TWI299077B - Combustion method and system - Google Patents
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- 238000009841 combustion method Methods 0.000 title description 4
- 239000000446 fuel Substances 0.000 claims description 212
- 238000002485 combustion reaction Methods 0.000 claims description 185
- 238000000034 method Methods 0.000 claims description 44
- 239000007789 gas Substances 0.000 claims description 24
- 239000000567 combustion gas Substances 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000010790 dilution Methods 0.000 claims description 18
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- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 150000002430 hydrocarbons Chemical class 0.000 claims description 4
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- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 35
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 28
- 229910052757 nitrogen Inorganic materials 0.000 description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 13
- 239000001301 oxygen Substances 0.000 description 13
- 229910052760 oxygen Inorganic materials 0.000 description 13
- 239000007787 solid Substances 0.000 description 11
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- 239000010881 fly ash Substances 0.000 description 6
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 description 5
- 239000003830 anthracite Substances 0.000 description 5
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Description
九、發明說明: t發明所屬之技術領域3 發明技術領域 本發明係有關於一種用於固態烴燃料之燃燒方法及燃 5 燒系統。 t先前技術3 發明背景IX. INSTRUCTIONS: TECHNICAL FIELD OF THE INVENTION The present invention relates to a combustion method for a solid hydrocarbon fuel and a combustion system. t prior art 3 invention background
固態化石燃料(諸如,煤)係一種重要能源,特別是用於 產生動力。但是,自煤燃燒喷發出之污染物係空氣污染之 10 主要來源。來自煤燃燒之污染物中,氮氧化物(NOx)吸引廣 泛注意。Solid fossil fuels (such as coal) are an important source of energy, especially for generating electricity. However, pollutants emitted from coal combustion are the main source of air pollution. Of the pollutants from coal combustion, nitrogen oxides (NOx) attract a lot of attention.
燃燒期間產生二主要之NOx源:燃料NOx及熱NOx。燃 料NOx係由於燃燒期間化學結合氮(燃料氮)之轉化而形成 之NOx。燃料氮(或炭-N)係於數種複雜燃燒方法釋放。燃燒 15之主要起始產物係HCN或NH3。然後,HCN被氧化成NO或 還原成N2。若氣體係氧化劑或燃料貧乏,NO會為燃料氮 之主要產物。若其係燃料豐富時,HCN藉由CO或煤炭表面 上之C(炭)還原成N2。 熱NOx係指自大氣氮之高溫氧化反應形成iN〇x。熱 20 NOx之形成係溫度之指數函數及氧濃度之平方根函數。較 低之燃燒溫度或較低之氧濃度產生較低之N〇x。因此,熱 NOx之產生可藉由控制反應溫度或氧濃度而控制。但是, 較低之燃燒溫度或較低之氧濃度導致煤之不充分燃燒, 即,緩慢之燃燒速率。緩慢燃燒速率會造成煤之不完全燃 5 1299077 ,v74 正 補无 燒及煤之延長燃燒。Two major sources of NOx are produced during combustion: fuel NOx and thermal NOx. Fuel NOx is NOx formed by the conversion of chemically bound nitrogen (fuel nitrogen) during combustion. Fuel nitrogen (or charcoal-N) is released by several complex combustion methods. The main starting product of combustion 15 is HCN or NH3. Then, the HCN is oxidized to NO or reduced to N2. If the oxidant or fuel is poor in the gas system, NO will be the main product of fuel nitrogen. If it is rich in fuel, HCN is reduced to N2 by CO or C (carbon) on the surface of coal. Thermal NOx refers to the formation of iN〇x from the high temperature oxidation reaction of atmospheric nitrogen. The formation of heat 20 NOx is an exponential function of temperature and a square root function of oxygen concentration. A lower combustion temperature or a lower oxygen concentration produces a lower N〇x. Therefore, the generation of thermal NOx can be controlled by controlling the reaction temperature or the oxygen concentration. However, lower combustion temperatures or lower oxygen concentrations result in insufficient combustion of the coal, i.e., a slow burning rate. The slow burning rate will cause the incomplete combustion of coal. 5 1299077 , v74 is no longer burned and the coal is prolonged burning.
各種技術已被發展用以降低ΝΟχ之釋放。此等技術係 降低燃燒溫度或操縱氧濃度。前者稱為“以稀釋為主之燃燒 控制技術”,且後者稱為“以化學計量為主之燃燒控制技 5術。以稀釋為主之燃燒技術係引入惰性氣體(諸如,水或 燃料氣體)以降低火焰之峰值溫度。以化學計量為主之燃燒 技術包含降低火焰區域内之氧濃度及產生降低之氛圍,因 而使ΝΟχ降低。例子係低1^〇1分級燃燒器及〇s燃燒,例 如,過度燃燒空氣(over-fire-air)及燃燒器停止使用 1〇 (burner-out-of-service)。此等技術係藉由提供空氣及/或燃料 分級產生富燃料區域(部份燃燒區域)及其後之富空氣區域 而完成燃燒方法而控制ΝΟχ之產生。此等低;〇义之燃燒器 可使ΝΟχ之釋放降至每百萬Βτυ為〇 65至〇 25磅。另一種 ΝΟχ控制技術係氣體再次燃燒。此再次燃燒技術可使^^〇乂 15 之釋放降至每百萬BTU為〇_45至0.18碎。Various techniques have been developed to reduce the release of cockroaches. These techniques reduce combustion temperatures or manipulate oxygen concentrations. The former is called “dilution-based combustion control technology”, and the latter is called “stoichiometric-based combustion control technology. The dilution-based combustion technology introduces inert gas (such as water or fuel gas). To reduce the peak temperature of the flame. The stoichiometric combustion technology consists of reducing the oxygen concentration in the flame region and producing a reduced atmosphere, thus reducing the enthalpy. Examples are low 1 〇 1 stage burners and 〇 s combustion, for example , over-fire-air and burner-out-of-service. These technologies generate fuel-rich zones (partial combustion zones) by providing air and/or fuel fractionation. And the subsequent rich air zone to complete the combustion method to control the production of ΝΟχ. Such low; 〇 之 burner can reduce the release of ΝΟχ to 每 65 to 〇 25 lbs per million 。 。. Another ΝΟχ control The technology is reburning the gas. This re-combustion technique reduces the release of ^^〇乂15 to 〇45 to 0.18 per million BTU.
但是,此等降低ΝΟχ之技術係毫不適當。例如,其等 不月t*付合美國/月淨空氣法案(u.S. Clean Air Act)之釋放要 求(每百萬BTU少於0.15磅)。另外,於幾乎所有之低_Ν〇χ 燃燒技術,燃燒時間需被顯著增加。因此,锅爐尺寸需被 20增加以適應長的燃燒時間,以使煤之燃燒可以經濟上可接 受之程度完成。因此,幾乎所有Ν0χ控制技術需要重大之 資本投資,且操作費用係高的。 最近之研究顯示供應煤高溫氣體會顯著降低Ν0χ之釋 放及飛灰内未燃燒之碳。於具高溫氣體之燃燒方法,燃料 6However, such techniques for reducing defects are not appropriate. For example, it does not pay for the release of the U.S. Clean Air Act (less than 0.15 pounds per million BTU). In addition, in almost all low _ 燃烧 combustion technologies, the burning time needs to be significantly increased. Therefore, the size of the boiler needs to be increased by 20 to accommodate long burning times to allow the combustion of coal to be economically acceptable. As a result, almost all of the control technologies require significant capital investment and high operating costs. Recent studies have shown that the supply of high-temperature coal gas can significantly reduce the release of Ν0χ and the unburned carbon in fly ash. For combustion with high temperature gas, fuel 6
1299077 %4 π fiE 年月曰、二> __—補充 虱被快速脫揮發,且於富燃料區域内之脫揮發及燃燒期間 還原成氮。1299077 %4 π fiE 曰月曰,二> __—Supplement 虱 is rapidly devolatilized and reduced to nitrogen during devolatilization and combustion in the fuel-rich zone.
