1280237 (1) 玖、發明說明 【發明所屬之技術領域】 本發明係有關使用有機金屬化合物與二氧化碳的碳酸 醋之製造方法發明。更詳細而言,本發明爲一碳酸酯之製 造方法’其包含(1 )將分子內至少具有2個金屬-氧-碳 鍵結的反應性有機金屬化合物與,由該反應性有機金屬化 合物產生之不能再生之非反應性化合物所形成之有機金屬 化合物混合物與二氧化碳反應,而製得含有由該反應形成 之碳酸酯與,該不能再生之非反應性化合物與,由該反應 性有機金屬化合物產生之可再生之改質有機金屬化合物的 反應混合物,(2 )將該反應混合物分離出含有該碳酸酯 與該不能再生之非反應性化合物之第1部份與,含有該可 再生之改質有機金屬化合物之第2部份,隨後,(3 )使 反應混合物之第2部份與醇反應,而形成分子內至少具有 2個金屬·氧-碳鍵結的反應性有機金屬化合物與,由該反 應性有機金屬化合物產生之不能再生之非反應性化合物所 形成之有機金屬化合物混合物與水,其後再將水由該有機 金屬化合物混合物中去除之方法。 依本發明之方法,可將分子內至少具有2個金屬-氧-碳鍵結的反應性有機金屬化合物與二氧化碳高產率地製造 碳酸酯。二氧化碳爲一種不具有毒性或腐鈾性且爲廉價之 物質,又,於本發明方法中,除對該有機金屬化合物可以 再生、循環重複使用外,因可將所生成之無法再生之非反 應性有機金屬化合物排除於反應系外,故可有效率且安定 -4 - 1280237 (2) 地實現生產力。又,廢棄物因不需要使用大量之脫水劑, 故本發明之製造方法極適合用於產業上使用,而具有高度 之商業價値。 ’ 【先前技術】 碳酸酯,除作爲提高辛烷値之汽油添加劑、降低廢氣 中粒子所使用之柴油燃料添加劑等添加劑使用外,亦可作 爲合成聚碳酸酯或尿烷、醫藥、農藥等有機化合物之際所 使用之烷化劑、羰化劑、溶劑等,或作爲鋰電池之電解質 、潤滑油原料、鍋爐配管防鏽用之氧化防止劑的原料使用 等,爲一種極有用之化合物。 以往碳酸酯之製造方法中,例如將光氣與羰源之醇進 行反應等方法。此方法中,因使用極有害且具有極高腐蝕 性光氣,故於運輸或儲藏等處理時需極爲小心,且於其製 造設備之維護管理與確保安全性上需花費極大之費用。此 外,此方法所產生之副產物鹽酸,亦會造成廢棄物處理之 困難性。 其他,例如使用一氧化碳作爲羰源,使用氯化銅等處 媒使醇與氧進行反應之氧化性羰化法等。但此方法亦因將 極有害之一氧化碳高壓使用,故於製造設備之維護管理與 確保安全性上,仍需花費極大之費用。又,亦會產生一氧 化碳氧化而生成二氧化碳等副反應等問題。因此,目前極 期待開發出一種安全且有效率地製造碳酸酯之方法。 上述使用光氣或一氧化碳作爲原料使用時,原料本身 -5 - 1280237 (3) 或於觸媒中因含有氯等鹵素,故所得碳酸酯中,使用簡單 之精製步驟下仍會存在無法去除之微量鹵素。於用於汽油 添加劑、輕油添加劑、電子材料等用途時,則會產生鹵素 混入而造成腐蝕等隱憂。又,所含之鹵素因含量極低,故 需徹底之精製步驟方可去除,因此,亦極希望發展出一種 不論於原料或觸媒中皆不含鹵素之製造方法。 目前將二氧化碳與環氧乙烷等反應以合成環狀碳酸酯 ’再使其與甲醇反應以製得碳酸二甲酯之方法已達實用化 階段。此方法中,因作爲原料之二氧化碳僅具有極低之有 害毒性,而不會有產生鹽酸等腐蝕性物質等情形,故爲一 極優良之方法。但副產物之乙二醇等未能有效利用,又, 作爲環氧丙烷原料之乙烯或,環氧丙烷於安全運送上亦存 在著相當的困難性,故仍存在有需與乙烯與環氧丙烷之製 造步驟用裝置相鄰接,而需配合碳酸酯製造步驟用裝置裝 設之限制。 又,已知另有於具有金屬-氧·碳鍵結之有機金屬化合 物所得觸媒之存在下,使二氧化碳作爲羰源而與醇進行平 衡反應,以形成碳酸酯與水之碳酸酯的製造方法。此平衡 反應例如下記式(3 )所示。 有機金屬化合物 C02 + 2ROH V =.__ ^ RO(CO)OR 4 H20 ( 3 ) (R爲飽和烴基或不飽和烴基) 此方法中,以其所使用原料之二氧化碳與醇係爲無害 之觀點而言爲理想之步驟。此方法之特徵’係利用同時生 成產物之碳酸酯與水所得之平衡反應。利用一氧化碳之氧 -6- 1280237 (4) 化性羰化法亦生成水,但該氧化性羰化法則非平衡反應。 使用二氧化碳作爲原料之平衡反應,就熱力學上而言較容 易偏向原料系,故欲以高產率製得碳酸酯時,例如會產生 需將產物之碳酸酯與水排除於反應系外之問題。此外,亦 會產生水將觸媒分解而阻礙反應等問題,觸媒之循環次數 (再循環、再利用次數)爲2至3次左右即停止。爲解決 去除水之問題,目前嘗試添加各種脫水劑,或使用方法等 〇 例如,有提出將金屬烷氧化物作爲觸媒,使醇與二氧 化碳反應之際,需使用脫水劑之高價有機脫水劑之二環己 基羰醯亞胺(DCC )等方法[Collect. Czech. Chem· Commun. Vol. 60,687-692 ( 1 995 )],但此脫水劑並 不能再生重複使用,而會產生大量廢棄物等問題。 有機脫水劑,例如使用碳酸原酸酯等以製造碳酸酯之 方法等(日本特開平1 1 -3 5 52 1號公報)(此公報中,記 載有「使碳酸原酸酯與二氧化碳反應」,或「縮醛與二氧 化碳反應」之內容,但最近硏究中,其實際之反應路徑, 爲「醇與二氧化碳反應而製得碳酸酯與水,其後,再使水 與碳酸原酸酯反應」之路徑)。此方法中,脫水劑係使用 高價之碳酸原酸酯,又,亦會產生副產物之乙酸甲酯[化 學裝置 Vol.41,No.2,52-54 ( 1999)],亦會產生與前述 相同之問題。 又,有機脫水劑,例如提出使用大量縮醛化合物等方 法(德國專利第43 1 0 1 09號說明書),例如使用金屬烷氧 1280237 (5) 化物或二丁基氧化錫作爲觸媒使縮醛與二氧化碳反應之例 示(日本特開200卜3 1 629號公報)(後者公報中所記載 之反應,經最近硏究結果,得知其實際之反應路徑爲「醇 與二氧化碳反應製得碳酸酯與水,再使水與縮醛反應」) 。但,前述公報中,並未明確記載縮醛化合物係有效率地 被利用,且不會產生廢棄物之合成方法,又,縮11化合物 作爲脫水劑使用時,其會產生副產物會有酮、醛等大量廢 棄物之問題。 使用前述有機脫水劑之方法中,欲使觸媒之循環使用 次數有效地向上提昇時,有機脫水劑,係隨碳酸酯之產生 (與水之副產),與碳酸酯形成化學計量上消耗,故會消 耗大量之有機脫水劑。因此,對於隨脫水反應而改質之大 量有機脫水劑所進行之處理與再生方法等需另外爲之。又 •,無論是否需使用大量之脫水劑下,仍會存在觸媒鈍化之 隱憂。即,使用前述式(3 )所示平衡反應之以往碳酸酯 的製造方法中,因二氧化碳形成超臨界狀態,故一般而言 對溶媒之溶解度較低,觸媒分子容易形成凝集。此時,特 別是使用容易大量化之有機錫作爲觸媒使用時,常會產生 因大量化所造成之觸媒鈍化之問題。 亦有提出使用固體作爲脫水劑使用之方法(Applied Catalysis Vol. 1 42 5 L1-L3 ( 1 996 )),但此脫水劑並未能 重複使用,而會有產生大量廢棄物之問題。 又,例如有將於金屬氧化物(二丁基氧化錫)之存在 下,使醇(甲醇)與二氧化碳反應所得之反應液,使其冷 -8- 1280237 (6) 卻循環於塡充有固體脫·水劑之塡充塔中,於脫水中緩緩地 將平衡移至碳酸酯側而製得碳酸酯之方法例(日本特開 2 00 1 -2475 1 9 _號公報)。此爲使用公知之脫水劑(例如 Molecular Sieves )之水吸附性能等公知溫度依賴性與脫 水劑之由公知技術組合所得之方法。但因水吸附於 Μ ο 1 e c u 1 a r S i e v e s等固體脫水劑之吸附特性於高溫中會降 低,故作爲溶媒使用時會大量地包含於低分子量醇中,於 平衡下雖會使微量之水份因吸附而去除,但於高溫高壓條 件下呈平衡狀態之反應液於冷卻後,需再使其於塡充有固 體脫水劑之塡充塔中循環以進行脫水。爲提高原料醇之轉 化率,一般需使冷卻之脫水反應液再度回復至高溫高壓下 以進行反應,此點除極度消耗能量外,亦會產生需要大量 固體脫水劑之問題。此方法中,於合成平衡係數較大之脂 肪族酯時爲一較常用之方法,但對於使用以二氧化碳與醇 作爲原料之碳酸酯的製造方法而言,其反應之平衡常趨向 原料側,故如上所述般,會產生需花費許多能量使其重複 進行之問題。又,重複使用飽和吸附水之脫水劑時,一般 多需要再進行數百度之煅燒,此點亦難稱爲對工業上有利 之步驟。又,此方法係僅去除平衡關係下產物中之水份, 故隨著原料醇之消耗下,碳酸酯之濃度越高時,將會產生 反應越不容易進行之受到平衡反應規範之問題。又,作爲 觸媒之二丁基氧化錫之甲醇溶解度極低,幾乎以固體狀態 存在。因此,冷卻步驟中冷卻至室溫之反應液呈現白色漿 料狀,故於其後之脫水步騾中,將會產生阻塞有脫水劑之 (7) 1280237 脫水塔等問題。 一般而言,於有機合成反應中,脫水方式以蒸餾方式 去除者係廣爲人知者,但於使用一氧化碳與醇合成碳酸酯 之步驟中,例如於旭硝子工業技術獎勵會硏究報告v〇l. 33,3 1 -4 5 ( 1 97 8 )中檢討結果內容中,目前爲止並未對以 蒸餾方式完成脫水之內容有任何記載與報告。 又,由二氧化碳與醇於金屬烷氧化物觸媒之存在下反 應所製得之含有金屬烷氧化物的反應液之碳酸酯分離方法 中,雖有使用以蒸餾進行分離之例示,但使用金屬烷氧化 物作爲觸媒使用時,於進行蒸餾分離之際將產生逆反應, 使所生成之碳酸酯極不容易由反應液中蒸餾分離[日本化 學雜誌 No. 10,1 7 8 9 - 1 7 94 ( 1 9 7 5 )],特別是將具有高沸 點之碳酸酯由含有金屬烷氧化物之反應液高產率地分離方 法,於目前並未有任何報告。 又,該方法所使用之金屬烷氧化物於空氣中之水份中 爲極不安定狀,故於處理上需極爲注意,使用金屬烷氧化 物作爲觸媒使用之目前技術,並未將其利用於碳酸酯之工 業製造方法上。推測應爲目前尙未出現可將一旦鈍化後之 觸媒再生爲高價之金屬烷氧化物之技術。 使用於水中成安定狀態之二丁基氧化錫作爲觸媒原料 使用者,例如於反應系中生成二丁基錫二烷氧化物之例示 (日本特許第3 1 28 5 76號),即使其餘饋入最初反應時爲 安定狀態,但一旦反應開始後,則形成不安定之二丁基錫 烷氧化物,故並未解決前述之問題。爲使碳酸酯單離而將 -10- (8) 1280237 反應混合物取出於反應系外時,將會使不安定之二丁基錫 烷氧化物鈍化,且未有再生之方法。因此,反應後之高價 觸媒僅有廢棄處理之方法。 又,金屬烷氧化物(「例如二烷基錫烷氧化物」)例 如加熱至1 80 °C時,已知會產生熱劣化之三烷基錫烷氧化 物[工業化學雜誌 72卷 7號 1543-1549(1969)]。熱 劣化所生成之三烷基錫烷氧化物,已知其具有極低之碳酸 酯生成能力[J· Org. Chem·,Vol. 64,45 06-45 0 8 ( 1 999 ) ]。該三烷基錫烷氧化物極不容易再生爲活性較高的二烷 基錫二烷氧化物(實際上爲不可能)。又,於生成前述劣 化物(無法再生之非反應性化合物)時,而重複使用於金 屬烷氧化物之際,將會使活性觸媒之濃度降低而造成反應 速度或碳酸酯之產率產生變化,而不亦安定地生產。此情 形時,爲使反應速度或產率得以一定時,一般多使用少量 添加新的金屬烷氧化物之方法,但僅新添加金屬烷氧化物 卻任由劣化物持續放置時,將會產生活性較低之劣化物大 量蓄積於反應系中之問題。就此點而言,將金屬烷氧化物 重複使用之方法將無法以目前之技術達成,反應後,金屬 烷氧化物僅有廢棄處理之方法而已,而將造成極不經濟之 製造方法。 以上,使用金屬烷氧化物與二氧化碳與醇之目前的碳 酸酯製造方法,因高價之金屬烷氧化物常因受水解等而失 去觸媒活性,故在容易且可有效地再生而使其再度使用之 方法出現前,仍存在少量金屬烷氧化物需配合與大量有機 -11 - 1280237 (9) 脫水劑或固體脫水劑組合以製得碳酸酯之問題點。 如前所述,目前所使用之碳酸酯製造技術,仍存在著 許多需解決之問題,故目前仍屬未達實用之階段。 爲解決前述問題,本發明者們,首先於W003/055840 號公報中提出一種新技術。該新技術係有關一種包含使用 具有金屬-氧·碳鍵結之有機金屬化合物,於非作爲觸媒而 作爲碳酸酯先驅物形式大量使用,使該有機金屬化合物與 二氧化碳進行加成反應,再使所形成之加成物進行熱分解 之反應路徑的碳酸酯之製造方法,此方法確認可以高產率 方式製得碳酸酯。依此方法,幾乎可以解決目前技術所產 生之上述問題。但,此方法中,仍殘留未能再生之非反應 性有機金屬蓄積於反應系中之問題。 【發明內容】 基於前述情形下,本發明者們爲解決前述問題而對上 述 W003/05 5 840號公報技術進行深入硏究。其結果令人 驚異地得知,於碳酸酯之製造方法中,(1 )將分子內至 少具有2個金屬-氧-碳鍵結的反應性有機金屬化合物與, 由該反應性有機金屬化合物產生之不能再生之非反應性化 合物所形成之有機金屬化合物混合物與二氧化碳反應,而 製得含有由該反應形成之碳酸酯與,該不能再生之非反應 性化合物與,由該反應性有機金屬化合物產生之可再生之 改質有機金屬化合物的反應混合物,(2 )將該反應混合 物分離出含有該碳酸酯與該不能再生之非反應性化合物之 -12- 1280237 (10) 第1部份與,含有該可再生之改質有機金屬化合物之第2 部份,隨後,(3 )使反應混合物之第2部份與醇反應, 而形成分子內至少具有2個金屬-氧-碳鍵結的反應性有機 金屬化合物與,由該反應性有機金屬化合物產生之不能再 生之非反應性化合物所形成之有機金屬化合物混合物與水 ,其後再將水由該有機金屬化合物混合物中去除之方法即 可達到前述之目的,而完成本發明。於步驟(2)所製得 之反應混合物的該第1部份,可將碳酸酯以蒸餾等方法簡 單地單離。於步驟(3 )所製得之該有機金屬化合物混合 物,經由回收方式而可供形成碳酸酯之上述反應(步驟( Ο )再利用。基於前述發現,而完成本發明。 因此,本發明之主要目的係爲提供一無須利用脫水劑 下即可使反應性有機金屬化合物再循環使用,又,於將不 能再生之分反應性有機金屬化合物排除於反應系外的同時 ,亦可以連續地重複進行高產率的工業方式製造碳酸酯之 方法。 本發明之上述及其他目的、各種特徵與各種效果,將 參酌圖示配合下述詳細說明與申請專利範圍而明白。 發明之詳細說明 本發明之內容,係提供一種碳酸酯之製造方法,其包 含 (1)將分子內至少具有2個金屬·氧·碳鍵結的反應 性有機金屬化合物與,由該反應性有機金屬化合物產生之 > 13- 1280237 (17) 媒分解反應中·使極微量產生之碳酸酯蓄積於反應液之方法 等。 . 但,本發明之方法,係提供一種與目前技術之方法與 技術思想完全不同之新穎方法。 使用本發明方法進行之反應,基本上係與本發明者於 前述W003/055 840號公報中所提案之反應爲相同。以下 ,於說明本發明之方法前,首先簡單地敘述WOO 3 /05 5 84 0 號公報中所提案之方法。 W00 3/05 5 8 40號公報所提案方法之特徵,係將具有金 屬-氧-碳鍵結之有機金屬化合物,於不作爲觸媒下,以作 爲碳酸酯先驅物方式大量使用,使該有機金屬化合物與二 氧化碳進行加成反應,以合成包含使所形成之加成物經熱 分解的反應路徑所得之碳酸酯(步驟(1 )),其次,再 於一上述反應所得之反應混合物中分離碳酸酯(步驟(2 )),使所得殘留液與醇反應,以形成具有金屬-氧-碳鍵 結之有機金屬化合物與水,再將水以蒸餾等方法簡易地去 除,以回收所得之有機金屬化合物(步驟(3 )),又, 爲形成碳酸酯時可將上述反應重複循環再予利用。此方法 之步騾(Ο中之反應與步驟(3 )中之反應,分別以下式 (4)與式(5)表示。 -20- 1280237 (18) (4 ) 有機化合物+ cg.2 *有機金屬化合物之 一 C02加成物 熱分解 碳酸酯+其他熱分解物 (5 ) 1¾ + 醇 補化合•水 即,於WO 03/0 5 5 840號之方法中,係揭示一種將具 有金屬-氧-碳鍵結之有機金屬化合物主要係作爲碳酸酯之 先驅物使用,以與二氧化碳加成反應物,其經熱分解得到 碳酸酯後,再由反應混合物中將碳酸酯分離,隨後,使殘 留液(包含具有金屬-氧-碳鍵結之有機金屬化合物與二氧 化碳之加成生成物的熱分解物)與醇反應再生爲具有金 屬-氧-碳鍵結之有機金屬化合物後,再回復至碳酸酯之形 成步驟之具有重複過程的碳酸酯之製造方法。 於 W003/0 5584〇號方法之步驟(1)中,因具有金 屬-氧-碳鍵結之有機金屬化合物的至少1部份會變化爲熱 分解物,故於步驟(1 )結束後,亦會產生不含步驟(i ) 所使用之具有金屬-氧·碳鍵結之有機金屬化合物的反應液 ,或於步驟(2 )結束後,因會變化爲熱分解物或水解物 ,故會產生不含步驟(1 )所使用之具有金屬·氧·碳鍵結 之有機金屬化合物的反應液,但可於步驟(3 )結束前, 使具有金屬-氧-碳鍵結之有機金屬化合物再生(再合成) 上述方法,係與反應全體受到平衡狀態支配之先前技 -21, , 1280237 (19) 術並不相同,步驟(3 )所示平衡反應可有效地分割,故 可控制各次反應,使其於將所生成之碳酸酯與水排狳於反 應系的同時,有效率地製得碳酸酯。即,上述方法之步驟 (1 )中,可於幾乎無水狀態下進行反應,於步驟(2 )中 ,經由反應混合物中分離碳酸酯之方式,可抑制碳酸酯與 碳酸酯以外之熱分解物產生逆反應,於步驟(3 )中,經 使具有金屬-氧-碳鍵結之有機金屬化合物再生後,再以去 除水之方式以回收有機金屬化合物。其中,各步驟中,可 適當地使用冷卻、加熱、攪拌、加壓、減壓、分離等公知 之化學技術,使操作條件達最適當化。 本發明之方法,則是爲使W003 /0 5 5 840號提案之上 述方法更爲有效爲目的,經進行硏究所得之結果。於 W0 03/05 5 840號方法中,會產生不能再生之非反應性有機 金屬化合物(劣化物)逐漸積蓄於反應系中之問題,本發 明則可容易解決前述問題。有機金屬化合物一般極容易熱 劣化,於重複使用時將與活性有機金屬化合物形成活性極 度降低之有機金屬化合物(無法再生之非反應性有機金屬 化合物,即,劣化物)的混合物,且後者將逐漸增加比例 ,因此,爲持續安定地生產時,必須持續添加活性有機金 屬化合物或使用其作爲原料之化合物。僅使用二氧化碳與 醇作爲原料之碳酸酯的製造方法,因與此劣化物極不易分 離,故雖有記載可重複使用,但目前爲止仍未能將此劣化 物由反應系中去除。又,目前復有將使用後之全觸媒去除 一部份,於測定鈍化之量後再於反應系內添加相當之觸媒 -22 - (20) !28〇237 毚的使用一般觸媒之製造方法。但,該方法中,爲去除一 部份具有低活性之觸媒時.,將必須同時去除數倍至數十倍 具有活性之觸媒。前述方法於使用高價之觸媒進行反應時 ’將需使生產費用大幅提高,故幾乎未用於一般工業上之 製造方式。因此,於重複使用之際,選擇該劣化物並予以 去除爲一極爲重要之條件。本發明者們,經過深入硏究結 果,發現劣化物具有與有用有機金屬化合物(即反應性有 機金屬化合物與可再生之改質有機金屬化合物)不同物理 性質(沸點、固體液體狀態等)或化學性質(水解性等) ,故可在由反應性有機金屬化合物中至少選擇性地取出一 部份劣化物的同時,重複地使用有機金屬化合物之方法, 因而完成本發明。 本發明之方法,係爲一種碳酸酯之製造方法,其特徵 包含 (1 )將分子內至少具有2個金屬-氧-碳鍵結的反應 性有機金屬化合物與,由該反應性有機金屬化合物產生之 分子內至少具有3個金屬-碳鍵結的不能再生之非反應性 化合物所形成之有機金屬化合物混合物與二氧化碳反應, 所製得含有由該反應形成之碳酸酯與,該不能再生之 非反應性化合物與,由該反應性有機金屬化合物產生之可 再生之改質有機金屬化合物的反應混合物, (2 )將該反應混合物分離出含有該碳酸醋與該不能 再生之非反應性化合物之第1部份與,含有該可再生之改 質有機金屬化合物之第2部份,隨後, -23- 1280237 (21) (3 )使反應混合物之第2部份與第1之醇反應,而 形成分子內至少具有2個金屬-氧-碳鍵結的反應性有機金 屬化合物與,由該反應性有機金屬化合物產生之分子內至 少具有3個金屬-碳鍵結的不能再生之非反應性化合物所 形成之有機金屬化合物混合物與水,其後再將水由該有機 金屬化合物混合物中去除之方法。 首先,以下將說明本發明所使用之化合物。1280237 (1) Description of the Invention [Technical Field of the Invention] The present invention relates to a method for producing a carbonated vinegar using an organometallic compound and carbon dioxide. More specifically, the present invention is a method for producing a monocarbonate comprising: (1) a reactive organometallic compound having at least two metal-oxygen-carbon bonds in a molecule, and a reactive organometallic compound produced therefrom The organometallic compound mixture formed by the non-reactive non-reactive compound is reacted with carbon dioxide to produce a carbonate-containing ester formed by the reaction, and the non-reactive non-reactive compound is produced from the reactive organometallic compound. a reaction mixture of the regenerable modified organometallic compound, (2) separating the reaction mixture from the first portion containing the carbonate and the non-regeneizable non-reactive compound, and containing the regenerable modified organic a second portion of the metal compound, followed by (3) reacting the second portion of the reaction mixture with the alcohol to form a reactive organometallic compound having at least two metal oxygen-carbon bonds in the molecule The organometallic compound mixture formed by the non-reactive non-reactive compound produced by the reactive organometallic compound and water, and thereafter A method of removing water from the mixture of the organic metal compound. According to the method of the present invention, a carbonate can be produced in a high yield by reacting a reactive organometallic compound having at least two metal-oxygen-carbon bonds in the molecule with carbon dioxide. Carbon dioxide is a non-toxic or uranium-free and inexpensive material. Moreover, in the method of the present invention, the non-reactive non-reactive property can be produced, except that the organometallic compound can be regenerated and recycled. The organometallic compound is excluded from the reaction system, so productivity can be achieved efficiently and stably - 4 - 1280237 (2). Further, since the waste does not require the use of a large amount of a dehydrating agent, the manufacturing method of the present invention is extremely suitable for industrial use and has a high commercial price. [Prior Art] Carbonic acid esters can be used as synthetic gasoline or urethane, pharmaceuticals, pesticides, etc., in addition to additives such as gasoline additives for improving octane oxime and diesel fuel additives for reducing particles in exhaust gas. The alkylating agent, the carbonylating agent, the solvent, and the like used in the case, or the use as a raw material for the electrolyte of the lithium battery, the raw material of the lubricating oil, and the oxidation preventing agent for the anti-rust of the boiler piping, etc., are extremely useful compounds. In the conventional method for producing a carbonate, for example, a method in which phosgene is reacted with an alcohol of a carbonyl source is used. In this method, due to the extremely harmful and extremely corrosive phosgene, extreme care must be taken in handling such as transportation or storage, and it takes a great deal to maintain and manage the manufacturing equipment and ensure safety. In addition, the by-product hydrochloric acid produced by this method also causes difficulty in waste disposal. Other examples include an oxidative carbonylation method in which an alcohol and oxygen are reacted using a medium such as copper chloride using carbon monoxide as a carbonyl source. However, this method is also used because of the extremely high pressure of carbon monoxide, so it still costs a lot of money to maintain and manage the manufacturing equipment and ensure safety. Further, problems such as oxidation of carbon monoxide to generate side reactions such as carbon dioxide occur. Therefore, it is highly desirable to develop a method for safely and efficiently producing carbonates. When the above-mentioned phosgene or carbon monoxide is used as a raw material, the raw material itself is -5 - 802,037 (3) or a halogen such as chlorine is contained in the catalyst. Therefore, in the obtained carbonate, there is still a trace amount which cannot be removed by a simple purification step. halogen. When used in gasoline additives, light oil additives, electronic materials, etc., there is a concern that halogens may be mixed and cause corrosion. Further, since the halogen content is extremely low, a thorough purification step is required to remove it, and therefore, it is highly desirable to develop a production method which does not contain a halogen regardless of the raw material or the catalyst. At present, a method in which carbon dioxide is reacted with ethylene oxide or the like to synthesize a cyclic carbonate and then reacted with methanol to obtain dimethyl carbonate has reached a practical stage. In this method, since carbon dioxide as a raw material has extremely low toxicity and does not cause corrosive substances such as hydrochloric acid, it is an excellent method. However, ethylene glycol and the like as by-products have not been effectively utilized, and ethylene or propylene oxide, which is a raw material of propylene oxide, is also difficult to transport safely, so there is still a need for ethylene and propylene oxide. The manufacturing steps are adjacent to the device, and need to be limited by the device installation of the carbonate manufacturing step. Further, a method for producing a carbonate and water carbonate by reacting carbon dioxide as a carbonyl source in equilibrium with an alcohol in the presence of a catalyst obtained by a metal-oxygen-carbon bonded organometallic compound is known. . This equilibrium reaction is shown, for example, in the following formula (3). Organometallic compound C02 + 2ROH V =.__ ^ RO(CO)OR 4 H20 ( 3 ) (R is a saturated hydrocarbon group or an unsaturated hydrocarbon group) In this method, the carbon dioxide and the alcohol system of the raw materials used are harmless. Words are the ideal step. The feature of this method is the equilibrium reaction obtained by the simultaneous production of the carbonate of the product with water. Water is also produced by the carbon monoxide oxygen-6-1262837 (4) carbonylation process, but the oxidative carbonylation process is non-equilibrium. The equilibrium reaction using carbon dioxide as a raw material is thermodynamically biased toward the raw material system. Therefore, when a carbonate is to be produced in a high yield, for example, there is a problem that the carbonate of the product and water are excluded from the reaction system. In addition, there is a problem that water decomposes the catalyst to hinder the reaction, and the number of cycles (recycling and reuse) of the catalyst is stopped about 2 to 3 times. In order to solve the problem of removing water, various attempts have been made to add various dehydrating agents or methods of use. For example, when a metal alkoxide is used as a catalyst to react an alcohol with carbon dioxide, a high-priced organic dehydrating agent for a dehydrating agent is required. Dicyclohexylcarbonylimine (DCC) and other methods [Collect. Czech. Chem. Commun. Vol. 60, 687-692 (1 995 )], but this dehydrating agent cannot be regenerated and reused, and a large amount of waste is generated. And other issues. An organic dehydrating agent, for example, a method of producing a carbonate by using a carbonate orthoester or the like (JP-A No. 1 1 - 3 5 52 1) (This publication describes "reacting a carbonate orthoester with carbon dioxide", Or "reaction of acetal with carbon dioxide", but in recent research, the actual reaction path is "the reaction of alcohol with carbon dioxide to produce carbonate and water, and then the reaction of water with carbonate orthoester" Path). In this method, the dehydrating agent uses a high-priced carbonate orthoester, and also produces a by-product of methyl acetate [Chemical Device Vol. 41, No. 2, 52-54 (1999)], which also The same problem. Further, as an organic dehydrating agent, for example, a method of using a large amount of an acetal compound (German Patent No. 43 1 0 09) is used, for example, a metal alkane 1280237 (5) compound or dibutyl tin oxide is used as a catalyst to make an acetal. An example of the reaction with carbon dioxide (JP-A-200, No. 3, 629) (the reaction described in the latter publication), after the recent investigation, it was found that the actual reaction path was "the reaction of alcohol with carbon dioxide to produce carbonate and Water, then react water with acetal"). However, in the above publication, it is not clearly described that an acetal compound is efficiently used, and a method for synthesizing waste is not produced. Further, when a condensed 11 compound is used as a dehydrating agent, a by-product may have a ketone. The problem of large amounts of waste such as aldehydes. In the method of using the above organic dehydrating agent, when the number of cycles of the catalyst is to be effectively increased upward, the organic dehydrating agent is stoichiometrically consumed with the carbonate (as a by-product of water) and carbonate. Therefore, a large amount of organic dehydrating agent is consumed. Therefore, the treatment and regeneration methods for a large amount of the organic dehydrating agent which is modified by the dehydration reaction need to be additionally carried out. • There is still the concern of catalyst passivation whether or not a large amount of dehydrating agent is required. In other words, in the method for producing a conventional carbonate using the equilibrium reaction represented by the above formula (3), since carbon dioxide forms a supercritical state, the solubility in a solvent is generally low, and the catalyst molecules are likely to aggregate. At this time, in particular, when organotin which is easily mass-produced is used as a catalyst, there is often a problem of catalyst passivation due to massification. There is also a method of using a solid as a dehydrating agent (Applied Catalysis Vol. 1 42 5 L1-L3 (1 996 )), but this dehydrating agent is not reused, and there is a problem that a large amount of waste is generated. Further, for example, a reaction liquid obtained by reacting an alcohol (methanol) with carbon dioxide in the presence of a metal oxide (dibutyltin oxide) may be cooled to -8-1280237 (6) but recycled to a solid. In the enthalpy of the dehydration agent, a method of slowly shifting the equilibrium to the carbonate side in the dehydration to obtain a carbonate is