TW202536230A - Silicon oxide vapor-deposited film, molded article containing the film, and method for producing the molded article - Google Patents
Silicon oxide vapor-deposited film, molded article containing the film, and method for producing the molded articleInfo
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- TW202536230A TW202536230A TW114103230A TW114103230A TW202536230A TW 202536230 A TW202536230 A TW 202536230A TW 114103230 A TW114103230 A TW 114103230A TW 114103230 A TW114103230 A TW 114103230A TW 202536230 A TW202536230 A TW 202536230A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/42—Silicides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
- C23C16/505—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
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Abstract
本發明的目的在於提供一種油脂或含油脂的組成物的滑落性及/或疏油功能高的氧化矽蒸鍍膜、及由油脂的滑落性及/或疏油功能高的氧化矽蒸鍍膜被膜的成形品。具體而言,提供一種氧化矽蒸鍍膜,其中於所述氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,離子強度AO相對於離子強度B的比例(離子強度AO/離子強度B)為26以上。The purpose of this invention is to provide a silicon oxide vapor deposition film with high slip properties and/or oleophobic properties of grease or grease-containing compositions, and a molded article of a silicon oxide vapor deposition film coating with high slip properties and/or oleophobic properties of grease. Specifically, a silicon oxide vapor deposition film is provided, wherein the ratio of ionic strength AO to ionic strength B (ionic strength AO/ionic strength B) in the ionic strength obtained by time-of-flight secondary ionic mass analysis on the surface of the silicon oxide vapor deposition film is 26 or more.
Description
本發明是有關於一種氧化矽蒸鍍膜及由氧化矽蒸鍍膜被覆的成形品。本發明尤其是有關於一種油脂或含油脂的組成物的滑落性及/或疏油功能高的氧化矽蒸鍍膜及含有此膜的成形品。This invention relates to a silicon oxide vapor deposition film and a molded article coated with the silicon oxide vapor deposition film. In particular, this invention relates to a silicon oxide vapor deposition film with high slip resistance and/or oleophobic properties for grease or grease-containing compositions and a molded article containing the film.
自先前起,為了改善各種基體的特性,而於表面形成膜。例如,於包裝材料中,於塑膠的成形品的表面利用電漿化學氣相沈積(chemical vapor deposition,CVD)法形成蒸鍍膜,來提高氣體遮斷性。Previously, films were formed on surfaces to improve the properties of various substrates. For example, in packaging materials, vapor-deposited films are formed on the surface of molded plastic articles using the plasma chemical vapor deposition (CVD) method to improve gas barrier properties.
例如,已知有一種塑膠容器的製造方法,其特徵在於:於至少使用有機矽化合物與氧或具有氧化力的氣體,並利用電漿CVD法於塑膠容器的至少單側上形成如下障壁層(蒸鍍膜)、即、含有矽氧化物、與包含碳、氫、矽及氧中的至少一種或兩種以上的元素的化合物中的至少一種的障壁層(蒸鍍膜)時,有機矽化合物的濃度發生變化。再者,有機矽化合物(六甲基二矽氧烷)與氧的氣體流量比為1:2、1:20、1:100(參照專利文獻1)。For example, a method for manufacturing a plastic container is known, characterized in that: when at least an organosilicon compound and oxygen or an oxidizing gas are used, and a barrier layer (vapor deposition film) is formed on at least one side of the plastic container using plasma CVD, namely, a barrier layer (vapor deposition film) containing silicon oxide and at least one of a compound containing at least one or more elements selected from carbon, hydrogen, silicon and oxygen, the concentration of the organosilicon compound changes. Furthermore, the gas flow ratio of the organosilicon compound (hexamethyldisiloxane) to oxygen is 1:2, 1:20, or 1:100 (see Patent Document 1).
另外,示出了:以有機矽化合物氣體與包含氧原子的氣體的流量比為1:3~50的範圍來製造、且包含相對於Si原子數100而O原子數為170~200及C原子數為30以下的成分比例的氧化矽膜具有阻氣性(參照專利文獻2)。In addition, it is shown that a silicon oxide film manufactured with a flow ratio of organosilicon compound gas to oxygen-containing gas in the range of 1:3 to 50, and containing a component ratio of 100 Si atoms, 170 to 200 O atoms, and 30 or less C atoms, has gas barrier properties (see Patent Document 2).
另一方面,如容器或烹飪器具等般,若使用後的清洗性、內容物的排出性良好,則作業性提高,對環境的負荷亦變低。因此,作為容器或烹飪器具等的基體的特性,亦要求疏水性、疏油性。關於疏水性,例如提出了一種瓶(bottle),其中藉由形成包含氮、矽、碳及氫的有機系矽化合物膜,並於其表面利用CVD法(六甲基二矽氧烷與氧的氣體流量比為1:4)形成以氧化矽化合物為主成分的氧化矽化合物膜,藉此排水性亦良好(參照專利文獻3)。另外,亦提出了一種成形品,其由疏油性良好的氧化矽蒸鍍膜被覆(專利文獻4)。 但是,專利文獻4的氧化矽蒸鍍膜存在如下問題:雖具有疏油性,但藉由與油脂長期接觸、或與油脂於高溫下接觸而會使疏油性劣化,關於長期或於高溫狀態下維持疏油性的良好的氧化矽化合物膜,並沒有進行充分的研究。 [現有技術文獻] [專利文獻] On the other hand, for items such as containers or cooking utensils, good cleanability and drainage after use improve workability and reduce environmental impact. Therefore, the properties of the substrate for containers or cooking utensils must be hydrophobic and oleophobic. Regarding hydrophobicity, for example, a bottle has been proposed in which an organic silicon compound film containing nitrogen, silicon, carbon, and hydrogen is formed, and a silicon oxide compound film with silicon oxide as the main component is formed on its surface using a CVD method (the gas flow ratio of hexamethyldisiloxane to oxygen is 1:4), thereby achieving good drainage (see Patent 3). Additionally, a molded article has been proposed that is coated with a silicon oxide vapor-deposited film with good oleophobic properties (Patent 4). However, the silicon oxide vapor-deposited film in Patent 4 has the following problem: although it is oleophobic, this oleophobicity deteriorates with prolonged contact with oils or contact with oils at high temperatures. Sufficient research has not been conducted on silicon oxide films that maintain good oleophobicity over long periods or at high temperatures. [Prior Art Documents] [Patent Documents]
[專利文獻1]日本專利特開2000-255579號公報 [專利文獻2]日本專利特開2003-53873號公報 [專利文獻3]日本專利特開2009-46162號公報 [專利文獻4]日本專利特開2023-95740號公報 [Patent Document 1] Japanese Patent Application Publication No. 2000-255579 [Patent Document 2] Japanese Patent Application Publication No. 2003-53873 [Patent Document 3] Japanese Patent Application Publication No. 2009-46162 [Patent Document 4] Japanese Patent Application Publication No. 2023-95740
本發明的課題為提供一種即便與油脂或含油脂的組成物長期或於高溫下接觸亦具有油脂或含油脂的組成物的滑落性及/或疏油功能的氧化矽蒸鍍膜,進而提供一種由即便與油脂或含油脂的組成物長期或於高溫下接觸亦具有油脂或含油脂的組成物的滑落性及/或疏油功能的氧化矽蒸鍍膜被膜的成形品。The present invention addresses the problem of providing a silicon oxide vapor deposition film that retains the slip-off properties and/or oleophobic functions of oils or oil-containing compositions even when in contact with oils or oil-containing compositions for a long period of time or at high temperatures, and further provides a molded article of a silicon oxide vapor deposition film coating that retains the slip-off properties and/or oleophobic functions of oils or oil-containing compositions even when in contact with oils or oil-containing compositions for a long period of time or at high temperatures.
本發明者等人進行了努力研究,結果發現,藉由使用以一定比例包含羥基與烷氧基的氧化矽蒸鍍膜,可獲得即便與油脂或含油脂的組成物長期或於高溫下接觸亦具有高的油脂或含油脂的組成物的滑落性及/或疏油功能的被膜及具有該被膜的成形品,從而完成了本發明。Through diligent research, the inventors discovered that by using a silicon oxide vapor deposition film containing hydroxyl and alkoxy groups in a certain proportion, a coating film and a molded article having the coating film can be obtained that exhibits high slip resistance and/or oleophobic function to oils or oil-containing components even when in contact with oils or oil-containing components for a long time or at high temperatures, thus completing the present invention.
即,本發明的態樣之一可為與下文相關的內容。 〔1〕一種氧化矽蒸鍍膜,其中 於所述氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,離子強度AO相對於離子強度B的比例(離子強度AO/離子強度B)為26以上。 (其中, 離子強度B為m/z是78.99的正離子、m/z是138.95的正離子的各離子的強度的合計, 離子強度AO為m/z是31.02的負離子、m/z是59.00的負離子、m/z是74.99的負離子、m/z是102.97的正離子、及m/z是134.96的負離子的各離子的強度的合計) 〔2〕如所述〔1〕記載的氧化矽蒸鍍膜,其中於所述氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,離子強度R相對於離子強度A的比例(離子強度R/離子強度A)為0.3以下。 (其中,離子強度A為m/z是43.00的正離子、m/z是59.03的正離子、及m/z是73.05的正離子的各離子的強度的合計,離子強度R為m/z是29.04的正離子、及m/z是55.06的正離子的各離子強度的合計值) 〔3〕如所述〔1〕或〔2〕記載的氧化矽蒸鍍膜,其中 於所述氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,所述離子強度AO相對於所述離子強度A的比例(離子強度AO/離子強度A)為0.1以上,及/或所述離子強度A與所述離子強度AO的合計相對於離子強度S的比例((離子強度A+離子強度AO)/離子強度S)為100以上,及/或所述離子強度AO相對於離子強度S的比例(離子強度AO/離子強度S)為30以上。 (其中, 離子強度S為m/z是43.97的正離子的強度, 離子強度A為m/z是43.00的正離子、m/z是59.03的正離子、及m/z是73.05的正離子的各離子的強度的合計) 〔4〕如所述〔1〕至〔3〕中任一項記載的氧化矽蒸鍍膜,其中所述氧化矽蒸鍍膜於使用菜籽油作為油時的以下的油脂的滑落性試驗中具有300秒以下的滑落性。 油脂的滑落性:於相對於鉛垂而傾斜70°的氧化矽蒸鍍膜試樣表面上24±0.5 mg的菜籽油的油脂滴的後端於23±3℃下於所述試樣表面上移動6 mm的時間(秒) 〔5〕如所述〔1〕至〔4〕中任一項記載的氧化矽蒸鍍膜,其中氧化矽蒸鍍膜為源自六甲基二矽氧烷的膜。 〔6〕一種成形品,其表面由如所述〔1〕至〔5〕中任一項記載的氧化矽蒸鍍膜被覆。 〔7〕如所述〔6〕記載的成形品,其中成形品為由選自樹脂、玻璃、金屬、陶土及紙中的材料成形而成的容器、配管或烹飪器具。 〔8〕一種成形品的製造方法,所述成形品由所述氧化矽蒸鍍膜被覆,所述製造方法包括: (A)準備成形品的步驟、以及(B)於所述成形品的表面被覆如所述〔1〕至〔5〕中任一項記載的氧化矽蒸鍍膜的步驟。 〔9〕如所述〔8〕記載的製造方法,其中所述被覆是藉由使用有機矽化合物與任意的氧化性氣體作為反應氣體的電漿CVD法來進行。 〔10〕如所述〔8〕或〔9〕記載的製造方法,其中所述氧化矽蒸鍍膜為源自六甲基二矽氧烷的膜。 That is, one aspect of the present invention may be the content related to the following. [1] A silicon oxide vapor deposition film, wherein of the ionic strengths obtained by time-of-flight secondary ionic mass analysis on the surface of the silicon oxide vapor deposition film, the ratio of ionic strength AO to ionic strength B (ionic strength AO/ionic strength B) is 26 or more. (Wherein, ionic strength B is the sum of the strengths of all ions with m/z of 78.99 and m/z of 138.95; ionic strength AO is the sum of the strengths of all ions with m/z of 31.02, m/z of 59.00, m/z of 74.99, m/z of 102.97, and m/z of 134.96.) [2] The silicon oxide vapor deposition film as described in [1], wherein the ratio of ionic intensity R to ionic intensity A (ionic intensity R/ionic intensity A) in the ionic intensity obtained by time-of-flight secondary ionic mass analysis on the surface of the silicon oxide vapor deposition film is 0.3 or less. (Where, ionic strength A is the sum of the strengths of the positive ions with m/z of 43.00, m/z of 59.03, and m/z of 73.05, and ionic strength R is the sum of the strengths of the positive ions with m/z of 29.04 and m/z of 55.06) [3] The silicon oxide vapor deposition film as described in [1] or [2], wherein In the ionic strength measurements obtained using time-of-flight secondary ionic mass analysis on the surface of the silicon oxide vapor-deposited film, the ratio of ionic strength AO to ionic strength A (ionic strength AO/ionic strength A) is 0.1 or more, and/or the ratio of the sum of ionic strength A and ionic strength AO to ionic strength S ((ionic strength A + ionic strength AO)/ionic strength S) is 100 or more, and/or the ratio of ionic strength AO to ionic strength S (ionic strength AO/ionic strength S) is 30 or more. (Where, ionic strength S is the strength of a positive ion with m/z of 43.97, ionic strength A is the sum of the strengths of the positive ions with m/z of 43.00, m/z of 59.03, and m/z of 73.05) [4] A silicon dioxide vapor deposition film as described in any of [1] to [3], wherein the silicon dioxide vapor deposition film exhibits a slip resistance of less than 300 seconds in the following oil slip resistance test when rapeseed oil is used as the oil. Oil slippage: The time (in seconds) for the trailing end of an oil droplet of 24 ± 0.5 mg of rapeseed oil to travel 6 mm across the surface of a silicon oxide vapor-coated sample at 23 ± 3 °C, at a 70° angle relative to the lead. [5] A silicon oxide vapor-coated film as described in any of [1] to [4], wherein the silicon oxide vapor-coated film is derived from hexamethyldisiloxane. [6] A molded article whose surface is covered with a silicon oxide vapor-coated film as described in any of [1] to [5]. [7] A molded article as described in [6], wherein the molded article is a container, piping, or cooking utensil formed from a material selected from resin, glass, metal, clay, and paper. [8] A method of manufacturing a molded article, said molded article being coated with the silicon oxide vapor deposition film, said method comprising: (A) a step of preparing the molded article, and (B) a step of coating the surface of said molded article with the silicon oxide vapor deposition film as described in any one of [1] to [5]. [9] A method of manufacturing as described in [8], wherein said coating is performed by plasma CVD using an organosilicon compound and any oxidizing gas as the reaction gas. [10] A method of manufacturing as described in [8] or [9], wherein said silicon oxide vapor deposition film is a film derived from hexamethyldisiloxane.
