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TWI432735B - Probe unit structure and method of manufacturing the same - Google Patents

Probe unit structure and method of manufacturing the same Download PDF

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Publication number
TWI432735B
TWI432735B TW101102905A TW101102905A TWI432735B TW I432735 B TWI432735 B TW I432735B TW 101102905 A TW101102905 A TW 101102905A TW 101102905 A TW101102905 A TW 101102905A TW I432735 B TWI432735 B TW I432735B
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Taiwan
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positioning substrate
insulating plate
pinholes
positioning
probe unit
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TW101102905A
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Chinese (zh)
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TW201331590A (en
Inventor
Chen Hung Ho
Wei Nan Yeh
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Certain Micro Applic Technology Inc
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  • Testing Or Measuring Of Semiconductors Or The Like (AREA)
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Description

探針單元結構及其製作方法 Probe unit structure and manufacturing method thereof

本發明係有關於一種用於檢測的探針結構,尤指一種探針單元結構及其製作方法。 The present invention relates to a probe structure for detection, and more particularly to a probe unit structure and a method of fabricating the same.

在製造IC晶片等半導體積體電路之際,為了檢測不良品即會進行電性特性之檢查;具體而言,進行半導體積體電路或液晶面板等之檢測時,可得知檢查對象之半導體積體電路之配線圖案中是否有電性短路或斷線;同時,為了謀求檢查對象與輸出檢查用信號之信號處理裝置之間的電性連接,會採用收容複數個導電性接觸探針之探針單元,以分別與檢查對象及信號處理裝置電性連接。 When manufacturing a semiconductor integrated circuit such as an IC chip, in order to detect a defective product, electrical characteristics are checked. Specifically, when a semiconductor integrated circuit or a liquid crystal panel is detected, the semiconductor product of the inspection target can be known. Whether there is electrical short circuit or disconnection in the wiring pattern of the body circuit; at the same time, in order to achieve electrical connection between the inspection target and the signal processing device for outputting the inspection signal, a probe for accommodating a plurality of conductive contact probes is used. The unit is electrically connected to the inspection object and the signal processing device, respectively.

傳統的探針單元,如第一至二圖所示,其主要包括相對應的一上定位基板10和一下定位基板20、使上定位基板10和下定位基板20間隔有一距離的一固定構件30及穿設上定位基板10和下定位基板20的一接觸探針40,其中上定位基板10設有一上孔槽101,下定位基板20設有對應上孔槽101的一下孔槽201,此接觸探針40先插設在上孔槽101而定位在上定位基板10,再裝設下定位基板20,使接觸探針40對應上下孔槽201插設定位。藉此,以達到限制接觸探針40的位置。 The conventional probe unit, as shown in the first to second figures, mainly includes a corresponding upper positioning substrate 10 and a lower positioning substrate 20, and a fixing member 30 for spacing the upper positioning substrate 10 and the lower positioning substrate 20 by a distance. And a contact probe 40 disposed on the positioning substrate 10 and the lower positioning substrate 20, wherein the upper positioning substrate 10 is provided with an upper hole 101, and the lower positioning substrate 20 is provided with a lower hole 201 corresponding to the upper hole 101, the contact The probe 40 is first inserted into the upper hole 101 and positioned on the upper positioning substrate 10, and then the lower positioning substrate 20 is mounted, so that the contact probe 40 is inserted into the set position corresponding to the upper and lower holes 201. Thereby, the position of the contact probe 40 is restricted.

然而,近年來,半導體積體電路在高積體化、微細化已有顯著進展,就探針單元而言,為了得以配合該技術之進展,也會將各接觸探針之直徑細徑化,同時使各接觸探針彼此之間距狹窄化;但是,上述接觸探針40的直徑越小下,上孔槽101及下孔槽201也會越來越小,使上孔槽101及下孔槽201之間的對位產生些許的誤差,進而導致接觸探針40定位於上定位基板10後,卻無法穿設定位於下定位基板20,此時強行組裝即會損害接觸探針40;因此,接觸探針40的直徑縮小時,習知的探針單元在製作與組合上有極大的困難而無法突破。 However, in recent years, there has been a remarkable progress in high-integration and miniaturization of semiconductor integrated circuits, and in order to cope with the progress of this technology, the diameter of each contact probe is also reduced in diameter. At the same time, the distance between the contact probes is narrowed; however, the smaller the diameter of the contact probe 40 is, the smaller the upper and lower holes 101 and 201 are, and the upper and lower slots 101 and 101 are smaller. The alignment between the 201 causes a slight error, which causes the contact probe 40 to be positioned on the upper positioning substrate 10, but cannot be placed on the lower positioning substrate 20, and the forced assembly will damage the contact probe 40; therefore, the contact When the diameter of the probe 40 is reduced, the conventional probe unit has great difficulty in fabrication and combination and cannot be broken.

有鑑於此,本發明人遂針對上述現有技術,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本發明人開發之目標。 In view of the above, the inventors of the present invention have made great efforts to solve the above problems by focusing on the above-mentioned prior art, and have made great efforts to solve the above problems, which has become the object of development by the present inventors.

本發明之一目的,在於提供一種探針單元結構及其製作方法,其係利用接觸探針之直徑細徑化下,仍簡單便利地製作成探針單元。 It is an object of the present invention to provide a probe unit structure and a method of fabricating the same, which are simple and convenient to fabricate a probe unit by reducing the diameter of the contact probe.

為了達成上述之目的,本發明係提供一種探針單元結構,包括:一種探針單元結構,包括:一第一定位基板,設有複數第一穿針孔;一第二定位基板,對應該第一定位基板配置,該第二定位基板設有對應該等第一穿針孔的複數第二穿針孔;複數接觸探針,每一該接觸探針的兩端分別穿接於各該第一穿針 孔及各該第二穿針孔;以及一間隔件,連接於該第一定位基板及該第二定位基板之間,該間隔件設有容置該等接觸探針的一容室;其中,該第一定位基板相對該第二定位基板滑位移動,從而使該等第一穿針孔及該等第二穿針孔產生偏位關係,以令每一該接觸探針的兩端分別被該第一定位基板及該第二定位基板夾掣定位。 In order to achieve the above object, the present invention provides a probe unit structure, including: a probe unit structure, comprising: a first positioning substrate, a plurality of first pinholes; and a second positioning substrate, corresponding to a positioning substrate, the second positioning substrate is provided with a plurality of second pinholes corresponding to the first pinholes; a plurality of contact probes, each of the two ends of the contact probes being respectively connected to each of the first Needle a hole and each of the second pinholes; and a spacer member connected between the first positioning substrate and the second positioning substrate, the spacer is provided with a chamber for receiving the contact probes; The first positioning substrate is slidably moved relative to the second positioning substrate, so that the first pinholes and the second pinholes are offset, so that the two ends of each of the contact probes are respectively The first positioning substrate and the second positioning substrate are positioned.

