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TW201843053A - Tools having one or more plates for use in forming laminates using presses and related methods - Google Patents

Tools having one or more plates for use in forming laminates using presses and related methods Download PDF

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TW201843053A
TW201843053A TW107109127A TW107109127A TW201843053A TW 201843053 A TW201843053 A TW 201843053A TW 107109127 A TW107109127 A TW 107109127A TW 107109127 A TW107109127 A TW 107109127A TW 201843053 A TW201843053 A TW 201843053A
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Taiwan
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elastic layer
stack
plate
plates
central region
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TW107109127A
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Chinese (zh)
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西奧菲尼斯 西奧菲尼爾斯
羅伊 維爾萊克
駒隆姆 哈杜依
雷瑟普 亞迪茲
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荷蘭商薩比克環球科技公司
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Publication of TW201843053A publication Critical patent/TW201843053A/en

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Abstract

This disclosure includes tools for use in forming laminates using presses and related methods. Some methods include disposing one or more stacks of one or more laminae between top and bottom plates of a tool and on a resilient layer that is disposed on the bottom plate such that, for each of the stack(s), each of the plates underlies or overlies all of the stack and the resilient layer underlies all of the stack, consolidating the stack(s) to produce one or more laminates at least by pressing the plates between pressing surfaces of a press, and removing the laminate(s) from between the plates at least by removing the top plate from the laminate(s) without removing the laminate(s) from the resilient layer or the resilient layer from the bottom plate and removing the resilient layer from the bottom plate without removing the laminate(s) from the resilient layer.

Description

使用壓製形成層壓物之具有一或多個板之工具及相關方法Tool and related method having one or more plates formed by pressing to form a laminate

本發明大體上係關於複合層壓物,且更明確言之,本發明係關於使用壓製形成層壓物之具有一或多個板之工具;此等工具可能特別適用於形成薄層壓物(例如,具有小於2毫米(mm)之一厚度);且另外,本發明係關於用於使用多個壓製元件組形成層壓物之系統及方法。The present invention relates generally to composite laminates and, more particularly, to a tool having one or more panels formed using compression to form a laminate; such tools may be particularly useful for forming thin laminates ( For example, having a thickness of less than 2 millimeters (mm); and in addition, the present invention relates to systems and methods for forming a laminate using a plurality of sets of pressing elements.

在相較於由習知材料形成之結構時,可使用複合層壓物來形成具有有利結構特性(諸如高剛性及高強度,以及相對較低重量)之結構。因此,複合層壓物用於跨寬範圍之產業(包含汽車、航空及消費電子產業)之廣泛多種應用中。 為產生此一層壓物,可藉由在經加熱壓製元件之間壓縮一或多個疊片之一堆疊而合併該堆疊。以此方式產生一層壓物並非無挑戰。舉例而言,在壓製堆疊時,壓製元件之不均勻壓製表面、材料(例如,纖維及基質材料)在疊片內之不均勻分佈及/或類似者可導致堆疊與壓製元件之間之壓力之一不均勻分佈,此在堆疊係薄的時可能加劇。壓力之此一不均勻分佈可導致所產生之層壓物中之材料(例如,纖維及基質材料)之不均勻分佈、不可預測結構特性、一不均勻表面光潔度及/或類似者。Composite laminates can be used to form structures having advantageous structural properties, such as high stiffness and strength, and relatively low weight, as compared to structures formed from conventional materials. As a result, composite laminates are used in a wide variety of applications across a wide range of industries, including the automotive, aerospace and consumer electronics industries. To produce such a laminate, the stack can be combined by compressing one of the stacks of laminations between the heated press elements. Producing a laminate in this manner is not without challenges. For example, when pressing stacking, uneven pressing of the pressing elements, uneven distribution of materials (eg, fibers and matrix materials) within the laminate, and/or the like can result in pressure between the stacking and pressing elements. An uneven distribution, which may be exacerbated when the stacking system is thin. This uneven distribution of pressure can result in uneven distribution of materials (e.g., fiber and matrix materials) in the resulting laminate, unpredictable structural characteristics, a non-uniform surface finish, and/or the like.

本發明工具之一些實施例經組態以藉由(舉例而言)包含一或多個板而鼓勵一壓製機之壓製元件與一或多個疊片之一堆疊之間之壓力之一均勻施加、堆疊往返於壓製機之運輸及/或類似者,各板可安置於堆疊與壓製元件之一者之間。一些工具包含可安置於堆疊與(若干)板之一者之間之一彈性層;此一彈性層除增強前述功能性以外亦可在(若干)板之另一者(若存在)自堆疊移除時抵抗堆疊與板之分離,允許經由運輸彈性層(無任一(些)板)來運輸堆疊及/或類似者。 可藉由預加熱一或多個疊片之一堆疊、合併堆疊且冷卻堆疊而產生一複合層壓物。對於此等步驟之各者而言,達成期望結果所需之堆疊溫度可能不同。至少藉由使用各自壓製元件組來執行預加熱步驟、合併步驟及冷卻步驟之至少兩者的一些本發明方法可降低對改變壓製元件組之至少一者之溫度的需求,藉此減少產生層壓物所涉及之能量及時間。 類似地,執行此等步驟所需之時間可能不同。為圖解說明,預加熱步驟可能需要近似40秒以進行有效預加熱,而合併步驟及冷卻步驟可能需要近似10秒以進行有效合併及冷卻。一些本發明方法可至少藉由將多個壓製元件組用於預加熱步驟、合併步驟及冷卻步驟之至少一者(例如,用於需要最長時間量之步驟)而提供增大處理量。 術語「耦合」定義為連接,但不一定直接連接,且不一定機械連接;「耦合」之兩個物項可能彼此成一體。術語「一(a)」及「一(an)」定義為一或多個,除非本發明另外明確要求。術語「實質上」定義為很大程度上但不一定完全指定內容(且包含指定之內容;例如,實質上90度包含90度且實質上平行包含平行),如此項技術之一般技術者所理解。在任何揭示之實施例中,術語「實質上」及「近似」可用「在指定內容之[一百分比]內」代替,其中百分比包含0.1%、1%、5%及10%。 片語「及/或」意謂及或者或。為圖解說明,A、B及/或C包含:單獨A;單獨B;單獨C;A及B之一組合;A及C之一組合;B及C之一組合;或A、B及C之一組合。換言之,「及/或」操作為一涵蓋性或。 此外,以一特定方式構形之一器件或系統以至少該方式構形,但其亦可以除明確描述之方式以外的其他方式構形。 術語「包括」(及任何形式之包括,諸如「包括(comprises)」及「包括(comprising)」)、「具有」(及任何形式之具有,諸如「具有(has)」及「具有(having)」)、「包含」(及任何形式之包含,諸如「包含(includes)」及「包含(including)」)及「含有」(及任何形式之含有,諸如「含有(contains)」及「含有(containing)」)係開放式連結動詞。因此,「包括」、「具有」、「包含」或「含有」一或多個元件之一裝置擁有彼等一或多個元件,但不限於僅擁有彼等一或多個元件。同樣地,「包括」、「具有」、「包含」或「含有」一或多個步驟之一方法擁有彼等一或多個步驟,但不限於僅擁有彼等一或多個步驟。 裝置、系統及方法之任一者之任何實施例可由所描述步驟、元件及/或特徵之任一者組成或基本上由其等組成,而非包括/具有/包含/含有所描述步驟、元件及/或特徵之任一者。因此,在技術方案之任一者中,術語「由…組成」或「基本上由…組成」可代替上文中敘述之開放式連結動詞之任一者,以便改變一給定技術方案原本使用開放式連結動詞之範疇。 一項實施例之一或若干特徵可適用於其他實施例,即使未描述或圖解說明,除非由本發明或實施例之性質明確禁止。 與實施例相關聯之一些細節在上文中描述且其他細節在下文中描述。Some embodiments of the tool of the present invention are configured to encourage uniform application of pressure between a press element of a press and a stack of one or more laminations by, for example, including one or more plates. The stacking is carried out to and from the press and/or the like, and the plates can be placed between one of the stacking and the pressing elements. Some tools include an elastic layer that can be disposed between one of the stack and one of the plates; the elastic layer can be self-stacked in addition to the other functionality (if present) of the plate(s) in addition to enhancing the aforementioned functionality In addition to resisting the separation of the stack from the panel, the stack and/or the like are allowed to be transported via the transport elastic layer (without any of the panels). A composite laminate can be produced by preheating one of the one or more lamination stacks, combining the stacks, and cooling the stack. For each of these steps, the stacking temperatures required to achieve the desired result may vary. Some of the methods of the present invention, at least by performing at least two of a preheating step, a combining step, and a cooling step, using at least a respective group of pressing elements, reduce the need to change the temperature of at least one of the group of pressing elements, thereby reducing lamination The energy and time involved in the object. Similarly, the time required to perform these steps may vary. To illustrate, the preheating step may take approximately 40 seconds for effective preheating, while the combining and cooling steps may take approximately 10 seconds for efficient combining and cooling. Some of the methods of the present invention can provide increased throughput by at least one of a plurality of sets of pressing elements for at least one of a preheating step, a combining step, and a cooling step (e.g., for the step requiring the longest amount of time). The term "coupled" is defined as a connection, but not necessarily directly, and not necessarily mechanically connected; the two items of "coupling" may be integral with each other. The terms "a" and "an" are defined as one or more unless the invention specifically requires otherwise. The term "substantially" is defined as largely but not necessarily completely specifying the content (and including the specified content; for example, substantially 90 degrees including 90 degrees and substantially parallel including parallel), as understood by one of ordinary skill in the art . In any of the disclosed embodiments, the terms "substantially" and "approximate" may be replaced by "within [a percentage] of the specified content", wherein the percentages include 0.1%, 1%, 5%, and 10%. The phrase "and/or" means and or or. For purposes of illustration, A, B, and/or C include: A alone; B alone; C alone; one combination of A and B; one combination of A and C; one combination of B and C; or A, B, and C A combination. In other words, the "and/or" operation is an Covered OR. Moreover, a device or system configured in a particular manner is configured in at least that manner, but it can be configured in other ways than those explicitly described. The term "including" (and any form of inclusion, such as "comprises" and "comprising"), "having" (and any form of possession such as "has" and "having" And the inclusion of any form, such as "contains" and "including" (including "includes" and "including" and "including" Containing)") is an open-linked verb. Thus, a device comprising one or more of the "including", "having", "comprising" or "comprising" means having one or more of the elements, but is not limited to having only one or more of the elements. Similarly, one of the one or more steps of "including", "having", "comprising" or "including" means having one or more steps, but is not limited to having only one or more of the steps. Any embodiment of any of the devices, systems, and methods may be comprised of or consist essentially of any of the described steps, elements, and/or features, and does not include/have/contain/contain the described steps, elements. And/or any of the features. Therefore, in any of the technical solutions, the term "consisting of" or "consisting essentially of" may be substituted for any of the open-ended verbs described above in order to change the original use of a given technical solution. The category of connected verbs. One or a few features of one embodiment may be applied to other embodiments, even if not described or illustrated, unless explicitly prohibited by the nature of the invention or embodiments. Some details associated with the embodiments are described above and other details are described below.

