TW201718711A - Positive-type photosensitive resin composition, uncured resin pattern formed with said resin composition, cured resin pattern, semiconductor device in which same is used, and method for manufacturing same - Google Patents
Positive-type photosensitive resin composition, uncured resin pattern formed with said resin composition, cured resin pattern, semiconductor device in which same is used, and method for manufacturing same Download PDFInfo
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- TW201718711A TW201718711A TW105128347A TW105128347A TW201718711A TW 201718711 A TW201718711 A TW 201718711A TW 105128347 A TW105128347 A TW 105128347A TW 105128347 A TW105128347 A TW 105128347A TW 201718711 A TW201718711 A TW 201718711A
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- 239000011347 resin Substances 0.000 title claims abstract description 165
- 229920005989 resin Polymers 0.000 title claims abstract description 165
- 239000011342 resin composition Substances 0.000 title claims abstract description 54
- 239000004065 semiconductor Substances 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title abstract description 27
- 239000002243 precursor Substances 0.000 claims abstract description 65
- -1 quinonediazide compound Chemical class 0.000 claims abstract description 39
- 150000004985 diamines Chemical class 0.000 claims abstract description 38
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 24
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 23
- 150000000000 tetracarboxylic acids Chemical class 0.000 claims abstract description 22
- 238000007772 electroless plating Methods 0.000 claims abstract description 19
- 125000004427 diamine group Chemical group 0.000 claims abstract description 18
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 8
- 230000002378 acidificating effect Effects 0.000 claims abstract description 7
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 6
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 claims abstract description 5
- 125000002619 bicyclic group Chemical group 0.000 claims abstract description 4
- 125000005842 heteroatom Chemical group 0.000 claims abstract description 4
- 125000002950 monocyclic group Chemical group 0.000 claims abstract description 4
- 229910052751 metal Inorganic materials 0.000 claims description 41
- 239000002184 metal Substances 0.000 claims description 39
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 25
- 229910045601 alloy Inorganic materials 0.000 claims description 14
- 239000000956 alloy Substances 0.000 claims description 14
- 239000010931 gold Substances 0.000 claims description 14
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 13
- 229910052759 nickel Inorganic materials 0.000 claims description 13
- 238000009713 electroplating Methods 0.000 claims description 11
- 230000004907 flux Effects 0.000 claims description 11
- 229910052737 gold Inorganic materials 0.000 claims description 11
- 229910000838 Al alloy Inorganic materials 0.000 claims description 10
- 238000007747 plating Methods 0.000 claims description 8
- 238000006798 ring closing metathesis reaction Methods 0.000 claims description 8
- 239000003431 cross linking reagent Substances 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910000679 solder Inorganic materials 0.000 claims description 6
- 229910005965 SO 2 Inorganic materials 0.000 claims description 5
- 229920000768 polyamine Polymers 0.000 claims description 4
- 239000011241 protective layer Substances 0.000 claims description 4
- 125000004151 quinonyl group Chemical group 0.000 claims description 3
- 150000002466 imines Chemical class 0.000 claims description 2
- 239000000126 substance Substances 0.000 abstract description 34
- 238000004380 ashing Methods 0.000 abstract description 24
- 239000007864 aqueous solution Substances 0.000 abstract description 18
- 230000035945 sensitivity Effects 0.000 abstract description 12
- 229920001721 polyimide Polymers 0.000 abstract description 9
- 239000004642 Polyimide Substances 0.000 abstract description 8
- 239000000203 mixture Substances 0.000 abstract description 8
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052753 mercury Inorganic materials 0.000 abstract description 4
- IPZJQDSFZGZEOY-UHFFFAOYSA-N dimethylmethylene Chemical compound C[C]C IPZJQDSFZGZEOY-UHFFFAOYSA-N 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 description 51
- 238000003786 synthesis reaction Methods 0.000 description 49
- 239000000758 substrate Substances 0.000 description 39
- 239000000243 solution Substances 0.000 description 27
- 150000001875 compounds Chemical group 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 239000002253 acid Substances 0.000 description 18
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 16
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- 239000002981 blocking agent Substances 0.000 description 14
- 239000000843 powder Substances 0.000 description 14
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 13
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 13
- 238000011156 evaluation Methods 0.000 description 13
- 235000012431 wafers Nutrition 0.000 description 13
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 12
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 12
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 11
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 11
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical group [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 11
- 239000010410 layer Substances 0.000 description 11
- QQGYZOYWNCKGEK-UHFFFAOYSA-N 5-[(1,3-dioxo-2-benzofuran-5-yl)oxy]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(OC=2C=C3C(=O)OC(C3=CC=2)=O)=C1 QQGYZOYWNCKGEK-UHFFFAOYSA-N 0.000 description 10
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 10
- 239000005011 phenolic resin Substances 0.000 description 10
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 10
- 239000002966 varnish Substances 0.000 description 10
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 9
- 239000003513 alkali Substances 0.000 description 9
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 9
- ZSXGLVDWWRXATF-UHFFFAOYSA-N N,N-dimethylformamide dimethyl acetal Chemical compound COC(OC)N(C)C ZSXGLVDWWRXATF-UHFFFAOYSA-N 0.000 description 8
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 150000002148 esters Chemical class 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- WTFAGPBUAGFMQX-UHFFFAOYSA-N 1-[2-[2-(2-aminopropoxy)propoxy]propoxy]propan-2-amine Chemical compound CC(N)COCC(C)OCC(C)OCC(C)N WTFAGPBUAGFMQX-UHFFFAOYSA-N 0.000 description 6
- WTQZSMDDRMKJRI-UHFFFAOYSA-N 4-diazoniophenolate Chemical class [O-]C1=CC=C([N+]#N)C=C1 WTQZSMDDRMKJRI-UHFFFAOYSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 6
- 229910052707 ruthenium Inorganic materials 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 238000004544 sputter deposition Methods 0.000 description 6
- 150000008065 acid anhydrides Chemical class 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
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- 238000011161 development Methods 0.000 description 5
- 230000018109 developmental process Effects 0.000 description 5
- 230000001747 exhibiting effect Effects 0.000 description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
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- 238000003756 stirring Methods 0.000 description 5
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- OJASMMNWWIJWFK-KUSCCAPHSA-N (3r)-1-[[4-[[(3r)-3-(diethylcarbamoyl)piperidin-1-yl]methyl]phenyl]methyl]-n,n-diethylpiperidine-3-carboxamide;dihydrobromide Chemical group Br.Br.C1[C@H](C(=O)N(CC)CC)CCCN1CC(C=C1)=CC=C1CN1C[C@H](C(=O)N(CC)CC)CCC1 OJASMMNWWIJWFK-KUSCCAPHSA-N 0.000 description 4
- MSTZGVRUOMBULC-UHFFFAOYSA-N 2-amino-4-[2-(3-amino-4-hydroxyphenyl)-1,1,1,3,3,3-hexafluoropropan-2-yl]phenol Chemical compound C1=C(O)C(N)=CC(C(C=2C=C(N)C(O)=CC=2)(C(F)(F)F)C(F)(F)F)=C1 MSTZGVRUOMBULC-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
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- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
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- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
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- 229940057867 methyl lactate Drugs 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- YKYONYBAUNKHLG-UHFFFAOYSA-N n-Propyl acetate Natural products CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 1
- YNDRMAAWTXUJPV-UHFFFAOYSA-N n-cyclohexyl-2-methylidenecyclohexan-1-amine Chemical compound C=C1CCCCC1NC1CCCCC1 YNDRMAAWTXUJPV-UHFFFAOYSA-N 0.000 description 1
- KQSABULTKYLFEV-UHFFFAOYSA-N naphthalene-1,5-diamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1N KQSABULTKYLFEV-UHFFFAOYSA-N 0.000 description 1
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- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- GEVPUGOOGXGPIO-UHFFFAOYSA-N oxalic acid;dihydrate Chemical compound O.O.OC(=O)C(O)=O GEVPUGOOGXGPIO-UHFFFAOYSA-N 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 150000002941 palladium compounds Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
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- 238000009832 plasma treatment Methods 0.000 description 1
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- 239000003880 polar aprotic solvent Substances 0.000 description 1
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- 229920005575 poly(amic acid) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
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- 108010026466 polyproline Proteins 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 229940090181 propyl acetate Drugs 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical group CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 1
- JRDBISOHUUQXHE-UHFFFAOYSA-N pyridine-2,3,5,6-tetracarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)N=C1C(O)=O JRDBISOHUUQXHE-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000007363 ring formation reaction Methods 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- KJVQYDYPDFFJMP-UHFFFAOYSA-N sulfamethylthiazole Chemical group CC1=CSC(NS(=O)(=O)C=2C=CC(N)=CC=2)=N1 KJVQYDYPDFFJMP-UHFFFAOYSA-N 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- BFFLLBPMZCIGRM-MRVPVSSYSA-N tert-butyl (2r)-2-(hydroxymethyl)pyrrolidine-1-carboxylate Chemical compound CC(C)(C)OC(=O)N1CCC[C@@H]1CO BFFLLBPMZCIGRM-MRVPVSSYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 125000003718 tetrahydrofuranyl group Chemical group 0.000 description 1
- 125000005942 tetrahydropyridyl group Chemical group 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
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- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- MAKDTFFYCIMFQP-UHFFFAOYSA-N titanium tungsten Chemical compound [Ti].[W] MAKDTFFYCIMFQP-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- IIYFAKIEWZDVMP-UHFFFAOYSA-N tridecane Chemical compound CCCCCCCCCCCCC IIYFAKIEWZDVMP-UHFFFAOYSA-N 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
- G03F7/168—Finishing the coated layer, e.g. drying, baking, soaking
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/40—Treatment after imagewise removal, e.g. baking
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
- H01L21/0274—Photolithographic processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/283—Deposition of conductive or insulating materials for electrodes conducting electric current
- H01L21/288—Deposition of conductive or insulating materials for electrodes conducting electric current from a liquid, e.g. electrolytic deposition
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/10—Bump connectors ; Manufacturing methods related thereto
- H01L24/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/42—Wire connectors; Manufacturing methods related thereto
- H01L24/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/11—Manufacturing methods
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/484—Connecting portions
- H01L2224/48463—Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Manufacturing & Machinery (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Materials For Photolithography (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Abstract
Description
本發明係關於一種正型感光性樹脂組成物、藉由該樹脂組成物所形成之未硬化的樹脂圖案、硬化樹脂圖案、及使用其之半導體裝置及其製造方法。詳細而言,本發明係關於一種可適當使用於半導體元件之表面保護膜、層間絕緣膜、有機場效發光元件的絕緣層等之正型感光性樹脂組成物。 The present invention relates to a positive photosensitive resin composition, an uncured resin pattern formed by the resin composition, a cured resin pattern, and a semiconductor device using the same and a method for producing the same. More specifically, the present invention relates to a positive photosensitive resin composition which can be suitably used for a surface protective film of a semiconductor element, an interlayer insulating film, an insulating layer of an organic light-emitting element, and the like.
半導體元件之表面保護膜或層間絕緣膜、有機場效發光元件的絕緣層或TFT基板的平坦化膜中係廣泛使用耐熱性或機械特性等均佳之聚醯亞胺系樹脂、聚苯并唑系樹脂、聚醯胺醯亞胺系樹脂。以往係採取首先以對有機溶劑之溶解性高的耐熱性樹脂前驅物之狀態進行塗膜形成後,將酚醛樹脂等,使用作為基礎之光阻,進行形成所需的圖案之加工,使該前驅物進行加熱硬化,藉此方式而成為不溶、不熔的耐熱性樹脂之方法。 In the surface protective film or the interlayer insulating film of the semiconductor element, the insulating layer of the organic light-emitting element, or the flattening film of the TFT substrate, a polyimide resin or a polybenzoic acid having excellent heat resistance or mechanical properties is widely used. An azole resin or a polyamidoximine resin. In the past, a coating film was first formed in a state of a heat-resistant resin precursor having high solubility in an organic solvent, and a phenol resin or the like was used as a base resist to form a desired pattern, and the precursor was formed. A method in which the material is heat-hardened, thereby becoming an insoluble or infusible heat-resistant resin.
近年來正圖謀藉由使用可進行其自身形成所需的圖案之加工的負型、正型的感光性樹脂組成物實現光阻步驟之簡略化。 In recent years, it has been attempted to simplify the photoresist step by using a negative-type, positive-type photosensitive resin composition which can process a pattern required for its own formation.
而且,從電子設備之小型輕量化、高機能化、低價格化之觀點,係增加以無電解電鍍,在半導體晶圓的焊墊部形成鎳及金層之將無電解電鍍步驟導入的表面實裝型半導體晶圓。在該無電解電鍍步驟中,有以pH為12以上的強鹼性水溶液進行處理的鋅酸鹽處理,且需要對強鹼性水溶液之耐性佳的正型感光性樹脂組成物。 In addition, from the viewpoints of miniaturization, weight reduction, high performance, and low cost of electronic equipment, the surface of the electroless plating step is introduced by electroless plating to form nickel and gold layers in the pad portion of the semiconductor wafer. Mounting semiconductor wafers. In the electroless plating step, there is a zincate treatment which is treated with a strong alkaline aqueous solution having a pH of 12 or more, and a positive photosensitive resin composition which is excellent in resistance to a strong alkaline aqueous solution is required.
然後,以往的正型感光性樹脂組成物中,對汞燈之i射線為高感度,且進一步同時滿足強鹼性水溶液耐性佳的性能係為困難。特別是在將鋁焊墊周圍部覆蓋硬化樹脂圖案的結構中,有在鋁焊墊與硬化樹脂圖案之間產生剝離,且可靠度下降的課題。 In the conventional positive-type photosensitive resin composition, it is difficult to achieve high sensitivity to the i-ray of the mercury lamp and further satisfy the performance of the strong alkaline aqueous solution. In particular, in the structure in which the periphery of the aluminum pad is covered with the cured resin pattern, peeling occurs between the aluminum pad and the cured resin pattern, and the reliability is lowered.
相對於如前述的課題,係提出包含鹼可溶性樹脂與感光劑及熱鹼產生劑的正型感光性樹脂組成物(參照專利文獻1)、包含羥基苯乙烯樹脂、特定之酚樹脂、光酸產生劑及溶劑的正型感光性樹脂組成物(參照專利文獻2)、包含鹼可溶性樹脂與光酸產生劑及溶劑,而且硬化後之玻璃轉化溫度為200℃以上且內部應力為40MPa以下之正型感光性樹脂組成物(參照專利文獻3)。 In the above-mentioned problem, a positive photosensitive resin composition containing an alkali-soluble resin, a photosensitive agent, and a hot alkali generating agent is proposed (see Patent Document 1), and a hydroxystyrene resin, a specific phenol resin, and a photoacid are produced. A positive photosensitive resin composition of a solvent and a solvent (refer to Patent Document 2), a positive type containing an alkali-soluble resin, a photoacid generator, and a solvent, and a glass transition temperature after curing of 200 ° C or more and an internal stress of 40 MPa or less A photosensitive resin composition (refer patent document 3).
專利文獻1 日本特開2013-152381號公報(第1-2頁) Patent Document 1 Japanese Patent Laid-Open Publication No. 2013-152381 (page 1-2)
專利文獻2 日本特開2014-211517號公報(第1-3頁) Patent Document 2 Japanese Patent Laid-Open Publication No. 2014-211517 (page 1-3)
專利文獻3 日本特開2015-7674號公報(第1-3頁) Patent Document 3 Japanese Patent Laid-Open Publication No. 2015-7674 (page 1-3)
然而,在實際之製造中,為了提升鋅酸鹽處理之良率,在無電解電鍍步驟前進行O2灰化步驟,除去焊墊開口部的殘渣。 However, in actual manufacturing, in order to improve the yield of the zincate treatment, an O 2 ashing step is performed before the electroless plating step to remove the residue of the opening of the pad.
以往的技術中,因為樹脂的O2灰化耐性不足夠,所以存在有利用之後的無電解電鍍步驟之鋅酸鹽處理,在鋁焊墊與硬化樹脂圖案之間產生剝離的課題。 In the prior art, since the O 2 ashing resistance of the resin is not sufficient, there is a problem that the zincate treatment by the electroless plating step after the use causes peeling between the aluminum pad and the cured resin pattern.
本發明為鑑於上述課題而成者,目的在於提供一種正型感光性樹脂組成物,其對汞燈之i射線為高感度,且相對於強酸性水溶液、強鹼性水溶液之耐化學性優異,特別是在經由O2灰化的無電解電鍍步驟中,也可得到與鋁焊墊之密合可靠度優異的硬化樹脂圖案;利用其樹脂組成物之樹脂圖案、及使用其之半導體之製造方法。 The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a positive photosensitive resin composition which is highly sensitive to i-rays of a mercury lamp and excellent in chemical resistance with respect to a strongly acidic aqueous solution or a strong alkaline aqueous solution. In particular, in the electroless plating step of ashing by O 2 , a cured resin pattern excellent in adhesion reliability to an aluminum pad, a resin pattern using the resin composition, and a method of manufacturing a semiconductor using the same can be obtained. .
為了解決上述的課題,本發明的正型感光性樹脂組成物具有下述的構成。 In order to solve the above problems, the positive photosensitive resin composition of the present invention has the following constitution.
