TWI419247B - Method for limiting expansion of earthquake damage and system for limiting expansion of earthquake damage for use in semiconductor manufacturing apparatus - Google Patents
Method for limiting expansion of earthquake damage and system for limiting expansion of earthquake damage for use in semiconductor manufacturing apparatus Download PDFInfo
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- 230000006378 damage Effects 0.000 title claims description 72
- 238000000034 method Methods 0.000 title claims description 54
- 239000004065 semiconductor Substances 0.000 title claims description 49
- 238000004519 manufacturing process Methods 0.000 title claims description 46
- 230000007246 mechanism Effects 0.000 claims description 147
- 239000007789 gas Substances 0.000 claims description 59
- 238000010438 heat treatment Methods 0.000 claims description 58
- 230000007723 transport mechanism Effects 0.000 claims description 43
- 239000011261 inert gas Substances 0.000 claims description 36
- 230000006837 decompression Effects 0.000 claims description 23
- 230000008569 process Effects 0.000 claims description 23
- 238000003860 storage Methods 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 18
- 238000004891 communication Methods 0.000 claims description 11
- 230000002401 inhibitory effect Effects 0.000 claims 2
- 238000005520 cutting process Methods 0.000 claims 1
- 238000005485 electric heating Methods 0.000 claims 1
- 230000001629 suppression Effects 0.000 claims 1
- 235000012431 wafers Nutrition 0.000 description 100
- 230000032258 transport Effects 0.000 description 79
- 238000011084 recovery Methods 0.000 description 11
- 239000013078 crystal Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 238000005336 cracking Methods 0.000 description 7
- 210000003128 head Anatomy 0.000 description 7
- 238000005192 partition Methods 0.000 description 5
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- 208000027418 Wounds and injury Diseases 0.000 description 3
- 208000014674 injury Diseases 0.000 description 3
- 210000001747 pupil Anatomy 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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- 230000003647 oxidation Effects 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67098—Apparatus for thermal treatment
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V1/00—Seismology; Seismic or acoustic prospecting or detecting
- G01V1/01—Measuring or predicting earthquakes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67253—Process monitoring, e.g. flow or thickness monitoring
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Description
本發明係關於一種用於半導體製造裝置之抑制地震損害擴大之方法及抑制地震損害擴大之系統。The present invention relates to a method for suppressing the expansion of seismic damage for a semiconductor manufacturing apparatus and a system for suppressing the expansion of seismic damage.
此申請案係基於並主張2007年11月30日及2008年10月21日申請之先前日本專利申請案第2007-309720及2008-270753號之優先權,其全部內容係以引用的方式併入本文中。This application is based on and claims priority to Japanese Patent Application No. 2007-309720 and No. 2008-270753, filed on Jan. In this article.
半導體器件的製造包括提供各種程序(例如氧化、膜沈積及類似程序)給作為待處理物體的半導體晶圓之步驟。作為用於實行此等程序的裝置,使用(例如)一半導體製造裝置(亦稱為一垂直熱處理裝置),其能夠以批量模式處理若干晶圓(例如,參見專利文件1)。The fabrication of semiconductor devices includes the steps of providing various processes (e.g., oxidation, film deposition, and the like) to a semiconductor wafer as an object to be processed. As means for carrying out such programs, for example, a semiconductor manufacturing apparatus (also referred to as a vertical heat processing apparatus) capable of processing a plurality of wafers in a batch mode (for example, see Patent Document 1) is used.
該半導體製造裝置包括:一輸送區域,其包括一輸送機構,該輸送機構經構成為用以將用作用於包含複數個晶圓的容器之一FOUP(前開口整體槽,亦稱為載體)從一裝載埠(裝載及卸載部分)輸送至一儲存架部分或一運輸部分且反之亦然;一晶圓計數器(偵測機構),其經構成為用以從已裝載至該裝載埠中的該FOUP之一前部分分開一可卸下蓋,並偵測該FOUP中的晶圓之位置;一FOUP捕捉器(接收及傳送機構),其經構成為用以自該輸送機構接收該FOUP並傳送該FOUP至該運輸部分;一提升機構,其係配置在形成於一加熱爐之爐開口下面的一裝載區域(工作區域)中,該提升機構經構成為用以支撐能夠垂直地固持複數個以預定間隔的晶圓之一晶舟(固持器)於用於開啟與關閉該爐開口的一蓋部件上,以便將該晶舟裝載至該加熱爐中/從該加熱爐卸載該晶舟;一門機構,其經構成為用以與該運輸部分上的該FOUP之蓋一起開啟與關閉形成於分離該輸送區域及該裝載區域之一分割壁中的一開口;以及一凹口對準器(對準機構),其經構成為用以從該裝載區域接收晶圓,並對準諸如提供在該等晶圓之個別周邊中的凹口(切口)之標記的位置。The semiconductor manufacturing apparatus includes: a transport area including a transport mechanism configured to serve as a FOUP (front open integral slot, also referred to as a carrier) for use as a container for a plurality of wafers a loading magazine (loading and unloading portion) transported to a storage rack portion or a transport portion and vice versa; a wafer counter (detection mechanism) configured to be loaded from the loading magazine One of the front portions of the FOUP is separated from a removable cover and detects the position of the wafer in the FOUP; a FOUP trap (receiving and transmitting mechanism) configured to receive the FOUP from the transport mechanism and transmit The FOUP to the transport portion; a lifting mechanism disposed in a loading area (working area) formed under the furnace opening of a heating furnace, the lifting mechanism being configured to support a plurality of vertically held a wafer boat (retainer) of a predetermined interval of wafers on a cover member for opening and closing the furnace opening to load/unload the wafer boat into the heating furnace; Institution And an opening formed in the partition wall separating one of the transport area and the loading area, and a notch aligner (alignment mechanism) It is configured to receive wafers from the loading area and to align such locations as indicia provided in notches (cuts) in individual perimeters of the wafers.
此等晶圓係昂貴的,而且因此生產成本將隨處理步驟的前進而增加。因此,應該更小心地操縱晶圓。These wafers are expensive and therefore the cost of production will increase as the processing steps progress. Therefore, the wafer should be handled more carefully.
[專利文件1]JP2000-150400A[Patent Document 1] JP2000-150400A
然而,在上述批量類型之半導體製造裝置中,該裝置之構造造成軟體及硬體方面的各種限制,此使得裝置難以具有抗地震構造或防地震功能。因此,尚未實際上採取針對地震的充分對策。因此,當地震發生並且該裝置經歷較大搖動時,該裝置可能遭受各種損害。即,該晶舟可能會掉落並毀壞,晶圓可能會跳出該晶舟並破裂,及/或氣體可能會洩漏。若該裝置遭受此損害,則應花費較長時間使該裝置恢復製造的重新啟動,此可能進一步增加損害。為了解決此問題,本發明之申請者已申請用於半導體製造裝置之抑制地震損害擴大之方法及抑制地震損害擴大之系統(未公開的日本專利申請案第2007-208863號)。However, in the above-described batch type semiconductor manufacturing apparatus, the configuration of the apparatus causes various limitations in terms of software and hardware, which makes it difficult to have an earthquake-resistant structure or an earthquake-proof function. Therefore, sufficient countermeasures against earthquakes have not yet been taken. Thus, when an earthquake occurs and the device experiences a large shaking, the device may suffer various damages. That is, the boat may fall and be destroyed, the wafer may jump out of the boat and rupture, and/or the gas may leak. If the device suffers from this damage, it should take a long time to resume the restart of the device, which may further increase the damage. In order to solve this problem, the applicant of the present invention has applied to a method for suppressing the expansion of seismic damage for a semiconductor manufacturing apparatus and a system for suppressing the expansion of the earthquake damage (Unexamined Japanese Patent Application No. 2007-208863).
然而,僅以上專利申請案之本發明對保護總體半導體製造裝置係不夠的。例如,在該裝載埠及該運輸部分中,該FOUP有時係隨其蓋從其分開而開啟。在此狀態下,當地震發生以粗略地搖動該裝置時,晶圓可能會飛出該FOUP並且已飛出該FOUP的晶圓可能會掉落並破裂。However, only the invention of the above patent application is insufficient to protect the overall semiconductor manufacturing apparatus. For example, in the loading magazine and the transport portion, the FOUP is sometimes opened with its cover separated therefrom. In this state, when an earthquake occurs to roughly shake the device, the wafer may fly out of the FOUP and the wafer that has flown out of the FOUP may fall and rupture.
此外,在其中地震發生並且在由該輸送機構輸送該FOUP時該裝置經歷較大搖動的情況下,該FOUP可能會掉落,因此該FOUP中的晶圓可能會破裂。或者,當在由該FOUP捕捉器將該FOUP放置於該運輸部分上之後地震發生時,該FOUP可能會從該運輸部分掉落,因此該FOUP中的晶圓可能會破裂。Further, in the case where an earthquake occurs and the device undergoes a large shaking when the FOUP is transported by the transport mechanism, the FOUP may fall, and thus the wafer in the FOUP may be broken. Alternatively, when an earthquake occurs after the FOUP is placed on the transport portion by the FOUP catcher, the FOUP may fall from the transport portion, and thus the wafer in the FOUP may be broken.
此外,在其中當在該加熱程序之後從加熱爐卸載該晶舟時地震發生的情況下,該等晶圓可能會飛出該晶舟,而且晶圓可能會掉落並破裂。當一晶圓破裂成小塊而且該等塊係接著在該裝載區域中分散時,該等塊可能在個別驅動部分中加以捕獲。Further, in the case where an earthquake occurs when the wafer boat is unloaded from the heating furnace after the heating process, the wafers may fly out of the wafer boat, and the wafer may fall and rupture. When a wafer breaks into small pieces and the blocks are then dispersed in the loading area, the blocks may be captured in individual drive sections.
該半導體製造裝置包括:一加熱器(加熱裝置),其經構成為用以加熱該加熱爐至一高溫度;一幫浦系統,其經構成為用以抽空該加熱爐,並減小其中的壓力;以及一氣體系統,其經構成為用以供應一處理氣體及可以係一危險氣體的一惰性氣體至該加熱爐中。因此,為了抑制包括人身傷害的地震損害擴大,期望同時達到安全的確保以及較早恢復。The semiconductor manufacturing apparatus includes: a heater (heating device) configured to heat the heating furnace to a high temperature; a pump system configured to evacuate the heating furnace and reduce the same And a gas system configured to supply a process gas and an inert gas that can be a hazardous gas to the furnace. Therefore, in order to suppress the expansion of earthquake damage including personal injury, it is desirable to simultaneously achieve safety assurance and early recovery.
已根據上述情形實施本發明。本發明之目的係提供一種用於半導體製造裝置之抑制地震損害擴大之方法及抑制地震損害擴大之系統,該方法及系統能夠預測地震的發生,並且預防待處理的一物體飛出一開啟容器,在輸送的該容器掉落,以及待處理的一物體飛出在加以卸載的一固持器,以便最小化損害並減少恢復所需要的時間。The present invention has been implemented in accordance with the above circumstances. It is an object of the present invention to provide a method for suppressing the expansion of seismic damage for a semiconductor manufacturing apparatus and a system for suppressing the expansion of seismic damage, the method and system capable of predicting the occurrence of an earthquake and preventing an object to be processed from flying out of an open container, The container that is transported drops, and an object to be processed flies out of a holder that is unloaded to minimize damage and reduce the time required for recovery.
