[go: up one dir, main page]

TW201236883A - Print head assembly for use in fused deposition modeling system - Google Patents

Print head assembly for use in fused deposition modeling system Download PDF

Info

Publication number
TW201236883A
TW201236883A TW100147777A TW100147777A TW201236883A TW 201236883 A TW201236883 A TW 201236883A TW 100147777 A TW100147777 A TW 100147777A TW 100147777 A TW100147777 A TW 100147777A TW 201236883 A TW201236883 A TW 201236883A
Authority
TW
Taiwan
Prior art keywords
print head
assembly
socket
printhead
base portion
Prior art date
Application number
TW100147777A
Other languages
Chinese (zh)
Other versions
TWI517985B (en
Inventor
William J Swanson
J Samuel Batchelder
Kevin C Johnson
Timothy A Hjelsand
Original Assignee
Stratasys Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US12/976,111 external-priority patent/US8419996B2/en
Priority claimed from US12/976,176 external-priority patent/US9238329B2/en
Priority claimed from US12/976,204 external-priority patent/US8465111B2/en
Priority claimed from US12/976,152 external-priority patent/US8663533B2/en
Application filed by Stratasys Inc filed Critical Stratasys Inc
Publication of TW201236883A publication Critical patent/TW201236883A/en
Application granted granted Critical
Publication of TWI517985B publication Critical patent/TWI517985B/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/118Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Ink Jet (AREA)

Abstract

A print head assembly (43) that includes a print head carriage (18) and multiple, replaceable print heads (36, 42) that are configured to be removably retained in receptacles (46, 48) of the print head carriage (18).

Description

201236883 六、發明說明: 【發明所屬之技術領域】 本發明係關於用於藉由基於層之添加式製造技術構建 二維(3D)零件之添加式製造系統。詳言之,本發明係 關於用於使用於熔融沉積成型系統之列印頭總成。 【先前技術】 熔融沉積成型系統用以藉由擠壓可流動零件材料以逐 層方式構S 3D零件或自们D零件之數位表示構建模 型。將零件材料擠壓穿過由擠壓頭載運之擠壓尖頂,且 將零件材料在x-y平面上在一基板上沉積為一序列路 線。經擠壓零件材料溶融至先前沉積成型之材料,且於 溫度下降時凝固。接著使擠壓頭相對於基板之位置沿z 轴(垂直於x_y平面)遞增’且接著重複該處理程序^ 形成類似該數位表示之3 D零件。 在電腦控制下根據表示3D零件之構建資料執行擠壓 頭相對於基板之移動。藉由最初將30零件之數位表示 切片成多個水平切片層而獲得構建資料。接著,主機電 細對每切片層產生用於沉積成型材料路線以形成扣 零件之構建路徑。 在藉由沉積成型材料層製造3D零件中,支撐層或支 撐結構通常構建於懸垂部分之下或構建於建構中之物件 之空腔中,該等支撐層或支料構以藉由零件材料本 身支撐。可利用與沉積零件材料㈣之沉積技術相同之 201236883 沉積技術來構建支撐結構。主機電腦產生額外幾何形 狀,該幾何形狀充當用於正在形成之3D零件之懸垂片 段或自由空間片段的支撐結構。接著在構建處理程序期 間依照所產生之幾何形狀自第二喷嘴沉積支撐件材料。 支撐件材料在製造期間黏附至成型材料,且可在構建處 理程序完成時將支撐件材料自完成的3D零件移除。 【發明内容】 本發明之一態樣係有關一種用於使用於一熔融沉積成 型系統之列印頭總成^該列印頭總成包括一托架框,該 托架框經配置以藉由該熔融沉積成型系統之一支架機構 保持,及一插座◊該插座自該托架框支撐以使得該插座 可沿至少一軸線相對於該托架框移動,其中該插座經配 置以將一抽取式列印頭按以下的一方式穩固地保持:防 止該所保持列印頭在該熔融沉積成型系統之操作期間相 對於該插座移動。 本發明之另一態樣係有關一種用於使用於一熔融沉積 成型系統之列印頭總成,其中該列印頭總成包括一托架 ^ °亥托木框經配置以藉由該熔融沉積成型系統之一支 架機構保持。該列印頭總成亦包括—插座,該插座具有 土座口P刀及一罩蓋。該基座部分自該托架框支撐且經 配置以收納一抽取式列印頭,其中該基座部分包括一對 準特徵,邊對準特徵經配置以與該所收納列印頭之一對 向對準特徵4合。該罩蓋經配置以緊靠該基座部分關閉 201236883 以將該所收納列印頭至少部分地保持於該插座内。 【實施方式】 本發明係有關一種用於使用於熔融沉積成型系統之列 印頭總成。列印頭總成包括一可移動列印頭托架及多個 可替換列印頭’該等列印頭經配置以藉由列印頭托架而 抽取式地保持《如下文所論述,列印頭托架包括一托架 框及至少一個(且更合意地,為兩個或兩個以上)列印 頭桶或列印頭插座,該等列印頭桶或列印頭插座經配置 以收納且保持抽取式列印頭。 插座可藉由托架框而按以下方式來支撐:防止或以其 他方式限制插座沿一軸線或平面(例如,水平面)相對 於托架框移動。在一實施例中,插座亦藉由托架框而按 以下方式來支撐:允許插座沿至少一軸線(例如,沿垂 直軸)相對於托架移動,從而提供單一自由度之移動。 此•夕卜’插座合意地錯定所此細而I (η π .、. ........201236883 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to an additive manufacturing system for constructing two-dimensional (3D) parts by layer-based additive manufacturing techniques. In particular, the present invention relates to a printhead assembly for use in a fused deposition forming system. [Prior Art] A fused deposition forming system is used to construct a model by squeezing a flowable part material to construct a S 3D part layer by layer or a digital representation of a D part. The part material is extruded through the extrusion spigot carried by the extrusion head and the part material is deposited as a sequence of lines on a substrate in the x-y plane. The extruded part material is melted to the previously deposited material and solidified as the temperature drops. The position of the extrusion head relative to the substrate is then incremented along the z-axis (perpendicular to the x_y plane) and then the process is repeated to form a 3D part similar to the digit representation. The movement of the extrusion head relative to the substrate is performed under computer control based on the construction data representing the 3D part. The construction data was obtained by initially slicing the digital representation of the 30 parts into a plurality of horizontal slice layers. Next, the host electrode creates a build path for each slice layer to deposit a molding material route to form the fastener component. In the manufacture of a 3D part by depositing a layer of molding material, the support layer or support structure is typically constructed below the overhanging portion or in the cavity of the article being constructed, the support layer or the support being configured by the part material itself support. The support structure can be constructed using the same 201236883 deposition technique as the deposition technique of the deposited part material (4). The host computer produces an additional geometric shape that acts as a support structure for the overhanging segments or free space segments of the 3D part being formed. The support material is then deposited from the second nozzle in accordance with the resulting geometry during the build process. The support material adheres to the molding material during manufacture and the support material can be removed from the finished 3D part upon completion of the build process. SUMMARY OF THE INVENTION One aspect of the present invention is directed to a printhead assembly for use in a fused deposition molding system. The printhead assembly includes a carriage frame configured to A holder mechanism of the fused deposition molding system is retained, and a socket is supported from the bracket frame such that the socket is movable relative to the bracket frame along at least one axis, wherein the socket is configured to receive a removable The printhead is held securely in a manner that prevents the held printhead from moving relative to the socket during operation of the fused deposition molding system. Another aspect of the invention relates to a printhead assembly for use in a fused deposition forming system, wherein the printhead assembly includes a bracket and a frame is configured to be melted by the melt One of the deposition molding systems maintains the support mechanism. The print head assembly also includes a socket having a dirt seat P knife and a cover. The base portion is supported from the cradle frame and configured to receive a removable print head, wherein the base portion includes an alignment feature, the edge alignment feature configured to align with one of the received print heads The alignment feature 4 is merged. The cover is configured to close 201236883 against the base portion to at least partially retain the received printhead within the socket. [Embodiment] The present invention relates to a print head assembly for use in a fused deposition molding system. The printhead assembly includes a movable printhead carriage and a plurality of replaceable printheads. The printheads are configured to be releasably held by the printhead carriage as discussed below. The printhead carriage includes a carriage frame and at least one (and more desirably two or more) printhead or printhead receptacles configured to Store and hold the removable print head. The socket can be supported by the bracket frame in such a manner as to prevent or otherwise restrict movement of the socket relative to the carriage frame along an axis or plane (e.g., horizontal). In one embodiment, the socket is also supported by the cradle frame in a manner that allows the socket to move relative to the cradle along at least one axis (e.g., along a vertical axis) to provide a single degree of freedom of movement. This ‧ 卜 socket is desirably misrepresented by this fine I (η π ., . . .......

建3D零件及支撐結構。Built 3D parts and support structure.

腔室12、壓板14、支架16、 舌由 Stratasys 公司(Eden 如所示’系統10包括構建 列印頭托架18及消耗性總 201236883 成20及22 。 構建腔室12為含有壓板14之封閉環境’壓板Μ用於 零件消耗性材料及支料消耗性材料(例如,熱塑 性材科)構建3〇零件或模型24及相應支標結構26。將 構建腔室12合意地加熱以減小在擠壓及沉積之後零件 ^料及支撐件材料凝固之速率(例如,減少變形及起 ^代性實施例中’可省略構建腔室12及/或用不 同類型之構建環境替換構建腔室12。舉例而言,扣零 ^ 24及支撐結構26可構建於對周圍條件開放之構建環 兄中或可藉由替代性結構(例如,可撓性簾幕)封閉。 構建環境亦可以多種方式加熱(例如,藉由已加熱之循 级空氣、加熱燈及其類似者加熱)。 壓板14為支架可移動平台(3D零件24及支樓結構 26構建於該平台上)’且基於自電腦操作之控制器(被 稱作控制128)提供之信號沿垂直z軸移動。控制器“ 亡-或多個基於處理器之控制器,該一或多個基於處理 盗^控制器可經由通信線路3G與構建腔室12、壓板Μ、 支架16及托架18通信。雖然說明為單一信號線,但通 信線路3〇可包括-或多個信號線,⑼而允許控制器28 系統10之各種組件(諸如,構建腔室Η、壓板Η、 支木16及托架18)通信。此外,雖然說明為在系統1〇 外部,但控制器28及通信線路3〇可為系統1〇之内部組 件。 支罙16為導軌支架機構,該機構經配置以基於自控制 201236883 器提供之k號(經由通信線路3 〇 )在構建腔室丨2上The chamber 12, the pressure plate 14, the support 16, and the tongue are made by Stratasys (Eden as shown in the 'System 10 includes the construction of the print head carriage 18 and the consumable total 201236883 to 20 and 22. The construction chamber 12 is closed with a pressure plate 14 The environment 'platen Μ is used for part consumable materials and the consumable expendable material (eg, thermoplastic material) to construct a 3 〇 part or model 24 and corresponding fulcrum structure 26. The construction chamber 12 is desirably heated to reduce The rate at which the part and support material solidify after extrusion and deposition (e.g., in a reduced deformation and generation embodiment) may omit the build chamber 12 and/or replace the build chamber 12 with a different type of build environment. In other words, the buckle 24 and the support structure 26 can be constructed in a built-up loop that is open to surrounding conditions or can be closed by an alternative structure (eg, a flexible curtain). The build environment can also be heated in a variety of ways (eg, , which is heated by the heated stepped air, the heating lamp and the like. The pressure plate 14 is a bracket movable platform (the 3D part 24 and the branch structure 26 are built on the platform) and is controlled based on computer operation The signal provided by the controller (referred to as control 128) moves along the vertical z-axis. The controller "dead- or multiple processor-based controllers, the one or more processing-based controllers can be communicated via communication line 3G The communication chamber 12, platen, bracket 16 and bracket 18 are in communication. Although illustrated as a single signal line, the communication line 3A may include - or multiple signal lines, (9) while allowing various components of the controller 28 system 10 (such as The chamber Η, the platen Η, the branch 16 and the bracket 18) are constructed for communication. Further, although illustrated as being external to the system 1, the controller 28 and the communication line 3〇 may be internal components of the system 1。. 16 is a rail bracket mechanism configured to build on the chamber 丨2 based on the k number provided by the control 201236883 (via the communication line 3 〇)

方之水平X-y平面上移動托架18。水平X-y平面係藉由 X軸及y輛界它 I 介疋之+面,其中x軸、y軸及z軸彼此正交。 在替代座實施例中,壓板14可經配置以於構建腔室 1 忙平X-y平面上移動,且托架18可經配置以沿z 軸移動。亦可使用其他類似配置,以使得壓板14及托架 18中之一者或兩者可相對於彼此移動。 &gt;在所示實施例中,當安裝於支架16中肖,托架18之 前側面向系統10之後側。為了便於論述,參考χ_”笛 卡兒(Cartesian )座標系統内之特定定向基於托架夏8 及其相應列印頭總成之定向,作出以下揭示内容。然而, 或者可在多種不同定向及/或座標系統中定位及操作本 發明之列印頭總成。 藉由支架16支撐托架18,該支架16用於基於自控制 器28提供之信號在壓板14上以逐層方式構建零件 (例如,3D零件24 )及相應支撐結構(例如,支撐結構 26 )。在所示實施例中,托架18保持於整流罩3丨内該 整流罩31為在托架18周圍橫向地延伸以保護托架18 同時亦允許使用者接近托架1 8之罩殼(例如,塑膠罩殼 及/或金屬罩殼)。如下文所論述,托架18經配置以收納 一或多個抽取式列印頭,其中該等列印頭各自經配置以 收納且熔化零件材料細絲及支撐件材料細絲之連續部 分0 消耗性總成2 0及2 2為抽取式的及可替換的容器裝 201236883 置’該裝置經配置以保持用於構建3D零件(例如,祀 零件24 )及支#結構(例如,支撐結構% )之零件材料 及支樓件材料之供應,且可分別裝載至系統ig之機架 20a及22a中。在所示實施例中,消耗性總成2〇包括容 器部分32、導管34及列印頭36,其中容器部分&amp;可: 裝於機架20a内且列印頭36插入或以其他方式裝载至托 架18中。導管34使容器部分32與列印頭36互連以將 零件材料細絲之連續片段自容器部分32供應至列印頭 36° 相應地’消耗性總成22包括容器部分38、導管4〇及 列印頭42 ’其中容器部分38可安裝於機架仏内且列 印頭42鄰近於列印頭36插人或以其他方式裝載至托架 18中。導管40使容器部分38與列印頭42互連以將支 撐件材料細絲之連續片段自容器部分38供應至列印 42。 在所示實例中1於消耗性總成2()及22 包括…美國專利申請公開= 胸胸3172號及國際公開案第觸綱9/卿%號中 之總成’該等公開案在不與本發明相衝突之範圍内以全 文引用之方式併入本文中。如此等參照案中所揭示列 印頭36及42可作為消耗性總成2〇及以子組件提供。 #將容器部分32及38分別裝載至機架20a及22a時, 可操縱列印頭36及4? η胺κι 貝及42且將列印頭36及42裝載至托架 18中。 8 201236883 托架1 8與列印頭3 6及4 、· 5在本文中共同被稱作 列印頭總成43。因钋,a收e 因此在將列印頭36插入或以其他方 載至托木! 8中之後,可經由導管^將零件材料之 連續部分(例如,零件材料細絲)自纟器部分32饋送至 列印頭36。類似地,在將列印頭42插入或以其他方式 '^載至托架18中之後’可經由導管利將支樓件材料之 連續部分(例如’支撐件材料細絲)自容器部分38饋送 至列印頭42。 當選擇性地將零件材料及支撑件材料饋送至列印頭 36及42時’支架16可在構建腔室12上方之水平x_y 、’面上來回移動托架i 8 (及所保持列印頭3 6及)。列 印碩36㈣化所收納零件材料之連續部分,藉此允許將 熔融零件材料擠壓且沉積至壓板14上以構建3β零件 類似地,列印頭42㈣化支撐件材料之連續部分, 错此允許將熔融支撐件材料擠壓且沉積至壓板Η上以 構建支撐結構2 6。 將擠壓之零件材料及擠壓之支撐件材料沉積至壓板 14上,以使用熔融沉積成型技術以基於層之方式構建3D 零件24及支撐結構26β將支撐結構26合意地沉積以沿 ζ軸提供用於3D零件24之層之懸垂區域的垂直支撐 件。在構建操作完成之後,可將所得3D零件24及支撐 結構26自構建腔室12移除,且可將支撐結構26自3β 零件24移除。接著3D零件23可經歷一或多個額外後 處理步驟,諸如揭示於Priedeman等人之美國專利申請 9 201236883 公開案第20〇5/〇173838號及美國專利申請公開 2〇〇8/〇169585號中的表面處理程序。 ” 參考包括作為消耗性總成之子組件之列印頭(亦即, 列印頭36及42 )的消耗性總成20及22,作出系統丄〇 之以下論述。然而,在替代性實施例中,列印頭%及 42可為與容器部分32及38及/或導管34及40分離之 抽取式列印頭。在此等實施例中,用於消耗性總成 及22之合適總成(例如,軸串容器)包括:揭示於 之美國專利申請公開案第2〇1〇/〇283172號及國際公開 案第w〇2009/088995號中的合適總成’以及揭示於以下 專利中之合適總成:§wans〇n等人之美國專利第 6’923,634號;Comb等人之美國專利第7,122,246號; 及TaatJeS等人之美國專利申請公開案第201〇/0096485 號及第 2010/0096489 號。 圖2至圖9說明列印頭總成43,該圖展示與列印頭% 及42 一起使用之托架18。托架18及列印頭36及42合 意地為輕量組件。用於列印頭總成43之輕量組件之使= 減少了支帛16(圖i中所示)在水平x_y平面上來回移 動所需之質量。此減少之質量相應地減少了在水平Η t面上(例如’在光柵型樣中)來回移動列印頭總成43 時所產生之慣性力,藉此改良支架16之回應時間控制且 亦減少支架1 6之子組件上之磨損。 如圖2中所不’托架18包括托架框44、列印頭桶或 列印頭插座46及48 '控制板5〇、音圈機構S2及54 (位 10 201236883 於插座46及 下方)及冷卻單元56及58。乜加 為硬質框架槿钍 托架框44 構件,该構件可藉由多個扣 59)操作地緊周$ ± A 件(例如,螺釘 由-或多^ 6(圖1中所示)。扼架框Μ可 插座“材料及/或塑膠材料模製或繞濤而成。 插座46及』一 之组件,且亦 8之分別保持列印頭36及42 洗 亦可由-或多種金屬材料及/或塑膠材料模製 ^涛而成。列印頭36包括£式總成6〇及液化器栗總 :2’其中Ε式總成60之後部分保持於插座46内且液 化态泵總成62自匣式總成6〇之前部分向下延伸。類似 地,列印頭42包括£式總成64及液化器粟總成66,其 中S式總成64之後部分保持於插座⑼内且液化器栗總 成66自£式總成64之前部分向下延伸。液化器聚總^ 62及66分別包括尖端62a及66a及出口通風〇 62b及 66b,且可包括揭示於以下專利申請案中之特徵: Swanson等人之題為「用於使用於基於擠壓之添加式製 is·糸、,先之液化器總成(LiqUefier Assembiy F〇r Use InThe carriage 18 is moved on the horizontal X-y plane. The horizontal X-y plane is the + plane through which the X and y are bounded by the I, where the x, y, and z axes are orthogonal to each other. In an alternate seat embodiment, the platen 14 can be configured to move over the busy chamber X-y plane of the build chamber 1 and the carriage 18 can be configured to move along the z-axis. Other similar configurations may be used to move one or both of the pressure plate 14 and the bracket 18 relative to each other. &gt; In the illustrated embodiment, the front side of the bracket 18 faces the rear side of the system 10 when mounted in the bracket 16. For ease of discussion, the following disclosure is made with reference to the orientation of the χ_" Cartesian coordinate system based on the orientation of the carriage summer 8 and its corresponding printhead assembly. However, it may be in a variety of different orientations and/or The print head assembly of the present invention is positioned and operated in a coordinate system. The carriage 18 is supported by a bracket 16 for constructing parts on the pressure plate 14 in a layer-by-layer manner based on signals provided from the controller 28 (eg, a 3D part 24) and a corresponding support structure (eg, support structure 26). In the illustrated embodiment, the bracket 18 is retained within the fairing 3, the fairing 31 extending laterally around the bracket 18 to protect the bracket The frame 18 also allows the user to access the housing of the bracket 18 (eg, a plastic housing and/or a metal housing). As discussed below, the bracket 18 is configured to receive one or more removable print heads. , wherein the print heads are each configured to receive and melt a continuous portion of the part material filaments and the support material filaments. 0 Consumable assemblies 20 and 2 2 are removable and replaceable containers. The device is configured to The supply of part materials and building material for constructing 3D parts (eg, 祀 part 24) and ## structures (eg, support structure %) is maintained and can be loaded into racks 20a and 22a of system ig, respectively. In the illustrated embodiment, the consumable assembly 2 includes a container portion 32, a conduit 34, and a printhead 36, wherein the container portion &amp; can be: mounted within the frame 20a and the print head 36 inserted or otherwise loaded Loaded into the cradle 18. The conduit 34 interconnects the container portion 32 with the printhead 36 to supply a continuous segment of the part material filament from the container portion 32 to the printhead 36. Accordingly, the consumable assembly 22 includes a container. Portion 38, conduit 4 and printhead 42' wherein container portion 38 can be mounted within the frame and printhead 42 is inserted or otherwise loaded into carriage 18 adjacent printhead 36. conduit 40 enables The container portion 38 is interconnected with the print head 42 to supply successive segments of the support material filaments from the container portion 38 to the print 42. In the illustrated example, 1 is used in the consumable assembly 2() and 22 includes... US Patent Application for public = Chest and chest 3172 and International Publications No. 9/Qing% The disclosures are hereby incorporated by reference in their entirety to the extent that they do not the subject of the present disclosure. The print heads 36 and 42 disclosed in the reference can be used as a consumable assembly and as a sub-assembly. When loading the container portions 32 and 38 to the frames 20a and 22a, respectively, the print heads 36 and 4? η amine κι and 42 are manipulated and the print heads 36 and 42 are loaded into the cradle 18. 201236883 Bracket 1 8 and print heads 3 6 and 4, 5 are collectively referred to herein as print head assembly 43. Because a, e is received, so the print head 36 is inserted or otherwise loaded to Tomu! After 8 , a continuous portion of the part material (e.g., a piece of material material filament) can be fed from the jaw portion 32 to the print head 36 via a conduit. Similarly, after the print head 42 is inserted or otherwise loaded into the cradle 18, a continuous portion of the slab material (eg, 'support material filaments') can be fed from the container portion 38 via the conduit. To the print head 42. When the part material and the support material are selectively fed to the print heads 36 and 42, the bracket 16 can move the carriage i 8 (and the held print head) back and forth over the horizontal x_y, 'face above the build chamber 12. 3 6 and). Printing a continuous portion of the material contained in the 36, thereby allowing the molten part material to be extruded and deposited onto the platen 14 to construct a 3β part, similarly, the print head 42 (four) the continuous portion of the support material, which is allowed The molten support material is extruded and deposited onto the platen crucible to construct the support structure 26. The extruded part material and the extruded support material are deposited onto the platen 14 to construct the 3D part 24 and the support structure 26[beta] in a layer-based manner using fused deposition techniques to desirably deposit the support structure 26 to provide along the x-axis A vertical support for the overhanging region of the layer of 3D parts 24. After the build operation is completed, the resulting 3D part 24 and support structure 26 can be removed from the build chamber 12 and the support structure 26 can be removed from the 3β part 24. The 3D part 23 can then undergo one or more additional post-processing steps, such as disclosed in U.S. Patent Application No. 9 201236883, the disclosure of which is incorporated herein by reference. Surface treatment program. The following discussion is made with reference to the consumable assemblies 20 and 22 including the print heads (i.e., print heads 36 and 42) as subassemblies of the consumable assembly. However, in an alternative embodiment Print heads % and 42 may be removable print heads separate from container portions 32 and 38 and/or conduits 34 and 40. In these embodiments, suitable assemblies for consumable assemblies and 22 ( For example, a shaft string container includes: a suitable assembly disclosed in U.S. Patent Application Publication No. 2/1/283, 172, 172, and International Publication No. WO No. 2009/088995, and a suitable disclosure in the following patents. </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> </ RTI> <RTIgt; No. 0096489. Figures 2 through 9 illustrate a printhead assembly 43, which shows a carriage 18 for use with printheads % and 42. Bracket 18 and printheads 36 and 42 are desirably lightweight components. The lightweight component used for the printhead assembly 43 = reduced the support 16 (shown in Figure i) at the level x_y The mass required to move back and forth in the plane. This reduced quality correspondingly reduces the inertial forces generated by moving the printhead assembly 43 back and forth over the horizontal plane (eg, in the raster pattern), thereby improving The response time of the bracket 16 is controlled and also reduces wear on the sub-assembly of the bracket 16. As shown in Figure 2, the bracket 18 includes a bracket frame 44, a print head barrel or a print head socket 46 and 48 'control board 5 〇, voice coil mechanism S2 and 54 (bit 10 201236883 on socket 46 and below) and cooling units 56 and 58. 乜added as a rigid frame 槿钍 bracket frame 44 member, which can be operated by a plurality of buckles 59) Tight week $ ± A (for example, the screw is made of - or more ^ 6 (shown in Figure 1). The truss frame can be socketed" material and / or plastic material molded or circumvented. Socket 46 and 』 The components, and also the printheads 36 and 42 respectively, can be made of - or a variety of metal materials and / or plastic materials molded. The print head 36 includes a bell assembly 6 〇 and a liquefier chestnut Total: 2' in which the rear portion of the raft assembly 60 is retained in the socket 46 and the liquefied state pump assembly 62 is self-rafting assembly 6 〇 The print head 42 includes a bell assembly 64 and a liquefier millet assembly 66, wherein the S-type assembly 64 is partially retained within the socket (9) and the liquefier pump assembly 66 is self-propelled. The portion before the 64 is extended downward. The liquefier manifolds 62 and 66 include the tips 62a and 66a and the outlet vents 62b and 66b, respectively, and may include features disclosed in the following patent applications: Swanson et al. For use in squeezing-based additive is, ,, first liquefier assembly (LiqUefier Assembiy F〇r Use In

