TW201416042A - Continuous fine oil filtration method on frying production line and device thereof - Google Patents
Continuous fine oil filtration method on frying production line and device thereof Download PDFInfo
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- TW201416042A TW201416042A TW101139878A TW101139878A TW201416042A TW 201416042 A TW201416042 A TW 201416042A TW 101139878 A TW101139878 A TW 101139878A TW 101139878 A TW101139878 A TW 101139878A TW 201416042 A TW201416042 A TW 201416042A
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- 238000001914 filtration Methods 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000002893 slag Substances 0.000 claims abstract description 37
- 238000007667 floating Methods 0.000 claims abstract description 30
- 238000007790 scraping Methods 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims description 73
- 239000007788 liquid Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 7
- 235000013305 food Nutrition 0.000 abstract description 11
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 235000008446 instant noodles Nutrition 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 235000013606 potato chips Nutrition 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
Description
本發明係關於一種油炸生產線上連續細過濾油方法及其裝置,特別是一種針對油炸物浮屑及細渣過濾的方法及裝置。The invention relates to a method and a device for continuously finely filtering oil on a frying production line, in particular to a method and a device for filtering fry and fine slag of fry.
一般油炸之食品(如:洋芋片、泡麵等)在油炸加工的作業上,通常是以油炸生產線的輸送帶式油炸機實施,惟,此類油炸機雖於油槽出口端之集油槽設有為20目以下的粗過濾網,但油炸機去渣效果僅及於經過集油槽的炸油,然以油炸生產線上的油炸作業而言,在油炸過程中油在高溫會產生粗渣、細渣或更細的浮屑現象,此種油炸過後的油於循環過程中與加熱裝置之前必須先過濾粗渣,而過濾粗渣後的油表面的細渣或更細的浮屑,前述過濾裝置根本是無法過濾、無法將之清除。此類對油炸物的細渣或更細的浮屑再經過加熱裝置,將會導致其炸油容易變質的缺失,縮短其炸油的使用期,無形間造成其作業成本的增加,實不符產業經濟效益;再者,因其細渣或更細的浮屑經反覆油炸碳化後,更易附著在油炸食品表面而影響其美觀與口味。
Generally, fried foods (such as potato chips, instant noodles, etc.) are usually used in the frying-type frying machine for the frying process. However, such fryers are at the outlet end of the oil tank. The oil collecting tank is provided with a coarse filter mesh of 20 mesh or less, but the slag removing effect of the frying machine is only for the frying oil passing through the oil collecting tank, but in the frying operation on the frying production line, the oil is in the frying process. High temperature will produce coarse slag, fine slag or finer scum. After the fried oil is filtered, the crude slag must be filtered before the heating process, and the fine slag on the oil surface after filtering the coarse slag or The fine floating chips, the aforementioned filtering device cannot be filtered at all and cannot be removed. Such fine residue or finer floating debris of the fry will pass through the heating device, which will lead to the lack of deterioration of the fried oil, shorten the service life of the fried oil, and inevitably increase the operating cost of the fried oil. Industrial economic benefits; in addition, because its fine slag or finer floating debris is repeatedly fried and carbonized, it is more likely to adhere to the surface of fried foods and affect its appearance and taste.
本發明係提供一種油炸生產線上連續細過濾油方法及其裝置,以提供輸送式油炸機油炸過後的待過濾油的浮屑及細渣過濾的方法及其裝置,不需經常更換細目濾網,可於生產線上連續過濾,其待過濾油回收效果佳且油炸食品品質良好,以改良傳統浮屑及細渣經反覆油炸碳化後,更易附著在食品表面的缺失。 The invention provides a method and a device for continuously finely filtering oil on a frying production line, and a device and a device for filtering the floating debris and fine slag of the oil to be filtered after the frying machine is fried, without frequent replacement of the details The filter screen can be continuously filtered on the production line. The oil to be filtered has good recovery effect and the quality of the fried food is good. The traditional floating chips and fine slag are more easily adhered to the surface of the food after being repeatedly carbonized by repeated frying.
由上述目的,本發明提供一種油炸生產線上連續細過濾油方法,其步驟為:In view of the above, the present invention provides a method for continuously finely filtering oil on a frying line, the steps of which are:
a.將油炸生產線油炸過的油,經過粗過濾後輸送至一油槽;a. The oil that has been fried in the frying line is subjected to coarse filtration and then transferred to an oil tank;
b.油槽有一細目濾網由油槽外側進入油槽內側,再順著油槽內側延伸至油槽另一外側,使細目濾網形成一輸送帶方式,不斷在油槽由外側至內側再至外側輪轉;b. The oil tank has a fine mesh screen that enters the inner side of the oil tank from the outside of the oil tank, and then extends along the inner side of the oil tank to the other outer side of the oil tank, so that the fine mesh screen forms a conveyor belt mode, and continuously rotates from the outer side to the inner side to the outer side of the oil tank;
c.藉由細目濾網由油槽內側輸送至油槽外側時,浮在油上方之浮屑及細渣將沾附在細目濾網被帶出;c. When the fine mesh is transported from the inside of the oil tank to the outside of the oil tank, the floating debris and fine slag floating above the oil will be carried out on the fine mesh screen;
d.浮屑及細渣被帶出後之油槽外側有一刮除裝置,再藉由刮除裝置將細目濾網表面之浮屑及細渣刮除,使清潔的細目濾網能不斷由油槽外側進入油槽內側再帶出浮屑及細渣;d. There is a scraping device on the outside of the oil sump after the floating scum and fine slag are taken out, and then the scraping and fine slag on the surface of the fine mesh screen are scraped off by the scraping device, so that the clean fine mesh can continuously be from the outside of the oil sump Enter the inside of the oil tank and bring out the floating debris and fine residue;
e.藉由a至d步驟即能獲至乾淨的油,該乾淨的油再由油槽底部輸送至油炸生產線使用。e. A clean oil can be obtained by steps a to d, which is then transported from the bottom of the tank to the frying line.
