TWI453185B - Purification of acetonitrile - Google Patents
Purification of acetonitrile Download PDFInfo
- Publication number
- TWI453185B TWI453185B TW102110542A TW102110542A TWI453185B TW I453185 B TWI453185 B TW I453185B TW 102110542 A TW102110542 A TW 102110542A TW 102110542 A TW102110542 A TW 102110542A TW I453185 B TWI453185 B TW I453185B
- Authority
- TW
- Taiwan
- Prior art keywords
- column
- reboiler
- acetonitrile
- distillation column
- pressure
- Prior art date
Links
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 title claims description 390
- 238000000746 purification Methods 0.000 title claims description 35
- 238000004821 distillation Methods 0.000 claims description 134
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 49
- 238000006243 chemical reaction Methods 0.000 claims description 37
- 238000000034 method Methods 0.000 claims description 34
- 230000018044 dehydration Effects 0.000 claims description 21
- 238000006297 dehydration reaction Methods 0.000 claims description 21
- 239000012071 phase Substances 0.000 claims description 14
- 239000003513 alkali Substances 0.000 claims description 11
- 239000008346 aqueous phase Substances 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 8
- 239000002585 base Substances 0.000 claims description 6
- 239000011541 reaction mixture Substances 0.000 claims description 6
- 238000009835 boiling Methods 0.000 description 173
- 238000000926 separation method Methods 0.000 description 171
- 239000000047 product Substances 0.000 description 83
- 239000007788 liquid Substances 0.000 description 45
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 40
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 24
- 239000012535 impurity Substances 0.000 description 23
- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 description 21
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 18
- 238000010992 reflux Methods 0.000 description 17
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 16
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 14
- 239000002904 solvent Substances 0.000 description 14
- 239000007789 gas Substances 0.000 description 12
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 11
- 239000000498 cooling water Substances 0.000 description 10
- 238000012546 transfer Methods 0.000 description 9
- 229910021529 ammonia Inorganic materials 0.000 description 8
- 238000005265 energy consumption Methods 0.000 description 8
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000945 filler Substances 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- 239000006227 byproduct Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 239000003507 refrigerant Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 230000002411 adverse Effects 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- 239000002351 wastewater Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 239000000539 dimer Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000004128 high performance liquid chromatography Methods 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- IAHFWCOBPZCAEA-UHFFFAOYSA-N succinonitrile Chemical compound N#CCCC#N IAHFWCOBPZCAEA-UHFFFAOYSA-N 0.000 description 3
- 238000004065 wastewater treatment Methods 0.000 description 3
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- 102000053602 DNA Human genes 0.000 description 2
- 108020004414 DNA Proteins 0.000 description 2
- 230000006820 DNA synthesis Effects 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- XLJMAIOERFSOGZ-UHFFFAOYSA-N cyanic acid Chemical compound OC#N XLJMAIOERFSOGZ-UHFFFAOYSA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000895 extractive distillation Methods 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- 150000002825 nitriles Chemical class 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000012450 pharmaceutical intermediate Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 238000005292 vacuum distillation Methods 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- STNJBCKSHOAVAJ-UHFFFAOYSA-N Methacrolein Chemical compound CC(=C)C=O STNJBCKSHOAVAJ-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- ZCQWOFVYLHDMMC-UHFFFAOYSA-N Oxazole Chemical compound C1=COC=N1 ZCQWOFVYLHDMMC-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- FFGPTBGBLSHEPO-UHFFFAOYSA-N carbamazepine Chemical group C1=CC2=CC=CC=C2N(C(=O)N)C2=CC=CC=C21 FFGPTBGBLSHEPO-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- NKKMVIVFRUYPLQ-NSCUHMNNSA-N crotononitrile Chemical compound C\C=C\C#N NKKMVIVFRUYPLQ-NSCUHMNNSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005401 electroluminescence Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- -1 magnetic Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- RGCLLPNLLBQHPF-HJWRWDBZSA-N phosphamidon Chemical group CCN(CC)C(=O)C(\Cl)=C(/C)OP(=O)(OC)OC RGCLLPNLLBQHPF-HJWRWDBZSA-N 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/007—Energy recuperation; Heat pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/14—Fractional distillation or use of a fractionation or rectification column
- B01D3/143—Fractional distillation or use of a fractionation or rectification column by two or more of a fractionation, separation or rectification step
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C253/00—Preparation of carboxylic acid nitriles
- C07C253/32—Separation; Purification; Stabilisation; Use of additives
- C07C253/34—Separation; Purification
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Description
本發明係關於一種乙腈之純化方法。This invention relates to a process for the purification of acetonitrile.
目前,通常市售之乙腈主要係回收藉由丙烯或異丁烯與氨及氧之接觸氨氧化反應而製造丙烯腈或甲基丙烯腈時作為副產物而獲得之粗乙腈並進行純化而獲得者。At present, commercially available acetonitrile is mainly obtained by recovering and purifying crude acetonitrile obtained as a by-product from the production of acrylonitrile or methacrylonitrile by ammoxidation of propylene or isobutylene with ammonia and oxygen.
乙腈可用於化學反應用之溶劑、尤其是醫藥中間物之合成或純化之溶劑、或高效液相層析法之流動層溶劑等。又,最近亦可用於DNA(deoxyribonucleic acid,去氧核糖核酸)合成、純化溶劑、有機EL(Electroluminescence,電致發光)材料合成用溶劑、電子零件之清洗溶劑等,於上述用途之情形時,尤其要求高純度地進行純化。Acetonitrile can be used as a solvent for chemical reaction, especially a solvent for synthesis or purification of a pharmaceutical intermediate, or a fluidized layer solvent for high performance liquid chromatography. Moreover, it can also be used for DNA (deoxyribonucleic acid) synthesis, purification solvent, solvent for organic EL (electroluminescence) synthesis, cleaning solvent for electronic components, etc., especially in the case of the above applications. Purification is required in high purity.
於製造丙烯腈或甲基丙烯腈時作為副產物而獲得之粗乙腈中,含有烯丙醇或唑、水、丙酮、氰酸、丙烯腈、甲基丙烯腈、丙腈、順式及反式-丁烯腈、丙烯酸、丙烯酸甲酯、甲基丙烯酸、甲基丙烯酸甲酯、乙酸、丙烯醛、甲基丙烯醛、丙酮、氨等雜質、或無法分析之雜質等。a crude acetonitrile obtained as a by-product in the production of acrylonitrile or methacrylonitrile, containing allyl alcohol or Azole, water, acetone, cyanic acid, acrylonitrile, methacrylonitrile, propionitrile, cis and trans-butenenitrile, acrylic acid, methyl acrylate, methacrylic acid, methyl methacrylate, acetic acid, acrolein , impurities such as methacrolein, acetone, ammonia, or impurities that cannot be analyzed.
目前為止,提出有用以回收藉由丙烯或異丁烯與氨及氧之接觸氨氧化反應而製造丙烯腈或甲基丙烯腈時作為副產物而獲得之粗乙腈並進行純化的方法。Heretofore, a method for recovering and purifying crude acetonitrile obtained as a by-product from the production of acrylonitrile or methacrylonitrile by ammoxidation of propylene or isobutylene with ammonia and oxygen has been proposed.
於專利文獻1中,揭示有如下乙腈之脫水方法,其於含水乙腈中添加對萃取存在於其中之水所充分之量之鹼並加以混合,繼而將分離 之水性相去除。又,於專利文獻2中,關於乙腈之增產進行記載,且揭示有於藉由氨氧化而製造不飽和腈及乙腈時,使丙酮或乙醇或者兩者於反應系統中共存之方法。Patent Document 1 discloses a method of dehydrating acetonitrile in which an alkali is added to an aqueous acetonitrile in an amount sufficient to extract water present therein and mixed, followed by separation. The aqueous phase is removed. Further, Patent Document 2 describes a production increase of acetonitrile, and discloses a method in which acetone or ethanol or both are allowed to coexist in a reaction system when an unsaturated nitrile and acetonitrile are produced by ammoxidation.
[專利文獻1]日本專利特開昭55-153757號公報[Patent Document 1] Japanese Patent Laid-Open No. 55-153757
[專利文獻2]日本專利特開平03-246269號公報[Patent Document 2] Japanese Patent Laid-Open No. Hei 03-246269
根據專利文獻1或2所記載之方法,雖可製造高純度之乙腈,但為了製成高純度,必需經由複數之處理步驟,因此必需較多之設備。其結果,純化所需之能量消耗量(例如,用以加熱蒸餾塔之蒸氣、用以生成塔頂流之冷卻水之能量)增大,而成本大幅增加。此處,於將廢熱之利用等通常進行之用以降低能量消耗量之對策簡單地應用於乙腈純化製程之情形時,產生如下問題:於進行熱之交換之裝置中產生溫度或壓力之變動等紊亂,而造成純化流中之雜質濃度上升、或品質不穩定等不良狀況,無法供給至必需高純度之乙腈之使用者。因此,現狀為期待一種能量消耗量較少,可純化高純度之乙腈之方法。According to the method described in Patent Document 1 or 2, high-purity acetonitrile can be produced. However, in order to obtain high purity, it is necessary to pass a plurality of processing steps, and therefore, a large number of apparatuses are required. As a result, the amount of energy consumption required for purification (for example, the amount of steam used to heat the distillation column, the cooling water used to generate the overhead stream) is increased, and the cost is greatly increased. Here, when the countermeasure for reducing the energy consumption, which is generally used for the utilization of waste heat, is simply applied to the acetonitrile purification process, there is a problem that temperature or pressure changes occur in the apparatus for performing heat exchange. The disorder causes a problem such as an increase in the concentration of impurities in the purification stream or an unstable quality, and cannot be supplied to a user who requires high-purity acetonitrile. Therefore, the current situation is to expect a method of purifying high-purity acetonitrile with a small amount of energy consumption.
鑒於上述情況,本發明之目的在於提供一種藉由能量消耗量較少之製程而純化高純度之乙腈之方法。In view of the above, it is an object of the present invention to provide a process for purifying high purity acetonitrile by a process with a small energy consumption.
本發明者等人為解決上述課題而反覆進行努力研究,結果發現,於使用2個以上之蒸餾塔來純化藉由氨氧化法製造丙烯腈或甲基丙烯腈之步驟中回收之粗乙腈的方法中,可將第二蒸餾塔之塔頂流用作第一蒸餾塔之再沸器之熱源。並且,發現藉由利用該熱源,可提供純化所使用之能量消耗量較少之製程,從而完成本發明。In order to solve the above problems, the inventors of the present invention have conducted intensive studies and found that in the method of purifying crude acetonitrile recovered in the step of producing acrylonitrile or methacrylonitrile by ammoxidation using two or more distillation columns. The overhead stream of the second distillation column can be used as a heat source for the reboiler of the first distillation column. Further, it has been found that by using the heat source, a process for purifying a small amount of energy consumption for purification can be provided, thereby completing the present invention.
即,本發明係如下所述。That is, the present invention is as follows.
[1][1]
一種乙腈之純化方法,其係包括如下步驟者:於藉由氨氧化反應而生成之含有水之乙腈中添加鹼而進行反應後,將反應混合物供給至第一蒸餾塔,將獲得之餾出液進而與鹼混合而成者分離為乙腈相與水相,然後去除上述水相,並將上述乙腈相供給至第二蒸餾塔;且將來自上述第二蒸餾塔之餾出蒸氣作為上述第一蒸餾塔之再沸器之熱源。A method for purifying acetonitrile, comprising the steps of: adding a base to an acetonitrile containing water formed by an ammoxidation reaction, and then supplying the reaction mixture to a first distillation column to obtain a distillate Further, the mixture is mixed with an alkali to separate the acetonitrile phase from the aqueous phase, and then the aqueous phase is removed, and the acetonitrile phase is supplied to the second distillation column; and the distillate vapor from the second distillation column is used as the first distillation. The heat source of the reboiler of the tower.
[2][2]
如上述[1]之乙腈之純化方法,其中將上述餾出蒸氣之一部分供給至上述再沸器,將剩餘部分供給至連接於上述第二蒸餾塔之冷凝器。The method for purifying acetonitrile according to the above [1], wherein a part of the distillate vapor is supplied to the reboiler, and the remaining portion is supplied to a condenser connected to the second distillation column.
[3][3]
如上述[1]或[2]之乙腈之純化方法,其中以上述第一蒸餾塔之再沸器壓力(餾出蒸氣側,表壓)及上述第二蒸餾塔之塔頂壓力(表壓)為基準而決定上述餾出蒸氣對上述再沸器之供給量。A method for purifying acetonitrile according to the above [1] or [2], wherein a reboiler pressure (distillation vapor side, gauge pressure) of the first distillation column and a column top pressure (gauge pressure) of the second distillation column are used The supply amount of the above-mentioned distillate vapor to the above reboiler is determined based on the standard.
[4][4]
如上述[3]之乙腈之純化方法,其中將上述第一蒸餾塔之再沸器壓力設為上述第二蒸餾塔之塔頂壓力之0.90倍以下。The method for purifying acetonitrile according to the above [3], wherein the reboiler pressure of the first distillation column is set to be 0.90 times or less of the column top pressure of the second distillation column.
[5][5]
一種乙腈之純化裝置,其依序設置有反應槽、第一蒸餾塔、脫水塔、及第二蒸餾塔,含有水之乙腈與鹼於上述反應槽中反應後,反應混合物流入至第一蒸餾塔中,上述第一蒸餾塔之餾出液流入至上述脫水塔中,上述脫水塔中獲得之乙腈相流入至第二蒸餾塔中,且上述第二蒸餾塔之餾出蒸氣係作為上述第一蒸餾塔之再沸器之 熱源。A purification device for acetonitrile, which is provided with a reaction tank, a first distillation column, a dehydration column, and a second distillation column in this order. After the reaction of the acetonitrile containing water and the alkali in the reaction tank, the reaction mixture flows into the first distillation column. The distillate of the first distillation column flows into the dehydration column, the acetonitrile phase obtained in the dehydration column flows into the second distillation column, and the distillate vapor of the second distillation column is used as the first distillation. Tower reboiler Heat source.