Extrusion-Based Additive Manufacturing Systems)」之美 國專利申請案第12/888,087號。 在所示實施例中’列印頭36及42為彼此之鏡像。此 情形減少將錯誤列印頭插入給定插座中之風險。相比之 下’在所示實施例中,插座46及48為相同的或實質上 相同的’從而允許使用相同模來製造插座46與48兩者 之組件。在替代性實施例中,列印頭3 6及4 2及插座4 6 及48可展現不同設計以使列印頭36及42可藉由插座 201236883 46及48以下文所論述之方式而得以收納及保持。 插座46包括基座部分68及罩蓋7〇,其中罩蓋7〇藉 由欽鏈連接件72以鉸接方式連接至基座部分68之上後 段’從而允許罩蓋70相對於基座部分68敞開及閉合。 在使用於系統1 〇 (圖!中所示)之前,可將(列印頭3 6 之)匣式總成60插入或以其他方式裝載至基座部分“ 中’且罩蓋7 0可閉合於匣式總成6 〇之後部分之上以將 列印頭36緊固至插座46。 罩蓋70包括鎖夾74及捏縮致動器76。當緊靠基座部 分08 (如圖2中所示)關閉時,鎖夾74嚙合基座部分 68以防止罩蓋70無意中敞開。當使用者希望敞開罩蓋 70時’使用者可壓擠捏縮致動器76,捏縮致動器76使 鎖夾74與基座部分68脫離,藉此允許使用者接著敞開 罩蓋70。 插座48包括基座部分78及罩蓋8〇,其中罩蓋8〇藉 由鉸鏈連接件82以鉸接方式連接至基座部分78之上後 段’從而允許罩蓋80相對於基座部分78敞開及閉合。 在使用於系統10之前,可將(列印頭42之)匣式總成 64插入或以其他方式裝載至基座部分78中,且罩蓋8〇 可閉合於匣式總成64之後部分之上以將列印頭42緊固 至插座4 8。 罩蓋80包括鎖夾84及捏縮致動器86。當緊靠基座部 分78 (如圖2中所示)關閉時,鎖夾84以與上文對鎖 夾74所論述之方式相同的方式嚙合基座部分78以防止 12 201236883 罩蓋80無意中敞開。當使用者希望敞開罩蓋8〇時使 用者可壓擠捏縮致動器86,捏縮致動_ %使鎖夾“盘 基座部分78脫離,藉此允許使用者接著敞開罩蓋^。、 插座46及48合意地防止列印頭%及42在罩蓋 及8〇閉合時在插座46及48内來回移位。系統ι〇經配 置以構建具有高解析度特徵之3D零件24及支撐結構 %。為獲得此等高解析度特徵,按以下方式將列印頭% 及42合意地鎖定至托架框44 :防止列印頭^及^在 水平χ-y平面上相對於托架框44之無意之移位。否則, 甚至列印頭36及42中之任—者之少量無意水平移位亦 可導致3D零件24及支樓結構26之已形成層中的 路線錯誤。 在當前商用熔融沉積成型系統中(諸如,可自 公司(EdenPrairie’ MN)購得之系統),擠壓頭或列印 ㈣使用螺釘或其他扣件而緊固至可移動支架托架。除 維濩、清洗或其他類似目的外’此等列印頭通常並不自 可移動支架托架卸載。相比之下,意欲在消耗性材料耗 盡時容易地移除及替換列印頭36及42。因此,如下文 所論述,托架18經配置以收納多個可替換列印頭刊及 42,且穩固地鎖定所收納列印頭36及42以防止所收納 列印頭36及42在水平x-y平面上相對於托架框44之無 意移位。詳言之,當罩蓋70及8〇閉合時,插座邨= 48穩固地鎖定列印頭36及42,此情形防止列印頭% 及42在任何方向上相對於插座46及48移動。 13 201236883 插座46及48自身按以下方式自托架框44懸掛允許 插座46及48 (及列印頭36及42)經由音圈機構52及 54 垂直z軸相對於托架框44進行之受控移動,同時 亦防止插座46及48 (及列印頭36及42 )在水平x y平 面上相對於托架框44之無意之移動。舉例而言,插座 46及48可藉由上部撓曲部88而自托架框44懸掛該 上部撓曲部88位於插座46及48之上後段之後,如下文 斤》«述如本文中所使用,諸如「防止列印頭移動或移 位」及類似片語之片語意欲涵蓋如熟習此項技術者所理 解之少量移動或移位,以使得列印頭之移動或移位實質 上並不影響3D零件或支撐結構之解析度。 音圈機構52及54為肘節機構(t〇ggle mechanism ), 該肘節機構經配置以獨立於彼此可控地沿垂直z軸向上 及向下移動插座46及48(及列印頭36及42 )。如Leavkt 之美國專利第7,625,20()號中所論述,諸如音圈機構52 及54之肘節機構允許列印頭%及42各自在用於擠壓材 料之下降主動狀態與升高被動狀態之間切換。在一實施 例中’如下文所論述’音圈機構52及54各自包括安置 於磁體板(未圖示於圖2中)之間的一或多個磁體組(未 圖示於圖2中),其中該(等)磁體組經配置以產生磁場。 音圈機構52及54亦可各自包括一音圈(未圖示於圖 2中)’该音圈安置於已產生之磁場内且經配置以基於經 由音圈誘發之電流之強度及方向相對於已產生之磁場移 動。如下文所論述,音圈相對於已產生之磁場之移動可 14 201236883 46或48及所收納列印頭36或42相對於托架框 e .,以在—或多個升高高度及下降高度之間肘節列 P: 36及42。音圈機構52及54亦可包括至控制板5〇 面89之電連接件(例如,電缓,未圖示),以接枚 自控制板50之用於經由音圈誘發電流之電功率。 反5〇為緊固至托架框44之後側之印刷電路板或 其他類似# , 1 裝置。如所示,控制板50包括界面90及91, -。界Φ 90可藉由使用電繞及/或無線連接件(未圖示) ?、乍也連接至系統10 (未圖示)内之通信線路30 (圖 1中所不)、電源及/或其他電氣埠。舉例而言,界面90 可將電功率自系統1〇中繼至列印頭%及42、控制板 50、音圈機構52及54 (經由界面89)及冷卻單元% 及58。如下文所論述,界面9〇亦可允許控制器28 (圖 1中所不)指導列印頭36及42、音圈機構52及54及冷 卻單元5 6及5 8之操作。 |面91為電氣界面,該等電氣界面允許經由額外電連 接件(例如,電緵,未圖示)將電功率自控制板5〇十繼 至冷部單兀56及58。亦如下文所論述,控制板可包 括或夕個位置編碼器,該一或多個位置編碼器用於追 蹤或以其他方式監視列印頭36及42相對於托架1 8及控 制板5 0之位置(例如,垂直位置)。 冷部單το 56及58為緊固至支架16及/或托架框44(例 如,藉由螺釘92 )之基於風扇之單元。冷卻單元56及 58經配置以產生氣流且引導氣流至列印頭36及42中。 15 201236883 舉例而言,冷卻單元56可將空氣吸入列印頭36之匣式 總成60中,在匡式總成60中,空氣接著被引導向下穿 過液化器泵總成62且被引導出出口通風口 6让。類似 地’冷卻單元58可將空氣吸入列印頭42之艮式總成^ 中,在匣式總成64中,空氣接著被引導向下穿過液化器 泵總成66且被引導出出口通風口 66b。強制之氣流使列 印頭36及42之内部組件冷卻且防止零件材料及支樓件 材料過早熔化。在替代性實施例中,其他類型之冷卻單 元可用於冷卻單元56及58,冷卻單元56及58可為基 於風扇之單元或非基於風扇之單元(例如,基於致冷2 單元)。 插座46及48之草蓋7〇及8〇亦包括電子界面94及 %’電子界面94A 96位於罩蓋7〇及8〇之外表面上鄰 近於托架18之上後側。如圖3中所示,控制板5〇亦包 括界面98及100,界面⑽及1〇〇為經配置以經電連接 =(例如’電纜,未圖示)分別與電子界面%及%通 的皐此配置允許控制板5〇將電功率及通信資訊中繼 至列印頭36…在列印頭36及42與控制板5〇自身 中繼電功率及通信資訊。控制板5〇可藉由螺釘 或其他類似扣件而緊固至托架框… 丁實施例中,托架18亦包括上部撓曲部88,誃 上部撓曲部88A堅以 構件。如 為緊口至托架框44之可撓性金屬或塑膠 _ _ 下文所論述,上部撓曲部88及下部撓曲部(夫 圖不於圖3巾、忪、,丁 1禾 中)按以下方式支撐插座46及48 :防止插 16 201236883 列印頭36 及下部撓 座46及48 (及所保持 歸因於上部撓曲部8 8 垂直移動範圍。 及42 )水平移動,同時 曲部之撓曲而允許有限 如圖4中所示,上部植儿士 °挽曲88藉由螺釘i〇4a至l〇4c 或其他類似扣件而緊固? 系U至托架框44。除撓曲之外,此耦Extrusion-Based Additive Manufacturing Systems, Inc., U.S. Patent Application Serial No. 12/888,087. In the illustrated embodiment, the print heads 36 and 42 are mirror images of one another. This situation reduces the risk of inserting the wrong printhead into a given outlet. In contrast, in the illustrated embodiment, the sockets 46 and 48 are identical or substantially identical 'allowing the same mold to be used to fabricate the components of both sockets 46 and 48. In an alternative embodiment, print heads 3 6 and 4 2 and sockets 4 6 and 48 may exhibit different designs such that print heads 36 and 42 may be received by sockets 201236883 46 and 48 as discussed below. And keep. The socket 46 includes a base portion 68 and a cover 7〇, wherein the cover 7 is hingedly connected to the rear portion 'on the base portion 68 by a chain link 72 to allow the cover 70 to open relative to the base portion 68. And closed. Before being used in System 1 〇 (shown in Figure !), the 总-type assembly 60 (of the print head 3 6) can be inserted or otherwise loaded into the base portion "medium" and the cover 70 can be closed The print head 36 is secured to the socket 46 above the rear portion of the jaw assembly 6 . The cover 70 includes a lock clip 74 and a pinch actuator 76. When abutting the base portion 08 (see Figure 2) When shown), the lock clip 74 engages the base portion 68 to prevent the cover 70 from being inadvertently opened. When the user wishes to open the cover 70, the user can squeeze the pinch actuator 76, the pinch actuator 76 disengages the locking clip 74 from the base portion 68, thereby allowing the user to then open the cover 70. The socket 48 includes a base portion 78 and a cover 8〇, wherein the cover 8 is hingedly by the hinge connector 82 Attached to the rear section 'over the base portion 78 to allow the cover 80 to open and close relative to the base portion 78. Prior to use in the system 10, the cymbal assembly 64 (of the print head 42) can be inserted or otherwise The manner is loaded into the base portion 78, and the cover 8〇 can be closed over the rear portion of the jaw assembly 64 to secure the print head 42 to Seat 48. Cover 80 includes lock clip 84 and pinch actuator 86. When clamped against base portion 78 (shown in Figure 2), lock clip 84 is discussed above with respect to lock clip 74. In the same manner, the base portion 78 is engaged to prevent the 12 201236883 cover 80 from being inadvertently opened. When the user wishes to open the cover 8 使用者, the user can squeeze the pinch actuator 86, and the pinch actuation _ % The lock clip "disc seat portion 78 is disengaged, thereby allowing the user to then open the cover ^. The sockets 46 and 48 desirably prevent the print heads % and 42 from being displaced back and forth within the sockets 46 and 48 when the cover and 8 are closed. The system is configured to construct a 3D part 24 with a high resolution feature and a support structure %. To achieve these high resolution features, the print heads % and 42 are desirably locked to the carriage frame 44 in a manner that prevents the print heads ^ and ^ from being unintentionally relative to the carriage frame 44 in the horizontal χ-y plane. Shift. Otherwise, even a small amount of unintentional horizontal shifting of any of the print heads 36 and 42 may result in a wrong route in the formed layer of the 3D part 24 and the wrap structure 26. In current commercial fused deposition forming systems (such as those available from the company (Eden Prairie' MN)), the extrusion head or printing (4) is fastened to the movable bracket bracket using screws or other fasteners. These printheads are usually not unloaded from the movable carriage bracket except for maintenance, cleaning or other similar purposes. In contrast, it is intended to easily remove and replace the print heads 36 and 42 when the consumable material is depleted. Thus, as discussed below, the cradle 18 is configured to receive a plurality of replaceable print heads 42 and to securely lock the accommodating print heads 36 and 42 to prevent the accommodating print heads 36 and 42 from being horizontal xy Unintentional displacement in the plane relative to the carriage frame 44. In particular, when the covers 70 and 8 are closed, the socket village = 48 securely locks the print heads 36 and 42, which prevents the print heads % and 42 from moving relative to the sockets 46 and 48 in any direction. 13 201236883 The sockets 46 and 48 themselves are suspended from the bracket frame 44 in a manner that allows the sockets 46 and 48 (and the print heads 36 and 42) to be controlled relative to the carriage frame 44 via the voice coil mechanisms 52 and 54 along the vertical z-axis. Movement also prevents unintentional movement of the sockets 46 and 48 (and the print heads 36 and 42) relative to the carriage frame 44 in the horizontal xy plane. For example, the sockets 46 and 48 can be suspended from the bracket frame 44 by the upper flex portion 88 after the upper flex portion 88 is located behind the sockets 46 and 48, as described herein. A phrase such as "preventing the movement or shift of the print head" and similar phrases is intended to cover a small amount of movement or shift as understood by those skilled in the art such that the movement or displacement of the print head is not substantially Affects the resolution of 3D parts or support structures. The voice coil mechanisms 52 and 54 are tuck mechanism, the toggle mechanism being configured to controllably move the sockets 46 and 48 up and down (and the print head 36) in a vertical z-axis independently of each other. 42). As discussed in U.S. Patent No. 7,625,20, the entire disclosure of which is incorporated herein by reference in its entirety, U.S. Pat. Switch between. In one embodiment, as discussed below, the voice coil mechanisms 52 and 54 each include one or more magnet sets disposed between magnet plates (not shown in FIG. 2) (not shown in FIG. 2). Where the (equal) magnet set is configured to generate a magnetic field. The voice coil mechanisms 52 and 54 can each also include a voice coil (not shown in FIG. 2). The voice coil is disposed within the generated magnetic field and is configured to be based on the intensity and direction of the current induced via the voice coil. The generated magnetic field moves. As discussed below, the movement of the voice coil relative to the generated magnetic field may be 14 201236883 46 or 48 and the received print head 36 or 42 relative to the carriage frame e. at - or a plurality of raised and lowered heights Columns between the columns are P: 36 and 42. The voice coil mechanisms 52 and 54 may also include electrical connections (e.g., electrical, not shown) to the face 89 of the control board 5 to receive electrical power from the control board 50 for inducing current through the voice coil. The reverse side is a printed circuit board or other similar #, 1 device fastened to the rear side of the carriage frame 44. As shown, the control board 50 includes interfaces 90 and 91, -. The boundary Φ 90 can also be connected to the communication line 30 (not shown in FIG. 1), power supply, and/or within the system 10 (not shown) by using electrical windings and/or wireless connectors (not shown). Other electrical defects. For example, interface 90 can relay electrical power from system 1 to print heads % and 42, control board 50, voice coil mechanisms 52 and 54 (via interface 89), and cooling units % and 58. As discussed below, the interface 9 can also allow the controller 28 (not shown in Figure 1) to direct the operation of the print heads 36 and 42, the voice coil mechanisms 52 and 54 and the cooling units 56 and 58. The face 91 is an electrical interface that allows electrical power to be passed from the control board 5 to the cold sections 56 and 58 via additional electrical connections (e.g., power, not shown). As also discussed below, the control board can include an or one position encoder for tracking or otherwise monitoring the print heads 36 and 42 relative to the carriage 18 and the control panel 50. Position (for example, vertical position). The cold sections το 56 and 58 are fan-based units that are fastened to the bracket 16 and/or the bracket frame 44 (e.g., by screws 92). Cooling units 56 and 58 are configured to generate an air flow and direct airflow into print heads 36 and 42. 15 201236883 For example, the cooling unit 56 can draw air into the jaw assembly 60 of the printhead 36, in which the air is then directed down through the liquefier pump assembly 62 and guided Outlet outlet vent 6 let. Similarly, the 'cooling unit 58 can draw air into the jaw assembly of the print head 42. In the jaw assembly 64, the air is then directed downward through the liquefier pump assembly 66 and is directed out of the outlet venting. Mouth 66b. The forced air flow cools the internal components of the print heads 36 and 42 and prevents premature melting of the part material and the building material. In alternative embodiments, other types of cooling units may be used for cooling units 56 and 58, which may be fan based units or non-fan based units (e.g., based on a refrigeration 2 unit). The grass covers 7 and 8 of the sockets 46 and 48 also include an electronic interface 94 and a &apos; electronic interface 94A 96 located on the outer surface of the cover 7A and 8〇 adjacent to the rear side of the bracket 18. As shown in FIG. 3, the control board 5A also includes interfaces 98 and 100, which are configured to be electrically connected (eg, 'cable, not shown) to the electronic interface % and %, respectively. This configuration allows the control panel 5 to relay electrical power and communication information to the print head 36... relaying electrical power and communication information to the print heads 36 and 42 and the control board 5 itself. The control panel 5 can be fastened to the bracket frame by screws or other similar fasteners. In the preferred embodiment, the bracket 18 also includes an upper flexure 88 that is a member of the upper flex portion 88A. If it is a flexible metal or plastic that is tightly attached to the bracket frame 44, as discussed below, the upper flexure 88 and the lower flexure (not shown in Figure 3, 忪, 丁1, 禾中) The sockets 46 and 48 are supported in the following manner: the insertion 16 201236883 print head 36 and the lower flexible seats 46 and 48 (and the vertical movement range held by the upper flex portion 8 8 and 42) are prevented from moving horizontally while the curved portion is Flexing allows for limited as shown in Figure 4, the upper pedestal 挽 曲 88 is fastened by screws i 〇 4a to l 〇 4c or other similar fasteners? U to bracket frame 44. In addition to flexing, this coupling

