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TW201236758A - Catalytic system and its use for the manufacture of vinyl chloride by hydrochlorination of acetylene - Google Patents

Catalytic system and its use for the manufacture of vinyl chloride by hydrochlorination of acetylene Download PDF

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Publication number
TW201236758A
TW201236758A TW100146245A TW100146245A TW201236758A TW 201236758 A TW201236758 A TW 201236758A TW 100146245 A TW100146245 A TW 100146245A TW 100146245 A TW100146245 A TW 100146245A TW 201236758 A TW201236758 A TW 201236758A
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Taiwan
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chloride
ionic liquid
group
cation
mesylate
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TW100146245A
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Chinese (zh)
Inventor
Michel Strebelle
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Solvay
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/07Preparation of halogenated hydrocarbons by addition of hydrogen halides
    • C07C17/08Preparation of halogenated hydrocarbons by addition of hydrogen halides to unsaturated hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0277Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0277Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature
    • B01J31/0278Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre
    • B01J31/0281Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre the nitrogen being a ring member
    • B01J31/0282Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre the nitrogen being a ring member of an aliphatic ring, e.g. morpholinium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0277Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature
    • B01J31/0278Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre
    • B01J31/0281Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre the nitrogen being a ring member
    • B01J31/0284Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre the nitrogen being a ring member of an aromatic ring, e.g. pyridinium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0277Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature
    • B01J31/0287Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing atoms other than nitrogen as cationic centre
    • B01J31/0288Phosphorus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/30Addition reactions at carbon centres, i.e. to either C-C or C-X multiple bonds
    • B01J2231/32Addition reactions to C=C or C-C triple bonds

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Catalysts (AREA)

Abstract

Catalytic system consisting essentially of at least one ionic liquid comprising at least one non-protonated cation and at least one anion selected from chloride and methanesulfonate and its use in the hydrochlorination reaction of acetylene with hydrogen chloride.

Description

201236758 六、發明說明: 【發明所屬之技術領域】 本發明涉及一種催化系統,該催化系統係在一種用於 藉由乙炔的氫氯化反應製造氯乙烯的方法中特別有用的。 本發明還涉及這種方法。 【先前技術】 藉由乙炔與氯化氫之間的反應製造氯乙烯通常是在氣 相中、在一固定床反應器中、在基於載有氯化汞的一非均 相的固體催化劑存在時進行的。主要是由於毒性的原因, 目前對具有減少的汞含量的或不含汞化合物的催化系統越 來越感興趣。 已經開發出多種不同的催化劑,旨在取代目前氣相方 法中的催化劑。 例如,未經審查的曰本專利申請52/1 36 1 04描述了一 種在氣相中由沉積在活性炭上的貴金屬鹵化物組成的固定 催化床存在時將乙炔進行氫氯化的方法。然而迄今爲止, 此類旨在用於氣相方法的可替代的催化劑的壽命仍然遠遠 短於基於汞化合物的催化劑的壽命。 此外,文獻中有一些在一液體催化介質的存在下將乙 炔進行氫氯化的實例。 德國專利709.000描述了 一種藉由在高溫下使乙炔接 觸含有一標準催化劑的有機城的氫鹵化物鹽熔融物而製備 乙烯基鹵化物的方法。脂肪族的、芳香族的或雜環的胺類 -5- 201236758 及其混合物被考慮作爲有機域。 發明人的證書 SU 23 7 1 1 6描述了使用一種含^ wt°/〇的氯化亞銅和從1 4 wt%至1 6 wt%的一種甲胺、 胺或三甲胺的鹽酸鹽的水性酸溶液。 歐洲專利申請書ΕΡ-Α-0 340 4 1 6揭露了 一種在高 溫的溫度下將乙炔與氯化氫在鈀化合物作爲催化劑存 在由脂肪族或脂環族醯胺組成的溶劑中進行反應而製 乙烯的方法。雖然它允許獲得高的產量,然而,這種 也有一些明顯的缺點:它已經表現出在反應條件下這 體催化劑系統逐漸退化,從而形成具有碳質外觀的黑 品。此外,在氯化氫的存在下,醯胺被轉化爲一種鹽 ,它的熔點通常是遠高於室溫。例如,N-甲基吡咯烷 酸鹽只在80°C以上才是液體。實際上,這可能造成嚴 實施問題,該等問題與反應器關閉期間催化介質的團 在設施最冷的點上管線的堵塞相關。於是,整個反應 且還有反應介質在其中流動的管線必須持續地保持在 鹽酸鹽熔點的溫度。 由於在歐洲專利申請 E P 0 5 1 9 5 4 8 - A 1和 E P 0 843 -A1中描述的氫氯化反應系統,該等不同的問題 已經得到解決,該等系統包括至少一種第VIII族金 合物以及或者一種胺鹽酸鹽(其熔點低於或等於25 °C 者一種包含多於8個碳原子的脂肪胺鹽酸鹽(其熔點 2 5 °C )以及選自脂肪族、脂環族和芳香族的烴類及其 物的一有機溶劑。儘管如此,其中所描述的催化劑系 r 4 6 二甲 於室 在時 備氯 方法 種液 色產 酸鹽 酮鹽 重的 聚或 器並 高於 5 2 5 似乎 屬化 ):或 高於 混合 統,201236758 VI. Description of the Invention: [Technical Field] The present invention relates to a catalytic system which is particularly useful in a process for producing vinyl chloride by hydrochlorination of acetylene. The invention also relates to such a method. [Prior Art] The production of vinyl chloride by the reaction between acetylene and hydrogen chloride is usually carried out in the gas phase in a fixed bed reactor in the presence of a heterogeneous solid catalyst loaded with mercuric chloride. . Catalytic systems with reduced or no mercury compounds are currently of increasing interest primarily due to toxicity. A number of different catalysts have been developed to replace the catalysts in current gas phase processes. For example, the uncensored patent application 52/1 36 1 04 describes a process for the hydrochlorination of acetylene in the presence of a fixed catalytic bed consisting of a noble metal halide deposited on activated carbon in the gas phase. However, to date, the lifetime of such alternative catalysts intended for use in gas phase processes is still much shorter than the lifetime of mercury based catalysts. In addition, there are some examples in the literature for the hydrochlorination of acetylene in the presence of a liquid catalytic medium. German Patent 709.000 describes a process for preparing vinyl halides by contacting acetylene with a hydrohalide salt melt of an organic city containing a standard catalyst at elevated temperatures. Aliphatic, aromatic or heterocyclic amines -5 - 201236758 and mixtures thereof are considered as organic domains. The inventor's certificate SU 23 7 1 1 6 describes the use of a cuprous chloride containing ^wt°/〇 and a hydrochloride of from 1 4 wt% to 16 wt% of a methylamine, amine or trimethylamine. Aqueous acid solution. European Patent Application No. -0 340 4 1 6 discloses the production of ethylene by reacting acetylene with hydrogen chloride in a solvent consisting of an aliphatic or alicyclic guanamine as a catalyst at a high temperature. method. Although it allows for high yields, however, this has some significant drawbacks: it has been shown to gradually degrade the catalyst system under reaction conditions to form a black product with a carbonaceous appearance. Furthermore, in the presence of hydrogen chloride, the decylamine is converted to a salt which typically has a melting point well above room temperature. For example, N-methylpyrrolidine is only a liquid above 80 °C. In fact, this can cause serious implementation problems associated with blockage of the catalyst medium at the coldest point of the facility during reactor shutdown. Thus, the entire reaction and also the line in which the reaction medium flows must be continuously maintained at the temperature at which the hydrochloride salt melts. These different problems have been solved by the hydrochlorination reaction system described in the European patent applications EP 0 5 1 9 5 4 8 - A 1 and EP 0 843 - A1, which systems comprise at least one Group VIII gold And an amine hydrochloride (having a melting point lower than or equal to 25 ° C, a fatty amine hydrochloride containing more than 8 carbon atoms (the melting point of 25 ° C) and selected from aliphatic, alicyclic a family of aromatic hydrocarbons and an organic solvent thereof. However, the catalysts described therein are r 4 6 dimethyl groups in the chamber chlorine preparation method Above 5 2 5 seems to be subordinate): or higher than the mixed system,

