TWI404747B - Production method of polybenzoxazole type polymer grafted siloxane - Google Patents
Production method of polybenzoxazole type polymer grafted siloxane Download PDFInfo
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- TWI404747B TWI404747B TW98112408A TW98112408A TWI404747B TW I404747 B TWI404747 B TW I404747B TW 98112408 A TW98112408 A TW 98112408A TW 98112408 A TW98112408 A TW 98112408A TW I404747 B TWI404747 B TW I404747B
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- oxoxane
- polybenzoxazole
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 229920000642 polymer Polymers 0.000 title claims abstract description 12
- 229920002577 polybenzoxazole Polymers 0.000 title claims description 12
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 title abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 11
- 229930040373 Paraformaldehyde Natural products 0.000 claims abstract description 6
- 229920002866 paraformaldehyde Polymers 0.000 claims abstract description 6
- 125000002924 primary amino group Chemical class [H]N([H])* 0.000 claims description 8
- 239000000047 product Substances 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 7
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 claims description 4
- 239000000706 filtrate Substances 0.000 claims description 4
- -1 primary amine azide Chemical class 0.000 claims description 4
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 3
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 3
- 239000001110 calcium chloride Substances 0.000 claims description 3
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000010992 reflux Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims 4
- 239000002516 radical scavenger Substances 0.000 claims 1
- 238000003756 stirring Methods 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 13
- 239000000178 monomer Substances 0.000 abstract description 11
- 229910000077 silane Inorganic materials 0.000 abstract description 9
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 abstract description 6
- 239000003814 drug Substances 0.000 abstract description 6
- AAFHDMJOWVCNSH-UHFFFAOYSA-N 2H-1,2-benzoxazine silane Chemical compound [SiH4].O1NC=CC2=C1C=CC=C2 AAFHDMJOWVCNSH-UHFFFAOYSA-N 0.000 abstract description 5
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 abstract description 5
- 230000015572 biosynthetic process Effects 0.000 abstract description 5
- 230000007062 hydrolysis Effects 0.000 abstract description 5
- 238000006460 hydrolysis reaction Methods 0.000 abstract description 5
- 238000003786 synthesis reaction Methods 0.000 abstract description 5
- 229940079593 drug Drugs 0.000 abstract description 4
- 125000000524 functional group Chemical group 0.000 abstract description 3
- 206010016275 Fear Diseases 0.000 abstract 1
- 239000007864 aqueous solution Substances 0.000 abstract 1
- 238000009833 condensation Methods 0.000 abstract 1
- 230000005494 condensation Effects 0.000 abstract 1
- 150000002989 phenols Chemical class 0.000 description 9
- 238000006482 condensation reaction Methods 0.000 description 8
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 229920001187 thermosetting polymer Polymers 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000012776 electronic material Substances 0.000 description 2
- 239000008098 formaldehyde solution Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- XTDKZSUYCXHXJM-UHFFFAOYSA-N 2-methoxyoxane Chemical compound COC1CCCCO1 XTDKZSUYCXHXJM-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- DHXVGJBLRPWPCS-UHFFFAOYSA-N Tetrahydropyran Chemical compound C1CCOCC1 DHXVGJBLRPWPCS-UHFFFAOYSA-N 0.000 description 1
- 239000011825 aerospace material Substances 0.000 description 1
- 229920006125 amorphous polymer Polymers 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000002923 oximes Chemical class 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
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- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Phenolic Resins Or Amino Resins (AREA)
Abstract
Description
本發明係有關於一種熱固型樹脂之製造方法,其尤指一種熱固型樹脂接枝矽氧烷之製造方法。The present invention relates to a method for producing a thermosetting resin, and more particularly to a method for producing a thermosetting resin grafted siloxane.