相關申請案之交叉參考 本申請案主張2017年3月17日申請之美國臨時專利申請案第62/473,185號、2017年3月17日申請之美國臨時專利申請案第62/473,302號、2017年3月17日申請之美國臨時專利申請案第62/473,304號及2018年1月30日申請之美國臨時專利申請案第62/624,077號之優先權之權利。上文引用揭示內容之各者之全部內容以引用的方式明確併入本文中而無免責聲明。 圖1描繪用於在(舉例而言)一或多個疊片之一堆疊之加熱、冷卻及/或合併期間壓製該堆疊之本發明工具之一第一實施例10a。本發明工具(例如,10a)可包含一或多個板(例如,14a及14b),各板經構形以安置於一壓製元件組(例如,18a及18b)之一者與一或多個疊片之一堆疊(例如,22)之間,使得在藉由壓製元件壓製堆疊時板界定壓製元件與堆疊之間之一介面。如下文中將描述,(若干)板可促進堆疊之加熱、合併及/或冷卻及/或堆疊之運輸(例如,往返於壓製元件)。 壓製元件(例如,18a及18b)各自可包括任何適合壓製元件,諸如(舉例而言)一壓板、板、壓塊及/或類似者,且通常可特性化為具有界定平面、凹面及/或凸面之一壓製表面(例如,30)之一本體(例如,26),該壓製表面經構形以在藉由壓製元件壓製一物件時接觸該物件。壓製元件之至少一者可經構形以經由(舉例而言)包含一或多個電加熱元件(例如,34)、一或多個內部通路(例如,38)(加熱及/或冷卻流體(例如,水、蒸汽、一熱流體及/或類似者)可通過該等內部通路)及/或類似者而具有一可變溫度。 如圖1中展示,壓製元件(例如,18a及18b)可係一壓製機50之組件。為圖解說明,壓製機50可包含一或多個致動器54,各致動器耦合至壓製元件之至少一者,其中(若干)致動器經構形以使壓製元件相對於彼此移動以壓製壓製元件之間之一物件。(若干)致動器54可包含任何適合致動器,諸如(舉例而言)一液壓、電及/或氣動致動器。 現參考圖2A至圖2C,展示工具10a之一板14a。板14a可包含一或多個層,該一或多個層使用一壓製元件組(例如,18a及18b)輔助一或多個疊片之一堆疊(例如,22)之加熱、冷卻及/或合併。此(等)層可包含(舉例而言)促進在(若干)壓製元件與堆疊之間傳遞熱之(若干)導熱層,及/或鼓勵藉由壓製元件將壓力均勻施加於堆疊之(若干)彈性層。一板(例如,14a)取決於其(若干)層而可係或可不係剛性的。 舉例而言,板14a可包含一金屬層66。金屬層66可具有:一上表面70,或在堆疊經安置於板14a上時面向一或多個疊片之一堆疊(例如,22)之一表面;及一下表面74,其與上表面相對。金屬層66可具有任何適合厚度78,諸如(舉例而言)小於或實質上等於以下之任一者或介於以下之任何兩者之間的一厚度:0.25 mm、0.30 mm、0.35 mm、0.40 mm、0.45 mm、0.50 mm、0.55 mm、0.60 mm、0.65 mm、0.70 mm、0.75 mm、0.80 mm、0.85 mm、0.90 mm、0.95 mm、1.00 mm、1.10 mm、1.20 mm、1.30 mm、1.40 mm、1.50 mm、1.60 mm、1.70 mm、1.80 mm、1.90 mm、2.00 mm、2.50 mm或3.00 mm (例如,近似0.50 mm、小於近似2.00 mm及/或類似者)。金屬層66可包括任何適合金屬,且此一金屬可係導熱的。舉例而言,在板14a中,金屬層66可包括不鏽鋼。在其他板中,一金屬層(例如,66)可包括此及/或任何其他適合金屬,諸如(舉例而言)銅、鋁、黃銅、鋼、青銅、其等之一合金及/或類似者。 包含一導熱金屬之一金屬層(例如,66)可增大一板在一或多個疊片之一堆疊(例如,22)與一壓製元件(例如,18a或18b)之間傳遞熱之能力,且可藉由具有一相對較小厚度(例如,78)之金屬層增強此功能性。一金屬層(例如,66)可將增加一板(例如,14a)之剛性,此可促進板之運輸(例如,往返於壓製元件18a及18b),為安置於板上之一或多個疊片之一堆疊(例如,22)提供支撐,為板之(若干)彈性層(例如,90,下文中描述)或安置於板上之(若干)彈性層提供支撐,及/或類似者。 板14a可包含耦合至金屬層66之一彈性層90。如本文中使用,一第一層(例如,90)可藉由以下項耦合至一第二層(例如,66):將第一層接合(例如,經由黏著劑、焊接、熱及壓力之施加及/或類似者)至第二層或接合至耦合至第二層之另一層;透過(若干)緊固件(例如,(若干)螺釘、(若干)螺栓、(若干)鉚釘、(若干)銷及/或類似者)之使用將第一層放置成與第二層接觸或與耦合至第二層之另一層接觸;及/或類似者。舉例而言,在層(例如,66及/或90)之一堆疊中,層之各者無論是否可自堆疊移除皆耦合至層之各另一者。為了清楚起見,本發明之彈性層可特性化為其等係或可耦合至之板之組件或特性化為包含彼等板之工具之組件。此外,本文中描述為一板之一彈性層之一者之任何特徵亦可係一工具之一彈性層之一者。 更特別地,彈性層90可耦合至金屬層66,使得彈性層覆蓋金屬層之上表面70之至少一部分(例如,至少大部分)。舉例而言,實質上全部彈性層90可上覆上表面70,且彈性層可具有一表面積94,其係上表面之一表面積98之至少50% (例如,包含100%)。如本文中使用,一層(例如,90)可被稱作覆蓋一表面(例如,70)之一部分,即使層與表面之部分之間存在(若干)額外層。在一些板中,層(例如,66及/或90)之各者可具有實質上與層之至少另一者之一長度(例如,102)相同的一長度(例如,102)及/或實質上與層之至少另一者之一寬度(例如,106)相同的一寬度(例如,106)。 彈性層90可具有任何適合厚度110 (圖2C),諸如(舉例而言)大於或實質上等於以下之任一者或介於以下之任何兩者之間的一厚度:0.05 mm、0.10 mm、0.15 mm、0.20 mm、0.25 mm、0.30 mm、0.35 mm、0.40 mm、0.45 mm、0.50 mm、0.55 mm、0.60 mm、0.65 mm、0.70 mm、0.75 mm、0.80 mm、0.85 mm、0.90 mm、1.00 mm、1.10 mm、1.20 mm、1.30 mm、1.40 mm、1.50 mm、1.60 mm、1.70 mm、1.80 mm、1.90 mm、2.00 mm、2.50 mm或3.00 mm (例如,近似0.13 mm、0.15 mm、0.25 mm或0.50 mm)。在板14a中,彈性層90包括聚四氟乙烯;在其他板中,(若干)彈性層(例如,90)可包括此及/或任何其他適合彈性材料,諸如(舉例而言)矽、聚醯亞胺、一彈性體、一墊圈材料及/或類似者。在一些板(例如,14a)中,(若干)彈性層(例如,90),或在一或多個疊片之一堆疊(例如,22)經安置於板上時接觸該堆疊之(若干)彈性層之至少一最外彈性層可包括經選擇以防止(若干)彈性層接合至堆疊且在一些例項中防止(若干)彈性層彼此接合的一材料。舉例而言,(若干)彈性層可包括具有高於堆疊之一基質材料(例如,146,下文中描述)之一玻璃轉變溫度的一玻璃轉變溫度之一材料。一彈性層(例如,90)可增大一板(例如,14a)藉由(舉例而言)變形以補償壓製元件之(若干)壓製表面(例如,30)上之不規則及/或不均勻、堆疊之厚度之變動及/或類似者而鼓勵壓製元件(例如,18a及18b)與一或多個疊片之一堆疊(例如,22)之間之壓力之一均勻施加的能力。 本發明板(例如,14a)之(若干)彈性層(例如,90)可包括纖維。舉例而言,且另外參考圖3,彈性層90包含分散在層之彈性材料內之纖維118。彈性層90之纖維118可經配置成一織造構形;舉例而言,彈性層可包含與一第一方向126a對準之一第一纖維組122a及與相對於第一方向成角度安置(例如,按近似90度之一角度)之一第二方向126b對準之一第二纖維組122b,其中第一纖維組與第二纖維組織造。如本文中使用,「與…對準」意謂在平行狀態之10度內。在板14a中,彈性層90之纖維118包括玻璃纖維;在其他板中,一彈性層(例如,90)之纖維(例如,118)可包括此等及/或任何其他適合纖維,諸如(舉例而言)碳纖維、聚芳醯胺纖維、聚乙烯纖維、聚酯纖維、聚醯胺纖維、陶瓷纖維、玄武岩纖維、鋼纖維及/或類似者。在一些板中,一彈性層(例如,90)之纖維(例如,118)可經配置成一非織造構形;舉例而言,纖維可經配置使得實質上全部纖維在一單一方向上對準,纖維可包括不連續纖維或短纖維,及/或類似者。 進一步舉例而言,本發明板可包含具有配置為一織物及/或墊子(例如,一織造織物及/或墊子、一短切絲束(chopped strand)織物及/或墊子及/或類似者)之(例如,上文中描述之任何類型之)纖維之(若干)彈性層,無論彼等纖維是否分散在一彈性材料內,如上文中關於圖3描述。此一織物及/或墊子可包含(舉例而言)一玻璃纖維墊子、一層石棉或類似者。 藉由實例提供板14a,此係因為本發明板可包含任何適合數目個金屬層(例如,66) (例如,0、1、2、3或3個以上金屬層)及彈性層(例如,90) (例如,0、1、2、3、4、5、6、7、8、9、10或10個以上彈性層),且可以任何適合順序堆疊此(等)層。在具有兩個或兩個以上金屬層(例如,66)及/或兩個或兩個以上彈性層(例如,90)之板中,金屬層可但無需包括相同材料及/或具有相同厚度(例如,78),且彈性層可但無需包括相同材料及/或具有相同厚度(例如,110)。具有兩個或兩個以上層(例如,66及/或90)之板可具有透過層之各者量測之一厚度(例如,130,圖2C),此大於或實質上等於以下之任一者,或在以下之任何兩者之間:0.40 mm、0.45 mm、0.50 mm、0.55 mm、0.60 mm、0.65 mm、0.70 mm、0.75 mm、0.80 mm、0.85 mm、0.90 mm、1.00 mm、1.10 mm、1.20 mm、1.30 mm、1.40 mm、1.50 mm、1.60 mm、1.70 mm、1.80 mm、1.90 mm、2.00 mm、2.10 mm、2.20 mm、2.30 mm、2.40 mm、2.50 mm、3.00 mm、3.50 mm、4.00 mm、4.50 mm、5.00 mm、5.50 mm、6.00 mm、7.00 mm、8.00 mm、9.00 mm或10.00 mm (例如,小於近似6.00 mm)。一般而言,在一壓製元件(例如,18a或18b)與一或多個疊片之一堆疊(例如,22)之間傳遞熱時,一較薄板可能比一較厚板更有效。 現參考圖4A,展示具有兩個彈性層90之一板14c,各彈性層耦合至一金屬層66,使得彈性層覆蓋金屬層之一上表面70之至少一部分(例如,至少大部分)。在板14c中,金屬層66可包括不鏽鋼且可具有近似0.50 mm之一厚度78。彈性層90之各者可包括纖維增強聚四氟乙烯且可具有近似0.25 mm之一厚度110。 現參考圖4B,展示具有三個彈性層90之一板14d,各彈性層耦合至一金屬層66,使得彈性層覆蓋金屬層之一上表面70之至少一部分(例如,至少大部分)。在板14d中,金屬層66可包括不鏽鋼且可具有近似0.50 mm之一厚度78。彈性層90之各者可包括纖維增強聚四氟乙烯,最接近金屬層66之一彈性層可具有近似0.50 mm之一厚度110,且其他彈性層可各自具有近似0.25 mm之一厚度110。 在一些板中,(若干)彈性層(例如,90)可耦合至一金屬層(例如,66),使得(若干)彈性層之至少一者覆蓋金屬層之一下表面(例如,74)之至少一部分(例如,至少大部分)。舉例而言,圖4C描繪包含兩個彈性層90之一板14e,各彈性層耦合至一金屬層66,使得彈性層覆蓋金屬層之一下表面74之至少一部分(例如,至少大部分)。在板14e中,金屬層66可包括不鏽鋼且可具有近似0.50 mm之一厚度78。彈性層90之各者可包括纖維增強聚四氟乙烯,最接近金屬層66之一彈性層可具有近似0.25 mm之一厚度110,且其他彈性層可具有近似0.50 mm之一厚度110。 在板14e中,金屬層66之上表面70界定板之一最上表面之至少一部分,使得(舉例而言)在一或多個疊片之一堆疊(例如,22)經安置於板上時上表面接觸該堆疊。以此方式,上表面70之一表面光潔度可經選擇以達成由壓製堆疊形成之一層壓物之一期望表面光潔度;舉例而言,上表面可係平滑以達成層壓物之一平滑(例如,光滑)表面光潔度。雖然一金屬層(例如,66)歸因於(舉例而言)其較高剛性而可能比一彈性層(例如,90)更適於執行此功能,但在具有形成板之一最上表面之至少一部分之一彈性層(例如,90)之板中,可藉由選擇彈性層之一上表面之一表面光潔度而執行此功能。 現參考圖4D,展示包含三個彈性層90之一板14f,各彈性層耦合至一金屬層66,使得彈性層覆蓋金屬層之一下表面74之至少一部分(例如,至少大部分)。在板14f中,金屬層66可包括不鏽鋼且可具有近似0.50 mm之一厚度78。彈性層90之各者可包括纖維增強聚四氟乙烯,最接近金屬層66之一彈性層可具有近似0.15 mm之一厚度110,最遠離金屬層之一彈性層可具有近似0.50 mm之一厚度110,且其他彈性層可具有近似0.25 mm之一厚度110。 在包含兩個或兩個以上彈性層(例如,90)之一些板中,彈性層可耦合至一金屬層(例如,66),使得彈性層之至少一第一者覆蓋金屬層之一上表面(例如,70)之至少一部分(例如,至少大部分),且彈性層之至少一第二者覆蓋金屬層之一下表面(例如,74)之至少一部分(例如,至少大部分) (例如,金屬層可經安置於第一彈性層與第二彈性層之間)。一些板可不包含一金屬層(例如,66);若此一板包含兩個或兩個以上彈性層(例如,90),則彈性層之至少一第一者可特性化為具有一上表面及一下表面,且彈性層之各另一者可耦合至第一彈性層,使得另一彈性層覆蓋第一彈性層之上表面或下表面之至少一部分(例如,至少大部分)。 板14a可包含從層66及90向外延伸之一或多個突片174。(若干)突片174可充當板14a之(若干)把手,藉此促進板及安置於板上之一或多個疊片之任何堆疊(例如,22)之運輸(例如,往返於壓製元件18a及18b)。至少藉由充當一(些)參考點,(若干)突片174可促進板14a相對於一壓製元件(例如,18a或18b)之定位。(若干)突片174可各自界定一開口178,該開口178可(舉例而言)經構形以接納一壓製元件(例如,18a或18b)之一定位銷、一輸送機(例如,290,下文中描述)之一銷、突出物或吊鉤、一末端作用器(例如,186,下文中描述)及/或類似者。在板14a中,(若干)突片174之各者與金屬層66成一體;然而,在其他板中,(若干)突片(例如,174)可與板之一彈性層(例如,90)成一體或可經由(若干)緊固件(例如,(若干)螺栓、(若干)螺釘、(若干)鉚釘及/或類似者)、黏著劑及/或類似者耦合至板之(若干)層(例如,66及/或90)。此(等)突片(例如,174)可係或可不係本文中描述之板之任一者之一特徵。在一些板中,可透過板之(若干)層(例如,66及/或90)界定(若干)開口(例如,178)。 現參考圖5,工具10a可包含兩個板:板14a及實質上類似於板14a之一板14b,各板可經安置於一或多個疊片之一堆疊(例如,22)之一各自側上。藉由實例提供工具10a,此係因為其他工具可包含任何適合板(1、2、3、4、5或5個以上板),諸如(舉例而言)上文中描述之板之任一者之一或多者(例如,板之任一者之兩者,諸如板14c之兩者,板之任一者之一者及板之任另一者之一者,諸如板14d之一者及板14e之一者,板之任一者之一單一者,諸如板14f之一者,及/或類似者)。可使用一些本發明工具來藉由(舉例而言)將工具之一或多個板安置於疊片堆疊的鄰近者之間而同時預加熱、合併及/或冷卻兩個或兩個以上疊片堆疊(例如,22)。 現參考圖6A至圖6C,展示一工具之一板140a,該工具亦可包含實質上類似於板140a之一板140b (工具100a,圖9C),板140a經構形以安置於一或多個疊片之一堆疊(例如,22)之一各自側上。板140a包括一矩形中心區域404,該矩形中心區域404具有一寬度412、一長度416、一第一橫向邊緣408及一第二橫向邊緣410。如展示,板140a可具有四個突片174:兩個從第一橫向邊緣408向外延伸,及兩個從第二橫向邊緣410向外延伸。中心區域404可接納堆疊,且突片174可促進板140a及/或工具100a經由(舉例而言)耦合至突片之一輸送機及/或一或多個夾具之運輸。雖然板140a包括一矩形中心區域,但其他板可具有具適於接納堆疊之任何尺寸及形狀(舉例而言,圓形、半圓、橢圓、三角形、梯形、多邊形或類似者)之一中心區域。在一些實施例中,一板可具有從板之一中心區域之一或多個邊緣向外延伸之任何適合數目個突片(例如,1、2、3、4、5、6或6個以上突片)。 突片174可相對於中心區域404定大小且定位以在使用板140a形成一層壓物時最小化板變形。為圖解說明,從一相同橫向邊緣(例如,408及410之一者)延伸之突片174之多者可經定位使得平行於寬度412量測之突片之最外邊緣436之間之一距離428可比中心區域404之寬度412大至少5%、10%、15%、20%或25% (例如,至少5%)。最外邊緣436延伸超過寬度412可減少突片174與中心區域404之間之相互作用且藉此減小由突片與中心區域之間之溫差導致之板內之應力。此外,從橫向邊緣408及410之不同者延伸之突片174之多者可經定位使得平行於長度416量測之突片之最外邊緣440之間之一距離432可比中心區域404之長度416大至少20%、30%、40%、50%、60%、70%、80%或90% (例如,大至少20%或至少80%)。突片174之各者從中心區域404之縱向延伸提供用以促進板140a之運輸之一適合手段。 突片174可各自具有經選擇以在板用於形成一層壓物時最小化板140a變形之一形狀。舉例而言,突片174可各自具有平行於寬度412量測之一寬度420及平行於長度416量測之一長度424。對於突片174之各者而言,寬度420可沿著長度424變化(例如,突片174之各者變寬及/或變細)。如展示,突片174各自可具有其中寬度420沿著長度424增大(例如,變寬)之一第一部分444及其中寬度420沿著長度424減小(例如,變細)之一第二部分448,其中第一部分比第二部分更接近中心區域404 (圖6C)。此外,突片174各自可具有一最大寬度,其比突片在其所延伸之橫向邊緣處之寬度420大至少10%、15%、20%、25%、30%、35%、40%、45%或50% (例如,大至少10%)。第一部分444中之此縱向變寬進一步減少易受歸因於(舉例而言)溫差之變形影響之區域中之中心區域404與突片174之間之相互作用。此外,第二部分448中之突片174之各者之變細減輕板140a之重量,進一步促進可運輸性。突片174可各自具有安置於第一部分444與第二部分448之間之一第三部分452,其中寬度420實質上沿著長度424恆定以(舉例而言)維持突片之結構完整。在其他實施例中,一突片可具有任何適合形狀。 突片(例如,174)可各自界定一或多個開口(例如,178)以(舉例而言)進一步促進一板(例如,140a)及/或工具(例如,100a)之運輸。如展示,突片174各自界定經構形以允許突片耦合至一輸送機及/或一夾具之複數個開口178。舉例而言,開口178之至少一者可經構形以耦合至一輸送機(例如,290,下文中描述)之一銷、突出物或吊鉤。此外,開口178之至少一者可經構形以耦合至一末端作用器(例如,186,下文中描述)之叉狀物(例如,194a、194b,下文中描述(例如,一夾具))。 開口178之各者可具有不同於開口之其他者的一形狀、定向及/或大小。舉例而言,一第一開口456及一第二開口460可各自係矩形的,且一第三開口464及一第四開口468可各自係圓形的。開口178之不同形狀、定向及/或大小可使突片174能夠耦合至不同運輸機構。舉例而言,第一開口456可經構形以耦合至一第一夾具且第二開口460可經構形以耦合至不同於第一夾具之一第二夾具。在其他實施例中,開口可具有適於與一輸送機及/或一或多個夾具耦合之任何大小、定向及形狀(例如,橢圓、梯形、多邊形或類似者)。在一些實施例中,開口之各者可具有相同形狀、定向及/或大小。在又進一步實施例中,一突片可界定任何適合數目個開口,舉例而言,1、2、3、4、5、6、7或8個開口。 在加熱、壓製及/或運輸一板(例如,140a)及/或工具(例如,100a)時,開口(例如,178)之相對位置亦可最小化板變形。如圖6A中展示,延伸在從橫向邊緣408及410之不同者延伸之突片174之多者之第一開口456之間之一線400a可容納於板140a之一平面圖內。此外,延伸在從橫向邊緣408及410之不同者延伸之突片174之多者之第二開口460之間之一線400b亦可容納於板140a之一平面圖內。如本文中使用,一板之一「平面圖」係在板正水平放置時藉由將板投影至一水平平面上所界定之形狀。當一運輸機構(例如,一輸送機及/或一或多個夾具)耦合至開口178時,由於由機構施加之力所致之一裝載路徑可與線400a及400b之任一者對準,藉此減少歸因於彼等力之板變形。 現轉向圖7及圖8A至圖8B,展示板140c及140d,其等之各者可能實質上類似於板140a。板140a、140c與140d之間之主要差異係突片之形狀。首先參考圖7,板140c之突片174可各自具有一寬度420,該寬度420以與板140a之突片之寬度實質上相同之方式沿著突片之一長度424變化。為進一步最小化板變形,在相較於板140a之突片時,其中突片174之邊緣改變方向之一或多個邊緣部分464 (例如,一邊角)具有增大半徑(例如,更彎曲)。現參考圖8A至圖8B,板140d之突片174可各自具有一寬度420,該寬度420以不同於板140a之突片之寬度之一方式沿著突片之一長度424變化。為圖解說明,沿著長度424,寬度420可在一第一部分444中保持實質上恆定,在一第三部分452中增大至突片之一最大寬度(例如,變寬),且在一第二部分448中減小(例如,變細)。中心區域404處之寬度420可能小於最大寬度(例如,突片174之各者變窄(necked)) (圖8B)。突片174可各自經塑形使得在從橫向邊緣408及410之一相同者延伸之突片174之多者之最內邊緣468之間量測之一距離472沿著第三部分452中之長度424減小。突片174之形狀(例如,變窄)減小由中心區域404與突片174之間之溫差導致之應力。在相較於板140a之突片時,突片174之各者可進一步具有具增大半徑之一或多個邊緣部分464。 圖9A至圖9B提供一彈性層90、一或多個疊片之一堆疊22及板140a之相對大小及定向之一圖解說明。然而,彈性層90、堆疊22與板140a之間之所描繪關係藉由圖解說明提供且不限制本發明板及工具或使用本發明板及工具之方法。在一些實施例中,舉例而言,一彈性層(例如,90)及一堆疊(例如,22)可以與下文中關於板140a描述實質上相同之方式安置於任何適合板(例如,14a至14o (其等之一些在下文中進行描述)、140a至140d之任一者或一類似板)上。在一些實施例中,當一堆疊(例如,22)及一彈性層(例如,90)安置於一工具(例如,100a)之一頂板與一底板之間時,頂板及底板可具有相對於堆疊及彈性層之實質上類似大小及定向。 轉向圖9A,彈性層90可安置於板140a上,且視情況,彈性層及板可係分開組件(例如,彈性層90可係一鬆散彈性層)。彈性層90可經定大小使得彈性層之一或多個部分484未上覆於板140a (例如,(若干)部分484從板140a向外延伸)。舉例而言,彈性層90可係矩形且具有大於中心區域404之寬度412的一寬度476。彈性層90相對於板140a之尺寸過大促進藉由(舉例而言)使彈性層能夠在不干擾板之情況下由(若干)部分484之至少一者(例如,用一或多個夾具)拉動而從板移除彈性層。如展示,彈性層90包含從彈性層之縱向邊緣之一者向外延伸之一或多個突出部486。然而,在一些實施例中,(若干)突出部(例如,486)可從一彈性層之邊緣之任一者(例如,從縱向邊緣之一或多者及/或從橫向邊緣之一或多者)延伸。視情況,一彈性層可不具有突出部。 現轉向圖9B,展示板140a及彈性層90,該彈性層90下伏於堆疊22使得彈性層90安置於堆疊22與板140a之間。板140a及彈性層90可經定大小以容納堆疊22。中心區域404及彈性層90之各者可下伏於全部堆疊22 (例如,寬度412及寬度476可能各自大於堆疊22之寬度488或與寬度488相同,且長度416及長度480可能各自大於堆疊22之長度492或與長度492相同)。如展示,中心區域404可經定大小使得堆疊22跨越中心區域404之面向堆疊22之面之表面積之至少65%、70%、75%、80%、85%、90%、95%或100% (例如,至少80%)。當(舉例而言)堆疊22及彈性層90安置於板140a與板140b之間(例如,如下文中在圖9C中描述)且壓製堆疊22 (例如,用一壓製機50)時,將彈性層90定大小以下伏於全部堆疊22促進堆疊22上之壓力之一均勻分佈。板140a相對於堆疊22之大小(例如,中心區域404之大小)提供一適合區域,在該區域上方壓力及/或熱可施加於堆疊22同時最小化易受由於(舉例而言)在加熱板時之溫差所致之應力影響之板140a之邊界區域。 中心區域404、彈性層90及堆疊22各自描繪為矩形的,其中彈性層90具有從其縱向邊緣之一者延伸之(若干)突出部486;然而,在其他實施例中,一中心區域、彈性層及堆疊可具有任何適合大小及形狀。舉例而言,儘管如展示彈性層90可安置於板140a上,使得彈性層90未上覆於突片174之任一者(例如,長度480小於長度416或實質上與長度416相同),然在其他實施例中,一彈性層可部分或完全上覆於一或多個突片(例如,突片之各者或一些)。在進一步實施例中,一彈性層可在一縱向方向上且不在一橫向方向上從板140a向外延伸(例如,長度480可大於長度416,且寬度476可小於寬度412或與寬度412相同)。在一些實施例中,一板之一中心區域、一彈性層及/或一或多個疊片之一堆疊可係圓形、半圓、橢圓、三角形、梯形、多邊形或類似者,且可具有任何適合尺寸,使得(舉例而言)彈性層及板可各自下伏於全部堆疊,而彈性層之一或多個部分未上覆於板。 現參考圖9C,展示沿著圖9B之線9C-9C獲取之一工具100a之一橫截面圖,該工具100a可包含兩個板:板140a及實質上類似於板140a之一板140b。如展示,彈性層90及堆疊22可安置於工具100a內(例如,在板140a與板140b之間)。板140a及140b之各者可具有小於近似1 mm、1.2 mm、1.4 mm、1.6 mm、1.8 mm、2.0 mm、2.2 mm或2.4 mm (例如,小於近似2 mm)之一厚度130。彈性層90可具有小於近似1 mm、1.2 mm、1.4 mm、1.6 mm、1.8 mm、2.0 mm、2.2 mm、2.4 mm、2.6 mm、2.8 mm、3.0 mm或3.2 mm之一厚度110。 圖10展示定位於壓製機50之一壓製表面30上之板140a。壓製表面30可下伏於或上覆於(取決於壓製表面係安置於板140a上方或下方)中心區域404及突片174之各者之至少一部分。壓製表面30可包含一加熱區域496,壓製表面可透過該加熱區域496將熱傳遞(例如,用一加熱元件(例如,34))至板140a。壓製表面30或其加熱區域496可跨越中心區域404之至少60%、65%、70%、75%、80%、85%、90%或95% (例如,至少90%)或100%。與中心區域404類似地將壓製表面30 (或其加熱區域496)定大小最小化在加熱板140a時中心區域中之溫差。壓製機50可包括經構形以最小化從加熱區域496至一外部環境之熱損失之一隔熱體500。 藉由實例提供,圖11描繪一或多個疊片之一堆疊22,其可使用本發明工具之實施例進行預加熱、合併及/或冷卻。堆疊22包含九個疊片138a至138i;然而,可搭配本發明工具使用之堆疊(例如,22)可包含任何適合數目個疊片,諸如(舉例而言) 1、2、3、4、5、6、7、8、9、10、11、12、13、14、15或15個以上疊片。 在堆疊22中,疊片138a至138i之各者包含分散於一基質材料146內之纖維142。一疊片(例如,疊片138a至138i之任一者)之纖維(例如,142)可包含任何適合纖維,諸如(舉例而言)上文中描述之纖維之任一者。一疊片(例如,疊片138a至138i之任一者)之一基質材料(例如,146)可包含任何適合基質材料,諸如(舉例而言)一熱塑性或熱固性基質材料。一適合熱塑性基質材料可包含(舉例而言)聚對苯二甲酸乙二酯、聚碳酸酯(PC)、聚對苯二甲酸丁二酯(PBT)、聚(1,4-亞環己基環己烷-1,4-二羧酸酯) (PCCD)、經二元醇改性之聚對苯二甲酸環己酯(PCTG)、聚苯醚(PPO)、聚丙烯(PP)、聚乙烯(PE)、聚氯乙烯(PVC)、聚苯乙烯(PS)、聚甲基丙烯酸甲酯(PMMA)、聚乙烯亞胺或聚醚醯亞胺(PEI)或其之一衍生物、一熱塑性彈性體(TPE)、一對苯二甲酸(TPA)彈性體、聚(對苯二甲酸環己烷二亞甲酯) (PCT)、聚萘二甲酸乙二酯(PEN)、一聚醯胺(PA)、聚苯乙烯磺酸鹽(PSS)、聚醚醚酮(PEEK)、聚醚酮酮(PEKK)、丙烯腈-丁二烯-苯乙烯(ABS)、聚苯硫醚(PPS)、其之一共聚物或其之一摻合物。一適合熱固性基質材料可包含(舉例而言)一不飽和聚酯樹脂、聚氨酯、膠木、硬質塑膠(duroplast)、脲醛、己二烯酞酸酯、環氧樹脂、環氧乙烯基酯、聚醯亞胺、聚氰尿酸鹽之氰酸酯、二環戊二烯、酚醛、苯并惡嗪、其之一共聚物或其之一摻合物。為圖解說明,包含纖維(例如,142)之一疊片(例如,疊片138a至138i之任一者)可具有大於或實質上等於以下之任一者,或在以下之任何兩者之間之一預合併纖維體積分數:40%、45%、50%、55%、60%、65%、70%、75%、80%、85%或90%。 在堆疊22中,疊片138a至138i之各者係一單向疊片,或具有纖維142之一疊片,實質上全部纖維142與一單一方向對準。更特別地,在疊片之各者中,纖維與堆疊之一長尺寸(例如,在方向150上量測)對準(例如,疊片138d至138f,其等之各者可特性化為一0度單向疊片)或與垂直於堆疊之長尺寸之一方向對準(例如,疊片138a至138c及疊片138g至138i,其等之各者可特性化為一90度單向疊片)。一些堆疊可包含各自具有與任何適合方向(諸如(舉例而言)按大於或實質上等於以下之任一者,或在以下之任何兩者之間之一角度相對於堆疊之一長尺寸成角度安置之一方向:0度、5度、10度、15度、20度、25度、30度、35度、40度、45度、50度、55度、60度、65度、70度、75度、80度、85度或90度)對準之纖維(例如,142)之(若干)單向疊片。 一些堆疊可包含具有配置成一織造構形(例如,如在具有一平織、斜紋織、緞織、斜子織(basket)、紗羅織、仿紗羅織或類似編織之一疊片中)之纖維(例如,142)之(若干)疊片。另外參考圖12,可包含於一堆疊中之疊片138j可包含與一第一方向154a對準之一第一纖維組142a及與相對於第一方向成角度安置之一第二方向154b對準之一第二纖維組142b,其中第一纖維組與第二纖維組織造在一起。第一方向154a與第二方向154b之間之一最小角度158可大於或實質上等於以下之任一者,或在以下之任何兩者之間:5度、10度、15度、20度、25度、30度、35度、40度、45度、50度、55度、60度、65度、70度、75度、80度、85度或90度。第一方向154a與包含疊片138j之一堆疊之一長尺寸(例如,在方向150上量測)之間之一最小角度162可大於或實質上等於以下之任一者,或在以下之任何兩者之間:0度、5度、10度、15度、20度、25度、30度、35度、40度、45度、50度、55度、60度、65度、70度、75度、80度、85度或90度。 在堆疊22中,疊片138a至138i經配置成一90、90、90、0、0、0、90、90、90鋪疊(lay-up)。其他堆疊可包含配置成任何適合鋪疊(無論對稱或不對稱)之任何適合疊片,包含上文中描述之任何疊片之一或多者。 一或多個疊片之一些堆疊(例如,22)可包含(若干)片狀物、(若干)膜、(若干)核心(例如,多孔、無孔、蜂巢及/或類似核心)及/或類似者。此(等)片狀物、膜及/或核心可包括或可不包括纖維(例如,142)且可包括上文中描述之任何材料作為一基質材料(例如,146)。 如上文中描述,本發明工具(例如,10a)可經構形以藉由壓製元件(例如,18a及18b)鼓勵將壓力均勻施加於一或多個疊片之一堆疊(例如,22)。由於一或多個疊片之薄堆疊之有效預加熱、合併及/或冷卻可能特別易受此壓力之不均勻施加影響,因此本發明工具(例如,10a)可能適用於此等薄堆疊之預加熱、合併及/或冷卻。舉例而言,此一堆疊可具有透過其疊片之各者量測之一預合併厚度,其小於或實質上等於以下之任一者,或在以下之任何兩者之間:0.1 mm、0.2 mm、0.3 mm、0.4 mm、0.5 mm、0.6 mm、0.7 mm、0.8 mm、0.9 mm、1.0 mm、1.1 mm、1.2 mm、1.3 mm、1.4 mm、1.5 mm、1.6 mm、1.7 mm、1.8 mm、1.9 mm、2.0 mm、2.1 mm、2.2 mm、2.3 mm、2.4 mm、2.5 mm、2.6 mm、2.7 mm、2.8 mm、2.9 mm或3.0 mm。進一步舉例而言,此一堆疊之(若干)疊片可各自具有一預合併厚度,其小於或實質上等於以下之任一者,或在以下之任何兩者之間:0.05 mm、0.10 mm、0.15 mm、0.20 mm、0.25 mm、0.30 mm、0.35 mm、0.40 mm、0.45 mm或0.50 mm (例如,在近似0.13 mm與近似0.16 mm之間)。又進一步舉例而言,由合併此一堆疊形成之一層壓物可具有一厚度,其小於或實質上等於以下之任一者,或在以下之任何兩者之間:0.1 mm、0.2 mm、0.3 mm、0.4 mm、0.5 mm、0.6 mm、0.7 mm、0.8 mm、0.9 mm、1.0 mm、1.1 mm、1.2 mm、1.3 mm、1.4 mm、1.5 mm、1.6 mm、1.7 mm、1.8 mm、1.9 mm、2.0 mm、2.1 mm、2.2 mm、2.3 mm、2.4 mm或2.5 mm (例如,小於近似2.00 mm、1.75 mm、1.50 mm或1.25 mm)。 在板14a中,(若干)突片174與層66及90對準,且在板140a中,突片174與中心區域404對準;然而,在其他板中,板之(若干)突片可相對於板之(若干)層成角度地安置。另外參考圖13A及圖13B及圖14A及圖14B,分別展示工具10b及10c。對於此等工具之各者而言,板之至少一者(例如,用於工具10b之14g及/或14h及用於工具10c之14i及/或14j)包含相對於板之(若干)層成角度地安置之(若干)突片174。為圖解說明,此一突片之至少一部分與其各自層之間之一角度180可小於或實質上等於以下之任一者,或在以下之任何兩者之間:20度、25度、30度、35度、40度、45度、50度、55度、60度、65度、70度、75度、80度或90度。以此方式,對於工具10b及10c而言,板之一者之(若干)突片174可在板耦合在一起時與板之另一者接合,藉此將板相對於彼此定位。另外參考圖15,在一些板中,板之一突片(例如,174)之至少一部分(例如,182)可相對於板之(若干)層按一非垂直角度成角度地安置;此一部分可促進板耦合至另一板。 圖16A及圖16B描繪用於處置本發明工具之(若干)板(例如,14a)之一闡釋性方法。如展示,一末端作用器(例如,186)可經由其開口(例如,178)之一者耦合至板(例如,14a),使得可使用末端作用器來運輸及/或定位板。在一些工具中,工具之兩個或兩個以上板可具有(若干)開口(例如,178),該(等)開口經對準使得(舉例而言)可使用一末端作用器(例如,186)來同時運輸及/或定位兩個或兩個以上板。一些板可包含經構形以耦合至一末端作用器之一或多個突出部。 此一末端作用器可包括任何適合末端作用器,且藉由圖解說明提供末端作用器186之以下描述。末端作用器186可包含經構形以透過一板(例如,14a)之一開口(例如,178)安置之一遠端190。更特別地,末端作用器186之遠端190可包含一第一叉狀物194a及一第二叉狀物194b,其中叉狀物可在一第一位置(例如,圖16A)與一第二位置(例如,圖16B)之間相對於彼此移動,在該第二位置中,遠端之一橫向尺寸198大於當叉狀物處於第一位置時。當叉狀物194a及194b處於第一位置時,末端作用器186之遠端190可能夠通過開口,且當叉狀物處於第二位置時,遠端可能無法通過開口。以此方式,末端作用器186可藉由在叉狀物194a及194b處於第一位置時使末端作用器之遠端190通過開口且隨後朝向第二位置移動叉狀物而耦合至板。 圖17描繪本發明工具之另一實施例10d。工具10d可包含一第一板14k及一第二板14l,其中板之至少一者包含一或多個突出部202,且板之至少一者包含一或多個凹部206,各凹部206經構形以接納(若干)突出部之一各自者以將第一板耦合至第二板。如展示,一板(例如,14l)之(若干)突出部(例如,202及/或其他突出部)可起作用以相對於板定位一或多個疊片之一堆疊(例如,22)。對於一給定板(例如,14k及/或14l)而言,板之(若干)突出部(例如,202)及/或(若干)凹部(例如,206)可從其(若干)層(例如,66及/或90)及/或其(若干)突片(例如,174)延伸及/或由其(若干)層(例如,66及/或90)及/或其(若干)突片(例如,174)界定。此(等)突出部(例如,202)及凹部(例如,206)可係或可不係本文中描述之板之任一者之一特徵。 圖18描繪本發明工具之另一實施例10e。可使用工具10e來形成具有(若干)非平面部分之一層壓物。舉例而言,工具10e可包含一第一板14m及一第二板14n,各板具有包含一或多個彎曲部分之一最上表面。舉例而言,板14m之最上表面包含凸部214,且板14n之最上表面包含凹部218。板14m及14n之各者可具有為平面之一最低表面以(舉例而言)促進工具10e搭配具有平面壓製表面(例如,30)之壓製元件使用。當在板(例如,14m及14n)之間壓製一或多個疊片之一堆疊(例如,22)時,堆疊可呈現對應於板之最上表面之一形狀;因此,至少藉由選擇最上表面之幾何形狀,可達成一層壓物之一期望形狀。具有(若干)彎曲部分之此一最上表面可係或可不係本文中描述之板之任一者之一特徵。 圖19描繪可能適用於一些本發明工具中之一板14o。在使用期間,一板之一些部分(諸如板之一中心)可曝露於比板之其他部分(諸如板之一周邊)更高之溫度,且此不均勻加熱可能導致板之變形。為減輕此變形,板14o透過其(若干)層之至少一者(例如,各者)界定一或多個開口220。此(等)開口(例如,220)可係或可不係本文中描述之板之任一者之一特徵。 用於形成一或多個層壓物之本發明方法之一些實施例包括將一或多個疊片之一或多個堆疊(例如,22)安置在一底板(例如,板14a至14o及140a至140d之任一者或一類似板)與一頂板(例如,板14a至14o及140a至140d之任一者或一類似板)之間。在一些方法中,可執行安置使得(舉例而言) (若干)堆疊安置在頂板與底板之間,如上文中關於板140a及/或工具100a描述。儘管一些方法包括將(若干)堆疊安置在一頂板與一底板之間,然其他方法可包括將(若干)堆疊安置於一單一板(例如,一頂板及一底板之一者)上。 在一些方法中,頂板及底板之至少一者包含一或多個彈性層(例如,90) (例如,(若干)一體化彈性層)。在其他方法中,(若干)彈性層並非頂板及底板之任一者之一組件(例如,(若干)鬆散彈性層)。使用(若干)鬆散彈性層之一些方法可包括在將(若干)堆疊安置在頂板與底板之間之前,將(若干)彈性層之一者安置於頂板及底板之一者上。 一些方法包括使用一輸送機及/或一或多個夾具將(若干)堆疊運輸至一壓製機(例如,50)。在一些方法中,運輸包括使用耦合從板之至少一者之一中心區域(例如,404)向外延伸之突片(例如,174)之一輸送機或一或多個夾具。在一些方法中,運輸包括將輸送機或(若干)夾具之相同者耦合至藉由頂板之突片之一者界定之一第一開口及藉由底板之突片之一者界定之一第二開口之各者,第二開口與第一開口對準。在一些方法中,運輸包括對於頂板及底板之至少一者,將輸送機或 (若干)夾具之不同者耦合至藉由板之突片之一者界定之一第一開口及藉由板之突片之另一者界定之一第二開口之各者,其中延伸在第一開口與第二開口之間之一直線完全位於板之一平面圖內。 一些方法包括至少藉由在一壓製機(例如,50)之壓製元件(例如,18a及18b)之壓製表面(例如,30)之間壓製頂板及底板以形成一或多個層壓物而合併(若干)堆疊。在一些方法中,在壓製期間,(若干)彈性層之至少一者與(若干)堆疊接觸。在一些方法中,對於頂板及底板之各者而言,中心區域之至少90%安置於壓製表面之間。在一些方法中,頂板及底板之突片之各者之至少一部分未安置於壓製表面之間。 在一些方法中,(若干)堆疊之至少一者之一或多個疊片(例如,疊片138a至138j之任一者,或一類似疊片)之至少一者包括分散在一基質材料(例如,146)內之纖維(例如,142)。在一些方法中,在合併之後,由(若干)堆疊形成之(若干)層壓物之各者具有小於近似2.0 mm之一厚度。一些方法包括在合併之後,從頂板與底板之間移除由(若干)堆疊形成之(若干)層壓物。 另外參考圖20,在一些方法中,一或多個堆疊包括兩個或兩個以上堆疊,且安置包括將一或多個彈性層(例如,234)安置於堆疊之鄰近者之間。此(等)彈性層(例如,234)可包括聚四氟乙烯、矽、聚醯亞胺、一彈性體、一墊圈材料及/或類似者。此(等)彈性層(例如,234)可係安置於堆疊之鄰近者之間之一板(例如,板14a至14o及140a至140d之任一者,或一類似板)之一組件(例如,一彈性層90)。 圖21描繪用於形成層壓物之本發明方法之實施例。如下文中描述,在一些方法中,可藉由預加熱一或多個疊片之一堆疊(例如,22) (例如,步驟242)、合併堆疊(例如,步驟246)且冷卻堆疊(例如,步驟250)而形成一層壓物。參考本發明系統(例如,254a,圖22;254b,圖26)之實施例以圖解說明圖21之方法;然而,此等系統不限制可使用任何適合系統執行之彼等方法。 一些方法包括藉由將來自一熱源之熱施加於堆疊而預加熱一或多個疊片之一堆疊(例如,22)的一步驟242。熱源可包括任何適合熱源,諸如(舉例而言)一經加熱壓製元件組(例如,258a,下文中描述)、一紅外線熱源、一熱風烘箱及/或類似者。在預加熱步驟期間,熱源及/或堆疊之一溫度(例如,堆疊可被帶至之一溫度)可係任何適合溫度,諸如(舉例而言)大於或實質上等於以下之任一者,或在以下之任何兩者之間之一溫度:150℃、160℃、170℃、180℃、190℃、200℃、210℃、220℃、230℃、240℃、250℃、260℃、270℃、280℃、290℃、300℃、310℃、320℃、330℃、340℃、350℃、360℃、370℃、380℃、390℃或400℃ (例如,在近似210℃與近似400℃之間,近似240℃及/或類似者)。 另外參考圖22,在一些方法中,熱源包括一經加熱壓製元件組258a (例如,包含一壓製元件18a及一壓製元件18b),且預加熱包括在壓製元件組之間壓製堆疊之一步驟242a。可加熱壓製元件組258a,其中(舉例而言)壓製元件之至少一者包含一加熱元件(例如,34,圖1)、一加熱流體通過之一或多個內部通路(例如,38,圖1)及/或類似者。藉由壓製元件組258a施加於堆疊之一壓力可係任何適合壓力,諸如(舉例而言)小於或實質上等於以下之任一者,或在以下之任何兩者之間之一壓力:0.10巴錶壓、0.15巴錶壓、0.20巴錶壓、0.25巴錶壓、0.30巴錶壓、0.35巴錶壓、0.40巴錶壓、0.45巴錶壓、0.50巴錶壓、0.60巴錶壓、0.70巴錶壓、0.80巴錶壓、0.90巴錶壓、1.00巴錶壓、1.25巴錶壓、1.50巴錶壓、1.75巴錶壓、2.00巴錶壓、2.25巴錶壓、2.50巴錶壓、3.00巴錶壓、3.50巴錶壓、4.00巴錶壓或5.00巴錶壓(例如,在近似0.25巴錶壓與近似2.00巴錶壓之間,在近似0.5巴錶壓與近似1.0巴錶壓之間,近似0.5巴錶壓,及/或類似者)。如同本文中描述之其他壓製元件組,壓製元件組258a可係一壓製機(例如,50)之組件。 在預加熱步驟期間,堆疊可曝露於來自熱源之熱(例如,在經加熱壓製元件組258a之間壓製)達任何適合時間段,諸如(舉例而言)大於或實質上等於以下之任一者,或在以下之任何兩者之間之一時間段:5秒、10秒、15秒、20秒、25秒、30秒、35秒、40秒、45秒、50秒、55秒、60秒、70秒、80秒、90秒、100秒、110秒或120秒,或1分鐘、2分鐘、3分鐘、4分鐘或5分鐘(例如,近似40秒,近似120秒,及/或類似者)。一些方法可不包含一預加熱步驟(例如,242)。 一些方法包括合併堆疊之一步驟(例如,246)。更特別地,可藉由在一經加熱壓製元件組258b之間壓製堆疊而合併該堆疊。在合併步驟期間,壓製元件258b及/或堆疊之至少一者之一溫度(例如,堆疊可被帶至之一溫度)可係任何適合溫度,諸如(舉例而言)大於或實質上等於以下之任一者,或在以下之任何兩者之間之一溫度:140℃、150℃、160℃、170℃、180℃、190℃、200℃、210℃、220℃、230℃、240℃、250℃、260℃、270℃、280℃、290℃、300℃、310℃、320℃、330℃、340℃、350℃、360℃、370℃、380℃、390℃或400℃ (例如,在近似140℃與近似400℃之間,在近似165℃與近似175℃之間,近似300℃及/或類似者)。此溫度有時被稱為一「合併溫度」。如本文中使用,「合併溫度」及類似術語「合併壓力」、「冷卻溫度」及「冷卻壓力」各自用於使一參數與一步驟相關聯(例如,「合併溫度」係與合併步驟相關聯之一溫度);單獨使用之此等術語未針對參數定義任何特定值。在一些方法中,合併溫度可能低於預加熱步驟期間之熱源及/或堆疊之溫度。 在合併步驟期間,藉由壓製元件組258b施加於堆疊之一壓力(一「合併壓力」)可係任何適合壓力,諸如(舉例而言)大於或實質上等於以下之任一者,或在以下之任何兩者之間之一壓力:5.0巴錶壓、5.5巴錶壓、6.0巴錶壓、6.5巴錶壓、7.0巴錶壓、7.5巴錶壓、8.0巴錶壓、8.5巴錶壓、9.0巴錶壓、9.5巴錶壓、10.0巴錶壓、10.5巴錶壓、11.0巴錶壓、11.5巴錶壓、12.0巴錶壓、12.5巴錶壓、13.0巴錶壓、13.5巴錶壓、14.0巴錶壓、14.5巴錶壓、15.0巴錶壓、15.5巴錶壓、16.0巴錶壓、16.5巴錶壓、17.0巴錶壓、17.5巴錶壓、18.0巴錶壓、18.5巴錶壓、19.0巴錶壓、19.5巴錶壓、20.0巴錶壓、20.5巴錶壓、21.0巴錶壓、21.5巴錶壓、22.0巴錶壓、22.5巴錶壓、23.0巴錶壓、23.5巴錶壓、24.0巴錶壓、24.5巴錶壓或25.0巴錶壓(例如,近似13巴錶壓,近似20巴錶壓,及/或類似者)。在一些方法中,合併壓力可能大於預加熱步驟期間施加於堆疊之壓力。在合併步驟期間,可在壓製元件組258b之間壓製堆疊達任何適合時間段,諸如(舉例而言)大於或實質上等於以下之任一者,或在以下之任何兩者之間之一時間段:5秒、10秒、15秒、20秒、25秒、30秒、35秒、40秒、45秒、50秒、55秒、60秒、65秒、70秒、75秒、80秒、90秒、100秒、110秒或120秒,或1分鐘、2分鐘、3分鐘、4分鐘或5分鐘(例如,近似6秒、10秒、20秒、60秒或120秒)。 一些方法包括冷卻堆疊之一步驟(例如,250)。更特別地,可藉由在一壓製元件組258c之間壓製堆疊而冷卻堆疊,在此期間壓製元件及/或堆疊之至少一者之一溫度(一「冷卻溫度」) (例如,堆疊可被帶至之一溫度)低於合併溫度。冷卻溫度可係任何適合溫度,諸如(舉例而言)小於或實質上等於以下之任一者,或在以下之任何兩者之間之一溫度:10℃、15℃、20℃、25℃、30℃、35℃、40℃、45℃或50℃ (例如,在近似25℃與近似30℃之間,近似室溫,及/或類似者)。 在冷卻步驟期間,藉由壓製元件組258c施加於堆疊之一壓力(一「冷卻壓力」)可係任何適合壓力,諸如(舉例而言)大於或實質上等於以下之任一者,或在以下之任何兩者之間之一壓力:5.0巴錶壓、5.5巴錶壓、6.0巴錶壓、6.5巴錶壓、7.0巴錶壓、7.5巴錶壓、8.0巴錶壓、8.5巴錶壓、9.0巴錶壓、9.5巴錶壓、10.0巴錶壓、10.5巴錶壓、11.0巴錶壓、11.5巴錶壓、12.0巴錶壓、12.5巴錶壓、13.0巴錶壓、13.5巴錶壓、14.0巴錶壓、14.5巴錶壓、15.0巴錶壓、15.5巴錶壓、16.0巴錶壓、16.5巴錶壓、17.0巴錶壓、17.5巴錶壓、18.0巴錶壓、18.5巴錶壓、19.0巴錶壓、19.5巴錶壓、20.0巴錶壓、20.5巴錶壓、21.0巴錶壓、21.5巴錶壓、22.0巴錶壓、22.5巴錶壓、23.0巴錶壓、23.5巴錶壓、24.0巴錶壓、24.5巴錶壓或25.0巴錶壓(例如,近似13巴錶壓,近似20巴錶壓,及/或類似者)。