201213098 六、發明說明: 【發明所屬之技術領域】 本發明係關於光學膜之製造方法,藉由前述光學膜之 製造方法所得到的光學膜、把前述光學膜作爲透明保護膜 使用的偏光板、以及具備前述偏光板之液晶顯示裝置。 【先前技術】 於液晶顯不裝置之影像顯不區域,被配置種種光學膜 ’例如供保護偏光板的偏光元件之用的透明保護膜等。作 爲這樣的光學膜,例如使用纖維素酯膜等之透明性優異的 樹脂膜。接著,這樣的光學膜,例如多半藉由溶液流延製 膜法等’製造成長尺寸的樹脂膜。所謂溶液流延製膜法, 具體而言,係把使原料樹脂之透明性樹脂溶解於溶媒的樹 脂溶液(塗料)’流延於行走的支撐體上,把乾燥至可剝 離程度而得的膜由支撐體剝離,接著以搬送輥搬送剝離的 膜’同時藉由施以乾燥或延伸等,而製造長尺寸的樹脂膜 的方法。 此外,液晶顯示裝置,其使用領域也多樣化,不限於 在室內的利用’在屋外使用的機會也在增加之中。具體而 s ’例如藉由在液晶顯示裝置顯示影像或資訊,替代海報 等而當成爲廣告媒體,亦即,可以舉出作爲數位招牌( Digital Signage)裝置使用的場合,或者在街頭或店面等 設置爲大型顯示裝置而利用的場合。這樣的場合,液晶顯 示裝置,例如,亦有在高溫高濕環境下使用的情形,光學 -5- 201213098 膜的吸濕導致變質會成爲有待解決 用到的光學膜,被要求具有可以抑 耐濕性》 另一方面,作爲吸濕性低的光 聚甲基丙稀酸甲醋(polymethyl PMMA)等丙烯酸樹脂,除了吸濕 定性也優異,常被檢討在光學膜上 烯酸樹脂之丙烯酸膜,與纖維素酯 易破裂之脆的性質。因此,操作上 安定地製造大畫面化的液晶顯示裝 言,例如會有在裁斷膜的端部時破 此外,作爲含有丙烯酸樹脂之 專利文獻1及專利文獻2所記載者。 於專利文獻1,記載著以丙烯 具有特定的面內相位差値或全光線 根據專利文獻1,揭示出可以 性及高相位差性能的相位差膜。 此外,於專利文獻2,記載著 素酯樹脂之光學膜。 根據專利文獻2,揭示出可以 高耐熱性,顯著改善脆性的光學膜 系樹脂含有纖維素酯系樹脂,發揮 到的光學膜,可以適切地作爲液晶 保護膜來使用。 的問題。在此,作爲使 制吸濕導致的變質之高 學用材料而廣爲人知的 methacrylate)樹脂( 性低,透明性或尺寸安 之應用。然而,含有丙 膜等比較的場合,有容 是困難的,特別是很難 置用之光學膜。具體而 裂等問題發生的情形。 樹脂膜,例如可以舉出 酸系聚合體爲主成分, 透過率之相位差膜。 提供具有透明性、耐熱 含有丙烯酸樹脂與纖維 提供低吸濕性,透明、 。亦即,藉由於丙烯酸 改善脆性的效果,所得 顯示裝置用的偏光板的 -6- 201213098 此外’作爲使光學膜的操作變得容易之先前技術,例 如可以舉出專利文獻3所記載者。 於專利文獻3,係於使用無端皮帶支撐體之溶液流延 製膜法’使由無端皮帶支撐體剝離的膜直到進行延伸爲止 之膜的殘留溶媒量,在膜的中央部比膜的端部更高的光學 膜之製造方法。 根據專利文獻3,揭示出可以於使用無端皮帶支撐體 的溶液流延製膜法,藉由調整延伸時等之膜的殘留溶媒量 ’而不限定於特定的原料,可以製造出提高彈性率保持強 度操作容易的寬幅、薄膜之光學膜。 〔先前技術文獻〕 〔專利文獻〕 〔專利文獻1〕日本專利特開2008-93 7 8號公報 〔專利文獻2〕國際公開2009/47924號公報 〔專利文獻3〕日本專利特開2008-200929號公報 【發明內容】 本發明之目的在於提供即使爲了提高耐濕性或耐熱性 等’而讓丙烯酸系樹脂含有於纖維素酯系樹脂,也可以製 造出透明性、加工性及平面性優異的光學膜之光學膜之製 造方法。此外,目的在於提供藉由前述光學膜之製造方法 所得到的光學膜、把前述光學膜作爲透明保護膜使用的偏 光板、以及具備前述偏光板之液晶顯示裝置。 本發明之一態樣之光學膜之製造方法,特徵爲具備: 201213098 使以95 : 5〜30 : 70之質量比含有丙烯酸系樹脂與纖維素 酯系樹脂之樹脂溶液,流延於行走的支撐體上形成流延膜 之流延步驟,把前述流延膜由前述支撐體剝離爲膜的剝離 步驟,搬送被剝離的膜,同時延伸於前述膜之搬送方向的 第1延伸步驟,搬送藉由前述第1延伸步驟延伸的膜,同時 延伸於與前述膜之搬送方向垂直的方向上的第2延伸步驟 ,搬送藉由前述第2延伸步驟延伸的膜,同時裁斷垂直於 前述膜的搬送方向的方向之兩端部,除去被裁斷的端部之 裁斷步驟,搬送裁斷的端部被除去的膜,同時延伸於前述 膜的搬送方向之第3延伸步驟;前述第1延伸步驟之膜的延 伸率與前述第3延伸步驟之膜的延伸率的合計,在前述丙 烯酸系樹脂的含有率對前述丙烯酸系樹脂與前述纖維素酯 系樹脂的總量爲A質量百分比的場合,以百分比表示在A/3 + 10〜A/5 + 40的範圍內;前述第1延伸步驟之膜的延伸率 ,相對於前述第1延伸步驟之膜的延伸率與前述第3延伸步 驟之膜的延伸率的合計,爲70〜95%。 此外,本發明之另一態樣,係藉由前述光學膜之製造 方法所得到的光學膜。 此外,本發明之另一態樣,係具備偏光元件、被配置 於前述偏光元件之至少一方的表面上之透明保護膜的偏光 板,其中前述透明保護膜是前述光學膜爲其特徵之偏光板 〇 此外,本發明之另一態樣,係具備液晶胞、及以挾住 前述液晶胞的方式被配置的2枚偏光板之液晶顯示裝置, 201213098 其特徵爲:前述2枚偏光板之中至少一方,係前述偏光板 〇 本發明之目的、特徵、態樣及優點,可藉由以下之詳 細記載與附圖而更爲清楚。 【實施方式】 根據本案發明人的檢討,記載於專利文獻1那樣的, 含有丙烯酸樹脂之丙燏酸膜’與纖維素醋膜等比較的場合 ’有容易破裂之脆的性質。因而’於製造膜時會有裁斷膜 的端部之際發生破裂之裁斷性低下等加工性相關問題發生 的情形。 _ 此外,根據本案發明人的檢討,記載於專利文獻2的 光學膜’隨著其製造方法等’例如會有無法作爲大畫面化 之液晶顯示裝置用的偏光板的保護膜而適切地使用的情形 。具體而言,隨著製造方法不同,有可能會成爲模糊度( haze )等透明性降低,或不能充分改善裁斷性等加工性, 或平面性降低之光學膜。 此外’根據本案發明人的檢討,記載於專利文獻3之 光學膜之製造方法,雖然可以適切地製造作爲光學膜使用 的纖維素酯膜,但是將這樣的製造方法,適用於含有丙烯 酸樹脂的樹脂膜的製造方法,也會有無法充分抑制在裁斷 膜的端部之際發生破裂等不良情形的場合。 ft Itb ’本案發明人推測並非製造由纖維素酯系樹脂所 構成的膜’而是製造除了纖維素酯系樹脂以外,含有丙烯 -9 - 201213098 酸系樹脂或壓克力粒子的膜的場合,如前所述的裁斷膜的 端部時發生破裂等不良情形,會影響到製造光學膜之際的 延伸。 接著,本案發明人,檢討種種延伸條件的結果,發現 隨著纖維素酯系樹脂與丙烯酸系樹脂之含量比不同,適於 延伸的條件也不同。在此,本案發明人想到了規定延伸條 件,完成如以下所述之本發明。 以下,說明相關於本發明的光學膜之製造方法的實施 型態,但本發明並不被限定於這些說明。 相關於本實施型態之光學膜之製造方法,係包含使以 95: 5〜30: 70之質量比含有丙烯酸系樹脂與纖維素酯系 樹脂之樹脂溶液,流延於行走的支撐體上形成流延膜之流 延步驟,把前述流延膜由前述支撐體剝離爲膜的剝離步驟 ,搬送被剝離的膜,同時延伸於前述膜之搬送方向( Machine Direction: MD方向)的第1延伸步驟,搬送藉由 前述第1延伸步驟延伸的膜,同時延伸於與前述膜之搬送 方向垂直的方向(Transverse Direction: TD方向)上的第 2延伸步驟,搬送藉由前述第2延伸步驟延伸的膜,同時裁 斷垂直於前述膜的搬送方向的方向(寬幅方向)之兩端部 ,除去被裁斷的端部之裁斷步驟,搬送裁斷的端部被除去 的膜,同時延伸於前述膜的搬送方向(MD方向)之第3延 伸步驟;係根據所謂的溶液流延製膜法之製造方法。例如 ,藉由圖1所示的根據溶液流延製膜法之光學膜之製造裝 置來進行。又,作爲光學膜之製造裝置,不限於圖1所示 -10- 201213098 者,亦可爲其他種構成。此處,所謂膜,係被流延於 體上的樹脂溶液(塗料)所構成的流延膜(網,web ) 撐體上乾燥,成爲應由前述支撐體剝離的狀態以後者 謂光學膜,係藉由相關於本實施型態的光學膜之製造 ,而最終獲得之膜。 接著,在前述丙烯酸系樹脂之含有率對前述丙烯 樹脂與前述纖維素酯系樹脂的總量之比爲A質量百分 場合,前述第1延伸步驟之膜的延伸率(第1延伸率) 述第3延伸步驟之膜的延伸率(第3延伸率)的合計, ,前述膜之搬送方向(MD方向)之種延伸率,以百 來表示係在A/3+10〜A/5+40之範圍內,而以在A/3 〜A/5+ 30之範圍內爲較佳。具體而言,前述丙烯酸 脂與前述纖維素酯系樹脂之含量比(質量比)爲70 : 場合,A成爲70質量百分比,前述第1延伸率與前述負 伸率之合計,約爲33〜54%,而以約38〜44%爲較佳 前述膜之搬送方向(MD方向)之總延伸率太低 合,亦即,MD方向之延伸(MD延伸)不充分的場合 膜的強度變得不充分的傾向。這應該是構成膜的樹脂 向不充分的緣故。此外,前述膜之搬送方向(MD方 之總延伸率太高的場合,亦即,MD方向之延伸太過 合,有無法抑制膜的白化發生的傾向。這應該是隨著 膜的樹脂的種類,具體而言隨著丙烯酸系樹脂與纖維 系樹脂,於樹脂的配向程度產生差異,而該差異變大 。因而,前述膜的搬送方向的總延伸率,在前述範圍 支撐 在支 ,所 方法 酸系 比的 與前 憶及 分比 + 15 系樹 30的 I 3延 〇 的場 ,有 的配 向) 的場 構成 素酯 所致 內的 -11 - 201213098 度樹 強系 膜酸 高烯 提丙 可的 時膜 同成 , 構 生保 發確 的度 化程 白個 的某 膜在 制’ 抑圍 以範 可述 該前 應’ , 即 話亦 與纖維素酯系樹脂之配向,同時使丙烯酸系樹脂與纖維素 酯系樹脂之配向的程度之差不會太大的範圍。 前述第1延伸率,以對前述膜之搬送方向(MD方向) 之總延伸率而言爲70〜95%,以80〜95%爲較佳。這應該 是前述第1延伸率太低的話,前述第3延伸率會變得太高, 於前述第3延伸步驟時,有在膜之搬送方向(長邊方向) 形成延伸紋(縱皺紋)的傾向所致。此外,還應該是若前 述第1延伸率太高的話,前述第3延伸率會變得太低’在第 2延伸步驟形成的,延伸於垂直於膜的搬送方向的方向( 短邊方向)的皴紋(橫皺紋),即使在第3延伸步驟延伸 於搬送方向,也有無法充分除去的傾向。因而’前述第1 延伸率,在前述範圍內的話,應該可以維持所得到的膜的 透明性或加工性於較高的狀態,還提高平面性。 又,前述第1延伸步驟之膜的延伸率(第1延伸率)及 前述第3延伸步驟之膜的延伸率(第3延伸率)’以如下之 方式求出。 首先,測定前述第〗延伸步驟及前述第3延伸步驟之膜 的搬送速度。接著,使用所得到的各步驟之膜的搬送速度 ,藉由下列式(1),算出前述第1延伸率及前述第3延伸 率之MD方向的延伸率(MD延伸率)。塗料 MD延伸率(%)={(各步驟之膜之搬送速度-流延速度)/ 流延速度}><100 (1) -12- 201213098 又,流延速度,爲前述無端筒體(drum)支撐 運行速度(周速)。 此外,前述第1延伸率及前述第3延伸率,隨著 成或膜的殘留溶媒率等也有所不同,但可以藉由膜 張力、各步驟之氛圍溫度、及各步驟之輥溫度等來 整。 圖1係顯示相關於本發明之實施型態之根據溶 製膜法之光學膜的製造裝置11的基本構成之槪略圖 膜之製造裝置11,具備無端筒體支撐體12、流延模 離輥1 4、第1延伸裝置1 5、第2延伸裝置1 6、裁斷裝 第3延伸裝置18、及捲取裝置20等。 前述流延模1 3,使後述之纖維素酯系樹脂與丙 樹脂溶解於溶媒而得的樹脂溶液(塗料)19流延於 端筒體支撐體12的表面上。前述無端筒體支撐體12 旋轉驅動地被支撐,於其表面上被形成由前述流延 延的塗料19所構成的網。接著,藉由前述無端筒體 12的旋轉,搬送前述網同時使其乾燥。藉由如此進 前述網成爲可以由前述無端筒體支撐體12剝離的膜 ,前述剝離輥14,將前述膜由前述無端筒體支撐體 ,把剝離的膜導引至前述第I延伸裝置1 5。前述第1 置15,搬送前述被剝離的膜同時延伸於前述膜的搬 (MD方向)。前述第2延伸裝置16,搬送藉由前劲 伸裝置15延伸的膜,同時延伸於垂直於前述膜的搬 之方向(TD方向)上。前述裁斷裝置17,裁斷藉由 體12的 膜的組 的搬送 進行調 液流延 。光學 13、剝 置1 7、 烯酸系 前述無 ,係可 模1 3流 支撐體 行,使 。接著 12剝離 延伸裝 送方向 t第1延 送方向 前述第 201213098 2延伸裝置16延伸的膜的垂直於搬送方向的方向(寬幅方 向)之兩端部,而除去被裁斷的端部。前述第3延伸裝置 18’搬送被除去裁斷的端部之膜,同時延伸於前述膜的搬 送方向(MD方向)。接著,前述捲取裝置20,捲取藉由 前述第3延伸裝置18延伸的膜,成爲膜卷(film roll)。構 成此膜卷的膜,係藉由相關於本實施型態的光學膜之製造 方法所製造之光學膜。 又,前述無端筒體支撐體12及前述流延模13,相當於 供實施流延步驟之用者。前述剝離步驟,係將前述流延模 作爲膜由前述無端筒體支撐體12剝離之步驟,係藉由前述 剝離輥14而實施的步驟。前述第1延伸步驟,在由前述無 端筒體支撐體1 2剝離之後,在前述第2延伸步驟,直到延 伸於垂直於膜的搬送方向的方向上爲止之間之延伸於膜的 搬送方向之步驟,係藉由前述剝離輥14或前述第1延伸裝 置15而實施之步驟。前述裁斷裝置17,係相當於供實施裁 斷步驟之用者。前述第3延伸裝置18,係相當於供實施第3 延伸步驟之用者》因而,前述光學膜製造裝置11,只要是 具備供分別實施流延步驟、剝離步驟、第1延伸步驟、第2 延伸步驟、裁斷步驟、及第3延伸步驟之用者即可,沒有 特別限定。 前述流延模13,如圖1所示,由被接續於前述流延模 1 3的上端部之塗料供給管供給塗料1 9。接著,該被供給的 塗料由前述流延模13往前述無端筒體支撐體12吐出,於前 述無端筒體支撐體12上形成網(web)。 -14- 201213098 前述無端筒體支撐體12,係表面爲鏡面之旋轉的金屬 製的筒體。作爲前述筒體,由膜的剝離性的觀點來看,例 如以使用不銹鋼等所構成的筒體較佳。藉由前述流延模1 3 流延的流延膜的寬幅’由有效利用前述無端筒體支撐體12 的寬幅的觀點來看,最好是對前述無端筒體支撐體12的寬 幅爲80〜99%。此外,替代前述無端筒體支撐體12,使用 表面爲鏡面的無限行進的金屬製之無端皮帶(無端皮帶支 撐體)亦可。此外,作爲前述無端皮帶支撐體,具體而言 ,例如可以舉出可藉由一對之驅動輥與從動輥而驅動的被 支撐的皮帶等。 接著,前述無端筒體支撐體12,藉由其旋轉,搬送被 形成於其表面上的流延膜(網),同時使塗料中的溶媒乾 燥。此時,以冷卻前述無端筒體支撐體1 2爲佳。具體而言 ,例如,以10°c以下較佳,以0°C以下更佳,又以-10°c以 下又更佳。藉由如此進行,有提高所得到的膜的強度的傾 向。此一情形,應該是被形成於前述無端筒體支撐體1 2的 表面上之流延膜(網),藉由冷卻凝膠化而成爲強度高的 凝膠膜的緣故。 此外,前述無端筒體支撐體12的行進速度(周速)例 如爲50〜3 00m/分鐘程度爲佳。此外,前述無端筒體支撐 體12的行進速度相對於由前述流延模13吐出的塗料的流速 之比(抽伸比,draft ratio)爲0.5〜2程度爲較佳。前述拉 伸比在此範圍內的話’可以安定形成流延膜。例如,拉伸 比太大的話,會有發生頸縮(necking )現象的傾向,如此 -15- 201213098 一來’變得無法形成寬幅的光學膜。 此外’替代前述無端筒體支撐體12,而使用前述無端 皮帶支撐體的場合,作爲前述無端皮帶支撐體的溫度,會 隨著構成前述網的溶媒而有差異,但一般爲〇。〇以上,未 滿構成前述網的溶媒的沸點。此外,考慮到伴隨著溶媒的 蒸發時間之搬送速度或生產性等,例如,以5 t以上,而 在比構成前述網的溶媒的沸點更低5。(:的溫度以下爲佳。 此時之氛圍溫度,沒有特別限定,一般被控制於露點以上 〇 前述剝離輥1 4,只要是可以把被形成於前述無端筒體 支撐體12上的膜由前述無端筒體支撐體12剝離,把剝離的 膜導引至前述第1延伸裝置1 5的話即可,沒有特別限制。 接著,前述剝離輥14,具體而言,例如被配置於前述無端 筒體支撐體1 2之塗料1 9流延之側的表面附近。此外,前述 無端筒體支撐體1 2與前述剝離輥1 4的距離,以1〜1 00mm 爲佳。藉由以前述剝離輥14爲支點,對被乾燥的網(膜) 施加張力而拉扯,而剝離被乾燥的網(膜)。從無端筒體 支撐體1 2剝離膜時,隨著剝離張力與其後的搬送張力使得 膜延伸於膜的搬送方向(MD方向)。因此,由前述無端 筒體支撐體12剝離膜時的剝離張力及搬送張力,以50〜 400N/m爲較佳。 此外,在考慮從前述無端筒體支撐體1 2之剝離性,彔IJ 離時的殘留溶媒率,剝離後的搬送性,搬送·乾燥後所完 成的樹脂膜的物理特性等,將膜由前述無端筒體支撐體12 -16- 201213098 剝離時之膜的殘留溶媒率,以3〇〜200質量百分比 又,膜之殘留溶媒率’以下列式(2)定義。 残留溶媒率(質量%)=UM丨_M2:|/M2} X丨〇〇 此處,Μ】顯示膜之任意時間點的質量,M2顯 定Μι時之膜在115 °C乾燥1小時後之質量。 前述第1延伸裝置15’只要可以搬送前述膜同 於前述膜的搬送方向(MD方向)即可,沒有特別 前述第1延伸裝置15’具體而言,例如具備複數之 。接著,藉由於該輥間’在對膜施加張力的狀態下 膜,而使膜延伸於MD方向。又,前述第1延伸裝置 伸率,亦即第1延伸率’只要在前述範圍內即可。 此時,通常,前述第1延伸裝置15,使膜延伸 其乾燥。具體而言,例如單獨使用空氣、紅外線等 燥亦可,倂用空氣與紅外線進行乾燥亦可。更具體 如圖1所示,前述第1延伸裝置15,具備具有空氣取 排出口之箱,由前述空氣取入口,對前述箱內送入 方式亦可。 此外,前述第1延伸裝置15之氛圍溫度,具體 具備前述箱的場合,其箱中的溫度’以5〜3 9 °C爲 述溫度太低的場合,膜之乾燥不容易進行,有在膜 溶媒的傾向。此外,前述溫度太局的場合,有膜的 低的傾向,隨著不同場合’有膜破斷之虞。因而, 前述溫度在上述範圍內’可以更爲提高膜的強度, 造加工性更爲優異的光學膜。此一情形,應該是在 爲佳。 (2) 示把測 時延伸 限定。 搬送輥 ,搬送 15之延 同時使 進行乾 地說, 入口與 空氣的 而言, 佳。前 中殘留 強度降 藉由使 可以製 根據前 -17- 201213098 述第1延伸裝置15之延伸步驟’可以使構成膜的樹脂可更 適切地進行配向所致。 此外,前述第1延伸裝置15,具備搬送輥的場合’該 班送輥的表面溫度’以-2 0〜0 °c爲佳。前述溫度太低的場 合,會於膜表面發生結露,或是發生於搬送輥上的結露被 轉印至膜上,而損及膜之平面性等,而成爲異物的原因, 有使膜的品質降低之傾向。此外,前述溫度太高的場合, 會有無法充分發揮提高膜的強度之效果的傾向。因而,藉 由使前述溫度在上述範圍內,可以更爲提高膜的強度,可 以製造加工性更爲優異的光學膜。此一情形,應該是在根 據前述第1延伸裝置15之延伸步驟,可以使構成膜的樹脂 可更適切地進行配向所致。 前述第2延伸裝置16,只要可以搬送前述膜同時延伸 於垂直於前述膜的搬送方向的方向(TD方向)即可,沒有 特別限定。具體而言,例如,藉由以把持手段之握把等把 持垂直於膜的搬送方向的方向之兩端部,使對向的握把間 的距離增大,而延伸於T D方向。此時,以使下列式(3 ) 所求得的延伸率(TD延伸率)成爲20〜50%的方式進行延 伸。此外,其延伸率,以22〜48%爲較佳,尤以25〜45% 爲更佳。延伸率太低的話,會有無法得到所要的延遲値的 傾向,或者光學膜的寬幅化變得困難之傾向。此外,延伸 率太高的話,有膜的模糊度(haze )變高,透明性降低的 傾向。因此’把得到的光學膜作爲液晶面板等之液晶顯示 裝置所具備的相位差膜使用的場合,會有對比降低的傾向 -18- 201213098 ,所以不佳。此外,隨著場合不同,亦有從膜從以把持手 段(握把)把持之處所裂開而破斷之虞。 TD延伸率(%) = {(延伸後之寬幅方向的長度-延伸前之 寬幅方向的長度)/延伸前之寬幅方向的 長度}xl〇〇 (3) 此外,使膜延伸時,通常會加熱膜。此膜之加熱,具 體而言,例如可藉由使加熱風吹網膜而進行,亦可以紅外 線加熱器等加熱裝置來進行加熱。更具體地說,如圖1所 示,前述第2延伸裝置16,具備具有空氣取入口與排出口 之箱,由前述空氣取入口,對前述箱內送入加熱風的方式 亦可。 此外,作爲使其延伸時之溫度(延伸溫度),以1 5 0 〜200 °C爲佳,以155〜190°C爲更佳。延伸溫度太低的話 ,會對膜施加多餘的應力,而有膜的模糊度(haze )變高 ,透明性降低的傾向。因此,把得到的樹脂膜作爲液晶面 板等之液晶顯示裝置所具備的相位差膜使用的場合,會有 對比降低的傾向,所以不佳。此外,隨著場合不同,亦有 從膜從以把持手段(握把)把持之處所裂開而破斷之虞。 此外,延伸溫度太高的話,會有無法得到所要的延遲値, 或是膜融溶,或是膜的表面狀態或膜厚等變得不均勻的傾 向。 前述裁斷裝置〗7,只要可以裁斷垂直於膜的搬送方向 的方向(寬幅方向)之兩端部,而除去被裁斷的端部的話 即可,沒有特別限定。前述裁斷裝置1 7,具體而言,例如 -19- 201213098 可舉出具備修整刀片((trim cutter)者等。前述修整刀 片,切取被搬送來的膜的與搬送方向約略垂直的方向(寬 幅方向)的端部,以使被切取的膜的剩餘部分成爲出貨製 品之光學膜的方式進行裁斷。此時,被切除的膜的端部, 如圖1所示,離開前述膜之搬送路徑,而被除去。 前述修整刀片,只要是可以切取被搬送來的膜的端部 即可,沒有特別限定》作爲前述修整刀片,爲了適切地切 取膜的端部,最好是可以任意調整對膜的切入深度,例如 ’可以舉出具備由上圓刃與下圓刃所構成的切斷刃之旋轉 圓板式者或者刀式者。 前述第3延伸裝置18,只要能搬送被除去裁斷的端部 之膜,同時延伸於前述膜的搬送方向(MD方向)即可, 沒有特別限定。具體而言,除了使此處之延伸率成爲前述 範圍內以外,與前述第1延伸裝置15相同》 前述捲取裝置20,只要可以使膜以必要量的長度捲取 於卷芯即可,沒有特別限定。又,捲取時的溫度,爲了防 止捲取後的收縮導致劃傷、捲取鬆開等,最好是冷卻至室 溫爲佳。使用的捲取機沒有特別的限定,用一般使用的機 器即可,可以採用定張力法、定扭矩法、梯度張力法、內 部應力一定的程式張力控制法等捲取方法來進行捲取。 以下,說明在本實施型態使用的樹脂溶液(塗料)的 組成。 本實施型態使用的樹脂溶液,如前所述,只要是以9 5 :5〜30: 70之質量比使丙烯酸系樹脂與纖維素酯系樹脂 -20- 201213098 溶解於溶媒者即可,沒有特別限定β (丙烯酸系樹脂) 前述丙烯酸系樹脂’只要是可以使用與前述纖維素酯 系樹脂一起含有而得的塗料成形爲膜狀而得的樹脂膜發揮 透明性的樹脂即可’沒有特別限定。具體而言,例如,係 於所得到的膜,可以與前述纖維素酯系樹脂以互溶狀態含 有之丙烯酸系樹脂’其互溶性高者爲佳。藉由組合使用互 溶性高的前述丙烯酸系樹脂與前述纖維素酯系樹脂,使各 樹脂具有的性狀相互彌補,而可以達成作爲光學膜所必要 的物性或品質。又’此處,所謂以互溶狀態含有前述丙烯 酸系樹脂與前述纖維素酯系樹脂,意味著藉由混合各個樹 脂(高分子),結果成爲互溶的狀態。 此外’前述丙烯酸系樹脂與前述纖維素酯系樹脂是否 成爲互溶狀態’具體而言,例如可以藉由測定玻璃轉移溫 度T g而判斷。更具體地說,例如可以由以下所述來判斷。 即使兩種樹脂的玻璃轉移溫度不同的場合,在二種樹脂之 互溶性很高時,玻璃轉移溫度只會測到1個。亦即,各個 樹脂固有的玻璃轉移溫度消失,成爲1個玻璃轉移溫度而 被測定到。相對於此,二種樹脂之互溶性很低時,各個樹 脂之玻璃轉移溫度都還是存在著,所以混合物之玻璃轉移 溫度會測到2個以上。又,此處所謂玻璃轉移溫度,係使 用示差掃描熱量測定器(PerkinElmer公司製造之DSC-7型 ),以20°C /分鐘之升溫速度進行測定,依照JISK7121 ( -21 - 201213098 1 987 )之標準所求得之中間點玻璃轉移溫度(Tmg)。 此外,作爲前述丙烯酸系樹脂,只要是如前述的丙烯 酸系樹脂即可,沒有特別限定。具體而言,例如可以舉出 使丙嫌酸酯及甲基丙嫌酸甲醋(methyl methacrylate )等 之甲基丙烯酸酯等之包含丙烯酸系單量體之單量體聚合而 得的樹脂等。更具體地說,例如可以舉出聚甲基丙烯酸甲 酯(polymethyl methacrylate)等之甲基丙嫌酸系樹脂等 。此外,作爲前述單量體,以包含甲基丙烯酸甲酯55〜99 質量百分比,及可以與甲基丙烯酸甲酯共聚合之其他單量 體1〜50質量百分比爲佳。因而,作爲前述丙烯酸系樹脂 ,以聚合包含甲基丙烯酸甲酯55〜99質量百分比,及可以 與甲基丙烯酸甲酯共聚合之其他單量體1〜50質量百分比 的單量體而得之樹脂爲佳。 作爲可與前述甲基丙烯酸甲酯共聚合的其他單量體, 雖沒有特別限定,但可以舉出例如烷基的碳數爲2〜1 8之 甲基丙烯酸烷基酯、烷基的碳樹圍1〜18之丙烯酸烷基酯 、丙烯酸、甲基丙烯酸等之α,β-不飽和酸、馬來酸(順丁 烯二酸)、富馬酸(反丁烯二酸)、亞甲基丁二酸等含有 不飽和基的二價羧酸、苯乙烯、α-甲基苯乙烯等芳香族乙 烯基化合物、丙烯腈、甲基丙烯腈等之α,β-不飽和腈、無 水馬來酸、馬來醯亞胺、Ν-置換馬來醯亞胺、戊二酸無水 物等。此外,這些可以單獨使用,亦可組合2種以上使用 。此外,其中,由共聚合物的耐熱分解性或流動性的觀點 來看,以丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丙酯、丙烯 -22- 201213098 酸正丁酯、丙烯酸仲丁酯、丙烯酸2-乙基己酯等爲佳,又 以丙烯酸甲酯或丙烯酸正丁酯爲特佳。 此外,作爲前述丙烯酸系樹脂,可以使用市售品。具 體而言,例如可以舉出旭化成化學公司製造之Delpet 60N (音譯)、旭化成化學公司製造之Delpet 80N (音譯)、 三菱Rayon公司製造之Dyanile BR52(音譯)、三菱Rayon 公司製造之Dyanile BR80 (音譯)、三菱Rayon公司製造 之Dyanile BR83(音譯)、三菱Ray on公司製造之Dyanile BR85 (音譯)、三菱Rayon公司製造之Dyanile BR88(音 譯)、及電氣化學工業公司製造之KT7 5等。 此外,前述丙烯酸系樹脂,可以使用前述丙烯酸系樹 脂之中的1種,亦可組合2種以上使用。 前述丙烯酸系樹脂,特別是由改善作爲液晶偏光板保 護膜之脆性與改善與纖維素酯系樹脂互溶時之透明性的觀 點來看,以重量平均分子量(Mw)爲110,000〜1,000,000 較佳,又以1 50,000〜400,000爲更佳。又,重量平均分子 量,可以藉由凝膠浸透色層分析法來測定。測定條件,例 如可舉出以下的條件。 溶媒:二氯甲烷 管柱:連接昭和電工公司製造之ShodexK806、昭和電 工公司製造之ShodexK805、及昭和電工公司製造之 ShodexK803G等3根管柱而使用[Technical Field] The present invention relates to a method for producing an optical film, an optical film obtained by the method for producing an optical film, a polarizing plate using the optical film as a transparent protective film, and And a liquid crystal display device including the polarizing plate described above. [Prior Art] Various optical films are disposed in the image display area of the liquid crystal display device, for example, a transparent protective film for protecting a polarizing element of the polarizing plate. As such an optical film, for example, a resin film excellent in transparency such as a cellulose ester film is used. Then, such an optical film is produced, for example, by a solution casting method or the like to produce a resin film of a large size. The solution casting film forming method is a film in which a resin solution (coating material) in which a transparent resin of a raw material resin is dissolved in a solvent is cast on a traveling support and dried to a peelable degree. A method of producing a long-sized resin film by peeling off the support and then transporting the peeled film by a conveyance roller while applying drying or stretching. Further, the liquid crystal display device is also widely used in the field of use, and the use of indoor use is not limited to the use of indoors. Specifically, s ' can be used as an advertisement medium by displaying a video or information on a liquid crystal display device, for example, instead of a poster, that is, a case where it is used as a digital signage device, or a street or a store setting. Used in the case of large display devices. In such a case, the liquid crystal display device, for example, is also used in a high-temperature and high-humidity environment, and the optical hysteresis of the optical-5-201213098 film causes deterioration to become an optical film to be solved, and is required to have moisture resistance. On the other hand, an acrylic resin such as polymethyl PMMA which is low in hygroscopicity is excellent in hygroscopicity and is often examined on an acrylic film of an olefinic resin on an optical film. It is fragile with cellulose esters. For this reason, it is described in Patent Document 1 and Patent Document 2 containing an acrylic resin, for example, when the end of the film is broken. Patent Document 1 describes a phase difference film in which acryl has a specific in-plane phase difference 全 or total ray. According to Patent Document 1, a property and a high phase difference performance are disclosed. Further, Patent Document 2 describes an optical film of an ester ester resin. According to Patent Document 2, an optical film-based resin which can significantly improve brittleness and which has a high heat resistance and which contains a cellulose ester-based resin can be used as a liquid crystal protective film. The problem. Here, methacrylate resin, which is widely known as a high-tech material for deterioration due to moisture absorption, has low properties, transparency, and dimensional stability. However, in the case of comparison with a propylene film or the like, it is difficult to have a capacity. In particular, it is difficult to use an optical film. In particular, a problem such as cracking occurs. The resin film is, for example, a retardation film having an acid-based polymer as a main component and a transmittance. Resin and fiber provide low hygroscopicity and transparency, that is, by the effect of improving the brittleness of acrylic acid, the obtained polarizing plate for display device -6-201213098, in addition, as a prior art for making the operation of the optical film easy, For example, Patent Document 3 discloses a solution casting method using an endless belt support to reduce the amount of residual solvent of the film which is peeled off from the endless belt support until the film is stretched. A method of producing an optical film higher in the central portion of the film than at the end of the film. According to Patent Document 3, it is disclosed that the endless belt can be used for support The solution casting method of the bulk is not limited to a specific raw material by adjusting the amount of residual solvent of the film at the time of stretching, and it is possible to manufacture a wide-width, thin-film optical film which is easy to handle by increasing the modulus of elasticity. [Patent Document 1] [Patent Document 1] Japanese Patent Laid-Open Publication No. 2008-93-7 (Patent Document 2) International Publication No. 2009/47924 (Patent Document 3) Japanese Patent Laid-Open Publication No. 2008-200929 SUMMARY OF THE INVENTION An object of the present invention is to provide an optical film excellent in transparency, workability, and planarity even when an acrylic resin is contained in a cellulose ester-based resin in order to improve moisture resistance, heat resistance, and the like. Further, an object of the invention is to provide an optical film obtained by the method for producing an optical film, a polarizing plate using the optical film as a transparent protective film, and a liquid crystal display device including the polarizing plate. A method for producing an optical film according to an aspect of the invention is characterized in that: 201213098 is used to contain acrylic acid in a mass ratio of 95:5 to 30:70; a resin solution of a resin and a cellulose