按,熱固性樹脂除了使用於一般的複合材料更大量應用於積體電路板基材、半導體封裝材料及航太材料。熱固性樹脂所用原料通常是分子量較小的液態或固態預聚物,經加熱或是加硬化劑後發生化學反應形成不溶、不熔的三維網狀無定型聚合體。近年來針對polybenzoxazine(PBZ)熱固性樹脂之研究相當多,由於PBZ擁有很高的玻璃轉移溫度(170~350℃),高模數,低吸水性,好的介電性質,再加上硬化時不會收縮甚至會稍微的膨脹。由於其製品之尺寸安定性佳可以製造精密之零件。再者,由於PBZ前驅物的製備可選擇多種不同的單體合成,所製得的PBZ依單體組成及聚合條件可得到不同的耐熱性質與機械物性,預期可以廣泛應用於電子材料之封裝與絕緣。In addition, thermosetting resins are used in a large amount in addition to general composite materials for integrated circuit board substrates, semiconductor packaging materials, and aerospace materials. The raw material used for the thermosetting resin is usually a liquid or solid prepolymer having a small molecular weight, and after chemical reaction or heating, a chemical reaction is formed to form an insoluble, infusible three-dimensional network amorphous polymer. In recent years, there have been quite a lot of studies on polybenzoxazine (PBZ) thermosetting resins, because PBZ has a high glass transition temperature (170-350 ° C), high modulus, low water absorption, good dielectric properties, and no hardening. Will shrink or even expand slightly. Precision parts can be manufactured due to the dimensional stability of the products. Furthermore, since the preparation of the PBZ precursor can be selected from a variety of different monomer synthesis, the obtained PBZ can obtain different heat resistance properties and mechanical properties depending on the monomer composition and polymerization conditions, and is expected to be widely used in the packaging of electronic materials. insulation.
根據Mannich縮和反應,將酚類(phenols)、甲醛(formaldehyde)、一級胺(primary amine)加入反應瓶內,以適當之溫度及時間做迴流(不同結構所需溫度、時間不同),最後可得到黃褐色(不同結構所得到之顏色不同)之黏性液體。反應式請參閱第1圖。According to the Mannich condensation reaction, phenols, formaldehyde, and primary amine are added to the reaction flask, and reflux is performed at an appropriate temperature and time (the temperature and time required for different structures are different). A viscous liquid of yellowish brown (different colors obtained by different structures) is obtained. See Figure 1 for the reaction formula.
在反應中會產生副產物水(H2O),benzoxazine合成製備出來後會含有少量的水,且水並不會與benzoxazine產生任何反應,僅需在純化步驟將水除掉。合成之benzoxazine具有特殊官能基-矽氧烷(silane),此官能基極怕水氣,一遇水氣便會產生反應(水解縮合反應),經此反應便形成高分子,無法製備出benzoxazine之單體。水解縮合反應如第2圖所示。By-product water (H2O) is produced in the reaction, and benzoxazine is prepared to contain a small amount of water, and the water does not react with benzoxazine. It is only necessary to remove the water in the purification step. The synthesized benzoxazine has a special functional group, silane, which is extremely afraid of water vapor. When it encounters moisture, it will react (hydrolysis condensation reaction). After this reaction, a polymer is formed, and benzoxazine cannot be prepared. monomer. The hydrolysis condensation reaction is shown in Figure 2.
又,US Pat. 6,376,080之Method for preparing polybenzoxazine,其所揭示主要是在benzoxazine中加入催化劑(heterocyclic dicarboxylic acid)降低硬化溫度降低並縮短硬化時間有機會應用於印刷電路板、半導體、電晶體、二極體等電子原件塗佈(coating)之原料。Further, US Pat. 6, 376, 080, Method for preparing polybenzoxazine, which is disclosed mainly in the addition of a catalyst (heterocyclic dicarboxylic acid) to reduce the hardening temperature and shorten the hardening time to be applied to printed circuit boards, semiconductors, transistors, and diodes. The raw material of the body and other electronic original coating.
本發明之主要目的,係在於提供一種聚苯並唑類高聚物接枝矽氧烷之製造方法,其所製成之Polybenzoxazine-silane擁有高的玻璃轉移溫度,高模數,低吸水性,好的介電性質。The main object of the present invention is to provide a method for producing a polybenzoxazole polymer grafted oxime, which has a high glass transition temperature, high modulus, low water absorption, and a polybenzoxazine-silane. Good dielectric properties.
本發明之次要目的,係在於提供一種聚苯並唑類高聚物接枝矽氧烷之製造方法,其係於製造過程中使用除水劑,避免發生水解縮合反應而成功合成benzoxazine-silane之單體。A secondary object of the present invention is to provide a method for producing a polybenzoxazole-based high polymer grafted methoxyoxane, which is capable of successfully synthesizing benzoxazine-silane by using a water-removing agent in a manufacturing process to avoid hydrolytic condensation reaction. Monomer.
