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TWI290232B - Scratch-resistant optical film - Google Patents

Scratch-resistant optical film Download PDF

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Publication number
TWI290232B
TWI290232B TW095127482A TW95127482A TWI290232B TW I290232 B TWI290232 B TW I290232B TW 095127482 A TW095127482 A TW 095127482A TW 95127482 A TW95127482 A TW 95127482A TW I290232 B TWI290232 B TW I290232B
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TW
Taiwan
Prior art keywords
optical film
scratch
layer
hard cover
resistant
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Application number
TW095127482A
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Chinese (zh)
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TW200807012A (en
Inventor
Lung-Lin Hsu
Original Assignee
Eternal Chemical Co Ltd
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Priority to TW095127482A priority Critical patent/TWI290232B/en
Priority to JP2007194617A priority patent/JP2008077062A/en
Priority to KR1020070075664A priority patent/KR100995229B1/en
Application granted granted Critical
Publication of TWI290232B publication Critical patent/TWI290232B/en
Publication of TW200807012A publication Critical patent/TW200807012A/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/021Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
    • G02B5/0226Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures having particles on the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/16Anti-static materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/005Means for improving the coupling-out of light from the light guide provided by one optical element, or plurality thereof, placed on the light output side of the light guide
    • G02B6/0051Diffusing sheet or layer
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1337Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
    • G02F1/133711Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0079Torsion strength; Torsion stiffness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/584Scratch resistance

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Nonlinear Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Mathematical Physics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Laminated Bodies (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Surface Treatment Of Optical Elements (AREA)
  • Liquid Crystal (AREA)

Abstract

The subject invention relates to a scratch-resistant optical film, which comprises (a) a transparent substrate; (b) a diffusion layer on the upper side of the substrate, which has a convex or concave structure and is comprised of a first hard coat layer; (c) a scratch-resistant layer on the lower side of the substrate, which is comprised of a second hard coat layer; wherein the first and second hard coat layers have a surface resistivity in the range of 10<8> to 10<12>Omega/□ (square) and a hardness of 3H or more than 3H as measured according to JIS K5400 method. The optical film of the invention has a low volume shrinkage, is hard to warp, and possesses excellent anti-static properties and high hardness properties.

Description

1290232 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種具硬化塗層之抗刮光學膜,尤指一種 可應用於液晶顯示器中之保護性擴散膜。 【先前技術】 液晶面板本身並不發光,因此作為亮度來源之背光模組 為LCD顯示功能的重要元件,且對提高液晶顯示亮度而言 非常重要。目前,在背光模組中利用各式各樣之光學膜, 提供一種能提高LCD面板亮度以使光源做最有效率之應 用,而不需更動任何元件設計或消耗額外能源的做法,已 成為最經濟與簡便的解決方案。圖丨為背光模組所含各種 光學膜之簡單示意圖。如圖1所示, 一般背光模組所含光 予膜係包含配置於導光板(light guide)(2)下方之反射膜 (1);及配置於導光板(2)上方之其它光學膜,其由下至上 依序為··擴散膜(3)、聚光膜⑷及(5)及保護性擴散膜(6)。 前業界解決的方法1290232 IX. Description of the Invention: [Technical Field] The present invention relates to a scratch-resistant optical film having a hardened coating, and more particularly to a protective diffusion film which can be applied to a liquid crystal display. [Prior Art] Since the liquid crystal panel itself does not emit light, the backlight module as a brightness source is an important component of the LCD display function, and is very important for improving the brightness of the liquid crystal display. At present, the use of a variety of optical films in the backlight module provides an application that can increase the brightness of the LCD panel to make the light source the most efficient, without the need to change any component design or consume additional energy. Economical and simple solution. The figure is a simplified schematic diagram of various optical films contained in the backlight module. As shown in FIG. 1 , the light pre-film included in the general backlight module includes a reflective film (1) disposed under the light guide (2); and other optical films disposed above the light guide plate (2). From bottom to top, the diffusion film (3), the light-concentrating films (4) and (5), and the protective diffusion film (6) are sequentially arranged. Pre-industry solution

中所揭示者。為了霧化聚光膜的稜鏡條紋 保護性擴散 聚光膜主要的功能在藉由折射與内部全反射將自導光板 發出至四面八方之散亂的光線收集,並集中至約±35度的 正視角(On-axis)方向,以提高LCD的輝度。聚光膜主要是 利用規則或不規則稜鏡花紋微結構來達到聚光效果,但是 若稜鏡結構與面板接觸,易產生到傷,影響光學性質 互相損傷,例如,大 號中所揭示者。為了 109827.doc 1290232 膜一般係於基材表面塗佈含有機或無機珠狀物的樹脂塗 層。惟過去所選用之樹脂塗層不佳,易造成珠狀物脫落現 象及/或膜片翹曲情形,進而影響光學特性,降低聚光膜 有鑑於此,本發明係提供一種抗刮光學膜以改良上述缺 點。本發明選用新穎硬罩液在基材表面形成硬罩層,固化 後可增強光學膜的硬度,防止其操作時被刮傷或損傷聚光 膜的稜鏡結構,且透明度高、不會魏曲,可實現本發明之 目的。 【發明内容】Revealed in the middle. In order to atomize the concentrating film, the main function of the protective diffusing concentrating film is to collect the scattered light from the light guide plate to all directions by refraction and internal total reflection, and concentrate it to a positive of about ±35 degrees. Angle of view (On-axis) to increase the brightness of the LCD. The concentrating film mainly uses a regular or irregular 稜鏡 pattern microstructure to achieve the concentrating effect, but if the 稜鏡 structure is in contact with the panel, it is easy to cause damage, and the optical properties are mutually damaged, for example, as disclosed in the large number. For the 109827.doc 1290232 film, a resin coating containing organic or inorganic beads is generally applied to the surface of the substrate. However, in the past, the resin coating selected in the past is not good, and it is easy to cause the phenomenon of falling off the beads and/or the warpage of the film, thereby affecting the optical properties, and reducing the light-concentrating film. In view of the above, the present invention provides a scratch-resistant optical film. Improve the above shortcomings. The invention selects a novel hard cover liquid to form a hard cover layer on the surface of the substrate, which can enhance the hardness of the optical film after curing, prevent the scratching or damage to the 稜鏡 structure of the concentrating film during operation, and has high transparency and no Wei Qu The object of the invention can be achieved. [Summary of the Invention]

本杳明之主要目的在於提供一種無龜曲之抗刮光學膜, 其包含 N (a)透明基材; 〇&gt;)位於基材上方之擴散層,該擴散層具有凹凸結構且 係由第一硬罩層(hard coat)所構成;及 ⑷位於基材下方之抗刮層,該抗刮層具有-平滑表面且 係由第二硬罩層所構成; 又 其中該第-及第二硬罩層之表面電阻率介於ι〇8至⑽ Ω/口(sq·),且根據JIS K5彻標準方法量測, 以上之鉛筆硬度。 ,、百或 【實施方式】 本發明抗刮光學膜所使用之基材,可士 技術領域具有通常知識者所已知者,: ι明所屬 述塑膠基材並無特殊限制’其例如但不限:或塑膠。上 义;.聚酯樹月旨 109827.doc 1290232The main purpose of the present invention is to provide a tortoise-free scratch-resistant optical film comprising a N (a) transparent substrate; 〇 &gt;) a diffusion layer over the substrate, the diffusion layer having a concave-convex structure and being first a hard coat layer; and (4) a scratch-resistant layer under the substrate, the scratch-resistant layer having a smooth surface and being composed of a second hard cover layer; wherein the first and second hard masks The surface resistivity of the layer ranges from ι 8 to (10) Ω/□ (sq·), and is measured according to the JIS K5 standard method, the pencil hardness above. </ RTI> </ RTI> <RTIgt; </ RTI> The substrate used in the scratch-resistant optical film of the present invention is known to those skilled in the art, and there is no particular limitation on the plastic substrate of the present invention. Limit: or plastic. Upstairs; polyester tree month 109827.doc 1290232