I 【發明内容】 發明概要 5 本發明係以發明人瞭解數個與習知技藝相關之問題為 基礎問題之一係雖然習知技藝之用以降低N0x之技術係 以貝吳理淪為基礎,但以此等技術為基礎之裝置一般不會 達成最佳之ΝΟχ降低。理由係此等裝置不會,或不能快速 地凋整操作參數以適應用於最佳n 〇 X降低之變化性操作 10條件。例如,當煤之品質或型式改變時或當載荷量改變時, 驾知技藝之裝置不會,或不能快速地,認知此改變及調整 操作參數以適應此改變。因此,最佳2Ν〇χ降低不能對使 、用之煤達成。同時,飛灰内未燃燒之碳亦增加。 另一與習知技藝有關之問題係於涉及供應高溫氣體至 煤之技術的情況,其產生高燃燒溫度,無法調整操作參數 • U適應改變之操作條件會造成火焰前緣變得太接近燃燒器 之壁及/或燃燒腔室之壁。因此,成渣於燃燒器之壁上及/ 或燃燒腔室之壁上發生。例如,發明人之實驗顯示當操作 2〇參數係對於無煙煤(具7.36%之揮發物)作設定但使用煙煤 (具17.22%之揮發物)時,會因過度加熱而於燃燒器之壁上 毛生成渣作用,且會造成燃燒系統停機。 ^ 本發明係有關於一種具有低ΝΟχ釋放、低的未燃燒 ^、對任何型狀化;5燃料之自動適應性,及降低之成渣 作用之-或更多優點之燃燒方法。此燃燒方法可包含使一 7 1299077 17修正 日補充I SUMMARY OF THE INVENTION The present invention is based on the fact that the inventors have learned a number of problems related to the prior art, although the techniques used to reduce N0x in the prior art are based on Behring. However, devices based on such technologies generally do not achieve an optimal reduction. The reason is that these devices do not, or cannot quickly, shed operating parameters to accommodate the variability operation 10 conditions for optimal n 〇 X reduction. For example, when the quality or type of coal changes or when the amount of load changes, the device that knows the skill does not, or cannot quickly, recognize the change and adjust the operating parameters to accommodate the change. Therefore, the optimum 2Ν〇χ reduction cannot be achieved for the coal used. At the same time, the unburned carbon in the fly ash also increases. Another problem associated with the prior art is in the case of technologies involving the supply of hot gases to coal, which produce high combustion temperatures and the inability to adjust operating parameters. U Adapting to changing operating conditions can cause the flame front to become too close to the burner. The wall and/or the wall of the combustion chamber. Therefore, slag occurs on the walls of the burner and/or on the walls of the combustion chamber. For example, the inventors' experiments show that when the operation parameter is set for anthracite (with 7.36% volatiles) but using bituminous coal (with 17.22% volatiles), it will be overheated on the wall of the burner. The slag is generated and the combustion system is shut down. The present invention relates to a combustion process having low enthalpy release, low unburned, any styling, 5 automatic adaptation of fuel, and reduced slagging-or more advantages. This method of combustion can include a 7 1299077 17 correction date supplement
空*1/燃料流注射至燃燒器内造成—低壓區;使高溫燃燒氣 體机自燃燒腔室導引至燃燒器之低壓區内;使高溫燃燒氣 體與/主射之空氣/燃料流混合以使注射之空氣/燃料流加 熱’及使加熱之空氣/燃料流自燃燒器注射至燃燒腔室,其 5中,空氣/燃料流被快速脫揮發且於火焰内燃燒;感應燃燒 參數;及以感應之燃燒參數為基礎,控制燃燒而達成所欲 之ΝΟχ降低及從燃燒器至火焰前緣之所欲距離之至少一 者。於一較佳實施例,燃燒被控制而使NOx之降低達最大 且無不容許之成渣作用。構成“不容許之成渣作用,,者不能 10抽象地決定,且需依情況自特定燃燒系統之設計要求而決 定。此一決定可由熟習此項技藝者為之。Empty*1/fuel stream injected into the burner creates a low pressure zone; directs the high temperature combustion gas machine from the combustion chamber to the low pressure zone of the combustor; mixes the high temperature combustion gas with the /main shot air/fuel stream Heating the injected air/fuel stream and causing the heated air/fuel stream to be injected from the burner into the combustion chamber, where the air/fuel stream is rapidly devolatilized and combusted within the flame; inductive combustion parameters; Based on the inductive combustion parameters, the combustion is controlled to achieve at least one of the desired reduction and the desired distance from the burner to the flame front. In a preferred embodiment, the combustion is controlled to maximize NOx reduction and no slag formation. It constitutes the “not allowed slag formation”, which cannot be determined in an abstract manner and depends on the design requirements of the specific combustion system. This decision can be made by those skilled in the art.
本發明亦係有關於一種用於粉狀烴燃料之燃燒系統。 燃燒系統可包含一燃燒器,其被設計用以接收空氣/燃料 流;一燃燒腔室,其與燃燒器連接以使高溫燃燒氣體流送 15 至燃燒器以使空氣/燃料流加熱,及接收來自燃燒器之用於 燃燒之加熱空氣/燃料流;一感應器,用於感應燃燒參數; 及一控制器,用於以感應之燃燒參數為基礎控制燃燒,以 達成所欲之ΝΟχ降低及燃燒器至火焰前緣之所欲距離之至 少一者。於一較佳實施例,燃燒被控制以使ΝΟχ之降低達 20 最大且無不容許之成渣作用。 於一較佳實施例,注射至燃燒器内之空氣/燃料流之速 率係10至60公尺/秒,更佳係15至50公尺/秒。此速率可被設 計以於未阻斷供料管下供應空氣/燃料流,及使低於燃燒腔 室内者之壓力引至燃燒器内部。燃燒器入口處之注射截面 8 1299077 積可為燃燒器截面積之分率,較佳係20%至60%。此二截面 積之所欲比例係使一特定量之高溫燃燒氣體自燃燒腔室流 回燃燒器内。 於另一較佳實施例,空氣/燃料流係濃縮空氣/燃料流, 5即,具有低的空氣對燃料比例之空氣/燃料流。較佳地,濃 縮流内之空氣對燃料固體之比例係〇·4至2·2公斤之空氣八 公斤之燃料,更佳係0.7至1.8公斤之空氣/1公斤之燃料。此The invention also relates to a combustion system for a pulverized hydrocarbon fuel. The combustion system can include a combustor designed to receive an air/fuel stream; a combustion chamber coupled to the combustor to deliver high temperature combustion gases 15 to the combustor for heating the air/fuel stream, and receiving a heated air/fuel stream for combustion from a combustor; an inductor for inductive combustion parameters; and a controller for controlling combustion based on inductive combustion parameters to achieve desired reduction and combustion At least one of the desired distance from the device to the leading edge of the flame. In a preferred embodiment, the combustion is controlled to reduce the enthalpy to a maximum of 20 and no slag formation. In a preferred embodiment, the rate of air/fuel flow injected into the combustor is from 10 to 60 meters per second, more preferably from 15 to 50 meters per second. This rate can be designed to supply air/fuel flow under the unblocked supply line and to direct pressure below the combustion chamber to the interior of the burner. Injection section at the inlet of the burner 8 1299077 The product may be the fraction of the cross-sectional area of the burner, preferably 20% to 60%. The desired ratio of the two cross-sectional products is such that a specific amount of high temperature combustion gas flows back from the combustion chamber to the combustor. In another preferred embodiment, the air/fuel stream concentrates the air/fuel stream, i.e., has a low air to fuel ratio air/fuel flow. Preferably, the ratio of air to fuel solids in the concentrated stream is 八4 to 2.2 kg of air of eight kilograms of fuel, more preferably 0.7 to 1.8 kilograms of air per kilogram of fuel. this
