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TWI568845B - A method for dealing with recycled base oil(s) from used oil re-refined process in order to remove aromatic and sulfide - Google Patents

A method for dealing with recycled base oil(s) from used oil re-refined process in order to remove aromatic and sulfide Download PDF

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TWI568845B
TWI568845B TW102137792A TW102137792A TWI568845B TW I568845 B TWI568845 B TW I568845B TW 102137792 A TW102137792 A TW 102137792A TW 102137792 A TW102137792 A TW 102137792A TW I568845 B TWI568845 B TW I568845B
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base oil
nmp
recovery process
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oil refining
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TW102137792A
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TW201516141A (en
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張偉民
張正穎
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張偉民
張正穎
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Description

針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴 之方法 Desulfurization and removal of aromatic hydrocarbons from recycled base oil recovered from waste lubricating oil Method

本發明係關於一種再生基礎油脫硫及脫除芳香烴之方法,特別是指其為一種以N-甲基吡咯烷酮(N-Methyl Pyrrolidinone-以下簡稱NMP)作為萃取劑,以及應用短程蒸餾器加以精煉純化之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法,且本發明進一步也包含關於回收NMP以供循環再利用之方法。 The invention relates to a method for desulfurizing and removing aromatic hydrocarbons from a regenerated base oil, in particular to an N-Methyl Pyrrolidinone (hereinafter referred to as NMP) as an extractant, and using a short path distiller A method of desulfurizing and removing aromatic hydrocarbons for regenerated base oil recovered from waste lubricating oil by refining and purifying, and the present invention further includes a method for recovering NMP for recycling.

由於原油價格不斷提高,相對的,用於調配潤滑油的原料-基礎油(Base Oil)的價格也是持續攀高;且由於量少珍貴,目前基礎油的平均價格幾乎已達到燃料油的兩倍之多。而基礎油的來源,目前百分之九十仍是由精煉原油的製程中所獲得的礦物性基礎油(Mineral Base Oil)。因此,在原油價格節節高升的情況下,以往將廢潤滑油當成再生燃料油的做法已不足取,相對的,將廢潤滑油中仍存在的基礎油加以再精煉並回收再利用,以便再度做成潤滑油的方式已逐漸受到重視。事實上聯合國環保組織以及歐盟都對此一議題相繼發表白皮書(White paper),鼓勵業者由廢潤滑油中回收再生基礎油以供再利用,而不要再將廢潤滑油當成燃料油燒掉,形成資 本材的浪費並造成環保問題。 As the price of crude oil continues to increase, the price of base oil, which is used to blend lubricants, continues to rise; and because the quantity is precious, the average price of base oil is almost twice that of fuel oil. many. The source of the base oil, currently 90% is still the mineral base oil obtained from the process of refining crude oil. Therefore, in the case of high crude oil prices, it has been insufficient to treat waste lubricating oil as regenerative fuel oil. In contrast, the base oil still existing in the waste lubricating oil is re-refined and recycled for reuse. The way to make lubricants has gradually gained attention. In fact, the United Nations Environmental Protection Organization and the European Union have successively published a white paper on this issue, encouraging the industry to recycle the base oil from waste lubricating oil for reuse, instead of burning the waste oil as fuel oil. Capital The waste of this material causes environmental problems.

雖然,將廢潤滑油中的基礎油加以回收是趨勢所在,但在技術層面上,由於市面上所能提供的技術有限,截至目前,大多是以減壓蒸餾或薄膜蒸發方式將廢潤滑油中的再生基礎油蒸餾出來,之後再以酸白土(Acid white clay)為吸附及過濾媒介進行精製,以獲得能在市場上銷售之再生基礎油(Sellable base oil)。但由於廢潤滑油的大宗來源為車輛所使用的潤滑油或稱為Engine Oil,在引擎運轉過程中,由於噴入汽缸中無法充份燃燒的燃料油最後會滲入潤滑油中造成潤滑油中的基礎油受到燃料油中的芳香烴以及硫化物的污染,而這些芳香烴以及硫化物溶合在基礎油中,無法以簡易的過濾或吸附的方法加以移除;因此,以傳統的酸白土進行精製的方法通常只能獲得色澤深、有刺鼻味、及閃火點及黏度指數偏低的再生基礎油,而無法獲得高品質的再生基礎油,要使用這些再生基礎油,一般的方式是再購買從煉油產出的原生基礎油(Virgin base oils)去混合調配,因此,嚴格說來,這種製程只能說是由廢潤油中提取再生基礎油的前處理製程而已,畢竟要將此一製程的最終產品直接是有疑義的。 Although the recovery of base oils from waste lubricating oils is a trend, technically, due to the limited technology available on the market, most of them have been used in vacuum distillation or thin film evaporation. The regenerated base oil is distilled off, and then refined with an acid white clay as an adsorption and filtration medium to obtain a marketable saleable base oil (Sellable base oil). However, since the bulk source of waste lubricating oil is the lubricating oil used by the vehicle or called Engine Oil, during the operation of the engine, the fuel oil that cannot be fully burned in the cylinder will eventually penetrate into the lubricating oil and cause the lubricating oil to be in the lubricating oil. The base oil is contaminated with aromatic hydrocarbons and sulfides in the fuel oil, and these aromatic hydrocarbons and sulfides are dissolved in the base oil and cannot be removed by simple filtration or adsorption; therefore, the conventional acid clay is used. The refining method usually only obtains a regenerated base oil with a deep color, a pungent smell, and a low flash point and a low viscosity index, and cannot obtain a high-quality regenerated base oil. The general method is to use these regenerated base oils. Then buy the blended base oil from the refinery to produce the Virgin base oils. Therefore, strictly speaking, this process can only be said to be a pre-treatment process for extracting the recycled base oil from the waste oil. The final product of this process is directly questionable.

此外,由於使用酸白土進行再生基礎油之精製,作業後會產生大量的廢酸土,這些廢酸土如不能進行完整處理,將產生嚴重的環保問題。因此,近年來,例如沙烏地阿拉伯、阿拉伯大公國、伊朗等廢潤滑油處理業發達的國家對於從事廢潤滑油再生的業者,通常都會設定黃昏條款,要求這些廢潤滑油再生工廠需對既有的酸白土精製製程進行改善,如期限屆至後仍無法解決廢酸土的問題,則工廠運轉許可證可能會被註銷(Suspended),因此,這些廢潤滑油處理業者都在技術上另謀出路,這是這 幾年才有的特殊現象。 In addition, due to the use of acid white clay for the refining of the base oil, a large amount of waste acid soil will be produced after the operation, and if the waste acid soil cannot be completely processed, serious environmental problems will occur. Therefore, in recent years, countries such as Saudi Arabia, the Grand Duchy of the Arabian Arab Republic, and Iran, where the waste lubricating oil processing industry is developed, usually have dusk clauses for those engaged in the recycling of used lubricating oil, requiring these waste lubricating oil recycling plants to have The acid white clay refining process is improved. If the problem of waste acid soil cannot be solved after the term expires, the factory operation license may be cancelled (Suspended). Therefore, these waste lubricating oil processors are technically seeking another way out. This is this A special phenomenon that only happened in a few years.

除了以酸白土對再生基礎油進行精製的方法之外,大型的廢潤滑油處理業者,尤其是處理量達到每小時10公秉(10M3)的大型處理業者則通常是先以減壓蒸餾或薄膜蒸發的方法將廢潤滑油中的再生基礎油蒸餾出來,而在後續的精製製程中則是以加氫精製(Hydro-treating)的方法,以高壓的氫氣作為裂解能量,將於高溫蒸餾出來的再生基礎油的較長的碳鍵切斷,以獲得色澤淺(通常<1.0)賣相好看的再生基礎油。但以加氫處理的方式進行精製因製程的危險性很高,如氫氣不慎洩漏即有產生爆炸的威脅;因此這些工廠大都會設在煉油廠旁邊,一方面減少周邊區域居民的抗爭,一方面可以取得價格低廉的高壓氫氣以供製程之需要;但是一般的廢潤滑油收受處理業者,一般並無經濟能力設立大型的廢潤滑油處理廠,且亦不可能獲得煉油廠的奧援能在煉油廠旁邊設立再生基礎油的加氫處理精製廠。從目前全球的具有規模的廢潤滑油處理廠來看,後階段採用加氫精製的工廠有90%都設立在美國,而其投資規模都在1500萬美元以上,由此可見一般。然而,全球大多數的中小型廢潤滑油處理工廠,其投資規模大多僅有數拾萬或數佰萬美元,年處理量則在數仟至參萬公秉之間,這些業者並無經濟能力去設立大規模且採用加氫處理精製製程的廢潤滑油再精煉處理廠。 In addition to the method of refining recycled base oil with acid white clay, large-scale waste lubricating oil processors, especially large-scale processors with a throughput of 10 metric tons per hour (10M3), usually use vacuum distillation or thin film first. The evaporation method distills the regenerated base oil in the waste lubricating oil, and in the subsequent refining process, it is a hydro-treating method, using high-pressure hydrogen as the cracking energy, and is distilled at a high temperature. The longer carbon bond of the regenerated base oil is cut off to obtain a regenerated base oil that is light in color (usually <1.0). However, refining by hydrotreating is highly dangerous because of the danger of explosion if hydrogen is accidentally leaked. Therefore, these factories are located next to the refinery, which reduces the resistance of residents in the surrounding areas. In terms of the high-pressure hydrogen, low-cost hydrogen can be obtained for the process; however, the general waste lubricating oil receiving and processing industry generally does not have the economic ability to set up a large-scale waste lubricating oil treatment plant, and it is impossible to obtain the refinery's Aoyuan energy in refining. A hydrotreating refining plant for regenerating base oil is set up next to the plant. From the current global scale of waste lubricating oil treatment plants, 90% of the plants using hydrorefining in the latter stage are located in the United States, and their investment scale is more than 15 million US dollars. However, most of the small and medium-sized waste lubricating oil processing plants in the world have a large investment scale of only tens of thousands or tens of thousands of dollars, and the annual processing capacity is between several miles and the participation of the public. These operators have no financial ability to go. Establish a large-scale waste lubricating oil refining treatment plant that uses a hydrotreating refining process.

綜上可知,目前市面上對於處理由廢潤滑油再生之基礎油進行精製的主流技術可區分為(1).以傳統的酸白土過濾精製的方法,以及(2).加氫精製的方法。而前者由於效果不佳且會造成二次污染,因此,將會逐漸遭到淘汰已成為一種趨勢。而另一種以高壓氫氣進行加氫精製的方法由 於設備的投資成本高,且由於操作安全的顧慮要取得設立許可也不容易。因此,於此大環境下確實需要有一種設立成本可被接受,且操作簡易可供業者採用的有別於傳統方法的新方法及新技術。 In summary, the current mainstream technologies for refining the base oil regenerated from waste lubricating oil can be classified into (1) a method of filtering and refining by conventional acid clay, and (2) a method of hydrotreating. The former has become a trend because it is not effective and will cause secondary pollution. Another method of hydrorefining with high pressure hydrogen is The investment cost of the equipment is high, and it is not easy to obtain a license for the operation due to operational safety concerns. Therefore, in this environment, it is really necessary to have a new method and a new technology that is different from the traditional method, and that is easy to operate and can be used by the operator.

本發明即是針對上述由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴的技術相關問題提供一個改進的方法,使得此種技術在操作上能夠更安全、效率能夠提升、且操作成本能夠降低,以期透過本發明技術使得廢潤滑油再生的業者能獲得高品質的再生基礎油供循環再利用,以期能夠減緩原生基礎油的損耗率,以降低煉油廠精煉的原生基礎油(Virgin base oils)的能源損耗、並減緩資源浪費。且能藉此協助廢潤滑油處理業者停用酸白土精製製程,不再製造對環境有害的廢酸土。 The present invention provides an improved method for the above-mentioned technical problems of desulfurization and removal of aromatic hydrocarbons from the recycled base oil recovered from waste lubricating oil, so that the technology can be operated safely, efficiently, and operate. The cost can be reduced, in order to enable the recycler of waste lubricating oil to obtain high quality recycled base oil for recycling through the technology of the present invention, in order to slow down the loss rate of the original base oil and reduce the refined base oil refined by the refinery (Virgin Base oils) reduce energy consumption and reduce resource waste. And it can help the waste lubricating oil treatment industry to stop the acid white clay refining process and no longer produce waste acid soil harmful to the environment.

因此,本發明的特色與其它採用酸白土精製再生基礎油等方法的最大不同點是,以本發明對再生基礎油進行精製不會產生對環境造成衝擊的廢棄物;因此,本發明具有對環境友善的環保特色;另外,由於本發明所採用的短程蒸餾製程是設定在高真空(低壓)及相對低溫的作業條件下對物料進行蒸餾,而相對低溫的蒸餾製程反映出能源的使用相對較低,是一種節能的概念,而用以回收NMP以供再循環利用之製程亦同;換言之,本發明對能源的使用需求相對較低,更能貼近節能與環保的訴求。綜括而言,本發明與其他運用於精製再生基礎油的酸白土精製程序不同之處在於,本發明具有較低的能源消耗率,意味著具有較低的操作成本,以及具有不會造成二次污染的特徵。 Therefore, the greatest difference between the features of the present invention and other methods of purifying and regenerating base oil using acid white clay is that the refining of the regenerated base oil by the present invention does not cause wastes that cause environmental impact; therefore, the present invention has an environment Friendly environmentally friendly features; in addition, the short-range distillation process used in the present invention is designed to distill materials under high vacuum (low pressure) and relatively low temperature operating conditions, while the relatively low temperature distillation process reflects relatively low energy use. It is a concept of energy saving, and the process for recycling NMP for recycling is also the same; in other words, the invention has relatively low demand for energy, and is closer to the demands of energy conservation and environmental protection. In summary, the present invention differs from other acid white clay refining procedures used for refining recycled base oils in that the present invention has a lower energy consumption rate, meaning lower operating costs, and has no Characteristics of secondary pollution.

爰是,本發明人乃本著多年從事石油工藝設計開發之實務經驗,積極研發,經由實際試驗,致有本發明之產生。 Therefore, the present inventors have actively researched and developed the practical experience of petroleum process design and development for many years, and have produced the present invention through actual experiments.

本發明之目的,係在提供一種以NMP(N-甲基吡咯烷酮,N-Methyl Pyrrolidinone)作為萃取劑,以取代傳統於精製由廢潤滑油回收之再生基礎油時所使用的酸白土(White Acid Clay),以便於再生基礎油的精製過程中,將其中的芳香烴及硫化物脫除,以使再生基礎油的色度降低,同時將閃火點以及黏度指數提升,以提高再生基礎油的品質之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法。 The object of the present invention is to provide NMP (N-Methyl Pyrrolidinone) as an extractant instead of the acid white clay which is conventionally used for refining recycled base oil recovered from waste lubricating oil (White Acid) Clay), in order to regenerate the base oil, remove the aromatic hydrocarbons and sulfides to reduce the chromaticity of the regenerated base oil, and at the same time increase the flash point and viscosity index to improve the regeneration of the base oil. Quality is a method for desulfurizing and removing aromatic hydrocarbons from recycled base oil recovered from waste lubricating oil.