[1]一種正型感光性樹脂組成物,其係含有(a)鹼可溶性樹脂、及(b)醌二疊氮化合物,該(a)鹼可溶性樹脂包含(a1)聚醯亞胺前驅物,其係在全四羧酸殘基中具有通式(1)所示之四羧酸的殘基5~50莫耳%,在全二胺殘基中具有通式(2)所示之二胺的殘基10~80莫耳%,並且在全二胺殘基中具有通式(3)所示之二胺的殘基10~90莫耳%之聚醯亞胺前驅物、及/或(a2)對應於該(a1)的聚醯亞胺。 [1] A positive photosensitive resin composition comprising (a) an alkali-soluble resin and (b) a quinonediazide compound, wherein the (a) alkali-soluble resin comprises (a1) a polyimide precursor, It has 5 to 50 mol% of a residue of a tetracarboxylic acid represented by the general formula (1) in a tetracarboxylic acid residue, and has a diamine represented by the general formula (2) in a total diamine residue. a residue having a residue of 10 to 80 mol% and having a residue of 10 to 90 mol% of a residue of the diamine represented by the general formula (3) in the total diamine residue, and/or ( A2) corresponds to the polyimine of (a1).
(通式(1)中,A表示未包含雜原子之4價的單環式或二環式之芳香族烴基,且亦可使用2種以上。) (In the formula (1), A represents a tetravalent monocyclic or bicyclic aromatic hydrocarbon group which does not contain a hetero atom, and two or more kinds thereof may be used.)
(通式(2)中,B表示選自於O、S、SO2、CH2、CH(CH3)、C(CH3)2、及C(CF3)2的基,且亦可使用該等2種以上。) (In the formula (2), B represents a group selected from O, S, SO 2 , CH 2 , CH(CH 3 ), C(CH 3 ) 2 , and C(CF 3 ) 2 , and may also be used. These two or more.)
[2]如[1]記載之正型感光性樹脂組成物,其係包含(a1)之聚醯亞胺前驅物作為該(a)鹼可溶性樹脂,且醯亞胺環閉環率為5~25%。 [2] The positive photosensitive resin composition according to [1], which comprises the polyazonia precursor of (a1) as the (a) alkali-soluble resin, and the ring closure ratio of the ruthenium ring is 5 to 25 %.
[3]如[1]或[2]記載之正型感光性樹脂組成物,其係更含有(c)熱交聯劑。 [3] The positive photosensitive resin composition according to [1] or [2], further comprising (c) a thermal crosslinking agent.
[4]一種未硬化之樹脂圖案,其係由如[1]至[3]中任一項記載之正型感光性樹脂組成物形成。 [4] An unhardened resin pattern formed of the positive photosensitive resin composition according to any one of [1] to [3].
[5]一種硬化樹脂圖案,其係將如[4]記載之未硬化之樹脂圖案硬化而得到。 [5] A cured resin pattern obtained by curing an unhardened resin pattern as described in [4].
[6]一種半導體裝置,其係於半導體元件上配置如[5]記載之硬化樹脂圖案。 [6] A semiconductor device in which a cured resin pattern as described in [5] is disposed on a semiconductor element.
[7]如[6]記載之半導體裝置,其中該硬化樹脂圖案具有開口部,且該開口部之至少一個配置於具有鋁或鋁合金的焊墊之上部。 [7] The semiconductor device according to [6], wherein the cured resin pattern has an opening, and at least one of the openings is disposed on an upper portion of the pad having aluminum or an aluminum alloy.
[8]如[7]記載之半導體裝置,其中凸塊下金屬(Under Bump Metal)係配置於該具有鋁或鋁合金的焊墊之上部。 [8] The semiconductor device according to [7], wherein the under bump metal is disposed on the upper portion of the pad having aluminum or an aluminum alloy.
[9]如[8]記載之半導體裝置,其中該凸塊下金屬具有鎳元素60質量%以上99.9質量%以下。 [9] The semiconductor device according to [8], wherein the under bump metal has a nickel element content of 60% by mass or more and 99.9% by mass or less.
[10]如[8]或[9]記載之半導體裝置,其係於該凸塊下金屬之表面具有金元素的保護層。 [10] The semiconductor device according to [8] or [9], which is a protective layer having a gold element on a surface of the metal under the bump.
[11]如[8]至[10]中任一項記載之半導體裝置,其中該具有鋁或鋁合金的焊墊與外部電極隔著該凸塊下金屬,藉由焊料凸塊、金導線、及銅導線中之任一者而連接。 [11] The semiconductor device according to any one of [8] to [10] wherein the pad having aluminum or aluminum alloy and the external electrode are interposed between the under bump metal, by solder bumps, gold wires, And connected to any of the copper wires.
[12]如[6]至[11]中任一項記載之半導體裝置,其中該硬化樹脂圖案的厚度為3.0μm以上15.0μm以下。 [12] The semiconductor device according to any one of [6] to [11] wherein the thickness of the cured resin pattern is from 3.0 μm to 15.0 μm.
[13]一種半導體裝置之製造方法,其係製造如[6]至[12]中任一項記載之半導體裝置之方法,包含選自下列一種以上的步驟: 將具有該硬化樹脂圖案的該半導體元件,以pH為2以下的強酸性液體進行處理的步驟;以pH為12以上的強鹼性液體進行處理的步驟;以焊劑液進行處理的步驟、以電解電鍍液進行處理的步驟;及以無電解電鍍液進行處理的步驟之1種以上的步驟。 [13] A method of manufacturing a semiconductor device according to any one of [6] to [12], comprising a step of one or more of the following: a step of treating the semiconductor element having the cured resin pattern with a strongly acidic liquid having a pH of 2 or less; a step of treating with a strong alkaline liquid having a pH of 12 or more; a step of treating with a flux liquid; a step of treating the plating solution; and a step of one or more steps of the step of treating the electroless plating solution.
[14]如[13]記載之半導體裝置之製造方法,其中該液為電解電鍍液或無電解電鍍液,其進一步包含使第1種的金屬或合金電鍍成長的步驟;及與第1種不同之第2種的金屬或合金電鍍成長的步驟。 [14] The method for producing a semiconductor device according to [13], wherein the liquid is an electrolytic plating solution or an electroless plating solution, further comprising a step of growing a first metal or alloy; and different from the first The second metal or alloy plating step is grown.
本發明的正型感光性樹脂組成物,對i射線為高感度,相對於強酸性水溶液、強鹼性水溶液之耐化學性優異,特別是在O2灰化後的無電解電鍍步驟中,也可得到與鋁焊墊之密合可靠度優異的樹脂圖案及使用其之半導體。 The positive photosensitive resin composition of the present invention is highly sensitive to i-rays, and is excellent in chemical resistance with respect to a strongly acidic aqueous solution or a strongly alkaline aqueous solution, particularly in an electroless plating step after O 2 ashing. A resin pattern excellent in adhesion reliability to an aluminum pad and a semiconductor using the same can be obtained.
1‧‧‧硬化樹脂圖案 1‧‧‧ hardened resin pattern
2‧‧‧半導體元件 2‧‧‧Semiconductor components
3A‧‧‧凸塊下金屬(主材) 3A‧‧‧Under bump metal (main material)
3B‧‧‧凸塊下金屬(表面材) 3B‧‧‧Under bump metal (surface material)
4‧‧‧電極焊墊 4‧‧‧Electrode pads
5‧‧‧焊料凸塊 5‧‧‧ solder bumps
6‧‧‧金屬導線 6‧‧‧Metal wire
第1圖為表示本發明的半導體裝置之一例的剖面之示意圖。 Fig. 1 is a schematic view showing a cross section of an example of a semiconductor device of the present invention.
第2圖為表示本發明的半導體裝置之另一例的剖面之示意圖。 Fig. 2 is a schematic view showing a cross section of another example of the semiconductor device of the present invention.
本發明的正型感光性樹脂組成物係含有(a)鹼可溶性樹脂、及(b)醌二疊氮化合物,該(a)鹼可溶性樹 脂包含(a1)聚醯亞胺前驅物,其係在全四羧酸殘基中具有前述通式(1)所示之四羧酸的殘基5~50莫耳%,在全二胺殘基中具有前述通式(2)所示之二胺的殘基10~80莫耳%,並且在全二胺殘基中具有前述通式(3)所示之二胺的殘基10~90莫耳%之聚醯亞胺前驅物、及/或(a2)對應於該(a1)的聚醯亞胺。在此,對應於(a1)的聚醯亞胺係作為表示(a1)閉環,且成為聚醯亞胺者。方便上,下文係將「(a1)之結構的聚醯亞胺前驅物及/或(a2)之結構的聚醯亞胺」標記為「(a1,2)的聚醯亞胺(前驅物)」,將「聚醯亞胺前驅物及/或聚醯亞胺」標記為「聚醯亞胺(前驅物)」,並將構成「(a1,2)的聚醯亞胺(前驅物)」的四羧酸之殘基及二胺之殘基標記為「(a1,2)的聚醯亞胺(前驅物)之單體殘基」。 The positive photosensitive resin composition of the present invention contains (a) an alkali-soluble resin, and (b) a quinonediazide compound, the (a) alkali-soluble tree The lipid comprises (a1) a polyimine precursor which has a residue of 5 to 50 mol% of the tetracarboxylic acid represented by the above formula (1) in the tetracarboxylic acid residue, and is present in the total diamine residue. The residue having the diamine represented by the above formula (2) has a residue of 10 to 80 mol%, and has a residue of 10 to 90 of the diamine represented by the above formula (3) in the entire diamine residue. The mol% of the polyimide precursor and/or (a2) corresponds to the polyimine of (a1). Here, the polyimine corresponding to (a1) is a closed ring of (a1) and is a polyimine. Conveniently, the following is a description of "polyimine precursor of structure (a1) and / or polyimine of structure of (a2)" as "polyamide (precursor) of (a1,2)" "Polyimide precursor and/or polyimine" is labeled as "polyimine (precursor)" and will constitute "(a1,2) polyimine (precursor)" The residue of the tetracarboxylic acid and the residue of the diamine are labeled as "monomer residues of the polyethylenimine (precursor) of (a1,2)".
本發明中,作為(a)鹼可溶性樹脂包含之(a1,2)的聚醯亞胺(前驅物)之單體殘基與此等之比率係為重要,且以下敘述推定之其機制與較佳的比率。 In the present invention, the ratio of the monomer residue of the polyazinamide (precursor) of (a1, 2) contained in (a) the alkali-soluble resin is important, and the mechanism and ratio of the estimation are as follows. Good ratio.
在(a1,2)的聚醯亞胺(前驅物)包含之前述通式(1)所示的四羧酸之殘基為剛直且未包含其它的官能基,可在O2灰化時抑制樹脂膜之表面氧化,且根據前述可抑制O2灰化後之耐化學性惡化。 The polycarboxylic acid (precursor) of (a1, 2) contains a residue of the tetracarboxylic acid represented by the above formula (1) which is rigid and does not contain other functional groups, and can be inhibited when O 2 is ashed. The surface of the resin film is oxidized, and deterioration of chemical resistance after ashing of O 2 can be suppressed according to the foregoing.
前述通式(1)所示的四羧酸之殘基,從展現O2灰化時的樹脂膜之表面氧化抑制效果之觀點,在全四羧酸殘基中包含5莫耳%以上較佳,包含7莫耳%以上更佳,包含9莫耳%以上特佳。另一方面,從維持高感度之觀點,全四羧酸殘基中之50莫耳%以下較佳,45莫耳 %以下更佳,40莫耳%以下進一步更佳。除此以外的四羧酸殘基,亦可使用通式(1)所示者以外之任一者。 The residue of the tetracarboxylic acid represented by the above formula (1) is preferably 5 mol% or more in the total tetracarboxylic acid residue from the viewpoint of exhibiting the surface oxidation inhibiting effect of the resin film when O 2 is ashed. It is more preferably 7 mol% or more, and more preferably 9 mol% or more. On the other hand, from the viewpoint of maintaining high sensitivity, 50 mol% or less of the total tetracarboxylic acid residue is preferable, 45 mol% or less is more preferable, and 40 mol% or less is further more preferable. Any other than the above-described tetracarboxylic acid residue may be used in any of the formula (1).
在(a1,2)的聚醯亞胺(前驅物)包含之前述通式(2)所示的二胺之殘基為雙核體之比較低的分子,但相較於使用分子量更大的二胺時,可將(a1,2)的聚醯亞胺(前驅物)樹脂全體之醯亞胺(前驅物)單元的比率維持為高,此與前述通式(1)之殘基同樣可在O2灰化時抑制樹脂膜之表面氧化,且根據前述可抑制O2灰化後之耐化學性惡化。而且,前述通式(2)所示的二胺之殘基中,也有抑制隔斷分子內之2個苯環的π共軛系導致之光吸收的效果,且抑制曝光時的感度之下降,該等可對兼具O2灰化後的耐化學性與高感度產生影響。 The polyamine imine (precursor) of (a1, 2) contains a residue of the diamine represented by the above formula (2) which is a relatively low molecule of the dinuclear body, but is larger than the molecular weight of the second In the case of an amine, the ratio of the quinone imine (precursor) unit of the entire polyimine (precursor) resin of (a1, 2) can be maintained high, which is similar to the residue of the above formula (1). O 2 ashing suppresses surface oxidation of the resin film, and according to the above, chemical resistance deterioration after O 2 ashing can be suppressed. Further, among the residues of the diamine represented by the above formula (2), there is also an effect of suppressing light absorption by the π-conjugated system of two benzene rings in the blocking molecule, and suppressing a decrease in sensitivity at the time of exposure. The same can affect the chemical resistance and high sensitivity after the O 2 ashing.
前述通式(2)所示的二胺之殘基,從展現O2灰化時的樹脂膜之表面氧化抑制效果之觀點,在全二胺殘基中包含10莫耳%以上較佳,包含12莫耳%以上更佳,包含15莫耳%以上特佳。另一方面,從維持高感度之觀點,全二胺殘基中之80莫耳%以下較佳,70莫耳%以下更佳,60莫耳%以下進一步更佳,50莫耳%以下特佳。 The residue of the diamine represented by the above formula (2) is preferably contained in the total diamine residue in an amount of 10 mol% or more from the viewpoint of exhibiting the surface oxidation inhibiting effect of the resin film when O 2 is ashed. 12% or more is more preferable, and more than 15% by mole is particularly good. On the other hand, from the viewpoint of maintaining high sensitivity, 80 mol% or less of the total diamine residue is preferable, 70 mol% or less is more preferable, 60 mol% or less is further more preferable, and 50 mol% or less is particularly preferable. .
在(a1,2)的聚醯亞胺(前驅物)包含之前述通式(3)所示的二胺之殘基,對樹脂(a1,2)的聚醯亞胺(前驅物)賦予適當的鹼顯影性、有機溶劑可溶性,可將正型感光性樹脂組成物高感度化,且提升保存安定性。通式(3)所示的二胺之殘基,從展現高感度化及保存安定性提升的效果之觀點,在全二胺殘基中包含10莫耳%以上較 佳,包含15莫耳%以上更佳,包含20莫耳%以上進一步更佳,包含25莫耳%以上特佳。另一方面,從抑制O2灰化後的耐化學性惡化之觀點,全二胺殘基中之90莫耳%以下較佳,85莫耳%以下更佳,80莫耳%以下進一步更佳,75莫耳%以下特佳。 The polyamine (precursor) of (a1, 2) contains the residue of the diamine represented by the above formula (3), and the polyethylenimine (precursor) of the resin (a1, 2) is appropriately given. The alkali developability and the organic solvent are soluble, and the positive photosensitive resin composition can be highly sensitive and the storage stability can be improved. The residue of the diamine represented by the formula (3) contains 10 mol% or more, and 15 mol% in the total diamine residue from the viewpoint of exhibiting high sensitivity and improvement in storage stability. More preferably, it is further preferably 20 mol% or more, and more preferably 25 mol% or more. On the other hand, from the viewpoint of suppressing deterioration of chemical resistance after O 2 ashing, 90 mol% or less of the total diamine residue is preferable, 85 mol% or less is more preferable, and 80 mol% or less is further more preferable. , 75 mol% or less is particularly good.
在(a1,2)的聚醯亞胺(前驅物)中,前述通式(2)所示的二胺之殘基與前述式(3)所示的二胺之殘基的總量為全二胺殘基中之20~100莫耳%。藉由為20莫耳%以上,可高感度與抑制O2灰化後之耐化學性惡化,從該觀點,較佳為30莫耳%以上,更佳為35莫耳%以上,進一步更佳為40莫耳%以上。 In the polyimine (precursor) of (a1, 2), the total amount of the residue of the diamine represented by the above formula (2) and the residue of the diamine represented by the above formula (3) is 20 to 100 mol% of the diamine residue. When it is 20 mol% or more, the high sensitivity and the deterioration of the chemical resistance after the ashing of O 2 can be suppressed. From this viewpoint, it is preferably 30 mol% or more, more preferably 35 mol% or more, and further preferably. It is 40% or more.
在(a1,2)的聚醯亞胺(前驅物)所含之前述通式(1)的結構中,A表示未包含雜原子之4價的單環式或二環式之芳香族烴基。作為該等之芳香族烴基,可舉出源自苯環、環十四庚烯環、環十八壬烯環、萘環、及薁環的基等,但並沒有限定於該等。其中,從化學安定性之觀點,尤可使用源自苯環、萘環、及薁環的基。 In the structure of the above formula (1) contained in the polyimine (precursor) of (a1, 2), A represents a tetravalent monocyclic or bicyclic aromatic hydrocarbon group which does not contain a hetero atom. Examples of the aromatic hydrocarbon group include a group derived from a benzene ring, a cyclotetradecene ring, a cyclooctadecene ring, a naphthalene ring, and an anthracene ring, but are not limited thereto. Among them, a group derived from a benzene ring, a naphthalene ring, and an anthracene ring can be used from the viewpoint of chemical stability.
