TW201836953A - Data reading system and method for controlling data reading system - Google Patents
Data reading system and method for controlling data reading system Download PDFInfo
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- TW201836953A TW201836953A TW107104673A TW107104673A TW201836953A TW 201836953 A TW201836953 A TW 201836953A TW 107104673 A TW107104673 A TW 107104673A TW 107104673 A TW107104673 A TW 107104673A TW 201836953 A TW201836953 A TW 201836953A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/08—Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
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Abstract
Description
本發明係關於一種用以讀取記錄於液晶面板等顯示面板之錯開顯示區域的部位的光學可讀資料之資料讀取系統。又,本發明係關於一種用以讀取記錄於顯示面板之錯開顯示區域的部位的光學可讀資料之資料讀取系統之控制方法。The present invention relates to a data reading system for reading optically readable material recorded on a portion of a display panel such as a liquid crystal panel that is staggered in a display area. Further, the present invention relates to a method of controlling a data reading system for reading optically readable material recorded on a portion of a display panel that is staggered in a display area.
以往,已知有組裝於行動設備等所使用的液晶顯示裝置之裝配線上的搬運裝置(例如,參照專利文獻1)。專利文獻1中揭示之搬運裝置具備五個搬運單元,液晶顯示裝置之裝配工序中的各種裝配加工處理被分配給各搬運單元。又,該搬運裝置具備將收容於托盤的液晶面板供給至搬運單元的自動裝載機(參照專利文獻1之圖19)。自動裝載機例如具備將收容於托盤的液晶面板搬運到搬運單元的機器人。此外,在專利文獻1中揭示之搬運裝置中,有時設置有讀取記錄於液晶面板之錯開顯示區域的部位的光學可讀資料的攝像機。先前技術文獻 專利文獻 Conventionally, a transport device that is assembled on a mounting line of a liquid crystal display device used in a mobile device or the like has been known (for example, see Patent Document 1). The transport device disclosed in Patent Document 1 includes five transport units, and various assembly processing processes in the assembly process of the liquid crystal display device are assigned to the respective transport units. In addition, the transport device includes an automatic loader that supplies the liquid crystal panel housed in the tray to the transport unit (see FIG. 19 of Patent Document 1). The automatic loader includes, for example, a robot that transports the liquid crystal panel housed in the tray to the transport unit. Further, in the transport device disclosed in Patent Document 1, a video camera that reads optically readable material recorded in a portion of the liquid crystal panel that is shifted in the display region may be provided. Prior art document patent document
專利文獻1:國際公開第2012/120956號Patent Document 1: International Publication No. 2012/120956
發明所欲解決之技術問題Technical problem to be solved by the invention
本申請發明者對在液晶顯示裝置之裝配線等上設置資料讀取系統的技術進行了探討,上述資料讀取系統具備讀取記錄於液晶面板等之顯示面板之錯開顯示區域的部位的光學可讀資料的攝像機和把持顯示面板並將其搬運到攝像機之上方的機器人。根據本申請發明者之探討發現,在該資料讀取系統之情況下,在藉由攝像機讀取藉由機器人搬運到攝像機之上方的顯示面板之資料時,顯示面板之資料之讀取失敗,產生資料讀取系統異常停止的現象。The inventors of the present invention have inspected a technique of providing a data reading system on an assembly line of a liquid crystal display device or the like, which is optically readable by reading a portion of a display panel recorded on a liquid crystal panel or the like in a staggered display area. The camera of the data and the robot that holds the display panel and carries it to the top of the camera. According to the discussion by the inventor of the present application, in the case of the data reading system, when the data of the display panel carried by the robot to the upper side of the camera is read by the camera, the reading of the data of the display panel fails, and the data is generated. The data reading system stops abnormally.
於是,本發明之課題在於,提供一種資料讀取系統,其具備讀取記錄於液晶面板等顯示面板的光學可讀資料的攝像機和將顯示面板搬運到攝像機之上方的機器人,上述資料讀取系統能夠抑制因攝像機對顯示面板之資料之讀取失敗導致的資料讀取系統之異常停止。Accordingly, an object of the present invention is to provide a data reading system including a camera that reads optically readable material recorded on a display panel such as a liquid crystal panel, and a robot that transports the display panel above the camera, the data reading system It is possible to suppress an abnormal stop of the data reading system caused by the reading failure of the data of the display panel by the camera.
又,本發明之課題在於,提供一種資料讀取系統之控制方法,資料讀取系統具備讀取記錄於液晶面板等顯示面板的光學可讀資料的攝像機和將顯示面板搬運到攝像機之上方的機器人,在上述資料讀取系統之控制方法中,能夠抑制因攝像機對顯示面板之資料之讀取失敗導致的資料讀取系統之異常停止。解決問題之技術手段 Further, an object of the present invention is to provide a data reading system including a camera that reads optically readable material recorded on a display panel such as a liquid crystal panel, and a robot that carries the display panel above the camera In the control method of the above data reading system, it is possible to suppress an abnormal stop of the data reading system caused by the reading failure of the data of the display panel by the camera. Technical means of solving problems
為了解決上述課題,本申請發明者進行了各種探討。其結果係,本申請發明者得到如下見解,亦即,雖然記錄於顯示面板的光學可讀資料被記錄於顯示面板之錯開顯示區域的部位,且記錄於顯示面板之外周側部分,但因為顯示面板之厚度較薄,所以被機器人把持且配置於攝像機之上方的顯示面板之外周側部分(亦即,記錄有資料的部分)容易向下側彎曲。又,本申請發明者得到如下見解,亦即,配置於攝像機之上方的顯示面板之外周側部分向下側之彎曲量在各顯示面板中未必一定、資料相對於顯示面板之記錄位置存在偏差等。In order to solve the above problems, the inventors of the present application conducted various discussions. As a result, the inventors of the present application have obtained the knowledge that although the optically readable material recorded on the display panel is recorded on the portion of the display panel that is staggered in the display area and is recorded on the outer peripheral portion of the display panel, Since the thickness of the panel is thin, the peripheral side portion (that is, the portion where the data is recorded) outside the display panel that is held by the robot and disposed above the camera is easily bent downward. Furthermore, the inventors of the present invention have found that the amount of bending of the outer peripheral side portion of the display panel disposed above the camera is not necessarily constant for each display panel, and the data is deviated from the recording position of the display panel. .
又,本申請發明者得到如下見解,亦即,配置於攝像機之上方的顯示面板之外周側部分之彎曲量對於每一顯示面板未必一定、藉由機器人搬運到攝像機之上方的顯示面板之外周側部分擺動、以及資料相對於顯示面板之記錄位置存在偏差等成為原因,配置於攝像機之上方的顯示面板之記錄有資料的部分和攝像機之距離變得不穩定,其結果是,顯示面板之資料之讀取失敗。Further, the inventors of the present invention have found that the amount of bending of the peripheral side portion of the display panel disposed above the camera is not necessarily required for each display panel, and is carried by the robot to the outer side of the display panel above the camera. The partial swing and the deviation of the data from the recording position of the display panel are caused by the fact that the distance between the portion of the display panel disposed above the camera and the camera is unstable, and as a result, the information of the display panel is The read failed.
進而,本申請發明者得到如下見解,亦即,如果在顯示面板之資料之讀取失敗時,改變顯示面板之高度並再次藉由攝像機讀取顯示面板之資料,則顯示面板之資料之讀取容易成功,其結果是,能夠抑制攝像機對顯示面板之資料之讀取失敗導致的資料讀取系統之異常停止。Further, the inventor of the present application has obtained the following knowledge, that is, if the height of the display panel is changed when the reading of the data on the display panel fails, and the data of the display panel is read again by the camera, the reading of the data of the display panel is performed. It is easy to succeed, and as a result, it is possible to suppress an abnormal stop of the data reading system caused by the failure of the camera to read the data of the display panel.
本發明之資料讀取系統係基於該新的見解的資料讀取系統,其特徵在於,具備:攝像機,其讀取記錄於顯示面板的光學可讀資料;機器人,其把持顯示面板並將顯示面板搬運到攝像機之上方,當攝像機對配置於攝像機之上方的顯示面板之資料之讀取失敗時,機器人使顯示面板向上下方向移動而改變顯示面板之高度,攝像機讀取高度改變後之顯示面板之資料。The data reading system of the present invention is based on the new knowledge reading system, comprising: a camera that reads optically readable material recorded on the display panel; and a robot that holds the display panel and displays the display panel Moving to the top of the camera, when the camera fails to read the data of the display panel disposed above the camera, the robot moves the display panel up and down to change the height of the display panel, and the camera reads the display panel whose height is changed. data.
