TWI404949B - Maintenance method for inspection fixture and substrate inspection device - Google Patents
Maintenance method for inspection fixture and substrate inspection device Download PDFInfo
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- TWI404949B TWI404949B TW099135059A TW99135059A TWI404949B TW I404949 B TWI404949 B TW I404949B TW 099135059 A TW099135059 A TW 099135059A TW 99135059 A TW99135059 A TW 99135059A TW I404949 B TWI404949 B TW I404949B
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- 238000007689 inspection Methods 0.000 title claims abstract description 279
- 238000012423 maintenance Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000758 substrate Substances 0.000 title claims description 98
- 238000001514 detection method Methods 0.000 claims abstract description 28
- 238000004364 calculation method Methods 0.000 claims abstract description 17
- 230000005856 abnormality Effects 0.000 claims description 32
- 238000011144 upstream manufacturing Methods 0.000 claims description 31
- 230000002950 deficient Effects 0.000 claims description 13
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000013256 coordination polymer Substances 0.000 description 11
- 238000005259 measurement Methods 0.000 description 9
- 230000007547 defect Effects 0.000 description 7
- 238000000691 measurement method Methods 0.000 description 7
- 239000000523 sample Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000002788 crimping Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009429 electrical wiring Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000010187 selection method Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/073—Multiple probes
- G01R1/07307—Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card
- G01R1/07314—Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card the body of the probe being perpendicular to test object, e.g. bed of nails or probe with bump contacts on a rigid support
- G01R1/07328—Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card the body of the probe being perpendicular to test object, e.g. bed of nails or probe with bump contacts on a rigid support for testing printed circuit boards
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/28—Provision in measuring instruments for reference values, e.g. standard voltage, standard waveform
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2801—Testing of printed circuits, backplanes, motherboards, hybrid circuits or carriers for multichip packages [MCP]
- G01R31/2806—Apparatus therefor, e.g. test stations, drivers, analysers, conveyors
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0266—Marks, test patterns or identification means
- H05K1/0268—Marks, test patterns or identification means for electrical inspection or testing
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
- General Engineering & Computer Science (AREA)
- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
- Measuring Leads Or Probes (AREA)
- Tests Of Electronic Circuits (AREA)
Abstract
Description
本發明係關於檢查用治具之維修方法及基板檢查裝置,詳言之,係關於檢查用治具之維修方法及基板檢查裝置,其能有效率地檢測出檢查用治具之接觸件間的短路異常,並準確地檢測出對基板檢查所使用之檢查用治具進行維修的時間點,而實施檢查用治具的維修。The present invention relates to a method for repairing a jig for inspection and a substrate inspecting device, and more particularly to a method for repairing a jig for inspection and a substrate inspecting device capable of efficiently detecting a contact between the jigs of the jig for inspection The short-circuit is abnormal, and the time for repairing the inspection jig used for the substrate inspection is accurately detected, and the inspection jig is repaired.
又,本發明不限於印刷電路基板,可適用於形成在例如可撓性基板、多層配線基板、液晶顯示器或電漿顯示器用的電極板,及半導體封裝用的封裝基板或薄膜載體等各種基板或半導體晶圓等之電氣配線的檢查,且本說明書中將該等各種檢查基板總稱為「基板」。Further, the present invention is not limited to a printed circuit board, and can be applied to various substrates such as a flexible substrate, a multilayer wiring substrate, an electrode plate for a liquid crystal display or a plasma display, and a package substrate or a film carrier for a semiconductor package or Inspecting electrical wiring such as semiconductor wafers, and in the present specification, these various inspection substrates are collectively referred to as "substrates".
形成在基板上的配線係使用來對該基板所載置的IC(積體電路)、半導體零件或其他電子零件發送接收電信號。此種配線隨著近年來電子零件的細微化,形成得更細微且複雜,並且形成得更低電阻。The wiring formed on the substrate is used to transmit and receive an electrical signal to an IC (integrated circuit), a semiconductor component, or other electronic component mounted on the substrate. Such wiring has been formed to be finer and more complicated with the miniaturization of electronic parts in recent years, and has formed lower resistance.
隨著如此基板的配線不斷細微化,檢查該配線之良好與不良(良否)的精度需要高精度。而且,配線越細微化,配線本身的電阻值越小,而由於些微的誤差或精度不良,無法正確地檢查配線的電阻值是否良好,為其問題。As the wiring of the substrate is kept fine, it is necessary to check the accuracy of the wiring and the accuracy of the defect (good or bad). Further, the finer the wiring, the smaller the resistance value of the wiring itself, and the slighter the error or the accuracy is not able to accurately check whether the resistance value of the wiring is good or not.
尤其,形成在基板的信號配線由於形成得細微而電阻值小,因此於二端子測定法將大受接觸電阻值的影響,而無法計算正確的電阻值,為其問題點。為解決此種問題點,有人使用不受接觸電阻值之影響的四端子測定法。In particular, since the signal wiring formed on the substrate is finely formed and the resistance value is small, the two-terminal measurement method is greatly affected by the contact resistance value, and the correct resistance value cannot be calculated, which is a problem. To solve this problem, a four-terminal measurement method that is not affected by the contact resistance value is used.
該四端子測定法中,由於可忽略該接觸電阻值而進行測定,因此分別使電力供給用端子(接觸件)與檢測測定用端子接觸到成為檢查對象之配線間的各檢查點,以實施檢查。In the four-terminal measurement method, since the contact resistance value is negligible, the power supply terminal (contact) and the detection/measurement terminal are brought into contact with each inspection point between the wirings to be inspected, and the inspection is performed. .
當如此形成在基板的配線不斷細微化時,變成必須使得用來進行四端子測定法之檢查用治具所具備的複數接觸件之間距成為小間距。尤其,用來進行四端子測定法之電力供給用接觸件與檢測測定用接觸件(一對接觸件)的接觸件間必須形成得非常狹窄。When the wiring thus formed on the substrate is made fine, it is necessary to make the distance between the plurality of contacts provided in the inspection jig for performing the four-terminal measurement method a small pitch. In particular, the contact between the power supply contact for performing the four-terminal measurement method and the contact for detecting the measurement contact (a pair of contacts) must be formed to be extremely narrow.
如上述,當一對接觸件間以狹窄的間距形成時,在一對接觸件間變得容易附著導電性異物,而發生該對接觸件間產生短路狀態的問題。As described above, when a pair of contacts are formed at a narrow pitch, conductive foreign matter easily adheres between the pair of contacts, and a problem of occurrence of a short-circuit state between the pair of contacts occurs.
為解決此種問題點,有人實施在檢查基板之前檢測出接觸件間之短路異常狀態的方法。該短路異常狀態的檢測方法係在檢查用治具接觸到基板之前(檢查前),藉由對全部接觸件反覆實行以確認:成為對象的一接觸件與其餘接觸件彼此間並未短路(有無導通狀態)。In order to solve such a problem, a method of detecting a short-circuit abnormal state between the contacts before inspecting the substrate has been carried out. The detection method of the short-circuit abnormal state is performed by repeating all the contacts before the inspection jig is in contact with the substrate (before inspection): the contact that is the object and the remaining contacts are not short-circuited with each other (with or without Turn-on state).
然而,即使實施此種接觸件間之短路異常的檢查,有時也無法檢查短路異常。其原因為:檢查用治具的接觸件係其一端被壓接到與檢查裝置電連接的電極部,而確保接觸件與電極部的導通狀態;但是於檢查用治具未與基板壓接時,有時接觸件與電極部並未穩定導通接觸,則此時即使如上述實施短路異常的檢查,也由於未確保接觸件本身的導通,因此結果變成無法檢查接觸件間的短路異常。However, even if the short-circuit abnormality check between such contacts is performed, the short-circuit abnormality may not be checked. The reason for this is that the contact member of the inspection jig is crimped to the electrode portion electrically connected to the inspection device to ensure the conduction state of the contact member and the electrode portion; however, when the inspection jig is not crimped to the substrate In some cases, the contact between the contact and the electrode portion is not stably contacted. In this case, even if the short-circuit abnormality is checked as described above, the contact of the contact itself is not ensured, and as a result, the short-circuit abnormality between the contacts cannot be checked.
關於檢查此種檢查用治具之接觸件間之短路異常的檢查方法,本發明人等並不知存在任何公開專利文獻或公開非專利文獻。The present inventors do not know that there is any published patent document or published non-patent document for the inspection method of the short-circuit abnormality between the contacts of the inspection jig.