(polyester resin),如聚對苯二甲酸乙二酯(polyethylene terephthalate,PET)或聚萘二甲酸乙二酉旨(polyethylene naphthalate,PEN);聚丙稀酸自旨樹脂(p〇lyacrylate resin), 如聚甲基丙烯酸甲酉旨(polymethyl methacrylate,PMMA); 聚醯亞胺樹脂(polyimide resin);聚環烯烴樹脂 (polycycloolefin resin);聚碳酸酯樹脂(p〇iycarb〇nate resin),聚胺基曱酸酉旨樹脂(p〇lyUre|;hane resin);三酷酸纖 維素(triacetate cellulose,TAC);或彼等之混合物。較佳為 聚對苯二甲酸乙二酯、聚甲基丙烯酸曱酯、聚環烯烴樹 脂、三醋酸纖維素或其混合物,更佳為聚對苯二甲酸乙二 酉旨。基材之厚度通常取決於所欲得光學產品的需求,其較 佳介於約16微米(μιη)至約250微米之間。 g使用塑膠基材時’在塑膠基材表面形成硬罩層,可增 強硬度及避免基材表面刮傷’達耐刮效果。一般業界所使 用之硬罩層為紫外線硬化樹脂(Uv curing re sin)所構成, 其雖可提高表面硬度,但由於交鏈作用產生收縮不一致及 應力不均情形,故易產生魏曲。 為了解決翹曲問題,本發明係藉由將硬罩液以加熱和紫 外線雙固化(dual curing)方式處理而於基材上方及下方形 成第硬罩層及弟一硬罩層。根據本發明,用以形成該第 一及該第二硬罩層之硬罩液可相同或不相同,該等硬罩液 之成刀除包含抗靜電劑(anti-static agent)、紫外線硬化樹 卜尚包έ熱固性相'脂(thermal setting resin)、熱塑性 树知(thermal plastic resin)或其混合物,較佳為熱固性樹 109827.doc 1290232 脂。藉由熱固性樹脂所具有之高強度及良好之韌性,可使 所製得之硬罩層具有卓越的耐熱性和極小的體積收縮率, 因此可克服翹曲問題。同時,本發明光學膜之硬罩層具有 良好抗靜電性和高硬度特性,其表面電阻率介於1〇8至 Ω/口(square),且根據JIS 〇4〇〇標準方法量測,其鉛筆硬 度可達3Η或以上。(polyester resin), such as polyethylene terephthalate (PET) or polyethylene naphthalate (PEN); polyacrylic acid (p〇lyacrylate resin), such as Polymethyl methacrylate (PMMA); polyimide resin; polycycloolefin resin; polycarbonate resin (p〇iycarb〇nate resin), polyamine hydrazine A resin (p〇lyUre|;hane resin); a triacetate cellulose (TAC); or a mixture thereof. Preferred is polyethylene terephthalate, polymethyl methacrylate, polycycloolefin resin, cellulose triacetate or a mixture thereof, more preferably polyethylene terephthalate. The thickness of the substrate will generally depend on the desired optical product, preferably between about 16 microns (μm) and about 250 microns. g When using a plastic substrate, a hard cover layer is formed on the surface of the plastic substrate to increase the hardness and avoid scratching the surface of the substrate to achieve a scratch-resistant effect. The hard coat layer used in the industry is composed of an ultraviolet curable resin, which can improve the surface hardness. However, due to the inconsistent shrinkage and uneven stress, the warp is likely to occur. In order to solve the problem of warpage, the present invention forms a hard mask layer and a hard mask layer above and below the substrate by treating the hard mask liquid by heating and ultraviolet double curing. According to the present invention, the hard cover liquid for forming the first and second hard cover layers may be the same or different, and the hard cover liquid is formed by an anti-static agent and an ultraviolet hardening tree. The thermal setting resin, the thermal plastic resin or a mixture thereof is preferably a thermosetting tree 109827.doc 1290232 grease. By virtue of the high strength and good toughness of the thermosetting resin, the resulting hard mask layer can have excellent heat resistance and extremely small volume shrinkage, thereby overcoming warpage problems. Meanwhile, the hard mask layer of the optical film of the present invention has good antistatic property and high hardness property, and its surface resistivity is from 1 〇 8 to Ω / square, and is measured according to the JIS 〇 4 〇〇 standard method. Pencil hardness can be up to 3 inches or more.

本發明之抗刮光學膜具有良好之光線穿透度,即,根據 JIS Κ7136標準方法量測,具有介於約85%至約95%之間之 牙透度此外,為務化聚光膜的稜鏡條紋,本發明之抗刮 光子膜具有某些程度的光擴散作用,即,根據jis KM % 標準方法量測,具有20%至9〇%之霧度,較佳為3〇%至 ’ 更佳為 40%至 55%。 為達到光線擴散效果,本發明之光學膜在基材之上方 (即’出光面)以第一硬罩層形成微細凹凸結構,以作為擴 散層。該擴散層形成方法並無特殊限制,係熟悉此技術者 所热知,其例如但不限於網版印刷、塗佈、噴塗或麼花加 工專。該擴散層必須能讓光線透過,較佳為無色透明者。 本發明之一實施態樣’擴散層之厚度係介於5〜20微米 之間’較佳介於6〜15微米之間。 ^本發明’較佳的方式係藉由在基材上塗佈含有機顆 機更罩層以形成該具有凹凸結構之擴散層。該等有 笼·甘 列如為球形、橢圓形、菱形 寻’其種類亦無特殊限制,例 甲辦狀M j如τ為丙烯酸酯樹脂、胺基 甲-夂酉日树脂、矽酮樹脂或其混入 口物’較佳為丙烯酸g旨樹 109827.doc 1290232 脂。上述有機顆粒之直徑可相同或不同,較佳介於約2微 未至約30微米之間,更佳介於約5微米至約。微米之間。 上述有機顆粒之量相對於該硬罩層中樹脂成分總重量,較 為1 〇〜3 〇重量%。 為防止本發明光學膜被其他膜片刮傷’因此本發明之光 學=在基材下方塗佈第二硬罩層,以形成—作為^到層之The scratch-resistant optical film of the present invention has good light transmittance, that is, has a tooth penetration of between about 85% and about 95% according to the JIS Κ7136 standard method, and further, is a concentrating film. The anti-scratch film of the present invention has a certain degree of light diffusing effect, that is, it has a haze of 20% to 9〇%, preferably 3〇% to 'measured according to the jis KM% standard method. More preferably 40% to 55%. In order to achieve a light-diffusing effect, the optical film of the present invention forms a fine uneven structure on the substrate (i.e., the 'light-emitting surface') as a diffusion layer. The method of forming the diffusion layer is not particularly limited and is well known to those skilled in the art, such as, but not limited to, screen printing, coating, spraying, or processing. The diffusion layer must allow light to pass through, preferably colorless and transparent. In one embodiment of the invention, the thickness of the diffusion layer is between 5 and 20 microns, preferably between 6 and 15 microns. The preferred embodiment of the present invention is formed by coating a substrate with a cover layer containing a machine to form the diffusion layer having a textured structure. There are no special restrictions on the types of cages, such as spheres, ovals, and diamonds. For example, τ is acrylate resin, amine-based resin, fluorenone resin or The mixed inlet 'preferably is acrylic acid g to the tree 109827.doc 1290232 grease. The above organic particles may have the same or different diameters, preferably between about 2 micro but not about 30 microns, more preferably between about 5 microns and about. Between microns. The amount of the above organic particles is from 1 〇 to 3 〇 by weight based on the total weight of the resin component in the hard coat layer. In order to prevent the optical film of the present invention from being scratched by other films, the optical of the present invention = coating a second hard cover layer under the substrate to form - as a layer