作為前述通式(1)之較佳例,例如,可舉出下述(A-1)群組的結構,但並沒有限定於該等,又,亦可使用該等2種以上。 The preferred embodiment of the above-mentioned general formula (1) is, for example, the following (A-1) group, but it is not limited thereto, and two or more of these may be used.
該等之中,作為特佳的結構,可舉出下述(A-2)群組的結構,且亦可使用該等2種以上。 Among these, as a particularly preferable structure, the following (A-2) group structure can be mentioned, and these two types or more can also be used.
在(a1,2)的聚醯亞胺(前驅物)所含之前述通式(2)的結構中,B表示選自於O、S、SO2、CH2、CH(CH3)、C(CH3)2、及C(CF3)2的基,且亦可使用該等2種以上。作為B之較佳例,可舉出O、S、SO2、CH2、C(CF3)2,作為特佳例,可舉出O、S、SO2、CH2。 In the structure of the above formula (2) contained in the polyimine (precursor) of (a1, 2), B represents a group selected from O, S, SO 2 , CH 2 , CH(CH 3 ), C (CH 3 ) 2 and C(CF 3 ) 2 may be used, and two or more of these may be used. Preferred examples of B include O, S, SO 2 , CH 2 and C(CF 3 ) 2 , and particularly preferred examples thereof include O, S, SO 2 and CH 2 .
作為本發明的鹼可溶性樹脂之(a)鹼可溶性樹脂,可舉出例如,聚醯亞胺、聚苯并唑、聚醯胺醯亞胺、或是此等之前驅物、或此等之共聚物、含羧基的樹脂、甚至酚醛、聚羥基苯乙烯、及可溶性酚醛等之酚 樹脂,但並沒有限定於該等。(a1,2)的聚醯亞胺(前驅物)也包含於該等。(a1,2)的聚醯亞胺(前驅物),亦可為該等之樹脂的共聚物。又,亦可含有該等之樹脂2種以上。 The (a) alkali-soluble resin which is the alkali-soluble resin of the present invention may, for example, be a polyimine or a polybenzoate. An azole, a polyamidamine, or a precursor thereof, or a copolymer of the same, a carboxyl group-containing resin, or even a phenolic resin such as phenolic, polyhydroxystyrene, or soluble phenolic, but is not limited thereto. These are the same. Polyimine (precursor) of (a1, 2) is also included in these. The polyimine (precursor) of (a1, 2) may also be a copolymer of the resins. Further, two or more kinds of these resins may be contained.
使用非相當於(a1,2)的聚醯亞胺(前驅物)之鹼可溶性樹脂時,以維持O2灰化後的耐化學性為前提,其含量係(a)鹼可溶性樹脂全體之60質量%以下較佳,50質量%以下更佳,45質量%以下進一步更佳。其中,含羧基的樹脂、酚醛、聚羥基苯乙烯、可溶性酚醛等之酚樹脂在O2灰化後之耐化學性與其它相比較低,因此較佳的使用量為(a)鹼可溶性樹脂全體之45質量%以下,更佳為40質量%以下,特佳為35質量%以下。 When an alkali-soluble resin which is not equivalent to (a1, 2) polyimine (precursor) is used, it is premised on maintaining the chemical resistance after ashing of O 2 , and the content thereof is (a) 60% of the total alkali-soluble resin. The mass % or less is more preferably 50% by mass or less, and more preferably 45% by mass or less. Among them, a phenol resin such as a carboxyl group-containing resin, a phenol resin, a polyhydroxystyrene, or a soluble phenolic resin has a lower chemical resistance after ashing with O 2 than the others, and therefore a preferred use amount is (a) an alkali-soluble resin. It is 45 mass% or less, more preferably 40 mass% or less, and particularly preferably 35 mass% or less.
就尤可使用作為本發明的(a)鹼可溶性樹脂之聚醯亞胺前驅物而言,可舉出聚醯胺酸、聚醯胺酸酯、聚醯胺酸醯胺、聚異醯亞胺等。例如,聚醯胺酸,可使四羧酸、對應的四羧酸二酐等與二胺、對應的二異氰酸酯化合物、三甲基矽烷化二胺進行反應而得到。為了成為適當的分子量,可將二胺之一部分以作為封端劑之單胺取代,亦可同樣地將四羧酸二酐之一部分以作為封端劑之酸酐、單酸氯化合物、單活性酯化合物取代。又,聚醯胺酸酯,可藉由以上述的方法使用四羧酸二酯二氯化物代替四羧酸的方法;或以上述的方法,對於得到的聚醯胺酸,使用N,N-二甲基甲醯胺二甲基縮醛、N,N-二甲基甲醯胺二乙基縮醛等習知的烷酯化劑,將羧酸之一部分或全部烷酯化而得到。聚醯亞胺,例如,可藉由將以上述的方法得到之聚醯胺酸,以加熱或酸或鹼等之化學處理進行脫水閉環而得到。 The polyamidene precursor which is particularly useful as the (a) alkali-soluble resin of the present invention may, for example, be a poly-proline, a polyphthalate, a polyamidamine or a polyisosine. Wait. For example, polylysine can be obtained by reacting a tetracarboxylic acid, a corresponding tetracarboxylic dianhydride, or the like with a diamine, a corresponding diisocyanate compound, or trimethyldecaneated diamine. In order to obtain a suitable molecular weight, a part of the diamine may be substituted with a monoamine as a blocking agent, or a part of the tetracarboxylic dianhydride may be similarly used as an acid anhydride, a monoacid chlorine compound, or a monoactive ester as a blocking agent. Compound substitution. Further, the polyphthalate may be a method in which a tetracarboxylic acid diester is used in place of the tetracarboxylic acid by the above method; or, in the above manner, N, N- is used for the obtained polylysine. A conventional alkylating agent such as dimethylformamide dimethyl acetal or N,N-dimethylformamide diethyl acetal is obtained by esterifying a part or all of a carboxylic acid. The polyimine can be obtained, for example, by subjecting the polyamic acid obtained by the above method to dehydration ring closure by heating or chemical treatment such as acid or alkali.
作為對應於在(a)鹼可溶性樹脂的聚醯亞胺(前驅物)包含之較佳的四羧酸殘基之四羧酸的例,除了上述(A-1)群組的結構以外,可舉出3,3’,4,4’-聯苯四羧酸、2,3,3’,4’-聯苯四羧酸、2,2’,3,3’-聯苯四羧酸、3,3’,4,4’-二苯甲酮四羧酸、2,2’,3,3’-二苯甲酮四羧酸、2,2-雙(3,4-二羧苯基)六氟丙烷、2,2-雙(2,3-二羧苯基)六氟丙烷、1,1-雙(3,4-二羧苯基)乙烷、1,1-雙(2,3-二羧苯基)乙烷、雙(3,4-二羧苯基)甲烷、雙(2,3-二羧苯基)甲烷、雙(3,4-二羧苯基)碸、雙(3,4-二羧苯基)醚、2,3,5,6-吡啶四羧酸、3,4,9,10-苝四羧酸等之芳香族四羧酸、或丁烷四羧酸、1,2,3,4-環戊烷四羧酸等之脂肪族四羧酸等。該等之四羧酸,可直接使用,或者作為酸酐、活性酯等使用。又,亦可組合該等2種以上之四羧酸而使用。 As an example of the tetracarboxylic acid corresponding to the preferred tetracarboxylic acid residue contained in the polyethylenimine (precursor) of the (a) alkali-soluble resin, in addition to the structure of the above (A-1) group, 3,3',4,4'-biphenyltetracarboxylic acid, 2,3,3',4'-biphenyltetracarboxylic acid, 2,2',3,3'-biphenyltetracarboxylic acid, 3,3',4,4'-benzophenone tetracarboxylic acid, 2,2',3,3'-benzophenonetetracarboxylic acid, 2,2-bis(3,4-dicarboxyphenyl) Hexafluoropropane, 2,2-bis(2,3-dicarboxyphenyl)hexafluoropropane, 1,1-bis(3,4-dicarboxyphenyl)ethane, 1,1-bis (2, 3-dicarboxyphenyl)ethane, bis(3,4-dicarboxyphenyl)methane, bis(2,3-dicarboxyphenyl)methane, bis(3,4-dicarboxyphenyl)anthracene, double An aromatic tetracarboxylic acid or a butane tetracarboxylic acid such as (3,4-dicarboxyphenyl)ether, 2,3,5,6-pyridinetetracarboxylic acid or 3,4,9,10-decanetetracarboxylic acid An aliphatic tetracarboxylic acid such as an acid or 1,2,3,4-cyclopentanetetracarboxylic acid. These tetracarboxylic acids may be used as they are, or as an acid anhydride, an active ester or the like. Further, these two or more kinds of tetracarboxylic acids may be used in combination.
作為對應於在(a)鹼可溶性樹脂的聚醯亞胺(前驅物)包含之較佳的二胺殘基之二胺的例,除了具有前述通式(2)及式(3)之結構的二胺以外,亦可使用2,2-雙(3-胺基-4-羥苯基)六氟丙烷、雙(3-胺基-4-羥苯基)碸、2,2-雙(3-胺基-4-羥苯基)丙烷、雙(3-胺基-4-羥苯基)甲烷、雙(3-胺基-4-羥苯基)醚、3,3’-二胺基-4,4’-聯苯酚、9,9-雙(3-胺基-4-羥苯基)茀等之含羥基的二胺、3-磺酸-4,4’-二胺基二苯醚等之含磺酸基的二胺、二巰基苯二胺等之含硫醇基的二胺、1,4-雙(4-胺基苯氧基)苯、聯苯胺、m-苯二胺、p-苯二胺、1,5-萘二胺、2,6-萘二胺、雙(4-胺基苯氧基苯基)碸、雙(3-胺基苯氧基苯基)碸、雙(4-胺基苯氧基)聯苯、雙{4-(4-胺基苯氧基)苯基}醚、 2,2’-二甲基-4,4’-二胺基聯苯、2,2’-二乙基-4,4’-二胺基聯苯、3,3’-二甲基-4,4’-二胺基聯苯、3,3’-二乙基-4,4’-二胺基聯苯、2,2’,3,3’-四甲基-4,4’-二胺基聯苯、3,3’,4,4’-四甲基-4,4’-二胺基聯苯、2,2’-雙(三氟甲基)-4,4’-二胺基聯苯等之芳香族二胺、或將該等之芳香族環的氫原子之一部分以碳數1~10的烷基或氟烷基、鹵原子等取代的化合物、2,4-二胺基-1,3,5-三(胍胺)、2,4-二胺基-6-甲基-1,3,5-三(乙胍胺)、2,4-二胺基-6-苯基-1,3,5-三(苯并胍胺)等之具有含氮雜芳香族環的二胺、1,3-雙(3-胺丙基)-1,1,3,3-四甲基二矽氧烷、1,3-雙(p-胺基苯基)-1,1,3,3-四甲基二矽氧烷、1,3-雙(p-胺基苯乙基)-1,1,3,3-四甲基二矽氧烷、1,7-雙(p-胺基苯基)-1,1,3,3,5,5,7,7-八甲基四矽氧烷等之矽酮二胺、環己二胺、亞甲基雙環己胺等之脂環式二胺等之外的脂肪族二胺,例如,作為含有聚環氧乙烷基的二胺,可舉出JEFFAMINE(註冊商標)KH-511、JEFFAMINE ED-600、JEFFAMINE ED-900、JEFFAMINE ED-2003、JEFFAMINE EDR-148、JEFFAMINE EDR-176、聚氧基丙二胺之D-200、D-400、D-2000、D-4000(以上為商品名,可由HUNTSMAN(股)取得)等。 Examples of the diamine corresponding to the preferred diamine residue contained in the polyethylenimine (precursor) of the (a) alkali-soluble resin, in addition to the structures of the above formula (2) and formula (3) In addition to the diamine, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, bis(3-amino-4-hydroxyphenyl)fluorene, 2,2-bis (3) can also be used. -Amino-4-hydroxyphenyl)propane, bis(3-amino-4-hydroxyphenyl)methane, bis(3-amino-4-hydroxyphenyl)ether, 3,3'-diamino -4,4'-biphenol, 9,9-bis(3-amino-4-hydroxyphenyl)indole, etc., hydroxyl-containing diamine, 3-sulfonic acid-4,4'-diaminodiphenyl a thiol group-containing diamine such as a sulfonic acid group-containing diamine or a dimercaptophenylenediamine such as an ether, 1,4-bis(4-aminophenoxy)benzene, benzidine or m-phenylenediamine , p-phenylenediamine, 1,5-naphthalenediamine, 2,6-naphthalenediamine, bis(4-aminophenoxyphenyl)fluorene, bis(3-aminophenoxyphenyl)fluorene , bis(4-aminophenoxy)biphenyl, bis{4-(4-aminophenoxy)phenyl}ether, 2,2'-dimethyl-4,4'-diamine linkage Benzene, 2,2'-diethyl-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-diethyl -4,4'-diaminobiphenyl, 2,2',3,3'-tetramethyl-4,4'-diamine linkage , 3,3',4,4'-tetramethyl-4,4'-diaminobiphenyl, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, etc. The aromatic diamine or a compound in which one of the hydrogen atoms of the aromatic ring is substituted with an alkyl group having 1 to 10 carbon atoms, a fluoroalkyl group, a halogen atom or the like, and 2,4-diamino-1. 3,5-three (decylamine), 2,4-diamino-6-methyl-1,3,5-three (acetamide), 2,4-diamino-6-phenyl-1,3,5-three a diamine having a nitrogen-containing heteroaromatic ring such as (benzoguanamine), 1,3-bis(3-aminopropyl)-1,1,3,3-tetramethyldioxane, 1, 3-bis(p-aminophenyl)-1,1,3,3-tetramethyldioxane, 1,3-bis(p-aminophenethyl)-1,1,3,3 - anthrone such as tetramethyldioxane or 1,7-bis(p-aminophenyl)-1,1,3,3,5,5,7,7-octamethyltetraoxane An aliphatic diamine other than an alicyclic diamine such as a diamine, a cyclohexanediamine or a methylene dicyclohexylamine. For example, as a diamine containing a polyethylene oxide group, JEFFAMINE (registered) Trademarks) KH-511, JEFFAMINE ED-600, JEFFAMINE ED-900, JEFFAMINE ED-2003, JEFFAMINE EDR-148, JEFFAMINE EDR-176, D-200 of polyoxypropylenediamine, D-400, D-2000, D-4000 (the above is the trade name, which can be obtained by HUNTSMAN).
該等之二胺,可直接使用,或者作為對應的二異氰酸酯化合物、三甲基矽烷化二胺使用。又,亦可組合該等2種以上之二胺而使用。 These diamines can be used as they are or as a corresponding diisocyanate compound or trimethyldecaneated diamine. Further, these two or more kinds of diamines may be used in combination.
為了不損及O2灰化後之耐化學性,使用芳香族二胺為二胺全體之50莫耳%以上較佳。 In order not to impair the chemical resistance after the ashing of O 2 , it is preferred to use the aromatic diamine as 50 mol% or more of the entire diamine.
又,為了提升正型感光性樹脂組成物之保存安定性,(a)鹼可溶性樹脂的聚醯亞胺(前驅物)樹脂係將主鏈末端以單胺、酸酐、單羧酸、單酸氯化合物、單活性酯化合物等之封端劑封閉較佳。 Further, in order to enhance the storage stability of the positive photosensitive resin composition, (a) the polyisimide (precursor) resin of the alkali-soluble resin has a monoamine, an acid anhydride, a monocarboxylic acid, and a monoacid chloride at the end of the main chain. The blocking agent of the compound, the mono-active ester compound or the like is preferably blocked.
作為封端劑使用的單胺之導入比例,相對於全胺成分,較佳為0.1莫耳%以上,特佳為5莫耳%以上。另一方面,從將聚醯亞胺(前驅物)的分子量維持為高之觀點,較佳為60莫耳%以下,特佳為50莫耳%以下。 The introduction ratio of the monoamine used as the terminal blocking agent is preferably 0.1 mol% or more, and particularly preferably 5 mol% or more, based on the total amine component. On the other hand, from the viewpoint of maintaining the molecular weight of the polyimine (precursor) high, it is preferably 60 mol% or less, and particularly preferably 50 mol% or less.
作為封端劑使用的酸酐、單羧酸、單酸氯化合物或單活性酯化合物之導入比例,相對於二胺成分,較佳為0.1莫耳%以上,更佳為5莫耳%以上,又,較佳為100莫耳%以下,更佳為90莫耳%以下。亦可藉由使多個封端劑進行反應而導入多個不同之末端基。 The introduction ratio of the acid anhydride, the monocarboxylic acid, the monoacid chloride compound or the mono-active ester compound used as the terminal blocking agent is preferably 0.1 mol% or more, more preferably 5 mol% or more, based on the diamine component. It is preferably 100 mol% or less, more preferably 90 mol% or less. It is also possible to introduce a plurality of different terminal groups by reacting a plurality of blocking agents.
以提升燒成而得到的硬化樹脂圖案之耐化學性為目的,也可使用具有至少1個烯基或炔基的單胺、酸酐、單羧酸、單酸氯化合物、單活性酯化合物作為該等之封端劑。 For the purpose of improving the chemical resistance of the cured resin pattern obtained by firing, a monoamine, an acid anhydride, a monocarboxylic acid, a monoacid chloro compound or a mono-active ester compound having at least one alkenyl group or alkynyl group may be used as the Wait for the blocking agent.