[6][6]
如上述[5]之乙腈之純化裝置,其中上述餾出蒸氣之一部分係供給至上述再沸器,剩餘部分係供給至連接於上述第二蒸餾塔之冷凝器。The acetonitrile purification apparatus according to the above [5], wherein a part of the distillate vapor is supplied to the reboiler, and the remaining part is supplied to a condenser connected to the second distillation column.
[7][7]
如上述[5]或[6]之乙腈之純化裝置,其中上述餾出蒸氣對上述再沸器之供給量係以上述第一蒸餾塔之再沸器壓力(餾出蒸氣側,表壓)及上述第二蒸餾塔之塔頂壓力(表壓)為基準而決定。The acetonitrile purification apparatus according to the above [5] or [6], wherein the supply amount of the distillate vapor to the reboiler is a reboiler pressure (distillation vapor side, gauge pressure) of the first distillation column and The column top pressure (gauge pressure) of the second distillation column is determined based on the standard.
[8][8]
如上述[7]之乙腈之純化裝置,其中上述第一蒸餾塔之再沸器壓力為上述第二蒸餾塔之塔頂壓力之0.90倍以下。The acetonitrile purification apparatus according to the above [7], wherein the reboiler pressure of the first distillation column is 0.90 times or less of the column top pressure of the second distillation column.
藉由本發明之乙腈之純化方法,可利用能量消耗量較少之製程而純化高純度之乙腈。By the purification method of the acetonitrile of the present invention, high-purity acetonitrile can be purified by a process with a small energy consumption.
1‧‧‧乙腈濃縮塔1‧‧‧ acetonitrile enrichment tower
2‧‧‧反應槽2‧‧‧Reaction tank
3‧‧‧高沸分離塔3‧‧‧High boiling separation tower
3a‧‧‧高沸分離塔再沸器3a‧‧‧High boiling separation tower reboiler
3b‧‧‧高沸分離塔追加再沸器(製品塔用)3b‧‧‧High boiling separation tower additional reboiler (for product tower)
3c‧‧‧高沸分離塔追加再沸器(低沸分離塔用)3c‧‧‧High boiling separation tower additional reboiler (for low boiling separation tower)
3d‧‧‧高沸分離塔冷凝器3d‧‧‧High boiling separation tower condenser
4‧‧‧脫水塔4‧‧‧Dehydration Tower
5‧‧‧低沸分離塔5‧‧‧Low boiling separation tower
5a‧‧‧低沸分離塔再沸器5a‧‧‧Low boiling separation tower reboiler
5b‧‧‧低沸分離塔回流筒5b‧‧‧Low boiling separation tower reflux
5d‧‧‧低沸分離塔冷凝器5d‧‧‧low boiling separation tower condenser
5v‧‧‧低沸分離塔冷凝器方向之分支閥5v‧‧‧ branch valve in the direction of the condenser of the low boiling separation column
6‧‧‧製品塔6‧‧‧Product Tower
6a‧‧‧製品塔再沸器6a‧‧‧Product Tower Reboiler
6b‧‧‧製品塔回流筒6b‧‧‧Product tower reflow tube
6d‧‧‧製品塔冷凝器6d‧‧‧Product Tower Condenser
6v‧‧‧製品塔冷凝器方向之分支閥6v‧‧‧ branch valve in the direction of the condenser of the product tower
7~21‧‧‧管線7~21‧‧‧ pipeline
18a‧‧‧管線18a‧‧‧ pipeline
21a‧‧‧管線21a‧‧‧ pipeline
51v‧‧‧高沸分離塔追加再沸器旁路閥(低沸分離塔塔底液用)51v‧‧‧High boiling separation tower additional reboiler bypass valve (for low boiling separation tower bottom liquid)
圖1係表示本實施形態中之乙腈製造裝置之概略圖之一例。Fig. 1 is a view showing an example of a schematic view of an apparatus for producing acetonitrile in the present embodiment.
圖2係表示將自製品塔之塔頂餾出之蒸氣之至少一部分作為熱源供給至高沸分離塔之再沸器之裝置的概略圖。Fig. 2 is a schematic view showing an apparatus for supplying at least a part of the vapor distilled from the top of the product column as a heat source to the reboiler of the high boiling separation column.
圖3係表示將自低沸分離塔之塔頂餾出之蒸氣之至少一部分作為熱源供給至高沸分離塔之再沸器之裝置的概略圖。Fig. 3 is a schematic view showing an apparatus for supplying at least a part of the vapor distilled from the top of the low boiling separation column as a heat source to the reboiler of the high boiling separation column.
圖4係表示將低沸分離塔之塔底液之至少一部分作為熱源供給至高沸分離塔之再沸器之裝置的概略圖。Fig. 4 is a schematic view showing an apparatus for supplying at least a part of a bottom liquid of a low boiling separation column as a heat source to a reboiler of a high boiling separation column.
以下,對用以實施本發明之形態(以下,簡稱為「本實施形態」)詳細地進行說明。以下之本實施形態係用以說明本發明之例示,而並 非將本發明限定於以下之內容之主旨。本發明可於該宗旨之範圍內適當地變化而實施。再者,圖式中,對相同要素附上相同符號並省略重複之說明。又,只要未特別說明,則上下左右等位置關係係基於圖式所示之位置關係者。裝置或構件之尺寸比率並不限於圖示之比率。Hereinafter, the form for carrying out the present invention (hereinafter, simply referred to as "this embodiment") will be described in detail. The following embodiments are used to illustrate the examples of the present invention, and The present invention is not limited to the following contents. The present invention can be carried out with appropriate changes within the scope of the gist of the invention. In the drawings, the same components are denoted by the same reference numerals, and the description thereof will not be repeated. Further, unless otherwise specified, the positional relationship such as up, down, left, and right is based on the positional relationship shown in the drawing. The size ratio of the device or member is not limited to the ratio shown.
本實施形態中之乙腈之純化方法係包括如下步驟者:於藉由氨氧化反應而生成之含有水之乙腈中添加鹼而進行反應後,將反應混合物供給至第一蒸餾塔,將獲得之餾出液進而與鹼混合而成者分離為乙腈相與水相,然後去除上述水相,並將上述乙腈相供給至第二蒸餾塔;且將來自上述第二蒸餾塔之餾出蒸氣作為上述第一蒸餾塔之再沸器之熱源。The method for purifying acetonitrile in the present embodiment includes the steps of: adding a base to an acetonitrile containing water produced by an ammoxidation reaction, and then supplying the reaction mixture to the first distillation column to obtain a distillation product. The liquid is further separated from the alkali to be separated into an acetonitrile phase and an aqueous phase, and then the aqueous phase is removed, and the acetonitrile phase is supplied to the second distillation column; and the distillate vapor from the second distillation column is used as the above A heat source for a reboiler of a distillation column.
本實施形態中之乙腈之純化方法例如可使用以下之乙腈之純化裝置而實施。The method for purifying acetonitrile in the present embodiment can be carried out, for example, by using the following acetonitrile purification apparatus.
一種乙腈之純化裝置,其依序設置有反應槽、第一蒸餾塔、脫水塔、及第二蒸餾塔,含有水之乙腈與鹼於上述反應槽中反應後,反應混合物流入至第一蒸餾塔中,上述第一蒸餾塔之餾出液流入至上述脫水塔中,上述脫水塔中獲得之乙腈相流入至第二蒸餾塔中,且上述第二蒸餾塔之餾出蒸氣係作為上述第一蒸餾塔之再沸器之熱源。A purification device for acetonitrile, which is provided with a reaction tank, a first distillation column, a dehydration column, and a second distillation column in this order. After the reaction of the acetonitrile containing water and the alkali in the reaction tank, the reaction mixture flows into the first distillation column. The distillate of the first distillation column flows into the dehydration column, the acetonitrile phase obtained in the dehydration column flows into the second distillation column, and the distillate vapor of the second distillation column is used as the first distillation. The heat source of the reboiler of the tower.
圖1係表示本實施形態中之乙腈之純化裝置之概略圖之一例。圖1所示之裝置具有導入粗乙腈之濃縮塔1,且高沸分離塔3、脫水塔4、低沸分離塔5及製品塔6係經由反應槽2而依序連接於濃縮塔1。Fig. 1 is a view showing an example of a schematic view of an apparatus for purifying acetonitrile in the present embodiment. The apparatus shown in Fig. 1 has a concentration column 1 into which crude acetonitrile is introduced, and the high boiling separation column 3, the dehydration column 4, the low boiling separation column 5, and the product column 6 are sequentially connected to the concentration column 1 via the reaction tank 2.
粗乙腈係藉由接觸氨氧化反應自丙烯、丙烷、異丁烯、異丁烷製造丙烯腈或甲基丙烯腈時作為副產物而獲得。通常而言,對氨氧化反應之產物進行萃取蒸餾,以與含有丙烯腈或甲基丙烯腈作為主成分 之餾分不同之餾分回收粗乙腈。此處,所謂粗乙腈係表示藉由對氨氧化反應之產物進行萃取蒸餾而獲得之餾分中乙腈之含量最高者。粗乙腈通常而言可自大部分回收丙烯腈之蒸餾塔分離,通常含有5~40質量%之乙腈、50~95質量%之水,此外氰化氫、烯丙醇、唑、丙腈、氨等較多種類之雜質。The crude acetonitrile is obtained as a by-product from the production of acrylonitrile or methacrylonitrile from propylene, propane, isobutylene or isobutane by contact ammoxidation. In general, the product of the ammoxidation reaction is subjected to extractive distillation to recover crude acetonitrile in a fraction different from the fraction containing acrylonitrile or methacrylonitrile as a main component. Here, the crude acetonitrile system means that the fraction obtained by extractive distillation of the product of the ammoxidation reaction has the highest content of acetonitrile. The crude acetonitrile is usually separated from most of the distillation columns for recovering acrylonitrile, and usually contains 5 to 40% by mass of acetonitrile, 50 to 95% by mass of water, and further hydrogen cyanide, allyl alcohol, More kinds of impurities such as azole, propionitrile and ammonia.
粗乙腈係自管線7送至乙腈濃縮塔1之中段。乙腈濃縮塔1係直立之蒸餾塔,於塔底具有再沸器(未圖示),於塔頂具有冷凝器(未圖示)。自塔頂部(管線8)去除氰化氫,自塔底部(管線9)去除水,並且自塔中間部(管線10)提取經濃縮之氣狀之乙腈(以下,亦稱為「濃縮乙腈」)。於管線10中具備側餾分冷凝器(未圖示),藉由該側餾分冷凝器而對氣狀之濃縮乙腈進行冷凝。自側餾分冷凝器流出之液狀之濃縮乙腈流入至反應槽2中。自濃縮塔1供給至反應槽2之濃縮乙腈中之乙腈濃度通常為50~70質量%,此外含有水25~70質量%、氰化氫、烯丙醇等其他雜質。The crude acetonitrile is sent from line 7 to the middle of the acetonitrile concentration column 1. The acetonitrile concentration column 1 is an upright distillation column having a reboiler (not shown) at the bottom of the column and a condenser (not shown) at the top of the column. The hydrogen cyanide is removed from the top of the column (line 8), water is removed from the bottom of the column (line 9), and the concentrated gaseous acetonitrile (hereinafter also referred to as "concentrated acetonitrile") is extracted from the middle of the column (line 10). . The line 10 is provided with a side cut condenser (not shown), and the gaseous concentrated acetonitrile is condensed by the side cut condenser. The liquid concentrated acetonitrile flowing out of the side cut condenser flows into the reaction tank 2. The concentration of acetonitrile in the concentrated acetonitrile supplied from the concentration column 1 to the reaction tank 2 is usually 50 to 70% by mass, and further contains 25 to 70% by mass of water, hydrogen cyanide, allyl alcohol and the like.
於反應槽2中,自管線11添加鹼水溶液,例如氫氧化鈉水溶液或氫氧化鉀水溶液,而使濃縮乙腈中作為雜質而含有之丙烯腈或氰化氫變為丁二腈或二聚物等聚合物。就使聚合反應充分進行之觀點而言,反應槽2之溫度較佳為20~80℃,更佳為於60~75℃下進行1~15小時反應,進而較佳為於60~75℃下進行3~10小時反應。In the reaction tank 2, an aqueous alkali solution such as an aqueous sodium hydroxide solution or an aqueous potassium hydroxide solution is added from the line 11, and the acrylonitrile or hydrogen cyanide contained as an impurity in the concentrated acetonitrile is changed to succinonitrile or a dimer. polymer. The temperature of the reaction tank 2 is preferably from 20 to 80 ° C, more preferably from 1 to 15 hours at 60 to 75 ° C, and more preferably from 60 to 75 ° C from the viewpoint of allowing the polymerization to proceed sufficiently. Perform a 3 to 10 hour reaction.
