TWI655099B - Two-way scraper device for textile printing machine - Google Patents
Two-way scraper device for textile printing machine Download PDFInfo
- Publication number
- TWI655099B TWI655099B TW106112436A TW106112436A TWI655099B TW I655099 B TWI655099 B TW I655099B TW 106112436 A TW106112436 A TW 106112436A TW 106112436 A TW106112436 A TW 106112436A TW I655099 B TWI655099 B TW I655099B
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- TW
- Taiwan
- Prior art keywords
- scraper
- blade
- roller
- assembly
- working position
- Prior art date
Links
- 238000007639 printing Methods 0.000 title claims abstract description 54
- 239000004753 textile Substances 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 238000006073 displacement reaction Methods 0.000 claims abstract description 14
- 238000007789 sealing Methods 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims description 26
- 230000002457 bidirectional effect Effects 0.000 claims description 24
- 239000012535 impurity Substances 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 2
- 239000003566 sealing material Substances 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 238000004513 sizing Methods 0.000 description 8
- 238000007774 anilox coating Methods 0.000 description 7
- 238000007790 scraping Methods 0.000 description 7
- 239000006260 foam Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000012447 hatching Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007641 inkjet printing Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920003225 polyurethane elastomer Polymers 0.000 description 2
- 238000010020 roller printing Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000010023 transfer printing Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010021 flat screen printing Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000008844 regulatory mechanism Effects 0.000 description 1
- 238000010022 rotary screen printing Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
- B41F9/06—Details
- B41F9/08—Wiping mechanisms
- B41F9/10—Doctors, scrapers, or like devices
- B41F9/1081—Doctors, scrapers, or like devices using two or more blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F35/00—Cleaning arrangements or devices
- B41F35/04—Cleaning arrangements or devices for inking rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
- B41F9/06—Details
- B41F9/08—Wiping mechanisms
- B41F9/10—Doctors, scrapers, or like devices
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
一種用於紡織印花機的雙向刮刀裝置,雙向刮刀裝置包括:刮刀組件,刮刀組件包括刀架、兩個刮刀和相應的刮刀壓板,刀架具有凹槽,兩個刮刀以刀尖相對的方式傾斜地安裝在凹槽的開口兩側並沿縱向方向延伸,刮刀壓板用於將刮刀壓緊在刀架上;端部密封部件用於密封刮刀組件的兩個縱向端部;移位機構用於使刮刀組件在工作位置和非工作位置之間樞轉移動,移位機構具有樞轉部件;調節機構用於在刮刀組件處於工作位置時調節刮刀與輥之間的接觸壓力。本發明還提供了一種包括雙向刮刀裝置的紡織印花機。A two-way scraper device for textile printing machine. The two-way scraper device includes: a scraper assembly. The scraper assembly includes a knife holder, two scrapers and a corresponding scraper pressure plate. The knife holder has a groove, and the two scrapers are inclined in a manner opposite to each other Installed on both sides of the opening of the groove and extending in the longitudinal direction, the blade pressure plate is used to press the blade against the blade holder; the end sealing member is used to seal the two longitudinal ends of the blade assembly; the displacement mechanism is used to make the blade The assembly pivotally moves between the working position and the non-working position, the displacement mechanism has a pivoting member; the adjustment mechanism is used to adjust the contact pressure between the scraper and the roller when the scraper assembly is in the working position. The invention also provides a textile printing machine including a two-way scraper device.
Description
本發明涉及一種用於紡織印花機的雙向刮刀裝置。本發明還涉及一種包括所述雙向刮刀裝置的紡織印花機。 The invention relates to a two-way scraper device for textile printing machine. The invention also relates to a textile printing machine including the two-way scraper device.
印染工藝和機械門類眾多、產品品種廣泛。目前主要的印花工藝有篩網印花,輥筒印花,台板印花,轉移印花和數碼噴墨印花等,其相應的設備主要是圓網印花機、平網印花機、輥筒印花機、台板印花機、轉移印花機、數碼噴墨印花機等。 There are many printing and dyeing processes and machinery categories, and a wide range of products. At present, the main printing processes are screen printing, roller printing, plate printing, transfer printing and digital inkjet printing. The corresponding equipment is mainly rotary screen printing machine, flat screen printing machine, roller printing machine, platen Printing machine, transfer printing machine, digital inkjet printing machine, etc.
印花機通常包括上墨或上漿裝置,用於對印刷版輥或塗布輥(或稱網紋輥)進行上墨或上漿。傳統的上墨或上漿裝置通常包括輥、刮刀和液槽等。輥的下半圓浸於液槽中,液槽中的墨水或漿液隨輥的轉動而塗覆到輥的表面。刮刀通常為單刮刀,用於刮去輥上的多餘墨水或漿液。這種上墨或上漿裝置可以稱為開放式上墨或上漿裝置,其使用的刮刀可稱為開放式單刮刀。 The printing machine usually includes an inking or sizing device for inking or sizing the printing plate roller or the coating roller (or anilox roller). Traditional inking or sizing devices usually include rollers, doctor blades and liquid tanks. The lower semicircle of the roller is immersed in the liquid tank, and the ink or slurry in the liquid tank is applied to the surface of the roller as the roller rotates. The doctor blade is usually a single doctor blade, which is used to scrape off excess ink or slurry on the roller. Such an inking or sizing device may be called an open inking or sizing device, and the scraper used may be called an open single scraper.
傳統的採用開放式單刮刀的上墨或上漿裝置存在刮液不均勻、刮刀和輥之間易產生積液以及存在殘液流淌等問題。 The traditional inking or sizing device with an open single scraper has problems such as uneven scraping liquid, easy liquid accumulation between the scraper and roller, and residual liquid flow.
