1300369 九、發明說明： 【發明所屬之技術領域】 本發明係應用於製造高爾夫球桿頭之蠟模元件結合治 具與結合方法，特別是指一種利用兩個成型蠟模元件之模 具，以輔助將兩個獨立蠟模元件對位結合的結合治具與結 合方法。 【先前技術】 請參照第1A圖與第1B圖，一般在進行蠟模結合時， 係將本體蠟模102與面板蠟模101以兩個成型模具各自成 型後分別取出，再以人工方式將面板蠟模1〇1定位於本體 蠟模102上並目視其結合位置，或是利用額外的定位工具 以固定本體蠟模102位置，但還是以人工定位面板蠟模101 於本體蠟模102上。然而，此定位方式會令本體蠟模102 與面板堪模101結合時發生錯位的情況，導致結合位置皆 會有所差異，而為防止錯位，常會在本體蠟模102與面板 蠟模101上分別設置凸緣及凸緣嵌鑲的槽部，因此就需要 比較精密的模具設計，進而需要更高的製造成本。 請參照第2A圖至第2C圖，通常在進行蠟模結合時， 需要於本體蠟模102與面板蠟模101之間預留結合間隙以 放置膠狀黏蠟物質103，再藉以手壓板104傳導雙手所施 5 1300369 分模面上分別設置一第一對位裝置與一第二對位裝置以協 助第一模塊與第二模塊對位組合。第二模塊中還設有一調 溫通道，其位於第一模塊與第二模塊之兩模穴組合位置之 外側，係注入一溫度為攝氏15度至攝氏85度範圍内之流 體來調節溫度。此外，第一對位裝置與第二對位裝置可為 插銷與對位孔，或以第一模塊與第二模塊以分模面形成相 互對應之互補形狀。 本發明更提供一種應用於製造高爾夫球桿頭之蠟模元 件結合方法，其包含下列步驟：提供一第一蠟模元件與一 第二躐模元件，第一躐模元件由一第一模具所成型並具有 一第一結合面，且第二蠟模元件由一第二模具所成型並具 有一第二結合面；提供一第一模塊，第一模塊係為第一模 具之上模，係具有一第一對位裝置並定位第一蠟模元件於 第一模塊之模穴中；提供一第二模塊，第二模塊係為第二 模具之下模，第二模塊具有一第二對位裝置與一調溫通 道，並定位第二蠟模元件於第二模塊之模穴中，而調溫通 道設置於第一模塊與第二模塊之兩模六組合位置之外側； 增高第二蠟模元件之第二結合面溫度以使第二結合面部位 軟化；對位第一對位裝置與第二對位裝置以組合第一模塊 於第二模塊上，並透過第二結合面以結合第一結合面；注 1300369 入加溫之流體於調溫通道中，以使第一結合面與第二結合 面之外緣部位熔融為一體；以及，注入冷卻之流體於調溫 通道中，以冷卻第一結合面與第二結合面之外緣部位。其 中，加溫第二結合面是利用一加熱壓板或一加熱壓棒等加 熱壓平工具予以加熱並接觸第二結合面，而加溫壓平工具 加熱後的溫度係為攝氏15度至攝氏8 5度範圍内。 採用上述之本發明製造方法，相較於先前技術，將獲 的以下益處：（(1)完全不須任何介質填充於蠟模結合面上， 可維持純淨的蠟液循環系統。（2)無需使用額外的定位工具 即可進行蠟模元件於結合時的定位工作，係利用相對應的 對位裝置以精準的組合第一模塊與第二模塊，以避免產生 蠟模元件結合錯位的情況，並穩定的控制兩蠟模元件結合 後的整體厚部。（3)可自由調節加熱的時間與溫度，無需擔 心兩蠟模元件無法熔融為一體，而且還提供冷卻功能以加 速堪模元件凝固時間；其次，兩犧模元件僅以本身材料即 可獲得緊密接合，有助於後續製程的快速進行。 【實施方式】 茲配合圖式將本發明較佳實施方法結合實施例說明如 下。 請先參照第3A圖至第3H圖所繪示之本發明結合方法 8 1300369 的結構示意圖，並參酌第4圖所示之本發明較佳實施例之 結合方法流程示意圖。本發明係應用於製造高爾夫球桿頭 之躐模元件結合治具，係輔助將獨立的一第一蝶模元件和 一第二蠟模元件結合成單一蠟模元件的結合方法，其步驟 包含： 提供一第一蠟模元件311與一第二蠟模元件321，第 一蠟模元件311由一第一模具310所成型並具有一第一結 合面3111，且第二蠟模元件321由一第二模具320所成型 並具有一第二結合面3211(步驟S401)。 提供一第一模塊312,第一模塊312係為第一模具310 之上模，第一模塊312具有一第一對位裝置3122並定位第 一蠟模元件311於第一模塊312之模穴中（步驟S402)。此 第一模具310具有第一模塊312與第一模具下模313，於 第一蠟模元件311成型時移除第一模具下模313，並將第 一蠟模元件311定位於第一模塊312的第一模塊模穴3121 中，且第一模塊312之分模面會露出所設置的第一對位裝 置3122(此以插銷為例）。 提供一第二模塊322,第二模塊322係為第二模具320 之下模，第二模塊322具有一第二對位裝置3222與一調溫 通道3223，並定位第二蠟模元件321於第二模塊322之模 9 1300369 穴中，而調溫通道3223設置於第一模塊312與第二模塊 322之兩模穴組合位置之外侧（步驟S403)。此第二模具320 具有一第二模具上模323與第二模塊322，於第二蠟模元 件321成型時移除第二模具上模323，並將第二蠟模元件 321定位於第二模塊322的第二模塊模穴3221中，且第二 模塊322之分模面會露出所設置的第二對位裝置3222(此 丨 以對位孔為例），而調溫通道3223於設置於第一模塊312 與第二模塊322之兩模穴組合位置之外侧，其位置同時最 ^ 靠_近第一蠟模元件311與第二蠟模元件321結合處。 、 增高第二蠟模元件321之第二結合面3211溫度以使第 二結合面3211部位軟化（步驟S404)。係利用一可涵蓋第 二結合面3211之加溫屢平工具，如加熱壓棒332或是加1300369 IX. Description of the Invention: [Technical Field] The present invention is applied to a wax mold component bonding jig and a bonding method for manufacturing a golf club head, and particularly to a mold using two molding wax mold components to assist A combination jig and bonding method for aligning two independent wax mold elements. [Prior Art] Referring to FIG. 1A and FIG. 1B, generally, when the wax mold is combined, the main wax mold 102 and the panel wax mold 101 are respectively formed by molding the two molding dies, and then the panels are manually removed. The wax pattern 101 is positioned on the body wax pattern 102 and visually in its bonded position, or an additional positioning tool is utilized to secure the position of the body wax pattern 102, but the panel wax pattern 101 is manually positioned on the body wax pattern 102. However, this positioning method may cause the body wax pattern 102 to be misaligned when combined with the panel mold 101, resulting in a difference in the bonding position, and in order to prevent misalignment, the body wax pattern 102 and the panel wax pattern 101 are often respectively separated. The provision of the flange and the groove of the flange insert requires a relatively precise mold design, which in turn requires higher manufacturing costs. Referring to FIG. 2A to FIG. 2C, in general, when performing wax mold bonding, a bonding gap is required between the main body