本發明另一目的,係在提供一種藉著短程蒸餾器的作業系統,而在高真空(低壓)、低溫的相對安全的工作環境下進行再生基礎油的精製,具有不造成二次污染,且操作更具安全性、且具有節能及可節省製造成本等特點之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法。 Another object of the present invention is to provide a refining base oil refining in a relatively safe working environment of high vacuum (low pressure) and low temperature by a working system of a short path distiller, without causing secondary pollution, and A method for desulfurizing and removing aromatic hydrocarbons from recycled base oil recovered from waste lubricating oil, which is more safe, energy-saving, and cost-effective to manufacture.

為達上述之目的,本發明係包含有一再生基礎油萃取製程、一再生基礎油離心分離製程、一再生基礎油精煉回收製程、一公用設備製程;其中該再生基礎油萃取製程用以將該再生基礎油與NMP混合以進行脫硫及脫芳香烴的萃取程式;而該再生基礎油離心分離製程,藉一高速離心分離機將該再生基礎油萃取製程經萃取後產生的再生基礎油及萃取物以離心力進行高速分離,儘量脫除比重較重的硫化物及芳香烴,形成一再生基礎油及少量萃取物的混合液;而該再生基礎油精煉回收製程,係以短程蒸餾為作業核心,包含有: a.數台再生基礎油精煉回收製程物料輸送泵、一再生基礎油精煉回收製程預熱器、一再生基礎油精煉回收製程短程蒸餾器、一再生基礎油精煉回收製程熱媒油膨脹槽、一再生基礎油精煉回收製程熱媒油加熱爐、一再生基礎油精煉回收製程熱媒油輸送泵、一再生基礎油成品收受暫存槽、一再生基礎油精煉回收製程副產品收受暫存槽、一再生基礎油精煉回收製程真空緩衝槽、一再生基礎油精煉回收製程氣液分離器、一再生基礎油精煉回收製程真空泵系統、一再生基礎油精煉回收製程成品儲存槽、一再生基礎油精煉回收製程成品撥出泵、一副產品收受儲存槽、及數副產品撥出泵;b.以該再生基礎油精煉回收製程熱媒油加熱爐及該再生基礎油精煉回收製程熱媒油輸送泵將熱媒油送經該再生基礎油精煉回收製程短程蒸餾器之汽缸壁夾層以及該再生基礎油精煉回收製程預熱器之加熱夾套層,再循環回到該再生基礎油精煉回收製程熱媒油加熱爐,而另一股熱媒油則送入該再生基礎油精煉回收製程熱媒油膨脹槽,再循環回到該再生基礎油精煉回收製程熱媒油加熱爐,直到該再生基礎油精煉回收製程短程蒸餾器之汽缸壁夾層以及該再生基礎油精煉回收製程預熱器之加熱夾套層達到預定之工作溫度後,該再生基礎油精煉回收製程熱媒油加熱爐再進行間歇性的起動,以維持所需工作溫度;c.藉啟動該NMP回收製程真空泵系統,通過該NMP回收製程真空緩衝槽、該NMP回收製程氣液分離器對該NMP回收製程短程蒸餾器、該NMP收受暫存槽、該NMP回收製程副產品收受暫存槽進行抽真空,直至達到預定工作壓力,之後,該NMP回收製程真空泵系統再行間歇性啟動抽 氣以維持所需之工作壓力;d.藉其中之一NMP回收製程物料輸送泵,將該再生基礎油萃取製程所產生之NMP及萃取物之混合液送經該NMP回收製程預熱器加熱,再送入該NMP回收製程短程蒸餾器,藉該NMP回收製程短程蒸餾器內部所設之刮板將該NMP及萃取物的混合液塗抹在該NMP回收製程短程蒸餾器之汽缸壁表面形成一預定厚度的薄膜,使該薄膜被該NMP回收製程短程蒸餾器之汽缸壁夾層所產生之溫度所加熱並蒸發出NMP分子,而NMP分子藉著分子自由行程及真空抽氣的協助飛抵該NMP回收製程短程蒸餾器內部所設之內置冷凝器,再藉該冷凝器將附著於冷凝器表面的NMP分子降溫而回復成液狀冷凝下來,再進入該NMP收受暫存槽及送入NMP回收製程NMP儲存槽,再以NMP回收製程NMP撥出泵撥出;e.而該NMP及萃取物之混合液中之萃取物無法被該NMP回收製程短程蒸餾器蒸發出來成為分子狀,而以液態呈現逐漸下滑而落入該NMP回收製程短程蒸餾器內部下方之集料槽,再隨管線排出進入該NMP回收製程副產品收受暫存槽及送入該NMP回收製程的副產品儲存槽,再以NMP回收製程副產品撥出泵撥出。 For the above purposes, the present invention comprises a regenerated base oil extraction process, a regenerated base oil centrifugation process, a regenerated base oil refining process, and a utility process; wherein the regenerated base oil extraction process is used for the regeneration The base oil is mixed with NMP for the desulfurization and dearomatization extraction process; and the regenerated base oil is centrifuged, and the regenerated base oil is extracted by the high-speed centrifugal separator to extract the regenerated base oil and the extract. High-speed separation by centrifugal force, as far as possible to remove heavy sulfide and aromatic hydrocarbons, to form a mixture of regenerated base oil and a small amount of extract; and the reclaimed base oil refining process is based on short-distance distillation, including Have: a. several regenerative base oil refining and recovery process material transfer pump, one regenerative base oil refining and recovery process preheater, one regenerative base oil refining and recovery process short-range distillator, one regenerative base oil refining and recovery process heat medium oil expansion tank, one Recycled base oil refining and recycling process heat medium oil heating furnace, a reclaimed base oil refining and recycling process heat medium oil transfer pump, a reclaimed base oil product receiving temporary storage tank, a regenerative base oil refining and recycling process by-product receiving temporary storage tank, a regeneration Base oil refining and recovery process vacuum buffer tank, a regenerated base oil refining and recovery process gas-liquid separator, a regenerative base oil refining and recovery process vacuum pump system, a reclaimed base oil refining and recovery process finished product storage tank, and a reclaimed base oil refining and recycling process finished product a pump, a product receiving storage tank, and a plurality of by-product dispensing pumps; b. using the regenerated base oil refining and recycling process heat medium oil heating furnace and the regenerative base oil refining and recycling process heat medium oil conveying pump to send the heat medium oil The cylinder wall interlayer of the regenerative base oil refining process short-distance distiller and the regenerated base oil are refined back The heating jacket of the process preheater is recycled back to the regenerative base oil refining process heat medium oil heating furnace, and the other heat medium oil is sent to the regenerative base oil refining process heat medium oil expansion tank Recycling back to the regenerative base oil refining recovery process heat medium oil heating furnace until the cylinder wall interlayer of the regenerative base oil refining recovery process short-distance distiller and the heating jacket layer of the regenerated base oil refining recovery process preheater reach After the predetermined working temperature, the regenerated base oil refining and recovery process heat medium oil heating furnace is further intermittently started to maintain the required working temperature; c. by starting the NMP recovery process vacuum pump system, through the NMP recovery process vacuum buffer The tank, the NMP recovery process gas-liquid separator, the NMP recovery process short-distance distiller, the NMP receiving temporary storage tank, and the NMP recovery process by-product receiving temporary storage tank are evacuated until a predetermined working pressure is reached, after which the NMP is recovered. Process vacuum pump system and intermittent start pumping Gas to maintain the required working pressure; d. by one of the NMP recycling process material transfer pump, the NMP and the mixture of the extract produced by the regenerated base oil extraction process are sent to the NMP recovery process preheater for heating, And feeding the NMP recovery process short-distance distiller, and applying the mixture of the NMP and the extract to the surface of the cylinder wall of the NMP recovery process short-distance distiller to form a predetermined thickness by using the scraper provided in the NMP recovery process short-distance distiller The film is heated by the temperature generated by the cylinder wall interlayer of the NMP recovery process and evaporates out the NMP molecules, and the NMP molecules fly to the NMP recovery process by molecular free travel and vacuum pumping. The built-in condenser provided inside the short-range distiller, and then the condenser is used to cool the NMP molecules attached to the surface of the condenser and return to liquid condensed, and then enter the NMP receiving temporary storage tank and send to the NMP recovery process NMP storage. The tank is pumped out by the NMP recovery process NMP; e. and the extract of the mixture of NMP and extract cannot be evaporated by the NMP recovery process to become a molecule Shaped, and gradually falling in the liquid state and falling into the collecting tank below the inside of the NMP recycling process short-distance distiller, and then discharged into the NMP recycling process by-product receiving temporary storage tank and the by-product storage tank sent to the NMP recycling process Then, the NMP recycling process by-products are allocated to the pump.

而該公用設備製程,係藉一冷卻水塔及一冰水機,以產生冷卻水及冰水,用以提供冷卻水及冰水給該再生基礎油回收精煉製程短程蒸餾器內部所設之冷凝器以及外部附設之冷井作為冷凝水使用。 The utility equipment process uses a cooling water tower and an ice water machine to generate cooling water and ice water for providing cooling water and ice water to the regenerative base oil recovery refining process. And a cold well attached to the outside is used as condensate.

本發明再一目的,係在提供一種可回收NMP以供循環再利用之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法。 Still another object of the present invention is to provide a method for desulfurizing and removing aromatic hydrocarbons from recycled base oil recovered from waste lubricating oil, which is capable of recovering NMP for recycling.

為達上述之再一目的,本發明包含有一NMP回收製程,該 NMP回收製程係以短程蒸餾為作業核心,包含有:a.該NMP回收製程包含數台NMP回收製程物料輸送泵、一NMP回收製程預熱器、一NMP回收製程短程蒸餾器、一NMP回收製程熱媒油膨脹槽、一NMP回收製程熱媒油加熱爐、一NMP回收製程熱媒油輸送泵、一NMP收受暫存槽、一NMP回收製程副產品收受暫存槽、一NMP回收製程真空緩衝槽、一NMP回收製程氣液分離器、一NMP回收製程真空泵系統、一NMP回收製程NMP儲存槽、一NMP回收製程NMP撥出泵、一NMP回收製程副產品儲存槽、及一NMP回收製程副產品撥出泵;b.以該NMP回收製程熱媒油加熱爐及該NMP回收製程熱媒油輸送泵將熱媒油送經該NMP回收製程短程蒸餾器之汽缸壁夾層以及該NMP回收製程預熱器之加熱夾套層,再循環回到該NMP回收製程熱媒油加熱爐,而另一股熱媒油則送入該NMP回收製程熱媒油膨脹槽,再循環回到該NMP回收製程熱媒油加熱爐,直到該NMP回收製程短程蒸餾器之汽缸壁夾層以及該NMP回收製程預熱器之加熱夾套層達到預定之工作溫度,之後,加熱爐再行間歇性啟動,以維持工作溫度;c.藉啟動該NMP回收製程真空泵系統,通過該NMP回收製程真空緩衝槽、該NMP回收製程氣液分離器對該NMP回收製程短程蒸餾器、該NMP收受暫存槽、該NMP回收製程副產品收受暫存槽進行抽真空,直至達到預定工作壓力,之後,該NMP回收製程真空泵系統再行間歇性啟動抽氣以維持所需之工作壓力;d.藉其中之一NMP回收製程物料輸送泵,將該再生基礎油萃取製程所產生之NMP及萃取物之混合液送經該NMP回收製程預熱器加熱, 再送入該NMP回收製程短程蒸餾器,藉該NMP回收製程短程蒸餾器內部所設之刮板將該NMP及萃取物的混合液塗抹在該NMP回收製程短程蒸餾器之汽缸壁表面形成一預定厚度的薄膜,使該薄膜被該NMP回收製程短程蒸餾器之汽缸壁夾層所產生之溫度所加熱並蒸發出NMP分子,而NMP分子藉著分子自由行程及真空抽氣的協助飛抵該NMP回收製程短程蒸餾器內部所設之內置冷凝器,再藉該冷凝器將附著於冷凝器表面的NMP分子降溫而回復成液狀冷凝下來,再進入該NMP收受暫存槽及送入NMP回收製程NMP儲存槽,再以NMP回收製程NMP撥出泵撥出;e.而該NMP及萃取物之混合液中之萃取物無法被該NMP回收製程短程蒸餾器蒸發出來成為分子狀,而以液態呈現逐漸下滑而落入該NMP回收製程短程蒸餾器內部下方之集料槽,再隨管線排出進入該NMP回收製程副產品收受暫存槽及送入該NMP回收製程的副產品儲存槽,再以NMP回收製程副產品撥出泵撥出。 In order to achieve the above further object, the present invention comprises an NMP recycling process, The NMP recycling process uses short-distance distillation as the core of the operation, including: a. The NMP recycling process includes several NMP recycling process material transfer pumps, an NMP recovery process preheater, an NMP recovery process short-range distiller, and an NMP recycling process. Heat medium oil expansion tank, an NMP recycling process heat medium oil heating furnace, an NMP recycling process heat medium oil transfer pump, an NMP receiving temporary storage tank, an NMP recycling process by-product receiving temporary storage tank, and an NMP recycling process vacuum buffer tank , an NMP recycling process gas-liquid separator, an NMP recycling process vacuum pump system, an NMP recycling process NMP storage tank, an NMP recycling process NMP dispensing pump, an NMP recycling process by-product storage tank, and an NMP recycling process by-product dispensing a pump; b. using the NMP recovery process heat medium oil heating furnace and the NMP recovery process heat medium oil transfer pump to send the heat medium oil to the cylinder wall interlayer of the NMP recovery process short path distiller and the NMP recovery process preheater Heating the jacket layer, recycling back to the NMP recovery process heat medium oil heating furnace, and another heat medium oil is sent to the NMP recovery process heat medium oil expansion tank, and recycled back to the NMP recycling process heat medium The oil heating furnace until the cylinder wall interlayer of the NMP recovery process short-distance distiller and the heating jacket layer of the NMP recovery process preheater reach a predetermined working temperature, and then the furnace is intermittently started to maintain the working temperature; c. by starting the NMP recycling process vacuum pump system, passing the NMP recovery process vacuum buffer tank, the NMP recovery process gas-liquid separator to the NMP recovery process short-range distiller, the NMP receiving temporary storage tank, and the NMP recycling process by-product The temporary storage tank is evacuated until the predetermined working pressure is reached, after which the NMP recovery process vacuum pump system intermittently starts pumping to maintain the required working pressure; d. by one of the NMP recovery process material transfer pumps, The mixed liquid of the NMP and the extract produced by the regenerated base oil extraction process is sent to the NMP recovery process preheater for heating. And feeding the NMP recovery process short-distance distiller, and applying the mixture of the NMP and the extract to the surface of the cylinder wall of the NMP recovery process short-distance distiller to form a predetermined thickness by using the scraper provided in the NMP recovery process short-distance distiller The film is heated by the temperature generated by the cylinder wall interlayer of the NMP recovery process and evaporates out the NMP molecules, and the NMP molecules fly to the NMP recovery process by molecular free travel and vacuum pumping. The built-in condenser provided inside the short-range distiller, and then the condenser is used to cool the NMP molecules attached to the surface of the condenser and return to liquid condensed, and then enter the NMP receiving temporary storage tank and send to the NMP recovery process NMP storage. The trough is pumped out by the NMP recovery process; e. and the extract in the mixture of NMP and extract cannot be evaporated into a molecular form by the NMP recovery process, and gradually falls in a liquid state. And falling into the collecting tank below the inside of the NMP recycling process short-distance distiller, and then discharging with the pipeline into the NMP recycling process by-product receiving temporary storage tank and feeding into the NMP recycling process By-product storage tank, and then to recover NMP process byproducts pump outgoing dialed.

