TW201429536A - Oil-water separating device - Google Patents
Oil-water separating device Download PDFInfo
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- TW201429536A TW201429536A TW102101811A TW102101811A TW201429536A TW 201429536 A TW201429536 A TW 201429536A TW 102101811 A TW102101811 A TW 102101811A TW 102101811 A TW102101811 A TW 102101811A TW 201429536 A TW201429536 A TW 201429536A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 95
- 239000007788 liquid Substances 0.000 claims abstract description 136
- 238000000926 separation method Methods 0.000 claims abstract description 62
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 238000003860 storage Methods 0.000 claims description 23
- 238000005192 partition Methods 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 claims 1
- 238000011084 recovery Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 24
- 239000003921 oil Substances 0.000 description 83
- 238000005520 cutting process Methods 0.000 description 21
- 230000000694 effects Effects 0.000 description 10
- 239000004519 grease Substances 0.000 description 8
- 239000002173 cutting fluid Substances 0.000 description 7
- 239000012535 impurity Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000001816 cooling Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 239000010730 cutting oil Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Landscapes
- Removal Of Floating Material (AREA)
Abstract
Description
本發明是有關於一種油水分離設備,特別是指一種適用於CNC工具機切削液浮油去除的油水分離裝置。 The invention relates to an oil-water separation device, in particular to an oil-water separation device suitable for removing oil from a cutting fluid of a CNC machine tool.
對於加工後的切削廢液之處理設備,如台灣證書號M415739號專利案,是使一浮盤懸浮於切削廢液上,該浮盤具有一入液管及一出液管,該入液管供導流該切削廢液至該浮盤內,該出液管係與該入液管相連通,且一油水分離桶上安裝有一幫浦,該幫浦藉由一連通管連通至該出液管及該油水分離桶,該幫浦係供抽取該切削廢液至該油水分離桶內。 For the processing equipment of the processed cutting waste liquid, such as the Taiwan Patent No. M415739 patent, the floating disk is suspended on the cutting waste liquid, and the floating disk has a liquid inlet pipe and a liquid discharge pipe, and the liquid inlet pipe Providing a flow of the cutting waste liquid into the floating tray, the liquid discharging pipe is connected to the liquid inlet pipe, and a pump is installed on the oil water separating barrel, and the pump is connected to the liquid discharging by a connecting pipe a tube and the oil-water separation barrel, the pump system is configured to extract the cutting waste liquid into the oil-water separation barrel.
雖然利用上述之油水分離裝置,可使切削廢液中的冷卻水及切削油達到分離目的,但卻具有下列缺失: Although the above-mentioned oil-water separation device can be used to separate the cooling water and the cutting oil in the cutting waste liquid, it has the following defects:
一、該油水分離桶具有一冷卻水出口、一切削廢油出口及多數設於內部的隔板,該等隔板的作用只是用來降低切削廢液的流速。但是,由於該等隔板的上方空間呈相通狀,當該連通管將切削廢液導入至該油水分離桶內部時,含有水份的油脂會在該等隔板上方快速流動,導致切削廢液在尚未完成油水分離之前,就會由該切削廢油出口排出 ,油水分離的效果並不佳。 1. The oil-water separation tank has a cooling water outlet, a cutting waste oil outlet and a plurality of partitions disposed inside, and the partitions are only used to reduce the flow rate of the cutting waste liquid. However, since the space above the partitions is in a communicating state, when the connecting pipe introduces the cutting waste liquid into the oil water separating barrel, the grease containing moisture will flow rapidly over the partitions, resulting in cutting waste liquid. Before the oil-water separation has been completed, it will be discharged from the cutting waste oil outlet. The effect of oil-water separation is not good.
二、因為該幫浦為自吸式幫浦,凡是自吸式幫浦皆靠各零件精密嚙合密封、不漏氣,才能達成預期的使用功能,故零件必須精密製作,成本也相對提高,另外,若廢液中含有大量雜質、鐵屑,也容易卡死的問題。 Second, because the pump is a self-priming pump, all self-priming pumps rely on the precision meshing and sealing of each part to prevent the expected use function. Therefore, the parts must be precision-made and the cost is relatively improved. If the waste liquid contains a lot of impurities and iron filings, it is also easy to get stuck.
