TWI267404B - Porous spraying method and device - Google Patents
Porous spraying method and device Download PDFInfo
- Publication number
- TWI267404B TWI267404B TW93136494A TW93136494A TWI267404B TW I267404 B TWI267404 B TW I267404B TW 93136494 A TW93136494 A TW 93136494A TW 93136494 A TW93136494 A TW 93136494A TW I267404 B TWI267404 B TW I267404B
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- Prior art keywords
- liquid
- spray
- atomization
- heart
- porous
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- 238000005507 spraying Methods 0.000 title abstract 4
- 239000007921 spray Substances 0.000 claims abstract description 42
- 239000007788 liquid Substances 0.000 claims abstract description 34
- 239000002245 particle Substances 0.000 claims abstract description 5
- 238000000889 atomisation Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 239000010419 fine particle Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000008187 granular material Substances 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 230000008016 vaporization Effects 0.000 abstract 7
- 238000013022 venting Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 7
- 239000000843 powder Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 244000108452 Litchi chinensis Species 0.000 description 1
- 235000015742 Nephelium litchi Nutrition 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Nozzles (AREA)
Abstract
Description
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過去市面上所運用 的噴霧射頭來進行噴霧 生的霧滴顆粒較大,尤 此受到許多限制,其解 盡理想; 的噴霧技術方法多半係運用單孔型 技術,但透過這樣的噴霧技術所產 其是應用到量產固體粉末時,會因 決此問題的辦法有很多,但大^不 擊碎ϊ妙if 方法’係利用高壓的液體將炫化的液柱 !:上:以冷卻因而形成固體粉末,,是用高壓液體 點.ΐt )作為霧化金屬的動力•’有兩大缺 平·· 〃 _點,廷樣製成的粉末形狀不規則,且表面凹凸不 Ζ ’第一點’這些粉末容易氧化或需要更多的程序將由表 面的油清洗乾淨; 气、f:喷霧技術方法,係利用極高壓的氣體(多半是氮 二或t氣)來^碎溶化的液柱,然後經冷卻而形成固體粉 古,故類方法也有兩大缺點:第一點,氣體所需的壓力很 :,相對的,生產成本也跟著提高;第二點,產量因受到 贺霧頭的設計,而有所限制; 本發明人有鑑於以上所述,乃以從事相關產業設計及In the past, the spray nozzles used in the market to spray the droplets of the droplets are large, and in particular, they are subject to many restrictions, and the solution is ideal. The spray technique is mostly based on the single-hole technique, but through such a spray technique. When it is applied to the mass production of solid powder, there are many ways to solve this problem, but the big ^ does not break the if if if method ' is a liquid column that will stun the liquid with high pressure!: Top: to cool Forming a solid powder, using a high-pressure liquid point. ΐt) as the power of the atomized metal • 'There are two major defects ·· 〃 _ point, the shape of the powder made by the sample is irregular, and the surface is not bumpy. 'First Point 'These powders are easily oxidized or require more procedures to be cleaned by the surface oil; gas, f: spray technology method, using extremely high pressure gas (mostly nitrogen or t gas) to melt the liquid column Then, after cooling to form a solid powder, the method has two major drawbacks: First, the pressure required for the gas is very:, relative, the production cost is also increased; second, the yield is due to the fog Design, and Limited; the present invention have a view of the above, in the related industries are based on the design and
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五、發明說明(2) 開發之多年經驗,加以研究 【發明内容】 本發明之主要目的,將 型喷霧方法,使該液體能達 凝固後成為極細之粉末,並 【實施方式】 ’遂有本發明之開發。 該欲霧化的液體透過一種多孔 到霧化成極細顆粒,經過冷卻 有效的達到生產量。 π Μ ΐ二?第一圖、第四圖及第八圖所示,將該欲霧化的 ^ “夕孔型噴霧裝置(1 )之進料頭(丨〇 )的進料口 ^ ^ ^ ^至管道(1 1 ),並經該管道(1 1 )内的加熱棒 ’、旋片(1 5 1 )維持適當溫度及攪拌,其該液體 進入至錐形空間(12)時’會被該喷霧心⑶)之上錐形 體(23)均勻的分散至各液孔(22),並從該各液孔 (22)流^至該霧化室(3〇)之霧化空間(33); 在上述動作的同時,該進氣口(32)會注入一氣體至 該空間(311 ),並延著分壓(3"流至該各氣孔 (3 1 2 )且流出,同時與該各液孔(22 )所流出的液體做 衝撞,即為第一次霧化形成細小顆粒,並向下錐形體 (2 4 )中心飄散; 其該各液孔(22 )所流出 粒,在該下錐形體(24 ) ,因此經第一次霧化成的 即為第一次務化;而該所 出口 (34 )受到壓縮時, 炸,使顆粒變得更為細 清參閱弟二及第三圖所示, 之液體經第一次霧化成的細小顆 中心互相撞擊,並形成環形渦流 細小顆粒分散成更細小的顆粒, 產生的渦流在該霧化室(30 )之 會經該出口 (34)喷出後產生爆V. DESCRIPTION OF THE INVENTION (2) Years of experience in development, research [invention] The main object of the present invention is to use a spray method to make the liquid become a fine powder after solidification, and [embodiment] Development of the invention. The liquid to be atomized passes through a porous to atomized into extremely fine particles, and is cooled to be effective in achieving throughput. π Μ ΐ二? The first, fourth and eighth figures show the feed port of the feed head (丨〇) of ^ to the pipe (1 1 ), and maintain the proper temperature and agitation through the heating rod ', the rotary vane (1 5 1) in the pipe (1 1 ), and the liquid will enter