S -6- 201236758 尤其是其中第VIII族金屬化合物係氯化鉑(II)或氯化鈀 (II)的系統,當考慮到在由乙炔的氫氯化反應生產氯乙 烯的生產率方面以及焉期的穩定性方面它們使得能夠實現 的性能時,並非完全令人滿意。 WO 200 8/778 68揭露了一催化的氫氯化反應系統,包 括至少一種胺鹽酸鹽和至少一種第VIII族金屬化合物, 該金屬化合物選自下組,該組包括:一種鈾(IV )的化合 物與氯化錫(Π)的混和物、一種鉑(II)的化合物與氧 化三苯基膦的混合物、以及一種鈀(II )的化合物與三苯 基膦的混合物。該等催化系統展示出與歐洲專利申請EP-A 0519548和EP-A 0525843中描述的系統相比一種改進的 生產率。 最後,專利申請CN 101*716528揭露了用於藉由乙炔 的氫氯化反應生產氯乙烯的催化系統,該催化系統包括具 有氯、溴、六氟磷酸根或四氟磷酸根的離子作爲陰離子的 基於咪唑鑰的離子液體以及金、鈾、鈀、錫、汞、銅或铑 的氯化物中的一或多種。 上述催化系統表現出要求一種胺鹽酸鹽或一種離子液 體以及至少一種金屬化合物的缺點,這增加了該催化系統 的成本。與金屬的鈍化相關聯的問題也可以在此類催化系 統中發生。 【發明內容】 因此,本發明的一目的係提供一催化系統,具體是用 201236758 於氫氯化反應並且更具體是用於乙炔的氫氯化反應,該催 化系統盡可能簡單且廉價、它不會遇到與金屬的鈍化相關 聯的問題並且允許有非常好的性能。本發明的另一目的係 在這種催化系統的存在下提供乙炔的氫氯化反應合成氯乙 烯的一方法,該催化系統在反應條件下並不降解並且使之 能夠實現朝向氯乙烯的非常好的生產率。不像基於汞化合 物的系統,根據本發明的催化系統具有的優點係沒有與該 等化合物相關的毒性問題,並且避免了金屬鹽在設施中的 蒸發。 因此本發明涉及一催化系統,更具體地是一種用於乙 炔的氫氯化反應的催化系統,如申請專利範圍1 1中所定 義。 根據本發明的催化系統的較佳實施方式在從屬於申請 專利範圍Π的申請專利範圍以及下文更詳細的描述中提 出。 本發明的另一方面涉及在如申請專利範圍1以及從屬 於申請專利範圍1的申請專利範圍中以及在下文更詳述的 說明中所定義的一催化系統的存在下藉由乙炔的氫氯化反 應製造氯乙烯的一方法。 根據本發明的催化系統主要由至少一種離子液體組成 ,該離子液體包括至少一種非質子化的陽離子以及至少一 種選自氯離子和甲磺酸根的陰離子。 表述“主要由……組成”在本說明書中應理解爲係指 除所定義的至少一種離子液體之外,根據本發明的催化系S -6- 201236758 Especially the system in which the Group VIII metal compound is platinum (II) chloride or palladium chloride (II), when considering the productivity of producing vinyl chloride from the hydrochlorination of acetylene and the flood season The stability aspects they make are not fully satisfactory when they enable performance. WO 200 8/778 68 discloses a catalyzed hydrochlorination reaction system comprising at least one amine hydrochloride and at least one Group VIII metal compound selected from the group consisting of: a uranium (IV) A mixture of a compound with tin chloride (ruthenium), a mixture of a platinum (II) compound and triphenylphosphine oxide, and a mixture of a palladium (II) compound and triphenylphosphine. The catalytic system exhibits an improved productivity compared to the system described in the European patent applications EP-A 0519548 and EP-A 0525843. Finally, patent application CN 101*716528 discloses a catalytic system for the production of vinyl chloride by hydrochlorination of acetylene, the catalytic system comprising ions having chlorine, bromine, hexafluorophosphate or tetrafluorophosphate as an anion Imidazole-based ionic liquids and one or more of the chlorides of gold, uranium, palladium, tin, mercury, copper or cerium. The above catalytic system exhibits the disadvantage of requiring an amine hydrochloride or an ionic liquid and at least one metal compound, which increases the cost of the catalytic system. Problems associated with passivation of metals can also occur in such catalytic systems. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a catalytic system, in particular with hydrochlorination of 201236758 and more particularly for the hydrochlorination of acetylene, which is as simple and inexpensive as possible, it does not Problems associated with passivation of metal are encountered and very good performance is allowed. Another object of the present invention is to provide a process for the synthesis of vinyl chloride by hydrochlorination of acetylene in the presence of such a catalytic system which does not degrade under the reaction conditions and which enables a very good orientation towards vinyl chloride. Productivity. Unlike mercury compound-based systems, the catalytic system according to the present invention has the advantage of having no toxicity problems associated with such compounds and avoiding evaporation of metal salts in the facility. The present invention therefore relates to a catalytic system, and more particularly to a catalytic system for the hydrochlorination of acetylene, as defined in the scope of the patent application. The preferred embodiment of the catalytic system according to the present invention is set forth in the scope of the patent application, which is incorporated herein by reference. Another aspect of the invention relates to the hydrochlorination of acetylene in the presence of a catalytic system as defined in the scope of the patent application and the scope of the patent application of the patent application. A method of reacting vinyl chloride. The catalytic system according to the invention consists essentially of at least one ionic liquid comprising at least one non-protonated cation and at least one anion selected from the group consisting of chloride and mesylate. The expression "consisting essentially of" is understood in this specification to mean a catalytic system according to the invention in addition to at least one ionic liquid as defined.