為了達成上述之目的,本發明係提供一種探針單元之製作方法,其步驟包括:a)將該第二定位基板配置在該第一定位基板上方,並令每一該接觸探針穿入各該第一穿針孔及各該第二穿針孔;b)提供一升高治具,該升高治具頂高該第二定位基板,使該第一定位基板及該第二定位基板之間形成有一間距;c)將該間隔件置入該間距並夾置於該第一定位基板及該第二定位基板之間,使該第一定位基板及該第二定位基板之間形成有該容室,並令每一該接觸探針的兩端分別穿接於各該第一穿針孔及各該第二穿針孔;d)提供複數螺固元件,該第二定位基板透過各該螺固元件以鎖固在該間隔件;e)提供複數鎖固元件,該第一定位基板透過各該鎖固元件以鎖固在該間隔件;以及f)將該等鎖固元件暫時鬆脫,自該第一定位基板相對該第二定位基板滑位移動,從而使該等第一穿針孔及該等第二穿針孔產生偏 位關係,以令每一該接觸探針的兩端分別被該第一定位基板及該第二定位基板夾掣定位。 In order to achieve the above object, the present invention provides a method for fabricating a probe unit, the method comprising: a) disposing the second positioning substrate above the first positioning substrate, and inserting each of the contact probes into each The first pinhole and the second pinhole; b) providing a raised fixture, the elevation fixture is raised from the second positioning substrate, and the first positioning substrate and the second positioning substrate are Forming a gap therebetween; c) placing the spacer between the first positioning substrate and the second positioning substrate, and forming the gap between the first positioning substrate and the second positioning substrate a chamber, and two ends of each of the contact probes are respectively respectively connected to the first pinholes and the second pinholes; d) providing a plurality of screwing elements, wherein the second positioning substrate transmits the respective a screwing member to lock the spacer; e) providing a plurality of locking members, the first positioning substrate being fixed to the spacer through each of the locking members; and f) temporarily releasing the locking members Moving from the first positioning substrate to the second positioning substrate, thereby making the first Such pinholes and pinholes through the second polarizer The positional relationship is such that the two ends of each of the contact probes are respectively positioned by the first positioning substrate and the second positioning substrate.

本發明還具有以下功效:本發明利用直徑細徑化的接觸探針受力下較容易發生彎折,使第一定位基板相對第二定位基板滑位移動,從而使第一穿針孔及第二穿針孔產生偏位關係,以令每一接觸探針的兩端分別被第一定位基板及第二定位基板壓制產生變形,從而使每一接觸探針被卡掣固定在第一定位基板及第二定位基板之間,進而達到接觸探針之直徑細徑化下,製作成探針單元仍具有簡單便利及成本低廉之功效。 The invention also has the following effects: the invention is more likely to be bent under the force of the diameter-diameter contact probe, so that the first positioning substrate slides relative to the second positioning substrate, thereby making the first pinhole and the first pinhole The two pinholes have a misalignment relationship, so that the two ends of each contact probe are respectively deformed by the first positioning substrate and the second positioning substrate, so that each contact probe is fixed by the first positioning substrate. And between the second positioning substrate, and further, the diameter of the contact probe is reduced, and the probe unit is still simple and convenient, and has low cost.

另外,每一接觸探針的兩端分別被第一定位基板及第二定位基板壓制產生變形,以定位接觸探針並避免檢測時接觸探針接觸不良或脫落,進而提高本發明探針單元結構的使用穩定性。 In addition, the two ends of each contact probe are respectively deformed by the first positioning substrate and the second positioning substrate to locate the contact probe and avoid contact or falling contact of the contact probe during detection, thereby improving the structure of the probe unit of the present invention. Stability of use.

又,第一定位基板及第二定位基板在製作時是相互疊置的,並透過升高治具使第一定位基板及第二定位基板之間形成有間距,間隔件再置入間距並夾置於第一定位基板及第二定位基板之間,以形成有容置各接觸探針的容室;相較習知,本發明探針單元結構在製作與組合上更具有步驟簡單及組裝容易之特點。 Moreover, the first positioning substrate and the second positioning substrate are stacked on each other at the time of fabrication, and a distance between the first positioning substrate and the second positioning substrate is formed by the elevation fixture, and the spacer is placed in the spacing and clamped. The first positioning substrate and the second positioning substrate are disposed to form a chamber for accommodating the contact probes. Compared with the prior art, the probe unit structure of the present invention has simple steps and easy assembly in fabrication and combination. The characteristics.

〈習知〉 <知知〉

10‧‧‧上定位基板 10‧‧‧Upper positioning substrate

101‧‧‧上孔槽 101‧‧‧Upper slot

20‧‧‧下定位基板 20‧‧‧ positioning substrate

201‧‧‧下孔槽 201‧‧‧ lower hole slot

30‧‧‧固定構件 30‧‧‧Fixed components

40‧‧‧接觸探針 40‧‧‧Contact probe

〈本發明〉 <this invention>

1‧‧‧第一定位基板 1‧‧‧First positioning substrate

11‧‧‧第一內絕緣板 11‧‧‧First inner insulation board

111‧‧‧鎖孔 111‧‧‧Keyhole

12‧‧‧第一外絕緣板 12‧‧‧First outer insulation board

121‧‧‧埋設孔 121‧‧‧buried holes

13‧‧‧第一穿針孔 13‧‧‧First pinhole

2‧‧‧第二定位基板 2‧‧‧Second positioning substrate

21‧‧‧第二內絕緣板 21‧‧‧Second inner insulation board

211‧‧‧鎖孔 211‧‧‧Keyhole

22‧‧‧第二外絕緣板 22‧‧‧Second outer insulation board

221‧‧‧埋設孔 221‧‧‧ Burying holes

23‧‧‧第二穿針孔 23‧‧‧Second pinhole

3‧‧‧接觸探針 3‧‧‧Contact probe

31‧‧‧檢測部 31‧‧‧Detection Department

32‧‧‧突出部 32‧‧‧Protruding

4‧‧‧間隔件 4‧‧‧ spacers

41‧‧‧容室 41‧‧ ‧ room

42‧‧‧半間隔板 42‧‧‧ half-spaced board

421‧‧‧U形容槽 421‧‧‧U-shaped slot

5‧‧‧螺固元件 5‧‧‧ screw components

51‧‧‧頭部 51‧‧‧ head

6‧‧‧鎖固元件 6‧‧‧Locking components

61‧‧‧頭部 61‧‧‧ head

100‧‧‧第一擺放治具 100‧‧‧First placement fixture

200‧‧‧升高治具 200‧‧‧Elevation fixture

300‧‧‧第二擺放治具 300‧‧‧Second placement fixture

400‧‧‧信號處理裝置 400‧‧‧Signal processing unit

S‧‧‧間距 S‧‧‧ spacing

第一圖係本習知的探針單元之組合示意圖。 The first figure is a schematic diagram of the combination of the conventional probe units.

第二圖係本習知的探針單元之局部放大圖。 The second figure is a partial enlarged view of the conventional probe unit.

第三圖係本發明探針單元結構之分解立體圖。 The third figure is an exploded perspective view of the structure of the probe unit of the present invention.

第四圖係本發明接觸探針之立體示意圖。 The fourth figure is a schematic perspective view of the contact probe of the present invention.