本發明係用於半導體製造裝置之抑制地震損害擴大之方法,該半導體製造裝置包括:一輸送區域,其中裝載及卸載包含待處理的一物體且具有蓋的一容器;用於處理待處理的一物體之一加熱爐,該加熱爐具有一爐開口;以及配置在該加熱爐下面的一工作區域,該工作區域係由具有一開口的一分割壁與該輸送區域分離;其中:該輸送區域具有該容器用之裝載及卸載部分、該容器用之一儲存架部分、配置在該開口附近的該容器用之一運輸部分,以及經構成為用以輸送該容器的一輸送機構;而且該工作區域具有一抽空機構,其經構成為用以裝載及卸載固持待處理的一物體之一固持器,該固持器係放置在用於開啟與關閉該爐開口的一蓋部件上,以及一門機構,其經構成為用以開啟與關閉該分割壁之開口以及該運輸部分上的該容器之蓋;抑制地震損害擴大之方法包含:接收根據一初期微震透過一通信線傳遞的一緊急地震通知或直接偵測一初期微震之一步驟;根據接收的緊急地震通知或偵測的初期微震來停止該加熱爐之操作的一第一步驟;以及與該第一步驟同時執行的一第二步驟,其中當該門機構被開啟時,關閉該門機構。The present invention is a method for suppressing the expansion of seismic damage of a semiconductor manufacturing apparatus, the semiconductor manufacturing apparatus comprising: a transport area in which a container containing an object to be processed and having a lid is loaded and unloaded; a heating furnace having a furnace opening; and a working area disposed under the heating furnace, the working area being separated from the conveying area by a dividing wall having an opening; wherein: the conveying area has a loading and unloading portion for the container, a storage rack portion for the container, a transport portion for the container disposed adjacent the opening, and a transport mechanism configured to transport the container; and the work area Having an evacuation mechanism configured to load and unload a holder for holding an object to be treated, the holder being placed on a cover member for opening and closing the furnace opening, and a door mechanism The cover for opening and closing the partition wall and the cover of the container on the transport portion; suppressing the expansion of the earthquake damage The method includes: receiving an emergency earthquake notification transmitted through a communication line according to an initial microseismic or directly detecting one of the initial microseisms; and stopping the operation of the heating furnace according to the received emergency earthquake notification or the detected initial microseismic a first step; and a second step performed concurrently with the first step, wherein the door mechanism is closed when the door mechanism is opened.
本發明係抑制地震損害擴大之方法,其中:該加熱爐包括一加熱器、一減壓幫浦以及用於供應一處理氣體及一惰性氣體的閥;而且該第一步驟包括下列步驟:當根據接收的緊急地震通知或偵測的初期微震所決定的一預測地震強度係等於或大於一預定值時,切斷該加熱器及該減壓幫浦,並且關閉一處理氣體及/或一惰性氣體用之該等閥;而且當該預測地震強度係小於該預定值時,使該加熱器及/或該減壓幫浦運行、使一惰性氣體用之閥開啟,並關閉一處理氣體用之閥。The present invention is a method for suppressing the expansion of seismic damage, wherein: the heating furnace comprises a heater, a decompression pump, and a valve for supplying a processing gas and an inert gas; and the first step comprises the following steps: When the received emergency earthquake notification or a predicted earthquake intensity determined by the initial microseism is equal to or greater than a predetermined value, the heater and the decompression pump are turned off, and a process gas and/or an inert gas is turned off. Using the valves; and when the predicted seismic intensity is less than the predetermined value, operating the heater and/or the decompression pump, opening an inert gas valve, and closing a valve for processing gas .
本發明係抑制地震損害擴大之方法,其中:該加熱爐包括一加熱器以及用於供應一處理氣體及一惰性氣體的閥;而且該第一步驟包括下列步驟:當根據接收的緊急地震通知或偵測的初期微震所決定的一預測地震強度係等於或大於一預定值時,切斷該加熱器,並且關閉一處理氣體及/或一惰性氣體用之該等閥;而且當該預測地震強度係小於該預定值時,使該加熱器運行、使一惰性氣體用之閥開啟,並關閉一處理氣體用之閥。The present invention is a method for suppressing the expansion of seismic damage, wherein: the heating furnace includes a heater and a valve for supplying a processing gas and an inert gas; and the first step comprises the following steps: when receiving an emergency earthquake notification or When the predicted seismic intensity determined by the initial microseism is equal to or greater than a predetermined value, the heater is turned off, and a valve for treating gas and/or an inert gas is turned off; and when the predicted seismic intensity is When it is less than the predetermined value, the heater is operated to open a valve for inert gas, and a valve for processing gas is closed.
本發明係抑制地震損害擴大之方法,其中該半導體製造裝置進一步包含一偵測機構,其經構成為用以從該裝載及卸或部分上的該容器卸下該蓋並偵測在該容器中待處理的一物體之一位置,而且該第二步驟包括下列步驟:當在操作該偵測機構時,使該偵測機構返回至一初期狀態並關閉該蓋。The present invention is a method of suppressing the expansion of seismic damage, wherein the semiconductor manufacturing apparatus further includes a detecting mechanism configured to remove the cover from the container loaded and unloaded or partially and detect in the container One of the positions of an object to be processed, and the second step includes the step of returning the detecting mechanism to an initial state and closing the cover when the detecting mechanism is operated.
本發明係抑制地震損害擴大之方法,其中該半導體製造裝置包含一對準機構,其經構成為用以從工作區域側接收待處理的一物體,並定位形成於待處理的該物體周圍的一標記,而且該第二步驟包括操作配置在該對準機構上的一定心機構以便制止待處理的該物體之步驟。The present invention is a method for suppressing the expansion of seismic damage, wherein the semiconductor manufacturing apparatus includes an alignment mechanism configured to receive an object to be processed from a work area side and position a one formed around the object to be processed Marking, and the second step includes the step of operating a centering mechanism disposed on the alignment mechanism to stop the object to be processed.
本發明係抑制地震損害擴大之方法,其中該第二步驟包括下列步驟:當在向上或向下移動輸送機構時,移動該輸送機構至一最低位置並在該最低位置停止該輸送機構。The present invention is a method of suppressing the expansion of seismic damage, wherein the second step comprises the step of moving the transport mechanism to a lowest position and stopping the transport mechanism at the lowest position when moving the transport mechanism up or down.
本發明係抑制地震損害擴大之方法,其中該輸送機構具有一輸送臂,而且該第二步驟包括下列步驟:當該輸送機構延伸該輸送臂以便運載該容器至該儲存架部分上,或從該儲存架部分運載該容器時,使該輸送臂加以延伸。The present invention is a method of suppressing the expansion of seismic damage, wherein the transport mechanism has a transport arm, and the second step includes the step of extending the transport arm to carry the container to the storage rack portion, or from the The transport arm is extended when the storage rack portion carries the container.
本發明係抑制地震損害擴大之方法,其中該半導體製造裝置包含一接收及傳送機構,其經構成為用以從該輸送機構接收該容器並傳送該容器至該運輸部分,而且該第二步驟包括下列步驟:在操作接收及傳送機構以從該運輸部分接收該容器與傳送該容器至該運輸部分時,使該接收及傳送機構固持該容器。The present invention is a method of suppressing the expansion of seismic damage, wherein the semiconductor manufacturing apparatus includes a receiving and transporting mechanism configured to receive the container from the transporting mechanism and transport the container to the transporting portion, and the second step includes The following steps: when the receiving and transporting mechanism is operated to receive the container from the transport portion and transport the container to the transport portion, the receiving and transporting mechanism holds the container.
本發明係抑制地震損害擴大之方法,其中該第二步驟包括下列步驟:當該提升機構係在從該加熱爐卸載該固持器時,將該固持器再次裝載至該加熱爐中。The present invention is a method of suppressing the expansion of seismic damage, wherein the second step comprises the step of loading the holder into the heating furnace again when the lifting mechanism is unloading the holder from the heating furnace.
本發明係抑制地震損害擴大之方法,其中該半導體製造裝置包含上面可放置該固持器的用於運輸待處理的該物體之一固持器台;以及一鎖定機構,其經構成為用以鎖定放置在該固持器台上的該固持器,而且該第二步驟包括下列步驟:當在將該固持器放置在該固持器台上時,藉由該鎖定機構鎖定該固持器。The present invention is a method of suppressing the expansion of seismic damage, wherein the semiconductor manufacturing apparatus includes a holder table on which the holder for placing the object to be processed is placed; and a locking mechanism configured to be locked The holder on the holder table, and the second step includes the step of locking the holder by the locking mechanism when the holder is placed on the holder.
本發明係用於半導體製造裝置之抑制地震損害擴大之系統,該半導體製造裝置包括:一輸送區域,其中裝載及卸載包含待處理的一物體並具有一蓋的一容器;用於待處理的一物體之一加熱爐,該加熱爐具有一爐開口;以及配置在該加熱爐下面的一工作區域,該工作區域係由具有一開口的一分割壁與該輸送區域分離;其中該輸送區域具有該容器用之裝載及卸載部分、該容器用之一儲存架部分、配置在該開口附近的用於該容器之一運輸部分,以及經構成為用以輸送該容器的一輸送機構;而且該工作區域具有一抽空機構,其經構成為用以裝載及卸載固持待處理的一物體之一固持器,該固持器係放置在用於開啟與關閉該爐開口的一蓋部件上,以及一門機構,其經構成為用以開啟與關閉該分割壁之開口以及該運輸部分上的該容器之蓋;抑制地震損害擴大之系統包含:一接收部分,其經構成為用以接收根據一初期微震透過一通信線傳遞的一緊急地震通知,或一初期微震偵測部分,其經構成為用以直接偵測一初期微震;以及一控制部分,其經構成為用以執行一第一步驟,其中根據接收的緊急地震通知或偵測的初期微震來停止該加熱爐之操作,以及一第二步驟,其中當該門機構為開啟時,關閉該門機構。The present invention is directed to a system for suppressing the expansion of seismic damage of a semiconductor manufacturing apparatus, the semiconductor manufacturing apparatus comprising: a transport area in which a container containing an object to be processed and having a cover is loaded and unloaded; a heating furnace having a furnace opening; and a working area disposed under the heating furnace, the working area being separated from the conveying area by a dividing wall having an opening; wherein the conveying area has the a loading and unloading portion for the container, a storage rack portion for the container, a transport portion for the container disposed adjacent the opening, and a transport mechanism configured to transport the container; and the work area Having an evacuation mechanism configured to load and unload a holder for holding an object to be treated, the holder being placed on a cover member for opening and closing the furnace opening, and a door mechanism The cover for opening and closing the partition wall and the cover of the container on the transport portion; the system for suppressing the expansion of the earthquake damage The method includes: a receiving portion configured to receive an emergency earthquake notification transmitted through a communication line according to an initial microseismic, or an initial microseism detecting portion configured to directly detect an initial microseismic; a control portion configured to perform a first step, wherein the operation of the heating furnace is stopped according to the received emergency earthquake notification or the detected initial microseism, and a second step, wherein the door mechanism is open When the door mechanism is closed.