三、因為該幫浦為齒輪式幫浦且會自吸,間斷吸入水或空氣皆可運作,但該等齒輪之間須精密的嚙合才不會漏氣,且才能產生真空吸力,但切削液上面的浮渣是工件表面之污油摻雜很多工作現場之鐵屑、鑄鐵灰、粉塵等雜質,當含有雜質之浮渣被吸入該幫浦內部時,雜質會造成該等齒輪之間的磨損、增大齒隙,也可能造成自吸式幫浦漏氣。 Third, because the pump is a gear-type pump and will self-prime, intermittently inhaling water or air can work, but the gears must be precisely meshed between them to not leak, and can generate vacuum suction, but the cutting fluid The above scum is that the scum of the surface of the workpiece is doped with iron scraps, cast iron ash, dust and other impurities at many working sites. When scum containing impurities is sucked into the interior of the pump, impurities will cause wear between the gears. Increasing the backlash may also cause the self-priming pump to leak.
四、當浮渣並非很理想之液體油,而是呈油泥或像豆花狀之皂化油時,可能導致該浮盤吸入口被堵塞,或該浮盤受出液管之干擾而傾斜時,該浮盤吸入口可能都會吸不到油水,只吸到空氣,則這種齒輪式幫浦若連續運轉數分鐘,沒有吸到油或水進入冷卻、潤滑,就會發熱卡死,甚至損壞。 4. When the scum is not a very ideal liquid oil, but is a sludge or a bean-like saponified oil, which may cause the floating tray suction port to be blocked, or the floating tray is tilted by the discharge tube, the The suction port of the floating plate may not absorb the oil and water, only the air is sucked. If the gear-type pump is continuously operated for several minutes, if no oil or water is sucked into the cooling and lubrication, the heat may be stuck or even damaged.
因此,本發明之目的,即在提供一種油水分離效果佳、能有效去除切削液之浮油之油水分離裝置。 Therefore, an object of the present invention is to provide an oil-water separation device which is excellent in oil-water separation effect and can effectively remove the oil slick of the cutting fluid.
於是本發明之油水分離裝置,包含一油水分離桶,該油水分離桶具有一主容室、一設置在該主容室一側的集油室、一設置在該主容室與該集油室之間的溢流堰、 一設置在該主容室另一側的出液室、一連通於該主容室與該出液室之間的導液管及一由該出液室連通至外部的出液管,該主容室具有一入口,該主容室的液面高度高於該集油室及該出液室的液面高度,該導液管具有一趨近於該主容室底部的導入端口及一與該導入端口相反設置且連通至該出液室的引出端口,該入口的位置介於該導引端口與該溢流堰之間。 Therefore, the oil-water separation device of the present invention comprises an oil-water separation barrel having a main chamber, a collecting chamber disposed on one side of the main chamber, and a main chamber and the collecting chamber. Between the overflows, a liquid discharge chamber disposed on the other side of the main chamber, a liquid guiding tube communicating between the main chamber and the liquid discharging chamber, and a liquid discharging tube connected to the outside by the liquid discharging chamber, the main The chamber has an inlet, the liquid level of the main chamber is higher than the liquid level of the oil collecting chamber and the liquid discharging chamber, and the liquid guiding tube has an introduction port and a similar to the bottom of the main chamber The inlet port is oppositely disposed and communicates to the outlet port of the outlet chamber, the inlet being located between the pilot port and the weir.
本發明之功效:利用該油水分離桶內部之主容室、該集油室、該溢流堰、該出液室、該導液管及該出液管的配置,可使切削廢液產生較佳之油水分離效果,另外,經油水分離後的切削液可直接輸導至CNC工具機的加工部位進行冷卻,整體結構簡單、製造組配容易。 The effect of the invention is that the arrangement of the main waste chamber inside the barrel, the oil collecting chamber, the overflow weir, the liquid discharging chamber, the liquid guiding tube and the liquid discharging tube can make the cutting waste liquid The separation effect of the oil and water is better. In addition, the cutting fluid separated by the oil and water can be directly transported to the processing part of the CNC machine tool for cooling, and the overall structure is simple and the manufacturing assembly is easy.