第五圖係本發明探針單元結構之組合示意圖。 The fifth figure is a schematic diagram of the combination of the probe unit structures of the present invention.

第六圖係本發明探針單元結構之剖面示意圖。 Figure 6 is a schematic cross-sectional view showing the structure of the probe unit of the present invention.

第七圖係本發明探針單元製作方法之步驟流程圖。 The seventh drawing is a flow chart of the steps of the method for fabricating the probe unit of the present invention.

第八圖A係本發明第一定位基板、第二定位基板及接觸探針欲放置第一擺放治具之示意圖。 The eighth figure A is a schematic view of the first positioning substrate, the second positioning substrate and the contact probe of the present invention to be placed on the first placement jig.

第八圖B係本發明升高治具欲穿設第一擺放治具及第一定位基板之側視剖面圖。 Figure 8B is a side cross-sectional view showing the first placement fixture and the first positioning substrate of the elevated fixture of the present invention.

第八圖C係本發明升高治具已頂高第二定位基板之側視剖面圖。 Figure 8C is a side cross-sectional view of the second positioning substrate of the elevated fixture of the present invention.

第八圖D係本發明半間隔板欲夾置入第一定位基板及第二定位基板之示意圖。 The eighth figure D is a schematic view of the semi-spacer plate of the present invention to be inserted into the first positioning substrate and the second positioning substrate.

第八圖E係本發明第二擺放治具欲固定在第二定位基板及間隔件之示意圖。 The eighth figure E is a schematic view of the second positioning fixture of the present invention to be fixed on the second positioning substrate and the spacer.

第八圖F係本發明第二擺放治具已固定在第二定位基板及間隔件之側視剖面圖。 Figure 8 is a side cross-sectional view showing the second positioning fixture of the present invention fixed to the second positioning substrate and the spacer.

第八圖G係本發明第一定位基板翻轉設置在第二定位基板上方之側視剖面圖。 Figure 8 is a side cross-sectional view showing the first positioning substrate of the present invention flipped over the second positioning substrate.

第八圖H係本發明欲拆卸第一擺放治具及第二擺放治具之側視剖面圖。 Figure 8 is a side cross-sectional view of the first placement jig and the second placement jig of the present invention.

第八圖I係本發明第一定位基板欲相對第二定位基板滑位之側視剖面圖。 Figure 8 is a side cross-sectional view of the first positioning substrate of the present invention to be slid relative to the second positioning substrate.

第八圖J係本發明第一穿針孔及第二穿針孔欲偏位配置之側視剖面圖。 Figure 8 is a side cross-sectional view showing the first pinhole and the second pinhole of the present invention in an offset configuration.

第八圖K係本發明第一穿針孔及第二穿針孔已偏位配置之側視剖面圖。 Figure 8 is a side cross-sectional view showing the first pinhole and the second pinhole of the present invention in an offset configuration.

第八圖L係本發明第一定位基板已固定在間隔件及第二定位基板之側視剖面圖。 Figure 8 is a side cross-sectional view showing the first positioning substrate of the present invention fixed to the spacer and the second positioning substrate.

第九圖係本發明探針單元結構之使用狀態示意圖。 The ninth drawing is a schematic view showing the state of use of the probe unit structure of the present invention.

有關本發明之詳細說明及技術內容,將配合圖式說明如下,然而所附圖式僅作為說明用途,並非用於侷限本發明。 The detailed description and technical content of the present invention will be described with reference to the accompanying drawings.

請參考第三至六圖所示,本發明係提供一種探針單元結構及其製作方法,此探針單元結構主要包括一第一定位基板1、一第二定位基板2、複數接觸探針3及一間隔件4。 Referring to the third to sixth embodiments, the present invention provides a probe unit structure and a manufacturing method thereof. The probe unit structure mainly includes a first positioning substrate 1, a second positioning substrate 2, and a plurality of contact probes 3. And a spacer 4.

第一定位基板1包含一第一內絕緣板11及黏接於第一內絕緣板11的一第一外絕緣板12,第一內絕緣板11及第一外絕緣板12共同設有複數第一穿針孔13;又,第一內絕緣板11設有複數鎖孔111,第一外絕緣板12設有對應該等鎖孔111的複數埋設孔121。 The first positioning substrate 1 includes a first inner insulating plate 11 and a first outer insulating plate 12 bonded to the first inner insulating plate 11. The first inner insulating plate 11 and the first outer insulating plate 12 are provided with a plurality of The first inner insulating plate 11 is provided with a plurality of locking holes 111, and the first outer insulating plate 12 is provided with a plurality of embedded holes 121 corresponding to the locking holes 111.

第二定位基板2對應第一定位基板1配置,第二定位基板2包含一第二內絕緣板21及黏接於第二內絕緣板21的一第二外絕緣板22,第二內絕緣板21及第二外絕緣板22共同設有對應該等第一穿針孔13的複數第二穿針孔23;又,第二內絕緣板21設有複數鎖孔211,第二外絕緣板22設有對應該等鎖孔211的複數埋設孔221。 The second positioning substrate 2 is disposed corresponding to the first positioning substrate 1 , and the second positioning substrate 2 includes a second inner insulating plate 21 and a second outer insulating plate 22 adhered to the second inner insulating plate 21 , and a second inner insulating plate 21 and the second outer insulating plate 22 are provided with a plurality of second pinholes 23 corresponding to the first pinholes 13; further, the second inner insulating plate 21 is provided with a plurality of locking holes 211, and the second outer insulating plate 22 A plurality of buried holes 221 corresponding to the keyholes 211 are provided.

每一接觸探針3的兩端分別穿接於各第一穿針孔13及各第二穿針孔23,每一接觸探針3一端具有一檢測部31另一端具有一突出部32,檢測部31經由各第一穿針孔13裸露於第一定位基板1,突出部32經由各第二穿針孔23卡掣於第二定位基板2。 Each of the two ends of the contact probe 3 is respectively connected to each of the first pinholes 13 and the second pinholes 23, and each of the contact probes 3 has a detecting portion 31 at one end and a protruding portion 32 at the other end. The portion 31 is exposed to the first positioning substrate 1 via the first pinholes 13 , and the protruding portion 32 is locked to the second positioning substrate 2 via the second pin holes 23 .

間隔件4連接於第一定位基板1及第二定位基板2之間,詳細說明如下,第一內絕緣板11夾置在間隔件4及第一外絕緣板12之間,第二內絕緣板21夾置在間隔件4及第二外絕緣板22之間;間隔件4包含對稱組合的二半間隔板42,二半間隔板42夾置於第一定位基板1及第二定位基板2之間,每一半間隔板42設有一U形容槽421,二U形容槽421形成有容置等接觸探針3的一容室41。 The spacer 4 is connected between the first positioning substrate 1 and the second positioning substrate 2. As described in detail below, the first inner insulating plate 11 is interposed between the spacer 4 and the first outer insulating plate 12, and the second inner insulating plate 21 is sandwiched between the spacer 4 and the second outer insulating plate 22; the spacer 4 includes two semi-spaced plates 42 symmetrically combined, and the two half spacers 42 are sandwiched between the first positioning substrate 1 and the second positioning substrate 2. Each of the half spacers 42 is provided with a U-shaped recess 421. The two U-shaped recesses 421 are formed with a chamber 41 for receiving the contact probes 3.