本發明係有鑑於此種實際情形所設計,提供檢查用治具之維修方法及基板檢查裝置,其能有效率地檢測出檢查用治具之接觸件間的短路異常,並準確地掌握對基板檢查所使用之檢查用治具進行維修的時間點,而實施檢查用治具的維修。The present invention provides a maintenance method for an inspection jig and a substrate inspection device which can efficiently detect a short-circuit abnormality between contacts of the inspection jig and accurately grasp the counter substrate. The inspection jig is inspected for the time when the inspection jig used is inspected for maintenance.
申請專利範圍1所記載的發明係提供檢查用治具之維修方法,該檢查用治具將待檢查基板,與檢查該待檢查基板上所設定之檢查點間之良好與不良的基板檢查裝置電連接,且包含接觸於該檢查點的一對接觸件而成;其特徵為:使一對接觸件分別接觸到該檢查點間的各檢查點,計算出該檢查點間的電阻值,並將該計算電阻值與基準電阻值比較,而判定該檢查點間的良好與不良;且於該不良判定時,使當時原本接觸於該檢查點的該對接觸件再接觸到該檢查點,再次計算出該再接觸狀態下之該檢查點間的電阻值,並比較所再次計算出的第二電阻值,與該計算電阻值;然後按照該比較結果,而實施該檢查用治具的維修。The invention described in Patent Application No. 1 provides a maintenance method for an inspection jig that electrically checks a substrate to be inspected and a substrate inspection device that checks for good and bad inspection points set on the substrate to be inspected. Connecting, and comprising a pair of contacts contacting the checkpoint; characterized in that: a pair of contacts are respectively contacted to each checkpoint between the checkpoints, and the resistance value between the checkpoints is calculated, and The calculated resistance value is compared with the reference resistance value, and the good and bad between the check points are determined; and in the bad determination, the pair of contacts that were originally in contact with the check point are contacted to the check point again, and the calculation is performed again. The resistance value between the check points in the re-contact state is calculated, and the second resistance value calculated again is compared with the calculated resistance value; and then the maintenance of the inspection jig is performed according to the comparison result.
申請專利範圍2所記載的發明,係於申請專利範圍1所記載的檢查用治具之維修方法中,該第二電阻值與該計算電阻值二者的比較,係計算出該第二電阻值與該計算電阻值的差異量,並將該差異量使用作該比較結果。The invention of claim 2 is the method for repairing an inspection jig according to claim 1, wherein the second resistance value is compared with the calculated resistance value, and the second resistance value is calculated. The amount of difference from the calculated resistance value is used as the comparison result.
申請專利範圍3所記載的發明,係於申請專利範圍2所記載的檢查用治具之維修方法中,依該差異量的比較結果係按照差異量之大小,而判斷該對接觸件的短路異常。According to the invention of the invention of claim 3, in the maintenance method of the inspection jig according to the application of the second aspect, the comparison result of the difference amount is used to determine the short-circuit abnormality of the pair of contacts in accordance with the magnitude of the difference. .
申請專利範圍4所記載的發明,係於申請專利範圍1所記載的檢查用治具之維修方法中,於使該對接觸件再接觸到該檢查點時,至少該對接觸件中的一接觸件接觸於該檢查點。The invention described in claim 4 is the method of repairing the jig for inspection according to claim 1, wherein at least one of the pair of contacts is contacted when the pair of contacts is brought into contact with the check point. The piece is in contact with the checkpoint.
申請專利範圍5所記載的發明係提供基板檢查裝置,用以對設定有接受檢查良好與不良之複數檢查點間的待檢查基板實施該檢查,並用以製作檢查用治具的維修資訊,該檢查用治具包含分別接觸於該檢查點間之檢查點的一對接觸件;其特徵係包含:電源機構,供給電流至該檢查點間;檢測機構,檢測出該檢查點間的電壓;第1計算機構,根據該電源機構的電流值與該檢測機構的電壓值,計算出該檢查點間的第1電阻值;判定機構,比較該第1電阻值與基準電阻值,而判定良好與不良;移動機構,於該判定機構所進行判定的結果係判定為不良時,使當時原本接觸於該檢查點的該對接觸件再接觸到該檢查點;第2計算機構,於已藉由該移動機構成為再接觸狀態時,根據該電源機構的電流值與該檢測機構的電壓值,計算出該檢查點間的第2電阻值;及管理 機構,比較該第1電阻值與該第2電阻值,而製作該檢查用治具的維修資訊。The invention described in claim 5 provides a substrate inspecting apparatus for performing the inspection on a substrate to be inspected between a plurality of inspection points set to receive good inspection and failure, and for preparing maintenance information of the inspection fixture, the inspection The jig includes a pair of contacts respectively contacting the checkpoint between the checkpoints; the feature comprises: a power supply mechanism that supplies current to the checkpoint; and a detection mechanism that detects a voltage between the checkpoints; The calculation means calculates a first resistance value between the inspection points based on a current value of the power supply mechanism and a voltage value of the detection means; and a determination means compares the first resistance value with a reference resistance value to determine good and bad; The moving mechanism, when the result of the determination by the determining means is determined to be defective, causes the pair of contacts that were originally in contact with the checkpoint to be in contact with the checkpoint; the second calculating mechanism has passed the moving mechanism When in the re-contact state, the second resistance value between the check points is calculated based on the current value of the power supply mechanism and the voltage value of the detection mechanism; and management The mechanism compares the first resistance value with the second resistance value to prepare maintenance information of the inspection jig.
申請專利範圍6所記載的發明,係於申請專利範圍5所記載的基板檢查裝置中,該管理機構計算出該第1電阻值與該第2電阻值的差異量,並根據該差異量,發送顯示對該檢查用治具進行清洗的信號,或通知該對接觸件之短路異常的通知信號。The invention according to claim 5, wherein the management unit calculates a difference between the first resistance value and the second resistance value, and transmits the difference according to the difference amount. A signal for cleaning the inspection jig or a notification signal for notifying the short-circuit abnormality of the contact member is displayed.
申請專利範圍7所記載的發明,係於申請專利範圍6所記載的基板檢查裝置中,該管理機構按照該差異量之大小,而檢測出該對接觸件的短路異常。The invention according to claim 7 is the substrate inspection device according to claim 6, wherein the management unit detects a short-circuit abnormality of the pair of contacts in accordance with the magnitude of the difference.
申請專利範圍8所記載的發明,係於申請專利範圍5所記載的基板檢查裝置中,該移動機構於使該對接觸件再接觸到該檢查點時,係至少使該對接觸件中的一接觸件移動成接觸於該檢查點。The invention of claim 8 is the substrate inspection device according to claim 5, wherein the moving mechanism causes at least one of the pair of contacts when the pair of contacts is brought into contact with the inspection point. The contact moves into contact with the checkpoint.
申請專利範圍9所記載的發明係提供基板檢查裝置,用以對設定有接受檢查良好與不良之複數檢查點間的待檢查基板實施該檢查,並用以製作檢查用治具的維修資訊,該檢查用治具包含分別接觸於該檢查點間之檢查點的一對接觸件;其特徵係包含:電源機構,供給電流至該檢查點間;檢測機構,檢測出該檢查點間的電壓;第1計算機構,根據該電源機構的電流值與該檢測機構的電壓值,計算出該檢查點間的第1電阻值;上游側電源供給端子,分別對應於各該檢查點,且將該電源機構之上游側與該接觸件電連接;下游側電源供給端子,分別對應於各該檢查點,且將該電源機構之下游側與該接觸件電連接;上游側電壓檢測端子,分別對應於各該檢查點,且將該檢測機構之上游側與該接觸件電連接;下游側電壓檢測端子,分別對應於各該檢查點,且將該檢測機構之下游側與該接觸件電連接;選擇機構,為從該複數檢查點間選出成為檢查對象的檢查點間,分別使該上游側電源供給端子與該上游側電壓檢測端子連接到:接觸於檢查對象之檢查點間之一個檢查點的該對接觸件,並且分別使該下游側電源供給端子與該下游側電壓檢測端子連接到:接觸於另一個檢查點的該對接觸件;判定機構,比較該第1電阻值與基準電阻值,而判定良好與不良;移動機構,於該判定機構所進行判定的結果係判定為不良時,使當時原本接觸於該檢查點的該對接觸件再接觸到該檢查點;第2計算機構,於已藉由該移動機構成為再接觸狀態時,根據該電源機構的電流值與該檢測機構的電壓值,計算出該檢查點間的第2電阻值;及管理機構,比較該第1電阻值與該第2電阻值,而檢測出該對接觸件的異常。The invention described in claim 9 provides a substrate inspecting apparatus for performing inspection on a substrate to be inspected between a plurality of inspection points in which a good inspection and a defect are set, and for preparing maintenance information of the inspection jig, the inspection The jig includes a pair of contacts respectively contacting the checkpoint between the checkpoints; the feature comprises: a power supply mechanism that supplies current to the checkpoint; and a detection mechanism that detects a voltage between the checkpoints; a calculation unit calculates a first resistance value between the inspection points based on a current value of the power supply mechanism and a voltage value of the detection mechanism; and an upstream power supply terminal corresponding to each of the inspection points, and the power supply mechanism The upstream side is electrically connected to the contact member; the downstream side power supply terminal corresponds to each of the check points, and the downstream side of the power supply mechanism is electrically connected to the contact; the upstream side voltage detecting terminal respectively corresponds to each of the checks Pointing, and electrically connecting the upstream side of the detecting mechanism to the contact; the downstream side voltage detecting terminals respectively corresponding to the check points, and detecting the The downstream side of the structure is electrically connected to the contact member; and the selecting means connects the upstream side power supply terminal and the upstream side voltage detecting terminal to the check point selected from the plurality of check points to be in contact with: Checking the pair of contacts of one check point between the check points of the object, and respectively connecting the downstream side power supply terminal and the downstream side voltage detecting terminal to: the pair of contacts contacting another check point; the determining mechanism, Comparing the first resistance value with the reference resistance value to determine good and bad; and the moving mechanism, when the result of the determination by the determination means determines that the defect is bad, reconnecting the pair of contacts that were originally in contact with the inspection point at that time Going to the checkpoint; the second calculating means calculates the second resistance value between the checkpoints based on the current value of the power source mechanism and the voltage value of the detecting means when the moving mechanism is in the re-contact state; And the management unit compares the first resistance value and the second resistance value to detect an abnormality of the pair of contacts.
