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TW201307065A - Laminates and solar modules containing the same - Google Patents

Laminates and solar modules containing the same Download PDF

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Publication number
TW201307065A
TW201307065A TW101120337A TW101120337A TW201307065A TW 201307065 A TW201307065 A TW 201307065A TW 101120337 A TW101120337 A TW 101120337A TW 101120337 A TW101120337 A TW 101120337A TW 201307065 A TW201307065 A TW 201307065A
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Taiwan
Prior art keywords
layer
laminate
fluororesin
acrylic polymer
undercoat layer
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TW101120337A
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Chinese (zh)
Inventor
Toru Aoki
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3M Innovative Properties Co
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Publication of TW201307065A publication Critical patent/TW201307065A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • B32B27/365Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/16Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/283Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysiloxanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/285Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyethers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/288Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyketones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/29Laminated material
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/50Adhesives in the form of films or foils characterised by a primer layer between the carrier and the adhesive
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/85Protective back sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/28Multiple coating on one surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2405/00Adhesive articles, e.g. adhesive tapes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/12Photovoltaic modules
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/322Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of solar panels
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/10Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/16Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the structure of the carrier layer
    • C09J2301/162Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the structure of the carrier layer the carrier being a laminate constituted by plastic layers only
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2423/00Presence of polyolefin
    • C09J2423/006Presence of polyolefin in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2427/00Presence of halogenated polymer
    • C09J2427/006Presence of halogenated polymer in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2433/00Presence of (meth)acrylic polymer
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09J2433/00Presence of (meth)acrylic polymer
    • C09J2433/003Presence of (meth)acrylic polymer in the primer coating
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2467/00Presence of polyester
    • C09J2467/006Presence of polyester in the substrate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Photovoltaic Devices (AREA)

Abstract

本發明提供一種薄板,其可有利地用作構成太陽能電池模組之後表面之背板,且其組件可使用黏著劑(或黏性材料)裝配。本發明之一個實施例為一種積層板,其包含:一氟樹脂層;及一提供於該氟樹脂層之第一側面上之底塗層,且其包含丙烯酸系聚合物,該丙烯酸系聚合物包含胺基乙基。The present invention provides a thin sheet which can be favorably used as a back sheet constituting a rear surface of a solar cell module, and an assembly thereof can be assembled using an adhesive (or a viscous material). One embodiment of the present invention is a laminate comprising: a fluororesin layer; and an undercoat layer provided on the first side of the fluororesin layer, and comprising an acrylic polymer, the acrylic polymer Contains an aminoethyl group.

Description

積層板及包含彼之太陽能電池模組 Laminates and solar modules containing the same

本發明係關於一種積層板,且係關於一種包含該積層板之太陽能電池模組及底塗層。 The present invention relates to a laminated board and to a solar cell module and an undercoat layer comprising the laminated board.

習知使用組合不同材料以滿足多種所需性質(諸如耐候性、電絕緣性等)之積層板作為構成太陽能電池模組之前表面或後表面的前板或背板。又,具有包含氟樹脂作為最外層之氟樹脂層的積層板由於具有優良耐候性而正被研究用作此類型之前板或背板。舉例而言,日本未審查專利申請公開案第2008-546557號揭示一種多層膜背板,其包含作為第一外層之半晶質氟聚合物、聚酯中間層及烯烴聚合物第二最外層。新興太陽能技術(諸如有機光伏打裝置(OPV)及薄膜太陽能電池,例如二硒化銅銦鎵硒(CIGS))需要避免水蒸氣且需要在戶外環境中經久耐用(例如在紫外線(UV)光照射下)。通常,已使用玻璃作為該等太陽能裝置之封裝材料,因為玻璃為極佳的水蒸氣障壁、光學上透明且對UV光穩定。然而,玻璃較重、易碎、難以具有可撓性且難以處理。需要研發可用於替代玻璃之透明可撓性封裝材料,其不具有玻璃之缺陷但具有與玻璃類似之障壁性質及UV穩定性。已知在正面使用氟聚合物替代玻璃之太陽能電池模組。 It is known to use a laminate which combines different materials to satisfy various desired properties such as weather resistance, electrical insulation, etc. as a front or back panel constituting a front surface or a rear surface of a solar cell module. Further, a laminate having a fluororesin layer containing a fluororesin as the outermost layer is being investigated as a front plate or a back sheet of this type because of its excellent weather resistance. For example, Japanese Laid-Open Patent Publication No. 2008-546557 discloses a multilayer film back sheet comprising a semicrystalline fluoropolymer as a first outer layer, a polyester intermediate layer, and a second outermost layer of an olefin polymer. Emerging solar technologies such as organic photovoltaic devices (OPVs) and thin-film solar cells, such as copper indium gallium selenide (CIGS), need to avoid water vapor and require durability in outdoor environments (eg, ultraviolet (UV) light) under). Generally, glass has been used as an encapsulating material for such solar devices because glass is an excellent water vapor barrier, optically transparent, and stable to UV light. However, glass is heavy, brittle, difficult to have flexibility, and difficult to handle. There is a need to develop transparent flexible encapsulating materials that can be used in place of glass that do not have glass defects but have barrier properties similar to glass and UV stability. A solar cell module in which a fluoropolymer is used in place of glass is known.

通常將諸如接線盒、加固框或其類似物之組件裝配至太 陽能電池模組之後表面,且理想的是使用黏著層(例如壓敏性黏著劑(PSA))來裝配該等組件,因為該等材料具有優良可操作性。然而,若使用具有氟樹脂層作為最外層之積層板作為背板,則氟樹脂層與黏著層之間的黏著力較小,因此難以使用黏著層裝配該等組件。同樣,將氟聚合物裝配至太陽能電池模組之正面且可能需要貼附黏著層,諸如PSA。 Usually assembly of components such as junction boxes, reinforcement frames or the like is too The rear surface of the solar cell module, and desirably an adhesive layer (e.g., pressure sensitive adhesive (PSA)), is used to assemble the components because of their excellent operability. However, if a laminate having a fluororesin layer as the outermost layer is used as the back sheet, the adhesion between the fluororesin layer and the adhesive layer is small, so that it is difficult to assemble the components using the adhesive layer. Also, the fluoropolymer is assembled to the front side of the solar cell module and may require an adhesive layer such as a PSA.

本發明之一目標為提供一種可有利地用作分別構成太陽能電池模組前表面或後表面之前板或背板且各組件可使用黏著層裝配的積層板,且提供一種包含此積層板之太陽能電池模組。 An object of the present invention is to provide a laminate which can be advantageously used as a front or back surface of a solar cell module, respectively, and which can be assembled using an adhesive layer, and which provides a solar energy comprising the laminate. Battery module.

