TWI573819B - Silicone skeleton-containing polymer compound and method for producing same, chemically amplified negative resist composition, photo-curable dry film and method for producing same, patterning process, layered product, and substrate - Google Patents
Silicone skeleton-containing polymer compound and method for producing same, chemically amplified negative resist composition, photo-curable dry film and method for producing same, patterning process, layered product, and substrate Download PDFInfo
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- TWI573819B TWI573819B TW104132308A TW104132308A TWI573819B TW I573819 B TWI573819 B TW I573819B TW 104132308 A TW104132308 A TW 104132308A TW 104132308 A TW104132308 A TW 104132308A TW I573819 B TWI573819 B TW I573819B
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- 150000001875 compounds Chemical class 0.000 title claims description 296
- 229920000642 polymer Polymers 0.000 title claims description 179
- 239000000758 substrate Substances 0.000 title claims description 160
- 229920002120 photoresistant polymer Polymers 0.000 title claims description 93
- 238000000034 method Methods 0.000 title claims description 47
- 238000004519 manufacturing process Methods 0.000 title claims description 27
- 239000000203 mixture Substances 0.000 title description 46
- 238000000059 patterning Methods 0.000 title description 7
- 229920001296 polysiloxane Polymers 0.000 title 1
- 229920002098 polyfluorene Polymers 0.000 claims description 143
- -1 phenol compound Chemical class 0.000 claims description 110
- 239000000463 material Substances 0.000 claims description 91
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 72
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 71
- 229920005989 resin Polymers 0.000 claims description 67
- 239000011347 resin Substances 0.000 claims description 67
- 125000004432 carbon atom Chemical group C* 0.000 claims description 57
- 125000000962 organic group Chemical group 0.000 claims description 56
- 239000002904 solvent Substances 0.000 claims description 46
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 40
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 39
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 32
- 125000003545 alkoxy group Chemical group 0.000 claims description 29
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 28
- 229910052799 carbon Inorganic materials 0.000 claims description 28
- 230000001681 protective effect Effects 0.000 claims description 27
- 230000001476 alcoholic effect Effects 0.000 claims description 26
- 125000000217 alkyl group Chemical group 0.000 claims description 25
- 229910052757 nitrogen Inorganic materials 0.000 claims description 25
- 239000000126 substance Substances 0.000 claims description 22
- 125000003118 aryl group Chemical group 0.000 claims description 21
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 21
- 239000003054 catalyst Substances 0.000 claims description 21
- 239000002253 acid Substances 0.000 claims description 20
- 238000011161 development Methods 0.000 claims description 19
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 claims description 18
- 239000003431 cross linking reagent Substances 0.000 claims description 17
- 125000006165 cyclic alkyl group Chemical group 0.000 claims description 17
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 17
- 125000004122 cyclic group Chemical group 0.000 claims description 12
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 12
- 125000001424 substituent group Chemical group 0.000 claims description 12
- 150000007514 bases Chemical class 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- 150000008064 anhydrides Chemical class 0.000 claims description 8
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 8
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 7
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 7
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 claims description 6
- 229910052721 tungsten Inorganic materials 0.000 claims description 6
- 229910052727 yttrium Inorganic materials 0.000 claims description 6
- 125000005843 halogen group Chemical group 0.000 claims description 5
- 238000010894 electron beam technology Methods 0.000 claims description 4
- 125000003700 epoxy group Chemical group 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 125000002947 alkylene group Chemical group 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- DHXVGJBLRPWPCS-UHFFFAOYSA-N Tetrahydropyran Chemical compound C1CCOCC1 DHXVGJBLRPWPCS-UHFFFAOYSA-N 0.000 claims description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 claims 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 2
- 125000004429 atom Chemical group 0.000 claims 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims 1
- 239000000243 solution Substances 0.000 description 105
- 239000010410 layer Substances 0.000 description 66
- 230000015572 biosynthetic process Effects 0.000 description 51
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 50
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 50
- 238000003786 synthesis reaction Methods 0.000 description 49
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 45
- 229960003742 phenol Drugs 0.000 description 34
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 30
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 30
- 239000007864 aqueous solution Substances 0.000 description 30
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 30
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 29
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 24
- 150000001412 amines Chemical class 0.000 description 21
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 21
- 238000006243 chemical reaction Methods 0.000 description 20
- 239000007788 liquid Substances 0.000 description 19
- 235000012431 wafers Nutrition 0.000 description 19
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 18
- 229910052802 copper Inorganic materials 0.000 description 18
- 239000010949 copper Substances 0.000 description 18
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 229910052782 aluminium Inorganic materials 0.000 description 17
- 230000018109 developmental process Effects 0.000 description 17
- 239000012044 organic layer Substances 0.000 description 17
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 17
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 16
- 229910052751 metal Inorganic materials 0.000 description 16
- 239000002184 metal Substances 0.000 description 16
- 238000006116 polymerization reaction Methods 0.000 description 16
- 238000003756 stirring Methods 0.000 description 16
- 241000208340 Araliaceae Species 0.000 description 15
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 15
- 235000003140 Panax quinquefolius Nutrition 0.000 description 15
- 238000005227 gel permeation chromatography Methods 0.000 description 15
- 235000008434 ginseng Nutrition 0.000 description 15
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 15
- 239000003513 alkali Substances 0.000 description 14
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 14
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 14
- 239000004793 Polystyrene Substances 0.000 description 13
- 238000001816 cooling Methods 0.000 description 13
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 13
- 229920002223 polystyrene Polymers 0.000 description 13
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 12
- 239000002585 base Substances 0.000 description 12
- 238000004132 cross linking Methods 0.000 description 12
- 238000006467 substitution reaction Methods 0.000 description 12
- 238000000576 coating method Methods 0.000 description 11
- 238000000926 separation method Methods 0.000 description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 10
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 10
- 238000004528 spin coating Methods 0.000 description 10
- 238000005406 washing Methods 0.000 description 10
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 9
- 238000004090 dissolution Methods 0.000 description 9
- 238000005984 hydrogenation reaction Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- 239000004065 semiconductor Substances 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- 229940014800 succinic anhydride Drugs 0.000 description 9
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 8
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 8
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 8
- 238000009472 formulation Methods 0.000 description 8
- 150000002430 hydrocarbons Chemical group 0.000 description 8
- 150000002576 ketones Chemical class 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 8
- 238000010992 reflux Methods 0.000 description 8
- YXHKONLOYHBTNS-UHFFFAOYSA-N Diazomethane Chemical class C=[N+]=[N-] YXHKONLOYHBTNS-UHFFFAOYSA-N 0.000 description 7
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 238000001914 filtration Methods 0.000 description 7
- 229910052697 platinum Inorganic materials 0.000 description 7
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 7
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 7
- 229910052707 ruthenium Inorganic materials 0.000 description 7
- 229910052715 tantalum Inorganic materials 0.000 description 7
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 7
- 229910021642 ultra pure water Inorganic materials 0.000 description 7
- 239000012498 ultrapure water Substances 0.000 description 7
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 6
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 6
- 125000003710 aryl alkyl group Chemical group 0.000 description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- 239000012295 chemical reaction liquid Substances 0.000 description 6
- 238000007654 immersion Methods 0.000 description 6
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- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
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- 230000009257 reactivity Effects 0.000 description 6
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- 238000005160 1H NMR spectroscopy Methods 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 5
- 239000012299 nitrogen atmosphere Substances 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
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- 239000011342 resin composition Substances 0.000 description 5
- 239000007858 starting material Substances 0.000 description 5
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 4
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 4
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- OJGMBLNIHDZDGS-UHFFFAOYSA-N N-Ethylaniline Chemical compound CCNC1=CC=CC=C1 OJGMBLNIHDZDGS-UHFFFAOYSA-N 0.000 description 4
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- 229910052770 Uranium Inorganic materials 0.000 description 4
- 235000019270 ammonium chloride Nutrition 0.000 description 4
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 4
- 238000001723 curing Methods 0.000 description 4
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 4
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 4
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- 150000007974 melamines Chemical class 0.000 description 4
- 125000001160 methoxycarbonyl group Chemical group [H]C([H])([H])OC(*)=O 0.000 description 4
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- 229910000027 potassium carbonate Inorganic materials 0.000 description 4
- 239000010453 quartz Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000002893 slag Substances 0.000 description 4
- 150000003871 sulfonates Chemical class 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 4
- 150000003672 ureas Chemical class 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- VZXTWGWHSMCWGA-UHFFFAOYSA-N 1,3,5-triazine-2,4-diamine Chemical class NC1=NC=NC(N)=N1 VZXTWGWHSMCWGA-UHFFFAOYSA-N 0.000 description 3
- NNQDMQVWOWCVEM-UHFFFAOYSA-N 1-bromoprop-1-ene Chemical compound CC=CBr NNQDMQVWOWCVEM-UHFFFAOYSA-N 0.000 description 3
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 3
- QIRNGVVZBINFMX-UHFFFAOYSA-N 2-allylphenol Chemical compound OC1=CC=CC=C1CC=C QIRNGVVZBINFMX-UHFFFAOYSA-N 0.000 description 3
- 125000000094 2-phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
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- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 3
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 3
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 3
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- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
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- 238000005516 engineering process Methods 0.000 description 3
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- 230000010354 integration Effects 0.000 description 3
- 238000001459 lithography Methods 0.000 description 3
- CLSUSRZJUQMOHH-UHFFFAOYSA-L platinum dichloride Chemical compound Cl[Pt]Cl CLSUSRZJUQMOHH-UHFFFAOYSA-L 0.000 description 3
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- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 3
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- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- OXHNLMTVIGZXSG-UHFFFAOYSA-N 1-Methylpyrrole Chemical compound CN1C=CC=C1 OXHNLMTVIGZXSG-UHFFFAOYSA-N 0.000 description 2
- JOLQKTGDSGKSKJ-UHFFFAOYSA-N 1-ethoxypropan-2-ol Chemical compound CCOCC(C)O JOLQKTGDSGKSKJ-UHFFFAOYSA-N 0.000 description 2
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 2
- MAGNOYSFAOOVKB-UHFFFAOYSA-N 1-prop-2-enoxy-4-(4-prop-2-enoxyphenyl)benzene Chemical group C1=CC(OCC=C)=CC=C1C1=CC=C(OCC=C)C=C1 MAGNOYSFAOOVKB-UHFFFAOYSA-N 0.000 description 2
- OISVCGZHLKNMSJ-UHFFFAOYSA-N 2,6-dimethylpyridine Chemical compound CC1=CC=CC(C)=N1 OISVCGZHLKNMSJ-UHFFFAOYSA-N 0.000 description 2
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
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Description
本發明係關於含有聚矽氧骨架之高分子化合物及其製造方法、使用該含有聚矽氧骨架之高分子化合物之化學增幅型負型光阻材料、使用該化學增幅型負型光阻材料形成之光硬化性乾性膜及其製造方法、使用上述化學增幅型負型光阻材料或上述光硬化性乾性膜之圖案形成方法、使上述光硬化性乾性膜疊層於基板而得之疊層體、及依上述圖案形成方法獲得之基板。The present invention relates to a polymer compound containing a polyfluorene skeleton, a method for producing the same, a chemically amplified negative photoresist material using the polymer compound containing a polyfluorene skeleton, and a chemically amplified negative photoresist material. a photocurable dry film, a method for producing the same, a pattern forming method using the above chemically amplified negative resist material or the photocurable dry film, and a laminate obtained by laminating the photocurable dry film on a substrate And a substrate obtained by the above pattern forming method.
伴隨個人電腦、數位相機、行動電話等各種電子設備之小型化、高性能化,對於半導體元件更小型化、薄型化及高密度化之要求也急速高漲。故,希望開發出能夠因應生產性改善之基板面積之增大,且於晶片尺寸包裝體或晶片級包裝體(CSP)或三維疊層這類高密度封裝技術,能因應基板上微細且帶有高寬比高之凹凸的結構體之感光性絕緣材料。With the miniaturization and high performance of various electronic devices such as personal computers, digital cameras, and mobile phones, the demand for smaller, thinner, and higher-density semiconductor devices has been rapidly increasing. Therefore, it is desired to develop an increase in the substrate area that can be improved in productivity, and a high-density packaging technology such as a wafer size package or a wafer level package (CSP) or a three-dimensional laminate can be made to be fine on the substrate. A photosensitive insulating material of a structure having a high aspect ratio and a high unevenness.
作為如上述感光性絕緣材料,有人提出:可提供能利用半導體元件製造步驟常用之旋塗法以廣範圍的膜厚塗佈且能於廣範圍的波長區形成微細圖案,可利用低溫之後硬化提供可撓性、耐熱性、電氣特性、密合性、可靠性及藥品耐性優異之電氣・電子零件保護用皮膜的光硬化性樹脂組成物(專利文獻1)。此旋塗法具有能在基板上簡便地成膜的好處。As the photosensitive insulating material as described above, it has been proposed to provide a wide range of film thicknesses by spin coating which is commonly used in a semiconductor device manufacturing step, and to form fine patterns in a wide range of wavelength regions, which can be provided by hardening after low temperature. A photocurable resin composition of a film for electrical and electronic component protection which is excellent in flexibility, heat resistance, electrical properties, adhesion, reliability, and chemical resistance (Patent Document 1). This spin coating method has the advantage of being able to form a film easily on a substrate.
另一方面,上述提供電氣・電子零件保護用皮膜之光硬化性樹脂組成物係於基板上以膜厚1~100μm使用,但從膜厚超過30μm左右開始,此光硬化性樹脂組成物之黏度變得非常高,利用旋塗法在基板上成膜實際上有極限,變得困難。On the other hand, the photocurable resin composition for providing a film for electrical and electronic component protection is used on a substrate to have a film thickness of 1 to 100 μm, but the viscosity of the photocurable resin composition is from a film thickness of about 30 μm. It becomes very high, and it is practically difficult to form a film on a substrate by spin coating.
又,當利用旋塗法將上述光硬化性樹脂組成物塗佈於表面有凹凸之基板時,難以將上述基板大致均勻地被覆。故,基板上之高低差部分容易出現光硬化性樹脂層之間隙,平坦性、高低差被覆性有待進一步改善。又,作為替代旋塗法的其他塗佈方法,有人提出噴塗法(專利文獻2)。但是原理上,容易出現來自基板之凹凸之高低差、或於膜在圖案邊緣斷裂及凹部底面之針孔這類缺陷,平坦性、高低差被覆性的問題尚未充分解決。Further, when the photocurable resin composition is applied to a substrate having irregularities on its surface by a spin coating method, it is difficult to substantially uniformly coat the substrate. Therefore, the gap between the photocurable resin layers tends to occur in the height difference portion of the substrate, and the flatness and the level difference coverage are further improved. Further, as another coating method instead of the spin coating method, a spraying method has been proposed (Patent Document 2). However, in principle, there is a problem that the height difference of the unevenness of the substrate or the pinhole of the film at the edge of the pattern and the pinhole of the bottom surface of the concave portion are likely to occur, and the problem of flatness and high and low coverage is not sufficiently solved.
又,近年在晶片尺寸包裝體或晶片級包裝體(CSP)或三維疊層這類高密度封裝技術,已積極實施於基板上形成微細且有高寬比高之圖案,對於獲得之圖案疊層銅等金屬以從晶片施加再配線之技術。伴隨晶片之高密度化、高整合化,再配線技術之圖案線寬、連接基板間之接觸孔尺寸之微細化要求極強。獲得微細圖案之方法一般為微影技術,其中,化學增幅型負型光阻材料適合獲得微細圖案。又,再配線使用之圖案因為有永久存在器件晶片、晶片間且硬化之特徵,且須作為可撓性、耐熱性、電氣特性、密合性、可靠性及藥品耐性優異之電氣・電子零件保護用皮膜,所以獲得圖案之光阻材料以負型為合適。Moreover, in recent years, high-density packaging technologies such as wafer-sized packages or wafer-level packages (CSP) or three-dimensional laminates have been actively implemented to form fine and high aspect ratio patterns on substrates, and to obtain pattern laminates. A metal such as copper is a technique of applying rewiring from a wafer. With the increase in density and high integration of the wafer, the pattern line width of the rewiring technology and the size of the contact hole between the connection substrates are extremely demanding. The method of obtaining a fine pattern is generally a lithography technique in which a chemically amplified negative-type photoresist material is suitable for obtaining a fine pattern. In addition, the pattern used for rewiring is characterized by permanent presence of device wafers and inter-wafer curing, and electrical and electronic parts protection that is excellent in flexibility, heat resistance, electrical properties, adhesion, reliability, and chemical resistance. The film is used, so that the photoresist material that obtains the pattern is suitable for the negative type.
如上,為能將微細之再配線加工之圖案形成材料且係形成可撓性、耐熱性、電氣特性、密合性、可靠性及藥品耐性優異之電氣・電子零件保護用皮膜者,以化學增幅型負型光阻材料為合適。As described above, in order to form a material for re-wiring and patterning, and to form a film for electrical and electronic parts protection which is excellent in flexibility, heat resistance, electrical properties, adhesion, reliability, and chemical resistance, chemical growth is performed. Type negative photoresist materials are suitable.
另一方面,有時於再配線加工時可形成微細圖案而且於電氣・電子零件保護用皮膜有用之化學增幅型負型光阻材料,會被覆在基板上預加工之銅配線、被覆基板上存在之鋁電極。又,已施用配線、電極之基板也是如氮化矽之絕緣基板,也須將此氮化矽基板廣泛地被覆。但是化學增幅型負型光阻材料之被覆膜層與此等基板間的密合性不充分,常會發生光阻材料之被覆膜層從基板剝落的問題。On the other hand, a chemically amplified negative-type photoresist material which can form a fine pattern in rewiring processing and is useful for electrical and electronic component protection coatings may be coated on a copper wiring or a coated substrate which is pre-processed on a substrate. Aluminum electrode. Further, the substrate on which the wiring and the electrode have been applied is also an insulating substrate such as tantalum nitride, and this tantalum nitride substrate is also required to be widely covered. However, the adhesion between the coating layer of the chemically amplified negative-type photoresist material and the substrates is insufficient, and the problem that the coating layer of the photoresist material peels off from the substrate often occurs.
另一方面,使用對於電氣・電子零件保護用皮膜有用之化學增幅型負型光阻材料進行圖案化時,顯影使用之顯影液常為有機溶劑。曝光部因交聯反應等而變成對於顯影液之有機溶劑不溶,未曝光部良好地溶於顯影液之有機溶劑,藉此獲得圖案。On the other hand, when patterning is performed using a chemically amplified negative-type photoresist material useful for a film for electrical and electronic component protection, the developer used for development is often an organic solvent. The exposed portion is insoluble in the organic solvent of the developer due to the crosslinking reaction or the like, and the unexposed portion is well dissolved in the organic solvent of the developer to obtain a pattern.
但是有機溶劑顯影,於考量顯影後廢液之處理、對於環境之負荷等時,有認為是不好的傾向。又,有機溶劑顯影液昂貴,故較宜是在微影圖案化為低廉且汎用之2.38%四甲基羥基銨(TMAH)水溶液等鹼水溶液所為之顯影。However, the development of the organic solvent tends to be unfavorable when considering the treatment of the waste liquid after development, the load on the environment, and the like. Further, since the organic solvent developer is expensive, it is preferably developed by an alkali aqueous solution such as a 2.38% tetramethylammonium hydroxide (TMAH) aqueous solution which is inexpensively patterned and widely used.
使用2.38%TMAH水溶液等鹼水溶液顯影時,有些近年使用之負型光阻材料會發生:曝光部與未曝光部對於顯影液之溶解性之差距小,即所謂溶解對比度之差距小。溶解對比度小的時候,有時無法期待對於形成微細圖案之要求能形成良好圖案。又,溶解對比度小時,會有對於將圖案曝光轉印、形成時使用之遮罩無法忠實地將圖案形成在基板上之虞。因此希望有使用鹼水溶液之顯影液儘可能獲得大的溶解對比度,亦即解像性改善之光阻材料。When developing with an aqueous alkali solution such as 2.38% aqueous solution of TMAH, some negative-type photoresist materials used in recent years may occur: the difference in solubility between the exposed portion and the unexposed portion to the developer is small, that is, the difference in so-called dissolution contrast is small. When the dissolution contrast is small, it may not be expected to form a favorable pattern for forming a fine pattern. Further, when the dissolution contrast is small, there is a possibility that the pattern used for the exposure and transfer of the pattern is formed, and the pattern cannot be faithfully formed on the substrate. Therefore, it is desirable to have a developing solution using an aqueous alkali solution to obtain a large dissolution contrast ratio, that is, a photoresist having improved resolution.
又,配線加工時可形成微細圖案且於電氣・電子零件保護用皮膜有用之化學增幅型負型光阻材料,在未曝光部充分溶解於顯影液之鹼水溶液係為重要。亦即,當未曝光部對於顯影液之鹼水溶液欠缺溶解性時,光阻材料在基板上被覆膜厚厚時等,會在圖案底部出現溶解殘留、渣滓、基板上圖案的兩旁拖尾之圖案劣化。此等渣滓、拖尾在施加再配線之步驟有時會成為電氣電路、配線斷線等弊害,有必要抑制其發生。In addition, it is important that a chemically amplified negative-type photoresist material which can form a fine pattern and is used for a film for electrical and electronic component protection during wiring processing is sufficiently dissolved in an alkali aqueous solution of a developing solution in an unexposed portion. That is, when the unexposed portion lacks solubility to the aqueous solution of the developer, when the photoresist is thick on the substrate, etc., there are dissolved residues, dross, and both sides of the pattern on the substrate. The pattern is degraded. In the steps of applying rewiring, such dross and tailing may cause defects such as electrical circuits and wiring breakage, and it is necessary to suppress the occurrence thereof.
因此伴隨晶片之高密度化、高整合化,希望有可於再配線技術進行圖案微細化對於且電氣・電子零件保護用皮膜有用之化學增幅型負型光阻材料,且希望基板上密合性大幅改善,能以如2.38%TMAH水溶液之泛用鹼水溶液之顯影液進行圖案化,且期待解像性能更為改善,且希望儘快建構於圖案底部無拖尾、渣滓之系統。 [先前技術文獻] [專利文獻]Therefore, with the increase in the density and the high integration of the wafer, it is desirable to have a chemically amplified negative-type photoresist material that can be used for re-wiring technology to refine the pattern and to protect the film for electric and electronic parts protection, and it is desirable to have adhesion on the substrate. Significantly improved, it can be patterned with a developing solution of a general aqueous alkali solution such as 2.38% TMAH aqueous solution, and the resolution performance is expected to be improved, and it is desirable to construct a system without tailing and dross at the bottom of the pattern as soon as possible. [Prior Technical Literature] [Patent Literature]
[專利文獻1]日本特開2008-184571號公報 [專利文獻2]日本特開2009-200315號公報[Patent Document 1] JP-A-2008-184571 [Patent Document 2] JP-A-2009-200315
(發明欲解決之課題)(The subject to be solved by the invention)
本發明有鑑於上述情事,目的為提供:能改善如銅、鋁之金屬配線、電極、基板上,尤其如氮化矽之基板上發生之剝離之問題,能使用泛用的2.38%TMAH水溶液作為顯影液而以在圖案底部、基板上不渣滓、拖尾的方式形成微細圖案之化學增幅型負型光阻材料之基礎樹脂適合使用的含有聚矽氧骨架之高分子化合物及其製造方法、及使用此含有聚矽氧骨架之高分子化合物之化學增幅型負型光阻材料。 又,另一目的為提供利用旋塗法簡便地在基板上塗佈該化學增幅型負型光阻材料並形成微細圖案之方法。 再者,另一目的為提供:使用上述化學增幅型負型光阻材料之光硬化性乾性膜及其製造方法、即使是在基板上疊層上述光硬化性乾性膜而得之疊層體、及帶有凹凸之基板上,也能使用上述光硬化性乾性膜施以廣泛膜厚之光阻層並形成微細圖案之方法。 又,又另一目的為提供將由上述圖案形成方法獲得之圖案利用於低溫進行後硬化而得之硬化皮膜保護之基板。 (解決課題之方式)The present invention has been made in view of the above circumstances, and an object thereof is to provide a problem of improving peeling occurring on a metal wiring such as copper or aluminum, an electrode, or a substrate, particularly a substrate such as tantalum nitride, and using a general-purpose 2.38% TMAH aqueous solution as a solution. a polymer compound containing a polyfluorene skeleton which is suitable for use as a base resin of a chemically amplified negative-type photoresist material which forms a fine pattern on the bottom of the pattern and on the substrate without dross or tailing, and a method for producing the same, and a method for producing the same A chemically amplified negative-type photoresist material containing a polymer compound of a polyoxyn skeleton is used. Still another object is to provide a method of simply applying the chemically amplified negative-type photoresist material to a substrate by spin coating to form a fine pattern. In addition, another object of the invention is to provide a photocurable dry film using the above-described chemically amplified negative-type photoresist material, a method for producing the same, and a laminate obtained by laminating the photocurable dry film on a substrate, On the substrate having irregularities, a method of applying a photoresist layer having a wide film thickness to form a fine pattern by using the above-mentioned photocurable dry film can also be used. Still another object is to provide a substrate in which the pattern obtained by the above-described pattern forming method is used for curing by a hardened film obtained by post-hardening at a low temperature. (method of solving the problem)
為了解決上述課題,本發明提供一種含有聚矽氧骨架之高分子化合物,其具有下列通式(1)表示之重複單元且重量平均分子量為3,000~500,000。 【化1】(式中,R1 ~R4 表示彼此可各不同或相同之碳數1~8之1價烴基。m為1~100之整數。a、b、c、d、e、及f為0或正數,g及h為正數。惟a+b+c+d+e+f+g+h=1。又,X為下列通式(2)表示之2價之有機基,Y為下列通式(3)表示之2價之有機基,W為下列通式(4)表示之2價之有機基,U為下列通式(5)表示之2價之有機基。) 【化2】(式中,Z係選自於下列任一者的 2價之有機基 【化3】,虛線代表鍵結,n為0或1。R5 及R6 各為碳數1~4之烷基或烷氧基,彼此可相同也可不同。x為0、1、及2中之任一者。) 【化4】(式中,V係選自於下列任一者的2價之有機基 【化5】,虛線代表鍵結,p為0或1。R7 及R8 各為碳數1~4之烷基或烷氧基,彼此可相同也可不同。y為0、1、及2中之任一者。) 【化6】(式中,虛線代表鍵結,T表示碳數1~10之伸烷基或2價之芳香族基,R9 表示氫原子或甲基。) 【化7】(式中,虛線代表鍵結,T及R9 同前述,R10 表示1價之含羧基之有機基。)In order to solve the above problems, the present invention provides a polymer compound containing a polyfluorene skeleton having a repeating unit represented by the following formula (1) and having a weight average molecular weight of 3,000 to 500,000. 【化1】 (wherein R 1 to R 4 represent a monovalent hydrocarbon group having 1 to 8 carbon atoms which may be different or identical to each other. m is an integer of 1 to 100. a, b, c, d, e, and f are 0 or A positive number, g and h are positive numbers, but a+b+c+d+e+f+g+h=1. Further, X is a divalent organic group represented by the following formula (2), and Y is a divalent organic group represented by the following formula (3), and W is the following The divalent organic group represented by the formula (4), and U is a divalent organic group represented by the following formula (5).) [Chemical 2] (wherein Z is selected from the divalent organic group of any one of the following) The dotted line represents the bond and n is 0 or 1. R 5 and R 6 are each an alkyl group having 1 to 4 carbon atoms or an alkoxy group, and may be the same or different. x is any one of 0, 1, and 2. ) 【化4】 (wherein V is selected from the divalent organic group of any one of the following) The dotted line represents the bond and p is 0 or 1. R 7 and R 8 are each an alkyl group having 1 to 4 carbon atoms or an alkoxy group, and may be the same or different. y is any of 0, 1, and 2. ) 【化6】 (wherein, the dotted line represents a bond, T represents an alkyl group having a carbon number of 1 to 10 or a divalent aromatic group, and R 9 represents a hydrogen atom or a methyl group.) (wherein, the dotted line represents a bond, T and R 9 are the same as defined above, and R 10 represents a monovalent carboxyl group-containing organic group.)
若為如此的含有聚矽氧骨架之高分子化合物,能改善在如銅、鋁之金屬配線、電極、基板上,尤其如氮化矽之基板上發生之剝離的問題,可成為使用泛用之2.38%TMAH水溶液為顯影液,於圖案底部、基板上不發生渣滓、拖尾地形成微細圖案之化學增幅型負型光阻材料之基礎樹脂。If such a polymer compound containing a polyfluorene skeleton is used, the problem of peeling occurring on a metal wiring such as copper or aluminum, an electrode, or a substrate, particularly a substrate such as tantalum nitride, can be improved, and it can be used as a general purpose. 2.38% TMAH aqueous solution is a developing solution, and a base resin of a chemically amplified negative-type photoresist material which forms a fine pattern on the bottom of the pattern and on the substrate without slag or tailing.
此時前述通式(5)中之R10 宜為下列通式(6)表示之1價之含羧基之有機基較佳。 【化8】(式中,虛線代表鍵結,R11 ~R14 為可分別不同或相同的取代基,表示氫原子、鹵素原子、碳數1~12之直鏈狀、分支狀、環狀之烷基、芳香族基,R11 與R12 、R13 與R14 可各自連結而形成碳數1~12之有取代或無取代之環狀結構。j為1~7中之任一者。)In this case, R 10 in the above formula (5) is preferably a monovalent carboxyl group-containing organic group represented by the following formula (6). 【化8】 (wherein, the dotted line represents a bond, and R 11 to R 14 are each a different or the same substituent, and represent a hydrogen atom, a halogen atom, a linear, branched, cyclic alkyl group having a carbon number of 1 to 12, The aromatic group, R 11 and R 12 , R 13 and R 14 may each be bonded to form a substituted or unsubstituted cyclic structure having 1 to 12 carbon atoms. j is any one of 1 to 7.
若為如此的含有聚矽氧骨架之高分子化合物,能更改善本發明之效果。If it is such a polymer compound containing a polyoxygen skeleton, the effect of the present invention can be further improved.
此時前述通式(1)中之a為0≦a≦0.5,b為0≦b≦0.3,c為0≦c≦0.5,d為0≦d≦0.3,e為0≦e≦0.8,f為0≦f≦0.5,g為0<g≦0.8,且h為0<h≦0.5較佳。At this time, a in the above formula (1) is 0≦a≦0.5, b is 0≦b≦0.3, c is 0≦c≦0.5, d is 0≦d≦0.3, and e is 0≦e≦0.8, f is 0≦f≦0.5, g is 0<g≦0.8, and h is 0<h≦0.5.
若為如此的含有聚矽氧骨架之高分子化合物,可更改善本發明之效果。If it is such a polymer compound containing a polysiloxane skeleton, the effect of the present invention can be further improved.
此時前述通式(1)中之a為a=0,b為b=0,c為c=0,d為d=0,e為0≦e≦0.3,f為0≦f≦0.2,g為0<g≦0.8,且h為0<h≦0.5較佳。At this time, a in the above formula (1) is a=0, b is b=0, c is c=0, d is d=0, e is 0≦e≦0.3, and f is 0≦f≦0.2, g is 0 < g ≦ 0.8, and h is 0 < h ≦ 0.5 is preferred.
若為如此的含有聚矽氧骨架之高分子化合物,可更改善本發明之效果。If it is such a polymer compound containing a polysiloxane skeleton, the effect of the present invention can be further improved.
又,本發明提供一種如前述含有聚矽氧骨架之高分子化合物之製造方法,其係使具下列通式(7)表示之重複單元之含有聚矽氧骨架之高分子化合物之醇性或苯酚性羥基之全部或一部分和二羧酸酐反應而將羧基導入。 【化9】(式中,R1 ~R4 、a、b、c、d、m、X、Y、及W分別同前述。k及l為正數且k=e+g、l=f+h。又,e、f、g、及h同前述。)Furthermore, the present invention provides a method for producing a polymer compound containing a polyfluorene skeleton, which is an alcohol or phenol having a polymer compound having a polyfluorene skeleton and having a repeating unit represented by the following formula (7) All or a part of the hydroxyl group is reacted with a dicarboxylic anhydride to introduce a carboxyl group. 【化9】 (wherein R 1 to R 4 , a, b, c, d, m, X, Y, and W are the same as described above. k and l are positive numbers and k=e+g, l=f+h. Further, e, f, g, and h are the same as before.)
為了獲得前述含有聚矽氧骨架之高分子化合物,如此製造方法為合適。In order to obtain the above-mentioned polymer compound containing a polyfluorene skeleton, such a production method is suitable.
此時前述通式(7)表示之含有聚矽氧骨架之高分子化合物宜使用使下列結構式(8)表示之氫矽亞苯(hydrogen silphenylene)及下列通式(9)表示之二氫有機矽氧烷中之任一者或兩者、下列通式(10)表示之有2個烯丙基之苯酚化合物及下列通式(11)表示之有2個烯丙基之化合物中之任一者或兩者、及下列通式(12)表示之有2個烯丙基之苯酚化合物,於觸媒存在下進行聚合反應而得者較佳; 【化10】【化11】(式中,R3 、R4 、及m同前述。) 【化12】(式中,Z、R5 、R6 、n、及x同前述。) 【化13】(式中,V、R7 、R8 、p、及y同前述。) 【化14】(式中,T及R9 同前述。)。In this case, the polymer compound containing a polyfluorene skeleton represented by the above formula (7) is preferably a hydrosilylene represented by the following structural formula (8) and a dihydrogen organic compound represented by the following formula (9). Any one or both of oxoxanes, a phenol compound having two allyl groups represented by the following formula (10), and a compound having two allylic groups represented by the following formula (11) Or both, and a phenol compound having two allyl groups represented by the following formula (12), preferably obtained by polymerization in the presence of a catalyst; 【化11】 (wherein R 3 , R 4 , and m are the same as defined above.) (wherein Z, R 5 , R 6 , n, and x are the same as described above.) [Chem. 13] (wherein, V, R 7 , R 8 , p, and y are the same as described above.) [Chem. 14] (wherein T and R 9 are the same as above.).
為了獲得前述含有聚矽氧骨架之高分子化合物,如此之製造方法更合適。In order to obtain the above-mentioned polymer compound containing a polyfluorene skeleton, such a production method is more suitable.
此時前述通式(12)表示之有2個烯丙基之苯酚化合物宜使用下列通式(13)表示之化合物較佳。 【化15】(式中,R9 同前述,s為1~12之正數。)In this case, it is preferred to use a compound represented by the following formula (13) as the phenol compound having two allyl groups represented by the above formula (12). 【化15】 (wherein R 9 is the same as above, and s is a positive number from 1 to 12.)
為了獲得前述具醇性羥基之含有聚矽氧骨架之高分子化合物,如此之化合物為合適。In order to obtain the above polymer compound having a polyoxymethylene skeleton having an alcoholic hydroxyl group, such a compound is suitable.
此時前述通式(12)表示之有2個烯丙基之苯酚化合物宜使用下列通式(14)表示之化合物較佳。 【化16】(式中,R9 同前述。)In this case, it is preferred to use a compound represented by the following formula (14) as the phenol compound having two allyl groups represented by the above formula (12). 【化16】 (wherein R 9 is the same as above.)
為了獲得前述有苯酚性羥基之含有聚矽氧骨架之高分子化合物,如此之化合物為合適。In order to obtain the above-mentioned polymer compound containing a polyoxymethylene skeleton having a phenolic hydroxyl group, such a compound is suitable.
