TW201735832A - Brush bristle material, and brush using same - Google Patents
Brush bristle material, and brush using same Download PDFInfo
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- TW201735832A TW201735832A TW106100295A TW106100295A TW201735832A TW 201735832 A TW201735832 A TW 201735832A TW 106100295 A TW106100295 A TW 106100295A TW 106100295 A TW106100295 A TW 106100295A TW 201735832 A TW201735832 A TW 201735832A
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- Prior art keywords
- brush
- annular wall
- resin layer
- groove
- composite fiber
- Prior art date
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- 239000000463 material Substances 0.000 title claims abstract description 89
- 229920005989 resin Polymers 0.000 claims abstract description 121
- 239000011347 resin Substances 0.000 claims abstract description 121
- 239000000835 fiber Substances 0.000 claims abstract description 70
- 239000002131 composite material Substances 0.000 claims abstract description 36
- 238000004090 dissolution Methods 0.000 claims abstract description 29
- 239000003814 drug Substances 0.000 claims abstract description 22
- 229940079593 drug Drugs 0.000 claims abstract description 22
- 230000002093 peripheral effect Effects 0.000 claims abstract description 7
- 238000007790 scraping Methods 0.000 abstract description 14
- 238000011086 high cleaning Methods 0.000 abstract 1
- 210000004209 hair Anatomy 0.000 description 24
- 238000004140 cleaning Methods 0.000 description 17
- 210000002268 wool Anatomy 0.000 description 16
- 230000000694 effects Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 229920001707 polybutylene terephthalate Polymers 0.000 description 11
- -1 polybutylene terephthalate Polymers 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 9
- 239000000306 component Substances 0.000 description 8
- 239000003513 alkali Substances 0.000 description 7
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 239000008358 core component Substances 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 4
- 210000004513 dentition Anatomy 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- 230000036346 tooth eruption Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 235000011121 sodium hydroxide Nutrition 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 208000006558 Dental Calculus Diseases 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
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- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- 229920002614 Polyether block amide Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
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- 229920001971 elastomer Polymers 0.000 description 1
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- 238000005187 foaming Methods 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
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- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
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- 229920001169 thermoplastic Polymers 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/02—Bristles details
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/04—Preparing bristles
- A46D1/05—Splitting; Pointing
Landscapes
- Brushes (AREA)
Abstract
Description
本發明關於適合包含牙刷之各種刷子的刷子用毛材及使用其之刷子。 The present invention relates to a brush material suitable for various brushes including a toothbrush and a brush using the same.
自以往以來,廣泛已知使用合成纖維的單絲作為刷子用毛材之技術。於使用如此的刷子用毛材之刷子,例如牙刷中,係希望藉由毛尖之清掃效果優異,再者希望具有在藉由毛尖之清掃時的污垢或齒垢之優異的刮取性能。 From the past, a technique of using a monofilament of synthetic fiber as a brush material has been widely known. In the brush using such a brush material, for example, in a toothbrush, it is desirable to have an excellent cleaning effect by the tip of the hair, and it is desirable to have excellent scraping performance of dirt or tartar when cleaning by the tip of the hair.
然而,刷子用毛材到毛尖為止以單一材質的單絲所形成者,係難以滿足如此的要求。即,到毛尖為止以單一材質的單絲所形成者,係在毛尖本身所致的清掃效果有限度,尤其有難以得到藉由毛尖之污垢或齒垢的優異刮取性能之虞。 However, it is difficult to satisfy such a requirement that the brush is formed of a single material monofilament from the hair material to the tip of the hair. That is, the one formed by the single-filament monofilament until the tip of the hair is limited in the cleaning effect by the tip of the hair itself, and in particular, it is difficult to obtain the excellent scraping performance by the dirt or tartar of the tip.
於其它領域中之清掃用或洗淨用的刷子中,亦有大致同樣的問題。 There are also substantially the same problems in brushes for cleaning or cleaning in other fields.
於是,特別地為了提升清掃效果,專利文獻1中揭示一種牙刷用毛材,其係將由具有芯鞘橫剖面構造的複合纖維所構成之毛材形成為在外周具有複數之凹部與凸部的多葉剖面形狀,並同時於毛材之前端,將由彼等凸部所構成的分枝毛形成為王冠狀,且在該王冠 狀部分的中央部形成有凹坑。又,專利文獻2中揭示一刷子用毛材之構造,其係將毛材之前端部形成為錐形形狀部,且於該錐形形狀部的外周面,形成有於纖維軸方向延伸的複數之溝。 Therefore, in order to enhance the cleaning effect, Patent Document 1 discloses a toothbrush material for a toothbrush which is formed of a composite material having a core-sheath cross-sectional structure and has a plurality of concave portions and convex portions on the outer circumference. The shape of the leaf is at the same time, and at the same time at the front end of the wool, the branching hairs formed by the convex portions are formed into a crown shape, and in the crown A central portion of the shaped portion is formed with a pit. Further, Patent Document 2 discloses a structure of a brush bristle material in which a front end portion of a bristle material portion is formed into a tapered shape portion, and an outer peripheral surface of the tapered shape portion is formed to have a plurality of extending in the fiber axis direction. Ditch.
然而,於上述專利文獻1所揭示的牙刷用毛材中,在王冠狀部分展現污垢刮取效果,且藉此而能夠提升清掃效果,但由於在形成王冠狀部分的凸部間有凹坑形成,因而成為即使一旦污垢被收進王冠狀部分的中央部之凹坑內,該污垢也會通過凹坑而容易逃逸之構造,係殘留著所謂有逃逸了的污垢再附著之可能性的問題。又,形成王冠狀部分之凸部,由於被形成為自毛材前端突出的斷續凸部,各個凸部的彈力沒有那麼高,對於黏度高的污垢等,亦殘留著所謂有刮取效果變低的可能性之間題。另外,於上述專利文獻2所揭示的刷子用毛材中,因於纖維軸方向延伸的複數之溝係被形成於錐形形狀部的外周面,所以雖然在污垢刮取性能(清掃性)提升上被認為有效果,但無法太過期待捕捉一旦刮取之污垢的性能,而希望進一步的提升。 However, in the brush material for a toothbrush disclosed in the above Patent Document 1, the dirt scraping effect is exhibited in the crown portion, and thereby the cleaning effect can be improved, but the pit is formed between the convex portions forming the crown portion. Therefore, even if the dirt is collected into the pit of the central portion of the crown portion, the dirt is likely to escape through the pit, and there is a problem that there is a possibility that the escaped dirt reattaches. Further, since the convex portion forming the crown portion is formed as an intermittent convex portion protruding from the tip end of the wool material, the elastic force of each convex portion is not so high, and the so-called scraping effect remains for the dirt having high viscosity. Low probability between the questions. Further, in the brush bristle material disclosed in the above-mentioned Patent Document 2, since a plurality of grooves extending in the fiber axis direction are formed on the outer peripheral surface of the tapered portion, the dirt scraping performance (cleaning property) is improved. It is considered to be effective, but it cannot be expected to capture the performance of the dirt once scraped, and hopes to further improve.
專利文獻1 日本特開2012-105743號公報 Patent Document 1 Japanese Patent Laid-Open Publication No. 2012-105743
專利文獻2 日本特開2009-089920號公報 Patent Document 2 Japanese Patent Laid-Open Publication No. 2009-089920
於是,本發明之課題係在於著眼於殘留在如以往之專利文獻1中記載的刷子用毛材之問題點,而提供一種清掃性優異的刷子用毛材,與使用其之刷子,該刷子用毛材係可更提升藉由毛材之毛尖部的污垢刮取性能,並同時對於經一旦刮取的污垢,能夠不使其逃逸且良好地捕捉。 Then, the problem of the present invention is to provide a brush bristle material having excellent cleaning property and a brush for using the brush, which is the problem of the brush bristle material which is described in the above-mentioned Patent Document 1. The wool material system can further improve the dirt scraping performance by the tip of the wool material, and at the same time, it can be prevented from being escaped and well captured for the dirt once scraped.