一種油炸生產線上連續細過濾油裝置,包括有一固定架,內部設有一容置空間;一濾油組件,設置於該固定架內部容置空間的上方,該濾油組件包含一油槽、一傳動組件、一細目濾網及一刮除裝置,其中該油槽的內側底部向上斜設延伸至該油槽另一外側而形成一斜面設置,並設置一具有一底板的框架及一設在該框架內部兩側的托架,該傳動組件設置在該油槽的框架與托架之間,該傳動組件包含一設在該油槽前端的第一傳動桿、一設在該油槽後端下方外側的第二傳動桿、一設在該油槽後端上方的第三傳動桿,以及一組分別繞設在該第一傳動桿、該第二傳動桿、該第三傳動桿的兩側邊與該油槽兩側底緣的輸送鍊條;該細目濾網由該油槽外側進入該油槽內側,再順著該油槽內側延伸至該油槽另一外側穿繞及繞經該傳動組件,該細目濾網的兩側邊分別固定在該組輸送鍊條上;該刮除裝置設置在該油槽底板的斜面前端外側的下方;一動力組件,設置在該油槽底部的下方,該動力組件包含一設在該油槽底部的下方一側的第一馬達組、一設在該油槽底部的下方另一側並與該第一馬達組一側相鄰的第二馬達組以及一設在該第一馬達組另一側的第三馬達組;藉由該細目濾網由該油槽內側輸送至該油槽外側時,浮在油上方的浮屑及細渣將沾附在該細目濾網被帶出,浮屑及細渣被帶出後的油槽外側設有一刮除裝置,再藉由該刮除裝置將該細目濾網表面的浮屑及細渣刮除,使清潔的該細目濾網能不斷由該油槽外側進入該油槽內側再帶出浮屑及細渣,即能獲至乾淨的油,該乾淨的油再由該油槽底部輸送至油炸生產線使用,如此兼具可以連續自動化過濾油而不需經常更換該細目濾網。A continuous fine oil filtering device on a frying line comprises a fixing frame and an accommodating space therein; an oil filtering component is arranged above the inner accommodating space of the fixing frame, the oil filtering component comprises an oil groove and a transmission The assembly, a fine mesh screen and a scraping device, wherein the inner bottom of the oil groove extends obliquely upward to the other outer side of the oil groove to form a sloped surface, and a frame having a bottom plate and a frame inside the frame are provided a side bracket, the transmission assembly is disposed between the frame of the oil groove and the bracket, the transmission assembly includes a first transmission rod disposed at a front end of the oil tank, and a second transmission rod disposed outside the rear end of the oil tank a third transmission rod disposed above the rear end of the oil tank, and a set of winding edges respectively disposed on both sides of the first transmission rod, the second transmission rod, and the third transmission rod and the bottom edges of the oil groove The transporting chain; the fine mesh screen enters the inner side of the oil tank from the outside of the oil tank, and then extends along the inner side of the oil tank to the other outer side of the oil tank to be wound around and around the transmission assembly, and the two sides of the fine filter screen are respectively Positioned on the transport chain of the group; the scraping device is disposed below the outer side of the front end of the inclined surface of the oil tank bottom; a power component is disposed below the bottom of the oil tank, and the power component includes a lower side disposed at the bottom of the oil tank a first motor group, a second motor group disposed on the other side of the bottom of the oil sump and adjacent to the first motor group side, and a third motor unit disposed on the other side of the first motor group When the fine mesh is transported from the inside of the oil sump to the outside of the oil sump, the floating scum and fine slag floating above the oil will be carried out, and the scum and fine slag will be taken out. A scraping device is arranged outside the oil tank, and the scraping and fine slag on the surface of the fine mesh screen is scraped off by the scraping device, so that the cleaned fine mesh screen can continuously enter the inner side of the oil tank and then be carried out. The fluff and fine slag can obtain clean oil, which is then transported from the bottom of the sump to the frying line, so that it can continuously and automatically filter the oil without changing the fine screen frequently.
再透過本發明,得以使食品工業保持油品品質,使油炸食品品質優良,又,因油品適度重複使用,食品業者得以節省其成本。Further, through the present invention, the food industry can maintain the quality of the oil, the quality of the fried food is excellent, and the food industry can save its cost due to the moderate reuse of the oil.
本發明之上述目的與優點,不難從下述所選用實施例之詳細說明與附圖中,獲得深入瞭解。
茲以下列實施例並配合圖式詳細說明本發明於後:
請參閱圖1、圖2-1,本發明係為一種油炸生產線上連續細過濾油方法, 其步驟為:The above objects and advantages of the present invention will be readily understood from the following detailed description of the preferred embodiments illustrated herein.
The invention will be described in detail in the following examples in conjunction with the drawings:
Referring to FIG. 1 and FIG. 2-1, the present invention is a method for continuously finely filtering oil in a frying production line, and the steps are as follows:
a.將油炸生產線油炸過的油,經過粗過濾後輸送至一油槽3;a. The oil fried in the frying line is coarsely filtered and sent to an oil tank 3;
b.油槽3有一設為20目與80目之間的細目濾網5由油槽3外側進入油槽3內側,再順著油槽3內側延伸至油槽3另一外側,使細目濾網5形成一輸送帶方式,不斷在油槽3由外側至內側再至外側輪轉;b. The oil tank 3 has a fine mesh screen 5 between 20 mesh and 80 mesh. The outer side of the oil tank 3 enters the inner side of the oil tank 3, and then extends along the inner side of the oil tank 3 to the other outer side of the oil tank 3, so that the fine mesh screen 5 forms a transport. The belt mode is continuously rotated from the outer side to the inner side to the outer side in the oil groove 3;
c.藉由細目濾網5由油槽3內側輸送至油槽3外側時,浮在油8上方之浮屑及細渣81將沾附在細目濾網5被帶出;c. When the fine screen 5 is transported from the inside of the oil tank 3 to the outside of the oil tank 3, the floating chips and fine slag 81 floating above the oil 8 will be carried on the fine screen 5;
d.浮屑及細渣81被帶出後之油槽3外側有一刮除裝置6,再藉由刮除裝置6將細目濾網5表面之浮屑及細渣81刮除,使清潔的細目濾網5能不斷由油槽3外側進入油槽3內側再帶出浮屑及細渣81;d. The scraping and fine slag 81 is taken out of the oil tank 3 and has a scraping device 6 on the outside, and the scraping and fine slag 81 on the surface of the fine mesh screen 5 is scraped off by the scraping device 6 to clean the fine filter. The net 5 can continuously enter the inside of the oil tank 3 from the outside of the oil tank 3 to bring out the floating chips and fine slag 81;
e.藉由a至d步驟即能獲至乾淨的油,該乾淨的油再由油槽3底部輸送至油炸生產線使用。e. A clean oil can be obtained by steps a to d, which is then transported from the bottom of the oil tank 3 to the frying line.
