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TWI651333B - Resin composition and molded article thereof - Google Patents

Resin composition and molded article thereof Download PDF

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Publication number
TWI651333B
TWI651333B TW103131841A TW103131841A TWI651333B TW I651333 B TWI651333 B TW I651333B TW 103131841 A TW103131841 A TW 103131841A TW 103131841 A TW103131841 A TW 103131841A TW I651333 B TWI651333 B TW I651333B
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resin composition
mass
layer
fatty acid
parts
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TW103131841A
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TW201514210A (en
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野本祐作
井口利之
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可樂麗股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/14Methyl esters, e.g. methyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0016Plasticisers

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Laminated Bodies (AREA)

Abstract

一種樹脂組成物,其係包含:共聚物(a)100質量份,該共聚物(a)包含來自甲基丙烯酸脂環式烴酯之結構單元及來自其他單體之結構單元;潤滑劑(x)0.001質量份以上2質量份以下,該潤滑劑(x)包含由高級醇、烴、脂肪酸、脂肪族醯胺、及1分子中不包含2個以上之氫氧基的脂肪酸酯所構成之群組中選出的至少一種;及潤滑劑(y2)0.1質量份以下,該潤滑劑(y2)包含1分子中含有2個以上之氫氧基的脂肪酸酯。將該樹脂組成物進行熔融成形而得到成形品。 A resin composition comprising: 100 parts by mass of a copolymer (a), the copolymer (a) comprising a structural unit derived from an alicyclic hydrocarbon methacrylate and a structural unit derived from other monomers; a lubricant (x ) 0.001 parts by mass or more and 2 parts by mass or less, the lubricant (x) contains a higher alcohol, a hydrocarbon, a fatty acid, an aliphatic ammonium amine, and a fatty acid ester that does not include two or more hydroxyl groups in one molecule At least one selected from the group; and 0.1 mass parts or less of a lubricant (y2), the lubricant (y2) containing a fatty acid ester containing two or more hydroxyl groups in one molecule. This resin composition is melt-molded to obtain a molded product.

Description

樹脂組成物及其成形品 Resin composition and molded article thereof

本發明係關於一種樹脂組成物及其成形品。詳細而言,本發明係關於一種在熔融成形時不易生成凝膠之耐熱性優異的樹脂組成物及其成形品。 The present invention relates to a resin composition and a molded article thereof. Specifically, the present invention relates to a resin composition having excellent heat resistance, which is less likely to form a gel during melt molding, and a molded article thereof.

甲基丙烯酸樹脂係透明性、耐擦傷性、耐候性等優異。會有為了改善脫模性等,而使該甲基丙烯酸樹脂含有潤滑劑之情形(例如專利文獻1等)。另一方面,有提案為了提升甲基丙烯酸樹脂的耐熱性,而使其包含來自(甲基)丙烯酸脂環式烴酯之單元(例如專利文獻2等)。 The methacrylic resin is excellent in transparency, scratch resistance, weather resistance, and the like. The methacrylic resin may contain a lubricant in order to improve releasability and the like (for example, Patent Document 1). On the other hand, in order to improve the heat resistance of a methacrylic resin, it has been proposed to include a unit derived from a (meth) acrylic alicyclic hydrocarbon ester (for example, Patent Document 2).

[先前技術文獻] [Prior technical literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2012-180454號公報 [Patent Document 1] Japanese Patent Application Publication No. 2012-180454

[專利文獻2]日本特開昭61-176901號公報 [Patent Document 2] Japanese Patent Laid-Open No. 61-176901

若使提升了耐熱性之甲基丙烯酸樹脂組成物中含有潤滑劑,而進行熔融成形,則會有凝膠生成之情 形。此凝膠會成為成形品的雜質缺陷,或是影響產品的外觀。 If a heat-resistant methacrylic resin composition contains a lubricant and is melt-molded, gel formation may occur. shape. This gel may become an impurity defect of a molded product or affect the appearance of a product.

本發明的課題係在於提供一種熔融成形時凝膠不易生成之耐熱性優異的樹脂組成物及其成形品。 An object of the present invention is to provide a resin composition having excellent heat resistance, which is difficult to generate a gel during melt molding, and a molded product thereof.

為了解決上述課題,而達成了完成包含以下形態之本發明。 In order to solve the above problems, the present invention including the following aspects has been completed.

[1]一種樹脂組成物,其含有:共聚物(a)100質量份,該共聚物(a)係包含來自甲基丙烯酸脂環式烴酯之結構單元及來自其他單體之結構單元;潤滑劑(x)0.001質量份以上2質量份以下,該潤滑劑(x)係包含由高級醇、烴、脂肪酸、脂肪酸金屬鹽、脂肪族醯胺、及1分子中不包含2個以上之氫氧基的脂肪酸酯所構成之群組中選出的至少一種;及潤滑劑(y1)0~0.1質量份,該潤滑劑(y1)係包含碳原子數10~24的飽和脂肪酸之單甘油酯。 [1] A resin composition containing: 100 parts by mass of a copolymer (a), the copolymer (a) comprising a structural unit derived from an alicyclic methacrylic acid ester and a structural unit derived from other monomers; lubrication Agent (x) is 0.001 parts by mass or more and 2 parts by mass or less, and the lubricant (x) is composed of a higher alcohol, a hydrocarbon, a fatty acid, a fatty acid metal salt, an aliphatic ammonium amine, and no more than two hydroxides in one molecule At least one selected from the group consisting of fatty acid esters based on bases; and 0 to 0.1 parts by mass of a lubricant (y1), the lubricant (y1) being a monoglyceride of a saturated fatty acid having 10 to 24 carbon atoms.

[2]如[1]之樹脂組成物,其中,相對於共聚物(a)100質量份,潤滑劑(y1)的含量為0~0.05質量份。 [2] The resin composition according to [1], wherein the content of the lubricant (y1) is 0 to 0.05 parts by mass based on 100 parts by mass of the copolymer (a).

[3]如[1]之樹脂組成物,其中,相對於共聚物(a)100質量份,潤滑劑(y1)的含量為0~0.01質量份。 [3] The resin composition according to [1], wherein the content of the lubricant (y1) is 0 to 0.01 parts by mass based on 100 parts by mass of the copolymer (a).

[4]一種樹脂組成物,其含有:共聚物(a)100質量份,該共聚物(a)係包含來自甲基丙烯酸脂環式烴酯之結構單元及來自其他單體之結構單元; 潤滑劑(x)0.001質量份以上2質量份以下,該潤滑劑(x)係包含由高級醇、烴、脂肪酸、脂肪酸金屬鹽、脂肪族醯胺、及1分子中不包含2個以上之氫氧基的脂肪酸酯所構成之群組中選出的至少一種;及潤滑劑(y2)0~0.1質量份,該潤滑劑(y2)係包含1分子中含有2個以上之氫氧基的脂肪酸酯。 [4] A resin composition comprising: 100 parts by mass of a copolymer (a), the copolymer (a) comprising a structural unit derived from an alicyclic methacrylic acid ester and a structural unit derived from other monomers; Lubricant (x) is 0.001 parts by mass or more and 2 parts by mass or less. The lubricant (x) contains higher alcohols, hydrocarbons, fatty acids, fatty acid metal salts, aliphatic amidines, and does not contain more than two hydrogens in one molecule. At least one selected from the group consisting of fatty acid esters of oxygen; and 0 to 0.1 parts by mass of a lubricant (y2), the lubricant (y2) is a fat containing two or more hydroxyl groups in one molecule Acid ester.

[5]如[4]之樹脂組成物,其中,相對於共聚物(a)100質量份,潤滑劑(y2)的含量為0~0.05質量份。 [5] The resin composition according to [4], wherein the content of the lubricant (y2) is 0 to 0.05 parts by mass based on 100 parts by mass of the copolymer (a).

[6]如[4]之樹脂組成物,其中,相對於共聚物(a)100質量份,潤滑劑(y2)的含量為0~0.01質量份。 [6] The resin composition according to [4], wherein the content of the lubricant (y2) is 0 to 0.01 parts by mass based on 100 parts by mass of the copolymer (a).

[7]如[1]至[6]中任一項之樹脂組成物,其中,潤滑劑(x)包含由碳原子數12~18的脂肪族1元醇及碳原子數16~24的飽和脂肪酸所構成之群組中選出的至少一種。 [7] The resin composition according to any one of [1] to [6], wherein the lubricant (x) includes an aliphatic monohydric alcohol having 12 to 18 carbon atoms and a saturation of 16 to 24 carbon atoms At least one selected from the group consisting of fatty acids.

[8]如[1]至[7]中任一項之樹脂組成物,其中,玻璃轉移溫度為115℃以上150℃以下。 [8] The resin composition according to any one of [1] to [7], wherein the glass transition temperature is 115 ° C or higher and 150 ° C or lower.

[9]如[1]至[8]中任一項之樹脂組成物,其中,在23℃的水中的飽和吸水率為0.3~1.8質量%。 [9] The resin composition according to any one of [1] to [8], wherein the saturated water absorption in water at 23 ° C is 0.3 to 1.8% by mass.

[10]一種成形品,其包含如[1]至[9]中任一項之樹脂組成物。 [10] A molded article comprising the resin composition according to any one of [1] to [9].

[11]一種積層體,其具有:包含如[1]至[9]中任一項之樹脂組成物的膜層;及包含玻璃轉移溫度為130℃以上160℃以下之熱塑性樹脂組成物的膜層。 [11] A laminated body comprising: a film layer including the resin composition according to any one of [1] to [9]; and a film including a thermoplastic resin composition having a glass transition temperature of 130 ° C or higher and 160 ° C or lower Floor.

[12]如[11]之積層體,其中,玻璃轉移溫度為130℃ 以上160℃以下之熱塑性樹脂組成物係含有聚碳酸酯的樹脂組成物。 [12] The laminated body according to [11], wherein the glass transition temperature is 130 ° C The thermoplastic resin composition above 160 ° C. is a resin composition containing polycarbonate.

有關本發明之樹脂組成物,係具有優異的耐熱性,且於熔融成形時不生成凝膠。再者,本發明之樹脂組成物,係對成形滾筒的附著性及脫模性(不會在模具表面發生黏著及膠執(seizing)之性質)良好。將有關本發明之樹脂組成物進行熔融成形而形成的成形品,雜質缺陷少且外觀良好,故可適合用於光學構件等。 The resin composition of the present invention has excellent heat resistance and does not form a gel during melt molding. In addition, the resin composition of the present invention has good adhesion to a forming drum and a mold release property (a property of preventing adhesion and seizing on a mold surface). A molded article formed by melt-molding the resin composition of the present invention has few impurity defects and good appearance, and is therefore suitable for use in optical members and the like.

[實施發明之形態] [Form of Implementing Invention]

本發明之樹脂組成物係包含共聚物(a)及潤滑劑(x)而成者。 The resin composition of the present invention includes a copolymer (a) and a lubricant (x).

共聚物(a)係包含來自甲基丙烯酸脂環式烴酯之結構單元及來自其他單體之結構單元。 The copolymer (a) includes a structural unit derived from an alicyclic hydrocarbon methacrylate and a structural unit derived from other monomers.

構成本發明所用之共聚物(a)的甲基丙烯酸脂環式烴酯,係以式(I)所表示之化合物。 The alicyclic methacrylate of the copolymer (a) used in the present invention is a compound represented by the formula (I).

(式(I)中,Cy表示脂環式烴基)。 (In formula (I), Cy represents an alicyclic hydrocarbon group).

作為甲基丙烯酸脂環式烴酯,可列舉例如: 甲基丙烯酸環己酯、甲基丙烯酸甲基環己酯、甲基丙烯酸三甲基環己酯、甲基丙烯酸環戊酯、甲基丙烯酸環環庚酯、甲基丙烯酸蓋酯等甲基丙烯酸單環脂肪族烴酯;2-甲基丙烯酸降莰酯、2-甲基-2-甲基丙烯酸降莰酯、2-乙基-2-甲基丙烯酸降莰酯、2-甲基丙烯酸異莰酯、2-甲基-2-甲基丙烯酸異莰酯、2-乙基-2-甲基丙烯酸異莰酯、甲基丙烯酸參環[5.2.1.02,6]癸-8-基酯、8-甲基-甲基丙烯酸參環[5.2.1.02,6]癸-8-基酯、8-乙基-甲基丙烯酸參環[5.2.1.02,6]癸-8-基酯、2-甲基丙烯酸金剛烷酯、2-甲基-2-甲基丙烯酸金剛烷酯、2-乙基-2-甲基丙烯酸金剛烷酯、1-甲基丙烯酸金剛烷酯、2-甲基丙烯酸葑酯、2-甲基-2-甲基丙烯酸葑酯、2-乙基-2-甲基丙烯酸葑酯等甲基丙烯酸多環脂肪族烴酯。此等化合物之中,較佳為甲基丙烯酸多環脂肪族烴酯,更佳為甲基丙烯酸參環[5.2.1.02,6]癸-8-基酯(別名:甲基丙烯酸二環戊酯)。 Examples of the alicyclic hydrocarbon methacrylate include cyclohexyl methacrylate, methylcyclohexyl methacrylate, trimethylcyclohexyl methacrylate, cyclopentyl methacrylate, and methacrylic acid. Monocyclic aliphatic hydrocarbon esters of methacrylic acid such as cyclocycloheptyl ester and capryl methacrylate; norbornyl 2-methacrylate, norbornyl 2-methyl-2-methacrylate, 2-ethyl-2 -Norbornyl methacrylate, isoamyl 2-methacrylate, iso-methyl 2-methacrylate, iso-methyl 2-ethyl-2-methacrylate, cyclamate [5.2.1.0 2,6 ] dec-8-yl ester, 8-methyl-methacrylic acid reference ring [5.2.1.0 2,6 ] dec-8-yl ester, 8-ethyl-methacrylic acid reference ring [5.2.1.0 2,6 ] Dec-8-yl ester, Adamantane 2-methacrylate, Adamantane 2-methyl-2-methacrylate, Adamantane 2-ethyl-2-methacrylate Methacrylic acid polycyclic ring such as esters, adamantane 1-methacrylate, 2-methyl methacrylate, 2-methyl-2-methacrylate, 2-ethyl-2-methacrylate, etc. Aliphatic hydrocarbon ester. Among these compounds, polycyclic aliphatic hydrocarbon methacrylates are preferred, and cyclic [5.2.1.0 2,6 ] dec-8-yl methacrylate (alias: dicyclopentyl methacrylate) is more preferred. ester).

