[go: up one dir, main page]

TW202436795A - Operating method of heating furnace and heating furnace - Google Patents

Operating method of heating furnace and heating furnace Download PDF

Info

Publication number
TW202436795A
TW202436795A TW113102565A TW113102565A TW202436795A TW 202436795 A TW202436795 A TW 202436795A TW 113102565 A TW113102565 A TW 113102565A TW 113102565 A TW113102565 A TW 113102565A TW 202436795 A TW202436795 A TW 202436795A
Authority
TW
Taiwan
Prior art keywords
burner
air
heating
fuel gas
ammonia
Prior art date
Application number
TW113102565A
Other languages
Chinese (zh)
Other versions
TWI903358B (en
Inventor
野島佑介
高橋秀行
高士弘一
Original Assignee
日商杰富意鋼鐵股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商杰富意鋼鐵股份有限公司 filed Critical 日商杰富意鋼鐵股份有限公司
Publication of TW202436795A publication Critical patent/TW202436795A/en
Application granted granted Critical
Publication of TWI903358B publication Critical patent/TWI903358B/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N1/00Regulating fuel supply
    • F23N1/02Regulating fuel supply conjointly with air supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C1/00Combustion apparatus specially adapted for combustion of two or more kinds of fuel simultaneously or alternately, at least one kind of fuel being either a fluid fuel or a solid fuel suspended in a carrier gas or air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C99/00Subject-matter not provided for in other groups of this subclass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J7/00Arrangement of devices for supplying chemicals to fire
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining or circulating atmospheres in heating chambers
    • F27D7/02Supplying steam, vapour, gases or liquids

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Environmental & Geological Engineering (AREA)
  • Regulation And Control Of Combustion (AREA)
  • Combustion Of Fluid Fuel (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Furnace Details (AREA)

Abstract

Provided are an operation method for a heating furnace and a heating furnace that use, as a combustion fuel of the heating furnace, ammonia with which the emission of carbon dioxide can be suppressed, and that are capable of reducing the amount of nitrogen oxide and uncombusted ammonia exhausted out of the heating furnace. This operation method for a heating furnace includes: a first burner heating step for performing burner heating, of a first fuel gas containing ammonia, by using combustion air for which an air ratio of the first fuel gas to a theoretical amount of air is from 0.9 to 1.0; a second burner heating step for performing burner heating, of a second fuel gas containing ammonia, by using combustion air for which an air ratio of the second fuel gas to the theoretical amount of air is less than the air ratio of the first fuel gas to the theoretical amount of air; and an air spraying step for spraying air at a mixed exhaust gas including exhaust gas from the first burner heating and exhaust gas from the second burner heating.

Description

加熱爐的操作方法以及加熱爐Operating method of heating furnace and heating furnace

本發明是有關於一種加熱爐的操作方法以及加熱爐。The present invention relates to an operating method of a heating furnace and the heating furnace.

在鋼鐵聯合煉鋼廠中,以自對鐵礦石進行還原而製造鐵水的高爐的爐頂排出的高爐氣體為代表,將在轉爐或煉焦爐中產生的副生氣體有效利用作為燃料氣體。然而,近年來伴隨削減二氧化碳排出量的要求,正要求用以降低該些副生氣體的使用量的燃燒技術。例如,即便在鋼鐵聯合煉鋼廠的熱軋線或厚板滾軋線等中進行鋼材加熱的鋼材用加熱爐中,亦要求降低副生氣體的使用量以削減二氧化碳的排出量。此時,作為鋼材用加熱爐的燃料氣體,利用氨的技術備受矚目。即,不含碳元素的氨即便是燃燒亦主要僅產生水與氮,因此二氧化碳排出量的削減效果大,被期望用於適用於鋼材用加熱爐的技術開發。In integrated steelmaking plants, by-product gases produced in converters or coke furnaces are effectively utilized as fuel gases, represented by blast furnace gas discharged from the top of a blast furnace that reduces iron ore to produce molten iron. However, in recent years, along with the demand for reducing carbon dioxide emissions, there is a demand for combustion technologies that reduce the use of these by-product gases. For example, even in steel heating furnaces that heat steel in hot rolling mills or thick plate rolling mills, there is a demand to reduce the use of by-product gases in order to reduce carbon dioxide emissions. At this time, the technology of utilizing ammonia as a fuel gas for steel heating furnaces has attracted much attention. That is, ammonia, which does not contain carbon, mainly produces only water and nitrogen even when burned, so it has a significant effect on reducing carbon dioxide emissions and is expected to be used in the development of technology applicable to steel heating furnaces.

另一方面,若使用氨作為加熱爐的燃料,則在生成氮氧化物(NOx)方面成為問題。氮氧化物對人體有害,並且成為光化學煙霧或酸雨的原因,因此成為法律上的排出限制對象。On the other hand, if ammonia is used as a heating furnace fuel, the generation of nitrogen oxides (NOx) becomes a problem. Nitrogen oxides are harmful to the human body and cause photochemical smog and acid rain, so they are subject to legal emission restrictions.

因此,為了解決該些問題,提出有加熱技術。 專利文獻1中揭示了一種鍋爐,其包括:燃燒裝置,可將氨作為燃料而在火爐中燃燒;以及煙道,對燃料被燃燒而產生的燃燒氣體進行導引,且所述鍋爐包括噴射部,所述噴射部在較燃燒裝置更靠燃燒氣體的下游位置設置於火爐及煙道的至少一者,並且將氨作為還原劑而朝向火爐或者煙道的俯視中央部進行噴射。 藉此,可將氨供給至火爐的中心部,即便是少量的氨,亦能作為還原劑來對氮氧化物進行還原。 Therefore, in order to solve these problems, a heating technology has been proposed. Patent document 1 discloses a boiler, which includes: a combustion device that can burn ammonia as fuel in a furnace; and a flue that guides the combustion gas generated by the combustion of the fuel, and the boiler includes a spray portion, which is arranged in at least one of the furnace and the flue at a position downstream of the combustion gas relative to the combustion device, and sprays ammonia as a reducing agent toward the center of the furnace or the flue in a top view. In this way, ammonia can be supplied to the center of the furnace, and even a small amount of ammonia can be used as a reducing agent to reduce nitrogen oxides.

而且,專利文獻2中揭示了一種鍋爐,其包括:燃燒器,用於使化石燃料在火爐內燃燒;追加空氣供給部,在火爐內的燃燒氣體的流動方向上設於燃燒器的下游側;以及氨燃料供給部,相對於追加空氣供給部而在燃料氣體的流動方向的上游側將氨燃料供給至火爐。 藉此,在包括追加空氣供給部的兩級燃燒鍋爐中,只要在較追加空氣供給部更靠上游側的位置投入氨燃料,在火爐內的還原環境區域中,氨燃料的氮成分便會被還原為N 2,從而可抑制氮氧化物的生成。 [現有技術文獻] [專利文獻] Furthermore, Patent Document 2 discloses a boiler comprising: a burner for burning fossil fuel in the furnace; an additional air supply unit disposed on the downstream side of the burner in the flow direction of the combustion gas in the furnace; and an ammonia fuel supply unit for supplying ammonia fuel to the furnace on the upstream side of the additional air supply unit in the flow direction of the fuel gas. Thus, in a two-stage combustion boiler including an additional air supply unit, as long as ammonia fuel is added at a position further upstream than the additional air supply unit, the nitrogen component of the ammonia fuel will be reduced to N2 in the reducing environment region in the furnace, thereby suppressing the generation of nitrogen oxides. [Prior Art Document] [Patent Document]

專利文獻1:日本專利特開2019-086191號公報 專利文獻2:日本專利特開2018-076985號公報 Patent document 1: Japanese Patent Publication No. 2019-086191 Patent document 2: Japanese Patent Publication No. 2018-076985

[發明所欲解決之課題] 然而,若欲將所述以往技術適用於用於鋼材等的加熱的加熱爐,則會產生如下所述的問題。 [Problems to be solved by the invention] However, if the above-mentioned conventional technology is applied to a heating furnace for heating steel materials, etc., the following problems will arise.

專利文獻1所揭示的技術是將鍋爐等燃燒裝置作為對象,在燃燒氣體的流動方向上的下游側噴射氨,藉此對在燃燒裝置中產生的氮氧化物進行還原。此時,與在燃燒裝置中產生的燃燒氣體的流量相比,為了對氮氧化物進行還原而噴射的氨的噴射量為極少量,因此即便朝向火爐的中心部噴射氨,亦有時不會與燃燒氣體中所含的氮氧化物均勻混合。其結果,有時無法有效地還原燃燒氣體中所含的氮氧化物。因此,產生下述問題:作為還原劑的氨未燃燒而直接被排出至火爐的外部。在用於對鋼材等被加熱體進行加熱的加熱爐中,與鍋爐之類的燃燒裝置不同,一般包括用於對加熱爐裝入/抽出被加熱體的開閉門。 此時會產生下述問題:當加熱爐的開閉門開口時,具有毒性的未燃燒的氨(亦稱作「未燃氨」)被排出至加熱爐的外部,從而導致加熱爐外部的環境發生惡化。 The technology disclosed in Patent Document 1 is to reduce nitrogen oxides generated in a combustion device such as a boiler by injecting ammonia on the downstream side in the flow direction of the combustion gas. At this time, the amount of ammonia injected to reduce nitrogen oxides is extremely small compared to the flow rate of the combustion gas generated in the combustion device. Therefore, even if ammonia is injected toward the center of the furnace, it may not be evenly mixed with the nitrogen oxides contained in the combustion gas. As a result, the nitrogen oxides contained in the combustion gas may not be effectively reduced. Therefore, the following problem arises: ammonia as a reducing agent is not burned and is directly discharged to the outside of the furnace. In a heating furnace used to heat a heated object such as steel, unlike a combustion device such as a boiler, a door is generally provided for loading/extracting the heated object into/from the heating furnace. At this time, the following problem occurs: when the door of the heating furnace is opened, toxic unburned ammonia (also called "unburned ammonia") is discharged to the outside of the heating furnace, causing the environment outside the heating furnace to deteriorate.

專利文獻2亦是將鍋爐等燃燒裝置作為對象,在火爐內的還原環境區域中藉由氨來還原氮氧化物。專利文獻2中揭示了:為了在火爐內形成還原環境區域,將對燃燒器供給的一次空氣設為小於使化石燃料完全燃燒所需的空氣量。專利文獻2所揭示的技術中,為了進行氮氧化物的還原反應,要在火爐內確保一定的空間且需要一定的反應時間。 另一方面,在用於對鋼材等被加熱體進行加熱的加熱爐中,在加熱爐的內部不僅需要燃燒裝置(例如燃燒器),還需要用於載置裝入被加熱體的空間。與此相對,在鍋爐之類的火爐中存在下述差異,即,只要包括使燃料與燃燒用空氣產生燃燒反應所需的空間即可。 因此,若將專利文獻2所揭示的技術適用於進行被加熱體的加熱的加熱爐,則設為還原環境區域的空間擴大,結果產生下述問題:在還原環境區域的內部,氮氧化物的還原反應無法均勻地進行,從而導致未燃燒的氨被排出至加熱爐的外部。 Patent document 2 also targets combustion devices such as boilers, and uses ammonia to reduce nitrogen oxides in the reducing environment area in the furnace. Patent document 2 discloses that in order to form a reducing environment area in the furnace, the primary air supplied to the burner is set to be less than the amount of air required to completely burn the fossil fuel. In the technology disclosed in patent document 2, in order to carry out the reduction reaction of nitrogen oxides, a certain space must be ensured in the furnace and a certain reaction time is required. On the other hand, in a heating furnace used to heat a heated object such as steel, not only a combustion device (such as a burner) is required inside the heating furnace, but also a space for placing and loading the heated object. In contrast, furnaces such as boilers have the following difference, that is, they only need to include the space required for the combustion reaction between the fuel and the combustion air. Therefore, if the technology disclosed in Patent Document 2 is applied to a heating furnace for heating a heated object, the space of the reduction environment area is expanded, resulting in the following problem: the reduction reaction of nitrogen oxides cannot be carried out uniformly inside the reduction environment area, resulting in unburned ammonia being discharged to the outside of the heating furnace.

進而,專利文獻2中揭示了:在使為了使氨燃燒而供給的空氣量相對於理論空氣量而在0.6至1.0之間變化的情況下,具有下述特性,即,所供給的空氣量和火爐出口的未燃氨的洩漏率與向NOx的轉換率相反。因此,要降低氮氧化物(NOx)與未燃氨這兩者,必須在狹窄的範圍內控制一次空氣比,易因加熱爐內的操作條件的變化導致氮氧化物或未燃氨被排出至外部。Furthermore, Patent Document 2 discloses that when the amount of air supplied for burning ammonia is changed between 0.6 and 1.0 relative to the theoretical air amount, the amount of air supplied and the leakage rate of unburned ammonia at the furnace outlet are opposite to the conversion rate to NOx. Therefore, in order to reduce both nitrogen oxides (NOx) and unburned ammonia, the primary air ratio must be controlled within a narrow range, and nitrogen oxides or unburned ammonia are easily discharged to the outside due to changes in the operating conditions in the heating furnace.

本發明是為了解決以往技術所存在的所述問題而完成,其目的在於提供一種加熱爐的操作方法以及加熱爐,可使用可抑制二氧化碳的排出的氨作為加熱爐的燃燒用燃料,並且可降低氮氧化物與未燃氨向加熱爐外排出的量。 [解決課題之手段] The present invention is completed to solve the above-mentioned problems existing in the prior art, and its purpose is to provide a method for operating a heating furnace and a heating furnace, which can use ammonia that can suppress the emission of carbon dioxide as the combustion fuel of the heating furnace, and can reduce the amount of nitrogen oxides and unburned ammonia emitted to the outside of the heating furnace. [Means for solving the problem]

有利地解決所述課題的本發明的加熱爐的操作方法如以下般構成。The operating method of the heating furnace of the present invention that advantageously solves the above-mentioned problems is constructed as follows.