再請參閱圖1、圖2-1,本發明一種油炸生產線上連續細過濾油裝置,包括Referring again to FIG. 1 and FIG. 2-1, a continuous fine oil filtering device for a frying production line of the present invention includes
一固定架1,同時參閱圖2-2~圖4,該固定架1由複數支桿11搭設形成內部設有一容置空間12,在本實施例中,該固定架1設有一底架13,及兩側上方分別設有與該底架13連接的一第一邊架14、一第二邊架15,其中該底架13內部設有一定位架131,該定位架131設有複數調整孔132,該些第一邊架14與該些第二邊架15之間上方設有一上軌道141與下方設有一與該上軌道141對應的下軌道142,該上軌道141與該下軌道142之間供一組金屬門板16裝設或拆卸,該金屬門板16設有至少一孔洞161,該孔洞161供工作人員搬運,而該些第一邊架14的兩內側支桿11的中段處分別設有一固定孔110及其下方分別固定一連接塊140,該些固定孔110側邊分別設有一移動塊143,該些移動塊143一端分別設有一套合孔144及近中間處分別設有一孔洞145,該些連接塊140分別設有一與該些孔洞145對應的長形孔146,藉由數個螺桿147分別穿入該些長形孔146與該些孔洞145中調整並定位(如圖3-1及圖3-2);A mounting frame 1 is also provided with a receiving space 12 in the present embodiment. The mounting frame 1 is provided with a receiving frame 13 in the present embodiment. A first side frame 14 and a second side frame 15 connected to the bottom frame 13 are respectively disposed on the upper side of the two sides. The bottom frame 13 is internally provided with a positioning frame 131. The positioning frame 131 is provided with a plurality of adjusting holes 132. An upper rail 141 is disposed between the first side frame 14 and the second side frames 15 and a lower rail 142 corresponding to the upper rail 141 is disposed below, and a set is disposed between the upper rail 141 and the lower rail 142. The metal door panel 16 is provided with a fixing hole 110. The metal door panel 16 is provided with at least one hole 161 for the staff to carry. The first side frame 14 has a fixing hole 110 at the middle portion of the inner side struts 11 respectively. A connecting block 140 is disposed on the bottom of the fixing hole 110, and a moving block 143 is disposed on each side of the fixing hole 110. The movable block 143 is respectively provided with a set of holes 144 at one end and a hole 145 at the middle of the connecting block. The block 140 is respectively provided with an elongated hole 146 corresponding to the holes 145. Respectively, by a plurality of screws 147 penetrating the plurality of elongated holes 146 and the plurality of adjustment holes 145 and positioned (FIG. 3-1 and FIG. 3-2);
一濾油組件2,同時參閱圖5~圖10設置在該固定架1之容置空間12的上方,該濾油組件2包含一油槽3、一傳動組件4、一細目濾網5及一刮除裝置6;其中An oil filter assembly 2 is disposed above the accommodating space 12 of the fixing frame 1 with reference to FIG. 5 to FIG. 10 . The oil filtering assembly 2 includes an oil groove 3 , a transmission component 4 , a fine mesh 5 and a scraping In addition to device 6;
該油槽3包括一框架31及一設在該框架31內部兩側的托架36(如圖5~圖7),其中該框架31的兩側設有相對應的一第一邊板32與一第二邊板33,一連接在該第一邊板32與該第二邊板33後端的接合板34,以及一與該接合板34底部一端連結的底板35,該第一邊板32與該第二邊板33末端近上方分別設有對應複數第一孔洞321、複數第二孔洞331,前端近上方分別設有與該些第一孔洞321、該些第二孔洞331對應的複數第一調整孔322、複數第二調整孔332,而該些第一調整孔322中間設有一第一長孔323、該些第二調整孔332中間設有一第二長孔333,該第一邊板32近末端處向外側延伸一液位槽324,該液位槽324內表面設置一具有一孔槽392的板片391與一設在該板片391外側的網片393,再於該網片393四周分別利用數個壓片394壓設鎖固,並以數個螺絲396穿過該些壓片394的數個螺孔395,將該網片393、該板片391固定,該液位槽324後端外側連接一液位裝置39,使該油槽3的油位高位置永遠低於該液位槽324,並利用該液位裝置39防止熱油油位高位置高於該該液位槽324時,立即通知停機並停止抽入炸油,該第二邊板33近末端處設有一與該液位槽324對應位置的穿孔334,而該第一邊板32、該第二邊板33內側邊的近上方分別設有相對的一第一掛槽325、一第二掛槽335;又,該油槽3框架31內側的底板35底部向上斜設延伸至該油槽3另一外側,使該底板35形成一斜面351設置,並在該油槽3的內側底端與該斜面351的底端分佈設有複數流出孔352,該些流出孔352底端分別延設有複數接合管353,該些接合管353分別與一進油管354連接相通;The oil groove 3 includes a frame 31 and a bracket 36 (see FIGS. 5-7) disposed on two sides of the frame 31, wherein a corresponding first side plate 32 and a pair are disposed on both sides of the frame 31. a second side plate 33, a joint plate 34 connected to the rear end of the first side plate 32 and the second side plate 33, and a bottom plate 35 coupled to one end of the bottom portion of the joint plate 34, the first side plate 32 and the bottom plate A plurality of first holes 321 and a plurality of second holes 331 are respectively disposed on the upper end of the second side plate 33, and a plurality of first adjustments corresponding to the first holes 321 and the second holes 331 are respectively disposed at the front end a hole 322, a plurality of second adjustment holes 332, and a first long hole 323 is disposed in the middle of the first adjustment holes 322, and a second long hole 333 is disposed in the middle of the second adjustment holes 332. The first side plate 32 is adjacent A liquid level groove 324 extends outwardly from the end. The inner surface of the liquid level groove 324 is provided with a plate 391 having a hole 392 and a mesh 393 disposed outside the plate 391, and is surrounded by the mesh 393. The plurality of pressing pieces 394 are respectively pressed and locked, and the plurality of screws 396 are passed through the plurality of screw holes 395 of the pressing pieces 394 to form the mesh piece. 