TW202506641A - Process for hydrolytically depolymerizing a polyamide - Google Patents
Process for hydrolytically depolymerizing a polyamide Download PDFInfo
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Abstract
Description
本發明係關於一種用於水解解聚自ε-己內醯胺製備的聚醯胺的方法及一種用於實施用於水解解聚自ε-己內醯胺製備的聚醯胺的方法且較佳用於實施以上提及的方法的裝置。The present invention relates to a method for hydrolytically depolymerizing polyamide prepared from ε-caprolactam and a device for implementing the method for hydrolytically depolymerizing polyamide prepared from ε-caprolactam, and preferably for implementing the above-mentioned method.
聚醯胺,且尤其是特徵為式(-NH-(CH 2) 5-CO-) n的聚醯胺6,可於許多材料中找到,該等材料係諸如包裝、車用工程塑膠及紡織絲狀纖維。後者占聚醯胺6全球市場之約40 %。目前,僅非常小部分的紡織絲狀纖維被回收,而其占顯著百分比的全球CO 2排放。因此對於自如此材料回收聚醯胺6有需求。存在用於鹼解聚聚醯胺的方法。因此,對於提供能夠克服此等問題的改良的用於解聚聚醯胺的方法存在需求。 Polyamides, and in particular polyamide 6 characterized by the formula (-NH-( CH2 ) 5 -CO-) n , can be found in many materials, such as packaging, automotive engineering plastics and textile filamentary fibers. The latter accounts for about 40% of the global market for polyamide 6. Currently, only a very small part of textile filamentary fibers is recycled, while they account for a significant percentage of global CO2 emissions. There is therefore a need to recover polyamide 6 from such materials. There are methods for alkaline depolymerization of polyamides. Therefore, there is a need to provide improved methods for depolymerizing polyamides that can overcome these problems.
根據本發明,發現當在化學反應單元之上游實際發生解聚反應、實現熔化單元及預反應單元之特殊序列時,則可實現高效的聚醯胺6水解性水解的解聚反應。此外,發現到若實現化學反應單元之特殊設計,則可使該方法更加高效。據此,以及組合該化學反應單元之上游及尤其下游的特殊的階段之序列允許水之回收及製程內熱之極有效使用,本發明可提供有利的用於回收含聚醯胺6材料的整體方法。According to the present invention, it was found that when the depolymerization reaction actually takes place upstream of the chemical reaction unit, a special sequence of melting units and pre-reaction units is realized, an efficient depolymerization reaction of polyamide 6 by hydrolysis can be achieved. In addition, it was found that if a special design of the chemical reaction unit is realized, the method can be made more efficient. Based on this, and in combination with a special sequence of stages upstream and especially downstream of the chemical reaction unit that allows water recovery and extremely efficient use of process heat, the present invention can provide an advantageous overall method for recovering polyamide 6-containing materials.
因此,本發明係關於一種用於水解解聚固體材料M中包含的聚醯胺6的方法,該方法包含 (i) 提供該固體材料M; (ii) 在熔化單元U M中熔化該根據(i)提供的固體材料M,獲得於壓力p SM下具有溫度T SM的液體流S M; (iii) 提供於壓力p SW下具有溫度T SW的液體水流S W; (iv) 在預反應單元U PR中混合該根據(ii)獲得的流S M與該根據(iii)提供的流S W,獲得於壓力p SF下具有溫度T SF的液體反應饋料流S F; (v) 將該根據(iv)獲得的流S F饋入化學反應單元U R中; (vi) 在該反應單元U R中使該流S F經受聚醯胺6解聚條件,該等聚醯胺6解聚條件包含於聚醯胺6解聚壓力p D下的聚醯胺6解聚溫度T D,在U R中獲得水性解聚混合物,該水性解聚混合物包含溶解在水中的ε-己內醯胺; (vii) 自U R移出水性液體反應器離去流S R,該流S R包含溶解在水中的ε-己內醯胺; 其中0.8 ≤ T SF/T D≤ 1.05且0.9 ≤ p SF/p D≤ 1.05。 Therefore, the present invention relates to a method for hydrolyzing and depolymerizing polyamide 6 contained in a solid material M, the method comprising: (i) providing the solid material M; (ii) melting the solid material M provided according to (i) in a melting unit UM to obtain a liquid stream SM having a temperature T SM at a pressure p SM ; (iii) providing a liquid water stream SW having a temperature T SW at a pressure p SW ; (iv) mixing the stream SM obtained according to (ii) with the stream SW provided according to (iii) in a pre-reaction unit U PR to obtain a liquid reaction feed stream SF having a temperature T SF at a pressure p SF ; (v) feeding the stream SF obtained according to (iv) into a chemical reaction unit UR ; (vi) mixing the stream SF in the reaction unit U PR with the stream SW provided according to (iii) to obtain a liquid reaction feed stream SF having a temperature T SF at a pressure p SF ; subjecting the stream SF to polyamide 6 depolymerization conditions in a reactor UR , said polyamide 6 depolymerization conditions comprising a polyamide 6 depolymerization temperature TD at a polyamide 6 depolymerization pressure PD, to obtain an aqueous depolymerization mixture in a reactor UR , said aqueous depolymerization mixture comprising ε-caprolactam dissolved in water; (vii) removing an aqueous liquid reactor exit stream SR from the UR , said stream SR comprising ε-caprolactam dissolved in water; wherein 0.8 ≤ TSF / TD ≤ 1.05 and 0.9 ≤ pSF / pD ≤ 1.05.
較佳根據本發明,對於製備該待經受根據(vi)的水解性聚醯胺6解聚條件的流S F,不添加聚醯胺6解聚催化劑,諸如無機酸(諸如氫氯酸、硝酸、硫酸及磷酸中之一或多者)及/或鋅鹽(諸如氯化鋅、醋酸鋅或三氟甲磺酸鋅)。 Preferably according to the present invention, for preparing the stream SF to be subjected to the hydrolytic polyamide 6 depolymerization conditions according to (vi), no polyamide 6 depolymerization catalyst, such as inorganic acids (such as one or more of hydrochloric acid, nitric acid, sulfuric acid and phosphoric acid) and/or zinc salts (such as zinc chloride, zinc acetate or zinc trifluoromethanesulfonate) is added.
較佳,0.6 ≤ T SM/T SF≤ 1.05且0.9 ≤ p SM/p SF≤ 1.05。根據本發明,較佳可為以下之一或多個範圍:0.6 ≤ T SM/T SF≤ 0.7;0.7 ≤ T SM/T SF≤ 0.8;0.8 ≤ T SM/T SF≤ 0.9;0.9 ≤ T SM/T SF≤ 1.0;1.0 ≤ T SM/T SF≤ 1.05。 Preferably, 0.6 ≤ T SM /T SF ≤ 1.05 and 0.9 ≤ p SM /p SF ≤ 1.05. According to the present invention, preferably may be one or more of the following ranges: 0.6 ≤ T SM /T SF ≤ 0.7; 0.7 ≤ T SM /T SF ≤ 0.8; 0.8 ≤ T SM /T SF ≤ 0.9; 0.9 ≤ T SM /T SF ≤ 1.0; 1.0 ≤ T SM /T SF ≤ 1.05.
進一步較佳,0.8 ≤ T SW/T SF≤ 1.3且0.9 ≤ p SW/p SF≤ 1.05。進一步根據本發明,以下者中之一或多個範圍可係較佳的:0.8 ≤ T SW/T SF≤ 0.9;0.9 ≤ T SW/T SF≤ 1.0;1.0 ≤ T SW/T SF≤ 1.1;1.1 ≤ T SW/T SF≤ 1.2;1.2 ≤ T SW/T SF≤ 1.3。 More preferably, 0.8 ≤ T SW /T SF ≤ 1.3 and 0.9 ≤ p SW /p SF ≤ 1.05. Further according to the present invention, one or more of the following ranges may be preferred: 0.8 ≤ T SW /T SF ≤ 0.9; 0.9 ≤ T SW /T SF ≤ 1.0; 1.0 ≤ T SW /T SF ≤ 1.1; 1.1 ≤ T SW /T SF ≤ 1.2; 1.2 ≤ T SW /T SF ≤ 1.3.
關於根據(iv)的預反應單元U PR,不存在特殊限制,其條件為可獲得於壓力p SF下具有溫度T SF的液體反應饋料流S F。較佳,根據(iv)的預反應單元U PR包含且更佳由混合單元組成,其中該混合單元更佳係靜態混合單元。用於本文之術語「靜態混合單元」係指數個混合元件之排列,該等混合元件被安裝在管子或導管中且於基本上無移動零件且較佳完全無移動零件下運作。根據本發明,較佳者可係該混合單元被配置成用於流S M的管子及用於流S W的管子的適合的管子接點,其中不存在特殊混合元件。 With regard to the pre-reaction unit U PR according to (iv), there are no special restrictions, provided that a liquid reaction feed stream SF having a temperature T SF at a pressure p SF is available. Preferably, the pre-reaction unit U PR according to (iv) comprises and preferably consists of a mixing unit, wherein the mixing unit is preferably a static mixing unit. The term "static mixing unit" as used herein refers to an arrangement of several mixing elements, which are installed in a pipe or duct and operate with essentially no moving parts and preferably no moving parts at all. According to the invention, it is preferred that the mixing unit is configured as a suitable pipe junction for a pipe for the flow SM and a pipe for the flow SW , wherein no special mixing elements are present.
根據本發明,較佳者係根據(iv),S W及S M係在U PR中以於自1:1至20:1的範圍,更佳於自2:1至15:1的範圍,更佳於自5:1至10:1的範圍的混合比率(m W/kg) / (m P/kg)混合,其中m W係S W中包含的水之量且m P係S M中包含的聚醯胺6之量。較佳的範圍係例如自5:1至6:1或自6:1至7:1或自7:1至8:1自8:1至9:1或自9:1至10:1。 According to the present invention, preferably according to (iv), SW and SM are mixed in UPR at a mixing ratio ( mW /kg)/(mP/ kg ) in a range of from 1:1 to 20:1, more preferably in a range of from 2:1 to 15:1, and more preferably in a range of from 5:1 to 10:1, wherein mW is the amount of water contained in SW and mP is the amount of polyamide 6 contained in SM . Preferred ranges are, for example, from 5:1 to 6:1, or from 6:1 to 7:1, or from 7:1 to 8:1, or from 8:1 to 9:1, or from 9:1 to 10:1.
關於根據(ii)的熔化單元U M,不存在特殊限制,其條件為可獲得於壓力p SM下具有溫度T SM的液體流S M。較佳地,根據(ii)的熔化單元U M包含揑合機或擠出機,更佳為擠出機,其中更佳地,根據(ii)的熔化單元U M由擠出機組成,其中更佳地,擠出機更佳為單螺桿擠出機或雙螺絲擠出機,更佳為雙螺絲擠出機。更佳地,將根據(i)提供且具有低於T SM的溫度的固體材料M饋入擠出機中並於被輸送通過擠出機時在其中熔化。饋入擠出機中的固體材料之溫度較佳具有於自10至50 °C的範圍,更佳於自15至40 °C的範圍,更佳於自20至30 °C的範圍的溫度。進一步較佳,固體材料係在於自0.75至5巴的範圍,更佳於自0.85至3巴的範圍,更佳於自0.95至1.5巴的範圍的壓力下被饋入擠出機中。對於熔化材料M,擠出機較佳裝有適合的加熱裝置以分別加熱材料M,其中當離開擠出機時,液體流S M具有溫度T SM。可以一種方式排列適合的加熱裝置,使得擠出機展現一個加熱區或多於一個加熱區。可想到對於饋料固體材料M,擠出機具有超過一個饋料區。進一步根據本發明,擠出機可以匱乏饋料(starve-fed)或氾濫饋料(flood-fed)運作。 With regard to the melting unit U M according to (ii), there are no particular restrictions, provided that a liquid stream S M having a temperature T SM at a pressure p SM is available. Preferably, the melting unit U M according to (ii) comprises an extruder or an extruder, more preferably an extruder, wherein more preferably, the melting unit U M according to (ii) consists of an extruder, wherein more preferably, the extruder is more preferably a single-screw extruder or a twin-screw extruder, more preferably a twin-screw extruder. More preferably, the solid material M provided according to (i) and having a temperature below T SM is fed into the extruder and melted therein while being conveyed through the extruder. The temperature of the solid material fed into the extruder preferably has a temperature in the range from 10 to 50°C, more preferably in the range from 15 to 40°C, more preferably in the range from 20 to 30°C. Further preferably, the solid material is fed into the extruder at a pressure in the range from 0.75 to 5 bar, more preferably in the range from 0.85 to 3 bar, more preferably in the range from 0.95 to 1.5 bar. For the melting material M, the extruder is preferably equipped with suitable heating means to heat the material M respectively, wherein the liquid stream SM has a temperature T SM when leaving the extruder. The suitable heating means can be arranged in a way that the extruder exhibits one heating zone or more than one heating zone. It is conceivable that the extruder has more than one feeding zone for feeding the solid material M. Further according to the invention, the extruder can be operated starve-fed or flood-fed.
較佳地,熔化單元U M(較佳為擠出機)裝有脫氣系統,其用在擠出機中於熔化製程期間移除一或多種氣體。雖然一般可想到該擠出機具有超過一個脫氣區,較佳者係具有一個脫氣區。較佳地,脫氣區位於緊鄰於擠出機排出區中壓力累積(pressure buid-up)前。若熔化單元U M(較佳為擠出機)裝有脫氣系統,方法較佳包含於根據(ii)的熔化期間自U M移出氣體流S GM。較佳地,該氣體流S GM於壓力p GM下具有溫度T GM,其中0.95 ≤ T GM/T SM≤ 1.05,較佳0.95 ≤ T GM/T SM≤ 1.0。較佳根據本發明,使自熔化單元U M獲得的流S GM在洗滌單元U S中經受洗滌,較佳經受濕式洗滌及乾式洗滌中之一或多者,更佳經受濕式洗滌,其中該濕式洗滌較佳包含將氣體流S GM通入洗滌管柱,較佳填充洗滌管柱中。經受洗滌前,較佳使自熔化單元U M獲得的流S GM經受冷卻,較佳在真空系統中,通過其較佳自熔化單元U M移出流S GM。 Preferably, the melting unit U M (preferably an extruder) is equipped with a degassing system for removing one or more gases during the melting process in the extruder. Although it is generally conceivable that the extruder has more than one degassing zone, it is preferred to have one degassing zone. Preferably, the degassing zone is located immediately before the pressure build-up in the discharge zone of the extruder. If the melting unit U M (preferably an extruder) is equipped with a degassing system, the method preferably comprises removing a gas flow S GM from U M during the melting according to (ii). Preferably, the gas stream S GM has a temperature T GM at a pressure p GM , wherein 0.95 ≤ T GM /T SM ≤ 1.05, preferably 0.95 ≤ T GM /T SM ≤ 1.0. Preferably according to the present invention, the stream S GM obtained from the melting unit U M is subjected to washing in the washing unit U S , preferably to one or more of wet washing and dry washing, more preferably to wet washing, wherein the wet washing preferably comprises passing the gas stream S GM into a washing column, preferably filling the washing column. Before being subjected to washing, the flow S GM obtained from the melting unit UM is preferably subjected to cooling, preferably in a vacuum system, through which the flow S GM is preferably removed from the melting unit UM .
根據本發明,流S M具有壓力p SM,其中該壓力p SM較佳係於範圍0.9 ≤ p SM/p SF≤ 1.05,且其中p SF係於範圍0.9 ≤ p SF/p D≤ 1.05。如以下討論,聚醯胺6解聚壓力p D較佳於自40至140巴的範圍。因此,根據本發明較佳相較於固體材料M被饋入熔化單元U M中且較佳被饋入擠出機中的壓力壓力p SM更高,更佳顯著更高。根據本發明,可想到此壓力之增加係在擠出機本身中實現。然而,以下者係特佳的:對於實現該壓力之增加,其係通過適合的壓縮裝置實現,壓縮裝置包含在熔化單元U M中,例如安排在擠出機之下游的壓縮裝置。根據此較佳的安排,較佳者可係離開擠出機的液體流係與被饋入擠出機中的固體材料於基本上相同的壓力下,其中接著在該壓縮裝置中合適地壓縮該液體流以使流S M於壓力p SM下具有溫度T SM。較佳根據本發明,該壓縮裝置包含且更佳由至少一個合適的齒輪泵組成,其中若安裝超過一個齒輪泵,則較佳者係將至少二個齒輪泵連續地安排。 According to the invention, the stream SM has a pressure pSM , wherein the pressure pSM is preferably in the range of 0.9 ≤ pSM / pSF ≤ 1.05 and wherein pSF is in the range of 0.9 ≤ pSF / pD ≤ 1.05. As discussed below, the polyamide 6 depolymerization pressure pD is preferably in the range of from 40 to 140 bar. Thus, according to the invention, the pressure pSM is preferably higher, preferably significantly higher, than the pressure at which the solid material M is fed into the melting unit UM and preferably into the extruder. According to the invention, it is conceivable that this pressure increase is achieved in the extruder itself. However, it is particularly preferred that the pressure increase is achieved by means of a suitable compression device which is contained in the melting unit U M , for example a compression device which is arranged downstream of the extruder. According to this preferred arrangement, it is preferred that the liquid stream leaving the extruder is at substantially the same pressure as the solid material fed into the extruder, wherein the liquid stream is then suitably compressed in the compression device so that the stream S M has a temperature T SM at a pressure p SM . Preferably according to the present invention, the compression device comprises and preferably consists of at least one suitable gear pump, wherein if more than one gear pump is installed, it is preferred that at least two gear pumps are arranged in series.
進一步根據本發明,較佳在離開熔化單元U M的液體流S M與根據(iv)的液體水流S W混合前,使其通過過濾單元U F。較佳地,將過濾單元U F安排在熔化單元U M之下游及反應單元U R之上游,過濾單元U F較佳係用於自液體流S M分離粒子的過濾單元U F,該等粒子具有於自100至500微米的範圍,較佳於自200至400微米的範圍的粒徑,其中該方法包含於根據(iv)混合前使液體流S M通過U F。又進一步,若熔化單元U M如上述包含壓縮裝置,則以下者較佳係於液體流(較佳自擠出機獲得者)通過壓縮裝置前使液體流通過該過濾裝置U F。 Further according to the invention, preferably the liquid stream SM leaving the melting unit UM is passed through a filter unit UF before being mixed with the liquid water stream SW according to (iv). Preferably, the filter unit UF is arranged downstream of the melting unit UM and upstream of the reaction unit UR , the filter unit UF preferably being a filter unit UF for separating particles from the liquid stream SM , said particles having a particle size in the range from 100 to 500 microns, preferably in the range from 200 to 400 microns, wherein the method comprises passing the liquid stream SM through UF before mixing according to (iv). Furthermore, if the melting unit U M comprises a compression device as described above, it is preferred that the liquid flow (preferably obtained from the extruder) is passed through the filtering device U F before the liquid flow (preferably obtained from the extruder) passes through the compression device.
進一步根據本發明,熔化單元U M可能包含超過一個熔化裝置,較佳超過一個擠出機,其中例如可將二或多個擠出機平行安排。 Further according to the invention, the melting unit U M may comprise more than one melting device, preferably more than one extruder, wherein for example two or more extruders may be arranged in parallel.
關於根據(vi)的聚醯胺6解聚條件,較佳者係T D係於自230至330 °C的範圍且p D係於自40至140巴的範圍,更佳T D係於自250至320 °C的範圍且p D係於自40至125巴的範圍,更佳T D係於自270至310 °C的範圍且p D係於自40至110巴的範圍。 Regarding the depolymerization conditions of polyamide 6 according to (vi), preferably, TD is in the range of from 230 to 330 ° C and p is in the range of from 40 to 140 bar, more preferably, TD is in the range of from 250 to 320 ° C and p is in the range of from 40 to 125 bar, and more preferably, TD is in the range of from 270 to 310 ° C and p is in the range of from 40 to 110 bar.
因此,T D的較佳範圍係例如自270至280 °C或280至290 °C或290至300 °C或300至310 °C,且p D的較佳範圍係例如自40至55巴或自55至70巴或自70至85巴或自85至100巴或自100至110巴。 Thus, a preferred range for TD is, for example, from 270 to 280 °C or from 280 to 290 °C or from 290 to 300 °C or from 300 to 310 °C, and a preferred range for pD is, for example, from 40 to 55 bar or from 55 to 70 bar or from 70 to 85 bar or from 85 to 100 bar or from 100 to 110 bar.