10‧‧‧儲液槽 10‧‧‧ liquid storage tank
11‧‧‧第一空間 11‧‧‧First space
20‧‧‧浮油收集槽 20‧‧‧Steam collecting tank
21‧‧‧第二空間 21‧‧‧Second space
22‧‧‧溢流口 22‧‧‧Overflow
24‧‧‧隔板 24‧‧ ‧ partition
25‧‧‧固定架 25‧‧‧ Fixing frame
30‧‧‧浮油吸取單元 30‧‧‧Slick suction unit
31‧‧‧汲吸動力件 31‧‧‧汲 suction parts
311‧‧‧馬達 311‧‧‧Motor
312‧‧‧殼體 312‧‧‧Shell
313‧‧‧葉輪 313‧‧‧ Impeller
32‧‧‧吸油管 32‧‧‧ suction pipe
321‧‧‧引入段 321‧‧‧Introduction paragraph
322‧‧‧吸油口 322‧‧‧ suction port
323‧‧‧引出段 323‧‧‧Export
40‧‧‧水位控制單元 40‧‧‧Water level control unit
41‧‧‧補液桶 41‧‧‧Refilling bucket
42‧‧‧補液管 42‧‧‧rehydration tube
43‧‧‧水位控制管 43‧‧‧Water level control tube
431‧‧‧端口 431‧‧‧port
50‧‧‧油水分離桶 50‧‧‧ Oil-water separation barrel
51‧‧‧主容室 51‧‧‧The main room
511‧‧‧入口 511‧‧‧ entrance
52‧‧‧集油室 52‧‧‧ oil collection room
521‧‧‧排油管 521‧‧‧Draining tube
522‧‧‧迴轉閥 522‧‧‧Rotary valve
53‧‧‧溢流堰 53‧‧‧Overflow
54‧‧‧出液室 54‧‧‧Liquid chamber
55‧‧‧導液管 55‧‧‧ catheter
551‧‧‧主管件 551‧‧‧Administrative parts
552‧‧‧調整環套件 552‧‧‧Adjustment ring kit
553‧‧‧螺紋部 553‧‧‧Threaded Department
554‧‧‧導入端口 554‧‧‧Import port
555‧‧‧引出端口 555‧‧‧Export port
56‧‧‧出液管 56‧‧‧Draining tube
10’‧‧‧儲液槽 10'‧‧‧ reservoir
11’‧‧‧第一空間 11’‧‧‧First Space
20’‧‧‧浮油收集槽 20'‧‧‧Slick collection tank
21’‧‧‧第二空間 21’‧‧‧Second space
22’‧‧‧溢流口 22’‧‧‧ overflow
23’‧‧‧底壁 23’‧‧‧ bottom wall
24’‧‧‧周壁 24’‧‧‧Wall
10”‧‧‧儲液槽 10"‧‧‧ reservoir
11”‧‧‧第一空間 11”‧‧‧First space
20”‧‧‧浮油收集槽 20”‧‧·Scum oil collection tank
21”‧‧‧第二空間 21”‧‧‧Second space
22”‧‧‧溢流口 22”‧‧‧Overflow
30”‧‧‧浮油吸取單元 30”‧‧·Slick suction unit
323”‧‧‧引出段 323"‧‧‧Leading paragraph
100‧‧‧工具機機床 100‧‧‧Tool machine tools
本發明之其他的特徵及功效,將於參照圖式的較佳實施例詳細說明中清楚地呈現,其中:圖1是一俯視組合剖面圖,說明本發明之油水分離裝置一較佳實施例;圖2是沿圖1中之線Ⅱ-Ⅱ的一剖面圖;圖3是沿圖1中之線Ⅲ-Ⅲ的一剖面圖;圖4是一局部放大示意圖,說明該較佳實施例之一儲液槽配合一浮油收集槽、一浮油吸取單元及一水位控制單元;圖5是本發明一第二較佳實施例的一局部放大示意圖,說明一儲液槽配合一浮油收集槽、一浮油吸取單元及 一水位控制單元;圖6是本發明一第三較佳實施例的一局部放大示意圖,說明一儲液槽配合一浮油收集槽、一浮油吸取單元及一水位控制單元;及圖7是本發明上述較佳實施例的一安裝示意圖。 Other features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments of the accompanying drawings in which: FIG. Figure 2 is a cross-sectional view taken along line II-II of Figure 1; Figure 3 is a cross-sectional view taken along line III-III of Figure 1; Figure 4 is a partially enlarged schematic view showing one of the preferred embodiments The liquid storage tank cooperates with a oil sump collecting tank, a slick oil absorbing unit and a water level control unit; FIG. 5 is a partially enlarged schematic view of a second preferred embodiment of the present invention, illustrating a liquid storage tank matched with a slick oil collecting tank , a slick suction unit and a water level control unit; FIG. 6 is a partially enlarged schematic view of a third preferred embodiment of the present invention, illustrating a liquid storage tank coupled with a oil sump collection tank, a slick suction unit and a water level control unit; A schematic view of the installation of the above preferred embodiment of the present invention.
在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.
如圖1、圖2與圖3所示,本發明油水分離裝置之一第一較佳實施例,可適用於CNC工具機之切削廢液之油水分離,並包含一儲液槽10、一浮油收集槽20、一浮油吸取單元30、一水位控制單元40及一油水分離桶50。 As shown in FIG. 1 , FIG. 2 and FIG. 3 , the first preferred embodiment of the oil-water separation device of the present invention can be applied to the oil-water separation of the cutting waste liquid of the CNC machine tool, and includes a liquid storage tank 10 and a float. The oil collecting tank 20, an oil absorbing unit 30, a water level control unit 40, and an oil water separating barrel 50.