本發明所用之共聚物(a),來自甲基丙烯酸脂環式烴酯之結構單元的含有率係較佳為10~60質量%,更佳為20~50質量%,再佳為30~40質量%。若較前述範圍少,則會有樹脂組成物的耐熱性惡劣的情況。若較前述範圍多,則會有樹脂組成物的耐衝擊性惡劣的情況。 In the copolymer (a) used in the present invention, the content rate of the structural unit derived from the alicyclic hydrocarbon methacrylate is preferably 10 to 60% by mass, more preferably 20 to 50% by mass, and even more preferably 30 to 40. quality%. If it is smaller than the above range, the heat resistance of the resin composition may be poor. If it is more than the above range, the impact resistance of the resin composition may be poor.

構成本發明所用之共聚物(a)的其他單體,係只要是對甲基丙烯酸脂環式烴酯可共聚合者,並無特別限定。作為該其他單體,可列舉丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丙酯、丙烯酸異丙酯、丙烯酸正丁酯、丙烯酸異丁酯、丙烯酸第二丁酯、丙烯酸第三丁酯、丙烯 酸戊酯、丙烯酸異戊酯、丙烯酸正己酯、丙烯酸2-乙基己酯、丙烯酸十五酯、丙烯酸十二酯、丙烯酸環己酯、丙烯酸降烯酯、丙烯酸冰片酯、丙烯酸苄酯、丙烯酸苯氧乙酯、丙烯酸2-羥乙酯、丙烯酸2-乙氧乙酯、丙烯酸環氧丙酯、丙烯酸烯丙酯、丙烯酸苯酯等丙烯酸酯;甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸正丙酯、甲基丙烯酸異丙酯、甲基丙烯酸正丁酯、甲基丙烯酸異丁酯、甲基丙烯酸第二丁基、甲基丙烯酸第三丁酯、甲基丙烯酸戊酯、甲基丙烯酸異戊酯、甲基丙烯酸正己酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸十五酯、甲基丙烯酸十二酯、甲基丙烯酸苯酯等甲基丙烯酸烷酯;丙烯酸、甲基丙烯酸、馬來酸酐、馬來酸、衣康酸等不飽和羧酸;乙烯、丙烯、1-丁烯、異丁烯、1-辛烯等烯烴;丁二烯、異戊二烯、月桂烯等共軛二烯;苯乙烯、α-甲基苯乙烯、對甲基苯乙烯、間甲基苯乙烯等芳香族乙烯化合物;丙烯醯胺、甲基丙烯醯胺、丙烯腈、甲基丙烯腈、乙酸乙烯酯、乙烯吡啶、乙烯酮、氯乙烯、偏二氯乙烯、偏二氟乙烯等。此等其他單體之中,較佳為組合甲基丙烯酸甲酯與丙烯酸酯而成者,較佳為組合甲基丙烯酸甲酯與丙烯酸甲酯而成者。 The other monomers constituting the copolymer (a) used in the present invention are not particularly limited as long as they are copolymerizable with the alicyclic hydrocarbon methacrylate. Examples of the other monomer include methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, second butyl acrylate, third butyl acrylate, and pentyl acrylate. Ester, isoamyl acrylate, n-hexyl acrylate, 2-ethylhexyl acrylate, pentadecyl acrylate, dodecyl acrylate, cyclohexyl acrylate, acrylic acid Acrylates such as allyl acrylate, borneyl acrylate, benzyl acrylate, phenoxyethyl acrylate, 2-hydroxyethyl acrylate, 2-ethoxyethyl acrylate, propylene acrylate, allyl acrylate, phenyl acrylate, etc .; Methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, second butyl methacrylate, methyl Tertiary butyl acrylate, amyl methacrylate, isoamyl methacrylate, n-hexyl methacrylate, 2-ethylhexyl methacrylate, pentadecyl methacrylate, dodecyl methacrylate, methyl formate Alkyl methacrylates such as phenyl acrylate; unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic anhydride, maleic acid, itaconic acid; ethylene, propylene, 1-butene, isobutylene, 1-octene, etc. Olefins; conjugated dienes such as butadiene, isoprene, myrcene; aromatic vinyl compounds such as styrene, α-methylstyrene, p-methylstyrene, and m-methylstyrene; acrylamide, Methacrylamide, acrylonitrile, methacrylonitrile, ethyl Acid vinyl ester, vinylpyridine, ketene, vinyl chloride, vinylidene chloride, vinylidene fluoride and the like. Among these other monomers, a combination of methyl methacrylate and acrylate is preferred, and a combination of methyl methacrylate and methyl acrylate is preferred.

適合本發明所使用之共聚物(a),來自甲基丙烯酸甲酯之結構單元的含有率係較佳為40~90質量%,更佳為50~80質量%,再佳為60~70質量%。若來自甲基丙烯酸甲酯之結構單元的含有率較前述範圍少,則會有樹脂組成物的透明性、耐擦傷性及耐候性惡劣的情況。 若來自甲基丙烯酸甲酯之結構單元的含有率較前述範圍多,則會有樹脂組成物的耐熱性惡劣的情況。 For the copolymer (a) suitable for use in the present invention, the content rate of the structural unit derived from methyl methacrylate is preferably 40 to 90% by mass, more preferably 50 to 80% by mass, and even more preferably 60 to 70% by mass. %. When the content rate of the structural unit derived from methyl methacrylate is smaller than the aforementioned range, the transparency, abrasion resistance, and weather resistance of the resin composition may be poor. When the content rate of the structural unit derived from methyl methacrylate is larger than the aforementioned range, the heat resistance of the resin composition may be poor.

又,來自甲基丙烯酸脂環式烴酯及甲基丙烯酸甲酯以外的單體之結構單元的含有率,係較佳為10質量%以下,更佳為5質量%以下,再佳為2質量%以下。 The content rate of the structural units derived from monomers other than the alicyclic hydrocarbon methacrylate and methyl methacrylate is preferably 10% by mass or less, more preferably 5% by mass or less, and even more preferably 2% by mass. %the following.

本發明所用之共聚物(a)的玻璃轉移溫度,較佳為115℃以上150℃以下,更佳為130℃以上150℃以下,再佳為140℃以上150℃以下。若共聚物(a)的玻璃轉移溫度在前述範圍內,則樹脂組成物的耐熱性及耐衝擊性會良好地取得平衡,例如:該樹脂組成物與聚碳酸酯等熱塑性樹脂的片狀積層體(以下也稱為積層片)在高溫高濕下的翹曲發生會被抑制。 The glass transition temperature of the copolymer (a) used in the present invention is preferably 115 ° C to 150 ° C, more preferably 130 ° C to 150 ° C, and even more preferably 140 ° C to 150 ° C. If the glass transition temperature of the copolymer (a) is within the aforementioned range, the heat resistance and impact resistance of the resin composition will be well balanced. For example, a sheet-shaped laminate of the resin composition and a thermoplastic resin such as polycarbonate (Hereinafter also referred to as a laminated sheet) occurrence of warping under high temperature and high humidity is suppressed.

本發明所用之共聚物(a),重量平均分子量係較佳為40,000以上500,000以下,更佳為70,000以上300,000以下,再佳為100,000以上200,000以下。若共聚物(a)的重量平均分子量在前述範圍內,則樹脂組成物係成形加工性優異,且所得之成形品係耐擦傷性及耐熱性的平衡優異。 The copolymer (a) used in the present invention preferably has a weight average molecular weight of 40,000 to 500,000, more preferably 70,000 to 300,000, and even more preferably 100,000 to 200,000. When the weight average molecular weight of the copolymer (a) is within the aforementioned range, the resin composition-based molding processability will be excellent, and the resulting molded product will have an excellent balance between scratch resistance and heat resistance.

本發明所用之共聚物(a),重量平均分子量與數量平均分子量的比(有標示為Mw/Mn的情形)係較佳為1.7以上2.6以下,更佳為1.7以上2.3以下,再佳為1.7以上2.0以下。 In the copolymer (a) used in the present invention, the ratio of the weight average molecular weight to the number average molecular weight (in the case of Mw / Mn) is preferably 1.7 or more and 2.6 or less, more preferably 1.7 or more and 2.3 or less, and even more preferably 1.7. Above 2.0 and below.

此外,重量平均分子量及數量平均分子量,係以凝膠滲透層析法(GPC;gel permeation chromatography)測定之標準聚苯乙烯換算的分子量。 The weight-average molecular weight and the number-average molecular weight are molecular weights in terms of standard polystyrene measured by gel permeation chromatography (GPC).

又,共聚物(a)的重量平均分子量、數量平均分子量及Mw/Mn,係藉由調整下述聚合起始劑及鏈轉移劑的種類或劑量等而可控制。 The weight average molecular weight, number average molecular weight, and Mw / Mn of the copolymer (a) can be controlled by adjusting the types or doses of the polymerization initiators and chain transfer agents described below.

在得到本發明所用之共聚物(a)時,供給至聚合反應之單體混合物的黃色指數,較佳為2以下,更佳為1以下。若單體混合物的黃色指數越小,則在所得之樹脂組成物成形時,就越容易以高生產率得到幾乎無染色的成形品。此外,黃色指數係使用日本電色工業股份有限公司製的測色色差計ZE-2000,以根據JIS Z8722測定之數值為基準,並根據JIS K7373而算出之黃色度的數值。 When the copolymer (a) used in the present invention is obtained, the yellowness index of the monomer mixture supplied to the polymerization reaction is preferably 2 or less, and more preferably 1 or less. The smaller the yellow index of the monomer mixture, the easier it is to obtain a molded article with little dyeing at high productivity when the obtained resin composition is molded. The yellowness index is a value of yellowness calculated using a colorimeter ZE-2000 manufactured by Nippon Denshoku Industries Co., Ltd., based on a value measured in accordance with JIS Z8722 and based on JIS K7373.

上述之單體混合物的溶氧量,較佳為10ppm以下,更佳為5ppm以下,再佳為4ppm以下,特佳為3ppm以下。若設定為如此範圍的溶氧量,則聚合反應會順利地進行,並可易於得到銀色或無染色的成形品。 The dissolved oxygen content of the above-mentioned monomer mixture is preferably 10 ppm or less, more preferably 5 ppm or less, even more preferably 4 ppm or less, and particularly preferably 3 ppm or less. When the amount of dissolved oxygen is set in this range, the polymerization reaction proceeds smoothly, and a silver-colored or undyed molded product can be easily obtained.

本發明所用之共聚物(a)的製造,並未特別以聚合方法限定。可列舉例如:懸浮聚合法、(連續)塊狀聚合法、溶液聚合法、乳化聚合法等。該聚合法係較佳以自由基聚合進行。相關的聚合方法之中,從生產性及耐熱分解性的觀點來看,較佳為懸浮聚合法或(連續)塊狀聚合法,更佳為懸浮聚合法。 The production of the copolymer (a) used in the present invention is not particularly limited by a polymerization method. Examples include a suspension polymerization method, a (continuous) block polymerization method, a solution polymerization method, and an emulsion polymerization method. This polymerization method is preferably performed by radical polymerization. Among related polymerization methods, a suspension polymerization method or a (continuous) block polymerization method is preferable, and a suspension polymerization method is more preferable from the viewpoint of productivity and thermal decomposition resistance.

聚合反應係藉由與單體混合物一同添加之聚合起始劑而開始。又,藉由因應需求而於單體混合物添加鏈轉移劑,可調節所得之共聚物(a)的重量平均分子量、數量平均分子量、分子量分布。 Polymerization is initiated by a polymerization initiator added with the monomer mixture. In addition, by adding a chain transfer agent to the monomer mixture according to demand, the weight average molecular weight, number average molecular weight, and molecular weight distribution of the copolymer (a) obtained can be adjusted.