S -8- 201236758 統還可以包括對該催化系統的催化特性沒有影響的一或多 種另外的組分(較佳的是以小量);換言之,在使用該催 化系統的反應過程中對該反應沒有催化作用。在這一或多 種另外的組分中,可以提及除以上定義的這一或多種離子 液體之外的一或多種離子液體,例如將它們加入以降低該 催化系統的黏度。較佳的是,根據本發明的催化系統並不 包括任何金屬。 較佳的是,根據本發明的催化系統係由至少一種離子 液體組成,該離子液體包括至少一種非質子化的陽離子以 及至少一種選自氯離子和甲磺酸根的陰離子。 表述“由……組成”在本說明書中應理解爲係指該催 化系統僅是由以上定義的至少一種離子液體組成。 離子液體主要是處於液體狀態的鹽,而普通液體(例 如像水和汽油)主要是由電中性的分子構成。離子液體有 利的是由離子構成。 總體上可以認爲任何熔融而不分解的鹽通常將產生一 離子液體。然而,許多鹽在高溫下熔化,遠高於在催化方 法中使用的溫度。爲了本發明的目的,術語離子液體應係 指在使用該催化系統的方法中所使用的溫度下爲液體的一 系統。 爲了本發明的目的,較佳的離子液體係在1 50°C或更 低的溫度下、更佳的是在1 0 0 °C或更低、更佳的是在8 0 °C 或更低的溫度下爲液體的那些。最佳的是在室溫或甚至低 於室溫時處於液體狀態的離子液體。此外,較佳的離子液 -9- 201236758 體是具有非常低的蒸汽壓以及非常低的可燃性並且展現出 良好的導電性的那些。 有利地作爲反應介質起作用的離子液體較佳的是被選 擇爲使得它對參與該反應的物質大致呈惰性並且較佳的是 對於在該反應中形成的產物和中間體具有溶劑能力。 在本說明書中’表述“至少一種離子液體”應理解爲 係指一種或多於一種離子液體。 較佳的是,該催化系統主要由如上定義的一離子液體 組成。 在本文的剩餘部分,以單數或複數形式使用的表述“ 離子液體應理解爲表示一種或多於一種離子液體,除非 另有說明。 根據本發明的離子液體包括至少一種非質子化的陽離 子以及至少一種選自氯離子和甲磺酸根的陰離子。 在本說明書中,表述“至少一種非質子化的陽離子” 應理解爲係指一種或多於一種.非質子化的陽離子。 較佳的是’該離子液體包括一非質子化的陽離子。 在本文的剩餘部分,以單數或複數形式使用的表述“ 非質子化的陽離子”應理解爲表示一種或多於一種非質子 化的陽離子,除非另有說明。 如在此使用的,術語非質子化的陽離子,爲了本發明 的目的應指在該陽離子的正電荷所分配到的一或多個原子 上不攜帶一或多個游離氫原子的陽離子。 有利的是,該非質子化的陽離子係選自S-8-201236758 may also include one or more additional components (preferably in small amounts) that have no effect on the catalytic properties of the catalytic system; in other words, the reaction during the reaction using the catalytic system No catalysis. Among the one or more additional components, one or more ionic liquids other than the one or more ionic liquids defined above may be mentioned, for example, they are added to lower the viscosity of the catalytic system. Preferably, the catalytic system according to the invention does not comprise any metal. Preferably, the catalytic system according to the invention consists of at least one ionic liquid comprising at least one non-protonated cation and at least one anion selected from the group consisting of chloride and mesylate. The expression "consisting of" is understood in this specification to mean that the catalytic system consists solely of at least one ionic liquid as defined above. Ionic liquids are mainly salts in a liquid state, while ordinary liquids (such as water and gasoline) are mainly composed of electrically neutral molecules. Ionic liquids are advantageously composed of ions. It is generally believed that any salt that melts without decomposition will generally produce an ionic liquid. However, many salts melt at high temperatures, much higher than those used in catalytic processes. For the purposes of the present invention, the term ionic liquid shall mean a system which is liquid at the temperatures used in the process using the catalytic system. For the purposes of the present invention, a preferred ionic liquid system is at a temperature of 150 ° C or lower, more preferably at 100 ° C or lower, more preferably at 80 ° C or lower. Those that are liquid at the temperature. Most preferred is an ionic liquid that is in a liquid state at room temperature or even below room temperature. Further, the preferred ionic liquid -9-201236758 is one which has a very low vapor pressure and a very low flammability and exhibits good electrical conductivity. The ionic liquid which advantageously acts as a reaction medium is preferably selected such that it is substantially inert to the materials participating in the reaction and preferably has solvent capabilities for the products and intermediates formed in the reaction. The expression "at least one ionic liquid" in this specification is understood to mean one or more than one ionic liquid. Preferably, the catalytic system consists essentially of an ionic liquid as defined above. In the remainder of the text, the expression "in singular or plural" is used to mean one or more than one ionic liquid, unless otherwise stated. The ionic liquid according to the invention comprises at least one non-protonated cation and at least An anion selected from the group consisting of chloride and mesylate. In the present specification, the expression "at least one non-protonated cation" is understood to mean one or more than one. non-protonated cation. Preferably, the The ionic liquid includes an unprotonated cation. In the remainder of the text, the expression "a non-protonated cation" used in the singular or plural form is understood to mean one or more than one non-protonated cation unless otherwise stated. As used herein, the term aprotonated cation, for the purposes of the present invention, shall mean a cation that does not carry one or more free hydrogen atoms at one or more of the atoms to which the positive charge of the cation is assigned. The non-protonated cation is selected from

-10- S 201236758 -季銨陽離子,可以由通式[nrH’r]4表示, -鍈陽離子,可以由通式[NR'rUT表示, -包括五或六員雜環的陽離子,該雜環具有至少一個 氮原子,有利的是一或兩個氮離子。 包括五或六員雜環的較佳的陽離子係 -具有通式(I )的咪嗖鑰陽離子 R3 R4-10- S 201236758 - quaternary ammonium cation, which may be represented by the general formula [nrH'r]4, a phosphonium cation, which may be represented by the general formula [NR'rUT, - a cation comprising a five or six membered heterocyclic ring, the heterocyclic ring There is at least one nitrogen atom, advantageously one or two nitrogen ions. Preferred cations comprising a five or six membered heterocyclic ring - having the oxime cation of formula (I) R3 R4

具有通式(II )的吡啶鑷陽離子,以及a pyridinium cation having the formula (II), and

具有通式(III)的吡咯烷纖陽離子Pyrrolidine cation having the general formula (III)