本發明之一態樣為一種積層板,其包含:一氟樹脂層;及一提供於該氟樹脂層之第一側面上之底塗層,且其包含丙烯酸系聚合物,該丙烯酸系聚合物包含一級胺基或二級胺基。 One aspect of the present invention is a laminate comprising: a fluororesin layer; and an undercoat layer provided on the first side of the fluororesin layer, and comprising an acrylic polymer, the acrylic polymer Contains a primary or secondary amine group.

根據上述態樣之積層板包含氟樹脂層,因此其具有優良耐候性、抗水性、耐濕性等,且其可有利地用作構成太陽能電池模組之前表面或後表面之前板或背板。又,根據此態樣之積層板在氟樹脂層之第一側面上具有底塗層,且該底塗層對氟樹脂層及黏著層均具有優良黏著性。因此,可使用黏著層將諸如接線盒、加固框或其類似物之組件容易地裝配至積層板。 The laminate according to the above aspect contains a fluororesin layer, and therefore it has excellent weather resistance, water resistance, moisture resistance, and the like, and it can be favorably used as a front plate or a back plate which constitutes the front surface or the rear surface of the solar cell module. Further, the laminate according to this aspect has an undercoat layer on the first side of the fluororesin layer, and the undercoat layer has excellent adhesion to both the fluororesin layer and the adhesive layer. Therefore, an adhesive layer such as a junction box, a reinforcing frame or the like can be easily assembled to the laminated board.

在另一態樣中,積層板進一步包含提供於底塗層上之黏著層,該黏著層包含具有羧酸酯基或醯胺官能基之聚合 物。底塗層與黏著層之黏著尤其優良。因此,若將諸如接線盒、加固框或其類似物之組件裝配至此積層板之黏著層,則可獲得氟樹脂與組件之間的優良黏著。黏著層可包括壓敏性黏著劑、熱熔黏著劑或其他包括具有羧酸酯基或醯胺官能基之聚合物(諸如羧酸、羧酸酯、醯胺等)的黏著劑。 In another aspect, the laminate further comprises an adhesive layer provided on the undercoat layer, the adhesive layer comprising a polymerization having a carboxylate group or a guanamine functional group Things. The adhesion of the undercoat layer to the adhesive layer is particularly excellent. Therefore, if an assembly such as a junction box, a reinforcing frame or the like is assembled to the adhesive layer of the laminate, excellent adhesion between the fluororesin and the assembly can be obtained. The adhesive layer may include a pressure sensitive adhesive, a hot melt adhesive or other adhesive including a polymer having a carboxylate group or a guanamine functional group such as a carboxylic acid, a carboxylic acid ester, a guanamine or the like.

又,在另一態樣中,積層板包含依序提供於氟樹脂層第二側面上之第一樹脂層及第二樹脂層,該第一樹脂層包含聚酯樹脂且該第二樹脂層包含烯烴聚合物。該種積層板可更有利地用作構成太陽能電池模組後表面之背板。 In another aspect, the laminate includes a first resin layer and a second resin layer sequentially provided on the second side of the fluororesin layer, the first resin layer comprising a polyester resin and the second resin layer comprising Olefin polymer. Such a laminate can be more advantageously used as a back sheet constituting the rear surface of the solar cell module.

本發明之一態樣提供一種包含上述積層板之太陽能電池模組。根據此太陽能電池模組,有可能使用黏著層在太陽能電池模組之後側上以優良黏著力安裝諸如接線盒、加固框及其類似物之組件。 One aspect of the present invention provides a solar cell module including the above laminated board. According to this solar cell module, it is possible to mount components such as a junction box, a reinforcing frame, and the like with excellent adhesion on the rear side of the solar cell module using an adhesive layer.

又,在本發明之另一態樣中,提供一種用於形成上述積層板之底塗層的底塗劑,其包含丙烯酸系聚合物,該丙烯酸系聚合物包含一級胺基或二級胺基。 Further, in another aspect of the present invention, there is provided a primer for forming an undercoat layer of the above laminated sheet, comprising an acrylic polymer comprising a primary amine group or a secondary amine group .

此外,在本發明之另一態樣中,提供一種包含氟樹脂層之積層板,其中該氟樹脂層之第一側面用包含丙烯酸系聚合物之化合物底塗,該丙烯酸系聚合物包含複數個一級胺基或二級胺基。此積層板之氟樹脂層係使用上述底塗劑底塗,因此黏著劑與氟樹脂層之黏著性較優良。因此,當積層板用作太陽能電池模組之背板時,可使用黏著層將諸如接線盒、加固框或其類似物之組件容易地裝配至氟樹脂層 (其為最外層)。 Further, in another aspect of the invention, there is provided a laminate comprising a fluororesin layer, wherein a first side of the fluororesin layer is primed with a compound comprising an acrylic polymer, the acrylic polymer comprising a plurality of A primary or secondary amine group. The fluororesin layer of the laminate is primed with the above primer, so that the adhesion between the adhesive and the fluororesin layer is excellent. Therefore, when the laminate is used as the back sheet of the solar cell module, an adhesive layer such as a junction box, a reinforcing frame or the like can be easily assembled to the fluororesin layer. (It is the outermost layer).

根據本發明,有可能提供一種可有利地用作構成太陽能電池模組後表面之背板且各組件可使用黏著層裝配的積層板,及一種包含此積層板之太陽能電池模組。該積層板亦可有利地用作太陽能電池模組之部分前板或前面部分。 According to the present invention, it is possible to provide a laminate which can be advantageously used as a back sheet constituting a rear surface of a solar cell module and which can be assembled using an adhesive layer, and a solar cell module including the laminate. The laminate can also be advantageously used as part of the front or front portion of the solar module.

下文參考圖式詳細描述本發明之較佳實施例,但本發明不限於以下實施例。應注意在以下描述中,對相同或類似部分指定相同參考數字且省略重複描述。 The preferred embodiments of the present invention are described in detail below with reference to the drawings, but the invention is not limited to the following embodiments. It is to be noted that in the following description, the same or similar parts are designated by the same reference numerals and the repeated description is omitted.

圖1為說明本發明之積層板之實施例的透視圖,且圖2為說明圖1中截線I-I處之橫截面的橫截面示意圖。積層板100包含氟樹脂層10及提供於氟樹脂層第一側面上之底塗層12,該底塗層12包含具有一級胺基或二級胺基之丙烯酸系聚合物。又,積層板100包含依序提供於氟樹脂層第二側面上之第一樹脂層14及第二樹脂層16,該第一樹脂層14包含聚酯樹脂且該第二樹脂層16包含烯烴聚合物。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing an embodiment of a laminated board of the present invention, and Fig. 2 is a schematic cross sectional view showing a cross section taken along line I-I of Fig. 1. The laminate 100 includes a fluororesin layer 10 and an undercoat layer 12 provided on a first side of the fluororesin layer, the undercoat layer 12 comprising an acrylic polymer having a primary amine group or a secondary amine group. Further, the laminated board 100 includes a first resin layer 14 and a second resin layer 16 which are sequentially provided on the second side surface of the fluororesin layer, the first resin layer 14 comprising a polyester resin and the second resin layer 16 comprising an olefin polymerization Things.