以下僅藉由具體實施例,且佐以圖示作詳細之說明,俾使貴審查委員能對於本發明之各項功能、特點,有更進一步的瞭解。 The following is a detailed description of the present invention and the detailed description of the functions and features of the present invention.

10‧‧‧再生基礎油萃取製程 10‧‧‧Recycled base oil extraction process

11‧‧‧再生基礎油調和加熱槽 11‧‧‧Renewed base oil blending heating tank

12/13‧‧‧物料輸送泵 12/13‧‧‧ material transfer pump

14‧‧‧NMP儲存槽 14‧‧‧NMP storage tank

15‧‧‧離心式萃取機 15‧‧‧Centrifugal extraction machine

16‧‧‧再生基礎油及萃取物之收受緩衝槽 16‧‧‧Receiving buffer tank for reconstituted base oils and extracts

17‧‧‧NMP及萃取物之收受緩衝槽 17‧‧‧NMP and extract buffer tank

20‧‧‧再生基礎油離心分離製程 20‧‧‧Recycled base oil centrifugal separation process

21‧‧‧物料輸送泵 21‧‧‧ material transfer pump

22‧‧‧高速離心分離機 22‧‧‧High speed centrifuge

23‧‧‧再生基礎油及萃取物收受緩衝槽 23‧‧‧Recycled base oil and extract receiving buffer tank

24‧‧‧副產品收受儲存槽 24‧‧‧ by-product receiving storage tank

25‧‧‧副產品撥出泵 25‧‧‧ by-product dispensing pump

30‧‧‧再生基礎油精煉回收製程 30‧‧‧Recycled base oil refining and recycling process

31/32/33‧‧‧再生基礎油精煉回收製程物料輸送泵 31/32/33‧‧‧Recycled base oil refining and recovery process material transfer pump

34‧‧‧再生基礎油精煉回收製程預熱器 34‧‧‧Recycled base oil refining and recovery process preheater

35‧‧‧再生基礎油精煉回收製程短程蒸餾器 35‧‧‧Recycled base oil refining process short-range distiller

351‧‧‧馬達 351‧‧‧Motor

352‧‧‧減速機 352‧‧‧Reducer

353‧‧‧冷井 353‧‧‧Lengjing

354‧‧‧再生基礎油精煉回收製程物料輸送泵 354‧‧‧Recycled base oil refining and recycling process material transfer pump

355‧‧‧物料儲存槽 355‧‧‧ material storage tank

36‧‧‧再生基礎油精煉回收製程熱媒油膨脹槽 36‧‧‧Recycled base oil refining process heat medium oil expansion tank

37‧‧‧再生基礎油精煉回收製程熱媒油加熱爐 37‧‧‧Renewable base oil refining and recycling process heat medium oil heating furnace

38‧‧‧再生基礎油精煉回收製程熱媒油輸送泵 38‧‧‧Renewable base oil refining and recycling process heat medium oil pump

391‧‧‧再生基礎油成品收受暫存槽 391‧‧‧Recycled base oil products accepted in the temporary storage tank

392‧‧‧再生基礎油精煉回收製程副產品收受暫存槽 392‧‧‧Renewable base oil refining and recycling process by-products received by the temporary storage tank

393‧‧‧再生基礎油精煉回收製程真空緩衝槽 393‧‧‧Recycled base oil refining process vacuum buffer

394‧‧‧再生基礎油精煉回收製程氣液分離器 394‧‧‧Renewable base oil refining process gas-liquid separator

395‧‧‧再生基礎油精煉回收製程真空泵系統 395‧‧‧Renewable base oil refining and recovery process vacuum pump system

396‧‧‧再生基礎油精煉回收製程成品儲存槽 396‧‧‧Recycled base oil refining process finished product storage tank

397‧‧‧再生基礎油精煉回收製程成品撥出泵 397‧‧‧Recycled base oil refining and recycling process finished product pump

40‧‧‧公用設備製程 40‧‧‧Common equipment process

41‧‧‧冷卻水塔 41‧‧‧Cooling tower

42‧‧‧冰水機組 42‧‧‧ Ice water unit

43‧‧‧冰水機冷卻水輸送泵 43‧‧‧Ice water machine cooling water pump

44‧‧‧冷卻水回收泵 44‧‧‧Cooling water recovery pump

45/46‧‧‧冷卻水輸送泵 45/46‧‧‧Cooling water pump

50‧‧‧NMP回收製程 50‧‧‧NMP recycling process

51/52/53‧‧‧NMP回收製程物料輸送泵 51/52/53‧‧‧NMP recycling process material transfer pump

54‧‧‧NMP回收製程預熱器 54‧‧‧NMP recycling process preheater

55‧‧‧NMP回收製程短程蒸餾器 55‧‧‧NMP recycling process short-range distiller

551‧‧‧馬達 551‧‧‧Motor

552‧‧‧減速機 552‧‧‧Reducer

553‧‧‧冷井 553‧‧‧Lengjing

554‧‧‧NMP回收製程物料輸送泵 554‧‧‧NMP recycling process material transfer pump

555‧‧‧NMP物料儲存槽 555‧‧‧NMP material storage tank

56‧‧‧NMP回收製程熱媒油膨脹槽 56‧‧‧NMP recycling process heat medium oil expansion tank

57‧‧‧NMP回收製程熱媒油加熱爐 57‧‧‧NMP recycling process heat medium oil heating furnace

58‧‧‧NMP回收製程熱媒油輸送泵 58‧‧‧NMP recycling process heat medium oil pump

591‧‧‧NMP收受暫存槽 591‧‧‧NMP accepts the temporary storage slot

592‧‧‧NMP回收製程副產品收受暫存槽 592‧‧‧NMP recycling process by-product accepting slot

593‧‧‧NMP回收製程真空緩衝槽 593‧‧‧NMP recycling process vacuum buffer tank

594‧‧‧NMP回收製程氣液分離器 594‧‧‧NMP recycling process gas-liquid separator

595‧‧‧NMP回收製程真空泵系統 595‧‧‧NMP Recycling Process Vacuum Pump System

596‧‧‧NMP回收製程NMP儲存槽 596‧‧‧NMP recycling process NMP storage tank

597‧‧‧NMP回收製程副產品儲存槽 597‧‧‧NMP recycling process by-product storage tank

598‧‧‧NMP回收製程NMP撥出泵 598‧‧‧NMP recycling process NMP pump

599‧‧‧NMP回收製程副產品撥出泵 599‧‧‧NMP recycling process by-product dispensing pump

第1圖係本發明之再生基礎油萃取製程、再生基礎油離心分離製程之系統示意圖。 Fig. 1 is a schematic view showing the system of the regenerated base oil extraction process and the regenerated base oil centrifugal separation process of the present invention.

第2圖係本發明之再生基礎油精煉回收製程之系統示意圖。 Fig. 2 is a schematic view showing the system of the reclaimed base oil refining and recycling process of the present invention.

第3圖係本發明之公用設備製程之系統示意圖。 Figure 3 is a schematic diagram of the system of the utility equipment of the present invention.

第4圖係本發明之NMP回收製程之系統示意圖。 Figure 4 is a schematic diagram of the system of the NMP recycling process of the present invention.

請參閱第1圖至第4圖所示,本發明較佳實施例係包含有一再生基礎油萃取製程(Re-refined base oil extraction process)10、一再生基礎油離心分離製程(High speed centrifuge separation process for re-refined base oil)20、一再生基礎油精煉回收製程(Re-refined base oil recovery process)30、一公用設備製程(Utility facility process)40,以下進行詳細說明。 Referring to Figures 1 to 4, a preferred embodiment of the present invention comprises a Re-refined base oil extraction process 10 and a high speed centrifuge separation process. For re-refined base oil 20, a re-refined base oil recovery process 30, a utility facility process 40, which will be described in detail below.

該再生基礎油萃取製程10,用以將該再生基礎油與NMP(N-甲基吡咯烷酮,N-Methyl Pyrrolidinone)進行混合以進行脫硫及脫除芳香烴的萃取程序。 The regenerated base oil extraction process 10 is used to mix the regenerated base oil with NMP (N-Methyl Pyrrolidinone) for desulfurization and removal of aromatic hydrocarbons.

該再生基礎油萃取製程10包含有一再生基礎油調和加熱槽11、數台物料輸送泵12/13、一內部設有加熱器的NMP儲存槽14、一離心式萃取機(Centrifugal Extractor)15、一接收萃取後之再生基礎油及萃取物之收受緩衝槽16、一接收萃取後的NMP及萃取物之收受緩衝槽17。 The regenerated base oil extraction process 10 includes a regenerated base oil blending heating tank 11, a plurality of material transfer pumps 12/13, an NMP storage tank 14 internally provided with a heater, and a centrifugal extractor 15. The receiving buffer base 16 for extracting the regenerated base oil and the extract, and the receiving buffer tank 17 for receiving the extracted NMP and the extract.

該再生基礎油萃取製程10操作時,再生基礎油先在再生基礎油調和加熱槽11加熱至70℃,之後持續進料並維持此一溫度,而NMP則在NMP儲存槽14中加熱至50℃,之後也持續進料並維持此一溫度;於兩種物料於儲槽中均到達預設之溫度後,同步啟動物料輸送泵12及13,依據預設之進料比例,由兩個進料口同步將再生基礎油及NMP送入離心式萃取機15進行脫硫及脫除芳香烴的萃取製程,通過離心萃取機15完成萃取之再生基礎油及少量萃取物則進入萃取後的再生基礎油及萃取物收受緩衝槽16,而NMP及萃取物(包含硫化物及芳香烴之混合液)則進入NMP及萃取物收受緩衝槽17。 When the regenerative base oil extraction process 10 is operated, the regenerated base oil is first heated to 70 ° C in the regenerated base oil blending heating tank 11 , and then continuously fed and maintained at this temperature, and the NMP is heated to 50 ° C in the NMP storage tank 14 . And then continuously feeding and maintaining the temperature; after the two materials reach the preset temperature in the storage tank, the material transfer pumps 12 and 13 are synchronously started, and the two feeds are according to the preset feed ratio. Synchronously transfer the regenerated base oil and NMP to the centrifugal extractor 15 for the extraction process of desulfurization and aromatic removal, and the regenerated base oil and a small amount of extract obtained by the centrifugal extractor 15 enter the extracted regenerated base oil. The extract receives the buffer tank 16, and the NMP and the extract (including a mixture of sulfide and aromatic hydrocarbon) enter the NMP and extract receiving buffer tank 17.

上述再生基礎油及NMP預設之進料比例係依據再生基礎油的性質以及所含芳香烴的比例有所不同;依據實際操作驗證,不同等級及種類的再生基礎油與NMP的進料比例為2:1~1:2.5之間,也就是再生基礎油的比例可為1公升(1liter),而NMP的比例則依據再生基礎油所含的芳香烴及硫化物的濃度而調整,可從的0.5公升(0.5liter)增加至2.5公升(2.5liter);然而、此一進料比例也會依據萃取製程進行時物料的實際工作溫度而略作修正調整。 The above-mentioned recycled base oil and NMP preset feed ratio are different depending on the nature of the recycled base oil and the proportion of aromatic hydrocarbons contained; according to the actual operation verification, the ratio of the feed grade of different grades and types of recycled base oil to NMP is Between 2:1 and 1:2.5, that is, the ratio of regenerated base oil can be 1 liter (1 liter), and the ratio of NMP is adjusted according to the concentration of aromatic hydrocarbons and sulfides contained in the regenerated base oil. 0.5 liter (0.5 liter) is increased to 2.5 liters (2.5 liters); however, this feed ratio is slightly modified according to the actual operating temperature of the material during the extraction process.

該再生基礎油離心分離製程20,藉一高速離心分離機將該再生基礎油萃取製程10經萃取後產生的再生基礎油及萃取物以離心力進行高速分離,儘量脫除比重較重的硫化物及芳香烴,形成一再生基礎油及少量萃取物的混合液,以便先將這些能用離心力排除的萃取物先行排除,以減輕後續的再生基礎油精煉回收製程30的短程蒸餾器的工作負擔,並可以加速再生基礎油精煉回收製程30程序的進行。 The regenerated base oil centrifugal separation process 20, the regenerated base oil extraction process 10 is extracted by a high-speed centrifugal separator, and the regenerated base oil and the extract obtained by the extraction are subjected to high-speed separation by centrifugal force, and the heavier specific gravity sulfide is removed as much as possible. An aromatic hydrocarbon, forming a mixture of a regenerated base oil and a small amount of extract, so as to first remove the extracts which can be removed by centrifugal force, thereby reducing the workload of the short-distance distiller of the subsequent regenerated base oil refining process 30, and The process of regenerating the base oil refining process 30 can be accelerated.

該再生基礎油離心分離製程20包含有數台物料輸送泵21、一高速離心分離機(High peed disc separator)22、一再生基礎油及萃取物收受緩衝槽23、以及一副產品收受儲存槽24,以及數副產品撥出泵25。 The regenerated base oil centrifugal separation process 20 includes a plurality of material transfer pumps 21, a high peed disc separator 22, a regenerated base oil and an extract receiving buffer tank 23, and a by-product receiving storage tank 24, and Several byproducts are dispensed from the pump 25.