本發明係抑制地震損害擴大之系統,其中:該加熱爐包括一加熱器、一減壓幫浦以及用於供應一處理氣體及一惰性氣體的閥;而且該第一步驟包括下列步驟:當根據接收的緊急地震通知或偵測的初期微震所決定的一預測地震強度係等於或大於一預定值時,切斷該加熱器及該減壓幫浦,並且關閉一處理氣體及/或一惰性氣體用之該等閥;而且當該預測地震強度係小於該預定值時,使該加熱器及/或該減壓幫浦運行、使一惰性氣體用之閥開啟,並關閉一處理氣體用之閥。The present invention is a system for suppressing the expansion of seismic damage, wherein: the heating furnace includes a heater, a decompression pump, and a valve for supplying a process gas and an inert gas; and the first step includes the following steps: When the received emergency earthquake notification or a predicted earthquake intensity determined by the initial microseism is equal to or greater than a predetermined value, the heater and the decompression pump are turned off, and a process gas and/or an inert gas is turned off. Using the valves; and when the predicted seismic intensity is less than the predetermined value, operating the heater and/or the decompression pump, opening an inert gas valve, and closing a valve for processing gas .
本發明係抑制地震損害擴大之系統,其中:該加熱爐包括一加熱器以及用於供應一處理氣體及一惰性氣體的閥;而且該第一步驟包括下列步驟:當根據接收的緊急地震通知或偵測的初期微震所決定的一預測地震強度係等於或大於一預定值時,切斷該加熱器,並且關閉一處理氣體及/或一惰性氣體用之該等閥;而且當該預測地震強度係小於該預定值時,使該加熱器運行、使一惰性氣體用之閥開啟,並關閉一處理氣體用之閥。The present invention is a system for suppressing the expansion of seismic damage, wherein: the heating furnace includes a heater and a valve for supplying a processing gas and an inert gas; and the first step comprises the following steps: when receiving an emergency earthquake notification or When the predicted seismic intensity determined by the initial microseism is equal to or greater than a predetermined value, the heater is turned off, and a valve for treating gas and/or an inert gas is turned off; and when the predicted seismic intensity is When it is less than the predetermined value, the heater is operated to open a valve for inert gas, and a valve for processing gas is closed.
本發明係抑制地震損害擴大之系統,其中該半導體製造裝置進一步包含一偵測機構,其經構成為用以從該裝載及卸載部分上的該容器卸下蓋並偵測在該容器中待處理的一物體之一位置,而且該第二步驟包括下列步驟:當在操作該偵測機構時,使該偵測機構返回至一初期狀態並關閉該蓋。The present invention is a system for suppressing the expansion of seismic damage, wherein the semiconductor manufacturing apparatus further includes a detecting mechanism configured to remove the cover from the container on the loading and unloading portion and detect that the container is to be processed One of the positions of an object, and the second step includes the step of returning the detecting mechanism to an initial state and closing the cover when the detecting mechanism is operated.
本發明係抑制地震損害擴大之系統,其中該半導體製造裝置包含一對準機構,其經構成為用以從該工作區域側接收待處理的一物體,並定位形成於待處理的該物體周圍的一標記,而且該第二步驟包括操作配置在該對準機構上的一定心機構以便制止待處理的該物體之步驟。The present invention is a system for suppressing the expansion of seismic damage, wherein the semiconductor manufacturing apparatus includes an alignment mechanism configured to receive an object to be processed from the side of the work area and to be positioned around the object to be processed. A mark, and the second step includes the step of operating a centering mechanism disposed on the alignment mechanism to stop the object to be processed.
本發明係抑制地震損害擴大之系統,其中該第二步驟包括下列步驟:當在向上或向下移動輸送機構時,移動該輸送機構至一最低位置並在該最低位置停止該輸送機構。The present invention is a system for suppressing the expansion of seismic damage, wherein the second step comprises the step of moving the transport mechanism to a lowest position and stopping the transport mechanism at the lowest position when moving the transport mechanism up or down.
本發明係抑制地震損害擴大之系統,其中該輸送機構具有一輸送臂,而且該第二步驟包括下列步驟:當該輸送機構延伸該輸送臂以便運載該容器至該儲存架部分上,或從該儲存架部分運載該容器時,使該輸送臂加以延伸。The present invention is a system for suppressing the expansion of seismic damage, wherein the transport mechanism has a transport arm, and the second step comprises the steps of: extending the transport arm to carry the container to the storage rack portion, or from the The transport arm is extended when the storage rack portion carries the container.
本發明係抑制地震損害擴大之系統,其中該半導體製造裝置包含一接收及傳送機構,其經構成為用以從該輸送機構接收該容器並傳送該容器至該運輸部分,而且該第二步驟包括下列步驟:在操作該接收及傳送機構以從該運輸部分接收該容器與傳送該容器至該運輸部分時,使該接收及傳送機構固持該容器。The present invention is a system for suppressing the expansion of seismic damage, wherein the semiconductor manufacturing apparatus includes a receiving and transporting mechanism configured to receive the container from the transporting mechanism and transport the container to the transporting portion, and the second step includes The following steps: when the receiving and transporting mechanism is operated to receive the container from the transport portion and transport the container to the transport portion, the receiving and transporting mechanism holds the container.
本發明係抑制地震損害擴大之系統,其中該第二步驟包括下列步驟:當該提升機構係在從該加熱爐卸載該固持器時,將該固持器再次裝載至該加熱爐中。The present invention is a system for suppressing the expansion of seismic damage, wherein the second step comprises the step of loading the holder into the furnace again when the lifting mechanism is unloading the holder from the furnace.
本發明係抑制地震損害擴大之系統,其中該半導體製造裝置包含其上可放置用於運輸待處理的物體之該固持器的一固持器台;以及一鎖定機構,其經構成為用以鎖定放置在該固持器台上的該固持器,而且該第二步驟包括下列步驟:當在將該固持器放置在該固持器台上時,藉由該鎖定機構鎖定該固持器。The present invention is a system for suppressing the expansion of seismic damage, wherein the semiconductor manufacturing apparatus includes a holder table on which the holder for transporting an object to be processed is placed; and a locking mechanism configured to be locked The holder on the holder table, and the second step includes the step of locking the holder by the locking mechanism when the holder is placed on the holder.
依據本發明,藉由使用已在一主運動(S波)之前約十或十以上秒偵測並透過一通信線傳遞的一初期微震(P波)之一緊急地震通知,或藉由直接偵測該初期微震來停止該半導體製造裝置之操作。同時,當在開啟該門機構時,關閉該門機構。因此,可預防待處理的一物體藉由地震而飛出該容器,此可能導致待處理的該物體掉落並破裂,以便最小化損害並減少恢復所需要的時間。According to the present invention, an emergency earthquake notification of an initial microseismic (P wave) detected by about ten or ten seconds before a main motion (S wave) and transmitted through a communication line, or by direct detection The initial microseism is measured to stop the operation of the semiconductor manufacturing apparatus. At the same time, when the door mechanism is opened, the door mechanism is closed. Thus, an object to be treated can be prevented from flying out of the container by an earthquake, which may cause the object to be treated to fall and rupture in order to minimize damage and reduce the time required for recovery.
以下將參考附圖說明用以執行本發明的最佳模式。圖1係示意性地顯示本發明之一項具體實施例中用於半導體製造裝置之抑制地震損害擴大之系統的視圖。圖2係圖1中所示的半導體製造裝置之斷面圖。圖3(a)至3(f)係用於解釋一裝載埠部分中的一FOUP之一蓋的開啟及關閉操作之解釋性視圖。The best mode for carrying out the invention will be described below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view schematically showing a system for suppressing the expansion of seismic damage for a semiconductor manufacturing apparatus in an embodiment of the present invention. Figure 2 is a cross-sectional view showing the semiconductor manufacturing apparatus shown in Figure 1. 3(a) to 3(f) are explanatory views for explaining an opening and closing operation of a cover of a FOUP in a load port portion.
在該等圖式中,參考數字1描述放置在一無塵室中的一半導體製造裝置,例如一垂直熱處理裝置。熱處理裝置1包括一外殼2,其界定該裝置之一外部輪廓。在外殼2中形成:一輸送區域Sa,其中裝載及卸載一FOUP 3,其用作包含待處理的一物體(半導體晶圓)W的容器並具有一蓋;用於一晶圓W的一加熱爐5,加熱爐5具有一爐開口5a;以及一裝載區域(工作區域)Sb,其係配置在加熱爐5下面,而且係由具有一開口34的一分割壁6與輸送區域Sa分離。輸送區域Sa包括用於FOUP 3作為包含複數個半導體晶圓W之一容器的一裝載埠(裝載及卸載部分)7、一儲存架部分11以及一運輸平台(運輸部分)12。在裝載區域Sb中,一晶圓W係在能夠垂直地固持以預定間距之若干(例如約100至150個)晶圓W的一晶舟(固持器)4與放置在運輸平台12上的FOUP 3之間運輸,而且晶舟4係裝載至加熱爐5中並從其卸載。In the drawings, reference numeral 1 describes a semiconductor manufacturing apparatus, such as a vertical heat treatment apparatus, placed in a clean room. The heat treatment apparatus 1 includes a housing 2 that defines an outer contour of one of the devices. Formed in the outer casing 2: a transport area Sa in which a FOUP 3 is loaded and unloaded, which serves as a container containing an object (semiconductor wafer) W to be processed and has a cover; a heating for a wafer W The furnace 5 has a furnace opening 5a and a loading area (working area) Sb disposed below the heating furnace 5 and separated from the conveying area Sa by a dividing wall 6 having an opening 34. The transport area Sa includes a loading cassette (loading and unloading portion) 7 for a FOUP 3 as a container containing a plurality of semiconductor wafers W, a storage rack portion 11 and a transport platform (transport portion) 12. In the loading region Sb, a wafer W is attached to a wafer boat (holder) 4 capable of vertically holding a plurality of wafers W at a predetermined pitch (for example, about 100 to 150) and a FOUP placed on the transportation platform 12. The transport is carried out between 3, and the boat 4 is loaded into and unloaded from the heating furnace 5.
FOUP 3係一塑膠容器,其能夠垂直地固持並運載複數個(例如13至25個)水平狀態中以其間預定間隔的預定鏜孔之晶圓,例如300mm晶圓。FOUP 3具有用於封閉式密封一開口之一可卸下蓋3a,其係形成於將一晶圓帶入並帶出FOUP 3所透過的FOUP 3之一前部分中。在蓋3a之一前表面中形成配置在蓋3a上的一鎖定機構之一鍵孔(未顯示)中。使用(例如)JP2002-353289A中說明的一蓋附接及分開裝置,作為可插入一鍵部件於該鍵孔中並旋轉鍵部件以便鎖定並鬆開蓋3a因此該蓋係附接於FOUP 3並從其分開的一裝置。此類蓋附接及分開裝置係配置在裝載埠7及一門機構15上。The FOUP 3 is a plastic container that is capable of holding and carrying a plurality of (for example, 13 to 25) wafers of a predetermined pupil at a predetermined interval therebetween, for example, a 300 mm wafer. The FOUP 3 has one of the openings for the hermetic seal. The cover 3a is detachable and is formed in a front portion of the FOUP 3 through which a wafer is carried and carried out of the FOUP 3. A keyhole (not shown) of a locking mechanism disposed on the cover 3a is formed in a front surface of one of the covers 3a. A cover attachment and detaching device as described in, for example, JP 2002-353289 A is used as a key member that can be inserted into the key hole and rotated to lock and release the cover 3a so that the cover is attached to the FOUP 3 and A device separated from it. Such a cover attachment and separation device is disposed on the loading cassette 7 and a door mechanism 15.