其中,第一定位基板1相對第二定位基板2滑位移動,從而使該等第一穿針孔13及該等第二穿針孔23產生偏位關係,以令每一接觸探針3的兩端分別被第一定位基板1及第二定位基板2夾掣定位,詳細說明如下,每一接觸探針3的兩端分別被第一定位基板1及第二定位基板2壓制產生變形,從而使每一接觸探針3被卡掣固定在第一定位基板1及第二定位基板2之間。 The first positioning substrate 1 is slidably moved relative to the second positioning substrate 2, so that the first pinholes 13 and the second pinholes 23 are in a misaligned relationship, so that each contact probe 3 is The two ends are respectively positioned by the first positioning substrate 1 and the second positioning substrate 2, and the two ends of each contact probe 3 are respectively pressed and deformed by the first positioning substrate 1 and the second positioning substrate 2, thereby Each contact probe 3 is fixed between the first positioning substrate 1 and the second positioning substrate 2 by a cassette.

本發明更包括複數螺固元件5,每一螺固元件5具有一頭部51,每一頭部51的外周緣尺寸小於每一埋設孔221的孔徑尺寸,各螺固元件5經由各鎖孔211將第二內絕緣板21對應間隔件4鎖固,各頭部51埋設於各埋設孔221。 The present invention further includes a plurality of screwing elements 5, each of which has a head 51, the outer circumference of each head 51 being smaller than the aperture size of each of the embedded holes 221, and each of the screw elements 5 via each of the keyholes The second inner insulating plate 21 is locked to the spacer 4 , and each of the heads 51 is embedded in each of the embedded holes 221 .

本發明更包括複數鎖固元件6,每一鎖固元件6具有一頭部61,每一頭部61的外周緣尺寸小於每一埋設孔121的孔徑尺寸,各鎖固元件6經由各鎖孔111將第一內絕緣板11對應間隔件4鎖固,各頭 部61埋設於各埋設孔121。 The invention further comprises a plurality of locking elements 6, each locking element 6 having a head 61, the outer circumference of each head 61 being smaller than the aperture size of each of the embedded holes 121, and each locking element 6 via each keyhole 111 locks the first inner insulating plate 11 corresponding to the spacer 4, each head The portion 61 is embedded in each of the buried holes 121.

本發明探針單元結構之組合,其係利用第一定位基板1設有各第一穿針孔13;第二定位基板2對應第一定位基板1配置,第二定位基板2設有對應各第一穿針孔13的各第二穿針孔23;每一接觸探針3的兩端分別穿接於各第一穿針孔13及各第二穿針孔23;間隔件4夾置於第一定位基板1及第二定位基板2之間;其中,第一定位基板1相對第二定位基板2滑位移動,從而使該等第一穿針孔13及該等第二穿針孔23產生偏位關係,以令每一接觸探針3的兩端分別被第一定位基板1及第二定位基板2夾掣定位,詳細說明如下,每一接觸探針3的兩端分別被第一定位基板1及第二定位基板2壓制產生變形,從而使每一接觸探針3被卡掣固定在第一定位基板1及第二定位基板2之間。 A combination of the probe unit structures of the present invention is provided with first first pinholes 13 by using the first positioning substrate 1; the second positioning substrate 2 is disposed corresponding to the first positioning substrate 1, and the second positioning substrate 2 is provided with corresponding first a second pinhole 23 of the pinhole 13; two ends of each of the contact probes 3 are respectively connected to the first pinholes 13 and the second pinholes 23; the spacers 4 are placed Between the positioning substrate 1 and the second positioning substrate 2; wherein the first positioning substrate 1 is slidably moved relative to the second positioning substrate 2, so that the first pinning holes 13 and the second pin holes 23 are generated. The eccentricity is such that the two ends of each contact probe 3 are respectively positioned by the first positioning substrate 1 and the second positioning substrate 2, and the two ends of each contact probe 3 are respectively positioned by the first positioning. The substrate 1 and the second positioning substrate 2 are pressed and deformed such that each contact probe 3 is fixed between the first positioning substrate 1 and the second positioning substrate 2 by the latch.

藉此,因探針單元為配合半導體積體電路在高積體化、微細化之進展,也會將各接觸探針之直徑細徑化,但接觸探針的直徑縮小時,導致探針單元在製作與組合上有極大的困難而無法突破;相較下,本發明利用直徑細徑化的接觸探針3受力下較容易發生彎折,使第一定位基板1相對第二定位基板2滑位移動,從而使該等第一穿針孔13及該等第二穿針孔23以偏位配置,以令每一接觸探針3的兩端分別被第一定位基板1及第二定位基板2壓制產生變形,從而使每一接觸探針3被卡掣固定在第一定位基板1及第二定位基板2之間,進而達到接觸探針3之直徑細徑化下,製作成探針單元仍具有簡單便利及成本低廉之功效。 In this way, the diameter of each contact probe is reduced by the progress of the probe unit in order to increase the integration and miniaturization of the semiconductor integrated circuit. However, when the diameter of the contact probe is reduced, the probe unit is caused. In the production and combination, there is great difficulty and cannot be broken. In contrast, the contact probe 3 having a diameter of a small diameter is more likely to be bent under the force, so that the first positioning substrate 1 is opposite to the second positioning substrate 2 The sliding position is moved, so that the first pinholes 13 and the second pinholes 23 are disposed in a biased position, so that the two ends of each contact probe 3 are respectively positioned by the first positioning substrate 1 and the second positioning The substrate 2 is deformed by pressing, so that each contact probe 3 is fixed between the first positioning substrate 1 and the second positioning substrate 2 by the cassette, and then the diameter of the contact probe 3 is reduced to form a probe. The unit still has the advantages of simplicity, convenience and low cost.

請參考第七圖及第八A至L圖所示,係上述探針單元結構的製作方法步驟。 Please refer to the seventh figure and the eighth diagrams A to L, which are the steps of the method for fabricating the above probe unit structure.