為了解決上述課題,本發明之刷子用毛材係包含具有以下特徵者:在具有包含以藥劑溶解速度不同的2種類以上之樹脂所形成的複數之樹脂層的芯鞘橫剖面構造之複合纖維的長邊方向一端部或兩端部,形成至少一個環狀壁與至少一個溝,而該環狀壁係於複合纖維的長邊方向延伸並同時於沿著複合纖維的外周面之方向跨全周地延伸,該溝係在該環狀壁之內側鄰接於該環狀壁,而沿著該環狀壁延伸且自該環狀壁之前端凹陷於複合纖維之長邊方向。 In order to solve the problem, the brush bristle material of the present invention includes a composite fiber having a core-sheath cross-sectional structure including a plurality of resin layers formed of two or more types of resins having different dissolution rates of the drug. One end portion or both end portions in the longitudinal direction, at least one annular wall and at least one groove are formed, and the annular wall extends in the longitudinal direction of the conjugate fiber and simultaneously spans the entire circumference along the outer peripheral surface of the conjugate fiber. Extending the ground, the groove is adjacent to the annular wall on the inner side of the annular wall, and extends along the annular wall and is recessed from the front end of the annular wall in the longitudinal direction of the composite fiber.
於如此的本發明之刷子用毛材中,係在具有包含以藥劑溶解速度不同的2種類以上之樹脂所形成的複數之樹脂層的芯鞘橫剖面構造之複合纖維的長邊方向一端部或兩端部上,利用藥劑溶解處理,使藥劑溶解速度慢的樹脂層部分適當地殘留而形成環狀壁,並在其內側,使藥劑溶解速度快的樹脂層部分適當地溶解而形成溝。即,於本發明之刷子用毛材中,由於在構成毛材的複合纖維之前端部,有形成於沿著複合纖維的外周面之方向跨全周地延伸的至少一個環狀壁,因此,該環狀 壁係在污垢刮取時,能發揮所謂的邊緣(edge)效果,尤其是因為藉由跨全周地連續性地延伸的環狀壁構造而對環狀壁本身賦予高彈力,而能發揮高的邊緣效果,且對於黏度高的污垢也能展現優異的刮取性能。以環狀壁所刮取的污垢會被收進在其內側所形成的溝內,被該溝所捕捉。溝係由於自其外側起,成為被跨全周地延伸的環狀壁所包圍之構造,所以被溝所捕捉的污垢並不會超越環狀壁部分而容易地逃逸,係被維持在良好地被捕捉於溝內之狀態。因此,具備此等環狀壁與其內側之溝的毛尖部會展現優異的清掃性。 In the brush material of the present invention, the one end portion of the conjugate fiber having a core-sheath cross-sectional structure including a plurality of resin layers formed of two or more types of resins having different dissolution rates of the drug or At the both end portions, the resin layer portion which is slow in the dissolution rate of the drug is appropriately left by the drug dissolution treatment to form an annular wall, and the resin layer portion having a high dissolution rate of the drug is appropriately dissolved inside the both ends to form a groove. In other words, in the brush bristle material of the present invention, at least one annular wall extending over the entire circumference along the outer peripheral surface of the conjugate fiber is formed at the end portion of the conjugate fiber constituting the mascara. The ring When the wall is scraped off, the wall system can exert a so-called edge effect, and in particular, it can be made high by imparting high elasticity to the annular wall itself by an annular wall structure extending continuously over the entire circumference. The edge effect and excellent scratch performance for dirt with high viscosity. The dirt scraped off by the annular wall is trapped in the groove formed on the inner side thereof and captured by the groove. Since the groove system is surrounded by the annular wall extending all the way from the outer side, the dirt caught by the groove does not escape the annular wall portion and easily escapes, and is maintained well. Captured in the state of the ditch. Therefore, the tip portion having such an annular wall and the groove on the inner side thereof exhibits excellent cleaning properties.
於上述本發明之刷子用毛材中,上述以藥劑溶解速度不同的2種類以上之樹脂所形成的複數之樹脂層的數目,若為2層以上即可,但較佳在3~6層之範圍。上述環狀壁與其內側的溝之數目,係各自若為至少1個即可。因此,當複數之樹脂層的數目為2層時,複合纖維的橫剖面中之徑向最外層係成為形成環狀壁之層,其內側部分整體係成為形成溝之層。 In the brush material of the present invention, the number of the plurality of resin layers formed by the resin having two or more types of different drug dissolution rates may be two or more layers, preferably 3 to 6 layers. range. The number of the annular wall and the inner groove may be at least one. Therefore, when the number of the plural resin layers is two, the radially outermost layer in the cross section of the conjugate fiber is a layer forming the annular wall, and the inner portion thereof is integrally formed as a layer forming the groove.
又,就於上述環狀壁之內側所形成的溝之深度而言,並沒有特別的限定,但希望較佳為0.1mm以上,更佳為0.5mm以上,進一步較佳為1mm以上。此溝之深度若是按照刷子用毛材之用途來設定即可,且藉由設為特定的深度以上,而對於黏度高的污垢也能發揮高的捕捉性能。 Further, the depth of the groove formed on the inner side of the annular wall is not particularly limited, but is preferably 0.1 mm or more, more preferably 0.5 mm or more, and still more preferably 1 mm or more. The depth of the groove can be set according to the use of the brush material, and by setting it to a specific depth or more, it can exhibit high catching performance for dirt having high viscosity.
另外,就上述複合纖維的橫剖面中之一個樹脂層的厚度而言,較佳在10~300μm之範圍,更佳為 15~150μm之範圍。各樹脂層由於在複合纖維之端部上成為形成上述環狀壁與形成其內側的溝之部位,故為了確保藉由環狀壁的優異之污垢刮取性能與藉由溝的優異之污垢捕捉性能,宜將樹脂層之厚度設定在如上述之範圍。 Further, the thickness of one of the cross-sections of the conjugate fiber is preferably in the range of 10 to 300 μm, more preferably Range of 15~150μm. Since the resin layer is a portion where the annular wall and the groove forming the inner side are formed at the end portion of the conjugate fiber, it is excellent in the scraping performance by the annular wall and the excellent dirt trapping by the groove. For the performance, it is preferred to set the thickness of the resin layer to the range as described above.
還有,於本發明之刷子用毛材中,就上述複合纖維之直徑而言,較佳在50~1,000μm之範圍,更佳為80~500μm之範圍。若複合纖維之直徑小於50μm,則使用於刷子時的複合纖維部本身的彈力會變得過弱,且會因用途而有清掃效果降低之虞。若複合纖維之直徑超過1,000μm,則使用於刷子時的複合纖維部本身之彈力會變得過強,雖然亦因前端部的環狀壁與溝之形態而有所不同,但會有其前端部的根部之複合纖維部被強力地推壓至被清掃物側而變得容易損傷被清掃物之虞。 Further, in the brush material for a brush of the present invention, the diameter of the conjugate fiber is preferably in the range of 50 to 1,000 μm, more preferably in the range of 80 to 500 μm. When the diameter of the conjugate fiber is less than 50 μm, the elastic force of the conjugate fiber portion itself used in the brush becomes too weak, and the cleaning effect is lowered due to the use. When the diameter of the conjugate fiber exceeds 1,000 μm, the elastic force of the composite fiber portion itself used in the brush becomes too strong, and although the shape of the annular wall and the groove at the tip end portion is different, there is a front end. The composite fiber portion of the root portion of the portion is strongly pressed to the side of the object to be cleaned, and it is easy to damage the object to be cleaned.
又,於本發明之刷子用毛材中,就具有上述環狀壁與上述溝之部分的上述複合纖維之長邊方向長度而言,較佳在0.5~10mm之範圍。此長度由於會影響如上述之具有污垢刮取性能之環狀壁與具有污垢捕捉性能之溝的性能,故只要按照用途而自上述範圍來適宜設定即可。 Further, in the brush material of the present invention, the longitudinal direction length of the conjugate fiber having the annular wall and the groove portion is preferably in the range of 0.5 to 10 mm. Since this length affects the performance of the annular wall having the dirt scraping performance as described above and the groove having the dirt catching performance, it may be appropriately set from the above range in accordance with the use.