ester resin, a casting step of casting a casting film on a traveling support, and a peeling step of peeling the casting film from the support into a film, and conveying the peeled film. At the same time, in the first extending step of extending the film in the transport direction, the film extending in the first extending step is transported while extending in a second extending step in a direction perpendicular to the film transport direction, and the transport is performed by the (2) extending the film extending in the step, simultaneously cutting both end portions in a direction perpendicular to the conveying direction of the film, removing the cutting step of the cut end portion, conveying the film from which the cut end portion is removed, and extending the film to the film. a third extending step of the direction; a total of the elongation of the film in the first extending step and an elongation of the film in the third extending step, and a content ratio of the acrylic resin to the acrylic resin and the cellulose ester When the total amount of the resin is A mass percentage, it is expressed as a percentage in the range of A/3 + 10 to A/5 + 40; the elongation of the film of the first extension step, phase The total elongation of the film in the first stretching step and the elongation in the film in the third extending step are 70 to 95%. Further, another aspect of the present invention is an optical film obtained by the above-described method for producing an optical film. Further, another aspect of the present invention provides a polarizing plate comprising a polarizing element and a transparent protective film disposed on a surface of at least one of the polarizing elements, wherein the transparent protective film is a polarizing plate characterized by the optical film. Further, another aspect of the present invention provides a liquid crystal cell and a liquid crystal display device in which two polarizing plates are disposed to sandwich the liquid crystal cell, and 201213098 is characterized in that at least two of the two polarizing plates are included. The object, features, aspects and advantages of the present invention will be apparent from the following detailed description and drawings. [Embodiment] According to the review by the inventor of the present invention, the acrylic acid-containing propionate film 'as compared with the cellulose vine film or the like as described in Patent Document 1 has a property of being easily broken and brittle. Therefore, when a film is produced, there is a case where a workability-related problem such as a low cracking property at the end of the cut film occurs. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ situation. Specifically, depending on the production method, transparency such as haze may be lowered, or workability such as cutting property may not be sufficiently improved, or an optical film having reduced planarity may be insufficiently obtained. In addition, the cellulose ester film used as an optical film can be suitably produced by the method of producing an optical film described in Patent Document 3, but the production method is applied to a resin containing an acrylic resin. In the method for producing a film, there is a case where it is not possible to sufficiently suppress a problem such as cracking at the end of the film. In the case where the film of the cellulose ester resin is produced, the inventors of the present invention presumably produce a film containing acryl-9 - 201213098 acid resin or acrylic particles in addition to the cellulose ester resin. As described above, when the end portion of the film is cut, a problem such as cracking occurs, which affects the elongation at the time of manufacturing the optical film. Then, the inventors of the present invention reviewed the results of various extension conditions and found that the conditions suitable for extension differ depending on the content ratio of the cellulose ester resin to the acrylic resin. Here, the inventors of the present invention have thought of the prescribed extension conditions to complete the present invention as described below. Hereinafter, the embodiment of the method for producing an optical film according to the present invention will be described, but the present invention is not limited to these descriptions. The method for producing an optical film according to the present embodiment includes forming a resin solution containing an acrylic resin and a cellulose ester resin in a mass ratio of 95:5 to 30:70, and casting it on a traveling support. The casting step of the cast film, the peeling step of peeling the cast film from the support into a film, and transporting the peeled film while extending in the first extending step of the film transport direction (Machine Direction: MD direction) The film extending in the first extending step is transported while extending in a second extending step in a direction perpendicular to the film transport direction (Transverse Direction: TD direction), and the film extending by the second extending step is transported. At the same time, both end portions in the direction (wide direction) perpendicular to the conveying direction of the film are cut, and the cutting step of the cut end portion is removed, and the film from which the cut end portion is removed is conveyed while extending in the conveying direction of the film. The third stretching step (in the MD direction) is a manufacturing method according to a so-called solution casting film forming method. For example, it is carried out by the manufacturing apparatus of the optical film according to the solution casting film forming method shown in Fig. 1. Further, the apparatus for manufacturing an optical film is not limited to the one shown in Fig. 1 to -10-201213098, and may be of other types. Here, the film is dried by a cast film (web) support composed of a resin solution (coating material) cast on the body, and is an optical film to be peeled off from the support. The film finally obtained by the manufacture of the optical film relating to the present embodiment. When the ratio of the content of the acrylic resin to the total amount of the propylene resin and the cellulose ester resin is A mass%, the elongation (first elongation) of the film in the first stretching step is described. In the total of the elongation (third elongation) of the film in the third stretching step, the elongation rate of the film transport direction (MD direction) is expressed in the range of A/3+10 to A/5+40. Within the range, it is preferably within the range of A/3 to A/5+30. Specifically, when the content ratio (mass ratio) of the acrylate and the cellulose ester-based resin is 70: A is 70% by mass, and the total of the first elongation and the negative elongation is about 33 to 54. %, and about 38 to 44%, preferably, the total elongation of the film transport direction (MD direction) is too low, that is, when the MD direction extension (MD extension) is insufficient, the film strength does not become Fully inclined. This should be due to insufficient resin constituting the film. Further, in the case where the film is conveyed in a direction in which the total elongation of the MD is too high, that is, the extension in the MD direction is too excessive, the whitening of the film may not be suppressed. This should be the type of resin accompanying the film. Specifically, as the acrylic resin and the fiber-based resin differ in the degree of alignment of the resin, the difference is large. Therefore, the total elongation of the film in the transport direction is supported in the above range, and the method acid is supported. The ratio of the frontal and partial ratios + 15 phylogenetic tree 30 of the I 3 extended field, and some of the alignment of the field constitutively ester-induced -11 - 201213098 degree tree strong mesonic acid high olefinic When the film is the same, the structure of the film is guaranteed to be a good one. The film of the film is in the process of 'suppressing the film to the extent that it can be said before,' and then the alignment with the cellulose ester resin, while making the acrylic resin. The difference in the degree of alignment with the cellulose ester resin is not too large. The first elongation is preferably 70 to 95%, and preferably 80 to 95%, in terms of the total elongation in the film transport direction (MD direction). In the case where the first elongation is too low, the third elongation may be too high, and in the third extension step, an extension pattern (longitudinal wrinkles) may be formed in the film transport direction (longitudinal direction). The tendency is caused. In addition, when the first elongation is too high, the third elongation may be too low, which is formed in the second stretching step and extends in a direction perpendicular to the conveying direction of the film (in the short side direction). The crepe pattern (transverse wrinkles) tends to be insufficiently removed even when the third stretching step extends in the conveying direction. Therefore, when the first elongation is within the above range, the transparency and workability of the obtained film can be maintained in a high state, and the planarity can be improved. Further, the elongation (first elongation) of the film in the first stretching step and the elongation (third elongation) of the film in the third stretching step were determined as follows. First, the transport speed of the film in the above-described first step and the third step is measured. Then, the elongation in the MD direction (MD elongation) of the first elongation and the third elongation is calculated by the following formula (1) using the transport speed of the film obtained in each step. Coating MD elongation (%) = {(transport speed of film at each step - casting speed) / casting speed} ><100 (1) -12 - 201213098 Further, the casting speed is the aforementioned endless cylinder (drum) supports the running speed (week speed). Further, the first elongation and the third elongation may differ depending on the residual solvent ratio of the film or the film, but may be adjusted by the film tension, the ambient temperature of each step, and the roll temperature of each step. . 1 is a schematic view showing a manufacturing apparatus 11 of a schematic film according to a basic configuration of an apparatus for manufacturing an optical film according to an embodiment of the present invention, comprising an endless cylinder support 12 and a casting die roll. 1 . The first extension device 15 , the second extension device 16 , the cutting device 3 , the winding device 20 , and the like. In the casting die 13, a resin solution (coating material) 19 obtained by dissolving a cellulose ester resin and a propylene resin described later in a solvent is cast on the surface of the end cylinder support 12. The endless cylindrical support body 12 is rotatably supported, and a web composed of the aforementioned cast material 19 is formed on the surface thereof. Next, the web is conveyed while being dried by the rotation of the endless cylinder 12. The film which is peeled off from the endless cylindrical body support 12 by the above-mentioned net is formed, and the peeling roll 14 guides the peeled film from the endless cylindrical body support to the first extending device 15 . In the first aspect 15, the peeled film is conveyed while extending to the film (MD direction). The second extension device 16 conveys the film extending by the front stretcher 15 while extending in a direction perpendicular to the film (TD direction). The cutting device 17 cuts off the liquid transfer by the conveyance of the film group of the body 12. Optical 13, stripping 17 , olefinic acid The above-mentioned no, is a moldable 13 flow support line, so that. Next, 12 peeling extension conveyance direction t first extension direction The above-mentioned 201213098 2 both ends of the film extending from the extension device 16 in the direction perpendicular to the conveyance direction (wide direction), and the cut end portion is removed. The third extension device 18' conveys the film from which the cut end portion is removed, and extends in the conveyance direction (MD direction) of the film. Next, the winding device 20 winds up the film stretched by the third stretching device 18 to form a film roll. The film constituting the film roll is an optical film produced by the method for producing an optical film according to the present embodiment. Further, the endless cylindrical body support 12 and the casting die 13 correspond to those for performing the casting step. In the peeling step, the casting die is a step of peeling the film from the endless cylindrical body support 12, which is carried out by the peeling roller 14. In the first extending step, after the endless cylindrical body support 12 is peeled off, in the second extending step, the step of extending in the direction perpendicular to the conveying direction of the film extends in the conveying direction of the film. The step is carried out by the peeling roller 14 or the first stretching device 15 described above. The cutting device 17 is equivalent to the user who performs the cutting step. The third stretching device 18 corresponds to a user who performs the third extending step. Therefore, the optical film manufacturing device 11 is provided with a casting step, a peeling step, a first stretching step, and a second stretching. The steps, the cutting step, and the third extension step are not particularly limited. As shown in Fig. 1, the casting die 13 is supplied with a coating material 19 by a coating supply pipe which is connected to the upper end portion of the casting die 13. Then, the supplied paint is discharged from the casting die 13 to the endless tubular support 12, and a web is formed on the endless tubular support 12. -14- 201213098 The above-mentioned endless cylinder support 12 is a metal cylinder whose surface is mirror-rotated. As the cylindrical body, from the viewpoint of the peeling property of the film, for example, a cylindrical body made of stainless steel or the like is preferable. The wide width of the cast film cast by the casting die 13 is preferably a width of the endless cylindrical support 12 from the viewpoint of effectively utilizing the width of the endless cylindrical support 12. It is 80 to 99%. Further, in place of the above-described endless tubular body 12, a metal endless belt (endless belt supporting body) whose surface is infinitely traveling may be used. Further, as the endless belt support, specifically, for example, a supported belt that can be driven by a pair of driving rollers and driven rollers can be cited. Next, the endless cylindrical body support 12 is rotated to transport a cast film (web) formed on the surface thereof, and the solvent in the paint is dried. At this time, it is preferable to cool the endless cylindrical body support 1 2 . Specifically, for example, it is preferably 10 ° C or less, more preferably 0 ° C or less, and still more preferably -10 ° C or less. By doing so, there is a tendency to increase the strength of the obtained film. In this case, the cast film (web) formed on the surface of the endless cylindrical body support 1 2 is formed by cooling gelation to form a gel film having high strength. Further, the traveling speed (peripheral speed) of the endless cylindrical body support 12 is preferably, for example, about 50 to 300 m/min. Further, it is preferable that the ratio of the traveling speed of the endless cylindrical body support 12 to the flow velocity of the coating material discharged from the casting die 13 (draft ratio) is 0.5 to 2. When the aforementioned stretching ratio is within this range, the casting film can be stably formed. For example, if the stretching ratio is too large, there is a tendency for necking to occur, and thus -15-201213098 becomes unable to form a wide optical film. Further, when the endless belt support 12 is used instead of the endless tubular support 12, the temperature of the endless belt support varies depending on the solvent constituting the net, but is generally 〇. Above 〇, the boiling point of the solvent constituting the mesh is not filled. Further, in consideration of the transport speed, productivity, and the like accompanying the evaporation time of the solvent, for example, 5 t or more is lower than the boiling point of the solvent constituting the mesh. The temperature of the temperature is not particularly limited, and is generally controlled to be equal to or higher than the dew point of the peeling roller 14 as long as the film formed on the endless tubular body 12 can be formed as described above. The endless cylindrical body support 12 is peeled off, and the peeling film is guided to the first extension device 15 and is not particularly limited. Next, the peeling roller 14 is specifically disposed, for example, on the endless cylindrical body support. The coating of the body 12 is in the vicinity of the surface on the side of the casting, and the distance between the endless cylindrical support 1 2 and the peeling roller 14 is preferably 1 to 100 mm. The fulcrum pulls on the dried web (film) and pulls off the dried web (film). When the film is peeled off from the endless cylinder support 12, the film extends along with the peeling tension and the subsequent transport tension. In the film transport direction (MD direction), the peeling tension and the transport tension when the film is peeled off from the endless tubular body support body 12 are preferably 50 to 400 N/m. Further, the endless cylindrical body support is considered. 