在外殼2之一前部分上配置由一操作者或輸送機器人裝載及卸載FOUP 3所透過的裝載埠(裝載及卸載部分)7。裝載埠7係由下列構成:上面可放置FOUP 3的一台8,該台係配置在該外殼中的前部分上;以及形成於外殼2之前表面中的一開口9,透過該開口FOUP 3可加以傳遞至台8並從其返回。開口9較佳地具有能夠向上及向下移動的一門10。A loading magazine (loading and unloading portion) 7 through which the FOUP 3 is loaded and unloaded by an operator or a transport robot is disposed on a front portion of the outer casing 2. The loading cassette 7 is composed of a unit 8 on which the FOUP 3 can be placed, the stage being disposed on the front portion of the housing, and an opening 9 formed in the front surface of the housing 2 through which the FOUP 3 can be Pass it to station 8 and return from it. The opening 9 preferably has a door 10 that is movable up and down.
在裝載埠7之台8後面配置一偵測機構32,其能夠開啟FOUP 3之蓋3a並偵測多個晶圓W之位置及數目。偵測機構32係裝備有上述蓋附接及分開裝置。如圖3中所示,偵測機構32包括:彼此相對隔開的一對右及左光發射部分32a及光接收部分32b;能夠偵測一晶圓W之存在的一偵測頭32x;以及未顯示的一驅動部分,其用於在上下方向上並且亦在前後方向上移動偵測頭32x。可根據光發射部分32a與光接收部分32b之間的光束32c是否係中斷來偵測一晶圓W之存在。A detection mechanism 32 is disposed behind the stage 8 of the loading cassette 7, which is capable of opening the cover 3a of the FOUP 3 and detecting the position and number of the plurality of wafers W. The detection mechanism 32 is equipped with the above-described cover attachment and separation device. As shown in FIG. 3, the detecting mechanism 32 includes: a pair of right and left light emitting portions 32a and a light receiving portion 32b spaced apart from each other; a detecting head 32x capable of detecting the presence of a wafer W; A driving portion, not shown, for moving the detecting head 32x in the up and down direction and also in the front and rear direction. The presence of a wafer W can be detected based on whether or not the light beam 32c between the light emitting portion 32a and the light receiving portion 32b is interrupted.
在輸送區域Sa中的分割壁6之一側上配置上面可放置FOUP 3以運輸一晶圓的運輸平台12。在運輸平台12以上及台8以上配置複數個儲存架部分11,該等部分之每一者可適應FOUP 3。A transport platform 12 on which the FOUP 3 can be placed to transport a wafer is disposed on one side of the partition wall 6 in the transport area Sa. A plurality of storage rack portions 11 are disposed above and above the transport platform 12, and each of the portions can accommodate the FOUP 3.
輸送機構13係主要由下列構成:一提升臂13b,其係由配置在輸送區域Sa之一側上的提升機構13a上下移動;以及一輸送臂13c,其係配置在提升臂13b上並且能夠藉由支撐其一底部部分而水平地輸送FOUP 3。The conveying mechanism 13 is mainly constituted by a lifting arm 13b which is moved up and down by a lifting mechanism 13a disposed on one side of the conveying area Sa, and a conveying arm 13c which is disposed on the lifting arm 13b and which can be borrowed The FOUP 3 is horizontally conveyed by supporting a bottom portion thereof.
輸送區域Sa係以藉由未顯示的一空氣清淨機(風扇過濾單元)所清理的一大氣填充。裝載區域Sb亦係由配置在裝載區域Sb之一側上的一空氣清淨機(風扇過濾單元)14所清淨,並係以正壓力之一大氣或一惰性氣體(例如N2 氣體)填充。輸送區域Sa具備一FOUP捕捉器(接收及傳送機構)33,其從輸送機構13接收FOUP 3並傳送FOUP 3至運輸平台12。如圖2及9中所示,FOUP捕捉器33係主要由下列構成:一提升臂33b,其係由配置在輸送區域Sa之一側上的提升機構33a上下移動;以及配置在提升臂33b上的一固持機構33c,固持機構33c能夠固持FOUP 3之一上支撐部分3x。FOUP捕捉器33從輸送機構13接收FOUP 3並接著等待。因此,在當輸送機構13從運輸平台12輸送另一FOUP 3至儲存架部分11或裝載埠7之台8期間,FOUP捕捉器33可將FOUP 3放置於運輸平台12上,以便提高輸送操作的效率。The conveying area Sa is filled with an atmosphere cleaned by an air cleaner (fan filter unit) not shown. The loading area Sb is also cleaned by an air cleaner (fan filter unit) 14 disposed on one side of the loading area Sb, and is filled with an atmosphere of a positive pressure or an inert gas (for example, N 2 gas). The transport area Sa is provided with a FOUP catcher (receiving and transporting mechanism) 33 that receives the FOUP 3 from the transport mechanism 13 and transports the FOUP 3 to the transport platform 12. As shown in FIGS. 2 and 9, the FOUP catcher 33 is mainly constituted by a lift arm 33b which is moved up and down by a lift mechanism 33a disposed on one side of the conveyance area Sa, and is disposed on the lift arm 33b. A holding mechanism 33c, the holding mechanism 33c can hold the support portion 3x on one of the FOUPs 3. The FOUP trap 33 receives the FOUP 3 from the transport mechanism 13 and then waits. Thus, during transport of the other FOUP 3 to the storage rack portion 11 or the loading platform 7 from the transport platform 12, the FOUP trap 33 can place the FOUP 3 on the transport platform 12 to enhance the transport operation. effectiveness.
亦如圖4中所示,分割壁6包括:一開口34,採用該開口從輸送區域Sa之側開始接觸放置在運輸平台12上的FOUP 3之前表面,因此FOUP 3之內側及裝載區域Sb之內側係彼此通信;以及門機構15,其具有能夠關閉裝載區域Sb之側上的開口34之門15a。開口34經形成用以具有實質上與FOUP3的前開口(帶入並帶出一晶圓所透過的開口)之鏜孔相同的鏜孔,因此可透過開口34帶入並帶出FOUP 3中的一晶圓W。門機構15經構成為用以藉由在左右方向上滑動門15a而開啟與關閉開口34。上述附接及分開裝置係併入在門15a中。運輸平台12係裝備有未顯示的一擠壓機構,其用於擠壓FOUP 3以便FOUP 3之前表面與開口34之一周邊部分接觸。As also shown in FIG. 4, the partition wall 6 includes an opening 34 that is used to contact the front surface of the FOUP 3 placed on the transport platform 12 from the side of the transport area Sa, so that the inside of the FOUP 3 and the loading area Sb The inner sides communicate with each other; and the door mechanism 15 has a door 15a that can close the opening 34 on the side of the loading area Sb. The opening 34 is formed to have a pupil that is substantially the same as the pupil of the front opening of the FOUP 3 (the opening through which the wafer is passed and brought through), so that it can be carried through the opening 34 and carried out of the FOUP 3 A wafer W. The door mechanism 15 is configured to open and close the opening 34 by sliding the door 15a in the left-right direction. The attachment and separation device described above is incorporated in the door 15a. The transport platform 12 is equipped with a pressing mechanism, not shown, for squeezing the FOUP 3 so that the front surface of the FOUP 3 is in contact with a peripheral portion of one of the openings 34.
在運輸平台12下面配置一凹口對準器(對準機構)16以在同一方向上配置晶圓W之凹口(切口),該等凹口用作提供在晶圓W之周邊部分中以對準一晶體方向的標記。凹口對準器16係朝裝載區域Sb開啟,而且經構成為用以對準由以下說明的一運輸機構24從運輸平台12上的FOUP 3運輸的晶圓W之凹口。A notch aligner (alignment mechanism) 16 is disposed under the transport platform 12 to dispose the notches (cuts) of the wafer W in the same direction, and the notches are provided in the peripheral portion of the wafer W to Align the mark in the direction of a crystal. The notch aligner 16 is open toward the loading area Sb and is configured to align the notch of the wafer W transported from the FOUP 3 on the transport platform 12 by a transport mechanism 24 as described below.
如圖5及6中所示,凹口對準器16包括:具有支撐部件35的一定心機構36,該等支撐部件係平面圖中的四個組塊並且能夠垂直地支撐複數個(例如五個)以其間預定間隔的晶圓W之周邊;一旋轉機構37,其能夠使由支撐部件35支撐的個別晶圓W之下中央部分上升並水平地旋轉個別晶圓W;以及一感測器38,其能夠偵測個別晶圓之凹口。當感測器38偵測到該等凹口時,停止由旋轉機構37的該等晶圓之旋轉,並且對準該等凹口。支撐部件35之每一者具有複數個(例如五個)L形狀斷面之支撐塊39,其係以其間預定間隔垂直地配置。支撐塊39之一水平表面39a經調適用以接收晶圓W之下表面的周邊部分,而且支撐塊39之一垂直表面39b經調適用以限制晶圓W的周邊部分之一位置。As shown in Figures 5 and 6, the notch aligner 16 includes a centering mechanism 36 having a support member 35 that is four blocks in plan view and capable of vertically supporting a plurality of (e.g., five) a periphery of the wafer W at a predetermined interval therebetween; a rotating mechanism 37 capable of raising a central portion of the lower portion of the individual wafer W supported by the support member 35 and horizontally rotating the individual wafer W; and a sensor 38 It is capable of detecting the notches of individual wafers. When the sensor 38 detects the notches, the rotation of the wafers by the rotating mechanism 37 is stopped and the notches are aligned. Each of the support members 35 has a plurality of (e.g., five) L-shaped cross-section support blocks 39 that are vertically disposed at predetermined intervals therebetween. One of the horizontal surfaces 39a of the support block 39 is adapted to receive a peripheral portion of the lower surface of the wafer W, and one of the vertical surfaces 39b of the support block 39 is adapted to limit the position of one of the peripheral portions of the wafer W.
如圖6(b)中所示,由一移動機構將定心機構36的支撐部件35移動彼此較接近,因此將晶圓W之中央放置在適當位置。此外,如以下說明,使用定心機構36,可在地震發生時限制該晶圓以便預防該晶圓飛出。在圖6(a)至6(d)當中,圖6(a)係其中將該等晶圓放置在該等支撐部件之支撐塊上的視圖,圖6(b)係其中移動該等支撐部件彼此較接近以便將該等晶圓之中央放置在適當位置的視圖,圖6(c)係其中由向上移動的該旋轉機構支撐該等晶圓的視圖,以及圖6(d)係其中使該等支撐部件彼此移開並且由該旋轉機構來旋轉該等晶圓的視圖。As shown in Fig. 6(b), the support members 35 of the centering mechanism 36 are moved closer to each other by a moving mechanism, so that the center of the wafer W is placed at an appropriate position. Further, as explained below, using the centering mechanism 36, the wafer can be restrained at the time of an earthquake to prevent the wafer from flying out. 6(a) to 6(d), FIG. 6(a) is a view in which the wafers are placed on the support blocks of the support members, and FIG. 6(b) in which the support members are moved. a view closer to each other to place the center of the wafers in position, FIG. 6(c) is a view in which the wafers are supported by the upwardly moving rotating mechanism, and FIG. 6(d) The support members are moved away from each other and the view of the wafers is rotated by the rotating mechanism.