在本發明之資料讀取系統中,當攝像機對配置於攝像機之上方的顯示面板之資料之讀取失敗時,機器人使顯示面板向上下方向移動而改變顯示面板之高度,攝像機讀取改變高度後之顯示面板之資料。因此,在本發明中,顯示面板之資料之讀取容易成功,能夠抑制顯示面板之資料之讀取失敗導致的資料讀取系統之異常停止。In the data reading system of the present invention, when the reading of the data of the display panel disposed above the camera fails, the robot moves the display panel in the up and down direction to change the height of the display panel, and the camera reads the changed height. Information on the display panel. Therefore, in the present invention, the reading of the data of the display panel is easy, and the abnormal stop of the data reading system due to the failure of reading the data of the display panel can be suppressed.
又,基於上述之新的見解,本發明提供一種資料讀取系統之控制方法,上述資料讀取系統具備:攝像機,其讀取記錄於顯示面板的光學可讀資料;機器人,其把持顯示面板並將顯示面板搬運到攝像機之上方,上述資料讀取系統之控制方法的特徵在於,具備第一資料讀取步驟,攝像機讀取配置於攝像機之上方的顯示面板之資料;第一面板高度變更步驟,當在第一資料讀取步驟中攝像機對資料之讀取失敗時,機器人使顯示面板向上方向或下方向移動,改變顯示面板之高度;第二資料讀取步驟,在第一面板高度變更步驟後,攝像機讀取顯示面板之資料。Moreover, based on the above new findings, the present invention provides a method for controlling a data reading system, the data reading system having: a camera that reads optically readable material recorded on a display panel; and a robot that holds the display panel and The display panel is transported to the top of the camera. The control method of the data reading system is characterized in that the first data reading step is performed, and the camera reads the data of the display panel disposed above the camera; the first panel height changing step, When the reading of the data by the camera fails in the first data reading step, the robot moves the display panel in the upward or downward direction to change the height of the display panel; the second data reading step is performed after the first panel height changing step The camera reads the information of the display panel.
在本發明之資料讀取系統之控制方法中,當在第一資料讀取步驟中攝像機對顯示面板之資料之讀取失敗時,在第一面板高度變更步驟中,機器人使顯示面板向上方向或下方向移動而改變顯示面板之高度,在第一面板高度變更步驟後之第二資料讀取步驟中,攝像機讀取顯示面板之資料。因此,在本發明中,顯示面板之資料之讀取容易成功,能夠抑制顯示面板之資料之讀取失敗導致的資料讀取系統之異常停止。In the control method of the data reading system of the present invention, when the reading of the data of the display panel by the camera fails in the first data reading step, in the first panel height changing step, the robot causes the display panel to be up or The height of the display panel is changed by moving in the downward direction. In the second data reading step after the first panel height changing step, the camera reads the data of the display panel. Therefore, in the present invention, the reading of the data of the display panel is easy, and the abnormal stop of the data reading system due to the failure of reading the data of the display panel can be suppressed.
在本發明中,理想的是,資料讀取系統之控制方法具備機器人將顯示面板搬運到預先示教的基準位置的面板搬運步驟,在第一資料讀取步驟中,攝像機讀取在面板搬運步驟中搬運的顯示面板之資料。如果這樣構成,藉由預先將顯示面板之資料之讀取容易成功的位置作為基準位置示教給機器人,在第一資料讀取步驟中,能夠提高顯示面板之資料之讀取成功的概率。In the present invention, it is preferable that the control method of the data reading system includes a panel carrying step of the robot transporting the display panel to the pre-teaching reference position, and in the first data reading step, the camera reading in the panel carrying step Information on the display panel being transported. According to this configuration, the position at which the reading of the information on the display panel is easily succeeded is taught to the robot as the reference position in advance, and in the first data reading step, the probability of successful reading of the data of the display panel can be improved.
在本發明中,理想的是,資料讀取系統之控制方法具備:第二面板高度變更步驟,當在第二資料讀取步驟中攝像機對資料之讀取失敗時,則在第一面板位置變更步驟中顯示面板向上方向移動的情況下,機器人使顯示面板向比基準位置靠下側移動,改變顯示面板之高度,在第一面板位置變更步驟中顯示面板向下方向移動的情況下,機器人使顯示面板向比基準位置靠上側移動,改變顯示面板之高度;第三資料讀取步驟,在第二面板高度變更步驟後,攝像機讀取顯示面板之資料。如果這樣構成,使得顯示面板之資料之讀取更容易成功。因此,能夠有效抑制攝像機對顯示面板之資料之讀取失敗導致的資料讀取系統之異常停止。發明之效果 In the present invention, it is preferable that the control method of the data reading system includes: a second panel height changing step, when the camera fails to read the data in the second data reading step, the first panel position is changed. When the display panel moves in the upward direction in the step, the robot moves the display panel to a lower side than the reference position to change the height of the display panel, and in the case where the display panel moves downward in the first panel position changing step, the robot makes The display panel moves to the upper side than the reference position to change the height of the display panel. In the third data reading step, after the second panel height changing step, the camera reads the data of the display panel. If so constructed, reading of the information of the display panel is more successful. Therefore, it is possible to effectively suppress the abnormal stop of the data reading system caused by the failure of the reading of the data of the display panel by the camera. Effect of invention
如上所述,在本發明中,在具備讀取記錄於液晶面板等顯示面板的光學可讀資料的攝像機和向攝像機之上方搬運顯示面板的機器人的資料讀取系統中,能夠抑制攝像機對顯示面板之資料之讀取失敗導致的資料讀取系統之異常停止。As described above, in the data reading system including the camera that reads the optically readable material recorded on the display panel such as the liquid crystal panel and the robot that transports the display panel above the camera, the camera-to-display panel can be suppressed. The abnormal reading of the data reading system caused by the reading failure of the data.
以下,參照圖式,說明本發明之實施方式。Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(搬運系統之整體結構) 圖1係裝入本發明實施方式的資料讀取系統10的搬運系統1之側視圖。圖2係從圖1之E-E方向表示搬運系統1的俯視圖。(Overall Configuration of Transportation System) FIG. 1 is a side view of the transportation system 1 incorporated in the material reading system 10 according to the embodiment of the present invention. Fig. 2 is a plan view showing the conveyance system 1 from the direction of E-E in Fig. 1 .
本型態之資料讀取系統10(參照圖2)係用以讀取記錄於作為顯示面板的液晶面板2的資料之系統。該資料讀取系統10被裝入搬運系統1來使用。搬運系統1被裝入行動設備等所使用的中型之液晶顯示器之生產線。該搬運系統1搬運液晶面板2,將液晶面板2供給至對液晶面板2進行規定處理的處理裝置15(參照圖2)。又,搬運系統1搬運中型之液晶面板2(例如15英寸之液晶面板)。此外,藉由搬運系統1搬運的液晶面板2亦可以是小型之液晶面板(例如4英寸之液晶面板)。The data reading system 10 (see FIG. 2) of this type is a system for reading data recorded on the liquid crystal panel 2 as a display panel. The data reading system 10 is loaded into the transport system 1 for use. The transport system 1 is incorporated into a production line of a medium-sized liquid crystal display used for mobile devices and the like. The transport system 1 transports the liquid crystal panel 2, and supplies the liquid crystal panel 2 to the processing device 15 (see FIG. 2) that performs predetermined processing on the liquid crystal panel 2. Further, the transport system 1 transports a medium-sized liquid crystal panel 2 (for example, a 15-inch liquid crystal panel). Further, the liquid crystal panel 2 transported by the transport system 1 may be a small liquid crystal panel (for example, a 4-inch liquid crystal panel).
液晶面板2形成為矩形狀形成。具體而言,液晶面板2形成為長方形之平板狀。在液晶面板2之錯開顯示區域的部位記錄有液晶面板2之檢查資料等資料。具體而言,在液晶面板2之錯開顯示區域的部位,作為二維碼或一維碼記錄有檢查資料等資料。亦即,在液晶面板2之錯開顯示區域的部位記錄有光學可讀資料。該資料記錄於液晶面板2之外周側部分。The liquid crystal panel 2 is formed in a rectangular shape. Specifically, the liquid crystal panel 2 is formed in a rectangular plate shape. Information such as inspection data of the liquid crystal panel 2 is recorded in a portion of the liquid crystal panel 2 that is shifted in the display area. Specifically, in the portion of the liquid crystal panel 2 that is shifted in the display area, information such as inspection data is recorded as a two-dimensional code or a one-dimensional code. That is, optically readable material is recorded in a portion of the liquid crystal panel 2 that is staggered in the display area. This data is recorded on the outer peripheral side portion of the liquid crystal panel 2.