其中基團R以及R1至R9可以彼此獨立地各自爲氫、 可隨意地取代的飽和或不飽和的基基團(較佳的 -11 - 201236758 是可隨意地取代的飽和或不飽和的Ci-C^院基基團並且ig 佳的是可隨意地取代的飽和或不飽和的C^-Cm院基基團) 、其中碳鏈被一氧原子間斷的可隨意地取代的飽和或不飽 和的C2-Cu烷基基團、或可隨意地取代的C6_C|2芳基越 團,前提條件係陽離子的正電荷分配到其上的一或多個原 子所攜帶的基團不爲氫。 較佳的是,該非質子化的陽離子係選自:季銨陽離子 、鐵陽離子、咪唑鑰陽離子、吡啶鑰陽離子以及吡咯烷鑰 陽離子類。 更佳的是,該非質子化的陽離子係選自:鍈陽離子、 咪唑鑰陽離子、吡啶鑰陽離子以及吡咯烷鑰陽離子類。 最佳的是,該非質子化的陽離子係選自:鱗陽離子和 咪唑鑰陽離子。 其中非質子化的陽離子係選自鳞陽離子類和吡咯烷f翁 陽離子的催化系統係新穎的並且在本發明的框架內給出了 良好的結果。 季銨陽離子的例子係三丁基甲基銨、丁基三甲基銨、 辛基三甲基銨、四甲基銨、四乙基銨、四丁基銨、甲基三 辛基銨' 2-羥基乙基三甲基銨以及二乙基甲基(2-甲氧蕋 乙基)銨。 鱗陽離子的例子係三異丁基甲基鱗、三丁基甲基鱗、 乙基三丁基鱗、四丁基鱗、四辛基鱗、三丁基十四烷基鱗 、三己基十四烷基鱗以及苄基三苯基鱗。 咪唑鑰陽離子的例子係1,3 _二甲基咪唑鑰、1 ·乙基-:3- -12- 201236758 甲基咪唑鑰、1-丁基-3-甲基咪唑鑰、1-戊基-3-甲基咪哇 鑰、1 -己基-3 -甲基咪唑鑰、1 -癸基_ 3 -甲基咪唑鐵、1 -十二 烷基-3-甲基咪唑鑰、丨_十四烷基-3-甲基咪唑鑰、1_十六 烷基-3-甲基咪唑鑰、i-(2 -羥基乙基)-3 -甲基咪唑鑰、1-烯丙基-3-甲基咪唑鑰、丨_苄基-3_甲基咪唑鑰、丨_苯基丙 基-3-甲基咪唑鑰、i,3-二乙基咪唑鑰、1-丁基-3-乙基咪唑 鑰、1-甲基-3 -丙基咪唑鑰、1-甲基-3 -辛基咪唑鑰、1-甲 基-3-十八烷基咪唑鑰、i,3-二丁基-2-甲基咪唑鑰、1,3 -二 癸基-2 -甲基咪唑鑰、1-(2 -羥基乙基)-3 -甲基咪唑鑰、1-乙基-2,3-二甲基咪唑鑰、1_丙基-2,3-二甲基咪唑鑰、1-丁 基-2,3-二甲基咪唑鑰、1-丁基-3,4-二甲基咪唑鑰、卜己 基-2,3-二甲基咪唑鑰、1-十六烷基-2,3-二甲基咪唑鑰、 1,2,3-三甲基咪唑鎰、1,3,4-三甲基咪唑鑰、1-丁基-3-乙基 咪唑鐺、1,3 -二丁基咪唑鑰、1-甲基-3-辛基咪唑鑰、1-丁 基-3,4,5-三甲基咪唑鑰以及1,3,4,5-四甲基咪唑鑰。 吡啶鎗陽離子的例子係1 -甲基吡啶鎗、1 -乙基吡啶鎗 、1 -丙基吡啶鑰、1 - 丁基吡啶鑰、1 -己基吡啶鏺、1 -辛基 吡啶鐺、1,2-二甲基吡啶鑰、2-乙基-1·甲基吡啶鑰、:!-丁 基-2-甲基吡啶鎗、1-丁基-3-甲基吡啶鑰、1-丁基-4-甲基 吡啶鑰、1-己基-3-甲基吡啶鑰、1-己基-4-甲基吡啶鑰、1-丁基-2-乙基吡啶鐵、1-丁基-3-乙基吡啶鑰、4-甲基-1_辛 基吡啶鑰、1-丁基-2-乙基-6-甲基吡啶鑰、2-乙基-1,6-二 甲基吡啶鑰、1-丁基-3,4-二甲基吡啶鑰以及1-丁基-3,5-二 甲基吡啶鎗。 -13- 201236758 吡咯烷鎗陽離子的例子係1,1 ·二甲基吡咯烷鑰' 1 _乙 基-1-甲基吡咯烷鑰、1-乙基-3-甲基吡咯烷鑰、1-丁基- I-甲基吡咯烷鑰、1-己基-1-甲基吡咯烷鎗、1-辛基-1-甲蕋 吡咯烷鎰、1 - 丁基-1 -乙基吡咯烷鑰以及1 -甲基-1 -丙基吡 略院鐵。 在本說明書中’表述“至少一種陰離子”應理解爲係 指一種或多於一種陰離子。 較佳的是,該離子液體包括一陰離子。 在本文的剩餘部分,以單數或複數形式使用的表述“ 陰離子”應理解爲表示一種或多於一種陰離子,除非另有 說明。 該至少一種陰離子係選自氯離子和甲磺酸根。 根據本發明的催化系統主要由至少一種離子液體構成 ,該離子液體包括至少一種非質子化的陽離子以及至少一 種選自氯離子和甲磺酸根的陰離子,其中對於非質子化的 陽離子以及對於陰離子而言的較佳項在以上列出。 較佳的是,該離子液體係選自:氯化季銨( quaternary ammonium chlorides )、甲擴酸季鞍( quaternary ammonium methanesulfonates )、氯化鳞、甲 磺酸鱗、氯化咪唑鑰、甲磺酸咪唑鎗、氯化吡啶鑰、甲磺 酸吡啶鑰、氯化吡咯烷鑰以及甲磺酸吡咯烷鑰。 其中該離子液體係選自甲磺酸季銨、氯化錢、甲磺酸 鱗、甲磺酸咪唑鑰、甲磺酸吡啶鐺、氯化吡咯烷鑰以及甲 磺酸吡咯烷鑰的催化系統係新穎的並且在本發明的框架內 -14 -Wherein the group R and R1 to R9 may each independently of each other be a hydrogen, optionally substituted saturated or unsaturated group (preferably -11 - 201236758 is a randomly substituted saturated or unsaturated Ci-) a C^-institutional group and ig is preferably a optionally substituted saturated or unsaturated C^-Cm-house group), wherein the carbon chain is interrupted by an oxygen atom, optionally substituted, saturated or unsaturated. The C2-Cualkyl group, or the optionally substituted C6_C|2 aryl group, is agglomerated, provided that the group carried by one or more atoms to which the positive charge of the cation is carried is not hydrogen. Preferably, the non-protonated cation is selected from the group consisting of quaternary ammonium cations, iron cations, imidazolium cations, pyridyl cations, and pyrrolidine cations. More preferably, the non-protonated cation is selected from the group consisting of phosphonium cations, imidazolium cations, pyridyl cations, and pyrrolidine cations. Most preferably, the non-protonated cation is selected from the group consisting of scaly cations and imidazole cations. Catalytic systems in which the non-protonated cations are selected from the group consisting of scaly cations and pyrrolidine cations are novel and give good results within the framework of the present invention. Examples of quaternary ammonium cations are tributylmethylammonium, butyltrimethylammonium, octyltrimethylammonium, tetramethylammonium, tetraethylammonium, tetrabutylammonium, methyltrioctylammonium '2-hydroxyl Ethyltrimethylammonium and diethylmethyl(2-methoxyanthrylethyl)ammonium. Examples of scale cations are triisobutylmethyl scale, tributylmethyl scale, ethyltributyl scale, tetrabutyl scale, tetraoctyl scale, tributyltetradecyl scale, trihexyltetradecyl scale, and Benzyl triphenyl scales. Examples of imidazole cations are 1,3 dimethylimidazole, 1 ·ethyl-:3- -12- 201236758 methyl imidazole, 1-butyl-3-methylimidazole, 1-pentyl- 3-methyl imiline, 1-hexyl-3-methylimidazole, 1-mercapto-3-methylimidazolium, 1-dodecyl-3-methylimidazole, 丨-tetradecane 3-methylimidazolium, 1-hexadecyl-3-methylimidazole, i-(2-hydroxyethyl)-3-methylimidazolium, 1-allyl-3-methyl Imidazole key, 丨_benzyl-3_methylimidazole key, 丨_phenylpropyl-3-methylimidazole key, i,3-diethylimidazole key, 1-butyl-3-ethylidazole key , 1-methyl-3-propylimidazole, 1-methyl-3-octyl imidazole, 1-methyl-3-octadecyl imidazole, i,3-dibutyl-2-methyl Imidazolium, 1,3 -dimercapto-2-methylimidazole, 1-(2-hydroxyethyl)-3-methylimidazole, 1-ethyl-2,3-dimethylimidazole , 1-propyl-2,3-dimethylimidazole, 1-butyl-2,3-dimethylimidazole, 1-butyl-3,4-dimethylimidazole, b-hexyl-2 , 3-dimethylimidazole, 1-hexadecyl-2,3-dimethylimidazolium, 1,2,3-trimethylimidazolium, 1,3, 4-trimethylimidazolium, 1-butyl-3-ethylimidazolium, 1,3-dibutylimidazole, 1-methyl-3-octyl imidazole, 1-butyl-3,4 , 5-trimethylidazole key and 1,3,4,5-tetramethylimidazole key. Examples of pyridine gun cations are 1-methylpyridine gun, 1-ethylpyridine gun, 1-propylpyridine key, 1-butylpyridine key, 1-hexylpyridinium, 1-octylpyridinium, 1,2 - dimethylpyridine, 2-ethyl-1.methylpyridine, ?-butyl-2-methylpyridine, 1-butyl-3-methylpyridine, 1-butyl-4 -methylpyridine, 1-hexyl-3-methylpyridine, 1-hexyl-4-methylpyridine, 1-butyl-2-ethylpyridinium, 1-butyl-3-ethylpyridine Key, 4-methyl-1 -octylpyridine, 1-butyl-2-ethyl-6-methylpyridine, 2-ethyl-1,6-dimethylpyridine, 1-butyl -3,4-Dimethylpyridine key and 1-butyl-3,5-dimethylpyridine gun. -13- 201236758 Examples of pyrrolidine gun cations are 1,1 dimethylpyrrolidine key ' 1 _ethyl-1-methylpyrrolidine key, 1-ethyl-3-methylpyrrolidine key, 1- Butyl-I-methylpyrrolidine, 1-hexyl-1-methylpyrrolidine gun, 1-octyl-1-methylpyrrolidinium, 1-butyl-1-ethylpyrrolidine and 1 -Methyl-1 -propylpyrrolol iron. The expression "at least one anion" in this specification is to be understood to mean one or more than one anion. Preferably, the ionic liquid comprises an anion. In the remainder of the text, the expression "anion" used in the singular or plural is understood to mean one or more than one anion unless otherwise stated. The at least one anion is selected from the group consisting of chloride and mesylate. The catalytic system according to the invention consists essentially of at least one ionic liquid comprising at least one non-protonated cation and at least one anion selected from the group consisting of chloride ions and mesylate, wherein for non-protonated cations and for anions The preferred items are listed above. Preferably, the ionic liquid system is selected from the group consisting of: quaternary ammonium chlorides, quaternary ammonium methanesulfonates, chlorinated scales, methanesulfonic acid scales, imidazolium chloride, methanesulfonic acid Imidazole gun, pyridine chloride, pyridinium sulfonate, chlorinated pyrrolidine key and pyrrolidine mesylate. Wherein the ionic liquid system is selected from the group consisting of quaternary ammonium methanesulfonate, chlorinated money, methanesulfonic acid scale, imidazole mesylate, pyridinium mesylate, pyrrolidine chloride, and pyrrolidine mesylate. Novel and within the framework of the present invention - 14