另外,於本發明之刷子用毛材中,亦可採用一種構造,其係具有使上述溝介於之間而與上述環狀壁相向的對向壁,該對向壁之上述複合纖維的長邊方向高度比上述環狀壁之高度更高。即,在環狀壁之使溝介於之間的纖維內徑側,存在高度更高的對向壁之筍狀或望遠鏡狀的構造。若採用如此的構造,則由於可形成頭 細的錐形形狀作為毛材之前端部整體,故一邊確保如上述之藉由環狀壁的污垢刮取性能與藉由溝的污垢捕捉性能,一邊亦能實現毛尖部之柔軟的觸感等。 Further, in the brush material of the present invention, a structure may be employed which has a facing wall which faces the groove and faces the annular wall, and the length of the composite fiber of the opposing wall The height in the side direction is higher than the height of the above annular wall. That is, in the inner diameter side of the fiber between the annular walls and the groove, there is a bamboo shoot-like or telescopic structure having a higher height of the opposing wall. If such a configuration is adopted, since the head can be formed Since the thin tapered shape is used as the entire front end portion of the wool material, it is possible to ensure the soft touch of the hair tip portion by the dirt scraping performance of the annular wall and the dirt trapping performance by the groove as described above. .
還有,於本發明之刷子用毛材中,就上述至少一個環狀壁之延伸設置形狀而言,可採用各種形狀,亦可採用包含延伸成圓狀的環狀壁之構造、包含延伸成圓形以外之異形形狀的環狀壁之構造的任一者。就延伸成圓狀的環狀壁而言,以實質上相同的壁厚度延伸成真圓狀的環狀壁當然不用說,亦包含以波浪狀之形態延伸的環狀壁、或於延伸設置方向上壁厚度變化的環狀壁。又,就延伸成圓形以外之異形形狀的環狀壁而言,亦包含三角形或四角形、或者以其以上的多角形之形態延伸的環狀壁、或延伸成角形以外的異形形狀的所有的環狀壁。 Further, in the brush bristle material of the present invention, the shape of the at least one annular wall extending may be various shapes, or a structure including an annular wall extending in a circular shape may be used, and the extension may be included. Any of the structures of the annular wall of a profiled shape other than a circle. In the case of an annular wall extending in a circular shape, an annular wall extending substantially in the same wall thickness to form a true circular shape, of course, includes an annular wall extending in a wavy shape or extending in the direction of extension. An annular wall with a varying thickness of the upper wall. Further, the annular wall extending in a shape other than a circular shape also includes a triangular or quadrangular shape, or an annular wall extending in the form of a polygonal shape or more, or an irregular shape extending beyond the angular shape. Annular wall.
又,於本發明之刷子用毛材中,就上述複合纖維整體之橫剖面形狀而言,亦可採用被形成為圓形之形態、被形成為圓形以外的異形剖面形狀之形態的任一者。只要按照用途或使用形態、使用條件等來適宜決定即可。 Further, in the brush bristle material of the present invention, the cross-sectional shape of the entire conjugate fiber may be any form that is formed into a circular shape and formed into a polygonal cross-sectional shape other than a circular shape. By. It suffices to determine it according to the use, the form of use, the conditions of use, and the like.
另外,於本發明之刷子用毛材中,構成上述複合纖維的複數之樹脂層,係較佳被設為同心狀。若為同心狀,則亦可採取同心圓狀之形態、僅任一層被形成為圓形以外的多角形或異形剖面形狀之形態的任一者。藉由將複數之樹脂層設為同心狀,而成為藉由藥劑溶解處理可容易形成本發明中所欲的環狀壁及溝。 Further, in the brush material of the present invention, the plurality of resin layers constituting the conjugate fiber are preferably concentric. If it is concentric, it may take the form of a concentric shape, and only one of the layers may be formed into a polygonal shape other than a circular shape or a shape of a cross-sectional shape. By forming a plurality of resin layers concentrically, the annular wall and the groove which are desired in the present invention can be easily formed by the dissolution treatment of the drug.
本發明亦提供一種刷子,其係於至少一部分使用如上述的本發明之刷子用毛材。特別地,本發明之刷子由於特別地具有如上述之藉由在毛材前端部所形成的環狀壁的優異之污垢刮取性能與藉由溝的優異之污垢捕捉性能,所以適合作為牙刷或舌頭刷、化妝刷、塗布用刷子等。 The present invention also provides a brush for at least a portion of the brush material of the present invention as described above. In particular, the brush of the present invention is suitable as a toothbrush or the like because it has the excellent dirt-scraping property of the annular wall formed at the front end portion of the wool material and the excellent dirt-trapping property by the groove as described above. Tongue brush, makeup brush, coating brush, etc.
於如此的本發明之刷子中,雖然亦因其用途而有所不同,但作為較佳的刷子之毛長(從刷子根部起到毛尖為止之長度)的範圍,可例示1~50mm之範圍,較佳為5~35mm之範圍。 Although the brush of the present invention differs depending on the application, the range of the hair length (the length from the root of the brush to the tip of the brush) of a preferred brush can be exemplified in the range of 1 to 50 mm. It is preferably in the range of 5 to 35 mm.
如此地,若依照本發明,則可提供一種刷子用毛材,其係藉由在毛材的前端部所形成的環狀壁與在其內側所形成的溝,而會展現兼備優異的污垢刮取性能與優異的污垢捕捉性能之高清掃性。 Thus, according to the present invention, it is possible to provide a brush material which exhibits excellent dirt scraping by an annular wall formed at the front end portion of the wool material and a groove formed on the inner side thereof. High performance sweep with performance and excellent dirt capture performance.
又,若依照本發明,則可提供各種刷子,該等係於至少一部分使用如上述的刷子用毛材,尤其可提供適合作為牙刷、舌頭刷、化妝刷、塗布用刷子等之刷子。 Further, according to the present invention, various brushes can be provided, and at least a part of the brush material as described above can be used, and in particular, a brush suitable for use as a toothbrush, a tongue brush, a makeup brush, a coating brush or the like can be provided.
1、21‧‧‧刷子用毛材 1, 21‧‧‧ brush with wool
2a、2b、2c、2d、 22a、22b、22c、22d‧‧‧樹脂層 2a, 2b, 2c, 2d, 22a, 22b, 22c, 22d‧‧‧ resin layer
3、23‧‧‧複合纖維 3, 23‧‧‧ composite fiber
4、24‧‧‧環狀壁 4, 24‧‧‧ annular wall
5、25‧‧‧溝 5, 25 ‧ ‧ ditch
6、26‧‧‧圓柱狀壁 6, 26‧‧‧ cylindrical wall
7、27‧‧‧環狀空間 7, 27‧‧ ‧ annulus
11‧‧‧刷子用毛材 11‧‧‧ Brush with wool
12‧‧‧牙刷構成構件 12‧‧‧ toothbrush components
12a‧‧‧頭部表面側構件 12a‧‧‧ head surface side members
12b‧‧‧頭部背面側構件 12b‧‧‧ head back side member
13‧‧‧牙刷 13‧‧‧ toothbrush
14‧‧‧植毛孔 14‧‧‧Planting pores
15‧‧‧平線 15‧‧‧ flat line
16‧‧‧貫通孔 16‧‧‧through holes
17‧‧‧熱球 17‧‧‧ hot ball
31、41、51、61、71、81、91、101‧‧‧刷子用毛材 31, 41, 51, 61, 71, 81, 91, 101‧‧‧ brushed wool
32a、32b、32c、42a、42b、42c、42d、52a、52b、52c、52d、52e、52f、62a、62b、62c、72a、72b、72c、82a、 82b、82c、82d、82e、92a、92b、92c、92d、92e、102a、102b、102c‧‧‧樹脂層 32a, 32b, 32c, 42a, 42b, 42c, 42d, 52a, 52b, 52c, 52d, 52e, 52f, 62a, 62b, 62c, 72a, 72b, 72c, 82a, 82b, 82c, 82d, 82e, 92a, 92b, 92c, 92d, 92e, 102a, 102b, 102c‧‧‧ resin layer
33、43、53、63、73、83、93、103‧‧‧複合纖維 33, 43, 53, 63, 73, 83, 93, 103‧‧‧ composite fiber
34、44、54、64、74、84、94、104‧‧‧環狀壁 34, 44, 54, 64, 74, 84, 94, 104‧‧‧ annular wall
35、45、55、65、75、85、95、105‧‧‧溝 35, 45, 55, 65, 75, 85, 95, 105 ‧ ‧ ditch
56、66、106‧‧‧圓柱狀壁 56, 66, 106‧‧‧ cylindrical walls
圖1顯示本發明之一實施形態的刷子用毛材,圖1(A)係毛材的一端部之概略側面圖,圖1(B)係沿著圖1(A)的B-B線之概略橫剖面圖。 Fig. 1 is a schematic side view showing one end portion of the wool material of the embodiment of the present invention, and Fig. 1(B) is a schematic cross-sectional view taken along line BB of Fig. 1(A). Sectional view.