將自反應槽2流出之液體通過管線12而送至高沸分離塔3中。就高沸物之分離之觀點而言,高沸分離塔3較佳為減壓蒸餾塔。自高沸分離塔3之塔頂以乙腈與水之共沸組成混合物、或接近其之組成混合物回收乙腈,於未圖示之冷凝器中進行液化。冷凝液之一部分利用未圖示之管線回流至高沸分離塔3中,剩餘部分自管線14送至脫水塔4中。自塔底之管線13分離反應槽2中生成之丁二腈或二聚物等聚合物、鹼、烯丙醇、丙腈、水及少量之乙腈並送至廢水處理設備等中。 於塔底設置有提供蒸餾所必需之熱之再沸器(未圖示)而供給蒸餾所必需之熱。於高沸分離塔3中,為了穩定地分離去除烯丙醇及丙腈,重要的是固定且穩定地供給蒸餾所必需之熱量。烯丙醇及丙腈尤為難以分離,較佳為於高沸分離塔3中儘可能地預先分離去除烯丙醇及丙腈。The liquid flowing out of the reaction tank 2 is sent to the high boiling separation column 3 through the line 12. From the viewpoint of separation of high boilers, the high boiling separation column 3 is preferably a vacuum distillation column. The acetonitrile is recovered from the top of the high boiling separation column 3 by azeotrope composition mixture of acetonitrile and water, or a mixture thereof, and liquefied in a condenser (not shown). One part of the condensate is refluxed to the high boiling separation column 3 by a line (not shown), and the remainder is sent from the line 14 to the dehydration column 4. A polymer such as succinonitrile or a dimer formed in the reaction tank 2, a base, allyl alcohol, propionitrile, water, and a small amount of acetonitrile are separated from the bottom line 13 and sent to a wastewater treatment facility or the like. The reboiler (not shown) that supplies the heat necessary for the distillation is provided at the bottom of the column to supply the heat necessary for the distillation. In the high boiling separation column 3, in order to stably separate and remove allyl alcohol and propionitrile, it is important to supply the heat necessary for distillation in a fixed and stable manner. Allyl alcohol and propionitrile are particularly difficult to separate, and it is preferred to preliminarily separate and remove allyl alcohol and propionitrile in the high boiling separation column 3.
就分離烯丙醇及丙腈等高沸物之觀點及抑制反應槽2中生成之丁二腈或二聚物等之分解之觀點而言,高沸分離塔3之壓力以絕對壓計,較佳為80~300mmHg,更佳為100~250mmHg。於將壓力設定於上述範圍內之情形時,塔底部溫度較佳為45~65℃,更佳為50~60℃,塔頂部溫度較佳為35~60℃,更佳為40~50℃。From the viewpoints of separating high-boiling substances such as allyl alcohol and propionitrile and suppressing decomposition of succinonitrile or dimer formed in the reaction tank 2, the pressure of the high boiling separation column 3 is measured by absolute pressure. Preferably, it is 80~300mmHg, more preferably 100~250mmHg. When the pressure is set within the above range, the temperature at the bottom of the column is preferably 45 to 65 ° C, more preferably 50 to 60 ° C, and the temperature at the top of the column is preferably 35 to 60 ° C, more preferably 40 to 50 ° C.
於脫水塔4中,除高沸分離塔3之塔頂流外,自管線15添加對萃取存在於其中之水所充分之量之鹼並加以混合,繼而將分離之水相自管線16去除,藉此自管線17獲得乙腈相。作為鹼,較佳為使用氫氧化鈉及/或氫氧化鉀之水溶液或固形物,更佳為該等之水溶液。In the dehydration column 4, in addition to the overhead stream of the high boiling separation column 3, a sufficient amount of alkali is extracted from the line 15 for extracting the water present therein, and then the separated aqueous phase is removed from the line 16 Thereby the acetonitrile phase is obtained from line 17. As the base, an aqueous solution or a solid matter of sodium hydroxide and/or potassium hydroxide is preferably used, and more preferably these aqueous solutions.
脫水塔4中之萃取溫度較佳為5℃~60℃,更佳為10℃~35℃。此處,所謂萃取溫度係表示脫水塔4內之溫度,更具體而言,表示脫水塔4內自高沸分離塔3之塔頂液進料位置至鹼進料位置之內部液體之溫度。The extraction temperature in the dehydration column 4 is preferably from 5 ° C to 60 ° C, more preferably from 10 ° C to 35 ° C. Here, the extraction temperature means the temperature in the dehydration column 4, and more specifically, the temperature of the internal liquid in the dehydration column 4 from the top liquid feed position of the high boiling separation column 3 to the alkali feed position.
鹼之使用量根據乙腈中之含有水分而變化,通常相對於乙腈中之含有水分,為10~90質量%之範圍內,較佳為30~60質量%之範圍內。藉由利用鹼萃取水分之方法,而將乙腈中之水分量設為較佳為10質量%以下,更佳為3質量%以下。The amount of the base to be used varies depending on the water content in the acetonitrile, and is usually in the range of 10 to 90% by mass, preferably 30 to 60% by mass based on the water contained in the acetonitrile. The amount of water in the acetonitrile is preferably 10% by mass or less, and more preferably 3% by mass or less, by a method of extracting water by an alkali.
脫水後,為了分離去除沸點比乙腈低之化合物及沸點比乙腈高之化合物,較佳為使用2個以上之蒸餾塔。具體而言,較佳為首先於低沸分離塔5中將低沸點化合物自塔頂通過管線18而分離去除,將低沸分離塔5之塔底液通過管線19而送至製品塔6中後,於製品塔6中將 高沸點化合物自塔底通過管線20而分離,自塔頂之管線21獲得經純化之乙腈。After dehydration, in order to separate and remove a compound having a lower boiling point than acetonitrile and a compound having a higher boiling point than acetonitrile, it is preferred to use two or more distillation columns. Specifically, it is preferred to first separate and remove the low boiling point compound from the top of the column through the line 18 in the low boiling separation column 5, and send the bottom liquid of the low boiling separation column 5 to the product column 6 through the line 19. In the product tower 6 The high boilers are separated from the bottom of the column via line 20 and purified acetonitrile is obtained from overhead line 21 .
於低沸分離塔5及製品塔6中,回流比或低沸點化合物及高沸點化合物之提取量可以成為符合目標之純化度之方式適當決定。低沸分離塔5及製品塔6之回流比雖亦取決於目標之純化度,但較佳為設為1~50,更佳為2~30。回流比係定義為回流至蒸餾塔中之質量除以排出至蒸餾塔外之質量而得之值。就效率良好地進行利用蒸餾進行之雜質之分離去除之觀點而言,回流比於運轉中穩定地保持規定之值於純化高純度之乙腈方面而言較佳。就能量效率及雜質分離之觀點而言,將低沸分離塔5及製品塔6之塔頂壓力設定於常壓附近。塔頂壓力之下限以絕對壓計,較佳為0.090MPa以上,更佳為0.095MPa以上,進而較佳為0.100MPa以上,上限以絕對壓計,較佳為0.180MPa以下,更佳為0.150MPa以下,進而較佳為0.130MPa以下。於將塔頂壓力設定於上述較佳之範圍內之情形時,低沸分離塔5及製品塔6之塔底溫度較佳為80~95℃,更佳為80~88℃,塔頂溫度較佳為70~90℃,更佳為70~85℃。In the low boiling separation column 5 and the product column 6, the reflux ratio or the extraction amount of the low boiling point compound and the high boiling point compound can be appropriately determined in such a manner as to satisfy the target degree of purification. The reflux ratio of the low boiling separation column 5 and the product column 6 depends on the degree of purification of the target, but is preferably from 1 to 50, more preferably from 2 to 30. The reflux ratio is defined as the value obtained by dividing the mass returned to the distillation column by the mass discharged to the outside of the distillation column. From the viewpoint of efficiently performing separation and removal of impurities by distillation, it is preferable that the reflux ratio is stably maintained at a predetermined value in the operation to purify high-purity acetonitrile. From the viewpoint of energy efficiency and separation of impurities, the column top pressure of the low boiling separation column 5 and the product column 6 is set near the normal pressure. The lower limit of the column top pressure is preferably 0.090 MPa or more, more preferably 0.095 MPa or more, further preferably 0.100 MPa or more, and the upper limit is an absolute pressure, preferably 0.180 MPa or less, more preferably 0.150 MPa. Hereinafter, it is more preferably 0.130 MPa or less. When the top pressure is set within the above preferred range, the bottom temperature of the low boiling separation column 5 and the product column 6 is preferably 80 to 95 ° C, more preferably 80 to 88 ° C, and the temperature at the top of the column is preferably It is 70 to 90 ° C, more preferably 70 to 85 ° C.
於本實施形態中之純化方法中,將自製品塔6及/或低沸分離塔5之塔頂餾出之蒸氣之至少一部分作為熱源供給至高沸分離塔3之再沸器。In the purification method in the present embodiment, at least a part of the vapor distilled from the top of the product column 6 and/or the low boiling separation column 5 is supplied as a heat source to the reboiler of the high boiling separation column 3.
圖2係表示將自製品塔6之塔頂餾出之蒸氣之至少一部分作為熱源供給至高沸分離塔3之再沸器3b之裝置的概略圖。於圖2所示之例中,再沸器3b為殼管型,將自製品塔6之塔頂餾出之蒸氣供給至殼側,加熱於管側流通之高沸分離塔3之塔底液。於高沸分離塔3中設置有複數個再沸器(3a及3b),較佳為將製品塔6之餾出蒸氣導入至該蒸氣專用之高沸分離塔3之再沸器3b中,對另一個再沸器3a供給其他熱源。與高沸分離塔3之塔底液進行熱交換而自高沸分離塔3之再沸器排 出之蒸氣水(steam drain)係根據需要通過冷凝器等熱交換器,利用水等冷卻後,回流至製品塔6中及/或被提取。Fig. 2 is a schematic view showing an apparatus for supplying at least a part of the vapor distilled from the top of the product column 6 as a heat source to the reboiler 3b of the high boiling separation column 3. In the example shown in Fig. 2, the reboiler 3b is of a shell tube type, and the vapor distilled from the top of the product column 6 is supplied to the shell side, and the bottom liquid of the high boiling separation column 3 which is heated on the tube side is heated. . A plurality of reboilers (3a and 3b) are disposed in the high boiling separation column 3, and preferably, the distillate vapor of the product column 6 is introduced into the reboiler 3b of the high boiling separation column 3 for the steam, The other reboiler 3a supplies other heat sources. Heat exchange with the bottom liquid of the high boiling separation column 3 from the reboiler row of the high boiling separation column 3 The steam drain is cooled by water or the like as needed, and then returned to the product tower 6 and/or extracted by cooling with water or the like.
圖3係表示將自低沸分離塔5之塔頂餾出之蒸氣之至少一部分作為熱源而供給至高沸分離塔3之再沸器3c之裝置的概略圖。圖3所示之裝置除將自低沸分離塔5餾出之蒸氣供給至高沸分離塔3之再沸器3c以外,與圖2所示之例相同,因此,以下僅說明不同點。塔內壓力之設定等亦取決於設計或運轉條件,但有低沸分離塔5之塔頂溫度低於製品塔6之塔頂溫度之情況,於該情形時,只要高於高沸分離塔3之塔底溫度,則亦可用作熱源。低沸分離塔5之塔頂蒸氣以高濃度含有低沸點成分,故而有與製品塔6之蒸氣相比難以於再沸器3c中冷凝之情況,因此較佳之態樣為亦考慮塔頂流之組成而設定再沸器溫度。Fig. 3 is a schematic view showing an apparatus for supplying at least a part of the vapor distilled from the top of the low boiling separation column 5 as a heat source to the reboiler 3c of the high boiling separation column 3. The apparatus shown in Fig. 3 is the same as the example shown in Fig. 2 except that the vapor distilled from the low boiling separation column 5 is supplied to the reboiler 3c of the high boiling separation column 3, and therefore, only differences will be described below. The setting of the pressure in the column and the like also depends on the design or operating conditions, but the temperature at the top of the low boiling separation column 5 is lower than the temperature at the top of the product column 6, in which case, as long as it is higher than the high boiling separation column 3 The bottom temperature can also be used as a heat source. The overhead vapor of the low boiling separation column 5 contains a low boiling component at a high concentration, so that it is difficult to condense in the reboiler 3c as compared with the vapor of the product column 6. Therefore, it is preferable to consider the overhead flow. Set the reboiler temperature.
關於低沸分離塔5及製品塔6之較佳之壓力及塔頂溫度,於以上進行了說明,由於該等亦影響餾出蒸氣之利用,因此就該觀點而言亦存在較佳之壓力及塔頂溫度。具體而言,為了將餾出蒸氣用作熱源,餾出蒸氣之溫度必需高於應供給之通入再沸器之蒸餾塔之塔底液之溫度,因此較佳為於亦考慮設為該觀點中所期望之塔頂溫度之基礎上設定蒸餾塔之壓力。當然,亦可藉由降低蒸餾塔之塔底液側之溫度而利用餾出蒸氣,因此調整連接有再沸器之蒸餾塔之壓力亦有效。就使餾出蒸氣溫度高於高沸分離塔3之塔底液溫度之觀點而言,較佳之態樣為使低沸分離塔5及/或製品塔6於常壓或接近常壓之壓力下運轉,將高沸分離塔3設為減壓蒸餾。The preferred pressures and column top temperatures for the low boiling separation column 5 and the product column 6 are described above. Since these also affect the utilization of the distillate vapor, there is also a preferred pressure and top for this point of view. temperature. Specifically, in order to use the distillate vapor as a heat source, the temperature of the distillate vapor must be higher than the temperature of the bottom liquid of the distillation column to be supplied to the reboiler, and therefore it is preferable to consider this viewpoint. The pressure of the distillation column is set based on the desired temperature at the top of the column. Of course, it is also possible to use the distillate vapor by lowering the temperature of the bottom liquid side of the distillation column, so that it is also effective to adjust the pressure of the distillation column to which the reboiler is connected. From the viewpoint of making the temperature of the distillate vapor higher than the temperature of the bottom liquid of the high boiling separation column 3, it is preferred that the low boiling separation column 5 and/or the product column 6 are under normal pressure or near normal pressure. In operation, the high boiling separation column 3 was set to vacuum distillation.
通入餾出蒸氣之再沸器(3b、3c)可挪用空閒設備,亦可重新設計。於重新設計之情形時,係以如下觀點進行設計。The reboiler (3b, 3c) that is passed through the distillate vapor can be used to steal the idle equipment or can be redesigned. In the case of redesign, the design is based on the following points.