又,本發明提供一種含有聚矽氧骨架之高分子化合物,具有下列通式(24)表示之重複單元且重量平均分子量為3,000~500,000。 【化1】(式中,R21 ~R24 可分別不同也可相同,表示碳數1~15之1價有機基,也可以含有氧原子。R18 及R19 可分別不同也可相同,表示碳數1~28之1價有機基,也可以含有氧原子。m’為0~100之整數,o為0~100之整數。c’、d’、e’及f’為0或正數,a’、b’、g’及h’為正數。惟a’+b’+c’+d’+e’+f’+g’+h’=1。又,X’為下列通式(25)或通式(26)表示之2價之有機基,Y為下列通式(3)表示之2價之有機基,W為下列通式(4)表示之2價之有機基,U為下列通式(5)表示之2價之有機基。) 【化18】(虛線代表鍵結,R5 及R6 各為碳數1~4之烷基或烷氧基,彼此可相同也可不同。x為0、1、及2中之任一者。) 【化19】(式中,V係選自下列中之任一者之2價之有機基, 【化20】虛線代表鍵結,p為0或1。R7 及R8 各為碳數1~4之烷基或烷氧基,彼此可相同也可不同。y為0、1、及2中之任一者。) 【化21】(式中,虛線代表鍵結,T表示碳數1~10之伸烷基或2價之芳香族基,R9 表示氫原子或甲基。) 【化22】(式中,虛線代表鍵結,T及R9 同前述,R10 表示1價之含羧基之有機基。)Further, the present invention provides a polymer compound containing a polyfluorene skeleton having a repeating unit represented by the following formula (24) and having a weight average molecular weight of 3,000 to 500,000. 【化1】 (In the formula, R 21 to R 24 may be different or the same, and may represent a monovalent organic group having 1 to 15 carbon atoms, and may also contain an oxygen atom. R 18 and R 19 may be different or the same, and represent a carbon number of 1 The monovalent organic group of ~28 may also contain an oxygen atom. m' is an integer from 0 to 100, and o is an integer from 0 to 100. c', d', e', and f' are 0 or a positive number, a', b', g' and h' are positive numbers. Only a'+b'+c'+d'+e'+f'+g'+h'=1. Further, X' is represented by the following general formula (25) or general formula (26) a divalent organic group, Y is a divalent organic group represented by the following formula (3), W is a divalent organic group represented by the following formula (4), and U is a divalent value represented by the following formula (5) Organic base.) 【化18】 (The broken line represents a bond, and each of R 5 and R 6 is an alkyl group having 1 to 4 carbon atoms or an alkoxy group, and may be the same or different from each other. x is any one of 0, 1, and 2.) 19] (wherein V is a divalent organic group selected from any one of the following, [Chemical 20] The dashed line represents the bond and p is 0 or 1. R 7 and R 8 are each an alkyl group having 1 to 4 carbon atoms or an alkoxy group, and may be the same or different. y is any of 0, 1, and 2. ) 【化21】 (wherein, the dotted line represents a bond, T represents an alkyl group having a carbon number of 1 to 10 or a divalent aromatic group, and R 9 represents a hydrogen atom or a methyl group.) (wherein, the dotted line represents a bond, T and R 9 are the same as defined above, and R 10 represents a monovalent carboxyl group-containing organic group.)
若為如此的含有聚矽氧骨架之高分子化合物,可改善如銅、鋁之金屬配線、電極、基板上,尤其如氮化矽之基板上產生之剝離的問題,能使用泛用之2.38%TMAH水溶液於顯影液,在圖案底部、基板上不發生渣滓、拖尾地形成微細圖案,且其成為硬化膜為機械強度、藥品耐性、可靠性等優異之化學增幅型負型光阻材料之基礎樹脂。If such a polymer compound containing a polyfluorene skeleton is used, the problem of peeling on a metal wiring such as copper or aluminum, an electrode, or a substrate, particularly a substrate such as tantalum nitride, can be improved, and 2.38% of general use can be used. The TMAH aqueous solution forms a fine pattern on the substrate at the bottom of the pattern and on the substrate without slag or tailing, and it becomes the basis of the chemically amplified negative-type photoresist material having excellent mechanical strength, chemical resistance, reliability, and the like. Resin.
此時前述通式(24)中之o為1~100之整數,R21 ~R24 可相同或不同,為碳數1~8之1價烴基,R18 為下列通式(27)表示之含有羥基或烷氧基之苯基取代基,R19 和R21 ~R24 可相同也可不同,為也可以含有氧原子之碳數1~10之1價有機基,或為和R18 相同或不同之下列通式(27)表示之含羥基或烷氧基之苯基取代基較佳。 【化23】(式中,r為0~10之整數,R20 為羥基或碳數1~12之直鏈狀、分支狀或環狀之烷氧基。)In the above formula (24), o is an integer of from 1 to 100, and R 21 to R 24 may be the same or different, and are a monovalent hydrocarbon group having 1 to 8 carbon atoms, and R 18 is represented by the following formula (27). a phenyl substituent having a hydroxyl group or an alkoxy group, and R 19 and R 21 to R 24 may be the same or different, and may be a monovalent organic group having 1 to 10 carbon atoms which may also contain an oxygen atom, or may be the same as R 18 . Or a phenyl substituent having a hydroxyl group or an alkoxy group represented by the following formula (27) is preferred. 【化23】 (wherein, r is an integer of 0 to 10, and R 20 is a hydroxyl group or a linear, branched or cyclic alkoxy group having 1 to 12 carbon atoms.)
若為使用如此之含有聚矽氧骨架之高分子化合物之化學增幅型負型光阻材料,於圖案形成時能使曝光部之交聯反應性改善。又,藉由曝光部之交聯反應性提高,曝光部對於顯影液之溶解性減低,溶解對比度增大。In the case of using such a chemically amplified negative-type photoresist material containing a polymer compound having a polyfluorene skeleton, the crosslinking reactivity of the exposed portion can be improved at the time of pattern formation. Moreover, the crosslinking reactivity of the exposed portion is improved, the solubility of the exposed portion to the developer is reduced, and the dissolution contrast is increased.
此時前述通式(27)表示之苯基取代基宜為選自下式(28)中之1種或2種以上之基較佳。 【化24】(式中,伴隨波浪線之直線代表鍵結手。)In this case, the phenyl substituent represented by the above formula (27) is preferably one or two or more selected from the group consisting of the following formula (28). 【化24】 (In the formula, the straight line accompanying the wavy line represents the bonding hand.)
若為使用如此之含有聚矽氧骨架之高分子化合物之化學增幅型負型光阻材料,於圖案形成能使曝光部之交聯反應性更為改善。又,藉由更改善曝光部之交聯反應性,曝光部對於顯影液之溶解性更減低,溶解對比度增大。In the case of using such a chemically amplified negative-type photoresist material containing a polymer compound having a polyfluorene skeleton, the pattern formation can further improve the crosslinking reactivity of the exposed portion. Moreover, by further improving the crosslinking reactivity of the exposed portion, the solubility of the exposed portion to the developer is further reduced, and the dissolution contrast is increased.
再者,本發明提供一種化學增幅型負型光阻材料,係含有下列成分而成: (A)前述含有聚矽氧骨架之高分子化合物; (B)因波長190~500nm之光分解並產生酸之光酸產生劑; (C)交聯劑,選自於由甲醛或甲醛-醇改性而得之胺基縮合物、1分子中平均有2個以上之羥甲基或烷氧基羥甲基之苯酚化合物、及多元苯酚之羥基之氫原子取代成環氧丙基而得之化合物、及多元苯酚之羥基之氫原子取代為下式(C-1)表示之取代基而得之化合物、及有2個以上之下式(C-2)表示之有環氧丙基之氮原子之化合物中之1種以上; 【化25】(式中,虛線代表鍵結,Rc代表碳數1至6之直鏈狀、分枝狀、或環狀之烷基,z代表1或2。) (D)溶劑;及 (E)鹼性化合物。Furthermore, the present invention provides a chemically amplified negative-type photoresist material comprising the following components: (A) the above-mentioned polymer compound containing a polyfluorene skeleton; (B) decomposing and generating light by a wavelength of 190 to 500 nm An acid photoacid generator; (C) a crosslinking agent selected from the group consisting of an amine condensate modified with formaldehyde or formaldehyde-alcohol, and an average of two or more methylol groups or alkoxylated groups in one molecule. a compound obtained by substituting a methyl phenol compound and a hydrogen atom of a hydroxyl group of a polyhydric phenol with an epoxy propyl group, and a hydrogen atom of a hydroxyl group of a polyhydric phenol, and a compound represented by the following formula (C-1) And one or more of two or more compounds having a nitrogen atom of a glycidyl group represented by the following formula (C-2); (wherein, the dotted line represents a bond, Rc represents a linear, branched, or cyclic alkyl group having 1 to 6 carbon atoms, and z represents 1 or 2.) (D) solvent; and (E) basic Compound.
若為如此的化學增幅型負型光阻材料,能改善如銅、鋁之金屬配線、電極、基板上,尤其如氮化矽之基板上發生之剝離之問題,能使用泛用之2.38%TMAH水溶液於顯影液,在圖案底部、基板上不發生渣滓、拖尾地形成微細圖案。If such a chemically amplified negative-type photoresist material can improve the problem of peeling occurring on a metal wiring such as copper or aluminum, an electrode, or a substrate, particularly on a substrate such as tantalum nitride, a general-purpose 2.38% TMAH can be used. The aqueous solution is formed in a developing solution to form a fine pattern on the bottom of the pattern and on the substrate without dross or tailing.
再者,本發明提供一種光硬化性乾性膜,其具有膜厚10~100μm之光硬化性樹脂層以支持膜及保護膜夾持之結構,其特徵為:前述光硬化性樹脂層係由前述化學增幅型負型光阻材料形成。Furthermore, the present invention provides a photocurable dry film having a structure in which a photocurable resin layer having a thickness of 10 to 100 μm is sandwiched between a support film and a protective film, and the photocurable resin layer is as described above. A chemically amplified negative photoresist material is formed.
若為如此之光硬化性乾性膜,能於廣範圍之膜厚及波長區形成微細圖案,且利用低溫之後硬化,可撓性、耐熱性、電氣特性、密合性、可靠性、及藥品耐性優異。In the case of such a photocurable dry film, a fine pattern can be formed in a wide range of film thicknesses and wavelength regions, and after curing at a low temperature, flexibility, heat resistance, electrical properties, adhesion, reliability, and drug resistance can be obtained. Excellent.
再者,本發明提供一種光硬化性乾性膜之製造方法,包括以下步驟: (I)將前述化學增幅型負型光阻材料連續地塗佈在支持膜上,並形成光硬化性樹脂層; (II)使前述光硬化性樹脂層連續地乾燥; (III)又,於前述光硬化性樹脂層上貼合保護膜。Furthermore, the present invention provides a method for producing a photocurable dry film, comprising the steps of: (I) continuously applying the chemically amplified negative photoresist material to a support film, and forming a photocurable resin layer; (II) The photocurable resin layer is continuously dried; (III) Further, a protective film is bonded to the photocurable resin layer.
為了獲得前述光硬化性乾性膜,如此之製造方法為合適。In order to obtain the aforementioned photocurable dry film, such a production method is suitable.
再者,本發明提供一種圖案形成方法,包含以下步驟: (1)將前述化學增幅型負型光阻材料塗佈在基板上並形成感光材皮膜; (2)其次,於加熱處理後介隔光罩以波長190~500nm之高能射線或電子束將感光材皮膜進行曝光; (3)加熱處理後使用顯影液進行顯影。Furthermore, the present invention provides a pattern forming method comprising the steps of: (1) applying the aforementioned chemically amplified negative-type photoresist material on a substrate and forming a photosensitive material film; (2) secondly, separating after heat treatment The photomask exposes the photosensitive material film with a high-energy ray or an electron beam having a wavelength of 190 to 500 nm; (3) development is performed using a developing solution after the heat treatment.
若為如此的圖案形成方法,能改善如銅、鋁之金屬配線、電極、基板上,尤其如氮化矽之基板上發生之剝離之問題,能使用泛用之2.38%TMAH水溶液於顯影液,在圖案底部、基板上不發生渣滓、拖尾地形成微細圖案。又,化學增幅型負型光阻材料之塗佈可利用旋塗法實施。If such a pattern forming method is used, the problem of peeling occurring on a metal wiring such as copper or aluminum, an electrode, or a substrate, particularly a substrate such as tantalum nitride, can be improved, and a general-purpose 2.38% TMAH aqueous solution can be used in the developing solution. A fine pattern is formed on the bottom of the pattern and on the substrate without dross or tailing. Further, the application of the chemically amplified negative photoresist material can be carried out by a spin coating method.
再者,本發明提供一種圖案形成方法,包含以下步驟: (i)使藉由從前述光硬化性乾性膜將該保護膜剝離而露出之光硬化性樹脂層密合於基板; (ii)於介隔該支持膜或該支持膜已剝離之狀態,介隔光罩對於該光硬化性樹脂層以波長190~500nm之高能射線或電子束進行曝光; (iii)進行曝光後之加熱處理;及 (iv)以顯影液進行顯影。Furthermore, the present invention provides a pattern forming method comprising the steps of: (i) adhering a photocurable resin layer exposed by peeling the protective film from the photocurable dry film to a substrate; (ii) Intercepting the support film or the support film in a state in which the support film is exposed to the photocurable resin layer by a high-energy ray or an electron beam having a wavelength of 190 to 500 nm; (iii) performing heat treatment after exposure; (iv) Development with a developing solution.
若為如此的圖案形成方法,能改善如銅、鋁之金屬配線、電極、基板上,尤其如氮化矽之基板上發生之剝離之問題,能使用泛用之2.38%TMAH水溶液於顯影液,在圖案底部、基板上不發生渣滓、拖尾地形成微細圖案。If such a pattern forming method is used, the problem of peeling occurring on a metal wiring such as copper or aluminum, an electrode, or a substrate, particularly a substrate such as tantalum nitride, can be improved, and a general-purpose 2.38% TMAH aqueous solution can be used in the developing solution. A fine pattern is formed on the bottom of the pattern and on the substrate without dross or tailing.
此時前述顯影步驟之後,宜包括將因前述顯影而圖案化之皮膜於溫度100~250℃進行後硬化之步驟。After the development step at this time, it is preferable to include a step of post-curing the film patterned by the development at a temperature of 100 to 250 °C.
以如此方式獲得之硬化皮膜,可撓性、和基板之密合性、耐熱性、電氣特性、機械強度及對於助焊劑液之藥品耐性優異,使用如此之硬化皮膜作為保護用皮膜之半導體元件的可靠性亦優良,尤其可防止溫度周期試驗時出現龜裂。The hardened film obtained in this manner is excellent in flexibility, adhesion to a substrate, heat resistance, electrical properties, mechanical strength, and chemical resistance to a flux liquid, and such a hardened film is used as a semiconductor element of a protective film. Excellent reliability, especially to prevent cracking during temperature cycle test.
此時前述基板可為有開口寬為10~100μm且深度為10~120μm溝及孔中之任一者或兩者之基板。In this case, the substrate may be a substrate having one or both of a groove having a width of 10 to 100 μm and a depth of 10 to 120 μm and a hole.
如上,若為本發明之光硬化性乾性膜,即使在帶有凹凸之基板上仍能施以廣範圍膜厚之光阻層並形成微細圖案。As described above, according to the photocurable dry film of the present invention, a photoresist layer having a wide range of film thickness can be applied to a substrate having irregularities to form a fine pattern.
再者,本發明提供一種疊層體,係在具有開口寬10~100μm且深度10~120μm溝及孔中之任一者或兩者之基板疊層前述光硬化性乾性膜之光硬化性樹脂層而成。Furthermore, the present invention provides a laminate in which a photocurable resin of the photocurable dry film is laminated on a substrate having either or both of a groove having a width of 10 to 100 μm and a depth of 10 to 120 μm and a hole. Layered.
若為如此的疊層體,如上述圖案可充分填埋,可成為各特性良好之疊層體。If such a laminate is sufficiently filled as described above, it can be a laminate having good properties.
又,本發明提供一種基板,係將前述圖案形成方法所形成之圖案由硬化之皮膜保護。Further, the present invention provides a substrate in which a pattern formed by the pattern forming method is protected by a cured film.
若為如此的基板,可成為由可撓性、密合性、耐熱性、電氣特性、機械強度、藥品耐性、可靠性、及龜裂耐性優異之硬化皮膜保護之基板。 (發明之效果)Such a substrate can be a substrate protected by a cured film excellent in flexibility, adhesion, heat resistance, electrical properties, mechanical strength, chemical resistance, reliability, and crack resistance. (Effect of the invention)
如以上,若為本發明,可提供:能大幅改善如銅、鋁之金屬配線、電極、基板上,尤其如氮化矽之基板上發生之剝離之問題之化學增幅型負型光阻材料之基礎樹脂所合適使用之含有聚矽氧骨架之高分子化合物及其製造方法、及使用此含有聚矽氧骨架之高分子化合物之化學增幅型負型光阻材料。又,藉由使用此化學增幅型負型光阻材料,可於廣範圍波長區不發生渣滓、拖尾地形成微細圖案,且伴隨晶片之高密度化、高整合化,於再配線技術可為圖案之微細化。又,此化學增幅型負型光阻材料可利用2.38%TMAH水溶液等鹼水溶液顯影,能提供光硬化性乾性膜及使用此膜之圖案形成方法。又,藉由將依如此之圖案形成方法獲得之圖案於低溫進行後硬化,可獲得由可撓性、密合性、耐熱性、電氣特性、機械強度、藥品耐性、可靠性、及龜裂耐性優異之硬化皮膜保護之基板。As described above, according to the present invention, it is possible to provide a chemically amplified negative-type photoresist material capable of greatly improving the problem of peeling occurring on a metal wiring such as copper or aluminum, an electrode, or a substrate, particularly on a substrate such as tantalum nitride. A polymer compound containing a polyfluorene skeleton which is suitably used for a base resin, a method for producing the same, and a chemically amplified negative-type photoresist material using the polymer compound containing a polyfluorene skeleton. Moreover, by using the chemically amplified negative-type photoresist material, fine patterns can be formed without slag and tailing in a wide range of wavelength regions, and the high-density and high integration of the wafer can be achieved in the rewiring technology. The pattern is refined. Further, the chemically amplified negative-type photoresist material can be developed by using an aqueous alkali solution such as a 2.38% TMAH aqueous solution, and can provide a photocurable dry film and a pattern forming method using the film. Further, by performing post-hardening of the pattern obtained by such a pattern forming method at low temperature, flexibility, adhesion, heat resistance, electrical properties, mechanical strength, chemical resistance, reliability, and crack resistance can be obtained. Excellent hardened film protection substrate.
如上述,需要有能改善如銅、鋁之金屬配線、電極、基板上,尤其如氮化矽之基板上發生之剝離之問題,可使用泛用之2.38%TMAH水溶液為顯影液,在圖案底部、基板上不發生渣滓、拖尾地形成微細圖案,且其硬化膜為機械強度、藥品耐性、可靠性等優異之化學增幅型負型光阻材料之基礎樹脂適合使用之含有聚矽氧骨架之高分子化合物。As described above, there is a need to improve the problem of peeling occurring on a metal wiring such as copper or aluminum, an electrode, or a substrate, particularly a substrate such as tantalum nitride, and a general-purpose 2.38% TMAH aqueous solution can be used as a developing solution at the bottom of the pattern. a fine pattern is formed on the substrate without slag or tailing, and the cured film is a chemically amplified, negatively resistive material, and the base resin of the chemically amplified negative-type photoresist material is suitable for use. Polymer compound.
本案發明人等為了達成上述目的,努力研究結果發現:若將下列通式(12)表示之有2個烯丙基之苯酚化合物、下列結構式(8)表示之氫矽亞苯、下列通式(9)表示之二氫有機矽氧烷、下列通式(10)表示之有2個烯丙基之苯酚化合物、及下列通式(11)表示之有2個烯丙基之化合物,於觸媒存在下進行聚合反應,獲得含有醇性羥基之含有聚矽氧骨架之高分子化合物或含有苯酚性羥基之含有聚矽氧骨架之高分子化合物,再使前述含有聚矽氧骨架之高分子化合物之醇性羥基或苯酚性羥基之全部或一部分和二羧酸酐反應,可將羧基導入到聚矽氧骨架,可獲得含有羧酸及矽氧烷鏈之含有聚矽氧骨架之高分子化合物。本案發明人等更發現:使用含有前述羧酸及矽氧烷鏈之含有聚矽氧骨架之高分子化合物而含下列(A)~(E)成分而成之化學增幅型負型光阻材料可形成微細圖案,能大幅改善如銅、鋁之金屬配線、電極、基板上,尤其如氮化矽之基板上產生之剝離之問題,能大幅改善基板密合性。基於利用上述圖案形成方法獲得之硬化皮膜係優良之電氣・電子零件保護用皮膜之見解,乃完成本發明。In order to achieve the above object, the inventors of the present invention have found that a phenol compound having two allyl groups represented by the following formula (12), a hydroquinone represented by the following structural formula (8), and the following formula (9) a dihydroorganoorganoxane, a phenol compound having two allyl groups represented by the following formula (10), and a compound having two allyl groups represented by the following formula (11), The polymerization reaction is carried out in the presence of a medium to obtain a polymer compound containing a polyoxymethylene skeleton containing an alcoholic hydroxyl group or a polymer compound containing a polyoxyxylene skeleton containing a phenolic hydroxyl group, and then the above polymer compound containing a polyfluorene skeleton All or a part of the alcoholic hydroxyl group or the phenolic hydroxyl group is reacted with a dicarboxylic acid anhydride, and a carboxyl group can be introduced into the polyfluorene skeleton to obtain a polymer compound containing a polyoxonium skeleton containing a carboxylic acid and a siloxane chain. The inventors of the present invention have found that a chemically amplified negative-type photoresist material comprising the following polymerizable compound containing a polyfluorene skeleton and containing the following (A) to (E) components can be used. The formation of a fine pattern can greatly improve the problem of peeling occurring on a metal wiring such as copper or aluminum, an electrode, or a substrate, particularly on a substrate such as tantalum nitride, and can greatly improve substrate adhesion. The present invention has been completed based on the findings of a film for electrical and electronic component protection which is excellent in a hardened film obtained by the above-described pattern forming method.
以下針對本發明詳細説明,但本發明不限於此等。The invention is described in detail below, but the invention is not limited thereto.
本發明之含有聚矽氧骨架之高分子化合物具有下列通式(1)表示之重複單元且重量平均分子量為3,000~500,000。 【化26】(式中,R1 ~R4 表示彼此可各不同或相同之碳數1~8之1價烴基。m為1~100之整數。a、b、c、d、e、及f為0或正數,g及h為正數。惟a+b+c+d+e+f+g+h=1。又,X為下列通式(2)表示之2價之有機基,Y為下列通式(3)表示之2價之有機基,W為下列通式(4)表示之2價之有機基,U為下列通式(5)表示之2價之有機基。) 【化27】(式中,Z係選自下列中任一者之2價之有機基 【化28】,虛線代表鍵結,n為0或1。R5 及R6 各為碳數1~4之烷基或烷氧基,彼此可相同也可不同。x為0、1、及2中之任一者。) 【化29】(式中,V係選自下列中任一者之2價之有機基 【化30】,虛線代表鍵結,p為0或1。R7 及R8 各為碳數1~4之烷基或烷氧基,彼此可相同也可不同。y為0、1、及2中之任一者。) 【化31】(式中,虛線代表鍵結,T表示碳數1~10之伸烷基或2價之芳香族基,R9 表示氫原子或甲基。) 【化32】(式中,虛線代表鍵結,T及R9 同前述,R10 表示1價之含羧基之有機基。)The polymer compound containing a polyfluorene skeleton of the present invention has a repeating unit represented by the following formula (1) and has a weight average molecular weight of 3,000 to 500,000. 【化26】 (wherein R 1 to R 4 represent a monovalent hydrocarbon group having 1 to 8 carbon atoms which may be different or identical to each other. m is an integer of 1 to 100. a, b, c, d, e, and f are 0 or A positive number, g and h are positive numbers, but a+b+c+d+e+f+g+h=1. Further, X is a divalent organic group represented by the following formula (2), and Y is a divalent organic group represented by the following formula (3), and W is the following The divalent organic group represented by the formula (4), and U is a divalent organic group represented by the following formula (5).) [Chem. 27] (wherein Z is a divalent organic group selected from any one of the following: [28] The dotted line represents the bond and n is 0 or 1. R 5 and R 6 are each an alkyl group having 1 to 4 carbon atoms or an alkoxy group, and may be the same or different. x is any one of 0, 1, and 2. ) 【化29】 (wherein V is a divalent organic group selected from any one of the following: [30] The dotted line represents the bond and p is 0 or 1. R 7 and R 8 are each an alkyl group having 1 to 4 carbon atoms or an alkoxy group, and may be the same or different. y is any of 0, 1, and 2. ) 【化31】 (wherein, the dotted line represents a bond, T represents an alkyl group having a carbon number of 1 to 10 or a divalent aromatic group, and R 9 represents a hydrogen atom or a methyl group.) (wherein, the dotted line represents a bond, T and R 9 are the same as defined above, and R 10 represents a monovalent carboxyl group-containing organic group.)
上述通式(1)中之R1 ~R4 表示各不同或相同之碳數1~8之1價烴基,較佳為表示碳數1~6之1價烴基。具體而言,可列舉甲基、乙基、丙基、異丙基、正丁基、第三丁基、環己基等直鏈狀、分支狀或環狀之烷基;乙烯基、烯丙基、丙烯基、丁烯基、己烯基、環己烯基等直鏈狀、分支狀或環狀之烯基;苯基、甲苯基等芳基;苄基、苯乙基等芳烷基等。R 1 to R 4 in the above formula (1) represent different or identical monovalent hydrocarbon groups having 1 to 8 carbon atoms, and preferably a monovalent hydrocarbon group having 1 to 6 carbon atoms. Specific examples thereof include a linear, branched or cyclic alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a n-butyl group, a t-butyl group or a cyclohexyl group; and a vinyl group; a linear, branched or cyclic alkenyl group such as a propenyl group, a butenyl group, a hexenyl group or a cyclohexenyl group; an aryl group such as a phenyl group or a tolyl group; an aralkyl group such as a benzyl group or a phenethyl group; .
又,考慮和後述交聯劑及光酸產生劑之相溶性及光硬化性之觀點,m為1~100之整數,較佳為1~80之整數。又,考量對基板之密合性、電氣特性、及可靠性之觀點,a、b、c、d、e、及f為0或正數,g及h為正數。惟a+b+c+d+e+f+g+h=1。於此情形,a、b、c、d、e、f、g及h為:0≦a≦0.5、0≦b≦0.3、0≦c≦0.5、0≦d≦0.3、0≦e≦0.8、0≦f≦0.5、0<g≦0.8,且0<h≦0.5較佳。 針對上述a、b、c、d、e、f、g、及h,尤其: i.0≦a≦0.5、0≦b≦0.3、0≦c≦0.5、0≦d≦0.3、0≦e≦0.8、0≦f≦0.5、0<g≦0.8,且0<h≦0.5 ii.0≦a≦0.5、0≦b≦0.3且c=0、d=0、0≦e≦0.8、0≦f≦0.5、0<g≦0.8,且0<h≦0.5 iii.a=0、b=0、0≦c≦0.5、0≦d≦0.3、0≦e≦0.8、0≦f≦0.5、0<g≦0.8,且0<h≦0.5 iv.a=0、b=0、c=0、d=0、0≦e≦0.3、0≦f≦0.2、0<g≦0.8,且0<h≦0.5 v.a=0、b=0、c=0、d=0、e=0、f=0、0<g≦0.8,且0<h≦0.5 為合適。Further, m is an integer of from 1 to 100, and preferably an integer of from 1 to 80, from the viewpoints of compatibility with a crosslinking agent and a photoacid generator described later, and photocurability. Further, in consideration of the adhesion, electrical characteristics, and reliability of the substrate, a, b, c, d, e, and f are 0 or a positive number, and g and h are positive numbers. Only a+b+c+d+e+f+g+h=1. In this case, a, b, c, d, e, f, g, and h are: 0≦a≦0.5, 0≦b≦0.3, 0≦c≦0.5, 0≦d≦0.3, 0≦e≦0.8 0 ≦ f ≦ 0.5, 0 < g ≦ 0.8, and 0 < h ≦ 0.5 is preferred. For the above a, b, c, d, e, f, g, and h, in particular: i.0≦a≦0.5, 0≦b≦0.3, 0≦c≦0.5, 0≦d≦0.3, 0≦e ≦0.8, 0≦f≦0.5, 0<g≦0.8, and 0<h≦0.5 ii.0≦a≦0.5, 0≦b≦0.3 and c=0, d=0, 0≦e≦0.8,0 ≦f≦0.5, 0<g≦0.8, and 0<h≦0.5 iii.a=0, b=0, 0≦c≦0.5, 0≦d≦0.3, 0≦e≦0.8, 0≦f≦0.5 , 0<g≦0.8, and 0<h≦0.5 iv.a=0, b=0, c=0, d=0, 0≦e≦0.3, 0≦f≦0.2, 0<g≦0.8, and 0 < h ≦ 0.5 va = 0, b = 0, c = 0, d = 0, e = 0, f = 0, 0 < g ≦ 0.8, and 0 < h ≦ 0.5 is suitable.
此時e之理想範圍為0≦e≦0.8,更理想範圍為0≦e≦0.6,更理想範圍為0≦e≦0.3。At this time, the ideal range of e is 0≦e≦0.8, and the more desirable range is 0≦e≦0.6, and the more desirable range is 0≦e≦0.3.
又,f之理想範圍為0<f≦0.5,更佳為0<f≦0.3。f若為0.5以下,可防止本發明之目的鹼水溶液用於顯影液之圖案化出現難溶於鹼水溶液之顯影液之情事。又,f若為0.5以下,可以防止:成膜之膜之黏著性顯著而損及加工性,或當製作本發明之另一目的之具以支持膜及保護膜夾持之結構之光硬化性乾性膜時,保護膜不能剝離,不能作為光硬化性乾性膜使用之情事。Further, the ideal range of f is 0 < f ≦ 0.5, more preferably 0 < f ≦ 0.3. When f is 0.5 or less, the alkali aqueous solution of the object of the present invention can be prevented from being used for patterning of a developer to develop a developer which is hardly soluble in an aqueous alkali solution. Further, when f is 0.5 or less, it is possible to prevent the film from being formed into a film which is remarkably deteriorated and to deteriorate the workability, or to form a photocurable structure having a structure in which the support film and the protective film are sandwiched, which is another object of the present invention. In the case of a dry film, the protective film cannot be peeled off and cannot be used as a photocurable dry film.
又,g之理想範圍為0<g≦0.8,更佳為0.2≦g≦0.8。g若為0.2以上,則無損對鹼水溶液之顯影液之溶解性,可獲得良好之圖案。亦即,g為0.2以上,且負型圖案形成之未曝光部對於鹼水溶液之顯影液之溶解性良好的話,即使光阻材料在基板上之被覆膜厚為厚時,仍能防止發生圖案底部有溶解殘留、渣滓、基板上圖案的兩旁有拖尾之圖案劣化。反之,g若為0.8以下,對於鹼水溶液之顯影液之溶解性適當,在為了獲得負圖案使用之交聯反應不至於變成不溶化,可抑制無法獲得圖案之問題發生。Further, the ideal range of g is 0 < g ≦ 0.8, more preferably 0.2 ≦ g ≦ 0.8. When g is 0.2 or more, the solubility in the developing solution of the aqueous alkali solution is not impaired, and a favorable pattern can be obtained. In other words, when g is 0.2 or more and the unexposed portion in which the negative pattern is formed has good solubility in the developer solution of the aqueous alkali solution, even if the thickness of the coating material on the substrate is thick, the pattern can be prevented from occurring. The bottom has dissolved residue, dross, and the pattern on the substrate has a trailing pattern on both sides. On the other hand, when g is 0.8 or less, the solubility in the developer of the aqueous alkali solution is appropriate, and the crosslinking reaction used to obtain the negative pattern does not become insolubilized, and the problem that the pattern cannot be obtained can be suppressed.
另一方面,h之理想範圍為0<h≦0.5,更佳為0<h≦0.3。On the other hand, the ideal range of h is 0 < h ≦ 0.5, more preferably 0 < h ≦ 0.3.
又,上述通式(1)中之X為下列通式(2)表示之2價之有機基,Y為下列通式(3)表示之2價之有機基,W為下列通式(4)表示之2價之有機基,U為下列通式(5)表示之2價之有機基。 【化33】(式中,Z係選自於下列中任一者之2價之有機基 【化34】,虛線代表鍵結,n為0或1。R5 及R6 各為碳數1~4之烷基或烷氧基,彼此可相同也可不同。x為0、1、及2中之任一者。) 【化35】(式中,V係選自於下列中任一者之2價之有機基 【化36】,虛線代表鍵結,p為0或1。R7 及R8 各為碳數1~4之烷基或烷氧基,彼此可相同也可不同。y為0、1、及2中之任一者。) 【化37】(式中,虛線代表鍵結,T表示碳數1~10之伸烷基或2價之芳香族基,R9 表示氫原子或甲基。) 【化38】(式中,虛線代表鍵結,T及R9 同前述,R10 表示1價之含羧基之有機基。)Further, X in the above formula (1) is a divalent organic group represented by the following formula (2), Y is a divalent organic group represented by the following formula (3), and W is the following formula (4) The divalent organic group represented by U is a divalent organic group represented by the following formula (5). 【化33】 (wherein Z is selected from the divalent organic groups of any of the following: [34] The dotted line represents the bond and n is 0 or 1. R 5 and R 6 are each an alkyl group having 1 to 4 carbon atoms or an alkoxy group, and may be the same or different. x is any one of 0, 1, and 2. ) 【化35】 (wherein V is selected from the divalent organic group of any of the following: [36] The dotted line represents the bond and p is 0 or 1. R 7 and R 8 are each an alkyl group having 1 to 4 carbon atoms or an alkoxy group, and may be the same or different. y is any of 0, 1, and 2. ) 【化37】 (wherein, the dotted line represents a bond, T represents an alkyl group having a carbon number of 1 to 10 or a divalent aromatic group, and R 9 represents a hydrogen atom or a methyl group.) (wherein, the dotted line represents a bond, T and R 9 are the same as defined above, and R 10 represents a monovalent carboxyl group-containing organic group.)
又,上述通式(5)中之R10 可代表下列通式(6)表示之1價之含羧基之有機基。 【化39】(式中,虛線代表鍵結,R11 ~R14 為可分別不同或相同的取代基,表示氫原子、鹵素原子、碳數1~12之直鏈狀、分支狀、環狀之烷基、芳香族基,R11 與R12 、R13 與R14 也可各自連結而形成碳數1~12之有取代或無取代之環狀結構。j為1~7中之任一者。)Further, R 10 in the above formula (5) may represent a monovalent carboxyl group-containing organic group represented by the following formula (6). 【化39】 (wherein, the dotted line represents a bond, and R 11 to R 14 are each a different or the same substituent, and represent a hydrogen atom, a halogen atom, a linear, branched, cyclic alkyl group having a carbon number of 1 to 12, In the aromatic group, R 11 and R 12 , R 13 and R 14 may each be bonded to each other to form a substituted or unsubstituted cyclic structure having 1 to 12 carbon atoms. j is any one of 1 to 7.