氟樹脂層10為包含氟樹脂之層。氟樹脂為單體(包含例如四氟乙烯(TFE)、六氟丙烯(HFP)、全氟烷氧基乙烯醚(PFA)、偏二氟乙烯(VDF)、氯三氟乙烯等)之聚合物。 The fluororesin layer 10 is a layer containing a fluororesin. The fluororesin is a monomer (including a polymer such as tetrafluoroethylene (TFE), hexafluoropropylene (HFP), perfluoroalkoxyvinyl ether (PFA), vinylidene fluoride (VDF), chlorotrifluoroethylene, etc.) .

特定言之,氟樹脂可為四氟乙烯-乙烯共聚物、四氟乙烯-六氟丙烯共聚物、四氟乙烯-全氟烷氧基乙烯醚共聚物、偏二氟乙烯-氯三氟乙烯共聚物、四氟乙烯-六氟丙烯-乙烯共聚物、偏二氟乙烯-四氟乙烯共聚物、偏二氟乙烯-六氟丙烯共聚物、四氟乙烯-六氟丙烯-偏二氟乙烯共聚物 (THV)等。 Specifically, the fluororesin may be a tetrafluoroethylene-ethylene copolymer, a tetrafluoroethylene-hexafluoropropylene copolymer, a tetrafluoroethylene-perfluoroalkoxyvinyl ether copolymer, a vinylidene fluoride-chlorotrifluoroethylene copolymer. , tetrafluoroethylene-hexafluoropropylene-ethylene copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, vinylidene fluoride-hexafluoropropylene copolymer, tetrafluoroethylene-hexafluoropropylene-vinylidene fluoride copolymer (THV) and so on.

氟樹脂較佳包含偏二氟乙烯單元(換言之,此樹脂為包含偏二氟乙烯之單體之聚合物)。根據此氟樹脂,氟樹脂層10與底塗層12之間的黏著力進一步得到改良。 The fluororesin preferably contains a vinylidene fluoride unit (in other words, the resin is a polymer of a monomer containing vinylidene fluoride). According to this fluororesin, the adhesion between the fluororesin layer 10 and the undercoat layer 12 is further improved.

又,氟樹脂較佳包含偏二氟乙烯單元及四氟乙烯單元,且更佳包含偏二氟乙烯單元、四氟乙烯單元及六氟丙烯單元。 Further, the fluororesin preferably contains a vinylidene fluoride unit and a tetrafluoroethylene unit, and more preferably contains a vinylidene fluoride unit, a tetrafluoroethylene unit, and a hexafluoropropylene unit.

此外,為獲得優良透明度、障壁性及可撓性,氟樹脂較佳為包含36至72重量%四氟乙烯、0至56重量%六氟丙烯及8至45重量%偏二氟乙烯之單體之聚合物。 Further, in order to obtain excellent transparency, barrier properties, and flexibility, the fluororesin is preferably a monomer comprising 36 to 72% by weight of tetrafluoroethylene, 0 to 56% by weight of hexafluoropropylene, and 8 to 45% by weight of vinylidene fluoride. The polymer.

氟樹脂層10中之氟樹脂含量較佳為氟樹脂層10之總重量之至少90重量%。 The fluororesin content in the fluororesin layer 10 is preferably at least 90% by weight based on the total weight of the fluororesin layer 10.

對氟樹脂層10之厚度無特定限制,但其厚度可在0.01至0.15 mm範圍內,或其可在0.03至0.05 mm範圍內。 The thickness of the fluororesin layer 10 is not particularly limited, but may be in the range of 0.01 to 0.15 mm, or it may be in the range of 0.03 to 0.05 mm.

底塗層12包含丙烯酸系聚合物且對氟樹脂層10及黏著劑均具有優良黏著性,該丙烯酸系聚合物包含一級胺基或二級胺基。 The undercoat layer 12 contains an acrylic polymer and has excellent adhesion to both the fluororesin layer 10 and the adhesive, and the acrylic polymer contains a primary amine group or a secondary amine group.

包含一級胺基或二級胺基之丙烯酸系聚合物之實例為具有如下表示之結構單元之丙烯酸系聚合物: An example of the acrylic polymer containing a primary or secondary amine group is an acrylic polymer having a structural unit represented as follows:

在以上展示之結構單元中,n為1或大於1之整數(較佳為 整數1至3),且R1為氫原子或甲基。可例如藉由使包含丙烯酸酯基單元之丙烯酸系聚合物與氮丙啶反應來獲得具有上文表示之結構單元之丙烯酸系聚合物。 In the structural unit shown above, n is an integer of 1 or more (preferably an integer of 1 to 3), and R 1 is a hydrogen atom or a methyl group. The acrylic polymer having the structural unit represented above can be obtained, for example, by reacting an acrylic polymer containing an acrylate group unit with aziridine.

丙烯酸系聚合物較佳包含複數個一級胺基或二級胺基,更佳包含複數個胺基乙基,且最佳包含複數個上文展示之結構單元。 The acrylic polymer preferably comprises a plurality of primary or secondary amine groups, more preferably a plurality of aminoethyl groups, and preferably comprises a plurality of structural units as indicated above.

底塗層12中之丙烯酸系聚合物含量較佳為底塗層12之總重量之至少90重量%。 The acrylic polymer content in the undercoat layer 12 is preferably at least 90% by weight based on the total weight of the undercoat layer 12.