此外,在藉由本型態之搬運系統1搬運的液晶面板2上亦可黏貼偏振片(偏振膜),亦可不黏貼偏振片。又,在液晶面板2上可以安裝FPC或晶片,亦可不安裝FPC或晶片。Further, a polarizing plate (polarizing film) may be adhered to the liquid crystal panel 2 conveyed by the transport system 1 of the present type, or the polarizing plate may not be attached. Further, an FPC or a wafer may be mounted on the liquid crystal panel 2, or an FPC or a wafer may not be mounted.
搬運系統1具備搬運可收容液晶面板2的托盤3的兩個輸送機4、5。輸送機4、5沿水平方向直線搬運堆疊成複數層的托盤3。在以下之說明中,設輸送機4、5搬運托盤3之搬運方向(圖1等之X方向)為“前後方向”、與上下方向(垂直方向)和前後方向正交的方向(圖1等之Y方向)為“左右方向”。又,設前後方向之一側(圖1等之X1方向側)為“前”側、其相反側(圖1等之X2方向側)為“後”側、左右方向之一側(圖2等之Y1方向側)為“右”側、其相反側(圖2等之Y2方向側)為“左”側。在本型態中,處理裝置15配置於搬運系統1之後側。The transport system 1 includes two conveyors 4 and 5 that transport the tray 3 that can house the liquid crystal panel 2 . The conveyors 4, 5 linearly carry the pallets 3 stacked in a plurality of layers in the horizontal direction. In the following description, the conveyance direction of the conveyance trays 3 of the conveyors 4 and 5 (X direction of FIG. 1 etc.) is a "front-back direction", and the direction orthogonal to the up-down direction (vertical direction) and the front-back direction (FIG. 1, etc. The Y direction) is the "left and right direction". Further, one side in the front-rear direction (the X1 direction side in FIG. 1 and the like) is the "front" side, and the opposite side (the X2 direction side in FIG. 1 and the like) is the "rear" side and one side in the left-right direction (FIG. 2, etc.) The Y1 direction side is the "right" side, and the opposite side (the Y2 direction side of FIG. 2 and the like) is the "left" side. In this embodiment, the processing device 15 is disposed on the rear side of the transport system 1.
又,搬運系統1具備載置托盤3的兩個托盤載台6、7、在輸送機4、5和托盤載台6、7之間搬運托盤3的機器人8、從載置於托盤載台6、7的托盤3搬出液晶面板2的機器人9、從機器人9接受液晶面板2並將其供給至處理裝置15的供給單元11。在本型態中,藉由構成供給單元11的後述之攝像機41和機器人9構成資料讀取系統10。托盤載台6、7配置於比輸送機4、5靠後側。Further, the transport system 1 includes two tray stages 6 and 7 on which the trays 3 are placed, a robot 8 that transports the trays 3 between the conveyors 4 and 5 and the tray stages 6 and 7, and is placed on the tray stage 6 The tray 3 of the seventh tray 7 carries out the robot 9 of the liquid crystal panel 2, receives the liquid crystal panel 2 from the robot 9, and supplies it to the supply unit 11 of the processing device 15. In the present embodiment, the data reading system 10 is constituted by a camera 41 and a robot 9 which will be described later which constitute the supply unit 11. The tray stages 6 and 7 are disposed on the rear side of the conveyors 4 and 5.
又,搬運系統1具備設置輸送機4、5、托盤載台6、7、機器人8以及供給單元11的本體框架12、和設置機器人9的本體框架13。本體框架12之上表面形成為與上下方向正交的平面狀,在本體框架12之上表面設置有輸送機4、5、托盤載台6、7、機器人8以及供給單元11。本體框架13係形成為大致門形的門形框架,在左右方向上以橫跨本體框架12之後端側部分的方式設置。機器人9設置於本體框架13之上表面部。Further, the transport system 1 includes a main body frame 12 in which the conveyors 4 and 5, the tray stages 6, 7 and the robot 8 and the supply unit 11 are provided, and a main body frame 13 on which the robot 9 is provided. The upper surface of the main body frame 12 is formed in a planar shape orthogonal to the vertical direction, and the conveyors 4 and 5, the pallet stages 6, 7 and the robot 8 and the supply unit 11 are provided on the upper surface of the main body frame 12. The body frame 13 is formed as a substantially gate-shaped door frame, and is disposed to straddle the rear end side portion of the body frame 12 in the left-right direction. The robot 9 is disposed on the upper surface portion of the body frame 13.
輸送機4、5係具備複數個輥的輥式輸送機。輸送機4和輸送機5在左右方向上相鄰配置。輸送機4將堆疊的托盤3朝向後側搬運,輸送機5將堆疊的托盤3朝向前側搬運。在藉由輸送機4搬運的托盤3中收容有液晶面板2。另一方面,在藉由輸送機5搬運的托盤3中未收容液晶面板2,藉由輸送機5搬運的托盤3為空托盤。The conveyors 4 and 5 are roller conveyors having a plurality of rollers. The conveyor 4 and the conveyor 5 are arranged adjacent to each other in the left-right direction. The conveyor 4 carries the stacked trays 3 toward the rear side, and the conveyor 5 carries the stacked trays 3 toward the front side. The liquid crystal panel 2 is accommodated in the tray 3 conveyed by the conveyor 4. On the other hand, the liquid crystal panel 2 is not accommodated in the tray 3 conveyed by the conveyor 5, and the tray 3 conveyed by the conveyor 5 is an empty tray.
在輸送機4之前端側,載置有藉由作業者從臨時放置用貨架(圖示省略)搬運来的堆疊狀態之托盤3。如後述,載置於輸送機4之前端側的堆疊狀態之托盤3被向後側搬運,搬運至輸送機4之後端側的堆疊狀態之托盤3藉由機器人8卸載。又,如後述,在輸送機5之後端側,藉由機器人8堆疊空的托盤3。當托盤3在輸送機5之後端側堆疊至規定層數時,堆疊狀態之托盤3被向前側搬運。搬運到輸送機5之前端側的堆疊狀態之托盤3藉由作業者搬運到空托盤用之貨架。On the front end side of the conveyor 4, a tray 3 in a stacked state conveyed by an operator from a temporary placement shelf (not shown) is placed. As will be described later, the stacked trays 3 placed on the front end side of the conveyor 4 are conveyed to the rear side, and the stacked trays 3 on the end side after being conveyed to the conveyor 4 are unloaded by the robot 8. Further, as will be described later, on the rear side of the conveyor 5, the empty pallet 3 is stacked by the robot 8. When the tray 3 is stacked on the end side of the conveyor 5 to a prescribed number of layers, the tray 3 in the stacked state is carried by the front side. The stacked trays 3 transported to the front end side of the conveyor 5 are transported by the operator to the shelves for the empty trays.
托盤載台6和托盤載台7在左右方向上以隔開規定間隔的狀態相鄰配置。托盤載台6在左右方向上配置於與輸送機4大致相同的位置,托盤載台7在左右方向上配置於與輸送機5大致相同的位置。托盤載台6、7之上表面形成為與上下方向正交的平面狀。在托盤載台6、7上載置一個托盤3。The tray stage 6 and the tray stage 7 are arranged adjacent to each other at a predetermined interval in the left-right direction. The tray stage 6 is disposed at substantially the same position as the conveyor 4 in the left-right direction, and the tray stage 7 is disposed at substantially the same position as the conveyor 5 in the left-right direction. The upper surfaces of the tray stages 6, 7 are formed in a planar shape orthogonal to the vertical direction. A tray 3 is placed on the tray stages 6, 7.
(機器人及供給單元之結構) 圖3係圖1所示的機器人9之立體圖。圖4係圖3所示的面板把持部29及擴張構件30之俯視圖。圖5係圖4所示的面板把持部29及擴張構件30之側視圖。(Structure of Robot and Supply Unit) Fig. 3 is a perspective view of the robot 9 shown in Fig. 1. 4 is a plan view of the panel grip portion 29 and the expansion member 30 shown in FIG. FIG. 5 is a side view of the panel grip portion 29 and the expansion member 30 shown in FIG.
機器人8係所謂的三軸正交機器人。該機器人8具備:形成為門形的本體框架20、以相對於本體框架20可向左右方向滑動的方式保持於本體框架20的可動框架21、以相對於可動框架21可向前後方向滑動的方式保持於可動框架21的可動框架22、以相對於可動框架22可向上下方向滑動的方式保持於可動框架22的可動框架23、安裝於可動框架23的托盤把持部24。The robot 8 is a so-called three-axis orthogonal robot. The robot 8 includes a main body frame 20 formed in a door shape, and a movable frame 21 that is held by the main body frame 20 so as to be slidable in the left-right direction with respect to the main body frame 20, and is slidable in the front-rear direction with respect to the movable frame 21. The movable frame 22 held by the movable frame 21 is held by the movable frame 23 of the movable frame 22 and the tray holding portion 24 attached to the movable frame 23 so as to be slidable in the vertical direction with respect to the movable frame 22.