S 201236758 給出了良好的結果。 更佳的是,該離子液體係選自:氯化鱗、甲磺酸鐵、 氯化咪唑鑰、甲磺酸咪唑鐺、氯化吡啶鑰、甲磺酸吡啶鍤 、氯化吡咯烷鑰以及甲磺酸吡咯烷鑰。 更佳的是,該離子液體係選自氯化鱗、甲磺酸鱗、氯 化咪唑鍮以及甲磺酸咪唑鐡。 其中離子液體係選自氯化鱗和甲磺酸咪唑鑰的催化系 統係新穎的並且在本發明的框架內給出了良好的結果。 特別佳的離子液體係在下文的工作實例中使用的那些 ,即氯化1-丁基-3 -甲基咪唑鑰、氯化三乙基十四烷基錢 、甲磺酸1-乙基-3-甲基咪唑鎗、氯化1-甲基-3-辛基咪唑 錙、氯化1-乙基-3-甲基咪唑鑰以及氯化1-苄基-3-甲基咪 唑鑰。 其中離子液體係氯化三己基十四烷基鱗或甲磺酸1-乙 基-3-甲基咪唑鑰的催化系統係新穎的並且在本發明的框架 內給出了良好的結果。 其中該離子液體係選自氯化1-甲基-3-辛基咪唑鑰、 氯化1-乙基-3-甲基咪唑鑰以及1-苄基-3-甲基氯化咪唑鑰 的催化系統也是這種情況。 特別佳的那些離子液體係例如從液體電解質技術公司 (Iolitec GmbH)或從巴斯夫股份公司(BASF SE)可商 購的。 用於製造合適的離子液體的方法係普通技術人員已知 的並且因此沒有必要在此進行詳細描述。 -15- 201236758 根據本發明的催化劑系統可被用於液相或被沉積在 體載體如矽石 '氧化鋁、矽鋁石、堇青石、莫來石或活性 炭(僅列出幾種合適的載體材料)上,高達載體的孔體積 以及可用表面積的極限値。該載體對於此類載體材料而言 可以具有任何形狀,包括但不限於蜂窩狀物以及擠出物或 類似物。 當該催化系統在液相中使用時,可以將其用一有機溶 劑稀釋。於是包括在根據本發明的催化系統中的有機溶劑 的性質的選擇尤其取決於以下要求:它在反應條件下相對 於反應物而言是惰性的、它與離子液體容易混合或不易混 合;並且取決於以下希望:它與這種離子液體形成一介質 ,該介質的黏度低於該離子液體單獨存在時的黏度。 然而較佳的是,該離子液體自身充當一溶劑,從而使 得不必有另外的溶劑。 根據本發明的催化系統可以用於針對炔烴的任何反應 ,即,兩個碳藉由一個三鍵連接的化合物》在此類炔烴中 可以提及乙炔、丙炔(也稱爲甲基乙炔)、丁炔二酸二甲 酯、1,4-丁烯二醇、連同丙炔類化合物。該反應可以是氮 鹵化作用,特別是氫氯化作用(與氯化氫進行)、氫碘化 作用(與碘化氫進行)、氫氟化作用(與氟化氫進行)、 或氫溴化作用(與溴化氫進行),或與磷酸進行的反應。 根據本發明的催化系統對於乙炔的氫氯化作用是特別 有用的。 在本發明中,術語“乙炔”應理解爲是乙炔或包含乙S 201236758 gives good results. More preferably, the ionic liquid system is selected from the group consisting of: chlorinated scale, iron methanesulfonate, imidazolium chloride, imidazolium mesylate, pyridinium chloride, pyridinium methanesulfonate, pyrrolidine chloride and a Sulfonic acid pyrrolidine key. More preferably, the ionic liquid system is selected from the group consisting of chlorinated scales, methanesulfonic acid scales, imidazolium chloride, and imidazolium methanesulfonate. The catalytic system in which the ionic liquid system is selected from the group consisting of chlorinated scales and imidazolium methanesulfonate is novel and gives good results within the framework of the present invention. Particularly preferred ionic liquid systems are those used in the working examples below, namely 1-butyl-3-methylimidazolium chloride, triethyltetradecyl chloride, 1-ethyl methanesulfonate. 3-methylimidazole gun, 1-methyl-3-octyl imidazolium chloride, 1-ethyl-3-methylimidazole chloride, and 1-benzyl-3-methylimidazole chloride. The catalytic system in which the ionic liquid system chlorinates trihexyltetradecyl sulphate or methanesulfonic acid 1-ethyl-3-methylimidazole is novel and gives good results within the framework of the present invention. Wherein the ionic liquid system is selected from the group consisting of 1-methyl-3-octyl imidazolium chloride, 1-ethyl-3-methylimidazole chloride, and 1-benzyl-3-methylimidazolium This is also the case with the system. Particularly preferred ionic liquid systems are commercially available, for example, from Liquid Electrolyte Technology (Iolitec GmbH) or from BASF SE. Methods for making suitable ionic liquids are known to those of ordinary skill and are therefore not necessarily described in detail herein. -15- 201236758 The catalyst system according to the invention can be used in the liquid phase or deposited on a bulk carrier such as vermiculite alumina, belite, cordierite, mullite or activated carbon (only a few suitable carriers are listed) On the material), up to the pore volume of the support and the limit of available surface area. The carrier may have any shape for such carrier materials including, but not limited to, honeycombs as well as extrudates or the like. When the catalytic system is used in the liquid phase, it can be diluted with an organic solvent. The choice of the nature of the organic solvent to be included in the catalytic system according to the invention then depends inter alia on the requirement that it is inert with respect to the reactants under the reaction conditions, that it is easily mixed or not easily mixed with the ionic liquid; It is desirable to form a medium with the ionic liquid that has a viscosity that is lower than the viscosity of the ionic liquid alone. Preferably, however, the ionic liquid itself acts as a solvent so that no additional solvent is necessary. The catalytic system according to the invention can be used for any reaction to alkynes, ie a compound in which two carbons are linked by a triple bond. In such alkynes, mention may be made of acetylene, propyne (also known as methyl acetylene). ), dimethyl dimethyl acetylate, 1,4-butene diol, together with propyne compounds. The reaction can be nitrogen halogenation, in particular hydrochlorination (with hydrogen chloride), hydroiodination (with hydrogen iodide), hydrofluorination (with hydrogen fluoride), or hydrobromination (with bromine) Hydrogenation), or reaction with phosphoric acid. The catalytic system according to the invention is particularly useful for the hydrochlorination of acetylene. In the present invention, the term "acetylene" is understood to mean acetylene or contains