[1]一種加熱爐的操作方法,包括:第一燃燒器加熱步驟,藉由含有氨的第一燃料氣體、及相對於所述第一燃料氣體的理論空氣量的空氣比為0.9~1.0的燃燒用空氣實施燃燒器加熱;第二燃燒器加熱步驟,藉由含有氨的第二燃料氣體、及相對於所述第二燃料氣體的理論空氣量的空氣比較相對於所述第一燃料氣體的理論空氣量的空氣比低的空氣比的燃燒用空氣實施燃燒器加熱;以及空氣噴射步驟,噴射空氣。 [2]如所述[1]的加熱爐的操作方法,其中,所述空氣噴射步驟是對藉由所述第一燃燒器加熱步驟而生成的廢氣與藉由所述第二燃燒器加熱步驟而生成的廢氣混合而成的混合廢氣噴射空氣。 [3]如所述[1]或[2]的加熱爐的操作方法,其中,所述第二燃燒器加熱步驟中,相對於所述第二燃料氣體的理論空氣量的空氣比小於0.9。 [4]如所述[1]或[2]的加熱爐的操作方法,其中,所述第一燃料氣體及所述第二燃料氣體中的至少一者使用氨與煤氣的混合氣體來進行燃燒器加熱。 [5]如所述[3]的加熱爐的操作方法,其中,所述第一燃料氣體及所述第二燃料氣體中的至少一者使用氨與煤氣的混合氣體來進行燃燒器加熱。 [1] A method for operating a heating furnace, comprising: a first burner heating step, performing burner heating using a first fuel gas containing ammonia and combustion air having an air ratio of 0.9 to 1.0 relative to the theoretical air volume of the first fuel gas; a second burner heating step, performing burner heating using a second fuel gas containing ammonia and combustion air having an air ratio relative to the theoretical air volume of the second fuel gas that is lower than the air ratio relative to the theoretical air volume of the first fuel gas; and an air injection step, injecting air. [2] The method for operating a heating furnace as described in [1], wherein the air injection step is to inject air into a mixed exhaust gas formed by mixing the exhaust gas generated by the first burner heating step and the exhaust gas generated by the second burner heating step. [3] The method for operating a heating furnace as described in [1] or [2], wherein in the second burner heating step, the air ratio relative to the theoretical air amount of the second fuel gas is less than 0.9. [4] The method for operating a heating furnace as described in [1] or [2], wherein at least one of the first fuel gas and the second fuel gas is burner heated using a mixed gas of ammonia and coal gas. [5] The method for operating a heating furnace as described in [3], wherein at least one of the first fuel gas and the second fuel gas uses a mixed gas of ammonia and coal gas to heat the burner.

有利地解決所述課題的本發明的加熱爐如以下般構成。 [6]一種加熱爐,包括:兩個以上的燃燒器設備,使用含有氨的燃料氣體實施燃燒器加熱;空氣比調整部,調整對所述兩個以上的燃燒器設備供給的燃燒用空氣的、相對於所述燃料氣體的理論空氣量的各空氣比;控制部,將對所述兩個以上的燃燒器設備中的至少一個燃燒器設備供給的燃燒用空氣的空氣比控制為與對其他燃燒器設備供給的燃燒用空氣的空氣比不同的空氣比;以及空氣噴射設備,對自所述兩個以上的燃燒器設備排出的廢氣的混合廢氣噴射空氣。 [7]如所述[6]的加熱爐,其中,所述燃燒器設備具有:第一燃燒器設備,藉由經所述空氣比調整部調整了空氣比的含有氨的第一燃料氣體、及相對於所述第一燃料氣體的理論空氣量的空氣比為0.9~1.0的燃燒用空氣實施燃燒器加熱;以及第二燃燒器設備,藉由含有氨的第二燃料氣體、及相對於所述第二燃料氣體的理論空氣量的空氣比較相對於所述第一燃料氣體的理論空氣量的空氣比低的空氣比的燃燒用空氣實施燃燒器加熱,沿著所述加熱爐的內部的氣流,自所述氣流的上游側起依序配置有所述第一燃燒器設備、所述第二燃燒器設備、所述空氣噴射設備。 [8]如所述[6]的加熱爐,其中,所述加熱爐包括供所述混合廢氣排出的開口部,所述空氣噴射設備配置於較所述第一燃燒器設備及所述第二燃燒器設備更靠近所述開口部的位置。 [發明的效果] The heating furnace of the present invention that advantageously solves the above-mentioned problem is configured as follows. [6] A heating furnace comprising: two or more burner devices that perform burner heating using a fuel gas containing ammonia; an air ratio adjustment unit that adjusts the air ratios of the combustion air supplied to the two or more burner devices relative to the theoretical air volume of the fuel gas; a control unit that controls the air ratio of the combustion air supplied to at least one of the two or more burner devices to be different from the air ratio of the combustion air supplied to the other burner devices; and an air injection device that injects air into the mixed exhaust gas discharged from the two or more burner devices. [7] The heating furnace as described in [6], wherein the burner device comprises: a first burner device for performing burner heating by using a first fuel gas containing ammonia whose air ratio is adjusted by the air ratio adjusting unit and combustion air whose air ratio relative to the theoretical air amount of the first fuel gas is 0.9 to 1.0; and a second burner device for performing burner heating by using a second fuel gas containing ammonia and combustion air whose air ratio relative to the theoretical air amount of the second fuel gas is lower than the air ratio relative to the theoretical air amount of the first fuel gas, and the first burner device, the second burner device, and the air injection device are arranged in order from the upstream side of the airflow along the airflow inside the heating furnace. [8] The heating furnace as described in [6], wherein the heating furnace includes an opening for discharging the mixed exhaust gas, and the air injection device is arranged at a position closer to the opening than the first burner device and the second burner device. [Effect of the invention]

根據本發明,藉由使用氨作為加熱爐的燃燒用燃料,可抑制二氧化碳的排出,並且可降低因氨的燃燒所生成的氮氧化物與未燃氨朝向加熱爐外的排出。According to the present invention, by using ammonia as a combustion fuel for a heating furnace, the emission of carbon dioxide can be suppressed, and the emission of nitrogen oxides and unburned ammonia generated by the combustion of ammonia to the outside of the heating furnace can be reduced.

以下,對本實施方式的加熱爐進行說明。 <加熱爐> 本發明的實施方式的加熱爐是包括使作為加熱用熱源的燃料氣體燃燒的燃燒器,在內部裝入被加熱體而使其升溫至規定溫度為止的設備。被加熱體主要是以金屬為對象,但既可為鐵系金屬,亦可為非鐵系金屬。被加熱體的加熱溫度為700℃~1400℃。 圖1、圖2表示了將被加熱體設為鋼材的本實施方式的加熱爐的一例。例如,被用於鋼材的熱軋線的加熱爐是為了將所鑄造的板坯(slab)加熱至規定的加熱溫度(1100℃~1300℃左右)而使用。 The following is a description of the heating furnace of the present embodiment. <Heating furnace> The heating furnace of the present embodiment is a device including a burner that burns a fuel gas as a heat source for heating, and a heated object is placed inside and heated to a predetermined temperature. The heated object is mainly metal, but can be either ferrous metal or non-ferrous metal. The heating temperature of the heated object is 700°C to 1400°C. Figures 1 and 2 show an example of the heating furnace of the present embodiment in which the heated object is a steel material. For example, a heating furnace used in a hot rolling mill for steel is used to heat the cast slab to a specified heating temperature (about 1100℃ to 1300℃).

圖1所示的加熱爐1包括:裝入部30,裝入作為被加熱體的鋼材S(板坯);以及搬出部31,搬出(抽出)經加熱的鋼材S。例如,利用連續鑄造線所製造的鋼材S被搬送至加熱爐的裝入側的堆放場(yard),並按照熱軋線等的生產排程而自裝入部30裝入至加熱爐1。加熱爐1的內部被分割為多個帶區域,在上游側多包含被分割為兩個~八個帶區域的加熱帶與一個~三個均熱帶。在加熱爐1的內部,一般包括載置鋼材S的固定滑道(skid)33與用於搬送鋼材S的移動滑道32。包括固定滑道33及移動滑道32的加熱爐被稱作走動樑(walking beam)式連續加熱爐。The heating furnace 1 shown in FIG1 includes: a loading section 30 for loading steel material S (slab) as a heated body; and a carrying-out section 31 for carrying out (extracting) the heated steel material S. For example, the steel material S manufactured by a continuous casting line is transported to a yard on the loading side of the heating furnace, and is loaded into the heating furnace 1 from the loading section 30 according to the production schedule of a hot rolling line, etc. The interior of the heating furnace 1 is divided into a plurality of belt areas, and the upstream side generally includes a heating belt divided into two to eight belt areas and one to three soaking belts. The interior of the heating furnace 1 generally includes a fixed skid 33 for placing the steel material S and a movable skid 32 for carrying the steel material S. The heating furnace including the fixed slide 33 and the movable slide 32 is called a walking beam type continuous heating furnace.

在加熱爐的操作中,加熱爐內部的每個帶區域被控制為不同的環境溫度,裝入至加熱爐1的鋼材S的平均溫度逐漸上升。藉此,鋼材S被控制為規定的目標加熱溫度(自加熱爐抽出時的板坯的目標溫度)。達到目標溫度的鋼材S通過搬出部31而供於熱軋。During the operation of the heating furnace, each zone in the heating furnace is controlled to a different ambient temperature, and the average temperature of the steel material S loaded into the heating furnace 1 gradually increases. Thereby, the steel material S is controlled to a predetermined target heating temperature (target temperature of the slab when it is withdrawn from the heating furnace). The steel material S reaching the target temperature passes through the unloading section 31 and is supplied to hot rolling.

在加熱爐1內部,沿著鋼材S的搬送方向(鋼材移動方向100)配設有多個燃燒器。燃燒器B是為了藉由燃燒來使加熱爐的內部升溫而配置。當藉由燃燒器而加熱爐的內部升溫時,藉由來自加熱爐的爐壁的輻射,鋼材的溫度上升。而且,有時在加熱爐的內部產生環境氣體的流動,鋼材藉由對流而升溫。進而,亦可藉由燃燒器的火焰直接接觸鋼材來使鋼材升溫。總之,燃燒器是藉由使作為加熱用熱源的燃料氣體燃燒而使加熱爐的內部升溫,從而使加熱爐內部的被加熱材升溫。Inside the heating furnace 1, a plurality of burners are arranged along the conveying direction of the steel material S (steel material moving direction 100). The burner B is arranged to increase the temperature inside the heating furnace by combustion. When the temperature inside the heating furnace is increased by the burner, the temperature of the steel material increases by radiation from the furnace wall of the heating furnace. In addition, sometimes the flow of the ambient gas is generated inside the heating furnace, and the temperature of the steel material increases by convection. Furthermore, the temperature of the steel material can also be increased by directly contacting the steel material with the flame of the burner. In short, the burner burns the fuel gas as a heating source to increase the temperature of the interior of the heating furnace, thereby increasing the temperature of the heated material inside the heating furnace.

加熱爐1內部除了自燃燒器放出火焰的空間以外,還包括用於載置搬送被加熱材的空間。因此,特徵在於,與使內部產生燃燒反應為目的的鍋爐等相比,相對於投入至爐內的燃燒能量的爐內體積大。氣渦輪機(gas turbine)、粉煤鍋爐、油氣鍋爐中的每單位燃燒能量的爐內容積(m 3/MW)的代表值例如為:氣渦輪機為2 m 3/MW,粉煤鍋爐為6 m 3/MW,油氣鍋爐為2 m 3/MW。與此相對,加熱爐大至10 m 3/MW~16 m 3/MW左右,例如,被用於鋼材的熱軋線的加熱爐中為11 m 3/MW~13 m 3/MW左右。 The heating furnace 1 includes a space for placing and transporting the heated material in addition to the space for emitting flames from the combustion burner. Therefore, the furnace has a characteristic that the volume inside the furnace is large relative to the combustion energy input into the furnace, compared with a boiler or the like whose purpose is to generate a combustion reaction inside. Representative values of the furnace volume per unit combustion energy (m 3 / MW) in a gas turbine, a pulverized coal boiler, and an oil-gas boiler are, for example, 2 m 3 / MW for a gas turbine, 6 m 3 / MW for a pulverized coal boiler, and 2 m 3 / MW for an oil-gas boiler. On the other hand, the heating furnace has a large capacity of about 10 m 3 /MW to 16 m 3 /MW. For example, the heating furnace used for hot rolling of steel materials has a capacity of about 11 m 3 /MW to 13 m 3 /MW.

在加熱爐1的操作中,裝入部30與搬出部31的門(開閉門)成為關閉的狀態,內部產生較大氣高的壓力。在進行鋼材S的裝入與搬出時,門暫時開放。當門開放時,在加熱爐內部的壓力與門的附近產生壓力差,因此加熱爐內部的燃燒氣體自壓力高處朝向壓力低處流動。在加熱爐1的門正開口的狀態下,多沿燃燒氣體通過開口部而排出至加熱爐1的爐外的方向產生燃燒氣體的流動。During the operation of the heating furnace 1, the doors (opening and closing doors) of the loading part 30 and the unloading part 31 are closed, and a higher pressure than the atmosphere is generated inside. When the steel material S is loaded and unloaded, the door is temporarily opened. When the door is opened, a pressure difference is generated between the pressure inside the heating furnace and the pressure near the door, so the combustion gas inside the heating furnace flows from the high pressure area to the low pressure area. When the door of the heating furnace 1 is open, the flow of the combustion gas is mostly generated in the direction in which the combustion gas passes through the opening and is discharged to the outside of the heating furnace 1.

圖2是表示加熱爐1的剖面的圖。燃燒器B多在加熱爐1的內部分別配置於鋼材S的上表面側與下表面側,以免產生鋼材S的上表面與下表面的溫度差。而且,多配置於鋼材S的搬送方向的兩側,以免產生鋼材S的前端S1與尾端S2的溫度差。Fig. 2 is a diagram showing a cross section of the heating furnace 1. The burners B are often arranged inside the heating furnace 1 on the upper surface side and the lower surface side of the steel material S, respectively, to avoid a temperature difference between the upper surface and the lower surface of the steel material S. Furthermore, they are often arranged on both sides of the conveying direction of the steel material S, to avoid a temperature difference between the front end S1 and the rear end S2 of the steel material S.