根據本發明,根據(v)的反應單元U R包含至少一個反應器,在反應器中使液體流S F經受根據(vi)的解聚條件。較佳地,根據(v)的反應單元U R包含z個化學反應器R i,i=1…z,其中z係於自1至10的範圍,較佳於自1至8的範圍,更佳於自1至6的範圍,更佳於自1至5的範圍,更佳於自1至4的範圍,更佳於自1至3的範圍。更佳地,根據(v)的反應單元U R包含3個反應器R 1、R 2及R 3。 According to the present invention, the reaction unit UR according to (v) comprises at least one reactor in which the liquid stream SF is subjected to the depolymerization conditions according to (vi). Preferably, the reaction unit UR according to (v) comprises z chemical reactors R i , i=1 ... z, wherein z is in the range from 1 to 10, preferably in the range from 1 to 8, more preferably in the range from 1 to 6, more preferably in the range from 1 to 5, more preferably in the range from 1 to 4, more preferably in the range from 1 to 3. More preferably, the reaction unit UR according to (v) comprises 3 reactors R 1 , R 2 and R 3 .
若根據(v)的反應單元U R包含超過一個反應器R i,即若z > 1,則較佳將至少2個反應器R i,較佳所有z個反應器R i串聯,其中 - 根據(v),將流S F饋入R i中,其中i = 1; - 將含有溶解在水中的ε-己內醯胺的液體水流S i自反應器R i移出並饋入反應器R i+1中,其中i < z; - 根據(vii),將含有溶解在水中的ε-己內醯胺的液體水流S z自反應器R z移出作為流S R; 其中在每個反應器R i中,維持於解聚壓力p Di下的解聚溫度T Di,其中,彼此獨立地,T Di係於自230至330 °C的範圍且p Di係於自40至140巴的範圍,較佳其中T Di係於自250至320 °C的範圍且p Di係於自40至125巴的範圍,更佳其中T Di係於自270至310 °C的範圍且p Di係於自40至110巴的範圍。關於三個反應器R 1、R 2及R 3之較佳安排,較佳者係將此等三個反應器串聯,其中 - 根據(v),將流S F饋入R 1中; - 將含有溶解在水中的ε-己內醯胺的液體水流S 1自反應器R 1移出並饋入反應器R 2中; - 將含有溶解在水中的ε-己內醯胺的液體水流S 2自反應器R 2移出並饋入反應器R 3中; - 根據(vii),將含有溶解在水中的ε-己內醯胺的液體水流S 3自反應器R 3移出作為流S R; 其中在反應器R 1中,維持於解聚壓力p D1下的解聚溫度T D1,其中T D1係於自230至330 °C的範圍且p D1係於自40至140巴的範圍,較佳其中T D1係於自250至320 °C的範圍且p D1係於自40至125巴的範圍,更佳其中T D1係於自270至310 °C的範圍且p D1係於自40至110巴的範圍;其中T D1的較佳範圍係例如自270至280 °C或280至290 °C或290至300 °C或300至310 °C,且p D1的較佳範圍係例如自40至55巴或自55至70巴或自70至85巴或自85至100巴或自100至110巴; 其中在反應器R 2中,維持於解聚壓力p D2下的解聚溫度T D2,其中T D2係於自230至330 °C的範圍且p D2係於自40至140巴的範圍,較佳其中T D2係於自250至320 °C的範圍且p D2係於自40至125巴的範圍,更佳其中T D2係於自270至310 °C的範圍且p D2係於自40至110巴的範圍;其中T D2的較佳範圍係例如自270至280 °C或280至290 °C或290至300 °C或300至310 °C,且p D2的較佳範圍係例如自40至55巴或自55至70巴或自70至85巴或自85至100巴或自100至110巴; 其中在反應器R 3中,維持於解聚壓力p D3下的解聚溫度T D3,其中T D3係於自230至330 °C的範圍且p D3係於自40至140巴的範圍,較佳其中T D3係於自250至320 °C的範圍且p D3係於自40至125巴的範圍,更佳其中T D3係於自270至310 °C的範圍且p D3係於自40至110巴的範圍;其中對於T D3的較佳範圍係例如自270至280 °C或280至290 °C或290至300 °C或300至310 °C,且對於p D3的較佳範圍係例如自40至55巴或自55至70巴或自70至85巴或自85至100巴或自100至110巴。 If the reaction unit UR according to (v) comprises more than one reactor R i , i.e. if z > 1, preferably at least 2 reactors R i , preferably all z reactors R i are connected in series, wherein - according to (v), a stream SF is fed to R i , where i = 1; - a liquid aqueous stream S i containing ε-caprolactam dissolved in water is removed from the reactor R i and fed to the reactor R i+1 , where i <z; - according to (vii), a liquid aqueous stream S z containing ε-caprolactam dissolved in water is removed from the reactor R z as stream SR ; wherein in each reactor R i a depolymerization temperature T Di is maintained at a depolymerization pressure p Di , wherein, independently of one another, T Di is in the range from 230 to 330 ° C and p Di is 230 ° C. to 330 ° C. Di is in the range of from 40 to 140 bar, preferably wherein T Di is in the range of from 250 to 320 °C and p Di is in the range of from 40 to 125 bar, more preferably wherein T Di is in the range of from 270 to 310 °C and p Di is in the range of from 40 to 110 bar. Regarding the preferred arrangement of the three reactors R 1 , R 2 and R 3 , it is preferred that these three reactors are connected in series, wherein - according to (v), the stream SF is fed to R 1 ; - a liquid aqueous stream S 1 containing ε-caprolactam dissolved in water is removed from the reactor R 1 and fed to the reactor R 2 ; - a liquid aqueous stream S 2 containing ε-caprolactam dissolved in water is removed from the reactor R 2 and fed to the reactor R 3 ; - according to (vii), a liquid aqueous stream S 3 containing ε-caprolactam dissolved in water is removed from the reactor R 3 as stream SR ; wherein in the reactor R 1 , a depolymerization temperature T D1 is maintained at a depolymerization pressure p D1 , wherein T wherein T D1 is in the range of from 230 to 330 ° C and p D1 is in the range of from 40 to 140 bar, preferably wherein T D1 is in the range of from 250 to 320 ° C and p D1 is in the range of from 40 to 125 bar, more preferably wherein T D1 is in the range of from 270 to 310 ° C and p D1 is in the range of from 40 to 110 bar; wherein a preferred range of T D1 is, for example, from 270 to 280 ° C or 280 to 290 ° C or 290 to 300 ° C or 300 to 310 ° C, and a preferred range of p D1 is, for example, from 40 to 55 bar or from 55 to 70 bar or from 70 to 85 bar or from 85 to 100 bar or from 100 to 110 bar; wherein in reactor R 2 , the depolymerization pressure p A depolymerization temperature T D2 at a pressure of 230 to 330 ° C. and p D2 is in the range of 40 to 140 bar, preferably T D2 is in the range of 250 to 320 ° C. and p D2 is in the range of 40 to 125 bar, more preferably T D2 is in the range of 270 to 310 ° C. and p D2 is in the range of 40 to 110 bar ; wherein a preferred range of T D2 is, for example, from 270 to 280 ° C. or 280 to 290 ° C. or 290 to 300 ° C. or 300 to 310 ° C., and a preferred range of p D2 is, for example, from 40 to 55 bar or from 55 to 70 bar or from 70 to 85 bar or from 85 to 100 bar or from 100 to 110 bar; wherein in the reactor R 3 , maintaining a depolymerization temperature T D3 under a depolymerization pressure p D3 , wherein T D3 is in the range of from 230 to 330 ° C and p D3 is in the range of from 40 to 140 bar, preferably wherein T D3 is in the range of from 250 to 320 ° C and p D3 is in the range of from 40 to 125 bar, more preferably wherein T D3 is in the range of from 270 to 310 ° C and p D3 is in the range of from 40 to 110 bar; wherein a preferred range for T D3 is, for example, from 270 to 280 ° C or 280 to 290 ° C or 290 to 300 ° C or 300 to 310 ° C, and for p Preferred ranges for D3 are, for example, from 40 to 55 bar, or from 55 to 70 bar, or from 70 to 85 bar, or from 85 to 100 bar, or from 100 to 110 bar.
根據本發明,較佳者係對於z > 1而言,z個反應器R i係垂直地排列,其中R 1係最上面的反應器且R z係最下面的反應器,其中通過重力,且較佳僅通過重力將自R i獲得的S i轉移至R i+1中。關於三個反應器R 1、R 2及R 3之較佳安排,較佳者係該等反應器R 1、R 2及R 3垂直地排列,其中R 1係最上面的反應器且R 3係最下面的反應器,其中通過重力且較佳僅通過重力將自R 1獲得的S 1轉移至R 2中,且其中通過重力,且較佳僅通過重力將自R 2獲得的S 2轉移至R 3中。 According to the present invention, it is preferred that for z>1, the z reactors Ri are arranged vertically, wherein Ri is the uppermost reactor and Rz is the lowermost reactor, wherein Si obtained from Ri is transferred to Ri +1 by gravity, and preferably only by gravity. With regard to the preferred arrangement of three reactors R1 , R2 and R3 , it is preferred that the reactors R1 , R2 and R3 are arranged vertically, wherein Ri is the uppermost reactor and R3 is the lowermost reactor, wherein Si obtained from Ri is transferred to R2 by gravity, and preferably only by gravity, and wherein S2 obtained from R2 is transferred to R3 by gravity, and preferably only by gravity.
關於一或多個反應器R i之特殊設計,較佳至少一個反應器R i係攪拌槽反應器,且更佳所有z個反應器皆係攪拌槽反應器。關於三個反應器R 1、R 2及R 3之較佳安排,較佳反應器R 1、R 2及R 3係攪拌槽反應器。 Regarding the specific design of one or more reactors Ri , it is preferred that at least one reactor Ri is a stirred tank reactor, and more preferably all of the reactors are stirred tank reactors. Regarding the preferred arrangement of three reactors R1 , R2 and R3 , it is preferred that the reactors R1 , R2 and R3 are stirred tank reactors.
雖然對於該攪拌槽反應器之特殊設計無一般限制,根據本發明,特佳者係至少一個攪拌槽反應器R i,且較佳每個攪拌槽反應器R i彼此獨立地具有較佳自2至6個隔室,更佳自2至5個隔室,更佳自2至4個隔室,該隔室較佳係串聯地,且更佳係串聯且垂直地排列,其中2個相鄰的隔室係由包含至少一個順流開口的分隔物分開。較佳反應器R i中包含的至少一個隔室包含至少一個攪拌器,其中更佳地,每個反應器R i之每個隔室包含至少一個攪拌器,其中更佳地,每個反應器R i之每個隔室包含一個攪拌器,其中該方法包含於給定隔室中經受解聚條件期間至少有部分時間在該隔室中攪拌解聚混合物。關於三個反應器R 1、R 2及R 3之較佳安排,更佳者係攪拌槽反應器R 1具有3個垂直且連續地安排的隔室,其中每個隔室包含一個攪拌器,攪拌槽反應器R 2具有3個垂直且連續地安排的隔室,其中每個隔室包含一個攪拌器,且攪拌槽反應器R 3具有3個垂直且連續地安排的隔室,其中每個隔室包含一個攪拌器。特別參照本發明之圖5及其相關敘述。 Although there is no general limitation on the specific design of the stirred tank reactor, according to the present invention, it is particularly preferred that at least one stirred tank reactor Ri , and preferably each stirred tank reactor Ri independently has preferably from 2 to 6 compartments, more preferably from 2 to 5 compartments, and more preferably from 2 to 4 compartments, the compartments are preferably arranged in series, and more preferably in series and vertically, wherein two adjacent compartments are separated by a partition comprising at least one co-current opening. Preferably, at least one compartment contained in the reactor Ri comprises at least one agitator, wherein more preferably, each compartment of each reactor Ri comprises at least one agitator, wherein more preferably, each compartment of each reactor Ri comprises one agitator, wherein the method comprises stirring the depolymerization mixture in a given compartment at least part of the time during the depolymerization conditions in the compartment. Regarding the preferred arrangement of the three reactors R1 , R2 and R3 , it is more preferred that the stirred tank reactor R1 has 3 compartments arranged vertically and continuously, each compartment of which contains a stirrer, the stirred tank reactor R2 has 3 compartments arranged vertically and continuously, each compartment of which contains a stirrer, and the stirred tank reactor R3 has 3 compartments arranged vertically and continuously, each compartment of which contains a stirrer. Special reference is made to FIG. 5 of the present invention and the related description thereof.
或者,關於該攪拌槽反應器之特殊設計,根據本發明,特佳者係至少一個攪拌槽反應器R i且較佳每個攪拌槽反應器R i彼此獨立地具有較佳自2至6個隔室,更佳自2至5個隔室,更佳自2至4個隔室,該隔室較佳係串聯地,且更佳係串聯且垂直地排列,其中反應器R i包含至少一個攪拌器且其中2個相鄰的隔室係通過一或多個該攪拌器之適合的組件(諸如攪拌器中包含的葉片)來形成及通過其等來分開,其中方法包含於在給定隔室中經受解聚條件期間在反應器隔室中攪拌解聚混合物達時間之至少部分。於此方面,且進一步關於三個反應器R 1、R 2及R 3之較佳安排,較佳者係攪拌槽反應器R 1具有2個被垂直且連續地排列的由R 1中包含的攪拌器之適合的組件形成及由其等分開的隔室,攪拌槽反應器R 2具有2個被垂直且連續地排列的由R 2中包含的攪拌器之適合的組件形成及由其等分開的隔室,且攪拌槽反應器R 3具有2個被垂直且連續地排列的由R 3中包含的攪拌器之適合的組件形成及由其等分開的隔室。 Alternatively, with regard to the particular design of the stirred tank reactor, it is particularly preferred according to the present invention that at least one stirred tank reactor Ri and preferably each stirred tank reactor Ri independently of one another has preferably from 2 to 6 compartments, more preferably from 2 to 5 compartments, more preferably from 2 to 4 compartments, the compartments preferably being arranged in series, and more preferably in series and vertically, wherein the reactor Ri comprises at least one agitator and wherein 2 adjacent compartments are formed by one or more suitable components of the agitator, such as blades comprised in the agitator, and are separated by them, wherein the method comprises stirring the depolymerization mixture in the reactor compartment for at least part of the time during which it is subjected to depolymerization conditions in a given compartment. In this regard, and further with respect to the preferred arrangement of the three reactors R1 , R2 and R3 , it is preferred that the stirred tank reactor R1 has 2 compartments formed by suitable components of the stirrer contained in R1 and equally divided therefrom, which are arranged vertically and continuously, the stirred tank reactor R2 has 2 compartments formed by suitable components of the stirrer contained in R2 and equally divided therefrom, which are arranged vertically and continuously, and the stirred tank reactor R3 has 2 compartments formed by suitable components of the stirrer contained in R3 and equally divided therefrom, which are arranged vertically and continuously.
較佳根據本發明,根據(vi)的聚醯胺6解聚條件進一步包含水性解聚混合物之在單元U R中,較佳在z個反應器R i中,更佳在z個攪拌槽反應器中的總滯留時間t D,其中至少85重量%,較佳至少90重量%,更佳至少95重量%的水性解聚混合物具有於30至90 min的範圍的t D。術語「總滯留時間」用於本發明之此前後文係指在所有以上提及的化學反應器R i中的滯留時間之和。尤其,對於z > 1,較佳者係水性解聚混合物之在反應器R i中的滯留時間係t Di且其中0.90 ≤ (t Di/ t Di+1) ≤ 1.10,較佳0.95 ≤ (t Di/ t Di+1) ≤ 1.05。因此,根據本發明,較佳者係實現窄的滯留時間分布。關於三個反應器R 1、R 2及R 3之較佳安排,較佳者係水性解聚混合物在反應器R 1中的滯留時間係t D1,水性解聚混合物之在反應器R 2中的滯留時間係t D2,且水性解聚混合物之在反應器R 3中的滯留時間係t D3,且其中0.90 ≤ (t D1/ t D2) ≤ 1.10,較佳0.95 ≤ (t D1/ t D2) ≤ 1.05,且其中0.90 ≤ (t D2/ t D3) ≤ 1.10,較佳0.95 ≤ (t D2/ t D3) ≤ 1.05。 Preferably according to the present invention, the depolymerization conditions of polyamide 6 according to (vi) further comprise a total residence time t D of the aqueous depolymerization mixture in the unit UR , preferably in the z reactors R i , more preferably in the z stirred tank reactors, wherein at least 85% by weight, preferably at least 90% by weight, more preferably at least 95% by weight of the aqueous depolymerization mixture has a t D in the range of 30 to 90 min. The term "total residence time" as used hereinbefore and hereinafter in the present invention refers to the sum of the residence times in all the above-mentioned chemical reactors R i . In particular, for z > 1, it is preferred that the residence time of the aqueous depolymerization mixture in the reactor Ri is tDi and wherein 0.90 ≤ ( tDi /tDi +1 ) ≤ 1.10, preferably 0.95 ≤ ( tDi /tDi +1 ) ≤ 1.05. Thus, according to the present invention, it is preferred to achieve a narrow residence time distribution. Regarding the preferred arrangement of the three reactors R1 , R2 and R3 , it is preferred that the residence time of the aqueous depolymerization mixture in reactor R1 is tD1 , the residence time of the aqueous depolymerization mixture in reactor R2 is tD2 , and the residence time of the aqueous depolymerization mixture in reactor R3 is tD3 , and wherein 0.90 ≤ ( tD1 / tD2 ) ≤ 1.10, preferably 0.95 ≤ ( tD1 / tD2 ) ≤ 1.05, and wherein 0.90 ≤ ( tD2 / tD3 ) ≤ 1.10, preferably 0.95 ≤ ( tD2 / tD3 ) ≤ 1.05.
較佳根據本發明,該等反應器R i中之至少一者,且較佳所有反應器R i皆具有一或多個用於自各自的反應器R i移出氣體流的出口裝置,即用於脫氣各自的反應器R i的出口裝置。因此,本發明之方法較佳包含自至少一個反應器R i且(較佳自所有z個反應器R i)移出各自的氣體流S Gi,給定氣體流S Gi於壓力p Gi下具有溫度T Gi,其中0.95 ≤ T Gi/T Di≤ 1.05。關於三個反應器R 1、R 2及R 3之較佳安排,方法更佳包含自R 1移出氣體流S G1,S G1於壓力p G1下具有溫度T G1,其中0.95 ≤ T G1/T D1≤ 1.05,自R 2移出氣體流S G2,S G2於壓力p G2下具有溫度T G2,其中0.95 ≤ T G2/T D2≤ 1.05,且自R 3移出氣體流S G3,S G3於壓力p G3下具有溫度T G3,其中0.95 ≤ T G3/T D3≤ 1.05。根據本發明,較佳者可係該方法進一步包含合併該等氣體流S Gi中之至少一者,更佳所有流S Gi,更佳該等氣體流S G1、S G2及S G3與上述的氣體流S GM,較佳於使該氣體流S GM經受上述的洗滌前。 Preferably according to the invention, at least one of the reactors Ri , and preferably all the reactors Ri, has one or more outlet means for removing a gas stream from the respective reactor Ri , i.e. outlet means for degassing the respective reactor Ri . Thus, the method of the invention preferably comprises removing a respective gas stream S Gi from at least one reactor Ri , and preferably from all z reactors Ri , the given gas stream S Gi having a temperature T Gi at a pressure p Gi , wherein 0.95 ≤ T Gi /T Di ≤ 1.05. Regarding the preferred arrangement of three reactors R1 , R2 and R3 , the method further preferably comprises removing a gas stream SG1 from R1 , SG1 having a temperature TG1 at a pressure pG1 , wherein 0.95≤TG1 / TD1≤1.05 , removing a gas stream SG2 from R2 , SG2 having a temperature TG2 at a pressure pG2 , wherein 0.95≤TG2 / TD2≤1.05 , and removing a gas stream SG3 from R3 , SG3 having a temperature TG3 at a pressure pG3 , wherein 0.95≤TG3 / TD3≤1.05 . According to the present invention, it is preferred that the method further comprises merging at least one of the gas streams S Gi , more preferably all of the gas streams S Gi , more preferably the gas streams S G1 , S G2 and S G3 with the above-mentioned gas stream S GM , preferably before subjecting the gas stream S GM to the above-mentioned washing.
一般而言,如何根據(i)提供固體材料M並無特殊限制。較佳,根據(i)提供固體材料M包含 (i.1) 在一遞送單元U MD中提供固體材料M,其中U MD較佳包含至少一個噸袋投料站及至少一個散裝容器站中之一或多者; (i.2) 將根據(i.1)提供的該固體材料M通過第一連接線路自單元U MD通入材料收集單元U MC,較佳係收集桶,其中第一連接線路較佳包含以下者中之一或多者:至少一個材料接收及排出單元U MRD、至少一個第一材料饋料單元U FMF及至少一個第一粒子分離單元U FMPS; (i.3) 將該固體材料M自單元U MC通過第二連接線路通入單元U M,其中第二連接線路較佳包含以下者中之一或多者:至少一個第二材料饋料單元U SMF、至少一個第二粒子分離單元U SMPS及至少一個金屬偵測器。 Generally speaking, there is no particular limitation on how to provide the solid material M according to (i). Preferably, providing the solid material M according to (i) comprises (i.1) providing the solid material M in a delivery unit U MD , wherein U MD preferably comprises one or more of at least one ton bag feeding station and at least one bulk container station; (i.2) passing the solid material M provided according to (i.1) from the unit U MD into a material collecting unit U MC , preferably a collecting bucket, through a first connecting line, wherein the first connecting line preferably comprises one or more of the following: at least one material receiving and discharging unit U MRD , at least one first material feeding unit U FMF and at least one first particle separation unit U FMPS ; (i.3) passing the solid material M from the unit U MC into the unit U M through a second connecting line. , wherein the second connection circuit preferably includes one or more of the following: at least one second material feeding unit USMF , at least one second particle separation unit USMSPS and at least one metal detector.