如第七圖之步驟a及第八A圖所示,首先,提供一第一擺放治具100、一第一定位基板1、一第二定位基板2及複數接觸探針3,第一擺放治具100依序定位第一定位基板1、第二定位基板2及複數接觸探針3,第一定位基板1設有複數第一穿針孔13,第二定位基板2設有對應該等第一穿針孔13的複數第二穿針孔23,第二定位基板2配置在第一定位基板1的上方,每一接觸探針3穿入各第一穿針孔13及各第二穿針孔23;其中,每一接觸探針3一端具有一檢測部31另一端具有一突出部32,檢測部31經由各第一穿針孔13裸露於第一定位基板1,突出部32經由各第二穿針孔23卡掣於第二定位基板2;詳細說明如下,第一擺放治具100使第二定位基板2定位設置在第一定位基板1上方;再者,每一接觸探針3穿入各第一穿針孔13及各第二穿針孔23時,第一擺放治具100會提供一空間,使每一接觸探針3會經由各第一穿針孔13及各第二穿針孔23而容置在第一擺放治具100中,導致各突出部32經由各第二穿針孔23以卡掣於第二定位基板2,進而定位每一接觸探針3的位置。 As shown in the steps a and 8A of the seventh embodiment, first, a first placement jig 100, a first positioning substrate 1, a second positioning substrate 2, and a plurality of contact probes 3 are provided. The fixture 100 sequentially positions the first positioning substrate 1, the second positioning substrate 2, and the plurality of contact probes 3. The first positioning substrate 1 is provided with a plurality of first pinholes 13, and the second positioning substrate 2 is provided with a corresponding one. a plurality of second pinholes 23 of the first pinholes 13 , the second positioning substrate 2 is disposed above the first positioning substrate 1 , and each of the contact probes 3 penetrates into each of the first pinholes 13 and each of the second pins a pinhole 23; wherein each of the contact probes 3 has a detecting portion 31 at one end and a protruding portion 32 at the other end, and the detecting portion 31 is exposed to the first positioning substrate 1 via each of the first pinning holes 13, and the protruding portion 32 is passed through each The second pinhole 23 is latched on the second positioning substrate 2; as described in detail below, the first positioning jig 100 positions the second positioning substrate 2 above the first positioning substrate 1; further, each contact probe 3, when penetrating into each of the first pinholes 13 and the second pinholes 23, the first placement jig 100 provides a space for each contact probe 3 to be The first pinholes 13 and the second pinholes 23 are received in the first placement jig 100, so that the protrusions 32 are locked to the second positioning substrate via the second pinholes 23 . 2, thereby locating the position of each contact probe 3.

如第七圖之步驟b及第八A至C圖所示,另外,提供一升高治具200,升高治具200從第一擺放治具100的下方頂高第二定位基板2,使第一定位基板1及第二定位基板2之間形成有一間距S。 As shown in the step b of the seventh figure and the eighth to eighth embodiments, in addition, an elevation fixture 200 is provided, and the elevation fixture 200 is raised from the lower side of the first placement fixture 100 to the second positioning substrate 2, A spacing S is formed between the first positioning substrate 1 and the second positioning substrate 2.

如第七圖之步驟c及第八D圖所示,提供一間隔件4,此間隔件4分為對稱組合的二半間隔板42,每一半間隔板42設有一U形容槽421,二U形容槽421共同形成一容室41;再將二半間隔板42置入間距S中,同時讓二半間隔板42組合成間隔件4,以讓間隔件4夾置於第一定位基板1及第二定位基板2之間,且使第一定位基板1及第 二定位基板2之間形成有容置等接觸探針3的容室41,並令每一接觸探針3的兩端分別穿接於各第一穿針孔13及各第二穿針孔23。 As shown in the steps c and VIII of the seventh figure, a spacer 4 is provided. The spacer 4 is divided into two symmetric spacers 42. Each of the spacers 42 is provided with a U-shaped slot 421, two U. The shaped grooves 421 together form a chamber 41; the two half spacers 42 are placed in the spacing S, and the two half spacers 42 are combined into a spacer 4 to sandwich the spacer 4 on the first positioning substrate 1 and Between the second positioning substrates 2, and the first positioning substrate 1 and A cavity 41 for accommodating the contact probes 3 is formed between the two positioning substrates 2, and two ends of each of the contact probes 3 are respectively connected to the first pinholes 13 and the second pinholes 23 respectively. .

如第七圖之步驟d及第八D圖所示,又,提供複數螺固元件,第二定位基板2經由各該螺固元件5以鎖固在間隔件4;詳細說明如下,第二定位基板2包含一第二內絕緣板21及黏接於第二內絕緣板21的一第二外絕緣板22,第二內絕緣板21夾置在間隔件4及第二外絕緣板22之間,第二內絕緣板21及第二外絕緣板22共同設有該等第二穿針孔23;每一螺固元件5具有一頭部51,第二內絕緣板21設有複數鎖孔211,第二外絕緣板22設有對應各鎖孔211的複數埋設孔221,每一埋設孔221的孔徑尺寸大於每一頭部51的外周緣尺寸,各螺固元件5經由各鎖孔211將該第二內絕緣板21對應間隔件4鎖固,使各頭部51埋設於各埋設孔221。 As shown in the step d and the eighth D of the seventh figure, in addition, a plurality of screwing elements are provided, and the second positioning substrate 2 is locked to the spacer 4 via each of the screwing elements 5; The substrate 2 includes a second inner insulating plate 21 and a second outer insulating plate 22 bonded to the second inner insulating plate 21, and the second inner insulating plate 21 is sandwiched between the spacer 4 and the second outer insulating plate 22. The second inner insulating plate 21 and the second outer insulating plate 22 are provided with the second pinholes 23; each of the screw elements 5 has a head 51, and the second inner insulating plate 21 is provided with a plurality of pinholes 211. The second outer insulating plate 22 is provided with a plurality of embedded holes 221 corresponding to the respective locking holes 211. The diameter of each of the embedded holes 221 is larger than the outer peripheral edge of each of the heads 51, and each of the screwing elements 5 passes through the respective locking holes 211. The second inner insulating plate 21 is locked corresponding to the spacer 4 so that the head portions 51 are embedded in the respective buried holes 221.

如第七圖之步驟e及第八E至G圖所示,其中,本發明更包括在e步驟之前的一個步驟e’,其中e’步驟中提供一第二擺放治具300,第二擺放治具300對應第二定位基板2裝固並頂抵該等接觸探針3,第一擺放治具100及第二擺放治具300共同夾置第一定位基板1、第二定位基板2、該等接觸探針3及間隔件4;此第二擺放治具300目的使第一定位基板1經由第二擺放治具300翻轉以設置在第二定位基板2上方,第二擺放治具300並防止各接觸探針3脫落於各第一穿針孔13及各第二穿針孔23;因此,第二擺放治具300裝固在第二定位基板2後,再翻轉使第一定位基板1設置在第二定位基板2的上方,即可脫開升高治具200,以進行如下步驟。 As shown in step e and eighth E to G of the seventh figure, the present invention further includes a step e' before the e step, wherein a second placement jig 300 is provided in the e' step, and the second The first positioning substrate 2 is mounted and abuts against the contact probes 3, and the first placement jig 100 and the second placement jig 300 sandwich the first positioning substrate 1 and the second positioning. The substrate 2, the contact probes 3 and the spacers 4; the second positioning fixture 300 is configured to invert the first positioning substrate 1 via the second placement fixture 300 to be disposed above the second positioning substrate 2, and second The jig 300 is placed and the contact probes 3 are prevented from falling off the first pinholes 13 and the second pinholes 23; therefore, the second placement jig 300 is mounted on the second positioning substrate 2, and then By flipping the first positioning substrate 1 above the second positioning substrate 2, the elevation jig 200 can be disengaged to perform the following steps.