另外,由於液槽為開放式的,其還存在著以下缺陷:1)液槽中的液體揮發量大,通過排風機抽風會加速印刷單元周圍的空氣流動,從而使得液體容易沉積而無法順利轉移到承印材料上;2)液體大量揮發, 若不及時補充,會改變液體的粘度;3)液體易受環境溫度的影響,從而使得印刷品質不夠穩定。 In addition, because the liquid tank is open, it also has the following defects: 1) The liquid in the liquid tank has a large amount of volatilization, and the air flow around the printing unit will be accelerated by the exhaust fan, so that the liquid is easily deposited and cannot be smoothly transferred Onto the printing material; 2) a large amount of liquid evaporates, If it is not replenished in time, it will change the viscosity of the liquid; 3) The liquid is easily affected by the ambient temperature, which makes the printing quality not stable enough.
而且,現有技術的刮刀裝置不能對刮刀與輥之間的接觸壓力進行精細調節。因此,一方面可能由於接觸壓力過小而造成給液質量不高,另一方面可能由於接觸壓力過大而造成輥表面的磨損。 Moreover, the prior art doctor blade device cannot finely adjust the contact pressure between the doctor blade and the roller. Therefore, on the one hand, the liquid supply quality may not be high due to too low contact pressure, and on the other hand, the surface of the roller may be worn due to excessive contact pressure.
鑒於此,本發明提供了一種新型的用於紡織印花機的雙向刮刀裝置,雙向刮刀裝置能夠用於解決上述技術問題。 In view of this, the present invention provides a new type of two-way scraper device for textile printing machines. The two-way scraper device can be used to solve the above technical problems.
用於紡織印花機的雙向刮刀裝置包括:刮刀組件,刮刀組件包括刀架、兩個刮刀和相應的刮刀壓板,刀架沿縱向延伸,並且刀架在朝著輥的一側具有凹槽,凹槽形成容納要向輥供給的液體的空間,兩個刮刀以刀尖相對的方式傾斜地安裝在凹槽的開口的橫向方向兩側並且沿縱向方向延伸,刮刀壓板用於將刮刀壓緊在刀架上;端部密封部件,端部密封部件置於刀架的兩個縱向端部處,用於密封刮刀組件的兩個縱向端部;移位機構,移位機構具有樞轉部件,用於使刮刀組件在工作位置和非工作位置之間樞轉移動,其中,在工作位置中,刮刀壓靠在輥上,並且刮刀組件的兩個刮刀與這兩個刮刀之間的輥表面以及端部密封部件一起形成封閉式的液體容納腔,在非工作位置中,刮刀組件與輥分離;和調節機構,調節機構用於在刮刀組件處於工作位置時調節刮刀與輥之間的接觸壓力。 The two-way scraper device for textile printing machine includes: a scraper assembly including a knife holder, two scrapers and a corresponding scraper pressing plate, the knife holder extends in the longitudinal direction, and the knife holder has a groove, concave on the side facing the roller The groove forms a space to accommodate the liquid to be supplied to the roller, and the two scrapers are obliquely installed on both sides in the lateral direction of the opening of the groove and extend in the longitudinal direction, and the scraper pressure plate is used to press the scraper against the knife holder Upper; end sealing parts, the end sealing parts are placed at the two longitudinal ends of the knife holder, used to seal the two longitudinal ends of the blade assembly; the shifting mechanism, the shifting mechanism has a pivoting member for making The doctor blade assembly pivotally moves between a working position and a non-operating position, wherein, in the working position, the doctor blade is pressed against the roller, and the two doctor blades of the doctor blade assembly and the roller surface and end seals between the two doctor blades are sealed The components together form a closed liquid holding cavity, in the non-working position, the scraper assembly is separated from the roller; and an adjustment mechanism for adjusting the scraper when the scraper assembly is in the working position The contact pressure between the rollers.
優選地,移位機構的樞轉部件設置在雙向刮刀裝置的橫向第一端部處,調節機構設置在與橫向第一端部相對的橫向第二端部處。 Preferably, the pivoting member of the displacement mechanism is provided at the lateral first end of the bidirectional doctor device, and the adjustment mechanism is provided at the lateral second end opposite to the lateral first end.
優選地,調節機構包括螺母絲槓機構和固定到刮刀組件上的 調節部,通過螺母絲槓機構與調節部的相互作用來進行接觸壓力的調節。 Preferably, the adjustment mechanism includes a nut screw mechanism and a fixed to the scraper assembly The adjustment part adjusts the contact pressure through the interaction between the nut screw mechanism and the adjustment part.
優選地,螺母絲槓機構包括螺母部件和調節螺桿,螺母部件固定到雙向刮刀裝置的安裝架上,調節螺桿的一端抵壓調節部,其中,通過相對於螺母部件旋擰調節螺桿而使其與調節部相互作用,從而使刮刀組件相對於輥移動,進而實現對刮刀和輥之間的接觸壓力的調節。 Preferably, the nut screw mechanism includes a nut component and an adjustment screw, the nut component is fixed to the mounting frame of the two-way scraper device, and one end of the adjustment screw presses against the adjustment portion, wherein, by screwing the adjustment screw relative to the nut component The adjustment parts interact to move the doctor blade assembly relative to the roller, thereby adjusting the contact pressure between the doctor blade and the roller.
優選地,調節螺桿朝向使刮刀組件遠離輥的方向抵壓調節部。 Preferably, the adjustment screw is pressed against the adjustment portion in a direction that moves the blade assembly away from the roller.
優選地,雙向刮刀裝置還包括鎖定機構,鎖定機構用於鎖定刮刀組件的工作位置。 Preferably, the two-way scraper device further includes a locking mechanism for locking the working position of the scraper assembly.