該再生基礎油離心分離製程20於操作時,伺暫存於萃取後的再生基礎油及萃取物收受緩衝槽16的液位達到預設之高液位時,物料輸送泵21開始啟動,將再生基礎油及萃取物之混合物料送入高速離心分離機22,藉由混合液中上層液即萃取後之再生基礎油與下層液即萃取物間比重不同的差異性,以高速離心分離機22將兩股不同的成份進行高速分離;分離後的再生基礎油循管路進入再生基礎油及萃取物收受緩衝槽23,而萃取 物則循管路進入副產品收受儲存槽24,以等待液位高達預設之高液位時,再以副產品撥出泵25撥出。 When the regenerated base oil centrifugal separation process 20 is temporarily stored in the regenerated base oil after extraction and the liquid level of the extract receiving buffer tank 16 reaches a preset high liquid level, the material transfer pump 21 starts to be activated and will be regenerated. The mixture of the base oil and the extract is sent to the high-speed centrifugal separator 22, and the high-speed centrifugal separator 22 is separated by the difference in specific gravity between the supernatant liquid in the mixed liquid, that is, the extracted base oil after extraction, and the lower liquid, that is, the extract. Two different components are separated at high speed; the separated regenerated base oil follows the pipeline into the regenerated base oil and the extract receiving buffer tank 23, and is extracted The material enters the by-product receiving storage tank 24 according to the pipeline, and waits for the liquid level to reach the preset high liquid level, and then dials out by the by-product dispensing pump 25.

該再生基礎油精煉回收製程30係以短程蒸餾為作業核心,其包含有:a.該再生基礎油精煉回收製程30包含有數台再生基礎油精煉回收製程物料輸送泵31/32/33、一再生基礎油精煉回收製程預熱器34、一再生基礎油精煉回收製程短程蒸餾器(Short Path Evaporator)35、一再生基礎油精煉回收製程熱媒油膨脹槽36、一再生基礎油精煉回收製程熱媒油加熱爐37、數台再生基礎油精煉回收製程熱媒油輸送泵38、一再生基礎油成品收受暫存槽391、一再生基礎油精煉回收製程副產品收受暫存槽392、一再生基礎油精煉回收製程真空緩衝槽393、一再生基礎油精煉回收製程氣液分離器394、一再生基礎油精煉回收製程真空泵系統395、一再生基礎油成品儲存槽396、數再生基礎油精煉回收製程成品撥出泵397、一副產品收受儲存槽24、及數副產品撥出泵25。 The regenerated base oil refining and recycling process 30 is a short-distance distillation as a working core, and includes: a. the regenerated base oil refining and recycling process 30 includes several regenerative base oil refining and recovery process material transfer pumps 31/32/33, a regeneration Base oil refining process preheater 34, a regenerative base oil refining process Short Path Evaporator 35, a regenerative base oil refining process, a heat medium oil expansion tank 36, a regenerative base oil refining process heat medium Oil heating furnace 37, several regenerative base oil refining and recovery process heat medium oil transfer pump 38, a reclaimed base oil product receiving temporary storage tank 391, a regenerative base oil refining and recycling process by-product receiving temporary storage tank 392, a regenerative base oil refining Recycling process vacuum buffer tank 393, a regenerative base oil refining and recovery process gas-liquid separator 394, a regenerative base oil refining and recovery process vacuum pump system 395, a regenerated base oil product storage tank 396, and a number of reclaimed base oil refining and recycling processes The pump 397, a by-product receiving storage tank 24, and a plurality of by-product dispensing pumps 25.

b.該再生基礎油精煉回收製程30於實際操作時,先啟動再生基礎油精煉回收製程熱媒油加熱爐37及再生基礎油精煉回收製程熱媒油輸送泵38,開始將熱媒油送經再生基礎油精煉回收製程短程蒸餾器35之汽缸壁夾層以及再生基礎油精煉回收製程預熱器34之熱媒油加熱夾套層,再循環回到再生基礎油精煉回收製程熱媒油加熱爐37;而另一股熱媒油則循分支管線送入再生基礎油精煉回收製程熱媒油膨脹槽36,再循環回到再生基礎油精煉回收製程熱媒油輸送泵38入口再送經再生基礎油精煉回收製程熱媒油加熱爐37;此一預熱程序持續進行,直到再生基礎油精煉回收製程短程蒸餾器35之汽缸壁夾層溫度以及再生基礎油精煉回收製程預熱器34之熱 媒油加熱夾套層達到預設之工作溫度後,再生基礎油精煉回收製程熱媒油加熱爐37才暫停加熱,直到放熱後迴流之熱煤油其溫度低於預設溫度後,再生基礎油精煉回收製程加熱爐37才再度啟動進行加熱;即再生基礎油精煉回收製程加熱爐37再進行間歇性的啟動,以維持系統所需工作溫度;再生基礎油精煉回收製程熱媒油加熱爐37之加熱功率及溫度之控制是由系統所配置的二極體(Diode)型溫度控制器(Heating Fluid Controller,圖中未示)進行控制;c.再生基礎油精煉回收製程30之熱媒油加熱系統進行運作之同時,再生基礎油精煉回收製程真空泵系統395同時啟動,開始通過再生基礎油精煉回收製程真空緩衝槽393、再生基礎油精煉回收製程氣液分離器394對再生基礎油精煉回收製程短程蒸餾器35、再生基礎油成品收受暫存槽391、再生基礎油精煉回收製程副產品收受暫存槽392進行抽真空,直至整個管線內部的真空壓力達到預設之工作壓力,之後,再生基礎油精煉回收製程真空泵系統395才暫時停止抽氣,直至開始進料後再生基礎油精煉回收製程短程蒸餾器35內部工作壓力上升,再生基礎油精煉回收製程真空泵系統395才又開始啟動抽氣,也就是再生基礎油精煉回收製程真空泵395再行間歇性啟動以維持系統所需之工作壓力,此一機制可讓整個再生基礎油精煉回收製程30的再生基礎油精煉回收製程短程蒸餾器35內部的工作壓力於作業中維持在預設範圍,以維持系統的穩定性;d.於系統準備完成可開始操作,且於再生基礎油離心分離製程20中的再生基礎油及萃取物收受緩衝槽23達到高液位時,再生基礎油精煉回收製程物料輸送泵31開始啟動,將該再生基礎油離心分離製程20所形 成之該再生基礎油及少量萃取物的混合液將送經再生基礎油精煉回收製程預熱器34進行間接加熱;通過再生基礎油精煉回收製程預熱器34加熱的物料進入再生基礎油精煉回收製程短程蒸餾器35內部上方之進料分配盤,再由進料分配盤上與抽氣口呈對角線配置的出料缺口落下沿再生基礎油精煉回收製程短程蒸餾器35內之汽缸壁(Cylinder)進入再生基礎油精煉回收製程短程蒸餾器35;由於再生基礎油精煉回收製程短程蒸餾器35內部設有一組4面由上方之一馬達351及一減速機352驅動可持續旋轉的刮板模組(又稱為刮籠,圖中未示),刮籠前方設置有一整排石墨製成的刮板(Blade),石墨刮板後方的彈簧機構則將石墨刮板往前推並緊緊抵住再生基礎油精煉回收製程短程蒸餾器35之內汽缸壁,因此,當物料沿汽缸壁下滑時,持續旋轉轉速約為160~180RPM之石墨刮板則將再生基礎油塗抹在再生基礎油精煉回收製程短程蒸餾器35汽缸壁表面形成一預定厚度的薄膜,而由於物料由分配盤進入再生基礎油精煉回收製程短程蒸餾器35的汽缸壁,而在再生基礎油精煉回收製程短程蒸餾器35的汽缸壁原來就在持續預熱的狀態下,因為再生基礎油精煉回收製程短程蒸餾器內部35的工作壓力與工作溫度已達到將被鎖定的再生基礎油精煉成份蒸發出來成為分子狀的工作條件,因此,於物料一落入汽缸壁且被刮板擠壓塗抹於再生基礎油精煉回收製程短程蒸餾器內部35的汽缸壁表面成為薄膜狀之後,使該薄膜被該再生基礎油精煉回收製程短程蒸餾器35之汽缸壁夾層所產生之溫度所加熱並蒸發出(release out)再生基礎油分子,且該再生基礎油分子則藉著分子自由行程,及該再生基礎油精煉回收製程真空泵系統395抽氣作用飛抵該再生基礎油精煉回收製程短程蒸餾器35內部所設之冷凝器(圖中未示),因此,這些被蒸發出來 的再生基礎油分子在穿越冷凝器到達抽氣口之前已先接觸至冷凝器上的冷凝管,由於冷凝管內部有冷卻水通過,而藉該冷凝器將附著於該冷凝器表面的再生基礎油分子降溫而回復成液狀冷凝下來,再循下方的管線進入再生基礎油成品收受暫存槽391,而在再生基礎油成品收受暫存槽391內部達到高液位時,再生基礎油精煉回收製程物料輸送泵32自動啟動,將回收之再生基礎油成品送入再生基礎油成品儲存槽396等待運送,再以該再生基礎油精煉回收製程成品撥出泵397撥出;e.於再生基礎油精煉回收製程30中,附著於再生基礎油的少量萃取物包含硫化物及芳香烴等不純物質(Impurities)方面雖與再生基礎油同步被送入再生基礎油精煉回收製程短程蒸餾器35中,但因再生基礎油精煉回收製程30的短程蒸餾器內部所設定之工作壓力及工作溫度尚未到達這些萃取物的蒸餾溫度,因此這些該再生基礎油及少量萃取物的混合液中之少量萃取物無法被蒸發出來成為分子狀,最後,這些該再生基礎油及少量萃取物的混合液中之少量萃取物則仍以液態呈現並沿著汽缸壁下滑而落入再生基礎油精煉回收製程短程蒸餾器35內部下方傾斜式收料斗內,再溢流排出最後排入下方之再生基礎油精煉回收製程副產品收受暫存槽392,而於再生基礎油精煉回收製程副產品收受暫存槽392之液位達到高液位時,再生基礎油精煉回收製程物料輸送泵33啟動,將此一副產品送入副產品收受儲存槽24儲存,等副產品收受儲存槽24的液位達到預設之高度時,再啟動再生基礎油精煉回收製程副產品一撥出泵25撥出。 b. The regenerated base oil refining recovery process 30 starts the regenerative base oil refining and recovery process heat medium oil heating furnace 37 and the regenerated base oil refining recovery process heat medium oil transfer pump 38, and starts to send the heat medium oil through the actual operation. The cylinder wall interlayer of the regenerated base oil refining recovery process short-distance distiller 35 and the heat medium oil heating jacket layer of the regenerated base oil refining recovery process preheater 34 are recycled back to the reclaimed base oil refining recovery process heat medium oil heating furnace 37 And another heat medium oil is sent to the regenerative base oil refining and recovery process heat medium oil expansion tank 36 according to the branch line, and is recycled back to the reclaimed base oil refining and recovery process, the heat medium oil transfer pump 38 inlet is sent to the regenerated base oil refining. Recovering the process heat medium oil heating furnace 37; this preheating process is continued until the cylinder wall interlayer temperature of the regenerated base oil refining process short path distiller 35 and the heat of the regenerated base oil refining process preheater 34 After the medium oil heating jacket layer reaches the preset working temperature, the regenerative base oil refining recovery process heat medium oil heating furnace 37 suspends heating until the temperature of the reheated kerosene after the exothermic temperature is lower than the preset temperature, and the regenerated base oil refining The recovery process heating furnace 37 is restarted for heating; that is, the regenerated base oil refining recovery process heating furnace 37 is further intermittently started to maintain the required operating temperature of the system; and the regenerative base oil refining recovery process is heated by the heat medium oil heating furnace 37. The control of power and temperature is controlled by a Diode type temperature controller (not shown) configured in the system; c. The regenerative base oil refining process 30 is performed by a heat medium oil heating system. At the same time of operation, the regenerative base oil refining and recovery process vacuum pump system 395 is simultaneously started, and begins to regenerate the base oil refining process vacuum buffer tank 393, regenerate the base oil refining process, and the gas-liquid separator 394 to regenerate the base oil refining process short-distance distiller. 35. Recycled base oil products received temporary storage tank 391, recycled base oil refining and recycling process by-products received temporary storage 392 is evacuated until the vacuum pressure inside the pipeline reaches the preset working pressure. Thereafter, the reclaimed base oil refining and recovery process vacuum pump system 395 temporarily stops pumping until the feedstock refinery recovery process short-path distiller is started after the feed is started. 35 The internal working pressure rises, and the regenerative base oil refining and recovery process vacuum pump system 395 starts to start pumping again, that is, the regenerative base oil refining and recovery process vacuum pump 395 is intermittently started to maintain the working pressure required by the system. This mechanism can be Regenerating the base oil refining process of the entire reclaimed base oil refining process 30 The working pressure inside the short-distance distiller 35 is maintained at a preset range during the operation to maintain the stability of the system; d. The system can be started after the preparation is completed. When the regenerated base oil in the regenerated base oil centrifugal separation process 20 and the extract receiving buffer tank 23 reach a high liquid level, the regenerated base oil refining and recovery process material transfer pump 31 starts to be started, and the regenerated base oil centrifugal separation process is 20 shape The mixed liquid of the regenerated base oil and a small amount of the extract is sent to the regenerated base oil refining and recovery process preheater 34 for indirect heating; the material heated by the regenerated base oil refining process preheater 34 is regenerated into the regenerated base oil. The feed distribution tray above the process short-distance distiller 35, and then the discharge gap disposed on the feed distribution plate and diagonally disposed on the suction port falls along the cylinder wall in the regenerative base oil refining process short-range distiller 35 (Cylinder) Entering the regenerative base oil refining process short-range distiller 35; due to the regenerative base oil refining process, the short-distance distiller 35 is internally provided with a set of 4 squeegee modules which are driven by a motor 351 and a reducer 352 to rotate continuously. (also known as the scraper cage, not shown), a row of graphite scrapers (Blade) is arranged in front of the scraper cage, and the spring mechanism behind the graphite scraper pushes the graphite scraper forward and tightly against it. The regenerated base oil refines the cylinder wall within the short-range distiller 35. Therefore, when the material slides down the cylinder wall, the graphite scraper with a continuous rotation speed of about 160-180 RPM will regenerate the foundation. Applying a film of a predetermined thickness on the surface of the cylinder wall of the regenerative base oil refining and recovery process short-distance distiller 35, and refining and recovering the regenerated base oil as the material enters the cylinder wall of the regenerative base oil refining process short-distance distiller 35 from the distribution plate The cylinder wall of the process short-distance distiller 35 is originally in the state of continuous preheating, because the working pressure of the internal 35 of the regenerative base oil refining recovery process and the working temperature have reached the evaporation of the reconstituted base oil refining component to be locked out. Molecular working conditions, therefore, after the material falls into the cylinder wall and is squeezed and applied by the scraper to the surface of the cylinder wall of the regenerative base oil refining process short-circuit distiller 35, the film is subjected to the regeneration basis. The temperature generated by the cylinder wall interlayer of the oil refining recovery process short-distance distiller 35 heats and releases the regenerated base oil molecules, and the regenerated base oil molecules are regenerated by molecular free travel and the regenerated base oil is refined. The process vacuum pump system 395 pumping action flies to the regenerative base oil refining process short range 35 is evaporated inside the set of a condenser (not shown), therefore, these are evaporated The regenerated base oil molecules first contact the condenser on the condenser before passing through the condenser to the suction port, and the regenerative base oil molecules attached to the surface of the condenser are passed by the condenser because there is cooling water inside the condenser. After cooling, it returns to liquid condensed, and then enters the reclaimed base oil product to receive the temporary storage tank 391 according to the lower pipeline, and reclaims the recycled base oil refining process material when the recycled base oil product receives the high liquid level inside the temporary storage tank 391. The transfer pump 32 is automatically started, and the recovered recycled base oil product is sent to the recycled base oil finished product storage tank 396 for transportation, and then the recycled base oil refining and recovery process finished product discharge pump 397 is set aside; e. Regenerated base oil refining and recovery In the process 30, a small amount of the extract adhered to the regenerated base oil contains impure substances such as sulfides and aromatic hydrocarbons, and is fed to the regenerated base oil refining process short-distance distiller 35 in synchronization with the regenerated base oil, but is regenerated. The working pressure and working temperature set in the short-range distiller of the base oil refining and recycling process 30 have not yet reached the distillation of these extracts. The temperature, so that a small amount of the extract of the regenerated base oil and a small amount of the extract cannot be evaporated into a molecular form, and finally, a small amount of the extract of the regenerated base oil and a small amount of the extract is still The liquid liquid appears and slides down the cylinder wall and falls into the inclined lower receiving hopper inside the regenerative base oil refining and recovery process short-distance distiller 35, and then overflows and discharges the regenerative base oil refining and recycling process by-product into the lower storage tank. When the liquid level of the regenerative base oil refining and recovery process by-product receiving the temporary storage tank 392 reaches a high liquid level, the regenerated base oil refining and recovery process material transfer pump 33 is started, and the one product is sent to the by-product storage storage tank 24 for storage, etc. When the liquid level of the by-product receiving storage tank 24 reaches the preset height, the by-product of the reclaimed base oil refining and recycling process is started, and the pumping unit 25 is set aside.