1 2 stripping Residual solvent ratio when 彔IJ is separated, transportability after peeling, physical properties of the resin film after transfer and drying, etc., and film residue when the film is peeled off from the endless cylindrical support 12-16-201213098 The solvent ratio, in the range of 3 〇 to 200 mass%, and the residual solvent ratio of the membrane, is defined by the following formula (2). Residual solvent ratio (% by mass) = UM 丨 M2: | / M2} X 丨〇〇 Μ] The mass of the film at any time point is displayed, and M2 is used to determine the mass of the film after drying at 115 ° C for 1 hour. The first stretching device 15 ′ can transport the film in the same direction as the film (MD) In particular, the first extension device 15' is not particularly limited, and for example, it has a plurality of layers. Then, the film is stretched in the MD direction by applying a tension to the film. The elongation of the first extension device, that is, the first elongation A may be within the above range. In this case, generally, the first extension device 15 extends the film to be dried. Specifically, for example, air is used alone. Infrared, etc. Further, as shown in Fig. 1, the first extension device 15 includes a case having an air take-out port, and the air is taken in from the inlet, and the inside of the case may be fed. In the case where the temperature of the extension device 15 is specifically provided with the above-mentioned case, when the temperature in the case is too low at 5 to 39 ° C, the drying of the film is not easy, and there is a tendency for the film to be dissolved. Further, in the case where the temperature is too large, there is a tendency that the film is low, and the film is broken in different cases. Therefore, the temperature in the above range can further increase the strength of the film, and the workability is further improved. Excellent optical film. This situation should be better. (2) Limit the extension of the measurement. The transfer roller and the transfer 15 are simultaneously made dry, and the inlet and the air are preferable. The strength of the front-end residual strength can be made by making the resin constituting the film more suitable for alignment according to the extension step of the first stretching device 15 described in the above -17-201213098. Further, when the first stretching device 15 is provided with a conveying roller, the surface temperature of the intermediate conveying roller is preferably -2 0 to 0 °c. When the temperature is too low, condensation may occur on the surface of the film, or condensation formed on the transfer roller may be transferred to the film, which may damage the planarity of the film, and may cause foreign matter, thereby improving the quality of the film. Reduce the tendency. Further, when the temperature is too high, the effect of improving the strength of the film may not be sufficiently exhibited. Therefore, by setting the temperature within the above range, the strength of the film can be further enhanced, and an optical film having more excellent workability can be produced. In this case, it is possible to make the resin constituting the film more suitable for alignment according to the step of extending the first stretching device 15. The second stretching device 16 is not particularly limited as long as it can transport the film while extending in a direction (TD direction) perpendicular to the conveying direction of the film. Specifically, for example, by holding the both ends of the direction perpendicular to the conveying direction of the film by the grip of the gripping means or the like, the distance between the opposing grips is increased to extend in the TD direction. In this case, the elongation (TD elongation) obtained by the following formula (3) is extended so as to be 20 to 50%. Further, the elongation is preferably from 22 to 48%, more preferably from 25 to 45%. If the elongation is too low, there is a tendency that the desired retardation is not obtained, or the width of the optical film tends to be difficult. Further, when the elongation is too high, the haze of the film becomes high and the transparency tends to decrease. Therefore, when the obtained optical film is used as a retardation film provided in a liquid crystal display device such as a liquid crystal panel, the contrast tends to decrease -18 to 201213098, which is not preferable. In addition, depending on the occasion, there is also a break from the film being cracked by the gripping portion (grip). TD elongation (%) = {(length in the width direction after stretching - length in the width direction before stretching) / length in the width direction before stretching} xl 〇〇 (3) Further, when the film is stretched, The film is usually heated. The heating of the film can be carried out, for example, by heating the air to blow the web, or by heating the heating device such as an infrared heater. More specifically, as shown in Fig. 1, the second extension device 16 is provided with a case having an air intake port and a discharge port, and the air is taken in from the inlet to feed the heating air into the case. Further, as the temperature (extension temperature) at which the stretching is performed, it is preferably 1 500 to 200 ° C, more preferably 155 to 190 ° C. When the stretching temperature is too low, excessive stress is applied to the film, and the haze of the film is increased, and the transparency tends to be lowered. Therefore, when the obtained resin film is used as a retardation film provided in a liquid crystal display device such as a liquid crystal panel, the contrast tends to decrease, which is not preferable. In addition, depending on the occasion, there is also a break from the film being cracked by the gripping means (grip). Further, if the stretching temperature is too high, the desired retardation may not be obtained, or the film may be melted, or the surface state or film thickness of the film may become uneven. The cutting device 7 is not particularly limited as long as it can cut both end portions in the direction (wide direction) perpendicular to the conveying direction of the film and remove the cut end portion. Specifically, for example, -19-201213098 includes a trimming blade or the like, and the trimming blade cuts out a direction in which the conveyed film is approximately perpendicular to the conveying direction (wide width) The end of the direction is cut so that the remaining portion of the cut film becomes an optical film of the product to be shipped. At this time, the end portion of the cut film, as shown in Fig. 1, leaves the transport path of the film The trimming blade is not particularly limited as long as it can cut the end of the film to be transported, and it is preferable to adjust the film to the end of the film in order to appropriately cut the end of the film. For the cutting depth, for example, a rotary disk type or a knife having a cutting blade formed by an upper round blade and a lower round blade may be used. The third extending device 18 is capable of transporting the end portion from which the cutting is removed. The film is not particularly limited as long as it extends in the transport direction (MD direction) of the film. Specifically, the first aspect is the same as the first one. The stretching device 15 is the same as the winding device 20, and the film may be wound around the core in a required amount, and is not particularly limited. The temperature at the time of winding is prevented from being scratched by shrinkage after winding. It is preferable to cool to room temperature, and it is preferable to use it to cool to room temperature. The coiler to be used is not particularly limited, and a general-purpose machine can be used, and a constant tension method, a constant torque method, a gradient tension method, and an internal portion can be used. The winding method is performed by a winding method such as a constant tension control method. The composition of the resin solution (coating material) used in the present embodiment will be described below. The resin solution used in the present embodiment is as described above. The acrylic resin and the cellulose ester resin -20-201213098 may be dissolved in a solvent at a mass ratio of 9 5 : 5 to 30: 70, and the β (acrylic resin) is not particularly limited. The resin which is formed into a film shape by using a coating material which is contained in the form of a film of the above-mentioned cellulose ester-based resin is not particularly limited, and is specifically, for example, The obtained film may be one which has a high mutual solubility with the acrylic resin which is contained in a mutually soluble state with the cellulose ester-based resin. By using the above-mentioned acrylic resin having high mutual solubility and the cellulose ester-based resin in combination, The properties of the respective resins complement each other, and the physical properties or qualities necessary for the optical film can be achieved. Here, the inclusion of the acrylic resin and the cellulose ester resin in a mutually soluble state means that the respective resins are mixed. (Polymer), the result is a state of mutual dissolution. Further, whether or not the acrylic resin and the cellulose ester resin are in a mutually soluble state can be determined, for example, by measuring the glass transition temperature T g . For example, it can be judged by the following. Even in the case where the glass transition temperatures of the two resins are different, when the mutual solubility of the two resins is high, only one glass transition temperature is measured. That is, the glass transition temperature inherent to each resin disappears and is measured as one glass transition temperature. On the other hand, when the mutual solubility of the two resins is low, the glass transition temperature of each resin is still present, so that the glass transition temperature of the mixture is measured to be two or more. In addition, the glass transition temperature is measured by a differential scanning calorimeter (DSC-7 model manufactured by PerkinElmer Co., Ltd.) at a temperature elevation rate of 20 ° C /min, in accordance with JIS K7121 (-21 - 201213098 1 987). The intermediate point glass transition temperature (Tmg) obtained by the standard. In addition, the acrylic resin is not particularly limited as long as it is an acrylic resin as described above. Specifically, for example, a resin obtained by polymerizing a monovalent body containing an acrylic monomer such as a methacrylate such as a methyl methacrylate or a methyl methacrylate may be mentioned. More specifically, for example, a methyl acrylic acid resin such as polymethyl methacrylate may be mentioned. Further, as the above-mentioned monomer, it is preferably from 1 to 50% by mass based on 55 to 99% by mass of methyl methacrylate and from the other monomer which can be copolymerized with methyl methacrylate. Therefore, as the acrylic resin, a resin obtained by polymerizing a monomer in an amount of from 55 to 99% by mass of methyl methacrylate and from 1 to 50% by mass of another monomer which can be copolymerized with methyl methacrylate It is better. Other monoliths which are copolymerizable with the methyl methacrylate are not particularly limited, and examples thereof include an alkyl methacrylate having an alkyl group having 2 to 18 carbon atoms and an alkyl carbon group. An alkyl acrylate of 1 to 18, an α,β-unsaturated acid such as acrylic acid or methacrylic acid, maleic acid (maleic acid), fumaric acid (fumaric acid), methylene An aromatic vinyl compound such as an unsaturated group containing a divalent carboxylic acid such as succinic acid, styrene or α-methylstyrene, an α,β-unsaturated nitrile such as acrylonitrile or methacrylonitrile, or a anhydrous Malay Acid, maleimide, hydrazine-substituted maleimide, glutaric acid anhydride, and the like. Further, these may be used alone or in combination of two or more. Further, among them, from the viewpoint of heat decomposition resistance or fluidity of the copolymer, methyl acrylate, ethyl acrylate, n-propyl acrylate, propylene-22-201213098 n-butyl acrylate, sec-butyl acrylate, acrylic acid 2-Ethylhexyl ester or the like is preferred, and methyl acrylate or n-butyl acrylate is particularly preferred. Further, as the acrylic resin, a commercially available product can be used. Specifically, Delpet 60N (transliteration) manufactured by Asahi Kasei Chemical Co., Ltd., Delpet 80N (transliteration) manufactured by Asahi Kasei Chemical Co., Ltd., Dyanile BR52 (transliteration) manufactured by Mitsubishi Rayon Co., Ltd., and Dyanile BR80 manufactured by Mitsubishi Rayon Co., Ltd. (transliteration) ), Dyanile BR83 (transliteration) manufactured by Mitsubishi Rayon, Dyanile BR85 (transliteration) manufactured by Mitsubishi Ray on, Dyanile BR88 (transliteration) manufactured by Mitsubishi Rayon, and KT7 5 manufactured by Electric Chemical Industry Co., Ltd. In addition, one type of the above-mentioned acrylic resin may be used, and two or more types may be used in combination. The acrylic resin is preferably a weight average molecular weight (Mw) of from 110,000 to 1,000,000, from the viewpoint of improving the brittleness of the protective film of the liquid crystal polarizing film and improving the transparency when it is miscible with the cellulose ester resin. It is more preferably 1 50,000 to 400,000. Further, the weight average molecular weight can be measured by gel permeation chromatography. The measurement conditions include, for example, the following conditions. Solvent: Dichloromethane Column: Connected to Shodex K806 manufactured by Showa Denko Co., Ltd., Shodex K805 manufactured by Showa Denko Co., Ltd., and Shodex K803G manufactured by Showa Denko Co., Ltd.