接防止上部撓曲部縣牟R I心朱88相對於托架框44移動。螺釘 104a至l〇4c之隔閱夕 置將上部撓曲部懸架88分成撓 曲片段106及1〇8,盆中掊Α '、 撓曲片^又1〇6位於螺釘1 〇4a與 1 04b之間,且撓曲H i;u ’、 片'^ 108位於螺釘l〇4b與l〇4c之間。 撓曲片段 106 及 ι〇8Α·ήΑ·ά:»: _ 各自經配置以獨立於彼此相對於托 架框44向上撓曲、向下撓曲或向上及向下組合地撓曲。 插座46之基座部分68包括自基座部分68之主體向後 延伸之舌片構件110,且藉由螺釘112或其他類似扣件 而緊固至撓曲片段1G6。螺釘112將插座46 _至撓曲 片^又1 〇6 ’此情形允許插座46及列印頭36藉由撓曲片 奴106 (及下部撓曲部’未圖示於圖4中)之撓曲而相 ;托架忙44向上及向下移動(經由音圈機構52,圖2 及圖3中所示)。此搞接亦防止插座4 6及列印頭3 6在水 平x-y平面上相對於托架框44之橫向移動以及防止滚 動移動、俯仰移動及偏航移動。 插座48之基座部分78包括自基座部分78之主體向後 延伸之舌片構件! 14,且藉由螺釘i 16或其他類似扣件 而緊固至撓曲片段108。螺釘116將插座48耦接至撓曲 片段1 08 ’此情形允許插座48及列印頭42藉由撓曲片 17 201236883 段108 (及下部撓曲部,未圖示於圖4中)之撓曲而相 對於托架框44向上及向下移動(經由音圈機構54,圖2 及圖3中所示)。此耦接亦防止插座48及列印頭42在水 平χ-y平面上相對於托架框44之橫向移動,以及防止滚 動移動'俯仰移動及偏航移動。 在托架18之組裝期間,可將上部撓曲 架…,如圖4中所示,且可將螺釘_至;:c 插入穿過開口上部撓曲部88且至托架框44中以將上部 撓曲部88緊固至托架框44。舌片構件u〇&amp; ιΐ4可藉 由螺釘112及116而輕接至撓曲片段1〇6及1〇8以將基 座部分68及78保持至上部撓曲部88。 … 〜〜Π々儿处仇圓 , 插座46及48分別包括下部延伸部分118及12〇。下部 延伸。P分118在基座部分68下方延伸且保持音圈機構 52之-部分(例如,音圈’未圖示於圖5中)。類似地, 下部延伸部分120在基座部分78下方延伸且保持音圈機 構54之一部分(例如,音圈,未圖示於圖5中如圖 中進纟所不,如下文所論述,控制板%之前側包括 感測器陣列1 2 2 a 1 ” κ » _ 3及l22b,感測器陣列η。及 經配置以量測插座46及 汉之位置(例如,垂直位置) 之一對光學編碼器總成的子組件。 托架18亦包括下部撓曲 _ -r, ^ 1 24 ,在所不實施例中,該 下口Ρ撓曲部124具有η报继y y $ 4何形狀。下部撓曲部124為 垂直女置於基座部分68及 78之底表面與托架框44之底 18 201236883 部部分之間的可撓性金屬或塑膠構件。 如圓6中所示,下部撓曲部124包括沿y轴延伸之中 心片段m,及臂1283至128d,其中臂及㈣ 為在沿X軸之相對方向上自中心片段126之前端延伸之 刖臂:且臂咖及128d為在沿x軸之相對方向上自中 心片段1 26之後端延伸之後臂。 中%片段126包括分別在中心片段u 虚的Μ π μ 又i26之則端及後端 處:開口 130及132。開口 13〇及132為用於藉由扣件 二圖,2螺Γ未圖示)將中心片段126緊固至托架框 別:至圖5中所示)之附接點。臂咖至_分 '包括開卩mu 134d及銷槽咖至咖。下部挽 曲邛124具有允許任一端面 配罟△ 引乃之對稱幾何形狀。此 置藉由允許在不考慮下部撓 將下卹植儿A 丨1μ之疋向的情況下 ,下錢曲部m緊固至基座部分68及 隸44而增加組裝托架18之容易性。 、 如圖7中所示,在臂128a 緊固 128d處將下部撓曲部124 緊固至基座部分…。詳言之,藉 &quot;6a之對準銷 ^ 準。藉由…“ 座部分68之前段對 精由延伸穿過臂128a中 其他類似扣件„ 128a^開口加之螺釘140或 丨丁將澤128a緊固至甚庙卹 藉由延伸穿過銷槽⑽之對準銷广相應地’ 部分78少皁銷M2使臂128b與基座 1 讀對準。藉由延伸穿過臂12扑令之開口 之螺釘144或其他類似扣 部分78。 4 1干將I 128b緊固至基座 19 201236883 藉由延伸穿過銷槽13心之對準鎖i46使臂咖與基 座P 77 68之後奴對準(在圖7中兩者部分地被托架框 44遮住)。藉由延伸穿過臂me中之開口 之螺釘 148或其他類似扣件將臂咖緊固至基座部分68β藉由 延伸穿過銷槽136d之斟,·隹蚀1Crt 0之對準銷150使臂128d與基座部分 78之後段相應地對準(在圖7中兩者部分地被托架框44 遮住)。藉由延伸穿過發+ 呷牙過# 128d中之開口 134d之螺釘152The upper deflection unit 牟R I 心朱88 is prevented from moving relative to the bracket frame 44. The upper flexure suspension 88 is divided into flexure segments 106 and 1〇8 by the screws 104a to 104c, and the bowl 掊Α', the flexure piece ^1〇6 are located at the screws 1 〇 4a and 104b Between, and the deflection H i; u ', the sheet '0 108 is located between the screws l〇4b and l〇4c. The flexure segments 106 and ι〇8Α·ήΑ·ά:»: _ are each configured to flex outwardly, downwardly flex, or combine upward and downward, independently of each other, relative to the bracket frame 44. The base portion 68 of the socket 46 includes a tongue member 110 extending rearwardly from the body of the base portion 68 and secured to the flexure segment 1G6 by screws 112 or other similar fasteners. The screw 112 will open the socket 46_ to the flexure piece ^1 〇6'. This situation allows the socket 46 and the print head 36 to be flexed by the flexure piece slave 106 (and the lower flexure portion not shown in Figure 4). The track is busy; the carriage busy 44 moves up and down (via the voice coil mechanism 52, shown in Figures 2 and 3). This engagement also prevents lateral movement of the socket 46 and the print head 36 relative to the carriage frame 44 in the horizontal x-y plane and prevents roll, pitch and yaw movement. The base portion 78 of the socket 48 includes a tongue member extending rearwardly from the body of the base portion 78! 14, and fastened to the flexure segment 108 by a screw i 16 or other similar fastener. The screw 116 couples the socket 48 to the flexure segment 108'. This allows the socket 48 and the printhead 42 to be flexed by the flexure piece 17 201236883 segment 108 (and the lower flexure, not shown in Figure 4) The music moves up and down relative to the carriage frame 44 (via the voice coil mechanism 54, shown in Figures 2 and 3). This coupling also prevents lateral movement of the socket 48 and print head 42 relative to the carriage frame 44 in the horizontal χ-y plane, as well as preventing roll movement 'pitch movement and yaw movement. During assembly of the bracket 18, the upper flexure can be..., as shown in Figure 4, and the screws _ to;:c can be inserted through the open upper flexure 88 and into the cradle frame 44 to The upper flexure 88 is secured to the bracket frame 44. The tongue members u〇&amp;4 can be lightly attached to the flex segments 1〇6 and 1〇8 by screws 112 and 116 to retain the base portions 68 and 78 to the upper flexure 88. ... ~ ~ Π々 处 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The lower part extends. P minute 118 extends below base portion 68 and holds a portion of voice coil mechanism 52 (e.g., voice coil 'not shown in Figure 5). Similarly, the lower extension portion 120 extends below the base portion 78 and holds a portion of the voice coil mechanism 54 (eg, a voice coil, not shown in FIG. 5 as shown in the figure, as discussed below, the control panel The % front side includes a sensor array 1 2 2 a 1 κ _ 3 and l22b, a sensor array η, and an optical encoder configured to measure the position of the socket 46 and the position of the han (eg, vertical position) The subassembly of the assembly. The bracket 18 also includes a lower deflection _ -r, ^ 1 24 . In the non-embodied embodiment, the lower jaw flexure 124 has a shape of η yy $ 4 . The curved portion 124 is a flexible metal or plastic member disposed between the bottom surface of the base portion 68 and 78 and the bottom portion 18 201236883 of the bracket frame 44. As shown in the circle 6, the lower flexure portion 124 includes a central segment m extending along the y-axis, and arms 1283 to 128d, wherein the arms and (iv) are the ankle arms extending from the front end of the central segment 126 in opposite directions along the X-axis: and the arms and 128d are at the edge x The opposite direction of the axis extends from the rear end of the central segment 1 26 to the rear arm. The % segment 126 is included in the middle Fragment u imaginary Μ π μ and i26 at the end and rear end: openings 130 and 132. Openings 13 〇 and 132 are used to fasten the central segment 126 by means of fasteners 2, 2 snails not shown) To the bracket frame: to the attachment point shown in Figure 5. The arm to _ minute' includes the opening mu 134d and the pin slot coffee to the coffee. The lower armor 124 has the ability to allow any end face to be equipped with △ 引It is a symmetrical geometry. This allows the lower koji m to be fastened to the base portion 68 and the yoke 44 without the consideration of the lower slanting of the lower slanting plant A 丨 1μ. The ease of the frame 18. As shown in Fig. 7, the lower flex portion 124 is fastened to the base portion at the arm 128a fastening 128d. In detail, the alignment pin of the &quot;6a is used. By "the front portion of the seat portion 68 is extended by the other similar fasteners in the arm 128a", the screw 140 or the Kenner 128a is fastened to the temple frame by extending through the pin slot (10). The alignment pin is widened accordingly. The portion 78 has a small soap pin M2 that aligns the arm 128b with the base 1. By means of a screw 144 or other similar buckle that extends through the opening of the arm 12 Sub-78. 4 1 Tighten the I 128b to the base 19 201236883 Align the arm coffee with the base P 77 68 by extending the alignment lock i46 through the pin slot 13 (in Figure 7 The ground is covered by the bracket frame 44. The arm coffee is fastened to the base portion 68β by a screw 148 or other similar fastener extending through the opening in the arm me by extending through the pin slot 136d. The alignment pin 150 of the eclipse 1Crt 0 aligns the arm 128d with the subsequent section of the base portion 78 (the two are partially obscured by the cradle frame 44 in Figure 7). By extending the screw 152 through the opening 134d in the hair + fangs # 128d