該公用設備製程40,係用以提供冷卻水及冰水給再生基礎油精煉回收製程短程蒸餾器35之內置冷凝器以及外部配置之冷井、以及NMP 回收製程50之NMP回收製程短程蒸餾器55之冷凝器以及外部所配置之冷井使用。 The utility process 40 is for providing cooling water and ice water to the built-in condenser of the regenerative base oil refining process short-path distiller 35 and externally configured cold wells, and NMP The condenser of the NMP recovery process short path distiller 55 of the recycling process 50 and the cold well configured externally are used.

該公用設備製程40配置有一個冷卻水塔41、一冰水機組42、數台冰水機冷卻水輸送泵43、一冷卻水回收泵44、數台冷卻水輸送泵45/46等設備。 The utility process 40 is provided with a cooling water tower 41, an ice water unit 42, a plurality of ice water cooling water delivery pumps 43, a cooling water recovery pump 44, and a plurality of cooling water delivery pumps 45/46.

該公用設備製程40操作時,公用設備製程40所包含的設備逐一啟動,讓冰水、冷卻水經由冰水機冷卻水輸送泵43、冷卻水輸送泵45/46將冷卻水輸送至目標設備,如再生基礎油精煉回收製程短程蒸餾器35及NMP回收製程短程蒸餾器55之冷卻水入口管線,再循回收之管線回來,再以冷卻水回收泵44送回冷卻水塔41進行散熱及冷卻,讓冷卻水再送出時回到預設之作溫度;依據系統之需求,輸出之冷卻水其溫度約為25~28℃,回收之冷卻水溫度約為30~33℃,兩者溫差約為5℃;因此,冷卻水塔41所須具備的散熱能量、個別之冷卻水輸送泵之工作壓力及流量等參數需依據作業系統的個別條件與需求先做成設計依據,再依個別的設計依據訂定適當的規格,以符合實際需要。 When the utility process 40 is operated, the devices included in the common device process 40 are activated one by one, and the ice water and the cooling water are sent to the target device via the chiller cooling water transfer pump 43 and the cooling water transfer pump 45/46. For example, the regenerative base oil refining process short-path distiller 35 and the cooling water inlet line of the NMP recovery process short-distance distiller 55 are returned to the recovery line, and then sent back to the cooling water tower 41 by the cooling water recovery pump 44 for heat dissipation and cooling. When the cooling water is sent out again, it returns to the preset temperature; according to the demand of the system, the temperature of the output cooling water is about 25~28°C, and the temperature of the recovered cooling water is about 30~33°C, and the temperature difference between the two is about 5°C. Therefore, the heat dissipation energy required for the cooling water tower 41, the working pressure and flow rate of the individual cooling water delivery pump, etc. should be based on the individual conditions and requirements of the operating system, and then determined according to the individual design basis. Specifications to meet actual needs.

於一實施例中,再生基礎油精煉回收製程短程蒸餾器35內部的工作壓力預設為20~25Pa(Pascal)。 In one embodiment, the working pressure inside the regenerative base oil refining process short-range distiller 35 is preset to 20-25 Pa (Pascal).

於一實施例中,再生基礎油精煉回收製程短程蒸餾器35內部的工作溫度為190~205℃。 In one embodiment, the operating temperature inside the regenerative base oil refining process short path distiller 35 is 190 to 205 °C.

於一實施例中,再生基礎油精煉回收製程30中之石墨刮板將再生基礎油及少量萃取物之混合液塗抹在再生基礎油精煉回收製程短程蒸餾器35之汽缸壁表面係形成一厚度小於1mm的薄膜。 In one embodiment, the graphite scraper in the reclaimed base oil refining process 30 applies a mixture of the regenerated base oil and a small amount of extract to the surface of the cylinder wall of the regenerated base oil refining process short-path distiller 35 to form a thickness less than 1mm film.

於一實施例中,該再生基礎油精煉回收製程30中之再生基礎油精煉回收製程短程蒸餾器35係連接有一冷井353、一再生基礎油精煉回收製程物料輸送泵354、一物料儲存槽355;由於在再生基礎油精煉回收製程30短程蒸餾器35的蒸發作業中,有少部份的輕質碳氫化合物如C10~15H22~32的成份,其分子量比預設即將回收的再生基礎油分子量更小,分子平均自由行程更長;因此,作業中,這些少量的輕質碳氫化合物會被一起蒸發,且憑藉更長的分子自由行程逸出再生基礎油精煉回收製程短程蒸餾器35的內置冷凝器,進入抽氣通道後,再進入冷井353中被捕捉下來;由於這些少量的輕質碳氫化合物含有揮發性氣體,且預設工作溫度高達190℃~205℃,為避免這些輕質碳氫化合物分子進入真空系統的管路中造成再生基礎油精煉回收製程真空泵395損壞,因此,在公用設備製程40中設有以5℃的冰水為冷凝水持續導入冷井353之冷凝管路,而以5℃冰水之低溫瞬間將被捕捉於冷井353中的輕質碳氫化合物冷凝下來;之後,等到冷井353的液位達到預設之高液位時,再以再生基礎油精煉回收製程物料輸送泵354將冷井353中的物料清空,再輸送至收受輕質碳氫化合物的物料儲存槽355等待運送;此一冷凝系統所需用的冰水係由公用設備製程40所設置的冰水機組42所提供;操作時,由冰水機組42所製造的預設溫度為5℃的冰水持續由冰水機組42內置的冰水輸送泵輸送至冷井353內進行冷凝,冷凝後的冷卻水則再送回冰水機組42再進行降溫及再度冷卻至5℃,再送回冷井353;另外,為了避免連續長時間之作業,因熱傳遞作用造成再生基礎油精煉回收製程短程蒸餾器35外部的減速機構的潤滑油過熱造成減速機352故障,因此,由冰水機組42所送出的冰水由一條分支管路導引至再生基礎油精煉回收製程短程蒸 餾器35的軸封冷卻器讓軸封進行冷卻,用過之冷卻水再循管線與由冷井353所排出的冷凝水匯流再一起回流至冰水機組42中進行再度冷卻。 In one embodiment, the regenerated base oil refining process of the reclaimed base oil refining process 30 is connected to a cold well 353, a regenerative base oil refining process, and a material storage tank 355. Because of the evaporation of the regenerative base oil refining process 30, the short-range distiller 35 has a small amount of light hydrocarbons such as C 10~15 H 22~32 , and its molecular weight is more than the preset regeneration. The base oil has a smaller molecular weight and a longer average molecular free path; therefore, these small amounts of light hydrocarbons are vaporized together during operation and are regenerated with a longer molecular free-running regenerative base oil refining process. The built-in condenser of the 35, after entering the pumping passage, is captured in the cold well 353; since these small amounts of light hydrocarbons contain volatile gases, and the preset operating temperature is as high as 190 ° C ~ 205 ° C, to avoid These light hydrocarbon molecules enter the pipeline of the vacuum system causing damage to the regenerated base oil refining process vacuum pump 395, and therefore, in the utility process 40 There is a condensing line in which cold water 353 is continuously introduced into the cold well 353 by using ice water of 5 ° C, and the light hydrocarbon captured in the cold well 353 is condensed at a low temperature of 5 ° C ice water; When the liquid level of the cold well 353 reaches the preset high liquid level, the material in the cold well 353 is emptied by the regenerated base oil refining process material transfer pump 354, and then sent to the material storage tank receiving the light hydrocarbon. 355 is waiting for transportation; the ice water required for this condensing system is provided by the chiller 42 provided by the utility process 40; in operation, the ice water of the preset temperature of 5 ° C manufactured by the chiller 42 is The ice water pump built in the ice water unit 42 is continuously sent to the cold well 353 for condensation, and the condensed cooling water is sent back to the ice water unit 42 for cooling and re-cooling to 5 ° C, and then sent back to the cold well 353; In order to avoid continuous long-term operation, the regenerative base oil refining process is caused by heat transfer. The lubricating oil of the deceleration mechanism outside the short-distance distiller 35 is overheated, causing the reducer 352 to malfunction. Therefore, the ice water sent by the chiller 42 is By one The branch line is guided to the regenerative base oil refining process. The shaft seal cooler of the short path distiller 35 cools the shaft seal, and the used cooling water is recirculated to the condensed water discharged from the cold well 353 and then recirculated to the same. The ice water unit 42 is again cooled.