管柱溫度:25°C 試樣濃度:〇·1質量百分比 -23- 201213098 檢測器:GLScience公司製造之RIModel504 泵:日立製作所公司製造之L6000 流量:丨.Oml/min 校正曲線:使用13個樣本之TOSOH公司製造之標準聚 苯乙烯 STKstandard聚苯乙烯(至 Mw = 2,800,000 〜500) 作成的校正曲線(1 3樣本:使用M w幾乎爲等間隔而不同 者爲較佳) 作爲前述丙烯酸系樹脂之製造方法,只要是可得前述 的丙烯酸系樹脂即可’沒有特別限定。具體而言,例如可 以舉出使如前所述的丙烯酸酯及甲基丙烯酸酯等之包含丙 烯酸系單量體之單量體藉由以公知脂聚合方法進行聚合而 製造。作爲前述聚合方法,沒有特別限制,例如,可以舉 出懸濁聚合、乳化聚合、塊狀聚合、及溶液聚合等。此處 ’作爲於前述聚合方法使用的聚合開始劑,只要可以使聚 合反應開始即可’沒有特別限定,例如,可以舉出過氧化 物系聚合開始劑、偶氮系聚合開始劑及氧化還原系聚合開 始劑等。此外’作爲前述聚合方法之聚合溫度,只要是可 以使聚合反應進行的溫度即可,沒有特別限定。具體而言 ’例如’懸濁聚合或乳化聚合的場合,以3 〇〜1 〇 〇 較佳 ’塊狀聚合或溶液聚合的場合,以8 〇〜1 6 〇 t較佳。此外 ,爲了控制所得到的共聚合物之還原黏度,把烷基硫醇等 作爲連鎖移動劑使用而據合亦可。 (纖維素酯系樹脂) -24- 201213098 前述纖維素酯系樹脂,與前述丙烯酸系樹脂同樣,只 要是可以使用與前述丙烯酸系樹脂一起含有而得的塗料成 形爲膜狀而得的樹脂膜發揮透明性的樹脂即可,沒有特別 限定。具體而言,例如,特別是由脆性的改善或與丙烯酸 樹脂之互溶時的透明性的觀點來看,以醯基的總置換度( T)爲2〜3,碳數爲3〜7的醯基之置換度爲1.2〜3之纖維 素酯系樹脂爲佳。進而,碳數3〜7之醯基的置換度爲2〜3 者更佳。亦即,以比碳數3〜7之醯基更被置換的纖維素酯 系樹脂,且其置換度爲2〜3者特佳。此外,作爲前述醯基 ,具體而言,例如可以舉出丙醯基、及丁酸基丁酸基等, 丙醯基可適切地使用。 前述纖維素酯系樹脂之醯基的總置換度(T )太低的 場合,亦即,纖維素酯分子之2,3,6位之羥基的殘留度太高 的場合,與前述丙烯酸樹脂之互溶性變得不充分,有所得 到的光學膜之模糊度(haze )變高的傾向。此外,即使醯 基的總置換度(T)很高,在碳數3〜7之醯基的置換度太 低的場合,會有與前述丙烯酸樹脂之互溶性變得不充分, 或所得到的光學膜之脆性降低的傾向。具體而言,例如, 即使醯基的總置換度爲2以上的場合,只要碳數2之醯基, 例如,乙醯基的置換度很高,碳數3〜7的醯基的置換度低 於1 · 2的場合,會有互溶性降低,模糊度上升的傾向。此 外,即使醯基的總置換度爲2以上的場合,只要碳數8以上 之醯基的置換度很高,碳數3〜7的醯基的置換度低於1.2 的場合,會有脆性劣化,無法得到所要的特性的傾向。 -25- 201213098 此外,作爲前述纖維素酯系樹脂’如前所述,總置換 度(T)爲2〜3,碳數3〜7的醯基之置換度爲1.2〜3爲較 佳,但碳數3〜7以外的醯基,亦即乙醯基或碳數8以上的 醯基之置換度之總計爲1 .3以下爲更佳。 此外,前述纖維素酯系樹脂之醯基的總置換度(T) 以在2.5〜3的範圍內進而更佳。 前述醯基,沒有特別限定,可以是脂肪族醯基,也可 以是芳香族醯基。脂肪族醯基的場合,可以是直鏈也可以 是分歧的,進而有置換基亦可。此外,前述醯基之碳數, 係包含醯基之置換基的碳數。 此外,前述纖維素酯系樹脂,以芳香族醯基作爲置換 基的場合,置換爲芳香族環的置換基X之數目,以0〜5個 爲佳。在此場合,包含置換基的碳數之碳數爲3〜7之醯基 的置換度,以1.2〜3爲佳。又,例如,苯甲醯基碳數爲7 ,所以具有包含碳的置換基的場合,作爲苯甲醯基之碳數 爲8以上,不會包含於碳數3〜7之醯基。 進而,置換爲芳香族環的置換基之數目爲2個以上時 ,可爲相同亦可爲互異。此外,相互連結,形成例如萘、 茚(indene)、茚(indan)、菲(phenanthrene)、唾啉 (quinoline )、異喹啉(isoquinoline)、苯并吡喃( chromene )、色烷(chromane )、酞嗪(phthalazine )、 吖啶(acridine)、吲哚(indole)、吲哚啉(indoline) 等縮合多環化合物亦可。 此外,作爲前述纖維素酯系樹脂,只要是如前述的纖 -26- 201213098 維素酯系樹脂即可,沒有特別限定。具體而言,例如乙酸 丙酸纖維素(cellulose acetate propionate)樹脂、乙酸丁 酸纖維素(cellulose acetate butylate)樹脂、乙酸苯甲酸 纖維素(cellulose acetate benzoate)樹脂、丙酸纖維素( cellulose propionate)樹脂、及丁酸纖維素(cellulose butylate)樹脂等都可以使用。亦即,具有以碳數3或4之 醯基作爲置換基之纖維素酯系樹脂爲較佳。其中,以乙酸 丙酸纖維素樹脂或丙酸纖維素樹脂特佳。此外,未以醯基 置換的部分,通常是存在著羥基。 前述纖維素酯系樹脂,可以用公知的方法合成。又, 乙醯基之置換度或其他醯基的置換度,係藉由依照AS TM-D8 17-9 6標準所規定的方法來測定之値。 前述纖維素酯系樹脂之重量平均分子量(Mw),特 別是由與丙烯酸樹脂之互溶性、脆性改善的觀點來看,以 75000 以上爲佳,75000 〜300000 爲更佳,100000 〜240000 進而又更佳’又以1 60000〜240000爲特佳。纖維素酯系樹 脂之重量平均分子量(Mw)太小的場合,會有耐熱性或 脆性的改善效果不充分的傾向。此外,前述纖維素酯系樹 脂’亦可組合2種以上的纖維素酯系樹脂使用。又,前述 纖維素酯系樹脂的重量平均分子量(Mw),可以與前述 丙燒酸系樹脂同樣地測定。 前述丙烯酸系樹脂與前述纖維素酯系樹脂之含量比, 依質量比爲95: 5〜30: 70,以95: 5〜50: 50爲較佳,以 90 : 10〜60 : 40爲更佳。前述丙烯酸系樹脂之含量對前述 -27- 201213098 纖維素酯系樹脂而言爲過多的話,會有無法充分發揮前述 纖維素酯系樹脂之效果的傾向。此外,前述丙烯酸系樹脂 之含量對前述纖維素酯系樹脂而言爲過少的話,會有無法 充分發揮前述丙烯酸系樹脂之效果,例如有所得到的光學 膜的耐濕性等變得不充分的傾向。 (溶媒) 在本實施型態使用的溶媒,只要是可以溶解前述丙烯 酸系樹脂及前述纖維素酯系樹脂的溶媒即可,沒有特別限 定。具體而言,例如可以舉出二氯甲烷等氯系有機溶媒、 及醋酸甲醋(methyl acetate )、乙酸乙酯、乙酸戊酯( Amyl acetate)、丙酮、四氫呋喃(tetrahydrofuran)、 1,3 -二氧戊環(dioxolane) 、1,4 -二嚼院(dioxane)、環 己酮(Cyclohexanone )、甲酸乙醋(ethyl formate )、 2,2,2·三氟乙醇、2,2,3,3-六氟-1-丙醇、1,3·二氟-2-丙醇、 1,1,1,3,3,3·六氟-2-甲基-2-丙醇、1,1,1,3,3,3-六氟-2-丙醇 、2,2,3,3,3-五氟-1-丙醇、硝基乙烷(Nitroethane)等非 氯系有機溶媒等。其中,二氯甲烷、醋酸甲酯(methyl acetate)、乙酸乙酯、及丙酮等爲佳。 進而,於前述溶媒,以含有碳原子數1〜4之直鏈或分 岐鏈狀之脂肪族醇爲佳。其含量’以對前述溶媒全體佔1 〜40質量百分比爲佳。塗料中之前述醇的含有比率變高時 ,網會凝膠化,由金屬支撐體剝離會變得容易’此外’前 述醇的含有比率很低的話,有促進在非氯系有機溶媒系之 -28- 201213098 丙烯酸樹脂、纖維素酯樹脂之溶解的作用。 此外,於二氯甲烷、及含有碳數1〜4之直鏈或分岐鏈 狀的脂肪族醇的溶媒之中,使前述丙烯酸系樹脂、前述纖 維素酯系樹脂、與預先混合前述壓克力粒子與界面活性劑 之混合物等3種,至少使溶解合計1 5〜4 5質量百分比之塗 料組成物爲較佳。 此外,作爲碳原子數1〜4之直鏈或分歧鏈狀的脂肪族 醇,例如可以舉出甲醇、乙醇、正丙醇、異丙醇、正丁醇 、仲丁醇、叔丁醇等。 (添加劑) 此外,於前述塗料,爲了調整使用前述塗料所得的光 學膜的化學特性、機械特性及電氣特性等,適當配合各種 添加劑亦可。作爲前述添加劑,例如可以舉出壓克力粒子 、可塑劑、氧化防止劑、及紫外線吸收劑等。 前述壓克力粒子,與前述丙烯酸系樹脂不同,只要是 不溶解於前述溶媒者皆可,沒有特別限定。具體而言,例 如在使前述丙烯酸系樹脂及前述纖維素酯系樹脂以互溶狀 態含有之光學膜中,包含以粒子狀態,亦即以非互溶狀態 存在之丙烯酸樹脂的粒子爲佳。更具體地說,例如,採取 特定量之得到的光學膜,使攪拌於溶媒,使溶解於前述溶 媒的成分充分地溶解之溶液,使用具有不滿前述壓克力粒 子的體積平均粒徑的孔徑之PTFE製造的過濾膜進行過濾, 濾過捕集之不溶物的重量,爲添加於光學膜的壓克力粒子 -29- 201213098 的90質量百分比以上爲較佳。 前述壓克力粒子,只要是如前述的壓克力粒子即可, 沒有特別限定。具體而言,例如以被形成2層以上的層構 造之壓克力粒子爲佳,特別是以後述那樣的多層構造之壓 克力系粒狀複合體爲佳。 前述多層構造壓克力系粒狀複合體,係指由中心部朝 向外周部有最內硬質層聚合體、顯示橡膠彈性的架橋軟質 層聚合體、及最外硬質層聚合體,被形成重疊爲層状而構 成的構造之粒子狀的壓克力系聚合體。亦即,所謂多層構 造壓克力系粒狀複合體,係從中心部朝向外周部由最內硬 質層、架橋軟質層、及最外硬質層所構成的多層構造壓克 力系粒狀複合體。這樣的3層芯殼(core-shell )構造之多 層構造壓克力系粒狀複合體適合於使用。 作爲前述多層構造壓克力系粒狀複合體之較佳的態樣 ’可以舉出以下所述者。亦即,可以舉出各層具備如以下 所述而形成者。 作爲前述最內硬質層聚合體,例如可以舉出將甲基丙 嫌酸甲醋(methyl methacrylate) 80〜98.9質量百分比, 烷基的碳數爲1〜8之丙烯酸烷基酯1〜20質量百分比,及 多官能性嫁接(graft)劑0.01〜0.3質量百分比所構成之單 量體的混合物聚合而得者等等。 此外’作爲前述架橋軟質層聚合體,例如可以舉出在 前述最內硬質層聚合體之存在下,將烷基的碳數爲4〜8之 丙烯酸烷基酯75〜98.5質量百分比,多官能性架橋劑0.01 -30- 201213098 〜5質里百分比’及多官能性嫁接(graft)劑〇 · 5〜5菅量 百分比所構成之單量體的混合物聚合而得者等等。 此外’作爲前述最外硬質層聚合體,例如可以舉出在 由前述最內硬質層及前述架橋軟質層所構成的聚合體之存 在下’將甲基丙稀酸甲酯(methyl methacrylate) 80〜99 質量百分比,及烷基的碳數爲1〜8之丙烯酸烷基酯1〜20 質量百分比所構成之單量體的混合物聚合而得者等等。 接著’各層之含有比率,以前述最內硬質層聚合體5 〜40質量百分比,前述軟質層聚合體30〜60質量百分比, 及前述最外硬質層聚合體20〜50質量百分比之多層構造壓 克力系粒狀複合體爲佳。進而,以丙酮分別處理時有不溶 部’該不溶部之甲乙酮澎潤度爲1.5〜4之多層構造壓克力 系粒狀複合體更佳。 又,藉由不僅規定多層構造壓克力系粒狀複合體之各 層的組成或粒子徑,而且把多層構造壓克力系粒狀複合體 的拉伸彈性率或丙酮不溶部之甲乙嗣澎潤度設定於特定範 圍內,可以實現更爲充分的耐衝擊性與耐應力白化性之平 衡。對於此多層構造壓克力系粒狀複合體的拉伸彈性率或 丙酮不溶部的甲乙酮鵬潤度之範圍,在本實施型態沒有特 別限定,但要舉例的話,可以舉出如特公昭60- 1 7406號公 報,及特公平3 - 3 9 0 9 5號公報所揭示的範圍。 作爲前述最內硬質層聚合體’例如以將甲基丙烯酸甲 醋(methyl methacrylate) 80〜98.9質量百分比,院基的 碳數爲1〜8之丙烯酸烷基酯1〜20質量百分比,及多官能 -31 - 201213098 性嫁接(graft)劑0·01〜0.3質量百分比所構成之單量體的 混合物聚合而得者爲更佳。此處,作爲烷基的碳數爲1〜8 之丙烯酸烷基酯,例如可舉出丙烯酸甲酯、丙烯酸乙酯、 丙烯酸正丙酯、丙烯酸正丁酯、丙烯酸仲丁酯、丙烯酸2-乙基己酯等,而丙烯酸甲酯或丙烯酸正丁酯適於使用。 此外,前述最內硬質層聚合體之前述丙烯酸烷基酯的 含有比率太低的話,有所得到的最內硬質層聚合體之熱分 解性變大的傾向。此外,前述丙烯酸烷基酯的含有比率太 高的話,前述最內硬質層聚合體的玻璃轉移溫度變低,3 層構造壓克力系力状複合體的耐衝擊性賦予效果有降低的 傾向。 此外,作爲前述多官能性嫁接(graft )劑,可以舉出 具有不同的可聚合的官能基之多官能性單量體,例如丙烯 酸、甲基丙烯酸、馬來酸、福馬酸之烯丙酯等,而甲基丙 烯酸烯丙酯適於使用。前述多官能性嫁接劑,係用於化學 性結合最內硬質層聚合體與軟質層聚合體之用。使用於前 述最內硬質層聚合時之前述多官能性嫁接劑的配合比率, 例如以0 · 0 1〜0.3質量百分比爲佳。 作爲前述架橋軟質層聚合體,例如在前述最內硬質層 聚合體之存在下,將烷基的碳數爲1〜8之丙烯酸烷基酯75 〜98.5質量百分比,多官能性架橋劑0.01〜5質量百分比, 及多官能性嫁接(graft )劑0.5〜5質量百分比所構成之單 量體的混合物聚合而得者爲佳。 此處,烷基的碳數爲4〜8的丙烯酸烷基酯,適於使用 -32- 201213098 丙烯酸正丁酯、或丙烯酸2-乙基己酯。 此外,與這些聚合性單量體一起,使與25質量百分比 以下之可共聚合的其他單官能性單量體共聚合亦爲可能。 可共聚合的其他單官能性單量體,可以舉出苯乙烯及 置換苯乙烯誘導體。烷基的碳數爲4〜8之丙烯酸烷基酯與 苯乙烯之比率’在前者越多時前述架橋軟質層聚合體之玻 璃轉移溫度就越低,亦即可以軟質化。 另一方面,由樹脂組成物的透明性的觀點來看,使前 述軟質層聚合體在常溫的折射率,接近於前述最內硬質層 聚合體、前述最外硬質層聚合體,及前述丙烯酸系樹脂者 爲有利’考慮到這些而選擇二者的比率。 作爲此處的多官能性嫁接劑,可以舉出與製造前述最 內層硬質聚合體時使用的多官能性嫁接劑同樣者。此處使 用的多官能性嫁接劑,係用於化學性結合前述軟質層聚合 體與前述最外硬質層聚合體之用。使用於該最內硬質層聚 合時之前述多官能性嫁接劑的配合比率,由耐衝擊性賦予 效果的觀點來看,以0 · 5〜5質量百分比爲佳。 作爲前述多官能性架橋劑,可以使用二烯乙基化合物 ,二烯丙基化合物、二丙烯酸基化合物,二甲基丙烯酸化 合物等一般習知的架橋劑,但以甘醇二丙烯酸酯(分子量 200〜600 )適於使用。 此處使用的多官能性架橋劑’於前述架橋軟質層聚合 體之聚合時產生架橋構造’用於呈現耐衝擊性賦予效果。 但是’將先前的多官能性嫁接劑使用於前述架橋軟質層具 -33- 201213098 合體的聚合時,某種程度會產生前述架橋軟質層聚合體之 架橋構造,所以多官能性架橋劑並非必要成分。使用前述 多官能性架橋劑的場合,使用於前述架橋軟質層聚合體聚 合時之前述多官能性架橋劑的配合比率,由耐衝擊性賦予 效果的觀點來看,以〇.〇1〜5質量百分比爲佳。 前述最外硬質層聚合體,在前述最內硬質層聚合體及 前述軟質層聚合體之存在下,將甲基丙烯酸甲酯(methyl methacrylate) 80〜99質量百分比,及烷基的碳數爲1〜8 之丙烯酸烷基酯1〜20質量百分比所構成之單量體的混合 物聚合而得者爲佳》 作爲前述丙烯酸烷酯,使用前面所述者,但以丙烯酸 甲酯、丙烯酸乙酯。前述最外硬質層聚合體之丙烯酸烷酯 單位知比率,以1〜2 0質量百分比較佳。 此外,於前述最外硬質層聚合體之聚合時,以提高與 丙烯酸樹脂之互溶性爲目的,爲了調節分子量使用烷基硫 醇等作爲連鎖移動劑使用,而可以實施。 特別是,於最外硬質層,設置分子量由內側往外側逐 漸變小的梯度,可以改善伸張性與耐衝擊性的平衡而爲較 佳。作爲具體的方法,藉由將形成最外硬質層之用的單量 體之混合物分割爲2部分以上,依序增加添加於各次之連 鎖移動劑量的手法,可以使形成最外硬質層的聚合體之分 子量由多層構造壓克力系粒狀複合體的內側往外側變小。 此時形成的分子量,可以使各次使用的單量體之混合 物以該單獨之相同條件進行聚合,而藉由測定所得到的聚 -34- 201213098 合體的分子量來調查。 於前述多層構造壓克力系粒狀複合體,芯與殻之質量 比,沒有特別限定。具體而言,例如使前述多層構造壓克 力系粒狀複合體全體爲100質量部時,芯層爲50質量部以 上90質量部以下爲較佳,60質量部以上80質量部以下爲更 佳。又,此處之芯層,爲前述最內硬質層。 作爲這樣的多層構造壓克力系粒狀複合體之市售品之 例,具體而言,例如可以舉出三菱RAYON公司製造之 METABLEN,Kaneka公司製造之 KaneAce,Kureha公司製造 之 Paraloid (音譯)、RohmandHaas 公司製造之 Acryloid ( 音譯)、Ganz化成公司製造之Stafiloid (音譯)、及 Kuraray公司製造之ParapetSA等。這些,可以單獨使用, 亦可組合2種以上使用。 此外’作爲前述壓克力粒子,嫁接共聚合體粒子也適 於使用。前述嫁接共聚合體粒子,具體而言,例如可以舉 出在橡膠質聚合體的存在下,把包含不飽和羧酸酯系單量 體、不飽和羧酸系單量體、芳香族乙烯基系單量體,及因 應必要而可與這些共聚合的其他乙烯基系單量體之單量體 的混合物進行共聚合而得的嫁接共聚合體粒子等。 作爲前述橡膠質聚合體,具體而言,例如可以舉出包 含一稀系橡膠、丙稀基系橡膠及乙嫌基系橡膠等之粒子等 。更具體的說,例如可以舉出聚丁二烯、苯乙烯-丁二烯 共聚合體 '苯乙烯-丁二烯之塊狀共聚合體、丙烯腈-丁二 烯共聚合體、丙烯酸丁酯-丁二烯共聚合體、聚異戊二稀 -35- 201213098 (polyisoprene) 、丁二烯-甲基丙烯酸甲酯共 烯酸丁酯-甲基丙烯酸甲酯共聚合體、丁二烯-共聚合體、乙烯·丙烯共聚合體、乙烯-丙烯-二 體、乙烯·異戊二烯共聚合體、及乙烯-丙烯酸 體等。這些之橡膠質聚合體,可以單獨使用, 種以上使用。 此外,作爲前述壓克力粒子,可以使用市 而言,例如可以使用三菱RAYON公司製造之 341、綜硏化學公司製造之ChemisnowMR-2G、 司製造之 C h e m i s η 〇 w M S - 3 0 0 X 等。 此外,對於前述壓克力粒子之含量,沒有 具體而言,例如,對構成前述光學膜的樹脂之 0.5〜30質量百分比爲佳,以1〜15質量百分比ί 對於前述壓克力粒子之粒徑,沒有特別限 言,例如,以10nm以上lOOOnm以下爲佳,i 500nm以下爲更佳,又以50nm以上400nm以下5 此外,前述壓克力粒子的折射率,接近於 系樹脂之折射率或前述丙烯酸系樹脂與前述纖 脂之混合物的折射率,在可得透明性高的膜這 較佳的。具體而言,例如,前述壓克力粒子與 系樹脂之折射率的差,以0.05以下爲佳,以0. 佳,又以0.01以下進而又更佳。 爲了滿足如前述之折射率的條件,可以舉 丙烯酸系樹脂知各單量體單位組成比‘的方法' 聚合體、丙 丙烯酸乙酯 烯系共聚合 甲酯共聚合 亦可組合2 售品。具體 Metablen W - 綜硏化學公 特別限定。 總質量,以 專更佳。 定。具體而 4 2 0nm以上 :更佳。 前述丙烯酸 維素酯系樹 一點來說是 前述丙烯酸 02以下爲更 出調整前述 及調製被使 -36- 201213098 用於壓克力粒子的橡膠質聚合體或單量體之組成比的 等。藉由如此進行,可以縮小前述折射率差,可以得 明性優異的液晶偏光板用保護膜。 又,此處所說的折射率差,係指丙烯酸樹脂於可 溶媒,使相關於本發明的液晶偏光板用保護膜以適當 件充分溶解而成白濁溶液,將此藉由離心分離等操作 離成溶媒可溶部分與不溶部分,分別精製此可溶部分 烯酸樹脂)與不溶部分(壓克力粒子)之後,測得的 率(23°C,測定波長:5 50nm)之差。 作爲前述可塑劑,沒有特別限制,但可舉出對於 到的光學膜賦予適切的柔軟性之用而被添加者。具體 ,例如酯系可塑劑、磷酸酯系可塑劑、磷苯二甲酸醋 塑劑、苯三甲酸酯系可塑劑、苯四甲酸系可塑劑、甘 酯系可塑劑、檸檬酸酯系可塑劑、及前述甘醇系可塑 〇 作爲前述酯系可塑劑,具體而言,例如可以舉出 族二鹽基酸、脂環式二鹽基酸、及芳香族二鹽基酸等 鹽基酸與甘醇等之多價醇所形成者。此外,作爲前述 足二鹽基酸,沒有特別限定都可以使用,具體而言, 可以舉出肥酸(adipic acid,己二酸)、癸二酸(se acid)、鄰苯二甲酸(phthalic acid)、對苯二甲 terephthalic acid ) 、1,4-環己基烷二甲酸等。 作爲前述磷酸酯系可塑劑,具體而言,例如,可 出磷酸三苯酯、磷酸三甲酚酯(tricresyl phosphate) 方法 到透 溶的 的條 ,分 (丙 折射 所得 而言 系可 醇酸 劑等 脂肪 多價 之方 例如 bac i c 酸( 以舉 、甲 -37- 201213098 酚二苯基磷酸酯、辛基二苯基磷酸酯、二苯基聯苯磷酸酯 、三辛基磷酸酯、三丁基磷酸酯等。 作爲前述酞酸酯(磷苯二甲酸酯,phthalate ester) 系可塑劑,可以舉出二乙基酞酸酯、二甲氧基乙基酞酸酯 、二甲基酞酸酯、二辛基酞酸酯、二丁基酞酸酯、二-2 _乙 基己基酞酸酯、鄰苯二甲酸丁苄酯(butyl benzyl phthalate)等。 作爲前述苯三甲酸酯系可塑劑,具體而言,例如,可 以舉出三丁基偏苯三甲酸醋(Tributyl Trimellitated)、 二苯基偏苯三甲酸醋(Triphenyl Trimellitated)、三乙基 偏苯三甲酸酯(Triethyl Trimellitated)等。 作爲前述苯四甲酸酯系可塑劑,具體而言,例如,可 以舉出四丁基苯四甲酸酯、四苯基苯四甲酸酯、四乙基苯 四甲酸酯等。 作爲前述甘醇酸酯系可塑劑,具體而言,例如,可以 舉出三乙酸甘油酯、三丁酸甘油酯、鄰苯二甲酸乙酯,甲 基鄰苯二甲醯羥乙酸乙酯、丁基鄰苯二甲醯羥乙酸丁酯等 〇 作爲前述檸檬酸酯系可塑劑,具體而言,例如,可以 舉出檸檬酸三乙酯(Triethy丨Citrate )、檸檬酸三正丁酯 、乙酿檸檬酸三乙酯、乙醯檸檬酸三正丁酯、乙醯檸檬酸 三正2·乙基己酯等β 作爲前述甘醇系可塑劑,例如可以舉出乙二醇、二甘 醇、1,3-丙二醇’丨,2·丙二醇,丨,4_丁二醇,丨,3-丁二醇, -38- 201213098 1,2-丁二醇等。 前述可塑劑,可以單獨使用前述各可塑劑,亦可 2種以上使用。 作爲前述防氧化劑,沒有特別限制,例如,受阻 hindered phenol)系之化合物可以適切地使用。具體 ,例如可以舉出2,6-二-t-丁基-P-甲酚、季戊四醇-四 3,5·二-t-丁基_4·羥苯基)丙酸酯]、三甘醇-bis[3-(: 基-5-甲基-4_經苯基)丙酸醋]、1,6 -己二醇-bis-[3-二-t-丁基-4-羥苯基)丙酸酯]、2,4-bis- ( η-辛基硫 (4-羥基- 3,5-二-t-丁基苯胺基)-1,3,5-三嗪、2,2-硫 甘醇bis[3-(3,5-二-t-丁基-4-羥苯基)丙酸酯]、十, 3-(3,5-二-1-丁基-4-羥苯基)丙酸酯]、1>^-六亞甲 (3,5-二-t-丁基-4-羥基-羥基肉桂醯胺)、1,3,5-三 2,4,6-11*13(3,5-二-1-丁基-4-羥苯基)苯、1^3-(3,5-丁基-4-羥基苄)-異氰脲酸酯等。特別是,可以舉tl 二-t-丁基-P-甲酚、季戊四醇-四[3- ( 3,5-二-t-丁基-4 基)丙酸酯]、三甘醇-bis[3-(3-t-丁基-5-甲基-4-羥 )丙酸酯]等。此外,亦可倂用例如N,N'-bis[3- ( 3,5-丁基-4-羥苯基)丙醯基]聯氨等之聯氨系之金屬非活 或Tris ( 2,4-二-t-丁基苯基)亞磷酸酯等之磷系加工 劑。 使用藉由相關於本實施型態的製造方法所得的塗 製造的光學膜,可以使用於偏光板用保護膜等’在此 ,爲了防止偏光板或液晶等之劣化,最好使用紫外線 「組合 L酚( 丨而言 [3-( 丨-1 · 丁 (3,5-)-6-代-二 八基· 基bis 甲基-二-t- ii 2,6- -羥苯 苯基 二-t- 性劑 安定 料而 場合 吸收 -39- 201213098 劑。 作爲前述紫外線吸收劑,由對波長370nm以下的紫外 線的吸收能力優異,而且具有良好的液晶顯示性的觀點來 看,最好使用對於波長400nm以上的可見光的吸收很少者 。具體而言,3 80ηηι之透過率以未滿10%爲佳,特別是以 未滿5 %爲更佳。 作爲前述紫外線吸收劑,具體而言,例如,可以舉出 氧基二苯酮(oxybenzophenone)系化合物、苯并三嗤( Benzotriazole)系化合物(苯并三唑系紫外線吸收劑)、 水楊酸酯系化合物、苯甲酮系化合物(苯甲酮系紫外線吸 收劑)、氣基丙嫌酸醋(cyanoacrylate)系化合物、鎳錯 鹽系化合物、三嗪系化合物等。 前述之紫外線吸收劑中,以苯并三哩(Benzotriazole )系紫外線吸收劑或苯甲酮系紫外線吸收劑爲佳。以下, 舉出苯并三唑系紫外線吸收劑或苯甲酮系紫外線吸收劑之 具體例,但本發明並不以此爲限。 作爲前述苯并三唑系紫外線吸收劑,具體而言,例如 可以舉出2-) 2'-羥基-5· -甲基苯基)苯并三唑、2- (2· -羥 基-3’,5’-二-tert-丁基苯基)苯并三唑、2- ( 2,-羥基-3,-tert-丁基- 5' -甲基苯基)苯并三唑、2- (2'-羥基- 3·,5'-二-tert· 丁基苯基)-5·氯-苯并三唑、2- ( 2'-羥基-3'-( 3",4”,5”,6”-四氫鄰苯二甲醯亞氨甲基)-5'-甲基苯基)苯 并三唑、2,2 -亞甲基bis ( 4- ( 1,1,3,3 -四甲基丁基)-6-( 2H -苯并三唑- 2- yl)苯酚、2·(2' -羥基- 3'-tert -丁基- 5,-甲 -40- 201213098 基苯基)-5-氯苯并三唑、2.·(2Η-苯并三唑- 2-yl) -6-(直 鏈及側鏈十二基)-4-甲基苯酚(TINUVIN 1 71、千葉特殊 化學(公司)製造)、辛基-3-[3-tert-丁基-4-羥基-5-( 氯-2H-苯并三唑-2-yl)苯基]丙酸酯與2-乙基己基-3-[3-tert-丁基-4-羥基-5· ( 5-氯-2H-苯并三唑-2-yl )苯基]丙酸 酯之混合物(TINUVIN 1 09、千葉特殊化學(公司)製造 )等。 作爲前述苯甲酮系紫外線吸收劑,具體而言,例如可 以舉出2,4-二羥苯甲酮、2,2’-二羥-4·甲氧基苯甲嗣、2-羥-4-甲氧基-5-颯苯甲酮、bis (2-甲氧基-4-羥-5-苯甲醯基苯 基甲烷)等。 此外,藉由混合前述各組成可得樹脂溶液(塗料)。 此外,所得到的塗料,以使用濾紙等適當的濾材進行過濾 爲較佳。 (光學膜) 此外,如上述進行所得到的光學膜,係爲了提高耐濕 性或耐熱性等,而讓丙烯酸系樹脂含有於纖維素酯系樹脂 的光學膜,且係透明性、加工性及平面性優異優異者。具 體而言,例如,隨著組成等而有所不同,但所得到的光學 膜之模糊度(haze ),以0.3以下爲佳,以0.1以下爲更佳 。此處,光學膜之模糊度(haze )的測定可依照】ISK7136 標準來測定。具體而言,例如可以使用模糊度計(日本電 色工業(股)製造之NDH2000型)等來進行測定。 -41 - 201213098 此外,前述光學膜的寬幅,考慮大型液晶顯示裝置的 使用、偏光板加工時的光學膜的使用效率、生產效率等觀 點來看,以1000〜4000mm爲佳。此外,光學膜的膜厚, 考慮液晶顯示裝置的薄型化、光學膜的生產安定化的觀點 ,以30〜90 μιη爲佳。在此所謂膜厚,係指平均膜厚,藉由 (股)Mitsutoyo (音譯)製造的接觸式膜厚計,在光學膜 的寬幅方向測定2 0〜2 0 0處之膜厚,將其測定値之平均値 顯示爲膜厚》 (偏光板) 此外,前述光學膜可以做爲供保護偏光板的偏光元件 之用的偏光板用的透明保護膜來使用。偏光板,具體而言 ,例如係具備偏光元件、被配置於前述偏光元件的表面上 之透明保護膜者。接著,作爲該透明保護膜,可以使用前 述樹脂膜。前述的偏光元件,是使入射光改變爲偏光而射 出的光學元件。 作爲前述偏光板,最好是例如把聚乙烯醇系膜浸漬於 碘溶液中進行延伸而製作的偏光元件之至少一方之面上, 使用完全鹼化型聚乙烯醇水溶液,貼合前述光學膜者。此 外,前述偏光元件之另一方表面,亦可使層積前述光學膜 ,亦可使層積其他的偏光板用之透明保護膜。作爲此偏光 板用之透明保護膜,例如作爲市售的纖維素酯,最好是使 用 KC8UX2M 、 KC4UX 、 KC5UX 、 KC4UY 、 KC8UY 、 KC12UR、 KC8UY-HA 、KC8UX-RHA (以上爲 Konica -42- 201213098Column temperature: 25°C Sample concentration: 〇·1 mass percentage -23- 201213098 Detector: RIModel504 manufactured by GLScience Pump: L6000 manufactured by Hitachi, Ltd. Flow rate: 丨.Oml/min Calibration curve: 13 samples used A calibration curve prepared by standard polystyrene STKstandard polystyrene (to Mw = 2,800,000 to 500) manufactured by TOSOH Co., Ltd. (13 samples: use M w is almost equally spaced, preferably as the above). The production method is not particularly limited as long as the acrylic resin can be obtained. Specifically, for example, a monomer having an acrylic acid-based monomer such as acrylate or methacrylate as described above can be produced by polymerization by a known lipid polymerization method. The polymerization method is not particularly limited, and examples thereof include suspension polymerization, emulsion polymerization, bulk polymerization, and solution polymerization. Here, the polymerization initiator to be used in the polymerization method is not particularly limited as long as the polymerization reaction can be started, and examples thereof include a peroxide polymerization initiator, an azo polymerization initiator, and a redox system. A polymerization initiator or the like. Further, the polymerization temperature as the polymerization method is not particularly limited as long as it is a temperature at which the polymerization reaction can proceed. Specifically, for example, in the case of suspension polymerization or emulsion polymerization, it is preferably 8 〇 to 16 〇 t in the case of 3 〇 〜 1 〇 较佳 preferably ‘block polymerization or solution polymerization. Further, in order to control the reduction viscosity of the obtained copolymer, it is also possible to use an alkyl mercaptan or the like as a chain shifting agent. (Cellulose ester-based resin) -24-201213098 The cellulose ester-based resin is a resin film which can be formed into a film shape by using a coating material which is contained together with the acrylic resin, similarly to the above-mentioned acrylic resin. The transparent resin is not particularly limited. Specifically, for example, from the viewpoint of improvement in brittleness or transparency at the time of miscibility with an acrylic resin, the total degree of substitution (T) of the fluorenyl group is 2 to 3, and the number of carbon atoms is 3 to 7. A cellulose ester-based resin having a degree of substitution of 1.2 to 3 is preferred. Further, the degree of substitution of the fluorenyl group having 3 to 7 carbon atoms is preferably 2 to 3. That is, a cellulose ester-based resin which is substituted with a fluorenyl group having a carbon number of 3 to 7 is particularly preferable because the degree of substitution is 2 to 3. In addition, as the sulfhydryl group, for example, a propyl fluorenyl group and a butyric acid butyl acid group can be mentioned, and a fluorenyl group can be suitably used. When the total degree of substitution (T) of the thiol group of the cellulose ester-based resin is too low, that is, when the residual degree of the hydroxyl group at the 2, 3, and 6 positions of the cellulose ester molecule is too high, the acrylic resin is used. The mutual solubility is insufficient, and the obtained haze of the optical film tends to be high. Further, even if the total degree of substitution (T) of the fluorenyl group is high, when the degree of substitution of the fluorenyl group having 3 to 7 carbon atoms is too low, the mutual solubility with the acrylic resin may be insufficient or obtained. The tendency of the optical film to be brittle. Specifically, for example, even when the total substitution degree of the fluorenyl group is 2 or more, the substitution ratio of the fluorenyl group having a carbon number of 2, for example, the thiol group is high, and the substitution ratio of the fluorenyl group having 3 to 7 carbon atoms is low. In the case of 1.25, the mutual solubility is lowered and the ambiguity is increased. In addition, even when the total degree of substitution of the fluorenyl group is 2 or more, the degree of substitution of the fluorenyl group having 8 or more carbon atoms is high, and when the degree of substitution of the fluorenyl group having 3 to 7 carbon atoms is less than 1.2, brittleness is deteriorated. , the tendency to get the desired characteristics. -25-201213098 In addition, as described above, the total degree of substitution (T) is 2 to 3, and the degree of substitution of the fluorenyl group having 3 to 7 carbon atoms is preferably 1.2 to 3, but it is preferable. The total of the substitution ratio of the fluorenyl group other than the carbon number of 3 to 7, that is, the oxime group or the fluorenyl group having a carbon number of 8 or more is preferably 1.3 or less. Further, the total degree of substitution (T) of the thiol group of the cellulose ester-based resin is more preferably in the range of 2.5 to 3. The above mercapto group is not particularly limited, and may be an aliphatic mercapto group or an aromatic mercapto group. In the case of an aliphatic sulfhydryl group, it may be a straight chain or a divergent one, and further a substituent may be used. Further, the carbon number of the above mercapto group is the carbon number of the substituent group including a mercapto group. Further, in the case where the cellulose ester-based resin has an aromatic fluorenyl group as a substituent, the number of the substituents X substituted with an aromatic ring is preferably 0 to 5. In this case, the degree of substitution of the fluorenyl group having a carbon number of 3 to 7 in the carbon number of the substituent is preferably 1.2 to 3. Further, for example, when the benzyl group has a carbon number of 7 and has a carbon-containing substituent, the benzyl group has a carbon number of 8 or more and is not contained in the ruthenium group having 3 to 7 carbon atoms. Further, when the number of substitution groups substituted with an aromatic ring is two or more, they may be the same or different. Further, they are linked to each other to form, for example, naphthalene, indene, indan, phenanthrene, quinoline, isoquinoline, chromene, chromane. A condensed polycyclic compound such as phthalazine, acridine, indole or indoline may also be used. In addition, the cellulose ester-based resin is not particularly limited as long as it is a fiber of the above-mentioned fiber -26-201213098. Specifically, for example, cellulose acetate propionate resin, cellulose acetate butylate resin, cellulose acetate benzoate resin, cellulose propionate resin And cellulose butyrate (cellulose butylate) resin can be used. Namely, a cellulose ester-based resin having a fluorenyl group having 3 or 4 carbon atoms as a substituent is preferable. Among them, cellulose acetate propionate resin or cellulose propionate resin is particularly preferred. Further, a portion which is not substituted with a thiol group usually