優選地,鎖定機構包括鎖緊螺母,鎖緊螺母與調節螺桿螺紋聯接,在鎖緊位置實現刮刀組件工作位置的鎖定。 Preferably, the locking mechanism includes a locking nut, the locking nut is screw-coupled with the adjusting screw, and the working position of the scraper assembly is locked at the locking position.
優選地,兩個刮刀分別為反向式刮刀和正向式刮刀,其中,反向式刮刀用於刮掉供給到輥上的多餘液體,正向式刮刀用於去除輥上的雜質並且進行密封。 Preferably, the two scrapers are a reverse scraper and a forward scraper, wherein the reverse scraper is used to scrape off excess liquid supplied to the roller, and the forward scraper is used to remove impurities on the roller and perform sealing.
優選地,移位機構的樞轉部件設置在雙向刮刀裝置的橫向第一端部處,調節機構設置在與橫向第一端部相對的橫向第二端部處,並且其中,反向式刮刀靠近雙向刮刀裝置的橫向第一端部設置,正向式刮刀靠近雙向刮刀裝置的橫向第二端部設置。 Preferably, the pivoting member of the displacement mechanism is provided at the lateral first end of the two-way scraper device, the adjustment mechanism is provided at the lateral second end opposite to the lateral first end, and wherein the reverse blade approaches The lateral first end of the bidirectional scraper device is provided, and the forward scraper is disposed close to the lateral second end of the bidirectional scraper device.
優選地,反向式刮刀的刮刀接觸角介於120°至160°之間。 Preferably, the blade contact angle of the reverse blade is between 120 ° and 160 °.
優選地,正向式刮刀的刮刀接觸角介於20°至60°之間。 Preferably, the blade contact angle of the forward blade is between 20 ° and 60 °.
優選地,刮刀刀口鋒面具有介於20-40°之間的斜角。 Preferably, the blade front edge has a bevel angle between 20-40 °.
優選地,輥為印刷版輥,刮刀刀口鋒面不與印刷版輥的相切 面平行。 Preferably, the roller is a printing plate roller, and the blade front edge is not tangent to the printing plate roller Faces are parallel.
優選地,輥為塗布輥或網紋輥,刮刀刀口鋒面與塗布輥或網紋輥的相切面平行。 Preferably, the roller is a coating roller or an anilox roller, and the blade front surface is parallel to the tangent surface of the coating roller or the anilox roller.
優選地,刮刀由不銹鋼材料製成,並且刮刀的厚度一般介於0.15毫米到0.20毫米之間。 Preferably, the blade is made of stainless steel, and the thickness of the blade is generally between 0.15 mm and 0.20 mm.
優選地,端部密封部件以過盈配合的方式安裝在刀架的凹槽中。 Preferably, the end sealing member is installed in the groove of the knife holder in an interference fit manner.
優選地,端部密封部件由兩個夾緊板構成,在兩個夾緊板之間佈置有密封材料。 Preferably, the end sealing member is composed of two clamping plates with a sealing material arranged between the two clamping plates.
優選地,密封材料是聚氨酯橡膠。 Preferably, the sealing material is polyurethane rubber.
優選地,雙向刮刀裝置還包括恒溫加熱系統,恒溫加熱系統用於將墨腔的溫度保持在室溫和40攝氏度之間。 Preferably, the two-way scraper device further includes a constant temperature heating system for maintaining the temperature of the ink chamber between room temperature and 40 degrees Celsius.
本發明還提供了一種紡織印花機,紡織印花機包括根據本發明的雙向刮刀裝置。 The invention also provides a textile printing machine, the textile printing machine comprising a bidirectional scraper device according to the invention.
與已有刮刀裝置相比,本發明的雙向刮刀裝置具有如下有益效果:由於液體容納腔完全封閉,避免了墨水或漿液在使用時水溶劑的揮發,穩定了長時間大批量印花的色光色相,終止了使用過程中伴隨出現的泡沫問題;另外,刮墨或刮漿均勻、乾淨,不存在殘液流淌的問題;液體容納腔中的液體循環更流暢,能夠適應高車速條件的生產。 Compared with the existing scraper device, the bidirectional scraper device of the present invention has the following beneficial effects: Since the liquid containing chamber is completely closed, the volatilization of the water solvent when ink or slurry is used is avoided, and the color hue of long-term mass printing is stabilized. The foam problem accompanying the use process is terminated; in addition, the ink scraping or squeegee is uniform and clean, and there is no problem of residual liquid flowing; the liquid circulation in the liquid holding chamber is smoother and can adapt to the production of high speed conditions.
另外,本發明的雙向刮刀裝置的調節機構能夠在刮刀組件處於工作位置時對刮刀與輥之間的接觸壓力進行精細調節,從而精確地將接觸壓力調節到期望的壓力範圍內;同時,該調節機構部件數量少、結構簡 單,既便於雙向刮刀裝置的結構佈置又節省了成本。 In addition, the adjustment mechanism of the bidirectional doctor blade device of the present invention can finely adjust the contact pressure between the doctor blade and the roller when the doctor blade assembly is in the working position, thereby accurately adjusting the contact pressure to the desired pressure range; at the same time, the adjustment Small number of mechanism parts and simple structure Single, which is convenient for the structural arrangement of the two-way scraper device and saves costs.