平滑表面。該抗刮層之厚度係介於1微米至1〇微米之間, 較佳介於3微米至6微米。 圖2為本發明抗刮光學膜之一較佳實施態樣。如圖2所 示,本發明抗刮光學膜(20)係配置於聚光膜(1〇)上方,其 土材(12)上方為具有凹凸結構之擴散層(13),該擴散層 包含有機顆粒(14),及基材下方為具有平滑表面之抗刮層 (11)。 可用於本發明硬罩液中之紫外線硬化樹脂包含至少一種 具有一或多個官能基之丙烯酸類單體或丙烯酸酯類單體, 較佳為丙烯酸酯類單體。可用於本發明中的丙烯酸酯類單 體,例如但不限於,(甲基)丙烯酸酯、胺基甲酸酯丙烯酸 酯(urethane acrylate)、聚酯丙烯酸酯(p〇lyester acryiat勾或 環氧丙烯酸酯(epoxy acrylate)等,較佳為(甲基)丙烯酸 酯0 舉例§之,適用於本發明之丙烯酸酯類可選自包括甲基 丙烯酸甲酯、丙烯酸丁醋、2•苯氧基乙基丙烯酸醋(2_ phenoxy ethyl acrylate)、乙氧化2_苯氧基乙基丙烯酸酯 (ethoxyiated 2-Ph_xy ethyl acryIate)、2_(2 乙氧基乙氧 109827.doc 1290232Smooth the surface. The scratch-resistant layer has a thickness of between 1 micrometer and 1 micrometer, preferably between 3 micrometers and 6 micrometers. 2 is a preferred embodiment of a scratch resistant optical film of the present invention. As shown in FIG. 2, the scratch-resistant optical film (20) of the present invention is disposed above the light-concentrating film (1), and above the soil material (12) is a diffusion layer (13) having a concave-convex structure, the diffusion layer comprising organic The particles (14), and under the substrate, are scratch resistant layers (11) having a smooth surface. The ultraviolet curable resin which can be used in the hard coat liquid of the present invention contains at least one acrylic monomer or acrylate monomer having one or more functional groups, preferably an acrylate monomer. Acrylate monomers useful in the present invention, such as, but not limited to, (meth) acrylate, urethane acrylate, polyester acrylate (p〇lyester acryiat or epoxy acrylate) Epoxy acrylate, etc., preferably (meth) acrylate 0 exemplified, the acrylates suitable for use in the present invention may be selected from the group consisting of methyl methacrylate, butyl acrylate, and phenoxyethyl 2_ phenoxy ethyl acrylate, ethoxyiated 2-Ph_xy ethyl acryIate, 2_(2 ethoxy ethoxy 109827.doc 1290232

基)乙基丙稀酸酷(2-(2»*ethoxyethoxy)ethyl acrylate)、環三 羥甲基丙烷甲縮醛丙烯酸酯(cyclic trimethylolpropane formal acrylate)、β-魏乙基丙烯酸酉旨(β-carboxyethyl acrylate)、月桂酸(甲基)丙烯酸酉旨(lauryl (meth)acrylate)、 異辛基丙稀酸醋(isooctyl acrylate)、硬脂酸(甲基)丙稀酸 酉旨(stearyl (meth)acrylate)、異癸基丙稀酸酉旨(isodecyl acrylate)、 異冰片基(甲基)丙稀酸酉旨(isoborny (meth)acrylate)、苄基丙稀酸酯(benzyl acrylate)、3-經-2,2-二甲基丙酸3-羥-2,2-二曱基丙酯二丙烯酸酯 (hydroxypivalyl hydroxypivalate diacrylate)、乙氧化 1,6-己 二醇二丙稀酸酯(ethoxylated l,6-hexanediol diacrylate)、 二丙二醇二丙烯酸酉旨(dipropylene glycol diacrylate)、乙氧 化二丙二醇二丙烯酸 g旨(ethoxylated dipropylene glycol diacrylate)、新戊二醇二丙稀酸自旨(neopentyl glycol diacrylate)、丙氧化新戊二醇二丙烯酸ί旨(propoxylated neopentyl glycol di acrylate)、乙氧化雙酴 A二(甲基)丙烯酸 酉旨(ethoxylated bisphenol-A di(meth)acrylate)、2-曱基-1,3-丙二 醇二丙 稀酸醋(2-methyl -15 3-propanediol diacrylate)、乙氧化-2-曱基-1,3-丙二醇二丙烯酸酉旨 (ethoxylated 2-methyl-1,3-propanediol diacrylate) ^ 2-T 2-乙基-1,3-丙二醇二丙烯酸酯(2讣1^71-2&lt;让71-1,3-propanediol diacrylate)、乙二醇二曱基丙浠酸酉旨(ethylene glycol dimethacrylate)、二乙二醇二曱基丙稀酸酉旨 (diethylene glycol dimethacrylate)、2-經基乙基曱基丙烯 -10- 109827.doc 12902322-(2»*ethoxyethoxy)ethyl acrylate, cyclic trimethylolpropane formal acrylate, β-carboxyethyl acrylate ), lauric acid (meth) acrylate, isooctyl acrylate, stearyl (meth) acrylate , isodecyl acrylate, isoborny (meth)acrylate, benzyl acrylate, 3-men-2 , 2-hydroxy-2,2-dimercaptopropyl diacrylate, ethoxylated 1,6-hexanediol diacrylate (ethoxylated l,6- Hexanediol diacrylate), dipropylene glycol diacrylate, ethoxylated dipropylene glycol diacrylate, neopentyl glycol diacrylate, propoxygenation Pentanediol diacrylate (propoxylated neopentyl glycol di acrylate), ethoxylated bisphenol-A di(meth)acrylate, 2-mercapto-1,3-propanediol dipropylene vinegar (2) -methyl -15 3-propanediol diacrylate), ethoxylated 2-methyl-1,3-propanediol diacrylate ^ 2-T 2-ethyl-1 , 3-propanediol diacrylate (2讣1^71-2&lt;71-1,3-propanediol diacrylate), ethylene glycol dimethacrylate, diethylene glycol dioxime Diethylene glycol dimethacrylate, 2-carbylethylmercaptopropene-10-109827.doc 1290232