該儲液槽10具有一可供盛納切削廢液且開口朝上的第一空間11。 The reservoir 10 has a first space 11 for receiving cutting waste and having an opening facing upward.
該浮油收集槽20設置在該儲液槽10一側,並具有一可與該第一空間11相區隔且開口朝上的第二空間21、一可連通該第一、二空間11、21的溢流口22、一用於區隔形成該第一空間11與該第二空間21的隔板24及一架設在該第一空間11上方的固定架25,該溢流口22趨近於該第一、二空間11、21的開口。本實施例中,該儲液槽10與該浮油收集槽20連結成一體,且該溢流口22設置於該隔板24頂部。 The oil sump 20 is disposed on the side of the liquid storage tank 10, and has a second space 21 which is spaced apart from the first space 11 and has an opening upward, and the first and second spaces 11 are connected. An overflow port 22 of 21, a partition plate 24 for forming the first space 11 and the second space 21, and a fixing frame 25 disposed above the first space 11, the overflow port 22 approaching The openings of the first and second spaces 11, 21 are. In this embodiment, the liquid storage tank 10 is integrally coupled to the oil sump collecting tank 20, and the overflow opening 22 is disposed at the top of the partitioning plate 24.
配合參閱圖4,該浮油吸取單元30安裝於該浮油收集槽20上方,並具有一汲吸動力件31及一連接於該 汲吸動力件31的吸油管32,該汲吸動力件31具有一設置在該第二空間21上方且固定於該固定架25上的馬達311、一連接在該馬達31下方的殼體312及一安裝在該殼體312內部且受該馬達311驅動的葉輪313,該吸油管32具有一接設在該殼體312一側的引入段321、一設於該引入段321末端且開口朝上的吸油口322及一接設在該殼體312另一側的引出段323,該吸油口322的位置低於該溢流口22底緣且位於該浮油收集槽20的液面下方。 Referring to FIG. 4, the oil absorbing unit 30 is mounted above the oil sump 20 and has a suction power member 31 and a connection thereto. An oil suction pipe 32 of the suction power unit 31, the suction power unit 31 has a motor 311 disposed above the second space 21 and fixed to the fixing frame 25, a casing 312 connected to the motor 31 and An impeller 313 is mounted in the housing 312 and is driven by the motor 311. The oil suction pipe 32 has a lead-in section 321 connected to one side of the housing 312, and is disposed at the end of the lead-in section 321 with the opening facing upward. The oil suction port 322 and the lead-out portion 323 connected to the other side of the casing 312 are located lower than the bottom edge of the overflow port 22 and below the liquid level of the oil sump collecting groove 20.
配合參閱圖4,該水位控制單元40設置在該浮油收集槽20上方,可控制該浮油收集槽20的液面恆保持高於該吸油管32的吸油口322,並具有一設置在該浮油收集槽20上方的補液桶41及一由該補液桶41延伸至該第二空間21的補液管42及一由該補液桶41朝該第二空間21的液面延伸的水位控制管43,該水位控制管43具有一控制液面高度的端口431,該端口431的位置低於該溢流口22的底緣,且位於該吸油口322的上方。 Referring to FIG. 4, the water level control unit 40 is disposed above the oil sump collecting tank 20, and the liquid level of the oil sump collecting tank 20 can be controlled to remain higher than the oil suction port 322 of the oil absorbing pipe 32, and has a a liquid filling tank 41 above the oil sump collecting tank 20, a liquid filling pipe 42 extending from the liquid filling tank 41 to the second space 21, and a water level control pipe 43 extending from the liquid filling tank 41 toward the liquid surface of the second space 21. The water level control tube 43 has a port 431 for controlling the liquid level, and the port 431 is located lower than the bottom edge of the overflow port 22 and above the oil suction port 322.