1‧‧‧雙向刮刀裝置 1‧‧‧Two-way scraper device
10‧‧‧刮刀組件 10‧‧‧Scraper assembly
11‧‧‧刀架 11‧‧‧Knife holder
12‧‧‧刮刀 12‧‧‧Scraper
121‧‧‧反向式刮刀 121‧‧‧Reverse scraper
122‧‧‧正向式刮刀 122‧‧‧Front scraper
13‧‧‧刮刀壓板 13‧‧‧Squeegee pressure plate
14‧‧‧凹槽 14‧‧‧groove
15‧‧‧端部密封部件 15‧‧‧End sealing parts
2‧‧‧端板 2‧‧‧End plate
20‧‧‧移位機構 20‧‧‧shifting mechanism
21‧‧‧軸承 21‧‧‧bearing
22‧‧‧軸承套 22‧‧‧bearing sleeve
23‧‧‧軸端蓋板 23‧‧‧Shaft end cover
24‧‧‧悶蓋 24‧‧‧Smooth cover
3‧‧‧夾緊板 3‧‧‧Clamping plate
30‧‧‧調節機構 30‧‧‧Regulation mechanism
31‧‧‧調節螺桿 31‧‧‧Adjusting screw
32‧‧‧固定板 32‧‧‧Fixed board
4‧‧‧密封材料 4‧‧‧Sealing material
40‧‧‧鎖緊機構 40‧‧‧Locking mechanism
41‧‧‧鎖緊螺母 41‧‧‧Lock nut
42‧‧‧手柄桿 42‧‧‧handle lever
6‧‧‧支撐板 6‧‧‧Support plate
7‧‧‧調節板 7‧‧‧Adjustment board
8‧‧‧第一樁頭(軸) 8‧‧‧First pile head (shaft)
9‧‧‧第二樁頭(軸) 9‧‧‧Second pile head (shaft)
A-A‧‧‧剖面線 A-A‧‧‧hatching
B-B‧‧‧剖面線 B-B‧‧‧hatching
[圖1]示出了根據本發明一個實施例的用於紡織印花機的雙向刮刀裝置的示意性正視圖。 [Fig. 1] A schematic front view showing a two-way doctor device for a textile printing machine according to an embodiment of the present invention.
[圖2]示出了沿圖1中的剖面線A-A獲取的側向剖視圖。 [FIG. 2] A side sectional view taken along section line A-A in FIG. 1.
[圖3]示出了沿圖1中的剖面線B-B獲取的側向剖視圖。 [Fig. 3] A side sectional view taken along section line B-B in Fig. 1 is shown.
下面通過圖式及列舉的實施方式,對本發明的技術方案作進一步的詳細描述。需要說明的是,本實施例內的任何技術特徵以及任何技術方案均不限制本發明的保護範圍,本發明的保護範圍應該包括本領域技術人員不付出創造性勞動所能想到的任何等同或替代技術方案。 The technical solutions of the present invention will be further described in detail below through the drawings and the listed embodiments. It should be noted that any technical features and any technical solutions in this embodiment do not limit the protection scope of the present invention, and the protection scope of the present invention should include any equivalent or alternative technology that can be thought of by those skilled in the art without paying any creative work. Program.
在本說明書中,參照圖1,縱向方向指的沿印刷版輥的軸向延伸的方向,橫向方向指的是垂直於所述縱向方向並且位於圖1所處的紙張平面中的方向,側向方向指的是垂直於所述縱向方向和橫向方向的方向。另外,上端和下端僅用於表示各部件在圖1中的相對位置,而不代表其實際使用過程中的位置。 In this specification, referring to FIG. 1, the longitudinal direction refers to a direction extending along the axial direction of the printing plate roller, and the lateral direction refers to a direction perpendicular to the longitudinal direction and located in the plane of the paper where FIG. 1 is located, lateral The direction refers to a direction perpendicular to the longitudinal direction and the lateral direction. In addition, the upper end and the lower end are only used to indicate the relative position of each component in FIG. 1, and do not represent the position in the actual use process.
為了描述方便起見,在以下的實施例中以用於印刷版輥的雙向刮刀裝置為例進行描述,但應該知道,根據本發明的雙向刮刀裝置可以用於其他需表面給液的輥,例如給織物上漿的塗布輥(網紋輥)、或潤濕轉印暫載體的加濕輥等,在此不再贅述。 For the convenience of description, in the following embodiments, a bidirectional doctor device for printing plate rollers is used as an example for description, but it should be known that the bidirectional doctor device according to the present invention can be used for other rollers that require surface feeding, such as The coating roller (anilox roller) for sizing the fabric, or the humidifying roller for wetting the temporary transfer carrier, etc., will not be repeated here.
如圖1所示,根據本發明的一個實施例,本發明的雙向刮刀 裝置1包括刮刀組件10、移位機構20、調節機構30和鎖緊機構40。 As shown in FIG. 1, according to an embodiment of the present invention, the bidirectional scraper of the present invention The device 1 includes a doctor blade assembly 10, a displacement mechanism 20, an adjustment mechanism 30, and a locking mechanism 40.
刮刀組件10包括刀架11、兩個刮刀12和兩個刮刀壓板13。 The blade assembly 10 includes a blade holder 11, two blades 12 and two blade pressing plates 13.
如圖1所示,刀架11沿縱向方向延伸。刀架21在面對印刷版輥的一側具有沿縱向方向延伸的凹槽14,用於形成容納墨水的容納空間。凹槽14的開口呈矩形,並且居中地形成在刀架11上。 As shown in FIG. 1, the blade holder 11 extends in the longitudinal direction. The blade holder 21 has a groove 14 extending in the longitudinal direction on the side facing the printing plate roller for forming an accommodating space for accommodating ink. The opening of the groove 14 is rectangular, and is formed centrally on the knife holder 11.
