TWI432897B - Photosensitive resin and cured resin thereof, and process for manufacturing photosensitive resin - Google Patents
Photosensitive resin and cured resin thereof, and process for manufacturing photosensitive resin Download PDFInfo
- Publication number
- TWI432897B TWI432897B TW096141308A TW96141308A TWI432897B TW I432897 B TWI432897 B TW I432897B TW 096141308 A TW096141308 A TW 096141308A TW 96141308 A TW96141308 A TW 96141308A TW I432897 B TWI432897 B TW I432897B
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- Taiwan
- Prior art keywords
- group
- compound
- photosensitive
- acrylate
- carboxyl group
- Prior art date
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- 229920005989 resin Polymers 0.000 title claims description 120
- 239000011347 resin Substances 0.000 title claims description 120
- 238000004519 manufacturing process Methods 0.000 title claims description 68
- 238000000034 method Methods 0.000 title description 12
- 230000008569 process Effects 0.000 title description 2
- -1 carboxylic acid compound Chemical class 0.000 claims description 248
- 150000001875 compounds Chemical class 0.000 claims description 201
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 172
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 125
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 121
- 239000011342 resin composition Substances 0.000 claims description 72
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 72
- 239000002253 acid Substances 0.000 claims description 57
- 229910000679 solder Inorganic materials 0.000 claims description 57
- 125000004018 acid anhydride group Chemical group 0.000 claims description 46
- 125000003700 epoxy group Chemical group 0.000 claims description 44
- 229920001187 thermosetting polymer Polymers 0.000 claims description 42
- 229920005862 polyol Polymers 0.000 claims description 41
- 150000003077 polyols Chemical class 0.000 claims description 40
- 239000003063 flame retardant Substances 0.000 claims description 26
- 229920000642 polymer Polymers 0.000 claims description 26
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 21
- 239000003999 initiator Substances 0.000 claims description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 169
- 239000010408 film Substances 0.000 description 116
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 110
- 238000006243 chemical reaction Methods 0.000 description 95
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 80
- 239000011248 coating agent Substances 0.000 description 62
- 238000000576 coating method Methods 0.000 description 62
- 238000011156 evaluation Methods 0.000 description 54
- 239000007787 solid Substances 0.000 description 54
- 239000000203 mixture Substances 0.000 description 49
- 239000004793 Polystyrene Substances 0.000 description 48
- 229920002223 polystyrene Polymers 0.000 description 48
- 239000002904 solvent Substances 0.000 description 48
- 229910052757 nitrogen Inorganic materials 0.000 description 47
- 238000003756 stirring Methods 0.000 description 43
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 31
- 238000005070 sampling Methods 0.000 description 31
- 239000000243 solution Substances 0.000 description 29
- 229910001873 dinitrogen Inorganic materials 0.000 description 28
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 26
- 239000000976 ink Substances 0.000 description 26
- 238000006116 polymerization reaction Methods 0.000 description 25
- 239000000126 substance Substances 0.000 description 23
- 206010040844 Skin exfoliation Diseases 0.000 description 22
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 22
- 239000003822 epoxy resin Substances 0.000 description 21
- 229920000647 polyepoxide Polymers 0.000 description 21
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 20
- 238000001816 cooling Methods 0.000 description 20
- 239000012948 isocyanate Substances 0.000 description 20
- 238000005259 measurement Methods 0.000 description 20
- 229940014800 succinic anhydride Drugs 0.000 description 20
- 238000010992 reflux Methods 0.000 description 19
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 18
- 239000004593 Epoxy Substances 0.000 description 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 18
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 18
- 239000005058 Isophorone diisocyanate Substances 0.000 description 18
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical group C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 18
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 18
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 18
- 238000010521 absorption reaction Methods 0.000 description 17
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 16
- 125000000524 functional group Chemical group 0.000 description 16
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 16
- 239000000047 product Substances 0.000 description 16
- 239000000758 substrate Substances 0.000 description 16
- JVYDLYGCSIHCMR-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butanoic acid Chemical compound CCC(CO)(CO)C(O)=O JVYDLYGCSIHCMR-UHFFFAOYSA-N 0.000 description 15
- 239000012298 atmosphere Substances 0.000 description 15
- 239000003795 chemical substances by application Substances 0.000 description 15
- 239000003112 inhibitor Substances 0.000 description 15
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 14
- 239000005056 polyisocyanate Substances 0.000 description 14
- 229920001228 polyisocyanate Polymers 0.000 description 14
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 13
- 150000001412 amines Chemical class 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 13
- 125000005442 diisocyanate group Chemical group 0.000 description 13
- 230000000704 physical effect Effects 0.000 description 13
- 238000012360 testing method Methods 0.000 description 13
- 206010034972 Photosensitivity reaction Diseases 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 12
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 12
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 12
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 12
- 230000036211 photosensitivity Effects 0.000 description 12
- 239000002966 varnish Substances 0.000 description 12
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 11
- 238000004458 analytical method Methods 0.000 description 11
- 150000008064 anhydrides Chemical class 0.000 description 11
- 239000002585 base Substances 0.000 description 11
- 150000004985 diamines Chemical class 0.000 description 11
- 150000002513 isocyanates Chemical class 0.000 description 11
- 229920003986 novolac Polymers 0.000 description 11
- 230000003287 optical effect Effects 0.000 description 11
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 10
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 10
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 10
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 10
- 239000001257 hydrogen Substances 0.000 description 10
- 229910052739 hydrogen Inorganic materials 0.000 description 10
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 10
- 239000012528 membrane Substances 0.000 description 10
- 238000000926 separation method Methods 0.000 description 10
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- 125000003277 amino group Chemical group 0.000 description 9
- 238000011161 development Methods 0.000 description 9
- 150000002148 esters Chemical class 0.000 description 9
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 9
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 8
- 150000008065 acid anhydrides Chemical class 0.000 description 8
- 125000000217 alkyl group Chemical group 0.000 description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 8
- 238000005227 gel permeation chromatography Methods 0.000 description 8
- 229920001223 polyethylene glycol Polymers 0.000 description 8
- 229920001721 polyimide Polymers 0.000 description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 7
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 7
- 229920002799 BoPET Polymers 0.000 description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 7
- 229920000877 Melamine resin Polymers 0.000 description 7
- 125000003118 aryl group Chemical group 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000001723 curing Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 239000000178 monomer Substances 0.000 description 7
- 229920000768 polyamine Polymers 0.000 description 7
- 239000011241 protective layer Substances 0.000 description 7
- 238000003786 synthesis reaction Methods 0.000 description 7
- 229960000834 vinyl ether Drugs 0.000 description 7
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 7
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 6
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 235000010290 biphenyl Nutrition 0.000 description 6
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- 150000002009 diols Chemical class 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 6
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 5
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 5
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- 125000004432 carbon atom Chemical group C* 0.000 description 5
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- 230000002401 inhibitory effect Effects 0.000 description 5
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- 230000009257 reactivity Effects 0.000 description 5
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 5
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- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical group C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 4
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 4
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- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 4
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 4
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 4
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 4
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
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- 238000002360 preparation method Methods 0.000 description 4
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Classifications
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- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
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- C08F283/006—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers provided for in C08G18/00
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- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
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- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/0823—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups containing carboxylate salt groups or groups forming them
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/285—Permanent coating compositions
- H05K3/287—Photosensitive compositions
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Polyurethanes Or Polyureas (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Epoxy Resins (AREA)
- Materials For Photolithography (AREA)
Description
本發明係關於在印刷佈線板用等用途上有用之具有含羧基之感光性胺基甲酸乙酯樹脂的感光性樹脂組成物及其硬化物,與上述感光性樹脂之製造方法。更詳而言之,係關於作為撓性印刷佈線板用防銲劑、電鍍阻抗劑、多層印刷佈線板用層間電氣絕緣材料、感光性光導波通路等而有用,顯影性優異且其硬化皮膜可賦予密接性、可撓性(彎曲性)、銲錫耐熱性、耐藥品性、電氣絕緣性等優越之硬化物之具有含特定羧基之感光性胺基甲酸乙酯樹脂的感光性樹脂組成物及其硬化物,與上述感光性樹脂之製造方法。進一步而言,係關於含有上述感光性樹脂組成物之經高度難燃化之感光性防銲劑油墨及乾膜型感光性防銲劑。The present invention relates to a photosensitive resin composition having a carboxyl group-containing photosensitive urethane resin and a cured product thereof, which are useful for use in a printed wiring board, and the like, and a method for producing the above-mentioned photosensitive resin. More specifically, it is useful as a solder resist for a flexible printed wiring board, a plating resist, an interlayer electrical insulating material for a multilayer printed wiring board, a photosensitive optical waveguide, etc., and is excellent in developability and can be imparted to the cured film. A photosensitive resin composition having a photosensitive urethane resin containing a specific carboxyl group and a cured product thereof, which are excellent in adhesion, flexibility (bending property), solder heat resistance, chemical resistance, electrical insulation, and the like And a method of producing the above photosensitive resin. Further, it relates to a photosensitive solder resist ink and a dry film type photosensitive solder resist which are highly flame-retardant containing the above-mentioned photosensitive resin composition.
在從外部環境來保護形成在基板上之佈線(電路)圖案,或將電子零件安裝於印刷佈線板上時所進行之焊接步驟中,為了以銲錫不附著在不必要部份上之方式而予以保護,係將稱為覆蓋層(coverlay)或銲錫遮罩之保護層被覆於印刷佈線板上。特別是在稱為撓性印刷佈線板之形成於聚醯亞胺薄膜上之佈線圖案所使用的保護層方面,係要求與聚醯亞胺之密接性、可撓性、耐折性。In the soldering step performed when the wiring (circuit) pattern formed on the substrate is protected from the external environment or when the electronic component is mounted on the printed wiring board, in order to prevent the solder from adhering to an unnecessary portion The protection is applied to a printed wiring board by a protective layer called a coverlay or a solder mask. In particular, in terms of a protective layer used for a wiring pattern formed on a polyimide film of a flexible printed wiring board, adhesion to a polyimide, flexibility, and folding resistance are required.
先前以來,雖然有在將作為撓性印刷佈線板用保護層之稱為覆蓋層薄膜之聚醯亞胺薄膜對準圖案之金屬模具製造打孔後,使用接著劑進行貼合之型式,以及藉由網版印 刷來塗佈之熱硬化型油墨等,但因伴隨著近年來電子產品的進步所產生之高密度、高精密化,故而檢討可進行更高精度圖案化之紫外線硬化型光阻型式的防銲劑油墨或乾膜型防銲劑。In the past, there was a pattern in which a metal mold which is a pattern of a polyimide film called a cover film which is a protective layer for a flexible printed wiring board was punched, and a bonding method was used, and a bonding method was used. Printed by screen A thermosetting ink that has been applied by brushing, etc., but with high density and high precision due to advances in electronic products in recent years, it is possible to review the ultraviolet curable resist type solder resist which can be patterned with higher precision. Ink or dry film solder resist.
一般而言,關於撓性印刷佈線板用光學防銲劑,習知,在剛性基板用中所使用之光學防銲劑方面,可以獲得圖案精度,然而,卻有硬化後之塗膜較硬,與聚醯亞胺之密接性不佳,未能得到充分的可撓性、彎曲性、耐折性之問題。In general, regarding an optical solder resist for a flexible printed wiring board, it is known that pattern precision can be obtained in terms of an optical solder resist used for a rigid substrate, however, the cured coating film is hard and aggregated. The adhesion of quinone imine is not good, and sufficient flexibility, flexibility, and folding resistance are not obtained.
由上述情事,在近年來大量提案有具有可撓性之光學防銲劑。例如,揭示有於在主鏈上具有雙酚A骨架之環氧樹脂與含有不飽和基之單羧酸之加成生成物中,含有使琥珀酸酐反應之樹脂的阻抗劑油墨組成物(專利文獻1)。此係顯影性、光感度、密接性、耐熱性等優異者,但在可撓性、耐折性方面,尚有不夠充分之問題。此外,作為感光性熱硬化性組成物,係提案有:透過甲酚酚醛清漆型環氧化合物與不飽和單羧酸之酯化反應所生成之2級羥基,與飽和或不飽和多元酸酐之反應生成物;相同2級羥基與含有不飽和基之異氰酸酯化合物之反應生成物等(專利文獻2)。該等係為密接性、銲錫耐熱性、塗膜耐性非常優越者,但在關於可撓性、耐折性方面,仍有不充分之問題。In view of the above, a large number of optical solder resists having flexibility have been proposed in recent years. For example, a resist ink composition containing a resin which reacts succinic anhydride in an addition product of an epoxy resin having a bisphenol A skeleton in a main chain and a monocarboxylic acid having an unsaturated group is disclosed (Patent Literature) 1). This is excellent in developability, light sensitivity, adhesion, heat resistance, and the like, but there are still insufficient problems in terms of flexibility and folding endurance. Further, as a photosensitive thermosetting composition, a reaction of a secondary hydroxyl group formed by an esterification reaction of a cresol novolak epoxy compound with an unsaturated monocarboxylic acid with a saturated or unsaturated polybasic acid anhydride has been proposed. The product is a reaction product of the same two-stage hydroxyl group and an isocyanate compound containing an unsaturated group (Patent Document 2). These are excellent in adhesion, solder heat resistance, and coating film resistance, but there are still insufficient problems in terms of flexibility and folding endurance.
又,提案有使含有(甲基)丙烯酸及(甲基)丙烯酸酯之單體進行共聚合,將所獲得之聚合物當作為黏連劑成分而含有之感光性成分(專利文獻3)。該等係顯影性、解析性優 越,但於撓性印刷佈線板用途方面使用時,未能獲得充分之密接性、可撓性、耐折性。In addition, a photosensitive component which is obtained by copolymerizing a monomer containing (meth)acrylic acid and (meth)acrylic acid ester and using the obtained polymer as a binder component is proposed (Patent Document 3). These are excellent in developability and resolution. However, when used in the use of a flexible printed wiring board, sufficient adhesion, flexibility, and folding resistance are not obtained.
另外,提案有:使多醇化合物與分子中具有2個酸酐基之多元酸酐進行反應,而做成在主鏈中具有來自半酯化之酯鍵結之含有羧基之聚酯多醇,並使聚異氰酸酯化合物對此反應,而得到含有羧基之胺基甲酸乙酯預聚合物,進一步針對該胺基甲酸乙酯預聚合物中之局部羧基,使分子中具有1個環氧基之(甲基)丙烯酸酯進行反應而獲得之含有含羧基之胺基甲酸乙酯寡聚物的感光性樹脂組成物(專利文獻4)。該等係得到可撓性者,但是因為於主鏈中具有多元酸酐所造成之來自半酯化的酯鍵結,故為在高溫下會引發脫水反應、或主鏈容易被切斷等之化學性不穩定的構造,又,由於羧基直接鍵結於主鏈上,故從抑制羧基運動性之理由來看,關於顯影性或各種塗膜耐性及銲錫耐熱性方面,並不充分。Further, it is proposed to react a polyol compound with a polybasic acid anhydride having two acid anhydride groups in the molecule to form a carboxyl group-containing polyester polyol having a half-esterified ester bond in the main chain, and The polyisocyanate compound is reacted to obtain a carboxyl group-containing ethyl urethane prepolymer, further to the partial carboxyl group in the urethane prepolymer, and having an epoxy group in the molecule (methyl group) A photosensitive resin composition containing a carboxyl group-containing urethane oligomer obtained by the reaction of an acrylate (Patent Document 4). Although these are flexible, they are derived from a half-esterified ester bond due to a polybasic acid anhydride in the main chain, so that the dehydration reaction is caused at a high temperature or the main chain is easily cleaved. In addition, since the carboxyl group is directly bonded to the main chain, the carboxyl group is not sufficient in terms of developability, various coating film resistance, and solder heat resistance.
又,揭示有添加磷系難燃劑之感光性樹脂組成物(專利文獻5)。該等係因減少對環境的負擔,而使用無鹵難燃劑,藉以進行難燃化。然而,為了利用無鹵難燃劑來賦予充分之難燃性,有添加大量難燃劑之必要,因為該原因,而導致近年來所要求之數十μm程度之解析性明顯下降等,使得阻抗劑所要求之難燃性以外的物性降低,故在兼具難燃性與其以外之物性方面,並不充分。Further, a photosensitive resin composition containing a phosphorus-based flame retardant is disclosed (Patent Document 5). These systems use a halogen-free flame retardant to reduce the burden on the environment, thereby making it difficult to ignite. However, in order to utilize a halogen-free flame retardant to impart sufficient flame retardancy, it is necessary to add a large amount of a flame retardant, and for this reason, the resolution of the degree of several tens of μm required in recent years is remarkably lowered, and the impedance is made. Since the physical properties other than the flame retardancy required for the agent are lowered, it is not sufficient in terms of both the flame retardancy and the physical properties other than the physical properties.
如上所述,在先前技術中,兼具作為撓性印刷佈線板用保護層所要求之充分的可撓性、耐折性與可實現高精度圖 案化之顯影性及銲錫耐熱性,且能夠滿足作為電路保護層之必要電絕緣性、耐藥品性、難燃性等所有諸物性之樹脂組成物及其硬化物並未能獲得。As described above, in the prior art, sufficient flexibility, folding endurance, and high precision map required for the protective layer for a flexible printed wiring board are achieved. The resin composition and the cured product of all the physical properties, such as the electrical insulating property, the chemical resistance, and the flame retardancy, which are required for the circuit protective layer, are not obtained.
關於印刷佈線板,目標在於提升作為攜帶機器之小型輕量化及通訊速度,要求高精度、高密度化,而在主要使用於機器彎曲部和連接部週邊之撓性印刷佈線板方面,亦有相同傾向。由此背景觀之,針對撓性印刷佈線板用保護層所寄望之要求日益增高,需一邊保持住可實現阻抗劑圖案高精密化之顯影性以及較先前技術高之可撓性、耐折性,同時要求滿足銲錫耐熱性、基板密接性、高絕緣性、塗膜耐性、難燃性等之性能。現在市售之光學防銲劑並未能充分對應該等要求。The purpose of the printed wiring board is to improve the size, weight, and communication speed of the portable device. It requires high precision and high density. It is also the same for flexible printed wiring boards that are mainly used in the bending portion of the machine and the periphery of the connecting portion. tendency. From this background, there is an increasing demand for a protective layer for a flexible printed wiring board, and it is necessary to maintain high-precision developability of the resist pattern while maintaining flexibility and folding resistance higher than the prior art. At the same time, it is required to satisfy the properties such as solder heat resistance, substrate adhesion, high insulation, coating resistance, and flame retardancy. The optical solder resists currently on the market are not adequately matched.
[專利文獻1]日本專利第3281473號公報 [專利文獻2]日本專利第2707495號公報 [專利文獻3]日本專利特開2004-279479號公報 [專利文獻4]日本專利特開2001-159815號公報 [專利文獻5]日本專利特開2006-251715號公報[Patent Document 1] Japanese Patent No. 3281473 [Patent Document 2] Japanese Patent No. 2707495 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2004-279479 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2001-159815 [Patent Document 5] Japanese Patent Laid-Open Publication No. 2006-251715
本發明之目的在於提供對活性能量射線之感光性優異,藉由稀鹼性水溶液之顯影而能形成微細圖案,且經過後硬化(後熟,post cure)步驟所獲得之硬化塗膜在撓性、絕緣性、密接性、銲錫耐熱性、塗膜耐性、難燃性等方面優越,適合使用在光學防銲劑之感光性樹脂組成物及 其硬化物暨感光性樹脂之製造方法。An object of the present invention is to provide a hardened coating film which is excellent in photosensitivity to an active energy ray, can be formed into a fine pattern by development of a dilute alkaline aqueous solution, and is subjected to a post-curing step. Excellent in insulation, adhesion, solder heat resistance, film resistance, flame retardancy, etc., suitable for use in photosensitive resin compositions of optical solder resists and A method for producing a cured product and a photosensitive resin.
本發明者為了解決上述問題,經過仔細檢討,結果發現,含有含特定羧基之感光性胺基甲酸乙酯樹脂(A)的感光性樹脂組成物可解決上述問題,而完成本發明。In order to solve the above problems, the inventors of the present invention have found that a photosensitive resin composition containing a photosensitive urethane resin (A) having a specific carboxyl group can solve the above problems and complete the present invention.
亦即,第1發明係一種感光性樹脂組成物,其係含有含羧基感光性胺基甲酸乙酯樹脂(A)、光聚合起始劑(B)及含感光性乙烯性不飽和基之化合物(C)者,其特徵在於:含羧基之感光性胺基甲酸乙酯樹脂(A)係如下所生成之樹脂:以聚合物多醇(e)、分子中具有2個羥基之羧酸化合物(f)及二異氰酸酯化合物(g)作為必須成分而反應,生成含有羧基之胺基甲酸乙酯預聚合物(a);使所得之含有羧基之胺基甲酸乙酯預聚合物(a)中之羧基,與具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)中之環氧基或氧代環丁烷基進行反應,生成含羥基之胺基甲酸乙酯預聚合物(c);使所得之含羥基之胺基甲酸乙酯預聚合物(c)中之羥基與含酸酐基之化合物(d)中之酸酐基進行反應。In other words, the first invention is a photosensitive resin composition containing a carboxyl group-containing photosensitive urethane resin (A), a photopolymerization initiator (B), and a compound containing a photosensitive ethylenically unsaturated group. (C), characterized in that the carboxyl group-containing photosensitive urethane resin (A) is a resin produced by polymer polyol (e) and a carboxylic acid compound having two hydroxyl groups in the molecule ( f) and the diisocyanate compound (g) is reacted as an essential component to form a carboxyl group-containing ethyl urethane prepolymer (a); and the obtained carboxyl group-containing urethane prepolymer (a) a carboxyl group which is reacted with an epoxy group or an oxocyclobutane group in the compound (b) having an epoxy group or an oxocyclobutane group and an ethylenically unsaturated group to form a hydroxyl group-containing ethyl carbamate pre The polymer (c); reacts the hydroxyl group in the obtained hydroxyl group-containing ethyl carbamate prepolymer (c) with the acid anhydride group in the acid anhydride group-containing compound (d).
又,第2發明係如第1發明之感光性樹脂組成物,其中,更進一步含有熱硬化性化合物(D)。In the photosensitive resin composition of the first aspect of the invention, the thermosetting compound (D) is further contained.
又,第3發明係如第2發明之感光性樹脂組成物,其中,更進一步含有熱硬化輔助劑(E)。The photosensitive resin composition of the second aspect of the invention, further comprising a thermosetting auxiliary (E).
又,第4發明係如第1至3發明中之任一感光性樹脂組 成物,其中,含羧基之感光性胺基甲酸乙酯樹脂(A)的酸價係10~200mgKOH/g。Further, the fourth invention is the photosensitive resin group according to any one of the first to third inventions The product wherein the carboxyl group-containing photosensitive urethane resin (A) has an acid value of 10 to 200 mgKOH/g.
又,第5發明係如第1至4發明中之任一感光性樹脂組成物,其中,含羧基之感光性胺基甲酸乙酯樹脂(A)的乙烯性不飽和基當量係200~3000g/eq。The photosensitive resin composition according to any one of the first to fourth aspects of the present invention, wherein the ethylenically unsaturated group equivalent of the carboxyl group-containing photosensitive urethane resin (A) is 200 to 3000 g/ Eq.
又,第6發明係如第1至5發明中之任一感光性樹脂組成物,其中,含羧基之感光性胺基甲酸乙酯樹脂(A)的重量平均分子量係1000~100000。The photosensitive resin composition of any one of the first to fifth inventions, wherein the carboxyl group-containing photosensitive urethane resin (A) has a weight average molecular weight of 1,000 to 100,000.
又,第7發明係如第2至6發明中之任一感光性樹脂組成物,其中,熱硬化性化合物(D)係具有2個以上之環氧基或氧代環丁烷基之化合物(k)。The photosensitive resin composition of any one of the second to sixth inventions, wherein the thermosetting compound (D) is a compound having two or more epoxy groups or oxocyclobutane groups ( k).
又,第8發明係一種硬化物,其係由第1至7發明之任一感光性樹脂組成物硬化而成。Further, the eighth invention is a cured product obtained by curing any one of the photosensitive resin compositions of the first to seventh inventions.
又,第9發明係一種感光性防銲劑油墨,其係含有第1至7發明之任一感光性樹脂組成物與難燃劑。Further, a ninth invention is a photosensitive solder resist ink comprising the photosensitive resin composition of any one of the first to seventh inventions and a flame retardant.
此外,第10發明係乾膜型感光性防銲劑,其係含有第1至7發明之任一感光性樹脂組成物與難燃劑。Further, the tenth invention is a dry film type photosensitive solder resist comprising the photosensitive resin composition of any one of the first to seventh inventions and a flame retardant.
另外,第11發明係一種含羧基之感光性胺基甲酸乙酯樹脂之製造方法,其特徵在於含有:第一步驟,其係使聚合物多醇(e)、在分子中具有2個羥基之羧酸化合物(f)、二異氰酸酯化合物(g)作為必須成分而進行反應,以獲得含有羧基之胺基甲酸乙酯預聚合物(a);第二步驟,其係使上述含有羧基之胺基甲酸乙酯預聚合 物(a)、具有環氧基或氧化環丁烷基與乙烯性不飽和基之化合物(b)進行反應,以獲得含有羥基之胺基甲酸乙酯預聚合物(c);及第三步驟,其係使上述含有羥基之胺基甲酸乙酯預聚合物(c)與含酸酐基之化合物(d)進行反應。Further, the eleventh invention is a method for producing a carboxyl group-containing photosensitive urethane resin, which comprises the first step of bringing a polymer polyol (e) having two hydroxyl groups in a molecule. The carboxylic acid compound (f) and the diisocyanate compound (g) are reacted as an essential component to obtain a carboxyl group-containing ethyl carbamate prepolymer (a); and a second step of the above-mentioned carboxyl group-containing amine group Ethyl formate prepolymerization The compound (a), the epoxy group or the cyclobutane alkyl group is reacted with the ethylenically unsaturated group compound (b) to obtain a hydroxyl group-containing ethyl carbamate prepolymer (c); and the third step And reacting the above-mentioned hydroxyl group-containing ethyl carbamate prepolymer (c) with the acid anhydride group-containing compound (d).
根據本發明,係可以提供對活性能量射線之感光性優異,藉由稀鹼性水溶液之顯影而能形成微細圖案,且經過後硬化(後熟)步驟而所獲得之硬化塗膜在撓性、絕緣性、密接性、銲錫耐熱性、塗膜耐性、難燃性等方面優越,適合使用於光學防銲劑之感光性樹脂組成物及其硬化物暨感光性樹脂之製造方法。本發明之感光性樹脂組成物係可適合使用作為撓性印刷佈線板用防銲劑、感光性覆蓋層薄膜、電鍍阻抗劑、佈線板用層間電絕緣材料、感光性光導波路徑、甚至是聚對苯二甲酸乙二酯薄膜上印刷有銀糊狀物(paste)或碳糊狀物等導電性油墨而形成電路之撓性印刷基板用之覆蓋層阻抗劑等。According to the present invention, it is possible to provide an excellent photosensitive property to an active energy ray, a fine pattern can be formed by development of a dilute alkaline aqueous solution, and a cured film obtained by a post-hardening (post-ripening) step is flexible. It is excellent in insulation, adhesion, solder heat resistance, coating film resistance, flame retardancy, etc., and is suitable for a photosensitive resin composition for an optical solder resist, a cured product thereof, and a method for producing a photosensitive resin. The photosensitive resin composition of the present invention can be suitably used as a solder resist for a flexible printed wiring board, a photosensitive cover film, a plating resist, an interlayer electrical insulating material for a wiring board, a photosensitive optical waveguide, or even a pair. A coating layer resist for a flexible printed circuit board on which a conductive paste such as a silver paste or a carbon paste is printed on a film of ethylene phthalate.
在上述專利文獻4中所記載之含羧基之胺基甲酸乙酯寡聚物係如上述般,相對於主鏈中含有因多元酸酐之來自半酯化之酯鍵,本發明之感光性樹脂組成物所具有之特徵為,因主鏈中不具有該種來自半酯化之酯鍵,故主鏈為化學性安定,所得硬化塗膜之各種塗膜耐性優越,即使處於銲錫浴等高溫條件下之情形,亦發揮優異耐熱性之特徵, 同時發揮胺基甲酸乙酯樹脂特有之密接性、可撓性。又,本發明之含羧基之感光性胺基甲酸乙酯樹脂(A)因為在側鏈上具有感光性基及羧基,所以即便於含有羧基量少之情形下,亦顯示非常優越之顯影性,此外,該等側鏈官能基係相較於直接鍵結於主鏈上之情形,由於富具反應性,而能夠發揮優異之光硬化性、解析性及塗膜耐性。以下,針對本發明之感光性樹脂組成物進行詳細說明。The carboxyl group-containing urethane oligomer described in the above Patent Document 4 has a photosensitive resin composition of the present invention containing a half-esterified ester bond due to a polybasic acid anhydride as described above. The characteristic of the substance is that since the main chain does not have the ester bond derived from the half esterification, the main chain is chemically stable, and the various coating films of the obtained hardened coating film are excellent in resistance, even in a high temperature condition such as a solder bath. In other cases, it also exhibits the characteristics of excellent heat resistance. At the same time, it exhibits the unique adhesion and flexibility of the urethane resin. Further, since the carboxyl group-containing photosensitive urethane resin (A) of the present invention has a photosensitive group and a carboxyl group in the side chain, it exhibits excellent developability even when the amount of the carboxyl group is small. Further, in the case where the side chain functional groups are directly bonded to the main chain, excellent photocurability, analytical properties, and coating film resistance can be exhibited due to the rich reactivity. Hereinafter, the photosensitive resin composition of the present invention will be described in detail.
首先,針對本發明之含羧基之感光性胺基甲酸乙酯樹脂(A)進行說明。本發明之含羧基之感光性胺基甲酸乙酯樹脂(A)係相對於含有羧基之胺基甲酸乙酯預聚合物(a)中之羧基1莫耳,較佳為以具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)中之環氧基或氧代環丁烷基0.1莫耳~1.0莫耳之比例(更佳為0.30莫耳~0.95莫耳之比例)進行反應,製作含羥基之胺基甲酸乙酯預聚合物(c)後,相對於上述含羥基之胺基甲酸乙酯預聚合物(c)中的羥基1莫耳,以0.1莫耳~1.0莫耳之比例(更佳為0.30莫耳~0.95莫耳之比例),使含酸酐基之化合物(d)中之酸酐基進行反應而獲得。First, the carboxyl group-containing photosensitive urethane resin (A) of the present invention will be described. The carboxyl group-containing photosensitive urethane resin (A) of the present invention is preferably one having an epoxy group or a carboxyl group in the carboxyl group-containing ethyl carbamate prepolymer (a). The ratio of the epoxy group or the oxocyclobutane group in the compound (b) of the oxocyclobutane group to the ethylenically unsaturated group of 0.1 mol to 1.0 mol (more preferably 0.30 mol to 0.95 mol) The reaction is carried out to prepare a hydroxyl group-containing ethyl urethane prepolymer (c), which is 0.1 mol per hydroxy group in the hydroxyl group-containing urethane prepolymer (c). A ratio of -1.0 moles (more preferably 0.30 moles to 0.95 moles) is obtained by reacting an acid anhydride group in the acid anhydride group-containing compound (d).
另外,上述莫耳比為反應莫耳比,各起始材料係以能以上述莫耳比進行反應之量加以使用。因此,有例如下述情形:相對於「含有羧基之胺基甲酸乙酯預聚合物(a)」中之羧基1莫耳,以「具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)」中之環氧基或氧代環丁烷基成為0.1莫耳~1.2莫耳之量,使上述「含有羧基之胺基甲酸乙 酯預聚合物(a)」與上述「具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)」進行反應。又,本說明書中之相關於反應莫耳比之記載,係與上述同義。Further, the above molar ratio is a reaction molar ratio, and each starting material is used in an amount capable of reacting at the above molar ratio. Therefore, for example, there is a case where the carboxyl group is 1 mol with respect to the "carboxyl-containing urethane prepolymer (a)", and "haves an epoxy group or an oxocyclobutane group and an ethyl group." The epoxy group or oxocyclobutane group in the saturated group compound (b) is in an amount of from 0.1 mol to 1.2 mol, and the above-mentioned "carboxyl group-containing amino acid formic acid B" The ester prepolymer (a)" is reacted with the above "compound (b) having an epoxy group or an oxocyclobutane group and an ethylenically unsaturated group". Further, the description relating to the reaction molar ratio in the present specification is synonymous with the above.
其中,相對於含有羧基之胺基甲酸乙酯預聚合物(a)中之羧基,使具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)中之環氧基或氧代環丁烷基進行反應之比例未滿0.1莫耳之情形下,最終所獲得之含羧基之感光性胺基甲酸乙酯樹脂(A)中之不飽和基量變少,關於感光性樹脂組成物,難以得到所期望之感光性。Wherein the epoxy group in the compound (b) having an epoxy group or an oxocyclobutane group and an ethylenically unsaturated group is bonded to the carboxyl group-containing ethyl carbamate prepolymer (a) When the proportion of the reaction of the oxocyclobutane group is less than 0.1 mol, the amount of the unsaturated group in the carboxyl group-containing photosensitive urethane resin (A) finally obtained is small, and the photosensitive resin is used. It is difficult to obtain the desired photosensitivity of the composition.
另外,無法使相對於含有羧基之胺基甲酸乙酯預聚合物(a)中之羧基1莫耳而具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)中之環氧基或氧代環丁烷基以多於1.0莫耳之量進行反應。Further, in the compound (b) which has an epoxy group or an oxocyclobutane group and an ethylenically unsaturated group with respect to the carboxyl group 1 in the carboxyl group-containing ethyl carbamate prepolymer (a), The epoxy or oxocyclobutane is reacted in an amount of more than 1.0 mole.
進而,在相對於上述含羥基之胺基甲酸乙酯預聚合物(c)中的羥基1莫耳,使含酸酐基之化合物(d)中之酸酐基進行反應的比例未滿0.1莫耳之情形下,導入羧基之比例變少,關於感光性樹脂組成物,難以得到所期望之顯影性。Further, the ratio of the acid anhydride group in the acid anhydride group-containing compound (d) is less than 0.1 mol with respect to the hydroxyl group 1 mol in the hydroxyl group-containing ethyl carbamate prepolymer (c). In this case, the ratio of the carboxyl group introduced is small, and it is difficult to obtain desired developability with respect to the photosensitive resin composition.