較佳地,根據(i.2)的第一連接線路包含至少一個單元U MRD,較佳至少一個料斗,更佳至少一個單區(one-zone)料斗,且進一步包含至少一個單元U FMF,較佳至少一個旋轉加料機,且較佳進一步包含至少粒子分離單元U FMPS,更佳至少一個過濾器,更佳至少一個篩網過濾器。 Preferably, the first connection line according to (i.2) comprises at least one unit U MRD , preferably at least one hopper, more preferably at least one one-zone hopper, and further comprises at least one unit U FMF , preferably at least one rotary feeder, and preferably further comprises at least a particle separation unit U FMPS , more preferably at least one filter, more preferably at least one screen filter.
進一步較佳地,對於將該固體材料M通過第一連接線路自單元U MD通入單元U MC,使至少一個氣體流S G通過第一連接線路,至少一個氣體流較佳包含且更佳由空氣或貧氧空氣(lean air)組成,其中於通過第一連接線路前,較佳通過過濾、壓縮及冷卻中之至少一者,且更佳通過過濾、壓縮及冷卻預處理。 Further preferably, for passing the solid material M from the unit U MD into the unit U MC through the first connecting line, at least one gas flow SG is passed through the first connecting line, and the at least one gas flow preferably includes and is more preferably composed of air or lean air, wherein before passing through the first connecting line, it is preferably filtered, compressed and cooled, and is more preferably pre-treated by filtering, compression and cooling.
進一步較佳,根據(i.3)的第二連接線路包含至少二個單元U SMF,較佳包含旋轉加料機及失重(loss-in-weight)加料機,其中更佳地,旋轉加料機被安排在失重加料機之上游,且進一步包含單元U SMPS,較佳包含振動篩。 Further preferably, the second connection line according to (i.3) comprises at least two units USMF , preferably comprising a rotary feeder and a loss-in-weight feeder, wherein more preferably the rotary feeder is arranged upstream of the loss-in-weight feeder, and further comprises a unit USMSPS , preferably comprising a vibrating screen.
較佳根據(i),以粒子的形式提供且較佳向U M提供固體材料M,其中粒子之粒徑分布較佳特徵在於以下數值對中之一或多者,較佳在於以下數值對中之二或多者,更佳在於以下三個數值對: - 粒子寬度之D10值,其於自0.3至15 mm的範圍,及粒子長度之D10值,其於自0.3至15 mm的範圍; - 粒子寬度之D50值,其於自0.5至20 mm的範圍,及粒子長度之D50值,其於自0.5至20 mm的範圍; - 粒子寬度之D90值,其於自0.8至30 mm的範圍,及粒子長度之D90值,其於自0.8至30 mm的範圍。 Preferably, according to (i), the solid material M is provided in the form of particles and preferably provided to U M , wherein the particle size distribution of the particles is preferably characterized by one or more of the following pairs of values, preferably by two or more of the following pairs of values, and more preferably by the following three pairs of values: - a D10 value of particle width in the range of 0.3 to 15 mm, and a D10 value of particle length in the range of 0.3 to 15 mm; - a D50 value of particle width in the range of 0.5 to 20 mm, and a D50 value of particle length in the range of 0.5 to 20 mm; - a D90 value of particle width in the range of 0.8 to 30 mm, and a D90 value of particle length in the range of 0.8 to 30 mm.
更佳的數值對係例如: - 粒子寬度之D10值,其於自2至4 mm的範圍,及粒子長度之D10值,其於自3.5至5.5 mm的範圍; - 粒子寬度之D50值,其於自2.5至4.5 mm的範圍,及粒子長度之D50值,其於自4至7 mm的範圍; - 粒子寬度之D90值,其於自3至5 mm的範圍,及粒子長度之D90值,其於自4.5至8.5 mm的範圍。 Better value pairs are for example: - D10 value of particle width, which is in the range of 2 to 4 mm, and D10 value of particle length, which is in the range of 3.5 to 5.5 mm; - D50 value of particle width, which is in the range of 2.5 to 4.5 mm, and D50 value of particle length, which is in the range of 4 to 7 mm; - D90 value of particle width, which is in the range of 3 to 5 mm, and D90 value of particle length, which is in the range of 4.5 to 8.5 mm.
術語「粒子」用於本發明之此前後文包含視需要預先形成的顆粒,且亦包含切碎的碎片。The term "particles" used hereinbefore and hereinbefore in the present invention includes particles which are optionally preformed, and also includes chopped pieces.
根據(i)提供的固體材料M中,較佳自10至100重量%,更佳自30至100重量%,更佳自50至100重量%,更佳自60至100重量%,更佳自70至100重量%,更佳自80至100重量%由聚醯胺6組成。若固體材料M之聚醯胺6含量小於100重量%,固體材料M較佳可另外包含一或多種彈性纖維(elastane)。一般而言,固體材料M除了聚醯胺6以外,可包含至少一種其他聚合化合物,其中至少一種其他聚合化合物較佳包含以下者中之一或多者:至少一種聚醯胺6.6;至少一種包括聚醯胺6T及聚醯胺6I中之一或多者的半芳香族聚醯胺;至少一種聚對苯二甲酸乙二酯;至少一種聚胺甲酸酯;至少一種聚酯;至少一種聚醚;至少一種聚氯乙烯;至少一種天然纖維材料,諸如綿羊毛及棉花;至少一種纖維素材料;至少一種天然彈性體;至少一種合成彈性體;至少一種該聚合化合物中之二或多者之共聚物,包括統計共聚物、梯度共聚物、交替共聚物、嵌段共聚物及接枝共聚物;及至少一種橡膠材料,包含至少一種天然橡膠材料及至少一種合成橡膠材料中之一或多者。此外,除了聚醯胺6以外,固體材料M可進一步包含以下者中之一或多者:至少一種顏料材料及至少一種玻璃纖維材料。In the solid material M provided according to (i), preferably 10 to 100 wt %, more preferably 30 to 100 wt %, more preferably 50 to 100 wt %, more preferably 60 to 100 wt %, more preferably 70 to 100 wt %, more preferably 80 to 100 wt % consists of polyamide 6. If the content of polyamide 6 in the solid material M is less than 100 wt %, the solid material M may preferably further comprise one or more elastanes. Generally speaking, the solid material M may contain at least one other polymer compound in addition to polyamide 6, wherein the at least one other polymer compound preferably contains one or more of the following: at least one polyamide 6.6; at least one semi-aromatic polyamide including one or more of polyamide 6T and polyamide 6I; at least one polyethylene terephthalate; at least one polyurethane; at least one polyester; at least one polyether; at least one poly Vinyl chloride; at least one natural fiber material, such as wool and cotton; at least one cellulose material; at least one natural elastomer; at least one synthetic elastomer; at least one copolymer of two or more of the polymer compounds, including statistical copolymers, gradient copolymers, alternating copolymers, block copolymers and graft copolymers; and at least one rubber material, including at least one natural rubber material and at least one synthetic rubber material. In addition, in addition to polyamide 6, the solid material M may further include one or more of the following: at least one pigment material and at least one glass fiber material.
較佳地,根據(i)提供的固體材料M包含且更佳由以下者組成:廢料,更佳紡織廢料及工程塑膠廢料中之一或多者,更佳紡織廢料。一般而言,根據(i)提供的固體材料M可由單一材料組成或由數種不同的材料組成,即其由w種化學材料M j組成,其中j=1..w且w≥1。進一步根據本發明,較佳該等化學材料M j中之至少一者,更佳每一種化學材料M j包含,且較佳由廢料組成,該廢料較佳包含,且更佳由至少一種紡織廢料組成。若w>1,則各自的二或多種材料可具有不受任何特殊限制的不同的化學組成,其條件為固體材料M展現如以上討論的組成。 Preferably, the solid material M provided according to (i) comprises and preferably consists of the following: waste, preferably one or more of textile waste and engineering plastic waste, more preferably textile waste. Generally speaking, the solid material M provided according to (i) can be composed of a single material or a plurality of different materials, that is, it is composed of w chemical materials Mj , where j=1..w and w≥1. Further according to the present invention, preferably at least one of the chemical materials Mj , more preferably each chemical material Mj comprises and preferably consists of waste, and the waste preferably comprises and preferably consists of at least one textile waste. If w>1, the respective two or more materials may have different chemical compositions without any particular restrictions, provided that the solid material M exhibits the composition discussed above.
根據本發明,根據(iii)提供的液體水流S W較佳係自90至100重量%,更佳自91至100重量%,更佳自92至100重量%,更佳自93至100重量%,更佳自94至100重量%,更佳自95至100重量%由水組成。最佳的範圍可係自96至100重量%或自97至100重量%或自99至100重量%或自99至100重量%。 According to the present invention, the liquid water stream SW provided according to (iii) is preferably composed of water in an amount of from 90 to 100 wt%, more preferably from 91 to 100 wt%, more preferably from 92 to 100 wt%, more preferably from 93 to 100 wt%, more preferably from 94 to 100 wt%, more preferably from 95 to 100 wt%. The best range may be from 96 to 100 wt%, from 97 to 100 wt%, from 99 to 100 wt%, or from 99 to 100 wt%.
較佳根據本發明,根據(iii)提供液體水流S W包含產生水流,該水流包含流S R中包含的水之至少部分,並將所產生的水流之至少部分饋回化學反應單元U R作為水流S W或作為其部分。 Preferably according to the invention, providing the liquid water stream SW according to (iii) comprises generating a water stream comprising at least part of the water contained in the stream SR , and feeding at least part of the generated water stream back to the chemical reaction unit UR as the water stream SW or as part thereof.
關於該水之回收,例如該方法可包含使自化學反應單元U R獲得的流S R經受熱水分離,視需要於S R經受過濾後,獲得水流S X;並將水流S X之至少部分饋回化學反應單元U R作為水流S W之部分,其中熱水分離較佳包含蒸餾及落膜蒸發中之一或多者。較佳地,產生水流S X可包含蒸餾自反應單元U R的獲得的流S R,視需要於使S R經受過濾後,獲得流S X。該蒸餾較佳可在蒸餾柱中在較佳於自70至140 °C的範圍,更佳於自80至120 °C的範圍,更佳於自90至110 °C的範圍的底部溫度及較佳於自0.5至1.5巴的範圍,更佳於自0.7至1.2巴的範圍,更佳於自0.8至1.1巴的範圍的頂部壓力下實施,其中流S X係於蒸餾柱之頂部獲得。此外,該蒸餾較佳可包含使蒸氣頂部流經受冷凝,獲得液體流S X,其中將液體流S X之至少一部份饋回化學反應單元U R作為水流S W之部分。較佳可將該自冷凝獲得的液體流S X分開成2個流,其中將通過分開獲得的第一流饋回化學反應單元U R作為水流S W之部分並將第二流饋回蒸餾柱之頂部,其中第一流相對於第二流之體積比較佳於自10:1至0.5:1的範圍,更佳於自7:1至1:1的範圍,更佳於自5:1至2:1的範圍。 Regarding the recovery of the water, for example, the method may comprise subjecting the stream SR obtained from the chemical reaction unit UR to hot water separation, optionally after subjecting SR to filtration, to obtain the water stream SX ; and feeding at least part of the water stream SX back to the chemical reaction unit UR as part of the water stream SW , wherein the hot water separation preferably comprises one or more of distillation and falling film evaporation. Preferably, generating the water stream SX may comprise distilling the stream SR obtained from the reaction unit UR , optionally after subjecting SR to filtration, to obtain the stream SX . The distillation can preferably be carried out in a distillation column at a bottom temperature preferably in the range of from 70 to 140° C., more preferably in the range of from 80 to 120° C., more preferably in the range of from 90 to 110° C. and at a top pressure preferably in the range of from 0.5 to 1.5 bar, more preferably in the range of from 0.7 to 1.2 bar, more preferably in the range of from 0.8 to 1.1 bar, wherein the stream SX is obtained at the top of the distillation column. Furthermore, the distillation can preferably comprise subjecting the vapor top stream to condensation to obtain a liquid stream SX , wherein at least a portion of the liquid stream SX is fed back to the chemical reaction unit UR as part of the water stream SW . Preferably, the liquid stream SX obtained from the condensation can be split into two streams, wherein the first stream obtained by the split is fed back to the chemical reaction unit UR as part of the water stream SW and the second stream is fed back to the top of the distillation column, wherein the volume ratio of the first stream to the second stream is preferably in the range of from 10:1 to 0.5:1, more preferably in the range of from 7:1 to 1:1, and more preferably in the range of from 5:1 to 2:1.
關於水之回收,較佳根據本發明之方法,其中根據(vii),流S R包含以濃度c SR溶解在水中的ε-己內醯胺,且流S R進一步包含一或多種雜質,該方法進一步包含 (viii) 將液體水流S R通入蒸發單元U E,自S R獲得液體水流S L,該液體水流S L包含以濃度c SL溶解在水中的ε-己內醯胺,其中c SL> c SR,並進一步自S R獲得一或多個水蒸氣流S V; (ix) 將水流S L通入耗熱純化單元U P,自S L獲得流S CPL,該流S CPL包含濃度c SCPL的ε-己內醯胺,其中c SCPL>> c SL,並進一步自S L獲得一或多個水流S RW,其中在U P中消耗的熱之至少部分係由一或多個流S V中之至少一者提供,從而自至少一個流S V獲得至少一個經至少部分冷凝的水流S VW; (x) 將至少一個流S VW至少部分地回收至反應單元U R並將至少一個流S RW至少部分地回收至反應單元U R。 Regarding the recovery of water, it is preferred to use a method according to the present invention, wherein according to (vii), the stream SR comprises ε-caprolactam dissolved in water at a concentration of c SR , and the stream SR further comprises one or more impurities, and the method further comprises (viii) passing the liquid water stream SR to an evaporation unit UE , obtaining a liquid water stream SL from SR , the liquid water stream SL comprising ε-caprolactam dissolved in water at a concentration of c SL , wherein c SL > c SR , and further obtaining one or more water vapor streams SV from SR ; (ix) passing the water stream SL to a heat-consuming purification unit UP , obtaining a stream SCPL from SL , the stream SCPL comprising ε-caprolactam at a concentration of c SCPL , wherein c SCPL >> c SL , and further obtaining from SL one or more water streams SRW , wherein at least part of the heat consumed in UP is provided by at least one of the one or more streams SV , thereby obtaining at least one at least partially condensed water stream SVW from at least one stream SV ; (x) at least partially recycling at least one stream SVW to the reaction unit UR and at least partially recycling at least one stream SRW to the reaction unit UR .
根據(x)的回收較佳包含 (x.1) 將至少一個流S VW及至少一個流S RW饋至一水處理單元U W中,自U W獲得至少一個水回收流S W; (x.2) 將至少一個水流S W至少部分回收至反應單元U R。 The recovery according to (x) preferably comprises (x.1) feeding at least one stream SVW and at least one stream SRW to a water treatment unit UW to obtain at least one water recovery stream SW from UW ; (x.2) at least partially recovering at least one water stream SW to the reaction unit UR .
水處理單元U W較佳包含水回收單元U WR及廢水單元U WW,其中(x.1)較佳進一步包含 (x.1.1) 將至少一個流S VW及至少一個流S RW饋至水回收單元U WR中,自U WR獲得至少一個水回收流S W及至少一個水流S SW; (x.1.2) 將至少一個流S SW饋至廢水單元U WW,自U WW獲得至少一個廢水流S WW。 The water treatment unit U W preferably includes a water recovery unit U WR and a waste water unit U WW , wherein (x.1) preferably further includes (x.1.1) feeding at least one stream SVW and at least one stream SRW to the water recovery unit U WR to obtain at least one water recovery stream SW and at least one water stream S SW from U WR ; (x.1.2) feeding at least one stream S SW to the waste water unit U WW to obtain at least one waste water stream S WW from U WW .
純化單元U P較佳包含耗熱水分離單元U WS、耗熱蒸餾單元U D及耗熱結晶單元U C中之一或多者,更佳耗熱水分離單元U WS、耗熱蒸餾單元U D及耗熱結晶單元U C中之二或多者,更佳耗熱水分離單元U WS、耗熱蒸餾單元U D及耗熱結晶單元U C,其中在U WS、U D及U C中之一或多者中消耗的熱之至少部分係由一或多個流S V中之至少一者提供。 The purification unit UP preferably comprises one or more of a heat-consuming water separation unit U WS , a heat-consuming distillation unit UD and a heat-consuming crystallization unit UC , more preferably two or more of the heat-consuming water separation unit U WS , the heat-consuming distillation unit UD and the heat-consuming crystallization unit UC , more preferably the heat-consuming water separation unit U WS , the heat-consuming distillation unit UD and the heat-consuming crystallization unit UC , wherein at least part of the heat consumed in one or more of U WS , UD and UC is provided by at least one of the one or more streams SV .
對於如此純化單元U P,方法較佳包含(a-1)、(a-2)及(a-3)中之一或多者;更佳(a-1)、(a-2)及(a-3)中之至少二或多者;更佳(a-1)、(a-2)及(a-3): (a-1) 自U WS獲得至少一個經至少部分冷凝的水流S VW1; (a-2) 自U D獲得至少一個經至少部分冷凝的水流S VW2; (a-3) 自U C獲得至少一個經至少部分冷凝的水流S VW3; 其中方法進一步包含將S VW1、S VW2及S VW3中之一或多者;較佳S VW1、S VW2及S VW3中之二或多者;更佳S VW1、S VW2及S VW3饋至如具體實例29中定義的水處理單元U W。 For such a purification unit UP , the method preferably includes one or more of (a-1), (a-2) and (a-3); more preferably at least two or more of (a-1), (a-2) and (a-3); more preferably (a-1), (a-2) and (a-3): (a-1) obtaining at least one at least partially condensed water stream SVW1 from U WS ; (a- 2 ) obtaining at least one at least partially condensed water stream SVW2 from UD; (a-3) obtaining at least one at least partially condensed water stream SVW3 from UC ; wherein the method further includes one or more of SVW1 , SVW2 and SVW3 ; preferably two or more of SVW1 , SVW2 and SVW3 ; more preferably SVW1 , SVW2 and SVW3 VW3 is fed to the water treatment unit U W as defined in Specific Example 29.
較佳地,自U WS獲得等流S RW中之至少一者。 Preferably, at least one of the equal flows S RW is obtained from U WS .
較佳地,純化單元U P包含耗熱水分離單元U WS、耗熱蒸餾單元U D及耗熱結晶單元U C,其中方法包含將流S L饋至U WS,流S L包含濃度c SL的ε-己內醯胺,自U WS獲得流U WS,流U WS包含濃度c UWS的ε-己內醯胺,將流S UWS饋至蒸餾單元U D,自U D獲得流S UD,流S UD包含濃度c UD的ε-己內醯胺,並將流S UD饋至結晶單元U C中,並自U C獲得流S CPL,流S CPL包含濃度c SCPL的ε-己內醯胺,其中c SL< c UWS< c UD< c SCPL。 Preferably, the purification unit UP comprises a heat-consuming water separation unit U WS , a heat-consuming distillation unit UD and a heat-consuming crystallization unit UC , wherein the method comprises feeding a stream SL to U WS , the stream SL comprising ε-caprolactam having a concentration of c SL , obtaining a stream U WS from U WS , the stream U WS comprising ε-caprolactam having a concentration of c UWS , feeding the stream SUWS to the distillation unit UD , obtaining a stream S UD from UD , the stream S UD comprising ε-caprolactam having a concentration of c UD , feeding the stream S UD to the crystallization unit UC and obtaining a stream SCPL from UC , the stream SCPL comprising ε-caprolactam having a concentration of c SCPL , wherein c SL < c UWS < c UD < c SCPL .
較佳地,水分離單元U WS包含至少二個耗熱水分離子單元U WS1及U WS2,更佳兩個串聯的耗熱水分離子單元U WS1及U WS2,其中較佳將流S L饋入U WS1中,且其中在U WS1及U WS2中之一或多者中消耗的熱之至少部分較佳係由一或多個流S V中之至少一者提供。 Preferably, the water separation unit U WS comprises at least two heat-consuming water separation units U WS1 and U WS2 , more preferably two heat-consuming water separation units U WS1 and U WS2 connected in series, wherein the stream SL is preferably fed into U WS1 , and wherein at least part of the heat consumed in one or more of U WS1 and U WS2 is preferably provided by at least one of one or more streams SV .