定位在裝載區域Sb之上後部分上的係其下部分中具有爐開口5a的垂直加熱爐5。此外,裝載區域Sb包括:一蓋部件17,其開啟與關閉加熱爐5之爐開口5a;以及一提升機構18,其垂直地移動蓋部件17,其上放置由(例如)石英製造的晶舟4,其垂直地固持若干(例如約100至150個)以預定間隔的晶圓W,以便將晶舟4裝載至加熱爐5中並從其卸載晶舟4。配置在蓋部件17之上部分上的係熱保留管(熱防護部件)19,其當關閉蓋部件17時透過爐開口5a阻止熱釋放。可將晶舟4放置在熱保留管19之上部分上。蓋部件17係裝備有一旋轉機構20,其經由熱保留管19旋轉晶舟4。在爐開口5a附近配置一擋門21,其可加以水平地移動(轉動)以便開啟與關閉爐開口5a。當開啟蓋部件17並卸載經熱處理的晶舟4時,擋門21會阻擋爐開口5a。擋門21具有未顯示的一擋門驅動機構,其用於水平地轉動待開啟與關閉的擋門21。Positioned on the rear portion above the loading area Sb is a vertical heating furnace 5 having a furnace opening 5a in a lower portion thereof. Further, the loading area Sb includes: a cover member 17 that opens and closes the furnace opening 5a of the heating furnace 5; and a lifting mechanism 18 that vertically moves the cover member 17 on which a wafer boat made of, for example, quartz is placed 4. It holds a plurality of (for example, about 100 to 150) wafers W at predetermined intervals in order to load the wafer boat 4 into the heating furnace 5 and unload the wafer boat 4 therefrom. A heat retention tube (heat protection member) 19 disposed on the upper portion of the cover member 17 prevents heat release through the furnace opening 5a when the cover member 17 is closed. The boat 4 can be placed on the upper portion of the heat retaining tube 19. The cover member 17 is equipped with a rotating mechanism 20 that rotates the boat 4 via a heat retaining tube 19. A shutter 21 is disposed adjacent to the furnace opening 5a, which is horizontally movable (rotated) to open and close the furnace opening 5a. When the cover member 17 is opened and the heat-treated boat 4 is unloaded, the shutter 21 blocks the furnace opening 5a. The shutter 21 has a shutter drive mechanism not shown for horizontally rotating the shutter 21 to be opened and closed.
在裝載區域Sb之一側上,即在空氣清淨機14之一側上,配置一晶舟台(亦稱為一固持器台或一晶舟平台),其上可放置晶舟4以運輸晶圓W。晶舟台22可包括一個台。然而,如圖2中所示,晶舟台22較佳地包括在向前及向後方向上沿空氣清淨機14配置的一第一台(裝料平台)22a及一第二台(備用平台)22b。On one side of the loading area Sb, that is, on one side of the air cleaner 14, a crystal boat table (also referred to as a holder table or a boat platform) is disposed on which the boat 4 can be placed to transport the crystal Round W. The boat platform 22 can include a table. However, as shown in FIG. 2, the boat platform 22 preferably includes a first station (loading platform) 22a and a second station (standby platform) disposed along the air cleaner 14 in the forward and backward directions. 22b.
在裝載區域Sb中的一下部分以及運輸平台12與加熱爐5之間的一位置處配置一晶舟輸送機構23,其在晶舟台22與蓋部件17之間,更明確而言,在晶舟台22之第一台22a或第二台22b與降低之蓋部件17之間,以及在第一台22a與第二台22b之間輸送晶舟4。此外,配置在晶舟輸送機構23上方的係運輸機構24,其在運輸平台12上的FOUP 3與晶舟台22上的晶舟4之間,更明確而言,在運輸平台12上的FOUP 3與凹口對準機構16之間,在凹口對準機構16與晶舟台22之第一台22a上的晶舟4之間,以及在已在第一台22a上加以熱處理的晶舟4與運輸平台12上的空白FOUP 3之間運輸晶圓W。A boat transport mechanism 23 is disposed between the wafer boat 22 and the cover member 17 at a lower portion of the loading region Sb and a position between the transport platform 12 and the heating furnace 5, more specifically, in the crystal The wafer boat 4 is transported between the first stage 22a or the second stage 22b of the platform 22 and the lowered cover member 17, and between the first stage 22a and the second stage 22b. Furthermore, a transport mechanism 24 disposed above the boat transport mechanism 23 is between the FOUP 3 on the transport platform 12 and the boat 4 on the boat platform 22, more specifically, the FOUP on the transport platform 12. 3 between the notch alignment mechanism 16, between the notch alignment mechanism 16 and the wafer boat 4 on the first stage 22a of the boat table 22, and the boat that has been heat treated on the first stage 22a 4 Transport wafer W between blank FOUP 3 on transport platform 12.
如圖11(a)中所示,晶舟4具有一頂部板4a、一底部板4b以及配置在兩者之間複數個(例如四個)支撐柱4c。底部板4b具有平面圖中的一環形形狀。具有小於底部板4b之直徑的一直徑之一小直徑部分4d係配置在底部板4b之一下部分上。晶舟輸送機構23經構成為用以輸送晶舟4,其中由具有平面圖中的C形狀之一固持部分23a(參見圖2)來固持晶舟4之底部板4b之小直徑部分4d。支撐柱4c具有未顯示的溝槽,其用於垂直地固持以其間預定間隔的晶圓。放大前側上的右與左支撐柱4c之間的空間以允許該晶圓加以帶入並帶出。As shown in Fig. 11(a), the boat 4 has a top plate 4a, a bottom plate 4b, and a plurality of (e.g., four) support columns 4c disposed therebetween. The bottom plate 4b has an annular shape in plan view. A small diameter portion 4d having a diameter smaller than the diameter of the bottom plate 4b is disposed on a lower portion of the bottom plate 4b. The boat transport mechanism 23 is configured to transport the wafer boat 4, wherein the small diameter portion 4d of the bottom plate 4b of the wafer boat 4 is held by a holding portion 23a (see FIG. 2) having a C shape in a plan view. The support post 4c has a groove not shown for vertically holding a wafer with a predetermined interval therebetween. The space between the right and left support columns 4c on the front side is enlarged to allow the wafer to be brought in and taken out.
第一台22a具備一鎖定機構45,其用於鎖定第一台22a上的晶舟4。鎖定機構45包括:一對輥子45a,其係從第一台22a之上部分凸出地配置,並係定位在形成於晶舟4之底部板4b中的一開口4e內;以及諸如汽缸45之驅動部分,其將輥子45a移開或移動彼此較接近以擠壓輥子45a至底部板4b之開口4e的內周邊上或與內周邊分離以便鎖定並鬆開晶舟4。鎖定機構45經構成為為在一第二步驟中由一控制部分29來控制。The first stage 22a is provided with a locking mechanism 45 for locking the boat 4 on the first stage 22a. The locking mechanism 45 includes a pair of rollers 45a that are partially protruded from above the first stage 22a and are positioned in an opening 4e formed in the bottom plate 4b of the boat 4; and such as the cylinder 45 A driving portion that moves or moves the rollers 45a closer to each other to press the roller 45a to the inner periphery of the opening 4e of the bottom plate 4b or to be separated from the inner periphery to lock and release the boat 4. The locking mechanism 45 is configured to be controlled by a control portion 29 in a second step.
運輸機構24包括能夠水平地旋轉之一基底台24a,以及配置在基底台24a上的複數個(例如五個)細運輸臂24b。可在上面放置半導體晶圓的情況下移動運輸臂24b。為了避免與在加以輸送的晶舟4之干擾,如圖2中所示,可在橫向方向上透過一轉動臂25將運輸機構24從由虛線所示的一工作位置A移動至由實線所示的縮回位置B。五個運輸臂24b係較佳由用於運輸一個晶圓的一個中央臂以及可從基底台24a上的中央臂獨立移動的其他四個運輸臂構成。可相對於該中央運輸臂垂直地改變其他四個運輸臂之間距。轉動臂25之一近端部分係連接至未顯示的配置在裝載區域Sb之另一側上的一提升機構,因此可上下移動運輸機構24。The transport mechanism 24 includes a base table 24a that is horizontally rotatable, and a plurality of (e.g., five) thin transport arms 24b disposed on the base table 24a. The transport arm 24b can be moved with the semiconductor wafer placed thereon. In order to avoid interference with the wafer boat 4 being conveyed, as shown in FIG. 2, the transport mechanism 24 can be moved from a working position A indicated by a broken line to a solid line by a rotating arm 25 in the lateral direction. Retracted position B as shown. The five transport arms 24b are preferably constructed of a central arm for transporting one wafer and four other transport arms that are independently movable from a central arm on the substrate table 24a. The distance between the other four transport arms can be varied vertically relative to the central transport arm. The proximal end portion of one of the turning arms 25 is coupled to a lifting mechanism, not shown, disposed on the other side of the loading area Sb, so that the transport mechanism 24 can be moved up and down.
如圖1中所示,加熱爐5包括由石英玻璃製造的一圓筒形處理器皿(反應管)50,其中處理器皿50之一上端係關閉的而且其一下端係開啟的;以及一加熱器51,其經配置用以圍繞處理器皿50之一圓周。連接至處理器皿50之一下端部分的係一圓筒形歧管52,其具有供應一處理氣體及一惰性氣體(例如N2 氣體)所透過的一氣體引入管道部分,以及一排氣管道部分。用於供應一處理氣體及一惰性氣體的氣體供應管道53a及53b係連接至該氣體引入管道部分,而且一排氣管道54係連接至該排氣管道部分。As shown in FIG. 1, the heating furnace 5 includes a cylindrical processing vessel (reaction tube) 50 made of quartz glass, wherein one of the upper ends of the processing vessel 50 is closed and the lower end thereof is opened; and a heater 51 It is configured to surround one of the circumferences of the processor vessel 50. A cylindrical manifold 52 coupled to a lower end portion of the processing vessel 50 has a gas introduction conduit portion through which a process gas and an inert gas (e.g., N 2 gas) are supplied, and an exhaust conduit portion. Gas supply pipes 53a and 53b for supplying a process gas and an inert gas are connected to the gas introduction pipe portion, and an exhaust pipe 54 is connected to the exhaust pipe portion.
氣體供應管道53a及53b係分別裝備有用於開啟與關閉管道53a及53b的閥55a及55b。按順序連接至排氣管道54的係用於開啟與關閉的一主要閥56、一壓力調整閥57、一排氣阱58以及一減壓幫浦59。在其中以一惰性氣體(例如N2 氣體)填充裝載區域Sb的此一類型之一垂直處理裝置中,用於供應一惰性氣體的一氣體供應管道61係連接至裝載區域Sb,而且一閘62係配置在氣體供應管道61上。The gas supply pipes 53a and 53b are respectively equipped with valves 55a and 55b for opening and closing the pipes 53a and 53b. A main valve 56, a pressure regulating valve 57, an exhaust trap 58 and a decompression pump 59, which are connected to the exhaust duct 54 in order for opening and closing, are sequentially connected. In one of the vertical processing apparatuses of this type in which the loading region Sb is filled with an inert gas (for example, N 2 gas), a gas supply pipe 61 for supplying an inert gas is connected to the loading region Sb, and a gate 62 is provided. It is disposed on the gas supply pipe 61.