393. The plate 391 is fixed, and a liquid level device 39 is connected to the outer side of the rear end of the liquid level groove 324, so that the oil level of the oil groove 3 is always lower than the liquid level groove 324, and the liquid level device 39 is used to prevent heat. When the oil level is higher than the liquid level tank 324, the shutdown is immediately notified and the drawing of the oil is stopped. The second side plate 33 is provided with a hole 334 at a position corresponding to the liquid level groove 324 at the near end. The first side plate 32 and the inner side of the second side plate 33 are respectively provided with a first hanging groove 325 and a second hanging groove 335; and the bottom plate 35 of the inner side of the frame 31 of the oil groove 3 is upward. The slanting portion extends to the other outer side of the oil groove 3, so that the bottom plate 35 is formed with a slope 351, and a plurality of outflow holes 352 are disposed at the inner bottom end of the oil groove 3 and the bottom end of the slope 351, and the outflow holes 352 are disposed. a plurality of joint pipes 353 are respectively disposed at the bottom end, and the joint pipes 353 are respectively connected to an oil inlet pipe 354;
該托架36設有二對應的側邊板361、二分別連接該些側邊板361之間的連接桿362、二分別連接該些側邊板361之間上方並分別掛置定位在該第一掛槽325、該第二掛槽335中的掛接桿363、一樞接在該些側邊板361之間下方的壓輪軸364,以及一與該壓輪軸364一端樞接傳動的齒輪365;The bracket 36 is provided with two corresponding side plates 361, two connecting connecting rods 362 between the side plates 361, two connecting upper sides of the side plates 361 respectively, and respectively respectively positioned and positioned a hanging slot 325, a hooking rod 363 in the second hanging slot 335, a pinch shaft 364 pivotally connected between the side plates 361, and a gear 365 pivotally coupled to one end of the pinch shaft 364 ;
又,前述該油槽3更包括一蓋合在該框架31上方且具折收的上蓋37,該上蓋37設有一第一蓋板371、一第二蓋板372及分別連接該第一蓋板371與該第二蓋板372之間的一樞軸組373,如圖8所示,該第一蓋板371、該第二蓋板372的兩側邊分別設有一第一把手374、一第二把手375,而該第一蓋板371外側邊框的兩端分別設有一凸體370,該第二蓋板372外側邊的兩端分別設有一卡掣體376及二分別接設在該些卡掣體376外的活動卡體377,該些活動卡體377底緣分別設有一與該些凸體370相互卡扣的卡槽378,使該第一蓋板371與該第二蓋板372在開啟折收時,將藉以該些卡掣體376頂掣在該固定架10一側的上方,再旋移該些活動卡體377的卡槽378移動至與該些凸體370相互卡扣(如圖8~圖10),使該上蓋37用以防止粉塵落入該油槽3內部,避免污染炸油;Moreover, the oil tank 3 further includes a top cover 37 that is folded over the frame 31 and has a first cover plate 371, a second cover plate 372, and a first cover plate 371 connected thereto. A first handle 374 and a second handle are respectively disposed on the two sides of the first cover 371 and the second cover 372. 375, the two ends of the outer side of the first cover 371 are respectively provided with a protrusion 370, and two ends of the outer side of the second cover 372 are respectively provided with a card body 376 and two are respectively connected to the card The movable card body 377 outside the body 376, the bottom edge of the movable card body 377 is respectively provided with a card slot 378 that is engaged with the protrusions 370, so that the first cover plate 371 and the second cover plate 372 are opened. When folded, the card body 376 is topped over the side of the fixed frame 10, and then the slot 378 of the movable card body 377 is rotated to be engaged with the protrusions 370 (eg, 8 to 10), the upper cover 37 is used to prevent dust from falling into the oil tank 3 to avoid contamination of the oil;
該傳動組件4設置在該油槽3的框架31與該托架36之間,該傳動組件4包含一第一傳動桿41、一第二傳動桿42、一第三傳動桿43及一組輸送鍊條44,請參閱圖5~圖7所示,其中該第一傳動桿41設置在該油槽3前端,該第一傳動桿41一端延設的一軸桿411兩端分別穿出該油槽3第一邊板32前端的第一長孔323與該第二邊板3前端的第二長孔333外,再藉複數螺絲(圖未示出)分別穿入該些第一調整孔322、該些第二調整孔332中,將該第一傳動桿41調整定位在該第一邊板32的第一長孔323與該第二邊板33的第二長孔333之間,並透過該軸桿411而使該第一傳動桿41形成轉動狀;該第二傳動桿42設置在該油槽3後端下方外側,將該第二傳動桿42該些第一邊架14該些移動塊143的套合孔144中,並利用該些螺桿147在該些長形孔146中位移調整,而當該第一傳動桿41轉動時,同時帶動與該些移動塊143的套合孔144中樞設的第二傳動桿42也隨著移動;該第三傳動桿43樞設在該油槽3第一邊板32後端上方的第一孔洞321與該第二邊板33後端上方的第二孔洞331之間為轉動狀;該組輸送鍊條44分別繞設在該第一傳動桿41、該第二傳動桿42、該第三傳動桿43的兩側邊及該托架36的底緣,該組輸送鍊條44的各組鍊體441的一側各設有一鎖固板442,並在該些鎖固板442內部分別設有一頂塊443形成連接(如圖12);The transmission assembly 4 is disposed between the frame 31 of the oil sump 3 and the bracket 36. The transmission assembly 4 includes a first transmission rod 41, a second transmission rod 42, a third transmission rod 43, and a set of conveyor chains. 