wax mold 102 and the panel wax mold 101 to place the colloidal waxy substance 103, and then the hand pressure plate 104 is conducted. A first alignment device and a second alignment device are respectively disposed on the 5 1300369 parting surface of the hands to assist in the alignment of the first module and the second module. The second module is further provided with a temperature regulating passage which is located outside the combination position of the two modules of the first module and the second module, and injects a fluid having a temperature ranging from 15 degrees Celsius to 85 degrees Celsius to adjust the temperature. In addition, the first alignment device and the second alignment device may be a plug and a registration hole, or a complementary shape in which the first module and the second module are formed in a parting plane. The present invention further provides a method for bonding a wax mold component for manufacturing a golf club head, comprising the steps of: providing a first wax mold member and a second mold member, wherein the first mold member is provided by a first mold Forming and having a first bonding surface, and the second wax mold element is formed by a second mold and has a second bonding surface; a first module is provided, and the first module is a first mold upper mold a first alignment device and positioning the first wax mold element in the cavity of the first module; providing a second module, the second module is a second mold lower mold, and the second module has a second alignment device And a temperature regulating channel, and positioning the second wax mold component in the cavity of the second module, and the temperature regulating channel is disposed outside the combination position of the two modules of the first module and the second module; increasing the second wax mold component a second bonding surface temperature to soften the second bonding surface portion; the alignment first alignment device and the second alignment device combine the first module on the second module and pass through the second bonding surface to bond the first bonding Face; note 1300369 into heating Forming the temperature adjustment channel such that the first bonding surface and the outer edge portion of the second bonding surface are melted together; and injecting the cooling fluid into the temperature regulating channel to cool the first bonding surface and the second bonding surface The outer edge. Wherein, the heating second bonding surface is heated by a heating flattening tool such as a heating plate or a heating bar and contacting the second bonding surface, and the temperature of the heating and flattening tool is 15 degrees Celsius to 8 degrees Celsius. Within 5 degrees. With the above-described manufacturing method of the present invention, the following benefits will be obtained compared to the prior art: ((1) A pure wax liquid circulation system can be maintained without any medium filling on the wax mold bonding surface. (2) The positioning function of the wax pattern element when combined can be performed by using an additional positioning tool, and the first module and the second module are accurately combined by using the corresponding alignment device to avoid the occurrence of the misalignment of the wax pattern element, and Stable control of the overall thickness of the two wax mold elements combined. (3) can adjust the heating time and temperature freely, no need to worry about the two wax mold components can not be melted into one, but also provide cooling function to accelerate the solidification time of the molded components; Secondly, the two die-mode components can be tightly joined only by their own materials, which facilitates the rapid progress of the subsequent processes. [Embodiment] The preferred embodiment of the present invention will be described below in conjunction with the embodiments. 