兩個刮刀12沿縱向方向延伸,並分別佈置在刀架11的凹槽14的開口的兩側。具體而言,如圖2所示,兩個刮刀12以刀尖相對的方式傾斜佈置,以使刮刀的刀尖以特定的刮刀接觸角與印刷版輥的表面接觸。其中,刮刀接觸角指的是印刷版輥在刮刀與印刷版輥接觸點處的圓周切向速度方向和刮刀延長線(其垂直於刮刀的長度延伸方向並沿著從刮刀刀背到刮刀刀尖的方向延伸)之間的夾角。 The two scrapers 12 extend in the longitudinal direction and are respectively arranged on both sides of the opening of the groove 14 of the knife holder 11. Specifically, as shown in FIG. 2, the two blades 12 are arranged obliquely with the blade tips opposed so that the blade tips of the blades come into contact with the surface of the printing plate roller at a specific blade contact angle. Among them, the blade contact angle refers to the circumferential tangential speed direction of the printing plate roller at the point of contact between the blade and the printing plate roller and the blade extension line (which is perpendicular to the lengthwise extension direction of the blade and extends from the blade back to the blade tip Direction extending).
參見圖式3,根據刮刀接觸角的大小,兩個刮刀12可分別稱為反向式(或逆向式)刮刀121和正向式刮刀122。反向式刮刀121的作用是刮掉印刷版輥上的多餘墨水,從而提供印花所需的供給墨水,而正向式刮刀122的作用主要是用於密封和清除殘餘的墨水和積累的雜質。 Referring to FIG. 3, according to the contact angle of the blade, the two blades 12 may be referred to as a reverse (or reverse) blade 121 and a forward blade 122 respectively. The function of the reverse blade 121 is to scrape off excess ink on the printing plate roller, thereby providing the supply ink required for printing, while the function of the forward blade 122 is mainly used to seal and remove residual ink and accumulated impurities.
反向式刮刀121的刮刀接觸角大於90°,這樣,刮刀能夠對印刷版輥上的墨水起到鏟削作用,且墨水能對刮刀施加壓力使其緊靠在印刷版輥的表面,刮墨效果較好,且減輕了刮刀和印刷版輥的磨損。另外,由於反向式刮刀與印刷版輥成鈍角,刮刀和版輥之間的墨水不會積存,從而使得液體容納腔中的墨水循環更加流暢。 The blade contact angle of the reverse blade 121 is greater than 90 °, so that the blade can shovel the ink on the printing plate roller, and the ink can apply pressure to the blade to make it close to the surface of the printing plate roller, scraping the ink The effect is better, and the wear of the doctor blade and the printing plate roller is reduced. In addition, since the reverse blade is at an obtuse angle with the printing plate roller, the ink between the blade and the plate roller will not accumulate, thereby making the ink circulation in the liquid containing chamber smoother.
在本發明的實施例中,正向式刮刀122的刮刀接觸角介於20°至60°之間。優選地,正向式刮刀的刮刀接觸角可以介於30°至50°之 間。更優選地,正向式刮刀的刮刀接觸角可以為45。 In an embodiment of the present invention, the blade contact angle of the forward blade 122 is between 20 ° and 60 °. Preferably, the blade contact angle of the forward blade can be between 30 ° and 50 ° between. More preferably, the blade contact angle of the forward blade may be 45.
在本發明的實施例中,反向式刮刀121的刮刀接觸角介於120°至160°之間。優選地,反向式刮刀的刮刀接觸角可以介於130°至150°之間。更優選地,反向式刮刀的刮刀接觸角可以為135°。 In the embodiment of the present invention, the blade contact angle of the reverse blade 121 is between 120 ° and 160 °. Preferably, the blade contact angle of the reverse blade can be between 130 ° and 150 °. More preferably, the blade contact angle of the reverse blade may be 135 °.
在刮刀與印刷版輥接觸的一端(即刮刀刀口的那端),刮刀具有一條沿縱向延伸的端面,即刮刀刀口鋒面,刮刀刀口鋒面具有介於20-40°之間的斜角。當刮刀應用於印刷版輥時,刮刀刀口鋒面不與印刷版輥的相切面平行,這樣形成點刮或線刮的效果,以防止刮不乾淨、產生刀絲等現象。當刮刀應用于塗布輥或網紋輥時(即應用于塗布、上漿功能時),刮刀刀口鋒面與塗布輥或網紋輥的相切面平行,從而形成面刮的效果,以使得塗布或上漿均勻。在這種情況下,刮刀刀口鋒面與塗布輥或網紋輥形成的接觸面寬度一般為1-2mm。 At the end where the doctor blade contacts the printing plate roller (that is, the end of the doctor blade edge), the doctor blade has a longitudinally extending end surface, that is, the blade blade front surface, which has a bevel angle between 20-40 °. When the doctor blade is applied to the printing plate roller, the blade front surface is not parallel to the tangent plane of the printing plate roller, which forms the effect of point scraping or line scraping to prevent the phenomenon of unclean scraping and the occurrence of wire scrapes. When the doctor blade is applied to the coating roller or anilox roller (that is, when applied to the coating or sizing function), the blade front edge is parallel to the tangent plane of the coating roller or anilox roller, thereby forming a surface scraping effect to make coating or coating The slurry is even. In this case, the width of the contact surface formed by the blade front surface of the doctor blade and the coating roller or anilox roller is generally 1-2 mm.
另外,刮刀可以由不銹鋼材料製成。刮刀的厚度一般介於15絲到20絲之間(0.15毫米到0.20毫米之間)。 In addition, the scraper can be made of stainless steel. The thickness of the scraper is generally between 15 filaments and 20 filaments (0.15 mm to 0.20 mm).
兩個刮刀壓板13分別用於將相應的刮刀12壓緊在刀架11上。在本發明的實施例中,刮刀壓板13通過螺釘將刮刀12壓緊在刀架11上。 The two scraper pressure plates 13 are respectively used to press the corresponding scraper 12 against the knife holder 11. In the embodiment of the present invention, the blade pressing plate 13 presses the blade 12 against the blade holder 11 with screws.