再者,提供複數鎖固元件6,第一擺放治具100設有複數通孔,各鎖固元件6利用第一擺放治具100的通孔,以將第一定位基板1鎖 固在間隔件4上;詳細說明如下,第一定位基板1包含一第一內絕緣板11及黏接於第一內絕緣板11的一第一外絕緣板12,第一內絕緣板11夾置在間隔件4及第一外絕緣板12之間,第一內絕緣板11及第一外絕緣板12共同設有該等第一穿針孔13;每一鎖固元件6具有一頭部61,該第一內絕緣板11設有複數鎖孔111,第一外絕緣板12設有對應各鎖孔111的複數埋設孔121,每一埋設孔121的孔徑尺寸大於每一頭部61的外周緣尺寸,各鎖固元件6經由各鎖孔111將第一內絕緣板11鎖固於間隔件4,各頭部61埋設於各埋設孔121。 Furthermore, a plurality of locking elements 6 are provided. The first placement jig 100 is provided with a plurality of through holes, and each of the locking elements 6 uses the first through hole of the jig 100 to lock the first positioning substrate 1. The first positioning substrate 1 includes a first inner insulating plate 11 and a first outer insulating plate 12 adhered to the first inner insulating plate 11, and the first inner insulating plate 11 is clamped. Between the spacer 4 and the first outer insulating plate 12, the first inner insulating plate 11 and the first outer insulating plate 12 are jointly provided with the first pinholes 13; each of the locking elements 6 has a head 61. The first inner insulating plate 11 is provided with a plurality of locking holes 111. The first outer insulating plate 12 is provided with a plurality of embedded holes 121 corresponding to the respective locking holes 111. The diameter of each of the buried holes 121 is larger than that of each of the heads 61. The outer peripheral member has the first inner insulating plate 11 locked to the spacer 4 via the respective locking holes 111, and each of the head portions 61 is embedded in each of the embedded holes 121.

如第七圖之步驟f及第八G至L圖所示,利用升高治具200拆卸第一擺放治具100,此時第一定位基板1及第二定位基板2分別經由鎖固元件6及螺固元件5對應間隔件4鎖固;最後,將該等鎖固元件6暫時鬆脫,自第一定位基板1相對第二定位基板2滑位移動,從而使該等第一穿針孔13及該等第二穿針孔23產生偏位關係,以令每一接觸探針3的兩端分別被第一定位基板1及第二定位基板2夾掣定位,詳細說明如下,每一接觸探針3的兩端分別被第一定位基板1及第二定位基板2壓制產生變形,從而使每一接觸探針3被卡掣固定在第一定位基板1及第二定位基板2之間,再拆卸第二擺放治具300,即完成探針單元結構。 As shown in the step f and the eighth G to L of the seventh figure, the first placement jig 100 is removed by the elevation jig 200, and the first positioning substrate 1 and the second positioning substrate 2 are respectively locked via the locking component. 6 and the screwing element 5 are locked corresponding to the spacer 4; finally, the locking elements 6 are temporarily loosened, and the first positioning substrate 1 is slidably moved relative to the second positioning substrate 2, thereby making the first needles The hole 13 and the second pinholes 23 are in a misaligned relationship, so that the two ends of each contact probe 3 are respectively positioned by the first positioning substrate 1 and the second positioning substrate 2, as described in detail below. The two ends of the contact probe 3 are respectively deformed by the first positioning substrate 1 and the second positioning substrate 2, so that each contact probe 3 is fixed between the first positioning substrate 1 and the second positioning substrate 2 by the latching. Then, the second placement jig 300 is removed, that is, the probe unit structure is completed.

是以,藉由上述之構造組成,即可得到本發明探針單元結構及其製作方法。藉此,第一定位基板1及第二定位基板2在製作時是相互疊置的,並透過升高治具200使第一定位基板1及第二定位基板2之間形成有間距S,間隔件4再置入間距S並夾置於第一定位基板1及第二定位基板2之間,以形成有容置各接觸探針3的容室41; 相較習知,本發明探針單元結構在製作與組合上更具有步驟簡單及組裝容易之特點。 Therefore, the probe unit structure of the present invention and the method of fabricating the same can be obtained by the above-described structural composition. Therefore, the first positioning substrate 1 and the second positioning substrate 2 are stacked on each other at the time of fabrication, and the distance between the first positioning substrate 1 and the second positioning substrate 2 is formed by the elevation jig 200, and the interval is formed. The workpiece 4 is placed between the first positioning substrate 1 and the second positioning substrate 2 to form a chamber 41 for accommodating the contact probes 3; Compared with the prior art, the probe unit structure of the present invention has the characteristics of simple steps and easy assembly in fabrication and combination.

如第九圖所示,係本發明探針單元結構之使用狀態,其中,接觸探針3一端的檢測部31對應檢查對象接觸,並觸探針3具有突出部32的另一端對應信號處理裝置400電性連接,使探針單元以分別電性連接檢查對象及信號處理裝置400,以達到檢查對象與輸出檢查用信號之信號處理裝置400之間的電性連接。此外,每一接觸探針3的兩端分別被第一定位基板1及第二定位基板2壓制產生變形;藉此,定位接觸探針3,以避免檢測時接觸探針3接觸不良或脫落,進而提高本發明探針單元結構的使用穩定性。 As shown in the ninth figure, the use state of the probe unit structure of the present invention, wherein the detecting portion 31 at one end of the contact probe 3 corresponds to the inspection object contact, and the other end of the touch probe 3 having the protruding portion 32 corresponds to the signal processing device. The electrical connection of the probe unit is electrically connected to the inspection object and the signal processing device 400 to achieve an electrical connection between the inspection target and the signal processing device 400 for outputting the inspection signal. In addition, the two ends of each contact probe 3 are respectively pressed and deformed by the first positioning substrate 1 and the second positioning substrate 2; thereby, the contact probe 3 is positioned to avoid contact or falling contact of the contact probe 3 during detection. Further, the stability of use of the probe unit structure of the present invention is improved.

綜上所述,本發明之探針單元結構及其製作方法,亦未曾見於同類產品及公開使用,並具有產業利用性、新穎性與進步性,完全符合發明專利申請要件,爰依專利法提出申請,敬請詳查並賜准本案專利,以保障發明人之權利。 In summary, the probe unit structure and the manufacturing method thereof of the present invention have not been seen in similar products and are openly used, and have industrial utilization, novelty and progress, and fully comply with the requirements for invention patent applications, and are proposed according to the patent law. To apply, please check and grant the patent in this case to protect the rights of the inventor.