3A to 3H are schematic structural diagrams of the method 8 1300369 of the present invention, and combined with the preferred embodiment of the present invention shown in FIG. Method flow diagram. The invention is applied to a mold element combining fixture for manufacturing a golf club head, and is a method for combining a separate first butterfly mold element and a second wax mold element into a single wax mold element. The steps include: providing a first wax pattern element 311 and a second wax pattern element 321 formed by a first mold 310 and having a first bonding surface 3111, and a second wax pattern element 321 is formed by a second mold 320 and has a second bonding surface 3211 (step S401). A first module 312 is provided. The first module 312 is a first mold 310, and the first module 312 has a first module 312. a pair of positioning devices 3122 and positioning the first wax pattern member 311 in the cavity of the first module 312 (step S402). The first mold 310 has a first module 312 and a first mold lower mold 313, in the first wax mold The first mold lower mold 313 is removed when the element 311 is formed, and the first wax mold element 311 is positioned in the first module cavity 3121 of the first module 312, and the parting surface of the first module 312 is exposed. The first alignment device 3122 (this takes a pin as an example). a second module 322, the second module 322 is a lower mold of the second mold 320, the second module 322 has a second alignment device 3222 and a temperature regulating channel 3223, and positions the second wax pattern element 321 in the second The module 322 is in the cavity 9 1300369, and the temperature regulating channel 3223 is disposed on the outer side of the combination of the two modules of the first module 312 and the second module 322 (step S403). The second mold 320 has a second mold upper mold. 323 and the second module 322, the second mold upper mold 323 is removed when the second wax mold element 321 is formed, and the second wax mold element 321 is positioned in the second module mold hole 3221 of the second module 322, and The parting surface of the two modules 322 exposes the second alignment device 3222 (for example, the alignment hole is taken as an example), and the temperature regulating channel 3223 is disposed in the two holes of the first module 312 and the second module 322. On the outer side of the combined position, the position is at the same time closest to the junction of the first wax pattern member 311 and the second wax pattern member 321. The temperature of the second bonding surface 3211 of the second wax pattern member 321 is increased to soften the portion of the second bonding surface 3211 (step S404). Using a heating and flattening tool that can cover the second bonding surface 3211, such as heating the pressure bar 332 or adding
熱壓板331，來接觸第二結合面3211進行加溫，藉此將 I 第二結合面3211部位軟化但未達熔融的狀態，此時第二 結合面3211部位會變軟並具有黏性。 對位第一對位裝置3122與第二對位裝置3222以組合 第一模塊312於第二模塊322上，並透過第二結合面3211 以結合第一結合面3111(步驟S405)。係利用第一對位裝置 3122與第二對位裝置3222相互配合（利用插銷插入對位孔） 以使第一模塊312能準確與第二模塊322相互對位，此時 10 1300369 第二蠟模元件321會與第一蠟模元件311相對位並透過第 一結合面3111與第二結合面3211之對位以相互結合。 注入加溫之流體於調溫通道3223中，以使第一結合面 3111與第二結合面3211之外緣部位熔融為一體（步驟 5406) 。於調溫通道3223之中注入一流動的高溫流體，係 從第一蠟模元件311與第二蠟模元件321由第一結合面 3111與第二結合面3211的外輪廓部位開始加溫，以使第一 蠟模元件311與第二蠟模元件321逐漸熔融形成一體。 以及，注入冷卻之流體於調溫通道3223中，以冷卻第 一結合面3111與第二結合面3211之外緣部位（步驟 5407) 。係於調溫通道3223之中注入一流動的低溫流體， 以使第一結合面3111與第二結合面3211外緣部位熔融的 部位開始冷卻，以使第一蠟模元件311與第二蠟模元件321 結合形成為一單一蝶模元件341。 請同時參照第31圖與第3J圖，將第一模塊312與第 二模塊322移除以將此單一蠟模元件341脫模取出，並利 用加熱壓棒332除去此單一蠟模元件341的結合部位因熔 融產生的溢出物。 請參照第5圖，其為調溫通道3223之設置示意圖，於 此例中調溫通道3223係設置於第二模塊322中，並於第二 11 1300369 模塊模穴3221與第一模塊模穴3121之組合位置的外侧來 圍繞設置，此調溫通道3223具有一通道入口 32231與通道 出口 32232以形成封閉式的單一通道。