為了達到上述之目的,本發明係提供一種聚苯並唑類高聚物接枝矽氧烷之製造方法,其係揭露使用除水劑,以產生Polybenzoxazine-silane,由於Polybenzoxazine-silane擁有高的玻璃轉移溫度,高模數,低吸水性,好的介電性質,再加上硬化時不會收縮。由於其製品之尺寸安定性佳可以製造精密之零件,再者由於其黏度較低產品設計自由度較高。且由於Polybenzoxazine-silane前驅物的製備可選擇多種不同的單體合成,所製得的polybenzoxazine-silane依單體組成及聚合條件可得到不同的耐熱性質與機械物性,可以廣泛應用於航太、汽車材料及電子材料之封裝與絕緣。In order to achieve the above object, the present invention provides a method for producing a polybenzoxazole-based high polymer grafted siloxane, which discloses the use of a water-removing agent to produce Polybenzoxazine-silane, which has a high glass due to Polybenzoxazine-silane. Transfer temperature, high modulus, low water absorption, good dielectric properties, and no shrinkage when hardened. Due to the dimensional stability of the products, precision parts can be manufactured, and the design freedom of the products is higher due to lower viscosity. Moreover, since the preparation of the Polybenzoxazine-silane precursor can be selected from a variety of different monomer synthesis, the obtained polybenzoxazine-silane can obtain different heat resistance properties and mechanical properties depending on the monomer composition and polymerization conditions, and can be widely applied to aerospace and automobiles. Packaging and insulation of materials and electronic materials.
此單體經聚合後形成polybenzoxazine-silane是一新穎性之熱固性樹脂具有較高的玻璃轉移溫度(Tg)及熱穩定性。此外,由於其熱膨脹係數較低材料的尺寸安定性較佳。The polymerization of the monomer to form polybenzoxazine-silane is a novel thermosetting resin having a high glass transition temperature (Tg) and thermal stability. In addition, the dimensional stability of the material is preferred due to its lower coefficient of thermal expansion.
茲為使 貴審查委員對本發明之結構特徵及所達成之功效有更進一步之瞭解與認識,謹佐以較佳之實施例及配合詳細之說明,說明如後:In order to provide a better understanding and understanding of the structural features and efficacies of the present invention, the preferred embodiments and detailed descriptions are provided as follows:
本發明係為解決習知技術之使用Mannich縮和反應,本發明所合成之benzoxazine具有特殊官能基-矽氧烷(silane),此官能基極怕水氣,一遇水氣便會產生反應(水解縮合反應),經此反應便形成高分子,無法製備出benzoxazine-silane之單體。因此為改善上述缺失,本發明可經由合成時添加除水劑或除水藥品,並使用三聚甲醛來取代甲醛水溶液,成功合成benzoxazine-silane之單體。The present invention is to solve the prior art Mannich condensation reaction, and the benzoxazine synthesized by the invention has a special functional group, silane, which is extremely afraid of moisture and reacts when it encounters moisture ( Hydrolysis condensation reaction), a polymer is formed by this reaction, and a monomer of benzoxazine-silane cannot be prepared. Therefore, in order to improve the above-mentioned deficiency, the present invention can successfully synthesize a monomer of benzoxazine-silane by adding a water removing agent or a water removing drug at the time of synthesis, and using a paraformaldehyde instead of an aqueous formaldehyde solution.
請參閱第3圖,係本發明之一較佳實施例之製造流程圖。如圖所示,本發明提供一種聚苯並唑類高聚物接枝矽氧烷之製造方法,其主要步驟係包含有:Please refer to FIG. 3, which is a manufacturing flow diagram of a preferred embodiment of the present invention. As shown in the figure, the present invention provides a method for producing a polybenzoxazole-based high polymer grafted oxoxane, the main steps of which include:
步驟S100,將酚類加入溶劑中加熱(約60℃)直到酚類完全溶於溶劑中;Step S100, adding phenols to a solvent to heat (about 60 ° C) until the phenols are completely dissolved in the solvent;
步驟S200,將三聚甲醛及除水劑或除水藥品加入步驟S100中,保持60℃;Step S200, adding paraformaldehyde and water removal agent or water removal drug to step S100, maintaining 60 ° C;
步驟S300,將一級胺之矽氧烷緩慢滴入步驟200中,滴完後,升溫至95℃迴流8hr;Step S300, the primary amine alkane is slowly dropped into the step 200, after the completion of the dropwise, the temperature is raised to 95 ° C reflux 8 hr;
步驟S400,將步驟300之產物再添加除水劑或除水藥品,攪拌;Step S400, the product of step 300 is further added with a water removing agent or a water removing medicine, and stirred;
步驟S500,將步驟400之產物過濾,得到淡黃色或無色之濾液;及Step S500, filtering the product of step 400 to obtain a pale yellow or colorless filtrate;
步驟S600,將步驟500之濾液,以真空方式除去溶劑,可得到深黃褐色黏稠狀液體,即為產物。In step S600, the filtrate of step 500 is vacuum-removed to obtain a dark yellow-brown viscous liquid, which is a product.