於一實施例中,本發明進一步包含有一NMP回收製程50,該NMP回收製程50係以短程蒸餾為作業核心,其包含有:a.該NMP回收製程50具有數台NMP回收製程物料輸送泵51/52/53、一NMP回收製程預熱器54、一NMP回收製程短程蒸餾器(Short Path Evaporator)55、一NMP回收製程熱媒油膨脹槽56、一NMP回收製程熱媒油加熱爐57、一NMP回收製程熱媒油輸送泵58、一NMP收受暫存槽591、一NMP回收製程副產品收受暫存槽592、一NMP回收製程真空緩衝槽593、一NMP回收製程氣液分離器594、一NMP回收製程真空泵系統595、一NMP回收製程NMP儲存槽596、一NMP回收製程副產品儲存槽597、數NMP回收製程NMP撥出泵598、及數NMP回收製程副產品撥出泵599;b.該NMP回收製程50於實際操作時,先啟動NMP回收製程熱媒油加熱爐57及NMP回收製程熱媒油輸送泵58,開始將熱媒油送經NMP回收製程短程蒸餾器55之汽缸壁夾層以及NMP回收製程預熱器54之熱媒油加熱夾套層,再循環回到NMP回收製程熱媒油加熱爐57;而另一股熱媒油則循分支管線送入NMP回收製程熱媒油膨脹槽56,再循環回到NMP回收製程熱媒油輸送泵58入口再送經NMP回收製程熱媒油加熱爐57;此一預熱程序持續進行,直到NMP回收製程短程蒸餾器55之汽缸壁夾層溫度以及NMP回收製程預熱器54之熱媒油加熱夾套層達到預設之工作溫度後,NMP回收製程熱媒油加熱爐57才暫停加熱,直到放熱後迴流之熱煤油其工作溫度低於預設溫度後,NMP回收製程加熱爐57才又再度啟動進行加熱;NMP回收 製程熱媒油加熱爐57之加熱功率及溫度之控制是由系統所配置的二極體(Diode)型溫度控制器(Heating Fluid Controller及可程式控制器PLC,圖中未示)進行控制;c.於NMP回收製程50熱媒油加熱系統進行運作之同時,NMP回收製程真空泵系統595同時啟動,開始通過NMP回收製程真空緩衝槽593、NMP回收製程氣液分離器594對NMP回收製程短程蒸餾器55、NMP收受暫存槽591、NMP回收製程副產品收受暫存槽592進行抽真空,直至整個管線內部的真空壓力達到預設之工作壓力為止,之後,NMP回收製程50真空泵系統595才暫停抽氣,直至開始進料後,短程蒸餾器內部工作壓力上升,NMP回收製程真空泵系統595才又開始抽氣,也就是NMP回收製程真空泵系統595再行間歇性起動,以維持工作壓力,此一機制可讓整個NMP回收製程短程蒸餾器55內部的工作壓力於作業中一直維持在預設範圍,以維持系統的穩定性;d.於系統準備完成可開始操作,且於再生基礎油萃取製程10之NMP及萃取物之收受緩衝槽17達到高液位時,NMP回收製程物料輸送泵51開始啟動,將NMP及萃取物之混合液送經NMP回收製程預熱器54間接加熱;通過NMP回收製程預熱器54的物料進入NMP回收製程短程蒸餾器55內部上方之進料分配盤,再由進料分配盤上與抽氣口呈對角線配置的出料缺口落下沿NMP回收製程短程蒸餾器55內之汽缸壁(Cylinder)進入NMP回收製程短程蒸餾器55,由於NMP回收製程之短程蒸餾器55內部設有一組4面由上方之馬達551及減速機552驅動可持續旋轉的刮板模組(又稱為刮籠,圖中未示),刮籠前方設置有一整排石墨製成的刮板(Blade),石墨刮板後方的彈 簧機構則將石墨刮板往前推並緊緊抵住NMP回收製程短程蒸餾器55之內汽缸壁,因此,當物料沿汽缸壁下滑時,持續旋轉轉速約為160~180RPM之石墨刮板則將NMP及萃取物混合液塗抹在汽缸壁表面形成預定厚度的薄膜,而由於物料由分配盤進入NMP回收製程短程蒸餾器55內的汽缸壁,而在汽缸壁原來就在持續預熱的狀態下,因為NMP回收製程短程蒸餾器55內部的工作壓力與工作溫度已達到被鎖定的NMP成份會被蒸發出來成為分子狀的工作條件,因此,於物料一落入汽缸壁且被刮板擠壓塗抹於汽缸壁上成為薄膜狀之後,使該薄膜被該NMP回收製程短程蒸餾器55之汽缸壁夾層所產生之溫度所加熱並蒸發出(release out)NMP分子,而由於真空泵系統595的抽氣作用使抽氣口持續形成一個相對低壓的入口,因此這些被蒸發出來的NMP分子開始循著工作壓力相對較低的抽氣口方向移動;但因為NMP回收製程短程蒸餾器55中間的位置從上到下設有一組冷凝器(圖中未示),而NMP分子藉著分子自由行程及真空抽氣的協助飛抵該NMP回收製程短程蒸餾器55內部所設之內置冷凝器,再藉該冷凝器將附著於冷凝器表面的NMP分子降溫而回復成液狀冷凝下來,由於這些被蒸發出來的NMP分子在穿越冷凝器到達抽氣口之前已先接觸到冷凝器上的冷凝管,由於冷凝管內部有冷卻水通過,因此可將附著於冷凝器表面的NMP分子降溫而回復成液狀冷凝下來,再循下方的管線進入NMP收受暫存槽591,而在NMP收受暫存槽591內部達到高液位時,NMP回收製程物料輸送泵52自動啟動,將回收之NMP送入NMP回收製程NMP儲存槽596,伺NMP回收製程NMP儲存槽596內部達到高液位時,NMP回收製程NMP撥出泵598才開始啟動將NMP撥出;e.於NMP回收製程50中,先前混合在NMP的萃取物混合液 包含硫化物及芳香烴等不純物質(Impurities)方面,則因NMP回收製程短程蒸餾器55內預設的工作壓力及工作溫度尚未達到這些萃取物的蒸餾溫度使其被蒸發出來,因此,這些萃取物則仍以液態呈現在汽缸內而逐漸下滑再落入NMP回收製程短程蒸餾器55內部下方之傾斜式集料槽,再由管線中排出,最後排入下方之NMP回收製程副產品收受暫存槽592,而於NMP回收製程副產品收受暫存槽592之液位達到高液位時,NMP回收製程物料輸送泵53啟動,將此一副產品送入NMP回收製程副產品儲存槽597,伺NMP回收製程副產品儲存槽597內部達到高液位時,NMP回收製程副產品撥出泵599才開始啟動將副產品撥出;於一實施例中,該NMP回收製程短程蒸餾器55內部的工作壓力為20~25Pa(Pascal)。 In one embodiment, the present invention further includes an NMP recovery process 50 for short-path distillation as the core of the operation, comprising: a. The NMP recovery process 50 has a plurality of NMP recovery process material transfer pumps 51. /52/53, an NMP recovery process preheater 54, an NMP recovery process Short Path Evaporator 55, an NMP recovery process heat medium oil expansion tank 56, an NMP recovery process heat medium oil heating furnace 57, An NMP recycling process heat medium oil transfer pump 58, an NMP receiving temporary storage tank 591, an NMP recycling process by-product receiving temporary storage tank 592, an NMP recovery process vacuum buffer tank 593, an NMP recovery process gas-liquid separator 594, a NMP recycling process vacuum pump system 595, an NMP recycling process NMP storage tank 596, an NMP recycling process byproduct storage tank 597, a number of NMP recycling process NMP dispensing pump 598, and a number of NMP recycling process byproduct dispensing pump 599; b. the NMP In the actual operation, the recovery process 50 first starts the NMP recovery process heat medium oil heating furnace 57 and the NMP recovery process heat medium oil transfer pump 58, and starts to send the heat medium oil to the cylinder wall interlayer of the NMP recovery process short path distiller 55 and NMP. return The heat medium oil of the process preheater 54 heats the jacket layer and is recycled back to the NMP recovery process heat medium oil heating furnace 57; and the other heat medium oil is sent to the NMP recovery process heat medium oil expansion tank 56 according to the branch line. Recirculating back to the NMP recovery process, the heat medium oil transfer pump 58 inlet is sent to the NMP recovery process heat medium oil heating furnace 57; this preheating process is continued until the cylinder wall interlayer temperature of the NMP recovery process short path distiller 55 and NMP After the heat medium oil heating jacket layer of the process preheater 54 reaches the preset working temperature, the NMP recovery process heat medium oil heating furnace 57 suspends heating until the hot kerosene returning after the exothermic heat is lower than the preset temperature. After that, the NMP recovery process heating furnace 57 is again started to perform heating; NMP recovery The heating power and temperature control of the process heat medium oil heating furnace 57 is controlled by a diode type temperature controller (Heating Fluid Controller and programmable controller PLC, not shown) configured by the system; While the NMP recovery process 50 heat medium oil heating system is operating, the NMP recovery process vacuum pump system 595 is simultaneously started, and begins to pass the NMP recovery process vacuum buffer tank 593, the NMP recovery process gas-liquid separator 594 to the NMP recovery process short-range distiller 55. The NMP accepts the temporary storage tank 591, and the NMP recycling process by-product accepts the temporary storage tank 592 for vacuuming until the vacuum pressure inside the entire pipeline reaches the preset working pressure, after which the NMP recovery process 50 vacuum pump system 595 suspends pumping. After the start of feeding, the internal working pressure of the short-range distiller rises, and the NMP recovery process vacuum pump system 595 starts pumping again, that is, the NMP recovery process vacuum pump system 595 is intermittently started to maintain the working pressure. This mechanism can be Let the working pressure inside the entire NMP recycling process short-distance distiller 55 remain in the preset range during the operation to maintain the system's Qualitative; d. When the system is ready to be completed, the NMP recovery process material transfer pump 51 starts to start NMP and extracts when the NMP of the regenerated base oil extraction process 10 and the receiving buffer tank 17 of the extract reach a high liquid level. The mixture of materials is sent indirectly through the NMP recovery process preheater 54; the material passing through the NMP recovery process preheater 54 enters the feed distribution tray above the NMP recovery process short path distiller 55, and then on the feed distribution plate The discharge gap with the suction port arranged diagonally falls along the cylinder wall (Cylinder) in the NMP recovery process short-path distiller 55 into the NMP recovery process short-path distiller 55, and a set 4 is provided in the short-path distiller 55 of the NMP recovery process. The upper surface of the motor 551 and the reducer 552 drives a continuously rotating squeegee module (also referred to as a squeegee, not shown). A squeegee (Blade) made of graphite is arranged in front of the squeegee. Bomb behind the scraper The spring mechanism pushes the graphite scraper forward and tightly against the cylinder wall of the NMP recovery process short-range distiller 55. Therefore, when the material slides down the cylinder wall, the graphite scraper rotates at a speed of about 160-180 RPM. The mixture of NMP and extract is applied to the surface of the cylinder wall to form a film of a predetermined thickness, and since the material enters the cylinder wall in the short-circuit distiller 55 of the NMP recovery process from the distribution plate, the cylinder wall is continuously preheated. Because the working pressure inside the NMP recycling process distiller 55 and the working temperature has reached the locked NMP component will be evaporated into a molecular working condition, therefore, the material falls into the cylinder wall and is squeezed by the squeegee. After forming a film on the cylinder wall, the film is heated by the temperature generated by the cylinder wall interlayer of the NMP recovery process distiller 500 and the NMP molecules are released, and the pumping function of the vacuum pump system 595 is performed. The suction port continues to form a relatively low pressure inlet, so that the evaporated NMP molecules begin to move in the direction of the relatively low suction pressure; Because the middle position of the NMP recovery process short-distance distiller 55 is provided with a set of condensers (not shown) from top to bottom, and the NMP molecules fly to the NMP recovery process short-range distiller by the molecular free travel and vacuum pumping assistance. 55 built-in condenser inside, and then the condenser is used to cool the NMP molecules attached to the surface of the condenser and return to liquid condensation, since these evaporated NMP molecules have passed through the condenser before reaching the suction port. The condensing tube on the condenser is contacted, and the cooling water passes through the condensing tube. Therefore, the NMP molecules attached to the surface of the condenser can be cooled and returned to liquid condensed, and then the lower line enters the NMP receiving temporary storage tank 591. When the NMP receiving temporary storage tank 591 reaches a high liquid level, the NMP recovery process material transfer pump 52 is automatically started, and the recovered NMP is sent to the NMP recovery process NMP storage tank 596, and the NMP recovery process NMP storage tank 596 is internally reached. At high liquid level, the NMP recovery process NMP dispensing pump 598 begins to initiate the removal of NMP; e. in the NMP recovery process 50, the previously mixed extract mixture in NMP In the case of impure substances such as sulfides and aromatic hydrocarbons, the preset working pressure and working temperature in the NMP recovery process of the short-distance distiller 55 have not yet reached the distillation temperature of these extracts, so that they are evaporated. The material is still in the liquid state and gradually falls into the inclined collecting tank below the NMP recycling process short-distance distiller 55, and then discharged from the pipeline, and finally discharged into the lower NMP recycling process by-product receiving temporary storage tank 592. When the liquid level of the NMP recovery process by-product receiving the temporary storage tank 592 reaches a high liquid level, the NMP recovery process material transfer pump 53 is started, and the one product is sent to the NMP recycling process by-product storage tank 597 to serve as a by-product of the NMP recovery process. When the interior of the storage tank 597 reaches a high liquid level, the NMP recovery process by-product pump 599 starts to start to remove the by-product; in one embodiment, the working pressure of the NMP recovery process short-range distiller 55 is 20-25 Pa (Pascal ).

於一實施例中,該NMP回收製程短程蒸餾器55內部的工作溫度為110~120℃。 In one embodiment, the internal temperature of the NMP recovery process distiller 55 is 110 to 120 °C.

於一實施例中,該NMP回收製程50中之石墨刮板將NMP及萃取物之混合液塗抹在NMP回收製程短程蒸餾器55之汽缸壁表面係形成一厚度小於1mm的薄膜。 In one embodiment, the graphite scraper in the NMP recycling process 50 applies a mixture of NMP and extract to the surface of the cylinder wall of the NMP recovery process short path distiller 55 to form a film having a thickness of less than 1 mm.

於一實施例中,該NMP回收製程50中之短程蒸餾器55連接有一冷井553、一NMP回收製程物料輸送泵554、一NMP物料儲存槽555;由於在NMP回收製程短程蒸餾器55的蒸發作業中,萃取物中可能含有極少量分子量很小的輕質碳氫化合物如C10~15H22~32的成份,這些分子量很小的輕質碳氫化合物在20Pa的工作壓力下,於110~130℃的工作溫度環境下可被蒸發出來,由於這些輕質碳氫化合物分子量很小且其分子自由行程更長;因此, 於作業中,這些極少量的輕質碳氫化合物分子憑藉其較長的分子自由行程可能逸出NMP回收製程短程蒸餾器55的內置冷凝器,進入抽氣通道後,再進入冷井553中被捕捉下來;由於這些輕質碳氫化合物含有揮發性氣體,且工作溫度高達110~130℃,為避免這些輕質碳氫化合物分子進入真空系統的管路中造成NMP回收製程真空泵系統595之損壞;因此,前述的在公用設備製程40中設有的冰水機42也將提供冰水為冷凝水持續導入冷井553之冷凝管路中,而以5℃冰水之低溫瞬間將被捕捉於冷井553中的輕質碳氫化合物冷凝下來;之後,等到冷井553的液位達到預設之高液位時,再以NMP回收製程之物料輸送泵554將冷井553中的物料清空,再輸送至收受輕質碳氫化合物的NMP物料儲存槽555等待運送;此一冷凝系統與前述的公用設備製程40所設置的冰水機組42為同一組設備;操作時,由冰水機組42所製造的預設溫度為5℃的冰水持續由冰水機組42內置的冰水輸送泵輸送至冷井553內進行冷凝,冷凝後的冷卻水則再送回冰水機組42再進行降溫冷卻至5℃後再送回冷井553;另外,為了避免連續長時間之作業,因熱傳遞作用造成NMP回收製程短程蒸餾器55外部的減速機構的潤滑油過熱造成減速機552故障,因此,由冰水機組42所送出的冰水由一條分支管路導引至NMP回收製程短程蒸餾器55的軸封冷卻器讓軸封進行冷卻,用過之冷卻水再循管線與由冷井553所排出的冷凝水匯流再一起回流至冰水機組42中進行再冷卻。 In one embodiment, the short path distiller 55 of the NMP recovery process 50 is coupled to a cold well 553, an NMP recovery process material transfer pump 554, and an NMP material storage tank 555; due to evaporation of the short path distiller 55 in the NMP recovery process During the operation, the extract may contain a very small amount of light hydrocarbons with a small molecular weight such as C 10~15 H 22~32 . These light weight hydrocarbons with a small molecular weight are at a working pressure of 20Pa at 110. It can be evaporated at ~130 ° C operating temperature, because these light hydrocarbons have a small molecular weight and their molecular free travel is longer; therefore, in operation, these very small amounts of light hydrocarbon molecules rely on them. The long molecular free path may escape the built-in condenser of the NMP recovery process short-path distiller 55, enter the extraction channel, and then enter the cold well 553 to be captured; since these light hydrocarbons contain volatile gases and work The temperature is as high as 110~130 °C, in order to avoid the damage of these light hydrocarbon molecules into the pipeline of the vacuum system, causing damage to the NMP recovery process vacuum pump system 595; therefore, the aforementioned The chiller 42 provided in the equipment process 40 will also provide ice water for the condensed water to be continuously introduced into the condensing line of the cold well 553, and the low temperature moment of ice water at 5 ° C will be captured in the cold well 553. The hydrocarbon is condensed; after that, when the liquid level of the cold well 553 reaches a preset high liquid level, the material in the cold well 553 is emptied by the material transfer pump 554 of the NMP recovery process, and then transferred to the light weight receiving The hydrocarbon NMP material storage tank 555 is awaiting transportation; the condensing system is the same set of equipment as the chiller unit 42 provided in the aforementioned utility process 40; during operation, the preset temperature manufactured by the chiller unit 42 is The ice water of 5 °C is continuously transported to the cold well 553 by the ice water pump built in the ice water unit 42 for condensation. The condensed cooling water is sent back to the ice water unit 42 and then cooled down to 5 ° C before being sent back to the cold well. 553; In addition, in order to avoid continuous long-term operation, the lubricating oil of the deceleration mechanism outside the NMP recovery process short-distance distiller 55 is overheated due to heat transfer, causing the reducer 552 to malfunction, and therefore, the ice water sent by the chiller 42 By one The branch line is guided to the shaft seal cooler of the NMP recovery process short-path distiller 55 to cool the shaft seal, and the used cooling water is recirculated to the condensate water discharged from the cold well 553 to be returned to the chiller 42 Re-cooling in the middle.