disclosed (JP-A-200 1 - 2475 197). This is a method in which a known temperature dependency such as water adsorption performance of a known dehydrating agent (e.g., Molecular Sieves) and a dehydrating agent are combined by a known technique. However, the adsorption characteristics of solid dehydrating agents such as water adsorbed on Μ ο 1 ecu 1 ar S ieves are lowered at high temperatures. Therefore, when used as a solvent, they are contained in a large amount in a low molecular weight alcohol, and a trace amount of water is obtained under equilibrium. The portion is removed by adsorption, but the reaction liquid in an equilibrium state under high temperature and high pressure conditions is cooled and then circulated in a crucible packed with a solid dehydrating agent for dehydration. In order to increase the conversion rate of the raw material alcohol, it is generally necessary to return the cooled dehydration reaction liquid to high temperature and high pressure to carry out the reaction. In addition to the extreme energy consumption, there is also a problem that a large amount of solid dehydrating agent is required. In this method, it is a relatively common method for synthesizing a fatty ester having a large balance coefficient, but for a method for producing a carbonate using carbon dioxide and an alcohol as a raw material, the balance of the reaction tends to be toward the raw material side. As described above, there is a problem that it takes a lot of energy to repeat it. Further, when the dehydrating agent for saturated adsorbed water is repeatedly used, it is generally required to perform calcination for several hundred degrees, which is also difficult to call an industrially advantageous step. Further, this method removes only the moisture in the product under equilibrium, so that the higher the concentration of the carbonate as the raw material alcohol is consumed, the more difficult the reaction is to be subjected to the equilibrium reaction specification. Further, the solubility of dibutyltin oxide as a catalyst is extremely low, and it exists almost in a solid state. Therefore, the reaction liquid cooled to room temperature in the cooling step is in the form of a white slurry, so that in the subsequent dehydration step, problems such as the (7) 1280237 dehydration tower which blocks the dehydrating agent are generated. In general, in the organic synthesis reaction, the dehydration method is widely known as a distillation method, but in the step of synthesizing a carbonate using carbon monoxide and an alcohol, for example, the Asahi Glass Industrial Technology Award Research Report v〇l. In the content of the review in 33,3 1 -4 5 ( 1 97 8 ), there has been no record or report on the content of dehydration by distillation. Further, in the method for separating a carbonate containing a reaction solution of a metal alkoxide obtained by reacting carbon dioxide with an alcohol in the presence of a metal alkoxide catalyst, although an example of separation by distillation is used, a metal alkane is used. When an oxide is used as a catalyst, a reverse reaction occurs at the time of distillation separation, so that the produced carbonate is extremely difficult to be separated by distillation in the reaction liquid [J. Sci. J. No. 10,1 7 8 9 - 1 7 94 ( 1 9 7 5 )], in particular, a method of separating a carbonate having a high boiling point from a reaction liquid containing a metal alkoxide in high yield, and there is no report at present. Moreover, the metal alkoxide used in the method is extremely unstable in the moisture in the air, so care must be taken in the treatment, and the current technology using metal alkoxide as a catalyst is not utilized. In the industrial manufacturing method of carbonate. It is speculated that there is no technology that can regenerate the once-passivated catalyst into a high-priced metal alkoxide. Dibutyltin oxide used in a stable state in water as a catalyst raw material user, for example, an example of the formation of dibutyltin dioxane in a reaction system (Japanese Patent No. 3 1 28 5 76), even if the rest is initially fed The reaction is in a stable state, but once the reaction is started, an unstable dibutyltin alkoxide is formed, so that the above problems are not solved. In order to separate the carbonate, the -10-(8) 1280237 reaction mixture is taken out of the reaction system, which will passivate the unstable dibutylstannane oxide without regeneration. Therefore, the high-priced catalyst after the reaction is only a method of disposal. Further, a metal alkoxide ("for example, a dialkyl tin alkoxide") is, for example, heated to 180 ° C, and is known to cause thermal deterioration of a trialkyl tin alkoxide [Journal of Industrial Chemistry 72, No. 7 No. 1543- 1549 (1969)]. The trialkylstan alkoxide formed by thermal deterioration is known to have extremely low carbonate generating ability [J. Org. Chem., Vol. 64, 45 06-45 0 8 (1 999 )]. The trialkylstannane oxide is extremely unlikely to be regenerated into a more active dialkyltin dioxane (which is practically impossible). Further, when the deteriorated product (non-reactive compound which cannot be regenerated) is produced and reused in the metal alkoxide, the concentration of the active catalyst is lowered to cause a change in the reaction rate or the yield of the carbonate. , but not stable production. In this case, in order to make the reaction rate or the yield constant, a small amount of a new metal alkoxide is generally used, but only when a metal alkoxide is newly added, if the deteriorated substance is continuously placed, an activity is generated. The problem of a large amount of deteriorated substances accumulating in the reaction system. In this regard, the method of reusing metal alkoxides cannot be achieved by the current technology, and after the reaction, the metal alkoxide is only a waste disposal method, and it will cause a very uneconomical manufacturing method. As described above, the current method for producing a carbonate of a metal alkoxide and carbon dioxide and an alcohol is used. Since a high-priced metal alkoxide is often deactivated by hydrolysis or the like, it is easily and efficiently regenerated and reused. Prior to the advent of the process, there was still a small amount of metal alkoxide to be combined with a large amount of organic-11-1280237 (9) dehydrating agent or solid dehydrating agent to produce a carbonate. As mentioned above, there are still many problems to be solved in the carbonate manufacturing technology currently used, so it is still a stage that is not practical. In order to solve the aforementioned problems, the inventors first proposed a new technique in Japanese Patent Publication No. WO03/055840. The new technology relates to an organometallic compound containing a metal-oxygen-carbon bond, which is used as a carbonate precursor in a non-catalytic form, and an addition reaction of the organometallic compound with carbon dioxide, and then A method for producing a carbonate in a reaction path in which the formed adduct is thermally decomposed, and this method confirms that a carbonate can be obtained in a high yield. In this way, the above problems caused by the current technology can be almost solved. However, in this method, there remains a problem that unreacted non-reactive organic metal is accumulated in the reaction system. SUMMARY OF THE INVENTION Based on the above circumstances, the inventors of the present invention have made intensive studies on the above-mentioned technique of WO 03/05 5 840 in order to solve the above problems. As a result, it is surprisingly known that in the method for producing a carbonate, (1) a reactive organometallic compound having at least two metal-oxygen-carbon bonds in the molecule is produced from the reactive organometallic compound. The organometallic compound mixture formed by the non-reactive non-reactive compound is reacted with carbon dioxide to produce a carbonate-containing ester formed by the reaction, and the non-reactive non-reactive compound is produced from the reactive organometallic compound. a reaction mixture of the regenerable modified organometallic compound, (2) separating the reaction mixture from the non-reactive non-reactive compound -12-1280237 (10) part 1 and containing The second part of the renewable modified organometallic compound, followed by (3) reacting the second part of the reaction mixture with the alcohol to form a reactivity of at least two metal-oxygen-carbon bonds in the molecule Organometallic compound and organometallic compound mixture formed by the non-reactive non-reactive compound produced by the reactive organometallic compound and water The present invention can be attained by the method of removing water from the organometallic compound mixture thereafter, and the present invention has been completed. In the first portion of the reaction mixture obtained in the step (2), the carbonate can be simply separated by distillation or the like. The organometallic compound mixture obtained in the step (3) is subjected to the above reaction for forming a carbonate via a recovery method (step ( Ο ) reuse. Based on the foregoing findings, the present invention has been completed. Therefore, the main present invention The purpose is to provide a recycling of the reactive organometallic compound without using a dehydrating agent, and to eliminate the reactive organometallic compound which cannot be regenerated from the reaction system, and to continuously repeat the high yield. The above-described and other objects, various features and various effects of the present invention will be apparent from the following detailed description and claims. Provided is a method for producing a carbonate comprising (1) a reactive organometallic compound having at least two metals, oxygen, and carbon bonds in a molecule, and a derivative of the reactive organometallic compound > 13-1280237 ( 17) A method of accumulating a very small amount of carbonate produced in a reaction liquid in a medium decomposition reaction, etc. However, the present invention The method provides a novel method which is completely different from the method and technical idea of the prior art. The reaction by the method of the present invention is basically the same as the reaction proposed by the inventors in the aforementioned WO 03/055 840. Hereinafter, before the method of the present invention is described, the method proposed in WO 03/055 8 84 0 will be briefly described. The method proposed in the publication No. W00 3/05 5 8 40 will have a metal- The oxygen-carbon-bonded organometallic compound is used in a large amount as a carbonate precursor without being used as a catalyst, and the organometallic compound is subjected to an addition reaction with carbon dioxide to synthesize the inclusion of the formed adduct. a carbonate obtained by thermally decomposing the reaction route (step (1)), and secondly, separating the carbonate in the reaction mixture obtained by the above reaction (step (2)), and reacting the obtained residual liquid with an alcohol to form a metal - an oxygen-carbon bonded organometallic compound and water, and then the water is easily removed by distillation or the like to recover the obtained organometallic compound (step (3)), In order to form a carbonate, the above reaction may be repeatedly recycled and reused. The steps of the method (the reaction in the oxime and the reaction in the step (3) are represented by the following formulas (4) and (5), respectively. 1280237 (18) (4) Organic compound + cg.2 * One of organometallic compounds C02 adduct Thermal decomposition carbonate + other thermal decomposition products (5) 13⁄4 + Alcohol supplementation • Water, as in WO 03/0 5 In the method of No. 5,840, it is disclosed that an organometallic compound having a metal-oxygen-carbon bond is mainly used as a precursor of a carbonate to form a reaction with carbon dioxide, which is thermally decomposed to obtain a carbonate. Further, the carbonate is separated from the reaction mixture, and then the residual liquid (containing a metal-oxygen-carbon bonded organometallic compound and a thermal decomposition product of an addition product of carbon dioxide) is reacted with an alcohol to be regenerated to have a metal-oxygen After the carbon-bonded organometallic compound, it is returned to the method for producing a carbonate having a repeating process in the step of forming a carbonate. In the step (1) of the method of W003/0 5584, since at least one part of the organometallic compound having a metal-oxygen-carbon bond changes to a thermal decomposition product, after the end of the step (1), A reaction liquid containing no metal-oxygen/carbon-bonded organometallic compound used in the step (i) may be produced, or may be changed to a thermal decomposition product or a hydrolyzate after the end of the step (2), so that The reaction liquid of the metal-oxygen-carbon-bonded organometallic compound used in the step (1) is not contained, but the metal-oxygen-carbon bonded organometallic compound can be regenerated (before the end of the step (3) ( Re-synthesis) The above method is different from the prior art-21, 1280237 (19), which is governed by the equilibrium state. The equilibrium reaction shown in step (3) can be effectively divided, so that each reaction can be controlled. It is possible to efficiently produce a carbonate while draining the formed carbonate and water to the reaction system. That is, in the step (1) of the above method, the reaction can be carried out in an almost anhydrous state, and in the step (2), the decomposition of the carbonate and the carbonate can be suppressed by the method of separating the carbonate by the reaction mixture. In the reverse reaction, in the step (3), the organometallic compound having the metal-oxygen-carbon bond is regenerated, and then the organic metal compound is recovered by removing water. Among them, in each step, a known chemical technique such as cooling, heating, stirring, pressurization, pressure reduction, and separation can be suitably used to optimize the operating conditions. The method of the present invention is the result of the study for the purpose of making the above method of W003/0 5 840 more effective. In the method of WO 03/05 5 840, there is a problem that a non-reactive non-reactive organometallic compound (degraded product) is gradually accumulated in the reaction system, and the present invention can easily solve the above problems. The organometallic compound is generally highly susceptible to thermal degradation, and when it is repeatedly used, it forms a mixture of an organometallic compound (a non-reactive organometallic compound which cannot be regenerated, that is, a deteriorated substance) which is extremely active in activity with the active organometallic compound, and the latter will gradually The ratio is increased, and therefore, in order to continuously and stably produce, it is necessary to continuously add an active organometallic compound or a compound using the same as a raw material. A method for producing a carbonate using only carbon dioxide and an alcohol as a raw material is extremely difficult to separate from the deteriorated material. Therefore, although it is described that it can be reused, it has not been possible to remove the deteriorated substance from the reaction system. In addition, at present, a part of the total catalyst after use is removed, and after the amount of passivation is measured, a corresponding catalyst is added to the reaction system - (20) !28〇237 使用 using a general catalyst Production method. However, in this method, in order to remove a part of the catalyst having low activity, it is necessary to simultaneously remove several times to several tens of times of the active catalyst. When the above method is used for the reaction using a high-priced catalyst, the production cost will be greatly increased, so that it is hardly used in the general industrial manufacturing method. Therefore, at the time of repeated use, it is an extremely important condition to select the deteriorated material and remove it. As a result of intensive research, the inventors have found that the deteriorated substance has different physical properties (boiling point, solid liquid state, etc.) or chemistry from the useful organometallic compound (ie, the reactive organometallic compound and the regenerable modified organometallic compound). The nature (hydrolyzability, etc.) allows the present invention to be carried out by repeatedly using an organometallic compound while selectively removing at least a part of the deteriorated substance from the reactive organometallic compound. The method of the present invention is a method for producing a carbonate, which comprises (1) reacting a reactive organometallic compound having at least two metal-oxygen-carbon bonds in a molecule, and producing the reactive organometallic compound. a mixture of organometallic compounds formed by a non-regenerating non-reactive compound having at least three metal-carbon bonds in the molecule reacted with carbon dioxide to produce a carbonate formed by the reaction and non-reactive non-reactive And a reaction mixture of a regenerable modified organometallic compound produced from the reactive organometallic compound, (2) separating the reaction mixture from the first containing the carbonated vinegar and the non-regeneizable non-reactive compound And the second part containing the regenerable modified organometallic compound, and then, -23-1280237 (21) (3) reacts the second part of the reaction mixture with the alcohol of the first to form a molecule a reactive organometallic compound having at least two metal-oxygen-carbon bonds therein and having at least 3 golds in the molecule produced by the reactive organometallic compound A method of removing a mixture of an organometallic compound formed by a carbon-bonded non-reactive non-reactive compound with water, followed by removal of water from the mixture of the organometallic compound. First, the compounds used in the present invention will be explained below.
本發明方法之步驟(1)中,係使用具有金屬-氧·碳 鍵結的反應性有機金屬化合物。本發明所使用之具有金 屬-氧-碳鍵結的反應性有機金屬化合物,其爲分子內至少 具有2個金屬-氧-碳鍵結的反應性有機金屬化合物。前述 之例示例如至少具有2個烷氧基的反應性有機金屬化合物 。於步驟(1 )所使用之反應性有機金屬化合物,例如包 含下記式(1 )所示之有機金屬化合物與下記式(2 )所示 有機金屬化合物所成群中所選出之至少1個化合物爲佳。In the step (1) of the method of the present invention, a reactive organometallic compound having a metal-oxygen-carbon bond is used. The reactive organometallic compound having a metal-oxygen-carbon bond used in the present invention is a reactive organometallic compound having at least two metal-oxygen-carbon bonds in the molecule. The foregoing examples are exemplified by reactive organometallic compounds having at least two alkoxy groups. The reactive organometallic compound used in the step (1), for example, at least one compound selected from the group consisting of the organometallic compound represented by the following formula (1) and the organometallic compound represented by the following formula (2) is good.