在一些方法中,冷卻壓力可能大於預加熱步驟期間施加於堆疊之壓力。在冷卻步驟期間,可在壓製元件組258c之間壓製堆疊達任何適合時間段,諸如(舉例而言)大於或實質上等於以下之任一者,或在以下之任何兩者之間之一時間段:5秒、10秒、15秒、20秒、25秒、30秒、35秒、40秒、45秒、50秒、55秒、60秒、65秒、70秒、75秒、80秒、90秒、100秒、110秒或120秒,或1分鐘、2分鐘、3分鐘、4分鐘或5分鐘(例如,近似6秒、10秒、20秒、60秒或120秒)。在一些方法中,在冷卻步驟之後,堆疊具有小於近似2.0 mm之一厚度。 在一些方法中,預加熱步驟期間之熱源及/或堆疊之溫度、合併溫度及/或冷卻溫度可能不同。至少藉由使用各自壓製元件組(例如,258a、258b及258c)來執行預加熱步驟、合併步驟及冷卻步驟之至少兩者的一些方法可降低在產生一層壓物時改變壓製元件組之至少一者之溫度的需求,藉此減少產生層壓物所涉及之能量及時間。舉例而言,使用一單一壓製元件組來執行合併步驟及冷卻步驟兩者可能不期望地要求壓製元件組之至少一者被加熱至合併溫度且被冷卻至冷卻溫度。 一些方法包括將堆疊耦合至一或多個板(例如,包含上文中描述之任何板之一或多者),使得在藉由一壓製元件組(例如,258a、258b、258c及/或類似者)壓製堆疊時,將(若干)板之各者安置在堆疊與壓製元件組之一者之間。如上文中描述,此(等)板可促進堆疊之運輸(例如,往返於壓製元件組),在壓製元件組之一(多)者與堆疊之間傳遞熱,鼓勵藉由壓製元件組將壓力均勻施加於堆疊,及/或類似者。 另外參考圖23,展示可能適用於一些本發明方法及/或系統中之一壓製元件組258d (18c及18d) (例如,如壓製元件組258a、258b及/或258c)。如展示,壓製元件18c可包含至少部分藉由一彈性層262界定之一壓製表面30。彈性層262可包括上文中描述之彈性材料之任何一或多者。在一些實施例中,一壓製元件組(例如,258a、258b、258c、258d及/或類似者)之各者可包含界定其壓製表面(例如,30)之至少一部分之一彈性層(例如,262)。 壓製元件組258d可經構形以產生具有一非平面形狀之一層壓物。舉例而言,壓製元件18c之壓製表面30可包含一平面第一部分270及各自相對於第一部分成角度安置之一或多個第二部分(例如,274a及274b)。第一部分270可實質上垂直於(例如,在垂直狀態之10度內)一閉合方向278 (例如,其中壓製元件18c及18d相對於彼此移動以在壓製元件之間壓製一物件的一方向)。(若干)第二部分之各者可按大於或實質上等於以下之任一者,或在以下之任何兩者之間之一角度282相對於第一部分270成角度安置:10度、15度、20度、25度、30度、35度、40度、45度、50度、55度、60度、65度、70度、75度、80度、85度或90度。可至少部分藉由彈性層262界定第一部分270及/或(若干)第二部分之一或多者。在一給定壓製元件(例如,18c)之使用期間,與一閉合方向(例如,278)較不對準之其壓製表面(例如,30)之部分(例如,第一部分270)同與該閉合方向更對準之壓製表面之部分(例如,第二部分274a及274b)相比,可能經歷更大壓力。使用一彈性層(例如,262)來界定與閉合方向更對準之壓製表面之彼等部分可增大彼等部分所經歷之壓力,從而促進壓力跨壓製表面之一均勻分佈。 在一些方法中,一或多個輸送機290可用於在壓製元件組之間(例如,在壓製元件組258a與258b之間,在壓製元件組258b與258c之間,及/或類似者)運輸一或多個疊片之一堆疊(例如,22)。為圖解說明,(若干)輸送機290之各者可包含一或多個鏈條或傳送帶,堆疊可耦合至該一或多個鏈條或傳送帶,使得(若干)鏈條或傳送帶之移動使堆疊移動。在其中堆疊耦合至一或多個板(例如,包含上文中描述之任何板之一或多者)之例項中,堆疊可經由(若干)板耦合至(若干)鏈條或傳送帶。舉例而言,可藉由(若干)板之一或多個開口(例如,178)接納(若干)鏈條或傳送帶之一或多個銷、突出物或吊鉤。堆疊可經由機械臂(例如,334,圖26)放置於(若干)輸送機290上或從(若干)輸送機290移除。 在一些實施例中,(若干)輸送機290可經定位使得藉由(若干)輸送機運輸之一或多個疊片之一堆疊(例如,22)在至少一個壓製元件組(例如,258a、258b、258c及/或類似者)之壓製元件之間傳遞,使得可藉由壓製元件壓製堆疊,但(若干)輸送機自身未在壓製元件之間傳遞(例如,以防止(若干)輸送機干擾壓製元件之操作)。然而,在其中(若干)輸送機290包含(若干)傳送帶之實施例中,輸送機之至少一者可經定位使得藉由其(若干)傳送帶運輸之一或多個疊片之一堆疊(例如,22)及其(若干)傳送帶在至少一個壓製元件組(例如,258a、258b、258c及/或類似者)之壓製元件之間傳遞。此(等)傳送帶可鼓勵藉由壓製元件(例如,充當(若干)彈性層)將壓力均勻施加於堆疊,(若干)傳送帶之至少一部分可成為在堆疊之合併期間形成之一層壓物之部分,及/或類似者。 舉例而言,且另外參考圖24,展示兩個輸送機294a及294b,其等可能適用於本發明方法及/或系統之一些實施例中(例如,如輸送機60)。如展示,輸送機之各者包含藉由兩個或兩個以上輥302 (例如,一頭輥、一尾輥、一或多個空轉輥(idler roller)及/或類似者)支撐之一傳送帶298。輸送機之各者之傳送帶298可係連續的(例如,傳送帶可形成一環圈)或不連續的(例如,傳送帶可從輥302之一者展開且繞輥302之另一者纏繞)。 輸送機294a及294b之各者可經定位使得其傳送帶298在至少一個壓製元件組(例如,258b及258c,如描繪)之壓製元件之間傳遞;以此方式,當由壓製元件壓製藉由傳送帶運輸之一或多個疊片之一堆疊(例如,22)時,傳送帶安置在堆疊與壓製元件之一者之間。輸送機之各者之傳送帶298可包括一彈性材料,諸如(舉例而言)上文中描述之彈性材料之任何一或多者。至少以此等方式,(若干)輸送機之(若干)傳送帶298可鼓勵藉由壓製元件將壓力均勻施加於堆疊。 另外參考圖25,展示一傳送帶314,其可能適用於本發明方法及/或系統之一些實施例中(例如,如一傳送帶298)。傳送帶314可包含一第一層318,該第一層318之至少一部分經構形以成為在由傳送帶運輸之一或多個疊片之一堆疊(例如,22)之合併期間形成之一層壓物之部分。舉例而言,當在一壓製元件組(例如,258b)之間壓製堆疊時,堆疊可與第一層318接觸。第一層318可包括堆疊之一基質材料(例如,146)及/或具有實質上等於或低於堆疊之一基質材料(例如,146)之一玻璃轉變溫度的一玻璃轉變溫度之材料。傳送帶314可包含一第二層322,將第一層318安置於該第二層322上。第二層322可包括一彈性材料,諸如(舉例而言)上文中描述之彈性材料之任何一或多者。 在一些例項中,預加熱步驟、合併步驟及/或冷卻步驟可能要求不同時間量(例如,取決於堆疊之組成)以達成期望結果,且執行此等步驟之一系統之處理量可由要求最長時間量之步驟限制。舉例而言,預加熱步驟可能要求近似40秒來進行有效預加熱,且合併步驟及冷卻步驟可能要求近似10秒來進行有效合併及冷卻。若針對此等步驟之各者提供僅一個壓製元件組,則系統可能僅能夠至多每40秒產生一層壓物。 一些方法經組態以至少藉由將多個壓製元件組用於預加熱步驟、合併步驟及冷卻步驟之至少一者(例如,用於要求最長時間量來達成期望結果之步驟)而提供增大處理量。舉例而言,且另外參考圖26,在一些方法中,預加熱步驟包括在一經加熱第四壓製元件組258e之間及在一些例項中在一經加熱第五壓製元件組258f之間壓製堆疊的一步驟242b。以此方式,儘管相較於合併步驟及冷卻步驟要求一更長時間量來達成期望結果,但預加熱步驟不過度限制系統處理量。 用於形成一層壓物之本發明方法之一些實施例包括:(a)至少藉由運用一經加熱第一壓製元件組(例如,258a)將一第一壓力施加於堆疊、運用一經加熱第二壓製元件組(例如,258e)將一第二壓力施加於堆疊而預加熱一或多個疊片之一堆疊(例如,22),第二壓力視情況實質上等於第一壓力;(b)至少藉由運用一第三壓製元件組(例如,258b)將大於第一壓力及第二壓力兩者之一合併壓力施加於堆疊而合併堆疊,第三壓製元件組之至少一者處於一合併溫度;及(c)至少藉由運用一第四壓製元件組(例如,258c)將大於第一壓力及第二壓力兩者之一冷卻壓力施加於堆疊而冷卻堆疊,第四壓製元件組之至少一者處於低於合併溫度之一冷卻溫度。 在一些方法中,第一壓力在近似0.25巴錶壓與近似2巴錶壓之間。在一些方法中,合併壓力及/或冷卻壓力在近似10巴錶壓與近似25巴錶壓之間。在一些方法中,第一壓製元件組之至少一者處於一第一溫度,第二壓製元件組之至少一者處於一第二溫度,視情況,第二溫度實質上等於第一溫度,且視情況,合併溫度低於第一溫度及第二溫度兩者。 用於形成一層壓物之本發明方法之一些實施例包括:(a)至少藉由運用一熱源(例如,258a)將熱施加於堆疊而預加熱一或多個疊片之一堆疊(例如,22),熱源處於一第一溫度;(b)至少藉由在一第一壓製元件組(例如,258b)之間壓製堆疊而合併堆疊,第一壓製元件組之至少一者處於低於第一溫度之一合併溫度;及(c)至少藉由在一第二壓製元件組(例如,258c)之間壓製堆疊而冷卻堆疊,第二壓製元件組之至少一者處於低於合併溫度之一冷卻溫度。 在一些方法中,預加熱堆疊包括在一第三壓製元件組(例如,258a)之間壓製堆疊,第三壓製元件組之至少一者包括熱源。在一些方法中,預加熱堆疊包括運用第三壓製元件組將一第一壓力施加於堆疊,合併堆疊包括運用第一壓製元件組將大於第一壓力之一合併壓力施加於堆疊,且冷卻堆疊包括運用第二壓製元件組將大於第一壓力之一冷卻壓力施加於堆疊。 在一些方法中,預加熱堆疊包括運用一第四壓製元件組(例如,258e)將一第二壓力施加於堆疊,第四壓製元件組之至少一者處於一第二溫度,其中視情況第二壓力實質上等於第一壓力,且其中視情況第二溫度實質上等於第一溫度。在一些方法中,第一壓力在近似0.25巴錶壓與近似2巴錶壓之間。在一些方法中,合併壓力及/或冷卻壓力在近似10巴錶壓與近似25巴錶壓之間。 在一些方法中,第一溫度在近似210℃與近似400℃之間。在一些方法中,合併溫度在近似140℃與近似400℃之間。在一些方法中,冷卻溫度在近似10℃與近似50℃之間。 在一些方法中,壓製元件組之至少一者之至少一個壓製元件包含界定壓製元件之一壓製表面(例如,270、274a、274b及/或類似者)之至少一部分之一彈性層(例如,262)。一些方法包括將堆疊安置在一底板(例如,板14a至14o、140a至140d之任一者或一類似板)與一頂板(例如,板14a至14o、140a至140d之任一者或一類似板)之間。 本發明方法之一些實施例包括:將一或多個疊片之一堆疊安置在一底板(例如,板14a至14o、140a至140d之任一者或一類似板)與一頂板(例如,板14a至14o、140a至140d之任一者或一類似板)之間;至少藉由在一第一壓製元件組(例如,258b)之間壓製板而合併堆疊,第一壓製元件組之至少一者處於一合併溫度(例如,上文中描述之任何合併溫度);及至少藉由在一第二壓製元件組(例如,258c)之間壓製板而冷卻堆疊,第二壓製元件組之至少一者處於低於合併溫度之一冷卻溫度(例如,上文中描述之任何冷卻溫度)。 在一些方法中,頂板及底板之至少一者包含包括一金屬之一層(例如,金屬層66),且視情況金屬包括鋼。在一些方法中,頂板及底板之至少一者包括一彈性層(例如,90),且視情況彈性層包括聚四氟乙烯、矽及/或聚醯亞胺。在一些方法中,彈性層係一鬆散彈性層,且視情況將彈性層安置於頂板及底板之一者上。在一些方法中,頂板及底板之至少一者具有小於近似2.0 mm之一厚度(例如,130)。 在一些方法中,在冷卻之後,由堆疊形成之層壓物具有小於近似2.0 mm之一厚度。 圖27A至圖27E提供用於產生一或多個層壓物之本發明方法之一些實施例之一圖解說明。參考包括壓製機50及包含板140a及板140b之工具100a之一系統以圖解說明至少一些以下步驟;然而,所描繪系統不限制彼等步驟,可使用任何適合系統(包含上文中描述之任何壓製機及工具之任一者)來執行彼等步驟。 本發明方法之一些實施例包含將頂板140b及底板140a安置在壓製機50之壓製元件18a與18b之間的一步驟。如展示,可在將一或多個疊片之一或多個堆疊(例如,22)及一彈性層(例如,90)安置在板140a與140b之間時執行安置。彈性層之一或多個部分(例如,484)可(但無需)從板140a與140b之間向外延伸。 本發明方法之一些實施例包含合併(若干)堆疊以形成一或多個層壓物(例如,504)的一步驟。合併可包括在壓製元件18a與18b之壓製表面30之間壓製板140a及140b。在一些方法中,一釋放劑可施用於(若干)堆疊之一或多個表面以(舉例而言)阻止(若干)堆疊與板140a及/或140b、彈性層及/或壓製元件18a及/或18b (若與(若干)堆疊接觸)之間之黏著。 本發明方法之一些實施例包含從(若干)層壓物移除頂板(例如,板140b)的一步驟。現參考圖27B至圖27C,壓製元件18a及18b之至少一者可相對於另一者移動以允許對頂板之接達。接著,可使用任何適合手段(例如,運用一或多個夾具)從(若干)層壓物移除頂板。儘管如描繪,在將工具100a安置於壓製元件18a與18b之間時移除頂板,然在一些方法中,在移除頂板之前工具可被運輸遠離壓製元件(例如,運用一輸送機及/或一或多個夾具)。 移除頂板可經由彈性層執行,使得(若干)層壓物保持安置於彈性層上且彈性層保持安置於底板(例如,板140a)上。為圖解說明,在移除頂板時,彈性層可藉由在(若干)層壓物及底板上施加一吸力而使(若干)層壓物穩定。 本發明方法之一些實施例包含從底板移除彈性層及(若干)層壓物且視情況在(若干)層壓物安置於彈性層上時運輸其等的一步驟。為圖解說明,且參考圖27D,可藉由拉動彈性層之未上覆於底板之一或多個部分(例如,484)而執行從底板移除彈性層(連同安置於其上之(若干)層壓物)。一些方法包括使用(舉例而言)一輸送機及/或一或多個夾具在彈性層上運輸(若干)層壓物。 現參考圖27E,一些方法包含從彈性層移除(若干)層壓物的一步驟。移除(若干)層壓物可包括藉由(舉例而言)由彈性層之未下伏於(若干)層壓物之任一者之一或多個部分之至少一者拉動彈性層而從(若干)層壓物剝離彈性層。實例 將藉由特定實例更詳細地描述本發明。以下實例經提供僅用於闡釋性目的且不意欲以任何方式限制本發明。熟習此項技術者將容易地認知可經改變或修改以產生基本上相同結果之多種非關鍵參數。 實例1 表1包含使用本發明方法之實施例產生之層壓物及用於產生彼等層壓物之參數。 表1:使用本發明方法之實施例產生之層壓物 實例2 使用本發明方法之一實施例來產生一層壓物。圖28係展示層壓物之產生期間之堆疊溫度對時間之一圖表。在時間週期334內,藉由在處於近似230℃之一溫度之一第一壓製元件組之間壓製堆疊而預加熱堆疊。時間週期338係在其期間堆疊被轉移至一第二壓製元件組以進行合併之週期。在時間週期342期間,在處於近似170℃之一溫度之第二壓製元件組之間壓製堆疊。堆疊在時間週期346期間被轉移至一第三壓製元件組以進行冷卻。在時間週期350內,在處於室溫之第三壓製元件組之間壓製堆疊。 實例3 針對以下之各者執行模擬以比較板在用於形成一層壓物時之熱及機械回應:(1)一「平板」 (圖30A);(2)板140a (圖30B);及(3)具有彎曲邊緣之一板(一「彎曲板」) (圖30C)。板之各者包含具有第一橫向邊緣及第二橫向邊緣之一中心區域,從第一橫向邊緣延伸之兩個突片,及從第二橫向邊緣延伸之兩個突片。並且,板經類似地定大小,其中若板之任一者之一第一者安置於板之任何另一者之一第二者頂上,則第一板之突片之開口之各者可能與第二板之突片之開口之各者同時對準。此外,板之各者包括SAE 304不鏽鋼。下文中描述板之間之主要差異。 對於板140a而言,中心區域之大小緊密匹配加熱板508 (下文中描述)之大小。另一方面,平板及彎曲板之各者之中心區域之大小明顯大於加熱板508之大小。在一較小中心區域之情況下,對於板140a而言,突片之最外邊緣之間之橫向距離大於中心區域之寬度,而對於平板及彎曲板之各者而言,突片之最外邊緣之間之橫向距離等於中心區域之寬度。 板140a及平板兩者皆係平坦的,但彎曲板之縱向邊緣彎曲以界定沿著其中心區域及突片延伸之凸緣。最後,板140a及平板各自具有1 mm之一厚度,而彎曲板具有0.5 mm之一厚度。 圖29圖解說明用於模擬之各者之邊界條件。雖然針對板140a描繪邊界條件,但相同邊界條件用於平板及彎曲板。具有245℃之一恆定溫度之一加熱板508接觸工具板且將熱傳遞至工具板。對於加熱板508周圍之一隔離區域512而言,熱無法被添加至工具板或從工具板損失。在隔離區域512之外,包含突片之部分,允許對流及輻射熱傳遞。 在工具板接觸加熱板508以及一隔離區域512之情況中,防止工具板之平面外位移(例如,模型化壓製及層壓物之存在),且在隔離區域512之外,允許板之平面內及平面外位移。 對於板之各者而言,針對三個不同條件之各者計算穩態解決方案,如表2中闡述。 表2:環境條件 描繪板之各者之熱回應:(1)針對條件1,在圖30A至圖30C中;(2)針對條件2,在圖31A至圖31C中;及(3)針對條件3,在圖32A至圖32C中。在此等圖之各者中,溫標以℃為單位。對於條件之各者而言,相較於平板及彎曲板之任一者在其中心區域中之溫度分佈,板140a在其中心區域中具有一更均勻溫度分佈。此係歸因於板140a之中心區域具有更緊密地匹配加熱板508之大小的一大小。亦由其中心區域之大小驅動,相較於平板及彎曲板之溫度梯度,板140a中之溫度梯度與板之長度更對準,平板及彎曲板之各者在其較大中心區域中具有向內指向(在縱向方向及橫向方向兩者上)之溫度梯度。歸因於溫度梯度之此等差異,在其中突片從中心區域延伸之區域中,相對於板140a,溫度對於平板及彎曲板更低。 描繪板之各者之機械回應:(1)針對條件1,在圖33A至圖33C中;(2)針對條件2,在圖34A至圖34C中;及(3)針對條件3,在圖35A至圖35C中。對於此等圖之各者而言,標度以兆帕斯卡(MPa)為單位。如展示,相較於板140a之中心區域,平板及彎曲板之中心區域具有更大應力集中(在大小及量值兩個方面)。 表3提供各條件中之各板之最大應力。 表3:最大應力(von Mises) 如指示,板140a中之應力比在平板及彎曲板之任一者中更低。此可能歸因於平板及彎曲板各自具有一較大中心區域,跨該中心區域,板之溫度改變且該中心區域相對地藉由板之幾何形狀及壓製機約束而不移位。另一方面,在板140a中,溫度變化集中在突片中,突片藉由從板向外延伸且在壓製機之外而相對不受約束地移位。 實例4 在條件3 (表2)下針對板140c (圖36B)及板140d (圖36C)重複實例3中之模擬,且比較此等結果與上文中在條件3下針對板140a之結果(圖36A,其與圖32B相同)。類似板140a、板140c及140d各自包括SAE 304不鏽鋼且具有1 mm之一厚度。 圖36A至圖36C描繪板之各者之熱回應,且圖37A至圖37C描繪板之各者之機械回應。從熱回應開始,板中之溫度分佈係類似的,各自貫穿中心區域大致均勻,其中溫度變化集中於突片中。對應地,板之機械回應亦係類似的。然而,相較於板140a,應力集中對於板140c及140d而言在量值上更小,此可能歸因於相較於板140a之邊角,板140c及140d各自具有更大半徑之邊角。在表4中證明此等較小應力,表4包含板之各者之最大應力。 表4:最大應力(von Mises) 亦計算板140c之位移。在圖38A至圖38D中展示此等位移:(1)圖38A描繪總位移;(2)圖38B描繪x方向上之位移;(3)圖38C描繪z方向上之位移;且(4)圖38D描繪y方向上之位移。對於此等圖之各者而言,x方向、z方向及y方向係如圖中指示,且標度以mm為單位。雖然x位移及z位移係mm之數量級,但y位移係微米(μm)或更小之數量級。因此,板140c之平面外位移最小;此係有利的,至少因為此等平面外位移可能導致使用板形成之一層壓物之平面外變形。 開口178a處及開口178b處之x位移、z位移及y位移(在圖38A中標註)包含於表5中。 表5:開口178a及178b處之位移 藉由圖解說明提供,圖39A展示處於一未移位狀態之板140c,且圖39B展示處於一誇大移位狀態之板,其中位移按比例放大200倍。相較於突片之內部分及中心區域,比突片之內部分及中心區域更冷之突片之外部分經歷更小位移。 實例5 為研究厚度及材料對板效能之影響,針對以下項重複實例3中使用條件3 (表2)之模擬:(1)一平板,其在其他方面類似於實例3之板,但具有2 mm之一厚度;及(2)包括鋁而非SAE 304不鏽鋼之板140a。圖40A及圖40B描繪此等板之熱回應(以℃為單位之溫度),且圖41A及圖41B描繪此等板之機械回應(以MPa為單位之應力)。 展示增加板厚度促進溫度分佈之均勻性。為圖解說明,相較於較薄平板(圖32A),對於較厚平板(圖40A),突片一般來說更熱,更接近工具板與加熱板508接觸之部分之溫度。亦見板應力之對應減小(比較針對較厚平板之圖41A與針對較薄平板之圖35A)。較厚平板及較薄平板中之最大應力包含於表6中。 表6:最大應力(von Mises) 轉向材料對板效能之影響,當用鋁替換板140a之SAE 304不鏽鋼時,看見溫度分佈均勻性之大幅提高(比較圖40B與圖32B)連同板應力之大幅減小(比較圖41B與圖35B)。為圖解說明,在表7中提供鋁板140a中及SAE 304不鏽鋼板140a中之最大應力。 表7:最大應力(von Mises) 實例6 在條件3下針對板140c及板140d重複實例3中之模擬,惟加熱板508具有400℃而非245℃之一恆定溫度除外。圖42描繪板140c之熱回應,其中溫度以℃為單位,且圖43A及圖43B分別描繪板140c及140d之機械回應,其中應力以MPa為單位。如預期,加熱板508之升高溫度導致兩個板中之較大溫度變化及應力。在圖43A及圖43B中以紅色指示,板之各者超過其屈服應力(對於SAE 304不鏽鋼假定係240 MPa),其中其突片連接至其中心區域。兩個板中之最大應力包含於表8中。 表8:最大應力(von Mises) 亦判定板140c若允許冷卻至室溫,則將具有50 MPa之殘餘應力(在圖44中描繪)。 上文說明書及實例提供闡釋性實施例之結構及使用之一完整描述。儘管上文中已以特定詳細程度或參考一或多個個別實施例來描述特定實施例,然熟習此項技術者可對所揭示之實施例進行許多更改而不背離本發明之範疇。因而,方法及系統之各個闡釋性實施例不意欲限於揭示之特定形式。實情係,其等包含屬於發明申請專利範圍之範疇內之全部修改及替代例,且除所展示之一項實施例以外之實施例可包含所描繪實施例之一些或全部特徵。舉例而言,元件可被省略或組合為一體結構,及/或連接可被替換。此外,在適當之情況下,上文中描述之實例之任一者之態樣可與所描述之其他實例之任一者之態樣組合以形成具有可比較或不同性質及/或功能,且解決相同或不同問題之進一步實例。類似地,將瞭解,上文中描述之益處及優點可能與一項實施例相關或可能與數項實施例相關。 發明申請專利範圍不意欲包含且不應解釋為包含手段加功能或步驟加功能限制,除非在一給定發明申請專利範圍中分別使用(若干)片語「用於…之手段」或「用於…之步驟」明確敘述此一限制。 Cross-reference to related applications The present application claims US Provisional Patent Application No. 62/473,185, filed on March 17, 2017, and US Provisional Patent Application No. 62/473,302, filed on March 17, 2017, filed on March 17, 2017 The right of priority to U.S. Provisional Patent Application No. 62/624,077, filed on Jan. 30, s. The entire content of each of the above-cited disclosures is expressly incorporated herein by reference in its entirety herein 1 depicts a first embodiment 10a of one of the inventive tools for pressing, for example, heating, cooling, and/or merging one of a stack of one or more laminations. The tool of the present invention (e.g., 10a) can include one or more plates (e.g., 14a and 14b) that are configured to be disposed in one or more of a group of pressing elements (e.g., 18a and 18b) One of the laminations is stacked (eg, 22) such that the plate defines one interface between the pressing element and the stack when the stack is pressed by the pressing element. As will be described below, the (several) plates may facilitate heating, merging and/or cooling of the stack and/or transport of the stack (eg, to and from the pressing elements). The pressing elements (eg, 18a and 18b) can each comprise any suitable pressing element, such as, for example, a platen, plate, compact, and/or the like, and can generally be characterized as having a defined plane, a concave surface, and/or One of the convex surfaces compresses one of the bodies (e.g., 30) of the surface (e.g., 30) that is configured to contact the article as it is pressed by the pressing member. At least one of the pressing elements can be configured to include, by way of example, one or more electrical heating elements (eg, 34), one or more internal passages (eg, 38) (heating and/or cooling fluid ( For example, water, steam, a hot fluid, and/or the like may have a variable temperature through the internal passages and/or the like. As shown in Figure 1, the pressing elements (e.g., 18a and 18b) can be part of a press 50. To illustrate, the press 50 can include one or more actuators 54 each coupled to at least one of the pressing elements, wherein the actuator(s) are configured to move the pressing elements relative to one another Pressing one of the objects between the pressing elements. The actuator(s) 54 can comprise any suitable actuator such as, for example, a hydraulic, electrical and/or pneumatic actuator. Referring now to Figures 2A-2C, one of the panels 14a of the tool 10a is shown. The plate 14a can include one or more layers that use a set of pressing elements (eg, 18a and 18b) to assist in heating, cooling, and/or stacking one (or 22) of one or more laminations. merge. The (etc.) layer may comprise, for example, a heat conductive layer(s) that facilitate transfer of heat between the press element and the stack, and/or encourage uniform application of pressure to the stack by the press element. Elastic layer. A plate (eg, 14a) may or may not be rigid depending on its layer(s). For example, the plate 14a can include a metal layer 66. Metal layer 66 can have: an upper surface 70, or one surface of one of a stack (eg, 22) of one or more laminations when stacked on a plate 14a; and a lower surface 74 that is opposite the upper surface . Metal layer 66 can have any suitable thickness 78, such as, for example, a thickness that is less than or substantially equal to any one of or below, or between any two of the following: 0. 25 mm, 0. 30 mm, 0. 35 mm, 0. 40 mm, 0. 45 mm, 0. 50 mm, 0. 55 mm, 0. 60 mm, 0. 65 mm, 0. 70 mm, 0. 75 mm, 0. 80 mm, 0. 85 mm, 0. 90 mm, 0. 95 mm, 1. 00 mm, 1. 10 mm, 1. 20 mm, 1. 30 mm, 1. 40 mm, 1. 50 mm, 1. 60 mm, 1. 70 mm, 1. 80 mm, 1. 90 mm, 2. 00 mm, 2. 50 mm or 3. 00 mm (for example, approximately 0. 50 mm, less than approximately 2. 00 mm and / or similar). Metal layer 66 can comprise any suitable metal, and such a metal can be thermally conductive. For example, in the plate 14a, the metal layer 66 can comprise stainless steel. In other panels, a metal layer (eg, 66) may include this and/or any other suitable metal such as, for example, copper, aluminum, brass, steel, bronze, alloys thereof, and/or the like. By. The inclusion of a metal layer (e.g., 66) of a thermally conductive metal increases the ability of a plate to transfer heat between one of the stacks (e.g., 22) of one or more laminations and a pressing element (e.g., 18a or 18b). And this functionality can be enhanced by a metal layer having a relatively small thickness (eg, 78). A metal layer (e.g., 66) may increase the rigidity of a plate (e.g., 14a), which may facilitate transport of the plates (e.g., to and from the pressing members 18a and 18b) for placement on one or more of the plates. One of the sheets (e.g., 22) provides support to provide support for the (several) elastic layer (e.g., 90, described below) of the panel or the elastic layer(s) disposed on the panel, and/or the like. The plate 14a can include an elastic layer 90 coupled to one of the metal layers 66. As used herein, a first layer (eg, 90) can be coupled to a second layer (eg, 66) by: bonding the first layer (eg, via adhesion, soldering, heat, and pressure) And/or the like) to the second layer or to another layer coupled to the second layer; through (several) fasteners (eg, (several) screws, (several) bolts, (several) rivets, (several) pins And/or the like) placing the first layer in contact with the second layer or with another layer coupled to the second layer; and/or the like. For example, in a stack of layers (eg, 66 and/or 90), each of the layers can be coupled to each other of the layers whether or not they can be removed from the stack. For the sake of clarity, the elastic layer of the present invention may be characterized as components that are or are coupled to the board or that are characterized as tools comprising the boards. Moreover, any feature described herein as one of the elastic layers of a panel may also be one of the elastic layers of a tool. More specifically, the elastic layer 90 can be coupled to the metal layer 66 such that the elastic layer covers at least a portion (eg, at least a majority) of the upper surface 70 of the metal layer. For example, substantially all of the elastic layer 90 can overlie the upper surface 70, and the elastic layer can have a surface area 94 that is at least 50% (e.g., 100%) of the surface area 98 of one of the upper surfaces. As used herein, a layer (eg, 90) may be referred to as covering a portion of a surface (eg, 70) even though there are (several) additional layers between the layer and portions of the surface. In some panels, each of the layers (eg, 66 and/or 90) may have a length (eg, 102) and/or substantially the same as one of the lengths (eg, 102) of at least one of the other layers of the layer. A width (eg, 106) that is the same as the width (eg, 106) of at least one of the other of the layers. The elastic layer 90 can have any suitable thickness 110 (Fig. 2C), such as, for example, a thickness greater than or substantially equal to any of the following or any of the following: 0. 05 mm, 0. 10 mm, 0. 15 mm, 0. 20 mm, 0. 25 mm, 0. 30 mm, 0. 35 mm, 0. 40 mm, 0. 45 mm, 0. 50 mm, 0. 55 mm, 0. 60 mm, 0. 65 mm, 0. 70 mm, 0. 75 mm, 0. 80 mm, 0. 85 mm, 0. 90 mm, 1. 00 mm, 1. 10 mm, 1. 20 mm, 1. 30 mm, 1. 40 mm, 1. 50 mm, 1. 60 mm, 1. 70 mm, 1. 80 mm, 1. 90 mm, 2. 00 mm, 2. 50 mm or 3. 00 mm (for example, approximately 0. 13 mm, 0. 15 mm, 0. 25 mm or 0. 50 mm). In the panel 14a, the elastic layer 90 comprises polytetrafluoroethylene; in other panels, the (several) elastic layer (e.g., 90) may include this and/or any other suitable elastic material such as, for example, tantalum, poly An imine, an elastomer, a gasket material, and/or the like. In some plates (eg, 14a), (several) elastic layers (eg, 90), or one or more stacks (eg, 22) of one or more laminations are contacted (several) when placed on a board The at least one outermost elastic layer of the elastic layer may comprise a material selected to prevent the (several) elastic layers from being bonded to the stack and in some instances preventing the elastic layer(s) from joining each other. For example, the (several) elastic layer can comprise a material having a glass transition temperature that is higher than one of the glass transition temperatures of one of the stacked matrix materials (eg, 146, described below). An elastic layer (e.g., 90) can increase a plate (e.g., 14a) by, for example, deforming to compensate for irregularities and/or unevenness on the pressing surface (e.g., 30) of the pressing member. The variation in thickness of the stack and/or the like encourages the ability of the pressing element (eg, 18a and 18b) to uniformly apply one of the pressures between one of the stacks (eg, 22) of one or more laminations. The elastic layer(s) (e.g., 90) of the panels (e.g., 14a) of the present invention may comprise fibers. By way of example, and with additional reference to Figure 3, the elastic layer 90 comprises fibers 118 dispersed within the elastomeric material of the layer. The fibers 118 of the elastic layer 90 can be configured in a woven configuration; for example, the elastic layer can include one of the first fiber groups 122a aligned with a first direction 126a and disposed at an angle relative to the first direction (eg, One of the second groups of fibers 122b is aligned with one of the second directions 126b at an angle of approximately one of 90 degrees, wherein the first set of fibers is formed from the second fibrous structure. As used herein, "aligned with" means within 10 degrees of the parallel state. In the panel 14a, the fibers 118 of the elastic layer 90 comprise glass fibers; in other panels, the fibers of an elastic layer (eg, 90) (eg, 118) may include such and/or any other suitable fibers, such as (for example In terms of carbon fiber, polyarylene fiber, polyethylene fiber, polyester fiber, polyamide fiber, ceramic fiber, basalt fiber, steel fiber and/or the like. In some panels, an elastic layer (eg, 90) of fibers (eg, 118) can be configured in a nonwoven configuration; for example, the fibers can be configured such that substantially all of the fibers are aligned in a single direction, The fibers can include discontinuous fibers or staple fibers, and/or the like. By way of further example, the panels of the present invention can comprise having a fabric and/or mat (eg, a woven fabric and/or mat, a chopped strand fabric and/or mat and/or the like). The elastic layer(s) of the fibers (e.g., of any of the types described above), whether or not they are dispersed within an elastomeric material, are as described above with respect to FIG. The fabric and/or mat may comprise, for example, a fiberglass mat, a layer of asbestos or the like. The plate 14a is provided by way of example, as the inventive plate may comprise any suitable number of metal layers (eg, 66) (eg, 0, 1, 2, 3 or more metal layers) and an elastic layer (eg, 90) (eg, 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 or more elastic layers), and this (etc.) layer may be stacked in any suitable order. In a plate having two or more metal layers (eg, 66) and/or two or more elastic layers (eg, 90), the metal layers may, but need not, comprise the same material and/or have the same thickness ( For example, 78), and the elastic layer can, but need not, comprise the same material and/or have the same thickness (eg, 110). A plate having two or more layers (eg, 66 and/or 90) may have a thickness of one of the transmission layers (eg, 130, FIG. 2C), which is greater than or substantially equal to any of the following , or between any two of the following: 0. 