圖2(A)、(B)係顯示將刷子用毛材使用於牙刷時的植毛方法之概略構成圖。 2(A) and 2(B) are schematic diagrams showing a method of planting a brush when a brush material is used for a toothbrush.
圖3係本發明之另一實施形態的刷子用毛材的一端部之概略側面圖。 Fig. 3 is a schematic side view showing one end portion of a brush material according to another embodiment of the present invention.
圖4(A)~(D)係顯示本發明之刷子用毛材的各種形態例之概略橫剖面圖。 4(A) to 4(D) are schematic cross-sectional views showing various examples of the brush material for a brush of the present invention.
圖5(A)~(D)係顯示本發明之刷子用毛材的更不同的各種形態例之概略橫剖面圖。 Fig. 5 (A) to (D) are schematic cross-sectional views showing various examples of various types of brush materials for the brush of the present invention.
以下,一邊參照圖式一邊說明本發明之實施形態。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
圖1顯示本發明之一實施形態(實施形態1)的刷子用毛材1,圖1(A)顯示該毛材1的一端部。刷子用毛材1係如圖1(B)所示,由具有芯鞘橫剖面構造之複合纖維3所形成,該芯鞘橫剖面構造係包含以藥劑溶解速度不同的2種類以上之樹脂(圖示例中為2種類的樹脂)所形成的複數之樹脂層2a、2b、2c、2d,尤其於本實施形態係於延伸方向以相同厚度被配置成同心圓狀的複數之樹脂層2a、2b、2c、2d。在複合纖維3的長邊方向一端部或兩端部(圖1(A)僅顯示該毛材1之一端部),係形成至少一個環狀壁4與至少一個溝5,該環狀壁4係於複合纖維3的長邊方向延伸並同時於沿著複合纖維3的外周面之方向跨全周地延伸,該溝5係在該環狀壁4之內側鄰接於該環狀壁4,而沿著該環狀壁4延伸且自該環狀壁4 之前端凹陷於複合纖維3之長邊方向。在本實施形態,環狀壁4係被形成為於其延伸設置方向以相同厚度延伸的圓形環狀壁,溝5係被形成為在環狀壁4之內側以相同寬度沿著環狀壁4延伸的環狀溝。此環狀壁4係以在藥劑溶解處理中不溶解而適當殘留的樹脂層2c所形成,其內側之溝5係作為藉由在藥劑溶解處理中樹脂層2b適當地溶解而形成之環狀空間被形成。又,在本實施形態,在毛材1之一端部中,樹脂層2a係形成在藥劑溶解處理中不被溶解而適當地殘留的圓柱狀壁6,樹脂層2d係形成在藥劑溶解處理中被適當地溶解的環狀空間7。 Fig. 1 shows a brush bristle material 1 according to an embodiment (Embodiment 1) of the present invention, and Fig. 1(A) shows one end portion of the bristle material 1. As shown in Fig. 1(B), the brush material 1 is formed of a composite fiber 3 having a core-sheath cross-sectional structure including two or more types of resins having different drug dissolution rates (Fig. In the present embodiment, the plurality of resin layers 2a, 2b, 2c, and 2d formed by the resin of the two types are, in particular, the resin layers 2a and 2b which are concentrically arranged in the same thickness in the extending direction. , 2c, 2d. At one end portion or both end portions of the composite fiber 3 in the longitudinal direction (only one end portion of the wool material 1 is shown in FIG. 1(A)), at least one annular wall 4 and at least one groove 5 are formed, and the annular wall 4 is formed. Extending in the longitudinal direction of the composite fiber 3 and extending across the entire circumference in the direction along the outer circumferential surface of the composite fiber 3, the groove 5 is adjacent to the annular wall 4 on the inner side of the annular wall 4, and Extending along the annular wall 4 and from the annular wall 4 The front end is recessed in the longitudinal direction of the composite fiber 3. In the present embodiment, the annular wall 4 is formed as a circular annular wall extending in the same thickness direction in the extending direction thereof, and the groove 5 is formed to have the same width along the annular wall inside the annular wall 4 4 extended annular grooves. The annular wall 4 is formed of a resin layer 2c which is insoluble in the dissolution process of the drug, and the groove 5 on the inner side is an annular space formed by appropriately dissolving the resin layer 2b in the drug dissolution treatment. Was formed. Further, in the present embodiment, the resin layer 2a is formed in the end portion of the wool material 1 so as to be formed in the chemical dissolution treatment without being dissolved, and the resin layer 2d is formed in the chemical dissolution treatment. A suitably dissolved annular space 7.
就上述藥劑溶解處理而言,可採用例如鹼處理,就以上述藥劑溶解速度(例如,鹼處理的溶解速度)不同的2種類以上之樹脂所形成的複數之樹脂層而言,例如藉由以作為不會被鹼溶解的樹脂之尼龍(Ny)(註冊商標)形成樹脂層2a、2c,以作為會被鹼溶解的聚酯系樹脂之聚對苯二甲酸丁二酯(PBT)形成樹脂層2b、2d,僅對該複合纖維3的長邊方向端部的指定長度進行鹼處理,僅使其端部部分的樹脂層2b、2d溶解,藉此而形成如圖1(A)所示之具有環狀壁4、溝5、圓柱狀壁6、環狀空間7的刷子用毛材1之端部部分。 In the above-described drug dissolution treatment, for example, by alkali treatment, a plurality of resin layers formed of two or more types of resins having different dissolution rates of the above-described drugs (for example, a dissolution rate of alkali treatment) may be used, for example, The resin layer 2a, 2c is formed as nylon (Ny) (registered trademark) of a resin which is not dissolved by alkali, and a resin layer is formed as polybutylene terephthalate (PBT) which is a polyester resin which is dissolved by alkali. 2b and 2d, only the specified length of the end portion in the longitudinal direction of the conjugated fiber 3 is subjected to alkali treatment, and only the resin layers 2b and 2d at the end portions thereof are dissolved, thereby forming a layer as shown in Fig. 1(A). The end portion of the brush material 1 having the annular wall 4, the groove 5, the cylindrical wall 6, and the annular space 7.