(式中, M1爲除矽以外之週期表第4族與第14族元素所成群 中所選出之金屬原子; R1與R2各自獨立爲直鏈狀或支鏈狀之碳數1至12 之烷基、碳數5至12之環烷基、直鏈狀或支鏈狀之碳數 2至12之烯基、由未取代或取代之碳數6至19之芳基與 - 24- (22) 1280237 直鏈狀或支鏈狀之碳數1至1 4之烷基與碳數5至1 4之環 烷基所成群中所選出之烷基所構成之碳數7至20的芳烷 基··或未取代或取代之碳數6至20之芳基;(wherein, M1 is a metal atom selected from the group consisting of Group 4 and Group 14 elements of the periodic table other than ruthenium; and R1 and R2 are each independently a linear or branched carbon number of 1 to 12; An alkyl group, a cycloalkyl group having 5 to 12 carbon atoms, a linear or branched alkenyl group having 2 to 12 carbon atoms, an unsubstituted or substituted aryl group having 6 to 19 carbon atoms and -24 (22) 1280237 A linear or branched aralkyl group having from 7 to 20 carbon atoms selected from the group consisting of an alkyl group having 1 to 14 carbon atoms and a cycloalkyl group having 5 to 14 carbon atoms; An aryl group having 6 to 20 carbon atoms which is unsubstituted or substituted;
R3與R4各自獨立爲直鏈狀或支鏈狀之碳數1至12 之烷基、碳數5至12之環烷基、直鏈狀或支鏈狀之碳數 2至12之烯基、或由未取代或取代之碳數6至19之芳基 與直鏈狀或支鏈狀之碳數1至14之烷基與碳數5至14之 環烷基所成群中所選出之烷基所構成之碳數7至20的芳 烷基;又, a與b各自爲〇至2之整數,且a + b=0〜2,c與d 各自爲0至4之整數,且a + b + c + d= 4) (〇R9)i Rsh (2 )R3 and R4 are each independently a linear or branched alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 5 to 12 carbon atoms, a linear or branched alkenyl group having 2 to 12 carbon atoms, Or an alkyl group selected from the group consisting of an unsubstituted or substituted aryl group having 6 to 19 carbon atoms and a linear or branched alkyl group having 1 to 14 carbon atoms and a cycloalkyl group having 5 to 14 carbon atoms. a aralkyl group having a carbon number of 7 to 20; further, a and b are each an integer of 〇 to 2, and a + b = 0 to 2, and c and d are each an integer of 0 to 4, and a + b + c + d= 4) (〇R9)i Rsh (2 )
(OR (式中, M2與M3各自獨立爲除矽以外之週期表第4族與第 1 4族元素所成群中所選出之金屬原子; R5、R6、R7與R8各自獨立爲直鏈狀或支鏈狀之碳數 1至12之烷基 '碳數5至12之環烷基、直鏈狀或支鏈狀 之碳數2至12之烯基、由未取代或取代之碳數6至19之 芳基與直鏈狀或支鏈狀之碳數1至14之烷基與碳數5至 14之環烷基所成群中所選出之烷基所構成之碳數7至20 的芳烷基、或未取代或取代之碳數6至20之芳基; R9與R1()各自獨立爲直鏈狀或支鏈狀之碳數i至]2 -25- 1280237 (23) 之烷基、碳數5至12之環烷基、、直鏈狀或支鏈狀之碳數 .2至1 2之烯基、或由未取代或取代之碳數6至1 9之芳基 與直鏈狀或支鏈狀之碳數1至14之烷基與碳數5至14之 環烷基所成群中所選出之烷基所構成之碳數7至20的芳 烷基;又, e、f、g、h各自爲0至2之整數,且e + f=0〜2, g + h=0〜2,i與j各自爲1至3之整數,且e + f+i=3, g + h+j = 3 ) ° 本發明所使用之週期表係爲國際純正與應用化學聯合 無基化學命名法( 1989年)所訂定之週期表。 本發明方法所使用之有機金屬化合物可爲單體、低聚 物、聚合物或其結合物。 本發明所使用之式(1 )之有機金屬化合物的M 1與式 (2 )之有機金屬化合物的M2與M3,爲除矽以外之週期 表第4族與第14族元素所成群中所選出之金屬原子’其 中又以鈦、錫與鉻爲佳。就考慮對醇之溶解性或與醇之反 應性之觀點,又以錫爲更佳。 本發明所使用之式(1 )的有機金屬化合物之R1與 R2、與式(2 )之有機金屬化合物的R5、R6、R7與R8之 例,如甲基、乙基、丙基、η-丁基(各異構物)、丁基( 各異構物)、戊基(各異構物)、己基(各異構物)、庚 基(各異構物)、辛基(各異構物)、壬基(各異構物) 、癸基(各異構物)、十一烷基(各異構物)、十二烷基 (各異構物)、2 - 丁烯基、環丁烯基、環丁基、環戊基、 -26- 1280237 (24) 環己基、環庚基、環戊二烯基、環己二烯基等碳數1至 12之脂肪族烴基之烷基,苄基、苯基乙基等碳數7至20 之芳烷基,苯基、甲苯基、萘基等碳數6至20之芳基, 或可具有醚鍵結,九氟丁烷、七氟丁烷(各異構物)等烴 基之氫全部或一部份受鹵素原子取代所得之鹵化烴基爲佳 ,但不僅限定於此。較佳者例如低級烷基。更佳者碳數1 至4之直鏈狀或支鏈狀烷基。碳數較以上所示化合物爲高 之化合物亦可使用,但因流動性不佳故容易產生損害生產 性之情形。式(1 )的有機金屬化合物之R3與R4、與式 (2 )之有機金屬化合物的R9與R]()之例,如甲基、乙基 '丙基(各異構物)、丁基(各異構物)、2 -丁烯基、戊 基(各異構物)、己基(各異構物)、辛基(各異構物) 、壬基(各異構物)、癸基(各異構物)、十一烷基(各 異構物)、十二烷基(各異構物)、環丙基、環丁基、環 戊基、環戊二烯基、環己基、環己二烯基、甲氧基乙基、 乙氧基甲基、乙氧基乙基、甲氧基乙基等碳數1至12之 脂肪族烴基之烷基或碳數5至1 2之脂環式烴基,苄基、 苯基乙基等碳數7至20之芳烷基,但並不僅限定於此。 較佳爲式(1 )及/或式(2 )所示有機金屬化合物中之烷 氧基,爲由常壓下之沸點較水爲高之醇所形成的烷氧基之 有機金屬化合物爲佳。使步驟(3 )之反應性有機金屬化 合物再生並重複使用時,其最佳之狀態爲,式(1 )及/或 式(2)所示有機金屬化合物中之各烷氧基,爲式(1)之 R3、R4與式(2)之R9、R]G爲各自獨立之η-丁基、iso- -27- (25) 1280237 丁基、直鏈狀或支鏈狀之碳數5至12之烷基、或直鏈狀 或支鏈狀之碳數4至1 2烯基所示之情形。 t 式(1 )所示反應性有機金屬化合物之例,如四甲氧 基錫、四乙氧基錫、四丙氧基錫(各異構物)、四丁氧基 錫(各異構物)、四戊氧基錫(各異構物)、四己氧基錫 (各異構物)、四庚氧基錫(各異構物)、四壬氧基錫( 各異構物)、二-甲氧基-二乙氧基錫、四甲氧基鈦、四乙 氧基鈦、四丙氧基鈦、四-異-丙氧基鈦、四-2-乙基-1-己 氧基鈦、四戊氧基錫、二甲氧基-二乙氧基-錫、二乙氧 基-二丙氧基-錫(各異構物)、二甲氧基-二己氧基-錫( 各異構物)、二甲基-二甲氧基-錫、二甲基-二乙氧基-錫 、二甲基-二丙氧基-錫(各異構物)、二甲基·二丁氧基-錫(各異構物)、二甲基-二戊氧基-錫(各異構物)、二 甲基-二己氧基-錫(各異構物)、二甲基-二庚氧基-錫( 各異構物)、二甲基-二辛氧基-錫(各異構物)、二甲 基-二壬氧基-錫(各異構物)、二甲基-二癸氧基-錫(各 異構物)、二丁基-二甲氧基-錫、二丁基-二乙氧基-錫、 二丁基-二丙氧基-錫(各異構物)、二丁基-二丁氧基-錫 (各異構物)、二丁基-二戊氧基-錫(各異構物)、二丁 基·二己氧基-錫(各異構物)、二丁基-二庚氧基-錫(各 異構物)、二丁基-二辛氧基-錫(各異構物)、二丁基-二壬氧基-錫(各異構物)、二丁基-二癸氧基-錫(各異 構物)、一 丁基-一卞氧基-錫、一 丁基-聯苯基乙氧基·錫 、一苯基-_•甲氧基-錫、一本基-—乙氧基**錫、一苯基-—. -28- 1280237 (26) 丙氧基-錫.(各異構物)、二苯基-二丁氧基-錫(各異構 物)、二苯基-二戊氧基-錫(各異構物)、.二苯基-二己 氧基-錫(各異構物)、二苯基-二庚氧基-錫(各異構物 )、二苯基-二辛氧基-錫(各異構物)、二苯基·二壬氧 基-錫(各異構物)、二苯基-二癸氧基-錫(各異構物) 、二苯基-二苄氧基-錫、二苯基-聯苯基乙氧基-錫、二甲 氧基-二-(三氟-丁基)-錫、二乙氧基-二-(三氟-丁基)-錫、二丙氧基-二-(三氟-丁基)-錫(各異構物)、二丁 氧基一二一(二氟一丁基)—錫(各異構物)等院氧基錫 、院氧基欽、院氧基院氧基錫%。 式(2 )所示反應性有機金屬化合物之例如,1,1,3,3 —四甲基一 1,3 —二甲氧基一二錫氧烷、1,1,3,3 —四 甲基一1,3—二乙氧基一二錫氧烷、1,1,3,3 —四甲基 —1,3 —二丙氧基—二錫氧烷(各異構物)、1,1,3,3 —四甲基一 1,3 —二丁氧基—二錫氧烷(各異構物)、1 ,1,3,3 一四甲基—1,3 —二戊氧基一二錫氧烷(各異 構物)、1,1,3,3—四甲基一1,3 —二己氧基一二錫氧 烷(各異構物)、1,1,3,3—四甲基-1,3 —二庚氧基 一二錫氧烷(各異構物)、:1,1,3,3—四甲基一1,3 — 二辛氧基一二錫氧烷(各異構物)、1,1,3,3 —四甲基 一 1,3 —二壬氧基一二錫氧烷(各異構物)、:I,1,3,3 —四甲基—1,3-二癸氧基—二錫氧烷(各異構物)、1 ,1,3,3—四甲基—1,3 —二苄氧基一二錫氧烷、1,1 ,3,3 —四甲基一 1,3 —聯苯基乙氧基一二錫氧烷、1,1 -29- 1280237 (27) ,3,3 —四丁基一 ..1,3—二甲氧基一二錫氧烷、1,1,3 ,3 -四丁·基—1,3 —二乙氧基—二錫氧烷、1,1 .,3,3 一四丁基一 1,3_二丙氧基一二錫氧烷(各異構物)、1 ,1,3,3 -四丁基—1,3 -二丁氧基一二錫氧烷(各異 構物)、1,1,3,3—四丁基—1,3 —二戊氧基一二錫氧 烷(各異構物)、1,1,3,3 —四丁基一 1,3 —二己氧基 —二錫氧烷(各異構物)、1,1,3,3-四丁基一1,3 — 二庚氧基—二錫氧烷(各異構物)、1,1,3,3-四丁基 一 1,3-二辛氧基一二錫氧烷(各異構物)、1,1,3,3 —四丁基—1,3 —二壬氧基一二錫氧烷(各異構物)、1 ,1,3,3 —四丁基一 1,3 —二癸氧基一二錫氧烷(各異 構物)、1,1,3,3—四甲基一1,3—二苄氧基一二錫氧 烷、1,1,3,3 —四甲基一1,3 —聯苯基乙氧基一二錫氧 烷、1,1,3,3 —四苯基一 1,3 —二甲氧基一二錫氧烷、 1,1,3,3 —四苯基一1,3 -二乙氧基一二錫氧烷、1,1 ,3,3 —四苯基一 1,3 —二丙氧基一二錫氧院(各異構物 )、:I,1,3,3 —四苯基一 1,3 —二丁氧基一二錫氧焼( 各異構物)、1,1,3,3—四苯基—1,3 —二戊氧基一二 錫氧烷(各異構物1,1,3,3 —四苯基一 1,3 —二己 氧基—二錫氧烷(各異構物)、1,1,3,3 —四苯基—1 ,3 -二庚氧基一二錫氧院(各異構物)、1,1,3,3 — 四苯基一 1,3-二辛氧基一二錫氧烷(各異構物)、1,1 ,3,3 —四苯基一1,3-二壬氧基一二錫氧烷(各異構物 )、:1,1,3,3 —四苯基一 1,3 —二癸氧基一二錫氧烷( -30- 1280237 (28) 各異構物)、1,1,3,3—四苯基一 i,3-二苄氧基一二 錫氧烷、1,1,3,3 —四苯基一丨,3 -聯苯基乙氧基一二 錫氧院、 1,1,3,3 —四(三氟丁基)一1,3_二甲氧基—二錫 氧烷、1,1,3,3—四(三氟丁基)一丨,3一二乙氧基—二 錫氧烷、1,1,3,3-四(三氟丁基)—丨,3一二丙氧基一 一錫氧院(各異構物)、1,1,3,3—四(三氟丁基)—1 ,3 一二丁氧基一二錫氧烷(各異構物)、i,i,3,3 — 四(五氟丁基)一 1,3—二甲氧基一二錫氧烷、1,1,3,3 一四(五氟丁基)一 1,3 —二乙氧基一二錫氧烷、i,1,3 ,3 —四(五氟丁基)一丨,3 一二丙氧基—二錫氧烷(各異 構物)、1,1,3,3 —四(五氟丁基;ι,3一二丁氧基一 一錫氧院(各異構物)、1,1,3,3—四(五氟丁基)一1 ,3 —二戊氧基—二錫氧烷(各異構物)、:i,i,3,3 -四(七氟丁基)一1,3—二甲氧基一二錫氧烷、1,I,3,3 一四(七氟丁基)一 1,3 一二乙氧基—二錫氧烷、1,1,3 ’ 3 —四(七氟丁基)一;[,3一二丙氧基—二錫氧烷(各異 構物)、1,1,3,3—四(七氟丁基)—ι,3 —二丁氧基— 二錫氧烷(各異構物)等。 前述反應性有機金屬化合物可單獨使用或將2種類以 上合倂使用皆可,或再加入其它有機金屬化合物或無機金 屬化合物亦可。前述反應化有機金屬化合物可使用市售者 亦可,或依公知方法(例如荷蘭專利第66 1 242 1號)所記 載之方法,將二丁基氧化錫與碳數4以上之溶媒與共沸溶 -31 - 1280237 (29) 媒反應後’使用蒸餾所得成分之式(1 )所示有機金屬化 合物亦可。該方法中,則有記載欲製得具有碳數4以下烷 氧基的有機金屬化合物時,該方法並不適用,而需使用二 氯化二丁錫與烷氧基鈉製得。依日本特願2 〇 〇丨一 3 9 6 5 3 7 號或日本特願200 1 一 3 965 45號記載之方法時,則可使用 由金屬氧化物與醇所合成之式(1 )所示有機金屬化合物 或式(2 )所示有機金屬化合物。依本方法時,則可製得 具有碳數3以下,例如甲氧基之有機金屬化合物。例如欲 製得具有甲氧基之有機金屬化合物時,亦可使用二丁基錫 與甲醇與己烷而製得。此時,令人驚異的是,雖已知甲醇 -己烷具有最低共沸,但於製得有機金屬化合物之同時, 於沸點較水爲低之醇中亦可製得有機金屬化合物。由沸點 較水爲低之醇與二丁基氧化錫所製得之有機金屬化合物多 以式(2 )所示成分爲主,欲大量製得式(丨)所示有機金 屬化合物時,需對所得反應物進行蒸餾,即可製得蒸餾成 力之式(1 )所不有機金屬化合物。其亦可經由氯化二院 基錫與烷氧化物反應而製得。 以下,將對本說明書中與上述反應性有機金屬化合物 有關之「由反應性有機金屬化合物產生之可再生的改質有 機金屬化合物」、與「由反應性有機金屬化合物產生之不 能再生的非反應性(有機金屬)化合物」等用語進行說明 。本發明所使用之反應性有機金屬化合物,.係爲分子內至 少具有2個金屬-氧-碳鍵結之有機金屬化合物。由該反 應性有機金屬化合物產生之可再生的改質有機金屬化合物 -32- 1280237 (30) ’主要係指於該有機金屬化合物與二氧化碳反應而生成該 反應性有機金屬化合物之二氧化碳加成物,並於該加成物 產生熱分解之際,與碳酸酯同時形成之該加成物之分解物 而言’故無法對其結構特定。又,該反應性有機金屬化合 物之水解物、與該反應性有機金屬化合物之二氧化碳加成 物之水解物,於本發明中皆屬可再生之有機金屬化合物之 一。本說明書中,「由反應性有機金屬化合物產生之不能 再生的非反應性(有機金屬)化合物」常僅指「劣化物」 而言。該不能再生的非反應性(有機金屬)化合物,係指 該反應性有機金屬化合物及/或該反應性有機金屬化合物 之二氧化碳加成物熱劣化之際,所得之活性顯著降低,變 化爲不能再生之有機金屬化合物的化合物而言。該劣化物 (不能再生之非反應性化合物),主要係由本發明方法之 步驟(3 )所生成,其他,例如於該反應性有機金屬化合 物製造過程中也會產生。本發明所稱之「劣化物」(不能 再生之非反應性化合物),主要爲分子內每1金屬原子至 少具有3個金屬-碳鍵結之化合物。前述化合物之例,如 下式(6 )所示化合物等。 R11k | 12|R——M—〇R14n ( 6 )(OR (wherein M2 and M3 are each independently a metal atom selected from the group consisting of Group 4 and Group 14 elements of the periodic table except R3; R5, R6, R7 and R8 are each independently linear Or a branched alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 5 to 12 carbon atoms, a linear or branched alkenyl group having 2 to 12 carbon atoms, or an unsubstituted or substituted carbon number of 6 The number of carbon atoms of the aryl group of 19 and the alkyl group selected from the group consisting of a linear or branched alkyl group having 1 to 14 carbon atoms and a cycloalkyl group having 5 to 14 carbon atoms; An aralkyl group, or an unsubstituted or substituted aryl group having 6 to 20 carbon atoms; R9 and R1() are each independently a linear or branched carbon number i to 2 -25 - 1280237 (23) a cycloalkyl group having 5 to 12 carbon atoms, a linear or branched carbon number of 2 to 12 or an unsubstituted or substituted aryl group having 6 to 19 carbons and a straight a chain or branched alkyl group having 1 to 14 carbon atoms and an alkyl group selected from the group consisting of a cycloalkyl group having 5 to 14 carbon atoms; 7 to 20 carbon atoms; , f, g, h are each an integer of 0 to 2, and e + f = 0 to 2, g + h = 0 to 2, and i and j are each an integer of 1 to 3, e + f+i=3, g + h+j = 3 ) ° The periodic table used in the present invention is a periodic table defined by the International Pure and Applied Chemistry Joint Baseless Chemical Nomenclature (1989). The organometallic compound used may be a monomer, an oligomer, a polymer or a combination thereof. M1 of the organometallic compound of the formula (1) and M2 of the organometallic compound of the formula (2) used in the present invention M3 is a metal atom selected from the group consisting of Group 4 and Group 14 elements of the periodic table except for strontium. Among them, titanium, tin and chromium are preferred. Considering the solubility of alcohol or the reaction with alcohol From the viewpoint of the nature, tin is more preferable. Examples of R1 and R2 of the organometallic compound of the formula (1) used in the present invention, and R5, R6, R7 and R8 of the organometallic compound of the formula (2), for example, Methyl, ethyl, propyl, η-butyl (each isomer), butyl (each isomer), pentyl (each isomer), hexyl (each isomer), heptyl (each Isomers), octyl (each isomer), thiol (each isomer), thiol (each isomer), undecyl (each isomer) Dodecyl (each isomer), 2-butenyl, cyclobutenyl, cyclobutyl, cyclopentyl, -26-1280237 (24) cyclohexyl, cycloheptyl, cyclopentadienyl, An alkyl group of an aliphatic hydrocarbon group having 1 to 12 carbon atoms such as a cyclohexadienyl group; an aralkyl group having 7 to 20 carbon atoms such as a benzyl group or a phenylethyl group; a carbon number of 6 to 20 such as a phenyl group, a tolyl group or a naphthyl group; The aryl group of 20, or may have an ether bond, and a halogenated hydrocarbon group obtained by replacing all or a part of hydrogen of a hydrocarbon group such as nonafluorobutane or heptafluorobutane (each isomer) with a halogen atom is preferred, but is not limited herein. Preferred are, for example, lower alkyl groups. More preferably, a linear or branched alkyl group having 1 to 4 carbon atoms. A compound having a higher carbon number than the compound shown above can also be used, but it is liable to cause damage to productivity due to poor fluidity. Examples of R3 and R4 of the organometallic compound of the formula (1) and R9 and R]() of the organometallic compound of the formula (2), such as methyl, ethyl 'propyl (isomer), butyl (each isomer), 2-butenyl group, pentyl group (each isomer), hexyl group (each isomer), octyl group (each isomer), thiol group (each isomer), sulfhydryl group (each isomer), undecyl (each isomer), dodecyl (each isomer), cyclopropyl, cyclobutyl, cyclopentyl, cyclopentadienyl, cyclohexyl, An alkyl group having a carbon number of 1 to 12, such as a cyclohexadienyl group, a methoxyethyl group, an ethoxymethyl group, an ethoxyethyl group, a methoxyethyl group, or a carbon number of 5 to 12 An alicyclic hydrocarbon group, a benzyl group, a phenylethyl group or the like having 7 to 20 carbon atoms, but is not limited thereto. Preferably, the alkoxy group in the organometallic compound represented by the formula (1) and/or the formula (2) is preferably an organometallic compound of an alkoxy group formed by an alcohol having a boiling point higher than that of water at normal pressure. . When the reactive organometallic compound of the step (3) is regenerated and reused, the most preferable state is that each alkoxy group in the organometallic compound represented by the formula (1) and/or the formula (2) is a formula ( 1) R3, R4 and R9, R]G of formula (2) are each independently η-butyl, iso- -27- (25) 1280237 butyl, linear or branched carbon number 5 to The alkyl group of 12, or the linear or branched carbon number of 4 to 12 alkenyl group. Examples of the reactive organometallic compound represented by the formula (1), such as tetramethoxytin, tetraethoxytin, tetrapropoxytin (each isomer), tetrabutoxytin (each isomer) ), tetrapentyltin (each isomer), tetrahexyltin (each isomer), tetraheptyloxy tin (each isomer), tetradecyl tin oxide (isomer), Di-methoxy-diethoxy tin, tetramethoxy titanium, tetraethoxy titanium, tetrapropoxy titanium, tetra-iso-propoxy titanium, tetra-2-ethyl-1-hexyloxy Base titanium, tetrapentyltin oxide, dimethoxy-diethoxy-tin, diethoxy-dipropoxy-tin (each isomer), dimethoxy-dihexyloxy-tin (isomers), dimethyl-dimethoxy-tin, dimethyl-diethoxy-tin, dimethyl-dipropoxy-tin (each isomer), dimethyl Dibutoxy-tin (each isomer), dimethyl-dipentyloxy-tin (each isomer), dimethyl-dihexyloxy-tin (each isomer), dimethyl -diheptyloxy-tin (each isomer), dimethyl-dioctyloxy-tin (each isomer), dimethyl-dimethoxy-tin (each isomer), Methyl-dimethoxy-tin (each isomer), dibutyl-dimethoxy-tin, dibutyl-diethoxy-tin, dibutyl-dipropoxy-tin (each Isomers), dibutyl-dibutoxy-tin (each isomer), dibutyl-dipentyloxy-tin (each isomer), dibutyl-dihexyloxy-tin ( Each isomer), dibutyl-diheptyloxy-tin (each isomer), dibutyl-dioctyloxy-tin (each isomer), dibutyl-didecyloxy-tin (each isomer), dibutyl-dimethoxy-tin (each isomer), monobutyl-monodecyloxy-tin, monobutyl-biphenylethoxy tin, monophenyl — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — -dibutoxy-tin (each isomer), diphenyl-dipentyloxy-tin (each isomer), diphenyl-dihexyloxy-tin (each isomer), Diphenyl-diheptyloxy-tin (each isomer), diphenyl-dioctyloxy-tin (each isomer), diphenyldimethoxy-tin (each isomer) Diphenyl-dimethoxy-tin (each Structure), diphenyl-dibenzyloxy-tin, diphenyl-biphenylethoxy-tin, dimethoxy-bis-(trifluoro-butyl)-tin, diethoxy- Di-(trifluoro-butyl)-tin, dipropoxy-di-(trifluoro-butyl)-tin (each isomer), dibutoxy-di-di-(difluoro-butyl)- Tin (all isomers) and other hospitals such as tin oxide, hospital oxygen, and hospital oxygen. For the reactive organometallic compound represented by the formula (2), for example, 1,1,3,3-tetramethyl-1,3-dimethoxy-distannoxane, 1,1,3,3-tetramethyl 1,1,3-diethoxy distannoxane, 1,1,3,3-tetramethyl-1,3-dipropoxy-distannoxane (isomers), 1, 1,3,3-tetramethyl-1,3-butoxy-distannoxane (each isomer), 1,1,3,3-tetramethyl-1,3-dipentyloxy Di-n-stannoxane (each isomer), 1,1,3,3-tetramethyl-1,3-dihexyloxydoxantane (each isomer), 1,1,3, 3-tetramethyl-1,3-diheptyloxy-distannoxane (each isomer), 1,1,3,3-tetramethyl-1,3-dioctyloxy-di-tin Oxystane (each isomer), 1,1,3,3-tetramethyl-1,3-dimethoxyoxydistannoxane (each isomer),: I,1,3,3 — Tetramethyl-1,3-dimethoxy-distannoxane (each isomer), 1,1,3,3-tetramethyl-1,3-dibenzyloxy-distannoxane, 1,1,3,3—Tetramethyl-1,3—Linked Ethyloxy distannoxane, 1,1 -29- 1280237 (27), 3,3-tetrabutyl-..1,3-dimethoxy distannoxane, 1,1,3 ,3-tetrabutyl-based-1,3-diethoxy-distannoxane, 1,1,3,3-tetrabutyl-1,3-dipropoxy-distannoxane Isomer), 1,1,3,3-tetrabutyl-1,3-dibutoxy distannoxane (each isomer), 1,1,3,3-tetrabutyl-1 , 3-dipentyloxy-distannoxane (each isomer), 1,1,3,3-tetrabutyl-1,3-dihexyloxy-distannoxane (isomers) 1,1,3,3-tetrabutyl-1,3-diheptyloxy-distannoxane (each isomer), 1,1,3,3-tetrabutyl-1,3-di Octyloxy distannoxane (each isomer), 1,1,3,3-tetrabutyl-1,3-dioxaoxy-distannoxane (each isomer), 1, 1 , 3,3 -tetrabutyl- 1,3 -dimethoxyoxy-distannoxane (each isomer), 1,1,3,3-tetramethyl-1,3-dibenzyloxy- Distannoxane, 1,1,3,3-tetramethyl-1,3-biphenylethoxy Cyclooxane, 1,1,3,3-tetraphenyl-1,3-dimethoxy-distannoxane, 1,1,3,3-tetraphenyl-1,3-di-ethoxy Di-n-doxane, 1,1,3,3-tetraphenyl- 1,3-dipropoxy- dianoxyne (isomers), I, 1,3,3 -tetraphenyl a 1,3 - dibutoxy dianoxa oxonium (all isomers), 1,1,3,3-tetraphenyl-1,3 -dipentyloxy distannoxane (isomeric 1,1,3,3-tetraphenyl-1,3-dihexyloxy-distannoxane (each isomer), 1,1,3,3-tetraphenyl-1,3-di Hepoxy oxa oxoxide (all isomers), 1,1,3,3 - tetraphenyl-1,3-dioctyloxymonostann (each isomer), 1,1 , 3,3-tetraphenyl-1,3-dimethoxyoxy-distannoxane (each isomer),: 1,1,3,3-tetraphenyl-1,3-dimethoxy Mono-n-doxane (-30- 1280237 (28) isomers), 1,1,3,3-tetraphenyl-i,3-dibenzyloxy-distannoxane, 1,1,3 , 3 - tetraphenyl-anthracene, 3-biphenylethoxy oxalate, 1,1,3,3-tetrakis(trifluorobutyl)-1,3-dimethoxy-distannoxane, 1,1,3,3-tetra(trifluorobutyl)-anthracene, 3 Diethoxy-distannoxane, 1,1,3,3-tetrakis(trifluorobutyl)-indole, 3-dipropoxy-one-oxide (iso isomer), 1,1, 3,3-tetrakis(trifluorobutyl)-1,3-dibutoxy-distannoxane (each isomer), i, i, 3, 3 - tetrakis(pentafluorobutyl)-1 3-dimethoxy distannoxane, 1,1,3,3-tetrakis(pentafluorobutyl)-1,3-diethoxy distannoxane, i,1,3,3 — Tetrakis(pentafluorobutyl)-indole, 3-dipropoxy-distannoxane (each isomer), 1,1,3,3 -tetrakis(pentafluorobutyl; ι, 3 - dibutoxy Base-one tin-oxide house (each isomer), 1,1,3,3-tetrakis(pentafluorobutyl)-1,3-dipentyloxy-distannoxane (isomeric), i,i,3,3-tetrakis(heptafluorobutyl)-1,3-dimethoxy-distannoxane, 1,I,3,3-tetrakis(heptafluorobutyl)-1,3 Diethoxy-distannoxane, 1,1,3 ' 3 - four ( Fluorobutyl)-[, 3-dipropoxy-distannoxane (each isomer), 1,1,3,3-tetrakis(heptafluorobutyl)-ι,3-dibutoxy — distannoxane (each isomer) and the like. The above-mentioned reactive organometallic compound may be used singly or in combination of two or more kinds, or may be further added with other organometallic compounds or inorganic metal compounds. The above-mentioned reactive organometallic compound can be used, or azeotrope and a solvent having a carbon number of 4 or more can be azeotroped by a known method (for example, the method described in the Netherlands Patent No. 66 1 242 1). Solution-31 - 1280237 (29) After the reaction, the organometallic compound represented by the formula (1) which is obtained by distillation may be used. In this method, when an organometallic compound having an alkoxy group having 4 or less carbon atoms is described, the method is not applicable, and it is preferably obtained by using dibutyltin dichloride and sodium alkoxide. According to the method described in Japanese Patent No. 2 〇〇丨 1 3 6 6 5 3 7 or Japanese Patent Application No. 200 1 - 3 965 45, the formula (1) synthesized from a metal oxide and an alcohol can be used. An organometallic compound or an organometallic compound represented by the formula (2). According to this method, an organometallic compound having a carbon number of 3 or less, such as a methoxy group, can be obtained. For example, when an organometallic compound having a methoxy group is obtained, it can also be obtained by using dibutyltin with methanol and hexane. At this time, it is surprising that although methanol-hexane is known to have the lowest azeotropy, an organometallic compound can be obtained in an alcohol having a lower boiling point than water while preparing an organometallic compound. The organometallic compound prepared from the alcohol having a lower boiling point than water and dibutyltin oxide is mainly composed of the component represented by the formula (2). When a large amount of the organometallic compound represented by the formula (丨) is to be obtained, it is necessary to The obtained reactant is subjected to distillation to obtain a non-organometallic compound of the formula (1) which is distilled. It can also be obtained by reacting a bismuth chloride with an alkoxide. Hereinafter, in the present specification, the "renewable modified organometallic compound produced from a reactive organometallic compound" related to the above-mentioned reactive organometallic compound and the "non-reactive non-renewable property derived from a reactive organometallic compound" will be described. The terms (organometallic compound) and the like are explained. The reactive organometallic compound used in the present invention is an organometallic compound having at least two metal-oxygen-carbon bonds in the molecule. The renewable modified organometallic compound produced by the reactive organometallic compound-32-1280237 (30) 'mainly refers to a carbon dioxide adduct of the reactive organometallic compound formed by reacting the organometallic compound with carbon dioxide. Further, when the adduct is thermally decomposed, the decomposition product of the adduct formed at the same time as the carbonate is "unable to be structurally specific." Further, the hydrolyzate of the reactive organometallic compound and the hydrolyzate of the carbon dioxide adduct of the reactive organometallic compound are all one of the regenerable organometallic compounds in the present invention. In the present specification, "a non-reactive (organometallic) compound which cannot be regenerated by a reactive organometallic compound" is often referred to simply as "degraded matter". The non-reactive non-reactive (organometallic) compound means that the reactive organometallic compound and/or the carbon dioxide adduct of the reactive organometallic compound is thermally deteriorated, and the activity obtained is remarkably lowered, and the change is not regenerated. For the compound of the organometallic compound. The deteriorated substance (non-reactive compound which cannot be regenerated) is mainly produced by the step (3) of the method of the present invention, and others, for example, may be produced during the production of the reactive organometallic compound. The "degraded product" (non-reactive compound which cannot be regenerated) referred to in the present invention is mainly a compound having at least three metal-carbon bonds per one metal atom in the molecule. Examples of the above compound are compounds represented by the following formula (6) and the like. R11k | 12|R——M—〇R14n ( 6 )