此外,相對於上述含羥基之胺基甲酸乙酯預聚合物(c)中的羥基1莫耳,無法使含酸酐基之化合物(d)中之酸酐基以多於1.0莫耳之量進行反應。Further, the acid anhydride group in the acid anhydride group-containing compound (d) cannot be reacted in an amount of more than 1.0 mol with respect to the hydroxyl group 1 mol in the above hydroxyl group-containing ethyl carbamate prepolymer (c). .
含有羧基之胺基甲酸乙酯預聚合物(a)係以聚合物多醇(e)、分子中具有2個羥基之羧酸化合物(f)及二異氰酸酯化合物(g)作為必須成分加以反應而製造。可以進一步適當使用含羥基之化合物(h)[其中,上述「聚合物多醇(e)」 及「分子中具有2個羥基之羧酸化合物(f)」除外]、分子中具有異氰酸酯基1個或3個以上之異氰酸酯化合物(i)及胺化合物(j)作為所期望成分。The carboxyl group-containing ethyl urethane prepolymer (a) is reacted with a polymer polyol (e), a carboxylic acid compound (f) having two hydroxyl groups in the molecule, and a diisocyanate compound (g) as an essential component. Manufacturing. The hydroxyl group-containing compound (h) can be further suitably used [wherein the above-mentioned "polymer polyol (e)" And "except for the carboxylic acid compound (f) having two hydroxyl groups in the molecule", and one or three or more isocyanate compounds (i) and an amine compound (j) having an isocyanate group in the molecule are desired components.
本發明中,於合成含有羧基之胺基甲酸乙酯預聚合物(a)之際,使其起始材料進行反應之比例係針對聚合物多醇(e)、分子中具有2個羥基之羧酸化合物(f)及依情形而添加之含羥基之化合物(h)、胺化合物(j),在將該等所含有之羥基與胺基之合計設為1莫耳之情形下,二異氰酸酯化合物(g)及分子中具有異氰酸酯基1個或3個以上之異氰酸酯化合物(i)中所含異氰酸酯基之合計係以0.50莫耳~1.00莫耳之比例進行反應為佳,以0.70莫耳~0.95莫耳之比例進行反應為更佳。於異氰酸酯基未滿0.50莫耳之情形,含有羧基之胺基甲酸乙酯預聚合物(a)之分子量變小,而難以獲得所期望之塗膜耐性和製膜性。又,在異氰酸酯基多於1.00莫耳時,剩餘的異氰酸酯基殘留於系統內,而在其後之反應步驟中,容易發生有產生副產物或反應中凝膠化之問題。In the present invention, in the synthesis of the carboxyl group-containing ethyl carbamate prepolymer (a), the ratio of the starting material is reacted to the polymer polyol (e), a carboxyl group having two hydroxyl groups in the molecule. The acid compound (f) and the hydroxyl group-containing compound (h) and the amine compound (j) which are added as the case may be a diisocyanate compound in the case where the total of the hydroxyl group and the amine group contained therein are 1 mol. (g) and the isocyanate group having one or more isocyanate groups in the molecule, and the total isocyanate groups contained in the isocyanate group are preferably reacted at a ratio of from 0.50 mol to 1.00 mol, and from 0.70 mol to 0.95. The molar ratio of the moles is better. In the case where the isocyanate group is less than 0.50 mol, the molecular weight of the carboxyl group-containing ethyl carbamate prepolymer (a) becomes small, and it is difficult to obtain desired coating film resistance and film formability. Further, when the isocyanate group is more than 1.00 mol, the remaining isocyanate groups remain in the system, and in the subsequent reaction step, problems of occurrence of by-products or gelation in the reaction tend to occur.
又,此時關於聚合物多醇(e)、分子中具有2個羥基之羧酸化合物(f)及依情形而添加之含羥基之化合物(h)、胺化合物(j),最終所獲得之含有羧基之胺基甲酸乙酯預聚合物(a)的酸價係以5~200mgKOH/g之比例來添加分子中具有2個羥基之羧酸化合物(f)為佳(更佳的是10~180mgKOH/g)。Further, at this time, the polymer polyol (e), the carboxylic acid compound (f) having two hydroxyl groups in the molecule, and the hydroxyl group-containing compound (h) and the amine compound (j) which are added as the case are finally obtained. The acid value of the carboxyl group-containing ethyl carbamate prepolymer (a) is preferably a carboxylic acid compound (f) having two hydroxyl groups in the molecule at a ratio of 5 to 200 mgKOH/g (more preferably 10~) 180 mg KOH / g).
本發明所使用之聚合物多醇(e)係具有2個以上羥基之 化合物,為透過凝膠色層分析法(以下亦稱為「GPC」)所測量之換算成聚乙烯的重量平均分子量以500~50000為佳之化合物。另外,於本說明書中,在未特別限定之範圍內,重量平均分子量係意指由GPC測量之換算成聚乙烯的重量平均分子量。在本發明中,作為聚合物多醇(e),係可列舉出:聚環氧乙烷、聚環氧丙烷、環氧乙烷/環氧丙烷之嵌段共聚合體或無規共聚合體、聚四亞甲基甘醇、四亞甲基甘醇與新戊二醇之嵌段共聚合體或無規共聚合體等之聚醚多醇類;屬於多元醇或聚醚多醇與順丁烯二酸酐、順丁烯二酸、反丁烯二酸、衣康酸酐、衣康酸、己二酸、間苯二甲酸等多元酸之縮合物的聚酯多醇類;甘醇或雙酚與碳酸酯之反應,或在鹼的存在下使光氣作用於甘醇或雙酚之反應等所可獲得之聚碳酸酯多醇類;己內酯(caprolactone)改質聚四亞甲基多醇等之己內酯改質多醇、聚烯烴系多醇、氫化聚丁二烯多醇等之聚丁二烯系多醇、矽酮系多醇等多醇。於本發明中,該等聚合物多醇(e)係僅單獨使用一種亦可,併用複數種也可。The polymer polyol (e) used in the present invention has two or more hydroxyl groups. The compound is preferably a compound having a weight average molecular weight converted from polyethylene to 500,000 as measured by gel chromatography (hereinafter also referred to as "GPC"). Further, in the present specification, the weight average molecular weight means a weight average molecular weight converted into polyethylene as measured by GPC, within a range not specifically limited. In the present invention, examples of the polymer polyol (e) include polyethylene oxide, polypropylene oxide, ethylene oxide/propylene oxide block copolymer or random copolymer, and polycondensation. a polyether polyol such as a block copolymer of tetramethylene glycol, tetramethylene glycol and neopentyl glycol or a random copolymer; belonging to a polyol or a polyether polyol and maleic anhydride Polyester polyols of condensates of maleic acid, fumaric acid, itaconic anhydride, itaconic acid, adipic acid, isophthalic acid and the like; polyhydric alcohols or bisphenols and carbonates The reaction, or a polycarbonate polyol obtainable by reacting phosgene with a glycol or a bisphenol in the presence of a base; a caprolactone modified polytetramethylene polyol or the like The caprolactone is a polyol such as a polybutadiene-based polyol such as a polyhydric alcohol, a polyolefin-based polyol or a hydrogenated polybutadiene polyol, or an anthrone-based polyol. In the present invention, the polymer polyols (e) may be used singly or in combination of plural kinds.
其中,聚四亞甲基甘醇、四亞甲基甘醇與新戊二醇之嵌段共聚合體或無規共聚合體等之聚醚多醇類係因骨架之柔軟性、耐水解性、親水性優異,在使用於本發明時,塗膜之可撓性、耐藥品性、顯影性等優越,故特別佳。Among them, polyether polyols such as polytetramethylene glycol, tetramethylene glycol, and neopentyl glycol block copolymers or random copolymers are soft, hydrolyzable, and hydrophilic due to the skeleton. It is excellent in the properties of the coating film, and is particularly preferable because it is excellent in flexibility, chemical resistance, developability, and the like.
本發明中所使用之「分子中具有2個羥基之羧酸化合物(f)」係分子中具有2個羥基與1個以上(較佳為1~3個) 羧基之化合物,重量平均分子量以90~1000為佳之化合物,例如可列舉出二羥甲基丁酸、二羥甲基丙酸及該等之衍生物(己內酯加成物、環氧乙烷加成物、環氧丙烷加成物等)、3-羥基水楊酸、4-羥基水楊酸、5-羥基水楊酸、2-羧基-1,4-環己烷二甲醇等。The "carboxylic acid compound (f) having two hydroxyl groups in the molecule" used in the present invention has two hydroxyl groups and one or more (preferably one to three) molecules. The compound of a carboxyl group, preferably a compound having a weight average molecular weight of from 90 to 1,000, and examples thereof include dimethylol butyric acid, dimethylolpropionic acid, and the like (caprolactone adduct, ethylene oxide). An adduct, a propylene oxide adduct or the like), 3-hydroxysalicylic acid, 4-hydroxysalicylic acid, 5-hydroxysalicylic acid, 2-carboxy-1,4-cyclohexanedimethanol or the like.
其中,二羥甲基丁酸、二羥甲基丙酸係在關於可使樹脂中之羧基濃度增加之方面而言,對本發明是較佳的。又,己內酯加成物、環氧乙烷加成物、環氧丙烷加成物等係因能夠減少含有羧基之胺基甲酸乙酯預聚合物(a)中之胺基甲酸乙酯的鍵結量,故可使用在提升塗膜柔軟性之目的上。此外,羥基水楊酸等芳香族化合物係可使用於提高塗膜耐熱性之目的上。Among them, dimethylolbutanoic acid and dimethylolpropionic acid are preferred in view of the fact that the concentration of the carboxyl group in the resin can be increased. Further, the caprolactone adduct, the ethylene oxide adduct, the propylene oxide adduct, etc. are capable of reducing the urethane in the carboxyl group-containing ethyl carbamate prepolymer (a). The amount of bonding is used, so it can be used for the purpose of improving the softness of the coating film. Further, an aromatic compound such as hydroxysalicylic acid can be used for the purpose of improving the heat resistance of the coating film.
如上所述,於本發明中,該等羧酸化合物(f)係可因應目的或用途,適當選擇而加以使用,僅單獨使用一種也可,併用複數種亦可。As described above, in the present invention, the carboxylic acid compound (f) may be appropriately selected depending on the purpose or use, and may be used singly or in combination of plural kinds.
作為本發明中所使用之二異氰酸酯化合物(g),係例如可列舉出碳數4~50之芳香族二異氰酸酯、脂肪族二異氰酸酯、芳香脂肪族二異氰酸酯、脂環族二異氰酸酯等。The diisocyanate compound (g) used in the present invention may, for example, be an aromatic diisocyanate having 4 to 50 carbon atoms, an aliphatic diisocyanate, an aromatic aliphatic diisocyanate or an alicyclic diisocyanate.
作為芳香族二異氰酸酯,係例如可列舉出1,3-伸苯基二異氰酸酯、4,4'-二苯基二異氰酸酯、1,4-伸苯基二異氰酸酯、4,4'-二苯基甲烷二異氰酸酯、2,4-甲伸苯基二異氰酸酯、2,6-甲伸苯基二異氰酸酯、4,4'-甲苯胺二異氰酸酯、2,4,6-三異氰酸酯甲苯、1,3,5-三異氰酸酯苯、二甲氧苯胺二異氰酸酯、4,4'-二苯基醚二異氰酸酯、 4,4',4"-三苯基甲烷三異氰酸酯等。Examples of the aromatic diisocyanate include 1,3-phenylene diisocyanate, 4,4'-diphenyl diisocyanate, 1,4-phenylene diisocyanate, and 4,4'-diphenyl group. Methane diisocyanate, 2,4-methylphenylene diisocyanate, 2,6-methylphenylene diisocyanate, 4,4'-toluidine diisocyanate, 2,4,6-triisocyanate toluene, 1,3, 5-triisocyanate benzene, dimethoxyaniline diisocyanate, 4,4'-diphenyl ether diisocyanate, 4,4',4"-triphenylmethane triisocyanate, and the like.
作為脂肪族二異氰酸酯,係例如可列舉出三亞甲基二異氰酸酯、四亞甲基二異氰酸酯、六亞甲基二異氰酸酯、五亞甲基二異氰酸酯、1,2-伸丙基二異氰酸酯、2,3-伸丁基二異氰酸酯、1,3-伸丁基二異氰酸酯、十二亞甲基二異氰酸酯、2,4,4-三甲基六亞甲基二異氰酸酯等。Examples of the aliphatic diisocyanate include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propyl propyl diisocyanate, and 2, 3-tert-butyl diisocyanate, 1,3-butylene diisocyanate, dodecamethylene diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, and the like.
作為芳香脂肪族二異氰酸酯,係例如可列舉出ω,ω'-二異氰酸酯-1,3-二甲基苯、ω,ω'-二異氰酸酯-1,4-二甲基苯、ω,ω'-二異氰酸酯-1,4-二乙基苯、1,4-四甲基苯二甲基二異氰酸酯、1,3-四甲基苯二甲基二異氰酸酯等。Examples of the aromatic aliphatic diisocyanate include ω,ω′-diisocyanate-1,3-dimethylbenzene, ω,ω′-diisocyanate-1,4-dimethylbenzene, and ω,ω′. - Diisocyanate - 1,4-diethylbenzene, 1,4-tetramethylbenzenedimethyl diisocyanate, 1,3-tetramethylbenzenedimethyl diisocyanate, etc.
作為脂環族二異氰酸酯,係例如可列舉出3-異氰酸酯甲基-3,5,5-三甲基環己基異氰酸酯[別名:異佛爾酮二異氰酸酯]、1,3-環戊烷二異氰酸酯、1,3-環己烷二異氰酸酯、1,4-環己烷二異氰酸酯、甲基-2,4-環己烷二異氰酸酯、甲基-2,6-環己烷二異氰酸酯、4,4'-亞甲基雙(環己基異氰酸酯)、1,3-雙(異氰酸酯甲基)環己烷、1,4-雙(異氰酸酯甲基)環己烷等。Examples of the alicyclic diisocyanate include 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate [alias: isophorone diisocyanate], 1,3-cyclopentane diisocyanate , 1,3-cyclohexane diisocyanate, 1,4-cyclohexane diisocyanate, methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 4,4 '-Methylene bis(cyclohexyl isocyanate), 1,3-bis(isocyanatemethyl)cyclohexane, 1,4-bis(isocyanatemethyl)cyclohexane, and the like.
在本發明中,於提升屬於目的之感光性樹脂組成物之耐熱性的情形下,以使用芳香族二異氰酸酯或芳香脂肪族二異氰酸酯為佳,在提高屬於目的之感光性樹脂組成物之柔軟性的情形下,以使用脂肪族二異氰酸酯或脂環族二異氰酸酯為佳。本發明中,該等二異氰酸酯化合物(g)係可因應目的或用途,適當選擇而加以使用,僅單獨使用一種亦 可,併用複數種也可。In the present invention, in order to improve the heat resistance of the intended photosensitive resin composition, it is preferred to use an aromatic diisocyanate or an aromatic aliphatic diisocyanate to improve the flexibility of the intended photosensitive resin composition. In the case of using an aliphatic diisocyanate or an alicyclic diisocyanate, it is preferred. In the present invention, the diisocyanate compound (g) may be appropriately selected depending on the purpose or use, and only one type may be used alone. Yes, you can use a variety of types.
本發明中所使用之含羥基之化合物(h)係具有1個以上羥基之化合物,為上述「聚合物多醇(e)」所屬化合物及上述「分子中具有2個羥基之羧酸化合物(f)」所屬化合物以外之化合物,作為其代表例,係可列舉出:於分子中具有1個羥基之單醇化合物(h1);分子中具有2個羥基,不具有羧基,且重量平均分子量為50~499之二醇化合物(h2);分子中具有3個以上羥基,且重量平均分子量為50~499之多元醇化合物(h3)。該等亦可於分子中兼具羥基與羥基以外之官能基。又,單獨使用亦可,複數種併用亦可。The hydroxyl group-containing compound (h) used in the present invention is a compound having one or more hydroxyl groups, and is a compound of the above-mentioned "polymer polyol (e)" and the above "carboxylic acid compound having two hydroxyl groups in the molecule (f) The compound other than the compound of the present invention is exemplified by a monoalcohol compound (h1) having one hydroxyl group in the molecule; having two hydroxyl groups in the molecule, having no carboxyl group, and having a weight average molecular weight of 50 a diol compound (h2) of ~499; a polyol compound (h3) having 3 or more hydroxyl groups in the molecule and having a weight average molecular weight of 50 to 499. These may also have a functional group other than a hydroxyl group and a hydroxyl group in the molecule. Further, it may be used alone or in combination of plural kinds.
作為於分子中具有1個羥基之單醇化合物(h1),係例如可列舉出:甲醇、乙醇、正丙醇、異丙醇、正丁醇、異丁醇、第三丁醇、月桂基醇、硬脂酸基醇等脂肪族單醇;環己醇等脂環族單醇;苄基醇、茀醇、酚、甲氧酮等芳香族單醇;作為兼具羥基以外之官能基的單醇化合物,有12-羥基硬脂酸等含羥基之羧酸化合物、2-羥基乙基(甲基)丙烯酸酯(合併「2-羥基乙基丙烯酸酯」與「2-羥基乙基甲基丙烯酸酯」,記為「2-羥基乙基(甲基)丙烯酸酯」,以下均相同)、4-羥基丁基(甲基)丙烯酸酯等含羥基之(甲基)丙烯酸酯化合物、縮水甘油(glycidol)等含羥基之環氧化合物、氧代環丁烷醇等含羥基之氧代環丁烷化合物。Examples of the monool compound (h1) having one hydroxyl group in the molecule include methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, tert-butanol, and lauryl alcohol. An aliphatic monoalcohol such as stearic acid alcohol; an alicyclic monoalcohol such as cyclohexanol; an aromatic monool such as benzyl alcohol, decyl alcohol, phenol or methoxyketone; and a single functional group other than a hydroxyl group An alcohol compound having a hydroxyl group-containing carboxylic acid compound such as 12-hydroxystearic acid or 2-hydroxyethyl (meth) acrylate (combined "2-hydroxyethyl acrylate" and "2-hydroxyethyl methacrylic acid" The ester is described as "2-hydroxyethyl (meth) acrylate", the same applies hereinafter), a hydroxyl group-containing (meth) acrylate compound such as 4-hydroxybutyl (meth) acrylate, or glycidol ( A hydroxyl group-containing epoxy compound such as glycidol) or a hydroxyl group-containing oxocyclobutane compound such as oxocyclobutanol.
其他,尚可列舉出單末端甲氧化聚乙二醇、單末端甲氧 化聚丙二醇、以單醇為起始劑之己內酯加成物等寡聚物型單醇。Others, single-end oxidized polyethylene glycol, single-end methoxy An oligomeric monoalcohol such as a polypropylene glycol or a caprolactone adduct starting from a monool.
在本發明中,於使用該等單醇化合物之情形時,因可封閉所得含羧基之胺基甲酸乙酯預聚合物(a)之聚合末端,所以在意圖合成低分子量之含羧基之胺基甲酸乙酯預聚合物(a)時等,在需要分子量之調整時可適當採用。又,於使用兼具羥基以外之官能基的含羥基之化合物之情形下,因為能夠將羥基以外之官能基導入至含羧基之胺基甲酸乙酯預聚合物(a)的末端,故在需要含羧基之胺基甲酸乙酯預聚合物(a)之末端改質時可適度採用。在本發明中,若考慮羥基之反應性或聚合控制,則以使用月桂基醇、硬脂酸基醇、環己醇、12-羥基硬脂酸、縮水甘油、2-羥基乙基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯等為佳。In the present invention, in the case of using the monool compound, since the polymerization terminal of the obtained carboxyl group-containing ethyl carbamate prepolymer (a) can be blocked, it is intended to synthesize a low molecular weight carboxyl group-containing amine group. When the ethyl formate prepolymer (a) is used, etc., it can be suitably used when adjustment of a molecular weight is required. Further, in the case of using a hydroxyl group-containing compound having a functional group other than a hydroxyl group, since a functional group other than a hydroxyl group can be introduced to the terminal of the carboxyl group-containing ethyl carbamate prepolymer (a), it is required The terminal modification of the carboxyl group-containing urethane prepolymer (a) can be suitably employed. In the present invention, in consideration of reactivity of a hydroxyl group or polymerization control, use of lauryl alcohol, stearic acid alcohol, cyclohexanol, 12-hydroxystearic acid, glycidol, 2-hydroxyethyl (methyl) Acrylate, 4-hydroxybutyl (meth) acrylate, etc. are preferred.
作為分子中具有2個羥基、不具有羧基且重量平均分子量為50~499之二醇化合物(h2),例如可列舉出:乙二醇、二乙二醇、三乙二醇、四乙二醇、丙二醇、二丙二醇、丁二醇、1,3-丁二醇、1,4-丁二醇、3-甲基-1,5-戊二醇、1,6-己二醇、新戊二醇、1,9-壬二醇、氫化雙酚A、1,4-環己烷二甲醇、螺甘醇(spiro-glycol)等脂肪族二醇類;羥酮、1,3-二羥基苯、1,2-二羥基苯、雙酚、雙苯氧基乙醇茀、雙酚茀、雙甲酚茀等芳香族二醇類;N,N-雙(2-羥基丙基)苯胺、N,N-雙(2-羥基乙基)苯胺、N,N-雙(2-羥基乙基)甲基胺、N,N-雙(2-羥基乙基)丙基 胺、N,N-雙(2-羥基乙基)丁基胺、N,N-雙(2-羥基乙基)己基胺、N,N-雙(2-羥基乙基)辛基胺、N,N-雙(2-羥基乙基)苄基胺、N,N-雙(2-羥基乙基)環己基胺等含3級胺基之二醇化合物;其他可列舉含硫原子之二醇、含溴原子之二醇等。於本發明中,該等二醇化合物(h2)係可僅單獨使用一種,也可併用複數種。在本發明中,透過使用N,N-雙(2-羥基丙基)苯胺等含3級胺基之二醇化合物,由於塗膜凝聚力大,能在保持可撓性之狀態下,形成耐性更優異之強韌的塗膜,故為佳。Examples of the diol compound (h2) having two hydroxyl groups in the molecule and having no carboxyl group and having a weight average molecular weight of 50 to 499 include ethylene glycol, diethylene glycol, triethylene glycol, and tetraethylene glycol. , propylene glycol, dipropylene glycol, butanediol, 1,3-butanediol, 1,4-butanediol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, neopentyl An aliphatic diol such as an alcohol, 1,9-nonanediol, hydrogenated bisphenol A, 1,4-cyclohexanedimethanol, or spiro-glycol; hydroxyketone, 1,3-dihydroxybenzene , 1,2-dihydroxybenzene, bisphenol, bisphenoxyethanol oxime, bisphenol oxime, biscresol oxime and other aromatic diols; N,N-bis(2-hydroxypropyl)aniline, N, N-bis(2-hydroxyethyl)aniline, N,N-bis(2-hydroxyethyl)methylamine, N,N-bis(2-hydroxyethyl)propyl Amine, N,N-bis(2-hydroxyethyl)butylamine, N,N-bis(2-hydroxyethyl)hexylamine, N,N-bis(2-hydroxyethyl)octylamine, N a diol compound having a 3-stage amine group such as N-bis(2-hydroxyethyl)benzylamine or N,N-bis(2-hydroxyethyl)cyclohexylamine; and others may include a diol having a sulfur atom , a diol containing a bromine atom, and the like. In the present invention, the diol compound (h2) may be used alone or in combination of plural kinds. In the present invention, by using a diol compound having a tertiary amino group such as N,N-bis(2-hydroxypropyl)aniline, since the cohesive force of the coating film is large, resistance can be formed while maintaining flexibility. Excellent and strong coating film, so it is better.
作為分子中具有3個以上羥基且重量平均分子量為50~499之多元醇化合物(h3),係例如可列舉出:三羥甲基乙烷、聚三羥甲基乙烷、三羥甲基丙烷、聚三羥甲基丙烷、季戊四醇、聚季戊四醇、梨糖醇、甘露糖醇、阿拉伯糖醇、木糖醇、半乳糖醇(galactitol)、甘油等。在本發明中,於使用該等多元醇化合物(h3)之情形下,因可使所獲得之含羧基之胺基甲酸乙酯預聚合物(a)之一部份分枝,所以硬化物之交聯密度上升,而能夠提升硬化塗膜之耐性。因此,於本發明中,進一步以提升硬化塗膜之耐性為目的,視需要加以使用即可。該等多元醇化合物(h3)之中,就反應控制方面而言,較佳的是使用三羥甲基丙烷或季戊四醇。The polyol compound (h3) having three or more hydroxyl groups in the molecule and having a weight average molecular weight of 50 to 499 may, for example, be trimethylolethane, polytrimethylolethane or trimethylolpropane. , polytrimethylolpropane, pentaerythritol, polypentaerythritol, Pearitol, mannitol, arabitol, xylitol, galactitol, glycerol, and the like. In the present invention, in the case of using the polyol compound (h3), since a part of the obtained carboxyl group-containing ethyl carbamate prepolymer (a) can be branched, the cured product is The crosslink density increases, and the resistance of the hardened coating film can be improved. Therefore, in the present invention, it is also possible to use it as needed for the purpose of improving the durability of the cured coating film. Among the polyol compounds (h3), trimethylolpropane or pentaerythritol is preferably used in terms of reaction control.
作為本發明中所使用之「分子中具有異氰酸酯基1個或3個以上之異氰酸酯化合物(i)」,具體而言,1分子中具 有1個異氰酸酯基之單官能異氰酸酯係可列舉出(甲基)丙烯醯基氧乙基異氰酸酯、1,1-雙[(甲基)丙烯醯基氧甲基]乙基異氰酸酯、乙烯基異氰酸酯、烯丙基異氰酸酯、(甲基)丙烯醯基異氰酸酯、異丙烯基-α,α-二甲基苄基異氰酸酯等。又,使1,6-二異氰酸基己烷、二異氰酸異佛爾酮、二異氰酸4,4'-二苯基甲烷、聚合酸(polymeric)二苯基甲烷二異氰酸酯、苯二甲基二異氰酸酯、2,4-二異氰酸甲伸苯酯、二異氰酸甲苯、2,4-二異氰酸甲苯、二異氰酸六亞甲酯、二異氰酸4-甲基-間伸苯基酯、伸萘基二異氰酸酯、對伸苯基二異氰酸酯、四甲基苯二甲基二異氰酸酯、環己基甲烷二異氰酸酯、氫化苯二甲基二異氰酸酯、環己基二異氰酸酯、聯甲苯胺二異氰酸酯、2,2,4-三甲基六亞甲基二異氰酸酯、2,4,4-三甲基六亞甲基二異氰酸酯、間四甲基苯二甲基二異氰酸酯、對四甲基苯二甲基二異氰酸酯、二聚酸二異氰酸酯等二異氰酸酯化合物,與含有羥基、羧基、醯胺基之乙烯基單體以等莫耳來進行反應之化合物亦可當作異氰酸酯化合物而使用。The "isocyanate compound (i) having one or three or more isocyanate groups in the molecule" used in the present invention, specifically, one molecule Examples of the monofunctional isocyanate having one isocyanate group include (meth)acryloyloxyethyl isocyanate, 1,1-bis[(meth)acryloyloxymethyl]ethyl isocyanate, and vinyl isocyanate. Allyl isocyanate, (meth) propylene decyl isocyanate, isopropenyl-α, α-dimethylbenzyl isocyanate, and the like. Further, 1,6-diisocyanatohexane, isophorone diisocyanate, 4,4'-diphenylmethane diisocyanate, polymeric diphenylmethane diisocyanate, Benzyl diisocyanate, 2,4-diisocyanate, benzene diisocyanate, 2,4-diisocyanate toluene, hexamethylene diisocyanate, diisocyanate 4 -Methyl-m-phenylene ester, stilbene diisocyanate, p-phenylene diisocyanate, tetramethyl dimethyl diisocyanate, cyclohexylmethane diisocyanate, hydrogenated dimethyl diisocyanate, cyclohexyl Isocyanate, tolidine diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, m-tetramethylbenzyl diisocyanate a diisocyanate compound such as tetramethyl dimethyl diisocyanate or dimer acid diisocyanate, and a compound which reacts with a vinyl monomer having a hydroxyl group, a carboxyl group or a guanamine group in an amram group may also be regarded as an isocyanate. Used as a compound.
又,作為1分子中具有3個以上異氰酸酯基之多官能異氰酸酯,係例如可列舉出芳香族聚異氰酸酯、離胺酸異氰酸酯等脂肪族聚異氰酸酯、芳香脂肪族聚異氰酸酯、脂環族聚異氰酸酯等,且可列舉上述二異氰酸酯(g)之三羥甲基丙烷加成體、與水反應之滴定管(burette)體、具有異三聚氰酸酯環之三聚體。In addition, examples of the polyfunctional isocyanate having three or more isocyanate groups in one molecule include aliphatic polyisocyanates such as aromatic polyisocyanates and isocyanuric acid isocyanates, aromatic aliphatic polyisocyanates, and alicyclic polyisocyanates. Further, examples thereof include a trimethylolpropane adduct of the above diisocyanate (g), a burette body which reacts with water, and a trimer having an isomeric cyanate ring.
於本發明中,在欲減少含有羧基之胺基甲酸乙酯預聚合 物(a)之末端所殘存之未反應羥基時,以封閉末端為目的,較佳的是採用1分子中具有1個異氰酸酯基之單官能異氰酸酯,又,以提升透過光硬化而由本發明之感光性樹脂組成物所得到之塗膜、或藉由光硬化及熱硬化所獲得之塗膜的耐性等為目的,而在使含有羧基之胺基甲酸乙酯預聚合物(a)分枝之情形中,係以使用1分子中具有3個以上異氰酸酯基之多官能異氰酸酯為佳。在本發明中,該等異氰酸酯化合物係可因應目的或用途,適當選擇而使用,又,僅單獨使用一種也可,併用複數種亦可。In the present invention, in order to reduce the prepolymerization of ethyl carbamate containing a carboxyl group When the unreacted hydroxyl group remaining at the end of the substance (a) is used for the purpose of blocking the terminal, it is preferred to use a monofunctional isocyanate having one isocyanate group in one molecule, and to enhance the transmission light hardening by the photosensitive method of the present invention. The coating film obtained by the resin composition, or the resistance of the coating film obtained by photohardening and thermosetting, etc., and the branching of the urethane-containing prepolymer (a) having a carboxyl group Among them, a polyfunctional isocyanate having three or more isocyanate groups in one molecule is preferably used. In the present invention, the isocyanate compounds may be appropriately selected depending on the purpose or use, and may be used singly or in combination of plural kinds.
此外,本發明中,在合成含有羧基之胺基甲酸乙酯預聚合物(a)之際,可使胺化合物(j)作為所期望成分而進行反應。本發明中之所謂胺化合物(j),係指分子內具有至少1個1級或2級胺基之化合物。Further, in the present invention, when the carboxyl group-containing ethyl carbamate prepolymer (a) is synthesized, the amine compound (j) can be reacted as a desired component. The amine compound (j) in the present invention means a compound having at least one primary or secondary amine group in the molecule.
作為本發明之胺化合物(j),係例如可列舉出丙胺、己胺、環己胺、苄胺、2-乙基己胺、辛胺、十二胺、苯胺等單胺化合物;乙二胺、丙二胺、三亞甲基二胺、四亞甲基二胺、五亞甲基二胺、六亞甲基二胺、三伸乙基四胺、二伸乙基三胺、三胺丙烷、2,2,4-三甲基六亞甲基二胺、甲伸苯基二胺、肼、哌等脂肪族多胺;異佛爾酮二胺、二環己基甲烷-4,4'-二胺等脂環式多胺;及伸苯基二胺、苯二甲基二胺等芳香族多胺。The amine compound (j) of the present invention may, for example, be a monoamine compound such as propylamine, hexylamine, cyclohexylamine, benzylamine, 2-ethylhexylamine, octylamine, dodecylamine or aniline; ethylenediamine , propylenediamine, trimethylenediamine, tetramethylenediamine, pentamethylenediamine, hexamethylenediamine, tris-ethyltetramine, diethylenetriamine, triaminepropane, 2,2,4-trimethylhexamethylenediamine, methylphenylene diamine, anthracene, piperazine Aliphatic polyamines; alicyclic polyamines such as isophorone diamine, dicyclohexylmethane-4,4'-diamine; and aromatic polyamines such as phenyldiamine and phenyldimethyldiamine .
又,可列舉出:兩末端胺基改質聚氧乙烯、兩末端胺基改質聚氧丙烯、聚矽酮二胺、聚丁二烯二胺等二胺化合物;或單末端胺基改質聚氧乙烯、單末端胺基改質聚氧丙 烯、聚矽酮單胺、聚丁二烯單胺等單胺化合物;聚伸乙基亞胺、聚烯丙基胺等聚合物型多胺化合物。Further, a diamine compound such as a two-terminal amine-modified polyoxyethylene, a two-terminal amine-modified polyoxypropylene, a polyfluorenone diamine, or a polybutadiene diamine; or a single-end amine-based modification may be mentioned. Polyoxyethylene, single-end amine modified polyoxypropylene A monoamine compound such as an alkene, a polyfluorene monoamine or a polybutadiene monoamine; or a polymeric polyamine compound such as an ethylenimine or a polyallylamine.
又,作為胺化合物(j),可舉出使具有1級胺之化合物中之1級胺基與含(甲基)丙烯酸酯基之化合物之(甲基)丙烯酸酯基進行麥可加成反應(Michael reaction),藉以改質為2級胺基而所得到之胺化合物。於使用此類化合物之情形,可對含(甲基)丙烯酸酯基之化合物下工夫,藉以將極性官能基導入至含有羧基之胺基甲酸乙酯預聚合物(a)中。例如,使4-羥基丁基丙烯酸酯之丙烯酸酯基進行麥可加成於異佛爾酮二胺之1級胺基上,合成具有2級胺基之二胺,並採用作為本發明之胺基甲酸乙酯樹脂之原料,藉此可將羥基導入至樹脂中。Further, as the amine compound (j), a (meth) acrylate group of a compound having a first-order amine and a (meth) acrylate group containing a (meth) acrylate group may be subjected to a Michael addition reaction. (Michael reaction), an amine compound obtained by upgrading to a 2-stage amine group. In the case of using such a compound, a (meth) acrylate group-containing compound can be worked on, whereby a polar functional group is introduced into the carboxyl group-containing urethane prepolymer (a). For example, an acrylate group of 4-hydroxybutyl acrylate is subjected to methic acid addition to the amine group of the isophorone diamine, a diamine having a quaternary amine group is synthesized, and an amine as the present invention is used. A raw material of a urethane resin, whereby a hydroxyl group can be introduced into the resin.