綜合以上所述,本發明藉NMP作為萃取劑對由廢潤滑油所再生之再生基礎油進行萃取,以取代傳統的加氫處理以及酸白土等精製製程,而使NMP於脫硫及脫除芳香烴之萃取製程中能快速反應,以進行深度脫硫及脫除芳 香烴提升再生基礎油的品質;另外,藉短程蒸餾器之作業系統能在低溫、低壓安全工作環境下來回收低硫及低芳香烴之再生基礎油以及回收NMP以供循環再利用,因此,此一方法具有不造成二次污染的特徵、且操作更具安全性、且具有相對節能、及可節省製造成本等特點。 In summary, the present invention uses NMP as an extractant to extract the regenerated base oil regenerated from waste lubricating oil to replace the conventional hydrotreating and acid white clay refining process, and to make NMP desulfurization and deodorization. Rapid reaction in the extraction process of hydrocarbons for deep desulfurization and dehydration Aromatic hydrocarbons enhance the quality of the regenerated base oil; in addition, the short-distance distiller operating system can recover low-sulfur and low-aromatic hydrocarbon reclaimed base oil and recycle NMP for recycling in a low-temperature, low-pressure safe working environment. A method has the characteristics of not causing secondary pollution, and is more safe in operation, relatively energy-saving, and can save manufacturing cost.

以上為本案所舉之實施例,僅為便於說明而設,當不能以此限制本項發明所使用的技術的涵蓋範圍,即大凡依所列申請專利範圍所為之各種變換設計,均應包含在本案之專利範圍中。 The above embodiments of the present invention are provided for convenience of description only, and the scope of the technology used in the present invention cannot be limited thereby, that is, various transformation designs according to the scope of the listed patent application should be included in The patent scope of this case.

10‧‧‧再生基礎油萃取製程 10‧‧‧Recycled base oil extraction process

11‧‧‧再生基礎油調和加熱槽 11‧‧‧Renewed base oil blending heating tank

12/13‧‧‧物料輸送泵 12/13‧‧‧ material transfer pump

14‧‧‧NMP儲存槽 14‧‧‧NMP storage tank

15‧‧‧離心式萃取機 15‧‧‧Centrifugal extraction machine

16‧‧‧再生基礎油及萃取物之收受緩衝槽 16‧‧‧Receiving buffer tank for reconstituted base oils and extracts

17‧‧‧NMP及萃取物之收受緩衝槽 17‧‧‧NMP and extract buffer tank

20‧‧‧再生基礎油離心分離製程 20‧‧‧Recycled base oil centrifugal separation process

21‧‧‧物料輸送泵 21‧‧‧ material transfer pump

22‧‧‧高速離心分離機 22‧‧‧High speed centrifuge

23‧‧‧再生基礎油及萃取物收受緩衝槽 23‧‧‧Recycled base oil and extract receiving buffer tank

24‧‧‧副產品收受儲存槽 24‧‧‧ by-product receiving storage tank

25‧‧‧副產品撥出泵 25‧‧‧ by-product dispensing pump

30‧‧‧再生基礎油精煉回收製程 30‧‧‧Recycled base oil refining and recycling process

31/32/33‧‧‧再生基礎油精煉回收製程物料輸送泵 31/32/33‧‧‧Recycled base oil refining and recovery process material transfer pump

34‧‧‧再生基礎油精煉回收製程預熱器 34‧‧‧Recycled base oil refining and recovery process preheater

35‧‧‧再生基礎油精煉回收製程短程蒸餾器 35‧‧‧Recycled base oil refining process short-range distiller

351‧‧‧馬達 351‧‧‧Motor

352‧‧‧減速機 352‧‧‧Reducer

353‧‧‧冷井 353‧‧‧Lengjing

354‧‧‧再生基礎油精煉回收製程物料輸送泵 354‧‧‧Recycled base oil refining and recycling process material transfer pump

355‧‧‧物料儲存槽 355‧‧‧ material storage tank

36‧‧‧再生基礎油精煉回收製程熱媒油膨脹槽 36‧‧‧Recycled base oil refining process heat medium oil expansion tank

37‧‧‧再生基礎油精煉回收製程熱媒油加熱爐 37‧‧‧Renewable base oil refining and recycling process heat medium oil heating furnace

38‧‧‧再生基礎油精煉回收製程熱媒油輸送泵 38‧‧‧Renewable base oil refining and recycling process heat medium oil pump

391‧‧‧再生基礎油成品收受暫存槽 391‧‧‧Recycled base oil products accepted in the temporary storage tank

392‧‧‧再生基礎油精煉回收製程副產品收受暫存槽 392‧‧‧Renewable base oil refining and recycling process by-products received by the temporary storage tank

393‧‧‧再生基礎油精煉回收製程真空緩衝槽 393‧‧‧Recycled base oil refining process vacuum buffer

394‧‧‧再生基礎油精煉回收製程氣液分離器 394‧‧‧Renewable base oil refining process gas-liquid separator

395‧‧‧再生基礎油精煉回收製程真空泵系統 395‧‧‧Renewable base oil refining and recovery process vacuum pump system

396‧‧‧再生基礎油精煉回收製程成品儲存槽 396‧‧‧Recycled base oil refining process finished product storage tank

397‧‧‧再生基礎油精煉回收製程成品撥出泵 397‧‧‧Recycled base oil refining and recycling process finished product pump

40‧‧‧公用設備製程 40‧‧‧Common equipment process

41‧‧‧冷卻水塔 41‧‧‧Cooling tower

42‧‧‧冰水機組 42‧‧‧ Ice water unit

43‧‧‧冰水機冷卻水輸送泵 43‧‧‧Ice water machine cooling water pump

44‧‧‧冷卻水回收泵 44‧‧‧Cooling water recovery pump

45/46‧‧‧冷卻水輸送泵 45/46‧‧‧Cooling water pump

50‧‧‧NMP回收製程 50‧‧‧NMP recycling process

51/52/53‧‧‧NMP回收製程物料輸送泵 51/52/53‧‧‧NMP recycling process material transfer pump

54‧‧‧NMP回收製程預熱器 54‧‧‧NMP recycling process preheater

55‧‧‧NMP回收製程短程蒸餾器 55‧‧‧NMP recycling process short-range distiller

551‧‧‧馬達 551‧‧‧Motor

552‧‧‧減速機 552‧‧‧Reducer

553‧‧‧冷井 553‧‧‧Lengjing

554‧‧‧NMP回收製程物料輸送泵 554‧‧‧NMP recycling process material transfer pump

555‧‧‧NMP物料儲存槽 555‧‧‧NMP material storage tank

56‧‧‧NMP回收製程熱媒油膨脹槽 56‧‧‧NMP recycling process heat medium oil expansion tank

57‧‧‧NMP回收製程熱媒油加熱爐 57‧‧‧NMP recycling process heat medium oil heating furnace

58‧‧‧NMP回收製程熱媒油輸送泵 58‧‧‧NMP recycling process heat medium oil pump

591‧‧‧NMP收受暫存槽 591‧‧‧NMP accepts the temporary storage slot

592‧‧‧NMP回收製程副產品收受暫存槽 592‧‧‧NMP recycling process by-product accepting slot

593‧‧‧NMP回收製程真空緩衝槽 593‧‧‧NMP recycling process vacuum buffer tank

594‧‧‧NMP回收製程氣液分離器 594‧‧‧NMP recycling process gas-liquid separator

595‧‧‧NMP回收製程真空泵 595‧‧‧NMP recycling process vacuum pump

596‧‧‧NMP回收製程NMP儲存槽 596‧‧‧NMP recycling process NMP storage tank

597‧‧‧NMP回收製程副產品儲存槽 597‧‧‧NMP recycling process by-product storage tank

598‧‧‧NMP回收製程NMP撥出泵 598‧‧‧NMP recycling process NMP pump

599‧‧‧NMP回收製程副產品撥出泵 599‧‧‧NMP recycling process by-product dispensing pump

Claims (9)