為了保護如以上構造的垂直熱處理裝置1,用於垂直熱處理裝置1之抑制地震損害擴大之方法包括:一步驟,其中接收根據一初期微震(P波)透過一通信線26傳遞的一緊急地震通知;一第一步驟,其中根據該緊急地震通知停止垂直熱處理裝置1之一操作;以及與該第一步驟同時執行的一第二步驟,其中當在開啟門機構15時,關閉門機構15以便預防一晶圓W飛出熱處理裝置1。用於實行該方法之抑制地震損害擴大之系統包括:一接收部分28,其經構成為用以接收根據一初期微震(P波)透過通信線26傳遞的一緊急地震通知;以及控制部分29,其經構成為用以執行該第一步驟,其中根據該緊急地震通知停止垂直熱處理裝置1之一操作,以及一第二步驟,其中當在開啟門機構15時,關閉門機構15以便預防一晶圓W飛出。In order to protect the vertical heat treatment apparatus 1 constructed as above, the method for suppressing the expansion of seismic damage for the vertical heat treatment apparatus 1 includes a step of receiving an emergency earthquake notification transmitted through a communication line 26 according to an initial microseismic wave (P wave) a first step in which one of the operations of the vertical heat treatment apparatus 1 is stopped according to the emergency earthquake notification; and a second step performed simultaneously with the first step, wherein when the door mechanism 15 is opened, the door mechanism 15 is closed to prevent A wafer W is fed out of the heat treatment apparatus 1. The system for suppressing the expansion of seismic damage for carrying out the method includes: a receiving portion 28 configured to receive an emergency earthquake notification transmitted through the communication line 26 according to an initial microseismic (P wave); and a control portion 29, It is configured to perform the first step, wherein one of the operations of the vertical heat treatment device 1 is stopped according to the emergency earthquake notification, and a second step, wherein when the door mechanism 15 is opened, the door mechanism 15 is closed to prevent a crystal Round W flies out.
可使用由氣象局提供的一緊急地震通知以及由第三方組織提供的一緊急地震偵測系統作為該緊急地震通知。一地震係由下列構成:由係一快速縱向波(每秒7km至8km)的一P波(主要波)引起的輕微振動之一初期微震,以及由係一慢速橫向波(每秒3km至4km)的一S波(次要波)引起的強烈振動之一主要運動。可藉由處理由安裝在國家之許多地區中的若干地震儀30收集的P波之資料來計算地震來源、地震強度以及S波之到達時間。該地震通知係從一傳遞部分31透過一有線電路及/或一衛星電路傳遞,而且該地震通知係由接收部分28接收。因此,可在產生強烈震動的一主要震動到達之前在從數秒至十秒或十秒以上的週期中預測一地震強度,因而可針對該主要震動預先採取需要的措施。較佳地構成為控制部分29,因此當一預測地震強度係大於已預設的一預定臨限值(例如,預測地震強度5)時,控制部分29實行抑制地震損害擴大之方法。考量一建築物或類似物之抗地震強度,可視需要地由一使用者設定該臨限值。為了同時達到確保安全及較早恢復,幫浦系統及氣體系統之較佳避免操作係如下。即,存在其中預測地震強度係等於或大於一預定值(例如,+5或較大)的情況,以及其中一預測地震強度係小於該預定值(例如,-5或較小)的情況。當一預測地震強度係等於或大於該預定值時,在將優先權提供給確保安全以便最小化人身傷害及材料損害的情況下停止一裝置(半導體製造裝置)。另一方面,當一預測地震強度係小於該預定值時,在將優先權提供給較早恢復的情況下停止該裝置。An emergency earthquake notification provided by the Weather Bureau and an emergency earthquake detection system provided by a third party organization may be used as the emergency earthquake notification. An earthquake system consists of an initial microseismic vibration caused by a P wave (major wave) of a fast longitudinal wave (7 km to 8 km per second), and a slow lateral wave (3 km per second) One of the strong vibrations caused by an S wave (minor wave) of 4 km) is the main motion. The source of the earthquake, the intensity of the earthquake, and the arrival time of the S-wave can be calculated by processing the data of the P-waves collected by several seismometers 30 installed in many parts of the country. The earthquake notification is transmitted from a transmitting portion 31 through a wired circuit and/or a satellite circuit, and the earthquake notification is received by the receiving portion 28. Therefore, an earthquake intensity can be predicted in a period from several seconds to ten seconds or more before a main shock that generates strong vibration arrives, and thus the required measures can be taken in advance for the main shock. It is preferably configured as the control portion 29, so that when a predicted earthquake intensity is greater than a predetermined predetermined threshold (e.g., predicted earthquake intensity 5), the control portion 29 performs a method of suppressing the expansion of the earthquake damage. Considering the seismic strength of a building or the like, the threshold can be set by a user as needed. In order to achieve safety and early recovery at the same time, the preferred avoidance of the pump system and gas system is as follows. That is, there are cases where the predicted earthquake intensity is equal to or greater than a predetermined value (for example, +5 or larger), and a case where one of the predicted earthquake strengths is smaller than the predetermined value (for example, -5 or smaller). When a predicted earthquake intensity is equal to or greater than the predetermined value, a device (semiconductor manufacturing device) is stopped in the case where priority is provided to ensure safety in order to minimize personal injury and material damage. On the other hand, when a predicted earthquake intensity is less than the predetermined value, the device is stopped in the case where priority is provided to an earlier recovery.
基本而言,在該第一步驟中,斷開熱處理裝置1之一電源(主要電源)以及一氣體線。然而,就在一主要震動(S波)到達之前,可使該主要電源運行。當在該第一步驟(P波)中切斷該主要電源時,針對偵測機構32儲備一輔助電源,該偵測機構包括經驅動用以預防晶圓飛出的該蓋附接及分開裝置、門機構15、凹口對準器16、提升機構18、經驅動用以預防FOUP3掉落的輸送機構13以及FOUP捕捉器33。Basically, in this first step, one of the power sources (main power source) of the heat treatment apparatus 1 and a gas line are turned off. However, the primary power source can be operated just before a major shock (S wave) arrives. When the main power source is cut off in the first step (P wave), an auxiliary power source is reserved for the detecting mechanism 32, and the detecting mechanism includes the cover attaching and separating device driven to prevent the wafer from flying out. The door mechanism 15, the notch aligner 16, the lifting mechanism 18, the conveying mechanism 13 driven to prevent the FOUP 3 from falling, and the FOUP catcher 33.
明確而言,在該第一步驟中,當一預定地震強度係等於或大於該預定值時,因為在將優先權提供給確保安全以便最小化人身傷害及材料損害的情況下停止該裝置,所以較佳的係切斷加熱器51及減壓幫浦59,而且關閉用於一處理氣體(實際氣體)及一惰性氣體的閥55a及55b。亦較佳地關閉主要閥56。Specifically, in the first step, when a predetermined earthquake intensity is equal to or greater than the predetermined value, since the device is stopped in the case of providing priority to ensure safety to minimize personal injury and material damage, Preferably, the heater 51 and the decompression pump 59 are cut off, and the valves 55a and 55b for a process gas (actual gas) and an inert gas are closed. The main valve 56 is also preferably closed.
當一預測地震強度係小於該預定值時,因為在將優先權提供給較早恢復的情況下停止該裝置,所以較佳的係使加熱器51及減壓幫浦59運行,而且使用於一惰性氣體的閥55b開啟,同時關閉用於一處理氣體的閥55a。較佳地使排氣管道54中的主要閥56開啟。「使加熱器51運行」意指使加熱器51之一電源運行以便將加熱器51之溫度維持在一設定溫度。「使用於一惰性氣體的閥55b開啟」意指(例如)繼續一循環淨化(其中重複地實行供應N2 、停止N2 供應以及抽空N2 ,以便在短時間週期內使氧氣濃度低於一預定值),繼續一稀釋排放(當排放該處理器皿中的一處理氣體時,在由N2 加以稀釋的同時排放該處理氣體),或繼續將N2 供應至該裝載區域中。由控制部分29根據一預測地震強度來實行對開啟與關閉主要閥56以及閥55a、55b與62的控制,以及對接通並切斷加熱器51及減壓幫浦59的控制。When a predicted earthquake intensity is less than the predetermined value, since the device is stopped in the case where the priority is provided to the earlier recovery, it is preferable to operate the heater 51 and the decompression pump 59, and use it for one. The inert gas valve 55b is opened while closing the valve 55a for a process gas. The main valve 56 in the exhaust conduit 54 is preferably opened. "Running the heater 51" means that one of the heaters 51 is operated to maintain the temperature of the heater 51 at a set temperature. "In an inert gas using a valve 55b open" means a (e.g.) a continuing purge cycle (where N 2 is repeatedly implemented supply, stop supply of N 2 and N 2 was evacuated, so that the oxygen concentration in a short period of time less than The predetermined value) continues with a dilute discharge (when a process gas in the process vessel is discharged, the process gas is discharged while being diluted by N 2 ), or N 2 is continuously supplied to the loading zone. The control of the opening and closing main valve 56 and the valves 55a, 55b, and 62, and the control of turning on and off the heater 51 and the decompression pump 59 are performed by the control portion 29 in accordance with a predicted earthquake intensity.
同時,在此具體實施例中,在第二具體實施例中,當在開啟門機構15(參見圖4(a))時,控制部分29經構成為用以關閉門機構15(參見圖4(b))。Meanwhile, in this specific embodiment, in the second embodiment, when the door mechanism 15 is opened (see Fig. 4 (a)), the control portion 29 is configured to close the door mechanism 15 (see Fig. 4 (see Fig. 4 (see Fig. 4 (see Fig. 4 (see Fig. 4 (see Fig. 4 (see Fig. 4 (a)). b)).
依據抑制地震損害擴大之方法或抑制地震損害27擴大之系統,使用已在一主要運動(S波)之前在從數個週期至十或十個以上週期之一週期中根據一初期微震(P波)偵測並透過通信線26傳遞的一緊急地震通知來停止垂直熱處理裝置1之一操作。與此同時,如圖4中所示,當在開啟門機構15(參見圖4(a))時,關閉門機構15(參見圖4(b))。因此,可預防晶圓W飛出運輸平台12上的FOUP 3,因而可預防材料損害之擴大,例如晶圓W之破裂以及針對該裝置之恢復所損失的時間之延長。According to the method of suppressing the expansion of seismic damage or the system for suppressing the expansion of the earthquake damage 27, the use of an initial microseismic (P wave) is performed in a period from several cycles to ten or more cycles before a main motion (S wave) The operation of detecting one of the vertical heat treatment devices 1 is detected by an emergency earthquake notification transmitted through the communication line 26. At the same time, as shown in Fig. 4, when the door mechanism 15 is opened (see Fig. 4 (a)), the door mechanism 15 is closed (see Fig. 4 (b)). Therefore, the wafer W can be prevented from flying out of the FOUP 3 on the transport platform 12, thereby preventing an increase in material damage such as cracking of the wafer W and an increase in time lost for recovery of the device.
特定言之,加熱爐5包括加熱器51、減壓幫浦59以及用於供應一處理氣體及一惰性氣體的閥55a及55b。該第一步驟包括下列步驟。即,當一預定地震強度係等於或大於該預定值時,切斷加熱器51及減壓幫浦59,並且關閉用於一處理氣體及一惰性氣體的閥55a及55b。另一方面,當一預定地震強度係小於該預定值時,使加熱器51及減壓幫浦59運行,並且使用於一惰性氣體的閥55b開啟,同時關閉用於一處理氣體的55a閥。因此,在該幫浦系統及氣體系統之避免操作中,可同時達到確保安全及較早恢復兩者。Specifically, the heating furnace 5 includes a heater 51, a decompression pump 59, and valves 55a and 55b for supplying a process gas and an inert gas. This first step includes the following steps. That is, when a predetermined earthquake intensity is equal to or greater than the predetermined value, the heater 51 and the decompression pump 59 are turned off, and the valves 55a and 55b for a process gas and an inert gas are closed. On the other hand, when a predetermined earthquake intensity is less than the predetermined value, the heater 51 and the decompression pump 59 are operated, and the valve 55b for an inert gas is opened while the 55a valve for a process gas is closed. Therefore, in the avoidance operation of the pump system and the gas system, both safety and early recovery can be achieved at the same time.