在樹脂中導入的封端劑,可以下述的方法輕易檢測。例如,將導入封端劑的樹脂溶解於酸性溶液,分解為作為樹脂的構成單元之胺成分與酸成分,並將前述進行氣相層析(GC)、或核磁共振(NMR)測定,藉此方式而可輕易檢測封端劑。與前述不同,可將導入封端劑的樹脂直接以熱分解氣相層析(PGC)或紅外光譜及13C-NMR光譜測定而檢測。 The blocking agent introduced into the resin can be easily detected by the following method. For example, the resin into which the terminal blocking agent is introduced is dissolved in an acidic solution, and is decomposed into an amine component and an acid component which are constituent units of the resin, and the gas chromatography (GC) or nuclear magnetic resonance (NMR) measurement is performed thereon. The blocking agent can be easily detected by means. Unlike the foregoing, the resin into which the blocking agent is introduced can be directly detected by thermal decomposition gas chromatography (PGC) or infrared spectroscopy and 13 C-NMR spectroscopy.
在作為(a)鹼可溶性樹脂使用的聚醯亞胺(前驅物)中,將相對於全部的醯亞胺(前驅物)單元之醯亞胺閉環的單元之莫耳比定義為醯亞胺環閉環率(RIM(%))時,RIM尤可在0%以上100%以下之全範圍使用。使用聚醯胺酸酯時,從提高保存安定性之觀點,RIM較佳為3%以上,更佳為5%以上,從提高感度之觀點,較佳為70%以下,更佳為50%以下,進一步更佳為25%以下。 In the polyimine (precursor) used as the (a) alkali-soluble resin, the molar ratio of the unit of the ruthenium ring of the total quinone imine (precursor) unit is defined as the quinone ring. For the closed-loop rate (R IM (%)), R IM can be used in the full range of 0% or more and 100% or less. When polyurethane ester is used, R IM is preferably 3% or more, more preferably 5% or more from the viewpoint of improving storage stability, and is preferably 70% or less, more preferably 50% from the viewpoint of improving sensitivity. Hereinafter, it is further preferably 25% or less.
上述的醯亞胺環閉環率(RIM(%)),例如,可以下述的方法輕易求出。首先,測定聚合物之紅外吸收光譜,確認起因於聚醯亞胺的醯亞胺結構之吸收峰(1780cm-1附近、1377cm-1附近)之存在,並求出1377cm-1附近之峰強度(X)。接著,將其聚合物在350℃進行熱處理1小時,測定紅外吸收光譜,求出1377cm-1附近之峰強度(Y)。該等之峰強度比相當於熱處理前聚合物中之醯亞胺基的含量,亦即,相當於醯亞胺環閉環率(RIM=X/Y×100(%))。 The above-mentioned ruthenium ring closed-loop ratio (R IM (%)) can be easily determined, for example, by the following method. First, the polymer of the infrared absorption spectrum was measured, it was confirmed absorption peak (vicinity of 1780 cm -1, near 1377cm -1) acyl imine of the polyimide due to the presence of, and determine the peak intensity in the vicinity of 1377cm -1 ( X). Next, the polymer was heat-treated at 350 ° C for 1 hour, and the infrared absorption spectrum was measured to determine the peak intensity (Y) around 1377 cm -1 . These peak intensity ratios correspond to the content of the quinone imine group in the polymer before heat treatment, that is, equivalent to the ring closure ratio of the quinone ring (R IM = X / Y × 100 (%)).
作為(a)鹼可溶性樹脂使用的聚醯胺酸酯,羧基之全部可被酯化,亦可僅一部分的羧基被酯化。在此之羧基,係指對於對應於前述聚醯胺酸酯之既未酯化也未醯亞胺閉環的聚醯胺酸,構成其主鏈的醯胺之羧基殘基以外的羧基。為了使樹脂之鹼可溶性及有機溶劑溶解性成為適度,將相對於全羧基之酯化的羧基之莫耳比定義為酯化率(RE(%))時,RE較佳為20%以上,更佳為25%以上,較佳為100%以下,更佳為95%以下。 As the polyphthalate used in the (a) alkali-soluble resin, all of the carboxyl groups may be esterified, or only a part of the carboxyl groups may be esterified. Here, the carboxyl group means a carboxyl group other than the carboxyl group residue of the indoleamine constituting the main chain of the polylysine which is neither esterified nor ruthenium imine ring corresponding to the polyphthalate. In order to make the alkali solubility of the resin and the solubility of the organic solvent moderate, when the molar ratio of the carboxyl group esterified to the all carboxyl group is defined as the esterification ratio (R E (%)), R E is preferably 20% or more. More preferably, it is 25% or more, preferably 100% or less, more preferably 95% or less.
作為(a)鹼可溶性樹脂使用之聚醯胺酸酯的酯基,可標記為COO-R1。在此,R1表示碳數1~10之1價有機基。作為R1之例,可舉出甲醯基、甲基、乙基、丙基、異丙基、第三丁基、第三丁氧羰基、苯基、苯甲基、四氫呋喃基、四氫吡喃基、三甲基矽烷基、三乙基矽烷基等,但並沒有限定於該等,又,亦可使用該等2種以上。 The ester group of the polyphthalate used as the (a) alkali-soluble resin can be labeled as COO-R 1 . Here, R 1 represents a monovalent organic group having 1 to 10 carbon atoms. Examples of R 1 include a methyl group, a methyl group, an ethyl group, a propyl group, an isopropyl group, a tert-butyl group, a third butoxycarbonyl group, a phenyl group, a benzyl group, a tetrahydrofuranyl group, and a tetrahydropyridyl group. Further, it is not limited to these, and it is also possible to use two or more of the above-mentioned groups, such as a decyl group, a trimethyl decyl group, and a triethyl decyl group.
本發明的正型感光性樹脂組成物含有(b)醌二疊氮化合物。藉由含有醌二疊氮化合物,在紫外線曝光部產生酸,增大相對於曝光部的鹼水溶液之溶解性,因此紫外線曝光之後,可藉由鹼顯影得到正型的圖案。 The positive photosensitive resin composition of the present invention contains (b) a quinonediazide compound. By containing the quinonediazide compound, an acid is generated in the ultraviolet ray-exposed portion, and the solubility in the alkali aqueous solution with respect to the exposed portion is increased. Therefore, after the ultraviolet ray exposure, a positive pattern can be obtained by alkali development.
在本發明使用的(b)醌二疊氮化合物,亦可含有2種以上之醌二疊氮化合物。根據前述可使曝光部與未曝光部的溶解速度之比變得更大,且可得到高感度的正型感光性樹脂組成物。 The (b) quinonediazide compound used in the present invention may contain two or more kinds of quinonediazide compounds. According to the above, the ratio of the dissolution rate of the exposed portion to the unexposed portion can be made larger, and a high-sensitivity positive photosensitive resin composition can be obtained.
作為在本發明使用的(b)醌二疊氮化合物之例,可舉出在聚羥基化合物與醌二疊氮之磺酸酯鍵結者、在聚胺基化合物與醌二疊氮之磺酸磺醯胺鍵結者、在聚羥基聚胺基化合物與醌二疊氮之磺酸酯鍵結及/或磺醯胺鍵結者等。該等聚羥基化合物或聚胺基化合物之全部的官能基亦可不被醌二疊氮取代,但官能基全體之50莫耳%以上被醌二疊氮取代較佳。藉由使用如前述的醌二疊氮化合物,可得到對作為一般的紫外線之汞燈的i射線(365nm)、h射線(405nm)、g射線(436nm)感光之正型感光性樹脂組成物。 Examples of the (b) quinonediazide compound used in the present invention include a sulfonate bond of a polyhydroxy compound with quinonediazide, a sulfonic acid of a polyamine compound and quinonediazide. Sulfonamide-bonded, sulfonate-bonded and/or sulfonamide-bonded polyhydroxypolyamine compounds to quinonediazide. All of the functional groups of the polyhydroxy compound or the polyamino compound may not be substituted by quinonediazide, but 50 mol% or more of the entire functional group is preferably substituted by quinonediazide. By using the quinonediazide compound as described above, a positive photosensitive resin composition which is sensitive to i-rays (365 nm), h-rays (405 nm), and g-rays (436 nm) which are general ultraviolet light lamps can be obtained.
在本發明中,醌二疊氮化合物,尤可使用5-萘醌二疊氮磺醯基、4-萘醌二疊氮磺醯基之任一者。可使用在同一分子中具有該等之基雙方的化合物,亦可併用使用不同基的化合物。 In the present invention, the quinonediazide compound may be any of 5-naphthoquinonediazidesulfonyl and 4-naphthoquinonediazidesulfonyl. A compound having both of these groups in the same molecule may be used, and a compound using a different group may also be used in combination.
在本發明使用的(b)醌二疊氮化合物,可利用習知的方法合成。可舉出例如,在三乙胺存在下使5-萘醌二疊氮磺醯氯與聚羥基化合物進行反應的方法。 The (b) quinonediazide compound used in the present invention can be synthesized by a conventional method. For example, a method of reacting 5-naphthoquinonediazidesulfonium chloride with a polyhydroxy compound in the presence of triethylamine can be mentioned.
在本發明使用的(b)醌二疊氮化合物之含量,相對於(a)鹼可溶性樹脂100質量份,較佳為1~60質量份。藉由使醌二疊氮化合物的含量成為該範圍,可實現高感度化,且可維持硬化樹脂圖案之伸度等機械特性。為了進一步高感度化,較佳為3質量份以上,為了不損及硬化樹脂圖案之機械特性,較佳為50質量份以下,更佳為40質量份以下,並且視需要亦可含有增感劑等。 The content of the (b) quinonediazide compound used in the present invention is preferably from 1 to 60 parts by mass based on 100 parts by mass of the (a) alkali-soluble resin. When the content of the quinonediazide compound is within this range, high sensitivity can be achieved, and mechanical properties such as elongation of the cured resin pattern can be maintained. In order to further improve the sensitivity, it is preferably 3 parts by mass or more, and is preferably 50 parts by mass or less, more preferably 40 parts by mass or less, and may contain a sensitizer as needed, in order not to impair the mechanical properties of the cured resin pattern. Wait.
本發明的正型感光性樹脂組成物,更含有(c)熱交聯劑較佳。作為(c)熱交聯劑,尤可使用具有烷氧甲基及/或羥甲基至少2個的化合物、具有環氧基及/或氧雜環丁烷基至少2個的化合物,但並沒有限定於該等。藉由含有該等化合物,在圖案成形後之燒成時與(a)鹼可溶性樹脂引起縮合反應而成為交聯結構體,且可提升硬化樹脂圖案之伸度等機械特性。又,熱交聯劑,亦可使用2種以上,根據前述可進行進一步寬廣的設計。 The positive photosensitive resin composition of the present invention preferably further contains (c) a thermal crosslinking agent. As the (c) thermal crosslinking agent, a compound having at least two alkoxymethyl groups and/or methylol groups and at least two compounds having an epoxy group and/or an oxetanyl group may be used, but Not limited to these. When these compounds are contained, the (a) alkali-soluble resin is subjected to a condensation reaction at the time of firing after pattern formation to form a crosslinked structure, and mechanical properties such as elongation of the cured resin pattern can be improved. Further, two or more kinds of the thermal crosslinking agents may be used, and further broad design can be carried out according to the above.
作為具有烷氧甲基及/或羥甲基至少2個的化合物之較佳例,可舉出例如,DML-PC、DML-PEP、 DML-OC、DML-OEP、DML-34X、DML-PTBP、DML-PCHP、DML-OCHP、DML-PFP、DML-PSBP、DML-POP、DML-MBOC、DML-MBPC、DML-MTrisPC、DML-BisOC-Z、DML-BisOCHP-Z、DML-BPC、DML-BisOC-P、DMOM-PC、DMOM-PTBP、DMOM-MBPC、TriML-P、TriML-35XL、TML-HQ、TML-BP、TML-pp-BPF、TML-BPE、TML-BPA、TML-BPAF、TML-BPAP、TMOM-BP、TMOM-BPE、TMOM-BPA、TMOM-BPAF、TMOM-BPAP、HML-TPPHBA、HML-TPHAP、HMOM-TPPHBA、HMOM-TPHAP(以上為商品名,本州化學工業(股)製)、NIKALAC(註冊商標)MX-290、NIKALAC MX-280、NIKALAC MX-270、NIKALAC MX-279、NIKALAC MW-100LM、NIKALAC MX-750LM(以上為商品名,Sanwa Chemical(股)製),且可由各公司取得。亦可含有該等2種以上。 Preferred examples of the compound having at least two alkoxymethyl groups and/or hydroxymethyl groups include DML-PC and DML-PEP. DML-OC, DML-OEP, DML-34X, DML-PTBP, DML-PCHP, DML-OCHP, DML-PFP, DML-PSBP, DML-POP, DML-MBOC, DML-MBPC, DML-MTrisPC, DML- BisOC-Z, DML-BisOCHP-Z, DML-BPC, DML-BisOC-P, DMOM-PC, DMOM-PTBP, DMOM-MBPC, TriML-P, TriML-35XL, TML-HQ, TML-BP, TML- pp-BPF, TML-BPE, TML-BPA, TML-BPAF, TML-BPAP, TMOM-BP, TMOM-BPE, TMOM-BPA, TMOM-BPAF, TMOM-BPAP, HML-TPPHBA, HML-TPHAP, HMOM- TPPHBA, HMOM-TPHAP (above trade name, Honshu Chemical Industry Co., Ltd.), NIKALAC (registered trademark) MX-290, NIKALAC MX-280, NIKALAC MX-270, NIKALAC MX-279, NIKALAC MW-100LM, NIKALAC MX-750LM (the above is a trade name, manufactured by Sanwa Chemical Co., Ltd.) and is available from various companies. These two or more types may be contained.
又,作為具有環氧基及/或氧雜環丁烷基至少2個的化合物之較佳例,可舉出例如,雙酚A型環氧樹脂、雙酚A型氧雜環丁烷基樹脂、雙酚F型環氧樹脂、雙酚F型氧雜環丁烷基樹脂、丙二醇二環氧丙醚、聚丙二醇二環氧丙醚、聚甲基(環氧丙氧丙基)矽氧烷等之含環氧基的矽酮等,但並沒有限定於該等。具體而言,可舉出EPICLON(註冊商標)850-S、EPICLON HP-4032、EPICLON HP-7200、EPICLON HP-820、EPICLON HP-4700、EPICLON EXA-4710、EPICLON HP-4770、 EPICLON EXA-859CRP、EPICLON EXA-1514、EPICLON EXA-4880、EPICLON EXA-4850-150、EPICLON EXA-4850-1000、EPICLON EXA-4816、EPICLON EXA-4822(以上為商品名,大日本油墨化學工業(股)製)、RIKARESIN(註冊商標)BEO-60E(商品名,新日本理化(股)製)、EP-4003S、EP-4000S(商品名、ADEKA(股)製)等,且可由各公司取得。亦可含有該等2種以上。 Further, preferred examples of the compound having at least two epoxy groups and/or oxetane groups include bisphenol A type epoxy resin and bisphenol A type oxetane resin. , bisphenol F type epoxy resin, bisphenol F type oxetane resin, propylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, polymethyl (glycidoxypropyl) decane The epoxy group-containing anthrone or the like is not limited thereto. Specifically, EPICLON (registered trademark) 850-S, EPICLON HP-4032, EPICLON HP-7200, EPICLON HP-820, EPICLON HP-4700, EPICLON EXA-4710, EPICLON HP-4770, EPICLON EXA-859CRP, EPICLON EXA-1514, EPICLON EXA-4880, EPICLON EXA-4850-150, EPICLON EXA-4850-1000, EPICLON EXA-4816, EPICLON EXA-4822 (above trade name, Dainippon Ink Chemical Industry ( ())), RIKARESIN (registered trademark) BEO-60E (trade name, New Japan Physical and Chemical Co., Ltd.), EP-4003S, EP-4000S (trade name, ADEKA (share) system), etc., and can be obtained by each company . These two or more types may be contained.
在本發明使用的(c)熱交聯劑之含量,相對於(a)鹼可溶性樹脂100質量份,較佳為0.5質量份以上,更佳為1質量份以上,進一步更佳為10質量份以上,從伸度等機械特性維持之觀點,較佳為300質量份以下,更佳為200質量份以下。 The content of the (c) thermal crosslinking agent used in the present invention is preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, still more preferably 10 parts by mass based on 100 parts by mass of the (a) alkali-soluble resin. The above is preferably 300 parts by mass or less, and more preferably 200 parts by mass or less from the viewpoint of maintaining mechanical properties such as elongation.