has a hydroxyl group. The cellulose ester-based resin can be synthesized by a known method. Further, the degree of substitution of the thiol group or the degree of substitution of other thiol groups is determined by the method specified in the ASTM-D8 17-9 6 standard. The weight average molecular weight (Mw) of the cellulose ester-based resin is preferably 75,000 or more, more preferably 75,000 to 300,000, and more preferably 100,000 to 250,000, and further, from the viewpoint of improving compatibility with the acrylic resin and brittleness. Jia's is especially good for 1 60000~240000. When the weight average molecular weight (Mw) of the cellulose ester-based resin is too small, the effect of improving heat resistance or brittleness tends to be insufficient. Further, the cellulose ester-based resin may be used in combination of two or more kinds of cellulose ester-based resins. Further, the weight average molecular weight (Mw) of the cellulose ester-based resin can be measured in the same manner as the above-mentioned acrylic acid-based resin. The content ratio of the acrylic resin to the cellulose ester resin is 95: 5 to 30: 70, preferably 95: 5 to 50: 50, and more preferably 90: 10 to 60: 40. . When the content of the acrylic resin is too large as the above-mentioned cellulose ester-based resin of -27 to 201213098, the effect of the cellulose ester-based resin may not be sufficiently exhibited. In addition, when the content of the acrylic resin is too small, the effect of the acrylic resin may not be sufficiently exhibited, and for example, the moisture resistance of the obtained optical film may be insufficient. tendency. (Solvent) The solvent to be used in the present embodiment is not particularly limited as long as it is a solvent capable of dissolving the above-mentioned acrylic resin and the cellulose ester resin. Specifically, for example, a chlorine-based organic solvent such as dichloromethane, methyl acetate, ethyl acetate, amyl acetate, acetone, tetrahydrofuran, 1,3 - two may be mentioned. Dioxolane, 1,4 - dioxane, cyclohexanone, ethyl formate, 2,2,2·trifluoroethanol, 2,2,3,3 -hexafluoro-1-propanol, 1,3·difluoro-2-propanol, 1,1,1,3,3,3·hexafluoro-2-methyl-2-propanol, 1,1, A non-chlorine organic solvent such as 1,3,3,3-hexafluoro-2-propanol, 2,2,3,3,3-pentafluoro-1-propanol or nitroethane (Nitroethane). Among them, dichloromethane, methyl acetate, ethyl acetate, acetone, and the like are preferred. Further, in the above solvent, an aliphatic alcohol having a linear or branched chain having 1 to 4 carbon atoms is preferred. The content 'is preferably from 1 to 40% by mass based on the total amount of the above solvent. When the content ratio of the above-mentioned alcohol in the coating material is high, the net gels and the metal support is easily peeled off. In addition, when the content ratio of the alcohol is low, the non-chlorinated organic solvent system is promoted. 28- 201213098 The effect of dissolution of acrylic resin and cellulose ester resin. Further, the acrylic resin and the cellulose ester resin are mixed with the acrylic in advance in a solvent containing dichloromethane and a linear or branched chain aliphatic alcohol having 1 to 4 carbon atoms. Three kinds of the mixture of the particles and the surfactant are preferably at least a coating composition in which a total of 15 to 45 mass% is dissolved. Further, examples of the linear or divalent chain aliphatic alcohol having 1 to 4 carbon atoms include methanol, ethanol, n-propanol, isopropanol, n-butanol, sec-butanol, and t-butanol. (Additive) In addition, various additives may be appropriately blended in order to adjust the chemical, mechanical, and electrical properties of the optical film obtained by using the above-mentioned coating material. Examples of the additive include acryl particles, a plasticizer, an oxidation inhibitor, and an ultraviolet absorber. The acryl particles are not particularly limited as long as they are insoluble in the solvent, unlike the acrylic resin. Specifically, for example, in the optical film in which the acrylic resin and the cellulose ester resin are contained in a mutually soluble state, particles of an acrylic resin which are present in a particulate state, that is, in an immiscible state are preferable. More specifically, for example, a specific amount of the obtained optical film is used, and a solution which is stirred in a solvent to sufficiently dissolve a component dissolved in the solvent is used, and an aperture having a volume average particle diameter which is less than the acryl particles is used. The filtration membrane made of PTFE is filtered, and the weight of the insoluble matter collected by filtration is preferably 90% by mass or more based on the acryl particles -29 to 201213098 added to the optical film. The acryl particles are not particularly limited as long as they are acryl particles as described above. Specifically, for example, acryl particles which are formed of a layer having two or more layers are preferable, and in particular, a granule-like granular composite having a multilayer structure as described later is preferable. The multilayer structure acryl-type granular composite refers to an innermost hard layer polymer having a central portion facing the outer peripheral portion, a bridged soft layer polymer exhibiting rubber elasticity, and an outermost hard layer polymer, which are formed to overlap each other. A particulate acrylic polymer having a layered structure. In other words, the multi-layer structure acryl-type granular composite body is a multi-layer structure acrylic-like granular composite body composed of an innermost hard layer, a bridged soft layer, and an outermost hard layer from the center portion toward the outer peripheral portion. . Such a three-layer core-shell structure of a multi-layer structure of an acrylic-based granular composite is suitable for use. The preferred embodiment of the multi-layer structure acryl-based granular composite exemplifies the following. That is, each layer may be formed as described below. The above-mentioned innermost hard layer polymer may, for example, be an alkyl methacrylate having a methyl methacrylate content of 80 to 98.9 mass%, and an alkyl acrylate having an alkyl group having a carbon number of 1 to 8 of 1 to 20 mass%. And a multi-functional grafting agent of 0.01 to 0.3% by mass of a mixture of a single body of a polymer, and the like. In addition, as the bridging soft layer polymer, for example, 75 to 98.5 mass% of an alkyl acrylate having an alkyl group having 4 to 8 carbon atoms in the presence of the innermost hard layer polymer, polyfunctionality The bridging agent 0.01 -30- 201213098 ~ 5 mass percentage 'and multi-functional grafting agent 〇 · 5 ~ 5 菅 percentage of the composition of the single-body mixture is polymerized and so on. Further, as the outermost hard layer polymer, for example, methyl methacrylate 80 is present in the presence of a polymer composed of the innermost hard layer and the bridged soft layer. 99 parts by mass, and a mixture of a single amount of the alkyl acrylate having an alkyl group having an alkyl group of 1 to 8 and a mass percentage of 1 to 20 by mass. Then, the content ratio of each layer is 5 to 40% by mass of the innermost hard layer polymer, 30 to 60% by mass of the soft layer polymer, and 20 to 50% by mass of the outermost hard layer polymer. It is preferred that the force is a granular composite. Further, it is more preferable that the insoluble portion is treated with acetone, and the multi-layer structure acrylic-like granular composite having a methyl ethyl ketone oxime degree of 1.5 to 4 in the insoluble portion is more preferable. Further, by not only specifying the composition or particle diameter of each layer of the multi-layer structure acrylic-like granular composite, but also the tensile modulus of the multilayer structure of the acrylic-like granular composite or the acetone-insoluble portion When the degree is set within a specific range, a balance between more sufficient impact resistance and stress whitening resistance can be achieved. The range of the tensile modulus of the multi-layered structure of the acrylic-based granular composite or the methyl ethyl ketone penetration of the acetone-insoluble portion is not particularly limited in this embodiment, but as an example, it may be exemplified by - 1 7 406, and the scope disclosed in Japanese Patent Publication No. 3 - 3 9 0 9 5. As the innermost hard layer polymer, for example, a methyl methacrylate having a methyl methacrylate content of 80 to 98.9 mass%, an alkyl acrylate having a carbon number of 1 to 8 in a yard base of 1 to 20% by mass, and a polyfunctional group -31 - 201213098 It is more preferable to polymerize a mixture of a single amount of a grafting agent of 0·01 to 0.3 mass%. Here, examples of the alkyl acrylate having an alkyl group having 1 to 8 carbon atoms include methyl acrylate, ethyl acrylate, n-propyl acrylate, n-butyl acrylate, sec-butyl acrylate, and 2-ethyl acrylate. Ethyl hexyl ester or the like, and methyl acrylate or n-butyl acrylate is suitable for use. Further, when the content ratio of the alkyl acrylate of the innermost hard layer polymer is too low, the thermal decomposition property of the innermost hard layer polymer obtained tends to be large. In addition, when the content ratio of the alkyl acrylate is too high, the glass transition temperature of the innermost hard layer polymer is lowered, and the impact resistance imparting effect of the three-layer structure acryl-type force composite tends to be lowered. Further, examples of the polyfunctional grafting agent include polyfunctional monoliths having different polymerizable functional groups, such as acrylic acid, methacrylic acid, maleic acid, allyl fumarate, and the like. And allyl methacrylate is suitable for use. The above polyfunctional grafting agent is used for chemically bonding the innermost hard layer polymer to the soft layer polymer. The compounding ratio of the above-mentioned polyfunctional grafting agent used in the polymerization of the innermost hard layer is preferably from 0. 01 to 0.3 mass%. As the bridging soft layer polymer, for example, in the presence of the innermost hard layer polymer, an alkyl acrylate having an alkyl group having a carbon number of 1 to 8 is 75 to 98.5 mass%, and a polyfunctional bridging agent is 0.01 to 5 It is preferred that the mass percentage, and the mixture of the individual components of the multi-functional grafting agent 0.5 to 5 mass% are polymerized. Here, the alkyl group has an alkyl acrylate having a carbon number of 4 to 8, and is suitably used as -32 to 201213098 n-butyl acrylate or 2-ethylhexyl acrylate. Further, together with these polymerizable unitary bodies, it is also possible to copolymerize with other monofunctional monoliths which are 25 mass% or less copolymerizable. Other monofunctional monoliths which can be copolymerized include styrene and a substituted styrene inducer. The ratio of the alkyl acrylate having a carbon number of 4 to 8 to styrene is the lower the glass transition temperature of the bridging soft layer polymer, i.e., softening. On the other hand, from the viewpoint of the transparency of the resin composition, the refractive index of the soft layer polymer at normal temperature is close to the innermost hard layer polymer, the outermost hard layer polymer, and the acrylic system. The resin is advantageous in terms of 'the ratio of the two is taken into consideration. The polyfunctional grafting agent herein may be the same as the polyfunctional grafting agent used in the production of the innermost rigid polymer. The polyfunctional grafting agent used herein is used for chemically bonding the aforementioned soft layer polymer to the aforementioned outermost hard layer polymer. The blending ratio of the above-mentioned polyfunctional grafting agent used in the polymerization of the innermost hard layer is preferably from 0.5 to 5 mass% from the viewpoint of imparting impact resistance. As the polyfunctional bridging agent, a conventionally known bridging agent such as a diene ethyl compound, a diallyl compound, a diacrylic compound, or a dimethacrylic compound can be used, but a glycol diacrylate (molecular weight 200) can be used. ~600) Suitable for use. The polyfunctional bridging agent ' used herein generates a bridging structure at the time of polymerization of the bridging soft layer polymer' to exhibit an impact resistance imparting effect. However, when the previous polyfunctional grafting agent is used in the polymerization of the above-mentioned bridge soft layer-33-201213098, the bridging structure of the bridged soft layer polymer is generated to some extent, so the polyfunctional bridging agent is not an essential component. . When the polyfunctional bridging agent is used, the mixing ratio of the polyfunctional bridging agent used in the polymerization of the bridging soft layer polymer is from the viewpoint of the impact imparting effect, and the mass is 〇. The percentage is better. In the outermost hard layer polymer, methyl methacrylate is 80 to 99% by mass and the carbon number of the alkyl group is 1 in the presence of the innermost hard layer polymer and the soft layer polymer. It is preferable to polymerize a mixture of a monomer of 1 to 20% by mass of the alkyl acrylate of ~8. As the alkyl acrylate, the above-mentioned one is used, but methyl acrylate or ethyl acrylate is used. The alkyl acrylate unit of the outermost hard layer polymer has a unit ratio of preferably 1 to 20% by mass. Further, in the polymerization of the outermost hard layer polymer, it is possible to use an alkylthiol or the like as a chain shifting agent for the purpose of adjusting the molecular weight for the purpose of improving the mutual solubility with the acrylic resin. In particular, in the outermost hard layer, a gradient in which the molecular weight is gradually changed from the inner side to the outer side is set, and the balance between the stretchability and the impact resistance can be improved. As a specific method, by forming a mixture of a single body for forming the outermost hard layer into two or more portions, the method of adding the interlocking moving dose to each time is sequentially increased, and the polymerization of the outermost hard layer can be formed. The molecular weight of the body is reduced from the inner side to the outer side of the multi-layered structure acrylic composite. The molecular weight formed at this time can be investigated by polymerizing the mixture of the individual components used in each of the same conditions under the same conditions, and measuring the molecular weight of the obtained poly-34-201213098 complex. In the above-mentioned multilayer structure, the acryl-type granular composite body is not particularly limited in mass ratio between the core and the shell. Specifically, for example, when the entire multilayer structure acryl-type granular composite is 100 parts by mass, the core layer is preferably 50 parts by mass or more and 90 parts by mass or less, and more preferably 60 parts by mass or more and 80 parts by mass or less. . Further, the core layer here is the innermost hard layer. Specific examples of the commercially available product of the multi-layered structure of the acryl-based granulated composite include METABLEN manufactured by Mitsubishi Rayon Co., Ltd., Kane Ace manufactured by Kaneka Co., Ltd., Paraloid manufactured by Kureha Co., Ltd., Acryloid (transliteration) manufactured by RohmandHaas, Stafiloid manufactured by Ganz Chemical Co., Ltd., and ParapetSA manufactured by Kuraray. These may be used alone or in combination of two or more. Further, as the aforementioned acryl particles, grafted copolymer particles are also suitable for use. Specifically, the graft copolymerized particles include, in the presence of a rubbery polymer, an unsaturated carboxylic acid monomer, an unsaturated carboxylic acid monovalent, and an aromatic vinyl single. A grafting copolymer particle obtained by copolymerizing a mixture of a monomer and a monomer of another vinyl monomer which is copolymerized as necessary. Specific examples of the rubbery polymer include particles containing a rare rubber, an acryl-based rubber, and an ethylene-based rubber. More specifically, for example, polybutadiene, styrene-butadiene copolymer styrene-butadiene bulk copolymer, acrylonitrile-butadiene copolymer, butyl acrylate-butyl Alkene copolymer, polyisoprene-35- 201213098 (polyisoprene), butadiene-methyl methacrylate butyl methacrylate-methyl methacrylate copolymer, butadiene-copolymer, ethylene propylene A copolymer, an ethylene-propylene-dimer, an ethylene/isoprene copolymer, and an ethylene-acrylic acid. These rubbery polymers can be used singly or in combination of two or