共聚物(a)之製造所用的聚合起始劑,只要是 可產生反應性自由基者,並無特別限定。可列舉例如:過氧化第三己基異丙基單碳酸酯、過氧化第三己基2-乙基己酸酯、過氧化1,1,3,3-四甲基丁基2-乙基己酸酯、過氧化第三丁基三甲基乙酸酯、過氧化第三己基三甲基乙酸酯、過氧化第三丁基新癸酸酯、過氧化第三己基新癸酸酯、過氧化1,1,3,3-四甲基丁基新癸酸酯、1,1-雙(過氧化第三己基)環己烷、過氧化苯甲醯、過氧化3,5,5-三甲基己醯、過氧化月桂醯、2,2’-偶氮雙(2-甲基丙腈)、2,2’-偶氮雙(2-甲基丁腈)、二甲基2,2’-偶氮雙(2-甲基丙酸酯)等。其中,又較佳為過氧化第三己基2-乙基己酸酯、1,1-雙(過氧化第三己基)環己烷、二甲基2,2’-偶氮雙(2-甲基丙酸酯)。 The polymerization initiator used in the production of the copolymer (a), as long as it is There is no particular limitation on those that can generate reactive radicals. Examples include: third hexyl isopropyl monocarbonate, third hexyl 2-ethylhexanoate, and 1,1,3,3-tetramethylbutyl 2-ethylhexanoate. Esters, third butyl trimethyl acetate, third hexyl trimethyl acetate, third butyl neodecanoate, third hexyl neodecanoate, peroxy 1,1,3,3-tetramethylbutyl neodecanoate, 1,1-bis (tertiary hexyl peroxide) cyclohexane, benzamidine peroxide, 3,5,5-trimethyl peroxide Hexamidine, Laurel Peroxide, 2,2'-Azobis (2-methylpropionitrile), 2,2'-Azobis (2-methylbutyronitrile), Dimethyl 2,2 ' -Azobis (2-methylpropionate) and the like. Among these, third-hexyl 2-ethylhexanoate peroxide, 1,1-bis (third-hexyl peroxide) cyclohexane, and dimethyl 2,2'-azobis (2-methyl) Propionate).

相關的聚合起始劑,1小時半衰期溫度係較佳為60~140℃,更佳為80~120℃。此等聚合起始劑可單獨使用一種或組合兩種以上而使用。又,聚合起始劑的添加量或添加方法等,係因應目的而適當設定即可,並無特別限定。例如:懸浮聚合法所用之聚合起始劑的量,係相對於單體混合物100質量份,較佳為0.0001~0.1質量份,更佳為0.001~0.07質量份。 For the related polymerization initiator, the 1-hour half-life temperature is preferably 60 to 140 ° C, and more preferably 80 to 120 ° C. These polymerization initiators may be used singly or in combination of two or more kinds. The amount of addition of the polymerization initiator, the method of addition, and the like may be appropriately set depending on the purpose, and are not particularly limited. For example, the amount of the polymerization initiator used in the suspension polymerization method is preferably 0.0001 to 0.1 parts by mass, and more preferably 0.001 to 0.07 parts by mass relative to 100 parts by mass of the monomer mixture.

共聚物(a)的製造所用之鏈轉移劑並無特別限定。可列舉例如:正辛硫醇、正十二基硫醇、三級十二基硫醇、1,4-丁二硫醇、1,6-己二硫醇、乙二醇雙硫代丙酸酯、丁二醇雙巰基乙酸酯、丁二醇雙硫代丙酸酯、己二醇雙巰基乙酸酯、己二醇雙硫代丙酸酯、三羥甲丙烷參-(β-硫代丙酸酯)、季戊四醇肆-3-巰基丙酸酯等烷基 硫醇類;α-甲基苯乙烯二聚物;萜品油烯等。此等化合物之中,較佳為正辛硫醇、季戊四醇肆-3-巰基丙酸酯等烷基硫醇。此等鏈轉移劑可單獨使用一種或組合兩種以上而使用。鏈轉移劑的使用量,係相對於單體混合物100質量份,較佳為0.1~1質量份,更佳為0.2~0.8質量份,再佳為0.3~0.6質量份。 The chain transfer agent used in the production of the copolymer (a) is not particularly limited. Examples include: n-octyl mercaptan, n-dodecyl mercaptan, tertiary dodecyl mercaptan, 1,4-butanedithiol, 1,6-hexanedithiol, ethylene glycol dithiopropionic acid Ester, butanediol dimercaptoacetate, butanediol dithiopropionate, hexanediol dimercaptoacetate, hexanediol dithiopropionate, trimethylolpropane- (β-thio Propionate), alkyl groups such as pentaerythritol 3-mercaptopropionate Thiols; α-methylstyrene dimer; terpineolene. Among these compounds, alkyl mercaptans such as n-octyl mercaptan and pentaerythritol 3-mercaptopropionate are preferred. These chain transfer agents may be used singly or in combination of two or more kinds. The use amount of the chain transfer agent is preferably 0.1 to 1 part by mass, more preferably 0.2 to 0.8 part by mass, and even more preferably 0.3 to 0.6 part by mass, with respect to 100 parts by mass of the monomer mixture.

共聚物(a)的製造所用之各單體、聚合起始劑及鏈轉移劑,係可將彼等全部混合並將其混合物供給至反應槽,亦可將彼等分別地供給至反應槽。在本發明中,較佳為將全部混合並將其混合物供給至反應槽的方法。 Each of the monomers, polymerization initiators, and chain transfer agents used in the production of the copolymer (a) may be all mixed and supplied to the reaction tank, or they may be separately supplied to the reaction tank. In the present invention, a method of mixing the whole and supplying the mixture to a reaction tank is preferred.

潤滑劑係為了賦予抗磨性、脫模性而被添加於樹脂中之周知的添加劑。作為潤滑劑,高級醇系潤滑劑、烴系潤滑劑、脂肪酸系潤滑劑、脂肪酸金屬鹽系潤滑劑、脂肪族醯胺系潤滑劑、酯系潤滑劑等已為人所知。 Lubricants are well-known additives added to resins in order to impart abrasion resistance and mold release properties. As the lubricant, higher alcohol-based lubricants, hydrocarbon-based lubricants, fatty acid-based lubricants, fatty acid metal salt-based lubricants, aliphatic amidine-based lubricants, and ester-based lubricants are known.

該等潤滑劑之中,本發明所用之潤滑劑(x),係包含由高級醇、烴、脂肪酸、脂肪酸金屬鹽、脂肪族醯胺、及1分子中不包含2個以上之氫氧基的脂肪酸酯所構成之群組中選出的至少一種者,較佳為包含由碳原子數12~18的脂肪族1元醇及碳原子數16~24的飽和脂肪酸所構成之群組中選出的至少一種者,更佳為包含碳原子數12~18的脂肪族1元醇者。 Among these lubricants, the lubricant (x) used in the present invention includes a higher alcohol, a hydrocarbon, a fatty acid, a fatty acid metal salt, an aliphatic ammonium amine, and a molecule not containing two or more hydroxyl groups. At least one selected from the group consisting of fatty acid esters is preferably selected from the group consisting of an aliphatic monohydric alcohol having 12 to 18 carbon atoms and a saturated fatty acid having 16 to 24 carbon atoms. At least one of them is more preferably an aliphatic monohydric alcohol having 12 to 18 carbon atoms.

作為高級醇,可列舉十二醇、十四醯醇、十六醇、硬脂醇、油醇等。本發明所用之高級醇,從抗磨 性高且模具髒污及滾筒髒污少的觀點來看,較佳為脂肪族1元醇,更佳為碳原子數12~18的脂肪族1元醇,再佳為碳原子數12~18的飽和脂肪族1元醇,再更佳為碳原子數16~18的飽和脂肪族1元醇。 Examples of higher alcohols include dodecanol, tetradecanol, cetyl alcohol, stearyl alcohol, and oleyl alcohol. The higher alcohols used in the present invention From the viewpoint of high properties and less mold soiling and roller soiling, aliphatic monohydric alcohols are preferred, aliphatic monohydric alcohols having 12 to 18 carbon atoms are more preferred, and carbon atoms 12 to 18 are even more preferred. The saturated aliphatic monohydric alcohol is more preferably a saturated aliphatic monohydric alcohol having 16 to 18 carbon atoms.

作為烴,從抗磨性、脫模性較高的觀點來看,較佳為碳原子數12以上的脂肪族烴。又,可使用液體石蠟、微晶石蠟、天然石蠟、合成石蠟、聚烯烴蠟等脂肪族烴;脂肪族烴的部分氧化物;脂肪族烴的鹵化物等市售品。即使是該等市售之混合物的情況,亦較佳為所包含之脂肪族烴係平均碳原子數為12以上。 As the hydrocarbon, an aliphatic hydrocarbon having 12 or more carbon atoms is preferred from the viewpoint of high abrasion resistance and releasability. In addition, commercially available products such as liquid paraffin, microcrystalline paraffin, natural paraffin, synthetic paraffin, and polyolefin waxes; partial oxides of aliphatic hydrocarbons; and halides of aliphatic hydrocarbons can be used. Even in the case of these commercially available mixtures, it is preferable that the average number of carbon atoms of the aliphatic hydrocarbon system contained is 12 or more.

作為脂肪酸,可列舉十二酸、十六酸、硬脂酸、二十酸、二十二酸、二十四酸、十八烯酸、芥酸、二十碳四烯酸、12-羥硬脂酸等。本發明所用之脂肪酸,從抗磨性高且模具髒污及滾筒髒污少的觀點來看,較佳為碳原子數10以上的脂肪酸,更佳為碳原子數16~24的脂肪酸,再佳為碳原子數16~24的飽和脂肪酸。 Examples of fatty acids include dodecanoic acid, hexadecanoic acid, stearic acid, eicosanoic acid, behenic acid, behenic acid, octadecenoic acid, erucic acid, eicosatetraenoic acid, and 12-hydroxy stearic acid. Fatty acid and so on. The fatty acid used in the present invention is preferably a fatty acid having a carbon number of 10 or more, more preferably a fatty acid having a carbon number of 16 to 24, and even more preferably, from the viewpoint of high abrasion resistance and less soiling of a mold and a dirty roller. It is a saturated fatty acid with 16 to 24 carbon atoms.

作為脂肪酸金屬鹽,可列舉硬脂酸鎘、十二酸鎘、蓖蔴油酸鎘、環烷酸鎘、2-乙基己酸鎘、硬脂酸鋇、十二酸鋇、蓖蔴油酸鋇、環烷酸鋇、2-乙基己酸鋇、硬脂酸鈣、十二酸鈣、蓖蔴油酸鈣、硬脂酸鍶、硬脂酸鋅、十二酸鋅、蓖蔴油酸鋅、2-乙基己酸鋅、硬脂酸鉛、二元硬脂酸鉛、環烷酸鉛、硬脂酸錫、硬脂酸鋁、硬脂酸鎂等。 Examples of fatty acid metal salts include cadmium stearate, cadmium dodecanoate, cadmium ricinoleate, cadmium naphthenate, cadmium 2-ethylhexanoate, barium stearate, barium dodecanoate, barium ricinoleate, Barium naphthenate, barium 2-ethylhexanoate, calcium stearate, calcium dodecanoate, calcium ricinoleate, strontium stearate, zinc stearate, zinc dodecanoate, zinc ricinoleate, 2- Zinc ethylhexanoate, lead stearate, lead binary stearate, lead naphthenate, tin stearate, aluminum stearate, magnesium stearate, etc.

作為構成脂肪酸金屬鹽之脂肪酸,從抗磨性高且模具髒污及滾筒髒污少的觀點來看,較佳為碳原子數10以 上的脂肪酸,更佳為碳原子數16~24的脂肪酸,再佳為碳原子數16~24的飽和脂肪酸。作為構成脂肪酸金屬鹽之金屬,從穩定性、抗磨性的觀點來看,較佳為包含由鈣、鎂、鋅、鉛、錫、鐵、鎘、鋁、鋇、鈷、鎳、錳、鍶、鈦、釩、及銅所構成群組中選出的至少一種金屬,更佳為包含由鈣、鎂、鋅及鉛所構成群組中選出的至少一種金屬。 As the fatty acid constituting the fatty acid metal salt, from the viewpoint of high abrasion resistance and less soiling of the mold and soiling of the drum, it is preferably 10 or more carbon atoms. The above fatty acid is more preferably a fatty acid having 16 to 24 carbon atoms, and even more preferably a saturated fatty acid having 16 to 24 carbon atoms. As the metal constituting the fatty acid metal salt, from the viewpoints of stability and abrasion resistance, it is preferable to include calcium, magnesium, zinc, lead, tin, iron, cadmium, aluminum, barium, cobalt, nickel, manganese, and strontium. At least one metal selected from the group consisting of titanium, vanadium, and copper, and more preferably, at least one metal selected from the group consisting of calcium, magnesium, zinc, and lead.

