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TW201204695A - Process for separating acetaldehyde from ethanol-containing mixtures - Google Patents

Process for separating acetaldehyde from ethanol-containing mixtures Download PDF

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Publication number
TW201204695A
TW201204695A TW100115921A TW100115921A TW201204695A TW 201204695 A TW201204695 A TW 201204695A TW 100115921 A TW100115921 A TW 100115921A TW 100115921 A TW100115921 A TW 100115921A TW 201204695 A TW201204695 A TW 201204695A
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TW
Taiwan
Prior art keywords
stream
weight
ethanol
acetic acid
acetaldehyde
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TW100115921A
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Chinese (zh)
Inventor
R Jay Warner
Heiko Weiner
Nathan Bower
Josefina T Chapman
Gerald Grusendorf
Radmila Jevtic
Victor J Johnston
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Celanese Int Corp
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Priority claimed from US12/852,269 external-priority patent/US8304586B2/en
Priority claimed from US13/078,754 external-priority patent/US8754267B2/en
Application filed by Celanese Int Corp filed Critical Celanese Int Corp
Publication of TW201204695A publication Critical patent/TW201204695A/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/132Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group
    • C07C29/136Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH
    • C07C29/147Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of carboxylic acids or derivatives thereof
    • C07C29/149Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of carboxylic acids or derivatives thereof with hydrogen or hydrogen-containing gases
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/74Separation; Purification; Use of additives, e.g. for stabilisation
    • C07C29/76Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment
    • C07C29/80Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment by distillation

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

Purifying and/or recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of crude ethanol mixture are employed to allow recovery of ethanol and remove impurities. In particular, light ends are separated in an acetaldehyde removal column operating at a pressure greater than atmospheric pressure to recover acetaldehyde that may be returned to the reactor and reduce acetaldehyde concentrations in an ethyl acetate stream.