底塗層12可包含除上述丙烯酸系聚合物以外的組分。舉例而言,如下文所描述,底塗層12可包含有機溶劑或其類似物。底塗層亦可包含有機鎓化合物。可使用任何合適有機鎓化合物,諸如四級有機鎓化合物。在一個實施例中,四級有機鎓化合物可由相對正離子及相對負離子定義,其中磷、砷、銻或氮通常包括正離子之中心原子,且負離子可為有機陰離子或無機陰離子(例如鹵離子、硫酸根離子、乙酸根離子、磷酸根離子、膦酸根離子、氫氧根離子、烷氧離子(alkoxide)、苯氧離子(phenoxide)、雙苯氧離子(bisphenoxide)等)。在一個實例中,四級有機鎓化合物包含由下式表示之有機鏻鹽:[P(R)4 +]X-,其中R可為烷基(包含環烷基)、芳基、烷芳基或芳基烷基;且X可為任何鹵離子。舉例而言,有機鏻鹽可為有機氯化鏻鹽,諸如三苯基苯甲基氯化鏻、三丁基烯丙基氯化鏻及三丁基苯甲基氯化銨。 The undercoat layer 12 may contain components other than the above acrylic polymer. For example, as described below, the undercoat layer 12 may comprise an organic solvent or the like. The undercoat layer may also comprise an organic cerium compound. Any suitable organic hydrazine compound can be used, such as a quaternary organic hydrazine compound. In one embodiment, the quaternary organotellurium compound can be defined by a relative positive ion and a relatively negative ion, wherein the phosphorus, arsenic, antimony or nitrogen generally comprises a central atom of the positive ion, and the negative ion can be an organic anion or an inorganic anion (eg, a halide, Sulfate ion, acetate ion, phosphate ion, phosphonate ion, hydroxide ion, alkoxide, phenoxide, bisphenoxide, and the like. In one example, the quaternary organotellurium compound comprises an organic phosphonium salt represented by the formula: [P(R) 4 + ]X - wherein R can be an alkyl group (including a cycloalkyl group), an aryl group, an alkylaryl group. Or arylalkyl; and X can be any halide. For example, the organic phosphonium salt can be an organic phosphonium chloride salt such as triphenylbenzylphosphonium chloride, tributylallylphosphonium chloride, and tributylbenzylammonium chloride.

在積層板100中,提供底塗層12以便覆蓋氟樹脂層10之 整個第一側面,但在本發明中,未必提供覆蓋氟樹脂層10之整個第一側面的底塗層12。舉例而言,可僅在將接線盒裝配至太陽能電池模組中所用背板之位置處提供底塗層12。 In the laminate 100, an undercoat layer 12 is provided so as to cover the fluororesin layer 10 The entire first side, but in the present invention, the undercoat layer 12 covering the entire first side of the fluororesin layer 10 is not necessarily provided. For example, the undercoat layer 12 can be provided only at the location where the junction box is assembled to the backsheet used in the solar cell module.

可藉由在氟樹脂層10第一側面上施加包含丙烯酸系聚合物及有機溶劑之底塗劑,接著移除至少一部分有機溶劑來製造底塗層12。 The undercoat layer 12 can be produced by applying a primer containing an acrylic polymer and an organic solvent on the first side of the fluororesin layer 10, followed by removing at least a portion of the organic solvent.

對有機溶劑無特定限制,只要其可溶解或分散丙烯酸系聚合物即可。舉例而言,可使用甲基乙基酮、異丙醇、乙酸乙酯、甲苯等作為有機溶劑。 The organic solvent is not particularly limited as long as it can dissolve or disperse the acrylic polymer. For example, methyl ethyl ketone, isopropyl alcohol, ethyl acetate, toluene or the like can be used as the organic solvent.

對底塗層12之厚度無特定限制,但其可等於或小於5 μm,或等於或小於2 μm。可在適當時藉由調節施加於氟樹脂層10第一側面之底塗劑溶液量或底塗劑溶液中之固體百分比來調節底塗層12之厚度。 There is no particular limitation on the thickness of the undercoat layer 12, but it may be equal to or less than 5 μm, or equal to or less than 2 μm. The thickness of the undercoat layer 12 can be adjusted by adjusting the amount of the primer solution applied to the first side of the fluororesin layer 10 or the percentage of solids in the primer solution as appropriate.

如上所述,當氟樹脂層10包含具有偏二氟乙烯單元之氟樹脂時,氟樹脂層10與底塗層12之間的黏著力得到改良。其原因尚不清楚,但認為此係因為當氟樹脂之偏二氟乙烯單元與丙烯酸系聚合物之一級胺基或二級胺基反應時,氟樹脂與丙烯酸系聚合物以化學或離子方式結合。 As described above, when the fluororesin layer 10 contains a fluororesin having a vinylidene fluoride unit, the adhesion between the fluororesin layer 10 and the undercoat layer 12 is improved. The reason for this is not clear, but it is considered that this is because the fluororesin and the acrylic polymer are chemically or ionically bonded when the vinylidene fluoride unit of the fluororesin is reacted with the primary or secondary amine group of the acrylic polymer. .

又,底塗層12與黏著層之黏著性尤其優良。其原因尚不清楚,但認為此係因為當黏著層中聚合物之羧酸酯基或醯胺官能基與丙烯酸系聚合物之一級胺基或二級胺基反應時,黏著層中之聚合物與丙烯酸系聚合物以化學或離子方式結合。 Further, the adhesion of the undercoat layer 12 to the adhesive layer is particularly excellent. The reason for this is not clear, but it is considered that this is because the polymer in the adhesive layer is reacted when the carboxylate or guanamine functional group of the polymer in the adhesive layer reacts with the amine or secondary amine group of the acrylic polymer. It is chemically or ionically bonded to the acrylic polymer.

此外,可藉由在氟樹脂層10中提供包含偏二氟乙烯單元之氟樹脂及在底塗層12中提供包含複數個一級胺基或二級胺基之丙烯酸系聚合物來進一步改良與黏著層之黏著。認為此係因為當底塗層12中所包含之丙烯酸系聚合物包含複數個一級胺基或二級胺基時,氟樹脂層10之氟樹脂中之偏二氟乙烯單元與黏著層中之聚合物經由丙烯酸系聚合物化學結合。 Further, the adhesion and adhesion can be further improved by providing a fluororesin containing a vinylidene fluoride unit in the fluororesin layer 10 and providing an acrylic polymer containing a plurality of primary or secondary amine groups in the undercoat layer 12. The layers are glued. It is considered that this is because the polymerization of the vinylidene fluoride unit and the adhesive layer in the fluororesin of the fluororesin layer 10 when the acrylic polymer contained in the undercoat layer 12 contains a plurality of primary or secondary amine groups. The material is chemically bonded via an acrylic polymer.

第一樹脂層14為包含例如聚酯樹脂之層且起加固構件及/或電絕緣層之作用。 The first resin layer 14 is a layer containing, for example, a polyester resin and functions as a reinforcing member and/or an electrically insulating layer.

聚酯樹脂可為聚對苯二甲酸伸乙酯(PET)、聚萘二甲酸乙二酯(PEN)或其類似物,其中聚對苯二甲酸伸乙酯較佳。 The polyester resin may be polyethylene terephthalate (PET), polyethylene naphthalate (PEN) or the like, and polyethylene terephthalate is preferred.

