TW201517352A - Method for manufacturing photoanode of dye-sensitized solar cell - Google Patents
Method for manufacturing photoanode of dye-sensitized solar cell Download PDFInfo
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- TW201517352A TW201517352A TW102137586A TW102137586A TW201517352A TW 201517352 A TW201517352 A TW 201517352A TW 102137586 A TW102137586 A TW 102137586A TW 102137586 A TW102137586 A TW 102137586A TW 201517352 A TW201517352 A TW 201517352A
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- dye
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- dip tank
- photoanode
- solar cell
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- 238000000034 method Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract 12
- 239000004065 semiconductor Substances 0.000 claims description 36
- 239000007789 gas Substances 0.000 claims description 35
- 239000000758 substrate Substances 0.000 claims description 13
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 10
- 229910044991 metal oxide Inorganic materials 0.000 claims description 10
- 150000004706 metal oxides Chemical group 0.000 claims description 10
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 6
- 239000001569 carbon dioxide Substances 0.000 claims description 5
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 5
- 229910052786 argon Inorganic materials 0.000 claims description 4
- 239000001307 helium Substances 0.000 claims description 4
- 229910052734 helium Inorganic materials 0.000 claims description 4
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 3
- 230000002165 photosensitisation Effects 0.000 claims description 3
- 239000003504 photosensitizing agent Substances 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 20
- 238000001179 sorption measurement Methods 0.000 abstract description 8
- 239000012535 impurity Substances 0.000 abstract description 4
- 230000003247 decreasing effect Effects 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 93
- 238000002360 preparation method Methods 0.000 description 45
- 238000005470 impregnation Methods 0.000 description 29
- 238000003860 storage Methods 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000011148 porous material Substances 0.000 description 7
- 238000011084 recovery Methods 0.000 description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 238000009792 diffusion process Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 206010070834 Sensitisation Diseases 0.000 description 1
- 229910006404 SnO 2 Inorganic materials 0.000 description 1
- -1 ZnOGa 2 O 3 Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000005281 excited state Effects 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000027756 respiratory electron transport chain Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000008313 sensitization Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/542—Dye sensitized solar cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Hybrid Cells (AREA)
- Photovoltaic Devices (AREA)
Abstract
Description
本發明係有關於一種染料敏化太陽能電池的光陽極之製備方法。
The present invention relates to a method of preparing a photoanode of a dye-sensitized solar cell.
染料敏化太陽能電池的發電原理,是利用有顏色的染料,將吸收的太陽能轉換成可利用與儲存的電能。其光電轉換的運作方式,是由染料被光照射、激發;激發態分子會藉由電子轉移過程,將電子傳遞到半導體奈米粒子的導電帶上。這種經由染料吸光而使半導體帶電的過程稱為「染料敏化」,能夠將其中的電子傳導出來,就能夠成為我們所需要的電能。The principle of power generation of dye-sensitized solar cells is to convert the absorbed solar energy into usable and stored electrical energy using colored dyes. The photoelectric conversion operation mode is that the dye is irradiated and excited by light; the excited state molecules transfer electrons to the conductive strip of the semiconductor nanoparticle by electron transfer process. This process of charging a semiconductor by dye absorption is called "dye sensitization", and it is possible to conduct the electrons in it and to be the electric energy we need.
染料敏化太陽能電池的製程,其先在透明電極基板上塗佈並燒結生成金屬氧化物(如:二氧化鈦)奈米多孔電極,再吸附染料,並再覆有鉑膜之對向電極基板之間,封入含碘之電解質而成。其中最耗時的兩部分:電極製備與染料含浸。電極製備需要兩天的時間,其主要耗時在燒結。染料含浸耗時約24小時,一般使用濕式含浸法進行染料含浸,也是目前最常見的染料含浸方法,其於常壓下直接將電極浸泡在染料溶液中,染料溶液藉由擴散進入電極的孔洞內,使電極吸附染料。The process of dye-sensitized solar cell is first coated on a transparent electrode substrate and sintered to form a metal oxide (eg, titanium dioxide) nanoporous electrode, and then adsorbed with a dye, and then coated with a platinum film between the opposite electrode substrates It is sealed with an electrolyte containing iodine. The most time-consuming two parts are electrode preparation and dye impregnation. Electrode preparation takes two days, which is mainly time consuming. The dye is impregnated for about 24 hours. It is generally impregnated with dye by wet impregnation. It is also the most common dye impregnation method. It is directly immersed in the dye solution under normal pressure. The dye solution diffuses into the pores of the electrode. Inside, the electrode is allowed to adsorb the dye.
由於二氧化鈦燒結成的多孔材質,孔洞直徑是屬於中孔洞範圍(孔徑在2~50nm範圍),在進行一般的染料含浸時,由於受到染料溶液的黏度及表面張力的影響,染料溶液要擴散至孔洞內部會受到上述影響,導致需要耗費較長的時間,如果能克服上述問題,即可縮短染料含浸所需的時間,也可以在更短的時間內達到更高的光電轉換效率。Due to the porous material sintered by titanium dioxide, the diameter of the pores belongs to the range of the mesopores (the pore diameter is in the range of 2 to 50 nm). When the general dye is impregnated, the dye solution is diffused to the pores due to the viscosity and surface tension of the dye solution. The internal influence will be affected, which will take a long time. If the above problems can be overcome, the time required for dye impregnation can be shortened, and the higher photoelectric conversion efficiency can be achieved in a shorter time.