於此刷子用毛材1中,在具有包含以藥劑溶解速度不同的2種類以上之樹脂所形成的複數之樹脂層的芯鞘橫剖面構造之複合纖維3的長邊方向一端部或兩端部上,利用藥劑溶解處理,使藥劑溶解速度慢的(在 上述實施形態係由不會被鹼溶解的樹脂層所形成)樹脂層2c部分殘留而形成環狀壁4,而在其內側,藥劑溶解速度快的樹脂層2b部分適當地溶解而形成溝5。由於環狀壁4係被環狀地形成為連續性地跨全周地延伸之環狀壁,該環狀壁4係在污垢的刮取時,能發揮高的邊緣效果,對於黏度高的污垢也能展現優異的刮取性能。被此環狀壁4所刮取的污垢係被收進在其內側所形成的溝5,被該溝5所捕捉,但溝5係由於為自其外側起被跨全周地延伸的環狀壁4所包圍之構造,所以溝5內所捕捉的污垢不容易逃逸,而被良好地維持在被捕捉於溝5內之狀態。因此,具備此等環狀壁4與其內側之溝5的毛尖部會展現優異的清掃性。 In the brush material 1 , one end portion or both end portions of the conjugate fiber 3 having a core-sheath cross-sectional structure including a plurality of resin layers formed of resins having two different types of dissolution rates of the drug are used. On the top, using the drug to dissolve the treatment, so that the dissolution rate of the drug is slow (in In the above embodiment, the resin layer 2c is partially formed by the resin layer which is not dissolved by the alkali, and the annular wall 4 is formed. On the inner side, the resin layer 2b having a high dissolution rate of the drug is appropriately dissolved to form the groove 5. The annular wall 4 is annularly formed as an annular wall extending continuously over the entire circumference, and the annular wall 4 can exhibit a high edge effect when the dirt is scraped, and also has a high viscosity. Can show excellent scratching performance. The dirt scraped off by the annular wall 4 is collected by the groove 5 formed on the inner side thereof, and is captured by the groove 5, but the groove 5 is a ring extending across the entire circumference from the outer side. Since the wall 4 is surrounded by the structure, the dirt trapped in the groove 5 is not easily escaped, and is well maintained in the state of being caught in the groove 5. Therefore, the tip portion having the annular wall 4 and the groove 5 on the inner side thereof exhibits excellent cleaning properties.
如上述所構成的刷子用毛材1,係為了各種刷子的製作,而使用於至少一部分。一般而言,作為將刷子用毛材植毛於刷子構成構件時之方法,已知代表性的二種方法,將此等二種方法,以對牙刷之使用的情況為例,一邊參照圖2一邊進行說明。 The brush material 1 configured as described above is used for at least a part of various brushes. In general, as a method of planting a brush hair material into a brush constituting member, two representative methods are known. These two methods are used as a case of a toothbrush, and one side of FIG. Be explained.
圖2(A)係顯示已將刷子用毛材11植毛於牙刷構成構件12之頭部的牙刷13,而作為此刷子用毛材11之植毛方法,有如沿著圖2(A)的a-a線之放大剖面圖的圖2(B)、(C)所示的二種方法。在圖2(B)所示的方法,係將經對折的刷子用毛材11插入植毛孔14,以被稱為平線15的固定具將刷子用毛材11固定於牙刷構成構件12。所完成的牙刷通常被稱為平線牙刷。在如此的平線牙刷,預先被製作的刷子用毛材11之兩端部會成為刷子 之毛尖。在圖2(C)所示的方法,係使刷子用毛材11之一端部貫穿牙刷構成構件12之頭部表面側構件12a的貫通孔16,使加熱裝置(圖示省略)碰觸已貫穿的刷子用毛材11之端部,形成被稱為熱球17的防脫落或固定用之塊,然後接合頭部背面側構件12b而隱藏熱球17,完成牙刷商品。所完成的牙刷通常被稱為無平線牙刷。在如此的無平線牙刷,預先被製作的刷子用毛材11之一端部會成為刷子之毛尖。因此,當本發明之刷子用毛材1要使用於平線牙刷時,上述的環狀壁4與其內側之溝5係形成在刷子用毛材1之兩端部,當要使用於無平線牙刷時,環狀壁4與溝5係形成在刷子用毛材1之一端部。 Fig. 2(A) shows the toothbrush 13 in which the brush material 11 has been planted on the head of the toothbrush constituting member 12, and as a method of cultivating the brush material 11, as in the line aa of Fig. 2(A). The two methods shown in Figs. 2(B) and (C) of the enlarged cross-sectional view. In the method shown in Fig. 2(B), the folded brush hair material 11 is inserted into the planting hole 14, and the brush material 11 is fixed to the toothbrush constituent member 12 by a fixture called a flat wire 15. The finished toothbrush is often referred to as a flat wire toothbrush. In such a flat-line toothbrush, the both ends of the brush-making material 11 which is prepared in advance become a brush The tip of the hair. In the method shown in Fig. 2(C), one end portion of the brush material 11 is inserted through the through hole 16 of the head surface side member 12a of the toothbrush constituting member 12, so that the heating device (not shown) is penetrated. The end portion of the brush material 11 is formed into a block for preventing detachment or fixation called the hot ball 17, and then the head back side member 12b is joined to hide the hot ball 17, completing the toothbrush product. The finished toothbrush is often referred to as a flat wire toothbrush. In such a flat-line toothbrush, one end portion of the brush-making material 11 which is prepared in advance becomes the tip of the brush. Therefore, when the brush material 1 for a brush of the present invention is to be used for a flat toothbrush, the above-mentioned annular wall 4 and the groove 5 on the inner side thereof are formed at both ends of the brush material 1 for use in the case of no flat line. In the case of the toothbrush, the annular wall 4 and the groove 5 are formed at one end of the brush material 1 .
圖3係顯示本發明之另一實施形態(實施形態2)的刷子用毛材21之一端部。於本實施形態中,刷子用毛材21由具有芯鞘橫剖面構造之複合纖維23所形成,該芯鞘橫剖面構造係包含被配置成同心圓狀之以藥劑溶解速度不同的2種類以上之樹脂(在圖示例為2種類的樹脂)所形成的複數之樹脂層22a、22b、22c、22d。於複合纖維23的長邊方向一端部或兩端部(圖3僅顯示該毛材21之一端部),係形成至少一個環狀壁24與至少一個環狀的溝25,該環狀壁24係於複合纖維23的長邊方向延伸並同時於沿著複合纖維23的外周面之方向跨全周地延伸,該環狀的溝25係在該環狀壁24之內側鄰接於該環狀壁24,而沿著該環狀壁24延伸且自該環狀壁24之前端凹陷於複合纖維23之長邊方向。在本實施形態,樹脂層22a、22c係以例如對於作為溶解用藥劑之鹼 而溶解速度較慢的樹脂(例如,聚對苯二甲酸丁二酯(PBT))所構成,樹脂層22b、22d係以例如對於作為溶解用藥劑之鹼而溶解速度較快的樹脂(例如,聚對苯二甲酸乙二酯(PET))所構成,而分別地環狀壁24係藉由在藥劑溶解處理中不被溶解而適當地殘留之樹脂層22c形成,溝25係藉由在藥劑溶解處理中樹脂層22b被適當地溶解而形成,作為比環狀壁24更高的對向壁之中央部的圓柱狀壁26係藉由在藥劑溶解處理中不被溶解而適當地殘留之樹脂層22a形成,環狀空間27係藉由在藥劑溶解處理中樹脂層22d被適當地溶解而形成。而且,藉由中央部的圓柱狀壁26與比其高度還低的環狀壁24,而成為筍狀或望遠鏡狀的構造,係作為毛材21之前端部整體而被形成頭細的錐形形狀。 Fig. 3 is a view showing one end portion of the brush bristle material 21 according to another embodiment (Embodiment 2) of the present invention. In the present embodiment, the brush bristle material 21 is formed of a conjugate fiber 23 having a core-sheath cross-sectional structure, and the core-sheath cross-sectional structure includes two or more types which are arranged in a concentric shape and have different drug dissolution rates. A plurality of resin layers 22a, 22b, 22c, and 22d formed of a resin (a resin of two types in the drawing). At one end portion or both end portions of the conjugate fiber 23 in the longitudinal direction (only one end portion of the bristle material 21 is shown in FIG. 3), at least one annular wall 24 and at least one annular groove 25 are formed, and the annular wall 24 is formed. Extending in the longitudinal direction of the conjugate fiber 23 and extending all the way along the outer peripheral surface of the conjugate fiber 23, the annular groove 25 is adjacent to the annular wall on the inner side of the annular wall 24. 24, extending along the annular wall 24 and recessed from the front end of the annular wall 24 in the longitudinal direction of the conjugate fiber 23. In the present embodiment, the resin layers 22a and 22c are, for example, a base which is a solvent for dissolution. Further, a resin having a slow dissolution rate (for example, polybutylene terephthalate (PBT)) is used, and the resin layers 22b and 22d are, for example, a resin having a faster dissolution rate with respect to a base as a solvent for dissolution (for example, Polyethylene terephthalate (PET) is formed, and the annular wall 24 is formed by a resin layer 22c which is suitably left undissolved in the dissolution treatment of the drug, and the groove 25 is formed by the agent. In the dissolution treatment, the resin layer 22b is appropriately dissolved, and the cylindrical wall 26 which is a center portion of the opposing wall higher than the annular wall 24 is a resin which is appropriately left by being dissolved in the drug dissolution treatment. The layer 22a is formed, and the annular space 27 is formed by appropriately dissolving the resin layer 22d in the drug dissolution treatment. Further, the cylindrical wall 26 at the center portion and the annular wall 24 having a height lower than the height thereof have a bamboo shoot shape or a telescopic shape, and are formed into a thin tapered shape as the entire front end portion of the hair material 21. shape.