在再次接通一電源以重新開始該裝置之前,藉由一操作者確認該裝置之條件、該等晶圓之條件以及該晶舟之條件。該操作者判斷該裝置之一操作是否係可行。當判斷為不可行時,消除使操作不可行的因素(例如一晶圓之劃分出、一晶圓之破裂或錯置、一晶舟之破裂或錯置、一氣體之洩漏、水之洩漏以及漏電)。因此,在確認已滿足用於啟動該裝置的條件(例如,用於一處理氣體的一閥以及一減壓幫浦之操作,以及一輸送系統之一操作)之後,啟動該裝置。The condition of the device, the conditions of the wafers, and the conditions of the wafer boat are confirmed by an operator before a power source is turned back on to restart the device. The operator determines if one of the devices is operational. When it is judged that it is not feasible, eliminate the factors that make the operation unfeasible (such as the division of a wafer, the rupture or misplacement of a wafer, the rupture or misplacement of a wafer boat, the leakage of a gas, the leakage of water, and Leakage). Thus, the device is activated after confirming that the conditions for activating the device have been met (e.g., operation of a valve for a process gas and a decompression pump, and operation of one of the delivery systems).
如圖3中所示,當已由偵測機構32開啟FOUP 3之蓋3a(參見圖3(b)及3(e)),並且移動偵測機構32之偵測頭32x較接近於FOUP 3中的晶圓(參見圖3(c)及3(d))以便偵測晶圓W時,該第二步驟較佳地包括下列步驟。即,暫停偵測頭32x之偵測操作,使偵測頭32x返回至一下面原始位置(起始位置)HPa,並且關閉FOUP 3之蓋3a(參見圖3(a)及3(d))。即,當在操作偵測機構32時,使偵測機構32返回至其初期狀態並且關閉蓋3a。因此,可預防晶圓W因地震而飛出FOUP 3,因而可預防材料損害之擴大,例如晶圓W之破裂以及針對該裝置之恢復所損失的時間之延長。此外,因為使偵測機構32之偵測頭32x返回至起始位置Hpa,所以可迅速地復原半導體製造裝置1。As shown in FIG. 3, when the cover 3a of the FOUP 3 has been opened by the detecting mechanism 32 (see FIGS. 3(b) and 3(e)), and the detecting head 32x of the motion detecting mechanism 32 is closer to the FOUP 3 In the case of the wafer (see FIGS. 3(c) and 3(d)) for detecting the wafer W, the second step preferably includes the following steps. That is, the detecting operation of the detecting head 32x is suspended, the detecting head 32x is returned to a lower original position (starting position) HPa, and the cover 3a of the FOUP 3 is closed (see FIGS. 3(a) and 3(d)). . That is, when the detecting mechanism 32 is operated, the detecting mechanism 32 is returned to its initial state and the cover 3a is closed. Therefore, it is possible to prevent the wafer W from flying out of the FOUP 3 due to an earthquake, thereby preventing an increase in material damage such as cracking of the wafer W and prolongation of time lost for recovery of the device. Further, since the detecting head 32x of the detecting mechanism 32 is returned to the starting position Hpa, the semiconductor manufacturing apparatus 1 can be quickly restored.
在如圖5、6(b)及6(c)中所示的第二步驟中,較佳的係操作配置在凹口對準器16上的定心機構36以便制止晶圓W。因此,可預防材料損害之擴大,例如因地震的晶圓W之破裂,其可能因晶圓W飛出凹口對準器16而引起,以及針對該裝置之恢復所損失的時間之延長。In the second step as shown in Figures 5, 6(b) and 6(c), it is preferred to operate the centering mechanism 36 disposed on the notch aligner 16 to stop the wafer W. Thus, an increase in material damage can be prevented, such as cracking of the wafer W due to the earthquake, which may be caused by the wafer W flying out of the notch aligner 16, and the time lost for recovery of the device.
在如圖7(a)及7(b)中所示的第二步驟中,當在向上或向下移動輸送機構13時,輸送機構13係較佳地移動至一最下位置(即起始位置HPb)並在此處停止。因此,可預防FOUP 3因地震在一較高位處從輸送機構13之輸送臂13c掉落,因而可預防材料損害之擴大,例如晶圓W之破裂,其可能因FOUP 3之掉落而引起。當未在向上或向下移動輸送機構13,但是在使運輸臂13c延伸以便運載FOUP 3至儲存架部分11上或從儲存架部分11運載FOUP 3時,未控制輸送機構13以移動至最下位置,但是使運輸臂13c在該第二步驟中延伸。In the second step as shown in Figures 7(a) and 7(b), when the transport mechanism 13 is moved up or down, the transport mechanism 13 is preferably moved to a lowermost position (i.e., the start Location HPb) and stop here. Therefore, it is possible to prevent the FOUP 3 from falling from the transport arm 13c of the transport mechanism 13 at a higher position due to the earthquake, thereby preventing an increase in material damage such as cracking of the wafer W, which may be caused by the fall of the FOUP 3. When the transport mechanism 13 is not moved up or down, but the transport arm 13c is extended to carry the FOUP 3 to or from the storage rack portion 11, the transport mechanism 13 is not controlled to move to the lowermost position. Position, but the transport arm 13c is extended in this second step.
在如圖9(a)及9(b)中所示的第二步驟中,在操作FOUP捕捉器33以從運輸平台12接收FOUP 3並傳送其至該運輸平台期間,當開啟FOUP捕捉器33之固持機構33c以釋放FOUP 3時,較佳地關閉固持機構33c以固持FOUP 3。因此,可預防FOUP 3從運輸平台12掉落,而且可預防材料損害之擴大,例如晶圓W之破裂,其可能因FOUP 3之掉落而引起。In a second step as shown in Figures 9(a) and 9(b), when the FOUP trap 33 is operated to receive the FOUP 3 from the transport platform 12 and transport it to the transport platform, when the FOUP catcher 33 is turned on When the holding mechanism 33c releases the FOUP 3, the holding mechanism 33c is preferably closed to hold the FOUP 3. Therefore, it is possible to prevent the FOUP 3 from falling from the transport platform 12, and it is possible to prevent an increase in material damage such as cracking of the wafer W, which may be caused by the fall of the FOUP 3.
此外,在如圖10(a)及10(b)中所示的第二步驟中,當提升機構18在從加熱爐5卸載晶舟4時,較佳地將晶舟4再次裝載至加熱爐5中。因此,即使當在從加熱爐5卸載晶舟4時地震發生,仍可預防晶圓W飛出晶舟4,因而可預防材料損害之擴大,例如晶圓W之破裂以及針對該裝置之恢復所損失的時間之延長。Further, in the second step as shown in Figs. 10(a) and 10(b), when the lifting mechanism 18 unloads the boat 4 from the heating furnace 5, the wafer boat 4 is preferably loaded again to the heating furnace. 5 in. Therefore, even when an earthquake occurs when the wafer boat 4 is unloaded from the heating furnace 5, the wafer W can be prevented from flying out of the wafer boat 4, thereby preventing an increase in material damage such as cracking of the wafer W and recovery of the device. The length of the loss is extended.
在如圖11中所示的第二步驟中,當將晶舟4放置在作為一晶舟台之第一台22a上時,鎖定機構45較佳地鎖定晶舟4。因此,可預防第一台22a上的晶舟4掉落。In the second step as shown in FIG. 11, the locking mechanism 45 preferably locks the boat 4 when the boat 4 is placed on the first stage 22a as a wafer deck. Therefore, it is possible to prevent the wafer boat 4 on the first stage 22a from falling.
圖12係示意性地顯示本發明之另一項具體實施例中用於半導體製造裝置之抑制地震損害擴大之系統的視圖。在圖12中所示的具體實施例中,由相同的參考數字表示與圖1中所示的具體實施例之組件相同的組件,而且省略其詳細說明。此具體實施例中的一垂直熱處理裝置1包括:一地震儀60,其係能夠直接偵測一初期微震的初期微震偵測部分;以及一控制部分29,其經構成為用以執行一第一步驟,其中根據一偵測初期微震停止垂直熱處理裝置1之一操作,以及一第二步驟,其中當在開啟門機構15時,關閉門機構15。儘管將地震儀60較佳地安裝在一外殼2中,但是可將地震儀60安裝在一工廠之一地點中。依據此具體實施例,可藉由該裝置本身偵測一初期微震而無需接收一緊急地震通知,並因此可預測一地震之發生。因此,可預防該FOUP中的晶圓飛出該FOUP,因而可預防晶圓之破裂以便最小化損害。Figure 12 is a view schematically showing a system for suppressing the expansion of seismic damage for a semiconductor manufacturing apparatus in another embodiment of the present invention. In the specific embodiment shown in FIG. 12, the same components as those of the specific embodiment shown in FIG. 1 are denoted by the same reference numerals, and detailed description thereof will be omitted. A vertical heat treatment apparatus 1 in this embodiment includes: a seismograph 60 capable of directly detecting an initial microseismic detection portion of an initial microseism; and a control portion 29 configured to perform a first The step of stopping the operation of one of the vertical heat treatment devices 1 according to an initial micro-shock, and a second step, wherein when the door mechanism 15 is opened, the door mechanism 15 is closed. Although the seismometer 60 is preferably mounted in a housing 2, the seismometer 60 can be installed in a location in a factory. According to this embodiment, an initial microseismic can be detected by the device itself without receiving an emergency earthquake notification, and thus an earthquake can be predicted. Therefore, the wafer in the FOUP can be prevented from flying out of the FOUP, thereby preventing cracking of the wafer to minimize damage.
儘管已參考圖式詳細地說明本發明之該等具體實施例,但是本發明並不限於此,而且可進行各種變動及修改而不脫離本發明之範疇。例如,用於依據本發明之半導體製造裝置之抑制地震損害擴大之系統可包括:一接收部分,其能夠接收根據一初期微震透過一通信線傳遞的一緊急地震通知;以及一初期微震偵測部分,其能夠直接偵測一初期微震,其中可視需要地切換該接收部分以及該初期微震偵測部分。While the embodiments of the present invention have been described in detail with reference to the drawings, the present invention is not limited thereto, and various changes and modifications may be made without departing from the scope of the invention. For example, a system for suppressing seismic damage expansion for a semiconductor manufacturing apparatus according to the present invention may include: a receiving portion capable of receiving an emergency earthquake notification transmitted through a communication line according to an initial microseism; and an initial microseism detecting portion It can directly detect an initial microseismic, wherein the receiving portion and the initial microseism detecting portion can be switched as needed.
在以上具體實施例中,經由範例採用具有一減壓幫浦之熱處理裝置(例如CVD裝置)。然而,本發明可應用於沒有一減壓幫浦之一熱處理裝置(例如擴散裝置)。在此情況下,將一工廠排氣系統用作一加熱爐之一抽空構件。In the above specific embodiments, a heat treatment device (e.g., a CVD device) having a reduced pressure pump is employed by way of example. However, the present invention is applicable to a heat treatment apparatus (e.g., a diffusion apparatus) that does not have a decompression pump. In this case, a factory exhaust system is used as one of the evacuation members of a furnace.