more kinds. In addition, as the acryl particles, for example, 341 manufactured by Mitsubishi Rayon Co., Ltd., Chemisnow MR-2G manufactured by Ivy Chemical Co., Ltd., C hemis η 〇w MS - 3 0 0 X manufactured by Sisei Chemical Co., Ltd., etc. may be used. . Further, the content of the acryl particles is not particularly specific, for example, 0.5 to 30% by mass of the resin constituting the optical film, and 1 to 15% by mass of the acryl particles. There is no particular limitation. For example, it is preferably 10 nm or more and 100 nm or less, more preferably 500 nm or less, and 50 nm or more and 400 nm or less. Further, the refractive index of the acryl particles is close to the refractive index of the resin or the foregoing. The refractive index of the mixture of the acrylic resin and the above-mentioned fibrin is preferable in that a film having high transparency can be obtained. Specifically, for example, the difference in refractive index between the acryl particles and the resin is preferably 0.05 or less, more preferably 0, more preferably 0.01 or more. In order to satisfy the above-mentioned conditions of the refractive index, the acrylic resin may be known as a method of polymerizing a single unit body composition ratio, a copolymer of a polymer of ethylene acrylate or a copolymer of methyl acrylate, or a combination of two products. Specific Metablen W - Comprehensive Chemicals Special Limited. The total quality is better. set. Specifically, more than 4 2 0 nm: better. In the case of the above-mentioned acrylic acid ester, the composition ratio of the rubbery polymer or the monolith of the acrylic particles is adjusted to be the same as the above-mentioned acrylic acid 02. By doing so, the refractive index difference can be reduced, and a protective film for a liquid crystal polarizing plate which is excellent in visibility can be obtained. In addition, the refractive index difference referred to herein means an acrylic resin in a solvent, and the protective film for a liquid crystal polarizing plate according to the present invention is sufficiently dissolved in a suitable material to form a white turbid solution, which is separated by centrifugation or the like. The difference between the measured solvent (23 ° C, measurement wavelength: 550 nm) after the solvent soluble portion and the insoluble portion were respectively purified from the soluble partial olefinic resin and the insoluble portion (acrylic particles). The plasticizer is not particularly limited, and may be added for imparting appropriate flexibility to the obtained optical film. Specifically, for example, an ester-based plasticizer, a phosphate-based plasticizer, a phthalic acid phthalate plasticizer, a benzoic acid-based plasticizer, a benzenetetracarboxylic acid plasticizer, a glycol ester plasticizer, a citric acid ester plasticizer, And the above-described glycol-based plastic plastomer as the ester-based plasticizer, and specific examples thereof include a basic acid such as a dibasic acid, an alicyclic dibasic acid, and an aromatic dibasic acid, and a glycol. The formation of multivalent alcohols. Further, the above-mentioned succinic acid may be used without particular limitation, and specific examples thereof include adipic acid (adipic acid), seic acid, and phthalic acid. ), terephthalic acid, 1,4-cyclohexyl adipate, and the like. Specific examples of the phosphate-based plasticizer include, for example, a triphenyl phosphate or a tricresyl phosphate method to dissolve a strip, and the acrylic acid is obtained by a refractive index. Fat multivalent side such as bac ic acid (Azerbaijan, A-37-201213098 phenol diphenyl phosphate, octyl diphenyl phosphate, diphenyl biphenyl phosphate, trioctyl phosphate, tributyl Phosphate ester, etc. As the above-mentioned phthalate ester plasticizer, diethyl phthalate, dimethoxyethyl phthalate, dimethyl phthalate may be mentioned. , dioctyl phthalate, dibutyl phthalate, di-2-ethylhexyl phthalate, butyl benzyl phthalate, etc. as the benzoic acid ester plasticizer, Specifically, for example, Tributyl Trimellitated, Triphenyl Trimellitated, Triethyl Trimellitated, etc. may be mentioned. The aforementioned benzoic acid ester plasticizer, For example, tetrabutylbenzenetetracarboxylic acid ester, tetraphenylbenzene tetracarboxylic acid ester, tetraethylbenzene tetracarboxylic acid ester, etc. are mentioned. As said glycolate type plasticizer, specifically, For example, hydrazine triacetate, tributyrin, ethyl phthalate, methyl phthalic acid ethyl hydroxyacetate, butyl phthalic acid butyl hydroxyacetate or the like may be mentioned. The citrate-based plasticizer, specifically, for example, triethyl citrate (Triethy 丨 Citrate ), tri-n-butyl citrate, ethyl triethyl citrate, tri-n-butyl citrate β, such as acetonitrile tri-n-ethyl 2-ethylhexyl ester, as the above-mentioned glycol-based plasticizer, for example, ethylene glycol, diethylene glycol, 1,3-propanediol '丨, 2· propylene glycol, hydrazine, 4 _Butanediol, hydrazine, 3-butanediol, -38-201213098 1,2-butanediol, etc. The above-mentioned plasticizers may be used singly or in combination of two or more kinds thereof. There is no particular limitation, for example, a hindered phenol) compound can be suitably used. Specifically, for example Taking 2,6-di-t-butyl-P-cresol, pentaerythritol-tetrakis3,5·di-t-butyl-4-hydroxyphenyl)propionate], triethylene glycol-bis [ 3-(: yl-5-methyl-4_phenyl)propionic acid vinegar], 1,6-hexanediol-bis-[3-di-t-butyl-4-hydroxyphenyl)propionic acid Ester], 2,4-bis-(η-octylsulfuric acid (4-hydroxy-3,5-di-t-butylanilino)-1,3,5-triazine, 2,2-thioglycol Bis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate], deca, 3-(3,5-di-1-butyl-4-hydroxyphenyl)propane Acid ester], 1>^-hexamethylene (3,5-di-t-butyl-4-hydroxy-hydroxycinnamamine), 1,3,5-tri 2,4,6-11*13 ( 3,5-Di-1-butyl-4-hydroxyphenyl)benzene, 1^3-(3,5-butyl-4-hydroxybenzyl)-isocyanurate, and the like. In particular, it may be tl di-t-butyl-P-cresol, pentaerythritol-tetrakis[3-(3,5-di-t-butyl-4-yl)propionate], triethylene glycol-bis [ 3-(3-t-butyl-5-methyl-4-hydroxy)propionate]. Further, a hydrazine-based metal such as N,N'-bis[3-(3,5-butyl-4-hydroxyphenyl)propanyl] hydrazine or the like may be used as the non-living or Tris (2, A phosphorus-based processing agent such as 4-di-t-butylphenyl phosphite. The optical film produced by the coating method according to the present embodiment can be used for a protective film for a polarizing plate or the like. Here, in order to prevent deterioration of a polarizing plate or a liquid crystal, it is preferable to use ultraviolet rays "combination L. Phenol (丨[3-( 丨-1 · butyl(3,5-)-6-substituted-dioctayl) bismethyl-di-t- ii 2,6-hydroxyphenylphenyl di- In the case of the above-mentioned ultraviolet absorber, it is preferably used for the wavelength of 370 nm or less and has good liquid crystal display properties. The absorption of visible light of 400 nm or more is rare. Specifically, the transmittance of 3 80 ηη is preferably less than 10%, particularly preferably less than 5%. As the ultraviolet absorber, specifically, for example, Examples thereof include an oxybenzophenone-based compound, a Benzotriazole-based compound (benzotriazole-based ultraviolet absorber), a salicylate-based compound, and an benzophenone-based compound (benzophenone). UV absorber) A cyanoacrylate-based compound, a nickel-salted salt-based compound, a triazine-based compound, etc. Among the above-mentioned ultraviolet absorbers, a Benzotriazole-based ultraviolet absorber or a benzophenone-based ultraviolet absorber is preferred. Specific examples of the benzotriazole-based ultraviolet absorber or the benzophenone-based ultraviolet absorber are not limited thereto. The benzotriazole-based ultraviolet absorber may specifically be, for example, 2-) 2'-hydroxy-5.-methylphenyl)benzotriazole, 2-(2.-hydroxy-3',5'-di-tert-butylphenyl)benzotriazole , 2-( 2,-hydroxy-3,-tert-butyl-5'-methylphenyl)benzotriazole, 2-(2'-hydroxy-3,5'-di-tert.butyl Phenyl)-5-chloro-benzotriazole, 2-( 2'-hydroxy-3'-( 3",4",5",6"-tetrahydrophthalene iminomethyl)- 5'-Methylphenyl)benzotriazole, 2,2-methylenebis(4-(1,1,3,3-tetramethylbutyl)-6-(2H-benzotriazole- 2- yl)phenol, 2·(2'-hydroxy-3'-tert-butyl-5,-methyl-40-201213098-phenyl)-5-chlorobenzotriazole, 2. (2Η -benzotriazole-2-yl)-6-(linear and side chain dodecyl)-4-methylphenol (TINUVIN 1 71, manufactured by Chiba Specialty Chemicals Co., Ltd.), octyl-3-[3 -tert-butyl-4-hydroxy-5-(chloro-2H-benzotriazol-2-yl)phenyl]propionate with 2-ethylhexyl-3-[3-tert-butyl-4 a mixture of -hydroxy-5·(5-chloro-2H-benzotriazol-2-yl)phenyl]propionate (TINUVIN 119, manufactured by Chiba Specialty Chemicals Co., Ltd.). Specific examples of the benzophenone-based ultraviolet absorber include 2,4-dihydroxybenzophenone, 2,2'-dihydroxy-4·methoxybenzoquinone, and 2-hydroxy-4. -Methoxy-5-benzophenone, bis (2-methoxy-4-hydroxy-5-benzimidylphenylmethane), and the like. Further, a resin solution (coating) can be obtained by mixing the above respective components. Further, it is preferred that the obtained coating material be filtered by using an appropriate filter medium such as filter paper. (Optical film) The optical film obtained as described above is an optical film containing a cellulose ester resin in order to improve moisture resistance, heat resistance, etc., and is transparent and processable. Excellent in flatness. Specifically, for example, it differs depending on the composition and the like, but the haze of the obtained optical film is preferably 0.3 or less, more preferably 0.1 or less. Here, the measurement of the haze of the optical film can be measured in accordance with the ISK7136 standard. Specifically, for example, measurement can be carried out using a ambiguity meter (NDH2000 type manufactured by Nippon Denshoku Industries Co., Ltd.) or the like. In addition, the width of the optical film is preferably 1000 to 4000 mm in view of the use of a large liquid crystal display device, the use efficiency of an optical film during processing of a polarizing plate, and production efficiency. Further, the film thickness of the optical film is preferably from 30 to 90 μm from the viewpoint of downsizing of the liquid crystal display device and stabilization of production of the optical film. Here, the film thickness means an average film thickness, and a film thickness of 20 to 200 is measured in a wide direction of the optical film by a contact film thickness meter manufactured by Mitsutoyo (transliteration). The average enthalpy of the enthalpy is measured as a film thickness (polarizing plate). Further, the optical film can be used as a transparent protective film for a polarizing plate for protecting a polarizing element of a polarizing plate. The polarizing plate is specifically provided with, for example, a polarizing element and a transparent protective film disposed on the surface of the polarizing element. Next, as the transparent protective film, the above resin film can be used. The above-mentioned polarizing element is an optical element that changes incident light into polarized light and emits it. It is preferable that the polarizing plate is immersed in at least one surface of a polarizing element which is formed by immersing a polyvinyl alcohol-based film in an iodine solution, and is bonded to the optical film using a fully alkalized polyvinyl alcohol aqueous solution. . Further, the other surface of the polarizing element may be formed by laminating the optical film or laminating a transparent protective film for other polarizing plates. As the transparent protective film for the polarizing plate, for example, as a commercially available cellulose ester, it is preferable to use KC8UX2M, KC4UX, KC5UX, KC4UY, KC8UY, KC12UR, KC8UY-HA, KC8UX-RHA (above is Konica -42- 201213098)
Minolta Opto (股)製造)等。或者是使用纖維素酯膜以 外之環狀烯烴樹脂、丙烯酸樹脂、聚酯、聚碳酸酯等樹脂 膜亦可。在此場合,因爲矽化適性低,所以最好是透過適 當的黏接層黏接加工於偏光板。 前述偏光板,如前所述,作爲層積於偏光元件之至少 一方的表面側之透明保護膜,使用前述光學膜。此時,前 述光學膜作爲相位差膜發揮功能的場合,樹脂膜的遲相軸 以實質上平行或者直交於偏光元件的吸收軸的方式被配置 爲佳。 此外,作爲前述偏光元件的具體例,例如可以舉出聚 乙烯醇系偏光膜。聚乙烯醇系偏光膜,有在聚乙烯醇系膜 使染上碘者與使染上二色性染料者。作爲前述聚乙烯醇系 膜’較佳爲使用以乙烯變性的變性聚乙烯醇系膜。 前述偏光元件’例如可如下述般進行而獲得。首先, 使用水溶液進行製膜。把所得到的聚乙烯醇系膜在單軸延 伸後進行染色,或者在染色之後進行單軸延伸。接著,較 佳者爲以硼化合物施以耐久性處理。 前述偏光元件的膜厚,以5〜40μιη爲佳,又以5〜 3 0μιη更佳,尤以5〜20μηι最佳。 於該偏光元件的表面上,張貼纖維素酯系樹脂膜的場 合’最好是藉由完全鹼化聚乙烯醇等爲主成分的水系黏接 劑來貼合。此外’纖維素酯系樹脂膜以外的樹脂膜的場合 ’最好是透過適當的黏接層黏接加工於偏光板。 如前所述的偏光板’作爲透明保護膜,藉由使用相關 -43- 201213098 於本實施型態的光學膜,前述光學膜,係透明性、 、耐濕性、及加工性優異的光學膜,所以可得例如 畫面化的液晶顯示裝置所適合使用的偏光板。具體 即使是大畫面化的液晶顯示裝置用之偏光板,也抑 導致之變形等。此外,作爲透明保護膜,使用加工 的光學膜,所以使用大的膜也抑制損傷的發生。 (液晶顯示裝置) 此外,具備前述光學膜之偏光板,可以做爲液 裝置所具備的偏光板來使用》液晶顯示裝置,具體 例如係具備液晶胞、與以挾住前述液晶胞的方式被 2枚偏光板者。接著,作爲前述2枚偏光板之中地至 的偏光板,可以使用前述偏光板。又,液晶胞,係 電極間塡充液晶物質者,藉由對此電極施加電壓, 晶的配向狀態,使透過光量被抑制》這樣的液晶顯 ,作爲偏光板用的透明保護膜,藉由使用相關於本 態的光學膜,係具備前述光學膜,爲透明性、耐熱 濕性、及加工性優異的光學膜,所以即使是大畫面 也可以提供配置於影像顯示區域的光學膜之不良情 生被抑制之液晶顯示裝置。此外,前述光學膜的加 好,所以即使是適用於大畫面化的液晶顯示裝置之 的膜,於製造時也抑制了光學膜的損傷的發生’所 供大畫面化的液晶顯示裝置。 以上,詳細說明相關於本發明之實施型態’但 耐熱性 作爲大 而言, 制吸濕 性良好 晶顯示 而言, 配置的 少一方 於一對 改變液 示裝置 實施型 性、耐 化者, 形的發 工性很 大尺寸 以可提 前述說 -44 - 201213098 明,對所有的實施型態而言僅爲例示而已,本發明並不以 這些型態爲限。未例示的無數變形例,應解釋爲不脫離此 發明之範圍而可得被推定者。 〔實施例〕 以下,舉實施例具體說明本發明,但本發明並不以此 爲限。 〔實施例1〕 (丙烯酸系樹脂) 如以下所述進行,調製丙烯酸樹脂。 首先,於反應器,投入丙烯酸甲酯(methyl acrylate )5質量份、甲基丙嫌酸甲醋(methyl methacrylate) 95質 量份、t-十二碳硫醇(dodecyl mercaptan) 1.2質量份、 2,2'-偶氮異丁腈(azoisobutyronitrile) 0.4 質量份,攪挣 同時使前述反應器內的液溫升溫至70 °C。其後,維持於70 °C,同時攪拌1 80分鐘。其後,依照通常的方法,使前述 反應器內的液體冷卻,其後,由冷卻的液體析出固形成分 。接著,水洗析出的固形成分,其後使其乾燥。藉由如此 進行,可得念珠狀地共聚合體。又,所得到的共聚合體之 聚合率,爲97%,重量平均分子量爲30萬。 接著,對所得到的共聚合體,以成爲0.2質量百分比 的方式配合添加劑之NaOCH3。將該配合物,投入2軸壓出 機(曰本製鋼所製造之丁£乂30、1^/〇=44.5),由前述2軸 -45- 201213098 壓出機之料斗(hopper)部使氮氣以10L/分鐘之量進行沖 洗,同時螺旋桿旋轉數lOOrpm、原料(配合物)供給量爲 5kg/小時之條件進行混練。藉由如此進行,可得錠狀的樹 脂。接著,把所得到的錠在8 0 °C下真空乾燥8小時。藉由 如此,可得丙烯酸樹脂。又,所得到的丙烯酸樹脂,係前 述配合物進行了分子內環化反應者。此外,所得到的丙烯 酸樹脂的重量平均分子量爲30萬,玻璃轉移溫度(Tg)爲 130 °C。又’此處之重量平均分子量,係藉由凝膠滲透層 析儀(GPC ’ gel permeation chromatography )測定者,Tg 係藉由示差掃描熱量計(D S C )測定者。 (塗料1的調製) 首先’對放入了二氯甲烷300質量份,及甲醇與正丁 醇之混合溶媒(甲醇:正丁醇(質量比)=9: 1) 40質量 份的溶解槽內’作爲丙烯酸系樹脂,添加藉由前述製造方 法所製造的丙烯酸樹脂70質量份,作爲纖維素酯係樹脂, 添加醋酸丙酸纖維素樹脂(醯基總置換度:2.75,乙醯基 置換度0.19’丙醯基置換度:2.56、Mw : 200000 ) 30質 量份。亦即’對於前述丙烯酸系樹脂相對於前述丙烯酸系 樹脂與前述纖維素酯系樹脂之總量的含有率(丙烯酸系樹 脂/丙稀酸系樹脂+纖維素酯系樹脂:A質量百分it),爲 7 0質量百分比。接著’使液溫升溫至8 〇艺後,攪拌3小時 。藉由如此,可得樹脂容液。其後,結束攪拌,放置至液 溫降到43 C 。接著’把得到的樹脂溶液以爐過精度 -46- 201213098 0.0 0 5 m m的濾紙進行過濾 ',藉由把過濾後的樹脂溶液放置 一晚,使樹脂溶液中的氣泡脫泡。把如此而獲得的樹脂溶 液,作爲塗料使用’如下述般製造光學膜。 (光學膜之製造) 首先,把得到的塗料的溫度調整爲35 °C ’使無端皮帶 支撐體的溫度調整爲25 °C。接著’使用如圖1所示的光學 膜製造裝置,由流延模使塗料流延至搬送速度60m/分鐘之 不銹鋼製且硏磨爲超鏡面的金屬製之筒體所構成的無端筒 體支撐體。藉由如此,於無端筒體支撐體上形成網(web ),使其乾燥而搬送。接著,從無端筒體支撐體將網剝離 爲膜。其後,使剝離的膜,以第1延伸裝置延伸於MD方向 ,以第2延伸裝置延伸於TD方向。接著,使膜的兩端部, 以裁斷裝置裁斷除去。其後,使兩端部被除去的膜,以第 3延伸裝置延伸於MD方向。接著,藉由把膜捲取爲8000m 長,而得被捲取爲卷狀的光學膜。所得到的膜的寬幅,爲 2300mm > 厚度爲 40μιη。 前述之製造時,以使在第1延伸裝置及第3延伸裝置之 延伸率,成爲表1所示的延伸率的方式,調整膜的搬送張 力等之延伸條件。具體而言,以使在第1延伸裝置之延伸 率(第1延伸率)與在第3延伸裝置之延伸率(第3延伸率 )之合計(MD方向之總延伸率),與相對於MD方向的總 延伸率之第1延伸率的比率(第1延伸率/MD方向之總延伸 率)成爲表1所示之値的延伸率的方式,調整膜的搬送張 -47- 201213098 力等之延伸條件。在第2延伸裝置之延伸率ί ,把第1延伸裝置內的氛圍溫度,設定爲35 °C 置內的搬送輥的溫度沒有特別去控制。 [實施例2〜4及比較例1〜4] 除了使在第1延伸裝置及第3延伸裝置之 MD方向的總延伸率及第1延伸率/MD方向的i 表1所示之値的延伸率的方式,變更膜的搬; 伸條件以外,與實施例1同樣地進行,製造光 〔實施例5〕 除了把第1延伸裝置內的搬送輥的溫度, 以外,與實施例2同樣地進行,製造光學膜。 〔實施例6〕 除了把第1延伸裝置內的氛圍溫度,設淀 ,與實施例2同樣地進行,製造光學膜。 〔實施例7〕 除了使用後述之塗料2,使在第1延伸裝 裝置之延伸率,成爲MD方向的總延伸率及第 方向的總延伸率成爲表1所示之値的延伸率β 膜的搬送張力等之延伸條件以外,與實施例 ,製造光學膜。 10% »接著 ,第1延伸裝 伸率,成爲 延伸率成爲 張力等之延 :膜。