本發明的正型感光性樹脂組成物,視需要亦可含有溶劑。作為溶劑之較佳例,可舉出N-甲基-2-吡咯啶酮、γ-丁內酯、,N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、二甲亞碸等之極性的非質子性溶媒、四氫呋喃、二烷、丙二醇單甲醚、丙二醇單乙醚等之醚類、丙酮、甲基乙酮、二異丁酮等之酮類、乙酸乙酯、乙酸丁酯、乙酸異丁酯、乙酸丙酯、丙二醇單甲醚乙酸酯、3-甲基-3-甲氧基乙酸丁酯、乳酸乙酯、乳酸甲酯等之酯類、二丙酮醇、3-甲基-3-甲氧基丁醇等之醇類、甲苯、二甲苯等之芳香族烴類等。亦可含有該等2種以上。 The positive photosensitive resin composition of the present invention may contain a solvent as needed. Preferable examples of the solvent include N-methyl-2-pyrrolidone, γ-butyrolactone, N,N-dimethylformamide, and N,N-dimethylacetamide. a polar aprotic solvent such as dimethyl hydrazine, tetrahydrofuran, two Alkenes such as alkane, propylene glycol monomethyl ether, propylene glycol monoethyl ether, ketones such as acetone, methyl ethyl ketone or diisobutyl ketone, ethyl acetate, butyl acetate, isobutyl acetate, propyl acetate, propylene glycol Esters such as methyl ether acetate, 3-methyl-3-methoxyacetic acid butyl ester, ethyl lactate, methyl lactate, etc., diacetone alcohol, 3-methyl-3-methoxybutanol, etc. An aromatic hydrocarbon such as an alcohol, toluene or xylene. These two or more types may be contained.
溶劑的含量,相對於(a)鹼可溶性樹脂100質量份,從樹脂溶解之觀點,較佳為70質量份以上,更佳為100質量份以上,從得到適當的膜厚之觀點,較佳為1800質量份以下,更佳為1500質量份以下。 The content of the solvent is preferably 70 parts by mass or more, more preferably 100 parts by mass or more, from the viewpoint of dissolving the resin in 100 parts by mass of the (a) alkali-soluble resin, and from the viewpoint of obtaining an appropriate film thickness, it is preferably It is 1800 parts by mass or less, more preferably 1,500 parts by mass or less.
本發明的正型感光性樹脂組成物,視需要亦可含有熱酸產生劑。藉由含有熱酸產生劑,在較通常低的150~300℃之燒成時中,也可得到交聯率、苯并唑閉環率、及醯亞胺閉環率高的硬化樹脂圖案。 The positive photosensitive resin composition of the present invention may contain a thermal acid generator as needed. By containing a thermal acid generator, the crosslinking rate, benzo can also be obtained at a relatively low firing temperature of 150 to 300 ° C. A sulfazole ring closure ratio and a hardened resin pattern having a high ruthenium ring closure ratio.
以展現前述效果為目的時,較佳的熱酸產生劑之含量,相對於(a)鹼可溶性樹脂100質量份,較佳為0.01質量份以上,更佳為0.1質量份以上,從伸度等機械特性維持之觀點,較佳為30質量份以下,更佳為15質量份以下。 For the purpose of exhibiting the above-mentioned effects, the content of the preferred thermal acid generator is preferably 0.01 parts by mass or more, more preferably 0.1 parts by mass or more, and the elongation, etc., based on 100 parts by mass of the (a) alkali-soluble resin. The viewpoint of maintaining mechanical properties is preferably 30 parts by mass or less, more preferably 15 parts by mass or less.
本發明的正型感光性樹脂組成物,視需要亦可在不會使硬化後之收縮殘膜率變小的範圍含有具有酚性羥基的低分子化合物。藉由含有具有酚性羥基的低分子化合物,圖案加工時的鹼溶解性之調節變容易。 The positive photosensitive resin composition of the present invention may contain a low molecular compound having a phenolic hydroxyl group in a range that does not cause a shrinkage residual film ratio after curing, if necessary. By containing a low molecular compound having a phenolic hydroxyl group, adjustment of alkali solubility during pattern processing is facilitated.
以展現前述效果為目的時,較佳之具有酚性羥基的低分子化合物之含量,相對於(a)鹼可溶性樹脂100質量份,較佳為0.1質量份以上,更佳為1質量份以上,從伸度等機械特性維持之觀點,較佳為30質量份以下,更佳為15質量份以下。 In order to exhibit the above-described effects, the content of the low molecular compound having a phenolic hydroxyl group is preferably 0.1 part by mass or more, more preferably 1 part by mass or more, based on 100 parts by mass of the (a) alkali-soluble resin. The viewpoint of maintaining mechanical properties such as elongation is preferably 30 parts by mass or less, more preferably 15 parts by mass or less.
本發明的正型感光性樹脂組成物,視需要以提升與基板之潤濕性為目的,亦可含有界面活性劑、乳酸乙酯或丙二醇單甲醚乙酸酯等之酯類、乙醇等之醇類、環己酮、甲基異丁酮等之酮類、四氫呋喃、二烷等之醚類。 The positive photosensitive resin composition of the present invention may contain a surfactant, an ester such as ethyl lactate or propylene glycol monomethyl ether acetate, or the like for the purpose of improving the wettability with the substrate as needed. Ketones such as alcohols, cyclohexanone and methyl isobutyl ketone, tetrahydrofuran, and An ether such as an alkane.
以提升與該等之基板的潤濕性為目的而使用的化合物之較佳的含量,相對於(a)鹼可溶性樹脂100質 量份為0.001質量份以上,從得到適當的膜厚之觀點,較佳為1800質量份以下,更佳為1500質量份以下。 A preferred content of the compound used for the purpose of improving the wettability of the substrate is relative to (a) an alkali-soluble resin 100. The amount is 0.001 parts by mass or more, and from the viewpoint of obtaining an appropriate film thickness, it is preferably 1800 parts by mass or less, more preferably 1,500 parts by mass or less.
本發明的正型感光性樹脂組成物,亦可包含無機粒子。作為較佳的具體例,可舉出氧化矽、氧化鈦、鈦酸鋇、氧化鋁、滑石等,但並沒有限定於該等。 The positive photosensitive resin composition of the present invention may further contain inorganic particles. Preferable specific examples include cerium oxide, titanium oxide, barium titanate, alumina, talc, and the like, but are not limited thereto.
該等無機粒子之一次粒徑,較佳為100nm以下,特佳為60nm以下。 The primary particle diameter of the inorganic particles is preferably 100 nm or less, and particularly preferably 60 nm or less.
關於無機粒子之一次粒徑,作為數量平均粒徑,可舉出由比表面積求出之算出法。比表面積係定義作為在單位質量之粉體包含的表面積之總和。作為比表面積之測定法,可舉出BET法,且可使用比表面積測定裝置(Mountech公司製HM rmodel-1201等)進行測定。 The primary particle diameter of the inorganic particles, as the number average particle diameter, is a calculation method obtained by determining the specific surface area. The specific surface area is defined as the sum of the surface areas contained in the powder of unit mass. The measurement method of the specific surface area is BET, and can be measured using a specific surface area measuring apparatus (Hrmodel-1201 manufactured by Mountech Co., Ltd.).
又,為了提高與矽基板之接著性,在不損及保存安定性的範圍,亦可含有三甲氧基胺丙基矽烷、三甲氧基環氧矽烷、三甲氧基乙烯矽烷、三甲氧基硫醇丙基矽烷等之矽烷偶合劑。 Further, in order to improve the adhesion to the ruthenium substrate, trimethoxy propyl decane, trimethoxy epoxide, trimethoxy oxirane, trimethoxy thiol may be contained in a range that does not impair the stability of storage. A decane coupling agent such as propyl decane.
為了提高與該等之矽基板之接著性而使用的矽烷偶合劑之較佳的含量,相對於(a)鹼可溶性樹脂100質量份為0.01質量份以上,從伸度等機械特性維持之觀點,較佳為5質量份以下。 The content of the decane coupling agent to be used for the adhesion to the ruthenium substrate is preferably 0.01 parts by mass or more based on 100 parts by mass of the (a) alkali-soluble resin, from the viewpoint of maintaining mechanical properties such as elongation. It is preferably 5 parts by mass or less.
本發明的正型感光性樹脂組成物之黏度為2~5000mPa‧s較佳。藉由使黏度成為2mPa‧s以上而調整固體成分濃度,可輕易得到所需的膜厚。另一方面,黏度為5000mPa‧s以下的話,可輕易得到均勻性高的塗布膜。具有如前述的黏度之樹脂組成,例如,藉由使固體成分濃度成為5-60質量%而可輕易得到。 The positive photosensitive resin composition of the present invention preferably has a viscosity of from 2 to 5,000 mPa ‧ s. The desired film thickness can be easily obtained by adjusting the solid content concentration by setting the viscosity to 2 mPa ‧ s or more. On the other hand, when the viscosity is 5,000 mPa ‧ or less, a coating film having high uniformity can be easily obtained. The resin composition having the viscosity as described above can be easily obtained, for example, by setting the solid content concentration to 5 to 60% by mass.
接著,對於使用本發明的正型感光性樹脂組成物,在基板上形成樹脂圖案的方法進行說明。再者,在本說明書中,將由本發明的正型感光性樹脂組成物形成之未硬化的圖案記為未硬化的樹脂圖案,並將硬化前述而得到的圖案記為硬化樹脂圖案。又,單純記為樹脂圖案時,係為總稱未硬化的樹脂圖案與硬化樹脂圖案者。作為形成樹脂圖案的基板,並沒有特別限定,但本發明的正型感光性樹脂組成物,在半導體裝置使用較佳,在該用途使用時,在作為基板之如形成電路的矽晶圓之半導體元件上形成樹脂圖案較佳。 Next, a method of forming a resin pattern on a substrate using the positive photosensitive resin composition of the present invention will be described. In the present specification, the uncured pattern formed of the positive photosensitive resin composition of the present invention is referred to as an uncured resin pattern, and the pattern obtained by curing the above is referred to as a cured resin pattern. Moreover, when it is simply described as a resin pattern, it is a resin pattern which is collectively called an unhardened, and a hardened resin pattern. The substrate for forming the resin pattern is not particularly limited, but the positive photosensitive resin composition of the present invention is preferably used in a semiconductor device, and when used in this application, a semiconductor such as a germanium forming a circuit as a substrate It is preferable to form a resin pattern on the element.
首先,將本發明的正型感光性樹脂組成物塗布於基板。作為基板,可使用矽、陶瓷類、砷化鎵等之晶圓,或是,金屬在其上作為電極、配線形成者,但並沒有限定於該等。作為電極、配線使用的金屬,可舉出鋁(Al)、Al-Si、Al-Si-Cu、Cu等,但並沒有限定於該等。本發明提供一種硬化樹脂圖案及使用其之半導體,特別是在O2灰化後之無電解電鍍步驟中,與鋁焊墊之密合可靠度也佳,因此使用鋁焊墊形成的基板更佳。作為將本發明的正型感光性樹脂組成物塗布於基板的塗布方法,可應用使用旋轉器的旋轉塗布、噴灑塗布、滾筒塗布等之方法。又,塗布之際的膜厚,因塗布手法、正型感光性樹脂組成物的固體成分濃度、黏度等而不同,但通常使乾燥後的膜厚成為0.1~150μm而塗布較佳。 First, the positive photosensitive resin composition of the present invention is applied onto a substrate. As the substrate, a wafer such as tantalum, ceramic, or gallium arsenide may be used, or a metal may be used as an electrode or a wiring. However, the present invention is not limited thereto. Examples of the metal used for the electrode and the wiring include aluminum (Al), Al-Si, Al-Si-Cu, Cu, etc., but are not limited thereto. The invention provides a hardened resin pattern and a semiconductor using the same, in particular, in the electroless plating step after O 2 ashing, the adhesion reliability with the aluminum pad is also good, so the substrate formed by using the aluminum pad is better. . As a coating method of applying the positive photosensitive resin composition of the present invention to a substrate, a method using spin coating, spray coating, roll coating, or the like using a spinner can be applied. In addition, the film thickness at the time of application differs depending on the coating method, the solid content concentration of the positive photosensitive resin composition, the viscosity, and the like. However, the film thickness after drying is usually 0.1 to 150 μm, and coating is preferred.
為了提高基板與正型感光性樹脂組成物之接著性,也可將基板以前述的矽烷偶合劑進行前處理。例 如,將在異丙醇、乙醇、甲醇、水、四氫呋喃、丙二醇單甲醚乙酸酯、丙二醇單甲醚、乳酸乙酯、己二酸二乙酯等之溶媒以0.5~20質量%的濃度溶解矽烷偶合劑之溶液,利用旋轉塗布、浸漬、噴灑塗布、蒸氣處理等進行表面處理。根據情況,之後進行50~300℃的熱處理,且進行基板與矽烷偶合劑之反應也較佳。 In order to improve the adhesion between the substrate and the positive photosensitive resin composition, the substrate may be pretreated with the above-described decane coupling agent. example For example, a solvent such as isopropanol, ethanol, methanol, water, tetrahydrofuran, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, ethyl lactate, diethyl adipate or the like is used in a concentration of 0.5 to 20% by mass. The solution of the dissolved decane coupling agent is subjected to surface treatment by spin coating, dipping, spray coating, steam treatment or the like. Depending on the case, heat treatment at 50 to 300 ° C is followed by a reaction between the substrate and the decane coupling agent.
其次,將塗布正型感光性樹脂組成物的基板乾燥,得到正型感光性樹脂組成物之未硬化的被膜(以下也稱為預烘烤膜)。乾燥係使用烘箱、熱板、紅外線等,且在50~150℃的範圍進行1分鐘~數小時較佳。 Next, the substrate coated with the positive photosensitive resin composition is dried to obtain an uncured film of a positive photosensitive resin composition (hereinafter also referred to as a prebaked film). The drying system uses an oven, a hot plate, infrared rays, etc., and is preferably carried out in the range of 50 to 150 ° C for 1 minute to several hours.
接著,在該正型感光性樹脂組成物之未硬化的被膜上,透過具有所需的圖案之遮罩,照射光化射線,並進行曝光。作為在曝光使用的光化射線,有紫外線、可見光線、電子束、X射線等,但本發明中,尤可使用汞燈的i射線(365nm)、h射線(405nm)、g射線(436nm)。曝光後,使用顯影液除去曝光部而形成未硬化的樹脂圖案。作為顯影液,四甲基氫氧化銨、氫氧化膽鹼、二乙醇胺、二乙胺基乙醇、氫氧化鈉、氫氧化鉀、碳酸鈉、碳酸鉀、三乙胺、二乙胺、甲胺、二甲胺、乙酸二甲胺基乙酯、二甲基胺基乙醇、二甲基胺基乙基甲基丙烯酸酯、環己胺、乙二胺、己二胺等之顯示鹼性的化合物之水溶液較佳。又,根據情況,亦可在該等之鹼水溶液單獨添加N-甲基-2-吡咯啶酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、二甲亞碸、γ-丁內酯、二甲基丙烯醯胺等之極性溶媒、甲醇、乙醇、異丙醇等之醇類、乳酸乙 酯、丙二醇單甲醚乙酸酯等之酯類、環戊酮、環己酮、異丁酮、甲基異丁酮等之酮類等或添加組合數種者。顯影後,以水進行潤洗處理較佳。在此,也可將乙醇、異丙醇等之醇類、乳酸乙酯、丙二醇單甲醚乙酸酯等之酯類等加入水而進行潤洗處理。 Next, on the uncured film of the positive photosensitive resin composition, a mask having a desired pattern is passed through, and actinic rays are irradiated and exposed. Examples of the actinic ray used for exposure include ultraviolet light, visible light, electron beam, and X-ray. However, in the present invention, i-ray (365 nm), h-ray (405 nm), and g-ray (436 nm) of a mercury lamp can be used. . After the exposure, the exposed portion is removed using a developing solution to form an uncured resin pattern. As a developing solution, tetramethylammonium hydroxide, choline hydroxide, diethanolamine, diethylaminoethanol, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, triethylamine, diethylamine, methylamine, a compound exhibiting basicity such as dimethylamine, dimethylaminoethyl acetate, dimethylaminoethanol, dimethylaminoethyl methacrylate, cyclohexylamine, ethylenediamine, hexamethylenediamine or the like An aqueous solution is preferred. Further, depending on the case, N-methyl-2-pyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, and dimethyl may be separately added to the aqueous alkali solution. A polar solvent such as arsenic, γ-butyrolactone or dimethyl acrylamide, an alcohol such as methanol, ethanol or isopropanol, or lactate B An ester such as an ester or a propylene glycol monomethyl ether acetate; a ketone such as cyclopentanone, cyclohexanone, isobutyl ketone or methyl isobutyl ketone; or a combination thereof. After development, it is preferred to carry out a rinse treatment with water. Here, an alcohol such as ethanol or isopropyl alcohol, an ester such as ethyl lactate or propylene glycol monomethyl ether acetate, or the like may be added to water to carry out a rinse treatment.
顯影後,施加所需的溫度進行加熱處理,並進行熱交聯反應、醯亞胺閉環反應、唑閉環反應而成為硬化樹脂圖案。藉由進行硬化而可提升樹脂圖案之耐熱性及耐化學性。該加熱處理,可選擇溫度階段性地升溫,或是選擇某溫度範圍連續地升溫,同時實施5分鐘~5小時較佳。作為一例,在150℃、220℃、320℃各別進行30分熱處理。或者,可舉出由室溫至400℃,花費2小時直線地升溫等之方法。 After development, applying a desired temperature for heat treatment, and performing a thermal crosslinking reaction, a ruthenium ring closure reaction, The azole is ring-closed to form a hardened resin pattern. The heat resistance and chemical resistance of the resin pattern can be improved by hardening. In the heat treatment, the temperature may be gradually increased in a stepwise manner, or the temperature may be continuously increased in a certain temperature range, and it is preferably carried out at 5 minutes to 5 hours. As an example, heat treatment was performed for 30 minutes at 150 ° C, 220 ° C, and 320 ° C. Alternatively, a method of heating the temperature linearly from room temperature to 400 ° C for 2 hours may be mentioned.