44, please refer to FIG. 5 to FIG. 7 , wherein the first transmission rod 41 is disposed at the front end of the oil groove 3, and the two ends of the shaft 411 extending from one end of the first transmission rod 41 respectively pass through the first side of the oil groove 3 The first long hole 323 at the front end of the plate 32 and the second long hole 333 at the front end of the second side plate 3 are respectively inserted into the first adjusting holes 322 and the second by a plurality of screws (not shown). In the adjusting hole 332, the first transmission rod 41 is adjusted and positioned between the first long hole 323 of the first side plate 32 and the second long hole 333 of the second side plate 33, and is transmitted through the shaft 411. The first transmission rod 41 is formed in a rotating shape; the second transmission rod 42 is disposed outside the rear end of the oil groove 3, and the second transmission rod 42 is disposed on the first side frame 14 of the movement block 143. 144, and using the screws 147 to adjust the displacement in the elongated holes 146, and when the first transmission rod 41 rotates, simultaneously driving the moving blocks 143 The second transmission rod 42 disposed in the hole 144 is also moved; the third transmission rod 43 is pivotally disposed at the rear end of the first side plate 32 of the oil groove 3 and the rear end of the second side plate 33 The upper second holes 331 are rotated. The set of conveyor chains 44 are respectively disposed around the first transmission rod 41, the second transmission rod 42, and the third transmission rod 43 and the bracket 36. The bottom edge of each set of chain 441 of the set of conveyor chains 44 is provided with a locking plate 442, and a top block 443 is respectively formed inside the locking plates 442 to form a connection (see Figure 12);
該細目濾網5(如圖5、6)形成一輸送帶方式,不斷在該油槽3由外側至內側再至外側輪轉,該細目濾網5設為20目與80目之間,該細目濾網5由該油槽3外側進入該油槽3內側,再順著該油槽3內側延伸穿繞至該托架36的壓輪軸364底緣與該油槽3斜面351上方及至該油槽3另一外側,以及繞經在該第一傳動桿41、該第二傳動桿42與該第三傳動桿43之間,該細目濾網5的兩側邊與各組鍊體441的頂塊443上,藉由複數固定元件444,使該細目濾網5與該些鎖固板442、該些頂塊443結合定位(如圖12),再配合樞設在該些第一邊架14該些移動塊143的套合孔144中的第二傳動桿42,可視該細目濾網5產生若稍有鬆弛時,利用該些螺桿147在該些長形孔146中位移調整,並同時帶動與該些移動塊143套合孔144樞設的第二傳動桿42也隨著移動(如圖3-1及圖3-2);The fine mesh screen 5 (see FIGS. 5 and 6) forms a conveyor belt pattern, and continuously rotates from the outer side to the inner side to the outer side of the oil tank 3, and the fine mesh screen 5 is set between 20 mesh and 80 mesh. The net 5 enters the inner side of the oil groove 3 from the outside of the oil groove 3, and then extends along the inner side of the oil groove 3 to the bottom edge of the pressure wheel shaft 364 of the bracket 36 and the upper surface of the oil groove 3 inclined surface 351 and to the other outer side of the oil groove 3, and Between the first transmission rod 41, the second transmission rod 42 and the third transmission rod 43, the two sides of the fine mesh screen 5 and the top block 443 of each group of chain bodies 441 are The fixing member 444 is configured to be combined with the locking plates 442 and the top blocks 443 (FIG. 12), and is further configured to be sleeved on the first side frames 14 of the moving blocks 143. The second transmission rod 42 of the hole 144 can be displaced and adjusted by the screw 147 in the elongated hole 146 when the fine filter 5 is slightly loosened, and simultaneously drive the 142 sets of the moving block 144. The second transmission rod 42 pivoted by the hole 144 also moves (as shown in FIGS. 3-1 and 3-2);
該刮除裝置6設有二個分別固定在該第一調整孔322與該第二調整孔332的鎖片61,該些鎖片61分別固定在該油槽3的斜面351前端外側的下方,一樞接在該些鎖片61角端下方的凹槽體62,一設置在該凹槽體62內部的刮除件63,以及數個分佈在該凹槽體62底端的調整件64(如圖5、6),使該刮除件63藉由如螺絲、螺母螺固其高、低位置的該些調整件64而同步升降作動(如圖11);The scraping device 6 is provided with two locking pieces 61 respectively fixed to the first adjusting hole 322 and the second adjusting hole 332. The locking pieces 61 are respectively fixed below the front end of the inclined surface 351 of the oil groove 3, a groove body 62 pivotally below the corner end of the locking piece 61, a scraping member 63 disposed inside the groove body 62, and a plurality of adjusting members 64 distributed at the bottom end of the groove body 62 (as shown in the figure) 5, 6), the scraping member 63 is screwed up and lowered by the adjusting members 64 of the high and low positions, such as screws and nuts, to synchronously move up and down (Fig. 11);