本發明可經由合成時添加除水劑或除水藥品,並使用三聚甲醛來取代甲醛水溶液,成功合成benzoxazine-silane之單體,根據Mannich縮和反應,將酚類(phenols)、三聚甲醛(paraformaldehyde)、一級胺之矽氧烷(primary amine)加入反應瓶內後再添加除水藥品(無水硫酸鎂、氯化鈣),以適當之溫度及時間做迴流(不同結構所需溫度、時間不同),得到黃褐色(不同結構所得到之顏色不同)之黏稠狀液體。其反應式如下第4圖所示。The invention can successfully synthesize a monomer of benzoxazine-silane by adding a water removing agent or a water removing medicine during synthesis, and replacing the aqueous formaldehyde solution with paraformaldehyde, and according to the Mannich condensation reaction, the phenols and the acetaldehyde. (paraformaldehyde), the primary amine of the primary amine is added to the reaction bottle and then added with water-removing drugs (anhydrous magnesium sulfate, calcium chloride), and refluxed at the appropriate temperature and time (temperature and time required for different structures) Different), a viscous liquid with a yellowish brown color (different colors from different structures) is obtained. The reaction formula is shown in Fig. 4 below.
其中,酚類(phenols):苯環上接有-OH之官能基,都可稱做酚類。其係選自於下列所組成之群組之一者。Among them, phenols: functional groups with -OH attached to the benzene ring, can be called phenols. It is selected from one of the following groups.
其中,一級胺之矽氧烷(primary amine)其係選自於下列所組成之群組之一者。Wherein the primary amine of the primary amine is selected from one of the group consisting of the following.
其中,除水劑其係選自無水硫酸鎂及氯化鈣所組成之群組之一者。Wherein, the water removing agent is selected from the group consisting of anhydrous magnesium sulfate and calcium chloride.
其中,莫耳數比例:Among them, the molar ratio:
單官能基酚類:三聚甲醛:一級胺之矽氧烷=1:2/3:1Monofunctional phenols: trioxane: primary amine azide = 1:2/3:1
雙官能基酚類:三聚甲醛:一級胺之矽氧烷=1:4/3:2Bifunctional phenols: trioxane: primary amine azide = 1:4/3:2
三官能基酚類:三聚甲醛:一級胺之矽氧烷=1:2:3Trifunctional phenols: trioxane: primary amine oxane = 1:2:3
綜上所述,本發明係實為一具有新穎性、進步性及可供產業利用者,應符合我國專利法所規定之專利申請要件無疑,爰依法提出發明專利申請,祈 鈞局早日賜准利,至感為禱。In summary, the present invention is a novelty, progressive and available for industrial use, and should conform to the patent application requirements stipulated in the Patent Law of China, and the invention patent application is filed according to law. Lee, the feeling is a prayer.
惟以上所述者,僅為本發明之一較佳實施例而已,並非用來限定本發明實施之範圍,舉凡依本發明申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本發明之申請專利範圍內。However, the above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and the shapes, structures, features, and spirits described in the claims are equivalently changed. Modifications are intended to be included in the scope of the patent application of the present invention.
第1圖係為習知技術之反應式之示意圖;Figure 1 is a schematic diagram of a reaction scheme of the prior art;
第2圖係為習知技術之水解縮合反應之示意圖;Figure 2 is a schematic diagram of a hydrolysis condensation reaction of the prior art;
第3圖係本發明之一較佳實施例之製造流程圖;以及Figure 3 is a manufacturing flow diagram of a preferred embodiment of the present invention;
第4圖係本發明之一較佳實施例之反應式之示意圖。Figure 4 is a schematic representation of the reaction scheme of one preferred embodiment of the invention.
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| US7041772B2 (en) * | 2001-03-12 | 2006-05-09 | Hitachi Chemical Co., Ltd. | Method for producing benzoxazine resin |
| US20080319124A1 (en) * | 2007-06-22 | 2008-12-25 | Akebono Brake Industry Co., Ltd. | Thermosetting resin material |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7041772B2 (en) * | 2001-03-12 | 2006-05-09 | Hitachi Chemical Co., Ltd. | Method for producing benzoxazine resin |
| US20080319124A1 (en) * | 2007-06-22 | 2008-12-25 | Akebono Brake Industry Co., Ltd. | Thermosetting resin material |
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| Publication number | Publication date |
|---|---|
| TW201037014A (en) | 2010-10-16 |
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