本實施方式的加熱爐1是如下所述的加熱爐,其包括:兩個以上的燃燒器設備,使用含有氨的燃料氣體實施燃燒器加熱;空氣比調整部,調整對兩個以上的燃燒器設備供給的燃燒用空氣的、相對於所述燃料氣體的理論空氣量的各空氣比;控制部,將對兩個以上的燃燒器設備中的至少一個燃燒器設備供給的燃燒用空氣的空氣比控制為與對其他燃燒器設備供給的燃燒用空氣的空氣比不同的空氣比;以及空氣噴射設備,對自兩個以上的燃燒器設備排出的廢氣的混合廢氣噴射空氣。 <燃燒器設備> 較佳為具有:第一燃燒器設備,藉由含有氨的第一燃料氣體、及相對於所述第一燃料氣體的理論空氣量的空氣比為0.9~1.0的燃燒用空氣實施燃燒器加熱;以及第二燃燒器設備,藉由含有氨的第二燃料氣體、及相對於所述第二燃料氣體的理論空氣量的空氣比較相對於所述第一燃料氣體的理論空氣量的空氣比低的空氣比的燃燒用空氣實施燃燒器加熱。 The heating furnace 1 of the present embodiment is a heating furnace as described below, which includes: two or more burner devices that perform burner heating using a fuel gas containing ammonia; an air ratio adjustment unit that adjusts the air ratios of the combustion air supplied to the two or more burner devices relative to the theoretical air volume of the fuel gas; a control unit that controls the air ratio of the combustion air supplied to at least one of the two or more burner devices to be different from the air ratio of the combustion air supplied to the other burner devices; and an air injection device that injects air into the mixed exhaust gas discharged from the two or more burner devices. <Burner equipment> Preferably, it has: a first burner equipment that performs burner heating by using a first fuel gas containing ammonia and combustion air having an air ratio of 0.9 to 1.0 relative to the theoretical air volume of the first fuel gas; and a second burner equipment that performs burner heating by using a second fuel gas containing ammonia and combustion air having an air ratio lower than the air ratio relative to the theoretical air volume of the second fuel gas than the air ratio relative to the theoretical air volume of the first fuel gas.

而且,本實施方式的加熱爐1中,配置於內部的燃燒器B中的至少一個是將含有氨的第一燃料氣體藉由燃燒用空氣進行燃燒器加熱的第一燃燒器設備,其他燃燒器B中的至少一個是將含有氨的第二燃料氣體藉由燃燒用空氣進行燃燒器加熱的第二燃燒器設備。Moreover, in the heating furnace 1 of the present embodiment, at least one of the burners B arranged inside is a first burner device for performing burner heating on a first fuel gas containing ammonia by using combustion air, and at least one of the other burners B is a second burner device for performing burner heating on a second fuel gas containing ammonia by using combustion air.

使用圖3來說明第一燃燒器設備及第二燃燒器設備。圖3是將位於圖1所示的加熱爐1的單側側面的爐壁35的一部分包含在內而自上表面觀察加熱爐1的第一燃燒器設備2、第二燃燒器設備3、空氣噴射設備4的配置的圖。The first burner device and the second burner device are described using Fig. 3. Fig. 3 is a diagram showing the arrangement of the first burner device 2, the second burner device 3, and the air injection device 4 of the heating furnace 1 as viewed from the top surface, including a portion of the furnace wall 35 located on one side of the heating furnace 1 shown in Fig. 1.

第一燃燒器設備2使用含有氨氣作為燃料氣體的第一燃料氣體5與燃燒用空氣12來進行向爐內噴射火焰的第一燃燒器加熱。第一燃燒器設備2包括:第一燃燒器噴嘴7,用於向爐內噴射火焰;第一燃料氣體供給系統14,將第一燃料氣體5供給至第一燃燒器噴嘴7;以及燃燒用空氣供給系統18,將燃燒用空氣12供給至第一燃燒器噴嘴7。第一燃燒器噴嘴7例如為雙重管的噴嘴,自內側朝向爐內噴射第一燃料氣體5,外側被供給燃燒用空氣12。藉此,形成第一燃料氣體5與燃燒用空氣12混合的可燃性混合體,而自第一燃燒器噴嘴7的前端部朝向加熱爐1內部噴射火焰。The first burner device 2 uses the first fuel gas 5 containing ammonia as the fuel gas and the combustion air 12 to perform the first burner heating for spraying the flame into the furnace. The first burner device 2 includes: a first burner nozzle 7 for spraying the flame into the furnace; a first fuel gas supply system 14 for supplying the first fuel gas 5 to the first burner nozzle 7; and a combustion air supply system 18 for supplying the combustion air 12 to the first burner nozzle 7. The first burner nozzle 7 is, for example, a double-tube nozzle, which sprays the first fuel gas 5 into the furnace from the inside, and the combustion air 12 is supplied to the outside. Thereby, a combustible mixture of the first fuel gas 5 and the combustion air 12 is formed, and a flame is ejected from the front end portion of the first burner nozzle 7 toward the inside of the heating furnace 1.

第二燃燒器設備3可設為與第一燃燒器設備2同樣的結構。第二燃燒器設備3使用含有氨氣作為燃料氣體的第二燃料氣體6與燃燒用空氣12來進行向爐內噴射火焰的第二燃燒器加熱。第二燃燒器設備3包括:第二燃燒器噴嘴8,用於向爐內噴射火焰;第二燃料氣體供給系統15,將第二燃料氣體6供給至第二燃燒器噴嘴8;以及燃燒用空氣供給系統19,將燃燒用空氣12供給至第二燃燒器噴嘴8。第二燃燒器噴嘴8例如亦使用雙重管的噴嘴,自內管朝向爐內噴射第二燃料氣體6,自外管供給燃燒用空氣12。藉此,形成第二燃料氣體6與燃燒用空氣12混合的可燃性混合體,而自第二燃燒器噴嘴8的前端部朝向加熱爐1內部噴射火焰。The second burner device 3 can be configured to have the same structure as the first burner device 2. The second burner device 3 uses a second fuel gas 6 containing ammonia as a fuel gas and combustion air 12 to perform second burner heating for spraying flames into the furnace. The second burner device 3 includes: a second burner nozzle 8 for spraying flames into the furnace; a second fuel gas supply system 15 for supplying the second fuel gas 6 to the second burner nozzle 8; and a combustion air supply system 19 for supplying the combustion air 12 to the second burner nozzle 8. The second burner nozzle 8 also uses a double-tube nozzle, for example, and injects the second fuel gas 6 from the inner tube into the furnace, and supplies the combustion air 12 from the outer tube. Thereby, a combustible mixture of the second fuel gas 6 and the combustion air 12 is formed, and a flame is injected from the front end of the second burner nozzle 8 toward the inside of the heating furnace 1.

而且,對於第一燃燒器設備2與第二燃燒器設備3,亦可使用具備對自燃燒器噴嘴噴射的燃料氣體進行攪拌的功能的渦流式燃燒器、或者沿切線方向對燃燒筒吹入燃料氣體及燃燒用空氣而使燃燒筒內形成環繞流來進行燃燒的管狀火焰燃燒器。Moreover, for the first burner device 2 and the second burner device 3, a vortex burner having the function of stirring the fuel gas ejected from the burner nozzle, or a tubular flame burner that blows fuel gas and combustion air into the burner in a tangential direction to form a surrounding flow in the burner for combustion can also be used.

第一燃料氣體5與第二燃料氣體6均使用含有氨的燃料氣體。既可將氨氣作為單體而用於燃料氣體,亦可將使氨氣與其他燃料混合的混合氣體用於燃料氣體。第一燃料氣體5與第二燃料氣體6中,氨氣的混合比率既可不同,亦可相同。進而,組成混合氣體的其他燃料在第一燃料氣體5與第二燃料氣體6中既可不同,亦可相同。但由於存在向加熱爐1供給燃料氣體的供給設備變得複雜而設備成本增加的可能性,因此經濟的是第一燃料氣體5與第二燃料氣體6使用含有氨的同一燃料氣體。Both the first fuel gas 5 and the second fuel gas 6 use a fuel gas containing ammonia. Ammonia may be used as a fuel gas alone, or a mixed gas obtained by mixing ammonia with other fuels may be used as a fuel gas. The mixing ratio of ammonia in the first fuel gas 5 and the second fuel gas 6 may be different or the same. Furthermore, other fuels constituting the mixed gas may be different or the same in the first fuel gas 5 and the second fuel gas 6. However, since there is a possibility that the supply equipment for supplying fuel gas to the heating furnace 1 becomes complicated and the equipment cost increases, it is economical to use the same fuel gas containing ammonia for the first fuel gas 5 and the second fuel gas 6.

氨氣為難燃性燃料,比一般的燃料難以著火且燃燒速度亦慢。為了提高燃燒的穩定性,可使用與其他燃料進行了混合的混合氣體。混合至氨氣中的燃料較佳為煤氣。所謂煤氣,是指可自煤獲得的氣體。煤氣較佳為包含煉焦爐氣體、高爐氣體、轉爐氣體、電爐氣體的任一種。該些為煉鋼廠中生成的副生氣體,有使氨氣的燃燒穩定化的效果。高爐氣體是在高爐中對鐵礦石進行還原而製造鐵水時的副生氣體。煉焦爐氣體是為了製造焦炭而對煤進行高溫乾餾所生成的副生氣體。轉爐氣體是在轉爐中的製鋼步驟中產生的副生氣體。所謂電爐氣體,是指因電爐中的輔助燃料(滲碳劑)的不完全燃燒而生成的氣體。作為構成混合氣體的煤氣,可使用適當混合有高爐氣體、煉焦爐氣體、轉爐氣體的氣體(有時稱作M氣體)。其原因在於,藉由混合發熱量不同的煤氣,供給被加熱體的加熱所需的熱量而進行穩定的加熱爐的操作。Ammonia is a flame-retardant fuel that is more difficult to ignite than general fuels and also burns more slowly. In order to improve the stability of combustion, a mixed gas mixed with other fuels can be used. The fuel mixed into the ammonia is preferably coal gas. The so-called coal gas refers to a gas that can be obtained from coal. The coal gas is preferably any one of coke furnace gas, blast furnace gas, converter gas, and electric furnace gas. These are by-product gases generated in steel mills and have the effect of stabilizing the combustion of ammonia. Blast furnace gas is a by-product gas produced when iron ore is reduced in a blast furnace to produce molten iron. Coke furnace gas is a by-product gas produced by high-temperature dry distillation of coal in order to produce coke. Converter gas is a byproduct gas generated in the steelmaking step in the converter. Electric furnace gas refers to the gas generated by the incomplete combustion of auxiliary fuel (carburizer) in the electric furnace. As the coal gas constituting the mixed gas, a gas (sometimes referred to as M gas) appropriately mixed with blast furnace gas, coke furnace gas, and converter gas can be used. The reason is that by mixing coal gases with different calorific values, the heat required for heating the heated object can be supplied and the heating furnace can be operated stably.

本實施方式是將圖3所示的第一燃燒器設備2中所用的第一燃料氣體5與第二燃燒器設備3中所用的第二燃料氣體6均設為氨氣與煤氣的混合氣體的示例。 第一燃料氣體供給系統14連接有氨氣供給系統25與煤氣供給系統27,氨氣10與煤氣11在混合部16中經混合而供給至第一燃燒器噴嘴7。在氨氣供給系統25與煤氣供給系統27的中途,可包括對各氣體向混合部16的供給量進行調整的流量調整閥53、及用於測定供給流量的流量計52。藉此,可調整混合氣體中所含的氨氣與煤氣的混合比率。 第二燃料氣體供給系統15亦連接有氨氣供給系統26與煤氣供給系統28,氨氣10與煤氣11在混合部17中經混合而供給至第二燃燒器噴嘴8。第二燃燒器設備3亦可在氨氣供給系統26與煤氣供給系統28的中途包括用於對氨氣10與煤氣11向混合部17的供給量進行調整的流量調整閥53、及用於測定供給流量的流量計52。 This embodiment is an example in which the first fuel gas 5 used in the first burner device 2 and the second fuel gas 6 used in the second burner device 3 shown in FIG. 3 are both set as a mixed gas of ammonia and coal gas. The first fuel gas supply system 14 is connected to the ammonia supply system 25 and the coal gas supply system 27, and the ammonia 10 and the coal gas 11 are mixed in the mixing section 16 and supplied to the first burner nozzle 7. In the middle of the ammonia supply system 25 and the coal gas supply system 27, a flow regulating valve 53 for adjusting the supply amount of each gas to the mixing section 16 and a flow meter 52 for measuring the supply flow rate may be included. In this way, the mixing ratio of ammonia and coal gas contained in the mixed gas can be adjusted. The second fuel gas supply system 15 is also connected to the ammonia supply system 26 and the coal gas supply system 28. The ammonia 10 and the coal gas 11 are mixed in the mixing section 17 and supplied to the second burner nozzle 8. The second burner device 3 may also include a flow regulating valve 53 for adjusting the supply amount of ammonia 10 and coal gas 11 to the mixing section 17 and a flow meter 52 for measuring the supply flow rate in the middle of the ammonia supply system 26 and the coal gas supply system 28.

混合部(16、17)是指煤氣供給系統(27、28)的供給配管與氨氣供給系統(25、26)的供給配管匯流的部分。氨氣10與煤氣11自各自的供給配管供給並匯流,藉此,即便不設特別的攪拌機構亦可進行混合。混合部(16、17)只要在該些供給配管匯流的部分構成為一定的空間即可。但混合部(16、17)可包括靜態混合器(static mixer)等靜態混合機器或者具備攪拌功能的動態混合器。這在生成煤氣與氨氣更均勻地混合的混合氣體方面較佳。The mixing section (16, 17) refers to the portion where the supply pipes of the coal gas supply system (27, 28) and the supply pipes of the ammonia supply system (25, 26) converge. Ammonia 10 and coal gas 11 are supplied from their respective supply pipes and converge, thereby allowing mixing even without a special stirring mechanism. The mixing section (16, 17) only needs to constitute a certain space in the portion where these supply pipes converge. However, the mixing section (16, 17) may include a static mixing machine such as a static mixer or a dynamic mixer with a stirring function. This is better in generating a mixed gas in which the coal gas and ammonia are more evenly mixed.