於如此的前端部被形成為頭細的錐形形狀之刷子用毛材21中,亦與前述之實施形態1同樣地,會發揮藉由環狀壁24的優異之污垢刮取性能與藉由溝25的優異之污垢捕捉性能而展現優異的清掃性,相較於前述之實施形態1,由於前端部被形成為頭細的錐形形狀,所以對於更細的部位(例如,齒間)也能夠發揮優異的清掃效果。 In the same manner as in the first embodiment, the brush material 21 having a tapered shape in the tip end portion exhibits excellent dirt scraping performance by the annular wall 24 and The groove 25 exhibits excellent cleaning performance and exhibits excellent cleaning performance. Compared with the first embodiment, the tip end portion is formed into a tapered shape, so that it is also finer (for example, between teeth). It can provide excellent cleaning results.
關於上述實施形態1與實施形態2,將應用於牙刷時的代表性特徵彙整於表1。在實施形態1,係以包含尼龍(Ny)(註冊商標)的樹脂層形成環狀壁,由聚對苯二甲酸丁二酯(PBT)的樹脂層形成溝,在實施形態2,係以包含聚對苯二甲酸丁二酯(PBT)的樹脂層形成環 狀壁,由聚對苯二甲酸乙二酯(PET)的樹脂層形成溝,並各自以鹼處理形成。表1中的刷子用毛材之特性係表示為與通常一般的以單一材質之尼龍(註冊商標)的單絲所形成的刷子用毛材之對比特性,關於刷子用毛材之毛尖部所致的污垢刮取效果及污垢捕捉效果,係表示為與前述之專利文獻1中記載的毛材之對比特性。表1中的○係表示具有與對比對象同等以上之特性,◎係表示顯著地優於對比對象。 Regarding the first embodiment and the second embodiment described above, the representative features applied to the toothbrush are summarized in Table 1. In the first embodiment, the annular layer is formed of a resin layer containing nylon (Ny) (registered trademark), and the groove is formed of a resin layer of polybutylene terephthalate (PBT). In the second embodiment, the inclusion is included. Resin layer of polybutylene terephthalate (PBT) forms a ring The wall is formed of a resin layer of polyethylene terephthalate (PET) and formed by alkali treatment. The characteristics of the brush material for the brush in Table 1 are shown as the contrast characteristics of the brush material formed by the monofilament of a single material of nylon (registered trademark), which is caused by the tip of the brush material. The dirt scraping effect and the dirt trapping effect are shown as the comparative characteristics with the wool material described in the above-mentioned Patent Document 1. The ○ in Table 1 indicates that it has the same or higher characteristics as the comparative object, and the ◎ indicates that it is remarkably superior to the comparative object.
本發明之刷子用毛材除了上述之實施形態1、2以外,還可採取各種的形態。圖4、圖5中以複合纖維的橫剖面例示各種形態。 The brush bristle of the present invention can take various forms in addition to the above-described first and second embodiments. In FIGS. 4 and 5, various forms are exemplified in the cross section of the conjugate fiber.
在圖4(A)所示的刷子用毛材31,係形成包含被配置成同心圓狀的中央部之樹脂層32a、其外側之樹脂層32b、最外層之樹脂層32c的複合纖維33,且同 時樹脂層32b被形成為環狀壁34,中央部之樹脂層32a被形成為環狀壁34之內側的溝35。在圖4(B)所示的刷子用毛材41,係形成包含被配置成同心圓狀的中央部之樹脂層42a、其外側之樹脂層42b、其外側之樹脂層42c、最外層之樹脂層42d的複合纖維43,且同時樹脂層32b、42d被各自形成為環狀壁44,樹脂層42a、42c被形成為各自的環狀壁44之內側的溝45。在圖4(C)所示的刷子用毛材51,係形成包含被配置成同心圓狀的中央部之樹脂層52a、其外側之樹脂層52b、其外側之樹脂層52c、其外側之樹脂層52d、其外側之樹脂層52e、最外層之樹脂層52f的複合纖維53,且同時樹脂層52c、52e被各自形成為環狀壁54,樹脂層52b、52d被形成為各自的環狀壁54之內側的溝55,中央部之樹脂層52a被形成為中央部之圓柱狀壁56。在圖4(D)所示的刷子用毛材61,係形成包含被配置成同心圓狀的中央部之樹脂層62a、其外側之樹脂層62b、最外層之樹脂層62c的複合纖維63,且同時最外層之樹脂層62c被形成為環狀壁64,樹脂層62b被形成為環狀壁64之內側的溝65,中央部之樹脂層62a被形成中央部之圓柱狀壁66。 In the brush bristle material 31 shown in Fig. 4(A), a composite fiber 33 including a resin layer 32a disposed at a center portion of a concentric shape, a resin layer 32b on the outer side, and a resin layer 32c on the outermost layer is formed. And the same The resin layer 32b is formed as an annular wall 34, and the resin layer 32a at the center is formed as a groove 35 on the inner side of the annular wall 34. The brush material 41 shown in Fig. 4(B) is formed of a resin layer 42a including a central portion disposed concentrically, a resin layer 42b on the outer side, a resin layer 42c on the outer side, and a resin on the outermost layer. The composite fibers 43 of the layer 42d are simultaneously formed into the annular walls 44, and the resin layers 42a and 42c are formed as the grooves 45 on the inner side of the respective annular walls 44. The brush material 51 shown in Fig. 4(C) is formed of a resin layer 52a including a central portion arranged concentrically, a resin layer 52b on the outer side, a resin layer 52c on the outer side, and a resin on the outer side thereof. The layer 52d, the resin layer 52e on the outer side, and the composite fiber 53 of the outermost resin layer 52f, and at the same time, the resin layers 52c, 52e are each formed as an annular wall 54, and the resin layers 52b, 52d are formed as respective annular walls. The groove 55 on the inner side of the groove 54 and the resin layer 52a at the center portion are formed as a cylindrical wall 56 at the center. In the brush bristle 61 shown in Fig. 4(D), a composite fiber 63 including a resin layer 62a disposed at a center portion of a concentric shape, a resin layer 62b on the outer side, and a resin layer 62c at the outermost layer is formed. At the same time, the resin layer 62c of the outermost layer is formed as an annular wall 64, the resin layer 62b is formed as a groove 65 on the inner side of the annular wall 64, and the resin layer 62a at the center is formed into a cylindrical wall 66 at the center.