作為脂肪族醯胺,可列舉十二酸醯胺、十六酸醯胺、硬脂酸醯胺、二十酸醯胺、二十二酸醯胺、十八烯酸醯胺、二十烯酸醯胺、芥子酸醯胺、芥酸醯胺、亞甲基雙硬脂酸醯胺、伸乙雙硬脂酸醯胺等。本發明所用之脂肪族醯胺,從抗磨性高且模具髒污及滾筒髒污少的觀點來看,較佳為碳原子數12以上的脂肪酸醯胺,更佳為碳原子數16~22的脂肪酸醯胺,再佳為碳原子數16~22的不飽和脂肪酸醯胺。 Examples of the aliphatic ammonium include ammonium dodecanoate, ammonium hexadecanoate, ammonium stearate, ammonium eicosanate, ammonium behenate, ammonium stearyl enoate, and eicosenoic acid. Ammonium amine, erucamide, erucamide, methylenebisstearate, ammonium bis-stearate, and the like. The aliphatic ammonium amine used in the present invention is preferably a fatty acid ammonium having 12 or more carbon atoms, and more preferably 16 to 22 carbons, from the viewpoints of high abrasion resistance and less soiling of the mold and roller. Fatty acid ammonium is preferably unsaturated fatty acid ammonium having 16 to 22 carbon atoms.

作為1分子中不包含2個以上之氫氧基的脂肪酸酯,可列舉例如:1元醇的脂肪酸酯、2元醇的脂肪酸酯等,具體而言,可列舉二甘油酯、三甘油酯、乙醯化單甘油酯、硬脂酸硬脂酯、硬脂酸丁酯、乙二醇單硬脂酸酯、乙二醇二硬脂酸酯等。本發明所用之1分子中不包含2個以上之氫氧基的脂肪酸酯,從抗磨性高且模具髒污及滾筒髒污少的觀點來看,脂肪酸酯中的脂肪酸的碳原子數係較佳為10以上,更佳為16~24。 Examples of fatty acid esters that do not contain two or more hydroxyl groups in one molecule include fatty acid esters of monohydric alcohols and fatty acid esters of dihydric alcohols. Specific examples include diglycerides and triglycerides. Glyceryl ester, ethylated monoglyceride, stearate stearate, butyl stearate, ethylene glycol monostearate, ethylene glycol distearate, and the like. The fatty acid ester that does not contain two or more hydroxyl groups in one molecule used in the present invention has the number of carbon atoms of the fatty acid in the fatty acid ester from the viewpoints of high abrasion resistance and low mold soiling and roller soiling. It is preferably 10 or more, and more preferably 16 to 24.

潤滑劑(x)的量,係相對於共聚物(a)100質量份為0.001質量份以上2質量份以下,較佳為0.005質量份 以上1質量份以下,再佳為0.01質量份以上0.5質量份以下。若少於0.001質量份,則上述潤滑劑(x)的效果會變得不充分,若多於2質量份,則不僅不能獲得上述潤滑劑(x)的更大效果,還會有此等潤滑劑從成形品漏出而成形品的表面黏黏等之虞。潤滑劑(x)可單獨使用一種或組合兩種以上而使用。作為潤滑劑(x),若使用熔點差為5℃以上的複數種潤滑劑(x),則可在更廣的溫度範圍發揮抗磨性等效果,故為較佳。 The amount of the lubricant (x) is 0.001 parts by mass or more and 2 parts by mass or less, and preferably 0.005 parts by mass based on 100 parts by mass of the copolymer (a). The above is 1 part by mass or less, and more preferably 0.01 part by mass or more and 0.5 part by mass or less. If it is less than 0.001 parts by mass, the effect of the above-mentioned lubricant (x) becomes insufficient, and if it is more than 2 parts by mass, not only the greater effect of the above-mentioned lubricant (x) cannot be obtained, but also such lubrication The agent may leak from the molded product and the surface of the molded product may be sticky. The lubricant (x) may be used alone or in combination of two or more. As the lubricant (x), if a plurality of types of lubricants (x) having a melting point difference of 5 ° C. or more are used, effects such as abrasion resistance can be exhibited over a wider temperature range, so it is preferable.

在有關本發明之一實施形態的樹脂組成物中因應需求所用之潤滑劑(y1),係包含碳原子數10~24的飽和脂肪酸之單甘油酯之物。作為碳原子數10~24之飽和脂肪酸的單甘油酯,可列舉例如:丙三醇單硬脂酸酯、丙三醇單山萮酸酯等單甘油酯。 The lubricant (y1) used as required in the resin composition according to an embodiment of the present invention is a monoglyceride containing saturated fatty acids having 10 to 24 carbon atoms. Examples of the monoglyceride of a saturated fatty acid having 10 to 24 carbon atoms include monoglyceride such as glycerol monostearate and glycerol monobehenate.

在有關本發明之另一實施形態之樹脂組成物中因應需求所用之潤滑劑(y2),係包含1分子中含有2個以上之氫氧基的脂肪酸酯之物。作為1分子中含有2個以上之氫氧基的脂肪酸酯,可列舉多元醇脂肪酸部分酯,具體而言,可列舉丙三醇單硬脂酸酯、丙三醇單山萮酸酯等單甘油酯、季戊四醇單硬脂酸酯、季戊四醇二硬脂酸酯等季戊四醇單/二酯、山梨醇酐單硬脂酸酯、山梨醇酐單十六酸酯等山梨醇酐單/二酯等。1分子中含有2個以上之氫氧基的脂肪酸酯,脂肪酸的碳原子數係較佳為10~40,更佳為10~24,再佳為14~24。又,該脂肪酸可為不飽和脂肪酸,亦可為飽和脂肪酸。 The lubricant (y2) used as required in a resin composition according to another embodiment of the present invention is a substance containing a fatty acid ester containing two or more hydroxyl groups in one molecule. Examples of the fatty acid ester containing two or more hydroxyl groups in one molecule include polyhydric alcohol fatty acid partial esters, and specific examples thereof include monoglycerides such as glycerol monostearate and glycerol monobehenate. Glyceryl ester, pentaerythritol monostearate, pentaerythritol distearate and other pentaerythritol mono / diesters, sorbitan monostearate, sorbitan monohexadecanoate and other sorbitan mono / diesters and the like. A fatty acid ester containing two or more hydroxyl groups in one molecule is preferably 10 to 40, more preferably 10 to 24, and even more preferably 14 to 24. The fatty acid may be an unsaturated fatty acid or a saturated fatty acid.

潤滑劑(y1)或(y2)的量,相對於共聚物(a)100 質量份為0.1質量份以下,較佳為0.05質量份以下,更佳為0.03質量份以下,再佳為0.01質量份以下。若潤滑劑(y1)或(y2)的量過多,則會有將樹脂組成物熔融成形時凝膠生成,且於成形品引起雜質缺陷或外觀不良的傾向。 The amount of lubricant (y1) or (y2) relative to the copolymer (a) 100 The mass part is 0.1 mass part or less, preferably 0.05 mass part or less, more preferably 0.03 mass part or less, and still more preferably 0.01 mass part or less. When the amount of the lubricant (y1) or (y2) is too large, gels are formed when the resin composition is melt-molded, and impurity defects or poor appearance tend to occur in the molded product.

本發明之樹脂組成物,亦可因應其他的需求而包含各種添加劑。作為相關的添加劑,可列舉熱穩定劑、抗氧化劑、熱劣化抑制劑、紫外線吸收劑、光穩定劑、無機填充劑、無機纖維或有機纖維、高分子加工助劑、抗靜電劑、阻燃劑、染料顏料、著色劑、消光劑、光擴散劑、耐衝擊性改質劑、螢光質、黏著劑、增黏劑、塑化劑、發泡劑等。此等添加劑的含量,在不損及本發明之效果的範圍內可適當設定。例如:在本發明之樹脂組成物100質量份中,較佳為使抗氧化劑的含量為0.01~1.0質量份,紫外線吸收劑的含量為0.01~3.0質量份,染料顏料的含量為0.00001~0.01質量份。 The resin composition of the present invention may contain various additives according to other needs. Examples of related additives include thermal stabilizers, antioxidants, thermal degradation inhibitors, ultraviolet absorbers, light stabilizers, inorganic fillers, inorganic fibers or organic fibers, polymer processing aids, antistatic agents, and flame retardants. , Dyes, pigments, colorants, matting agents, light diffusing agents, impact modifiers, fluorescent, adhesives, tackifiers, plasticizers, foaming agents, etc. The content of these additives can be appropriately set within a range that does not impair the effect of the present invention. For example, in 100 parts by mass of the resin composition of the present invention, it is preferable that the content of the antioxidant is 0.01 to 1.0 part by mass, the content of the ultraviolet absorber is 0.01 to 3.0 part by mass, and the content of the dye pigment is 0.00001 to 0.01 part by mass. Serving.

又,本發明之樹脂組成物,在不損及本發明之效果的範圍內可與共聚物(a)以外的其他聚合物混合而使用。作為相關的其他聚合物,可列舉聚乙烯、聚丙烯、聚丁烯-1、聚-4-甲基戊烯-1、聚降冰片烯等聚烯烴;乙烯系離子聚合物;聚苯乙烯、苯乙烯-馬來酸酐共聚物、耐衝擊性聚苯乙烯、丙烯腈-苯乙烯樹脂(AS樹脂)、丙烯腈-丁二烯-苯乙烯樹脂(ABS樹脂)、丙烯腈-EPDM橡膠-苯乙烯共聚物(AES)、丙烯腈-丙烯酸丁酯-苯乙烯共聚物(AAS)、丙烯腈-苯乙烯-氯化聚乙烯共聚物(ACS)、甲基丙烯酸甲酯-丁二烯-苯乙烯共聚物(MBS)等苯乙烯 系樹脂;甲基丙烯酸甲酯-苯乙烯共聚物;聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯等聚酯;尼龍6、尼龍66、聚醯胺合成橡膠等聚醯胺;聚碳酸酯、聚氯乙烯、聚偏二氯乙烯、聚乙烯醇、乙烯-乙烯醇共聚物、聚縮醛、聚偏二氟乙烯、聚胺基甲酸乙酯、改質聚苯醚、聚苯硫醚、改質矽樹脂;丙烯酸橡膠、矽膠;苯乙烯-乙烯-丙烯-苯乙烯共聚物(SEPS)、苯乙烯-乙烯-丁烯-苯乙烯共聚物(SEBS)、苯乙烯-異戊二烯-苯乙烯共聚物(SIS)等苯乙烯系熱塑性合成橡膠;聚異戊二烯橡膠(IR)、乙烯-丙烯橡膠(EPR)、乙烯-丙烯-二烯烴橡膠(EPDM)等烯烴系橡膠等。此等其他聚合物可單獨使用1種,亦可併用複數種。 In addition, the resin composition of the present invention can be used by mixing with other polymers other than the copolymer (a) as long as the effect of the present invention is not impaired. Other related polymers include polyolefins such as polyethylene, polypropylene, polybutene-1, poly-4-methylpentene-1, and polynorbornene; ethylene-based ionic polymers; polystyrene, Styrene-maleic anhydride copolymer, impact-resistant polystyrene, acrylonitrile-styrene resin (AS resin), acrylonitrile-butadiene-styrene resin (ABS resin), acrylonitrile-EPDM rubber-styrene Copolymer (AES), acrylonitrile-butyl acrylate-styrene copolymer (AAS), acrylonitrile-styrene-chlorinated polyethylene copolymer (ACS), methyl methacrylate-butadiene-styrene copolymer (MBS) and other styrene Series resin; methyl methacrylate-styrene copolymer; polyesters such as polyethylene terephthalate and polybutylene terephthalate; polyamide 6, nylon 66, polyamide synthetic rubber, etc. ; Polycarbonate, polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol, ethylene-vinyl alcohol copolymer, polyacetal, polyvinylidene fluoride, polyurethane, modified polyphenylene ether, poly Phenyl sulfide, modified silicone resin; acrylic rubber, silicone rubber; styrene-ethylene-propylene-styrene copolymer (SEPS), styrene-ethylene-butene-styrene copolymer (SEBS), styrene-isoprene Diene-styrene copolymer (SIS) and other styrene-based thermoplastic synthetic rubbers; Polyisoprene rubber (IR), ethylene-propylene rubber (EPR), ethylene-propylene-diene rubber (EPDM), and other olefin-based rubbers Wait. These other polymers may be used alone or in combination.

本發明之樹脂組成物中的此等其他聚合物的含量,係較佳為10質量%以下,更佳為5質量%以下,再佳為2質量%以下。 The content of these other polymers in the resin composition of the present invention is preferably 10% by mass or less, more preferably 5% by mass or less, and even more preferably 2% by mass or less.

有關本發明之樹脂組成物的調製方法並無特別限定。例如:可於軟化點以上的溫度揉合(knead)共聚物(a),於其中添加潤滑劑(x)、因應需求所摻合之潤滑劑(y1)或是潤滑劑(y2)、因應需求所摻合之添加劑及其他聚合物,並進行揉合,而藉此獲得樹脂組成物;或可使共聚物(a)、潤滑劑(x)、因應需求摻合之潤滑劑(y1)或是潤滑劑(y2)、因應需求摻合之添加劑及其他聚合物溶解於溶劑,並從該溶液中去除溶劑,而藉此獲得樹脂組成物。 The method for preparing the resin composition of the present invention is not particularly limited. For example: knead copolymer (a) can be kneaded at a temperature above the softening point, and lubricant (x), lubricant (y1) or lubricant (y2), or The blended additives and other polymers are kneaded to obtain a resin composition; or the copolymer (a), the lubricant (x), the lubricant (y1) blended according to demand or A lubricant (y2), an additive blended as required, and other polymers are dissolved in a solvent, and the solvent is removed from the solution, thereby obtaining a resin composition.