表示對於諸如無煙煤及煙煤之燃料僅化學計量之8%至 25%。 10 對於使用濃縮空氣/燃料流係具有數個理由。首先,濃 縮流能於燃燒器及燃燒腔室内維持高度富燃料之火焰,其 可顯著降低NOx。其次,濃縮流可使用相對較小量之熱加 熱。因此,》辰縮流可於短距離内快速加熱。第三,加熱之 濃縮流於快速加熱中釋放大量揮發性物質。(部份燃燒亦會 15於加熱》辰流期間發生)。釋出之揮發性物質促進煤顆粒之 點燃及燃燒,降低飛灰内未燃燒之碳。另外,快速釋放揮 發性物質(包含富燃料氛圍内之結合燃料之氮)能使結合燃 料之氮轉換化成N2,而非NOx。濃縮空氣/燃料流及經設計 之燃料器之整體作用能使燃燒於高溫及降低氣體之氛圍内 20實施及維持,此有助於超低之NOx釋出及於飛灰内之低的 未燃燒之碳。 燃燒器内之空氣/燃料流可為漩渦流或直流。某些典蜇 之燃燒器結構係牆式燃燒、反式燃燒、切線性燃燒,及下 式燃燒。燃燒器較佳係配製於與燃燒腔室相同之垂直高度。 9 1299077 9氙4. Π修正 年月曰 ._ 補无 於本發明之另-較佳實施例,燃燒系統可包含一分離 、〃係”又疋用以使空氣/燃料流自粉化系統分離進入濃 、缩空氣/燃料流及稀釋空氣/燃料流内。分離裝置係與燃燒器 ,接以使展齡氣/燃料流供應至燃燒器。躲濃縮流之空 [Η、:料固體之比例係低於來自粉化系統之空氣/燃料流 者典型上,來自粉化系統之空氣/燃料流内之空氣對燃料 2體之比例可為1·25至4·〇公斤之空氣/;1公斤之燃料。濃縮 空氣/燃料流内之空氣對燃料固體之比例較佳係〇·4至2.2公 斤之空乳/1公斤之燃料,更佳係〇·7至18公斤之空氣八公斤 10 之燃料。 ,-般,本發明之-實施例可包含二或更多之被注射至 ,燒腔室内之空氣/燃料流。此等空氣/燃料流之每一者可為 濃縮空氣/燃料流,其可具有〇.4至2.2公斤間之空氣八公斤之 L、料’更佳係0 7至18公斤間之空氣八公斤之燃料,之空氣 15對燃料固體之比例。另外,此等空氣/燃料流之每一者可為 稀釋空氣/燃料流,其可具有比濃縮空氣/燃料流者更大之空 乳對燃料之比例。每—空氣/燃料流於注射至燃燒腔室内前 可如上所述般加熱,或未加熱。 例如,本發明之一較佳實施例可包含被濃縮及加熱之 2〇主要空氣/燃料流,及被稀釋且可被加熱或未被加熱之次要 空氣/燃料流。較佳地,主要空氣/燃料流先被注射至燃燒腔 室内,然後,次要空氣/燃料流被注射至燃燒腔室内使燃燒 完全。次要空氣/燃料流可含有足夠之氧,使供應至燃燒腔 至内之氧總量構成至少為用於使燃料完全燃燒所需之化學Indicates only 8% to 25% of the stoichiometric amount of fuel for anthracite and bituminous coal. 10 There are several reasons for using a concentrated air/fuel flow system. First, the concentrated stream maintains a highly fuel-rich flame in the burner and combustion chamber, which significantly reduces NOx. Second, the concentrated stream can be heated using a relatively small amount of heat. Therefore, "Chen shrink flow can be quickly heated in a short distance. Third, the heated concentrated stream releases a large amount of volatile material during rapid heating. (Partial combustion will also occur during heating). The released volatile substances promote the ignition and combustion of the coal particles and reduce the unburned carbon in the fly ash. In addition, the rapid release of volatile materials (including the nitrogen of the combined fuel in a fuel-rich atmosphere) converts the nitrogen of the combined fuel into N2 rather than NOx. The concentrated air/fuel flow and the overall function of the designed fuel burner enable the implementation and maintenance of combustion in high temperature and reduced gas atmospheres, which contributes to ultra-low NOx release and low unburning in fly ash. Carbon. The air/fuel flow within the combustor can be a vortex flow or a direct current. Some typical burner structures are wall-type combustion, trans-combustion, tangent-linear combustion, and under-burning. The burner is preferably formulated at the same vertical height as the combustion chamber. 9 1299077 9氙4. ΠRevised Year 曰._ Supplementary to the other preferred embodiment of the invention, the combustion system may comprise a separation, tethering system for separating the air/fuel stream from the pulverizing system Into the rich, reduced air/fuel flow and the dilution air/fuel flow. The separation device is connected to the burner to supply the extended gas/fuel flow to the burner. The concentration of the concentrated flow [Η,: solids ratio It is lower than the air/fuel flow from the pulverization system. Typically, the ratio of air to fuel 2 in the air/fuel stream from the pulverization system can be from 1·25 to 4·〇 kg of air/1 kg. Fuel. The ratio of air to fuel solids in the concentrated air/fuel stream is preferably 〇 4 to 2.2 kg of empty milk / 1 kg of fuel, more preferably 7 7 to 18 kg of air, 8 kg of fuel The embodiment of the invention may comprise two or more air/fuel streams injected into the combustion chamber. Each of the air/fuel streams may be a concentrated air/fuel stream, It can have an air of 公斤.4 to 2.2 kg and an air of eight kilograms. The material is better than the space between 0 and 18 kilograms. The gas of eight kilograms of fuel, the ratio of air to fuel solids. In addition, each of these air/fuel streams may be a dilution air/fuel stream, which may have a larger empty milk than the concentrated air/fuel stream. Proportion of fuel. Each air/fuel stream may be heated as described above prior to injection into the combustion chamber, or may be unheated. For example, a preferred embodiment of the invention may include 2 〇 primary air that is concentrated and heated. a fuel stream, and a secondary air/fuel stream that is diluted and that may or may not be heated. Preferably, the primary air/fuel stream is injected into the combustion chamber first, and then the secondary air/fuel stream is injected. Complete combustion to the combustion chamber. The secondary air/fuel stream may contain sufficient oxygen to cause the total amount of oxygen supplied to the combustion chamber to constitute at least the chemistry required to completely burn the fuel.
1299077 計量含量。較佳地’次要空氣/燃料流被供應至鄰近用於主 要流之燃燒ι§之出口之燃燒腔室内。典型之次要空氣及燃 料流對於1公斤之燃料係含有約3.5至8〇公斤之空氣,其表 示用於使無煙煤、煙煤及油焦完全燃燒所需之化學計量燃 5 燒空氣之約65至90%。1299077 Metering content. Preferably, the 'secondary air/fuel stream is supplied to a combustion chamber adjacent to the outlet for the combustion of the main stream. A typical secondary air and fuel stream contains about 3.5 to 8 kilograms of air for a 1 kilogram fuel system, which represents about 65 to the stoichiometric combustion of 5 burned air required to completely burn anthracite, bituminous coal and oil coke. 90%.