又,第一樹脂層14亦可包含其他聚合物,例如聚芳酯化合物;聚醯胺,諸如聚醯胺6、聚醯胺11、聚醯胺12、聚醯胺46、聚醯胺66、聚醯胺69、聚醯胺610、聚醯胺612等;芳族聚醯胺;聚鄰苯二甲醯胺;熱塑性聚醯亞胺;聚醚醯亞胺;聚碳酸酯,諸如雙酚A聚碳酸酯;(間)丙烯酸系聚合物,諸如聚甲基丙烯酸甲酯;氯化物聚合物,諸如聚氯乙烯、聚偏二氯乙烯;聚酮,諸如聚(芳基醚醚酮)(PEEK)、乙烯或丙烯與一氧化碳形成之交替共聚物;具有任意立體規則性之聚苯乙烯、經環或鏈取代之聚苯乙烯;聚醚,諸如聚苯醚、聚(二甲基苯醚)、聚氧化乙烯、聚甲醛;纖維素衍生物,諸如乙酸纖維素;含硫聚合物,諸如聚苯硫醚、聚碸、聚醚碸等。 Further, the first resin layer 14 may also contain other polymers such as polyarylate compounds; polyamines such as polyamide 6, polyamine 11, polyamide 12, polyamine 46, polyamine 66, Polyamide 69, polyamide 610, polyamide 612, etc.; aromatic polyamine; polyphthalamide; thermoplastic polyimine; polyether quinone; polycarbonate, such as bisphenol A Polycarbonate; (inter)acrylic polymer, such as polymethyl methacrylate; chloride polymer, such as polyvinyl chloride, polyvinylidene chloride; polyketone, such as poly(aryl ether ether ketone) (PEEK) Alternating copolymer of ethylene or propylene with carbon monoxide; polystyrene having any stereoregularity, cyclic or chain-substituted polystyrene; polyether such as polyphenylene ether, poly(dimethylphenyl ether), Polyethylene oxide, polyoxymethylene; cellulose derivatives such as cellulose acetate; sulfur-containing polymers such as polyphenylene sulfide, polyfluorene, polyether oxime, and the like.

此外,第一樹脂層14可包含聚酯樹脂及除上述聚合物以外的組分。又,第一樹脂層14可經增白。若第一樹脂層14經增白,在下文描述之太陽能電池模組之一個實施例中,入射至玻璃板24側上且穿過太陽能電池模組20之太陽能燈(solar light)的光或未入射至太陽能電池模組20上但直接入射至第一樹脂層14上之光由第一樹脂層14反射,且可供應至太陽能電池模組20之表面。藉此,進一步改良太陽能電池模組200之發電效率。增白方法例如包含:包含氧化鈦之方法、氣泡混合法(method of mixing in bubbles)等。 Further, the first resin layer 14 may contain a polyester resin and components other than the above polymers. Also, the first resin layer 14 can be whitened. If the first resin layer 14 is whitened, in one embodiment of the solar cell module described below, the light of the solar light incident on the side of the glass plate 24 and passing through the solar cell module 20 is not Light incident on the solar cell module 20 but directly incident on the first resin layer 14 is reflected by the first resin layer 14 and can be supplied to the surface of the solar cell module 20. Thereby, the power generation efficiency of the solar cell module 200 is further improved. The whitening method includes, for example, a method including titanium oxide, a method of mixing in bubbles, and the like.

第一樹脂層14中酯樹脂之含量較佳為第一樹脂層14總重量之至少90重量%。 The content of the ester resin in the first resin layer 14 is preferably at least 90% by weight based on the total weight of the first resin layer 14.

對第一樹脂層14之厚度無特定限制,但其厚度可例如在0.03至0.25 mm範圍內。 The thickness of the first resin layer 14 is not particularly limited, but the thickness thereof may be, for example, in the range of 0.03 to 0.25 mm.

第二樹脂層16為包含烯烴聚合物之層,且當用作太陽能電池模組之背板時,其可充當黏著層以使太陽能電池模組與積層板100結合。又,在施加於太陽能電池模組後,其可充當電絕緣層。 The second resin layer 16 is a layer containing an olefin polymer, and when used as a back sheet of a solar cell module, it can serve as an adhesive layer to bond the solar cell module to the laminate 100. Also, after being applied to the solar cell module, it can serve as an electrically insulating layer.

烯烴聚合物可為包含例如來源於如由式CH2-CHR3(式中,R表示氫原子或碳數為1至18個之烷基)表示之烯烴單體的一或多種單體單元之聚合物。此烯烴單體可為乙烯、丙烯、1-丁烯等,其中乙烯較佳。 The olefin polymer may be one or more monomer units derived, for example, derived from an olefin monomer represented by the formula CH 2 -CHR 3 (wherein R represents a hydrogen atom or an alkyl group having 1 to 18 carbon atoms) polymer. The olefin monomer may be ethylene, propylene, 1-butene or the like, of which ethylene is preferred.

更特定言之,烯烴聚合物可為聚乙烯、聚丙烯、聚丁烯-1、聚(3-甲基丁烯)、聚(4-甲基戊烯),以及乙烯及丙烯、1-丁烯、1-己烯、1-辛烯、1-癸烯、4-甲基-1-戊烯及 1-十八烯中至少一者之共聚物等。 More specifically, the olefin polymer may be polyethylene, polypropylene, polybutene-1, poly(3-methylbutene), poly(4-methylpentene), and ethylene and propylene, 1-butyl Alkene, 1-hexene, 1-octene, 1-decene, 4-methyl-1-pentene and a copolymer of at least one of 1-octadecene and the like.

烯烴聚合物可為上述烯烴單體與一或多種可共聚合之共聚單體的共聚物。共聚單體較佳係在烯烴聚合物之總重量之1至10重量%範圍內。 The olefin polymer can be a copolymer of the above olefin monomer with one or more copolymerizable comonomers. The comonomer is preferably in the range of from 1 to 10% by weight based on the total weight of the olefin polymer.

共聚單體可為例如乙烯酯單體,諸如乙酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯、氯乙酸乙烯酯、氯丙酸乙烯酯;丙烯酸系單體,諸如丙烯酸酯、甲基丙烯酸酯、乙基丙烯酸酯、丙烯酸甲酯、丙烯酸乙酯、N,N-二甲基丙烯醯胺、甲基丙烯醯胺、丙烯腈;乙烯基芳基單體,諸如苯乙烯、鄰-甲氧苯乙烯、對-甲氧苯乙烯、乙烯基萘;乙烯基及亞乙烯基鹵化單體,諸如氯乙烯、偏二氯乙烯、雙溴亞乙烯(vinylidene bromide);順丁烯二酸烷基酯及反丁烯二酸烷基酯單體,諸如順丁烯二酸二甲酯、順丁烯二酸二乙酯;乙烯基烷基醚單體,諸如乙烯基甲基醚、乙烯基乙基醚、乙烯基異丁基醚、2-氯乙基乙烯基醚;乙烯基吡啶單體;N-乙烯基咔唑單體;N-乙烯基吡咯啶單體等。 The comonomer can be, for example, a vinyl ester monomer such as vinyl acetate, vinyl propionate, vinyl butyrate, vinyl chloroacetate, vinyl chloropropionate; acrylic monomers such as acrylates, methacrylates Ethyl acrylate, methyl acrylate, ethyl acrylate, N,N-dimethyl decylamine, methacrylamide, acrylonitrile; vinyl aryl monomer, such as styrene, o-methoxybenzene Ethylene, p-methoxystyrene, vinyl naphthalene; vinyl and vinylidene halide monomers such as vinyl chloride, vinylidene chloride, vinylidene bromide; alkyl maleate and A terminal alkyl fumarate monomer such as dimethyl maleate or diethyl maleate; a vinyl alkyl ether monomer such as vinyl methyl ether or vinyl ethyl ether , vinyl isobutyl ether, 2-chloroethyl vinyl ether; vinyl pyridine monomer; N-vinyl carbazole monomer; N-vinyl pyrrolidine monomer.