依申請專利範圍1及5所記載的發明,由於能在檢查對象之檢查點間檢測出不良時,令接觸於檢查點的一對接觸件進行再接觸,再次計算出檢查點間的第二電阻值,以比較檢測出不良時的計算電阻值與再次計算出的第二電阻值,並按照該比較結果,而實施檢查用治具的維修,因此可於檢查點間檢測出不良的階段,檢測出檢查用治具之接觸件間的短路異常,從而不會將良品基板檢測為不良品,而能有效率地掌握檢查用治具的維修時機,實施維修。According to the invention described in the patents 1 and 5, when a defect can be detected between the inspection points to be inspected, the pair of contacts that come into contact with the inspection point are re-contacted, and the second resistance between the inspection points is calculated again. The value is compared with the calculated resistance value when the defect is detected and the second resistance value calculated again, and the inspection jig is repaired according to the comparison result, so that the defective phase can be detected between the inspection points, and the detection is performed. When the short-circuit abnormality between the contacts of the inspection jig is detected, the defective substrate is not detected as a defective product, and the maintenance timing of the inspection jig can be efficiently grasped and the maintenance can be performed.
依申請專利範圍2及6所記載的發明,由於比較結果係依第二電阻值與計算電阻值的差異量所計算出,因此能更明確地檢測出接觸件間的短路異常。According to the invention described in Patent Application Nos. 2 and 6, since the comparison result is calculated based on the difference between the second resistance value and the calculated resistance value, the short-circuit abnormality between the contacts can be more clearly detected.
依申請專利範圍3及7所記載的發明,由於可按照差異量的大小,而檢測出一對接觸件間的短路異常,因此能輕易地實施檢查用治具的維修。According to the invention described in Patent Application Nos. 3 and 7, since the short-circuit abnormality between the pair of contacts can be detected in accordance with the magnitude of the difference, the maintenance of the inspection jig can be easily performed.
依申請專利範圍4及8所記載的發明,由於令一對接觸件進行再接觸時,即使並非兩接觸件均接觸於檢查點,也能掌握檢查用治具的維修時機,因此不必確認兩接觸件的接觸狀況,就可有效率地實施檢查用治具的維修。According to the invention described in Patent Application Nos. 4 and 8, when a pair of contact members are re-contacted, even if both contact members are not in contact with the inspection point, the maintenance timing of the inspection jig can be grasped, so that it is not necessary to confirm the two contacts. The maintenance of the inspection jig can be efficiently performed by the contact condition of the piece.
依申請專利範圍9所記載的發明,由於能在檢查對象之檢查點間檢測出不良時,令接觸於檢查點的一對接觸件進行再接觸,再次計算出檢查點間的第二電阻值,以比較檢測出不良時的計算電阻值與再次計算出的第二電阻值,並按照該比較結果,而檢測出一對接觸件間的異常,因此可準確地掌握一對接觸件間的異常。According to the invention described in the ninth aspect of the invention, when a defect is detected between the inspection points to be inspected, the pair of contacts that come into contact with the inspection point are re-contacted, and the second resistance value between the inspection points is calculated again. By comparing the calculated resistance value at the time of the failure detection with the second resistance value calculated again, and detecting the abnormality between the pair of contacts in accordance with the comparison result, it is possible to accurately grasp the abnormality between the pair of contacts.
(實施發明之最佳形態)(Best form of implementing the invention)
以下說明用來實施本發明的最佳形態。The best mode for carrying out the invention will be described below.
圖1係依本發明之基板檢查裝置的概略構成圖。Fig. 1 is a schematic configuration diagram of a substrate inspecting apparatus according to the present invention.
依本發明之基板檢查裝置1包含:電源機構2、檢測機構3、記憶機構4、第1計算機構51、第2計算機構52、判定機構61、移動機構62、管理機構63、切換機構7、電源供給端子8、電壓檢測端子9、選擇機構10及顯示機構11。The substrate inspection apparatus 1 according to the present invention includes a power supply mechanism 2, a detection mechanism 3, a memory mechanism 4, a first calculation unit 51, a second calculation unit 52, a determination mechanism 61, a movement mechanism 62, a management mechanism 63, and a switching mechanism 7, The power supply terminal 8, the voltage detecting terminal 9, the selection mechanism 10, and the display mechanism 11.
又,該基板檢查裝置1使用接觸式探針(接觸件)CP,用來壓接到形成在基板的複數之配線(檢查點間)Rx上所設定的檢查點。藉由該接觸件CP,可對既定檢查點給予既定電位或電流,或者從既定檢查點檢測出電氣特性(電氣信號)。Further, the substrate inspection apparatus 1 uses a contact probe (contact) CP for crimping a checkpoint set on a plurality of wirings (between inspection points) Rx formed on the substrate. With the contact CP, a predetermined potential or current can be given to a predetermined inspection point, or an electrical characteristic (electrical signal) can be detected from a predetermined inspection point.
又,圖1中,雖未顯示成為檢查對象的基板或探針CP抵接的檢查點,但該探針CP對於設定在基板上之配線的檢查點,係分別接觸。又,雖顯示四支探針CP,但設定在配線之檢查點的數目或位置並不限定,而按照配線的數目或位置進行設定;且於進行配線的導通檢查時,藉由至少一個配線有兩支探針CP接觸,並計算出該等探針間的電阻值,以實施配線之良好與不良的判定。該圖1所示之基板檢查裝置1中,為了能使用四端子測定法計算出配線間的電阻值,設有電源供給端子8與電壓檢測端子9。藉由切換該等端子,而使檢查點間的四端子測定成為可能。In addition, in FIG. 1, although the board|substrate which the test object or the probe CP contact|connected was not shown, this probe CP contacted the inspection point of the wiring set on the board|substrate. Further, although four probes CP are displayed, the number or position of the inspection points set in the wiring is not limited, and is set according to the number or position of the wiring; and when conducting the conduction inspection of the wiring, at least one wiring is provided The two probes CP are in contact, and the resistance value between the probes is calculated to perform the determination of good and bad wiring. In the substrate inspection apparatus 1 shown in FIG. 1, in order to calculate the resistance value between the wirings using the four-terminal measurement method, the power supply terminal 8 and the voltage detection terminal 9 are provided. By switching these terminals, it is possible to measure the four terminals between the inspection points.
電源機構2供應用以進行檢查之電流到檢查對象的配線(設定在配線上的檢查點與設定在配線上的檢查點之間(檢查點間))。該電源機構2可使用例如可變電壓源或電流控制器,且為進行導通檢查,將賦予既定電位的電壓適當調整,而供給電流。The power supply mechanism 2 supplies wiring for inspecting the current to be inspected (set between the inspection point set on the wiring and the inspection point set on the wiring (between the inspection points)). The power supply mechanism 2 can use, for example, a variable voltage source or a current controller, and conducts a conduction test to appropriately adjust a voltage applied to a predetermined potential to supply a current.