托盤把持部24具備複數個吸附托盤3的吸附部。該吸附部在機器人8搬運托盤3時與托盤3之上表面接觸而真空吸附托盤3。又,機器人8具備使可動框架21向左右方向滑動的驅動機構、使可動框架22向前後方向滑動的驅動機構、使可動框架23向上下方向滑動的驅動機構。The tray holding portion 24 includes a plurality of adsorption portions of the adsorption trays 3. When the robot 8 transports the tray 3, the suction unit comes into contact with the upper surface of the tray 3 to vacuum-adsorb the tray 3. Further, the robot 8 includes a drive mechanism that slides the movable frame 21 in the left-right direction, a drive mechanism that slides the movable frame 22 in the front-rear direction, and a drive mechanism that slides the movable frame 23 in the vertical direction.
機器人8進行托盤3向托盤載台6、7的搬入和載置於托盤載台6、7的托盤3的搬出。具體而言,機器人8將搬運到輸送機4之後端側的堆疊狀態之托盤3逐一搬運至托盤載台6或托盤載台7,將輸送機4上之堆疊狀態之托盤3卸載。又,機器人8將變為空的一個托盤3從托盤載台6或托盤載台7搬運至輸送機5之後端側,將托盤3堆疊在輸送機5上。The robot 8 carries in the loading of the tray 3 to the tray stages 6, 7 and the loading of the trays 3 placed on the tray stages 6, 7. Specifically, the robot 8 transports the pallets 3 in the stacked state on the end side of the conveyor 4 to the pallet stage 6 or the pallet stage 7 one by one, and unloads the trays 3 in the stacked state on the conveyor 4. Further, the robot 8 transports one tray 3 that has become empty from the tray stage 6 or the tray stage 7 to the rear end side of the conveyor 5, and stacks the tray 3 on the conveyor 5.
機器人9係所謂的並聯連桿機器人。該機器人9具備本體部25、與本體部25連結的三根桿26、與三根桿26分別連結的三個臂部27、與三個臂部27連結的頭單元28、安裝於頭單元28的面板把持部29、向面板把持部29之外周側擴展的兩個擴張構件30。機器人9以懸掛於本體框架13之上表面部的方式設置。又,本體部25配置於托盤載台6、7之上方,並且配置於比機器人8之本體框架20靠後側。此外,圖1、圖2中省略擴張構件30之圖示。The robot 9 is a so-called parallel link robot. The robot 9 includes a main body portion 25, three rods 26 connected to the main body portion 25, three arm portions 27 connected to the three rods 26, a head unit 28 coupled to the three arm portions 27, and a panel attached to the head unit 28. The grip portion 29 and the two expansion members 30 that extend toward the outer peripheral side of the panel grip portion 29. The robot 9 is provided to be suspended from the upper surface portion of the body frame 13. Further, the main body portion 25 is disposed above the tray stages 6 and 7, and is disposed on the rear side of the main body frame 20 of the robot 8. In addition, the illustration of the expansion member 30 is abbreviate|omitted in FIG. 1, FIG.
三根桿26按照向本體部25之外周側以大致等角度節距呈大致放射狀伸出的方式與本體部25連結。即,三根桿26按照向本體部25之外周側以大致120°節距呈大致放射狀伸出的方式與本體部25連結。又,三根桿26之基端側可轉動地與本體部25連結。在本體部25和桿26之連結部配置有使桿26轉動的附有減速器的馬達31。本型態之機器人9具備使三根桿26分別轉動的三個馬達31。馬達31之輸出軸固定於桿26之基端側。The three rods 26 are coupled to the main body portion 25 so as to protrude substantially radially from the outer circumferential side of the main body portion 25 at substantially equal angular intervals. In other words, the three rods 26 are coupled to the main body portion 25 so as to project radially outward at a substantially 120° pitch toward the outer peripheral side of the main body portion 25. Further, the base end sides of the three rods 26 are rotatably coupled to the body portion 25. A motor 31 with a speed reducer that rotates the lever 26 is disposed at a connecting portion between the main body portion 25 and the rod 26. The robot 9 of this type includes three motors 31 that respectively rotate the three rods 26. The output shaft of the motor 31 is fixed to the base end side of the rod 26.
臂部27之基端側可轉動地與桿26之前端側連結。具體而言,臂部27包含相互平行的直線狀之兩根臂32,兩根臂32各自的基端側可轉動地與桿26之前端側連結。頭單元28可轉動地與三個臂部27之前端側連結。亦即,頭單元28可轉動地與六個臂32之前端側連結。在機器人9中,藉由獨立地驅動三個馬達31,能夠使頭單元28在規定區域內向上下方向、左右方向及前後方向之任意之位置、且以頭單元28一直被保持固定之姿勢的狀態(具體而言,面板把持部29朝向下側之狀態)移動。The proximal end side of the arm portion 27 is rotatably coupled to the front end side of the rod 26. Specifically, the arm portion 27 includes two straight arms 32 that are parallel to each other, and the base end sides of the two arms 32 are rotatably coupled to the front end side of the rod 26. The head unit 28 is rotatably coupled to the front end sides of the three arm portions 27. That is, the head unit 28 is rotatably coupled to the front end sides of the six arms 32. In the robot 9, by independently driving the three motors 31, the head unit 28 can be in any position in the up-down direction, the left-right direction, and the front-rear direction in the predetermined region, and the head unit 28 is always held in a fixed posture. Specifically, the panel grip portion 29 is moved toward the lower side.
面板把持部29形成為大致長方形之平板狀。該面板把持部29以形成為平板狀的面板把持部29之厚度方向和上下方向一致的方式安裝於頭單元28之下端。又,在頭單元28之上端,安裝有馬達34(參照圖3)。面板把持部29與馬達34連結,可藉由馬達34之動力進行以上下方向為轉動之軸向的轉動。The panel grip portion 29 is formed in a substantially rectangular flat plate shape. The panel grip portion 29 is attached to the lower end of the head unit 28 such that the thickness direction of the panel grip portion 29 formed in a flat shape coincides with the vertical direction. Further, a motor 34 (see Fig. 3) is attached to the upper end of the head unit 28. The panel grip portion 29 is coupled to the motor 34, and the rotation of the upper and lower directions in the axial direction can be performed by the power of the motor 34.
面板把持部29具備真空吸附液晶面板2的複數個吸附部33(參照圖5),吸附把持液晶面板2。吸附部33係橡膠製之吸附墊。該吸附部33設於面板把持部29之下表面側,面板把持部29藉由吸附部33吸附液晶面板2之上表面,藉此把持液晶面板2。又,面板把持部29以液晶面板2之厚度方向和上下方向一致的方式把持液晶面板2之中心部分。The panel holding unit 29 includes a plurality of adsorption units 33 (see FIG. 5 ) that vacuum-adsorb the liquid crystal panel 2 , and sucks and controls the liquid crystal panel 2 . The adsorption unit 33 is a rubber adsorption pad. The suction portion 33 is provided on the lower surface side of the panel holding portion 29, and the panel holding portion 29 sucks the upper surface of the liquid crystal panel 2 by the adsorption portion 33, thereby holding the liquid crystal panel 2. Moreover, the panel holding portion 29 grips the center portion of the liquid crystal panel 2 such that the thickness direction of the liquid crystal panel 2 coincides with the vertical direction.
擴張構件30形成為大致長方形之薄板狀。如圖4所示,兩個擴張構件30分別以從配置在形成為大致長方形之平板狀的面板把持部29之一條對角線上的兩個角部分別向對角線之延長線上擴展的方式,固定於該兩個角部各自之上。又,擴張構件30固定於面板把持部29之上表面,被面板把持部29把持的液晶面板2配置於擴張構件30之下側。在擴張構件30之下表面,安裝有形成為平板狀或薄膜狀的偏振構件(偏振片或偏振膜)。The expansion member 30 is formed in a substantially rectangular thin plate shape. As shown in FIG. 4, each of the two expansion members 30 is extended from a diagonal line extending from one of the two corner portions of the panel grip portion 29 arranged in a substantially rectangular shape to the diagonal line. Fixed on each of the two corners. Further, the expansion member 30 is fixed to the upper surface of the panel holding portion 29, and the liquid crystal panel 2 held by the panel holding portion 29 is disposed on the lower side of the expansion member 30. On the lower surface of the expansion member 30, a polarizing member (polarizing plate or polarizing film) formed in a flat shape or a film shape is attached.