有鑑於上述問題,本發明提供一種染料敏化太陽能電池之光陽極的製備方法,主要結合負壓含浸,可有效縮短染料含浸之時間,也可使光陽極具有高染料吸附量,進而使以本發明所製備之光陽極製成的染料敏化太陽能電池具有高光電轉換效率。
In view of the above problems, the present invention provides a method for preparing a photoanode of a dye-sensitized solar cell, which mainly combines negative pressure impregnation, can effectively shorten the time of dye impregnation, and can also have a high dye adsorption amount of the photoanode, thereby further The dye-sensitized solar cell made of the photoanode prepared by the invention has high photoelectric conversion efficiency.
本發明之目的,係提供一種染料敏化太陽能電池之光陽極的製備方法,其縮短染料含浸的時間,以縮短光陽極之製備時間。It is an object of the present invention to provide a method for preparing a photoanode of a dye-sensitized solar cell, which shortens the time of dye impregnation to shorten the preparation time of the photoanode.
本發明之目的,係提供一種染料敏化太陽能電池之光陽極的製備方法,其所製備之光陽極具有高染料吸附量,並用於染料敏化太陽能電池,以使染料敏化太陽能電池達到高光電轉換效率。The object of the present invention is to provide a method for preparing a photoanode of a dye-sensitized solar cell, wherein the photoanode prepared has a high dye adsorption amount and is used for a dye-sensitized solar cell to achieve high photoelectricity of the dye-sensitized solar cell Conversion efficiency.
為了達到上述所指稱之各目的與功效,本發明係揭示一種染料敏化太陽能電池的光陽極之製備方法,其包含:提供一導電基材於一浸染槽,該導電基材之一導電表面具有一半導體層(金屬氧化物或是金屬氧化物複合物);供應一染料溶液至該浸染槽,該半導體層浸泡於一染料溶液,抽取該浸染槽之氣體,以降低該浸染槽之壓力至一第一壓力,該第一壓力小於1大氣壓力;以及導入一保護氣體至該浸染槽,增加該浸染槽之壓力至一第二壓力,該第二壓力大於1大氣壓力,以製備一光陽極。保護氣體係選自二氧化碳、氮氣、氦氣、氬氣及上述的混合物中擇其一者。In order to achieve the above-mentioned various purposes and effects, the present invention discloses a method for preparing a photoanode of a dye-sensitized solar cell, comprising: providing a conductive substrate to a dip tank, wherein one of the conductive surfaces of the conductive substrate has a semiconductor layer (metal oxide or metal oxide composite); supplying a dye solution to the dip tank, the semiconductor layer is immersed in a dye solution, and the gas of the dip tank is extracted to reduce the pressure of the dip tank to a a first pressure, the first pressure is less than 1 atmospheric pressure; and introducing a shielding gas to the dip tank to increase the pressure of the dip tank to a second pressure, the second pressure being greater than 1 atmosphere to prepare a photoanode. The shielding gas system is selected from the group consisting of carbon dioxide, nitrogen, helium, argon, and mixtures thereof.
本發明係亦揭示一種染料敏化太陽能電池的光陽極之製備方法,其包含:提供一導電基材於一浸染槽,該導電基材之一導電表面具有一半導體層(金屬氧化物或金屬氧化物複合物);供應一染料溶液至該浸染槽,該半導體層浸泡於一染料溶液,抽取該浸染槽之氣體,以降低該浸染槽之壓力至負壓,以製備一光陽極。
The invention also discloses a method for preparing a photoanode of a dye-sensitized solar cell, comprising: providing a conductive substrate in a dip tank, wherein a conductive surface of the conductive substrate has a semiconductor layer (metal oxide or metal oxide) a dye solution is supplied to the dip tank, the semiconductor layer is immersed in a dye solution, and the gas of the dip tank is extracted to reduce the pressure of the dip tank to a negative pressure to prepare a photoanode.
1‧‧‧系統
10‧‧‧浸染槽(內含攪拌器)
11‧‧‧抽氣幫浦
12‧‧‧保護氣體儲存槽
13‧‧‧增壓幫浦
14‧‧‧染料儲存槽
15‧‧‧染料回收裝置
16‧‧‧調整閥
17‧‧‧預冷器
18‧‧‧加熱器
19‧‧‧過濾器
20‧‧‧夾套加熱器
1‧‧‧ system
10‧‧‧Dyeing tank (with agitator)
11‧‧‧Exhaust pump
12‧‧‧Protective gas storage tank
13‧‧‧Supercharged pump
14‧‧‧dye storage tank
15‧‧‧Dyner recovery unit
16‧‧‧Adjustment valve
17‧‧‧Precooler
18‧‧‧heater
19‧‧‧Filter
20‧‧‧ Jacket heater
第一圖:其為本發明之第一實施例之光陽極的製備系統示意圖;
第二圖:其為本發明之第一實施例之製備方法的流程圖;
第三圖:其為本發明之第一實施例之浸染槽之壓力變化圖;
第四圖:其為本發明之第二實施例之製備方法的流程圖;
第五圖:其為本發明之第三實施例之製備方法的流程圖;
第六圖:其為本發明之第二實施例之浸染槽之壓力變化圖;以及
第七圖:其為本發明之第四實施例之製備方法的流程圖。
First: a schematic diagram of a preparation system of a photoanode according to a first embodiment of the present invention;
Second drawing: it is a flow chart of the preparation method of the first embodiment of the present invention;
Third: it is a pressure change diagram of the dip tank of the first embodiment of the present invention;
Fourth drawing: a flow chart of a preparation method of a second embodiment of the present invention;
Figure 5 is a flow chart showing a preparation method of a third embodiment of the present invention;
Figure 6 is a pressure change diagram of the dip tank of the second embodiment of the present invention; and a seventh diagram: it is a flow chart of the preparation method of the fourth embodiment of the present invention.