又,烯烴聚合物亦可包含金屬鹽單體,該金屬鹽單體包含羧基。形成單體之金屬鹽的金屬可為單價、二價或三價金屬,諸如鈉、鋰、鉀、鈣、鎂、鋁、鋇、鋅、鋯、鈹、鐵、鎳、鈷等。 Further, the olefin polymer may further comprise a metal salt monomer, and the metal salt monomer contains a carboxyl group. The metal forming the metal salt of the monomer may be a monovalent, divalent or trivalent metal such as sodium, lithium, potassium, calcium, magnesium, aluminum, lanthanum, zinc, zirconium, hafnium, iron, nickel, cobalt or the like.

第二樹脂層16可包含除烯烴聚合物以外的組分。舉例而言,第二樹脂層16可包含抗氧化劑、光穩定劑、鹼化劑、填充劑、表面潤滑劑、顏料、促黏著劑及其他助劑。 The second resin layer 16 may contain components other than the olefin polymer. For example, the second resin layer 16 may contain an antioxidant, a light stabilizer, an alkalizing agent, a filler, a surface lubricant, a pigment, an adhesion promoter, and other auxiliary agents.

第二樹脂層16中烯烴聚合物之含量較佳為第二樹脂層16 總重量之至少90重量%。 The content of the olefin polymer in the second resin layer 16 is preferably the second resin layer 16 At least 90% by weight of the total weight.

對第二樹脂層16之厚度無特定限制,但其厚度可在0.03至0.51 mm範圍內。 The thickness of the second resin layer 16 is not particularly limited, but may be in the range of 0.03 to 0.51 mm.

積層板100可具有與上述不同之構造,舉例而言,可將保護膜層壓於底塗層12與氟樹脂層10相對之側的一側上或層壓於第二樹脂層16與第一樹脂層14相對之側的一側上。 提供保護膜以防止積層板100上發生損害、存在污垢或其類似情形且保護膜可在使用時剝離。 The laminate 100 may have a different configuration from the above, for example, a protective film may be laminated on one side of the side of the undercoat layer 12 opposite to the fluororesin layer 10 or laminated on the second resin layer 16 and the first The resin layer 14 is on the side opposite to the side. A protective film is provided to prevent damage on the laminate 100, the presence of dirt or the like and the protective film can be peeled off during use.

以下說明本發明之太陽能電池模組之一個實施例。圖3為說明本發明之太陽能電池模組之實施例的透視圖,且圖4為說明圖3中截線II-II處之橫截面的橫截面示意圖。 One embodiment of the solar cell module of the present invention will be described below. 3 is a perspective view illustrating an embodiment of a solar cell module of the present invention, and FIG. 4 is a cross-sectional view illustrating a cross section taken along line II-II of FIG.

在太陽能電池模組200中,玻璃板24、第一密封膜22、太陽能電池模組20、第二密封膜18、第二樹脂層16、第一樹脂層14、氟樹脂層10及底塗層12係依序層壓且由覆蓋側表面之鋁製框架30支撐。又,接線盒210經由丙烯酸黏性材料層26與底塗層12結合。 In the solar cell module 200, the glass plate 24, the first sealing film 22, the solar cell module 20, the second sealing film 18, the second resin layer 16, the first resin layer 14, the fluororesin layer 10, and the undercoat layer The 12 series is laminated in sequence and supported by an aluminum frame 30 covering the side surfaces. Further, the junction box 210 is bonded to the undercoat layer 12 via the acrylic adhesive layer 26.

對玻璃板24、第一密封膜22、太陽能電池模組20、第二密封膜18及接線盒210無特定限制且可使用通常已知之物品。 The glass plate 24, the first sealing film 22, the solar cell module 20, the second sealing film 18, and the junction box 210 are not particularly limited and generally known articles can be used.

黏著層26為包含具有羧酸酯基或醯胺官能基之聚合物之層。黏著層較佳包含至少一個來源於丙烯酸之單體單元。根據此黏著層,認為可與底塗層12之丙烯酸系聚合物以化學或離子方式結合,因此與底塗層12之黏著優良。 Adhesive layer 26 is a layer comprising a polymer having a carboxylate or guanamine functional group. The adhesive layer preferably comprises at least one monomer unit derived from acrylic acid. According to this adhesive layer, it is considered that the acrylic polymer of the undercoat layer 12 can be chemically or ionically bonded, and thus the adhesion to the undercoat layer 12 is excellent.

上文說明本發明之較佳實施例,但本發明不限於該等實 施例。舉例而言,在上述實施例中,描述積層板100包含第一樹脂層14及第二樹脂層16,但本發明之積層板未必必須包含第一樹脂層14及第二樹脂層16,而可能僅包含氟樹脂層及底塗層12。 The preferred embodiments of the present invention have been described above, but the present invention is not limited to such Example. For example, in the above embodiment, the laminated board 100 is described as including the first resin layer 14 and the second resin layer 16, but the laminated board of the present invention does not necessarily have to include the first resin layer 14 and the second resin layer 16, and may Only the fluororesin layer and the undercoat layer 12 are included.

又,在上述實施例中,本發明之積層板被說明為包含氟樹脂層10及底塗層12之積層板,但本發明之積層板亦可為包含氟樹脂層之積層板,其中氟樹脂層10之第一側面經包含丙烯酸系聚合物之化合物底塗,該丙烯酸系聚合物包含複數個胺基乙基。 Further, in the above embodiment, the laminate of the present invention is illustrated as a laminate comprising the fluororesin layer 10 and the undercoat layer 12, but the laminate of the present invention may also be a laminate comprising a fluororesin layer, wherein the fluororesin The first side of layer 10 is primed with a compound comprising an acrylic polymer comprising a plurality of aminoethyl groups.

實例Instance

下文將基於實施例進一步詳細說明本發明,但本發明不限於以下實施例。 Hereinafter, the present invention will be described in further detail based on examples, but the present invention is not limited to the following examples.