本發明之含有聚矽氧骨架之高分子化合物之重量平均分子量,由使用其之後述之化學增幅型負型光阻材料之相溶性及光硬化性、及由化學增幅型負型光阻材料獲得之硬化物之機械特性之觀點,為3,000~500,000,較佳為5,000~300,000。又,本發明中,重量平均分子量係利用凝膠滲透層析(GPC)得到之聚苯乙烯換算値。The weight average molecular weight of the polymer compound containing a polyfluorene skeleton of the present invention is obtained by using the compatibility and photocurability of a chemically amplified negative-type photoresist material described later, and by a chemically amplified negative-type photoresist material. The viewpoint of the mechanical properties of the cured product is 3,000 to 500,000, preferably 5,000 to 300,000. Further, in the present invention, the weight average molecular weight is a polystyrene-converted oxime obtained by gel permeation chromatography (GPC).
又,本發明提供製造上述本發明之含有聚矽氧骨架之高分子化合物之方法。 本發明之含有聚矽氧骨架之高分子化合物之製造方法係使具下列通式(7)表示之重複單元之含有聚矽氧骨架之高分子化合物之醇性或苯酚性羥基之全部或一部分和二羧酸酐反應而導入羧基。 又,本發明之含有聚矽氧骨架之高分子化合物之製造方法中,具下列通式(7)表示之重複單元之含有聚矽氧骨架之高分子化合物可作為中間原料使用。 【化40】(式中,R1 ~R4 、a、b、c、d、m、X、Y、及W分別同前述。k及l為正數且k=e+g、l=f+h。又,e、f、g、及h同前述。)Further, the present invention provides a method for producing the above-described polymer compound containing a polyfluorene skeleton according to the present invention. The method for producing a polymer compound containing a polyfluorene skeleton according to the present invention is a method for producing all or a part of an alcoholic or phenolic hydroxyl group of a polymer compound containing a polyfluorene skeleton having a repeating unit represented by the following formula (7). The dicarboxylic anhydride is reacted to introduce a carboxyl group. Further, in the method for producing a polymer compound containing a polyfluorene skeleton according to the present invention, a polymer compound having a polyfluorene skeleton having a repeating unit represented by the following formula (7) can be used as an intermediate material. 【化40】 (wherein R 1 to R 4 , a, b, c, d, m, X, Y, and W are the same as described above. k and l are positive numbers and k=e+g, l=f+h. Further, e, f, g, and h are the same as before.)
又,成為中間原料之具上述通式(7)表示之重複單元之含有聚矽氧骨架之高分子化合物之重量平均分子量若低,目的之上述含有聚矽氧骨架之高分子化合物之平均分子量也低,目的化學增幅型負型光阻材料之黏度降低。故採用使用上述含有聚矽氧骨架之高分子化合物之化學增幅型負型光阻材料形成之樹脂層之黏性率也降低。又,含有聚矽氧骨架之高分子化合物之分子內,含有直鏈狀聚矽氧烷之分子單元之比例[上述通式(1)中之b、d、f、及h]若增加,相對地含矽亞苯(silphenylene)等芳香族化合物之分子單元之比例[上述通式(1)中之a、c、e、及g]減少,上述含有聚矽氧骨架之高分子化合物之黏度降低。故採用使用上述含有聚矽氧骨架之高分子化合物之化學增幅型負型光阻材料形成之樹脂層之黏性率也降低。又,含有聚矽氧骨架之高分子化合物之分子內之直鏈狀聚矽氧烷之分子鏈長若增加,亦即上述通式(1)之m之値增加,上述含有聚矽氧骨架之高分子化合物之黏度降低。故採用使用上述含有聚矽氧骨架之高分子化合物之化學增幅型負型光阻材料形成之樹脂層之黏性率也降低。In addition, the weight average molecular weight of the polymer compound containing a polyfluorene skeleton having a repeating unit represented by the above formula (7) which is an intermediate material is low, and the average molecular weight of the polymer compound containing the polyfluorene skeleton is also desired. Low, the viscosity of the target chemically amplified negative photoresist material is reduced. Therefore, the viscosity of the resin layer formed by using the chemically amplified negative-type photoresist material containing the polymer compound of the polyfluorene skeleton described above is also lowered. Further, in the molecule of the polymer compound containing a polyfluorene skeleton, the ratio of the molecular unit containing the linear polyoxane (when b, d, f, and h in the above formula (1) is increased, relative The ratio of the molecular units of the aromatic compound such as silphenylene (a, c, e, and g in the above formula (1) is decreased, and the viscosity of the polymer compound containing the polyfluorene skeleton is lowered. . Therefore, the viscosity of the resin layer formed by using the chemically amplified negative-type photoresist material containing the polymer compound of the polyfluorene skeleton described above is also lowered. Further, if the molecular chain length of the linear polyoxyalkylene in the molecule of the polymer compound containing the polyoxyn skeleton is increased, that is, the enthalpy of m of the above formula (1) is increased, and the above-mentioned polyoxonium skeleton is contained. The viscosity of the polymer compound is lowered. Therefore, the viscosity of the resin layer formed by using the chemically amplified negative-type photoresist material containing the polymer compound of the polyfluorene skeleton described above is also lowered.
具上述通式(7)表示之重複單元之含有聚矽氧骨架之高分子化合物可藉由於觸媒存在下,使下列結構式(8)表示之氫矽亞苯(1,4-雙(二甲基矽基)苯)及下列通式(9)表示之二氫有機矽氧烷中之任一者或兩者、下列通式(10)表示之有2個烯丙基之苯酚化合物及下列通式(11)表示之有2個烯丙基之化合物中之任一者或兩者、及下列通式(12)表示之有2個烯丙基之苯酚化合物進行所謂「矽氫化」聚合反應以獲得; 【化41】【化42】(式中,R3 、R4 、及m同前述。) 【化43】(式中,Z、R5 、R6 、n、及x同前述。) 【化44】(式中,V、R7 、R8 、p、及y同前述。) 【化45】(式中,T及R9 同前述。)。The polymer compound having a polyfluorene skeleton having a repeating unit represented by the above formula (7) can be hydroquinone represented by the following structural formula (8) by the presence of a catalyst (1,4-double (two) Any one or both of methyl mercapto)benzene and a dihydroorganoorganoxane represented by the following formula (9), a phenol compound having two allyl groups represented by the following formula (10), and the following The so-called "hydrazine hydrogenation" polymerization reaction of any one or both of the compounds having two allyl groups represented by the formula (11) and the phenol compound having two allyl groups represented by the following formula (12) Obtain; [41] 【化42】 (wherein R 3 , R 4 , and m are the same as defined above.) (wherein Z, R 5 , R 6 , n, and x are the same as described above.) [Chem. 44] (wherein, V, R 7 , R 8 , p, and y are the same as described above.) (wherein T and R 9 are the same as above.).
上述通式(12)表示之有2個烯丙基之苯酚化合物以下列通式(13)表示之化合物、下列通式(14)表示之化合物為合適。 【化46】(式中,R9 同前述,s為1~12之正數。) 【化47】(式中,R9 同前述。)The phenol compound having two allyl groups represented by the above formula (12) is preferably a compound represented by the following formula (13) and a compound represented by the following formula (14). 【化46】 (wherein R 9 is the same as above, and s is a positive number from 1 to 12.) (wherein R 9 is the same as above.)
首先,針對將上述結構式(8)表示之氫矽亞苯及上述通式(9)表示之二氫有機矽氧烷中之任一者或兩者、上述通式(10)表示之有2個烯丙基之苯酚化合物、上述通式(11)表示之有2個烯丙基且有環氧丙基之化合物,及上述通式(12)表示之有2個烯丙基之苯酚化合物(較佳為上述通式(13)表示之有2個烯丙基且有醇性羥基之化合物、或上述通式(14)表示之有2個烯丙基之苯酚化合物)於觸媒存在下實施之「矽氫化」聚合反應之理想條件説明。First, either or both of hydroquinone represented by the above structural formula (8) and dihydroorganoboxane represented by the above formula (9), and the above formula (10) are represented by 2 Allyl phenol compound, compound represented by the above formula (11) having two allyl groups and having an epoxy group, and a phenol compound having two allyl groups represented by the above formula (12) It is preferred that the compound represented by the above formula (13) having two allyl groups and having an alcoholic hydroxyl group or the phenol compound having two allyl groups represented by the above formula (14) is carried out in the presence of a catalyst. Description of the ideal conditions for the "hydrazine hydrogenation" polymerization.
然後,針對為了獲得上述通式(12)表示之有2個烯丙基之苯酚化合物,尤其是上述通式(13)表示之具2個烯丙基且有醇性羥基之化合物、或上述通式(14)表示之有2個烯丙基之苯酚化合物之適合合成方法進行説明。Then, in order to obtain a phenol compound having two allyl groups represented by the above formula (12), in particular, a compound having two allyl groups and having an alcoholic hydroxyl group represented by the above formula (13), or the above-mentioned compound A suitable synthesis method of a phenol compound having two allyl groups represented by the formula (14) will be described.
然後,針對製備使用矽氫化聚合反應獲得之有醇性或苯酚性羥基之含有聚矽氧骨架之高分子化合物後,使該含有聚矽氧骨架之高分子化合物之醇性或苯酚性羥基之一部分或全部和二羧酸酐反應而導入羧基之反應進行説明。Then, after preparing a polymer compound containing a polyfluorene skeleton having an alcoholic or phenolic hydroxyl group obtained by a hydrogenation polymerization of hydrazine, a part of an alcoholic or phenolic hydroxyl group of the polymer compound containing a polyfluorene skeleton is obtained. The reaction in which all or a dicarboxylic anhydride is reacted to introduce a carboxyl group will be described.
首先,針對於觸媒存在下實施之「矽氫化」聚合反應之理想條件説明。 又,本發明之含有聚矽氧骨架之高分子化合物之重量平均分子量可藉由調整上述通式(10)表示之有2個烯丙基之苯酚化合物、上述通式(11)表示之有2個烯丙基之化合物、及上述通式(12)表示之有2個烯丙基之化合物之烯丙基總數、與上述結構式(8)表示之氫矽亞苯及上述通式(9)表示之二氫有機矽氧烷之氫矽基總數之比(烯丙基總數/氫矽基總數)而輕易控制。或可藉由使用上述有2個烯丙基之特定之含環氧基之化合物、有2個烯丙基之特定之苯酚化合物、及有2個烯丙基之特定之含異氰脲酸骨架之化合物、及氫矽亞苯及二氫有機矽氧烷聚合時使用例如:鄰烯丙基苯酚之類之單烯丙基化合物、或三乙基氫矽烷之類之一氫矽烷、一氫矽氧烷作為分子量調整劑,而輕易地控制上述重量平均分子量。First, an explanation will be given of the ideal conditions for the "hydrazine hydrogenation" polymerization reaction carried out in the presence of a catalyst. Further, the weight average molecular weight of the polymer compound containing a polyfluorene skeleton of the present invention can be adjusted by adjusting the phenol compound having two allyl groups represented by the above formula (10), and the above formula (11) The allyl compound, the total number of allyl groups of the compound having two allyl groups represented by the above formula (12), the hydroquinone represented by the above structural formula (8), and the above formula (9) It is easily controlled by the ratio of the total number of hydroquinone groups of the dihydroorganoorganosiloxane (the total number of allyl groups / the total number of hydroquinone groups). Or by using the above specific epoxy group-containing compound having 2 allyl groups, a specific phenol compound having 2 allyl groups, and a specific isocyanuric acid skeleton having 2 allyl groups. The compound, and the hydroquinone and the dihydroorganosiloxane are used, for example, a monoallyl compound such as o-allylphenol or a hydroquinone or monohydroquinone such as triethylhydrofuran. The oxyalkylene is used as a molecular weight regulator to easily control the above weight average molecular weight.
上述聚合反應中,觸媒可列舉例如鉑(包括鉑黑)、銠、鈀等鉑族金屬單體;H2 PtCl4 ・xH2 O、H2 PtCl6 ・xH2 O、NaHPtCl6 ・xH2 O、KHPtCl6 ・xH2 O、Na2 PtCl6 ・xH2 O、K2 PtCl4 ・xH2 O、PtCl4 ・xH2 O、PtCl2 、Na2 HPtCl4 ・xH2 O(式中,x為0~6之整數較理想,尤其0或6為較佳。)等氯化鉑、氯化鉑酸及氯化鉑酸鹽;醇改性氯化鉑酸(美國專利第3,220,972號說明書);氯化鉑酸與烯烴之錯合物(美國專利第3,159,601號說明書、美國專利第3,159,662號說明書、美國專利第3,775,452號說明書);鉑黑、鈀等鉑族金屬載持於氧化鋁、二氧化矽、碳等擔體者;銠-烯烴錯合物;氯參(三苯基膦)銠(所謂WILKINSON觸媒);氯化鉑、氯化鉑酸或氯化鉑酸鹽與含乙烯基之矽氧烷(尤其含乙烯基之環狀矽氧烷)之錯合物等。 其使用量為觸媒量,通常,就鉑族金屬而言,以相對於反應聚合物之總量為0.001~0.1質量%較佳。In the above polymerization reaction, the catalyst may, for example, be a platinum group metal monomer such as platinum (including platinum black), ruthenium or palladium; H 2 PtCl 4 · xH 2 O, H 2 PtCl 6 · xH 2 O, NaHPtCl 6 · xH 2 O, KHPtCl 6 · xH 2 O, Na 2 PtCl 6 · xH 2 O, K 2 PtCl 4 · xH 2 O, PtCl 4 · xH 2 O, PtCl 2 , Na 2 HPtCl 4 · xH 2 O (where x It is preferably an integer of 0 to 6, especially 0 or 6. Preferably, the platinum chloride, the chloroplatinic acid, and the chloroplatinate; the alcohol-modified platinum chloride acid (US Patent No. 3,220,972); A complex of chloroplatinic acid and an olefin (U.S. Patent No. 3,159,601, U.S. Patent No. 3,159,662, U.S. Patent No. 3,775,452); platinum group, palladium and other platinum group metals supported on alumina, cerium oxide , carbon and other carriers; 铑-olefin complex; chloroform (triphenylphosphine) ruthenium (so-called WILKINSON catalyst); platinum chloride, chloroplatinic acid or chloroplatinate and vinyl-containing ruthenium A complex of an oxane (especially a cyclic siloxane containing a vinyl group). The amount used is a catalyst amount, and it is usually preferably 0.001 to 0.1% by mass based on the total amount of the reaction polymer in terms of the platinum group metal.
上述聚合反應中,可視需要使用溶劑。溶劑,例如甲苯、二甲苯等烴系溶劑為較佳。 就上述聚合條件而言,考量觸媒不失活且能於短時間完成聚合之觀點,聚合溫度為例如40~150℃,尤其60~120℃為較佳。 聚合時間取決於聚合物之種類及量,但為了防止聚合系中有濕氣介入,約在0.5~100小時,尤其0.5~30小時結束較佳。以此方式於聚合反應結束後,當使用溶劑時將溶劑餾去,可製備有上述通式(7)表示之重複單元之含有聚矽氧骨架之高分子化合物。In the above polymerization reaction, a solvent may be used as needed. A solvent such as a hydrocarbon solvent such as toluene or xylene is preferred. With respect to the above polymerization conditions, from the viewpoint that the catalyst is not deactivated and the polymerization can be completed in a short time, the polymerization temperature is preferably, for example, 40 to 150 ° C, especially 60 to 120 ° C. The polymerization time depends on the type and amount of the polymer, but in order to prevent moisture intervening in the polymerization system, it is preferably about 0.5 to 100 hours, especially 0.5 to 30 hours. In this manner, after the completion of the polymerization reaction, when the solvent is used, the solvent is distilled off to prepare a polymer compound containing a polyfluorene skeleton having a repeating unit represented by the above formula (7).
以下針對上述通式(12)、上述通式(13)表示之有醇性羥基之雙(4-羥基-2-烯丙基苯基)衍生物之合成說明理想的合成方法。Hereinafter, an ideal synthesis method will be described for the synthesis of a bis(4-hydroxy-2-allylphenyl) derivative having an alcoholic hydroxyl group represented by the above formula (12) or the above formula (13).
作為合成上述通式(12)表示之化合物之一合成方法,可使用下列通式(15-1)表示之具酮及醇性羥基之化合物作為出發原料。 【化48】(式中,R9 及T同前述。)As a method for synthesizing one of the compounds represented by the above formula (12), a compound having a ketone and an alcoholic hydroxyl group represented by the following formula (15-1) can be used as a starting material. 【化48】 (wherein, R 9 and T are the same as above.)
首先,藉由使上述通式(15-1)表示之具酮及醇性羥基之化合物於酸性條件下和2當量之苯酚縮合,可獲得下列通式(15-2)表示之有醇性羥基之雙酚衍生物。 【化49】(式中,R9 及T同前述。)First, an alcoholic hydroxyl group represented by the following formula (15-2) can be obtained by condensing a compound having a ketone and an alcoholic hydroxyl group represented by the above formula (15-1) under acidic conditions with 2 equivalents of phenol. Bisphenol derivatives. 【化49】 (wherein, R 9 and T are the same as above.)
然後,使上述通式(15-2)表示之具醇性羥基之雙酚衍生物和2當量之鹵化丙烯於非質子性極性溶劑中,在使用碳酸鉀之鹼性條件下反應,可獲得下列通式(15-3)表示之苯酚之羥基之氫原子取代成烯丙基之化合物。 【化50】(式中,R9 及T同前述。)Then, the bisphenol derivative having an alcoholic hydroxyl group represented by the above formula (15-2) and 2 equivalents of a halogenated propylene are reacted in an aprotic polar solvent under basic conditions using potassium carbonate to obtain the following A compound in which a hydrogen atom of a hydroxy group of a phenol represented by the formula (15-3) is substituted with an allyl group. 【化50】 (wherein, R 9 and T are the same as above.)
將上述通式(15-3)表示之苯酚之羥基之氫原子取代成烯丙基之化合物溶於如二甲基苯胺之高沸點溶劑,於180℃附近高溫加熱,使其產生克來森重排(ClaisenRearrangement)反應,可獲得於苯酚之2位有烯丙基轉移之目的之上述通式(12)表示之具醇性羥基之雙(4-羥基-2-烯丙基苯基)衍生物。A compound in which a hydrogen atom of a hydroxy group represented by the above formula (15-3) is substituted with an allyl group is dissolved in a high boiling point solvent such as dimethylaniline, and is heated at a high temperature in the vicinity of 180 ° C to give a Kreisen weight. The Claisen Rearrangement reaction can obtain a bis(4-hydroxy-2-allylphenyl) derivative having an alcoholic hydroxyl group represented by the above formula (12) for the purpose of allyl transfer at the 2-position of phenol. .
另一方面,作為上述通式(12)表示之化合物之另一理想合成方法,可列舉將下列通式(15-4)表示之具酮及羧酸之化合物作為出發原料之方法。 【化51】(式中,R9 同前述。T’代表單鍵、或碳數1~9之伸烷基。)On the other hand, as another preferred synthesis method of the compound represented by the above formula (12), a method of using a compound having a ketone or a carboxylic acid represented by the following formula (15-4) as a starting material can be mentioned. 【化51】 (wherein R 9 is the same as defined above. T' represents a single bond or an alkylene group having 1 to 9 carbon atoms.)
上述通式(15-4)表示之具有酮及羧酸之化合物藉由於同前述酸性條件下和2當量之苯酚縮合,可獲得下列通式(15-5)表示之有羧酸之雙酚衍生物。 【化52】(式中,R9 及T’同前述。)The compound having a ketone and a carboxylic acid represented by the above formula (15-4) can be obtained by condensation of a bisphenol represented by the following formula (15-5) with a phenol condensed under the above acidic conditions and 2 equivalents of a phenol. Things. 【化52】 (wherein, R 9 and T' are the same as above.)
又,使上述通式(15-5)表示之化合物和3當量之鹵化丙烯以和獲得上述烯丙醚時為同樣條件反應,可獲得下列通式(15-6)表示之化合物。此時上述3當量之鹵化丙烯之中, 2當量之鹵化丙烯將上述通式(15-5)表示之化合物之苯酚之羥基之氫原子取代為烯丙基且其餘1當量之鹵化丙烯將上述通式(15-5)表示之化合物之羧酸之氫原子取代為烯丙基,藉此可獲得成為羧酸烯丙酯之下列通式(15-6)表示之化合物。 【化53】(式中,R9 及T’同前述。)Further, the compound represented by the above formula (15-5) and 3 equivalents of a halogenated propylene are reacted under the same conditions as in the case of obtaining the above allyl ether, whereby a compound represented by the following formula (15-6) can be obtained. At this time, among the above-mentioned three equivalents of the halogenated propylene, two equivalents of the halogenated propylene are substituted with the hydrogen atom of the hydroxyl group of the phenol of the compound represented by the above formula (15-5) to the allyl group and the remaining one equivalent of the halogenated propylene is passed. The hydrogen atom of the carboxylic acid of the compound represented by the formula (15-5) is substituted with an allyl group, whereby a compound represented by the following formula (15-6) which is an allyl carboxylate can be obtained. 【化53】 (wherein, R 9 and T' are the same as above.)
又,藉由將上述通式(15-6)表示之化合物溶於如四氫呋喃、甲苯之非質子性溶劑,並將1當量以上,較佳為1~1.5當量之Red-鋁之溶液於0℃~30℃,較佳為0℃~15℃之溫度添加、攪拌,可輕易地進行羧酸部位之還原反應,能獲得和上述通式(15-3)表示之化合物同樣的下列通式(15-7)表示之化合物。 【化54】(式中,R9 及T’同前述。)Further, the compound represented by the above formula (15-6) is dissolved in an aprotic solvent such as tetrahydrofuran or toluene, and a solution of 1 equivalent or more, preferably 1 to 1.5 equivalents of Red-aluminum is placed at 0 ° C. The addition reaction of the carboxylic acid moiety can be easily carried out by adding and stirring at a temperature of from 0 ° C to 15 ° C at ~30 ° C, and the same general formula (15) as the compound represented by the above formula (15-3) can be obtained. -7) The compound indicated. 【化54】 (wherein, R 9 and T' are the same as above.)
然後,上述通式(15-7)表示之化合物藉由同前述克來森重排反應,可獲得和苯酚之2位有烯丙基轉移之目的之上述通式(12)表示之具醇性羥基之雙(4-羥基-2-烯丙基苯基)衍生物為同樣的下列通式(15-8)表示之衍生物。 【化55】(式中,R9 及T’同前述。)Then, the compound represented by the above formula (15-7) can be obtained by the above-described Claissen rearrangement reaction, and the alcoholic property represented by the above formula (12) which has the purpose of allyl transfer at the 2-position of the phenol can be obtained. The bis(4-hydroxy-2-allylphenyl) derivative of the hydroxy group is a derivative represented by the following formula (15-8). 【化55】 (wherein, R 9 and T' are the same as above.)
於此一系列獲得目的之上述通式(12)表示之具醇性羥基之雙(4-羥基-2-烯丙基苯基)衍生物之方法,宜使用雙酚酸(下式(15-9)表示之化合物)作為上述通式(15-5)表示之有羧酸之雙酚衍生物較佳。亦即,雙酚酸在工業上可低廉且輕易取得,可作為合適之出發原料之例。 【化56】 In the series of methods for obtaining a bis(4-hydroxy-2-allylphenyl) derivative having an alcoholic hydroxyl group represented by the above formula (12), it is preferred to use bisphenolic acid (15- The compound represented by 9) is preferably a bisphenol derivative having a carboxylic acid represented by the above formula (15-5). That is, bisphenolic acid is industrially inexpensive and easy to obtain, and can be used as an example of a suitable starting material. 【化56】
使用合適之原料之雙酚酸時,獲得之有醇性羥基之雙(4-羥基-2-烯丙基苯基)衍生物為下式(15-10)表示之化合物,對於使用於上述「矽氫化」聚合反應最理想。 【化57】 When a bisphenolic acid of a suitable raw material is used, the bis(4-hydroxy-2-allylphenyl) derivative having an alcoholic hydroxyl group is a compound represented by the following formula (15-10), which is used for the above The hydrogenation of hydrazine is most desirable. 【化57】
另一方面,下列通式(14)表示之有2個烯丙基之苯酚化合物,藉由同樣使用下列通式(15-1)表示之具酮之化合物之式中T為苯環化合物作為出發原料,可獲得下列通式(14)表示之有2個烯丙基且尚有苯酚性羥基之化合物。成為出發原料之下列通式(15-1)表示之化合物可列舉4-羥基苯二甲醛、4-羥基苯乙酮為理想化合物之例。藉由使此等出發原料於酸性條件下和2當量之2-烯丙基苯酚縮合,可獲得下列通式(14)表示之有苯酚性羥基之雙(4-羥基-2-烯丙基苯基)衍生物。 【化58】(式中,R9 及T同前述。) 【化59】(式中,R9 同前述。)On the other hand, the following formula (14) represents a phenol compound having two allyl groups, and a compound having a ketone represented by the following formula (15-1) is also used as a starting point in which T is a benzene ring compound. As the raw material, a compound having two allyl groups represented by the following formula (14) and having a phenolic hydroxyl group can be obtained. Examples of the compound represented by the following formula (15-1) which is a starting material include 4-hydroxybenzenedialdehyde and 4-hydroxyacetophenone which are ideal compounds. By condensing these starting materials under acidic conditions with 2 equivalents of 2-allylphenol, bis(4-hydroxy-2-allylbenzene represented by the following formula (14) having a phenolic hydroxyl group can be obtained. Base) derivative. 【化58】 (wherein, R 9 and T are the same as above.) (wherein R 9 is the same as above.)
其次,針對使上述使用矽氫化聚合反應獲得之有醇性或有苯酚性羥基之含有聚矽氧骨架之高分子化合物之羥基之全部或一部分和二羧酸酐反應而導入羧基之反應説明。Next, a description will be given of a reaction in which a carboxyl group is introduced by reacting all or a part of a hydroxyl group of a polymer compound containing a polyoxymethylene skeleton having an alcoholic or phenolic hydroxyl group obtained by a hydrogenation polymerization reaction with a dicarboxylic acid anhydride.
其實下列通式(15-11)表示之有羧酸之雙(4-羥基-2-烯丙基苯基)衍生物使用上述矽氫化法也可獲得本發明之含有聚矽氧骨架之高分子化合物,但是當使用下列通式(15-11)表示之有羧酸之雙(4-羥基-2-烯丙基苯基)衍生物時,有時上述結構式(8)表示之氫矽亞苯、上述通式(9)表示之二氫有機矽氧烷之Si-H基會和上述羧酸在矽氫化中進行反應,無法獲得目的之本發明之含有聚矽氧骨架之高分子化合物。因此宜如上述,將有醇性或有苯酚性羥基之含有聚矽氧骨架之高分子化合物製備成中間體後,使該中間體之醇性或苯酚性羥基之全部或一部分和二羧酸酐反應而導入羧基最理想,依此方法,可獲得本發明之含有聚矽氧骨架之高分子化合物。 【化60】(式中,R9 及T同前述。)In the bis(4-hydroxy-2-allylphenyl) derivative having a carboxylic acid represented by the following formula (15-11), the polyfluorene skeleton-containing polymer of the present invention can also be obtained by the above-described hydrazine hydrogenation method. a compound, but when a bis(4-hydroxy-2-allylphenyl) derivative having a carboxylic acid represented by the following formula (15-11) is used, the hydroquinone represented by the above structural formula (8) is sometimes used. The Si-H group of the benzene and the dihydroorganoorganosiloxane represented by the above formula (9) reacts with the above-mentioned carboxylic acid in the hydrogenation of hydrazine, and the polymer compound containing the polyfluorene skeleton of the present invention which is the object of interest cannot be obtained. Therefore, as described above, after preparing a polymer compound having an alcoholic or phenolic hydroxyl group containing a polyfluorene skeleton to form an intermediate, all or a part of the alcoholic or phenolic hydroxyl group of the intermediate is reacted with a dicarboxylic anhydride. Further, it is preferable to introduce a carboxyl group, and according to this method, a polymer compound containing a polyfluorene skeleton of the present invention can be obtained. 【化60】 (wherein, R 9 and T are the same as above.)
作為使得使用上述矽氫化聚合反應獲得之有醇性或有苯酚性羥基之含有聚矽氧骨架之高分子化合物之羥基之全部或一部分和二羧酸酐反應之方法而言,首先將獲得之含有聚矽氧骨架之高分子化合物溶於4倍重量之溶劑。對於上述通式(7)中之W,亦即有醇性羥基或苯酚性羥基之單元之莫耳比k及l添加適當莫耳當量之二羧酸酐,將三乙胺相對於有醇性羥基或苯酚性羥基之單元添加1當量,於室溫至50℃之溫度攪拌數小時並反應,可將羧基導入到含有聚矽氧骨架之高分子化合物。反應之二羧酸酐之當量,係指上述通式(1)及上述通式(7)表示之重複單元之比率,亦即(g+h)/(k+l)。例如反應之二羧酸酐為1當量時,上述通式(7)之W之單元之全部醇性羥基中有羧基導入,上述通式(1)中之e成為e=0,f成為f=0。羧基之導入比率,亦即上述通式(1)中之g及h之理想範圍如前述。As a method of reacting all or a part of the hydroxyl group of the polymer compound containing a polyoxonium skeleton having an alcoholic or phenolic hydroxyl group obtained by the above-mentioned hydrazine hydrogenation polymerization reaction with a dicarboxylic anhydride, the obtained polycondensation is first obtained. The polymer compound of the oxime skeleton is dissolved in 4 times by weight of a solvent. For the W in the above formula (7), that is, the molar ratio of the alcoholic hydroxyl group or the phenolic hydroxyl group to the molar ratio k and l, the appropriate molar equivalent of the dicarboxylic anhydride is added, and the triethylamine is compared with the alcoholic hydroxyl group. Or the phenolic hydroxyl group is added in an equivalent amount, and the mixture is stirred at a temperature of from room temperature to 50 ° C for several hours and reacted to introduce a carboxyl group into a polymer compound containing a polyfluorene skeleton. The equivalent of the dicarboxylic acid anhydride to be reacted refers to the ratio of the repeating unit represented by the above formula (1) and the above formula (7), that is, (g + h) / (k + 1). For example, when the dicarboxylic acid anhydride of the reaction is 1 equivalent, a carboxyl group is introduced into all the alcoholic hydroxyl groups of the unit of the above formula (7), and e in the above formula (1) becomes e=0, and f becomes f=0. . The introduction ratio of the carboxyl group, that is, the ideal range of g and h in the above formula (1) is as described above.
以此方式導入之羧酸以上述通式(1)中之U之單元表示,U以上述通式(5)表示。又,上述通式(5)中之R10 可就下列通式(6)表示。 【化61】(式中,虛線代表鍵結,R11 ~R14 為可分別不同或相同的取代基,表示氫原子、鹵素原子、碳數1~12之直鏈狀、分支狀、環狀之烷基、芳香族基,R11 與R12 、R13 與R14 也可各自連結而形成碳數1~12之有取代或無取代之環狀結構。j為1~7中之任一者。)The carboxylic acid introduced in this manner is represented by a unit of U in the above formula (1), and U is represented by the above formula (5). Further, R 10 in the above formula (5) can be represented by the following formula (6). 【化61】 (wherein, the dotted line represents a bond, and R 11 to R 14 are each a different or the same substituent, and represent a hydrogen atom, a halogen atom, a linear, branched, cyclic alkyl group having a carbon number of 1 to 12, In the aromatic group, R 11 and R 12 , R 13 and R 14 may each be bonded to each other to form a substituted or unsubstituted cyclic structure having 1 to 12 carbon atoms. j is any one of 1 to 7.
又,使有醇性或有苯酚性羥基之含有聚矽氧骨架之高分子化合物之羥基之全部或一部分反應之二羧酸酐可就下列通式(16)表示。 【化62】(式中,R11 ~R14 、及j同前述。)In addition, the dicarboxylic acid anhydride which reacts all or a part of the hydroxyl group of the polymer compound containing a polyoxymethylene skeleton having an alcoholic or phenolic hydroxyl group can be represented by the following formula (16). 【化62】 (wherein, R 11 to R 14 and j are the same as described above.)
理想的二羧酸酐可列舉琥珀酸酐、鄰苯二甲酸酐、馬來酸酐、衣康酸酐、戊二酸酐、己二酸酐、庚二酸酐、辛二酸酐、壬二酸酐、癸二酸酐、下列結構之化合物等為理想例。 【化63】 Preferred examples of the dicarboxylic acid anhydride include succinic anhydride, phthalic anhydride, maleic anhydride, itaconic anhydride, glutaric anhydride, adipic anhydride, pimelic anhydride, suberic anhydride, sebacic anhydride, sebacic anhydride, and the following structures. The compound or the like is an ideal example. 【化63】
以此方式獲得之有上述通式(5)表示之結構之含有聚矽氧骨架之高分子化合物適合作為化學增幅型負型光阻材料之基礎樹脂,能改善如銅、鋁之金屬配線、電極、基板上,尤其如氮化矽之基板上之剝離之問題。能改善剝離之要因據認為係:導入到含有聚矽氧骨架之高分子化合物的上述通式(5)表示之結構部位改善了和基板間之交互作用。採用使用不具上述通式(5)表示之結構部位之含有聚矽氧骨架之高分子化合物之化學增幅型負型光阻材料而形成之圖案顯著欠缺對於基板之密合性。The polymer compound containing a polyfluorene skeleton having the structure represented by the above formula (5) obtained in this manner is suitable as a base resin of a chemically amplified negative-type photoresist material, and can improve metal wiring such as copper and aluminum, and an electrode. The problem of peeling on the substrate, especially on a substrate such as tantalum nitride. The reason why the peeling can be improved is considered to be that the structural portion represented by the above formula (5) introduced into the polymer compound having a polyfluorene skeleton improves the interaction with the substrate. The pattern formed by using a chemically amplified negative-type photoresist material containing a polymer compound containing a polyfluorene skeleton of the structural moiety represented by the above formula (5) is remarkably lacking in adhesion to a substrate.
另一方面,含有聚矽氧骨架之高分子化合物中導入了上述通式(5)表示之結構部位之結果,對於如化學增幅型負型光阻材料使用之泛用四甲基氫氧化銨(TMAH)水溶液之之鹼水溶液之顯影液之溶解性有提高效果。化學增幅型負型光阻材料希望未曝光部對於顯影液之溶解性為高。亦即,當將微細圖案解像時,未曝光部對於顯影液之溶解性低的話,圖案底部會有出現溶解殘渣、或者圖案與基板之間出現拖尾的情形,但採用使用本發明之含有聚矽氧骨架之高分子化合物之化學增幅型負型光阻材料形成之圖案中,如上述,未曝光部對於為顯影液之鹼水溶液之溶解性提高,藉此能解決圖案底部之溶解殘渣、拖尾發生此類的問題。On the other hand, as a result of introducing a structural portion represented by the above formula (5) into a polymer compound containing a polyfluorene skeleton, general-purpose tetramethylammonium hydroxide (for general use of a chemically amplified negative-type photoresist material) The solubility of the developing solution of the aqueous alkali solution of the TMAH) aqueous solution has an effect of improving. The chemically amplified negative-type photoresist material desirably has high solubility in a developing solution for an unexposed portion. That is, when the fine pattern is imaged, if the solubility of the unexposed portion with respect to the developer is low, there may be a case where a residue is dissolved at the bottom of the pattern or a tail occurs between the pattern and the substrate, but the use of the present invention is employed. In the pattern formed by the chemically amplified negative-type photoresist material of the polymer compound of the polyoxygen skeleton, as described above, the solubility of the unexposed portion in the aqueous alkali solution for the developer is improved, whereby the dissolution residue at the bottom of the pattern can be solved, This type of problem occurs with smearing.
