TW202342639A - Liquid crystal polyester composition, method for producing liquid crystal polyester composition, film, and method for producing film - Google Patents
Liquid crystal polyester composition, method for producing liquid crystal polyester composition, film, and method for producing film Download PDFInfo
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- TW202342639A TW202342639A TW112101925A TW112101925A TW202342639A TW 202342639 A TW202342639 A TW 202342639A TW 112101925 A TW112101925 A TW 112101925A TW 112101925 A TW112101925 A TW 112101925A TW 202342639 A TW202342639 A TW 202342639A
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- liquid crystal
- crystal polyester
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- polyester composition
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- 229920000728 polyester Polymers 0.000 title claims abstract description 530
- 239000004973 liquid crystal related substance Substances 0.000 title claims abstract description 529
- 239000000203 mixture Substances 0.000 title claims abstract description 231
- 238000004519 manufacturing process Methods 0.000 title claims description 42
- 125000003118 aryl group Chemical group 0.000 claims abstract description 59
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 35
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 34
- 125000004957 naphthylene group Chemical group 0.000 claims abstract description 34
- 125000005843 halogen group Chemical group 0.000 claims abstract description 32
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 claims abstract description 32
- 238000010521 absorption reaction Methods 0.000 claims description 39
- -1 1,4-phenylene, 1,3-phenylene group Chemical group 0.000 claims description 31
- 150000001412 amines Chemical class 0.000 claims description 25
- 238000000354 decomposition reaction Methods 0.000 claims description 24
- 125000002529 biphenylenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C12)* 0.000 claims description 20
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 19
- 125000004432 carbon atom Chemical group C* 0.000 claims description 16
- 125000004959 2,6-naphthylene group Chemical group [H]C1=C([H])C2=C([H])C([*:1])=C([H])C([H])=C2C([H])=C1[*:2] 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- 238000004458 analytical method Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 14
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 12
- 238000004811 liquid chromatography Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 8
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 claims description 7
- 230000014759 maintenance of location Effects 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- KLXPCYHWTLAVLN-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1OC1=CC=C(O)C=C1 KLXPCYHWTLAVLN-UHFFFAOYSA-N 0.000 claims description 6
- 125000002947 alkylene group Chemical group 0.000 claims description 6
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 6
- 125000000879 imine group Chemical group 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 claims description 6
- 229910052717 sulfur Inorganic materials 0.000 claims description 6
- 125000004434 sulfur atom Chemical group 0.000 claims description 6
- 239000004793 Polystyrene Substances 0.000 claims description 5
- 229920002223 polystyrene Polymers 0.000 claims description 5
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 4
- RQBBFKINEJYDOB-UHFFFAOYSA-N acetic acid;acetonitrile Chemical compound CC#N.CC(O)=O RQBBFKINEJYDOB-UHFFFAOYSA-N 0.000 claims description 4
- PQLVXDKIJBQVDF-UHFFFAOYSA-N acetic acid;hydrate Chemical compound O.CC(O)=O PQLVXDKIJBQVDF-UHFFFAOYSA-N 0.000 claims description 4
- 235000019253 formic acid Nutrition 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 239000000155 melt Substances 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 4
- 238000006467 substitution reaction Methods 0.000 claims description 4
- 239000010421 standard material Substances 0.000 claims description 3
- MTJGVAJYTOXFJH-UHFFFAOYSA-N 3-aminonaphthalene-1,5-disulfonic acid Chemical compound C1=CC=C(S(O)(=O)=O)C2=CC(N)=CC(S(O)(=O)=O)=C21 MTJGVAJYTOXFJH-UHFFFAOYSA-N 0.000 claims description 2
- 238000006386 neutralization reaction Methods 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 239000010408 film Substances 0.000 description 56
- 238000012545 processing Methods 0.000 description 22
- 238000011156 evaluation Methods 0.000 description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 239000000523 sample Substances 0.000 description 20
- 239000002245 particle Substances 0.000 description 19
- 238000012360 testing method Methods 0.000 description 19
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- 239000012071 phase Substances 0.000 description 12
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 10
- 239000012778 molding material Substances 0.000 description 10
- 125000001624 naphthyl group Chemical group 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 9
- 238000000465 moulding Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 8
- 239000000178 monomer Substances 0.000 description 8
- 150000004984 aromatic diamines Chemical class 0.000 description 7
- 239000010409 thin film Substances 0.000 description 7
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 6
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 6
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 6
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 6
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 238000000113 differential scanning calorimetry Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
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- 239000002994 raw material Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 4
- KAUQJMHLAFIZDU-UHFFFAOYSA-N 6-Hydroxy-2-naphthoic acid Chemical compound C1=C(O)C=CC2=CC(C(=O)O)=CC=C21 KAUQJMHLAFIZDU-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 239000011810 insulating material Substances 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
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- 230000000379 polymerizing effect Effects 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- XBNGYFFABRKICK-UHFFFAOYSA-N 2,3,4,5,6-pentafluorophenol Chemical compound OC1=C(F)C(F)=C(F)C(F)=C1F XBNGYFFABRKICK-UHFFFAOYSA-N 0.000 description 3
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000013522 chelant Substances 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
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- IZUPBVBPLAPZRR-UHFFFAOYSA-N pentachloro-phenol Natural products OC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl IZUPBVBPLAPZRR-UHFFFAOYSA-N 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 2
- MCTWTZJPVLRJOU-UHFFFAOYSA-N 1-methyl-1H-imidazole Chemical compound CN1C=CN=C1 MCTWTZJPVLRJOU-UHFFFAOYSA-N 0.000 description 2
- LQZZZAFQKXTFKH-UHFFFAOYSA-N 4'-aminobiphenyl-4-ol Chemical group C1=CC(N)=CC=C1C1=CC=C(O)C=C1 LQZZZAFQKXTFKH-UHFFFAOYSA-N 0.000 description 2
- URFNSYWAGGETFK-UHFFFAOYSA-N 4,4'-Dihydroxybibenzyl Chemical compound C1=CC(O)=CC=C1CCC1=CC=C(O)C=C1 URFNSYWAGGETFK-UHFFFAOYSA-N 0.000 description 2
- WVDRSXGPQWNUBN-UHFFFAOYSA-N 4-(4-carboxyphenoxy)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1OC1=CC=C(C(O)=O)C=C1 WVDRSXGPQWNUBN-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 229920000106 Liquid crystal polymer Polymers 0.000 description 2
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 230000009920 chelation Effects 0.000 description 2
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- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- CNHDIAIOKMXOLK-UHFFFAOYSA-N toluquinol Chemical compound CC1=CC(O)=CC=C1O CNHDIAIOKMXOLK-UHFFFAOYSA-N 0.000 description 2
- 125000001989 1,3-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([H])C([*:2])=C1[H] 0.000 description 1
- FRASJONUBLZVQX-UHFFFAOYSA-N 1,4-dioxonaphthalene Natural products C1=CC=C2C(=O)C=CC(=O)C2=C1 FRASJONUBLZVQX-UHFFFAOYSA-N 0.000 description 1
- BOKGTLAJQHTOKE-UHFFFAOYSA-N 1,5-dihydroxynaphthalene Chemical compound C1=CC=C2C(O)=CC=CC2=C1O BOKGTLAJQHTOKE-UHFFFAOYSA-N 0.000 description 1
- 125000001637 1-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C(*)=C([H])C([H])=C([H])C2=C1[H] 0.000 description 1
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 1
- DNUYOWCKBJFOGS-UHFFFAOYSA-N 2-[[10-(2,2-dicarboxyethyl)anthracen-9-yl]methyl]propanedioic acid Chemical compound C1=CC=C2C(CC(C(=O)O)C(O)=O)=C(C=CC=C3)C3=C(CC(C(O)=O)C(O)=O)C2=C1 DNUYOWCKBJFOGS-UHFFFAOYSA-N 0.000 description 1
- 125000001622 2-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C(*)C([H])=C([H])C2=C1[H] 0.000 description 1
- TWBPWBPGNQWFSJ-UHFFFAOYSA-N 2-phenylaniline Chemical group NC1=CC=CC=C1C1=CC=CC=C1 TWBPWBPGNQWFSJ-UHFFFAOYSA-N 0.000 description 1
- ALKYHXVLJMQRLQ-UHFFFAOYSA-N 3-Hydroxy-2-naphthoate Chemical compound C1=CC=C2C=C(O)C(C(=O)O)=CC2=C1 ALKYHXVLJMQRLQ-UHFFFAOYSA-N 0.000 description 1
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 1
- NYYMNZLORMNCKK-UHFFFAOYSA-N 5-hydroxynaphthalene-1-carboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=CC2=C1O NYYMNZLORMNCKK-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
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- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical group C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
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- MNZMMCVIXORAQL-UHFFFAOYSA-N naphthalene-2,6-diol Chemical compound C1=C(O)C=CC2=CC(O)=CC=C21 MNZMMCVIXORAQL-UHFFFAOYSA-N 0.000 description 1
- 125000003261 o-tolyl group Chemical group [H]C1=C([H])C(*)=C(C([H])=C1[H])C([H])([H])[H] 0.000 description 1
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- 239000010902 straw Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- YJGJRYWNNHUESM-UHFFFAOYSA-J triacetyloxystannyl acetate Chemical compound [Sn+4].CC([O-])=O.CC([O-])=O.CC([O-])=O.CC([O-])=O YJGJRYWNNHUESM-UHFFFAOYSA-J 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/60—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from the reaction of a mixture of hydroxy carboxylic acids, polycarboxylic acids and polyhydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
- C08L67/03—Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the carboxyl- and the hydroxy groups directly linked to aromatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyesters Or Polycarbonates (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
Description
本發明係關於液晶聚酯組成物、液晶聚酯組成物之製造方法、薄膜及薄膜之製造方法。 本案依據2022年1月28日在日本申請的專利申請案2022-011708號主張優先權,該內容引用於此。 The present invention relates to a liquid crystal polyester composition, a method for manufacturing the liquid crystal polyester composition, a film, and a method for manufacturing the film. This case claims priority based on patent application No. 2022-011708 filed in Japan on January 28, 2022, the content of which is cited here.
液晶聚酯薄膜因具有優異高頻率特性且低吸水性,故作為電子產品基板材料受到注目。Liquid crystal polyester films have attracted attention as substrate materials for electronic products because they have excellent high-frequency characteristics and low water absorption.
液晶聚酯薄膜可提供一種將此作為絕緣材具備的層合體(例如貼銅層合板:Copper Clad Laminate, CCL,可撓性貼銅層合板:Flexible Copper Clad Laminate, FCCL,於兩面具有銅箔之雙面CCL等)。Liquid crystal polyester film can provide a laminate that functions as an insulating material (such as copper-clad laminate: Copper Clad Laminate, CCL, flexible copper-clad laminate: Flexible Copper Clad Laminate, FCCL, which has copper foil on both sides. Double-sided CCL, etc.).
專利文獻1中揭示具有來自芳香族羥基羧酸的特定重複單位之芳香族液晶聚酯,依據該芳香族液晶聚酯可抑制介電損失,賦予優異耐熱性之薄膜,且薄膜加工性亦優異。Patent Document 1 discloses an aromatic liquid crystal polyester having a specific repeating unit derived from an aromatic hydroxycarboxylic acid. This aromatic liquid crystal polyester can suppress dielectric loss and provide a film with excellent heat resistance and excellent film processability.
另一方面,專利文獻2中記載由特定結構單位所成的液晶性芳香族聚酯所成的電路基板用絕緣材料,該絕緣材料在高頻率區域中之介電損耗正切為小。 [先前技術文獻] [專利文獻] On the other hand, Patent Document 2 describes an insulating material for a circuit board made of a liquid crystalline aromatic polyester composed of a specific structural unit, and the insulating material has a small dielectric loss tangent in a high-frequency region. [Prior technical literature] [Patent Document]
[專利文獻1] 日本特開2005-272819號公報 [專利文獻2] 專利第4363057號公報 [Patent Document 1] Japanese Patent Application Publication No. 2005-272819 [Patent Document 2] Patent No. 4363057
[發明所解決的問題][Problem solved by the invention]
但,於專利文獻1中所揭示的材料雖為介電損耗正切優異者,但在薄膜製膜中之加工特性的提高上尚有需要進一步改善的空間。 又,於專利文獻2所示的材料雖為介電損耗正切優異者,但對於近年所要求的特性上尚有需要進一步改善的空間。 However, although the material disclosed in Patent Document 1 is excellent in dielectric loss tangent, there is still room for further improvement in improving processing characteristics in thin film formation. In addition, although the material shown in Patent Document 2 is excellent in dielectric loss tangent, there is still room for further improvement in terms of characteristics required in recent years.
本發明係為解決如上述問題點而成者,以提供介電損耗正切及加工特性之平衡優異的液晶聚酯組成物作為目的。 又,本發明係以提供前述液晶聚酯組成物之薄膜及其製造方法作為目的者。 [解決課題的手段] The present invention is made to solve the above-mentioned problems, and aims to provide a liquid crystal polyester composition with an excellent balance between dielectric loss tangent and processing characteristics. Furthermore, the present invention aims to provide a film of the liquid crystal polyester composition and a method for producing the same. [Means to solve the problem]
本發明者們欲解決上述課題,進行詳細檢討結果,薄膜製膜中之加工特性為,成形材料的溫度下降亦難使黏度上升者,著眼於此特性的提高,發現藉由於液晶聚酯組成物中含有特定液晶聚酯(B)時,可抑制因液晶聚酯組成物之溫度下降所引起的黏度上升,進而完成本發明。 即,本發明具有以下態樣。 In order to solve the above-mentioned problems, the present inventors conducted a detailed examination and found that the processing characteristics in thin film production are such that the viscosity of the molding material does not increase even when the temperature of the molding material decreases. Focusing on the improvement of this characteristic, they found that by using a liquid crystal polyester composition When the specific liquid crystal polyester (B) is contained in the liquid crystal polyester composition, the increase in viscosity caused by the temperature drop of the liquid crystal polyester composition can be suppressed, thereby completing the present invention. That is, the present invention has the following aspects.
<1> 一種液晶聚酯組成物,其中含有液晶聚酯(A)與液晶聚酯(B),前述液晶聚酯(A)具有下述式(A1)所示重複單位、下述式(A2)所示重複單位與下述式(A3)所示重複單位, (A1)-O-Ar 1-CO- (A2)-CO-Ar 2-CO- (A3)-X-Ar 3-Y- (Ar 1表示伸苯基、亞萘基或亞聯苯基。 Ar 2及Ar 3各獨立表示伸苯基、亞萘基、亞聯苯基或下述式(A4)所示基。 X及Y各獨立表示氧原子或亞胺基(-NH-)。 Ar 1、Ar 2或Ar 3所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 (A4)-Ar 4-Z-Ar 5- (Ar 4及Ar 5各獨立表示伸苯基或亞萘基。 Z表示氧原子、硫原子、羰基、磺醯基或亞烷基)。 相對於構成前述液晶聚酯(A)的全重複單位之合計數100%而言, 前述式(A1)所示重複單位的數目為30%以上80%以下,前述液晶聚酯(B)具有下述式(B1)所示重複單位, (B1)-O-Ar b1-CO- (Ar b1表示伸苯基、亞萘基或亞聯苯基。 Ar b1所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 相對於構成前述液晶聚酯(B)的全重複單位之合計數100%而言,前述式(B1)所示重複單位的數目超過80%。 <2> 前述式(B1)所示重複單位含有下述式(B1-1)所示重複單位, (B1-1)-O-Ar b1-1-CO- (Ar b1-1表示亞萘基。 Ar b1-1所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 相對於相當於前述式(B1)的重複單位之合計數100%而言,前述式(B1-1)所示重複單位的數目超過50%且90%以下之前述<1>所記載的液晶聚酯組成物。 <3> 前述液晶聚酯組成物中之前述液晶聚酯(A)與前述液晶聚酯(B)之含有量比率以質量比表示時,液晶聚酯(A)/液晶聚酯(B)=95/5~25/75之前述<1>或<2>所記載的液晶聚酯組成物。 <4> 前述液晶聚酯組成物中之前述液晶聚酯(A)與前述液晶聚酯(B)之含有量比率以質量比表示時,液晶聚酯(A)/液晶聚酯(B)=95/5~50/50之前述<1>或<2>所記載的液晶聚酯組成物。 <5> 相對於前述液晶聚酯組成物之總質量100質量%而言,前述液晶聚酯(A)及前述液晶聚酯(B)的合計含有量之比例為80質量%以上之前述<1>~<4>中任一所記載的液晶聚酯組成物。 <6> 液晶聚酯(B)係僅由前述式(B1)所示重複單位所成之前述<1>~<5>中任一所記載的液晶聚酯組成物。 <7> 前述液晶聚酯(A)具有下述式(A1)所示重複單位、下述式(A2)所示重複單位與下述式(A3)所示重複單位之前述<1>~<6>中任一所記載的液晶聚酯組成物。 (A1)-O-Ar 1-CO- (A2)-CO-Ar 2-CO- (A3)-O-Ar 3-O- (Ar 1表示2,6-亞萘基、1,4-伸苯基或4,4’-亞聯苯基。 Ar 2及Ar 3各獨立表示2,6-亞萘基、2,7-亞萘基、1,4-伸苯基、1,3-伸苯基或4,4’-亞聯苯基。 Ar 1、Ar 2或Ar 3所示前述基中之氫原子各獨立可由鹵素原子、碳數1~10的烷基或碳數6~20的芳基進行取代)。 <8> 前述式(B1)所示重複單位係僅由下述式(B1-1)所示重複單位及下述式(B1-2)所示重複單位所成的前述<1>~<7>中任一一所記載的液晶聚酯組成物。 (B1-1)-O-Ar b1-1-CO- (B1-2)-O-Ar b1-2-CO- (Ar b1-1表示亞萘基。 Ar b1-2表示伸苯基。 Ar b1-1或Ar b1-2所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 <9> 前述液晶聚酯組成物含有將此在下述胺分解條件所得的胺分解物藉由下述分析條件之液體層析法分析,檢測出保持時間17.4~17.5分鐘之範圍的成分,將4-(4-羥基苯氧基)安息香酸作為標準物質並藉由前述液體層析法分析之色譜的吸收峰面積所求得之前述成分的相對含有量相對於前述液晶聚酯組成物之總質量100質量%而言為0.0001質量%以上0.5質量%以下之前述<1>~<8>中任一所記載的液晶聚酯組成物。 (胺分解條件) 混合前述液晶聚酯組成物與丁基胺,經在200℃且2小時以上的處理後,進行在60℃的減壓處理而進行丁基胺除去,添加甲酸而進行中和處理後得到前述胺分解物。 (分析條件) 管柱:基材(多孔質球狀二氧化矽)、修飾基(十八烷基)、膜厚3μm、3mmϕ×15cm 移動相:A)0.1體積% 乙酸水 B)0.1體積% 乙酸乙腈 坡度:藉由前述移動相A之比例90體積%、前述移動相B之比例10體積%開始流通液體,經30分鐘徐徐上升濃度至前述移動相B之比例100體積%為止,前述移動相B藉由比例100體積%進行10分鐘測定 管柱溫度:45℃ 檢測器 :UV-254nm 流速 :0.4mL/分鐘 注入量 :1μL <10> 於前述液晶聚酯組成物所含有的液晶聚酯之將聚苯乙烯作為標準物質時所測定的重量平均分子量為270000以上之前述<1>~<9>中任一所記載的液晶聚酯組成物。 <11> 含有混合前述液晶聚酯(A)與前述液晶聚酯(B)者之前述<1>~<10>中任一所記載的液晶聚酯組成物之製造方法。 <12> 一種含有液晶聚酯(A)與液晶聚酯(B)之薄膜,其中前述液晶聚酯(A)具有下述式(A1)所示重複單位、下述式(A2)所示重複單位與下述式(A3)所示重複單位, (A1)-O-Ar 1-CO- (A2)-CO-Ar 2-CO- (A3)-X-Ar 3-Y- (Ar 1表示伸苯基、亞萘基或亞聯苯基。 Ar 2及Ar 3各獨立表示伸苯基、亞萘基、亞聯苯基或下述式(A4)所示基。 X及Y各獨立表示氧原子或亞胺基(-NH-)。 Ar 1、Ar 2或Ar 3所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 (A4)-Ar 4-Z-Ar 5- (Ar 4及Ar 5各獨立表示伸苯基或亞萘基。 Z表示氧原子、硫原子、羰基、磺醯基或亞烷基)。 相對於構成前述液晶聚酯(A)的全重複單位之合計數100%而言, 前述式(A1)所示重複單位的數目為30%以上80%以下, 前述液晶聚酯(B)具有下述式(B1)所示重複單位, (B1)-O-Ar b1-CO- (Ar b1表示伸苯基、亞萘基或亞聯苯基。 Ar b1所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 相對於構成前述液晶聚酯(B)的全重複單位之合計數100%而言,前述式(B1)所示重複單位的數目超過80%之薄膜。 <13> 含有將如前述<1>~<10>中任一所記載的液晶聚酯組成物作為成形材料,使薄膜進行熔融成形者之前述<12>所記載的薄膜之製造方法。 <14> 前述熔融成形為藉由吹脹法而成形,或藉由T型模頭法而成形者之前述<13>所記載的薄膜之製造方法。 [發明之效果] <1> A liquid crystal polyester composition containing liquid crystal polyester (A) and liquid crystal polyester (B). The liquid crystal polyester (A) has repeating units represented by the following formula (A1), the following formula (A2) ) and the repeating unit represented by the following formula (A3), (A1)-O-Ar 1 -CO- (A2)-CO-Ar 2 -CO- (A3)-X-Ar 3 -Y- (Ar 1 represents a phenylene group, naphthylene group or biphenylene group. Ar 2 and Ar 3 each independently represent a phenylene group, naphthylene group, biphenylene group or a group represented by the following formula (A4). X and Y each independently represents an oxygen atom or an imine group (-NH-). The hydrogen atom in the aforementioned group represented by Ar 1 , Ar 2 or Ar 3 can each independently be substituted by a halogen atom, an alkyl group or an aryl group). (A4)-Ar 4 -Z-Ar 5 - (Ar 4 and Ar 5 each independently represent a phenylene group or a naphthylene group. Z represents an oxygen atom, a sulfur atom, a carbonyl group, a sulfonyl group or an alkylene group). With respect to 100% of the total number of repeating units constituting the liquid crystal polyester (A), the number of repeating units represented by the formula (A1) is 30% or more and 80% or less, and the liquid crystal polyester (B) has the following The repeating unit represented by the formula (B1), (B1)-O-Ar b1 -CO- (Ar b1 represents a phenylene group, naphthylene group or biphenylene group. The hydrogen atoms in the aforementioned groups represented by Ar b1 are each independent Can be substituted by halogen atoms, alkyl or aryl groups). The number of repeating units represented by the aforementioned formula (B1) exceeds 80% relative to 100% of the total number of repeating units constituting the liquid crystal polyester (B). <2> The repeating unit represented by the aforementioned formula (B1) contains the repeating unit represented by the following formula (B1-1), (B1-1)-O-Ar b1-1 -CO- (Ar b1-1 represents a naphthylene group . Each hydrogen atom in the aforementioned group represented by Ar b1-1 can be independently substituted by a halogen atom, an alkyl group or an aryl group). The liquid crystal polymer described in <1> above has a number of repeating units represented by the aforementioned formula (B1-1) exceeding 50% and not more than 90% relative to 100% of the total number of repeating units corresponding to the aforementioned formula (B1). Ester composition. <3> When the content ratio of the aforementioned liquid crystal polyester (A) and the aforementioned liquid crystal polyester (B) in the aforementioned liquid crystal polyester composition is expressed as a mass ratio, liquid crystal polyester (A)/liquid crystal polyester (B) = 95/5~25/75 The liquid crystal polyester composition described in the above <1> or <2>. <4> When the content ratio of the aforementioned liquid crystal polyester (A) and the aforementioned liquid crystal polyester (B) in the aforementioned liquid crystal polyester composition is expressed as a mass ratio, liquid crystal polyester (A)/liquid crystal polyester (B) = 95/5 to 50/50 The liquid crystal polyester composition described in the above <1> or <2>. <5> The ratio of the total content of the liquid crystal polyester (A) and the liquid crystal polyester (B) to 100 mass % of the total mass of the liquid crystal polyester composition is 80 mass % or more, as mentioned above <1 The liquid crystal polyester composition described in any one of > to <4>. <6> The liquid crystal polyester (B) is the liquid crystal polyester composition described in any one of the above <1> to <5>, which is composed only of repeating units represented by the above formula (B1). <7> The liquid crystal polyester (A) has the repeating unit represented by the following formula (A1), the repeating unit represented by the following formula (A2), and the repeating unit represented by the following formula (A3). The aforementioned <1> to <6> The liquid crystal polyester composition described in any one of the above. (A1)-O-Ar 1 -CO- (A2)-CO-Ar 2 -CO- (A3)-O-Ar 3 -O- (Ar 1 represents 2,6-naphthylene, 1,4-ethylene phenyl or 4,4'-biphenylene. Ar 2 and Ar 3 each independently represent 2,6-naphthylene, 2,7-naphthylene, 1,4-phenylene, 1,3-phenylene. Phenyl or 4,4'-biphenylene. The hydrogen atoms in the aforementioned groups represented by Ar 1 , Ar 2 or Ar 3 can each independently consist of a halogen atom, an alkyl group with 1 to 10 carbon atoms, or an alkyl group with 6 to 20 carbon atoms. Aryl substitution). <8> The repeating unit represented by the aforementioned formula (B1) is the aforementioned <1> to <7 consisting only of the repeating unit represented by the following formula (B1-1) and the repeating unit represented by the following formula (B1-2). >The liquid crystal polyester composition described in any one of the above. (B1-1)-O-Ar b1-1 -CO- (B1-2)-O-Ar b1-2 -CO- (Ar b1-1 represents naphthylene group. Ar b1-2 represents phenylene group. Ar Each hydrogen atom in the aforementioned group represented by b1-1 or Ar b1-2 can be independently substituted by a halogen atom, an alkyl group or an aryl group). <9> The aforementioned liquid crystal polyester composition contains components whose retention time ranges from 17.4 to 17.5 minutes when the amine decomposition product obtained under the following amine decomposition conditions was analyzed by liquid chromatography under the following analysis conditions. 4 -(4-Hydroxyphenoxy)benzoic acid was used as a standard substance and the relative content of the aforementioned components relative to the total mass of the aforementioned liquid crystal polyester composition was determined by the absorption peak area of the chromatogram analyzed by the aforementioned liquid chromatography method. In terms of 100% by mass, it is 0.0001% by mass or more and 0.5% by mass or less of the liquid crystal polyester composition described in any one of the above <1> to <8>. (Amine decomposition conditions) The liquid crystal polyester composition and butylamine are mixed and treated at 200° C. for 2 hours or more. Then, a pressure reduction treatment at 60° C. is performed to remove butyl amine, and formic acid is added to neutralize. After treatment, the aforementioned amine decomposition product is obtained. (Analysis conditions) Column: base material (porous spherical silica), modified group (octadecyl), film thickness 3μm, 3mmϕ×15cm Mobile phase: A) 0.1 vol% acetic acid water B) 0.1 vol% Acetic acid acetonitrile gradient: start flowing the liquid with the proportion of the aforementioned mobile phase A of 90 volume % and the proportion of the aforementioned mobile phase B of 10 volume %, and slowly increase the concentration over 30 minutes until the proportion of the aforementioned mobile phase B is 100 volume %. B Measured for 10 minutes at a ratio of 100 volume % Column temperature: 45°C Detector: UV-254nm Flow rate: 0.4mL/min Injection volume: 1μL <10> Among the liquid crystal polyester contained in the aforementioned liquid crystal polyester composition The liquid crystal polyester composition described in any one of the above <1> to <9> has a weight average molecular weight measured using polystyrene as a standard material of 270,000 or more. <11> A method for producing the liquid crystal polyester composition described in any one of the above <1> to <10>, including mixing the liquid crystal polyester (A) and the liquid crystal polyester (B). <12> A film containing liquid crystal polyester (A) and liquid crystal polyester (B), wherein the liquid crystal polyester (A) has a repeating unit represented by the following formula (A1), a repeating unit represented by the following formula (A2) The unit is the same as the repeating unit represented by the following formula (A3), (A1)-O-Ar 1 -CO- (A2)-CO-Ar 2 -CO- (A3)-X-Ar 3 -Y- (Ar 1 represents Phenylene group, naphthylene group or biphenylene group. Ar 2 and Ar 3 each independently represent a phenylene group, naphthylene group, biphenylene group or a group represented by the following formula (A4). X and Y each independently represent Oxygen atom or imine group (-NH-). The hydrogen atoms in the aforementioned groups represented by Ar 1 , Ar 2 or Ar 3 can each be independently substituted by a halogen atom, an alkyl group or an aryl group). (A4)-Ar 4 -Z-Ar 5 - (Ar 4 and Ar 5 each independently represent a phenylene group or a naphthylene group. Z represents an oxygen atom, a sulfur atom, a carbonyl group, a sulfonyl group or an alkylene group). With respect to 100% of the total number of repeating units constituting the liquid crystal polyester (A), the number of repeating units represented by the formula (A1) is 30% or more and 80% or less, and the liquid crystal polyester (B) has the following The repeating unit represented by the formula (B1), (B1)-O-Ar b1 -CO- (Ar b1 represents a phenylene group, naphthylene group or biphenylene group. The hydrogen atoms in the aforementioned groups represented by Ar b1 are each independent Can be substituted by halogen atoms, alkyl or aryl groups). A film in which the number of repeating units represented by the aforementioned formula (B1) exceeds 80% relative to 100% of the total number of repeating units constituting the aforementioned liquid crystal polyester (B). <13> A method for producing a film as described in <12> above, which includes melt-forming a film using a liquid crystal polyester composition as described in any one of <1> to <10> as a molding material. <14> The above-mentioned melt forming is the film manufacturing method described in the above <13> which is formed by the inflation method or the T-die method. [Effects of the invention]
依據本發明,提供一種介電損耗正切及加工特性的平衡優異的液晶聚酯組成物。 又,依據本發明,提供一種前述液晶聚酯組成物之薄膜及其製造方法。 According to the present invention, a liquid crystal polyester composition having an excellent balance between dielectric loss tangent and processing characteristics is provided. Furthermore, according to the present invention, there is provided a film of the aforementioned liquid crystal polyester composition and a manufacturing method thereof.
[實施發明的型態][Types of carrying out the invention]
以下說明本發明之液晶聚酯組成物、液晶聚酯組成物之製造方法、薄膜及薄膜之製造方法的實施型態。Embodiments of the liquid crystal polyester composition, the manufacturing method of the liquid crystal polyester composition, the film, and the manufacturing method of the film according to the present invention will be described below.
≪液晶聚酯組成物≫ 實施型態的液晶聚酯組成物為含有下述液晶聚酯(A)與下述液晶聚酯(B)之液晶聚酯組成物。 實施型態的液晶聚酯組成物因含有前述液晶聚酯(A)與液晶聚酯(B),故介電損耗正切及加工特性之平衡優異。 ≪Liquid crystal polyester composition≫ The liquid crystal polyester composition according to the embodiment is a liquid crystal polyester composition containing the following liquid crystal polyester (A) and the following liquid crystal polyester (B). Since the liquid crystal polyester composition of the embodiment contains the aforementioned liquid crystal polyester (A) and liquid crystal polyester (B), it has an excellent balance between dielectric loss tangent and processing characteristics.
本說明書中,所謂液晶聚酯組成物為「加工特性優異者」表示,將加熱至藉由差示掃描熱量測定裝置所檢測的吸熱吸收峰之溫度以上的液晶聚酯組成物,於加熱後使其溫度下降時的液晶聚酯組成物之黏度上升程度小之意思。In this specification, the term "the liquid crystal polyester composition has excellent processing characteristics" means that the liquid crystal polyester composition is heated to a temperature higher than the endothermic absorption peak detected by a differential scanning calorimeter and is heated to This means that the viscosity of the liquid crystal polyester composition increases slightly when the temperature drops.
上述黏度上升程度可藉由下述差得到確認,該差為,液晶聚酯組成物藉由差示掃描熱量測定裝置所檢測出的吸熱吸收峰之頂點位置的溫度中之黏度,與自吸熱吸收峰的頂點位置之溫度下降20℃的時間點之黏度的差(η Tm-20 ℃-η Tm)。該差(η Tm-20 ℃-η Tm)的值越小,可評估為黏度上升的程度越小。 上述黏度上升程度亦可藉由下述比得到確認,例如,液晶聚酯組成物藉由差示掃描熱量測定裝置所檢測出的吸熱吸收峰之頂點位置的溫度中之黏度,與自吸熱吸收峰的頂點位置之溫度下降20℃的時間點之黏度的比(η Tm-20 ℃/η Tm)。該比(η Tm-20 ℃/η Tm)的值越小,可評估為黏度上升程度越小。 The above-mentioned degree of viscosity increase can be confirmed by the difference between the viscosity of the liquid crystal polyester composition at the temperature at the apex of the endothermic absorption peak detected by a differential scanning calorimeter and the self-endothermic absorption peak. The difference in viscosity at the time point when the temperature at the apex position drops by 20°C (eta Tm-20 °C - eta Tm ). The smaller the value of this difference (eta Tm-20 °C - eta Tm ), the smaller the degree of increase in viscosity. The above-mentioned degree of viscosity increase can also be confirmed by the following ratio, for example, the viscosity of the liquid crystal polyester composition at the temperature at the apex of the endothermic absorption peak detected by a differential scanning calorimeter, and the viscosity of the self-endothermic absorption peak. The ratio of viscosity at the time when the temperature at the top position drops by 20°C (η Tm-20 °C / eta Tm ). The smaller the value of this ratio (eta Tm-20 ° C./eta Tm ), the smaller the degree of increase in viscosity.
液晶聚酯組成物之介電損耗正切的值越低可表示介電損耗正切優異。 作為介電損耗正切及加工特性的平衡優異的液晶聚酯組成物,作為有關液晶聚酯組成物的較佳介電損耗正切之值,可例示出對於後述[介電特性評估]中之試驗片所測定的頻率10GHz中之介電損耗正切值為0.0010以下者。 所謂本說明書中之「介電特性」表示比電導率與介電損耗正切之相關特性。 作為有關液晶聚酯組成物的較佳介電特性,可例示出對於後述[介電特性評估]中之試驗片所測定的頻率10GHz中之比電導率值為3以上4以下,且頻率10GHz中之介電損耗正切值為0.0002以上0.0010以下者。 The lower the value of the dielectric loss tangent of the liquid crystal polyester composition, the better the dielectric loss tangent. As a liquid crystal polyester composition with an excellent balance between dielectric loss tangent and processing characteristics, as an example of a preferable dielectric loss tangent value of the liquid crystal polyester composition, a test piece in the [Dielectric Characteristics Evaluation] described below can be exemplified. The measured dielectric loss tangent value at a frequency of 10 GHz is 0.0010 or less. The so-called "dielectric properties" in this specification refer to the correlation properties between specific conductivity and dielectric loss tangent. Preferred dielectric properties of the liquid crystal polyester composition include a specific conductivity value of 3 or more and 4 or less at a frequency of 10 GHz measured on a test piece in [Dielectric Property Evaluation] described later. The dielectric loss tangent value is between 0.0002 and below 0.0010.
所謂本實施型態之液晶聚酯組成物所含有的液晶聚酯,其表示在熔融狀態顯示液晶性的聚酯,在450℃以下溫度為熔融者為佳。The liquid crystal polyester contained in the liquid crystal polyester composition of this embodiment means a polyester that exhibits liquid crystallinity in a molten state, preferably one that melts at a temperature of 450° C. or lower.
本實施型態的液晶聚酯組成物所含有的液晶聚酯係以作為原料單體僅使用芳香族化合物所成的全芳香族液晶聚酯者為佳。 液晶聚酯係以作為重複單位僅具有來自芳香族化合物的重複單位之全芳香族液晶聚酯者為佳。 The liquid crystal polyester contained in the liquid crystal polyester composition of this embodiment is preferably a fully aromatic liquid crystal polyester using only aromatic compounds as raw material monomers. The liquid crystal polyester is preferably a fully aromatic liquid crystal polyester having only repeating units derived from aromatic compounds.
作為液晶聚酯之典型例子,可舉出使芳香族羥基羧酸、芳香族二羧酸與選自由芳香族二醇、芳香族羥基胺及芳香族二胺所成群的至少1種化合物進行聚合(聚縮合)而成的聚合物;聚合複數種芳香族羥基羧酸所成的聚合物;將芳香族二羧酸與自由芳香族二醇、芳香族羥基胺及芳香族二胺所成群的至少1種化合物進行聚合而成的聚合物;將聚乙烯對苯二甲酸酯等聚酯與芳香族羥基羧酸進行聚合而成的聚合物。 其中,芳香族羥基羧酸、芳香族二羧酸、芳香族二醇、芳香族羥基胺及芳香族二胺亦可使用各獨立的一部分或全部經取代而可聚合的此等衍生物。 Typical examples of liquid crystal polyester include polymerization of aromatic hydroxycarboxylic acid, aromatic dicarboxylic acid, and at least one compound selected from the group consisting of aromatic diol, aromatic hydroxylamine, and aromatic diamine. Polymers formed by (polycondensation); polymers formed by polymerizing multiple aromatic hydroxycarboxylic acids; polymers composed of aromatic dicarboxylic acids and free aromatic diols, aromatic hydroxylamines and aromatic diamines A polymer formed by polymerizing at least one compound; a polymer formed by polymerizing polyesters such as polyethylene terephthalate and aromatic hydroxycarboxylic acid. Among them, aromatic hydroxycarboxylic acids, aromatic dicarboxylic acids, aromatic diols, aromatic hydroxylamines and aromatic diamines may also be polymerized derivatives in which a part or all of them are independently substituted.
作為如芳香族羥基羧酸及芳香族二羧酸之具有羧基的化合物之可聚合的衍生物之例子,可舉出將羧基變換為烷氧基羰基或芳基氧羰基之酯;將羧基變換為鹵化甲醯基的酸鹵化物;將羧基變換為醯基氧羰基之酸酐等。Examples of polymerizable derivatives of compounds having carboxyl groups such as aromatic hydroxycarboxylic acids and aromatic dicarboxylic acids include esters in which the carboxyl group is converted into an alkoxycarbonyl group or an aryloxycarbonyl group; and esters in which the carboxyl group is converted into Acid halides of halogenated formyl groups; acid anhydrides that convert carboxyl groups into acyloxycarbonyl groups, etc.
作為如芳香族羥基羧酸、芳香族二醇及芳香族羥基胺之具有羥基的化合物之可聚合的衍生物之例子,可舉出將羥基經醯化而變換為醯氧基的醯化物等。 作為如芳香族羥基胺及芳香族二胺之具有胺基的化合物之可聚合的衍生物之例子,可舉出將胺基經醯化而變換為醯胺基之醯化物等。 Examples of polymerizable derivatives of compounds having hydroxyl groups such as aromatic hydroxycarboxylic acids, aromatic diols, and aromatic hydroxylamines include chelate compounds in which a hydroxyl group is converted into a chelateoxy group through chelation. Examples of polymerizable derivatives of compounds having an amine group such as aromatic hydroxylamine and aromatic diamine include a chelate compound in which an amine group is converted into a amide group through chelation.
以下對於實施型態之液晶聚酯組成物所含有的液晶聚酯(A)及液晶聚酯(B)之詳細內容做說明。The details of the liquid crystal polyester (A) and the liquid crystal polyester (B) contained in the liquid crystal polyester composition of the embodiment will be described below.
<液晶聚酯(A)> 前述液晶聚酯(A)具有下述式(A1)所示重複單位、下述式(A2)所示重複單位與下述式(A3)所示重複單位, (A1)-O-Ar 1-CO- (A2)-CO-Ar 2-CO- (A3)-X-Ar 3-Y- (Ar 1表示伸苯基、亞萘基或亞聯苯基。 Ar 2及Ar 3各獨立表示伸苯基、亞萘基、亞聯苯基或下述式(A4)所示基。 X及Y各獨立表示氧原子或亞胺基(-NH-)。 Ar 1、Ar 2或Ar 3所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 (A4)-Ar 4-Z-Ar 5- (Ar 4及Ar 5各獨立表示伸苯基或亞萘基。 Z表示氧原子、硫原子、羰基、磺醯基或亞烷基)。 相對於構成前述液晶聚酯(A)的全重複單位之合計數(100%), 前述式(A1)所示重複單位的數目為30%以上80%以下。 <Liquid crystal polyester (A)> The liquid crystal polyester (A) has a repeating unit represented by the following formula (A1), a repeating unit represented by the following formula (A2), and a repeating unit represented by the following formula (A3), ( A1)-O-Ar 1 -CO- (A2)-CO-Ar 2 -CO- (A3)-X-Ar 3 -Y- (Ar 1 represents phenylene, naphthylene or biphenylene. Ar 2 and Ar 3 each independently represent a phenylene group, naphthylene group, biphenylene group or a group represented by the following formula (A4). X and Y each independently represent an oxygen atom or an imine group (-NH-). Ar 1 The hydrogen atoms in the aforementioned groups represented by Ar 2 or Ar 3 can each be independently substituted by a halogen atom, an alkyl group or an aryl group). (A4)-Ar 4 -Z-Ar 5 - (Ar 4 and Ar 5 each independently represent a phenylene group or a naphthylene group. Z represents an oxygen atom, a sulfur atom, a carbonyl group, a sulfonyl group or an alkylene group). The number of repeating units represented by the aforementioned formula (A1) is 30% or more and 80% or less relative to the total number of all repeating units constituting the liquid crystal polyester (A) (100%).