40 mm, 0. 45 mm, 0. 50 mm, 0. 55 mm, 0. 60 mm, 0. 65 mm, 0. 70 mm, 0. 75 mm, 0. 80 mm, 0. 85 mm, 0. 90 mm, 1. 00 mm, 1. 10 mm, 1. 20 mm, 1. 30 mm, 1. 40 mm, 1. 50 mm, 1. 60 mm, 1. 70 mm, 1. 80 mm, 1. 90 mm, 2. 00 mm, 2. 10 mm, 2. 20 mm, 2. 30 mm, 2. 40 mm, 2. 50 mm, 3. 00 mm, 3. 50 mm, 4. 00 mm, 4. 50 mm, 5. 00 mm, 5. 50 mm, 6. 00 mm, 7. 00 mm, 8. 00 mm, 9. 00 mm or 10. 00 mm (for example, less than approximately 6. 00 mm). In general, a thinner plate may be more effective than a thicker plate when transferring heat between a press element (e.g., 18a or 18b) and one of the stacks (e.g., 22) of one or more laminations. Referring now to Figure 4A, a panel 14c having two elastic layers 90 is shown, each elastic layer being coupled to a metal layer 66 such that the elastic layer covers at least a portion (e.g., at least a majority) of the upper surface 70 of one of the metal layers. In the plate 14c, the metal layer 66 may comprise stainless steel and may have an approx. One of 50 mm thickness 78. Each of the elastic layers 90 may comprise fiber reinforced polytetrafluoroethylene and may have an approx. One of 25 mm thickness is 110. Referring now to Figure 4B, a panel 14d having three elastic layers 90 is shown, each elastic layer being coupled to a metal layer 66 such that the elastic layer covers at least a portion (e.g., at least a majority) of the upper surface 70 of one of the metal layers. In the plate 14d, the metal layer 66 may comprise stainless steel and may have an approx. One of 50 mm thickness 78. Each of the elastic layers 90 may comprise fiber reinforced polytetrafluoroethylene, and the elastic layer closest to the metal layer 66 may have approximately 0. One of 50 mm has a thickness of 110, and the other elastic layers may each have an approximate value of zero. One of 25 mm thickness is 110. In some of the plates, the (several) elastic layer (eg, 90) can be coupled to a metal layer (eg, 66) such that at least one of the (several) elastic layers covers at least one of the lower surfaces (eg, 74) of the metal layer Part (for example, at least a large part). For example, Figure 4C depicts a plate 14e comprising two elastic layers 90, each elastic layer coupled to a metal layer 66 such that the elastic layer covers at least a portion (e.g., at least a majority) of one of the lower surfaces 74 of the metal layer. In the plate 14e, the metal layer 66 may comprise stainless steel and may have an approx. One of 50 mm thickness 78. Each of the elastic layers 90 may comprise fiber reinforced polytetrafluoroethylene, and the elastic layer closest to the metal layer 66 may have approximately 0. One thickness of 25 mm is 110, and other elastic layers may have approximately 0. One of 50 mm thickness is 110. In the plate 14e, the upper surface 70 of the metal layer 66 defines at least a portion of one of the uppermost surfaces of the plate such that, for example, one of the one or more laminations is stacked (eg, 22) upon placement on the plate The surface contacts the stack. In this manner, one of the surface finishes of the upper surface 70 can be selected to achieve a desired surface finish of one of the laminates formed by the pressed stack; for example, the upper surface can be smoothed to achieve smoothing of one of the laminates (eg, Smooth) surface finish. Although a metal layer (e.g., 66) may be more suitable for performing this function than, for example, an elastic layer (e.g., 90) due to its higher rigidity, for example, it has at least one of the uppermost surfaces forming one of the plates. In a portion of one of the layers of the elastic layer (e.g., 90), this function can be performed by selecting a surface finish of one of the upper surfaces of the elastic layer. Referring now to Figure 4D, a panel 14f comprising three elastic layers 90 is shown, each elastic layer being coupled to a metal layer 66 such that the elastic layer covers at least a portion (e.g., at least a majority) of one of the lower surfaces 74 of the metal layer. In the plate 14f, the metal layer 66 may comprise stainless steel and may have an approx. One of 50 mm thickness 78. Each of the elastic layers 90 may comprise fiber reinforced polytetrafluoroethylene, and the elastic layer closest to the metal layer 66 may have approximately 0. One of 15 mm thickness 110, one of the elastic layers farthest from the metal layer may have approximately 0. One thickness of 50 mm is 110, and other elastic layers may have approximately 0. One of 25 mm thickness is 110. In some plates comprising two or more elastic layers (eg, 90), the elastic layer can be coupled to a metal layer (eg, 66) such that at least a first one of the elastic layers covers one of the upper surfaces of the metal layer At least a portion (eg, at least a majority) of (eg, 70), and at least a second of the elastic layer covers at least a portion (eg, at least a majority) of a lower surface (eg, 74) of one of the metal layers (eg, metal) The layer may be disposed between the first elastic layer and the second elastic layer). Some of the plates may not include a metal layer (eg, 66); if the plate includes two or more elastic layers (eg, 90), at least a first one of the elastic layers may be characterized as having an upper surface and The surface is inferior and each of the other of the elastic layers can be coupled to the first elastic layer such that the other elastic layer covers at least a portion (eg, at least a majority) of the upper or lower surface of the first elastic layer. Plate 14a can include one or more tabs 174 that extend outwardly from layers 66 and 90. The (several) tab 174 can serve as a handle(s) for the panel 14a, thereby facilitating transport of the panel and any stack (eg, 22) disposed on one or more of the panels (eg, to and from the pressing element 18a) And 18b). The tab(s) 174 can facilitate positioning of the plate 14a relative to a pressing element (e.g., 18a or 18b), at least by acting as a reference point(s). The (several) tabs 174 can each define an opening 178 that can be configured, for example, to receive a locating pin of a pressing element (eg, 18a or 18b), a conveyor (eg, 290, One of the pins, protrusions or hooks, an end effector (e.g., 186, described below) and/or the like are described below. In the plate 14a, each of the (several) tabs 174 is integral with the metal layer 66; however, in other plates, the (several) tabs (eg, 174) may be associated with one of the plates (eg, 90) Integrated or may be coupled to the (s) layer of the board via fasteners (eg, (several) bolts, (several) screws, (several) rivets and/or the like), adhesives, and/or the like ( For example, 66 and / or 90). This (etc.) tab (e.g., 174) may or may not be a feature of any of the panels described herein. In some panels, the opening(s) (eg, 178) may be defined by the layer(s) of the panel (eg, 66 and/or 90). Referring now to Figure 5, the tool 10a can comprise two plates: a plate 14a and a plate 14b substantially similar to the plate 14a, each plate being positionable in one of a stack (e.g., 22) of one or more laminations On the side. The tool 10a is provided by way of example, as other tools may comprise any suitable plate (1, 2, 3, 4, 5 or more plates), such as, for example, any of the plates described above. One or more (eg, either of the boards, such as both of the boards 14c, one of the boards, and one of the other of the boards, such as one of the boards 14d and the board One of the 14e, one of the boards is a single one, such as one of the boards 14f, and/or the like). Some inventive tools may be used to preheat, merge, and/or cool two or more laminations by, for example, placing one or more of the tools between adjacent ones of the lamination stack Stacked (for example, 22). Referring now to Figures 6A-6C, a tool 140a is shown which may also include a plate 140b (tool 100a, Figure 9C) substantially similar to the plate 140a, the plate 140a being configured to be placed in one or more One of the laminations is stacked on one of the sides (eg, 22). The plate 140a includes a rectangular central region 404 having a width 412, a length 416, a first lateral edge 408, and a second lateral edge 410. As shown, the plate 140a can have four tabs 174: two extending outwardly from the first lateral edge 408 and two extending outwardly from the second lateral edge 410. The central region 404 can receive the stack, and the tabs 174 can facilitate transport of the panels 140a and/or the tool 100a via, for example, one of the conveyors of the tabs and/or one or more clamps. While the plate 140a includes a rectangular central region, the other plates may have a central region of any size and shape (for example, circular, semi-circular, elliptical, triangular, trapezoidal, polygonal, or the like) that is adapted to receive the stack. In some embodiments, a panel can have any suitable number of tabs extending outwardly from one or more of the central regions of one of the panels (eg, 1, 2, 3, 4, 5, 6, or more) Tab)). The tab 174 can be sized and positioned relative to the central region 404 to minimize plate deformation when forming a laminate using the plate 140a. To illustrate, a plurality of tabs 174 extending from an identical lateral edge (eg, one of 408 and 410) can be positioned such that one of the distances between the outermost edges 436 of the tabs measured parallel to the width 412 is 428 can be at least 5%, 10%, 15%, 20%, or 25% (eg, at least 5%) greater than the width 412 of the central region 404. Extending the outermost edge 436 beyond the width 412 reduces the interaction between the tab 174 and the central region 404 and thereby reduces the stress within the panel caused by the temperature difference between the tab and the central region. Moreover, the plurality of tabs 174 extending from different ones of the lateral edges 408 and 410 can be positioned such that a distance 432 between the outermost edges 440 of the tabs measured parallel to the length 416 can be 416 than the length 416 of the central region 404. At least 20%, 30%, 40%, 50%, 60%, 70%, 80% or 90% greater (eg, at least 20% greater or at least 80% greater). Each of the tabs 174 provides a suitable means for facilitating the transport of the panel 140a from the longitudinal extension of the central region 404. The tabs 174 can each have a shape selected to minimize one of the deformations of the panel 140a when the panel is used to form a laminate. For example, the tabs 174 can each have a width 420 measured parallel to the width 412 and a length 424 measured parallel to the length 416. For each of the tabs 174, the width 420 can vary along the length 424 (eg, each of the tabs 174 widens and/or tapers). As shown, the tabs 174 can each have one of the first portion 444 in which the width 420 increases (eg, widens) along the length 424 and the middle portion 420 decreases (eg, tapers) along the length 424. 448, wherein the first portion is closer to the central region 404 than the second portion (Fig. 6C). Moreover, each of the tabs 174 can have a maximum width that is at least 10%, 15%, 20%, 25%, 30%, 35%, 40% greater than the width 420 of the tab at the lateral edge at which it extends. 45% or 50% (eg, at least 10% larger). This longitudinal widening in the first portion 444 further reduces the interaction between the central region 404 and the tab 174 that is susceptible to the region due to, for example, the deformation of the temperature differential. In addition, the thinning of each of the tabs 174 in the second portion 448 reduces the weight of the plate 140a, further facilitating transportability. The tabs 174 can each have a third portion 452 disposed between the first portion 444 and the second portion 448, wherein the width 420 is substantially constant along the length 424 to, for example, maintain the structural integrity of the tab. In other embodiments, a tab can have any suitable shape. The tabs (e.g., 174) can each define one or more openings (e.g., 178) to, for example, further facilitate the transport of a panel (e.g., 140a) and/or a tool (e.g., 100a). As shown, the tabs 174 each define a plurality of openings 178 that are configured to allow the tabs to couple to a conveyor and/or a clamp. For example, at least one of the openings 178 can be configured to couple to a pin, protrusion or hook of a conveyor (eg, 290, described below). Moreover, at least one of the openings 178 can be configured to couple to a prong of an end effector (eg, 186, described below) (eg, 194a, 194b, described below (eg, a clamp)). Each of the openings 178 can have a shape, orientation, and/or size that is different from the other of the openings. For example, a first opening 456 and a second opening 460 may each be rectangular, and a third opening 464 and a fourth opening 468 may each be circular. The different shapes, orientations, and/or sizes of the openings 178 enable the tabs 174 to be coupled to different transport mechanisms. For example, the first opening 456 can be configured to couple to a first clamp and the second opening 460 can be configured to couple to a second clamp that is different from one of the first clamps. In other embodiments, the opening can have any size, orientation, and shape (eg, elliptical, trapezoidal, polygonal, or the like) that is adapted to couple with a conveyor and/or one or more clamps. In some embodiments, each of the openings can have the same shape, orientation, and/or size. In still further embodiments, a tab can define any suitable number of openings, for example 1, 2, 3, 4, 5, 6, 7, or 8 openings. The relative position of the openings (e.g., 178) may also minimize plate deformation when heating, pressing, and/or transporting a panel (e.g., 140a) and/or a tool (e.g., 100a). As shown in FIG. 6A, a line 400a extending between the first openings 456 of the plurality of tabs 174 extending from different ones of the lateral edges 408 and 410 can be received within a plan view of the panel 140a. Additionally, a line 400b extending between the second openings 460 of the plurality of tabs 174 extending from different ones of the lateral edges 408 and 410 can also be received within a plan view of the panel 140a. As used herein, a "plan" of a panel is formed by projecting the panel to a horizontal plane when the panel is placed horizontally. When a transport mechanism (eg, a conveyor and/or one or more clamps) is coupled to the opening 178, one of the loading paths can be aligned with either of the wires 400a and 400b due to the force applied by the mechanism. Thereby reducing the deformation of the plates attributed to their forces. Turning now to Figures 7 and 8A-8B, panels 140c and 140d are shown, each of which may be substantially similar to panel 140a. The main difference between the plates 140a, 140c and 140d is the shape of the tabs. Referring first to Figure 7, the tabs 174 of the plate 140c can each have a width 420 that varies along a length 424 of the tabs in substantially the same manner as the width of the tabs of the plate 140a. To further minimize plate deformation, one or more of the edge portions 464 (eg, one corner) of the edge of the tab 174 change direction has an increased radius (eg, more curved) than the tab of the plate 140a. . Referring now to Figures 8A-8B, the tabs 174 of the plate 140d can each have a width 420 that varies along one of the lengths 424 of the tabs in a manner different from the width of the tabs of the panel 140a. To illustrate, along the length 424, the width 420 can remain substantially constant in a first portion 444, increasing in a third portion 452 to a maximum width of one of the tabs (eg, widening), and in a The two portions 448 are reduced (eg, tapered). The width 420 at the central region 404 may be less than the maximum width (eg, each of the tabs 174 is necked) (Fig. 8B). The tabs 174 can each be shaped such that a distance 472 is measured along the length of the third portion 452 between the innermost edges 468 of the plurality of tabs 174 extending from one of the lateral edges 408 and 410. 424 is reduced. The shape of the tab 174 (e.g., narrowed) reduces the stress caused by the temperature difference between the central region 404 and the tab 174. Each of the tabs 174 may further have one or more edge portions 464 having an increased radius when compared to the tabs of the plate 140a. 9A-9B illustrate one of the relative sizes and orientations of an elastic layer 90, one or more lamination stacks 22, and a plate 140a. However, the depicted relationship between the elastic layer 90, the stack 22, and the plate 140a is provided by way of illustration and does not limit the inventive panels and tools or methods of using the panels and tools of the present invention. In some embodiments, for example, an elastic layer (eg, 90) and a stack (eg, 22) can be disposed in any suitable panel (eg, 14a to 14o) in substantially the same manner as described below with respect to panel 140a. (Some of which are described below), any of 140a to 140d or a similar board). In some embodiments, when a stack (eg, 22) and an elastic layer (eg, 90) are disposed between a top plate and a bottom plate of a tool (eg, 100a), the top and bottom plates can have a stack relative to the stack And the elastic layer is substantially similar in size and orientation. Turning to Figure 9A, the resilient layer 90 can be disposed on the panel 140a, and optionally the elastic layer and the panel can be separated (e.g., the elastic layer 90 can be a loose elastic layer). The elastic layer 90 can be sized such that one or more portions 484 of the elastic layer are not overlying the panel 140a (eg, the portion 484 extends outwardly from the panel 140a). For example, the elastic layer 90 can be rectangular and have a width 476 that is greater than the width 412 of the central region 404. Excessive size of the elastic layer 90 relative to the plate 140a facilitates pulling of the elastic layer by, for example, at least one of the portion(s) 484 (eg, with one or more clamps) without interfering with the plate, for example. The elastic layer is removed from the board. As shown, the elastic layer 90 includes one or more protrusions 486 that extend outwardly from one of the longitudinal edges of the elastic layer. However, in some embodiments, the protrusion(s) (eg, 486) may be from any of the edges of an elastic layer (eg, from one or more of the longitudinal edges and/or from one or more of the lateral edges) Extended). Optionally, an elastic layer may have no protrusions. Turning now to Figure 9B, a panel 140a and an elastic layer 90 are shown, the elastic layer 90 resting under the stack 22 such that the elastic layer 90 is disposed between the stack 22 and the panel 140a. Plate 140a and elastic layer 90 can be sized to accommodate stack 22. Each of the central region 404 and the elastic layer 90 can underlie all of the stacks 22 (eg, the width 412 and the width 476 may each be greater than the width 488 of the stack 22 or the same as the width 488, and the length 416 and the length 480 may each be larger than the stack 22 The length 492 is the same as the length 492). As shown, the central region 404 can be sized such that the stack 22 spans at least 65%, 70%, 75%, 80%, 85%, 90%, 95%, or 100% of the surface area of the surface of the central region 404 that faces the stack 22. (for example, at least 80%). When, for example, the stack 22 and the elastic layer 90 are disposed between the plate 140a and the plate 140b (e.g., as described below in Figure 9C) and the stack 22 is pressed (e.g., with a press 50), the elastic layer is A predetermined size of 90 is below the total stack 22 to promote uniform distribution of one of the pressures on the stack 22. The plate 140a provides a suitable area relative to the size of the stack 22 (e.g., the size of the central region 404) over which pressure and/or heat can be applied to the stack 22 while minimizing susceptibility due to, for example, heating plates. The stress caused by the temperature difference affects the boundary area of the plate 140a. The central region 404, the elastic layer 90, and the stack 22 are each depicted as being rectangular, wherein the elastic layer 90 has a protrusion(s) 486 extending from one of its longitudinal edges; however, in other embodiments, a central region, elasticity The layers and stacks can have any suitable size and shape. For example, although the elastic layer 90 can be disposed on the plate 140a as shown, such that the elastic layer 90 does not overlie any of the tabs 174 (eg, the length 480 is less than the length 416 or substantially the same as the length 416), In other embodiments, an elastic layer may be partially or completely overlaid on one or more tabs (eg, each or some of the tabs). In a further embodiment, an elastic layer may extend outwardly from the plate 140a in a longitudinal direction and not in a lateral direction (eg, the length 480 may be greater than the length 416 and the width 476 may be less than the width 412 or the same as the width 412) . In some embodiments, a central region of a panel, an elastic layer, and/or one or more stacks of one or more laminations may be circular, semi-circular, elliptical, triangular, trapezoidal, polygonal, or the like, and may have any Suitably sized such that, for example, the elastic layer and the panel may each be underlying all stacks, while one or more portions of the elastic layer are not overlaid on the panel. Referring now to Figure 9C, a cross-sectional view of one of the tools 100a taken along line 9C-9C of Figure 9B is shown. The tool 100a can include two plates: a plate 140a and a plate 140b substantially similar to the plate 140a. As shown, the elastic layer 90 and stack 22 can be disposed within the tool 100a (eg, between the plate 140a and the plate 140b). Each of the plates 140a and 140b can have a length of less than approximately 1 mm, 1. 