藉由本發明,可提供一種即便與油脂或含油脂的組成物長期或於高溫下接觸、油脂或含油脂的組成物的滑落性及/或疏油性亦優異的氧化矽蒸鍍膜。於與油脂的長期接觸中,例如,可於100℃以下、或60℃以下以8週以上、於40℃以下、室溫附近(23℃±3℃)下以128週的長期間維持功能。另外,於耐熱性(高溫耐久性)方面,亦可於100℃~250℃、或150℃~200℃下維持功能。另外,於表面被覆有該氧化矽蒸鍍膜的成形品可期待油脂污垢容易脫落、對油脂污垢的清洗性變得良好。另外,於成形品為容器、配管等的情況下,亦可期待除油性良好、難以產生油脂殘留。This invention provides a silicon oxide vapor deposition film that exhibits excellent slip resistance and/or oleophobicity even after prolonged contact with greases or grease-containing components, or at high temperatures. In prolonged contact with greases, for example, it can maintain its function for more than 8 weeks at temperatures below 100°C or below 60°C, or for 128 weeks at temperatures below 40°C or near room temperature (23°C ± 3°C). Furthermore, in terms of heat resistance (high-temperature durability), it can maintain its function at temperatures between 100°C and 250°C, or between 150°C and 200°C. Additionally, molded articles with this silicon oxide vapor deposition film on their surface are expected to exhibit easy removal of grease contaminants and excellent cleanability of grease. In addition, when the molded product is a container, piping, etc., it can be expected to have good degreasing properties and be difficult to produce grease residue.
以下,對本發明詳細地進行例示說明。再者,於本發明的實施形態中,A(數值)~B(數值)是指A以上且B以下。再者,關於以下例示的較佳的態樣或更佳的態樣等,無論「較佳」或「更佳」等表述如何,均可適宜地相互組合來使用。另外,數值範圍的記載為例示,無論「較佳」或「更佳」等表述如何,亦可較佳地使用將各範圍的上限與下限以及實施例的數值適宜組合而得的範圍。進而,「含有」或「包含」等用語可適宜地改稱為「本質上由…形成」或「僅由…形成」。The present invention will now be described in detail with examples. Furthermore, in the embodiments of the present invention, A (numerical value) to B (numerical value) refers to A and below B. Furthermore, regarding the preferred or even better embodiments illustrated below, regardless of the use of terms such as "preferential" or "more preferred," they can be appropriately combined with each other. Additionally, the description of numerical ranges is illustrative; regardless of the use of terms such as "preferential" or "more preferred," the range obtained by appropriately combining the upper and lower limits of each range with the numerical values of the embodiments can be used. Moreover, terms such as "containing" or "including" can be appropriately changed to "substantially formed by" or "formed solely by."
[氧化矽蒸鍍膜] 本發明的氧化矽蒸鍍膜為於氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,(a)離子強度AO相對於離子強度B的比例(離子強度AO/離子強度B)為26以上的氧化矽蒸鍍膜。本發明的氧化矽蒸鍍膜較佳為於氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,(b)離子強度R相對於離子強度A的比例(離子強度R/離子強度A)為0.3以下、及/或(c)所述離子強度AO相對於離子強度A的比例(離子強度AO/離子強度A)為0.1以上或0.2以上、及/或(d)離子強度A與所述離子強度AO的合計相對於離子強度S的比例((離子強度A+離子強度AO)/離子強度S)為100以上、及/或(e)所述離子強度AO相對於離子強度S的比例(離子強度AO/離子強度S)為30以上的氧化矽蒸鍍膜。其中,離子s、離子a、離子ao、離子b、離子r、離子強度S、離子強度A、離子強度AO、離子強度B、離子強度R如以下所述。 [Silicon Oxide Evaporation Film] The silicon oxide evaporation film of the present invention is a silicon oxide evaporation film on the surface of which, in the ionic strength obtained by time-of-flight secondary ionic mass analysis, (a) the ratio of ionic strength AO to ionic strength B (ionic strength AO/ionic strength B) is 26 or more. The silicon oxide vapor deposition film of the present invention preferably has the following properties in the ionic strength obtained by time-of-flight secondary ionic mass analysis on the surface of the silicon oxide vapor deposition film: (b) the ratio of ionic strength R to ionic strength A (ionic strength R/ionic strength A) is 0.3 or less, and/or (c) the ratio of ionic strength AO to ionic strength A (ionic strength AO/ionic strength A) A silicon oxide vapor deposition film having an ion strength of 0.1 or higher, or 0.2 or higher, and/or (d) the ratio of the sum of ionic strength A and ionic strength AO to ionic strength S ((ionic strength A + ionic strength AO) / ionic strength S) is 100 or higher, and/or (e) the ratio of ionic strength AO to ionic strength S (ionic strength AO / ionic strength S) is 30 or higher. Wherein, ions s, ion a, ion ao, ion b, ion r, ionic strength S, ionic strength A, ionic strength AO, ionic strength B, and ionic strength R are as described below.
離子s為m/z是43.97的正離子。 離子a為m/z是43.00的正離子、m/z是59.03的正離子、及m/z是73.05的正離子。 離子ao為m/z是31.02的負離子、m/z是59.00的負離子、m/z是74.99的負離子、m/z是102.97的正離子、及m/z是134.96的負離子。 離子b為m/z是78.99的正離子、及m/z是138.95的正離子。 離子r為m/z是29.04的正離子、及m/z是55.06的正離子。 Ion s is a positive ion with an m/z of 43.97. Ion a is a positive ion with an m/z of 43.00, an m/z of 59.03, and an m/z of 73.05. Ion ao is a negative ion with an m/z of 31.02, an m/z of 59.00, an m/z of 74.99, an m/z of 102.97, and an m/z of 134.96. Ion b is a positive ion with an m/z of 78.99 and an m/z of 138.95. The ions r are positive ions with m/z of 29.04 and positive ions with m/z of 55.06.
離子強度S為m/z是43.97的正離子的強度。 離子強度A為m/z是43.00的正離子、m/z是59.03的正離子、及m/z是73.05的正離子的各離子的強度的合計。 離子強度AO為m/z是31.02的負離子、m/z是59.00的負離子、m/z是74.99的負離子、m/z是102.97的正離子、及m/z是134.96的負離子的各離子的強度的合計。 離子強度B為m/z是78.99的正離子、及m/z是138.95的正離子的各離子的強度的合計。 離子強度R為m/z是29.04的正離子、及m/z是55.06的正離子的各離子強度的合計。 Ionic strength S is the strength of a positive ion with m/z 43.97. Ionic strength A is the sum of the strengths of the positive ions with m/z 43.00, m/z 59.03, and m/z 73.05. Ionic strength AO is the sum of the strengths of the negative ions with m/z 31.02, m/z 59.00, m/z 74.99, m/z 102.97, and m/z 134.96. Ionic strength B is the sum of the strengths of the positive ions with m/z 78.99 and m/z 138.95. Ionic strength R is the sum of the strengths of the positive ions with m/z 29.04 and m/z 55.06.
再者,於本發明中,於飛行時間二次離子質量分析法中檢測出的離子藉由m/z(離子的質量m除以離子的價數而得的值:無量綱量的值)來識別。另外,離子的強度(離子強度)為利用飛行時間二次離子質量分析法檢測出的依存於離子的個數的值(針對各m/z的每一離子而檢測出的值)。Furthermore, in this invention, the ions detected by time-of-flight secondary ion mass analysis are identified by m/z (the value obtained by dividing the mass m of the ion by the valence of the ion: a value without dimensions). Additionally, the ion intensity (ionic strength) is a value dependent on the number of ions detected using time-of-flight secondary ion mass analysis (the value detected for each ion at each m/z).
本發明的氧化矽蒸鍍膜可利用使用包含有機矽化合物的反應性氣體的電漿CVD法來製造,設想藉由使羥基與烷氧基以一定比例殘存於氧化矽蒸鍍膜中,而顯現出油脂或含油脂的組成物的滑落性及/或疏油性。The silicon oxide vapor deposition film of this invention can be manufactured by plasma CVD using a reactive gas containing organosilicon compounds. It is envisioned that by leaving hydroxyl groups and alkoxy groups in a certain proportion in the silicon oxide vapor deposition film, the film will exhibit the slipperiness and/or oleophobicity of grease or grease-containing components.
氧化矽蒸鍍膜中的包含羥基及/或烷氧基及/或烷基的成分的含量與藉由利用飛行時間型二次離子質量分析法(Time of Flight-Secondary Ion Mass Spectrometry,TOF-SIMS)對氧化矽蒸鍍膜的表面進行分析而獲得的、源自官能基的波峰的強度相關,因此於本發明的氧化矽蒸鍍膜中,將飛行時間型二次離子質量分析法中的、設想包含羥基及/或烷氧基及/或烷基的離子的離子強度相對於設想僅源自氧化矽的離子的離子強度為一定比例作為必要條件。The content of hydroxyl and/or alkoxy and/or alkyl components in the silicon oxide vapor deposition film is related to the intensity of the peaks originating from functional groups obtained by analyzing the surface of the silicon oxide vapor deposition film using Time-of-Flight-Secondary Ion Mass Spectrometry (TOF-SIMS). Therefore, in the silicon oxide vapor deposition film of the present invention, a certain ratio between the ionic intensity of ions desiccated to contain hydroxyl and/or alkoxy and/or alkyl components in the time-of-flight-secondary ion mass spectrometry and the ionic intensity of ions desiccated to originate solely from silicon oxide is a necessary condition.