I r13 M m (式中, M爲除矽以外之週期表第4族與第1 4族元素所成群 中所選出之金屬原子; -33- 1280237 (31) R11 'R1 2、R13各自獨立爲直鏈狀或支鏈狀之碳數1 至12之烷基、碳數5至12之環烷基、直鏈狀或支鏈狀之 碳數2至12之烯基、由未取代或取代之碳數6至19之芳 基與直鏈狀或支鏈狀之碳數1至14之烷基與碳數5至14 之環烷基所成群中所選出之烷基所構成之碳數7至20的 芳烷基、或未取代或取代之碳數6至20之芳基; R14爲直鏈狀或支鏈狀之碳數1至12之烷基、碳數5 至12之環烷基、直鏈狀或支鏈狀之碳數2至12之烯基、 或由未取代或取代之碳數6至19之芳基與直鏈狀或支鏈 狀之碳數1至14之烷基與碳數5至14之環烷基所成群中 所選出之烷基所構成之碳數7至20的芳烷基;又, k、1、m各自爲〇至2之整數,且k + l + m= 3或4,η 爲〇或1之整數,且k + l + m + n= 4) 前述化合物例如四烷基錫、三烷基錫烷氧化物等。又 ’其中所含之劣化物(非反應性化合物)之例如氧化金屬 等。前述例示,例如Sn02、Ti02、Zr02等化合物。 前述分子內每1金屬原子至少具有3個金屬-碳鍵結 之化合物(劣化物),係具有與本發明之有用的有機金屬 ft合物(該反應性有機金屬化合物即可再生之改質有機金 屬化合物)不同物理、化學性質。主要特徵爲,該劣化物 胃胃較有機金屬化合物爲低之沸點,與較該有機金屬化合 物爲低之水解性。 以下,將說明本發明本發明所使用之醇。本發明之方 法中’除步驟(3 )使用第1之醇外,可依必要性於步驟 -34- 1280237 (32) (1 )中使用第2之醇,,又,亦可依必要性於步驟(2 )使 用第3之醇。.前述第1之醇、,第2之醇、第3之醇可使用 相同之醇或使用不同之醇皆可。前述醇之例示,例如具有 直鏈狀或支鏈狀之碳數1至12之烷基的烷醇、具有碳數 5至12之環烷基的環烷醇、具有直鏈狀或支鏈狀之碳數2 至1 2之烯基的烯醇、及具有由未取代或取代之碳數6至 19之芳基與直鏈狀或支鏈狀之碳數1至14之烷基與碳數 5至14之環烷基所成群中所選出之烷基所構成之碳數7 至20的芳烷基之芳烷醇。前述醇之具體例如,甲醇、乙 醇、丙醇、2 -丙醇、1 一 丁醇、2 -丁醇(各異構物)、2 一甲基一 1 一丙醇、2—甲基一 2-丙醇、環丁醇、1 一戊醇 、2 -戊醇(各異構物)、3 -戊醇、3 -甲基一 1 一 丁醇' 2 —甲基一 i 一 丁醇、2—甲基一 2 — 丁醇(各異構物)、3 —甲基一 2—丁醇(各異構物)、環戊醇、2 —甲基一 1 一 環丁醇(各異構物)、3 一甲基一 1 一環丁醇(各異構物) 、1 一甲基一 1 一環丁醇(各異構物)、環丁基甲醇(各異 構物)、1 一己醇、2 —己醇(各異構物)、3 —己醇(各 異構物)、4 一甲基一 1 一戊醇(各異構物)、3一甲基一1 —戊醇(各異構物)、2 -甲基—1 一戊醇(各異構物)、 2 —乙基一 1 一 丁醇、3—甲基一 2—戊醇(各異構物)、3 —甲基一 3 -戊醇(各異構物)、環己醇、1 一甲基一;[一 環戊醇(各異構物)、2 -甲基一 1 一環戊醇(各異構物) 、環丁基甲醇(各異構物)、2 -環丁基乙醇(各異構物 )、1 一環丁基乙醇(各異構物)、(1 一甲基一環丁基) -35- 1280237 (33) 一甲醇(各異構物)、(2—甲基一環丁基)一甲醇(各 異構物)、庚醇(各異構物)、,環己基甲醇(各異構物) 、(甲基一環己基)甲醇(各異構物)、環己基乙醇(各 異構物).、(乙基一環丁基)一甲醇(各異構物)、(甲 基-環丙基)乙醇(各異構物)、(乙基一環丙基)甲醇 (各異構物)、辛醇(各異構物)、壬醇(各異構物)、 癸醇(各異構物)、十一醇(各異構物)、十二醇(各異 構物)、丙烯醇、丁烯醇(各異構物)、戊烯醇(各異構 物)、環戊烯醇(各異構物)、環戊二烯醇(各異構物) 、己燒醇(各異構物)、環己烯醇(各異構物)等碳數1 至1 2之脂肪族醇或碳數5至1 2之脂環式醇,苄醇、苯基 乙基醇、1,3 —丙二醇、1,2—丙二醇、環己二醇、環戊 二醇等碳數1至12之脂肪族多元醇或碳數5至12之脂環 式多元醇等,與苯二甲醇等芳烷基醇。 前述醇中,例如以甲醇、乙醇、丙醇、2 —丙醇、1 一 丁醇、2 丁醇(各異構物)、2 —甲基一 1 —丙醇、2 —甲 基一 2 -丙醇、環丁醇、1 一戊醇、2 —戊醇(各異構物) 、3—戊醇、3 —甲基一 1— 丁醇、2一甲基一 1 一丁醇、2一 甲基一 2— 丁醇(各異構物)、3 一甲基一 2 一丁醇(各異 構物)、環戊醇、2 -甲基一 1 一環丁醇(各異構物)、3 一甲基一 1 一環丁醇(各異構物)、1一甲基一;1一環丁醇 (各異構物)、環丁基甲醇(各異構物)、:I 一己醇、2 — 己醇(各異構物)、3 -己醇(各異構物)、4 一甲基一 1 戊酉?(各異構物)、3 —甲基一 1 一戊醇(各異構物)、 -36- 1280237 (34) 2 —甲基一 1 一戊醇(各異構物)、2-乙基一 1 一 丁醇、3 一甲基—2-戊醇(各異構物)、3 —甲基一 3 —戊醇(各 異構物'/、環己醇、1 一甲基一 1 一環戊醇(各異構物)、 2 一甲基一丨一環戊醇(各異構物)、環丁基甲醇(各異構 物)、2 —環丁基乙醇(各異構物)、1 一環丁基乙醇(各 異構物)、(1 一甲基一環丁基)一甲醇(各異構物)、 (2—甲基一環丁基)一甲醇(各異構物)、庚醇(各異 構物)、環己基甲醇(各異構物)、(甲基一環己基)甲 醇(各異構物)、環己基乙醇(各異構物)、(乙基一環 丁基)一甲醇(各異構物)、(甲基一環丙基)乙醇(各 異構物)、(乙基一環丙基)甲醇(各異構物)、辛醇( 各異構物)、己烯醇等碳數1至8之1級或2級一元醇、 苄醇等碳數7至8之1級或2級芳烷基醇爲佳。 更隹者例如上述群中,常壓下之沸點較水爲高之烷基 醇、環烷基醇、烯醇、炔醇等。其具體例如1 一 丁醇、2 一甲基一 1-丙醇,直鏈狀或支鏈狀碳數4至12之具有烯 基之烯醇、碳數5至1 2之具有環烷基之環烷基醇,與由 未取代或取代之碳數6至19之芳基與直鏈狀或支鏈狀之 碳數1至14之烷基與碳數5至14之環烷基所成群中所選 出之烷基所構成之碳數7至20的芳烷基的芳烷基醇所成 群中所選出之至少1種醇。其中最佳之醇係爲碳數5至8 之烷基醇。 以下,將說明苯發明所使用之反應性有機金屬化合物 與劣化物之分析方法 -37- 1280237 (35) 式(1 )之反應性有機金屬化合物與式(2 )之反應性 有機金屬化合物或,劣化物(不能再生之非反應性有機金 屬化合物)之分析方法例如使用n 9S η — N MR之方法等。 分析有機金屬化合物之方法例如可使用公知之方法(例如 美國專利第5,545,600號),惟,具有與式(1 )有機 金屬化合物相當構造之1 19Sn- NMR之位移値,容易受樣 品中式(1 )之有機金屬化合物的濃度或所存在之醇等而 產生極大變化,故以倂用1Η — NMR、I3C - NMR作決定爲 佳。舉例而言,與使用2 —乙基一 1 一己醇與二丁基氧化 錫所合成之式(1 )之反應性有機金屬化合物之例爲相當 構造之119Sn - NMR之位移値係如表1所示。又,與式( 6 )之劣化物(不能再生之非反應性有機金屬化合物)之 例示相當構造之119Sn — NMR之位移値係如表2所示。該 劣化物之位移値變化極低,得知其主要受烷基或烷氧基而 造成位移値之差異,且於590〜llOppm範圍出現訊號者 爲特徵。 -38- (36) 1280237 表1 具有2 -乙基一 1 一己氧基的式(1)之有機金屬化合 物的液中濃度與119Sn— NMR位移値 , 1 I9Sn— NMR 數據 w t % δ ppm 48.0 -64.2 20.5 -19.1 11.2 -6.6 3.4 2.7 註:位移値(5 )爲對應四甲基錫(SnMe4 )之値。 濃度爲重氯仿(CDC13)中之重量濃度(wt% )。 1280237 (37) 表2 具有三丁基的式(6)劣化物之1]9Sn — NMR位移値 1 ]9Sn— NMR 數據 院氧基(OR) δ ppm 甲氧基 109 乙氧基 102 一己氧基 1 00 註:位移値((5 )爲對應四甲基錫(SnMe4 )之値。 以下,將對本發明方法之各步驟作詳細之說明。 本發明方法之步驟(1 ),係將分子內至少具有2個 金屬-氧-碳鍵結的反應性有機金屬化合物與,由該反應 性有機金屬化合物產生之分子內至少具有3個金屬一碳鍵 結的不能再生之非反應性化合物所形成之有機金屬化合物 混合物與二氧化碳反應。本發明方法之步驟(1 ),首先 生成分子內至少具有2個金屬-氧-碳鍵結的反應性有機 金屬化合物的二氧化碳加成物,隨後使該加成物熱分解而 製得碳酸酯作爲主反應步驟。即,於步驟(1 )之反應路 徑,係由二氧化碳與反應性有機金屬化合物進行加成鍵結 以形成加成物,再將該加成物熱分解所得者。本發明方法 之步驟(1 ),與目前技術不同,係使具有金屬一氧一碳 鍵結之有機金屬化合物與低化學計量二氧化碳反應者爲特 徵。目前方法中,例如使用少量金屬觸媒與高壓二氧化碳 於二丁基錫二甲氧化物之存在下進行反應之例( -40 ~ (38) 1280237I r13 M m (wherein M is a metal atom selected from the group consisting of Group 4 and Group 14 elements of the periodic table other than lanthanum; -33-1280237 (31) R11 'R1 2, R13 are independent a linear or branched alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 5 to 12 carbon atoms, a linear or branched alkenyl group having 2 to 12 carbon atoms, or unsubstituted or substituted The number of carbon atoms of the aryl group having 6 to 19 carbon atoms and the alkyl group selected from the group consisting of a linear or branched alkyl group having 1 to 14 carbon atoms and a cycloalkyl group having 5 to 14 carbon atoms 7 to 20 aralkyl groups, or unsubstituted or substituted aryl groups having 6 to 20 carbon atoms; R 14 is a linear or branched alkyl group having 1 to 12 carbon atoms and a cycloalkane having 5 to 12 carbon atoms a base, a linear or branched alkenyl group having 2 to 12 carbon atoms, or an unsubstituted or substituted aryl group having 6 to 19 carbon atoms and a linear or branched alkyl group having 1 to 14 carbon atoms An aralkyl group having 7 to 20 carbon atoms formed by an alkyl group selected from the group consisting of a cycloalkyl group having 5 to 14 carbon atoms; further, k, 1, m are each an integer of 〇 to 2, and k + l + m = 3 or 4, η is an integer of 〇 or 1, and k + l + m + n = 4) the aforementioned compound such as tetraalkyl tin Trialkyltin alkoxides and the like. Further, for example, an oxidized metal or the like of the deteriorated substance (non-reactive compound) contained therein. The foregoing examples include compounds such as Sn02, TiO2, and Zr02. The compound (degraded product) having at least three metal-carbon bonds per one metal atom in the molecule has an organic metal ft compound useful in the present invention (the reactive organometallic compound can be regenerated and modified organic) Metal compounds) different physical and chemical properties. The main feature is that the degraded product has a lower boiling point than the organometallic compound and a lower hydrolyzability than the organometallic compound. Hereinafter, the alcohol used in the present invention of the present invention will be explained. In the method of the present invention, in addition to the use of the first alcohol in the step (3), the second alcohol may be used in the step -34-1280237 (32) (1) as necessary, or, if necessary, Step (2) uses the third alcohol. The first alcohol, the second alcohol, and the third alcohol may be the same alcohol or different alcohols. Examples of the aforementioned alcohols include, for example, an alkyl alcohol having a linear or branched alkyl group having 1 to 12 carbon atoms, a cycloalkanol having a cycloalkyl group having 5 to 12 carbon atoms, and a linear or branched chain. An enol having an alkenyl group having 2 to 12 carbon atoms, and an alkyl group having 6 to 19 carbon atoms which are unsubstituted or substituted, and a linear or branched alkyl group having 1 to 14 carbon atoms and carbon number An aralkyl alcohol having from 7 to 20 carbon atoms of the alkyl group selected from the group consisting of 5 to 14 cycloalkyl groups. Specific examples of the aforementioned alcohol include methanol, ethanol, propanol, 2-propanol, 1-butanol, 2-butanol (each isomer), 2-methyl-1-propanol, 2-methyl-2. -propanol, cyclobutanol, 1-pentanol, 2-pentanol (each isomer), 3-pentanol, 3-methyl-1-butanol '2-methyl-i-butanol, 2 —Methyl 2-butanol (each isomer), 3-methyl-2-butanol (each isomer), cyclopentanol, 2-methyl-1-cyclobutanol (isomers) , 3-methyl-1-cyclobutanol (each isomer), 1-methyl-1-cyclobutanol (each isomer), cyclobutylmethanol (each isomer), 1-hexanol, 2 — Hexanol (each isomer), 3-hexanol (each isomer), 4-methyl-1-pentanol (each isomer), 3-methyl-1-pentanol (each isomer) ), 2-methyl-1-pentanol (each isomer), 2-ethyl-1-butanol, 3-methyl-2-pentanol (each isomer), 3-methyl-3 - pentanol (each isomer), cyclohexanol, 1-methyl mono; [monocyclopentanol (each isomer), 2-methyl- 1 Monocyclopentanol (each isomer), cyclobutylmethanol (each isomer), 2-cyclobutylethanol (each isomer), 1-cyclobutylethanol (each isomer), (1 A -Phenylcyclobutyl) -35- 1280237 (33) Monomethanol (each isomer), (2-methyl-cyclobutyl)-methanol (each isomer), heptanol (isomers), ring Hexylmethanol (each isomer), (methyl-cyclohexyl)methanol (each isomer), cyclohexylethanol (each isomer), (ethyl-cyclobutyl)-methanol (each isomer), (Methyl-cyclopropyl)ethanol (each isomer), (ethyl-cyclopropyl)methanol (each isomer), octanol (each isomer), decyl alcohol (each isomer), hydrazine Alcohol (each isomer), undecyl alcohol (each isomer), dodecyl alcohol (each isomer), propylene alcohol, butenol (each isomer), pentenol (each isomer) Carbon 1 to 1 such as cyclopentenol (each isomer), cyclopentadienol (each isomer), hexyl alcohol (each isomer), cyclohexenol (each isomer), and the like 2 aliphatic alcohol or alicyclic ring with a carbon number of 5 to 12 Alcohol, benzyl alcohol, phenylethyl alcohol, 1,3-propanediol, 1,2-propylene glycol, cyclohexanediol, cyclopentanediol, etc., aliphatic aliphatic polyols having a carbon number of 1 to 12 or carbon number 5 to 12 An alicyclic polyol or the like, and an aralkyl alcohol such as benzenedimethanol. Among the above alcohols, for example, methanol, ethanol, propanol, 2-propanol, 1-butanol, 2-butanol (each isomer), 2-methyl-1-propanol, 2-methyl- 2 - Propanol, cyclobutanol, 1-pentanol, 2-pentanol (isomers), 3-pentanol, 3-methyl-1-butanol, 2-methyl-1-butanol, 2 Methyl-2-butanol (each isomer), 3-methyl-2-butanol (each isomer), cyclopentanol, 2-methyl-1-cyclobutanol (isomers), 3 monomethyl-1-cyclobutanol (each isomer), 1-methyl-mono; 1-cyclobutanol (each isomer), cyclobutylmethanol (each isomer),: 1-hexanol, 2 —Hexanol (each isomer), 3-hexanol (each isomer), 4 methyl mono-1 pentacene? (each isomer), 3-methyl-1-pentanol (each isomer), -36-1280237 (34) 2-methyl-1-pentanol (each isomer), 2-ethyl 1-1,4-butanol, 3-methyl-2-pentanol (each isomer), 3-methyl-3-pentanol (each isomer '/, cyclohexanol, 1-methyl-1-one ring Pentanol (each isomer), 2-methyl-mono-p-pentanol (each isomer), cyclobutylmethanol (each isomer), 2-cyclobutylethanol (each isomer), 1 1-cyclobutylethanol (each isomer), (1 methyl monocyclobutyl)-methanol (each isomer), (2-methyl-cyclobutyl)-methanol (each isomer), heptanol ( Each isomer), cyclohexylmethanol (each isomer), (methyl-cyclohexyl)methanol (each isomer), cyclohexylethanol (each isomer), (ethyl-cyclobutyl)-methanol ( Each isomer), (methyl-cyclopropyl)ethanol (each isomer), (ethyl-cyclopropyl)methanol (each isomer), octanol (isomer), hexenol, etc. Number 1 to 8 of 1 or 2 grade monohydric alcohol, benzyl alcohol, etc. The number of aralkyl alcohols of 7 or 8 or more is preferably. For example, in the above group, an alkyl alcohol having a boiling point higher than water under normal pressure, a cycloalkyl alcohol, an enol, an alkynol, or the like Specifically, for example, 1-butanol, 2-methyl-1-propanol, a linear or branched alkenyl group having 4 to 12 carbon atoms, and a cycloalkyl group having 5 to 12 carbon atoms. a cycloalkyl alcohol, and an unsubstituted or substituted aryl group having 6 to 19 carbon atoms and a linear or branched alkyl group having 1 to 14 carbon atoms and a cycloalkyl group having 5 to 14 carbon atoms At least one alcohol selected from the group consisting of aralkyl alcohols having 7 to 20 carbon atoms and having an alkyl group selected from the selected alkyl group. The most preferred alcohol is a carbon number of 5 to 8 The following is a description of a method for analyzing a reactive organometallic compound and a deteriorated substance used in the benzene invention - 37 - 1280237 (35) a reactive organometallic compound of the formula (1) and a reactive organometallic of the formula (2) The analysis method of the compound or the deteriorated substance (non-reactive organic metal compound which cannot be regenerated) is, for example, a method using n 9S η - N MR, etc. The method of analyzing the organometallic compound can be, for example, A well-known method (for example, U.S. Patent No. 5,545,600) is used, but the displacement of 11 19Sn-NMR having a structure equivalent to that of the organometallic compound of the formula (1) is susceptible to the organometallic compound of the formula (1) in the sample. The concentration or the presence of alcohol or the like greatly changes, so it is preferable to use Η-NMR, I3C-NMR for the determination. For example, with 2-ethyl-1-hexanol and dibutyltin oxide Examples of the reactive organometallic compound of the formula (1) synthesized are the 119Sn-NMR shift oxime of the corresponding structure as shown in Table 1. Further, the deteriorated substance of the formula (6) (non-reactive non-reactive organic metal) The 119Sn-NMR displacement enthalpy of the equivalent structure is shown in Table 2. The change in the displacement 値 of the deteriorated substance was extremely low, and it was found that the difference was mainly caused by the alkyl group or the alkoxy group, and the signal appeared in the range of 590 to 110 ppm. -38- (36) 1280237 Table 1 Liquid concentration of organometallic compound of formula (1) having 2-ethyl-1-hexyloxy group and 119Sn-NMR shift 値, 1 I9Sn-NMR data wt % δ ppm 48.0 - 64.2 20.5 -19.1 11.2 -6.6 3.4 2.7 Note: The displacement 値(5) corresponds to tetramethyltin (SnMe4). The concentration is the weight concentration (wt%) in heavy chloroform (CDC13). 1280237 (37) Table 2 1] 9Sn — NMR shift 値 1 of the degraded compound of formula (6) with tributyl] 9Sn— NMR data oxime (OR) δ ppm methoxy 109 ethoxy 102 hexyloxy 1 00 Note: Displacement 値 ((5) is corresponding to tetramethyltin (SnMe4). Hereinafter, each step of the method of the present invention will be described in detail. Step (1) of the method of the present invention is to have at least intramolecular a reactive organometallic compound having two metal-oxygen-carbon bonds and an organic non-reactive compound having at least three metal-carbon bonds in the molecule produced by the reactive organometallic compound The metal compound mixture is reacted with carbon dioxide. In the step (1) of the method of the present invention, a carbon dioxide adduct of a reactive organometallic compound having at least two metal-oxygen-carbon bonds in the molecule is first formed, and then the adduct is heated. Decomposition to obtain a carbonate as a main reaction step. That is, the reaction path in the step (1) is an addition bond of carbon dioxide and a reactive organometallic compound to form an adduct, and then the adduct is thermally divided. The step (1) of the method of the present invention is different from the prior art in that an organometallic compound having a metal-oxygen-carbon bond is reacted with a low stoichiometric amount of carbon dioxide. In the current method, for example, a small amount of metal is used. An example of a reaction between a catalyst and high-pressure carbon dioxide in the presence of dibutyltin dimethoxide ( -40 ~ (38) 1280237
Polyhedron, 19, p. 5 7 3 - 5 7 6 ( 2000 ))., 下,以對數mmol之二丁基錫二甲氧化物使用; 二氧化碳之反應條件下進行反應。雖未記載該 氧化碳的正確數値,但即使扣除甲醇之分壓, 金屬-氧-碳鍵結之有機金屬化合物爲100倍 量計量比下與二氧化碳反應。於前述條件下, 平衡式下即可使碳酸酯之產率相對於觸媒而大 同時生成之水則以游離水形式產生。因此,前 造成之觸媒觸媒水解常造成極大之問題,因此 須構築脫水方法。於前述條件中,作爲二丁基 物之水解機制的二丁基氧化錫係由反應所生成 在有二丁基氧化錫。二丁基氧化錫於室溫下並 溶媒中,於本發明中,即使於步驟(1 )結束 液冷卻至室溫下時,因多數情形下爲液狀,故 二氧化碳進行反應知已知技術爲不同之反應狀 又,使用高濃度之二氧化碳時,其必然形 態,故由反應器取出反應液時,若不將過量之 離則未能分離出碳酸酯,故常造成二氧化碳之 分離後回復至常壓下之二氧化碳需再度加壓後 利用等能量浪費之問題。就另一觀點而言,已 度之二氧化碳時,可使二氧化碳氣體曾之密度 成可溶解溶媒或觸媒、亦溶解有生成之碳酸酯 若再進行冷卻時則形成液化碳酸之液體,由此 欲將所生成之碳酸酯由反應液中分離亦屬極爲 係於1 8 0 °C 灼30MPa之 條件下之二 係以對具有 以上之化學 無須特別之 量製得,但 述游離水所 反應系內必 錫二甲氧化 ,故記載存 不能溶解於 後,將反應 與上述大量 態° 成爲高壓狀 二氧化碳分 浪費,與將 方能進行再 知使用高濃 升高,而形 的均勻層。 觀點得知, 困難之事項 -41 - 1280237 (39) 本發明方法之步驟(1 ).中,二氧化碳已對該反應性 有機金屬化合物之化學計量比爲1至5 0之範圍內進行反 應爲佳,更佳爲1至20之範圍,二氧化碳之量過多時, 則形成高壓反應,而需使用具耐高壓性之反應器構造,又 ,步驟(1 )結束後,欲分離二氧化碳時,將會損失許多 二氧化碳。因此,上述化學計量比以1至1 0之範圍爲更 佳。換言之,於步驟(1 )中知該反應性有機金屬化合物 的使用量,以對該二氧化碳之化學計量的1 /5 〇〜1倍之範 圍爲佳,以1/20〜1倍之範圍爲更佳。本發明中,該反應 性有機金屬化合物之二氧化碳加成物,以將該反應性有機 金屬化合物與二氧化碳接觸之方式即容易製得,於室溫( 2 0°C )中,與常壓之二氧化碳氣流接觸時即可發熱性地生 成二氧化碳加成物,且可幾乎生成100%之二氧化碳加成 物。但隨反應溫度之上升,該二氧化碳加成物之產量逐漸 減少,此時再將進行接觸之高壓二氧化碳於高壓下進行接 觸即可。於高壓下與二氧化碳進行接觸之步驟(1 )中, 極不易對二氧化碳加成物之產量進行定量,故以配合碳酸 酯之生成速度、產量等而於所需要之壓力下實施爲佳。此 壓力範圍一般爲常壓至200MPa之範圍。於步驟(1)中 進行反應所得碳酸酯之產量,以化學計量比對該反應性有 機金屬化合物爲1 00%以下之範圍內進行實施者爲佳。更 佳爲5 0%以下之範圍。本發明方法所使用之反應性有機 金屬化合物,較所得碳酸酯具有更高之水解性,一般可製 …42- !28〇237 (40) 得對該反應性有機金屬化合物爲100%以下,較佳爲50% 以下之化學計量比之碳酸酯,,其應爲於反應液中不會產生 碳酸酯經水解所產生之水的縁故。目前技術中,因係以化 學計量比超過1 00%方式進行反應,故於反應系中會產生 極顯著的游離水問題,因而必須添加水解性較有機金屬化 合物爲高之脫水劑,或吸附力較高之固體脫水劑,並於其 存在進行反應。因此,於需使用繁雜之步驟或高價之脫水 劑’而未能採用工業上之製造方式。本發明方法之步驟( 1)中作爲主反應之分解反應,爲將該反應性有機金屬化 t物之二氧化碳加成物以熱分解方式製得碳酸酯之分解反 應。熱分解溫度可於20至3 00 °C之範圍內進行。本發明 方法之步驟(1 )中,可於前述分解之同時,實施醇交換 反應' 酯交換反應等。即,第2之醇用於步驟(1 )時, 則與分子內至少具有2個金屬-氧-碳鍵結之反應性有機 &屬化合物的氧-碳鍵結部份產生醇交換反應,而可製得 對應於添加之醇的碳酸酯。又,生成碳酸酯後再添加第2 之醇以進行酯交換反應而生成對應於第2之醇的碳酸酯亦 可。 以下,將更詳細地說明步驟(1 )。 基於本發明者們的硏究結果,本發明方法之步驟(1 )司*由該反應性有機金屬化合物與二氧化碳製得碳酸酯。 因此’可任意地使用第2之醇。但,添加第2之醇時,可 以高產率製得碳酸酯,故爲較佳。此係因存在有步驟(1 )S應之逆反應,故添加第2之醇時,可使碳酸酯以外之 -43 - 1280237 (41) 熱分解產物與第2之醇間產生新的平衡反應,而會有提高 碳酸酯產率之情形。爲提昇碳酸酯產率而加入第2之醇時 ,可使該反應性有機金屬化合物之主成分爲式(2 )所示 有機金屬化合物時爲特別有效。該反應性有機金屬化合物 之主成分爲式(1 )所示化合物時,因步驟(1 )之熱分解 反應的平衡偏向產物系,故碳酸酯之產率極高,故會有未 能再提昇之情形。第2之醇若含有大量之水份時,將會使 所得碳酸酯之產量惡化,故加入於反應液的第2之醇中所 含之水份,以對該反應性有機金屬化合物之量,以化學計 量比較佳爲0. 1以下,更佳爲0.01以下。步驟(1 )中使 用式(1 )之有機金屬化合物之反應,係將式(1 )之有機 金屬化合物與二氧化碳之加成物經熱分解而生成碳酸酯, 一般由式(1)之有機金屬化合物的二量體生成碳酸酯之 方法係爲公知者(ECO INDUSTRY, vol· 6, pll - 18 (200 1 ))。公知技術中,爲由該二量體生成2分子之碳 酸酯而得二丁基氧化錫。本發明者們,經過深入硏究結果 ’驚異地發現,由式(1 )之有機金屬化合物的二量體與 二氧化碳之加成物中,將1分子之碳酸酯儘速熱分解解離 時’即可製得主要爲式(2 )之有機金屬化合物及/或其二 氧化碳加成物。此時,並無須添加醇。如此製得碳酸酯與 式(2 )之有機金屬化合物及/或其二氧化碳加成物後,立 即進行步驟(2 )亦可,或將式(2 )之有機金屬化合物及 /或其二氧化碳加成物製得碳酸酯後,再進行步驟(2 )亦 可。步驟(1 )所使用之該反應性有機金屬化合物,較佳 -44- 1280237 (42) 爲由式(1)之有機金屬化合物與式(2)之有機金屬化合 物所成群中所選出之至少1種,或步驟(1 )中所使用之 有機金屬化合物中至少1部份爲式(1)之有機金屬化合 物爲佳。更佳者爲,步驟(1 )中所使用之反應性有機金 屬化合物,以將式(1 )之有機金屬化合物換算爲金屬原 子時,爲含有5莫爾%以上之情形。 步驟(1 )中所添加之成份,可使用溶媒亦可。 本發明方法所使用之反應性有機金屬化合物於多數情 形下爲液體形式,亦可包含一部份爲固體狀之反應性有機 金屬化合物。又,反應性有機金屬化合物於步驟(1 )中 形成二氧化碳加成物之際,亦會有形成固體狀之情形。形 成固體狀時,於步驟(1 )中亦可生成碳酸酯,但於連續 製造碳酸酯時,流動性係佔有重要之位置。又,爲提昇與 二氧化碳之反應速度時,亦有以使用液狀方式爲佳之情形 。前述情形中,可於添加溶媒後再實施步驟(1 )亦可。 所使用之溶媒只要可對應於所製造之碳酸酯的有機基之醇 即可,或其胎不活性溶媒亦可。不活性溶媒之例如,烴系 或醚類等。例如可使用前述例示之戊烷、己烷、環己烷、 庚烷、辛烷、癸烷等碳數5至20之飽和烴,苯、甲苯、 二甲苯、乙基苯等碳數1至14之飽和烷基或碳數5至20 .之芳香族烴,二丙基醚、二丁基醚、二己基醚等碳數6至 20之飽和烷基醚,四氫呋喃、二噁烷等碳數4至20之環 狀烷基醚、苯甲醚、乙基苯醚、異丙基苯醚、苄甲基醚、 4-甲基苯甲醚等具有碳數0至碳數8取代基之苯基與, - 45- 1280237 ' (43) 由碳數1至14之烷基或碳數5至14之環烷基所成之碳數 7至2 8的苯醚類。、 步驟(1 )之反應溫度,一般爲室溫(2 0 °C )至3 0 °C 之範圍,欲使反應快速結束時,較佳爲8 0至2 0 0 °C,於 1 〇分鐘至5 0 0小時之範圍內進行。步驟(1 )之反應於高 溫(例如200°C以上時)下實施時,於使用119Sn-NMR 分析中,大多檢測出由四甲基錫基準下於lOOppm附近所 生成之成分,此成分之生成以於較少條件下或抑制之添加 劑的存在下進行,以可反覆實施反應故爲較佳。 二氧化碳,對步驟(1 )所使用之反應性有機金屬化 合物,於室溫(2 0 °C )時,只要爲化學計量量下即可。於 超過室溫(2 0 °C )之溫度下進行反應時,對反應性有機金 屬化合物不易引起二氧化碳之加成反應,而會有造成顯著 延遲碳酸酯之生成情形。步驟(1 )之反應壓力,——般爲 常壓至200MOa,較佳爲常壓至1 OOMPa,必要時,可同 時塡充二氧化碳,或分離一部份下進行反應亦可。二氧化 碳之塡充可進行間斷性塡充或連續性塡充皆可。 於步驟(1 )中,可與其他成分共存。可有效使用之 其他成分,例如於反應系中具有脫水劑機能之成分等。其 可因添加之結果,使步驟(1 )之反應性保持於非水系狀 態。脫水劑,例如可使用公知之有機脫水劑。脫水劑例如 可使用如縮醛化合物、原乙酸三甲酯等原酯等。其他例如 可使用二環己基羰二醯亞胺等有機脫水劑。脫水劑成分例 如可使用Μ 〇 ] e c U1 a r S i e v e s等固體脫水劑等。使用固體脫 -46 - 1280237 (44) 水劑時,於實施步驟(3 )之前將固體脫水劑去除爲佳。 於步驟(1)中,可任意使用第2之醇。使用第2之 醇時,爲使製得之碳酸酯醇度增加時’於具有與有機金屬 化合物之烷氧化物或芳氧化物同種之有機基的第2之醇時 ,第2之醇的量對反應性有機金屬化合物的量,以使用化 學計量量之1倍以上至1 0000倍以下爲佳’使用與反應性 有機金屬化合物不同之具有機基之醇,或僅使用式(2) 之反應性有機金屬化合物時,第2之醇的量對反應性有機 金屬化合物的量,以使用化學計量量之2倍以上至1000 倍以下爲佳,更佳爲10倍以上1 000倍以下之範圍。使用 與反應性有機金屬化合物不同之具有機基的第2之醇時, 可製得非對稱碳酸酯。又,如後所述般,使用第2之醇時 ,可提升碳酸酯之產率,其效果遠較僅使用反應性有機金 屬化合物爲式(2 )者爲佳。反應性有機金屬化合物爲僅 使用式(2 )者時,第2之醇的較佳使用量,可配合所需 要情形設定。 於後述步驟(4 )之後,再進行步驟(1 )過程時,可 添加第2之醇使其達前述範圍,或必要時將醇去除亦可。 依步驟(1 )之反應,可含有該反應所形成之碳酸酯 與,該不能再生之非反應性化合物(劣化物)與,該反應 性有機金屬化合物所產生之可再生的變性有機金屬化合物 的反應混合物。 分析反應混合物結果,於製得所期待之碳酸酯時,即 爲步驟(1 )終了之時。例如製得對反應性有機金屬化合 -47 - (45) 1280237 物之量爲化學計量比5 %以上的碳酸酯時,可回復至常壓 下再取出反應液,或將反應混合物由反應器中直接取出亦 可。例如步驟(1 )、步驟(2 )、步驟(3 )若分別於不 同之反應器內實施時,步驟(3 )之結束液爲注入步驟(1 )之反應器中,而步驟(1 )之反應器系注入步驟(2 )之 反應器,步驟(2 )之反應器則注入步驟(1 )之反應器等 連續使液體循環之方法亦可。使反應液循環之方法,例如 盡量減少塡充有二氧化碳之步驟(1 )反應器中的二氧化 碳分離量爲較佳形態。各步驟結束後可對反應液進行強制 冷卻,或使其自然冷卻,或加熱皆可。又如後所述般,依 各種情形之不同,碳酸酯合成反應中之步驟(1 )與碳酸 酯分離反應之步驟(2 )亦可同時進行。 本發明方法中之步驟(2 ),係於含有步驟(1 )所得 反應液混合物,將含有該碳酸酯與該劣化物(不能再生之 非反應性化合物)之第1部份與,含有可再生之改質有金 屬化合物之第2部份分離之步驟。於步驟(2 )中,係使 含碳酸酯之第1部份再含有機金屬化合物之劣化物之方式 ,以避免劣化物蓄積於反應系中。如此,以往出現之技術 問題皆可於本發明中完全解決。 如前所述般,式(3 )所式反應之依目前方法製造由 二氧化碳與醇所得碳酸酯之時,於產生碳酸酯之同時亦會 產生水’目前之方法爲使用吸附劑或脫水劑以與水接觸之 方式將其排除於反應系外,使平衡反應偏向產物側。