或其他類似扣件將臂128d緊固至基座部分I 此外,可在托架框44之底部開口 154UiMb處藉由 螺釘及/或鎖(未圖示)或其他類似扣件使下部撓曲部 124與托架框44對準且將下部撓曲部m緊固至托架框 料。開〇 ^及1541?沿丫軸延伸且與下部撓曲部⑵ 之開口 130及132對準。★ 対早因此,在托架18之組裝期間, 可將下部撓曲部124沿托架框44定位,如圖7中所示, 且可將螺釘及/或銷插入穿過托架框44之開口心及 ⑽且穿過下部撓曲部m之開口 13〇及132以將中心 片段m(上文於圖6中所示)緊固至托架框… 可將基座部分68及78定位至托架框-上且可將下部換 曲部124之臂咖至⑽緊固至基座部分68及78。 此情形將下部撓…24緊固於托架框44與基座部八 68及78之間,藉此自托架框 。刀 支撐基座部分68及78» 如上文所論述,亦可藉由上部撓曲部“(上文於圖3及 圖4中所示)@進一步自托架“4支撐基座部分 78 〇 20 201236883 臂1 28a至128d各自經配置以沿垂直z軸相對於托架 框44向上撓曲、向下撓曲或向上及向下組合地撓曲其 中臂128a及128c (緊固至基座部分68)可一起撓曲且 臂128b及128d (緊固至基座部分78)可一起撓曲。因 此’臂128a及128c (連同上部撓曲部88之撓曲片段 1 06 ’如圖4中所示)允許插座46及列印頭36相對於托 架框44向上及向下移動(經由音圈機構52 )。此等耦接 亦防止插座46及列印頭36在水平x_y平面上相對於托 架框44之移動,以及防止滾動移動、俯仰移動及偏航移 動。類似地,臂1281)及128d (連同上部撓曲部88之撓 曲片段1〇8,圖4中所示)允許插座钧及列印頭“相 對於托架框44向上及向下移動(經由音圈機構54 )。此 等耦接亦防止插座48及列印頭42在水平x_y平面上相 對於托詩44之㈣,以及防止滾動移動、料移動及 偏般移動。 雖然藉由為每一插座46及48提供三個連接點之一對 撓曲部(亦即’上部撓曲部88及下部撓曲部124)來說 明’但㈣18或者可包括額外撓曲部及/或額外連接點 以進-步防止插座46及48在水平x y平面上相對於托 架框44之移動。舉例而言,托架18或者可包括用於每 -插座之一對上部撓曲部及一對下部撓曲部,其令每一 上部撓曲部及下部撓曲部可操作地緊固至托架框44。此 情形為每-插座提供四個連接點,藉此進_步防止水平 移動’同時允許藉由音圈機構52及“進行之受控垂直 21 201236883 移動。 在額外替代性實施例中’可用替代性機構替換上部撓 曲P 88及下部撓曲部124巾之一者或兩者,該等替代性 機構經配置以將基座部分68及78自托架框44懸掛,同 時亦防,或限制基座部分68及78在水平x y平面上相 對於托木框44之移動(且防止滾動移動、俯仰移動及偏 航移動)。舉例而言,可用硬質構件替換上部撓曲部88, 及更質構件以蹺繞板方式或基於槓桿之方式使基座部分 68及78與托架框44樞轉地互連。 在此實施例t,可在螺釘祕(圖4中所示)之位置 處(諸如)藉由銷接合將硬質構件樞轉地連接至托架框 接著可在螺釘112及116(圖4中所示)之位置處 將基座部分68及78之舌片構件m及114緊固至硬質 構件(例如,樞轉地緊固)。因此,音圈機構52可在音 圈機構54向下肘節插座48及列印頭42時向增插座 46及列印頭36’該情形使得硬f構件圍繞硬質構件與托 架框44之樞轉連接件樞轉。此樞轉動作允許列印頭% 及42垂直移動’同柃亦防止或限制列印頭%及C在水 平x-y平面上之移動。 44 ’且分別連接至基座部分68 114。此配置允許將列印頭3 6及 在又其他替代性實施例令,托架 该對獨立硬質構件可樞轉地連接至托架框 在其他替代性實施例中 該硬質構件, 可用一對獨立硬質構件替換 及78之舌片構件110及 42獨立於彼此來肘節。 1 8可包括垂直直線軸承 22 201236883 以防止或限制基座部分68及78相對於托架框44 '移動’同時亦允許垂直移動。 —步所示,托架框44亦包括在基座部分 對開口 156。僅:開口 Μ及在基座部分78下方的第二 中…堇早—開口 154及單-開口 156可見於圖7 第一個開口 154乃 及156隱藏於下部撓曲部124之臂 128c 及 收 之下。如下文所論述’開口 154及156可 連⑽ 類似扣件(未圖示)以用於將托架框44 釘59緊固至支架1“圖1中所示),其中螺釘可 穿過基座部分68及78插入開口 154及156中。 圖8說明藉由使用立固塊技 更用θ圈機構52及54進行的對插座46 及48之射· is。~ 園拖 如所示,音圈機構52包括前板158且音 圈機構54包括^v4c; 匕括刚才反⑽。在所示實施例中,前板15 WO係以單—柘 少式棱供,該單一板延伸跨越音圈機構 )2 及 5 4 之]Iff &gt;f目,1 n # 精由螺釘161或其他類似扣件而緊固 至托架框44。如下+ β 文所論述,前板158及160為保持用 於音圈機構52&amp;S4— , v 之磁體組(未圖示於圖8中)之鐵 磁板。 在圖8中所示之杳二 貫例中,列印頭42及插座48定位於 沿垂直ζ軸之低於 低於列印頭36及插座46之高度的高度 處。此情形藉由尖迪 次% 62a及66a之相對高度來說明,Α 中尖端62a位於并古— 、137尚度162處且尖端66a位於下降高 度164處。因此 J印頭42處於用於擠壓支撐件材料之 主動狀態且列印雖q r a ’ 36處於被動狀態,在此被動狀態中列 23 201236883 印頭3 6並不擠壓零件材料。 之間的合適距離(被稱 米,其中特別合適之距 3.〇毫米,且其中更特 .3毫米至約2.0毫米。 升高高度162與下降高度ι64 作距離165)包括至少約〇 5毫 離1 6 5之範圍為約1. 〇毫来至約 別合適之距離165之範圍為約1 歸因於熟習此項技術者所已知之預期變化(例如,量測 中之限制及可變性),故術語「約」及「實質上」在本文 中係關於可量測值及範圍而使用。尖端.相對於尖端 66a之升高高度防止 (圖1中所示)上方 尖端62a在托架18於構建腔室12 之水平x-y平面上來回移動時接觸 3D零件24 (圖1中所示)或支樓結構26 (圖1中所示 之已形成層。 圖9為列印頭總成43之後視圖,該圖說明以同時方式 將列印頭36自升高高纟162向下肘節且將列印頭42自 下降高度164向上肘節,如藉由箭頭16仏及16讣說明。 當插座48及列印頭42處於下降主動狀態(如上文於圖 8中所示)時’上部撓曲部88之撓曲片段108及下部撓 曲。P 124之臂12 8b及I28d(上文於圖5至圖7中所示) /。垂直z軸向下撓曲。相應地,當插座46及列印頭托 處於升高被動狀態時,上部撓曲部88之撓曲片段1〇6 及下部撓曲部124之臂128a及128c (圖5至圖7中所 示)為未撓曲的且為水平的。上部撓曲部88及下部撓曲 部124因此限制插座46及48及列印頭%及42在實質 ΐ直z轴之向上方向及向下方向上相對於托架框μ 24 201236883 之移動。 在完成支撐結構26之給定層之後,控制器28 (圖i 中所示)可指示音圈機構54將插座48及列印頭42沿垂 直z軸自下降高度164向上升高至升高高度162 (或沿 垂直z軸之其他合適升高高度),如藉由箭頭16仏說明。 上部撓曲部88之撓曲片段108及下部撓曲部124之臂 128b及128d因此連同插座48及列印頭42向上撓曲以 達到未撓曲狀態及水平狀態。 控制器28亦可指示音圈機構52將插座46及列印頭 36 /α垂直z軸自升高高度162向下下降至下降高度164 (或沿垂直z軸之其他合適下降高度),如藉由箭頭166&amp; 說明。上部撓曲部88之撓曲片段1 及下部撓曲部j 24 之臂128a及128c因此連同插座46及列印頭36向下撓 曲。 在構建處理程序中之此點處,列印頭36處於用於擠壓 零件材料之主動狀態且列印頭4 2處於被動狀態,在此被 動狀態中列印頭42並不擠壓支撐件材料.尖端66a相對 於尖鳊62a之升高高度防止尖端66a在托架18於構建腔 至12上方之水平x_y平面上來回移動時接觸零件 或支#結構26之已形成層。 在完成3D零件24之給定層之後,控制器28接著可 私示音圈機構52將插座46及列印頭36沿垂直z軸自下 降高度164向上升高至升高高度162 (或沿垂直z軸之 其他合適升咼尚度)。控制器28亦可指示音圈機構54 25 201236883 將插座48及列印頭42沿垂直z轴自升高高纟i62 下降至下降高度164(或沿垂直2軸之其他合適下降高 幻。此肘節將列印頭42置回至下降主動狀態且將列印 頭3 6置回至升高被動狀態。 列印頭36及42接著可繼續藉由使用音圈機構μ及 54在主動狀態與被動狀態之間可互換地肘節,其中列印 頭36及42之移動藉由上部撓曲部88及下部撓曲部m 而限於實質上沿垂直z軸之方向。在替代性實施例中, 可藉由使用單—音圈機構執行肘節處理程序。舉例而 言,列印頭36可固定於給定高度處(可省略音圈機構 52)’且音圈機構54可使列印頭42在下降高度與升高高 度之間移動’該下降高度及料高高度分別在列印H :固定高度下方及上方。接著可在肘節處理程序期間升 问及下降壓板14以適應列印頭36及42之不同高度。然 而,兩個音圈機構(亦即,音圈機構52及54)之使用 允許獨立地校準列印頭36及42之尖頂位置(亦即,於 大端62a及66a處),諸如當需要在構建執行之中期期間 替換列印頭26及42中之一者時。 如圖9中進一步所示,音圈機構52包括後板167且音 圈機構54包括後板168。在所示實施例中,後板167^ 168亦以單一板形式提供,該單一板延伸跨越音圈機構 及5 4之後侧且藉由螺釘丨6 9或其他類似扣件而緊固 至托架框44。後板167及168為連同前板158及16〇 一 起保持用於音圈機構52及54之磁體組(未圖示於圖9 26 201236883 中)的鐵磁板。 圖10至圖12說明托架框44及插座46及48,其中省 略了列印頭36及42、控制板50及冷卻單元%及58。 如圖10中所示’插座46之基座部分68具有經配置以收 納且保持昆式總成60之後部分的尺寸。類似地,插座 48之基座部分78具有經配置以枚納且保持昆式總成μ 之後部分的尺寸。 基座部分68及78包括通風口開口 17〇及172,通風 口開口 170及172為穿過基座部分68及78之橫向壁之 開口。外部通風π開口 17G及172允許分別將來自冷卻 單元56及58(上文於圖2、圖3、圖5及圖8中所示) 之空氣引導向列印頭36及42。包括面向彼此之内部通 風口開口 1 70及1 72以允許基座部分68及π相同藉 此允許製造單-基座部分以用於作為基座部分Μ及7曰8 使用。 在圖10中將罩蓋8〇描繪為處於開放狀態。如所示, 罩蓋80亦包括連接捏縮致動器%之平行舌片之橋接構 件173。橋接構件173經配置以在捏縮致動器%被壓擠 夺偏斜藉此允許鎖夾84與基座部分78斷開。 罩蓋8〇亦包括電路板174,電路板174藉由螺釘176 或其他類似扣件而緊固至罩蓋80之内表面。電路板174 為耦接至電子界面96(圖2至圖4及圖9中所示)之印 刷電路板或其他類似裝置,且包括電接點178。如下文 所,述’電接點i 78經配置以在列印頭42插入基座部分 27 201236883 78中且罩蓋8〇閉合時與列印頭42界接。此情形允許將 電功率及通信中繼至列印頭42及控制板5〇及在列印頭 42與控制板5〇之間中繼電功率及通信(經由電路板 1 74、電子界面96及電接點1 78 )。如下文所論述,罩蓋 7〇包括用於將電功率及通信中繼至列印頭36及控制板 50及在列印頭36與控制板5〇之間中繼電功率及通信的 類似配置。在替代性實施例中,可用不同類型之電路(諸 如’一或多個可撓性電路)替換電路板174及罩蓋7〇 之相應電路板》在此等實施例中,可撓性電路可直接連 接於控制板50與罩蓋70及8〇之間(亦即,可省略電子 界面94及96 )。 罩蓋70及80亦包括凹式唇部18〇及182,其中凹式 唇部180安置於鎖夾74之間且凹式唇部182安置於鎖夾 84之間。如上文於圖2、圖3及圖8中所說明,凹式唇 部180及182具有經配置以在列印頭“及化插入基座 部分6 8及7 〇巾時與£式總成6 〇及6 4配合之幾何形狀。 基座部分68及78可各自包括—或多個對準特徵,該 一或多個對準特徵經配置以與列印頭36及“之往復對 準特徵唾合。舉例而言,基座部分68包括對準圓錐體 m’且基座部分78包括對準圓錐體186。對準圓錐體 184及186為向上突起,該等向上突起與列印頭36及42 中之往復式槽(未圖示於圖10或圖u中)嗔合以用於 提供三點對準。基座料68亦包括槽188,螺釘⑽可 延伸穿過槽188以將下部撓曲部124 (圖5至圖Μ所 28 201236883 不)緊固至基座部分68。類似地,基座部分78亦包括 槽190 4累釘i 44可延伸穿過槽上9〇以將下部挽曲部1 ^ 緊固至基座部分78。 田罩蓋70及80閉合時,將列印頭36及42向下壓入 基座。P刀68及78中以完全嚙合對準圓錐體184及186。 此情形將列印頭36及42緊固於插座⑽及心且分別 防止列印頭36及42相對於插座68及78之水平及垂直 移動(以及防止滾動移動、俯仰移動及偏航移動 &gt; 在替 代性實施财,列印頭36&amp; 42可包括對準圓錐體且基 座部分68及78可包括往復式槽。 如圖10中進一步所示,基座部分68包括一對底板開 口 192且基座部&amp; 78 &amp;括一對底板開σ 194(僅單-底 板開口 192及單一底板開σ 194完全可見於圖則): 底板開口192*194與托架框44之開σΐΜ及156(圓 7中所示)對準。底板開口 192及194提供接入點此 等接入點用於將螺釘或其他扣件插入開口⑸及156中 以在藉由上部撓曲部88及下部撓曲苦&quot;24自托架框44 支撐插座46之後將托架框44緊固至支架16 (上文於圖 1中所示)。此情形藉由允許在將托架18安裝至支架16 之前組裝托架18,而減少將托架18緊固至支架16所需 之時間及努力。 基座邛刀68及78亦包括底板間隙196及,此等 底板間隙為基座部分6…8之底板中之自上而下開 口。下部延伸部分m及120可自上方穿過底板間隙… 29 201236883 及198接入。因而,可將音圈機構52及54之音圈(未 圖示)穿過底板間隙196及198插入下部延伸部分ιΐ8 及120中以將音圈安裝於下部延伸部分118及12〇中。 如圖11中所示,基座部分68及78亦包括後壁開口 200及202,此等後壁開口為經配置以與列印頭刊及 配合之u形開口(後壁開口 202部分可見於圖1〇中)。 如下文所論述,控制板50 (上文於圖2至圖5、圖8及 圖9中所示)亦包括編碼器感測器2〇4及2〇6 (在圖η 中藉由斷線說明),此等編碼器感測器分別位於鄰近於後 壁開口 200及202處且可穿過後壁開口 2〇〇及2〇2接入。 用於編碼器感測器204及206之合適感測器之實例包括 旋轉式霍爾感測器(例如,2D霍爾感測器)及其類似者。 圖12為插座46之側視圖,該圖說明插座邨之基座部 分68與罩蓋70之間的鎖定嗔合。如上文所論述:在所 示實施例中’插座4…8彼此相同。因而,插座Μ 之以下側視圖論述亦適用於插座4 8。 如圖12中所示’罩蓋7〇包括連接捏縮致動器%之平 行舌片之橋接構件208。橋接構件2〇8經配 致動…壓擠時偏斜,藉此允許鎖心與基= 68斷開。如進一步所示,基座部分68之前側包括一對 :鉤川及斜表面212(圖12中僅展示單一鎖鉤21〇及 單-斜表面212)。鎖釣21〇為基座部分68之特徵罩 蓋7〇之鎖夾74與該等特徵嚙合以將罩蓋70鎖定至基座 部分68。 30 201236883 使用者可藉由壓擠捏缩致勤 w任、m双動益76來敞開罩蓋7〇,如 藉由箭頭214說明。歸因於橋接構件2()8,此情形使鎖 夾在箭頭216之方向上偏斜,其中該偏斜將鎖爽 自鎖鉤212釋放。鎖炎74之釋放將罩蓋7〇自基座部分 Μ解鎖’此情形允許藉㈣繞鉸鏈連接件72框轉來敞 開罩蓋70,如藉由箭頭2丨8說明。 在將列印頭36插入或以其他方式裝載至基座部分68 中之後’使用|接著可藉由使罩蓋7〇在與箭頭218相反 之方向上圍繞鉸鏈連接件72枢轉來閉合罩蓋7〇。當罩 蓋70之鎖夾74到達斜表面212時,斜表面212在沿y 軸之方向上的遞增斜率遞增地使鎖夾74在箭頭2i6之方 向上偏斜(以與壓擠捏縮致動器76之方式類似之方 式)在通過斜表面212下方後,鎖夾74便與鎖鉤21〇 搭扣鎖定’藉此將罩蓋70緊靠基座部分68鎖定。 當藉由鎖夾74及鎖鉤210而閉合且鎖定時,插座46 按以下方式穩固地鎖定且保持列印頭3 6:防止列印頭3 6 在任何方向上相對於插座46移動。如上文所論述,此配 置適合於防止無意之水平及垂直移位,以及防止滾動移 動、俯仰移動及偏航移動。 圖13為取自圖11中之戴面13-13之剖視圖,該圖說 明音圈機構52及光學編碼器總成220。如所示,把架1 8 包括光學編碼器總成220,光學編碼器總成220為用於 插座46的用於偵測基座部分68之向上及向下移動的反 射性光學編碼器。托架1 8亦包括第二光學編碼器總成 31 201236883 (未圖示),此第二光學編碼器總成為用於插座48的用於 偵測基座部分78之向上及向下移動的反射性光學編碼 器。因而,光學編碼器總成220量測插座46及列印頭 36之垂直位置,且第二光學編碼器總成量測插座48及 列印頭42之垂直位置。 用於光學編碼器總成220及第二光學編碼器總成之合 適光學編碼器總成之實例包括揭示於以下申請案中之彼 等光學編碼器總成:Batche丨der之題為「增量式光學編 碼器(Incremental Optical Encoder)」之美國臨時專利申 請案第61/3 12,737號。光學感測器總成22〇包括感測器 陣列122a及感測器目標222。如上文所論述,感測器陣 列122a保持於控制板5〇之前表面上,且包括用於操作 光學感測器總成220之刀刀電子器件(例如,發光器、 感光器及處理器)。 感測器目標222為緊固至基座部分68之後側的—面 板。在所示實施例中,感測器目標222包括反射性或淺 色表面(例如,反射性金屬薄片、矽鏡及其類似者)及 非反射性或深色表面或開口,其中反射表面位於非反射 表面或開口上方或位於非反射表面或開口下方。在任一 配置中,插座40沿垂直z軸之位置可基於感測器目標 222之表面相對於感測器陣列1 22a之位置而判定。 用於插座48之第二光學編碼器總成可以與光學編碼 器總成220相同之方式起作用。如上文所論述,感測器 陣列122b (圖5中所示)保持於控制板5〇之前表面上, 32 201236883 且包括用於操作第二光學感測器總成之刀刃電子器件 (例如’發光器、感光器及處理器)。第二光學編碼器總 成亦包括緊固至基座部分78之後側的感測器目標(未圖 示)°插座48沿垂直z軸之位置可藉此基於感測器目標 之表面相對於感測器陣列122b之位置而判定。 如圖13中進一步所示,音圈機構52包括上部磁體224 及226及下部磁體228及230,該等磁體為安置於前板 1 5 8與後板1 67之間的兩組磁體。可將上部磁體224及 下部磁體228緊固至前板158,以使得上部磁體224垂 直地位於下部磁體228上方’且可將上部磁體226及下 部磁體230緊固至後板167 ’以使得上部磁體226垂直 地位於下部磁體230上方。 上部磁體224及226經定向以產生具有在第一方向上 (例如,在箭頭23 la之方向上)之場線之上部磁場,且 該上部磁場可經由後板1 67閉合。下部磁體228及230 經定向以產生具有定向於第二方向上(例如,在箭頭 23 1 b之方向上)之場線的下部磁場,該等場線之極性與 上部磁場之極性相反,且該下部磁場可經由前板158閉 合。上部磁體224及226及下部磁體228及230可交替 地定位於兩個磁體的往復定向上,以使得上部磁場在箭 頭231b之方向上延伸且下部磁場在箭頭231&amp;之方向上 延伸。 如所示’上部磁體224及226面向彼此,且下部磁體 228及230面向彼此。在所示實施例中,前板158、後板 33 201236883 167、上部磁體2〇4及2〇6及下部磁體2〇8及21〇藉由托 架框44而保持且並不隨插座46移動。音圈機構亦包 括音圈232,音圈232為緊固至插座46之下部延伸部分 118且藉由插座46之下部延伸部分118支撐的線圈或其 他成卷總成。此情形允許插座46隨音圈232相對於托架 框44移動。 圖14為取自圖12中之截面14_14之剖視圓。如圖μ 中所示,音圈機構54包括上部磁體234、下部磁體236 及對應於磁體226及230 (圖13中所示)之後磁體(未 圖示)’此等磁體安置於前板160與後板168 (上文於圖 9中所示)之間。因而’在所示實施例中,前板16〇、後 板168、上部磁體234、下部磁體236及各別後磁體藉由 托架框44而保持且並不隨插座48移動。音圈機構w 包括音圈238,音圈238為緊固至插座48之下部延伸部 分120且藉由插座48之下部延伸部分12〇支撐的第二線 圈或其他成卷總成,藉此允許插座48隨音圈238相對於 托架框44移動。 在所示實施例中,I圈機構52及54可充當音圈致動 器’其中在圖14中將插座48說明為處於相對於插座粍 而言下降之垂直高度處(對應於上文於圖8中所示之視 圖)。因此,關於音圈機構52 ,可藉由經由音圈232誘 發電流來向上或向下肘節插座46 (及列印頭36),其申 向上方向或向下方向取決於通過音圈232之電流的旋轉 方向。詳言之,移動方向係藉由施加至音目m之力而 34 201236883 指定’該移動方向與經由音圈232誘發之電流的旋轉方 向及已產生之磁場大體上成直角。 舉例而言,若電流在圍繞音圈232之第一旋轉方向上 通過’則由上部磁體224及226及下部磁體228及230 產生之磁場迫使音圈232相對於托架框44向上。因為音 圈232緊固至插座46之下部延伸部分118,所以音圈232 上之向上力相應地迫使插座46及列印頭3 6相對於托架 框44向上移動。或者’若電流在圍繞音圈232之第二且 相反旋轉方向上通過,則由上部磁體224及226及下部 磁體228及230產生之磁場迫使音圈232向下,藉此使 插座46及列印頭36相對於托架框44向下移動。 音圈機構54可以與音圈機構52相同之方式起作用, 以使插座48及列印頭42基於經由音圈238誘發之電流 相對於托架框44向上及向下移動。以此方式進行的對音 圈232及238之使用獨立於彼此提供對插座46及48之 垂直移動之精細定位控制。如上文所論述,需要精細定 位控制以維持列印頭36及42之適當垂直定位。 此外,除了在下降主動狀態與升高被動狀態之間財節 列印頭36及42之外’音圈機構52及54可能具有額外 效用。舉例而言’在一些實施例中,音圈機構Μ及Μ 可各自用以補償用於壓板14(圖1中所示)之支架之粗 …定位器中的可能背隙。此定位器背隙可能歸因於 用於壓板14之支架之機械配合特徵中的摩擦阻力而發 生0 35 201236883 此外’音圈機構52及54可用於以下應用中:其中, 歹J印頭36及42可能需要快速垂直加速作用,諸如當到 達工具路從之末端時。舉例而言,當列印頭%到達工具 路位之一末端且停止擠壓時,音圈機構52可快速地將列 印頭36向上肘節(例如,以約3“)α中斷另外可能 尾隨列印頭36之尖頂的擠壓材料串。音圈機構54可以 類似方式起作用。 在替代性實施例中,藉由下部延伸部分11 8及120保 持的音圈機構52 &amp; 54之組件可變化。舉例而言,在一 實施例中’可藉由下部延伸部分i i 8保持前板i 5 8、後 板167上。卩磁體224及226及下部磁體228及230,藉 此允許此等組件隨插座46移動。在此實施例中,可接著 藉由托架框44保持音圈232。類似配置同樣可用於音圈 機構54。在額外替代性實施例中,音圈機構52及54中 之-者或兩者可包括具有懸浮於載體液(例如,水及有 機溶劑)中之小尺寸鐵磁難或亞鐵磁顆粒的磁性流體 或其他類似組合物。 圖8及圖9),在完 參考上文所論述之肘節實例(參見 成支撐結構26之給定層之後,控制器28可指示音圈機 構54將插座48及列印頭42沿垂直z轴自下降高度164 向上升高。為實現此目的,控制器28可指示托架(經 由控制板50)在第-旋轉方向上經由音圈238誘發電 流。音圈238周圍之磁場返使音圈238及插座48 (及列 印頭42)向上,如藉由箭頭16讣說明。 36 201236883 上部撓曲部88之撓曲片段i〇8及下部撓曲部ι24之臂 128b及128d因此連同插座48及列印頭42 —起向上挽 曲以達到未撓曲狀態及水平狀態。基座部分68及78與 托架框44之間的嚙合亦可在升高高度162及下降高度 164處界定上部硬擋止件及下部硬擋止件(亦即,實體 擋止點)。舉例而言,可將基座部分68 (及/或下部延伸 部分11 8 )向上升高直至接觸托架框44之面向下構件(對 應於升咼尚度162)為止,且可將基座部分68 (及/或下 部延伸部分11 8 )向下下降直至接觸托架框44之面向上 構件(對應於下降高度1 64 )為止。 類似地,可將基座部分78 (及/或下部延伸部分12〇 ) 向上升高直至接觸托架框44之面向下構件(對應於升高 高度162)為止,且可將基座部分78 (及/或下部延伸部 分120)向下下降直至接觸托架框44之面向上構件(對 應於下降高度164)為止。因此,此等硬擋止件位置可 對應於防止列印頭36或42之高於升高高度162或低於 下降高度164的進一步垂直移動。目此,當到達用於基 座部分78之上部硬擋止件時,控制板5〇可保持穿過= 圏238之電流之強度。此情形將基座部分78相抵於上部 硬擋止件撐牢,且維持預期高度(例如,升高高度M2)。 此外,用於插座48之第二光學編碼器總成(具有感測 器陣列222b,圖5中所示)可量測插座48及列印頭42 之垂直位置。將此情形與基於伺服馬達之機構相比較, 在基於伺服馬達之機構中,插座48將伺服於特定垂直位 37 201236883 ’繼之進行編碼器量測)。所量 能’諸如用於維持定位及用於 置(而非移動至硬擋止件 測垂直位置可用於多種功 藉由以來自第二光學編碼器總成之所量測信號似音圈 機構5 4而維持沿垂直z軸之怪定高度。 控制器28亦可指示音圈機構52將插座46及列印頭 二沿垂直z軸自升高高度162向下下降。詳言之,控制 器28可指示托架18 (經由控制板5〇)在第一旋轉方向 上經由音圈232誘發電流。音圈232周圍之磁場迫使音 圈232及插$ 46(及列印頭36)向下,如藉由箭頭咖 說明。 上部撓曲部88之撓曲片段106及下部撓曲部124之臂 咖及128c因此連同插座46及列印頭% 一起向下挽 曲。當到達用於基座部分68之下部硬擔止件時,光學控 制板50可保持穿過音圈232之電流之強度。此情形將: 座部分68相抵於下部硬擋止件撐牢,且維持預期高= 〔旦例如’了降高度164)。此外’光學編碼器總成二 1測插座46及列印頭之垂直位置。所量測垂直位置亦可 用於多種功能,諸如用於維持定位及用於藉由以來自第 一光學編碼器總成之所量測信號伺服音圈機構$ 2而維 持沿垂直z軸之恆定高度。 在完成3D零件24之給定層之後,控制器28可接著 指示音圈機構52將插座46及列印頭36沿垂直z軸自下 降向度164向上升南。為貫現此目的,控制器μ可产八 托架18(經由控制板50)在與先前施加至音圈232之電 38 201236883 流之第一旋轉方向相反的第二旋轉方向上經由音圈232 誘發電流。音圈232周圍之磁場因此迫使音圈2 i 2及插 座46 (及列印頭36 )向上。 上部撓曲部88之撓曲片段1〇6及下部撓曲部124之臂 128a及128c因此連同插座46及列印頭36 一起向上撓 曲以達到未撓曲狀態及水平狀態。當到達用於基座部分 68之上部硬擋止件時,控制板5〇可保持穿過音圈 之電流之強度《此情形將基座部分68相抵於上部硬擋止 件撐牢,且維持預期高度(例如,升高高度162)。此外, 光學編碼器總成2 2 0可量測插座4 6及列印頭3 6之垂直 位置。 相應地,控制器28亦可指示音圈機構54將插座48 及列印頭42沿垂直ζ轴自升高高度162向下下降。詳言 之’控制器28可指示托架18 (經由控制板5〇 )在與先 前施加至音圈238之電流之第一旋轉方向相反的第二旋 轉方向上經由音圈238誘發電流。音圈238周圍之磁場 因此迫使音圈238及插座48(及列印頭42)向下。 上部撓曲部88之撓曲片段108及下部撓曲部124之臂 128b及!28d因此連同插座48及列印頭42 一起向下撓 曲。當到達用於基座部分78之下部硬擋止件時,控制板 5〇可保持穿過音圈238之電流之強度。此情形將基座部 分68相抵於下部硬擋止件撐牢,且維持預期高度(例 如’下降高度164)。此外,第二光學編瑪器總成可量測 插座48及列印頭42之垂直位置。 39 201236883Or other similar fasteners secure the arm 128d to the base portion I. Further, the lower flexure can be made at the bottom opening 154UiMb of the bracket frame 44 by screws and/or locks (not shown) or other similar fasteners. 124 is aligned with the bracket frame 44 and secures the lower flexure m to the bracket frame. The opening ^ and 1541 are extended along the x-axis and aligned with the openings 130 and 132 of the lower flexure (2). ★ As such, during assembly of the bracket 18, the lower flexure 124 can be positioned along the bracket frame 44, as shown in FIG. 7, and the screws and/or pins can be inserted through the bracket frame 44. Opening the opening and (10) and through the openings 13 and 132 of the lower flexure m to secure the central segment m (shown above in Figure 6) to the bracket frame... The base portions 68 and 78 can be positioned to The bracket frame-up and the arms of the lower bellows 124 can be fastened to the base portions 68 and 78. In this case, the lower flex 24 is fastened between the bracket frame 44 and the base portions 68 and 78, thereby being framed from the bracket. Knife Support Base Portions 68 and 78» As discussed above, the upper flexure "" (shown above in Figures 3 and 4) @ further supports the base portion 78 〇 20 from the bracket "4" 201236883 Arms 1 28a through 128d are each configured to flex upwardly, downwardly, or combine upwardly and downwardly with respect to bracket frame 44 along a vertical z-axis, with arms 128a and 128c being secured thereto (fastened to base portion 68) ) can flex together and the arms 128b and 128d (fastened to the base portion 78) can flex together. Thus the 'arms 128a and 128c (along with the flexures 106 of the upper flexure 88 as shown in FIG. 4) allow the socket 46 and the print head 36 to move up and down relative to the carriage frame 44 (via the voice coil) Agency 52). These couplings also prevent movement of the socket 46 and printhead 36 relative to the carriage frame 44 in the horizontal x_y plane, as well as preventing roll, pitch and yaw movements. Similarly, arms 1281) and 128d (along with the flex segments 1〇8 of the upper flexure 88, shown in Figure 4) allow the socket and printhead to "move up and down relative to the carriage frame 44 (via The voice coil mechanism 54). These couplings also prevent the socket 48 and the print head 42 from being in the horizontal x_y plane relative to the (4) of the bracket 44, and preventing rolling movement, material movement and partial movement. Sockets 46 and 48 provide one of three connection points to the flexure (i.e., 'upper flexure 88 and lower flexure 124') to illustrate 'but (four) 18 or may include additional flexures and/or additional attachment points to The advancement prevents the sockets 46 and 48 from moving relative to the carriage frame 44 in a horizontal xy plane. For example, the bracket 18 may alternatively include one for each of the sockets and an upper deflection and a pair of lower deflections a portion that operatively fastens each of the upper flexures and the lower flexures to the bracket frame 44. This situation provides four attachment points per socket, thereby preventing horizontal movement while allowing for Moved by voice coil mechanism 52 and "controlled vertical 21 201236883. In an alternative embodiment, one or both of the upper flex P 88 and the lower flexure 124 can be replaced with an alternative mechanism configured to base the base portions 68 and 78 from the bracket The frame 44 is suspended while also preventing or restricting movement of the base portions 68 and 78 relative to the pallet 44 in the horizontal xy plane (and preventing rolling, pitching, and yaw movement). For example, the upper flexure 88 can be replaced with a rigid member, and the more rigid member pivotally interconnects the base portions 68 and 78 with the bracket frame 44 in a lap-on or lever-based manner. In this embodiment t, the rigid member can be pivotally coupled to the bracket frame at the location of the screw (shown in Figure 4), such as by pin engagement, and then at the screws 112 and 116 (Fig. 4 The tongue members m and 114 of the base portions 68 and 78 are fastened to the rigid member (e.g., pivotally fastened) at the position shown. Thus, the voice coil mechanism 52 can extend the socket 46 and the print head 36' as the voice coil mechanism 54 lowers the toggle socket 48 and the print head 42. This condition causes the hard f member to pivot around the rigid member and the bracket frame 44. The swivel joint pivots. This pivoting action allows the print heads % and 42 to move vertically. The same also prevents or limits the movement of the print heads % and C in the horizontal x-y plane. 44' and are connected to the base portion 68 114, respectively. This configuration allows the print head 3 6 and in still other alternative embodiments, the pair of independent rigid members of the bracket are pivotally coupled to the bracket frame. In other alternative embodiments, the rigid member can be used independently The rigid member replacement and 78 tongue members 110 and 42 are independent of each other to the toggle. The 1 8 may include a vertical linear bearing 22 201236883 to prevent or limit the movement of the base portions 68 and 78 relative to the carriage frame 44 while also allowing vertical movement. As indicated by the steps, the bracket frame 44 is also included in the base portion pair opening 156. Only: the opening Μ and the second middle portion below the base portion 78, the opening 154 and the single opening 156 can be seen in the first opening 154 of FIG. 7 and the 156 is hidden in the arm 128c of the lower flex portion 124. under. As discussed below, 'openings 154 and 156 can be connected (10) like fasteners (not shown) for fastening bracket frame 44 staples 59 to bracket 1 "shown in Figure 1", wherein the screws can pass through the base Portions 68 and 78 are inserted into openings 154 and 156. Figure 8 illustrates the firing of sockets 46 and 48 by θ-ring mechanisms 52 and 54 using a gusset technique. The mechanism 52 includes a front panel 158 and the voice coil mechanism 54 includes a vvc; in the illustrated embodiment, the front panel 15 WO is provided in a single-small edge, the single panel extending across the voice coil mechanism ) 2 & 5 4 ] Iff &gt; f mesh, 1 n # fine is fastened to the bracket frame 44 by screws 161 or other similar fasteners. As discussed below, the front plates 158 and 160 are used for retention. The ferromagnetic plate of the magnet assembly 52&amp;S4-, v (not shown in Fig. 8). In the second example shown in Fig. 8, the print head 42 and the socket 48 are positioned vertically. The lower axis is lower than the height of the print head 36 and the socket 46. This case is illustrated by the relative heights of the sharp points 62a and 66a, and the tip 62a of the 位于 is located at the ancient time - 137 The degree 162 and the tip 66a are at the descending height 164. Thus the J print head 42 is in an active state for squeezing the support material and the print is qra '36 in a passive state, in this passive state column 23 201236883 print head 3 6 does not squeeze the material of the part. The appropriate distance between the two (called meters, which is particularly suitable for the distance of 3. 〇 mm, and which is more special. 3 mm to about 2.0 mm. Height 162 and the descending height ι64 distance 165) includes a range of at least about 毫5 millimeters to 165. The range of 165 millimeters to about a suitable distance 165 is about 1 due to expected changes known to those skilled in the art (eg, amounts) The term "about" and "substantial" are used herein to refer to measurable values and ranges. The raised height relative to the tip 66a prevents (above) the upper tip 62a from contacting the 3D part 24 (shown in Figure 1) as the carriage 18 moves back and forth over the horizontal xy plane of the building chamber 12 or The fulcrum structure 26 (the layer has been formed as shown in Fig. 1. Fig. 9 is a rear view of the print head assembly 43, which illustrates the simultaneous printing of the print head 36 from the raised sorghum 162 to the lower toggle and will The print head 42 is raised from the lowered height 164 to the toggle, as illustrated by arrows 16 仏 and 16 。. When the socket 48 and the print head 42 are in a descending active state (as shown in Figure 8 above), the upper deflection The flexure segment 108 of the portion 88 and the lower flexure. The arms 12 8b and I28d of P 124 (shown above in Figures 5 to 7) /. The vertical z-axis is deflected downward. Accordingly, when the socket 46 and When the print head rest is in the elevated passive state, the flexure segments 1〇6 of the upper flexure 88 and the arms 128a and 128c (shown in Figures 5-7) of the lower flexure 124 are undeflected and The upper flex portion 88 and the lower flex portion 124 thus limit the sockets 46 and 48 and the print heads % and 42 in the upward and downward directions of the substantially straight z-axis. Movement relative to the carriage frame μ 24 201236883. Upon completion of a given layer of support structure 26, controller 28 (shown in Figure i) may instruct voice coil mechanism 54 to position socket 48 and print head 42 along the vertical z-axis The self-reducing height 164 is raised upward to a raised height 162 (or other suitable elevated height along the vertical z-axis) as illustrated by arrow 16 。. The flexure segment 108 and the lower flexure 124 of the upper flexure 88 The arms 128b and 128d are thus flexed upwardly together with the socket 48 and the print head 42 to achieve an undeflected state and a horizontal state. The controller 28 can also indicate that the voice coil mechanism 52 will position the socket 46 and the print head 36 / alpha vertical z-axis. From the raised height 162 down to a descending height 164 (or other suitable descending height along the vertical z-axis), as illustrated by arrows 166 &amp; the flexure segment 1 and the lower flexure j 24 of the upper flexure 88 The arms 128a and 128c are thus deflected downwardly along with the socket 46 and the print head 36. At this point in the build process, the print head 36 is in an active state for extruding the part material and the print head 42 is at Passive state in which the print head 42 does not squeeze the support member The raised height of the tip 66a relative to the tip 62a prevents the tip 66a from contacting the formed layer of the part or structure #26 when the carriage 18 is moved back and forth over the horizontal x_y plane above the build chamber to 12. Upon completion of the 3D part After a given layer of 24, controller 28 can then privately display voice coil mechanism 52 to raise socket 46 and printhead 36 up from the descending height 164 along the vertical z-axis to a raised height 162 (or other along the vertical z-axis). Suitable for promotion.) The controller 28 can also instruct the voice coil mechanism 54 25 201236883 to lower the socket 48 and the print head 42 from the raised height i62 to the descending height 164 along the vertical z-axis (or other suitable descending height along the vertical 2 axes. The print head 42 is set back to the descending active state and the print head 36 is set back to the elevated passive state. The print heads 36 and 42 can then continue to be active and passive by using the voice coil mechanism μ and 54. The toggles are interchangeable between states, wherein the movement of the print heads 36 and 42 is limited by the upper flexure 88 and the lower flexure m to a direction substantially along the vertical z-axis. In an alternative embodiment, The toggle processing procedure is performed by using a single-voice coil mechanism. For example, the print head 36 can be fixed at a given height (the voice coil mechanism 52 can be omitted) and the voice coil mechanism 54 can cause the print head 42 to Moving between the descending height and the raised height 'the descending height and the material height are respectively below and above the fixed height H: fixed height. Then the riser 14 can be raised and lowered during the toggle handling procedure to accommodate the print head 36 and 42 different heights. However, two voice coil mechanisms (ie, voice coils) The use of structures 52 and 54) allows the apex positions of the print heads 36 and 42 to be independently calibrated (i.e., at the large ends 62a and 66a), such as when it is desired to replace the print heads 26 and 42 during the build execution period. In one of the ways, as further shown in Fig. 9, the voice coil mechanism 52 includes a rear plate 167 and the voice coil mechanism 54 includes a rear plate 168. In the illustrated embodiment, the rear plate 167^168 is also provided in the form of a single plate. The single plate extends across the voice coil mechanism and the rear side of the body 54 and is fastened to the bracket frame 44 by screws 丨6 9 or other similar fasteners. The rear plates 167 and 168 are retained for use with the front plates 158 and 16〇. The ferromagnetic plates of the magnet assembly of the voice coil mechanisms 52 and 54 (not shown in Fig. 9 26 201236883). Figs. 10 to 12 illustrate the bracket frame 44 and the sockets 46 and 48, in which the print head 36 and 42. Control board 50 and cooling units % and 58. As shown in Figure 10, the base portion 68 of the socket 46 has dimensions configured to receive and retain portions of the queen assembly 60. Similarly, the base of the socket 48 The seat portion 78 has a size that is configured to receive and retain the portion of the Kunse assembly μ. Base portions 68 and 78 Vent openings 17 and 172 are provided, and vent openings 170 and 172 are openings through transverse walls of base portions 68 and 78. External ventilation π openings 17G and 172 are allowed to be supplied from cooling units 56 and 58 respectively (above The air guiding print heads 36 and 42 shown in Figures 2, 3, 5 and 8 include inner vent openings 1 70 and 1 72 facing each other to allow the base portions 68 and π to be identical. The single-base portion is allowed to be used for use as the base portion Μ and 7 曰 8. The cover 8 〇 is depicted in Figure 10 as being open. As shown, the cover 80 also includes a bridging member 173 that connects the parallel tabs of the pinch actuator %. The bridging member 173 is configured to be squeezed at the pinch actuator % thereby allowing the locking clip 84 to be disconnected from the base portion 78. The cover 8 also includes a circuit board 174 that is secured to the inner surface of the cover 80 by screws 176 or other similar fasteners. Circuit board 174 is a printed circuit board or other similar device that is coupled to electronic interface 96 (shown in Figures 2 through 4 and 9) and includes electrical contacts 178. As will be described hereinafter, the electrical contact i 78 is configured to interface with the printhead 42 when the printhead 42 is inserted into the base portion 27 201236883 78 and the cover 8 is closed. This situation allows electrical power and communication to be relayed to print head 42 and control board 5 and to relay electrical power and communication between print head 42 and control board 5 (via circuit board 1 74, electronic interface 96 and power) Contact 1 78). As discussed below, the cover 7A includes similar configurations for relaying electrical power and communication to the printhead 36 and control board 50 and relaying electrical power and communication between the printhead 36 and the control board 5A. In alternative embodiments, different types of circuits (such as 'one or more flexible circuits') may be used to replace the circuit board 174 and the corresponding circuit board of the cover 7". In these embodiments, the flexible circuit may Directly connected between the control board 50 and the covers 70 and 8 (i.e., the electronic interfaces 94 and 96 can be omitted). The covers 70 and 80 also include recessed lips 18 and 182 with the female lip 180 disposed between the locking clips 74 and the female lip 182 disposed between the locking clips 84. As illustrated above in Figures 2, 3 and 8, the concave lips 180 and 182 have been configured to "and insert" the base portion 6 8 and 7 with the print head 6 The mating portions 68 and 78 can each include - or a plurality of alignment features configured to align with the print head 36 and the "reciprocal alignment features" Hehe. For example, base portion 68 includes an alignment cone m' and base portion 78 includes an alignment cone 186. The alignment cones 184 and 186 are upwardly projecting, and the upward projections are coupled with reciprocating grooves (not shown in Fig. 10 or Fig. u) in the print heads 36 and 42 for providing three point alignment. The pedestal 68 also includes a slot 188 through which the screw (10) can extend to secure the lower flexure 124 (Fig. 5 to Fig. 28 201236883) to the base portion 68. Similarly, the base portion 78 also includes a slot 190 4 that can extend through the slot 9 to secure the lower portion 1 ^ to the base portion 78. When the field covers 70 and 80 are closed, the print heads 36 and 42 are pressed down into the base. The P-knives 68 and 78 are fully engaged with the alignment cones 184 and 186. In this case, the print heads 36 and 42 are fastened to the socket (10) and the core and prevent horizontal and vertical movement of the print heads 36 and 42 relative to the sockets 68 and 78, respectively (and prevention of rolling, pitching and yaw movements). In an alternative implementation, the print heads 36 & 42 may include alignment cones and the base portions 68 and 78 may include reciprocating grooves. As further shown in FIG. 10, the base portion 68 includes a pair of bottom plate openings 192 and The base portion &amp; 78 &amp; includes a pair of bottom plate openings σ 194 (only the single bottom plate opening 192 and the single bottom plate opening σ 194 are fully visible in the plan): the bottom plate opening 192*194 and the opening of the bracket frame 44 and 156 Alignment (shown in circle 7). Base plate openings 192 and 194 provide access points for accessing screws or other fasteners into openings (5) and 156 for flexing by upper flexure 88 and lower portion The bitter frame 24 secures the bracket frame 44 to the bracket 16 (shown above in Figure 1) after the bracket frame 44 supports the socket 46. This is allowed by allowing the bracket 18 to be mounted to the bracket 16 The bracket 18 is assembled to reduce the time and effort required to secure the bracket 18 to the bracket 16. 68 and 78 also include a bottom plate gap 196 which is a top-down opening in the bottom plate of the base portion 6...8. The lower extending portions m and 120 can pass through the bottom plate gap from above... 29 201236883 and 198 Thus, the voice coils (not shown) of the voice coil mechanisms 52 and 54 can be inserted through the floor gaps 196 and 198 into the lower extensions ι 8 and 120 to mount the voice coils in the lower extensions 118 and 12A. As shown in FIG. 11, base portions 68 and 78 also include rear wall openings 200 and 202, which are u-shaped openings configured to align with the print head (the rear wall opening 202 is partially visible in Figure 1〇). As discussed below, the control board 50 (shown above in Figures 2 to 5, 8 and 9) also includes encoder sensors 2〇4 and 2〇6 (in the figure) η is illustrated by a broken line), the encoder sensors are located adjacent to the rear wall openings 200 and 202, respectively, and are accessible through the rear wall openings 2〇〇 and 2〇2. For the encoder sensor Examples of suitable sensors for 204 and 206 include a rotary Hall sensor (eg, a 2D Hall sensor) and the like. Figure 12 is a side elevational view of the socket 46 illustrating the locking engagement between the base portion 68 of the socket village and the cover 70. As discussed above, the sockets 4...8 are identical to one another in the illustrated embodiment. The following side view of the socket 亦 is also applicable to the socket 48. As shown in Fig. 12, the 'cover 7' includes a bridging member 208 that connects the parallel tongues of the pinch actuator %. The bridging member 2〇8 is equipped Actuation... deflection when squeezed, thereby allowing the lock to be disconnected from the base = 68. As further shown, the front side of the base portion 68 includes a pair: a hook and a beveled surface 212 (only a single hook 21 and a single-sloping surface 212 are shown in Figure 12). The lock fishing 21 is a feature cover of the base portion 68. The lock clip 74 of the cover 7 is engaged with the features to lock the cover 70 to the base portion 68. 30 201236883 The user can open the cover 7 by pressing the pinch, and the double action 76, as illustrated by arrow 214. Due to the bridging member 2() 8, this situation causes the lock to be deflected in the direction of the arrow 216, wherein the deflection releases the lock self-locking hook 212. The release of the lock inflammation 74 causes the cover 7 to be unlocked from the base portion. This condition allows the cover 70 to be opened by the frame hinge member 72, as illustrated by arrows 2丨8. After inserting or otherwise loading the printhead 36 into the base portion 68, 'Usage| can then be closed by pivoting the cover 7 about the hinge link 72 in the opposite direction of the arrow 218 7〇. When the locking clip 74 of the cover 70 reaches the beveled surface 212, the incremental slope of the beveled surface 212 in the direction along the y-axis incrementally biases the locking clip 74 in the direction of arrow 2i6 (to actuate with the squeeze pinch) The manner of the means 76 is similar to that of the locking hooks 21 〇 after the passage of the inclined surface 212, thereby locking the cover 70 against the base portion 68. When closed and locked by the lock clip 74 and the locking hook 210, the socket 46 securely locks and holds the print head 36 in the following manner: preventing the print head 36 from moving relative to the socket 46 in any direction. As discussed above, this configuration is suitable for preventing unintentional horizontal and vertical shifts as well as preventing roll, pitch and yaw movements. Figure 13 is a cross-sectional view taken from the wear surface 13-13 of Figure 11, which illustrates the voice coil mechanism 52 and the optical encoder assembly 220. As shown, the carriage 18 includes an optical encoder assembly 220 that is a reflective optical encoder for the socket 46 for detecting upward and downward movement of the base portion 68. The bracket 18 also includes a second optical encoder assembly 31 201236883 (not shown) that is always used for the reflection of the socket 48 for detecting the upward and downward movement of the base portion 78. Optical encoder. Thus, optical encoder assembly 220 measures the vertical position of receptacle 46 and printhead 36, and second optical encoder assembly measures the vertical position of receptacle 48 and printhead 42. Examples of suitable optical encoder assemblies for optical encoder assembly 220 and second optical encoder assembly include those optical encoder assemblies disclosed in the following application: Batche丨der entitled "Incremental U.S. Provisional Patent Application No. 61/3 12,737. The optical sensor assembly 22A includes a sensor array 122a and a sensor target 222. As discussed above, the sensor array 122a is held on the front surface of the control board 5 and includes knife electronics (e.g., illuminators, photoreceptors, and processors) for operating the optical sensor assembly 220. The sensor target 222 is a panel that is fastened to the rear side of the base portion 68. In the illustrated embodiment, the sensor target 222 includes a reflective or light colored surface (eg, a reflective metal foil, a frog mirror, and the like) and a non-reflective or dark surface or opening, wherein the reflective surface is located at a non-reflective or non-reflective surface Above the reflective surface or opening or below the non-reflective surface or opening. In either configuration, the position of the receptacle 40 along the vertical z-axis can be determined based on the position of the surface of the sensor target 222 relative to the sensor array 1 22a. The second optical encoder assembly for the socket 48 can function in the same manner as the optical encoder assembly 220. As discussed above, the sensor array 122b (shown in Figure 5) is held on the front surface of the control board 5, 32 201236883 and includes blade electronics for operating the second optical sensor assembly (eg, 'lighting' , photoreceptor and processor). The second optical encoder assembly also includes a sensor target (not shown) fastened to the rear side of the base portion 78. The position of the socket 48 along the vertical z-axis can thereby be based on the surface relative to the sensor target. Determined by the position of the detector array 122b. As further shown in FIG. 13, the voice coil mechanism 52 includes upper magnets 224 and 226 and lower magnets 228 and 230, which are two sets of magnets disposed between the front plate 158 and the rear plate 167. The upper magnet 224 and the lower magnet 228 may be fastened to the front plate 158 such that the upper magnet 224 is vertically above the lower magnet 228' and the upper magnet 226 and the lower magnet 230 may be fastened to the rear plate 167' such that the upper magnet 226 is located vertically above the lower magnet 230. The upper magnets 224 and 226 are oriented to produce a magnetic field having a field line above the first direction (e.g., in the direction of arrow 23 la), and the upper magnetic field can be closed via the rear plate 167. The lower magnets 228 and 230 are oriented to produce a lower magnetic field having field lines oriented in a second direction (eg, in the direction of arrow 23 1 b), the polarity of the field lines being opposite to the polarity of the upper magnetic field, and The lower magnetic field can be closed via the front plate 158. The upper magnets 224 and 226 and the lower magnets 228 and 230 are alternately positioned in the reciprocating orientation of the two magnets such that the upper magnetic field extends in the direction of the arrow 231b and the lower magnetic field extends in the direction of the arrow 231 &amp; As shown, the upper magnets 224 and 226 face each other, and the lower magnets 228 and 230 face each other. In the illustrated embodiment, the front plate 158, the rear plate 33 201236883 167, the upper magnets 2〇4 and 2〇6, and the lower magnets 2〇8 and 21〇 are held by the bracket frame 44 and do not move with the socket 46. . The voice coil mechanism also includes a voice coil 232 that is a coil or other roll assembly that is fastened to the lower extension portion 118 of the socket 46 and supported by the lower extension portion 118 of the socket 46. This situation allows the socket 46 to move with the voice coil 232 relative to the carriage frame 44. Figure 14 is a cross-sectional circle taken from section 14_14 of Figure 12. As shown in FIG. 5, the voice coil mechanism 54 includes an upper magnet 234, a lower magnet 236, and a magnet (not shown) corresponding to the magnets 226 and 230 (shown in FIG. 13). These magnets are disposed on the front plate 160 and Between the back plates 168 (shown above in Figure 9). Thus, in the illustrated embodiment, the front panel 16A, the rear panel 168, the upper magnet 234, the lower magnet 236, and the respective rear magnets are held by the bracket frame 44 and do not move with the receptacle 48. The voice coil mechanism w includes a voice coil 238 that is a second coil or other roll assembly that is fastened to the lower extension portion 120 of the socket 48 and supported by the lower extension portion 12 of the socket 48, thereby allowing the socket 48 moves with the voice coil 238 relative to the carriage frame 44. In the illustrated embodiment, the I-ring mechanisms 52 and 54 can act as a voice coil actuator 'where the socket 48 is illustrated in FIG. 14 as being at a vertical elevation relative to the socket ( (corresponding to the above View shown in 8). Thus, with respect to the voice coil mechanism 52, the current can be induced to the upper or lower toggle socket 46 (and the print head 36) via the voice coil 232, the upward or downward direction of which depends on the current through the voice coil 232. The direction of rotation. In particular, the direction of movement is determined by the force applied to the item m. 34 201236883 specifies that the direction of movement is substantially at right angles to the direction of rotation of the current induced via the voice coil 232 and the generated magnetic field. For example, if the current passes in the first direction of rotation about the voice coil 232, the magnetic field generated by the upper magnets 224 and 226 and the lower magnets 228 and 230 forces the voice coil 232 upward relative to the carriage frame 44. Because the voice coil 232 is fastened to the lower extension portion 118 of the socket 46, the upward force on the voice coil 232 correspondingly forces the socket 46 and the print head 36 to move upward relative to the carriage frame 44. Or 'if the current passes in the second and opposite rotational directions around the voice coil 232, the magnetic fields generated by the upper magnets 224 and 226 and the lower magnets 228 and 230 force the voice coil 232 downward, thereby enabling the socket 46 and printing The head 36 moves downward relative to the carriage frame 44. The voice coil mechanism 54 can function in the same manner as the voice coil mechanism 52 to cause the socket 48 and the print head 42 to move up and down relative to the carriage frame 44 based on the current induced via the voice coil 238. The use of the voice coils 232 and 238 in this manner provides fine positioning control of the vertical movement of the sockets 46 and 48 independently of each other. As discussed above, fine positioning control is required to maintain proper vertical positioning of the print heads 36 and 42. In addition, the voice coil mechanisms 52 and 54 may have additional utility in addition to the financial print heads 36 and 42 between the descending active state and the elevated passive state. For example, in some embodiments, the voice coil mechanisms Μ and Μ can each be used to compensate for possible backlash in the coarse ... positioner of the bracket for the platen 14 (shown in Figure 1). This locator backlash may occur due to frictional resistance in the mechanical mating features of the bracket for the pressure plate 14 0 35 201236883 Furthermore, the voice coil mechanisms 52 and 54 can be used in the following applications: wherein the 印J print head 36 and 42 may require rapid vertical acceleration, such as when reaching the end of the tool path. For example, when the print head % reaches one end of the tool path and stops squeezing, the voice coil mechanism 52 can quickly interrupt the print head 36 to the upper toggle (eg, at about 3") a. The extruded material string of the apex of the print head 36. The voice coil mechanism 54 can function in a similar manner. In an alternative embodiment, the components of the voice coil mechanism 52 &amp; 54 held by the lower extension portions 118 and 120 can be Variations. For example, in one embodiment 'the front plate i 58 and the rear plate 167 can be held by the lower extension portion ii 8 , the neodymium magnets 224 and 226 and the lower magnets 228 and 230, thereby allowing such components Moving with the socket 46. In this embodiment, the voice coil 232 can then be held by the cradle frame 44. A similar configuration can be used for the voice coil mechanism 54. In an additional alternative embodiment, the voice coil mechanisms 52 and 54 Or both or both may comprise a magnetic fluid or other similar composition having small size ferromagnetic or ferrimagnetic particles suspended in a carrier liquid (for example, water and an organic solvent). Figure 8 and Figure 9) Refer to the toggle section discussed above (see Supporting the knot) After a given layer of 26, controller 28 can instruct voice coil mechanism 54 to raise socket 48 and printhead 42 upwardly from the descending height 164 along the vertical z-axis. To accomplish this, controller 28 can indicate the bracket ( The current is induced via the voice coil 238 in the first-rotation direction via the control board 50). The magnetic field around the voice coil 238 returns the voice coil 238 and the socket 48 (and the print head 42) upward, as illustrated by arrow 16 。. 201236883 The flexure segment i〇8 of the upper flexure 88 and the arms 128b and 128d of the lower flexure ι24 are thus upwardly slid together with the socket 48 and the print head 42 to reach an undeflected state and a horizontal state. Engagement between portions 68 and 78 and bracket frame 44 may also define an upper hard stop and a lower hard stop (i.e., a physical stop) at elevated height 162 and lowered height 164. For example, The base portion 68 (and/or the lower extension portion 11 8 ) can be raised upward until it contacts the downwardly facing member of the bracket frame 44 (corresponding to the riser 162), and the base portion 68 can be / or the lower extension portion 11 8 ) descends downward until it contacts the upward facing member of the bracket frame 44 (corresponding Similarly, the base portion 78 (and/or the lower extension portion 12A) can be raised upward until it contacts the downwardly facing member of the bracket frame 44 (corresponding to the raised height 162). The base portion 78 (and/or the lower extension portion 120) can be lowered downward until it contacts the upwardly facing member of the bracket frame 44 (corresponding to the descending height 164). Thus, the position of the hard stop can correspond to Further vertical movement of the print head 36 or 42 above the raised height 162 or below the lowered height 164 is prevented. Thus, when the hard stop for the upper portion of the base portion 78 is reached, the control panel 5 can maintain the strength of the current through = 圏 238. This condition holds the base portion 78 against the upper hard stop and maintains the desired height (e.g., raised height M2). In addition, a second optical encoder assembly (with sensor array 222b, shown in Figure 5) for receptacle 48 can measure the vertical position of receptacle 48 and printhead 42. Comparing this situation with a servo motor based mechanism, in a servo motor based mechanism, the socket 48 will be servoed to a particular vertical position 37 201236883 ' followed by encoder measurement). The amount of energy, such as for maintaining positioning and for positioning (rather than moving to the hard stop to measure the vertical position, can be used for multiple functions by measuring the signal-like voice coil mechanism from the second optical encoder assembly. 4, maintaining a strange height along the vertical z-axis. The controller 28 can also instruct the voice coil mechanism 52 to lower the socket 46 and the print head 2 downward from the raised height 162 along the vertical z-axis. In detail, the controller 28 The carriage 18 can be instructed (via the control panel 5A) to induce current in the first direction of rotation via the voice coil 232. The magnetic field around the voice coil 232 forces the voice coil 232 and the insertion of $46 (and the print head 36) downward, such as Illustrated by the arrow coffee. The flexure segment 106 of the upper flexure 88 and the arm portion 128c of the lower flexure 124 are thus pivoted together with the socket 46 and the printhead %. When reached for the base portion 68 The optical control board 50 maintains the strength of the current through the voice coil 232 when the lower portion is hard-wired. This situation will: the seat portion 68 is held against the lower hard stop and remains as expected high = [for example, ' The height is lowered 164). In addition, the optical encoder assembly 2 measures the vertical position of the socket 46 and the print head. The measured vertical position can also be used for a variety of functions, such as for maintaining positioning and for maintaining a constant height along the vertical z-axis by servoing the voice coil mechanism $2 with the measured signal from the first optical encoder assembly. . After completing a given layer of the 3D part 24, the controller 28 can then instruct the voice coil mechanism 52 to raise the socket 46 and the print head 36 from the downward direction 164 to the south along the vertical z-axis. For this purpose, the controller μ can produce eight brackets 18 (via the control board 50) via the voice coil 232 in a second direction of rotation opposite the first direction of rotation of the current 38 201236883 flow previously applied to the voice coil 232 Induced current. The magnetic field around the voice coil 232 thus forces the voice coil 2 i 2 and the socket 46 (and the print head 36) upward. The flexure segments 1〇6 of the upper flexure 88 and the arms 128a and 128c of the lower flexure 124 are thus flexed upwardly together with the socket 46 and the printhead 36 to achieve an undeflected state and a horizontal state. When the hard stop for the upper portion of the base portion 68 is reached, the control panel 5 can maintain the strength of the current through the voice coil. "This situation holds the base portion 68 against the upper hard stop and maintains The expected height (eg, height 162). In addition, the optical encoder assembly 220 can measure the vertical position of the socket 46 and the print head 36. Accordingly, the controller 28 can also instruct the voice coil mechanism 54 to lower the socket 48 and the print head 42 downward from the raised height 162 along the vertical axis. The controller 28 can instruct the carriage 18 (via the control panel 5A) to induce current via the voice coil 238 in a second direction of rotation that is opposite the first direction of rotation of the current previously applied to the voice coil 238. The magnetic field around the voice coil 238 thus forces the voice coil 238 and the socket 48 (and the print head 42) downward. The flexure segment 108 of the upper flexure 88 and the arm 128b of the lower flexure 124 and! The 28d thus deflects downwards along with the socket 48 and the print head 42. The control panel 5 can maintain the strength of the current through the voice coil 238 when it reaches the hard stop for the lower portion of the base portion 78. This condition holds the base portion 68 against the lower hard stop and maintains the desired height (e.g., &apos;descent height 164). Additionally, the second optical semaphore assembly can measure the vertical position of the socket 48 and the print head 42. 39 201236883