the conical space (12) The cone (23) above the spray core (3) is evenly dispersed to each liquid hole (22), and flows from the liquid holes (22) to the atomization space of the spray chamber (3). At the same time as the above action, the air inlet (32) will inject a gas into the space (311), and a partial pressure (3" flows to the air holes (3 1 2) and flows out, simultaneously with The liquid flowing out of each liquid hole (22) collides, that is, the first atomization forms fine particles, and the center of the downward cone (24) is dispersed; the liquid holes (22) flow out of the particles, The lower cone (24), so the first atomization is the first time; and the outlet (34) is compressed, and the particles are made finer. See the second and third As shown in the figure, the liquid passes through the first The sub-atomized fine particles collide with each other and form an annular vortex. The fine particles are dispersed into finer particles, and the generated eddy current is generated after the spray chamber (30) is ejected through the outlet (34).
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五、發明說明(3) 小’即為第三次霧化。 明苓閱第五至第八圖所示,該多孔型噴 係由一進料頭(10)、-喷霧心(20)及一 Π() 所構成; 7叹霧化室(30 ) 請第五圖所示,該進料㊣(1〇)係 體狀’其透空部份上端為f = ς枝 錐形空間(1 2 ) ,1兮、#极,, Λ /卜鲕為一種錐形的 一延,、該進枓頭(10 )之下端外緣延伸出有 又 ,該進料頭(10)之上端周圍一適當處< 二),而該進料口(14)與該管道⑴): =⑴Γ二i、車内裂設有一加熱管(15),其該加熱 g ( 1 5 ) ό又有連續性的螺旋片(j 5 1 ); 請參閱第六圖所示,該喷霧心(2〇 )係為一種上、 知錐形的立體物,其該外圍環繞延伸出一延伸段(2 1 ), 其該延伸段(2 1 )上環設有複數個液孔(2 2 ),其該嗜霧 心(2 0 )之上錐形體(2 3 )之表面設有一規則性的紋路 (圖上未示)’而該噴霧心(20 )之下錐形體(24 )之表 面同樣也設有一規則性的紋路(圖上未示); 請參閱第七圖所示,霧化室(3 〇 )係為一種透空的倒 錐體物,其上端面為一内凹狀,並環設有分壓環(31), 其該分壓環(31)與上端面的内圍保有一適當距離,形成 一空間(311 ),在該分壓環(31 )之周面開有複數個氣 孔(312) ’在該上端的外圍設有一進氣孔(32),並與 該空間(3 11 )相通,而該霧化室(3 0 )内之透空部分為 霧化空間(3 3 ),該霧化室(3 0 )底端開設有一出口V. Description of invention (3) Small ' is the third atomization. As shown in the fifth to eighth figures, the porous spray system consists of a feed head (10), a spray heart (20) and a weir (); 7 sigh spray chamber (30) As shown in the fifth figure, the feed is positive (1〇) and the upper end of the transparent part is f = lychee cone space (1 2 ), 1兮, #极,, Λ /卜鲕 is a kind a tapered extension, the outer edge of the lower end of the feed head (10) extends, and a suitable portion of the upper end of the feed head (10) is a second portion, and the feed port (14) is The pipe (1)): = (1) Γ二i, the inner crack is provided with a heating pipe (15), and the heating g (15) ό has a continuous spiral piece (j 5 1 ); see the sixth figure, The spray core (2〇) is an upper and a cone-shaped three-dimensional object, and the periphery thereof extends around an extension section (2 1 ), and the extension section (2 1 ) is provided with a plurality of liquid holes on the upper ring ( 2 2), the surface of the cone (2 3 ) above the haze (20) is provided with a regular texture (not shown) and the cone (20) below the cone (24) The surface also has a regular texture (not shown); please As shown in the seventh figure, the atomization chamber (3 〇) is a hollow inverted cone, the upper end surface of which is a concave shape, and the ring is provided with a pressure dividing ring (31), and the pressure dividing ring is provided. (31) maintaining an appropriate distance from the inner circumference of the upper end surface to form a space (311), and a plurality of air holes (312) are formed on the circumferential surface of the pressure dividing ring (31). a hole (32) communicating with the space (3 11 ), wherein the transparent portion in the spray chamber (30) is an atomization space (3 3 ), and a bottom end of the spray chamber (30) is opened Export
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五、發明說明(4) (34 ); 請參第五至第八圖所示,將該噴霧心(2 0 )對應該霧 化室(30)之上端面並裝設上,其該喷霧心(20)之液孔 (22 )與該霧化室(30 )之氣孔(312 )呈一垂直狀態, 接者將該進料頭(10 )之下端對應該霧化室(30 )之上端 並裴設上,使該喷霧心(20)夾於該進料頭(iq)盘霖作 間,其中該嗜霧心叫之上2雜(23 = 1該進料頭(10)之錐形空間(12),而該上錐形體 與錐形空間(12)保持一適當距離。V. Description of the invention (4) (34); Please refer to the fifth to eighth figures, the spray core (20) corresponding to the upper end surface of the spray chamber (30), and the spray The liquid hole (22) of the core (20) is perpendicular to the air hole (312) of the spray chamber (30), and the lower end of the feed head (10) corresponds to the upper end of the spray chamber (30). And arranging, so that the spray heart (20) is sandwiched between the feeding head (iq), wherein the misty heart is called 2 (23 = 1 cone of the feeding head (10) The space (12) is maintained at an appropriate distance from the tapered space (12).