2 mm, 1. 4 mm, 1. 6 mm, 1. 8 mm, 2. 0 mm, 2. 2 mm or 2. One thickness 130 of 4 mm (eg, less than approximately 2 mm). The elastic layer 90 can have less than approximately 1 mm, 1. 2 mm, 1. 4 mm, 1. 6 mm, 1. 8 mm, 2. 0 mm, 2. 2 mm, 2. 4 mm, 2. 6 mm, 2. 8 mm, 3. 0 mm or 3. One of 2 mm thickness is 110. FIG. 10 shows the plate 140a positioned on one of the pressing surfaces 30 of the press 50. The pressing surface 30 can be underlying or overlying (depending on whether the pressing surface is disposed above or below the plate 140a) at least a portion of each of the central region 404 and the tab 174. The pressing surface 30 can include a heated region 496 through which the pressing surface can transfer heat (e.g., with a heating element (e.g., 34)) to the plate 140a. Press surface 30 or its heated region 496 can span at least 60%, 65%, 70%, 75%, 80%, 85%, 90%, or 95% (eg, at least 90%) or 100% of central region 404. Similar to the central region 404, the pressing surface 30 (or its heated region 496) is sized to minimize the temperature difference in the central region of the heating plate 140a. Press 50 can include an insulator 500 that is configured to minimize heat loss from heating zone 496 to an external environment. By way of example, Figure 11 depicts one or more stacks 22 of laminations that can be preheated, combined, and/or cooled using embodiments of the present invention. Stack 22 includes nine laminations 138a through 138i; however, the stack (e.g., 22) that can be used with the tools of the present invention can comprise any suitable number of laminations, such as, for example, 1, 2, 3, 4, 5 6, 6, 8, 9, 9, 10, 11, 12, 13, 14, 15 or more than 15 laminations. In stack 22, each of laminations 138a through 138i includes fibers 142 dispersed within a matrix material 146. The fibers (e.g., 142) of a stack of sheets (e.g., any of laminations 138a through 138i) can comprise any suitable fiber, such as, for example, any of the fibers described above. One of the matrix materials (e.g., any of laminations 138a through 138i) may comprise any suitable matrix material such as, for example, a thermoplastic or thermoset matrix material. A suitable thermoplastic matrix material may comprise, for example, polyethylene terephthalate, polycarbonate (PC), polybutylene terephthalate (PBT), poly(1,4-cyclohexylene ring) Hexane-1,4-dicarboxylate) (PCCD), diol-modified polycyclohexylester (PCTG), polyphenylene ether (PPO), polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), polystyrene (PS), polymethyl methacrylate (PMMA), polyethyleneimine or polyetherimine (PEI) or one of its derivatives, a thermoplastic Elastomer (TPE), terephthalic acid (TPA) elastomer, poly(cyclohexanedimethylene terephthalate) (PCT), polyethylene naphthalate (PEN), polyammonium (PA), polystyrene sulfonate (PSS), polyetheretherketone (PEEK), polyetherketoneketone (PEKK), acrylonitrile-butadiene-styrene (ABS), polyphenylene sulfide (PPS) One of the copolymers or a blend thereof. A suitable thermosetting matrix material may comprise, for example, an unsaturated polyester resin, polyurethane, bakelite, duroplast, urea formaldehyde, hexadiene phthalate, epoxy resin, epoxy vinyl ester, poly a mixture of quinonemine, polycyanurate cyanate, dicyclopentadiene, phenolic aldehyde, benzoxazine, one of the copolymers or a blend thereof. To illustrate, a laminate comprising one of the fibers (eg, 142) (eg, any of the laminations 138a-138i) can have any greater than or substantially equal to, or between any of the following One of the pre-merged fiber volume fractions: 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85% or 90%. In stack 22, each of laminations 138a through 138i is a unidirectional lamination, or has a laminate of fibers 142, substantially all of which are aligned with a single direction. More particularly, in each of the laminations, the fibers are aligned with one of the stack's long dimensions (e.g., measured in direction 150) (e.g., laminations 138d through 138f, each of which can be characterized as a 0 degree unidirectional laminations) or aligned with one of the long dimensions perpendicular to the stack (eg, laminations 138a through 138c and laminations 138g through 138i, each of which can be characterized as a 90 degree unidirectional stack) sheet). Some of the stacks may each have an angle with respect to one of the stack's long dimensions, such as, for example, any one of greater than or substantially equal to, or between any of the following One direction of placement: 0 degrees, 5 degrees, 10 degrees, 15 degrees, 20 degrees, 25 degrees, 30 degrees, 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees, 60 degrees, 65 degrees, 70 degrees, The unidirectional laminations of the fibers (eg, 142) aligned at 75 degrees, 80 degrees, 85 degrees, or 90 degrees. Some of the stacks may comprise fibers having a configuration that is configured in a woven configuration (eg, as in a laminate having a plain weave, twill weave, satin weave, woven basket, leno weave, crepe weave, or similar weave) ( For example, 142) (several) laminates. Referring additionally to Figure 12, the laminations 138j, which may be included in a stack, may include a first fiber set 142a aligned with a first direction 154a and a second direction 154b disposed at an angle relative to the first direction. A second fiber group 142b, wherein the first fiber group is formed with the second fiber structure. The minimum angle 158 between the first direction 154a and the second direction 154b may be greater than or substantially equal to any of the following, or between any of the following: 5 degrees, 10 degrees, 15 degrees, 20 degrees, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85 or 90 degrees. The minimum angle 162 between the first direction 154a and one of the stacks including one of the stacks 138j (eg, measured in direction 150) may be greater than or substantially equal to any of the following, or any of the following Between the two: 0, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75 degrees, 80 degrees, 85 degrees or 90 degrees. In stack 22, laminations 138a through 138i are configured to be a 90, 90, 90, 0, 0, 0, 90, 90, 90 lay-up. Other stacks may comprise any suitable laminate configured to be any suitable for lamination (whether symmetrical or asymmetrical), including one or more of any of the laminations described above. Some stacks (eg, 22) of one or more laminations may comprise (several) sheets, (several) films, (several) cores (eg, porous, non-porous, honeycomb, and/or the like) and/or Similar. The (etc.) sheet, film and/or core may or may not include fibers (e.g., 142) and may include any of the materials described above as a matrix material (e.g., 146). As described above, the tool of the present invention (e.g., 10a) can be configured to encourage uniform application of pressure to one or a stack of one or more laminations (e.g., 22) by pressing elements (e.g., 18a and 18b). Since effective preheating, combining and/or cooling of a thin stack of one or more laminations may be particularly susceptible to uneven application of this pressure, the inventive tool (e.g., 10a) may be suitable for pre-stacking of such thin stacks. Heat, combine and/or cool. For example, the stack can have one of the pre-combined thicknesses measured by each of its laminations, which is less than or substantially equal to any of the following, or between any two of the following: 0. 1 mm, 0. 2 mm, 0. 3 mm, 0. 4 mm, 0. 5 mm, 0. 6 mm, 0. 7 mm, 0. 8 mm, 0. 9 mm, 1. 0 mm, 1. 1 mm, 1. 2 mm, 1. 3 mm, 1. 4 mm, 1. 5 mm, 1. 6 mm, 1. 7 mm, 1. 8 mm, 1. 9 mm, 2. 0 mm, 2. 1 mm, 2. 2 mm, 2. 3 mm, 2. 4 mm, 2. 5 mm, 2. 6 mm, 2. 7 mm, 2. 8 mm, 2. 9 mm or 3. 0 mm. By way of further example, the stack(s) of the stack can each have a pre-combined thickness that is less than or substantially equal to any of the following, or between any two of the following: 0. 05 mm, 0. 10 mm, 0. 15 mm, 0. 20 mm, 0. 25 mm, 0. 30 mm, 0. 35 mm, 0. 40 mm, 0. 45 mm or 0. 50 mm (for example, at approximately 0. 13 mm and approximately 0. Between 16 mm). Still further by way of example, a laminate formed by combining the stacks can have a thickness that is less than or substantially equal to any of the following, or between any two of the following: 0. 1 mm, 0. 2 mm, 0. 3 mm, 0. 4 mm, 0. 5 mm, 0. 6 mm, 0. 7 mm, 0. 8 mm, 0. 9 mm, 1. 0 mm, 1. 1 mm, 1. 2 mm, 1. 3 mm, 1. 4 mm, 1. 5 mm, 1. 6 mm, 1. 7 mm, 1. 8 mm, 1. 9 mm, 2. 0 mm, 2. 1 mm, 2. 2 mm, 2. 3 mm, 2. 4 mm or 2. 5 mm (for example, less than approximately 2. 00 mm, 1. 75 mm, 1. 50 mm or 1. 25 mm). In the plate 14a, the tab(s) 174 are aligned with the layers 66 and 90, and in the panel 140a, the tab 174 is aligned with the central region 404; however, in other panels, the tab(s) may The layers are placed at an angle relative to the (several) layers of the panel. Referring additionally to Figures 13A and 13B and Figures 14A and 14B, tools 10b and 10c are shown, respectively. For each of these tools, at least one of the panels (eg, 14g and/or 14h for tool 10b and 14i and/or 14j for tool 10c) includes (several) layers relative to the board The (several) tabs 174 are angularly disposed. To illustrate, an angle 180 between at least a portion of the tab and its respective layer can be less than or substantially equal to either, or between any of the following: 20 degrees, 25 degrees, 30 degrees , 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees, 60 degrees, 65 degrees, 70 degrees, 75 degrees, 80 degrees or 90 degrees. In this manner, for tools 10b and 10c, the tab(s) 174 of one of the panels can engage the other of the panels when the panels are coupled together, thereby positioning the panels relative to one another. Referring additionally to Figure 15, in some of the panels, at least a portion (e.g., 182) of one of the panels (e.g., 174) can be disposed at an angle relative to the layer(s) of the panel at a non-perpendicular angle; The booster plate is coupled to another board. 16A and 16B depict one illustrative method for treating a plate(s) (eg, 14a) of the tool of the present invention. As shown, an end effector (eg, 186) can be coupled to the plate (eg, 14a) via one of its openings (eg, 178) such that an end effector can be used to transport and/or position the plate. In some tools, two or more plates of the tool may have (several) openings (eg, 178) that are aligned such that, for example, an end effector (eg, 186) may be used. ) to transport and/or locate two or more plates simultaneously. Some of the plates may include one or more protrusions configured to couple to an end effector. Such an end effector can include any suitable end effector and the following description of the end effector 186 is provided by way of illustration. End effector 186 can include a distal end 190 configured to be placed through one of the openings (e.g., 178) of a plate (e.g., 14a). More specifically, the distal end 190 of the end effector 186 can include a first prong 194a and a second prong 194b, wherein the prong can be in a first position (eg, FIG. 16A) and a second Positions (e.g., Figure 16B) move relative to each other in which one of the distal ends has a lateral dimension 198 that is greater than when the prongs are in the first position. When the prongs 194a and 194b are in the first position, the distal end 190 of the end effector 186 can pass through the opening, and when the prong is in the second position, the distal end may not pass through the opening. In this manner, the end effector 186 can be coupled to the plate by moving the distal end 190 of the end effector through the opening when the prongs 194a and 194b are in the first position and then moving the prong toward the second position. Figure 17 depicts another embodiment 10d of the tool of the present invention. The tool 10d can include a first plate 14k and a second plate 14l, wherein at least one of the plates includes one or more protrusions 202, and at least one of the plates includes one or more recesses 206, and each of the recesses 206 is configured Formed to receive one of the (several) protrusions to couple the first plate to the second plate. As shown, the protrusion(s) (eg, 202 and/or other protrusions) of a board (eg, 14l) can function to position one (eg, 22) of one or more laminations relative to the board. For a given plate (eg, 14k and/or 14l), the (several) protrusions (eg, 202) and/or (several) recesses (eg, 206) of the board may be from its (several) layers (eg, , 66 and / or 90) and / or its (several) tabs (eg, 174) extend and / or from its (several) layers (eg, 66 and / or 90) and / or its (several) tabs ( For example, 174) defined. The protrusions (e.g., 202) and the recesses (e.g., 206) may or may not be characterized by any of the panels described herein. Figure 18 depicts another embodiment 10e of the tool of the present invention. Tool 10e can be used to form a laminate having one (several) non-planar portions. For example, the tool 10e can include a first plate 14m and a second plate 14n, each plate having an uppermost surface including one or more curved portions. For example, the uppermost surface of the plate 14m includes a convex portion 214, and the uppermost surface of the plate 14n includes a concave portion 218. Each of the plates 14m and 14n can have one of the lowest surfaces of the plane to, for example, facilitate the use of the tool 10e with a pressing element having a planar pressing surface (e.g., 30). When a stack of one or more laminations (eg, 22) is pressed between the sheets (eg, 14m and 14n), the stack may assume a shape corresponding to one of the uppermost surfaces of the sheets; thus, at least by selecting the uppermost surface The geometry can achieve a desired shape of one of the laminates. The uppermost surface having the curved portion(s) may or may not be a feature of any of the panels described herein. Figure 19 depicts a plate 14o that may be suitable for use in some of the tools of the present invention. During use, portions of a panel, such as one of the centers of the panels, may be exposed to a higher temperature than other portions of the panel, such as the perimeter of one of the panels, and this uneven heating may result in deformation of the panel. To mitigate this deformation, the plate 14o defines one or more openings 220 through at least one of its (several) layers (eg, each). This (e.g.) opening (e.g., 220) may or may not be a feature of any of the panels described herein. Some embodiments of the inventive method for forming one or more laminates include placing one or more stacks (eg, 22) of one or more laminates on a backplane (eg, panels 14a-14o and 140a) Between any of 140d or a similar board) and a top panel (eg, any of panels 14a-14o and 140a-140d or a similar panel). In some methods, the placement can be performed such that, for example, the (several) stack is disposed between the top plate and the bottom plate, as described above with respect to plate 140a and/or tool 100a. While some methods include placing the stack(s) between a top panel and a backplane, other methods may include placing the stack(s) on a single panel (eg, one of a top panel and a backplane). In some methods, at least one of the top and bottom plates comprises one or more elastic layers (eg, 90) (eg, (several) integrated elastic layers). In other methods, the (several) elastic layer is not one of the top and bottom plates (eg, (several) loose elastic layers). Some methods of using the (several) loose elastic layer can include placing one of the (several) elastic layers on one of the top and bottom plates prior to placing the stack(s) between the top and bottom plates. Some methods include transporting the stack(s) to a press (eg, 50) using a conveyor and/or one or more clamps. In some methods, transporting includes using a conveyor or one or more clamps that are coupled to a tab (eg, 174) that extends outwardly from a central region (eg, 404) of at least one of the panels. In some methods, transporting includes coupling the same of the conveyor or fixture(s) to one of the first openings defined by one of the tabs of the top panel and one of the tabs by the bottom panel Each of the openings, the second opening is aligned with the first opening. In some methods, transporting includes coupling, for at least one of the top plate and the bottom plate, a different one of the conveyor or the plurality of clamps to one of the first openings defined by one of the tabs of the panel and by the protrusion of the panel The other of the sheets defines one of the second openings, wherein a line extending between the first opening and the second opening is completely within the plan view of one of the plates. Some methods include merging at least one or more laminates by pressing the top and bottom sheets between a pressing surface (e.g., 30) of a press (e.g., 50a) of a press (e.g., 50). (several) stacking. In some methods, at least one of the (several) elastic layers is in contact with the stack(s) during pressing. In some methods, at least 90% of the central region is disposed between the pressing surfaces for each of the top and bottom plates. In some methods, at least a portion of each of the top and bottom tabs are not disposed between the pressing surfaces. In some methods, at least one of the one or more laminations (eg, any one of the laminations 138a to 138j, or a similar lamination) of at least one of the (several) stacks comprises a dispersion of a matrix material ( For example, fibers within 146) (eg, 142). In some methods, after merging, each of the (several) laminates formed by the (several) stack has less than approximately 2. One thickness of 0 mm. Some methods include removing the (s) laminate formed from the stack(s) from the top and bottom plates after the combination. With additional reference to FIG. 20, in some methods, one or more stacks include two or more stacks, and placement includes positioning one or more elastic layers (eg, 234) between adjacent ones of the stack. The (or the like) elastic layer (e.g., 234) may comprise polytetrafluoroethylene, hydrazine, polyimine, an elastomer, a gasket material, and/or the like. The (or the like) elastic layer (eg, 234) can be one of the components (eg, one of the plates 14a-14o and 140a-140d, or a similar plate) disposed between adjacent ones of the stack (eg, , an elastic layer 90). Figure 21 depicts an embodiment of the method of the invention for forming a laminate. As described below, in some methods, stacking (eg, 22) (eg, step 242), merging the stack (eg, step 246), and cooling the stack (eg, steps) may be performed by preheating one of the one or more laminations 250) to form a laminate. Embodiments of the system of the present invention (e.g., 254a, Fig. 22; 254b, Fig. 26) are referenced to illustrate the method of Fig. 21; however, such systems do not limit the methods that can be performed using any suitable system. Some methods include a step 242 of preheating one of the stacks (eg, 22) of one or more laminations by applying heat from a heat source to the stack. The heat source can include any suitable heat source such as, for example, a heated press element set (e.g., 258a, described below), an infrared heat source, a hot air oven, and/or the like. During the preheating step, a temperature of the heat source and/or stack (eg, the stack can be brought to a temperature) can be any suitable temperature, such as, for example, greater than or substantially equal to any of the following, or One of the following temperatures: 150 ° C, 160 ° C, 170 ° C, 180 ° C, 190 ° C, 200 ° C, 210 ° C, 220 ° C, 230 ° C, 240 ° C, 250 ° C, 260 ° C, 270 ° C 280 ° C, 290 ° C, 300 ° C, 310 ° C, 320 ° C, 330 ° C, 340 ° C, 350 ° C, 360 ° C, 370 ° C, 380 ° C, 390 ° C or 400 ° C (eg, at approximately 210 ° C and approximately 400 ° C Between, approximately 240 ° C and / or similar). Referring additionally to Figure 22, in some methods, the heat source includes a heated set of pressed elements 258a (e.g., comprising a press element 18a and a press element 18b), and preheating includes a step 242a of pressing the stack between sets of press elements. The set of pressable elements 258a can be heated, wherein, for example, at least one of the press elements comprises a heating element (eg, 34, FIG. 1), a heating fluid passes through one or more internal passages (eg, 38, FIG. 1 ) and / or similar. The pressure applied to the stack by the set of pressing elements 258a can be any suitable pressure, such as, for example, less than or substantially equal to any one of the following, or a pressure between any of the following: 0. 