該平 衡狀態隨碳酸酯持續排除於反應系外而使平衡逐漸偏向產 —48 - 1280237 (46) 物側,而增加碳酸酯之產量。但,目前方法於去除碳酸酯 時,將會造成水積蓄於反應液中,如眾所皆知般,若有水 蓄積時觸媒將因水解而失去觸媒之性能,且水解後之觸媒 對溶媒之溶解性極低,故於循環脫水之際容易產生觸媒阻 塞吸附塔等問題。又,觸媒將因與水反應而鈍化,目前並 未發現可使其再生之方法。其理由應爲依目前方法並未能 有效分離碳酸酯。 本發明方法之步驟(2 ),只要不損及本發明效果之 範圍下,可使用公知之分離方法,例如一般所使用之過濾 或溶媒萃取方法或蒸餾或膜分離等方法。萃取溶媒,只要 不與碳酸酯產生反應之溶媒,例如己烷、環己烷等鹵化烴 ,苯、甲苯、氯基苯等芳香族,醚、茴香醚等醚爲較佳。 蒸餾方法,例如可使用公知之方法。前述方法例如公知之 常壓下之蒸餾方法、減壓蒸餾、加壓蒸餾、薄膜蒸餾方法 等。蒸餾,可與所得碳酸酯之不同條件,其溫度可由一 2〇 °C至2 0 0 °C間。此時,可加入其它溶媒再進行蒸餾,或進 行萃取蒸餾等皆可。加壓蒸餾時,如前所述般,因會產生 逆反應而有碳酸酯回收率降低之情形,故於反應混合物對 含高沸點之碳酸酯的第1部份進行蒸餾分離之際,以將碳 酸酯由經由逆反應失去之速度爲快之速度由反應液中餾除 時,將可得到較高回收率之碳酸酯。因此,以配合其目的 而¥彳溫度或減壓度進彳7適度調整下實施爲佳。 步驟(2 )中,於必要時,可使用第3之醇。經由加 入第3之醇,可使步驟(1 )所得之碳酸酯與第3之醇間 ·* 49 · 1280237 (47) 進行酯交換,而製得與步驟(1)所得碳酸酯爲不同碳數 之碳酸酯。此外,第3之醇:的量’一般以使,.用對步驟(1 )所使用之反應性有機金屬化合物爲相同化學計量以上 1 00 0倍以下之範圍。酯交換反應之溫度一般爲室溫(約 20°C )至200 °C之範圍爲佳。於考量酯交換反應之速度或 高溫下之碳酸酯的分解反應時,以5 0 °C至1 5 0 °C之範圍爲 更佳。此時,可加入公知之酯交換反應之觸媒。酯交換與 碳酸酯之分離可以批次式進行,或同時進行亦可。酯交換 後含碳酸酯之第1部份的分離方式,可使用前述分離方法 (過濾或溶媒萃取、蒸餾、膜分離等)。 依本發明之方法,除對稱之碳酸酯外,亦可製得非對 稱性之碳酸酯。目前,已有提出於製造對稱性碳酸酯後再 另外進行酯交換反應而製得非對稱性碳酸酯之方法,但, 本發明爲一種可直接製造非對稱性碳酸酯之方法,故對能 量花費與設備建設花費上唯一較佳之製造方法。非對稱性 碳酸酯可依以下方法製造。以下將以反應性有機金屬化合 物爲含烷氧基之有機金屬化合物爲例說明。無論步驟.(1 )與步驟(2 )中,皆不使用醇(第2之醇與第3之醇) 之時,於具有與步驟(1 )所使用之反應性有機金屬化合 物不同之2種類烷氧基時,即可製得非對稱碳酸酯。使用 不同2種醇之比例,依醇之組合而有所不同,一般爲化學 當量比爲2 : 8〜8 : 2之範圍。欲製得較大比例非對稱性 碳酸酯時’以相異之2種醇之比例越近越佳。前述較佳範 圍,依化學計量比爲3 : 7〜7 ·· 3,更佳爲4 ·· 6〜6 ·· 4之 -50- 1280237 (48) 範圍。使用相異2種醇以製造非對稱碳酸酯時,對反應性 有機金屬化合物若使用過剩量之例如化學計量爲,1 0倍以 上量之醇時,無論反應性有機金屬化合物之烷氧基種類, 皆可製得與所加入之相異2種類之醇相對應的具有2種不 同烷氧基的非對稱碳酸酯。含非對稱碳酸酯之第1部份之 分離,例如可依與前述相同方法(過濾或溶媒萃取、蒸餾 、膜分離等)進行。與非對稱碳酸酯同時生成對稱碳酸酯 之情形極多,此時,可將該第1部份分離出非對稱性碳酸 酯與對稱性碳酸酯後,再對該對稱性碳酸酯配合該第2部 份(含可再生之改質有機金屬化合物)進行步驟(3 ), 或將對稱碳酸酯回復至步驟(1 )或步驟(2 )亦可。 本發明之方法中,如前述般,於步驟(2 )中將反應 性有機金屬化合物之劣化物碳酸酯同時作爲該第1部份而 予分離。劣化物之去除,例如可將全部劣化物去除,或去 除一部份亦可。其可依反應器之大小、重複使用之次數而 改變去除量皆可。較佳者例如去除反應混合物中劣化物之 1 〇%以上,更佳爲去除50%以上。 以下’將對步驟(2 )之分離方法作更詳細之說明。 一般而言’將步驟(1 )所得之反應混合物分離爲第1部 份與第2部份之方法,可使用前述公知之分離方法。較佳 者’例如加入水使相分離之方法與,蒸餾分離方法等。將 說明如下。 (1 )加水之分離方法 將水或含水之溶媒,加入步驟(!)所得之反應混合 -51 - (49) 1280237 物中,使其成白色糊狀物後將固體成分過濾分離,即可})夸 含有該可再生之改質有機金屬化合物的第2部份以固體$ 分形式過濾,使碳酸酯與含該劣化物之第1部份以濾液开多 式分離。水,可使用任一種形式之水,較佳爲蒸餾水與去 離子水。 於步驟(2 )中,加水情形中之水量,一般爲對步驟 (1 )所使用之反應性有機金屬化合物之化學計量而言爲 1倍至1〇〇倍之範圍。使含有該可再生之改質有機金屬化 合物之第2部份由反應混合物產生相分離之水,以對步驟 (1 )所使用之反應性有機金屬化合物之化學計量而言爲 1倍時即屬極充分。 於步驟(2 )中,加水情形中之水溫,爲所添加之水 不致於反應混合物中固化之溫度,例如- 2 0 °C至1 0 0 °G, 較佳爲〇°C至l〇(TC之範圍。更佳爲10°C至80°C之範圍進 行調節者。就防止碳酸酯產生水解反應之觀點而言,以 1 0 °C至5 0 °C爲佳。可僅使用水,但使用水與溶媒時,以 使用不使碳酸酯產生反應之溶媒爲佳。於步驟(1 )中使 用第2之醇時,可於與所使用之第2之醇相同之醇中溶解 水後再使用時,可使溶媒分離步驟更爲容易。於步驟(2 )中,加入第3之醇以進行酯交換反應時,於酯交換後, 以將與反應液中之醇相同之醇中溶解水後在使用者爲佳。 又因劣化物亦會逐漸水解而固化,故加水至濾除爲止 之時間,以該含有可再生之改質有機金屬化合物之第2部 份固化後迅速進行爲佳。此段時間中,隨所使用之反應性 -52- 1280237 (50) 有機金屬化合物或醇之種類而有所不同,一般於室溫下時 爲加水後3 0秒至60分鐘間。更佳爲1分鐘至1 〇分鐘間 〇 (2 )蒸餾分離之方法 步驟(1 )所得之反應混合物,經由蒸餾,可使含碳 酸酯與該劣化物之第1部份與含該可再生之改質有機金屬 化合物之第2部份分離。碳酸酯與該劣化物,其沸點較該 可再生之改質有機金屬化合物爲低,故一般已知之以蒸餾 劑型分離之方法皆適用。例如加壓、減壓、過熱之蒸餾方 法或、薄膜蒸餾、使用膜進行蒸餾之方法等。 蒸餾溫度,以使劣化物產生蒸氣壓之範圍的任何溫度 皆適用,較佳以於約2 0 °C至3 0 0 °C間實施。反應混合物中 可含有碳酸酯’於如前所述般,其因逆反應造成碳酸酯散 失之量極少,故一般以於—20 °C至200 °C間實施爲佳。此 時,爲調整蒸餾溫度可進行加壓或減壓。或可進行連續分 離或進行批次式分離。 由步驟(2 )所得該第1部份(含碳酸酯與不能再生 之分反應性化合物)分離碳酸酯,可使用公知之分離方法 (吸附、蒸餾、過濾、膜分離等)而容易地進行。 步驟(3)係爲合成(再生)分子內至少具有2個金 屬-氧一碳鍵結的反應性有機金屬化合物之步驟。步驟( 2 )所得該第2部份中脂化合物,於多數情形中爲透明或 不透明之液體,例如並未發現固體狀之二丁基氧化錫(其 爲於室溫(約20 °C )下對有機溶媒幾乎不具溶解性之固 〜53 - 1280237 (51) 體狀),且該第2部份中化,合物究具有何種構造也未能特 定。但,令人驚訝的是,依本發明.方法之步驟(3 ),無 論由式(1 )所示有機金屬化合物及/或式(2 )所示有機 金屬化合物等,皆可製得該反應性有機金屬化合物。 步驟(3 ),係將步驟(2 )所得之反應混合物與該第 1之醇反應,形成分子內至少具有2個金屬-氧-碳鍵結 的反應性有機金屬化合物與,由該反應性有機金屬化合物 產生之不能再生之非反應性化合物所得知有機金屬化合物 混合物與水,其後再將水由該有機金屬化合物混合物中去 除之方法。必要時,於步驟(3 )後,可再進行將步驟(3 )所得該有機金屬化合物回收,再循環至步驟(1 )之步 驟(4 ) 〇 步驟(3 )所使用之第1之醇的例示如前所示。使用 前述醇時,必要時,可爲精製、濃度調整等而進行蒸餾。 就此觀點而言,較佳之醇爲常壓下沸點爲3 0 0 °C以下之醇 。就去除步驟(3 )水份之容易度,以使用1 一 丁醇、2 — 甲基- 1 -丙醇或碳數5以上之烷基醇,芳烷基醇等爲更 佳。 將多元醇作爲第1之醇使用於步驟(3 )所得反應性 有機金屬化合物之結構,並未有特別限定,例如式(1 ) 之有機金屬化合物及/或式(2 )之有機金屬化合物交聯物 ,亦可用於本發明中。 步驟(3 )所使用第1之醇的量,以對步驟(1 )所使 用之反應性有機金屬化合物化合物的量,較佳以使用化學 -54- 1280237 (52) 計量量的1至l 〇 〇 〇 〇倍之範圍,更佳爲2至l 〇 〇倍。重複 反應方式爲實施步驟(1 )至步驟(4 )之情形中,步驟( 2 )結束後亦有存在該第2之醇之情形。此時,可添加醇 使步驟(3 )所使用之第1之醇達前述量之範圍,或可去 除。 於步驟(3 )所進行之水份去除’可使用公知方法進 行。例如以蒸餾去除之方法或,使用塡充有Molecular Sieves等固體脫水劑之脫水塔,利用膜分離之滲透蒸發( Pervaporation)等膜分離之方法爲佳。由醇中去除水份之 方法,已知可使用滲透蒸發方法除。且最適合本發明使用 。於沸點高於水沸點之醇時,加熱蒸餾可容易去除水份。 又,沸點低於水之醇時,可經由添加共沸溶媒以生成醇與 水之共沸混合物,再以蒸餾方式去除水份。即,可使用固 體水劑去除,或使用蒸餾或膜分離方式去除亦可,但就短 時間可大量製得該有機金屬化合物混合物時,以使用蒸餾 方式脫水爲佳。蒸餾方式,例如可使用公知方法,例如於 常壓下之蒸餾方法、減壓蒸餾、加壓蒸餾、薄膜蒸餾、萃 取蒸餾等方法。蒸餾,可於溫度爲—2 〇 〇c至步驟(3 )所 使用第1之醇的沸點間實施,較佳爲5 0 °C至第1之醇的 沸點間。此時’可加入其它成分。例如,爲使其容易脫水 ’可加入可使其與水共沸之溶媒,或使所生成之水之氣一 液平衡而提高反應液疏水性所添加之溶媒。又,可添加調 整反應液流動性之溶媒。 步驟(3 )之反應溫度,依所使用第1之醇種類而有 -55- 1280237 (53) 所不同,反應液之溫度,可於室溫(約20°C )至3 00 t之 範圍內實施。以蒸餾方式於步驟(3 )進行脫水時,只要 水可保持於蒸氣壓之範圍時,任一溫度皆可實施。欲使於 常壓下儘速完成反應時,蒸餾液之溫度,以可使用水與第 1之醇共沸之溫度下實施者爲佳,以水與第1之醇不產生 共沸混合物情形下之水沸點實施爲更佳。又,欲使反應更 佳快速時,可使用高壓釜等以較第1之醇或水之沸點爲更 高之溫下反應,使氣相部之水份緩緩分離亦可。反應液之 溫度極高時,常會造成反應性有機金屬化合物之劣化,一 般可使用減壓蒸餾等方法餾除含水之液體亦可。 第1之醇未與水形成共沸混合物時,可加入水與共沸 之溶媒,並以共沸蒸餾方式去除水份,此方法具有可於低 溫下餾除水份之優點,故爲較佳。前述溶媒之例示如己烷 、苯、甲苯、二甲苯、萘、茴香醚、1,4一二噁烷、氯仿 等之一般可與水生成共沸混合物之飽和或不飽和烴、醚、 鹵化烴等。 就由共沸蒸餾後之共沸混合物分離水份之觀點而言, 以使用對水具有低溶解度之飽和與不飽和烴作爲溶媒使用 爲佳。使用前述溶媒時,必須使用到可以共沸方式將水充 分去除以上之量。使用蒸籍塔等進行共沸蒸飽時,因可使 共沸混合物由蒸餾塔分離,使溶媒回復至反應液內,故可 使用較少溶媒量,而爲一較佳之方法。 步驟(3 )中之反應結果’例如可製得一種含有由式 (1 )及/或式(2 )所成群中所選出之至少1種反應性有 »56- (54) 1280237 機金屬化合物之有機金屬化合物混合物。 步驟(3 )中之反應於不再產生水之際,即可稱步驟 (3 )之反應已結束。依水之去除量,可決定重複回復至 步驟(1 )所得到之碳酸酯之產量,故以儘可能去除大量 之水份爲佳。 一般而言,步驟(3 )所去除之水量,例如僅生成式 (1 )所式有機金屬化合物時所求得之理論量的0』1至1 倍之範圍,一般爲去除理論量之1倍以下之水。依本發明 者們之硏究,於使用二丁基氧化錫與醇製造有機金屬化合 物之由步驟(1 )至步驟(4 )重複過程之際,於步驟(3 )所取去除之水量,係較最初由二丁基氧化錫與醇製造有 機金屬化合物時所產生之水量爲少。步驟(2 )中,爲使 該第1部份(含碳酸酯與該劣化物)分離而添加水時,因 所得白色固體含有水份,故於步驟(3 )所去除水之量亦 會超過理論量之一倍。於重複實施反應之情形中,因步驟 (1 )中所得反應混合物中之該可再生之改質有機金屬化 合物之結構並未特定,故難以求得其理論値。此時,以測 定經時性水份之去除量,使水份餾除之情形降至最低時再 予以結束即可。 步驟(3 )結束後,必要時,可去除過剩量之醇。於 考量重複進行之步驟(1 )所得碳酸酯之純度時,以去除 爲佳。重複進行之步驟(1 )中,使用與步驟(3 )相同之 醇時’於步驟(3 )後亦可無須去除醇,又,實施步驟(i )時亦可追加不足之部份。 -57- 1280237 (55) 去除過剩量之醇時,於所得有機金屬化合物混合物爲 固體時·,可經由過濾而..以濾液方式去除,有機金屬化合物 混合物’爲液體時,可以減壓蒸餾方式去除,或吹入氮氣等 不活性氣體而將蒸氣壓部份之醇去除等。此時,不使用充 分乾燥之不活性氣體,所得有機金屬化合物混合物,經由 金屬氧化物與醇水解,重複反應而於步驟(1 )所得碳酸 酯之產量極低。而步驟(1 )至步驟(3 )可以階段性進行 ,或批次式進行亦可。 如前所述般,必要時,可同時進行步驟(1 )與步驟 (2 ),又,必要時,亦可同時進行步驟(2 )與步驟(3 ),又,必要時,亦可同時進行步驟(1 )至步驟(3 )。 又,於重複實施本發明方法之際,必要時,可同時進行步 驟(3 )與其後循環使用之步驟(1 )。以下將對此進行說 明。 (同時進行步驟(1 )與步驟(2 )時) 於實施步驟(1 )之反應時,會有同時存在液相與氣 相部及,高溫高壓下且二氧化碳呈臨界狀態,使反應液成 均勻之狀態等,於同時進行步驟(1 )與步驟(2 )之情形 中’會產生液相與氣相分離之情形。前述溫度壓力,依反 應性有機金屬化合物之烷氧基的種類或,使用醇時依醇之 種類而有所不同,而有2 0 0 °C以下,8 Μ P a以下之情形。 即,碳酸酯對二氧化碳之溶解度較高,故可部份溶解於氣 相中。因此’實施步驟(1 )時,可將氣相部份於部份分 離下進行反應,使該第1部份(含碳酸酯與不能再生之非 •58- 1280237 (56) 反應性化合物)由反應混合物中分離。 (同時進行步驟(2 )與步驟(3 )時) 反應性有機金屬化合物係由沸點較水爲高之醇所製得 之反應性有機金屬化合物時,可再用於使用步驟(1 )或 步驟(2 )所得碳數1至3之烷基醇的情形。步驟(1 )所 得反應液於不活性氣體,例如二氧化碳氣流下,可將所得 碳酸酯與該劣化物及水於不活性氣體之氣流下,將碳酸酯 與該劣化物與水分離。又,其可使用公知之膜分離等方法 ,又,可使用將水與碳酸酯與該劣化物由反應液中以膜去 除之連續分離碳酸酯之方法。 (同時進行步驟(1 )至步驟(3 )時) 於實施步驟(1 )之反應時,會有同時存在液相與氣 相部及,高溫高壓下且二氧化碳呈臨界狀態,使反應液成 均勻之狀態等,於同時進行步驟(1 )至步驟(3 )之情形 中,會產生液相與氣相分離之情形。且,反應性有機金屬 化合物係由沸點較水爲高之醇所製得之反應性有機金屬化 合物時,可再使用碳數1至3之烷基醇的情形。更佳爲烷 基醇爲甲醇、乙醇等。又,前述溫度壓力,依反應性有機 金屬化合物之烷氧基的種類或,使用醇時依醇之種類而有 所不同,一般爲15(TC以下,5MPa以下之情形。因水與 碳酸酯與該劣化物對二氧化碳之溶解度較高,故可部份溶 解於氣相中。因此,於將氣枏部份於部份分離下進行反應 -59- 1280237 (57) 時,可使有-機金屬化合物於再生下使碳酸酯與該劣化物分 離。又,上述方法以外,可使用該有機金屬化合物混合誤 ,進行固定床之反應。使二氧化碳與碳數1至3之醇流過 經固定化之該有機金屬化合物混合物,使其與二氧化碳氣 流同時得到水與碳酸酯與該劣化物。固定該有機金屬化合 物混合物之載體可使用公知之載體。 (於重複實施本發明方法之際,同時進行步驟(3)與其 後循環之步驟(1 )時) 於重複實施本發明方法之際,於二氧化碳氣體環境中 或二氧化碳存在下進行步驟(3)時,可同時實施步驟(3 )與下一循環之步驟(i )。即,步驟(2 )所得到之第2 部份與醇反應而使反應性有機金屬化合物再生中,可將其 時所產生之水去除,並將再生之該反應性有機金屬化合物 與二氧化碳反應製得碳酸酯。於同時進行步驟(3)與其 後循環之步驟(1 )時,可於反應系之狀態下使液相與氣 相分離。適合其之溫度與壓力,依反應性有機金屬化合物 與烷氧基之種類或,所使用之醇的種類而有所不同,一般 爲2 00 °C以下,IMPa之情形。較佳者爲使用於常壓下沸 點高於1 00 °C之醇,反應溫度爲該沸點以下,且於常壓至 0.5MPa以下之壓力使該反應性有機金屬化合物與二氧化 碳反應之情形。更佳者爲,於常壓下使二氧化碳流通於步 驟(3 )之反應液中,再將所產生之水與二氧化碳同時排 除於反應系外。 -60- 1280237 (58) 如上所述般,於步驟(3 )之後,可再增加將步驟(3 )所得之該反應性有機金屬化合物混合物回收,重複循環 至步驟(1 )使用之.步驟(4 )亦可。其後,可重複進行1 次以上由步驟(1 )至步驟(4 )之步驟。於重複循環之際 ,可將該反應性有機金屬化合物混合物冷卻亦可,或加熱 後再進行重複循環亦可。可連續實施此步驟(4 )或以批 次方式實施亦可。 於步驟(3 )中,於高溫加熱,或長時間加熱時,將 會大量生成劣化物。一般以在最少生成該成分之條件下實 施爲佳。該劣化物(不能再生之非反應性化合物),於上 述式(1)之有機金屬化合物與式(2)之有機金屬化合物 加熱之際,會產生不勻反應,於二氧化碳氣體環境中,會 造成該不均化延遲,故主要於步驟(3)中會生成該不能 再生之非反應化合物。步驟(3 )以前蓄積之劣化物或, 實施步驟(3 )中所產生之新生成的該劣化物可由步驟(3 )分離。其係因步驟(3 )所得之反應性有機金屬化合物 較式(6 )所式該劣化物之沸點爲低。於步驟(3 )中將該 劣化物分離之方法,例如可使用蒸餾或膜分離等公知方法 ,例如可使用加壓、減壓、過熱之蒸餾方法或、薄膜蒸餾 、使用膜進行蒸餾之方法等。於步驟(3 )中去除水份後 ,可減少需提高減壓度以餾除劣化物之步驟數,故爲更佳 之方法。蒸餾溫度,只要可使用劣化物維持於蒸氣壓之範 圍的溫度即可,較佳爲20 °C至3 00 °C間。以高溫進行加熱 蒸餾時會有增加劣化物之疑慮,故以2 0。(:至2 0 0 °C間實施 1280237 (59) 爲更佳。 上述分子內至少具有3個金屬-碳鍵結的不能再生之 ’分反應性化合物以外,亦有生成固體劣化物之情形。推測 其爲與分子內至少具有3個金屬-碳鍵結的不能再生之分 反應性化合物形成不均化產物所產生者。主要例如由氧化 鈦、氧化錫等氧化金屬。前述固體劣化物容易使用過濾方 式濾除。本發明方法之於步驟(1 )、未加入水之步驟(2 )、步驟(3 )中,其反應液成均勻液體之情形極多,重 複使用有機金屬化合物時,可於前述步驟析出固體成分, 而再使用過濾方式去除固體劣化物即可。過濾方式例如可 使用公知方法進行。例如常壓下之過濾、減壓過濾、加壓 過濾、離心分離法等。過濾中混入水份時,因有用之有機 金屬化合物可水解而固化,故以於充分小心下抑制水解反 應時,可與有用之有機金屬化合物同時去除而爲較佳。 其次,將說明反應器內容。 步驟(1)與步驟(2)及步驟(3)所使用之反應器 形式並未有特別限定,可使用攪拌槽方式、多段攪拌槽方 式、多段蒸餾塔方式等形式,及其組合之形式等,各種公 之之方法。前述反應器可使用批次式或連續式皆可。主要 就步驟(1 )與步驟(3 )之平衡可有效偏向產物側之觀點 而言,以使用多段蒸餾塔之方法爲佳,使用多段蒸餾塔之 連續法爲最佳。多段蒸餾塔之理論段數爲具有2段以上之 多段的蒸餾塔,其可連續進行蒸餾者則無特別限定。前述 多段蒸餾塔例如使用泡鍾塔、多孔板塔、活塞塔、向流塔 -62 - (60) 1280237 等之棚段塔方式者,或塡充有拉西環、樹脂環、波耳環、 鞍型塡料、矩鞍型塡料、迪克森塡料、麥克馬洪塡料 '海 利塡料(HELI PACK )、史來得塡料(商品名,住友重工 )、美拉塡料(商品名,住友重工)等各種塡充物之塡充 塔等方式,一般可使用於多段蒸餾塔者皆可使用。又,以 使用同時具有棚段部份與塡充有塡充物之部份的棚段一塡 充混合塔方式者爲佳。 【實施方式】 以下,將本發明以實施例與比較例作具體之說明,但 本發明並不受前述實施例所限定。 (分析方法) (1 )有機金屬化合物之NMR分析 裝置:日本,日本電子公司製JNM — A400 FTNMR系 統 ]H—、13C-、119Sn—NMR分析樣品溶液之製作: 砰取0·1至lg範圍之反應液,再加入0.05g四甲基 錫,約0.85g之重碳酸氫鈉以製得樣品溶液。 (2 )碳酸酯之氣體色層分析法 裝置:日本,島津製作所股份有限公司製GC— 2010 系統 (i )分析樣品溶液之製作 秤取〇.〇6g反應溶液,將脫水之二甲基甲醯胺或乙烯 1280237 (61) 腈2..5ml加入其中。再加入內部標準之二苯醚約〇.〇6g, 以製得氣體色層分析樣品溶液。 、 (ii) 氣體色層分析條件 柱體:DB— 1 (美國,J&W Scientific) 液相:1 0 0 %二甲基聚矽氧烷 柱體長度:30m 柱體內徑:0.25//m 薄膜厚度:1 μ mPolyhedron, 19, p. 5 7 3 - 5 7 6 ( 2000 )). , using a logarithm of mmol of dibutyltin dimethoxide; the reaction is carried out under the reaction conditions of carbon dioxide. Although the correct number of oxidized carbons is not described, even if the partial pressure of methanol is subtracted, the metal-oxygen-carbon bonded organometallic compound reacts with carbon dioxide at a stoichiometric ratio of 100 times. Under the foregoing conditions, the equilibrium yield can be such that the yield of the carbonate is large relative to the catalyst and the water formed at the same time is produced as free water. Therefore, the hydrolysis of the catalyst catalyst caused by the former often causes great problems, so a dehydration method must be constructed. Among the foregoing conditions, dibutyltin oxide which is a hydrolysis mechanism of the dibutyl group is formed by the reaction in the presence of dibutyltin oxide. Dibutyltin oxide is dissolved in a solvent at room temperature. In the present invention, even when the liquid is cooled to room temperature in the end of step (1), since it is liquid in many cases, the known technology is different in the reaction of carbon dioxide. The reaction state is further in the form of a high concentration of carbon dioxide. Therefore, when the reaction liquid is taken out from the reactor, if the excess is not separated, the carbonate is not separated, so that the carbon dioxide is often separated and returned to normal pressure. The carbon dioxide needs to be repressurized to take advantage of the problem of wasted energy. On the other hand, when carbon dioxide is used, the density of the carbon dioxide gas can be dissolved into a solvent or a catalyst, and the formed carbonate can be dissolved. If it is cooled, a liquid of liquefied carbonic acid is formed. The separation of the produced carbonate from the reaction liquid is also carried out under the condition of 18 MPa at 30 MPa to prepare the above-mentioned chemistry without special amount, but in the reaction system of free water Since the bismuth dimethyl oxide is oxidized, it is recorded that it cannot be dissolved, and the reaction and the above-mentioned large amount of state become a high-pressure carbon dioxide waste, and it is possible to use a uniform layer having a high concentration and a high concentration. The point of view is that the difficult matter -41 - 1280237 (39) steps of the method of the invention (1). In the case where carbon dioxide has a stoichiometric ratio of the reactive organometallic compound in the range of from 1 to 50, more preferably from 1 to 20, and when the amount of carbon dioxide is too large, a high pressure reaction is formed. The use of a reactor configuration with high pressure resistance, in addition, after the end of step (1), a lot of carbon dioxide will be lost when carbon dioxide is to be separated. Therefore, the above stoichiometric ratio is preferably in the range of 1 to 10%. In other words, the amount of the reactive organometallic compound used in the step (1) is preferably in the range of 1/5 〇 to 1 times the stoichiometric amount of the carbon dioxide, and in the range of 1/20 to 1 time. good. In the present invention, the carbon dioxide adduct of the reactive organometallic compound is easily obtained by contacting the reactive organometallic compound with carbon dioxide, and at room temperature (20 ° C), with atmospheric carbon dioxide. When the gas stream is in contact, the carbon dioxide adduct can be generated by heat generation, and a carbon dioxide adduct of 100% can be formed almost. However, as the reaction temperature increases, the yield of the carbon dioxide adduct gradually decreases, and at this time, the contact high pressure carbon dioxide is contacted under high pressure. In the step (1) of contacting with carbon dioxide under high pressure, it is extremely difficult to quantify the yield of the carbon dioxide adduct, so that it is preferably carried out under the pressure required in accordance with the rate of formation of the carbonate, the yield, and the like. This pressure range is generally in the range of atmospheric pressure to 200 MPa. The yield of the carbonate obtained by the reaction in the step (1) is preferably carried out in a stoichiometric ratio of the reactive organometallic compound to 100% or less. More preferably, it is in the range of 50% or less. The reactive organometallic compound used in the method of the present invention has higher hydrolyzability than the obtained carbonate, and generally can be made into 42-!28〇237 (40) to obtain 100% or less of the reactive organometallic compound. Preferably, the carbonate is a stoichiometric ratio of 50% or less, which is such that water produced by hydrolysis of the carbonate does not occur in the reaction liquid. In the prior art, since the reaction is carried out in a stoichiometric ratio of more than 100%, a problem of free water in the reaction system is extremely significant, and it is necessary to add a dehydrating agent having a higher hydrolyzability than the organometallic compound, or an adsorption force. A higher solid dehydrating agent and reacted in its presence. Therefore, it is necessary to use complicated steps or expensive dehydrating agents' and fail to adopt an industrial manufacturing method. In the decomposition reaction of the main reaction in the step (1) of the process of the present invention, the decomposition reaction of the carbonate is obtained by thermally decomposing the carbon dioxide adduct of the reactive organometallic t. The thermal decomposition temperature can be carried out in the range of 20 to 300 °C. In the step (1) of the method of the present invention, the alcohol exchange reaction 'ester exchange reaction and the like can be carried out at the same time as the above decomposition. That is, when the second alcohol is used in the step (1), an alcohol exchange reaction occurs with an oxygen-carbon bond portion of a reactive organic & genus compound having at least two metal-oxygen-carbon bonds in the molecule. A carbonate corresponding to the added alcohol can be obtained. Further, after the carbonate is formed, the second alcohol is further added to carry out a transesterification reaction to form a carbonate corresponding to the second alcohol. Hereinafter, the step (1) will be explained in more detail. Based on the results of the study by the present inventors, step (1) of the method of the present invention produces a carbonate from the reactive organometallic compound and carbon dioxide. Therefore, the second alcohol can be used arbitrarily. However, when the second alcohol is added, the carbonate can be obtained in a high yield, which is preferable. Since there is a reverse reaction of the step (1)S in this case, when the second alcohol is added, a new equilibrium reaction between the thermal decomposition product of the -43-1280237 (41) and the second alcohol other than the carbonate can be generated. There will be cases where the yield of carbonate is increased. When the second alcohol is added to increase the yield of the carbonate, the main component of the reactive organometallic compound can be particularly effective when it is an organometallic compound represented by the formula (2). When the main component of the reactive organometallic compound is a compound represented by the formula (1), since the equilibrium of the thermal decomposition reaction of the step (1) is biased toward the product system, the yield of the carbonate ester is extremely high, so that there is no further improvement. The situation. When the second alcohol contains a large amount of water, the yield of the obtained carbonate is deteriorated, so the water contained in the second alcohol added to the reaction liquid is the amount of the reactive organometallic compound. Preferably, the stoichiometry is 0. 1 or less, more preferably 0. 01 or less. In the step (1), the reaction of the organometallic compound of the formula (1) is carried out by thermally decomposing the addition product of the organometallic compound of the formula (1) and carbon dioxide to form a carbonate, generally from the organometallic of the formula (1). The method of producing a carbonate of a dimer of a compound is well known (ECO INDUSTRY, vol. 6, pll - 18 (200 1 )). In the prior art, dibutyltin oxide is obtained by producing two molecules of carbonate from the dimer. As a result of intensive research, the present inventors have discovered, surprisingly, that when one molecule of the carbonate of the organometallic compound of the formula (1) and the carbon dioxide are decomposed as soon as possible, An organometallic compound mainly of the formula (2) and/or a carbon dioxide adduct thereof can be obtained. At this time, it is not necessary to add alcohol. After the carbonate and the organometallic compound of the formula (2) and/or the carbon dioxide adduct thereof are thus obtained, the step (2) may be carried out immediately, or the organometallic compound of the formula (2) and/or its carbon dioxide may be added. After the product is carbonated, the step (2) may be carried out. The reactive organometallic compound used in the step (1), preferably -44-1280237 (42), is at least selected from the group consisting of the organometallic compound of the formula (1) and the organometallic compound of the formula (2). One type, or at least one part of the organometallic compound used in the step (1) is preferably an organometallic compound of the formula (1). More preferably, the reactive organic metal compound used in the step (1) contains 5 mol% or more when the organometallic compound of the formula (1) is converted into a metal atom. The component to be added in the step (1) may be a solvent. The reactive organometallic compound used in the process of the present invention is in a liquid form in most cases, and may also comprise a partially reactive organometallic compound. Further, when the reactive organometallic compound forms a carbon dioxide adduct in the step (1), a solid form may be formed. When a solid is formed, a carbonate can be formed in the step (1), but the fluidity occupies an important position when the carbonate is continuously produced. Further, in order to increase the reaction speed with carbon dioxide, it is preferable to use a liquid method. In the above case, the step (1) may be carried out after the solvent is added. The solvent to be used may be any alcohol which can correspond to the organic group of the carbonate to be produced, or a tire-inactive solvent. Examples of the inactive solvent include hydrocarbons or ethers. For example, a saturated hydrocarbon having a carbon number of 5 to 20, such as pentane, hexane, cyclohexane, heptane, octane or decane, and a carbon number of 1 to 14 such as benzene, toluene, xylene or ethylbenzene can be used. Saturated alkyl or carbon number 5 to 20. a saturated alkyl ether having 6 to 20 carbon atoms such as an aromatic hydrocarbon, dipropyl ether, dibutyl ether or dihexyl ether; a cyclic alkyl ether having 4 to 20 carbon atoms such as tetrahydrofuran or dioxane; a phenyl group having a carbon number of 0 to a carbon number 8 substituent such as ether, ethyl phenyl ether, cumene ether, benzyl methyl ether or 4-methylanisole, - 45 - 1280237 ' (43) A phenyl ether having 7 to 28 carbon atoms and an alkyl group having 1 to 14 carbon atoms or a cycloalkyl group having 5 to 14 carbon atoms. The reaction temperature of the step (1) is generally in the range of room temperature (20 ° C) to 30 ° C. To quickly terminate the reaction, it is preferably 80 to 200 ° C in 