本發明之樹脂組成物,玻璃轉移溫度係較佳為115℃以上150℃以下,更佳為130℃以上150℃以下, 再佳為140℃以上150℃以下。若樹脂組成物的玻璃轉移溫度在前述範圍內,則樹脂組成物的耐熱性及耐衝擊性良好地取得平衡,例如:該樹脂組成物與聚碳酸酯等熱塑性樹脂的積層片在高溫高濕下的翹曲發生會被抑制。 The resin composition of the present invention preferably has a glass transition temperature of 115 ° C to 150 ° C, more preferably 130 ° C to 150 ° C. More preferably, it is 140 ° C or more and 150 ° C or less. When the glass transition temperature of the resin composition is within the aforementioned range, the heat resistance and impact resistance of the resin composition are well balanced. For example, a laminated sheet of the resin composition and a thermoplastic resin such as polycarbonate under high temperature and high humidity The occurrence of warpage is suppressed.

又,本發明之樹脂組成物,在23℃的水中的飽和吸水率係較佳為0.3~1.8質量%,更佳為0.5~1.5質量%,再佳為0.5~1.0質量%。若飽和吸水率在前述範圍內,則可抑制起因於吸濕之積層體的翹曲。此外,飽和吸水率係相對於經3天以上真空乾燥之成形品的質量之,將該成形品浸漬於23℃的蒸餾水中,並測定隨時間變化的質量,作為到達平衡時的質量的增加率而測定之數值。 The saturated water absorption rate of the resin composition of the present invention in water at 23 ° C is preferably 0.3 to 1.8% by mass, more preferably 0.5 to 1.5% by mass, and even more preferably 0.5 to 1.0% by mass. When the saturated water absorption is within the aforementioned range, warpage of the laminated body due to moisture absorption can be suppressed. In addition, the saturated water absorption rate is relative to the mass of a molded product that has been vacuum-dried for more than 3 days. The molded product is immersed in distilled water at 23 ° C, and the time-varying mass is measured as an increase rate of mass at equilibrium. And the measured value.

可將本發明之樹脂組成物,藉由以共擠製成形法、T字模積層成形法、擠製塗覆法等擠製成形法;嵌入射出成形法、雙色射出成形法、抽芯射出成形法、三明治射出成形法、壓鑄成形法(injection press molding)等射出成形法;吹氣成形法(blow molding);研光成形法;壓製成形法;凝塑成形(slash molding)等方法進行加熱熔融成形,而獲得各種成形品。本發明之樹脂組成物係即使以高溫進行熔融成形,亦不易生成凝膠,因此亦適於製造要求高溫成形條件之成形品。本發明之樹脂組成物係適合於片材、薄膜、板等大面積且薄之成形品的製造。 The resin composition of the present invention can be extruded by co-extrusion molding, T-die lamination, extrusion coating, etc .; insert injection molding, two-color injection molding, and core injection molding. , Sandwich injection molding, injection press molding and other injection molding methods; blow molding; blow molding; lapping molding; press molding; slash molding , And obtain a variety of molded products. Even if the resin composition of the present invention is melt-molded at a high temperature, it is not easy to form a gel, and therefore, it is also suitable for manufacturing a molded product that requires high-temperature molding conditions. The resin composition of the present invention is suitable for manufacturing a large-area and thin molded product such as a sheet, a film, or a plate.

本發明之積層體係具有:包含本發明之樹脂組成物(以下亦稱為樹脂組成物[a])的至少1層、與包含其 他材料的至少1層。本發明之積層體所用之其他材料並無特別限定。可列舉例如:樹脂等有機材料;金屬單體、金屬氧化物等無機材料。 The laminated system of the present invention includes at least one layer including the resin composition of the present invention (hereinafter also referred to as resin composition [a]), and including the resin composition At least one layer of other materials. Other materials used in the laminated body of the present invention are not particularly limited. Examples include organic materials such as resins; and inorganic materials such as metal monomers and metal oxides.

關於本發明之一實施形態的積層體,係具有:包含樹脂組成物[a]的至少1層、與包含樹脂組成物[b]的至少1層之物。 A multilayer body according to an embodiment of the present invention includes a layer including at least one layer of the resin composition [a] and a layer including at least one layer of the resin composition [b].

樹脂組成物[b]所含有之樹脂並無特別限定。作為該樹脂,可列舉例如:聚乙烯、聚丙烯等聚烯烴、聚苯乙烯、(甲基)丙烯酸樹脂、聚酯、聚醯胺、聚碳酸酯、聚氯乙烯、聚偏二氯乙烯、聚乙烯醇、乙烯-乙烯醇共聚物、聚縮醛、聚偏二氟乙烯、聚胺基甲酸乙酯、改質聚苯醚、聚苯硫醚、改質矽樹脂、聚二醚酮、聚碸、聚氧化二甲苯、聚醯亞胺、聚醚醯亞胺;酚醛樹脂、三聚氰胺樹脂、矽樹脂、環氧樹脂等熱硬化性樹脂;能量射線硬化性樹脂等。此等樹脂可單獨使用一種或組合兩種以上而使用。此等樹脂之中,較佳為熱塑性樹脂,更佳為聚碳酸酯。 The resin contained in the resin composition [b] is not particularly limited. Examples of the resin include polyolefins such as polyethylene and polypropylene, polystyrene, (meth) acrylic resin, polyester, polyamide, polycarbonate, polyvinyl chloride, polyvinylidene chloride, and polyethylene. Vinyl alcohol, ethylene-vinyl alcohol copolymer, polyacetal, polyvinylidene fluoride, polyurethane, modified polyphenylene ether, polyphenylene sulfide, modified silicone resin, polydiether ketone, polyfluorene , Polyxylene oxide, polyimide, polyetherimide; phenolic resin, melamine resin, silicone resin, epoxy resin and other thermosetting resins; energy ray curing resins. These resins may be used singly or in combination of two or more kinds. Among these resins, a thermoplastic resin is preferred, and polycarbonate is more preferred.

採用聚碳酸酯作為樹脂的情況,樹脂組成物[b]所含有之聚碳酸酯的量係較佳為90質量%以上,更佳為95質量%以上,再佳為98質量%以上。關於聚碳酸酯的重量平均分子量,較佳為20,000以上100,000以下。若聚碳酸酯的重量平均分子量在該範圍內,則樹脂組成物[b]的耐熱性及耐衝擊性提高,且能夠以優異的成形加工性與高生產性來製造包含樹脂組成物[a]及樹脂組成物[b]的積層片。又,前述聚碳酸酯,Mw/Mn係較佳為1.7~2.6 ,更佳為1.7~2.3,再佳為1.7~2.0。此外,重量平均分子量Mw及數量平均分子量Mn,係以凝膠滲透層析法(GPC;gel permeation chromatography)測定之標準聚苯乙烯換算的分子量。 When polycarbonate is used as the resin, the amount of polycarbonate contained in the resin composition [b] is preferably 90% by mass or more, more preferably 95% by mass or more, and even more preferably 98% by mass or more. The weight average molecular weight of the polycarbonate is preferably 20,000 to 100,000. When the weight average molecular weight of the polycarbonate is within this range, the heat resistance and impact resistance of the resin composition [b] are improved, and the resin composition [a] can be manufactured with excellent molding processability and high productivity. And the laminated sheet of the resin composition [b]. The Mw / Mn system of the polycarbonate is preferably 1.7 to 2.6. , More preferably 1.7 to 2.3, and even more preferably 1.7 to 2.0. The weight-average molecular weight Mw and the number-average molecular weight Mn are molecular weights in terms of standard polystyrene measured by gel permeation chromatography (GPC).

本發明所用之樹脂組成物[b],玻璃轉移溫度係較佳為130℃以上160℃以下。又,樹脂組成物[b],玻璃轉移溫度係較佳為與樹脂組成物[a]的玻璃轉移溫度為相同程度。具體而言,樹脂組成物[b]的玻璃轉移溫度與樹脂組成物[a]的玻璃轉移溫度之差值△Tg係較佳為30℃以下,更佳為20℃以下。若兩者的玻璃轉移溫度為相同程度,則抑制積層片在高溫高濕下之翹曲發生的效果會變得更高。 The resin composition [b] used in the present invention preferably has a glass transition temperature of 130 ° C or higher and 160 ° C or lower. The glass transition temperature of the resin composition [b] is preferably about the same as the glass transition temperature of the resin composition [a]. Specifically, the difference ΔTg between the glass transition temperature of the resin composition [b] and the glass transition temperature of the resin composition [a] is preferably 30 ° C or lower, more preferably 20 ° C or lower. If the glass transition temperatures of both are the same, the effect of suppressing the occurrence of warpage of the laminated sheet under high temperature and high humidity will be higher.

本發明所用之樹脂組成物[b]中,為了提高耐熱分解性、耐熱變色性、耐光性等,亦可含有周知的添加劑。作為添加劑,可列舉抗氧化劑、熱劣化抑制劑、紫外線吸收劑、光穩定劑、潤滑劑、脫模劑、高分子加工助劑、抗靜電劑、阻燃劑、染料顏料、光擴散劑、有機色素、消光劑、耐衝擊性改質劑、螢光質等。 The resin composition [b] used in the present invention may contain well-known additives in order to improve thermal decomposition resistance, thermal discoloration resistance, light resistance, and the like. Examples of the additives include antioxidants, thermal degradation inhibitors, ultraviolet absorbers, light stabilizers, lubricants, release agents, polymer processing aids, antistatic agents, flame retardants, dyes, pigments, light diffusing agents, and organics. Pigments, matting agents, impact modifiers, fluorescent qualities, etc.

有關本發明之另一實施形態的積層體,係具有:包含樹脂組成物[a]的至少1層、包含樹脂組成物[b]的至少1層及至少1個功能性賦予層[c]。功能性賦予層[c]並無特別限定。可列舉例如:硬塗層、抗靜電層、防污層、減摩層、防眩光層、抗反射層、黏著層、衝擊強度增強層等。功能性賦予層[c]可用周知的方法形成。例如:硬塗層係可藉由塗布硬塗用的樹脂溶液,並使其乾燥 、硬化而獲得。抗反射層係可藉由以蒸鍍等積層低折射率膜與高折射率膜而獲得。功能性賦予層[c]之中,例如硬塗層、抗靜電層、防污層、減摩層、防眩光層、抗反射層等,係通常被設置於積層體的最外側。功能性層[c]可僅設置一種,亦可設置複數種。 A laminated body according to another embodiment of the present invention includes at least one layer including the resin composition [a], at least one layer including the resin composition [b], and at least one functional imparting layer [c]. The functionality-imparting layer [c] is not particularly limited. Examples include: a hard coat layer, an antistatic layer, an antifouling layer, an antifriction layer, an antiglare layer, an antireflection layer, an adhesive layer, and an impact strength enhancing layer. The functional imparting layer [c] can be formed by a known method. For example, the hard coating can be applied by drying the resin solution for hard coating and drying it. And hardened. The antireflection layer can be obtained by laminating a low refractive index film and a high refractive index film by vapor deposition or the like. Among the functional imparting layers [c], for example, a hard coat layer, an antistatic layer, an antifouling layer, an antifriction layer, an antiglare layer, an antireflection layer, etc., are usually provided on the outermost side of the laminate. The functional layer [c] may be provided with only one type or plural types.

本發明之積層體中的層構成並無特別限定。作為本發明之積層體的積層順序,若將包含樹脂組成物[a]之層標記為[a]層,包含樹脂組成物[b]之層標記為[b]層,功能性賦予層[c]標記為[c]層,則可列舉例如:[a]層/[b]層、[a]層/[b]層/[a]層、[b]層/[a]層/[b]層、[a]層/[b]層/[a]層/[b]層/[a]層、[a]層/[b]層/[c]層、[c]層/[a]層/[b]層、[c]層/[a]層/[b]層/[c]層、[c]層/[a]層/[b]層/[a]層/[c]層、[a]層/[b]層/[c]層/[b]層/[a]層等。例如:[c]層為硬塗層的情況,較佳為[c]層/[a]層/[b]層、[c]層/[a]層/[b]層/[c]層、[c]層/[a]層/[b]層/[a]層/[c]層。 The layer structure in the laminated body of this invention is not specifically limited. As the layering sequence of the multilayer body of the present invention, if the layer containing the resin composition [a] is marked as [a] layer, the layer containing the resin composition [b] is marked as [b] layer, and the functional imparting layer [c ] Is marked as [c] layer, for example: [a] layer / [b] layer, [a] layer / [b] layer / [a] layer, [b] layer / [a] layer / [b ] Layer, [a] layer / [b] layer / [a] layer / [b] layer / [a] layer / [a] layer / [a] layer / [b] layer / [c] layer / [c] layer / [a ] Layer / [b] layer, [c] layer / [a] layer / [b] layer / [c] layer, [c] layer / [a] layer / [b] layer / [b] layer / [a] layer / [c ] Layer, [a] layer / [b] layer / [c] layer / [b] layer / [a] layer, etc. For example, when the [c] layer is a hard coating layer, it is preferably [c] layer / [a] layer / [b] layer, [c] layer / [a] layer / [b] layer / [c] layer , [C] layer / [a] layer / [b] layer / [a] layer / [c] layer.