此外，還可以增設 通道以區隔高溫流體與低溫流體的流動路徑。 請參照第6A圖至第6C圖，其為第二較佳實施例之結 構組合示意圖，係將第一模具610之第一模塊611的第一 對位裝置與第二模具620之第二模塊621的第二對位裝 置，分別從第一模塊611之分模面與第二模塊621之分模 面延伸形成相對應並可密合互補的形狀。於此例中第一模 塊611與第二模塊621之分面模分別形成對稱且斜度相同 的斜面滑道，用以引導並對位第一模塊611與第二模塊 621，而進行脫模亦是以斜面滑道來引導移除。 然而，本發明中所述第一蠟模係可為一本體蠟模且第 二蠟模為一面板蠟模之作業形態亦或是第一蠟模係為一面 板蠟模且第二蠟模為一本體躐模。 綜上所述，乃僅記載本發明為呈現解決問題所採用的 技術手段之較佳實施方式或實施例而已，並非用來限定本 發明專利實施之範圍。即凡與本發明專利申請範圍文義相 符，或依本發明專利範圍所做的均等變化與修飾，皆為本 發明專利範圍所涵蓋。 12 1300369 【圖式簡單說明】 第1A圖係先前技術之蠟模對位之示意圖； 第1B圖係先前技術之蠟模形成錯位之示意圖； 第2A圖係先前技術之膠狀黏蠟物質之設置示意圖； 第2B圖係先前技術之黏合蠟模之示意圖； 第2C圖係先前技術之黏合蠟模之示意圖； 第3A圖係第一模具之結構圖； 第3B圖係第一蠟模之定位圖； 第3C圖係第二模具之結構圖； 第3D圖係第二蠟模之定位圖； 第3E圖係以加熱壓板加熱結合面之示意圖； 第3F圖係以加熱壓棒加熱結合面之示意圖； 第3G圖係第一模塊與第二模塊對位示意圖； 第3H圖係第一模塊與第二模塊組合示意圖； 第31圖係單一蠟模元件之脫模示意圖； 第3J圖係單一蠟模元件之結合部位修飾圖； 第4圖係本發明之結合方法流程圖； 第5圖係本發明之調溫通道之結構示意圖； 第6A圖係本發明另一實施例之第一模具結構示意圖； 第6B圖係本發明另一實施例之第二模具結構示意圖；以及 13 1300369 第6C圖係本發明另一實施例之第一模塊與第二模塊組合 示意圖。 【主要元件符號說明】The hot platen 331 is brought into contact with the second bonding surface 3211 for heating, whereby the second bonding surface 3211 is softened but not melted, and the second bonding surface 3211 is softened and viscous. The first first alignment device 3122 and the second alignment device 3222 combine the first module 312 on the second module 322 and pass through the second bonding surface 3211 to bond the first bonding surface 3111 (step S405). The first alignment device 3122 and the second alignment device 3222 are used to cooperate with each other (the insertion hole is inserted into the alignment hole) so that the first module 312 can accurately align with the second module 322. At this time, the 10130300369 second wax pattern The element 321 is opposite to the first wax pattern element 311 and is aligned with the first bonding surface 3111 and the second bonding surface 3211 to be coupled to each other. The warming fluid is injected into the temperature regulating passage 3223 so that the first joint surface 3111 and the outer joint portion 3211 are melted integrally (step 5406). Injecting a flowing high-temperature fluid into the temperature regulating passage 3223, heating the outer portion of the first bonding surface 3111 and the second bonding surface 3211 from the first wax pattern member 311 and the second wax pattern member 321 to The first wax pattern member 311 and the second wax pattern member 321 are gradually melted to be integrated. And, the cooled fluid is injected into the temperature regulating passage 3223 to cool the outer edge portion of the first joint surface 3111 and the second joint surface 3211 (step 5407). A flowing cryogenic fluid is injected into the temperature regulating passage 3223 to cool the portion where the outer surface of the first bonding surface 3111 and the second bonding surface 3211 is melted, so that the first wax pattern member 311 and the second wax pattern are cooled. The element 321 is combined to form a single butterfly element 341. Referring to FIGS. 31 and 3J simultaneously, the first module 312 and the second module 322 are removed to take out the single wax pattern member 341, and the combination of the single wax pattern member 341 is removed by the heating rod 332. A spill due to melting. Please refer to FIG. 5 , which is a schematic diagram of the setting of the temperature regulating channel 3223. In this example, the temperature regulating channel 3223 is disposed in the second module 322, and in the second 11 1300369 module cavity 3221 and the first module cavity 3121 The outer side of the combined position is disposed around, and the temperature regulating passage 3223 has a passage inlet 32231 and a passage outlet 32232 to form a closed single passage. In addition, channels can be added to separate the flow paths of high temperature fluids and cryogenic