於此實施例,另外之稀釋空氣/燃料流(諸如,所謂之“過 度燃燒空氣”)被注射至燃燒腔室内。此另外之稀釋空氣/燃 料流可被加熱或未被加熱。於某些實施例,此另外之稀釋 空氣/燃料流含有足夠之氧以使供應至燃燒腔室内之總氧 10量係至少為使燃料完全燃燒之化學計量含量。 對於另一實施例,本發明之一較佳實施例可包含二或 更多之可被加熱或未被加熱之濃縮空氣/燃料流,且每一濃 縮空氣/燃料流其後可跟隨有一或多個可被加熱或未被加 熱之稀釋空氣/燃料流。 使NOx之降低及燃燒器至火焰前緣之距離之至少一者 達隶佳之燃燒控制可以數種方式完成。例如,可包含控制 下列控制參數之一或多者··燃燒器内之低壓區内之壓力, 濃縮空氣/燃料流之流速及空氣/燃料比例之至少一者,及稀 釋空氣/燃料流之流速及空氣/燃料比例之至少一者。 燃燒之控制可藉由控制低壓區内之壓力而達成,因為 低壓區内之壓力影響高溫燃燒氣體從燃燒腔室至燃燒器内 之低壓區内之流速,因此,影響空氣/燃料流之加熱。低壓 區内之壓力可藉由使氣體引入低壓逆流區内而控制。較佳 地,此氣體係空氣(第三空氣)。當第三空氣之量增加時,低 11 1299077In this embodiment, an additional dilution air/fuel stream, such as the so-called "excessive combustion air", is injected into the combustion chamber. This additional dilution air/fuel stream can be heated or unheated. In certain embodiments, the additional dilution air/fuel stream contains sufficient oxygen to provide a total amount of oxygen supplied to the combustion chamber that is at least a stoichiometric amount that completely combusts the fuel. For another embodiment, a preferred embodiment of the invention may include two or more concentrated air/fuel streams that may or may not be heated, and each concentrated air/fuel stream may be followed by one or more A dilution air/fuel stream that can be heated or unheated. At least one of reducing the NOx and the distance from the burner to the flame front can be accomplished in several ways. For example, it may include controlling one or more of the following control parameters: a pressure in a low pressure zone within the combustor, at least one of a flow rate of the concentrated air/fuel stream and an air/fuel ratio, and a flow rate of the diluted air/fuel stream And at least one of the air/fuel ratio. Control of combustion can be achieved by controlling the pressure in the low pressure zone because the pressure in the low pressure zone affects the flow rate of the high temperature combustion gases from the combustion chamber to the low pressure zone within the combustor, thereby affecting the heating of the air/fuel stream. The pressure in the low pressure zone can be controlled by introducing a gas into the low pressure countercurrent zone. Preferably, this gas system is air (third air). When the amount of third air increases, low 11 1299077
壓區内之壓力亦增加,造成高溫燃燒氣體從燃燒腔室至低 壓區内之減少流動。因此,空氣/燃料流之加熱減低,且燃 燒溫度會日被減低。第三空氣之量亦影響空氣/燃料流之空氣 /燃料重量比例,其亦可用於燃燒控制。 燃燒控制亦可藉由控似射至燃燒器内之空氣/燃料 流之流速及空氣/燃料比例而達成,因為空氣/燃料流之流速 及/或濃絲響減區狀壓力及空氣/_流之脫揮發作 用及燃燒。 10 本發明之燃燒控制可以-或多種燃燒參數為基礎。代 表性之參數可為職溫度、壓力,及—❹輯定氣體(諸 如’二虱化碳、一氧化碳、氧及氮)之濃度。較佳地,溫度 被作為燃燒參數。控制可藉由感應燃燒器及/或燃燒腔室内 之燃燒參數值,及使錢之值_定值啸而實現。以感 15 應值及預定值間之差異為基礎,控制器(諸如,閉合迴路式 控制器或分佈式控制系統)調整—或多個上述探討之控制 多數以降低此差異。當差異被降低時’ 之釋出被降低, 及/或燃燒器至火焰前緣之所欲距離被維持崎低成逢作 :。此自動式控制使燃燒器可於無需改變燃燒系統結構下 一幾乎所有種類之燃料使用。 20 在此,疋流,,-辭係意指高溫燃燒氣體自燃燒腔室流 回燃燒ϋ。錢㈣之流動倾_流呈相反方向。用於 ,等型式之流動的其它用辭係“迴流,,及“再循環,,。逆流係 :由因空氣/燃料流注射至燃燒器内造成之壓力降 成0 12The pressure in the nip is also increased, causing a decrease in the flow of high temperature combustion gases from the combustion chamber to the low pressure region. Therefore, the heating of the air/fuel stream is reduced, and the combustion temperature is reduced daily. The amount of third air also affects the air/fuel weight ratio of the air/fuel stream, which can also be used for combustion control. Combustion control can also be achieved by controlling the flow rate of the air/fuel stream and the air/fuel ratio that is injected into the burner because of the flow rate of the air/fuel stream and/or the concentration of the air and the air/fuel flow. Devolatilization and combustion. 10 The combustion control of the present invention may be based on - or a plurality of combustion parameters. Representative parameters can be the concentration of the operating temperature, pressure, and gas (such as 'deuterated carbon, carbon monoxide, oxygen, and nitrogen'). Preferably, the temperature is taken as a combustion parameter. Control can be achieved by inducing the value of the combustion parameters in the burner and/or combustion chamber, and by making the value of the money constant. Based on the difference between the sensed value and the predetermined value, the controller (such as a closed loop controller or a distributed control system) is adjusted—or multiple of the above discussed controls to reduce this difference. When the difference is reduced, the release is reduced, and/or the desired distance from the burner to the flame front is maintained at a low level. This automatic control allows the burner to be used in almost any type of fuel without changing the structure of the combustion system. 20 Here, turbulence, - the word means that the high-temperature combustion gas flows back from the combustion chamber to the combustion chamber. The flow of money (4) is in the opposite direction. Other terms used for the flow of the type are "reflow," and "recycle,". Countercurrent system: The pressure caused by the injection of air/fuel flow into the burner is reduced to 0 12
1299077 在此,“加熱”一辭係意指空氣/燃料流於燃燒器内之加 熱。加熱源係局溫燃燒氣體之逆流。加熱可藉由混合及熱 輻射而進行。於濃縮空氣/燃料流之情況,空氣/燃料流之溫 度於自用於使濃縮燃料流供應至燃燒器之供應管線出口測 5量為25〇 mm與1950 mm範圍之距離係可達700〇c至 1200〇C。1299077 Here, the term "heating" means the heating of air/fuel flowing into the burner. The heating source is a countercurrent to the ambient temperature combustion gas. Heating can be carried out by mixing and heat radiation. In the case of a concentrated air/fuel stream, the temperature of the air/fuel stream is measured at a distance of 25 〇mm and 1950 mm from the outlet of the supply line for supplying the concentrated fuel stream to the burner, up to 700 〇c to 1200 〇C.