再者,將設想僅源自氧化矽的離子(離子s)設為m/z是43.97(SiO)的正離子,該離子的離子強度為離子強度S。另外,將設想包含烷基的離子(離子a)設為m/z是43.00(SiCH 3)的正離子、m/z是59.03(SiC 2H 7)的正離子、及m/z是73.05(SiC 3H 9)的正離子,將該些的離子強度加以合計而得者為離子強度A。另外,設想包含烷氧基的離子(離子ao)為m/z是31.02(CH 3O)的負離子、m/z是59.00(SiCH 3O)的負離子、m/z是74.99(SiCH 3O 2)的負離子、m/z是102.97(Si 2CH 3O 2)的正離子、及m/z是134.96(Si 2CH 3O 4)的負離子,將該些的離子強度加以合計而得者為離子強度AO。進而,將設想包含羥基的離子(離子b)設為m/z是78.99(SiO 3H 3)的正離子、m/z是138.95(Si 2O 5H 3)的正離子,將該些的離子強度加以合計而得者為離子強度B。另外,將設想僅烴的離子的離子(離子r)設為m/z是29.04(C 2H 5)的正離子、及m/z是55.06(C 4H 7)的正離子,將該些的離子強度加以合計而得者為離子強度R。 Furthermore, we can define an ion derived solely from silicon oxide (ion s) as a positive ion with an m/z of 43.97 (SiO), and its ionic strength is denoted as ionic strength S. Additionally, we can define alkyl-containing ions (ion a) as positive ions with an m/z of 43.00 ( SiCH3 ), m/z of 59.03 ( SiC2H7 ) , and m/z of 73.05 ( SiC3H9 ) , and sum their ionic strengths to obtain ionic strength A. Furthermore, imagine that the ions containing alkoxy groups (ions ao) are negative ions with m/z of 31.02 (CH 3 O), negative ions with m/z of 59.00 (SiCH 3 O), negative ions with m/z of 74.99 (SiCH 3 O 2 ), positive ions with m/z of 102.97 (Si 2 CH 3 O 2 ), and negative ions with m/z of 134.96 (Si 2 CH 3 O 4 ). The sum of these ionic strengths is the ionic strength AO. Furthermore, the ions containing hydroxyl groups (ion b) are assumed to be positive ions with m / z of 78.99 ( SiO3H3 ) and m/z of 138.95 ( Si2O5H3 ) . The sum of these ionic strengths is the ionic strength B. Additionally, the ions of only hydrocarbon ions (ion r) are assumed to be positive ions with m/z of 29.04 ( C2H5 ) and m/z of 55.06 ( C4H7 ). The sum of these ionic strengths is the ionic strength R.
本發明的氧化矽蒸鍍膜為於氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,(a)離子強度AO相對於離子強度B的比例(離子強度AO/離子強度B)為26以上、較佳為30以上、更佳為50以上、進而更佳為100以上、進而尤佳為150以上、特佳為200以上的氧化矽蒸鍍膜。本發明的氧化矽蒸鍍膜較佳為於氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,(b)離子強度R相對於離子強度A的比例(離子強度R/離子強度A)為0.3以下,較佳為0.2以下,進而佳為小於0.1。為(c)所述離子強度AO相對於離子強度A的比例(離子強度AO/離子強度A)為0.1以上、較佳為可為0.1~1.0、更佳為0.1~0.6的氧化矽蒸鍍膜。作為其他態樣,本發明的氧化矽蒸鍍膜為於氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,(d)離子強度A與離子強度AO的合計相對於離子強度S的比例((離子強度A+離子強度AO)/離子強度S)為100以上、較佳為可為200以上、更佳為300以上、進而佳為400以上的氧化矽蒸鍍膜。 另外,本發明的氧化矽蒸鍍膜為於氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,(a)'離子強度AO相對於離子強度B的比例(離子強度AO/離子強度B)較佳為20000以下或16000以下、更佳為15000以下、13500以下、800以下、500以下、或400以下中的任一者的氧化矽蒸鍍膜。另外,本發明的氧化矽蒸鍍膜於氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,(b)'離子強度R相對於離子強度A的比例(離子強度R/離子強度A)可為0.0以上或超過0.0。另外,本發明的氧化矽蒸鍍膜為於氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,(c)'所述離子強度AO相對於離子強度A的比例(離子強度AO/離子強度A)較佳為1以下、更佳為0.6以下的氧化矽蒸鍍膜。另外,本發明的氧化矽蒸鍍膜為於氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,(d)'離子強度A與離子強度AO的合計相對於離子強度S的比例((離子強度A+離子強度AO)/離子強度S)較佳為60000以下或45000以下、更佳為42000以下或600以下、進而佳為41500以下或500以下的氧化矽蒸鍍膜。 The silicon oxide vapor deposition film of the present invention is a silicon oxide vapor deposition film on the surface of which, in the ionic strength obtained by time-of-flight secondary ionic mass analysis, (a) the ratio of ionic strength AO to ionic strength B (ionic strength AO/ionic strength B) is 26 or more, preferably 30 or more, more preferably 50 or more, even more preferably 100 or more, even more preferably 150 or more, and particularly preferably 200 or more. The silicon oxide vapor deposition film of the present invention preferably has the following characteristics: (b) the ratio of ionic intensity R to ionic intensity A (ionic intensity R/ionic intensity A) on the surface of the silicon oxide vapor deposition film obtained by time-of-flight secondary ionic mass analysis is 0.3 or less, preferably 0.2 or less, and more preferably less than 0.1. (c) the ratio of ionic intensity AO to ionic intensity A (ionic intensity AO/ionic intensity A) is 0.1 or more, preferably 0.1 to 1.0, and more preferably 0.1 to 0.6. Alternatively, the silicon oxide vapor deposition film of the present invention is a silicon oxide vapor deposition film on the surface of which, in the ionic strength obtained by time-of-flight secondary ionic mass analysis, (d) the ratio of the sum of ionic strength A and ionic strength AO to ionic strength S ((ionic strength A + ionic strength AO) / ionic strength S) is 100 or more, preferably 200 or more, more preferably 300 or more, and even more preferably 400 or more. Furthermore, the silicon oxide vapor deposition film of the present invention is a silicon oxide vapor deposition film on the surface of the silicon oxide vapor deposition film, wherein the ratio of ionic strength AO to ionic strength B (ionic strength AO/ionic strength B) obtained by time-of-flight secondary ionic mass analysis is preferably 20,000 or less, or 16,000 or less, more preferably 15,000 or less, 13,500 or less, 800 or less, 500 or less, or 400 or less. Furthermore, in the silicon oxide vapor deposition film of the present invention, in the ionic strength obtained by time-of-flight secondary ionic mass analysis on the surface of the silicon oxide vapor deposition film, (b)' the ratio of ionic strength R to ionic strength A (ionic strength R/ionic strength A) can be 0.0 or more or greater than 0.0. Additionally, in the silicon oxide vapor deposition film of the present invention, in the ionic strength obtained by time-of-flight secondary ionic mass analysis on the surface of the silicon oxide vapor deposition film, (c)' the ratio of ionic strength AO to ionic strength A (ionic strength AO/ionic strength A) is preferably 1 or less, more preferably 0.6 or less. Furthermore, the silicon oxide vapor deposition film of the present invention is a silicon oxide vapor deposition film on the surface of which, in the ionic strength obtained by time-of-flight secondary ionic mass analysis, the ratio of (d)' ionic strength A and ionic strength AO to ionic strength S ((ionic strength A + ionic strength AO) / ionic strength S) is preferably 60,000 or less, or 45,000 or less, more preferably 42,000 or less, or 600 or less, and even more preferably 41,500 or less, or 500 or less.
另外,作為其他態樣,本發明的氧化矽蒸鍍膜為於氧化矽蒸鍍膜的表面的利用飛行時間型二次離子質量分析法獲得的離子強度中,(e)離子強度AO相對於離子強度S的比例(離子強度AO/離子強度S)可為30以上、較佳為40以上、更佳為80以上、進而佳為100~8000、特佳為100~5000的氧化矽蒸鍍膜。In addition, as another example, the silicon oxide vapor deposition film of the present invention is a silicon oxide vapor deposition film on the surface of which, in the ionic strength obtained by time-of-flight secondary ionic mass analysis, (e) the ratio of ionic strength AO to ionic strength S (ionic strength AO/ionic strength S) can be 30 or more, preferably 40 or more, more preferably 80 or more, even more preferably 100 to 8000, and particularly preferably 100 to 5000.
另外,於所述離子強度中,(f)離子強度A相對於離子強度S的比例(離子強度A/離子強度S)較佳為80以上,更佳為200以上,進而佳為300以上,特佳為1000以上。 此處,關於所述(a)~(f)及(a)'~(d)'的條件,只要滿足(a),則亦可滿足、或者不滿足(b)~(f)及(a)'~(d)'的條件中的一個以上的組合。 Furthermore, regarding the ionic strengths, (f) the ratio of ionic strength A to ionic strength S (ionic strength A/ionic strength S) is preferably 80 or more, more preferably 200 or more, further preferably 300 or more, and particularly preferably 1000 or more. Here, regarding conditions (a) to (f) and (a)' to (d)', if condition (a) is satisfied, then one or more combinations of conditions (b) to (f) and (a)' to (d)' may also be satisfied or not satisfied.
再者,於本發明中,飛行時間型二次離子質量分析可使用市售的裝置進行測定,例如可使用日立高科技科學(Hitachi High-Tech Science)股份有限公司所售賣的飛行時間型二次離子質量分析計(「TOF. SIMS5」德國 ION-TOF公司製造,測定區域:550 μm見方,一次離子源:Bi)。Furthermore, in this invention, the time-of-flight secondary ion mass analyzer can be measured using commercially available devices, such as the time-of-flight secondary ion mass analyzer sold by Hitachi High-Tech Science Co., Ltd. ("TOF. SIMS5", manufactured by ION-TOF GmbH, Germany, measurement area: 550 μm square, primary ion source: Bi).
認為藉由本發明的氧化矽蒸鍍膜覆蓋表面而可達成油脂或含油脂的組成物的滑落性及/或疏油性,因此膜的厚度不會造成特別的影響。膜的厚度並無特別限定,較佳為1 nm~800 nm,更佳為5 nm~500 nm,進而佳為8 nm~400 nm,進而更佳為10 nm~300 nm,最佳為10 nm~150 nm。It is believed that the surface covered by the silicon oxide vapor deposition film of this invention can achieve the slipperiness and/or oleophobicity of grease or grease-containing components, therefore the thickness of the film will not have a particular effect. The thickness of the film is not particularly limited, preferably 1 nm to 800 nm, more preferably 5 nm to 500 nm, even more preferably 8 nm to 400 nm, even more preferably 10 nm to 300 nm, and most preferably 10 nm to 150 nm.
再者,氧化矽蒸鍍膜的厚度例如可利用大塚電子股份有限公司的顯微分光膜厚計(型號:OPTM-A1)、菲魯邁特利庫斯(Filmetrics)股份有限公司製造的顯微式自動膜厚測定系統(型號:F54 XY 200UV)、布魯克(Bruker)公司製造的觸針式膜厚計「DEKTAK」、或者製成膜的剖面並利用日本電子股份有限公司製造的電場放出形操作電機顯微鏡「JSM-7800F普萊姆(JSM-7800F Prime)」(倍率3萬倍,加速電壓2 kV,工作距離(working distance)10.3 mm)來測定。Furthermore, the thickness of the silicon oxide vapor-deposited film can be measured, for example, using a micro-spectral film thickness gauge (model: OPTM-A1) from Otsuka Electronics Co., Ltd., a micro-automatic film thickness measurement system (model: F54 XY 200UV) from Filmetrics Co., Ltd., a stylus film thickness gauge "DEKTAK" from Bruker, or by fabricating a cross-section of the film and using an electric field emission type operated motor microscope "JSM-7800F Prime" (30,000x magnification, 2 kV accelerating voltage, 10.3 mm working distance) from NEC Corporation.
[成形品] 本發明的成形品為表面由所述氧化矽蒸鍍膜被覆的成形品。表面的被覆可為成形品的內外表面的全部或其一部分,但就內容物的排出性而言,較佳為是指成形品的內側表面的被覆。再者,所述表面是指成形品的最外層。另外,本發明的氧化矽蒸鍍膜亦可於經被覆的成形品的基體與基於本發明的被覆層之間具有其他被膜。 [Molded Article] The molded article of this invention is a molded article whose surface is coated with the aforementioned silicon oxide vapor deposition film. The surface coating may be all or part of the inner and outer surfaces of the molded article, but for the purpose of content drainage, it preferably refers to the coating of the inner surface of the molded article. Furthermore, the surface refers to the outermost layer of the molded article. Additionally, the silicon oxide vapor deposition film of this invention may also have other films between the substrate of the coated molded article and the coating layer based on this invention.