本發明之含有聚矽氧骨架之高分子化合物具有下列通式(24)表示之重複單元且重量平均分子量為3,000~500,000。 【化64】 The polymer compound containing a polyfluorene skeleton of the present invention has a repeating unit represented by the following formula (24) and has a weight average molecular weight of 3,000 to 500,000. 【化64】
上述通式(24)中,R21 ~R24 可分別不同也可相同,表示也可以含有氧原子之碳數1~15,較佳為碳數1~10之1價有機基,R18 及R19 可分別不同也可相同,表示也可以含有氧原子之碳數1~28,較佳為碳數1~15,更佳為碳數1~10之1價有機基。具體而言,可列舉甲基、乙基、丙基、異丙基、正丁基、第三丁基、環己基等直鏈狀、分支狀或環狀之烷基、乙烯基、烯丙基、丙烯基、丁烯基、己烯基、環己烯基等直鏈狀、分支狀或環狀之烯基、苯基、甲苯基等芳基、苄基、苯基乙基、甲氧基苯基乙基等芳烷基等。m’為0~100之整數,o為0~100之整數。又,c’、d’、e’、及f’為0或正數,a’、b’、g’及h’為正數。惟a’+b’+c’+d’+e’+f’+g’+h’=1。又,X’為下列通式(25)或通式(26)表示之2價之有機基,Y為下列通式(3)表示之2價之有機基,W為下列通式(4)表示之2價之有機基,U為下列通式(5)表示之2價之有機基。 【化65】(虛線代表鍵結,R5 及R6 各為碳數1~4之烷基或烷氧基,彼此可相同也可不同。x為0、1、及2中之任一者。) 【化66】(式中,V為選自下列任一者之2價之有機基 【化67】,虛線代表鍵結,p為0或1。R7 及R8 各為碳數1~4之烷基或烷氧基,彼此可相同也可不同。y為0、1、及2中之任一者。) 【化68】(式中,虛線代表鍵結,T表示碳數1~10之伸烷基或2價之芳香族基,R9 表示氫原子或甲基。) 【化69】(式中,虛線代表鍵結,T及R9 同前述,R10 表示1價之含羧基之有機基。)In the above formula (24), R 21 to R 24 may be different or the same, and may include a carbon number of 1 to 15 of an oxygen atom, preferably a monovalent organic group having 1 to 10 carbon atoms, and R 18 and R 19 may be different or the same, and may represent a carbon number of 1 to 28, preferably a carbon number of 1 to 15, more preferably a monovalent organic group having 1 to 10 carbon atoms. Specific examples thereof include a linear, branched or cyclic alkyl group, a vinyl group, an allyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a n-butyl group, a t-butyl group or a cyclohexyl group. a linear, branched or cyclic alkenyl group such as a propenyl group, a butenyl group, a hexenyl group or a cyclohexenyl group; an aryl group such as a phenyl group or a tolyl group; a benzyl group, a phenylethyl group or a methoxy group; An aralkyl group such as phenylethyl group. m' is an integer from 0 to 100, and o is an integer from 0 to 100. Further, c', d', e', and f' are 0 or a positive number, and a', b', g', and h' are positive numbers. Only a'+b'+c'+d'+e'+f'+g'+h'=1. Further, X' is a divalent organic group represented by the following formula (25) or (26), Y is a divalent organic group represented by the following formula (3), and W is represented by the following formula (4) The divalent organic group, U is a divalent organic group represented by the following formula (5). 【化65】 (The broken line represents a bond, and each of R 5 and R 6 is an alkyl group having 1 to 4 carbon atoms or an alkoxy group, and may be the same or different from each other. x is any one of 0, 1, and 2.) 66] (wherein, V is a divalent organic group selected from any one of the following: [67] The dotted line represents the bond and p is 0 or 1. R 7 and R 8 are each an alkyl group having 1 to 4 carbon atoms or an alkoxy group, and may be the same or different. y is any of 0, 1, and 2. ) 【化68】 (wherein, the dotted line represents a bond, T represents an alkyl group having a carbon number of 1 to 10 or a divalent aromatic group, and R 9 represents a hydrogen atom or a methyl group.) (wherein, the dotted line represents a bond, T and R 9 are the same as defined above, and R 10 represents a monovalent carboxyl group-containing organic group.)
又,前述通式(24)中之о為1~100,較佳為1~80之整數,R21 ~R24 可相同或不同,為碳數1~8之1價烴基,R18 為下列通式(27)表示之含有羥基或烷氧基之苯基取代基,R19 ,和R21 ~R24 可相同也可不同而表示也可以含有氧原子之碳數1~10之1價有機基,較佳為碳數1~8之1價烴基,或為和R18 相同或不同之下列通式(27)表示之含有羥基或烷氧基之苯基取代基較佳。 【化70】(式中,r為0~10之整數,R20 為羥基或碳數1~12之直鏈狀、分支狀或環狀之烷氧基。)Further, in the above formula (24), о is an integer of 1 to 100, preferably 1 to 80, and R 21 to R 24 may be the same or different, and are a monovalent hydrocarbon group having 1 to 8 carbon atoms, and R 18 is the following The phenyl substituent having a hydroxyl group or an alkoxy group represented by the formula (27), R 19 and R 21 to R 24 may be the same or different and may also contain a monovalent organic group having 1 to 10 carbon atoms of an oxygen atom. The group is preferably a monovalent hydrocarbon group having 1 to 8 carbon atoms, or a phenyl substituent having a hydroxyl group or an alkoxy group represented by the following formula (27) which is the same as or different from R 18 . 【化70】 (wherein, r is an integer of 0 to 10, and R 20 is a hydroxyl group or a linear, branched or cyclic alkoxy group having 1 to 12 carbon atoms.)
又,前述通式(27)表示之苯基取代基中,羥基或烷氧基可取代在鄰位、間位、對位中之任一者。R20 為烷氧基時,碳數為1~12,較佳為1~4。Further, in the phenyl substituent represented by the above formula (27), the hydroxy group or the alkoxy group may be substituted in any of the ortho, meta and para positions. When R 20 is an alkoxy group, the carbon number is from 1 to 12, preferably from 1 to 4.
前述通式(27)表示之苯基取代基具體而言可列舉下式(28)所示之基。又,下式(28)中,伴隨波浪線之直線代表鍵結手。 【化71】【化72】 Specific examples of the phenyl substituent represented by the above formula (27) include the groups represented by the following formula (28). Further, in the following formula (28), the straight line accompanying the wavy line represents the bonding hand. 【化71】 【化72】
例如此的含有聚矽氧骨架之高分子化合物具有上述通式(25)或(26)表示之聯苯酚骨架。如此之本發明之含有聚矽氧骨架之高分子化合物適合作為化學增幅型負型光阻材料之基礎樹脂,能改善如銅或鋁之金屬配線、電極、基板上,尤其如氮化矽之基板上之剝離之問題。For example, the polymer compound containing a polyfluorene skeleton has a biphenol skeleton represented by the above formula (25) or (26). Thus, the polymer compound containing a polyfluorene skeleton of the present invention is suitable as a base resin of a chemically amplified negative-type photoresist material, and can improve a metal wiring such as copper or aluminum, an electrode, a substrate, and particularly a substrate such as tantalum nitride. The problem of the divestiture.
又,藉由在含有聚矽氧骨架之高分子化合物導入上述通式(25)或(26)表示之結構部位,因為自由度少之剛直結構,會對於硬化皮膜賦予高Tg、優良之機械強度、可靠性,且因其緊密的結構,可獲得對於如化學增幅型負型光阻材料使用之泛用四甲基氫氧化銨(TMAH)水溶液之鹼水溶液之顯影液之溶解性提高的效果。In addition, when a structural part represented by the above formula (25) or (26) is introduced into a polymer compound containing a polyfluorene skeleton, a high Tg and an excellent mechanical strength are imparted to the hardened film because of a rigid structure having a small degree of freedom. Reliable, and due to its compact structure, it is possible to obtain an effect of improving the solubility of a developing solution of an aqueous alkali solution of a general-purpose tetramethylammonium hydroxide (TMAH) aqueous solution used for a chemically amplified negative-type photoresist material.
另一方面,若為使用具上述通式(27)表示之苯基取代基之本發明之含有聚矽氧骨架之高分子化合物作為基礎樹脂之化學增幅型負型光阻材料,於圖案形成可改善曝光部之交聯反應性。原因據認為係:在矽氧烷上也帶有交聯點,藉此含有聚矽氧骨架之高分子化合物中之交聯點顯著增加,在和後述交聯劑之反應會進行更多。如此,藉由提高曝光部之交聯反應性,曝光部對於顯影液之溶解性減低。On the other hand, in the case of using a polymer compound having a polyfluorene skeleton-containing polymer compound of the present invention having a phenyl substituent represented by the above formula (27) as a base resin, a chemically amplified negative-type photoresist material can be used for pattern formation. Improve the crosslinking reactivity of the exposed portion. The reason is considered to be that a cross-linking point is also present on the decane, whereby the cross-linking point in the polymer compound containing the polyfluorene skeleton is remarkably increased, and the reaction with the cross-linking agent described later proceeds more. As described above, by improving the crosslinking reactivity of the exposed portion, the solubility of the exposed portion with respect to the developer is reduced.
如以上,藉由使用本發明之含有聚矽氧骨架之高分子化合物作為化學增幅型負型光阻材料之基礎樹脂,能使未曝光部對於顯影液之溶解性提高,而且曝光部對於顯影液之溶解性極端降低。故,曝光部與未曝光部之溶解速度之差距拉大,且能使溶解對比度增大,能期待形成更微細圖案形成。亦即,本發明之含有聚矽氧骨架之高分子化合物適合作為化學增幅型負型光阻材料之基礎樹脂。As described above, by using the polymer compound containing a polyfluorene skeleton of the present invention as a base resin of a chemically amplified negative-type photoresist material, the solubility of the unexposed portion to the developer can be improved, and the exposed portion can be used for the developer. The solubility is extremely reduced. Therefore, the difference in the dissolution rate between the exposed portion and the unexposed portion is increased, and the dissolution contrast can be increased, and formation of a finer pattern can be expected. That is, the polymer compound containing a polyfluorene skeleton of the present invention is suitable as a base resin of a chemically amplified negative type resist material.
再者,本發明提供一種化學增幅型負型光阻材料,含有: (A)上述含有聚矽氧骨架之高分子化合物、 (B)因波長190~500nm之光分解並產生酸之光酸產生劑、 (C)交聯劑,選自於下列化合物中之1種以上: 利用甲醛或甲醛-醇改性而得之胺基縮合物、1分子中平均有2個以上之羥甲基或烷氧基羥甲基之苯酚化合物、及多元苯酚之羥基之氫原子取代為環氧丙基而得之化合物、及多元苯酚之羥基之氫原子取代為下式(C-1)表示之取代基而得之化合物、及含有2個以上之下式(C-2)表示之有環氧丙基之氮原子之化合物 【化73】(式中,虛線代表鍵結,Rc代表碳數1至6之直鏈狀、分枝狀、或環狀之烷基、z代表1或2。) (D)溶劑,及 (E)鹼性化合物。Furthermore, the present invention provides a chemically amplified negative-type photoresist material comprising: (A) the above-mentioned polymer compound containing a polyfluorene skeleton, and (B) photoacid generation which is decomposed by light having a wavelength of 190 to 500 nm to generate an acid. And (C) a crosslinking agent, which is selected from one or more of the following compounds: an amine condensate obtained by modifying formaldehyde or a formaldehyde-alcohol, and an average of two or more methylol groups or alkane in one molecule The phenolic compound of the oxymethylol group and the hydrogen atom of the hydroxyl group of the polyhydric phenol are substituted with the epoxy propyl group, and the hydrogen atom of the hydroxyl group of the polyhydric phenol is substituted with the substituent represented by the following formula (C-1). a compound obtained, and a compound containing two or more nitrogen atoms having a glycidyl group represented by the following formula (C-2) [Chem. 73] (wherein, the dotted line represents a bond, Rc represents a linear, branched, or cyclic alkyl group having 1 to 6 carbon atoms, and z represents 1 or 2.) (D) Solvent, and (E) Alkaline Compound.
(B)光酸產生劑可使用因波長190~500nm之光照射產生酸,且其成為硬化觸媒者。本發明之含有聚矽氧骨架之高分子化合物因和光酸產生劑之相溶性優異,可以使用各種種類之光酸產生劑。 如此的光酸產生劑,例如:鎓鹽、重氮甲烷衍生物、乙二肟衍生物、β-酮基碸衍生物、二碸衍生物、硝基苄基磺酸酯衍生物、磺酸酯衍生物、醯亞胺基-磺酸酯衍生物、肟磺酸酯衍生物、亞胺基磺酸酯衍生物、三衍生物等。(B) The photoacid generator can be used to generate an acid by irradiation with light having a wavelength of 190 to 500 nm, and it becomes a hardening catalyst. The polymer compound containing a polyfluorene skeleton of the present invention is excellent in compatibility with a photoacid generator, and various types of photoacid generators can be used. Such photoacid generators, for example, phosphonium salts, diazomethane derivatives, ethylene dioxane derivatives, β-keto oxime derivatives, diterpene derivatives, nitrobenzyl sulfonate derivatives, sulfonates Derivative, quinone imido-sulfonate derivative, oxime sulfonate derivative, imino sulfonate derivative, three Derivatives, etc.
上述鎓鹽,例如:下列通式(17)表示之化合物。 (R15 )j’ M+ K- (17) (式中,R15 表示也可以有取代基之碳數1~12之直鏈狀、分支狀或環狀之烷基、碳數6~12之芳基或碳數7~12之芳烷基,M+ 表示錪或鋶,K- 表示非親核性相對離子,j’表示2或3。)The above sulfonium salt is, for example, a compound represented by the following formula (17). (R 15 ) j' M + K - (17) (wherein R 15 represents a linear, branched or cyclic alkyl group having 1 to 12 carbon atoms which may have a substituent, and a carbon number of 6 to 12 An aryl group or an aralkyl group having 7 to 12 carbon atoms, M + represents ruthenium or osmium, K - represents a non-nucleophilic relative ion, and j' represents 2 or 3.
上述R15 中,烷基例如:甲基、乙基、丙基、丁基、環己基、2-側氧基環己基、降莰基、金剛烷基等。芳基,例如:苯基;鄰位、間位或對位甲氧基苯基、乙氧基苯基、間位或對位第三丁氧基苯基等烷氧基苯基;2-、3-或4-甲基苯基、乙基苯基、4-第三丁基苯基、4-丁基苯基、二甲基苯基等烷基苯基等。芳烷基,例如:苄基、苯乙基等各基。In the above R 15 , the alkyl group is, for example, a methyl group, an ethyl group, a propyl group, a butyl group, a cyclohexyl group, a 2-oxocyclohexyl group, a norbornyl group, an adamantyl group or the like. An aryl group, for example, a phenyl group; an alkoxyphenyl group such as an ortho, meta or para-methoxyphenyl group, an ethoxyphenyl group, a meta or para-tert-butoxyphenyl group; An alkylphenyl group such as 3- or 4-methylphenyl, ethylphenyl, 4-tert-butylphenyl, 4-butylphenyl or dimethylphenyl. The aralkyl group is, for example, a group such as a benzyl group or a phenethyl group.
作為上述K- 之非親核性相對離子,可列舉:氯化物離子、溴化物離子等鹵化物離子;三氟甲磺酸根、1,1,1-三氟乙磺酸根、九氟丁磺酸根等氟烷基磺酸根;甲苯磺酸根、苯磺酸根、4-氟苯磺酸根、1,2,3,4,5-五氟苯磺酸根等芳基磺酸根;甲磺酸根、丁磺酸根等烷基磺酸根等。Examples of the non-nucleophilic counter ion of the above K - include halide ions such as chloride ions and bromide ions; trifluoromethanesulfonate, 1,1,1-trifluoroethanesulfonate, and nonafluorobutanesulfonate. Isofluoroalkylsulfonate; sulfonate such as tosylate, benzenesulfonate, 4-fluorobenzenesulfonate, 1,2,3,4,5-pentafluorobenzenesulfonate; methanesulfonate, butanesulfonate Is an alkyl sulfonate or the like.
上述重氮甲烷衍生物可列舉下列通式(18)表示之化合物。 【化74】(式中,R16 可分別不同也可相同,表示碳數1~12之直鏈狀、分支狀或環狀之烷基或鹵化烷基、碳數6~12之芳基或鹵化芳基、或碳數7~12之芳烷基。)The above diazomethane derivative may, for example, be a compound represented by the following formula (18). 【化74】 (wherein R 16 may be different or the same, and represents a linear, branched or cyclic alkyl or halogenated alkyl group having from 1 to 12 carbon atoms, an aryl group having 6 to 12 carbon atoms or a halogenated aryl group, Or an aralkyl group having a carbon number of 7 to 12.)
上述R16 中,烷基例如:甲基、乙基、丙基、丁基、戊基、環戊基、環己基、降莰基、金剛烷基等。鹵化烷基,例如:三氟甲基、1,1,1-三氟乙基、1,1,1-三氯乙基、九氟丁基等。芳基,例如:苯基;鄰、間或對甲氧基苯基、乙氧基苯基、間或對第三丁氧基苯基等烷氧基苯基;2-、3-或4-甲基苯基、乙基苯基、4-第三丁基苯基、4-丁基苯基、二甲基苯基等烷基苯基等。鹵化芳基,例如:氟苯基、氯苯基、1,2,3,4,5-五氟苯基等。芳烷基,例如:苄基、苯乙基等。In the above R 16 , the alkyl group is, for example, a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a cyclopentyl group, a cyclohexyl group, a norbornyl group or an adamantyl group. Halogenated alkyl group, for example, trifluoromethyl, 1,1,1-trifluoroethyl, 1,1,1-trichloroethyl, nonafluorobutyl, and the like. Aryl, for example: phenyl; o-, m- or p-methoxyphenyl, ethoxyphenyl, m- or p-t-butoxyphenyl alkoxyphenyl; 2-, 3- or 4- An alkylphenyl group such as a methylphenyl group, an ethylphenyl group, a 4-tert-butylphenyl group, a 4-butylphenyl group or a dimethylphenyl group. A halogenated aryl group such as fluorophenyl group, chlorophenyl group, 1,2,3,4,5-pentafluorophenyl group or the like. An aralkyl group, for example, a benzyl group, a phenethyl group or the like.
如此的光酸產生劑,具體而言可列舉:三氟甲磺酸二苯基錪、三氟甲磺酸(對第三丁氧基苯基)苯基錪、對甲苯磺酸二苯基錪、對甲苯磺酸(對第三丁氧基苯基)苯基錪、三氟甲磺酸三苯基鋶、三氟甲磺酸(對第三丁氧基苯基)二苯基鋶、三氟甲磺酸雙(對第三丁氧基苯基)苯基鋶、三氟甲磺酸參(對第三丁氧基苯基)鋶、對甲苯磺酸三苯基鋶、對甲苯磺酸(對第三丁氧基苯基)二苯基鋶、對甲苯磺酸雙(對第三丁氧基苯基)苯基鋶、對甲苯磺酸參(對第三丁氧基苯基)鋶、九氟丁烷磺酸三苯基鋶、丁烷磺酸三苯基鋶、三氟甲磺酸三甲基鋶、對甲苯磺酸三甲基鋶、三氟甲磺酸環己基甲基(2-側氧基環己基)鋶、對甲苯磺酸環己基甲基(2-側氧基環己基)鋶、三氟甲磺酸二甲基苯基鋶、對甲苯磺酸二甲基苯基鋶、三氟甲磺酸二環己基苯基鋶、對甲苯磺酸二環己基苯基鋶、六氟銻酸二苯基(4-硫代苯氧基苯基)鋶等鎓鹽;雙(苯磺醯基)重氮甲烷、雙(對甲苯磺醯基)重氮甲烷、雙(二甲苯磺醯基)重氮甲烷、雙(環己基磺醯基)重氮甲烷、雙(環戊基磺醯基)重氮甲烷、雙(正丁基磺醯基)重氮甲烷、雙(異丁基磺醯基)重氮甲烷、雙(第二丁基磺醯基)重氮甲烷、雙(正丙基磺醯基)重氮甲烷、雙(異丙基磺醯基)重氮甲烷、雙(第三丁基磺醯基)重氮甲烷、雙(正戊基磺醯基)重氮甲烷、雙(異戊基磺醯基)重氮甲烷、雙(第二戊基磺醯基)重氮甲烷、雙(第三戊基磺醯基)重氮甲烷、1-環己基磺醯基-1-(第三丁基磺醯基)重氮甲烷、1-環己基磺醯基-1-(第三戊基磺醯基)重氮甲烷、1-第三戊基磺醯基-1-(第三丁基磺醯基)重氮甲烷等重氮甲烷衍生物;雙-o-(對甲苯磺醯基)-α-二甲基乙二肟、雙-o-(對甲苯磺醯基)-α-二苯基乙二肟、雙-o-(對甲苯磺醯基)-α-二環己基乙二肟、雙-o-(對甲苯磺醯基)-2,3-戊二酮乙二肟、雙-(對甲苯磺醯基)-2-甲基-3,4-戊二酮乙二肟、雙-o-(正丁烷磺醯基)-α-二甲基乙二肟、雙-o-(正丁烷磺醯基)-α-二苯基乙二肟、雙-o-(正丁烷磺醯基)-α-二環己基乙二肟、雙-o-(正丁烷磺醯基)-2,3-戊二酮乙二肟、雙-o-(正丁烷磺醯基)-2-甲基-3,4-戊二酮乙二肟、雙-o-(甲烷磺醯基)-α-二甲基乙二肟、雙-o-(三氟甲烷磺醯基)-α-二甲基乙二肟、雙-o-(1,1,1-三氟乙烷磺醯基)-α-二甲基乙二肟、雙-o-(第三丁烷磺醯基)-α-二甲基乙二肟、雙-o-(全氟辛烷磺醯基)-α-二甲基乙二肟、雙-o-(環己烷磺醯基)-α-二甲基乙二肟、雙-o-(苯磺醯基)-α-二甲基乙二肟、雙-o-(p-氟苯磺醯基)-α-二甲基乙二肟、雙-o-(對第三丁基苯磺醯基)-α-二甲基乙二肟、雙-o-(二甲苯磺醯基)-α-二甲基乙二肟、雙-o-(樟腦磺醯基)-α-二甲基乙二肟等乙二肟衍生物;α-(苯鋶氧亞胺基)-4-甲基苯基乙腈等肟磺酸酯衍生物;2-環己基羰基-2-(對甲苯磺醯基)丙烷、2-異丙基羰基-2-(對甲苯磺醯基)丙烷等β-酮基碸衍生物;二苯基二碸、二環己基二碸等二碸衍生物;對甲苯磺酸2,6-二硝基苄酯、對甲苯磺酸2,4-二硝基苄酯等硝基苄基磺酸酯衍生物;1,2,3-參(甲烷磺醯氧基)苯、1,2,3-參(三氟甲烷磺醯氧基)苯、1,2,3-參(對甲苯磺醯氧基)苯等磺酸酯衍生物;鄰苯二甲醯亞胺基三氟甲磺酸酯、鄰苯二甲醯亞胺基甲苯磺酸酯、5-降莰烯2,3-二羧基醯亞胺基三氟甲磺酸酯、5-降莰烯2,3-二羧基醯亞胺基甲苯磺酸酯、5-降莰烯2,3-二羧基醯亞胺基正丁基磺酸酯、正三氟甲基磺醯氧基萘基醯亞胺等醯亞胺基磺酸酯衍生物;(5-(4-甲基苯基)磺醯氧基亞胺基-5H-噻吩-2-亞基)-(2-甲基苯基)乙腈、(5-(4-(4-甲基苯基磺醯氧基)苯基磺醯氧基亞胺基)-5H-噻吩-2-亞基)-(2-甲基苯基)-乙腈等亞胺基磺酸酯、2-甲基-2[(4-甲基苯基)磺醯基]-1-[(4-甲硫基)苯基]-1-丙烷等。該等之中,醯亞胺基磺酸酯類、亞胺基磺酸酯類、肟磺酸酯類等較理想。 又,上述光酸產生劑可使用1種或2種以上。Specific examples of such a photoacid generator include diphenylphosphonium trifluoromethanesulfonate, trifluoromethanesulfonic acid (p-butoxyphenyl)phenylsulfonium, and diphenylphosphonium p-toluenesulfonate. , p-toluenesulfonic acid (p-butoxyphenyl)phenylhydrazine, triphenylsulfonium trifluoromethanesulfonate, trifluoromethanesulfonic acid (p-butoxyphenyl)diphenylphosphonium, three Bis(p-butoxyphenyl)phenyl fluoromethanesulfonate, ruthenium trifluoromethanesulfonate (p-butoxyphenyl) fluorene, triphenylsulfonium p-toluenesulfonate, p-toluenesulfonic acid (p-tert-butoxyphenyl)diphenylphosphonium, p-toluenesulfonic acid bis(p-butoxyphenyl)phenylhydrazine, p-toluenesulfonic acid ginseng (p-butoxyphenyl)phosphonium , triphenylsulfonium nonafluorobutanesulfonate, triphenylsulfonium butanesulfonate, trimethylsulfonium triflate, trimethylsulfonium p-toluenesulfonate, cyclohexylmethyl trifluoromethanesulfonate ( 2-sided oxycyclohexyl) fluorene, p-toluenesulfonic acid cyclohexylmethyl (2-oxocyclohexyl) fluorene, dimethylphenyl sulfonium trifluoromethanesulfonate, dimethylphenyl p-toluenesulfonate Bismuth, dicyclohexylphenyl sulfonium trifluoromethanesulfonate, dicyclohexylphenyl sulfonium p-toluenesulfonate, hexafluoroantimonic acid Anthracene salt such as phenyl(4-thiophenoxyphenyl)anthracene; bis(phenylsulfonyl)diazomethane, bis(p-toluenesulfonyl)diazomethane, bis(xylsulfonyl) Nitrogen methane, bis(cyclohexylsulfonyl)diazomethane, bis(cyclopentylsulfonyl)diazomethane, bis(n-butylsulfonyl)diazomethane, bis(isobutylsulfonyl) Diazomethane, bis(t-butylsulfonyl)diazomethane, bis(n-propylsulfonyl)diazomethane, bis(isopropylsulfonyl)diazomethane, bis(t-butyl Sulfhydryl)diazomethane, bis(n-pentylsulfonyl)diazomethane, bis(isopentylsulfonyl)diazomethane, bis(second amylsulfonyl)diazomethane, bis( Third amylsulfonyl)diazomethane, 1-cyclohexylsulfonyl-1-(tert-butylsulfonyl)diazomethane, 1-cyclohexylsulfonyl-1-(third pentyl) Diazomethane derivatives such as sulfonyl)diazomethane, 1-tripentylsulfonyl-1-(tert-butylsulfonyl)diazomethane; bis-o-(p-toluenesulfonyl) -α-dimethylglyoxime, bis-o-(p-toluenesulfonyl)-α-diphenylglyoxime, bis-o-(p-toluenesulfonyl)-α-dicyclohexylethylene肟, double-o-(pair Phenylsulfonyl)-2,3-pentanedione ethanedioxime, bis-(p-toluenesulfonyl)-2-methyl-3,4-pentanedione ethanedioxime, bis-o-(n-butyl) Alkylsulfonyl)-α-dimethylglyoxime, bis-o-(n-butanesulfonyl)-α-diphenylglyoxime, bis-o-(n-butanesulfonyl)- α-Dicyclohexylethylenediazine, bis-o-(n-butanesulfonyl)-2,3-pentanedione ethanedioxime, bis-o-(n-butanesulfonyl)-2-methyl -3,4-pentanedione ethanedioxime, bis-o-(methanesulfonyl)-α-dimethylglyoxime, bis-o-(trifluoromethanesulfonyl)-α-dimethyl Ethylene dioxime, bis-o-(1,1,1-trifluoroethanesulfonyl)-α-dimethylglyoxime, bis-o-(t-butanesulfonyl)-α-di Methylglyoxime, bis-o-(perfluorooctanesulfonyl)-α-dimethylglyoxime, bis-o-(cyclohexanesulfonyl)-α-dimethylglyoxime , bis-o-(phenylsulfonyl)-α-dimethylglyoxime, bis-o-(p-fluorophenylsulfonyl)-α-dimethylglyoxime, bis-o-(pair Tert-butylbenzenesulfonyl)-α-dimethylglyoxime, bis-o-(xylsulfonyl)-α-dimethylglyoxime, bis-o-(camphorsulfonyl) -Anthracene derivative such as -α-dimethylglyoxime; α-(benzoquinoneimido)-4-methylbenzene An oxime sulfonate derivative such as acetonitrile; a β-keto oxime derivative such as 2-cyclohexylcarbonyl-2-(p-toluenesulfonyl)propane or 2-isopropylcarbonyl-2-(p-toluenesulfonyl)propane a diterpene derivative such as diphenyldifluorene or dicyclohexyldifluoride; 2,6-dinitrobenzyl p-toluenesulfonate; 2,4-dinitrobenzyl p-toluenesulfonate; Base sulfonate derivatives; 1,2,3-shen (methanesulfonyloxy)benzene, 1,2,3-paran (trifluoromethanesulfonyloxy)benzene, 1,2,3-parameter (pair) a sulfonate derivative such as toluenesulfonyloxy)benzene; phthalic acid imine trifluoromethanesulfonate, phthalic acid imine tosylate, 5-northene 2,3 -Dicarboxy quinone imine trifluoromethanesulfonate, 5-northene 2,3-dicarboxy quinone imine tosylate, 5-northene 2,3-dicarboxy quinone imine a quinone imine sulfonate derivative such as butyl sulfonate or n-trifluoromethylsulfonyloxynaphthyl imine; (5-(4-methylphenyl)sulfonyloxyimino-5H -thiophene-2-ylidene)-(2-methylphenyl)acetonitrile, (5-(4-(4-methylphenylsulfonyloxy)phenylsulfonyloxyimino)-5H- Iminosulfonic acid such as thiophene-2-ylidene)-(2-methylphenyl)-acetonitrile 2-methyl-2 [(4-methylphenyl) sulfonyl acyl] -1 - [(4-methylthio) phenyl] -1-propane. Among these, sulfhydrido sulfonates, imidosulfonates, oxime sulfonates, and the like are preferred. Further, one or two or more kinds of the photoacid generators may be used.
又,上述光酸產生劑之摻合量,考量光酸產生劑本身之光吸收及厚膜之光硬化性之觀點,相對於(A)含有聚矽氧骨架之高分子化合物100質量份為0.05~20質量份較理想,尤其0.2~5質量份為較佳。Further, the blending amount of the photoacid generator described above is based on the viewpoint of the light absorption of the photoacid generator itself and the photocurability of the thick film, and is 0.05 with respect to (A) the polymer compound containing the polyfluorene skeleton. It is preferable that it is preferably 20 parts by mass, especially 0.2 to 5 parts by mass.
(C)交聯劑可使用選自於以下化合物中之1種以上: 利用甲醛或甲醛-醇改性而得之胺基縮合物、1分子中平均有2個以上之羥甲基或烷氧基羥甲基之苯酚化合物、及多元苯酚之羥基之氫原子取代為環氧丙基而得之化合物、及多元苯酚之羥基之氫原子取代為下式(C-1)表示之取代基而得之化合物、及含有2個以上之下式(C-2)表示之有環氧丙基之氮原子之化合物。 【化75】(式中,虛線代表鍵結,Rc代表碳數1至6之直鏈狀、分枝狀、或環狀之烷基、z代表1或2。)(C) The crosslinking agent may be one or more selected from the group consisting of an amine condensate modified with formaldehyde or formaldehyde-alcohol, and an average of two or more methylol groups or alkoxy groups in one molecule. The hydroxy group of the hydroxymethyl group and the hydrogen atom of the hydroxyl group of the polyhydric phenol are substituted with the epoxy propyl group, and the hydrogen atom of the hydroxyl group of the polyhydric phenol is substituted with the substituent represented by the following formula (C-1). And a compound containing two or more nitrogen atoms having a glycidyl group represented by the following formula (C-2). 【化75】 (wherein, the dotted line represents a bond, Rc represents a linear, branched, or cyclic alkyl group having a carbon number of 1 to 6, and z represents 1 or 2.)
上述利用甲醛或甲醛-醇改性而得之胺基縮合物,例如利用甲醛或甲醛-醇改性成的三聚氰胺縮合物、或利用甲醛或甲醛-醇改性而成的脲縮合物。The above-mentioned amine-based condensate modified with formaldehyde or formaldehyde-alcohol, for example, a melamine condensate modified with formaldehyde or formaldehyde-alcohol, or a urea condensate modified with formaldehyde or formaldehyde-alcohol.
又,上述利用甲醛或甲醛-醇改性而得之三聚氰胺縮合物之製備,例如可依公知方法將三聚氰胺單體以福馬林進行羥甲基化而改性,或將其進一步以醇進行烷氧基化而改性成為下列通式(19)表示之改性三聚氰胺。又,上述醇宜為低級醇,例如碳數1~4之醇較佳。Further, the preparation of the melamine condensate obtained by modifying formaldehyde or formaldehyde-alcohol may be, for example, modified by methylolation of melamine monomer by a known method, or further alkoxylation with an alcohol. It is modified to be a modified melamine represented by the following formula (19). Further, the above alcohol is preferably a lower alcohol, and for example, an alcohol having 1 to 4 carbon atoms is preferred.
【化76】(式中,R17 可分別不同也可相同,為羥甲基、含有碳數1~4之烷氧基之烷氧基甲基、或氫原子,但至少有1個是羥甲基或烷氧基甲基。) 上述R17 ,例如:羥甲基、甲氧基甲基、乙氧基甲基等烷氧基甲基及氫原子等。【化76】 (wherein R 17 may be different or the same, and is a methylol group, an alkoxymethyl group having an alkoxy group having 1 to 4 carbon atoms, or a hydrogen atom, but at least one is a methylol group or an alkane. Oxymethyl group. The above R 17 is , for example, an alkoxymethyl group such as a methylol group, a methoxymethyl group or an ethoxymethyl group, or a hydrogen atom.
上述通式(19)表示之改性三聚氰胺具體而言可列舉:三甲氧基甲基一羥甲基三聚氰胺、二甲氧基甲基一羥甲基三聚氰胺、三羥甲基三聚氰胺、六羥甲基三聚氰胺、六甲氧基羥甲基三聚氰胺等。 其次,將通式(19)表示之改性三聚氰胺或其多聚物(例如二聚物、三聚物等寡聚物體)依常法和甲醛進行加成縮合聚合使成為所望分子量,可獲得利用甲醛或甲醛-醇改性而得之三聚氰胺縮合物。Specific examples of the modified melamine represented by the above formula (19) include trimethoxymethyl-hydroxymethyl melamine, dimethoxymethyl-hydroxymethyl melamine, trimethylol melamine, and hexamethylol. Melamine, hexamethoxymethylol melamine, and the like. Next, the modified melamine represented by the formula (19) or a multipolymer thereof (for example, an oligomer such as a dimer or a trimer) is subjected to addition condensation polymerization by a conventional method and formaldehyde to obtain a desired molecular weight, and can be utilized. A melamine condensate modified with formaldehyde or formaldehyde-alcohol.