在此,“NOx”一辭意指氮之氧化物,包含no、n〇2、 no3、n2o、n2o3、n2o4、N304,及其等之混合物。 在此’ “結合氮”一辭係意指為由碳及氫及可能之氧所 組成之分子之組成物之氮。 圖式簡單說明 第1圖係顯示本發明之用於產生濃縮燃料流及於燃燒 器内實施加熱且於燃燒腔室内燃燒之一較佳實施例之截面 圖。第2圖係顯示空氣/燃料流之逆流及加熱之流動圖案。 15 第3及4圖顯示第1圖所示實施例之燃燒器之截面圖。 第5及6圖顯示本發明中用於使濃縮燃料流供應至燃燒 腔至,產生鬲溫燃燒氣體逆流回燃燒器内,及控制高溫燃 燒氣體逆流回燃燒器内之裝置之截面代表圖。 L· ^ 20較佳實施例之詳細說明 下述之本發明較佳實施例有時係以煤燃燒而探討,且 空氣係氣輯體及氧化劑。所述技術可應用至任何其它粉 狀之固體燃料及任何其它氣態載體。本發明將藉助於圖式 而^述’但有關於圖式之描述非用以限制本發明之範圍。 13 1299077 96.4.17 修正 卜巧充丨 第1至4圖顯示依據本發明之旋渦式燃燒器的一較佳實 施例。此燃燒器之某些實施例係於第4及5圖更詳細地描 述。本發明亦包含直流式燃燒器,其間,次要流或/及其它 流係以直流供應至燃燒腔室内。 5 第1圖顯示一種燃燒系統,包含一燃燒器3及一具有腔 . 室2之燃燒裴置1。本發明之燃燒裝置可為燃燒於其内發生Here, the term "NOx" means an oxide of nitrogen, and includes a mixture of no, n〇2, no3, n2o, n2o3, n2o4, N304, and the like. The term "incorporating nitrogen" as used herein means nitrogen which is a constituent of a molecule composed of carbon and hydrogen and possibly oxygen. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing a preferred embodiment of the present invention for producing a concentrated fuel stream and performing heating in a burner and combusting in a combustion chamber. Figure 2 shows the flow pattern of the countercurrent and heating of the air/fuel stream. 15 Figures 3 and 4 show cross-sectional views of the burner of the embodiment shown in Figure 1. Figures 5 and 6 show cross-sectional representations of the apparatus of the present invention for supplying a concentrated fuel stream to a combustion chamber to produce a counter-current combustion gas countercurrently flowing back into the combustor and controlling the high temperature combustion gas to flow back into the combustor. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT The preferred embodiments of the invention described below are sometimes discussed in terms of coal combustion, and are an air-based gas assembly and an oxidant. The technique can be applied to any other powdered solid fuel and any other gaseous carrier. The invention is described by way of example only, but the description of the drawings is not intended to limit the scope of the invention. 13 1299077 96.4.17 Correction 卜巧充丨 Figures 1 to 4 show a preferred embodiment of a vortex burner in accordance with the present invention. Some embodiments of the burner are described in more detail in Figures 4 and 5. The present invention also encompasses a direct current burner in which a secondary flow or/and other flow system is supplied to the combustion chamber as a direct current. 5 Figure 1 shows a combustion system comprising a burner 3 and a combustion chamber 1 having a chamber. The combustion device of the present invention can be burned in it
之任何裝置。典型之燃燒裝置包含火爐及鍋爐。燃燒器3係 置於燃燒裝置1之側壁上或壁角落,且使燃料固體及空氣自 燃燒裝置1外側之來源供應至燃燒裝置1之燃燒腔室2内。典 10型之燃料包含粉狀之烴固體,其例子係粉狀之煤或石油焦 山 厌0 於例示實施例,燃料及空氣係以主要之空氣/燃料流A 及用於氣動地控制燃料及空氣間之混合之次要稀釋空氣/ 燃料流供應至燃燒系統。於主要空氣/燃料流A,空氣可以 15少於1之化學計量比例供應。用以使燃料之燃燒完全之空氣 可如第1至4圖所示般以次要流B (=Bl + I)及/或以過度燃 燒空氣供應至燃燒裝置1。 如第1與3至6圖所示,燃燒器3係由用於主要濃縮空氣/ 燃料流31之注射器8,16,次要流注射器13,19,及自動控制 20單元3〇所組成。較佳地,固-氣分離器4係置於用於主要濃 縮空氣/燃料流3!之注射器8之前面,以使主要空氣/燃料流 A分成濃縮流ai及豨釋燃料流a2。分離器4較佳係彎曲式之 三路分離器,但不應被限於彎曲式分離器。彎曲式之三路 分離器4包含主要流入口管線5、彎曲管線6、用於稀釋流心 14 2"077 [96 4 17—碎 年月曰 之供料管線7,及用於主要濃縮燃料流七之供料管線8。較 佳地,彎曲管線6之繞捲角度係60。與12〇。之間。用於濃縮空 氣/燃料流之管線8之内半徑對用於稀釋燃料流之官線7之 内半徑之比例係0.5與2.0之間。 5 來自粉碎系統(未示於圖中)之主要空氣/燃料流A可自Any device. Typical combustion devices include furnaces and boilers. The burner 3 is placed on the side wall or corner of the combustion apparatus 1 and supplies fuel solids and air from the source outside the combustion apparatus 1 to the combustion chamber 2 of the combustion apparatus 1. The fuel of Code 10 contains powdery hydrocarbon solids, examples of which are powdered coal or petroleum coke. In the illustrated embodiment, the fuel and air are used for the main air/fuel stream A and for pneumatically controlling the fuel and The secondary dilution air/fuel stream is supplied to the combustion system. For primary air/fuel stream A, air may be supplied in a stoichiometric ratio of less than one. The air for complete combustion of the fuel may be supplied to the combustion apparatus 1 as a secondary flow B (= Bl + I) and/or with excessive combustion air as shown in Figs. As shown in Figures 1 and 3 through 6, the burner 3 is comprised of a syringe 8, 16 for the primary concentrated air/fuel stream 31, a secondary flow injector 13, 19, and an automatic control unit 20. Preferably, the solid-gas separator 4 is placed in front of the injector 8 for the primary concentrated air/fuel stream 3! to divide the primary air/fuel stream A into a concentrated stream ai and a released fuel stream a2. The separator 4 is preferably a curved three-way separator, but should not be limited to a curved separator. The curved three-way separator 4 comprises a main inflow line 5, a curved line 6, a dilution feed line 14 2 "077, and a supply line for the main concentrated fuel Seven supply lines 8. Preferably, the winding angle 6 of the curved line 6 is 60. With 12 baht. between. The ratio of the inner radius of the line 8 for concentrating the air/fuel stream to the inner radius of the official line 7 for diluting the fuel stream is between 0.5 and 2.0. 5 The main air/fuel stream A from the comminution system (not shown) is self-contained
入口管線5以一速度經由彎曲式之>路分離器4供應。燃料 粉末可於分離器4之外彎管處藉由設計具有特定半徑及與 g 流動速度相配之繞捲角度之分離器4而濃縮。此使主要流A 分成於彎管之外區域之主要濃縮流⑴及於彎管之内區域之 1〇稀釋流a2。濃縮流aHf、經由供料管線8供應至燃燒器3。經由 供料管線7,稀釋流a2係經由孔口 20於接近燃燒器3之位置 供應至燃燒裝置1。分離器4出口方向之角度可被調整。典 .型之主要流A對於1公斤之燃料固體係含有約1.25至4.0公斤 之空氣,此表示約用於使燃料完全燃燒所需化學計量燃燒 15 空氣之約10至35%。 濃縮流&1或稀釋流a?之流速及濃度可藉由調敫置於用 於漢縮流ai之供料官線8與用於稀釋流a2之彳 〜、科管線7間之 片狀閥而控制。另外,某些其它配置可被兔 ’I ’以控制濃 縮流&丨或稀釋流a2之流速及濃度。 工/ 20 次要流係來自次要流風箱11(第1圖)。知也 Λ佳地,次要流 係使用二通道供應:内次要流通道艮及外次 要流通道B2。 内次要流通道艮包含用於直流次要流之節流間9 p 流次要流之節流閥10,空氣偏轉器12,及今热 、疋 ^ ^ ^ 一人要流噴出管線 13。外次要流通道&包含用於直流次要流之節节間1 15 1299077 補充 於旋渦流次要流之節流閥15,空氣偏轉器18,及次要流喷 出管線19。若此等元件係呈圓形或圓筒形時,此等元件係 沿濃縮流&!之供料管線16之軸同圓心地置放。 自風箱11供應,其後,内次要流^藉由調整節流閥9及 5 10分成二種流。