1‧‧‧第一定位基板 1‧‧‧First positioning substrate

11‧‧‧第一內絕緣板 11‧‧‧First inner insulation board

12‧‧‧第一外絕緣板 12‧‧‧First outer insulation board

13‧‧‧第一穿針孔 13‧‧‧First pinhole

2‧‧‧第二定位基板 2‧‧‧Second positioning substrate

21‧‧‧第二內絕緣板 21‧‧‧Second inner insulation board

22‧‧‧第二外絕緣板 22‧‧‧Second outer insulation board

23‧‧‧第二穿針孔 23‧‧‧Second pinhole

3‧‧‧接觸探針 3‧‧‧Contact probe

31‧‧‧檢測部 31‧‧‧Detection Department

32‧‧‧突出部 32‧‧‧Protruding

4‧‧‧間隔件 4‧‧‧ spacers

41‧‧‧容室 41‧‧ ‧ room

42‧‧‧半間隔板 42‧‧‧ half-spaced board

421‧‧‧U形容槽 421‧‧‧U-shaped slot

Claims (19)

一種探針單元結構,包括:一第一定位基板,設有複數第一穿針孔;一第二定位基板,對應該第一定位基板配置,該第二定位基板設有對應該等第一穿針孔的複數第二穿針孔;複數接觸探針,每一該接觸探針的兩端分別穿接於各該第一穿針孔及各該第二穿針孔;以及一間隔件,連接於該第一定位基板及該第二定位基板之間,該間隔件設有容置該等接觸探針的一容室;其中,該第一定位基板相對該第二定位基板滑位移動,從而使該等第一穿針孔及該等第二穿針孔產生偏位關係,以令每一該接觸探針的兩端分別被該第一定位基板及該第二定位基板夾掣定位。 A probe unit structure includes: a first positioning substrate, and a plurality of first pinholes; a second positioning substrate corresponding to the first positioning substrate, the second positioning substrate is provided with a corresponding first wearing a plurality of second pinholes of the pinhole; a plurality of contact probes, each of the two ends of the contact probe being respectively connected to each of the first pinholes and the second pinholes; and a spacer connecting Between the first positioning substrate and the second positioning substrate, the spacer is provided with a chamber for accommodating the contact probes; wherein the first positioning substrate is slidably moved relative to the second positioning substrate, thereby The first pinholes and the second pinholes are offset, so that the two ends of each of the contact probes are respectively positioned by the first positioning substrate and the second positioning substrate. 如請求項1所述之探針單元結構,其中每一該接觸探針的兩端分別被該第一定位基板及該第二定位基板壓制產生變形,從而使每一該接觸探針被卡掣固定在該第一定位基板及該第二定位基板之間。 The probe unit structure of claim 1, wherein the two ends of each of the contact probes are respectively deformed by the first positioning substrate and the second positioning substrate, so that each of the contact probes is jammed. Fixed between the first positioning substrate and the second positioning substrate. 如請求項1所述之探針單元結構,其中每一該接觸探針一端具有一檢測部另一端具有一突出部,該檢測部經由各該第一穿針孔裸露於該第一定位基板,該突出部經由各該第二穿針孔卡掣於該第二定位基板。 The probe unit structure of claim 1, wherein each of the contact probes has a detecting portion at one end and a protruding portion, and the detecting portion is exposed to the first positioning substrate via each of the first pinning holes. The protruding portion is clamped to the second positioning substrate via each of the second pinholes. 如請求項1所述之探針單元結構,其中該間隔件包含對稱組合的二半間隔板,該二半間隔板夾置於該第一定位基板及該第二定位 基板之間,每一該半間隔板設有一U形容槽,該二U形容槽形成該容室。 The probe unit structure of claim 1, wherein the spacer comprises a symmetrically combined two-half spacer, the two half spacers being sandwiched between the first positioning substrate and the second positioning Between the substrates, each of the half spacers is provided with a U-shaped recess, and the two U-shaped recesses form the chamber. 如請求項1所述之探針單元結構,其中該第一定位基板包含一第一內絕緣板及黏接於該第一內絕緣板的一第一外絕緣板,該第一內絕緣板夾置在該間隔件及該第一外絕緣板之間,該第一內絕緣板及該第一外絕緣板共同設有該等第一穿針孔。 The probe unit structure of claim 1, wherein the first positioning substrate comprises a first inner insulating plate and a first outer insulating plate adhered to the first inner insulating plate, the first inner insulating plate clamp The first inner insulating plate and the first outer insulating plate are disposed together with the first pinhole. 如請求項5所述之探針單元結構,其更包括複數鎖固元件,每一該鎖固元件具有一頭部,該第一內絕緣板設有複數鎖孔,該第一外絕緣板設有對應該等鎖孔的複數埋設孔,每一該埋設孔的孔徑尺寸大於每一該頭部的外周緣尺寸,各該鎖固元件經由各該鎖孔將該第一內絕緣板對應該間隔件鎖固,各該頭部埋設於各該埋設孔。 The probe unit structure of claim 5, further comprising a plurality of locking elements, each of the locking elements having a head, the first inner insulating plate is provided with a plurality of locking holes, and the first outer insulating plate is provided a plurality of buried holes corresponding to the keyholes, each of the buried holes has an aperture size larger than an outer peripheral edge of each of the heads, and each of the locking elements corresponds to the first inner insulating plate via each of the locking holes The pieces are locked, and each of the heads is embedded in each of the buried holes. 如請求項1所述之探針單元結構,其中該第二定位基板包含一第二內絕緣板及黏接於該第二內絕緣板的一第二外絕緣板,該第二內絕緣板夾置在該間隔件及該第二外絕緣板之間,該第二內絕緣板及該第二外絕緣板共同設有該等第二穿針孔。 The probe unit structure of claim 1, wherein the second positioning substrate comprises a second inner insulating plate and a second outer insulating plate adhered to the second inner insulating plate, the second inner insulating plate clamp The second inner insulating plate and the second outer insulating plate are disposed together with the second pinhole. 如請求項7所述之探針單元結構,其更包括複數螺固元件,每一該螺固元件具有一頭部,該第二內絕緣板設有複數鎖孔,該第二外絕緣板設有對應該等鎖孔的複數埋設孔,每一該埋設孔的孔徑尺寸大於每一該頭部的外周緣尺寸,各該螺固元件經由各該鎖孔將該第二內絕緣板對應該間隔件鎖固,各該頭部埋設於各該埋設孔。 The probe unit structure of claim 7, further comprising a plurality of screw elements, each of the screw elements having a head, the second inner insulating plate being provided with a plurality of keyholes, the second outer insulating plate a plurality of buried holes corresponding to the keyholes, each of the buried holes having an aperture size larger than an outer peripheral edge of each of the heads, and each of the screwing elements respectively spacing the second inner insulating plate via the respective locking holes The pieces are locked, and each of the heads is embedded in each of the buried holes. 一種製備如請求項1所述之探針單元的製作方法,其步驟包括:a)將該第二定位基板配置在該第一定位基板上方,並令每一該接觸探針穿入各該第一穿針孔及各該第二穿針孔; b)提供一升高治具,該升高治具頂高該第二定位基板,使該第一定位基板及該第二定位基板之間形成有一間距;c)將該間隔件置入該間距並夾置於該第一定位基板及該第二定位基板之間,使該第一定位基板及該第二定位基板之間形成有該容室,並令每一該接觸探針的兩端分別穿接於各該第一穿針孔及各該第二穿針孔;d)提供複數螺固元件,該第二定位基板透過各該螺固元件以鎖固在該間隔件;e)提供複數鎖固元件,該第一定位基板透過各該鎖固元件以鎖固在該間隔件;以及f)將該等鎖固元件暫時鬆脫,自該第一定位基板相對該第二定位基板滑位移動,從而使該等第一穿針孔及該等第二穿針孔產生偏位關係,以令每一該接觸探針的兩端分別被該第一定位基板及該第二定位基板夾掣定位。 