1 〇 minutes. It is carried out within the range of 500 hours. When the reaction of the step (1) is carried out at a high temperature (for example, at 200 ° C or higher), in the 119Sn-NMR analysis, a component formed in the vicinity of 100 ppm from the tetramethyltin standard is often detected, and the component is formed. It is preferred to carry out the reaction in the presence of an additive which is less or inhibited, so that the reaction can be carried out repeatedly. The carbon dioxide and the reactive organometallic compound used in the step (1) may be at a stoichiometric amount at room temperature (20 ° C). When the reaction is carried out at a temperature exceeding room temperature (20 ° C), the reactive organic metal compound is less likely to cause an addition reaction of carbon dioxide, which causes a significant delay in the formation of carbonate. The reaction pressure of the step (1) is generally a normal pressure to 200 MOa, preferably a normal pressure to 100 MPa. If necessary, the carbon dioxide may be simultaneously charged or separated by a part of the reaction. The charge of carbon dioxide can be either intermittent or continuous. In the step (1), it can coexist with other components. Other components which can be effectively used, for example, a component having a function of a dehydrating agent in a reaction system. It is possible to maintain the reactivity of the step (1) in a non-aqueous state as a result of the addition. As the dehydrating agent, for example, a known organic dehydrating agent can be used. As the dehydrating agent, for example, an orthoester such as an acetal compound or trimethyl orthoacetate can be used. For example, an organic dehydrating agent such as dicyclohexylcarbonyldiimine may be used. As the dehydrating agent component, for example, a solid dehydrating agent such as Μ 〇 ] e c U1 a r S i e v e s can be used. When using a solid de-46 - 1280237 (44) aqueous solution, it is preferred to remove the solid dehydrating agent prior to carrying out step (3). In the step (1), the second alcohol can be used arbitrarily. When the second alcohol is used, the amount of the second alcohol in the case of the second alcohol having the same organic group as the alkoxide or aryl oxide of the organometallic compound when the degree of carbonate ester obtained is increased. The amount of the reactive organometallic compound is preferably from 1 time or more to 1,000,000 times the stoichiometric amount, using an alcohol having an organic group different from the reactive organometallic compound, or using only the reaction of the formula (2) In the case of the organometallic compound, the amount of the second alcohol to the reactive organometallic compound is preferably from 2 times to 1000 times the stoichiometric amount, more preferably from 10 times to 1,000 times. When a second alcohol having a mechanical group different from the reactive organometallic compound is used, an asymmetric carbonate can be obtained. Further, as described later, when the second alcohol is used, the yield of the carbonate can be improved, and the effect is much better than the case where only the reactive organic metal compound is used in the formula (2). The reactive organometallic compound is preferably used in the case of using only the formula (2), and the second alcohol can be used in accordance with the desired conditions. After the step (4) described later, when the step (1) is further carried out, the second alcohol may be added to the above range, or the alcohol may be removed if necessary. According to the reaction of the step (1), the carbonate formed by the reaction and the non-reactive non-reactive compound (degraded product) and the regenerable denaturing organometallic compound produced by the reactive organometallic compound may be contained. Reaction mixture. The result of the reaction mixture was analyzed to obtain the desired carbonate, which was the end of step (1). For example, when a carbonate having a stoichiometric ratio of 5% or more to the reactive organometallic compound-47-(45) 1280237 is obtained, the reaction solution may be recovered after returning to normal pressure, or the reaction mixture may be taken from the reactor. It can also be taken out directly. For example, if step (1), step (2), and step (3) are respectively carried out in different reactors, the end liquid of step (3) is injected into the reactor of step (1), and step (1) The reactor is injected into the reactor of the step (2), and the reactor of the step (2) is injected into the reactor of the step (1) or the like to continuously circulate the liquid. The method of circulating the reaction liquid, for example, the step of minimizing carbon dioxide sequestration (1), the amount of carbon dioxide separation in the reactor is a preferred embodiment. After the completion of each step, the reaction solution may be forcibly cooled, or allowed to be naturally cooled, or heated. Further, as will be described later, the step (2) in the carbonate synthesis reaction and the step (2) of the carbonate separation reaction may be simultaneously carried out depending on the case. The step (2) in the method of the present invention comprises the reaction liquid mixture obtained in the step (1), and contains the first part of the carbonate and the deteriorated substance (non-reactive compound which cannot be regenerated), and contains regenerable The modification is a step of separating the second part of the metal compound. In the step (2), the first portion containing the carbonate further contains a deteriorated substance of the organic metal compound to prevent the deteriorated substance from accumulating in the reaction system. Thus, the technical problems that have occurred in the past can be completely solved in the present invention. As described above, when the reaction of the formula (3) is carried out by the current method for producing a carbonate obtained from carbon dioxide and an alcohol, water is also produced at the same time as the production of the carbonate. The current method is to use an adsorbent or a dehydrating agent. It is excluded from the reaction system by contact with water, and the equilibrium reaction is biased toward the product side. This equilibrium state is gradually removed from the reaction system as the carbonate is continuously removed, and the equilibrium is gradually biased toward the production side of the -48 - 1280237 (46) side, which increases the yield of the carbonate. However, the current method for removing carbonates will cause water to accumulate in the reaction solution. As is well known, if water accumulates, the catalyst will lose its catalytic properties due to hydrolysis, and the catalyst after hydrolysis Since the solubility in the solvent is extremely low, problems such as a catalyst blocking the adsorption tower are likely to occur at the time of cyclic dehydration. Further, the catalyst will be passivated by reaction with water, and no method for regenerating it has been found. The reason should be that the carbonate is not effectively separated by the current method. The step (2) of the method of the present invention can be carried out by a known separation method such as a filtration or solvent extraction method generally used or a method of distillation or membrane separation, as long as the effects of the present invention are not impaired. The extraction solvent is preferably a solvent which does not react with a carbonate, for example, a halogenated hydrocarbon such as hexane or cyclohexane, an aromatic such as benzene, toluene or chlorobenzene, or an ether such as an ether or anisole. As the distillation method, for example, a known method can be used. The above method is, for example, a known distillation method under normal pressure, vacuum distillation, pressure distillation, thin film distillation method, or the like. The distillation may be carried out under different conditions from the obtained carbonate, and the temperature may be from 2 ° C to 200 ° C. In this case, other solvents may be added and distilled, or extractive distillation may be carried out. In the case of pressure distillation, as described above, since the reverse reaction occurs and the recovery rate of the carbonate is lowered, when the reaction mixture is subjected to distillation separation of the first portion of the carbonate having a high boiling point, the carbonic acid is removed. When the ester is distilled off from the reaction liquid at a rate which is lost by the reverse reaction, a higher recovery rate of the carbonate can be obtained. Therefore, it is preferable to carry out the adjustment under the moderate adjustment of the temperature or the degree of pressure reduction in accordance with the purpose. In the step (2), the third alcohol may be used as necessary. By adding the third alcohol, the carbonate obtained in the step (1) can be transesterified with the third alcohol * 49 · 1280237 (47) to obtain a carbon number different from the carbonate obtained in the step (1). Carbonate. In addition, the amount of the third alcohol: is generally such that The reactive organometallic compound used in the step (1) is in the range of 10,000 times or less of the same stoichiometric amount. The temperature of the transesterification reaction is usually in the range of room temperature (about 20 ° C) to 200 ° C. In the case of considering the rate of the transesterification reaction or the decomposition reaction of the carbonate at a high temperature, it is more preferably in the range of 50 ° C to 150 ° C. At this time, a catalyst of a known transesterification reaction can be added. The separation of the transesterification from the carbonate can be carried out batchwise or simultaneously. The separation method of the first portion containing the carbonate after the transesterification can be carried out by the above separation method (filtration or solvent extraction, distillation, membrane separation, etc.). According to the method of the present invention, in addition to the symmetric carbonate, a non-symmetric carbonate can also be obtained. At present, a method for producing an asymmetric carbonate by performing a transesterification reaction after producing a symmetrical carbonate has been proposed, but the present invention is a method for directly producing an asymmetric carbonate, so the energy cost is The only preferred manufacturing method for equipment construction. Asymmetric carbonates can be produced in the following manner. Hereinafter, the reactive organometallic compound is exemplified as an alkoxy group-containing organometallic compound. Regardless of the steps. (1) In the step (2), when the alcohol (the second alcohol and the third alcohol) is not used, the two kinds of alkoxy groups different from the reactive organometallic compound used in the step (1) are used. At this time, an asymmetric carbonate can be obtained. The ratio of the two different alcohols used varies depending on the combination of alcohols, and is generally in the range of 2:8 to 8:2. In order to produce a larger proportion of asymmetric carbonates, the closer the ratio of the two different alcohols is, the better. The above preferred range is in the range of 3: 7 to 7 · · 3, more preferably 4 · · 6 to 6 · · 4 - 50 - 1280237 (48). When an asymmetric carbonate is produced using two different alcohols, if an excess amount of, for example, a stoichiometric amount of an alcohol of 10 times or more is used for the reactive organometallic compound, regardless of the alkoxy group of the reactive organometallic compound An asymmetric carbonate having two different alkoxy groups corresponding to the two types of alcohols to which they are added can be obtained. The separation of the first portion containing the asymmetric carbonate can be carried out, for example, by the same method as described above (filtration or solvent extraction, distillation, membrane separation, etc.). There are many cases where a symmetric carbonate is formed simultaneously with an asymmetric carbonate. In this case, the first portion can be separated from the asymmetric carbonate and the symmetric carbonate, and then the symmetric carbonate is blended with the second. The fraction (containing the regenerable modified organometallic compound) is subjected to the step (3), or the symmetrical carbonate is returned to the step (1) or the step (2). In the method of the present invention, as described above, the deteriorated compound carbonate of the reactive organometallic compound is simultaneously separated as the first portion in the step (2). The removal of the deteriorated substance, for example, can remove all the deteriorated substances, or remove a part. It can be changed according to the size of the reactor and the number of times of repeated use. Preferably, for example, more than 1% by weight of the deteriorated substance in the reaction mixture is removed, and more preferably 50% or more is removed. The separation method of step (2) will be described in more detail below. In general, the method of separating the reaction mixture obtained in the step (1) into the first portion and the second portion can be carried out by using the above-mentioned known separation method. Preferably, for example, water is added to separate the phase, a distillation separation method, or the like. It will be explained as follows. (1) Separation method of adding water The water or the aqueous solvent is added to the reaction mixture obtained in the step (!), and mixed into -51 - (49) 1280237, and the mixture is separated into a white paste, and the solid component is separated by filtration. The second portion excluding the regenerable modified organometallic compound is filtered in a solid form, and the carbonate is separated from the first portion containing the deteriorated substance by a filtrate. As the water, any form of water may be used, preferably distilled water and deionized water. In the step (2), the amount of water in the case of adding water is generally in the range of 1 to 1 times the stoichiometric amount of the reactive organometallic compound used in the step (1). The second portion containing the regenerable modified organometallic compound is subjected to phase separation water from the reaction mixture, and is 1 time when the stoichiometric amount of the reactive organometallic compound used in the step (1) is 1 time. Very full. In the step (2), the water temperature in the case of adding water is a temperature at which the added water does not solidify in the reaction mixture, for example, - 20 ° C to 100 ° G, preferably 〇 ° C to l 〇 (The range of TC is more preferably adjusted in the range of 10 ° C to 80 ° C. From the viewpoint of preventing hydrolysis reaction of carbonate, it is preferably from 10 ° C to 50 ° C. Only water can be used. However, when water and a solvent are used, it is preferred to use a solvent which does not cause a reaction of the carbonate. When the second alcohol is used in the step (1), the water can be dissolved in the same alcohol as the second alcohol to be used. When it is used later, the solvent separation step can be made easier. In the step (2), when the third alcohol is added to carry out the transesterification reaction, after the transesterification, the same alcohol as in the reaction liquid is used. After the water is dissolved, it is preferably used by the user. Since the deteriorated material is gradually hydrolyzed and solidified, the time until the filtration is added is performed, and the second portion containing the reformable organometallic compound is solidified and then rapidly Good. During this time, with the reactivity used -52-1280237 (50) organometallic compounds or alcohol The type is different, generally between 30 seconds and 60 minutes after adding water at room temperature. More preferably, it is between 1 minute and 1 minute. (2) Distillation separation method The reaction mixture obtained in step (1), By distillation, the carbonate-containing portion and the first portion of the deteriorated substance are separated from the second portion containing the reformable modified organometallic compound. The carbonate and the deteriorated substance have a boiling point higher than the regenerable change. Since the organometallic compound is low, it is generally known to use a method of separating a distillate type, such as a distillation method of pressurization, depressurization, superheating, thin film distillation, a method of performing distillation using a membrane, etc. Distillation temperature to deteriorate Any temperature at which the vapor pressure is generated is preferably applied between about 20 ° C and 300 ° C. The reaction mixture may contain a carbonate as described above, which is carbonated by a reverse reaction. The amount of ester loss is extremely small, so it is generally preferred to carry out between -20 ° C and 200 ° C. In this case, pressurization or depressurization may be performed to adjust the distillation temperature, or continuous separation or batch separation may be performed. Obtained from step (2) The separation of the carbonate in one part (containing a carbonate and a reactive compound which cannot be regenerated) can be easily carried out by a known separation method (adsorption, distillation, filtration, membrane separation, etc.). Step (3) is synthesis ( Regenerating a step of reacting a reactive organometallic compound having at least two metal-oxygen-carbon bonds in the molecule. The lipid compound in the second portion obtained in the step (2) is, in most cases, a transparent or opaque liquid, for example No solid dibutyltin oxide (which is a solid in the organic solvent at room temperature (about 20 ° C), which is almost insoluble, ~53 - 1280237 (51)), and the second part is not found. Sinochem, the structure of the compound is also not specific. However, surprisingly, according to the invention. In the step (3) of the method, the reactive organometallic compound can be obtained irrespective of the organometallic compound represented by the formula (1) and/or the organometallic compound represented by the formula (2). Step (3), reacting the reaction mixture obtained in the step (2) with the alcohol of the first group to form a reactive organometallic compound having at least two metal-oxygen-carbon bonds in the molecule, and the reactive organic compound A method in which an organometallic compound mixture and water are obtained from a non-reactive compound which cannot be regenerated by a metal compound, and then water is removed from the organometallic compound mixture. If necessary, after the step (3), the organometallic compound obtained in the step (3) may be further recovered and recycled to the step (1) of the step (1) and the alcohol of the first alcohol used in the step (3). The illustration is as shown above. When the above alcohol is used, if necessary, distillation may be carried out for purification, concentration adjustment or the like. From this point of view, a preferred alcohol is an alcohol having a boiling point of 300 ° C or less under normal pressure. The ease of removing the water in the step (3) is preferably carried out using 1-butanol, 2-methyl-1-propanol or an alkyl alcohol having 5 or more carbon atoms, an aralkyl alcohol or the like. The structure of the reactive organometallic compound obtained in the step (3) using the polyol as the first alcohol is not particularly limited, and for example, the organometallic compound of the formula (1) and/or the organometallic compound of the formula (2) Linkages can also be used in the present invention. The amount of the first alcohol used in the step (3), and the amount of the reactive organometallic compound used in the step (1), preferably 1 to 1 Torr using a chemical amount of -54-1280237 (52) The range of 〇〇〇 times is more preferably 2 to l times. The repeated reaction mode is in the case of carrying out the steps (1) to (4), and the second alcohol is also present after the end of the step (2). At this time, an alcohol may be added to make the alcohol of the first step used in the step (3) up to the above range, or may be removed. The moisture removal performed in the step (3) can be carried out by a known method. For example, a method of distilling off or a dehydration column in which a solid dehydrating agent such as Molecular Sieves is used, and a membrane separation method such as pervaporation by membrane separation is preferred. The method of removing moisture from an alcohol is known to be removed by a pervaporation method. And it is most suitable for use in the present invention. When the alcohol has a boiling point higher than the boiling point of water, the heat distillation can easily remove the water. Further, when the alcohol has a boiling point lower than that of water, an azeotropic mixture of alcohol and water can