如圖4所示,從上下方向觀察時之面板把持部29之外形比液晶面板2之外形小。液晶面板2以從上下方向觀察時,液晶面板2之中心和面板把持部29之中心大致一致的方式被面板把持部29把持。又,被面板把持部29把持的液晶面板2配置於面板把持部29及擴張構件30之下側。As shown in FIG. 4, the outer shape of the panel holding portion 29 when viewed from the up-and-down direction is smaller than the outer shape of the liquid crystal panel 2. When the liquid crystal panel 2 is viewed from the up-and-down direction, the center of the liquid crystal panel 2 and the center of the panel holding portion 29 substantially coincide with each other, and are held by the panel holding portion 29. Further, the liquid crystal panel 2 held by the panel holding portion 29 is disposed on the lower side of the panel holding portion 29 and the expansion member 30.
從下側觀察把持於面板把持部29的液晶面板2時,配置於形成為長方形狀的液晶面板2之一對角線上的兩個角部2a(參照圖4)各自與兩個擴張構件30分別重疊。亦即,從上側觀察把持於面板把持部29的液晶面板2時,兩個角部2a各自被兩個擴張構件30分別覆蓋。擴張構件30以比角部2a更向液晶面板2之外周側擴展的方式形成,角部2a藉由擴張構件30從上側完全覆蓋。When the liquid crystal panel 2 held by the panel holding portion 29 is viewed from the lower side, the two corner portions 2a (see FIG. 4) disposed on one diagonal line of the rectangular liquid crystal panel 2 are respectively separated from the two expansion members 30. overlapping. That is, when the liquid crystal panel 2 held by the panel holding portion 29 is viewed from the upper side, the two corner portions 2a are respectively covered by the two expansion members 30. The expansion member 30 is formed to extend toward the outer peripheral side of the liquid crystal panel 2 more than the corner portion 2a, and the corner portion 2a is completely covered from the upper side by the expansion member 30.
機器人9從載置於托盤載台6上的托盤3或載置於托盤載台7上的托盤3逐一搬出液晶面板2。具體而言,機器人9從托盤3逐一搬出液晶面板2,直至載置於托盤載台6、7的托盤3變為空。又,機器人9將從托盤3搬出的液晶面板2搬運到後述之滑動載台48。The robot 9 carries out the liquid crystal panel 2 one by one from the tray 3 placed on the tray stage 6 or the tray 3 placed on the tray stage 7. Specifically, the robot 9 carries out the liquid crystal panel 2 one by one from the tray 3 until the trays 3 placed on the tray stages 6 and 7 become empty. Moreover, the robot 9 transports the liquid crystal panel 2 carried out from the tray 3 to the slide stage 48 which will be described later.
供給單元11具備讀取記錄於液晶面板2的光學可讀資料的攝像機41(參照圖2)。又,供給單元11具備:檢測液晶面板2之角部2a的兩個攝像機42、將藉由攝像機41讀取了資料後之液晶面板2向處理裝置15搬運的機器人44、從向處理裝置15搬運的液晶面板2去除靜電的電離器(除靜電裝置)45、將藉由攝像機41讀取了資料後之液晶面板2朝向機器人44搬運的搬運裝置46。The supply unit 11 includes a camera 41 (see FIG. 2) that reads optically readable material recorded on the liquid crystal panel 2. Further, the supply unit 11 includes two cameras 42 that detect the corner portion 2a of the liquid crystal panel 2, and a robot 44 that transports the liquid crystal panel 2 that has been read by the camera 41 to the processing device 15 and transports it to the processing device 15. The liquid crystal panel 2 removes an electrostatic ionizer (static removing device) 45, and the transporting device 46 that transports the liquid crystal panel 2 that has been read by the camera 41 toward the robot 44.
攝像機42在左右方向上配置於托盤載台6和托盤載台7之間。又,攝像機42以攝像機42之光軸方向和上下方向一致的方式配置。攝像機42配置於比被面板把持部29把持的液晶面板2靠下側,從液晶面板2之下側檢測液晶面板2之角部2a。具體而言,兩個攝像機42分別從液晶面板2之下側檢測兩個角部2a各自之位置。在攝像機42之透鏡之前端安裝有偏振濾光鏡。攝像機42之偏振濾光鏡之相位和黏貼於擴張構件30之下表面的偏振構件之相位錯開90°。The camera 42 is disposed between the tray stage 6 and the tray stage 7 in the left-right direction. Further, the camera 42 is disposed such that the optical axis direction of the camera 42 coincides with the vertical direction. The camera 42 is disposed below the liquid crystal panel 2 held by the panel holding portion 29, and detects the corner portion 2a of the liquid crystal panel 2 from the lower side of the liquid crystal panel 2. Specifically, the two cameras 42 detect the respective positions of the two corner portions 2a from the lower side of the liquid crystal panel 2, respectively. A polarizing filter is mounted on the front end of the lens of the camera 42. The phase of the polarizing filter of the camera 42 and the phase of the polarizing member adhered to the lower surface of the expanding member 30 are shifted by 90°.
在藉由攝像機42檢測角部2a時,從照明(圖示省略)射出並藉由反射板(圖示省略)反射後之光(亦即,間接光)從下側照射到液晶面板2。朝向液晶面板2反射光的反射板之上表面例如形成白色。此外,在反射板之上表面形成白色的情況下,亦可不在擴張構件30之下表面黏貼偏振構件。在這種情況下,擴張構件30之下表面形成黑色。又,在擴張構件30之下表面未黏貼偏振構件的情況下,亦可不在攝像機42上安裝偏振濾光鏡。When the corner portion 2a is detected by the camera 42, the light (which is omitted from the drawing) and reflected by the reflecting plate (not shown) is irradiated to the liquid crystal panel 2 from the lower side. The upper surface of the reflecting plate that reflects light toward the liquid crystal panel 2 is, for example, white. Further, in the case where white is formed on the upper surface of the reflecting plate, the polarizing member may not be adhered to the lower surface of the expanding member 30. In this case, the lower surface of the expansion member 30 is formed in black. Further, in the case where the polarizing member is not adhered to the lower surface of the expanding member 30, the polarizing filter may not be attached to the camera 42.
攝像機41在左右方向上配置於托盤載台6和托盤載台7之間。又,攝像機41以攝像機41之光軸方向和上下方向一致的方式配置。攝像機41配置於比把持於面板把持部29的液晶面板2靠下側。又,攝像機41配置於比托盤載台6、7之後端面稍靠後側。攝像機41從液晶面板2之下側讀取記錄於液晶面板2的資料。亦即,攝像機41讀取配置於攝像機41之上方的液晶面板2之資料。在攝像機41讀取資料時,從照明(圖示省略)射出的光從下側照射到液晶面板2。The camera 41 is disposed between the tray stage 6 and the tray stage 7 in the left-right direction. Further, the camera 41 is disposed such that the optical axis direction of the camera 41 coincides with the vertical direction. The camera 41 is disposed below the liquid crystal panel 2 that is held by the panel holding portion 29 . Further, the camera 41 is disposed slightly behind the end faces of the tray stages 6 and 7. The camera 41 reads the material recorded on the liquid crystal panel 2 from the lower side of the liquid crystal panel 2. That is, the camera 41 reads the material of the liquid crystal panel 2 disposed above the camera 41. When the camera 41 reads the material, the light emitted from the illumination (not shown) is irradiated to the liquid crystal panel 2 from the lower side.
搬運裝置46具備載置液晶面板2的滑動載台48(參照圖2)、以可進行向左右方向之滑動的方式保持滑動載台48的固定框架、使滑動載台48相對於固定框架向左右方向滑動的驅動機構。滑動載台48具備真空吸附載置於滑動載台48之上表面的液晶面板2的複數個吸附部。The transport device 46 includes a slide stage 48 (see FIG. 2) on which the liquid crystal panel 2 is placed, and a fixed frame for holding the slide stage 48 so as to be slidable in the right and left direction, and the slide stage 48 is moved to the left and right with respect to the fixed frame. The drive mechanism that slides in the direction. The slide stage 48 is provided with a plurality of adsorption sections that vacuum-adsorb the liquid crystal panel 2 placed on the upper surface of the slide stage 48.