歸因於音圈機構52及M ^ 54 ^ π * 之獨立刼作,音圈機構52 及Μ可同時以往復方 需要時) * 6及48升高及下降(在 *要時)。此情形減少於槿馇 4 、 執仃之間肘節列印頭36及 42所尚的時間。此外,音 邻接“。 日圏機構52及54之組合連同上 4視曲部88及下部撓曲邱彳 部24 一起提供對插座46及48 垂直移動之精密控制,同時亦防止插座“ 列印頭36及42)相對於杯加# ^ ,㈣# 一 亍於托木框44之無意水平移動。此 月/ ^系統1〇構建具有高解析度特徵之3D零件24 及支撑結構2 6,同時亦允,六且 允才谷易地將列印頭36及42移 除且用新的列印頭36及42替換列印頭36及42。 圖15說㈣於將列印頭36插人或以其他方式裝載至 插座46中之處理程序,此處理程序亦可應用於列印頭 42及插座48。如所示,罩蓋7G包括電路板24〇,電路 板240係藉由螺針⑷或其他類似扣件而緊固至罩蓋7〇 之内表面。電路板240為搞接至電子界面94(圖2至圖 圖中所7F )之印刷電路板或其他類似裝置,且包 括電接點244。電接點244經配置以在將列印頭36插入 基座部分68中且罩蓋7〇閉合時與列印頭%界接。此情 形允許以與針對電路板i 74情況(圖i〇及圖η中所示) 相同之方式將電功率及通信中繼至列印頭36及控制板 50及在列印頭36與控制板5〇之間中繼電功率及通信 (經由電路板240、電子界面94及電接點244)。如上文 所陳述’在替代性實施例中,可用不同類型之電路(諸 如,或夕個可撓性電路)替換電路板24〇。在此等實 40 201236883 施例中,可撓性電路可直接連接於控制板5 0與罩蓋7 0 之間(亦即’可省略電子界面94 )。 如圖1 5中進一步所示,列印頭36之匣式總成60包括 外殼罩246及外殼體248,外殼罩246及外殼體248中 之每一者可由一或多種金屬及/或塑膠材料模製或澆濤 而成。外殼罩246藉由閂鎖250而緊固至外殼體248, 閃鎖與外殼體248之夾片252嚙合以用於組裝列印頭 36 °外殼罩包括電氣埠254、壓痕256及導管埠258 及 260。 電氣埠254為穿過外殼罩246之開口,該等開口提供 對Ε式總成ό〇内之電路板(未圖示於圖15中)之接入。 备插座46之罩蓋7〇閉合時,電接點244插入穿過電氣 埠254中之一者以嚙合列印頭36之電路板。此配置將電 功率及通彳s十繼至電路板24〇及列印頭36及在電路板 240與列印頭3 6之間中繼電功率及通信。 電氣埠254。 在所示κ轭例中,電氣埠2 5 4經配置以提供對多個電 (例如電接點242 )之接入,且適應具有多個電 接點之電路板(例如,電路板240 )。在-替代性實施例 中’外殼罩246可包括經配置以收納電接點244之單一 壓痕256為外殼罩 由插座4 6保持列印頭 的幾何形狀。舉例而言, 插入廢痕256中, 2之6之面向下之壓痕,此壓痕在藉 36時適應罩蓋70之凹式唇部18〇 「,可在罩蓋70閉合時將凹式唇部 此情形輔助將列印頭3 6緊固至插 201236883 座4 6。 導管埠258及260為穿過外殼罩226之開口,該等開 口為零件材料或支撐件材料之導管提供接入。舉例2 言,導管埠258可收納導管34 (圖i中所示),導管34 延伸穿過導管槔258,藉此使導管34沿垂直與液化 器管總成6 2對準。 在所示實施例中,導管埠260為用於列印頭36之未使 用之開口,該開口允許將用於外殼罩246之單—設計用 於鏡像列印頭36及42兩者。因此,對列印頭42,導管 40可延伸穿過導管埠260,且導管埠258可為未使用之 開口。在替代性實施例中,可省略未使用之導管埠(例 如’用於列印頭36之導管埠260)。 外殼體248經配置以擱置於基座部分68之底板上,且 包括懸垂特徵262及通風孔264。懸垂特徵262具有向 下收斂之幾何形狀,且為匣式總成6〇之部分,液化器泵 總成62在列印頭36安裝於插座46中時自此部分向下延 伸。 如上文所示(例如,參見圖2及圖8 ),懸垂特徵262 及列印頭42之相應懸垂特徵具有為彼此之鏡像的向下 收斂之幾何形狀。此情形減少將錯誤列印頭插入給定插 座中之風險。因此,與外殼罩(例如,外殼罩246 )相 比較,外殼體248及列印頭42之相應外殼體為彼此之鏡 像。通風孔264為穿過外殼體248之側壁通風孔,此通 風孔允許來自冷卻單元56及通風口開口 170之氣流進入 42 201236883 列印頭3 6中。 可藉由以下操作來將列印頭3 6插入或以其他方式裝 載至插座46中:將匣式總成60滑入基座部分68中(例 如,如藉由箭頭266指示),直至匣式總成60之後部分 擱置於基座部分68内為止。在插入期間,將對準圓錐體 1 84插入外殼體248之底部往復槽(未圖示於圖15中) 中以提供列印頭36與基座部分68之間的三點對準。當 將匡式總成6 0插入基座部分6 8内時,懸垂特徵2 6 2及 液化器泵總成62向下延伸(例如,如上文於圖2、圖3、 圖5及圖8中所示)。此外,當將匣式總成6〇插入基座 部分68内時,使通風孔264與基座部分68之橫向壁中 之通風口開口 170對準。如上文所陳述,此對準允許冷 卻單元56 (上文於圖2、圖5及圖8中所示)引導氣流 穿過通風口開口 17〇且經由通風孔264引導氣流進入列 印頭3 6中。 在將列印頭36插入基座部分68中之後,可接著使罩 蓋70緊罪基座部分68關閉,如上文所論述。當罩蓋 閉合時,電接點244嚙合列印頭36之電氣埠254中之一 者。此配置將電功率及通信中繼至電路板24〇及列印頭 3^6及在電路24G與列印頭% &lt;間中繼電功率及通 k。此外’當罩蓋70閉合且鎖定至基座部分Μ時匿 式總成60之後部分藉由三點對準而緊固於插座“内, 藉此防止列印頭36相對於插座46之橫向或垂直移動(或 滚動移動、俯仰移冑及偏航移動)。 43 201236883 具有罩蓋及基座部分嚙合 架框44-起使用以藉由 :及48為用於與托 …適插座的實例。在 包括具有搭扣配合機構之多種不同_,搭^人2 用於以防止列印頭…相對於列印頭%及 別插座之移動的方式保持列印頭^及仏 八舉:而言,插座46之基座部分68可包括搭扣配合喷 二印頭36可插入基座部分68中且與基座部分 ^扣配合(例如,藉由自基座部分68之底板之偏置 *)。在此貫施例中,可省略罩i 7〇,且可單獨藉由 基座部分68藉由搭扣配合喷合保持列印帛%,搭扣配 合嚙合防止列印頭36相對於基座部分⑽移動(例如’ 藉由對準圓錐體184)。接著可直接於控制板5〇與列印 頭36之間形成電連接。 如圖16中所示,外殼體248亦包括底表面268、對準 槽270及272、螺釘槽274及後凹穴276,其中後凹穴 276為外殼體248之U形部分,該u形部分經配置以延 伸至基座部分68之U形後壁開口 200 (上文於圖丨丨及 圖15令所示)中。底表面268為搁置於基座部分68之 底板(圖2至圖5及圖7至圖15中所示)上的表面。對 準槽270及272為往復槽,該往復槽與對準圓錐體ι84 (圖10、圖11及圖15中所示)嚙合以形成列印頭36與 基座部分68之間的三點對準。螺釘槽274為經配置以在 螺釘140延伸穿過開口 188(上文於圖10、圖1卜圖14 44 201236883 螺釘140之尖頂的槽。此情形防 插入基座部分68中時干擾三點 及圖15中所示)時收納 止螺釘14 0在列印頭3 6 對準。 除滾動定向、俯仰定向及偏航定向之外,三點對準亦 合意地固定關於x-y_z座標的列印頭36相對於基座部分 68之位置。舉例而言,底表面268與基座部分68之底 板之間的接觸可固定俯仰定向’對準槽270(狹長槽) 與對準圓錐體184中之一者之間的喷合可固定滾較向 及偏航定向’且對準槽272與其他對準圓錐體184之間 的嚙合可固定x_y_z座標。 用於液化器總成294之合適液化器總成之實例(例 如,液化器3 10、細絲管362及擠壓尖頂364 )包括揭示 於以下各申請案中之液化器總成:Swans〇n等人之題為 「用於使用於基於擠壓之添加式製造系統之液化器總成 (Liquefier Assembly For Use In Extrusion-Based Additive Manufacturing Systems)」之美國專利申請案第 12/888,087號;Swanson等人之題為「用於藉由基於擠 壓之添加式製造系統構建三維模型之方法(Meth〇d Fm Building Three-Dimensional Models WithDue to the independent operation of the voice coil mechanism 52 and M ^ 54 ^ π *, the voice coil mechanism 52 and the cymbal can be raised and lowered at the same time as required by the reciprocating side * 6 and 48 (at * when necessary). This situation is reduced by the time required to print heads 36 and 42 between the 槿馇 4 and the knuckle. In addition, the sound abuts ". The combination of the sundial mechanisms 52 and 54 together with the upper 4 curved portion 88 and the lower flexed portion 24 provides precise control of the vertical movement of the sockets 46 and 48 while also preventing the socket "printing head" 36 and 42) Relative to the cup plus #^, (4) # 亍 亍 托 托 托 托 托 托 托 托 托 托 托 托 托 托 托 托 托 托This month / ^ System 1 〇 builds 3D parts 24 and support structure 2 6 with high resolution features, while also allowing, and allowing the print heads 36 and 42 to be removed and using a new print head 36 And 42 replaces the print heads 36 and 42. Figure 15 illustrates (d) the processing procedure for inserting or otherwise loading the print head 36 into the socket 46. This process can also be applied to the print head 42 and the socket 48. As shown, the cover 7G includes a circuit board 24 that is fastened to the inner surface of the cover 7 by a screw (4) or other similar fastener. Circuit board 240 is a printed circuit board or other similar device that interfaces to electronic interface 94 (FIG. 2 to Figure 7F) and includes electrical contacts 244. The electrical contact 244 is configured to interface with the printhead % when the printhead 36 is inserted into the base portion 68 and the cover 7 is closed. This situation allows electrical power and communication to be relayed to print head 36 and control board 50 and to print head 36 and control board 5 in the same manner as for board i 74 (shown in Figures i and n) Electrical power and communication are relayed between (via circuit board 240, electronic interface 94, and electrical contacts 244). As stated above, in an alternative embodiment, the circuit board 24 can be replaced with a different type of circuit (e.g., or a flexible circuit). In this embodiment 40 201236883, the flexible circuit can be directly connected between the control board 50 and the cover 70 (i.e., the electronic interface 94 can be omitted). As further shown in FIG. 15, the jaw assembly 60 of the printhead 36 includes a housing cover 246 and an outer housing 248, each of which may be comprised of one or more metal and/or plastic materials. Molded or poured. The outer casing 246 is secured to the outer casing 248 by a latch 250 that engages the jaw 252 of the outer casing 248 for assembly of the printhead 36. The outer casing includes an electrical raft 254, an indentation 256, and a conduit 258. And 260. The electrical turns 254 are openings through the outer casing 246 which provide access to a circuit board (not shown in Figure 15) within the jaw assembly. When the cover 7 of the spare socket 46 is closed, the electrical contacts 244 are inserted through one of the electrical turns 254 to engage the circuit board of the printhead 36. This configuration relays power and communication between the circuit board 24 and the print head 36 and between the circuit board 240 and the print head 36. Electrical 埠 254. In the illustrated yoke example, the electrical 埠 2 5 4 is configured to provide access to a plurality of electrical sources (eg, electrical contacts 242) and to accommodate a circuit board having multiple electrical contacts (eg, circuit board 240) . In an alternative embodiment, the outer casing cover 246 can include a single indentation 256 configured to receive the electrical contacts 244 for the outer casing to retain the printhead geometry from the receptacles 46. For example, the indentation of the 2nd to 6th of the waste mark 256 is inserted, and the indentation is adapted to the concave lip 18" of the cover 70 when it is 36, and can be concave when the cover 70 is closed. The lip assists in securing the print head 36 to the 201236883 seat 46. The conduits 258 and 260 are openings through the outer casing cover 226 that provide access to the conduit of the part material or support material. For example, the conduit 258 can receive a conduit 34 (shown in Figure i) that extends through the conduit 258, thereby aligning the conduit 34 vertically with the liquefier tube assembly 62. In the example, the conduit 260 is an unused opening for the printhead 36 that allows the single-design for the outer casing 246 to be used to mirror both of the printheads 36 and 42. Thus, the printhead 42. The catheter 40 can extend through the catheter hub 260 and the catheter hub 258 can be an unused opening. In an alternative embodiment, the unused catheter cartridge can be omitted (eg, the catheter hub 260 for the printhead 36) The outer casing 248 is configured to rest on the floor of the base portion 68 and includes overhanging features 262 and venting holes 264. The sag feature 262 has a downwardly converging geometry and is part of the cymbal assembly 6 , from which the liquefier pump assembly 62 extends downwardly when the print head 36 is installed in the socket 46. (See, for example, Figures 2 and 8), the depending features of the overhanging feature 262 and the printhead 42 have a downwardly converging geometry that mirrors each other. This reduces the insertion of the erroneous printhead into a given socket. Therefore, the outer casing 248 and the corresponding outer casing of the print head 42 are mirror images of each other as compared to the outer casing cover (e.g., the outer casing cover 246). The venting holes 264 are venting holes through the side walls of the outer casing 248. The aperture allows airflow from the cooling unit 56 and the vent opening 170 to enter the 42 201236883 printhead 36. The printhead 36 can be inserted or otherwise loaded into the socket 46 by: 60 is slid into the base portion 68 (e.g., as indicated by arrow 266) until the portion of the jaw assembly 60 rests within the base portion 68. During insertion, the alignment cone 1 84 is inserted into the housing. Reciprocating at the bottom of body 248 (not shown in Figure 15) to provide a three-point alignment between the print head 36 and the base portion 68. When the jaw assembly 60 is inserted into the base portion 68, the overhang feature 26 2 and the liquefier pump assembly 62 extends downward (e.g., as shown above in Figures 2, 3, 5, and 8.) Further, when the jaw assembly 6 is inserted into the base portion 68 Aligning the vent 264 with the vent opening 170 in the lateral wall of the base portion 68. As stated above, this alignment allows the cooling unit 56 (shown above in Figures 2, 5 and 8) The airflow is directed through the vent opening 17 and directs airflow into the printhead 36 via the vents 264. After the print head 36 is inserted into the base portion 68, the cover 70 can then be closed against the base portion 68, as discussed above. When the cover is closed, the electrical contacts 244 engage one of the electrical turns 254 of the printhead 36. This configuration relays electrical power and communication to the board 24 and the print head 3^6 and relays the electrical power and pass k between the circuit 24G and the print head % &lt; In addition, when the cover 70 is closed and locked to the base portion, the portion of the hidden assembly 60 is fastened to the socket by three-point alignment, thereby preventing the print head 36 from being laterally or relative to the socket 46. Vertical movement (or rolling movement, pitch movement and yaw movement). 43 201236883 The cover and base portion engagement frame 44 are used to: and 48 are examples for use with the socket. In the case of including a plurality of different mechanisms with a snap-fit mechanism, the handle 2 is used to prevent the print head from moving relative to the print head % and the movement of the other sockets: The base portion 68 of the socket 46 can include a snap-fit spray head 36 that can be inserted into the base portion 68 and snap-fitted with the base portion (e.g., by offset from the base plate of the base portion 68). In this embodiment, the cover i 7 可 can be omitted, and the stencil % can be held by the snap-fit engagement by the base portion 68 alone, and the snap-fit engagement prevents the print head 36 from being opposite to the base portion. (10) moving (eg 'by aligning the cone 184). Then directly to the control panel 5 and the print head 36 The electrical connection is formed. As shown in FIG. 16, the outer casing 248 also includes a bottom surface 268, alignment slots 270 and 272, a screw slot 274 and a rear pocket 276, wherein the rear pocket 276 is a U-shaped portion of the outer casing 248. The u-shaped portion is configured to extend into the U-shaped rear wall opening 200 of the base portion 68 (shown above in Figures 丨丨 and Figure 15). The bottom surface 268 is the bottom plate resting on the base portion 68 (figure 2 to the surface on the surface shown in Fig. 5 and Fig. 7 to Fig. 15. The alignment grooves 270 and 272 are reciprocating grooves which are aligned with the conical body ι 84 (shown in Figs. 10, 11 and 15). Engage to form a three-point alignment between the printhead 36 and the base portion 68. The screw slot 274 is configured to extend through the opening 188 at the screw 140 (above Figure 10, Figure 1 Figure 14 44 201236883 screw The slot of the apex of 140. In this case, when the insertion into the base portion 68 interferes with three points and as shown in Fig. 15, the receiving screw 14 0 is aligned with the print head 36. Except for the rolling orientation, the pitch orientation and the yaw In addition to the orientation, the three-point alignment also desirably fixes the position of the print head 36 with respect to the x-y_z coordinates relative to the base portion 68. For example, the bottom table The contact between 268 and the bottom plate of base portion 68 can be used to fix the pitch orientation 'alignment groove 270 (slot slot) and the spray between one of the alignment cones 184 to fix the roll alignment and yaw orientation' And the engagement between the alignment slot 272 and the other alignment cones 184 can fix the x_y_z coordinates. Examples of suitable liquefier assemblies for the liquefier assembly 294 (eg, liquefier 3 10, filament tube 362 and extrusion) The pressure apex 364) includes a liquefier assembly disclosed in the following applications: Swans〇n et al., entitled "Liquefier Assembly For Use In for Liquefied Assembly-Based Additive Manufacturing Systems" Extrusion-Based Additive Manufacturing Systems, Inc., U.S. Patent Application Serial No. 12/888,087; by Swanson et al., entitled "Method for Constructing a Three-Dimensional Model by an Extrusion-Based Additive Manufacturing System (Meth〇d Fm Building Three -Dimensional Models With