be formed by adding an azeotropic solvent, and the water can be removed by distillation. Namely, it may be removed by using a solid water agent or may be removed by distillation or membrane separation. However, when the organometallic compound mixture is produced in a large amount in a short time, it is preferred to use a distillation method for dehydration. As the distillation method, for example, a known method such as a distillation method under normal pressure, vacuum distillation, pressure distillation, thin film distillation, extraction distillation or the like can be used. The distillation may be carried out at a temperature of from -2 〇 〇c to the boiling point of the first alcohol used in the step (3), preferably from 50 ° C to the boiling point of the first alcohol. At this time, other ingredients can be added. For example, in order to facilitate dehydration, a solvent which can be azeotroped with water or a solvent in which the water of the produced water is equilibrated to increase the hydrophobicity of the reaction liquid can be added. Further, a solvent for adjusting the fluidity of the reaction liquid can be added. The reaction temperature of the step (3) varies depending on the type of the alcohol to be used, and is -55-1280237 (53), and the temperature of the reaction liquid can be in the range of room temperature (about 20 ° C) to 300 t. Implementation. When the dehydration is carried out in the step (3) by distillation, any temperature can be carried out as long as the water can be maintained in the range of the vapor pressure. In order to complete the reaction as quickly as possible under normal pressure, the temperature of the distillate is preferably carried out at a temperature at which a water can be azeotroped with the first alcohol, and in the case where water does not form an azeotrope with the first alcohol. The boiling point of water is preferably carried out. Further, when the reaction is desired to be faster and faster, the reaction may be carried out at a temperature higher than the boiling point of the first alcohol or water by an autoclave or the like, and the water in the gas phase portion may be gradually separated. When the temperature of the reaction liquid is extremely high, the reactive organometallic compound is often deteriorated, and the aqueous liquid may be usually distilled off by a method such as vacuum distillation. When the first alcohol does not form an azeotropic mixture with water, water and an azeotropic solvent may be added, and the water is removed by azeotropic distillation. This method has the advantages of being able to distill off water at a low temperature, so it is preferred. . The solvent is exemplified by saturated or unsaturated hydrocarbons, ethers, halogenated hydrocarbons such as hexane, benzene, toluene, xylene, naphthalene, anisole, 1,4-dioxane, chloroform and the like which can form an azeotrope with water. Wait. From the viewpoint of separating the water by the azeotropic mixture after the azeotropic distillation, it is preferred to use a saturated or unsaturated hydrocarbon having a low solubility in water as a solvent. When the above solvent is used, it is necessary to use an azeotropic method to sufficiently remove the above amount of water. When azeotropic evaporation is carried out using a steaming tower or the like, since the azeotropic mixture can be separated from the distillation column to return the solvent to the reaction liquid, a smaller amount of the solvent can be used, which is a preferred method. The result of the reaction in the step (3) can be, for example, a metal compound having at least one reactivity selected from the group consisting of the formula (1) and/or the formula (2): »56-(54) 1280237 a mixture of organometallic compounds. When the reaction in the step (3) is no longer generating water, the reaction of the step (3) is terminated. Depending on the amount of water removed, it is determined that the yield of the carbonate obtained in the step (1) is repeated, so that it is preferable to remove a large amount of water as much as possible. In general, the amount of water removed in step (3), for example, the range of 0"1 to 1 times the theoretical amount obtained when only the organometallic compound of the formula (1) is formed, is generally 1 times the theoretical amount removed. The following water. According to the study of the present inventors, the amount of water removed in the step (3) during the process of repeating the steps (1) to (4) using the dibutyltin oxide and the alcohol to produce the organometallic compound is The amount of water produced when the organometallic compound is initially produced from dibutyltin oxide and alcohol is small. In the step (2), when water is added to separate the first portion (carbonate-containing and the deteriorated product), since the obtained white solid contains water, the amount of water removed in the step (3) is also exceeded. One-fold the theoretical amount. In the case where the reaction is repeatedly carried out, since the structure of the regenerable modified organometallic compound in the reaction mixture obtained in the step (1) is not specific, it is difficult to obtain the theoretical enthalpy. At this time, it is sufficient to measure the amount of moisture removed over time to minimize the situation in which the water is distilled off. After the end of step (3), excess alcohol can be removed if necessary. When the purity of the carbonate obtained in the step (1) which is repeatedly carried out is considered, it is preferably removed. In the step (1) which is repeated, when the same alcohol as in the step (3) is used, the alcohol may not be removed after the step (3), and the insufficient portion may be added when the step (i) is carried out. -57- 1280237 (55) When the excess amount of alcohol is removed, when the obtained organometallic compound mixture is solid, it can be filtered. . When the mixture of the organometallic compound is liquid, it can be removed by distillation under reduced pressure, or an inert gas such as nitrogen can be blown to remove the alcohol of the vapor pressure portion. At this time, the sufficiently dry inert gas is not used, and the obtained organometallic compound mixture is hydrolyzed with a metal oxide to repeat the reaction, and the yield of the carbonate obtained in the step (1) is extremely low. Step (1) to step (3) may be carried out in stages, or in batch mode. As described above, if necessary, steps (1) and (2) can be performed simultaneously, and if necessary, steps (2) and (3) can be performed simultaneously, and if necessary, simultaneously Step (1) to step (3). Further, when the method of the present invention is repeatedly carried out, if necessary, the step (3) and the step (1) of the subsequent use may be carried out simultaneously. This will be explained below. (When step (1) and step (2) are carried out simultaneously) When the reaction of step (1) is carried out, there are both liquid phase and gas phase portion, and under high temperature and high pressure, carbon dioxide is in a critical state, so that the reaction liquid is uniform. The state or the like, in the case where the steps (1) and (2) are simultaneously performed, 'the liquid phase and the gas phase are separated. The temperature and pressure may vary depending on the type of the alkoxy group of the reactive organometallic compound or the type of the alcohol depending on the type of the alcohol, and may be 200 ° C or less and 8 Μ P a or less. That is, the carbonate has a high solubility in carbon dioxide, so it can be partially dissolved in the gas phase. Therefore, when the step (1) is carried out, the gas phase portion can be reacted under partial separation, so that the first portion (containing a carbonate and a non-regeneizable non-58-2880237 (56) reactive compound) is The reaction mixture was separated. (When step (2) and step (3) are simultaneously carried out) When the reactive organometallic compound is a reactive organometallic compound obtained from an alcohol having a higher boiling point than water, it can be reused for the use of step (1) or step. (2) A case where an alkyl alcohol having 1 to 3 carbon atoms is obtained. The reaction liquid obtained in the step (1) is subjected to an inert gas such as a carbon dioxide gas stream to separate the carbonate and the deteriorated substance from the water under the flow of the inert gas. Further, a known method such as membrane separation can be used, and a method of continuously separating carbonate from water and carbonate and the deteriorated substance from the reaction liquid can be used. (When performing step (1) to step (3) at the same time) When the reaction of step (1) is carried out, there will be a liquid phase and a gas phase portion simultaneously, and the carbon dioxide is in a critical state under high temperature and high pressure, so that the reaction liquid is uniform. In the state of the step (1) to the step (3), the liquid phase and the gas phase are separated. Further, when the reactive organometallic compound is a reactive organometallic compound obtained by using an alcohol having a higher boiling point than water, an alkyl alcohol having 1 to 3 carbon atoms may be reused. More preferably, the alkyl alcohol is methanol, ethanol or the like. Further, the temperature and pressure may vary depending on the type of the alkoxy group of the reactive organometallic compound or the type of the alcohol depending on the type of the alcohol, and is generally 15 (TC or less, 5 MPa or less. Due to water and carbonate The deteriorated substance has a high solubility to carbon dioxide, so it can be partially dissolved in the gas phase. Therefore, when the gas is partially reacted under partial separation -59-1280237 (57), the organic metal can be obtained. The compound is separated from the deteriorated product by regeneration, and in addition to the above method, the reaction of the fixed metal can be carried out by mixing the organometallic compound, and the carbon dioxide and the alcohol having 1 to 3 carbon atoms are passed through the immobilization. The organometallic compound mixture is obtained by simultaneously obtaining water and a carbonate with the degraded product. The carrier for fixing the mixture of the organometallic compound can use a known carrier. (When the method of the present invention is repeatedly carried out, the steps are simultaneously performed ( 3) When the step (1) of the subsequent cycle is performed, when the method of the present invention is repeatedly carried out, when the step (3) is carried out in a carbon dioxide atmosphere or in the presence of carbon dioxide Step (3) and step (i) of the next cycle can be carried out simultaneously, that is, the second part obtained in the step (2) is reacted with an alcohol to regenerate the reactive organometallic compound, which can be produced at the time. The water is removed, and the regenerated reactive organometallic compound is reacted with carbon dioxide to obtain a carbonate. When the step (3) and the subsequent step (1) are simultaneously performed, the liquid phase can be made in the state of the reaction system. Gas phase separation, suitable temperature and pressure, depending on the type of reactive organometallic compound and alkoxy group or the type of alcohol used, generally 200 ° C or less, IMPa. It is used for alcohols having a boiling point higher than 100 ° C under normal pressure, the reaction temperature is below the boiling point, and at normal pressure to 0. The reaction of the reactive organometallic compound with carbon dioxide is carried out at a pressure of 5 MPa or less. More preferably, carbon dioxide is circulated in the reaction liquid of the step (3) under normal pressure, and the produced water and carbon dioxide are simultaneously removed from the reaction system. -60- 1280237 (58) As described above, after the step (3), the reactive organometallic compound mixture obtained in the step (3) may be further recovered, and the cycle is repeated until the step (1) is used. Step (4) is also possible. Thereafter, the steps from the step (1) to the step (4) may be repeated one or more times. The reactive organometallic compound mixture may be cooled during repeated cycles, or may be recirculated after heating. This step (4) can be carried out continuously or in batch mode. In the step (3), when heated at a high temperature or heated for a long period of time, a large amount of deteriorated substances are generated. It is generally preferred to carry out the reaction with a minimum of the composition. The deteriorated substance (non-reactive compound which cannot be regenerated) causes an uneven reaction when the organometallic compound of the above formula (1) and the organometallic compound of the formula (2) are heated, and causes a carbon dioxide gas environment to cause an uneven reaction. This unevenness is delayed, so that the non-reactive compound which cannot be regenerated is mainly generated in the step (3). Step (3) The previously accumulated deterioration product or the newly generated deterioration product generated in the step (3) may be separated by the step (3). It is because the reactive organometallic compound obtained in the step (3) has a lower boiling point than the deteriorated substance represented by the formula (6). In the method of separating the deteriorated substance in the step (3), for example, a known method such as distillation or membrane separation can be used, and for example, a distillation method using pressurization, reduced pressure, or superheat, or a thin film distillation, a method using a membrane for distillation, or the like can be used. . After the water is removed in the step (3), the number of steps for increasing the degree of pressure reduction to distill off the deteriorated product can be reduced, which is a more preferable method. The distillation temperature may be a temperature in which the deteriorated substance is maintained in the range of the vapor pressure, and is preferably between 20 ° C and 300 ° C. Heating at a high temperature There is a fear of increasing the deterioration of the distillation, so it is 20%. (It is more preferable to carry out 1280237 (59) to 200 ° C. In addition to the non-renewable 'reactive compound' having at least three metal-carbon bonds in the above molecule, a solid deteriorated product may be formed. It is presumed that it is produced by forming a heterogeneous product with a non-regenerating reactive compound having at least three metal-carbon bonds in the molecule, and is mainly composed of an oxidized metal such as titanium oxide or tin oxide. The filtration method is filtered. In the step (1), the step (2) and the step (3) in which no water is added, the reaction liquid is in a uniform liquid, and when the organometallic compound is repeatedly used, In the above step, the solid component is precipitated, and the solid deteriorated product can be removed by filtration. The filtration method can be carried out, for example, by a known method, for example, filtration under normal pressure, vacuum filtration, pressure filtration, centrifugal separation, etc. In the case of moisture, since the useful organometallic compound can be hydrolyzed and solidified, it can be simultaneously with the useful organometallic compound when the hydrolysis reaction is sufficiently suppressed. In addition, the contents of the reactor will be described. The reactor form used in the step (1) and the step (2) and the step (3) is not particularly limited, and a stirring tank method or a multi-stage stirring tank method can be used. The method of multi-stage distillation tower, etc., and the combination thereof, various public methods. The foregoing reactor can be used in batch or continuous mode, and the balance between step (1) and step (3) can be effective. From the viewpoint of biasing the product side, a method using a multi-stage distillation column is preferred, and a continuous method using a multi-stage distillation column is preferred. The theoretical number of stages of the multi-stage distillation column is a distillation column having a plurality of stages of two or more stages, which can be continuously The distillation is not particularly limited. For the above-mentioned multi-stage distillation column, for example, a bell tower, a perforated tray column, a piston tower, a flow tower-62-(60) 1280237, or the like, or a Raschig ring is used. , resin ring, wave earrings, saddle type shovel, saddle type shovel, Dixon sputum, McMahon 塡 海 海 海 海 海 海 海 HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL HEL Unexpected material (product name, Sumitomo Heavy ), such as the filling tower of various fillings, etc., can generally be used for the multi-stage distillation tower. Also, the shed section which has both the shed section and the filling section is used. The embodiment of the present invention will be specifically described by way of examples and comparative examples, but the present invention is not limited by the foregoing examples. (Analytical method) (1) Organometallic compound NMR analyzer: JNM - A400 FTNMR system manufactured by JEOL Ltd., Japan] H-, 13C-, 119Sn-NMR analysis of sample solution: Take a reaction solution ranging from 0.1 to lg, and then add 0. 05g tetramethyltin, about 0. 85 g of sodium bicarbonate was used to prepare a sample solution. (2) Gas chromatographic analysis method for carbonates Device: GC-2010 system manufactured by Shimadzu Corporation, Japan (i) Analysis of sample solution Production Scale. 〇6g reaction solution, dehydrated dimethylformamide or ethylene 1280237 (61) nitrile 2. . 5 ml was added to it. Then add the internal standard diphenyl ether about 〇. 〇6g, to obtain a gas chromatographic analysis sample solution. (ii) Gas chromatographic analysis conditions Column: DB-1 (USA, J&W Scientific) Liquid phase: 1 0 0 % dimethyl polyoxane Column length: 30 m Column inner diameter: 0. 25//m film thickness: 1 μ m