本發明的成形品(基體)較佳為由選自由樹脂、玻璃、金屬及紙所組成的群組中的材料成形而成。藉由在成形品的表面具有所述氧化矽蒸鍍膜,可獲得被賦予了油脂污垢的防止、油的去除性的提高的成形品。作為適宜的樹脂,可列舉其自身公知的熱塑性樹脂、例如低密度聚乙烯、高密度聚乙烯、聚丙烯、聚1-丁烯、聚4-甲基-1-戊烯、聚烯烴(例如,乙烯、丙烯、1-丁烯、4-甲基-1-戊烯等α-烯烴彼此的無規或嵌段共聚物等聚烯烴)、乙烯-乙烯基化合物共聚物(例如,乙烯-乙酸乙烯基酯共聚物、乙烯-乙烯基醇共聚物、乙烯-氯乙烯共聚物等)、苯乙烯系樹脂(例如,聚苯乙烯、丙烯腈-苯乙烯共聚物、丙烯腈-丁二烯-苯乙烯(Acrylonitrile Butadiene Styrene,ABS)、α-甲基苯乙烯-苯乙烯共聚物等)、聚乙烯基化合物(例如,聚氯乙烯、聚偏二氯乙烯、氯乙烯-偏二氯乙烯共聚物、聚丙烯酸甲酯、聚甲基丙烯酸甲酯等)、聚醯胺(例如,尼龍6、尼龍6-6、尼龍6-10、尼龍11、尼龍12等)、熱塑性聚酯(例如,聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯等)、聚碳酸酯、聚伸苯醚(polyphenylene oxide)、聚乳酸等生物降解性樹脂、或者該些的混合物中的任一種樹脂。更佳為聚乙烯、聚對苯二甲酸乙二酯等樹脂。另外,作為金屬,較佳為選自鐵、鎳、銅、鋅、鉛、鋁、鉻、鈦等中的一種以上的金屬、或者包含一種以上的該金屬作為主成分的合金,更佳為不鏽鋼。The molded article (substrate) of this invention is preferably formed from a material selected from the group consisting of resin, glass, metal and paper. By having the silicon oxide vapor deposited film on the surface of the molded article, a molded article endowed with prevention of grease stains and improved oil removal properties can be obtained. Suitable resins include well-known thermoplastic resins such as low-density polyethylene, high-density polyethylene, polypropylene, poly-1-butene, poly-4-methyl-1-pentene, polyolefins (e.g., random or block copolymers of α-olefins such as ethylene, propylene, 1-butene, and 4-methyl-1-pentene), ethylene-vinyl compound copolymers (e.g., ethylene-vinyl acetate copolymers, ethylene-vinyl alcohol copolymers, ethylene-vinyl chloride copolymers, etc.), and styrene-based resins (e.g., polystyrene, acrylonitrile-styrene copolymers, acrylonitrile-butadiene-styrene). Styrene (ABS), α-methylstyrene-styrene copolymer, etc.; polyvinyl chloride (e.g., polyvinyl chloride, polyvinylidene chloride, vinyl chloride-vinylidene chloride copolymer, polymethyl methacrylate, polymethyl methacrylate, etc.); polyamide (e.g., nylon 6, nylon 6-6, nylon 6-10, nylon 11, nylon 12, etc.); thermoplastic polyester (e.g., polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, etc.); polycarbonate, polyphenylene oxide, polylactic acid, and other biodegradable resins, or mixtures thereof. Polyethylene, polyethylene terephthalate, and other resins are preferred. In addition, as a metal, it is preferred to be one or more metals selected from iron, nickel, copper, zinc, lead, aluminum, chromium, titanium, etc., or an alloy containing one or more of the metals as the main components, and more preferably stainless steel.
該些成形品可為膜、片、配管、容器等,另外亦可為烹飪器具。作為配管,可列舉:管、閥、噴嘴等。作為容器,除了可列舉瓶、罐、杯、袋、盤等以外,亦可列舉構成容器的蓋子(cap)、噴嘴等。作為烹飪器具,除了可列舉笊籬、網、爐灶、微波爐等以外,亦可列舉附屬於廚房的換氣扇、烹飪台等。特佳為油脂用的瓶、罐、閥、噴嘴等成形品。另外,油脂較佳為食用用途。再者,成形品的由氧化矽蒸鍍膜被膜的部分可為成形品的全部或一部分,尤其是亦可僅為油脂或含油脂的組成物所接觸的表面部分。These molded articles can be films, sheets, pipes, containers, etc., and can also be cooking utensils. As pipes, examples include tubes, valves, and nozzles. As containers, examples include bottles, jars, cups, bags, plates, and also caps and nozzles. As cooking utensils, examples include ladles, mesh strainers, stoves, microwave ovens, and also kitchen exhaust fans and cooking counters. Molded articles such as bottles, jars, valves, and nozzles for use with oils are particularly preferred. Furthermore, oils are preferably for edible purposes. Furthermore, the portion of the molded article covered by the silicon oxide vapor deposition film can be all or part of the molded article, and in particular, it can be only the surface portion in contact with grease or grease-containing components.
本發明的成形品的由所述氧化矽蒸鍍膜覆蓋的表面的精製菜籽油的20℃下的接觸角較佳為25°以上,更佳為30°~70°,進而佳為35°~60°,最佳為33°~55°。The contact angle of refined rapeseed oil on the surface of the molded article of the present invention covered by the silicon dioxide vapor-coated film at 20°C is preferably 25° or more, more preferably 30° to 70°, further preferably 35° to 60°, and most preferably 33° to 55°.
(油脂或含油脂的組成物的滑落性) 關於本發明的成形品,由所述氧化矽蒸鍍膜覆蓋的表面的於以下條件下測定的油脂或含油脂的組成物的滑落性例如為300秒以內,較佳為60秒以內,更佳為20秒以內,進而佳為10秒以內,時間越短越佳。例如,油脂或含油脂的組成物的滑落性可判斷為是按照超過60秒~300秒、超過20秒~60秒、超過10秒~20秒、10秒以內的順序而良好的油脂或含油脂的組成物的滑落性。 油脂或含油脂的組成物的滑落性:於相對於鉛垂而傾斜70°的試樣表面上24±0.5 mg的菜籽油等的油脂滴(或液滴)的後端於23±3℃下於所述試樣表面上移動6 mm的時間(秒) 此處,滑落性亦可將油脂或含有油脂的所有製品(含油脂的組成物)作為對象進行測定。於本說明書中,於提到「油」時,不僅指表示液狀油脂的油,而且亦指油脂及含有油脂的所有製品(含油脂的組成物)。例如,疏油性中提到的「油」不僅指油或油脂,而且亦指含油脂的組成物中的油脂成分的疏油性。調料般的含油脂的組成物的疏油性可藉由自容器排出該含油脂的組成物的量(殘液量)來評價。進而,於本說明書中,「油」、「油脂」、及「含油脂的組成物」該些稱謂亦可相互替換。 測定是以菜籽油等的油脂滴(或液滴)的後端、即、於該傾斜的試樣表面中該試樣表面與油脂滴(或液滴)的接點中的位於最上方的接點為基準來進行。菜籽油可滴加至相對於鉛垂而傾斜70°的試樣表面,但亦可滴加至水平設置的試樣表面,其後相對於鉛垂而傾斜70°來進行測定。作為測定對象的試樣為油脂或含油脂的組成物的儲存用容器,可直接進行測定,亦可切取作為測定對象的油脂或含油脂的組成物的儲存用容器的平滑的一部分,製成平板或大致平板狀的試樣來進行測定。使試樣相對於鉛垂而傾斜70°的方法可利用公知的方法,例如亦可利用亞速旺(AS ONE)股份有限公司製造的「載台AG85(stage AG85)(角度傾斜)」等。 (Slip property of grease or grease-containing components) Regarding the molded articles of the present invention, the slip property of grease or grease-containing components on the surface covered by the silicon oxide vapor-coated film, measured under the following conditions, is, for example, within 300 seconds, preferably within 60 seconds, more preferably within 20 seconds, and even more preferably within 10 seconds, with shorter times being better. For example, the slip property of grease or grease-containing components can be judged as good slip property of grease or grease-containing components in the order of more than 60 seconds to 300 seconds, more than 20 seconds to 60 seconds, more than 10 seconds to 20 seconds, and less than 10 seconds. Slip property of oils or oil-containing components: The time (in seconds) for the trailing end of an oil droplet (or liquid droplet) such as 24 ± 0.5 mg of rapeseed oil to travel 6 mm across the sample surface at 23 ± 3 °C on a sample surface tilted at 70° relative to a lead. Here, slip property can also be measured for oils or all products containing oils (oil-containing components). In this specification, when "oil" is mentioned, it refers not only to liquid oils, but also to oils and all products containing oils (oil-containing components). For example, "oil" in oleophobicity refers not only to oils or oils, but also to the oleophobicity of the oil component in oil-containing components. The oleophobicity of oil-containing components, such as seasonings, can be evaluated by the amount of oil-containing component discharged from the container (residual liquid). Furthermore, in this instruction manual, the terms "oil," "grease," and "oil-containing composition" are interchangeable. The measurement is performed using the rear end of an oil droplet (or liquid droplet) such as rapeseed oil, i.e., the uppermost contact point between the sample surface and the oil droplet (or liquid droplet) on the inclined sample surface, as a reference. Rapeseed oil can be dropped onto a sample surface inclined at 70° relative to the lead, or it can be dropped onto a horizontally positioned sample surface, and then measured at 70° relative to the lead. The sample being measured can be a storage container for grease or grease-containing components. Measurement can be performed directly, or a smooth portion of the storage container can be cut to create a flat or roughly flat sample for measurement. The method of tilting the sample at a 70° angle relative to the lead can be employed using known methods, such as the "stage AG85 (angle tilt)" manufactured by AS ONE Co., Ltd.
滴加至油脂或含油脂的組成物的儲存用容器的試樣表面的油脂例如為菜籽油。菜籽油可使用精製後的菜籽油,可使用作為食用用途而售賣的菜籽油或作為試劑而售賣的菜籽油。作為食用用途而售賣的菜籽油可使用與JAS(Japanese Agricultural Standard,日本農林標準)標準(「食用植物油脂的日本農林標準」2019年8月19日農林水產省告示第681號)的「食用菜籽油」中的、「精製菜籽油」或「菜籽沙拉油」相符的菜籽油。例如,可使用「日清芥花油(Nisshin canola oil)」(日清奧利友集團(Nisshin OilliO Group)股份有限公司製造)等。另外,作為試劑,可使用「菜籽油」(富士軟片和光純藥股份有限公司製造:和光一級)等。再者,為了提高菜籽油的視認性,亦可添加油溶性的著色料。例如,可於菜籽油中以0.1質量%左右添加β胡蘿蔔素。此種程度的β胡蘿蔔素的添加對油脂自身的滑落性的值沒有實質性的影響(油脂的滑落性的值不會因β胡蘿蔔素的有無而實質性地發生變動)。精製菜籽油通常包含51質量%~66質量%的油酸、19質量%~28質量%的亞麻油酸、2質量%~11質量%的次亞麻油酸、3質量%~6質量%的棕櫚酸、1質量%~3質量%的硬脂酸。所述油脂的混合物的滴加量為24±0.5 mg,較佳為市售的滴液吸移管1滴量即約24.36 mg。另外,於將含油脂的組成物儲存於容器中的情況下,亦可代替油脂而使用乳化調料(亦包含蛋黃醬、蛋黃醬型調料)、分離調料等各種包含油脂的組成物,並與所述同樣地測定滑落性。The oil, for example, is rapeseed oil, which is dripped onto the surface of a sample container used for storing oils or oil-containing components. Refined rapeseed oil, rapeseed oil sold for edible purposes, or rapeseed oil sold as a reagent can be used. Rapeseed oil sold for edible purposes can be rapeseed oil that conforms to the JAS (Japanese Agricultural Standard) standard ("Japanese Agricultural Standard for Edible Vegetable Oils," Ministry of Agriculture, Forestry and Fisheries Notice No. 681, August 19, 2019) as "Edible Rapeseed Oil," "Refined Rapeseed Oil," or "Rapeseed Salad Oil." For example, "Nisshin Canola Oil" (manufactured by Nisshin OilliO Group Co., Ltd.) can be used. Additionally, rapeseed oil (manufactured by Fujifilm and Koko Pure Pharmaceutical Co., Ltd.: Wako Grade 1) can be used as a reagent. Furthermore, oil-soluble colorants can be added to improve the visibility of rapeseed oil. For example, approximately 0.1% by weight of beta-carotene can be added to rapeseed oil. This level of beta-carotene addition has no substantial effect on the slippage value of the oil itself (the slippage value of the oil does not substantially change due to the presence or absence of beta-carotene). Refined rapeseed oil typically contains 51%–66% by weight of oleic acid, 19%–28% by weight of linolenic acid, 2%–11% by weight of hypolinolenic acid, 3%–6% by weight of palmitic acid, and 1%–3% by weight of stearic acid. The amount of the oil mixture added is 24 ± 0.5 mg, preferably 1 drop (approximately 24.36 mg) using a commercially available dropper. Alternatively, when storing the oil-containing composition in a container, various oil-containing compositions such as emulsified condiments (including mayonnaise and mayonnaise-type condiments), separated condiments, etc., can be used instead of oils, and the slip properties can be measured in the same manner as described above.