本發明在如片、薄板、薄膜等形狀的積層片中係為有用。將有關本發明之積層片用於保護外殼的情況,較佳配置為從被保護面來看,樹脂組成物[a]層係位於最外側。例如:較佳為將包含[a]層/[b]層之層構成的積層片,以[a]層/[b]層/被保護面的順序來配置,或將包含[a]層/[b]層/[a]層之層構成的積層片,以[a]層/[b]層/[a]層/被保護面的順序來配置。 The present invention is useful in a laminated sheet having a shape such as a sheet, a sheet, or a film. In the case where the laminated sheet of the present invention is used to protect a casing, it is preferable that the resin composition [a] layer is located at the outermost side when viewed from the protected surface. For example, it is preferable to arrange a laminated sheet composed of layers including [a] layer / [b] layer in the order of [a] layer / [b] layer / protected surface, or to include [a] layer / The laminated sheet composed of the [b] layer / [a] layer is arranged in the order of [a] layer / [b] layer / [a] layer / protected surface.

有關本發明之積層片,總厚度係較佳為0.2~2mm,更佳為0.5~1.5mm。若太薄,則會有剛性變得不充分的傾向。若太厚,則會有成為液晶顯示裝置等之輕 量化之阻礙的傾向。 In the laminated sheet of the present invention, the total thickness is preferably 0.2 to 2 mm, and more preferably 0.5 to 1.5 mm. If it is too thin, the rigidity tends to become insufficient. If it is too thick, it may become lighter than a liquid crystal display device. Quantitative obstacles.

有關本發明的積層片中之包含樹脂組成物[a]之層的厚度,係較佳為0.02~0.5mm的範圍,更佳為0.03mm~0.3mm的範圍,再佳為0.05~0.1mm的範圍。若相關之厚度小於0.01mm,則會有耐擦傷性及耐候性不充分的情況。又,若超過0.5mm,則會有耐衝擊性不充分的情況。 The thickness of the layer containing the resin composition [a] in the laminated sheet of the present invention is preferably in the range of 0.02 to 0.5 mm, more preferably in the range of 0.03 mm to 0.3 mm, and even more preferably in the range of 0.05 to 0.1 mm. range. If the relevant thickness is less than 0.01 mm, scratch resistance and weather resistance may be insufficient. Moreover, when it exceeds 0.5 mm, impact resistance may become inadequate.

從抑制高溫高濕下的翹曲之發生的觀點來看,關於本發明之積層片,較佳係使積層順序為如在厚度方向上成為對稱,更佳為各層的厚度亦成為對稱。 From the viewpoint of suppressing the occurrence of warping under high temperature and high humidity, the laminated sheet of the present invention is preferably made such that the laminated order becomes symmetrical in the thickness direction, and more preferably, the thickness of each layer becomes symmetrical.

有關本發明之積層片,並未特別以其製造方法限定,可藉由例如多層擠製成形、多層吹氣成形、多層壓製成形、多色射出成形、嵌入射出成形等多層成形法來製造。此等多層成形法之中,從生產性的觀點來看,較佳為樹脂組成物[a]與樹脂組成物[b]的多層擠製成形。 The laminated sheet of the present invention is not particularly limited by its manufacturing method, and can be produced by a multilayer molding method such as multilayer extrusion molding, multilayer blow molding, multilayer press molding, multi-color injection molding, and insert injection molding. Among these multilayer molding methods, from the viewpoint of productivity, multilayer extrusion molding of the resin composition [a] and the resin composition [b] is preferred.

多層擠製成形的方法並無特別限定,可採用熱塑性樹脂的多層積層片的製造所用之周知的多層擠製成形法,例如:係藉由具備平坦的T字模與表面已被加工為鏡面的拋光輥之裝置而被成形。作為T字模的方式,可採用加熱熔融狀態的樹脂組成物[a]及樹脂組成物[b]係在流入T字模前被積層的進料套管(Feed Block)方式,或是樹脂組成物[a]及樹脂組成物[b]係在T字模內部被積層的多重分流管(Multi-manifold)方式。從提高構成積層片之各層間的界面之平滑性的觀點來看,較佳為多重分流管方式。 The method of multilayer extrusion is not particularly limited, and the well-known multilayer extrusion molding method used in the manufacture of multilayer laminated sheets of thermoplastic resin can be used, for example, by having a flat T-shaped die and polishing the surface of which has been processed into a mirror The device is formed by a roller. As the method of the T-shaped mold, the resin composition [a] and the resin composition [b] which are heated and melted can be used as a feed block method of being laminated before flowing into the T-shaped mold, or a resin composition [ a] and the resin composition [b] are a multi-manifold method in which a T-die is laminated. From the viewpoint of improving the smoothness of the interface between the layers constituting the laminated sheet, the multiple shunt tube method is preferred.

樹脂組成物[a]及樹脂組成物[b],係較佳在多層成形之前藉由濾器來熔融過濾。係藉由使用已熔融過濾之各樹脂組成物使多層成形,而可獲得來自雜質及凝膠等之缺點少的積層片。熔融過濾所使用之濾器並無特別限定。該濾器係以使用溫度、黏度、追求過濾精度等觀點,而從周知者之中適當選擇。作為濾器的具體例,可列舉包含聚丙烯、棉、聚酯、黏液嫘縈、玻璃纖維等的不織布;酚醛樹脂含浸纖維素薄膜;金屬纖維不織布燒結薄膜;金屬粉末燒結薄膜;金屬網;或是組合此等而成者。其中,從耐熱性、耐久性及耐壓力性的觀點來看,較佳為積層複數片金屬纖維不織布燒結薄膜來使用。 The resin composition [a] and the resin composition [b] are preferably melt-filtered by a filter before multilayer molding. By forming a multilayer by using each resin composition which has been melt-filtered, a laminated sheet having few defects such as impurities and gels can be obtained. The filter used for the melt filtration is not particularly limited. This filter is appropriately selected from well-known ones from the viewpoints of use temperature, viscosity, and pursuit of filtration accuracy. Specific examples of the filter include a non-woven fabric containing polypropylene, cotton, polyester, slime, glass fiber, etc .; a phenolic resin impregnated cellulose film; a metal fiber non-woven sintered film; a metal powder sintered film; a metal mesh; or The combination of these. Among these, from the viewpoints of heat resistance, durability, and pressure resistance, it is preferable to use a plurality of laminated metal fiber nonwoven sintered films.

該濾器的過濾精度並無特別限定,但較佳為30μm以下,更佳為10μm以下,再佳為5μm以下。 The filtration accuracy of this filter is not particularly limited, but it is preferably 30 μm or less, more preferably 10 μm or less, and even more preferably 5 μm or less.

關於本發明之成形品,作為積層體或積層片之用途,可列舉例如:廣告塔、立地招牌、戶外招牌(side signboard)、門頭招牌、屋頂招牌等招牌零件;展示櫃、分隔板、店舖展示等展示零件;日光燈燈罩、氣氛照明燈罩、燈罩、發光天花板、光牆、吊燈等照明零件;垂飾、鏡子等室內裝飾零件;門、拱頂、安全玻璃窗、分隔壁、樓梯護壁、陽台護壁、休閒用建築的屋頂等建築用零件;飛機擋風板、飛行員用遮陽板、摩托車、汽艇擋風板、公車用遮光板、汽車遮陽板、後遮陽板、車頭翼、車前燈燈罩等運輸工具相關零件;聲音影像用標牌、立體音響外殼、電視保護遮罩、自動販賣機顯示器外 蓋等電子機器零件;保溫箱、X射線零件等醫療器材零件;機械外殼、儀表蓋、實驗裝置、標尺、刻度盤、觀察窗等機器相關零件;液晶保護板、導光板、導光膜、菲涅耳透鏡、雙凸透鏡、各種顯示器的面板、擴散板等光學相關零件;路標、引導板、曲面鏡、防音壁等交通相關零件;汽車內裝用表面材料、行動電話表面材料、標記膜等薄膜構件;洗衣機的上蓋板材料及控制面板、電飯鍋的頂部面板等家電製品用構件;其他、溫室、大型水槽、箱形水槽、時鐘面板、浴缸、衛生設備、桌墊、遊戲零件、玩具、焊接時的面部保護用遮罩等。 Regarding the use of the formed article of the present invention as a laminated body or laminated sheet, for example, advertising towers, standing signs, side signboards, door signs, roof signs, and other sign parts; display cases, partition boards, Store display and other display parts; fluorescent lamp cover, atmosphere lighting cover, lamp cover, illuminated ceiling, light wall, chandeliers and other lighting parts; pendants, mirrors and other interior decoration parts; doors, vaults, safety glass windows, partition walls, stair walls, Balcony guards, roofs of leisure buildings, and other construction parts; aircraft windshields, pilot sunshades, motorcycles, motorboat windshields, bus sunshades, car sunshades, rear sunshades, front wings, headlights Lamps and other transport-related parts; signs for audio and video, stereo enclosures, TV protection masks, outside of vending machine displays Covers and other electronic machine parts; thermal insulation boxes, X-ray parts and other medical equipment parts; mechanical housings, instrument covers, experimental devices, scales, dials, observation windows and other machine-related parts; LCD protection plates, light guide plates, light guide films, Philippines Optical related parts such as nellens lens, lenticular lens, various display panels, diffuser plates; traffic related parts such as road signs, guide plates, curved mirrors, soundproof walls; surface materials for automotive interiors, surface materials for mobile phones, marking films, etc. Components; components of the upper cover of washing machines and control panels, top panels of rice cookers, and other household appliances; other, greenhouses, large sinks, box sinks, clock panels, bathtubs, sanitary equipment, table mats, game parts, toys Masks for face protection during welding.

可使用本發明之成形品作為各種顯示器之面板。相關的面板係可使樹脂組成物加熱熔融並藉由擠製成形、射出成形等一般的成形方法而獲得。 The molded article of the present invention can be used as a panel for various displays. The related panel can be obtained by heating and melting the resin composition by general molding methods such as extrusion molding and injection molding.

使用前述面板之顯示器裝置並無特別限定,可列舉例如:大屏幕電視或廣告用顯示器等大型顯示器裝置;如行動電話或智慧型電話等的中小型顯示器裝置等。 The display device using the aforementioned panel is not particularly limited, and examples thereof include large display devices such as large-screen televisions and advertising displays; small and medium display devices such as mobile phones and smart phones.

前述面板不限於平面狀,亦可具有曲面形狀。前述曲面形狀可為朝向一個方向彎曲的形狀,亦可為朝向複數之方向彎曲的形狀。為了使前述面板成為曲面形狀,前述板狀成形體可具有可撓特性,亦可預先被成形為期望之曲面形狀。 The panel is not limited to a flat shape, and may have a curved shape. The curved surface shape may be a shape curved in one direction, or may be a shape curved in a plurality of directions. In order to make the panel into a curved shape, the plate-shaped formed body may have flexible characteristics, or may be formed in advance into a desired curved shape.

又,本發明之成形品,亦能在表面利用噴塗及浸塗等方法以硬塗的狀態而用於上述各種用途。藉由硬塗使表面的鉛筆硬度變高而變得不易損傷。又,除了硬塗以外,亦可設置防眩光層或抗反射層、阻隔電磁波 、紫外線及近紅外線等層等之功能層。 In addition, the molded article of the present invention can be used in the above-mentioned various applications in a hard-coated state by a method such as spray coating or dip coating on the surface. By hard coating, the hardness of the pencil on the surface becomes high and it becomes difficult to damage. In addition to hard coating, an anti-glare layer or an anti-reflection layer may be provided to block electromagnetic waves. , UV, and near-infrared layers.

本發明之成形品,亦可與其他功能薄膜及功能片隔著接著層及黏著層積層,亦可藉由薄膜嵌入成形而積層。作為前述功能薄膜或功能片,可列舉導光板或擴散板、防碎薄膜、透明導電薄膜等。 The formed article of the present invention may be laminated with other functional films and functional sheets via an adhesive layer and an adhesive layer, or may be laminated by film insert molding. Examples of the functional film or functional sheet include a light guide plate or a diffusion plate, a shatter-resistant film, and a transparent conductive film.

[實施例] [Example]

以下顯示實施例及比較例更具體地說明本發明。然而,本發明並不限於此等實施例。 The following examples and comparative examples illustrate the present invention more specifically. However, the present invention is not limited to these embodiments.

以下述方法,測定製造例、實施例1a~4a及比較例1a~3a所得之甲基丙烯酸樹脂及甲基丙烯酸樹脂組成物的物性。 The physical properties of the methacrylic resin and the methacrylic resin composition obtained in Production Examples, Examples 1a to 4a, and Comparative Examples 1a to 3a were measured by the following methods.

<玻璃轉移溫度(Tg)> <Glass transition temperature (Tg)>

根據JIS K7121,在將甲基丙烯酸樹脂或甲基丙烯酸樹脂組成物以20℃/分鐘從室溫升溫至200℃,保持10分鐘,再冷卻至室溫,接著以10℃/分鐘從室溫升溫至200℃之溫度條件下,進行示差掃描熱析法(DSC;differential scanning calorimetry)。採用從第二次升溫時所測定之DSC曲線所求出的中間點玻璃轉移溫度,作為本發明中的玻璃轉移溫度。使用島津製作所製DSC-50作為測定裝置。 According to JIS K7121, a methacrylic resin or a methacrylic resin composition is heated from room temperature to 200 ° C at 20 ° C / minute, held for 10 minutes, cooled to room temperature, and then heated from room temperature at 10 ° C / minute. Differential scanning calorimetry (DSC) was performed at a temperature of 200 ° C. The intermediate-point glass transition temperature determined from the DSC curve measured at the second temperature increase was used as the glass transition temperature in the present invention. As a measuring device, DSC-50 manufactured by Shimadzu Corporation was used.