在第一燃燒器設備2的燃燒用空氣供給系統18與第二燃燒器設備3的燃燒用空氣供給系統19的中途,亦可包括對供給至第一燃燒器噴嘴7及第二燃燒器噴嘴8的燃燒用空氣12的流量進行調整的流量調整閥53、及用於測定供給流量的流量計52。第一燃燒器設備2與第二燃燒器設備3的燃燒用空氣的量受到調整,從而第一燃燒器設備2與第二燃燒器設備3各自的燃燒器加熱中的空氣比的調整變得容易。A flow regulating valve 53 for adjusting the flow rate of the combustion air 12 supplied to the first burner nozzle 7 and the second burner nozzle 8 and a flow meter 52 for measuring the supply flow rate may also be included in the combustion air supply system 18 of the first burner device 2 and the combustion air supply system 19 of the second burner device 3. The amount of the combustion air of the first burner device 2 and the second burner device 3 is adjusted, so that the adjustment of the air ratio in the heating of the respective burners of the first burner device 2 and the second burner device 3 becomes easy.

對於第一燃燒器設備2中所用的燃燒用空氣與第二燃燒器設備3中所用的燃燒用空氣,可自燃燒用空氣供給系統供給自大氣中收集的空氣。但可將去除了空氣中的氮或添加了純氧等而進行了改性的空氣適用於燃燒用空氣12。藉由增加燃燒用空氣的含氧量,可促進燃料氣體的氧化反應,降低自燃燒用空氣供給系統供給的燃燒用空氣的流量,因此可降低泵等的消耗電力。而且,藉由降低燃燒用空氣的含氧量,可將加熱爐的爐內環境設為還原性環境,促進氮氧化物的還原。The combustion air used in the first burner device 2 and the combustion air used in the second burner device 3 can be supplied from the combustion air supply system by air collected from the atmosphere. However, air modified by removing nitrogen from the air or adding pure oxygen, etc., can be applied to the combustion air 12. By increasing the oxygen content of the combustion air, the oxidation reaction of the fuel gas can be promoted, and the flow rate of the combustion air supplied from the combustion air supply system can be reduced, thereby reducing the power consumption of the pump, etc. In addition, by reducing the oxygen content of the combustion air, the furnace environment of the heating furnace can be set to a reducing environment, promoting the reduction of nitrogen oxides.

<空氣噴射設備> 本實施方式的加熱爐1除了所述的第一燃燒器設備2及第二燃燒器設備3以外,還包括空氣噴射設備4,所述空氣噴射設備4對自第一燃燒器設備2排出的廢氣21與自第二燃燒器設備3排出的廢氣22混合的混合廢氣23噴射空氣。 空氣噴射設備4與空氣供給系統29相連接,自空氣噴射噴嘴9朝向爐內噴射空氣13。在空氣供給系統29的中途,可包括對供給至空氣噴射噴嘴9的空氣13的流量進行調整的流量調整閥53、及用於測定供給流量的流量計52。藉此,可調整對第一燃燒器設備2的廢氣與第二燃燒器設備3的廢氣的混合廢氣噴射的空氣噴射的量,促進混合廢氣中所含的氮氧化物的還原反應。 <Air injection device> The heating furnace 1 of this embodiment includes, in addition to the first burner device 2 and the second burner device 3, an air injection device 4 that injects air into a mixed exhaust gas 23 in which the exhaust gas 21 discharged from the first burner device 2 and the exhaust gas 22 discharged from the second burner device 3 are mixed. The air injection device 4 is connected to the air supply system 29, and injects air 13 from the air injection nozzle 9 toward the furnace. In the middle of the air supply system 29, a flow regulating valve 53 for adjusting the flow rate of the air 13 supplied to the air injection nozzle 9 and a flow meter 52 for measuring the supply flow rate may be included. In this way, the amount of air injected into the mixed exhaust gas of the exhaust gas from the first burner device 2 and the exhaust gas from the second burner device 3 can be adjusted to promote the reduction reaction of nitrogen oxides contained in the mixed exhaust gas.

自空氣噴射設備4噴射的空氣可使用自大氣中收集的空氣。但亦可將去除了空氣中的氮或添加了純氧等而進行了改性的空氣經由空氣供給系統29供給至空氣噴射噴嘴9。藉由增加空氣13的含氧量,促進混合廢氣23中所含的氮氧化物的還原反應。The air injected from the air injection device 4 may be air collected from the atmosphere. However, air modified by removing nitrogen from the air or adding pure oxygen may be supplied to the air injection nozzle 9 via the air supply system 29. By increasing the oxygen content of the air 13, the reduction reaction of nitrogen oxides contained in the mixed exhaust gas 23 is promoted.

<加熱爐的燃燒器設備的配置> 對加熱爐的燃燒器設備的配置進行說明。本實施方式的加熱爐中,沿著加熱爐內部的氣流,自氣流的上游側起依序配置將相對於第一燃料氣體的空氣比設為0.9~1.0而進行燃燒器加熱的第一燃燒器設備、以相對於第二燃料氣體的空氣比較相對於第一燃料氣體的空氣比小的空氣比來進行燃燒器加熱的第二燃燒器設備、對自第一燃燒器設備排出的廢氣與自第二燃燒器排出的廢氣的混合廢氣噴射空氣的空氣噴射設備。 其原因在於認為,藉由對NOx與未燃氨的混合氣體注入氧,借助氨的NOx的還原反應得到促進,從而可降低自加熱爐排出的NOx及未燃氨。 而且,在作為加熱爐而包括排出燃燒氣體的開口部的情況下,較佳為空氣噴射裝置配置於較第一燃燒器設備及第二燃燒器設備更靠近開口部的位置。 <Configuration of burner equipment of heating furnace> The configuration of the burner equipment of the heating furnace is explained. In the heating furnace of the present embodiment, a first burner equipment for performing burner heating by setting the air ratio relative to the first fuel gas to 0.9 to 1.0, a second burner equipment for performing burner heating by setting the air ratio relative to the second fuel gas to be smaller than the air ratio relative to the first fuel gas, and an air injection equipment for injecting air into the mixed exhaust gas of the exhaust gas discharged from the first burner equipment and the exhaust gas discharged from the second burner are sequentially arranged from the upstream side of the air flow along the air flow inside the heating furnace. The reason for this is that it is believed that by injecting oxygen into the mixed gas of NOx and unburned ammonia, the reduction reaction of NOx by ammonia is promoted, thereby reducing the NOx and unburned ammonia discharged from the heating furnace. In addition, in the case of a heating furnace including an opening for discharging combustion gas, it is preferable that the air injection device is arranged at a position closer to the opening than the first burner device and the second burner device.

圖7表示本實施方式的加熱爐的結構的一例。圖7所示的加熱爐包括:裝入部30,用於將被加熱體裝入至加熱爐;搬出部31,用於搬出被加熱體;以及煙道34,用於自加熱爐1的內部將廢氣(燃燒氣體)排出至加熱爐外。裝入部30成為將被加熱體裝入至加熱爐時暫時開口的開口部。搬出部31亦成為自加熱爐搬出被加熱體時暫時開口的開口部。 另一方面,煙道34是為了自加熱爐1的內部排出廢氣而調整加熱爐內的壓力以免其變得過大而設,為朝加熱爐的外部局部開放,因此始終開口的開口部。因此,在圖7所示的加熱爐1的內部,至少產生有自加熱爐內部朝向煙道34的燃燒氣體的氣流。 FIG7 shows an example of the structure of the heating furnace of the present embodiment. The heating furnace shown in FIG7 includes: a loading part 30 for loading the heated object into the heating furnace; a carrying-out part 31 for carrying out the heated object; and a flue 34 for discharging the exhaust gas (combustion gas) from the inside of the heating furnace 1 to the outside of the heating furnace. The loading part 30 becomes an opening part that is temporarily opened when the heated object is loaded into the heating furnace. The carrying-out part 31 also becomes an opening part that is temporarily opened when the heated object is carried out from the heating furnace. On the other hand, the flue 34 is provided to discharge the exhaust gas from the inside of the heating furnace 1 and adjust the pressure inside the heating furnace to prevent it from becoming too large. It is partially open to the outside of the heating furnace, so it is always open. Therefore, inside the heating furnace 1 shown in Figure 7, at least a flow of combustion gas from the inside of the heating furnace toward the flue 34 is generated.

本實施方式中,自朝向煙道34的燃燒氣體的氣流的上游側起,第一燃燒器設備2、第二燃燒器設備3、空氣噴射設備4依此順序配置。圖7所示的示例中,在加熱爐1的搬送方向的中央附近,在被加熱體的上側及下側配置有第一燃燒器設備2。在第一燃燒器設備2的燃燒氣流的下游側,在被加熱體的上側配置有一台第二燃燒器設備3,在下側配置有兩台第二燃燒器設備3。並且,沿著燃燒氣體的氣流F,在第二燃燒器設備3的下游側配置有空氣噴射設備4。In this embodiment, the first burner device 2, the second burner device 3, and the air injection device 4 are arranged in this order from the upstream side of the flow of the combustion gas toward the flue 34. In the example shown in FIG7, the first burner device 2 is arranged on the upper and lower sides of the heated object near the center of the conveying direction of the heating furnace 1. On the downstream side of the combustion gas flow of the first burner device 2, one second burner device 3 is arranged on the upper side of the heated object, and two second burner devices 3 are arranged on the lower side. In addition, the air injection device 4 is arranged on the downstream side of the second burner device 3 along the flow F of the combustion gas.

該圖7中,第一燃燒器設備2將相對於第一燃料氣體的空氣比設為0.9~1.0來進行燃燒器加熱,第二燃燒器設備3以相對於第二燃料氣體的空氣比較相對於第一燃料氣體的空氣比小的空氣比來進行燃燒器加熱。其結果,更多地包含氮氧化物的廢氣21沿著燃燒氣體的氣流F而在加熱爐內移動,與更多地包含未燃氨的廢氣22混合而生成混合廢氣23。混合廢氣23沿著燃燒氣體的氣流F而在加熱爐內移動,朝向作為開口部的煙道34進一步移動。空氣噴射設備4配置於較第一加熱設備2及第二加熱設備3更靠氣流中的下游側處,因此在自開口部排出混合廢氣23之前對混合廢氣23噴射空氣13。藉此,空氣13中的氧促進借助氨的氮氧化物的還原,可降低通過煙道34而排出至加熱爐外部的廢氣的氮氧化物與氨的濃度。In FIG. 7 , the first burner device 2 performs burner heating by setting the air ratio relative to the first fuel gas to 0.9 to 1.0, and the second burner device 3 performs burner heating by setting the air ratio relative to the second fuel gas to be smaller than the air ratio relative to the first fuel gas. As a result, the exhaust gas 21 containing more nitrogen oxides moves along the gas flow F of the combustion gas in the heating furnace, and is mixed with the exhaust gas 22 containing more unburned ammonia to generate a mixed exhaust gas 23. The mixed exhaust gas 23 moves along the gas flow F of the combustion gas in the heating furnace, and further moves toward the flue 34 which is an opening. The air injection device 4 is arranged at the downstream side of the air flow relative to the first heating device 2 and the second heating device 3, so the air 13 is injected into the mixed exhaust gas 23 before the mixed exhaust gas 23 is discharged from the opening. Thus, the oxygen in the air 13 promotes the reduction of nitrogen oxides by ammonia, and the concentration of nitrogen oxides and ammonia in the exhaust gas discharged to the outside of the heating furnace through the flue 34 can be reduced.

再者,作為加熱爐1內的燃燒器,亦可具有第一燃燒器設備2及第二燃燒器設備3以外的燃燒器設備。但第一燃燒器設備2及第二燃燒器設備3以外的燃燒器設備(稱作第三燃燒器設備)是使用不含氨的燃料進行燃燒器加熱的設備。第三燃燒器設備不排出氮氧化物與未燃氨,或者即便排出,但只要氮氧化物及未燃氨的排出量比第一燃燒器設備或第二燃燒器設備低(例如1/10以下),則不會對混合廢氣中的氮氧化物的還原反應造成外界干擾。第三燃燒器設備例如可進行將煤氣作為燃料氣體的燃燒器加熱。Furthermore, as a burner in the heating furnace 1, there may be a burner device other than the first burner device 2 and the second burner device 3. However, the burner device other than the first burner device 2 and the second burner device 3 (referred to as the third burner device) is a device that uses a fuel that does not contain ammonia for burner heating. The third burner device does not emit nitrogen oxides and unburned ammonia, or even if it does, as long as the emission of nitrogen oxides and unburned ammonia is lower than that of the first burner device or the second burner device (for example, less than 1/10), it will not cause external interference to the reduction reaction of nitrogen oxides in the mixed exhaust gas. The third burner device can, for example, perform burner heating using coal gas as a fuel gas.

圖8表示本實施方式的加熱爐的結構。圖8所示的加熱爐中配置有兩個燃燒器設備(44A、44B)與空氣噴射設備4。兩個燃燒器設備(44A、44B)可為具有相同結構的燃燒器設備,供給至燃燒器設備44的燃料氣體45亦可使用相同者。Fig. 8 shows the structure of the heating furnace of this embodiment. The heating furnace shown in Fig. 8 is provided with two burner devices (44A, 44B) and an air injection device 4. The two burner devices (44A, 44B) can be burner devices having the same structure, and the fuel gas 45 supplied to the burner device 44 can also be the same.