在刀架11的兩個縱向端部處分別安裝有端部密封部件15。端部密封部件15以過盈配合的方式安裝在刀架11的凹槽14中,用於對刮刀組件的兩個縱向端部進行密封。端部密封部件15包括兩個夾緊板3,在兩個夾緊板3中間固定有密封材料4。可以通過螺栓連接的方式將密封材料固定在兩個夾緊板中間。 End seal members 15 are respectively installed at the two longitudinal ends of the knife holder 11. The end sealing member 15 is installed in the groove 14 of the blade holder 11 in an interference fit manner, and is used to seal the two longitudinal ends of the blade assembly. The end seal member 15 includes two clamping plates 3, and a sealing material 4 is fixed between the two clamping plates 3. The sealing material can be fixed between the two clamping plates by means of bolt connection.
傳統上,密封材料採用泡沫密封材料,例如泡沫塑料等。泡沫密封材料均為定門幅的,其存在壽命短的缺陷。在本發明的實施例中,密封材料4為聚氨酯橡膠,使得密封材料4能夠長期反復使用並能夠調節密封材料4的門幅。 Traditionally, the sealing material is a foam sealing material, such as foam plastic. The foam sealing materials are all fixed-width, which has the defects of short life. In the embodiment of the present invention, the sealing material 4 is polyurethane rubber, so that the sealing material 4 can be used repeatedly for a long time and the width of the sealing material 4 can be adjusted.
按照上面的構造,當刮刀組件壓靠在印刷版輥上時,由在兩個刮刀12之間的印刷版輥表面、兩個刮刀12、刀架11的凹槽14、以及刀架11兩端的兩個端部密封部件15一起形成封閉的墨腔。 According to the above configuration, when the blade assembly is pressed against the printing plate roller, the surface of the printing plate roller between the two blades 12, the two blades 12, the groove 14 of the blade holder 11, and the two ends of the blade holder 11 The two end seal members 15 together form a closed ink chamber.
根據本發明的實施例,本發明的雙向刮刀裝置1還包括兩個分別佈置在刮刀組件10的兩個縱向端部處的移位機構20,用於使刮刀組件10能夠通過樞轉運動在工作位置和非工作位置之間移動。其中,在工作位置中,刮刀壓靠在印刷版輥上,並且刮刀組件與在兩個刮刀12之間的印刷版輥表面一起形成封閉式的墨腔;在非工作位置中,刮刀組件與印刷版輥分離。 According to an embodiment of the present invention, the bidirectional doctor blade device 1 of the present invention further includes two displacement mechanisms 20 respectively arranged at two longitudinal ends of the doctor blade assembly 10 for enabling the doctor blade assembly 10 to work by pivoting movement Move between position and non-working position. Among them, in the working position, the doctor blade is pressed against the printing plate roller, and the doctor blade assembly forms a closed ink chamber with the printing plate roller surface between the two doctor blades 12; in the non-working position, the doctor blade assembly and the printing Plate roller separation.
每個移位機構20包括樞轉部件,用於使刮刀組件10以樞轉的方式在工作位置和非工作位置之間轉動。在本發明的實施例中,樞轉部件是軸和軸承組件,每個軸承組件包括軸承21、軸承套22。另外,軸承組件還可以包括軸端蓋板23和悶蓋24。 Each displacement mechanism 20 includes a pivoting member for pivotally rotating the scraper assembly 10 between the working position and the non-working position. In the embodiment of the present invention, the pivoting member is a shaft and a bearing assembly, and each bearing assembly includes a bearing 21 and a bearing sleeve 22. In addition, the bearing assembly may also include a shaft end cover 23 and a bulkhead 24.
軸承組件安裝在第一樁頭(軸)8的一端。第一樁頭8的另一端固定在支撐板6的在橫向方向的第一端(在圖1中為下端)上。支撐板6通過螺栓連接固定在可移動的機架(未示出)上。 The bearing assembly is installed at one end of the first pile head (shaft) 8. The other end of the first pile head 8 is fixed to the first end (lower end in FIG. 1) of the support plate 6 in the lateral direction. The support plate 6 is fixed to a movable frame (not shown) by bolting.
樞轉部件經由連接件連接至刮刀組件。在本發明的實施例中,在軸承套22上固定有調節板7。調節板7的在橫向方向的第一端(在圖 1中為下端)通過螺栓連接固定在軸承套22上。刮刀組件10的縱向端部經由端板2固定至調節板7。這樣,實現了樞轉部件至刮刀組件的連接。 The pivoting member is connected to the blade assembly via a connecting piece. In the embodiment of the present invention, the adjusting plate 7 is fixed on the bearing sleeve 22. The first end of the adjustment plate 7 in the lateral direction (in the figure 1 is the lower end) is fixed on the bearing sleeve 22 by bolt connection. The longitudinal end of the blade assembly 10 is fixed to the adjustment plate 7 via the end plate 2. In this way, the connection of the pivoting member to the doctor blade assembly is achieved.
第二樁頭(軸)9的兩端分別連接調節板7的在橫向方向的第二端(在圖1中為上端)和支撐板6的在橫向方向的第二端(在圖1中為上端)。調節板7和支撐板6的第二端分別與它們的在橫向方向的第一端相對。 Both ends of the second pile head (shaft) 9 are connected to the second end of the adjusting plate 7 in the lateral direction (upper end in FIG. 1) and the second end of the supporting plate 6 in the lateral direction (in FIG. 1) Upper end). The second ends of the adjustment plate 7 and the support plate 6 are respectively opposed to their first ends in the lateral direction.