對於如此水分離單元U WS,方法較佳包含(b-1)及(b-2)中之一或多者,較佳(b-1)及(b-2): (b-1) 自U WS1獲得至少一個經至少部分冷凝的水流S VW11; (b-2) 自U WS2獲得至少一個經至少部分冷凝的水流S VW12。 For such a water separation unit U WS , the method preferably comprises one or more of (b-1) and (b-2), preferably (b-1) and (b-2): (b-1) obtaining at least one at least partially condensed water stream S VW11 from U WS1 ; (b-2) obtaining at least one at least partially condensed water stream S VW12 from U WS2 .
進一步對於此種水分離單元U WS,較佳者係自U WS1獲得至少一個水流S RW1並自U WS2獲得至少一個水流S RW2,且其中將S RW1及S RW2中之至少一者且較佳S RW1及S RW2饋入U W中。 Further for such a water separation unit U WS , it is preferred that at least one water flow SRW1 is obtained from U WS1 and at least one water flow SRW2 is obtained from U WS2 , and wherein at least one of SRW1 and SRW2 , preferably SRW1 and SRW2 , is fed into U W .
又進一步對於此種水分離單元U WS,較佳者係分離單元U I位於U WS1之下游及U WS2之上游,其中方法較佳包含自U WS1獲得水流S UWS1,將流S UWS1饋入分離單元U I,自U I獲得水流S UI,並將流S UI饋入單元U WS2,其中在U I中,自S UWS1分離雜質中之一或多者,從而自U I獲得雜質流S I,該雜質較佳包含至少一種根據(vii)的S R中包含的雜質。 Further, for such a water separation unit U WS , it is preferred that the separation unit U I is located downstream of U WS1 and upstream of U WS2 , wherein the method preferably comprises obtaining a water flow S UWS1 from U WS1 , feeding the flow S UWS1 into the separation unit U I , obtaining a water flow S UI from U I , and feeding the flow S UI into the unit U WS2 , wherein in U I , one or more of the impurities are separated from S UWS1 , thereby obtaining an impurity flow S I from U I , and the impurities preferably include at least one impurity included in SR according to (vii).
較佳地,蒸發單元U E包含二或多個蒸發子單元,其中該方法較佳包含獲得至少二個蒸氣流S V1及S V2,將蒸氣流S V1通入至少一個耗熱單元並將蒸氣流S V2通入至少一個耗熱單元,其中該等蒸氣流S V1及S V2於壓力及/或溫度彼此不同。 Preferably, the evaporation unit UE comprises two or more evaporation subunits, wherein the method preferably comprises obtaining at least two steam streams S V1 and S V2 , passing the steam stream S V1 into at least one heat consuming unit and passing the steam stream S V2 into at least one heat consuming unit, wherein the steam streams S V1 and S V2 are different from each other in pressure and/or temperature.
較佳地,將至少一個固體-液體分離單元安排在U R之下游,其中較佳者係將該等流S L及S R中之至少一者通入下個下游單元前使其通過至少一個固體-液體分離單元。 Preferably, at least one solid-liquid separation unit is arranged downstream of UR , wherein preferably at least one of the streams SL and SR is passed through at least one solid-liquid separation unit before passing into the next downstream unit.
根據本發明,較佳者係根據(i)提供的固體材料M包含,且較佳由以下者組成:廢料,較佳紡織廢料及工程塑膠廢料中之一或多者,更佳紡織廢料。According to the present invention, preferably the solid material M provided according to (i) comprises, and preferably consists of, waste materials, preferably one or more of textile waste materials and engineering plastic waste materials, and more preferably textile waste materials.
關於上述的流S CPL,即該經純化的ε-己內醯胺流,較佳者可將該流S CPL通入聚醯胺6生產單元U PP,在聚醯胺6生產單元U PP中將其用作為起始材料。若需要,可另外將一或多個另外的流S NCPL通入U PP,該流包含非經回收的ε-己內醯胺,即來自習知來源的ε-己內醯胺。較佳可接著將分別製備的聚醯胺6材料通入單元U TP,在單元U TP中將其用作為製備包含聚醯胺6的材料,較佳包含聚醯胺6的紡織材料的起始材料。若需要,可另外將一或多個另外的流S NPA6通入U TP,該流包含非經回收的聚醯胺6,即來自習知來源的聚醯胺6。取決於在U TP中製備的材料之類型,可將包含一或多種除了聚醯胺6以外的起始材料的另外的流通入U TP。自U TP獲得的材料,且較佳紡織材料M T,接著較佳進入市場並在其中維持達給定壽命T MT。之後,在收集單元U TC,且較佳紡織材料收集單元中合適地收集各自的壽命結束的材料,自收集單元將其合適地以固體材料M的形式,或以固體材料M之部分的形式通入如上述的方法,視需要於如本文敘述的揀選後。 With regard to the above-mentioned stream SCPL , i.e. the purified ε-caprolactam stream, it is preferred that this stream SCPL be passed to the polyamide 6 production unit UPP , where it is used as starting material. If desired, one or more further streams SNCPL comprising non-recycled ε-caprolactam, i.e. ε-caprolactam from known sources, may be passed to UPP in addition. The separately prepared polyamide 6 material may then preferably be passed to the unit UTP , where it is used as starting material for the preparation of a material comprising polyamide 6, preferably a textile material comprising polyamide 6. If desired, one or more further streams SNPA6 can additionally be passed to the UTP , which streams comprise non-recycled polyamide 6, i.e. polyamide 6 from known sources. Depending on the type of material prepared in the UTP , further streams comprising one or more starting materials other than polyamide 6 can be passed to the UTP . The materials obtained from the UTP , and preferably textile materials MT , then preferably enter the market and remain there for a given life TMT . Afterwards, the respective end-of-life materials are suitably collected in a collection unit UTC , and preferably a textile material collection unit, from which they are suitably passed in the form of solid material M, or in the form of a portion of solid material M, as described above, optionally after selection as described herein.
因此,根據本發明,該方法較佳可進一步包含向聚醯胺6生產單元U PP提供流S CPL,其中較佳向紡織材料生產單元U TP以原料的形式提供在U PP中製造的聚醯胺6,自單元U TP(A) 獲得紡織材料M T,該紡織材料M T被推向市場,其中,於該紡織材料M T之壽命T MT後,在紡織材料收集單元U TC中以紡織廢料的形式至少部分地收集其; (B) 以紡織廢料的形式獲得剩下的材料M R; 其中經由U M向U R合適地提供根據(A)的紡織廢料之至少部分,或根據(B)的紡織廢料之至少部分,或根據(A)的紡織廢料之至少部分及根據(B)的紡織廢料之至少部分。 Therefore, according to the present invention, the method may preferably further comprise providing a flow S CPL to a polyamide 6 production unit U PP , wherein the polyamide 6 produced in U PP is preferably provided in the form of raw material to a textile material production unit U TP , and from the unit U TP (A) a textile material MT is obtained, the textile material MT is brought to the market, wherein after the life span T MT of the textile material MT, it is at least partially collected in the form of textile waste in a textile material collection unit U TC ; (B) the remaining material MR is obtained in the form of textile waste; wherein the remaining material MR is provided to the textile material production unit U TP via U M to U TP; R suitably provides at least part of the textile waste according to (A), or at least part of the textile waste according to (B), or at least part of the textile waste according to (A) and at least part of the textile waste according to (B).
因此,本發明亦關於一種可或係通過如上述方法獲得的S CPL之用途,其係用於製備聚醯胺6,該用途較佳進一步包含利用該聚醯胺6作為用於製備紡織材料的原料。 Therefore, the present invention also relates to a use of SCPL which can be or is obtained by the above method, which is used for preparing polyamide 6. The use preferably further comprises using the polyamide 6 as a raw material for preparing textile materials.
此外,本發明亦關於一種用於製備聚醯胺6的方法,該方法包含利用可或係通過如上述的方法獲得的S CPL作為起始材料,其中該方法較佳進一步包含利用該聚醯胺6作為用於製備紡織材料的原料。 In addition, the present invention also relates to a method for preparing polyamide 6, which comprises using SCPL which can be or is obtained by the method as described above as a starting material, wherein the method preferably further comprises using the polyamide 6 as a raw material for preparing a textile material.
進一步根據本發明,方法較佳可進一步包含向聚醯胺6生產單元U PP提供流S CPL,其中較佳向工程塑膠材料生產單元U EP以原料的形式提供在U PP中製造的聚醯胺6,自單元U EP(A) 獲得工程塑膠材料M E,該工程塑膠材料M E被推向市場,其中,於該工程塑膠材料M E之壽命T ME後,在工程塑膠材料收集單元U EC中至少部分地收集其作為工程塑膠廢料; (B) 以工程塑膠廢料的形式獲得剩下的材料M R; 其中向U R以S M的形式(較佳通過U M)合適地提供根據(A)的工程塑膠廢料之至少部分,或根據(B)的工程塑膠廢料之至少部分,或根據(A)的工程塑膠廢料之至少部分及根據(B)的工程塑膠廢料之至少部分。 According to the present invention, the method may further include providing a stream S CPL to a polyamide 6 production unit U PP , wherein the polyamide 6 produced in U PP is preferably provided as a raw material to an engineering plastic material production unit U EP , and (A) obtaining an engineering plastic material ME from the unit U EP , the engineering plastic material ME is put on the market, wherein, after the life span T ME of the engineering plastic material ME , it is at least partially collected as engineering plastic waste in an engineering plastic material collection unit U EC ; (B) obtaining the remaining material M R in the form of engineering plastic waste; wherein the remaining material M R is provided to U R in the form of S M (preferably by U M ) suitably provides at least a portion of the engineering plastic waste according to (A), or at least a portion of the engineering plastic waste according to (B), or at least a portion of the engineering plastic waste according to (A) and at least a portion of the engineering plastic waste according to (B).
因此,本發明亦關於一種可或係通過如上述的方法獲得的S CPL之用途,其用於製備聚醯胺6,該用途較佳進一步包含利用該聚醯胺6作為用於製備工程塑膠材料的原料。 Therefore, the present invention also relates to a use of SCPL that can be or is obtained by the method as described above, which is used to prepare polyamide 6. The use preferably further comprises using the polyamide 6 as a raw material for preparing engineering plastic materials.
此外,本發明亦關於一種用於製備聚醯胺6的方法,該方法包含利用可或係通過如上述方法獲得的S CPL作為起始材料,其中該方法較佳進一步包含利用該聚醯胺6作為用於製備工程塑膠材料的原料。 In addition, the present invention also relates to a method for preparing polyamide 6, which comprises using SCPL that can be or is obtained by the above method as a starting material, wherein the method preferably further comprises using the polyamide 6 as a raw material for preparing an engineering plastic material.
根據另一方面,本發明係關於一種用於製備聚醯胺6的整合方法,其包含 (α) 根據如本文敘述的方法製備流S CPL,該流S CPL包含經純化的ε-己內醯胺; (β) 將該流S CPL通入聚醯胺6生產單元U PA; (γ) 使該流S CPL在U PA中經受ε-己內醯胺聚合條件,自U PA獲得聚醯胺6材料M P及包含水及一或多種ε-己內醯胺寡聚物的流; (δ) 視需要於至少一個濃縮階段使包含水及一或多種ε-己內醯胺寡聚物的流經受針對一或多種ε-己內醯胺寡聚物的濃縮,獲得包含水及一或多種ε-己內醯胺寡聚物的經濃縮流; (ε) 將包含水及一或多種ε-己內醯胺寡聚物的視需要經濃縮流通入本文敘述的熔化單元U M及水分離子單元U WS2中之至少一者。 According to another aspect, the present invention relates to an integrated process for preparing polyamide 6, comprising (α) preparing a stream SCPL comprising purified ε-caprolactam according to the process as described herein; (β) passing the stream SCPL into a polyamide 6 production unit UPA ; (γ) subjecting the stream SCPL to ε-caprolactam polymerization conditions in UPA , obtaining polyamide 6 material MP and a stream comprising water and one or more ε-caprolactam oligomers from UPA ; (δ) optionally subjecting a stream comprising water and one or more ε-caprolactam oligomers to concentration for the one or more ε-caprolactam oligomers in at least one concentration stage to obtain a concentrated stream comprising water and the one or more ε-caprolactam oligomers; (ε) passing the optionally concentrated stream comprising water and the one or more ε-caprolactam oligomers into at least one of the melting unit UM and the water ionization unit U WS2 described herein.
較佳地,根據(ε)包含水及一或多種ε-己內醯胺寡聚物的視需要濃縮之流進一步包含ε-己內醯胺,即單體ε-己內醯胺。進一步較佳地,該整合方法包含 (γ) 使流S CPL在U PA中經受ε-己內醯胺聚合條件,自U PA獲得聚醯胺6材料M P及包含濃度c EW(W)的水、濃度c EW(C)的ε-己內醯胺及總濃度c EW(O)的一或多種ε-己內醯胺寡聚物的流S EW; (δ) 使流S EW經受濃縮,其包含 (δ.1) 使流S EW在第一濃縮單元U C1中經受濃縮,自U C1獲得包含濃度c C1(W)的水、濃度c C1(C)的ε-己內醯胺、及總濃度c C1(O)的一或多種ε-己內醯胺寡聚物的經濃縮流S C1,其中c C1(W) < c EW(W),c C1(C) > c EW(C),且c C1(O)> c EW(O),並進一步自U C1獲得包含濃度c W1(W) > c EW(W)的水的水流S W1; (δ.2) 使流S C1在第二濃縮單元U C2中經受濃縮,自U C2獲得包含總濃度c C2(O)的一或多種ε-己內醯胺寡聚物的經濃縮流S C2,其中c C2(O) > c C1(O),並進一步自U C2獲得包含濃度c W2(W)的水,及濃度c W2(C)的ε-己內醯胺的水流S W2,其中c W2(W) > c W1(W)且c W2(C) > c W1(C); (ε) 將流S C2通入子單元U M,並將流S W2通入子單元U WS2。 Preferably, the optionally enriched stream comprising water and one or more ε-caprolactam oligomers according to (ε) further comprises ε-caprolactam, i.e. monomeric ε-caprolactam. Further preferably, the integrated method comprises (γ) subjecting the stream S CPL to ε-caprolactam polymerization conditions in U PA , obtaining from U PA a polyamide 6 material MP and a stream S EW comprising water having a concentration c EW (W), ε-caprolactam having a concentration c EW (C), and one or more ε-caprolactam oligomers having a total concentration c EW (O); (δ) subjecting the stream S EW to concentration, which comprises (δ.1) subjecting the stream S EW to concentration in a first concentration unit U C1 , obtaining from U C1 a stream comprising water having a concentration c C1 (W), ε-caprolactam having a concentration c C1 (C), and one or more ε-caprolactam oligomers having a total concentration c C1 (O) a concentrated stream S C1 of one or more ε-caprolactam oligomers, wherein c C1 (W) < c EW (W), c C1 (C) > c EW (C), and c C1 (O) > c EW (O), and further obtaining a water stream S W1 comprising water having a concentration of c W1 (W) > c EW (W) from U C1 ; (δ.2) subjecting the stream S C1 to concentration in a second concentration unit U C2, obtaining a concentrated stream S C2 of one or more ε-caprolactam oligomers having a total concentration of c C2 (O) from U C2 , wherein c C2 (O) > c C1 (O), and further obtaining water comprising a concentration of c W2 (W), and a concentration of c W2 (W) from U C2 . (C) an aqueous stream SW2 of ε-caprolactam, wherein cW2 (W) > cW1 (W) and cW2 (C) > cW1 (C); (ε) passing the stream SC2 into the subunit UM and passing the stream SW2 into the subunit UWS2 .
如上述,自聚醯胺6聚合單元U PA獲得的流S EW包含水、單體ε-己內醯胺、及一或多種ε-己內醯胺寡聚物。通常,此水流S EW進一步包含一或多種除了單體ε-己內醯胺及一或多種ε-己內醯胺寡聚物以外的其他有機化合物。因此,較佳者係流S EW進一步包含總濃度c EW(X)的一或多種除了ε-己內醯胺及其寡聚物以外的有機化合物X,根據(δ)的方法包含 (δ.1) 使流S EW在第一濃縮單元U C1中經受濃縮,自U C1獲得包含濃度c C1(W)的水、濃度c C1(C)的ε-己內醯胺、總濃度c C1(O)的一或多種ε-己內醯胺寡聚物、及總濃度c C1(X)的一或多種有機化合物X的經濃縮流S C1,其中c C1(W) < c EW(W)、c C1(C) > c EW(C)、c C1(O)> c EW(O)且c C1(X)> c EW(X),並進一步自U C1獲得包含濃度c W1(W) > c EW(W)的水的水流S W1; (δ.2) 使流S C1在第二濃縮單元U C2中經受濃縮,自U C2獲得包含總濃度c C2(O)的一或多種ε-己內醯胺寡聚物及總濃度c C2(X)的一或多種有機化合物X的經濃縮流S C2,其中c C2(O) > c C1(O)且c C2(X) > c C1(X),並進一步自U C2獲得包含濃度c W2(W)的水及濃度c W2(C)的ε-己內醯胺的水流S W2,其中c W2(W) > c W1(W)且c W2(C) > c W1(C)。 As described above, the water stream S EW obtained from the polyamide 6 polymer units U PA comprises water, monomers ε-caprolactam, and one or more ε-caprolactam oligomers. Typically, this water stream S EW further comprises one or more other organic compounds in addition to monomers ε-caprolactam and one or more ε-caprolactam oligomers. Therefore, it is preferred that the stream S EW further comprises one or more organic compounds X other than ε-caprolactam and its oligomers with a total concentration of c EW (X), and the method according to (δ) comprises (δ.1) subjecting the stream S EW to concentration in a first concentration unit U C1 , and obtaining from U C1 a concentrated stream S C1 comprising water with a concentration of c C1 (W), ε-caprolactam with a concentration of c C1 (C), one or more ε-caprolactam oligomers with a total concentration of c C1 (O), and one or more organic compounds X with a total concentration of c C1 (X), wherein c C1 (W) < c EW (W), c C1 (C) > c EW (C), c C1 (O) > c EW (O) and c C1 (X) > c EW (X), and further obtaining a water stream S W1 comprising water having a concentration of c W1 (W) > c EW (W) from U C1 ; (δ.2) subjecting the stream S C1 to concentration in a second concentration unit U C2 , obtaining a concentrated stream S C2 comprising one or more ε-caprolactam oligomers having a total concentration of c C2 (O) and one or more organic compounds X having a total concentration of c C2 (X) from U C2 , wherein c C2 (O) > c C1 (O) and c C2 (X) > c C1 (X), and further obtaining a water stream S W2 comprising water having a concentration of c W2 (W) and ε-caprolactam having a concentration of c W2 (C) from U C2 , wherein c W2 (W) > c W1 (W) and c W2 (X) > c C1 (X ). (C) > c W1 (C).
更佳地,根據本發明,(γ)包含
(γ.1) 將流S
CPL及較佳水流S
AQ0通入聚合階段ST
0,自ST
0獲得聚醯胺6粗產物流S
PA1及水流S
WA1;
(γ.2) 將流S
PA1及較佳水流S
AQ1通入粒化階段ST
1,自ST
1獲得粗經粒化聚醯胺6材料M
PA2及水流S
WA2;
(γ.3) 將材料M
PA2及較佳水流S
AQ2通入萃取階段ST
2,自ST
2獲得經純化經粒化聚醯胺6材料M
PA3及水流S
WA3;
(γ.4) 將材料M
PA3通入乾燥階段ST
3,自ST
3獲得聚醯胺6材料M
P及水流S
WA4。
More preferably, according to the present invention, (γ) comprises (γ.1) passing the stream S CPL and the preferred water stream S AQ0 into a polymerization stage ST 0 to obtain a crude polyamide 6 product stream S PA1 and a water stream S WA1 from ST 0 ; (γ.2) passing the stream S PA1 and the preferred water stream S AQ1 into a granulation stage ST 1 to obtain a crude granulated polyamide 6 material MPA2 and a water stream S WA2 from ST 1 ; (γ.3) passing the material MPA2 and the preferred water stream S AQ2 into an extraction stage ST 2 to obtain a purified granulated polyamide 6 material MPA3 and a water stream S WA3 from ST 2 ; (γ.4) passing the material MPA3 into a
假設自生產單元U PA獲得的聚醯胺6材料中之一些不符合規格,方法較佳可進一步包含將該材料M PR中之至少一些通入單元U M。 In case some of the polyamide 6 material obtained from the production unit U PA does not meet the specifications, the method may preferably further comprise passing at least some of this material M PR into the unit U M .
如上述本發明之方法較佳可係連續方法。然而,一或多個方法步驟可以批式模式實施,且一或多個步驟可以半連續模式實施。As described above, the method of the present invention is preferably a continuous method. However, one or more method steps can be performed in batch mode, and one or more steps can be performed in semi-continuous mode.