又,該電源機構2係設定成能賦予0~500V左右之大小的電壓到檢查點間。Further, the power supply mechanism 2 is set to be capable of applying a voltage of a magnitude of about 0 to 500 V to the checkpoint.
檢測機構3檢測出電源機構2所供給電流的檢查點間之電位差(電壓)。該檢測機構3可使用例如電壓計,但並非特別限定,若能檢測出檢查點間之電壓即無妨。The detecting unit 3 detects a potential difference (voltage) between the check points of the current supplied from the power supply unit 2. The detecting means 3 can be, for example, a voltmeter, but is not particularly limited, and it is not necessary to detect the voltage between the check points.
又,該檢測機構3由於能檢測出檢查點間之電壓,因此也能管理電源機構2施加的檢查點間之電壓。Moreover, since the detection mechanism 3 can detect the voltage between the inspection points, it is also possible to manage the voltage between the inspection points applied by the power supply mechanism 2.
該圖1之基板檢查裝置1的概略構成中配置有電流檢測機構21,該電流檢測機構21用來檢測出在電源機構2已供給既定電位到檢查點間時的檢查點間之電氣特性。該電流檢測機構21能檢測出檢查點間之電氣特性(電流值)。而且,該電流檢測機構21檢測出在電源機構2已賦予既定電位時的檢查點間之電流大小,也能控制電源機構2供給的電流大小。例如,電流檢測機構21可使用電流計,能檢測出流到檢查點間的電流值。In the schematic configuration of the substrate inspection apparatus 1 of Fig. 1, a current detecting means 21 for detecting electrical characteristics between inspection points when a predetermined potential is supplied from the power supply mechanism 2 to the inspection point is disposed. The current detecting means 21 can detect the electrical characteristics (current value) between the check points. Further, the current detecting means 21 detects the magnitude of the current between the checkpoints when the power supply means 2 has applied the predetermined potential, and can also control the magnitude of the current supplied from the power supply means 2. For example, the current detecting means 21 can use an ammeter to detect the value of the current flowing between the check points.
記憶機構4存放有用來實施基板檢查的資訊,係存放有:施加至檢查點間之電流值的資訊(電流資訊)、檢測出之電壓的電壓值的資訊(電壓資訊)、各檢查點的座標資訊或檢查順序等。該電壓資訊係已供給測定用電流至檢查點間時的檢查點間之電壓值,且由檢測機構3進行測定。The memory mechanism 4 stores information for performing substrate inspection, and stores information on current value (current information) applied to the inspection points, information on the voltage value of the detected voltage (voltage information), and coordinates of each checkpoint. Information or inspection order, etc. This voltage information is a voltage value between the inspection points when the measurement current is supplied to between the inspection points, and is measured by the detecting means 3.
例如,在成為檢查對象之基板的配線上設定有第1檢查點與第2檢查點時,記憶機構4將存放有第1檢查點與第2檢查點的座標資訊、或配線(第1檢查點與第2檢查點的檢查點間之電阻值)等資訊。For example, when the first inspection point and the second inspection point are set on the wiring of the substrate to be inspected, the memory mechanism 4 stores the coordinate information or wiring (the first inspection point) of the first inspection point and the second inspection point. Information such as the resistance value between the checkpoints of the second checkpoint).
儲存在該記憶機構4的各資訊,若是有關事先設定者,則適當設定為關於基板配線或檢查點的資訊。The information stored in the memory unit 4 is appropriately set as information on the substrate wiring or the checkpoint if it is related to the preset.
該記憶機構4中,後述之第1計算機構51、第2計算機構52或判定機構61等各機構所產生的計算結果或判定結果也與檢查點間之資訊一同存放。In the memory mechanism 4, the calculation result or the determination result generated by each of the first calculation means 51, the second calculation means 52, or the determination means 61, which will be described later, is also stored together with the information between the inspection points.
第1計算機構51係根據記憶機構4所儲存的資訊或數值,進行既定之處理。該第1計算機構51根據:電源機構2供給電流至檢查點間的電流資訊,及檢測機構3從該檢查點間測定而得的電壓資訊,計算出檢查點間的電阻值即電阻資訊。此時,該第1計算機構51所進行具體的計算方法為:藉由將電壓資訊(=V)除以電流資訊(=I),而計算出電阻資訊(=R)。又,為方便進行說明書之說明,將此時計算出的電阻資訊設定為第1電阻值R1。The first calculating means 51 performs predetermined processing based on the information or numerical value stored in the memory means 4. The first calculating means 51 calculates resistance information which is a resistance value between the inspection points based on the current information supplied from the power supply means 2 to the current between the inspection points and the voltage information measured by the detection means 3 between the inspection points. At this time, the specific calculation method performed by the first calculating means 51 is to calculate the resistance information (=R) by dividing the voltage information (=V) by the current information (=I). Moreover, in order to facilitate the description of the specification, the resistance information calculated at this time is set to the first resistance value R1.
該第1計算機構51所計算出的第1電阻資訊(第1電阻值R1),係與計算出之檢查點間的資訊一同存放在記憶機構4。The first resistance information (first resistance value R1) calculated by the first calculating means 51 is stored in the memory means 4 together with the calculated information between the check points.
判定機構61係比較第1電阻值R1與基準電阻值,而判定檢查點間的良好與不良。更具體而言,例如事先從良品基板之檢查點間的電阻值抽出基準電阻值,設定出根據該電阻值可判定為良品的既定幅度之數值。然後,判定機構61可設定成:若第1電阻值R1存在該既定幅度內,判定為「良品」;若第1電阻值R1存在該既定幅度以外,則判定為「不良」。該判定機構61進行判定的結果,係作為判定結果資訊而存放在記憶機構4。The determination unit 61 compares the first resistance value R1 with the reference resistance value, and determines the goodness and the defect between the inspection points. More specifically, for example, the reference resistance value is extracted from the resistance value between the inspection points of the good substrate in advance, and a value that can be determined as a predetermined width of the good product based on the resistance value is set. Then, the determination unit 61 can be set to determine that "the good resistance" is present when the first resistance value R1 is within the predetermined width, and "defective" if the first resistance value R1 is outside the predetermined range. The result of the determination by the determination means 61 is stored in the memory means 4 as the determination result information.
又,於該判定機構61判定為「不良」時,將對後述之移動機構62發送催促動作的信號。該判定機構61發送的動作信號,可儘管於基板檢查當中,亦在判定檢查點間為不良時,隨即對後述之移動機構62發送動作信號,也可於複數基板的檢查結束後,在數次檢測出同一檢查點間為「不良」時再發送,係使用者可適當設定。Moreover, when the determination means 61 determines "bad", a signal for prompting the operation is transmitted to the moving mechanism 62 which will be described later. The operation signal transmitted by the determination means 61 can transmit an operation signal to the moving mechanism 62, which will be described later, even if it is determined to be defective between the inspection points during the substrate inspection, and may be repeated several times after the inspection of the plurality of substrates is completed. If it is detected as "bad" between the same checkpoint, it can be re-sent, and the user can set it appropriately.
移動機構62於判定機構61所進行判定的結果係判定為「不良」時,令檢查用治具移動,以使接觸於檢查點的一對接觸件再次進行接觸。該移動機構62所進行之檢查用治具的移動,可為使判定為「不良」時原本接觸於檢查點的一對接觸件相對於基板沿平面方向移動(在x軸方向及/或y軸方向及/或θ旋轉方向之組合的移動),亦可為使其從檢查點脫離後再次進行接觸(z軸方向的移動),或亦可為前述各移動方式的組合。When the result of the determination by the determination means 61 is "defective", the movement mechanism 62 moves the inspection jig so that the pair of contacts that come into contact with the inspection point come into contact again. The movement of the inspection jig by the moving mechanism 62 may be such that the pair of contacts originally contacting the inspection point move in the planar direction with respect to the substrate when the determination is "defective" (in the x-axis direction and/or the y-axis) The movement of the combination of the direction and/or the θ rotation direction may be performed again after the detachment from the inspection point (movement in the z-axis direction), or may be a combination of the above-described movement modes.
此種移動機構62所進行之令檢查用治具或一對接觸件移動的移動量,係使用者事先設定如上述的移動量,且移動機構62在接收到來自判定機構61的動作信號後,將檢查用治具移動恰如該移動量。The amount of movement of the inspection jig or the pair of contact members by the moving mechanism 62 is such that the user sets the amount of movement as described above, and after the movement mechanism 62 receives the operation signal from the determination unit 61, Move the inspection jig just like the amount of movement.