對於液晶聚酯(A)中之各重複單位的比例如後詳述。The ratio of each repeating unit in the liquid crystal polyester (A) will be described in detail later.
由可使介電損耗正切更為優異的觀點來看,作為在上述所舉出的液晶聚酯(A),以具有下述式(A1)所示重複單位、下述式(A2)所示重複單位與下述式(A3)所示重複單位者為佳。From the viewpoint of making the dielectric loss tangent more excellent, the liquid crystal polyester (A) exemplified above has a repeating unit represented by the following formula (A1) and is represented by the following formula (A2) The repeating unit is preferably the repeating unit represented by the following formula (A3).
作為前述式(A1)~(A3)中之較佳前述Ar 1、前述Ar 2及前述Ar 3,可例示以下者。 Preferable examples of Ar 1 , Ar 2 and Ar 3 in the formulas (A1) to (A3) include the following.
(A1)-O-Ar 1-CO- (A2)-CO-Ar 2-CO- (A3)-O-Ar 3-O- (Ar 1、Ar 2及Ar 3各獨立表示伸苯基、亞萘基或亞聯苯基。 Ar 1、Ar 2或Ar 3所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 (A1)-O-Ar 1 -CO- (A2)-CO-Ar 2 -CO- (A3)-O-Ar 3 -O- (Ar 1 , Ar 2 and Ar 3 each independently represent phenylene group, phenylene group, Naphthyl or biphenylene group. The hydrogen atoms in the aforementioned groups represented by Ar 1 , Ar 2 or Ar 3 can each be independently substituted by a halogen atom, an alkyl group or an aryl group).
由可使介電損耗正切更為優異的觀點來看,具體而言,作為在上述所舉出的液晶聚酯(A),以具有下述式(A1)所示重複單位、下述式(A2)所示重複單位與下述式(A3)所示重複單位者為佳。From the viewpoint of making the dielectric loss tangent more excellent, specifically, the liquid crystal polyester (A) exemplified above has a repeating unit represented by the following formula (A1), the following formula ( The repeating unit represented by A2) and the repeating unit represented by the following formula (A3) are preferred.
作為前述式(A1)~(A3)中之較佳前述Ar 1、前述Ar 2及前述Ar 3,可例示出以下。 Examples of preferred Ar 1 , Ar 2 and Ar 3 in the formulas (A1) to (A3) include the following.
(A1)-O-Ar 1-CO- (A2)-CO-Ar 2-CO- (A3)-O-Ar 3-O- (Ar 1表示2,6-亞萘基、1,4-伸苯基或4,4’-亞聯苯基。 Ar 2及Ar 3各獨立表示2,6-亞萘基、2,7-亞萘基、1,4-伸苯基、1,3-伸苯基或4,4’-亞聯苯基。 Ar 1、Ar 2或Ar 3所示前述基中之氫原子各獨立可由鹵素原子、碳數1~10的烷基或碳數6~20的芳基進行取代)。 (A1)-O-Ar 1 -CO- (A2)-CO-Ar 2 -CO- (A3)-O-Ar 3 -O- (Ar 1 represents 2,6-naphthylene, 1,4-ethylene phenyl or 4,4'-biphenylene. Ar 2 and Ar 3 each independently represent 2,6-naphthylene, 2,7-naphthylene, 1,4-phenylene, 1,3-phenylene. Phenyl or 4,4'-biphenylene. The hydrogen atoms in the aforementioned groups represented by Ar 1 , Ar 2 or Ar 3 can each independently consist of a halogen atom, an alkyl group with 1 to 10 carbon atoms, or an alkyl group with 6 to 20 carbon atoms. Aryl substitution).
作為可取代氫原子之前述鹵素原子,可舉出氟原子、氯原子、溴原子及碘原子。Examples of the halogen atom that can be substituted for the hydrogen atom include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom.
作為可取代氫原子之前述碳數1~10的烷基之例子,可舉出甲基、乙基、1-丙基、異丙基、1-丁基、異丁基、sec-丁基、tert-丁基、1-己基、2-乙基己基、1-辛基及1-癸基等。Examples of the alkyl group having 1 to 10 carbon atoms that can be substituted for a hydrogen atom include methyl, ethyl, 1-propyl, isopropyl, 1-butyl, isobutyl, sec-butyl, tert-butyl, 1-hexyl, 2-ethylhexyl, 1-octyl and 1-decyl, etc.
作為可取代氫原子的前述碳數6~20的芳基之例子,可舉出如苯基、鄰甲苯基、間甲苯基、對甲苯基等單環式芳香族基或如1-萘基、2-萘基等縮環式芳香族基。Examples of the aryl group having 6 to 20 carbon atoms that can be substituted for a hydrogen atom include monocyclic aromatic groups such as phenyl, o-tolyl, m-tolyl, and p-tolyl, or 1-naphthyl, 2-naphthyl and other condensed ring aromatic groups.
Ar 1、Ar 2或Ar 3所示前述基中之1個以上氫原子由前述鹵素原子、前述碳數1~10的烷基或前述碳數6~20的芳基進行取代之情況時,取代前述氫原子的基數對於每個Ar 1、Ar 2或Ar 3所示基而言,彼此獨立較佳為1個或2個,更佳為1個。 Ar 1、Ar 2或Ar 3所具有氫原子亦可不被上述基所取代。 When one or more hydrogen atoms in the aforementioned group represented by Ar 1 , Ar 2 or Ar 3 are substituted by the aforementioned halogen atom, the aforementioned alkyl group having 1 to 10 carbon atoms, or the aforementioned aryl group having 6 to 20 carbon atoms, it is substituted The number of radicals of the aforementioned hydrogen atoms is preferably 1 or 2, more preferably 1, independently of each other represented by Ar 1 , Ar 2 or Ar 3 . The hydrogen atom possessed by Ar 1 , Ar 2 or Ar 3 does not need to be substituted by the above-mentioned group.
液晶聚酯(A)以含有具有萘結構之重複單位者為佳。含有具有萘結構的重複單位之液晶聚酯,與未含有具有萘結構的重複單位之液晶聚酯相比,有著更一層優異的介電損耗正切之傾向。The liquid crystal polyester (A) preferably contains a repeating unit having a naphthalene structure. Liquid crystal polyesters containing repeating units with a naphthalene structure tend to have a more excellent dielectric loss tangent than liquid crystal polyesters that do not contain repeating units with a naphthalene structure.
作為具有含有2價萘結構的重複單位之液晶聚酯,對於具有上述式(A1)所示重複單位、上述式(A2)所示重複單位與上述式(A3)所示重複單位之液晶聚酯,複數Ar 1、Ar 2及Ar 3的至少一個為亞萘基者為佳,以2,6-亞萘基者為較佳。 As a liquid crystal polyester having a repeating unit containing a divalent naphthalene structure, a liquid crystal polyester having a repeating unit represented by the above formula (A1), a repeating unit represented by the above formula (A2), and a repeating unit represented by the above formula (A3) , it is preferred that at least one of the plural Ar 1 , Ar 2 and Ar 3 is a naphthylene group, and a 2,6-naphthylene group is preferred.
液晶聚酯(A)中之在含有萘結構的重複單位個數基準的含有量,相對於液晶聚酯(A)中之全重複單位的合計數(100%)時以40%以上者為佳,以50%以上者為佳,以55%以上者為較佳,以60%以上者為更佳。藉由將含有萘結構的重複單位之含有量設定在上述下限值以上時,可更進一步地降低液晶聚酯之介電損耗正切。 液晶聚酯(A)中之在含有萘結構的重複單位個數基準的含有量,相對於液晶聚酯中之全重複單位的合計數(100%)時以90%以下者為佳,以85%以下者為較佳,以80%以下者為更佳。藉由將含有萘結構的重複單位之含有量設定在上述上限值以下時,可確保生產液晶聚酯之反應穩定性。 作為液晶聚酯(A)中之含有上述萘結構的重複單位之含有數值範圍之一例子,可為40%以上90%以下,亦可為50%以上85%以下,亦可為55%以上85%以下,亦可為60%以上80%以下。 The content of the liquid crystal polyester (A) based on the number of repeating units containing a naphthalene structure is preferably 40% or more relative to the total number of all repeating units (100%) in the liquid crystal polyester (A). , the one with more than 50% is better, the one with more than 55% is better, the one with more than 60% is better. By setting the content of the repeating unit containing the naphthalene structure above the above lower limit, the dielectric loss tangent of the liquid crystal polyester can be further reduced. The content of the liquid crystal polyester (A) based on the number of repeating units containing a naphthalene structure is preferably 90% or less relative to the total number of all repeating units in the liquid crystal polyester (100%), and is preferably 85% or less. The one with % or less is better, and the one with 80% or less is even better. By setting the content of repeating units containing a naphthalene structure below the above upper limit, reaction stability for producing liquid crystal polyester can be ensured. As an example of the numerical range of the repeating unit containing the naphthalene structure in the liquid crystal polyester (A), it can be 40% or more and 90% or less, it can be 50% or more and 85% or more, or it can be 55% or more and 85%. % or less, it can also be more than 60% and less than 80%.
具有上述式(A1)~(A3)所示重複單位之液晶聚酯具有以Ar 1及/或Ar 2為2,6-亞萘基的重複單位者為佳。 液晶聚酯(A)中,上述式(A1)~(A3)所示重複單位之Ar 1及/或Ar 2為2,6-亞萘基的重複單位的含有量,相對於液晶聚酯(A)中之全重複單位的合計數(100%)而言,在個數基準下,可含有40%以上,亦可含有40%以上90%以下,亦可含有50%以上85%以下,亦可含有55%以上85%以下,亦可含有60%以上80%以下。 The liquid crystal polyester having repeating units represented by the above formulas (A1) to (A3) preferably has repeating units in which Ar 1 and/or Ar 2 are 2,6-naphthylene groups. In the liquid crystal polyester (A), the content of the repeating unit Ar 1 and/or Ar 2 represented by the above formulas (A1) to (A3) is a 2,6-naphthylene group, relative to the liquid crystal polyester ( For the total number (100%) of all repeating units in A), based on the number basis, it may contain more than 40%, it may contain more than 40% and less than 90%, it may contain more than 50% and less than 85%, or it may contain more than 50% and less than 85%. It can contain more than 55% and less than 85%, and it can also contain more than 60% and less than 80%.
上述式(A1)所示重複單位為來自芳香族羥基羧酸的重複單位。 作為前述芳香族羥基羧酸,例如可舉出對羥基苯甲酸、間羥基安息香酸、2-羥基-6-萘甲酸、2-羥基-3-萘甲酸、1-羥基-5-萘甲酸、4-羥基-4’-羧基二苯基醚,或此等芳香族羥基羧酸的芳香環之氫原子的一部分由選自由烷基、芳基及鹵素原子所成群的取代基進行取代而成的芳香族羥基羧酸。前述芳香族羥基羧酸在液晶聚酯之製造中,可單獨使用,亦可組合2種以上使用。 作為上述式(A1)所示重複單位,Ar 1以1,4-伸苯基的重複單位(例如,來自4-羥基安息香酸的重複單位)及Ar 1以2,6-亞萘基的重複單位(例如,來自6-羥基-2-萘甲酸的重複單位)為佳。 The repeating unit represented by the above formula (A1) is a repeating unit derived from an aromatic hydroxycarboxylic acid. Examples of the aromatic hydroxycarboxylic acid include p-hydroxybenzoic acid, m-hydroxybenzoic acid, 2-hydroxy-6-naphthoic acid, 2-hydroxy-3-naphthoic acid, 1-hydroxy-5-naphthoic acid, 4 -Hydroxy-4'-carboxydiphenyl ether, or a part of the hydrogen atoms of the aromatic ring of these aromatic hydroxycarboxylic acids is substituted with a substituent selected from the group consisting of alkyl groups, aryl groups and halogen atoms. Aromatic hydroxycarboxylic acid. The aromatic hydroxycarboxylic acid mentioned above can be used alone or in combination of two or more kinds in the production of liquid crystal polyester. As the repeating unit represented by the above formula (A1), Ar 1 is a repeating unit of 1,4-phenylene group (for example, a repeating unit derived from 4-hydroxybenzoic acid) and Ar 1 is a repeating unit of 2,6-naphthylene group. Units (eg, repeating units from 6-hydroxy-2-naphthoic acid) are preferred.
上述式(A2)所示重複單位為來自芳香族二羧酸的重複單位。 作為前述芳香族二羧酸,例如可舉出對苯二甲酸、間苯二甲酸、聯苯基-4,4’-二羧酸、2,6-萘二羧酸、二苯基醚-4,4’-二羧酸、二苯基硫基醚-4,4’-二羧酸,或此等芳香族二羧酸的芳香環中之氫原子的一部分由選自由烷基、芳基及鹵素原子所成群的取代基進行取代而成的芳香族二羧酸。 前述芳香族二羧酸在液晶聚酯之製造中,可單獨使用,亦可組合2種以上使用。 作為上述式(A2)所示重複單位,以Ar 2為1,4-伸苯基之重複單位(例如,來自對苯二甲酸的重複單位)、以Ar 2為1,3-伸苯基之重複單位(例如,來自間苯二甲酸的重複單位)、以Ar 2為2,6-亞萘基之重複單位(例如,來自2,6-萘二羧酸的重複單位),及以Ar 2為二苯基醚-4,4’-二基之重複單位(例如,來自二苯基醚-4,4’-二羧酸的重複單位)為佳。 The repeating unit represented by the above formula (A2) is a repeating unit derived from an aromatic dicarboxylic acid. Examples of the aromatic dicarboxylic acid include terephthalic acid, isophthalic acid, biphenyl-4,4'-dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, and diphenyl ether-4 , 4'-dicarboxylic acid, diphenylthioether-4,4'-dicarboxylic acid, or a part of the hydrogen atoms in the aromatic ring of these aromatic dicarboxylic acids is selected from the group consisting of alkyl, aryl and An aromatic dicarboxylic acid substituted with a substituent group consisting of halogen atoms. The above-mentioned aromatic dicarboxylic acid can be used alone or in combination of two or more kinds in the production of liquid crystal polyester. As the repeating unit represented by the above formula (A2), Ar 2 is a repeating unit of 1,4-phenylene group (for example, a repeating unit derived from terephthalic acid), and Ar 2 is a repeating unit of 1,3-phenylene group. Repeating units (e.g., repeating units derived from isophthalic acid), Ar 2 as repeating units of 2,6-naphthylene (e.g., repeating units derived from 2,6-naphthalenedicarboxylic acid), and Ar 2 Preferably, they are repeating units of diphenylether-4,4'-diyl (for example, repeating units derived from diphenylether-4,4'-dicarboxylic acid).
上述式(A3)所示重複單位為來自芳香族二醇、芳香族羥基胺或芳香族二胺的重複單位。 作為芳香族二醇、芳香族羥基胺或芳香族二胺,例如可舉出4,4’-二羥基聯苯基、氫醌、甲基氫醌、間苯二酚、4,4’-二羥基二苯基酮、4,4’-二羥基二苯基醚、雙(4-羥基苯基)甲烷、1,2-雙(4-羥基苯基)乙烷、4,4’-二羥基二苯基碸、4,4’-二羥基二苯基硫基醚、2,6-二羥基萘、1,5-二羥基萘、4-胺基酚、1,4-苯二胺、4-胺基-4’-羥基聯苯基、4,4’-二胺基聯苯基。 前述芳香族二醇、芳香族羥基胺或芳香族二胺在液晶聚酯之製造中,可單獨使用,亦可組合2種以上使用。 作為上述式(A3)所示重複單位,以Ar 3為1,4-伸苯基之重複單位(例如,來自氫醌、4-胺基酚或1,4-苯二胺的重複單位)及以Ar 3為4,4’-亞聯苯基之重複單位(例如,來自4,4’-二羥基聯苯基、4-胺基-4’-羥基聯苯基或4,4’-二胺基聯苯基的重複單位)為佳。 The repeating unit represented by the above formula (A3) is a repeating unit derived from aromatic diol, aromatic hydroxylamine or aromatic diamine. Examples of the aromatic diol, aromatic hydroxylamine or aromatic diamine include 4,4'-dihydroxybiphenyl, hydroquinone, methylhydroquinone, resorcinol, and 4,4'-dihydroxybiphenyl. Hydroxydiphenyl ketone, 4,4'-dihydroxydiphenyl ether, bis(4-hydroxyphenyl)methane, 1,2-bis(4-hydroxyphenyl)ethane, 4,4'-dihydroxy Diphenyl sulfide, 4,4'-dihydroxydiphenylthioether, 2,6-dihydroxynaphthalene, 1,5-dihydroxynaphthalene, 4-aminophenol, 1,4-phenylenediamine, 4 -Amino-4'-hydroxybiphenyl, 4,4'-diaminobiphenyl. The aforementioned aromatic diol, aromatic hydroxylamine or aromatic diamine can be used alone or in combination of two or more types in the production of liquid crystal polyester. As the repeating unit represented by the above formula (A3), Ar 3 is the repeating unit of 1,4-phenylene group (for example, the repeating unit derived from hydroquinone, 4-aminophenol or 1,4-phenylenediamine) and Ar 3 is the repeating unit of 4,4'-biphenylene (for example, from 4,4'-dihydroxybiphenyl, 4-amino-4'-hydroxybiphenyl or 4,4'-dihydroxybiphenyl). The repeating unit of aminobiphenyl group) is preferred.
本說明書中所謂「來自」表示,原料單體在進行聚合時化學結構產生變化,但未產生其他結構變化的意思。The term "from" in this specification means that the chemical structure of the raw material monomer changes during polymerization, but no other structural changes occur.
其中所謂的來自,亦包含來自該化合物之可聚合的衍生物之情況的概念,例如,各重複單位亦可為來自芳香族羥基羧酸、芳香族二醇及芳香族羥基胺的各醯化物之重複單位。The so-called "derived" also includes the concept of originating from polymerizable derivatives of the compound. For example, each repeating unit may also be derived from each chelate compound of aromatic hydroxycarboxylic acid, aromatic diol and aromatic hydroxylamine. Repeating units.
且,實施型態之液晶聚酯組成物在特別要求良好耐熱性之情況時,此等取代基的數目越少越佳,特別以具有如烷基之取代基者為佳。Moreover, when the liquid crystal polyester composition of the embodiment is particularly required to have good heat resistance, the smaller the number of these substituents, the better, especially those having substituents such as alkyl groups.
液晶聚酯(A)中之前述式(A1)所示重複單位(以下亦稱為重複單位(A1))在個數基準下的含有量,相對於全重複單位之合計數(100%)而言為30%以上80%以下,以40%以上70%以下為佳,以45%以上65%以下為較佳。The content of the repeating unit represented by the aforementioned formula (A1) (hereinafter also referred to as repeating unit (A1)) in the liquid crystal polyester (A) on a number basis, relative to the total number of all repeating units (100%) It is preferably between 30% and below 80%, preferably between 40% and below 70%, and preferably above 45% and below 65%.
液晶聚酯(A)中之前述式(A2)所示重複單位(以下亦稱為重複單位(A2))在個數基準下的含有量,相對於全重複單位之合計數(100%)而言,以35%以下為佳,10%以上35%以下為較佳,以15%以上30%以下為更佳,以17.5%以上27.5%以下為特佳。The content of the repeating unit represented by the aforementioned formula (A2) (hereinafter also referred to as repeating unit (A2)) in the liquid crystal polyester (A) on a number basis, relative to the total number of all repeating units (100%) In other words, 35% or less is better, 10% or more and 35% or less is better, 15% or more and 30% or less is better, 17.5% or more and 27.5% or less is particularly good.
液晶聚酯(A)中,前述式(A3)所示重複單位(以下又稱為重複單位(A3)。)在個數基準下的含有量,相對於全重複單位的合計數(100%)而言,以35%以下為佳,以10%以上35%以下為較佳,以15%以上30%以下為更佳,以17.5%以上27.5%以下為特佳。The content of the repeating unit represented by the aforementioned formula (A3) (hereinafter referred to as repeating unit (A3)) in the liquid crystal polyester (A) on a number basis, relative to the total number of all repeating units (100%) In terms of ratio, 35% or less is better, 10% or more and 35% or less is better, 15% or more and 30% or less is better, 17.5% or more and 27.5% or less is particularly good.
液晶聚酯(A)中,重複單位(A1)的含有量越多,熔融流動性或耐熱性或強度・剛性更容易提高,但過多時,熔融溫度或熔融黏度容易變高,對於成形上的必要溫度容易變高。In liquid crystal polyester (A), the greater the content of the repeating unit (A1), the easier it is to improve melt fluidity, heat resistance, strength and rigidity. However, when too much, the melt temperature or melt viscosity is likely to be high, which is problematic for molding. The necessary temperature tends to become high.