[成形品的製造方法] 本發明的成形品可藉由如下方式來製造:利用使用有機矽化合物與任意的氧化性氣體作為反應氣體的電漿CVD法,並利用氧化矽蒸鍍膜被覆成形品。 [Manufacturing Method of Molded Articles] The molded articles of this invention can be manufactured by using plasma CVD with organosilicon compounds and any oxidizing gas as the reaction gas, and coating the molded articles with a silicon oxide vapor deposition film.
(有機矽化合物及氧化性氣體) 於本發明的成形品的製造方法中,有機矽化合物作為用於形成氧化矽蒸鍍膜的矽源來使用。作為該有機矽化合物,可使用:有機矽烷化合物(例如,六甲基二矽烷、乙烯基三甲基矽烷、甲基矽烷、二甲基矽烷、四甲基矽烷、三甲基矽烷、二乙基矽烷、丙基矽烷、苯基矽烷、甲基三乙氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三甲氧基矽烷、四甲氧基矽烷、四乙氧基矽烷、苯基三甲氧基矽烷、甲基三甲氧基矽烷、及甲基三乙氧基矽烷等)、及有機矽氧烷化合物(例如,八甲基環四矽氧烷、1,1,3,3-四甲基二矽氧烷、六甲基二矽氧烷等)、二乙氧基二甲基矽烷、二甲基二甲氧基矽烷等。另外,除了該些材料以外,亦可使用六甲基二矽氮烷等矽氮烷、胺基矽烷等。該些有機矽化合物可單獨使用或者亦可以兩種以上的組合來使用。另外,可與所述有機矽化合物一起併用矽烷(SiH 4)或四氯化矽。較佳為具有選自甲基、甲氧基、乙基、乙氧基中的官能基作為有機矽化合物所具有的有機官能基的有機矽化合物,更佳為具有乙氧基及/或甲氧基的有機矽化合物,進而佳為僅具有乙氧基的有機矽化合物。另外,亦進而佳為僅具有甲基的有機矽化合物。 較佳為四乙氧基矽烷、四甲氧基矽烷、六甲基二矽氮烷、六甲基二矽氧烷等,更佳為僅六甲基二矽氧烷或包含六甲基二矽氧烷的有機矽化合物。再者,有機矽化合物較佳為不含氟。 (Organic silicon compounds and oxidizing gases) In the manufacturing method of the molded article of the present invention, organosilicone compounds are used as silicon sources for forming silicon oxide vapor deposits. As the organosilicone compound, the following can be used: organosilane compounds (e.g., hexamethyldisilane, vinyltrimethylsilane, methylsilane, dimethylsilane, tetramethylsilane, trimethylsilane, diethylsilane, propylsilane, phenylsilane, methyltriethoxysilane, vinyltriethoxysilane, vinyltrimethoxysilane, tetramethoxysilane, tetraethoxysilane, phenyltrimethoxysilane, methyltrimethoxysilane, and methyltriethoxysilane, etc.) and organosiloxane compounds (e.g., octamethylcyclotetrasiloxane, 1,1,3,3-tetramethyldisiloxane, hexamethyldisiloxane, etc.), diethoxydimethylsilane, dimethyldimethoxysilane, etc. In addition to these materials, silazanes such as hexamethyldisilazane and aminosilanes can also be used. These organosilicone compounds can be used alone or in combination of two or more. Furthermore, silanes ( SiH₄ ) or silicon tetrachloride can be used in conjunction with the aforementioned organosilicone compounds. Preferably, the organosilicone compound has a functional group selected from methyl, methoxy, ethyl, or ethoxy as the organic functional group it possesses; more preferably, it is an organosilicone compound having ethoxy and/or methoxy groups; and even more preferably, it is an organosilicone compound having only ethoxy groups. Furthermore, it is also more preferably an organosilicone compound having only methyl groups. Preferred are tetraethoxysilane, tetramethoxysilane, hexamethyldisilazane, hexamethyldisilazane, etc., more preferably hexamethyldisilazane alone or organosilicone compounds containing hexamethyldisilazane. Furthermore, the organosilicone compound is preferably fluorine-free.
作為氧化性氣體,使用氧或NOx,較佳為氧。再者,作為載氣或放電穩定用氣體,使用氬或氦等稀有氣體。As an oxidizing gas, oxygen or NOx is used, with oxygen being preferred. Furthermore, as a carrier gas or a gas used for stabilizing discharges, rare gases such as argon or helium are used.
關於本發明的成形品的製造方法,較佳為利用氧化性氣體的流量(容量)相對於反應氣體總流量(容量)的比例為0容量%~95容量%的電漿CVD法,並利用氧化矽蒸鍍膜對成形品進行被覆。藉由設為該條件,可製成油脂或含油脂的組成物的滑落性及/或疏油性特別優異的氧化矽蒸鍍膜。氧化性氣體的流量(容量)相對於反應氣體總流量(容量)的比例更佳為1容量%~65容量%或0容量%~60容量%,進而佳為2容量%~40容量%或0容量%~30容量%,最佳為5容量%~10容量%。再者,反應氣體的流量亦取決於應處理的成形品的被覆面積,例如,於對200 mL~1.5 L容量的塑膠容器的內表面進行被覆的情況下,較佳為針對每1個容器以3 sccm~2000 sccm、尤其是5 sccm~600 sccm的流量來供給。再者,「sccm」是指於0℃、1氣壓的狀態下在1分鐘內流動的氣體的量(cc或ml)。Regarding the manufacturing method of the molded article of the present invention, it is preferably a plasma CVD method in which the ratio of the flow rate (capacity) of the oxidizing gas to the total flow rate (capacity) of the reactant gas is 0% to 95% by capacity, and the molded article is coated with a silicon oxide vapor deposition film. By setting these conditions, a silicon oxide vapor deposition film with particularly excellent slippage and/or oleophobicity of grease or grease-containing components can be produced. The ratio of the flow rate (capacity) of the oxidizing gas to the total flow rate (capacity) of the reactant gas is more preferably 1% to 65% by capacity or 0% to 60% by capacity, more preferably 2% to 40% by capacity or 0% to 30% by capacity, and most preferably 5% to 10% by capacity. Furthermore, the flow rate of the reactant gas also depends on the area of the molded article to be treated. For example, when coating the inner surface of a plastic container with a capacity of 200 mL to 1.5 L, it is preferable to supply a flow rate of 3 sccm to 2000 sccm, especially 5 sccm to 600 sccm, per container. Moreover, "sccm" refers to the amount of gas (cc or ml) flowing within 1 minute at 0°C and 1 atmosphere.
(電漿CVD法) 於本發明中,於包含所述有機矽化合物、任意的氧化性氣體及視需要的載氣的環境中,對保持於電漿處理室內的基體表面進行利用電漿CVD法的電漿處理,形成所述組成的蒸鍍膜。 (Plasma CVD) In this invention, a substrate surface held in a plasma processing chamber is subjected to plasma CVD treatment in an environment containing the aforementioned organosilicon compound, any oxidizing gas, and a carrier gas as needed, to form a vapor-deposited film of the aforementioned composition.
於電漿處理時,為了將電漿處理室保持為產生輝光放電的真空度而將成膜時的壓力較佳為設為1 Pa~200 Pa,更佳為3 Pa~100 Pa。於該狀態下,藉由供給微波(300 MHz~300 GHz)或高周波(1 MHz~300 MHz)等的輝光放電,而形成氧化矽蒸鍍膜。例如,微波的輸出較佳為10 W~1000 W的範圍,更佳為20 W~1000 W。微波的頻率較佳為500 MHz~30 GHz,更佳為1 GHz~10 GHz。高周波的輸出較佳為20 W~1500 W,更佳為30 W~1500 W。高周波的頻率較佳為1 MHz~100 MHz,更佳為1 MHz~30 MHz,進而佳為10 MHz~15 MHz。During plasma treatment, in order to maintain the plasma treatment chamber at a vacuum level sufficient for photoluminescence discharge, the pressure during film formation is preferably set to 1 Pa to 200 Pa, more preferably 3 Pa to 100 Pa. Under these conditions, a silicon oxide vapor deposition film is formed by supplying photoluminescence discharge with microwaves (300 MHz to 300 GHz) or high-frequency waves (1 MHz to 300 MHz). For example, the microwave output is preferably in the range of 10 W to 1000 W, more preferably 20 W to 1000 W. The microwave frequency is preferably 500 MHz to 30 GHz, more preferably 1 GHz to 10 GHz. The high-frequency output is preferably 20 W to 1500 W, more preferably 30 W to 1500 W. The preferred frequency for high-frequency waves is 1 MHz to 100 MHz, more preferably 1 MHz to 30 MHz, and even better 10 MHz to 15 MHz.
再者,於本發明的成形品的製造方法中,只要成形品的最外層為於所述條件下被覆的氧化矽蒸鍍膜即可,亦可於所述製造條件下進而對在其他條件下經被膜的成形品進行被膜。另外,亦可使氧化性氣體的供給量發生變化等改變電漿CVD法的條件,並最終於所述製造條件下進行被膜。 [實施例] Furthermore, in the manufacturing method of the molded article of the present invention, as long as the outermost layer of the molded article is a silicon dioxide vapor-deposited film coated under the aforementioned conditions, the coating can also be performed on molded articles coated under other conditions under the aforementioned manufacturing conditions. Additionally, the conditions of the plasma CVD method can be altered by changing the amount of oxidizing gas supplied, and the coating can ultimately be performed under the aforementioned manufacturing conditions. [Example]
接下來,列舉實施例、比較例及參考例,更詳細地說明本發明,但本發明不受該些例子的任何限制。另外,以下,於沒有特別記載的情況下,「%」表示質量%。 再者,表中的「AO/B」是指「離子強度AO/離子強度B」,「AO/A」是指「離子強度AO/離子強度A」,「(A+AO)/S」是指「(離子強度A+離子強度AO)/離子強度S」,「AO/S」是指「離子強度AO/離子強度S」,「A/S」是指「離子強度A/離子強度S」,「R/A」是指「離子強度R/離子強度A」。 The present invention will now be described in more detail with examples, comparative examples, and reference examples, but the invention is not limited by these examples. Furthermore, unless otherwise specified, "%" represents mass percentage. Furthermore, in the table, "AO/B" refers to "ionic strength AO/ionic strength B", "AO/A" refers to "ionic strength AO/ionic strength A", "(A+AO)/S" refers to "(ionic strength A+ionic strength AO)/ionic strength S", "AO/S" refers to "ionic strength AO/ionic strength S", "A/S" refers to "ionic strength A/ionic strength S", and "R/A" refers to "ionic strength R/ionic strength A".