根據上面的構造,刮刀組件10能夠經由調節板7而圍繞樞轉部件(軸承組件)樞轉,從而實現在工作位置和非工作位置之間的移動。當刮刀組件移動到其工作位置中時,可以通過各種常見的固定裝置將刮刀組件固定在其工作位置中。在本發明的實施例中,通過用於固定的螺桿和刮刀裝置及機架上與之配合的螺紋孔將刮刀組件固定在工作位置中。當需要將刮刀組件從工作位置移動到非工作位置時,擰下用於固定的螺桿、通過移位機構進行樞轉移動即可。 According to the above configuration, the blade assembly 10 can be pivoted around the pivoting member (bearing assembly) via the adjustment plate 7, thereby achieving movement between the working position and the non-working position. When the doctor blade assembly is moved into its working position, the doctor blade assembly can be fixed in its working position by various common fixing devices. In the embodiment of the present invention, the scraper assembly is fixed in the working position by the screw and scraper device for fixing and the screw holes cooperating with the rack. When it is necessary to move the scraper assembly from the working position to the non-working position, unscrew the screw for fixing and pivotally move through the shifting mechanism.
根據本發明的實施例,本發明的雙向刮刀裝置1還具有兩個調節機構30,用於調節刮刀組件10的刮刀與印刷版輥之間接觸壓力。兩個調節機構30分別位於刮刀組件10的兩個縱向端部處。另外,每個調節機構30在橫向方向上位於與樞轉部件所在的一端相反的另一端,即:調節機構30位於調節板7的在橫向方向的第二端。 According to the embodiment of the present invention, the bidirectional doctor blade device 1 of the present invention further has two adjustment mechanisms 30 for adjusting the contact pressure between the doctor blade of the doctor blade assembly 10 and the printing plate roller. Two adjustment mechanisms 30 are located at the two longitudinal ends of the doctor blade assembly 10 respectively. In addition, each adjustment mechanism 30 is located at the other end opposite to the end where the pivot member is located in the lateral direction, that is, the adjustment mechanism 30 is located at the second end of the adjustment plate 7 in the lateral direction.
如圖1和圖3所示,調節機構30包括調節螺桿31和固定板32。固定板32沿縱向方向位於支撐板6和調節板7之間,並且在遠離印刷版輥的一側上。固定板32固定在雙向刮刀裝置上,例如通過螺栓連接固定在調節板7的在橫向方向的第二端(在圖1中為上端)。 As shown in FIGS. 1 and 3, the adjustment mechanism 30 includes an adjustment screw 31 and a fixed plate 32. The fixed plate 32 is located between the support plate 6 and the adjustment plate 7 in the longitudinal direction, and on the side away from the printing plate roller. The fixing plate 32 is fixed to the two-way scraper device, for example, fixed to the second end (upper end in FIG. 1) of the adjustment plate 7 in the lateral direction by bolting.
調節螺桿31沿側向方向貫穿第二樁頭9,並且與第二樁頭9 螺紋聯接。調節螺桿31的前端朝向固定板32。 The adjusting screw 31 penetrates the second pile head 9 in the lateral direction and is in contact with the second pile head 9 Threaded connection. The front end of the adjusting screw 31 faces the fixing plate 32.
這樣,當需要調節刮刀組件10的刮刀與印刷版輥之間的接觸壓力時,可以通過順時針或逆時針旋擰調節螺桿31,使其沿側向方向朝著或遠離固定板32移動。 In this way, when the contact pressure between the doctor blade of the doctor blade assembly 10 and the printing plate roller needs to be adjusted, the adjustment screw 31 can be turned clockwise or counterclockwise to move toward or away from the fixed plate 32 in the lateral direction.
以刮刀與印刷版輥之間的接觸壓力過大為例,此時,旋擰調節螺桿31使其沿側向方向朝著固定板32移動。調節螺桿31的前端抵壓固定板32,並朝著使刮刀組件遠離印刷版輥的方向推動固定板32。由於固定板32固定在調節板7上,從而可以使得調節板7圍繞樞轉部件向遠離印刷版輥的方向樞轉。這樣,刮刀組件10由於調節板7的樞轉而向遠離印刷版輥的方向移動,從而降低刮刀與印刷版輥之間的接觸壓力。 Taking an example where the contact pressure between the doctor blade and the printing plate roller is too large, at this time, the adjusting screw 31 is screwed to move toward the fixed plate 32 in the lateral direction. The front end of the adjusting screw 31 presses against the fixing plate 32 and pushes the fixing plate 32 in a direction to move the doctor blade assembly away from the printing plate roller. Since the fixing plate 32 is fixed on the adjusting plate 7, the adjusting plate 7 can be pivoted in a direction away from the printing plate roller around the pivot member. In this way, the blade assembly 10 moves in a direction away from the printing plate roller due to the pivoting of the adjustment plate 7, thereby reducing the contact pressure between the blade and the printing plate roller.
本發明的調節機構30可以用於在刮刀組件通過移位機構移動到工作位置中之後對刮刀與印刷版輥之間的接觸壓力進行精細調節。通過調節螺桿31對固定板32的推壓、並結合移位機構的樞轉部件,使得刮刀組件能夠圍繞移位機構的樞轉部件進行小角度轉動,從而將刮刀與印刷版輥的接觸壓力精確地調節到期望的壓力範圍內。 The adjustment mechanism 30 of the present invention can be used to finely adjust the contact pressure between the doctor blade and the printing plate roller after the doctor blade assembly is moved into the working position by the displacement mechanism. By adjusting the pushing of the fixing plate 32 by the screw 31 and combining with the pivoting member of the displacement mechanism, the blade assembly can be rotated around the pivoting member of the displacement mechanism at a small angle, thereby accurately contacting the blade with the printing plate roller Adjust to the desired pressure range.