為使對本發明之特徵及所達成之功效有更進一步之瞭解與認識,謹佐以實施例及配合詳細之說明,說明如後:In order to further understand and understand the features of the present invention and the effects achieved, the embodiments and the detailed descriptions are described as follows:
習知染料敏化太陽能電池製程中利用濕式含浸法製備光陽極,由於受到染料溶液的黏度及表面張力的影響,染料溶液要擴散至孔洞內部會受到上述影響,導致需要耗費較長的時間進行染料含浸。有鑑於上述問題,本發明提供一種染料敏化太陽能電池的光陽極之製備方法,其主要進行負壓含浸,以減少染料含浸的時間,縮短光陽極之製備時間,並增加光陽極之染料吸附量,進而提高染料敏化太陽能電池之光電轉換效率。In the process of dye-sensitized solar cells, the photoanode is prepared by wet impregnation method. Due to the viscosity and surface tension of the dye solution, the diffusion of the dye solution into the pores will be affected by the above, which will take a long time. The dye is impregnated. In view of the above problems, the present invention provides a method for preparing a photoanode of a dye-sensitized solar cell, which mainly performs negative pressure impregnation to reduce the time of dye impregnation, shorten the preparation time of the photoanode, and increase the dye adsorption amount of the photoanode. Thereby, the photoelectric conversion efficiency of the dye-sensitized solar cell is improved.
請參閱第一圖,其為本發明之第一實施例之光陽極的製備系統示意圖;如圖所示,本實施例提供一種用於製備染料敏化太陽能電池之光陽極的系統1,其主要包含一浸染槽10、一抽氣幫浦11、一保護氣體儲存槽12、一增壓幫浦13、一染料儲存槽14及一染料回收裝置15。抽氣幫浦11連接至浸染槽10,並用以抽取浸染槽10內之氣體,以降低浸染槽10之壓力,其中浸染槽10更包含一夾套加熱器20,夾套加熱器20可設定加熱的溫度,以控制浸染槽10內的溫度介於攝氏0度與攝氏70度之間;保護氣體儲存槽12透過增壓幫浦13連接至浸染槽10,增壓幫浦13抽取保護氣體儲存槽12內之保護氣體至浸染槽10,以增加浸染槽10內之壓力染料儲存槽14連接至浸染槽10,以提供一染料溶液至浸染槽10內。染料回收裝置15連接至浸染槽10,以回收浸染槽10內之染料溶液。Please refer to the first figure, which is a schematic diagram of a preparation system of a photoanode according to a first embodiment of the present invention; as shown in the figure, the embodiment provides a system 1 for preparing a photoanode of a dye-sensitized solar cell, which mainly The invention comprises a dip tank 10, an evacuation pump 11, a shielding gas storage tank 12, a booster pump 13, a dye storage tank 14, and a dye recovery device 15. The pumping pump 11 is connected to the dip tank 10 and is used for extracting the gas in the dip tank 10 to reduce the pressure of the dip tank 10, wherein the dip tank 10 further comprises a jacket heater 20, and the jacket heater 20 can be set to heat. The temperature is controlled to be between 0 degrees Celsius and 70 degrees Celsius; the shielding gas storage tank 12 is connected to the dip tank 10 through the booster pump 13, and the boosting pump 13 is extracted from the shielding gas storage tank. The protective gas in 12 is transferred to the dip tank 10 to increase the pressure dye storage tank 14 in the dip tank 10 to the dip tank 10 to provide a dye solution into the dip tank 10. The dye recovery device 15 is connected to the dip tank 10 to recover the dye solution in the dip tank 10.
其中抽氣幫浦11、增壓幫浦13及染料回收裝置15與浸染槽10間可設置至少一調整閥16,例如:降壓閥、回流閥或膨脹閥;也可於保護氣體儲存槽12與增壓幫浦13間設置一預冷器17,增壓幫浦13與浸染槽10間設置一加熱器18;也可於染料回收裝置15與浸染槽10間設置一過濾器19,上述調整閥16、預冷器17、加熱器18及過濾器19為目前光陽極之製備系統常見之元件,於此不再贅述。The exhaust pump 11, the booster pump 13 and the dye recovery device 15 and the dip tank 10 may be provided with at least one regulating valve 16, such as a pressure reducing valve, a return valve or an expansion valve; or in the protective gas storage tank 12 A precooler 17 is disposed between the booster pump 13 and a heater 18 is disposed between the booster pump 13 and the dip tank 10; a filter 19 may be disposed between the dye recovery device 15 and the dip tank 10, the above adjustment The valve 16, the pre-cooler 17, the heater 18 and the filter 19 are common elements of the current photoanode preparation system, and will not be described herein.