-16- S 201236758 炔的混合物,該等混合物除乙炔之外還可以包含其他組分 ’例如乙烯或其他不飽和烴類,該等烴類可以是乙炔合成 的副產物。不同的不飽和化合物的此類混合物的來源可以 是任何來源的混合物,如它們可以在用於乙炔的已知合成 方法的過程中獲得。可以使用包含少於5 0 %的乙炔的混合 物。然而較佳的是,術語“乙炔”係指包含至少90%的乙 炔以及更佳的是1 0 0 %的乙炔的混合物。 乙炔主要是藉由甲烷的部分燃燒製造的或作爲來自烴 類裂解的乙烯蒸汽中的副產物出現。 用於製造乙炔的另一方法係碳化釣的水解-16- S 201236758 A mixture of alkynes which may contain, in addition to acetylene, other components, such as ethylene or other unsaturated hydrocarbons, which may be by-products of acetylene synthesis. The source of such mixtures of different unsaturated compounds may be mixtures of any source, as they may be obtained during the known synthetic methods for acetylene. Mixtures containing less than 50% acetylene can be used. Preferably, however, the term "acetylene" means a mixture comprising at least 90% acetylene and more preferably 100% acetylene. Acetylene is primarily produced by partial combustion of methane or as a by-product of ethylene vapor from hydrocarbon cracking. Another method for the manufacture of acetylene is the hydrolysis of carbonized fishing.

CaC〗+ 2H2O —► Ca(OH)2 + C2H2 這要求大約2000°c的極其高的溫度,從而使得必須使 用電爐或類似物。 包含乙炔和乙烯的混合物可以直接按原樣使用,即, 無需將組分進行分離’因爲乙炔與乙烯相比的反應性使得 乙炔的氫氯化作用能夠首先分離所獲得的氯乙烯並且隨後 使用乙烯而進行。可以將該乙烯氯化以生產1,2-二氯乙烷 ’從而用於一製造氯乙烯單體的聯合方法。1,2-二氯乙烷 的熱解可以產生氯化氫,用於與乙炔進行的該第一反應。 因此,本發明還涉及一種用於藉由乙炔與氯化氫的反 應(氫氯化作用)在根據本發明的一催化系統的存在下製 造氯乙烯的方法》 以上對於根據本發明的催化系統所定義的定義和較佳 項適用于根據本發明製造氯乙烯的方法》 -17- 201236758 根據本發明的方法有利地可以在從室溫至22 0°C的範 圍內的溫度下進行。在較高溫度下,該催化系統具有一種 降解的趨勢。較佳的反應溫度,也就是說提供生產率、產 量和催化介質的穩定性之間最好的折衷,是大於或等於約 4 0°C。在大於或等於約50°C的溫度下、更特別佳的是大於 或等於約80°C的溫度下、並且最特別佳的是在大於或等於 約1 2 0 °C的溫度下獲得了最好的結果。較佳的是,該反應 溫度不超過約2 0 0 °C。約4 0 °C到約2 0 0 °C的反應溫度係最特 別佳的。在某些情況下,不超過1 70°C的反應溫度證明是 有利的。 根據本發明的方法有利的是在環境壓力或與用來處理 乙炔的安全法規相容的更高壓力下進行的。通常,該壓力 將不超過5 MPa,較佳的是它將不超過2.5 Mpa的乙炔的 分壓。 根據本發明的藉由乙炔的氫氯化反應製備氯乙烯的方 法有利的是在任何合適的反應器中藉由將氣態反應物(乙 炔和氯化氫)與該催化系統進行接觸而進行的。 根據本發明的方法可以常規地在任何促進氣-液交換 的設備中進行的,該設備係例如板式柱、溢流式塡充柱或 溢流式非塡充柱。本方法的另外一個能夠使氣相和液相之 間有良好的物質交換的實施方式包括使用逆流反應器,可 隨意地噴霧塡充床型,液體催化系統逆向於反應物的氣流 而流過該塡充物。 在根據本發明的方法中,加入反應器中的氯化氫和乙CaC〗 + 2H2O - ► Ca(OH)2 + C2H2 This requires an extremely high temperature of about 2000 ° C, making it necessary to use an electric furnace or the like. The mixture comprising acetylene and ethylene can be used as it is, i.e. without the need to separate the components 'because the reactivity of acetylene compared to ethylene enables the hydrochlorination of acetylene to first separate the vinyl chloride obtained and subsequently use ethylene. get on. The ethylene can be chlorinated to produce 1,2-dichloroethane' for use in a combined process for the manufacture of vinyl chloride monomer. Pyrolysis of 1,2-dichloroethane can produce hydrogen chloride for this first reaction with acetylene. Accordingly, the present invention also relates to a process for the production of vinyl chloride in the presence of a catalytic system according to the invention by the reaction of acetylene with hydrogen chloride (hydrochlorination)" as defined above for the catalytic system according to the invention Definitions and preferences apply to a process for the manufacture of vinyl chloride according to the invention. -17- 201236758 The process according to the invention can advantageously be carried out at temperatures ranging from room temperature to 22 °C. At higher temperatures, the catalytic system has a tendency to degrade. The preferred reaction temperature, i.e., the best compromise between providing productivity, yield, and stability of the catalytic medium, is greater than or equal to about 40 °C. At a temperature greater than or equal to about 50 ° C, more preferably at a temperature greater than or equal to about 80 ° C, and most preferably at most temperatures equal to or greater than about 120 ° C. good result. Preferably, the reaction temperature does not exceed about 200 °C. The reaction temperature of about 40 ° C to about 200 ° C is the most particularly good. In some cases, a reaction temperature of not more than 1 70 ° C proves to be advantageous. The process according to the invention is advantageously carried out at ambient pressure or at a higher pressure compatible with the safety regulations for the treatment of acetylene. Usually, the pressure will not exceed 5 MPa, and preferably it will not exceed the partial pressure of acetylene of 2.5 Mpa. The process for the preparation of vinyl chloride by hydrochlorination of acetylene in accordance with the present invention is advantageously carried out by contacting gaseous reactants (acetylene and hydrogen chloride) with the catalytic system in any suitable reactor. The process according to the invention can be carried out conventionally in any apparatus which promotes gas-liquid exchange, such as a plate column, an overflow enthalpy column or an overflow non-filling column. Another embodiment of the process which enables good material exchange between the gas phase and the liquid phase comprises the use of a countercurrent reactor which can be optionally sprayed into a bed type, the liquid catalytic system flowing through the gas stream against the reactants. Filling things. In the process according to the invention, hydrogen chloride and B are added to the reactor