又,上述利用甲醛或甲醛-醇改性而得之脲縮合物之製備,例如可依公知方法將所望分子量之脲縮合物以甲醛進行羥甲基化而改性,或將其進一步以醇烷氧基化而改性。 上述利用甲醛或甲醛-醇改性而得之脲縮合物之具體例,例如:甲氧基甲基化脲縮合物、乙氧基甲基化脲縮合物、丙氧基甲基化脲縮合物等。 又,也可將此等改性三聚氰胺縮合物及改性脲縮合物之1種或2種以上混合使用。Further, the above-mentioned urea condensate obtained by modifying formaldehyde or formaldehyde-alcohol can be modified, for example, by methylolation of formaldehyde of a desired molecular weight by a known method, or further by using an alcohol Modified by oxylation. Specific examples of the above-mentioned urea condensate modified by formaldehyde or formaldehyde-alcohol, for example, methoxymethylated urea condensate, ethoxymethylated urea condensate, and propoxymethylated urea condensate Wait. In addition, one type or two or more types of the modified melamine condensate and the modified urea condensate may be used in combination.
其次,1分子中平均有2個以上之羥甲基或烷氧基羥甲基之苯酚化合物,例如(2-羥基-5-甲基)-1,3-苯二甲醇、2,2’,6,6’-四甲氧基甲基雙酚A、下式(C-3)~(C-7)表示之化合物等。 【化77】 Secondly, a phenol compound having an average of two or more methylol groups or alkoxymethylol groups in one molecule, such as (2-hydroxy-5-methyl)-1,3-benzenedimethanol, 2,2', 6,6'-tetramethoxymethylbisphenol A, a compound represented by the following formula (C-3) to (C-7), and the like. 【化77】
另一方面,多元苯酚之羥基之氫原子取代為環氧丙基而得之化合物,例如使雙酚A、參(4-羥基苯基)甲烷、1,1,1-參(4-羥基苯基)乙烷之羥基於鹼存在下和表氯醇反應而得之化合物等。多元苯酚之羥基之氫原子取代為環氧丙基而得之化合物之理想例,具體而言可列舉下式(C-8)~(C-14)表示之化合物等。 【化78】(式中,t為2≦t≦3。) 可使用此等多元苯酚之羥基之氫原子取代為環氧丙基而得之化合物之1種或2種作為交聯劑。On the other hand, a compound obtained by substituting a hydrogen atom of a hydroxyl group of a polyhydric phenol with a glycidyl group, for example, bisphenol A, stilbene (4-hydroxyphenyl)methane, 1,1,1-cis (4-hydroxybenzene) a compound obtained by reacting a hydroxyl group of ethane with epichlorohydrin in the presence of a base. A preferred example of the compound in which the hydrogen atom of the hydroxyl group of the polyhydric phenol is substituted with a propylene group is specifically a compound represented by the following formulas (C-8) to (C-14). 【化78】 (wherein t is 2≦t≦3.) One or two kinds of compounds obtained by substituting a hydrogen atom of a hydroxyl group of these polyhydric phenols with a propylene group can be used as a crosslinking agent.
又,就多元苯酚之羥基之氫原子取代為下式(C-1)表示之取代基且具有2個以上之該取代基之化合物,可列舉下式(C-15)表示者。 【化79】(式中,虛線代表鍵結。) 【化80】(式中,u為1≦u≦3。)In addition, the compound represented by the following formula (C-15) is a compound in which a hydrogen atom of a hydroxyl group of a polyhydric phenol is substituted with a substituent represented by the following formula (C-1) and has two or more substituents. 【化79】 (In the formula, the dotted line represents the bond.) (where u is 1≦u≦3.)
另一方面,含有2個以上之下式(C-2)表示之有環氧丙基之氮原子之化合物可列舉下式(C-16)表示。 【化81】(式中,虛線代表鍵結,Rc代表碳數1至6之直鏈狀、分枝狀、或環狀之烷基,z代表1或2。) 【化82】(式中,Q表示碳數2~12之直鏈狀、分枝狀、環狀之伸烷基、或2價之芳香族基。) 上式(C-16)表示之化合物,例如下式(C-17)~(C-20)表示之化合物。 【化83】 On the other hand, a compound containing two or more nitrogen atoms having a glycidyl group represented by the following formula (C-2) can be represented by the following formula (C-16). 【化81】 (wherein, the dotted line represents a bond, Rc represents a linear, branched, or cyclic alkyl group having 1 to 6 carbon atoms, and z represents 1 or 2.) (wherein Q represents a linear, branched, cyclic alkyl group or a divalent aromatic group having 2 to 12 carbon atoms.) A compound represented by the above formula (C-16), for example, (C-17)~(C-20) represents a compound. 【化83】
另一方面,含有2個以上之上式(C-2)表示之有環氧丙基之氮原子之化合物也可理想地使用下式(C-21)表示之化合物。 【化84】可使用此等含有2個以上之上式(C-2)表示之有環氧丙基之氮原子之化合物之之1種或2種作為交聯劑。On the other hand, a compound represented by the following formula (C-21) can also be preferably used as the compound containing two or more nitrogen atoms having a glycidyl group represented by the above formula (C-2). 【化84】 One or two kinds of compounds containing two or more nitrogen atoms having a glycidyl group represented by the above formula (C-2) can be used as a crosslinking agent.
又,上述交聯劑係會和(A)含有聚矽氧骨架之高分子化合物起硬化反應,而用以能輕易形成圖案之成分,而且是更提高硬化物之強度之成分。如此之交聯劑之重量平均分子量,考量光硬化性及耐熱性之觀點宜為150~10,000較理想,尤其200~3,000較佳。Further, the above-mentioned crosslinking agent is a component which can be easily formed into a pattern by (A) a polymer compound containing a polyfluorene skeleton, and is a component which further enhances the strength of the cured product. The weight average molecular weight of such a crosslinking agent, and the viewpoint of photocurability and heat resistance are preferably from 150 to 10,000, particularly preferably from 200 to 3,000.
又,上述交聯劑可使用1種或組合使用2種以上。 又,上述交聯劑之摻合量,考量作為經光硬化性及後硬化之電氣・電子零件保護用皮膜之可靠性之觀點,相對於(A)含有聚矽氧骨架之高分子化合物100質量份為0.5~50質量份較理想,尤其1~30質量份為較佳。Further, the above-mentioned crosslinking agents may be used alone or in combination of two or more. In addition, the amount of the above-mentioned crosslinking agent is considered to be the quality of the polymer compound containing the polyoxyxene skeleton as a viewpoint of the reliability of the film for electrical and electronic component protection by photocurability and post-hardening. The amount is preferably 0.5 to 50 parts by mass, particularly preferably 1 to 30 parts by mass.
(D)溶劑可使用能溶解(A)含有聚矽氧骨架之高分子化合物、(B)光酸產生劑、及(C)交聯劑者。 如此的溶劑,例如:環己酮、環戊酮、甲基-2-正戊基酮等酮類;3-甲氧基丁醇、3-甲基-3-甲氧基丁醇、1-甲氧基-2-丙醇、1-乙氧基-2-丙醇等醇類;丙二醇單甲醚、乙二醇單甲醚、丙二醇單乙醚、乙二醇單乙醚、丙二醇二甲醚、二乙二醇二甲醚等醚類;丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、乳酸乙酯、丙酮酸乙酯、乙酸丁酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙酸第三丁酯、丙酸第三丁酯、丙二醇單第三丁醚乙酸酯、γ-丁內酯等酯類等,使用該等之1種以上。尤其,使用光酸產生劑之溶解性最優良的乳酸乙酯、環己酮、環戊酮、丙二醇單甲醚乙酸酯、γ-丁內酯或此等的混合溶劑為較佳。(D) The solvent can be used by dissolving (A) a polymer compound containing a polyfluorene skeleton, (B) a photoacid generator, and (C) a crosslinking agent. Such solvents, for example, ketones such as cyclohexanone, cyclopentanone, methyl-2-n-pentyl ketone; 3-methoxybutanol, 3-methyl-3-methoxybutanol, 1- Alcohols such as methoxy-2-propanol and 1-ethoxy-2-propanol; propylene glycol monomethyl ether, ethylene glycol monomethyl ether, propylene glycol monoethyl ether, ethylene glycol monoethyl ether, propylene glycol dimethyl ether, Ethers such as diethylene glycol dimethyl ether; propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethyl lactate, ethyl pyruvate, butyl acetate, methyl 3-methoxypropionate, 3 - Ethyl ethoxypropionate, tert-butyl acetate, tert-butyl propionate, propylene glycol mono-tert-butyl ether acetate, γ-butyrolactone, and the like, and the like. In particular, it is preferred to use ethyl lactate, cyclohexanone, cyclopentanone, propylene glycol monomethyl ether acetate, γ-butyrolactone or a mixed solvent of the most excellent solubility of the photoacid generator.
上述溶劑之摻合量,考量化學增幅型負型光阻材料之相溶性、黏度及塗佈性之觀點,相對於(A)含有聚矽氧骨架之高分子化合物、(B)光酸產生劑、及(C)交聯劑之摻合量之合計100質量份為50~2,000質量份較理想,尤其100~l,000質量份為較佳。The blending amount of the above solvent, considering the compatibility, viscosity, and coating property of the chemically amplified negative-type photoresist material, relative to (A) a polymer compound containing a polyfluorene skeleton, and (B) a photoacid generator The total amount of the blending amount of the (C) crosslinking agent is preferably from 50 to 2,000 parts by mass, particularly preferably from 100 to 10,000 parts by mass, based on 100 parts by mass.
又,本發明之化學增幅型負型光阻材料中,視需要也可添加鹼性化合物作為(E)成分。就鹼性化合物而言,以能抑制因光酸產生劑產生之酸在光阻皮膜擴散時之擴散速度的化合物為合適。藉由如此之鹼性化合物之摻合,解像度改善,抑制曝光後之感度變化,減小基板、環境依存性,可改善曝光余裕度、圖案形狀等。Further, in the chemically amplified negative-type photoresist material of the present invention, a basic compound may be added as the component (E) as needed. As the basic compound, a compound which can suppress the diffusion rate of the acid generated by the photoacid generator in the diffusion of the photoresist film is suitable. By blending such a basic compound, the resolution is improved, the sensitivity change after exposure is suppressed, the substrate and the environment are reduced, and the exposure margin, the pattern shape, and the like can be improved.
如此的鹼性化合物可列舉:一級、二級、三級脂肪族胺類、混成胺類、芳香族胺類、雜環胺類、有羧基含氮化合物、有磺醯基之含氮化合物、有羥基之含氮化合物、有羥基苯基之含氮化合物、醇性含氮化合物、醯胺衍生物、醯亞胺衍生物,又,可列舉下列通式(20)表示之化合物等。 N(α)q (β)3-q (20)Examples of such a basic compound include primary, secondary, and tertiary aliphatic amines, mixed amines, aromatic amines, heterocyclic amines, carboxyl group-containing compounds, and sulfonyl group-containing nitrogen compounds. The nitrogen-containing compound of the hydroxy group, the nitrogen-containing compound having a hydroxyphenyl group, the alcohol-containing nitrogen-containing compound, the guanamine derivative, and the quinone imine derivative may, for example, be a compound represented by the following formula (20). N(α) q (β) 3-q (20)
式中,q為1、2或3。側鏈α可不同也可相同,為下列通式(21)~(23)表示中之任一取代基。側鏈β可不同也可相同,表示氫原子、或直鏈狀、分支狀、或環狀之碳數1~20之烷基,且也可含有醚鍵或羥基。又,側鏈α彼此也可鍵結成環。 【化85】在此,R300 、R302 、R305 為碳數1~4之直鏈狀或分支狀之伸烷基,R301 、R304 為氫原子或碳數1~20之直鏈狀、分支狀、或環狀之烷基,也可含有1或多個羥基、醚鍵、酯鍵、內酯環。R303 為單鍵或碳數1~4之直鏈狀或分支狀之伸烷基,R306 為碳數1~20之直鏈狀、分支狀、或環狀之烷基,也可含有1或多個羥基、醚鍵、酯鍵、內酯環。又,*代表鍵結末端。Where q is 1, 2 or 3. The side chain α may be different or the same, and is any of the substituents represented by the following general formulae (21) to (23). The side chain β may be different or the same, and may represent a hydrogen atom, or a linear, branched or cyclic alkyl group having 1 to 20 carbon atoms, and may also contain an ether bond or a hydroxyl group. Further, the side chains α may be bonded to each other to form a ring. 【化85】 Here, R 300 , R 302 and R 305 are a linear or branched alkyl group having 1 to 4 carbon atoms, and R 301 and R 304 are a hydrogen atom or a linear or branched carbon number of 1 to 20. Or a cyclic alkyl group, which may also contain one or more hydroxyl groups, ether bonds, ester bonds, and lactone rings. R 303 is a single bond or a linear or branched alkyl group having 1 to 4 carbon atoms, and R 306 is a linear, branched or cyclic alkyl group having 1 to 20 carbon atoms, and may also contain 1 Or a plurality of hydroxyl groups, ether bonds, ester bonds, lactone rings. Also, * represents the end of the bond.
上述一級脂肪族胺類,例如氨、甲胺、乙胺、正丙胺、異丙胺、正丁胺、異丁胺、第二丁胺、第三丁胺、戊胺、第三戊胺、環戊胺、己胺、環己胺、庚胺、辛胺、壬胺、癸胺、十二胺、十六胺、亞甲基二胺、乙二胺、四亞乙基五胺等。The above primary aliphatic amines, such as ammonia, methylamine, ethylamine, n-propylamine, isopropylamine, n-butylamine, isobutylamine, second butylamine, third butylamine, pentylamine, third pentylamine, cyclopentane Amine, hexylamine, cyclohexylamine, heptylamine, octylamine, decylamine, decylamine, dodecylamine, hexadecylamine, methylenediamine, ethylenediamine, tetraethylenepentamine, and the like.
上述二級脂肪族胺類,例如二甲胺、二乙胺、二正丙胺、二異丙胺、二正丁胺、二異丁胺、二第二丁胺、二戊胺、二環戊胺、二己胺、二環己胺、二庚胺、二辛胺、二壬胺、二癸胺、二(十二)胺、二(十六)胺、N,N-二甲基亞甲基二胺、N,N-二甲基乙二胺、N,N-二甲基四亞乙基五胺等。The above secondary aliphatic amines, such as dimethylamine, diethylamine, di-n-propylamine, diisopropylamine, di-n-butylamine, diisobutylamine, di-second-butylamine, diamylamine, dicyclopentylamine, Dihexylamine, dicyclohexylamine, diheptylamine, dioctylamine, diamine, diamine, di(dodecyl)amine, di(hexadecyl)amine, N,N-dimethylmethylene Amine, N,N-dimethylethylenediamine, N,N-dimethyltetraethylenepentamine, and the like.
上述三級脂肪族胺類,例如三甲胺、三乙胺、三正丙胺、三異丙胺、三正丁胺、三異丁胺、三第二丁胺、三戊胺、三環戊胺、三己胺、三環己胺、三庚胺、三辛胺、三壬胺、三癸胺、三(十二)胺、三(十六)胺、N,N,N’,N’-四甲基亞甲基二胺、N,N,N’,N’-四甲基乙二胺、N,N,N’,N’-四甲基四亞乙基五胺等。The above tertiary aliphatic amines, such as trimethylamine, triethylamine, tri-n-propylamine, triisopropylamine, tri-n-butylamine, triisobutylamine, tri-second butylamine, triamylamine, tricyclopentylamine, three Hexylamine, tricyclohexylamine, triheptylamine, trioctylamine, tridecylamine, tridecylamine, tris(d)amine, tris(hexadecyl)amine, N,N,N',N'-tetra Isomethyldiamine, N,N,N',N'-tetramethylethylenediamine, N,N,N',N'-tetramethyltetraethylenepentamine, and the like.
上述混成胺類,例如二甲基乙胺、甲基乙基丙胺、苄胺、苯乙胺、苄基二甲胺等。The above-mentioned mixed amines are, for example, dimethylethylamine, methylethylpropylamine, benzylamine, phenethylamine, benzyldimethylamine and the like.
上述芳香族胺類及雜環胺類,例如苯胺衍生物(例如苯胺、N-甲基苯胺、N-乙基苯胺、N-丙基苯胺、N,N-二甲基苯胺、2-甲基苯胺、3-甲基苯胺、4-甲基苯胺、乙基苯胺、丙基苯胺、三甲基苯胺、2-硝基苯胺、3-硝基苯胺、4-硝基苯胺、2,4-二硝基苯胺、2,6-二硝基苯胺、3,5-二硝基苯胺、N,N-二甲基甲苯胺等)、二苯基(對甲苯基)胺、甲基二苯胺、三苯胺、苯二胺、萘胺、二胺基萘、吡咯衍生物(例如吡咯、2H-吡咯、1-甲基吡咯、2,4-二甲基吡咯、2,5-二甲基吡咯、N-甲基吡咯等)、唑衍生物(例如唑、異唑等)、噻唑衍生物(例如噻唑、異噻唑等)、咪唑衍生物(例如咪唑、4-甲基咪唑、4-甲基-2-苯基咪唑等)、吡唑衍生物、呋呫(furazane)衍生物、二氫吡咯衍生物(例如二氫吡咯、2-甲基-1-二氫吡咯等)、吡咯啶衍生物(例如吡咯啶、N-甲基吡咯啶、吡咯啶酮、N-甲基吡咯烷酮等)、咪唑啉衍生物、咪唑啶衍生物、吡啶衍生物(例如吡啶、甲基吡啶、乙基吡啶、丙基吡啶、丁基吡啶、4-(1-丁基戊基)吡啶、二甲基吡啶、三甲基吡啶、三乙基吡啶、苯基吡啶、3-甲基-2-苯基吡啶、4-第三丁基吡啶、二苯基吡啶、苄基吡啶、甲氧基吡啶、丁氧基吡啶、二甲氧基吡啶、1-甲基-2-吡啶、4-吡咯并吡啶、1-甲基-4-苯基吡啶、2-(1-乙基丙基)吡啶、胺基吡啶、二甲胺基吡啶等)、嗒衍生物、嘧啶衍生物、吡衍生物、吡唑啉衍生物、吡唑啶衍生物、哌啶衍生物、哌衍生物、啉衍生物、吲哚衍生物、異吲哚衍生物、1H-吲唑衍生物、吲哚啉衍生物、喹啉衍生物(例如喹啉、3-喹啉甲腈等)、異喹啉衍生物、噌啉衍生衍生物,喹唑啉衍生物,喹喔啉衍生物、呔衍生物、嘌呤衍生物、蝶啶衍生物、咔唑衍生物、啡啶衍生物、吖啶衍生物、啡衍生物、1,10-啡啉衍生物、腺嘌呤衍生物,腺苷衍生物,鳥嘌呤衍生物,鳥苷衍生物、尿嘧啶衍生物、尿苷衍生物等。The above aromatic amines and heterocyclic amines, such as aniline derivatives (for example, aniline, N-methylaniline, N-ethylaniline, N-propylaniline, N,N-dimethylaniline, 2-methyl Aniline, 3-methylaniline, 4-methylaniline, ethylaniline, propylaniline, trimethylaniline, 2-nitroaniline, 3-nitroaniline, 4-nitroaniline, 2,4-di Nitroaniline, 2,6-dinitroaniline, 3,5-dinitroaniline, N,N-dimethyltoluidine, etc.), diphenyl(p-tolyl)amine, methyldiphenylamine, three Aniline, phenylenediamine, naphthylamine, diaminonaphthalene, pyrrole derivatives (eg pyrrole, 2H-pyrrole, 1-methylpyrrole, 2,4-dimethylpyrrole, 2,5-dimethylpyrrole, N -methylpyrrole, etc.), An azole derivative (for example Azole Oxazole, etc.), thiazole derivatives (such as thiazole, isothiazole, etc.), imidazole derivatives (such as imidazole, 4-methylimidazole, 4-methyl-2-phenylimidazole, etc.), pyrazole derivatives, furazan ( Furazane) derivative, dihydropyrrole derivative (eg dihydropyrrole, 2-methyl-1-dihydropyrrole, etc.), pyrrolidine derivative (eg pyrrolidine, N-methylpyrrolidine, pyrrolidone, N) -methylpyrrolidone, etc.), imidazoline derivatives, imidazolium derivatives, pyridine derivatives (eg pyridine, picoline, ethylpyridine, propylpyridine, butylpyridine, 4-(1-butylpentyl)) Pyridine, lutidine, trimethylpyridine, triethylpyridine, phenylpyridine, 3-methyl-2-phenylpyridine, 4-tert-butylpyridine, diphenylpyridine, benzylpyridine, A Oxypyridine, butoxypyridine, dimethoxypyridine, 1-methyl-2-pyridine, 4-pyrrolopyridine, 1-methyl-4-phenylpyridine, 2-(1-ethylpropyl Pyridine, aminopyridine, dimethylaminopyridine, etc.) Derivative, pyrimidine derivative, pyridyl Derivatives, pyrazoline derivatives, pyrazole derivatives, piperidine derivatives, piperidine derivative, a porphyrin derivative, an anthracene derivative, an isoindole derivative, a 1H-carbazole derivative, a porphyrin derivative, a quinoline derivative (for example, quinoline, 3-quinolinecarbonitrile, etc.), isoquinoline derivative , porphyrin-derived derivative, quinazoline derivative, quinoxaline derivative, hydrazine Derivatives, anthracene derivatives, pteridine derivatives, carbazole derivatives, phenidine derivatives, acridine derivatives, brown Derivatives, 1,10-morpholine derivatives, adenine derivatives, adenosine derivatives, guanine derivatives, guanosine derivatives, uracil derivatives, uridine derivatives, and the like.
上述具羧基之含氮化合物,例如胺基苯甲酸、吲哚羧酸、胺基酸衍生物(例如:菸鹼酸、丙胺酸、精胺酸、天冬胺酸、麩胺酸、甘胺酸、組胺酸、異白胺酸、甘胺醯白胺酸、白胺酸、甲硫胺酸、苯丙胺酸、蘇胺酸、離胺酸、3-胺基吡-2-羧酸、甲氧基丙胺酸等)等。The above nitrogen-containing compound having a carboxyl group, such as an aminobenzoic acid, an anthracene carboxylic acid, or an amino acid derivative (for example, nicotinic acid, alanine, arginine, aspartic acid, glutamic acid, glycine) , histidine, isoleucine, glycine leucine, leucine, methionine, phenylalanine, threonine, lysine, 3-aminopyridin 2-carboxylic acid, methoxyalanine, etc.) and the like.
上述具磺醯基之含氮化合物,例如3-吡啶磺酸、對甲苯磺酸吡啶等。The above nitrogen-containing compound having a sulfonyl group, for example, 3-pyridinesulfonic acid, p-toluenesulfonic acid pyridine or the like.
上述具羥基之含氮化合物、有羥基苯基之含氮化合物、及醇性含氮化合物,例如2-羥基吡啶、胺基甲酚、2,4-喹啉二醇、3-吲哚甲醇水合物、一乙醇胺、二乙醇胺、三乙醇胺、N-乙基二乙醇胺、N,N-二乙基乙醇胺、三異丙醇胺、2,2’-亞胺基二乙醇、2-胺基乙醇、3-胺基-1-丙醇、4-胺基-1-丁醇、4-(2-羥基乙基)啉、2-(2-羥基乙基)吡啶、1-(2-羥基乙基)哌、1-[2-(2-羥基乙氧基)乙基]哌、哌啶乙醇、1-(2-羥基乙基)吡咯啶、1-(2-羥基乙基)-2-吡咯啶酮、3-哌啶基-1,2-丙二醇、3-吡咯啶基-1,2-丙二醇、8-羥基咯啶(8-hydroxy-julolidine)、奎寧環3-醇(3-quinuclidinol)、3-托品醇、1-甲基-2-吡咯啶乙醇、1-氮丙啶乙醇、N-(2-羥基乙基)鄰苯二甲醯亞胺、N-(2-羥基乙基)異菸鹼醯胺等。The above nitrogen-containing compound having a hydroxyl group, a nitrogen-containing compound having a hydroxyphenyl group, and an alcohol-containing nitrogen-containing compound, for example, 2-hydroxypyridine, aminocresol, 2,4-quinolinediol, 3-indole methanol hydration , monoethanolamine, diethanolamine, triethanolamine, N-ethyldiethanolamine, N,N-diethylethanolamine, triisopropanolamine, 2,2'-iminodiethanol, 2-aminoethanol, 3-amino-1-propanol, 4-amino-1-butanol, 4-(2-hydroxyethyl) Porphyrin, 2-(2-hydroxyethyl)pyridine, 1-(2-hydroxyethyl)per , 1-[2-(2-hydroxyethoxy)ethyl]piperidin , piperidine ethanol, 1-(2-hydroxyethyl)pyrrolidine, 1-(2-hydroxyethyl)-2-pyrrolidone, 3-piperidinyl-1,2-propanediol, 3-pyrrolidinyl -1,2-propanediol, 8-hydroxyl 8-hydroxy-julolidine, 3-quinuclidinol, 3-terpineol, 1-methyl-2-pyrrolidineethanol, 1-aziridine ethanol, N-(2 - hydroxyethyl) phthalimide, N-(2-hydroxyethyl)isonicotinamine, and the like.
上述醯胺衍生物,例如甲醯胺、N-甲基甲醯胺、N,N-二甲基甲醯胺、乙醯胺、N-甲基乙醯胺、N,N-二甲基乙醯胺、丙醯胺、苯甲醯胺等。 又,上述醯亞胺衍生物,例如鄰苯二甲醯亞胺、琥珀醯亞胺、馬來醯亞胺等。The above guanamine derivatives, such as formamide, N-methylformamide, N,N-dimethylformamide, acetamide, N-methylacetamide, N,N-dimethyl B Guanamine, acrylamide, benzamide, and the like. Further, the above quinone imine derivatives are, for example, phthalimide, amber imine, and maleimide.
上述通式(20)表示之化合物可列舉:參[2-(甲氧基甲氧基)乙基]胺、參[2-(2-甲氧基乙氧基)乙基]胺、參[2-(2-甲氧基乙氧基甲氧基)乙基]胺、參[2-(1-甲氧基乙氧基)乙基]胺、參[2-(1-乙氧基乙氧基)乙基]胺、參[2-(1-乙氧基丙氧基)乙基]胺、參[2-{2-(2-羥基乙氧基)乙氧基}乙基]胺、4,7,13,16,21,24-六氧雜-1,10-二氮雜雙環[8.8.8]二十六烷、4,7,13,18-四氧雜-1,10-二氮雜雙環[8.5.5]二十烷、1,4,10,13-四氧雜-7,16-二氮雜雙環十八烷、1-氮雜-12-冠-4、1-氮雜-15-冠-5、1-氮雜-18-冠-6、參(2-甲醯氧基乙基)胺、參(2-乙醯氧基乙基)胺、參(2-丙醯氧基乙基)胺、參(2-丁醯氧基乙基)胺、參(2-異丁醯氧基乙基)胺、參(2-戊醯氧基乙基)胺、參(2-三甲基乙醯氧乙基)胺、N,N-雙(2-乙醯氧基乙基)2-(乙醯氧基乙醯氧基)乙胺、參(2-甲氧基羰氧基乙基)胺、參(2-第三丁氧基羰氧基乙基)胺、參[2-(2-側氧基丙氧基)乙基]胺、參[2-(甲氧基羰基甲基)氧乙基]胺、參[2-(第三丁氧基羰基甲氧基)乙基]胺、參[2-(環己氧基羰基甲氧基)乙基]胺、參(2-甲氧基羰基乙基)胺、參(2-乙氧基羰基乙基)胺、N,N-雙(2-羥基乙基)2-(甲氧基羰基)乙胺、N,N-雙(2-乙醯氧基乙基)2-(甲氧基羰基)乙胺、N,N-雙(2-羥基乙基)2-(乙氧基羰基)乙胺、N,N-雙(2-乙醯氧基乙基)2-(乙氧基羰基)乙胺、N,N-雙(2-羥基乙基)2-(2-甲氧基乙氧基羰基)乙胺、N,N-雙(2-乙醯氧基乙基)2-(2-甲氧基乙氧基羰基)乙胺、N,N-雙(2-羥基乙基)2-(2-羥基乙氧基羰基)乙胺、N,N-雙(2-乙醯氧基乙基)2-(2-乙醯氧基乙氧基羰基)乙胺、N,N-雙(2-羥基乙基)2-[(甲氧基羰基)甲氧基羰基]乙胺、N,N-雙(2-乙醯氧基乙基)2-[(甲氧基羰基)甲氧基羰基]乙胺、N,N-雙(2-羥基乙基)2-(2-側氧基丙氧基羰基)乙胺、N,N-雙(2-乙醯氧基乙基)2-(2-側氧基丙氧基羰基)乙胺、N,N-雙(2-羥基乙基)2-(四氫呋喃甲基氧基羰基)乙胺、N,N-雙(2-乙醯氧基乙基)2-(四氫呋喃甲基氧基羰基)乙胺、N,N-雙(2-羥基乙基)2-[(2-側氧基四氫呋喃-3-基)氧羰基]乙胺、N,N-雙(2-乙醯氧基乙基)2-[(2-側氧基四氫呋喃-3-基)氧羰基]乙胺、N,N-雙(2-羥基乙基)2-(4-羥基丁氧基羰基)乙胺、N,N-雙(2-甲醯氧基乙基)2-(4-甲醯氧基丁氧基羰基)乙胺、N,N-雙(2-甲醯氧基乙基)2-(2-甲醯氧基乙氧基羰基)乙胺、N,N-雙(2-甲氧基乙基)2-(甲氧基羰基)乙胺、N-(2-羥基乙基)雙[2-(甲氧基羰基)乙基]胺、N-(2-乙醯氧基乙基)雙[2-(甲氧基羰基)乙基]胺、N-(2-羥基乙基)雙[2-(乙氧基羰基)乙基]胺、N-(2-乙醯氧基乙基)雙[2-(乙氧基羰基)乙基]胺、N-(3-羥基-1-丙基)雙[2-(甲氧基羰基)乙基]胺、N-(3-乙醯氧基-1-丙基)雙[2-(甲氧基羰基)乙基]胺、N-(2-甲氧基乙基)雙[2-(甲氧基羰基)乙基]胺、N-丁基雙[2-(甲氧基羰基)乙基]胺、N-丁基雙[2-(2-甲氧基乙氧基羰基)乙基]胺、N-甲基雙(2-乙醯氧基乙基)胺、N-乙基雙(2-乙醯氧基乙基)胺、N-甲基雙(2-三甲基乙醯氧乙基)胺、N-乙基雙[2-(甲氧基羰氧基)乙基]胺、N-乙基雙[2-(第三丁氧基羰氧基)乙基]胺、參(甲氧基羰基甲基)胺、參(乙氧基羰基甲基)胺、N-丁基雙(甲氧基羰基甲基)胺、N-己基雙(甲氧基羰基甲基)胺、β-(二乙胺基)-δ-戊內酯,但不限定於此等。The compound represented by the above formula (20) may be exemplified by gin [2-(methoxymethoxy)ethyl]amine, gin[2-(2-methoxyethoxy)ethyl]amine, and ginseng [ 2-(2-methoxyethoxymethoxy)ethyl]amine, gin[2-(1-methoxyethoxy)ethyl]amine, gin[2-(1-ethoxy B) Oxy)ethyl]amine, gin[2-(1-ethoxypropoxy)ethyl]amine, gin[2-{2-(2-hydroxyethoxy)ethoxy}ethyl]amine ,4,7,13,16,21,24-hexaoxa-1,10-diazabicyclo[8.8.8]hexadecane, 4,7,13,18-tetraoxa-1,10 -diazabicyclo[8.5.5]eicosane, 1,4,10,13-tetraoxa-7,16-diazabicyclooctadecane, 1-aza-12-crown-4,1 -aza-15-crown-5, 1-aza-18-crown-6, ginseng (2-formyloxyethyl)amine, ginseng (2-acetoxyethyl)amine, ginseng (2 -propenyloxyethyl)amine, ginseng (2-butoxyethyl)amine, ginseng (2-isobutyloxyethyl)amine, ginseng (2-pentyloxyethyl)amine, Ginseng (2-trimethylacetoxyethyl)amine, N,N-bis(2-acetoxyethyl)2-(ethyloxyethoxycarbonyl)ethylamine, ginseng (2-A) Oxycarbonyloxyethyl)amine, ginseng (2-t-butoxycarbonyloxyethyl)amine, ginseng [2-(2-o-oxypropoxy)ethyl] , [2-(methoxycarbonylmethyl)oxyethyl]amine, gin[2-(t-butoxycarbonylmethoxy)ethyl]amine, gin[2-(cyclohexyloxycarbonyl) Oxy)ethyl]amine, ginseng (2-methoxycarbonylethyl)amine, ginate (2-ethoxycarbonylethyl)amine, N,N-bis(2-hydroxyethyl)2-(A Ethoxycarbonyl)ethylamine, N,N-bis(2-acetoxyethyl)2-(methoxycarbonyl)ethylamine, N,N-bis(2-hydroxyethyl)2-(ethoxy Ethylcarbonyl)ethylamine, N,N-bis(2-acetoxyethyl)2-(ethoxycarbonyl)ethylamine, N,N-bis(2-hydroxyethyl)2-(2-methyl Oxyethoxycarbonyl)ethylamine, N,N-bis(2-acetoxyethyl)2-(2-methoxyethoxycarbonyl)ethylamine, N,N-bis(2-hydroxyl Ethyl) 2-(2-hydroxyethoxycarbonyl)ethylamine, N,N-bis(2-acetoxyethyl)2-(2-acetoxyethoxycarbonyl)ethylamine, N , N-bis(2-hydroxyethyl)2-[(methoxycarbonyl)methoxycarbonyl]ethylamine, N,N-bis(2-acetoxyethyl)2-[(methoxy) Carbonyl)methoxycarbonyl]ethylamine, N,N-bis(2-hydroxyethyl)2-(2-o-oxypropoxycarbonyl)ethylamine, N,N-bis(2-ethenyloxy) Ethyl) 2-(2-oxopropoxycarbonyl)ethylamine, N,N-bis(2-hydroxyethyl)2-(tetrahydrofuran) Methyloxycarbonyl)ethylamine, N,N-bis(2-acetoxyethyl)2-(tetrahydrofuranmethyloxycarbonyl)ethylamine, N,N-bis(2-hydroxyethyl)2 -[(2-Sideoxytetrahydrofuran-3-yl)oxycarbonyl]ethylamine, N,N-bis(2-acetoxyethyl)2-[(2-o-oxytetrahydrofuran-3-yl) Oxycarbonyl]ethylamine, N,N-bis(2-hydroxyethyl)2-(4-hydroxybutoxycarbonyl)ethylamine, N,N-bis(2-methylmethoxyethyl)2-( 4-Methoxyoxybutoxycarbonyl)ethylamine, N,N-bis(2-methylmethoxyethyl) 2-(2-methyloxyethoxycarbonyl)ethylamine, N,N- Bis(2-methoxyethyl)2-(methoxycarbonyl)ethylamine, N-(2-hydroxyethyl)bis[2-(methoxycarbonyl)ethyl]amine, N-(2- Ethyloxyethyl)bis[2-(methoxycarbonyl)ethyl]amine, N-(2-hydroxyethyl)bis[2-(ethoxycarbonyl)ethyl]amine, N-(2 - ethoxylated ethyl) bis[2-(ethoxycarbonyl)ethyl]amine, N-(3-hydroxy-1-propyl)bis[2-(methoxycarbonyl)ethyl]amine, N-(3-Ethyloxy-1-propyl)bis[2-(methoxycarbonyl)ethyl]amine, N-(2-methoxyethyl) bis[2-(methoxycarbonyl) Ethyl]amine, N-butylbis[2-(methoxycarbonyl)ethyl]amine, N-butylbis[2-(2-methoxyethoxy) Ethyl]amine, N-methylbis(2-acetoxyethyl)amine, N-ethylbis(2-acetoxyethyl)amine, N-methylbis(2-three Methylacetoxyethylamine, N-ethylbis[2-(methoxycarbonyloxy)ethyl]amine, N-ethylbis[2-(t-butoxycarbonyloxy)B Amine, ginseng (methoxycarbonylmethyl)amine, ginseng (ethoxycarbonylmethyl)amine, N-butylbis(methoxycarbonylmethyl)amine, N-hexylbis(methoxycarbonyl) Methyl)amine, β-(diethylamino)-δ-valerolactone, but is not limited thereto.