酸酯石粦酸酯(2-hydroxyethyl metharcrylate phosphate)、三 (2-經乙基)異氰脲酸三丙烯酸酯(Tris(2-hydroxy ethyl)isocyanurate triacrylate)、季戊四醇三丙稀酸醋 (pentaerythritol triacrylate)、乙氧化三經曱基丙烧三丙烯 酉变酉旨(ethoxylated trimethyl o lp r op an e triacrylate)、丙氧 4 匕 三經甲基丙烧三丙稀酸酉旨(propoxylated trimethylolpropane triacrylate)、 三羥甲基丙烷三曱基丙烯酸酯 (trimethylolpropane trimethacrylate)、季戊四醇四丙稀酸 醋(pentaerythritol tetraacrylate)、乙氧化季戊四醇四丙稀 酸醋(ethoxylated pentaerythritol tetraacrylate)、雙-三經甲 基丙烧四丙烯酸酉旨(ditrimethylolpropane tetraacrylate)、丙 氧化季戊四醇四丙烯酸酉旨(propoxylated pentaerythritol tetraacrylate)、季戊四醇四丙稀酸醋(pentaerythritol tetraacrylate)、二季戊四醇六丙烯酸 6旨(dipentaerythritol hexaacrylate)、(曱基)丙稀酸酉旨、丙稀酸經乙酉旨 (hydroxyethyl acrylate,HEA)、甲基丙烯酸-2-經基乙酉旨(2-hydroxyethyl methacrylate,HEMA)、三丙二醇二(曱基)丙 烯酸 _ (tripropylene glycol di(meth)acrylate)、1,4-丁二醇 二(甲基)丙浠酸酉旨(1,4-butanediol di(meth)acrylate)、1,6-己二醇二(甲基)丙烯酸酯 (l,6-hexanediol di(meth)acrylate)、稀丙基化二(甲基)丙浠酸環己醋 (allylated cyclohexyl di(meth)acrylate)、二(甲基)丙婦酸異 氰脲酸醋(isocyanurate di(meth)acrylate)、乙氧基化三經甲 基丙烧三(甲基)丙稀酸酉旨(ethoxylated trimethylol propane 109827.doc 1290232 tri(meth) acrylate)、丙氧基化甘油三(甲基)丙烤酸酯 (propoxylated glycerol tri(meth)acrylate)、三羥甲基丙烷三 (甲基)丙稀酸酉旨(trimethylol propane tri(meth)acrylate)、三 (丙稀氧乙基)異氰腺酸酉旨(tris( aery loxy ethyl) isocyanurate) 及彼等之混合物所組成之群組。 為增加硬罩液之成膜性,本發明之紫外線硬化樹脂可視 需要包含分子量介於103至104之募聚體,此類寡聚體係熟 習此項技術之人士所熟知者,例如丙烯酸酯系寡聚體,其 例如但不限於:胺基甲酸酯丙烯酸酯,如脂肪族胺基甲酸 酯丙烯酸酯(aliphatic urethane acrylate)、脂肪族胺基曱酸 酯六丙稀酸酯(aliphatic urethane hexaacrylate)、芳香族胺 基甲酸酯六丙烯酸酯(aromatic urethane hexaacrylate);環 氧丙烯酸酯,如雙酚A環氧二丙烯酸酯(bisphenol-A epoxy diacrylate)、酚醛環氧丙烯酸酯(novolac ep〇xy acrylate); 聚酯丙烯酸酯,如聚酯二丙烯酸酯(po丨yester diacryiate); 或純丙烯酸酯。 可用於本發明硬罩液中之熱固性樹脂,其平均分子量一 般介於10至2xl06 ’較佳為2xl04至3xl05,更佳為4xl〇4至 105。本發明之熱固性樹脂可選自聚苯乙烯樹脂、聚酯樹 脂、環氧樹脂、聚丙烯酸酯樹脂、聚碳酸酯及其混合物所 組成之群組,較佳為聚丙烯酸酯樹脂,如(甲基)丙烯酸 (甲)酯。為增加交聯性,熱固性樹脂可視需要含有羥基(_ 〇Η)、羧基(-CQOH)或胺基(-ΝΗ2),較佳為羥基,例如丙 烯酸羥乙酯(hydroxyethyl acrylate,ΗΕΑ)、丙烯酸羥丙酯 109827.doc -12- 1290232 (hydroxypropyl acrylate,ΗΡΑ)、曱基丙烯酸羥基乙酯 (2-hydroxyethyl methacrylate,HEMA)、曱基丙烯酸羥丙酯 (hydroxypropyl methacrylate,HPMA)或彼等之混合物。 可用於本發明硬罩液中之熱塑性樹脂可選自聚烯烴樹脂 (polyolefin resin),如聚乙烯(PE)或聚丙烯(PP);聚酯樹脂 (polyester resin),如聚對苯二曱酸乙二酯(PET);聚丙烯 酸醋樹脂(polyacrylate resin),如聚甲基丙烯酸甲酯 (PMMA);及彼等之混合物。 在樹脂材料加工或製造過程中,當樹脂材料與其自身或 其他材料發生磨擦時會產生靜電,將空氣中之游離塵埃集 結在表面上,令昂貴電子元件遭破壞,甚至是點燃易燃的 氣體或粉末而引起火災,故添加抗靜電劑有其必要性。 本發明之硬罩液係將抗靜電劑直接與樹脂摻混,再經混 練加工而得。可使用於本發明硬罩液中之抗靜電劑並無特 殊限制,係熟悉此項技藝之人士所熟知,例如乙氧基甘油 脂肪酸酯類、四級胺化合物、脂肪胺類衍生物、環氧樹脂 (如聚環氧乙烷)、矽氧烷(siloxane)或其它醇類衍生物,如 聚乙醇酯、聚乙二醇驗等。 根據本發明之一具體實例,上述第一及第二硬罩層係藉 由將硬罩液以加熱和紫外線雙固化方式處理而形成;且用 以形成該第一及第二硬罩層之硬罩液可以相同或不相同, ”匕s k靜電劑、紫外線硬化樹脂和至少—種選自由熱固 丨生樹月曰熱塑性樹脂及其混合物所構成群組之樹脂。較 佳上述硬罩液包含靜電劑、紫外線硬化樹脂和熱固性樹 109827.doc -13- 1290232 脂。 根據本發明,用於形成第一硬罩層和第二硬罩層之硬罩 液,可視需要包含熟悉此項技術者已知之添加劑,其例如 但不限於硬化劑(curing agent)、光起始劑⑽ initiator)、整平劑、分散劑或安定劑等。 本發明所使用之硬化劑係熟習此項技術之人士所熟知 者,其可使分子與分子間產生化學接合而形成交聯 φ (Cr〇SSHnking),其例如但不限於二異氰酸酯(diiS0Cyanate:) 或 ^^異氣酸酉旨(polyisocyanate)。 本务明所使用之光起始劑,係經光照射後會產生自由 基’而透過自由基之傳遞引發聚合反應者。適用於本發明 之光起始劑並無特殊限制,其例如但不限於二苯曱酉同 (benzophenone)、二苯乙醇酮(benz〇in)、2_ 羥基 甲基 苯基丙(2,hydr〇xy-2-methyl小phenyl-pr〇pan小叫、 , 甲氧基 1,2- 一本基乙小 _ (2,2_dimethoxy-i,2- • diphenylethan-b〇ne)、^ 羥基環己基苯基酮(l-hydroxy cyclohexyl phenyl ketone)、2,4,6-三甲基苯甲醯基二苯基 膦氧化物(254,6-trimethylbenz〇yi diphenyl p — • oxide),或彼等之混合物。較佳之光起始劑係二苯甲酮或 1-羥基環己基苯基酮。 本發明光學膜之擴散層或抗刮層可根據熟悉此項技藝之 人士所热知之任何方式製造,例如,可經由包含以下步驟 之方法製造: ⑴將紫外線硬化樹脂、熱固性樹脂、溶劑及抗靜電劑等 109827.doc -14- 1290232 組份,視需要地與習知添加劑混合,形成一膠態硬罩液; (II) 將該硬罩液塗佈於基材表面,以形成一塗層; (III) 將該經塗覆之基材送進供乾機,蒸發溶劑,升溫至 高於熱固性樹脂之固化溫度後,加熱數分鐘,進行熱2化 聚合反應; (IV) 然後再對該塗層m射能量射線產Μ聚合反應以形 成硬罩層,能量射線之強度可為100至1000毫焦耳/平方公 分(mJ/cm2),較佳係 200至 8〇〇 mJ/cm2。 若需要,T重複進行上述各步&quot;驟,以獲得複數層之硬罩 層。 本發明光學膜可使用於具有聚光膜之背光模組中,設置 在聚光膜之出光面上。本發明光學膜在基材表面以新穎硬 罩液塗佈形成硬罩層,可有效地提高硬度,保護接觸構 件,且表面平整無翹曲,因此可避免光學性質受到影響。 另外,本發明光學膜由於基材表面塗覆有具微細凹凸結構 之塗層,因此兼具有擴散作用,可用於顯示器之背光模組 中作為保護性擴散膜。 ' 以下實施例係用於對本發明作進一步說明,唯非用以限 制本發明之範圍。任何熟悉此項技藝之人士可輕易達成之 G飾及改變均包括於本案說明書揭示内容及所附申請專利 範圍之範圍内。 實施例1 第一硬罩層(擴散層) 取一 250毫升之玻璃瓶,將溶劑· 2〇克甲苯、6克丁 g同加 109827.doc • 15 * 1290232 入玻璃瓶中。於高速攪拌下依序加入3克之平均粒徑為§ μηΐ之壓克力微粒子[MB30X_8,日本積水化成公司],紫外 線硬化樹脂:曱基丙稀酸-2-輕基乙酯、甲基丙烯酸甲酯、 丙烯酸丁酯及季戊四醇三丙烯酸酯之單體混合物共12克, 熱固性樹脂:10克丙烯酸酯樹脂[Eterac 7363_ts_5〇, Eternal公司](固形份約50〇/〇),再加入ι·〇克硬化劑 [Desmodur 3390,Bayer 公司](固形份約 75%),2.0 克抗靜 電劑[GMB-36M-AS,Marubishi oil Chem· Co·,Ltd](固形份 約20%),光起始劑:二苯甲酮及基環己基苯基酮混合 物共0.6克,最後泡製成固形份約40%及總重約54.6克塗 料。以RDS塗抹棒#8將塗料塗佈在厚度為188 μιη之PET基 材[U34,Toray公司]表面上,經100°C乾燥i分鐘後,再以 UV曝光機台(Fusion UV,F600V,600 W/inch,Η型燈源) power設定為100%,速度15 m/min,能量射線200 mJ/cm2,加以乾燥後製得塗層厚度為約1〇 μηχ之第一硬罩 層(擴散層)。 第二硬罩層(抗刮層) 取一 25 0毫升之玻璃瓶,將溶劑:丨6克甲苯、丨3克丁酮 加入玻璃瓶中。於高速攪拌下依序加入紫外線硬化樹脂: 曱基丙烯酸-2-羥基乙酯、甲基丙烯酸甲酯、丙烯酸丁酯及 季戊四醇三丙烯酸酯之單體混合物共8克,熱固性樹脂: 16克丙烯酸酯樹脂[Eterac 7363-ts-50,Eternal公司](固形 伤約50%) ’再加入1.6克硬化劑[Desmodur 3390,Bayer公 司](固形份約75%),1.6克抗靜電劑[GMB-36M-AS, 109827.doc -16- 12902322-hydroxyethyl metharcrylate phosphate, Tris(2-hydroxyethyl)isocyanurate triacrylate, pentaerythritol triacrylate Ethoxylated trimethyl o lp r op an e triacrylate, propoxylated trimethylolpropane triacrylate, ethoxylated trimethyl o lp r op an e triacrylate Trimethylolpropane trimethacrylate, pentaerythritol tetraacrylate, ethoxylated pentaerythritol tetraacrylate, bis-trimethyl methacrylate tetracene Ditrimethylolpropane tetraacrylate, propoxylated pentaerythritol tetraacrylate, pentaerythritol tetraacrylate, dipentaerythritol hexaacrylate, bismuth thiophene acrylate Purpose, acrylic acid Hydroxyethyl acrylate (HEA), 2-hydroxyethyl methacrylate (HEMA), tripropylene glycol di(meth)acrylate, 1,4 -1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate (1,6-hexanediol di(meth) Acrylate), allylated cyclohexyl di(meth)acrylate, isocyanurate di(meth)acrylate Ethoxylated trimethylol propane 109827.doc 1290232 tri(meth) acrylate, propoxylated glycerol tris(methyl)propane acrylate (propoxylated glycerol tri(meth)acrylate), trimethylol propane tri(meth)acrylate, tris(propyloxyethyl)isocyanate Tris( aery loxy ethyl) isocyanurate) and a group of such mixtures. In order to increase the film forming property of the hard coat liquid, the ultraviolet curable resin of the present invention may optionally contain a polymer having a molecular weight of from 103 to 104, and such an oligomerization system is well known to those skilled in the art, such as an acrylate-based oligo. a polymer such as, but not limited to, a urethane acrylate such as an aliphatic urethane acrylate or an aliphatic urethane hexaacrylate , aromatic urethane hexaacrylate; epoxy acrylate, such as bisphenol-A epoxy diacrylate, novolac ep xy acrylate ); polyester acrylate, such as polyester diacrylate (po丨yester diacryiate); or pure acrylate. The thermosetting resin which can be used in the hard coat liquid of the present invention has an average molecular weight of usually from 10 to 2 x 10 6 ', preferably from 2 x 10 4 to 3 x 105, more preferably from 4 x l to 4 to 105. The thermosetting resin of the present invention may be selected from the group consisting of polystyrene resins, polyester resins, epoxy resins, polyacrylate resins, polycarbonates, and mixtures thereof, preferably a polyacrylate resin such as (methyl). )Methyl acrylate. In order to increase the crosslinkability, the thermosetting resin may optionally contain a hydroxyl group (—〇Η), a carboxyl group (—CQOH) or an amine group (—ΝΗ 2), preferably a hydroxyl group, such as hydroxyethyl acrylate, hydroxy acrylate. Propyl ester 109827.doc -12- 1290232 (hydroxypropyl acrylate, hydrazine), 2-hydroxyethyl methacrylate (HEMA), hydroxypropyl methacrylate (HPMA) or a mixture thereof. The thermoplastic resin usable in the hard coat liquid of the present invention may be selected from a polyolefin resin such as polyethylene (PE) or polypropylene (PP); a polyester resin such as polyterephthalic acid. Ethylene glycol (PET); polyacrylate resin, such as polymethyl methacrylate (PMMA); and mixtures thereof. During the processing or manufacturing of resin materials, static electricity is generated when the resin material rubs against itself or other materials, and free dust in the air is collected on the surface, causing damage to expensive electronic components, even igniting flammable gases or Powder causes fire, so it is necessary to add an antistatic agent. The hard cover liquid of the present invention is obtained by directly mixing an antistatic agent with a resin and then kneading it. The antistatic agent which can be used in the hard coat liquid of the present invention is not particularly limited and is well known to those skilled in the art, such as ethoxyglycerin fatty acid esters, quaternary amine compounds, fatty amine derivatives, and epoxy resins. Resin (such as polyethylene oxide), siloxane or other alcohol derivatives, such as polyethanol ester, polyethylene glycol test. According to an embodiment of the present invention, the first and second hard mask layers are formed by treating the hard mask liquid by heating and ultraviolet double curing; and forming the first and second hard mask layers. The cover liquid may be the same or different, "匕sk electrostatic agent, ultraviolet curing resin and at least one type of resin selected from the group consisting of thermosetting silicone resin and mixtures thereof. Preferably, the hard cover liquid contains static electricity. Agent, UV curable resin and thermoset tree 109827.doc -13 - 1290232 grease. According to the present invention, the hard cover liquid for forming the first hard mask layer and the second hard mask layer may optionally include those known to those skilled in the art. An additive such as, but not limited to, a curing agent, a photoinitiator (10) initiator, a leveling agent, a dispersing agent or a stabilizer, etc. The hardener used in the present invention is well known to those skilled in the art. It can form a chemical bond between a molecule and a molecule to form a cross-linking φ (Cr〇SSHnking), such as, but not limited to, a diisocyanate (diiS0Cyanate:) or a polyisocyanate. The photoinitiator to be used is a radical initiating by light irradiation and is initiated by radical transfer. The photoinitiator suitable for use in the present invention is not particularly limited, and is, for example, but not limited to, diphenyl. Benzene (benzophenone), benzophenone (benz〇in), 2_hydroxymethylphenylpropyl (2, hydr〇xy-2-methyl small phenyl-pr〇pan, methoxy 1,2 - a base of small _ (2,2_dimethoxy-i,2- • diphenylethan-b〇ne), hydroxycyclohexyl phenyl ketone, 2,4,6-trimethylbenzene Metyl diphenylphosphine oxide (254,6-trimethylbenz〇yi diphenyl p - • oxide), or a mixture thereof. Preferred photoinitiator is benzophenone or 1-hydroxycyclohexyl phenyl ketone. The diffusion layer or scratch-resistant layer of the optical film of the present invention can be produced by any means known to those skilled in the art, for example, by a method comprising the following steps: (1) ultraviolet curing resin, thermosetting resin, solvent and anti- Electrostatic agent, etc. 109827.doc -14- 1290232 component, if necessary mixed with conventional additives Forming a colloidal hard cover liquid; (II) applying the hard cover liquid to the surface of the substrate to form a coating; (III) feeding the coated substrate to a dryer, evaporating the solvent, After heating to a temperature higher than the curing temperature of the thermosetting resin, heating is carried out for several minutes to carry out thermal polymerization; (IV) then the energy beam of the coating is calcined to form a hard cover layer, and the intensity of the energy ray may be 100 to 1000 mJ/cm 2 (mJ/cm 2 ), preferably 200 to 8 〇〇 mJ/cm 2 . If necessary, T repeats the above steps to obtain a hard layer of a plurality of layers. The optical film of the present invention can be used in a backlight module having a concentrating film and disposed on a light-emitting surface of the concentrating film. The optical film of the present invention is coated with a novel hard cover liquid on the surface of the substrate to form a hard cover layer, which can effectively improve the hardness, protect the contact member, and have a smooth surface without warpage, thereby preventing the optical properties from being affected. Further, since the optical film of the present invention is coated with a coating having a fine uneven structure on the surface of the substrate, it has a diffusion effect and can be used as a protective diffusion film in a backlight module of a display. The following examples are intended to be illustrative of the invention and are not intended to limit the scope of the invention. Any modifications and variations that can be easily made by anyone skilled in the art are included in the scope of the disclosure of the present specification and the scope of the appended claims. Example 1 First Hard Cover Layer (Diffusion Layer) A 250 ml glass bottle was used, and a solvent of 2 g of toluene and 6 g of d g was added to 109827.doc • 15 * 1290232 into a glass bottle. Add 3 grams of acrylic particles with an average particle size of § μηΐ under high-speed stirring [MB30X_8, Japan Sekisui Chemicals Co., Ltd.], UV-curing resin: mercapto-acrylic acid-2-light-based ethyl ester, methacrylic acid A total of 12 g of a monomer mixture of ester, butyl acrylate and pentaerythritol triacrylate, thermosetting resin: 10 g of acrylate resin [Eterac 7363_ts_5〇, Eternal] (solid content about 50 〇 / 〇), then add ι·〇克Hardener [Desmodur 3390, Bayer Company] (about 75% solids), 2.0 g antistatic agent [GMB-36M-AS, Marubishi oil Chem Co., Ltd.] (solid content about 20%), photoinitiator A total of 0.6 g of a mixture of benzophenone and cyclohexyl phenyl ketone was finally foamed into a coating having a solid content of about 40% and a total weight of about 54.6 g. The coating was applied to the surface of a PET substrate [U34, Toray] having a thickness of 188 μm by RDS Coat Bar #8, dried at 100 ° C for 1 minute, and then exposed to a UV exposure machine (Fusion UV, F600V, 600). W/inch, Η-type lamp source) power set to 100%, speed 15 m / min, energy ray 200 mJ / cm2, dried to produce a first hard cover layer with a coating thickness of about 1 〇 μηχ (diffusion layer) ). The second hard cover layer (scratch resistant layer) was taken into a 25 ml glass bottle, and the solvent: 6 g of toluene and 3 g of methyl ethyl ketone were placed in a glass bottle. Ultraviolet curing resin is added sequentially under high-speed stirring: a total of 8 g of a monomer mixture of 2-hydroxyethyl methacrylate, methyl methacrylate, butyl acrylate and pentaerythritol triacrylate, thermosetting resin: 16 g of acrylate Resin [Eterac 7363-ts-50, Eternal] (solid wounds about 50%) 'Additional 1.6 g of hardener [Desmodur 3390, Bayer] (solids about 75%), 1.6 g of antistatic agent [GMB-36M -AS, 109827.doc -16- 1290232

