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TWI513019B - Solar cell and solar cell module - Google Patents

Solar cell and solar cell module Download PDF

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Publication number
TWI513019B
TWI513019B TW102127639A TW102127639A TWI513019B TW I513019 B TWI513019 B TW I513019B TW 102127639 A TW102127639 A TW 102127639A TW 102127639 A TW102127639 A TW 102127639A TW I513019 B TWI513019 B TW I513019B
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solar cell
electrode
substrate
doped region
layer
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TW102127639A
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TW201507178A (en
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Liangpin Chen
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Motech Ind Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells

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Description

太陽能電池與太陽能電池模組Solar cell and solar cell module

本發明是有關於一種光電轉換裝置,且特別是有關於一種太陽能電池。The present invention relates to a photoelectric conversion device, and more particularly to a solar cell.

目前,由於指叉狀背接觸之太陽能電池(Interdigitated Back Contact Solar Cell;IBC Solar Cell)具有較高之電池效率,因此已成為太陽能電池發展的一個趨勢。請參照第1圖與第2圖,其係分別繪示一種傳統指叉狀背接觸之太陽能電池的局部背面圖與局部剖面圖。指叉狀背接觸之太陽能電池100主要包含N型基板102、N+ 型導電層108、抗反射層110、N++ 型摻雜區114、P+ 型摻雜區116、鈍化層118、N型電極120、P型電極122、N型匯流電極126與P型匯流電極132。At present, since the interdigitated back contact solar cell (IBC Solar Cell) has high battery efficiency, it has become a trend in the development of solar cells. Please refer to FIG. 1 and FIG. 2 , which are respectively a partial rear view and a partial cross-sectional view of a solar cell with a conventional interdigitated back contact. The solar cell 100 with the interdigitated back contact mainly comprises an N-type substrate 102, an N + -type conductive layer 108, an anti-reflection layer 110, an N ++ -type doping region 114 , a P + -type doping region 116 , a passivation layer 118 , N The electrode 120, the P-type electrode 122, the N-type bus electrode 126, and the P-type bus electrode 132.

在太陽能電池100中,N型基板102具有正面104與背面106,其中正面104與背面106分別位於N型基板102之相對二側。正面104一般為太陽能電池100之受光面,且其上設有粗糙結構112,以增加入光量。N+ 型導電層108全面性地設於正面104上,以作為太陽能電池100之正面表面電場(FSF)層。抗反射層110覆蓋在N+ 型導電層108上,以避免入射光反射。In the solar cell 100, the N-type substrate 102 has a front side 104 and a back side 106, wherein the front side 104 and the back side 106 are respectively located on opposite sides of the N-type substrate 102. The front surface 104 is generally a light receiving surface of the solar cell 100, and is provided with a roughness 112 thereon to increase the amount of light incident. The N + -type conductive layer 108 is entirely provided on the front surface 104 as a front surface electric field (FSF) layer of the solar cell 100. The anti-reflective layer 110 is overlaid on the N + -type conductive layer 108 to avoid reflection of incident light.

N++ 型摻雜區114與P+ 型摻雜區116分別設置於N 型基板102內之局部區域並鄰近背面106。鈍化層118則覆蓋在背面106上。鈍化層118具有複數個開孔128與130,這些開孔128與130分別露出部分之N++ 型摻雜區114與部分之P+ 型摻雜區116。N型電極120與N型匯流電極126、以及P型電極122與P型匯流電極132設於鈍化層118上,且分別經由鈍化層118之開孔128及130而分別與N++ 型摻雜區114及P+ 型摻雜區116接觸。其中,每一N型電極120之一端與N型匯流電極126連接,而每一P型電極122之一端與P型匯流電極132連接。The N ++ type doped region 114 and the P + -type doped region 116 are respectively disposed in a partial region within the N-type substrate 102 and adjacent to the back surface 106. A passivation layer 118 overlies the back side 106. The passivation layer 118 has a plurality of openings 128 and 130 that expose a portion of the N ++ -type doped region 114 and a portion of the P + -type doped region 116, respectively. The N-type electrode 120 and the N-type bus electrode 126, and the P-type electrode 122 and the P-type bus electrode 132 are disposed on the passivation layer 118, and are respectively doped with N ++ type via the openings 128 and 130 of the passivation layer 118, respectively. Region 114 and P + doped region 116 are in contact. One end of each N-type electrode 120 is connected to the N-type bus electrode 126, and one end of each P-type electrode 122 is connected to the P-type bus electrode 132.

在此太陽能電池100中,由於N++ 型摻雜區114與P+ 型摻雜區116均設置在N型基板102之背面106,為避免N++ 型摻雜區114與P+ 型摻雜區116因交互擴散而互相影響,N++ 型摻雜區114與P+ 型摻雜區116彼此分離且其間設有長條形之間隔124,如第1圖所示。In the solar cell 100, since the N ++ type doping region 114 and the P + -type doping region 116 are both disposed on the back surface 106 of the N-type substrate 102, in order to avoid the N ++ type doping region 114 and the P + type doping The inter-doped regions 116 interact with each other due to mutual diffusion, and the N ++ -type doped regions 114 and the P + -type doped regions 116 are separated from each other with an elongated interval 124 therebetween, as shown in FIG.

請再次參照第1圖,太陽能電池100具有指叉狀背接觸之電極結構且通常以網版印刷之方式來製作,其中此指狀的N型電極120與P型電極122以指叉狀排列方式設置,因此分別與N型電極120及P型電極122接觸之N++ 型摻雜層114及P+ 型摻雜層116通常也呈指叉狀排列。由於,太陽能電池100之P+ 型摻雜區116的寬度遠較N++ 型摻雜區114的寬度大,且N型電極120與P型電極122之寬度也分別小於其所對應之N++ 型摻雜區114與P+ 型摻雜區116之寬度,特別是P型電極122遠小於P+ 型摻雜區116之寬度。因此,P型電極122與N型電極120之間相隔很 遠。如此一來,橫向電流中之載子從N++ 型摻雜層114移動到P+ 型摻雜層116的距離較長,將導致載子收集之效率會降低,進而使太陽能電池100之電流密度無法有效提高,並衍生整體電池效率無法提升的問題。Referring again to FIG. 1 , the solar cell 100 has an electrode structure of a finger-shaped back contact and is usually fabricated by screen printing, wherein the finger-shaped N-type electrode 120 and the P-type electrode 122 are arranged in an interdigitated manner. Therefore, the N ++ type doping layer 114 and the P + -type doping layer 116 which are respectively in contact with the N-type electrode 120 and the P-type electrode 122 are also generally arranged in a fork shape. Because the width of the P + -type doping region 116 of the solar cell 100 is much larger than the width of the N ++ -type doping region 114, and the widths of the N-type electrode 120 and the P-type electrode 122 are also smaller than their corresponding N + respectively. The width of the + -doped region 114 and the P + -type doped region 116, particularly the P-type electrode 122, is much smaller than the width of the P + -type doped region 116. Therefore, the P-type electrode 122 and the N-type electrode 120 are far apart from each other. As a result, the distance of the carrier in the lateral current from the N ++ type doping layer 114 to the P + -type doping layer 116 is longer, which will result in a decrease in the efficiency of carrier collection, thereby causing the current of the solar cell 100. Density cannot be effectively improved, and the problem that the overall battery efficiency cannot be improved is derived.