下述詳細說明本發明之製備方法,請一併參閱第二圖,其為本發明之第一實施例之製備光陽極的流程圖;如圖所示,本實施例提供一種製備光陽極的方法,並利用上述製備系統進行製備,其先執行步驟S10,提供一導電基材於浸染槽10,導電基材之一表面具有一半導體層,其中半導體層具有複數孔洞,然導電基材之材料可選自氧化銦錫、摻氟氧化錫、ZnOGa2 O3 、SnO2 -Sb2 O3 及上述混合物中擇其一者,然本實施例之半導體層為金屬氧化物:二氧化鈦。接著執行步驟S11,染料儲存槽14供應染料溶液至浸染槽10內 ,並使半導體層浸泡於染料溶液中,其中染料溶液係由染料與有機溶劑混合而成,有機溶劑必須可溶解染料,亦可被保護氣體(如:二氧化碳、氦氣、氮氣、氬氣或上述氣體之混合)膨脹,而本實施例之染料使用光敏染料。有機溶劑可選自醇、脂肪烷、乙腈、丙烯腈、甲苯及上述混合物中擇其一者。本實施例之有機溶劑係選自乙醇。本實施例之保護氣體係選自二氧化碳,本實施例之染料溶液為染料儲存槽14供應至浸染槽10,當然染料溶液也可直接添加於浸染槽10,即不由染料儲存槽14提供染料溶液至浸染槽10,於此不再贅述。The following is a detailed description of the preparation method of the present invention. Please refer to the second drawing, which is a flow chart of preparing a photoanode according to a first embodiment of the present invention. As shown in the figure, the present embodiment provides a method for preparing a photoanode. And using the above preparation system for preparation, which first performs step S10 to provide a conductive substrate in the dip tank 10, one surface of the conductive substrate has a semiconductor layer, wherein the semiconductor layer has a plurality of holes, and the material of the conductive substrate can be One selected from the group consisting of indium tin oxide, fluorine-doped tin oxide, ZnOGa 2 O 3 , SnO 2 -Sb 2 O 3 and the above mixture, the semiconductor layer of the present embodiment is a metal oxide: titanium dioxide. Next, in step S11, the dye storage tank 14 supplies the dye solution into the dip tank 10, and the semiconductor layer is immersed in the dye solution. The dye solution is mixed with the dye and the organic solvent, and the organic solvent must dissolve the dye. The protective gas (e.g., carbon dioxide, helium, nitrogen, argon, or a mixture of the above gases) is expanded, and the dye of this embodiment uses a photosensitizing dye. The organic solvent may be selected from the group consisting of an alcohol, a fatty alkane, acetonitrile, acrylonitrile, toluene, and a mixture of the above. The organic solvent of this embodiment is selected from the group consisting of ethanol. The shielding gas system of the present embodiment is selected from carbon dioxide. The dye solution of the present embodiment is supplied to the dyeing tank 10 for the dye storage tank 14. Of course, the dye solution can also be directly added to the dip tank 10, that is, the dye solution is not provided by the dye storage tank 14. The dip tank 10 will not be described here.
接著執行步驟S12,抽氣幫浦11抽取浸染槽10內之氣體,以降低浸染槽10之壓力至一第一壓力,其中第一壓力為負壓,即小於1大氣壓力,並介於0.001psi與14.6psi之間,如此促使半導體層之該些孔洞內的空氣或雜質被釋出,以增加半導體層之該些孔洞可吸附染料之面積,進而增加半導體層之染料吸附量。Next, in step S12, the pumping pump 11 extracts the gas in the dip tank 10 to reduce the pressure of the dip tank 10 to a first pressure, wherein the first pressure is a negative pressure, that is, less than 1 atmospheric pressure, and is between 0.001 psi. Between 14.6 psi, the air or impurities in the holes of the semiconductor layer are promoted to increase the area of the holes of the semiconductor layer which can adsorb the dye, thereby increasing the amount of dye adsorption of the semiconductor layer.
然後執行步驟S13,增壓幫浦13抽取保護氣體儲存槽12內之保護氣體至浸染槽10,並增加浸染槽10內之壓力至一第二壓力,其中第二壓力大於1大氣壓力,並介於100psi與3600psi之間,以產生膨脹性流體的現象,所以染料溶液的黏度及表面張力均下降,於是染料溶液在該些孔洞間的質傳阻力減少,即促進染料溶液在半導體層之該些孔洞間之擴散速率,並使染料溶液內之染料被半導體層之該些孔洞吸附,以有效提升半導體層吸附染料之速率。然本實施例之製備方法可不斷地重覆步驟S12及S13,直至半導體層無法再吸附染料為止。Then, in step S13, the booster pump 13 extracts the shielding gas in the shielding gas storage tank 12 to the dip tank 10, and increases the pressure in the dip tank 10 to a second pressure, wherein the second pressure is greater than 1 atmospheric pressure, and Between 100 psi and 3600 psi, the phenomenon of expanding fluid is generated, so the viscosity and surface tension of the dye solution are decreased, so that the dye solution has a reduced mass transfer resistance between the holes, that is, the dye solution is promoted in the semiconductor layer. The diffusion rate between the holes and the dye in the dye solution are adsorbed by the holes of the semiconductor layer to effectively increase the rate at which the semiconductor layer adsorbs the dye. However, the preparation method of this embodiment can continuously repeat steps S12 and S13 until the semiconductor layer can no longer adsorb the dye.
待完成步驟S13之後,執行步驟S17,釋放浸染槽10內之保護氣體,染料回收裝置15回收保護氣體所含之染料溶液。接著執行步驟S18,從浸染槽10內取出已吸附染料之導電基材,此導電基材即為染料敏化太陽能電池之光陽極。最後執行步驟S19,染料回收裝置15回收浸染槽10內之染料溶液。After step S13 is completed, step S17 is performed to release the shielding gas in the dip tank 10, and the dye recovery device 15 recovers the dye solution contained in the shielding gas. Next, in step S18, the conductive substrate coated with the dye is taken out from the dip tank 10, and the conductive substrate is the photoanode of the dye-sensitized solar cell. Finally, in step S19, the dye recovery device 15 recovers the dye solution in the dip tank 10.