[分析方法] (表面官能基分析) 使用飛行時間型二次離子質量分析計(「TOF. SIMS5」 日立高科技科學(Hitachi High-Tech Science)股份有限公司的售賣品,加速電壓30 kV,測定區域:500 μm見方,一次離子源:Bi(鉍)),對實施例及比較例的氧化矽蒸鍍膜試樣的表面進行分析。根據所獲得的波峰的離子強度,算出離子強度AO相對於離子強度B的比例(離子強度AO/離子強度B)、離子強度AO相對於離子強度A的比例(離子強度AO/離子強度A)、離子強度A與離子強度AO的合計相對於離子強度S的比例((離子強度A+離子強度AO)/離子強度S)、離子強度AO相對於離子強度S的比例(離子強度AO/離子強度S)、離子強度A相對於離子強度S的比例(離子強度A/離子強度S)、及離子強度R相對於離子強度A的比例(離子強度R/離子強度A)。 再者,此處所述的離子的強度(離子強度)為利用飛行時間二次離子質量分析法檢測出的依存於離子的個數的值(針對各m/z的每一離子而檢測出的值)。將離子強度S設為m/z是43.97的正離子的強度,將離子強度A設為m/z是43.00的正離子、m/z是59.03的正離子、及m/z是73.05的正離子的各離子的強度的合計值,將離子強度AO設為m/z是31.02的負離子、m/z是59.00的負離子、m/z是74.99的負離子、m/z是102.97的正離子、及m/z是134.96的負離子的各離子的強度的合計值,將離子強度B設為m/z是78.99的正離子、及m/z是138.95的正離子的各離子的強度的合計值。將離子強度R設為m/z是29.04的正離子、及m/z是55.06的正離子的各離子強度的合計值。 [Analytical Methods] (Surface Functional Group Analysis) The surfaces of the silicon oxide vapor-deposited samples of the embodiments and comparative examples were analyzed using a time-of-flight secondary ion mass analyzer (“TOF. SIMS5”, a product sold by Hitachi High-Tech Science Co., Ltd., accelerating voltage 30 kV, measuring area: 500 μm square, primary ion source: Bi). Based on the obtained ionic intensities of the wave peaks, calculate the ratio of ionic intensity AO to ionic intensity B (ionic intensity AO/ionic intensity B), the ratio of ionic intensity AO to ionic intensity A (ionic intensity AO/ionic intensity A), and the ratio of the sum of ionic intensity A and ionic intensity AO to ionic intensity S (ionic intensity S/ionic intensity B). Ionic strength (A + Ionic Intensity AO) / Ionic Intensity S, the ratio of ionic intensity AO to ionic intensity S (ionic intensity AO / ionic intensity S), the ratio of ionic intensity A to ionic intensity S (ionic intensity A / ionic intensity S), and the ratio of ionic intensity R to ionic intensity A (ionic intensity R / ionic intensity A). Furthermore, the ionic intensity (ionic strength) mentioned here is a value dependent on the number of ions detected using time-of-flight secondary ionic mass analysis (a value detected for each ion at each m/z). Ionic intensity S is defined as the intensity of a positive ion with m/z of 43.97. Ionic intensity A is defined as the sum of the intensities of positive ions with m/z of 43.00, m/z of 59.03, and m/z of 73.05. Ionic intensity AO is defined as the sum of the intensities of negative ions with m/z of 31.02 and m/z of... The sum of the intensities of the negative ion with m/z of 59.00, the negative ion with m/z of 74.99, the positive ion with m/z of 102.97, and the negative ion with m/z of 134.96 is used to define ionic intensity B as the sum of the intensities of the positive ions with m/z of 78.99 and m/z of 138.95. Ionic intensity R is defined as the sum of the intensities of the positive ions with m/z of 29.04 and m/z of 55.06.
(膜厚) 使用大塚電子股份有限公司的顯微分光膜厚計(型號:OPTM-A1)對實施例及比較例的氧化矽蒸鍍膜的膜厚進行測定。使用反射接物20倍透鏡,測定點是設為10 μm。 (Film Thickness) The film thickness of the silicon oxide vapor-deposited films in the examples and comparative examples was measured using a microspectroscopic film thickness meter (model: OPTM-A1) from Otsuka Electronics Co., Ltd. A 20x reflective lens was used, and the measurement point was set to 10 μm.
(接觸角) 使用接觸角計(「DMo-502」協和界面科學股份有限公司製造),藉由接觸角計中的「接觸角測定[液滴法]」的設定來進行測定。接觸角的測定中使用的液體為精製菜籽油(「日清芥花油(Nisshin canola oil)」日清奧利友集團(Nisshin OilliO Group)股份有限公司製造),一次測定中使用的液量是設為2.0 μL。再者,接觸角計中的油脂的供給是使用「特氟隆(Teflon)(註冊商標)塗佈針」(協和界面科學股份有限公司製造)。油的黏度高,著液於實施例及比較例的氧化矽蒸鍍膜試樣表面後花費時間潤濕擴散,因此對接觸角以一定程度變得穩定的著液後50秒的值進行記錄。 分析中使用θ/2法(藉由圖像處理求出液滴的半徑r與高度h,並利用θ=2arctan(h/r)來算出)。 (Contact Angle) The contact angle was measured using a contact angle meter ("DMo-502", manufactured by Kyowa Interface Science Co., Ltd.), using the "Contact Angle Measurement [Droplet Method]" setting. The liquid used for contact angle measurement was refined rapeseed oil ("Nisshin canola oil", manufactured by Nisshin OilliO Group Co., Ltd.), with a volume of 2.0 μL used per measurement. Furthermore, the grease in the contact angle meter was supplied using a "Teflon (registered trademark) coating needle" (manufactured by Kyowa Interface Science Co., Ltd.). Due to the high viscosity of the oil, it takes time for the liquid to wet and diffuse after being applied to the silicon oxide vapor-coated sample surfaces of both the exemplary and comparative examples. Therefore, the contact angle was recorded 50 seconds after application, when it had stabilized to a certain extent. The θ/2 method was used in the analysis (the radius r and height h of the droplet were determined by image processing, and then calculated using θ = 2arctan(h/r)).
(油脂的滑落性) 準備油脂儲存用容器(聚對苯二甲酸乙二酯(polyethylene terephthalate,PET)容器:使用容量600 g,上端的開口部的內徑30.3 mm,高度218.7 mm)。自填充油脂前的該儲存用容器的平面部分切出2 cm見方的PET板,利用滴液吸移管滴流1滴(約24.36 mg)的利用胡蘿蔔素(「β-胡蘿蔔素30% FS(β-Carotene 30% FS)」DMS公司製造 0.1%)著色後的精製菜籽油(「日清芥花油(Nisshin canola oil)」日清奧利友集團(Nisshin OilliO Group)股份有限公司製造 99.9%)。立即將試樣設置於以相對於鉛垂方向而傾斜70°的方式設定的載台(「載台(stage)(角度傾斜)」亞速旺(AS ONE)股份有限公司製造)上,對油脂滴的後端(於傾斜的評價試樣表面中,該評價試樣表面與油脂滴的接點中的位於最上方的接點)於試樣表面上移動6 mm的時間進行測定。再者,測定時的溫度為室溫(23℃)。 藉由移動時間,基於以下的A~E的基準進行評價,若為A~D,則具有油脂的滑落性及/或疏油效果。另外,此處,可判斷為該移動時間越短,油脂的滑落性及/或疏油效果越高而越良好。 A評價:10秒以內 B評價:超過10秒~20秒 C評價:超過20秒~60秒 D評價:超過60秒~300秒 E評價:超過300秒 (Oil Slipperiness) Prepare an oil storage container (polyethylene terephthalate (PET) container: 600 g capacity, with an inner diameter of 30.3 mm at the top opening and a height of 218.7 mm). Cut a 2 cm square PET plate from the flat part of the storage container before filling with oil. Using a dropper, drip 1 drop (approximately 24.36 mg) of refined rapeseed oil ("Nisshin canola oil" manufactured by Nisshin OilliO Group Co., Ltd., 99.9%) colored with carotene ("β-Carotene 30% FS"). The sample was immediately placed on a stage (manufactured by AS ONE Co., Ltd.) tilted at 70° relative to the vertical direction. The time it took for the rear end of the grease drop (the uppermost contact point between the sample surface and the grease drop on the tilted evaluation sample surface) to move 6 mm across the sample surface was measured. Furthermore, the temperature during measurement was room temperature (23°C). Evaluation was performed based on criteria A to E below using the movement time. If the criteria are A to D, the grease exhibits good slippage and/or oleophobic effect. It can be determined that the shorter the movement time, the higher and better the grease's slippage and/or oleophobic effect. A rating: Under 10 seconds B rating: Over 10-20 seconds C rating: Over 20-60 seconds D rating: Over 60-300 seconds E rating: Over 300 seconds
(剩餘油脂量的降低比例) 準備實施例及比較例的油脂儲存用容器作為容器試樣。 於容器試樣為填充PET試樣(於由後述的氧化矽蒸鍍膜被覆的聚對苯二甲酸乙二酯製容器中填充菜籽油等並進行密封而成的容器試樣)的情況下,取下蓋子,打開該容器的上端開口部後,使該容器相對於鉛垂迅速地以160°的角度傾斜,排出菜籽油。另外,於容器試樣為填充枕試樣(將由後述的氧化矽蒸鍍膜被覆的膜試樣成形為枕狀,填充菜籽油等並進行密封而成的容器試樣)的情況下,對開口部的經熱封的部位進行切割,打開該容器的上端開口部後,使該容器相對於鉛垂迅速地以180°的角度傾斜,排出菜籽油。 將所述菜籽油開始自所述容器上端開口部排出的時間設為0秒,於自此經過600秒後使傾斜恢復原狀,對殘存於所述容器內的菜籽油的量(剩餘油脂量)進行測定。試驗是於室溫(23℃)下進行。於將比較例1或比較例8的油脂儲存用容器的剩餘油脂量設為B(質量%)、將除此以外的各實施例或比較例的油脂儲存用容器的剩餘油脂量設為A(質量%)時,根據以下的式子算出剩餘油脂量的降低比例。 剩餘油脂量的降低比例(%)=(1-A/B)×100 (Ratio of reduction in residual oil content) Prepare oil storage containers for both the embodiment and the comparative example as container samples. When the container sample is a filled PET sample (a container sample made by filling rapeseed oil or the like into a polyethylene terephthalate container coated with silicon oxide vapor-coated film as described later, and then sealing it), remove the lid, open the top opening of the container, and quickly tilt the container at a 160° angle relative to the plumb line to drain the rapeseed oil. In the case of a container sample that is a pillow-shaped container (a container sample formed by shaping a silicon dioxide vapor-coated film sample into a pillow shape, filling it with rapeseed oil, etc., and then sealing it), the heat-sealed portion of the opening is cut, and after opening the top opening of the container, the container is quickly tilted at a 180° angle relative to the plumb line to discharge the rapeseed oil. The time from the start of rapeseed oil discharge from the top opening of the container is set to 0 seconds. After 600 seconds, the tilt is restored to its original state, and the amount of rapeseed oil remaining in the container (residual oil amount) is measured. The test is conducted at room temperature (23°C). When the amount of residual grease in the grease storage container of Comparative Example 1 or Comparative Example 8 is set as B (mass %), and the amount of residual grease in the grease storage containers of other embodiments or comparative examples is set as A (mass %), the reduction percentage of the residual grease amount is calculated according to the following formula: Reduction percentage of residual grease amount (%) = (1 - A/B) × 100
(調料的殘液量) 準備實施例及比較例的油脂儲存用容器作為容器試樣。於蓋上蓋子的狀態下倒置混合100次後,取下蓋子,打開該容器的上端開口部,使該容器相對於鉛垂迅速地以160°的角度傾斜,排出內溶液(所填充的調料)。將所述內溶液開始自所述容器上端開口部排出的時間設為0秒,於自此經過600秒後使傾斜恢復原狀,對殘存於所述容器內的內溶液的量(殘液量)進行測定。試驗是於室溫(23℃)下進行。於將比較例1的油脂儲存用容器的殘液量設為D(質量%)、將除此以外的各實施例的油脂儲存用容器的殘液量設為C(質量%)時,根據以下的式子算出殘液量的降低比例。 殘液量的降低比例(%)=(1-C/D)×100 (Residual Amount of Seasoning) Oil storage containers from the embodiments and comparative examples were prepared as container samples. After mixing by inversion 100 times with the lid on, the lid was removed, and the top opening of the container was opened, causing the container to be rapidly tilted at a 160° angle relative to a plumb line to drain the internal solution (the seasoning that had been filled in). The time it took for the internal solution to begin draining from the top opening of the container was set to 0 seconds. After 600 seconds, the tilt was returned to its original position, and the amount of internal solution remaining in the container (residual amount) was measured. The test was conducted at room temperature (23°C). When the residual liquid content of the grease storage container in Comparative Example 1 is set as D (mass %), and the residual liquid content of the grease storage containers in all other embodiments is set as C (mass %), the reduction percentage of the residual liquid content is calculated according to the following formula: Reduction percentage of residual liquid content (%) = (1 - C/D) × 100
[比較例及實施例] (電漿CVD裝置1) 基於比較例2~比較例6及實施例1~實施例5中所使用的電漿CVD裝置1的成膜條件如表1所示。另外,表1以外的電漿CVD裝置1的設定如以下所述。 名稱:電漿CVD裝置1 成膜方式:電漿增強化學氣相沈積(Plasma Enhanced Chemical Vapor Deposition,PECVD) 電漿源:電容耦合電漿(Capacitively Coupled Plasma,CCP) 電極形狀:相似型(相對於容器形狀而言) 外部射頻(radio frequency,RF)電極:上下兩件式結構,無冷卻機構 內部氣體導入電極:ø6.35 mm,無加熱機構 材質:鋁合金(外部電極),不鏽鋼(steel use stainless,SUS)304(內部電極) RF電源:頻率13.56 MHz RF切換器:2ch用 匹配方式:自動阻抗匹配 排氣結構:機械升壓泵(主抽吸)、旋轉泵(輔助) 排氣歧管 外尺寸:350 mm×350 mm×H150 mm [Comparative Examples and Embodiments] (Plasma CVD Apparatus 1) The film formation conditions of the plasma CVD apparatus 1 used in Comparative Examples 2 to 6 and Embodiments 1 to 5 are shown in Table 1. Furthermore, the settings of the plasma CVD apparatus 1 other than those in Table 1 are described below. Name: Plasma CVD Unit 1 Film Formation Method: Plasma Enhanced Chemical Vapor Deposition (PECVD) Plasma Source: Capacitively Coupled Plasma (CCP) Electrode Shape: Similar type (relative to container shape) External Radio Frequency (RF) Electrode: Two-piece structure, no cooling mechanism Internal Gas Inlet Electrode: ø6.35 mm, no heating mechanism Material: Aluminum alloy (external electrode), steel use stainless steel (SUS) 304 (internal electrode) RF Power Supply: Frequency 13.56 MHz RF Switch: 2-channel Matching Method: Automatic impedance matching Exhaust Structure: Mechanical booster pump (main suction), rotary pump (auxiliary) Exhaust Manifold External Dimensions: 350 mm × 350 mm × H150 mm
(電漿CVD裝置2) 基於比較例7以及實施例6及實施例7中所使用的電漿CVD裝置2的成膜條件如表8所示。關於電漿CVD裝置2,除了將所述電漿CVD裝置1的電極部分變更為平行平板的電極(電極間距離50 mm、上部氣體噴淋電極:鋁合金與SUS304製、加熱式、ø320 mm、下部RF電極:SUS304製、水冷式、ø320 mm)以外,與所述電漿CVD裝置1的設定相同。再者,第一電極並不兼作電漿處理室,而是於電漿處理室內設置有所述平行平板的第一電極及第二電極的結構。 (Plasma CVD Apparatus 2) The film formation conditions of the plasma CVD apparatus 2 used in Comparative Example 7, Examples 6, and Examples 7 are shown in Table 8. Regarding the plasma CVD apparatus 2, the configuration is the same as that of the plasma CVD apparatus 1, except that the electrode portion of the plasma CVD apparatus 1 is changed to parallel plate electrodes (electrode spacing 50 mm, upper gas spray electrode: made of aluminum alloy and SUS304, heated type, ø320 mm, lower RF electrode: made of SUS304, water-cooled type, ø320 mm). Furthermore, the first electrode does not serve as the plasma processing chamber; instead, the structure of the first and second parallel plate electrodes is arranged within the plasma processing chamber.