另外,本發明的調節機構30僅使用調節螺桿31和固定板32兩個部件、並結合移位機構的已有樞轉部件來進行調節。因此,本發明的調節機構部件數量少且結構非常簡單。這樣,避免了在刮刀裝置中使用其它單獨而複雜的調節機構,從而既便於雙向刮刀裝置的結構佈置又節省了成本。 In addition, the adjustment mechanism 30 of the present invention uses only two components of the adjustment screw 31 and the fixed plate 32 in combination with the existing pivoting member of the displacement mechanism for adjustment. Therefore, the number of parts of the adjustment mechanism of the present invention is small and the structure is very simple. In this way, the use of other separate and complicated adjustment mechanisms in the doctor blade device is avoided, thereby facilitating the structural arrangement of the two-way doctor blade device and saving costs.
在本發明的實施例中,如圖3所示,本發明的雙向刮刀裝置1還包括兩個鎖定機構40,用於鎖定刮刀組件的調節好的工作位置。每個鎖 定機構40包括鎖緊螺母41,鎖緊螺母41上安裝有手柄桿42。鎖緊螺母41被調節螺桿31貫穿,並且與調節螺桿31螺紋聯接。鎖緊螺母41相對於第二樁頭9位於與固定板32相反的一側。換言之,鎖緊螺母41和固定板32沿側向方向分別位於第二樁頭9的兩側。 In the embodiment of the present invention, as shown in FIG. 3, the bidirectional doctor device 1 of the present invention further includes two locking mechanisms 40 for locking the adjusted working position of the doctor blade assembly. Each lock The fixing mechanism 40 includes a lock nut 41, and a handle lever 42 is mounted on the lock nut 41. The lock nut 41 is penetrated by the adjusting screw 31 and is screwed with the adjusting screw 31. The lock nut 41 is located on the side opposite to the fixing plate 32 with respect to the second pile head 9. In other words, the lock nut 41 and the fixing plate 32 are located on both sides of the second pile head 9 in the lateral direction.
當調節螺桿31被調節至合適的位置時,通過手柄桿42旋轉鎖緊螺母41,使鎖緊螺母41緊緊地抵靠第二樁頭9,從而鎖定調節好的工作位置。 When the adjusting screw 31 is adjusted to an appropriate position, the lock nut 41 is rotated by the handle rod 42 to make the lock nut 41 tightly abut the second pile head 9, thereby locking the adjusted working position.
儘管在圖式中未示出,但是本發明的雙向刮刀裝置1還可以包括恒溫加熱系統,恒溫加熱系統用於將墨腔溫度維持在室溫到40攝氏度之間。這樣,可以將墨水保持在需要的溫度,避免季節性環境溫度對於墨水的影響,有利於保持印刷品質的穩定。另外,預熱的墨水在接觸外界空氣之後乾燥得更快,從而適應高車速條件的生產。 Although not shown in the drawings, the bidirectional doctor blade device 1 of the present invention may further include a constant temperature heating system for maintaining the temperature of the ink chamber between room temperature and 40 degrees Celsius. In this way, the ink can be kept at the required temperature, avoiding the influence of the seasonal environmental temperature on the ink, which is conducive to keeping the printing quality stable. In addition, the preheated ink dries faster after being exposed to the outside air, thus adapting to production at high vehicle speeds.
儘管參照圖式描述了雙向刮刀裝置的縱向一端的樞轉部件和調節機構,本領域技術人員可以想到在根據本實施例的雙向刮刀裝置的縱向另一端可以設置相應的樞轉部件和調節機構,在此不再贅述。 Although the pivoting member and the adjusting mechanism at one longitudinal end of the bidirectional doctor device are described with reference to the drawings, those skilled in the art may think that the corresponding pivoting member and adjusting mechanism may be provided at the other longitudinal end of the bidirectional doctor device according to this embodiment. I will not repeat them here.
雖然已經參照特定的示例性實施例描述了本發明,但是本發明不受這些示例性實施例的限制。應該認識到的是,本領域技術人員能夠在不脫離本發明的由申請專利範圍或者其等同內容所限定的範圍和精神的情況下對這些示例性實施例進行變化和變型。 Although the present invention has been described with reference to specific exemplary embodiments, the present invention is not limited by these exemplary embodiments. It should be recognized that those skilled in the art can make changes and modifications to these exemplary embodiments without departing from the scope and spirit of the present invention defined by the scope of patent applications or their equivalents.
Claims (9)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611223326.6A CN108237763B (en) | 2016-12-27 | 2016-12-27 | Bidirectional doctor blade unit for textile printing machines |
| ??201611223326.6 | 2016-12-27 |
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| Publication Number | Publication Date |
|---|---|
| TW201823042A TW201823042A (en) | 2018-07-01 |
| TWI655099B true TWI655099B (en) | 2019-04-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW106112436A TWI655099B (en) | 2016-12-27 | 2017-04-13 | Two-way scraper device for textile printing machine |
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| Country | Link |
|---|---|
| CN (1) | CN108237763B (en) |
| TW (1) | TWI655099B (en) |
| WO (1) | WO2018120371A1 (en) |
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| CN108943984A (en) * | 2018-08-13 | 2018-12-07 | 合肥鼎中智能科技有限公司 | A kind of cross cutting stripping off device and die-cutting production line |
| CN110791901B (en) * | 2019-12-17 | 2025-01-07 | 李雅 | A padder for micro-liquid feeding |
| CN112439740B (en) * | 2020-10-23 | 2024-05-28 | 超音速人工智能科技股份有限公司 | Pole piece cleaning visual detection equipment |
| CN114801469A (en) * | 2022-05-19 | 2022-07-29 | 海宁人民机械有限公司 | Novel printing scraper |
| CN117400627A (en) * | 2023-11-30 | 2024-01-16 | 长胜纺织科技发展(上海)有限公司 | Carpet transfer dyeing system |
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Also Published As
| Publication number | Publication date |
|---|---|
| TW201823042A (en) | 2018-07-01 |
| CN108237763B (en) | 2020-04-21 |
| WO2018120371A1 (en) | 2018-07-05 |
| CN108237763A (en) | 2018-07-03 |
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