機器人44具備真空吸附並把持液晶面板2的面板把持部49(參照圖2)、以可進行向上下方向之滑動的方式保持面板把持部49的可動框架、以可進行向左右方向之滑動的方式保持可動框架的第二可動框架、以可進行向前後方向之滑動的方式保持第二可動框架的固定框架、使面板把持部49相對於可動框架升降的升降機構、使可動框架相對於第二可動框架向左右方向滑動的驅動機構、使第二可動框架相對於固定框架向前後方向滑動的驅動機構。The robot 44 is provided with a panel grip portion 49 (see FIG. 2) that vacuum-adsorbs and holds the liquid crystal panel 2, and holds the movable frame of the panel grip portion 49 so as to be slidable in the left-right direction so as to be slidable in the vertical direction. Holding the second movable frame of the movable frame, holding the fixed frame of the second movable frame in such a manner as to be slidable in the forward and backward directions, lifting and lowering the panel holding portion 49 relative to the movable frame, and moving the movable frame relative to the second movable frame A drive mechanism that slides the frame in the right and left direction, and a drive mechanism that slides the second movable frame in the front-rear direction with respect to the fixed frame.
(液晶面板之對位動作及資料讀取動作) 圖6係用以說明圖3所示的機器人9等之動作之流程圖。圖7係用以說明藉由圖2所示的攝像機41讀取液晶面板2之資料時之機器人9之動作的圖。(Alignment Operation and Data Reading Operation of Liquid Crystal Panel) FIG. 6 is a flowchart for explaining the operation of the robot 9 and the like shown in FIG. FIG. 7 is a view for explaining the operation of the robot 9 when the data of the liquid crystal panel 2 is read by the camera 41 shown in FIG. 2.
在搬運系統1中,當搬運系統1之自動運行開始時,機器人9把持托盤載台6、7上之托盤3中之液晶面板2(步驟S1),將其搬運到攝像機42之上方(步驟S2)。在步驟S2中,如圖4所示,機器人9搬運液晶面板2,使得液晶面板2之兩個角部2a中之一角部2a之附近部分配置於兩個攝像機42中之一攝像機42之正上方,另一角部2a之附近部分配置於另一攝像機42之正上方。In the transport system 1, when the automatic operation of the transport system 1 is started, the robot 9 grips the liquid crystal panel 2 in the tray 3 on the tray stages 6, 7 (step S1), and transports it to the upper side of the camera 42 (step S2). ). In step S2, as shown in FIG. 4, the robot 9 transports the liquid crystal panel 2 such that a portion of one of the corner portions 2a of the two corner portions 2a of the liquid crystal panel 2 is disposed directly above one of the two cameras 42. The portion near the other corner portion 2a is disposed directly above the other camera 42.
當液晶面板2被搬運到攝像機42之上方後,藉由兩個攝像機42從下側檢測兩個角部2a之位置。當藉由攝像機42檢測到液晶面板2之角部2a時,機器人9將液晶面板2從攝像機42之上方搬運到攝像機41之上方(步驟S3)。亦即,在步驟S1~S3中,機器人9把持液晶面板2,將液晶面板2搬運到攝像機42之上方後,將液晶面板2搬運到攝像機41之上方。After the liquid crystal panel 2 is carried over the camera 42, the positions of the two corner portions 2a are detected from the lower side by the two cameras 42. When the corner portion 2a of the liquid crystal panel 2 is detected by the camera 42, the robot 9 transports the liquid crystal panel 2 from above the camera 42 to the upper side of the camera 41 (step S3). That is, in steps S1 to S3, the robot 9 grips the liquid crystal panel 2, transports the liquid crystal panel 2 to the upper side of the camera 42, and transports the liquid crystal panel 2 above the camera 41.
在步驟S3中,機器人9基於攝像機42之角部2a之位置之檢測結果,一邊進行液晶面板2之對位,一邊從攝像機42之上方向攝像機41之上方搬運液晶面板2。亦即,機器人9基於攝像機42之檢測結果驅動馬達31、34,以上下方向為轉動之軸方向使面板把持部29稍微轉動、或者使面板把持部29向前後左右方向移動,藉此,一邊進行液晶面板2之對位,一邊將液晶面板2從攝像機42之上方搬運到攝像機41之上方。In step S3, the robot 9 transports the liquid crystal panel 2 from above the camera 42 toward the upper side of the camera 41 while the liquid crystal panel 2 is aligned based on the detection result of the position of the corner portion 2a of the camera 42. In other words, the robot 9 drives the motors 31 and 34 based on the detection result of the camera 42, and the panel grip portion 29 is slightly rotated in the upward and downward directions in the direction of the rotation axis, or the panel grip portion 29 is moved forward, backward, left and right, thereby performing the movement. When the liquid crystal panel 2 is aligned, the liquid crystal panel 2 is transported from above the camera 42 to the upper side of the camera 41.
又,在步驟S3中,機器人9將液晶面板2搬運到預先示教的基準位置。當液晶面板2被搬運到攝像機41之上方時,攝像機41讀取配置於攝像機41之上方的液晶面板2之資料(步驟S4)。之後,在步驟S4中,判斷攝像機41是否成功讀取了液晶面板2之資料(步驟S5)。該判斷藉由搬運系統1之控制部進行。Moreover, in step S3, the robot 9 conveys the liquid crystal panel 2 to the reference position previously taught. When the liquid crystal panel 2 is transported above the camera 41, the camera 41 reads the data of the liquid crystal panel 2 disposed above the camera 41 (step S4). Thereafter, in step S4, it is determined whether or not the camera 41 has successfully read the data of the liquid crystal panel 2 (step S5). This determination is made by the control unit of the transport system 1.
在步驟S4中,當攝像機41成功讀取了液晶面板2之資料時,機器人9將液晶面板2搬運到滑動載台48(步驟S6)。又,機器人9將液晶面板2載置於滑動載台48之後(步驟S7),返回步驟S1,把持托盤載台6、7上之托盤3中之其他液晶面板2。In step S4, when the camera 41 successfully reads the material of the liquid crystal panel 2, the robot 9 transports the liquid crystal panel 2 to the slide stage 48 (step S6). Moreover, the robot 9 mounts the liquid crystal panel 2 on the slide stage 48 (step S7), and returns to step S1 to hold the other liquid crystal panel 2 in the tray 3 on the tray stages 6, 7.
此外,當液晶面板2被載置於滑動載台48上時,搬運裝置46使滑動載台48移動,將液晶面板2搬運到機器人44之面板把持部49能夠把持液晶面板2的位置。機器人44藉由面板把持部49真空吸附並把持藉由搬運裝置46搬運的液晶面板2,從滑動載台48將液晶面板2搬入處理裝置15。又,藉由攝像機41讀取的液晶面板2之資料作為被讀取了資料的液晶面板2之單獨資料,與讀取了資料的液晶面板2相關聯。Further, when the liquid crystal panel 2 is placed on the slide stage 48, the transport device 46 moves the slide stage 48, and the liquid crystal panel 2 is transported to the position where the panel grip portion 49 of the robot 44 can hold the liquid crystal panel 2. The robot 44 vacuum-adsorbs the panel grip portion 49 and grips the liquid crystal panel 2 transported by the transport device 46, and carries the liquid crystal panel 2 from the slide stage 48 to the processing device 15. Further, the data of the liquid crystal panel 2 read by the camera 41 is associated with the liquid crystal panel 2 on which the material is read as the individual data of the liquid crystal panel 2 on which the material is read.
另一方面,在步驟S4中,當攝像機41對液晶面板2之資料之讀取失敗時,機器人9使液晶面板2向上方向移動,改變液晶面板2之高度(步驟S8)。在步驟S8中,機器人9使處於基準位置的液晶面板2上升距離Δh1(參照圖7(A)、(B))。距離Δh1係例如小於1(mm)的極小的距離,在搬運系統1之控制部被預先設定。當液晶面板2之高度改變時,攝像機41讀取高度改變後之液晶面板2之資料(步驟S9)。On the other hand, in step S4, when the reading of the data of the liquid crystal panel 2 by the camera 41 fails, the robot 9 moves the liquid crystal panel 2 upward, and changes the height of the liquid crystal panel 2 (step S8). In step S8, the robot 9 raises the liquid crystal panel 2 at the reference position by a distance Δh1 (see FIGS. 7(A) and (B)). The distance Δh1 is, for example, an extremely small distance of less than 1 (mm), and is set in advance in the control unit of the transport system 1. When the height of the liquid crystal panel 2 is changed, the camera 41 reads the data of the liquid crystal panel 2 whose height has been changed (step S9).