Minolta Opto (manufacturing) and so on. Alternatively, a resin film such as a cyclic olefin resin, an acrylic resin, a polyester or a polycarbonate other than the cellulose ester film may be used. In this case, since the enthalpy is low in suitability, it is preferable to bond it to the polarizing plate through a suitable adhesive layer. As described above, the polarizing plate is used as a transparent protective film laminated on the surface side of at least one of the polarizing elements. In this case, when the optical film described above functions as a retardation film, the slow axis of the resin film is preferably arranged so as to be substantially parallel or orthogonal to the absorption axis of the polarizing element. Further, as a specific example of the above-mentioned polarizing element, for example, a polyvinyl alcohol-based polarizing film can be given. The polyvinyl alcohol-based polarizing film may be one in which iodine is dyed on a polyvinyl alcohol-based film and dyed with a dichroic dye. As the polyvinyl alcohol film, a modified polyvinyl alcohol film which is denatured with ethylene is preferably used. The polarizing element ' can be obtained, for example, as follows. First, an aqueous solution is used for film formation. The obtained polyvinyl alcohol-based film is dyed after being uniaxially stretched, or uniaxially stretched after dyeing. Next, it is preferred to apply a durability treatment to the boron compound. The film thickness of the polarizing element is preferably 5 to 40 μm, more preferably 5 to 30 μm, and most preferably 5 to 20 μm. On the surface of the polarizing element, the field of the cellulose ester-based resin film is preferably bonded by a water-based adhesive which is a basic alkali metal hydroxide or the like as a main component. Further, in the case of a resin film other than the cellulose ester resin film, it is preferable to bond the film to a polarizing plate through a suitable adhesive layer. The polarizing plate as described above is used as a transparent protective film, and the optical film of the present embodiment is an optical film excellent in transparency, moisture resistance, and processability by using the optical film of the present embodiment. Therefore, for example, a polarizing plate suitable for use in a screen-type liquid crystal display device can be obtained. Specifically, even if it is a polarizing plate for a liquid crystal display device having a large screen, deformation or the like is caused. Further, since a processed optical film is used as the transparent protective film, the use of a large film suppresses the occurrence of damage. (Liquid crystal display device) The polarizing plate including the optical film can be used as a polarizing plate provided in a liquid device, and a liquid crystal display device can be used, for example, a liquid crystal cell and a liquid crystal cell are trapped. A polarizer. Next, as the polarizing plate to which the two polarizing plates are placed, the polarizing plate can be used. In addition, when a liquid crystal cell is filled with a liquid crystal material between the electrodes, a liquid crystal is applied to the electrode, and the liquid crystal is aligned, so that the amount of transmitted light is suppressed, and the liquid crystal is used as a transparent protective film for a polarizing plate. The optical film according to the present aspect is provided with the optical film, and is an optical film excellent in transparency, heat-resistant moisture, and workability. Therefore, even if it is a large screen, it is possible to provide an optical film disposed in the image display region. A liquid crystal display device that is suppressed. Further, since the optical film is applied to the liquid crystal display device which is suitable for a large screen, the liquid crystal display device having a large screen is prevented from being damaged during the production. In the above, the embodiment of the present invention is described in detail, but the heat resistance is large, and the hygroscopicity is good, and the arrangement is less than that of the pair of liquid display devices. The shape of the machine is very large in size and can be described in the above-mentioned -44 - 201213098. All the embodiments are merely illustrative, and the invention is not limited to these types. Numerous modifications not illustrated are to be construed as being presumed without departing from the scope of the invention. [Examples] Hereinafter, the present invention will be specifically described by way of Examples, but the present invention is not limited thereto. [Example 1] (Acrylic resin) The acrylic resin was prepared as follows. First, in the reactor, 5 parts by mass of methyl acrylate, 95 parts by mass of methyl methacrylate, 1.2 parts by mass of t-dodecyl mercaptan, 2, 2'-azoisobutyronitrile 0.4 parts by mass, while stirring, the temperature of the liquid in the reactor was raised to 70 °C. Thereafter, it was maintained at 70 ° C while stirring for 1 80 minutes. Thereafter, the liquid in the reactor is cooled in accordance with a usual method, and thereafter, the solid component is precipitated from the cooled liquid. Next, the precipitated solid component was washed with water and then dried. By doing so, a beaded copolymer can be obtained. Further, the obtained copolymer had a polymerization ratio of 97% and a weight average molecular weight of 300,000. Next, the obtained copolymer was blended with NaOCH3 as an additive in an amount of 0.2% by mass. The complex was placed in a 2-axis extruder (manufactured by Sakamoto Steel Co., Ltd., ^30, 1^/〇 = 44.5), and the hopper portion of the 2-axis-45-201213098 extruder was used to make nitrogen. The mixture was rinsed at a rate of 10 L/min, and the auger was rotated at a number of 100 rpm, and the amount of the raw material (complex) supplied was 5 kg/hr. By doing so, a resin in the form of a tablet can be obtained. Next, the obtained ingot was vacuum dried at 80 ° C for 8 hours. Thus, an acrylic resin can be obtained. Further, the obtained acrylic resin is one in which the above complex is subjected to intramolecular cyclization. Further, the obtained acrylic resin had a weight average molecular weight of 300,000 and a glass transition temperature (Tg) of 130 °C. Further, the weight average molecular weight herein is measured by a GPC 'gel permeation chromatography, and the Tg is measured by a differential scanning calorimeter (D S C ). (Preparation of Coating Material 1) First, 40 parts by mass of methylene chloride and a mixed solvent of methanol and n-butanol (methanol: n-butanol (mass ratio) = 9:1) were dissolved in 40 parts by mass. 'As an acrylic resin, 70 parts by mass of the acrylic resin produced by the above-mentioned production method was added, and cellulose acetate propionate resin was added as a cellulose ester-based resin (the total substitution degree of the thiol group was 2.75, and the degree of substitution of the thiol group was 0.19). 'Propanyl substitution degree: 2.56, Mw: 200000) 30 parts by mass. In other words, the content ratio of the acrylic resin to the total amount of the acrylic resin and the cellulose ester resin (acrylic resin/acrylic resin + cellulose ester resin: A mass percent) , is 70 mass%. Then, after the liquid temperature was raised to 8 〇, the mixture was stirred for 3 hours. By doing so, a resin liquid can be obtained. Thereafter, the stirring was terminated and the temperature was lowered to 43 C. Then, the obtained resin solution was filtered by a filter paper having a furnace accuracy of -46 - 201213098 0.0 0 5 m, and the bubble in the resin solution was defoamed by leaving the filtered resin solution overnight. The resin solution thus obtained was used as a coating material to produce an optical film as follows. (Manufacture of optical film) First, the temperature of the obtained coating material was adjusted to 35 °C to adjust the temperature of the endless belt support to 25 °C. Next, using the optical film manufacturing apparatus shown in Fig. 1, an endless cylindrical support body composed of a stainless steel cylinder made of stainless steel and honed to a super-mirror surface by a casting die was cast to a conveying speed of 60 m/min. . As a result, a web is formed on the endless cylindrical support body, and dried and transported. Next, the web is peeled off from the endless cylinder support into a film. Thereafter, the peeled film is extended in the MD direction by the first stretching means, and extends in the TD direction by the second stretching means. Next, both ends of the film were cut and removed by a cutting device. Thereafter, the film in which both end portions are removed is extended in the MD direction by the third stretching means. Next, an optical film wound into a roll shape was obtained by winding the film to a length of 8000 m. The obtained film had a width of 2300 mm > a thickness of 40 μm. In the above-described production, the elongation of the first stretching device and the third stretching device is adjusted so as to exhibit the elongation shown in Table 1, and the stretching conditions such as the conveying tension of the film are adjusted. Specifically, the total elongation (first elongation) of the first stretching device and the elongation (third elongation) of the third stretching device (total elongation in the MD direction) and relative to the MD The ratio of the first elongation of the total elongation in the direction (the total elongation in the first elongation/MD direction) is the elongation of 値 shown in Table 1, and the transfer of the film is adjusted to -47-201213098. Extended conditions. In the elongation rate of the second extension device, the temperature of the conveyance roller in the first extension device is set to 35 °C, and the temperature of the conveyance roller is not particularly controlled. [Examples 2 to 4 and Comparative Examples 1 to 4] In addition to the total elongation in the MD direction of the first stretching device and the third stretching device, and the extension of 値 shown in Table 1 of the first elongation/MD direction In the same manner as in the first embodiment, the light was produced in the same manner as in the first embodiment, and the light was produced in the same manner as in the example 1 except that the temperature of the conveyance roller in the first extension device was changed. , manufacturing optical film. [Example 6] An optical film was produced in the same manner as in Example 2 except that the atmosphere temperature in the first stretching device was set. [Example 7] The elongation of the first stretching device, the total elongation in the MD direction, and the total elongation in the first direction were made into the elongation β film of the crucible shown in Table 1, except that the coating material 2 described later was used. An optical film was produced in the same manner as in the examples except for the extension conditions such as the conveyance tension. 10% » Next, the first extensional elongation becomes the extension of the elongation to the tension: film.
設定爲-1 5 °C 爲60°C以外 置及第3延伸 1延伸率/MD J方式,變更 1同樣地進行 -48- 201213098 (塗料2的調製) 除了作爲丙烯酸系樹脂,替代使用70質量份而改用3〇 質量份之藉前述製造方法製造的丙烯酸樹脂,作爲纖維素 酯系樹脂,替代使用30質量份而改用70質量份醋酸两酸纖 維素系樹脂(醯基總置換度:2.75,乙醯基置換度:〇.19 ,丙醯基置換度:2.56,Mw : 200000)以外,以與塗料j 相同的條件來製造。又’此塗料之A質量百分比(丙烯酸 系樹脂/丙烯酸系樹脂+纖維素酯系樹脂),爲30質量百 分比。 〔實施例8〕 除了使用後述之塗料3,使在第1延伸裝置及第3延伸 裝置之延伸率,成爲MD方向的總延伸率及第1延伸率/MD 方向的總延伸率成爲表1所示之値的延伸率的方式,變更 膜的搬送張力等之延伸條件以外,與實施例1同樣地進行 ,製造光學膜。 (塗料3的調製) 除了作爲丙烯酸系樹脂,替代使用70質量份而改用95 質量份之藉前述製造方法製造的丙烯酸樹脂,作爲纖維素 酯系樹脂’替代使用30質量份而改用5質量份醋酸丙酸纖 維素系樹脂(醯基總置換度·· 2.75,乙醯基置換度·· 0.19 ,丙醯基置換度:2.56,Mw : 200000)以外,以與塗料1 -49- 201213098 相同的條件來製造。又’此塗料之A質量百分比(丙烯酸 系樹脂/丙烯酸系樹脂+纖維素酯系樹脂),爲95質量百 分比。 〔比較例5〕 除了使用後述之塗料4,使在第1延伸裝置及第3延伸 裝置之延伸率,成爲MD方向的總延伸率及第1延伸率/MD 方向的總延伸率成爲表1所示之値的延伸率的方式,變更 膜的搬送張力等之延伸條件以外,與實施例1同樣地進行 ,製造光學膜。 (塗料4的調製) 除了作爲丙烯酸系樹脂,替代使用70質量份而改用 100質量份之藉前述製造方法製造的丙烯酸樹脂,不含纖 維素酯系樹脂以外,以與塗料1相同的條件來製造。又, 此塗料之A質量百分比(丙烯酸系樹脂/丙烯酸系樹脂+纖 維素酯系樹脂),爲100質量百分比。 〔比較例6〕 除了使用後述之塗料5,使在第1延伸裝置及第3延伸 裝置之延伸率,成爲MD方向的總延伸率及第1延伸率/MD 方向的總延伸率成爲表1所示之値的延伸率的方式,變更 膜的搬送張力等之延伸條件以外,與實施例1同樣地進行 ,製造光學膜》 -50- 201213098 (塗料5的調製) 除了作爲丙烯酸系樹脂,替代使用70質量份而改用20 質量份之藉前述製造方法製造的丙烯酸樹脂,作爲纖維素 酯系樹脂,替代使用3 0質量份而改用8 0質量份醋酸丙酸纖 維素系樹脂(醯基總置換度:2.75,乙醯基置換度:0.19 ,丙醯基置換度:2.56,Mw : 200000)以外,以與塗料1 相同的條件來製造。又,此塗料之A質量百分比(丙烯酸 系樹脂/丙烯酸系樹脂+纖維素酯系樹脂),爲20質量百 分比。 包含以上之實驗數據,整理於表1。又,沒有特別控 制在第1延伸裝置之搬送輥的表面溫度的場合,顯示「_」 -51 - 201213098 【1巡 «1 ι|Β 濉缃 1 LD ^― 1 1 1 酗 11„〇 濉碱 坩忉 8 LO CO m c〇 褂 ll 1沪 2 LO 00 to 〇0 〇 Τ— LO CO 00 MD方向之 總延伸率 (%) 〇 〇 8 〇 塗料 A(質量%) 〇 LO CD Ο 〇 種類 塗料1 塗料2 塗料3 塗料1 塗料4 塗料5 實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 實施例7 |實施例8 比較例1 1比較例2 1比較例3 比較例4 比較例5 比較例6 -52- 201213098 實施例1〜8以及比較例1〜ό係如下述般進行評估。 (模糊度(haze)) 首先,依照n S K 7 1 3 6標準來測定所得到的光學膜之模 糊度。具體而言,使用模糊度計(日本電色工業(股)製 造之NDH2000型)來進行測定。接著’測得的模糊度若爲 0.1以下,評估爲「◎」’超過〇·1而在〇.3以下的話’評估 爲「〇j ,超過〇. 3的話,評估爲「X」。 (裁斷性) . 使用(股)東洋精機製作所製造的輕荷重拉裂試驗機 ,拉裂所得到的光學膜,以目視確認拉裂面等。此時,拉 裂面非常平滑,直行狀裂開,於拉裂面未確認到切粉的發 生時,評估爲「◎」,雖然直行狀裂開,但於拉裂面確認 到有切粉發生的話,評估爲「〇」,拉裂面確認發生毛邊 ,或是未直行狀地被撕裂,或是拉裂面發生多量的切粉的 話,評估爲「X」。 (平面性) 首先,由所得到的光學膜(寬幅2300mm ),於膜的 長邊方向(搬送方向)上切取2000mm之長度。由與膜的 表面構成3 0度角的位置目視觀察切取的膜。接著,膜上確 認不存在皺紋的話,評估爲「〇」,雖確認存在皺紋,但 -53- 201213098 爲可作爲光學膜使用的程度之皺紋(不會令人在意的程度 之皴紋)的場合,評估爲「△」,確認要做爲光學膜使用 有困難的場合,評估爲「X」。 以下,把評估結果顯示於表2。 【表2】 模糊度 裁斷性 平面性 實施例1 0.3 〇 ◎ 〇 實施例2 0.2 〇 ◎ 〇 實施例3 0.2 〇 〇 〇 實施例4 0.2 〇 〇 〇 實施例5 0.1 ◎ ◎ 〇 實施例6 0.3 〇 〇 〇 實施例7 0.2 〇 〇 〇 實施例8 0.3 〇 〇 〇 比較例1 0.8 X ◎ 〇 比較例2 0.2 〇 X 〇 比較例3 0.2 〇 ◎ X 比較例4 0.2 〇 X 〇 比較例5 0.2 〇 X 〇 比較例6 0.5 X X 「〇 由表1及表2可知’作爲塗料,使用以95: 5〜30: 70 之質量比(丙烯酸系樹脂的含有量A爲3〇〜95質量百分比 )含有丙烯酸系樹脂與纖維素酯系樹脂之樹脂溶液,在 MD方向的總延伸率,爲a/3+i〇〜a/5+4〇,第1延伸率對 MD方向總延伸率的比率爲7〇〜95%的場合(實施例1〜8 -54 - 201213098 ),比起未滿足任一條件的場合(比較例1〜6 ),都提高 了耐濕性或耐熱性等,所以即使使丙烯酸系樹脂含有於纖 維素酯系樹脂,也可以製造模糊度(haze )等之透明性、 裁斷性等加工性以及平面性都優異的光學膜。 本說明書,雖如前述揭示種種型態之技術,但其中的 主要技術整理如下。 本發明之一態樣之光學膜之製造方法,特徵爲具備: 使以95 : 5〜30 : 70之質量比含有丙烯酸系樹脂與纖維素 酯系樹脂之樹脂溶液,流延於行走的支撐體上形成流延膜 之流延步驟,把前述流延膜由前述支撐體剝離爲膜的剝離 步驟,搬送被剝離的膜,同時延伸於前述膜之搬送方向的 第1延伸步驟,搬送藉由前述第1延伸步驟延伸的膜,同時 延伸於與前述膜之搬送方向垂直的方向上的第2延伸步驟 ’搬送藉由前述第2延伸步驟延伸的膜,同時裁斷垂直於 前述膜的搬送方向的方向之兩端部,除去被裁斷的端部之 裁斷步驟,搬送裁斷的端部被除去的膜,同時延伸於前述 膜的搬送方向之第3延伸步驟;前述第1延伸步驟之膜的延 伸率與前述第3延伸步驟之膜的延伸率的合計,在前述丙 烯酸系樹脂的含有率對前述丙烯酸系樹脂與前述纖維素酯 系樹脂的總量爲A質量百分比的場合,以百分比表示在A/3 + 10〜A/5 + 40的範圍內;前述第1延伸步驟之膜的延伸率 ,相對於前述第1延伸步驟之膜的延伸率與前述第3延伸步 驟之膜的延伸率的合計,爲70〜95%。 根據這樣的構成,可以提供即使爲了提高耐濕性或耐 -55- 201213098 熱性等,而讓丙烯酸系樹脂含有於纖維素酯系樹脂,也可 以製造出透明性、加工性及平面性優異的光學膜之光學膜 之製造方法。 此情形可推測是根據以下所述內容。 首先,前述膜的搬送方向的總延伸率,憶及,前述第 1延伸步驟之膜的延伸率與前述第3延伸步驟之膜的延伸率 之合計,在前述範圍內的話,應該可以抑制膜的白化的發 生,同時可提高膜強度。此情形,首先應該是在延伸不足 的場合,構成膜的樹脂的配向變得不充分的緣故。此外, 延伸太過十,應該是隨著構成膜的樹脂的種類,於樹脂的 配向程度產生差異,而該差異變大所致。亦即,前述範圍 ,在某個程度確保構成膜的丙烯酸系樹脂與纖維素酯系樹 脂之配向,同時使丙烯酸系樹脂與纖維素酯系樹脂之配向 的程度之差不會太大的範圍。 因而’應該是因爲藉由把前述膜之搬送方向的總延伸 率’規定於前述範圍內’而提高耐濕性或耐熱性等的緣故 ’即使讓丙烯酸系樹脂含有於纖維素酯系樹脂,也可以提 高透明性及加工性。 接著,前述第1延伸步驟之膜的延伸率,在前述範圍 內的話’應該可以維持所得到的膜的透明性或加工性於較 高的狀態,還提高平面性。這應該是前述第1延伸步驟之 膜的延伸率太低的話,前述第3延伸步驟之膜的延伸率會 變得太高’於前述第3延伸步驟時,有在膜之搬送方向( 長邊方向)形成延伸紋(縱皺紋)的傾向所致。此外,還 -56- 201213098 應該是若前述第1延伸步驟之膜的延伸率太高的話’前述 第3延伸步驟之膜的延伸率會變得太低’在第2延伸步驟形 成的,延伸於垂直於膜的搬送方向的方向(短邊方向)的 皺紋(橫皺紋),即使在第3延伸步驟延伸於搬送方向’ 也有無法充分除去的傾向。 因而,應該是使前述第1延伸步驟之膜的延伸率規定 於前述範圍內所得到的膜的透明性或加工性維持於較.高, 而可以使平面性提高。 由以上,即使爲了提高耐濕性或耐熱性等,而讓丙烯 酸系樹脂含有於纖維素酯系樹脂,也可以製造出透明性、 加工性及平面性優異的光學膜之光學膜。 此外,於前述光學膜之製造方法,在前述丙烯酸系樹 脂之含有率對前述丙烯酸系樹脂與前述纖維素酯系樹脂的 總量之比爲A質量百分比的場合,前述第1延伸步驟之膜的 延伸率與前述第3延伸步驟之膜的延伸率的合計,以百分 比來表示係在A/3+15〜A/5+30之範圍內爲較佳。 根據這樣的構成,可以製造透明性及加工性更爲優異 的光學膜。此情形,應該是前述範圍,在某個程度確保構 成膜的丙烯酸系樹脂與纖維素酯系樹脂之配向,同時使丙 烯酸系樹脂與纖維素酯系樹脂之配向的程度之差不會變得 太大的範圍。 此外,於前述光學膜之製造方法,前述第1延伸步驟 之膜的延伸率,相對於前述第1延伸步驟之膜的延伸率與 前述第3延伸步驟之膜的延伸率之合計,爲80〜95%者爲 -57- 201213098 較佳。 根據這樣的構成,可以製造平面性更爲優異的光學膜 。此應該是使前述第1延伸步驟之膜的延伸率規定於前述 範圍內所得到的膜的透明性或加工性維持於較高,而可以 使平面性更爲提高所致。 此外’於前述光學膜之製造方法,前述第1延伸步驟 之氛圍溫度,以5〜39 °C爲佳。 根據這樣的構成,可以更爲提高膜的強度,可以製造 加工性更爲優異的光學膜。此一情形,應該是在前述第1 延伸步驟,可以使構成膜的樹脂可更適切地進行配向所致 〇 此外,於前述光學膜之製造方法,前述第1延伸步驟 ,以使搬送輥接觸於藉由前述剝離步驟剝離的膜同時旋轉 的步驟,前述搬送輥的表面溫度爲-20〜0°C爲佳。 根據這樣的構成,可以更爲提高膜的強度,可以製造 加工性更爲優異的光學膜。此一情形,應該是在前述第1 延伸步驟,可以使構成膜的樹脂可更適切地進行配向所致 〇 此外,本發明之另一態樣,係藉由前述光學膜之製造 方法所得到的光學膜。 根據這樣的構成,可得爲了提高耐濕性或耐熱性等, 而讓丙烯酸系樹脂含有於纖維素酯系樹脂的光學膜,且係 透明性、加工性及平面性優異優異者。接著,於吸濕性或 加工性等優異,所以也可以容易地適用於大畫面化的液晶 -58- 201213098 顯示裝置用之偏光板之保護膜。此外,也可 所要的尺寸。 此外,本發明之另一態樣,係具備偏光 於前述偏光元件之至少一方的表面上之透明 板,其中前述透明保護膜是前述光學膜爲其 〇 根據這樣的構成,作爲偏光板的透明保 濕性、耐熱性、透明性、加工性及平面性優 所以例如可得適切於作爲大畫面化的液晶顯 偏光板。具體而言,即使是大畫面化的液晶 偏光板,也抑制吸濕導致之變形等。此外, 膜,使用加工性良好的光學膜,所以使用大 傷的發生。 此外,本發明之另一態樣,係具備液晶 前述液晶胞的方式被配置的2枚偏光板之液 其特徵爲:前述2枚偏光板之中至少一方’ 〇 根據這樣的構成,使用具備耐濕性、耐 、加工性及平面性優異的光學膜之偏光板’ 畫面化,也可以提供配置於影像顯示區域的 不良情形被抑制之液晶顯示裝置。具體而言 是大畫面化的液晶顯示裝置’也可以抑制配 區域的光學膜之吸濕導致變形的發生。此外 工性很好,所以即使是適用於大畫面化的液 以容易裁斷爲 元件、被配置 保護膜的偏光 特徵之偏光板 護膜,適用耐 異的光學膜, 示裝置使用的 顯示裝置用之 作爲透明保護 的膜也抑制損 胞 '及以挾住 晶顯示裝置, 係前述偏光板 熱性、透明性 所以即使是大 光學膜發生的 ,例如,即使 置於影像顯示 ,光學瞑的加 晶顯示裝置之 -59- 201213098 大尺寸的膜,於製造時也抑制了光學膜的損傷的發生’所 以可提供大畫面化的液晶顯示裝置。 〔產業上利用可能性〕 根據本發明,提供了即使爲了提高耐濕性或耐熱性等 ,而讓丙烯酸系樹脂含有於纖維素酯系樹脂,也可以製造 出透明性、加工性及平面性優異的光學膜之光學膜之製造 方法。此外,提供藉由前述光學膜之製造方法所得到的光 學膜、把前述光學膜作爲透明保護膜使用的偏光板、以及 具備前述偏光板之液晶顯示裝置。 【圖式簡單說明】 圖1係顯示相關於本發明之實施型態之根據溶液流延 製膜法之光學膜的製造裝置11的基本構成之槪略圖。 【主要元件符號說明】 12 :無端筒體支撐體 1 3 :流延模 1 4 :剝離輥 1 5 :第1延伸裝置 16 :第2延伸裝置 17 :裁斷裝置 18 :第3延伸裝置 1 9 :樹脂溶液(塗料) 20 :捲取裝置 -60-It is set to -1 5 °C to 60 °C and the third extension 1 elongation/MD J method, and change 1 to perform -48-201213098 (modification of coating 2). In addition to the acrylic resin, 70 mass is used instead. The acrylic resin produced by the above-mentioned production method is used in an amount of 3 parts by mass, and as a cellulose ester-based resin, 70 parts by mass of a cellulose acetate-based resin is used instead of 30 parts by mass. 2.75, acetonitrile substitution degree: 〇.19, acrylonitrile substitution degree: 2.56, Mw: 200000), and manufactured under the same conditions as the coating material j. Further, the A mass percentage (acrylic resin/acrylic resin + cellulose ester resin) of the coating was 30 mass%. [Example 8] The total elongation in the MD direction and the total elongation in the first elongation/MD direction in the elongation ratio of the first stretching device and the third stretching device were set as shown in Table 1 except that the coating material 3 to be described later was used. An optical film was produced in the same manner as in Example 1 except that the elongation of the film was changed, and the elongation of the film was changed. (Preparation of the coating material 3) In place of the acrylic resin, instead of using 70 parts by mass, 95 parts by mass of the acrylic resin produced by the above-described production method is used, and 30 parts by mass is used instead of the cellulose ester resin. The cellulose acetate propionate resin (the total substitution degree of thiol group 2.75, the substitution ratio of acetonitrile base · 0.19 , the substitution degree of propyl sulfhydryl: 2.56, Mw : 200000) is the same as that of the coating material 1 -49-201213098 The conditions to manufacture. Further, the A mass percentage (acrylic resin/acrylic resin + cellulose ester resin) of this coating was 95% by mass. [Comparative Example 5] The total elongation in the MD direction and the total elongation in the first elongation/MD direction in the elongation ratio of the first stretching device and the third stretching device were set as shown in Table 1 except that the coating material 4 to be described later was used. An optical film was produced in the same manner as in Example 1 except that the elongation of the film was changed, and the elongation of the film was changed. (Preparation of the coating material 4) The acrylic resin produced by the above-described production method is used instead of 70 parts by mass instead of the acrylic resin, and the same conditions as those of the coating material 1 are used except for the cellulose ester-based resin. Manufacturing. Further, the A mass percentage (acrylic resin/acrylic resin + cellulose ester resin) of the coating was 100% by mass. [Comparative Example 6] The total elongation in the MD direction and the total elongation in the first elongation/MD direction in the elongation ratio of the first stretching device and the third stretching device were set as shown in Table 1 except that the coating material 5 to be described later was used. In the same manner as in Example 1, except that the elongation of the film was changed, the optical film was produced in the same manner as in Example 1 except that the acrylic film was used instead of the acrylic resin. 