又,在圖5(A)所示的刷子用毛材71,係形成包含被配置成同心圓狀的中央部之樹脂層72a、其外側之樹脂層72b、最外層之樹脂層72c的複合纖維73,但樹脂層72b被形成為三角形的形狀之樹脂層,此樹脂層72b被形成為環狀壁74,中央部之樹脂層72a被形成為環狀壁74之內側的溝75。在圖5(B)所示的刷子用毛 材81,係形成包含配置成同心圓狀的中央部之樹脂層82a、其外側之樹脂層82b、其外側之樹脂層82c、其外側之樹脂層82d、最外層之樹脂層82e的複合纖維83,但樹脂層82b、82d被形成為以波形狀延伸成環狀的樹脂層,此等樹脂層82b、82d被各自形成為環狀壁84,其內側之樹脂層82a、82c被形成為各自的環狀壁84之內側的溝85。在圖5(C)所示的刷子用毛材91,係形成包含被配置成同心圓狀的中央部之樹脂層92a、其外側之樹脂層92b、其外側之樹脂層92c、其外側之樹脂層92d、最外層之樹脂層92e的複合纖維93,但樹脂層92b、92d被形成為於環狀的延伸方向樹脂層厚度變化之花瓣狀的形狀,此等樹脂層92b、92d被各自形成為環狀壁94,其內側之樹脂層92a、92c被形成為各自的環狀壁94之內側的溝95。在圖5(D)所示的刷子用毛材101,係形成包含被配置成同心圓狀的中央部之樹脂層102a、其外側之樹脂層102b、最外層之樹脂層102c的複合纖維103,但複合纖維103及各樹脂層102a、102b、102c之橫剖面形狀被形成為六角形,最外層之樹脂層102c被形成為環狀壁104,樹脂層102b被形成為環狀壁104之內側的溝105,中央部之樹脂層102a被形成為中央部之圓柱狀壁106。 Further, in the brush bristle material 71 shown in Fig. 5(A), a composite fiber including the resin layer 72a disposed at the center portion of the concentric shape, the resin layer 72b on the outer side, and the resin layer 72c at the outermost layer is formed. 73. However, the resin layer 72b is formed into a triangular resin layer. The resin layer 72b is formed as an annular wall 74, and the central resin layer 72a is formed as a groove 75 on the inner side of the annular wall 74. Brush hair shown in Figure 5 (B) The material 81 is a composite fiber 83 including a resin layer 82a disposed at a concentric central portion, a resin layer 82b on the outer side, a resin layer 82c on the outer side, a resin layer 82d on the outer side, and a resin layer 82e on the outermost layer. However, the resin layers 82b and 82d are formed as a resin layer extending in a wave shape to form a ring shape, and the resin layers 82b and 82d are each formed as an annular wall 84, and the resin layers 82a and 82c on the inner side are formed as respective A groove 85 on the inner side of the annular wall 84. In the brush material 91 shown in Fig. 5(C), a resin layer 92a including a central portion disposed concentrically, a resin layer 92b on the outer side, a resin layer 92c on the outer side, and a resin on the outer side thereof are formed. The layer 92d and the conjugate fiber 93 of the outermost resin layer 92e are formed in a petal shape in which the thickness of the resin layer changes in the direction in which the ring extends, and the resin layers 92b and 92d are each formed as The annular wall 94 has resin grooves 92a and 92c on the inner side thereof formed as grooves 95 on the inner side of the respective annular walls 94. In the brush bristle material 101 shown in Fig. 5(D), a composite fiber 103 including a resin layer 102a disposed at a concentric central portion, a resin layer 102b on the outer side, and a resin layer 102c on the outermost layer is formed. However, the cross-sectional shape of the composite fiber 103 and each of the resin layers 102a, 102b, and 102c is formed into a hexagonal shape, and the outermost resin layer 102c is formed as an annular wall 104, and the resin layer 102b is formed inside the annular wall 104. The groove 105 and the resin layer 102a at the center portion are formed as a cylindrical wall 106 at the center portion.
如此地,就本發明中之具有包含複數之樹脂層的芯鞘橫剖面構造之複合纖維,可採取各種的橫剖面形態,且能夠按照用途或使用目的而進行最合適的設計。 As described above, the composite fiber having a core-sheath cross-sectional structure including a plurality of resin layers in the present invention can adopt various cross-sectional shapes, and can be optimally designed according to the use or purpose of use.
以下,針對本發明之實施例進行說明。 Hereinafter, an embodiment of the present invention will be described.
作為原料,而將聚對苯二甲酸丁二酯(PBT,東麗(股)製「Toraycon」(註冊商標)1100SW)、聚對苯二甲酸乙二酯(PET,東麗(股)製,T755M)、尼龍610(Ny610,東麗(股)製「Amilan」(註冊商標)CM2001)、熱塑性聚醯胺彈性體(Ny11-PTMG(聚丁二醇)、ARKEMA公司製「Pebax」(註冊商標)72R53)、聚萘二甲酸丁二酯(PBN,東洋紡公司製,AE-500)以所推薦的條件進行乾燥來準備。使芯成分、鞘成分之樹脂種類、芯成分與鞘成分之面積比率、樹脂層之數目、樹脂層之厚度(代表值)如表2所示,將具有包含複數之樹脂層的芯鞘橫剖面構造之複合纖維予以熔融紡絲。再者,此處所謂的芯成分係指被配置在纖維橫剖面之中心的樹脂層之成分,而鞘成分係指被配置在纖維橫剖面之中心以外的樹脂層之成分。纖維橫剖面之樹脂層的構造係作成自中心起依序為芯成分、鞘成分1、(鞘成分2)、芯成分、‧‧‧之重複構造。 As a raw material, polybutylene terephthalate (PBT, "Toraycon" (registered trademark) 1100SW, manufactured by Toray Industries, Inc.) and polyethylene terephthalate (PET, Toray Co., Ltd.) are used. T755M), Nylon 610 (Ny610, "Amilan" (registered trademark) CM2001, manufactured by Toray Industries, Inc.), thermoplastic polyamine elastomer (Ny11-PTMG (polybutylene glycol), "Pebax" manufactured by ARKEMA) (registered trademark) 72R53), polybutylene naphthalate (PBN, manufactured by Toyobo Co., Ltd., AE-500) was prepared by drying under the recommended conditions. The core component, the resin type of the sheath component, the area ratio of the core component to the sheath component, the number of the resin layers, and the thickness (representative value) of the resin layer are as shown in Table 2, and have a core sheath cross section including a plurality of resin layers. The constructed composite fiber is melt spun. Here, the core component refers to a component of the resin layer disposed at the center of the fiber cross section, and the sheath component refers to a component of the resin layer disposed outside the center of the fiber cross section. The structure of the resin layer in the cross section of the fiber is a repetitive structure in which the core component, the sheath component 1, the sheath component 2, the core component, and the ‧ ‧ are sequentially formed from the center.
使所溶出的纖維在水中冷卻固化後,作為第一段在60℃的溫水中,作為第二段在120℃乾燥環境中,延伸至4.5倍,接著於乾熱環境中實施鬆弛熱定型而得到芯鞘複合纖維。於表2顯示所得之芯鞘複合纖維的構成。 After the dissolved fiber is cooled and solidified in water, it is extended as a first stage in warm water of 60 ° C as a second stage in a dry environment of 120 ° C to 4.5 times, and then subjected to relaxation heat setting in a dry heat environment. Core sheath composite fiber. The composition of the obtained core-sheath composite fiber is shown in Table 2.
將上述纖維捆束成束徑45mm的直線狀而包裝後,裁切成任意的長度。接著,以已露出此被裁切的兩端面之狀態,將複合纖維之束浸漬於經加溫的苛性鈉溶液,而溶解去除兩端部,形成環狀壁。藉由變更對苛性鈉溶液的浸漬時間,而控制具有環狀壁與溝的部分之長邊方向長度。於表2顯示所得之刷子用毛材的特徵。 The fibers were bundled into a linear shape having a beam diameter of 45 mm and packaged, and then cut into an arbitrary length. Next, the bundle of the composite fibers is immersed in the heated caustic soda solution in a state where the cut end faces are exposed, and both end portions are dissolved and removed to form an annular wall. The length in the longitudinal direction of the portion having the annular wall and the groove is controlled by changing the immersion time for the caustic soda solution. Table 2 shows the characteristics of the obtained brush material.