液晶聚酯(A)中,重複單位(A2)的含有量與重複單位(A3)的含有量之比例以[重複單位(A2)的含有量]/[重複單位(A3)的含有量](數/數)表示,以0.9/1~1/0.9為佳,以0.95/1~1/0.95為較佳,以0.98/1~1/0.98為更佳。In the liquid crystal polyester (A), the ratio of the content of the repeating unit (A2) to the content of the repeating unit (A3) is [content of the repeating unit (A2)]/[content of the repeating unit (A3)] ( (number/number), 0.9/1 to 1/0.9 is preferred, 0.95/1 to 1/0.95 is preferred, and 0.98/1 to 1/0.98 is preferred.
另外,液晶聚酯(A)可具有各獨立的2種以上之重複單位(A1)~(A3)。又,液晶聚酯亦可具有重複單位(A1)~(A3)以外之重複單位,但該含有量相對於構成液晶聚酯(A)之全重複單位的合計數(100%),以10%以下為佳,以5%以下為較佳,以0%為更佳。In addition, the liquid crystal polyester (A) may have two or more independent repeating units (A1) to (A3). In addition, the liquid crystal polyester may have repeating units other than the repeating units (A1) to (A3). However, the content is 10% relative to the total number of all repeating units constituting the liquid crystal polyester (A) (100%). The following is preferred, below 5% is preferred, and 0% is preferred.
上述液晶聚酯(A)的重複單位(A1)之含有率、液晶聚酯(A)的重複單位(A2)之含有率及液晶聚酯(A)的重複單位(A3)之含有率的和在個數基準下不會超過100%。The sum of the content rate of the repeating unit (A1) of the liquid crystal polyester (A), the content rate of the repeating unit (A2) of the liquid crystal polyester (A), and the content rate of the repeating unit (A3) of the liquid crystal polyester (A) It will not exceed 100% based on the number of units.
本說明書中,各重複單位之數(各重複單位之聚合度)表示可藉由日本特開2000-19168號公報所記載的分析方法而求得的值。 具體而言,將液晶聚酯樹脂與超臨界狀態的低級醇(碳數1~3的醇)進行反應,解聚合前述液晶聚酯樹脂至衍生該重複單位之單體為止,作為解聚合生成物而得的衍生各重複單位之單體藉由液體層析法進行定量時,可算出各重複單位之數。 例如,液晶聚酯樹脂係由重複單位(A1)~(A3)所成之情況時的重複單位(A1)之數目,可藉由各衍生重複單位(A1)~(A3)的單體之莫耳濃度藉由液體層析法而算出,藉由算出將各衍生重複單位(A1)~(A3)的單體之莫耳濃度的合計作為100%時的衍生重複單位(A1)的單體之莫耳濃度的比例而可求得。 In this specification, the number of each repeating unit (the degree of polymerization of each repeating unit) represents a value that can be obtained by the analysis method described in Japanese Patent Application Laid-Open No. 2000-19168. Specifically, the liquid crystal polyester resin is reacted with a lower alcohol (alcohol having 1 to 3 carbon atoms) in a supercritical state, and the liquid crystal polyester resin is depolymerized until the monomer of the repeating unit is derived, as a depolymerization product. When the obtained monomers derived from each repeating unit are quantified by liquid chromatography, the number of each repeating unit can be calculated. For example, when the liquid crystal polyester resin is composed of repeating units (A1) to (A3), the number of repeating units (A1) can be determined by the number of monomers from which the repeating units (A1) to (A3) are derived. The molar concentration is calculated by liquid chromatography by calculating the molar concentration of the monomers derived from the repeating units (A1) to (A3) when the sum of the molar concentrations of the monomers derived from the repeating units (A1) to (A3) is taken as 100%. The ratio of molar concentration can be obtained.
<液晶聚酯(B)> 前述液晶聚酯(B)具有下述式(B1)所示重複單位, (B1)-O-Ar b1-CO- (Ar b1表示伸苯基、亞萘基或亞聯苯基。 Ar b1所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 相對於構成前述液晶聚酯(B)的全重複單位之合計數(100%),前述式(B1)所示重複單位的數目超過80%。 <Liquid crystal polyester (B)> The aforementioned liquid crystal polyester (B) has a repeating unit represented by the following formula (B1), (B1)-O-Ar b1 -CO- (Ar b1 represents a phenylene group, naphthylene group or Biphenylene group. Each of the hydrogen atoms in the aforementioned group represented by Ar b1 can be independently substituted by a halogen atom, an alkyl group or an aryl group). The number of repeating units represented by the aforementioned formula (B1) exceeds 80% relative to the total number (100%) of all repeating units constituting the aforementioned liquid crystal polyester (B).
作為前述Ar b1中之伸苯基、亞萘基及亞聯苯基,可舉出上述液晶聚酯(A)中所例示的相同基。 Examples of the phenylene group, naphthylene group and biphenylene group in Ar b1 include the same groups exemplified in the liquid crystal polyester (A).
作為Ar b1中之鹵素原子及烷基或芳基,可舉出上述液晶聚酯(A)中所例示的相同基。 Examples of the halogen atom, alkyl group or aryl group in Ar b1 include the same groups exemplified in the above-mentioned liquid crystal polyester (A).
液晶聚酯(B)中,前述式(B1)所示重複單位的含有比例越多下含於液晶聚酯組成物,抑制藉由溫度下降的黏度上升之作用越優異。 由該觀點來看,相對於構成前述液晶聚酯(B)的全重複單位之合計數(100%),前述式(B1)所示重複單位之數目超過80%,以85%以上100%以下者為佳,以90%以上100%以下者為佳,以95%以上100%以下者為較佳,以98%以上100%以下者為更佳,前述液晶聚酯(B)實質上僅由前述式(B1)所示重複單位而成(前述式(B1)所示重複單位的數目為100%)者為特佳。 In the liquid crystal polyester (B), the higher the content ratio of the repeating unit represented by the aforementioned formula (B1) is contained in the liquid crystal polyester composition, the more excellent the effect of suppressing an increase in viscosity due to a temperature drop will be. From this point of view, the number of repeating units represented by the aforementioned formula (B1) exceeds 80% with respect to the total number (100%) of all repeating units constituting the aforementioned liquid crystal polyester (B), and is 85% or more and 100% or less. Preferably, it is more than 90% and not more than 100%, more preferably not less than 95% and not more than 100%, more preferably not less than 98% and not more than 100%, the aforementioned liquid crystal polyester (B) is essentially only composed of Those composed of repeating units represented by the aforementioned formula (B1) (the number of repeating units represented by the aforementioned formula (B1) is 100%) are particularly preferred.
由含於液晶聚酯組成物,使因溫度下降而使黏度上升之抑制作用能更上一層優異的觀點來看,作為在上述可舉出的液晶聚酯(B), 前述式(B1)所示重複單位以含有下述式(B1-1)所示重複單位者為佳。 (B1-1)-O-Ar b1-1-CO- (Ar b1-1表示亞萘基。 Ar b1-1所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 From the viewpoint of being contained in a liquid crystal polyester composition and having an even better inhibitory effect on a rise in viscosity due to a drop in temperature, as the liquid crystal polyester (B) exemplified above, the liquid crystal polyester (B) represented by the above formula (B1) The repeating unit preferably contains the repeating unit represented by the following formula (B1-1). (B1-1)-O-Ar b1-1 -CO- (Ar b1-1 represents a naphthylene group. The hydrogen atoms in the aforementioned groups represented by Ar b1-1 can each be independently substituted by a halogen atom, an alkyl group or an aryl group. ).
對於相當於前述式(B1)的重複單位之合計數(100%),以前述式(B1-1)所示重複單位的數目超過50%且90%以下者為佳,以65%以上80%以下者為較佳。 液晶聚酯(B)中,若將前述式(B1-1)所示重複單位之含有比例設定在上述數值範圍內時,含於液晶聚酯組成物,抑制因溫度降下引起的黏度上升的作用可更上一層優異且可發揮優異的介電損耗正切。 Regarding the total number of repeating units (100%) corresponding to the aforementioned formula (B1), the number of repeating units represented by the aforementioned formula (B1-1) is preferably more than 50% and less than 90%, preferably 65% or more and 80% The following are better. In the liquid crystal polyester (B), when the content ratio of the repeating unit represented by the aforementioned formula (B1-1) is set within the above numerical range, the liquid crystal polyester composition has the effect of suppressing an increase in viscosity caused by a temperature drop. It can achieve a higher level of excellence and can exhibit excellent dielectric loss tangent.
更具體而言,作為在上述所舉出的液晶聚酯(B),前述式(B1)所示重複單位以含有下述式(B1-1)所示重複單位及下述式(B1-2)所示重複單位者為佳,以僅由下述式(B1-1)所示重複單位及下述式(B1-2)所示重複單位所成者為較佳。 (B1-1)-O-Ar b1-1-CO- (B1-2)-O-Ar b1-2-CO- (Ar b1-1表示亞萘基。 Ar b1-2表示伸苯基。 Ar b1-1或Ar b1-2所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 More specifically, as the liquid crystal polyester (B) exemplified above, the repeating unit represented by the aforementioned formula (B1) contains the repeating unit represented by the following formula (B1-1) and the following formula (B1-2 The repeating unit represented by ) is preferred, and the repeating unit represented by the following formula (B1-1) and the repeating unit represented by the following formula (B1-2) are preferred. (B1-1)-O-Ar b1-1 -CO- (B1-2)-O-Ar b1-2 -CO- (Ar b1-1 represents naphthylene group. Ar b1-2 represents phenylene group. Ar Each hydrogen atom in the aforementioned group represented by b1-1 or Ar b1-2 can be independently substituted by a halogen atom, an alkyl group or an aryl group).
作為前述Ar b1-1中之亞萘基,可舉出上述液晶聚酯(A)中所例示的相同基。 作為前述Ar b1-2中之伸苯基,可舉出上述液晶聚酯(A)中所例示的相同基。 Examples of the naphthylene group in Ar b1-1 include the same groups exemplified in the liquid crystal polyester (A). Examples of the phenylene group in Ar b1-2 include the same groups exemplified in the liquid crystal polyester (A).
作為Ar b1-1及Ar b1-2中之鹵素原子、烷基或芳基,可舉出上述液晶聚酯(A)中所例示的相同原子或相同基。 Examples of the halogen atom, alkyl group or aryl group in Ar b1-1 and Ar b1-2 include the same atoms or groups exemplified in the liquid crystal polyester (A).
更具體而言,作為在上述舉出的液晶聚酯(B),僅由前述式(B1)所示重複單位所成,前述式(B1)所示重複單位以含有下述式(B1-1)所示重複單位及下述式(B1-2)所示重複單位者為佳,以僅由下述式(B1-1)所示重複單位及下述式(B1-2)所示重複單位所成者為較佳。 (B1-1)-O-Ar b1-1-CO- (B1-2)-O-Ar b1-2-CO- (Ar b1-1表示2,6-亞萘基。 Ar b1-2表示1,4-伸苯基。 Ar b1-1或Ar b1-2所示前述基中之氫原子各獨立可由鹵素原子、碳數1~10的烷基或碳數6~20的芳基進行取代)。 More specifically, the liquid crystal polyester (B) exemplified above is composed only of repeating units represented by the aforementioned formula (B1). The repeating units represented by the aforementioned formula (B1) include the following formula (B1-1 ) and the repeating unit represented by the following formula (B1-2) are preferred, and only the repeating unit represented by the following formula (B1-1) and the repeating unit represented by the following formula (B1-2) What is achieved is better. (B1-1)-O-Ar b1-1 -CO- (B1-2)-O-Ar b1-2 -CO- (Ar b1-1 represents 2,6-naphthylene. Ar b1-2 represents 1 , 4-phenylene group. Each of the hydrogen atoms in the aforementioned group represented by Ar b1-1 or Ar b1-2 can be independently substituted by a halogen atom, an alkyl group with 1 to 10 carbon atoms, or an aryl group with 6 to 20 carbon atoms) .
上述式(B1)所示重複單位為來自芳香族羥基羧酸的重複單位。作為來自芳香族羥基羧酸的重複單位,可舉出與作為上述式(A1)所示重複單位所例示的重複單位的相同重複單位。The repeating unit represented by the above formula (B1) is a repeating unit derived from an aromatic hydroxycarboxylic acid. Examples of the repeating unit derived from the aromatic hydroxycarboxylic acid include the same repeating units exemplified as the repeating units represented by the above formula (A1).
實施型態的液晶聚酯可具有以下側面。 <15> 前述式(B1)所示重複單位含有下述式(B1-1)所示重複單位及下述式(B1-2)所示重複單位之情況時,相對於構成前述液晶聚酯(B)的全重複單位之合計數(100%)而言,作為一例子,可為 前述式(B1-1)所示重複單位的數目超過50%且90%以下, 前述式(B1-2)所示重複單位的數目可為10%以上且未達50%, 前述式(B1-1)所示重複單位的數目為65%以上80%以下, 前述式(B1-2)所示重複單位的數目可為20%以上35%以下之前述<1>~<10>中任一所記載的液晶聚酯組成物。 The liquid crystal polyester according to the embodiment may have the following side effects. <15> When the repeating unit represented by the aforementioned formula (B1) contains a repeating unit represented by the following formula (B1-1) and a repeating unit represented by the following formula (B1-2), relative to the composition of the aforementioned liquid crystal polyester ( For the total number of all repeating units (100%) of B), as an example, it can be The number of repeating units represented by the aforementioned formula (B1-1) exceeds 50% and is less than 90%, The number of repeating units represented by the aforementioned formula (B1-2) may be more than 10% and less than 50%, The number of repeating units represented by the aforementioned formula (B1-1) is not less than 65% and not more than 80%, The number of repeating units represented by the aforementioned formula (B1-2) may be 20% or more and 35% or less of the liquid crystal polyester composition described in any one of the aforementioned <1> to <10>.
且,液晶聚酯(B)可具有各獨立之2種以上前述式(B1)所示重複單位。又,液晶聚酯雖亦可具有前述式(B1)所示重複單位以外的重複單位,但該含有量相對於構成液晶聚酯(B)之全重複單位的合計數(100%)而言,以10%以下為佳,以5%以下為較佳,以0%為更佳。Furthermore, the liquid crystal polyester (B) may have two or more independent repeating units represented by the aforementioned formula (B1). In addition, although the liquid crystal polyester may have repeating units other than the repeating units represented by the aforementioned formula (B1), the content is relative to the total number (100%) of all repeating units constituting the liquid crystal polyester (B). It is preferably less than 10%, more preferably less than 5%, and even more preferably 0%.
在上述所例示中,作為液晶聚酯(A)與液晶聚酯(B)的種類之特佳組合,實施型態的液晶聚酯可具有以下側面。In the above illustration, as a particularly optimal combination of types of liquid crystal polyester (A) and liquid crystal polyester (B), the liquid crystal polyester of the embodiment can have the following side effects.
<16> 液晶聚酯(A)為具有下述式(A1)所示重複單位、下述式(A2)所示重複單位與下述式(A3)所示重複單位的液晶聚酯, 較佳的液晶聚酯(A)為僅由下述式(A1)所示重複單位、下述式(A2)所示重複單位與下述式(A3)所示重複單位所成的液晶聚酯, (A1)-O-Ar 1-CO- (A2)-CO-Ar 2-CO- (A3)-O-Ar 3-O- (Ar 1表示2,6-亞萘基。 Ar 2及Ar 3各獨立表示2,6-亞萘基或1,4-伸苯基。 Ar 1、Ar 2或Ar 3所示前述基中之氫原子各獨立亦可由鹵素原子、碳數1~10的烷基或碳數6~20的芳基進行取代)。 液晶聚酯(B)僅由下述式(B1-1)所示重複單位及下述式(B1-2)所示重複單位所成的前述<1>~<10>、<15>中任一所記載的液晶聚酯組成物。 (B1-1)-O-Ar b1-1-CO- (B1-2)-O-Ar b1-2-CO- (Ar b1-1表示2,6-亞萘基。 Ar b1-2表示1,4-伸苯基。 Ar b1-1或Ar b1-2所示前述基中之氫原子各獨立可由鹵素原子、碳數1~10的烷基或碳數6~20的芳基進行取代)。 又,該<16>所記載的液晶聚酯組成物中之前述液晶聚酯(A)與前述液晶聚酯(B)之含有量比率以質量比表示時,液晶聚酯(A)/液晶聚酯(B)=95/5~25/75者為佳,以95/5~30/70者為佳,以95/5~40/60者為佳,以95/5~50/50者為佳,以95/5~50/50(但除去50/50)者為較佳,以90/10~60/40者為更佳,作為另一側面,以80/20~30/70者為佳,以80/20~60/40者為較佳,以70/30~60/40者為更佳。 <16> The liquid crystal polyester (A) is preferably a liquid crystal polyester having a repeating unit represented by the following formula (A1), a repeating unit represented by the following formula (A2), and a repeating unit represented by the following formula (A3). The liquid crystal polyester (A) is a liquid crystal polyester composed only of repeating units represented by the following formula (A1), repeating units represented by the following formula (A2), and repeating units represented by the following formula (A3), ( A1)-O-Ar 1 -CO- (A2)-CO-Ar 2 -CO- (A3)-O-Ar 3 -O- (Ar 1 represents 2,6-naphthylene group. Each of Ar 2 and Ar 3 Independently represents 2,6-naphthylene or 1,4-phenylene. The hydrogen atoms in the aforementioned groups represented by Ar 1 , Ar 2 or Ar 3 each independently can also be composed of a halogen atom, an alkyl group with 1 to 10 carbon atoms or substituted with an aryl group having 6 to 20 carbon atoms). The liquid crystal polyester (B) consists only of any of the aforementioned <1> to <10> and <15> consisting of repeating units represented by the following formula (B1-1) and repeating units represented by the following formula (B1-2). A described liquid crystal polyester composition. (B1-1)-O-Ar b1-1 -CO- (B1-2)-O-Ar b1-2 -CO- (Ar b1-1 represents 2,6-naphthylene. Ar b1-2 represents 1 , 4-phenylene group. Each of the hydrogen atoms in the aforementioned group represented by Ar b1-1 or Ar b1-2 can be independently substituted by a halogen atom, an alkyl group with 1 to 10 carbon atoms, or an aryl group with 6 to 20 carbon atoms) . Furthermore, when the content ratio of the liquid crystal polyester (A) and the liquid crystal polyester (B) in the liquid crystal polyester composition described in <16> is expressed as a mass ratio, the liquid crystal polyester (A)/liquid crystal polyester Ester (B)=95/5~25/75 is better, 95/5~30/70 is better, 95/5~40/60 is better, 95/5~50/50 is better As for the best, 95/5 to 50/50 (excluding 50/50) is better, 90/10 to 60/40 is even better, and on the other hand, 80/20 to 30/70 is better As for the best, 80/20~60/40 is better, and 70/30~60/40 is even better.
含有液晶聚酯(A)及液晶聚酯(B)的實施型態之液晶聚酯組成物的流動開始溫度以260℃以上為佳,以260℃以上400℃以下為較佳,以260℃以上380℃以下為更佳。 該液晶聚酯組成物之流動開始溫度越高,液晶聚酯組成物之耐熱性及強度有越提高之傾向。另一方面,液晶聚酯組成物的流動開始溫度超過400℃時,液晶聚酯組成物的熔融溫度或熔融黏度有變高之傾向。因此,對液晶聚酯組成物的成形為必要之溫度有變高的傾向。 The flow start temperature of the liquid crystal polyester composition of the embodiment containing the liquid crystal polyester (A) and the liquid crystal polyester (B) is preferably 260°C or higher, more preferably 260°C or higher and 400°C or lower, and 260°C or higher Below 380℃ is better. The higher the flow start temperature of the liquid crystal polyester composition, the higher the heat resistance and strength of the liquid crystal polyester composition tend to be. On the other hand, when the flow start temperature of the liquid crystal polyester composition exceeds 400°C, the melting temperature or melt viscosity of the liquid crystal polyester composition tends to become high. Therefore, the temperature necessary for molding the liquid crystal polyester composition tends to become higher.
又,作為前述液晶聚酯(A)的流動開始溫度之較佳值,可舉出與作為實施型態之液晶聚酯組成物的流動開始溫度所例示的各數值之相同數值。Preferable values of the flow start temperature of the liquid crystal polyester (A) include the same values as those illustrated as the flow start temperature of the liquid crystal polyester composition according to the embodiment.
又,作為前述液晶聚酯(B)之流動開始溫度的較佳值,可舉出與作為實施型態的液晶聚酯組成物之流動開始溫度所例示的各數值之相同數值。Preferable values of the flow start temperature of the liquid crystal polyester (B) include the same values as those exemplified as the flow start temperature of the liquid crystal polyester composition according to the embodiment.