該移動機構62所進行之檢查用治具的再接觸,必須至少一對接觸件中之一接觸件已先接觸於該檢查點,但也可兩接觸件均未接觸於檢查點。The re-contact of the jig for inspection by the moving mechanism 62 must contact at least one of the contact members at the check point, but neither of the contacts may contact the check point.
當移動機構62令檢查用治具移動既定量時,便將顯示移動完畢的信號發送到後述之第2計算機構52。在第2計算機構52接收該信號時,檢查用治具的一對接觸件形成再接觸狀態。When the moving mechanism 62 causes the inspection jig to move by a predetermined amount, the signal indicating that the movement has been completed is transmitted to the second calculating means 52, which will be described later. When the second calculating means 52 receives the signal, the pair of contacts of the inspection jig are brought into a recontact state.
又,實際的檢查用治具為了對應於基板之頂、底面,以夾持基板的方式配置兩個檢查用治具(未圖示)。尤其,須要實施四端子測定的信號配線,多為從基板頂面所設定之檢查點A1連結基板底面所設定之檢查點A2的信號配線(檢查點A1與檢查點A2之間)。因此,移動機構62係使配置在上下任一方的檢查用治具移動。又,於此種情形,多半是基板之一面側的檢查點以銲錫凸塊形成,而另一面側的檢查點以接合墊形成。Further, in the actual inspection jig, two inspection jigs (not shown) are disposed so as to sandwich the substrate in order to correspond to the top and bottom surfaces of the substrate. In particular, it is necessary to carry out the signal wiring of the four-terminal measurement, and the signal wiring (between the inspection point A1 and the inspection point A2) of the inspection point A2 set on the bottom surface of the substrate is often connected from the inspection point A1 set on the top surface of the substrate. Therefore, the moving mechanism 62 moves the inspection jig disposed on either of the upper and lower sides. Further, in this case, the inspection points on the one side of the substrate are mostly formed by solder bumps, and the inspection points on the other side are formed by bonding pads.
第2計算機構52係接收移動機構62的移動完畢信號,而再次計算出檢查點間之電阻值即第2電阻值R2。當該第2計算機構52接收來自移動機構62的信號時,第2計算機構52便根據存放在記憶機構4之電源機構2的電流資訊與檢測機構3的電壓資訊,計算出該第2電阻值R2。The second calculating means 52 receives the movement completion signal of the moving mechanism 62, and calculates the second resistance value R2 which is the resistance value between the inspection points. When the second calculating means 52 receives the signal from the moving means 62, the second calculating means 52 calculates the second resistance value based on the current information stored in the power supply means 2 of the memory means 4 and the voltage information of the detecting means 3. R2.
該第2計算機構52所計算出的第2電阻值R2,係與檢查點間的資訊一同存放在記憶機構4。又,當該第2計算機構52計算出第2電阻值R2時,便對後述之管理機構63發送催促處理動作的動作信號。The second resistance value R2 calculated by the second calculating means 52 is stored in the memory means 4 together with the information between the check points. When the second calculation unit 52 calculates the second resistance value R2, an operation signal for prompting the processing operation is transmitted to the management unit 63 to be described later.
管理機構63係比較第1電阻值R1與第2電阻值R2,而製作檢查用治具的維修資訊。當該管理機構63接收來自第2計算機構52的動作信號時,管理機構63便抽出記憶機構4所存放的第1電阻值R1與第2電阻值R2,並實施該等電阻值的比較。該比較可例示以下之方法:例如為檢測出第1電阻值R1與第2電阻值R2係相同值或相異值,而計算出其等電阻值的差異量。The management unit 63 compares the first resistance value R1 with the second resistance value R2 to prepare maintenance information for the inspection jig. When the management unit 63 receives the operation signal from the second calculation unit 52, the management unit 63 extracts the first resistance value R1 and the second resistance value R2 stored in the memory unit 4, and compares the resistance values. For the comparison, for example, in order to detect that the first resistance value R1 and the second resistance value R2 are the same value or a different value, the difference amount of the equal resistance value is calculated.
圖2係顯示第1電阻值、第2電阻值與該等電阻值之差異量的關係。該圖2中,顯示一對接觸件進行再接觸時的四個實例,並將第1電阻值R1與第2電阻值R2的差異量顯示為△R。Fig. 2 shows the relationship between the first resistance value and the second resistance value and the difference between the resistance values. In FIG. 2, four examples in which a pair of contacts are recontacted are shown, and the difference between the first resistance value R1 and the second resistance value R2 is shown as ΔR.
圖2之實例1與實例2係顯示一對接觸件TCP並未短路異常的情形,而實例3與實例4係顯示一對接觸件TCP存在著引起短路異常之物質X的情形。第1電阻值R1係判定機構61已判定為 「不良」時的檢查點間之電阻值,而第2電阻值R2係在檢測出第1電阻值R1後,已使一對接觸件TCP進行再接觸時的檢查點間之電阻值。Example 1 and Example 2 of Fig. 2 show a case where a pair of contacts TCP is not short-circuited abnormally, and Examples 3 and 4 show a case where a pair of contacts TCP has a substance X causing a short-circuit abnormality. The first resistance value R1 is determined by the determining means 61 to The resistance value between the inspection points at the time of "bad", and the second resistance value R2 is the resistance value between the inspection points when the pair of contacts TCP is re-contacted after the first resistance value R1 is detected.
實例1的情形為:一對接觸件TCP處於正常狀態,且即使於再接觸狀態下,一對接觸件TCP也分別確實地接觸到檢查點A。此時,由於以正常的四端子測定法對檢查點間進行測定,因此第1電阻值R1與第2電阻值R2成為相同的電阻值,且該等電阻值的差異量△R成為「零」。The case of the example 1 is that the pair of contacts TCP is in a normal state, and even in the re-contact state, the pair of contacts TCP are surely contacted to the check point A, respectively. At this time, since the measurement is performed between the inspection points by the normal four-terminal measurement method, the first resistance value R1 and the second resistance value R2 have the same resistance value, and the difference amount ΔR of the resistance values becomes "zero". .
實例2的情形為:一對接觸件TCP處於正常狀態,若於再接觸狀態下,一對接觸件中的一方未接觸到檢查點A。此時,由於以未接觸於檢查點A的接觸件實施測定,因此計算電阻值成為無限大(超出測定範圍)的狀態。於是,第2電阻值R2具有比起第1電阻值R1係非常大的值,且該等電阻值的差異量△R成為「∞(極大)」。In the case of the example 2, the pair of contacts TCP is in a normal state, and in the re-contact state, one of the pair of contacts does not contact the checkpoint A. At this time, since the measurement is performed on the contact that is not in contact with the inspection point A, the state in which the resistance value becomes infinite (out of the measurement range) is calculated. Then, the second resistance value R2 has a value which is extremely larger than the first resistance value R1, and the difference amount ΔR of the resistance values becomes "∞ (maximum)".
實例3的情形為:一對接觸件TCP處於短路異常的狀態(因物質X存在而短路的狀態),且即使於再接觸狀態下,一對接觸件TCP也分別確實地接觸到檢查點A。此時,雖然一對接觸件TCP接觸到檢查點A,但受到各個接觸件接觸於檢查點A的接觸電阻值R01與接觸電阻值R02的影響,而第1電阻值R1與第2電阻值R2成為不同的電阻值,且該等電阻值的差異量△R計算出為「數百~數千mΩ」之範圍內具體的數值。In the case of the example 3, the pair of contacts TCP are in a state of short-circuit abnormality (a state of being short-circuited due to the presence of the substance X), and even in the re-contact state, the pair of contacts TCP are surely brought into contact with the checkpoint A, respectively. At this time, although the pair of contacts TCP are in contact with the inspection point A, they are affected by the contact resistance value R01 and the contact resistance value R02 of the respective contact members contacting the inspection point A, and the first resistance value R1 and the second resistance value R2 are affected. The resistance values are different, and the difference amount ΔR of the resistance values is calculated as a specific value in the range of "hundreds to thousands of mΩ".
實例4的情形為:一對接觸件TCP處於短路異常的狀態(因物質X存在而短路的狀態),若於再接觸狀態下,一對接觸件中的一方未接觸到檢查點A。此時,雖然以未接觸於檢查點A的接觸件實施測定,但是藉由物質X,成為一對接觸件TCP分別接觸到檢查點A的虛擬狀態,並且受到因一接觸件與檢查點A接觸所產生之接觸電阻值R03的影響,而第1電阻值R1與第2電阻值R2成為不同的電阻值,且該等電阻值的差異量△R計算出為「數百~數千mΩ」之範圍內具體的數值。In the case of the example 4, the pair of contacts TCP is in a state of short-circuit abnormality (a state in which the material X is short-circuited due to the presence of the substance X), and in the re-contact state, one of the pair of contacts does not come into contact with the inspection point A. At this time, although the measurement is performed with the contact member that is not in contact with the inspection point A, the material X becomes a virtual state in which the pair of contact members TCP respectively contact the inspection point A, and is contacted with the inspection point A by a contact member. The contact resistance value R03 is generated, and the first resistance value R1 and the second resistance value R2 are different resistance values, and the difference amount ΔR of the resistance values is calculated as "hundreds to thousands of mΩ". Specific values in the range.