使用本發明的正型感光性樹脂組成物形成的硬化樹脂圖案之較佳的厚度為0.1μm以上150μm以下,但為了得到足夠的耐化學性,較佳為3.0μm以上,進一步更佳為4.0μm以上,特佳為4.5μm以上,為了提高感度、解析度,更佳為15.0μm以下,進一步更佳為8.0μm以下,特佳為7.0μm以下。 The thickness of the cured resin pattern formed using the positive photosensitive resin composition of the present invention is preferably 0.1 μm or more and 150 μm or less. However, in order to obtain sufficient chemical resistance, it is preferably 3.0 μm or more, and more preferably 4.0 μm. The above is particularly preferably 4.5 μm or more, and more preferably 15.0 μm or less, further preferably 8.0 μm or less, and particularly preferably 7.0 μm or less, in order to improve sensitivity and resolution.
利用本發明的正型感光性樹脂組成物形成的硬化樹脂圖案,可適當使用於半導體之鈍化膜、半導體元件之保護膜、高密度安裝用多層配線之層間絕緣膜、有機場效發光元件之絕緣層等之用途。 The cured resin pattern formed by the positive photosensitive resin composition of the present invention can be suitably used for a passivation film of a semiconductor, a protective film for a semiconductor element, an interlayer insulating film for a multilayer wiring for high-density mounting, and an insulation for an organic light-emitting element. The use of layers, etc.
硬化膜的樹脂圖案具有開口部時,在硬化樹脂圖案形成後,亦可使用O2、Ar等之氣體實施灰化處 理。藉由進行前述,可除去硬化樹脂圖案開口部的有機物殘渣,例如,可提升電極焊墊之連接可靠度。作為灰化處理,可舉出電漿處理、反應性離子蝕刻法(RIE)、逆濺鍍等,但並沒有限定於該等。 When the resin pattern of the cured film has an opening, after the formation of the cured resin pattern, the ashing treatment may be performed using a gas such as O 2 or Ar. By performing the above, the organic residue of the opening of the cured resin pattern can be removed, and for example, the connection reliability of the electrode pad can be improved. Examples of the ashing treatment include plasma treatment, reactive ion etching (RIE), and reverse sputtering, but are not limited thereto.
本發明的硬化樹脂圖案,特別是O2灰化後之耐化學性優異,且可適當用於包含以選自於pH為2以下的強酸性液體、pH為12以上的強鹼性液體、焊劑液、電解電鍍液、無電解電鍍液之1種以上的液體處理之步驟的半導體之製造。 Hardening resin pattern according to the present invention, in particular the chemical resistance of O 2 is excellent in the post-ash, and may be suitably selected for inclusion in a pH of 2 or less in a strong acidic liquid, a pH of 12 or more strongly alkaline liquid, flux The manufacture of a semiconductor in the step of liquid treatment of one or more liquids, electrolytic plating solutions, and electroless plating solutions.
作為pH為2以下的強酸性液體之例,例如,可舉出鹽酸、硝酸、硫酸等,但並沒有限定於該等。在半導體的製造步驟中,例如,作為鋁焊墊上之無電解電鍍的前處理,在鋁焊墊表面將鋅電鍍分成2次實施之雙鋅酸鹽處理中,於除去第1次之鋅酸鹽處理後的鋅層之際,可使用稀硝酸等之強酸。 Examples of the strongly acidic liquid having a pH of 2 or less include, but are not limited to, hydrochloric acid, nitric acid, sulfuric acid, and the like. In the manufacturing step of the semiconductor, for example, as the pre-treatment of electroless plating on the aluminum pad, the zinc plating is divided into two times to perform the double zincate treatment on the surface of the aluminum pad, and the first zincate is removed. When the treated zinc layer is used, a strong acid such as dilute nitric acid can be used.
作為pH為12以上的強鹼性液體之例,可舉出例如,氫氧化鈉水溶液、氫氧化鉀水溶液、氫氧化鈣水溶液、氫氧化鋇水溶液、四甲基氫氧化銨水溶液、氫氧化膽鹼水溶液等,但並沒有限定於該等。後述的鋅酸鹽調節液也作為pH12以上之強鹼性液體廣泛使用。 Examples of the strong alkaline liquid having a pH of 12 or more include sodium hydroxide aqueous solution, potassium hydroxide aqueous solution, calcium hydroxide aqueous solution, aqueous cesium hydroxide solution, tetramethylammonium hydroxide aqueous solution, and choline hydroxide. An aqueous solution or the like, but is not limited to these. The zincate adjusting solution described later is also widely used as a strong alkaline liquid having a pH of 12 or higher.
作為焊劑液之例,可舉出例如,松香系焊劑、有機水溶性焊劑、無機水溶性焊劑等,但並沒有限定於該等。 Examples of the flux liquid include, for example, a rosin-based flux, an organic water-soluble flux, an inorganic water-soluble flux, and the like, but are not limited thereto.
本發明的電解電鍍液、無電解電鍍液中,作為其前處理步驟,也包含暫時使金屬或合金進行電鍍成 長的液體。再者,在本發明記載的合金係指由多個金屬元素或金屬元素與非金屬元素而成之如金屬者,且包含有固溶體、共晶、金屬間化合物等各式各樣的態樣之該等全部。 In the electrolytic plating solution and the electroless plating solution of the present invention, as a pretreatment step thereof, the metal or alloy is temporarily plated. Long liquid. In addition, the alloy described in the present invention refers to a metal such as a solid solution, a eutectic or an intermetallic compound, which is composed of a plurality of metal elements, metal elements and non-metal elements. All of this.
作為如前述的前處理步驟,作為使金屬或合金進行電鍍成長的例,可舉出例如,在鋁表面進行無電解鎳電鍍之前進行之鋅酸鹽處理。 As an example of the pretreatment step as described above, as an example of electroplating a metal or an alloy, for example, a zincate treatment performed before electroless nickel plating on an aluminum surface is exemplified.
作為以電解電鍍液電鍍的金屬或合金之例,可舉出例如,銅、鎳、金、Sn-Ag等,但並沒有限定於該等。 Examples of the metal or alloy to be plated with the electrolytic plating solution include copper, nickel, gold, Sn-Ag, and the like, but are not limited thereto.
作為無電解電鍍液及以其前處理液電鍍的金屬或合金之例,可舉出鋅、鎳、錫、金、鈀等,但並沒有限定於該等。 Examples of the electroless plating solution and the metal or alloy plated with the pretreatment liquid include zinc, nickel, tin, gold, palladium, and the like, but are not limited thereto.
使用電解電鍍液或無電解電鍍液,使金屬或合金進行電鍍成長時,使第1種的金屬或合金進行電鍍成長後,在隨後或是以另一1種以上的液體進行1次以上處理後,使與第1種不同之第2種的金屬或合金進行電鍍成長較佳,甚是可使3以上之種類的金屬或合金進行電鍍成長。藉由進行前述,考慮到金屬或合金之電鍍成長速度、電鍍膜之緻密性、離子化傾向之大小等,可進一步進行可靠度高的電鍍,而且減少高價的金或鈀之使用量,並可抑制成本。 When the metal or alloy is grown by electroplating using an electrolytic plating solution or an electroless plating solution, the first metal or alloy is plated and grown, and then treated with one or more liquids one or more times. It is preferable to electroplate the metal or alloy of the second type different from the first one, and it is possible to grow a metal or an alloy of three or more types by electroplating. By performing the above, considering the plating growth rate of the metal or alloy, the density of the plating film, the ionization tendency, and the like, it is possible to further perform high-reliability electroplating and reduce the amount of expensive gold or palladium used, and Suppress costs.
本發明的硬化樹脂圖案,特別是在O2灰化後之無電解電鍍步驟中,與鋁焊墊之密合可靠度也佳,因此硬化膜的樹脂圖案具有開口部時,該硬化樹脂圖案的 開口部之至少一個配置於具有鋁或鋁合金的焊墊之上部較佳。藉由以如前述的配置實施無電解鎳/置換鍍金,可將鋁焊墊與硬化樹脂圖案之密合可靠度佳,且具有與導線接合或焊料球之優異的潤濕性、鎳層之抗焊料擴散效果之凸塊下金屬,形成於具有鋁或鋁合金的焊墊上部,且可作為高連接可靠度之電極焊墊使用。 The cured resin pattern of the present invention, particularly in the electroless plating step after O 2 ashing, has good adhesion reliability with the aluminum pad, and therefore, when the resin pattern of the cured film has an opening portion, the cured resin pattern It is preferable that at least one of the openings is disposed on the upper portion of the pad having aluminum or aluminum alloy. By performing electroless nickel/displacement gold plating in the above-described configuration, adhesion between the aluminum pad and the cured resin pattern is excellent, and it has excellent wettability with the wire bonding or solder ball, and resistance of the nickel layer. The under bump metal of the solder diffusion effect is formed on the upper portion of the pad having aluminum or aluminum alloy, and can be used as an electrode pad of high connection reliability.
作為凸塊下金屬使用的金屬,可舉出鎳、鎳合金、銅、銅合金、鉻、鈦、鈦鎢、金、鉑、及鈀等,但並沒有限定於該等。該等之中,從比較便宜之觀點,主要使用鎳或鎳合金較佳,凸塊下金屬中的鎳元素之較佳的含量為60質量%以上99.9質量%以下,更佳為70質量%以上99.9質量%以下,特佳為80質量%以上99.9質量%以下。 Examples of the metal used as the under bump metal include nickel, a nickel alloy, copper, a copper alloy, chromium, titanium, titanium tungsten, gold, platinum, and palladium, but are not limited thereto. Among these, from the viewpoint of being relatively inexpensive, nickel or a nickel alloy is mainly used, and a preferable content of the nickel element in the under bump metal is 60% by mass or more and 99.9% by mass or less, and more preferably 70% by mass or more. 99.9% by mass or less, particularly preferably 80% by mass or more and 99.9% by mass or less.
又,從連接可靠度提升之觀點,凸塊下金屬之表面中,具有金或銅等之保護層較佳,具有金元素之保護層更佳。在連接可靠度之觀點中,凸塊下金屬具有鎳元素以外之元素較佳,凸塊下金屬中的鎳元素之較佳的含量為99.9質量%以下,更佳為99.5質量%以下,特佳為99.0質量%以下。作為鋁合金的例,可舉出Al-Si、Al-Si-Cu等,但並沒有限定於該等。 Further, from the viewpoint of improving the connection reliability, a protective layer having gold or copper is preferable among the surfaces of the under bump metal, and a protective layer having a gold element is more preferable. From the viewpoint of connection reliability, the metal under the bump has an element other than the nickel element, and the content of the nickel element in the metal under the bump is preferably 99.9% by mass or less, more preferably 99.5% by mass or less. It is 99.0% by mass or less. Examples of the aluminum alloy include Al-Si, Al-Si-Cu, and the like, but are not limited thereto.
從抑制連接部之金屬腐蝕而得到高連接可靠度之觀點,前述具有鋁或鋁合金的焊墊與外部電極隔著前述凸塊下金屬,藉由焊料凸塊、金導線、及銅導線中之任一者而連接較佳。 From the viewpoint of suppressing metal corrosion of the connection portion and obtaining high connection reliability, the pad having aluminum or aluminum alloy and the external electrode are interposed between the under bump metal and the solder bump, the gold wire, and the copper wire. Either the connection is preferred.
以下舉出實施例說明本發明,但本發明並沒有限定於該等之例。 The present invention will now be described by way of examples, but the invention is not limited thereto.
再者,在實施例中,使用矽晶圓作為半導體元件之模組,在矽晶圓直接塗布正型感光性樹脂組成物,或是,將金屬層利用濺鍍形成後,塗布正型感光性樹脂組成物而形成樹脂被膜,並進行評價。在樹脂被膜(包含未硬化的樹脂圖案及/或硬化樹脂圖案)的評價中,在不需要區別在矽晶圓上直接形成之樹脂被膜或在利用濺鍍形成的金屬層上形成之樹脂被膜時,係統稱矽晶圓與金屬層形成的矽晶圓,並標記為基板。 Further, in the embodiment, a tantalum wafer is used as a module of a semiconductor element, and a positive photosensitive resin composition is directly applied to a tantalum wafer, or a metal layer is formed by sputtering, and a positive photosensitive property is applied. The resin film was formed into a resin composition and evaluated. In the evaluation of the resin film (including the uncured resin pattern and/or the cured resin pattern), it is not necessary to distinguish between the resin film directly formed on the ruthenium wafer or the resin film formed on the metal layer formed by sputtering. The system is called a germanium wafer formed by a wafer and a metal layer, and is marked as a substrate.
首先,對於各實施例及比較例之評價方法進行說明。在正型感光性樹脂組成物(以下稱為清漆)的評價中,使用預先以1μm之聚四氟乙烯製的過濾器(住友電氣工業(股)製)過濾的清漆。 First, the evaluation methods of the respective examples and comparative examples will be described. In the evaluation of the positive photosensitive resin composition (hereinafter referred to as varnish), a varnish which was previously filtered with a filter made of polytetrafluoroethylene (manufactured by Sumitomo Electric Industries Co., Ltd.) of 1 μm was used.
基板上之樹脂被膜的膜厚係使用光干涉式膜厚測定裝置(Dainippon Screen製造(股)製Lambda Ace VM-1030)進行測定。再者,折射率係以聚醯亞胺為對象,作為1.629進行測定。 The film thickness of the resin film on the substrate was measured using an optical interference type film thickness measuring device (Lambda Ace VM-1030, manufactured by Dainippon Screen Co., Ltd.). Further, the refractive index was measured by using polydiimine as 1.629.
將聚醯亞胺(前驅物)樹脂以35質量%溶解於γ-丁內酯(以下稱為GBL),在4吋的矽晶圓上使用旋轉器(MIKASA(股)製1H-DX),以旋轉塗布法塗布,接著,使用熱板(Dainippon Screen製造(股)製D-SPIN),在 120℃烘烤3分鐘,製作厚度4~5μm的預烘烤膜。將該附有樹脂膜的晶圓分成兩半,將一方使用潔淨烘箱(Koyo Thermo Systoms(股)製CLH-21CD-S),在氮氣流下(氧濃度20ppm以下)於140℃硬化30分鐘,其次,進一步升溫,在320℃硬化1小時。使用紅外分光光度計(堀場製作所(股)製FT-720),各別測定硬化前後之樹脂膜的穿透紅外吸收光譜,以確認起因於聚醯亞胺的醯亞胺結構之吸收峰(1780cm-1附近、1377cm-1附近)之存在為前提,求出1377cm-1附近之峰強度(硬化前:X、硬化後:Y)。算出該等之峰強度比,求得熱處理前聚合物中之醯亞胺基的含量,亦即醯亞胺環閉環率(RIM=X/Y×100(%))。 The polyimide (precursor) resin was dissolved in γ-butyrolactone (hereinafter referred to as GBL) at 35 mass%, and a rotator (1H-DX manufactured by MIKASA Co., Ltd.) was used on a 4 矽 矽 wafer. The coating was applied by a spin coating method, and then baked at 120 ° C for 3 minutes using a hot plate (D-SPIN manufactured by Dainippon Screen Co., Ltd.) to prepare a prebaked film having a thickness of 4 to 5 μm. The resin film-attached wafer was divided into two halves, and one of them was cured by a clean oven (CLH-21CD-S manufactured by Koyo Thermo Systoms Co., Ltd.) under a nitrogen stream (oxygen concentration of 20 ppm or less) at 140 ° C for 30 minutes, followed by a second half. Further, the temperature was raised and hardened at 320 ° C for 1 hour. An infrared spectrophotometer (FT-720 manufactured by Horiba, Ltd.) was used, and the infrared absorption spectrum of the resin film before and after hardening was measured to confirm the absorption peak of the quinone imine structure of the polyimine (1780 cm). after X, hardening:: close to -1, near 1377 cm -1) of the premise of the presence, intensity of 1377 cm -1 peak is obtained near the (uncured Y). The peak intensity ratios of these were calculated, and the content of the quinone imine group in the polymer before the heat treatment, that is, the ruthenium ring ring closure ratio (R IM = X / Y × 100 (%)) was determined.
將清漆,使在120℃預烘烤3分鐘後之膜厚成為10μm,在8吋的矽晶圓上使用塗布顯影裝置(東京威力科創(股)製ACT-8),將清漆以旋轉塗布法塗布,並進行預烘烤。在曝光機i射線步進機(Nikon(股)製NSR-2005i9C)安裝切好圖案的網線,將預烘烤後之樹脂被膜形成的矽晶圓,採用100~1000mJ/cm2之曝光量以10mJ/cm2step進行曝光。曝光後,使用ACT-8的顯影裝置,使用2.38質量%之四甲基氫氧化銨(以下稱為TMAH)水溶液(三菱瓦斯化學(股)製ELM-D),以混拌法重複2次顯影液之吐出時間10秒、混拌時間25秒之顯影,並以純水潤洗後,甩乾並乾燥,求出曝光部完全溶解的最低曝光量。其結果,將最低曝光量為500mJ/cm2以上者定為不足夠(B),將300mJ/cm2以上小於500mJ/cm2者定為良好(A),將小於300mJ/cm2者定為極良好(S)。 The varnish was made to have a film thickness of 10 μm after prebaking at 120 ° C for 3 minutes, and the varnish was spin-coated on a 8 矽 矽 wafer using a coating and developing device (ACT-8 manufactured by Tokyo Wealth Co., Ltd.). The method is applied and pre-baked. A screen wire having a pattern is mounted on an exposure machine i-ray stepper (NSR-2005i9C manufactured by Nikon Co., Ltd.), and a wafer having a pre-baked resin film is used, and an exposure amount of 100 to 1000 mJ/cm 2 is used. The exposure was performed at 10 mJ/cm 2 step. After the exposure, an ACT-8 developing device was used, and a 2.38 mass% tetramethylammonium hydroxide (hereinafter referred to as TMAH) aqueous solution (ELM-D manufactured by Mitsubishi Gas Chemical Co., Ltd.) was used, and the development was repeated twice by the mixing method. The liquid was discharged for 10 seconds, and the mixing time was 25 seconds. After rinsing with pure water, it was dried and dried to determine the minimum exposure amount at which the exposed portion was completely dissolved. As a result, it is not sufficient to set the minimum exposure amount to 500 mJ/cm 2 or more (B), and it is good (A) to be 300 mJ/cm 2 or more and less than 500 mJ/cm 2 , and to be less than 300 mJ/cm 2 . Very good (S).