又,作為本發明之胺化合物(j),亦可使用具有胺基以外之官能基的胺化合物。例如可列舉出2-羥基乙基伸乙基二胺、N-(2-羥基乙基)伸丙基二胺、(2-羥基乙基伸丙基)二胺、(二2-羥基乙基伸乙基)二胺、(二-2-羥基乙基伸丙基)二胺、(2-羥基丙基伸乙基)二胺、(二-2-羥基丙基伸乙基)二胺等具有羥基之二胺類;將二聚酸之羧基轉化成胺基之二聚酸二胺及在兩末端上具有丙氧基胺基之聚氧伸烷基甘醇二胺等。Further, as the amine compound (j) of the present invention, an amine compound having a functional group other than an amine group can also be used. For example, 2-hydroxyethyl-extended ethyldiamine, N-(2-hydroxyethyl)-propylidenediamine, (2-hydroxyethyl-propyl)diamine, (di- 2-hydroxyethyl-ethyl) a diamine having a hydroxyl group such as diamine, (di-2-hydroxyethylpropyl)diamine, (2-hydroxypropylexeneethyl)diamine, (di-2-hydroxypropylexeneethyl)diamine a dimer acid diamine which converts a carboxyl group of a dimer acid into an amine group, and a polyoxyalkylene diethylene glycol diamine which has a propoxyamino group at both terminals.
在本發明中,該等胺化合物(j)係僅單獨使用一種也可,併用複數種亦可,可因應目的或用途而適當選擇或組合使用單胺、二胺、多胺。In the present invention, the amine compound (j) may be used singly or in combination of a plurality of kinds, and a monoamine, a diamine or a polyamine may be appropriately selected depending on the purpose or use.
例如於合成含有羧基之胺基甲酸乙酯預聚合物(a)之 際,藉由併用單胺化合物,因為可減少殘存異氰酸酯之量並封閉末端,所以使分子量之控制變得容易。又,藉由使用二胺化合物,而使伸長聚合物鏈變得可能,能夠獲得高分子量之聚合物。甚至是藉由使用多胺化合物,可使聚合物鏈分支,而最終得以使塗膜之凝聚力‧耐性提升。For example, in the synthesis of a metal urethane prepolymer containing a carboxyl group (a) Further, by using a monoamine compound in combination, the molecular weight can be easily controlled because the amount of residual isocyanate can be reduced and the terminal can be blocked. Further, by using a diamine compound, it is possible to obtain an elongated polymer chain, and a polymer having a high molecular weight can be obtained. Even by using a polyamine compound, the polymer chain can be branched, and finally the cohesive force and resistance of the coating film can be improved.
作為使胺化合物(j)進行反應之方法,係可列舉出:將聚合物多醇(e)等其他原料同時加入後,與二異氰酸酯化合物(g)[及因應情形,進一步與異氰酸酯化合物(i)]進行反應之方法;或者是預先將異氰酸酯末端之胺基甲酸乙酯鏈予以合成,並對此滴下或添加胺化合物(j)而進行鏈延長,藉以得到含尿素鍵結之含有羧基之胺基甲酸乙酯預聚合物(a)之方法等。於本發明中,在如此使胺化合物(j)進行反應之情形,因為可以提升所得到含羧基感光性胺基甲酸乙酯樹脂(A)之凝聚力,並形成耐熱性、耐久性更為優越之塗膜,所以視需要使用胺化合物(j)即可。The method of reacting the amine compound (j) may be carried out by simultaneously adding another raw material such as the polymer polyol (e) to the diisocyanate compound (g) [and, if appropriate, further to the isocyanate compound (i). The method of carrying out the reaction; or synthesizing the amino acid chain of the isocyanate terminal in advance, and performing chain extension by dropping or adding the amine compound (j), thereby obtaining a carboxyl group-containing amine having a urea bond A method of prepolymer (a) of ethyl carbamate or the like. In the present invention, in the case where the amine compound (j) is reacted in this manner, the cohesive force of the obtained carboxyl group-containing photosensitive urethane resin (A) can be enhanced, and heat resistance and durability are further improved. The film is applied, so the amine compound (j) may be used as needed.
在本發明中,含有羧基之胺基甲酸乙酯預聚合物(a)之合成條件係無特別限定,可採用公知條件來進行。In the present invention, the synthesis conditions of the carboxyl group-containing ethyl carbamate prepolymer (a) are not particularly limited, and can be carried out under known conditions.
例如,將聚合物多元醇(e)、羧酸化合物(f)及溶劑[暨根據情形之含羥基化合物(h)]加入至燒瓶中,於氮氣氣流下,在20~120℃之範圍進行加熱‧攪拌,均勻溶解後,加入二異氰酸酯化合物(g)[及根據情形之異氰酸酯化合物(i)],一邊攪拌一邊於50~150℃下進行加熱,可藉以獲得含有羧基之胺基甲酸乙酯預聚合物(a)。此時,亦可因應需要而使用有機錫化合物、含3級胺基之化合物等之 胺基甲酸乙酯化觸媒。For example, a polymer polyol (e), a carboxylic acid compound (f), and a solvent [and a hydroxyl group-containing compound (h) according to the case] are added to a flask, and heated under a nitrogen gas flow in a range of 20 to 120 °C. ‧ stirring, uniformly dissolving, adding diisocyanate compound (g) [and, according to the case, isocyanate compound (i)], heating at 50 to 150 ° C while stirring, can be obtained by preliminarily obtaining ethyl carbamate containing carboxyl group Polymer (a). In this case, an organotin compound, a compound containing a tertiary amine group, or the like may be used as needed. A urethane catalyzed catalyst.
又,亦可在加入二異氰酸酯化合物(g)之前,預先將加入至燒瓶之聚合物多元醇(e)、羧酸化合物(f)及溶劑於100℃以上之條件下進行加熱‧攪拌,而使溶劑之一部分進行脫溶劑。該操作通常係為了去除系統內之水分(脫水處理)而進行,藉由該操作,於使二異氰酸酯化合物(g)進行反應之際,可抑制因水所造成之異氰酸酯基失去活性,而最終能得到具有更接近理論值之物性值的含有羧基之胺基甲酸乙酯預聚合物(a)。Further, before the addition of the diisocyanate compound (g), the polymer polyol (e), the carboxylic acid compound (f), and the solvent added to the flask may be heated and stirred at 100 ° C or higher in advance. One part of the solvent is desolvated. This operation is usually carried out in order to remove moisture (dehydration treatment) in the system, and by this operation, when the diisocyanate compound (g) is reacted, the isocyanate group deactivation due to water can be suppressed, and finally A carboxyl group-containing ethyl carbamate prepolymer (a) having a physical property value closer to the theoretical value is obtained.
其次,本發明係使含有羧基之胺基甲酸乙酯預聚合物(a)與具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)進行反應,而合成含羥基之胺基甲酸乙酯預聚合物(c)。Next, in the present invention, a carboxyl group-containing ethyl carbamate prepolymer (a) is reacted with a compound (b) having an epoxy group or an oxocyclobutane group and an ethylenically unsaturated group to synthesize a hydroxyl group. The ethyl urethane prepolymer (c).
於本發明中,作為使含有羧基之胺基甲酸乙酯預聚合物(a)與具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)進行反應之比例,係如上述說明所示,相對於含有羧基之胺基甲酸乙酯預聚合物(a)中之羧基1莫耳,較佳的是使具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)中之環氧基或氧代環丁烷基為0.1莫耳~1.0莫耳(更佳為0.3莫耳~0.95莫耳)之比例進行反應。In the present invention, as a ratio of reacting a carboxyl group-containing ethyl carbamate prepolymer (a) with a compound (b) having an epoxy group or an oxocyclobutane group and an ethylenically unsaturated group, As shown in the above description, it is preferred to have an epoxy group or an oxocyclobutane group and an ethylenic unsaturated group with respect to the carboxyl group 1 mole in the carboxyl group-containing ethyl carbamate prepolymer (a). The epoxy group or oxocyclobutane group in the compound (b) is reacted in a ratio of from 0.1 mol to 1.0 mol (more preferably from 0.3 mol to 0.95 mol).
於此,相對於含有羧基之胺基甲酸乙酯預聚合物(a)中之羧基,使具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)中之環氧基或氧代環丁烷基進行反應之比例若未滿0.1莫耳,則因最終所獲得之含有羧基之感光性樹 脂組成物(A)中之不飽和基量變少,故不易得到在感光性樹脂組成物中所期望之感光性。Here, the epoxy in the compound (b) having an epoxy group or an oxocyclobutane group and an ethylenically unsaturated group with respect to the carboxyl group in the carboxyl group-containing ethyl carbamate prepolymer (a) If the ratio of the reaction of the group or the oxocyclobutane group is less than 0.1 mol, the photosensitive tree containing the carboxyl group finally obtained Since the amount of the unsaturated group in the lipid composition (A) is small, it is difficult to obtain the desired photosensitivity in the photosensitive resin composition.
本發明所使用之「具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)」係以碳數6~50為佳之化合物,例如可列舉出:縮水甘油基(甲基)丙烯酸酯、縮水甘油基桂皮酸、4-羥基丁基(甲基)丙烯酸酯縮水甘油基醚、縮水甘油基烯丙基醚、2,3-環氧基-2-甲基丙基(甲基)丙烯酸酯、(3,4-環氧基環己基)甲基(甲基)丙烯酸酯、4-乙烯基-1-環己烷-1,2-環氧化合物、1,3-丁二烯單環氧化物、氧代環丁基(甲基)丙烯酸酯、氧代環丁基桂皮酸或季戊四醇三丙烯酸酯等之使表氯醇(epichlorohydrin)於含有羥基之多官能丙烯酸基單體之羥基上進行反應之含多官能丙烯酸酯基之單環氧化物;或利用丙烯酸等將酚-酚醛清漆型環氧樹脂之大半環氧基改質為丙烯酸酯基而所得到之平均一個分子中殘留有1個環氧基之含多官能丙烯酸酯基之單環氧化物;使分子內具有2個以上環氧基之化合物之環氧基的一部份與含有羧基之多官能丙烯酸基單體之羧基進行反應而所獲得之含多官能丙烯酸酯基單環氧化物等,藉由使該等環氧基或氧代環丁烷基與胺基甲酸乙酯預聚合物(a)中之羧基進行反應,則能夠獲得含羥基之胺基甲酸乙酯預聚合物(c)。於本發明中,具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)係可單獨使用,亦可併用複數種。The "compound (b) having an epoxy group or an oxocyclobutane group and an ethylenically unsaturated group" used in the present invention is preferably a compound having a carbon number of 6 to 50, and examples thereof include a glycidyl group (A) Acrylate, glycidyl cinnamic acid, 4-hydroxybutyl (meth) acrylate glycidyl ether, glycidyl allyl ether, 2,3-epoxy-2-methylpropyl ( Methyl) acrylate, (3,4-epoxycyclohexyl)methyl (meth) acrylate, 4-vinyl-1-cyclohexane-1,2-epoxy compound, 1,3-butyl Ethyl monoepoxide, oxocyclobutyl (meth) acrylate, oxocyclobutyl cinnamic acid or pentaerythritol triacrylate, such as epichlorohydrin, a polyfunctional acrylate-based monomer containing a hydroxyl group a polyfunctional acrylate group-containing monoepoxide for reacting on a hydroxyl group; or an average of one molecule obtained by modifying a large semi-epoxy group of a phenol novolak type epoxy resin to an acrylate group by using acrylic acid or the like a monoepoxide containing a polyfunctional acrylate group having one epoxy group remaining; a ring of a compound having two or more epoxy groups in the molecule A polyfunctional acrylate-based monoepoxide or the like obtained by reacting a part of a group with a carboxyl group of a polyfunctional acryl-based monomer having a carboxyl group, by using the epoxy group or oxocyclobutane group By reacting with a carboxyl group in the ethyl urethane prepolymer (a), a hydroxyl group-containing ethyl urethane prepolymer (c) can be obtained. In the present invention, the compound (b) having an epoxy group or an oxocyclobutane group and an ethylenically unsaturated group may be used singly or in combination of plural kinds.
其中,在本發明中,由於與含有羧基之胺基甲酸乙酯預 聚合物(a)中之羧基的反應性充足,且所得到之感光性樹脂組成物之感光性非常優異,故而以縮水甘油基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯縮水甘油基醚等為特佳。Among them, in the present invention, due to the pretreatment with ethyl carbamate containing a carboxyl group The reactivity of the carboxyl group in the polymer (a) is sufficient, and the photosensitive resin composition obtained is excellent in photosensitivity, so glycidyl (meth) acrylate or 4-hydroxybutyl (meth) acrylate is used. Ester glycidyl ether and the like are particularly preferred.
另外,於本發明中,也可以合併使用「不具有乙烯性不飽和基且具有環氧基或氧代環丁烷基之化合物(o)」與「具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)」。本發明中依情形而可使用之「不具有乙烯性不飽和基且具有環氧基或氧代環丁烷基之化合物(o)」係以碳數6~50之化合物為佳,例如可列舉出:氧化苯乙烯、苯基縮水甘油基醚、鄰苯基酚縮水甘油基醚、對苯基酚縮水甘油基醚、縮水甘油基桂皮酸酯、甲基縮水甘油基醚、丁基縮水甘油基醚、2-乙基己基縮水甘油基醚、癸基縮水甘油基醚、硬脂酸基縮水甘油基醚、烯丙基縮水甘油基醚、縮水甘油(glycidol)、N-縮水甘油基酞醯亞胺、1,3-二溴苯基縮水甘油基醚、CELLOXIDE 2000(DAICEL CHEMICAL INDUSTRIES, LTD.製造)、氧代環丁烷醇等。Further, in the present invention, "the compound (o) having no ethylenic unsaturated group and having an epoxy group or an oxocyclobutane group" and "having an epoxy group or an oxocyclobutane group" may be used in combination. Compound (b) with an ethylenically unsaturated group. The compound (o) having no ethylenically unsaturated group and having an epoxy group or an oxocyclobutane group, which is used in the present invention, is preferably a compound having 6 to 50 carbon atoms, and for example, : styrene oxide, phenyl glycidyl ether, o-phenylphenol glycidyl ether, p-phenylphenol glycidyl ether, glycidyl cinnamate, methyl glycidyl ether, butyl glycidyl Ether, 2-ethylhexyl glycidyl ether, decyl glycidyl ether, stearic acid glycidyl ether, allyl glycidyl ether, glycidol, N-glycidyl sulfoxide An amine, 1,3-dibromophenyl glycidyl ether, CELLOXIDE 2000 (manufactured by DAICEL CHEMICAL INDUSTRIES, LTD.), oxocyclobutanol or the like.
在本發明中,該等「不具有乙烯性不飽和基且具有環氧基或氧代環丁烷基之化合物(o)」係藉由與「具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)」併用,而可廣泛控制本發明之含羧基之感光性胺基甲酸乙酯樹脂(A)之感光性,故以因應目的或用途來適當使用為佳。In the present invention, the "compound (o) having no ethylenically unsaturated group and having an epoxy group or an oxocyclobutane group" is the same as "having an epoxy group or an oxocyclobutane group" The compound (b) of the ethylenically unsaturated group is used in combination, and the photosensitivity of the carboxyl group-containing photosensitive urethane resin (A) of the present invention can be widely controlled. Therefore, it is preferred to use it appropriately for the purpose or use.
使含有羧基之胺基甲酸乙酯預聚合物(a)中之羧基與具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b) 中之環氧基或氧代環丁烷基進行反應時之反應條件並無特別限制,可採用公知條件來進行。例如,將含有羧基之胺基甲酸乙酯預聚合物(a)、具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)[以及根據情形之「不具有乙烯性不飽和基且具有環氧基或氧代環丁烷基之化合物(o)」]及溶劑加入燒瓶中,在氧氣流下,一邊攪拌一邊以50~150℃進行加熱,則可獲得含羥基之胺基甲酸乙酯預聚合物(c)。此時,較佳的是將三乙基胺或二甲基苄基胺等含3級胺基之化合物當作觸媒而添加,或添加氫醌(hydroquinone)、甲氧醌(methoquinone)等乙烯性不飽和基之聚合禁止劑。相對於(a)與(b)之合計,觸媒之添加量較佳的是0.1~10重量%,禁止劑之添加量為以0.05~10重量%之範圍添加。a carboxyl group in a carboxyl group-containing ethyl carbamate prepolymer (a) and a compound having an epoxy group or an oxocyclobutane group and an ethylenically unsaturated group (b) The reaction conditions in the case where the epoxy group or the oxocyclobutane group is reacted are not particularly limited, and can be carried out under known conditions. For example, a carboxyl group-containing ethyl carbamate prepolymer (a), a compound having an epoxy group or an oxocyclobutane group and an ethylenically unsaturated group (b) [and, as the case may be, no ethylenic property" a compound containing an epoxy group or an oxocyclobutane group (o)"] and a solvent are added to a flask, and heated at 50 to 150 ° C while stirring under a flow of oxygen, a hydroxyl group-containing amine can be obtained. Ethyl carbamate prepolymer (c). In this case, it is preferred to add a compound having a tertiary amino group such as triethylamine or dimethylbenzylamine as a catalyst, or to add ethylene such as hydroquinone or methoquinone. Polymerization inhibitors for unsaturated groups. The amount of the catalyst added is preferably 0.1 to 10% by weight based on the total of (a) and (b), and the amount of the inhibitor is added in the range of 0.05 to 10% by weight.
進一步在本發明中,於製造含有羧基之感光性胺基甲酸乙酯樹脂(A)之際,係以使含羥基之胺基甲酸乙酯預聚合物(c)與含酸酐基之化合物(d)進行反應為其特徵。本發明所使用之含酸酐基之化合物(d)係具有酸酐基之化合物,藉由將其酸酐基與含羥基之胺基甲酸乙酯預聚合物(c)中之羥基進行反應,則可得到本發明之含有羧基之感光性胺基甲酸乙酯樹脂(A)。Further, in the present invention, in the production of the photosensitive urethane resin (A) having a carboxyl group, the hydroxyl group-containing ethyl carbamate prepolymer (c) and the acid anhydride group-containing compound (d) are used. The reaction is characterized by it. The acid anhydride group-containing compound (d) used in the present invention is a compound having an acid anhydride group, and can be obtained by reacting an acid anhydride group thereof with a hydroxyl group in a hydroxyl group-containing ethyl carbamate prepolymer (c). The photosensitive urethane resin (A) containing a carboxyl group of the present invention.
於本發明中,使含羥基之胺基甲酸乙酯預聚合物(c)與含酸酐基之化合物(d)進行反應之比例係相對於上述含羥基之胺基甲酸乙酯預聚合物(c)中之羥基1莫耳,以0.1莫耳~1.0莫耳之比例使含酸酐基之化合物(d)中之酸酐基 進行反應。In the present invention, the ratio of reacting the hydroxyl group-containing ethyl carbamate prepolymer (c) with the acid anhydride group-containing compound (d) is relative to the above hydroxyl group-containing ethyl carbamate prepolymer (c) An acid anhydride group in the acid anhydride group-containing compound (d) at a ratio of 0.1 mole to 1.0 mole Carry out the reaction.
相對於上述含羥基之胺基甲酸乙酯預聚合物(c)中之羥基1莫耳,若使含酸酐基之化合物(d)中之酸酐基進行反應的比例未滿0.1莫耳,則導入硬化性及顯影性優越之羥基的比例變少,難以得到所期望之顯影性。Referring to the hydroxyl group 1 mole in the hydroxyl group-containing ethyl carbamate prepolymer (c), if the ratio of the acid anhydride group in the acid anhydride group-containing compound (d) is less than 0.1 mol, the introduction is carried out. The ratio of the hydroxyl group having excellent curability and developability is small, and it is difficult to obtain desired developability.
本發明所使用之含酸酐基之化合物(d)係以分子內具有1個或2個羧酸酐基且碳數4~50之化合物為佳,例如可列舉出:酞酸酐、偏苯三甲酸酐、甲基四氫酞酸酐、甲基-3,6末端亞甲基-1,2,3,6-四氫苯二甲酸酐(methyl hymic acid anhydride)、六氫酞酸酐、四氫酞酸酐、甲基五氫酞酸酐、甲基三氫酞酸酐、三烷基四氫酞酸酐、甲基環己烯二羧酸酐、HET酸(chlrendic acid)酐、四溴酞酸酐等具有脂環構造或芳香環構造之含酸酐基化合物。作為其他含酸酐基之化合物(d),尚可列舉出:琥珀酸酐、順丁烯二酸酐、戊二酸酐、丁基琥珀酸酐、己基琥珀酸酐、辛基琥珀酸酐、十二烷基琥珀酸酐、丁基順丁烯二酸酐、庚基順丁烯二酸酐、己基順丁烯二酸酐、辛基順丁烯二酸酐、癸基順丁烯二酸酐、十二烷基順丁烯二酸酐、丁基麩醯胺酸酐、己基麩醯胺酸酐、庚基麩醯胺酸酐、辛基麩醯胺酸酐、癸基麩醯胺酸酐、十二烷基麩醯胺酸酐等。在本發明中,含酸酐基之化合物(d)係可單獨使用一種,亦可併用複數種。The acid anhydride group-containing compound (d) used in the present invention is preferably a compound having one or two carboxylic anhydride groups in the molecule and having a carbon number of 4 to 50, and examples thereof include phthalic anhydride and trimellitic anhydride. Methyltetrahydrophthalic anhydride, methyl-3,6-terminal methylidene-1,2,3,6-tetrahydrophthalic anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, A An alicyclic structure or an aromatic ring, such as pentahydrophthalic anhydride, methyl trihydrophthalic anhydride, trialkyltetrahydrophthalic anhydride, methylcyclohexene dicarboxylic anhydride, HET acid (chlrendic acid anhydride, tetrabromophthalic anhydride) An anhydride-containing compound is constructed. Examples of the other acid anhydride group-containing compound (d) include succinic anhydride, maleic anhydride, glutaric anhydride, butyl succinic anhydride, hexyl succinic anhydride, octyl succinic anhydride, and dodecyl succinic anhydride. Butyl maleic anhydride, heptyl maleic anhydride, hexyl maleic anhydride, octyl maleic anhydride, mercapto maleic anhydride, dodecyl maleic anhydride, butyl branamide Anhydride, hexyl branamine anhydride, heptyl branamine anhydride, octyl branamine anhydride, decyl branamine anhydride, dodecyl glutamine anhydride, and the like. In the present invention, the acid anhydride group-containing compound (d) may be used singly or in combination of plural kinds.
其中,琥珀酸酐、四氫酞酸酐等係因於本發明中所獲得之感光性樹脂組成物之顯影性、圖案形成性及塗膜耐性非 常優越,所以特佳。Among them, succinic anhydride, tetrahydrofurfuric anhydride, and the like are excellent in developability, pattern formability, and coating film resistance of the photosensitive resin composition obtained in the present invention. Often superior, so especially good.
在使含羥基之胺基甲酸乙酯預聚合物(c)中之羥基與含酸酐基之化合物(d)之酸酐基進行反應之際的反應條件係無特別限制,可利用公知條件進行。例如,將含羥基之胺基甲酸乙酯預聚合物(c)與含酸酐基之化合物(d)及溶劑加入燒瓶中,在氧氣流下,一邊攪拌一邊於50~150℃下進行加熱,則可獲得含有羧基之感光性胺基甲酸乙酯樹脂(A)。此時,較佳的是將三乙基胺或二甲基苄基胺等含3級胺基之化合物當作觸媒而添加,此情形下,相對於含羥基之胺基甲酸乙酯預聚合物(c)與含酸酐基之化合物(d)之合計,較佳的是以0.1~10重量%之範圍添加。The reaction conditions at the time of reacting the hydroxyl group in the hydroxyl group-containing ethyl carbamate prepolymer (c) with the acid anhydride group of the acid anhydride group-containing compound (d) are not particularly limited, and can be carried out under known conditions. For example, a hydroxyl group-containing ethyl carbamate prepolymer (c) and an acid anhydride group-containing compound (d) and a solvent are added to a flask, and heated at 50 to 150 ° C while stirring under a flow of oxygen. A photosensitive urethane resin (A) having a carboxyl group is obtained. In this case, it is preferred to add a compound having a tertiary amino group such as triethylamine or dimethylbenzylamine as a catalyst, in which case, prepolymerization is carried out with respect to the hydroxyl group-containing ethyl carbamate. The total of the compound (c) and the acid anhydride group-containing compound (d) is preferably added in the range of 0.1 to 10% by weight.
本發明之含有羧基之感光性胺基甲酸乙酯樹脂(A)之酸價係以10~200mgKOH/g為佳,以30~150mgKOH/g為特佳。在酸價未滿10mgKOH/g時,有難以獲得充分顯影性之情形,例如,在顯影時欲使皮膜溶解而進行去除之部份上,有皮膜殘留作為殘渣之情形。又,於酸價超過200mgKOH/g時,相對於顯影液之塗膜溶解性變高,進行光硬化而希望當作圖案留下來之部份亦被溶解,導致圖案形狀不佳之情形。The acid value of the carboxyl group-containing photosensitive urethane resin (A) of the present invention is preferably from 10 to 200 mgKOH/g, particularly preferably from 30 to 150 mgKOH/g. When the acid value is less than 10 mgKOH/g, it is difficult to obtain sufficient developability. For example, in the portion where the film is to be dissolved and removed during development, the film remains as a residue. In addition, when the acid value is more than 200 mgKOH/g, the solubility of the coating film with respect to the developer becomes high, and the portion which is desired to remain as a pattern is also photohardened, resulting in a poor pattern shape.
本發明之含有羧基之感光性胺基甲酸乙酯樹脂(A)之乙烯性不飽和基當量係以200~3000g/eq為佳,更佳的是300~2000g/eq。於乙烯性不飽和基之當量未滿200g/eq時,有光感度過高,而於顯影時欲使皮膜溶解而進行去除之部份也被光硬化,無法得到良好圖案形狀之情形。當乙 烯性不飽和基之當量超過3000g/eq時,則有光感度過低,欲光硬化之部份無法充分硬化,而在顯影時圖案溶解,無法得到良好圖案形狀之情形。The ethylenically unsaturated group equivalent of the carboxyl group-containing photosensitive urethane resin (A) of the present invention is preferably 200 to 3000 g/eq, more preferably 300 to 2000 g/eq. When the equivalent of the ethylenically unsaturated group is less than 200 g/eq, the photosensitivity is too high, and the portion to be removed by the dissolution of the film during development is also photohardened, and a good pattern shape cannot be obtained. When B When the equivalent of the ethylenically unsaturated group exceeds 3,000 g/eq, the light sensitivity is too low, and the portion to be photohardened cannot be sufficiently cured, and the pattern is dissolved during development, and a good pattern shape cannot be obtained.
另外,本發明之所謂「乙烯性不飽和基之當量」,係指由樹脂合成時所使用之原材料重量所算出之理論值,為將樹脂重量除以樹脂中所存在之乙烯性不飽和基數量者,係相當於每1莫耳乙烯性不飽和基之樹脂重量,亦即,乙烯性不飽和基濃度之倒數。In addition, the "equivalent of the ethylenically unsaturated group" in the present invention means the theoretical value calculated from the weight of the raw material used in the synthesis of the resin, and the weight of the resin is divided by the amount of the ethylenically unsaturated group present in the resin. It is equivalent to the weight of the resin per 1 mol of ethylenically unsaturated group, that is, the reciprocal of the ethylenically unsaturated group concentration.
本發明之含有羧基之感光性胺基甲酸乙酯樹脂(A)之重量平均分子量係以1000~100000為佳,以3000~60000為更佳。於重量平均分子量未滿1000之情形下,有無法獲得充分銲錫耐熱性及可撓性之可能性。又,在重量平均分子量超過100000之情形下,銲錫耐熱性雖優異,但有顯影性惡化之可能性,且亦有塗佈時之黏度和處理性之問題。The weight average molecular weight of the carboxyl group-containing photosensitive urethane resin (A) of the present invention is preferably from 1,000 to 100,000, more preferably from 3,000 to 60,000. When the weight average molecular weight is less than 1,000, there is a possibility that sufficient solder heat resistance and flexibility are not obtained. In addition, when the weight average molecular weight exceeds 100,000, the solder heat resistance is excellent, but the developability may be deteriorated, and there is also a problem of viscosity and handleability at the time of coating.
含有羧基之感光性胺基甲酸乙酯樹脂(A)根據本發明之製造方法,係包含:第一步驟,其係將聚合物多元醇(e)、分子中具有2個羥基之羧酸化合物(f)、二異氰酸酯化合物(g)作為必須成分而進行反應,以獲得含有羧基之胺基甲酸乙酯預聚合物(a);第二步驟,其係使於第一步驟中所得到之含有羧基之胺基甲酸乙酯預聚合物(a)、具有環氧基或氧代環丁烷基與乙烯性不飽和基之化合物(b)進行反應,而獲得含羥基之胺基甲酸乙酯預聚合物(c);及第三步驟,其係使第二步驟中所得到之含羥基之胺基甲酸乙 酯預聚合物(c)與含酸酐基之化合物(d)進行反應。The photosensitive urethane resin containing a carboxyl group (A) according to the production method of the present invention comprises the first step of polymer polyol (e), a carboxylic acid compound having two hydroxyl groups in the molecule ( f), the diisocyanate compound (g) is reacted as an essential component to obtain a carboxyl group-containing ethyl carbamate prepolymer (a); and the second step is to obtain a carboxyl group obtained in the first step The ethyl urethane prepolymer (a), the epoxy group or the oxocyclobutane group and the ethylenically unsaturated group compound (b) are reacted to obtain a hydroxyl group-containing ethyl carbamate prepolymerization. And (c); and a third step of the hydroxyl group-containing amino carboxylic acid B obtained in the second step The ester prepolymer (c) is reacted with the acid anhydride group-containing compound (d).
作為第一步驟之反應條件,係以在室溫以上、180℃以下之溫度進行加熱‧攪拌而反應為佳,也可視需要採用反應觸媒。作為第二步驟之反應條件,係以氧存在下且50~150℃之溫度進行加熱‧攪拌而反應為佳,也可視需要採用反應觸媒及乙烯性不飽和基之聚合禁止劑。又,作為第三步驟之反應條件,係與第二步驟相同,以氧存在下且50~150℃進行加熱‧攪拌而反應為佳,而於第二步驟結束後,亦可視需要新追加反應觸媒及乙烯性不飽和基之聚合禁止劑。The reaction conditions in the first step are preferably carried out by heating and stirring at a temperature of from room temperature to 180 ° C., and a reaction catalyst may be used as needed. The reaction conditions in the second step are preferably carried out by heating and stirring at a temperature of 50 to 150 ° C in the presence of oxygen, and a polymerization inhibitor and a polymerization inhibitor of an ethylenically unsaturated group may be used as needed. Further, as the reaction condition of the third step, in the same manner as the second step, the reaction is preferably carried out by heating and stirring at 50 to 150 ° C in the presence of oxygen, and after the second step, a new reaction can be added as needed. A polymerization inhibitor for vehicles and ethylenically unsaturated groups.
又,在第一步驟中製造含有羧基之胺基甲酸乙酯預聚合物(a)時,係使聚合物多元醇(e)、分子中具有2個羥基之羧酸化合物(f)、二異氰酸酯化合物(g)作為必須成分而進行反應,亦可進一步與作為任意成分之上述含羥基化合物(h)、作為任意成分之上述異氰酸酯化合物(i)、作為任意成分之上述胺化合物(j)進行反應。Further, when the carboxyl group-containing ethyl carbamate prepolymer (a) is produced in the first step, the polymer polyol (e), the carboxylic acid compound (f) having two hydroxyl groups in the molecule, and the diisocyanate are obtained. The compound (g) is reacted as an essential component, and may be further reacted with the above-described hydroxyl group-containing compound (h) as an optional component, the above-mentioned isocyanate compound (i) as an optional component, and the above-mentioned amine compound (j) as an optional component. .
又,於上述含有羧基之感光性胺基甲酸乙酯樹脂(A)之合成時所使用之溶劑,係可因應最終用途或反應物之溶解性而予以適當選擇。例如,在最終用途為乾膜型感光性防銲劑之情形,於乾膜製作步驟中,因有必要使溶劑快速乾燥,故以採用低沸點溶劑為佳。作為此情形之低沸點溶劑,係可列舉出甲基乙基酮、甲基異丁基酮、醋酸乙酯、醋酸丁酯、四氫呋喃、甲苯、異丙醇等。又,在最終用途為液狀防銲劑之情形,於油墨製造步驟中,當考慮將填充 料或顏料等以滾筒進行混練之過程、或作為油墨之保存安定性,則因有極力抑制溶劑揮發之必要,故以採用高沸點溶劑為佳。作為此情形之高沸點溶劑,係可列舉出卡必醇醋酸酯、甲氧基丙基醋酸酯、環己酮、二異丁基酮等。Further, the solvent used in the synthesis of the above-mentioned carboxyl group-containing photosensitive urethane resin (A) can be appropriately selected depending on the end use or the solubility of the reactant. For example, in the case where the end use is a dry film type photosensitive solder resist, in the dry film forming step, since it is necessary to rapidly dry the solvent, it is preferred to use a low boiling point solvent. Examples of the low boiling point solvent in this case include methyl ethyl ketone, methyl isobutyl ketone, ethyl acetate, butyl acetate, tetrahydrofuran, toluene, and isopropyl alcohol. Also, in the case where the final use is a liquid solder resist, in the ink manufacturing step, when considering the filling When a material or a pigment is kneaded by a drum or as a storage stability of an ink, it is preferable to use a high boiling point solvent because it is necessary to suppress the volatilization of the solvent as much as possible. Examples of the high boiling point solvent in this case include carbitol acetate, methoxypropyl acetate, cyclohexanone, and diisobutyl ketone.
在本發明中,該等溶劑係可視需要而單獨使用一種,或併用複數種亦可,此外,也可以於反應過程中進行溶劑去除,或於溶劑去除後,再添加其他新溶劑。In the present invention, these solvents may be used singly or in combination of plural kinds as needed. Further, solvent removal may be carried out during the reaction, or after the solvent is removed, another new solvent may be added.
本發明之感光性樹脂組成物係包含:含有羧基之感光性胺基甲酸乙酯樹脂(A)、光聚合起始劑(B)及感光性乙烯性不飽和化合物(C)。The photosensitive resin composition of the present invention comprises a photosensitive urethane resin (A) containing a carboxyl group, a photopolymerization initiator (B), and a photosensitive ethylenically unsaturated compound (C).
光聚合起始劑(B)係以透過活性能量射線(例如,紫外線來使感光性化合物進行硬化為目的而添加。作為光聚合起始劑,若為具有藉由光激發而開始乙烯聚合之功能者即可,並無特別限定,例如可使用單羰基化合物、二羰基化合物、苯乙酮化合物、苯偶姻醚化合物、氧化醯基膦化合物、胺基羰基化合物等。The photopolymerization initiator (B) is added for the purpose of curing an active energy ray (for example, ultraviolet light to cure a photosensitive compound. As a photopolymerization initiator, if it has a function of starting ethylene polymerization by photoexcitation) The monocarbonyl compound, the dicarbonyl compound, the acetophenone compound, the benzoin ether compound, the decylphosphine oxide compound, the amine carbonyl compound, or the like can be used.