又,上述鹼性化合物可使用1種或2種以上。 又,考量感度之觀點,上述鹼性化合物之摻合量相對於(A)含有聚矽氧骨架之高分子化合物100質量份為0~3質量份較理想,尤其0.01~1質量份為較佳。Further, the basic compound may be used alone or in combination of two or more. In addition, it is preferable that the amount of the above-mentioned basic compound is 0 to 3 parts by mass, and particularly preferably 0.01 to 1 part by mass, based on 100 parts by mass of the polymer compound containing a polyfluorene skeleton. .
又,本發明之化學增幅型負型光阻材料中,除了上述(A)~(E)成分以外,也可更摻合添加成分。添加成分可列舉例如為了提高塗佈性而慣用之界面活性劑、光酸產生劑等為了提高吸光效率而慣用之吸光劑。Further, in the chemically amplified negative-type photoresist material of the present invention, in addition to the above components (A) to (E), the additive component may be further blended. The light-absorbing agent which is conventionally used for the purpose of improving the light absorption efficiency, such as a surfactant or a photoacid generator which are conventionally used for the purpose of improving the coating property, may be mentioned.
上述界面活性劑宜為離子性者較理想、例如氟系界面活性劑,具體而言,可列舉全氟烷基聚氧乙烯乙醇、氟化烷酯、全氟烷氧化胺、含氟有機矽氧烷系化合物等。The above surfactant is preferably an ionic one, for example, a fluorine-based surfactant, and specific examples thereof include perfluoroalkyl polyoxyethylene ethanol, fluorinated alkyl esters, perfluoroalkane amine oxides, and fluorine-containing organic germanium oxides. An alkyl compound or the like.
該等界面活性劑可使用市售品,例如Fluorad「FC-4430」(住友3M(股)製)、surflon「S-141」及「S-145」(以上為旭硝子(股)製)、Unidyne「DS-401」、「DS-4031」及「DS-451」(以上為大金工業(股)製)、Megafac「F-8151」(DIC(股)製)、「X-70-093」(信越化學工業(股)製)等。該等之中,較佳為Fluorad「FC-4430」(住友3M(股)製)及「X-70-093」(信越化學工業(股)製)。Commercially available products such as Fluorad "FC-4430" (manufactured by Sumitomo 3M Co., Ltd.), surflon "S-141" and "S-145" (above, Asahi Glass Co., Ltd.), Unidyne "DS-401", "DS-4031" and "DS-451" (above, Daikin Industries Co., Ltd.), Megafac "F-8151" (DIC system), "X-70-093" (Shin-Etsu Chemical Industry Co., Ltd.) and so on. Among these, it is preferably Fluorad "FC-4430" (Sumitomo 3M (share) system) and "X-70-093" (Shin-Etsu Chemical Industry Co., Ltd.).
上述吸光劑,例如二芳基亞碸、二芳基碸、9,10-二甲基蒽、9-茀酮等。The above light absorbing agent is, for example, a diaryl sulfonium, a diaryl fluorene, a 9,10-dimethyl hydrazine, a 9-fluorenone or the like.
本發明之化學增幅型負型光阻材料之製備係以通常的方法實施。可藉由將上述各成分進行攪拌混合,之後以濾器等過濾以製備上述化學增幅型負型光阻材料。製造後述光硬化性乾性膜時,也可使用此化學增幅型負型光阻材料同樣地製備。The preparation of the chemically amplified negative photoresist material of the present invention is carried out in the usual manner. The chemically amplified negative-type photoresist material can be prepared by stirring and mixing the above components, followed by filtration with a filter or the like. When a photocurable dry film described later is produced, it can also be prepared in the same manner using this chemically amplified negative resist material.
為了使用以上述方式製備之本發明之化學增幅型負型光阻材料形成圖案,可採用公知之微影技術實施。例如,以旋塗法將化學增幅型負型光阻材料塗佈在矽晶圓或SiO2 基板、氮化矽基板、或已形成銅配線等圖案之基板,於80~130℃、50~600秒左右的條件預烘,形成厚度1~50μm,較佳為1~30μm,又更佳為5~20μm之光阻膜。In order to form a pattern using the chemically amplified negative-type photoresist material of the present invention prepared in the above manner, it can be carried out by a known lithography technique. For example, a chemically amplified negative-type photoresist material is applied by spin coating to a germanium wafer, a SiO 2 substrate, a tantalum nitride substrate, or a substrate having a pattern such as a copper wiring, at 80 to 130 ° C, 50 to 600 A pre-baking condition of about seconds is performed to form a photoresist film having a thickness of 1 to 50 μm, preferably 1 to 30 μm, and more preferably 5 to 20 μm.
於旋塗法,可藉由將光阻材料分配在矽基板上約5mL後將基板旋轉,以在基板上塗佈光阻材料。此時可藉由調整旋轉速度,而輕易地調整基板上之光阻膜之膜厚。In the spin coating method, the photoresist can be coated on the substrate by distributing the photoresist material to about 5 mL on the ruthenium substrate and then rotating the substrate. At this time, the film thickness of the photoresist film on the substrate can be easily adjusted by adjusting the rotation speed.
然後,將用於形成目的圖案之遮罩罩蓋在上述光阻膜上,照射i射線、g射線等波長190~500nm之高能射線以使曝光量成為約1~5,000mJ/cm2 ,較佳為約100~2,000mJ/cm2 。藉由以此方式曝光,曝光部分會交聯而形成不溶於後述顯影液之圖案。Then, a mask cover for forming a target pattern is placed on the photoresist film to irradiate high-energy rays having a wavelength of 190 to 500 nm such as i-rays and g-rays so that the exposure amount becomes about 1 to 5,000 mJ/cm 2 , preferably It is about 100~2,000mJ/cm 2 . By exposure in this manner, the exposed portions are crosslinked to form a pattern insoluble in the developer described later.
然後可因應必要,於熱板上進行60~150℃、1~10分鐘,較佳為80~120℃、1~5分鐘之曝光後烘烤(PEB)。Then, if necessary, perform post-exposure baking (PEB) on a hot plate at 60 to 150 ° C for 1 to 10 minutes, preferably 80 to 120 ° C for 1 to 5 minutes.
之後以顯影液顯影。顯影液可使用2.38%TMAH水溶液、製備本發明之化學增幅型負型光阻材料時使用之上述溶劑。例如:異丙醇(IPA)等醇類、環己酮等酮類,進而丙二醇單甲醚等二醇類等為較佳。顯影可依通常方法實施,例如可將已形成圖案之基板浸於顯影液等以進行。之後,可視需要實施洗滌、淋洗、乾燥等,獲得有所望圖案之光阻皮膜。又,當不須要形成圖案時,例如只要形成均勻皮膜時,除了不使用光罩以外其餘以和上述圖案形成方法中所述內容以同樣方法進行即可。It is then developed with a developing solution. The developer may be a solvent used in the preparation of the chemically amplified negative-type photoresist material of the present invention using a 2.38% TMAH aqueous solution. For example, an alcohol such as isopropyl alcohol (IPA) or a ketone such as cyclohexanone, or a glycol such as propylene glycol monomethyl ether is preferable. The development can be carried out by a usual method, for example, by immersing the patterned substrate in a developing solution or the like. Thereafter, washing, rinsing, drying, and the like may be performed as needed to obtain a photoresist film having a desired pattern. Further, when it is not necessary to form a pattern, for example, when a uniform film is formed, the content described in the above-described pattern forming method may be carried out in the same manner except that the mask is not used.
又,宜將獲得之圖案使用烘箱、熱板,於溫度100~250℃,較佳為150~220℃,又更佳為170~190℃將光阻皮膜進行後硬化較佳。後硬化溫度若為100~250℃,可提高光阻皮膜之交聯密度,去除殘存之揮發成分,考量對基板之密合力、耐熱性、強度、及電特性之觀點,為較理想。並且,後硬化時間可設為10分鐘~10小時。Further, it is preferable to use the oven and the hot plate to post-harden the photoresist film at a temperature of 100 to 250 ° C, preferably 150 to 220 ° C, and more preferably 170 to 190 ° C. If the post-hardening temperature is 100 to 250 ° C, it is preferable to increase the crosslinking density of the photoresist film, remove the remaining volatile components, and consider the adhesion, heat resistance, strength, and electrical properties of the substrate. Also, the post-hardening time can be set to 10 minutes to 10 hours.
以此方式獲得之硬化皮膜因為可撓性、和基板間之密合性、耐熱性、電特性、機械強度及對於助焊劑液之藥品耐性優異,使用如此的硬化皮膜作為保護用皮膜之半導體元件的可靠性也優良,尤其可防止溫度周期試驗時出現龜裂。亦即,本發明之化學增幅型負型光阻材料可成為適合電氣・電子零件、半導體元件等的保護用皮膜。The hardened film obtained in this manner is excellent in adhesion to a substrate, heat resistance, electrical properties, mechanical strength, and chemical resistance to a flux liquid, and such a hardened film is used as a semiconductor element for a protective film. The reliability is also excellent, especially to prevent cracking during temperature cycle test. In other words, the chemically amplified negative-type photoresist material of the present invention can be used as a protective film for electric and electronic parts, semiconductor elements, and the like.
又,本發明提供使用上述化學增幅型負型光阻材料製作之光硬化性乾性膜。Further, the present invention provides a photocurable dry film produced by using the above chemically amplified negative-type photoresist material.
首先,針對本發明之光硬化性乾性膜具有之結構説明。上述光硬化性乾性膜具有光硬化性樹脂層夾持於支持膜與保護膜之結構。又,光硬化性樹脂層可使用對於電氣・電子零件保護用皮膜之形成為有效之本發明之化學增幅型負型光阻材料。如此之光硬化性乾性膜可於廣泛膜厚範圍及波長範圍形成微細圖案,且可利用低溫之後硬化成為可撓性、耐熱性、電特性、密合性、可靠性及藥品耐性優異之硬化皮膜。First, the structure of the photocurable dry film of the present invention will be described. The photocurable dry film has a structure in which a photocurable resin layer is sandwiched between a support film and a protective film. Further, as the photocurable resin layer, a chemically amplified negative-type photoresist material of the present invention which is effective for forming a film for electrical and electronic component protection can be used. Such a photocurable dry film can form a fine pattern in a wide range of film thickness and wavelength range, and can be cured by a low temperature and then cured to have flexibility, heat resistance, electrical properties, adhesion, reliability, and chemical resistance. .
本發明中,使用上述化學增幅型負型光阻材料獲得之光硬化性乾性膜之光硬化性樹脂層為固體,光硬化性樹脂層不含溶劑,故無因其揮發導致氣泡殘留在光硬化性樹脂層之內部及有凹凸之基板之間之虞。 又,半導體元件之小型化・薄型化・多層化進展,層間絕緣層有變薄的傾向,但若考慮在有凹凸之基板上之平坦性及高低差被覆性,存在著適當的膜厚範圍。因此光硬化性樹脂層之膜厚,考量其平坦性及高低差被覆性之觀點,為10~100μm較理想,更佳為10~70μm,尤佳為10~50μm。In the present invention, the photocurable resin layer of the photocurable dry film obtained by using the above chemically amplified negative photoresist material is solid, and the photocurable resin layer does not contain a solvent, so that no bubbles remain in the photohardening due to volatilization thereof. The inside of the resin layer and the flaw between the uneven substrate. In addition, the semiconductor element is becoming smaller, thinner, and multilayered, and the interlayer insulating layer tends to be thinner. However, considering the flatness and the high-low-difference coating on the uneven substrate, an appropriate film thickness range exists. Therefore, the film thickness of the photocurable resin layer is preferably from 10 to 100 μm, more preferably from 10 to 70 μm, even more preferably from 10 to 50 μm, from the viewpoint of flatness and high and low coverage.
又,光硬化性樹脂層之黏性率與流動性有密切相關,光硬化性樹脂層於適當的黏性率範圍能發揮適當的流動性,能深入到狹窄的間隙內。因此如上述,依具適當黏性率之含有本發明之含有聚矽氧骨架之高分子化合物之化學增幅型光阻材料形成光硬化性樹脂層的光硬化性乾性膜,當密合於帶有凹凸的基板時,光硬化性樹脂層會追隨凹凸而被覆,可達成高平坦性。又,為光硬化性樹脂層之主成分的本發明之含有聚矽氧骨架之高分子化合物含有矽氧烷鏈,表面張力低,能達成更高的平坦性。又,若使光硬化性樹脂層於真空環境下密合於基板,能更有效地防止出現此等的間隙。Further, the viscosity of the photocurable resin layer is closely related to the fluidity, and the photocurable resin layer can exhibit appropriate fluidity in an appropriate viscosity ratio range and can penetrate into a narrow gap. Therefore, as described above, the photocurable dry film of the photocurable resin layer is formed by the chemically amplified photoresist material containing the polymer compound containing the polyfluorene skeleton of the present invention at an appropriate viscosity ratio, and is bonded to the tape. In the case of the uneven substrate, the photocurable resin layer is covered with the unevenness, and high flatness can be achieved. In addition, the polymer compound containing a polyfluorene skeleton which is a main component of the photocurable resin layer contains a siloxane chain, and has a low surface tension and can achieve higher flatness. Moreover, when the photocurable resin layer is adhered to the substrate in a vacuum environment, it is possible to more effectively prevent such a gap from occurring.
其次針對本發明之光硬化性乾性膜之製造方法説明。Next, the method for producing the photocurable dry film of the present invention will be described.
本發明之光硬化性乾性膜中,形成光硬化性樹脂層時使用之化學增幅型負型光阻材料可藉由將如上述各成分攪拌混合,之後以濾器等過濾以製備,此化學增幅型負型光阻材料可作為光硬化性樹脂層之形成材料。In the photocurable dry film of the present invention, the chemically amplified negative-type photoresist material used in forming the photocurable resin layer can be prepared by stirring and mixing the above components, followed by filtration with a filter or the like, which is chemically amplified. The negative photoresist material can be used as a material for forming a photocurable resin layer.
本發明之光硬化性乾性膜使用之支持膜可為單一膜,或將多數聚合膜疊層而得之多層膜。材質可列舉聚乙烯、聚丙烯、聚碳酸酯、聚對苯二甲酸乙二醇酯等合成樹脂膜等,宜為有適當可撓性、機械強度及耐熱性之聚對苯二甲酸乙二醇酯較佳。又,可為已針對該等膜施以了電暈處理、塗佈剝離劑之類的各種處理者。此等可以使用市售品,例如,Cerapeel WZ(RX)、Cerapeel BX8(R)(以上,東麗膜加工(股)製)、E7302、E7304(以上,東洋紡(股)製)、Purex G31、Purex G71T1(以上,帝人杜邦膜(股)製)、PET38×1-A3、PET38×1-V8、PET38×1-X08(以上,Nippa(股)製)等。The support film used for the photocurable dry film of the present invention may be a single film or a multilayer film obtained by laminating a plurality of polymer films. The material may, for example, be a synthetic resin film such as polyethylene, polypropylene, polycarbonate or polyethylene terephthalate, and is preferably polyethylene terephthalate having appropriate flexibility, mechanical strength and heat resistance. The ester is preferred. Further, various processors such as corona treatment and coating release agent may be applied to the films. Commercially available products such as Cerapeel WZ (RX), Cerapeel BX8 (R) (above, Toray Film Processing Co., Ltd.), E7302, E7304 (above, Toyobo Co., Ltd.), Purex G31, Purex G71T1 (above, manufactured by Teijin DuPont Film Co., Ltd.), PET38×1-A3, PET38×1-V8, PET38×1-X08 (above, manufactured by Nippa Co., Ltd.).
本發明之光硬化性乾性膜使用之保護膜可使用和上述支持膜同樣者,宜使用有適當可撓性之聚對苯二甲酸乙二醇酯及聚乙烯較佳。此等可使用市售品,就聚對苯二甲酸乙二醇酯而言,可列舉已例示者,聚乙烯,可列舉例如GF-8(Tamapoli(股)製)、PE膜0型(Nippa(股)製)。The protective film used for the photocurable dry film of the present invention can be preferably the same as the above-mentioned support film, and it is preferred to use polyethylene terephthalate and polyethylene having appropriate flexibility. For the polyethylene terephthalate, the polyethylene terephthalate may be exemplified, and examples of the polyethylene include GF-8 (manufactured by Tamapoli Co., Ltd.) and PE film type 0 (Nippa). (share) system).
上述支持膜及保護膜之厚度,考量光硬化性乾性膜製造之安定性及防止對於捲繞芯之捲繞傾向即所謂捲曲之觀點,皆較佳為10~100μm,尤佳為25~50μm。The thickness of the support film and the protective film is preferably from 10 to 100 μm, particularly preferably from 25 to 50 μm, in view of the stability of the production of the photocurable dry film and the prevention of the winding tendency of the winding core, that is, the so-called curl.
光硬化性乾性膜之製造裝置可使用一般用於製造黏著劑製品之膜塗佈機。膜塗佈機,例如:缺角輪塗佈機(comma coater)、反向缺角輪塗佈機、多重塗佈機、模塗機、唇塗機、唇反向塗佈機、直接凹版印刷塗佈機、反印凹版印刷塗佈機、3輥底進料反向塗佈機(three bottom reverse coater)、4輥底進料反向塗佈機等。As the apparatus for producing a photocurable dry film, a film coater generally used for producing an adhesive article can be used. Film coater, for example: comma coater, reverse angle wheel coater, multiple coater, die coater, lip coater, lip reverse coater, direct gravure printing A coater, a reverse gravure coater, a three-bottom reverse coater, a 4-roll bottom feed reverse coater, and the like.
可藉由以下方式製造:當將支持膜從膜塗佈機之捲出軸捲出,並使其通過膜塗佈機之塗佈頭時,將化學增幅型負型光阻材料以預定厚度塗佈在支持膜上,並使光硬化性樹脂層形成後,以預定溫度與預定時間通過熱風循環烘箱,連續地在支持膜上乾燥而成為光硬化性樹脂層,將此光硬化性樹脂層和從膜塗佈機之另一捲出軸捲出的保護膜一起以預定壓力通過層合輥,而和支持膜上之光硬化性樹脂層貼合後,捲繞在膜塗佈機之捲取軸以製造。於此情形,熱風循環烘箱之溫度為25~150℃較理想,通過時間為1~100分鐘較理想,層合輥之壓力為0.01~5MPa較佳。It can be manufactured by coating a chemically amplified negative photoresist material with a predetermined thickness when the support film is taken up from the roll-up shaft of the film coater and passed through the coating head of the film coater. After the film is formed on the support film and the photocurable resin layer is formed, it is passed through a hot air circulation oven at a predetermined temperature for a predetermined period of time, and is continuously dried on the support film to form a photocurable resin layer, and the photocurable resin layer and the photocurable resin layer are The protective film rolled out from the other winding shaft of the film coater passes through the laminating roll at a predetermined pressure, and is bonded to the photocurable resin layer on the support film, and then wound up in a film coater. The shaft is manufactured. In this case, the temperature of the hot air circulation oven is preferably 25 to 150 ° C, and the passage time is preferably 1 to 100 minutes, and the pressure of the laminating roller is preferably 0.01 to 5 MPa.
其次針對使用以上述方式製造之光硬化性乾性膜之圖案形成方法説明。 使用本發明之光硬化性乾性膜之圖案形成方法中,首先從光硬化性乾性膜將保護膜剝離,使光硬化性樹脂層密合於基板。然後進行曝光,進行曝光後加熱處理(曝光後烘烤(以下稱為PEB))。然後進行顯影,並視需要實施後硬化以成為已形成圖案之硬化皮膜。Next, a description will be given of a pattern forming method using the photocurable dry film produced in the above manner. In the pattern forming method of the photocurable dry film of the present invention, first, the protective film is peeled off from the photocurable dry film, and the photocurable resin layer is adhered to the substrate. Then, exposure is performed, and post-exposure heat treatment (post-exposure baking (hereinafter referred to as PEB)) is performed. Development is then carried out and, if necessary, post-hardening to form a patterned hardened film.
首先,將光硬化性乾性膜使用貼膜裝置密合於基板。基板有例如矽晶圓、TSV用矽晶圓、塑膠、陶瓷及各種金屬製電路基板等,尤其可列舉具有開口寬10~100μm且深度10~120μm之溝、孔之基板。貼膜裝置宜為真空層合機較佳。First, the photocurable dry film is adhered to the substrate using a film coating device. The substrate includes, for example, a tantalum wafer, a TSV wafer, a plastic, a ceramic, and various metal circuit boards. In particular, a substrate having a groove having a width of 10 to 100 μm and a depth of 10 to 120 μm is used. The filming device is preferably a vacuum laminator.
具體而言,將光硬化性乾性膜安裝在上述貼膜裝置,將光硬化性乾性膜之保護膜剝離,將露出之光硬化性樹脂層於預定真空度之真空腔室內使用預定壓力之貼附輥,在預定溫度之台面上密合於基板。又,台面溫度為60~120℃較理想,貼附輥之壓力宜為0~5.0MPa較理想,真空腔室之真空度為50~500Pa較佳。Specifically, the photocurable dry film is attached to the film coating apparatus, and the protective film of the photocurable dry film is peeled off, and the exposed photocurable resin layer is applied to a predetermined pressure in a vacuum chamber having a predetermined degree of vacuum. The substrate is adhered to the substrate at a predetermined temperature. Moreover, the table top temperature is preferably 60 to 120 ° C, and the pressure of the applicator roller is preferably 0 to 5.0 MPa, and the vacuum degree of the vacuum chamber is preferably 50 to 500 Pa.
密合後可使用公知微影技術形成圖案。在此,為了有效率地進行光硬化性樹脂層之光硬化反應或為了使光硬化性樹脂層與基板之密合性改善,可視需要實施預備加熱(預烘)。預烘可例如於40~140℃實施約1分鐘~1小時。Patterns can be formed using known lithography techniques after the adhesion. Here, in order to efficiently perform the photo-curing reaction of the photocurable resin layer or to improve the adhesion between the photocurable resin layer and the substrate, preliminary heating (pre-baking) may be performed as needed. The pre-baking can be carried out, for example, at 40 to 140 ° C for about 1 minute to 1 hour.
然後,於介隔支持膜、或已剝離支持膜之狀態,介隔光罩以波長190~500nm之光進行曝光並使其硬化。光罩可為例如挖空所望圖案者。又,光罩的材質宜為遮蔽波長190~500nm之光線者較理想,例如宜使用鉻等,但不限定於此。Then, in a state in which the support film is separated or the support film is peeled off, the mask is exposed and hardened by light having a wavelength of 190 to 500 nm. The reticle can be, for example, a hollowed out pattern. Further, the material of the photomask is preferably a light having a shielding wavelength of 190 to 500 nm, and for example, chromium or the like is preferably used, but is not limited thereto.
波長190~500nm之光線,例如利用放射線產生裝置產生之各種波長之光線、例如:g射線、i射線等紫外線光、遠紫外線光(248nm、193nm)等。波長較佳為248~436nm。曝光量宜為例如10~3,000mJ/cm2 較佳。藉由以上述方式曝光,曝光部分交聯,形成不溶於後述顯影液之圖案。Light having a wavelength of 190 to 500 nm is, for example, light of various wavelengths generated by a radiation generating device, for example, ultraviolet light such as g-ray or i-ray, far-ultraviolet light (248 nm, 193 nm), or the like. The wavelength is preferably 248 to 436 nm. The exposure amount is preferably, for example, 10 to 3,000 mJ/cm 2 . By exposure in the above manner, the exposed portions are crosslinked to form a pattern insoluble in a developer described later.
又,為了提高顯影感度,進行曝光後加熱處理(PEB)。曝光後加熱處理可於例如40~140℃進行0.5~10分鐘。Further, in order to improve the development sensitivity, post-exposure heat treatment (PEB) is performed. The post-exposure heat treatment can be carried out, for example, at 40 to 140 ° C for 0.5 to 10 minutes.
之後以顯影液顯影。顯影液可使用2.38%TMAH水溶液、製備在本發明之光硬化性乾性膜之光硬化性樹脂層之形成使用之化學增幅型負型光阻材料時所使用之上述溶劑。例如:異丙醇(IPA)等醇類、環己酮等酮類,宜為丙二醇單甲醚等二醇等為較佳。顯影可依通常方法,例如將已形成圖案之基板浸於顯影液等以進行。之後視需要實施洗滌、淋洗、乾燥等,可獲得有所望圖案之光硬化性樹脂層之皮膜。又,當無須形成圖案時,例如只想形成均勻皮膜時,不使用光罩的其餘步驟可使用和上述圖案形成方法所述內容為同樣方法進行。It is then developed with a developing solution. The developer may be a solvent used in the preparation of a chemically amplified negative-type photoresist material used for forming a photocurable resin layer of the photocurable dry film of the present invention, using a 2.38% TMAH aqueous solution. For example, an alcohol such as isopropyl alcohol (IPA) or a ketone such as cyclohexanone is preferably a diol such as propylene glycol monomethyl ether or the like. The development can be carried out by a usual method, for example, by immersing the patterned substrate in a developing solution or the like. Thereafter, washing, rinsing, drying, and the like are carried out as needed to obtain a film of a photocurable resin layer having a desired pattern. Further, when it is not necessary to form a pattern, for example, when only a uniform film is desired, the remaining steps of not using the mask can be carried out in the same manner as described above for the pattern forming method.
又,可將獲得之圖案使用烘箱、熱板,於溫度100~250℃,較佳為150~220℃,又更佳為170~190℃進行後硬化。後硬化溫度為100~250℃的話,可提高光硬化性樹脂層之皮膜之交聯密度,將殘存之揮發成分除去,考量對於基板之密合力、耐熱性、強度、及電特性之觀點,為較理想。後硬化時間可以為10分鐘~10小時。Further, the obtained pattern may be post-hardened using an oven or a hot plate at a temperature of 100 to 250 ° C, preferably 150 to 220 ° C, and more preferably 170 to 190 ° C. When the post-hardening temperature is 100 to 250 ° C, the crosslinking density of the film of the photocurable resin layer can be increased, and the remaining volatile components can be removed, and the viewpoint of adhesion, heat resistance, strength, and electrical properties of the substrate can be considered. More ideal. The post-hardening time can be from 10 minutes to 10 hours.
以此方式獲得之硬化皮膜,可撓性、和基板間之密合性、耐熱性、電特性、機械強度及對於助焊劑液之藥品耐性優異,使用如此的硬化皮膜作為保護用皮膜之半導體元件的可靠性優異,尤其可防止溫度周期試驗時出現龜裂。亦即,本發明之光硬化性乾性膜成為適合電氣・電子零件、半導體元件等的保護用皮膜。The hardened film obtained in this manner is excellent in flexibility, adhesion to the substrate, heat resistance, electrical properties, mechanical strength, and chemical resistance to the flux liquid, and such a hardened film is used as a semiconductor element for the protective film. Excellent reliability, especially to prevent cracking during temperature cycle test. In other words, the photocurable dry film of the present invention is suitable for protective films for electric and electronic parts, semiconductor elements, and the like.
本發明之光硬化性乾性膜可有效地使用於如此有溝、孔之基板,故本發明提供在有開口寬為10~100μm且深度10~120μm之溝及孔中之任一者或兩者之基板疊層以光硬化性乾性膜形成之光硬化性樹脂之硬化物層而成的疊層體。The photocurable dry film of the present invention can be effectively used for a substrate having such a groove or a hole. Therefore, the present invention provides either or both of a groove and a hole having an opening width of 10 to 100 μm and a depth of 10 to 120 μm. The substrate is a laminate in which a cured layer of a photocurable resin formed of a photocurable dry film is laminated.
如上述,本發明之化學增幅型負型光阻材料及其使用此材料製造之光硬化性乾性膜,藉由硬化會成為可撓性、和基板間之密合性、耐熱性、電特性、機械強度及藥品耐性優異之保護用皮膜,故在包括再配線用途之半導體元件用絕緣膜、多層印刷基板用絕緣膜、阻焊遮罩、表覆層膜、矽基板貫通配線(TSV)之填埋用絕緣膜的用途有效,此外於基板貼合用途等有效。 【實施例】As described above, the chemically amplified negative-type photoresist material of the present invention and the photocurable dry film produced using the same are cured by curing, and have adhesion to substrates, heat resistance, electrical properties, A protective film having excellent mechanical strength and chemical resistance, and therefore, an insulating film for a semiconductor element, a multilayer printed circuit board insulating film, a solder resist mask, a surface coating film, and a tantalum substrate through wiring (TSV) for rewiring applications. The use of the buried insulating film is effective, and is effective for substrate bonding applications and the like. [Examples]
以下舉合成例、實施例具體說明本發明,但本發明不限於下列例。又,下列例之份代表質量份。The present invention will be specifically described below by way of Synthesis Examples and Examples, but the present invention is not limited to the following examples. Also, the following examples represent parts by mass.
I.化學增幅型負型光阻材料之製備 下列合成例使用之化合物(M-1)~(M-12)之化學結構式如下。 【化86】 I. Preparation of Chemical Amplified Negative Photoresist Material The chemical structural formula of the compound (M-1) to (M-12) used in the following synthesis examples is as follows. 【化86】
又,本發明之具有下列通式(1)表示之重複單元之含有聚矽氧骨架之高分子化合物、及具有下列通式(24)表示之重複單元之含有聚矽氧骨架之高分子化合物如下。 【化87】(式中,R1 ~R4 、a、b、c、d、e、f、g、h、m、X、Y、W、及U各同前述。) 【化88】(式中,R21 ~R24 、R18 、R19 、a’、b’、c’、d’、e’、f’、g’、h’、m’、o、X’、Y、W、及U各同前述。)Further, the polymer compound containing a polyfluorene skeleton having a repeating unit represented by the following general formula (1), and a polymer compound having a polyfluorene skeleton having a repeating unit represented by the following formula (24) are as follows . 【化87】 (wherein R 1 to R 4 , a, b, c, d, e, f, g, h, m, X, Y, W, and U are the same as described above.) (wherein R 21 to R 24 , R 18 , R 19 , a', b', c', d', e', f', g', h', m', o, X', Y, W, and U are the same as before.)
[合成例1] 4,4’-雙(4-羥基-3-烯丙基苯基)戊醇(M-1)之合成 於具備攪拌機、溫度計、氮氣取代裝置之5L燒瓶內加入雙酚酸458g、碳酸鉀884g、二甲基乙醯胺2000g,於氮氣環境下在室溫攪拌的狀態,滴加溴丙烯774g後,於60℃攪拌58小時。於維持溫度的狀態,加入碳酸鉀221g、溴丙烯193g、二甲基乙醯胺500g,再於60℃攪拌20小時。於冰冷下滴加水2000g,使反應停止後,加入甲苯1000g、己烷1000g、水2000g,分取有機層。將獲得之有機層以水2000g洗滌、水500g洗4次、飽和食鹽水500g依序洗滌後將溶劑餾去,獲得為粗製物之4,4-雙(4-烯丙氧基苯基)戊酸烯丙酯686g。[Synthesis Example 1] Synthesis of 4,4'-bis(4-hydroxy-3-allylphenyl)pentanol (M-1) In a 5 L flask equipped with a stirrer, a thermometer, and a nitrogen substitution device, bisphenolic acid was added. 458 g, 884 g of potassium carbonate and 2000 g of dimethylacetamide were added to a stirred state at room temperature under a nitrogen atmosphere, and 774 g of bromopropene was added dropwise thereto, followed by stirring at 60 ° C for 58 hours. While maintaining the temperature, 221 g of potassium carbonate, 193 g of bromopropene and 500 g of dimethylacetamide were added, and the mixture was stirred at 60 ° C for 20 hours. 2000 g of water was added dropwise under ice cooling, and after the reaction was stopped, 1000 g of toluene, 1000 g of hexane, and 2000 g of water were added, and the organic layer was separated. The obtained organic layer was washed with water of 2000 g, water of 500 g for 4 times, and saturated brine of 500 g, and the solvent was distilled off to obtain 4,4-bis(4-allyloxyphenyl)pentane as a crude product. Acid allyl ester 686 g.