此外,P型電極122之材料通常採用銀鋁漿。由於此銀鋁漿的金屬成分中,以銀的成分居多,因而導致太陽能電池100之P型電極122的製作成本偏高。Further, the material of the P-type electrode 122 is usually a silver aluminum paste. Since the metal component of the silver aluminum paste contains a large amount of silver, the production cost of the P-type electrode 122 of the solar cell 100 is high.

因此,本發明之一態樣就是在提供一種太陽能電池及其製造方法與太陽能電池模組,其利用設置於基板背面之第一電極之非連續的數個導電部來收集電流,再利用第一電極之傳導層來將導電部所收集到之電流傳導至匯流電極。如此一來,可提升太陽能電池之電流收集效率。Therefore, an aspect of the present invention provides a solar cell, a method of manufacturing the same, and a solar cell module, wherein a current is collected by using a plurality of non-continuous conductive portions of a first electrode disposed on a back surface of the substrate, and then the first The conductive layer of the electrode conducts the current collected by the conductive portion to the bus electrode. In this way, the current collection efficiency of the solar cell can be improved.

本發明之另一態樣是在提供一種太陽能電池及其製造方法與太陽能電池模組,其藉由分散式且導電性佳導電部的設置,可在兼顧電流收集效率下,有效減少第一電極之金屬與半導體基板之界面的接觸面積,亦即使基板背面整體鈍化之面積提昇,因此可進一步提升太陽能電池之電性效果。Another aspect of the present invention provides a solar cell, a method of manufacturing the same, and a solar cell module, which are capable of effectively reducing the first electrode while achieving current collection efficiency by means of a dispersive and electrically conductive portion. The contact area between the metal and the interface of the semiconductor substrate also improves the electrical effect of the solar cell even if the area of the entire substrate back surface is increased.

本發明之又一態樣是在提供一種太陽能電池及其製造方法與太陽能電池模組,由於太陽能電池之電流收集效率佳,因此可提高太陽能電池之開路電壓(Voc),進而可提升太陽能電池之輸出功率。Another aspect of the present invention provides a solar cell, a manufacturing method thereof and a solar cell module. Since the current collection efficiency of the solar cell is good, the open circuit voltage (Voc) of the solar cell can be improved, thereby improving the solar cell. Output Power.

本發明之再一態樣是在提供一種太陽能電池及其 製造方法與太陽能電池模組,可減少第一電極之導電部的較昂貴導電膠的用量,因此可減少太陽能電池與太陽能電池模組的製作成本。Still another aspect of the present invention is to provide a solar cell and The manufacturing method and the solar cell module can reduce the amount of the relatively expensive conductive adhesive of the conductive portion of the first electrode, thereby reducing the manufacturing cost of the solar cell and the solar cell module.

本發明之再一態樣是在提供一種太陽能電池及其製造方法與太陽能電池模組,其第一電極之傳導層可有效反射從基板正面射至基板背面的入射光,因此可提高基板背面之光反射率。A further aspect of the present invention provides a solar cell, a method of manufacturing the same, and a solar cell module, wherein a conductive layer of the first electrode can effectively reflect incident light that is incident from the front surface of the substrate to the back surface of the substrate, thereby improving the back surface of the substrate. Light reflectivity.

根據本發明之上述目的,提出一種太陽能電池。此太陽能電池包含一基板、至少一第一摻雜區、至少一第二摻雜區、一介電層、至少一第一電極以及至少一第二電極。基板具有正面以及與正面相對之背面,且基板具有第二導電型。第一摻雜區具有第一導電型,且位於基板內並靠近背面。第二摻雜區具有第二導電型,且位於基板內並靠近背面,其中第二摻雜區靠近第一摻雜區。介電層位於背面並覆蓋於第一摻雜區與第二摻雜區上。其中,介電層具有複數個第一開孔對應於第一摻雜區、以及至少一第二開孔對應於第二摻雜區。第一電極包含複數個導電部與一傳導層,其中這些導電部分別位於前述第一開孔中而與第一摻雜區連接,且傳導層位於介電層上並連接這些導電部。傳導層與導電部的材質彼此不同。第二電極位於第二開孔中而與第二摻雜區連接。According to the above object of the present invention, a solar cell is proposed. The solar cell includes a substrate, at least one first doped region, at least one second doped region, a dielectric layer, at least one first electrode, and at least one second electrode. The substrate has a front surface and a back surface opposite to the front surface, and the substrate has a second conductivity type. The first doped region has a first conductivity type and is located within the substrate and adjacent to the back surface. The second doped region has a second conductivity type and is located within the substrate and adjacent to the back surface, wherein the second doped region is adjacent to the first doped region. The dielectric layer is on the back side and covers the first doped region and the second doped region. The dielectric layer has a plurality of first openings corresponding to the first doped regions, and at least one second openings corresponding to the second doped regions. The first electrode includes a plurality of conductive portions and a conductive layer, wherein the conductive portions are respectively located in the first opening and connected to the first doped region, and the conductive layer is located on the dielectric layer and connects the conductive portions. The materials of the conductive layer and the conductive portion are different from each other. The second electrode is located in the second opening and is connected to the second doping region.

依據本發明之一實施例,上述之第一開孔位於第一摻雜區靠近第二摻雜區的一側。According to an embodiment of the invention, the first opening is located on a side of the first doping region adjacent to the second doping region.

依據本發明之另一實施例,上述之導電部的材質包 括銀鋁混合物。According to another embodiment of the present invention, the material of the conductive portion is Includes a mixture of silver and aluminum.

依據本發明之又一實施例,上述之傳導層的材質選自於由鋁、銅、鉛與錫所組成之一群組。According to still another embodiment of the present invention, the material of the conductive layer is selected from the group consisting of aluminum, copper, lead and tin.

依據本發明之再一實施例,上述之導電部之間彼此無接觸。According to still another embodiment of the present invention, the conductive portions are not in contact with each other.

依據本發明之再一實施例,上述之導電部對應於第一摻雜區中央部位的數量少於對應於第一摻雜區旁邊部位的數量。According to still another embodiment of the present invention, the conductive portion corresponds to a number of central portions of the first doped region that is less than a portion corresponding to a portion of the first doped region.

依據本發明之再一實施例,上述之導電部的導電性優於傳導層。According to still another embodiment of the present invention, the conductive portion is superior in conductivity to the conductive layer.

依據本發明之再一實施例,上述之導電部以二維的方式排列。According to still another embodiment of the present invention, the conductive portions are arranged in a two-dimensional manner.

依據本發明之再一實施例,上述之第一開孔的形狀包含圓形、多邊形、矩形、方形、長方形與橢圓形之任一者。According to still another embodiment of the present invention, the shape of the first opening includes any one of a circle, a polygon, a rectangle, a square, a rectangle, and an ellipse.

根據本發明之上述目的,另提出一種太陽能電池模組。此太陽能電池模組包含一上板、一下板、一如上述之太陽能電池以及至少一封裝材料層。太陽能電池設於上板與下板之間。至少一封裝材料層位於上板與下板之間,將太陽能電池與上板和下板結合。According to the above object of the present invention, a solar battery module is further proposed. The solar cell module comprises an upper plate, a lower plate, a solar cell as described above, and at least one layer of encapsulating material. The solar cell is disposed between the upper plate and the lower plate. At least one layer of encapsulating material is positioned between the upper and lower plates to bond the solar cells to the upper and lower plates.