具體而言,作為單羰基化合物,係可列舉出二苯基酮、4-甲基-二苯基酮、2,4,6-三甲基二苯基酮、甲基鄰苯甲醯基苯甲酸酯、4-苯基二苯基酮、4-(4-甲基苯基硫)苯基-甲苯、3,3'-二甲基-4-甲氧基二苯基酮、4-(1,3-丙烯醯基-1,4,7,10,13-五氧基十三烷基)二苯基酮、3,3',4,4'-四(第三丁基過氧基羰基)二苯基酮、4-苯甲醯基-N,N,N-三甲基苯甲基銨氯化物、2-羥基-3-(4-苯甲醯基-苯氧基)-N,N,N-三甲基-1-丙烷胺鹽酸鹽、4-苯甲醯 基-N,N-二甲基-正-[2-(1-側氧基-2-丙烯基氧基乙基)]甲基銨溴酸鹽、2-/4-異丙基9-氧硫 (thioxanthone)、2,4-二乙基9-氧硫 、2,4-二氯9-氧硫 、1-氯-4-丙氧基9-氧硫 、2-羥基-3-(3,4-二甲基-9-側氧基-9H-氧硫 -2-甲狀腺素)-N,N,N-三甲基-1-丙烷胺鹽酸鹽、苯甲醯基亞甲基-3-甲基萘(1,2-d)噻唑啉(thiazoline,C3 H5 NS)等。Specific examples of the monocarbonyl compound include diphenyl ketone, 4-methyl-diphenyl ketone, 2,4,6-trimethyldiphenyl ketone, and methyl phthalyl phenyl benzene. Formate, 4-phenyldiphenyl ketone, 4-(4-methylphenylthio)phenyl-toluene, 3,3'-dimethyl-4-methoxydiphenyl ketone, 4- (1,3-propenylmercapto-1,4,7,10,13-pentaoxytridecyl)diphenyl ketone, 3,3',4,4'-tetra(t-butylperoxy) Dicarbonyl ketone, 4-benzylidene-N,N,N-trimethylbenzylammonium chloride, 2-hydroxy-3-(4-benzylidene-phenoxy)- N,N,N-trimethyl-1-propanamine hydrochloride, 4-benzylidene-N,N-dimethyl-n-[2-(1-o-oxy-2-propenyloxy) Base ethyl)]methylammonium bromide, 2-/4-isopropyl 9-oxosulfur (thioxanthone), 2,4-diethyl 9-oxosulfur 2,4-dichloro 9-oxosulfur 1-chloro-4-propoxy 9-oxosulfur 2-hydroxy-3-(3,4-dimethyl-9-oxo-9H-oxygen sulphide -2-thyroxine)-N,N,N-trimethyl-1-propanamine hydrochloride, benzhydrylmethylene-3-methylnaphthalene (1,2-d)thiazoline (thiazoline, C 3 H 5 NS) and the like.
作為二羰基化合物,係可列舉出1,7,7-三甲基-聯環[2.1.1]庚烷-2,3-二酮、二苯乙二酮、2-乙基蔥醌、9,10-菲醌、甲基-α-氧基苯醋酸酯、4-苯基二苯乙二酮等。Examples of the dicarbonyl compound include 1,7,7-trimethyl-bicyclo[2.1.1]heptane-2,3-dione, diphenylethylenedione, 2-ethyl onion, and 9 , 10-phenanthrenequinone, methyl-α-oxyphenylacetate, 4-phenyldiphenylethylenedione, and the like.
作為苯乙酮化合物,係可列舉出2-羥基-2-甲基-1-苯基丙烷-1-酮、1-(4-異丙基苯基)2-羥基-2-甲基-1-苯基丙烷-1-酮、1-(4-異丙基苯基)2-羥基-二-2-甲基-1-苯基丙烷-1-酮、1-羥基-環己基-苯基酮、2-羥基-2-甲基-1-苯乙烯基丙烷-1-酮聚合物、二乙氧基苯乙酮、二丁氧基苯乙酮、2,2-二甲氧基-1,2-二苯基乙烷-1-酮、2,2-二乙氧基-1,2-二苯基乙烷-1-酮、2-甲基-1-[4-(甲基硫)苯基]-2-啉丙烷-1-酮、2-苄基-2-二甲基胺基-1-(4-啉基-苯基)丁烷-1-酮、1-苯基-1,2-丙烷二酮-2-(鄰乙氧基羰基)肟、3,6-雙(2-甲基-2-啉基-丙酮基)-9-丁基咔唑等。Examples of the acetophenone compound include 2-hydroxy-2-methyl-1-phenylpropan-1-one and 1-(4-isopropylphenyl)2-hydroxy-2-methyl-1. -Phenylpropan-1-one, 1-(4-isopropylphenyl)2-hydroxy-di-2-methyl-1-phenylpropan-1-one, 1-hydroxy-cyclohexyl-phenyl Ketone, 2-hydroxy-2-methyl-1-styrylpropan-1-one polymer, diethoxyacetophenone, dibutoxyacetophenone, 2,2-dimethoxy-1 ,2-diphenylethane-1-one, 2,2-diethoxy-1,2-diphenylethane-1-one, 2-methyl-1-[4-(methylsulfide Phenyl]-2- Tropicpropan-1-one, 2-benzyl-2-dimethylamino-1-(4- Lolinyl-phenyl)butan-1-one, 1-phenyl-1,2-propanedione-2-(o-ethoxycarbonyl)anthracene, 3,6-bis(2-methyl-2- Orolinyl-acetonyl)-9-butylcarbazole and the like.
作為苯偶姻醚化合物,係可列舉出苯偶姻、苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻異丙基醚、苯偶姻異丁基醚、苯偶姻正丙基醚等。Examples of the benzoin ether compound include benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, and benzoin n-propyl. Ether and the like.
作為氧化醯基膦化合物,係可列舉出2,4,6-三甲基苯甲醯基二苯基膦氧化物、4-正丙基苯基-二(2,6-二氯苯甲醯基)膦氧化物等。Examples of the cerium oxide phosphine compound include 2,4,6-trimethylbenzimidyldiphenylphosphine oxide and 4-n-propylphenyl-bis(2,6-dichlorobenzamide). Phosphine oxide and the like.
作為胺基羰基化合物,係可列舉出甲基-4-(二甲基胺基)苯甲酸酯、乙基-4-(二甲基胺基)苯甲酸酯、2-正丁氧基乙基-4-(二甲基胺基)苯甲酸酯、異戊基-4-(二甲基胺基)苯甲酸酯、2-(二甲基胺基)乙基苯甲酸酯、4,4'-雙-4-二甲基胺基二苯基酮、4,4'-雙-4-二乙基胺基二苯基酮、2,5'-雙-(4-二乙基胺基亞苄基)環戊酮等。Examples of the aminocarbonyl compound include methyl-4-(dimethylamino)benzoate, ethyl-4-(dimethylamino)benzoate, and 2-n-butoxy group. Ethyl-4-(dimethylamino)benzoate, isoamyl-4-(dimethylamino)benzoate, 2-(dimethylamino)ethyl benzoate , 4,4'-bis-4-dimethylaminodiphenyl ketone, 4,4'-bis-4-diethylaminodiphenyl ketone, 2,5'-bis-(4-di Ethylaminobenzylidene)cyclopentanone and the like.
其中,在本發明中,於組合2-甲基-1-[4-(甲基硫基)苯基]-2-啉基丙烷-1-酮與9-氧硫 類而使用之情形下,因為便宜且感光性非常優越,故而特佳。Wherein, in the present invention, in combination 2-methyl-1-[4-(methylthio)phenyl]-2- Lolinylpropan-1-one and 9-oxosulfur In the case of use, it is particularly preferable because it is inexpensive and excellent in photosensitivity.
該等並不限定於上述化合物,若為具有透過活性能量射線而使聚合開始之能力者,則可為任意者。該等係可單獨使用或併用,使用量並無限制,相對於含羧基感光性胺基甲酸乙酯樹脂(A)之乾燥重量合計100重量份,係以1~20重量份之範圍添加為佳。又,亦可加入公知之有機胺作為增感劑。These are not limited to the above-mentioned compounds, and may be any one having the ability to initiate polymerization by permeating active energy rays. These may be used singly or in combination, and the amount used is not limited, and it is preferably added in an amount of from 1 to 20 parts by weight based on 100 parts by weight of the total dry weight of the carboxyl group-containing photosensitive urethane resin (A). . Further, a known organic amine may be added as a sensitizer.
其次,針對本發明之含感光性乙烯性不飽和基之化合物(C)進行說明。化合物(C)係通常配合於感光性防銲劑油墨等之一般性感光性化合物,在構造中具有乙烯性不飽和雙鍵。於本發明中,在該等一般性感光性化合物之內,可將不包含於上述「含羧基感光性胺基甲酸乙酯樹脂(A)」之限定的感光性化合物當作為含感光性乙烯性不飽和基之 化合物(C)。作為可在本發明中使用之含感光性乙烯性不飽和基之化合物(C),只要是於構造中具有乙烯性不飽和雙鍵及不包含在上述「含羧基胺基甲酸乙酯樹脂(A)」之限定者,則無特別限定,例如可列舉出烷基系(甲基)丙烯酸酯、烷基甘醇系(甲基)丙烯酸酯、具有羧基與乙烯性不飽和基之化合物[其中,不包含上述含羧基之胺基甲酸乙酯樹脂(A)之限定中所包含的化合物]、具有羥基之(甲基)丙烯酸酯化合物、含氮(甲基)丙烯酸酯化合物等。又,可適當採用單官能、多官能之化合物。就光硬化性、塗膜之硬塗性方面而言,以多官能者為佳。Next, the photosensitive ethylenically unsaturated group-containing compound (C) of the present invention will be described. The compound (C) is usually blended with a general photosensitive compound such as a photosensitive solder resist ink, and has an ethylenically unsaturated double bond in its structure. In the present invention, a photosensitive compound not limited to the above-mentioned "carboxyl group-containing photosensitive urethane resin (A)" can be used as a photosensitive ethylenic group in the above-mentioned general photosensitive compound. Unsaturated group Compound (C). The photosensitive ethylenically unsaturated group-containing compound (C) which can be used in the present invention has an ethylenically unsaturated double bond in the structure and is not contained in the above-mentioned "carboxyl group-containing urethane resin (A). The above-mentioned limitation is not particularly limited, and examples thereof include an alkyl-based (meth)acrylate, an alkylglycol-based (meth)acrylate, and a compound having a carboxyl group and an ethylenically unsaturated group. The compound contained in the definition of the carboxyl group-containing urethane resin (A), the (meth) acrylate compound having a hydroxyl group, the nitrogen-containing (meth) acrylate compound, and the like are not included. Further, a monofunctional or polyfunctional compound can be suitably used. In terms of photocurability and hard coatability of the coating film, it is preferred to be a polyfunctional one.
若進一步具體例示,作為烷基系(甲基)丙烯酸酯,係有甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、丙基(甲基)丙烯酸酯、丁基(甲基)丙烯酸酯、戊基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、庚基(甲基)丙烯酸酯、己基(甲基)丙烯酸酯、辛基(甲基)丙烯酸酯、壬基(甲基)丙烯酸酯、癸基(甲基)丙烯酸酯、十一烷基(甲基)丙烯酸酯、十二烷基(甲基)丙烯酸酯、十三烷基(甲基)丙烯酸酯、十四烷基(甲基)丙烯酸酯、十五烷基(甲基)丙烯酸酯、十六烷基(甲基)丙烯酸酯、十七烷基(甲基)丙烯酸酯、十八烷基(甲基)丙烯酸酯、十九烷基(甲基)丙烯酸酯、二十烷基(甲基)丙烯酸酯、二十一烷基(甲基)丙烯酸酯、二十二烷基(甲基)丙烯酸酯等之具有碳數1~22之烷基的烷基(甲基)丙烯酸酯,於以調節極性為目的之情形下,較佳可舉出具有碳數2~10(更佳為碳數2~8)烷基之烷基(甲基)丙 烯酸酯。More specifically, the alkyl (meth) acrylate is methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, or butyl (methyl). Acrylate, pentyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, heptyl (meth) acrylate, hexyl (meth) acrylate, octyl (meth) acrylate , mercapto (meth) acrylate, mercapto (meth) acrylate, undecyl (meth) acrylate, dodecyl (meth) acrylate, tridecyl (meth) acrylate Ester, tetradecyl (meth) acrylate, pentadecyl (meth) acrylate, cetyl (meth) acrylate, heptadecyl (meth) acrylate, octadecyl (meth) acrylate, nonadecyl (meth) acrylate, eicosyl (meth) acrylate, icosyl (meth) acrylate, behenyl (methyl) An alkyl (meth) acrylate having an alkyl group having 1 to 22 carbon atoms, such as an acrylate, preferably has a carbon number of 2 to 10 (more preferably a carbon number) for the purpose of adjusting polarity. 2~8) alkyl group (methyl) C Oleate.
又,作為烷基甘醇系(甲基)丙烯酸酯,例如可列舉出:二乙二醇單(甲基)丙烯酸酯、三乙二醇單(甲基)丙烯酸酯、四乙二醇單(甲基)丙烯酸酯、六乙二醇單(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、二丙二醇單(甲基)丙烯酸酯、三丙二醇單(甲基)丙烯酸酯、四丙二醇單(甲基)丙烯酸酯、聚四亞甲基二醇單(甲基)丙烯酸酯等;在末端具有羥基且具有聚氧伸烷基鏈之單(甲基)丙烯酸酯等;甲氧基乙二醇(甲基)丙烯酸酯、甲氧基二乙二醇(甲基)丙烯酸酯、甲氧基三乙二醇(甲基)丙烯酸酯、甲氧基四乙二醇(甲基)丙烯酸酯、乙氧基四乙二醇(甲基)丙烯酸酯、丙氧基四乙二醇(甲基)丙烯酸酯、正丁氧基四乙二醇(甲基)丙烯酸酯、正戊氧基四乙二醇(甲基)丙烯酸酯、三丙二醇(甲基)丙烯酸酯、四丙二醇(甲基)丙烯酸酯、甲氧基三丙二醇(甲基)丙烯酸酯、甲氧基四丙二醇(甲基)丙烯酸酯、乙氧基四丙二醇(甲基)丙烯酸酯、丙氧基四丙二醇(甲基)丙烯酸酯、正丁氧基四丙二醇(甲基)丙烯酸酯、正戊氧基四丙二醇(甲基)丙烯酸酯、聚四亞甲基甘醇(甲基)丙烯酸酯、甲氧基聚四亞甲基甘醇(甲基)丙烯酸酯、甲氧基聚乙二醇(甲基)丙烯酸酯、乙氧基聚乙二醇(甲基)丙烯酸酯、末端具有烷氧基且具有聚氧伸烷基鏈之單(甲基)丙烯酸酯等;苯氧基二乙二醇(甲基)丙烯酸酯、苯氧基乙二醇(甲基) 丙烯酸酯、苯氧基三乙二醇(甲基)丙烯酸酯、苯氧基四乙二醇(甲基)丙烯酸酯、苯氧基六乙二醇(甲基)丙烯酸酯、苯氧基聚乙二醇(甲基)丙烯酸酯、苯氧基四丙二醇(甲基)丙烯酸酯等於末端具有苯氧基或芳基氧基之聚氧伸烷基系(甲基)丙烯酸酯等。Further, examples of the alkyl glycol type (meth) acrylate include diethylene glycol mono(meth)acrylate, triethylene glycol mono(meth)acrylate, and tetraethylene glycol mono( Methyl) acrylate, hexaethylene glycol mono (meth) acrylate, polyethylene glycol mono (meth) acrylate, dipropylene glycol mono (meth) acrylate, tripropylene glycol mono (meth) acrylate, Tetrapropylene glycol mono (meth) acrylate, polytetramethylene glycol mono (meth) acrylate, etc.; mono(meth) acrylate having a hydroxyl group at the terminal and having a polyoxyalkylene chain; methoxy Ethylene glycol (meth) acrylate, methoxy diethylene glycol (meth) acrylate, methoxy triethylene glycol (meth) acrylate, methoxytetraethylene glycol (methyl) Acrylate, ethoxytetraethylene glycol (meth) acrylate, propoxytetraethylene glycol (meth) acrylate, n-butoxytetraethylene glycol (meth) acrylate, n-pentyloxy Tetraethylene glycol (meth) acrylate, tripropylene glycol (meth) acrylate, tetrapropylene glycol (meth) acrylate, methoxy tripropylene glycol (meth) acrylate, methoxytetrapropylene glycol (A Acrylate, ethoxytetrapropylene glycol (meth) acrylate, propoxytetrapropylene glycol (meth) acrylate, n-butoxytetrapropylene glycol (meth) acrylate, n-pentyloxytetrapropylene glycol (methyl) Acrylate, polytetramethylene glycol (meth) acrylate, methoxy polytetramethylene glycol (meth) acrylate, methoxy polyethylene glycol (meth) acrylate, B An oxypolyethylene glycol (meth) acrylate, a mono(meth) acrylate having an alkoxy group at the terminal and having a polyoxyalkylene chain; phenoxy diethylene glycol (meth) acrylate, Phenoxyethylene glycol (methyl) Acrylate, phenoxytriethylene glycol (meth) acrylate, phenoxytetraethylene glycol (meth) acrylate, phenoxy hexaethylene glycol (meth) acrylate, phenoxy polyethyl acrylate The diol (meth) acrylate and phenoxytetrapropylene diol (meth) acrylate are equal to polyoxyalkylene (meth) acrylate having a phenoxy group or an aryloxy group at the terminal.
又,作為除了含羧基之胺基甲酸乙酯樹脂(A)以外之具有羧基與乙烯性不飽和基之化合物,可例示如順丁烯二酸、反丁烯二酸、衣康酸、焦檸樣酸或該等之烷基或烯基單酯、苯二甲酸β-(甲基)丙烯醯氧基乙基單酯、間苯二甲酸β-(甲基)丙烯醯氧基乙基單酯、對苯二甲酸β-(甲基)丙烯醯氧基乙基單酯、琥珀酸β-(甲基)丙烯醯氧基乙基單酯、丙烯酸、甲基丙烯酸、巴豆酸、桂皮酸等。Further, as a compound having a carboxyl group and an ethylenically unsaturated group other than the carboxyl group-containing urethane resin (A), for example, maleic acid, fumaric acid, itaconic acid, and kumquat can be exemplified. Acid or such alkyl or alkenyl monoester, β-(meth)acryloxyethyl monoester, β-(meth)acryloxyethyl monoester isophthalate And β-(meth)acryloyloxyethyl monoester terephthalate, β-(meth)acryloxyethylethyl succinate, acrylic acid, methacrylic acid, crotonic acid, cinnamic acid, and the like.
又,作為具有羥基與乙烯性不飽和基之化合物,係可列舉出2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯、甘油單(甲基)丙烯酸酯、4-羥基乙烯基苯等。Further, examples of the compound having a hydroxyl group and an ethylenically unsaturated group include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, and 4-hydroxybutyl (methyl). ) acrylate, glycerin mono (meth) acrylate, 4-hydroxyvinyl benzene, and the like.
又,作為具有氮原子與乙烯性不飽和基之化合物,係可例示如:(甲基)丙烯酸基醯胺、N-羥甲基(甲基)丙烯酸基醯胺、N-甲氧基甲基-(甲基)丙烯酸基醯胺、N-乙氧基甲基-(甲基)丙烯酸基醯胺、N-丙氧基甲基-(甲基)丙烯酸基醯胺、N-丁氧基甲基-(甲基)丙烯酸基醯胺、N-戊氧基甲基-(甲基)丙烯酸基醯胺等單羥烷基(甲基)丙烯酸基醯胺;N,N-二(羥甲基)丙烯酸基醯胺、N-羥甲基-N-甲氧基甲基(甲基)丙烯酸基醯胺、N,N-二(甲氧基甲基)丙烯酸基 醯胺、N-乙氧基甲基-N-甲氧基甲基甲基丙烯酸基醯胺、N,N-二(乙氧基甲基)丙烯酸基醯胺、N-乙氧基甲基-N-丙氧基甲基甲基丙烯酸基醯胺、N,N-二(丙氧基甲基)丙烯酸基醯胺、N-丁氧基甲基-N-(丙氧基甲基)甲基丙烯酸基醯胺、N,N-二(丁氧基甲基)丙烯酸基醯胺、N-丁氧基甲基-N-(甲氧基甲基)甲基丙烯酸基醯胺、N,N-二(戊氧基甲基丙烯酸基醯胺、N-甲氧基甲基-N-(戊氧基甲基)甲基丙烯酸基醯胺等二羥烷基(甲基)丙烯酸基醯胺等丙烯酸基醯胺系不飽和化合物;二甲基胺基乙基(甲基)丙烯酸酯、二乙基胺基乙基(甲基)丙烯酸酯、甲基乙基胺基乙基(甲基)丙烯酸酯、二甲基胺基苯乙烯、二乙基胺基苯乙烯等具有二烷基胺基之不飽和化合物;及具有作為對離子之Cl-、Br-、I-等鹵素離子或QSO3- (Q:碳數1~12之烷基)之含二烷基胺基之不飽和化合物之4級銨鹽。Further, examples of the compound having a nitrogen atom and an ethylenically unsaturated group include (meth)acrylic acid decylamine, N-methylol (meth)acrylic acid decylamine, and N-methoxymethyl group. -(Meth)acrylamide, N-ethoxymethyl-(meth)acrylamide, N-propoxymethyl-(meth)acrylamide, N-butoxy Mono-hydroxyalkyl (meth) decylamine such as benzyl-(meth)acrylamide or N-pentyloxymethyl-(meth)acrylamide; N,N-di(hydroxymethyl) Acrylic decylamine, N-methylol-N-methoxymethyl (meth) decyl decylamine, N,N-bis(methoxymethyl) decyl decylamine, N-ethoxyl Methyl-N-methoxymethyl methacrylate decylamine, N,N-bis(ethoxymethyl) decyl decylamine, N-ethoxymethyl-N-propoxymethyl group Acrylate decylamine, N,N-bis(propoxymethyl) decyl decylamine, N-butoxymethyl-N-(propyloxymethyl) methacrylate decylamine, N, N -Bis(butoxymethyl)acrylamide, N-butoxymethyl-N-(methoxymethyl)methacrylamide, N,N-bis(pentyloxymethacrylate Base amine An acrylamide-based unsaturated compound such as a dihydroxyalkyl (meth) acrylamide such as N-methoxymethyl-N-(pentyloxymethyl) methacrylate or dimethylamine; dimethylamine Ethyl ethyl (meth) acrylate, diethyl amino ethyl (meth) acrylate, methyl ethyl amide ethyl (meth) acrylate, dimethyl amino styrene, diethyl An unsaturated compound having a dialkylamino group such as an amino styrene; and a halogen ion such as Cl-, Br- or I- as a counter ion or QSO 3- (Q: an alkyl group having 1 to 12 carbon atoms) A quaternary ammonium salt of a dialkylamino group-containing unsaturated compound.
此外,作為其他不飽和化合物,可列舉出:全氟甲基甲基(甲基)丙烯酸酯、全氟乙基甲基(甲基)丙烯酸酯、2-全氟丁基乙基(甲基)丙烯酸酯、2-全氟己基乙基(甲基)丙烯酸酯、2-全氟辛基乙基(甲基)丙烯酸酯、2-全氟異壬基乙基(甲基)丙烯酸酯、2-全氟壬基乙基(甲基)丙烯酸酯、2-全氟癸基乙基(甲基)丙烯酸酯、全氟丙基丙基(甲基)丙烯酸酯、全氟辛基丙基(甲基)丙烯酸酯、全氟辛基戊基(甲基)丙烯酸酯、全氟辛基十一烷基(甲基)丙烯酸酯等具有碳數1~20之全氟烷基之全氟烷基烷基(甲基)丙烯酸酯類; 全氟丁基乙烯、全氟己基乙烯、全氟辛基乙烯、全氟癸基乙烯等全氟烷基、伸烷基類等含全氟烷基之乙烯基單體類;乙烯基三氯矽烷、乙烯基三(β甲氧基乙氧基)矽烷、乙烯基三乙氧基矽烷、γ-(甲基)丙烯醯氧基丙基三甲氧基矽烷等含烷氧基矽烷基之乙烯基化合物及其衍生物類;縮水甘油基(甲基)丙烯酸酯、3,4-環氧基環己基(甲基)丙烯酸酯等含縮水甘油基之(甲基)丙烯酸酯等;可從該等群組中適當選擇1種以上使用。Further, examples of the other unsaturated compound include perfluoromethylmethyl (meth) acrylate, perfluoroethyl methyl (meth) acrylate, and 2-perfluoro butyl ethyl (methyl). Acrylate, 2-perfluorohexylethyl (meth) acrylate, 2-perfluorooctylethyl (meth) acrylate, 2-perfluoroisodecylethyl (meth) acrylate, 2- Perfluorodecylethyl (meth) acrylate, 2-perfluorodecylethyl (meth) acrylate, perfluoropropyl propyl (meth) acrylate, perfluorooctyl propyl (methyl) a perfluoroalkylalkyl group having a perfluoroalkyl group having 1 to 20 carbon atoms such as acrylate, perfluorooctylpentyl (meth) acrylate or perfluorooctylundecyl (meth) acrylate (meth) acrylates; Perfluorobutylethylene, perfluorohexylethylene, perfluorooctylethylene, perfluorodecylethylene, and other perfluoroalkyl-containing vinyl monomers such as perfluoroalkyl groups; vinyl trichlorodecane a vinyl compound containing an alkoxyalkyl group such as vinyl tris(β-methoxyethoxy)decane, vinyl triethoxydecane, γ-(meth)acryloxypropyltrimethoxydecane And derivatives thereof; glycidyl (meth) acrylate, glycidyl group-containing (meth) acrylate such as 3,4-epoxycyclohexyl (meth) acrylate, etc.; One or more types are appropriately selected in the group.
又,作為脂肪酸乙烯基化合物,亦可以採用醋酸乙烯酯、丁酸乙烯酯、丙酸乙烯酯、己酸乙烯酯、辛酸乙烯酯、月桂酸乙烯酯、棕櫚酸乙烯酯、硬脂酸乙烯酯等;作為烷基乙烯基醚化合物,亦之以採用丁基乙烯基醚、乙基乙烯基醚等;作為α-烯烴化合物,亦可以採用1-己烯、1-辛烯、1-癸烯、1-十二烯、1-十四烯、1-十六烯等;作為乙烯基化合物,亦可以採用醋酸烯丙酯、烯丙基醇、烯丙基苯、氰化烯丙基等烯丙基化合物;氰化乙烯基、乙烯基環己烷、乙烯基甲基酮、苯乙烯、α-甲基苯乙烯、2-甲基苯乙烯、氯苯乙烯等;作為乙炔基化合物,亦可以採用乙炔、乙炔基苯、乙炔基甲苯、1-乙炔基-1-環己醇等。Further, as the fatty acid vinyl compound, vinyl acetate, vinyl butyrate, vinyl propionate, vinyl hexanoate, vinyl octanoate, vinyl laurate, vinyl palmitate, vinyl stearate, or the like may be used. As the alkyl vinyl ether compound, butyl vinyl ether, ethyl vinyl ether or the like is also used; as the α-olefin compound, 1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, etc.; as the vinyl compound, allyl acetate, allyl alcohol, allylbenzene, cyanyl allyl, etc. may also be used. Base compound; vinyl cyanide, vinyl cyclohexane, vinyl methyl ketone, styrene, α-methyl styrene, 2-methyl styrene, chlorostyrene, etc.; as an ethynyl compound, it can also be used Acetylene, ethynylbenzene, ethynyltoluene, 1-ethynyl-1-cyclohexanol, and the like.
接下來,具體例示具有乙烯性不飽和基2個以上之多官能化合物。Next, two or more polyfunctional compounds having an ethylenically unsaturated group are specifically exemplified.
首先,具有乙烯性不飽和基之化合物之中,例示脂肪族系化合物。具體係可列舉出:1,3-丙二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、雙(丙烯醯氧基新戊二醇)己二酸酯、雙(甲基丙烯醯氧基新戊二醇)己二酸酯、表氯醇改質1,6-己二醇二(甲基)丙烯酸酯:日本化藥製KAYARAD R-167、羥基三甲基乙酸新戊二醇二(甲基)丙烯酸酯、己內酯改質羥基三甲基乙酸新戊二醇二(甲基)丙烯酸酯:日本化藥製KAYARAD HX系列等烷基型(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、表氯醇改質乙二醇二(甲基)丙烯酸酯:長瀨產業Denacol DA(M)-811、表氯醇改質二乙二醇二(甲基)丙烯酸酯:長瀨產業Denacol DA(M)-851、丙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、四丙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、表氯醇改質丙二醇二(甲基)丙烯酸酯:長瀨產業Denacol DA(M)-911等伸烷基甘醇型(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、二-三羥甲基丙烷三(甲基)丙烯酸酯、新戊二醇改質三羥甲基丙烷二(甲基)丙烯酸酯:日本化藥製KAYARAD R-604、環氧乙烷改質三羥甲基丙烷三(甲基)丙烯酸酯:SARTOMER SR-454、環氧丙烷改質三羥甲基丙烷三(甲基)丙烯酸酯;日本化藥製 TPA-310、表氯醇改質三羥甲基丙烷三(甲基)丙烯酸酯:長瀨產業DA(M)-321等三羥甲基丙烷型(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、硬脂酸改質季戊四醇二(甲基)丙烯酸酯:東亞合成ARONIXM-233、二季戊四醇六(甲基)丙烯酸酯、二季戊四醇單羥基五(甲基)丙烯酸酯、烷基改質二季戊四醇聚(甲基)丙烯酸酯類:日本化藥製KAYARAD D-310, 320, 330等、己內酯改質二季戊四醇聚(甲基)丙烯酸酯類:日本化藥製KAYARAD DPCA-20, 30, 60, 120等季戊四醇型(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、表氯醇改質甘油三(甲基)丙烯酸酯:長瀨產業Denacol DA(M)-314、三甘油二(甲基)丙烯酸酯等甘油型(甲基)丙烯酸酯、二環戊烯基二(甲基)丙烯酸酯、三環戊烯基二(甲基)丙烯酸酯、環己基二(甲基)丙烯酸酯、甲氧基化環己基二(甲基)丙烯酸酯:山陽國策PLUP CAM-200等脂環式(甲基)丙烯酸酯、參(丙烯醯氧基乙基)三聚異氰酸酯:東亞合成ARONIX M-315、參(甲基丙烯醯氧基乙基)三聚異氰酸酯、己內酯改質參(丙烯醯氧基乙基)三聚異氰酸酯、己內酯改質參(甲基丙烯醯氧基乙基)三聚異氰酸酯等三聚異氰酸酯型(甲基)丙烯酸酯等。First, among the compounds having an ethylenically unsaturated group, an aliphatic compound is exemplified. Specific examples thereof include: 1,3-propanediol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, and new Pentylene glycol di(meth)acrylate, bis(propylene decyloxy neopentyl glycol) adipate, bis(methacryloxy neopentyl glycol) adipate, epichlorohydrin modification 1,6-hexanediol di(meth)acrylate: KAYARAD R-167 manufactured by Nippon Kayaku Co., hydroxytrimethylacetic acid neopentyl glycol di(meth)acrylate, caprolactone modified hydroxytrimethyl Neopentyl glycol di(meth)acrylate: alkyl (meth) acrylate such as KAYARAD HX series manufactured by Nippon Kayaku Co., ethylene glycol di(meth) acrylate, diethylene glycol di(methyl) Acrylate, triethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, epichlorohydrin modified ethylene glycol II Methyl acrylate: Denacol DA(M)-811, epichlorohydrin-modified diethylene glycol di(meth) acrylate: Denacol DA(M)-851, propylene glycol di(methyl) Acrylate, dipropylene glycol di(meth)acrylate, tripropylene Di(meth)acrylate, tetrapropylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, epichlorohydrin modified propylene glycol di(meth)acrylate: Changchun industry Denacol DA(M) -911 and other alkyl glycol type (meth) acrylate, trimethylolpropane tri (meth) acrylate, di-trimethylolpropane tri (meth) acrylate, neopentyl glycol modification Trimethylolpropane di(meth)acrylate: KAYARAD R-604, manufactured by Nippon Kayaku Co., Ltd., modified dimethylolpropane tri(meth)acrylate, ethylene oxide: SARTOMER SR-454, propylene oxide Trimethylolpropane tri(meth)acrylate; made by Nippon Chemical TPA-310, epichlorohydrin-modified trimethylolpropane tri(meth)acrylate: trimethylolpropane type (meth) acrylate such as DA(M)-321, and pentaerythritol tris(methyl) Acrylate, pentaerythritol tetra(meth)acrylate, stearic acid modified pentaerythritol di(meth)acrylate: East Asian synthesis ARONIXM-233, dipentaerythritol hexa(meth) acrylate, dipentaerythritol monohydroxy five (a) Acrylate, alkyl modified dipentaerythritol poly(meth) acrylate: KAYARAD D-310, 320, 330, etc., manufactured by Nippon Kasei Co., Ltd., caprolactone modified dipentaerythritol poly(meth) acrylate: Japanese chemical medicine KAYARAD DPCA-20, 30, 60, 120, etc. pentaerythritol type (meth) acrylate, glycerol di(meth) acrylate, epichlorohydrin modified glycerol tri(meth) acrylate: Changchun industry Denacol DA (M)-314, glycerol (meth) acrylate such as triglycerin di(meth) acrylate, dicyclopentenyl di(meth) acrylate, tricyclopentenyl di(methyl) Acrylate, cyclohexyl di(meth)acrylate, methoxycyclohexyl di(meth)acrylate: Shanyang Guoce PLUP CAM-200 and other fats Formula (meth) acrylate, ginseng (propylene oxyethyl) trimeric isocyanate: East Asian synthesis of ARONIX M-315, ginseng (methacryloxyethyl) trimeric isocyanate, caprolactone modified ginseng ( A trimeric isocyanate type (meth) acrylate such as propylene methoxyethyl) trimeric isocyanate or caprolactone modified ginseng (methacryloxyethyl) isocyanurate.