首先,根據餾出蒸氣之流量與該蒸氣全部冷凝之情形之焓,計算可通過該再沸器而供給至高沸分離塔3之熱量q。繼而,為了決定再沸器之尺寸,進行傳熱面積之計算。熱量q係總傳熱係數U、傳熱面 積A及溫度差△T之積,即q=U.A.△T。U可使用通常化學設備所使用之再沸器之實際值,亦可利用化學工學方法進行推測。於本實施形態中,△T係餾出蒸氣之溫度與高沸分離塔3之塔底液之溫度差。△T係由第一蒸餾塔與第二蒸餾塔之運轉條件之差所產生。由於本實施形態係以純化藉由氨氧化反應而生成之含有水之乙腈為目的者,故而第一蒸餾塔及第二蒸餾塔中之成分比不會大幅變動。因此,各蒸餾塔之條件係控制為大致固定。First, the amount of heat q that can be supplied to the high boiling separation column 3 by the reboiler is calculated based on the flow rate of the distillate vapor and the case where the vapor is completely condensed. Then, in order to determine the size of the reboiler, the calculation of the heat transfer area is performed. Heat q is the total heat transfer coefficient U, heat transfer surface The product of product A and temperature difference ΔT, ie q=U. A. △T. U can use the actual value of the reboiler used in normal chemical equipment, and can also be estimated by chemical engineering methods. In the present embodiment, the temperature of the ΔT-based distillate vapor is different from the temperature of the bottom liquid of the high-boiling separation column 3. The ΔT system is produced by the difference in operating conditions between the first distillation column and the second distillation column. In the present embodiment, since the acetonitrile containing water produced by the ammoxidation reaction is purified, the composition ratio in the first distillation column and the second distillation column does not largely vary. Therefore, the conditions of each distillation column are controlled to be substantially constant.
於本實施形態之乙腈之純化中,關於第一蒸餾塔之溫度與第二蒸餾塔之溫度,就雜質分離與能量效率之觀點而言,第一蒸餾塔之塔底部溫度較佳為45~65℃,更佳為50~60℃,第二蒸餾塔之塔頂溫度較佳為70~90℃,更佳為70~85℃。因此,△T較佳為10~35℃,更佳為15~25℃。由此,傳熱面積A亦必然限定於特定之範圍內。藉由使用具有可於△T為10~35℃之範圍內維持蒸餾所必需之熱量q之傳熱面積A的再沸器,可進行將來自第二蒸餾塔之餾出蒸氣用作第一蒸餾塔之再沸器之熱源的穩定之運轉。In the purification of the acetonitrile of the present embodiment, regarding the temperature of the first distillation column and the temperature of the second distillation column, the bottom temperature of the first distillation column is preferably 45 to 65 in terms of impurity separation and energy efficiency. °C, more preferably 50 to 60 ° C, the temperature of the top of the second distillation column is preferably 70 to 90 ° C, more preferably 70 to 85 ° C. Therefore, ΔT is preferably from 10 to 35 ° C, more preferably from 15 to 25 ° C. Therefore, the heat transfer area A is also necessarily limited to a specific range. The distillate vapor from the second distillation column can be used as the first distillation by using a reboiler having a heat transfer area A capable of maintaining the heat q necessary for the distillation in the range of ΔT of 10 to 35 ° C. The stable operation of the heat source of the reboiler of the tower.
另一方面,於挪用空閒設備之情形時,傳熱面積A成為規定之值,但只要為具有可於△T為10~35℃之範圍內維持蒸餾所必需之熱量q之傳熱面積A的再沸器,則可將來自第二蒸餾塔之餾出蒸氣用作第一蒸餾塔之再沸器之熱源而穩定地運轉。On the other hand, when the idle device is used, the heat transfer area A has a predetermined value, but the heat transfer area A having the heat q necessary for maintaining the distillation in the range of ΔT of 10 to 35 ° C is required. The reboiler can stably operate the distillate vapor from the second distillation column as a heat source of the reboiler of the first distillation column.
雖將自低沸分離塔5及/或製品塔6餾出之蒸氣之至少一部分用作高沸分離塔3之蒸餾所必需之熱源,但係以不對該三塔中之蒸餾之精度造成不良影響之方式。低沸分離塔5及製品塔6係分別精密地蒸餾乙腈濃度為95質量%以上、99質量%以上之液體之裝置。所謂對上述蒸餾之精度造成不良影響例如有如下情況:提供餾出蒸氣之低沸分離塔5及/或製品塔6之紊亂導致利用餾出蒸氣之高沸分離塔3之紊亂。又,反之,高沸分離塔3之紊亂亦可能導致低沸分離塔5及/或製品塔6之紊 亂。對某一蒸餾塔之「紊亂」傳遞至其他蒸餾塔之機制具體地進行說明,例如於例行運轉中,低沸分離塔5及/或製品塔6之溫度及/或壓力偏離目標值(紊亂)之情形時,自該蒸餾塔餾出之蒸氣量變動。伴隨於此,作為熱源供給至高沸分離塔3之再沸器之蒸氣量變動,因此會連鎖地引起供給至高沸分離塔3之熱量變動。並且,由於產生高沸分離塔3中之回流比之變動等而使蒸餾運轉變得不穩定,對蒸餾之精度造成不良影響。若高沸分離塔3中之蒸餾變得不穩定,則烯丙醇及丙腈之分離去除未充分地進行,而對高純度乙腈之品質造成致命之影響。又,反之,於高沸分離塔3之溫度及/或壓力紊亂之情形時,於高沸分離塔3之再沸器之殼側冷凝之餾出蒸氣之量產生變動。餾出蒸氣於再沸器中冷凝後被導入、回流至低沸分離塔5及/或製品塔6之冷凝器中,因此若冷凝量變動,則低沸分離塔5及/或製品塔6之回流量之變化或熱負荷亦當然變動。由此,高沸分離塔3之紊亂傳遞至低沸分離塔5及/或製品塔6而對塔壓之穩定性造成不良影響。低沸分離塔5及製品塔6係對乙腈進行精密蒸餾之蒸餾塔,由於蒸餾之紊亂而對高純度乙腈中之雜質例如唑、氰化氫、水、氨、其他微量雜質之分離造成不良影響。Although at least a part of the vapor distilled from the low boiling separation column 5 and/or the product column 6 is used as a heat source necessary for the distillation of the high boiling separation column 3, it does not adversely affect the accuracy of the distillation in the three columns. The way. The low boiling separation column 5 and the product column 6 are devices for precisely distilling a liquid having an acetonitrile concentration of 95% by mass or more and 99% by mass or more, respectively. The adverse effect on the accuracy of the above distillation is, for example, a case where the disorder of the low boiling separation column 5 and/or the product column 6 which supplies the distillate vapor causes the disorder of the high boiling separation column 3 which utilizes the distillate vapor. Further, conversely, the disorder of the high boiling separation column 3 may also cause disorder of the low boiling separation column 5 and/or the product column 6. The mechanism for transferring the "disorder" of a certain distillation column to other distillation columns is specifically described. For example, in a routine operation, the temperature and/or pressure of the low boiling separation column 5 and/or the product column 6 deviate from the target value (disorder In the case of ), the amount of vapor distilled from the distillation column fluctuates. As a result, the amount of vapor supplied to the reboiler of the high boiling separation column 3 as a heat source fluctuates, so that the amount of heat supplied to the high boiling separation column 3 changes in a chain. In addition, the distillation operation becomes unstable due to fluctuations in the reflux ratio in the high boiling separation column 3, and the distillation accuracy is adversely affected. If the distillation in the high boiling separation column 3 becomes unstable, the separation and removal of allyl alcohol and propionitrile are not sufficiently performed, and the quality of the high purity acetonitrile is fatally affected. On the other hand, when the temperature and/or pressure of the high boiling separation column 3 is disturbed, the amount of distillate vapor condensed on the shell side of the reboiler of the high boiling separation column 3 fluctuates. The distillate vapor is condensed in the reboiler, introduced, and refluxed to the condenser of the low boiling separation column 5 and/or the product column 6, so that if the amount of condensation changes, the low boiling separation column 5 and/or the product column 6 The change in the return flow or the heat load also changes course. Thereby, the disorder of the high boiling separation column 3 is transmitted to the low boiling separation column 5 and/or the product column 6 to adversely affect the stability of the column pressure. The low boiling separation column 5 and the product column 6 are distillation towers for precisely distilling acetonitrile, and impurities in high purity acetonitrile due to disorder of distillation, for example The separation of azole, hydrogen cyanide, water, ammonia, and other trace impurities causes adverse effects.
若各塔之蒸餾紊亂,則獲得之乙腈之純度降低,因此視情況會失去作為製品之價值。除HPLC(High Performance Liquid Chromatography,高效液相層析法)之溶劑外,於DNA合成、純化溶劑、有機EL材料合成用溶劑、電子零件之清洗溶劑等用途中亦需要高純度乙腈,因此製品除高純度外,亦期望微量含有之雜質之濃度不會漲落而固定。根據上述觀點,本發明者等人對利用蒸餾塔之餾出蒸氣時用以使交換熱之系統穩定化之方法進行努力研究。If the distillation of each column is disordered, the purity of the obtained acetonitrile is lowered, so that the value as a product is lost as the case may be. In addition to the solvent of HPLC (High Performance Liquid Chromatography), high-purity acetonitrile is required for applications such as DNA synthesis, purification solvents, solvents for organic EL material synthesis, and cleaning solvents for electronic components. In addition to high purity, it is also expected that the concentration of impurities contained in a trace amount does not rise and is fixed. From the above viewpoints, the inventors of the present invention have conducted an effort to study a method for stabilizing a system for exchanging heat when distilling off steam by a distillation column.
於將製品塔6之餾出蒸氣供給至高沸分離塔3之再沸器3b之殼側而用作熱源之情形時,就製品塔6之穩定性之觀點而言,較佳為於製 品塔6之再沸器中不使用其他蒸餾塔等之餾出蒸氣等,而自作為專門生成、供給蒸氣之設備之實用供給設備供給固定流量之蒸氣,藉此使供給熱量穩定化。就使蒸氣與被加熱液體之溫度差適當之觀點而言,自實用供給設備供給之蒸氣之壓力較佳為設為1.0MPaG以下,更佳為設為0.6MPaG以下。In the case where the distillate vapor of the product column 6 is supplied to the shell side of the reboiler 3b of the high boiling separation column 3 to be used as a heat source, it is preferable from the viewpoint of the stability of the product column 6 In the reboiler of the column 6, the distillation steam or the like of another distillation column or the like is not used, and the supply of heat is stabilized by supplying a fixed flow of steam from a practical supply device which is a device for generating and supplying steam. The pressure of the vapor supplied from the practical supply device is preferably 1.0 MPaG or less, and more preferably 0.6 MPaG or less from the viewpoint of making the temperature difference between the vapor and the heated liquid appropriate.
又,本發明者等人發現,藉由將供給餾出蒸氣之蒸餾塔之塔頂壓與通入餾出蒸氣之高沸分離塔再沸器之壓力的關係調整為特定之範圍內,可良好地維持蒸餾純化之精度。Moreover, the inventors of the present invention have found that the relationship between the column top pressure of the distillation column to which the distillate vapor is supplied and the pressure of the high boiling column deoiler to which the distillate vapor is supplied is adjusted to a specific range, which is good. Maintain the accuracy of distillation purification.
將自第2蒸餾塔(低沸分離塔5及製品塔6)餾出之蒸氣供給至第1蒸餾塔(高沸分離塔3)之再沸器3b之量較佳為以第1蒸餾塔之再沸器壓力(餾出蒸氣側,表壓)及第2蒸餾塔之塔頂壓力(表壓)為基準而決定。通常,表壓表示將大氣壓設為0之壓力之相對值,因此於餾出蒸氣在再沸器殼中全部冷凝之情形時,再沸器殼之表壓力成為0。根據再沸器管側之流體溫度(蒸餾塔塔底液溫度)不同,亦可能成為負值。就穩定地連續運轉之觀點而言,以利用安裝於第1蒸餾塔之再沸器殼側之壓力計所測定之壓力(表壓)成為第2蒸餾塔之塔頂壓力(表壓)之較佳為0.90倍以下,更佳為0.50倍以下,進而較佳為0.20倍以下的方式調整分支閥6v。又,作為下限值,並無特別限定,若假定為餾出蒸氣全部冷凝之情形,則-0.1倍以上或0倍以上為實際之值。再者,於下述之實施例中,將製品塔6之塔頂壓(表壓)記為A,將再沸器3b之殼壓(表壓)記為B,而以壓力比B/A進行評價。The amount of the reboiler 3b that supplies the vapor distilled from the second distillation column (the low boiling separation column 5 and the product column 6) to the first distillation column (the high boiling separation column 3) is preferably the first distillation column. The reboiler pressure (distillation vapor side, gauge pressure) and the top pressure (gauge pressure) of the second distillation column are determined based on the standard. Generally, the gauge pressure indicates the relative value of the pressure at which the atmospheric pressure is set to 0. Therefore, when the distillate vapor is completely condensed in the reboiler shell, the gauge pressure of the reboiler shell becomes zero. Depending on the fluid temperature on the reboiler tube side (distillation tower bottom liquid temperature), it may also become a negative value. From the viewpoint of stable continuous operation, the pressure (gauge pressure) measured by a pressure gauge attached to the reboiler shell side of the first distillation column is the peak pressure (gauge pressure) of the second distillation column. The branch valve 6v is preferably adjusted to 0.90 times or less, more preferably 0.50 times or less, and still more preferably 0.20 times or less. In addition, the lower limit is not particularly limited, and if it is assumed that all of the distillate vapor is condensed, -0.1 times or more or 0 times or more is an actual value. Further, in the following examples, the column top pressure (gauge pressure) of the product column 6 is denoted as A, and the shell pressure (gauge pressure) of the reboiler 3b is denoted as B, and the pressure ratio B/A Conduct an evaluation.