一動力組件7(如圖1、2-1、5、13、14),設置在該油槽3底部的下方,該動力組件7包括一設在該油槽3底部的下方一側的第一馬達組71、一設在該油槽3底部的下方另一側並與該第一馬達組71一側相鄰的第二馬達組72以及一設在該第一馬達組71另一側的第三馬達組73,其中該第一馬達組71包含一第一馬達711,該第一馬達711前端連接一入油泵浦712,該入油泵浦712前端設有一相通狀的第一入油管713,該入油泵浦712上方設有一出口714,該出口714上方連接一第二入油管715,該第二入油管715彎設在該油槽3的一側邊再穿入該第二邊板33的穿孔334中,並延伸設在該斜面351的上方,藉以該第一馬達711啟動該入油泵浦712作動,將油炸生產線油炸過的油,經過粗過濾後輸送該第一入油管713中,再經由該入油泵浦712出口714上方的第二入油管715輸送至該油槽3內;該第二馬達組72包含一第二馬達721,該第二馬達721前端連接一出油泵浦722,該出油泵浦722前端設有一與該進油管354相通的第一出油管723,該出油泵浦722上方設有一出口724,該出口724上方連接一彎設在該油槽3底側的第二出油管725,藉以該第二馬達721啟動該出油泵浦722作動,將該油槽3過濾後的油,透過該些流出孔352、該些接合管353及經由該進油管354送出,再由與該進油管354連接相通的該第一出油管723輸送至該出油泵浦722內部,再由該出油泵浦722出口724上方的第二出油管725輸送至油炸生產線使用;該第三馬達組73包括一第三馬達731、一連接在該第三馬達731一側的變速機732,以及一與該變速機732一側軸桿733樞接的齒輪組734,藉該齒輪組734與該第一傳動桿41的軸桿411樞接轉動,再藉該組輸送鍊條44並帶動該第二傳動桿42、該第三傳動桿43及該細目濾網5轉動。A power assembly 7 (Figs. 1, 2-1, 5, 13, 14) is disposed below the bottom of the oil sump 3, and the power assembly 7 includes a first motor unit disposed on a lower side of the bottom of the oil sump 3. 71. A second motor unit 72 disposed on the other side of the bottom of the oil sump 3 and adjacent to the first motor unit 71 side, and a third motor unit disposed on the other side of the first motor unit 71. 73. The first motor group 71 includes a first motor 711. The front end of the first motor 711 is connected to an oil inlet pump 712. The front end of the oil pump 712 is provided with a first oil inlet pipe 713. An outlet 714 is disposed above the oil pump 712. A second oil inlet pipe 715 is connected to the outlet 714. The second oil inlet pipe 715 is bent at one side of the oil groove 3 and penetrates the through hole 334 of the second side plate 33. And extending over the inclined surface 351, whereby the first motor 711 starts the oil pump 712 to operate, and the oil that has been fried in the frying line is coarsely filtered and then sent to the first oil inlet pipe 713. The second oil inlet pipe 715 above the outlet port 714 of the oil pump 712 is further transported into the oil tank 3; the second motor unit 72 A second motor 721 is disposed. The front end of the second motor 721 is connected to an oil pump 722. The front end of the oil pump 722 is provided with a first oil outlet pipe 723 communicating with the oil inlet pipe 354. The oil pump 722 is above the oil pump 722. An outlet 724 is disposed. The outlet 724 is connected to a second oil outlet pipe 725 which is disposed on the bottom side of the oil groove 3. The second motor 721 activates the oil discharge pump 722 to actuate the oil filtered by the oil groove 3. The first outflow pipe 723 connected to the oil inlet pipe 354 is sent to the inside of the oil discharge pump 722 through the outflow holes 352, the joint pipes 353, and the oil feed pipe 354, and is then sent out. The second oil discharge pipe 725 above the oil pump 722 outlet 724 is sent to the frying line for use; the third motor unit 73 includes a third motor 731, a speed changer 732 connected to the side of the third motor 731, and a A gear set 734 pivotally connected to the shaft 733 of the transmission 732 is pivotally rotated by the gear set 734 and the shaft 411 of the first transmission rod 41, and the second transmission is driven by the set of conveyor chains 44. The rod 42, the third transmission rod 43, and the fine mesh 5 are rotated.
由上述各構件如此為本發明之油炸生產線上連續細過濾油裝置。The above components are thus the continuous fine oil filtering device of the frying line of the present invention.
再請參閱圖1、6,本發明在實際使用上,係可將油炸生產線細過濾油裝置與油炸機(圖未示出)連結,使油炸機上剛油炸完油炸食品的高溫熱油的待過濾油8,可以直接輸入本發明之油炸生產線上連續細過濾油裝置。藉以該第一馬達組71的第一馬達711啟動該入油泵浦712作動,將待過濾油8(如圖14箭頭所示)輸送該第一入油管713中,再經由該入油泵浦712出口714上方的第二入油管715輸送至該油槽3內,若該油槽3內部待過濾油8的油位高位置高於該液位裝置39,該液位裝置39將會通知停機並抑制該第一馬達組71的第一馬達711運轉,停止抽入已油炸過的待過濾油8,然該第三馬達731藉該變速機732啟動該齒輪組734並帶動該油槽3外周緣該第一傳動桿41轉動,而該第一傳動桿41轉動並帶動該組輸送鍊條44轉動,再藉該組輸送鍊條44轉動同時帶動該第二傳動桿42與該第三傳動桿43轉動,並帶動該細目濾網5由該油槽3外側進入該油槽3內側,再順著該油槽3內側延伸至該油槽3另一外側,使該細目濾網5形成輸送帶方式不斷在該油槽3由外側至內側再至外側輪轉,使該細目濾網5上將已油炸過的待過濾油8表面的浮屑及細渣81一直帶出並經過該第一傳動桿41外側的刮除件63,使附著在該細目濾網5上的浮屑及細渣81刮除並掉落在該細目濾網5的外表面,再由一設在該刮除件63下方的集收筒(圖未示出)收集,以充份的過濾待過濾油8中的浮屑及細渣81,使清潔的該細目濾網5能不斷由該油槽3外側進入該油槽3內側再帶出浮屑及細渣81,即能獲至乾淨的油,並立刻藉該第二馬達組72的第二馬達721啟動該出油泵浦722,將該油槽3中的乾淨油,從該油槽3底端該些流出孔352、該些接合管353及經由該進油管354送出,再由與該進油管354連接相通的該第一出油管723輸送至該出油泵浦722內部,再由該出油泵浦722出口724上方的第二出油管725輸送至油炸生產線使用,不會再接觸浮屑及細渣81,防止浮屑及細渣81經反覆油炸碳化後,不會附著在油炸食品表面,且不需經常更換該細目濾網5,可在生產線上連續過濾。