100‧‧‧太陽能電池100‧‧‧ solar cells

102‧‧‧N型基板102‧‧‧N type substrate

104‧‧‧正面104‧‧‧ positive

106‧‧‧背面106‧‧‧Back

108‧‧‧N+ 型導電層108‧‧‧N + type conductive layer

110‧‧‧抗反射層110‧‧‧Anti-reflective layer

112‧‧‧粗糙結構112‧‧‧Rough structure

114‧‧‧N++ 型摻雜區114‧‧‧N ++ type doped area

116‧‧‧P+ 型摻雜區116‧‧‧P + doped region

118‧‧‧鈍化層118‧‧‧ Passivation layer

120‧‧‧N型電極120‧‧‧N type electrode

122‧‧‧P型電極122‧‧‧P type electrode

124‧‧‧間隔124‧‧‧ interval

126‧‧‧N型匯流電極126‧‧‧N type bus electrode

128‧‧‧開孔128‧‧‧ openings

130‧‧‧開孔130‧‧‧Opening

132‧‧‧P型匯流電極132‧‧‧P type bus electrode

200‧‧‧太陽能電池模組200‧‧‧Solar battery module

202‧‧‧太陽能電池202‧‧‧ solar cells

204‧‧‧上板204‧‧‧Upper board

206‧‧‧下板206‧‧‧ Lower board

208‧‧‧封裝材料層208‧‧‧Package material layer

210‧‧‧封裝材料層210‧‧‧Package material layer

212‧‧‧基板212‧‧‧Substrate

214‧‧‧正面214‧‧‧ positive

216‧‧‧背面216‧‧‧ back

218‧‧‧電場層218‧‧‧ electric field layer

220‧‧‧抗反射層220‧‧‧Anti-reflective layer

222‧‧‧粗糙結構222‧‧‧Rough structure

224‧‧‧第二摻雜區224‧‧‧Second doped area

226‧‧‧第一摻雜區226‧‧‧First doped area

228‧‧‧介電層228‧‧‧ dielectric layer

230‧‧‧第一開孔230‧‧‧First opening

232‧‧‧第二開孔232‧‧‧Second opening

234‧‧‧導電部234‧‧‧Electrical Department

236‧‧‧第二電極236‧‧‧second electrode

238‧‧‧傳導層238‧‧‧Transmission layer

240‧‧‧第一主匯流電極240‧‧‧First main bus electrode

242‧‧‧第二主匯流電極242‧‧‧Second main bus electrode

244‧‧‧端244‧‧‧

246‧‧‧端246‧‧‧

248‧‧‧第一電極248‧‧‧first electrode

250‧‧‧間隔250‧‧‧ interval

252‧‧‧中央部位252‧‧‧ central part

254‧‧‧旁邊部位254‧‧‧side part

為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:The above and other objects, features, advantages and embodiments of the present invention will become more apparent and understood.

第1圖係繪示一種傳統指叉狀背接觸之太陽能電池的局部背面圖。Figure 1 is a partial rear elevational view of a conventional prismatic back contact solar cell.

第2圖係繪示一種傳統指叉狀背接觸之太陽能電池的局部剖面圖。Figure 2 is a partial cross-sectional view showing a solar cell of a conventional interdigitated back contact.

第3圖係繪示依照本發明之一實施方式的一種太陽能電池模組的剖面示意圖。3 is a cross-sectional view showing a solar cell module in accordance with an embodiment of the present invention.

第4圖係繪示依照本發明之一實施方式的一種太陽能電池的背面圖。Figure 4 is a rear elevational view of a solar cell in accordance with an embodiment of the present invention.

第5圖係繪示依照本發明之一實施方式的一種太陽能電池的剖面圖。Figure 5 is a cross-sectional view showing a solar cell according to an embodiment of the present invention.

目前,為了降低太陽能電池之電極製作成本,有提出以銅膠、鋁膠或其他導電膠來取代銀鋁膠作為電極材料的技術。本發明在此提出一種可在提升電流收集效率下,降低電極製作成本的太陽能電池架構。At present, in order to reduce the electrode manufacturing cost of the solar cell, there is a proposal to replace the silver-aluminum glue as an electrode material with copper glue, aluminum glue or other conductive glue. The present invention herein proposes a solar cell architecture that can reduce electrode fabrication costs while increasing current collection efficiency.

請參照第3圖,其係繪示依照本發明之一實施方式的一種太陽能電池模組的剖面示意圖。在本實施方式中,太陽能電池模組200主要包含一上板204、一下板206、一太陽能電池202、以及一個或多個封裝材料層,例如封裝材料層208與210。Please refer to FIG. 3, which is a cross-sectional view showing a solar cell module according to an embodiment of the present invention. In the present embodiment, the solar cell module 200 mainly includes an upper plate 204, a lower plate 206, a solar cell 202, and one or more layers of encapsulating material, such as encapsulating material layers 208 and 210.

如第3圖所示,在太陽能電池模組200中,太陽能電池202設於下板206上,且設於上板204之下。因此,上板204設於下板206之上,且太陽能電池202設於下板206與上板204之間。另外,二層封裝材料層208與210 則分別設置在上板204與太陽能電池202、以及下板206與太陽能電池202之間。藉由高溫壓合的程序,封裝材料層208和210於熔融態時可供將太陽能電池202與下板206和上板204結合。As shown in FIG. 3, in the solar cell module 200, the solar cell 202 is disposed on the lower plate 206 and disposed under the upper plate 204. Therefore, the upper plate 204 is disposed above the lower plate 206, and the solar cell 202 is disposed between the lower plate 206 and the upper plate 204. In addition, the two layers of encapsulation material layers 208 and 210 Then, it is disposed between the upper plate 204 and the solar cell 202, and the lower plate 206 and the solar cell 202, respectively. The package of material layers 208 and 210 can be used to bond the solar cell 202 to the lower plate 206 and the upper plate 204 in a molten state by a high temperature press process.

請參照第4圖與第5圖,其係分別繪示依照本發明之一實施方式的一種太陽能電池的背面圖與剖面圖。在一些實施例中,太陽能電池202主要可包含基板212、至少一第一摻雜區226、至少一第二摻雜區224、介電層228、至少一第一電極248與至少一第二電極236。如第5圖所示,基板212具有正面214與背面216。正面214與背面216分別位於基板212之相對二側,因此背面216與正面214相對。基板212之材料可例如為矽等半導體材料,且該基板212的正面214與背面216之間並無貫穿之設計。此外,基板212可具有第二導電型。在一示範例子中,可對基板212之正面214進行粗化處理,而使基板212之正面214具有粗糙結構222,例如單晶晶片之金字塔形貌之粗糙結構,藉此增進太陽能電池202對於入射光的吸收效率。Please refer to FIG. 4 and FIG. 5, which are respectively a rear view and a cross-sectional view of a solar cell according to an embodiment of the present invention. In some embodiments, the solar cell 202 can include a substrate 212, at least a first doped region 226, at least a second doped region 224, a dielectric layer 228, at least a first electrode 248, and at least a second electrode. 236. As shown in FIG. 5, the substrate 212 has a front surface 214 and a back surface 216. The front side 214 and the back side 216 are respectively located on opposite sides of the substrate 212, so the back side 216 is opposite to the front side 214. The material of the substrate 212 can be, for example, a semiconductor material such as germanium, and there is no design between the front surface 214 and the back surface 216 of the substrate 212. Further, the substrate 212 may have a second conductivity type. In an exemplary embodiment, the front side 214 of the substrate 212 may be roughened such that the front side 214 of the substrate 212 has a roughness 222, such as a pyramidal topography of a single crystal wafer, thereby enhancing the solar cell 202 for incidence. Light absorption efficiency.