之後,在步驟S9中,判斷攝像機41對液晶面板2之資料之讀取是否成功(步驟S10)。在步驟S9中,當攝像機41對液晶面板2之資料之讀取成功時,進入步驟S6。另一方面,在步驟S9中,當攝像機41對液晶面板2之資料之讀取失敗時,機器人9使液晶面板2向下方向移動,改變液晶面板2之高度(步驟S11)。Thereafter, in step S9, it is judged whether or not the reading of the data of the liquid crystal panel 2 by the camera 41 is successful (step S10). In step S9, when the reading of the data of the liquid crystal panel 2 by the camera 41 is successful, the process proceeds to step S6. On the other hand, in step S9, when the reading of the data of the liquid crystal panel 2 by the camera 41 fails, the robot 9 moves the liquid crystal panel 2 downward, and changes the height of the liquid crystal panel 2 (step S11).
在步驟S11中,機器人9使液晶面板2向比基準位置靠下側移動。具體而言,機器人9使液晶面板2移動到比基準位置低距離Δh2的位置(參照圖7)。距離Δh2係例如小於1(mm)的極小的距離,與距離Δh1同樣,在搬運系統1之控制部被預先設定。距離Δh1和距離Δh2可以在搬運系統1之控制部單獨設定。在本型態中,距離Δh1和距離Δh2相等。但是,距離Δh1和距離Δh2亦可不同。In step S11, the robot 9 moves the liquid crystal panel 2 to a lower side than the reference position. Specifically, the robot 9 moves the liquid crystal panel 2 to a position at a distance Δh2 from the reference position (see FIG. 7). The distance Δh2 is, for example, an extremely small distance of less than 1 (mm), and is similar to the distance Δh1 in that the control unit of the transport system 1 is set in advance. The distance Δh1 and the distance Δh2 can be individually set in the control unit of the transport system 1. In this form, the distance Δh1 and the distance Δh2 are equal. However, the distance Δh1 and the distance Δh2 may also be different.
當在步驟S11中液晶面板2之高度改變時,攝像機41讀取高度改變後之液晶面板2之資料(步驟S12)。之後,在步驟S12中判斷攝像機41對液晶面板2之資料之讀取是否成功(步驟S13)。在步驟S12中,當攝像機41對液晶面板2之資料之讀取成功時,進入步驟S6。另一方面,在步驟S12中,當攝像機41對液晶面板2之資料之讀取失敗時,成為資料讀取錯誤(步驟S14),搬運系統1之自動運行停止。亦即,攝像機41對液晶面板2之資料之讀取失敗,資料讀取系統10異常停止。When the height of the liquid crystal panel 2 is changed in step S11, the camera 41 reads the data of the liquid crystal panel 2 whose height has been changed (step S12). Thereafter, it is judged in step S12 whether or not the reading of the data of the liquid crystal panel 2 by the camera 41 is successful (step S13). In step S12, when the reading of the data of the liquid crystal panel 2 by the camera 41 is successful, the process proceeds to step S6. On the other hand, in step S12, when the reading of the data of the liquid crystal panel 2 by the camera 41 fails, a data reading error occurs (step S14), and the automatic operation of the transport system 1 is stopped. That is, the reading of the data of the liquid crystal panel 2 by the camera 41 fails, and the data reading system 10 is abnormally stopped.
本型態之步驟S3係面板搬運步驟,步驟S4係第一資料讀取步驟,步驟S8係第一面板高度變更步驟。又,步驟S9係第二資料讀取步驟,步驟S11係第二面板高度變更步驟,步驟S12係第三資料讀取步驟。The step S3 of this type is a panel transporting step, the step S4 is a first data reading step, and the step S8 is a first panel height changing step. Further, step S9 is a second data reading step, step S11 is a second panel height changing step, and step S12 is a third data reading step.
(本型態之主要效果) 如以上說明,在本型態中,在步驟S4中,當攝像機41對液晶面板2之資料之讀取失敗時,在步驟S8中,機器人9使液晶面板2向上方向移動,改變液晶面板2之高度,之後,在步驟S9中,攝像機41讀取液晶面板2之資料。因此,在本型態中,液晶面板2之資料之讀取容易成功,能夠抑制攝像機41對液晶面板2之資料之讀取失敗導致的資料讀取系統10之異常停止。(Main effect of this type) As described above, in the present mode, when the reading of the data of the liquid crystal panel 2 by the camera 41 fails in step S4, the robot 9 causes the liquid crystal panel 2 to be up in step S8. The direction is moved to change the height of the liquid crystal panel 2, and then, in step S9, the camera 41 reads the data of the liquid crystal panel 2. Therefore, in this type, the reading of the data of the liquid crystal panel 2 is easy, and the abnormal stop of the data reading system 10 caused by the failure of the reading of the data of the liquid crystal panel 2 by the camera 41 can be suppressed.
又,在本型態中,在步驟S9中,當攝像機41對液晶面板2之資料之讀取失敗時,在步驟S11中,機器人9使液晶面板2向比基準位置靠下側移動,改變液晶面板2之高度,之後,在步驟S12中,攝像機41讀取液晶面板2之資料。因此,在本型態中,液晶面板2之資料之讀取更容易成功。因此,在本型態中,能夠有效地抑制攝像機41對液晶面板2之資料之讀取失敗導致的資料讀取系統10之異常停止。Further, in the present embodiment, when the reading of the data of the liquid crystal panel 2 by the camera 41 has failed in step S9, the robot 9 moves the liquid crystal panel 2 to the lower side than the reference position in step S11 to change the liquid crystal. The height of the panel 2, after that, in step S12, the camera 41 reads the data of the liquid crystal panel 2. Therefore, in this type, the reading of the data of the liquid crystal panel 2 is more successful. Therefore, in the present mode, it is possible to effectively suppress the abnormal stop of the material reading system 10 caused by the failure of the reading of the data of the liquid crystal panel 2 by the camera 41.
在本型態中,在步驟S3中,機器人9將液晶面板2搬運到預先示教的基準位置。因此,在本型態中,藉由將液晶面板2之資料之讀取容易成功的位置作為基準位置預先示教給機器人9,在步驟S4中能夠提高液晶面板2之資料之讀取成功的概率。In the present embodiment, in step S3, the robot 9 transports the liquid crystal panel 2 to the reference position taught in advance. Therefore, in the present embodiment, the position at which the reading of the data of the liquid crystal panel 2 is easily succeeded is taught to the robot 9 as a reference position, and the probability of successful reading of the data of the liquid crystal panel 2 can be improved in step S4. .
(其他實施方式) 上述的方式係本發明之最佳方式之一例,但不限於此,在不脫離本發明之要旨的範圍內能夠實施各種變形。(Other Embodiments) The above-described embodiments are merely examples of the best mode of the present invention, and are not limited thereto, and various modifications can be made without departing from the spirit and scope of the invention.
在上述的方式中,在步驟S9中,攝像機41對液晶面板2之資料之讀取失敗時,機器人9亦可進一步使液晶面板2向上方向移動而改變液晶面板2之高度,攝像機41讀取高度改變後之液晶面板2之資料。又,在步驟S12中,攝像機41對液晶面板2之資料之讀取失敗時,機器人9亦可進一步使液晶面板2向下方向移動而改變液晶面板2之高度,攝像機41讀取高度改變後之液晶面板2之資料。In the above manner, when the reading of the data of the liquid crystal panel 2 by the camera 41 fails in step S9, the robot 9 may further move the liquid crystal panel 2 upward to change the height of the liquid crystal panel 2, and the height of the camera 41 is read. The information of the liquid crystal panel 2 after the change. Moreover, in step S12, when the reading of the data of the liquid crystal panel 2 by the camera 41 fails, the robot 9 can further move the liquid crystal panel 2 downward to change the height of the liquid crystal panel 2, and the camera 41 reads the height after the change. Information on the LCD panel 2.
在上述的方式中,在步驟S8中,機器人9亦可使液晶面板2向下方向移動而改變液晶面板2之高度。該情況下,在步驟S11中,機器人9使液晶面板2向比基準位置靠上側移動。又,在上述的方式中,在步驟S9中,在攝像機41對液晶面板2之資料之讀取失敗時,亦可進入步驟S14。又,在上述的方式中,機器人9亦可在步驟S3中向錯開基準位置的位置搬運液晶面板2。In the above manner, in step S8, the robot 9 can also move the liquid crystal panel 2 in the downward direction to change the height of the liquid crystal panel 2. In this case, in step S11, the robot 9 moves the liquid crystal panel 2 upward from the reference position. Further, in the above-described aspect, in step S9, when the reading of the data of the liquid crystal panel 2 by the camera 41 has failed, the process may proceed to step S14. Further, in the above-described embodiment, the robot 9 may convey the liquid crystal panel 2 to the position shifted by the reference position in step S3.