本說明書中,液晶聚酯組成物的流動開始溫度又稱為液流溫度或流動溫度,成為液晶聚酯之分子量的目標溫度(參照小出直之編,「液晶聚合物-合成・成形・應用-」、CMC股份有限公司,1987年6月5日,p.95)。 流動開始溫度為使用流量測試儀,將液晶聚酯組成物在9.8MPa(100kg/cm 2)的負載下以4℃/分鐘的速度一邊昇溫一邊使其熔融,由內徑1mm及長度10mm之噴嘴擠壓出時,顯示前述液晶聚酯組成物為4800Pa・s(48000泊)的黏度之溫度。 In this specification, the flow start temperature of the liquid crystal polyester composition is also called the liquid flow temperature or the flow temperature, and becomes the target temperature of the molecular weight of the liquid crystal polyester (refer to Nao Koide, "Liquid Crystal Polymer - Synthesis, Molding, Application - ”, CMC Co., Ltd., June 5, 1987, p.95). The flow start temperature is to use a flow tester to melt the liquid crystal polyester composition under a load of 9.8MPa (100kg/cm 2 ) at a speed of 4°C/min, through a nozzle with an inner diameter of 1mm and a length of 10mm. When extruded, the liquid crystal polyester composition shows a viscosity of 4800 Pa・s (48000 poise).
液晶聚酯組成物所含有的液晶聚酯之重量平均分子量(Mw)以50,000以上者為佳,以100,000以上者為較佳,以270,000以上者為更佳。 液晶聚酯組成物所含有的液晶聚酯之重量平均分子量(Mw)以1,000,000以下者為佳,以700,000以下者為較佳,以500,000以下者為更佳。 含於液晶聚酯組成物的液晶聚酯之重量平均分子量(Mw)中作為上述數值範圍之一例子,以50,000以上1,000,000以下者為佳,以100,000以上700,000以下者為較佳,以270,000以上500,000以下者為更佳。 液晶聚酯的重量平均分子量若為上述上限值以下時,可更上一層容易地進行各向同性優異的薄膜化加工。液晶聚酯之重量平均分子量若為上述下限值以上時,可更上一層良好地發揮機械強度,故較佳。 The weight average molecular weight (Mw) of the liquid crystal polyester contained in the liquid crystal polyester composition is preferably 50,000 or more, more preferably 100,000 or more, and more preferably 270,000 or more. The weight average molecular weight (Mw) of the liquid crystal polyester contained in the liquid crystal polyester composition is preferably 1,000,000 or less, more preferably 700,000 or less, and more preferably 500,000 or less. As an example of the above numerical range, the weight average molecular weight (Mw) of the liquid crystal polyester contained in the liquid crystal polyester composition is preferably from 50,000 to 1,000,000, preferably from 100,000 to 700,000, and from 270,000 to 500,000. The following are better. When the weight average molecular weight of the liquid crystal polyester is equal to or less than the above-mentioned upper limit, it can be further easily processed into a thin film with excellent isotropy. If the weight average molecular weight of the liquid crystal polyester is not less than the above-mentioned lower limit, it is preferable because the mechanical strength can be further improved.
於液晶聚酯組成物所含有的液晶聚酯之數平均分子量(Mn)以1,000以上者為佳,以5,000以上者為較佳,以7,000以上者為更佳。 於液晶聚酯組成物所含有的液晶聚酯之數平均分子量(Mn)以500,000以下者為佳,以300,000以下者為較佳,以100,000以下者為更佳。 於液晶聚酯組成物所含有的液晶聚酯之數平均分子量(Mn)中作為上述數值範圍的一例子,以1,000以上500,000以下者為佳,以5,000以上300,000以下者為較佳,以7,000以上100,000以下者為更佳。 液晶聚酯的數平均分子量為上述上限值以下時,可更上一層容易地進行各向同性優異的薄膜化加工。液晶聚酯的數平均分子量為上述下限值以上時,可更一層良好地發揮機械強度,故較佳。 The number average molecular weight (Mn) of the liquid crystal polyester contained in the liquid crystal polyester composition is preferably 1,000 or more, more preferably 5,000 or more, and more preferably 7,000 or more. The number average molecular weight (Mn) of the liquid crystal polyester contained in the liquid crystal polyester composition is preferably 500,000 or less, more preferably 300,000 or less, and more preferably 100,000 or less. As an example of the above-mentioned numerical range, the number average molecular weight (Mn) of the liquid crystal polyester contained in the liquid crystal polyester composition is preferably 1,000 to 500,000, preferably 5,000 to 300,000, and 7,000 or more. Those below 100,000 are better. When the number average molecular weight of the liquid crystal polyester is equal to or less than the above-mentioned upper limit, it can be easily processed into a thin film with excellent isotropy. When the number average molecular weight of the liquid crystal polyester is not less than the above-mentioned lower limit, it is preferable because it can exhibit better mechanical strength.
本說明書中,所謂各向同性優異的薄膜表示,對於薄膜之製膜方向(MD:Machine Direction)與MD之垂直方向(TD:Transverse Direction),含於薄膜的液晶聚酯之分子配向的方向差異較小的薄膜之意思。In this specification, the term "film with excellent isotropy" refers to the difference in the orientation of the molecules of the liquid crystal polyester contained in the film between the film's film-making direction (MD: Machine Direction) and the MD-perpendicular direction (TD: Transverse Direction). The meaning of smaller film.
於液晶聚酯組成物所含有的液晶聚酯之多分散度(Mw/Mn)雖無特別限定者,可例示出1.0以上4.0以下。The polydispersity (Mw/Mn) of the liquid crystal polyester contained in the liquid crystal polyester composition is not particularly limited, but can be exemplified by 1.0 or more and 4.0 or less.
其中,所謂實施型態之於液晶聚酯組成物所含有的液晶聚酯為,可含有前述液晶聚酯(A)與前述液晶聚酯(B)。In the embodiment, the liquid crystal polyester contained in the liquid crystal polyester composition may contain the above-mentioned liquid crystal polyester (A) and the above-mentioned liquid crystal polyester (B).
又,作為於液晶聚酯組成物所含有的前述液晶聚酯(A)之重量平均分子量(Mw)、數平均分子量(Mn)及多分散度(Mw/Mn)之值,可舉出與作為於液晶聚酯組成物所含有的液晶聚酯之各項目(重量平均分子量(Mw)、數平均分子量(Mn)及多分散度(Mw/Mn))所例示的各數值的相同數值。In addition, the values of the weight average molecular weight (Mw), number average molecular weight (Mn) and polydispersity (Mw/Mn) of the liquid crystal polyester (A) contained in the liquid crystal polyester composition include: The numerical values are the same as those illustrated in each item (weight average molecular weight (Mw), number average molecular weight (Mn), and polydispersity (Mw/Mn)) of the liquid crystal polyester contained in the liquid crystal polyester composition.
又,作為於液晶聚酯組成物所含有的前述液晶聚酯(B)之重量平均分子量(Mw)、數平均分子量(Mn)及多分散度(Mw/Mn)之值,可舉出與作為於液晶聚酯組成物所含有的液晶聚酯之各項目(重量平均分子量(Mw)、數平均分子量(Mn)及多分散度(Mw/Mn))所例示的各數值之相同數值。In addition, the values of the weight average molecular weight (Mw), number average molecular weight (Mn) and polydispersity (Mw/Mn) of the liquid crystal polyester (B) contained in the liquid crystal polyester composition include: The numerical values exemplified for each item (weight average molecular weight (Mw), number average molecular weight (Mn), and polydispersity (Mw/Mn)) of the liquid crystal polyester contained in the liquid crystal polyester composition are the same as those illustrated.
本說明書中,所謂「重量平均分子量」及「數平均分子量」表示,可藉由凝膠滲透層析法(GPC)分析而求得之依據測定標準聚苯乙烯的分子量所得之標準曲線,以標準聚苯乙烯換算而求得之值的意思。In this specification, the so-called "weight average molecular weight" and "number average molecular weight" mean that they can be obtained by gel permeation chromatography (GPC) analysis based on the standard curve obtained by measuring the molecular weight of standard polystyrene. The meaning of the value obtained by converting polystyrene.
實施型態之液晶聚酯組成物中含有,將前述液晶聚酯組成物以下述胺分解條件所得的胺分解物藉由下述分析條件之液體層析法分析在保持時間17.4~17.5分鐘範圍中所檢測之成分者為佳。 (胺分解條件) 混合前述液晶聚酯組成物與丁基胺,在200℃且2小時以上進行處理後,藉由在60℃的減壓處理而除去丁基胺,添加甲酸進行中和處理,得到前述胺分解物。 (分析條件) 管柱:基材(多孔質球狀二氧化矽)、修飾基(十八烷基)、膜厚3μm、3mmϕ×15cm 移動相:A)0.1體積% 乙酸水 B)0.1體積% 乙酸乙腈 坡度:以前述移動相A之比例90體積%、前述移動相B之比例10體積%開始流通液體,經30分鐘徐徐上升濃度至前述移動相B之比例100體積%為止,以前述移動相B的比例100體積%進行10分鐘測定 管柱溫度:45℃ 檢測器 :UV-254nm 流速 :0.4mL/分鐘 注入量 :1μL The liquid crystal polyester composition according to the embodiment contains an amine decomposition product obtained by subjecting the liquid crystal polyester composition to the following amine decomposition conditions, and the amine decomposition product is analyzed by liquid chromatography under the following analysis conditions, and the retention time is in the range of 17.4 to 17.5 minutes. The tested ingredients are the best. (Amine decomposition conditions) The liquid crystal polyester composition and butylamine are mixed and treated at 200°C for 2 hours or more, and then the butylamine is removed by a reduced pressure treatment at 60°C, and formic acid is added for neutralization to obtain the amine decomposition product. . (Analysis conditions) Column: base material (porous spherical silica), modified group (octadecyl), film thickness 3μm, 3mmϕ×15cm Mobile phase: A) 0.1 volume% acetic acid water B) 0.1 volume% acetic acid acetonitrile Slope: Start flowing the liquid with the proportion of the aforementioned mobile phase A of 90 volume % and the proportion of the aforementioned mobile phase B of 10 volume %. After 30 minutes, gradually increase the concentration to the proportion of the aforementioned mobile phase B of 100 volume %. 10 minutes measurement at 100 volume % ratio Column temperature: 45℃ Detector: UV-254nm Flow rate: 0.4mL/minute Injection volume: 1μL
上述胺分解條件中之丁基胺的使用量為可充分分解液晶聚酯組成物中之液晶聚酯的量。The amount of butylamine used in the above amine decomposition conditions is an amount that can fully decompose the liquid crystal polyester in the liquid crystal polyester composition.
在前述保持時間17.4~17.5分鐘的範圍所檢測之成分的將4-(4-羥基苯氧基)安息香酸作為標準物質,由前述液體層析法分析之色譜的吸收峰面積所求得之相對含有量相對於前述液晶聚酯組成物之總質量(100質量%)以0.5質量%以下者為佳,以0.1質量%以下者為較佳,以0.05質量%以下者為更佳。The relative values of the components detected in the aforementioned retention time range of 17.4 to 17.5 minutes were determined from the absorption peak area of the chromatogram analyzed by the aforementioned liquid chromatography using 4-(4-hydroxyphenoxy)benzoic acid as a standard substance. The content is preferably 0.5 mass% or less, more preferably 0.1 mass% or less, and more preferably 0.05 mass% or less relative to the total mass (100 mass%) of the liquid crystal polyester composition.
在前述保持時間17.4~17.5分鐘的範圍所檢測之成分的將4-(4-羥基苯氧基)安息香酸作為標準物質,由前述液體層析法分析之色譜的吸收峰面積所求得之相對含有量相對於前述液晶聚酯組成物之總質量(100質量%)以0.0001質量%以上者為佳,以0.005質量%以上者為較佳,以0.01質量%以上者為更佳。The relative values of the components detected in the aforementioned retention time range of 17.4 to 17.5 minutes were determined from the absorption peak area of the chromatogram analyzed by the aforementioned liquid chromatography using 4-(4-hydroxyphenoxy)benzoic acid as a standard substance. The content is preferably 0.0001 mass% or more, more preferably 0.005 mass% or more, and more preferably 0.01 mass% or more relative to the total mass (100 mass%) of the liquid crystal polyester composition.
作為前述成分的前述相對含有量之上述數值範圍的一例子,相對於前述聚酯組成物之總質量(100質量%),以0.0001質量%以上0.5質量%以下者為佳,以0.005質量%以上0.1質量%以下者為較佳,以0.01質量%以上0.05質量%以下者為更佳。 在前述保持時間17.4~17.5分鐘的範圍所檢測的成分之將4-(4-羥基苯氧基)安息香酸作為標準物質,由前述液體層析法分析的色譜之吸收峰面積所求得之相對含有量在上述數值範圍內時,可更一層容易進行各向同性優異的薄膜化加工,又可發揮更一層良好的機械強度。 As an example of the above-mentioned numerical range of the above-mentioned relative content of the above-mentioned components, relative to the total mass of the above-mentioned polyester composition (100 mass%), it is preferably 0.0001 mass% or more and 0.5 mass% or less, and 0.005 mass% or more The content is preferably 0.1 mass% or less, and the content is more than 0.01 mass% and 0.05 mass% or less is even more preferred. Among the components detected in the aforementioned retention time range of 17.4 to 17.5 minutes, 4-(4-hydroxyphenoxy)benzoic acid was used as a standard material and the relative ratio was determined from the absorption peak area of the chromatogram analyzed by the aforementioned liquid chromatography method. When the content is within the above numerical range, thin film processing with excellent isotropy can be more easily performed, and further good mechanical strength can be exerted.
前述液晶聚酯組成物中之前述液晶聚酯(A)與前述液晶聚酯(B)之含有量的比率,由介電損耗正切及加工特性之平衡優異的觀點來看,在質量比下以液晶聚酯(A)/液晶聚酯(B)=95/5~25/75者為佳,以95/5~30/70者為佳,以95/5~40/60者為佳,以95/5~50/50者為佳,以95/5~50/50(但,除50/50以外)者為較佳,以90/10~60/40者為更佳。 由可進一步優化機械強度之觀點來看,前述液晶聚酯(A)與前述液晶聚酯(B)之含有量的比率,在質量比下,以液晶聚酯(A)/液晶聚酯(B)=80/20~30/70者為佳,以80/20~60/40者為較佳,以70/30~60/40者為更佳。 The ratio of the content of the liquid crystal polyester (A) to the liquid crystal polyester (B) in the liquid crystal polyester composition is, from the viewpoint of excellent balance between dielectric loss tangent and processing characteristics, a mass ratio of Liquid crystal polyester (A)/liquid crystal polyester (B) =95/5~25/75 is better, 95/5~30/70 is better, 95/5~40/60 is better, 95/5 to 50/50 is preferred, 95/5 to 50/50 (except 50/50) is preferred, and 90/10 to 60/40 is preferred. From the viewpoint of further optimizing the mechanical strength, the ratio of the content of the liquid crystal polyester (A) to the liquid crystal polyester (B) is, in terms of mass ratio, liquid crystal polyester (A)/liquid crystal polyester (B). )=80/20~30/70 is better, 80/20~60/40 is better, and 70/30~60/40 is better.
相對於前述液晶聚酯組成物之總質量(100質量%),液晶聚酯之含有量的比例可為50質量%以上,亦可為80質量%以上,亦可為100質量%。The content ratio of the liquid crystal polyester may be 50 mass% or more, 80 mass% or more, or 100 mass% relative to the total mass (100 mass%) of the liquid crystal polyester composition.
相對於前述於液晶聚酯組成物所含有的液晶聚酯之總質量100質量%,前述液晶聚酯(A)及前述液晶聚酯(B)的合計含有量之比例可為50質量%以上,亦可為80質量%以上,亦可為100質量%。The ratio of the total content of the liquid crystal polyester (A) and the liquid crystal polyester (B) may be 50 mass % or more relative to 100 mass % of the total mass of the liquid crystal polyester contained in the liquid crystal polyester composition, It may be 80 mass % or more, or 100 mass %.
又,相對於前述液晶聚酯組成物之總質量(100質量%)的液晶聚酯(A)及液晶聚酯(B)之合計含有量的比例可為50質量%以上,亦可為80質量%以上,亦可為100質量%。Moreover, the ratio of the total content of the liquid crystal polyester (A) and the liquid crystal polyester (B) relative to the total mass (100 mass %) of the liquid crystal polyester composition may be 50 mass % or more, or may be 80 mass %. % or more, and may also be 100 mass%.
(液晶聚酯之製造方法) 液晶聚酯係由使對應構成此的重複單位之原料單體進行熔融聚合,視必要將所得之聚合物藉由進行固相聚合而製造者為佳。藉此,可在良好操作性下製造出耐熱性或強度・剛性高的高分子量之液晶聚酯。 熔融聚合亦可在觸媒存在下進行。作為該觸媒之例子,可舉出乙酸鎂、乙酸第一錫、四丁基鈦酸鹽、乙酸鉛、乙酸鈉、乙酸鉀、三氧化銻等金屬化合物,或4-(二甲基胺基)吡啶、1-甲基咪唑等含氮雜環式化合物,使用含氮雜環式化合物為佳。 (Production method of liquid crystal polyester) The liquid crystal polyester is preferably produced by melt-polymerizing raw material monomers corresponding to the repeating units constituting it, and optionally solid-phase polymerizing the resulting polymer. This makes it possible to produce high molecular weight liquid crystal polyester with high heat resistance and high strength and rigidity with good operability. Melt polymerization can also be carried out in the presence of a catalyst. Examples of the catalyst include metal compounds such as magnesium acetate, first tin acetate, tetrabutyl titanate, lead acetate, sodium acetate, potassium acetate, antimony trioxide, or 4-(dimethylamino) ) Nitrogen-containing heterocyclic compounds such as pyridine and 1-methylimidazole, it is better to use nitrogen-containing heterocyclic compounds.
<任意成分> 本實施型態之液晶聚酯組成物可進一步含有上述液晶聚酯以外的任意成分。 實施型態之液晶聚酯組成物中可在液晶聚酯組成物中之此等含有量(質量%)合計不會超過液晶聚酯組成物之總質量(100質量%)下而含有前述液晶聚酯(A)與前述液晶聚酯(B),與視必要所使用的其他任意成分。 <Optional ingredients> The liquid crystal polyester composition of this embodiment may further contain any components other than the above-mentioned liquid crystal polyester. The liquid crystal polyester composition of the embodiment may contain the aforementioned liquid crystal polyester in such a manner that the total content (mass %) of the liquid crystal polyester composition does not exceed the total mass of the liquid crystal polyester composition (100 mass %). Ester (A) and the aforementioned liquid crystal polyester (B), and other optional components used as necessary.
作為任意成分,可舉出填充劑、上述液晶聚酯以外之樹脂、難燃劑、賦予導電性的材劑、結晶核劑、紫外線吸收劑、抗氧化劑、制振劑、抗菌劑、防蟲劑、防臭劑、著色防止劑、熱穩定劑、脫模劑、帶電防止劑、可塑劑、滑劑、染料、發泡劑、制泡劑、黏度調整劑、界面活性劑等。Examples of optional components include fillers, resins other than the above-mentioned liquid crystal polyester, flame retardants, conductive materials, crystal nucleating agents, ultraviolet absorbers, antioxidants, vibration damping agents, antibacterial agents, and insect repellents. , deodorant, coloring inhibitor, heat stabilizer, release agent, antistatic agent, plasticizer, lubricant, dye, foaming agent, foaming agent, viscosity adjuster, surfactant, etc.
在上述所說明的液晶聚酯組成物因含有前述液晶聚酯(A)及前述液晶聚酯(B),與僅含有前述液晶聚酯(A)之情況時相比較,可抑制溫度下降所引起的黏度上升,提高加工特性。 液晶聚酯組成物中,抑制藉由溫度下降所引起的黏度上升,可藉由下述[固化速度評估]中之下述差(η Tm-20 ℃-η Tm)確認。以該評估所算出之數值越小,試料之固化速度越慢,藉由溫度降下所引起的黏度上升之程度越低,判斷加工特性為更良好。 Since the liquid crystal polyester composition described above contains the above-mentioned liquid crystal polyester (A) and the above-mentioned liquid crystal polyester (B), compared with the case where only the above-mentioned liquid crystal polyester (A) is contained, it can suppress the temperature drop caused by The viscosity increases and processing characteristics are improved. In the liquid crystal polyester composition, suppression of viscosity increase due to temperature drop can be confirmed by the following difference (eta Tm - 20 ° C. - eta Tm ) in the [Curing Speed Evaluation] below. The smaller the numerical value calculated from this evaluation is, the slower the curing speed of the sample is and the lower the degree of viscosity increase caused by the temperature drop, and the processing characteristics are judged to be better.