A method for fabricating a probe unit according to claim 1, the method comprising: a) disposing the second positioning substrate above the first positioning substrate, and inserting each of the contact probes into the first a pinhole and each of the second pinholes; b) providing a raised fixture, the elevation fixture is raised above the second positioning substrate such that a spacing is formed between the first positioning substrate and the second positioning substrate; c) placing the spacer into the spacing Separating between the first positioning substrate and the second positioning substrate, the chamber is formed between the first positioning substrate and the second positioning substrate, and the two ends of each of the contact probes are respectively Providing a plurality of the first pinholes and each of the second pinholes; d) providing a plurality of screwing elements, the second positioning substrate is fixed to the spacer through each of the screwing elements; e) providing a plurality of a locking component, the first positioning substrate is fixed to the spacer through each of the locking components; and f) temporarily releasing the locking components, and sliding the first positioning substrate from the second positioning substrate Moving, so that the first pinholes and the second pinholes are in a misaligned relationship, so that the two ends of each of the contact probes are respectively sandwiched by the first positioning substrate and the second positioning substrate Positioning. 如請求項9所述之探針單元之製作方法,其中a步驟中更提供一第一擺放治具,該第一擺放治具定位該第二定位基板設置在該第一定位基板上方,並該第一擺放治具定位每一該接觸探針穿設於各該第一穿針孔及各該第二穿針孔。 The method of manufacturing the probe unit of claim 9, wherein a step of providing a first positioning fixture is provided in the step of positioning the second positioning substrate on the first positioning substrate. And the first placement jig is positioned to each of the contact probes to be disposed in each of the first pinholes and the second pinholes. 如請求項10所述之探針單元之製作方法,其中每一該接觸探針一端具有一檢測部另一端具有一突出部,該檢測部經由各該第一穿針孔裸露於該第一定位基板,該突出部經由各該第二穿針孔卡掣於該第二定位基板。 The method of manufacturing the probe unit according to claim 10, wherein each of the contact probes has a detecting portion at one end and a protruding portion, and the detecting portion is exposed to the first positioning via each of the first pinholes. The substrate is clamped to the second positioning substrate via each of the second pinholes. 如請求項9所述之探針單元之製作方法,其中c步驟中該間隔件分為對稱組合的二半間隔板,使該二半間隔板置入該間距。 The method of manufacturing the probe unit according to claim 9, wherein in the step c, the spacer is divided into two symmetric partition plates, and the two half spacers are placed in the spacing. 如請求項12所述之探針單元之製作方法,其中每一該半間隔板設 有一U形容槽,該二U形容槽形成該容室。 The method for fabricating the probe unit according to claim 12, wherein each of the half spacers is provided There is a U-shaped pocket that forms the chamber. 如請求項9所述之探針單元之製作方法,其中d步驟中該第二定位基板包含一第二內絕緣板及黏接於該第二內絕緣板的一第二外絕緣板,該第二內絕緣板夾置在該間隔件及該第二外絕緣板之間,該第二內絕緣板及該第二外絕緣板共同設有該等第二穿針孔。 The method of manufacturing the probe unit of claim 9, wherein the second positioning substrate in the step d comprises a second inner insulating plate and a second outer insulating plate adhered to the second inner insulating plate, the first The second inner insulating plate is sandwiched between the spacer and the second outer insulating plate, and the second inner insulating plate and the second outer insulating plate are provided with the second pinhole. 如請求項14所述之探針單元之製作方法,其中每一該螺固元件具有一頭部,該第二內絕緣板設有複數鎖孔,該第二外絕緣板設有對應該等鎖孔的複數埋設孔,每一該埋設孔的孔徑尺寸大於每一該頭部的外周緣尺寸,各該螺固元件經由各該鎖孔將該第二內絕緣板對應該間隔件鎖固,使各該頭部埋設於各該埋設孔。 The method of manufacturing the probe unit of claim 14, wherein each of the screwing elements has a head, the second inner insulating plate is provided with a plurality of locking holes, and the second outer insulating plate is provided with a corresponding lock a plurality of holes, wherein each of the holes has a larger aperture size than each of the outer circumferences of the heads, and each of the screw elements locks the second inner insulating plate corresponding to the spacers through the respective locking holes, so that Each of the heads is embedded in each of the buried holes. 如請求項9所述之探針單元之製作方法,其中更包括在e步驟之前的一個步驟e’,其中e’步驟中提供一第二擺放治具,該第一定位基板經由該第二擺放治具翻轉以設置在該第二定位基板上方,該第二擺放治具並防止該等接觸探針脫落於各該第一穿針孔及各該第二穿針孔。 The method of manufacturing the probe unit of claim 9, further comprising a step e' before the e step, wherein the e' step provides a second placement jig, the first positioning substrate via the second The placing fixture is turned over to be disposed above the second positioning substrate, and the second positioning fixture prevents the contact probes from falling off the first first pinholes and the second pinholes. 如請求項9所述之探針單元之製作方法,其中e步驟中該第一定位基板包含一第一內絕緣板及黏接於該第一內絕緣板的一第一外絕緣板,該第一內絕緣板夾置在該間隔件及該第一外絕緣板之間,該第一內絕緣板及該第一外絕緣板共同設有該等第一穿針孔。 The method of manufacturing the probe unit of claim 9, wherein the first positioning substrate comprises a first inner insulating plate and a first outer insulating plate adhered to the first inner insulating plate, wherein the first step An inner insulating plate is interposed between the spacer and the first outer insulating plate, and the first inner insulating plate and the first outer insulating plate are jointly provided with the first pinholes. 如請求項17所述之探針單元之製作方法,其中每一該鎖固元件具有一頭部,該第一內絕緣板設有複數鎖孔,該第一外絕緣板設有對應該等鎖孔的複數埋設孔,每一該埋設孔的孔徑尺寸大於每一該頭部的外周緣尺寸,各該鎖固元件經由各該鎖孔將該第一內絕緣板鎖固於該間隔件及該第二定位基板,各該頭部埋設於各該埋設孔。 The method of manufacturing the probe unit of claim 17, wherein each of the locking elements has a head, the first inner insulating plate is provided with a plurality of locking holes, and the first outer insulating plate is provided with a corresponding lock a plurality of holes, wherein each of the holes has an aperture size larger than an outer circumference of each of the heads, and each of the locking elements locks the first inner insulating plate to the spacer via the locking holes The second positioning substrate is embedded in each of the buried holes. 如請求項9所述之探針單元之製作方法,其中f步驟中每一該接觸探針的兩端分別被該第一定位基板及該第二定位基板壓制產生變形,從而使每一該接觸探針被卡掣固定在該第一定位基板及該第二定位基板之間。 The method of manufacturing the probe unit of claim 9, wherein each of the two ends of the contact probe in the step f is pressed and deformed by the first positioning substrate and the second positioning substrate, thereby making each contact The probe is fixed between the first positioning substrate and the second positioning substrate by a cassette.
TW101102905A 2012-01-30 2012-01-30 Probe unit structure and method of manufacturing the same TWI432735B (en)

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