在燃燒器設備44中設有空氣比調整部40,與兩個燃燒器設備(44A、44B)對應的空氣比調整部40連接於控制部42。空氣比調整部40具備針對每個燃燒器設備44來調整燃燒用空氣相對於燃料氣體45的空氣比的功能。 例如,空氣比調整部40對作為燃料氣體45而供給至燃燒器噴嘴的燃料氣體的流量進行測定,根據所測定的燃料氣體45的流量與燃料氣體45的燃料成分,來算出用於使燃料氣體45完全燃燒的理論空氣量。並且,基於針對每個燃燒器設備(44A、44B)所設定的空氣比,對配置於燃燒用空氣供給系統中的流量調整閥的開度進行調整,藉此,針對每個燃燒器設備(44A、44B)來設定燃燒器加熱的空氣比。 The burner device 44 is provided with an air ratio adjusting unit 40, and the air ratio adjusting units 40 corresponding to the two burner devices (44A, 44B) are connected to the control unit 42. The air ratio adjusting unit 40 has a function of adjusting the air ratio of the combustion air relative to the fuel gas 45 for each burner device 44. For example, the air ratio adjusting unit 40 measures the flow rate of the fuel gas supplied to the burner nozzle as the fuel gas 45, and calculates the theoretical air volume for complete combustion of the fuel gas 45 based on the measured flow rate of the fuel gas 45 and the fuel composition of the fuel gas 45. Furthermore, based on the air ratio set for each burner device (44A, 44B), the opening of the flow regulating valve disposed in the combustion air supply system is adjusted, thereby setting the air ratio for burner heating for each burner device (44A, 44B).

控制部42給予各個燃燒器設備(44A、44B)的空氣比調整部40中的空氣比的設定值。控制部42以其中一個燃燒器設備44A的空氣比成為0.9~1.0的方式來對空氣比調整部40給予空氣比的設定值。控制部42以另一個燃燒器設備44B以較所述其中一個燃燒器設備44A的空氣比小的空氣比來進行燃燒器加熱的方式來對空氣比調整部40給予空氣比的設定值。 此時,如圖8的各設備的配置關係所示,控制部42可將配置於距空氣噴射設備4遠的位置的燃燒器設備44A的空氣比設定為0.9~1.0,將配置於靠近空氣噴射設備4的位置的燃燒器設備44B的空氣比設定為較配置於距空氣噴射設備4遠的位置的燃燒器設備44A的空氣比小。 The control unit 42 gives the set value of the air ratio in the air ratio adjustment unit 40 of each burner device (44A, 44B). The control unit 42 gives the set value of the air ratio to the air ratio adjustment unit 40 in such a way that the air ratio of one of the burner devices 44A becomes 0.9 to 1.0. The control unit 42 gives the set value of the air ratio to the air ratio adjustment unit 40 in such a way that the other burner device 44B performs burner heating at an air ratio smaller than the air ratio of the one of the burner devices 44A. At this time, as shown in the arrangement relationship of each device in FIG8 , the control unit 42 can set the air ratio of the burner device 44A arranged at a position far from the air injection device 4 to 0.9-1.0, and set the air ratio of the burner device 44B arranged at a position close to the air injection device 4 to be smaller than the air ratio of the burner device 44A arranged at a position far from the air injection device 4.

配置於距空氣噴射設備4遠的位置且空氣比被設定為0.9~1.0的燃燒器設備44A作為第一燃燒器設備2發揮功能,並且配置於靠近空氣噴射設備4的位置的燃燒器設備44B作為第二燃燒器設備3發揮功能。 因此,藉由包括包含空氣比調整部40的兩個燃燒器設備(44A、44B)與對他們的空氣比進行設定的控制部42,可生成含有氮氧化物與未燃氨的混合廢氣23,藉由空氣噴射設備4來促進借助氨的氮氧化物的還原反應。 The burner device 44A disposed at a position far from the air injection device 4 and having an air ratio set to 0.9 to 1.0 functions as the first burner device 2, and the burner device 44B disposed at a position close to the air injection device 4 functions as the second burner device 3. Therefore, by including two burner devices (44A, 44B) including an air ratio adjustment unit 40 and a control unit 42 for setting their air ratios, a mixed exhaust gas 23 containing nitrogen oxides and unburned ammonia can be generated, and the reduction reaction of nitrogen oxides by ammonia can be promoted by the air injection device 4.

接下來,對本實施方式的加熱爐的操作方法進行說明。 <加熱爐的操作方法> 本實施方式是一種加熱爐的操作方法,包括:第一燃燒器加熱步驟,藉由含有氨的第一燃料氣體、及相對於所述第一燃料氣體的理論空氣量的空氣比為0.9~1.0的燃燒用空氣實施燃燒器加熱;第二燃燒器加熱步驟,藉由含有氨的第二燃料氣體、及相對於所述第二燃料氣體的理論空氣量的空氣比較相對於所述第一燃料氣體的理論空氣量的空氣比低的空氣比的燃燒用空氣實施燃燒器加熱;以及空氣噴射步驟,噴射空氣。 Next, the operation method of the heating furnace of the present embodiment is described. <Operation method of heating furnace> The present embodiment is an operation method of a heating furnace, comprising: a first burner heating step, performing burner heating by using a first fuel gas containing ammonia and combustion air having an air ratio of 0.9 to 1.0 relative to the theoretical air amount of the first fuel gas; a second burner heating step, performing burner heating by using a second fuel gas containing ammonia and combustion air having an air ratio relative to the theoretical air amount of the second fuel gas that is lower than the air ratio relative to the theoretical air amount of the first fuel gas; and an air injection step, injecting air.

在加熱爐中,藉由使含有氨的燃料氣體燃燒而產生氮氧化物,生成氮氧化物與氨共存的混合廢氣,繼而對所生成的混合廢氣噴射含有氧的空氣。其結果,借助氨的氮氧化物的還原反應得到促進。氨藉由空氣中的氧而氧化,經氧化的氨分解氮氧化物。藉此,氨亦與混合廢氣中所含的氮氧化物一同被分解而無害化。 之所以將第一燃燒器加熱與第二燃燒器加熱這兩個燃燒器加熱加以組合,是因為:在第一燃燒器加熱的廢氣中相對較多地含有氮氧化物,在第二燃燒器加熱的廢氣中相對較多地含有未燃氨,藉由將他們混合,生成氮氧化物與氨共存的混合廢氣。 In the heating furnace, nitrogen oxides are generated by burning fuel gas containing ammonia, and a mixed exhaust gas in which nitrogen oxides and ammonia coexist is generated. Then, air containing oxygen is injected into the generated mixed exhaust gas. As a result, the reduction reaction of nitrogen oxides by ammonia is promoted. Ammonia is oxidized by oxygen in the air, and the oxidized ammonia decomposes nitrogen oxides. In this way, ammonia is also decomposed and rendered harmless together with nitrogen oxides contained in the mixed exhaust gas. The reason why the first burner heating and the second burner heating are combined is that the exhaust gas heated by the first burner contains relatively more nitrogen oxides, and the exhaust gas heated by the second burner contains relatively more unburned ammonia. By mixing them, a mixed exhaust gas in which nitrogen oxides and ammonia coexist is generated.

使用圖3所示的第一燃燒器加熱2、第二燃燒器設備3及空氣噴射設備4來說明加熱爐的操作方法。 本實施方式中,進行如下所述的第一燃燒器加熱,即,藉由含有氨的第一燃料氣體5、及相對於第一燃料氣體5的理論空氣量的空氣比(有時簡稱作空氣比)為0.9~1.0的燃燒用空氣12進行燃燒器加熱。此處,所謂理論空氣量,是指使燃料氣體完全燃燒所需的空氣量。而且,所謂相對於理論空氣量的空氣比,是指作為燃燒用空氣而供給至燃燒器設備的空氣量相對於使燃料氣體完全燃燒所需的空氣量之比。 The operation method of the heating furnace is described using the first burner heating 2, the second burner equipment 3 and the air injection equipment 4 shown in FIG3. In this embodiment, the first burner heating is performed as follows, that is, the burner heating is performed by the first fuel gas 5 containing ammonia and the combustion air 12 with an air ratio (sometimes referred to as the air ratio) of 0.9 to 1.0 relative to the theoretical air amount of the first fuel gas 5. Here, the so-called theoretical air amount refers to the amount of air required for complete combustion of the fuel gas. Moreover, the so-called air ratio relative to the theoretical air amount refers to the ratio of the amount of air supplied to the burner equipment as combustion air to the amount of air required for complete combustion of the fuel gas.

之所以將第一燃燒器加熱的空氣比設為0.9~1.0,是為了使第一燃燒器加熱的廢氣21中含有氮氧化物。若第一燃燒器加熱的空氣比小於0.9,則氨氣的燃燒被抑制,在第一燃燒器加熱所產生的廢氣21中,與氮氧化物相比,未燃氨的量會增加。另一方面,若第一燃燒器加熱的空氣比超過1.0,則第一燃料氣體中所含的氨的燃燒受到促進,廢氣21中的氮氧化物的量會變得過多,從而難以使混合廢氣23中的氮氧化物充分還原。 再者,藉由將第一燃燒器加熱的空氣比設為0.9~1.0而生成的廢氣21中所含的氮氧化物的濃度為400 ppm~5000 ppm左右。第一燃燒器加熱的廢氣21中有時亦含有未燃氨,但其濃度在空氣比為0.9時為5 ppm以下,在空氣比為0.95~1.0的情況下大致為零。藉此,在第一燃燒器加熱所產生的廢氣21中含有相對較多的氮氧化物。 The air ratio of the first burner heating is set to 0.9-1.0 in order to make the exhaust gas 21 heated by the first burner contain nitrogen oxides. If the air ratio of the first burner heating is less than 0.9, the combustion of ammonia is suppressed, and the amount of unburned ammonia in the exhaust gas 21 generated by the first burner heating will increase compared with nitrogen oxides. On the other hand, if the air ratio of the first burner heating exceeds 1.0, the combustion of ammonia contained in the first fuel gas is promoted, and the amount of nitrogen oxides in the exhaust gas 21 will become too much, making it difficult to fully reduce the nitrogen oxides in the mixed exhaust gas 23. Furthermore, the concentration of nitrogen oxides contained in the exhaust gas 21 generated by setting the air ratio of the first burner heating to 0.9 to 1.0 is about 400 ppm to 5000 ppm. The exhaust gas 21 heated by the first burner sometimes also contains unburned ammonia, but its concentration is less than 5 ppm when the air ratio is 0.9, and is approximately zero when the air ratio is 0.95 to 1.0. As a result, the exhaust gas 21 generated by the first burner heating contains relatively more nitrogen oxides.

另一方面,本實施方式中,進行如下所述的第二燃燒器加熱,即,藉由含有氨的第二燃料氣體、及相對於第二燃料氣體的理論空氣量的空氣比較相對於第一燃料氣體的理論空氣量的空氣比低的空氣比的燃燒用空氣進行燃燒器加熱。 這是為了使第二燃燒器加熱的廢氣22相對較多地含有未燃氨。若第二燃燒器加熱的空氣比為第一燃燒器加熱的空氣比以上,則借助廢氣22中所含的未燃氨來還原廢氣21中的氮氧化物的效果會下降。 On the other hand, in the present embodiment, the second burner heating is performed as follows, that is, the burner heating is performed by the second fuel gas containing ammonia and the air for combustion having an air ratio lower than the air ratio relative to the theoretical air amount of the second fuel gas than the air ratio relative to the theoretical air amount of the first fuel gas. This is to make the exhaust gas 22 heated by the second burner contain relatively more unburned ammonia. If the air ratio of the second burner heating is higher than the air ratio of the first burner heating, the effect of reducing nitrogen oxides in the exhaust gas 21 by the unburned ammonia contained in the exhaust gas 22 will decrease.

第二燃燒器加熱較佳為,相對於第二燃料氣體的理論空氣量的空氣比小於0.9。其原因在於,第二燃燒器加熱的廢氣22中所含的未燃氨的量增加而促進對混合廢氣23中的氮氧化物的還原反應。第二燃燒器加熱的空氣比的下限設為0.7。若第二燃燒器加熱的空氣比小於0.7,則第二燃燒器加熱的燃燒會變得不穩定。The second burner heating is preferably performed at an air ratio of less than 0.9 relative to the theoretical air amount of the second fuel gas. The reason for this is that the amount of unburned ammonia contained in the exhaust gas 22 heated by the second burner increases, thereby promoting the reduction reaction of nitrogen oxides in the mixed exhaust gas 23. The lower limit of the air ratio for the second burner heating is set to 0.7. If the air ratio for the second burner heating is less than 0.7, the combustion of the second burner heating becomes unstable.

再者,在第二燃燒器加熱的廢氣22中有時會包含氮氧化物與未燃氨這兩者,但藉由使第二燃燒器加熱的空氣比小於第一燃燒器加熱的空氣比,從而在廢氣22中含有較廢氣21多的未燃氨。進而,藉由將第二燃燒器加熱的空氣比設為0.7以上且小於0.9,可將廢氣22中所含的未燃氨的濃度設為10 ppm~24000 ppm。第二燃燒器加熱的空氣比越小,則廢氣22中所含的未燃氨的濃度越增加,當空氣比為0.85時,未燃氨的濃度為1200 ppm左右,當空氣比為0.8時,未燃氨的濃度為6400 ppm左右。此時,儘管在廢氣22中亦含有氮氧化物,但其濃度為400 ppm以下,在空氣比為0.85的情況下下降至15 ppm左右。即,可使第二燃燒器加熱所產生的廢氣22中含有相對較多的未燃氨。Furthermore, the exhaust gas 22 heated by the second burner may contain both nitrogen oxides and unburned ammonia, but by making the air ratio of the second burner heating smaller than the air ratio of the first burner heating, the exhaust gas 22 contains more unburned ammonia than the exhaust gas 21. Furthermore, by setting the air ratio of the second burner heating to 0.7 or more and less than 0.9, the concentration of unburned ammonia contained in the exhaust gas 22 can be set to 10 ppm to 24000 ppm. The smaller the air ratio of the second burner heating, the greater the concentration of unburned ammonia contained in the exhaust gas 22. When the air ratio is 0.85, the concentration of unburned ammonia is about 1200 ppm, and when the air ratio is 0.8, the concentration of unburned ammonia is about 6400 ppm. At this time, although nitrogen oxides are also contained in the exhaust gas 22, the concentration thereof is below 400 ppm, and drops to about 15 ppm when the air ratio is 0.85. That is, the exhaust gas 22 generated by heating the second burner can contain relatively more unburned ammonia.