[固化速度評估] 使用流變儀(例如TA儀器股份有限公司製之Discovery HR-20),將測定對象的液晶聚酯組成物之試料,在比以差示掃描熱量測定裝置所檢測的吸熱吸收峰高的溫度下使其熔融後,測定以10℃/min的冷卻速度進行冷卻時之黏度。將測定條件記載於下述。算出各試料藉由差示掃描熱量測定裝置所檢測的吸熱吸收峰之頂點位置的溫度中之黏度,與自吸熱吸收峰之頂點位置的溫度下降20℃的時間點之黏度的比(η Tm-20 ℃/η Tm)。進一步算出各試料藉由差示掃描熱量測定裝置所檢測的吸熱吸收峰之頂點位置的溫度中之黏度,與自吸熱吸收峰之頂點位置的溫度下降20℃的時間點之黏度的差(η Tm-20 ℃-η Tm)。 測定開始溫度:比藉由差示掃描熱量測定裝置所檢測的吸熱吸收峰高之溫度 冷卻速度 :10℃/min 頻率 :1Hz 變形 :0.05 [Evaluation of curing speed] Using a rheometer (for example, Discovery HR-20 manufactured by TA Instruments Co., Ltd.), compare the endothermic absorption detected by a differential scanning calorimetry device with a sample of the liquid crystal polyester composition to be measured. After melting at the temperature of the peak height, the viscosity is measured when cooling at a cooling rate of 10°C/min. The measurement conditions are described below. Calculate the ratio of the viscosity of each sample at the temperature at the apex position of the endothermic absorption peak detected by a differential scanning calorimeter to the viscosity at the time point when the temperature at the apex position of the endothermic absorption peak drops by 20°C (eta Tm-20 °C /n Tm ). Further calculate the difference between the viscosity of each sample at the temperature at the apex position of the endothermic absorption peak detected by the differential scanning calorimetry device and the viscosity at the time point when the temperature at the apex position of the endothermic absorption peak dropped by 20°C (eta Tm-20 ℃ - η Tm ). Measurement starting temperature: The temperature higher than the endothermic absorption peak detected by the differential scanning calorimetry device Cooling rate: 10°C/min Frequency: 1Hz Deformation: 0.05
作為介電損耗正切及加工特性之平衡優異的液晶聚酯組成物,作為液晶聚酯組成物的黏度之上述差(η Tm-20 ℃-η Tm)的值之一例子,可為700Pa・s以下,可為600Pa・s以下,可為50Pa・s以上680Pa・s以下,可為50Pa・s以上650Pa・s以下,可為50Pa・s以上500Pa・s以下,可為100Pa・s以上400Pa・s以下。 As a liquid crystal polyester composition excellent in balance between dielectric loss tangent and processing characteristics, an example of the value of the above-mentioned difference in viscosity of the liquid crystal polyester composition (η Tm - 20 ℃ - η Tm ) is 700 Pa・s below, it can be below 600Pa・s, it can be above 50Pa・s and below 680Pa・s, it can be above 50Pa・s and below 650Pa・s, it can be above 50Pa・s and below 500Pa・s, it can be above 100Pa・s and below 400Pa・ s or less.
作為介電損耗正切及加工特性之平衡優異的液晶聚酯組成物,作為液晶聚酯組成物的黏度之上述比(η Tm-20 ℃/η Tm)的值之一例子,可為1.52以下,可為1以上1.51以下,可為1.3以上1.50以下。 As an example of a liquid crystal polyester composition having an excellent balance between dielectric loss tangent and processing characteristics, the viscosity of the liquid crystal polyester composition can be 1.52 or less as an example of the above-mentioned ratio (eta Tm-20 °C /eta Tm ). It can be above 1 and below 1.51, and it can be above 1.3 and below 1.50.
且,於液晶聚酯組成物所含有的液晶聚酯之藉由差示掃描熱量測定所檢測的吸熱吸收峰之溫度以250℃以上為佳,以250℃以上350℃以下者為較佳,以280℃以上340℃以下者為更佳,以300℃以上330℃以下者為特佳。 液晶聚酯的吸熱吸收峰之溫度若為上述下限值以上時,因耐熱性良好故較佳。 Furthermore, the temperature of the endothermic absorption peak detected by differential scanning calorimetry of the liquid crystal polyester contained in the liquid crystal polyester composition is preferably 250°C or higher, more preferably 250°C or higher and 350°C or lower, and 280°C or higher. The temperature between 300°C and 340°C is more preferred, and the temperature between 300°C and 330°C is particularly preferred. If the temperature of the endothermic absorption peak of the liquid crystal polyester is not less than the above-mentioned lower limit, it is preferable because it has good heat resistance.
液晶聚酯之吸熱吸收峰的溫度為,使用差示掃描熱量測定裝置(例如(股)島津製作所之「DSC-60A Plus」),測定自室溫(23℃)以10℃/分鐘的速度昇溫而得的液晶聚酯試料之吸熱吸收峰的頂點位置之溫度(℃)。The temperature of the endothermic absorption peak of liquid crystal polyester is measured using a differential scanning calorimetry device (such as Shimadzu Corporation's "DSC-60A Plus") by increasing the temperature from room temperature (23°C) at a rate of 10°C/min. The temperature (°C) at the top position of the endothermic absorption peak of the liquid crystal polyester sample.
液晶聚酯組成物因含有前述液晶聚酯(A)及前述液晶聚酯(B),故與僅含有前述液晶聚酯(B)之情況相比,藉由下述介電特性評估所測定的介電損耗正切之值為小。Since the liquid crystal polyester composition contains the above-mentioned liquid crystal polyester (A) and the above-mentioned liquid crystal polyester (B), compared with the case where only the above-mentioned liquid crystal polyester (B) is contained, the dielectric properties measured by the following evaluation are The value of dielectric loss tangent is small.
有關液晶聚酯組成物之介電特性可藉由下述[介電特性評估]而求得。The dielectric properties of the liquid crystal polyester composition can be obtained by the following [dielectric property evaluation].
[介電特性評估] 使用射出成形機(例如日精樹脂工業公司製之PNX40-5A),將測定對象之試料作為成形材料,製作出寬度64mm,長度64mm,厚度1mm之成形體,其次自兩面切出厚度0.2mm之試驗片。對於所得的試驗片,使用向量網路分析儀(例如keysight technology股份有限公司製之N5290A)及分裂圓柱諧振器(例如電磁(EM)實驗室股份有限公司製之CR710),測定10GHz中之比電導率及介電損耗正切。 ・測定環境:23℃,50%RH [Dielectric Characteristics Evaluation] Using an injection molding machine (such as PNX40-5A manufactured by Nissei Plastics Industry Co., Ltd.), the sample to be measured is used as a molding material to produce a molded body with a width of 64 mm, a length of 64 mm, and a thickness of 1 mm. Then, a test piece with a thickness of 0.2 mm is cut out from both sides. piece. For the obtained test piece, a vector network analyzer (such as N5290A manufactured by Keysight Technology Co., Ltd.) and a split cylindrical resonator (such as CR710 manufactured by Electromagnetic (EM) Laboratory Co., Ltd.) are used to measure the specific conductance in 10 GHz. rate and dielectric loss tangent. ・Measurement environment: 23℃, 50%RH
實施型態之液晶聚酯組成物對於上述[介電特性評估]中之試驗片進行測定的頻率10GHz中之比電導率的值以4以下者為佳,以3.8以下者為較佳,以3.6以下者為更佳。又,實施型態之液晶聚酯組成物對於上述[介電特性評估]中之試驗片進行測定的頻率10GHz中之比電導率的值可為3以上,亦可為3.2以上,亦可為3.4以上。 上述液晶聚酯組成物之上述比電導率值之上限值與下限值可自由組合。作為上述液晶聚酯組成物之上述比電導率的值之數值範圍的一例子,可為3以上4以下,可為3.2以上3.8以下,可為3.4以上3.6以下。 The liquid crystal polyester composition according to the embodiment preferably has a specific conductivity value of 4 or less at a frequency of 10 GHz measured on the test piece in the above [Dielectric Characteristics Evaluation], preferably 3.8 or less, and 3.6 or less. The following are better. In addition, the liquid crystal polyester composition of the embodiment may have a specific conductivity value of 3 or more, 3.2 or more, or 3.4 at a frequency of 10 GHz measured on the test piece in the above [Dielectric Characteristics Evaluation]. above. The upper limit and lower limit of the specific conductivity value of the liquid crystal polyester composition can be freely combined. As an example of the numerical range of the specific conductivity value of the liquid crystal polyester composition, it may be 3 or more and 4 or less, it may be 3.2 or more and 3.8 or less, and it may be 3.4 or more and 3.6 or less.
實施型態的液晶聚酯組成物中,對於上述[介電特性評估]中之試驗片進行測定的頻率10GHz中之介電損耗正切值以0.0010以下者為佳,以0.0009以下者為較佳,以0.0008以下者為更佳。又,實施型態之液晶聚酯組成物中,對於上述[介電特性評估]中之試驗片進行測定的頻率10GHz中之介電損耗正切值的下限值雖無特別限制,可為0.0002以上,可為0.0003以上,可為0.0004以上。 上述液晶聚酯組成物之上述介電損耗正切值的上限值與下限值可自由組合。作為上述液晶聚酯組成物之上述介電損耗正切值之數值範圍的一例子,可為0.0002以上0.0010以下,可為0.0003以上0.0009以下,可為0.0004以上0.0008以下。 In the liquid crystal polyester composition of the embodiment, the dielectric loss tangent value at a frequency of 10 GHz measured on the test piece in the above [Dielectric Characteristics Evaluation] is preferably 0.0010 or less, and more preferably 0.0009 or less. The one below 0.0008 is better. In addition, in the liquid crystal polyester composition according to the embodiment, the lower limit of the dielectric loss tangent value at a frequency of 10 GHz measured on the test piece in the above [Dielectric Characteristics Evaluation] is not particularly limited, but may be 0.0002 or more. , can be more than 0.0003, can be more than 0.0004. The upper limit and lower limit of the dielectric loss tangent value of the liquid crystal polyester composition can be freely combined. As an example of the numerical range of the dielectric loss tangent value of the liquid crystal polyester composition, it may be 0.0002 or more and 0.0010 or less, it may be 0.0003 or more and 0.0009 or less, and it may be 0.0004 or more and 0.0008 or less.
液晶聚酯組成物因含有前述液晶聚酯(A)及前述液晶聚酯(B),與僅含有前述液晶聚酯(A)之情況,及僅含有前述液晶聚酯(B)之情況相比較,可提高機械強度值。 有關液晶聚酯組成物之機械強度係將對於下述[彎曲特性評估]中之下述試驗片所測定的彎曲強度及彎曲彈性率作為指標而進行評估。 Since the liquid crystal polyester composition contains the above-mentioned liquid crystal polyester (A) and the above-mentioned liquid crystal polyester (B), compared with the case where it only contains the above-mentioned liquid crystal polyester (A), and the case where it only contains the above-mentioned liquid crystal polyester (B) , which can improve the mechanical strength value. The mechanical strength of the liquid crystal polyester composition was evaluated using the bending strength and bending elastic modulus measured on the following test pieces in the following [Bending Characteristics Evaluation] as indicators.
[彎曲特性評估] 使用射出成形機(例如日精樹脂工業公司製之PNX40-5A),將測定對象之試料作為成形材料,製造出寬度12.7mm,長度127mm,厚度6.4mm的各例之棒狀試驗片。對於所得的棒狀試驗片,依據ASTM D790進行彎曲試驗,測定在23℃之彎曲強度及彎曲彈性率。 [Evaluation of bending characteristics] Using an injection molding machine (for example, PNX40-5A manufactured by Nissei Plastics Industry Co., Ltd.), the sample to be measured was used as a molding material to produce rod-shaped test pieces of each example with a width of 12.7 mm, a length of 127 mm, and a thickness of 6.4 mm. The obtained rod-shaped test piece was subjected to a bending test in accordance with ASTM D790, and the bending strength and bending elastic modulus at 23°C were measured.
實施型態之液晶聚酯組成物中,對於上述[彎曲特性評估]中之前述試驗片進行測定的彎曲強度,例如可為124MPa以上,可為130MPa以上,可為140MPa以上300MPa以下,可為150MPa以上200MPa以下。In the liquid crystal polyester composition according to the embodiment, the bending strength measured on the test piece in the above [Flexibility Evaluation] may be, for example, 124 MPa or more, 130 MPa or more, 140 MPa or more, 300 MPa or less, or 150 MPa. Above 200MPa and below.
實施型態的液晶聚酯組成物中,對於上述[彎曲特性評估]中之前述試驗片進行測定的彎曲彈性率,例如可為5GPa以上,可為5.5MPa以上20GPa以下,可為7MPa以上10GPa以下。In the liquid crystal polyester composition according to the embodiment, the bending elastic modulus measured on the test piece in the above [flexural characteristics evaluation] may be, for example, 5 GPa or more, 5.5 MPa or more and 20 GPa or less, or 7 MPa or more and 10 GPa or less. .
依據以上說明的實施型態之液晶聚酯組成物,因含有前述液晶聚酯(A)與液晶聚酯(B),而具有優異的介電損耗正切及加工特性之平衡。The liquid crystal polyester composition according to the embodiment described above contains the above-mentioned liquid crystal polyester (A) and liquid crystal polyester (B), and therefore has an excellent balance between dielectric loss tangent and processing characteristics.
液晶聚酯組成物具有優異加工特性,即經加熱的液晶聚酯組成物可抑制藉由其後溫度下降所引起的黏度上升,容易保持長時間的可加工狀態,且容易加工成為所望形狀。The liquid crystal polyester composition has excellent processing characteristics, that is, the heated liquid crystal polyester composition can suppress the increase in viscosity caused by the subsequent temperature drop, easily maintain a processable state for a long time, and can be easily processed into a desired shape.
[液晶聚酯組成物之製造方法] 本實施型態的液晶聚酯組成物之製造方法為含有混合前述液晶聚酯(A)與前述液晶聚酯(B)之方法。 [Production method of liquid crystal polyester composition] The manufacturing method of the liquid crystal polyester composition of this embodiment includes the method of mixing the said liquid crystal polyester (A) and the said liquid crystal polyester (B).
將預先個別進行聚合的液晶聚酯(A)與液晶聚酯(B)進行混合而可得到本實施型態之液晶聚酯組成物。The liquid crystal polyester composition of this embodiment can be obtained by mixing the liquid crystal polyester (A) and the liquid crystal polyester (B) that have been individually polymerized in advance.
實施型態的液晶聚酯組成物可將上述前述液晶聚酯(A)、前述液晶聚酯(B)及視必要使用的任意成分以一次或適當順序下進行混合而得。The liquid crystal polyester composition of the embodiment can be obtained by mixing the above-mentioned liquid crystal polyester (A), the above-mentioned liquid crystal polyester (B), and optional components at once or in an appropriate order.
作為前述混合,雖可藉由將粉末狀前述液晶聚酯(A)與粉末狀前述液晶聚酯(B)以混合機等進行混合而得到混合物,但以將前述粉末狀液晶聚酯(A)與前述粉末狀液晶聚酯(B)藉由混合機等進行混合後經熔融混練者為佳。本實施型態的液晶聚酯組成物可藉由將前述液晶聚酯(A)、前述液晶聚酯(B)及視必要使用的任意成分使用擠壓機進行熔融混練後,使其顆粒化者而提供。As the aforementioned mixing, a mixture can be obtained by mixing the powdered liquid crystal polyester (A) and the powdered liquid crystal polyester (B) using a mixer or the like. However, the powdered liquid crystal polyester (A) It is preferable that the powdery liquid crystal polyester (B) is mixed with a mixer and then melt-kneaded. The liquid crystal polyester composition of this embodiment can be obtained by melting and kneading the above-mentioned liquid crystal polyester (A), the above-mentioned liquid crystal polyester (B) and optional components using an extruder, and then pelletizing them. And provide.
對於實施型態之液晶聚酯組成物的製造方法,對於前述液晶聚酯(A)、前述液晶聚酯(B)及任意成分,可例示出與在上述≪液晶聚酯組成物≫說明的成分之相同成分。Regarding the manufacturing method of the liquid crystal polyester composition according to the embodiment, the liquid crystal polyester (A), the liquid crystal polyester (B) and any optional components can be exemplified by the components described in the above «Liquid crystal polyester composition» of the same ingredients.
前述液晶聚酯組成物之製造方法中,前述液晶聚酯(A)與前述液晶聚酯(B)之配合量的比率,由使介電損耗正切及加工特性之平衡優異的觀點來看,在質量比下,以液晶聚酯(A)/液晶聚酯(B)=95/5~25/75者為佳,以95/5~30/70者為佳,以95/5~40/60者為佳,以95/5~50/50者為佳,以95/5~50/50(但除50/50以外)者為較佳,以90/10~60/40者為更佳。 由可得到更優異的機械強度之觀點來看,前述液晶聚酯(A)與前述液晶聚酯(B)之配合量的比率,在質量比下以液晶聚酯(A)/液晶聚酯(B)=80/20~30/70者為佳,以80/20~60/40者為較佳,以70/30~60/40者為更佳。 In the method for producing the liquid crystal polyester composition, the ratio of the blending amounts of the liquid crystal polyester (A) and the liquid crystal polyester (B) is determined from the viewpoint of achieving an excellent balance between the dielectric loss tangent and the processing characteristics. In terms of mass ratio, liquid crystal polyester (A)/liquid crystal polyester (B) = 95/5~25/75 is better, 95/5~30/70 is better, and 95/5~40/60 is better. The better is 95/5 to 50/50, the better is 95/5 to 50/50 (but not 50/50), and the better is 90/10 to 60/40. From the viewpoint of obtaining more excellent mechanical strength, the ratio of the blending amounts of the liquid crystal polyester (A) and the liquid crystal polyester (B) is calculated as the mass ratio of liquid crystal polyester (A)/liquid crystal polyester ( B)=80/20~30/70 is better, 80/20~60/40 is better, 70/30~60/40 is better.
如此所得之液晶聚酯組成物,特別為液晶聚酯組成物之顆粒可適用於作為使用於後述薄膜之製造的薄膜成形材料用組成物。The liquid crystal polyester composition thus obtained, particularly the particles of the liquid crystal polyester composition, can be suitably used as a composition for film forming materials used in the production of films described below.
≪薄膜≫ 實施型態之薄膜為使用上述實施型態之液晶聚酯組成物而製作的薄膜。實施型態之薄膜可將實施型態之液晶聚酯組成物成形為薄膜狀而得。 作為本實施型態之薄膜,可例示出含有實施型態之液晶聚酯組成物的薄膜。 作為本實施型態之薄膜,可例示出由實施型態之液晶聚酯組成物所成的薄膜。 ≪Film≫ The film of the embodiment is a film produced using the liquid crystal polyester composition of the above embodiment. The film of the embodiment can be obtained by molding the liquid crystal polyester composition of the embodiment into a film shape. An example of the film of this embodiment is a film containing the liquid crystal polyester composition of the embodiment. An example of the film of this embodiment is a film made of the liquid crystal polyester composition of the embodiment.
實施型態的薄膜含有液晶聚酯(A)與液晶聚酯(B),可例示出以下薄膜。The film of the embodiment contains liquid crystal polyester (A) and liquid crystal polyester (B), and the following films can be exemplified.
一種含有液晶聚酯(A)與液晶聚酯(B)之薄膜,其中前述液晶聚酯(A)具有下述式(A1)所示重複單位、下述式(A2)所示重複單位與下述式(A3)所示重複單位, (A1)-O-Ar 1-CO- (A2)-CO-Ar 2-CO- (A3)-X-Ar 3-Y- (Ar 1表示伸苯基、亞萘基或亞聯苯基。 Ar 2及Ar 3各獨立表示伸苯基、亞萘基、亞聯苯基或下述式(A4)所示基。 X及Y各獨立表示氧原子或亞胺基(-NH-)。 Ar 1、Ar 2或Ar 3所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 (A4)-Ar 4-Z-Ar 5- (Ar 4及Ar 5各獨立表示伸苯基或亞萘基。 Z表示氧原子、硫原子、羰基、磺醯基或亞烷基)。 相對於構成前述液晶聚酯(A)之全重複單位的合計數(100%),前述式(A1)所示重複單位的數目為30%以上80%以下,前述液晶聚酯(B)具有下述式(B1)所示重複單位, (B1)-O-Ar b1-CO- (Ar b1表示伸苯基、亞萘基或亞聯苯基。 Ar b1所示前述基中之氫原子各獨立可由鹵素原子、烷基或芳基進行取代)。 相對於構成前述液晶聚酯(B)之全重複單位的合計數(100%),前述式(B1)所示重複單位的數目超過80%。 A film containing liquid crystal polyester (A) and liquid crystal polyester (B), wherein the liquid crystal polyester (A) has a repeating unit represented by the following formula (A1), a repeating unit represented by the following formula (A2) and the following The repeating unit represented by the formula (A3), (A1)-O-Ar 1 -CO- (A2)-CO-Ar 2 -CO- (A3)-X-Ar 3 -Y- (Ar 1 represents phenylene group , naphthylene group or biphenylene group. Ar 2 and Ar 3 each independently represent a phenylene group, naphthylene group, biphenylene group or a group represented by the following formula (A4). X and Y each independently represent an oxygen atom or Imine group (-NH-). The hydrogen atoms in the aforementioned groups represented by Ar 1 , Ar 2 or Ar 3 can each be independently substituted by a halogen atom, an alkyl group or an aryl group). (A4)-Ar 4 -Z-Ar 5 - (Ar 4 and Ar 5 each independently represent a phenylene group or a naphthylene group. Z represents an oxygen atom, a sulfur atom, a carbonyl group, a sulfonyl group or an alkylene group). The number of repeating units represented by the aforementioned formula (A1) is not less than 30% and not more than 80% relative to the total number (100%) of all repeating units constituting the aforementioned liquid crystal polyester (A), and the aforementioned liquid crystal polyester (B) has the following The repeating unit represented by the formula (B1), (B1)-O-Ar b1 -CO- (Ar b1 represents a phenylene group, naphthylene group or biphenylene group. The hydrogen atoms in the aforementioned groups represented by Ar b1 are each independent Can be substituted by halogen atoms, alkyl or aryl groups). The number of repeating units represented by the aforementioned formula (B1) exceeds 80% relative to the total number (100%) of all repeating units constituting the aforementioned liquid crystal polyester (B).