本實施例的油水分離桶50內部呈密閉狀態,並具有一主容室51、一設置在該主容室51一側的集油室52、一設置在該主容室51與該集油室52之間的溢流堰53、一設置在該主容室51另一側的出液室54、一連通於該主容室51與該出液室54之間的導液管55及一由該出液室54連通至外部的出液管56。該主容室51、該集油室52與該出液室54的頂部相連通,該主容室51的液面高度高於該集油室52及該出液室54的液面高度,並具有一可接通該 吸油管32之引出段323的入口511,該導液管55具有一主管件551及一可調整地螺鎖於該主管件551的調整環套件552,該主管件551具有一對應於該出液室54中的螺紋部553,該調整環套件552設置於該出液室54中且螺鎖於該螺紋部553,該主管件551具有一趨近於該主容室51底部的導入端口554,該入口511的位置介於該導引端口554與該溢流堰53之間,該調整環套件552具有一與該導入端口554相反設置且連通至該出液室54的引出端口555,該主容室51的液面高度高於該引出端口555的位置,該溢流堰53的位置高於該引出端口555,該引出端口555的位置也高於該出液管56。在本實施例中,該油水分離桶50的縱向高度大約在300 mm~2000 mm之間,且該油水分離桶50的縱向高度越大,油水分離效果越好。另外,在該集油室52底部設有一排油管521及一安裝於該排油管521的迴轉閥522,利用該迴轉閥522的設置可使該油水分離離桶50在停止運作時仍可使內部保持氣密。 The oil-water separation tank 50 of the present embodiment has a sealed state inside, and has a main chamber 51, a collecting chamber 52 disposed on one side of the main chamber 51, and a main chamber 51 and the collecting chamber. a weir 53 between 52, a liquid outlet chamber 54 disposed on the other side of the main chamber 51, a liquid conduit 55 communicating between the main chamber 51 and the liquid outlet chamber 54, and a conduit The liquid discharge chamber 54 is connected to an external liquid discharge pipe 56. The main chamber 51 and the oil collecting chamber 52 are in communication with the top of the liquid discharging chamber 54. The liquid level of the main chamber 51 is higher than the liquid level of the oil collecting chamber 52 and the liquid discharging chamber 54, and Have one to connect to the An inlet 511 of the lead-out section 323 of the oil suction pipe 32, the liquid guiding pipe 55 has a main pipe member 551 and an adjusting ring set 552 that is adjustably screwed to the main pipe member 551, the main pipe member 551 has a corresponding discharge liquid a threaded portion 553 of the chamber 54 is disposed in the liquid outlet chamber 54 and is screwed to the threaded portion 553. The main control member 551 has an introduction port 554 that is close to the bottom of the main chamber 51. The inlet 511 is located between the guiding port 554 and the weir 53. The adjusting ring set 552 has a lead-out port 555 disposed opposite to the inlet port 554 and communicating to the liquid outlet chamber 54. The liquid level of the chamber 51 is higher than the position of the outlet port 555, and the position of the overflow port 53 is higher than the outlet port 555, and the position of the outlet port 555 is also higher than the outlet pipe 56. In the present embodiment, the longitudinal height of the oil-water separation drum 50 is between 300 mm and 2000 mm, and the greater the longitudinal height of the oil-water separation drum 50, the better the oil-water separation effect. In addition, a row of oil pipes 521 and a rotary valve 522 attached to the oil drain pipe 521 are disposed at the bottom of the oil collecting chamber 52. With the setting of the rotary valve 522, the oil-water separation can be separated from the tub 50 when the operation is stopped. Keep it airtight.
當該浮油吸取單元30與該水位控制單元40都已安裝定位在該浮油收集槽20上,且該水位控制單元40的補液桶11中預先充填有補充液,而該儲液槽10設置在CNC工具機機床底部,並直接盛接切削加工後的切削廢液。 When the oil sumping unit 30 and the water level control unit 40 are both installed and positioned on the oil sump collecting tank 20, the liquid filling tank 11 of the water level control unit 40 is prefilled with replenishing liquid, and the liquid storage tank 10 is set. At the bottom of the CNC machine tool, the cutting waste liquid after cutting is directly received.
當含有油脂的切削廢液持續落入該儲液槽10的第一空間11時,比重較輕的油脂會懸浮在該第一空間11的液面,且當液面超越該溢流口22的底緣時,就會自該溢 流口22溢流至該第二空間21中,當該第二空間21的液面已高於該吸油口322且介於該吸油口322與該溢流口22底緣之間時,該浮油吸取單元30的馬達311啟動,會帶動該葉輪313在該殼體312轉動,並產生汲吸作用,且使得懸浮於液面的含水油脂可自該吸油口322吸入於該引入段321,並經該引出段323排引,且經由該入口511導入該主容室51內部。 When the cutting waste liquid containing the oil and fat continues to fall into the first space 11 of the liquid storage tank 10, the light-weight grease will be suspended in the liquid level of the first space 11, and when the liquid level exceeds the overflow port 22 When the bottom edge is The flow port 22 overflows into the second space 21, and when the liquid level of the second space 21 is higher than the oil suction port 322 and between the oil suction port 322 and the bottom edge of the overflow port 22, the floating The motor 311 of the oil suction unit 30 is activated to drive the impeller 313 to rotate in the housing 312 and generate a sucking action, so that the water-containing grease suspended in the liquid surface can be sucked into the lead-in section 321 from the oil suction port 322, and The lead-out section 323 is led out and introduced into the interior of the main chamber 51 via the inlet 511.