上述倍率變小意味著壓力之差擴大。若壓力差擴大,則有自第2蒸餾塔之塔頂向第1蒸餾塔之再沸器之蒸氣之流動穩定化的傾向。若蒸氣之流動穩定化,則熱之供給穩定,第1蒸餾塔之再沸器中之蒸發量穩定。藉此,於第1蒸餾塔內上升之蒸氣量穩定。於塔內之塔板上反覆進行氣液接觸,自塔頂餾出之蒸氣於冷凝器中冷凝,一部分回流 至塔中。蒸餾塔之氣液接觸之穩定性係體現在塔內之壓力或溫度,尤其是可藉由觀察壓力之變動而明瞭。於熱之供給穩定之情形時,第1蒸餾塔之壓力值之變動成為中央值之±7%以內。進而,就減少乙腈中之雜質之觀點而言,較佳為控制於±5%以內,進而較佳為控制於±3%以內。若將壓力變動控制於±5%以內,則可適當地進行第1蒸餾塔內之塔板處上升之蒸氣與塔板處下降之液體的熱交換。其結果,於第1蒸餾塔中應分離之烯丙醇、丙腈等雜質藉由氣液接觸而於塔底濃縮,自塔頂餾出之量明顯地減少。A decrease in the above magnification means that the difference in pressure is widened. When the pressure difference is increased, the flow from the top of the second distillation column to the vapor of the reboiler of the first distillation column tends to be stabilized. When the flow of the vapor is stabilized, the supply of heat is stabilized, and the amount of evaporation in the reboiler of the first distillation column is stabilized. Thereby, the amount of vapor rising in the first distillation column is stabilized. Gas-liquid contact is repeated on the tray in the tower, and the vapor distilled from the top is condensed in the condenser, and a part of the reflux To the tower. The stability of the gas-liquid contact of the distillation column is reflected in the pressure or temperature in the column, especially by observing the change in pressure. When the supply of heat is stabilized, the fluctuation of the pressure value of the first distillation column is within ±7% of the median value. Further, from the viewpoint of reducing impurities in acetonitrile, it is preferably controlled within ±5%, and more preferably within ±3%. When the pressure fluctuation is controlled within ±5%, heat exchange between the vapor rising at the tray in the first distillation column and the liquid falling at the tray can be appropriately performed. As a result, impurities such as allyl alcohol and propionitrile to be separated in the first distillation column are concentrated at the bottom of the column by gas-liquid contact, and the amount of distillation from the top of the column is remarkably reduced.
高沸分離塔3之再沸器3b之殼壓力係依存於殼內之蒸氣之冷凝性能,又,有再沸器3b之傳熱面積越大,殼壓越小之傾向。較佳為對高沸分離塔3之再沸器3b之傳熱面積利用上述之計算而算出適當之值並設置新設備,但亦可挪用空閒設備。藉由以高沸分離塔3之再沸器3b之殼壓與製品塔6之塔頂壓力為基準而調整餾出蒸氣之供給量,而抑制製品塔6之餾出蒸氣向再沸器3b之供給流量之變動,結果,可使再沸器3b中之熱供給量固定化,從而使高沸分離塔3之蒸餾純化穩定化。即,若再沸器3b中餾出蒸氣之未冷凝時而產生時而未產生,則產生再沸器殼之壓力變動,該影響會波及作為餾出蒸氣之供給源之製品塔6。使餾出蒸氣於再沸器3b中穩定地冷凝而以固定之氣/液率返回製品塔6之冷凝器中有助於系統整體之穩定,因此,較佳為採用再沸器3b壓作為使餾出蒸氣於再沸器3b中穩定地冷凝之操作指標。再沸器壓就流體之流動之觀點而言,必需低於供給餾出蒸氣之製品塔6之塔頂壓,就穩定地運轉之觀點而言,壓力值必需穩定,因此適合作為指標。The shell pressure of the reboiler 3b of the high boiling separation column 3 depends on the condensation performance of the vapor in the shell, and the larger the heat transfer area of the reboiler 3b, the smaller the shell pressure tends to be. Preferably, the heat transfer area of the reboiler 3b of the high boiling separation column 3 is calculated by the above calculation to calculate an appropriate value and a new device is provided, but the idle device can also be used. By adjusting the supply amount of the distillate vapor based on the shell pressure of the reboiler 3b of the high boiling separation column 3 and the column top pressure of the product column 6, the distillate vapor of the product column 6 is suppressed from flowing to the reboiler 3b. As a result of the fluctuation in the supply flow rate, the amount of heat supplied to the reboiler 3b can be fixed, and the distillation purification of the high boiling separation column 3 can be stabilized. That is, when the vaporization of the distillate vapor in the reboiler 3b does not occur, the pressure fluctuation of the reboiler shell occurs, and the influence is transmitted to the product tower 6 which is the supply source of the distillate vapor. Stabilizing the distillate vapor in the reboiler 3b and returning it to the condenser of the product column 6 at a fixed gas/liquid ratio contributes to the stability of the entire system. Therefore, it is preferred to use the reboiler 3b pressure as a The operating index of the distillate vapor condensed stably in the reboiler 3b. From the viewpoint of the flow of the fluid, the reboiler pressure must be lower than the column top pressure of the product tower 6 to which the distillate vapor is supplied, and the pressure value must be stable from the viewpoint of stable operation, and therefore it is suitable as an index.
將製品塔6之餾出蒸氣通入高沸分離塔再沸器之情形時,兩塔之壓力關係影響純化乙腈中之烯丙醇及丙腈之濃度。推測其原因在於:若供給至高沸分離塔3之熱量不穩定,則高沸分離塔3中之烯丙醇及丙 腈之分離性能降低,且由製品塔6之塔壓變動或回流量之變動而進而亦導致製品塔6中之丙腈之分離性能之降低。因此,藉由將製品塔6之塔頂壓與高沸分離塔3之再沸器壓之關係設為上述較佳之範圍內,而容易將烯丙醇及丙腈之濃度維持為較低。When the distillate vapor of the product column 6 is passed to the high boiling separation column reboiler, the pressure relationship between the two columns affects the concentration of allyl alcohol and propionitrile in the purified acetonitrile. It is presumed that the reason is that if the heat supplied to the high boiling separation column 3 is unstable, the allyl alcohol and the sodium in the high boiling separation column 3 The separation performance of the nitrile is reduced, and the variation in column pressure or backflow of the product column 6 further results in a decrease in the separation performance of the propionitrile in the product column 6. Therefore, by setting the relationship between the column top pressure of the product column 6 and the reboiler pressure of the high boiling separation column 3 within the above preferred range, the concentration of allyl alcohol and propionitrile is easily maintained low.
關於將低沸分離塔5之餾出蒸氣通入高沸分離塔再沸器之情形時,兩塔之壓力關係亦同樣地影響純化乙腈中之烯丙醇、丙腈、唑及氨之濃度。關於其原因,本發明者等人推測原因與製品塔6之情況相同,即,若供給至高沸分離塔3之熱量不穩定,則會導致高沸分離塔3中之烯丙醇及丙腈之分離性能之降低,又,由低沸分離塔5之塔壓變動或回流量之變動而導致低沸分離塔5中之唑、氨等之分離性能之降低。關於兩塔之壓力關係,以利用安裝於高沸分離塔3之再沸器3c之殼側之壓力計所測定之壓力(表壓)成為低沸分離塔5之塔頂壓力(表壓)之較佳為0.90倍以下,更佳為0.50倍以下,進而較佳為0.20倍以下的方式調整分支閥5v。藉由將低沸分離塔5之塔頂壓與高沸分離塔3之再沸器壓之關係調整為上述較佳之範圍內,可使高沸分離塔內之壓力穩定化,而將第1蒸餾塔之壓力值之變動分別控制於中央值之±7%以內、±5%以內、±3%以內。藉此,可於第1蒸餾塔中進行精密之蒸餾,容易將純化乙腈中之烯丙醇、丙腈、唑及氨之濃度維持為較低。Regarding the case where the distillate vapor of the low boiling separation column 5 is passed to the high boiling separation column reboiler, the pressure relationship between the two columns also affects the allyl alcohol and propionitrile in the purified acetonitrile. The concentration of azole and ammonia. Regarding the reason, the inventors of the present invention presumed that the reason is the same as that of the product column 6, that is, if the heat supplied to the high boiling separation column 3 is unstable, it causes the allyl alcohol and propionitrile in the high boiling separation column 3. The decrease in separation performance, in turn, is caused by fluctuations in column pressure or return flow of the low boiling separation column 5, resulting in the low boiling separation column 5. Reduction in separation performance of azole, ammonia, and the like. With respect to the pressure relationship between the two columns, the pressure (gauge pressure) measured by a pressure gauge attached to the shell side of the reboiler 3c of the high boiling separation column 3 becomes the column top pressure (gauge pressure) of the low boiling separation column 5. The branch valve 5v is preferably adjusted to 0.90 times or less, more preferably 0.50 times or less, and still more preferably 0.20 times or less. By adjusting the relationship between the column top pressure of the low boiling separation column 5 and the reboiler pressure of the high boiling separation column 3 to the above preferred range, the pressure in the high boiling separation column can be stabilized, and the first distillation can be performed. The variation of the pressure value of the tower is controlled within ±7% of the central value, within ±5%, and within ±3%. Thereby, precise distillation can be carried out in the first distillation column, and it is easy to purify allyl alcohol and propionitrile in acetonitrile. The concentration of azole and ammonia is kept low.
再沸器3b中生成之蒸氣水係貯存於視需要而設置之蒸氣水筒(未圖示)中,並利用泵(未圖示)送至製品塔6之冷凝器中。較佳為於蒸氣水筒之氣相部中視需要而設置排氣管線,使未冷凝氣體返回製品塔6之冷凝器中。上述蒸氣水、未冷凝氣體及自製品塔6經由分支閥6v流出之餾出蒸氣流入至製品塔6之冷凝器中。作為製品塔6之冷凝器之冷媒,使用35℃以下之水而進行上述流體之冷凝及冷卻。冷凝液流下至回流筒中,一部分作為回流返回製品塔6中,其他通過管線21而作為 製品被提取。於回流筒中,為了提取未冷凝之氣體而設置有排氣管線21a。較佳為將未冷凝氣體導入至洗氣器中,利用水等進行吸收處理後,釋放至大氣中。The steam water generated in the reboiler 3b is stored in a steam water tank (not shown) provided as needed, and sent to a condenser of the product tower 6 by a pump (not shown). Preferably, an exhaust line is provided in the gas phase portion of the steam water tank as needed to return the non-condensed gas to the condenser of the product column 6. The vapor water, the uncondensed gas, and the distillate vapor flowing out of the product column 6 via the branch valve 6v flow into the condenser of the product column 6. As the refrigerant of the condenser of the product tower 6, the fluid is condensed and cooled using water of 35 ° C or lower. The condensate flows down to the reflux drum, a portion of which is returned to the product column 6 as reflux, and the other is passed through line 21 The product is extracted. In the reflux cylinder, an exhaust line 21a is provided for extracting uncondensed gas. Preferably, the non-condensed gas is introduced into the scrubber, and is subjected to absorption treatment with water or the like, and then released into the atmosphere.
同樣地,再沸器3c中生成之蒸氣水係貯存於視需要而設置之蒸氣水筒(未圖示)中,並利用泵(未圖示)送至低沸分離塔5之冷凝器中。較佳為於蒸氣水筒之氣相部中視需要而設置排氣管線,使未冷凝氣體返回低沸分離塔5之冷凝器中。上述蒸氣水、未冷凝氣體及自低沸點分離塔5經由分支閥5v流出之餾出蒸氣流入至低沸點分離塔5之冷凝器中。作為低沸分離塔5之冷凝器之冷媒,使用35℃以下之水而進行上述流體之冷凝及冷卻。冷凝液流下至回流筒中,一部分作為回流返回低沸分離塔5中,其他通過管線18而作為低沸點化合物被提取。於回流筒中,為了提取未冷凝之氣體而設置有排氣管線18a。較佳為將未冷凝氣體導入至洗氣器中,利用水等進行吸收處理後,釋放至大氣中。Similarly, the steam water generated in the reboiler 3c is stored in a steam water tank (not shown) provided as needed, and sent to a condenser of the low boiling separation column 5 by a pump (not shown). Preferably, an exhaust line is provided in the gas phase portion of the steam water tank as needed to return the non-condensed gas to the condenser of the low boiling separation column 5. The vapor water, the non-condensed gas, and the distillate vapor flowing out of the low-boiling point separation column 5 via the branch valve 5v flow into the condenser of the low-boiling separation column 5. As the refrigerant of the condenser of the low boiling separation column 5, condensation and cooling of the above fluid are carried out using water of 35 ° C or lower. The condensate flows down to the reflux drum, a portion of which is returned to the low boiling separation column 5 as reflux, and the other is extracted as a low boiling point compound through line 18. In the recirculation cylinder, an exhaust line 18a is provided for extracting uncondensed gas. Preferably, the non-condensed gas is introduced into the scrubber, and is subjected to absorption treatment with water or the like, and then released into the atmosphere.
藉由將自低沸分離塔5及/或製品塔6餾出之蒸氣用作高沸分離塔3之蒸餾用之熱源,可謀求伴隨著高沸分離塔3之再沸器蒸氣使用量之削減、低沸分離塔5及/或製品塔6之冷凝器冷卻水使用量之削減的能量效率化,並且可達成低沸分離塔5及/或製品塔6之冷凝器之小型化。自低沸分離塔5及/或製品塔6餾出之蒸氣通過專用之再沸器後,回流及被提取。藉由設置專用之再沸器,可對高沸分離塔3之各塔獨立穩定地供給熱量,且可無污染地回流至低沸分離塔5及/或製品塔6中。又,可使回流量穩定化,不易引起乙腈之純化製程整體之紊亂。By using the vapor distilled from the low boiling separation column 5 and/or the product column 6 as a heat source for distillation of the high boiling separation column 3, it is possible to reduce the amount of reboiler vapor used in the high boiling separation column 3. The energy reduction of the use of the condenser cooling water in the low boiling separation column 5 and/or the product column 6 can be achieved, and the miniaturization of the condenser of the low boiling separation column 5 and/or the product column 6 can be achieved. The vapor distilled from the low boiling separation column 5 and/or the product column 6 is passed through a dedicated reboiler, refluxed, and extracted. By providing a dedicated reboiler, heat can be independently and independently supplied to each of the columns of the high boiling separation column 3, and can be refluxed to the low boiling separation column 5 and/or the product column 6 without contamination. Moreover, the reflux flow can be stabilized, and the overall acetonitrile purification process is less likely to be disturbed.