實施例1Example 1

製備具有多層結構之膜,該多層結構包含依序層壓之氟樹脂層(THV層)、聚對苯二甲酸伸乙酯層及乙烯-乙酸乙烯酯共聚物層(Scotchshield Film 17T,由3M Minnesota,USA製造)。將含有2重量%胺基乙基化丙烯酸系聚合物(NK350:Nippon Shokubai,Co.,LTD.;Osaka-Osaka,Japan)之甲基乙基酮溶劑施加於該膜之氟樹脂層且加以乾燥,得到包含底塗層之積層板。由以下方法評估所得積層板之黏著性。 A film having a multilayer structure comprising a sequentially laminated fluororesin layer (THV layer), a polyethylene terephthalate layer, and an ethylene-vinyl acetate copolymer layer (Scotchshield Film 17T, by 3M Minnesota) is prepared. , manufactured by USA). A methyl ethyl ketone solvent containing 2% by weight of an aminoethylated acrylic polymer (NK350: Nippon Shokubai, Co., LTD.; Osaka-Osaka, Japan) was applied to the fluororesin layer of the film and dried. A laminate comprising a primer layer is obtained. The adhesion of the resulting laminate was evaluated by the following method.

黏著性評估Adhesion assessment

將積層板與底塗層相對之一側置放於3 mm厚的玻璃上且真空層壓。接著,將背襯鋁箔之丙烯酸發泡體膠帶(雙 面膠,Y4300-08,由Sumitomo-3M製造)置放於積層板之底塗層上,且藉由使5 kg滾筒在其上通過(來回滾動)來使其黏附。使初始樣品處於23℃及55%濕度條件下達1天。 One side of the laminate and the undercoat layer were placed side by side on a 3 mm thick glass and vacuum laminated. Next, the acrylic foam tape backed by aluminum foil (double The face glue, Y4300-08, manufactured by Sumitomo-3M, was placed on the undercoat of the laminate and adhered by passing a 5 kg roller thereon (rolling back and forth). The initial sample was allowed to stand at 23 ° C and 55% humidity for 1 day.

對初始樣品根據JIS Z 0237依300毫米/分鐘之拉伸速度進行90度剝離測試。剝離強度(N/cm)如表1中所示。 The initial sample was subjected to a 90 degree peel test in accordance with JIS Z 0237 at a tensile speed of 300 mm/min. The peel strength (N/cm) is shown in Table 1.

接著,使按與上述相同之方式製造之初始樣品處於85℃及85%濕度條件下達2週,接著再使其處於23℃及55%濕度條件下達1天,且在高溫高濕度測試後獲得樣品。對所得樣品根據JIS Z 0237依300毫米/分鐘之拉伸速度進行90度剝離測試。剝離強度(N/cm)如表1中所示。 Next, the initial sample manufactured in the same manner as above was subjected to 85 ° C and 85% humidity for 2 weeks, and then allowed to stand at 23 ° C and 55% humidity for 1 day, and a sample was obtained after the high temperature and high humidity test. . The obtained sample was subjected to a 90-degree peel test in accordance with JIS Z 0237 at a tensile speed of 300 mm/min. The peel strength (N/cm) is shown in Table 1.

又,在初始測試及高溫高濕度測試後檢驗評估後之樣品,且檢驗由於丙烯酸發泡體膠帶斷裂而發生之剝離。 Further, the evaluated samples were examined after the initial test and the high temperature and high humidity test, and the peeling due to the breakage of the acrylic foam tape was examined.

比較實例1Comparative example 1

製備具有與實施例1中所用相同之三層結構之膜,且將含有各為1至5重量%之聚亞甲基聚伸苯基異氰酸酯及氯化橡膠(Primer N200;Sumitomo-3M,Setagaya-ku,Tokyo,Japan)之甲苯溶液施加於此膜之氟樹脂層且加以乾燥,得到具有底塗層之積層板。 A film having the same three-layer structure as used in Example 1 was prepared, and each containing 1 to 5% by weight of polymethylene polyphenylene isocyanate and chlorinated rubber (Primer N200; Sumitomo-3M, Setagaya-) A toluene solution of ku, Tokyo, Japan) was applied to the fluororesin layer of the film and dried to obtain a laminate having an undercoat layer.

比較實例2Comparative example 2

製備具有與實施例1中所用相同之三層結構之膜,且將含有各為1至5重量%之聚亞甲基聚伸苯基異氰酸酯及氯化聚丙烯(Primer 500;Sumitomo-3M,Setagaya-ku,Tokyo,Japan)之甲苯溶液施加於此膜之氟樹脂層且加以乾燥,得到具有底塗層之積層板。 A film having the same three-layer structure as used in Example 1 was prepared, and would contain 1 to 5% by weight of polymethylene polyphenylene isocyanate and chlorinated polypropylene (Primer 500; Sumitomo-3M, Setagaya) A toluene solution of -ku, Tokyo, Japan) was applied to the fluororesin layer of the film and dried to obtain a laminate having an undercoat layer.

比較實例3Comparative example 3

製備具有與實施例1中所用相同之三層結構之膜,且將含有各為1至5重量%之丙烯酸系聚合物及氯化橡膠(Primer 4298UV;3M,Minnesota,USA)之溶液施加於此膜之氟樹脂層且加以乾燥,得到具有底塗層之積層板。 A film having the same three-layer structure as used in Example 1 was prepared, and a solution containing 1 to 5% by weight of an acrylic polymer and chlorinated rubber (Primer 4298 UV; 3M, Minnesota, USA) was applied thereto. The fluororesin layer of the film was dried and a laminate having an undercoat layer was obtained.

比較實例4Comparative example 4

製備具有與實施例1中所用相同之三層結構之膜,且將由Nitto Boseki Co.,Ltd.製造之PAA-HCL-3L(50%聚烯丙基胺鹽酸鹽(平均分子量15,000)之水溶液)施加於此膜之氟樹脂層且加以乾燥,得到具有底塗層之積層板。 A film having the same three-layer structure as used in Example 1 was prepared, and an aqueous solution of PAA-HCL-3L (50% polyallylamine hydrochloride (average molecular weight 15,000)) manufactured by Nitto Boseki Co., Ltd. was prepared. The fluororesin layer applied to the film was dried and dried to obtain a laminate having an undercoat layer.

比較實例5Comparative example 5

製備具有與實施例1中所用相同之三層結構之膜,且將由Nitto Boseki Co.,Ltd.製造之PAA-HCL-10L(40%聚烯丙基胺鹽酸鹽(平均分子量150,000)之水溶液)施加於此膜之氟樹脂層且加以乾燥,得到具有底塗層之積層板。 A film having the same three-layer structure as used in Example 1 was prepared, and an aqueous solution of PAA-HCL-10L (40% polyallylamine hydrochloride (average molecular weight 150,000)) manufactured by Nitto Boseki Co., Ltd. was prepared. The fluororesin layer applied to the film was dried and dried to obtain a laminate having an undercoat layer.