第一摻雜區226位於基板212內,且靠近基板212之背面216。第一摻雜區226具有第一導電型。此外,第二摻雜區224同樣位於基板212內,也靠近基板212之背面216。而且,第二摻雜區224靠近第一摻雜區226。第二摻雜區224具有第二導電型。在本發明中,第一導電型不同於第二導電型。在一些實施例中,第一導電型與第二導電型之一者可為P型,另一者則可為N型。例如,第一導電 型為P型,第二導電型為N型。在一較佳實施例中,基板212為N型,第一摻雜區226為P+ 型,第二摻雜區224為N++ 型。第一摻雜區226與相鄰之第二摻雜區224之間具有間隔250,以隔開第一摻雜區226與第二摻雜區224,藉以避免第一摻雜區226與相鄰之第二摻雜區224因交互擴散而互相影響。The first doped region 226 is located within the substrate 212 and is adjacent to the back side 216 of the substrate 212. The first doped region 226 has a first conductivity type. In addition, the second doped region 224 is also located within the substrate 212, also adjacent the back side 216 of the substrate 212. Moreover, the second doping region 224 is adjacent to the first doping region 226. The second doping region 224 has a second conductivity type. In the present invention, the first conductivity type is different from the second conductivity type. In some embodiments, one of the first conductivity type and the second conductivity type may be a P type, and the other may be an N type. For example, the first conductivity type is a P type, and the second conductivity type is an N type. In a preferred embodiment, substrate 212 is N-type, first doped region 226 is of P + type, and second doped region 224 is of the N ++ type. The first doped region 226 and the adjacent second doped region 224 have a space 250 therebetween to separate the first doped region 226 from the second doped region 224 to avoid the first doped region 226 and adjacent The second doped regions 224 interact with each other due to mutual diffusion.

介電層228位於基板212之背面216上,且覆蓋在第一摻雜區226與第二摻雜區224上。介電層228可作為鈍化層且可為一層或至多層之複層結構,藉以鈍化基板212之背面216,達到提升太陽能電池202之短路電流(Isc)與開路電壓的效果,進而可提升太陽能電池202之光電轉換效率。此外,介電層228亦可作為抗反射塗(ARC)層,以利入射光從基板212之背面216進入太陽能電池202中。The dielectric layer 228 is located on the back surface 216 of the substrate 212 and covers the first doped region 226 and the second doped region 224. The dielectric layer 228 can serve as a passivation layer and can be a one-layer or multi-layered multi-layer structure, thereby passivating the back surface 216 of the substrate 212 to improve the short-circuit current (Isc) and the open circuit voltage of the solar cell 202, thereby improving the solar cell. 202 photoelectric conversion efficiency. In addition, the dielectric layer 228 can also serve as an anti-reflective coating (ARC) layer to facilitate incident light entering the solar cell 202 from the back side 216 of the substrate 212.

如第5圖所示,介電層228可具有多個第一開孔230、以及一或多個第二開孔232。這些第一開孔230對應於第一摻雜區226設置,亦即這些第一開孔230設置在介電層228中並暴露出部分之第一摻雜區226。另一方面,第二開孔232則對應於第二摻雜區224設置,亦即第二開孔232設置在介電層228中並暴露出部分之第二摻雜區224。在一些實施例中,這些第一開孔230可位於第一摻雜區226靠近相鄰之第二摻雜區224的一側。在另一些實施例中,這些第一開孔230可設置在對應第一摻雜區226之中央部位252與對應第一摻雜區226之旁邊部位254之處。此外,這些第一開孔230可以例如二維方式排列。第一開孔230 的形狀可例如包含圓形、多邊形、矩形、方形、長方形與橢圓形之任一種,或其他任意之形狀亦可。As shown in FIG. 5, the dielectric layer 228 can have a plurality of first openings 230 and one or more second openings 232. The first openings 230 are disposed corresponding to the first doped regions 226, that is, the first openings 230 are disposed in the dielectric layer 228 and expose portions of the first doped regions 226. On the other hand, the second opening 232 is disposed corresponding to the second doping region 224, that is, the second opening 232 is disposed in the dielectric layer 228 and exposes a portion of the second doping region 224. In some embodiments, the first openings 230 may be located on a side of the first doped region 226 adjacent to the adjacent second doped region 224. In other embodiments, the first openings 230 may be disposed at a portion 254 corresponding to the central portion 252 of the first doped region 226 and the side portion 254 corresponding to the first doped region 226. Furthermore, these first openings 230 can be arranged, for example, in a two-dimensional manner. First opening 230 The shape may include, for example, any of a circle, a polygon, a rectangle, a square, a rectangle, and an ellipse, or any other shape.

第一電極248位於基板212之背面216上,且對應第一摻雜區226設置。請再次參照第4圖與第5圖所示,第一電極248包含數個導電部234與一傳導層238。其中,這些導電部234穿過介電層228,即分別經過設置在介電層228中之對應的第一開孔230,而與第一摻雜區226連接,其中這些導電部234之間係彼此相互獨立且彼此無接觸,故相對於第一摻雜區226而呈現整體為點接觸(pointcontact)之型態。這些導電部234可例如以二維的方式對應第一摻雜區226排列。當然,這些導電部234也可以一維的方式,例如排成一直線的方式,對應於第一摻雜區226設置。在一些實施例中,這些導電部234對應於第一摻雜區226之中央部位252的數量少於對應於第一摻雜區226之旁邊部位254的數量,藉此可透過第一摻雜區226之旁邊部位254的導電部234對來自第二摻雜區224的橫向電流做加強處理,以利電流之收集,而於橫向電流相對較少之中央部位252之處,可設置數量較少之導電部234,從而減少電極之接觸面積而增加介電層228之鈍化面積,因而可提昇電性效果。在一示範例子中,每個導電部234之直徑可約為60μm,高度可約為20μm,而這些導電部234彼此之間的間隔可約為200μm。另一方面,傳導層238則位於介電層228上,且覆蓋在這些導電部234上,而與這些導電部234連接,並使這些導電部234彼此之間可以電 性連接。The first electrode 248 is located on the back surface 216 of the substrate 212 and is disposed corresponding to the first doping region 226. Referring again to FIGS. 4 and 5, the first electrode 248 includes a plurality of conductive portions 234 and a conductive layer 238. The conductive portions 234 are connected to the first doping region 226 through the dielectric layer 228, that is, through the corresponding first openings 230 disposed in the dielectric layer 228, wherein the conductive portions 234 are connected. They are independent of each other and have no contact with each other, and thus exhibit a form of point contact as a whole with respect to the first doping region 226. These conductive portions 234 may be aligned, for example, in a two-dimensional manner corresponding to the first doped regions 226. Of course, the conductive portions 234 may also be disposed in a one-dimensional manner, for example, in a line manner, corresponding to the first doping region 226. In some embodiments, the number of central portions 252 of the conductive portions 234 corresponding to the first doped regions 226 is less than the number of the side portions 254 corresponding to the first doped regions 226, thereby being permeable to the first doped regions. The conductive portion 234 of the side portion 254 of the portion 226 strengthens the lateral current from the second doped region 224 to facilitate current collection, and can be disposed in a small amount at a central portion 252 where the lateral current is relatively small. The conductive portion 234 reduces the contact area of the electrodes and increases the passivation area of the dielectric layer 228, thereby improving the electrical effect. In an exemplary embodiment, each of the conductive portions 234 may have a diameter of about 60 μm and a height of about 20 μm, and the conductive portions 234 may be spaced apart from each other by about 200 μm. On the other hand, the conductive layer 238 is located on the dielectric layer 228 and covers the conductive portions 234, and is connected to the conductive portions 234, and the conductive portions 234 can be electrically connected to each other. Sexual connection.