各蒸餾塔較佳為分別於塔頂具有冷凝器,於塔底具有再沸器之層板塔或填充塔。作為層板塔之例,可列舉具有降流管之交叉流接觸型或無降流管之對流接觸型等。又,可使用泡罩型、多孔板型、閥型等者作為塔板之開口部。作為該蒸餾塔之級數,只要為10級以上則並 無特別限制,較佳為30~80級。作為填充塔之例,可使用填充有不規則填充物及/或規則充填物作為填充物之塔。作為不規則填充物,例如可使用拉西環、勒辛環、鮑爾環、柏耳鞍、英塔羅斯鞍、泰勒填料(Tellerette Packing)、狄克松環或麥克馬洪填料(McMahon Packing)等。作為規則填充物,例如可使用網狀結構之填充物。作為該等不規則及規則填充物之材質,可使用磁製、金屬製、塑膠製或碳製等者。又,該填充塔亦可於適當高度之位置上設置液體再分佈板而提高氣液之接觸效率。Each of the distillation columns preferably has a condenser at the top of the column and a layered column or packed column having a reboiler at the bottom of the column. Examples of the layered tower include a cross flow contact type having a downflow tube or a convection contact type having no downflow tube. Further, a blister type, a perforated plate type, a valve type or the like can be used as the opening of the tray. As the number of stages of the distillation column, as long as it is 10 or more There is no particular limitation, and it is preferably 30 to 80. As an example of the packed column, a column filled with an irregular filler and/or a regular filler as a filler can be used. As the irregular filler, for example, Raschig ring, Lexin ring, Pall ring, PSA saddle, Intalus saddle, Teller Packing, Dixon ring or McMahon Packing can be used. Wait. As the regular filler, for example, a filler of a mesh structure can be used. As the material of the irregular and regular fillers, magnetic, metal, plastic or carbon can be used. Moreover, the packed tower can also be provided with a liquid redistribution plate at a suitable height to improve the gas-liquid contact efficiency.
以下,藉由實施例而進一步詳細地說明本發明,但本發明並不限定於該等實施例。Hereinafter, the present invention will be described in more detail by way of examples, but the invention is not limited to the examples.
於乙腈中之雜質濃度測定中使用氣相層析法,此時之條件係如下所述。Gas chromatography was used for the measurement of the impurity concentration in acetonitrile, and the conditions at this time were as follows.
氣相層析法係使用Hewlett-Packard公司製造之HP-6890,管柱係使用Agilent Technologies公司製造之DB-624(長度60m×內徑0.32mm,膜厚5.0μm)。作為檢測器,使用FID(Flame Ionization Detector,火焰離子化檢測器),載流氣體係使用氦氣。The gas chromatography method was HP-6890 manufactured by Hewlett-Packard Co., Ltd., and the column was a DB-624 (length 60 m × inner diameter 0.32 mm, film thickness 5.0 μm) manufactured by Agilent Technologies. As the detector, FID (Flame Ionization Detector) was used, and the carrier gas system used helium gas.
管柱溫度條件係如下所述。The column temperature conditions are as follows.
初始溫度:70℃Initial temperature: 70 ° C
初始時間:10分鐘Initial time: 10 minutes
升溫速度:5.0℃/minHeating rate: 5.0 ° C / min
中間溫度:120℃Intermediate temperature: 120 ° C
後期時間:10分鐘Late time: 10 minutes
最終溫度:220℃Final temperature: 220 ° C
使用圖1所示之純化裝置而進行乙腈之純化。Purification of acetonitrile was carried out using the purification apparatus shown in Fig. 1.
自管線7將含有作為丙烯之氨氧化反應之副產物的乙腈15質量%之液體供給至乙腈濃縮塔1。自管線8分離去除氰化氫,自管線9分離去除水之一部分。自管線10提取蒸氣,於設置於管線10中之冷凝器(未圖示)中冷凝,而獲得含有乙腈65質量%之液體。作為其他組成,水為32質量%,氰化氫為1.6質量%,丙烯腈、烯丙醇、唑及丙腈等之合計為1.4質量%。From the line 7, a liquid containing 15% by mass of acetonitrile as a by-product of the ammoxidation reaction of propylene was supplied to the acetonitrile concentration column 1. Hydrogen cyanide is separated from line 8 and a portion of the water is separated from line 9. The vapor was taken out from the line 10, and condensed in a condenser (not shown) provided in the line 10 to obtain a liquid containing 65% by mass of acetonitrile. As another composition, water is 32% by mass, hydrogen cyanide is 1.6% by mass, acrylonitrile, allyl alcohol, The total of azole and propionitrile was 1.4% by mass.
將獲得之液體通過管線10而供給至反應槽2。自管線11於反應槽2中添加48質量%氫氧化鈉水溶液,並於73℃下反應8小時。The obtained liquid is supplied to the reaction tank 2 through the line 10. A 48% by mass aqueous sodium hydroxide solution was added to the reaction tank 2 from the line 11, and the reaction was carried out at 73 ° C for 8 hours.
將反應槽2之液體以2810kg/h通過管線12而送至高沸分離塔3。使0.4MPaG之蒸氣以2.8t/h流至設置於塔底之再沸器中而進行蒸餾。塔頂壓及塔底壓以絕對壓計分別為235mmHg及255mmHg,塔頂溫度及塔底溫度分別為41.5℃及58.9℃。高沸分離塔之壓力變動係以上述數值為中央值而為其±1%。自塔底以770kg/h提取含有烯丙醇、丙腈、氫氧化鈉及水等之液體而進行廢水處理。使自塔頂餾出之蒸氣於冷凝器中冷凝。將冷凝液以3940kg/h回流至高沸分離塔3中,以2040kg/h自管線14供給至脫水塔4之下部。The liquid of the reaction tank 2 was sent to the high boiling separation column 3 through the line 12 at 2810 kg/h. The steam of 0.4 MPaG was distilled at 2.8 t/h to a reboiler provided at the bottom of the column. The column top pressure and the bottom pressure are 235 mmHg and 255 mmHg, respectively, and the top temperature and the bottom temperature are 41.5 ° C and 58.9 ° C, respectively. The pressure fluctuation of the high boiling separation column is ±1% based on the above numerical value. The wastewater was treated by extracting a liquid containing allyl alcohol, propionitrile, sodium hydroxide, water, and the like at 770 kg/h from the bottom of the column. The vapor distilled from the overhead is condensed in a condenser. The condensate was refluxed to the high boiling separation column 3 at 3940 kg/h, and supplied from the line 14 to the lower portion of the dehydration column 4 at 2040 kg/h.
自脫水塔4之上部之管線15以300kg/h供給48質量%氫氧化鈉水溶液,使其與自管線14供給之含水粗乙腈進行液-液接觸。自管線16提取水相。自管線17以1850kg/h提取乙腈相而供給至低沸分離塔5。The line 15 from the upper portion of the dehydration column 4 was supplied with a 48 mass% aqueous sodium hydroxide solution at 300 kg/h to make liquid-liquid contact with the aqueous crude acetonitrile supplied from the line 14. The aqueous phase is extracted from line 16. The acetonitrile phase was extracted from the line 17 at 1850 kg/h and supplied to the low boiling separation column 5.
使0.4MPaG之蒸氣以2.6t/h流至低沸分離塔5之再沸器中而進行蒸餾。塔頂壓及塔底壓以絕對壓計分別為0.1172MPa及0.1181MPa,塔頂溫度及塔底溫度分別為78.8℃及86.4℃。低沸分離塔之壓力變動以上述數值為中央值而為其±1%。使自塔頂餾出之蒸氣於冷凝器中冷凝。使用28℃之水作為冷凝器之冷媒。將冷凝液以4150kg/h回流至低沸分離塔5中,並以300kg/h自管線18提取,去除唑及低沸點物質。管線18之液體係經廢水處理。將自管線19提取之1550kg/h之液體送至 製品塔6。The steam of 0.4 MPaG was distilled at 2.6 t/h into the reboiler of the low boiling separation column 5 to carry out distillation. The top pressure and the bottom pressure of the column are 0.1172 MPa and 0.1181 MPa, respectively, and the top temperature and the bottom temperature are 78.8 ° C and 86.4 ° C, respectively. The pressure fluctuation of the low boiling separation column is ±1% based on the above value. The vapor distilled from the overhead is condensed in a condenser. Water at 28 ° C was used as a refrigerant for the condenser. The condensate was refluxed to the low boiling separation column 5 at 4150 kg/h, and extracted from the line 18 at 300 kg/h to remove Oxazole and low boiling point substances. The liquid system of line 18 is treated with wastewater. The 1550 kg/h liquid extracted from line 19 is sent to product column 6.
使0.4MPaG之蒸氣以1.6t/h流至製品塔6之再沸器中而進行蒸餾。塔頂壓及塔底壓以絕對壓計分別為0.1100MPa及0.1112MPa,塔頂溫度及塔底溫度分別為81.2℃及82.2℃。製品塔之壓力變動以上述數值為中央值而為其±1%。自管線20以70kg/h提取含有丙腈或高沸點物質之液體而進行廢水處理。使自塔頂餾出之蒸氣於冷凝器中冷凝而流下至回流筒中。作為冷凝器之冷媒,使用28℃之水。使用泵使回流筒內之冷凝液以4380kg/h回流至製品塔6中,並以1480kg/h自管線21提取,而獲得經純化之乙腈。The steam of 0.4 MPaG was distilled at 1.6 t/h into the reboiler of the product column 6 to carry out distillation. The top pressure and the bottom pressure of the column are 0.1100 MPa and 0.1112 MPa, respectively, and the top temperature and the bottom temperature are 81.2 ° C and 82.2 ° C, respectively. The pressure fluctuation of the product tower is ±1% based on the above numerical value. Wastewater treatment was carried out from line 20 at 70 kg/h to extract a liquid containing propionitrile or a high boiling point substance. The vapor distilled from the overhead is condensed in the condenser and flows down to the reflux drum. As the refrigerant of the condenser, water at 28 ° C was used. The condensate in the reflux drum was refluxed to the product column 6 at 4380 kg/h using a pump, and extracted from the line 21 at 1480 kg/h to obtain purified acetonitrile.
對純化乙腈中之雜質進行分析,結果獲得表1所示之結果。The impurities in the purified acetonitrile were analyzed, and the results shown in Table 1 were obtained.
再沸器蒸氣及冷凝器冷卻水之使用量如表2所示。The amount of reboiler vapor and condenser cooling water used is shown in Table 2.
如圖2所示,於高沸分離塔3中追加1個再沸器3b,通入製品塔6之餾出蒸氣而用作熱源。又,設置貯存再沸器3b中生成之蒸氣水之蒸氣水筒(未圖示)、及將筒內之蒸氣水送至製品塔6之冷凝器中之泵(未圖示)。除該等以外,利用與比較例1相同之設備而純化乙腈。As shown in Fig. 2, one reboiler 3b is added to the high boiling separation column 3, and the distilled vapor of the product column 6 is passed to serve as a heat source. Further, a steam water cylinder (not shown) for storing the steam water generated in the reboiler 3b and a pump (not shown) for supplying the steam water in the cylinder to the condenser of the product tower 6 are provided. Except for these, acetonitrile was purified by the same apparatus as in Comparative Example 1.
初期,將製品塔6之冷凝器方向之閥6v完全打開。花1週緩緩地關閉閥6v,增加向高沸分離塔3之再沸器3b之熱量供給。同時,減少高沸分離塔3之再沸器3a之蒸氣。最終,將閥6v完全關閉。此時,製品塔6之塔頂壓(記為表壓「A」)為0.0100MPaG,再沸器3b之殼壓(記為表壓「B」)為0.0002MPaG,A、B各自之變動為±1%。製品塔6之餾出蒸氣為81.2℃,高沸分離塔3之塔底液為58.9℃。又,壓力比B/A之中央值為0.020,其變動為±3%。於閥6v完全關閉期間,並無製程之紊亂,又,獲得之乙腈之品質亦並無問題。閥6v完全關閉後,製品塔6之餾出蒸氣全部流至高沸分離塔3之再沸器3b中,之後使自再沸器3b排出之蒸氣水流下至筒(未圖示)中。筒內之蒸氣水係利用泵(未圖示)而流入至製品塔冷凝器中。Initially, the valve 6v in the direction of the condenser of the product tower 6 is fully opened. The valve 6v was slowly closed for one week to increase the heat supply to the reboiler 3b of the high boiling separation column 3. At the same time, the vapor of the reboiler 3a of the high boiling separation column 3 is reduced. Finally, the valve 6v is completely closed. At this time, the top pressure of the product tower 6 (indicated as gauge pressure "A") was 0.0100 MPaG, and the shell pressure of the reboiler 3b (indicated as gauge pressure "B") was 0.0002 MPaG, and the respective changes of A and B were ±1%. The distillation vapor of the product column 6 was 81.2 ° C, and the bottom liquid of the high boiling separation column 3 was 58.9 ° C. Further, the central value of the pressure ratio B/A is 0.020, and the variation is ±3%. During the period when the valve 6v is completely closed, there is no process disorder, and the quality of the obtained acetonitrile is not problematic. After the valve 6v is completely closed, all of the distillate vapor of the product column 6 flows into the reboiler 3b of the high boiling separation column 3, and then the vapor water discharged from the reboiler 3b is discharged to a cylinder (not shown). The vapor water in the cylinder flows into the product tower condenser by means of a pump (not shown).