<飽和吸水率> <Saturated water absorption>

使用射出成形機(住友重機械工業股份有限公司製、SE-180DU-HP),以汽缸溫度280℃、模具溫度75℃及成形週期1分鐘的條件,將甲基丙烯酸樹脂組成物射出成形,而得到厚度2mm、邊長50mm的正方形試片。在溫度 80℃、5mmHg的條件下,使試片真空乾燥24小時。接著,將試片在乾燥器中放冷。從乾燥器取出試片並立即測定質量(初期質量)。 Using an injection molding machine (SE-180DU-HP, manufactured by Sumitomo Heavy Industries, Ltd.), the methacrylic resin composition was injection molded under the conditions of a cylinder temperature of 280 ° C, a mold temperature of 75 ° C, and a molding cycle of 1 minute, and A square test piece having a thickness of 2 mm and a side length of 50 mm was obtained. At temperature The test piece was vacuum-dried for 24 hours at 80 ° C and 5 mmHg. Next, the test piece was allowed to cool in a desiccator. The test piece was taken out of the desiccator and the mass (initial mass) was measured immediately.

接著將該試片浸漬於23℃的蒸餾水。將試片從水中取出,拭去附著於表面的水並測定質量。將該試片浸漬於蒸餾水,與上述相同地,測定質量。重複浸漬於蒸餾水、質量測定,直到無質量變化為止。藉由下式,從無質量變化時的質量(吸水質量)與初期質量,算出飽和吸水率。 Next, this test piece was immersed in distilled water at 23 ° C. The test piece was taken out of the water, the water adhering to the surface was wiped off, and the mass was measured. This test piece was immersed in distilled water, and the mass was measured in the same manner as described above. Repeated immersion in distilled water and mass measurement until no change in mass. The saturated water absorption was calculated from the mass (water absorption mass) and the initial mass without mass change by the following formula.

飽和吸水率(%)=[(吸水質量-初期質量)/初期質量]×100 Saturated water absorption (%) = [(water absorption mass-initial mass) / initial mass] × 100

<製造例1> <Manufacturing Example 1>

在高壓反應器加入63質量份的甲基丙烯酸甲酯、35質量份的甲基丙烯酸參環[5.2.1.02,6]癸-8-基、2質量份的丙烯酸甲酯、0.06質量份的偶氮二異丁腈、0.01質量份的1,1-雙(過氧化第三丁基)環己烷、0.47質量份的季戊四醇肆-3-巰基丙酸酯、250質量份的水、0.09質量份的分散劑及1.07質量份的pH調節劑。 In a high-pressure reactor, 63 parts by mass of methyl methacrylate, 35 parts by mass of methacrylic acid [5.2.1.0 2,6 ] dec-8-yl, 2 parts by mass of methyl acrylate, and 0.06 parts by mass of Azobisisobutyronitrile, 0.01 parts by mass of 1,1-bis (third butyl peroxide) cyclohexane, 0.47 parts by mass of pentaerythritol-3-mercaptopropionate, 250 parts by mass of water, 0.09 parts by mass Parts of a dispersant and 1.07 parts by mass of a pH adjuster.

一邊攪拌高壓反應器內,一邊將液體溫度從室溫上升為70℃,並於70℃保持120分鐘,之後於120℃保持60分鐘,使聚合反應進行。將液體溫度降至室溫,並將聚合反應液從高壓反應器抽出。藉由過濾從聚合反應液取出固體成分,以水洗淨,以80℃熱風乾燥24小時。將所得之固體成分供給至雙軸擠製機的進料斗,以汽缸溫度230℃熔融揉合。之後,擠製熔融樹脂,得到玻璃 轉移溫度123℃的粒狀甲基丙烯酸樹脂[A]。 While stirring the inside of the high-pressure reactor, the temperature of the liquid was raised from room temperature to 70 ° C., and the temperature was maintained at 70 ° C. for 120 minutes, and then maintained at 120 ° C. for 60 minutes to allow the polymerization reaction to proceed. The temperature of the liquid was lowered to room temperature, and the polymerization reaction liquid was withdrawn from the high-pressure reactor. The solid content was taken out from the polymerization reaction solution by filtration, washed with water, and dried with hot air at 80 ° C for 24 hours. The obtained solid content was supplied to a hopper of a biaxial extruder, and melt-kneaded at a cylinder temperature of 230 ° C. Then, the molten resin was extruded to obtain glass. Granular methacrylic resin [A] with a transfer temperature of 123 ° C.

<製造例2> <Manufacturing Example 2>

在高壓反應器加入96.5質量份的甲基丙烯酸甲酯、2.5質量份的丙烯酸甲酯、0.06質量份的偶氮二異丁腈、0.25質量份的正辛硫醇、250質量份的水、0.09質量份的分散劑及1.07質量份的pH調節劑。 In a high-pressure reactor, 96.5 parts by mass of methyl methacrylate, 2.5 parts by mass of methyl acrylate, 0.06 parts by mass of azobisisobutyronitrile, 0.25 parts by mass of n-octyl mercaptan, 250 parts by mass of water, 0.09 Part by mass of dispersant and 1.07 part by mass of pH adjuster.

一邊攪拌高壓反應器內,一邊將液體溫度從室溫上升為70℃,並於70℃保持120分鐘,以進行聚合反應。使液體溫度降至室溫,將聚合反應液從高壓反應器抽出。藉由過濾從聚合反應液取出固體成分,並以水洗淨,以80℃熱風乾燥24小時。將所得之固體成分供給至雙軸擠製機的進料斗,並以汽缸溫度230℃進行熔融揉合。之後,擠製熔融樹脂,而得到玻璃轉移溫度110℃的粒狀甲基丙烯酸樹脂[B]。 While stirring the inside of the high-pressure reactor, the temperature of the liquid was raised from room temperature to 70 ° C, and maintained at 70 ° C for 120 minutes to perform a polymerization reaction. The temperature of the liquid was lowered to room temperature, and the polymerization reaction liquid was drawn out from the high-pressure reactor. The solid content was taken out from the polymerization reaction solution by filtration, washed with water, and dried with hot air at 80 ° C for 24 hours. The obtained solid content was supplied to a hopper of a biaxial extruder, and melt-kneaded at a cylinder temperature of 230 ° C. Thereafter, a molten resin was extruded to obtain a granular methacrylic resin [B] having a glass transition temperature of 110 ° C.

<實施例1a> <Example 1a>

將100質量份的甲基丙烯酸樹脂[A],及0.15質量份的鯨蠟醇作為潤滑劑,以雙軸揉合機,於汽缸溫度230℃熔融揉合。之後,擠製熔融樹脂,而得到粒狀的甲基丙烯酸樹脂組成物[x1]。將甲基丙烯酸樹脂組成物[x1]的組成及物性顯示於表1。 100 parts by mass of a methacrylic resin [A] and 0.15 parts by mass of cetyl alcohol were used as a lubricant, and the biaxial kneader was used for melting and kneading at a cylinder temperature of 230 ° C. Thereafter, the molten resin was extruded to obtain a granular methacrylic resin composition [x1]. The composition and physical properties of the methacrylic resin composition [x1] are shown in Table 1.

<實施例2a> <Example 2a>

除了進一步加入0.04質量份的硬脂酸單甘油酯作為潤滑劑以外,係以與實施例1a相同的手法得到甲基丙烯酸樹脂組成物[x2]。將甲基丙烯酸樹脂組成物[x2]的組成及物性顯示於表1。 A methacrylic resin composition [x2] was obtained in the same manner as in Example 1a, except that 0.04 parts by mass of stearic acid monoglyceride was further added as a lubricant. The composition and physical properties of the methacrylic resin composition [x2] are shown in Table 1.

<實施例3a> <Example 3a>

除了進一步加入0.1質量份的硬脂酸單甘油酯作為潤滑劑以外,係以與實施例1a相同的手法得到甲基丙烯酸樹脂組成物[x3]。將甲基丙烯酸樹脂組成物[x3]的組成及物性顯示於表1。 A methacrylic resin composition [x3] was obtained in the same manner as in Example 1a, except that 0.1 parts by mass of monoglyceryl stearate was added as a lubricant. The composition and physical properties of the methacrylic resin composition [x3] are shown in Table 1.

<實施例4a> <Example 4a>

除了將鯨蠟醇的量變更為0.3質量份以外,係以與實施例1a相同的方法得到甲基丙烯酸樹脂組成物[x4]。將甲基丙烯酸樹脂組成物[x4]的組成及物性顯示於表1。 A methacrylic resin composition [x4] was obtained in the same manner as in Example 1a, except that the amount of cetyl alcohol was changed to 0.3 parts by mass. The composition and physical properties of the methacrylic resin composition [x4] are shown in Table 1.

<比較例1a> <Comparative example 1a>

除了將0.15質量份的鯨蠟醇變更為0.15質量份的硬脂酸單甘油酯以外,係以與實施例1a相同的方法得到甲基丙烯酸樹脂組成物[x5]。將甲基丙烯酸樹脂組成物[x5]的組成及物性顯示於表1。 A methacrylic resin composition [x5] was obtained in the same manner as in Example 1a, except that 0.15 parts by mass of cetyl alcohol was changed to 0.15 parts by mass of monoglyceryl stearate. The composition and physical properties of the methacrylic resin composition [x5] are shown in Table 1.

<比較例2a> <Comparative example 2a>

除了進一步加入0.15質量份的鯨蠟醇作為潤滑劑以外,係以與比較例1a相同的手法得到甲基丙烯酸樹脂組成物[x6]。將甲基丙烯酸樹脂組成物[x6]的組成及物性顯示於表1。 A methacrylic resin composition [x6] was obtained in the same manner as in Comparative Example 1a, except that 0.15 part by mass of cetyl alcohol was further added as a lubricant. The composition and physical properties of the methacrylic resin composition [x6] are shown in Table 1.

<比較例3a> <Comparative Example 3a>

除了將甲基丙烯酸樹脂[A]變更為甲基丙烯酸樹脂[B]以外,係以與比較例1a相同的方法得到粒狀甲基丙烯酸樹脂組成物[x7]。將甲基丙烯酸樹脂組成物[x7]的組成及物性顯示於表1。 A granular methacrylic resin composition [x7] was obtained in the same manner as in Comparative Example 1a, except that the methacrylic resin [A] was changed to the methacrylic resin [B]. The composition and physical properties of the methacrylic resin composition [x7] are shown in Table 1.

如上述結果所示,本發明之樹脂組成物(實施例1a~4a),具有高玻璃轉移溫度與低吸水性。 As shown in the above results, the resin composition (Examples 1a to 4a) of the present invention has a high glass transition temperature and low water absorption.

以下述方法評價了實施例1b~4b及比較例1b~4b所得之積層片。 The laminated sheets obtained in Examples 1b to 4b and Comparative Examples 1b to 4b were evaluated by the following methods.

<外觀> <Appearance>

目視觀察積層片的甲基丙烯酸樹脂側表面,並計算雜質缺陷數。 The methacrylic resin side surface of the laminated sheet was visually observed, and the number of impurity defects was calculated.

將1m2面積內,缺點數為1個以下者記為◎;2個者記為○;3個者記為△;4個以上者記為×。 In the area of 1 m 2 , if the number of defects is 1 or less, it is recorded as ◎; 2 as the circle;

<成形性> <Formability>

目視觀察積層片的甲基丙烯酸樹脂側表面,並檢查有無與擠製流動方向垂直的高低差狀缺陷(脫模痕)。 The methacrylic resin side surface of the laminated sheet was visually observed, and the presence or absence of step-like defects (release marks) perpendicular to the extrusion flow direction was examined.

在擠製流動方向30cm的範圍中,將完全無法目視確認到高低差狀缺陷者記為◎;幾乎無法目視確認到者記為○;稍微可以目視確認到者記為△;可明確以目視確認到者記為×。 In the range of 30 cm in the extrusion flow direction, those who can not be visually recognized as level difference defects are marked as ◎; those who can hardly be visually recognized as ○; those who can be visually recognized as slightly △; can be clearly confirmed visually The arrival is recorded as ×.

<翹曲變化量> <Warpage change amount>

以使相對於擠製流動方向為垂直的方向成為短邊, 相對於擠製流動方向為平行的方向成為長邊的方式,從積層片切出短邊30mm、長邊150mm的長方形試片。懸吊試片的短邊,在設定為溫度23℃、相對濕度50%的環境試驗機中,放置72小時。將試片放冷至23℃。試片彎曲成弓狀。將彎曲成弓狀之試片,以使該試片的端部接觸平台的方式(亦即,以使試片為山形的方式)放置於平台上,使用測隙規,測定平台與試片之間空隙的最大距離(通常試片的長邊中央部附近係成為最大值)。將此值作為初期翹曲量。 Let the short side be the direction perpendicular to the extrusion flow direction, A rectangular test piece having a short side of 30 mm and a long side of 150 mm was cut out from the laminated sheet so that the direction parallel to the extrusion flow direction became the long side. The short side of the suspended test piece was left in an environmental testing machine set at a temperature of 23 ° C. and a relative humidity of 50% for 72 hours. The test piece was allowed to cool to 23 ° C. The test piece was bent into a bow shape. The bow-shaped test piece is placed on the platform in such a way that the end of the test piece contacts the platform (that is, the test piece is mountain-shaped), and the gap between the platform and the test piece is measured using a feeler gauge. Maximum distance between gaps (normally, the vicinity of the center of the long side of the test piece is the maximum). This value was used as the initial warpage amount.