一種針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法,包含有:(1)一再生基礎油萃取製程,用以將該再生基礎油與NMP(N-甲基吡咯烷酮,N-Methyl Pyrrolidinone)混合以進行脫硫及脫芳香烴的萃取程式;及(2)一再生基礎油離心分離製程,藉一高速離心分離機將該再生基礎油萃取製程經萃取後產生的再生基礎油及萃取物以離心力進行高速分離,儘量脫除比重較重的硫化物及芳香烴,形成一再生基礎油及少量萃取物的混合液;及(3)一再生基礎油精煉回收製程,係以短程蒸餾為作業核心,包含有:a.數台再生基礎油精煉回收製程物料輸送泵、一再生基礎油精煉回收製程預熱器、一再生基礎油精煉回收製程短程蒸餾器、一再生基礎油精煉回收製程熱媒油膨脹槽、一再生基礎油精煉回收製程熱媒油加熱爐、一再生基礎油精煉回收製程熱媒油輸送泵、一再生基礎油成品收受暫存槽、一再生基礎油精煉回收製程副產品收受暫存槽、一再生基礎油精煉回收製程真空緩衝槽、一再生基礎油精煉回收製程氣液分離器、一再生基礎油精煉回收製程真空泵系統、一再生基礎油精煉回收製程成品儲存槽、一再生基礎油精煉回收製程成品撥出泵、一副產品收受儲存槽、及數副產品撥出泵; b.以該再生基礎油精煉回收製程熱媒油加熱爐及該再生基礎油精煉回收製程熱媒油輸送泵將熱媒油送經該再生基礎油精煉回收製程短程蒸餾器之汽缸壁夾層以及該再生基礎油精煉回收製程預熱器之加熱夾套層,再循環回到該再生基礎油精煉回收製程熱媒油加熱爐,而另一股熱媒油則送入該再生基礎油精煉回收製程熱媒油膨脹槽,再循環回到該再生基礎油精煉回收製程熱媒油加熱爐,直到該再生基礎油精煉回收製程短程蒸餾器之汽缸壁夾層以及該再生基礎油精煉回收製程預熱器之加熱夾套層達到預定之工作溫度後,該再生基礎油精煉回收製程熱媒油加熱爐再進行間歇性的啟動,以維持所需工作溫度;c.藉啟動該再生基礎油精煉回收製程真空泵系統,通過該再生基礎油精煉回收製程真空緩衝槽、該再生基礎油精煉回收製程氣液分離器對該再生基礎油精煉回收製程短程蒸餾器、該再生基礎油成品收受暫存槽、該再生基礎油精煉回收製程副產品收受暫存槽進行抽真空,直至達到預定之工作壓力,該再生基礎油精煉回收製程真空泵系統再行間歇性起動以維持所需之工作壓力;d.藉其中之一再生基礎油精煉回收製程物料輸送泵,將該再生基礎油離心分離製程所形成之該再生基礎油及少量萃取物的混合液送經該再生基礎油精煉回收製程預熱器加熱,再送入該再生基礎油精煉回收製程短程蒸餾器,藉該再生基礎油精煉回收製程短程蒸餾器內部所設之刮板將該再生基礎油及少量萃取物的混合液塗抹在該再生基礎油精煉回收製程短程蒸餾器之汽缸壁 表面形成預定厚度的薄膜,使該薄膜被該再生基礎油精煉回收製程短程蒸餾器之汽缸壁夾層所產生之溫度所加熱並蒸發出再生基礎油分子,且該再生基礎油分子則藉著分子自由行程,及該再生基礎油精煉回收製程真空泵系統抽氣作用飛抵該再生基礎油精煉回收製程短程蒸餾器內部所設之冷凝器,而藉該冷凝器將附著於該冷凝器表面的再生基礎油分子降溫而回復成液狀冷凝下來,再進入該再生基礎油成品收受暫存槽及送入該再生基礎油精煉回收製程成品儲存槽,再以該再生基礎油精煉回收製程成品撥出泵撥出;e.該再生基礎油及少量萃取物的混合液中之少量萃取物無法被精煉回收製程短程蒸餾器蒸發出來,而以液態呈現並下滑而落入該再生基礎油精煉回收製程短程蒸餾器內部下方,再進入該再生基礎油精煉回收製程副產品收受暫存槽及送入該副產品收受儲存槽,再以該副產品撥出泵撥出;該短程蒸餾器係連接有一冷井、一再生基礎油精煉回收製程物料輸送泵、一物料儲存槽;由於在再生基礎油精煉回收製程短程蒸餾器的蒸發作業中,有少部份的輕質碳氫化合物的成份,其分子量比預設即將回收的再生基礎油分子量更小,分子平均自由行程更長;因此,作業中,這些少量的輕質碳氫化合物會被一起蒸發,且憑藉更長的分子自由行程逸出再生基礎油精煉回收製程短程蒸餾器的內置冷凝器,進入抽氣通道後,再進入冷井中被捕捉下來;由於這些少量的輕質碳氫化合物含有揮發性氣體,且預設工作溫度高達190℃~205 ℃,此一配置可避免這些輕質碳氫化合物分子進入真空系統的管路中造成再生基礎油精煉回收製程真空泵損壞;及(4)一公用設備製程,係藉一冷卻水塔及一冰水機,以產生冷卻水及冰水,用以提供冷卻水及冰水給該再生基礎油回收精煉製程短程蒸餾器內部所設之冷凝器以及外部附設之冷井作為冷凝水使用。 A method for desulfurizing and removing aromatic hydrocarbons from a recycled base oil recovered from waste lubricating oil, comprising: (1) a regenerated base oil extraction process for using the regenerated base oil with NMP (N-methylpyrrolidone) , N-Methyl Pyrrolidinone) is mixed for desulfurization and dearomatization; and (2) a regenerated base oil centrifugal separation process, the regeneration of the regenerated base oil extraction process by a high-speed centrifugal separator The base oil and the extract are separated by high-speed centrifugal force, and the heavier specific gravity sulfide and aromatic hydrocarbon are removed as much as possible to form a mixed liquid of a regenerated base oil and a small amount of extract; and (3) a regenerated base oil refining and recovery process, The short-distance distillation is the core of the operation, including: a. several regenerative base oil refining and recovery process material transfer pumps, one regenerative base oil refining and recovery process preheater, one regenerative base oil refining and recovery process short-range distiller, one regenerative base oil Refining and recycling process heat medium oil expansion tank, a reclaimed base oil refining and recycling process, heat medium oil heating furnace, a regenerative base oil refining and recycling process, heat medium oil transfer pump, repeated Raw base oil finished product receiving temporary storage tank, a regenerated base oil refining and recycling process by-product receiving temporary storage tank, a reclaimed base oil refining and recovery process vacuum buffer tank, a reclaimed base oil refining and recovery process gas-liquid separator, and a reclaimed base oil refining Recycling process vacuum pump system, a reclaimed base oil refining and recycling process finished product storage tank, a reclaimed base oil refining and recycling process finished product dispensing pump, a by-product receiving storage tank, and several by-product dispensing pumps; b. using the regenerated base oil refining and recovery process heat medium oil heating furnace and the regenerative base oil refining and recovery process, the heat medium oil transfer pump sends the heat medium oil to the cylinder wall interlayer of the regenerative base oil refining process short-distance distiller The heating jacket layer of the regenerated base oil refining process preheater is recycled back to the regenerative base oil refining process heat medium oil heating furnace, and the other heat medium oil is sent to the regenerative base oil refining process heat The medium oil expansion tank is recycled back to the regenerative base oil refining recovery process heat medium oil heating furnace until the cylinder wall interlayer of the regenerative base oil refining recovery process short-distance distiller and the heating of the regenerated base oil refining recovery process preheater After the jacket layer reaches the predetermined working temperature, the regenerative base oil refining recovery process heat medium oil heating furnace is further intermittently started to maintain the required working temperature; c. by starting the regenerative base oil refining recovery process vacuum pump system, Refining the regenerated base oil by the regenerated base oil refining process vacuum buffer tank and the regenerated base oil refining process gas-liquid separator The recycling process short-distance distiller, the recycled base oil product receiving the temporary storage tank, the recycled base oil refining and recycling process by-product is received by the temporary storage tank for vacuuming until the predetermined working pressure is reached, and the recycled base oil refining and recovery process vacuum pump system is re-worked Intermittent start to maintain the required working pressure; d. by one of the regenerated base oil refining and recovery process material transfer pump, the regenerated base oil centrifugal separation process formed by the regenerated base oil and a small amount of the mixture of the mixture is sent The regenerated base oil refining process preheater is heated, and then sent to the regenerative base oil refining and recycling process short-distance distiller, and the regenerated base oil refining process is provided by a scraper disposed inside the short-distance distiller to regenerate the base oil and a small amount. a mixture of extracts applied to the cylinder wall of the regenerative base oil refining process short-range distiller Forming a film of a predetermined thickness on the surface, heating the film by the temperature generated by the cylinder wall interlayer of the regenerated base oil refining process short-path distiller and evaporating the regenerated base oil molecules, and the regenerated base oil molecules are freely molecularly The stroke, and the regenerative base oil refining and recovery process vacuum pumping system pumping action to the condenser provided in the regenerative base oil refining recovery process short-distance distiller, and the condenser will adhere to the regenerative base oil on the surface of the condenser The molecule cools down and returns to liquid condensed, and then enters the regenerated base oil product to receive the temporary storage tank and is sent to the regenerated base oil refining and recovery process finished product storage tank, and then the reclaimed base oil refining and recycling process finished product is discharged from the pump. e. The small amount of the extract of the regenerated base oil and a small amount of extract cannot be evaporated by the refining and recovery process short-distance distiller, and is presented in a liquid state and falls into the regenerative base oil refining process short-range distiller Below, the re-introduction of the recycled base oil refining process by-products is accepted into the temporary storage tank and sent to the by-product The short-distance distiller is connected with a cold well, a regenerative base oil refining and recovery process material conveying pump, a material storage tank; and the short-distance distillation in the reclaimed base oil refining and recycling process is carried out by the storage tank. In the evaporation operation, there are a small amount of light hydrocarbon components, the molecular weight of which is smaller than the molecular weight of the regenerated base oil to be recovered, and the average molecular free path is longer; therefore, in operation, these small amounts of light Hydrocarbons are vaporized together and escape with a longer molecular free-running regenerative base oil refining process. The built-in condenser of the short-path distiller is inserted into the pumping channel and then trapped in the cold well; Light hydrocarbons contain volatile gases with preset operating temperatures up to 190 ° C ~ 205 °C, this configuration can prevent these light hydrocarbon molecules from entering the vacuum system to cause damage to the regenerative base oil refining process vacuum pump; and (4) a common equipment process, borrowing a cooling tower and a chiller To generate cooling water and ice water for providing cooling water and ice water to the regenerative base oil recovery refining process, the condenser provided inside the short-distance distiller and the externally attached cold well are used as condensed water. 如申請專利範圍第1項所述之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法,其中,該再生基礎油精煉回收製程短程蒸餾器內部預設的工作壓力為20~25Pa(Pascal)。 The method for desulfurizing and removing aromatic hydrocarbons for a recycled base oil recovered from waste lubricating oil according to claim 1, wherein the preset working pressure of the regenerative base oil refining process short-distance distiller is 20~25Pa (Pascal). 如申請專利範圍第1項所述之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法,其中,該再生基礎油精煉回收製程短程蒸餾器內部預設的工作溫度為190~205℃。 The method for desulfurizing and removing aromatic hydrocarbons for a recycled base oil recovered from waste lubricating oil, as described in claim 1, wherein the regenerative base oil refining process has a preset working temperature inside the short-distance distiller 190~205°C. 如申請專利範圍第1項所述之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法,其中,該再生基礎油精煉回收製程中之石墨刮板將再生基礎油及少量萃取物之混合液塗抹在再生基礎油精煉回收製程短程蒸餾器之汽缸壁表面係形成一厚度小於1mm的薄膜。 A method for desulfurizing and removing aromatic hydrocarbons from a recycled base oil recovered from waste lubricating oil, as described in claim 1, wherein the graphite scraper in the reclaimed base oil refining and recycling process regenerates the base oil and A mixture of a small amount of extract is applied to the surface of the cylinder wall of the regenerative base oil refining process short-distance distiller to form a film having a thickness of less than 1 mm. 如申請專利範圍第1項所述之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法,進一步包含有一NMP回收製程,該NMP回收製程係以短程蒸餾為作業核心,包含有:a.該NMP回收製程包含數台NMP回收製程物料輸送泵、一NMP回收製程預熱器、一NMP回收製程短程蒸餾器、一NMP回 收製程熱媒油膨脹槽、一NMP回收製程熱媒油加熱爐、一NMP回收製程熱媒油輸送泵、一NMP收受暫存槽、一NMP回收製程副產品收受暫存槽、一NMP回收製程真空緩衝槽、一NMP回收製程氣液分離器、一NMP回收製程真空泵系統、一NMP回收製程NMP儲存槽、一NMP回收製程NMP撥出泵、一NMP回收製程副產品儲存槽、及一NMP回收製程副產品撥出泵;b.以該NMP回收製程熱媒油加熱爐及該NMP回收製程熱媒油輸送泵將熱媒油送經該NMP回收製程短程蒸餾器之汽缸壁夾層以及該NMP回收製程預熱器之加熱夾套層,再循環回到該NMP回收製程熱媒油加熱爐,而另一股熱媒油則送入該NMP回收製程熱媒油膨脹槽,再循環回到該NMP回收製程熱媒油加熱爐,直到該NMP回收製程短程蒸餾器之汽缸壁夾層以及該NMP回收製程預熱器之加熱夾套層達到預定之工作溫度,之後,加熱爐再行間歇性啟動,以維持工作溫度;c.藉啟動該NMP回收製程真空泵系統,通過該NMP回收製程真空緩衝槽、該NMP回收製程氣液分離器對該NMP回收製程短程蒸餾器、該NMP收受暫存槽、該NMP回收製程副產品收受暫存槽進行抽真空,直至達到預定工作壓力,之後,該NMP回收製程真空泵系統再行間歇性啟動抽氣以維持所需之工作壓力;d.藉其中之一NMP回收製程物料輸送泵,將該再生基礎油萃取製程所產生之NMP及萃取物之混合液送經該NMP回收製 程預熱器加熱,再送入該NMP回收製程短程蒸餾器,藉該NMP回收製程短程蒸餾器內部所設之刮板將該NMP及萃取物的混合液塗抹在該NMP回收製程短程蒸餾器之汽缸壁表面形成一預定厚度的薄膜,使該薄膜被該NMP回收製程短程蒸餾器之汽缸壁夾層所產生之溫度所加熱並蒸發出NMP分子,而NMP分子藉著分子自由行程及真空抽氣的協助飛抵該NMP回收製程短程蒸餾器內部所設之內置冷凝器,再藉該冷凝器將附著於冷凝器表面的NMP分子降溫而回復成液狀冷凝下來,再進入該NMP收受暫存槽及送入NMP回收製程NMP儲存槽,再以NMP回收製程NMP撥出泵撥出;e.而該NMP及萃取物之混合液中之萃取物無法被該NMP回收製程短程蒸餾器蒸發出來成為分子狀,而以液態呈現逐漸下滑而落入該NMP回收製程短程蒸餾器內部下方之集料槽,再隨管線排出進入該NMP回收製程副產品收受暫存槽及送入該NMP回收製程的副產品儲存槽,再以NMP回收製程副產品撥出泵撥出。 The method for desulfurizing and removing aromatic hydrocarbons from the recycled base oil recovered from waste lubricating oil according to claim 1, further comprising an NMP recycling process, wherein the NMP recovery process is based on short-distance distillation. Including: a. The NMP recycling process comprises several NMP recycling process material transfer pumps, an NMP recovery process preheater, an NMP recovery process short-range distiller, and an NMP back The process heat medium oil expansion tank, an NMP recycling process heat medium oil heating furnace, an NMP recycling process heat medium oil transfer pump, an NMP receiving temporary storage tank, an NMP recycling process by-product receiving temporary storage tank, and an NMP recycling process vacuum Buffer tank, an NMP recovery process gas-liquid separator, an NMP recovery process vacuum pump system, an NMP recovery process NMP storage tank, an NMP recovery process NMP pump, an NMP recycling process by-product storage tank, and an NMP recycling process by-product Discharging the pump; b. using the NMP recovery process heat medium oil heating furnace and the NMP recovery process heat medium oil transfer pump to send the heat medium oil to the cylinder wall interlayer of the NMP recovery process short path distiller and preheating the NMP recovery process The heating jacket layer is recycled back to the NMP recovery process heat medium oil heating furnace, and the other heat medium oil is sent to the NMP recovery process heat medium oil expansion tank, and recycled to the NMP recovery process heat. The medium oil heating furnace until the cylinder wall interlayer of the NMP recovery process short-distance distiller and the heating jacket layer of the NMP recovery process preheater reach a predetermined working temperature, after which the furnace is intermittently started to maintain Working temperature; c. by starting the NMP recovery process vacuum pump system, passing the NMP recovery process vacuum buffer tank, the NMP recovery process gas-liquid separator to the NMP recovery process short-range distiller, the NMP receiving temporary storage tank, the NMP recovery The process by-product is received by the temporary storage tank for vacuuming until the predetermined working pressure is reached, after which the NMP recovery process vacuum pump system intermittently starts pumping to maintain the required working pressure; d. by one of the NMP recovery process material conveying a pump for delivering a mixture of NMP and extract produced by the regenerated base oil extraction process through the NMP recovery system The preheater is heated, and then sent to the NMP recovery process short-range distiller, and the mixture of NMP and the extract is applied to the cylinder of the NMP recovery process short-distance distiller by the scraper provided in the NMP recovery process short-distance distiller The surface of the wall forms a film of predetermined thickness, which is heated by the temperature generated by the cylinder wall interlayer of the NMP recovery process and evaporates NMP molecules, and the NMP molecules are assisted by molecular free travel and vacuum pumping. Fly to the built-in condenser inside the NMP recycling process short-distance distiller, and then use the condenser to cool the NMP molecules attached to the surface of the condenser and return to liquid condensation, and then enter the NMP receiving temporary storage tank and send Into the NMP recycling process NMP storage tank, and then NMP pumping out of the NMP recovery process; e. and the extract of the mixture of NMP and extract can not be evaporated into the molecular shape by the NMP recovery process short-distance distiller, In the liquid state, it gradually falls and falls into the collecting tank below the inside of the NMP recycling process short-distance distiller, and then discharges into the NMP recycling process by-product to receive the temporary storage tank and send it. The NMP recovery process by-product storage tank, and then to recover NMP process byproducts pump outgoing dialed. 如申請專利範圍第5項所述之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法,其中,該NMP回收製程短程蒸餾器內部的預設工作壓力為20~25Pa(Pascal)。 The method for desulfurizing and removing aromatic hydrocarbons from the recycled base oil recovered from waste lubricating oil, as described in claim 5, wherein the preset working pressure inside the NMP recovery process short-distance distiller is 20-25 Pa (Pascal). 如申請專利範圍第5項所述之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法,其中,該NMP回收製程短程蒸餾器內部預設工作溫度為110~130℃。 The method for desulfurizing and removing aromatic hydrocarbons from the recycled base oil recovered from waste lubricating oil, as described in claim 5, wherein the NMP recovery process short-range still has an internal working temperature of 110 to 130 ° C. . 如申請專利範圍第5項所述之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法,其中,該NMP回收製程中之石墨刮板將NMP及萃取物之混合液塗抹在該NMP液回收製程短程蒸餾器之汽缸壁表面係形成一厚度小於1mm的薄膜。 A method for desulfurizing and removing aromatic hydrocarbons from a recycled base oil recovered from waste lubricating oil, as described in claim 5, wherein the graphite scraper in the NMP recycling process is a mixture of NMP and extract The surface of the cylinder wall coated on the NMP liquid recovery process short-distance distiller forms a film having a thickness of less than 1 mm. 如申請專利範圍第5項所述之針對由廢潤滑油回收之再生基礎油進行脫硫及脫除芳香烴之方法,其中,該NMP回收製程中之NMP回收製程短程蒸餾器係連接有一冷井、一該NMP回收製程物料輸送泵、一NMP物料儲存槽,使該NMP回收製程短程蒸餾器中所產生的輕質碳氫化合物能進入該冷井後被捕捉且冷凝下來,再以該NMP回收製程物料輸送泵將該冷井中被冷凝下來的物料送入該NMP物料儲存槽等待運送。 A method for desulfurizing and removing aromatic hydrocarbons from a recycled base oil recovered from waste lubricating oil, as described in claim 5, wherein the NMP recovery process in the NMP recovery process is connected to a cold well. The NMP recycling process material transfer pump and an NMP material storage tank enable the light hydrocarbons generated in the NMP recovery process short-distance distiller to enter the cold well, be captured and condensed, and then recovered by the NMP. The process material transfer pump feeds the condensed material in the cold well into the NMP material storage tank for transportation.
TW102137792A 2013-10-18 2013-10-18 A method for dealing with recycled base oil(s) from used oil re-refined process in order to remove aromatic and sulfide TWI568845B (en)

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CN1276002A (en) * 1997-09-08 2000-12-06 普罗贝克斯公司 Method for refining waste oil by rectification and extraction
CN101171325A (en) * 2005-03-08 2008-04-30 Ari技术有限公司 Method for producing base lubricating oil from waste oil

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Publication number Priority date Publication date Assignee Title
CN1276002A (en) * 1997-09-08 2000-12-06 普罗贝克斯公司 Method for refining waste oil by rectification and extraction
CN101171325A (en) * 2005-03-08 2008-04-30 Ari技术有限公司 Method for producing base lubricating oil from waste oil

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