S -18- 201236758 炔的莫耳比有利的是大於或等於 率大於或等於約〇 . 8。有利的是 3。較佳的是,加入反應器中的 小於或等於約1. 5。 當氯化氫和乙炔係在從約〇 時,已經獲得了良好的結果。 乙炔和氯化氫可在反應器中 入反應器之前進行混合。 爲了增加溶解在液相中的乙 種方法,在該方法中僅將乙炔以 在該反應器中它與在液相中以氫 氫發生反應。氯化氫能以任何形 純的或溶解在有待萃取的溶劑中 利的是之後進行一中間體的乾燥 根據本發明的催化系統有利 法中用於製造氯乙烯。 因此本發明還涉及根據本發 催化性氫氯化作用以製造氯乙烯 與習知技術的催化系統相比 統呈現出爲一簡單且廉價的催化 還不會遇到與金屬的鈍化相關聯 率、選擇性以及因此還有改進的 性能並且其特徵爲長期的穩定性 根據本發明的催化系統此外具有 •約0.5。較佳的是,該比 ,該莫耳比小於或等於約 氯化氫和乙決的莫耳比係 • 5至約3的莫耳比下使用 接觸,或者較佳的是在引 炔的量,還有可能使用一 氣態形式引入反應器中, 氯化物的形式存在的氯化 式引入:稀釋的氣態的、 ,例如一不可溶的胺,有 操作。 地可以在根據本發明的方 明的催化系統用於乙炔的 的用途。 較,根據本發明的催化系 系統的優點,該催化系統 的問題。它還允許在轉化 生產率方面獲得非常好的 。避免了使用汞化合物, 並不具有與該等化合物相 -19- 201236758 關的毒性問題的優點。 【實施方式】 以下的實例旨在說明本發明,但無意限制其範圍。用 字母C表示的實例係對比實例而其他實例描述了根據本發 明的催化系統。 用於工作實例的通用程式: 將30 ml主要由按所接收到的形式使用的相應的離子 液體的催化系統加入一內體積爲45 ml的派萊克斯反應器 中,’該反應器配備有熱傳遞油在其中循環的一個雙重夾棻 以及用於引入反應物的、由一燒結玻璃噴嘴構成的裝置, 該噴嘴旨在確保氣體在液體介質中的分散。將該反應器保 持在1 5 0 °C的溫度下。 將反應物乙炔和HC1以1 : 1.2的莫耳比以10 Nl/h和 12 Nl/h的量(在0°C和大氣壓力下測量)引入。 對離開該反應器的流出物就乙炔的轉化率進行分析》 在所有實驗中選擇性均爲1 00%,即,除所希望的產物氯 乙烯之外不存在副產物。因此,可以由乙炔的轉化率直接 計算出生產率。 在總結了所測試的催化系統的表中所測試和指示的離 子液體係以下各項: IL1氯化1-丁基-3-甲基咪唑鑰 IL2氯化三己基十四烷基鱗 IL3甲烷磺酸1-乙基-3-甲基咪唑鑰S -18- 201236758 The molar ratio of the alkyne is advantageously greater than or equal to a ratio greater than or equal to about 〇. It is advantageous to 3. 5。 The amount of less than or equal to about 1.5. Good results have been obtained when hydrogen chloride and acetylene are from about 〇. Acetylene and hydrogen chloride can be mixed prior to entering the reactor in the reactor. In order to increase the B method dissolved in the liquid phase, only acetylene is reacted in the process with hydrogen in the liquid phase. Hydrogen chloride can be used in any form pure or dissolved in the solvent to be extracted, followed by drying of an intermediate. The catalytic system according to the invention is advantageously used in the manufacture of vinyl chloride. The present invention therefore also relates to the production of vinyl chloride in accordance with the present catalytic hydrogenation to produce a simple and inexpensive catalyst compared to conventional catalytic systems, without encountering a passivation rate with the metal, Selectivity and therefore also improved properties and characterized by long-term stability The catalytic system according to the invention additionally has a height of about 0.5. Preferably, the molar ratio is less than or equal to about 2% to about 3 molar ratios of hydrogen chloride and hexagram molar ratio, or preferably in the amount of acetylene. It is possible to introduce into the reactor using a gaseous form, the presence of a chlorinated form in the form of a chloride: a diluted gaseous, for example an insoluble amine, which is operational. The use of the catalytic system according to the invention for acetylene can be used. In contrast, the advantages of the catalytic system according to the present invention are problems with the catalytic system. It also allows for very good conversion productivity. The use of mercury compounds is avoided and does not have the advantage of toxicity problems associated with these compounds. The following examples are intended to illustrate the invention, but are not intended to limit the scope thereof. The examples indicated by the letter C are comparative examples and the other examples describe the catalytic system according to the present invention. General procedure for working examples: 30 ml of a catalytic system consisting mainly of the corresponding ionic liquid used in the received form is added to a Pyrex reactor with an internal volume of 45 ml, 'the reactor is equipped with heat A double clamp that circulates the oil therein and a device for introducing the reactants, consisting of a sintered glass nozzle, which is intended to ensure the dispersion of the gas in the liquid medium. The reactor was maintained at a temperature of 150 °C. The reactants acetylene and HCl were introduced at a molar ratio of 1:1.2 in an amount of 10 Nl/h and 12 Nl/h (measured at 0 ° C and atmospheric pressure). The conversion of acetylene was analyzed for the effluent leaving the reactor. The selectivity was 100% in all experiments, i.e., no by-products were present except for the desired product, vinyl chloride. Therefore, the productivity can be directly calculated from the conversion ratio of acetylene. The following are summarized in the ionic liquid system tested and indicated in the table of the catalytic system tested: IL1 1-butyl-3-methylimidazolium chloride IL2 trihexyltetradecyl sulphate IL3 methane sulfonate Acid 1-ethyl-3-methylimidazole

-20- S 201236758 IL4 氯化1-甲基-3-辛基咪唑鑰 IL5 氯化1-乙基-3-甲基咪哩鑰 IL6 氯化1-苄基-3·甲基咪唑鑰 IL7 1-乙基-3-甲基咪唑二(三氟甲基磺醯基)醯亞 胺 IL8 丁基三甲基銨二(三氟甲基磺醯基)醯亞胺 IL9 卜丁基-4-甲基吡啶鑰二(三氟甲基磺醯基)醯 亞胺 IL10 三氟甲磺酸1-乙基-3-甲基咪唑鑰 IL1 1 四氯高鐵(III )酸1-丁基-3-甲基咪唑鑰 IL12 四氟乙基磺酸1-乙基-3-甲基咪唑鑰 IL 13 甲苯磺酸三異丁基甲基鱗 IL14 三氟甲磺酸1-甲基-3-辛基咪唑鑰 IL15 三己基十四烷基鐵二(三氟甲基磺醯基)醯亞 胺 IL1 6 1-丁基-1-甲基吡咯烷鑰二(三氟甲基磺醯基) 醯亞胺 IL17 1-乙基-2,3-二甲基咪唑鐵二(三氟甲基磺醯基 )醯亞胺 該等實驗的結果在下表中給出和/或在圖1中展示, 該等圖顯示出了乙炔轉化率(%)隨時間的變化(X軸顯 示以小時計的時間)》緊鄰曲線的編號對應於實例的編號 -21 - 201236758 表1 -實例1至17 實例編號 離子液體 結果 1 IL1 圖1 2 IL2 圖1 3 IL3 圖1 4 IL4 圖1 5 IL5 圖1 6 IL6 圖1 7C IL7 無轉化 8C IL8 無轉化 9C IL9 無轉化 1 0C IL 1 0 無轉化 1 1 C IL1 1 無轉化 1 2C IL 1 2 無轉化 1 3C IL 1 3 無轉化 1 4C IL 1 4 無轉化 1 5C IL 1 5 無轉化 1 6C IL 1 6 無轉化 1 7C IL 1 7 無轉化 該等實驗的結果表明,用根據實例1至6的催化系統 獲得了非常好的結果而對於根據對比實例7至1 7的催化 系統未觀察到轉化。 【圖式簡單說明】 圖1展示實例1至6實驗的結果。-20- S 201236758 IL4 1-methyl-3-octyl imidazolium chloride IL5 1-ethyl-3-methylimidium chloride IL6 Chlorinated 1-benzyl-3·methylimidazole key IL7 1 -ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl) quinone imine IL8 butyl trimethylammonium bis(trifluoromethylsulfonyl) quinone imine IL9 butyl-4-methylpyridine Key di(trifluoromethylsulfonyl) quinone imine IL10 trifluoromethanesulfonate 1-ethyl-3-methylimidazole key IL1 1 tetrachloroferric (III) acid 1-butyl-3-methylimidazole Key IL12 tetrafluoroethylsulfonic acid 1-ethyl-3-methylimidazole key IL 13 toluenesulfonic acid triisobutylmethyl scale IL14 trifluoromethanesulfonic acid 1-methyl-3-octyl imidazole key IL15 trihexyl ten Tetraalkyl iron bis(trifluoromethylsulfonyl) quinone imine IL1 6 1-butyl-1-methylpyrrolidine bis(trifluoromethylsulfonyl) quinone imine IL17 1-ethyl- 2,3-Dimethylimidazolium iron (trifluoromethylsulfonyl) quinone imine The results of these experiments are given in the table below and / or shown in Figure 1, which shows acetylene conversion (%) changes with time (X-axis shows time in hours)" The number of the immediately adjacent curve corresponds to the instance No.-21 - 201236758 Table 1 - Examples 1 to 17 Example No. Ionic Liquid Results 1 IL1 Figure 1 2 IL2 Figure 1 3 IL3 Figure 1 4 IL4 Figure 1 5 IL5 Figure 1 6 IL6 Figure 1 7C IL7 No Transformation 8C IL8 No Transformation 9C IL9 No transformation 1 0C IL 1 0 No transformation 1 1 C IL1 1 No transformation 1 2C IL 1 2 No transformation 1 3C IL 1 3 No transformation 1 4C IL 1 4 No transformation 1 5C IL 1 5 No transformation 1 6C IL 1 6 No conversion 1 7C IL 1 7 No conversion The results of these experiments showed that very good results were obtained with the catalytic systems according to Examples 1 to 6 and no conversion was observed for the catalytic systems according to Comparative Examples 7 to 17. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows the results of the experiments of Examples 1 to 6.