比較實例6Comparative example 6

製備具有與實施例1中所用相同之三層結構之膜,且將由Nitto Boseki Co.,Ltd.製造之PAA-15(15%烯丙胺聚合物(平均分子量15,000)之水溶液)施加於此膜之氟樹脂層且加以乾燥,得到具有底塗層之積層板。 A film having the same three-layer structure as used in Example 1 was prepared, and PAA-15 (15% of an allylamine polymer (average molecular weight: 15,000) aqueous solution) manufactured by Nitto Boseki Co., Ltd. was applied to the film. The fluororesin layer was dried and dried to obtain a laminate having an undercoat layer.

黏著性評估Adhesion assessment

藉由上述方法評估比較實例1至6中所得之積層板的黏著性。評估結果如表1中所示。又,作為檢驗評估後之樣品的結果,發現除比較實例6之初始黏著評估(其中發現少量 丙烯酸發泡體膠帶斷裂)外,其他各比較實例中均不存在丙烯酸發泡體膠帶斷裂,但在丙烯酸發泡體膠帶與積層板之間的邊界處出現剝離。 The adhesion of the laminate obtained in Comparative Examples 1 to 6 was evaluated by the above method. The evaluation results are shown in Table 1. Further, as a result of examining the sample after the evaluation, the initial adhesion evaluation of Comparative Example 6 was found (a small amount was found therein). Except for the acrylic foam tape rupture, the acrylic foam tape was not broken in the other comparative examples, but peeling occurred at the boundary between the acrylic foam tape and the laminate.

比較實例7Comparative example 7

使用與實施例1中相同之方法,評估氟樹脂層與丙烯酸發泡體膠帶之黏著,使用具有與實施例1中所用相同之三層結構之膜,但不施加底塗劑。評估結果如表1中所示。又,作為檢驗評估後之樣品的結果,發現初始測試及高溫高濕度測試中均不存在丙烯酸發泡體膠帶斷裂,但丙烯酸發泡體膠帶與積層板之間的邊界處出現剝離。 The adhesion of the fluororesin layer to the acrylic foam tape was evaluated in the same manner as in Example 1, and a film having the same three-layer structure as that used in Example 1 was used, but no primer was applied. The evaluation results are shown in Table 1. Further, as a result of examining the sample after the evaluation, it was found that the acrylic foam tape was not broken in the initial test and the high temperature and high humidity test, but peeling occurred at the boundary between the acrylic foam tape and the laminate.

10‧‧‧氟樹脂層 10‧‧‧Fluorine resin layer

12‧‧‧底塗層 12‧‧‧Undercoat

14‧‧‧第一樹脂層 14‧‧‧First resin layer

16‧‧‧第二樹脂層 16‧‧‧Second resin layer

20‧‧‧太陽能電池模組 20‧‧‧Solar battery module

22‧‧‧第一密封膜 22‧‧‧First sealing film

24‧‧‧玻璃板 24‧‧‧ glass plate

26‧‧‧丙烯酸黏性材料層/黏著層 26‧‧‧Acrylic adhesive layer/adhesive layer

30‧‧‧鋁製框架 30‧‧‧Aluminum frame

100‧‧‧積層板 100‧‧‧ laminate

200‧‧‧太陽能電池模組 200‧‧‧Solar battery module

210‧‧‧接線盒 210‧‧‧ junction box

圖1為說明本發明之積層板之實施例的透視圖;圖2為說明圖1中截線I-I處之橫截面的橫截面示意圖; 圖3為說明本發明之太陽能電池模組之實施例的透視圖;及圖4為說明圖3中截線II-II處之橫截面的橫截面示意圖。 1 is a perspective view showing an embodiment of a laminated board of the present invention; and FIG. 2 is a cross-sectional view showing a cross section taken along line I-I of FIG. 1; 3 is a perspective view illustrating an embodiment of a solar cell module of the present invention; and FIG. 4 is a cross-sectional view illustrating a cross section taken along line II-II of FIG.

100‧‧‧積層板 100‧‧‧ laminate

Claims (9)

一種積層板,其包括:一氟樹脂層;及一底塗層,其提供於該氟樹脂層之第一側面上,且其包含丙烯酸系聚合物,該丙烯酸系聚合物含有一級胺基或二級胺基。 A laminated board comprising: a fluororesin layer; and an undercoat layer provided on the first side of the fluororesin layer, and comprising an acrylic polymer, the acrylic polymer containing a primary amine group or two Amine group. 如請求項1之積層板,其中該胺基為乙基胺基。 The laminate of claim 1, wherein the amine group is an ethylamino group. 如請求項1之積層板,其中該底塗層進一步包括有機鎓化合物。 The laminate of claim 1, wherein the undercoat layer further comprises an organic cerium compound. 如請求項1至3中任一項之積層板,其進一步在該底塗層上包括一黏著層,該黏著層包括具有羧酸酯基或醯胺官能基之聚合物。 The laminate of any one of claims 1 to 3, further comprising an adhesive layer on the undercoat layer, the adhesive layer comprising a polymer having a carboxylate group or a guanamine functional group. 如請求項4之積層板,其中該黏著層包括丙烯酸系壓敏性黏著劑或熱熔黏著劑。 The laminate of claim 4, wherein the adhesive layer comprises an acrylic pressure sensitive adhesive or a hot melt adhesive. 如請求項1至3中任一項之積層板,其進一步包括:一第一樹脂層,該第一樹脂層包含聚酯樹脂,及一第二樹脂層,該第二樹脂層包含烯烴聚合物,該兩樹脂層係依序提供於該氟樹脂層之第二側面上。 The laminate according to any one of claims 1 to 3, further comprising: a first resin layer comprising a polyester resin, and a second resin layer comprising an olefin polymer The two resin layers are sequentially provided on the second side of the fluororesin layer. 一種太陽能電池模組,其包括如請求項1至6中任一項之積層板。 A solar cell module comprising the laminate according to any one of claims 1 to 6. 一種底塗劑,其包括:包含一級胺基或二級胺基之丙烯酸系聚合物,其係用於在如請求項1至6中任一項之積層板中形成底塗層。 A primer comprising: an acrylic polymer comprising a primary or secondary amine group for forming an undercoat layer in a laminate according to any one of claims 1 to 6. 一種積層板,其包括: 一氟樹脂層,其第一側面上底塗有包含丙烯酸系聚合物之化合物,該丙烯酸系聚合物包含複數個一級胺基或二級胺基。 A laminate comprising: The fluororesin layer has a first side coated with a compound containing an acrylic polymer, and the acrylic polymer contains a plurality of primary or secondary amine groups.
TW101120337A 2011-06-07 2012-06-06 Laminates and solar modules containing the same TW201307065A (en)

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