實施型態之薄膜亦可進一步含有前述液晶聚酯(A)及前述液晶聚酯(B)以外之任意成分。The film of the embodiment may further contain optional components other than the aforementioned liquid crystal polyester (A) and the aforementioned liquid crystal polyester (B).
對於實施型態之薄膜中之前述液晶聚酯(A)、前述液晶聚酯(B)及任意成分之種類及含有量,可例示出與上述≪液晶聚酯組成物≫所說明的內容之相同者。The types and contents of the liquid crystal polyester (A), the liquid crystal polyester (B) and optional components in the film of the embodiment can be exemplified by the same content as those described in the above "Liquid crystal polyester composition" By.
實施型態之薄膜可適用於印刷配線板等電子零件用薄膜用途上。實施型態之薄膜可提供為具備此作為絕緣材之基板(例如可撓性基板)或層合板(例如可撓性貼銅層合板)、印刷基板、印刷配線板、印刷迴路板等。The film according to the embodiment can be used as a film for electronic components such as printed wiring boards. The film of the embodiment can be provided as a substrate (for example, a flexible substrate) or a laminate (for example, a flexible copper-clad laminate), a printed substrate, a printed wiring board, a printed circuit board, etc. having this as an insulating material.
實施型態之薄膜的厚度雖無特別限定者,作為電子零件用薄膜的較佳厚度,以5μm以上50μm以下者為佳,以7μm以上40μm以下者為較佳,以10μm以上33μm以下者為更佳,以15μm以上20μm以下者為特佳。 且本說明書中,「厚度」為依據JIS規格(K7130-1992),測定無作為所選出的10處厚度而得的平均值。 Although the thickness of the film in the embodiment is not particularly limited, the preferred thickness of the film for electronic parts is 5 μm or more and 50 μm or less, more preferably 7 μm or more and 40 μm or less, and more preferably 10 μm or more and 33 μm or less. The best, the one with 15μm or more and 20μm or less is particularly good. In this specification, "thickness" is the average value of 10 selected thicknesses measured in accordance with JIS standards (K7130-1992).
相對於實施型態的薄膜之總質量100質量%之液晶聚酯的含有比例為50質量%以上100質量%以下,可為80質量%以上95質量%以下。The content ratio of the liquid crystal polyester relative to 100 mass% of the total mass of the film of the embodiment is 50 mass% or more and 100 mass% or less, and may be 80 mass% or more and 95 mass% or less.
過去將液晶聚酯作為成形材料而製膜中,因容易產生在製膜方向之分子配向,且藉由溫度下降會快速地產生黏度上升,有著難以提供各向同性優異的薄膜之問題。In the past, when liquid crystal polyester was used as a molding material for film formation, it was difficult to provide a film with excellent isotropy because molecular alignment in the direction of film formation was easy to occur, and the viscosity increased rapidly as the temperature dropped.
實施型態之薄膜因係將上述實施型態之液晶聚酯組成物作為原料而製造,故可在加工特性良好狀態下製膜,顯示優異各向同性且優異介電損耗正切。Since the film of the embodiment is produced using the liquid crystal polyester composition of the above embodiment as a raw material, it can be formed with good processing characteristics and exhibits excellent isotropy and excellent dielectric loss tangent.
≪薄膜之製造方法≫ 實施型態的薄膜之製造方法係含有將上述實施型態之液晶聚酯組成物作為成形材料而使薄膜進行熔融成形之方法。 ≪Production method of thin film≫ The method for producing a film according to an embodiment includes a method of melt-molding a film using the liquid crystal polyester composition of the above-mentioned embodiment as a molding material.
熔融成形法中,可加熱液晶聚酯組成物而使其軟化,可成形為所望形狀。In the melt molding method, the liquid crystal polyester composition can be heated and softened, and can be molded into a desired shape.
作為熔融成形法,可舉出射出成形法、T型模頭法或吹脹法等擠壓成形法、壓縮成形法、吹塑成形法、真空成形法及壓製成型,其中亦以吹脹法或T型模頭法為佳。Examples of melt molding methods include extrusion molding such as injection molding, T-die method, and inflation, compression molding, blow molding, vacuum molding, and press molding. Among them, inflation or The T-shaped die method is better.
過去將液晶聚酯作為成形材料進行製膜中,因容易產生在製膜方向之分子配向,且藉由溫度下降會快速地產生黏度上升,有著難以提供各向同性優異的薄膜之問題。In the past, when liquid crystal polyester was used as a molding material for film formation, it was difficult to provide a film with excellent isotropy because molecular alignment in the direction of film formation was easy to occur, and the viscosity increased rapidly as the temperature dropped.
依據實施型態的薄膜之製造方法中,因將上述實施型態之液晶聚酯組成物作為原料而製造,故可在加工特性良好狀態下進行製膜,且可顯示優異的介電損耗正切。 液晶聚酯組成物在薄膜之製造方法中,加工特性優異,即藉由經加熱的液晶聚酯組成物,可抑制其後的溫度下降所引起的黏度上升,故可容易保持長時間的可加工狀態。因此,依據實施型態的薄膜之製造方法,在製膜時可容易促進液晶聚酯之配向緩和,例如可容易實現各向同性優異的薄膜化加工。 [實施例] In the film manufacturing method according to the embodiment, since the liquid crystal polyester composition of the above embodiment is used as a raw material, the film can be formed with good processing characteristics and can exhibit excellent dielectric loss tangent. The liquid crystal polyester composition has excellent processing characteristics in the film manufacturing method. That is, the heated liquid crystal polyester composition can suppress the increase in viscosity caused by the subsequent temperature drop, so it can be easily maintained for a long time and can be processed condition. Therefore, according to the film manufacturing method of the embodiment, the alignment relaxation of the liquid crystal polyester can be easily promoted during film production, and for example, a thin film processing with excellent isotropy can be easily achieved. [Example]
其次表示實施例對本發明做進一步詳細說明,但本發明並未限定於以下實施例。Next, the present invention will be described in further detail using examples, but the present invention is not limited to the following examples.
≪測定・評估≫ [液晶聚酯試料之流動開始溫度的測定] 使用流量測試儀((股)島津製作所製之CFT-500型),將液晶聚酯試料約2g填充於附有具有內徑1mm及長度10mm之噴嘴的模具之氣缸中,在9.8MPa(100kg/cm 2)之負載下,一邊以4℃/分鐘的速度昇溫,一邊熔融液晶聚酯試料,自噴嘴擠壓出,測定顯示4800Pa・s(48000P)之黏度的溫度(FT)。 ≪Measurement・Evaluation≫ [Measurement of the flow start temperature of the liquid crystal polyester sample] Using a flow tester (Model CFT-500 manufactured by Shimadzu Corporation), approximately 2 g of the liquid crystal polyester sample was filled into a container with an inner diameter of 1 mm. In the cylinder of the mold with a nozzle length of 10mm, under a load of 9.8MPa (100kg/cm 2 ), while heating up at a rate of 4°C/min, the liquid crystal polyester sample is melted and extruded from the nozzle. The measurement shows 4800Pa The viscosity temperature (FT) of ・s(48000P).
[液晶聚酯試料的吸熱吸收峰之測定] 使用差示掃描熱量測定裝置((股)島津製作所製之DSC-60A Plus),一邊自室溫(23℃)以10℃/分鐘的速度下昇溫,一邊測定液晶聚酯試料之吸熱吸收峰,求得該頂點位置之溫度(℃)。 [Measurement of endothermic absorption peaks of liquid crystal polyester samples] Use a differential scanning calorimeter (DSC-60A Plus manufactured by Shimadzu Corporation) to measure the endothermic absorption peak of the liquid crystal polyester sample while raising the temperature from room temperature (23°C) at a rate of 10°C/min. Get the temperature (℃) of the vertex position.
[液晶聚酯試料之介電特性評估] 使用射出成形機(日精樹脂工業公司製之PNX40-5A),將在各實施例或比較例所得的液晶聚酯之顆粒或液晶聚酯組成物之顆粒作為成形材料,在如表1所示條件下,製作出寬度64mm,長度64mm,厚度1mm之成形體,其次自雙面切出厚度0.2mm之試驗片。對於所得的試驗片,使用向量網路分析儀(keysight technology股份有限公司製之N5290A)及分裂圓柱諧振器(電磁(EM)實驗室股份有限公司製之CR710),測定10GHz中之比電導率及介電損耗正切。 ・測定環境:23℃、50%RH [Evaluation of dielectric properties of liquid crystal polyester samples] Using an injection molding machine (PNX40-5A manufactured by Nissei Plastics Industry Co., Ltd.), the liquid crystal polyester particles or liquid crystal polyester composition particles obtained in each example or comparative example were used as molding materials, and the conditions shown in Table 1 were Next, a molded body with a width of 64mm, a length of 64mm, and a thickness of 1mm was produced, and then a test piece with a thickness of 0.2mm was cut out from both sides. The obtained test piece was measured for specific conductivity and Dielectric loss tangent. ・Measurement environment: 23℃, 50%RH
[液晶聚酯試料之固化速度評估] 使用流變儀(TA儀器股份有限公司製之Discovery HR-20),將在各實施例或比較例所得的液晶聚酯之顆粒或液晶聚酯組成物之顆粒作為試料,對在340℃使其熔融後以10℃/min的冷卻速度使其冷卻時的黏度進行測定。將測定條件記載於下述。算出各試料在差示掃描熱量測定裝置所檢測的吸熱吸收峰之頂點位置的溫度中之黏度,與自吸熱吸收峰之頂點位置的溫度下降20℃的時間點之黏度的比(η Tm-20 ℃/η Tm),及藉由差示掃描熱量測定裝置所檢測的吸熱吸收峰之頂點位置的溫度中之黏度,與自吸熱吸收峰之頂點位置的溫度下降20℃的時間點之黏度的差(η Tm-20 ℃-η Tm)。 測定開始溫度:340℃ 冷卻速度 :10℃/min 頻率 :1Hz 變形 :0.05 [Evaluation of curing speed of liquid crystal polyester samples] Using a rheometer (Discovery HR-20 manufactured by TA Instruments Co., Ltd.), the liquid crystal polyester particles or liquid crystal polyester compositions obtained in each example or comparative example were measured. The pellets were used as samples, and the viscosity was measured when the particles were melted at 340°C and then cooled at a cooling rate of 10°C/min. The measurement conditions are described below. Calculate the ratio of the viscosity of each sample at the temperature at the apex of the endothermic absorption peak detected by the differential scanning calorimeter to the viscosity at the time point when the temperature at the apex of the endothermic absorption peak drops by 20°C (eta Tm-20 °C / eta Tm ), and the difference between the viscosity at the temperature at the apex position of the endothermic absorption peak detected by the differential scanning calorimetry device and the viscosity at the time point when the temperature at the apex position of the endothermic absorption peak drops by 20°C (eta Tm- 20 ℃ - τ Tm ). Measurement starting temperature: 340℃ Cooling rate: 10℃/min Frequency: 1Hz Deformation: 0.05
[液晶聚酯試料之彎曲特性評估] 使用射出成形機(日精樹脂工業公司製之PNX40-5A),將在各實施例或比較例所得的液晶聚酯之顆粒或液晶聚酯組成物之顆粒作為成形材料,在如表1所示條件下,各製造出寬度12.7mm,長度127mm,厚度6.4mm之各例棒狀試驗片。其次,對於所得的棒狀試驗片,可依據ASTM D790進行彎曲試驗,測定在23℃之彎曲強度及彎曲彈性率。 [Evaluation of bending characteristics of liquid crystal polyester samples] Using an injection molding machine (PNX40-5A manufactured by Nissei Plastics Industry Co., Ltd.), the liquid crystal polyester particles or liquid crystal polyester composition particles obtained in each example or comparative example were used as molding materials, and the conditions shown in Table 1 were Below, each rod-shaped test piece with a width of 12.7mm, a length of 127mm, and a thickness of 6.4mm was manufactured. Secondly, the obtained rod-shaped test piece can be subjected to a bending test according to ASTM D790 to measure the bending strength and bending elastic modulus at 23°C.
[液晶聚酯試料的分子量之測定] 使用高速GPC裝置(Tosoh公司製之HLC-8220)、管柱(Tosoh公司製之TSKgel SuperHM-H(2根)、ϕ6.0mm×15cm)、溶劑(五氟酚/氯仿(重量比 35/65)),將在各實施例或比較例所得的液晶聚酯之顆粒或液晶聚酯組成物之顆粒經冷凍粉碎而成為粉末狀者作為試料,測定含在試料之液晶聚酯的數平均分子量(Mn)及重量平均分子量(Mw)。測定用試料溶液係由將試料2mg添加於五氟酚1.4g,在80℃溶解2小時,冷卻至室溫後,添加氯仿2.6g,進一步以溶劑(五氟酚/氯仿(重量比 35/65))稀釋2倍後,使用孔徑0.45μm之濾器進行過濾而調製。分子量為使用聚苯乙烯作為標準物質而算出。 [Measurement of molecular weight of liquid crystal polyester samples] A high-speed GPC device (HLC-8220 manufactured by Tosoh Corporation), a column (TSKgel SuperHM-H manufactured by Tosoh Corporation (2 pieces), φ6.0mm×15cm), and a solvent (pentafluorophenol/chloroform (weight ratio 35/65) were used )), the particles of the liquid crystal polyester or the particles of the liquid crystal polyester composition obtained in each example or comparative example were freeze-pulverized into powder form as a sample, and the number average molecular weight of the liquid crystal polyester contained in the sample was measured ( Mn) and weight average molecular weight (Mw). The sample solution for measurement was prepared by adding 2 mg of the sample to 1.4 g of pentafluorophenol, dissolving it at 80°C for 2 hours, cooling to room temperature, adding 2.6 g of chloroform, and further adding the solvent (pentafluorophenol/chloroform (weight ratio 35/65) )) After diluting 2 times, filter using a filter with a pore size of 0.45μm to prepare. The molecular weight was calculated using polystyrene as a standard substance.
[液晶聚酯之胺分解物的LC分析] 將實施例1~8的各液晶聚酯組成物之顆粒,及比較例1~2的各液晶聚酯之顆粒經冷凍粉碎而成為粉末狀,使用超高速液體色譜儀裝置(島津製作所製之Nexera),藉由下述條件而實施胺分解,進行LC分析。將4-(4-羥基苯氧基)安息香酸作為標準物質而使用,定量在保持時間17.4~5分鐘所檢測的成分自液體色譜的吸收峰面積求得含有量。 [LC analysis of amine decomposition products of liquid crystal polyester] The particles of each liquid crystal polyester composition of Examples 1 to 8 and the particles of each liquid crystal polyester of Comparative Examples 1 to 2 were freeze-pulverized into powder form, and an ultrahigh-speed liquid chromatograph (Nexera manufactured by Shimadzu Corporation) was used. ), decompose the amine under the following conditions, and perform LC analysis. 4-(4-Hydroxyphenoxy)benzoic acid was used as a standard substance, and the content of the component detected at a retention time of 17.4 to 5 minutes was determined from the absorption peak area of the liquid chromatograph.
(胺分解程序) 1)取出粉末狀試料約0.05g於平底燒瓶中 2)NMP(特級)30mL及丁基胺(特級)10mL以孔吸管加入於上述平底燒瓶中 3)將平底燒瓶設置於迴流裝置中,在設定為200℃之沙浴內,加熱至試料完全溶解為止 4)試料溶解後,再加熱2小時 5)將迴流裝置由沙浴中取出,在流入水之狀態下冷卻1小時,得到胺分解液 6)將平底燒瓶自迴流裝置取出,將胺分解液移至100mL的茄型燒瓶中 7)將平底燒瓶以甲醇進行2次清洗(計20mL),回收剩下的胺分解液 8)以蒸發器將甲醇及丁基胺以下述條件下除去,得到胺分解物 1.甲醇除去 水浴溫度:60℃ 蒸發器壓力:在100mmHg(約133hPa)開始進行5分鐘 2.除去丁基胺 水浴溫度:60℃ 蒸發器壓力:在50mmHg(約67hPa)15分鐘 9)於胺分解物中將甲酸(特級)1mL以孔吸管加入並中和液體,得到胺分解物(中和物) 10)輕輕振動容器使其混合,將胺分解物(中和物)移至50mL茄型燒瓶 11)一邊以NMP進行共洗,一邊冷卻至室溫,再加入NMP使其達到50mL,得到LC分析用試料,以下述測定條件進行LC分析 (Amine decomposition procedure) 1) Take out about 0.05g of the powdered sample into a flat-bottomed flask 2) Add 30 mL of NMP (special grade) and 10 mL of butylamine (special grade) into the above flat-bottomed flask with a straw. 3) Place the flat-bottomed flask in the reflux device, and heat it in a sand bath set to 200°C until the sample is completely dissolved. 4) After the sample is dissolved, heat for another 2 hours 5) Take out the reflux device from the sand bath and cool it for 1 hour with water flowing in to obtain the amine decomposition liquid 6) Take out the flat-bottomed flask from the reflux device and move the amine decomposition liquid into a 100mL eggplant-shaped flask. 7) Wash the flat-bottomed flask twice with methanol (20 mL in total) and recover the remaining amine decomposition liquid. 8) Use an evaporator to remove methanol and butylamine under the following conditions to obtain an amine decomposition product 1. Methanol removal Water bath temperature: 60℃ Evaporator pressure: start at 100mmHg (about 133hPa) for 5 minutes 2. Remove butylamine Water bath temperature: 60℃ Evaporator pressure: 15 minutes at 50mmHg (about 67hPa) 9) Add 1 mL of formic acid (special grade) to the amine decomposition product through a pipette and neutralize the liquid to obtain the amine decomposition product (neutralized product) 10) Gently shake the container to mix, and transfer the amine decomposition product (neutralized product) to a 50 mL eggplant-shaped flask 11) While co-washing with NMP, cool to room temperature, and then add NMP to reach 50 mL to obtain a sample for LC analysis. Perform LC analysis under the following measurement conditions.
(LC測定條件) 管柱:L-Column ODS,基材(多孔質球狀二氧化矽,高純度二氧化矽:二氧化矽99.99質量%以上)、修飾基(十八烷基),膜厚3μm,3mmϕ×15cm 移動相:A)0.1體積% 乙酸水 B)0.1體積% 乙酸乙腈 坡度:以前述移動相A的比例90體積%,前述移動相B的比例10體積%開始流通液體,經30分鐘徐徐上升濃度至前述移動相B之比例100體積%為止,以前述移動相B的比例100體積%進行10分鐘測定 管柱溫度:45℃ 檢測器 :UV-254nm 流速 :0.4mL/分鐘 LC分析用之試料注入量:1μL (LC measurement conditions) Column: L-Column ODS, base material (porous spherical silica, high-purity silica: silica 99.99 mass% or more), modified group (octadecyl), film thickness 3 μm, 3mmϕ×15cm Mobile phase: A) 0.1 volume% acetic acid water B) 0.1 volume% acetic acid acetonitrile Slope: Start flowing the liquid with the proportion of the aforementioned mobile phase A at 90 volume % and the proportion of the aforementioned mobile phase B at 10 volume %. After 30 minutes, gradually increase the concentration until the proportion of the aforementioned mobile phase B is 100 volume %. 10 minutes measurement at 100 volume % ratio Column temperature: 45℃ Detector: UV-254nm Flow rate: 0.4mL/minute Sample injection volume for LC analysis: 1 μL
且,LC裝置之構成如下述所示。 脱氣單位:DGU-20A5 送液單位:LC-30AD ×2 自動進樣器:SIL-30AC 管柱烤箱:CTO-20AC 吸光度檢測器:SPD-20A 系統控制器:CBM-20A 系統軟體:LabSolution Furthermore, the structure of the LC device is as follows. Degassing unit: DGU-20A5 Liquid delivery unit: LC-30AD ×2 Autosampler: SIL-30AC Tube column oven: CTO-20AC Absorbance detector: SPD-20A System controller: CBM-20A System software: LabSolution
≪製造≫ 以下敘述有關各液晶聚酯及液晶聚酯組成物之製造。 且液晶聚酯(a2)包含於本發明之組成物中的液晶聚酯(A)之概念。液晶聚酯(b1)包含於本發明之組成物中的液晶聚酯(B)之概念。 ≪Manufacturing≫ The following describes the production of each liquid crystal polyester and liquid crystal polyester composition. Furthermore, the liquid crystal polyester (a2) is included in the concept of the liquid crystal polyester (A) in the composition of the present invention. The liquid crystal polyester (b1) is included in the concept of the liquid crystal polyester (B) in the composition of the present invention.