在具有乙烯性不飽和基之化合物內,例示芳香族系化合物。例如可列舉出:氫醌、間苯二酚、兒茶酚、五倍子酚、雙酚A二(甲基)丙烯酸酯、環氧乙烷(環氧丙烷)改質雙酚A二(甲基)丙烯酸酯[所謂「環氧乙烷(環氧丙烷)」,係指 「環氧乙烷」或「環氧丙烷」,以下相同]、雙酚F二(甲基)丙烯酸酯、環氧乙烷(環氧丙烷)改質雙酚F二(甲基)丙烯酸酯、雙酚S二(甲基)丙烯酸酯、環氧乙烷(環氧丙烷)改質雙酚S二(甲基)丙烯酸酯、表氯醇改質苯二甲酸二(甲基)丙烯酸酯等具有芳香族基之(甲基)丙烯酸酯化合物;四氯雙酚S環氧乙烷(環氧丙烷)改質二(甲基)丙烯酸酯、四溴雙酚S環氧乙烷(環氧丙烷)改質二(甲基)丙烯酸酯等具有利用以具備氯原子以上之原子量的鹵素原子進行取代之芳香族基的苯乙烯類及(甲基)丙烯酸酯化合物等。In the compound having an ethylenically unsaturated group, an aromatic compound is exemplified. For example, hydroquinone, resorcin, catechol, gallic phenol, bisphenol A di(meth) acrylate, ethylene oxide (propylene oxide) modified bisphenol A di(methyl) Acrylate [the so-called "ethylene oxide (propylene oxide)" means "Ethylene oxide" or "propylene oxide", the same as the following], bisphenol F di(meth)acrylate, ethylene oxide (propylene oxide) modified bisphenol F di(meth)acrylate, Bisphenol S di(meth)acrylate, ethylene oxide (propylene oxide) modified bisphenol S di(meth)acrylate, epichlorohydrin modified di(meth)acrylate, etc. Aromatic (meth) acrylate compound; tetrachlorobisphenol S ethylene oxide (propylene oxide) modified di(meth) acrylate, tetrabromobisphenol S ethylene oxide (propylene oxide) A styrene-based or (meth) acrylate compound having an aromatic group substituted with a halogen atom having an atomic weight of a chlorine atom or more, such as a modified di(meth)acrylate.
進一步由塗膜強度、耐擦傷性之觀點而言,可將胺基甲酸乙酯(甲基)丙烯酸酯、環氧基(甲基)丙烯酸酯、聚酯(甲基)丙烯酸酯等多官能(甲基)丙烯酸酯類當作化合物(C)適當使用。環氧基(甲基)丙烯酸酯係透過(甲基)丙烯酸將環氧樹脂之環氧基酯化,並將官能基予以(甲基)丙烯酸酯化者,針對雙酚A型環氧樹脂之(甲基)丙烯酸加成物、針對酚醛清漆型環氧樹脂之(甲基)丙烯酸加成物等。胺基甲酸乙酯(甲基)丙烯酸酯係例如有:使二異氰酸酯與具有羥基之(甲基)丙烯酸酯類反應而獲得者;在異氰酸酯基過剩之條件下使多醇與聚異氰酸酯反應,再將所形成之含異氰酸酯基之胺基甲酸乙酯預聚合物與具有羥基之(甲基)丙烯酸酯類反應而獲得者。抑或是,可為於羥基過剩之條件下使多醇與聚異氰酸酯反應,再將所形成之含羥基之胺基甲酸乙酯預聚合物與具有異氰酸酯基之(甲基)丙烯酸酯 類反應而獲得者。Further, from the viewpoint of coating film strength and scratch resistance, polyfunctional groups such as ethyl urethane (meth) acrylate, epoxy (meth) acrylate, and polyester (meth) acrylate can be used ( A methyl acrylate is suitably used as the compound (C). The epoxy group (meth) acrylate is esterified with (meth)acrylic acid to epoxylate the epoxy group of the epoxy resin, and the functional group is (meth)acrylated, and the bisphenol A type epoxy resin is used. (Meth)acrylic acid adduct, (meth)acrylic acid adduct for novolac type epoxy resin, and the like. The ethyl urethane (meth) acrylate is, for example, obtained by reacting a diisocyanate with a (meth) acrylate having a hydroxyl group; and reacting the polyol with the polyisocyanate under an excess of an isocyanate group, and then The obtained isocyanate group-containing ethyl urethane prepolymer is obtained by reacting a (meth) acrylate having a hydroxyl group. Or, the polyol can be reacted with the polyisocyanate under the condition of excess hydroxyl group, and the formed hydroxyl group-containing ethyl carbamate prepolymer and the (meth) acrylate having an isocyanate group can be formed. The winner of the class reaction.
作為市售品,係可例示如下所述者。As a commercial item, the following can be illustrated.
東亞合成股份有限公司製:ARONIX M-400、ARONIX M-402、ARONIX M-310、ARONIX M-408、ARONIX M-450、ARONIX M-7100、ARONIX M-8030、ARONIX M-8060;大阪有機化學工業股份有限公司製:VISCOAT#400;化藥SARTOMER股份有限公司製:SR-295; DAICEL UCB股份有限公司製:DPHA、Ebecryl 220、Ebecryl 1290K、Ebecryl 5129、Ebecryl 2220、Ebecryl 6602;新中村化學工業股份有限公司製:NK Ester A-TMMT、NK Oligo A-1020、NK Oligo EMA-1020、NK Oligo EA-6310、NK Oligo EA-6320、NK Oligo EA-6340、NK Oligo MA-6、NK Oligo U-4HA、NK Oligo U-6HA、NK Oligo U-324A; BASF公司製:Laromer EA81; Sannopco股份有限公司製:photomer 3016;荒川化學工業股份有限公司製:BEAMSET 371、BEAMSET 575、BEAMSET 577、BEAMSET 700、BEAMSET 710;根上工業股份有限公司製:Artregin UN-3320HA、Artregin UN-3320HB、Artregin UN-3320HC、Artregin UN-3320HS、Artregin UN-9000H、Artregin UN-901T、Artregin HDP、Artregin HDP-3、Artregin H61;日本合成化學工業股份有限公司製:紫光UV-7600B、紫光UV-7610B、紫光UV-7620EA、紫光UV-7630B、紫光 UV-1400B、紫光UV-1700B、紫光UV-6300B;共榮社化學股份有限公司製:LIGHT-ACRYLATE PE-4A、LIGHT-ACRYLATE DPE-6A、UA-306H、UA-306T、UA-306I;日本化藥股份有限公司製:KAYARAD DPHA、KAYARAD DPHA2C、KAYARAD DPHA-40H、KAYARAD D-310、KAYARAD D-330、SR-35;等。Made in East Asia Synthetic Co., Ltd.: ARONIX M-400, ARONIX M-402, ARONIX M-310, ARONIX M-408, ARONIX M-450, ARONIX M-7100, ARONIX M-8030, ARONIX M-8060; Osaka Organic Chemistry Industrial Co., Ltd.: VISCOAT #400; Chemical SARTOMER Co., Ltd.: SR-295; DAICEL UCB Co., Ltd.: DPHA, Ebecryl 220, Ebecryl 1290K, Ebecryl 5129, Ebecryl 2220, Ebecryl 6602; Xinzhongcun Chemical Industry Co., Ltd.: NK Ester A-TMMT, NK Oligo A-1020, NK Oligo EMA-1020, NK Oligo EA-6310, NK Oligo EA-6320, NK Oligo EA-6340, NK Oligo MA-6, NK Oligo U -4HA, NK Oligo U-6HA, NK Oligo U-324A; manufactured by BASF: Laromer EA81; manufactured by Sannopco Co., Ltd.: photomer 3016; manufactured by Arakawa Chemical Industries Co., Ltd.: BEAMSET 371, BEAMSET 575, BEAMSET 577, BEAMSET 700 BEAMSET 710; manufactured by Gensei Industrial Co., Ltd.: Artregin UN-3320HA, Artregin UN-3320HB, Artregin UN-3320HC, Artregin UN-3320HS, Artregin UN-9000H, Artregin UN-901T, Artregin HDP, Artregin HDP-3, Artregin H6 1; Japan Synthetic Chemical Industry Co., Ltd.: Violet UV-7600B, Violet UV-7610B, Violet UV-7620EA, Violet UV-7630B, Violet UV-1400B, Violet UV-1700B, Violet UV-6300B; manufactured by Kyoeisha Chemical Co., Ltd.: LIGHT-ACRYLATE PE-4A, LIGHT-ACRYLATE DPE-6A, UA-306H, UA-306T, UA-306I; Japan Chemical Pharmaceutical Co., Ltd.: KAYARAD DPHA, KAYARAD DPHA2C, KAYARAD DPHA-40H, KAYARAD D-310, KAYARAD D-330, SR-35;
如上所述,含有感光性乙烯性不飽和基之化合物(C)係通常配合於感光性防銲劑油墨等,例如,已知含羧基化合物可提升組成物之顯影性或熱硬化性,而含羥基化合物能使組成物對基材之密接性或顯影性得以增加等。因此,在本發明中亦是如此,於提升組成物之顯影性或熱硬化性時,以使用含羧基化合物[惟,不包含上述含羧基之胺基甲酸乙酯樹脂(A)之限定所述及之化合物]作為含有感光性乙烯性不飽和基之化合物(C)為佳,且,於提高組成物對基材之密接性或顯影性時,以使用含羥基化合物為佳。又,較佳的是,具有乙烯性不飽和基2個以上之多官能化合物係可使用在提高組成物之光感度或解析性之情形,芳香族系不飽和化合物係使用於塗膜之耐熱性提升或折射率控制。在以改善塗膜強度或擦傷性方面為目的下,較佳係進一步使用胺基甲酸乙酯(甲基)丙烯酸酯、環氧基(甲基)丙烯酸酯等寡聚物型(甲基)丙烯酸酯。As described above, the compound (C) containing a photosensitive ethylenically unsaturated group is usually blended in a photosensitive solder resist ink or the like. For example, it is known that a carboxyl group-containing compound can improve the developability or thermosetting property of the composition, and the hydroxyl group is contained. The compound can increase the adhesion or developability of the composition to the substrate. Therefore, the same is true in the present invention, in the case of improving the developability or thermosetting property of the composition, the use of a carboxyl group-containing compound [only, without the above-mentioned carboxyl group-containing urethane resin (A)" Further, the compound (C) containing a photosensitive ethylenically unsaturated group is preferred, and when the adhesion or developability of the composition to the substrate is improved, it is preferred to use a hydroxyl group-containing compound. Moreover, it is preferable that two or more polyfunctional compounds having an ethylenically unsaturated group can be used to improve the photosensitivity or resolution of the composition, and the aromatic unsaturated compound is used for heat resistance of the coating film. Lift or refractive index control. For the purpose of improving the film strength or the scratch resistance, it is preferred to further use an oligomer type (meth)acrylic acid such as ethyl urethane (meth) acrylate or epoxy (meth) acrylate. ester.
又,分子中包含環氧乙烷加成構造者或甘油改質(甲基)丙烯酸酯(例如,東亞合成股份有限公司製之ARONIX M-310、日本化藥股份有限公司製之SR-355等)係因親水 性高,甚至黏度低,所以於本發明中,亦可藉由使用該等化合物,而可獲得顯影性‧解析性非常優越之感光性樹脂組成物,故而特佳。Further, the molecule contains an ethylene oxide addition structure or a glycerin-modified (meth) acrylate (for example, ARONIX M-310 manufactured by Toagosei Co., Ltd., SR-355 manufactured by Nippon Kayaku Co., Ltd., etc.) Due to hydrophilicity In the present invention, it is possible to obtain a photosensitive resin composition which is excellent in developability and resolution, and is particularly preferable in the present invention.
上述含感光性乙烯性不飽和基之化合物(C)係相對於含羧基感光性胺基甲酸乙酯樹脂(A)100重量份,以使用0.1~300重量份為佳,較佳為使用0.5~200重量份,更佳為使用5~100重量份。含感光性乙烯性不飽和基之化合物(C)係以調整感光性樹脂組成物之感光性及解析性為目的而使用。當未滿0.1重量份,則有感光性樹脂組成物之感光性不足的情形,當超過300重量份,則有於彎曲性產生問題之情形。The photosensitive ethylenically unsaturated group-containing compound (C) is preferably used in an amount of 0.1 to 300 parts by weight, preferably 0.5 to 100 parts by weight based on 100 parts by weight of the carboxyl group-containing photosensitive urethane resin (A). 200 parts by weight, more preferably 5 to 100 parts by weight. The compound (C) containing a photosensitive ethylenically unsaturated group is used for the purpose of adjusting the photosensitivity and resolution of the photosensitive resin composition. When it is less than 0.1 part by weight, the photosensitive resin composition may have insufficient photosensitivity, and when it exceeds 300 parts by weight, there is a problem in that the flexibility is problematic.
本發明之感光性樹脂組成物係除了上述含羧基感光性胺基甲酸乙酯樹脂(A)、光聚合起始劑(B)、上述感光性乙烯性不飽和化合物(C)之外,係進一步含有熱硬化性化合物(D)為佳,包含熱硬化性化合物(D)及熱硬化輔助劑(E)更佳。The photosensitive resin composition of the present invention is furthermore than the carboxyl group-containing photosensitive urethane resin (A), the photopolymerization initiator (B), and the photosensitive ethylenically unsaturated compound (C). The thermosetting compound (D) is preferably contained, and the thermosetting compound (D) and the thermosetting assistant (E) are more preferably contained.
針對熱硬化性化合物(D)進行說明。熱硬化性化合物(D)係若具有可與在含羧基感光性胺基甲酸乙酯樹脂(A)中所包含之官能基進行反應之官能基2個以上,則無特別限定。於本發明中,作為與熱硬化性化合物(D)進行反應之官能基,係以含羧基感光性胺基甲酸乙酯樹脂(A)中之羥基及羧基為佳。The thermosetting compound (D) will be described. The thermosetting compound (D) is not particularly limited as long as it has two or more functional groups reactive with the functional group contained in the carboxyl group-containing photosensitive urethane resin (A). In the present invention, the functional group reactive with the thermosetting compound (D) is preferably a hydroxyl group or a carboxyl group in the carboxyl group-containing photosensitive urethane resin (A).
作為具有至少2個可與羥基進行反應之官能基的熱硬化性化合物(D),係可列舉出聚異氰酸酯化合物、胺基樹 脂、酚樹脂、多官能聚羧酸酐。Examples of the thermosetting compound (D) having at least two functional groups reactive with a hydroxyl group include a polyisocyanate compound and an amine-based tree. Lipid, phenolic resin, polyfunctional polycarboxylic anhydride.
聚異氰酸酯化合物係為於分子內複數具有異氰酸酯基之化合物即可,並無特別限定。作為聚異氰酸酯化合物之例,係可列舉出:甲伸苯基二異氰酸酯、六亞甲基二異氰酸酯、異佛爾酮二異氰酸酯、苯二甲基二異氰酸酯、氫化苯二甲基二異氰酸酯、二苯基甲烷二異氰酸酯、氫化二苯基甲烷二異氰酸酯、四甲基苯二甲基二異氰酸酯、伸萘基二異氰酸酯、三苯基甲烷三異氰酸酯、聚亞甲基聚苯基異氰酸酯等聚異氰酸酯化合物,及該等聚異氰酸酯化合物與三羥甲基丙烷等多醇化合物之加成體、該等聚異氰酸酯化合物之滴管體或異三聚氰酸酯體,甚至該等該等聚異氰酸酯化合物與公知之聚醚多醇或聚酯多醇、丙烯酸基多醇、聚丁二烯多醇、聚異戊二醇多醇等之加成體等。The polyisocyanate compound is not particularly limited as long as it has a compound having an isocyanate group in the molecule. Examples of the polyisocyanate compound include methylphenyl diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, benzodimethyl diisocyanate, hydrogenated dimethyl diisocyanate, and diphenyl. a polyisocyanate compound such as methane diisocyanate, hydrogenated diphenylmethane diisocyanate, tetramethyl dimethyl diisocyanate, stilbene diisocyanate, triphenylmethane triisocyanate, polymethylene polyphenyl isocyanate, and the like, and Addition of such a polyisocyanate compound to a polyol compound such as trimethylolpropane, a dropper or isomeric cyanate of the polyisocyanate compound, or even such a polyisocyanate compound An adduct of an ether polyol or a polyester polyol, an acrylic polyol, a polybutadiene polyol, a polyisoprenediol polyol, or the like.
作為胺基樹脂、酚樹脂,係可舉出:尿素、三聚氰胺、苯并胍(benzoguanamine)、酚、甲酚類、雙酚類等化合物與甲醛之加成化合物或其部份縮合物。Examples of the amine-based resin and the phenol resin include urea, melamine, and benzopyrene. (benzoguanamine), an addition compound of a compound such as phenol, cresol or bisphenol with formaldehyde or a partial condensate thereof.
多官能聚羧酸酐只要為具有羧酸酐基2個以上之化合物,則並沒有特別限制,可列舉出四羧酸二酐、六羧酸三酐、六羧酸二酐、順丁烯二酸酐共聚合樹脂等多元羧酸酐類等。又,可在反應中經由脫水反應而形成酐之聚羧酸、聚羧酸酯、聚羧酸半酯等,亦包含在本發明中之「具有2個以上羧酸酐基之化合物」。The polyfunctional polycarboxylic acid anhydride is not particularly limited as long as it has two or more carboxylic anhydride groups, and examples thereof include tetracarboxylic dianhydride, hexacarboxylic acid trihydride, hexacarboxylic dianhydride, and maleic anhydride. A polycarboxylic acid anhydride such as a polymer resin. Further, a polycarboxylic acid, a polycarboxylate or a polycarboxylic acid half ester which forms an anhydride by a dehydration reaction in the reaction, and a "compound having two or more carboxylic anhydride groups" in the present invention are also included.
若更詳細例示,則四羧酸二酐可列舉出:焦蜜石酸酐、二苯基酮四羧酸二酐、聯苯基四羧酸二酐、氧基二苯二甲 酸二酐、二苯基磺酸四羧酸二酐、二苯基硫化四羧酸二酐、丁烷四羧酸二酐、苝四羧酸二酐、萘四羧酸二酐、新日本理化股份有限公司製「RIKACID TMTA-C」、「RIKACID MTA-10」、「RIKACID MTA-15」、「RIKACID TMEG系列」、「RIKACID TDA」等。More specifically exemplified, the tetracarboxylic dianhydride may be exemplified by pyranic anhydride, diphenyl ketone tetracarboxylic dianhydride, biphenyl tetracarboxylic dianhydride, or oxydiphenyl phthalate. Acid dianhydride, diphenyl sulfonic acid tetracarboxylic dianhydride, diphenyl sulfide tetracarboxylic dianhydride, butane tetracarboxylic dianhydride, perylene tetracarboxylic dianhydride, naphthalene tetracarboxylic dianhydride, new Japanese physicochemical "RIKACID TMTA-C", "RIKACID MTA-10", "RIKACID MTA-15", "RIKACID TMEG Series", "RIKACID TDA", etc.
作為順丁烯二酸酐共聚合樹脂,可列舉出:SARTOMER公司製SMA樹脂系列、歧阜SHELLAC製造所(股)製GSM系列等之苯乙烯-順丁烯二酸酐共聚合樹脂、對苯基苯乙烯-順丁烯二酸酐共聚合樹脂、聚乙烯-順丁烯二酸酐等α-烯烴-順丁烯二酸酐共聚合樹脂、DAICEL化學工業股份有限公司製「VEMA」(甲基乙烯基醚與順丁烯二酸酐之共聚合體)、順丁烯二酸酐丙烯酸基改質聚烯烴(「AUROREN系列」:日本製紙化學股份有限公司製)、順丁烯二酸酐共聚合丙烯酸樹脂等。Examples of the maleic anhydride copolymerized resin include a styrene-maleic anhydride copolymer resin such as SMA resin series manufactured by SARTOMER Co., Ltd., and a GSM series manufactured by Kyori SHELLAC Co., Ltd., and p-phenylbenzene. Ethylene-maleic anhydride copolymerized resin, α-olefin-maleic anhydride copolymerized resin such as polyethylene-maleic anhydride, "VEMA" manufactured by DAICEL Chemical Industry Co., Ltd. (methyl vinyl ether and A copolymer of maleic anhydride), a maleic anhydride acrylic modified polyolefin ("AUROREN series" manufactured by Nippon Paper Chemical Co., Ltd.), a maleic anhydride copolymerized acrylic resin, or the like.
作為至少具有2個可與羧基進行反應之官能基的熱硬化成分(D),係可列舉出具有2個以上環氧基或氧代環丁烷基之化合物(k)、多官能乙烯基醚化合物、高分子量聚碳二亞胺類、吖環丙烷(aziridine)化合物等。其中,就硬化速度及硬化物之耐久性觀點而言,具有2個以上環氧基或氧代環丁烷基之化合物(k)係非常適合。Examples of the thermosetting component (D) having at least two functional groups reactive with a carboxyl group include a compound (k) having two or more epoxy groups or oxocyclobutane groups, and a polyfunctional vinyl ether. Compounds, high molecular weight polycarbodiimides, aziridine compounds, and the like. Among them, the compound (k) having two or more epoxy groups or oxocyclobutane groups is very suitable from the viewpoint of the curing rate and the durability of the cured product.
具有2個以上環氧基或氧代環丁烷基之化合物(k)係為在分子內具有2個以上環氧基或氧代環丁烷基之化合物即可,並無特別限制。化合物(k)係作為具有環氧基之化合物,可具體例示有:乙二醇二縮水甘油基醚、聚乙二醇 二縮水甘油基醚、1,6-己二醇二縮水甘油基醚、雙酚A‧表氯醇型環氧樹脂、雙酚F‧表氯醇型環氧樹脂、聯苯‧表氯醇型環氧樹脂、甘油‧表氯醇加成物之聚縮水甘油基醚、苯酚酚醛清漆型環氧樹脂、甲苯酚酚醛清漆型環氧樹脂、日本專利特開2001-240654號公報所揭示之二環戊二烯型環氧樹脂、萘型環氧樹脂、乙二醇‧表氯醇加成物之聚縮水甘油基醚、季戊四醇聚縮水甘油基醚、間苯二酚二縮水甘油基醚、聚丁二烯二縮水甘油基醚、氫醌二縮水甘油基醚、二溴新戊二醇二縮水甘油基醚、新戊二醇二縮水甘油基醚、三羥甲基丙烷聚縮水甘油基醚、六氫苯二甲酸二縮水甘油基醚、氫化雙酚A二縮水甘油基醚、聚丙二醇二縮水甘油基醚、N,N,N',N'-四縮水甘油基間二甲苯二胺、1,3-雙(N,N-二縮水甘油基胺基甲基)環己烷、N,N-二縮水甘油基苯胺、N,N-二縮水甘油基甲苯胺、日本專利特開2004-156024號公報、特開2004-315595號公報、特開2004-323777號公報所揭示之柔軟性優異之環氧化合物,或以下述式(1)~(3)所示構造之環氧化合物等。The compound (k) having two or more epoxy groups or oxocyclobutane groups is not particularly limited as long as it has two or more epoxy groups or oxocyclobutane groups in the molecule. The compound (k) is a compound having an epoxy group, and specific examples thereof include ethylene glycol diglycidyl ether and polyethylene glycol. Diglycidyl ether, 1,6-hexanediol diglycidyl ether, bisphenol A‧ epichlorohydrin type epoxy resin, bisphenol F‧ epichlorohydrin type epoxy resin, biphenyl ‧ epichlorohydrin type Epoxy resin, glycerol, polyglycidyl ether of epichlorohydrin adduct, phenol novolac type epoxy resin, cresol novolac type epoxy resin, and second ring disclosed in Japanese Patent Laid-Open Publication No. 2001-240654 Pentadiene type epoxy resin, naphthalene type epoxy resin, polyglycidyl ether of ethylene glycol/epichlorohydrin adduct, pentaerythritol polyglycidyl ether, resorcinol diglycidyl ether, polybutylene Diene diglycidyl ether, hydroquinone diglycidyl ether, dibromo neopentyl glycol diglycidyl ether, neopentyl glycol diglycidyl ether, trimethylolpropane polyglycidyl ether, six Diglycidyl ether hydride, hydrogenated bisphenol A diglycidyl ether, polypropylene glycol diglycidyl ether, N, N, N', N'-tetraglycidyl metaxylene diamine, 1, 3-bis(N,N-diglycidylaminomethyl)cyclohexane, N,N-diglycidylaniline, N,N-diglycidyltoluidine An epoxy compound excellent in flexibility disclosed in Japanese Laid-Open Patent Publication No. 2004-156777, JP-A-2004-315777, or JP-A-2004-323777, or the following formulas (1) to (3) Constructed epoxy compounds, etc.
又,化合物(k)係作為具有氧代環丁烷基之化合物,可具體例示有:4,4'-雙[(3-乙基-3-氧代環丁烷基)甲氧基甲基]聯苯、(2-乙基-2-氧代環丁烷基)乙醇與對苯二甲酸之酯化物、(2-乙基-2-氧代環丁烷基)乙醇與酚醛清漆樹脂之醚化物、(2-乙基-2-氧代環丁烷基)乙醇與多元羧酸化合物之酯化物等。Further, the compound (k) is a compound having an oxocyclobutane group, and specifically, 4,4'-bis[(3-ethyl-3-oxocyclobutane)methoxymethyl group can be exemplified. Biphenyl, (2-ethyl-2-oxocyclobutane) ethanol and terephthalic acid ester, (2-ethyl-2-oxocyclobutane) ethanol and novolak resin An etherified product, an esterified product of (2-ethyl-2-oxocyclobutane)ethanol and a polyvalent carboxylic acid compound, or the like.
作為化合物(k),脂肪族系之環氧化合物或日本專利特開2004-156024號公報、特開2004-315595號公報、特開2004-323777號公報之環氧化合物係因硬化塗膜之柔軟性優良,故而特佳。又,日本專利特開2001-240654號公報所載二環戊二烯型環氧化合物或酚-酚醛清漆型環氧樹脂、甲酚-酚醛清漆型環氧樹脂、聯苯‧表氯醇型環氧樹脂、4,4'-雙[(3-乙基-3-氧代環丁烷基)甲氧基甲基]聯苯、(2-乙基-2-氧代環丁烷基)乙醇與對苯二甲酸之酯化物等係在本發明中,就熱硬化性及吸濕性或耐熱性等之硬化塗膜耐久性方面而言,為較佳情形。The compound (k), an aliphatic epoxy compound, or an epoxy compound of JP-A-2004-156024, JP-A-2004-315595, and JP-A-2004-323777 are softened by a cured coating film. Excellent, so it is especially good. Further, a dicyclopentadiene type epoxy compound or a phenol-novolac type epoxy resin, a cresol novolak type epoxy resin, a biphenyl type and an epichlorohydrin type ring are disclosed in Japanese Laid-Open Patent Publication No. 2001-240654. Oxygen resin, 4,4'-bis[(3-ethyl-3-oxocyclobutane)methoxymethyl]biphenyl, (2-ethyl-2-oxocyclobutane)ethanol In the present invention, esterified with terephthalic acid or the like is preferable in terms of durability of the cured coating film such as thermosetting property, moisture absorption property, and heat resistance.
作為多官能乙烯基醚化合物之具體例,係可列舉出:乙二醇二乙烯基醚、二乙二醇二乙烯基醚、三乙二醇二乙烯基醚、四乙二醇二乙烯基醚、季戊四醇二乙烯基醚、丙二醇二乙烯基醚、二丙二醇二乙烯基醚、三丙二醇二乙烯基醚、新戊二醇二乙烯基醚、1,4-丁二醇二乙烯基醚、1,6-己二醇二乙烯基醚、甘油二乙烯基醚、三羥甲基丙烷二乙烯基醚、1,4-二羥基環己烷二乙烯基醚、1,4-二羥基甲基環己烷二乙烯基醚、氫醌二乙烯基醚、環氧乙烷改質氫醌二乙烯基醚、環氧乙烷改質間苯二酚二乙烯基醚、環氧乙烷改質雙酚A二乙烯基醚、環氧乙烷改質雙酚S二乙烯基醚、甘油三乙烯基醚、梨糖醇四乙烯基醚、三羥甲基丙烷三乙烯基醚、季戊四醇三乙烯基醚、季戊四醇四乙烯基醚、二季戊四醇六乙烯基醚、二季戊四醇聚乙烯基醚、二-三羥甲基丙烷四乙烯基醚、二-三羥甲基丙烷聚乙烯基醚等。Specific examples of the polyfunctional vinyl ether compound include ethylene glycol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, and tetraethylene glycol divinyl ether. , pentaerythritol divinyl ether, propylene glycol divinyl ether, dipropylene glycol divinyl ether, tripropylene glycol divinyl ether, neopentyl glycol divinyl ether, 1,4-butanediol divinyl ether, 1, 6-hexanediol divinyl ether, glycerin divinyl ether, trimethylolpropane divinyl ether, 1,4-dihydroxycyclohexane divinyl ether, 1,4-dihydroxymethylcyclohexane Alkenyl divinyl ether, hydroquinone divinyl ether, ethylene oxide modified hydroquinone divinyl ether, ethylene oxide modified resorcinol divinyl ether, ethylene oxide modified bisphenol A Divinyl ether, ethylene oxide modified bisphenol S divinyl ether, glycerol trivinyl ether, Pearitol tetravinyl ether, trimethylolpropane trivinyl ether, pentaerythritol trivinyl ether, pentaerythritol tetravinyl ether, dipentaerythritol hexavinyl ether, dipentaerythritol polyvinyl ether, di-trimethylol Propane tetravinyl ether, di-trimethylolpropane polyvinyl ether, and the like.
高分子量聚碳基二亞胺係有日清紡績股份有限公司之Carbodilite系列。其中,Carbodilite V-01, 03, 05, 07, 09係因與有機溶劑之相溶性優異,故佳。The high molecular weight polycarbodiimide is the Carbodilite series of Nisshin Textile Co., Ltd. Among them, Carbodilite V-01, 03, 05, 07, 09 is excellent in compatibility with an organic solvent.
作為吖環丙烷化合物,係可列舉出:2,2'-雙羥基甲基丁醇參[3-(1-吖環丙烷基)丙酸酯]、4,4'-雙(伸乙基亞胺基羰基胺基)二苯基甲烷等。Examples of the indole cyclopropane compound include 2,2'-bishydroxymethylbutanol gin [3-(1-indolyl)propionate], and 4,4'-bis (extended ethyl group). Aminocarbonylamino)diphenylmethane or the like.
作為其他熱硬化性化合物(D),只要為透過加熱而將苯并 (benzoxazine)化合物、苯并環丁烯化合物、順丁烯二醯胺化合物、納迪克醯亞胺(nadimide)化合物、烯丙 基納迪克醯亞胺化合物、三聚氰胺化合物、胍(guanamine)化合物、嵌段異氰酸酯化合物等予以硬化之化合物,均可有效使用。該等具有光聚合性基或可與羧基反應之官能基、可與羥基反應之官能基的化合物,因可提高硬化後之塗膜耐熱性,故能特別有效使用。As the other thermosetting compound (D), benzo is added as long as it is permeated by heating. (benzoxazine) compound, benzocyclobutene compound, maleimide compound, nadimide compound, allyl nadic ylide compound, melamine compound, hydrazine A compound which is hardened by a compound such as a guanamine compound or a blocked isocyanate compound can be effectively used. These compounds having a photopolymerizable group or a functional group reactive with a carboxyl group and a functional group reactive with a hydroxyl group can be used particularly effectively because the heat resistance of the coating film after curing can be improved.
該等熱硬化性化合物(D)係可僅採用一種,或併用兩種以上亦可。熱硬化性化合物(D)之使用量係考慮感光性樹脂組成物之用途等而決定即可,並沒有特別限制,相對於含羧基之感光性胺基甲酸乙酯樹脂(A)100重量份,以0.1重量份~100重量份之範圍內為佳,以0.5重量份~80重量份之範圍內為更佳。藉此,由於能夠將感光性樹脂組成物之交聯密度調節至適當值,所以可更進一步提升感光性樹脂組成物之各種物性。當熱硬化性化合物(D)之使用量少於0.1重量份,則加熱硬化後之塗膜交聯密度過低,而有凝聚力或耐久性不充分之情形。又,當該使用量超過100重量份,則加熱硬化後之交聯密度過高,其結果係有塗膜彎曲性、可撓性降低、甚至基板的反翹明顯惡化之情形。These thermosetting compounds (D) may be used alone or in combination of two or more. The amount of the thermosetting compound (D) to be used is determined in consideration of the use of the photosensitive resin composition, etc., and is not particularly limited, and is 100 parts by weight based on 100 parts by weight of the carboxyl group-containing photosensitive urethane resin (A). It is preferably in the range of 0.1 part by weight to 100 parts by weight, more preferably in the range of 0.5 part by weight to 80 parts by weight. Thereby, since the crosslinking density of the photosensitive resin composition can be adjusted to an appropriate value, various physical properties of the photosensitive resin composition can be further improved. When the amount of the thermosetting compound (D) used is less than 0.1 part by weight, the crosslinking density of the coating film after heat curing is too low, and cohesive force or durability is insufficient. In addition, when the amount used exceeds 100 parts by weight, the crosslinking density after heat curing is too high, and as a result, the coating film bendability and flexibility are lowered, and even the back warpage of the substrate is remarkably deteriorated.
其次,針對熱硬化輔助劑(E)進行說明。於本發明中,熱硬化輔助劑係表示於熱硬化時直接或觸媒性對硬化反應發生幫助之化合物。Next, the heat hardening aid (E) will be described. In the present invention, the thermosetting assistant means a compound which directly or catalytically contributes to a hardening reaction at the time of thermosetting.
熱硬化輔助劑(E)係可視所使用之熱硬化性化合物(D)而適當選擇。又,含羧基之感光性胺基甲酸乙酯樹脂(A)與熱硬化性化合物(D)之硬化條件係可根據所使用之熱硬化性化合物(D)或熱硬化輔助劑(E)而適當選擇。The thermosetting assistant (E) can be appropriately selected depending on the thermosetting compound (D) to be used. Further, the curing conditions of the carboxyl group-containing photosensitive urethane resin (A) and the thermosetting compound (D) can be appropriately selected depending on the thermosetting compound (D) or the thermosetting auxiliary (E) to be used. select.