在本實施方式中,傳導層238之材質不同於這些導電部234之材質。導電部234之導電性較佳是優於傳導層之導電性,以利基板212中載子之收集而可提升電流收集效率。在一些實施例中,導電部234之材質可包含銀鋁混合物。在一較佳實施例中,組成導電部234的銀鋁混合物中的金屬含量可包含較高含量的銀與較低含量的鋁,例如95wt%的銀與5wt%的鋁。此外,在一些實施例中,傳導層238之材質可選自於由鋁、銅、鉛、錫與其它易導電之金屬及其氧化物所組成之一群組。在一示範例子中,傳導層238之材質為鋁。In the present embodiment, the material of the conductive layer 238 is different from the material of the conductive portions 234. The conductivity of the conductive portion 234 is preferably superior to the conductivity of the conductive layer to facilitate collection of carriers in the substrate 212 to improve current collection efficiency. In some embodiments, the material of the conductive portion 234 may comprise a silver-aluminum mixture. In a preferred embodiment, the metal content of the silver-aluminum mixture comprising conductive portion 234 may comprise a higher level of silver and a lower level of aluminum, such as 95% by weight silver and 5% by weight aluminum. Moreover, in some embodiments, the material of the conductive layer 238 can be selected from the group consisting of aluminum, copper, lead, tin, and other electrically conductive metals and oxides thereof. In an exemplary embodiment, the conductive layer 238 is made of aluminum.

太陽能電池202可為一指叉狀背接觸式太陽能電池。因此,如第4圖所示,第二電極236如同第一電極248一樣也是設置在基板212之背面216上。而且,第二電極236與第一電極248呈指叉狀排列設置。第二電極236對應第二摻雜區224設置。如第5圖所示,第二電極236穿過介電層228,即經過設置在介電層228中之第二開孔232,而與第二摻雜區224連接。在一些實施例中,第二電極236之材質可包含銀。The solar cell 202 can be a finger-shaped back contact solar cell. Therefore, as shown in FIG. 4, the second electrode 236 is also disposed on the back surface 216 of the substrate 212 like the first electrode 248. Moreover, the second electrode 236 and the first electrode 248 are arranged in an interdigitated manner. The second electrode 236 is disposed corresponding to the second doping region 224. As shown in FIG. 5, the second electrode 236 passes through the dielectric layer 228, that is, through the second opening 232 disposed in the dielectric layer 228, and is connected to the second doping region 224. In some embodiments, the material of the second electrode 236 may comprise silver.

太陽能電池202可進一步包含第一主匯流電極240與第二主匯流電極242。第一主匯流電極240位於基板212之背面216上,且亦對應於第一摻雜區226設置。此外,第一主匯流電極240連接第一電極248之傳導層238的一端246。而第二主匯流電極242同樣位於基板212之背面 216上,且對應於第二摻雜區224設置。第二主匯流電極242連接第二電極236的一端244。The solar cell 202 can further include a first main bus electrode 240 and a second main bus electrode 242. The first main bus electrode 240 is located on the back side 216 of the substrate 212 and is also disposed corresponding to the first doped region 226. Additionally, the first main bus electrode 240 is coupled to one end 246 of the conductive layer 238 of the first electrode 248. The second main bus electrode 242 is also located on the back of the substrate 212. 216, and corresponding to the second doping region 224. The second main bus electrode 242 is connected to one end 244 of the second electrode 236.

請再次參照第5圖,在本實施方式中,太陽能電池202更包含電場層218。電場層218可全面性地覆蓋在基板212之正面214上,以作為太陽能電池202之正面表面電場層。在一些實施例中,此電場層218可為N+型導電層。藉由電場層218所提供的電位能,可驅使在基板212之正面214附近所形成之電洞與電子分別往背面216之第一摻雜區226與第二摻雜區224移動。此外,太陽能電池202更可根據產品需求,而選擇性地包含抗反射層220。此抗反射層220覆蓋在電場層218上,以避免入射光反射,藉此提升太陽能電池202之光入射效率。Referring again to FIG. 5, in the present embodiment, the solar cell 202 further includes an electric field layer 218. The electric field layer 218 can be overlaid on the front side 214 of the substrate 212 as a front surface electric field layer of the solar cell 202. In some embodiments, the electric field layer 218 can be an N+ type conductive layer. The potential and energy provided by the electric field layer 218 can drive the holes and electrons formed in the vicinity of the front surface 214 of the substrate 212 to move to the first doping region 226 and the second doping region 224 of the back surface 216, respectively. In addition, the solar cell 202 may further include an anti-reflection layer 220 according to product requirements. The anti-reflective layer 220 is overlaid on the electric field layer 218 to avoid reflection of incident light, thereby increasing the light incidence efficiency of the solar cell 202.

在太陽能電池202中,利用設置於基板212之背面216之第一電極248的非連續且導電性較佳的數個導電部234來收集電流,再利用第一電極248之傳導層238來傳導導電部234所收集到之電流至第一主匯流電極240。因此,透過分散式且導電性佳之導電部234,可有效的收集電流,進而達到提昇太陽能電池202之電性效果。此外,分散式之導電部234的設置亦可減少第一電極248與基板212之背面216間的接觸面積,如此可相對地增加介電層228對基板212之背面216的整體鈍化面積,而可減少載子復合之情況,可進一步提昇太陽能電池202之電性效果。而且,本實施方式更可減少第一電極248之導電部234的較昂貴導電材料的用量,進而可減少太陽能電池202的製作成本。 此外,第一電極248之傳導層238的寬度可遠比導電部234之直徑大。舉例而言,傳導層238之寬度可高達約1400μm,而導電部234之直接可約為60μm。因此,傳導層238的設置,有利於反射從基板212之正面214射至基板212之背面216的入射光,因此可增加基板212之背面216的光反射率。In the solar cell 202, current is collected by a plurality of non-continuous and electrically conductive portions 234 of the first electrode 248 disposed on the back surface 216 of the substrate 212, and the conductive layer 238 of the first electrode 248 is used to conduct the conductive portion. The current collected by portion 234 is to the first main bus electrode 240. Therefore, the current can be efficiently collected through the conductive portion 234 which is dispersed and electrically conductive, thereby improving the electrical effect of the solar cell 202. In addition, the arrangement of the distributed conductive portion 234 can also reduce the contact area between the first electrode 248 and the back surface 216 of the substrate 212, so that the overall passivation area of the dielectric layer 228 to the back surface 216 of the substrate 212 can be relatively increased. By reducing the carrier recombination, the electrical effect of the solar cell 202 can be further improved. Moreover, the embodiment can reduce the amount of the more expensive conductive material of the conductive portion 234 of the first electrode 248, thereby reducing the manufacturing cost of the solar cell 202. Moreover, the width of the conductive layer 238 of the first electrode 248 can be much larger than the diameter of the conductive portion 234. For example, conductive layer 238 can have a width of up to about 1400 [mu]m, while conductive portion 234 can be about 60 [mu]m directly. Thus, the placement of the conductive layer 238 facilitates reflection of incident light from the front side 214 of the substrate 212 to the back side 216 of the substrate 212, thereby increasing the light reflectivity of the back side 216 of the substrate 212.