在上述的方式中,機器人9係並聯連桿機器人,但機器人9亦可是水平多關節機器人或垂直多關節機器人等機器人。又,在上述的方式中,藉由資料讀取系統10讀取資料的顯示面板亦可是液晶面板2以外之顯示面板。例如,藉由資料讀取系統10讀取資料的顯示面板亦可是有機EL面板。In the above aspect, the robot 9 is a parallel link robot, but the robot 9 may be a robot such as a horizontal articulated robot or a vertical articulated robot. Further, in the above aspect, the display panel for reading data by the material reading system 10 may be a display panel other than the liquid crystal panel 2. For example, the display panel for reading data by the material reading system 10 may also be an organic EL panel.
在上述的方式中,搬運系統1可以是用以搬運從處理裝置15排出的液晶面板2之系統,亦可是用以搬運供給至處理裝置15的液晶面板2,同時搬運從處理裝置15排出的液晶面板2之系統。In the above aspect, the transport system 1 may be a system for transporting the liquid crystal panel 2 discharged from the processing device 15, or may be used to transport the liquid crystal panel 2 supplied to the processing device 15, while transporting the liquid crystal discharged from the processing device 15. The system of panel 2.
在搬運系統1搬運從處理裝置15排出的液晶面板2的情況下,機器人9將從處理裝置15排出的液晶面板2搬入載置於托盤載台6、7的托盤3。又,在這種情況下,在將液晶面板2搬入托盤3之前,藉由攝像機41讀取液晶面板2之資料。又,在搬運系統1搬運供給到處理裝置15的液晶面板2,同時搬運從處理裝置15排出的液晶面板2的情況下,機器人9從托盤載台6、7上之托盤3搬出液晶面板2,同時,將從處理裝置15排出的液晶面板2搬入托盤載台6、7上之托盤3。When the transport system 1 transports the liquid crystal panel 2 discharged from the processing apparatus 15, the robot 9 carries the liquid crystal panel 2 discharged from the processing apparatus 15 into the tray 3 placed on the tray stages 6, 7. Moreover, in this case, the material of the liquid crystal panel 2 is read by the camera 41 before the liquid crystal panel 2 is carried in the tray 3. When the transport system 1 transports the liquid crystal panel 2 supplied to the processing apparatus 15 and transports the liquid crystal panel 2 discharged from the processing apparatus 15, the robot 9 carries out the liquid crystal panel 2 from the trays 3 on the tray stages 6 and 7. At the same time, the liquid crystal panel 2 discharged from the processing device 15 is carried into the tray 3 on the tray stages 6, 7.
1‧‧‧搬運系統1‧‧‧Handling system
2‧‧‧液晶面板(顯示面板)2‧‧‧LCD panel (display panel)
2a‧‧‧角部2a‧‧‧ corner
3‧‧‧托盤3‧‧‧Tray
4‧‧‧輸送機4‧‧‧Conveyor
5‧‧‧輸送機5‧‧‧Conveyor
6‧‧‧托盤載台6‧‧‧Tray loading platform
7‧‧‧托盤載台7‧‧‧Tray loading platform
8‧‧‧機器人8‧‧‧ Robot
9‧‧‧機器人9‧‧‧ Robot
10‧‧‧資料讀取系統10‧‧‧data reading system
11‧‧‧供給單元11‧‧‧Supply unit
12‧‧‧本體框架12‧‧‧ Ontology framework
13‧‧‧本體框架13‧‧‧ ontology framework
15‧‧‧處理裝置15‧‧‧Processing device
20‧‧‧本體框架20‧‧‧ ontology framework
21‧‧‧可動框架21‧‧‧ movable frame
22‧‧‧可動框架22‧‧‧ movable frame
23‧‧‧可動框架23‧‧‧ movable frame
24‧‧‧托盤把持部24‧‧‧Tray Handling Department
25‧‧‧本體部25‧‧‧ Body Department
26‧‧‧桿26‧‧‧ pole
27‧‧‧臂部27‧‧‧ Arms
28‧‧‧頭單元28‧‧‧ head unit
29‧‧‧面板把持部29‧‧‧ Panel Control Department
30‧‧‧擴張構件30‧‧‧Expansion components
31‧‧‧馬達31‧‧‧Motor
32‧‧‧臂32‧‧‧ Arm
33‧‧‧吸附部33‧‧‧Adsorption Department
34‧‧‧馬達34‧‧‧Motor
41‧‧‧攝像機41‧‧‧Camera
42‧‧‧攝像機42‧‧‧Camera
44‧‧‧機器人44‧‧‧ Robot
45‧‧‧電離器(除靜電裝置)45‧‧‧Ionizer (except static device)
46‧‧‧搬運裝置46‧‧‧Transportation device
48‧‧‧滑動載台48‧‧‧Sliding stage
49‧‧‧面板把持部49‧‧‧ Panel Control Department
Δh1‧‧‧距離Δh1‧‧‧ distance
Δh2‧‧‧距離Δh2‧‧‧ distance
S3‧‧‧面板搬運步驟S3‧‧‧ Panel handling steps
S4‧‧‧第一資料讀取步驟S4‧‧‧First data reading step
S8‧‧‧第一面板高度變更步驟S8‧‧‧First panel height change procedure
S9‧‧‧第二資料讀取步驟S9‧‧‧Second data reading step
S11‧‧‧第二面板高度變更步驟S11‧‧‧Second panel height change procedure
S12‧‧‧第三資料讀取步驟S12‧‧‧ Third data reading step
圖1係裝入本發明實施方式的資料讀取系統的搬運系統之側視圖。 圖2係用以從圖1之E-E方向說明搬運系統的圖。 圖3係圖1所示的機器人之立體圖。 圖4係圖3所示的面板把持部及擴張構件之俯視圖。 圖5係圖4所示的面板把持部及擴張構件之側視圖。 圖6係用以說明圖3所示的機器人等之動作的流程圖。 圖7(A)~(C)係用以說明藉由圖2所示的攝像機讀取顯示面板之資料時之機器人之動作的圖。1 is a side view of a transport system incorporating a data reading system in accordance with an embodiment of the present invention. Figure 2 is a view for explaining the handling system from the E-E direction of Figure 1. 3 is a perspective view of the robot shown in FIG. 1. 4 is a plan view of the panel grip portion and the expansion member shown in FIG. 3. Fig. 5 is a side view of the panel holding portion and the expansion member shown in Fig. 4. Fig. 6 is a flow chart for explaining the operation of the robot or the like shown in Fig. 3. 7(A) to 7(C) are diagrams for explaining the operation of the robot when the data of the display panel is read by the camera shown in Fig. 2.
Claims (4)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017034753A JP2018140452A (en) | 2017-02-27 | 2017-02-27 | Data reading system and control method for data reading system |
| JP2017-034753 | 2017-02-27 | ||
| ??PCT/JP2018/001134 | 2018-01-17 | ||
| PCT/JP2018/001134 WO2018155011A1 (en) | 2017-02-27 | 2018-01-17 | Data reading system and method for controlling data reading system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW201836953A true TW201836953A (en) | 2018-10-16 |
Family
ID=63252601
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW107104673A TW201836953A (en) | 2017-02-27 | 2018-02-09 | Data reading system and method for controlling data reading system |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP2018140452A (en) |
| CN (1) | CN109789976A (en) |
| TW (1) | TW201836953A (en) |
| WO (1) | WO2018155011A1 (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4069212B2 (en) * | 2002-05-21 | 2008-04-02 | 株式会社椿本チエイン | Code reading system |
| US7090135B2 (en) * | 2003-07-07 | 2006-08-15 | Symbol Technologies, Inc. | Imaging arrangement and barcode imager for imaging an optical code or target at a plurality of focal planes |
| JP2005234970A (en) * | 2004-02-20 | 2005-09-02 | Denso Wave Inc | Information code reader |
| JP2007115992A (en) * | 2005-10-21 | 2007-05-10 | Nikon Corp | Exposure apparatus, substrate and device manufacturing method |
| CN103780847A (en) * | 2012-10-24 | 2014-05-07 | 霍尼韦尔国际公司 | Chip on board-based highly-integrated imager |
-
2017
- 2017-02-27 JP JP2017034753A patent/JP2018140452A/en active Pending
-
2018
- 2018-01-17 CN CN201880003788.8A patent/CN109789976A/en active Pending
- 2018-01-17 WO PCT/JP2018/001134 patent/WO2018155011A1/en not_active Ceased
- 2018-02-09 TW TW107104673A patent/TW201836953A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| WO2018155011A1 (en) | 2018-08-30 |
| CN109789976A (en) | 2019-05-21 |
| JP2018140452A (en) | 2018-09-13 |
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