Extrusion-Based Additive Manufacturing Systems)」之美 國專利申請案第12/888,098號;Batchelder等人之美國 申請公開案第200W0273 122號:Swanson等人之美國專 利第6,〇〇4,124號;Comb之美國專利第6,547,995號; 及LaBossiere等人之美國專利第7,384,255號及第 45 201236883 7,604,470 號。 如上文所論述,列印頭36及42可插入托架1 8之插座 46及48中且與托架18之插座46及48鎖定(且藉此提 供列印頭總成43 接著可控制系統1 0以自列印頭36 及42將零件材料及支撐件材料擠壓並沉積至壓板14Extrusion-Based Additive Manufacturing Systems, Inc., U.S. Patent Application Serial No. 12/888,098; Batchelder et al., U.S. Application Publication No. 200W0273, No.: Swanson et al., U.S. Patent No. 6, No. 4,124; No. 6,547,995; and U.S. Patent Nos. 7,384,255 and 45 201236883 7,604,470 to LaBossiere et al. As discussed above, the print heads 36 and 42 can be inserted into the receptacles 46 and 48 of the cradle 18 and locked with the receptacles 46 and 48 of the cradle 18 (and thereby providing the printhead assembly 43 followed by the controllable system 1 0 extruding and depositing the part material and the support material from the print heads 36 and 42 to the platen 14