10 bar gauge pressure, 0. 15 bar gauge pressure, 0. 20 bar gauge pressure, 0. 25 bar gauge pressure, 0. 30 bar gauge pressure, 0. 35 bar gauge pressure, 0. 40 bar gauge pressure, 0. 45 bar gauge pressure, 0. 50 bar gauge pressure, 0. 60 bar gauge pressure, 0. 70 bar gauge pressure, 0. 80 bar gauge, 0. 90 bar gauge pressure, 1. 00 bar gauge pressure, 1. 25 bar gauge pressure, 1. 50 bar gauge pressure, 1. 75 bar gauge pressure, 2. 00 bar gauge pressure, 2. 25 bar gauge pressure, 2. 50 bar gauge pressure, 3. 00 bar gauge pressure, 3. 50 bar gauge pressure, 4. 00 bar gauge or 5. 00 bar gauge pressure (for example, at approximately 0. 25 bar gauge pressure and approximately 2. Between 00 bar gauge pressure, at approximately 0. 5 bar gauge pressure and approximate 1. 0 bar gauge pressure, approx. 0. 5 bar gauge pressure, and / or similar). As with the other sets of pressing elements described herein, the set of pressing elements 258a can be an assembly of a press (e.g., 50). During the preheating step, the stack may be exposed to heat from a heat source (eg, pressed between heated press element sets 258a) for any suitable period of time, such as, for example, greater than or substantially equal to any of the following: Or one of the following periods: 5 seconds, 10 seconds, 15 seconds, 20 seconds, 25 seconds, 30 seconds, 35 seconds, 40 seconds, 45 seconds, 50 seconds, 55 seconds, 60 seconds , 70 seconds, 80 seconds, 90 seconds, 100 seconds, 110 seconds, or 120 seconds, or 1 minute, 2 minutes, 3 minutes, 4 minutes, or 5 minutes (eg, approximately 40 seconds, approximately 120 seconds, and/or the like) ). Some methods may not include a preheating step (e.g., 242). Some methods include a step of merging the stack (eg, 246). More specifically, the stack can be merged by pressing the stack between heated stamping element sets 258b. During the combining step, the temperature of at least one of the pressing elements 258b and/or the stack (eg, the stack can be brought to a temperature) can be any suitable temperature, such as, for example, greater than or substantially equal to Any one, or one of the following: temperature: 140 ° C, 150 ° C, 160 ° C, 170 ° C, 180 ° C, 190 ° C, 200 ° C, 210 ° C, 220 ° C, 230 ° C, 240 ° C, 250 ° C, 260 ° C, 270 ° C, 280 ° C, 290 ° C, 300 ° C, 310 ° C, 320 ° C, 330 ° C, 340 ° C, 350 ° C, 360 ° C, 370 ° C, 380 ° C, 390 ° C or 400 ° C (for example, Between approximately 140 ° C and approximately 400 ° C, between approximately 165 ° C and approximately 175 ° C, approximately 300 ° C and/or the like. This temperature is sometimes referred to as a "combined temperature." As used herein, "combined temperature" and the like terms "combined pressure", "cooling temperature" and "cooling pressure" are each used to associate a parameter with a step (eg, "combined temperature" is associated with a consolidation step) One of the temperatures); these terms used alone do not define any specific values for the parameters. In some methods, the combined temperature may be lower than the temperature of the heat source and/or stack during the preheating step. During the merging step, one of the pressures applied to the stack by the set of pressing elements 258b (a "combined pressure") may be any suitable pressure, such as, for example, greater than or substantially equal to any of the following, or below One of the pressures between any two: 5. 0 bar gauge pressure, 5. 5 bar gauge pressure, 6. 0 bar gauge pressure, 6. 5 bar gauge pressure, 7. 0 bar gauge pressure, 7. 5 bar gauge pressure, 8. 0 bar gauge pressure, 8. 5 bar gauge pressure, 9. 0 bar gauge pressure, 9. 5 bar gauge pressure, 10. 0 bar gauge pressure, 10. 5 bar gauge pressure, 11. 0 bar gauge pressure, 11. 5 bar gauge pressure, 12. 0 bar gauge pressure, 12. 5 bar gauge pressure, 13. 0 bar gauge pressure, 13. 5 bar gauge pressure, 14. 0 bar gauge pressure, 14. 5 bar gauge pressure, 15. 0 bar gauge pressure, 15. 5 bar gauge pressure, 16. 0 bar gauge pressure, 16. 5 bar gauge pressure, 17. 0 bar gauge pressure, 17. 5 bar gauge pressure, 18. 0 bar gauge pressure, 18. 5 bar gauge pressure, 19. 0 bar gauge pressure, 19. 5 bar gauge pressure, 20. 0 bar gauge pressure, 20. 5 bar gauge pressure, 21. 0 bar gauge pressure, 21. 5 bar gauge pressure, 22. 0 bar gauge pressure, 22. 5 bar gauge pressure, 23. 0 bar gauge pressure, 23. 5 bar gauge pressure, 24. 0 bar gauge pressure, 24. 5 bar gauge or 25. 0 bar gauge (eg, approximately 13 bar gauge, approximately 20 bar gauge, and/or the like). In some methods, the combined pressure may be greater than the pressure applied to the stack during the preheating step. During the merging step, the stack may be pressed between sets of pressing elements 258b for any suitable period of time, such as, for example, greater than or substantially equal to any of the following, or between any of the following Segment: 5 seconds, 10 seconds, 15 seconds, 20 seconds, 25 seconds, 30 seconds, 35 seconds, 40 seconds, 45 seconds, 50 seconds, 55 seconds, 60 seconds, 65 seconds, 70 seconds, 75 seconds, 80 seconds, 90 seconds, 100 seconds, 110 seconds, or 120 seconds, or 1 minute, 2 minutes, 3 minutes, 4 minutes, or 5 minutes (eg, approximately 6 seconds, 10 seconds, 20 seconds, 60 seconds, or 120 seconds). Some methods include a step of cooling the stack (eg, 250). More particularly, the stack can be cooled by pressing the stack between a set of press elements 258c, during which one of the components and/or the stack is at a temperature (a "cooling temperature") (eg, the stack can be Bring to one of the temperatures) below the combined temperature. The cooling temperature can be any suitable temperature, such as, for example, less than or substantially equal to any one of the following, or between any of the following: 10 ° C, 15 ° C, 20 ° C, 25 ° C, 30 ° C, 35 ° C, 40 ° C, 45 ° C or 50 ° C (eg, between approximately 25 ° C and approximately 30 ° C, approximately room temperature, and/or the like). During the cooling step, a pressure applied to the stack by the set of pressing elements 258c (a "cooling pressure") may be any suitable pressure, such as, for example, greater than or substantially equal to, or below One of the pressures between any two: 5. 0 bar gauge pressure, 5. 5 bar gauge pressure, 6. 0 bar gauge pressure, 6. 5 bar gauge pressure, 7. 0 bar gauge pressure, 7. 5 bar gauge pressure, 8. 0 bar gauge pressure, 8. 5 bar gauge pressure, 9. 0 bar gauge pressure, 9. 5 bar gauge pressure, 10. 0 bar gauge pressure, 10. 5 bar gauge pressure, 11. 0 bar gauge pressure, 11. 5 bar gauge pressure, 12. 0 bar gauge pressure, 12. 5 bar gauge pressure, 13. 0 bar gauge pressure, 13. 5 bar gauge pressure, 14. 0 bar gauge pressure, 14. 5 bar gauge pressure, 15. 0 bar gauge pressure, 15. 5 bar gauge pressure, 16. 0 bar gauge pressure, 16. 5 bar gauge pressure, 17. 0 bar gauge pressure, 17. 5 bar gauge pressure, 18. 0 bar gauge pressure, 18. 5 bar gauge pressure, 19. 0 bar gauge pressure, 19. 5 bar gauge pressure, 20. 0 bar gauge pressure, 20. 5 bar gauge pressure, 21. 0 bar gauge pressure, 21. 5 bar gauge pressure, 22. 0 bar gauge pressure, 22. 5 bar gauge pressure, 23. 0 bar gauge pressure, 23. 5 bar gauge pressure, 24. 0 bar gauge pressure, 24. 5 bar gauge or 25. 0 bar gauge (eg, approximately 13 bar gauge, approximately 20 bar gauge, and/or the like). In some methods, the cooling pressure may be greater than the pressure applied to the stack during the preheating step. During the cooling step, the stack may be pressed between sets of pressing elements 258c for any suitable period of time, such as, for example, greater than or substantially equal to any of the following, or between any of the following Segment: 5 seconds, 10 seconds, 15 seconds, 20 seconds, 25 seconds, 30 seconds, 35 seconds, 40 seconds, 45 seconds, 50 seconds, 55 seconds, 60 seconds, 65 seconds, 70 seconds, 75 seconds, 80 seconds, 90 seconds, 100 seconds, 110 seconds, or 120 seconds, or 1 minute, 2 minutes, 3 minutes, 4 minutes, or 5 minutes (eg, approximately 6 seconds, 10 seconds, 20 seconds, 60 seconds, or 120 seconds). In some methods, after the cooling step, the stack has less than approximately 2. One thickness of 0 mm. In some methods, the temperature, combined temperature, and/or cooling temperature of the heat source and/or stack during the preheating step may vary. At least one of performing a preheating step, a combining step, and a cooling step, at least by using respective sets of pressing elements (eg, 258a, 258b, and 258c), can reduce at least one of the group of pressing elements when producing a laminate The need for temperature, thereby reducing the energy and time involved in producing the laminate. For example, using a single set of pressing elements to perform both the combining step and the cooling step may undesirably require that at least one of the sets of pressing elements be heated to a combined temperature and cooled to a cooling temperature. Some methods include coupling a stack to one or more plates (eg, including one or more of any of the plates described above) such that by a group of pressing elements (eg, 258a, 258b, 258c, and/or the like) When the stack is pressed, each of the (several) plates is placed between one of the stack and the group of pressing elements. As described above, this (etc.) plate can facilitate transport of the stack (eg, to and from the set of press elements), transfer heat between one (and more) of the set of press elements and the stack, encouraging uniform pressure by the set of press elements Applied to the stack, and/or the like. Referring additionally to Figure 23, a set of press elements 258d (18c and 18d) (e.g., as set of press elements 258a, 258b, and/or 258c) that may be suitable for use in some of the methods and/or systems of the present invention are shown. As shown, the pressing element 18c can comprise a pressing surface 30 defined at least in part by an elastic layer 262. The elastic layer 262 can include any one or more of the elastic materials described above. In some embodiments, each of a group of pressing elements (eg, 258a, 258b, 258c, 258d, and/or the like) can include an elastic layer defining at least a portion of its pressing surface (eg, 30) (eg, 262). The set of pressing elements 258d can be configured to produce a laminate having a non-planar shape. For example, the pressing surface 30 of the pressing element 18c can include a planar first portion 270 and one or more second portions (eg, 274a and 274b) that are each angled relative to the first portion. The first portion 270 can be substantially perpendicular (e.g., within 10 degrees of the vertical state) to a closing direction 278 (e.g., wherein the pressing members 18c and 18d move relative to one another to compress a direction of an object between the pressing members). Each of the (several) second portions may be disposed at an angle relative to the first portion 270 at an angle 282 that is greater than or substantially equal to any one of the following: 10 degrees, 15 degrees, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85 or 90 degrees. One or more of the first portion 270 and/or the second portion(s) may be defined at least in part by the elastic layer 262. During use of a given pressing element (e.g., 18c), a portion of its pressing surface (e.g., 30) that is less aligned with a closing direction (e.g., 278) (e.g., first portion 270) is associated with the closing direction More pressure may be experienced as compared to portions of the pressed surface that are more aligned (eg, the second portions 274a and 274b). The use of an elastic layer (e.g., 262) to define portions of the pressed surface that are more aligned with the direction of closure increases the pressure experienced by those portions, thereby promoting uniform distribution of pressure across one of the pressed surfaces. In some methods, one or more conveyors 290 can be used to transport between sets of pressing elements (e.g., between sets of pressing elements 258a and 258b, between sets of pressing elements 258b and 258c, and/or the like). One of the one or more laminations is stacked (eg, 22). To illustrate, each of the conveyor(s) 290 can include one or more chains or conveyor belts that can be coupled to the one or more chains or conveyor belts such that movement of the chain(s) or conveyor belt moves the stack. In an example in which a stack is coupled to one or more plates (eg, including one or more of any of the plates described above), the stack may be coupled to the chain(s) or conveyor belt via the plate(s). For example, one or more pins, pins, or hooks of a chain or conveyor belt may be received by one or more openings (eg, 178). The stack may be placed on or removed from conveyor(s) 290 via a robotic arm (eg, 334, FIG. 26). In some embodiments, the conveyor(s) 290 can be positioned such that one (or several) stacks of one or more laminations are stacked (eg, 22) by at least one press element group (eg, 258a, Transfer between the pressing elements of 258b, 258c and/or the like such that the stack can be pressed by the pressing elements, but the conveyor(s) themselves are not transferred between the pressing elements (eg, to prevent (several) conveyor interference Pressing the operation of the component). However, in embodiments in which the conveyor(s) 290 include a conveyor belt(s), at least one of the conveyors can be positioned such that one or more of the laminations are stacked by one or more of its conveyor belts (eg, 22) and its (several) conveyor belt are transferred between the pressing elements of at least one of the pressing element groups (eg, 258a, 258b, 258c, and/or the like). This (etc.) conveyor belt may encourage uniform application of pressure to the stack by the pressing element (eg, acting as the elastic layer(s)), at least a portion of the belt(s) may be part of a laminate formed during the stacking of the stack, And/or similar. By way of example, and with additional reference to Figure 24, two conveyors 294a and 294b are shown, which may be suitable for use in some embodiments of the methods and/or systems of the present invention (e.g., such as conveyor 60). As shown, each of the conveyors includes a conveyor belt 298 supported by two or more rollers 302 (e.g., a roller, a tail roller, one or more idler rollers, and/or the like). . The conveyor belt 298 of each of the conveyors can be continuous (e.g., the conveyor belt can form a loop) or discontinuous (e.g., the conveyor belt can be unwound from one of the rollers 302 and wound around the other of the rollers 302). Each of the conveyors 294a and 294b can be positioned such that its conveyor belt 298 is transferred between the pressing elements of at least one of the pressing element groups (e.g., 258b and 258c, as depicted); in this manner, when pressed by the pressing elements by the conveyor belt When one of the one or more laminations is stacked (eg, 22), the conveyor belt is disposed between one of the stack and the pressing element. The conveyor belt 298 of each of the conveyors can include an elastomeric material such as, for example, any one or more of the elastic materials described above. At least in this manner, the conveyor belt(s) 298 of the conveyor(s) can encourage uniform application of pressure to the stack by the pressing elements. Referring additionally to Figure 25, a conveyor belt 314 is shown that may be suitable for use in some embodiments of the method and/or system of the present invention (e.g., as a conveyor belt 298). Conveyor belt 314 can include a first layer 318 that is configured to form a laminate during the stacking of one or more stacks (eg, 22) of one or more laminations transported by the conveyor. Part of it. For example, when the stack is pressed between a group of pressing elements (eg, 258b), the stack can be in contact with the first layer 318. The first layer 318 can comprise a stack of one of the matrix materials (e.g., 146) and/or a material having a glass transition temperature substantially equal to or lower than one of the glass transition temperatures of one of the stacked matrix materials (e.g., 146). The conveyor belt 314 can include a second layer 322 on which the first layer 318 is disposed. The second layer 322 can comprise an elastomeric material such as, for example, any one or more of the elastic materials described above. In some embodiments, the preheating step, the combining step, and/or the cooling step may require different amounts of time (eg, depending on the composition of the stack) to achieve the desired result, and performing one of the steps may result in the processing of the system being the longest. The step limit of the amount of time. For example, the preheating step may require approximately 40 seconds for effective preheating, and the combining and cooling steps may require approximately 10 seconds for efficient combining and cooling. If only one set of press elements is provided for each of these steps, the system may only be able to produce a laminate at most every 40 seconds. Some methods are configured to provide an increase by at least one of a plurality of sets of pressing elements for use in at least one of a preheating step, a combining step, and a cooling step (eg, for requiring a maximum amount of time to achieve a desired result) Processing volume. By way of example, and with additional reference to Figure 26, in some methods, the preheating step includes pressing a stack between a heated fourth press element set 258e and in some instances between a heated fifth press element set 258f. A step 242b. In this manner, although a longer time amount is required to achieve the desired result than the merging step and the cooling step, the preheating step does not unduly limit the amount of system processing. Some embodiments of the method of the present invention for forming a laminate include: (a) applying a first pressure to the stack, applying a heated second press, at least by applying a heated first press element set (e.g., 258a) A component group (eg, 258e) applies a second pressure to the stack to preheat one of the one or more lamination stacks (eg, 22), the second pressure being substantially equal to the first pressure, and (b) at least borrowing Applying a combined pressure greater than the first pressure and the second pressure to the stack by applying a third group of pressing elements (eg, 258b), the stacking is performed, at least one of the third group of pressing elements being at a combined temperature; (c) cooling the stack by applying a cooling pressure greater than one of the first pressure and the second pressure to the stack, at least by using a fourth set of pressing elements (eg, 258c), at least one of the fourth set of pressing elements being Lower than one of the combined temperatures of the cooling temperature. In some methods, the first pressure is approximately zero. 25 bar gauge pressure and approximately 2 bar gauge pressure. In some methods, the combined pressure and/or cooling pressure is between approximately 10 bar gauge and approximately 25 bar gauge. In some methods, at least one of the first group of pressing elements is at a first