作為熱硬化輔助劑(E),係例如可列舉出:三乙基胺、三丁基胺、苄基二甲基胺、2,4,6-參(二甲基胺基甲基)酚、N-甲基哌等3級胺類及其鹽類;2-甲基咪唑、2-苯基咪唑、2-月桂基咪唑、2-乙基-4-甲基咪唑、1-氰基乙基-2-甲基咪唑、2,4-二氰基-6-[2-甲基咪唑啉基-1]-乙基-S-三等咪唑類及其鹽類;1,5-二氮雜聯環[5,4,0]-7-月桂烷、1,5-二氮雜聯環[4,3,0]-5-壬烯、1,4-二氮雜聯環[2,2,2]辛烷等二氮雜聯環化合物類;三丁基膦、三苯基膦、參(二甲氧基苯基)膦、參(羥基丙基)膦、參(氰基乙基)膦等膦類;四苯基鏻四苯基硼酸鹽、甲基三丁基鏻四苯基硼酸鹽、甲基三氰基乙基鏻四苯基硼酸鹽等鏻鹽類;其他,作為觸媒性且本身直接對硬化反應發生幫助之化合物,係可列舉出二氰基二醯胺、羧酸醯肼等。羧酸醯肼係可列舉有琥珀酸醯肼、己二酸醯肼等。Examples of the thermosetting assistant (E) include triethylamine, tributylamine, benzyldimethylamine, and 2,4,6-cis (dimethylaminomethyl)phenol. N-methylper Grade 3 amines and their salts; 2-methylimidazole, 2-phenylimidazole, 2-lauryl imidazole, 2-ethyl-4-methylimidazole, 1-cyanoethyl-2-methyl Imidazole, 2,4-dicyano-6-[2-methylimidazolinyl-1]-ethyl-S-three Imidazoles and their salts; 1,5-diazabicyclo[5,4,0]-7-octadecane, 1,5-diazabicyclo[4,3,0]-5-oxime a diazabicyclic compound such as an alkene or a 1,4-diazabicyclo[2,2,2]octane; a tributylphosphine, a triphenylphosphine or a bis(dimethoxyphenyl)phosphine; a phosphine such as hydroxypropylphosphine or cyanoethylphosphine; tetraphenylphosphonium tetraphenylborate, methyltributylphosphonium tetraphenylborate, methyltricyanoethylguanidinium An onium salt such as a tetraphenylborate; or a compound which is a catalytic property and which directly contributes to a hardening reaction, may be dicyanodiamine or carboxylic acid hydrazine. Examples of the carboxylic acid lanthanum include cesium succinate and cesium adipate.
在本發明中,於使用環氧化合物作為硬化性化合物(D)之情形,作為熱硬化輔助劑(E),若採用二氰基二醯胺、羧酸醯肼、咪唑類、二氮雜聯環化合物類,因為可以更有效地進行熱硬化反應,塗膜耐性優異,故為佳。In the present invention, in the case where an epoxy compound is used as the curable compound (D), as the thermosetting assistant (E), if dicyanoguanamine, carboxylic acid hydrazine, imidazole or diazide is used, The cyclic compound is preferred because it can perform a thermosetting reaction more effectively and has excellent coating film resistance.
另外,於本發明中,熱硬化輔助劑(E)係相對於含羧基之感光性胺基甲酸乙酯樹脂(A)100重量份,以使用0.1~10重量份之範圍內為佳,以使用0.5~8重量份之範圍內為更佳。當使用量少於0.1重量份,無法發揮作為熱 硬化輔助劑之充分效果,而有最後塗膜凝聚力或耐久性不充足之情形。又,當該使用量超過10重量份,則有過剩熱硬化輔助劑殘留於系統內,發生滲出或絕緣性之惡化等之使塗膜諸物性惡化之情形。Further, in the present invention, the thermosetting auxiliary (E) is preferably used in an amount of 0.1 to 10 parts by weight based on 100 parts by weight of the photosensitive urethane resin (A) containing a carboxyl group. It is more preferably in the range of 0.5 to 8 parts by weight. When used in an amount of less than 0.1 parts by weight, it cannot be used as heat The effect of the hardening aid is sufficient, and there is a case where the final film cohesion or durability is insufficient. In addition, when the amount is more than 10 parts by weight, the excess heat curing auxiliary agent remains in the system, and the physical properties of the coating film may deteriorate due to bleeding or deterioration of insulation properties.
本發明之感光性樹脂組成物係可因應需要而含有上述含羧基之感光性胺基甲酸乙酯樹脂(A)或含感光性乙烯性不飽和基之化合物(C)以外的樹脂。作為含羧基之感光性胺基甲酸乙酯樹脂(A)或含感光性乙烯性不飽和基之化合物(C)以外的樹脂,係可列舉出:丙烯酸系樹脂、聚酯樹脂、胺基甲酸乙酯樹脂、脲樹脂、胺基甲酸乙酯脲樹脂、環氧樹脂、聚醯胺樹脂、聚醯亞胺樹脂等。該等係就顯影性之觀點而言,以含有羧基者為佳,又,以與含羧基之感光性胺基甲酸乙酯樹脂(A)或含感光性乙烯性不飽和基之化合物(C)的相溶性優越者為佳。於本發明中,在含有含羧基之感光性胺基甲酸乙酯樹脂(A)或含感光性乙烯性不飽和基之化合物(C)以外之樹脂的情形,可單獨使用或多數併用。The photosensitive resin composition of the present invention may contain a resin other than the above-mentioned carboxyl group-containing photosensitive urethane resin (A) or a photosensitive ethylenically unsaturated group-containing compound (C). Examples of the resin other than the photosensitive urethane resin (A) containing a carboxyl group or the compound (C) containing a photosensitive ethylenically unsaturated group include an acrylic resin, a polyester resin, and a urethane. An ester resin, a urea resin, a urethane urea resin, an epoxy resin, a polyamide resin, a polyimide resin, or the like. These are preferably those containing a carboxyl group from the viewpoint of developability, and further, a photosensitive urethane resin (A) containing a carboxyl group or a compound (C) containing a photosensitive ethylenically unsaturated group. The compatibility is superior. In the present invention, in the case of a resin other than the photosensitive urethane resin (A) containing a carboxyl group or the compound (C) containing a photosensitive ethylenically unsaturated group, they may be used singly or in combination.
其他,在不損及目的之範圍內,可進一步於本發明之感光性樹脂組成物中添加作為任意成分之溶劑、染料、顏料、難燃劑、抗氧化劑、聚合禁止劑、平滑劑、保濕劑、黏度調整劑、防腐劑、抗菌劑、防靜電劑、抗黏連劑、紫外線吸收劑、紅外線吸收劑、電磁波遮蔽劑、填充料等。特別是使用在電子材料用途中直接接觸於電路之絕緣構件(例如電路保護膜、覆蓋層、層間絕緣材料等)或電路週 邊受到高熱的構件(印刷佈線板接著劑、支持基板等)時,係以併用難燃劑為佳。Further, a solvent, a dye, a pigment, a flame retardant, an antioxidant, a polymerization inhibiting agent, a smoothing agent, a moisturizing agent which is an optional component may be further added to the photosensitive resin composition of the present invention in a range which does not impair the purpose. , viscosity modifier, preservative, antibacterial agent, antistatic agent, anti-blocking agent, ultraviolet absorber, infrared absorber, electromagnetic wave shielding agent, filler, etc. In particular, the use of insulating members (such as circuit protection films, covering layers, interlayer insulating materials, etc.) or circuit circuits that are in direct contact with the circuit in the use of electronic materials When a member having high heat (a printed wiring board adhesive, a supporting substrate, or the like) is used, it is preferable to use a flame retardant in combination.
作為難燃劑,係可列舉出磷酸三聚氰胺、聚磷酸三聚氰胺、磷酸胍、聚磷酸胍、磷酸銨、聚磷酸銨、磷酸醯胺銨、聚磷酸醯胺銨、磷酸胺甲酸酯、聚磷酸胺甲酸酯等磷酸鹽系化合物或聚磷酸鹽系化合物;紅磷、有機磷酸酯化合物、磷氮基(phosphazene)化合物、膦酸(phosphonic acid化合物、膦酸(phosphinic acid)化合物、膦氧化物化合物、磷烷(phosphorane)化合物、燐(phosphor)醯胺化合物等磷系難燃劑;三聚氰胺、蜜白胺(melam)、蜜勒胺(melem)、蜜龍胺(melon)、三聚氰胺三聚氰酸酯等三系化合物;三聚氰酸化合物、異三聚氰酸化合物、三唑系化合物、四唑系化合物、重氮化合物、尿素等氮系難燃劑;矽酮化合物或矽烷化合物等矽系難燃劑;鹵化雙酚A、鹵化環氧化合物、鹵化苯氧化合物等低分子含鹵素化合物;經鹵化之寡聚體或聚合物等鹵素系難燃劑;氫氧化鋁、氫氧化鎂、氫氧化鋯、氫氧化鋇、氫氧化鈣等金屬氫氧化物;氧化錫、氧化鋁、氧化鎂、氧化鋯、氧化鋅、氧化鉬、氧化銻、氧化鎳、碳酸鋅、碳酸鎂、碳酸鈣、碳酸鋇、硼酸鋅、水合玻璃等無機系難燃劑等。於本發明中,近年所取捨而考慮對於環境的影響時,較佳係使用磷系難燃劑或氮系難燃劑等非鹵素系難燃劑,其中,又以藉由併用本發明之感光性樹脂組成物,使用因難燃性而具有效果之磷氮基化合物、膦酸化合物、聚磷酸三聚氰胺、聚磷酸銨、三聚 氰胺三聚氰酸酯等為佳。在本發明中,該等難燃劑係可單獨使用或多數併用。Examples of the flame retardant include melamine phosphate, melamine polyphosphate, strontium phosphate, strontium polyphosphate, ammonium phosphate, ammonium polyphosphate, ammonium amide ammonium phosphate, ammonium polyphosphate ammonium phosphate, urethane phosphate, and polyphosphoric acid amine. a phosphate compound or a polyphosphate compound such as a formate; red phosphorus, an organic phosphate compound, a phosphazene compound, a phosphonic acid compound, a phosphinic acid compound, a phosphine oxide compound Phosphorus-based flame retardants such as phosphorane compounds, phosphor phthalamide compounds; melamine, melam, melem, melon, melamine cyanuric acid Ester, etc. a compound; a cyanuric compound, a cyanuric acid compound, a triazole compound, a tetrazole compound, a diazo compound, a nitrogen-based flame retardant such as urea; a fluorene-based flame retardant such as an anthrone compound or a decane compound; Halogenated halogen-containing compounds such as halogenated bisphenol A, halogenated epoxy compounds, halogenated phenoxy compounds, halogen-based flame retardants such as halogenated oligomers or polymers; aluminum hydroxide, magnesium hydroxide, zirconium hydroxide, Metal hydroxide such as barium hydroxide or calcium hydroxide; tin oxide, aluminum oxide, magnesium oxide, zirconium oxide, zinc oxide, molybdenum oxide, cerium oxide, nickel oxide, zinc carbonate, magnesium carbonate, calcium carbonate, barium carbonate, boric acid An inorganic flame retardant such as zinc or hydrated glass. In the present invention, in consideration of the influence on the environment in recent years, it is preferable to use a non-halogen flame retardant such as a phosphorus-based flame retardant or a nitrogen-based flame retardant, and in combination, the photosensitive agent of the present invention is used in combination. As the resin composition, a phosphorus-nitrogen compound, a phosphonic acid compound, melamine polyphosphate, ammonium polyphosphate, melamine cyanurate or the like which is effective due to flame retardancy is preferably used. In the present invention, the flame retardants may be used singly or in combination.
本發明之感光性樹脂組成物及其硬化物係因具有鹼顯影性優越之特徵,故而能適當使用於包含光硬化、鹼顯影、後熟處理之塗膜形成製程之用途上。此外,由於銲錫耐熱性、塗膜耐性優異,且可撓性、彎曲性亦優良,所以能夠適當使用在可撓性印刷佈線板用防銲劑油墨或感光性覆蓋膜用途上。Since the photosensitive resin composition of the present invention and the cured product thereof are excellent in alkali developability, they can be suitably used in applications including a coating film forming process including photocuring, alkali developing, and post-cooking. In addition, since it is excellent in solder heat resistance and coating film resistance, and is excellent in flexibility and flexibility, it can be suitably used for a solder resist ink or a photosensitive cover film for a flexible printed wiring board.
本發明之感光性樹脂組成物係可塗佈在作為基材之金屬、陶瓷、玻璃、塑膠、木材、石板等,並無特別限制。作為具體塑膠之種類,係可列舉出聚酯、聚烯烴、聚碳酸酯、聚苯乙烯、聚甲基丙烯酸甲酯、三乙醯基纖維素樹脂、ABS樹脂、AS樹脂、聚醯胺、環氧樹脂、三聚氰胺樹脂等。又,基材形狀係可列舉為薄膜片、板狀面板、透鏡形狀、碟形狀、纖維狀者,並沒有特別限制。The photosensitive resin composition of the present invention can be applied to a metal, ceramic, glass, plastic, wood, slate or the like as a substrate, and is not particularly limited. Examples of the specific plastics include polyester, polyolefin, polycarbonate, polystyrene, polymethyl methacrylate, triethyl fluorenyl cellulose resin, ABS resin, AS resin, polyamine, and ring. Oxygen resin, melamine resin, etc. Moreover, the shape of the substrate is not limited to a film sheet, a plate-shaped panel, a lens shape, a dish shape, or a fiber shape.
本發明之感光性樹脂組成物係可藉由公知輻射硬化方法而硬化,製成硬化物,可使用電子束、紫外線、400~500nm之可見光,作為活性能量射線。關於照射之電子束來源,可以使用熱電子放射槍、電場放射槍等。又,關於紫外線及400~500nm之可見光源(光源),例如能使用高壓水銀燈、超高壓水銀燈、金屬鹵素燈、鎵燈、氙燈、碳弧燈等。具體而言,就屬於點光源且輝度安定性而言,大多採用超高壓水銀燈、氙水銀燈、金屬鹵素燈。所照射之活性能量射線量係可適當設定在5~2000mJ/cm2 之範圍,為在工程上 容易管理,以50~1000mJ/cm2 之範圍為佳。另外,該等活性能量射線可與紅外線、遠紅外線、熱風、高頻加熱等所造成之熱一併使用。The photosensitive resin composition of the present invention can be cured by a known radiation curing method to obtain a cured product, and an electron beam, an ultraviolet ray, and visible light of 400 to 500 nm can be used as an active energy ray. As the source of the electron beam to be irradiated, a thermal electron ray gun, an electric field radiant gun, or the like can be used. Further, as the ultraviolet light and the visible light source (light source) of 400 to 500 nm, for example, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a metal halide lamp, a gallium lamp, a xenon lamp, a carbon arc lamp or the like can be used. Specifically, in terms of point light sources and brightness stability, ultrahigh pressure mercury lamps, mercury lamps, and metal halide lamps are often used. The amount of the active energy ray to be irradiated can be appropriately set in the range of 5 to 2000 mJ/cm 2 , and is easy to manage in engineering, and is preferably in the range of 50 to 1000 mJ/cm 2 . Further, the active energy rays can be used together with heat caused by infrared rays, far infrared rays, hot air, high frequency heating, or the like.
本發明之感光性樹脂組成物於使用作為光學防銲劑之情形下,可作成為溶解於溶劑中之液狀防銲劑油墨或預先使溶劑乾燥之乾膜型防銲劑。When the photosensitive resin composition of the present invention is used as an optical solder resist, it can be used as a liquid solder resist ink dissolved in a solvent or a dry film type solder resist which is dried in advance.
作為液狀防銲劑油墨使用時,本發明之感光性樹脂組成物係塗佈在基材上後,透過自然或強制乾燥而使溶劑揮發之後,進行輻射硬化亦可,或於塗佈之後並於輻射硬化後,進行自然或強制乾燥也可,較佳係於自然或強制乾燥後進行輻射硬化。又,為液狀防銲劑油墨之情形下,保存步驟、塗佈步驟等對基材之塗佈結束為止之期間,於處理上,因不引起溶劑揮發為較佳,故而,作為樹脂合成時所採用之溶劑或油墨作成時之稀釋溶劑,以高沸點者為佳。例如,以使用卡必醇醋酸酯、甲氧基丙基醋酸酯、環己酮、二異丁基酮等為特佳。另外,在液狀防銲劑油墨之情形,當考慮保存安定性或處理性,亦有預先另外保存硬化劑,而於塗佈前視需要來混合硬化劑進行使用之2液型。本發明之情形亦可視需要將光聚合起始劑(B)、熱硬化性化合物(D)、熱硬化輔助劑(E)與其餘物質分開保存等之作為2液型來使用。When it is used as a liquid solder resist ink, the photosensitive resin composition of the present invention is applied to a substrate, and after being volatilized by natural or forced drying, the solvent may be cured by radiation or after coating. After radiation hardening, natural or forced drying may also be carried out, preferably after natural or forced drying. Further, in the case of the liquid solder resist ink, it is preferable that the storage step, the coating step, and the like are completed until the application of the substrate is completed, since the solvent is not volatilized during the treatment, and therefore, as the resin is synthesized, The solvent used in the preparation of the solvent or ink is preferably a high boiling point. For example, it is particularly preferable to use carbitol acetate, methoxypropyl acetate, cyclohexanone, diisobutyl ketone or the like. Further, in the case of the liquid solder resist ink, in consideration of storage stability or handleability, a two-liquid type in which a curing agent is additionally stored in advance and a curing agent is mixed as needed before coating is considered. In the case of the present invention, the photopolymerization initiator (B), the thermosetting compound (D), the thermosetting assistant (E), and the rest of the materials may be stored separately as a two-component type.
另一方面,於當作乾膜型防銲劑使用之情形下,首先,在分離膜等脫模性佳之薄膜基材上,將溶解於溶劑中之感光性組成物塗布後,藉由使溶劑乾燥,而製作乾膜型防銲 劑。此時,作為所使用之溶劑,係與上述液狀防銲劑油墨相異,因為需要短時間完全使溶劑乾燥,故以低沸點溶劑為佳。例如,以可採用甲基乙基酮、甲基異丁基酮、醋酸乙酯、醋酸丁酯、四氫呋喃、甲苯、異丁醇等為特佳。於分離膜上所作成之乾膜係在貼合於形成在聚醯亞胺上之銅電路等之後,透過層合或真空層合來進行氣泡等之去除及對電路之密接。在此貼合步驟後,有隔著分離膜而進行輻射硬化之情形,或剝離分離膜後使接觸顯影圖案,進行輻射硬化之情形。在使顯影圖案接觸而進行輻射硬化時,因為於乾膜上有黏性(tack),而有污染顯影圖案之情形,所以作為乾膜型防銲劑,係要求乾燥塗膜之黏性少。本發明之感光性樹脂組成物係因應需要而能減少黏性,因此可有效作為乾膜防銲劑而使用。On the other hand, in the case of being used as a dry film type solder resist, first, a photosensitive composition dissolved in a solvent is applied onto a film substrate having a good release property such as a separation film, and then the solvent is dried. And making dry film type solderproof Agent. In this case, the solvent to be used is different from the above liquid solder resist ink, and since it is necessary to completely dry the solvent in a short time, it is preferred to use a solvent having a low boiling point. For example, methyl ethyl ketone, methyl isobutyl ketone, ethyl acetate, butyl acetate, tetrahydrofuran, toluene, isobutanol or the like can be preferably used. The dry film formed on the separation film is bonded to a copper circuit or the like formed on the polyimide, and then removed by lamination or vacuum lamination to adhere the cells and the like. After the bonding step, there is a case where the radiation is hardened by the separation film, or the separation film is peeled off, and the development pattern is contacted to perform radiation hardening. When the developing pattern is brought into contact and radiation hardened, since there is a tack on the dry film and the developed pattern is contaminated, the dry film type solder resist is required to have less stickiness. Since the photosensitive resin composition of the present invention can reduce the viscosity as needed, it can be effectively used as a dry film solder resist.
本發明之感光性樹脂組成物係進一步進行輻射硬化後,藉由顯影而形成圖案,進行熱硬化作為後熟步驟,而形成耐性優越之皮膜。後熟處理係以100℃~200℃進行30分鐘~2小時為佳。又,為了進一步提高塗膜耐性,於後熟之後,亦視需要可以照射活性能量射線。藉由在後熟之後照射活性能量射線,而能夠更加提升銲錫耐熱性等。Further, after the radiation-curing composition of the present invention is further subjected to radiation curing, a pattern is formed by development, and thermal curing is performed as a post-ripening step to form a film having excellent resistance. The post-cooking treatment is preferably carried out at 100 ° C to 200 ° C for 30 minutes to 2 hours. Further, in order to further improve the coating film resistance, after the post-cooking, the active energy ray may be irradiated as needed. Solder heat resistance and the like can be further improved by irradiating the active energy ray after the post-cooking.
以下,藉由實施例來進一步詳細說明本發明,以下之實施例並非限制本發明之權利範圍者。另外,實施例之「份」係指「重量份」。The invention is further illustrated by the following examples, which are not intended to limit the scope of the invention. In addition, the "parts" of the examples mean "parts by weight".
此外,GPC之測量條件係如下所述。In addition, the measurement conditions of GPC are as follows.
<重量平均分子量(Mw)之測量> Mw之測量係採用東梭股份有限公司製之GPC(凝膠滲透色層分析法)「HPC-8020」。GPC係將溶解於溶媒(THF:四氫呋喃)之物質藉由其分子尺寸差異而進行分離定量之液體色層分析法。本發明之測量係採用將「LF-604」(昭合電工股份有限公司製:迅速分析用GPC管柱:6mmID×150mm尺寸)串聯連續使用2根於管柱,於流量0.6ml/min、管柱溫度40℃之條件下進行,重量平均分子量(Mw)之決定係由聚苯乙烯換算來進行。<Measurement of Weight Average Molecular Weight (Mw)> The measurement of Mw was carried out by GPC (gel permeation chromatography) "HPC-8020" manufactured by Tosoh Corporation. GPC is a liquid chromatography method in which a substance dissolved in a solvent (THF: tetrahydrofuran) is separated and quantified by a difference in molecular size thereof. In the measurement system of the present invention, "LF-604" (made by Zhaohe Electric Co., Ltd.: GPC column for rapid analysis: 6 mm ID × 150 mm size) is continuously used in series in two columns at a flow rate of 0.6 ml/min, and the tube is used. The column temperature was 40 ° C, and the weight average molecular weight (Mw) was determined in terms of polystyrene.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g,Mw=1020)156份、二羥甲基丁酸(日本化成股份有限公司製)129份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入異佛爾酮二異氰酸酯215份,在90℃下進行攪拌8小時,進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為13000,且實際測量之樹脂固形分酸價98mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。Polytetramethylene glycerol was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer (PTG1000sn: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyl value = 110 mgKOH/g, Mw = 1020) 156 parts, 129 parts of dimethylolbutanoic acid (manufactured by Nippon Kasei Co., Ltd.), and 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, 215 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of ethyl carbamate. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 13,000 in terms of polystyrene and an actually measured resin solid value of 98 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯111份、二甲基苄基胺6份,進一步加入作為聚合禁 止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為14800,且實際測量之樹脂固形分酸價8mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 111 parts of glycidyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization prohibition. The hydroquinone of the stopper was 0.3 parts, and the reaction at 90 ° C was carried out for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 14800 in terms of polystyrene and an actual measured acid value of 8 mgKOH/g of the resin.
接著對該燒瓶加入琥珀酸酐63份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係863g/eq,聚苯乙烯換算之重量平均分子量為15400,且實際測量之樹脂固形分酸價為73mgKOH/g。Next, 63 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the carboxyl group-containing photosensitive urethane resin prepared by the present production method is 863 g/eq, and the weight average molecular weight in terms of polystyrene is 15,400, and the actually measured resin is solid. The acid value was 73 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g,Mw=1020)4份、二羥甲基丁酸(日本化成股份有限公司製)201份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入異佛爾酮二異氰酸酯296份,在90℃下進行攪拌8小時,進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為8900,且實際測量之樹脂固形分酸價152mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。Polytetramethylene glycerol was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer (PTG1000sn: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyl value = 110 mgKOH/g, Mw = 1020) 4 parts, 201 parts of dimethylolbutanoic acid (manufactured by Nippon Kasei Co., Ltd.), and 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, 296 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of urethane. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing urethane prepolymer having a weight average molecular weight of 8900 in terms of polystyrene and an actual measured acid value of 152 mgKOH/g of the resin.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成 乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯193份、二甲基苄基胺7份,進一步加入作為聚合禁止劑之氫醌0.4份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為9600,且實際測量之樹脂固形分酸價1mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, stop the nitrogen from the nitrogen introduction tube of the flask and switch to Into the introduction of dry air, 193 parts of glycidyl methacrylate and 7 parts of dimethylbenzylamine were added while stirring, and 0.4 parts of hydroquinone as a polymerization inhibiting agent was further added, and the reaction was carried out at 90 ° C for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 9,600 in terms of polystyrene and an actually measured resin solid content of 1 mgKOH/g.
接著對該燒瓶加入琥珀酸酐136份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係611g/eq,聚苯乙烯換算之重量平均分子量為11020,且實際測量之樹脂固形分酸價為92mgKOH/g。Next, 136 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the resin component of the carboxyl group-containing photosensitive urethane resin prepared by the present production example is 611 g/eq, and the weight average molecular weight in terms of polystyrene is 1,020, and the actually measured resin is solid. The acid value was 92 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g,Mw=1020)318份、二羥甲基丁酸(日本化成股份有限公司製)46份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入異佛爾酮二異氰酸酯136份,在90℃下進行攪拌8小時,進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為19800,且實際測量之樹脂固形分酸價35mgKOH/g之含羧 基之胺基甲酸乙酯預聚合物。Polytetramethylene glycerol was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer (PTG1000sn: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyl value = 110 mgKOH/g, Mw = 1020) 318 parts, 46 parts of dimethylolbutanoic acid (manufactured by Nippon Kasei Co., Ltd.), and 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, 136 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of urethane. After the completion of the reaction, a small amount of sampling was carried out to obtain a polystyrene-converted weight average molecular weight of 19,800, and the actually measured resin solid content of the acid value of 35 mgKOH/g of the carboxyl group Base urethane prepolymer.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯44份、二甲基苄基胺5份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為22000,且實際測量之樹脂固形分酸價3mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 44 parts of glycidyl methacrylate and 5 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization inhibitor. The hydrogen hydrazine was 0.3 parts, and the reaction at 90 ° C was carried out for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 22,000 in terms of polystyrene and an actual measured resin having an acid value of 3 mgKOH/g.
接著對該燒瓶加入琥珀酸酐31份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係1846g/eq,聚苯乙烯換算之重量平均分子量為23100,且實際測量之樹脂固形分酸價為30mgKOH/g。Next, 31 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the resin solid content of the carboxyl group-containing photosensitive urethane resin prepared by the present production example was 1846 g/eq, and the weight average molecular weight in terms of polystyrene was 23,100, and the actually measured resin solid content was determined. The acid value was 30 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g,Mw=1020)140份、二羥甲基丁酸(日本化成股份有限公司製)115份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入異佛爾酮二異氰酸酯244份,在90℃下進行攪拌8小時,進行胺基甲酸乙酯化之反應。於反應結束後,進行 少量採樣,而獲得聚苯乙烯換算之重量平均分子量為48900,且實際測量之樹脂固形分酸價87mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。Polytetramethylene glycerol was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer (PTG1000sn: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyl value = 110 mgKOH/g, Mw = 1020) In an amount of 115 parts, 115 parts of dimethylolbutanoic acid (manufactured by Nippon Kasei Co., Ltd.) and 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, 244 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of ethyl carbamate. After the reaction is over, proceed A small amount of sample was obtained, and a polystyrene-converted weight average molecular weight of 48,900 was obtained, and the actually measured resin solid content was 87 mgKOH/g of a carboxyl group-containing urethane prepolymer.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯111份、二甲基苄基胺6份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為52200,且實際測量之樹脂固形分酸價5mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 111 parts of glycidyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization inhibitor. The hydrogen hydrazine was 0.3 parts, and the reaction at 90 ° C was carried out for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 52,200 in terms of polystyrene and an actual measured acid value of 5 mg KOH/g of the resin.
接著對該燒瓶加入琥珀酸酐78份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係884g/eq,聚苯乙烯換算之重量平均分子量為54000,且實際測量之樹脂固形分酸價為68mgKOH/g。Next, 78 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the resin solid content of the carboxyl group-containing photosensitive urethane resin prepared by the present production example is 884 g/eq, and the weight average molecular weight in terms of polystyrene is 54,000, and the actually measured resin solid content The acid value was 68 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g,Mw=1020)164份、二羥甲基丁酸(日本化成股份有限公司製)135份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶 中加入異佛爾酮二異氰酸酯202份,在90℃下進行攪拌8小時,來進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為3900,且實際測量之樹脂固形分酸價102mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。Polytetramethylene glycerol was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer (PTG1000sn: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyl value = 110 mgKOH/g, Mw = 1020) 164 parts, 135 parts of dimethylolbutanoic acid (manufactured by Nippon Kasei Co., Ltd.), and 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, in the flask 202 parts of isophorone diisocyanate was added thereto, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of ethyl carbamate. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing urethane prepolymer having a weight average molecular weight of 3,900 in terms of polystyrene and an actual measured resin having an acid value of 102 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯103份、二甲基苄基胺6份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為4600,且實際測量之樹脂固形分酸價17mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 103 parts of glycidyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization inhibitor. The hydrogen hydrazine was 0.3 parts, and the reaction at 90 ° C was carried out for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 4,600 in terms of polystyrene and an actual measured resin having an acid value of 17 mgKOH/g.
接著對該燒瓶加入琥珀酸酐65份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係920g/eq,聚苯乙烯換算之重量平均分子量為5100,且實際測量之樹脂固形分酸價為71mgKOH/g。Next, 65 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the carboxyl group-containing photosensitive urethane resin prepared by the present invention is 920 g/eq, and the weight average molecular weight in terms of polystyrene is 5,100, and the actually measured resin is solid. The acid value was 71 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g,Mw=1020)156份、二羥甲基丁酸(日本化成股份有限公司 製)129份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入異佛爾酮二異氰酸酯215份,在90℃下進行攪拌8小時,進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為13000,且實際測量之樹脂固形分酸價98mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。Polytetramethylene glycerol was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer (PTG1000sn: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyl value = 110 mgKOH/g, Mw = 1020) ) 156 parts, dimethylolbutanoic acid (Japan Chemical Industry Co., Ltd.) 129 parts of 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, 215 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of ethyl carbamate. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 13,000 in terms of polystyrene and an actually measured resin solid value of 98 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入4-羥基丁基丙烯酸酯縮水甘油基醚(日本化成股份有限公司製:4-HBAGE)156份、二甲基苄基胺7份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為16500,且實際測量之樹脂固形分酸價9mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and hydroxypropyl 4-hydroxybutyl acrylate glycidyl ether (manufactured by Nippon Kasei Co., Ltd.: 4-HBAGE) was added while stirring. Further, 7 parts of dimethylbenzylamine was further added to 0.3 parts of hydroquinone as a polymerization inhibiting agent, and the reaction was carried out at 90 ° C for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 16,500 in terms of polystyrene and an actual measured resin having an acid value of 9 mgKOH/g.
接著對該燒瓶加入琥珀酸酐70份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係931g/eq,聚苯乙烯換算之重量平均分子量為18800,且實際測量之樹脂固形分酸價為65mgKOH/g。Next, 70 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the resin solid content of the carboxyl group-containing photosensitive urethane resin prepared by the present production example is 931 g/eq, and the weight average molecular weight in terms of polystyrene is 18,800, and the actually measured resin solid content The acid value was 65 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫 度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g)156份、二羥甲基丁酸(日本化成股份有限公司製)129份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入異佛爾酮二異氰酸酯215份,在90℃下進行攪拌8小時,進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為13000,且實際測量之樹脂固形分酸價98mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。With a mixer, reflux cooling tube, nitrogen inlet tube, inlet tube, temperature In a four-necked flask, 146 parts of polytetramethylene glycerol (PTG1000sn: hydroxy valence = 1010 KOH/g) and dimethylolbutanoic acid (manufactured by Nippon Kasei Co., Ltd.) were added. 129 parts of 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, 215 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of ethyl carbamate. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 13,000 in terms of polystyrene and an actually measured resin solid value of 98 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯111份、二甲基苄基胺6份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為14800,且實際測量之樹脂固形分酸價8mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 111 parts of glycidyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization inhibitor. The hydrogen hydrazine was 0.3 parts, and the reaction at 90 ° C was carried out for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 14800 in terms of polystyrene and an actual measured acid value of 8 mgKOH/g of the resin.
接著對該燒瓶加入四氫苯二甲酸酐(新日本理化股份有限公司製:RIKACID TH)107份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係920g/eq,聚苯乙烯換算之重量平均分子量為 16500,且實際測量之樹脂固形分酸價為62mgKOH/g。Next, 107 parts of tetrahydrophthalic anhydride (manufactured by Nippon Chemical Co., Ltd.: RIKACID TH) was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the resin solid content of the carboxyl group-containing photosensitive urethane resin prepared by the production example is 920 g/eq, and the weight average molecular weight in terms of polystyrene is 16500, and the actual measured acid value of the resin was 62 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g,Mw=1020)156份、二羥甲基丁酸(日本化成股份有限公司製)129份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入異佛爾酮二異氰酸酯215份,在90℃下進行攪拌8小時,進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為13000,且實際測量之樹脂固形分酸價98mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。Polytetramethylene glycerol was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer (PTG1000sn: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyl value = 110 mgKOH/g, Mw = 1020) 156 parts, 129 parts of dimethylolbutanoic acid (manufactured by Nippon Kasei Co., Ltd.), and 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, 215 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of ethyl carbamate. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 13,000 in terms of polystyrene and an actually measured resin solid value of 98 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯55份、4-羥基丁基丙烯酸酯縮水甘油基醚(日本化成股份有限公司製:4-HBAGE)78份、二甲基苄基胺7份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為16900,且實際測量之樹脂固形分酸價7mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 55 parts of glycidyl methacrylate and 4-hydroxybutyl acrylate glycidyl ether were added while stirring (Japan Chemicals Co., Ltd.) The company made: 78 parts of 4-HBAGE, 7 parts of dimethylbenzylamine, and further added 0.3 parts of hydroquinone as a polymerization inhibitor, and carried out a reaction at 90 ° C for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 16,900 in terms of polystyrene and an actual measured resin solid content of 7 mgKOH/g.
接著對該燒瓶加入琥珀酸酐72份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確 認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係885g/eq,聚苯乙烯換算之重量平均分子量為17300,且實際測量之樹脂固形分酸價為68mgKOH/g。Next, 72 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In FT-IR measurement, indeed After the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the carboxyl group-containing photosensitive urethane resin prepared by the present production method is 885 g/eq, and the weight average molecular weight in terms of polystyrene is 17,300, and the actually measured resin is solid. The acid value was 68 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g,Mw=1020)156份、二羥甲基丁酸(日本化成股份有限公司製)129份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入異佛爾酮二異氰酸酯215份,在90℃下進行攪拌8小時,進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為13000,且實際測量之樹脂固形分酸價98mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。Polytetramethylene glycerol was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer (PTG1000sn: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyl value = 110 mgKOH/g, Mw = 1020) 156 parts, 129 parts of dimethylolbutanoic acid (manufactured by Nippon Kasei Co., Ltd.), and 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, 215 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of ethyl carbamate. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 13,000 in terms of polystyrene and an actually measured resin solid value of 98 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯111份、二甲基苄基胺6份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為14800,且實際測量之樹脂固形分酸價8mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 111 parts of glycidyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization inhibitor. The hydrogen hydrazine was 0.3 parts, and the reaction at 90 ° C was carried out for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 14800 in terms of polystyrene and an actual measured acid value of 8 mgKOH/g of the resin.