接著,懸吊彎曲成弓狀之試片的短邊,在設定為溫度85℃、相對濕度85%的環境試驗機中,放置24小時。將試片放冷至23℃。以與上述相同的方法,測定平台與試片之間空隙的最大距離。將此測定值與初期翹曲量之差值,定義為「翹曲變化量」。將翹曲變化量為1mm以下者記為◎、翹曲變化量超過1mm者記為×。 Next, the short side of the test piece bent in a bow shape was suspended and left in an environmental testing machine set at a temperature of 85 ° C. and a relative humidity of 85% for 24 hours. The test piece was allowed to cool to 23 ° C. In the same way as above, the maximum distance between the platform and the test piece was measured. The difference between this measured value and the initial warpage amount is defined as the "warpage change amount". A case where the amount of change in warpage is 1 mm or less is marked as ◎, and a case where the amount of change in warpage is more than 1 mm is marked as x.

<實施例1b> <Example 1b>

在設定為汽缸溫度280℃、吐出量30kg/小時的軸徑50mm的單軸擠製機[I]中,連續投入聚碳酸酯(住化Styron Polycarbonate股份有限公司製「SD POLYCA(註冊商標)PCX」,下同)的丸粒。 Polycarbonate ("SD POLYCA (registered trademark) PCX" manufactured by Sumika Styron Polycarbonate Co., Ltd.) was continuously fed into a uniaxial extruder [I] with a cylinder diameter of 50 mm and a cylinder temperature of 280 ° C and a discharge volume of 30 kg / hour. ", The same below) pills.

在設定為汽缸溫度220℃、吐出量2kg/小時的軸徑30mm的單軸擠製機[II]中,連續投入甲基丙烯酸樹脂組成物[x1]的丸粒。 The pellets of the methacrylic resin composition [x1] were continuously fed into a uniaxial extruder [II] having a cylinder diameter of 30 mm and a cylinder temperature of 220 ° C and a discharge volume of 2 kg / hour.

同時從擠製機[I]及擠製機[II]擠製聚碳酸酯與甲基丙烯酸樹脂組成物[x1],並導入至接合段(Junction block) ,接著以溫度250℃的多重歧管模具,將聚碳酸酯與甲基丙烯酸樹脂組成物[x1]共擠製成形為片狀。使此片在橫向的4根滾筒之第1、2根滾筒之間,進行積料成形(Bank forming),並一邊以4根滾筒轉印鏡面一邊冷卻,以得到由厚度60μm的包含甲基丙烯酸樹脂組成物[x1]之層、與厚度940μm的包含聚碳酸酯之層所構成的總厚度1000μm之積層片。將積層片的評價結果顯示於表2。 Simultaneously extrude the polycarbonate and methacrylic resin composition [x1] from the extruder [I] and the extruder [II] and introduce them into the junction block Then, the polycarbonate and the methacrylic resin composition [x1] were co-extruded into a sheet shape using a multi-manifold mold with a temperature of 250 ° C. This sheet was bank-formed between the first and second rollers of the four rollers in the horizontal direction, and cooled while transferring the mirror surface with the four rollers to obtain a methacrylic acid containing 60 μm thickness. A laminated sheet having a total thickness of 1,000 μm composed of a layer of the resin composition [x1] and a layer including a polycarbonate having a thickness of 940 μm. The evaluation results of the laminated sheet are shown in Table 2.

<實施例2b> <Example 2b>

除了將甲基丙烯酸樹脂組成物[x1]變更為甲基丙烯酸樹脂組成物[x2]以外,係以與實施例1b相同的方法得到由厚度60μm的包含甲基丙烯酸樹脂組成物[x2]之層、與厚度940μm的包含聚碳酸酯之層所構成的總厚度1000μm之積層片。將積層片的評價結果顯示於表2。 A layer containing a methacrylic resin composition [x2] having a thickness of 60 μm was obtained in the same manner as in Example 1b, except that the methacrylic resin composition [x1] was changed to a methacrylic resin composition [x2]. A laminated sheet having a total thickness of 1,000 μm and a layer containing polycarbonate having a thickness of 940 μm. The evaluation results of the laminated sheet are shown in Table 2.

<實施例3b> <Example 3b>

除了將甲基丙烯酸樹脂組成物[x1]變更為甲基丙烯酸樹脂組成物[x3]以外,係以與實施例1b相同的方法得到由厚度60μm的包含甲基丙烯酸樹脂組成物[x3]之層、與包含厚度940μm的聚碳酸酯之層所構成的總厚度1000μm之積層片。將積層片的評價結果顯示於表2。 A layer containing a methacrylic resin composition [x3] having a thickness of 60 μm was obtained in the same manner as in Example 1b, except that the methacrylic resin composition [x1] was changed to a methacrylic resin composition [x3]. A laminated sheet having a total thickness of 1,000 μm and a layer including a polycarbonate layer having a thickness of 940 μm. The evaluation results of the laminated sheet are shown in Table 2.

<實施例4b> <Example 4b>

除了將甲基丙烯酸樹脂組成物[x1]變更為甲基丙烯酸樹脂組成物[x4]以外,係以與實施例1b相同的方法得到由厚度60μm的包含甲基丙烯酸樹脂組成物[x4]之層、與厚度940μm的包含聚碳酸酯之層所構成的總厚度1000μm之積層片。將積層片的評價結果顯示於表2。 A layer containing a methacrylic resin composition [x4] having a thickness of 60 μm was obtained in the same manner as in Example 1b, except that the methacrylic resin composition [x1] was changed to a methacrylic resin composition [x4]. A laminated sheet having a total thickness of 1,000 μm and a layer containing polycarbonate having a thickness of 940 μm. The evaluation results of the laminated sheet are shown in Table 2.

<比較例1b> <Comparative Example 1b>

除了將甲基丙烯酸樹脂組成物[x1]變更為甲基丙烯酸樹脂組成物[x5]以外,係以與實施例1b相同的方法得到由厚度60μm的包含甲基丙烯酸樹脂組成物[x5]之層、與厚度940μm的包含聚碳酸酯之層所構成的總厚度1000μm之積層片。將積層片的評價結果顯示於表2。 A layer containing a methacrylic resin composition [x5] having a thickness of 60 μm was obtained in the same manner as in Example 1b, except that the methacrylic resin composition [x1] was changed to a methacrylic resin composition [x5]. A laminated sheet having a total thickness of 1,000 μm and a layer containing polycarbonate having a thickness of 940 μm. The evaluation results of the laminated sheet are shown in Table 2.

<比較例2b> <Comparative Example 2b>

除了將甲基丙烯酸樹脂組成物[x1]變更為甲基丙烯酸樹脂組成物[x6]以外,係以與實施例1b相同的方法得到由厚度60μm的包含甲基丙烯酸樹脂組成物[x6]之層、與厚度940μm的包含聚碳酸酯之層所構成的總厚度1000μm之積層片。將積層片的評價結果顯示於表2。 A layer containing a methacrylic resin composition [x6] having a thickness of 60 μm was obtained in the same manner as in Example 1b, except that the methacrylic resin composition [x1] was changed to a methacrylic resin composition [x6]. A laminated sheet having a total thickness of 1,000 μm and a layer containing polycarbonate having a thickness of 940 μm. The evaluation results of the laminated sheet are shown in Table 2.

<比較例3b> <Comparative Example 3b>

除了將甲基丙烯酸樹脂組成物[x1]變更為甲基丙烯酸樹脂組成物[x7]以外,係以與實施例1b相同的方法得到由厚度60μm的包含甲基丙烯酸樹脂組成物[x7]之層、與厚度940μm的包含聚碳酸酯之層所構成的總厚度1000μm之積層片。將積層片的評價結果顯示於表2。 A layer containing a methacrylic resin composition [x7] having a thickness of 60 μm was obtained in the same manner as in Example 1b, except that the methacrylic resin composition [x1] was changed to a methacrylic resin composition [x7]. A laminated sheet having a total thickness of 1,000 μm and a layer containing polycarbonate having a thickness of 940 μm. The evaluation results of the laminated sheet are shown in Table 2.

<比較例4b> <Comparative Example 4b>

除了將甲基丙烯酸樹脂組成物[x1]變更為甲基丙烯酸樹脂[A]以外,係以與實施例1b相同的方法得到由厚度60μm的包含甲基丙烯酸樹脂[A]之層、與厚度940μm的包含聚碳酸酯之層所構成的總厚度1000μm之積層片。將積層片的評價結果顯示於表2。 Except that the methacrylic resin composition [x1] was changed to the methacrylic resin [A], a layer containing a methacrylic resin [A] having a thickness of 60 μm and a thickness of 940 μm were obtained in the same manner as in Example 1b. A laminated sheet with a total thickness of 1000 μm made of a layer containing polycarbonate. The evaluation results of the laminated sheet are shown in Table 2.

如上述結果所示,有關本發明之積層體(實施例1b~4b),係起因於熔融成形時會產生之凝膠等的雜質缺陷少,且脫模痕少。再者,有關本發明之積層體,係即使放置在高溫高濕下,翹曲亦少。 As shown in the above results, the multilayered body (Examples 1b to 4b) of the present invention has few defects such as gels and the like caused by melt-forming, and has few mold release marks. Furthermore, the laminated body of the present invention has less warpage even when it is placed under high temperature and high humidity.

Claims (7)

一種樹脂組成物,其含有:共聚物(a)100質量份,該共聚物(a)係僅包含10~60質量%的來自甲基丙烯酸脂環式烴酯之結構單元、40~90質量%的來自甲基丙烯酸甲酯之結構單元、及來自丙烯酸酯之結構單元;及潤滑劑(x)0.001質量份以上2質量份以下,該潤滑劑(x)係包含由碳原子數12~18的脂肪族1元醇、烴、脂肪酸、脂肪酸金屬鹽、脂肪族醯胺、及1分子中不包含2個以上之氫氧基的脂肪酸酯所構成之群組中選出的至少一種;且該樹脂組成物不含有包含碳原子數10~24的飽和脂肪酸之單甘油酯的潤滑劑(y1)與包含1分子中含有2個以上之氫氧基的脂肪酸酯的潤滑劑(y2)。A resin composition comprising: 100 parts by mass of a copolymer (a), the copolymer (a) containing only 10 to 60% by mass of a structural unit derived from an alicyclic methacrylate, 40 to 90% by mass Structural unit derived from methyl methacrylate and structural unit derived from acrylate; and lubricant (x) 0.001 parts by mass or more and 2 parts by mass or less, the lubricant (x) contains 12 to 18 carbon atoms At least one selected from the group consisting of an aliphatic monohydric alcohol, a hydrocarbon, a fatty acid, a fatty acid metal salt, an aliphatic ammonium amine, and a fatty acid ester that does not include two or more hydroxyl groups in one molecule; and the resin The composition does not contain a lubricant (y1) containing a monoglyceride of a saturated fatty acid having 10 to 24 carbon atoms, and a lubricant (y2) containing a fatty acid ester containing two or more hydroxyl groups in one molecule. 如請求項1之樹脂組成物,其中,潤滑劑(x)係包含由碳原子數12~18的脂肪族1元醇及碳原子數16~24的飽和脂肪酸所構成之群組中選出的至少一種。The resin composition according to claim 1, wherein the lubricant (x) contains at least one selected from the group consisting of an aliphatic monohydric alcohol having 12 to 18 carbon atoms and a saturated fatty acid having 16 to 24 carbon atoms. One. 如請求項1之樹脂組成物,其玻璃轉移溫度為115℃以上150℃以下。For example, the resin composition of claim 1 has a glass transition temperature of 115 ° C to 150 ° C. 如請求項1之樹脂組成物,其在23℃的水中的飽和吸水率為0.3~1.8質量%。For example, the resin composition of claim 1 has a saturated water absorption of 0.3 to 1.8% by mass in water at 23 ° C. 一種成形品,其包含如請求項1至4中任一項之樹脂組成物。A molded article comprising the resin composition according to any one of claims 1 to 4. 一種積層體,其具有:包含如請求項1至4中任一項之樹脂組成物的層;及包含玻璃轉移溫度為130℃以上160℃以下之熱塑性樹脂組成物的層。A laminated body comprising: a layer comprising the resin composition according to any one of claims 1 to 4; and a layer comprising a thermoplastic resin composition having a glass transition temperature of 130 ° C or higher and 160 ° C or lower. 如請求項6之積層體,其中,玻璃轉移溫度為130℃以上160℃以下之熱塑性樹脂組成物係含有聚碳酸酯的樹脂組成物。The laminated body according to claim 6, wherein the thermoplastic resin composition having a glass transition temperature of 130 ° C or higher and 160 ° C or lower is a polycarbonate-containing resin composition.
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