其間,第一種流bn係直流空氣,第二種流The inlet line 5 is supplied at a speed via the curved type road separator 4. The fuel powder can be concentrated at a bend outside the separator 4 by designing a separator 4 having a specific radius and a winding angle that matches the flow velocity of g. This divides the main stream A into a main concentrated stream (1) in the region outside the elbow and a dilute stream a2 in the region inside the elbow. The concentrated stream aHf is supplied to the combustor 3 via a supply line 8. The dilution stream a2 is supplied to the combustion apparatus 1 via the orifice 20 at a position close to the burner 3 via the supply line 7. The angle of the outlet direction of the separator 4 can be adjusted. The main stream A of the type contains about 1.25 to 4.0 kg of air for 1 kg of fuel solids, which means about 10 to 35% of the stoichiometric combustion 15 of the air required to completely burn the fuel. The flow rate and concentration of the concentrated stream &lifier 1 or the dilution stream a can be placed in the sheet of the supply line 8 for the Han shrink stream a and the strip 7 for the dilution stream a2 Controlled by valves. In addition, some other configurations may be used by the rabbit 'I' to control the flow rate and concentration of the concentrated stream & The work/20 secondary flow system is from the secondary flow bellows 11 (Fig. 1). It is also known that the secondary flow system uses two-channel supply: the inner secondary flow channel and the outer secondary flow channel B2. The inner secondary flow channel 艮 includes a throttle valve 10 for the secondary flow of the 9 p flow between the throttling flows of the direct current flow, the air deflector 12, and the heat, 疋 ^ ^ ^ a person to flow out of the pipeline 13 . The outer secondary flow channel & includes an internode 1 15 1299077 for the DC secondary flow, a throttle valve 15 supplemented by the secondary flow of the vortex flow, an air deflector 18, and a secondary flow discharge line 19. If the elements are circular or cylindrical, the elements are placed centrally along the axis of the supply line 16 of the concentrated flow &!. It is supplied from the bellows 11, and thereafter, the secondary flow is divided into two streams by adjusting the throttle valves 9 and 510. In the meantime, the first stream bn is DC air, and the second stream
b12係藉由軸向空氣偏轉器12產生之旋渦流空氣。調整節流 閥9及10能給予所欲之旋渦強度。自風箱11供應,其後,外 次要流B2藉由調整節流閥14及15分成二種流。其間,第一 種流b21係直流空氣,第二種流b22係藉由軸向空氣偏轉器18 10 產生之旋渦流。調整節流閥14及15能給予所欲旋渦強度。 典型之次要流B對於1公斤之燃料係含有約3.5至8.0公斤之 空氣,表示係用於無煙煤、煙煤及油焦完全燃燒所需之化 學計量燃燒空氣之約65至90%。旋渦強度係藉由調整節流 閥9及10與14及15而控制。較佳地,旋渦數(藉由“燃燒空氣 15 動力學”,J. M. Beer 及 N. A. Chigier, Robert E. Krieger Publishing Company,Inc.,1983 中所界定)係0·1 至 2·0。 較佳地,過度燃燒空氣係經過度燃燒空氣孔口 21供應 至燃燒裝置1内,以使燃燒裝置1内之整個燃燒區域成為富 20 燃料,且供應更多氧以助於燃料完全燃燒。過度燃燒空氣 之體積百分率可為送至燃燒裝置1之用於使燃料完全燃燒 所需之總空氣之0與30%之間。 於一較佳實施例,濃縮流進入燃燒器腔室40且形成富 燃料區域匕,其間,化學計量比例係0.08及0.25之間。高溫 16B12 is a swirling air generated by the axial air deflector 12. Adjusting the throttling valves 9 and 10 gives the desired vortex intensity. It is supplied from the bellows 11, and thereafter, the outer secondary stream B2 is divided into two streams by adjusting the throttle valves 14 and 15. Meanwhile, the first stream b21 is a direct current air, and the second stream b22 is a swirl flow generated by the axial air deflector 18 10 . Adjusting the throttle valves 14 and 15 can impart the desired vortex intensity. A typical secondary stream B contains about 3.5 to 8.0 kilograms of air for a kilogram of fuel, representing about 65 to 90% of the stoichiometric combustion air required for the complete combustion of anthracite, bituminous coal and oil coke. The vortex intensity is controlled by adjusting the throttle valves 9 and 10 and 14 and 15. Preferably, the number of vortices (as defined by J. M. Beer and N. A. Chigier, Robert E. Krieger Publishing Company, Inc., 1983) is from 0. 1 to 2.0. Preferably, the excess combustion air is supplied to the combustion apparatus 1 through the degree combustion air orifice 21 such that the entire combustion zone within the combustion apparatus 1 becomes rich in 20 fuel and more oxygen is supplied to assist in complete combustion of the fuel. The volume fraction of excessively combusted air may be between 0 and 30% of the total air required to be supplied to the combustion apparatus 1 for complete combustion of the fuel. In a preferred embodiment, the concentrated stream enters the combustor chamber 40 and forms a fuel rich region, wherein the stoichiometric ratio is between 0.08 and 0.25. High temperature 16
1299077 氣體之逆流係自燃燒腔室2引入燃燒器3内,以使濃縮流快 速加熱使揮發性物質及結合氮脫揮發。且燃燒係於燃料固 體及燃燒空氣間依序發生,產生火焰c2。次要流及有時之 過度燃燒空氣被注射於燃燒腔室2内以便完全燃燒。逆流係 5藉由以比燃燒裝置1内之氣體速率更高之速率注射濃縮流 心而造成之相對較低壓力造成。The countercurrent of 1299077 gas is introduced into the burner 3 from the combustion chamber 2 so that the concentrated stream is rapidly heated to devolatilize the volatile matter and the bound nitrogen. The combustion occurs sequentially between the fuel solid and the combustion air to produce a flame c2. The secondary flow and sometimes the excessive combustion air is injected into the combustion chamber 2 for complete combustion. The countercurrent system 5 is caused by relatively low pressure caused by injecting the concentrated flow center at a higher rate than the gas velocity in the combustion device 1.
富燃料區域Ci内之濃縮燃料流之快速加熱產生揮發性 之§燃料區域。此明顯增加燃料流之燃燒性。因此,點火 被維持且於短時間及範圍内完全。且燃料之燃燒可維持於 10 高溫。快速加熱及脫揮發作用結合於還原氣體氛圍下之高 溫燃燒產生氮氣。此等完全相同之燃燒條件亦助於燃料顆 粒之燃燒,因此,降低飛灰内未燃燒之碳。 當燃料濃度較高或空氣/燃料之比例較低時,點火時間 會較短;燃燒溫度會較高;且火焰前緣較接近燃燒器。當 15 火焰前緣太接近燃燒器之口時,例如,成渣作用會發生。 此於燃料型式從具低含量之揮發性物質之低階燃料(諸 如’無煙煤)變成具有高含量揮發性物質之燃料(諸如,煙煤) 時特別重要。於此情況,空氣/燃料之比例需被增加以避免 成渣作用。 本發明使用感應裔22監測燃燒器3或燃燒腔室2内之至 少一參數之變化。代表性之參數包含溫度、壓力,及選定 氣體之含量。選定之氣體可為〇2、CO、C02、N〇x、N2, 及HC之一或多者。感應器可置於燃燒器3或燃燒腔室2内, 或於燃燒器3及燃燒裝置1交又之區域内。例如,溫度感應 17Rapid heating of the concentrated fuel stream within the rich fuel zone Ci produces a volatile fuel zone. This significantly increases the flammability of the fuel stream. Therefore, the ignition is maintained and is completed in a short time and range. And the fuel can be burned at 10 high temperatures. Rapid heating and devolatilization combine with high temperature combustion under a reducing gas atmosphere to produce nitrogen. These identical combustion conditions also contribute to the combustion of the fuel particles, thus reducing the unburned carbon in the fly ash. When the fuel concentration is high or the air/fuel ratio is low, the ignition time will be shorter; the combustion temperature will be higher; and the flame front will be closer to the burner. When the flame front is too close to the mouth of the burner, for example, slagging can occur. This is particularly important when the fuel type is changed from a low-grade fuel having a low content of volatile matter, such as an 'anthracite coal, to a fuel having a high content of volatile matter, such as bituminous coal. In this case, the air/fuel ratio needs to be increased to avoid slagging. The present invention uses Inductive 22 to monitor changes in at least one parameter within burner 3 or combustion chamber 2. Representative parameters include temperature, pressure, and the amount of selected gas. The selected gas may be one or more of 〇2, CO, C02, N〇x, N2, and HC. The inductor can be placed in the burner 3 or in the combustion chamber 2, or in the region where the burner 3 and the combustion device 1 are in contact. For example, temperature sensing 17
1299077 器可置於成渣作用可能發生之位置處或其接近處。溫度訊 號被送至閉合迴路控制器23。The 1299077 can be placed at or near where slag formation may occur. The temperature signal is sent to the closed loop controller 23.