接著對該燒瓶加入四氫苯二甲酸酐(新日本理化股份有限公司製:RIKACID TH)53份及琥珀酸酐35份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係840g/eq,聚苯乙烯換算之重量平均分子量為17100,且實際測量之樹脂固形分酸價為72mgKOH/g。Next, 53 parts of tetrahydrophthalic anhydride (manufactured by Nippon Chemical Co., Ltd.: RIKACID TH) and 35 parts of succinic anhydride were added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the carboxyl group-containing photosensitive urethane resin prepared by the present invention is 840 g/eq, and the weight average molecular weight in terms of polystyrene is 17,100, and the actually measured resin is solid. The acid value was 72 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g,Mw=1020)156份、二羥甲基丁酸(日本化成股份有限公司製)128份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入異佛爾酮二異氰酸酯215份,在90℃下進行攪拌8小時,進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為14100,且實際測量之樹脂固形分酸價97mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。Polytetramethylene glycerol was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer (PTG1000sn: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyl value = 110 mgKOH/g, Mw = 1020) 156 parts, 128 parts of dimethylolbutanoic acid (manufactured by Nippon Kasei Co., Ltd.), and 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, 215 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of ethyl carbamate. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing urethane prepolymer having a weight average molecular weight of 14100 in terms of polystyrene and an actual measured resin having an acid value of 97 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入氧雜環丁基甲基丙烯酸酯133份、二甲基苄基胺6份,進一步加入作為聚合禁 止劑之氫醌0.3份,並進行95℃之反應16小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為15100,且實際測量之樹脂固形分酸價7mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 133 parts of oxetanyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization prohibition. The hydroquinone of the stopper was 0.3 parts, and the reaction at 95 ° C was carried out for 16 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 15100 in terms of polystyrene and an actually measured resin solid content of 7 mgKOH/g.
接著對該燒瓶加入琥珀酸酐70份,於乾燥空氣環境下,在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係901g/eq,聚苯乙烯換算之重量平均分子量為16300,且實際測量之樹脂固形分酸價為69mgKOH/g。Next, 70 parts of succinic anhydride was added to the flask, and the mixture was reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the carboxyl group-containing photosensitive urethane resin prepared by the present production method is 901 g/eq, and the weight average molecular weight in terms of polystyrene is 16,300, and the actually measured resin is solid. The acid value was 69 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚碳酸酯二醇(Kuraray多元醇C-1090:Kuraray股份有限公司製:羥基價=112mgKOH/g,Mw=1002)156份、二羥甲基丁酸(日本化成股份有限公司製)129份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入異佛爾酮二異氰酸酯215份,在90℃下進行攪拌8小時,進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為23100,且實際測量之樹脂固形分酸價100mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。A polycarbonate diol (Kuraray Polyol C-1090: manufactured by Kuraray Co., Ltd.: hydroxyvalence = 1212 mgKOH/g, Mw) was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer. =1002) 156 parts, 129 parts of dimethylolbutanoic acid (manufactured by Nippon Kasei Co., Ltd.), 375 parts of cyclohexanone as a solvent, and the mixture was heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, 215 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of ethyl carbamate. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing urethane prepolymer having a weight average molecular weight of 23,100 in terms of polystyrene and an actual measured resin having an acid value of 100 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成 乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯111份、二甲基苄基胺6份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為24600,且實際測量之樹脂固形分酸價7mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, stop the nitrogen from the nitrogen introduction tube of the flask and switch to Into the introduction of dry air, 111 parts of glycidyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and 0.3 parts of hydroquinone as a polymerization inhibiting agent was further added, and the reaction was carried out at 90 ° C for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 24,600 in terms of polystyrene and an actual measured resin having an acid value of 7 mgKOH/g.
接著對該燒瓶加入琥珀酸酐63份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係870g/eq,聚苯乙烯換算之重量平均分子量為25500,且實際測量之樹脂固形分酸價為70mgKOH/g。Next, 63 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the carboxyl group-containing photosensitive urethane resin prepared by the present invention is 870 g/eq, and the weight average molecular weight in terms of polystyrene is 25,500, and the actually measured resin solid content The acid value was 70 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g,Mw=1020)156份、二羥甲基丙酸(日本化成股份有限公司製)129份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入異佛爾酮二異氰酸酯215份,在90℃下進行攪拌8小時,進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為18700,且實際測量之樹脂固形分酸價102mgKOH/g之含羧 基之胺基甲酸乙酯預聚合物。Polytetramethylene glycerol was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer (PTG1000sn: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyl value = 110 mgKOH/g, Mw = 1020) 156 parts, 129 parts of dimethylolpropionic acid (manufactured by Nippon Kasei Co., Ltd.), and 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Next, 215 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours to carry out a reaction of ethyl carbamate. After the completion of the reaction, a small amount of sampling was carried out to obtain a polystyrene-converted weight average molecular weight of 18,700, and the actually measured resin solid content of the acid value of 102 mgKOH/g of the carboxyl group was contained. Base urethane prepolymer.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯111份、二甲基苄基胺6份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為20200,且實際測量之樹脂固形分酸價6mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 111 parts of glycidyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization inhibitor. The hydrogen hydrazine was 0.3 parts, and the reaction at 90 ° C was carried out for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing urethane prepolymer having a weight average molecular weight of 20,200 in terms of polystyrene and an actual measured resin having an acid value of 6 mgKOH/g.
接著對該燒瓶加入琥珀酸酐63份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係851g/eq,聚苯乙烯換算之重量平均分子量為22600,且實際測量之樹脂固形分酸價為74mgKOH/g。Next, 63 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the resin solid content of the carboxyl group-containing photosensitive urethane resin prepared by the present production example is 851 g/eq, and the weight average molecular weight in terms of polystyrene is 22,600, and the actually measured resin solid content The acid value was 74 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG1000sn:保土谷化學股份有限公司製:羥基價=110mgKOH/g,Mw=1020)156份、二羥甲基丁酸(日本化成股份有限公司製)129份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊升溫至60℃,並均勻溶解。接著,於該燒瓶中加入甲基苯二甲基二異氰酸酯(三井化學聚胺基甲酸乙酯股份有限公司製)215份,在90℃下進行攪拌8小時, 進行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為24500,且實際測量之樹脂固形分酸價99mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。Polytetramethylene glycerol was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer (PTG1000sn: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyl value = 110 mgKOH/g, Mw = 1020) 156 parts, 129 parts of dimethylolbutanoic acid (manufactured by Nippon Kasei Co., Ltd.), and 375 parts of cyclohexanone as a solvent were heated to 60 ° C while stirring under a nitrogen stream, and uniformly dissolved. Then, 215 parts of methyl benzene diisocyanate (manufactured by Mitsui Chemicals Co., Ltd.) was added to the flask, and the mixture was stirred at 90 ° C for 8 hours. The reaction of urethane is carried out. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 24,500 in terms of polystyrene and an actually measured resin having an acid value of 99 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯111份、二甲基苄基胺6份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為26300,且實際測量之樹脂固形分酸價11mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 111 parts of glycidyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization inhibitor. The hydrogen hydrazine was 0.3 parts, and the reaction at 90 ° C was carried out for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing urethane prepolymer having a weight average molecular weight of 26,300 in terms of polystyrene and an actually measured resin solid content of 11 mgKOH/g.
接著對該燒瓶加入琥珀酸酐63份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之含羧基感光性胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係858g/eq,聚苯乙烯換算之重量平均分子量為27400,且實際測量之樹脂固形分酸價為67mgKOH/g。Next, 63 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, it was cooled to room temperature. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the resin component of the carboxyl group-containing photosensitive urethane resin prepared by the present production example is 858 g/eq, and the weight average molecular weight in terms of polystyrene is 27,400, and the actually measured resin solid content The acid value was 67 mgKOH/g.
將製造例1~13所獲得之含羧基之胺基甲酸乙酯樹脂之物性示於表1。The physical properties of the carboxyl group-containing urethane resin obtained in Production Examples 1 to 13 are shown in Table 1.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加環氧當量650、軟化點81.1℃、熔融黏度(150℃)12.5泊(poise)之雙酚A型環氧樹脂371份、環氧氯丙烷925份、二甲亞碸463份,並均勻溶解後,一邊攪拌一邊花費100分鐘於70℃下添加98.5%氫氧化鈉水溶液52.8份。添加後,進一步在70℃下進行反應3小時。接著,於減壓下餾去過剩的未反應環氧氯丙烷及二甲亞碸之大部份,並使含有副產物鹽類與二甲亞碸之反應生成物溶解於甲基異丁基酮750份,再加入30%氫氧化鈉水溶液10份,使在70℃下進行反應1小時。於反應結束後, 以水200份進行2次水洗。在油水分離後,從油層蒸餾回收甲基異丁基酮,而得到環氧當量287、水解性氯含量0.07%、軟化點64.2℃、熔融黏度(150℃)7.1泊之環氧樹脂340份。A bisphenol A ring having an epoxy equivalent of 650, a softening point of 81.1 ° C, and a melt viscosity (150 ° C) of 12.5 poise was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen introduction tube, an introduction tube, and a thermometer. 371 parts of an oxyresin, 925 parts of epichlorohydrin, and 463 parts of dimethyl hydrazine were uniformly dissolved, and then 52.8 parts of a 98.5% sodium hydroxide aqueous solution was added at 70 ° C for 100 minutes while stirring. After the addition, the reaction was further carried out at 70 ° C for 3 hours. Next, the excess unreacted epichlorohydrin and most of the dimethyl hydrazine are distilled off under reduced pressure, and the reaction product containing the by-product salt and dimethyl hydrazine is dissolved in methyl isobutyl ketone. After 750 parts, 10 parts of a 30% aqueous sodium hydroxide solution was further added, and the reaction was carried out at 70 ° C for 1 hour. After the reaction is over, The water was washed twice with 200 parts of water. After the oil-water separation, methyl isobutyl ketone was distilled from the oil layer to obtain 340 parts of an epoxy resin having an epoxy equivalent of 287, a hydrolyzable chlorine content of 0.07%, a softening point of 64.2 ° C, and a melt viscosity (150 ° C) of 7.1 poise.
將該環氧樹脂287份添加於另一攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,並進一步加入丙烯酸72份、甲基氫醌0.3份、環己酮194份,在90℃下進行加熱及攪拌,將反應混合物溶解。其次,將反應液冷卻至60℃,加入三苯基膦1.7份,於氧氣存在下,在100℃下反應約32小時,獲得實際測量酸價1mgKOH/g之反應物。接下來,對其添加琥珀酸酐78份、環己酮42份,在95℃下進行反應約6小時,得到主骨架為雙酚A型環氧樹脂之含羧基之感光性樹脂。再來加入環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之雙酚A型環氧樹脂之樹脂固形分的乙烯性不飽和基當量係450g/eq,聚苯乙烯換算之重量平均分子量為7400,且實際測量之樹脂固形分酸價為100mgKOH/g。287 parts of the epoxy resin was added to a four-necked flask of another stirrer, a reflux cooling tube, a nitrogen introduction tube, an introduction tube, and a thermometer, and further added 72 parts of acrylic acid, 0.3 parts of methylhydroquinone, and 194 parts of cyclohexanone. The reaction mixture was dissolved by heating and stirring at 90 °C. Next, the reaction liquid was cooled to 60 ° C, and 1.7 parts of triphenylphosphine was added, and the reaction was carried out at 100 ° C for about 32 hours in the presence of oxygen to obtain a reactant which actually measured an acid value of 1 mgKOH/g. Next, 78 parts of succinic anhydride and 42 parts of cyclohexanone were added thereto, and the reaction was carried out at 95 ° C for about 6 hours to obtain a carboxyl group-containing photosensitive resin whose main skeleton was a bisphenol A type epoxy resin. Further, cyclohexanone was added to the solution to adjust the solid content to 50.0%. The ethylenically unsaturated group equivalent of the resin of the bisphenol A type epoxy resin prepared by the present production method is 450 g/eq, and the weight average molecular weight in terms of polystyrene is 7400, and the actually measured acid value of the resin is determined. It is 100 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加環氧當量218g/eq之甲酚酚醛清漆型環氧樹脂(東都化成股份有限公司製:YDCN-702)330份,於90~100℃下進行加熱熔融,加以攪拌。其次,加入丙烯酸120份、氫醌0.6份、二甲基苄基胺5份,於氧氣存在下,一邊攪拌一邊升溫至115℃,且進行反應12 小時。接下來加入環己酮400份於該燒瓶,加溫至70℃並使溶解。再來加入琥珀酸酐81份,升溫至95℃,並進行8小時攪拌及反應。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫,得到主骨架為甲苯酚酚醛清漆骨架之含羧基之感光性樹脂。繼續添加環己酮於該溶液,使調整成固形分50.0%。透過本製造例所調製之酸酐改質甲苯酚酚醛清漆樹脂之樹脂固形分的乙烯性不飽和基當量係319g/eq,聚苯乙烯換算之重量平均分子量為11000,且實際測量之樹脂固形分酸價為85mgKOH/g。A cresol novolac type epoxy resin (manufactured by Tohto Kasei Co., Ltd.: YDCN-702) having an epoxy equivalent of 218 g/eq was placed in a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen inlet tube, an introduction tube, and a thermometer. 330 parts were heated and melted at 90 to 100 ° C and stirred. Next, 120 parts of acrylic acid, 0.6 parts of hydroquinone, and 5 parts of dimethylbenzylamine were added, and the temperature was raised to 115 ° C while stirring in the presence of oxygen, and the reaction was carried out 12 hour. Next, 400 parts of cyclohexanone was added to the flask, and the mixture was heated to 70 ° C and dissolved. Further, 81 parts of succinic anhydride was added, and the temperature was raised to 95 ° C, and the mixture was stirred and reacted for 8 hours. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, the mixture was cooled to room temperature to obtain a carboxyl group-containing photosensitive resin whose main skeleton was a cresol novolak skeleton. The addition of cyclohexanone to the solution was continued to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the resin solid content of the anhydride modified cresol novolak resin prepared by the present production example is 319 g/eq, and the weight average molecular weight in terms of polystyrene is 11,000, and the actually measured resin solid acid is acid. The price is 85 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶上,設置滴下漏斗,加入環己酮400份於燒瓶,於氮氣環境下,一邊攪拌一邊升溫至90℃,另外添加甲基丙烯酸15份、甲基丙烯酸甲酯30份、甲基丙烯酸丁酯30份、甲基丙烯酸苄酯25份、作為聚合起始劑之偶氮雙異丁腈20份、環己酮100份,將其攪拌並均勻溶解。將該單體溶液裝入設置於燒瓶之滴下漏斗,在氮氣環境下、90℃攪拌燒瓶,花費2小時將滴下漏斗之單體溶液滴下至燒瓶。於滴下結束後以持續在90℃下繼續攪拌,結束滴下2小時後,將偶氮雙異丁腈0.5份加入燒瓶。1小時後,再將偶氮雙異丁腈0.5份加入燒瓶,並進一步繼續攪拌2小時。其後,冷卻燒瓶並停止反應。進行少量採樣,得到聚苯乙烯換算之重量平均分子量為18700,且樹脂固形分酸價為98mgKOH/g之含羧基之丙烯酸預聚合物。In a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen inlet tube, an introduction tube, and a thermometer, a dropping funnel was placed, and 400 parts of cyclohexanone was added to the flask, and the mixture was heated to 90 ° C while stirring under a nitrogen atmosphere, and added thereto. 15 parts of methacrylic acid, 30 parts of methyl methacrylate, 30 parts of butyl methacrylate, 25 parts of benzyl methacrylate, 20 parts of azobisisobutyronitrile as a polymerization initiator, and 100 parts of cyclohexanone , stir and dissolve evenly. The monomer solution was placed in a dropping funnel placed in a flask, and the flask was stirred at 90 ° C under a nitrogen atmosphere, and the monomer solution of the dropping funnel was dropped to the flask over 2 hours. After the completion of the dropwise addition, stirring was continued at 90 ° C. After the completion of the dropwise addition for 2 hours, 0.5 part of azobisisobutyronitrile was added to the flask. After 1 hour, 0.5 part of azobisisobutyronitrile was added to the flask, and stirring was further continued for 2 hours. Thereafter, the flask was cooled and the reaction was stopped. A small amount of sampling was carried out to obtain a carboxyl group-containing acrylic prepolymer having a weight average molecular weight of 18,700 in terms of polystyrene and a resin solid value of 98 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯111份、二甲基苄基胺6份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為19900,且實際測量之樹脂固形分酸價5mgKOH/g之含羥基之丙烯酸預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 111 parts of glycidyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization inhibitor. The hydrogen hydrazine was 0.3 parts, and the reaction at 90 ° C was carried out for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing acrylic acid prepolymer having a weight average molecular weight of 19,900 in terms of polystyrene and an actual measured resin having an acid value of 5 mgKOH/g.
接著對該燒瓶加入琥珀酸酐63份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫,得到主骨架為丙烯酸樹脂之含羧基之感光性樹脂。繼續添加環己酮於該溶液,使調整成固形分50.0%。透過本製造例所調製之丙烯酸樹脂之樹脂固形分的乙烯性不飽和基當量係863g/eq,聚苯乙烯換算之重量平均分子量為22000,且實際測量之樹脂固形分酸價為70mgKOH/g。Next, 63 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, it was confirmed that the absorption of the acid anhydride group disappeared, and then the temperature was cooled to room temperature to obtain a carboxyl group-containing photosensitive resin whose main skeleton was an acrylic resin. The addition of cyclohexanone to the solution was continued to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the resin solid content of the acrylic resin prepared by the present production example was 863 g/eq, the weight average molecular weight in terms of polystyrene was 22,000, and the actually measured acid value of the resin was 70 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG850:保土谷化學股份有限公司製:羥基價=129mgKOH/g)212份、乙二醇75份、焦蜜石酸酐(DAICEL化學工業股份有限公司製)159份、二甲基苄基胺2份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊在100℃下進行攪拌10小時,進行半酯化之反應。接著,於該燒瓶中加入異佛爾酮二異氰酸酯54份,在90℃下進行攪拌8小時,來進行 胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為15200,且實際測量之樹脂固形分酸價170mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。In a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen gas introduction tube, an introduction tube, and a thermometer, 212 parts of polytetramethylene glycerol (PTG850: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyvalide = 129 mgKOH/g) was added. 75 parts of ethylene glycol, 159 parts of pyrogallic anhydride (manufactured by DAICEL Chemical Industry Co., Ltd.), 2 parts of dimethylbenzylamine, and 375 parts of cyclohexanone as a solvent, and stirred at 100 ° C under a nitrogen stream. The mixture was stirred for 10 hours to carry out a half esterification reaction. Next, 54 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours. The reaction of ethyl carbamate. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing urethane prepolymer having a weight average molecular weight of 15200 in terms of polystyrene and an actually measured resin solid value of 170 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯110份、二甲基苄基胺6份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在冷卻後,進行少量採樣,得到主骨架為酸酐改質胺基甲酸乙酯骨架之含羧基之感光性胺基甲酸乙酯樹脂。接下來,添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之酸酐改質胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係896g/eq,聚苯乙烯換算之重量平均分子量為18800,且實際測量之樹脂固形分酸價為72mgKOH/g。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 110 parts of glycidyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization inhibiting agent. The hydrogen hydrazine was 0.3 parts, and the reaction at 90 ° C was carried out for 8 hours. After cooling, a small amount of sampling was carried out to obtain a carboxyl group-containing photosensitive urethane resin whose main skeleton was an acid anhydride-modified urethane skeleton. Next, cyclohexanone was added to the solution to adjust the solid content to 50.0%. The ethylenically unsaturated group equivalent of the resin modified by the acid anhydride modified urethane resin prepared by the present production method is 896 g/eq, and the weight average molecular weight in terms of polystyrene is 18,800, and the actually measured resin solid content is determined. The acid value was 72 mgKOH/g.
於具備攪拌機、回流冷卻管、氮氣導入管、導入管、溫度計之4口燒瓶中,添加聚四亞甲基甘油(PTG850:保土谷化學股份有限公司製:羥基價=129mgKOH/g)218份、乙二醇47份、焦蜜石酸酐(DAICEL化學工業股份有限公司製)125份、二甲基苄基胺2份、作為溶劑之環己酮375份,於氮氣流下,一邊攪拌一邊在100℃下進行攪拌10小時,來進行半酯化之反應。接著,於該燒瓶中加入異佛爾酮二異氰酸酯111份,在90℃下進行攪拌8小時,進 行胺基甲酸乙酯化之反應。於反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為17000,且實際測量之樹脂固形分酸價110mgKOH/g之含羧基之胺基甲酸乙酯預聚合物。218 parts of polytetramethylene glycerol (PTG850: manufactured by Hodogaya Chemical Co., Ltd.: hydroxyvalence = 129 mgKOH/g) was added to a four-necked flask equipped with a stirrer, a reflux cooling tube, a nitrogen inlet tube, an introduction tube, and a thermometer. 47 parts of ethylene glycol, 125 parts of pyrogallic anhydride (manufactured by DAICEL Chemical Industry Co., Ltd.), 2 parts of dimethylbenzylamine, and 375 parts of cyclohexanone as a solvent, and stirred at 100 ° C under a nitrogen stream. The mixture was stirred for 10 hours to carry out a half esterification reaction. Next, 111 parts of isophorone diisocyanate was added to the flask, and the mixture was stirred at 90 ° C for 8 hours. The reaction of urethane is carried out. After the completion of the reaction, a small amount of sampling was carried out to obtain a carboxyl group-containing urethane prepolymer having a weight average molecular weight of 17,000 in terms of polystyrene and an actually measured resin solid value of 110 mgKOH/g.
其次,停止對該燒瓶之來自氮氣導入管的氮氣,切換成乾燥空氣之導入,一邊攪拌一邊加入縮水甘油基甲基丙烯酸酯131份、二甲基苄基胺6份,進一步加入作為聚合禁止劑之氫醌0.3份,並進行90℃之反應8小時。在反應結束後,進行少量採樣,而獲得聚苯乙烯換算之重量平均分子量為19200,且實際測量之樹脂固形分酸價4mgKOH/g之含羥基之胺基甲酸乙酯預聚合物。Next, the nitrogen gas from the nitrogen introduction tube of the flask was stopped, and the introduction of dry air was switched, and 131 parts of glycidyl methacrylate and 6 parts of dimethylbenzylamine were added while stirring, and further added as a polymerization inhibitor. The hydrogen hydrazine was 0.3 parts, and the reaction at 90 ° C was carried out for 8 hours. After the completion of the reaction, a small amount of sampling was carried out to obtain a hydroxyl group-containing ethyl urethane prepolymer having a weight average molecular weight of 19,200 in terms of polystyrene and an actual measured resin having an acid value of 4 mgKOH/g.
接著對該燒瓶加入琥珀酸酐74份,於乾燥空氣環境下,進一步在90℃下反應6小時。於FT-IR測量中,確認酸酐基之吸收消失後,冷卻至室溫,獲得主骨架為酸酐改質胺基甲酸乙酯樹脂之含羧基之胺基甲酸乙酯樹脂。添加環己酮至該溶液中,使調整成固形分50.0%。透過本製造例所調製之酸酐改質胺基甲酸乙酯樹脂之樹脂固形分的乙烯性不飽和基當量係765g/eq,聚苯乙烯換算之重量平均分子量為21400,且實際測量之樹脂固形分酸價為67mgKOH/g。Next, 74 parts of succinic anhydride was added to the flask, and the mixture was further reacted at 90 ° C for 6 hours in a dry air atmosphere. In the FT-IR measurement, after confirming that the absorption of the acid anhydride group disappeared, the mixture was cooled to room temperature to obtain a carboxyl group-containing urethane resin whose main skeleton was an acid anhydride-modified urethane resin. Cyclohexanone was added to the solution to adjust to a solid content of 50.0%. The ethylenically unsaturated group equivalent of the resin solidified by the acid anhydride modified urethane resin prepared by the present production method is 765 g/eq, and the weight average molecular weight in terms of polystyrene is 21,400, and the actually measured resin solid content is determined. The acid value was 67 mgKOH/g.
關於製造例14~18所得到之樹脂,將物性整理示於表2。The physical properties of the resins obtained in Production Examples 14 to 18 are shown in Table 2.
將製造例1所獲得之樹脂清漆(含羧基之胺基甲酸乙酯預聚合物之溶液)100.0份、作為光聚合起始劑之IRGACURE-907(千葉特殊化學股份有限公司製:2-甲基-1-[4-(甲基硫)苯基]-2-啉基-1-丙烷)2.5份、相同之DETX-S(日本化藥股份有限公司製:2,4-二乙基9-氧硫 )0.25份、作為含有感光性乙烯性不飽和基之化合物的SR-355(日本化藥股份有限公司製:二-三羥甲基丙烷四丙烯酸酯)22.5份予以均勻溶解並混合,做成本發明之感光性樹脂組成物。100.0 parts of a resin varnish (a solution of a carboxyl group-containing urethane prepolymer) obtained in Production Example 1 as an optical polymerization initiator IRGACURE-907 (manufactured by Chiba Special Chemical Co., Ltd.: 2-methyl -1-[4-(methylthio)phenyl]-2- 啉olin-1-propane) 2.5 parts, the same DETX-S (manufactured by Nippon Kayaku Co., Ltd.: 2,4-diethyl 9-oxosulfur 0.25 parts, 22.5 parts of SR-355 (manufactured by Nippon Kayaku Co., Ltd.: di-trimethylolpropane tetraacrylate) as a compound containing a photosensitive ethylenically unsaturated group, uniformly dissolved and mixed, and made a cost invention A photosensitive resin composition.
關於在製造例2~13所得到之樹脂清漆,係以與實施例1相同之比例配合,而做成含有各樹脂之感光性樹脂組成物。The resin varnish obtained in Production Examples 2 to 13 was blended in the same ratio as in Example 1 to prepare a photosensitive resin composition containing each resin.
關於在製造例14~18所得到之樹脂清漆,係以與實施例1相同之比例配合,而做成含有各樹脂之感光性樹脂組成物。The resin varnish obtained in Production Examples 14 to 18 was blended in the same ratio as in Example 1 to prepare a photosensitive resin composition containing each resin.
<評估1> 針對所獲得之感光性樹脂組成物,進行以下評估。<Evaluation 1> The following evaluation was performed with respect to the photosensitive resin composition obtained.
[樣本A之製作] 以乾燥膜厚成為20μm之方式,將所得感光性樹脂組成物塗佈於聚醯亞胺膜(Kapton 100H:東麗‧杜邦股份有限公司製:25μm厚)上,利用80℃之熱風乾燥器進行乾燥30分鐘後,冷卻至室溫。將此當作樣本A。[Production of Sample A] The obtained photosensitive resin composition was applied to a polyimide film (Kapton 100H: manufactured by Toray Phillips Co., Ltd.: 25 μm thick) so as to have a dry film thickness of 20 μm, and was dried by a hot air dryer at 80 ° C. After drying for 30 minutes, it was cooled to room temperature. Think of this as sample A.
[樣本B之製作] 採用紫外線曝光裝置(Ushio電機股份有限公司製:「UVC-2534/1MNLC3-AA08」,120W/cm金屬鹵素燈一個)對樣本A照射累積光量300mJ/cm2 之紫外線後,利用150℃之熱風乾燥器進行1小時熱硬化(後熟)。將所得硬化膜冷卻至室溫。將此當作樣本B。[Production of Sample B] After the sample A was irradiated with ultraviolet light having a cumulative light amount of 300 mJ/cm 2 by an ultraviolet exposure apparatus ("UVC-2534/1MNLC3-AA08", one 120 W/cm metal halogen lamp manufactured by Ushio Electric Co., Ltd.), Thermal hardening (post-ripening) was carried out for 1 hour using a hot air dryer at 150 °C. The resulting cured film was cooled to room temperature. Think of this as sample B.
[樣本C之製作] 使梯型板(step tablet)21段(Kodak公司製)密接於樣本A上,與製作樣本B時所使用者相同地,利用紫外線曝光裝置來照射並曝光累積光量150mJ/cm2 之紫外線。將此當作樣本C。[Production of Sample C] A 21-step (step company) (step by Kodak Co., Ltd.) was placed in close contact with the sample A, and the cumulative amount of light was 150 mJ/illuminated by an ultraviolet exposure apparatus in the same manner as the user who created the sample B. Ultraviolet light of cm 2 . Think of this as sample C.
另外,梯型板係指以21段數使光學濃度逐漸升高而進行遮光之膜,將其密接於試驗塗膜上,並從膜上方照射光,其後,當進行顯影,則因應於試驗塗膜之解析性,塗膜之剝離段數變化。藉此,作為評估試驗塗膜之解析性的指標者。In addition, the ladder type plate refers to a film which is light-shielded by gradually increasing the optical density by 21 segments, is adhered to the test coating film, and is irradiated with light from above the film, and then, when developing, it is tested according to the test. The resolution of the coating film changes the number of peeling sections of the coating film. Therefore, it is used as an indicator for evaluating the analytical properties of the test coating film.
[密接性之評估] 根據JIS K5400,關於樣本B,在硬化塗膜上將切割斷片做成1mm×1mm棋盤格狀100個,藉由Scotch tape(註冊商標)來進行剝落試驗。觀察棋盤格狀切割斷片之剝離狀態,並以下述基準進行評估。[Evaluation of adhesion] According to JIS K5400, regarding the sample B, the cut pieces were made into a checkerboard shape of 1 mm × 1 mm on the hardened coating film, and the peeling test was performed by Scotch tape (registered trademark). The peeling state of the checkerboard cut pieces was observed and evaluated on the basis of the following criteria.
○‧‧‧沒有剝離 △‧‧‧棋盤格狀切割斷片剝離20%以下 ╳‧‧‧棋盤格狀切割斷片剝離21%以上○‧‧‧No stripping △‧‧‧Checkerboard cut pieces are peeled off 20% or less ╳‧‧‧ checkerboard cut pieces peeled off more than 21%
[彎曲性之評估] 將樣本B置於硬化塗膜面之外側,彎曲180度,以下述基準評估此時之塗膜狀態。[Evaluation of Bendingness] The sample B was placed on the outer side of the surface of the hardened coating film, bent by 180 degrees, and the state of the coating film at this time was evaluated on the basis of the following criteria.
○‧‧‧膜面上未見龜裂(裂痕) △‧‧‧膜面上僅見少數龜裂 ╳‧‧‧膜裂開,膜面上可清晰見到龜裂○‧‧‧No cracks (cracks) on the membrane surface △‧‧‧ only a few cracks on the membrane surface ╳‧‧‧The membrane is cracked and cracks are clearly visible on the membrane surface.
[顯影性之評估] 針對樣本C,採用1%碳酸鈉水溶液,以2Kg/cm2 之噴射壓進行60秒顯影。將塗膜透過顯影液而濕潤之段數當作為濕潤段數,將塗膜藉由顯影液乾淨沖洗之段數當作為剝離段數。剝離段數越低,則顯影速度越快,可說是顯影性優越。採用此剝離段數,並依如下基準來判斷顯影性。[Evaluation of developability] With respect to the sample C, development was carried out for 60 seconds at a spray pressure of 2 kg/cm 2 using a 1% aqueous sodium carbonate solution. The number of stages in which the coating film was wetted through the developing solution was taken as the number of wetted sections, and the number of cleaned portions of the coating film by the developer was taken as the number of peeling sections. The lower the number of peeling sections, the faster the developing speed, and it can be said that the developability is excellent. The number of peeling sections was used, and the developability was judged based on the following criteria.
○‧‧‧剝離段數≦10 △‧‧‧剝離段數=11~15 ╳‧‧‧剝離段數≧16○‧‧‧Number of stripping segments≦10 △‧‧‧Number of stripping segments = 11~15 ╳‧‧‧ peeling number ≧16
[解析性之評估] 關於以顯影性評估所確認之濕潤段數與剝離段數,以下 式求出解析段差。[Analytical evaluation] Regarding the number of wet sections and the number of peeling sections confirmed by the developability evaluation, the following The equation is used to find the analytical step difference.
[解析段差]=[剝離段數]-[濕潤段數][Analysis step difference]=[Number of stripping segments]-[Number of wet segments]
解析段差越小,則於實際圖案形成步驟中,能夠形成更鮮明之圖案,而可說是解析性優異。採用此解析段差,並依下述基準來判斷解析性。The smaller the analysis step is, the more vivid the pattern can be formed in the actual pattern forming step, and it can be said that the resolution is excellent. This analysis step is used, and the analyticity is judged based on the following criteria.
○‧‧‧解析段差≦2 △‧‧‧解析段差=3~5 ╳‧‧‧解析段差≧6○‧‧‧Analysis of the difference ≦2 △‧‧‧analysis step difference=3~5 ╳‧‧‧analysis of the difference of 6
<評估1之結果> 將評估1之結果示於表3。<Results of Evaluation 1> The results of Evaluation 1 are shown in Table 3.
透過評估1之結果可以知道:關於先前技術(比較例1~5),密接性/彎曲性優異者係顯影性/解析性惡劣,而顯 影性/解析性優異者則是密接性/彎曲性不佳。另一方面,本發明之樹脂組成物(實施例1~13)係密接性、彎曲性、顯影性、解析性之各物性均平衡性良好的優越。As a result of the evaluation 1, it can be known that, in the prior art (Comparative Examples 1 to 5), the excellent adhesion/flexibility is poor in developability/analysis, and Those who have excellent image/resolution are poor in adhesion/bending. On the other hand, the resin compositions (Examples 1 to 13) of the present invention are excellent in balance of physical properties such as adhesion, flexibility, developability, and analytical property.