上’以使用熔融沉積成型技術以基於層之方式構建3D 模型(例如,3D模型24)及支撐結構(例如,支撐結 構 26) 〇 此外’插座46及48自身按以下方式藉由托架框44 懸掛:允許經由音圈機構52及54進行的插座46及48 (及列印頭36及42 )沿垂直z軸相對於托架框44之受 控移動,同時亦防止插座46及48 (及列印頭36及42 ) 在水平x_y平面上相對於托架框44之移動,以及防止滾 移動俯仰移動及偏航移動。此配置允許音圈機構5 2 按以下方式在下降主動狀態與升高被動狀態之間 肘節插座46及48(及列印頭36及42):獨立於彼此提 供對插座46及48之垂直移動之精密控制。目而,列印 頭總成43適用於構建具有高解析度特徵之3d模型(例 D杈型24 )及支撐結構(例如’支撐結構26 ),同 許可替換地互換多個列印頭(例如,列印頭% 二=戶:陳述’用於與系統i。及列印頭總成43 一起 件材料及支撐件材料包括零件材料細絲及 牙件材料細絲1於構建3D模型“之合適零件材料 46 201236883 包括聚合材料及金屬材料。在一些實施例中,合適成型 材料包括具有非晶形性質之材料,諸如熱塑性材料、非 晶形金屬材料及上述材料之組合。 用於構建支撐結構26之合適支撐件材料包括聚合材 料。在一些實施例中,合適支撐件材料包括具有非晶形 性質之材料(例如,熱塑性材料)且此等材料可在構建 D模型24及支撐結構26之後合意地自相應成型材料移 除。 雖然已參考較佳實施例描述本發明,但熟習此項技術 者將認識到’可在不偏離本發明之精神及範疇的情況下 在形式上及細節上作出改變。 【圖式簡單說明】 圖1為溶融沉積成型系統之俯視透視圖,該熔融沉積 成型系統包括本發明之列印頭總成。 圖2為列印頭總成之正視俯視透視圖,該列印頭總成 包 木、—對抽取式列印頭及一對音圈機構。 圖3為列印頭總成之後視俯視透視圖。 圖4為列印頭總成之展開後視俯視透視圖,該圖說明 托采之上部撓曲部。 圖 5為 ’、、列印頭總成之正視仰視透視圖,該圖說明托架 之下部撓曲部。 圖6為拓Λα . 木之下部撓曲部之仰視圖。 圖 7為列£口 - • ρ頭總成之一部分之仰視圖,該圖說明下部 47 201236883 撓曲部與托架之嚙合。 圖8為列£口 π , Ρ碩總成之正視圖,該圖說明列印頭輿 音圈機構之操作。 、’’心珉之 為歹〗印頭總成之後視圖,該圖進一步說立 構之操作。 圖10為無列印頭之托架之正視俯視透視圖。 圖11為托架之正視圖。 圖12為托架之插座之側視圖,該圖說明插座之罩 操作。 之 圆U為取自圖11中 明音圈機構中之一者。 圖14為取自圖12中之截面14 U丨視圖,該圖進 一步說明音圈機構。 圖15為定位於托架之插座上方 J乃叩頭t之一者的 正視俯視透視圖,該圖說明將列印 .^. 碩裝栽至或插入插座 中之處理程序。 圖16為列印頭之仰視圖。 【主要元件符號說明】 10 系 統 14 壓 板 18 列 印頭托架 20a 機 架 22a 機 架 12 構建腔室 16 支架 20 消耗性總成 22 消耗性總成 24 3D零件 48 201236883 26 支撐結構 28 控制器 30 通信線路 31 整流罩 32 容器部分 34 導管 36 列印頭 38 容器部分 40 導管 42 列印頭 43 列印頭總成 44 托架框 46 插座 48 插座 50 控制板 52 音圈機構 54 音圈機構 56 冷卻單元 58 冷卻單元 59 螺釘 60 匣式總成 62 液化器泵總成 62a 尖端 62b 出口通風口 64 匣式總成 66 液化器泵總成 66a 尖端 66b 出口通風口 68 基座部分 70 罩蓋 72 鉸鏈連接件 74 鎖夾 76 捏縮致動器 78 基座部分 80 罩蓋 82 鉸鏈連接件 84 鎖夾 86 捏縮致動器 88 上部撓曲部 89 界面 90 界面 91 界面 92 螺釘 94 電子界面 96 電子界面 98 界面 100 界面 102 螺釘 49 201236883 104a 螺釘 104b 螺釘 104c 螺釘 106 撓曲片段 108 撓曲片段 110 舌片構件 112 螺釘 114 舌片構件 116 螺釘 1 118 下部延伸部分 120 下部延伸部 122a 感測器陣列 分 122b 感測器陣列 124 下部撓曲部 126 中心片段 128a 臂 128b 臂 128c 臂 128d 臂 130 開口 132 開口 134a 開口 134b 開口 134c 開口 134d 開口 136a 銷槽 136b 銷槽 136c 銷槽 136d 銷槽 138 對準銷 140 螺釘 142 對準銷 144 螺釘 146 對準銷 148 螺釘 150 對準銷 152 螺釘 154 開口 154a 底部開口 154b 底部開口 156 開口 158 前板 160 前板 161 螺釘 162 上升高度 164 下降高度 50 201236883 165 距離 166a 箭頭 166b 箭頭 167 後板 168 後板 169 螺釘 170 通風口開口 172 通風口開口 173 橋接構件 174 電路板 176 螺釘 178 電接點 180 凹式唇部 182 凹式唇部 184 對準圓錐體 186 對準圓錐體 188 槽 190 槽 192 底板開口 194 底板開口 196 底板間隙 198 底板間隙 200 後壁開口 202 後壁開口 204 編碼器感測 206 編碼器感測器 器 208 橋接構件 210 鎖釣 212 斜表面 214 箭頭 216 箭頭 218 箭頭 220 光學編碼器 222 感測器目標 總成 222b 感測器陣列 224 上部磁體 226 上部磁體 228 下部磁體 230 下部磁體 231a 箭頭 231b 箭頭 232 音圈 234 上部磁體 236 下部磁體 51 201236883 238 音圈 240 電路板 242 螺釘 244 電接點 246 外殼罩 248 外殼體 250 閂鎖 252 夾片 254 電氣琿 256 壓痕 258 導管埠 260 導管埠 262 懸垂特徵 264 通風孔 266 箭頭 268 底表面 270 對準槽 272 對準槽 274 螺釘槽 276 後凹穴 294 液化器總成 310 液化器 362 細絲管 364 擠壓尖頂 52The 'on-the-spot construction of a 3D model (eg, 3D model 24) and support structure (eg, support structure 26) using fused deposition modeling techniques. Further, the sockets 46 and 48 themselves are by bracket frame 44 in the following manner Suspension: allows controlled movement of the sockets 46 and 48 (and the print heads 36 and 42) via the voice coil mechanisms 52 and 54 relative to the carriage frame 44 along the vertical z-axis, while also preventing the sockets 46 and 48 (and columns) The print heads 36 and 42) move relative to the carriage frame 44 in the horizontal x_y plane and prevent the roll from moving the pitch and yaw movements. This configuration allows the voice coil mechanism 5 2 to toggle the toggle sockets 46 and 48 (and the print heads 36 and 42) between the lowered active state and the raised passive state in such a manner as to provide vertical movement of the receptacles 46 and 48 independently of each other. Precision control. Accordingly, the print head assembly 43 is suitable for constructing a 3D model (eg, D杈 type 24) having a high resolution feature and a support structure (eg, 'support structure 26), with the license interchangeably replacing a plurality of print heads (eg, , print head % 2 = household: statement 'used with system i. and print head assembly 43 together with pieces of material and support materials including parts material filaments and teeth material filament 1 in the construction of 3D model" Part material 46 201236883 includes polymeric materials and metallic materials. In some embodiments, suitable forming materials include materials having amorphous properties, such as thermoplastic materials, amorphous metal materials, and combinations of the foregoing. Suitable for constructing support structure 26. The support material comprises a polymeric material. In some embodiments, suitable support materials include materials having amorphous properties (eg, thermoplastic materials) and such materials can be desirably self-contained after construction of the D-model 24 and support structure 26 The present invention has been described with reference to the preferred embodiments, and those skilled in the art will recognize that the invention may be Variations in form and detail in the context of the scope. [Schematic Description of the Drawings] Figure 1 is a top perspective view of a melt deposition molding system including the print head assembly of the present invention. A front view perspective view of the print head assembly, the print head assembly is covered with wood, a pair of removable print heads, and a pair of voice coil mechanisms. Figure 3 is a rear perspective view of the print head assembly. The rear view of the print head assembly is a top perspective view, which illustrates the top flexure of the top. Figure 5 is a front elevational perspective view of the print head assembly, which illustrates the deflection of the lower portion of the carriage. Figure 6 is a bottom view of the flexure of the top of the wood. Figure 7 is a bottom view of a portion of the ρ-head assembly, which illustrates the engagement of the lower portion of the 201236883 flexure with the bracket. Figure 8 is a front view of the £ 总 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Figure 10 is a front perspective view of the carriage without the print head. Figure 11 is a front elevational view of the cradle. Figure 12 is a side elevational view of the socket of the cradle illustrating the operation of the hood of the socket. The circle U is one of the voice coil mechanisms of Figure 11. Figure 14 is taken from Figure 12 is a cross-sectional view of the U-turn, which further illustrates the voice coil mechanism. Figure 15 is a front perspective top view of one of the J-tipped heads t positioned above the socket of the bracket, the figure illustrates the printing. Figure 16 shows the bottom view of the print head. [Main component symbol description] 10 System 14 Pressure plate 18 Print head carriage 20a Rack 22a Rack 12 Construction chamber 16 Bracket 20 Consumable assembly 22 Consumable assembly 24 3D parts 48 201236883 26 Support structure 28 Controller 30 Communication line 31 Fairing 32 Container part 34 Conduit 36 Print head 38 Container part 40 Conduit 42 Print head 43 Print head total 44 bracket frame 46 socket 48 socket 50 control panel 52 voice coil mechanism 54 voice coil mechanism 56 cooling unit 58 cooling unit 59 screw 60 jaw assembly 62 liquefier pump assembly 62a tip 62b outlet vent 64 匣Assembly 66 liquefier pump assembly 66a tip 66b outlet vent 68 base portion 70 cover 72 hinge connector 74 lock clip 76 pinch actuator 78 base portion 80 cover 82 hinge connector 84 lock clip 86 pinch Retractor 88 Upper Flex 89 Interface 90 Interface 91 Interface 92 Screw 94 Electronic Interface 96 Electronic Interface 98 Interface 100 Interface 102 Screw 49 201236883 104a Screw 104b Screw 104c Screw 106 Flexing Segment 108 Flexing Segment 110 Tab Member 112 Screw 114 tongue member 116 screw 1 118 lower extension portion 120 lower extension 122a sensor array sub-122b sensor array 124 lower flex portion 126 central segment 128a arm 128b arm 128c arm 128d arm 130 opening 132 opening 134a opening 134b Opening 134c opening 134d opening 136a pin slot 136b pin slot 136c pin slot 136d pin slot 138 alignment pin 140 screw 142 alignment pin 144 screw 146 alignment pin 148 screw 150 alignment pin 152 screw 154 opening 154a bottom opening 154b bottom opening 156 Opening 158 front plate 160 front plate 161 screw 162 ascending height 164 Falling height 50 201236883 165 Distance 166a Arrow 166b Arrow 167 Rear plate 168 Rear plate 169 Screw 170 Vent opening 172 Vent opening 173 Bridging member 174 Circuit board 176 Screw 178 Electrical contact 180 Recessed lip 182 Concave lip 184 Pair Quasi-conical body 186 Alignment cone 188 Slot 190 Slot 192 Bottom plate opening 194 Bottom plate opening 196 Bottom plate gap 198 Bottom plate gap 200 Rear wall opening 202 Rear wall opening 204 Encoder sensing 206 Encoder sensor 208 Bridging member 210 Lock fishing 212 Oblique surface 214 Arrow 216 Arrow 218 Arrow 220 Optical encoder 222 Sensor target assembly 222b Sensor array 224 Upper magnet 226 Upper magnet 228 Lower magnet 230 Lower magnet 231a Arrow 231b Arrow 232 Voice coil 234 Upper magnet 236 Lower magnet 51 201236883 238 Voice coil 240 Circuit board 242 Screw 244 Electrical contact 246 Housing 248 Outer housing 250 Latch 252 Clip 254 Electrical 珲 256 Indentation 258 Catheter 埠 262 Catheter 262 Suspension feature 264 Vent 266 Arrow 268 Bottom surface 270 Alignment groove 272 alignment groove 27 4 Screw slot 276 Rear pocket 294 Liquefier assembly 310 Liquefier 362 Filament tube 364 Squeeze tip 52