如圖2與上述說明,第1電阻值R1與第2電阻值R2的差異量△R,於一對接觸件TCP存在短路異常時,檢測出為數百~數千mΩ內具體的數值;於一對接觸件TCP不存在短路異常時,將檢測出為「零」或「∞」。亦即,若第1電阻值R1與第2電阻值R2的差異量△R計算出為上述範圍內具體的數值,即可檢測出一對接觸件TCP的短路異常。As described above with reference to Fig. 2, the difference ΔR between the first resistance value R1 and the second resistance value R2 is detected as a specific value in the range of several hundred to several thousand mΩ when there is a short-circuit abnormality in the pair of contacts TCP; When there is no short-circuit abnormality in the pair of contacts TCP, it will be detected as "zero" or "∞". In other words, when the difference ΔR between the first resistance value R1 and the second resistance value R2 is calculated to be a specific value within the above range, the short-circuit abnormality of the pair of contacts TCP can be detected.
又,上述實例1至4中,不必檢查一對接觸件TCP是否兩接觸件均接觸到檢查點,就能檢測出一對接觸件TCP的短路異常,可省下確認一對接觸件是否分別接觸到檢查點A的時間勞力或其步驟。Further, in the above-described examples 1 to 4, it is not necessary to check whether the pair of contacts TCP contact the checkpoints, and the short-circuit abnormality of the pair of contacts TCP can be detected, and it can be omitted whether or not the pair of contacts are respectively contacted. Time labor to checkpoint A or its steps.
選擇機構10為從基板之複數配線的檢查點設定成為檢查點間的檢查對象,選出基板上所設定的檢查點,以確定出檢查點間。該選擇機構10藉由確定出檢查點間,而依序選出進行檢查的檢查點間,實行所有檢查點間的檢查。又,該選擇機構10選出兩個檢查點為檢查點間,並持續選出檢查點(檢查點間),直到所有配線的電阻值測定完畢。The selection mechanism 10 sets an inspection target between the inspection points from the inspection points of the plurality of wirings of the substrate, and selects the inspection points set on the substrate to determine the inspection points. The selection mechanism 10 performs inspection between all the inspection points by sequentially selecting the inspection points between the inspection points. Further, the selection mechanism 10 selects two checkpoints as checkpoints and continuously selects checkpoints (between checkpoints) until the resistance values of all the wires are measured.
該選擇機構10所進行檢查對象之配線的選擇方法,可例示以下之方法:事先在記憶機構4設定成為檢查對象之檢查點間的順序,並依據該順序而選出檢查點間。該選擇方法並非特別限定,而只要是井然有序地選出成為對象之檢查點的方法,即不特別限定。The method of selecting the wiring to be inspected by the selection mechanism 10 may be exemplified by setting the order between the inspection points to be inspected in advance in the memory unit 4, and selecting the inspection points in accordance with the order. The selection method is not particularly limited, and is not particularly limited as long as it is a method of selecting a checkpoint to be an object in an orderly manner.
該選擇機構10所進行之具體的配線選擇,係藉由使用後述之切換機構7而實施。例如,藉由進行切換機構7之各開關元件SW的ON/OFF控制,以選出成為檢查對象的兩個檢查點,設定檢查點間。The specific wiring selection performed by the selection mechanism 10 is implemented by using the switching mechanism 7 described later. For example, by performing ON/OFF control of each switching element SW of the switching mechanism 7, two checkpoints to be inspected are selected, and checkpoints are set.
本基板檢查裝置1中,為了能對成為檢查對象的檢查點間供給定電流,係一方的檢查點側電連接有上游側電源供給端子81,另一方的檢查點側電連接有下游側電源供給端子82。又,為了測定檢查點間的電壓,係一方的檢查點側電連接有上游側電壓檢測端子91,另一方的檢查點側電連接有下游側電壓檢測端子92。In the substrate inspection device 1, in order to supply a constant current between the inspection points to be inspected, the upstream side power supply terminal 81 is electrically connected to one inspection point side, and the downstream side power supply is electrically connected to the other inspection point side. Terminal 82. Moreover, in order to measure the voltage between the inspection points, the upstream side voltage detection terminal 91 is electrically connected to one inspection point side, and the downstream side voltage detection terminal 92 is electrically connected to the other inspection point side.
例如,在基板T的配線設定有第1檢查點A1與第2檢查點A2,並以該檢查點間Rx的電阻值為檢查對象,而藉由四端子測定進行檢查時,係實行如下的檢查。For example, when the first inspection point A1 and the second inspection point A2 are set in the wiring of the substrate T, and the resistance value of Rx between the inspection points is the inspection target, the inspection is performed by the four-terminal measurement, and the following inspection is performed. .
在第1檢查點A1抵接著兩接觸件CP1/CP2,且在第2檢查點A2也抵接著兩接觸件CP3/CP4(參照圖3)。又,該圖3中,接觸件CP1與接觸件CP2,及接觸件CP3與接觸件CP4係分別設定為一對接觸件。The two contact pieces CP1/CP2 are abutted at the first inspection point A1, and the two contacts CP3/CP4 are also abutted at the second inspection point A2 (see FIG. 3). Moreover, in FIG. 3, the contact CP1 and the contact CP2, and the contact CP3 and the contact CP4 are respectively set as a pair of contacts.
此時,於測定檢查點間Rx的電阻值時,例如,使抵接至第1檢查點A1的一接觸件CP2之開關元件SW1為ON,以與連接至電源機構2之上游側的上游側電源供給端子81電連接。又,使另一接觸件CP1之開關元件SW3為ON,以與連接至檢測機構3之上游側的上游側電壓檢測端子91電連接。In this case, when the resistance value of Rx between the inspection points is measured, for example, the switching element SW1 of one contact CP2 abutting on the first inspection point A1 is turned ON to be connected to the upstream side of the upstream side of the power supply mechanism 2 The power supply terminal 81 is electrically connected. Further, the switching element SW3 of the other contact CP1 is turned ON to be electrically connected to the upstream side voltage detecting terminal 91 connected to the upstream side of the detecting mechanism 3.
又,使抵接至第2檢查點A2的一接觸件CP3之開關元件SW4為ON,以與連接至檢測機構3之下游側的下游側電壓檢測端子92電連接。使另一接觸件CP4之開關元件SW2為ON,以與連接至電源機構2之下游側的下游側電源供給端子82電連接。Moreover, the switching element SW4 of one contact CP3 that has come into contact with the second inspection point A2 is turned ON, and is electrically connected to the downstream side voltage detecting terminal 92 connected to the downstream side of the detecting mechanism 3. The switching element SW2 of the other contact CP4 is turned ON to be electrically connected to the downstream side power supply terminal 82 connected to the downstream side of the power supply mechanism 2.
如此藉由對開關元件進行ON或OFF控制,將能供給電流至第1檢查點A1與第2檢查點A2的檢查點間Rx,並且檢測出該檢查點間Rx的電壓,而第1計算機構51或第2計算機構52即根據該等電流值(電流資訊)與電壓值(電壓資訊),計算出檢查點間Rx的電阻值。By turning ON or OFF the switching element as described above, it is possible to supply a current to the check point Rx between the first inspection point A1 and the second inspection point A2, and detect the voltage of Rx between the inspection points, and the first calculation mechanism 51 or the second calculating means 52 calculates the resistance value of the Rx between the inspection points based on the current value (current information) and the voltage value (voltage information).
又,上述說明中之開關的ON/OFF動作並非特別限定,係上游側與下游側可進行更換。Further, the ON/OFF operation of the switch in the above description is not particularly limited, and the upstream side and the downstream side can be replaced.
切換機構7由導通接觸到各接觸件CP的複數之開關元件SW構成。該切換機構7係由來自選擇機構10的動作信號,而控制ON/OFF的動作。因此,藉由該切換機構7的開關動作,可進行成為檢查對象之檢查點間(配線)的選擇。The switching mechanism 7 is constituted by a plurality of switching elements SW that are in contact with each contact CP. The switching mechanism 7 controls the ON/OFF operation by an operation signal from the selection mechanism 10. Therefore, by the switching operation of the switching mechanism 7, the selection of the inspection points (wiring) to be inspected can be performed.