[比較例1:液晶聚酯(a2)之製造] 於具備攪拌裝置、扭矩計、氮氣導入管、溫度計及迴流冷卻器之反應器中,放入2-羥基-6-萘甲酸1034.99g(5.5莫耳)、2,6-萘二羧酸378.33g(1.75莫耳)、對苯二甲酸83.07g(0.5莫耳)、氫醌272.52g(2.475莫耳,相對於2,6-萘二羧酸及對苯二甲酸的合計莫耳量而言0.225莫耳過剩)、乙酸酐1226.87g(12莫耳)及作為觸媒的1-甲基咪唑0.17g。反應器內之氣體由氮氣取代後,在氮氣流下一邊攪拌一邊經15分鐘自室溫升溫至145℃,在145℃進行1小時迴流。 [Comparative Example 1: Production of liquid crystal polyester (a2)] In a reactor equipped with a stirring device, a torque meter, a nitrogen inlet pipe, a thermometer and a reflux cooler, put 1034.99g (5.5 mol) of 2-hydroxy-6-naphthoic acid and 378.33g of 2,6-naphthalenedicarboxylic acid. (1.75 mol), 83.07g terephthalic acid (0.5 mol), 272.52g hydroquinone (2.475 mol, relative to the total molar amount of 2,6-naphthalene dicarboxylic acid and terephthalic acid, 0.225 molar excess), 1226.87g of acetic anhydride (12 moles) and 0.17g of 1-methylimidazole as a catalyst. After the gas in the reactor was replaced by nitrogen, the temperature was raised from room temperature to 145°C over 15 minutes while stirring under a nitrogen flow, and then refluxed at 145°C for 1 hour.
其次,將副產生的乙酸及未反應的乙酸酐一邊餾去,一邊經3小時30分鐘自145℃冷卻至310℃,在310℃保持3小時後,取出內容物,冷卻至室溫。將所得的固體物以粉碎機進行粉碎後,得到粉末狀液晶聚酯(a1)。該液晶聚酯(a1)之流動開始溫度為265℃。Next, while distilling off the by-produced acetic acid and unreacted acetic anhydride, the mixture was cooled from 145°C to 310°C over 3 hours and 30 minutes. After maintaining at 310°C for 3 hours, the contents were taken out and cooled to room temperature. The obtained solid material was pulverized with a pulverizer to obtain powdery liquid crystal polyester (a1). The flow start temperature of the liquid crystal polyester (a1) is 265°C.
將液晶聚酯(a1)在氮環境下,經50分鐘自室溫升溫至215℃,其次經1小時自215℃升溫至230℃,經11小時40分鐘自230℃升溫至300℃,在300℃保持10小時後,經固相聚合後得到粉末狀液晶聚酯(a2)。該液晶聚酯(a2)之流動開始溫度為328.7℃。 其次,使用2軸擠壓機(池貝鐵工股份有限公司製之PCM-30),將液晶聚酯(a2)藉由氣缸溫度345℃下造粒,得到液晶聚酯(a2)之顆粒。該造粒後之液晶聚酯(a2)的流動開始溫度為307.2℃。又,造粒後之液晶聚酯(a2)的吸熱吸收峰之頂點位置溫度為322℃。 The liquid crystal polyester (a1) was heated from room temperature to 215°C over 50 minutes in a nitrogen environment, then from 215°C to 230°C over 1 hour, from 230°C to 300°C over 11 hours and 40 minutes, and at 300°C After keeping for 10 hours, powdery liquid crystal polyester (a2) was obtained after solid-state polymerization. The flow start temperature of the liquid crystal polyester (a2) is 328.7°C. Next, using a 2-axis extruder (PCM-30 manufactured by Ikegai Iron Works Co., Ltd.), the liquid crystal polyester (a2) was granulated at a cylinder temperature of 345°C to obtain pellets of the liquid crystal polyester (a2). The flow start temperature of the granulated liquid crystal polyester (a2) is 307.2°C. Furthermore, the temperature at the apex of the endothermic absorption peak of the granulated liquid crystal polyester (a2) was 322°C.
[比較例2:液晶聚酯(b1)之製造] 依據日本特開2004-250620號公報所記載的實施例1所記載的方法,將2-羥基-6-萘甲酸1511.1g(8.03莫耳)及p-羥基安息香酸410.2g(2.97莫耳)作為原料,合成液晶聚酯(b1)。該液晶聚酯(b1)之流動開始溫度為303.5℃。 其次,使用2軸擠壓機(池貝鐵工股份有限公司製之PCM-30),將液晶聚酯(b1)以氣缸溫度320℃進行造粒,得到液晶聚酯(b1)之顆粒。該造粒後之液晶聚酯(b1)之流動開始溫度為291.8℃。又,造粒後之液晶聚酯(b1)的吸熱吸收峰之頂點位置溫度為312℃。 [Comparative Example 2: Production of liquid crystal polyester (b1)] According to the method described in Example 1 described in Japanese Patent Application Laid-Open No. 2004-250620, 1511.1 g (8.03 mol) of 2-hydroxy-6-naphthoic acid and 410.2 g (2.97 mol) of p-hydroxybenzoic acid were used as Raw material, synthetic liquid crystal polyester (b1). The flow start temperature of the liquid crystal polyester (b1) is 303.5°C. Next, using a 2-axis extruder (PCM-30 manufactured by Ikegai Iron Works Co., Ltd.), the liquid crystal polyester (b1) was granulated at a cylinder temperature of 320° C. to obtain pellets of the liquid crystal polyester (b1). The flow start temperature of the granulated liquid crystal polyester (b1) is 291.8°C. Furthermore, the temperature at the top of the endothermic absorption peak of the granulated liquid crystal polyester (b1) was 312°C.
[實施例1:液晶聚酯組成物(c)之製造] 將在上述所得的粉末狀液晶聚酯(a2)與粉末狀液晶聚酯(b1)以a2/b1=90/10之質量比進行混合,得到液晶聚酯組成物(c)。該液晶聚酯組成物(c)之流動開始溫度為323.0℃。其次,使用2軸擠壓機(池貝鐵工股份有限公司製之PCM-30),將液晶聚酯組成物(c)以氣缸溫度340℃進行造粒,得到液晶聚酯組成物(c)之顆粒。該造粒後之液晶聚酯組成物(c)的流動開始溫度為304.6℃。又,造粒後之液晶聚酯組成物(c)的吸熱吸收峰之頂點位置溫度為322℃。 [Example 1: Production of liquid crystal polyester composition (c)] The powdered liquid crystal polyester (a2) and the powdered liquid crystal polyester (b1) obtained above were mixed at a mass ratio of a2/b1=90/10 to obtain a liquid crystal polyester composition (c). The flow start temperature of the liquid crystal polyester composition (c) is 323.0°C. Next, the liquid crystal polyester composition (c) was granulated using a 2-axis extruder (PCM-30 manufactured by Ikegai Iron Works Co., Ltd.) at a cylinder temperature of 340° C. to obtain the liquid crystal polyester composition (c). Particles. The flow start temperature of the granulated liquid crystal polyester composition (c) was 304.6°C. Furthermore, the temperature at the apex of the endothermic absorption peak of the granulated liquid crystal polyester composition (c) was 322°C.
[實施例2:液晶聚酯組成物(d)之製造] 將在上述所得的粉末狀液晶聚酯(a2)與粉末狀液晶聚酯(b1)以a2/b1=80/20的質量比進行混合,得到液晶聚酯組成物(d)。該液晶聚酯組成物(d)的流動開始溫度為315.1℃。其次,使用2軸擠壓機(池貝鐵工股份有限公司製之PCM-30),將液晶聚酯組成物(d)在氣缸溫度330℃進行造粒後,得到液晶聚酯組成物(d)的顆粒。該造粒後之液晶聚酯組成物(d)的流動開始溫度為302.5℃。又,造粒後之液晶聚酯組成物(d)的吸熱吸收峰之頂點位置溫度為321℃。 [Example 2: Production of liquid crystal polyester composition (d)] The powdered liquid crystal polyester (a2) and powdered liquid crystal polyester (b1) obtained above were mixed at a mass ratio of a2/b1=80/20 to obtain a liquid crystal polyester composition (d). The flow start temperature of the liquid crystal polyester composition (d) is 315.1°C. Next, the liquid crystal polyester composition (d) was granulated using a 2-axis extruder (PCM-30 manufactured by Ikegai Iron Works Co., Ltd.) at a cylinder temperature of 330°C to obtain the liquid crystal polyester composition (d). particles. The flow start temperature of the granulated liquid crystal polyester composition (d) is 302.5°C. Furthermore, the temperature at the apex of the endothermic absorption peak of the granulated liquid crystal polyester composition (d) was 321°C.
[實施例3:液晶聚酯組成物(e)之製造] 將在上述所得的粉末狀液晶聚酯(a2)與粉末狀液晶聚酯(b1),以a2/b1=70/30的質量比進行混合,得到液晶聚酯組成物(e)。該液晶聚酯組成物(e)的流動開始溫度為312.5℃。其次,使用2軸擠壓機(池貝鐵工股份有限公司製之PCM-30),將液晶聚酯組成物(e)在氣缸溫度330℃進行造粒後,得到液晶聚酯組成物(e)的顆粒。該造粒後之液晶聚酯組成物(e)的流動開始溫度為302.2℃。又,造粒後之液晶聚酯組成物(e)的吸熱吸收峰之頂點位置溫度為319℃。 [Example 3: Production of liquid crystal polyester composition (e)] The powdered liquid crystal polyester (a2) and powdered liquid crystal polyester (b1) obtained above were mixed at a mass ratio of a2/b1=70/30 to obtain a liquid crystal polyester composition (e). The flow start temperature of the liquid crystal polyester composition (e) is 312.5°C. Next, the liquid crystal polyester composition (e) was granulated using a 2-axis extruder (PCM-30 manufactured by Ikegai Iron Works Co., Ltd.) at a cylinder temperature of 330°C to obtain the liquid crystal polyester composition (e). particles. The flow start temperature of the granulated liquid crystal polyester composition (e) is 302.2°C. Furthermore, the temperature at the apex of the endothermic absorption peak of the granulated liquid crystal polyester composition (e) was 319°C.
[實施例4:液晶聚酯組成物(f)之製造] 將在上述所得的粉末狀液晶聚酯(a2)與粉末狀液晶聚酯(b1),以a2/b1=60/40的質量比進行混合,得到液晶聚酯組成物(f)。該液晶聚酯組成物(f)的流動開始溫度為311.0℃。其次,使用2軸擠壓機(池貝鐵工股份有限公司製之PCM-30),將液晶聚酯組成物(f)在氣缸溫度325℃進行造粒後,得到液晶聚酯組成物(f)的顆粒。該造粒後之液晶聚酯組成物(f)的流動開始溫度為300.5℃。又,造粒後之液晶聚酯組成物(f)的吸熱吸收峰之頂點位置溫度為320℃。 [Example 4: Production of liquid crystal polyester composition (f)] The powdered liquid crystal polyester (a2) and the powdered liquid crystal polyester (b1) obtained above were mixed at a mass ratio of a2/b1=60/40 to obtain a liquid crystal polyester composition (f). The flow start temperature of the liquid crystal polyester composition (f) is 311.0°C. Next, the liquid crystal polyester composition (f) was granulated using a 2-axis extruder (PCM-30 manufactured by Ikegai Iron Works Co., Ltd.) at a cylinder temperature of 325°C to obtain the liquid crystal polyester composition (f). particles. The flow start temperature of the granulated liquid crystal polyester composition (f) is 300.5°C. Furthermore, the temperature at the apex of the endothermic absorption peak of the granulated liquid crystal polyester composition (f) was 320°C.
[實施例5:液晶聚酯組成物(g)之製造] 將在上述所得的粉末狀液晶聚酯(a2)與粉末狀液晶聚酯(b1),以a2/b1=50/50的質量比進行混合,得到液晶聚酯組成物(g)。該液晶聚酯組成物(g)的流動開始溫度為309.4℃。其次,使用2軸擠壓機(池貝鐵工股份有限公司製之PCM-30),將液晶聚酯組成物(g)在氣缸溫度325℃進行造粒後,得到液晶聚酯組成物(g)的顆粒。該造粒後之液晶聚酯組成物(g)的流動開始溫度為299.9℃。又,造粒後之液晶聚酯組成物(g)的吸熱吸收峰之頂點位置溫度為315℃。 [Example 5: Production of liquid crystal polyester composition (g)] The powdered liquid crystal polyester (a2) and the powdered liquid crystal polyester (b1) obtained above were mixed at a mass ratio of a2/b1=50/50 to obtain a liquid crystal polyester composition (g). The flow start temperature of the liquid crystal polyester composition (g) was 309.4°C. Next, the liquid crystal polyester composition (g) was granulated using a 2-axis extruder (PCM-30 manufactured by Ikegai Iron Works Co., Ltd.) at a cylinder temperature of 325°C to obtain the liquid crystal polyester composition (g). particles. The flow start temperature of the granulated liquid crystal polyester composition (g) was 299.9°C. Moreover, the temperature at the top position of the endothermic absorption peak of the liquid crystal polyester composition (g) after granulation was 315°C.
[實施例6:液晶聚酯組成物(h)之製造] 將在上述所得的粉末狀液晶聚酯(a2)與粉末狀液晶聚酯(b1)以a2/b1=40/60的質量比進行混合,得到液晶聚酯組成物(h)。該液晶聚酯組成物(h)的流動開始溫度為311.6℃。其次,使用2軸擠壓機(池貝鐵工股份有限公司製之PCM-30),將液晶聚酯組成物(h)在氣缸溫度325℃進行造粒後,得到液晶聚酯組成物(h)的顆粒。該造粒後之液晶聚酯組成物(h)的流動開始溫度為299.1℃。又,造粒後之液晶聚酯組成物(h)的吸熱吸收峰之頂點位置溫度為310℃。 [Example 6: Production of liquid crystal polyester composition (h)] The powdered liquid crystal polyester (a2) and the powdered liquid crystal polyester (b1) obtained above were mixed at a mass ratio of a2/b1=40/60 to obtain a liquid crystal polyester composition (h). The flow start temperature of the liquid crystal polyester composition (h) is 311.6°C. Next, the liquid crystal polyester composition (h) was granulated using a 2-axis extruder (PCM-30 manufactured by Ikegai Iron Works Co., Ltd.) at a cylinder temperature of 325°C to obtain the liquid crystal polyester composition (h). particles. The flow start temperature of the granulated liquid crystal polyester composition (h) was 299.1°C. Furthermore, the temperature at the top of the endothermic absorption peak of the granulated liquid crystal polyester composition (h) was 310°C.
[實施例7:液晶聚酯組成物(i)之製造] 將在上述所得的粉末狀液晶聚酯(a2)與粉末狀液晶聚酯(b1)以a2/b1=30/70的質量比進行混合,得到液晶聚酯組成物(i)。該液晶聚酯組成物(i)的流動開始溫度為310.2℃。其次,使用2軸擠壓機(池貝鐵工股份有限公司製之PCM-30),將液晶聚酯組成物(i)在氣缸溫度330℃進行造粒後,得到液晶聚酯組成物(i)的顆粒。該造粒後之液晶聚酯組成物(i)的流動開始溫度為298.2℃。又,造粒後之液晶聚酯組成物(i)的吸熱吸收峰之頂點位置溫度為312℃。 [Example 7: Production of liquid crystal polyester composition (i)] The powdered liquid crystal polyester (a2) and the powdered liquid crystal polyester (b1) obtained above were mixed at a mass ratio of a2/b1=30/70 to obtain a liquid crystal polyester composition (i). The flow start temperature of the liquid crystal polyester composition (i) is 310.2°C. Next, the liquid crystal polyester composition (i) was granulated using a 2-axis extruder (PCM-30 manufactured by Ikegai Iron Works Co., Ltd.) at a cylinder temperature of 330°C to obtain the liquid crystal polyester composition (i). particles. The flow start temperature of the granulated liquid crystal polyester composition (i) was 298.2°C. Furthermore, the temperature at the apex of the endothermic absorption peak of the granulated liquid crystal polyester composition (i) was 312°C.
[實施例8:液晶聚酯組成物(j)之製造] 將在上述所得的粉末狀液晶聚酯(a2)與粉末狀液晶聚酯(b1)以a2/b1=95/5的質量比進行混合,得到液晶聚酯組成物(j)。該液晶聚酯組成物(j)的流動開始溫度為327.3℃。其次,使用2軸擠壓機(池貝鐵工股份有限公司製之PCM-30),將液晶聚酯組成物(j)在氣缸溫度340℃進行造粒後,得到液晶聚酯組成物(j)的顆粒。該造粒後之液晶聚酯組成物(j)的流動開始溫度為305.2℃。又,造粒後之液晶聚酯組成物(j)的吸熱吸收峰之頂點位置溫度為320℃。 [Example 8: Production of liquid crystal polyester composition (j)] The powdered liquid crystal polyester (a2) and the powdered liquid crystal polyester (b1) obtained above were mixed at a mass ratio of a2/b1=95/5 to obtain a liquid crystal polyester composition (j). The flow start temperature of the liquid crystal polyester composition (j) is 327.3°C. Next, the liquid crystal polyester composition (j) was granulated using a 2-axis extruder (PCM-30 manufactured by Ikegai Iron Works Co., Ltd.) at a cylinder temperature of 340° C. to obtain the liquid crystal polyester composition (j). particles. The flow start temperature of the granulated liquid crystal polyester composition (j) was 305.2°C. Furthermore, the temperature at the top of the endothermic absorption peak of the granulated liquid crystal polyester composition (j) was 320°C.
對於液晶聚酯組成物,評估各項目之結果如表2所示。For the liquid crystal polyester composition, the results of the evaluation of each item are shown in Table 2.
實施例1~8的液晶聚酯組成物與比較例1之液晶聚酯相比較,藉由與吸熱吸收峰位置中之黏度之差(η Tm-20 ℃-η Tm)所評估的黏度上升難以產生而具有優異的加工特性,比比較例2之液晶聚酯具有更小的介電損耗正切之值。 由此可得知,含有液晶聚酯(a2)與液晶聚酯(b1)之實施例1~8的液晶聚酯組成物顯示優異的介電損耗正切及加工特性之平衡。 Comparing the liquid crystal polyester compositions of Examples 1 to 8 with the liquid crystal polyester of Comparative Example 1, the viscosity increase evaluated by the difference in viscosity at the endothermic absorption peak position (η Tm - 20 °C - η Tm ) is difficult to increase. It has excellent processing characteristics and has a smaller dielectric loss tangent value than the liquid crystal polyester of Comparative Example 2. From this, it can be seen that the liquid crystal polyester compositions of Examples 1 to 8 containing the liquid crystal polyester (a2) and the liquid crystal polyester (b1) exhibit excellent balance between dielectric loss tangent and processing characteristics.
又,若參照彎曲特性,特別對於實施例2~7之液晶聚酯組成物的成形體,與比較例1及比較例2的液晶聚酯之成形體相比,更提高彎曲強度及彎曲彈性率。 由此可得知,藉由含有液晶聚酯(a2)與液晶聚酯(b1)之雙方時,確認到超過預定的彎曲特性之相乘提高效果。 In addition, when referring to the bending characteristics, especially the molded articles of the liquid crystal polyester compositions of Examples 2 to 7 have higher bending strength and bending elastic modulus than the molded articles of the liquid crystal polyester of Comparative Examples 1 and 2. . From this, it can be seen that by containing both the liquid crystal polyester (a2) and the liquid crystal polyester (b1), a synergistic improvement effect exceeding the predetermined bending characteristics is confirmed.
各實施型態中之各構成及此等組合等為一例子,在不脫離本發明的主旨之範圍下,可變更該構成之加成、省略、取代等。又,本發明並非限定於各實施型態,僅限定於申請專利範圍。Each structure and these combinations in each embodiment are examples, and the addition, omission, substitution, etc. of the structure can be changed without departing from the scope of the invention. In addition, the present invention is not limited to each embodiment but only to the scope of the patent application.
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