在4吋矽晶圓上將Ti與Al之濺鍍以該順序連續實施,準備以下層Ti為50nm、上層Al為200nm之厚度形成的濺鍍基板(以下稱為Al濺鍍基板)。相對於鋅酸鹽液及無電解Ni/置換鍍Au處理之耐化學性,將該Al濺鍍基板作為基板使用,相對於強酸及焊劑液之耐化學性,將4吋矽晶圓作為基板使用。在基板上將清漆使用旋轉器(MIKASA(股)製)以旋轉塗布法塗布,接著,使用熱板(Dainippon Screen製造(股)製D-SPIN),在120℃的熱板烘烤3分鐘,製作厚度約6~13μm的預烘烤膜。預烘烤後膜厚係因應目標之硬化後膜厚而適當調節。在光罩對準曝光機(Union Optical(股)製PEM-6M)重疊安裝附有樹脂被膜的基板與切好圖案之網線,以i射線換算為500mJ/cm2的曝光量,採用寬頻光進行曝光。曝光後,使用2.38質量%之TMAH水溶液(多摩化學工業(股)製),以浸漬法進行顯影,之後,以純水潤洗,得到正型的樹脂圖案。將該附有樹脂圖案的基板,使用潔淨烘箱(Koyo Thermo Systems(股)製CLH-21CD-S),在氮氣流下(氧濃度20ppm以下)於140℃硬化30分鐘,其次,進一步升溫,在320℃硬化1小時,使聚醯亞胺的樹脂圖案硬化。並且使用RIE裝置(Samco(股)製RIE-10N),進行O213Pa、200W、5分鐘之O2灰化處理。O2灰化處理導致之膜厚減少為約0.4μm。使用處理後之附有樹脂圖案的基板進行以下的耐化學性評價。耐化試驗後之觀察中係使用光干涉式膜厚測定裝置(Dainippon Screen製造(股)製Lambda Ace VM-1030)之光學顯微鏡。 Sputtering of Ti and Al was performed continuously on the four wafers in this order, and a sputtering substrate (hereinafter referred to as an Al sputtering substrate) having a thickness of 50 nm and an upper layer of Al of 200 nm was prepared. The Al sputtered substrate is used as a substrate with respect to the chemical resistance of the zincate solution and the electroless Ni/displacement Au treatment, and the 4 吋矽 wafer is used as a substrate with respect to the chemical resistance of the strong acid and the flux liquid. . The varnish was applied to the substrate by a spin coating method using a spinner (manufactured by MIKASA Co., Ltd.), and then baked on a hot plate at 120 ° C for 3 minutes using a hot plate (D-SPIN manufactured by Dainippon Screen Co., Ltd.). A prebaking film having a thickness of about 6 to 13 μm was produced. The film thickness after prebaking is appropriately adjusted in accordance with the film thickness after hardening of the target. The substrate with the resin film and the mesh line of the cut pattern were superposed on the mask alignment exposure machine (PEM-6M manufactured by Union Optical Co., Ltd.), and the exposure amount was 500 mJ/cm 2 in terms of i-ray, and broadband light was used. Exposure. After the exposure, development was carried out by a dipping method using a 2.38 mass% TMAH aqueous solution (manufactured by Tama Chemical Co., Ltd.), and then rinsed with pure water to obtain a positive resin pattern. The substrate with the resin pattern was cured by a clean oven (CLH-21CD-S manufactured by Koyo Thermo Systems Co., Ltd.) under a nitrogen stream (oxygen concentration: 20 ppm or less) at 140 ° C for 30 minutes, and then further heated at 320. After hardening at ° C for 1 hour, the resin pattern of the polyimide was hardened. Further, O 2 ashing treatment of O 2 13 Pa, 200 W, and 5 minutes was carried out using an RIE apparatus (RIE-10N manufactured by Samco Co., Ltd.). The film thickness caused by the O 2 ashing treatment was reduced to about 0.4 μm. The following chemical resistance evaluation was performed using the processed resin pattern-coated substrate. An optical microscope of an optical interference type film thickness measuring device (Lambda Ace VM-1030 manufactured by Dainippon Screen Co., Ltd.) was used for the observation after the chemical resistance test.
將上述之方法所準備的O2灰化處理完成之附有硬化樹脂圖案的Al濺鍍基板(本項之評價的說明中,以下記為基板),在鋅酸鹽液(Melplate(註冊商標)FZ-7350(Meltex(股)製)/Melplate(註冊商標)鋅酸鹽F-plus(Meltex(股)製)/純水=20/1/79(體積比))於22℃浸漬5分鐘,於純水浸漬30秒並進行清洗,且藉由鼓風進行乾燥。觀察處理後基板之除去100μm四方形的正方形之圖案的邊緣部,測定對殘留圖案之滲透寬。測定係於5處進行,將其平均值為20μm以上者定為不足夠(B),將10μm以上小於20μm者定為良好(A),將小於10μm者定為極良好(S)。 An Al sputtered substrate with a hardened resin pattern obtained by ashing the O 2 prepared by the above method (in the description of the evaluation of this item, hereinafter referred to as a substrate), in a zincate solution (Melplate (registered trademark)) FZ-7350 (manufactured by Meltex Co., Ltd.) / Melplate (registered trademark) zincate F-plus (manufactured by Meltex Co., Ltd.) / pure water = 20/1/79 (volume ratio) was immersed at 22 ° C for 5 minutes. It was immersed in pure water for 30 seconds and washed, and dried by air blowing. The edge portion of the square pattern of the 100 μm square was removed from the treated substrate, and the penetration width to the residual pattern was measured. The measurement was carried out at five places, and the average value was 20 μm or more, which was not sufficient (B), and the case of 10 μm or more and less than 20 μm was determined to be good (A), and those having less than 10 μm were determined to be extremely good (S).
將上述之方法所準備的O2灰化處理完成之附有硬化樹脂圖案的矽基板(本項之評價的說明中,以下記為基板),在5質量%硫酸於40℃浸漬5分鐘,於純水浸漬30秒並進行清洗,且藉由鼓風進行乾燥。觀察處理後的基板,且觀察樹脂膜表面的裂縫之有無,將產生裂縫者定為不足夠(B),將未產生者定為良好(A)。 The ruthenium substrate with the hardened resin pattern (the description of the evaluation of this item, hereinafter referred to as a substrate) obtained by ashing the O 2 prepared by the above method is immersed in 5 mass % sulfuric acid at 40 ° C for 5 minutes. The pure water was immersed for 30 seconds and washed, and dried by air blowing. The treated substrate was observed, and the presence or absence of cracks on the surface of the resin film was observed, and the occurrence of cracks was determined to be insufficient (B), and those not produced were determined to be good (A).
將上述之方法所準備的O2灰化處理完成之附有硬化樹脂圖案的矽基板(本項之評價的說明中,以下記為基板),塗覆焊劑液(荒川化學工業(股)製WHD-001),以250℃的熱板(AS ONE(股)製HHP-170D)加熱1分鐘,以浸漬於純水為前提,使用超音波清洗機 (Aiwa醫科工業(股)製AU-26C)進行清洗,且藉由鼓風進行乾燥。觀察處理後的基板,且觀察樹脂膜表面的裂縫之有無,將產生裂縫者定為不足夠(B),將未產生者定為良好(A)。 A ruthenium substrate with a hardened resin pattern obtained by ashing the O 2 prepared by the above method (in the description of the evaluation of this item, hereinafter referred to as a substrate), and a flux solution (WHD manufactured by Arakawa Chemical Industries Co., Ltd.) -001), heated at 250 °C for 1 minute on a hot plate (HHP-170D manufactured by AS ONE), using an ultrasonic cleaning machine (AU-26C manufactured by Aiwa Medical Industries Co., Ltd.) on the premise of immersion in pure water. Washing is carried out and drying is carried out by air blowing. The treated substrate was observed, and the presence or absence of cracks on the surface of the resin film was observed, and the occurrence of cracks was determined to be insufficient (B), and those not produced were determined to be good (A).
將上述之方法所準備的O2灰化處理完成之附有硬化樹脂圖案的Al濺鍍基板(本項之評價的說明中,以下記為基板),在表1的液體依步驟1至8的順續實施浸漬處理。但是,對各液體之浸漬後,每次均實施利用對純水之浸漬的清洗及利用鼓風的乾燥。表中,Mel cleaner、Melplate均為註冊商標且為Meltex(股)製。 The Al sputtered substrate to which the hardened resin pattern is formed by the O 2 ashing treatment prepared by the above method (hereinafter, the description of the evaluation of this item is hereinafter referred to as a substrate), and the liquid in Table 1 is in accordance with steps 1 to 8. The immersion treatment is carried out in succession. However, after immersion of each liquid, washing with immersion in pure water and drying by blasting are performed each time. In the table, Mel cleaner and Melplate are registered trademarks and are manufactured by Meltex.
觀察各別之藥液處理後的基板,並觀察對除去100μm四方形的正方形之圖案的邊緣部之殘留圖案的滲透、及樹脂膜表面的裂縫之有無。 The substrate after the treatment of each of the chemical solutions was observed, and the penetration of the residual pattern at the edge portion of the square pattern in which the square shape of 100 μm was removed and the presence or absence of cracks on the surface of the resin film were observed.
將2,2-雙(3-胺基-4-羥苯基)六氟丙烷(以下稱為BAHF)164.8g(0.45莫耳)溶解於丙酮900mL、環氧丙烷156.8g(2.7莫耳),冷卻至-15℃。在此滴加將3-硝基苯甲醯氯183.7g(0.99莫耳)溶解於丙酮900mL的溶液。滴加結束後,在-15℃進行反應4小時,之後恢復至室溫。過濾析出的白色固體,在50℃進行真空乾燥。 164.8 g (0.45 mol) of 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane (hereinafter referred to as BAHF) was dissolved in 900 mL of acetone and 156.8 g (2.7 mol) of propylene oxide. Cool to -15 °C. Here, a solution of 183.7 g (0.99 mol) of 3-nitrobenzidine chloride dissolved in 900 mL of acetone was added dropwise. After completion of the dropwise addition, the reaction was carried out at -15 ° C for 4 hours, and then returned to room temperature. The precipitated white solid was filtered and dried under vacuum at 50 °C.
將固體270g加入3L的不銹鋼高壓釜,並分散於甲基賽路蘇2400mL,加入5%鈀-碳5g。在此將氫以氣球導入,並於室溫進行還原反應。2小時後,確認氣球不再放氣而結束反應。反應結束後,進行過濾將作為觸媒之鈀化合物除去,以旋轉蒸發器濃縮,得到下述式所示的二胺化合物(以下稱為HA)。 270 g of solid was placed in a 3 L stainless steel autoclave and dispersed in 2400 mL of methyl sarsus, and 5 g of 5% palladium-carbon was added. Hydrogen was introduced here as a balloon and the reduction reaction was carried out at room temperature. After 2 hours, it was confirmed that the balloon was no longer deflated and the reaction was terminated. After completion of the reaction, the palladium compound as a catalyst was removed by filtration, and concentrated by a rotary evaporator to obtain a diamine compound (hereinafter referred to as HA) represented by the following formula.
在乾燥氮氣流下,將苯均四酸二酐(以下稱為PMDA)1.09g(0.005莫耳)與雙(3,4-二羧苯基)醚二酐(以下稱為ODPA)13.96g(0.045莫耳)溶解於N-甲基-2-吡咯啶酮(以下稱為NMP)120g。在此將HA18.14g(0.03莫耳)、4,4’-二胺基二苯醚(以下稱為DAE)2.80g(0.014莫耳)及1,3-雙(3-胺丙基)四甲基二矽氧烷(以下稱為SiDA)0.50g(0.002莫耳)與NMP40g同時加入,在20℃進 行反應1小時,接著,在50℃進行反應2小時。其次,將作為封端劑之3-胺基酚(以下稱為MAP)0.87g(0.008莫耳)與NMP10g同時加入,在50℃進行反應2小時。之後,花費10分鐘滴加將N,N-二甲基甲醯胺二甲基縮醛(以下稱為DMFDMA)10.72g(0.09莫耳)以NMP20g稀釋的溶液。滴加後,在50℃攪拌3小時。攪拌結束後,將溶液冷卻直到室溫後,將溶液投入至水1L而得到沉澱。過濾並收集該沉澱,以水清洗3次後,在80℃的真空乾燥機乾燥20小時,得到鹼可溶性聚醯亞胺前驅物樹脂(A-1)之粉末。 Under dry nitrogen flow, pyromellitic dianhydride (hereinafter referred to as PMDA) 1.09 g (0.005 mol) and bis(3,4-dicarboxyphenyl)ether dianhydride (hereinafter referred to as ODPA) 13.96 g (0.045) Mohr) was dissolved in 120 g of N-methyl-2-pyrrolidone (hereinafter referred to as NMP). Here, HA 18.14 g (0.03 mol), 4,4'-diaminodiphenyl ether (hereinafter referred to as DAE) 2.80 g (0.014 mol) and 1,3-bis(3-aminopropyl) four Methyldioxane (hereinafter referred to as SiDA) 0.50g (0.002 mole) was added simultaneously with NMP40g at 20 ° C The reaction was carried out for 1 hour, and then, the reaction was carried out at 50 ° C for 2 hours. Next, 0.87 g (0.008 mol) of 3-aminophenol (hereinafter referred to as MAP) as a blocking agent was added together with NMP 10 g, and the reaction was carried out at 50 ° C for 2 hours. Thereafter, a solution of 10.72 g (0.09 mol) of N,N-dimethylformamide dimethyl acetal (hereinafter referred to as DMFDMA) diluted with NMP 20 g was added dropwise over 10 minutes. After the dropwise addition, the mixture was stirred at 50 ° C for 3 hours. After the completion of the stirring, the solution was cooled to room temperature, and the solution was poured into 1 L of water to obtain a precipitate. The precipitate was collected by filtration, washed with water three times, and then dried in a vacuum dryer at 80 ° C for 20 hours to obtain a powder of an alkali-soluble polyimine precursor resin (A-1).
將酸二酐添加量變更為PMDA2.18g(0.01莫耳)與ODPA12.41g(0.04莫耳),除此以外係採用與合成例2同樣的方法進行聚合反應,得到鹼可溶性聚醯亞胺前驅物樹脂(A-2)之粉末。 The amount of the acid dianhydride added was changed to 2.34 g (0.01 mol) of PMDA and 12.41 g (0.04 mol) of ODPA, and the polymerization reaction was carried out in the same manner as in Synthesis Example 2 to obtain an alkali-soluble polyimine precursor. Powder of the resin (A-2).
將酸二酐添加量變更為PMDA4.36g(0.02莫耳)與ODPA9.31g(0.03莫耳),且將DMFDMA添加量變更為9.53g(0.08莫耳),除此以外係採用與合成例2同樣的方法進行聚合反應,得到鹼可溶性聚醯亞胺前驅物樹脂(A-3)之粉末。 The amount of acid dianhydride added was changed to PMDA 4.36 g (0.02 mol) and ODPA 9.31 g (0.03 mol), and the amount of DMFDMA added was changed to 9.53 g (0.08 mol), and the synthesis example 2 was used. The polymerization was carried out in the same manner to obtain a powder of an alkali-soluble polyimine precursor resin (A-3).
將酸二酐添加量變更為PMDA2.18g(0.01莫耳)與ODPA12.41g(0.04莫耳),且將SiDA以外的二胺添加量變更為HA22.67g(0.0375莫耳)與DAE1.30g(0.0065 莫耳),除此以外係採用與合成例2同樣的方法進行聚合反應,得到鹼可溶性聚醯亞胺前驅物樹脂(A-4)之粉末。 The amount of acid dianhydride added was changed to 2.103 g (0.01 mol) of PMDA and 12.41 g (0.04 mol) of ODPA, and the amount of diamine added other than SiDA was changed to HA 22.67 g (0.0375 mol) and DAE 1.30 g ( 0.0065 In the same manner as in Synthesis Example 2, a polymerization reaction was carried out to obtain a powder of an alkali-soluble polyimine precursor resin (A-4).
將SiDA以外的二胺添加量變更為HA6.05g(0.01莫耳)與DAE6.01g(0.03莫耳),且將DMFDMA添加量變更為9.53g(0.08莫耳),除此以外係採用與合成例2同樣的方法進行聚合反應,得到鹼可溶性聚醯亞胺前驅物樹脂(A-5)之粉末。 The addition amount of the diamine other than SiDA was changed to HA 6.05 g (0.01 mol) and DAE 6.01 g (0.03 mol), and the amount of DMFDMA added was changed to 9.53 g (0.08 mol), and other methods were employed and synthesized. In the same manner as in Example 2, a polymerization reaction was carried out to obtain a powder of an alkali-soluble polyimine precursor resin (A-5).