Claims (1)

201236883 七 、申請專利範圍: 1·兮二種用於使用於-熔融沉積成型系統之列印頭總 成’该列印頭總成包含: 一托架框’、經酉己置以藉由該熔融沉積成型系統之 一支架機構保持;及 —插座’自該托架框支樓以使得該插座可沿至少 —軸線相對於該托架框移動,其㈣插座經配 置以將一抽取式列印頭按以下的一方式穩固 地保持:防止該所保持列印頭在該溶融沉積成 型系統之操作期間相對於該插座移動。 ㈣求項1所述之列印頭總成,其中該插座藉由 至少一懸掛機構而自哕坧靼 ^ Μ '、支撐,該懸掛機構經配置以 限制該插座在實皙4 s , 向上相對於該托架框的移動 上沿該至少—軸線中之—單—軸線之方 T〇! t- 4α 此丄▲人丄i » . 3掛機二總成'其…η ㈣求項1所述之列印頭總成,且進一步包含- 財郎機構(toggle ττΊppk .、 mechenism)’該肘節機構經配置以使該 沿該至少m相對於該托架框移動。 53 201236883 5· 如凊求項4所述之列印頭總成,其中該肘節機構 匕3日圈及經配置以產生磁場之複數個磁體,其中該音 圈至少部分地安置於該等已產生之磁場内。 6. 如清求項1所述之列印頭總成,且進一步包含— 編碼器總成’該編瑪器總成經配置以量測該插座沿該至少 一軸線相對於該托架框之位置。 7. %請求項1所述之列印頭總成,其中該插座包含 -通風口開口’且其中該列印頭總成進一步包含一冷卻單 兀’該冷卻單元經配置以在該列印頭收納於基座部分中時 引導空氣穿過該通風口開口至該列印頭。 8' V請求項1所述之列印頭總成,其中該插座為_ 第-插座且該抽取式列印頭為一第一抽取式列印頭 該列印頭總成進一步包含-第二插座,該第二插座自;托 架框支樓以使得該第二插座可獨立於該第—插座沿該至少 一軸線相對於該托架框移動,且其中該第二插座經 將一第二抽取式列印頭按以下的—方式穩固地保持:防止 = : = :在該_積成〜作期間相 9. 一種用於使用於一熔融沉積成 成,該料頭總成包含: H列印頭總 54 201236883 托架框,經配 罝u藉由該熔融沉積成型系統之 一支架機構保持;及 插座,包含: 基座部分,白4 目該托架框支撐且經配置以收納 才由取式列印頭’其中該基座部分包含— 對準特徵’該對準特徵經配置以與該所收 Μ列印頭之—對向對準特徵响合;及 罩蓋’經配置以緊靠該基座部分關閉以將該 所收納列印頭至少部分地保持於該插座 内。 10· 如請求項9所述之列印頭總成,且進一步包含: 一罩蓋電路,藉由該罩蓋保持; 電接點,連接至該罩蓋電路且經配置以在該罩 蓋緊靠該基座部分關閉時嚙合該所收納列印 頭。 η· 如5月求項1 〇所述之列印頭總成,且進一步包含一 控制板,該控制板緊固至該托架框且具有一控制板界面, 其中該罩蓋電路經配置以與該控制板界面通信。 12. 如請求項9所述之列印頭總成,其中該罩蓋包含: 至少—鎖夾,經配置以在該罩蓋緊靠該基座部分 關閉時嚙合該基座部分;及 55 201236883 一捏縮致動器,經配置 座部分脫離。 以使該至少一鎖夾與該基 13. 如請求項9所述之列印頭總成,且進一步包含至 少一肘節機構,該肘節機構經配 例:m配置以使該插座相對於該托 架框移動。 14.如凊求項13所述之列印頭總成,其中該肘節機構 包含-音圈及經配置以產生磁場之複數個磁體,其中該音 圈至少部分地安置於該等已產生之磁場内。 15&lt; —種用於使用於-熔融沉積成型系統之列印頭, 該列印頭包含: 匣式總成,包含: 一導管埠,經配置以收納—細絲導管;及 至少一電氣埠; -液化H總成’延伸至該g式總成中且與該導 管埠對準;及 電路板,安置於該匣式總成内且可經由該至少 電氣埠接入,其中該電路板與該液化器泵總 成電通信。 16· 如請求項 步包含一通風孔, 15所述之列印頭,其中該匣式總成進一 該通風孔經配置以收納來自一外部源之 56 201236883 冷卻空氣。201236883 VII. Patent application scope: 1. Two types of print head assemblies for use in a fused deposition molding system. The print head assembly comprises: a carriage frame, which is disposed by the A holder mechanism of the fused deposition molding system is maintained; and - the socket 'from the bracket frame branch such that the socket is movable relative to the bracket frame along at least the axis, the (four) socket being configured to print a removable print The head is held securely in a manner that prevents the holding print head from moving relative to the socket during operation of the molten deposition molding system. (4) The print head assembly of claim 1, wherein the socket is self-supported by at least one suspension mechanism, and the suspension mechanism is configured to limit the socket to a real 4 s, upwardly relative On the movement of the carriage frame along the at least one-axis-one-axis side T〇! t- 4α 丄▲人丄i » . 3 hang-up two assembly 'its...n (four) item 1 The print head assembly is described, and further includes a - "toggle ττΊppk., mechenism" that is configured to move the at least m relative to the carriage frame. The present invention provides the print head assembly of claim 4, wherein the toggle mechanism is 匕3 days and a plurality of magnets configured to generate a magnetic field, wherein the voice coil is at least partially disposed at the Within the generated magnetic field. 6. The printhead assembly of claim 1, and further comprising - an encoder assembly 'the coder assembly configured to measure the socket relative to the bracket frame along the at least one axis position. 7. The printhead assembly of claim 1, wherein the socket comprises a vent opening and wherein the printhead assembly further comprises a cooling unit configured to be at the printhead The air is guided through the vent opening to the printhead when received in the base portion. The printing head assembly of claim 1 , wherein the socket is a _ first socket and the detachable printing head is a first reticle print head, the print head assembly further comprises a second a socket, the second socket being; the bracket frame branch such that the second socket is movable relative to the bracket frame independently of the first socket along the at least one axis, and wherein the second socket is a second The removable print head is held firmly in the following manner: prevents = : = : during the period of the accumulation of the film. 9. A method for use in a fused deposition, the head assembly comprises: The print head 54 201236883 bracket frame is retained by the support mechanism by one of the fused deposition molding systems; and the socket includes: a base portion, the white frame is supported by the bracket frame and configured for storage a print head 'where the base portion includes an alignment feature' that is configured to align with the opposite alignment feature of the received print head; and the cover 'is configured to tight Partially closed by the base to at least partially retain the stored print head Inside the socket. 10. The printhead assembly of claim 9, and further comprising: a cover circuit retained by the cover; an electrical contact coupled to the cover circuit and configured to be tightly attached to the cover The stored print head is engaged when the base portion is closed. η. The print head assembly of item 1 of 5, and further comprising a control panel secured to the bracket frame and having a control panel interface, wherein the cover circuit is configured to Communicate with the control panel interface. 12. The printhead assembly of claim 9, wherein the cover comprises: at least a lock clip configured to engage the base portion when the cover is closed against the base portion; and 55 201236883 A pinch actuator is partially detached through the arranging seat. The at least one clip and the base 13. The print head assembly of claim 9, and further comprising at least one toggle mechanism configured by a configuration: m to cause the socket to be opposed to The carriage frame moves. 14. The printhead assembly of claim 13, wherein the toggle mechanism comprises a voice coil and a plurality of magnets configured to generate a magnetic field, wherein the voice coil is at least partially disposed in the generated Inside the magnetic field. 15&lt;- a printhead for use in a fused deposition molding system, the printhead comprising: a cymbal assembly comprising: a conduit raft configured to receive a filament conduit; and at least one electrical raft; a liquefied H-assembly 'extending into the g-type assembly and aligned with the conduit ;; and a circuit board disposed within the raft assembly and accessible via the at least electrical raft, wherein the circuit board The liquefier pump assembly is in electrical communication. 16) If the request step includes a vent, the printhead of 15 wherein the vent assembly is configured to receive 56 201236883 cooling air from an external source. 15所述之列印頭,其中該至少一電氣埠 如凊求項1 5 步包含複數個對準特徵 熔融沉積成型系統之一 15所述之列印頭,其中該匣式總成進一 择徵’該複數個對準特徵經配置以與該 t一托架之往復對準特徵嚙合。 . 如請求項1 5所述之列印頭,其中該匣式總成係由 以下各者得到:一外殼體’及緊固至該外殼體之一外殼罩, 且其中該導管埠及該至少一電氣埠安置於該外殼罩中。 2〇. 如請求項19所述之列印頭,其中該外殼罩包含安 置於該導管;t阜與該至少一電氣淳之間的一面向下之壓痕。 57The print head of claim 15, wherein the at least one electrical item, such as the request item, comprises a print head of one of a plurality of alignment feature fused deposition molding systems, wherein the raft assembly is selected The plurality of alignment features are configured to engage the reciprocating alignment features of the t-bracket. The print head of claim 15 wherein the cymbal assembly is obtained by: an outer casing 'and an outer casing secured to the outer casing, and wherein the conduit and the at least An electrical raft is disposed in the outer casing. The print head of claim 19, wherein the outer casing comprises a downwardly indented surface disposed between the conduit and the at least one electrical raft. 57
TW100147777A 2010-12-22 2011-12-21 Print head assembly for use in fused deposition modeling system TWI517985B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US12/976,111 US8419996B2 (en) 2010-12-22 2010-12-22 Print head assembly for use in fused deposition modeling system
US12/976,176 US9238329B2 (en) 2010-12-22 2010-12-22 Voice coil mechanism for use in additive manufacturing system
US12/976,204 US8465111B2 (en) 2010-12-22 2010-12-22 Print head for use in fused deposition modeling system
US12/976,152 US8663533B2 (en) 2010-12-22 2010-12-22 Method of using print head assembly in fused deposition modeling system

Publications (2)

Publication Number Publication Date
TW201236883A true TW201236883A (en) 2012-09-16
TWI517985B TWI517985B (en) 2016-01-21

Family

ID=45478587

Family Applications (1)

Application Number Title Priority Date Filing Date
TW100147777A TWI517985B (en) 2010-12-22 2011-12-21 Print head assembly for use in fused deposition modeling system

Country Status (3)

Country Link
CN (1) CN203381196U (en)
TW (1) TWI517985B (en)
WO (1) WO2012088253A1 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI486263B (en) * 2014-01-06 2015-06-01 三緯國際立體列印科技股份有限公司 Printing head module
TWI513563B (en) * 2014-08-28 2015-12-21 三緯國際立體列印科技股份有限公司 Feeding apparatus for forming 3D object
TWI574847B (en) * 2014-10-29 2017-03-21 財團法人工業技術研究院 Dual-nozzles printing device
TWI596002B (en) * 2013-12-13 2017-08-21 三緯國際立體列印科技股份有限公司 Three dimensional printing apparatus
TWI621003B (en) * 2014-02-07 2018-04-11 The workpiece alignment module and the assembled workpiece for the numerical control processing machine can be used Numerical control processing machine
TWI634981B (en) * 2014-09-29 2018-09-11 美商惠普發展公司有限責任合夥企業 Printing system and method for generating three-dimensional objects and generating images on a substrate
US10493745B2 (en) 2017-01-05 2019-12-03 Xyzprinting, Inc. Method for measuring height difference between nozzle heads and 3D printing apparatus using the method

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103231513B (en) * 2013-04-01 2015-03-18 杭州笔水画王电子科技有限公司 3D printing method and 3D printer
CN103231514B (en) * 2013-04-01 2015-03-18 杭州笔水画王电子科技有限公司 3d printer
TW201522087A (en) * 2013-12-12 2015-06-16 三緯國際立體列印科技股份有限公司 Printing head module
MX393796B (en) 2014-01-16 2025-03-24 Hewlett Packard Development Co GENERATE THREE-DIMENSIONAL OBJECTS.
JP6570542B2 (en) 2014-01-16 2019-09-04 ヒューレット−パッカード デベロップメント カンパニー エル.ピー.Hewlett‐Packard Development Company, L.P. 3D object generation
EP3626434B1 (en) 2014-01-16 2025-08-06 Peridot Print LLC Generating a three dimensional object
FR3024958B1 (en) * 2014-08-25 2017-08-04 Philippe Michel Gilbert Boichut THREE-DIMENSIONAL PRINTING DEVICE WITH DOUBLE HEADS OF MOBILE EXTRUSIONS
EP3197680B1 (en) 2014-09-26 2020-07-01 Stratasys, Inc. Liquefier assembly for additive manufacturing system, and method of use thereof
CN105643922B (en) * 2014-11-13 2018-01-02 三纬国际立体列印科技股份有限公司 Three-dimensional printing device
US9623689B1 (en) * 2016-05-24 2017-04-18 Eastman Kodak Company Modular printhead assembly with common center rail
US9527319B1 (en) * 2016-05-24 2016-12-27 Eastman Kodak Company Printhead assembly with removable jetting module
CN107952958B (en) * 2016-10-16 2020-01-10 北京煜鼎增材制造研究院有限公司 Deposition shaft, additive manufacturing equipment and method for adjusting stroke of deposition shaft
CN110944825A (en) * 2017-07-28 2020-03-31 惠普发展公司,有限责任合伙企业 Controlled cooling for printheads
CN107498866B (en) * 2017-09-14 2024-08-06 广州迈普再生医学科技股份有限公司 Automatic switching device of 3D printing spray head, control method of automatic switching device and 3D printer
CN109955476A (en) * 2017-12-14 2019-07-02 三纬国际立体列印科技股份有限公司 Printing module and three-dimensional printing device

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6004124A (en) 1998-01-26 1999-12-21 Stratasys, Inc. Thin-wall tube liquifier
US6250735B1 (en) * 1998-02-05 2001-06-26 Canon Kabushiki Kaisha Cover for print head alignment sensor
US6776602B2 (en) 1999-04-20 2004-08-17 Stratasys, Inc. Filament cassette and loading system
US6866807B2 (en) 2001-09-21 2005-03-15 Stratasys, Inc. High-precision modeling filament
US6547995B1 (en) 2001-09-21 2003-04-15 Stratasys, Inc. Melt flow compensation in an extrusion apparatus
WO2003089218A1 (en) 2002-04-17 2003-10-30 Stratasys, Inc. Smoothing method for layered deposition modeling
US7384255B2 (en) 2005-07-01 2008-06-10 Stratasys, Inc. Rapid prototyping system with controlled material feedstock
US7604470B2 (en) * 2006-04-03 2009-10-20 Stratasys, Inc. Single-motor extrusion head having multiple extrusion lines
US8765045B2 (en) 2007-01-12 2014-07-01 Stratasys, Inc. Surface-treatment method for rapid-manufactured three-dimensional objects
US7625200B2 (en) 2007-07-31 2009-12-01 Stratasys, Inc. Extrusion head for use in extrusion-based layered deposition modeling
WO2009088995A1 (en) 2008-01-08 2009-07-16 Stratasys, Inc. Consumable assembly for use in extrusion-based layered deposition systems
US7897074B2 (en) 2008-04-30 2011-03-01 Stratasys, Inc. Liquefier assembly for use in extrusion-based digital manufacturing systems
US8153182B2 (en) * 2008-10-21 2012-04-10 Stratasys, Inc. Adjustable head mount for digital manufacturing system
US7938351B2 (en) 2008-10-22 2011-05-10 Stratasys, Inc. Filament guide mechanism for filament spool container
US7938356B2 (en) 2008-10-22 2011-05-10 Stratasys, Inc. Filament spool

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI596002B (en) * 2013-12-13 2017-08-21 三緯國際立體列印科技股份有限公司 Three dimensional printing apparatus
TWI486263B (en) * 2014-01-06 2015-06-01 三緯國際立體列印科技股份有限公司 Printing head module
US9216545B2 (en) 2014-01-06 2015-12-22 Xyzprinting, Inc. Printing head module
TWI621003B (en) * 2014-02-07 2018-04-11 The workpiece alignment module and the assembled workpiece for the numerical control processing machine can be used Numerical control processing machine
TWI513563B (en) * 2014-08-28 2015-12-21 三緯國際立體列印科技股份有限公司 Feeding apparatus for forming 3D object
TWI634981B (en) * 2014-09-29 2018-09-11 美商惠普發展公司有限責任合夥企業 Printing system and method for generating three-dimensional objects and generating images on a substrate
US10814608B2 (en) 2014-09-29 2020-10-27 Hewlett-Packard Development Company, L.P. Generating three-dimensional objects and generating images on substrates
TWI574847B (en) * 2014-10-29 2017-03-21 財團法人工業技術研究院 Dual-nozzles printing device
US10493745B2 (en) 2017-01-05 2019-12-03 Xyzprinting, Inc. Method for measuring height difference between nozzle heads and 3D printing apparatus using the method

Also Published As

Publication number Publication date
WO2012088253A8 (en) 2013-05-16
WO2012088253A1 (en) 2012-06-28
TWI517985B (en) 2016-01-21
CN203381196U (en) 2014-01-08

Similar Documents

Publication Publication Date Title
TW201236883A (en) Print head assembly for use in fused deposition modeling system
JP7595482B2 (en) Apparatus for manufacturing objects by additive manufacturing
US10513104B2 (en) 3D printer with coupling for attaching print head to head carriage
CN108025501B (en) Printhead Modules for Additive Manufacturing Systems
CN108025499B (en) Array of printhead modules for additive manufacturing systems
US8033811B2 (en) Pantograph assembly for digital manufacturing system
US20160271873A1 (en) Apparatus, method and system for constant distance extrusion onto a 3-d printer platform
EP2231375B1 (en) System for building three-dimensional objects containing embedded inserts, and methods of use thereof
US9050788B2 (en) Universal adapter for consumable assembly used with additive manufacturing system
US20170120522A1 (en) Print foundation positioning and printing methods for additive manufacturing system
US10434719B2 (en) Magnetically coupled print head for additive manufacturing system
US11939480B2 (en) Water dispersible sulfonated thermoplastic copolymer for use in additive manufacturing
Luposchainsky et al. Melt Electrowriting of Poly (dioxanone) Filament Using a Multi‐Axis Robot
WO2016070760A1 (en) Three-dimensional printer and printing method therefor
CN111070665A (en) A submicron precision multi-needle direct-write 3D printer
US20190375205A1 (en) In-situ part position measurement
CN115230149B (en) Three-dimensional modeling apparatus and method for manufacturing three-dimensional modeling object
CN111376478A (en) Relative coordinate calibration device for discharge port of multi-nozzle 3D printer
CN106457666A (en) Printing spray head, three-dimensional printer and control method
US10583646B2 (en) Starter piece and printing methods for additive manufacturing system
JP3251731U (en) Tethered spool assembly and method of use
Booysen Rapid prototyping and medical product development-getting there fast/first