-22- S-22- S

Claims (1)

201236758 七、申請專利範圍: 1. —種用於藉由乙炔與氯化氫在催化系統的存在下的 反應進行製造氯乙烯之方法,該催化系統主要由至少一種 離子液體組成,該離子液體包括至少一種非質子化的陽離 子以及至少一種選自氯離子和甲磺酸根的陰離子。 2. 如申請專利範圍第1項之方法,其中該非質子化的 陽離子係選自:季銨陽離子、鍈陽離子以及包括具有至少 一個氮原子的五或六員雜環的陽離子。 3. 如申請專利範圍第2項之方法,其中該五或六員雜 環具有一或兩個氮原子。 4. 如申請專利範圍第1項之方法,其中該非質子化的 陽離子係選自:季銨陽離子、鐵陽離子、咪唑鑰陽離子、 吡啶鑰陽離子以及吡咯烷鑰陽離子類。 5 .如申請專利範圍第1項之方法,其中該非質子化的 陽離子係選自鱗陽離子以及吡咯烷鑰陽離子類。 6. 如申請專利範圍第1項之方法,其中該離子液體係 選自:氯化季銨、甲磺酸季銨、氯化鱗、甲磺酸鱗、氯化 咪唑鑰、甲磺酸咪唑鑰、氯化吡啶_、甲磺酸吡啶鑰、氯 化吡咯烷鑰以及甲磺酸吡咯烷鎗。 7. 如申請專利範圍第1項之方法,其中該離子液體係 選自氯化鱗以及甲磺酸咪唑鑰。 8. 如申請專利範圍第7項之方法,其中該離子液體係 選自氯化三己基十四烷基鳞或甲磺酸1-乙基-3-甲基咪唑 鎩。 -23- 201236758 9.如申請專利範圍第6項之方法,其中該離子液體係 選自氯化1-甲基-3-辛基咪唑鑰、氯化1-乙基-3-甲基咪唑 鎰以及氯化1-苄基-3-甲基咪唑鑰。 1 0 ·如申請專利範圍第1項之方法,其中該反應係在 從室溫至220 °C的範圍內的溫度進行的。 11. 一種主要由至少一種離子液體組成之催化系統. 該離子液體包括至少一種非質子化的陽離子以及至少一種 選自氯離子和甲磺酸根的陰離子,其中該非質子化的陽離 子係選自鱗陽離子以及吡咯烷鑰陽離子。 1 2. —種主要由至少一種離子液體組成之催化系統, 該離子液體包括至少一種非質子化的陽離子以及至少一種 選自氯離子和甲磺酸根的陰離子,其中該離子液體係選自 甲磺酸季銨、氯化鱗、甲磺酸鱗、甲磺酸咪唑鑰、甲磺酸 吡啶鑰、氯化吡咯烷鑰以及甲磺酸吡咯烷鎗。 1 3 .如申請專利範圍第1 2項之催化系統,其中該離子 液體係選自氯化鱗以及甲磺酸咪唑鍚。 1 4.如申請專利範圍第1 3項之方法,其中該離子液體 係選自氯化三己基十四烷基鐵或甲磺酸1-乙基-3 -甲基咪 唑鎗。 1 5 . —種主要由至少一種離子液體組成之催化系統, 該離子液體包括至少一種非質子化的陽離子以及至少一種 氯陰離子,其中該離子液體係選自氯化1-甲基-3-辛基咪唑 鑰、氯化1-乙基-3-甲基咪唑鑰以及氯化1-苄基-3-甲基咪 唑鑰。 -24- S201236758 VII. Patent application scope: 1. A method for producing vinyl chloride by reacting acetylene with hydrogen chloride in the presence of a catalytic system, the catalytic system consisting essentially of at least one ionic liquid, the ionic liquid comprising at least one An unprotonated cation and at least one anion selected from the group consisting of chloride and mesylate. 2. The method of claim 1, wherein the non-protonated cation is selected from the group consisting of a quaternary ammonium cation, a phosphonium cation, and a cation comprising a five or six membered heterocyclic ring having at least one nitrogen atom. 3. The method of claim 2, wherein the five or six member heterocycle has one or two nitrogen atoms. 4. The method of claim 1, wherein the non-protonated cation is selected from the group consisting of quaternary ammonium cations, iron cations, imidazolium cations, pyridyl cations, and pyrrolidine cations. 5. The method of claim 1, wherein the non-protonated cation is selected from the group consisting of a scaly cation and a pyrrolidine cation. 6. The method of claim 1, wherein the ionic liquid system is selected from the group consisting of: quaternary ammonium chloride, quaternary ammonium methanesulfonate, chlorinated scale, methanesulfonic acid scale, imidazolium chloride, mesylate imidazole , pyridine chloride _, pyridinium mesylate, chlorinated pyrrolidine key and pyrrolidine mesylate gun. 7. The method of claim 1, wherein the ionic liquid system is selected from the group consisting of chlorinated scales and imidazolium methanesulfonate. 8. The method of claim 7, wherein the ionic liquid system is selected from the group consisting of trihexyltetradecyl chloride or 1-ethyl-3-methylimidazolium methanesulfonate. -23- 201236758 9. The method of claim 6, wherein the ionic liquid system is selected from the group consisting of 1-methyl-3-octyl imidazolium chloride, 1-ethyl-3-methylimidazolium chloride And a 1-benzyl-3-methylimidazolium chloride. The method of claim 1, wherein the reaction is carried out at a temperature ranging from room temperature to 220 °C. 11. A catalytic system consisting essentially of at least one ionic liquid. The ionic liquid comprises at least one non-protonated cation and at least one anion selected from the group consisting of chloride and mesylate, wherein the non-protonated cation is selected from the group consisting of squamous cations And a pyrrolidine cation. 1 2. A catalytic system consisting essentially of at least one ionic liquid, the ionic liquid comprising at least one non-protonated cation and at least one anion selected from the group consisting of chloride and mesylate, wherein the ionic liquid system is selected from the group consisting of methyl sulfonate Acid quaternary ammonium, chlorinated scale, methanesulfonic acid scale, mesylate imidazole, mesylate pyridine, chloropyrrolidine and pyrrolidine mesylate. The catalytic system of claim 12, wherein the ionic liquid system is selected from the group consisting of chlorinated scales and imidazolium mesylate. The method of claim 13, wherein the ionic liquid is selected from the group consisting of trihexyltetradecyl chloride or a 1-ethyl-3-methylimidazole gun. a catalytic system consisting essentially of at least one ionic liquid, the ionic liquid comprising at least one non-protonated cation and at least one chloride anion, wherein the ionic liquid system is selected from the group consisting of 1-methyl-3-octyl chloride Imidazole key, 1-ethyl-3-methylimidazole chloride, and 1-benzyl-3-methylimidazole chloride. -24- S
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