Referring to FIG. 1 and FIG. 6 , in actual use, the frying line fine filter oil device and the fryer (not shown) can be connected to the frying machine to just fry the fried food. The high-temperature hot oil to be filtered oil 8 can be directly input into the continuous fine oil filtering device of the frying line of the present invention. The first motor 711 of the first motor group 71 activates the oil pump 712 to actuate, and the oil to be filtered 8 (shown by an arrow in FIG. 14) is sent to the first oil inlet pipe 713, and then the oil pump is pumped through the oil pump. The second oil inlet pipe 715 above the outlet 714 of the 712 is delivered into the oil tank 3. If the oil level of the oil to be filtered 8 in the oil tank 3 is higher than the liquid level device 39, the liquid level device 39 will notify the shutdown and suppress The first motor 711 of the first motor group 71 is operated to stop the pumping of the oil to be filtered 8 , and the third motor 731 activates the gear set 734 by the transmission 732 and drives the outer circumference of the oil groove 3 . The first transmission rod 41 rotates, and the first transmission rod 41 rotates to drive the group of conveyor chains 44 to rotate, and then the group of conveyor chains 44 rotates to drive the second transmission rod 42 and the third transmission rod 43 to rotate, and The fine filter screen 5 is driven from the outside of the oil tank 3 into the inner side of the oil tank 3, and then extends along the inner side of the oil tank 3 to the other outer side of the oil tank 3, so that the fine screen 5 forms a conveyor belt continuously on the outer side of the oil tank 3. Rotating to the inside and then to the outside, so that the fine mesh 5 will have been fried The floating chips and fine slag 81 on the surface of the oil filter 8 are taken out and passed through the scraping member 63 outside the first transmission rod 41, so that the floating chips and fine slag 81 attached to the fine filter screen 5 are scraped off and dropped. The outer surface of the fine mesh screen 5 is further collected by a collecting cylinder (not shown) disposed under the scraping member 63 to sufficiently filter the floating debris and fine slag 81 in the oil to be filtered 8. The cleaned fine mesh screen 5 can continuously enter the inside of the oil tank 3 from the outside of the oil tank 3 to bring out the floating chips and fine slag 81, that is, the clean oil can be obtained, and the second motor group 72 is immediately taken. The second motor 721 activates the oil discharge pump 722, and the clean oil in the oil tank 3 is sent out from the bottom end of the oil tank 3 through the outflow holes 352, the joint pipes 353, and the oil feed pipe 354, and then The first oil outlet pipe 723 connected to the oil pipe 354 is sent to the inside of the oil discharge pump 722, and then sent to the frying production line by the second oil discharge pipe 725 above the outlet pipe 724 of the oil discharge pump 722, and is no longer in contact with the float line. The chips and fine slag 81 prevent the floating chips and fine slag 81 from being adhered to the surface of the fried food after repeated frying carbonization, and do not need to be frequently replaced. Net 5 can be continuously filtered on a production line.
本發明的優點及功效如下所述:The advantages and effects of the present invention are as follows:
本發明第一傳動桿的外側具有調整件的刮除件設計,使附著在該細目濾網上的浮屑及細渣刮除並掉落在該細目濾網的外表面,以充份的過濾待過濾油表面的浮屑及細渣一直帶出並刮除,而過濾後的乾淨油,則立刻啟動該第二馬達組,將該油槽中的乾淨油由其底端數個流出孔及經由數個接合管而由出油管輸送至油炸生產線使用,使得本發明的細目濾網不需經常更換。
以上僅是藉由較佳實施例詳細說明本發明,對於該實施例所做的任何簡單修改與變化,皆不脫離本發明的精神與範圍。由以上詳細說明,可使熟知本項技藝者明瞭本發明的確可達成前述目的,實已符合專利法的規定,爰提出發明專利申請。The outer side of the first transmission rod of the invention has a scraping member design of the adjusting member, so that the floating debris and the fine residue attached to the fine filtering net are scraped off and dropped on the outer surface of the fine filtering screen to be fully filtered. The floating debris and fine slag on the surface of the oil to be filtered are taken out and scraped off, and the cleaned oil after filtration is immediately activated. The second motor group is immediately activated, and the clean oil in the oil tank is passed through a plurality of outflow holes at the bottom end thereof. A plurality of joint pipes are used for transport from the oil discharge pipe to the frying line, so that the fine mesh of the present invention does not need to be replaced frequently.
The present invention has been described in detail by the preferred embodiments thereof, and the invention is not limited to the scope of the invention. From the above detailed description, it will be apparent to those skilled in the art that the present invention can be achieved by the present invention, which is in accordance with the provisions of the Patent Law.