本發明係通過以下具體實例的群組及由所指出的依附及反向參照(back-references)產生的具體實例之組合來進一步說明。尤其,應注意於每個提及一系列具體實例的情況下,例如「如具體實例1至4中之任一項之方法」的術語之前後文,此系列內的每個具體實例意欲對熟習該項技術者明確揭露,即熟習該項技術者應將此術語之措辭理解成與「如具體實例1、2、3及4中之任一項之方法」同義。此外,明確指出以下群組的具體實例代表針對本發明之較佳方面的一般性敘述之適當組織的部分,因此適當地支持但不代表本發明之申請專利範圍。The present invention is further described by the following group of specific examples and the combination of specific examples generated by the indicated dependent and reverse references. In particular, it should be noted that in each case where a series of specific examples is mentioned, such as the context before and after the term "a method as in any one of the specific examples 1 to 4", each specific example in this series is intended to be clearly disclosed to those skilled in the art, that is, those skilled in the art should understand the wording of this term as synonymous with "a method as in any one of the specific examples 1, 2, 3 and 4". In addition, it is clearly pointed out that the following group of specific examples represent a properly organized part of the general description of the preferred aspects of the present invention, and therefore properly support but do not represent the scope of the patent application of the present invention.
1. 一種用於水解解聚固體材料M中包含的聚醯胺6之方法,方法包含 (i) 提供固體材料M; (ii) 在熔化單元U M中熔化根據(i)提供的該固體材料M,獲得於壓力p SM下具有溫度T SM的液體流S M; (iii) 提供於壓力p SW下具有溫度T SW的液體水流S W; (iv) 在預反應單元U PR中混合該根據(ii)獲得的流S M與該根據(iii)提供的流S W,獲得於壓力p SF下具有溫度T SF的液體反應饋料流S F; (v) 將該根據(iv)獲得的流S F饋入化學反應單元U R中; (vi) 在該反應單元U R中使該流S F經受聚醯胺6解聚條件,聚醯胺6解聚條件包含於聚醯胺6解聚壓力p D下的聚醯胺6解聚溫度T D,在U R中獲得水性解聚混合物,該水性解聚混合物包含溶解在水中的ε-己內醯胺; (vii) 自U R移出水性液體反應器離去流S R,該流S R包含溶解在水中的ε-己內醯胺; 其中0.8 ≤ T SF/T D≤ 1.05且0.9 ≤ p SF/p D≤ 1.05。 1. A method for hydrolyzing and depolymerizing a polyamide 6 contained in a solid material M, the method comprising: (i) providing a solid material M; (ii) melting the solid material M provided according to (i) in a melting unit UM to obtain a liquid stream SM having a temperature T SM at a pressure p SM ; (iii) providing a liquid water stream SW having a temperature T SW at a pressure p SW ; (iv) mixing the stream SM obtained according to (ii) with the stream SW provided according to (iii) in a pre-reaction unit UPR to obtain a liquid reaction feed stream SF having a temperature T SF at a pressure p SF ; (v) feeding the stream SF obtained according to (iv) into a chemical reaction unit UR ; (vi) subjecting the stream SF to a reaction in the reaction unit UR; (vii ) removing an aqueous liquid reactor exit stream SR from the UR , the stream SR comprising ε- caprolactam dissolved in water; wherein 0.8 ≤ T SF / TD ≤ 1.05 and 0.9 ≤ p SF / p D ≤ 1.05 .
2. 如具體實例1之方法,其中0.6 ≤ T SM/T SF≤ 1.05且0.9 ≤ p SM/p SF≤ 1.05。 2. The method of specific example 1, wherein 0.6 ≤ T SM /T SF ≤ 1.05 and 0.9 ≤ p SM /p SF ≤ 1.05.
3. 如具體實例1之方法,其中0.8 ≤ T SW/T SF≤ 1.3且0.9 ≤ p SW/p SF≤ 1.05。 3. The method of specific example 1, wherein 0.8 ≤ T SW /T SF ≤ 1.3 and 0.9 ≤ p SW /p SF ≤ 1.05.
4. 如具體實例1至3中之任一項之方法,其中該根據(iv)的預反應單元U
PR包含且較佳由混合單元組成,該混合單元較佳係靜態混合單元。
4. A method according to any one of
5. 如具體實例1至4中之任一項之方法,其中根據(iv),S W及S M係在U PR中以於自1:1至20:1的範圍,較佳於自2:1至15:1的範圍,更佳於自5:1至10:1的範圍的混合比率(m W/kg) / (m P/kg)混合,其中m W係S W中包含的水之量且m P係S M中包含的聚醯胺6之量。 5. The method of any one of specific examples 1 to 4, wherein according to (iv), SW and SM are mixed in the U PR at a mixing ratio of (mW/ kg )/(mP/kg) in the range of from 1:1 to 20:1, preferably in the range of from 2:1 to 15:1, and more preferably in the range of from 5: 1 to 10:1, wherein mW is the amount of water contained in SW and mP is the amount of polyamide 6 contained in SM .
6. 如具體實例1至5中之任一項之方法,其中該熔化單元U
M包含,且較佳由擠出機組成,該擠出機較佳係單螺桿擠出機或雙螺絲擠出機。
6. The method according to any one of
7. 如具體實例1至6中之任一項之方法,且較佳具體實例6之方法,其中該熔化單元U
M裝有脫氣系統,其中該方法包含於根據(ii)的熔化期間自U
M移出氣體流S
GM,該氣體流S
GM於壓力p
GM下具有溫度T
GM,其中0.95 ≤ T
GM/T
SM≤ 1.05。
7. The method of any one of
8. 如具體實例7之方法,其中使該自U M移出的氣體流S GM在洗滌單元U S中經受洗滌,較佳經受濕式洗滌及乾式洗滌中之一或多者,更佳經受濕式洗滌,其中該濕式洗滌較佳包含使該氣體流S GM通入洗滌管柱,較佳通入填充洗滌管柱。 8. The method of embodiment 7, wherein the gas stream S GM removed from U M is subjected to washing in a washing unit U S , preferably subjected to one or more of wet washing and dry washing, more preferably subjected to wet washing, wherein the wet washing preferably comprises passing the gas stream S GM into a washing column, preferably into a packed washing column.
9. 如具體實例1至8中之任一項之方法,其中過濾單元U
F被安排在該熔化單元U
M之下游及該反應單元U
R之上游,該過濾單元U
F較佳係用於自該液體流S
M分離粒子的過濾單元U
F,該等粒子具有於自100至500微米的範圍,較佳於自200至400微米的範圍的粒徑,其中該方法包含於根據(iv)混合前使該液體流S
M通過U
F。
9. The method according to any one of
10. 如具體實例1至9中之任一項之方法,其中根據(vi),T
D係於自230至330 °C的範圍且p
D係於自40至140巴的範圍,較佳其中T
D係於自250至320 °C的範圍且p
D係於自40至125巴的範圍,更佳其中T
D係於自270至310 °C的範圍且p
D係於自40至110巴的範圍。
10. The method of any one of
11. 如具體實例1至10中之任一項之方法,其中該根據(v)的反應單元U
R包含z個化學反應器R
i,i=1…z,其中z係於自1至10的範圍,較佳於自1至8的範圍,更佳於自1至6的範圍,更佳於自1至5的範圍,更佳於自1至4的範圍,更佳於自1至3的範圍。
11. The method of any one of
12. 如具體實例11之方法,其中若z > 1,則將至少2個反應器R i,較佳z個反應器R i串聯,其中 - 根據(v),將該流S F饋入R i中,其中i = 1; - 自反應器R i移出含有溶解在水中的ε-己內醯胺的液體水流S i並饋入反應器R i+1中,其中i < z; - 根據(vii),自該反應器R z移出該含有溶解在水中的ε-己內醯胺的液體水流S z作為該流S R; 其中在每個反應器R i中,維持於解聚壓力p Di下的解聚溫度T Di,其中,彼此獨立地,T Di係於自230至330 °C的範圍,且p Di係於自40至140巴的範圍,較佳其中T Di係於自250至320 °C的範圍,且p Di係於自40至125巴的範圍,更佳其中T Di係於自270至310 °C的範圍,且p Di係於自40至110巴的範圍。 12. The method of embodiment 11, wherein if z > 1, at least 2 reactors Ri , preferably z reactors Ri , are connected in series, wherein - according to (v), the stream SF is fed to Ri , wherein i = 1; - a liquid aqueous stream S i containing ε-caprolactam dissolved in water is removed from the reactor Ri and fed to the reactor Ri +1 , wherein i <z; - according to (vii), the liquid aqueous stream S z containing ε-caprolactam dissolved in water is removed from the reactor R z as the stream SR ; wherein in each reactor Ri , a depolymerization temperature T Di is maintained at a depolymerization pressure p Di , wherein, independently of one another, T Di is in the range from 230 to 330 ° C, and p Di is in the range of from 40 to 140 bar, preferably wherein T Di is in the range of from 250 to 320 °C and p Di is in the range of from 40 to 125 bar, more preferably wherein T Di is in the range of from 270 to 310 °C and p Di is in the range of from 40 to 110 bar.
13. 如具體實例12之方法,其中對於z > 1,該z個反應器R i係垂直地排列,其中R 1係最上面的反應器且R z係最下面的反應器,其中通過重力,且較佳僅通過重力將自R i獲得的S i轉移至R i+1中。 13. The method of embodiment 12, wherein for z > 1, the z reactors R i are arranged vertically, wherein R 1 is the uppermost reactor and R z is the lowermost reactor, wherein S i obtained from R i is transferred to R i+1 by gravity, and preferably only by gravity.
14. 如具體實例11至13中之任一項之方法,其中至少1個,且較佳z個反應器R i係攪拌槽反應器。 14. The method of any one of embodiments 11 to 13, wherein at least one, and preferably z, reactors R i are stirred tank reactors.
15. 如具體實例14之方法,其中每個攪拌槽反應器R i彼此獨立地具有自2至6個隔室,較佳自2至5個隔室,更佳自2至4個隔室,該隔室較佳係串聯地,且更佳係串聯且垂直地排列,其中2個相鄰的隔室係由包含至少一個順流開口的分隔物分開。 15. The method of embodiment 14, wherein each stirred tank reactor Ri independently has from 2 to 6 compartments, preferably from 2 to 5 compartments, more preferably from 2 to 4 compartments, the compartments are preferably arranged in series, and more preferably in series and vertically, wherein two adjacent compartments are separated by a partition comprising at least one co-current opening.
16. 如具體實例15之方法,其中反應器R i中包含的至少一個隔室包含至少一個攪拌器,其中較佳每個反應器R i之每個隔室包含至少一個攪拌器,其中更佳地,每個反應器R i之每個隔室包含一個攪拌器,其中該方法包含於給定隔室中經受解聚條件期間,至少有部分時間在該隔室中攪拌解聚混合物。 16. The method of embodiment 15, wherein at least one compartment contained in the reactor Ri comprises at least one agitator, wherein preferably each compartment of each reactor Ri comprises at least one agitator, wherein more preferably each compartment of each reactor Ri comprises one agitator, wherein the method comprises stirring the depolymerization mixture in a given compartment at least part of the time during the exposure to depolymerization conditions in the compartment.
17. 如具體實例1至16中之任一項之方法,且較佳具體實例11至16中之任一項之方法,且更佳具體實例15或16之方法,其中根據(vi)的聚醯胺6解聚條件進一步包含該水性解聚混合物之在該單元U
R中,較佳在該z個反應器R
i中,更佳在該z個攪拌槽反應器中的總滯留時間t
D,其中至少85重量%,較佳至少90重量%,更佳至少95重量%的該水性解聚混合物具有於自30至90 min的範圍的t
D。
17. The method of any one of
18. 如具體實例17之方法,截至具體實例17之方法係依附具體實例11至16中之任一項,其中z > 1,較佳依附具體實例15或16,其中z > 1,其中水性解聚混合物在反應器R i中的滯留時間係t Di,且其中0.90 ≤ (t Di/ t Di+1) ≤ 1.10,較佳0.95 ≤ (t Di/ t Di+1) ≤ 1.05。 18. The method of embodiment 17, wherein the method up to embodiment 17 is according to any one of embodiments 11 to 16, wherein z > 1, preferably according to embodiment 15 or 16, wherein z > 1, wherein the residence time of the aqueous depolymerization mixture in the reactor Ri is tDi , and wherein 0.90 ≤ ( tDi /tDi +1 ) ≤ 1.10, preferably 0.95 ≤ ( tDi /tDi +1 ) ≤ 1.05.
19. 如具體實例11至18中之任一項之方法,其包含自至少一個反應器R i,且較佳自所有z個反應器R i移出各自的氣體流S Gi,給定氣體流S Gi於壓力p Gi下具有溫度T Gi,其中0.95 ≤ T Gi/T Di≤ 1.05。 19. The method according to any of embodiments 11 to 18, comprising removing a respective gas stream S Gi from at least one reactor R i , and preferably from all z reactors R i , the given gas stream S Gi having a temperature T Gi at a pressure p Gi , wherein 0.95 ≤ T Gi /T Di ≤ 1.05.
20. 如具體實例19之方法,其進一步包含於如具體實例8中定義的氣體流S GM經受洗滌前,將該等氣體流S Gi中之至少一者,且較佳所有流S Gi,與如具體實例7中定義的氣體流S GM合併。 20. The method of embodiment 19, further comprising merging at least one of the gas streams S Gi , and preferably all of the gas streams S Gi , with the gas stream S GM as defined in embodiment 7 before the gas stream S GM as defined in embodiment 8 is subjected to scrubbing.
21. 如具體實例1至20中之任一項之方法,其中根據(i)提供該固體材料M包含 (i.1) 在一遞送單元U MD中提供該固體材料M,其中U MD較佳包含至少一個噸袋投料站及至少一個散裝容器站中之一或多者; (i.2) 將根據(i.1)提供的該固體材料M通過第一連接線路自該單元U MD通入材料收集單元U MC,較佳收集桶,其中該第一連接線路較佳包含以下者中之一或多者:至少一個材料接收及排出單元U MRD、至少一個第一材料饋料單元U FMF、及至少一個第一粒子分離單元U FMPS; (i.3) 將該固體材料M通過第二連接線路自該單元U MC通入該單元U M,其中該第二連接線路較佳包含以下者中之一或多者:至少一個第二材料饋料單元U SMF、至少一個第二粒子分離單元U SMPS、及至少一個金屬偵測器。 21. A method as in any one of specific examples 1 to 20, wherein providing the solid material M according to (i) comprises (i.1) providing the solid material M in a delivery unit UMD , wherein UMD preferably comprises one or more of at least one ton bag feeding station and at least one bulk container station; (i.2) passing the solid material M provided according to (i.1) from the unit UMD into a material collecting unit UMC , preferably a collecting bucket, through a first connecting line, wherein the first connecting line preferably comprises one or more of the following: at least one material receiving and discharging unit UMRD , at least one first material feeding unit UFMMF , and at least one first particle separation unit UFMPS ; (i.3) passing the solid material M from the unit UMC into the unit UM through a second connecting line , wherein the second connection circuit preferably includes one or more of the following: at least one second material feeding unit USMF , at least one second particle separation unit USMSPS , and at least one metal detector.
22. 如具體實例21之方法,其中該根據(i.2)的第一連接線路包含至少一個單元U MRD,較佳至少一個料斗,更佳至少一個單區(one-zone)料斗,且進一步包含至少一個單元U FMF,較佳至少一個旋轉加料機,且較佳進一步包含至少粒子分離單元U FMPS,更佳至少一個過濾器,更佳至少一個篩網過濾器。 22. The method according to embodiment 21, wherein the first connection line according to (i.2) comprises at least one unit U MRD , preferably at least one hopper, more preferably at least one one-zone hopper, and further comprises at least one unit U FMF , preferably at least one rotary feeder, and preferably further comprises at least a particle separation unit U FMPS , more preferably at least one filter, more preferably at least one screen filter.
23. 如具體實例21或22之方法,其中對於將固體材料M通過一第一連接線路自該單元U MD通入該單元U MC,使至少一個氣體流S G通過該第一連接線路,該至少一個氣體流較佳包含,且更佳由空氣或貧氧空氣(lean air)組成,其中於通過該第一連接線路傳送前,較佳通過過濾、壓縮及冷卻中之至少一者,且更佳通過過濾、壓縮及冷卻預處理該至少一個氣體流。 23. A method as in specific example 21 or 22, wherein for passing the solid material M from the unit UMD into the unit UMC through a first connecting line, at least one gas stream SG is passed through the first connecting line, the at least one gas stream preferably comprises, and more preferably consists of, air or lean air, wherein before being transmitted through the first connecting line, the at least one gas stream is preferably pre-treated by at least one of filtering, compression and cooling, and more preferably by filtering, compressing and cooling.
24. 如具體實例21至23中之任一項之方法,其中該根據(i.3)的第二連接線路包含至少二個單元U SMF,較佳包含旋轉加料機及失重加料機,其中更佳,旋轉加料機被安排在失重加料機之上游,且進一步包含單元U SMPS,較佳振動篩。 24. A method as in any one of specific examples 21 to 23, wherein the second connection line according to (i.3) comprises at least two units USMF , preferably a rotary feeder and a loss-in-weight feeder, wherein more preferably, the rotary feeder is arranged upstream of the loss-in-weight feeder, and further comprises a unit USMSPS , preferably a vibrating screen.
25. 如具體實例1至24中之任一項之方法,其中根據(i),該固體材料M係以顆粒形式提供,且較佳提供至U
M,其中該顆粒之粒徑分布特徵較佳在於以下數值對中之一或多者,較佳在於以下數值對中之二或多者,更佳在於以下三個數值對:
- 粒子寬度之D10值,其於自0.3至15 mm的範圍,及粒子長度之D10值,其於自0.3至15 mm的範圍;
- 粒子寬度之D50值,其於自0.5至20 mm的範圍,及粒子長度之D50值,其於自0.5至20 mm的範圍;
- 粒子寬度之D90值,其於自0.8至30 mm的範圍,及粒子長度之D90值,其於自0.8至30 mm的範圍。
25. The method of any one of
26. 如具體實例1至25中之任一項之方法,其中自10至100重量%,更佳自30至100重量%,更佳自50至100重量%,更佳自60至100重量%,更佳自70至100重量%,更佳自80至100重量%的該固體材料M由聚醯胺6組成。26. A method as described in any one of specific examples 1 to 25, wherein from 10 to 100% by weight, preferably from 30 to 100% by weight, more preferably from 50 to 100% by weight, more preferably from 60 to 100% by weight, more preferably from 70 to 100% by weight, more preferably from 80 to 100% by weight of the solid material M consists of polyamide 6.
27. 如具體實例1至26中之任一項之方法,其中根據(iii)提供該液體水流S
W,其包含產生包含該流S
R中包含的水之至少部分的水流,並將該所產生的水流之至少部分以該水流S
W或以其一部分饋回該化學反應單元U
R。
27. The method according to any one of
28. 如具體實例1至27中之任一項之方法,其中根據(vii),該流S
R包含以濃度c
SR溶解在水中的ε-己內醯胺,該流S
R進一步包含一或多種雜質,該方法進一步包含
(viii) 將該液體水流S
R通入蒸發單元U
E,自S
R獲得液體水流S
L,該液體水流S
L包含以濃度c
SL溶解在水中的ε-己內醯胺,其中c
SL> c
SR,並進一步自S
R獲得一或多個水蒸氣流S
V;
(ix) 將該水流S
L通入耗熱純化單元U
P,自S
L獲得流S
CPL,該流S
CPL包含濃度c
SCPL的ε-己內醯胺,其中c
SCPL>> c
SL,並進一步自S
L獲得一或多個水流S
RW,其中在U
P中消耗的熱之至少部分係由該一或多個流S
V中之至少一者提供,從而自該至少一個流S
V獲得至少一個經至少部分冷凝的水流S
VW;
(x) 將至少一個流S
VW至少部分回收至該反應單元U
R並將至少一個流S
RW至少部分回收至該反應單元U
R。
28. The method of any one of
29. 如具體實例28之方法,其中該根據(x)的回收包含 (x.1) 將該至少一個流S VW及該至少一個流S RW饋至水處理單元U W中,自U W獲得至少一個水回收流S W; (x.2) 將該至少一個水流S W至少部分地回收至該反應單元U R。 29. The method of embodiment 28, wherein the recovery according to (x) comprises (x.1) feeding the at least one stream SVW and the at least one stream SRW to a water treatment unit UW to obtain at least one water recovery stream SW from UW ; (x.2) at least partially recovering the at least one water stream SW to the reaction unit UR .
30. 如具體實例29之方法,其中該水處理單元U W包含水回收單元U WR及廢水單元U WW,其中(x.1)進一步包含 (x.1.1) 將該至少一個流S VW及該至少一個流S RW饋至該水回收單元U WR中,自U WR獲得該至少一個水回收流S W及至少一個水流S SW; (x.1.2) 將該至少一個流S SW饋至該廢水單元U WW,自U WW獲得至少一個廢水流S WW。 30. A method as in specific example 29, wherein the water treatment unit U W comprises a water recovery unit U WR and a waste water unit U WW , wherein (x.1) further comprises (x.1.1) feeding the at least one stream SVW and the at least one stream SRW to the water recovery unit U WR to obtain the at least one water recovery stream SW and the at least one water stream S SW from U WR; ( x.1.2) feeding the at least one stream S SW to the waste water unit U WW to obtain at least one waste water stream S WW from U WW .