70 parts by mass and 20 parts by mass of the acrylic resin produced by the above-mentioned production method, and as a cellulose ester-based resin, instead of using 30 parts by mass, 80 parts by mass of cellulose acetate propionate-based resin is used instead. The degree of substitution: 2.75, the substitution ratio of acetonitrile: 0.19, the degree of substitution of propyl thiol: 2.56, and Mw: 200000) were produced under the same conditions as those of the coating material 1. Further, the A mass percentage (acrylic resin/acrylic resin + cellulose ester resin) of the coating was 20 mass%. The above experimental data is included and compiled in Table 1. Further, when the surface temperature of the conveying roller of the first stretching device is not particularly controlled, "_" -51 - 201213098 is displayed. [1 巡«1 ι|Β 1 LD ^― 1 1 1 酗11„ 〇濉 alkali坩忉8 LO CO mc〇褂ll 1 Shanghai 2 LO 00 to 〇0 〇Τ—LO CO 00 Total elongation in MD direction (%) 〇〇8 〇Coating A (% by mass) 〇LO CD Ο 〇Type coating 1 Coating 2 Coating 3 Coating 1 Coating 4 Coating 5 Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 | Example 8 Comparative Example 1 1 Comparative Example 2 1 Comparative Example 3 Comparative Example 4 Comparison Example 5 Comparative Example 6 - 52 - 201213098 Examples 1 to 8 and Comparative Examples 1 to 1 were evaluated as follows. (Haze) First, the obtained optical was measured in accordance with the n SK 7 1 3 6 standard. Specifically, the ambiguity of the film is measured using a ambiguity meter (NDH2000 type manufactured by Nippon Denshoku Industries Co., Ltd.). Then, if the measured ambiguity is 0.1 or less, the evaluation is "◎". ·1 and if it is below 〇.3, the evaluation is "〇j, if it exceeds 〇. 3, the evaluation is "X".(Cutting) The optical film obtained by the Toyo Seiki Co., Ltd. was used to pull the obtained optical film, and the cracked surface was visually confirmed. At this time, the cracked surface was very smooth, and it was split in a straight line. When the occurrence of the cut powder was not confirmed on the cracked surface, it was evaluated as "◎", and although the straight crack was opened, it was confirmed that the cut powder occurred on the cracked surface. It is evaluated as "〇". If the cracked surface is confirmed to have a burr, or if it is not torn in a straight line, or if a large amount of cut powder is formed on the cracked surface, it is evaluated as "X". (Planarity) First, a length of 2000 mm was cut out from the obtained optical film (width 2300 mm) in the longitudinal direction (transport direction) of the film. The cut film was visually observed from a position which constituted a 30 degree angle with the surface of the film. Then, when it was confirmed that wrinkles were not observed on the film, it was evaluated as "〇", and it was confirmed that wrinkles were present, but -53-201213098 was a wrinkle (a crepe which is not noticeable) which can be used as an optical film. When the evaluation is "△", it is confirmed that it is difficult to use the optical film, and the evaluation is "X". The evaluation results are shown in Table 2 below. [Table 2] Fuzziness Cutting Planar Example 1 0.3 〇 ◎ Example 2 0.2 〇 ◎ Example 3 0.2 〇〇〇 Example 4 0.2 〇〇〇 Example 5 0.1 ◎ ◎ 〇 Example 6 0.3 〇 Example 7 0.2 〇〇〇 Example 8 0.3 〇〇〇 Comparative Example 1 0.8 X ◎ 〇 Comparative Example 2 0.2 〇X 〇 Comparative Example 3 0.2 〇 ◎ X Comparative Example 4 0.2 〇X 〇 Comparative Example 5 0.2 〇X 〇Comparative Example 6 0.5 XX "〇", as shown in Table 1 and Table 2, as a coating material, a mass ratio of 95:5 to 30:70 (the content A of the acrylic resin is 3 Å to 95% by mass) contains an acrylic resin. The total elongation in the MD direction of the resin solution of the resin and the cellulose ester resin is a/3+i〇~a/5+4〇, and the ratio of the first elongation to the total elongation in the MD direction is 7〇~ In the case of 95% (Examples 1 to 8 -54 - 201213098), moisture resistance, heat resistance, and the like were improved as compared with the case where none of the conditions were satisfied (Comparative Examples 1 to 6), so that even the acrylic resin was used. It is also contained in cellulose ester-based resin and can also produce transparency such as haze. An optical film excellent in workability and planarity such as cutting property. The present specification discloses the various types of techniques as described above, but the main techniques are as follows. The optical film manufacturing method of one aspect of the present invention is characterized by And a casting step of forming a casting film by casting a resin solution containing an acrylic resin and a cellulose ester resin in a mass ratio of 95:5 to 30:70 to form a cast film, and casting the film The peeling step of peeling the support into a film, transporting the peeled film, and extending in the first extending step of the film transporting direction, transporting the film extending by the first extending step, and extending to the film In the second extending step of the direction in which the conveying direction is perpendicular, the film extending in the second extending step is conveyed, and both ends in the direction perpendicular to the conveying direction of the film are cut, and the cutting step of the cut end portion is removed. a third extension step of transporting the removed film at the end of the cutting and extending in the transport direction of the film; and an elongation of the film in the first extending step and the third In the total of the elongation of the film in the stretching step, when the content of the acrylic resin is A mass% of the total amount of the acrylic resin and the cellulose ester resin, it is expressed as a percentage in A/3 + 10~ In the range of A/5 + 40, the elongation of the film in the first stretching step is 70 to 95 in total of the elongation of the film in the first stretching step and the elongation in the film in the third stretching step. According to such a configuration, it is possible to provide transparency, workability, and planarity even when the acrylic resin is contained in the cellulose ester resin in order to improve the moisture resistance or the heat resistance of -55 to 201213098. A method of producing an optical film of an optical film. This situation can be presumed to be based on the following. First, the total elongation of the film in the direction of transport, and the total elongation of the film in the first stretching step and the elongation of the film in the third extending step are within the above range, and it is possible to suppress the film. The occurrence of whitening can also increase the film strength. In this case, first, when the elongation is insufficient, the alignment of the resin constituting the film may be insufficient. Further, the extension is too large, and it should be caused by the difference in the degree of orientation of the resin depending on the kind of the resin constituting the film, and the difference becomes large. In other words, in the above range, the alignment of the acrylic resin constituting the film and the cellulose ester resin is ensured to some extent, and the difference in the degree of alignment between the acrylic resin and the cellulose ester resin is not too large. Therefore, 'the reason why the total elongation in the direction of transport of the film is 'defined within the above range' is to improve the moisture resistance, the heat resistance, etc., even if the acrylic resin is contained in the cellulose ester resin. It can improve transparency and processability. Then, when the elongation of the film in the first stretching step is within the above range, the transparency and workability of the obtained film should be maintained in a high state, and the planarity should be improved. When the elongation of the film in the first stretching step is too low, the elongation of the film in the third stretching step may become too high. In the third stretching step, there is a direction in which the film is conveyed (long side) The direction) is caused by the tendency to form an extended line (vertical wrinkles). Further, -56-201213098, if the elongation of the film in the first extension step is too high, the elongation of the film in the third extension step becomes too low, which is formed in the second extension step, and extends The wrinkles (transverse wrinkles) perpendicular to the direction of the film transport direction (the short side direction) tend to be insufficiently removed even if the third extending step extends in the transport direction '. Therefore, the transparency and workability of the film obtained by setting the elongation of the film in the first stretching step within the above range should be maintained at a relatively high level, and the planarity can be improved. In the above, the optical film of an optical film excellent in transparency, workability, and planarity can be produced by allowing the acrylic resin to be contained in the cellulose ester-based resin in order to improve moisture resistance, heat resistance, and the like. Further, in the method for producing an optical film, when the ratio of the content of the acrylic resin to the total amount of the acrylic resin and the cellulose ester resin is A mass%, the film of the first extending step The total of the elongation and the elongation of the film of the third stretching step is preferably expressed by a percentage in the range of A/3+15 to A/5+30. According to such a configuration, an optical film having more excellent transparency and workability can be produced. In this case, it should be in the above range, and the alignment between the acrylic resin constituting the film and the cellulose ester resin is ensured to some extent, and the difference in the degree of alignment between the acrylic resin and the cellulose ester resin does not become too large. Large range. Further, in the method for producing an optical film, the elongation of the film in the first stretching step is 80% in relation to the elongation of the film in the first stretching step and the elongation in the film in the third stretching step. 95% are -57- 201213098. According to such a configuration, an optical film having more excellent planarity can be produced. In this case, the transparency and workability of the film obtained by setting the elongation of the film in the first stretching step within the above range are maintained high, and the planarity can be further improved. Further, in the method for producing an optical film, the ambient temperature of the first extending step is preferably 5 to 39 °C. According to such a configuration, the strength of the film can be further enhanced, and an optical film having more excellent workability can be produced. In this case, in the first stretching step, the resin constituting the film can be more appropriately aligned. In the method for producing the optical film, the first stretching step is such that the conveying roller is in contact with the conveying roller. Preferably, the surface temperature of the transfer roller is -20 to 0 ° C in the step of simultaneously rotating the film peeled off by the peeling step. According to such a configuration, the strength of the film can be further enhanced, and an optical film having more excellent workability can be produced. In this case, in the first stretching step, the resin constituting the film can be more appropriately aligned. Further, another aspect of the present invention is obtained by the method for producing the optical film. Optical film. According to such a configuration, the acrylic resin is contained in the optical film of the cellulose ester resin in order to improve moisture resistance, heat resistance, and the like, and is excellent in transparency, workability, and planarity. Then, since it is excellent in hygroscopicity, workability, and the like, it can be easily applied to a protective film for a polarizing plate for a liquid crystal display device of a large screen. In addition, the desired size is also available. Further, another aspect of the present invention provides a transparent plate which is polarized on a surface of at least one of the polarizing elements, wherein the transparent protective film is a transparent film which is a polarizing plate according to such an optical film. For example, it is excellent in heat resistance, heat resistance, transparency, workability, and planarity, and it is suitable for a liquid crystal display polarizing plate which is large screen. Specifically, even in the case of a liquid crystal polarizing plate having a large screen, deformation due to moisture absorption or the like is suppressed. Further, since the film is made of an optical film having good workability, the occurrence of a large flaw is used. Further, another aspect of the present invention is a liquid of two polarizing plates in which liquid crystal cells are provided in a liquid crystal, and at least one of the two polarizing plates is configured to be resistant to such a configuration. The polarizing plate of the optical film excellent in wetness, resistance, workability, and planarity can be screened, and a liquid crystal display device in which the problem of placement in the image display region is suppressed can be provided. Specifically, the large-screen liquid crystal display device ′ can also suppress the occurrence of deformation due to moisture absorption of the optical film in the matching region. In addition, since it is excellent in workability, even if it is a polarizing plate film which is easy to cut into a component and a polarizing feature in which a protective film is disposed, it is suitable for a display device used for a display device. The transparent protective film also suppresses the damage and the crystal display device, and the polarizing plate is thermally and transparent, so that even if it is a large optical film, for example, even if it is placed on an image display, the optical germanium crystal display device -59-201213098 A large-sized film suppresses the occurrence of damage of the optical film at the time of manufacture, so that a liquid crystal display device with a large screen can be provided. [Industrial Applicability] According to the present invention, it is possible to produce transparency, workability, and planarity even when an acrylic resin is contained in a cellulose ester resin in order to improve moisture resistance, heat resistance, and the like. A method of producing an optical film of an optical film. Further, an optical film obtained by the method for producing an optical film, a polarizing plate using the optical film as a transparent protective film, and a liquid crystal display device including the polarizing plate are provided. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the basic configuration of an apparatus 11 for manufacturing an optical film according to a solution casting film forming method according to an embodiment of the present invention. [Description of main component symbols] 12: Endless cylinder support body 1 3 : Casting die 1 4 : Peeling roller 1 5 : 1st extension device 16 : 2nd extension device 17 : Cutting device 18 : 3rd extension device 1 9 : Resin solution (paint) 20 : coiling device -60-