temperature, and at least one of the second group of pressing elements is at a second temperature, and optionally the second temperature is substantially equal to the first temperature, and In the case, the combined temperature is lower than both the first temperature and the second temperature. Some embodiments of the inventive method for forming a laminate include: (a) preheating one of the stacks of one or more laminations by applying heat to the stack using at least one heat source (eg, 258a) (eg, 22) the heat source is at a first temperature; (b) merging the stack at least by pressing the stack between a first set of press elements (eg, 258b), at least one of the first set of press elements being below the first One of the temperatures combines the temperature; and (c) cools the stack by at least pressing the stack between a second set of press elements (eg, 258c), at least one of which is cooled below one of the combined temperatures temperature. In some methods, the preheating stack includes pressing the stack between a third set of pressing elements (eg, 258a), at least one of which includes a heat source. In some methods, preheating the stack includes applying a first pressure to the stack using the third set of press elements, the merging stack comprising applying a combined pressure greater than the first pressure to the stack using the first set of press elements, and the cooling stack comprises A cooling pressure greater than one of the first pressures is applied to the stack using the second set of pressing elements. In some methods, preheating the stack includes applying a second pressure to the stack using a fourth set of press elements (eg, 258e), at least one of the fourth set of press elements being at a second temperature, wherein The pressure is substantially equal to the first pressure, and wherein the second temperature is substantially equal to the first temperature, as the case may be. In some methods, the first pressure is approximately zero. 25 bar gauge pressure and approximately 2 bar gauge pressure. In some methods, the combined pressure and/or cooling pressure is between approximately 10 bar gauge and approximately 25 bar gauge. In some methods, the first temperature is between approximately 210 ° C and approximately 400 ° C. In some methods, the combined temperature is between approximately 140 ° C and approximately 400 ° C. In some methods, the cooling temperature is between approximately 10 ° C and approximately 50 ° C. In some methods, at least one of the compression elements of at least one of the set of compression elements comprises an elastic layer (eg, 262) that defines at least a portion of one of the compression surfaces (eg, 270, 274a, 274b, and/or the like) of the compression element. ). Some methods include placing the stack on a bottom panel (eg, any of the panels 14a-14o, 140a-140d or a similar panel) and a top panel (eg, any of the panels 14a-14o, 140a-140d or similar) Between the boards). Some embodiments of the method of the present invention include stacking one of the one or more laminations on a backplane (eg, any of the panels 14a-14o, 140a-140d or a similar panel) and a top panel (eg, a panel) Between 14a to 14o, 140a to 140d or a similar plate); at least one of the first group of pressing elements is merged at least by pressing the plate between a first group of pressing elements (eg, 258b) At a combined temperature (eg, any of the combined temperatures described above); and cooling the stack by at least pressing the plate between a second set of press elements (eg, 258c), at least one of the second set of press elements At a cooling temperature below one of the combined temperatures (eg, any of the cooling temperatures described above). In some methods, at least one of the top and bottom plates comprises a layer comprising a metal (eg, metal layer 66), and optionally the metal comprises steel. In some methods, at least one of the top and bottom plates comprises an elastic layer (e.g., 90), and optionally the elastic layer comprises polytetrafluoroethylene, hydrazine, and/or polyimine. In some methods, the elastic layer is a loose elastic layer and the elastic layer is disposed on one of the top and bottom plates as appropriate. In some methods, at least one of the top plate and the bottom plate has a less than approximately 2. One thickness of 0 mm (for example, 130). In some methods, after cooling, the laminate formed by the stack has a thickness of less than approximately 2. One thickness of 0 mm. 27A-27E illustrate an illustration of some of the embodiments of the method of the invention for producing one or more laminates. Reference is made to a system comprising a press 50 and a tool 100a comprising a plate 140a and a plate 140b to illustrate at least some of the following steps; however, the depicted system does not limit the steps, any suitable system may be used (including any of the above described compressions) Any of the machines and tools) to perform their steps. Some embodiments of the method of the present invention include the step of positioning the top plate 140b and the bottom plate 140a between the pressing members 18a and 18b of the press 50. As shown, placement can be performed when one or more stacks (eg, 22) and an elastic layer (eg, 90) of one or more laminations are disposed between the plates 140a and 140b. One or more portions of the elastic layer (eg, 484) may, but need not, extend outwardly between the plates 140a and 140b. Some embodiments of the methods of the present invention comprise a step of combining (several) stacks to form one or more laminates (e.g., 504). The combining may include pressing the plates 140a and 140b between the pressing surfaces 30 of the pressing members 18a and 18b. In some methods, a release agent can be applied to one or more surfaces of the stack (s) to, for example, prevent (several) stacks and plates 140a and/or 140b, elastic layers and/or press elements 18a and/or Or the adhesion between 18b (if contacted with (several) stacks). Some embodiments of the method of the present invention comprise the step of removing the top sheet (e.g., sheet 140b) from the (several) laminate. Referring now to Figures 27B-27C, at least one of the pressing members 18a and 18b can be moved relative to the other to allow access to the top panel. The top plate can then be removed from the (several) laminate using any suitable means (eg, using one or more clamps). Although as shown, the top plate is removed while the tool 100a is placed between the pressing elements 18a and 18b, in some methods the tool can be transported away from the pressing element prior to removal of the top plate (eg, using a conveyor and/or One or more fixtures). Removal of the top panel can be performed via the elastic layer such that the laminate(s) remain disposed on the elastic layer and the elastic layer remains disposed on the bottom panel (eg, panel 140a). To illustrate, the elastic layer can stabilize the laminate(s) by applying a suction on the laminate(s) and the substrate when the topsheet is removed. Some embodiments of the method of the present invention comprise the step of removing the elastic layer and the laminate(s) from the substrate and, if appropriate, transporting the laminate (s) when placed on the elastomeric layer. For purposes of illustration, and with reference to FIG. 27D, the removal of the elastic layer from the bottom plate (along with the number(s) disposed thereon) may be performed by pulling one or more portions (eg, 484) of the elastic layer that are not overlying the bottom plate. Laminate). Some methods include transporting (several) laminates on an elastic layer using, for example, a conveyor and/or one or more clamps. Referring now to Figure 27E, some methods include a step of removing the (s) laminate from the elastic layer. Removing the (s) laminate may include, for example, pulling the elastic layer by at least one of one or more portions of the elastic layer that are not underlying the laminate(s) The (several) laminate peels off the elastic layer. Instance The invention will be described in more detail by way of specific examples. The following examples are provided for illustrative purposes only and are not intended to limit the invention in any way. Those skilled in the art will readily recognize a variety of non-critical parameters that can be altered or modified to produce substantially the same results. Example 1 Table 1 contains the laminates produced using the examples of the process of the invention and the parameters used to produce the laminates. Table 1: Laminates produced using examples of the method of the invention Example 2 An embodiment of the method of the invention was used to produce a laminate. Figure 28 is a graph showing one of stack temperature versus time during the generation of laminate. During time period 334, the stack is preheated by pressing the stack between the first set of press elements at one of temperatures of approximately 230 °C. The time period 338 is the period during which the stack is transferred to a second group of pressing elements for merging. During time period 342, the stack is pressed between sets of second press elements at a temperature of approximately 170 °C. The stack is transferred to a third group of pressing elements for cooling during time period 346. During the time period 350, the stack is pressed between the third set of pressing elements at room temperature. Example 3 A simulation was performed for each of the following to compare the thermal and mechanical response of the panels in forming a laminate: (1) a "plate" (Fig. 30A); (2) a plate 140a (Fig. 30B); 3) One plate with a curved edge (a "curved plate") (Fig. 30C). Each of the panels includes a central region having a first lateral edge and a second lateral edge, two tabs extending from the first lateral edge, and two tabs extending from the second lateral edge. Also, the panels are similarly sized, wherein if one of the first of the panels is placed on top of one of the other of the other of the panels, the openings of the tabs of the first panel may be The openings of the tabs of the second panel are simultaneously aligned. In addition, each of the panels includes SAE 304 stainless steel. The main differences between the boards are described below. For plate 140a, the size of the central region closely matches the size of heating plate 508 (described below). On the other hand, the central area of each of the flat plate and the curved plate is significantly larger than the size of the heating plate 508. In the case of a smaller central region, for the plate 140a, the lateral distance between the outermost edges of the tabs is greater than the width of the central region, and for each of the flat and curved panels, the outermost of the tabs The lateral distance between the edges is equal to the width of the central region. Both the plate 140a and the plate are flat, but the longitudinal edges of the curved plate are curved to define a flange that extends along its central region and the tab. Finally, the plates 140a and the plates each have a thickness of 1 mm, and the curved plates have a thickness of 0.5 mm. Figure 29 illustrates the boundary conditions for each of the simulations. Although boundary conditions are depicted for the plate 140a, the same boundary conditions are used for the flat plate and the curved plate. A heating plate 508 having a constant temperature of 245 ° C contacts the tool plate and transfers heat to the tool plate. For one of the isolation regions 512 around the heating plate 508, heat cannot be added to or lost from the tool plate. Outside the isolation region 512, the portion containing the tabs allows for convective and radiant heat transfer. In the case where the tool plate contacts the heating plate 508 and an isolation region 512, the out-of-plane displacement of the tool plate (eg, the presence of the molded press and laminate) is prevented, and outside the isolation region 512, the plate is allowed to be in-plane. And out-of-plane displacement. For each of the boards, a steady state solution was calculated for each of three different conditions, as set forth in Table 2. Table 2: Environmental conditions The thermal response of each of the panels is depicted: (1) for Condition 1, in Figures 30A through 30C; (2) for Condition 2, in Figures 31A through 31C; and (3) for Condition 3, in Figure 32A To Figure 32C. In each of these figures, the temperature scale is in °C. For each of the conditions, the plate 140a has a more uniform temperature distribution in its central region than the temperature distribution in either of the flat plate and the curved plate in its central region. This is due to the fact that the central region of the plate 140a has a size that more closely matches the size of the heating plate 508. Also driven by the size of its central region, the temperature gradient in the plate 140a is more aligned with the length of the plate than the temperature gradient of the plate and the curved plate, and each of the flat plate and the curved plate has a direction in its larger central region. The temperature gradient of the inner pointing (both in the longitudinal direction and the lateral direction). Due to these differences in temperature gradients, in the region where the tabs extend from the central region, the temperature is lower for the flat plate and the curved plate relative to the plate 140a. Mechanical response of each of the panels: (1) for Condition 1, in Figures 33A to 33C; (2) for Condition 2, in Figures 34A to 34C; and (3) for Condition 3, in Figure 35A To Figure 35C. For each of these figures, the scale is in megapascals (MPa). As shown, the central region of the plate and the curved plate has a greater concentration of stress (in both size and magnitude) than in the central region of the plate 140a. Table 3 provides the maximum stress for each of the various conditions. Table 3: Maximum stress (von Mises) As indicated, the stress in the plate 140a is lower than in either of the flat plate and the curved plate. This may be due to the fact that the flat plate and the curved plate each have a large central area across which the temperature of the plate changes and the central area is relatively constrained by the geometry of the plate and the press. On the other hand, in the plate 140a, temperature changes are concentrated in the tabs, which are relatively unconstrained by extending outward from the plate and outside the press. Example 4 The simulations in Example 3 were repeated for condition 140 (Fig. 36B) and plate 140d (Fig. 36C) under Condition 3 (Table 2), and the results were compared with the results for plate 140a under Condition 3 above. 36A, which is the same as FIG. 32B). The similar plates 140a, plates 140c and 140d each comprise SAE 304 stainless steel and have a thickness of 1 mm. Figures 36A-36C depict the thermal response of each of the panels, and Figures 37A-37C depict the mechanical response of each of the panels. From the thermal response, the temperature distribution in the plates is similar, each being substantially uniform throughout the central region, with temperature variations concentrated in the tabs. Correspondingly, the mechanical response of the board is similar. However, compared to the plate 140a, the stress concentration is smaller in magnitude for the plates 140c and 140d, which may be attributed to the fact that the plates 140c and 140d each have a larger radius corner than the edge of the plate 140a. . These minor stresses are demonstrated in Table 4, and Table 4 contains the maximum stress for each of the panels. Table 4: Maximum stress (von Mises) The displacement of the plate 140c is also calculated. These displacements are shown in Figures 38A-38D: (1) Figure 38A depicts the total displacement; (2) Figure 38B depicts the displacement in the x-direction; (3) Figure 38C depicts the displacement in the z-direction; and (4) Figure 38D depicts the displacement in the y direction. For each of these figures, the x, z, and y directions are as indicated in the figure, and the scale is in mm. Although the x-displacement and the z-displacement are on the order of mm, the y-displacement is on the order of micrometers (μm) or less. Thus, the out-of-plane displacement of the plate 140c is minimal; this is advantageous, at least because such out-of-plane displacement may result in the use of a sheet to form an out-of-plane deformation of one of the laminates. The x-displacement, z-displacement, and y-displacement (labeled in Figure 38A) at opening 178a and at opening 178b are included in Table 5. Table 5: Displacement at openings 178a and 178b By way of illustration, FIG. 39A shows the plate 140c in an undisplaced state, and FIG. 39B shows the plate in an exaggerated displacement state in which the displacement is scaled up by a factor of 200. The portion outside the tab that is cooler than the inner portion of the tab and the central region experiences a smaller displacement than the inner portion and the central region of the tab. Example 5 To investigate the effect of thickness and material on board performance, a simulation using Condition 3 (Table 2) in Example 3 was repeated for the following: (1) A plate that is otherwise similar to the plate of Example 3, but with 2 One thickness of mm; and (2) a plate 140a comprising aluminum instead of SAE 304 stainless steel. Figures 40A and 40B depict the thermal response of these panels (temperature in °C), and Figures 41A and 41B depict the mechanical response (stress in MPa) for such panels. Show increasing plate thickness to promote uniformity of temperature distribution. To illustrate, for thicker plates (Fig. 40A), the tabs are generally hotter, closer to the temperature of the portion of the tool plate that is in contact with the heater plate 508, as compared to the thinner plate (Fig. 32A). See also the corresponding reduction in plate stress (compare Figure 41A for thicker plates versus Figure 35A for thinner plates). The maximum stress in thicker and thinner plates is included in Table 6. Table 6: Maximum stress (von Mises) The effect of the steering material on the board performance, when the SAE 304 stainless steel of the plate 140a was replaced with aluminum, the temperature distribution uniformity was greatly improved (compare Fig. 40B and Fig. 32B) together with the plate stress reduction (compare Fig. 41B and Fig. 35B). ). For illustration, the maximum stress in the aluminum plate 140a and in the SAE 304 stainless steel plate 140a is provided in Table 7. Table 7: Maximum stress (von Mises) Example 6 The simulation in Example 3 was repeated for condition 140 and for plate 140c and plate 140d, except that heating plate 508 had a constant temperature of 400 ° C instead of 245 ° C. Figure 42 depicts the thermal response of plate 140c, where the temperature is in °C, and Figures 43A and 43B depict the mechanical response of plates 140c and 140d, respectively, with stress in MPa. As expected, the elevated temperature of the heater plate 508 results in greater temperature variations and stresses in the two plates. In Figures 43A and 43B, indicated in red, each of the plates exceeds its yield stress (240 MPa for SAE 304 stainless steel) with its tabs attached to its central region. The maximum stress in the two plates is contained in Table 8. Table 8: Maximum stress (von Mises) It is also determined that the plate 140c will have a residual stress of 50 MPa (depicted in Figure 44) if allowed to cool to room temperature. The above description and examples provide a complete description of the structure and use of the illustrative embodiments. While the invention has been described with respect to the specific embodiments of the embodiments of the invention Thus, the various illustrative embodiments of the methods and systems are not intended to be limited to the specific forms disclosed. The present invention includes all modifications and alternatives that fall within the scope of the invention, and embodiments other than the one shown may include some or all of the features of the depicted embodiments. For example, elements may be omitted or combined into a unitary structure, and/or the connections may be replaced. Moreover, where appropriate, aspects of any of the examples described above can be combined with any of the other examples described to form comparable or different properties and/or functions, and Further examples of the same or different problems. Similarly, it will be appreciated that the benefits and advantages described above may be related to one embodiment or may be related to several embodiments. The scope of the invention is not intended to be inclusive, and is not intended to be construed as a s The steps of ... clearly state this limitation.