31. 如具體實例28至30中之任一項之方法,其中該純化單元U P包含耗熱水分離單元U WS、耗熱蒸餾單元U D、及耗熱結晶單元U C中之一或多者,較佳耗熱水分離單元U WS、耗熱蒸餾單元U D、及耗熱結晶單元U C中之二或多者,更佳耗熱水分離單元U WS、耗熱蒸餾單元U D、及耗熱結晶單元U C,其中在U WS、U D及U C中之一或多者中消耗的熱之至少部分係由該一或多個流S V中之至少一者提供。 31. A method as described in any one of specific examples 28 to 30, wherein the purification unit UP comprises one or more of a heat-consuming water separation unit U WS , a heat-consuming distillation unit UD , and a heat-consuming crystallization unit UC , preferably two or more of the heat-consuming water separation unit U WS , the heat-consuming distillation unit UD , and the heat-consuming crystallization unit UC , and more preferably the heat-consuming water separation unit U WS , the heat-consuming distillation unit UD , and the heat-consuming crystallization unit UC , wherein at least part of the heat consumed in one or more of U WS , UD and UC is provided by at least one of the one or more streams SV .
32. 如具體實例31之方法,其包含(i-1)、(i-2)、及(i-3)中之一或多者;較佳(i-1)、(i-2)、及(i-3)中之至少二或多者;更佳(i-1)、(i-2)、及(i-3): (i-1) 自U WS獲得至少一個經至少部分冷凝的水流S VW1; (i-2) 自U D獲得至少一個經至少部分冷凝的水流S VW2; (i-3) 自U C獲得至少一個經至少部分冷凝的水流S VW3; 該方法進一步包含將S VW1、S VW2及S VW3中之一或多者;較佳S VW1、S VW2及S VW3中之二或多者;更佳S VW1、S VW2及S VW3饋至如具體實例29中定義的水處理單元U W。 32. The method of embodiment 31, comprising one or more of (i-1), (i-2), and (i-3); preferably at least two or more of (i-1), (i-2), and (i-3); more preferably (i-1), (i-2), and (i-3): (i-1) obtaining at least one at least partially condensed water stream SVW1 from U WS ; (i-2) obtaining at least one at least partially condensed water stream SVW2 from UD ; (i-3) obtaining at least one at least partially condensed water stream SVW3 from UC ; the method further comprising one or more of SVW1 , SVW2 , and SVW3 ; preferably two or more of SVW1 , SVW2 , and SVW3 ; more preferably SVW1 , SVW2 , and SVW3; VW3 is fed to the water treatment unit U W as defined in Specific Example 29.
33. 如具體實例31或32之方法,其中自U WS獲得該等流S RW中之至少一者。 33. The method of embodiment 31 or 32, wherein at least one of the streams S RW is obtained from U WS .
34. 如具體實例28至33中之任一項之方法,其中該純化單元U P包含耗熱水分離單元U WS、耗熱蒸餾單元U D及耗熱結晶單元U C,該方法包含將該流S L饋至U WS,該流S L包含濃度c SL的ε-己內醯胺,自U WS獲得流U WS,該流U WS包含濃度c UWS的ε-己內醯胺,將該流S UWS饋至該蒸餾單元U D,自U D獲得流S UD,該流S UD包含濃度c UD的ε-己內醯胺,並將該流S UD饋至該結晶單元U C中,並自U C獲得流S CPL,該流S CPL包含濃度c SCPL的ε-己內醯胺,其中c SL< c UWS< c UD< c SCPL。 34. The method of any one of embodiments 28 to 33, wherein the purification unit UP comprises a heat-consuming water separation unit U WS , a heat-consuming distillation unit UD and a heat-consuming crystallization unit UC , the method comprising feeding the stream SL to U WS , the stream SL comprising ε-caprolactam having a concentration of c SL , obtaining from U WS a stream U WS comprising ε-caprolactam having a concentration of c UWS , feeding the stream SUWS to the distillation unit UD , obtaining from UD a stream S UD comprising ε-caprolactam having a concentration of c UD , feeding the stream S UD to the crystallization unit UC , and obtaining from UC a stream SCPL comprising ε- caprolactam having a concentration of c ε-caprolactam of SCPL , where c SL < c UWS < c UD < c SCPL .
35. 如具體實例28至34中之任一項之方法,其中水分離單元U WS包含至少二個耗熱水分離子單元U WS1及U WS2,較佳兩個串聯的耗熱水分離子單元U WS1及U WS2,其中將該流S L饋入U WS1中且其中在U WS1及U WS2中之一或多者中消耗的熱之至少部分係由該一或多個流S V中之至少一者提供。 35. A method as in any one of specific examples 28 to 34, wherein the water separation unit U WS comprises at least two heat-consuming water separation units U WS1 and U WS2 , preferably two heat-consuming water separation units U WS1 and U WS2 connected in series, wherein the stream SL is fed into U WS1 and wherein at least part of the heat consumed in one or more of U WS1 and U WS2 is provided by at least one of the one or more streams SV .
36. 如具體實例35之方法,其包含(ii-1)及(ii-2)中之一或多者,且較佳(ii-1)及(ii-2): (ii-1) 自U WS1獲得至少一個經至少部分冷凝的水流S VW11; (ii-2) 自U WS2獲得至少一個經至少部分冷凝的水流S VW12。 36. The method of embodiment 35, comprising one or more of (ii-1) and (ii-2), and preferably (ii-1) and (ii-2): (ii-1) obtaining at least one at least partially condensed water stream S VW11 from U WS1 ; (ii-2) obtaining at least one at least partially condensed water stream S VW12 from U WS2 .
37. 如具體實例36之方法,其中自U WS1獲得至少一個水流S RW1,並自U WS2獲得至少一個水流S RW2,且其中將S RW1及S RW2中之至少一者,且較佳S RW1及S RW2饋入U W中。 37. The method of embodiment 36, wherein at least one water stream SRW1 is obtained from U WS1 and at least one water stream SRW2 is obtained from U WS2 , and wherein at least one of SRW1 and SRW2 , and preferably SRW1 and SRW2 , is fed into U W.
38. 如具體實例35至37中之任一項之方法,其中分離單元U I位於U WS1之下游及U WS2之上游,該方法包含自U WS1獲得水流S UWS1,將該流S UWS1饋入該分離單元U I,自U I獲得水流S UI,並將該流S UI饋入該單元U WS2,其中在U I中,自S UWS1分離雜質中之一或多者,從而自U I獲得雜質流S i,該雜質較佳包含至少一種在根據(vii)的S R中包含的雜質。 38. A method as in any one of specific examples 35 to 37, wherein the separation unit UI is located downstream of U WS1 and upstream of U WS2 , the method comprising obtaining a water flow S UWS1 from U WS1 , feeding the flow S UWS1 to the separation unit UI , obtaining a water flow S UI from UI , and feeding the flow S UI to the unit U WS2 , wherein in UI , one or more of the impurities are separated from S UWS1 , thereby obtaining an impurity flow S i from UI , the impurities preferably comprising at least one impurity comprised in SR according to (vii).
39. 如具體實例28至38中之任一項之方法,其中該蒸發單元U E包含二或多個蒸發子單元,該方法包含獲得至少二個蒸氣流S V1及S V2,將該蒸氣流S V1通入至少一個耗熱單元,並將該蒸氣流S V2通入至少一個耗熱單元,其中該等蒸氣流S V1及S V2於壓力及/或溫度方面彼此不同。 39. A method as in any one of specific examples 28 to 38, wherein the evaporation unit UE comprises two or more evaporation subunits, the method comprising obtaining at least two steam streams S V1 and S V2 , passing the steam stream S V1 into at least one heat consumption unit, and passing the steam stream S V2 into at least one heat consumption unit, wherein the steam streams S V1 and S V2 differ from each other in pressure and/or temperature.
40. 如具體實例28至39中之任一項之方法,其中至少一個固體-液體分離單元被安排在U R之下游,其中較佳於通入下個下游單元前,使該等流S L及S R中之至少一者通過至少一個固體-液體分離單元。 40. The method of any one of embodiments 28 to 39, wherein at least one solid-liquid separation unit is arranged downstream of UR , wherein at least one of the streams SL and SR preferably passes through the at least one solid-liquid separation unit before entering the next downstream unit.
41. 如具體實例28至40中之任一項之方法,其進一步包含向聚醯胺6生產單元U PP提供該流S CPL,其中較佳以原料的形式向紡織材料生產單元U TP提供該在U PP中製造的聚醯胺6,自該單元U TP(A) 獲得紡織材料M T,該紡織材料M T被推向市場,其中,於該紡織材料M T之壽命T MT後,在紡織材料收集單元U TC中以紡織廢料的形式至少部分地收集其; (B) 以紡織廢料的形式獲得剩下的材料M R; 其中經由U M向U R合適地提供該根據(A)的紡織廢料之至少部分或該根據(B)的紡織廢料之至少部分或該根據(A)的紡織廢料之至少部分及該根據(B)的紡織廢料之至少部分。 41. The method of any one of embodiments 28 to 40, further comprising providing the stream S CPL to a polyamide 6 production unit U PP , wherein the polyamide 6 produced in the U PP is preferably provided in the form of raw material to a textile material production unit U TP , from which unit U TP (A) a textile material MT is obtained, which is brought to the market, wherein after a lifetime T MT of the textile material MT , it is at least partially collected in the form of textile waste in a textile material collection unit U TC ; (B) remaining material MR is obtained in the form of textile waste; wherein the polyamide 6 produced in the U PP is preferably provided in the form of raw material to a textile material production unit U TP , from which unit U TP (A) a textile material MT is obtained, which is brought to the market, wherein after a lifetime T MT of the textile material MT , it is at least partially collected in the form of textile waste in a textile material collection unit U TC ; R suitably provides at least part of the textile waste according to (A) or at least part of the textile waste according to (B) or at least part of the textile waste according to (A) and at least part of the textile waste according to (B).
42. 如具體實例1至41中之任一項之方法,其中自90至100重量%,較佳自91至100重量%,更佳自92至100重量%,更佳自93至100重量%,更佳自94至100重量%,更佳自95至100重量%的該根據(iii)提供的液體水流S
W由水組成。
42. The method according to any one of
43. 如具體實例1至42中之任一項之方法,其係連續方法、半連續方法或批次方法。43. A method as in any one of specific examples 1 to 42, which is a continuous method, a semi-continuous method or a batch method.
44. 如具體實例1至43中之任一項之方法,其中該根據(i)提供的固體材料M包含,且較佳由以下者組成:廢料,較佳紡織廢料及工程塑膠廢料中之一或多者,更佳紡織廢料。44. A method as in any one of specific examples 1 to 43, wherein the solid material M provided according to (i) comprises, and preferably consists of: waste, preferably one or more of textile waste and engineering plastic waste, more preferably textile waste.
45. 一種可或係通過如具體實例28至44中之任一項之方法獲得的S CPL之用途,其係用於製備聚醯胺6,該用途較佳進一步包含利用該聚醯胺6作為用於製備紡織材料及工程塑膠材料中之一或多者,且更佳用於製備紡織材料的原料。 45. A use of S CPL that can be or is obtained by the method of any one of specific examples 28 to 44, which is used to prepare polyamide 6, and the use preferably further comprises using the polyamide 6 as a raw material for preparing one or more of textile materials and engineering plastic materials, and more preferably for preparing textile materials.
46. 一種用於製備聚醯胺6之方法,該方法包含利用可或係通過如具體實例28至44中之任一項之方法獲得的S CPL作為起始材料,其中該方法較佳進一步包含利用該聚醯胺6作為用於製備紡織材料及工程塑膠材料中之一或多者且更佳用於製備紡織材料的原料。 46. A method for preparing polyamide 6, the method comprising using SCPL which can be or is obtained by the method of any one of specific examples 28 to 44 as a starting material, wherein the method preferably further comprises using the polyamide 6 as a raw material for preparing one or more of a textile material and an engineering plastic material, and more preferably for preparing a textile material.
47. 一種可或係通過如具體實例28至44中之任一項之方法獲得的S CPL之用途,其係用於製備聚合物及聚合物產物中之一或多者;或 一種用於製備聚合物及聚合物產物中之一或多者之方法,該方法包含利用可或係通過如具體實例28至44中之任一項之方法獲得的S CPL作為起始材料。 47. Use of SCPL obtainable by the method of any one of embodiments 28 to 44 for preparing one or more of a polymer and a polymer product; or a method for preparing one or more of a polymer and a polymer product, the method comprising using SCPL obtainable by the method of any one of embodiments 28 to 44 as a starting material.
48. 如具體實例47之用途或方法,其中該聚合物、或該聚合物產物、或該聚合物及該聚合物產物呈由顆粒組成的物、線股、桿料、板料、管子、箔、層、薄膜、片料、纖維、絲狀纖維、塗層、擠製品、模製品、軟質泡沫、半硬質泡沫及硬質泡沫中之至少一者的形式。48. The use or method of embodiment 47, wherein the polymer, or the polymer product, or the polymer and the polymer product are in the form of at least one of a particle composition, a strand, a rod, a sheet, a tube, a foil, a layer, a film, a sheet, a fiber, a filamentary fiber, a coating, an extrusion, a molding, a flexible foam, a semi-rigid foam, and a rigid foam.
49. 如具體實例47或48之用途或方法,其中該聚合物、或該聚合物產物、或該聚合物及該聚合物產物包含聚醯胺6及視需要至少一種其他聚合化合物,其中該至少一種其他聚合化合物較佳包含以下者中之一或多者:至少一種聚醯胺6.6;至少一種包括聚醯胺6T及聚醯胺6I中之一或多者的半芳香族聚醯胺;至少一種聚對苯二甲酸乙二酯;至少一種聚胺甲酸酯;至少一種聚酯;至少一種聚醚;至少一種聚氯乙烯;至少一種天然纖維材料,諸如綿羊毛及棉花;至少一種纖維素材料;至少一種天然彈性體;至少一種合成彈性體;至少一種該聚合化合物中之二或多者之共聚物,包括統計共聚物、梯度共聚物、交替共聚物、嵌段共聚物及接枝共聚物;及至少一種橡膠材料,包含至少一種天然橡膠材料及至少一種合成橡膠材料中之一或多者。49. The use or method of embodiment 47 or 48, wherein the polymer, or the polymer product, or the polymer and the polymer product comprises polyamide 6 and, if necessary, at least one other polymer compound, wherein the at least one other polymer compound preferably comprises one or more of the following: at least one polyamide 6.6; at least one semi-aromatic polyamide including one or more of polyamide 6T and polyamide 6I; at least one polyethylene terephthalate; at least one polyurethane; at least a polyester; at least one polyether; at least one polyvinyl chloride; at least one natural fiber material, such as wool and cotton; at least one cellulose material; at least one natural elastomer; at least one synthetic elastomer; at least one copolymer of two or more of the polymer compounds, including statistical copolymers, gradient copolymers, alternating copolymers, block copolymers and graft copolymers; and at least one rubber material, including one or more of at least one natural rubber material and at least one synthetic rubber material.
50. 如具體實例47至49中之任一項之用途或方法,其中該聚合物、或該聚合物產物、或該聚合物及該聚合物產物,係以下之一者或以下之一者之一部分: - 汽車之零件,較佳汽缸頭蓋、引擎罩蓋、充氣冷卻器之外殼、充氣冷卻器活葉、進氣管、進氣歧管、連接器、齒輪(gear wheel)、風扇輪、冷卻水箱、熱交換器之外殼或外殼零件、冷媒冷卻器、充氣冷卻器、恆溫器、水泵、散熱器、電動車之扣件零件或電池系統之零件、儀表板、轉向柱開關、座椅、頭枕、中控台、傳動構件、車門模組、A、B、C或D柱蓋用汽車外部、擾流板、門把、外部後視鏡、擋風玻璃雨刷、擋風玻璃雨刷保護外殼、裝飾格柵、蓋條、天窗軌道、窗框、天窗框、天線板、頭燈、尾燈、安全氣囊及/或坐墊; - 布料、成衣,較佳襯衫、褲子、套頭毛衣、靴子、鞋子、鞋底、緊身衣及/或夾克; - 電氣零件,較佳電氣元件、電子被動元件、電子主動元件、印刷電路板、外殼零件、箔、線路、開關,諸如微動開關、插頭、插座、分電器、繼電器、電阻、電容、電感、捲線軸、燈、二極體,諸如LED、電晶體、連接器、調節器、積體電路(IC)、處理器、控制器、記憶體、感測器、微型按鈕、半導體、反射器外殼,例如用於發光二極體者、用於電氣及/或電子元件的扣件、墊片、螺栓、條帶、滑入導軌、螺絲、螺帽、薄片絞鏈、彈簧掛鉤(卡入式)及/或彈簧舌; - 消費性及/或醫藥產品,較佳網球線、攀爬繩、刷毛、刷子、人工草皮、3D列印線材、割草機、拉鍊、魔鬼氈、造紙機外罩、擠出塗層、釣魚線、漁網、離岸線及繩、小瓶、注射器、安瓿、瓶子、滑動元件、主軸螺帽、鏈式輸送帶、滑動軸承、滾筒、滾輪、齒輪(gear)、滾筒、環形齒輪、螺桿及彈簧阻尼器、軟管、管線、電纜護套、插座、開關、電纜束帶、風扇輪、地毯、化妝品用盒子及/或瓶子、床墊、坐墊、隔絕材料; - 食品工業用包裝,較佳單層及/或多層吹製薄膜、鑄造薄膜(單層及/或多層)、雙軸拉伸薄膜、積層薄膜。 50. The use or method of any one of specific examples 47 to 49, wherein the polymer, or the polymer product, or the polymer and the polymer product, is one of the following or a part of one of the following: - ... wheel), fan wheel, cooling water tank, housing or housing parts of heat exchanger, refrigerant cooler, charge air cooler, thermostat, water pump, radiator, fastener parts of electric vehicle or battery system parts, instrument panel, steering column switch, seat, headrest, center console, transmission component, door module, A, B, C or D pillar cover for automobile exterior, spoiler, door handle, exterior rearview mirror, windshield wiper, windshield wiper protective housing, decorative grille, cover strip, sunroof track, window frame, sunroof frame, skylight, headlight, taillight, airbag and/or seat cushion; - Fabrics, ready-made garments, preferred shirts, trousers, pullovers, boots, shoes, soles, tights and/or jackets; - Electrical parts, preferably electrical components, electronic passive components, electronic active components, printed circuit boards, housing parts, foils, wiring, switches such as micro switches, plugs, sockets, distributors, relays, resistors, capacitors, inductors, reels, lamps, diodes such as LEDs, transistors, connectors, regulators, integrated circuits (ICs), processors, controllers, memories, sensors, micro buttons, semiconductors, reflector housings, such as for light-emitting diodes, fasteners, washers, bolts, strips, slide-in guides, screws, nuts, leaf slings, spring hooks (snap-in) and/or spring tongues for electrical and/or electronic components; - Consumer and/or pharmaceutical products, preferred tennis strings, climbing ropes, bristles, brushes, artificial turf, 3D printing filaments, lawn mowers, zippers, Velcro, paper machine covers, extrusion coatings, fishing lines, fishing nets, offshore lines and ropes, vials, syringes, ampoules, bottles, sliding elements, spindle nuts, chain conveyors, sliding bearings, rollers, rollers, gears, rollers, toroidal gears, screws and spring dampers, hoses, pipes, cable sheaths, sockets, switches, cable ties, fan wheels, carpets, cosmetic boxes and/or bottles, mattresses, cushions, insulation materials; - For packaging in the food industry, preferably single-layer and/or multi-layer blown films, cast films (single-layer and/or multi-layer), biaxially oriented films, and laminated films.
51. 如具體實例47至50中之任一項之用途或方法,其中該聚合物、或該聚合物產物、或該聚合物及該聚合物產物含有1重量%或更高,較佳2重量%或更高,更佳5重量%或更高,更佳15重量%或更高,更佳30重量%或更高,更佳40重量%或更高,更佳60重量%或更高,更佳80重量%或更高,更佳90重量%或更高,更佳95重量%或更高的量;及/或100重量%或更低,較佳95重量%或更低,更佳90重量%或更低,更佳50重量%或更低,更佳25重量%或更低,更佳10重量%或更低的量的聚醯胺6。51. The use or method of any one of specific examples 47 to 50, wherein the polymer, or the polymer product, or the polymer and the polymer product contains 1 wt% or more, preferably 2 wt% or more, better 5 wt% or more, better 15 wt% or more, better 30 wt% or more, better 40 wt% or more, better 60 wt% or more, better 80 wt% or more, better 90 wt% or more, better 95 wt% or more; and/or 100 wt% or less, preferably 95 wt% or less, better 90 wt% or less, better 50 wt% or less, better 25 wt% or less, better 10 wt% or less of polyamide 6.