當藉由第一燃燒器加熱而對加熱爐內噴射火焰時,廢氣21在加熱爐內擴散。此時,如圖3所示,當產生加熱爐內的燃燒氣體(廢氣)的氣流時,廢氣21會沿著加熱爐內的氣流而朝第二燃燒器設備3的方向移動。同樣地,當藉由第二燃燒器加熱而對加熱爐內噴射火焰時,第二燃燒器加熱所產生的廢氣22亦會沿著加熱爐內的氣流而移動。其結果,相對較多地含有氮氧化物的廢氣21與相對較多地含有未燃氨的廢氣22在加熱爐內混合,生成含有氮氧化物與未燃氨這兩者的混合廢氣23。混合廢氣23中所含的氮氧化物與未燃氨的量的平衡可藉由第一燃燒器加熱的空氣比與第二燃燒器加熱的空氣比的設定來變更。而且,可藉由設定來變更進行第一燃燒器加熱的第一燃料氣體5的流量與進行第二燃燒器加熱的第二燃料氣體6的流量的比率。When the first burner is heated and the flame is sprayed into the heating furnace, the exhaust gas 21 diffuses in the heating furnace. At this time, as shown in FIG3, when the airflow of the combustion gas (exhaust gas) in the heating furnace is generated, the exhaust gas 21 moves along the airflow in the heating furnace toward the second burner device 3. Similarly, when the second burner is heated and the flame is sprayed into the heating furnace, the exhaust gas 22 generated by the heating of the second burner also moves along the airflow in the heating furnace. As a result, the exhaust gas 21 containing relatively more nitrogen oxides and the exhaust gas 22 containing relatively more unburned ammonia are mixed in the heating furnace to generate a mixed exhaust gas 23 containing both nitrogen oxides and unburned ammonia. The balance of the amount of nitrogen oxides and unburned ammonia contained in the mixed exhaust gas 23 can be changed by setting the air ratio for heating by the first burner and the air ratio for heating by the second burner. In addition, the ratio of the flow rate of the first fuel gas 5 for heating by the first burner and the flow rate of the second fuel gas 6 for heating by the second burner can be changed by setting.

本實施方式中,使用空氣噴射設備4對含有氮氧化物與未燃氨這兩者的混合廢氣23噴射空氣13。這是基於下述見解,即:借助氨的氮氧化物的還原反應藉由存在一定量的氧而得到促進。 即,藉由朝向含有氮氧化物與氨這兩者的混合廢氣23噴射空氣13,空氣13中所含的氧促進借助氨的氮氧化物的還原反應。藉此,可降低混合廢氣23中的氮氧化物與氨。對於使用空氣噴射設備4來噴射的氣體,只要是含有氧的氣體即可,亦可噴射去除了空氣中的氮或添加了純氧等而進行了改性的空氣。 In this embodiment, air 13 is sprayed toward the mixed exhaust gas 23 containing both nitrogen oxides and unburned ammonia using air spray equipment 4. This is based on the following view: the reduction reaction of nitrogen oxides by ammonia is promoted by the presence of a certain amount of oxygen. That is, by spraying air 13 toward the mixed exhaust gas 23 containing both nitrogen oxides and ammonia, the oxygen contained in the air 13 promotes the reduction reaction of nitrogen oxides by ammonia. Thereby, nitrogen oxides and ammonia in the mixed exhaust gas 23 can be reduced. For the gas sprayed using the air spray equipment 4, as long as it is a gas containing oxygen, it is also possible to spray air that has been modified by removing nitrogen from the air or adding pure oxygen, etc.

圖4是用於說明對混合廢氣23噴射空氣時的化學反應的示意圖。在第一燃燒器加熱的廢氣21中,較未燃氨更多地含有藉由氨的燃燒而生成的氮氧化物。在第二燃燒器加熱的廢氣22中,較氮氧化物更多地含有燃料氣體中所含的氨氣作為未燃狀態而殘留的氨。並且,混合廢氣23處於該些氮氧化物與未燃氨經混合的狀態,對混合廢氣噴射氧。FIG4 is a schematic diagram for explaining the chemical reaction when air is injected into the mixed exhaust gas 23. The exhaust gas 21 heated by the first burner contains more nitrogen oxides generated by the combustion of ammonia than unburned ammonia. The exhaust gas 22 heated by the second burner contains more ammonia remaining in the fuel gas as unburned state than nitrogen oxides. Furthermore, the mixed exhaust gas 23 is in a state where these nitrogen oxides and unburned ammonia are mixed, and oxygen is injected into the mixed exhaust gas.

藉此,以下的反應得到促進。即,氨(NH 3)藉由氧受到氧化,生成NH自由基與HO 2自由基。另一方面,混合廢氣23中所含的氮氧化物中,一氧化氮NO為主體,一氧化氮NO被NH自由基還原而生成氮與OH自由基。如此,混合廢氣23中的氮氧化物被還原。 另一方面,自空氣噴射設備4噴射的空氣13中所含的氧在混合廢氣23中含有未燃氨的期間分解氨而生成NH自由基。 即,若對混合廢氣23噴射的氧足夠,則未燃氨將被分解。而且,只要充分生成NH自由基,便可降低混合廢氣23中的氮氧化物。藉此,可降低混合廢氣23的氮氧化物與氨這兩者。 Thereby, the following reaction is promoted. That is, ammonia (NH 3 ) is oxidized by oxygen to generate NH radicals and HO 2 radicals. On the other hand, among the nitrogen oxides contained in the mixed exhaust gas 23, nitrogen monoxide NO is mainly present, and nitrogen monoxide NO is reduced by NH radicals to generate nitrogen and OH radicals. In this way, the nitrogen oxides in the mixed exhaust gas 23 are reduced. On the other hand, the oxygen contained in the air 13 injected from the air injection device 4 decomposes ammonia to generate NH radicals during the period when the mixed exhaust gas 23 contains unburned ammonia. That is, if the oxygen injected into the mixed exhaust gas 23 is sufficient, the unburned ammonia will be decomposed. Moreover, as long as the NH radicals are sufficiently generated, the nitrogen oxides in the mixed exhaust gas 23 can be reduced. Thereby, both nitrogen oxides and ammonia in the mixed exhaust gas 23 can be reduced.

如上所述,本實施方式中,藉由對第一燃燒器加熱所產生的廢氣與第二燃燒器加熱的廢氣的混合廢氣噴射空氣,從而可有效地分解氮氧化物與未燃氨。藉此,可抑制氮氧化物或未燃氨被排出至加熱爐1的爐外。與此相對,專利文獻2所揭示的技術中,由於預先設定了用於使氨燃燒的空氣比,因此難以使氮氧化物與氨共存。而且,即便使氮氧化物與氨共存,亦難以調整他們的平衡。因此存在下述問題:即便在火爐內的燃燒氣體的流動方向上的、燃燒器的下游側設置追加空氣供給部來供給氧,亦無法有效率地推進借助氨的氮氧化物的還原反應。因此,為了推進借助氨的氮氧化物的還原反應,必須設置還原環境區域這一固定空間。 另一方面,根據所述實施方式,以第一燃燒器加熱的空氣比與第二燃燒器加熱的空氣比成為規定關係的方式進行燃燒器加熱,因此可使氮氧化物與未燃氨平衡佳地共存,從而可有效率地推進借助氨的氮氧化物的還原反應。 此時,第一燃燒器加熱所產生的廢氣21與第二燃燒器加熱所產生的廢氣22混合的混合廢氣23的氣體溫度較佳為設為700℃~1450℃。其原因在於,生成NH自由基而氮氧化物的還原反應得到促進。 As described above, in the present embodiment, nitrogen oxides and unburned ammonia can be effectively decomposed by injecting air as a mixed exhaust gas of the exhaust gas generated by heating the first burner and the exhaust gas heated by the second burner. In this way, it is possible to suppress the nitrogen oxides or unburned ammonia from being discharged to the outside of the heating furnace 1. In contrast, in the technology disclosed in Patent Document 2, since the air ratio for burning ammonia is pre-set, it is difficult to make nitrogen oxides and ammonia coexist. Moreover, even if nitrogen oxides and ammonia coexist, it is difficult to adjust their balance. Therefore, there is the following problem: even if an additional air supply unit is provided on the downstream side of the burner in the flow direction of the combustion gas in the furnace to supply oxygen, the reduction reaction of nitrogen oxides with the aid of ammonia cannot be efficiently promoted. Therefore, in order to promote the reduction reaction of nitrogen oxides with the aid of ammonia, a fixed space called a reduction environment area must be set. On the other hand, according to the embodiment, the burner heating is performed in a manner in which the air ratio of the first burner heating and the air ratio of the second burner heating become a prescribed relationship, so that nitrogen oxides and unburned ammonia can coexist in a good balance, thereby efficiently promoting the reduction reaction of nitrogen oxides with the aid of ammonia. At this time, the gas temperature of the mixed exhaust gas 23 in which the exhaust gas 21 generated by the first burner heating and the exhaust gas 22 generated by the second burner heating are mixed is preferably set to 700°C to 1450°C. The reason is that NH free radicals are generated and the reduction reaction of nitrogen oxides is promoted.

關於空氣13朝向混合廢氣23的噴射,較佳為對使第二燃燒器加熱所產生的廢氣22混合於第一燃燒器加熱所產生的廢氣21中的混合廢氣23來進行。即,可先生成第一燃燒器加熱所產生的廢氣21,並使第二燃燒器加熱所產生的廢氣22混合至所生成的廢氣21。圖3及圖5所示的燃燒器設備均是相對於加熱爐內的燃燒氣體的氣流而在第一燃燒器設備2的下游側配置有第二燃燒器設備3。The injection of the air 13 toward the mixed exhaust gas 23 is preferably performed by mixing the exhaust gas 22 generated by the second burner heating with the mixed exhaust gas 23 in the exhaust gas 21 generated by the first burner heating. That is, the exhaust gas 21 generated by the first burner heating can be generated first, and the exhaust gas 22 generated by the second burner heating can be mixed with the generated exhaust gas 21. The burner devices shown in Figures 3 and 5 are both configured with the second burner device 3 on the downstream side of the first burner device 2 relative to the gas flow of the combustion gas in the heating furnace.

與此相對,圖6中表示第二燃燒器設備3配置於第一燃燒器設備2的上游側的示例。此時,在燃燒氣體的氣流的上游側自第二燃燒器設備3生成相對較多地含有未燃氨的廢氣22。然而,若廢氣22沿著燃燒氣體的氣流靠近第一燃燒器設備2的位置,則有時會靠近自第一燃燒器設備2噴射的火焰的區域。尤其在燃燒氣體的氣流快的情況下,來自第二燃燒器設備3的廢氣22會在靠近爐壁的位置朝下游方向移動。此時,廢氣22中所含的未燃氨的一部分有時會藉由來自第一燃燒器設備2的火焰而燃燒,從而導致廢氣22中所含的未燃氨減少,並且一部分成為氮氧化物。 其結果,形成於第一燃燒器設備2的下游側的混合廢氣23中所含的未燃氨的量減少,借助氨的氮氧化物的還原反應有時會受到阻礙。 In contrast, FIG6 shows an example in which the second burner device 3 is arranged on the upstream side of the first burner device 2. At this time, the exhaust gas 22 containing relatively more unburned ammonia is generated from the second burner device 3 on the upstream side of the gas flow of the combustion gas. However, if the exhaust gas 22 approaches the position of the first burner device 2 along the gas flow of the combustion gas, it may approach the area of the flame ejected from the first burner device 2. In particular, when the gas flow of the combustion gas is fast, the exhaust gas 22 from the second burner device 3 moves toward the downstream direction at a position close to the furnace wall. At this time, a part of the unburned ammonia contained in the exhaust gas 22 may be burned by the flame from the first burner device 2, resulting in a decrease in the unburned ammonia contained in the exhaust gas 22, and a part of it becomes nitrogen oxides. As a result, the amount of unburned ammonia contained in the mixed exhaust gas 23 formed on the downstream side of the first burner device 2 is reduced, and the reduction reaction of nitrogen oxides by ammonia may be hindered.

藉由以上,藉由使第二燃燒器加熱所產生的廢氣22混合至第一燃燒器加熱所產生的廢氣21而形成混合廢氣23,對其進行空氣的噴射。 因此,在加熱爐1內,沿著加熱爐內部的氣流,自氣流的上游側進行第一燃燒器加熱、第二燃燒器加熱及空氣噴射。 [實施例] By the above, the exhaust gas 22 generated by the second burner heating is mixed with the exhaust gas 21 generated by the first burner heating to form a mixed exhaust gas 23, and air is injected into it. Therefore, in the heating furnace 1, along the airflow inside the heating furnace, the first burner heating, the second burner heating and the air injection are performed from the upstream side of the airflow. [Example]

以下,基於實施例來具體說明本實施方式的效果,但本發明並不限定於該些實施例。 作為本發明的實施例,對下述示例進行說明,即,使用圖3所示的燃燒器設備,在燃燒氣體的氣流的下游側採集廢氣,對廢氣中所含的氮氧化物及未燃氨的濃度進行測定。 The effects of the present embodiment are described in detail below based on the embodiments, but the present invention is not limited to these embodiments. As an embodiment of the present invention, the following example is described, that is, using the burner equipment shown in FIG. 3, exhaust gas is collected on the downstream side of the gas flow of the combustion gas, and the concentration of nitrogen oxides and unburned ammonia contained in the exhaust gas is measured.

燃燒器設備在內部沿著燃燒氣體的氣流F(自圖3的左側朝向右側產生的流動)而自氣流的上游側起配置有第一燃燒器設備、第二燃燒器設備。並且,在沿著第二燃燒器設備的氣流的下游側包括空氣噴射設備。The burner device has a first burner device and a second burner device arranged inside the burner device along the flow F of the combustion gas (flow generated from the left side to the right side in FIG. 3 ) from the upstream side of the flow. In addition, an air injection device is included on the downstream side of the flow along the second burner device.