導送至該油水分離桶50的主容室51的含水油脂,油脂中的含水率仍高,則比重較輕的油脂會懸浮在該主容室51頂部,利用該主容室51的液面高度大於該集油室52的液面高度的作用,可使油脂通過該溢流堰53導流至該集油室52中,並產生第二次油水分離作用,再利用該溢流堰53的位置高於該引出端口555及該引出端口555的位置也高於該出液管56的作用,在該導液管55將切削廢液導送至該出液室54,且自該引出端口55溢出後,可經由該出液管56輸出。 The water-containing fat and oil transferred to the main chamber 51 of the oil-water separation tank 50, the moisture content in the grease is still high, and the light-weight grease is suspended on the top of the main chamber 51, and the liquid level of the main chamber 51 is utilized. The height is greater than the height of the liquid level of the oil collecting chamber 52, so that the oil can be led to the oil collecting chamber 52 through the overflow weir 53 and a second oil-water separation action is generated, and the overflow weir 53 is utilized. The position higher than the outlet port 555 and the outlet port 555 is also higher than the function of the outlet pipe 56, and the cutting waste liquid is guided to the liquid discharge chamber 54 from the liquid outlet tube 55, and from the outlet port 55 After overflowing, it can be output through the discharge pipe 56.
因此,利用該浮油吸取單元30持續泵送含油脂切削液進入該油水分離桶50內部時,利用該油水分離桶50內部呈密閉狀態,則可使該油水分離桶50內部保持大於外部壓力的狀態,使得經油水分離後的切削液可自該出液管56噴出,並對工具機的加工部位進行冷卻。 Therefore, when the oil-and-liquid cutting fluid 30 is continuously pumped into the oil-water separation drum 50 by the oil absorbing unit 30, the inside of the oil-water separation drum 50 is kept in a sealed state, so that the inside of the oil-water separation drum 50 can be kept larger than the external pressure. The state is such that the cutting fluid separated by the oil and water can be ejected from the discharge pipe 56 and the processed portion of the machine tool is cooled.
且上述之浮油去除操作過程中,一旦該第二空間21的液面低於該水位控制管43的端口431時,外部的空氣可循著該端口431進入到該補液桶41中,則利用該補 液桶41內、外部壓力平衡的作用,該補液桶41內部所盛裝的補充液就會經由該補液管42流至該第二空間21中,直到液面昇高至該端口431為止,該水位控制單元40即可停止補液,如此一來可以確保液面位置不會低於該吸油口322,且確保浮油去除順利進行。且在使用之前,使用者可依該主容室51中之懸浮於液面的油脂高度調整該調整環套件552,亦即,只須將該調整環套件552與該主管件551相對轉動,即可調整該引出端口555的高度。 During the above-mentioned oil slick removal operation, once the liquid level of the second space 21 is lower than the port 431 of the water level control pipe 43, the external air can enter the liquid filling tank 41 following the port 431, and the utilization is utilized. The supplement In the liquid tank 41, external pressure balance acts, and the replenishing liquid contained in the inside of the refilling tank 41 flows into the second space 21 through the refilling pipe 42 until the liquid level rises to the port 431, the water level The control unit 40 can stop the rehydration, thereby ensuring that the liquid level position is not lower than the suction port 322 and ensuring smooth oil removal. Before the use, the user can adjust the adjusting ring set 552 according to the height of the grease suspended in the liquid level in the main chamber 51, that is, the adjusting ring set 552 only needs to be rotated relative to the supporting member 551, that is, The height of the lead-out port 555 can be adjusted.
因此,本發明上述較佳實施例的功效可歸納如下: Therefore, the effects of the above preferred embodiments of the present invention can be summarized as follows:
一、利用該油水分離桶50內部之主容室51、該集油室52、該溢流堰53、該出液室55、該導液管55及該出液管56的配置,可使切削廢液自該入口511導入該主容室51內部的速度、壓力不會影響油水分離效果,該油水分離桶50可產生較佳之油水分離效果。 1. The arrangement of the main chamber 51, the oil collection chamber 52, the overflow weir 53, the liquid outlet chamber 55, the liquid guiding tube 55 and the liquid outlet tube 56 inside the oil-water separation tank 50 can be cut. The speed and pressure of the waste liquid introduced into the interior of the main chamber 51 from the inlet 511 do not affect the oil-water separation effect, and the oil-water separation tank 50 can produce a better oil-water separation effect.