10a‧‧‧工具10a‧‧‧ Tools

10b‧‧‧工具10b‧‧‧ Tools

10c‧‧‧工具10c‧‧ Tools

10d‧‧‧工具10d‧‧‧ tools

10e‧‧‧工具10e‧‧ Tools

14a‧‧‧板14a‧‧‧ board

14b‧‧‧板14b‧‧‧ board

14c‧‧‧板14c‧‧‧ board

14d‧‧‧板14d‧‧‧ board

14e‧‧‧板14e‧‧‧ board

14f‧‧‧板14f‧‧‧ board

14g‧‧‧板14g‧‧‧ board

14h‧‧‧板14h‧‧‧ board

14i‧‧‧板14i‧‧‧ board

14j‧‧‧板14j‧‧‧ board

14k‧‧‧第一板14k‧‧‧ first board

14l‧‧‧第二板14l‧‧‧ second board

14m‧‧‧第一板14m‧‧‧ first board

14n‧‧‧第二板14n‧‧‧second board

14o‧‧‧板14o‧‧‧ board

18a‧‧‧壓製元件18a‧‧‧Compressed components

18b‧‧‧壓製元件18b‧‧‧Compressed components

18c‧‧‧壓製元件18c‧‧‧Compressed components

18d‧‧‧壓製元件18d‧‧‧Compressed components

22‧‧‧堆疊22‧‧‧Stacking

26‧‧‧本體26‧‧‧Ontology

30‧‧‧壓製表面30‧‧‧Suppressed surface

34‧‧‧電加熱元件34‧‧‧Electric heating elements

38‧‧‧內部通路38‧‧‧Internal access

50‧‧‧壓製機50‧‧‧ Press

54‧‧‧致動器54‧‧‧Actuator

66‧‧‧金屬層66‧‧‧metal layer

70‧‧‧上表面70‧‧‧ upper surface

74‧‧‧下表面74‧‧‧ lower surface

78‧‧‧厚度78‧‧‧thickness

90‧‧‧彈性層90‧‧‧elastic layer

94‧‧‧表面積94‧‧‧ Surface area

98‧‧‧表面積98‧‧‧ Surface area

100a‧‧‧工具100a‧‧ Tools

102‧‧‧長度102‧‧‧ length

106‧‧‧寬度106‧‧‧Width

110‧‧‧厚度110‧‧‧ thickness

118‧‧‧纖維118‧‧‧ fiber

122a‧‧‧第一纖維組122a‧‧‧First fiber group

122b‧‧‧第二纖維組122b‧‧‧second fiber group

126a‧‧‧第一方向126a‧‧‧First direction

126b‧‧‧第二方向126b‧‧‧second direction

130‧‧‧厚度130‧‧‧ thickness

138a‧‧‧疊片138a‧‧‧ laminated

138b‧‧‧疊片138b‧‧‧ laminated

138c‧‧‧疊片138c‧‧‧ laminated

138d‧‧‧疊片138d‧‧‧ laminated

138e‧‧‧疊片138e‧‧‧ laminated

138f‧‧‧疊片138f‧‧‧ laminated

138g‧‧‧疊片138g‧‧‧ laminated

138h‧‧‧疊片138h‧‧‧ laminated

138i‧‧‧疊片138i‧‧‧ laminated

138j‧‧‧疊片138j‧‧‧ laminated

140a‧‧‧板140a‧‧‧ board

140b‧‧‧板140b‧‧‧ board

140c‧‧‧板140c‧‧‧ board

140d‧‧‧板140d‧‧‧ board

142‧‧‧纖維142‧‧‧Fiber

142a‧‧‧第一纖維組142a‧‧‧First fiber group

142b‧‧‧第二纖維組142b‧‧‧Second fiber group

146‧‧‧基質材料146‧‧‧Material materials

150‧‧‧方向150‧‧‧ Direction

154a‧‧‧第一方向154a‧‧‧First direction

154b‧‧‧第二方向154b‧‧‧second direction

158‧‧‧最小角度158‧‧‧Minimum angle

162‧‧‧最小角度162‧‧‧Minimum angle

174‧‧‧突片174‧‧‧1

178‧‧‧開口178‧‧‧ openings

178a‧‧‧開口178a‧‧‧ openings

178b‧‧‧開口178b‧‧‧ openings

180‧‧‧角度180‧‧‧ angle

182‧‧‧部分Section 182‧‧‧

186‧‧‧末端作用器186‧‧‧End effector

190‧‧‧遠端190‧‧‧ distal

194a‧‧‧第一叉狀物194a‧‧‧First fork

194b‧‧‧第二叉狀物194b‧‧‧Second fork

198‧‧‧橫向尺寸198‧‧‧ transverse dimensions

202‧‧‧突出部202‧‧‧Protruding

206‧‧‧凹部206‧‧‧ recess

214‧‧‧凸部214‧‧‧ convex

218‧‧‧凹部218‧‧‧ recess

220‧‧‧開口220‧‧‧ openings

234‧‧‧彈性層234‧‧‧elastic layer

242‧‧‧步驟242‧‧‧Steps

242a‧‧‧步驟242a‧‧‧Steps

242b‧‧‧步驟242b‧‧‧Steps

246‧‧‧步驟246‧‧‧Steps

250‧‧‧步驟250‧‧‧ steps

254a‧‧‧系統254a‧‧‧ system

254b‧‧‧系統254b‧‧‧ system

258a‧‧‧壓製元件組/熱源258a‧‧‧Compact component group / heat source

258b‧‧‧壓製元件組258b‧‧‧Compact component group

258c‧‧‧壓製元件組258c‧‧‧Compact component group

258d‧‧‧壓製元件組258d‧‧‧Compact component group

258e‧‧‧壓製元件組258e‧‧‧Compact component group

258f‧‧‧壓製元件組258f‧‧‧Compact component group

262‧‧‧彈性層262‧‧‧Elastic layer

270‧‧‧第一部分270‧‧‧Part I

274a‧‧‧第二部分274a‧‧‧Part II

274b‧‧‧第二部分274b‧‧‧ Part II

278‧‧‧閉合方向278‧‧‧Closed direction

282‧‧‧角度282‧‧‧ angle

290‧‧‧輸送機290‧‧‧Conveyor

294a‧‧‧輸送機294a‧‧‧Conveyor

294b‧‧‧輸送機294b‧‧‧Conveyor

298‧‧‧傳送帶298‧‧‧Conveyor belt

302‧‧‧輥302‧‧‧roll

314‧‧‧傳送帶314‧‧‧Conveyor belt

318‧‧‧第一層318‧‧‧ first floor

322‧‧‧第二層322‧‧‧ second floor

334‧‧‧機械臂/時間週期334‧‧‧Mechanical arm/time period

338‧‧‧時間週期338‧‧‧ time period

342‧‧‧時間週期342‧‧ ‧ time period

346‧‧‧時間週期346‧‧ ‧ time period

350‧‧‧時間週期350‧‧ ‧ time period

400a‧‧‧線400a‧‧‧ line

400b‧‧‧線400b‧‧‧ line

404‧‧‧中心區域404‧‧‧Central area

408‧‧‧第一橫向邊緣408‧‧‧ first lateral edge

410‧‧‧第二橫向邊緣410‧‧‧second lateral edge

412‧‧‧寬度412‧‧‧Width

416‧‧‧長度416‧‧‧ length

420‧‧‧寬度420‧‧‧Width

424‧‧‧長度424‧‧‧ length

428‧‧‧距離428‧‧‧distance

432‧‧‧距離432‧‧‧ distance

436‧‧‧最外邊緣436‧‧‧ outermost edge

440‧‧‧最外邊緣440‧‧‧ outermost edge

444‧‧‧第一部分444‧‧‧Part 1

448‧‧‧第二部分448‧‧‧Part II

452‧‧‧第三部分452‧‧‧Part III

456‧‧‧第一開口456‧‧‧ first opening

460‧‧‧第二開口460‧‧‧ second opening

464‧‧‧第三開口/邊緣部分464‧‧‧3rd opening/edge part

468‧‧‧第四開口/最內邊緣468‧‧‧fourth opening/inner edge

472‧‧‧距離472‧‧‧ distance

476‧‧‧寬度476‧‧‧Width

480‧‧‧長度480‧‧‧ length

484‧‧‧部分Section 484‧‧‧

486‧‧‧突出部486‧‧‧ protruding parts

488‧‧‧寬度488‧‧‧Width

492‧‧‧長度492‧‧‧ length

496‧‧‧加熱區域496‧‧‧heating area

500‧‧‧隔熱體500‧‧‧Insulation

504‧‧‧層壓物504‧‧‧Lamination

508‧‧‧加熱板508‧‧‧heating plate

512‧‧‧隔離區域512‧‧‧Isolated area

專利或申請文件含有至少一份彩色圖式。將由專利局在請求及必要費用之支付後提供具有(若干)彩色圖式之此專利或專利申請公開案之複本。 以下圖式藉由實例而非限制來圖解說明。為了簡潔及清楚起見,一給定結構之每一特徵並總是在該結構出現之每一圖中標出。相同元件符號不一定指示一相同結構。實情係,可使用相同元件符號來指示一類似特徵或具有類似功能性之一特徵,不同元件符號可同樣如此。 圖1描繪用於壓製一或多個疊片之一堆疊之本發明工具之一第一實施例,其展示為安置於一壓製機之壓製元件之間。 圖2A及圖2B分別係圖1之工具之一板之俯視圖及仰視圖。 圖2C係沿著圖2A之線2C-2C獲取之圖2A及圖2B之板之一橫截面側視圖。 圖3係可能適用於本發明工具之一些實施例中之一彈性層之一俯視圖。 圖4A至圖4D係板之橫截面側視圖,各板可能適用於本發明工具之一些實施例中。 圖5係圖1之工具之一橫截面側視圖,其展示為耦合至一或多個疊片之一堆疊。 圖6A及圖6B分別係可能適用於本發明工具之一些實施例中之一板之按比例繪製仰視圖及俯視圖。 圖6C係圖6A及圖6B之板之突片之一者之一放大按比例繪製視圖。 圖7係可能適用於本發明工具之一些實施例中之一板之一按比例繪製俯視圖。 圖8A係可能適用於本發明工具之一些實施例中之一板之一按比例繪製俯視圖。 圖8B係圖8A之板之突片之一者之一放大按比例繪製視圖。 圖9A係其上安置一彈性層之圖6A至圖6C之板之一按比例繪製俯視圖。 圖9B係具有安置於彈性層上之一或多個疊片之一堆疊之圖9A之板及彈性層之一俯視圖。 圖9C係圖9B之板、彈性層及堆疊之一橫截面側視圖(沿著圖9B之線9C-9C獲取),其中另一板經定位使得堆疊安置於板之間。 圖10展示定位於一壓製機之一壓製表面上之圖6A至圖6C之板。 圖11係可使用本發明工具之一些實施例壓製之一或多個疊片之一堆疊之一分解視圖。 圖12描繪可包含於一或多個疊片之一堆疊中之一疊片。 圖13A及圖13B分別係包含促進將工具之板耦合在一起之突片之本發明工具之一第三實施例之俯視圖及側視圖。 圖14A及圖14B描繪包含促進將工具之板耦合在一起之突片之本發明工具之一第四實施例。 圖15係可包含於本發明工具之一些實施例中之一突片之一橫截面側視圖。 圖16A及圖16B描繪用於處置本發明工具之一些實施例之一方法。 圖17係本發明工具之一第五實施例之一橫截面側視圖,其包含用於將工具之板耦合在一起之(若干)突出部及(若干)凹部。 圖18係本發明工具之一第六實施例之一橫截面側視圖,其係用於形成具有非平面部分之一層壓物。 圖19係可能適用於一些本發明工具中之一板之一俯視圖,板包含用於減輕板歸因於熱膨脹之變形之開口。 圖20描繪用於使用本發明工具之一實施例壓製一或多個疊片之兩個或兩個以上堆疊之一個方法。 圖21描繪用於藉由預加熱一或多個疊片之一堆疊、使用一第一壓製元件組合併堆疊且使用一第二壓製元件組冷卻堆疊而形成一層壓物之本發明方法之實施例。 圖22描繪用於形成一層壓物之本發明系統之一第一實施例,其可用於實施圖21之一些方法。 圖23係可能適用於本發明方法及/或系統之一些實施例中之一壓製元件組之一橫截面側視圖。 圖24係可能適用於本發明方法及/或系統之一些實施例中之用於(例如,在壓製元件組之間)輸送一或多個疊片之一堆疊之一輸送機之一側視圖。 圖25係可能適用於本發明方法及/或系統之一些實施例中之用於(例如,在壓製元件組之間)輸送一或多個疊片之一堆疊之一傳送帶之一橫截面側視圖,傳送帶包含一層,層之至少一部分經構形以變成在堆疊之合併期間形成之一層壓物之部分。 圖26描繪用於形成一層壓物之本發明系統之一第二實施例,其可用於實施圖21之一些方法。 圖27A至圖27E圖解說明用於產生一或多個層壓物之本發明方法之實施例,其包含:(1)將一或多個疊片之一或多個堆疊安置在一工具之頂板與底板之間且安置在安置於(若干)堆疊與底板之間之彈性層上;(2)至少藉由用一壓製機壓製板而合併(若干)堆疊(圖27A);從(若干)層壓物移除頂板而不從彈性層移除(若干)層壓物或從底板移除彈性層(圖27C);及(3)從底板移除彈性層而不從彈性層移除(若干)層壓物(圖27D)。 圖28係使用本發明方法之一實施例產生一層壓物期間之堆疊溫度對時間之一圖表。 圖29圖解說明在使用一板來形成一層壓物時該板之加熱之模擬之邊界條件。 圖30A至圖32C各自展示一板在用於形成一層壓物時之穩態溫度,其中各圖號30、31及32對應於一各自條件組,且各圖字母對應於一各自板:A對應於一「平板」;B對應於圖6A至圖6C之板;且C對應於具有彎曲邊緣之一板(一「彎曲板」)。 圖33A至圖35C分別展示圖30A至圖32C之板及條件之穩態應力。 圖36A至圖36C分別展示圖6A至圖6C之板、圖7之板及圖8A及圖8B之板在相同條件下用於形成一層壓物時之穩態溫度。 圖37A至圖37C分別展示圖36A至圖36C之板及條件之穩態應力。 圖38A至圖38D展示一板在用於形成一層壓物時之穩態位移(分別總位移及在x方向、z方向及y方向上之位移)。 圖39A及圖39B展示處於一未移位狀態(圖39A)及歸因於加熱之一(放大)移位狀態(圖39B)之一板。 圖40A展示在圖32A之條件下之一板之穩態溫度,該板在其他方面類似於圖32A之板但更厚。 圖40B展示在圖32B之條件下之一板之穩態溫度,該板在其他方面類似於圖32B之板但包括一不同材料。 圖41A展示圖40A之板及條件之穩態應力。 圖41B展示圖40B之板及條件之穩態應力。 圖42展示在其他方面類似於圖36B之條件但具有施加於板之一更高溫度的條件下之圖36B之板之穩態溫度。 圖43A展示圖42之板及條件之穩態應力。 圖43B展示在其他方面類似於圖36C之條件但具有施加於板之一更高溫度的條件下之圖36C之板之穩態應力。 圖44展示圖43A之板在圖43A之條件下用於形成一層壓物且接著允許冷卻至室溫時之殘餘應力。A patent or application file contains at least one color graphic. A copy of this patent or patent application publication with (several) color graphics will be provided by the Patent Office upon payment of the request and the necessary fee. The following figures are illustrated by way of example and not limitation. For the sake of brevity and clarity, each feature of a given structure is always labeled in every figure in which the structure appears. The same component symbols do not necessarily indicate an identical structure. In fact, the same element symbols may be used to indicate a similar feature or one of the features of similar functionality, which may be the same for different component symbols. Figure 1 depicts a first embodiment of one of the inventive tools for pressing a stack of one or more laminations, shown as being disposed between the pressing elements of a press. 2A and 2B are a plan view and a bottom view, respectively, of one of the tools of FIG. 1. Figure 2C is a cross-sectional side view of the panel of Figures 2A and 2B taken along line 2C-2C of Figure 2A. Figure 3 is a top plan view of one of the elastic layers that may be suitable for use in some embodiments of the tool of the present invention. 4A through 4D are cross-sectional side views of the panels, which may be suitable for use in some embodiments of the tool of the present invention. Figure 5 is a cross-sectional side view of one of the tools of Figure 1 shown coupled to one of a stack of one or more laminations. 6A and 6B are, respectively, a bottom view and a top view, respectively, of a panel that may be suitable for use in some embodiments of the tool of the present invention. Figure 6C is an enlarged, scaled view of one of the tabs of the panels of Figures 6A and 6B. Figure 7 is a top plan view of one of the panels that may be suitable for use in some embodiments of the tool of the present invention. Figure 8A is a top plan view of one of the panels of some embodiments of the tool of the present invention. Figure 8B is an enlarged, scaled view of one of the tabs of the panel of Figure 8A. Figure 9A is a top plan view of one of the panels of Figures 6A through 6C with an elastic layer disposed thereon. Figure 9B is a top plan view of the panel of Figure 9A and the elastic layer having one or more of the laminations disposed on the elastomeric layer. Figure 9C is a cross-sectional side view of one of the plates, elastic layers and stack of Figure 9B (taken along line 9C-9C of Figure 9B) with the other plate positioned such that the stack is placed between the plates. Figure 10 shows the panels of Figures 6A through 6C positioned on a pressing surface of a press. Figure 11 is an exploded view of one of a stack of one or more laminations that may be pressed using some embodiments of the tool of the present invention. Figure 12 depicts a laminate that may be included in one of a stack of one or more laminations. 13A and 13B are top and side views, respectively, of a third embodiment of the inventive tool including tabs that facilitate coupling the plates of the tool together. 14A and 14B depict a fourth embodiment of one of the inventive tools comprising tabs that facilitate coupling the plates of the tool together. Figure 15 is a cross-sectional side view of one of the tabs that may be included in some embodiments of the tool of the present invention. 16A and 16B depict one method of some embodiments for handling a tool of the present invention. Figure 17 is a cross-sectional side view of a fifth embodiment of one of the tools of the present invention comprising a projection(s) and a plurality of recesses for coupling the plates of the tool together. Figure 18 is a cross-sectional side view of a sixth embodiment of one of the tools of the present invention for forming a laminate having a non-planar portion. Figure 19 is a top plan view of one of the panels that may be suitable for use in some of the tools of the present invention, the panel comprising openings for mitigating the deformation of the panel due to thermal expansion. Figure 20 depicts one method for pressing two or more stacks of one or more laminations using one embodiment of the tool of the present invention. 21 depicts an embodiment of the method of the present invention for forming a laminate by preheating one of a stack of one or more laminations, combining and stacking using a first press element, and cooling the stack using a second set of press elements . Figure 22 depicts a first embodiment of the inventive system for forming a laminate that can be used to implement some of the methods of Figure 21. 23 is a cross-sectional side view of one of the sets of compression elements that may be suitable for use in some embodiments of the methods and/or systems of the present invention. Figure 24 is a side elevational view of one of the conveyors of one of the stacks of one or more laminations (e.g., between groups of pressing elements) that may be suitable for use in some embodiments of the methods and/or systems of the present invention. Figure 25 is a cross-sectional side view of one of the conveyor belts of one of the stacks of one or more laminations (e.g., between groups of pressing elements) that may be suitable for use in some embodiments of the method and/or system of the present invention. The conveyor belt comprises a layer, at least a portion of which is configured to become part of a laminate formed during the stacking of the stack. Figure 26 depicts a second embodiment of a system of the invention for forming a laminate that can be used to implement some of the methods of Figure 21. 27A-27E illustrate an embodiment of the method of the present invention for producing one or more laminates comprising: (1) placing one or more stacks of one or more laminations on a top plate of a tool Between the bottom plate and the elastic layer disposed between the stack and the bottom plate; (2) combining (several) stacks by at least pressing the plate with a press (Fig. 27A); from (several) layers The press removes the top plate without removing the laminate(s) from the elastic layer or removing the elastic layer from the bottom plate (Fig. 27C); and (3) removing the elastic layer from the bottom plate without removing (several) from the elastic layer Laminate (Fig. 27D). Figure 28 is a graph of stack temperature versus time during the production of a laminate using an embodiment of the method of the present invention. Figure 29 illustrates the boundary conditions for the simulation of the heating of the panel when a panel is used to form a laminate. 30A to 32C each show a steady state temperature of a plate when used to form a laminate, wherein each of the drawing numbers 30, 31 and 32 corresponds to a respective condition group, and each drawing letter corresponds to a respective plate: A corresponds to In a "flat plate"; B corresponds to the plate of FIGS. 6A to 6C; and C corresponds to a plate having a curved edge (a "curved plate"). Figures 33A through 35C show the steady state stresses of the plates and conditions of Figures 30A through 32C, respectively. Figures 36A-36C show the steady state temperatures of the panels of Figures 6A-6C, the panels of Figure 7, and the panels of Figures 8A and 8B, respectively, used to form a laminate under the same conditions. 37A to 37C show the steady-state stresses of the plates and conditions of Figs. 36A to 36C, respectively. Figures 38A-38D show steady state displacement (total displacement and displacement in the x, z, and y directions, respectively) of a plate when used to form a laminate. Figures 39A and 39B show one of the plates in an undisplaced state (Figure 39A) and in one of the (amplified) shifted states (Figure 39B). Figure 40A shows the steady state temperature of one of the plates under the conditions of Figure 32A, which is otherwise similar to the plate of Figure 32A but thicker. Figure 40B shows the steady state temperature of one of the plates under the conditions of Figure 32B, which is otherwise similar to the plate of Figure 32B but including a different material. Figure 41A shows the steady state stress of the plate and conditions of Figure 40A. Figure 41B shows the steady state stress of the plate and conditions of Figure 40B. Figure 42 shows the steady state temperature of the panel of Figure 36B, otherwise similar to the conditions of Figure 36B but with conditions applied to one of the plates at a higher temperature. Figure 43A shows the steady state stress of the plate and conditions of Figure 42. Figure 43B shows the steady state stress of the panel of Figure 36C, otherwise similar to the condition of Figure 36C but with conditions applied to one of the plates at a higher temperature. Figure 44 shows the residual stress of the panel of Figure 43A used to form a laminate under conditions of Figure 43A and then allowed to cool to room temperature.

Claims (15)

一種用於產生一或多個層壓物之方法,該方法包括: 將一或多個疊片之一或多個堆疊安置在一工具之頂板與底板之間且安置在安置於該底板上之一彈性層上,該安置使得對於該(等)堆疊之各者而言: 該等板之各者下伏於或上覆於全部該堆疊;且 該彈性層下伏於全部該堆疊; 至少藉由在一壓製機之壓製表面之間壓製該等板而合併該(等)堆疊以產生一或多個層壓物;及 至少藉由以下項從該等板之間移除該(等)層壓物: (a)從該(等)層壓物移除該頂板而不從該彈性層移除該(等)層壓物或從該底板移除該彈性層;且 (b)從該底板移除該彈性層而不從該彈性層移除該(等)層壓物。A method for producing one or more laminates, the method comprising: placing one or more stacks of one or more laminations between a top and bottom plates of a tool and disposed on the bottom plate On an elastic layer, the arrangement is such that for each of the stacks: each of the plates is underlying or overlying the stack; and the elastic layer is underlying the stack; at least Combining the plates by pressing the plates between the pressed surfaces of a press to produce one or more laminates; and removing the (etc.) layers between the plates by at least Press: (a) removing the top plate from the (etc.) laminate without removing or removing the elastic layer from the elastic layer; and (b) from the bottom plate The elastic layer is removed without removing the (etc.) laminate from the elastic layer. 如請求項1之方法,其中: 在安置該(等)堆疊之後,該彈性層之一或多個部分未上覆於該底板;且 從該底板移除該彈性層包括藉由該(等)彈性層部分之至少一者拉動該彈性層。The method of claim 1, wherein: after the stacking is performed, one or more portions of the elastic layer are not overlaid on the bottom plate; and removing the elastic layer from the bottom plate includes by the (etc.) At least one of the elastic layer portions pulls the elastic layer. 如請求項1或2之方法,其中: 該等板之各者包含: 一中心區域;及 突片,其等從該中心區域之邊緣向外延伸; 在安置該(等)堆疊之後,對於該等板之各者而言,該等突片之各者之至少一部分既未上覆於亦未下伏於該彈性層;且 該方法包括使用耦合至該等突片部分之至少一者之一輸送機或一或多個夾具來運輸該(等)堆疊。The method of claim 1 or 2, wherein: each of the panels comprises: a central region; and a tab extending outwardly from an edge of the central region; after placing the (etc.) stack, Each of the panels, at least a portion of each of the tabs is neither overlying nor underlying the elastic layer; and the method includes using one of at least one coupled to the tab portions A conveyor or one or more fixtures to transport the (etc.) stack. 如請求項3之方法,其中: 該中心區域係矩形的且具有: 一長度; 一寬度;及 第一橫向邊緣及第二橫向邊緣; 該等突片之兩者從該第一橫向邊緣向外延伸,且該等突片之兩者從該第二橫向邊緣向外延伸; 對於從該等橫向邊緣之一相同者延伸之該等突片之多者而言,該等突片之最外邊緣之間之平行於該中心區域之該寬度量測之一距離比該中心區域之該寬度大至少5%;且 對於從該等橫向邊緣之不同者延伸之該等突片之多者而言,該等突片之最外邊緣之間之平行於該中心區域之該長度量測之一距離比該中心區域之該長度大至少20%。The method of claim 3, wherein: the central region is rectangular and has: a length; a width; and a first lateral edge and a second lateral edge; both of the tabs are outwardly from the first lateral edge Extending, and both of the tabs extend outwardly from the second lateral edge; for the plurality of tabs extending from the same one of the lateral edges, the outermost edges of the tabs One of the widths between the widths parallel to the central region is at least 5% greater than the width of the central region; and for the plurality of tabs extending from different ones of the lateral edges, One of the distances between the outermost edges of the tabs parallel to the central region is at least 20% greater than the length of the central region. 如請求項1或2之方法,其包括從該(等)層壓物剝離該彈性層。The method of claim 1 or 2, which comprises peeling the elastic layer from the (etc.) laminate. 如請求項5之方法,其中: 在安置該(等)堆疊之後,該彈性層之一周邊之一或多個部分未下伏於該(等)堆疊之任一者;且 剝離該彈性層包括藉由該(等)彈性層部分之至少一者拉動該彈性層。The method of claim 5, wherein: after arranging the (equal) stack, one or more portions of one of the elastic layers are not underlying the stack, and stripping the elastic layer includes The elastic layer is pulled by at least one of the (equal) elastic layer portions. 如請求項1或2之方法,其中該彈性層包括聚四氟乙烯、矽及/或聚醯亞胺。The method of claim 1 or 2, wherein the elastic layer comprises polytetrafluoroethylene, hydrazine, and/or polyimine. 如請求項1或2之方法,其中該彈性層具有小於近似3.0毫米(mm)之一厚度。The method of claim 1 or 2, wherein the elastic layer has a thickness of less than approximately 3.0 millimeters (mm). 如請求項1或2之方法,其中該等板之各者具有小於近似2.0 mm之一厚度。The method of claim 1 or 2, wherein each of the plates has a thickness of less than approximately 2.0 mm. 如請求項1或2之方法,其中該(等)層壓物之各者具有小於近似2.0 mm之一厚度。The method of claim 1 or 2, wherein each of the (etc.) laminates has a thickness of less than approximately 2.0 mm. 一種用於壓製一或多個疊片之一或多個堆疊之系統,該系統包括: 一工具,其包含經構形以安置於一或多個疊片之一或多個堆疊之各者之相對側上之頂板及底板,該等板之各者具有: 一中心區域,其在該(等)堆疊安置於該等板之間時上覆於或下伏於該(等)堆疊;及 突片,其等從該中心區域之邊緣向外延伸且經構形以耦合至一輸送機或一或多個夾具以移動該板;及 一彈性層,其經構形以安置在該頂板與該(等)堆疊之間或安置在該底板與該(等)堆疊之間; 其中該彈性層經定大小以可安置於該等板之間,使得對於該等板之各者而言: 該彈性層上覆於或下伏於該中心區域之至少90%; 該彈性層之一或多個部分既未上覆於亦未下伏於該板;且 該等突片之各者之至少一部分既未上覆於亦未下伏於該彈性層。A system for pressing one or more stacks of one or more laminations, the system comprising: a tool comprising a shape configured to be disposed on one or more of the one or more laminations a top plate and a bottom plate on opposite sides, each of the plates having: a central region overlying or underlying the stack when the stack is placed between the plates; a sheet extending outwardly from an edge of the central region and configured to be coupled to a conveyor or one or more clamps to move the panel; and an elastic layer configured to be disposed on the top panel and the Between (or) between stacks or between the bottom plate and the (etc.) stack; wherein the elastic layer is sized to be disposed between the plates such that for each of the plates: the elasticity The layer is overlaid or underlying at least 90% of the central region; one or more portions of the elastic layer are neither overlying nor underlying the plate; and at least a portion of each of the segments The elastic layer is not overlaid nor underneath. 如請求項11之系統,其中對於該等板之各者而言,該中心區域係矩形的且具有: 一長度; 一寬度;及 第一橫向邊緣及第二橫向邊緣。The system of claim 11, wherein for each of the panels, the central region is rectangular and has: a length; a width; and a first lateral edge and a second lateral edge. 如請求項12之系統,其中該彈性層具有: 一寬度,其比該等板之各者之該中心區域之該寬度大至少5%;及/或 一長度,其比該等板之各者之該中心區域之該長度大至少5%。The system of claim 12, wherein the elastic layer has: a width that is at least 5% greater than the width of the central region of each of the panels; and/or a length that is greater than each of the panels The length of the central region is at least 5% greater. 如請求項12或13之系統,其中對於該等板之各者而言: 該等突片之兩者從該第一橫向邊緣向外延伸,且該等突片之兩者從該第二橫向邊緣向外延伸; 對於從該等橫向邊緣之一相同者延伸之該等突片之多者而言,該等突片之最外邊緣之間之平行於該中心區域之該寬度量測之一距離比該中心區域之該寬度大至少5%;且 對於從該等橫向邊緣之不同者延伸之該等突片之多者而言,該等突片之最外邊緣之間之平行於該中心區域之該長度量測之一距離比該中心區域之該長度大至少20%。The system of claim 12 or 13, wherein for each of the panels: both of the tabs extend outwardly from the first lateral edge, and the two of the tabs are from the second lateral direction Extending outwardly from the edge; for the plurality of tabs extending from the same one of the lateral edges, one of the width measurements between the outermost edges of the tabs parallel to the central region The distance is at least 5% greater than the width of the central region; and for the plurality of tabs extending from different ones of the lateral edges, the outermost edges of the tabs are parallel to the center One of the length measurements of the region is at least 20% greater than the length of the central region. 如請求項11至13中任一項之系統,其中該彈性層包括聚四氟乙烯、矽及/或聚醯亞胺。The system of any one of claims 11 to 13, wherein the elastic layer comprises polytetrafluoroethylene, hydrazine and/or polyimine.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113246494A (en) * 2021-04-22 2021-08-13 中电(山东)电力科技有限公司 Manufacturing method of composite molding plastic cover plate
CN113944471A (en) * 2020-07-17 2022-01-18 中国铁建重工集团股份有限公司 Shield constructs machine and shield tail sealing brush thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113944471A (en) * 2020-07-17 2022-01-18 中国铁建重工集团股份有限公司 Shield constructs machine and shield tail sealing brush thereof
CN113944471B (en) * 2020-07-17 2024-01-19 中国铁建重工集团股份有限公司 Shield machine and shield tail sealing brush thereof
CN113246494A (en) * 2021-04-22 2021-08-13 中电(山东)电力科技有限公司 Manufacturing method of composite molding plastic cover plate

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