典型控制器可為PID(比例-積分-差式)控制器或dcs (分佈式控制系統)控制器。訊號與預定數值比較。若測得之 5 溫度訊號大於預定數值,意指燃燒溫度太高或火焰前緣距 離燃燒器係比所欲距離更接近,控制器輸送一指令至伺服 機24,其會改變閥25之開啟而降低燃燒溫度。特別地,控 制器可使更多之第三空氣T(直接來自大氣或來自供應源) 進入燃燒器3。另外之第三空氣稀釋燃料流且降低燃燒氣體 10 逆流,增加燃燒器3及火焰前緣間之距離。此控制處理自動 地持續至感應溫度與所欲值相同或足夠接近為止。自動控 制使燃燒糸統可適用於不同燃料型式及降低Ν〇χ之釋放。 較佳地,供應至燃燒裝置1之空氣總量,即,主要空氣 A(=a! + aO、次要流B(= Bi + BO,及第三空氣T内空氣之總 15和,係用於完全燃燒所需化學計量空氣之90至125%之間。 較佳地,經過過度燃燒空氣孔口 21之空氣係送至燃燒裝置1 之總空氣之約0至30%。過度燃燒空氣之量可藉由調整過度 燃燒空氣閥26之開啟而控制。 較佳地,弟二空氣Τ被控制以使火焰前緣係於距燃燒器 20 100 mm&1400 mm間之位置。於某些情況,當火焰前緣比 此較佳範圍更接近燃燒器時,成渣作用亦發生。 供應至燃燒器3之空氣量及空氣之空氣動力學配置較 佳地被用以建立於火焰a之富燃料區域内係少於〇 75之化 學計量比例。濃縮流…内之空氣含量較佳係少於用於使固 18 1299077 96· 4· I7 修正 年月曰補充 體燃料完全燃燒所需之化學計量含量之30%。更佳地,此 含量需為少於此化學計量含量之20%。A typical controller can be a PID (proportional-integral-difference) controller or a dcs (distributed control system) controller. The signal is compared to a predetermined value. If the measured 5 temperature signal is greater than the predetermined value, meaning that the combustion temperature is too high or the flame front is closer to the burner than the desired distance, the controller sends an instruction to the servo 24, which changes the opening of the valve 25. Reduce the combustion temperature. In particular, the controller allows more third air T (either directly from the atmosphere or from a supply source) to enter the combustor 3. In addition, the third air dilutes the fuel stream and reduces the backflow of the combustion gases 10, increasing the distance between the burner 3 and the flame front. This control process continues automatically until the sensed temperature is the same or close enough to the desired value. Automatic control allows the combustion system to be applied to different fuel types and to reduce the release of helium. Preferably, the total amount of air supplied to the combustion device 1, that is, the main air A (=a! + aO, the secondary flow B (= Bi + BO, and the total air 15 in the third air T), is used Preferably, between 90 and 125% of the stoichiometric air required for complete combustion. Preferably, the air passing through the excessively combusted air orifices 21 is about 0 to 30% of the total air delivered to the combustion apparatus 1. The amount of excessively combusted air It can be controlled by adjusting the opening of the over-combustion air valve 26. Preferably, the second air enthalpy is controlled such that the flame front is tied between the burner 20 100 mm & 1400 mm. In some cases, when The slagging action also occurs when the flame front is closer to the burner than this preferred range. The amount of air supplied to the burner 3 and the aerodynamic configuration of the air are preferably used to establish a fuel rich region of the flame a. It is less than the stoichiometric ratio of 〇75. The air content in the concentrated stream is preferably less than 30% of the stoichiometric amount required to completely burn the solid fuel for the solidification of the year 12 1299077 96· 4· I7 More preferably, this content needs to be less than 20% of this stoichiometric amount.
NOx之釋放及飛灰内未燃燒之碳係依富燃料區域(:丨及 富燃料火焰區域c2内之化學計量比例及富燃料區域q之加 5 熱速率或溫度上升速率而定。例如,若主要流A直接送至燃 繞器3時,用以使此流加熱至點燃溫度所需之熱係約用以使 濃缩流ajn熱所需者之二倍或多於二倍。因此,燃料流之 點燃會被延遲,且燃燒於燃燒系統内將不完全。同時,N〇x 之釋放於化學計量比例大於1.0時會戲劇性地增加。 10 於一較佳實施例,本發明係藉由下述產生及維持受控 制之富燃料火焰:使傳統主要流濃縮;然後,使用燃燒器3 内之逆流燃燒氣體先使濃縮流加熱(逆流係藉由本身之相 對較高速度之濃縮燃料流誘發之負壓力而造成);且使用控 制系統控制此逆流。高度濃縮之燃料流之火焰較佳係藉由 15控制之逆流維持,使化學計量比例充份低於原始之主要空The release of NOx and the unburned carbon in the fly ash are dependent on the stoichiometric ratio of the fuel-rich region (the enthalpy and the rich fuel flame region c2 and the rate of increase of the fuel-rich region q or the rate of temperature rise. For example, if When the main stream A is sent directly to the burner 3, the heat required to heat the stream to the ignition temperature is about twice or more than twice the heat required to heat the concentrated stream ajn. The ignition of the stream will be delayed and will not be fully combusted in the combustion system. At the same time, the release of N〇x will increase dramatically when the stoichiometric ratio is greater than 1.0. 10 In a preferred embodiment, the invention is Producing and maintaining a controlled rich fuel flame: concentrating the conventional main stream; then, using the countercurrent combustion gas in the combustor 3 to first heat the concentrated stream (the countercurrent is induced by its relatively high velocity concentrated fuel stream) The negative pressure is used to control the countercurrent. The highly concentrated fuel flow flame is preferably maintained by a countercurrent controlled by 15 to make the stoichiometric ratio sufficiently lower than the original primary air.