Manabishi oil Chem· Co” Ltd](固形份約 20%),光起始劑: 一本甲酮及1 -經基環己基苯基酮混合物共〇 · 6克,最後泡製 成固形份約30°/。及總重約57.6克塗料。以RDS塗抹棒#6將 塗料塗佈在上述所製備之已塗有第一硬罩層之pET基材另 一側表面上,經1〇〇。(:乾燥i分鐘後,再以uv曝光機台 (Fusion UV,F600V,600 W/inch,Η型燈源)power設定為Manabishi oil Chem· Co” Ltd] (solid content about 20%), photoinitiator: a mixture of ketone and 1-cyclohexyl phenyl ketone, 6 g, and finally foamed into a solid content of about 30 °/. and a total weight of about 57.6 g of paint. The coating was applied to the other side surface of the pET substrate coated with the first hard cover layer by RDS applicator #6, after 1 〇〇. : After drying for 1 minute, set the power of the UV exposure machine (Fusion UV, F600V, 600 W/inch, 灯 type light source) to

100%,速度15 m/min,能量射線200 mJ/cm2,加以乾燥後 製得塗層厚度為约5 μηι之第二硬罩層(抗刮層)。上述製得 之抗刮光學膜,合計總膜厚為202 μπι,進行各項特性試 驗,試驗所得結果如以下表1所示。 比較例1 將厚度為200 _之市售保護性擴散膜[mi7vGz,100%, speed 15 m/min, energy ray 200 mJ/cm2, and dried to obtain a second hard cover layer (scratch resistant layer) having a coating thickness of about 5 μm. The scratch-resistant optical film prepared above had a total film thickness of 202 μm, and various characteristics were tested. The results of the test are shown in Table 1 below. Comparative Example 1 A commercially available protective diffusion film [mi7vGz, having a thickness of 200 Å,