本實施例提供一種光陽極之製備方法,其主要包含負壓含浸及加壓含浸,而本發明之負壓(壓力低於1大氣壓)含浸的部份係利用抽氣幫浦11降低浸染槽10內的氣體壓力,其主要控制浸染槽10內之壓力至負壓,使欲吸附染料之半導體層的該些孔洞內之空氣或雜質釋出,並增加半導體層可吸附染料之面積,而且負壓的壓力是高於染料在浸染槽內染料溶液的飽和蒸氣壓,以避免含浸過程中染料溶劑快速揮發。另外染料溶液在洩壓或降壓至負壓時會耗損排出浸染槽10,因此整個含浸的過程中必須使半導體層含浸在染料溶液為佳。The embodiment provides a method for preparing a photoanode, which mainly comprises a negative pressure impregnation and a pressure impregnation, and the negative pressure (pressure lower than 1 atmosphere) impregnation portion of the present invention uses the evacuation pump 11 to reduce the dip tank 10 The internal gas pressure mainly controls the pressure in the dip tank 10 to a negative pressure, and releases air or impurities in the pores of the semiconductor layer to which the dye is to be adsorbed, and increases the area of the semiconductor layer capable of adsorbing the dye, and the negative pressure The pressure is higher than the saturated vapor pressure of the dye solution in the dyeing tank to avoid rapid evaporation of the dye solvent during the impregnation process. In addition, the dye solution is depleted of the discharge dip tank 10 when the pressure is released or reduced to a negative pressure, so that it is preferable to impregnate the semiconductor layer with the dye solution during the entire impregnation process.
隨後進行加壓含浸,加壓含浸的部分係通入保護氣體至浸染槽10中以增加浸染槽10內之氣體壓力,進而使浸染槽10內之染料的擴散係數隨著壓力增加而上升。增加浸染槽10內之壓力至正壓以產生膨脹性流體的現象,使染料溶液快速地擴散於半導體層之該些孔洞間,以使半導體層快速地吸附染料溶液內之染料,由上述可知,利用本實施例之製備方法不但有效提升半導體層吸附染料之速率,也使半導體層具有高染料吸附量,經由上述所製備之光陽極所製成之染料敏化太陽能電池具有良好的光電轉換效率。Subsequently, the pressurized impregnation is carried out, and the pressurized impregnation portion is passed through the shielding gas into the dip tank 10 to increase the gas pressure in the dip tank 10, so that the diffusion coefficient of the dye in the dip tank 10 rises as the pressure increases. Increasing the pressure in the dip tank 10 to a positive pressure to generate an expanding fluid, so that the dye solution rapidly diffuses between the holes of the semiconductor layer, so that the semiconductor layer rapidly adsorbs the dye in the dye solution, as can be seen from the above, The preparation method of the present embodiment not only effectively increases the rate at which the semiconductor layer adsorbs the dye, but also makes the semiconductor layer have a high dye adsorption amount, and the dye-sensitized solar cell prepared through the photoanode prepared above has good photoelectric conversion efficiency.
於此提供依照第一實施例之製備方法製備一光陽極,其中染料溶液之染料使用D719(光敏染料),染料之濃度為 ,染料溶液之有機溶劑使用絕對酒精。請一併參閱第三圖,其為本發明之第一實施例之浸染槽之壓力變化圖;設定夾套加熱器溫度為攝氏40℃,而後如圖所示,先將浸染槽內之壓力降至第一壓力(負壓,5.8psi),並維持30分鐘(步驟S12);接著增加浸染槽內之壓力至第二壓力(正壓,900psi)(步驟S13),然後反覆地控制浸染槽內之壓力切換為第一壓力或第二壓力,以上壓力維持時間包含升壓或降壓的時間。整個操作過程中同時控制浸染槽內之溫度,使浸染槽內之溫度變化在攝氏10℃與攝氏55℃之間,以上述參數進行製備只需花費1.5小時,即可製作出來之光陽極。光陽極之厚度約為15μm,單一量測的光陽極面積為16mm2 (4mmx4mm),使用多組樣品數據(扣除封裝不佳、漏液等)平均計算光電轉換效率值。使用太陽光源模擬器,以100mW/cm2之入射光強度照射染料敏化太陽能電池,測得Isc、Voc以及FF後計算光電轉換效率值。光電轉換效率值的公式如下:
效率值=Isc*Voc*FF/Pin,其中Isc為短路電流、Voc為開路電壓、FF為填充因子、Pin為入射光功率。There is provided a photoanode according to the preparation method of the first embodiment, wherein the dye solution dye uses D719 (photosensitive dye), the dye concentration is, and the organic solvent of the dye solution uses absolute alcohol. Please refer to the third figure, which is a pressure change diagram of the dip tank according to the first embodiment of the present invention; the temperature of the jacket heater is set to 40 ° C, and then the pressure drop in the dip tank is first shown as shown in the figure. To the first pressure (negative pressure, 5.8 psi) and maintained for 30 minutes (step S12); then increase the pressure in the dip tank to a second pressure (positive pressure, 900 psi) (step S13), and then repeatedly control the dip tank The pressure is switched to a first pressure or a second pressure, and the above pressure maintenance time includes a time of boosting or depressurizing. During the whole operation, the temperature in the dip tank is controlled at the same time, and the temperature in the dip tank is changed between 10 ° C and 55 ° C. The photoanode can be prepared by preparing the above parameters in only 1.5 hours. The thickness of the photoanode is about 15 μm, and the area of the photoanode measured by a single measurement is 16 mm 2 (4 mm x 4 mm), and the photoelectric conversion efficiency value is calculated on average using a plurality of sets of sample data (excluding poor packaging, liquid leakage, etc.). The dye-sensitized solar cell was irradiated with an incident light intensity of 100 mW/cm 2 using a solar light source simulator, and photoelectric conversion efficiency values were calculated after Isc, Voc, and FF were measured. The formula for the photoelectric conversion efficiency value is as follows:
Efficiency value = Isc * Voc * FF / Pin, where Isc is the short circuit current, Voc is the open circuit voltage, FF is the fill factor, and Pin is the incident light power.