1267404 圖式簡單說明 【圖式簡單說明】1267404 Simple description of the schema [Simple description of the schema]
第 一 圖 為 本發 明 之 第 一 次 霧 化 實 施 圖 第 _ _一 圖 為 本發 明 之 第 二 次 霧 化 實 施 圖 第 圖 為 本發 明 之 第 三 次 霧 化 實 施 圖 第 四 圖 為 本發 明 之 氣 體 流 向 圖 第 五 圖 為 多孔 型 喷 霧 裝 置 之 進 料 頭 之 剖 面 圖 第 六 圖 為 多孔 型 喷 霧 裝 置 之 喷 霧 心 之 剖 面 圖 第 七 圖 為 多孔 型 喷 霧 裝 置 之 霧 化 室 之 剖 面 圖 第 八 圖 為 多孔 型 喷 霧 裝 置 之 組 合 剖 面 圖 【主要元件符號說明】 (1 )多孔型喷霧裝置 (1 0 )進料頭 (11 ) 管道 (1 2 )錐形空間 (13 ) 延伸段 (1 4 )進料口 (15 ) 加熱棒 (1 5 1 )螺旋片 (20 )喷霧心 (21 ) 延伸段 (2 2 )液孔 (23 ) 上錐形體 (24 )下錐形體 (3 0 )霧化室 (31 ) 分壓環 (311 )空間 (312 ) 氣孑L (3 2 )進氣孔 (33 ) 霧化空間 (34 )出口1 is a first atomization implementation diagram of the present invention, a second atomization implementation diagram of the present invention, and a fourth atomization implementation diagram of the present invention. Gas flow diagram Figure 5 is a cross-sectional view of the feed head of the porous spray device. Figure 6 is a cross-sectional view of the spray heart of the porous spray device. Figure 7 is a cross-section of the spray chamber of the porous spray device. Figure 8 is a combined sectional view of a porous spray device [Description of main components] (1) Porous spray device (10) Feed head (11) Pipe (1 2) Tapered space (13) Extension Section (1 4 ) Feed port (15 ) Heat rod (1 5 1 ) Spiral piece (20 ) Spray core (21 ) Extension section (2 2 ) Liquid hole (23) Upper cone (24) Lower cone ( 3 0 ) spray chamber (31 ) partial pressure ring (311 ) space (312 ) gas 孑 L (3 2 ) air inlet hole (33) atomization space (34) outlet
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW93136494A TWI267404B (en) | 2004-11-26 | 2004-11-26 | Porous spraying method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW93136494A TWI267404B (en) | 2004-11-26 | 2004-11-26 | Porous spraying method and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW200510069A TW200510069A (en) | 2005-03-16 |
| TWI267404B true TWI267404B (en) | 2006-12-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW93136494A TWI267404B (en) | 2004-11-26 | 2004-11-26 | Porous spraying method and device |
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| Country | Link |
|---|---|
| TW (1) | TWI267404B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6808122B2 (en) | 2002-08-19 | 2004-10-26 | Illinois Tool Works, Inc. | Spray gun with improved pre-atomization fluid mixing and breakup |
| US7762476B2 (en) | 2002-08-19 | 2010-07-27 | Illinois Tool Works Inc. | Spray gun with improved atomization |
| US7926733B2 (en) | 2004-06-30 | 2011-04-19 | Illinois Tool Works Inc. | Fluid atomizing system and method |
| US7883026B2 (en) | 2004-06-30 | 2011-02-08 | Illinois Tool Works Inc. | Fluid atomizing system and method |
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2004
- 2004-11-26 TW TW93136494A patent/TWI267404B/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| TW200510069A (en) | 2005-03-16 |
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