對於第一燃燒器設備及第二燃燒器設備的燃料氣體,使用氨與甲烷(CH 4)的混合氣體。圖3中,氨是自氨氣供給系統25、氨氣供給系統26供給至混合部16、混合部17,甲烷是自煤氣供給系統27、煤氣供給系統28送往混合部16、混合部17,生成氨與甲烷的混合氣體,並作為第一燃料氣體5、第二燃料氣體6而供給至燃燒器噴嘴。 但在氨氣供給系統25、氨氣供給系統26與煤氣供給系統27、煤氣供給系統28中配設有流量調整閥,對混合氣體的混合比率進行調整。而且構成為,在燃燒用空氣供給系統18、燃燒用空氣供給系統19中亦配設有流量調整閥,從而可對相對於第一燃料氣體5與第二燃料氣體6的理論空氣量的空氣比進行調整。 另一方面,構成為,含有氧的空氣自空氣噴射設備4噴射至自第一燃燒器設備排出的廢氣與自第二燃燒器排出的廢氣的混合廢氣。而且,在空氣供給系統29中配設有流量調整閥,從而可變更對混合廢氣噴射的空氣的有無(開啟/關閉)。 A mixed gas of ammonia and methane (CH 4 ) is used as the fuel gas of the first burner device and the second burner device. In FIG3 , ammonia is supplied to the mixing section 16 and the mixing section 17 from the ammonia supply system 25 and the ammonia supply system 26, and methane is sent to the mixing section 16 and the mixing section 17 from the coal gas supply system 27 and the coal gas supply system 28 to generate a mixed gas of ammonia and methane, and is supplied to the burner nozzle as the first fuel gas 5 and the second fuel gas 6. However, flow regulating valves are provided in the ammonia supply system 25 and the ammonia supply system 26 and the coal gas supply system 27 and the coal gas supply system 28 to adjust the mixing ratio of the mixed gas. Furthermore, the combustion air supply system 18 and the combustion air supply system 19 are also configured to be equipped with flow regulating valves, so that the air ratio relative to the theoretical air amount of the first fuel gas 5 and the second fuel gas 6 can be adjusted. On the other hand, the air containing oxygen is injected from the air injection device 4 to the mixed exhaust gas of the exhaust gas discharged from the first burner device and the exhaust gas discharged from the second burner. Furthermore, the air supply system 29 is equipped with a flow regulating valve, so that the presence or absence of air injected into the mixed exhaust gas can be changed (open/close).

第一燃燒器設備及第二燃燒器設備是可輸出額定容量80萬kcal/hr的熱量的設備。第一燃燒器設備與第二燃燒器設備配置於在燃燒氣體的流動方向上相隔2 m的位置,進而在其下游側相隔2 m的位置設有空氣噴射設備。The first burner device and the second burner device are devices that can output a heat amount of 800,000 kcal/hr at a rated capacity. The first burner device and the second burner device are arranged at positions 2 m apart in the flow direction of the combustion gas, and an air injection device is further provided at a position 2 m apart on the downstream side thereof.

關於對第一燃燒器設備與第二燃燒器設備供給的氨與甲烷的流量,在氨與甲烷的熱量比率為40%、60%的情況下,將氨的流量設為79 Nm 3/hr、將甲烷的流量設為51 Nm 3/hr來進行燃燒。而且,在燃料氣體中未使用氨而僅使用甲烷的情況下,甲烷的流量為84 Nm 3/hr。自空氣噴射設備噴射的空氣的流量設為0.1 Nm 3/hr。 本實施例中,變更第一燃燒器設備與第二燃燒器設備中的混合氣體的混合比率及空氣比來進行燃燒實驗,在較空氣噴射設備4為沿著燃燒氣體的氣流F的下游側採集廢氣。並且,對廢氣中所含的氮氧化物(NOx)的濃度、未燃氨(NH 3)的濃度及二氧化碳(CO 2)的濃度進行測定。 Regarding the flow rates of ammonia and methane supplied to the first burner device and the second burner device, when the heat ratio of ammonia to methane is 40% and 60%, the flow rate of ammonia is set to 79 Nm 3 /hr and the flow rate of methane is set to 51 Nm 3 /hr for combustion. Moreover, when only methane is used in the fuel gas without using ammonia, the flow rate of methane is 84 Nm 3 /hr. The flow rate of air injected from the air injection device is set to 0.1 Nm 3 /hr. In this embodiment, the mixing ratio and air ratio of the mixed gas in the first burner device and the second burner device are changed to perform a combustion experiment, and the exhaust gas is collected on the downstream side of the air injection device 4 along the airflow F of the combustion gas. In addition, the concentrations of nitrogen oxides (NOx), unburned ammonia (NH 3 ) and carbon dioxide (CO 2 ) contained in the exhaust gas are measured.

表1中對發明例及比較例進行了匯總。再者,對於廢氣中的二氧化碳(CO 2)排出量,將未使用氨作為燃料氣體的以往例(製造No.3)設為基準(1.0)而在表中表示了各條件下的比率。 The inventive examples and comparative examples are summarized in Table 1. In addition, regarding the carbon dioxide (CO 2 ) emission in the exhaust gas, the conventional example (Manufacture No. 3) which does not use ammonia as the fuel gas is set as a standard (1.0), and the ratio under each condition is shown in the table.

本實施例是使用少量燃燒器設備的燃燒實驗,因此越是如加熱爐般配置大量燃燒器設備的情況,則越成為不排出氮氧化物或未燃氨的條件。因此,氮氧化物濃度與未燃氨濃度的基準值設定得較通常的加熱爐更嚴格,將氮氧化物濃度的基準值設定為100 ppm,將未燃氨濃度的基準值設定為20 ppm。將氮氧化物濃度與未燃氨濃度的任一者超過基準值的情況視為不合格,將均為基準值以下的情況視為合格而進行判定。This embodiment is a combustion experiment using a small amount of burner equipment. Therefore, the more a large amount of burner equipment is arranged like a heating furnace, the more it becomes a condition that no nitrogen oxides or unburned ammonia are discharged. Therefore, the reference values of nitrogen oxide concentration and unburned ammonia concentration are set more strictly than those of a normal heating furnace, and the reference value of nitrogen oxide concentration is set to 100 ppm, and the reference value of unburned ammonia concentration is set to 20 ppm. If either the nitrogen oxide concentration or the unburned ammonia concentration exceeds the reference value, it is considered unqualified, and if both are below the reference value, it is judged as qualified.

以往例(製造No.3)是在第一燃燒器加熱及第二燃燒器加熱中未使用氨作為燃料氣體的示例。此時,氮氧化物及未燃氨的排出得到抑制。但與以往的燃燒器設備同樣存在二氧化碳的排出量多的問題。The conventional example (Manufacture No. 3) is an example in which ammonia is not used as the fuel gas in the first burner heating and the second burner heating. In this case, the emission of nitrogen oxides and unburned ammonia is suppressed. However, there is the problem of high emission of carbon dioxide, as in the conventional burner equipment.

比較例(製造No.4)是僅在第二燃燒器加熱中使用氨與甲烷的混合氣體,但未進行來自空氣噴射設備4的空氣噴射的示例。藉由在燃料氣體中使用氨,二氧化碳的濃度比以往例有所降低,但氮氧化物與未燃氨的排出量多。 比較例(製造No.5)是僅在第一燃燒器加熱中使用氨與甲烷的混合氣體,但未進行來自空氣噴射設備4的空氣噴射的示例。比較例(製造No.5)中,由於在第二燃燒器加熱的廢氣中不含未燃氨,因此在第一燃燒器加熱中生成的廢氣中所含的氮氧化物未被還原。而且,儘管第一燃燒器加熱的廢氣有時會含有少量的未燃氨,但未燃氨會因第二燃燒器加熱而被氧化,從而促進氮氧化物的生成。因此,在廢氣中未檢測出未燃氨,但氮氧化物的濃度增加。 Comparative Example (Manufacture No. 4) is an example in which a mixed gas of ammonia and methane is used only in the second burner heating, but air injection from the air injection device 4 is not performed. By using ammonia in the fuel gas, the concentration of carbon dioxide is lower than that of the conventional example, but the emission of nitrogen oxides and unburned ammonia is large. Comparative Example (Manufacture No. 5) is an example in which a mixed gas of ammonia and methane is used only in the first burner heating, but air injection from the air injection device 4 is not performed. In Comparative Example (Manufacture No. 5), since the exhaust gas heated by the second burner does not contain unburned ammonia, the nitrogen oxides contained in the exhaust gas generated by the first burner heating are not reduced. Furthermore, although the exhaust gas heated by the first burner sometimes contains a small amount of unburned ammonia, the unburned ammonia is oxidized by the heating of the second burner, thereby promoting the generation of nitrogen oxides. Therefore, unburned ammonia is not detected in the exhaust gas, but the concentration of nitrogen oxides increases.

比較例(製造No.6)是與第一燃燒器加熱及第二燃燒器加熱一同使氨與甲烷的混合氣體燃燒,但未進行來自空氣噴射設備4的空氣噴射的示例。此時,由於未對第一燃燒器加熱與第二燃燒器加熱所產生的混合廢氣供給氧,因此借助未燃氨的氮氧化物的還原反應未受到促進,而造成氮氧化物及未燃氨均超過基準值的結果。The comparative example (Manufacture No. 6) is an example in which a mixed gas of ammonia and methane is burned together with the first burner heating and the second burner heating, but air injection is not performed from the air injection device 4. At this time, since oxygen is not supplied to the mixed exhaust gas generated by the first burner heating and the second burner heating, the reduction reaction of nitrogen oxides by unburned ammonia is not promoted, resulting in both nitrogen oxides and unburned ammonia exceeding the reference value.

比較例(製造No.7)是與第一燃燒器加熱及第二燃燒器加熱一同使氨與甲烷的混合氣體燃燒,且進行了來自空氣噴射設備4的空氣噴射的示例。但由於是第一燃燒器加熱中的空氣比超過1.0的條件,因此認為會在第一燃燒器加熱的廢氣中大量地生成氮氧化物。因此,即便在第二燃燒器加熱的廢氣中生成未燃氨,但由於混合廢氣中的氮氧化物的濃度高,因此認為廢氣中仍有氮氧化物殘留。The comparative example (Manufacture No. 7) is an example in which a mixed gas of ammonia and methane is burned together with the first burner heating and the second burner heating, and air injection is performed from the air injection device 4. However, since the air ratio in the first burner heating is more than 1.0, it is considered that a large amount of nitrogen oxides are generated in the exhaust gas heated by the first burner. Therefore, even if unburned ammonia is generated in the exhaust gas heated by the second burner, since the concentration of nitrogen oxides in the mixed exhaust gas is high, it is considered that nitrogen oxides remain in the exhaust gas.

與此相對,發明例(製造No.1)是與第一燃燒器加熱及第二燃燒器加熱一同使氨與甲烷的混合氣體燃燒,第一燃燒器加熱中的空氣比為0.9~1.0的範圍,第二燃燒器加熱中的空氣比為較第一燃燒器加熱中的空氣比低的條件。進而,藉由空氣噴射設備4朝向第一燃燒器加熱的廢氣與第二燃燒器加熱的廢氣的混合廢氣噴射空氣。藉此,可比以往例大幅降低廢氣中所含的二氧化碳的量,並且可降低廢氣中所含的氮氧化物與未燃氨的濃度。 進而,發明例(製造No.2)中,藉由將第二燃燒器加熱中的空氣比設為小於0.9,從而既可維持與發明例1同等的未燃氨的濃度,又可降低氮氧化物的濃度。 In contrast, the invention example (manufacture No. 1) burns a mixed gas of ammonia and methane together with the first burner heating and the second burner heating, and the air ratio in the first burner heating is in the range of 0.9 to 1.0, and the air ratio in the second burner heating is lower than the air ratio in the first burner heating. Furthermore, the air is injected toward the mixed exhaust gas of the exhaust gas heated by the first burner and the exhaust gas heated by the second burner by the air injection device 4. In this way, the amount of carbon dioxide contained in the exhaust gas can be greatly reduced compared with the previous example, and the concentration of nitrogen oxides and unburned ammonia contained in the exhaust gas can be reduced. Furthermore, in the invention example (production No. 2), by setting the air ratio during heating of the second burner to less than 0.9, the concentration of unburned ammonia can be maintained at the same level as that of the invention example 1, while the concentration of nitrogen oxides can be reduced.