Tsujiden公司]’進行各項特性試驗,試驗所得結果如以下 表1所示。 比較例2 將厚度為200 μηι之市售保護性擴散膜[pBs〇72, 公司]’進行各項特性試驗,試驗所得結果如以下表丨所 示0 比較例3 將厚度為205_之市售保護性擴散膜[I!邮,a。公 司],進行各項特性試驗,試驗所得結果如以下表丨。 測試方法: 透明材料亮度的測試:利用胸5_霧度計[日本電 色公司]’根細K7_準方法,量測待《品之霧度 109827.doc 17 1290232 (Hz)及全光線透過率(Tt),測試所得結果如下列表】所示。 鉛筆硬度試驗:利用鉛筆硬度試驗機[Elc〇meter 3〇86, SCRATCH B0Y],以 Mitsubishi錯筆(2H,3Hwjisk_54〇〇 方法測試待測樣品表面之鉛筆硬度,測試所得結果如下列 表1所示。 表面電阻率試驗:利用超絕緣計[東亞T0ADKK公司, SM8220&amp;SME_831〇, 5〇〇 v]量測待測樣品表面電阻率。測 試環境如下:23饥’ 55±5% RH,測試所得結果如下列表 1所示。 耐刮試驗·利用線性财磨試驗機[TABER 575()]於6⑻公 重里平口(面積長寬20 mmx20 mm)上貼黏置3M BEF- H\10T膜片(長寬2〇 _χ2〇 _),以其菱鏡微結構層直接 測試待測樣品抗刮層之重壓耐刮能力,以試驗行程2 二、〇 cycle/mm之速度進行10 cycles耐刮測試,耐刮測 試所得結果如下列表1所示。 翹曲試驗·將待測樣品裁成長寬⑽㈤町刚_平整膜 ^。^於120C焕箱1〇分鐘後,取出靜置於室溫,直到膜 钎:’皿至至溫後’卩間隙規量測膜片四角之翹曲程度(記 錄早位··公釐(mm), °己錄方式··例如,〇;〇;〇;〇),藉以評估 声;…熱及耐勉曲性能,翹曲試驗所得結果如下列 衣i所不。 109827.doc -18· 1290232 表1 實施例1 比較例1 比較例2 比較例3 霧度Hz(%) 48.47 45.71 61.71 61.44 全光線透過率Tt(%) 91.40 91.18 93.27 93.00 錯筆硬度(擴散層) 3H 2Η 2Η 2Η 鉛筆硬度(抗刮層) 3H 3Η 2Η 2Η 表面電阻率Ω/□(擴散層) 6·9χ1012 2.3χ10π 7.4χ1015 6.3χ1016 表面電阻率Ω/□(抗刮層) 9.6Χ1011 1.8χ1012 1·3χ1012 2.6χ1013 抗刮層耐刮試驗 無刮傷 無刮傷 嚴重刮傷 嚴重刮傷 經曲試驗(mm) 〇;〇; 0·1;0·1; 0·1;0·1; 0·2;0·2; (120°C,l〇min) 〇;〇 0·2;0·2 由實施例與比較例之結果可知,本發明之抗刮光學膜具 有良好抗靜電性和高硬度特性,並且表面平整無翹曲,從 而可避免光學性質受到影響。 【圖式簡單說明】 圖1為背光模組所含各種光學膜之簡單示意圖。 圖2為本發明抗刮光學膜之一較佳實施態樣示意圖。 【主要元件符號說明】 1 2 3 4及5 6 10 11 12 反射膜 導光板 擴散膜 聚光膜 保護擴散膜 聚光膜 抗刮層 基材 109827.doc -19- 1290232 13 擴散層 14 有機顆粒 20 抗刮光學膜Tsujiden Company] performed various characteristic tests, and the results obtained by the test are shown in Table 1 below. Comparative Example 2 A commercially available protective diffusion film [pBs〇72, company] having a thickness of 200 μm was subjected to various characteristic tests, and the results of the test were as shown in the following table. 0 Comparative Example 3 Commercially available in a thickness of 205 Å. Protective diffusion film [I! Post, a. The company conducts various characteristic tests, and the results obtained from the test are as follows. Test method: Test of the brightness of transparent material: use the chest 5_ haze meter [Japan Electro-Color Co., Ltd.] 'Ken fine K7_ quasi-method, measure the haze of the product 109827.doc 17 1290232 (Hz) and full light transmission Rate (Tt), the results of the test are shown in the following table]. Pencil hardness test: The pencil hardness of the surface of the sample to be tested was tested by a Mitsubishi errone (2H, 3Hwjisk_54 〇〇 method using a pencil hardness tester [Elc〇meter 3〇86, SCRATCH B0Y], and the results of the test are shown in Table 1 below. Surface resistivity test: The surface resistivity of the sample to be tested was measured by a super insulation meter [East Asia T0ADKK, SM8220&amp;SME_831〇, 5〇〇v]. The test environment was as follows: 23 hunger '55±5% RH, the test results are as follows As shown in Table 1. Scratch resistance test: Stick the 3M BEF-H\10T diaphragm (length and width 2) on the 6 (8) metric metric flat (20 mm x 20 mm) using a linear grinder tester [TABER 575()] 〇_χ2〇_), directly test the heavy-duty and scratch-resistance of the anti-scratch layer of the sample to be tested with its prismatic microstructure layer, and perform 10 cycles scratch resistance test at a speed of test stroke 2 The results of the test are shown in the following Table 1. Warpage test: Cut the sample to be tested into a wide width (10) (five) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ After the dish reaches the temperature, the 卩 gap gauge measures the angle of the four corners of the diaphragm. Degree (recording early position · · mm (mm), ° recorded method · · for example, 〇; 〇; 〇; 〇), to evaluate the sound; ... heat and resistance to bending performance, the results of the warping test are as follows 109827.doc -18· 1290232 Table 1 Example 1 Comparative Example 1 Comparative Example 2 Comparative Example 3 Haze Hz (%) 48.47 45.71 61.71 61.44 Total light transmittance Tt (%) 91.40 91.18 93.27 93.00 Wrong pen hardness (Diffusion layer) 3H 2Η 2Η 2Η Pencil hardness (scratch resistant layer) 3H 3Η 2Η 2Η Surface resistivity Ω/□ (diffusion layer) 6·9χ1012 2.3χ10π 7.4χ1015 6.3χ1016 Surface resistivity Ω/□ (scratch resistant layer) 9.6 Χ1011 1.8χ1012 1·3χ1012 2.6χ1013 Scratch-resistant layer scratch-resistant test No scratches, no scratches, severe scratches, severe scratches, warp test (mm) 〇;〇; 0·1;0·1; 0·1;0· 1; 0·2; 0·2; (120 ° C, l〇min) 〇; 〇0·2; 0·2 From the results of the examples and comparative examples, the scratch-resistant optical film of the present invention has good antistatic properties. Sexual and high hardness characteristics, and the surface is flat without warping, thus avoiding the influence of optical properties. [Simplified illustration] Figure 1 shows the various optics contained in the backlight module. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 2 is a schematic view showing a preferred embodiment of the scratch resistant optical film of the present invention. [Main component symbol description] 1 2 3 4 and 5 6 10 11 12 Reflective film light guide diffuser film concentrating film protective diffusion film concentrating film scratch-resistant layer substrate 109827.doc -19- 1290232 13 diffusion layer 14 organic particles 20 Scratch resistant optical film

109827.doc -20109827.doc -20

Claims (1)