柱體溫度:50°C ( l〇°C /min 升溫)30(TC 噴出溫度:3 0 0 °C 檢測器溫度:3 0 0 °C 檢測法:FID (iii) 定量分析法 將碳酸酯之標準樣品進行分析以作爲檢量線基礎,對 分析樣品溶液實施定量分析。 (3 )碳酸酯(碳酸二烷酯)之產率計算方法 碳酸二烷酯之產率,係使用步驟(1 )之反應性有機 金屬化合物中所含之金屬原子之莫爾數爲基準,並求得相 對於該莫爾數,所得碳酸二烷酯之生成莫爾% 。 實施例1 首先,如下所述般,由二丁基氧化錫與2 —乙基一 1 一己醇製得具有2 -乙基己氧基反應性有機金屬化合物。 於具備有進行蒸餾之冷卻管與測定內溫之溫度計、真 1280237 (62) 空幫浦與調節真空度所使用之控制器(日本,剛野製作所 股份有限公司製)之容量1L之4 口燒瓶中,浸漬二丁基 氧化錫(美國,Aldrich公司製)249g ( l.Omol)與·2—乙 基一1—己醇(美國,Aldrich公司製,脫水級)650g( 5 .〇mol )與攪拌所使用之旋轉子的熱水浴。將燒瓶內空氣 以氮氣取代後,開始攪拌,並加熱至1 72 °C。於緩緩減壓 中將水與2 -乙基一1 一己醇使用分流器分離同時進行約7 小時之反應。最後之減壓度爲28KPa。於餾出份幾乎消失 後,以氮氣將燒瓶內部回復至常壓。使用以上操作可餾除 約1 3 g之水。製得4 1 0g之黏稠液體,所製得之黏稠液體 使用1H-、13C-、】】9Sn - NMR分析,確認其含1,1,3 ,3—四丁基一 1,3 —二一(2-乙基一己基氧基)一二一 正噁烷、二丁基錫二(2 —乙基一己基氧化物)、三丁基 錫(2 —乙基一己基氧化物)。 步驟(1 ) · 將上述所得液體中,取404g倒入5 00ml之高壓釜( 曰本,東洋高壓公司製)後蓋上蓋子。高壓釜內以氮氣取 代後,介由S U S管與控制閥對連接高壓釜之二氧化碳的 高壓容器之2次壓力設定爲4MPa後,開啓控制閥’將二 氧化碳導入高壓釜中。經1 〇分鐘攪拌後,關閉控制閥, _ 使高壓釜於攪拌中升溫至1 20°C。此時’調整背壓閥使高 - 壓釜內壓爲4MPa。於此狀態下反應3小時’其後冷卻至 約3 0 °C,使用分流器將二氧化碳靜靜地分流回復至常壓 ^65- (63) 1280237 ’得透明之反應液。碳酸二(2—乙基一己基)之產率爲 2 5% 。此反應液使用 4 —、_】3C —、1 19Sn — NMR分析, 確認其含三丁基錫(2 -乙基-己基氧化物)與其二氧化 碳加成物約G · 1 mol (此爲不能再生之非反應性化合物)。 (步驟2 ) 將步驟(1 )結束後之液體約120g,使用送液幫浦( 日本,島津製作所公司製,LC— 10AT)以3g/分鐘饋入 130°C、約65Pa之薄膜蒸餾裝置(日本,柴田科學公司製 ’ E— 420 )以餾除揮發成分,並冷卻回收。餾除約14g之 揮發成分。揮發成分中之碳酸(2—乙基-己基)約爲饋 入液中所含碳酸二(2 —乙基—己基)的約50% 。揮發成 分液使用、13C—、119Sn - NMR分析,確認其含三 丁基錫(2-乙基一己基氧化物)約〇.〇2m〇l。 (步驟3 ) 於具備有爲蒸餾之冷卻管與測定內溫之溫度計、真空 幫浦與調節真空度所使用之控制器(日本,剛野製作所股 份有限公司製)之容量3 0 0ml之4 口燒瓶中,浸漬上述步 驟所製得之非揮發成分約100g與二丁基氧化錫(美國, Aldrich公司製)5g (約2mmol)與2 —乙基一 1 一己醇( 美國,Aldrich公司製,脫水級)216§(1.7111111〇1)與攪拌 所使用之旋轉子的熱水浴。將燒瓶內空氣以氮氣取代後, 開始攪拌,並加熱至1 72 °C。於緩緩減壓中將水與2 —乙 -66 - 1280237 (64) 基- 1 一己醇、使用分流器分離同時進行約7小時之反應。 最後之減壓度爲28KPa。於餾出份幾乎消失後,以氮氣將 燒瓶內部回復至常壓。得黏稠之液體,所製得之黏稠液體 使用】H—、]3C—、119Sn - NMR分析,確認其含1,1,3 ,3—四丁基一1,3—二—(2 —乙基一己基氧基)一二一 正噁烷、二丁基錫二(2 —乙基一己基氧化物)、三丁基 錫(2 —乙基一己基氧化物)(前述3化合物中,前2化 合物爲可再生之改質有機金屬化合物,最後1個爲不能再 生之非反應性化合物)。 .可回收步驟(3 )所得之黏稠液體,並再進行步驟(1 )° 將上述所得液體中,取79g倒入100ml之高壓釜(臼 本,東洋高壓公司製)後蓋上蓋子。高壓釜內以氮氣取代 後,介由SUS管與控制閥對連接高壓釜之二氧化碳的高 壓容器之2次壓力設定爲4MPa後,開啓控制閥,將二氧 化碳導入高壓釜中。經1 0分鐘攪拌後,關閉控制閥,使 高壓釜於攪拌中升溫至120 °C。此時·,調整背壓閥使高壓 釜內壓爲4MPa。於此狀態下反應3小時,其後冷卻至約 3 0 °C,使用分流器將二氧化碳靜靜地分流回復至常壓,得 透明之反應液。碳酸二(2—乙基一己基)之產率爲約25 將步驟(1 )結束後之液體約2 5 g,使用送液幫浦( 日本,島津製作所公司製,LC 一 10AT )以3g/分鐘饋入 1 3 0°C、約65 Pa之薄膜蒸餾裝置(日本,柴田科學公司製 1280237 (65) ’ E - 42 0 )以餾除揮發成分,並冷卻回收。餾除約1 4 g之 •揮發成分。揮發成分中、之碳酸(2 一乙基一己基)約爲饋 入液中所含碳酸二(2 ·(乙基一己基)的約5 0% 。揮發成 分液使用 4一、13C—、n9Sn— NMR分析,確認其含三 丁基錫(2—乙基一己基氧化物)約〇.〇5mol。 實施例2 首先,如下所示般,由二丁基氧化錫與己醇製得具有 己氧基之有機金屬化合物。 於2 00ml之高壓釜(日本,東洋高壓公司製)中,加 入二丁基氧化錫(美國,Aldrich公司製)24.9g ( lOOmmol )與己醇(美國,Aldrich公司製,脫水級) 5 l.lg ( 5 00mmol )後蓋上蓋子。高壓釜內以氮氣取代後, 開始攪拌,並加熱至1 6 0 °C。約3 0分鐘後,開啓高壓釜 的分流器,使高壓釜之釜液少量流入氮氣中,將水與己醇 經由分流器以4小時時間餾除。餾除成份幾乎消失後再將 高壓釜冷卻至約3 0 °C。得黏稠之反應混合物。所得反應 混合物使用1H—、13C-、119Sn — NMR分析,確認其含1 ,1,3,3 —四丁基—1,3 —二一己氧基一二一正噁烷約 4 0 m m ο 1 ' — 丁基錫一己基氧化物約6mmol、三丁基錫己 基氧化物約4mmol。 (步驟1 ) 於裝有上述所得具有己氧基之有機金屬化合物之 - 68- 1280237 (66) 200ml之高壓釜中,加入己醇(美國,Aldrich公司製, 脫水級)61.5g. ( 602mmol )後蓋上蓋子。介由SUS管與 ’控制閥對連接高壓釜之二氧化碳的高壓容器之2次壓力設 定爲5MPa後,開啓控制閥,將二氧化碳導入高壓釜中。 經1 〇分鐘攪拌後,關閉控制閥,使高壓釜於攪拌中升溫 至180 °C。此時之壓力爲約7.5 MPa。於此狀態下反應6小 時,其後冷卻至約3 0 °C,使用分流器將二氧化碳靜靜地 分流回復至常壓,透明反應液中之碳酸二己酯之產率爲 14% 〇 (步驟2 ) 於步驟(1 )結束後,將含有1 %水之己醇10 g靜靜 地注入高壓釜中,經約攪拌1分鐘後,停止攪拌。開啓高 壓签後,具有白色之漿料。此白色漿料使用膜式過濾器( 曰本,ADVANTEC公司製,H020A142C )過濾,白色固 體成分使用20ml己醇洗淨2次,所得濾液移至茄型燒瓶 中,以16(TC水浴進行加熱減壓蒸餾。將己醇與三丁基錫 己氧化物、碳酸二己酯予以蒸餾,碳酸二己酯之產率爲 13% 。餾除之三丁基錫己氧化物約2mmol。燒瓶上殘留黏 稠液體。 (步驟3 ) ' 將步驟(2)所得白色固體成分與,碳酸二己酯蒸餾 後殘留於燒瓶上之黏稠液體一起置入2 0 Oml之高壓釜(曰 -69- 1280237 (67) 本,東洋高壓公司製)中,再加入己醇(美國,Aldrich 公司製,脫水級)5 1 .lg ( 5 0 0 mmol )後蓋上蓋子。高壓釜 內以氮氣取代後,開始攪拌,並加熱至160°C。約30分 鐘後,開啓高壓釜的分流器,使高壓釜之釜液少量流入氮 氣中,將水與己醇經由分流器以4小時時間餾除。餾除成 份幾乎消失後再將高壓釜冷卻至約30°C。使用1H—、nC 一、119Sn — NMR分析結果,確認其含1,1,3,3 -四丁 基一 1,3 —二—己氧基-二-正噁烷約 40mmol、二丁基 錫二己基氧化物約7mmol、三丁基錫己基氧化物約4mmol 〇 步驟(3 )結束後,隨後進行步驟(1 )之處理。 於步驟(3 )結束後之高壓釜中,加入己醇(美國, Aldrich公司製,脫水級)61.5g ( 602mmol)後蓋上蓋子 。介由 SUS管與控制閥對連接高壓釜之二氧化碳的高壓 容器之2次壓力設定爲5 MPa後,開啓控制閥,將二氧化 碳導入高壓釜中。經1 0分鐘攪拌後,關閉控制閥,使高 壓釜於攪拌中升溫至180°C。此時之壓力爲·約7.5 MPa。於 此狀態下反應6小時,其後冷卻至約3 0 °C,使用分流器 將二氧化碳靜靜地分流回復至常壓,透明反應液中之碳酸 二己酯之產率爲14% 。 於步驟(1 )結束後,將含有1 %水之己醇1 〇 g靜靜 地注入高壓釜中,經約攪拌1分鐘後,停止攪拌。開啓高 壓釜後,具有白色之漿料。此白色漿料使用膜式過濾器( 日本,ADVANTEC公司製,H02 0AM2C)過濾,白色固 1280237 (68) 體成分使用20ml己醇洗淨2次,所得濾液移至茄型燒瓶 中,以160°C水浴進行加熱減壓蒸餾。將己醇與三丁基錫 己氧化物、碳酸二己酯予以蒸餾,碳酸二己酯之產率爲 13% 。餾除之三丁基錫己氧化物約2mmol。 實施例3 首先,如下所示般,由二丁基氧化錫與3—甲基一 1 - 丁醇製得具有3 -甲基-丁氧基之反應性有機金屬化合 物。 於連接有真空控制器與真空幫浦之具備分水蒸餾接受 管(Dean — Stark trap )的容量1L之4 口燒瓶中,浸漬二丁 基氧化錫(美國,Aldrich公司製)70.5g(0.28mol)與3 一甲基 一1一 丁醇(美國,Aldrich 公司製)502g(5.7mol )與攪拌所使用之旋轉子。將燒瓶浸漬於140 °C之油浴中 ,開始攪拌,並徐徐減壓至約90KPa。於此狀態下去除餾 出物之同時,緩緩減壓至85KPa。反應開始後持續12小 時。其後徐徐減壓以餾除未反應物,最後之減壓度於約 2 OOPa下以30分鐘時間餾除未反應之醇。將燒瓶由油浴 中取出,冷卻使氮氣其回復常壓。製得127g之黏稠液體 ,分析館除之液體結果,得知約態除2 6 0 m m ο 1之水。所 製得之黏稠液體使用 4一、]3C—、119Sn—NMR分析結 果,確認其含二丁基一二(3-甲基一丁氧基)一錫、1, 1,3,3 —四 丁基一 1,3—二—(3 —甲基一丁氧基)一二 一正噁烷、三丁基—(3—甲基一丁氧基)一錫。 -71 - 1280237 (69) 步驟(1 ) · 於2 OOml之高壓釜(日本,東洋高壓公司製)中,倒 入上述所得黏稠液體1 14g後蓋上蓋子。高壓釜內以氮氣 取代後,介由SUS管與控制閥對連接高壓釜之二氧化碳 的高壓容器之2次壓力設定爲5 MPa後,開啓控制閥,將 二氧化碳導入高壓釜中。經1 〇分鐘攪拌後,關閉控制閥 ,使高壓釜於攪拌中升溫至1 2 0 °C。此時,調整高壓釜內 壓爲4MP a下,持續反應4小時。中途採樣結果得知,於 反應1小時後,生成1 8% 二(3 —甲基一 丁基)碳酸酯 ,其4小時後之產率爲20.4% 。將高壓釜放冷後,分離二 氧化碳。 (步驟2 ) 於步驟(1 )結束後,將高壓釜冷卻至室溫(約2 0 °C )後,開啓並取出反應混合物。隨後將其置入具備有爲蒸 餾之冷卻管與真空幫浦與真空控制器(日本,剛野製作所 股份有限公司製)之容量3 0 0ml的茄型燒瓶中,並置入攪 拌用之旋轉子後,將此茄型燒瓶浸漬於油浴中並開始攪拌 。油浴溫度爲140 °C,於徐徐減壓並餾除3 -甲基一 1 一丁 醇後,得餾除二(3 -甲基一丁基)碳酸酯後之約9g的二 (3 —甲基一丁基)碳酸酯與1 mmol之三丁基(3 —甲基 一丁氧基)一錫。 -72- 1280237 (72) 驟(2 )所得蒸餾殘留液與3 —甲基—1 一丁醇(美國, Aldrich 公司製)5 02g ( 5.7mol )、二丁基氧化錫 lg ( 4mmol )、與攪拌所使用之旋轉子。將燒瓶浸瀆於140°C 之油浴中,開始攪拌,並徐徐減壓至約90KPa。於此狀態 下去除餾出物之同時,緩緩減壓至85KPa。反應開始後持 續2 0小時。其後徐徐減壓以餾除未反應物,最後之減壓 度於約200Pa下以30分鐘時間餾除未反應之醇。所得黏 稠液體經採樣後使用 4 一、13C—、119Sn—NMR分析結 果,確認其生成二丁基一二(3 -甲基一丁氧基)一錫與 1,1,3,3 — 四丁基一1,3 —二一(3-甲基一 丁氧基) 一二一正噁烷,隨後生成約2mmol之三丁基一(3 —甲基 -丁氧基)-錫。將其浸漬於內部液溫約93 °C之油浴中 ,減壓度爲50Pa下餾除餾出物。將燒瓶由油浴中取出, 冷卻使氮氣其回復常壓。製得1 1 〇g之黏稠液體。所得黏 稠液體使用1H—、13C—、119Sn - NMR分析結果,確認 其含二丁基一二(3 —甲基一 丁氧基)一錫與,1,1,3, 3-四丁基一 1,3—二一(3-甲基—丁氧基)一二一正噁 烷,並餾除約lmmol之三丁基一(3-甲基一丁氧基)一 錫。 產業上利用性 .. 依本發明之方法時,可由分子內至少具有2個金屬一 氧-碳鍵結之反應性有機金屬化合物與二氧化碳以高產率 方式製得碳酸酯。二氧化碳不具毒性或腐飩性且價廉,又 -75- (73) 1280237 ,本發明之方法除可使該有機金屬化合物經再生•循環使 用外,亦可將-所生成之不能再生的非反應性有機金屬化合 物排除於反應系外,故可安定且有效率地生產。此外,無 須大量使用廢棄物之脫水劑,故本發明之製造方法於產業 上具有極大用途,而具有極高之商業價値。 【圖式簡單說明】 圖1爲實施例1之步驟(1 )所使用之具有2 —乙基 己氧基之反應性有機化合物的1 19 S η — N M R圖; 圖2爲實施例1之步驟(2 )所分離餾除之不能再生 的】19Sn — NMR圖。 …76 -Column temperature: 50 ° C ( l 〇 ° C / min temperature rise) 30 (TC spray temperature: 300 ° C detector temperature: 300 ° C detection method: FID (iii) quantitative analysis of carbonate The standard sample is analyzed to be used as a basis for the calibration curve to perform quantitative analysis on the analysis sample solution. (3) Calculation method of yield of carbonate (dialkyl carbonate) The yield of dialkyl carbonate is the use of step (1) The Moir number of the metal atom contained in the reactive organometallic compound is used as a reference, and the Moir% of the obtained dialkyl carbonate is obtained with respect to the Moir number. Example 1 First, as described below, 2-butylhexyloxy-reactive organometallic compound prepared by dibutyltin oxide and 2-ethyl-1-hexanol. It is equipped with a cooling tube for distillation and a thermometer for measuring internal temperature, True 1280237 (62) The immersion of dibutyltin oxide (manufactured by Aldrich, USA) 249g (1. Omol) in a 4-liter four-necked flask of a controller used to adjust the degree of vacuum (manufactured by Nippon Seisakusho Co., Ltd.) ) with 2-ethyl-1-hexanol (Aldrich, USA) Company, dehydrated grade) 650g (5. 〇mol) and a hot water bath for stirring the rotator used. After replacing the air in the flask with nitrogen, start stirring and heat to 1 72 ° C. The water was separated from 2-ethyl-1-hexanol by a splitter while performing a reaction for about 7 hours. The final degree of pressure was 28 KPa. After the distillate portion almost disappeared, the inside of the flask was returned to normal pressure with nitrogen. Using the above operation, about 13 g of water can be distilled off. 141 g of a viscous liquid is obtained, and the obtained viscous liquid is analyzed by 1H-, 13C-, 9Sn-NMR, and it is confirmed that it contains 1, 1, 3 , 3-tetrabutyl-1,3-di(2-ethylhexyloxy)-di-n-n-n-hexane, dibutyltin bis(2-ethyl-hexyl oxide), tributyltin (2-B) Step (1) - 404 g of the above-obtained liquid was poured into a 500 ml autoclave (manufactured by Toyo, Toyo Kogyo Co., Ltd.) and covered with a lid. After replacing the inside of the autoclave with nitrogen, After the secondary pressure of the high pressure vessel connecting the carbon dioxide of the autoclave with the SUS tube and the control valve is set to 4 MPa, Start the control valve 'to introduce carbon dioxide into the autoclave. After stirring for 1 minute, close the control valve, _ warm the autoclave to 1 20 ° C during stirring. At this time 'adjust the back pressure valve to make the high pressure - the internal pressure of the autoclave It is 4 MPa. In this state, the reaction is carried out for 3 hours. Thereafter, it is cooled to about 30 ° C, and the carbon dioxide is statically shunted back to a normal pressure of 65 - (63) 1280237 by a flow divider. The yield of (2-ethylhexyl) was 25%. The reaction solution was analyzed by 4 -, _] 3C -, 1 19Sn - NMR to confirm that it contains tributyltin (2-ethyl-hexyl oxide) and The carbon dioxide adduct is about G · 1 mol (this is a non-reactive non-reactive compound). (Step 2) About 120 g of the liquid after the completion of the step (1) was fed into a thin film distillation apparatus at 130 ° C and about 65 Pa at 3 g/min using a liquid-feeding pump (LC-10AT, manufactured by Shimadzu Corporation, Japan). In Japan, "E-420" manufactured by Shibata Scientific Co., Ltd. distilled volatile components and cooled and recovered. About 14 g of the volatile component was distilled off. The carbonic acid (2-ethyl-hexyl) in the volatile component is about 50% of the di(2-ethyl-hexyl) carbonate contained in the feed liquid. The volatile component was analyzed by 13C- and 119Sn-NMR analysis to confirm that it contained tributyltin (2-ethylhexyl oxide) about 〇.〇2m〇l. (Step 3) 4 ports of 300 ml, which are equipped with a thermometer for measuring the internal temperature of the distillation tube, a vacuum pump, and a controller for adjusting the degree of vacuum (made by Nippon Seisakusho Co., Ltd.). In the flask, about 100 g of the nonvolatile component obtained in the above step and 5 g of dibutyltin oxide (manufactured by Aldrich Co., Ltd., USA) and 2-ethyl-1-hexanol (manufactured by Aldrich Co., Ltd., USA) were immersed. Grade) 216 § (1.7111111〇1) with a hot water bath for the vortex used for agitation. After replacing the air in the flask with nitrogen, stirring was started and heated to 1 72 °C. The water was separated from 2-ethyl-66-1280237 (64) benzyl-1-hexanol under a slow depressurization using a splitter while reacting for about 7 hours. The final degree of decompression is 28 KPa. After the distillate portion almost disappeared, the inside of the flask was returned to normal pressure with nitrogen. The viscous liquid was obtained, and the viscous liquid prepared was analyzed by H-,]3C-, 119Sn-NMR to confirm that it contained 1,1,3,3-tetrabutyl- 1,3-di-(2-B 1,1-hexyloxy)-di-n-n-n-hexane, dibutyltin bis(2-ethyl-hexyl oxide), tributyltin (2-ethyl-hexyl oxide) (of the aforementioned 3 compounds, the first 2 compounds are Regenerated modified organometallic compounds, the last one being a non-reactive non-reactive compound). The viscous liquid obtained in the step (3) can be recovered, and the step (1) is further carried out. 79 g of the liquid obtained above is poured into a 100 ml autoclave (manufactured by Toyo Kogyo Co., Ltd.), and the lid is placed. After replacing the inside of the autoclave with nitrogen gas, the secondary pressure of the high pressure vessel connected to the carbon dioxide of the autoclave was set to 4 MPa via a SUS pipe and a control valve, and then the control valve was opened to introduce the carbon dioxide into the autoclave. After stirring for 10 minutes, the control valve was closed, and the autoclave was heated to 120 °C with stirring. At this time, the back pressure valve was adjusted so that the internal pressure of the autoclave was 4 MPa. The reaction was carried out for 3 hours in this state, and then cooled to about 30 ° C, and the carbon dioxide was statically shunted back to normal pressure using a flow divider to obtain a transparent reaction liquid. The yield of di(2-ethylhexyl) carbonate is about 25. The liquid after the end of step (1) is about 25 g, and the liquid delivery pump (made by Shimadzu Corporation, LC-10AT) is used at 3 g/ In a minute, a thin film distillation apparatus (1280237 (65) 'E - 42 0, manufactured by Shibata Science Co., Ltd., Japan) of 130 ° C and about 65 Pa was fed to distill off volatile components, and was cooled and recovered. Distill off about 14 g of the volatile component. The carbonic acid (2-ethylhexyl) in the volatile component is about 50% of the carbonic acid (2 · (ethylhexyl)) contained in the feed solution. The volatile component liquid uses 4, 13C, and n9Sn. - NMR analysis confirmed that it contained tributyltin (2-ethylhexyl oxide) about 5 mol. Example 2 First, as shown below, a hexyloxy group was prepared from dibutyltin oxide and hexanol. In an autoclave of 200 ml (manufactured by Toyo Kogyo Co., Ltd.), 24.9 g (100 mmol) of dibutyltin oxide (manufactured by Aldrich Co., Ltd.) and hexanol (manufactured by Aldrich Co., Ltd., USA) were added. Level) 5 l.lg (5 00mmol), cover the lid. After replacing the inside of the autoclave with nitrogen, start stirring and heat to 160 ° C. After about 30 minutes, turn on the autoclave shunt to make high pressure. A small amount of the kettle liquid was poured into the nitrogen gas, and the water and hexanol were distilled off through a splitter for 4 hours. After the distillation component almost disappeared, the autoclave was cooled to about 30 ° C to obtain a viscous reaction mixture. The mixture was analyzed by 1H-, 13C-, 119Sn-NMR to confirm its 1 ,1,3,3—tetrabutyl-1,3-dihexyloxy-di-n-n-n-decane about 40 mm ο 1 '- butyltin-hexyl oxide about 6 mmol, tributyltinhexyl oxide about 4 mmol (Step 1) In a 200 ml autoclave containing 68- 1280237 (66) of the above-obtained organometallic compound having a hexyloxy group, hexanol (manufactured by Aldrich, USA, dehydrated grade) 61.5 g. (602 mmol) was added. The lid is closed on the back. After the pressure of the SUS tube and the control valve to the high pressure vessel connecting the carbon dioxide of the autoclave is set to 5 MPa, the control valve is opened to introduce carbon dioxide into the autoclave. After stirring for 1 minute, The control valve was closed, and the autoclave was heated to 180 ° C with stirring. The pressure at this time was about 7.5 MPa. The reaction was carried out for 6 hours in this state, and then cooled to about 30 ° C, and the carbon dioxide was quietly cooled using a flow divider. The ground stream is returned to normal pressure, and the yield of dihexyl carbonate in the transparent reaction solution is 14% 步骤 (Step 2) After the end of the step (1), 10 g of hexanol containing 1% of water is statically injected into the high pressure. In the kettle, after stirring for about 1 minute, the stirring is stopped. After that, the white slurry was filtered using a membrane filter (manufactured by Pharmacy, manufactured by ADVANTEC Co., Ltd., H020A142C), and the white solid component was washed twice with 20 ml of hexanol, and the obtained filtrate was transferred to an eggplant type flask. The mixture was heated under reduced pressure in a 16 (TC water bath). The hexanol was distilled with tributyltin hexoxide and dihexyl carbonate, and the yield of dihexyl carbonate was 13%. The dibutyltin hexoxide was distilled off to about 2 mmol. A viscous liquid remained on the flask. (Step 3) 'The white solid component obtained in the step (2) and the viscous liquid remaining in the flask after distillation of dihexyl carbonate were placed in an autoclave of 20 ml (曰-69-1280237 (67), Toyo In the high pressure company, hexanol (manufactured by Aldrich, USA), 5 1 .lg (500 mmol) was added and the lid was closed. After the autoclave was replaced with nitrogen, stirring was started and heated to 160 °C. After about 30 minutes, the autoclave splitter was turned on, and a small amount of the autoclave's kettle liquid was poured into the nitrogen gas, and water and hexanol were distilled off through a splitter for 4 hours. After the distillate component almost disappeared, the autoclave was cooled to about 30 °C. Using 1H-, nC-, 119Sn-NMR analysis results, it was confirmed that it contained 1,1,3,3-tetrabutyl-1,3-dihexyloxy-di-n-decane, about 40 mmol, dibutyltin dihexyl. The oxide is about 7 mmol and the tributyltinhexyl oxide is about 4 mmol. After the end of the step (3), the treatment of the step (1) is carried out. In the autoclave after the end of the step (3), 61.5 g (602 mmol) of hexanol (manufactured by Aldrich Co., Ltd., dehydrated grade) was added, and the lid was capped. After the secondary pressure of the high pressure vessel connected to the carbon dioxide of the autoclave was set to 5 MPa through the SUS pipe and the control valve, the control valve was opened to introduce the carbon dioxide into the autoclave. After stirring for 10 minutes, the control valve was closed, and the autoclave was heated to 180 ° C with stirring. The pressure at this time is about 7.5 MPa. The reaction was carried out for 6 hours in this state, and then cooled to about 30 ° C, and the carbon dioxide was statically refluxed to a normal pressure using a flow divider, and the yield of dihexyl carbonate in the transparent reaction liquid was 14%. After the end of the step (1), 1 kg of hexanol in water was poured into the autoclave, and after stirring for about 1 minute, the stirring was stopped. After the autoclave is turned on, it has a white slurry. This white slurry was filtered using a membrane filter (manufactured by ADVANTEC Co., Ltd., H02 0AM2C), and the white solid 1280237 (68) was washed twice with 20 ml of hexanol, and the filtrate was transferred to an eggplant flask at 160°. The C water bath was subjected to heating and vacuum distillation. The hexanol was distilled with tributyltin hexoxide and dihexyl carbonate, and the yield of dihexyl carbonate was 13%. The dibutyltin hexoxide was distilled off to about 2 mmol. Example 3 First, a reactive organometallic compound having a 3-methyl-butoxy group was obtained from dibutyltin oxide and 3-methyl-1-butanol as shown below. In a 4-liter 4-cylinder flask equipped with a vacuum controller and a vacuum pump with a water-distillation receiving tube (Dean-Stark trap), dibutyltin oxide (manufactured by Aldrich, USA) was immersed in 70.5 g (0.28 mol). 502 g (5.7 mol) with 3-methyl-1-butanol (manufactured by Aldrich Co., USA) and a rotator used for stirring. The flask was immersed in an oil bath at 140 ° C, stirring was started, and the pressure was gradually reduced to about 90 KPa. While the distillate was removed in this state, the pressure was gradually reduced to 85 KPa. The reaction lasted for 12 hours. Thereafter, the unreacted materials were slowly depressurized to distill off the unreacted alcohol, and finally the unreacted alcohol was distilled off at a pressure of about 200 Pa for 30 minutes. The flask was taken out of the oil bath and cooled to return nitrogen to normal pressure. 127g of viscous liquid was obtained, and the liquid result of the analysis hall was found to be about 2 600 m ο 1 of water. The obtained viscous liquid was analyzed by 4, 3C-, 119Sn-NMR, and it was confirmed that it contained dibutyl-di(3-methyl-butoxy)-tin, 1, 1, 3, 3 - 4 Butyl-1,3-di-(3-methyl-butoxy)-di-n-n-hexane, tributyl-(3-methyl-butoxy)-tin. -71 - 1280237 (69) Step (1) In a 200 ml autoclave (manufactured by Toyo Kogyo Co., Ltd., Japan), 1 14 g of the above-mentioned viscous liquid was poured, and the lid was placed. After replacing the inside of the autoclave with nitrogen gas, the secondary pressure of the high-pressure vessel connected to the carbon dioxide of the autoclave was set to 5 MPa via a SUS pipe and a control valve, and then the control valve was opened to introduce carbon dioxide into the autoclave. After stirring for 1 minute, the control valve was closed and the autoclave was heated to 120 °C with stirring. At this time, the internal pressure of the autoclave was adjusted to 4 MP a, and the reaction was continued for 4 hours. The mid-sampling results showed that after 1 hour of reaction, 1 8% of bis(3-methyl-butyl)carbonate was formed, and the yield after 2 hours was 20.4%. After the autoclave was allowed to cool, the carbon dioxide was separated. (Step 2) After the end of the step (1), after cooling the autoclave to room temperature (about 20 ° C), the reaction mixture was opened and taken out. Then, it was placed in an eggplant type flask equipped with a cooling tube and a vacuum pump and a vacuum controller (manufactured by Nagano Seisakusho Co., Ltd., Japan), and placed in a stirring rotor. Thereafter, the eggplant flask was immersed in an oil bath and stirring was started. The temperature of the oil bath was 140 ° C, and after decompressing and distilling off 3-methyl-1-butanol, about 9 g of di(3) was obtained after distilling off bis(3-methyl-butyl) carbonate. Methyl monobutyl)carbonate with 1 mmol of tributyl(3-methyl-butoxy)-tin. -72- 1280237 (72) The distillation residue obtained in the step (2) and 3 - methyl-1-butanol (manufactured by Aldrich, USA) 5 02 g (5.7 mol), dibutyltin oxide lg (4 mmol), and Stir the rotator used. The flask was immersed in an oil bath at 140 ° C, stirring was started, and the pressure was gradually reduced to about 90 KPa. While the distillate was removed in this state, the pressure was gradually reduced to 85 KPa. The reaction was continued for 20 hours after the start of the reaction. Thereafter, the unreacted materials were slowly depressurized to distill off the unreacted alcohol, and finally the unreacted alcohol was distilled off at about 200 Pa for 30 minutes. The obtained viscous liquid was sampled and analyzed by 4, 13C-, 119Sn-NMR to confirm the formation of dibutyl-di(3-methyl-butoxy)-tin and 1,1,3,3-tetradecene. The base is 1,3 -di-(3-methyl-butoxy)-di-n-n-n-hexane, followed by the formation of about 2 mmol of tributyl-(3-methyl-butoxy)-tin. This was immersed in an oil bath having an internal liquid temperature of about 93 ° C, and the distillate was distilled off under a reduced pressure of 50 Pa. The flask was taken out of the oil bath and cooled to return nitrogen to normal pressure. A viscous liquid of 1 1 〇g was obtained. The obtained viscous liquid was analyzed by 1H-, 13C-, and 119Sn-NMR to confirm that it contained dibutyl-di(3-methyl-butoxy)-tin and 1,1,3,3-tetrabutyl- 1,3-Di-(3-methyl-butoxy)-di-n-n-hexane, and about 1 mmol of tributyl-(3-methyl-butoxy)-tin was distilled off. Industrial Applicability: According to the method of the present invention, a carbonate can be obtained in a high yield from a reactive organometallic compound having at least two metal-oxygen-carbon bonds in the molecule and carbon dioxide. Carbon dioxide is not toxic or rot-resistant and inexpensive, and -75-(73) 1280237, the method of the present invention can be used to regenerate and recycle the organometallic compound, and can also generate non-reactive non-reactive Since the organometallic compound is excluded from the reaction system, it can be produced stably and efficiently. Further, since the dehydrating agent for the waste is not required to be used in a large amount, the manufacturing method of the present invention is extremely useful in the industry and has a very high commercial price. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a 1 19 S η NMR chart of a reactive organic compound having a 2-ethylhexyloxy group used in the step (1) of Example 1, and Fig. 2 is a step of Example 1. (2) 19Sn-NMR chart of the non-regenerated which was separated and distilled. ...76 -