在上述實施方式中,電極具有導電部與傳導層之設計雖僅對應第一摻雜區設置,然在本發明中,可根據產品需求,而僅對應第二摻雜區設置具有導電部與傳導層之電極、或同時對應於第一摻雜區與第二摻雜區設置具有導電部與傳導層之電極。In the above embodiment, the design of the electrode having the conductive portion and the conductive layer is only corresponding to the first doped region. However, in the present invention, the conductive portion and the conductive portion may be disposed only corresponding to the second doped region according to product requirements. An electrode having a conductive portion and a conductive layer is disposed at the same time as the electrode of the layer or the first doped region and the second doped region.

請再次同時參照第4圖與第5圖,在一實施例中,製作太陽能電池時,例如上述實施方式之太陽能電池202,可先提供基板212。接下來,在一些實施例中,可根據產品需求,而對基板212的正面214進行粗化處理,藉以在基板212之正面214上形成複數個粗糙結構222。在另一實施例中,亦可對基板212之背面216進行粗化處理。在又一實施例中,太陽能電池202為雙面入光式,可同時對基板212之正面214與背面216進行粗化處理,而使基板212之正面214與背面216均具有粗糙結構。當然,在此種背接觸型(back contact)之太陽能電池202即正負電極皆位於背面之設計上,其基板212之背面216通常會進行平坦化製程即無金字塔形貌之粗糙結構,以使背面216於鈍化後之鈍化效果能進一步提昇,並透過較平坦之背面216而能 更有效反射自正面214入射之入射光,而使其於基板212內被吸收而利用。Referring to FIG. 4 and FIG. 5 again, in one embodiment, when a solar cell is fabricated, for example, the solar cell 202 of the above embodiment may be provided with the substrate 212 first. Next, in some embodiments, the front side 214 of the substrate 212 may be roughened according to product requirements, thereby forming a plurality of roughness structures 222 on the front side 214 of the substrate 212. In another embodiment, the back side 216 of the substrate 212 may also be roughened. In another embodiment, the solar cell 202 is a double-sided light-emitting type, and the front surface 214 and the back surface 216 of the substrate 212 can be roughened at the same time, so that the front surface 214 and the back surface 216 of the substrate 212 have a rough structure. Of course, in the back contact solar cell 202, that is, the positive and negative electrodes are all located on the back side, the back surface 216 of the substrate 212 is usually subjected to a flattening process, that is, a rough structure without a pyramid shape, so that the back surface The passivation effect of 216 after passivation can be further improved and can be transmitted through the flatter back surface 216. The incident light incident from the front surface 214 is more effectively reflected, and is absorbed and utilized in the substrate 212.

接著,可對基板212之正面214進行摻雜製程,以在基板212內靠近正面214處形成電場層218。此電場層218延伸覆蓋在整個正面214上。在一實施例中,為於形成電場層218時,將部分摻質在基板212之背面216產生的摻雜處去除,可根據製程需求,而選擇性地利用蝕刻方式,在背面216上進行表面移除處理。Next, a doping process can be performed on the front side 214 of the substrate 212 to form an electric field layer 218 in the substrate 212 near the front side 214. This electric field layer 218 extends over the entire front side 214. In one embodiment, in order to form the electric field layer 218, part of the dopant is removed at the doping generated by the back surface 216 of the substrate 212, and the surface may be selectively etched on the back surface 216 according to process requirements. Remove processing.

接下來,可對基板212之背面216進行摻雜製程,以在基板212內靠近背面216處形成彼此分離之至少一第一摻雜區226與至少一第二摻雜區224。如同先前所述,第一摻雜區226具有第一導電型,例如P+ 型,第二摻雜區224具有第二導電型,例如N++ 型。第二摻雜區224靠近第一摻雜區226,且第一摻雜區226與相鄰之第二摻雜區224之間具有間隔250。對基板212之背面216進行摻雜製程時,可先在基板212之正面214上覆蓋阻擋層(未繪示),以利用阻擋層的屏障,來避免摻雜製程之摻質進入到正面214的電場層218中。在一些實施例中,為避免形成電場層218、及/或第一摻雜區226與第二摻雜區224時,摻質進入基板212之側面,而導致電場層218與第一摻雜區226和第二摻雜區224電性連接,因此在移除阻擋層的同時,更可利用例如蝕刻方式,來移除基板212中之非必要摻雜區,以進行電場層218與第一摻雜區226和第二摻雜區224之間的絕緣製程。Next, a doping process can be performed on the back surface 216 of the substrate 212 to form at least one first doping region 226 and at least one second doping region 224 separated from each other in the substrate 212 near the back surface 216. As previously described, the first doped region 226 has a first conductivity type, such as a P + type, and the second doped region 224 has a second conductivity type, such as an N ++ type. The second doped region 224 is adjacent to the first doped region 226, and the first doped region 226 has a spacing 250 between the adjacent second doped region 224. When performing the doping process on the back surface 216 of the substrate 212, a barrier layer (not shown) may be firstly disposed on the front surface 214 of the substrate 212 to utilize the barrier layer of the barrier layer to prevent the dopant of the doping process from entering the front surface 214. In the electric field layer 218. In some embodiments, to avoid formation of the electric field layer 218, and/or the first doped region 226 and the second doped region 224, the dopant enters the side of the substrate 212, resulting in the electric field layer 218 and the first doped region. 226 and the second doping region 224 are electrically connected, so that the unnecessary doping region in the substrate 212 can be removed by using, for example, etching, to remove the electric field layer 218 and the first doping while removing the barrier layer. An insulating process between the impurity region 226 and the second doping region 224.

接著,可先利用例如沉積方式形成介電層228於基板212之背面216上,並使介電層228覆蓋在第一摻雜區226與第二摻雜區224上。介電層228可作為基板212之背面216的鈍化層。此外,介電層228亦可作為基板212之背面216的抗反射塗層。接下來,利用例如沉積方式,而選擇性地形成抗反射層220於電場層218上。於實施上,抗反射層220為氮化矽時,氮化矽可鈍化基板212之正面214的電場層218,以提升太陽能電池202的電性效果。Next, the dielectric layer 228 is formed on the back surface 216 of the substrate 212 by, for example, deposition, and the dielectric layer 228 is overlaid on the first doped region 226 and the second doped region 224. Dielectric layer 228 can serve as a passivation layer for back side 216 of substrate 212. In addition, the dielectric layer 228 can also serve as an anti-reflective coating for the back side 216 of the substrate 212. Next, the anti-reflective layer 220 is selectively formed on the electric field layer 218 by, for example, a deposition method. In practice, when the anti-reflective layer 220 is tantalum nitride, the tantalum nitride may passivate the electric field layer 218 of the front surface 214 of the substrate 212 to enhance the electrical effect of the solar cell 202.