由上述參數製備出來之光陽極製備成一染料敏化太陽能電池,染料敏化太陽能電池經測試後,其光電轉換效率值為8.15%。使用一般含浸方法製備光陽極,其主要於1大氣壓力、室溫下使半導體層含浸於染料溶液中,此過程需要耗費10小時才能完成光陽極之製備,而且光陽極製備成染料敏化太陽能電池後進行上述測試,染料敏化太陽能電池之光電轉換效率為7.883%,顯然地,由第一實施例製備出來之光陽極所製成的染料敏化太陽能電池之光電轉換效率較一般含浸法製備出來之光陽極所製成的染料敏化太陽能電池之光電轉換效率佳,而且第一實施例之光陽極的製備時間也較使用一般含浸法製備之光陽極的製備時間少,所以使用本實施例所提供之製備方法不但提升染料敏化太陽能電池之光電轉換效率,也大幅減少製備時間,進而節省製備成本。The photoanode prepared by the above parameters was prepared into a dye-sensitized solar cell, and the dye-sensitized solar cell was tested to have a photoelectric conversion efficiency value of 8.15%. The photoanode is prepared by a general impregnation method, and the semiconductor layer is mainly impregnated into the dye solution at atmospheric pressure and room temperature. This process takes 10 hours to complete the preparation of the photoanode, and the photoanode is prepared into a dye-sensitized solar cell. After the above test, the photoelectric conversion efficiency of the dye-sensitized solar cell was 7.83%. Obviously, the photoelectric conversion efficiency of the dye-sensitized solar cell prepared by the photoanode prepared in the first embodiment was prepared by the general impregnation method. The dye-sensitized solar cell made of the photoanode has good photoelectric conversion efficiency, and the preparation time of the photoanode of the first embodiment is also less than that of the photoanode prepared by the general impregnation method, so the present embodiment is used. The preparation method provided not only improves the photoelectric conversion efficiency of the dye-sensitized solar cell, but also greatly reduces the preparation time, thereby saving the preparation cost.
請參閱第四圖,其為本發明之第二實施例之製備方法的流程圖;如圖所示,本實施例之製備方法與第一實施例之製備方法差異在於浸染槽之壓力調整,而本實施例之浸染槽的壓力調整亦先執行步驟S12及步驟S13,於執行步驟S13後,執行步驟S14,調整浸染槽內之壓力,使浸染槽內之壓力維持在預定的正壓(即大於1大氣壓力,其介於100psi與3600psi之間),其中調整浸染槽內之壓力可透過導入保護氣體至浸染槽以增加浸染槽之壓力,或者透過利用調整閥(降壓閥)排放浸染槽內之氣體以降低浸染槽之壓力。然後可反覆執行步驟S12至步驟S14或者反覆執行步驟S12及步驟S14(請參閱第五圖),直至半導體層無法吸附染料為止。Please refer to the fourth figure, which is a flow chart of the preparation method of the second embodiment of the present invention; as shown in the figure, the preparation method of the embodiment differs from the preparation method of the first embodiment in the pressure adjustment of the dip tank, and The pressure adjustment of the dip tank of the embodiment first performs step S12 and step S13. After step S13 is performed, step S14 is performed to adjust the pressure in the dip tank to maintain the pressure in the dip tank at a predetermined positive pressure (ie, greater than 1 atmospheric pressure, between 100 psi and 3600 psi), wherein the pressure in the dip tank can be adjusted to increase the pressure of the dip tank by introducing a shielding gas to the dip tank, or by discharging the dip tank through a regulating valve (pressure reducing valve) The gas is used to reduce the pressure of the dip tank. Steps S12 to S14 may then be repeatedly performed or step S12 and step S14 (see FIG. 5) may be repeatedly performed until the semiconductor layer is unable to adsorb the dye.