二、利用該儲液槽10與該浮油收集槽20、該浮油吸取單元30與該油水分離桶50的配合,可有效地先在該浮油收集槽20中進行第一次的油水分離,再利用該浮油吸取單元30的馬達311、葉輪313及吸油管32的配合,能有效率地將含水油脂泵送至該油水分離桶50進行第二次的油水分離,可確實進行油水分離及浮油去除操作。 2. The first oil-water separation can be effectively performed in the oil sump 20 by using the liquid storage tank 10 and the oil sump 20, the oil absorbing unit 30 and the oil-water separation tank 50. By using the cooperation of the motor 311, the impeller 313 and the oil suction pipe 32 of the oil slick suction unit 30, the water-containing grease can be efficiently pumped to the oil-water separation drum 50 for the second oil-water separation, and the oil-water separation can be surely performed. And oil slick removal operations.
三、利用該油水分離桶50內部呈封閉的作用,在含水油脂持續輸入該主容室51時,會使該油水分離桶50內部保持在大於外部氣壓的狀態,且使該出液管56可自動對 工具機的加工部位進行噴出切屑液的作用。 3. The inside of the oil-water separation barrel 50 is closed, and when the water-containing grease is continuously input into the main chamber 51, the inside of the oil-water separation barrel 50 is maintained at a state larger than the external air pressure, and the liquid outlet tube 56 can be made Automatic pair The processing part of the machine tool performs the action of discharging the chip liquid.
四、利用該水位控制單元40的設置,可自動地調整該第二空間21的液面高度,且確保浮油去除順利進行。 4. With the setting of the water level control unit 40, the liquid level of the second space 21 can be automatically adjusted, and the oil removal can be smoothly performed.
五、該浮油吸取單元30的馬達311設置在該浮油收集槽20頂部,且由該殼體312與該葉輪313所構成的渦捲式泵浦,不僅維修容易、成本較低,且因為該渦捲式泵浦適用於含有雜(渣)質之污物,即葉輪313與該殼體312之間有較大間隙,因此即使10 mm以下的雜(渣)質、顆粒,也可順利通過,可以解決現有之油水分離裝置因為該幫浦為自吸式幫浦,會有因廢液中含有大量雜質、鐵屑,容易卡死等問題。 5. The motor 311 of the oil absorbing unit 30 is disposed at the top of the oil sump 20, and the scroll pump formed by the housing 312 and the impeller 313 is not only easy to maintain, but also low in cost, and because The scroll pump is suitable for dirt containing impurities (slag), that is, there is a large gap between the impeller 313 and the casing 312, so even if the impurities (slag) and particles of 10 mm or less can be smoothly By the above, the existing oil-water separation device can be solved because the pump is a self-priming pump, and there is a problem that the waste liquid contains a large amount of impurities, iron filings, and is easily stuck.
六、即使浮渣並非很理想之液體油,而是呈油泥或像豆花狀之皂化油時,利用啟動該浮油吸取單元30的馬達311,帶動該葉輪313在該殼體312轉動,可解決現有油水分離裝置之齒輪式幫浦沒有吸到油或水進入冷卻、潤滑,就會發熱卡死,甚至損壞的缺點。 6. Even if the scum is not a very ideal liquid oil, but is a sludge or a bean-like saponified oil, the motor 311 that activates the oil absorbing unit 30 is used to drive the impeller 313 to rotate in the casing 312. The gear-type pump of the existing oil-water separation device does not suck oil or water into the cooling, lubrication, and the heat is stuck or even damaged.
另外,上述第一實施例的油水分離桶50內部呈密閉狀態,若該油水分離桶50內部非呈密閉狀態,只要需在該吸油管32的引出段323增設一泵浦(圖未示),則也能增加該主容室51、該導液管55內部之切削液的流速,使得該出液管56可自動對工具機的加工部位進行噴出切屑液的作用。 In addition, the inside of the oil-water separation barrel 50 of the first embodiment is in a sealed state. If the inside of the oil-water separation barrel 50 is not in a sealed state, a pump (not shown) is added to the lead-out section 323 of the oil suction pipe 32, The flow rate of the cutting fluid in the main chamber 51 and the inside of the liquid guiding tube 55 can also be increased, so that the liquid discharging tube 56 can automatically discharge the cutting liquid from the processing portion of the machine tool.