對經純化之乙腈之雜質進行分析,結果獲得表3所示之結果。The impurities of the purified acetonitrile were analyzed, and the results shown in Table 3 were obtained.
再沸器蒸氣及冷凝器冷卻水之使用量如表4所示。The amount of reboiler vapor and condenser cooling water used is shown in Table 4.
除製品塔6之餾出蒸氣外,亦進而將低沸分離塔5之餾出蒸氣用作高沸分離塔3之再沸器3c之熱源,除此以外,利用與實施例1相同之 設備純化乙腈。低沸分離塔5之餾出蒸氣之流向係如圖3所示。In addition to the distillate vapor of the product column 6, the distillate vapor of the low boiling separation column 5 is further used as the heat source of the reboiler 3c of the high boiling separation column 3, except that the same as in the first embodiment. Equipment for purification of acetonitrile. The flow direction of the distillate vapor of the low boiling separation column 5 is as shown in FIG.
初期,將低沸分離塔5之冷凝器方向之閥5v完全打開。將閥5v完全打開之期間,並無製程之紊亂,又,獲得之乙腈之品質亦並無問題。花1週緩緩地關閉閥5v,最終關閉10%(90%打開之狀態)。此時,低沸分離塔5之塔頂壓(記為表壓「A」)為0.0172MPaG,塔頂溫度及塔底溫度分別為78.8℃及86.4℃。高沸分離塔3之再沸器3c之殼壓(記為表壓「B」)為0.0032MPaG,塔頂溫度及塔底溫度分別為41.5℃及58.9℃。又,壓力比B/A之中央值為0.19。又,高沸分離塔塔頂之壓力之變動為±1%。Initially, the valve 5v in the condenser direction of the low boiling separation column 5 is completely opened. During the period when the valve 5v is fully opened, there is no process disorder, and the quality of the obtained acetonitrile is not problematic. It takes 5 weeks to slowly close the valve 5v and finally closes 10% (90% open state). At this time, the column top pressure (indicated as gauge pressure "A") of the low boiling separation column 5 was 0.0172 MPaG, and the column top temperature and the bottom temperature were 78.8 ° C and 86.4 ° C, respectively. The shell pressure (denoted as gauge pressure "B") of the reboiler 3c of the high boiling separation column 3 was 0.0032 MPaG, and the temperature at the top of the column and the temperature at the bottom of the column were 41.5 ° C and 58.9 ° C, respectively. Further, the central value of the pressure ratio B/A is 0.19. Further, the pressure at the top of the high boiling separation column was ±1%.
製品塔6之塔頂壓(記為表壓「A'」)為0.0100MPaG,再沸器3b之殼壓(記為表壓「B'」)為0.0002MPaG,A'、B'各自之變動為±1%。The top pressure of the product tower 6 (denoted as gauge pressure "A'") is 0.0100 MPaG, and the shell pressure of the reboiler 3b (denoted as gauge pressure "B'") is 0.0002 MPaG, and the respective changes of A' and B' It is ±1%.
對經純化之乙腈之雜質進行分析,結果獲得表5所示之結果。The impurities of the purified acetonitrile were analyzed, and the results shown in Table 5 were obtained.
再沸器蒸氣及冷凝器冷卻水之使用量如表6所示。The amount of reboiler vapor and condenser cooling water used is shown in Table 6.
如圖4所示,於高沸分離塔3中追加1個再沸器3c,通入低沸分離塔5之塔底液而用作熱源,除此以外,利用與比較例1相同之設備而純 化乙腈。As shown in Fig. 4, one reboiler 3c was added to the high boiling separation column 3, and the bottom liquid of the low boiling separation column 5 was passed as a heat source, and the same equipment as in Comparative Example 1 was used. pure Acetonitrile.
初期,將高沸分離塔追加再沸器3c之旁路閥51v完全打開。緩緩地關閉上述旁路閥51v,增加向高沸分離塔3之再沸器3b之熱量供給。最終,完全關閉閥51v。該期間,高沸分離塔3及低沸分離塔5各自之溫度及壓力之變動為±1%。Initially, the bypass valve 51v of the high boiling separation tower additional reboiler 3c is fully opened. The above bypass valve 51v is gradually closed to increase the heat supply to the reboiler 3b of the high boiling separation column 3. Finally, the valve 51v is completely closed. During this period, the temperature and pressure of each of the high boiling separation column 3 and the low boiling separation column 5 were ±1%.
對經純化之乙腈之雜質進行分析,結果獲得表7所示之結果。The impurities of the purified acetonitrile were analyzed, and the results shown in Table 7 were obtained.
再沸器蒸氣及冷凝器冷卻水之使用量如表8所示,且各自之總使用量與比較例1並無差異。The amounts of reboiler vapor and condenser cooling water used are shown in Table 8, and the total amount of use was not different from that of Comparative Example 1.
最終將閥5v關閉50%,除此以外,利用與實施例2相同之設備及方法純化乙腈。初期,低沸分離塔5之塔頂壓(表壓)為0.0172MPaG,塔頂溫度及塔底溫度分別為78.8℃及86.4℃。高沸分離塔3之再沸器3c之殼壓(表壓)為0.0168MPaG,塔頂溫度及塔底溫度分別為41.5℃及58.9℃。The acetonitrile was purified by the same apparatus and method as in Example 2 except that the valve 5v was finally closed by 50%. Initially, the column top pressure (gauge pressure) of the low boiling separation column 5 was 0.0172 MPaG, and the column top temperature and the bottom temperature were 78.8 ° C and 86.4 ° C, respectively. The shell pressure (gauge pressure) of the reboiler 3c of the high boiling separation column 3 was 0.0168 MPaG, and the temperature at the top of the column and the temperature at the bottom of the column were 41.5 ° C and 58.9 ° C, respectively.
對經純化之乙腈之雜質進行分析,結果獲得表9所示之結果。The impurities of the purified acetonitrile were analyzed, and the results shown in Table 9 were obtained.
再沸器蒸氣及冷凝器冷卻水之使用量如表10所示。The amount of reboiler vapor and condenser cooling water used is shown in Table 10.
自純化開始起不久,低沸分離塔5及高沸分離塔3之壓力分別維持於±10%,但大約1天後,高沸分離塔3之再沸器3c之殼壓(表壓)於0.0071MPaG~0.0170MPaG之間波動。伴隨於此,高沸分離塔3及低沸分離塔5之壓力亦開始於約±20%之範圍內波動。Shortly after the start of purification, the pressures of the low boiling separation column 5 and the high boiling separation column 3 were maintained at ±10%, respectively, but after about one day, the shell pressure (gauge pressure) of the reboiler 3c of the high boiling separation column 3 was Fluctuation between 0.0071MPaG~0.0170MPaG. Along with this, the pressures of the high boiling separation column 3 and the low boiling separation column 5 also start to fluctuate within a range of about ± 20%.
對波動開始後純化之乙腈之雜質進行分析,結果獲得表11所示之結果。The impurities of the purified acetonitrile after the start of the fluctuation were analyzed, and as a result, the results shown in Table 11 were obtained.
自實施例2之狀態緩緩地關閉閥5v。將此時閥5v之關閉程度(閉合狀況)與低沸分離塔5之塔頂壓及高沸分離塔再沸器3b之殼壓示於表12。又,關於閥5v之雜質濃度,亦示於表12。The valve 5v was gradually closed from the state of the second embodiment. The degree of closure of the valve 5v at this time (closed condition) and the column top pressure of the low boiling separation column 5 and the shell pressure of the high boiling separation column reboiler 3b are shown in Table 12. Further, the impurity concentration of the valve 5v is also shown in Table 12.
關於再沸器蒸氣及冷凝器冷卻水之使用量,如表13所示。The amounts of use of the reboiler vapor and the condenser cooling water are shown in Table 13.
將含有作為丙烷之氨氧化反應之副產物的乙腈12質量%之液體供給至與實施例2相同之設備而進行乙腈之純化。Purification of acetonitrile was carried out by supplying a liquid containing 12% by mass of acetonitrile as a by-product of the ammoxidation reaction of propane to the same apparatus as in Example 2.
將含有乙腈12質量%之液體自管線7供給至乙腈濃縮塔1。自管線8分離去除氰化氫,自管線9分離去除水之一部分。自管線10提取蒸氣並於設置於管線10中之冷凝器(未圖示)中冷凝,而獲得含有乙腈64質量%之液體。作為其他組成,水為33質量%,氰化氫為1.7質量%,丙烯腈、烯丙醇及丙腈等之合計為1.3質量%。A liquid containing 12% by mass of acetonitrile was supplied from the line 7 to the acetonitrile concentration column 1. Hydrogen cyanide is separated from line 8 and a portion of the water is separated from line 9. The vapor was extracted from the line 10 and condensed in a condenser (not shown) provided in the line 10 to obtain a liquid containing 64% by mass of acetonitrile. As another composition, water was 33% by mass, hydrogen cyanide was 1.7% by mass, and the total of acrylonitrile, allyl alcohol, and propionitrile was 1.3% by mass.
將上述中獲得之液體通過管線10而供給至反應槽2。自管線11於反應槽2中添加48質量%氫氧化鈉水溶液,於73℃下反應8小時。The liquid obtained in the above is supplied to the reaction tank 2 through the line 10. A 48% by mass aqueous sodium hydroxide solution was added to the reaction tank 2 from the line 11, and the reaction was carried out at 73 ° C for 8 hours.
將反應槽2之液體以2810kg/h通過管線12而送至高沸分離塔3。 使0.4MPaG之蒸氣以2.8t/h流至設置於塔底之再沸器中而進行蒸餾。塔頂壓及塔底壓以絕對壓計分別為235mmHg及255mmHg,塔頂溫度及塔底溫度分別為41.5℃及58.9℃。高沸分離塔之壓力變動以上述數值為中央值而為其±1%。自塔底以770kg/h提取含有烯丙醇、丙腈、氫氧化鈉及水等之液體而進行廢水處理。使自塔頂餾出之蒸氣於冷凝器中冷凝。使冷凝液以3940kg/h回流至高沸分離塔3中,以2040kg/h自管線14供給至脫水塔4之下部。The liquid of the reaction tank 2 was sent to the high boiling separation column 3 through the line 12 at 2810 kg/h. The steam of 0.4 MPaG was distilled at 2.8 t/h to a reboiler provided at the bottom of the column. The column top pressure and the bottom pressure are 235 mmHg and 255 mmHg, respectively, and the top temperature and the bottom temperature are 41.5 ° C and 58.9 ° C, respectively. The pressure fluctuation of the high boiling separation column is ±1% based on the above numerical value. The wastewater was treated by extracting a liquid containing allyl alcohol, propionitrile, sodium hydroxide, water, and the like at 770 kg/h from the bottom of the column. The vapor distilled from the overhead is condensed in a condenser. The condensate was refluxed to the high boiling separation column 3 at 3940 kg/h, and supplied from the line 14 to the lower portion of the dehydration column 4 at 2040 kg/h.
自脫水塔4之上部之管線15以300kg/h供給48質量%氫氧化鈉水溶液,使其與自管線14供給之含水粗乙腈進行液-液接觸。自管線16提取水相。自管線17以1850kg/h提取乙腈相而供給至低沸分離塔5。The line 15 from the upper portion of the dehydration column 4 was supplied with a 48 mass% aqueous sodium hydroxide solution at 300 kg/h to make liquid-liquid contact with the aqueous crude acetonitrile supplied from the line 14. The aqueous phase is extracted from line 16. The acetonitrile phase was extracted from the line 17 at 1850 kg/h and supplied to the low boiling separation column 5.
使0.4MPaG之蒸氣以2.6t/h流至低沸分離塔5之再沸器中而進行蒸餾。塔頂壓及塔底壓以絕對壓計分別為0.1172MPa及0.1181MPa,塔頂溫度及塔底溫度分別為78.8℃及86.4℃。低沸分離塔之壓力變動以上述數值為中央值而為其±1%。使自塔頂餾出之蒸氣於冷凝器中冷凝。作為冷凝器之冷媒,使用28℃之水。使冷凝液以4150kg/h回流至低沸分離塔5中,以300kg/h自管線18提取而去除低沸點物質。管線18之液體係經廢水處理。將自管線19提取之1550kg/h之液體送至製品塔6。The steam of 0.4 MPaG was distilled at 2.6 t/h into the reboiler of the low boiling separation column 5 to carry out distillation. The top pressure and the bottom pressure of the column are 0.1172 MPa and 0.1181 MPa, respectively, and the top temperature and the bottom temperature are 78.8 ° C and 86.4 ° C, respectively. The pressure fluctuation of the low boiling separation column is ±1% based on the above value. The vapor distilled from the overhead is condensed in a condenser. As the refrigerant of the condenser, water at 28 ° C was used. The condensate was refluxed to the low boiling separation column 5 at 4,150 kg/h, and extracted from the line 18 at 300 kg/h to remove low-boiling substances. The liquid system of line 18 is treated with wastewater. The 1550 kg/h liquid extracted from line 19 is sent to product column 6.