[表1] 製造 No. 第一燃燒器加熱 第二燃燒器加熱 空氣 噴射 廢氣 備註 NH 3的 熱量比率 (%) CH 4的 熱量比率 (%) 空氣比 NH 3的 熱量比率 (%) CH 4的 熱量比率 (%) 空氣比 空氣噴射 的有無 氮氧化物 (ppm) 未燃氨 (ppm) 二氧化碳 排出比 1 40 60 0.95 40 60 0.92 65 13 0.6 發明例 2 40 60 0.95 40 60 0.88 55 15 0.6 發明例 3 0 100 1.10 0 100 1.10 40 0 1.0 以往例 4 0 100 1.10 40 60 0.95 500 40 0.8 比較例 5 40 60 0.95 0 100 1.10 600 0 0.8 比較例 6 40 60 0.95 40 60 0.88 200 42 0.6 比較例 7 40 60 1.10 40 60 0.88 300 12 0.6 比較例 [Table 1] Manufacturing No. First burner heating Second burner heating Air jet Exhaust gas Remarks Heat ratio of NH 3 (%) Heat ratio of CH 4 (%) Air ratio Heat ratio of NH 3 (%) Heat ratio of CH 4 (%) Air ratio Presence of air jets Nitrogen oxides (ppm) Unburned ammonia (ppm) Carbon dioxide emission ratio 1 40 60 0.95 40 60 0.92 have 65 13 0.6 Invention Example 2 40 60 0.95 40 60 0.88 have 55 15 0.6 Invention Example 3 0 100 1.10 0 100 1.10 without 40 0 1.0 Previous examples 4 0 100 1.10 40 60 0.95 without 500 40 0.8 Comparison Example 5 40 60 0.95 0 100 1.10 without 600 0 0.8 Comparison Example 6 40 60 0.95 40 60 0.88 without 200 42 0.6 Comparison Example 7 40 60 1.10 40 60 0.88 have 300 12 0.6 Comparison Example

1:加熱爐 2:第一燃燒器設備 3:第二燃燒器設備 4:空氣噴射設備 5:第一燃料氣體 6:第二燃料氣體 7:第一燃燒器噴嘴 8:第二燃燒器噴嘴 9:空氣噴射噴嘴 10:氨氣 11:煤氣 12:燃燒用空氣 13:空氣 14:第一燃料氣體供給系統 15:第二燃料氣體供給系統 16、17:混合部 18、19:燃燒用空氣供給系統 21、22:廢氣 23:混合廢氣 24、41:空氣噴射 25、26:氨氣供給系統 27、28:煤氣供給系統 29:空氣供給系統 30:裝入側 31:搬出部 32:移動滑道 33:固定滑道 34:煙道 35:爐壁 36:爐內 40:空氣比調整部 42:控制部 44、44A、44B:燃燒器設備 45:燃料氣體 50:NOx濃度計 51:氨濃度計 52:流量計 53:流量調整閥 54:第一空氣比調整部 55:第二空氣比調整部 100:鋼材移動方向 B:燃燒器 F:燃燒氣體的氣流 S:鋼材 S1:鋼材前端 S2:鋼材尾端 1: Heating furnace 2: First burner equipment 3: Second burner equipment 4: Air injection equipment 5: First fuel gas 6: Second fuel gas 7: First burner nozzle 8: Second burner nozzle 9: Air injection nozzle 10: Ammonia 11: Coal gas 12: Combustion air 13: Air 14: First fuel gas supply system 15: Second fuel gas supply system 16, 17: Mixing section 18, 19: Combustion air supply system 21, 22: Exhaust gas 23: Mixed exhaust gas 24, 41: Air injection 25, 26: Ammonia supply system 27, 28: Gas supply system 29: Air supply system 30: Loading side 31: Unloading section 32: Moving slideway 33: Fixed slideway 34: Flue gas 35: Furnace wall 36: Furnace interior 40: Air ratio adjustment section 42: Control section 44, 44A, 44B: Burner equipment 45: Fuel gas 50: NOx concentration meter 51: Ammonia concentration meter 52: Flow meter 53: Flow adjustment valve 54: First air ratio adjustment section 55: Second air ratio adjustment section 100: Steel moving direction B: Burner F: Combustion gas flow S: Steel S1: front end of steel S2: rear end of steel

圖1是表示加熱爐的概略的結構圖。 圖2是表示自圖1的鋼材移動方向的正面觀察的、加熱爐中的燃燒器設備的配置的結構圖。 圖3是本實施方式的、包括並列配置的燃燒器設備及空氣噴射設備的加熱爐的結構圖。 圖4是用於說明加熱爐內的化學反應的示意圖。A)存在第一燃燒器加熱所產生的廢氣中的氮氧化物與未燃氨。B)存在第二燃燒器加熱所產生的廢氣中的氮氧化物與未燃氨。C)表示混合廢氣中的氮氧化物與未燃氨的化學反應。 圖5是本實施方式的、包括相向配置的燃燒器設備及空氣噴射設備的加熱爐的結構圖。 圖6是用於說明本實施方式的、包括燃燒器設備及空氣噴射設備的加熱爐的結構圖及加熱爐內的化學反應的示意圖。A)存在第一燃燒器加熱所產生的廢氣中的氮氧化物與未燃氨。B)存在第二燃燒器加熱所產生的廢氣中的氮氧化物與未燃氨。 圖7是表示本實施方式的加熱爐的概略的結構圖。 圖8是另一本實施方式的、包括具有空氣比調整部、控制部的燃燒器設備及空氣噴射設備的加熱爐的結構圖。 FIG. 1 is a schematic structural diagram of a heating furnace. FIG. 2 is a structural diagram showing the arrangement of the burner equipment in the heating furnace as viewed from the front in the direction of movement of the steel material in FIG. 1. FIG. 3 is a structural diagram of a heating furnace including burner equipment and air injection equipment arranged in parallel according to the present embodiment. FIG. 4 is a schematic diagram for explaining the chemical reaction in the heating furnace. A) Nitrogen oxides and unburned ammonia exist in the exhaust gas generated by heating with the first burner. B) Nitrogen oxides and unburned ammonia exist in the exhaust gas generated by heating with the second burner. C) Represents the chemical reaction of nitrogen oxides and unburned ammonia in the mixed exhaust gas. FIG. 5 is a structural diagram of a heating furnace including burner equipment and air injection equipment arranged opposite to each other according to the present embodiment. FIG6 is a structural diagram of a heating furnace including a burner device and an air injection device and a schematic diagram of chemical reactions in the heating furnace for explaining the present embodiment. A) Nitrogen oxides and unburned ammonia exist in the exhaust gas generated by heating with the first burner. B) Nitrogen oxides and unburned ammonia exist in the exhaust gas generated by heating with the second burner. FIG7 is a schematic structural diagram of a heating furnace of the present embodiment. FIG8 is a structural diagram of another heating furnace including a burner device having an air ratio adjustment unit and a control unit and an air injection device of the present embodiment.

2:第一燃燒器設備 2: First burner equipment

3:第二燃燒器設備 3: Second burner equipment

4:空氣噴射設備 4: Air jet equipment

5:第一燃料氣體 5: First fuel gas

6:第二燃料氣體 6: Second fuel gas

7:第一燃燒器噴嘴 7: Nozzle of the first burner

8:第二燃燒器噴嘴 8: Second burner nozzle

9:空氣噴射噴嘴 9: Air jet nozzle

10:氨氣 10: Ammonia

11:煤氣 11: Gas

12:燃燒用空氣 12: Combustion air

13:空氣 13: Air

14:第一燃料氣體供給系統 14: First fuel gas supply system

15:第二燃料氣體供給系統 15: Second fuel gas supply system

16、17:混合部 16, 17: Mixing section

18、19:燃燒用空氣供給系統 18, 19: Combustion air supply system

21、22:廢氣 21, 22: Waste gas

23:混合廢氣 23: Mixed exhaust gas

24:空氣噴射 24: Air jets

25、26:氨氣供給系統 25, 26: Ammonia supply system

27、28:煤氣供給系統 27, 28: Gas supply system

29:空氣供給系統 29: Air supply system

35:爐壁 35: Fireplace wall

36:爐內 36:Inside the furnace

52:流量計 52: Flow meter

53:流量調整閥 53: Flow regulating valve

F:燃燒氣體的氣流 F: Combustion gas flow

Claims (8)

一種加熱爐的操作方法,包括: 第一燃燒器加熱步驟,藉由含有氨的第一燃料氣體、及相對於所述第一燃料氣體的理論空氣量的空氣比為0.9~1.0的燃燒用空氣實施燃燒器加熱; 第二燃燒器加熱步驟,藉由含有氨的第二燃料氣體、及相對於所述第二燃料氣體的理論空氣量的空氣比較相對於所述第一燃料氣體的理論空氣量的空氣比低的空氣比的燃燒用空氣實施燃燒器加熱;以及 空氣噴射步驟,噴射空氣。 A method for operating a heating furnace comprises: a first burner heating step, heating the burner by using a first fuel gas containing ammonia and combustion air having an air ratio of 0.9 to 1.0 relative to the theoretical air volume of the first fuel gas; a second burner heating step, heating the burner by using a second fuel gas containing ammonia and combustion air having an air ratio relative to the theoretical air volume of the second fuel gas that is lower than the air ratio relative to the theoretical air volume of the first fuel gas; and an air injection step, injecting air. 如請求項1所述的加熱爐的操作方法,其中 所述空氣噴射步驟是對藉由所述第一燃燒器加熱步驟而生成的廢氣與藉由所述第二燃燒器加熱步驟而生成的廢氣混合而成的混合廢氣噴射空氣。 The method for operating a heating furnace as described in claim 1, wherein the air injection step is to inject air into a mixed exhaust gas formed by mixing the exhaust gas generated by the first burner heating step and the exhaust gas generated by the second burner heating step. 如請求項1或請求項2所述的加熱爐的操作方法,其中 所述第二燃燒器加熱步驟中,相對於所述第二燃料氣體的理論空氣量的空氣比小於0.9。 The method for operating a heating furnace as described in claim 1 or claim 2, wherein in the second burner heating step, the air ratio relative to the theoretical air volume of the second fuel gas is less than 0.9. 如請求項1或請求項2所述的加熱爐的操作方法,其中 所述第一燃料氣體及所述第二燃料氣體中的至少一者使用氨與煤氣的混合氣體來進行燃燒器加熱。 The method for operating a heating furnace as described in claim 1 or claim 2, wherein at least one of the first fuel gas and the second fuel gas uses a mixed gas of ammonia and coal gas for burner heating. 如請求項3所述的加熱爐的操作方法,其中 所述第一燃料氣體及所述第二燃料氣體中的至少一者使用氨與煤氣的混合氣體來進行燃燒器加熱。 The method for operating a heating furnace as described in claim 3, wherein at least one of the first fuel gas and the second fuel gas uses a mixed gas of ammonia and coal gas for burner heating. 一種加熱爐,包括: 兩個以上的燃燒器設備,使用含有氨的燃料氣體實施燃燒器加熱; 空氣比調整部,調整對所述兩個以上的燃燒器設備供給的燃燒用空氣的、相對於所述燃料氣體的理論空氣量的各空氣比; 控制部,將對所述兩個以上的燃燒器設備中的至少一個燃燒器設備供給的燃燒用空氣的空氣比控制為與對其他燃燒器設備供給的燃燒用空氣的空氣比不同的空氣比;以及 空氣噴射設備,對自所述兩個以上的燃燒器設備排出的廢氣的混合廢氣噴射空氣。 A heating furnace comprises: Two or more burner devices, which use a fuel gas containing ammonia to perform burner heating; An air ratio adjustment unit, which adjusts the air ratios of the combustion air supplied to the two or more burner devices relative to the theoretical air volume of the fuel gas; A control unit, which controls the air ratio of the combustion air supplied to at least one of the two or more burner devices to be different from the air ratio of the combustion air supplied to the other burner devices; and An air injection device, which injects air into the mixed exhaust gas of the exhaust gas discharged from the two or more burner devices. 如請求項6所述的加熱爐,其中 所述燃燒器設備具有: 第一燃燒器設備,藉由經所述空氣比調整部調整了空氣比的含有氨的第一燃料氣體、及相對於所述第一燃料氣體的理論空氣量的空氣比為0.9~1.0的燃燒用空氣實施燃燒器加熱;以及 第二燃燒器設備,藉由含有氨的第二燃料氣體、及相對於所述第二燃料氣體的理論空氣量的空氣比較相對於所述第一燃料氣體的理論空氣量的空氣比低的空氣比的燃燒用空氣實施燃燒器加熱, 沿著所述加熱爐的內部的氣流,自所述氣流的上游側起依序配置有所述第一燃燒器設備、所述第二燃燒器設備、及所述空氣噴射設備。 A heating furnace as described in claim 6, wherein the burner device comprises: a first burner device for performing burner heating by using a first fuel gas containing ammonia whose air ratio is adjusted by the air ratio adjusting unit and combustion air whose air ratio relative to the theoretical air amount of the first fuel gas is 0.9 to 1.0; and a second burner device for performing burner heating by using a second fuel gas containing ammonia and combustion air whose air ratio relative to the theoretical air amount of the second fuel gas is lower than the air ratio relative to the theoretical air amount of the first fuel gas, and the first burner device, the second burner device, and the air injection device are arranged in sequence from the upstream side of the airflow along the airflow inside the heating furnace. 如請求項6所述的加熱爐,其中 所述加熱爐包括供所述混合廢氣排出的開口部, 所述空氣噴射設備配置於較所述第一燃燒器設備及所述第二燃燒器設備更靠近所述開口部的位置。 The heating furnace as described in claim 6, wherein the heating furnace includes an opening for discharging the mixed exhaust gas, the air injection device is arranged at a position closer to the opening than the first burner device and the second burner device.
TW113102565A 2023-03-08 2024-01-23 Operating methods and heating furnace TWI903358B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2023-035542 2023-03-08
JP2023035542A JP2024126840A (en) 2023-03-08 2023-03-08 Heating furnace operation method and heating furnace

Publications (2)

Publication Number Publication Date
TW202436795A true TW202436795A (en) 2024-09-16
TWI903358B TWI903358B (en) 2025-11-01

Family

ID=

Also Published As

Publication number Publication date
KR20250138269A (en) 2025-09-19
WO2024185212A1 (en) 2024-09-12
JP2024126840A (en) 2024-09-20
CN120883007A (en) 2025-10-31

Similar Documents

Publication Publication Date Title
JP3296974B2 (en) Direct reduction method and rotary bed furnace
TWI644058B (en) Stoker combustion furnace
BG106652A (en) Solid fuel burner and combustion method using solid fuel burner
JP2020112280A (en) Boiler device and thermal power generation facility capable of co-firing ammonia
CN115574595B (en) Continuous heating kiln for reducing low NOx emission by ammonia combustion and control method
CN107355776A (en) Combustion System of Boiler Burning Fine, method and the application of ultra-low NOx emission
Teng et al. Control of NOx emissions through combustion modifications for reheating furnaces in steel plants
CN101233377B (en) Method for calcining materials with low NOx emissions
AU2008212425B2 (en) Rotary hearth reducing furnace and method of operating the same
TW202436795A (en) Operating method of heating furnace and heating furnace
TWI903358B (en) Operating methods and heating furnace
JP3199568U (en) Incineration system
JP2019020084A (en) Waste incinerator and waste incineration method
TWI901403B (en) Heating furnace operation method and heating furnace
TWI901404B (en) How to operate the heating furnace
CN104160214B (en) Grate-type incinerator and castoff burning method
TW202436794A (en) Operating method of heating furnace and heating furnace
CN118922666A (en) Ammonia combustion furnace
TW202524032A (en) Operating method of heating furnace and heating furnace
JPS60126508A (en) Finely powdered coal burning device
JP7633610B1 (en) How to operate a heating furnace
JP7711687B2 (en) Method of operating a steel heating furnace and steel heating furnace
EP1500875A1 (en) Method of operating waste incinerator and waste incinerator
JPS6176814A (en) Low nox combustion
JP2020063876A (en) Waste incinerator and waste incineration method