再如圖5所示,本發明油水分離裝置的一第二較佳實施例,與該第一較佳實施例的差異在於:該浮油收集 槽20’設置在該儲液槽10’的第一空間11’中,且該浮油收集槽20’具有一底壁23’、一由該底壁23’周緣向上延伸的周壁24’,該底壁23’與該周壁24’共同界定出該第二空間21’,該溢流口22’設置在界於該第一、二空間11’、21’之間的周壁24’頂部。本發明第二較佳實施例也可達到與該第一實施例相同的目的及功效,且該浮油收集槽20’可自該儲液槽10’拆離,使用上更加方便。 As shown in FIG. 5, a second preferred embodiment of the oil-water separation device of the present invention differs from the first preferred embodiment in that the oil slick collection a groove 20' is disposed in the first space 11' of the liquid storage tank 10', and the oil sump collecting groove 20' has a bottom wall 23', and a peripheral wall 24' extending upward from the periphery of the bottom wall 23'. The bottom wall 23' and the peripheral wall 24' together define the second space 21', which is disposed at the top of the peripheral wall 24' between the first and second spaces 11', 21'. The second preferred embodiment of the present invention can achieve the same objects and effects as the first embodiment, and the oil sump collecting tank 20' can be detached from the liquid storage tank 10', which is more convenient to use.
再如圖6所示,本發明油水分離裝置的一第三較佳實施例,與該第一較佳實施例的差異在於:該儲液槽10”與該浮油收集槽20”呈分離狀,該儲液槽10”設置在該浮油收集槽20”一側,且該浮油收集槽20”的溢流口22”呈管狀,且連通在該儲液槽10”的第一空間11”與該第二空間21”之間。本發明第三較佳實施例也可達到與該第一、二實施例相同的目的及功效。 As shown in FIG. 6, a third preferred embodiment of the oil-water separation device of the present invention differs from the first preferred embodiment in that the liquid storage tank 10" and the oil sump collecting tank 20" are separated. The liquid storage tank 10" is disposed on the side of the oil sump 20", and the overflow port 22" of the oil sump 20" is tubular and communicates with the first space 11 of the liquid storage tank 10" Between the second space 21 and the third preferred embodiment of the present invention, the same objects and effects as those of the first and second embodiments can be achieved.
值得一提的是,本發明之浮油吸取裝置適用的廢液包含CNC加工機之切削廢液、工業廢液等。且以第三實施例舉例說明,該儲液槽10”設置在CNC工具機機床100底部,並直接盛接切削加工後的切削廢液,且經由該浮油吸取單元30”之引出段323”排出之油液會再配合該油水分離桶(配合參3)進一步進行油水分離。 It is worth mentioning that the waste liquid suitable for the oil absorbing device of the present invention includes cutting waste liquid, industrial waste liquid, and the like of a CNC processing machine. As exemplified in the third embodiment, the liquid storage tank 10" is disposed at the bottom of the CNC machine tool 100, and directly receives the cutting waste liquid after cutting, and passes through the take-up section 323" of the oil absorbing unit 30". The discharged oil will be further combined with the oil-water separation tank (with reference to 3) for further oil-water separation.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.
323‧‧‧引出段 323‧‧‧Export
50‧‧‧油水分離桶 50‧‧‧ Oil-water separation barrel
51‧‧‧主容室 51‧‧‧The main room
52‧‧‧集油室 52‧‧‧ oil collection room
521‧‧‧排油管 521‧‧‧Draining tube
522‧‧‧迴轉閥 522‧‧‧Rotary valve
53‧‧‧溢流堰 53‧‧‧Overflow
54‧‧‧出液室 54‧‧‧Liquid chamber
55‧‧‧導液管 55‧‧‧ catheter
552‧‧‧調整環套件 552‧‧‧Adjustment ring kit
555‧‧‧引出端口 555‧‧‧Export port
56‧‧‧出液管 56‧‧‧Draining tube
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106745509A (en) * | 2016-12-29 | 2017-05-31 | 洛阳信成精密机械有限公司 | A kind of vacuum oil-water separator |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM325156U (en) * | 2007-05-18 | 2008-01-11 | Ocean Allied Co Ltd | Improved oil/water separator |
| TWM411272U (en) * | 2010-11-26 | 2011-09-11 | Ocean Allied Co Ltd | Exhaust structure for oil-water separator |
| CA2820056C (en) * | 2010-12-07 | 2016-01-26 | Fluor Technologies Corporation | Oil water separation and skimming device |
| CN202289562U (en) * | 2011-09-30 | 2012-07-04 | 濮阳市瑞森石油树脂有限公司 | Oil-water separator |
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- 2013-01-17 TW TW102101811A patent/TW201429536A/en not_active IP Right Cessation
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106745509A (en) * | 2016-12-29 | 2017-05-31 | 洛阳信成精密机械有限公司 | A kind of vacuum oil-water separator |
| CN106745509B (en) * | 2016-12-29 | 2023-05-23 | 洛阳信成精密机械有限公司 | Vacuum oil-water separator |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI486198B (en) | 2015-06-01 |
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