使0.4MPaG之蒸氣以1.6t/h流至製品塔6之再沸器中而進行蒸餾。塔頂壓及塔底壓以絕對壓計分別為0.1100MPa及0.1112MPa,塔頂溫度及塔底溫度分別為81.2℃及82.2℃。製品塔之壓力變動以上述數值為中央值而為其±1%。自管線20提取含有丙腈或高沸點物質之液體70kg/h而進行廢水處理。使自塔頂餾出之蒸氣於冷凝器中冷凝而流下至回流筒中。作為冷凝器之冷媒,使用28℃之水。利用泵使回流筒內之冷凝液以4380kg/h回流至製品塔6中,以1480kg/h自管線21提取而獲得經純化之乙腈。將純化乙腈中之雜質之分析結果示於表14。再 沸器蒸氣及冷凝器冷卻水之使用量與比較例1相同。The steam of 0.4 MPaG was distilled at 1.6 t/h into the reboiler of the product column 6 to carry out distillation. The top pressure and the bottom pressure of the column are 0.1100 MPa and 0.1112 MPa, respectively, and the top temperature and the bottom temperature are 81.2 ° C and 82.2 ° C, respectively. The pressure fluctuation of the product tower is ±1% based on the above numerical value. Waste water treatment was carried out by extracting 70 kg/h of a liquid containing propionitrile or a high-boiling substance from the line 20. The vapor distilled from the overhead is condensed in the condenser and flows down to the reflux drum. As the refrigerant of the condenser, water at 28 ° C was used. The condensate in the reflux drum was refluxed to the product column 6 at 4,380 kg/h by means of a pump, and extracted from the line 21 at 1480 kg/h to obtain purified acetonitrile. The analysis results of the impurities in the purified acetonitrile are shown in Table 14. again The amount of use of the boiler vapor and the condenser cooling water was the same as in Comparative Example 1.
於上述之製程中,於高沸分離塔3中追加如圖2及圖3所示之再沸器3b及3c。In the above-described process, reboilers 3b and 3c as shown in Figs. 2 and 3 are added to the high boiling separation column 3.
緩緩地關閉閥6v,增加向高沸分離塔3之再沸器3b之熱量供給。最終完全關閉閥6v。此時,製品塔6之塔頂壓(記為表壓「A」)為0.0100MPaG,再沸器3b之殼壓(記為表壓「B」)為0.0020MPaG,壓力比B/A為0.020。又,高沸分離塔塔頂之壓力之變動為±0%。The valve 6v is gradually closed to increase the heat supply to the reboiler 3b of the high boiling separation column 3. The valve 6v is finally completely closed. At this time, the top pressure of the product tower 6 (indicated as gauge pressure "A") was 0.0100 MPaG, the shell pressure of the reboiler 3b (denoted as gauge pressure "B") was 0.0020 MPaG, and the pressure ratio B/A was 0.020. . Further, the pressure at the top of the high boiling separation column was ±0%.
繼而,緩緩地關閉閥5v,最終關閉35%。此時,低沸分離塔5之塔頂壓(記為表壓「A'」)為0.0172MPaG,高沸分離塔3之再沸器3c之殼壓(記為表壓「B'」)為0.0108MPaG,壓力比B'/A'之中央值為0.63。又,高沸分離塔塔頂之壓力之變動為±1%。Then, the valve 5v is slowly closed, and finally 35% is closed. At this time, the column top pressure of the low boiling separation column 5 (indicated as gauge pressure "A'") is 0.0172 MPaG, and the shell pressure (denoted as gauge pressure "B'") of the reboiler 3c of the high boiling separation column 3 is 0.0108 MPaG, the central value of the pressure ratio B'/A' is 0.63. Further, the pressure at the top of the high boiling separation column was ±1%.
對經純化之乙腈之雜質進行分析,結果獲得表15所示之結果。The impurities of the purified acetonitrile were analyzed, and the results shown in Table 15 were obtained.
再沸器蒸氣及冷凝器冷卻水之使用量如表16所示。The amount of reboiler vapor and condenser cooling water used is shown in Table 16.
自上述實施例及比較例之結果可知,於純化高純度之乙腈之製程中,藉由將自製品塔6及/或低沸分離塔5餾出之蒸氣用作高沸點分離塔3之再沸器之熱源,可明顯地降低製程中之能量消耗量。As is apparent from the results of the above examples and comparative examples, in the process of purifying high-purity acetonitrile, the vapor distilled from the product column 6 and/or the low-boiling separation column 5 is used as the reboiling of the high-boiling separation column 3. The heat source of the device can significantly reduce the energy consumption in the process.
本申請案係基於2012年3月26日向日本專利廳提出申請之日本專利申請案(日本專利特願2012-070086)者,其內容係作為參照而引用於此。The present application is based on Japanese Patent Application No. 2012-070086, filed on Jan.
本發明係純化所使用之能量消耗量較少,且純化設備及步驟均簡易之製程。因此,可將成本之上升抑制於最小限度,並且亦可效率良好地純化可用於醫藥中間物之合成、純化之溶劑、DNA合成、純化溶劑、有機EL材料合成用溶劑、電子零件之清洗溶劑等用途之高純度之乙腈。The invention is a process for purifying the energy consumption, and the purification equipment and the steps are simple. Therefore, the increase in cost can be minimized, and the solvent which can be used for synthesis and purification of a pharmaceutical intermediate, DNA synthesis, a purification solvent, a solvent for synthesizing an organic EL material, a cleaning solvent for an electronic component, and the like can be efficiently purified. High purity acetonitrile for use.
Claims (8)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012070086 | 2012-03-26 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201343616A TW201343616A (en) | 2013-11-01 |
| TWI453185B true TWI453185B (en) | 2014-09-21 |
Family
ID=49259862
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW102110542A TWI453185B (en) | 2012-03-26 | 2013-03-25 | Purification of acetonitrile |
Country Status (7)
| Country | Link |
|---|---|
| JP (1) | JP6143744B2 (en) |
| KR (1) | KR101648653B1 (en) |
| CN (1) | CN104203909B (en) |
| IN (1) | IN2014DN07599A (en) |
| SG (1) | SG11201405296QA (en) |
| TW (1) | TWI453185B (en) |
| WO (1) | WO2013146609A1 (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3012140B1 (en) * | 2013-10-18 | 2016-08-26 | Arkema France | UNIT AND PROCESS FOR THE PURIFICATION OF RAW METHYL METHACRYLATE |
| US10336690B2 (en) | 2014-02-24 | 2019-07-02 | Honeywell International Inc. | Methods and systems for processing an acetonitrile waste stream |
| CN104193651B (en) * | 2014-08-15 | 2017-01-18 | 江苏九天高科技股份有限公司 | Refining method and device for synthesizing acetonitrile from acetic acid by ammoniation |
| CN106496069B (en) * | 2015-09-06 | 2024-05-03 | 中国石油化工股份有限公司 | Energy-saving device and energy-saving method of acetonitrile refining system |
| CN106699599A (en) * | 2015-11-16 | 2017-05-24 | 英尼奥斯欧洲股份公司 | Heads column pump circulation |
| CN109704990B (en) * | 2017-10-26 | 2022-02-01 | 中国石油化工股份有限公司 | Refining method of high-purity acetonitrile |
| CN107812393A (en) * | 2017-10-27 | 2018-03-20 | 烟台国邦化工机械科技有限公司 | A kind of methanol three-effect rectification system and technique |
| CN110437079A (en) * | 2019-08-26 | 2019-11-12 | 山东齐鲁石化工程有限公司 | The process system of diethylamine and triethylamine is recycled from waste water |
| CN111359247A (en) * | 2020-03-24 | 2020-07-03 | 常州工程职业技术学院 | A method for calculating the number of theoretical plates required for batch distillation separation |
| EP4208439A1 (en) * | 2020-09-04 | 2023-07-12 | Ascend Performance Materials Operations LLC | Acetonitrile separation process |
| CN114213282B (en) * | 2021-12-21 | 2024-07-30 | 山东博苑医药化学股份有限公司 | Acetonitrile recovery method of acid acetonitrile-containing waste solvent |
| CN115180756A (en) * | 2022-06-10 | 2022-10-14 | 武汉北湖云峰环保科技有限公司 | Acetonitrile waste liquid purification and recovery device and method |
| CN116855274B (en) * | 2023-08-21 | 2025-12-09 | 天津奥展兴达化工技术有限公司 | Petroleum atmospheric and vacuum distillation device and technology thereof |
| CN119607594B (en) * | 2024-11-11 | 2025-10-24 | 天津大学 | Dual low-temperature heat source negative pressure heat sink multi-effect crude methanol distillation device and process method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4308108A (en) * | 1979-03-28 | 1981-12-29 | Asahi Kasei Kogyo Kabushiki Kaisha | Process for purification of crude acetonitrile |
| CN1524849A (en) * | 2003-01-14 | 2004-09-01 | Recycle of condensed quench overheads in a process for purifying acrylonitrile | |
| CN101171233A (en) * | 2005-05-10 | 2008-04-30 | 旭化成化学株式会社 | High-purity acetonitrile and method for producing same |
| CN101648888A (en) * | 2009-09-21 | 2010-02-17 | 浙江新化化工股份有限公司 | Method for preparing acetonitrile |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55129257A (en) * | 1979-03-28 | 1980-10-06 | Asahi Chem Ind Co Ltd | Purification of acetonitrile containing hydrogen cyanide |
| JPS55143949A (en) * | 1979-04-26 | 1980-11-10 | Asahi Chem Ind Co Ltd | Recovery of purified acetonitrile |
| JPS55153757A (en) | 1979-05-18 | 1980-11-29 | Asahi Chem Ind Co Ltd | Purification of crude acetonitrile by dehydration |
| JPH03246269A (en) | 1990-02-21 | 1991-11-01 | Asahi Chem Ind Co Ltd | How to increase sales of acetonitrile |
| TW402583B (en) * | 1996-04-10 | 2000-08-21 | Standard Oil Co | Purification of acetonitrile by a distillative recovery/ion exchange resin treatment process |
| JPH1135542A (en) * | 1997-07-09 | 1999-02-09 | Standard Oil Co:The | Purification of acetonitrile by distillation recovery / ion exchange resin treatment process |
| JP2000086592A (en) * | 1998-09-04 | 2000-03-28 | Daicel Chem Ind Ltd | Method and apparatus for purifying carbonic acid diester |
| JP2000136154A (en) * | 1998-10-30 | 2000-05-16 | Mitsubishi Chemicals Corp | Method for purifying 1,2-dichloroethane |
| CN101890249A (en) * | 2010-07-22 | 2010-11-24 | 蓝仁水 | Energy-saving process method for rectifying and separating three fractions |
| MY161379A (en) * | 2010-08-25 | 2017-04-14 | Uop Llc | Energy conservation in heavy-hydrocarbon distillation |
| CN102516119B (en) * | 2011-12-15 | 2014-04-30 | 惠生工程(中国)有限公司 | Continuous low-energy consumption acetonitrile refining process |
-
2013
- 2013-03-22 IN IN7599DEN2014 patent/IN2014DN07599A/en unknown
- 2013-03-22 JP JP2014507830A patent/JP6143744B2/en active Active
- 2013-03-22 KR KR1020147020166A patent/KR101648653B1/en active Active
- 2013-03-22 SG SG11201405296QA patent/SG11201405296QA/en unknown
- 2013-03-22 WO PCT/JP2013/058368 patent/WO2013146609A1/en not_active Ceased
- 2013-03-22 CN CN201380014926.XA patent/CN104203909B/en active Active
- 2013-03-25 TW TW102110542A patent/TWI453185B/en active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4308108A (en) * | 1979-03-28 | 1981-12-29 | Asahi Kasei Kogyo Kabushiki Kaisha | Process for purification of crude acetonitrile |
| CN1524849A (en) * | 2003-01-14 | 2004-09-01 | Recycle of condensed quench overheads in a process for purifying acrylonitrile | |
| CN101171233A (en) * | 2005-05-10 | 2008-04-30 | 旭化成化学株式会社 | High-purity acetonitrile and method for producing same |
| CN101648888A (en) * | 2009-09-21 | 2010-02-17 | 浙江新化化工股份有限公司 | Method for preparing acetonitrile |
Also Published As
| Publication number | Publication date |
|---|---|
| IN2014DN07599A (en) | 2015-05-15 |
| JPWO2013146609A1 (en) | 2015-12-14 |
| CN104203909A (en) | 2014-12-10 |
| TW201343616A (en) | 2013-11-01 |
| WO2013146609A1 (en) | 2013-10-03 |
| CN104203909B (en) | 2016-07-20 |
| KR20140112522A (en) | 2014-09-23 |
| KR101648653B1 (en) | 2016-08-16 |
| JP6143744B2 (en) | 2017-06-07 |
| SG11201405296QA (en) | 2014-11-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| TWI453185B (en) | Purification of acetonitrile | |
| CN104603101B (en) | Purification method of acetonitrile | |
| CN108337889B (en) | Purification method, production method and distillation apparatus of acrylonitrile | |
| JP6942134B2 (en) | Purification of mercaptans or thiophenes using septal distillation | |
| KR20030029481A (en) | Process for recovering acrolein or propionaldehyde from dilute aqueous streams | |
| AR074138A1 (en) | PROCESS AND APPARATUS FOR EFFICIENT RECOVERY OF DICLOROHIDRINS | |
| ZA200300416B (en) | Process for the purification and recovery of acetonitrile. | |
| JP2018517558A (en) | Distillation equipment | |
| US20120073954A1 (en) | Recovery of acetonitrile from a waste stream | |
| CN106687438B (en) | Method and apparatus for recovering (meth) acrylic acid | |
| JP5717280B2 (en) | Purification method of acrylonitrile | |
| TWI708629B (en) | Recovery column | |
| CN108026015B (en) | The preparation method of (meth)acrylic acid | |
| BR112013026747B1 (en) | high pressure nitration process | |
| JP5255325B2 (en) | Method and apparatus for purifying crude propane and / or crude propylene | |
| CN110776408B (en) | Purification method for acrolein | |
| TW201504204A (en) | Improved process for refining nitriles | |
| JP4961209B2 (en) | Method for producing caprolactam from impure 6-aminocapronitrile containing tetrahydroazepine | |
| JP5785728B2 (en) | Unsaturated nitrile distillation method and distillation apparatus, and unsaturated nitrile production method | |
| JP5344741B2 (en) | Purification method of acrylonitrile | |
| RU2720939C2 (en) | Control of extraction column | |
| TW201808875A (en) | Process for producing acetic acid | |
| JP2013082709A (en) | Method for obtaining propylene oxide |