<實驗1> (氧化矽蒸鍍膜及成形品的製備1) 對於未經被覆的市售的食用油脂用聚對苯二甲酸乙二酯製容器(PET容器:瓶形狀,使用容量600 g,上端的開口部的內徑30.3 mm,高度218.7 mm,比較例1),使用電漿CVD裝置1(詳細情況如上所述),於有機矽化合物環境中,於表1的成膜條件下進行電漿處理,藉此利用氧化矽蒸鍍膜被覆所述PET容器,作為比較例2~比較例6、實施例1~實施例4的容器試樣(油脂儲存用容器的試樣)。 於比較例2~比較例6、實施例1~實施例4的容器試樣中,具體而言,使用四乙氧基矽烷(tetraethoxy silane)(以下,有時表述為TEOS)、四甲氧基矽烷(tetramethoxy silane)(以下,有時表述為TMOS)、或六甲基二矽氧烷(hexamethyl disiloxane)(以下,有時表述為HMDSO)作為有機矽化合物。視需要將氧(O 2)作為氧化性氣體與所述有機矽化合物混合,用作反應氣體。另外,視需要使用氦(He)作為TEOS的載氣,使用氬(Ar)作為放電穩定用氣體。首先,將所述未經被覆的PET容器安置於電漿CVD裝置1的電漿處理室中,將電漿處理室內的壓力降低至1 Pa以下後,以表1記載的流量向電漿處理室內導入所述反應氣體及任意的載氣以及放電穩定用氣體,花費30秒~60秒穩定為表1記載的壓力後,以表1記載的電漿輸出進行表1記載的時間的放電,於PET容器表面上被覆氧化矽蒸鍍膜。放電後,停止反應氣體及任意的載氣以及放電穩定用氣體的導入,將成膜室內的壓力降低至1 Pa以下後,將電漿處理室向大氣釋放,將所述PET容器自電漿處理室取出。 <Experiment 1> (Preparation of silicon oxide vapor-coated film and molded article 1) For uncoated commercially available polyethylene terephthalate containers for edible oils (PET container: bottle shape, capacity 600 g, inner diameter of the opening at the top 30.3 mm, height 218.7 mm, Comparative Example 1), plasma treatment was performed in an organosilicone compound environment under the film-forming conditions in Table 1 using a plasma CVD apparatus 1 (details as described above), thereby coating the PET container with a silicon oxide vapor-coated film, serving as container samples (oil storage containers) for Comparative Examples 2 to 6 and Examples 1 to 4. In the container samples of Comparative Examples 2 to 6 and Examples 1 to 4, specifically, tetraethoxy silane (hereinafter, sometimes referred to as TEOS), tetramethoxy silane (hereinafter, sometimes referred to as TMOS), or hexamethyl disiloxane (hereinafter, sometimes referred to as HMDSO) were used as organosilicone compounds. Oxygen ( O₂ ) was mixed with the organosilicone compounds as an oxidizing gas as needed, and used as a reaction gas. Additionally, helium (He) was used as the carrier gas for TEOS, and argon (Ar) was used as a discharge stabilizing gas, as needed. First, the uncoated PET container is placed in the plasma processing chamber of the plasma CVD apparatus 1. After reducing the pressure in the plasma processing chamber to below 1 Pa, the reaction gas, any carrier gas, and discharge stabilizing gas are introduced into the plasma processing chamber at the flow rates recorded in Table 1. After stabilizing to the pressure recorded in Table 1 for 30 to 60 seconds, discharge is performed for the time recorded in Table 1 at the plasma output recorded in Table 1, coating the surface of the PET container with a silicon oxide vapor deposition film. After discharge, the introduction of the reaction gas, any carrier gas, and discharge stabilizing gas is stopped. After reducing the pressure in the film formation chamber to below 1 Pa, the plasma processing chamber is released to the atmosphere, and the PET container is removed from the plasma processing chamber.
製成對藉由所述內容由氧化矽蒸鍍膜被覆的所述PET容器填充600 g的精製菜籽油(「日清芥花油(Nisshin canola oil)」日清奧利友集團(Nisshin OilliO Group)股份有限公司製造)並進行密封而成的填充PET試樣(容器試樣)。對容器試樣的剩餘油脂量及剩餘油脂量的降低比例進行測定。另外,從由氧化矽蒸鍍膜被覆的所述PET容器(容器試樣)的平面部分切取2 cm見方的PET板,依照所述內容對離子強度與其比例、膜厚、接觸角及油脂的滑落性進行分析、評價,並示於表2中。 進而,對該容器試樣進行以下的保存試驗1或保存試驗2,對剩餘油脂量的降低比例進行測定(表3(保存試驗1)及表4(保存試驗2)的「剩餘油脂量」「剩餘油脂量的降低比例」)。此外,對測定了剩餘油脂量的降低比例後的容器進行切取,於未附著油脂的部分,依照所述內容對接觸角及油脂的滑落性進行測定。再者,接觸角是於利用己烷進行清洗、乾燥後測定。將該些結果示於表3(保存試驗1)及表4(保存試驗2)中。 A filled PET sample (container sample) was prepared by filling 600 g of refined rapeseed oil (Nisshin canola oil, manufactured by Nisshin OilliO Group Co., Ltd.) into a PET container coated with a silicon dioxide vapor-coated film, and then sealing it. The amount of residual oil and the percentage reduction in residual oil content of the container sample were measured. Additionally, a 2 cm square PET plate was cut from the flat portion of the PET container (container sample) coated with the silicon dioxide vapor-coated film, and the ionic strength and its proportion, film thickness, contact angle, and oil slippage were analyzed and evaluated according to the contents, and the results are shown in Table 2. Furthermore, the container sample was subjected to either Preservation Test 1 or Preservation Test 2 to determine the reduction rate of residual grease (see "Residual Grease Amount" and "Reduction Rate of Residual Grease Amount" in Tables 3 (Preservation Test 1) and 4 (Preservation Test 2)). In addition, the container after the reduction rate of residual grease was determined was cut, and the contact angle and grease slippage of the un-grease-adhered portion were measured according to the aforementioned methods. Furthermore, the contact angle was measured after cleaning and drying with hexane. These results are shown in Tables 3 (Preservation Test 1) and 4 (Preservation Test 2).
(保存試驗1:加速試驗) 於比較例1~比較例6及實施例1~實施例4的容器試樣中填充約600 g的精製菜籽油(「日清芥花油(Nisshin canola oil)」日清奧利友集團(Nisshin OilliO Group)股份有限公司製造),蓋上蓋子,密封容器。將所述放入有精製菜籽油的密封後的容器試樣於暗處、60℃的空間內保管8週。 再者,當上升10℃時,化學反應以約2倍得到促進,因此所述60℃下8週的加速試驗的結果相當於在室溫(20℃)下保存128週(8週×16)後的結果。 (Preservation Test 1: Accelerated Test) Approximately 600 g of refined rapeseed oil (manufactured by Nisshin OilliO Group Co., Ltd.) was filled into the container samples of Comparative Examples 1-6 and Examples 1-4. The containers were then sealed. The sealed container samples containing the refined rapeseed oil were stored in a dark place at 60°C for 8 weeks. Furthermore, the chemical reaction was accelerated by approximately two times when the temperature increased by 10°C. Therefore, the result of the accelerated test at 60°C for 8 weeks is equivalent to the result after storage at room temperature (20°C) for 128 weeks (8 weeks × 16).
(保存試驗2:曝光試驗) 將所述放入有精製菜籽油的密封後的容器試樣於20℃下照射有1,000 Lux光的狀態下保管6週。 (Preservation Test 2: Exposure Test) The sealed container containing refined rapeseed oil was stored at 20°C under 1,000 Lux light for 6 weeks.
[表1]
[表2]
[表3]
[表4]
<實驗2> (氧化矽蒸鍍膜及成形品的製備2) 對於未經被覆的市售的食用油脂用聚對苯二甲酸乙二酯製容器(PET容器:瓶形狀,使用容量600 g,上端的開口部的內徑30.3 mm,高度218.7 mm,比較例1),使用電漿CVD裝置1(詳細情況如上所述),於表5的成膜條件下,與氧化矽蒸鍍膜及成形品的製備1同樣地進行電漿處理,藉此利用氧化矽蒸鍍膜被覆所述PET容器,作為實施例4及實施例5的容器試樣(油脂儲存用容器的試樣)。再者,比較例1及實施例4的容器試樣是於與實驗1相同的條件下製造。 <Experiment 2> (Preparation of Silicon Oxide Evaporated Film and Molded Article 2) A commercially available polyethylene terephthalate (PET) container for edible oils (PET container: bottle-shaped, capacity 600 g, inner diameter of the opening at the top 30.3 mm, height 218.7 mm, Comparative Example 1) without coating was subjected to plasma treatment using a plasma CVD apparatus 1 (details as described above) under the film-forming conditions in Table 5, similar to the preparation of the silicon oxide evaporated film and molded article 1. This resulted in the coating of the PET container with a silicon oxide evaporated film, serving as container samples (oil storage containers) for Examples 4 and 5. Furthermore, the container samples of Comparative Example 1 and Example 4 were manufactured under the same conditions as in Experiment 1.