於具備攪拌機、溫度計、氮氣取代裝置之5L燒瓶內,於氮氣環境下加入4,4-雙(4-烯丙氧基苯基)戊酸烯丙酯655g、四氫呋喃1310g,使其溶解後,於冰冷下滴加氫化雙(2-甲氧基乙氧基)鋁鈉(70質量%甲苯溶液)605g。於室溫攪拌3小時後,於冰冷下滴加10質量%鹽酸水溶液1,526g,使反應停止。於反應液中加入乙酸乙酯250g、甲苯750g,分取有機層後,以水500g洗滌3次。將獲得之有機層之溶劑餾去後,使其溶於甲苯1,000g,以4質量%氫氧化鈉水溶液300g洗5次、2質量%鹽酸水溶液330g、水300g洗4次。之後,將獲得之有機層進行溶劑餾去,獲得為粗製物的4,4-雙(4-烯丙氧基苯基)戊醇555g。 然後,在具備攪拌機、溫度計、氮氣取代裝置之5L燒瓶內,於氮氣環境下加入4,4-雙(4-烯丙氧基苯基)戊醇500g、N,N-二乙基苯胺500g,使其溶解,加熱到180℃,攪拌18小時後,冷卻到室溫。於冰冷下滴加10質量%鹽酸1460g,於反應液中加入乙酸乙酯2400g,分取有機層後,以水2400g洗滌4次。將獲得之有機層之溶劑餾去後,溶於乙酸乙酯500g,於攪拌中滴加己烷2000g。之後去除己烷層,將留下的油狀物質溶於乙酸乙酯500g並回收,將獲得之有機層進行溶劑餾去,以產率93%獲得4,4’-雙(4-羥基-3-烯丙基苯基)戊醇(M-1)466g。又,化合物(M-1),利用1 H-NMR(600MHz)(JEOL-600日本電子)鑑定。In a 5 L flask equipped with a stirrer, a thermometer, and a nitrogen substitution device, 655 g of allyl 4,4-bis(4-allyloxyphenyl)pentanoate and 1310 g of tetrahydrofuran were added under a nitrogen atmosphere to dissolve the solution. 605 g of sodium bis(2-methoxyethoxy)aluminum (70% by mass toluene solution) was hydrogenated under ice cooling. After stirring at room temperature for 3 hours, 1,526 g of a 10% by mass aqueous hydrochloric acid solution was added dropwise under ice cooling to stop the reaction. 250 g of ethyl acetate and 750 g of toluene were added to the reaction liquid, and the organic layer was separated and washed three times with 500 g of water. After the solvent of the obtained organic layer was distilled off, it was dissolved in 1,000 g of toluene, washed five times with 300 g of a 4% by mass aqueous sodium hydroxide solution, 330 g of a 2% by mass aqueous hydrochloric acid solution, and 300 g of water. Thereafter, the obtained organic layer was subjected to solvent distillation to obtain 555 g of 4,4-bis(4-allyloxyphenyl)pentanol as a crude material. Then, 500 g of 4,4-bis(4-allyloxyphenyl)pentanol and 500 g of N,N-diethylaniline were placed in a 5 L flask equipped with a stirrer, a thermometer, and a nitrogen substitution apparatus under a nitrogen atmosphere. It was dissolved, heated to 180 ° C, stirred for 18 hours, and then cooled to room temperature. After the ice-cooling, 1460 g of 10% by mass hydrochloric acid was added dropwise, and 2,400 g of ethyl acetate was added to the reaction mixture, and the organic layer was separated and washed 4 times with water (2400 g). After the solvent of the obtained organic layer was distilled off, 500 g of ethyl acetate was dissolved, and 2000 g of hexane was added dropwise with stirring. Thereafter, the hexane layer was removed, and the remaining oily substance was dissolved in ethyl acetate (500 g) and recovered, and the obtained organic layer was subjected to solvent distillation to obtain 4,4'-bis(4-hydroxy-3) in a yield of 93%. -Allylphenyl)pentanol (M-1) 466 g. Further, the compound (M-1) was identified by 1 H-NMR (600 MHz) (JEOL-600 Japan Electronics).
[合成例2] 雙(4-羥基-3-烯丙基苯基)-(4-羥基苯基)-甲烷(M-2)之合成 於經氮氣取代之1L之3口燒瓶中稱量4-羥基苯甲醛50.0g(409mmol)、2-烯丙基苯酚330.0g(2,457mmol)。於室溫攪拌,並溶解4-羥基苯甲醛後移到冰浴,以反應液保持10℃以下的方式緩慢滴加甲磺酸7.9g。滴加結束後於室溫熟成10小時後,加入甲苯400g、飽和碳酸氫鈉水溶液400g,移到2L分液漏斗。移除水層,再加入飽和碳酸氫鈉水溶液400g,進行分液操作後,以400g之超純水重複2次分液水洗。將取出之有機層以己烷4400g晶析後,去除上清,將殘渣溶於甲苯300g,再以己烷2000g晶析。將此操作再重複1次,分濾析出的結晶並乾燥,獲得雙(4-羥基-3-烯丙基苯基)-(4-羥基苯基)-甲烷(M-2) 95g,產率58%。又,化合物(M-2)利用1 H-NMR(600MHz)(JEOL-600日本電子)鑑定。[Synthesis Example 2] Synthesis of bis(4-hydroxy-3-allylphenyl)-(4-hydroxyphenyl)-methane (M-2) was weighed in a 1-L 3-neck flask which was replaced with nitrogen. 5-hydroxybenzaldehyde 50.0 g (409 mmol) and 2-allylphenol 330.0 g (2,457 mmol). After stirring at room temperature, and dissolving 4-hydroxybenzaldehyde, it was transferred to an ice bath, and 7.9 g of methanesulfonic acid was slowly added dropwise while maintaining the reaction liquid at 10 ° C or lower. After completion of the dropwise addition, the mixture was aged at room temperature for 10 hours, and then 400 g of toluene and 400 g of a saturated aqueous sodium hydrogencarbonate solution were added, and the mixture was transferred to a 2 L separatory funnel. The aqueous layer was removed, and 400 g of a saturated aqueous sodium hydrogencarbonate solution was added thereto to carry out a liquid separation operation, and then the mixture was washed twice with 400 g of ultrapure water. The organic layer taken out was crystallized by 4400 g of hexane, and the supernatant was removed, and the residue was dissolved in 300 g of toluene, followed by crystallization from 2000 g of hexane. This operation was repeated once more, and the precipitated crystals were separated by filtration and dried to give bis(4-hydroxy-3-allylphenyl)-(4-hydroxyphenyl)-methane (M-2) 95 g. 58%. Further, the compound (M-2) was identified by 1 H-NMR (600 MHz) (JEOL-600 Japan Electronics).
[合成例3] 3,3’-二烯丙基-4,4’-二羥基-1,1’-聯苯(M-3)之合成 於具備攪拌機、溫度計、氮氣取代裝置之3L之4口燒瓶內加入4,4’-聯苯酚300g、碳酸鉀534g、丙酮1200g,於氮氣環境下在室溫攪拌的狀態滴加溴丙烯468g後,於50℃攪拌24小時。冷卻至室溫後加入水1200g,使反應停止後,分濾析出的結晶。再將獲得之結晶以水1200g洗滌3次後,將溶劑餾去,獲得為粗製物之4,4’-雙(烯丙氧基)-1,1’-聯苯429g。[Synthesis Example 3] Synthesis of 3,3'-diallyl-4,4'-dihydroxy-1,1'-biphenyl (M-3) in a 3L with a stirrer, a thermometer, and a nitrogen substitution device 300 g of 4,4'-biphenol, 534 g of potassium carbonate and 1200 g of acetone were added to the flask, and 468 g of bromopropene was added dropwise thereto under stirring in a nitrogen atmosphere at room temperature, followed by stirring at 50 ° C for 24 hours. After cooling to room temperature, 1200 g of water was added to terminate the reaction, and the precipitated crystals were separated by filtration. Further, the obtained crystal was washed three times with 1200 g of water, and the solvent was distilled off to obtain 429 g of 4,4'-bis(allyloxy)-1,1'-biphenyl as a crude material.
然後,於具備攪拌機、溫度計、氮氣取代裝置之3L燒瓶內,於氮氣環境下加入4,4’-雙(烯丙氧基)-1,1’-聯苯429g、N,N-二乙基苯胺858g並使其溶解,加熱到180℃,攪拌24小時後冷卻至室溫。於冰冷下滴加10質量%鹽酸2300g,於反應液中加入乙酸乙酯1500g,分取有機層後,以水1500g洗滌5次。將獲得之有機層之溶劑餾去後,加入乙酸乙酯93g、己烷2800g,於室溫中攪拌一段時間使結晶析出,分濾此結晶。之後以己烷1000g洗滌2次,獲得3,3’-二烯丙基-4,4’-二羥基-1,1’-聯苯(M-3)370g,2步驟產率86%。又,化合物(M-3)利用1 H-NMR(600MHz)(JEOL-600日本電子)鑑定。Then, 4,4'-bis(allyloxy)-1,1'-biphenyl 429 g, N, N-diethyl was added to a 3 L flask equipped with a stirrer, a thermometer, and a nitrogen substitution device under a nitrogen atmosphere. The aniline was dissolved in 858 g, heated to 180 ° C, stirred for 24 hours, and then cooled to room temperature. 2300 g of 10% by mass hydrochloric acid was added dropwise under ice cooling, and 1500 g of ethyl acetate was added to the reaction mixture, and the organic layer was separated and washed with water 1500 g 5 times. After the solvent of the obtained organic layer was distilled off, 93 g of ethyl acetate and 2800 g of hexane were added, and the mixture was stirred at room temperature for a period of time to precipitate crystals, and the crystals were separated by filtration. Thereafter, it was washed twice with 1000 g of hexane to obtain 370 g of 3,3'-diallyl-4,4'-dihydroxy-1,1'-biphenyl (M-3) in a yield of 86% in 2 steps. Further, the compound (M-3) was identified by 1 H-NMR (600 MHz) (JEOL-600 Japan Electronics).
[合成例4] 化合物(M-12)之合成 於具備攪拌機、溫度計、氮氣取代裝置之1L之3口燒瓶中稱量二甲氧基甲基矽烷348g(3.28mol)、氯化鉑酸之甲苯溶液(5質量%)2.1g,加熱到60℃。於其中費時7小時滴加4-甲氧基苯乙烯400g(2.98mol)。此時伴隨反應系內溫之上昇,加熱溫度也上升,直到100℃。滴加結束後冷卻到室溫,進行蒸餾精製,以獲得化合物(M-12)583g,產率81.4%。又,化合物(M-12)利用1 H-NMR(600MHz)(JEOL-600日本電子)鑑定。[Synthesis Example 4] Synthesis of Compound (M-12) 3.4 g (3.28 mol) of dimethoxymethyl decane and toluene of chloroplatinic acid were weighed in a 1-liter 3-neck flask equipped with a stirrer, a thermometer, and a nitrogen substitution apparatus. The solution (5 mass%) was 2.1 g and heated to 60 °C. 400 g (2.98 mol) of 4-methoxystyrene was added dropwise thereto over 7 hours. At this time, as the internal temperature of the reaction system rises, the heating temperature also rises to 100 °C. After completion of the dropwise addition, the mixture was cooled to room temperature, and subjected to distillation purification to obtain 583 g of a compound (M-12), yield: 81.4%. Further, the compound (M-12) was identified by 1 H-NMR (600 MHz) (JEOL-600 Japan Electronics).
[合成例5] 化合物(M-9)之合成 於1L之3口燒瓶中稱量化合物(M-12)212g,於其中,於室溫邊攪拌邊加入7.5質量%之氫氧化鉀水溶液162g。投入後加熱到100℃,邊將產生之甲醇從系內抽出並進行6小時熟成。冷卻至室溫,加入甲苯200g、10質量%鹽酸68g後,移到1L分液漏斗,去除下層水層。再以50g超純水重複3次分液水洗後,將有機層減壓濃縮,獲得化合物(M-12)之水解縮合物166g。[Synthesis Example 5] Synthesis of Compound (M-9) Into a 1-L three-necked flask, 212 g of the compound (M-12) was weighed, and 162 g of a 7.5% by mass aqueous potassium hydroxide solution was added thereto while stirring at room temperature. After the input was heated to 100 ° C, the produced methanol was taken out from the system and matured for 6 hours. After cooling to room temperature, 200 g of toluene and 68 g of 10 mass% hydrochloric acid were added, and the mixture was transferred to a 1 L separatory funnel to remove the lower aqueous layer. Further, the mixture was washed three times with 50 g of ultrapure water, and the organic layer was concentrated under reduced pressure to give 166 g of the compound (M-12).
於經氮氣取代之1L 之3口燒瓶中稱量獲得之水解縮合物164g(若假設縮合之1單位為其分子量,則為0.84mol)、二甲基矽氧烷之環狀4聚物125g(若假設縮合之1單位為其分子量,則為1.69mol)、1,1,3,3-四甲基二矽氧烷37.4g(0.28mol),於室溫攪拌。邊攪拌邊滴加三氟甲磺酸1.5g,滴加結束後加熱到60℃,進行3小時熟成。放冷到室溫,加入甲苯300g、4質量%之碳酸氫鈉水溶液208g,攪拌1小時。移到1L分液漏斗,去除下層之水層,以超純水200g重複2次分液水洗。將有機層減壓濃縮,獲得化合物(M-9)。又,化合物(M-9)係利用1 H-NMR(600MHz)(JEOL-600日本電子)鑑定。164 g of the obtained hydrolysis condensate was weighed in a 1-L 3-neck flask substituted with nitrogen (0.84 mol if a unit of condensation is assumed to be its molecular weight), and 125 g of a cyclic tetramer of dimethyloxane ( If 1 unit of condensation is assumed to be its molecular weight, it is 1.69 mol) and 1,1,3,3-tetramethyldioxane 37.4 g (0.28 mol), and stirred at room temperature. 1.5 g of trifluoromethanesulfonic acid was added dropwise with stirring, and after the completion of the dropwise addition, the mixture was heated to 60 ° C and aged for 3 hours. After cooling to room temperature, 300 g of toluene and 208 g of a 4% by mass aqueous sodium hydrogencarbonate solution were added, and the mixture was stirred for 1 hour. The mixture was transferred to a 1 L separatory funnel, and the lower aqueous layer was removed, and the mixture was washed twice with 200 g of ultrapure water. The organic layer was concentrated under reduced pressure to give Compound (M-9). Further, the compound (M-9) was identified by 1 H-NMR (600 MHz) (JEOL-600 Japan Electronics).
[合成例6] 含有聚矽氧骨架之高分子化合物(A-1)之合成 於具備攪拌機、溫度計、氮氣取代裝置、及回流冷卻器之3L燒瓶內,使化合物(M-1)120g溶解於甲苯350g後,加入化合物(M-3)39g、化合物(M-7)85g,加溫到60℃。之後投入碳載持鉑觸媒(5質量%)1.1g,加溫到90℃並進行3小時熟成。再冷卻到60℃,投入碳載持鉑觸媒(5質量%)1.1g,費時30分鐘將化合物(M-11)62g滴加到燒瓶內。此時,燒瓶內溫度升溫到65~67℃。滴加結束後,於90℃進行3小時熟成,冷卻至室溫後,於反應液中加入甲基異丁基酮780g,將此反應溶液以濾器加壓過濾,以去除鉑觸媒。又,於獲得之含有聚矽氧骨架之高分子化合物溶液中加入純水780g,實施攪拌、靜置分液,去除下層之水層。此分液水洗操作重複6次,去除含有聚矽氧骨架之高分子化合物溶液中之微量酸成分。將此含有聚矽氧骨架之高分子化合物溶液中之溶劑減壓餾去,同時添加四氫呋喃750g後,進行減壓濃縮使成為固體成分濃度30質量%之四氫呋喃溶液。[Synthesis Example 6] The polymer compound (A-1) containing a polyfluorene skeleton was synthesized in a 3 L flask equipped with a stirrer, a thermometer, a nitrogen substitution device, and a reflux condenser, and 120 g of the compound (M-1) was dissolved. After 350 g of toluene, 39 g of the compound (M-3) and 85 g of the compound (M-7) were added, and the mixture was heated to 60 °C. Thereafter, 1.1 g of a platinum-carrying catalyst (5 mass%) was placed on the carbon, and the mixture was heated to 90 ° C and aged for 3 hours. Further, the mixture was cooled to 60 ° C, and 1.1 g of a platinum-supporting catalyst (5 mass%) was charged, and 62 g of the compound (M-11) was added dropwise to the flask over a period of 30 minutes. At this time, the temperature inside the flask was raised to 65 to 67 °C. After completion of the dropwise addition, the mixture was aged at 90 ° C for 3 hours, and after cooling to room temperature, 780 g of methyl isobutyl ketone was added to the reaction liquid, and the reaction solution was filtered under pressure with a filter to remove a platinum catalyst. Further, 780 g of pure water was added to the obtained polymer compound solution containing a polyfluorene skeleton, and the mixture was stirred and allowed to stand for liquid separation to remove the aqueous layer of the lower layer. This liquid separation washing operation was repeated 6 times to remove a trace amount of the acid component in the polymer compound solution containing the polyfluorene skeleton. The solvent in the polymer compound solution containing the polyoxygen skeleton was distilled off under reduced pressure, and 750 g of tetrahydrofuran was added thereto, followed by concentration under reduced pressure to obtain a tetrahydrofuran solution having a solid concentration of 30% by mass.
然後,於具備攪拌機、溫度計、氮氣取代裝置、及回流冷卻器之3L之燒瓶內裝入上述含有聚矽氧骨架之高分子化合物30質量%四氫呋喃溶液1,000g,加入琥珀酸酐31g、三乙胺32g,加溫到50℃。攪拌2小時後,冷卻到室溫,加入氯化銨飽和水溶液900g、乙酸乙酯1,500g,停止反應。之後去除水層,再重複以超純水900g進行分液水洗操作5次。將取出之有機層中之溶劑減壓餾去,同時添加環戊酮600g後,進行減壓濃縮使成為固體成分濃度40~50質量%之環戊酮溶液,獲得含有環戊酮作為主溶劑之含羧酸之含有聚矽氧骨架之高分子化合物(A-1)的溶液。利用GPC測定此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量,結果,按聚苯乙烯換算,為重量平均分子量10,000。又,上述通式(24)中, a’=0.220,b’=0.080,c’=0,d’=0,e’=0,f’=0,g’=0.513,h’=0.187。X’及U如下列。 【化89】 Then, in a flask of 3 L equipped with a stirrer, a thermometer, a nitrogen substitution device, and a reflux condenser, 1,000 g of a 30 mass% tetrahydrofuran solution containing the above polymerized polysiloxane skeleton was placed, and 31 g of succinic anhydride and 32 g of triethylamine were added. , warm to 50 ° C. After stirring for 2 hours, it was cooled to room temperature, and 900 g of a saturated aqueous solution of ammonium chloride and 1,500 g of ethyl acetate were added to terminate the reaction. Thereafter, the water layer was removed, and the liquid separation washing operation was repeated 5 times with 900 g of ultrapure water. The solvent in the organic layer to be taken out was distilled off under reduced pressure, and 600 g of cyclopentanone was added thereto, followed by concentration under reduced pressure to obtain a cyclopentanone solution having a solid concentration of 40 to 50% by mass, thereby obtaining cyclopentanone as a main solvent. A solution of a polymer compound (A-1) containing a polyoxonium skeleton containing a carboxylic acid. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyfluorene skeleton was measured by GPC, and as a result, the weight average molecular weight was 10,000 in terms of polystyrene. Further, in the above formula (24), a' = 0.220, b' = 0.080, c' = 0, d' = 0, e' = 0, f' = 0, g' = 0.513, h' = 0.187. X' and U are as follows. 【化89】
[合成例7] 含有聚矽氧骨架之高分子化合物(A-2)之合成 於具備攪拌機、溫度計、氮氣取代裝置、及回流冷卻器之3L燒瓶內,將化合物(M-1)120g溶解於甲苯497g後,加入化合物(M-3)91g、化合物(M-7)119g,並加溫到60℃。之後投入碳載持鉑觸媒(5質量%)1.6g,並加溫到90℃,進行3小時熟成。再冷卻到60℃,投入碳載持鉑觸媒(5質量%)1.6g,費時30分鐘將化合物(M-11)87g滴加到燒瓶內。此時,燒瓶內溫度升高到65~67℃。滴加結束後,於90℃進行3小時熟成,冷卻至室溫後,於反應液中加入甲基異丁基酮780g,將此反應溶液以濾器加壓過濾,以去除鉑觸媒。又,於獲得之含有聚矽氧骨架之高分子化合物溶液中加入純水780g,進行攪拌、靜置分液,去除下層之水層。重複此分液水洗操作6次,去除含有聚矽氧骨架之高分子化合物溶液中之微量酸成分。將此含有聚矽氧骨架之高分子化合物溶液中之溶劑減壓餾去,同時添加四氫呋喃1,078g後,進行減壓濃縮使成為固體成分濃度30質量%之四氫呋喃溶液。[Synthesis Example 7] The synthesis of the polymer compound (A-2) containing a polyfluorene skeleton was carried out in a 3 L flask equipped with a stirrer, a thermometer, a nitrogen substitution device, and a reflux condenser, and 120 g of the compound (M-1) was dissolved. After 497 g of toluene, 91 g of the compound (M-3) and 119 g of the compound (M-7) were added, and the mixture was heated to 60 °C. Thereafter, 1.6 g of a platinum catalyst (5 mass%) was charged on the carbon, and the mixture was heated to 90 ° C, and aged for 3 hours. The mixture was further cooled to 60 ° C, and 1.6 g of a platinum-supporting catalyst (5 mass%) was charged, and 87 g of the compound (M-11) was added dropwise to the flask over a period of 30 minutes. At this time, the temperature inside the flask was raised to 65 to 67 °C. After completion of the dropwise addition, the mixture was aged at 90 ° C for 3 hours, and after cooling to room temperature, 780 g of methyl isobutyl ketone was added to the reaction liquid, and the reaction solution was filtered under pressure with a filter to remove a platinum catalyst. Further, 780 g of pure water was added to the obtained polymer compound solution containing a polyfluorene skeleton, and the mixture was stirred and allowed to stand for liquid separation to remove the aqueous layer of the lower layer. This liquid separation washing operation was repeated 6 times to remove a trace amount of the acid component in the polymer compound solution containing the polyfluorene skeleton. The solvent in the polymer compound solution containing the polyoxygen skeleton was distilled off under reduced pressure, and 1,078 g of tetrahydrofuran was added thereto, followed by concentration under reduced pressure to obtain a tetrahydrofuran solution having a solid concentration of 30% by mass.
然後,於具備攪拌機、溫度計、氮氣取代裝置、及回流冷卻器之3L之燒瓶內裝入上述含有聚矽氧骨架之高分子化合物30質量%四氫呋喃溶液1,400g,加入琥珀酸酐31g、三乙胺32g,升溫到50℃。攪拌2小時後,冷卻到室溫,加入氯化銨飽和水溶液900g、乙酸乙酯1,500g,停止反應。之後去除水層,再以超純水900g重複分液水洗操作5次。將取出之有機層中之溶劑減壓餾去,同時添加環戊酮600g後,減壓濃縮使成為固體成分濃度40~50質量%之環戊酮溶液,獲得以環戊酮作為主溶劑之含有含羧酸之含有聚矽氧骨架之高分子化合物(A-2)之溶液。利用GPC測定此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量,按聚苯乙烯換算,為重量平均分子量13,000。又,上述通式(24)中,a’=0.367,b’=0.133,c’=0,d’=0,e’=0,f’=0,g’=0.367,h’=0.133。X’及U如下。 【化90】 Then, 1,400 g of a 30 mass% tetrahydrofuran solution containing the above polymerized polysiloxane skeleton was placed in a flask equipped with a stirrer, a thermometer, a nitrogen gas replacement device, and a reflux condenser, and 31 g of succinic anhydride and 32 g of triethylamine were added. , heat up to 50 ° C. After stirring for 2 hours, it was cooled to room temperature, and 900 g of a saturated aqueous solution of ammonium chloride and 1,500 g of ethyl acetate were added to terminate the reaction. Thereafter, the water layer was removed, and the liquid washing operation was repeated 5 times with 900 g of ultrapure water. The solvent in the organic layer to be taken out was distilled off under reduced pressure, and 600 g of cyclopentanone was added thereto, followed by concentration under reduced pressure to obtain a cyclopentanone solution having a solid concentration of 40 to 50% by mass to obtain a cyclopentanone as a main solvent. A solution of a polymer compound (A-2) containing a polyoxyxylene skeleton containing a carboxylic acid. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyfluorene skeleton was measured by GPC, and the weight average molecular weight was 13,000 in terms of polystyrene. Further, in the above formula (24), a' = 0.367, b' = 0.133, c' = 0, d' = 0, e' = 0, f' = 0, g' = 0.367, h' = 0.133. X' and U are as follows. 【化90】
[合成例8] 含有聚矽氧骨架之高分子化合物(A-3)之合成 將合成例6之化合物(M-7)85g替換為化合物(M-8)362g,此外以同樣配方合成含有聚矽氧骨架之高分子化合物,於其中添加環戊酮作為主溶劑,獲得包含含有聚矽氧骨架之高分子化合物(A-3)之溶液。此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量利用GPC測定的結果,按聚苯乙烯換算,為重量平均分子量30,000。又,上述通式(24)中, a’=0.220,b’=0.080,c’=0,d’=0,e’=0,f’=0,g’=0.513,h’=0.187,。X’及U如下。 【化91】 [Synthesis Example 8] Synthesis of a polymer compound (A-3) containing a polyfluorene skeleton: 85 g of the compound (M-7) of Synthesis Example 6 was replaced with 362 g of the compound (M-8), and the same formulation was used to synthesize a poly A polymer compound of a ruthenium skeleton is added with cyclopentanone as a main solvent, and a solution containing the polymer compound (A-3) containing a polyfluorene skeleton is obtained. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyoxygen skeleton is measured by GPC, and the weight average molecular weight is 30,000 in terms of polystyrene. Further, in the above formula (24), a'=0.220, b'=0.080, c'=0, d'=0, e'=0, f'=0, g'=0.513, h'=0.187, . X' and U are as follows. 【化91】
[合成例9] 含有聚矽氧骨架之高分子化合物(A-4)之合成 將合成例6之化合物(M-7)85g替換為化合物(M-9)188g,此外以同樣配方合成含有聚矽氧骨架之高分子化合物,於其中添加環戊酮作為主溶劑,獲得包含含有聚矽氧骨架之高分子化合物(A-4)之溶液。此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量利用GPC測定的結果,按聚苯乙烯換算,為重量平均分子量26,000。又,上述通式(24)中, a’=0.220,b’=0.080,c’=0,d’=0,e’=0,f’=0,g’=0.513,h’=0.187,。X’及U如下。 【化92】 [Synthesis Example 9] Synthesis of polymer compound (A-4) containing a polyfluorene skeleton: 85 g of the compound (M-7) of Synthesis Example 6 was replaced with 188 g of the compound (M-9), and the same formulation was used to synthesize a poly A polymer compound of a ruthenium skeleton is added with cyclopentanone as a main solvent, and a solution containing the polymer compound (A-4) containing a polyfluorene skeleton is obtained. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyfluorene skeleton was measured by GPC, and the weight average molecular weight was 26,000 in terms of polystyrene. Further, in the above formula (24), a'=0.220, b'=0.080, c'=0, d'=0, e'=0, f'=0, g'=0.513, h'=0.187, . X' and U are as follows. 【化92】
[合成例10] 含有聚矽氧骨架之高分子化合物(A-5)之合成 將合成例6之化合物(M-7)85g替換為化合物(M-10)141g,此外以同樣配方合成含有聚矽氧骨架之高分子化合物,於其中添加環戊酮作為主溶劑,獲得包含含有聚矽氧骨架之高分子化合物(A-5)之溶液。此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量利用GPC測定的結果,按聚苯乙烯換算,為重量平均分子量10,000。又,上述通式(24)中, a’=0.220,b’=0.080,c’=0,d’=0,e’=0,f’=0,g’=0.513,h’=0.187。X’及U如下。 【化93】 [Synthesis Example 10] Synthesis of polymer compound (A-5) containing a polyfluorene skeleton: 85 g of the compound (M-7) of Synthesis Example 6 was replaced with 141 g of the compound (M-10), and the same formulation was used to synthesize a poly A polymer compound of a ruthenium skeleton is added with cyclopentanone as a main solvent, and a solution containing the polymer compound (A-5) containing a polyfluorene skeleton is obtained. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyoxygen skeleton is measured by GPC, and the weight average molecular weight is 10,000 in terms of polystyrene. Further, in the above formula (24), a' = 0.220, b' = 0.080, c' = 0, d' = 0, e' = 0, f' = 0, g' = 0.513, h' = 0.187. X' and U are as follows. 【化93】
[合成例11] 含有聚矽氧骨架之高分子化合物(A-6)之合成 於具備攪拌機、溫度計、氮氣取代裝置、及回流冷卻器之3L燒瓶內,將化合物(M-1)120g溶解於甲苯411g後,加入化合物(M-3)45g、化合物(M-4)24g、化合物(M-9)219g,加溫到60℃。之後投入碳載持鉑觸媒(5質量%)1.3g,加溫到90℃,進行3小時熟成。再冷卻到60℃,投入碳載持鉑觸媒(5質量%)1.3g,費時30分鐘,將化合物(M-11)73g滴加到燒瓶內。此時燒瓶內溫度升高到65~67℃。滴加結束後於90℃進行3小時熟成,冷卻到室溫後,於反應液加入甲基異丁基酮780g,將此反應溶液以濾器加壓過濾,以去除鉑觸媒。又,於獲得之含有聚矽氧骨架之高分子化合物溶液中加入純水780g,實施攪拌、靜置分液,去除下層之水層。重複此分液水洗操作6次,去除含有聚矽氧骨架之高分子化合物溶液中之微量酸成分。將此含有聚矽氧骨架之高分子化合物溶液中之溶劑減壓餾去,同時添加四氫呋喃1,050g後,減壓濃縮成為固體成分濃度30質量%之四氫呋喃溶液。[Synthesis Example 11] The synthesis of the polymer compound (A-6) containing a polyfluorene skeleton was carried out in a 3 L flask equipped with a stirrer, a thermometer, a nitrogen substitution device, and a reflux condenser, and 120 g of the compound (M-1) was dissolved. After 411 g of toluene, 45 g of the compound (M-3), 24 g of the compound (M-4), and 219 g of the compound (M-9) were added, and the mixture was heated to 60 °C. Thereafter, 1.3 g of a platinum catalyst (5 mass%) was placed on the carbon, and the mixture was heated to 90 ° C, and aged for 3 hours. Further, the mixture was cooled to 60 ° C, and 1.3 g of a platinum-supporting catalyst (5 mass%) was charged on the carbon, and 73 g of the compound (M-11) was added dropwise to the flask over a period of 30 minutes. At this time, the temperature inside the flask was raised to 65 to 67 °C. After completion of the dropwise addition, the mixture was aged at 90 ° C for 3 hours, and after cooling to room temperature, 780 g of methyl isobutyl ketone was added to the reaction liquid, and the reaction solution was filtered under pressure with a filter to remove a platinum catalyst. Further, 780 g of pure water was added to the obtained polymer compound solution containing a polyfluorene skeleton, and the mixture was stirred and allowed to stand for liquid separation to remove the aqueous layer of the lower layer. This liquid separation washing operation was repeated 6 times to remove a trace amount of the acid component in the polymer compound solution containing the polyfluorene skeleton. The solvent in the polymer compound solution containing the polyfluorene skeleton was distilled off under reduced pressure, and 1,050 g of tetrahydrofuran was added thereto, followed by concentration under reduced pressure to a tetrahydrofuran solution having a solid concentration of 30% by mass.