電源供給端子8為供給檢查對象間的電壓,藉由接觸件CP與各配線上的檢查點連接。The power supply terminal 8 is a voltage supplied between the inspection targets, and is connected to a checkpoint on each wiring by the contact CP.
該電源供給端子8包含:上游側電源供給端子81,將電源機構2之上游側(正極側)與配線連接;及下游側電源供給端子82,將電源機構2之下游側(負極側)或檢測機構21與檢查點連接。如圖3所示,該電源供給端子8的上游側電源供給端子81及下游側電源供給端子82,係經由保護電阻R對檢查點間Rx進行連接。該等上游側電源供給端子81與下游側電源供給端子82,分別具有切換機構7之開關元件SW,且藉由該切換機構7之開關元件SW的ON/OFF動作,而設定連接狀態/未連接狀態。該保護電阻R係利用為靜電放電(electro-static discharge)保護用的電阻。The power supply terminal 8 includes an upstream power supply terminal 81, an upstream side (positive side) of the power supply mechanism 2 and a wiring, and a downstream power supply terminal 82, and a downstream side (negative side) of the power supply mechanism 2 or detection. The mechanism 21 is connected to the checkpoint. As shown in FIG. 3, the upstream side power supply terminal 81 and the downstream side power supply terminal 82 of the power supply terminal 8 are connected to the check point Rx via the protective resistor R. The upstream power supply terminal 81 and the downstream power supply terminal 82 respectively have the switching element SW of the switching mechanism 7, and the ON/OFF operation of the switching element SW of the switching mechanism 7 sets the connection state/unconnected. status. The protective resistor R is a resistor for electrostatic-static discharge protection.
電壓檢測端子9為檢測出用來對檢查點間Rx之電氣特性作檢測的電壓,藉由接觸件CP與各配線的檢查點A連接。該電壓檢測端子9包含下列部分而成:上游側電壓檢測端子91,將檢測機構3之上游側(正極側)與配線之檢查點連接;及下游側電壓檢測端子92,將檢測機構3之下游側(負極側)與配線之檢查點連接。如圖3所示,該電壓檢測端子9的上游側電壓檢測端子91及下游側電壓檢測端子92,係經由保護電阻R對配線之檢查點A進行連接。該等上游側電壓檢測端子91與下游側電壓檢測端子92與電源供給端子8相同,分別具有切換機構7之開關元件SW,且藉由該切換機構7之開關元件SW的ON/OFF動作,而設定連接狀態/未連接狀態。The voltage detecting terminal 9 is a voltage for detecting the electrical characteristics of the Rx between the inspection points, and is connected to the inspection point A of each wiring by the contact CP. The voltage detecting terminal 9 includes the following components: an upstream side voltage detecting terminal 91 that connects the upstream side (positive side) of the detecting mechanism 3 to the check point of the wiring; and a downstream side voltage detecting terminal 92 that is downstream of the detecting mechanism 3. The side (negative side) is connected to the checkpoint of the wiring. As shown in FIG. 3, the upstream side voltage detecting terminal 91 and the downstream side voltage detecting terminal 92 of the voltage detecting terminal 9 are connected to the inspection point A of the wiring via the protective resistor R. The upstream side voltage detecting terminal 91 and the downstream side voltage detecting terminal 92 have the switching element SW of the switching mechanism 7 and the ON/OFF operation of the switching element SW of the switching mechanism 7 in the same manner as the power supply terminal 8. Set the connection status/unconnected status.
電源供給端子8與電壓檢測端子9如圖1所示,係相對於導通接觸於檢查點的一接觸件CP而配置四個端子,並且包含進行各端子之ON/OFF控制的四個開關元件SW。又,圖1中,將控制上游側電源供給端子81之動作的開關元件表示成符號SW1,將控制上游側電壓檢測端子91之動作的開關元件表示成符號SW3,將控制下游側電源供給端子82之動作的開關元件表示成符號SW2,並將控制下游側電壓檢測端子92之動作的開關元件表示成符號SW4。As shown in FIG. 1, the power supply terminal 8 and the voltage detecting terminal 9 are arranged with four terminals for one contact CP that is in contact with the inspection point, and include four switching elements SW for performing ON/OFF control of each terminal. . In addition, in FIG. 1, the switching element which controls the operation of the upstream side power supply terminal 81 is shown by the symbol SW1, and the switching element which controls the operation of the upstream side voltage detection terminal 91 is shown by the symbol SW3, and the downstream side power supply terminal 82 is controlled. The switching element that operates is represented by the symbol SW2, and the switching element that controls the operation of the downstream side voltage detecting terminal 92 is represented by the symbol SW4.
顯示機構11顯示基板或檢查點間的檢查結果。又,該顯示機構11係於管理機構63已檢測出檢查用治具之一對接觸件短路異常時顯示其要點,或者在檢測出該異常之同時,通知或加以顯示以促使進行檢查用治具的清掃等維修。該顯示機構11所顯示之檢查的顯示方法或通知方法,可使其發揮例如對於已檢查過之基板顯示「良品」、「不良品」或「短路異常」或者「維修」的功能。又,也可使其以對於成為檢查對象的配線逐一顯示「良好」或「不良」的方式發揮功能。The display mechanism 11 displays the inspection result between the substrate or the inspection point. Further, the display unit 11 is configured such that when the management unit 63 detects that one of the inspection jigs is short-circuited to the contact member, the main point is displayed, or when the abnormality is detected, the notification or the display is prompted to cause the inspection tool to be inspected. Cleaning and other maintenance. The display method or the notification method of the inspection displayed on the display unit 11 can be used to display, for example, a function of "good", "defective", "short-circuit abnormality" or "maintenance" on the substrate that has been inspected. Further, it is also possible to function to display "good" or "bad" one by one for the wiring to be inspected.
以上係說明依本發明之基板檢查裝置1的構成。The structure of the substrate inspection apparatus 1 according to the present invention will be described above.
接著,說明依本發明之基板檢查裝置的動作。圖4係顯示針對依本發明之基板檢查裝置的動作的流程圖。Next, the operation of the substrate inspection apparatus according to the present invention will be described. Fig. 4 is a flow chart showing the operation of the substrate inspecting apparatus according to the present invention.
首先,為實行檢查,將成為檢查對象之基板的資訊輸入至基板檢查裝置1的記憶機構4(S1)。此時,輸入成為檢查對象之檢查點的位置資訊、成為檢查順序的檢查點間之資訊、或基板上所設定之檢查點間的設計資訊等。施加到成為檢查對象之基板T之檢查點間Rx的電流的電流資訊、或基板種類等資訊也儲存在記憶機構4。又,用來判定檢查點間Rx之良好與不良的基準電阻值,係按照各個檢查點間而儲存在該記憶機構4。First, in order to perform the inspection, information of the substrate to be inspected is input to the memory mechanism 4 of the substrate inspection apparatus 1 (S1). At this time, the position information of the inspection point to be inspected, the information between the inspection points to be the inspection order, the design information between the inspection points set on the substrate, and the like are input. The current information of the current applied to the Rx between the inspection points of the substrate T to be inspected, or information such as the type of the substrate is also stored in the memory mechanism 4. Further, the reference resistance value for determining the good and bad Rx between the inspection points is stored in the memory mechanism 4 in accordance with each inspection point.
再來,當如上述之實施檢查所需要的資訊被存放到基板檢查裝置1時,就將成為檢查對象的基板T載置於基板檢查裝置1(S2)。當該基板T被載置到既定之位置時,即被輸送到既定之檢查位置。被輸送到既定之檢查位置的基板T以例如下述方式配置,而準備進行檢查:從基板T的表背面側,多針狀之基板檢查用治具(包含複數檢查件的檢查用治具)依須要以一對接觸件分別抵接於各檢查點,而夾持該基板T。When the information necessary for the inspection as described above is stored in the substrate inspection apparatus 1, the substrate T to be inspected is placed on the substrate inspection apparatus 1 (S2). When the substrate T is placed at a predetermined position, it is transported to a predetermined inspection position. The substrate T that has been transported to a predetermined inspection position is disposed, for example, in the following manner, and is prepared for inspection: a multi-needle substrate inspection jig (a jig for inspection including a plurality of inspection pieces) from the front and back sides of the substrate T The substrate T is held by a pair of contacts respectively abutting the inspection points.