於藉由所述內容由氧化矽蒸鍍膜被覆的所述PET容器(容器試樣)中填充600 g的乳化調料(市售品名稱「日清調料飲食(Nisshin dressing diet) 醇厚芝麻風味」,日清奧利友集團(Nisshin OilliO Group)股份有限公司製造:油脂12質量%(液狀油形式))、或分離調料(市售品名稱「日清調料飲食(Nisshin dressing diet) 甜美和式」,日清奧利友集團(Nisshin OilliO Group)股份有限公司製造:油脂12質量%(液狀油形式)),對殘液量的降低比例進行測定。將該結果示於表6中。 進而,對該容器試樣進行以下的保存試驗3,對殘液量的降低比例進行測定。將該結果示於表7(保存試驗3)中。 The reduction rate of residual liquid was measured by filling 600 g of emulsified seasoning (commercially available product name "Nisshin dressing diet - Rich Sesame Flavor", manufactured by Nisshin OilliO Group Co., Ltd.: 12% by weight of oil (liquid oil form)) or separated seasoning (commercially available product name "Nisshin dressing diet - Sweet Japanese Style", manufactured by Nisshin OilliO Group Co., Ltd.: 12% by weight of oil (liquid oil form)) into the PET container (container sample) coated with a silicon oxide vapor-coated film. The results are shown in Table 6. Furthermore, the following preservation test 3 was performed on the container sample to measure the reduction rate of residual liquid. The results are shown in Table 7 (Preservation Experiment 3).
(保存試驗3:調料的加速試驗) 於比較例1、實施例4及實施例5的容器試樣中填充約600 g的所述乳化調料或分離調料,蓋上蓋子,密封容器。將所述放入有調料的密封後的容器試樣於暗處、40℃的空間內保管16週。 (Preservation Test 3: Accelerated Test of Seasoning) Approximately 600 g of the emulsified or separated seasoning was filled into the container samples of Comparative Example 1, Example 4, and Example 5. The containers were then capped and sealed. The sealed container samples containing the seasoning were stored in a dark place at 40°C for 16 weeks.
[表5]
[表6]
[表7]
<實驗3> (氧化矽蒸鍍膜及成形品的製備3) 使用未經被覆的市售的不鏽鋼板鏡面研磨(#800)品(SUS304,縱20 mm,橫20 mm,厚度1 mm),於有機矽化合物環境中,於表8的成膜條件下進行電漿處理,藉此利用氧化矽蒸鍍膜被覆所述不鏽鋼板,作為比較例7、實施例6及實施例7的不鏽鋼板試樣。 於比較例7、實施例6及實施例7的不鏽鋼板試樣中,具體而言,使用六甲基二矽氧烷(以下,有時表述為HMDSO)作為有機矽化合物。視需要將氧(O 2)作為氧化性氣體與所述有機矽化合物混合,用作反應氣體。另外,視需要使用氬(Ar)作為放電穩定用氣體。首先,將所述未經被覆的不鏽鋼板安置於電漿CVD裝置2的電漿處理室中,將電漿處理室內的壓力降低至5 Pa以下後,以表8記載的流量向電漿處理室內導入所述反應氣體及任意的放電穩定用氣體,花費30秒~60秒穩定為表8記載的壓力後,以表8記載的電漿輸出進行表8記載的時間的放電,於不鏽鋼板表面上被覆氧化矽蒸鍍膜。放電後,停止反應氣體及任意的放電穩定用氣體的導入,將成膜室內的壓力降低至5 Pa以下後,將電漿處理室向大氣釋放,將所述不鏽鋼板自電漿處理室取出。 <Experiment 3> (Preparation of Silicon Oxide Evaporated Film and Molded Article 3) Using uncoated commercially available mirror-polished (#800) stainless steel sheet (SUS304, 20 mm in length, 20 mm in width, 1 mm in thickness), plasma treatment was performed in an organosilicon compound environment under the film-forming conditions in Table 8, thereby coating the stainless steel sheet with a silicon oxide evaporated film, serving as stainless steel sheet samples for Comparative Example 7, Example 6, and Example 7. Specifically, in the stainless steel sheet samples of Comparative Example 7, Example 6, and Example 7, hexamethyldisiloxane (hereinafter sometimes referred to as HMDSO) was used as the organosilicon compound. Oxygen ( O2 ) is mixed with the organosilicon compound as an oxidizing gas as needed, and used as a reaction gas. Additionally, argon (Ar) is used as a discharge stabilizing gas as needed. First, the uncoated stainless steel plate is placed in the plasma processing chamber of the plasma CVD apparatus 2. After reducing the pressure in the plasma processing chamber to below 5 Pa, the reaction gas and any discharge stabilizing gas are introduced into the plasma processing chamber at the flow rate recorded in Table 8. After stabilizing to the pressure recorded in Table 8 for 30 to 60 seconds, discharge is performed for the time recorded in Table 8 at the plasma output recorded in Table 8, resulting in a silicon oxide vapor deposition film being coated on the surface of the stainless steel plate. After discharge, the introduction of reaction gas and any discharge stabilizing gas is stopped. After the pressure in the film-forming chamber is reduced to below 5 Pa, the plasma treatment chamber is released to the atmosphere, and the stainless steel plate is removed from the plasma treatment chamber.
對藉由所述內容由氧化矽蒸鍍膜被覆的所述不鏽鋼板試樣的離子強度與其比例、接觸角及油脂的滑落性進行分析、評價,並示於表9中。 進而,對該不鏽鋼板試樣進行以下的保存試驗4,於未附著油脂的部分,依照所述內容對接觸角及油脂的滑落性進行測定。再者,接觸角是於利用己烷進行清洗、乾燥後測定。將該些結果示於表10(保存試驗4)中。 The ionic strength and ratio, contact angle, and grease slippage of the stainless steel plate sample coated with a silicon oxide vapor-deposited film according to the aforementioned content were analyzed and evaluated, and are shown in Table 9. Furthermore, the following preservation test 4 was performed on the stainless steel plate sample. On the ungreased portions, the contact angle and grease slippage were measured according to the aforementioned content. Moreover, the contact angle was measured after cleaning and drying with hexane. These results are shown in Table 10 (Preservation Test 4).
(保存試驗4:加熱試驗) 於電氣油炸鍋(象印(ZOJIRUSHI)魔法瓶股份有限公司製造,產品編號:EFK-A10)中填充約2 kg的精製菜籽油(「日清芥花油(Nisshin canola oil)」日清奧利友集團(Nisshin OilliO Group)股份有限公司製造),以油溫成為180℃的方式進行調整後,於油中設置比較例7以及實施例6及實施例7的不鏽鋼板試樣,保管30分鐘。再者,以不鏽鋼板試樣不與熱源直接接觸的方式設置不鏽鋼板試樣。 (Preservation Test 4: Heating Test) Approximately 2 kg of refined rapeseed oil ("Nisshin canola oil," manufactured by Nisshin OilliO Group Co., Ltd.) was filled into an electric deep fryer (Zojirushi Magic Bottle Co., Ltd., product number: EFK-A10). After adjusting the oil temperature to 180°C, stainless steel plate samples from Comparative Example 7, Examples 6, and Examples 7 were placed in the oil and stored for 30 minutes. Furthermore, the stainless steel plate samples were placed in a manner that prevented direct contact with the heat source.
[表8]
[表9]
[表10]
<實驗4> (氧化矽蒸鍍膜及成形品的製備4) 將未經被覆的聚乙烯製膜(低密度聚乙烯(polyethylene,PE)膜:厚度120 μm)切取為20 cm見方,作為比較例8。使用所述電漿CVD裝置2,於有機矽化合物環境中,於表11的成膜條件下,對與比較例8同樣地進行了處理的評價試樣進行電漿處理,藉此利用氧化矽蒸鍍膜對所述聚乙烯製膜進行被膜,作為實施例8及實施例9的膜試樣。 於實施例8及實施例9的膜試樣中,具體而言,使用六甲基二矽氧烷作為有機矽化合物。視需要將氧(O 2)作為氧化性氣體與所述有機矽化合物混合,用作反應氣體。另外,視需要使用氬(Ar)作為放電穩定用氣體。首先,將所述未經被覆的聚乙烯製膜安置於電漿CVD裝置2的電漿處理室中,將電漿處理室內的壓力降低至5 Pa以下後,以表11記載的流量向電漿處理室內導入所述反應氣體及任意的放電穩定用氣體,花費30秒~60秒穩定為表11記載的壓力後,以表11記載的電漿輸出進行表11記載的時間的放電,於聚乙烯製膜表面上被覆氧化矽蒸鍍膜。放電後,停止反應氣體及任意的放電穩定用氣體的導入,將成膜室內的壓力降低至5 Pa以下後,將電漿處理室向大氣釋放,將所述聚乙烯製膜自電漿處理室取出。 <Experiment 4> (Preparation of Silicon Oxide Evaporated Film and Molded Article 4) Uncoated polyethylene film (low-density polyethylene (PE) film: 120 μm thick) was cut into 20 cm squares as Comparative Example 8. Using the plasma CVD apparatus 2, in an organosilicon compound environment, under the film formation conditions in Table 11, the evaluation sample, which had been treated in the same manner as Comparative Example 8, was subjected to plasma treatment, thereby coating the polyethylene film using silicon oxide evaporation, as the film samples of Examples 8 and 9. Specifically, hexamethyldisiloxane was used as the organosilicon compound in the film samples of Examples 8 and 9. Oxygen ( O2 ) is mixed with the organosilicon compound as an oxidizing gas as needed, and used as a reaction gas. Additionally, argon (Ar) is used as a discharge stabilizing gas as needed. First, the uncoated polyethylene film is placed in the plasma processing chamber of the plasma CVD apparatus 2. After reducing the pressure in the plasma processing chamber to below 5 Pa, the reaction gas and any discharge stabilizing gas are introduced into the plasma processing chamber at the flow rate recorded in Table 11. After stabilizing to the pressure recorded in Table 11 for 30 to 60 seconds, discharge is performed for the time recorded in Table 11 at the plasma output recorded in Table 11, and a silicon oxide vapor deposition film is coated onto the surface of the polyethylene film. After discharge, the introduction of reaction gas and any discharge stabilizing gas is stopped. After the pressure in the film-forming chamber is reduced to below 5 Pa, the plasma treatment chamber is released to the atmosphere, and the polyethylene film is taken out from the plasma treatment chamber.
對藉由所述內容由氧化矽蒸鍍膜被覆的所述聚乙烯製膜試樣的離子強度與其比例進行分析。將分析結果示於表12中。另外,將所述聚乙烯製膜試樣成形為枕狀(尺寸:橫寬10 cm、高度20 cm、開口部尺寸:圓周19 cm),填充250 g的精製菜籽油(「日清芥花油(Nisshin canola oil)」日清奧利友集團(Nisshin OilliO Group)股份有限公司製造),藉由熱封將開口部密封,製造多個填充枕試樣。對填充枕試樣依照下述內容對剩餘油脂量的降低比例進行評價。將評價結果示於表12中。 進而,對填充枕試樣進行以下的保存試驗5,依照下述內容對剩餘油脂量的降低比例進行評價。將評價結果示於表13中。 The ionic strength and its proportion of the polyethylene film samples coated with silicon oxide vapor deposition were analyzed. The analysis results are shown in Table 12. Furthermore, the polyethylene film samples were shaped into pillows (dimensions: 10 cm wide, 20 cm high, opening size: 19 cm circumference), filled with 250 g of refined rapeseed oil ("Nisshin canola oil," manufactured by Nisshin OilliO Group Co., Ltd.), and the opening was sealed by heat sealing to produce multiple filled pillow samples. The reduction rate of residual oil content in the filled pillow samples was evaluated according to the following criteria. The evaluation results are shown in Table 12. Furthermore, the filled pillow samples were subjected to the following preservation test 5, and the reduction rate of residual oil content was evaluated according to the following criteria. The evaluation results are shown in Table 13.
(保存試驗5:加速試驗) 將比較例8、實施例8及實施例9的填充枕試樣於暗處、60℃的空間內保管8週。 (Preservation Test 5: Accelerated Test) The pillow samples from Comparative Example 8, Example 8, and Example 9 were stored in a dark place at 60°C for 8 weeks.
[表11]
[表12]
[表13]
無without
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