然後,請再次參照第5圖,可先利用例如網印等方式,在基板212之背面216之第一摻雜區226上之第一電極248的數個導電部234所欲設置之處,印刷上金屬材質之漿料。在一些實施例中,製作導電部234所使用之金屬材質漿料可例如為銀鋁漿。接下來,可再利用例如網印等方式,在基板212之背面216之第一摻雜區226上之第一電極248之傳導層238與第一主匯流電極240、以及第二摻雜區224上之第二電極236與第二主匯流電極242所欲設置之處,分別印刷上金屬材質之漿料。與製作導電部234之金屬材質漿料不同,製作傳導層238所使用之金屬材質漿料可例如為鋁漿、銅漿、鉛漿、錫漿或其混合物。製作第二電極236所使用之金屬材質漿料可例如為銀漿。製作第一主匯流電極240與第二主匯流電極242所使用之金屬材質漿料可例如為銀漿、銅漿、鋁漿或銀鋁漿等,此可依需要而相互搭配調整。Then, referring again to FIG. 5, the plurality of conductive portions 234 of the first electrode 248 on the first doping region 226 of the back surface 216 of the substrate 212 may be printed by using, for example, screen printing. A slurry of metal material. In some embodiments, the metal stock slurry used to make the conductive portion 234 can be, for example, a silver aluminum paste. Next, the conductive layer 238 of the first electrode 248 and the first main bus electrode 240 and the second doping region 224 on the first doping region 226 of the back surface 216 of the substrate 212 may be reused, for example, by screen printing or the like. Where the second electrode 236 and the second main bus electrode 242 are disposed, a slurry of a metal material is printed. Unlike the metal material slurry in which the conductive portion 234 is formed, the metal material slurry used to form the conductive layer 238 may be, for example, aluminum paste, copper paste, lead paste, tin paste, or a mixture thereof. The metal material slurry used for the second electrode 236 can be, for example, a silver paste. The metal material slurry used for the first main bus electrode 240 and the second main bus electrode 242 can be, for example, silver paste, copper paste, aluminum paste or silver aluminum paste, etc., which can be adjusted with each other as needed.

在一些實施例中,製作第一電極248時,可先設置 導電部234之金屬漿料,再將導電部234之金屬漿料烤乾,接著設置傳導層238之金屬漿料,再將傳導層238之金屬漿料烤乾,然後進行導電部234與傳導層238之金屬漿料的燒結。在另一些實施例中,可於設置傳導層238之金屬漿料後,直接進行導電部234與傳導層238之金屬漿料的燒結。在又一些實施例中,可先設置導電部234之金屬漿料,再進行導電部234之金屬漿料的燒結,接著設置傳導層238之金屬漿料,再將傳導層238之金屬漿料烤乾。In some embodiments, when the first electrode 248 is fabricated, it can be set first. The metal paste of the conductive portion 234 is baked, and then the metal paste of the conductive portion 234 is baked. Then, the metal paste of the conductive layer 238 is disposed, and the metal paste of the conductive layer 238 is baked, and then the conductive portion 234 and the conductive layer are performed. Sintering of the metal slurry of 238. In other embodiments, the sintering of the metal paste of the conductive portion 234 and the conductive layer 238 may be directly performed after the metal paste of the conductive layer 238 is disposed. In still other embodiments, the metal paste of the conductive portion 234 may be first disposed, then the metal paste of the conductive portion 234 is sintered, then the metal paste of the conductive layer 238 is disposed, and the metal paste of the conductive layer 238 is baked. dry.

進行第一電極248、第一主匯流電極240、第二電極236與第二主匯流電極242之金屬漿料的燒結時,可透過溫度為八~九百度的燒結製程,讓這些第一電極248之導電部234與第一主匯流電極240之金屬漿料、以及第二電極236與第二主匯流電極242之金屬漿料分別穿透過介電層228,而分別與第一摻雜區226和第二摻雜區224連接,藉此完成第一電極248、第一主匯流電極240、第二電極236與第二主匯流電極242的設置。其中,第一電極234之傳導層238位於介電層228上並與導電部234連接。當然,除上述網印之方法外,亦可先以雷射或蝕刻膠(漿)之方式分別於介電層228上開設第一開孔230與第二開孔232,再以鍍膜之方式,將上述第一摻雜區226上之第一電極234與第一主匯流電極240、以及第二摻雜區224上之第二電極236與第二主匯流電極242分別形成上去;當然,亦仍可以網印之方式,將不具有穿透介電層228能力之電極漿料網印到第一開孔230與第二開孔232上,並進行相關之烤乾 與燒結製程而形成電極之製作。另外,上述之第一主匯流電極240和第二主匯流電極242亦可設計成不與基板212接觸之設計,即第一主匯流電極240和第二主匯流電極242與基板212之間仍被該介電層228所隔開,此在於該兩個匯流電極之用途主要在收集為數眾多之第一電極248第二電極236所傳來之電流並進一步經焊帶而向外傳導,而第一主匯流電極240和第二主匯流電極242與基板212不接觸時,即意味著可增加基板212之背面216的鈍化面積,減少載子復合之情況,進而提昇電性效果。When the metal paste of the first electrode 248, the first main bus electrode 240, the second electrode 236 and the second main bus electrode 242 is sintered, the first electrode 248 can be passed through a sintering process with a temperature of eight to nine hundred degrees. The metal paste of the conductive portion 234 and the first main bus electrode 240, and the metal paste of the second electrode 236 and the second main bus electrode 242 respectively penetrate the dielectric layer 228, respectively, and the first doping region 226 and The second doping regions 224 are connected, thereby completing the arrangement of the first electrode 248, the first main bus electrode 240, the second electrode 236, and the second main bus electrode 242. The conductive layer 238 of the first electrode 234 is located on the dielectric layer 228 and connected to the conductive portion 234. Of course, in addition to the above-mentioned method of screen printing, the first opening 230 and the second opening 232 may be respectively formed on the dielectric layer 228 by laser or etching (plasma), and then by coating, Forming the first electrode 234 on the first doping region 226 and the first main bus electrode 240, and the second electrode 236 and the second main bus electrode 242 on the second doping region 224, respectively; The electrode paste having no ability to penetrate the dielectric layer 228 can be screen printed onto the first opening 230 and the second opening 232 by screen printing, and the related baking is performed. The electrode is formed by a sintering process. In addition, the first main bus electrode 240 and the second main bus electrode 242 may also be designed not to be in contact with the substrate 212, that is, between the first main bus electrode 240 and the second main bus electrode 242 and the substrate 212. The dielectric layers 228 are separated by the use of the two bus electrodes mainly to collect the current from the second electrode 236 of the plurality of first electrodes 248 and further conduct the conduction through the solder ribbon, and first When the main bus electrode 240 and the second main bus electrode 242 are not in contact with the substrate 212, it means that the passivation area of the back surface 216 of the substrate 212 can be increased, and the carrier recombination can be reduced, thereby improving the electrical effect.

由上述之實施方式可知,本發明之一優點就是因為本發明之太陽能電池利用設置於基板背面之第一電極之非連續的數個導電部來收集電流,再利用第一電極之傳導層來將導電部所收集到之電流傳導至匯流電極。因此,可提升太陽能電池及其所應用之太陽能電池模組的電流收集效率。According to the above embodiments, an advantage of the present invention is that the solar cell of the present invention collects current by using a plurality of non-continuous conductive portions of the first electrode disposed on the back surface of the substrate, and then uses the conductive layer of the first electrode to The current collected by the conductive portion is conducted to the bus electrode. Therefore, the current collection efficiency of the solar cell and the solar cell module to which it is applied can be improved.

由上述之實施方式可知,本發明之另一優點就是因為本發明藉由分散式且導電性佳導電部的設置,可在兼顧電流收集效率下,有效減少太陽能電池之第一電極中的金屬與半導體基板之界面的接觸面積,即增加整體之鈍化面積提昇電性效果,因此可進一步提升太陽能電池之電流收集效率。It can be seen from the above embodiments that another advantage of the present invention is that the present invention can effectively reduce the metal in the first electrode of the solar cell under the current collecting efficiency by the arrangement of the dispersed and conductive conductive portion. The contact area of the interface of the semiconductor substrate, that is, the increase of the overall passivation area enhances the electrical effect, thereby further improving the current collection efficiency of the solar cell.