作為比較例1,而將PBT纖維與上述同樣地浸漬於苛性鈉溶液,而製作將兩端部加工為頭細的錐形之刷子用毛材。 In the same manner as described above, the PBT fiber was immersed in a caustic soda solution in the same manner as described above, and a brush-like felt material in which the both end portions were processed into a tapered shape was prepared.
將以上述方法所得之刷子用毛材安裝於平線式植毛機,並揀選指定的根數(15~40根左右),與平線一起而對折植入牙刷頭的植毛孔內。就牙刷頭而言,係使用植毛孔的直徑為1.5mm之具有8行4列的植毛部者。於表2顯示在實施例、比較例所製作的牙刷之毛長(mm)與植毛根數(根/孔)。 The brush material obtained by the above method is attached to the flat wire type hair-planting machine, and the specified number of roots (about 15 to 40 pieces) is sorted and folded into the planting hole of the toothbrush head together with the flat wire. In the case of a toothbrush head, a hair transplanting portion having a diameter of 1.5 mm and having 8 rows and 4 rows of hair-planting portions was used. Table 2 shows the hair length (mm) and the number of hairs (roots/holes) of the toothbrushes produced in the examples and comparative examples.
針對所得之各牙刷,進行以下之評價,得到表2中所示之結果。 The following evaluations were performed for each of the obtained toothbrushes, and the results shown in Table 2 were obtained.
於齒列模型塗布NISSIN公司製人工溶菌斑,並使其乾燥5分鐘以上。從齒列模型之上面,以荷重230g之力推壓含水的牙刷,在沿著齒列之方向,以衝程寬度70mm、衝程速度180mm/sec進行洗刷。齒面的評價中係使用齒列模型的臼齒部分上側,齒間的評價中係使用前齒部分外側。將以尼龍毛牙刷洗刷了20次時的污垢之殘 留狀況當作基準,並藉由下式而由到達基準為止的洗刷次數算出清掃性。 Artificial plaque prepared by NISSIN was applied to the dentition model and allowed to dry for 5 minutes or more. From the top of the dentition model, the water-containing toothbrush was pressed with a load of 230 g, and washed in a direction along the dentition with a stroke width of 70 mm and a stroke speed of 180 mm/sec. In the evaluation of the tooth surface, the upper side of the molar portion of the dentition model was used, and the outer portion of the front tooth portion was used for the evaluation between the teeth. The dirt residue will be washed 20 times with a nylon toothbrush The retention condition is used as a reference, and the cleaning performance is calculated from the number of times of washing up to the reference by the following formula.
清掃性=20÷(到達基準為止的洗刷次數) Sweepability = 20 ÷ (number of washes up to the baseline)
對於牙刷,自滑動面背側垂直地施加230g的荷重,以使37℃的溫水滴下之狀態,使對於不銹鋼製的波浪板,於牙刷之長邊方向以衝程寬度70mm、衝程速度180mm/sec,滑動運動1000次,測定刷子部的毛外開率(%)。使初期狀態下的刷子部之橫寬為Amm,使滑動後之橫寬為Bmm時,毛外開率之算出方法為(B-A)/A×100%。 For the toothbrush, a load of 230 g was applied perpendicularly from the back side of the sliding surface so that the temperature of the water was 37 ° C, so that the wave plate made of stainless steel had a stroke width of 70 mm and a stroke speed of 180 mm/sec in the longitudinal direction of the toothbrush. The sliding motion was performed 1000 times, and the hair opening ratio (%) of the brush portion was measured. When the lateral width of the brush portion in the initial state is Amm and the lateral width after sliding is Bmm, the method for calculating the hair opening ratio is (B-A) / A × 100%.
以與上述毛外開耐久性之評價同樣的條件,於洗刷次數每50次,針對毛尖的裂開進行觀察,並記錄發生毛裂開的毛材成為5根之次數。 The cracking of the hair tip was observed every 50 times of the number of times of washing, and the number of times the hair material having cracked hair was five was recorded under the same conditions as the evaluation of the above-described hair opening durability.
請成人20名使用牙刷30天,要求用以下的基準回答,並將平均的點數當作評價值。 20 adults are required to use the toothbrush for 30 days, and the following criteria are required to be answered, and the average number of points is taken as the evaluation value.
本發明可適用於所有的刷子,特別適合牙刷、舌頭刷子、化妝刷、塗布用刷子等。 The present invention is applicable to all brushes, and is particularly suitable for a toothbrush, a tongue brush, a makeup brush, a coating brush, and the like.
1‧‧‧刷子用毛材 1‧‧‧ Brush with wool
2a、2b、2c、2d‧‧‧樹脂層 2a, 2b, 2c, 2d‧‧‧ resin layer
3‧‧‧複合纖維 3‧‧‧Composite fiber
4‧‧‧環狀壁 4‧‧‧ annular wall
5‧‧‧溝 5‧‧‧ditch
6‧‧‧圓柱狀壁 6‧‧‧ cylindrical wall
7‧‧‧環狀空間 7‧‧‧Circle space
Claims (9)
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| JP2016-001594 | 2016-01-07 | ||
| JP2016001594 | 2016-01-07 |
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| TW106100295A TWI731019B (en) | 2016-01-07 | 2017-01-05 | Brush materials and brushes using them |
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| JP (1) | JP6849190B2 (en) |
| KR (1) | KR20180100148A (en) |
| CN (1) | CN108495577B (en) |
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| WO (1) | WO2017119341A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| MX2021006780A (en) * | 2018-12-13 | 2021-07-15 | Colgate Palmolive Co | Oral care implement. |
| USD883677S1 (en) | 2018-12-13 | 2020-05-12 | Colgate-Palmolive Company | Toothbrush |
| EP3876786B1 (en) | 2018-12-13 | 2023-12-06 | Colgate-Palmolive Company | Oral care implement |
| USD961269S1 (en) | 2020-07-31 | 2022-08-23 | Colgate-Palmolive Company | Oral care implement |
| USD1024571S1 (en) | 2022-06-17 | 2024-04-30 | Colgate-Palmolive Company | Oral care implement |
| USD1024572S1 (en) | 2022-06-24 | 2024-04-30 | Colgate-Palmolive Company | Oral care implement |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5770307A (en) * | 1995-10-18 | 1998-06-23 | E. I. Du Pont De Nemours And Company | Coextruded monofilaments |
| FR2796531B1 (en) * | 1999-07-22 | 2001-09-28 | Oreal | LIQUID, PASTY OR POWDER APPLICATOR COMPRISING TWISTED FIBERS, AND APPLICATION ASSEMBLY THUS EQUIPPED |
| JP2003169718A (en) * | 2001-12-06 | 2003-06-17 | Lion Corp | Filament and toothbrush using the same |
| JP2004313365A (en) * | 2003-04-15 | 2004-11-11 | Lion Corp | Hair for taper and toothbrush using the same |
| JP2009089920A (en) | 2007-10-10 | 2009-04-30 | Toray Monofilament Co Ltd | Bristle material for brush, manufacturing method and brush of the same |
| JP5853182B2 (en) | 2010-11-16 | 2016-02-09 | 東レ・モノフィラメント株式会社 | Toothbrush bristle material and toothbrush |
| CN104902785B (en) * | 2012-10-04 | 2017-03-22 | Bbc有限公司 | Method for manufacturing bristles on toothbrush and toothbrush using same |
-
2016
- 2016-12-26 WO PCT/JP2016/088720 patent/WO2017119341A1/en not_active Ceased
- 2016-12-26 CN CN201680078138.0A patent/CN108495577B/en not_active Expired - Fee Related
- 2016-12-26 JP JP2017508121A patent/JP6849190B2/en active Active
- 2016-12-26 KR KR1020187021285A patent/KR20180100148A/en not_active Withdrawn
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| CN108495577A (en) | 2018-09-04 |
| WO2017119341A1 (en) | 2017-07-13 |
| KR20180100148A (en) | 2018-09-07 |
| JP6849190B2 (en) | 2021-03-24 |
| TWI731019B (en) | 2021-06-21 |
| JPWO2017119341A1 (en) | 2018-10-25 |
| CN108495577B (en) | 2020-10-16 |
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