下述提供依據第二實施例之製備方法進行光陽極之製備的實施態樣,其中染料溶液之染料使用D719,染料之濃度為 ,染料溶液之有機溶劑使用絕對酒精。請一併參閱第六圖,其為本發明之第二實施例之浸染槽之壓力變化圖;設定夾套加熱器溫度為攝氏40℃,而後如圖所示,先將浸染槽內之壓力降至第一壓力(負壓,5.8psi),並維持30分鐘(步驟S12);接著增加浸染槽內之壓力至第二壓力(正壓,900psi) ,並維持15分鐘(步驟S13),然後降低浸染槽內之壓力至第三壓力(正壓,400psi),第三壓力小於第二壓力,並大於1大氣壓力,且維持30分鐘(步驟S14);之後又降低浸染槽內之壓力至第一壓力(負壓,5.8psi)(步驟S12),並維持30分鐘;最後增加浸染槽之壓力至第四壓力(正壓,200psi)(步驟S14),以上壓力維持時間包含升壓或降壓的時間。由上述可知,本實施例主要反覆地控制浸染槽內之壓力切換為正壓或負壓,而且於重覆執行步驟S12前,可調整浸染槽內之壓力,並使浸染槽內之壓力於預定的正壓(如第三壓力及第四壓力),整個操作的過程中同時控制浸染槽內之溫度,使浸染槽內之溫度變化在攝氏20℃與攝氏50℃之間,利用以上述參數進行製備只需花費2.5小時,即可製作出來之光陽極。The following is a description of the preparation of the photoanode according to the preparation method of the second embodiment, wherein the dye solution dye is D719, the dye concentration is, and the organic solvent of the dye solution is absolute alcohol. Please refer to the sixth figure, which is a pressure change diagram of the dip tank according to the second embodiment of the present invention; the temperature of the jacket heater is set to 40 ° C, and then the pressure drop in the dip tank is first shown as shown in the figure. To the first pressure (negative pressure, 5.8 psi) and maintained for 30 minutes (step S12); then increase the pressure in the dip tank to a second pressure (positive pressure, 900 psi) and maintain for 15 minutes (step S13), then lower The pressure in the dip tank is to a third pressure (positive pressure, 400 psi), the third pressure is less than the second pressure, and is greater than 1 atmosphere, and maintained for 30 minutes (step S14); then the pressure in the dip tank is lowered to the first Pressure (negative pressure, 5.8 psi) (step S12), and maintained for 30 minutes; finally increase the pressure of the dip tank to a fourth pressure (positive pressure, 200 psi) (step S14), the above pressure maintenance time includes boost or depressurization time. It can be seen from the above that the present embodiment mainly controls the pressure in the dip tank to be switched to positive pressure or negative pressure, and the pressure in the dip tank can be adjusted before the step S12 is repeatedly performed, and the pressure in the dip tank is predetermined. Positive pressure (such as the third pressure and the fourth pressure), the temperature in the dip tank is controlled at the same time during the whole operation, so that the temperature change in the dip tank is between 20 ° C and 50 ° C, using the above parameters It takes only 2.5 hours to prepare a photoanode.
然由第二實施例之製備方法製備出來之光陽極製備一染料敏化太陽能電池,染料敏化太陽能電池進行測試後,染料敏化太陽能電池之光電轉換效率值為8.011%;與上述使用一般含浸法所製備之光陽極所製成之染料敏化太陽能電池的光電轉換效率值高,而且使用第二實施例之製備方法相較於使用一般含浸法,使用第二實施例之製備方法可雖短製備光陽極之時間,有效提升製備效率及降低製備成本。However, a dye-sensitized solar cell is prepared by the photoanode prepared by the preparation method of the second embodiment. After the dye-sensitized solar cell is tested, the photoelectric conversion efficiency value of the dye-sensitized solar cell is 8.011%; The dye-sensitized solar cell produced by the photoanode prepared by the method has a high photoelectric conversion efficiency value, and the preparation method using the second embodiment can be short compared to the use of the general impregnation method using the preparation method of the second embodiment. The time for preparing the photoanode effectively improves the preparation efficiency and reduces the preparation cost.
由上述可知,本發明之製備方法只要於製備過程中控制浸染槽之壓力作負壓及正壓之切換,即可有效縮短含浸時間,即縮短製備時間並使製備出來之光陽極製作成具有高光電轉換效率之染料敏化太陽能電池。It can be seen from the above that the preparation method of the present invention can effectively shorten the impregnation time, that is, shorten the preparation time and make the prepared photoanode high, as long as the pressure of the dip tank is controlled during the preparation process to switch between the negative pressure and the positive pressure. A dye-sensitized solar cell with photoelectric conversion efficiency.
此外,請參閱第七圖,其為本發明之第四實施例之製備方法的流程圖;如圖所示,本實施例之製備方法與第一實施例之製備方法不同在於,本實施例之製備方法省略加壓含浸部分,即省略步驟S13,本實施例之製備方法僅進行負壓含浸,然利用本實施例之製備方法製備光陽極所需要之時間為2小時(壓力維持時間包含升壓與降壓的時間),其較使用一般含浸法製備光陽極所需要之時間少。同時利用本實施例之製備方法所製備之光陽極製成一染料敏化太陽能電池,染料敏化太陽能電池進行測試,其光電轉換效率值為7.921%,也較使用一般含浸法所製備之光陽極所製成之染料敏化太陽能電池的光電轉換效率值高。In addition, please refer to the seventh figure, which is a flowchart of the preparation method of the fourth embodiment of the present invention; as shown in the figure, the preparation method of the present embodiment is different from the preparation method of the first embodiment in that the embodiment is The preparation method omits the pressurized impregnation portion, that is, the step S13 is omitted, and the preparation method of the present embodiment only performs the negative pressure impregnation, but the time required to prepare the photoanode by the preparation method of the present embodiment is 2 hours (the pressure maintenance time includes the pressure increase). With the time of depressurization, it takes less time to prepare the photoanode than the general impregnation method. At the same time, a dye-sensitized solar cell was prepared by using the photoanode prepared by the preparation method of the present embodiment, and the dye-sensitized solar cell was tested, and the photoelectric conversion efficiency value was 7.921%, which was also compared with the photoanode prepared by the general impregnation method. The dye-sensitized solar cell produced has a high photoelectric conversion efficiency value.