案 I29%3^7482號專利申請Patent application No. I29%3^7482 ,奢t 中文申請專利範圍替換本(95年8月) 十、申請專利範圍·· 1 · 一種抗刮光學膜,其包含 (a) 透明基材; 該擴散層具有凹凸結構且 該抗刮層具有一平滑表面 (b) 位於基材上方之擴散層 係由第一硬罩層所構成;及 (c) 位於基材下方之抗刮層 且係由第二硬罩層所構成; 其中該第一和第二硬罩層之表面電阻率介於1〇8至 Ω/口(square),且根據JIS K54〇〇標準方法量測,具有 或以上之錯筆硬度。 2. 2請求項1之抗刮光學膜,其中該第一及第二硬罩層係 藉由將硬罩液以加熱和紫外線雙固化方式處理而形成; 且用以形成該第一及第二硬罩層之硬罩液可以相同或不 相同,其包含抗靜電劑、紫外線硬化樹脂和至少一種選 自由熱固性樹脂、熱塑性樹脂及其混合物所構成群組之 樹脂。 3·如請求…之抗刮光學膜’其中該透明基材為塑膠或玻 璃。 4·如請求項1之抗刮光學膜,豆中垆粤思曰上 八甲擴政層具有5微米至20微 米之厚度。 5 ·如請求項2之抗刮光學膜,i φ兮 共甲5亥弟一硬罩層進一步包 含有機顆粒,且該等有機θ 1 匕 哥兩機顆粒之置相對於該硬罩層中樹 脂成分總重量,為1〇〜3〇重量%。 6·如請求項5之抗刮光學膜,复中 /、Τ 5亥有機顆粒係選自由丙 109827-950804.doc ^ 4 1290232 烯酸酿樹脂、胺基甲酸s旨樹脂其混合物所 組成群組。 7.如請求項5之抗刮光學膜,其中該等有機顆粒具有2微米 至30微米之直徑。 8·如請求項丨之抗刮光學膜,其中抗刮層具有丨微米至1〇 微米之厚度。, extravagant t Chinese patent pending replacement (August 95) X. Patent scope · 1 · A scratch-resistant optical film comprising (a) a transparent substrate; the diffusion layer has a concave-convex structure and the scratch-resistant layer a diffusion layer having a smooth surface (b) above the substrate is composed of a first hard mask layer; and (c) a scratch-resistant layer under the substrate and composed of a second hard mask layer; The surface resistivity of the first and second hard cap layers is from 1 〇 8 to Ω / square, and is measured according to JIS K54 〇〇 standard method, with a pen hardness of or above. 2. The anti-scratch optical film of claim 1, wherein the first and second hard cover layers are formed by treating the hard cover liquid by heating and ultraviolet double curing; and forming the first and second The hard cover liquid of the hard cover layer may be the same or different, and includes an antistatic agent, an ultraviolet curable resin, and at least one resin selected from the group consisting of thermosetting resins, thermoplastic resins, and mixtures thereof. 3. A scratch-resistant optical film as claimed. The transparent substrate is plastic or glass. 4. The anti-scratch optical film of claim 1 has a thickness of 5 micrometers to 20 micrometers. 5) The scratch-resistant optical film of claim 2, wherein the hard cover layer further comprises organic particles, and the organic θ 1 匕 两 two particles are disposed relative to the resin in the hard cover layer The total weight of the ingredients is from 1 〇 to 3 〇 by weight. 6. The anti-scratch optical film of claim 5, the complex medium, and the organic particles are selected from the group consisting of C. 109827-950804.doc ^ 4 1290232 olefinic resin, urethane s resin, and a mixture thereof. . 7. The scratch resistant optical film of claim 5, wherein the organic particles have a diameter of from 2 micrometers to 30 micrometers. 8. A scratch resistant optical film as claimed in claim 1, wherein the scratch resistant layer has a thickness of from 丨 micron to 1 微米 micron. 9·如明求項2之抗刮光學膜,其中抗靜電劑係選自乙氧基 甘油脂肪酸酯類、四級胺化合物、脂肪胺類衍生物、聚 環氧乙烷、矽氧烷或醇類衍生物。 1 〇·如睛求項2之抗刮光學膜,其中紫外線硬化樹脂包含至 少一種具有一或多個官能基之丙烯酸類單體或丙烯酸酯 類單體。 11 ·如睛求項1 〇之抗刮光學膜,其中丙烯酸酯類單體為(甲 基)丙稀酸酯、胺基甲酸酯丙稀酸酯、聚酯丙稀酸酯或環 氧丙烯酸酿。 12·如請求項1〇之抗刮光學膜,其中紫外線硬化樹脂進一步 包含丙烯酸褊系寡聚體。 13.如請求項2之抗刮光學膜,其中熱固性樹脂選自聚苯乙 稀樹脂、聚酯樹脂、環氧樹脂、聚丙烯酸酯樹脂、聚碳 酸酯及其混合物所組成之群組。 14·如請求項2之抗刮光學膜,其中用以形成該第一硬罩層 和第二硬罩層之硬罩液可各自進一步包含添加劑。 15.如請求項1之抗刮光學膜,其中該光學膜根據nS K7136 標準方法量測,具有20%至90%之霧度。 109827-950804.doc9. The scratch-resistant optical film of claim 2, wherein the antistatic agent is selected from the group consisting of ethoxyglycerin fatty acid esters, quaternary amine compounds, fatty amine derivatives, polyethylene oxide, decane or alcohol Derivatives. The anti-scratch optical film of claim 2, wherein the ultraviolet curable resin comprises at least one acrylic monomer or acrylate monomer having one or more functional groups. 11 · The anti-scratch optical film of the item 1 ,, wherein the acrylate monomer is (meth) acrylate, urethane acrylate, polyester acrylate or epoxy acrylate wine. 12. The scratch resistant optical film of claim 1, wherein the ultraviolet curable resin further comprises an yttrium acrylate oligomer. 13. The scratch resistant optical film of claim 2, wherein the thermosetting resin is selected from the group consisting of polystyrene resins, polyester resins, epoxy resins, polyacrylate resins, polycarbonates, and mixtures thereof. 14. The scratch resistant optical film of claim 2, wherein the hard cover liquid for forming the first hard mask layer and the second hard mask layer each further comprises an additive. 15. The scratch resistant optical film of claim 1, wherein the optical film has a haze of from 20% to 90% as measured according to the standard method of nS K7136. 109827-950804.doc 1290232 — Η 16.如請求項1之抗刮光學膜,其中該光學膜具有為85%至 95%之光線穿透度。 17 · —種無翹曲之抗刮光學膜,該抗刮光學膜包含: (a) 透明基材; (b) 位於基材之一側之擴散層,該擴散層具有凹凸結構 且係由第一硬罩層所構成;及 (c) 位於基材之另一側之抗刮層,該抗到層具有一平滑 表面且係由第二硬罩層所構成; 丨其中該第一和第二硬罩層之表面電阻率介於1〇8至 1012Q/[D(SqUare),且根據jIS K5400標準方法,具有311或 以上之鉛筆硬度;及 其中该第一及第二硬罩層係藉由將硬罩液以加熱和紫 外線雙固化方式處理而形成;且用以形成該第一及第二 硬罩層之硬罩液可以相同或不相同,其包含抗靜電劑、 紫外線硬化樹脂和熱固性樹脂。 _ 18.如請求項17之抗刮光學膜,其中該光學膜根據jIS K7136 標準方法量測,具有20%至90%之霧度。 19·如請求項17之抗刮光學膜,其中該光學膜具有為85%至 95%之光線穿透度。 20·如請求項1〜19中任一項之抗刮光學膜,其係用於顯示器 之背光模組中作為保護性擴散膜。 109827-950804.doc1290232 — Η 16. The scratch resistant optical film of claim 1, wherein the optical film has a light transmittance of from 85% to 95%. 17 - a warp-resistant scratch-resistant optical film comprising: (a) a transparent substrate; (b) a diffusion layer on one side of the substrate, the diffusion layer having a concave-convex structure and a hard cover layer; and (c) a scratch resistant layer on the other side of the substrate, the resist layer having a smooth surface and being composed of a second hard cover layer; wherein the first and second layers The hard cover layer has a surface resistivity of 1〇8 to 1012Q/[D(SqUare), and has a pencil hardness of 311 or more according to the JIS K5400 standard method; and the first and second hard cover layers are Forming the hard cover liquid by heat and ultraviolet double curing; and the hard cover liquid for forming the first and second hard cover layers may be the same or different, and comprises an antistatic agent, an ultraviolet curing resin and a thermosetting resin . 18. The scratch resistant optical film of claim 17, wherein the optical film has a haze of from 20% to 90% as measured according to the standard method of JIS K7136. 19. The scratch resistant optical film of claim 17, wherein the optical film has a light transmittance of from 85% to 95%. The scratch-resistant optical film according to any one of claims 1 to 19, which is used as a protective diffusion film in a backlight module of a display. 109827-950804.doc
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