於基板T,一旦基板檢查用治具的接觸件CP抵接於各自之檢查點A時,為計算出檢查對象之檢查點間Rx的電阻值,而將電流供給至檢查點間Rx,並檢測出電壓(S3)。又,該電流值與電壓值被存放於記憶機構4。In the case of the substrate T, when the contact CP of the jig for the substrate inspection is in contact with each of the inspection points A, the resistance value of the Rx between the inspection points of the inspection object is calculated, and the current is supplied to the inspection point Rx, and is detected. Output voltage (S3). Moreover, the current value and the voltage value are stored in the memory mechanism 4.
當供給電流至檢查點間,並檢測出檢查點間的電壓時,第1計算機構51計算出檢查點間Rx的電阻值,即第1電阻值R1(S4)。又,該第1電阻值R1被存放於記憶機構4。When a current is supplied between the inspection points and the voltage between the inspection points is detected, the first calculating means 51 calculates the resistance value of the Rx between the inspection points, that is, the first resistance value R1 (S4). Further, the first resistance value R1 is stored in the memory mechanism 4.
當第1計算機構51計算出第1電阻值R1時,判定機構61根據已依記憶機構4所存放之基準電阻值而計算出的第1電阻值R1,判定檢查點間的良好與不良(S5)。When the first calculating means 51 calculates the first resistance value R1, the determining means 61 determines the goodness and the badness between the check points based on the first resistance value R1 calculated based on the reference resistance value stored in the memory means 4 (S5). ).
此時,若該判定機構61判定檢查點間Rx為「良好」時,就轉移成下一個檢查點間的檢查。藉由反覆進行該檢查順序,而實行基板T上所形成檢查點間Rx的所有檢查。當不再有下一個檢查點間時,就結束基板上所設定之全部檢查點間的檢查,判定檢查對象之基板為「良品」而結束檢查(E1)。At this time, when the determination unit 61 determines that the Rx between the inspection points is "good", it shifts to the inspection between the next inspection points. By performing the inspection sequence in reverse, all the inspections of the Rx between the inspection points formed on the substrate T are performed. When there is no more between the next checkpoints, the inspection between all the inspection points set on the substrate is completed, and it is determined that the substrate to be inspected is "good" and the inspection is ended (E1).
另一方面,判定機構61若判定該檢查點間Rx為「不良」時,就對移動機構62發送動作信號。當該移動機構62接受到動作信號時,該移動機構62就使檢查用治具移動成為再接觸狀態(S7)。此時,檢查用治具的一對接觸件TCP將再次接觸到檢查點A。On the other hand, when the determination unit 61 determines that the check point Rx is "defective", the determination unit 61 transmits an operation signal to the moving mechanism 62. When the moving mechanism 62 receives the operation signal, the moving mechanism 62 moves the inspection jig to the re-contact state (S7). At this time, the pair of contacts TCP of the inspection jig will come into contact with the inspection point A again.
當移動機構62使檢查用治具移動既定量時,就使該對接觸件(檢查用治具)再次接觸到檢查點A,並再度實施檢查點間Rx之電阻值的計算(S8)。When the moving mechanism 62 moves the inspection jig by a predetermined amount, the pair of contacts (inspection jig) is brought into contact with the inspection point A again, and the calculation of the resistance value between the inspection points Rx is again performed (S8).
此時,與計算出第1電阻值R1的情形相同,供給電流至檢查點間Rx,並檢測出該檢查點間Rx的電壓,計算出該檢查點間Rx的第2電阻值R2。At this time, similarly to the case where the first resistance value R1 is calculated, a current is supplied to the inter-checkpoint Rx, and the voltage of Rx between the inspection points is detected, and the second resistance value R2 of the Rx between the inspection points is calculated.
當計算出第2電阻值R2時,就比較第1電阻值R1與第2電阻值R2。更具體而言,係計算出第1電阻值R1與第2電阻值R2的差異量△R(S9)。When the second resistance value R2 is calculated, the first resistance value R1 and the second resistance value R2 are compared. More specifically, the difference amount ΔR between the first resistance value R1 and the second resistance value R2 is calculated (S9).
此時,於差異量△R具有「0」或「∞」的值時,即為:一對接觸件TCP間不存在短路異常(相當於圖2之實例1或實例2的情形),檢查用治具並無異常,而檢查點間Rx為不良(E2)。In this case, when the difference amount ΔR has a value of “0” or “∞”, there is no short-circuit abnormality between the pair of contacts TCP (corresponding to the case of the example 1 or the example 2 of FIG. 2), and the inspection is performed. There is no abnormality in the fixture, and the Rx between the inspection points is bad (E2).
又,於差異量△R不為「0」或「∞」的值,或者計算出數百~數千mΩ的具體數值時,即為:一對接觸件TCP間存在短路異常,而必須實施用來去除(清掃)一對接觸件TCP間所存在之物質X的維修(E3)。In addition, when the difference amount ΔR is not a value of “0” or “∞”, or a specific value of several hundred to several thousand mΩ is calculated, it is necessary that a pair of contacts TCP has a short-circuit abnormality and must be implemented. To remove (clean) the maintenance of the substance X existing between the pair of contacts TCP (E3).
又,該等E1~E3步驟的結果,係藉由在顯示機構11上顯示,而能適當對使用者進行:檢查基板之良好與不良狀態、與一對接觸件之短路異常狀態的通知,或檢查用治具的維修通知。Further, as a result of the steps E1 to E3, by displaying on the display unit 11, it is possible to appropriately notify the user of the good and bad state of the substrate and the short-circuit abnormal state of the pair of contacts, or Check the repair notice of the fixture.
以上係說明本基板檢查裝置的基本動作。The basic operation of the substrate inspection apparatus will be described above.
1...基板檢查裝置1. . . Substrate inspection device
2...電源機構2. . . Power supply mechanism
3...檢測機構3. . . testing facility
4...記憶機構4. . . Memory mechanism
51...第1計算機構51. . . First computing institution
52...第2計算機構52. . . Second computing institution
61...判定機構61. . . Judging agency
62...移動機構62. . . Mobile agency
63...管理機構63. . . Management agency
7...切換機構7. . . Switching mechanism
8...電源供給端子8. . . Power supply terminal
81...上游側電源供給端子81. . . Upstream side power supply terminal
82...下游側電源供給端子82. . . Downstream power supply terminal
9...電壓檢測端子9. . . Voltage detection terminal
91...上游側電壓檢測端子91. . . Upstream side voltage detection terminal
92...下游側電壓檢測端子92. . . Downstream side voltage detection terminal
10...選擇機構10. . . Selection agency
11...顯示機構11. . . Display mechanism
21...電流檢測機構(檢測機構)twenty one. . . Current detecting mechanism (detection mechanism)
A、A1、A2...檢查點A, A1, A2. . . checking point
CP1─CP4...接觸件CP1-CP4. . . Contact
R...保護電阻R. . . Protection resistor
R01─R03...接觸電阻值R01-R03. . . Contact resistance value
R1...第1電阻值R1. . . First resistance value
R2...第2電阻值R2. . . Second resistance value
Rx...檢查點間Rx. . . Checkpoint
△R...第1電阻值與第2電阻值的差異量△R. . . The difference between the first resistance value and the second resistance value
SW1─SW4...開關元件SW1-SW4. . . Switching element
S1-S9、E1-E3...步驟S1-S9, E1-E3. . . step
T...基板T. . . Substrate
TCP...一對接觸件TCP. . . a pair of contacts
X...引起短路異常之物質X. . . Substance causing short circuit abnormality
圖1係本基板檢查裝置的概略構成圖。Fig. 1 is a schematic configuration diagram of the substrate inspecting apparatus.
圖2係顯示第1電阻值、第2電阻值與該等電阻值之差異量的關係。Fig. 2 shows the relationship between the first resistance value and the second resistance value and the difference between the resistance values.
圖3係顯示本基板檢查裝置之動作的概略構成圖。分別在基板之頂、底面設定檢查點A1與檢查點A2。又,實際的檢查中,係相對於基板頂面所設定的檢查點而設置一個檢查用治具,並相對於基板底面所設定的檢查點而設置一個檢查用治具。Fig. 3 is a schematic block diagram showing the operation of the substrate inspecting apparatus. The inspection point A1 and the inspection point A2 are set on the top and bottom surfaces of the substrate, respectively. Further, in the actual inspection, one inspection jig is provided with respect to the inspection point set on the top surface of the substrate, and one inspection jig is provided with respect to the inspection point set on the bottom surface of the substrate.
圖4係顯示依本發明之基板檢查方法的流程圖。4 is a flow chart showing a substrate inspection method according to the present invention.
S1-S9、E1-E3...步驟S1-S9, E1-E3. . . step
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| JP6252106B2 (en) * | 2013-10-31 | 2017-12-27 | 日本電産リード株式会社 | Contact maintenance method and inspection device |
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