綜上所述,本發明提供一種染料敏化太陽能電池之光陽極的製備方法,其主要進行負壓含浸,即控制製備環境之壓力於負壓狀態進行染料含浸,使半導體層內之空氣或雜質釋出,以增加半導體層之染料吸附面積,進而提升光陽極的染料吸附量。更可搭配加壓含浸,控制製備環境之壓力於正壓狀態,以降低染料溶液在光陽極間之質傳阻力,進而提升染料溶液於光陽極內之擴散速率,縮短光陽極的製備時間。In summary, the present invention provides a method for preparing a photoanode of a dye-sensitized solar cell, which mainly performs negative pressure impregnation, that is, controls the pressure of the preparation environment to perform dye impregnation under a negative pressure state, so that air or impurities in the semiconductor layer are made. Released to increase the dye adsorption area of the semiconductor layer, thereby increasing the amount of dye adsorption of the photoanode. It can also be combined with pressurized impregnation to control the pressure of the preparation environment in a positive pressure state to reduce the mass transfer resistance of the dye solution between the photoanodes, thereby increasing the diffusion rate of the dye solution in the photoanode and shortening the preparation time of the photoanode.
惟以上所述者,僅為本發明之實施例而已,並非用來限定本發明實施之範圍,舉凡依本發明申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本發明之申請專利範圍內。
The above is only the embodiment of the present invention, and is not intended to limit the scope of the present invention, and the variations, modifications, and modifications of the shapes, structures, features, and spirits described in the claims of the present invention are It should be included in the scope of the patent application of the present invention.
Claims (24)
提供一導電基材於一浸染槽,該導電基材之一表面具有一半導體層;
供應一染料溶液至該浸染槽,該半導體層浸泡於該染料溶液;
抽取該浸染槽之氣體,以降低該浸染槽內之壓力至一第一壓力,該第一壓力小於1大氣壓力;以及
導入一保護氣體至該浸染槽,增加該浸染槽內之壓力至一第二壓力,該第二壓力大於1大氣壓力。A method for preparing a photoanode of a dye-sensitized solar cell, comprising:
Providing a conductive substrate on a dip tank having a semiconductor layer on one surface thereof;
Supplying a dye solution to the dip tank, the semiconductor layer being immersed in the dye solution;
Extracting the gas of the dip tank to reduce the pressure in the dip tank to a first pressure, the first pressure is less than 1 atmosphere; and introducing a shielding gas to the dip tank to increase the pressure in the dip tank to a first The second pressure is greater than 1 atmospheric pressure.
調整該浸染槽內之壓力,並使該浸染槽內之壓力大於1大氣壓力。The method for preparing a photoanode of a dye-sensitized solar cell according to claim 1, further comprising:
The pressure in the dip tank is adjusted and the pressure in the dip tank is greater than 1 atmosphere.
導入該保護氣體至該浸染槽,以增加該浸染槽內之壓力。The method for preparing a photoanode of a dye-sensitized solar cell according to claim 10, wherein the step of adjusting the pressure in the dip tank comprises:
The shielding gas is introduced into the dip tank to increase the pressure in the dip tank.
排放該浸染槽之氣體,以降低該浸染槽內之壓力。The method for preparing a photoanode of a dye-sensitized solar cell according to claim 10, wherein the step of adjusting the pressure of the dip tank further comprises:
The gas in the dip tank is discharged to reduce the pressure in the dip tank.
製備一光陽極於該浸染槽;
釋放該浸染槽內之該保護氣體,並回收該保護氣體所含之該染料溶液;
從該浸染槽取出該光陽極;以及
回收該浸染槽內之該染料溶液。The method for preparing a photoanode of a dye-sensitized solar cell according to claim 1, further comprising:
Preparing a photoanode in the dip tank;
Release the shielding gas in the dip tank, and recover the dye solution contained in the shielding gas;
Removing the photoanode from the dip tank; and recovering the dye solution in the dip tank.
提供一導電基材於一浸染槽,該導電基材之一表面具有一半導體層;
供應一染料溶液至該浸染槽,該半導體層浸泡於該染料溶液;以及
抽取該浸染槽之氣體,以降低該浸染槽內之壓力至負壓。A method for preparing a photoanode of a dye-sensitized solar cell, comprising:
Providing a conductive substrate on a dip tank having a semiconductor layer on one surface thereof;
Supplying a dye solution to the dip tank, the semiconductor layer is immersed in the dye solution; and extracting the gas of the dip tank to reduce the pressure in the dip tank to a negative pressure.
製備一光陽極於該浸染槽;
釋放該浸染槽內之該保護氣體,並回收該保護氣體所含之該染料溶液;
從該浸染槽取出該光陽極;以及
回收該浸染槽內之該染料溶液。The method for preparing a photoanode of a dye-sensitized solar cell according to claim 17, further comprising:
Preparing a photoanode in the dip tank;
Release the shielding gas in the dip tank, and recover the dye solution contained in the shielding gas;
Removing the photoanode from the dip tank; and recovering the dye solution in the dip tank.
The method of preparing a photoanode of a dye-sensitized solar cell according to claim 17, wherein the pressure of the dip tank is a negative pressure of between 0.001 psi and 14.6 psi.
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