就具體實例51而言,該等各自的量較佳係基於身份保護(identity preservation)、及/或隔離(segregation)、及/或質量平衡(mass balance)、及/或預定與聲明(book and claim)監管鏈模型(chain of custody models),更佳係基於質量平衡(mass balance),更佳國際永續性與碳驗證(ISCC)標準來確定。In relation to specific example 51, the respective amounts are preferably determined based on identity preservation, and/or segregation, and/or mass balance, and/or book and claim chain of custody models, more preferably based on mass balance, and more preferably the International Sustainability and Carbon Certification (ISCC) standard.
就具體實例47至51而言,製備該聚合物、該聚合物產物、或該聚合物及該聚合物產物可包含一或多個合成步驟,且可通過習用合成及發明所屬技術領域中具有通常知識者熟知的技術進行。合成步驟之實例係於以下者中敘述:Industrial Organic Chemistry, 3 rdvolume, Wiley-VCH, 1997; ISBN: 978-3-527-28838-0;Kunststoffhandbuch, 11 volumes in 17 sub-volumes, Carl Hanser Verlag, 尤其volume 6, Polyamide, 1 stedition, 1966;Injection Molding Reference Guide, 4th edition, CreateSpace Independent Publishing Platform, 2011, ISBN: 978-1466407824;WO 2008/155271 A1及WO 2013/139827 A1,其等中之每一者皆以引用方式併入本文中。 With respect to specific examples 47 to 51, the preparation of the polymer, the polymer product, or the polymer and the polymer product may comprise one or more synthetic steps and may be performed by using techniques well known to those skilled in the art of synthesis and invention. Examples of synthetic procedures are described in Industrial Organic Chemistry, 3rd volume, Wiley-VCH, 1997; ISBN: 978-3-527-28838-0; Kunststoffhandbuch, 11 volumes in 17 sub-volumes, Carl Hanser Verlag, especially volume 6, Polyamide, 1st edition, 1966; Injection Molding Reference Guide, 4th edition, CreateSpace Independent Publishing Platform, 2011, ISBN: 978-1466407824; WO 2008/155271 A1 and WO 2013/139827 A1, each of which is incorporated herein by reference.
用於本文,術語「巴」係指「巴(abs)」,即巴(絕對),有時亦稱為「bara」。As used in this article, the term "ba" refers to "abs", which is bara (absolute), sometimes also called "bara".
用於本文,術語「紡織材料」涵蓋紡織原料及非紡織原料,其通過種種方法被加工成線性、平面及立體結構。其關於自其製造的線性紡織結構,諸如紗、撚紗及繩、似薄片紡織結構,諸如梭織物、針織物、編織物、針縫粘合織物、非織物及氈,以及三維紡織結構,即體結構,諸如紡織品軟管、長襪或紡織半成品;且其進一步關於使用以上提及的產品通過縫製、公開及/或其他操作而進入可銷售狀態,以繼續傳遞給加工商、貿易商、或最終消費者。用於本文之術語「紡織廢料」涵蓋如以上定義的紡織材料,其固有價值就其目前的擁有者之觀點而言已被消耗掉,因此對於該擁有者而言係壽命結束的材料。As used herein, the term "textile material" covers both textile and non-textile materials that are processed into linear, planar and three-dimensional structures by a variety of methods. It relates to linear textile structures, such as yarns, twists and ropes, sheet-like textile structures, such as woven fabrics, knits, braids, stitched bonded fabrics, non-woven fabrics and felts, and three-dimensional textile structures, i.e. body structures, such as textile hoses, stockings or textile semi-finished products, made therefrom; and it further relates to the use of the above-mentioned products to bring them into a salable state by sewing, laying and/or other operations for onward delivery to processors, traders, or final consumers. The term "textile waste" as used herein covers textile materials as defined above, the inherent value of which has been consumed from the perspective of its current owner and is therefore end-of-life material for that owner.
用於本文,術語「工程用塑膠」係指高性能塑膠等級,其等具有使其等能夠於結構性應用、於廣大的溫度範圍、於機械壓力下及於用於例如製造置換如金屬及陶瓷的傳統工程材料的塑膠零件的困難的化學及物理環境下長時間使用的物理特性。工程用塑膠特別應用於諸如車用、醫療、電氣及電子、航太、建築及消費性產品的數個產業中的機械零件之製造。用於本文,術語「工程塑膠廢料」涵蓋如以上定義的工程塑膠材料,其固有價值就其目前的擁有者之觀點而言已被消耗掉,且因此對於該擁有者而言係壽命結束的材料。As used herein, the term "engineering plastics" refers to high performance plastic grades that possess physical properties that enable them to be used in structural applications, over a wide temperature range, under mechanical stresses, and in difficult chemical and physical environments for extended periods of time for use, for example, in the manufacture of plastic parts that replace traditional engineering materials such as metals and ceramics. Engineering plastics are particularly used in the manufacture of mechanical parts in several industries such as automotive, medical, electrical and electronic, aerospace, construction, and consumer products. As used herein, the term "engineering plastic scrap" encompasses engineering plastic materials as defined above whose inherent value has been consumed from the perspective of their current owner and which are therefore end-of-life materials to that owner.
用於本文之術語「彈性纖維(elastane)」亦稱為「斯潘得克斯纖維(spandex)」且斯潘得克斯纖維之一般商標名包括Lycra、Elaspan、Acepora、Creora、Inviya、Roica、Dorlastan、Linel或ESPA。The term "elastane" used herein is also referred to as "spandex" and common trade names of spandex include Lycra, Elaspan, Acepora, Creora, Inviya, Roica, Dorlastan, Linel or ESPA.
於本發明之前後文,應將術語「X係A、B及C中之一或多者」(其中X係給定的特徵且A、B及C中之每一者皆代表該特徵之特定具現)理解成揭露X係A,或係B,或係C,或係A及B,或係A及C,或係B及C,或係A及B及C。於此方面,應注意熟習該項技術者能夠將以上抽象術語轉換成具體的例子,例如其中X係化學元素,且A、B及C係具體的元素,諸如Li、Na及K,或X係溫度且A、B及C係具體的溫度,諸如10 °C、20 °C及30 °C。於此方面,應進一步注意熟習該項技術者能夠將以上術語延伸至該特徵之較不特定的實現方式,例如「X係A及B中之一或多者」揭露X係A或B,或係A及B,或至該特徵之更具體的具現,例如「X係A、B、C及D中之一或多者」揭露X係A,或係B,或係C,或係D,或係A及B,或係A及C,或係A及D,或係B及C,或係B及D,或係C及D,或係A及B及C,或係A及B及D,或係B及C及D,或係A及B及C及D。In the context of the present invention, the term "X is one or more of A, B and C" (where X is a given feature and each of A, B and C represents a specific embodiment of the feature) should be understood to disclose that X is A, or is B, or is C, or is A and B, or is A and C, or is B and C, or is A and B and C. In this regard, it should be noted that a person skilled in the art is able to convert the above abstract terms into concrete examples, such as where X is a chemical element, and A, B and C are specific elements, such as Li, Na and K, or X is a temperature and A, B and C are specific temperatures, such as 10 ° C, 20 ° C and 30 ° C. In this regard, it should be further noted that one skilled in the art is able to extend the above terms to less specific implementations of the feature, such as “X is one or more of A and B” discloses that X is A or B, or A and B, or to more specific realizations of the feature, such as “X is one or more of A, B, C, and D” discloses that X is A, or is B, or is C, or is D, or is A and B, or is A and C, or is A and D, or is B and C, or is B and D, or is C and D, or is A and B and C, or is A and B and D, or is B and C and D, or is A and B and C and D.
本發明之較佳方面係於圖1至14中進一步說明,如圖式簡單說明中敘述。Preferred aspects of the present invention are further illustrated in Figures 1 to 14, as described in the brief description of the figures.
(1):垂直排列的三隔室反應器R i(2):用於脫氣反應器的出口裝置 (3):用於自R i移出液體反應混合物的出口裝置 (4):用於將液體流饋入R i,諸如將流S F饋入R 1的入口裝置 (5):加熱套 (6.1):頂部隔室 (6.2):中間隔室 (6.3):底部隔室 (7.1):頂部隔室之攪拌器 (7.2):中間隔室之攪拌器 (7.3):中間隔室之攪拌器 (8):用於根據(7.1)-(7.3)的攪拌器的驅動單元 (9.1):在頂部隔室與中間隔室間具有順流開口的分隔物 (9.2):在中間隔室與底部隔室間具有順流開口的分隔物 (10.1):用於將加熱介質通入加熱套(5)的入口裝置 (10.2):用於自加熱套(5)移出加熱介質的出口裝置 M、M T、M R:材料 R 1、R 2、R 3:反應器 S 1、S 2、S 3、S CPL、S F、S G(1)、S G(2)、S G(3)、S G1、S G2、S G3、S GM、S I、S L、S M、S NCPL、S NPA6、S R、S RW、S RW1、S RW2、S SW、S UD、S UI、S UWS、S UWS1、S UWS2、S V、S V1、S V2、S VW、S VW1、S VW2、S VW3、S VW11、S VW12、S w、S WW:流 U C、U D、U E、U F、U FMF(1)、U FMF(2.1)、U FMF(3)、U FMF(4)、U FMPS(1)、U FMPS(2.1)、U I、U MRD(2.1)、U MRD(2.3)、U MRD(4)、U M、U MC、U MD、U P、U PP、U PR、U R、U S、U SMF(1)、U SMF(2)、U SMPS、U TC、U TP、U W、U WR、U WS、U WS1、U WS2、U WW:單元 (1): vertically arranged three-compartment reactor Ri (2): outlet means for degassing reactor (3): outlet means for removing liquid reaction mixture from Ri (4): outlet means for feeding a liquid stream into Ri , such as feeding stream S F into R 1 : inlet device (5): heating jacket (6.1): top compartment (6.2): middle compartment (6.3): bottom compartment (7.1): stirrer in the top compartment (7.2): stirrer in the middle compartment (7.3): stirrer in the middle compartment (8): drive unit (9.1) for the stirrer according to (7.1) to (7.3): partition (9.2) with a co-current opening between the top compartment and the middle compartment: partition (10.1) with a co-current opening between the middle compartment and the bottom compartment: inlet device (10.2) for passing a heating medium into the heating jacket (5): outlet device M, MT , MR for removing a heating medium from the heating jacket (5): materials R1 , R2 , R3 :Reactors S 1 , S 2 , S 3 , SCPL , SF , SG (1) , SG (2) , SG(3) , SG1 , SG2 , SG3 , S GM , S I , SL , SM , S NCPL , SNPA6 , SR , SRW , SRW1 , SRW2 , S SW , S UD , S UI , S UWS , S UWS1 , S UWS2 , S V , S V1 , S V2 , S VW , S VW1 , S VW2 , S VW3 , S VW11 , S VW12 , S w , S WW : Stream U C , U D , U E , U F , U FMF (1), U FMF (2.1), U FMF (3), U FMF (4), U FMPS (1), U FMPS (2.1), U I , U MRD (2.1), U MRD (2.3), U MRD (4), U M , U MC , U MD , U P , U PP , U PR , U R , U S , U SMF (1), U SMF (2), U SMPS , U TC , U TP , U W , U WR , U WS , U WS1 , U WS2 , U WW : unit
圖1-4及6-14說明根據本發明的製程。Figures 1-4 and 6-14 illustrate the process according to the present invention.
圖5顯示根據本發明使用的反應器R i之較佳的設計。 FIG5 shows a preferred design of a reactor R i used according to the present invention.
[圖1]說明根據本發明的製程。將合適地提供的包含聚醯胺6的固體材料M饋入熔化單元U M中,自該熔化單元U M獲得液體流S M並將其進一步通入預反應單元U PR,在該預反應單元U PR中將其與液體水流S W混合。接著將自該單元U PR獲得的液體流S F通入反應單元U R,在該反應單元U R中使其經受聚醯胺6解聚條件以獲得包含溶解在水中的ε-己內醯胺的水性解聚混合物。接著自該單元U R移出包含溶解在水中的ε-己內醯胺的水性液體反應器離去流S R。 [Figure 1] illustrates the process according to the invention. A suitably provided solid material M comprising polyamide 6 is fed into a melting unit UM , from which a liquid stream SM is obtained and which is further passed into a pre-reaction unit U PR , where it is mixed with a liquid water stream SW . The liquid stream SF obtained from the unit U PR is then passed into a reaction unit UR , where it is subjected to polyamide 6 depolymerization conditions to obtain an aqueous depolymerization mixture comprising ε-caprolactam dissolved in water. An aqueous liquid reactor exit stream SR comprising ε-caprolactam dissolved in water is then removed from the unit UR .
[圖2]說明根據本發明的製程。除了圖1中顯示的製程設計以外,根據圖2的熔化單元U M裝有脫氣系統。經由此脫氣系統,移出氣體流S GM,該氣體流S GM係於固體材料M在U M中熔化時獲得。接著將該流S GM通入洗滌單元U S。 [FIG. 2] illustrates the process according to the invention. In addition to the process design shown in FIG. 1, the melting unit UM according to FIG. 2 is equipped with a degassing system. Via this degassing system, a gas stream SGM is removed, which is obtained when the solid material M is melted in UM . This stream SGM is then passed to the washing unit US .
[圖3]說明根據本發明的製程。除了圖2中顯示的製程設計以外,將過濾單元U F安排在熔化單元U M之下游及反應單元U R之上游。使自該單元U M獲得的流S M通過此過濾單元,並於U F之下游作為經合適地過濾的流S M通入預反應單元U PR。 FIG. 3 illustrates a process according to the invention. In addition to the process design shown in FIG. 2 , a filtering unit U F is arranged downstream of the melting unit U M and upstream of the reaction unit UR . The stream S M obtained from the unit U M passes through this filtering unit and downstream of U F as a suitably filtered stream S M into the pre-reaction unit U PR .
[圖4]說明根據本發明的製程。相較於圖3中顯示的製程設計,顯示反應單元U R之較佳的設計。根據此較佳的設計,該單元U R由三個反應器R 1、R 2及R 3組成,該等反應器R 1、R 2及R 3係串聯排列且該等反應器R 1、R 2及R 3較佳係垂直排列。將自預反應單元U PR獲得的流S SF饋入反應器R 1中,在反應器R 1中使其經受聚醯胺6解聚條件,並自其獲得液體水流S 1,該液體水流S 1包含溶解在水中的ε-己內醯胺,且進一步包含未解聚的聚醯胺6。接著將流S 1通入(較佳僅通過重力)反應器R 2,在該反應器R 2中使其經受聚醯胺6解聚條件,並自其獲得液體水流S 2,該液體水流S 2包含溶解在水中的ε-己內醯胺且進一步包含未解聚的聚醯胺6。接著將該流S 2通入(較佳僅通過重力)該反應器R 3,在該反應器R 3中使其經受聚醯胺6解聚條件,並自其獲得液體水流S 3,該液體水流S 3包含溶解在水中的ε-己內醯胺。接著自該反應單元U R移出此流S 3作為流S R。 FIG. 4 illustrates a process according to the invention. Compared to the process design shown in FIG. 3 , a preferred design of a reaction unit UR is shown. According to this preferred design, the unit UR consists of three reactors R 1 , R 2 and R 3 , which are arranged in series and which are preferably arranged vertically. The stream S SF obtained from the pre-reaction unit U PR is fed to the reactor R 1 , where it is subjected to polyamide 6 depolymerization conditions and a liquid water stream S 1 is obtained therefrom, which comprises ε -caprolactam dissolved in water and further comprises undepolymerized polyamide 6 . The stream S1 is then passed (preferably only by gravity) to the reactor R2 , in which it is subjected to polyamide 6 depolymerization conditions and from which a liquid aqueous stream S2 is obtained, which comprises ε-caprolactam dissolved in water and further comprises non-depolymerized polyamide 6. The stream S2 is then passed ( preferably only by gravity) to the reactor R3 , in which it is subjected to polyamide 6 depolymerization conditions and from which a liquid aqueous stream S3 is obtained, which comprises ε-caprolactam dissolved in water . This stream S3 is then removed from the reaction unit UR as stream SR .
[圖5]顯示根據本發明使用的反應器R i之較佳的設計。若使用超過一個反應器R i,如以上於圖4之前後文敘述,則較佳者係每個反應器R i皆展現此較佳的設計。圖5顯示為攪拌槽反應器的反應器R i。於圖5,使用以下元件符號: (1) 垂直排列的三隔室反應器R i(2) 用於脫氣反應器的出口裝置 (3) 用於自R i移出液體反應混合物的出口裝置 (4) 用於將液體流饋入R i,諸如將流S F饋入R 1的入口裝置 (5) 加熱套 (6.1) 頂部隔室 (6.2) 中間隔室 (6.3) 底部隔室 (7.1) 頂部隔室之攪拌器 (7.2) 中間隔室之攪拌器 (7.3) 中間隔室之攪拌器 (8) 用於根據(7.1)-(7.3)的攪拌器的驅動單元 (9.1) 在頂部隔室與中間隔室間具有順流開口的分隔物 (9.2) 在中間隔室與底部隔室間具有順流開口的分隔物 (10.1) 用於將加熱介質通入加熱套(5)的入口裝置 (10.2) 用於自加熱套(5)移出加熱介質的出口裝置 [FIG. 5] shows a preferred design of a reactor Ri used according to the present invention. If more than one reactor Ri is used, as described above before and after FIG. 4, it is preferred that each reactor Ri exhibits this preferred design. FIG. 5 shows a reactor Ri that is a stirred tank reactor. In FIG. 5 , the following symbols are used: (1) vertically arranged three-compartment reactor Ri (2) outlet device for the degassing reactor (3) outlet device for removing the liquid reaction mixture from Ri (4) inlet device for feeding a liquid stream into Ri , for example, for feeding stream SF into R1 (5) heating jacket (6.1) top compartment (6.2) middle compartment (6.3) bottom compartment (7.1) stirrer for the top compartment (7.2) stirrer for the middle compartment (7.3) stirrer for the middle compartment (8) drive unit (9.1) for the stirrer according to (7.1) to (7.3) A partition (9.2) with a downstream opening between the top compartment and the middle compartment A partition (10.1) with a downstream opening between the middle compartment and the bottom compartment Inlet means (10.2) for passing a heating medium into the heating jacket (5) Outlet means for removing a heating medium from the heating jacket (5)
[圖6]說明根據本發明的製程。相較於圖4中顯示的製程設計,顯示如何提供固體材料M的較佳的設計。根據圖6,在遞送單元M MD中提供該固體材料,該遞送單元M MD可包含例如一或多個噸袋投料站(big bag stations)及/或一或多個散裝容器站(bulk container stations)。自該單元U MD,接著將該材料通入合適的材料收集單元M MC,該材料收集單元M MC較佳包含且更佳由桶子(drum)組成。自該單元M MC,接著將該材料合適地通入熔化單元U M。 [Fig. 6] illustrates a process according to the invention. Compared to the process design shown in Fig. 4, a preferred design is shown for providing a solid material M. According to Fig. 6, the solid material is provided in a delivery unit M MD , which may comprise, for example, one or more big bag stations and/or one or more bulk container stations. From the unit U MD , the material is then passed to a suitable material collection unit M MC , which preferably comprises and more preferably consists of a drum. From the unit M MC , the material is then suitably passed to a melting unit U M.