fluids. Please refer to FIG. 6A to FIG. 6C , which are structural combination diagrams of the second preferred embodiment, which is a first alignment device of the first module 611 of the first mold 610 and a second module 621 of the second mold 620 . The second alignment device respectively extends from the parting surface of the first module 611 and the parting surface of the second module 621 to form a corresponding complementary shape. In this example, the surface molds of the first module 611 and the second module 621 respectively form symmetrical and inclined ramps for guiding the first module 611 and the second module 621, and performing demolding. The ramp is used to guide the removal. However, in the present invention, the first wax mold may be a bulk wax mold and the second wax mold is a work of a panel wax mold, or the first wax mold is a panel wax mold and the second wax mold is A model of the body. In view of the foregoing, it is merely described that the present invention is a preferred embodiment or embodiment of the technical means for solving the problem, and is not intended to limit the scope of the invention. That is, the equivalent changes and modifications made in accordance with the scope of the patent application of the present invention or the scope of the invention are covered by the scope of the invention. 12 1300369 [Simple description of the drawings] Figure 1A is a schematic diagram of the wax pattern alignment of the prior art; Figure 1B is a schematic diagram of the prior art wax pattern formation misalignment; Figure 2A is the setting of the prior art gel-like wax material 2B is a schematic view of a prior art bonded wax mold; 2C is a schematic view of a prior art bonded wax mold; 3A is a structural view of the first mold; and FIG. 3B is a first wax mold positioning map; 3C is a structural diagram of the second mold; 3D is a positioning diagram of the second wax mold; 3E is a schematic diagram of heating the bonding surface with a heating plate; FIG. 3F is a schematic diagram of heating the bonding surface with a heating bar 3G is a schematic diagram of the alignment of the first module and the second module; FIG. 3H is a schematic diagram of the combination of the first module and the second module; FIG. 31 is a schematic diagram of the demolding of a single wax mold component; Figure 4 is a structural diagram of a combination method of the present invention; Figure 5 is a schematic structural view of a temperature regulation channel of the present invention; and Figure 6A is a schematic view of a first mold structure according to another embodiment of the present invention; Figure 6B A schematic view of a second embodiment of the mold structure according to another embodiment; FIG. 6C and 131,300,369 second embodiment of the system of the first module and the second module to another embodiment of the present invention is a combination of FIG. [Main component symbol description]
101 面板蝶模 102 本體壤模 103 膠狀黏蠟物質 104 手壓板 310 第一模具 311 第一蠟模元件 3111 第一結合面 312 第一模塊 3121 第一模塊模穴 3122 第一對位裝置 313 第一模具下模 320 第二模具 321 第二蠟摸元件 3211 第二結合面 322 第二模塊 3221 第二模塊模穴 3222 第二對位裝置 14 調溫通道 通道入口 通道出口 第二模具上模 加熱壓板 加熱壓棒 單一蠟模元件 第一模具 第一模塊 第二模具 第二模塊 15101 panel butterfly 102 body loam 103 colloidal wax material 104 hand pressure plate 310 first mold 311 first wax mold element 3111 first joint surface 312 first module 3121 first module cavity 3122 first alignment device 313 A mold lower mold 320 second mold 321 second wax touch element 3211 second joint surface 322 second module 3221 second module mold hole 3222 second alignment device 14 temperature control passage passage inlet passage outlet second mold upper mold heating plate Heating pressure bar single wax mold element first mold first module second mold second module 15