將製造例1所獲得之樹脂清漆(含羧基之胺基甲酸乙酯預聚合物之溶液)100.0份、作為光聚合起始劑之2-甲基-1-[4-(甲基硫)苯基]-2-啉基-1-丙烷(IRGACURE-907:千葉特殊化學股份有限公司製)2.5份、相同之2,4-二乙基9-氧硫 (DETX-S:日本化藥股份有限公司製)0.25份、作為含有感光性乙烯性不飽和基之化合物的二-三羥甲基丙烷四丙烯酸酯(SR-355:日本化藥股份有限公司製)7.5份、作為熱硬化成分之氫化雙酚A縮水甘油基醚(Denacol EX-252:Nagasechemtex股份有限公司製)15.0份予以均勻溶解並混合,做成本發明之感光性樹脂組成物。100.0 parts of a resin varnish (a solution of a carboxyl group-containing urethane prepolymer) obtained in Production Example 1 as a photopolymerization initiator 2-methyl-1-[4-(methylthio)benzene Base]-2- Lolinyl-1-propane (IRGACURE-907: manufactured by Chiba Specialty Chemical Co., Ltd.) 2.5 parts, the same 2,4-diethyl 9-oxosulfur (DETX-S: manufactured by Nippon Kayaku Co., Ltd.) 0.25 parts of di-trimethylolpropane tetraacrylate as a compound containing a photosensitive ethylenically unsaturated group (SR-355: manufactured by Nippon Kayaku Co., Ltd.) 7.5 parts of hydrogenated bisphenol A glycidyl ether (Denacol EX-252: manufactured by Nagase Chemtex Co., Ltd.), which is a thermosetting component, was uniformly dissolved and mixed to prepare a photosensitive resin composition of the invention.
關於在製造例2~13所得到之樹脂清漆,係以與實施例14相同之比例配合,而做成含有各樹脂之感光性樹脂組成物。The resin varnish obtained in Production Examples 2 to 13 was blended in the same ratio as in Example 14 to prepare a photosensitive resin composition containing each resin.
關於在製造例14~18所得到之樹脂清漆,係以與實施例14相同之比例配合,而做成含有各樹脂之感光性樹脂組成物。The resin varnish obtained in Production Examples 14 to 18 was blended in the same ratio as in Example 14 to obtain a photosensitive resin composition containing each resin.
<評估2> 針對所獲得之感光性樹脂組成物,進行以下評估。<Evaluation 2> The following evaluation was performed with respect to the photosensitive resin composition obtained.
[樣本D之製作] 以與評估1之製作樣本A相同之方法進行加工,獲得乾燥塗膜。將此當作樣本D。[Production of sample D] The processing was carried out in the same manner as in the preparation of Sample A of Evaluation 1, to obtain a dried coating film. Think of this as sample D.
[樣本E之製作] 採用樣本D來取代樣本A,以與評估1之製作樣本B相同之方法進行加工,獲得硬化膜。將此當作樣本E。[Production of Sample E] Sample A was used instead of Sample A, and processed in the same manner as in Production Sample B of Evaluation 1, to obtain a cured film. Think of this as sample E.
[樣本F之製作] 採用樣本D來取代樣本A,以與評估1之製作樣本C相同之方法進行加工,獲得硬化膜。將此當作樣本F。[Production of sample F] Sample A was used instead of sample A, and processed in the same manner as in the preparation of sample C of Evaluation 1, to obtain a cured film. Think of this as sample F.
[樣本G之製作] 以乾燥膜厚成為20μm之方式,將所得感光性樹脂組成物塗佈於38μm厚之聚對苯二甲酸乙二酯(以下,記錄為「PET」)分離膜上,利用80℃之熱風乾燥器進行乾燥30分鐘後,冷卻至室溫。其次,以與評估1之樣本B製作時所使用者相同地,利用紫外線曝光裝置來照射累積光量300mJ/cm2 之紫外線後,採用150℃之熱風乾燥器進行1小時熱硬化(後硬化)。將所得硬化膜冷卻至室溫,從分離膜剝下硬化塗膜。將此當作樣本G。[Production of Sample G] The obtained photosensitive resin composition was applied onto a 38 μm thick polyethylene terephthalate (hereinafter referred to as "PET") separation membrane so that the dried film thickness was 20 μm. After drying at 80 ° C in a hot air dryer for 30 minutes, it was cooled to room temperature. Then, ultraviolet rays having a cumulative light amount of 300 mJ/cm 2 were irradiated by an ultraviolet exposure apparatus in the same manner as the user of the sample B of Evaluation 1, and then subjected to thermal curing (post-hardening) for 1 hour using a hot air dryer at 150 °C. The obtained cured film was cooled to room temperature, and the cured coating film was peeled off from the separation film. Think of this as sample G.
[指觸黏性之評估] 針對樣本D,係以指觸來進行如下黏性之評估。[Evaluation of finger touch viscosity] For the sample D, the following viscosity evaluation was performed by finger touch.
○‧‧‧全無指紋 △‧‧‧少許指紋出現 ╳‧‧‧明顯指紋出現○‧‧‧No fingerprints at all △‧‧‧A little fingerprint appears ╳‧‧‧Significant fingerprints appear
[密接性之評估] 採用樣本E來取代樣本B,以與評估1相同之方式進行密接性之試驗,並進行評估。[Evaluation of adhesion] Sample B was replaced with sample E, and the adhesion test was conducted in the same manner as in Evaluation 1, and evaluated.
[彎曲性之評估] 採用樣本E來取代樣本B,以與評估1相同之方式進行彎曲性之試驗,並進行評估。[Evaluation of Bendingness] Sample B was used instead of sample B, and the bending test was conducted in the same manner as in Evaluation 1, and evaluated.
[顯影性之評估] 採用樣本F來取代樣本C,以與評估1相同之方式進行顯影性之試驗,並以下述基準進行評估。[Evaluation of developability] Sample C was used instead of sample C, and the developability test was carried out in the same manner as in Evaluation 1, and evaluated on the basis of the following criteria.
○‧‧‧剝離段數≦7 △‧‧‧剝離段數=8~14 ╳‧‧‧剝離段數≧15○‧‧‧Number of stripping sections≦7 △‧‧‧Number of stripping segments=8~14 ╳‧‧‧ peeling number ≧15
[解析性之評估] 以與評估1相同之由下述基準來進行解析性之評估。[Analytical evaluation] The analytical evaluation was performed on the basis of the following criteria in the same manner as in Evaluation 1.
○‧‧‧解析段差≦3 △‧‧‧解析段差=4~7 ╳‧‧‧解析段差≧8○‧‧‧Analysis of the difference ≦3 △‧‧‧analysis step difference=4~7 ╳‧‧‧Analysis of the difference of 8
[耐溶劑性之評估] 將樣本E於室溫下浸漬在異丙醇30分鐘。於確認外觀上沒有異常後,進行黏著膠帶[Scotch tape(註冊商標)]之剝落試驗,並以下述基準進行評估。[Evaluation of Solvent Resistance] Sample E was immersed in isopropanol for 30 minutes at room temperature. After confirming that there was no abnormality in appearance, the peeling test of the adhesive tape [Scotch tape (registered trademark)] was carried out, and evaluation was performed based on the following criteria.
○‧‧‧塗膜外觀並無異常,亦沒有膨脹或剝離 △‧‧‧於塗膜之端部(塗佈部份與聚醯亞胺基材之邊界) 有些許剝離 ╳‧‧‧在塗膜上有膨脹或剝離○‧‧·The appearance of the film is not abnormal, and there is no swelling or peeling. △‧‧‧ at the end of the coating film (the boundary between the coated portion and the polyimide substrate) Some peeling ╳‧‧‧Expansion or peeling on the film
[耐酸性之評估] 將樣本E於室溫下浸漬在10%鹽酸水溶液30分鐘。於確認外觀上沒有異常後,進行黏著膠帶[Scotch tape(註冊商標)]之剝落試驗,並以下述基準進行評估。[Evaluation of acid resistance] Sample E was immersed in a 10% aqueous hydrochloric acid solution at room temperature for 30 minutes. After confirming that there was no abnormality in appearance, the peeling test of the adhesive tape [Scotch tape (registered trademark)] was carried out, and evaluation was performed based on the following criteria.
○‧‧‧塗膜外觀並無異常,亦沒有膨脹或剝離 △‧‧‧以塗膜之端部(塗佈部份與聚醯亞胺基材之邊界)為中心,有些許膨脹或剝離 ╳‧‧‧在塗膜上有膨脹或剝離○‧‧·The appearance of the film is not abnormal, and there is no swelling or peeling. △‧‧‧At the end of the coating film (the boundary between the coated part and the polyimide substrate), there is some expansion or peeling ╳‧‧‧Expansion or peeling on the film
[基板反翹之評估] 將樣本E切割成5cm×5cm之正方形,將硬化塗膜面置於上方,在25℃、溼度50%之條件下,靜置於平坦台上12小時。針對靜置後之樣本,測量正方形之四角落從台浮上來之高度,計算其平均值,並以下述基準進行評估。該值越小則反翹越少,表示良好。[Evaluation of substrate anti-warping] The sample E was cut into a square of 5 cm × 5 cm, and the surface of the hardened coating film was placed on top, and placed on a flat table at 25 ° C and a humidity of 50% for 12 hours. For the sample after standing, the height of the four corners of the square from the table was measured, and the average value was calculated and evaluated on the basis of the following criteria. The smaller the value, the less the backlash is, indicating good.
○‧‧‧5mm以下 △‧‧‧6mm以上~10mm以下 ╳‧‧‧11mm以上○‧‧‧5mm or less △‧‧‧6mm or more~10mm or less ╳‧‧11mm or more
[可撓性之評估] 將樣本G彎曲180度,並將相同部份之相反側亦彎曲180度。以如下基準判斷此時之塗膜狀態。[Evaluation of Flexibility] The sample G was bent 180 degrees and the opposite side of the same portion was also bent 180 degrees. The state of the coating film at this time was judged based on the following criteria.
○‧‧‧膜面上未見龜裂(裂痕) △‧‧‧膜面上僅見少數龜裂 ╳‧‧‧膜裂開,膜面上可清晰見到龜裂○‧‧‧No cracks (cracks) on the membrane surface △‧‧‧ only a few cracks on the membrane surface ╳‧‧‧The membrane is cracked and cracks are clearly visible on the membrane surface.
<評估結果>
將評估2之結果示於表4
從評估2之結果可以知道:本發明之樹脂組成物(實施例14~26)係與評估1相同,密接性、彎曲性、顯影性優異,且乾燥塗膜之皺紋少,故加工性亦優越。甚至塗膜之耐性與基板反翹或可撓性之合併具有可撓性功能,係具有先前技術(比較例6~10)所無法達成之功能。As a result of the evaluation 2, it is understood that the resin composition of the present invention (Examples 14 to 26) is the same as the evaluation 1, and is excellent in adhesion, flexibility, and developability, and has less wrinkles in the dried coating film, so that the workability is superior. . Even the combination of the resistance of the coating film and the anti-warping property or the flexibility of the substrate has a flexible function, and has a function which cannot be achieved by the prior art (Comparative Examples 6 to 10).
將製造例1所獲得之樹脂清漆(含羧基之胺基甲酸乙酯預聚合物之溶液)105份、作為光聚合起始劑之2-甲基 -1-[4-(甲基硫)苯基]-2-啉基-1-丙烷(IRGACURE-907:千葉特殊化學股份有限公司製)6份、相同之2,4-二乙基9-氧硫 (DETX-S:日本化藥股份有限公司製)1份、作為含有感光性乙烯性不飽和基之化合物的三羥甲基丙烷PO改質三丙烯酸酯(ARONIX M310:東亞合成股份有限公司製)8份、作為熱硬化成分之二環戊二烯型環氧(HP7200:大日本油墨化學股份有限公司製)21份、作為熱硬化輔助劑之二胺二醯胺(DICY7:味之素精緻科技股份有限公司製)1份、作為添加劑之疏水性二氧化矽微粒(R812:日本AEROSIL股份有限公司製)8份、綠糊(綠顏料/基底樹脂(苯酚樹脂)/溶劑(卡畢醇醋酸酯)=28/12/60)2份予以調配,利用3根滾筒進行混練,做成本發明之感光性防銲劑油墨。105 parts of a resin varnish (a solution of a carboxyl group-containing urethane prepolymer) obtained in Production Example 1 as a photopolymerization initiator 2-methyl-1-[4-(methylthio)benzene Base]-2- Lolinyl-1-propane (IRGACURE-907: manufactured by Chiba Specialty Chemical Co., Ltd.) 6 parts, the same 2,4-diethyl 9-oxosulfur (DETX-S: manufactured by Nippon Kayaku Co., Ltd.), trimethylolpropane PO modified triacrylate (ARONIX M310: manufactured by Toagosei Co., Ltd.) as a compound containing a photosensitive ethylenically unsaturated group 8 parts, a dicyclopentadiene type epoxy (HP7200: manufactured by Dainippon Ink Co., Ltd.) as a thermosetting component, and a diamine diamine as a thermosetting auxiliary (DICY7: Ajinomoto exquisite technology) 1 part, a hydrophobic cerium oxide microparticle as an additive (R812: manufactured by AEROSIL Co., Ltd., Japan), 8 parts, green paste (green pigment / base resin (phenol resin) / solvent (carbitol acetate) ) = 28/12/60) Two parts were prepared and mixed with three rollers to make the photosensitive solder resist ink of the invention.
關於在製造例2~13所得到之樹脂清漆,係以與實施例27相同之比例配合,而做成含有各樹脂之防銲劑油墨。The resin varnish obtained in Production Examples 2 to 13 was blended in the same ratio as in Example 27 to prepare a solder resist ink containing each resin.
關於在製造例14~18所得到之樹脂清漆,係以與實施例27相同之比例配合,而做成含有各樹脂之防銲劑油墨。The resin varnish obtained in Production Examples 14 to 18 was blended in the same ratio as in Example 27 to prepare a solder resist ink containing each resin.
將製造例1所獲得之樹脂清漆(含羧基之胺基甲酸乙酯預聚合物之溶液)105份、作為光聚合起始劑之2-甲基-1-[4-(甲基硫)苯基]-2-啉基-1-丙烷(IRGACURE-907:千葉特殊化學股份有限公司製)6份、相 同之2,4-二乙基9-氧硫 (DETX-S:日本化藥股份有限公司製)1份、作為含有感光性乙烯性不飽和基之化合物的三羥甲基丙烷PO改質三丙烯酸酯(ARONIX M310:東亞合成股份有限公司製)8份、作為熱硬化成分之柔軟性環氧樹脂(EPICLON EXA-4850-150:大日本油墨化學股份有限公司製)25份、作為熱硬化輔助劑之二胺二醯胺(DICY7:味之素精緻科技股份有限公司製)1份、作為添加劑之疏水性二氧化矽微粒(R812:日本AEROSIL股份有限公司製)8份、綠糊(綠顏料/基底樹脂(苯酚樹脂)/溶劑(卡必醇醋酸酯)=28/12/60)2份及磷氮基系難燃劑(SPB-100:大塚化學股份有限公司製)8份、聚磷酸三聚氰胺(PHOSMEL-100:日產化學工業股份有限公司製)8份、三聚氰胺三聚氰酸酯難燃劑(STABIACE MC-5S:堺化學工業股份有限公司製)8份予以調配,利用3根滾筒進行混練,做成本發明之感光性防銲劑油墨。105 parts of a resin varnish (a solution of a carboxyl group-containing urethane prepolymer) obtained in Production Example 1 as a photopolymerization initiator 2-methyl-1-[4-(methylthio)benzene Base]-2- Lolinyl-1-propane (IRGACURE-907: manufactured by Chiba Specialty Chemical Co., Ltd.) 6 parts, the same 2,4-diethyl 9-oxosulfur (DETX-S: manufactured by Nippon Kayaku Co., Ltd.), trimethylolpropane PO modified triacrylate (ARONIX M310: manufactured by Toagosei Co., Ltd.) as a compound containing a photosensitive ethylenically unsaturated group 8 parts, 25 parts of a flexible epoxy resin (EPICLON EXA-4850-150: manufactured by Dainippon Ink Co., Ltd.) as a thermosetting component, and diamine diamine as a thermosetting auxiliary (DICY7: Ajinomoto 1 part, made of hydrophobic cerium oxide microparticles (R812: manufactured by Japan AEROSIL Co., Ltd.), 8 parts of green paste (green pigment / base resin (phenol resin) / solvent (carbitol) Acetate) = 28/12/60) 2 parts and phosphorus-nitrogen-based flame retardant (SPB-100: manufactured by Otsuka Chemical Co., Ltd.) 8 parts, melamine polyphosphate (PHOSMEL-100: manufactured by Nissan Chemical Industry Co., Ltd.) 8 parts of melamine cyanurate flame retardant (STABIACE MC-5S: manufactured by Nippon Chemical Industry Co., Ltd.) were mixed, and kneaded by three rollers to make a photosensitive solder resist ink of the invention.
關於在製造例2~13所得到之樹脂清漆,係以與實施例40相同之比例配合,而做成含有各樹脂之感光性防銲劑油墨。The resin varnish obtained in Production Examples 2 to 13 was blended in the same ratio as in Example 40 to prepare a photosensitive solder resist ink containing each resin.
關於在製造例14~18所得到之樹脂清漆,係以與實施例40相同之比例配合,而做成含有各樹脂之感光性防銲劑油墨。The resin varnish obtained in Production Examples 14 to 18 was blended in the same ratio as in Example 40 to prepare a photosensitive solder resist ink containing each resin.
<評估3> 針對所獲得之感光性防銲劑油墨進行如下所述之評估。<Evaluation 3> The obtained photosensitive solder resist ink was evaluated as described below.
[樣本H之製作] 於單面經剝離性處理之38μm厚之分離PET膜之剝離面上,係以乾燥後之膜厚20μm之方式,塗佈實施例21~40、比較例11~20所獲得之感光性防銲劑油墨,並利用80℃之熱風乾燥使進行乾燥20分鐘。其次,藉由貼合此膜上之感光性樹脂組成物與25μm厚之PET膜,而做成兩面以PET膜夾住之感光性樹脂組成物的乾膜型感光性防銲劑。[Production of sample H] The photosensitive solder resists obtained in Examples 21 to 40 and Comparative Examples 11 to 20 were coated on a peeling surface of a 38 μm-thick separation PET film which was subjected to a peeling treatment on one side, and the film thickness after drying was 20 μm. The ink was dried by hot air drying at 80 ° C for 20 minutes. Next, a dry film type photosensitive solder resist having a photosensitive resin composition sandwiched between PET films on both sides was bonded by bonding a photosensitive resin composition on the film and a PET film having a thickness of 25 μm.
接下來,由該乾膜剝下分離PET膜,使露出表面之感光性樹脂組成物面與貼銅層合板(為透過蝕刻將銅表面進行過粗化處理者)之銅箔面,藉由真空層合機(60℃、0.2MPa=2Kg/cm2 )使之密接。接著,從PET膜上使具有阻抗劑圖案[ψ70μm孔,21段步驟,實線/空間=100/60(μm/μm)]之負型膜進行密接,採用紫外線曝光裝置(ORC製作所製之EXM-1201F,短弧燈)來照射紫外線(400mJ/cm2 )。再來剝下PET膜,並使用1%碳酸鈉水溶液,於2Kg/cm2 之噴射壓下進行顯影60秒。其後,以150℃之熱風乾燥機進行加熱硬化1小時,製作樣本H。Next, the PET film is peeled off from the dry film to expose the surface of the photosensitive resin composition surface and the copper foil surface of the copper-clad laminate (which is subjected to roughening of the copper surface by etching), by vacuum The laminator (60 ° C, 0.2 MPa = 2 Kg / cm 2 ) was brought into close contact. Next, a negative film having a resist pattern [ψ70 μm hole, 21 steps, solid line/space = 100/60 (μm/μm)] was adhered to the PET film, and an ultraviolet exposure apparatus (EXM manufactured by ORC) was used. -1201F, short arc lamp) to illuminate ultraviolet rays (400 mJ/cm 2 ). Further, the PET film was peeled off, and development was carried out for 60 seconds under a spray pressure of 2 kg/cm 2 using a 1% aqueous sodium carbonate solution. Thereafter, the film was heat-hardened by a hot air dryer at 150 ° C for 1 hour to prepare a sample H.
[耐溶劑性之評估] 採用樣本H來取代樣本E,以與評估2相同之方式進行耐溶劑性之試驗,並進行評估。[Evaluation of Solvent Resistance] The sample E was replaced with the sample H, and the solvent resistance test was conducted in the same manner as in the evaluation 2, and evaluated.
[耐酸性之評估] 採用樣本H來取代樣本F,以與評估2相同之方式進行耐酸性之試驗,並進行評估。[Evaluation of acid resistance] Sample H was used instead of sample F, and the acid resistance test was conducted in the same manner as in Evaluation 2 and evaluated.
[顯影性之評估] 採用樣本H來取代樣本C,以與評估1相同之方式進行顯影性之試驗,並以下述基準進行評估。[Evaluation of developability] Sample C was used instead of sample C, and the developability test was carried out in the same manner as in Evaluation 1, and evaluated on the basis of the following criteria.
○‧‧‧剝離段數≦5 △‧‧‧剝離段數=6~10 ╳‧‧‧剝離段數≧11○‧‧‧Number of stripping segments≦5 △‧‧‧Number of stripping segments=6~10 ╳‧‧‧ peeling number ≧11
[解析性之評估] 針對樣本H,利用放大鏡觀察ψ70μm孔部,測量阻抗層被顯影而銅表面露出部份(開孔部份)之直徑,且用以下基準判斷解析性。該孔直徑越接近70μm,則圖案越正確形成,可說是解析性優異。[Analytical evaluation] With respect to the sample H, the ψ70 μm hole portion was observed with a magnifying glass, and the diameter at which the resistive layer was developed to expose the copper surface portion (opening portion) was measured, and the resolution was judged by the following criteria. When the diameter of the hole is closer to 70 μm, the pattern is formed more accurately, and it can be said that the shape is excellent.
○‧‧‧直徑60μm以上 △‧‧‧直徑40μm以上~59μm以下 ╳‧‧‧直徑39μm以下○‧‧‧A diameter of 60μm or more △‧‧‧Diameter 40μm or more to 59μm or less ╳‧‧‧39mm below diameter
[銲錫耐熱性之評估] 將松香系助熔劑(ASAHI化學研究所股份有限公司製:SPEEDY FLUX P-550-5)塗佈於樣本H上,並在260℃銲錫浴槽(JIS C 6481)中浸漬10秒。將其當作一個循環,並重複2個循環,如下所述對塗膜狀態進行判斷。[Evaluation of solder heat resistance] A rosin-based flux (SPEEDY FLUX P-550-5, manufactured by ASAHI Chemical Research Co., Ltd.) was applied to the sample H, and immersed in a 260 ° C solder bath (JIS C 6481) for 10 seconds. This was regarded as a cycle, and two cycles were repeated, and the state of the film was judged as follows.
○‧‧‧塗膜外觀並無異常,膨脹或剝離也沒有。 △‧‧‧塗膜上有局部膨脹或剝離。 ╳‧‧‧塗膜整體有膨脹或剝離。○ ‧ ‧ The appearance of the coating film was not abnormal, and there was no swelling or peeling. △‧‧‧ There is local swelling or peeling on the coating film. ╳‧‧·The film is swelled or peeled as a whole.
[樣本I之製作] 以乾燥膜厚20μm之方式,將在實施例27~52、比較例 11~20所得之感光性防銲劑油墨塗佈於38μm厚之分離PET膜上,並以80℃之熱風乾燥器使之乾燥20分鐘。其次,以與評估3之製作樣本H時所使用者相同地,利用紫外線曝光裝置來照射累積光量400mJ/cm2 之紫外線後,以150℃之熱風乾燥器進行熱硬化1小時。將所得硬化膜冷卻至室溫,從分離膜上剝下硬化塗膜。將此當作樣本I。[Production of Sample I] The photosensitive solder resist inks obtained in Examples 27 to 52 and Comparative Examples 11 to 20 were applied onto a 38 μm-thick separation PET film at a dry film thickness of 20 μm, and at 80 ° C. The hot air dryer was allowed to dry for 20 minutes. Next, in the same manner as the user who produced the sample H in Evaluation 3, the ultraviolet light having a cumulative light amount of 400 mJ/cm 2 was irradiated by an ultraviolet exposure apparatus, and then thermally cured by a hot air dryer at 150 ° C for 1 hour. The obtained cured film was cooled to room temperature, and the cured coating film was peeled off from the separation membrane. Think of this as sample I.
[可撓性之評估] 以與評估2之可撓性評估一樣地,針對樣本I進行可撓性之試驗,並進行評估。[Evaluation of Flexibility] The flexibility test was conducted for the sample I and evaluated in the same manner as the flexibility evaluation of the evaluation 2.
[樣本J之製作] 針對含有難燃劑之實施例40~52、比較例16~20所得之感光性防銲劑油墨,除了不使用樣本H製作步驟中之具有阻抗圖案之負型膜而照射紫外線(整面曝光)之外,以與製作樣本H相同般,製作樣本J。[Production of sample J] The photosensitive solder resist inks obtained in Examples 40 to 52 and Comparative Examples 16 to 20 containing a flame retardant were irradiated with ultraviolet rays (full surface exposure) without using a negative film having an impedance pattern in the preparation step of the sample H. In the same manner as in the case of the sample H, the sample J was produced.
[難燃性之評估] 針對樣本J,進行根據UL Subject94V法之難燃性評估,並以下述基準判斷結果。[Evaluation of flame retardancy] For the sample J, the flame retardancy evaluation according to the UL Subject 94V method was performed, and the results were judged based on the following criteria.
○‧‧‧VTM-0 △‧‧‧VTM-1 ╳‧‧‧VTM-2以下(包含完全燃燒等)○‧‧‧VTM-0 △‧‧‧VTM-1 ╳‧‧‧VTM-2 or less (including complete combustion, etc.)
<評估結果> 將評估3之結果示於表5及表6。<evaluation result> The results of Evaluation 3 are shown in Tables 5 and 6.
由表5可知道:關於比較例11、12(先前技術),雖然塗膜耐性、顯影性、耐熱性優良,但是並無法滿足作為使用在可撓性印刷佈線板等之可撓性絕緣保護膜之最重要的可撓性。又,關於比較例13~15(先前技術),則為可撓性優異,而塗膜耐性及顯影性卻不佳之結果。另一方面,本發明之感光性樹脂組成物(實施例27~39)係能以高水準滿足作為可撓性絕緣保護層所必要之該等物性全部。As is clear from Table 5, in Comparative Examples 11 and 12 (prior art), although the coating film resistance, developability, and heat resistance are excellent, it is not satisfactory as a flexible insulating protective film used for a flexible printed wiring board or the like. The most important flexibility. Further, in Comparative Examples 13 to 15 (prior art), the film was excellent in flexibility and the film resistance and developability were not good. On the other hand, the photosensitive resin composition of the present invention (Examples 27 to 39) can satisfy all of the physical properties necessary for the flexible insulating protective layer at a high level.
尤其是於主鏈中不具有來自酸酐所造成半酯化之酯骨架的本發明之含羧基之感光性胺基甲酸乙酯樹脂,係因主鏈呈化學性安定,故與相同胺基甲酸乙酯主骨架之比較例14或15比較時,保持著特別優異的塗膜耐性、耐熱性,具有可發揮胺基甲酸乙酯樹脂所特有之密接性、可撓性的 特徵。另外,本發明之含羧基之感光性胺基甲酸乙酯樹脂係在側鏈上具有感光性基及羧基,所以即便是含羧基量少之情形,亦可顯示非常優異之顯影性,又,該等側鏈官能基係相較於直接鍵結於主鏈上之情形,由於反應性豐富,故而能夠發揮優越之解析性及塗膜耐性。In particular, the carboxyl group-containing photosensitive urethane resin of the present invention which does not have an ester skeleton derived from the half esterification caused by an acid anhydride in the main chain is chemically stable in the main chain, and thus is the same as the same amino carboxylic acid In comparison with Comparative Example 14 or 15 of the ester main skeleton, particularly excellent coating film resistance and heat resistance were maintained, and adhesion and flexibility peculiar to the urethane resin were exhibited. feature. Further, since the carboxyl group-containing photosensitive urethane resin of the present invention has a photosensitive group and a carboxyl group in the side chain, even when the carboxyl group-containing amount is small, excellent developability can be exhibited, and When the side chain functional group is directly bonded to the main chain, since the reactivity is rich, excellent resolution and coating film resistance can be exhibited.
由表6之結果可知道:透過添加難燃劑,先前技術(比較例16~20)整體係作為阻抗劑之物性降低,而本發明之感光性樹脂組成物(實施例40~52)係能夠兼具難燃性與其他作為阻抗劑之物性。此係如上所述,本發明之含羧基之感光性胺基甲酸乙酯樹脂係在側鏈上具有反應性豐富之感光性基及羧基,故而即使於存在著明顯妨礙難燃劑般之顯影性及感光性之要素時,仍可發揮非常優異之顯影性、 感光性,並能維持解析性和塗膜耐性而顯示難燃性。As is clear from the results of Table 6, the physical properties of the prior art (Comparative Examples 16 to 20) as a resist agent were lowered by the addition of the flame retardant, and the photosensitive resin composition of the present invention (Examples 40 to 52) was able to It is both flame retardant and other physical properties as a resisting agent. As described above, the carboxyl group-containing photosensitive urethane resin of the present invention has a photosensitive group and a carboxyl group which are rich in reactivity in the side chain, so that the developability is remarkably hindered even in the presence of a flame retardant. And the elements of photosensitivity, still have excellent developability, It exhibits photosensitivity and maintains clarability and film resistance to exhibit flame retardancy.
以上,遵循特定態樣說明本發明,該領域之業者當知道其變化及改良均包含在本發明之範圍內。The present invention has been described above in terms of specific aspects, and those skilled in the art will recognize that such changes and modifications are within the scope of the invention.
Claims (11)
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| JP (1) | JP5298855B2 (en) |
| KR (1) | KR101536366B1 (en) |
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| KR100965189B1 (en) * | 2007-10-11 | 2010-06-24 | 주식회사 엘지화학 | Fluorene-based resin polymer comprising a urethane group and a method for producing the same, and negative photosensitive resin composition comprising the same |
| JP5049175B2 (en) * | 2008-03-25 | 2012-10-17 | 株式会社カネカ | Novel photosensitive resin composition, photosensitive resin composition solution obtained therefrom, photosensitive film, insulating film, and printed wiring board with insulating film |
| JP5285355B2 (en) * | 2008-08-27 | 2013-09-11 | アイカ工業株式会社 | Resin composition and molded product |
| JP5617177B2 (en) * | 2009-03-27 | 2014-11-05 | 東洋インキScホールディングス株式会社 | Coloring composition for color filter and color filter |
| JP5099851B2 (en) * | 2009-04-27 | 2012-12-19 | 太陽ホールディングス株式会社 | Photo-curable thermosetting resin composition, dry film and cured product thereof, and printed wiring board using them |
| JP2013522687A (en) * | 2010-03-22 | 2013-06-13 | エルジー・ケム・リミテッド | Photocurable and thermosetting resin composition, and dry film solder resist |
| JP5624794B2 (en) * | 2010-04-19 | 2014-11-12 | 東京応化工業株式会社 | Negative photosensitive resin composition, photosensitive dry film, and light receiving device |
| JP5471966B2 (en) * | 2010-08-17 | 2014-04-16 | Jsr株式会社 | Photosensitive adhesive composition, laminate or solid-state image sensor manufacturing method using the composition, and solid-state image sensor |
| JP6028360B2 (en) * | 2011-06-29 | 2016-11-16 | 東洋インキScホールディングス株式会社 | Photosensitive resin composition and cured product thereof, and method for producing photosensitive resin |
| WO2013011873A1 (en) * | 2011-07-20 | 2013-01-24 | 株式会社カネカ | Novel conductive layer integrated fpc |
| CN103926791B (en) * | 2013-01-15 | 2016-11-16 | 太阳油墨制造株式会社 | Hardening resin composition, its dry film and solidfied material and use their printed circuit board (PCB) |
| CN103969951A (en) * | 2013-01-30 | 2014-08-06 | 太阳油墨制造株式会社 | Conducting Resin Composition And Conducting Circuit |
| CN103616800B (en) * | 2013-10-21 | 2016-08-10 | 溧阳市东大技术转移中心有限公司 | Photo-curing resin combination |
| JP5835416B2 (en) * | 2014-06-25 | 2015-12-24 | 日立化成株式会社 | Photosensitive resin composition, photosensitive film, and method for forming resist pattern |
| WO2016068254A1 (en) * | 2014-10-30 | 2016-05-06 | 昭和電工株式会社 | Hydroxyl-containing polyurethane resin, polyurethane resin and urethane (meth)acrylate resin using hydroxyl-containing polyurethane resin as starting material, production methods for these resins, overcoat composition, and uv-curable resin composition |
| KR102366946B1 (en) * | 2016-11-18 | 2022-02-25 | 가부시키가이샤 아리사와 세이사쿠쇼 | The photosensitive resin composition, the soldering resist film using this photosensitive resin composition, a flexible printed wiring board, and an image display apparatus |
| JP6902056B2 (en) | 2017-02-07 | 2021-07-14 | 株式会社有沢製作所 | Dry film, solder resist film, flexible printed wiring board and image display device |
| US10627716B2 (en) * | 2017-02-07 | 2020-04-21 | Arisawa Mfg. Co., Ltd. | Photosensitive resin composition, solder resist film using said photosensitive resin composition, flexible printed circuit and image display device |
| JP2018203820A (en) * | 2017-05-31 | 2018-12-27 | 凸版印刷株式会社 | Aqueous urethane resin dispersion, and film and sheet using same |
| CN111247216A (en) * | 2017-10-20 | 2020-06-05 | 株式会社Lg化学 | Ink composition |
| JP2019211540A (en) * | 2018-05-31 | 2019-12-12 | 太陽インキ製造株式会社 | Photocurable thermosetting resin composition for forming optical waveguide, and cured product thereof and optical waveguide, and optoelectronic hybrid substrate, waveguide-type light splitter, and optical module including optical waveguide |
| WO2020004396A1 (en) * | 2018-06-29 | 2020-01-02 | 株式会社カネカ | Pattern-printing resist composition and pattern forming method |
| CN109100918B (en) * | 2018-07-25 | 2020-08-04 | 深圳市华星光电技术有限公司 | Photosensitive resin composition and preparation method and application thereof |
| JP7203577B2 (en) * | 2018-11-13 | 2023-01-13 | 株式会社Adeka | Curable resin composition |
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| WO2004079452A1 (en) * | 2003-03-06 | 2004-09-16 | Nippon Kayaku Kabushiki Kaisha | Photosensitive resin composition and curing product thereof |
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| JPWO2008053985A1 (en) | 2010-02-25 |
| KR20090082264A (en) | 2009-07-29 |
| WO2008053985A1 (en) | 2008-05-08 |
| JP5298855B2 (en) | 2013-09-25 |
| CN101535896B (en) | 2012-06-13 |
| CN101535896A (en) | 2009-09-16 |
| KR101536366B1 (en) | 2015-07-13 |
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