1...半導體製造裝置/熱處理裝置1. . . Semiconductor manufacturing device / heat treatment device
2...外殼2. . . shell
3...容器/FOUP3. . . Container / FOUP
3a...蓋3a. . . cover
3x...上支撐部分3x. . . Upper support part
4...固持器/晶舟4. . . Holder / boat
4a...頂部板4a. . . Top board
4b...底部板4b. . . Bottom plate
4c...支撐柱4c. . . Support column
4d...小直徑部分4d. . . Small diameter part
4e...開口4e. . . Opening
5...加熱爐5. . . Heating furnace
5a...爐開口5a. . . Furnace opening
6...分割壁6. . . Split wall
7...裝載埠/裝載及卸載部分7. . . Loading 埠 / loading and unloading parts
8...台8. . . station
9...開口9. . . Opening
10...門10. . . door
11...儲存架部分11. . . Storage rack section
12...運輸平台12. . . Transportation platform
13...輸送機構13. . . Transport mechanism
13a...提升機構13a. . . Lifting mechanism
13b...提升臂13b. . . Lift arm
13c...輸送臂13c. . . Transport arm
14...空氣清淨機14. . . Air purifier
15...門機構15. . . Door mechanism
15a...門15a. . . door
16...對準機構16. . . Alignment mechanism
17...蓋部件17. . . Cover part
18...提升機構18. . . Lifting mechanism
19...熱保留管19. . . Heat retention tube
20...旋轉機構20. . . Rotating mechanism
21...擋門twenty one. . . Block door
22...晶舟台twenty two. . . Crystal boat
22a...第一台/裝料平台22a. . . First/loading platform
22b...第二台/備用平台22b. . . Second/alternate platform
23...晶舟輸送機構twenty three. . . Crystal boat transport mechanism
23a...固持部分23a. . . Holding part
24...運輸機構twenty four. . . Transport agency
24a...基底台24a. . . Base table
24b...運輸臂24b. . . Transport arm
25...轉動臂25. . . Rotating arm
26...通信線26. . . Communication line
27...地震損害27. . . Earthquake damage
28...接收部分28. . . Receiving part
29...控制部分29. . . Control section
30...地震儀30. . . Seismograph
31...傳遞部分31. . . Passing part
32...偵測機構32. . . Detection mechanism
32a...光發射部分32a. . . Light emitting part
32b...光接收部分32b. . . Light receiving part
32c...光束32c. . . beam
32x...偵測頭32x. . . Detection head
33...FOUP捕捉器33. . . FOUP catcher
33a...提升機構33a. . . Lifting mechanism
33b...提升臂33b. . . Lift arm
33c...固持機構33c. . . Holding mechanism
34...開口34. . . Opening
35...支撐部件35. . . Support member
36...定心機構36. . . Centering mechanism
37...旋轉機構37. . . Rotating mechanism
38...感測器38. . . Sensor
39...支撐塊39. . . Support block
39a...水平表面39a. . . Horizontal surface
39b...垂直表面39b. . . Vertical surface
45...汽缸/鎖定機構45. . . Cylinder/locking mechanism
45a...輥子45a. . . Roller
50...處理器皿50. . . Processor
51...加熱器51. . . Heater
52...圓筒形歧管52. . . Cylindrical manifold
53a...氣體供應管道53a. . . Gas supply pipeline
53b...氣體供應管道53b. . . Gas supply pipeline
54...排氣管道54. . . Exhaust pipe
55a...閥55a. . . valve
55b...閥55b. . . valve
56...主要閥56. . . Main valve
57...壓力調整閥57. . . Pressure regulating valve
58...排氣阱58. . . Exhaust trap
59...減壓幫浦59. . . Decompression pump
60...初期震動偵測部分60. . . Initial vibration detection section
61...氣體供應管道61. . . Gas supply pipeline
62...閥62. . . valve
Sa...輸送區域Sa. . . Conveying area
Sb...工作區域/裝載區域Sb. . . Work area/load area
W...物體/晶圓W. . . Object/wafer
圖1係示意性地顯示本發明之一項具體實施例中用於半導體製造裝置之抑制地震損害擴大之系統的視圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view schematically showing a system for suppressing the expansion of seismic damage for a semiconductor manufacturing apparatus in an embodiment of the present invention.
圖2係圖1中所示的半導體製造裝置之斷面圖。Figure 2 is a cross-sectional view showing the semiconductor manufacturing apparatus shown in Figure 1.
圖3(a)至3(f)係用於解釋一裝載埠部分中的一FOUP之一蓋的開啟及關閉操作之解釋性視圖。3(a) to 3(f) are explanatory views for explaining an opening and closing operation of a cover of a FOUP in a load port portion.
圖4(a)及4(b)係用於解釋開啟與關閉一晶圓運輸部分中的FOUP之蓋的一門機構之開啟及關閉操作之解釋性視圖。4(a) and 4(b) are explanatory views for explaining the opening and closing operations of a door mechanism for opening and closing the cover of the FOUP in a wafer transport portion.
圖5係示意性地顯示一凹口對準器之一範例的透視圖。Figure 5 is a perspective view schematically showing an example of a notch aligner.
圖6(a)至6(d)係用於解釋該凹口對準器之一操作的解釋性視圖。Figures 6(a) through 6(d) are explanatory views for explaining the operation of one of the notch aligners.
圖7(a)及7(b)係用於解釋一FOUP輸送機構之一上下移動的解釋性視圖。Figures 7(a) and 7(b) are explanatory views for explaining the up and down movement of one of the FOUP transport mechanisms.
圖8係顯示延伸的該FOUP輸送機構之一臂的視圖。Figure 8 is a view showing one of the arms of the extended FOUP transport mechanism.
圖9(a)及9(b)係用於解釋在一地震發生時一晶圓運輸部分中的一FOUP捕捉器之一操作的解釋性視圖。Figures 9(a) and 9(b) are explanatory views for explaining the operation of one of the FOUP traps in a wafer transport portion at the time of an earthquake.
圖10(a)及10(b)係用於解釋在一地震發生時用於從一加熱爐卸載一晶舟之操作的解釋性視圖。Figures 10(a) and 10(b) are explanatory views for explaining an operation for unloading a boat from a heating furnace at the time of an earthquake.
圖11(a)至11(c)係示意性地顯示一第一台上的一晶舟之視圖,其中圖11(a)係一透視圖,圖11(b)係從其省略晶舟之一頂部板及支撐柱的放大平面圖,以及圖11(c)係沿圖11(b)中的線c-c截取的斷面圖。11(a) to 11(c) are schematic views showing a boat on a first stage, wherein Fig. 11(a) is a perspective view, and Fig. 11(b) is omitted from the wafer boat An enlarged plan view of a top plate and a support column, and Fig. 11(c) is a cross-sectional view taken along line cc in Fig. 11(b).
圖12係示意性地顯示本發明之另一項具體實施例中用於半導體製造裝置之抑制地震損害擴大之系統的視圖。Figure 12 is a view schematically showing a system for suppressing the expansion of seismic damage for a semiconductor manufacturing apparatus in another embodiment of the present invention.
1...半導體製造裝置/熱處理裝置1. . . Semiconductor manufacturing device / heat treatment device
2...外殼2. . . shell
3...容器/FOUP3. . . Container / FOUP
3x...上支撐部分3x. . . Upper support part
4...固持器/晶舟4. . . Holder / boat
5...加熱爐5. . . Heating furnace
5a...爐開口5a. . . Furnace opening
6...分割壁6. . . Split wall
7...裝載埠/裝載及卸載部分7. . . Loading 埠 / loading and unloading parts
8...台8. . . station
9...開口9. . . Opening
10...門10. . . door
11...儲存架部分11. . . Storage rack section
12...運輸平台12. . . Transportation platform
13...輸送機構13. . . Transport mechanism
15...門機構15. . . Door mechanism
16...對準機構16. . . Alignment mechanism
17...蓋部件17. . . Cover part
19...熱保留管19. . . Heat retention tube
20...旋轉機構20. . . Rotating mechanism
21...擋門twenty one. . . Block door
23...晶舟輸送機構twenty three. . . Crystal boat transport mechanism
24...運輸機構twenty four. . . Transport agency
24a...基底台24a. . . Base table
24b...運輸臂24b. . . Transport arm
26...通信線26. . . Communication line
27...地震損害27. . . Earthquake damage
28...接收部分28. . . Receiving part
29...控制部分29. . . Control section
30...地震儀30. . . Seismograph
31...傳遞部分31. . . Passing part
32...偵測機構32. . . Detection mechanism
33...FOUP捕捉器33. . . FOUP catcher
50...處理器皿50. . . Processor
51...加熱器51. . . Heater
52...圓筒形歧管52. . . Cylindrical manifold
53a...氣體供應管道53a. . . Gas supply pipeline
53b...氣體供應管道53b. . . Gas supply pipeline
54...排氣管道54. . . Exhaust pipe
55a...閥55a. . . valve
55b...閥55b. . . valve
56...主要閥56. . . Main valve
57...壓力調整閥57. . . Pressure regulating valve
58...排氣阱58. . . Exhaust trap
59...減壓幫浦59. . . Decompression pump
61...氣體供應管道61. . . Gas supply pipeline
62...閥62. . . valve
Sa...輸送區域Sa. . . Conveying area
Sb...工作區域/裝載區域Sb. . . Work area/load area
Claims (18)
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| JP2007309720 | 2007-11-30 | ||
| JP2008270753A JP4778546B2 (en) | 2007-11-30 | 2008-10-21 | Earthquake damage diffusion reduction method and earthquake damage diffusion reduction system in semiconductor manufacturing equipment |
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| TW200947584A TW200947584A (en) | 2009-11-16 |
| TWI419247B true TWI419247B (en) | 2013-12-11 |
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| KR (1) | KR101216764B1 (en) |
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| US9508914B2 (en) | 2013-03-21 | 2016-11-29 | Tokyo Electron Limited | Magnetic annealing apparatus |
| JP6312726B2 (en) * | 2016-02-25 | 2018-04-18 | ファナック株式会社 | Production adjustment system using disaster information |
| JP7113722B2 (en) * | 2018-11-05 | 2022-08-05 | 東京エレクトロン株式会社 | Substrate processing apparatus, method for opening and closing lid of substrate container, and program |
| KR102401365B1 (en) * | 2019-12-17 | 2022-05-24 | 세메스 주식회사 | Shelf unit and stocker including the same |
| JP7257998B2 (en) * | 2020-09-29 | 2023-04-14 | 株式会社Kokusai Electric | SUBSTRATE PROCESSING APPARATUS, SEMICONDUCTOR DEVICE MANUFACTURING METHOD, AND PROGRAM |
| CN115928197A (en) * | 2022-11-25 | 2023-04-07 | 三一硅能(株洲)有限公司 | Operation method, device, single crystal furnace and system applied to earthquake emergency |
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| US20070144242A1 (en) * | 2005-12-27 | 2007-06-28 | Mitutoyo Corporation | Earthquake disaster prevention system |
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| US6780251B2 (en) * | 2001-07-19 | 2004-08-24 | Hitachi Kokusai Electric, Inc. | Substrate processing apparatus and method for fabricating semiconductor device |
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| JP4778546B2 (en) | 2011-09-21 |
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| TW200947584A (en) | 2009-11-16 |
| KR101216764B1 (en) | 2012-12-28 |
| JP2009152549A (en) | 2009-07-09 |
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