然後於具備攪拌機、溫度計、氮氣取代裝置、及回流冷卻器之3L燒瓶內加入上述含有聚矽氧骨架之高分子化合物30質量%之四氫呋喃溶液1,500g,加入琥珀酸酐31g、三乙胺32g,升溫到50℃。攪拌2小時後,冷卻到室溫,加入氯化銨飽和水溶液900g、乙酸乙酯1,500g,停止反應。之後去除水層,再反複以超純水900g進行分液水洗操作5次。將取出之有機層中之溶劑減壓餾去,添加環戊酮600g後,減壓濃縮成固體成分濃度40~50質量%之環戊酮溶液,獲得環戊酮作為主溶劑之含有含羧酸之含有聚矽氧骨架之高分子化合物(A-6)之溶液。利用GPC測定此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量,按聚苯乙烯換算,為重量平均分子量24,000。又,上述通式(1)中,a=0.293,b=0.107,c=0,d=0,e=0,f=0,g=0.440,h=0.160。X及U如下。 【化94】 Then, 1,500 g of a tetrahydrofuran solution containing 30% by mass of the polymer compound containing a polyfluorene skeleton was placed in a 3 L flask equipped with a stirrer, a thermometer, a nitrogen gas substitute, and a reflux condenser, and 31 g of succinic anhydride and 32 g of triethylamine were added thereto to raise the temperature. To 50 ° C. After stirring for 2 hours, it was cooled to room temperature, and 900 g of a saturated aqueous solution of ammonium chloride and 1,500 g of ethyl acetate were added to terminate the reaction. Thereafter, the water layer was removed, and the liquid-washing operation was repeated five times with 900 g of ultrapure water. The solvent in the organic layer to be taken out is distilled off under reduced pressure, and 600 g of cyclopentanone is added, and then concentrated under reduced pressure to a cyclopentanone solution having a solid concentration of 40 to 50% by mass to obtain a carboxylic acid containing cyclopentanone as a main solvent. A solution of the polymer compound (A-6) containing a polyoxygen skeleton. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyoxygen skeleton was measured by GPC, and the weight average molecular weight was 24,000 in terms of polystyrene. Further, in the above formula (1), a = 0.293, b = 0.107, c = 0, d = 0, e = 0, f = 0, g = 0.440, h = 0.160. X and U are as follows. 【化94】
[合成例12] 含有聚矽氧骨架之高分子化合物(A-7)之合成 將合成例11之化合物(M-4)24g替換為化合物(M-5)17g,除此以外以同樣的配方合成含有聚矽氧骨架之高分子化合物,於其中添加環戊酮作為主溶劑,獲得包含含有聚矽氧骨架之高分子化合物(A-7)之溶液。利用GPC測定此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量,按聚苯乙烯換算,為重量平均分子量23,000。又,上述通式(1)中,a=0.293,b=0.107,c=0,d=0,e=0,f=0,g=0.440,h=0.160。X及U如下。 【化95】 [Synthesis Example 12] Synthesis of polymer compound (A-7) containing a polyfluorene skeleton The same formulation was used except that 24 g of the compound (M-4) of Synthesis Example 11 was replaced with 17 g of the compound (M-5). A polymer compound containing a polyfluorene skeleton is synthesized, and cyclopentanone is added as a main solvent to obtain a solution containing the polymer compound (A-7) containing a polyfluorene skeleton. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyfluorene skeleton was measured by GPC, and the weight average molecular weight was 23,000 in terms of polystyrene. Further, in the above formula (1), a = 0.293, b = 0.107, c = 0, d = 0, e = 0, f = 0, g = 0.440, h = 0.160. X and U are as follows. 【化95】
[合成例13] 含有聚矽氧骨架之高分子化合物(A-8)之合成 將合成例11之化合物(M-4)24g替換為化合物(M-6)24g,除此以外以同樣的配方合成含有聚矽氧骨架之高分子化合物,於其中添加環戊酮作為主溶劑,獲得包含含有聚矽氧骨架之高分子化合物(A-8)之溶液。利用GPC測定此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量,按聚苯乙烯換算,為重量平均分子量23,000。又,上述通式(24)中,a’=0.220,b’=0.080,c’=0.073,d’=0.027,e’=0,f’=0,g’=0.440,h’=0.160。X’、Y及U如下。 【化96】 [Synthesis Example 13] Synthesis of polymer compound (A-8) containing a polyfluorene skeleton The same formulation was used except that 24 g of the compound (M-4) of Synthesis Example 11 was replaced with 24 g of the compound (M-6). A polymer compound containing a polyfluorene skeleton is synthesized, and cyclopentanone is added as a main solvent to obtain a solution containing the polymer compound (A-8) containing a polyfluorene skeleton. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyfluorene skeleton was measured by GPC, and the weight average molecular weight was 23,000 in terms of polystyrene. Further, in the above formula (24), a' = 0.220, b' = 0.080, c' = 0.073, d' = 0.027, e' = 0, f' = 0, g' = 0.440, h' = 0.160. X', Y and U are as follows. 【化96】
[合成例14] 含有聚矽氧骨架之高分子化合物(A-9)之合成 將合成例6之化合物(M-1)120g替換為化合物(M-2)131g,除此以外以同樣的配方合成含有聚矽氧骨架之高分子化合物,於其中添加環戊酮作為主溶劑,獲得包含含有聚矽氧骨架之高分子化合物(A-9)之溶液。利用GPC測定此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量,按聚苯乙烯換算,為重量平均分子量10,000。又,上述通式(24)中, a’=0.220,b’=0.080,c’=0,d’=0,e’=0,f’=0,g’=0.513,h’=0.187。X’及U如下。 【化97】 [Synthesis Example 14] Synthesis of polymer compound (A-9) containing a polyfluorene skeleton The same formulation was carried out except that 120 g of the compound (M-1) of Synthesis Example 6 was replaced with 131 g of the compound (M-2). A polymer compound containing a polyfluorene skeleton is synthesized, and cyclopentanone is added as a main solvent to obtain a solution containing the polymer compound (A-9) containing a polyfluorene skeleton. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyfluorene skeleton was measured by GPC, and the weight average molecular weight was 10,000 in terms of polystyrene. Further, in the above formula (24), a' = 0.220, b' = 0.080, c' = 0, d' = 0, e' = 0, f' = 0, g' = 0.513, h' = 0.187. X' and U are as follows. 【化97】
[合成例15] 含有聚矽氧骨架之高分子化合物(A-10)之合成 將合成例6之琥珀酸酐31g替換為環己基二羧酸酐48g,除此以外以同樣的配方合成含有聚矽氧骨架之高分子化合物,於其中添加環戊酮作為主溶劑,獲得包含含有聚矽氧骨架之高分子化合物(A-10)之溶液。利用GPC測定此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量,按聚苯乙烯換算,為重量平均分子量10,000。又,上述通式(24)中, a’=0.220,b’=0.080,c’=0,d’=0,e’=0,f’=0,g’=0.513,h’=0.187。X’及U如下。 【化98】 [Synthesis Example 15] Synthesis of polymer compound (A-10) containing a polyfluorene skeleton: 31 g of succinic anhydride of Synthesis Example 6 was replaced with 48 g of cyclohexyldicarboxylic anhydride, and the same formulation was used to synthesize polyoxyl oxide. A polymer compound of a skeleton, to which cyclopentanone is added as a main solvent, a solution containing a polymer compound (A-10) containing a polyfluorene skeleton is obtained. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyfluorene skeleton was measured by GPC, and the weight average molecular weight was 10,000 in terms of polystyrene. Further, in the above formula (24), a' = 0.220, b' = 0.080, c' = 0, d' = 0, e' = 0, f' = 0, g' = 0.513, h' = 0.187. X' and U are as follows. 【化98】
[合成例16] 含有聚矽氧骨架之高分子化合物(A-11)之合成 將合成例6之琥珀酸酐31g替換為5-降莰烯-2,3-二羧酸酐51g,除此以外以同樣的配方合成含有聚矽氧骨架之高分子化合物,於其中添加環戊酮作為主溶劑,獲得包含含有聚矽氧骨架之高分子化合物(A-11)之溶液。利用GPC測定此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量,按聚苯乙烯換算,為重量平均分子量10,000。又,上述通式(24)中,a’=0.220,b’=0.080,c’=0,d’=0,e’=0,f’=0,g’=0.513,h’=0.187。X’及U如下。 【化99】 [Synthesis Example 16] Synthesis of polymer compound (A-11) containing a polyfluorene skeleton: 31 g of succinic anhydride of Synthesis Example 6 was replaced with 51 g of 5-northene-2,3-dicarboxylic anhydride, and the like In the same formulation, a polymer compound containing a polyfluorene skeleton was synthesized, and cyclopentanone was added as a main solvent to obtain a solution containing the polymer compound (A-11) containing a polyfluorene skeleton. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyfluorene skeleton was measured by GPC, and the weight average molecular weight was 10,000 in terms of polystyrene. Further, in the above formula (24), a' = 0.220, b' = 0.080, c' = 0, d' = 0, e' = 0, f' = 0, g' = 0.513, h' = 0.187. X' and U are as follows. 【化99】
[合成例17] 含有聚矽氧骨架之高分子化合物(A-12)之合成 於具備攪拌機、溫度計、氮氣取代裝置、及回流冷卻器之3L燒瓶內,將化合物(M-1)171g溶解於甲苯350g後,加入化合物(M-7)85g,並加溫到60℃。之後投入碳載持鉑觸媒(5質量%)1.1g,加溫到90℃並熟成3小時。再冷卻到60℃,投入碳載持鉑觸媒(5質量%)1.1g,費時30分鐘將化合物(M-11)62g滴加在燒瓶內。此時,燒瓶內溫度升高到65~67℃。滴加結束後,於90℃熟成3小時,冷卻到室溫後,於反應液中加入甲基異丁基酮780g,將此反應溶液以濾器加壓過濾,以去除鉑觸媒。又,於獲得之含有聚矽氧骨架之高分子化合物溶液中加入純水780g,進行攪拌、靜置分液,去除下層之水層。重複此分液水洗操作6次,去除含有聚矽氧骨架之高分子化合物溶液中之微量酸成分。將此含有聚矽氧骨架之高分子化合物溶液中之溶劑減壓餾去,同時添加四氫呋喃750g後,進行減壓濃縮成為固體成分濃度30質量%之四氫呋喃溶液。[Synthesis Example 17] The synthesis of the polymer compound (A-12) containing a polyfluorene skeleton was carried out in a 3 L flask equipped with a stirrer, a thermometer, a nitrogen substitution device, and a reflux condenser, and 171 g of the compound (M-1) was dissolved. After 350 g of toluene, 85 g of the compound (M-7) was added, and the mixture was heated to 60 °C. Thereafter, 1.1 g of a platinum-carrying catalyst (5 mass%) was placed on the carbon, and the mixture was heated to 90 ° C and aged for 3 hours. Further, the mixture was cooled to 60 ° C, and 1.1 g of a platinum-supporting catalyst (5 mass%) was charged, and 62 g of the compound (M-11) was added dropwise to the flask over a period of 30 minutes. At this time, the temperature inside the flask was raised to 65 to 67 °C. After completion of the dropwise addition, the mixture was aged at 90 ° C for 3 hours, and after cooling to room temperature, 780 g of methyl isobutyl ketone was added to the reaction liquid, and the reaction solution was filtered under pressure with a filter to remove a platinum catalyst. Further, 780 g of pure water was added to the obtained polymer compound solution containing a polyfluorene skeleton, and the mixture was stirred and allowed to stand for liquid separation to remove the aqueous layer of the lower layer. This liquid separation washing operation was repeated 6 times to remove a trace amount of the acid component in the polymer compound solution containing the polyfluorene skeleton. The solvent in the polymer compound solution containing the polyfluorene skeleton was distilled off under reduced pressure, and 750 g of tetrahydrofuran was added thereto, followed by concentration under reduced pressure to a tetrahydrofuran solution having a solid concentration of 30% by mass.
然後,於具備攪拌機、溫度計、氮氣取代裝置、及回流冷卻器之3L燒瓶內加入上述含有聚矽氧骨架之高分子化合物30質量%四氫呋喃溶液1,000g,加入琥珀酸酐32g、三乙胺33g,加溫到50℃。攪拌2小時後,冷卻到室溫,加入氯化銨飽和水溶液900g、乙酸乙酯1,500g,停止反應。之後去除水層,再重複以超純水900g進行分液水洗操作5次。將取出之有機層中之溶劑減壓餾去,同時添加環戊酮600g後,減壓濃縮成固體成分濃度40~50質量%之環戊酮溶液,獲得以環戊酮作為主溶劑之包含含有羧酸之含有聚矽氧骨架之高分子化合物(A-12)之溶液。利用GPC測定此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量,按聚苯乙烯換算,為重量平均分子量10,000。又,上述通式(1)中,a=0,b=0,c=0,d=0,e=0.220,f=0.080,g=0.513,h=0.187。W及U如下。 【化100】 Then, in a 3 L flask equipped with a stirrer, a thermometer, a nitrogen substitution device, and a reflux condenser, 1,000 g of a 30% by mass solution of a polymer compound containing a polyfluorene skeleton and a tetrahydrofuran solution were added thereto, and 32 g of succinic anhydride and 33 g of triethylamine were added thereto. Warm to 50 ° C. After stirring for 2 hours, it was cooled to room temperature, and 900 g of a saturated aqueous solution of ammonium chloride and 1,500 g of ethyl acetate were added to terminate the reaction. Thereafter, the water layer was removed, and the liquid separation washing operation was repeated 5 times with 900 g of ultrapure water. The solvent in the organic layer to be taken out is distilled off under reduced pressure, and 600 g of cyclopentanone is added thereto, and then concentrated under reduced pressure to a cyclopentanone solution having a solid concentration of 40 to 50% by mass to obtain a cyclopentanone as a main solvent. A solution of a polymer compound (A-12) containing a polyoxyxylene skeleton of a carboxylic acid. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyfluorene skeleton was measured by GPC, and the weight average molecular weight was 10,000 in terms of polystyrene. Further, in the above formula (1), a=0, b=0, c=0, d=0, e=0.220, f=0.080, g=0.513, h=0.187. W and U are as follows. 【化100】
[合成例18] 含有聚矽氧骨架之高分子化合物(A-13)之合成 將合成例17使用之琥珀酸酐32g、三乙胺33g各替換為琥珀酸酐46g、三乙胺46g,除此以外以同樣的配方合成含有聚矽氧骨架之高分子化合物,於其中添加環戊酮作為主溶劑,獲得包含含有聚矽氧骨架之高分子化合物(A-13)之溶液。利用GPC測定此含有聚矽氧骨架之高分子化合物溶液中之含有聚矽氧骨架之高分子化合物之分子量,按聚苯乙烯換算,為重量平均分子量10,000。又,上述通式(1)中,a=0,b=0,c=0,d=0,e=0,f=0,g=0.733,h=0.267。U如下。 【化101】 [Synthesis Example 18] Synthesis of a polymer compound (A-13) containing a polyfluorene skeleton: 32 g of succinic anhydride used in Synthesis Example 17 and 33 g of triethylamine were each replaced with 46 g of succinic anhydride and 46 g of triethylamine. A polymer compound containing a polyfluorene skeleton was synthesized in the same manner, and cyclopentanone was added as a main solvent to obtain a solution containing the polymer compound (A-13) containing a polyfluorene skeleton. The molecular weight of the polymer compound containing a polyfluorene skeleton in the polymer compound solution containing the polyfluorene skeleton was measured by GPC, and the weight average molecular weight was 10,000 in terms of polystyrene. Further, in the above formula (1), a = 0, b = 0, c = 0, d = 0, e = 0, f = 0, g = 0.733, and h = 0.267. U is as follows. 【化101】
使用上述合成例6~18合成之含有聚矽氧骨架之高分子化合物(A-1~A-13)之溶液,以表1記載之組成和摻合量摻合交聯劑、光酸產生劑,並摻合鹼性化合物,並摻合環戊酮作為追加之溶劑,製備樹脂換算45質量%之光阻材料。之後、攪拌、混合、溶解後,以特氟龍(註冊商標)製0.5μm濾器進行精密過濾,獲得光阻材料。Using the solution of the polymer compound (A-1 to A-13) containing the polyfluorene skeleton synthesized in the above Synthesis Examples 6 to 18, the crosslinking agent and the photoacid generator were blended in the composition and blending amount described in Table 1. Further, a basic compound was blended, and cyclopentanone was blended as an additional solvent to prepare a photoresist material having a resin content of 45 mass%. After that, the mixture was stirred, mixed, and dissolved, and then subjected to precision filtration using a 0.5 μm filter made of Teflon (registered trademark) to obtain a photoresist.
【表1】
又,表1記載之XL-2為EOCN-1020-55(日本化藥(股)製),光酸產生劑(PAG-1)、交聯劑(XL-1)、鹼性化合物(Amine-1)如下。 【化102】 Further, XL-2 described in Table 1 is EOCN-1020-55 (manufactured by Nippon Kayaku Co., Ltd.), photoacid generator (PAG-1), crosslinking agent (XL-1), and basic compound (Amine-). 1) as follows. 【化102】
II.曝光、圖案形成 將上述光阻材料1~13於矽基板上分配5mL後,將基板旋轉,亦即,利用旋塗法塗佈使膜厚成為20μm。 然後,於熱板上於100℃實施2分鐘預烘。然後,使用Suss microtek(股)製遮罩對準機(製品名:MA-8),安裝能形成縱橫1:1排列之20μm之孔的遮罩,施以寬頻光之曝光。曝光後將基板於110℃加熱2分鐘(PEB)後冷卻。之後,使用2.38%四甲基氫氧化銨水溶液作為顯影液,實施3次1分鐘之浸置顯影,實施圖案化。然後將獲得之基板上圖案使用烘箱,於180℃邊吹氮2小時邊進行後硬化。 同樣,將矽基板替換,於氮化矽基板上、銅基板上也進行圖案化。II. Exposure and pattern formation After the above-mentioned photoresist materials 1 to 13 were dispensed to 5 mL on a ruthenium substrate, the substrate was rotated, that is, coated by a spin coating method to have a film thickness of 20 μm. Then, prebaking was performed on a hot plate at 100 ° C for 2 minutes. Then, using a mask aligner (product name: MA-8) made of Suss microtek, a mask capable of forming a hole of 20 μm in a 1:1 orientation was attached, and exposure of wide-band light was applied. After the exposure, the substrate was heated at 110 ° C for 2 minutes (PEB) and then cooled. Thereafter, a 2.38% tetramethylammonium hydroxide aqueous solution was used as a developing solution, and three times of immersion development was performed for 1 minute to carry out patterning. The obtained pattern on the substrate was then post-hardened by blowing nitrogen at 180 ° C for 2 hours. Similarly, the ruthenium substrate was replaced, and the ruthenium substrate was also patterned on the copper substrate.
然後,以能觀察獲得之孔圖案之形狀的方式,將各基板切開,使用掃描型電子顯微鏡(SEM)觀察孔圖案形狀。孔圖案之口徑加工成和遮罩尺寸20μm為相同尺寸之最適曝光量(365nm光換算之曝光量)示於表2。又,觀察的形狀示於表2。Then, each substrate was cut out so that the shape of the obtained hole pattern was observed, and the shape of the hole pattern was observed using a scanning electron microscope (SEM). The aperture of the hole pattern was processed to an optimum exposure amount (exposure amount in terms of 365 nm light) having the same size as the mask size of 20 μm. Further, the shape of the observation is shown in Table 2.
【表2】
如表2,使用含有本發明之含有聚矽氧骨架之高分子化合物之光阻材料1~13,並使用2.38%四甲基氫氧化銨水溶液於顯影而進行了圖案化時,矽基板上、氮化矽基板上、銅基板上均未發生顯著的圖案剝離,可獲良好圖案形狀。As shown in Table 2, when the photoresist materials 1 to 13 containing the polymer compound containing the polyfluorene skeleton of the present invention were used and patterned by using 2.38% aqueous solution of tetramethylammonium hydroxide, on the substrate, No significant pattern peeling occurred on the tantalum nitride substrate or on the copper substrate, and a good pattern shape was obtained.
III.光硬化性乾性膜之製作 就光硬化性乾性膜用而言,使用如上述方式於合成例6~18合成之含有聚矽氧骨架之高分子化合物(A-1~A-13)之溶液,且不摻合環戊酮作為溶劑,除此以外同前述,以表1記載之組成與摻合量摻合交聯劑、光酸產生劑、及鹼性化合物,之後、攪拌、混合、溶解後,以特氟龍(註冊商標)製1.0μm濾器進行精密過濾,獲得光阻材料1’~13’。III. Production of Photocurable Dry Film For the photocurable dry film, the polymer compound (A-1 to A-13) containing a polyfluorene skeleton synthesized in Synthesis Examples 6 to 18 as described above is used. The solution is not blended with cyclopentanone as a solvent, and the crosslinking agent, the photoacid generator, and the basic compound are blended with the composition and the amount of the mixture described in Table 1 in the same manner as above, followed by stirring, mixing, and After the solution was dissolved, a 1.0 μm filter made of Teflon (registered trademark) was used for precision filtration to obtain a photoresist material 1' to 13'.
使用模塗機作為膜塗佈機、使用聚對苯二甲酸乙二醇酯膜(厚度38μm)作為支持膜,將光阻材料1’~13’以50μm之塗佈厚度塗佈在支持膜上。然後,使其通過設定在100℃之熱風循環烘箱(長度4m)5分鐘,以於支持膜上形成光硬化性樹脂層。又,從上述光硬化性樹脂層之上,將作為保護膜之聚乙烯膜(厚度50μm)使用層合輥以壓力1MPa貼合,製成光硬化性乾性膜1~13。 又,光硬化性樹脂層之膜厚為50μm。膜之例於表3彙整作為實施例表示。Using a die coater as a film coater, using a polyethylene terephthalate film (thickness: 38 μm) as a support film, the photoresist materials 1' to 13' were coated on the support film at a coating thickness of 50 μm. . Then, it was passed through a hot air circulating oven (length 4 m) set at 100 ° C for 5 minutes to form a photocurable resin layer on the support film. In addition, a polyethylene film (thickness: 50 μm) as a protective film was bonded to the photocurable resin layer at a pressure of 1 MPa using a laminating roll to form photocurable dry films 1 to 13. Further, the film thickness of the photocurable resin layer was 50 μm. An example of a film is shown in Table 3 as an example.
IV.曝光、圖案形成 將以上述方式製得之光硬化性乾性膜1~13之保護膜剝離,使用Takatori(股)製之真空層合機(製品名:TEAM-100RF),設真空腔室內為真空度100Pa,於溫度條件100℃,使支持膜上之光硬化性樹脂層密合於矽基板。回到常壓後,將基板冷卻到25℃,從真空層合機取出,並將支持膜剝離。 然後將支持膜剝離後,於熱板上於100℃實施5分鐘預烘。其次,使用Sussmicrotek(股)製之遮罩對準機(製品名:MA-8),安裝能形成縱橫1:1排列之40μm之孔的遮罩,施以寬頻光之曝光。曝光後將基板於130℃加熱5分鐘(PEB)後冷卻。之後,使用2.38%四甲基氫氧化銨水溶液作為顯影液,實施3次1分鐘之浸置顯影,實施圖案化。然後將獲得之基板上圖案使用烘箱,於180℃邊吹氮2小時邊進行後硬化。 同樣,將矽基板替換,於氮化矽基板上、銅基板上將以上述方式製作之光硬化性乾性膜1~13層合後,進行圖案化。IV. Exposure and pattern formation The protective film of the photocurable dry film 1 to 13 obtained in the above manner was peeled off, and a vacuum laminator (product name: TEAM-100RF) manufactured by Takatori Co., Ltd. was used, and a vacuum chamber was set. The photocurable resin layer on the support film was adhered to the tantalum substrate at a vacuum of 100 Pa at a temperature of 100 °C. After returning to normal pressure, the substrate was cooled to 25 ° C, taken out from the vacuum laminator, and the support film was peeled off. After the support film was peeled off, it was prebaked on a hot plate at 100 ° C for 5 minutes. Next, using a mask aligning machine made by Sussmicrotek (product name: MA-8), a mask capable of forming a hole of 40 μm in a vertical and horizontal 1:1 arrangement was applied, and exposure of a wide-band light was applied. After the exposure, the substrate was heated at 130 ° C for 5 minutes (PEB) and then cooled. Thereafter, a 2.38% tetramethylammonium hydroxide aqueous solution was used as a developing solution, and three times of immersion development was performed for 1 minute to carry out patterning. The obtained pattern on the substrate was then post-hardened by blowing nitrogen at 180 ° C for 2 hours. Similarly, the tantalum substrate was replaced, and the photocurable dry films 1 to 13 produced in the above manner were laminated on a tantalum nitride substrate and a copper substrate, and then patterned.
然後,以能觀察獲得之孔圖案之形狀的方式,將各基板切開,使用掃描型電子顯微鏡(SEM)觀察孔圖案形狀。孔圖案之口徑加工成和遮罩尺寸40μm為相同尺寸之最適曝光量(365nm光換算之曝光量)示於表3。又,觀察的形狀示於表3。Then, each substrate was cut out so that the shape of the obtained hole pattern was observed, and the shape of the hole pattern was observed using a scanning electron microscope (SEM). The aperture of the hole pattern was processed to an optimum exposure amount (exposure amount in terms of 365 nm light) having the same size as the mask size of 40 μm. Further, the shape of the observation is shown in Table 3.
【表3】
如表3,使用了含有本發明之含有聚矽氧骨架之高分子化合物之光硬化性樹脂組成物的光硬化性乾性膜1~13進行圖案化時,於矽基板上、氮化矽基板上、銅基板上均未發生顯著的圖案剝離,可獲良好圖案形狀。When the photocurable dry films 1 to 13 containing the photocurable resin composition containing the polymer compound of the polyfluorene skeleton of the present invention are patterned, they are patterned on a tantalum substrate or a tantalum nitride substrate. No significant pattern peeling occurred on the copper substrate, and a good pattern shape was obtained.
V.填埋性能 準備分別形成200個開口徑為10~100μm(間隔10μm)及深度為10~120μm(間隔10μm)之圓形孔的直徑6吋(150mm)矽晶圓。將光硬化性乾性膜1~5、光硬化性乾性膜12之保護膜剝離,使用Takatori(股)製之真空層合機(製品名:TEAM-100RF),將真空腔室內設為真空度100Pa,於溫度條件100℃使支持膜上之光硬化性樹脂層密合於基板。回到常壓後,將基板冷卻到25℃,從真空層合機取出,並將支持膜剝離。 然後將支持膜剝離後,於熱板上以100℃實施5分鐘預烘。然後使用Sussmicrotek(股)製之遮罩對準機(製品名:MA-8),以表4記載之曝光量(波長365nm)對於基板照射寬頻光。曝光後將基板於110℃加熱5分鐘(PEB)後冷卻。之後,使用2.38%四甲基氫氧化銨水溶液作為顯影液,實施3次1分鐘之浸置顯影,實施圖案化。然後將獲得之基板上圖案使用烘箱,於180℃邊吹氮2小時邊進行後硬化。並且切割獲得之基板,露出圓形孔之剖面,使用掃描型電子顯微鏡(SEM)觀察上述圓形孔之剖面,並評價是否有缺陷。其結果示於表4。V. Landfill performance It is prepared to form 200 吋 (150 mm) 矽 wafers having a circular opening having a circular opening diameter of 10 to 100 μm (interval 10 μm) and a depth of 10 to 120 μm (interval 10 μm). The protective film of the photocurable dry film 1 to 5 and the photocurable dry film 12 was peeled off, and a vacuum laminator (product name: TEAM-100RF) manufactured by Takatori Co., Ltd. was used, and the vacuum chamber was set to a vacuum of 100 Pa. The photocurable resin layer on the support film was adhered to the substrate at a temperature of 100 ° C. After returning to normal pressure, the substrate was cooled to 25 ° C, taken out from the vacuum laminator, and the support film was peeled off. After the support film was peeled off, it was prebaked on a hot plate at 100 ° C for 5 minutes. Then, a mask alignment machine (product name: MA-8) manufactured by Sussmicrotek Co., Ltd. was used, and the substrate was irradiated with wide-band light at the exposure amount (wavelength 365 nm) shown in Table 4. After the exposure, the substrate was heated at 110 ° C for 5 minutes (PEB) and then cooled. Thereafter, a 2.38% tetramethylammonium hydroxide aqueous solution was used as a developing solution, and three times of immersion development was performed for 1 minute to carry out patterning. The obtained pattern on the substrate was then post-hardened by blowing nitrogen at 180 ° C for 2 hours. Further, the obtained substrate was cut, the cross section of the circular hole was exposed, and the cross section of the circular hole was observed using a scanning electron microscope (SEM), and it was evaluated whether or not there was a defect. The results are shown in Table 4.
【表4】
如表4,密合了本發明之光硬化性乾性膜之矽晶圓之圓形孔均無缺陷地被填充,判斷作為電氣・電子零件保護用皮膜之填埋性能良好。As shown in Table 4, the round holes of the tantalum wafer in which the photocurable dry film of the present invention was adhered were filled without defects, and it was judged that the film for electrical and electronic component protection was excellent in landfill performance.
VI.電特性(絕緣破壞強度) 將上述膜厚50μm之光硬化性乾性膜1~5、光硬化性乾性膜12之保護膜剝離,使支持膜上之光硬化性樹脂層於100℃之溫度條件密合於JIS K 6249規定之基板。然後,將基板冷卻到室溫並剝離支持膜。然後將支持膜剝離後,於熱板上於100℃施以5分鐘之預烘。又,使用上述遮罩對準機,將曝光量1,000mJ/cm2 (波長365nm)之寬頻光介隔石英製光罩照射在上述基板。然後,將基板於110℃加熱5分鐘(PEB)並冷卻。之後,使用2.38%四甲基氫氧化銨水溶液作為顯影液,實施3次1分鐘之浸置顯影。然後,使用烘箱於180進行2小時吹氮並同時後硬化,製成測定絕緣破壞強度用之基板。然後,依據JIS K 6249規定之測定方法,測定絕緣破壞強度。其結果示於表5。VI. Electrical properties (insulation breaking strength) The protective film of the photocurable dry film 1 to 5 and the photocurable dry film 12 having a film thickness of 50 μm is peeled off, and the photocurable resin layer on the support film is exposed to a temperature of 100 ° C. The conditions are in close contact with the substrate specified in JIS K 6249. Then, the substrate was cooled to room temperature and the support film was peeled off. After the support film was peeled off, it was prebaked on a hot plate at 100 ° C for 5 minutes. Further, a wide-band light having an exposure amount of 1,000 mJ/cm 2 (wavelength: 365 nm) was irradiated onto the substrate by a quartz mask, using the above-described mask aligning machine. Then, the substrate was heated at 110 ° C for 5 minutes (PEB) and cooled. Thereafter, a 2.38% tetramethylammonium hydroxide aqueous solution was used as a developing solution, and three times of immersion development was performed for one minute. Then, nitrogen was blown in an oven at 180 for 2 hours and then post-hardened to prepare a substrate for measuring the dielectric breakdown strength. Then, the dielectric breakdown strength was measured in accordance with the measurement method specified in JIS K 6249. The results are shown in Table 5.
VII.密合性 將上述膜厚50μm之光硬化性乾性膜1~5、光硬化性乾性膜12之保護膜剝離,使用真空層合機將真空腔室內設為真空度100Pa,以100℃之溫度條件使支持膜上之光硬化性樹脂層密合於無處理之直徑6吋(150mm)矽晶圓。回到常壓後,將基板冷卻到25℃,從真空層合機取出並將支持膜剝離。將支持膜剝離後,於熱板上施以100℃、5分鐘之預烘。 然後使用上述遮罩對準機,將曝光量1,000mJ/cm2 (波長365nm)之寬頻光介隔石英製光罩對於基板照射。之後將基板於110℃加熱5分鐘(PEB)並冷卻。之後使用烘箱於180℃吹氮2小時並同時後硬化,獲得附硬化皮膜之晶圓。VII. Adhesiveness The protective film of the photocurable dry film 1 to 5 and the photocurable dry film 12 having a thickness of 50 μm was peeled off, and the vacuum chamber was used to have a vacuum of 100 Pa at 100 ° C using a vacuum laminator. The temperature condition causes the photocurable resin layer on the support film to be adhered to the untreated 6 直径 (150 mm) 矽 wafer. After returning to normal pressure, the substrate was cooled to 25 ° C, taken out from the vacuum laminator and the support film was peeled off. After the support film was peeled off, it was prebaked on a hot plate at 100 ° C for 5 minutes. Then, using the above-described mask aligning machine, wide-band light having an exposure amount of 1,000 mJ/cm 2 (wavelength: 365 nm) was irradiated to the substrate through a quartz reticle. The substrate was then heated at 110 ° C for 5 minutes (PEB) and cooled. Thereafter, nitrogen was blown at 180 ° C for 2 hours and then post-hardened using an oven to obtain a wafer with a hardened film.
將此晶圓切出1×1cm之正方形。然後使用專用治具,於切出的晶圓安裝附環氧黏著劑之鋁銷。之後使用烘箱於150℃加熱1小時,使鋁銷黏於基板。冷卻至室溫後,使用薄膜密合強度測定裝置(Sebastian Five-A),利用阻力評價初始密合性。測定條件係設測定速度為0.2kg/sec。圖1顯示密合性測定方法之説明圖。又,圖1之1代表矽晶圓(基板),2代表硬化皮膜,3代表附黏著劑之鋁銷,4代表支持台,5代表抓取部,6代表拉伸方向。獲得之數値為12點測定之平均値,數値愈高代表硬化皮膜對於基板之密合性愈高。藉由比較獲得之數値以評價密合性。其結果示於表5。The wafer was cut out into a square of 1 x 1 cm. Then use a special fixture to mount the aluminum pin with epoxy adhesive on the cut wafer. Thereafter, it was heated at 150 ° C for 1 hour using an oven to adhere the aluminum pin to the substrate. After cooling to room temperature, the initial adhesion was evaluated by using a film adhesion strength measuring device (Sebastian Five-A). The measurement conditions were such that the measurement speed was 0.2 kg/sec. Fig. 1 is an explanatory view showing a method of measuring adhesion. Further, Fig. 1 denotes a tantalum wafer (substrate), 2 denotes a hardened film, 3 denotes an aluminum pin with an adhesive, 4 denotes a support table, 5 denotes a gripping portion, and 6 denotes a stretching direction. The obtained number is the average enthalpy measured at 12 points, and the higher the number, the higher the adhesion of the hardened film to the substrate. The adhesion was evaluated by comparing the number obtained. The results are shown in Table 5.
VIII.龜裂耐性 將上述膜厚50μm之光硬化性乾性膜1~5、光硬化性乾性膜12之保護膜剝離,使用上述真空層合機將真空腔室內設為真空度100Pa,於100℃之溫度條件使支持膜上之光硬化性樹脂層密合於上述填埋性能之試驗使用之基板。回到常壓後,將基板冷卻到25℃,從上述真空層合機取出,並將支持膜剝離。 然後將支持膜剝離後,於熱板上於100℃施以5分鐘預烘。然後使用上述遮罩對準機,將曝光量1,000mJ/cm2 (波長365nm)寬頻光介隔石英製光罩對於基板照射。然後,使用2.38%四甲基氫氧化銨水溶液作為顯影液,實施3次1分鐘之浸置顯影。然後使用烘箱,於180℃吹氮2小時,同時進行後硬化。 將此已形成硬化皮膜之基板投入到以-55~+150℃作為1個周期的溫度周期試驗機,針對上述硬化皮膜中之是否有龜裂發生調查直到1,000個周期。其結果示於表5。VIII. Crack resistance The protective film of the photocurable dry film 1 to 5 having a film thickness of 50 μm and the photocurable dry film 12 was peeled off, and the vacuum chamber was used to have a vacuum of 100 Pa at 100 ° C using the vacuum laminator. The temperature condition causes the photocurable resin layer on the support film to adhere to the substrate used for the above test for the landfill property. After returning to normal pressure, the substrate was cooled to 25 ° C, taken out from the above vacuum laminator, and the support film was peeled off. After the support film was peeled off, it was prebaked on a hot plate at 100 ° C for 5 minutes. Then, using the above-described mask aligning machine, a wide-band light having an exposure amount of 1,000 mJ/cm 2 (wavelength: 365 nm) was irradiated to the substrate through a quartz mask. Then, a 2.38% tetramethylammonium hydroxide aqueous solution was used as a developing solution, and three times of immersion development was performed for one minute. Then, using an oven, nitrogen was blown at 180 ° C for 2 hours while post-hardening was performed. The substrate on which the hardened film was formed was placed in a temperature cycle tester having a cycle of -55 to +150 ° C, and it was investigated for whether or not cracks occurred in the hardened film up to 1,000 cycles. The results are shown in Table 5.
IX.剝離液耐性 將上述膜厚50μm之光硬化性乾性膜1~5、光硬化性乾性膜12之保護膜剝離,並使用上述真空層合機將真空腔室內設定為真空度100Pa,以100℃之溫度條件使支持膜上之光硬化性樹脂層密合於無處理之直徑6吋(150mm)矽晶圓。回到常壓後將基板冷卻到25℃,從上述真空層合機取出並將支持膜剝離。 然後將支持膜剝離後,於熱板上於100℃實施5分鐘預烘。然後,使用上述遮罩對準機,將曝光量1,000mJ/cm2 (波長365nm)寬頻光介隔石英製光罩對於基板照射。然後將基板於110℃加熱5分鐘(PEB)並冷卻。之後,使用2.38%四甲基氫氧化銨水溶液作為顯影液,實施3次1分鐘之浸置顯影。然後,使用烘箱於180℃吹氮2小時,並同時進行後硬化,獲得15mm×15mm之正方形圖案硬化皮膜。 然後,將上述基板於NMP(N-甲基吡咯烷酮)中於室溫浸漬1小時後,檢查外觀及膜厚變化,並評價剝離液耐性。其結果示於表5。IX. Peeling liquid resistance The protective film of the photocurable dry film 1 to 5 and the photocurable dry film 12 having a film thickness of 50 μm was peeled off, and the vacuum chamber was set to a vacuum degree of 100 Pa using the vacuum laminator. The temperature condition of °C causes the photocurable resin layer on the support film to be adhered to the untreated 6 直径 (150 mm) 矽 wafer. After returning to normal pressure, the substrate was cooled to 25 ° C, taken out from the above vacuum laminator, and the support film was peeled off. After the support film was peeled off, it was prebaked on a hot plate at 100 ° C for 5 minutes. Then, the substrate was irradiated with a broadband light having an exposure amount of 1,000 mJ/cm 2 (wavelength: 365 nm) through a mask made of quartz using the above-described mask aligning machine. The substrate was then heated at 110 ° C for 5 minutes (PEB) and cooled. Thereafter, a 2.38% tetramethylammonium hydroxide aqueous solution was used as a developing solution, and three times of immersion development was performed for one minute. Then, nitrogen was blown at 180 ° C for 2 hours using an oven, and post-hardening was simultaneously performed to obtain a square pattern hardened film of 15 mm × 15 mm. Then, the substrate was immersed in NMP (N-methylpyrrolidone) at room temperature for 1 hour, and then the change in appearance and film thickness was examined, and the peeling liquid resistance was evaluated. The results are shown in Table 5.
【表5】
如表5,使用本發明之光硬化性乾性膜實施形成圖案之硬化皮膜,就電氣・電子零件保護用皮膜而言之電特性、密合性、龜裂耐性、剝離液耐性均良好。As shown in Table 5, the cured film of the pattern was formed by using the photocurable dry film of the present invention, and the electrical properties, adhesion, crack resistance, and peeling liquid resistance of the film for electric/electronic component protection were good.
本發明不限於上述實施形態。上述實施形態係例示,和本發明之申請專利範圍記載之技術思想有實質相同構成且發揮同樣作用效果者均包括在本發明之技術範圍內。The present invention is not limited to the above embodiment. The above-described embodiments are exemplified and have substantially the same configuration and the same effects as those described in the claims of the present invention are included in the technical scope of the present invention.
【符號説明】
1‧‧‧矽晶圓(基板)
2‧‧‧硬化皮膜
3‧‧‧附黏著劑之鋁銷
4‧‧‧支持台
5‧‧‧抓取部
6‧‧‧拉伸方向【Symbol Description】
1‧‧‧矽 wafer (substrate)
2‧‧‧ hardened membrane
3‧‧‧Aluminum pin with adhesive
4‧‧‧Support desk
5‧‧‧ Grasping Department
6‧‧‧Stretching direction
圖1係說明實施例之密合性測定方法之圖。Fig. 1 is a view showing the method of measuring the adhesion of the examples.
無no
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