1...固定架1. . . Fixing frame
11...支桿11. . . Strut
12...容置空間12. . . Housing space
13...底架13. . . Chassis
131...定位架131. . . Positioning frame
14...第一邊架14. . . First side frame
140...連接塊140. . . Connector
141...上軌道141. . . Upper track
142...下軌道142. . . Lower track
143...移動塊143. . . Moving block
144...套合孔144. . . Socket hole
145...孔洞145. . . Hole
146...長形孔146. . . Long hole
147...固定件147. . . Fastener
15...第二邊架15. . . Second side frame
16...金屬門板16. . . Metal door panel
161...孔洞161. . . Hole
2...濾油組件2. . . Oil filter assembly
3...油槽3. . . Oil tank
31...框架31. . . frame
32、33...第一、第二邊板32, 33. . . First and second side panels
321、331...第一、第二孔洞321, 331. . . First and second holes
322、332...第一、第二調整孔322, 332. . . First and second adjustment holes
323、333...第一、第二長孔323, 333. . . First and second long holes
324...液位槽324. . . Level tank
334...穿孔334. . . perforation
325、335...第一、第二掛槽325, 335. . . First and second hanging slots
34...接合板34. . . Joint plate
35...底板35. . . Bottom plate
351...斜面351. . . Bevel
352...流出孔352. . . Outflow hole
353...接合管353. . . Joint tube
354...進油管354. . . Inlet pipe
36...托架36. . . bracket
361...側邊板361. . . Side panel
362...連接桿362. . . Connecting rod
363...掛接桿363. . . Hanging rod
364...壓輪軸364. . . Pressure roller shaft
365...齒輪365. . . gear
37...上蓋37. . . Upper cover
370...凸體370. . . Protrusion
371、372...第一、第二蓋板371, 372. . . First and second cover
373...樞軸組373. . . Pivot group
374、375...第一、第二把手374, 375. . . First and second handles
376...卡掣體376. . . Card body
377...活動卡體377. . . Active card body
378...卡槽378. . . Card slot
39...液位裝置39. . . Liquid level device
391...板片391. . . Plate
392...孔槽392. . . Hole slot
393...網片393. . . Mesh
394...壓片394. . . Tablet
395...螺孔395. . . Screw hole
396...螺絲396. . . Screw
4...傳動組件4. . . Transmission component
41...第一傳動桿41. . . First transmission rod
411...軸桿411. . . Shaft
42...第二傳動桿42. . . Second transmission rod
43...第三傳動桿43. . . Third transmission rod
44...輸送鍊條44. . . Conveyor chain
441...鍊體441. . . Chain
442...鎖固板442. . . Locking plate
443...頂塊443. . . Top block
5...細目濾網5. . . Fine mesh
6...刮除裝置6. . . Scraper
61...鎖片61. . . Locking plate
62...凹槽體62. . . Groove body
63...刮除件63. . . Scraper
64...調整件64. . . Adjustment piece
7...動力組件7. . . Power component
71...第一馬達組71. . . First motor unit
711...第一馬達711. . . First motor
712...入油泵浦712. . . Oil pump
713...第一入油管713. . . First oil inlet pipe
714...出口714. . . Export
715...第二入油管715. . . Second oil inlet pipe
72...第二馬達組72. . . Second motor unit
721...第一馬達721. . . First motor
722...出油泵浦722. . . Oil pump
723...第一出油管723. . . First oil pipe
724...出口724. . . Export
725...第二出油管725. . . Second oil pipe
73...第三馬達組73. . . Third motor unit
731...第三馬達731. . . Third motor
732...變速機732. . . Speed changer
733...軸桿733. . . Shaft
734...齒輪組734. . . Gear set
8...待過濾油8. . . Oil to be filtered
81...浮屑及細渣81. . . Float and fine slag
圖1:為本發明立體示意圖。Figure 1 is a perspective view of the present invention.
圖2-1:為本發明前視圖。Figure 2-1: Front view of the present invention.
圖2-2:為圖2-1上軌道與金屬門板的局部放大圖。Figure 2-2: A partial enlarged view of the track and metal door panel in Figure 2-1.
圖2-3:為圖2-1下軌道與金屬門板的局部放大圖。Figure 2-3: A partial enlarged view of the track and metal door panel in Figure 2-1.
圖3-1:為本發明側視圖。Figure 3-1: Side view of the present invention.
圖3-2:為圖3-1調整輸送鍊條鬆緊度的示意圖。Figure 3-2: Schematic diagram of adjusting the tightness of the conveyor chain for Figure 3-1.
圖4:為本發明固定架立體圖。Figure 4 is a perspective view of the mounting bracket of the present invention.
圖5:為本發明油槽與傳動組件組配立體圖。Figure 5 is a perspective view of the oil sump and the transmission assembly of the present invention.
圖6:為圖5側視示意圖。Figure 6 is a side elevational view of Figure 5.
圖7:為圖5油槽的外框架立體圖。Figure 7 is a perspective view of the outer frame of the oil sump of Figure 5.
圖8:為本發明上蓋俯視圖。Figure 8 is a top plan view of the upper cover of the present invention.
圖9:為圖8上蓋側視圖。Figure 9 is a side view of the upper cover of Figure 8.
圖10:為本發明上蓋折收定位示意圖。Figure 10 is a schematic view showing the folding and positioning of the upper cover of the present invention.
圖11:為本發明刮除裝置配置側視圖。Figure 11 is a side view showing the arrangement of the scraping device of the present invention.
圖12:為本發明細目濾網與鍊體組配剖視圖。Figure 12 is a cross-sectional view showing the combination of the mesh and the chain of the present invention.
圖13:為本發明動力組件配置立體圖。Figure 13 is a perspective view showing the configuration of the power module of the present invention.
圖14:為本發明油炸食品待過濾油的過濾示意圖。Figure 14 is a schematic view showing the filtration of the fried food to be filtered according to the present invention.
1...固定架1. . . Fixing frame
11...支桿11. . . Strut
12...容置空間12. . . Housing space
13...底架13. . . Chassis
131...定位架131. . . Positioning frame
14...第一邊架14. . . First side frame
15...第二邊架15. . . Second side frame
16...金屬門板16. . . Metal door panel
161...孔洞161. . . Hole
2...濾油組件2. . . Oil filter assembly
37...上蓋37. . . Upper cover
4...傳動組件4. . . Transmission component
41...第一傳動桿41. . . First transmission rod
44...輸送鍊條44. . . Conveyor chain
5...細目濾網5. . . Fine mesh
6...刮除裝置6. . . Scraper
7...動力組件7. . . Power component
71...第一馬達組71. . . First motor unit
712...入油泵浦712. . . Oil pump
713...第一入油管713. . . First oil inlet pipe
714...出口714. . . Export
72...第二馬達組72. . . Second motor unit
722...出油泵浦722. . . Oil pump
723...第一出油管723. . . First oil pipe
724...出口724. . . Export
73...第三馬達組73. . . Third motor unit
731...第三馬達731. . . Third motor
732...變速機732. . . Speed changer
733...軸桿733. . . Shaft
734...齒輪組734. . . Gear set
Claims (13)
Priority Applications (1)
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| TW101139878A TW201416042A (en) | 2012-10-29 | 2012-10-29 | Continuous fine oil filtration method on frying production line and device thereof |
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|---|---|---|---|
| TW101139878A TW201416042A (en) | 2012-10-29 | 2012-10-29 | Continuous fine oil filtration method on frying production line and device thereof |
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| CN111513093A (en) * | 2020-04-02 | 2020-08-11 | 吕丙生 | Vacuum low-temperature oil bath equipment |
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