由上述之實施方式可知,本發明之又一優點就是因為本發明之太陽能電池的電流收集效率佳,因此可提高太陽能電池之開路電壓,進而可提升太陽能電池之輸出功率。It can be seen from the above embodiments that another advantage of the present invention is that since the current collection efficiency of the solar cell of the present invention is good, the open circuit voltage of the solar cell can be increased, and the output power of the solar cell can be improved.

由上述之實施方式可知,本發明之再一優點就是因為運用本發明之太陽能電池之製造方法可減少太陽能電池之第一電極之導電部的較昂貴導電膠用量,因此可減少太陽能電池與太陽能電池模組的製作成本。此導電膠亦可稱之為導電漿料,此僅用詞上之差異,於此敘明。It can be seen from the above embodiments that another advantage of the present invention is that the solar cell and the solar cell can be reduced by reducing the amount of the more expensive conductive adhesive of the conductive portion of the first electrode of the solar cell by using the manufacturing method of the solar cell of the present invention. The manufacturing cost of the module. This conductive paste can also be referred to as a conductive paste, which is only used in the word difference, as described herein.

由上述之實施方式可知,本發明之再一優點就是因為本發明之太陽能電池之第一電極的傳導層可有效反射從基板正面射至基板背面的入射光,因此可提高基板背面之光反射率。According to the above embodiments, another advantage of the present invention is that the conductive layer of the first electrode of the solar cell of the present invention can effectively reflect the incident light from the front surface of the substrate to the back surface of the substrate, thereby improving the light reflectance of the back surface of the substrate. .

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何在此技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the present invention has been described above by way of example, it is not intended to be construed as a limitation of the scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

202‧‧‧太陽能電池202‧‧‧ solar cells

216‧‧‧背面216‧‧‧ back

224‧‧‧第二摻雜區224‧‧‧Second doped area

226‧‧‧第一摻雜區226‧‧‧First doped area

228‧‧‧介電層228‧‧‧ dielectric layer

230‧‧‧第一開孔230‧‧‧First opening

232‧‧‧第二開孔232‧‧‧Second opening

234‧‧‧導電部234‧‧‧Electrical Department

236‧‧‧第二電極236‧‧‧second electrode

238‧‧‧傳導層238‧‧‧Transmission layer

240‧‧‧第一主匯流電極240‧‧‧First main bus electrode

242‧‧‧第二主匯流電極242‧‧‧Second main bus electrode

244‧‧‧端244‧‧‧

246‧‧‧端246‧‧‧

248‧‧‧第一電極248‧‧‧first electrode

250‧‧‧間隔250‧‧‧ interval

252‧‧‧中央部位252‧‧‧ central part

254‧‧‧旁邊部位254‧‧‧side part

Claims (10)

一種太陽能電池,包含:一基板,具有一正面以及與該正面相對之一背面,且該基板具有第二導電型;至少一第一摻雜區,具有一第一導電型,且位於該基板內並靠近該背面;至少一第二摻雜區,具有一第二導電型,且位於該基板內並靠近該背面,其中該第二摻雜區靠近該第一摻雜區;一介電層,位於該背面並覆蓋於該第一摻雜區與該第二摻雜區上,其中該介電層具有複數個第一開孔對應於該第一摻雜區、以及至少一第二開孔對應於該第二摻雜區;至少一第一電極,包含複數個導電部與一傳導層,其中該些導電部分別位於該些第一開孔中而與該第一摻雜區連接,且該傳導層位於該介電層上並連接該些導電部,其中該傳導層與該些導電部的材質彼此不同;以及至少一第二電極,位於該第二開孔中而與該第二摻雜區連接。A solar cell comprising: a substrate having a front surface and a back surface opposite to the front surface, wherein the substrate has a second conductivity type; at least a first doped region having a first conductivity type and located in the substrate And being adjacent to the back surface; at least one second doped region having a second conductivity type and located in the substrate and adjacent to the back surface, wherein the second doping region is adjacent to the first doping region; a dielectric layer, Located on the back surface and covering the first doped region and the second doped region, wherein the dielectric layer has a plurality of first openings corresponding to the first doped regions, and at least one second opening corresponding to In the second doped region, the at least one first electrode includes a plurality of conductive portions and a conductive layer, wherein the conductive portions are respectively located in the first openings and connected to the first doped region, and the a conductive layer is disposed on the dielectric layer and connected to the conductive portions, wherein the conductive layer and the conductive portions are different from each other; and at least one second electrode is located in the second opening and the second doping Zone connection. 如請求項1所述之太陽能電池,其中該些第一開孔位於該第一摻雜區靠近該第二摻雜區的一側。The solar cell of claim 1, wherein the first openings are located on a side of the first doped region adjacent to the second doped region. 如請求項1所述之太陽能電池,其中該些導電部的材質包括銀鋁混合物。The solar cell of claim 1, wherein the conductive portions are made of a silver-aluminum mixture. 如請求項1所述之太陽能電池,其中該傳導層的材質選自於由鋁、銅、鉛與錫所組成之一群組。The solar cell of claim 1, wherein the conductive layer is made of a material selected from the group consisting of aluminum, copper, lead and tin. 如請求項1所述之太陽能電池,其中該些導電部之間彼此無接觸。The solar cell of claim 1, wherein the conductive portions are not in contact with each other. 如請求項1所述之太陽能電池,其中該些導電部對 應於該第一摻雜區中央部位的數量少於對應於該第一摻雜區旁邊部位的數量。The solar cell of claim 1, wherein the pair of conductive portions The number of central portions of the first doped region should be less than the number corresponding to the portion adjacent to the first doped region. 如請求項1所述之太陽能電池,其中該些導電部的導電性優於該傳導層。The solar cell of claim 1, wherein the conductive portions are superior in conductivity to the conductive layer. 如請求項1所述之太陽能電池,其中該些導電部以二維的方式排列。The solar cell of claim 1, wherein the conductive portions are arranged in a two-dimensional manner. 如請求項1所述之太陽能電池,其中該些第一開孔的形狀包含圓形、多邊形、矩形、方形、長方形與橢圓形之任一者。The solar cell of claim 1, wherein the shape of the first openings comprises any one of a circle, a polygon, a rectangle, a square, a rectangle, and an ellipse. 一種太陽能電池模組,包含:一上板;一下板;一如請求項1~9中之任一項之太陽能電池,設於該上板與該下板之間;以及至少一封裝材料層,位於該上板與該下板之間,將該太陽能電池與該上板和該下板結合。A solar cell module comprising: an upper plate; a lower plate; a solar cell according to any one of claims 1 to 9, disposed between the upper plate and the lower plate; and at least one layer of encapsulating material, Located between the upper plate and the lower plate, the solar cell is combined with the upper plate and the lower plate.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201232798A (en) * 2011-01-26 2012-08-01 Tainergy Tech Co Ltd Method for manufacturing a back-contact solar cell
TW201304155A (en) * 2011-07-05 2013-01-16 Tsec Corp Back-contacted photovoltaic cell

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201232798A (en) * 2011-01-26 2012-08-01 Tainergy Tech Co Ltd Method for manufacturing a back-contact solar cell
TW201304155A (en) * 2011-07-05 2013-01-16 Tsec Corp Back-contacted photovoltaic cell

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