[圖7]說明根據本發明的製程。相較於圖6中顯示的製程設計,顯示如何將固體材料自遞送單元U MD經由第一連接線路通入收集單元U MC的較佳的製程。根據圖7的單元U MD包含例如一個散裝容器站,自該散裝容器站將材料M通入粒子分離單元U FMPS(1),及二個噸袋投料站,其中自第一個噸袋投料站,將材料M通入粒子分離單元U FMPS(2.1)且其中自第二個噸袋投料站,將材料M通入粒子分離單元U FMPS(2.2)。自U FMPS(1),接著使材料M通過饋料單元U FMF(1)(諸如旋轉加料機),並經由U FMF(1),使其通入及視需要分配至接收及排出裝置U MRD(3)(較佳料斗)及U MRD(4)(較佳料斗)。此外,自U FMPS(2.1),接著將材料M通入接收及排出裝置U MRD(2.1)(較佳料斗),並自U MRD(2.1)通過饋料單元U FMF(2.1)(諸如旋轉加料機),並經由U FMF(2.1),使其通入及視需要分配至該接收及排出裝置U MRD(3)及U MRD(4)。同樣地,自U FMPS(2.2),接著將材料M通入接收及排出裝置U MRD(2.2)(較佳料斗),並自U MRD(2.2)通過饋料單元U FMF(2.2)(諸如旋轉加料機),並經由U FMF(2.2),使其通入及視需要分配至該接收及排出裝置U MRD(3)及U MRD(4)。自U MRD(3)及/或U MRD(4),接著將材料M經由單元U FMF(3)(較佳旋轉加料機)及/或單元U FMF(4)(較佳旋轉加料機)通入該收集單元U MC。進一步於圖7,顯示氣體流S G(1)、S G(2)及S G(3),該等氣體流S G(1)、S G(2)及S G(3)被通入該第一連接線路之各自的部分以將材料M(氣動地)運送至如所顯示各自的下游單元。於通入該第一連接線路之各自的部分前,較佳使該氣體流中之至少一者且較佳所有氣體流經受氣體過濾,接著壓縮及隨後冷卻(未顯示)。 [Figure 7] illustrates a process according to the invention. Compared to the process design shown in Figure 6, a better process is shown how to pass solid material from a delivery unit U MD via a first connection line to a collection unit U MC . The unit U MD according to Figure 7 comprises, for example, a bulk container station, from which the material M is passed to a particle separation unit U FMPS (1), and two ton bag feeding stations, wherein from the first ton bag feeding station, the material M is passed to a particle separation unit U FMPS (2.1) and wherein from the second ton bag feeding station, the material M is passed to a particle separation unit U FMPS (2.2). From U FMPS (1), the material M is then passed through a feeding unit U FMF (1) (e.g. a rotary feeder) and, via U FMF (1), passed into and, if necessary, distributed to receiving and discharge devices U MRD (3) (preferably a hopper) and U MRD (4) (preferably a hopper). Furthermore, from U FMPS (2.1), the material M is then passed into a receiving and discharge device U MRD (2.1) (preferably a hopper) and, from U MRD (2.1), passed through a feeding unit U FMF (2.1) (e.g. a rotary feeder) and, via U FMF (2.1), passed into and, if necessary, distributed to the receiving and discharge devices U MRD (3) and U MRD (4). Similarly, from U FMPS (2.2), the material M is then passed into the receiving and discharge device U MRD (2.2) (preferably a hopper), and from U MRD (2.2) through the feeding unit U FMF (2.2) (such as a rotary feeder), and via U FMF (2.2), it is passed into and distributed as required to the receiving and discharge devices U MRD (3) and U MRD (4). From U MRD (3) and/or U MRD (4), the material M is then passed via the unit U FMF (3) (preferably a rotary feeder) and/or the unit U FMF (4) (preferably a rotary feeder) into the collecting unit U MC . 7 , gas streams SG (1), SG (2) and SG ( 3) are shown which are passed into respective parts of the first connecting line to ( pneumatically ) transport material M to respective downstream units as shown. Before passing into respective parts of the first connecting line, at least one of the gas streams and preferably all of the gas streams are preferably subjected to gas filtration, followed by compression and subsequent cooling (not shown).
[圖8]說明根據本發明的製程。相較於圖6中顯示的製程設計,顯示如何使固體材料經由第二連接線路從收集單元U MC(較佳包含收集桶)通入熔化單元U M的較佳的製程。根據圖8,將該固體材料M自該單元U MC通過第一饋料單元U SMF(1)(諸如旋轉加料機)通入粒子分離單元U SMPS(諸如振動篩)。自U SMPS,接著將材料M通入第二饋料單元U SMF(2)(較佳失重饋料裝置,諸如失重螺桿),接著自其將該材料M合適地通入該熔化單元U M。較佳地,圖8中顯示的單元U M之上游的較佳的製程應與圖6中顯示的較佳的製程結合來看。 [Figure 8] illustrates the process according to the present invention. Compared with the process design shown in Figure 6, a preferred process is shown for passing the solid material from the collecting unit U MC (preferably including a collecting bucket) into the melting unit U M via a second connecting line. According to Figure 8, the solid material M is passed from the unit U MC through the first feeding unit USMF (1) (such as a rotary feeder) into the particle separation unit U SMPS (such as a vibrating screen). From U SMPS , the material M is then passed into the second feeding unit USMF (2) (preferably a loss-in-weight feeding device, such as a loss-in-weight screw), and then the material M is appropriately passed from it into the melting unit U M. Preferably, the preferred process upstream of unit U M shown in Figure 8 should be viewed in conjunction with the preferred process shown in Figure 6.
[圖9]說明根據本發明的製程。相較於圖4中顯示的製程設計,進一步顯示氣體流S Gi係在單元U R中包含的各反應器R i中獲得並自其移出。接著合適地合併此等氣體流,特別是S G1、S G2及S G3並將其等通入洗滌單元U S。應注意亦可將該等流S Gi分開地通入該單元U S(替代方案未顯示)。進一步可想到於饋入U S中前,將該等流S Gi中之一或多者,與自熔化單元U M獲得的氣體流S GM合併(替代方案未顯示)。 FIG. 9 illustrates a process according to the invention. Compared to the process design shown in FIG. 4 , it is further shown that gas streams S Gi are obtained in and removed from the reactors R i contained in the unit UR . These gas streams, in particular S G1 , S G2 and S G3 , are then suitably combined and passed to the washing unit US . It should be noted that it is also possible to pass the streams S Gi separately to the unit US (alternative solution not shown). It is further conceivable to combine one or more of the streams S Gi with the gas stream S GM obtained from the melting unit UM before feeding into US (alternative solution not shown).
[圖10]說明根據本發明的製程。圖10中顯示較佳的反應單元U R之下游的階段之序列,以及較佳的經由流S W的水之回收。根據圖10之製程,自該單元U R之最後的反應器R 3獲得液體水流S 3,並將其作為流S R移出,該流S R包含ε-己內醯胺及一或多種雜質。接著將此流S R通入蒸發單元U E,自該蒸發單元U E獲得並移出液體水流S L及一或多個水蒸氣流S V;圖10中僅顯示一個蒸氣流S V。流S L具有比流S R高的ε-己內醯胺濃度。接著將流S L通入耗熱純化單元U P,在該耗熱純化單元U P中進行對於ε-己內醯胺的進一步純化。自被饋入U P中的該流S L,最終獲得產物流S CPL,其包含濃度明顯比流S L之ε-己內醯胺濃度高的ε-己內醯胺。根據本發明之方法,至少一部份在純化單元U P中消耗的熱係至少部分地由該一或多個蒸氣流S V中之至少一者提供,且基於S V,自U P獲得並移出一或多個最後部分冷凝的水流S VW;圖10中僅顯示一個流S VW。又進一步自該純化單元U P,自S L獲得一或多個水流S RW。接著將至少一個流S VW至少部分回收至該反應單元U R,且亦將至少一個流S RW至少部分回收至反應單元U R,其中,為了該回收目的,將該等流S VW及S RW通入水處理單元U W,自該水處理單元U W獲得流S W,接著將該流S W(至少部分地)作為水流S W(或其部分)回收至該反應單元U R。進一步自U W,獲得一或多個廢水流S WW,該等廢水流S WW不被回收至此製程。較佳地,該水處理單元U W包含水回收單元U WR,及視需要廢水單元U WW。較佳地,將該等流S VW及S RW通入該水處理單元U W,在該水處理單元U W中,將其等合適地純化及/或合適地收集以獲得一或多個水回收流。接著可將自如此純化獲得的流通入廢水處理單元U WW,自該廢水處理單元U WW獲得廢水流S WW。 [Figure 10] illustrates a process according to the invention. Figure 10 shows the sequence of stages downstream of a preferred reaction unit UR , and the preferred water recovery via stream SW . According to the process of Figure 10, a liquid water stream S3 is obtained from the last reactor R3 of the unit UR and removed as a stream SR , which contains ε-caprolactam and one or more impurities. This stream SR is then passed to an evaporation unit UE , from which a liquid water stream SL and one or more water vapor streams SV are obtained and removed; only one vapor stream SV is shown in Figure 10. Stream SL has a higher ε-caprolactam concentration than stream SR . The stream SL is then passed to a heat-consuming purification unit UP , in which further purification of the ε-caprolactam is carried out. From the stream SL fed into UP , a product stream SCPL is finally obtained, which comprises ε-caprolactam in a concentration significantly higher than that of the stream SL . According to the process of the invention, at least part of the heat consumed in the purification unit UP is provided at least partly by at least one of the one or more vapour streams SV , and based on SV , one or more last partially condensed water streams SVW are obtained and removed from UP ; only one stream SVW is shown in FIG. 10 . From the purification unit UP , one or more water streams SRW are obtained from SL . At least one stream SVW is then at least partially recycled to the reaction unit UR , and at least one stream SRW is also at least partially recycled to the reaction unit UR , wherein, for the purpose of recycling, the streams SVW and SRW are passed to a water treatment unit UW , from which a stream SW is obtained, which is then recycled (at least partially) as a water stream SW (or part thereof) to the reaction unit UR . From UW , one or more wastewater streams SWW are further obtained, which are not recycled to the process. Preferably, the water treatment unit UW comprises a water recovery unit UWR and, if necessary , a wastewater unit UWW . Preferably, the streams SVW and SRW are passed to the water treatment unit UW where they are suitably purified and/or suitably collected to obtain one or more water recovery streams. The streams obtained from such purification can then be passed to the wastewater treatment unit UWW from which a wastewater stream SWW is obtained .
[圖11]說明根據本發明的製程。根據圖11的製程顯示流S CPL(即經純化ε-己內醯胺)之進一步用途。根據本發明,較佳將流S CPL通入聚醯胺6生產單元U PP,在該聚醯胺6生產單元U PP中將其用作為起始材料。若需要,可另外將一或多個另外的流S NCPL通入U PP,該流包含非經回收的ε-己內醯胺,即來自習知來源的ε-己內醯胺。接著將各自製備的聚醯胺6材料通入單元U TP,在該單元U TP中將其用作為用於製備包含聚醯胺6的材料,較佳包含聚醯胺6的紡織材料的起始材料。若需要,可額外將一或多個另外的流S NPA6通入U TP,該流包含非經回收的聚醯胺6,即來自習知來源的聚醯胺6。取決於在U TP中製備的材料之類型,也可將包含一或多種除了聚醯胺6以外的起始材料的另外的流通入U TP。自U TP獲得的材料,較佳紡織材料M T接著進入市場並維持在其中達給定壽命T MT。之後,在收集單元U TC,且較佳紡織材料收集單元中合適地收集各自的壽命結束的材料,自該收集單元將其作為流S M或流S M之部分合適地通入反應單元U R,較佳經由單元U M以向U R提供該流S M。此類單元U M通常包含可將較佳固體材料M合適地通入該反應單元U R的裝置。較佳地,U M包含諸如一或多個儲倉、一或多個料斗、一或多個卡車卸貨站、一或多個噸袋卸料站(big bag unloading station)等裝置。進一步於圖11,顯示在生產單元U TP中,自此生產製程獲得剩下的材料M R,即M T中不包含的材料。舉例而言,M R可呈紡織品剪下物的形式。可將此材料經由U TC及/或直接經由U M饋入U R作為該流S M或作為流S M之部分,較佳根據以上圖6、7及8中說明的製程。 [Figure 11] illustrates a process according to the invention. The process according to Figure 11 shows further uses of the stream SCPL , i.e. purified ε-caprolactam. According to the invention, the stream SCPL is preferably passed to a polyamide 6 production unit UPP , in which it is used as starting material. If necessary, one or more additional streams SNCPL containing non-recycled ε-caprolactam, i.e. ε-caprolactam from known sources, may be passed to UPP in addition . The respectively prepared polyamide 6 material is then passed to a unit UTP , in which it is used as starting material for the preparation of a material containing polyamide 6, preferably a textile material containing polyamide 6. If desired, one or more further streams SNPA6 can additionally be passed into UTP , which streams comprise non-recycled polyamide 6, i.e. polyamide 6 from known sources. Depending on the type of material prepared in UTP , further streams comprising one or more starting materials other than polyamide 6 can also be passed into UTP . The materials obtained from UTP , preferably textile materials MT, then enter the market and remain therein for a given life TMT . Afterwards, the respective end-of-life materials are suitably collected in a collecting unit UTC , preferably a textile material collecting unit, from which they are suitably passed as a stream SM or part of a stream SM into the reaction unit UR , preferably via the unit UM in order to provide the stream SM to UR . Such a unit UM usually comprises means for suitably passing preferably solid material M into the reaction unit UR . Preferably, UM comprises means such as one or more storage silos, one or more hoppers, one or more truck unloading stations, one or more big bag unloading stations, etc. Further in FIG. 11 , in the production unit UT P , residual material MR is obtained from this production process, i.e. material not included in MT . MR may be in the form of textile cuttings, for example. This material may be fed to UR via UTC and/or directly via UM as the stream SM or as part of the stream SM , preferably according to the process described in FIGS. 6 , 7 and 8 above.
[圖12]說明根據本發明的製程。相較於圖11,顯示單元U P之較佳的設計,即圖12所示的製程顯示針對ε-己內醯胺純化流S L的較佳方式。根據此製程,首先將流S L通入水分離單元U WS,自該水分離單元U WS獲得一或多個流S RW,接著較佳將該等流S RW通入水處理單元U W,如圖11所示。此外,將流S V中之至少一者通入U WS以至少部分滿足U WS之熱需求;基於此通入U WS的至少一個流S V,獲得一或多個經至少部分冷凝的流S VW1且較佳將其等進一步通入該水處理單元U W,特別是U WR。接著較佳將包含ε-己內醯胺的流S UWS通入蒸餾單元U D以進一步針對ε-己內醯胺作純化。此外,將該等流S V中之至少一者通入U D以至少部分滿足U D之熱需求;基於此通入U D的至少一個流S V,獲得一或多個經至少部分冷凝的流S VW2且較佳將其等進一步通入該水處理單元U W,特別是U WR。接著較佳將包含ε-己內醯胺的流S UD通入結晶單元U C以進一步針對ε-己內醯胺作純化。此外,將該等流S V中之至少一者通入U C以至少部分滿足U C之熱需求;基於此通入U C的至少一個流S V,獲得一或多個經至少部分冷凝的流S VW3且較佳將其等進一步通入該水處理單元U W,特別是U WR。 [Figure 12] illustrates a process according to the invention. Compared to Figure 11, a preferred design of the unit UP is shown, i.e. the process shown in Figure 12 shows a preferred way for purifying the ε-caprolactam stream SL . According to this process, the stream SL is first passed into a water separation unit UWS , from which one or more streams SRW are obtained , and then these streams SRW are preferably passed into a water treatment unit UW , as shown in Figure 11. Furthermore, at least one of the streams SV is passed to U WS in order to at least partially satisfy the heat demand of U WS ; based on the at least one stream SV passed to U WS , one or more at least partially condensed streams SVW1 are obtained and preferably passed further to the water treatment unit U W , in particular U WR . The stream SUWS comprising ε-caprolactam is then preferably passed to a distillation unit UD for further purification of ε-caprolactam. Furthermore, at least one of the streams SV is passed to UD in order to at least partially satisfy the heat demand of UD ; based on the at least one stream SV passed to UD , one or more at least partially condensed streams SVW2 are obtained and preferably passed further to the water treatment unit U W , in particular U WR . The ε-caprolactam-containing stream S UD is then preferably passed to a crystallization unit UC for further purification of the ε-caprolactam. In addition, at least one of the streams SV is passed to UC to at least partially satisfy the heat demand of UC ; based on this at least one stream SV passed to UC , one or more at least partially condensed streams SVW3 are obtained and are preferably further passed to the water treatment unit U W , in particular U WR .
[圖13]說明根據本發明的製程。相較於圖13,顯示單元U WS之較佳的設計,即圖13中顯示的製程顯示自流S L分離水的較佳方式。根據此製程,首先將該流S L通入在單元U WS1中實施的水分離之第一階段。接著自U WS1將包含ε-己內醯胺的流S UWS1通入中間處理階段U I,在該中間處理階段U I中可移出雜質。接著將自U I獲得的所純化流S UI進一步通入在單元U WS2中實施的水分離之第二階段。自該單元U WS2,獲得包含ε-己內醯胺的流S UWS2,該流S UWS2對應於圖12中顯示的流S UWS,且接著較佳將該流S UWS2通入蒸餾單元U D。自該中間單元U I,移出包含各自分離的雜質的流S I,其基於雜質之量及/或化學性質可被進一步使用。根據此製程,獲得一或多個水流S RW1,接著較佳將其等通入水處理單元U W,特別是U WR。進一步根據此製程,獲得一或多個水流S RW2,接著較佳將其等通入該水處理單元U W,特別是U WR。較佳地,將流S V中之至少一者通入U WS1,以至少部分滿足U WS1之熱需求;基於此通入U WS1的至少一個流S V,獲得一或多個經至少部分冷凝的流S VW11,且較佳將其等進一步通入該水處理U W,特別是U WR。較佳地,將該等流S V中之至少一者通入U WS2,以至少部分滿足U WS2之熱需求;基於此通入U WS2的至少一個流S V,獲得一或多個經至少部分冷凝的流S VW12,且較佳將其等進一步通入該水處理U W,特別是U WR。 [Figure 13] illustrates a process according to the invention. Compared to Figure 13, a preferred design of the unit U WS is shown, i.e. the process shown in Figure 13 shows a preferred way of separating water by a self-flowing stream SL . According to this process, the stream SL is first passed to the first stage of water separation implemented in the unit U WS1 . Then the stream SUWS1 containing ε-caprolactam is passed from U WS1 to the intermediate treatment stage U I , in which impurities can be removed. Then the purified stream SUI obtained from U I is further passed to the second stage of water separation implemented in the unit U WS2 . From the unit U WS2 , a stream SUWS2 comprising ε-caprolactam is obtained, which stream SUWS2 corresponds to the stream SUWS shown in FIG. 12 and which is then preferably passed to the distillation unit UD . From the intermediate unit U I , a stream S I is removed comprising the respectively separated impurities , which can be further used based on the amount and/or chemical properties of the impurities. According to this process, one or more water streams SRW1 are obtained, which are then preferably passed to a water treatment unit U W , in particular U WR . Further according to this process, one or more water streams SRW2 are obtained, which are then preferably passed to the water treatment unit U W , in particular U WR . Preferably, at least one of the streams SV is passed to U WS1 to at least partially meet the heat demand of U WS1 ; based on the at least one stream SV passed to U WS1 , one or more at least partially condensed streams SVW11 are obtained, and preferably they are further passed to the water treatment U W , especially U WR . Preferably, at least one of the streams SV is passed to U WS2 to at least partially meet the heat demand of U WS2 ; based on the at least one stream SV passed to U WS2 , one or more at least partially condensed streams SVW12 are obtained, and preferably they are further passed to the water treatment U W , especially U WR .
[圖14]說明根據本發明的製程。相較於圖13,另外如上圖11中已顯示的較佳的回收環路,以及如上圖9中已顯示的在反應器R 1、R 2及R 3中獲得並自其等移出的氣體流S Gi之處理。 FIG. 14 illustrates a process according to the invention. Compared to FIG. 13 , in addition to the preferred recovery loop shown in FIG. 11 above, and the treatment of the gas stream S Gi obtained in and removed from the reactors R 1 , R 2 and R 3 shown in FIG. 9 above.
M:固體材料 M: Solid material
SF:液體反應饋料流 S F : Liquid reaction feed flow
SM:液體流 S M :Liquid Flow
SR:水性液體反應器離去流 SR : Aqueous liquid reactor outlet stream
SW:液體水流 S W : Liquid water flow
UM:熔化單元 U M : Melting Unit
UPR:預反應單元 U PR : Pre-reaction unit
UR:反應單元 UR : Reaction Unit
Claims (15)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2023098586 | 2023-06-06 | ||
| WOPCT/CN2023/098586 | 2023-06-06 | ||
| CN2023133637 | 2023-11-23 | ||
| WOPCT/CN2023/133637 | 2023-11-23 |
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| TW202506641A true TW202506641A (en) | 2025-02-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW113120847A TW202506641A (en) | 2023-06-06 | 2024-06-05 | Process for hydrolytically depolymerizing a polyamide |
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|---|---|
| AR (1) | AR132876A1 (en) |
| TW (1) | TW202506641A (en) |
| WO (1) | WO2024251758A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5495015A (en) * | 1994-12-12 | 1996-02-27 | Basf Aktiengesellschaft | Process for producing caprolactam through hydrolytic cleavage of molten polycaprolactam |
| US5656757A (en) * | 1995-08-10 | 1997-08-12 | Alliedsignal Inc. | Monomer recovery from multi-component materials |
| US5990306A (en) * | 1997-09-03 | 1999-11-23 | Alliedsignal Inc. | Process for the purification of caprolactam obtained from the depolymerization of polyamide-containing carpet |
| PL2160431T3 (en) | 2007-06-20 | 2011-12-30 | Basf Se | Method for the production of polyamides in extruders |
| EP2641939A1 (en) | 2012-03-21 | 2013-09-25 | Basf Se | Brightly coloured flame-retardant polyamides |
| WO2023074437A1 (en) * | 2021-10-29 | 2023-05-04 | 東レ株式会社 | METHOD FOR RECOVERING ε-CAPROLACTAM AND POLYAMIDE 6 OLIGOMER, AND METHOD FOR PRODUCING POLYAMIDE 6 |
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2024
- 2024-06-05 AR ARP240101437A patent/AR132876A1/en unknown
- 2024-06-05 WO PCT/EP2024/065380 patent/WO2024251758A1/en active Pending
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