氣值。 燃燒器内之燃料注射器一般具有圓形截面、環形截面 (藉由二同圓心之管件形成),或正方形或長方形截面(例 如’切線式燃燒之鍋爐内之注射器)。此等設計或配置滿足 20用於本發明之二功能:使燃料流供應至燃燒裝置内,及產 生咼溫氣體逆流回燃燒器内而用於加熱濃縮流。第5及6圖 顯示實施此等功能之某些代表性設計。然而本發明包含所 有供應燃料及產生來自燃燒裝置丨之高溫氣體逆流之設計 及配置。此等設計可用於牆式燃燒之鍋爐、切線式燃燒之 19 1299077 鋼爐’及下式燃燒之銷爐。 第5圖顯示某些無第三空氣入口之燃料注射器。需指出 雖然本發明之某些實施例使用第三空氣控制低壓逆流區内 之壓力’但本發明之其它實施例亦包含未使用第三空氣之 5燃燒器。於第5&圖,用於濃縮燃料流之供料管線8係位於燃 燒器管線16之中線。於北圖,供料管線8係位於偏離燃燒器 管線16之中線。於第允圖,供料管線8係圍繞燃燒器管線16Gas value. Fuel injectors in burners typically have a circular cross section, a circular cross section (formed by a tubular member of the same center), or a square or rectangular cross section (e.g., a syringe in a 'tangentially fired boiler). These designs or configurations meet 20 for the second function of the present invention: supplying a fuel stream to the combustion unit and generating a counter-current gas back into the burner for heating the concentrated stream. Figures 5 and 6 show some representative designs for implementing these functions. However, the present invention encompasses all designs and configurations for supplying fuel and generating countercurrent flow of high temperature gas from the combustion unit. These designs can be used in wall-fired boilers, tangentially fired 19 1299077 steel furnaces, and below-burning furnaces. Figure 5 shows some fuel injectors without a third air inlet. It is noted that while certain embodiments of the present invention use third air to control the pressure in the low pressure countercurrent zone, other embodiments of the present invention also include a burner that does not use a third air. In the 5&Fig., the supply line 8 for the concentrated fuel stream is located in the line of the burner line 16. In the north map, the supply line 8 is located off the line of the burner line 16. In the first diagram, the supply line 8 surrounds the burner line 16
而配置。於第5d至5g圖,供料管線8係由二部份所組成··直 區段及同心圓區段,且於燃燒器管線16内,可為實心。當 10第三空氣未被用以控制燃燒器3内之低壓區域之壓力時,流 至燃燒器内之濃縮燃料流之量及/或含量可被控制以調整 燃燒器内之壓力及/或調整燃燒器3内之加熱及燃料/空氣之 重量比例。 第6圖顯不某些具有第三空氣入口之燃料注射器。於第 6a圖,第二空氣入口係位於燃燒器管線16之側壁上。較佳 地,第三空氣管線17係位於燃燒器管線16之前三分之二(自 燃料流入口)。於第6b圖,第三空氣入口 17係位於燃燒器管 線16之前表面上(在此,前面係燃料流之入口)。 2 燃燒器管線16及第三空氣管線17可為任何形狀。代表 〇性之形狀係圓柱體形、立方體形、稜鏡形、圓錐形、橢圓 形’及角錐臺形狀。另外,第5圖所示之所有供料管線8及 燃燒器管線16可作為具第三空氣之燃料注射器。較佳形狀 係圓柱體形、立方體形,及稜鏡形。可具有任何數量之用 於濃縮燃料流之供料管線及第三空氣管線。第三管線厂可 20And configuration. In the 5th to 5g drawings, the supply line 8 is composed of two parts, a straight section and a concentric section, and in the burner line 16, it may be solid. When 10 third air is not used to control the pressure in the low pressure region within the combustor 3, the amount and/or amount of concentrated fuel stream flowing into the combustor can be controlled to adjust the pressure and/or adjustment within the combustor The heating in the burner 3 and the weight ratio of the fuel/air. Figure 6 shows some fuel injectors with a third air inlet. In Figure 6a, the second air inlet is located on the side wall of the combustor line 16. Preferably, the third air line 17 is located two thirds of the burner line 16 (from the fuel flow inlet). In Figure 6b, the third air inlet 17 is located on the front surface of the burner line 16 (here, the front is the inlet to the fuel stream). 2 The burner line 16 and the third air line 17 can be of any shape. The shape representing the bismuth is a cylindrical shape, a cubic shape, a 稜鏡 shape, a conical shape, an elliptical shape, and a truncated cone shape. In addition, all of the supply line 8 and the burner line 16 shown in Fig. 5 can be used as a fuel injector with a third air. The preferred shape is a cylindrical shape, a cubic shape, and a dome shape. There may be any number of supply lines and third air lines for the concentrated fuel stream. The third pipeline factory can be 20
1299077 相關於燃燒器中線呈任何角度。 【圖式簡單說明】 第1圖係顯示本發明之用於產生濃縮燃料流及於燃燒 器内實施加熱且於燃燒腔室内燃燒之一較佳實施例之截面 5 圖。第2圖係顯示空氣/燃料流之逆流及加熱之流動圖案。 第3及4圖顯示第1圖所示實施例之燃燒器之截面圖。1299077 is related to the burner centerline at any angle. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing a preferred embodiment of the present invention for producing a concentrated fuel stream and performing heating in a burner and combusting in a combustion chamber. Figure 2 shows the flow pattern of the countercurrent and heating of the air/fuel stream. Figures 3 and 4 show cross-sectional views of the burner of the embodiment shown in Figure 1.
第5及6圖顯示本發明中用於使濃縮燃料流供應至燃燒 腔室,產生高溫燃燒氣體逆流回燃燒器内,及控制高溫燃 燒氣體逆流回燃燒器内之裝置之截面代表圖。 10 【主要元件符號說明】 A……主要空氣/燃料流 B......次要流 al……主要濃縮空氣/燃料流 d2......稀釋燃料流 B1……内次要流通道 B2......外次要流通道 bn......苐一種流 bi2.......弟二種流 b2i......第一種流 b22……第二種流 C1……富燃料區域 C2······火焰 21 1299077Figures 5 and 6 show cross-sectional representations of the apparatus of the present invention for supplying a concentrated fuel stream to a combustion chamber, generating a high temperature combustion gas countercurrently back into the combustor, and controlling the high temperature combustion gas to flow back into the combustor. 10 [Main component symbol description] A...main air/fuel flow B...minor flow a...main concentrated air/fuel flow d2...diluted fuel flow B1...secondary Stream channel B2...outer secondary stream channel bn...苐one stream bi2....different two streams b2i...first stream b22... The second flow C1 ... rich fuel area C2 ·······flame 21 1299077
1…· ..燃燒裝置 2…· ..腔室 3…· ..燃燒器 4"·· ..固-氣分離器 5…· ..主要流入口管線 6"" ..彎曲管線 7…· ..供料管線 8…· ..注射器 9…. ..節流閥 10·· .…節流閥 11·· .…次要流風箱 12.. .…空氣偏轉器 13.· ....次要流注射器 14·· .…節流閥 15·· .…節流閥 16·· ....注射器 17·· ....第二空氣管線 18·· .…空氣偏轉器 19·· ....次要流注射器 20......孔口 221...·..Combustion device 2...·.. chamber 3...·.. burner 4"··.. solid-gas separator 5...·.. main inlet line 6"" ...· .. Feeding line 8...·..Syringe 9..... Throttle valve 10.·....Throttle valve 11·..Secondary flow bellows 12......Air deflector 13.. ...secondary flow syringe 14··. throttle valve 15··. throttle valve 16··.injector 17·....second air line 18··....air deflector 19··.. secondary flow syringe 20... orifice 22
1299077 21.. .…過度燃燒空氣孔口 - 22·· ....感應器 23.. .…閉合迴路控制器 - 24.. …·伺服機 秦 25·· …·閥 26.. ....過度燃燒空氣閥 i 30.. ....自動控制單元 w 40.. ....燃燒器腔室1299077 21.. .... Excessive combustion air orifice - 22 · · .... Sensor 23.. .... Closed loop controller - 24.. .... Servo machine Qin 25 · · · Valve 26.. .. .. Excessive combustion air valve i 30.. .... automatic control unit w 40.. .... burner chamber
23twenty three
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|---|---|---|---|
| PCT/US2006/045027 WO2007062019A2 (en) | 2005-11-22 | 2006-11-20 | Combustion method and system |
| US12/094,149 US20080264310A1 (en) | 2005-11-22 | 2006-11-20 | Combustion Method and System |
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| Application Number | Priority Date | Filing Date | Title |
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| US11/283,930 US7913632B2 (en) | 2005-02-25 | 2005-11-22 | Combustion method and system |
| PCT/US2006/007025 WO2006091967A1 (en) | 2005-02-25 | 2006-02-27 | Combustion method and system |
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| TWI384184B (en) * | 2008-11-27 | 2013-02-01 | Chugai Ro Kogyo Kaisha Ltd | Diffusion combustion burner |
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| TWI384184B (en) * | 2008-11-27 | 2013-02-01 | Chugai Ro Kogyo Kaisha Ltd | Diffusion combustion burner |
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