將酸二酐變更為1,4,5,8-萘四羧酸二酐1.34g(0.005莫耳)與ODPA13.96g(0.045莫耳),且將SiDA以外的二胺添加量變更為HA17.53g(0.029莫耳)與DAE2.40g(0.012莫耳),並將DMFDMA添加量變更為9.53g(0.08莫耳),除此以外係採用與合成例2同樣的方法進行聚合反應,得到鹼可溶性聚醯亞胺前驅物樹脂(A-6)之粉末。 The acid dianhydride was changed to 1.34 g (0.005 mol) of 1,4,5,8-naphthalenetetracarboxylic dianhydride and 13.96 g (0.045 mol) of ODPA, and the amount of diamine added other than SiDA was changed to HA17. In the same manner as in Synthesis Example 2, 53 g (0.029 mol) and DAE 2.40 g (0.012 mol) were added, and the amount of DMFDMA was changed to 9.53 g (0.08 mol), and alkali polymerization was carried out in the same manner as in Synthesis Example 2. A powder of polyimine precursor resin (A-6).
將DAE變更為4,4’-硫化二苯胺3.03g(0.014莫耳),除此以外係採用與合成例3同樣的方法進行聚合反應,得到鹼可溶性聚醯亞胺前驅物樹脂(A-7)之粉末。 The alkali-soluble polyimine precursor resin (A-7) was obtained by the same method as in Synthesis Example 3 except that the DAE was changed to 4,4'-diphenylamine (3.03 g (0.014 mol)). ) powder.
將DMFDMA添加後的反應變更為在80℃攪拌3小時,除此以外係採用與合成例3同樣的方法進行聚合反應,得到鹼可溶性聚醯亞胺前驅物樹脂(A-8)之粉末。 The polymerization reaction was carried out in the same manner as in Synthesis Example 3 except that the reaction after the addition of DMFDMA was changed to 80 ° C for 3 hours to obtain a powder of an alkali-soluble polyimine precursor resin (A-8).
在乾燥氮氣流下,使HA4.53g(0.0075莫耳)、DAE1.50g(0.0075莫耳)、BAHF10.26g(0.028莫耳)、SiDA0.50g(0.002莫耳)、作為封端劑之MAP1.09g(0.01莫耳)溶解於NMP140g。在此將PMDA1.09g(0.005莫耳)及ODPA13.96g(0.045莫耳)與NMP20g同時加入,在20℃進行反應1小時,接著,在50℃進行反應4小時。之後,添加二甲苯10g,一邊使水與二甲苯同時共沸,一邊在150℃攪拌5小時。攪拌結束後,放置冷卻,將溶液投入至水1L而得到白色沉澱。過濾並收集該沉澱,以水清洗3次後,在80℃的真空乾燥機乾燥20小時,得到鹼可溶性聚醯亞胺樹脂(A-9)之粉末。 Under dry nitrogen flow, HA 4.53g (0.0075 mol), DAE 1.50g (0.0075 mol), BAHF 10.26g (0.028 mol), SiDA 0.50g (0.002 mol), MAP 1.09g as the blocking agent (0.01 mol) dissolved in NMP 140 g. Here, PMDA 1.09 g (0.005 mol) and ODPA 13.96 g (0.045 mol) were simultaneously added with NMP 20 g, and the reaction was carried out at 20 ° C for 1 hour, and then, the reaction was carried out at 50 ° C for 4 hours. Thereafter, 10 g of xylene was added, and while water and xylene were simultaneously azeotroped, the mixture was stirred at 150 ° C for 5 hours. After the completion of the stirring, the mixture was allowed to cool, and the solution was poured into 1 L of water to obtain a white precipitate. The precipitate was collected by filtration, washed with water three times, and then dried in a vacuum dryer at 80 ° C for 20 hours to obtain a powder of an alkali-soluble polyimine resin (A-9).
將酸二酐添加量變更為PMDA6.54g(0.03莫耳)與ODPA6.20g(0.02莫耳),且將SiDA以外的二胺添加量變更為HA17.53g(0.029莫耳)與DAE2.40g(0.012莫耳),將封端劑添加量變更為MAP1.53g(0.014莫耳),並將DMFDMA添加量變更為9.53g(0.08莫耳),除此以外係採用與合成例2同樣的方法進行聚合反應,得到鹼可溶性聚醯亞胺前驅物樹脂(A’-10)之粉末。 The amount of acid dianhydride added was changed to PMDA 6.54 g (0.03 mol) and ODPA 6.20 g (0.02 mol), and the amount of diamine added other than SiDA was changed to HA 17.53 g (0.029 mol) and DAE 2.40 g ( In the same manner as in Synthesis Example 2, the amount of the blocking agent was changed to MAP 1.53 g (0.014 mol), and the amount of DMFDMA added was changed to 9.53 g (0.08 mol). The polymerization was carried out to obtain a powder of an alkali-soluble polyimine precursor resin (A'-10).
將酸二酐變更為ODPA15.51g(0.05莫耳),除此以外係採用與合成例2同樣的方法進行聚合反應,得到鹼可溶性聚醯亞胺前驅物樹脂(A’-11)之粉末。 A polymerization reaction was carried out in the same manner as in Synthesis Example 2 except that the acid dianhydride was changed to 15.51 g (0.05 mol) of ODPA to obtain a powder of an alkali-soluble polyimine precursor resin (A'-11).
將SiDA以外的二胺變更為HA26.60g(0.044莫耳),除此以外係採用與合成例3同樣的方法進行聚合反應,得到鹼可溶性聚醯亞胺前驅物樹脂(A’-12)之粉末。 The polymerization reaction was carried out in the same manner as in Synthesis Example 3 except that the diamine other than SiDA was changed to HA 26.60 g (0.044 mol), and an alkali-soluble polyimine precursor resin (A'-12) was obtained. powder.
將酸二酐變更為ODPA15.51g(0.05莫耳),且將SiDA以外的二胺變更為HA26.60g(0.044莫耳),除此以外係採用與合成例2同樣的方法進行聚合反應,得到鹼可溶性聚醯亞胺前驅物樹脂(A’-13)之粉末。 The polymerization reaction was carried out in the same manner as in Synthesis Example 2 except that the acid dianhydride was changed to 15.51 g (0.05 mol) of ODPA, and the diamine other than SiDA was changed to HA 26.60 g (0.044 mol). A powder of an alkali-soluble polyimine precursor resin (A'-13).
在乾燥氮氣流下,添加m-甲酚70.2g(0.65莫耳)、p-甲酚37.8g(0.35莫耳)、37質量%甲醛水溶液75.5g(甲醛0.93莫耳)、草酸二水合物0.63g(0.005莫耳)、甲基異丁酮264g後,並浸於油浴中,一邊使反應液回流,一邊進行聚縮合反應4小時。之後,將油浴的溫度花費3小時進行升溫,在之後將燒瓶內之壓力減壓直到40~67hPa,除去揮發分,將溶解的樹脂冷卻直到室溫,得到鹼可溶性之酚醛樹脂(A’-14)的聚合物固體。 Under a dry nitrogen stream, 70.2 g (0.65 mol) of m-cresol, 37.8 g (0.35 mol) of p-cresol, 75.5 g of a 37% by mass aqueous formaldehyde solution (formaldehyde 0.93 mol), and 0.63 g of oxalic acid dihydrate were added. After 264 g of methyl isobutyl ketone (0.005 mol) and immersed in an oil bath, the polycondensation reaction was carried out for 4 hours while refluxing the reaction liquid. Thereafter, the temperature of the oil bath was raised for 3 hours to increase the temperature, and then the pressure in the flask was reduced to 40 to 67 hPa, the volatile matter was removed, and the dissolved resin was cooled to room temperature to obtain an alkali-soluble phenol resin (A'- 14) polymer solids.
四氫映喃2400g、在將作為起始劑之第二丁基鋰2.6g(0.04莫耳)加入的混合溶液,加入p-第三丁氧基苯乙烯63.5g(0.36莫耳)與苯乙烯25.0g(0.24莫耳),一邊攪拌3小時,一邊聚合後,添加甲醇12.8g(0.4莫耳)並進行聚合終止反應。其次,為了精製聚合物而將反應混合物注入甲醇3L中,使沉澱的聚合物乾燥,並且溶解 於丙酮1.6L,在60℃加入濃鹽酸2g且攪拌7小時後,注入水使聚合物沉澱,將p-第三丁氧基苯乙烯去保護而轉換為羥基苯乙烯,以水清洗3次後,在50℃的真空乾燥機乾燥24小時,得到鹼可溶性的聚羥基苯乙烯樹脂(A’-15)。 2400 g of tetrahydrofuran, a mixed solution of 2.6 g (0.04 mol) of a second butyllithium as a starter, and 63.5 g (0.36 mol) of p-t-butoxystyrene and styrene were added. 25.0 g (0.24 mol), while stirring for 3 hours, after polymerization, 12.8 g (0.4 mol) of methanol was added and polymerization was terminated to terminate the reaction. Next, in order to purify the polymer, the reaction mixture is poured into 3 L of methanol to dry the precipitated polymer and dissolve. After adding 1.6 g of concentrated hydrochloric acid to acetone at 1.6 ° C and stirring for 7 hours, water was poured to precipitate the polymer, and p-t-butoxy styrene was deprotected to be converted into hydroxystyrene, and washed with water three times. It was dried in a vacuum dryer at 50 ° C for 24 hours to obtain an alkali-soluble polyhydroxystyrene resin (A'-15).
在乾燥氮氣流下,將2,3-二甲酚61.1g(0.5莫耳)、柳醛58.0g(0.475莫耳)、及p-甲苯磺酸1.7g(0.01莫耳)於油浴中使反應液回流,同時在100℃進行聚縮合反應4小時。之後,冷卻直到室溫,加入丙酮50g與三乙胺1.0g(0.01莫耳)並攪拌30分鐘後,進一步加入純水150g並攪拌30分鐘。除去分離的水層後,加入GBL10g,升溫直到200℃,之後,將燒瓶內之壓力減壓直到40hPa以下,除去揮發分後,冷卻直到室溫,得到鹼可溶性的酚樹脂(A’-16)。 61.1 g (0.5 mol) of 2,3-xylenol, 58.0 g (0.475 mol) of salicylaldehyde, and 1.7 g (0.01 mol) of p-toluenesulfonic acid were reacted in an oil bath under a stream of dry nitrogen. The liquid was refluxed while carrying out a polycondensation reaction at 100 ° C for 4 hours. Thereafter, the mixture was cooled to room temperature, and 50 g of acetone and 1.0 g (0.01 mol) of triethylamine were added and stirred for 30 minutes, and then 150 g of pure water was further added and stirred for 30 minutes. After removing the separated aqueous layer, 10 g of GBL was added, and the temperature was raised to 200 ° C. Thereafter, the pressure in the flask was reduced to 40 hPa or less, and the volatile matter was removed, and then cooled to room temperature to obtain an alkali-soluble phenol resin (A'-16). .
在乾燥氮氣流下,將TrisP-PA(商品名、本州化學工業(股)製)42.45g(0.1莫耳)與5-萘醌二疊氮磺醯氯(NAC-5、東洋合成(股)製)75.23g(0.28莫耳)溶解於1,4-二烷1000g。將反應容器冰冷,同時使系內不會成為35℃以上而滴加將1,4-二烷150g與三乙胺30.36g(0.3莫耳)混合的液體。滴加後,在30℃攪拌2小時。過濾三乙胺鹽,將濾液投入至純水7L而得到沉澱。過濾並收集該沉澱,並且以1質量%鹽酸2L進行清洗。之後,進一步以純水5L清洗2次。將該沉澱以50℃的真空乾燥機 乾燥24小時,Q之中平均2.8個為5-萘醌二疊氮磺酸酯化之下述式所示的醌二疊氮化合物(B-1)。 Under dry nitrogen flow, TrisP-PA (trade name, manufactured by Honshu Chemical Industry Co., Ltd.) 42.45g (0.1m) and 5-naphthoquinonediazidesulfonium chloride (NAC-5, Toyo Synthetic Co., Ltd.) ) 75.23g (0.28 moles) dissolved in 1,4-two Alkane 1000g. The reaction vessel is chilled while the inside of the system does not become above 35 ° C and the addition of 1,4-two 150 g of a liquid mixed with triethylamine 30.36 g (0.3 mol). After the dropwise addition, the mixture was stirred at 30 ° C for 2 hours. The triethylamine salt was filtered, and the filtrate was poured into 7 L of pure water to obtain a precipitate. The precipitate was collected by filtration and washed with 2 L of 1% by mass hydrochloric acid. Thereafter, it was further washed twice with 5 L of pure water. The precipitate was dried in a vacuum dryer at 50 ° C for 24 hours, and an average of 2.8 of Q was a quinonediazide compound (B-1) represented by the following formula of 5-naphthoquinonediazidesulfonate.
以下表示在實施例使用的熱交聯劑(C-1)HMOM-TPHAP(商品名、本州化學工業(股)製)。 The thermal crosslinking agent (C-1) HMOM-TPHAP (trade name, manufactured by Honshu Chemical Industry Co., Ltd.) used in the examples is shown below.
以下表示在比較例使用的熱鹼產生劑(D-1)(R)-第三丁基-2-(羥甲基)吡咯啶-1-羧酸酯(和光純藥工業(股)製)。 The hot base generator (D-1) (R)-t-butyl-2-(hydroxymethyl)pyrrolidine-1-carboxylate (manufactured by Wako Pure Chemical Industries, Ltd.) used in the comparative example is shown below. .
對於合成例2~14所得到的鹼可溶性聚醯亞胺(前驅物)樹脂,將由添加量算出的全四羧酸殘基所佔之前述通式(1)所示的四羧酸殘基、全二胺殘基所佔之前述通式(2)所示的二胺殘基、及全二胺殘基所佔之前述式(3)所示的二胺殘基之比例(莫耳%)、以上述的方法求出之醯亞胺環閉環率(RIM(%))、上述(a1)之結構的聚醯亞胺前驅物或(a2)之結構的聚醯亞胺或是其它任一關連之分類示於表2。再者,在非聚醯亞胺(前驅物)的合成例15~17記載之鹼可溶性樹脂(A’-14~16)係分類為其它。 In the alkali-soluble polyimine (precursor) resin obtained in Synthesis Examples 2 to 14, the tetracarboxylic acid residue represented by the above formula (1), which is the total tetracarboxylic acid residue calculated from the added amount, The ratio of the diamine residue represented by the above formula (2) and the diamine residue represented by the above formula (3) in the total diamine residue to the total diamine residue (% by mole) The ring closure ratio (R IM (%)) of the imide ring obtained by the above method, the polyimine precursor of the structure of the above (a1) or the polyimine of the structure of (a2) or the like A related classification is shown in Table 2. Further, the alkali-soluble resins (A'-14 to 16) described in Synthesis Examples 15 to 17 of the non-polyimine (precursor) are classified as others.
在容量32mL的聚丙烯藥瓶,以表3的組成加入各成分,使用攪拌脫泡裝置(THINKY(股)製ARE-310),攪拌10分鐘,以脫泡1分鐘的條件混合,並以上述的方法進行過濾而除去微小異物,製作清漆(W-1~21)。再者,表3中,「GBL」表示γ-丁內酯。 In a polypropylene bottle having a capacity of 32 mL, each component was added in the composition of Table 3, and a stirring defoaming device (ARE-310 manufactured by THINKY Co., Ltd.) was used, and the mixture was stirred for 10 minutes, and mixed under the conditions of defoaming for 1 minute. The method is filtered to remove minute foreign matter, and a varnish (W-1 to 21) is produced. In addition, in Table 3, "GBL" represents γ-butyrolactone.
將使用製作的清漆,以上述的方法進行相對於感光特性及鋅酸鹽處理之耐化學性評價的結果示於表4。比較例1,其感光特性不足夠。比較例2~9,其對鋅酸鹽處理時的殘留圖案之滲透寬大,且耐化學性不足夠。 Table 4 shows the results of evaluation of chemical resistance with respect to photosensitivity and zincate treatment using the produced varnish. In Comparative Example 1, the photosensitive characteristics were insufficient. In Comparative Examples 2 to 9, the penetration into the residual pattern during the zincate treatment was broad, and the chemical resistance was insufficient.
將使用清漆W-1~7、11、12、16、及21,以上述的方法進行相對於強酸處理及焊劑處理之耐化學性評價的結果示於表5。比較例11中,任何處理均會在樹脂表面產生裂縫。 Table 5 shows the results of chemical resistance evaluation using the varnishes W-1 to 7, 11, 12, 16, and 21 with respect to the strong acid treatment and the flux treatment by the above method. In Comparative Example 11, any treatment caused cracks on the surface of the resin.
使用清漆W-4(實施例22)、W-11(實施例23),以上述的方法進行相對於無電解Ni/置換鍍Au處理之耐化學性評價。全部均透過全步驟而沒有對100μm四方形的正方形之圖案的邊緣部之殘留圖案的滲透,而且,也沒有產生樹脂膜表面之裂縫,且耐化學性為良好。 Using varnishes W-4 (Example 22) and W-11 (Example 23), the chemical resistance evaluation with respect to the electroless Ni/displacement Au treatment was performed by the above method. All of them were passed through the entire step without permeating the residual pattern of the edge portion of the square pattern of 100 μm square, and cracks on the surface of the resin film were not generated, and the chemical resistance was good.
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