Description

201204695 代號 說明 225 管路 五、本案:¾有化學式時,請揭示最能顯示發明特徵的化學式: 六、發明說明: 優先權主張 本發明申請案主張優先權基於2〇n年4月i日提出之美國專利申請案 第13/〇78,754號,2_年8月6日提出之美國專利申請案第丨細,269 號和2010年5月7日提出之美國專利暫時申請案第61/332,699號,立 整個内容和揭露在此納入參考。 ^ 【發明所屬之技術領域】 本發明-般涉朗錢和/顿化乙醇賴程,_是從乙齡離乙 其衍生物的劁鞀。 【先前技術】 =使關乙醇傳統生龄式是來自石化補,例如:石油、天然氣和 煤厌’從進料中間體’例如:合成氣或澱粉質原料或纖維素原料,例 賴'。傳統方法生產乙醇的原料來自石化原料,以及纖維素 二,I括乙稀之酸催化水合、甲醇同系化反應、直接醇合成和,,費把 i^rr_Tropsch synthesis)。不穩定性石化原料材料價格會引起以 i r產乙醇的成本波動,當原料材料價格的上涨時,會使得需 料以;ίί源來生產乙醇的需求更有所增加。澱粉原料以及纖維素原 抖,可經由發酵轉化成乙醇。紋,通常發岐用於消費性乙醇的^ 201204695 產該乙醇係作為燃料或消費者之用。此外,澱粉或纖維素原料的發酵 會和食物來源競爭,因而限制乙醇可用於工業生產的量。 ’左由燒k和/或其他羰基的化合物之還原生產乙醇已被廣泛研究,而各種 觸媒支標體和操作條件的組合也都在文獻中被提及。在烧酸,例如·· 醋酸,還原時會形成,或在其副反應也會形成,乙醇與其他化合物。這 二雜質會限制乙醇從這種反應混合物中之生產和回收。例如:在氫化反 應中,酯連同乙醇和/或水一起產出,形成共沸物(aze〇tr〇pe),而這共沸 物是很難分離的。此外,當轉化不完全時,未反應的酸會停留在乙醇粗 產物中’而它必須被移除以回收乙醇。 州專利號EP02060553描述碳氫化合物轉換成乙醇的製程,涉及到碳 氫化合物轉換成醋酸和氫化醋酸以成為乙醇。分離來自氫化反應器之物 流,以獲取乙醇流及醋酸/醋酸乙酯流,再將後者回收到氫化反應器。 然而,藉由從還原烷酸,如醋酸,和/或其他羰基化合物所獲得粗產物回 收乙醇之製程仍需要改進。 【發明内容】 在第一實施方式中,本發明是針對一種純化乙醇粗產物的製程,包括在 反應器中觸媒的存在下氫化醋酸,形成乙醇粗產物;分離至少一部分的 乙醇粗產物成為輕餾份流和乙醇產物流;並在蒸餾塔分離至少一部分輕 餾份流,以產生的塔頂餾出物,其包括乙醛和殘留物流,其包括醋酸乙 酯,而實質上不含乙醛及其衍生物。 在第二實施方式中,本發明是針對乙醇粗產物的純化製程,包括在反應 器中於觸媒的存在下氫化醋酸,形成乙醇粗產物;分離至少一部分的乙 醇粗產物成為輕館份流和乙醇產物流;和在蒸飽塔分離至少一部分的輕 顧份流,以產生塔頂顧出物’其包括乙酸,和殘留物流,其包括醋酸乙 酯,其中蒸餾塔在高於大氣壓力的壓力下操作。 5 201204695 【發明說明】 ί 2發明'步及到在觸媒的存在下氫化醋酸的氫化製程中回收所 r 朗是,本發明涉及從触為―財所產生的 、雜產物的回收和/或純化乙醇之方法。這個製程包括從粗乙醇混合物 I 分離乙咖收到反應製程中,較佳為回收到醋酸進 口 =纟1、發π或时到氫化反應11。返㈣乙料在氫化反應條件 :反,’ 4造更多的乙醇。本發明實施方式可有益於在產親模下回 收和/或純化乙醇。 在-貫施方式中,從來自乙醇粗產物之含醋酸乙醋流中分離乙路。這可 以使欲從製程中移除的主要部分醋酸乙s旨在整個分離製程中不會累積。 但是^目肢發現,即使乙链具有比醋酸⑽更低的彿點,具可檢出量 之乙^會與醋n起分離。如果沒有被理論賴束,乙酿可以形 成各種衍生物’而其具有比”自由”乙搭更高的彿點。這些乙酿衍生物可 包括’例如.縮搭類、水合物類,和半'缩賴。有些半·縮齡和乙酸水 合物衍生物是不穩定的化合物,因此,並不容易被察覺到,且會迅速 與”自由乙酿及其衍生物形式達到平衡。此外,這些化合物穩定性低, 可導致形成共祕,其抑繼些成分從製程流分離。當乙賴醋酸乙醋 何生流分離時’雜較高乙麟生物可触酸乙酯分離。醋酸乙醋分離 後,乙搭衍生物可分解為乙酸。對於大多數醋酸乙s旨的應用而言,最為 理想的狀況是⑽很少或沒有,因此需要額外的處理以消除乙搭。此 外,從系統中移除醋酸乙酯流中的乙醛衍生物,會降低整體乙醇生產 量0 本發明的貫施方式較佳為藉由在壓力高於大氣壓力下操作蒸餾塔,以抑 制或阻止乙雜生物無分離 如果沒有被理論所約束,相 信在更高的壓力下操作蒸餾塔會有利於乙醛衍生物轉化為乙醛。一般來 說,蒸餾塔可在有利於乙醛衍生物轉化為乙醛之壓力下操作。較佳為, 洛餾塔之壓力是從120千帕(kPa)至5,000千帕,例如,從200千帕至 4,500千帕’或從400千帕至3,000千帕。 201204695 第1圖是於醋酸氫化製程中乙醇的生產和回收之系統100示意圖。氫氣 101和醋酸102饋入反應器103,以生產粗產物1〇4。粗產物1〇4饋入分 離區而105產生乙醇產物流106和輕餾份流1〇7 ,其包括乙醛和醋酸乙 酯。輕餾份流107饋入蒸餾塔108,如乙醛移除蒸餾塔,以產生餾出物 流109,其包括乙醛,和殘留物流11〇,其包括醋酸乙酯。餾出物流ι〇9 中乙醛可返回到反應器1〇3。當轉換不完整時,分離區1〇5也可分離除 去未反應的醋酸111,和/或非可冷凝性氣體112。 分離區105冷凝來自反應器之乙醛及醋酸乙酯,並送入輕餾份流1〇7。 輕餾份流107可包括,例如,從10到9〇重量%,如從25至9〇重量% 或50至90重量%的醋酸乙酯,以及從i到25重量%,如從】至Μ重 量%或1至8重量%的乙醛。輕餾份流可能還包括乙醇和水一般人旦 低於30重量%。 又3里 蒸餾塔108較佳為在上述壓力’ 12〇千帕至5〇〇〇千帕下操作。餾出物流 109的溫度較佳為從6〇。(:至ii〇°c,例如,從7〇°c至1〇〇。(:或75〇c至 95°C。殘留物流110的溫度較佳為7〇c>c至115。〇,例如,8〇。匸 ll〇〇c 或 85°C 至 ll〇〇c。 乙醛主要是從蒸餾塔108移出而存於餾出物流1〇9中。在餾出物流中乙 搭遭度可能會有所不同’因此只要—大部分錢乎全部獻蒸鱗⑽ 的乙酸被移出而存於館出物流1G9即可。殘留物流UG,相=之; 該含有少量的⑽和㈣衍生物。在—實施方式中,於殘留物流 包括乙链衍生物之⑽濃度,是低於1 «%,例如,低於〇5重旦 % ’或低於G_1重^在殘留物流UG中的祕濃度,如里 可能會低於3重量% ’例如,低於2重量%,或低於丨重量% _佳去 為’在殘留物流110中乙搭和/或縮搭的含量低於可檢出量。因 明的製程中有利地形成包含幾乎所有乙酸的物流,而該乙駿係 二201204695 Code Description 225 Pipeline V. In this case: When there is a chemical formula, please disclose the chemical formula that best shows the characteristics of the invention: VI. Description of the invention: Priority claim The claim of the present invention is based on the April 2nd issue of 2〇n U.S. Patent Application Serial No. 13/78,754, U.S. Patent Application Serial No. 269, filed on Jan. 6, s. The entire content and disclosure are incorporated herein by reference. ^ [Technical Field to Be Invented by the Invention] The present invention is generally related to Langmu and/or ethanol, and _ is a bismuth from the age of B. [Prior Art] = The conventional ageing formula for ethanol is derived from petrochemical supplements, such as: petroleum, natural gas, and coal repellency from feed intermediates such as syngas or starchy feedstocks or cellulosic feedstocks, for example. The traditional method for producing ethanol is derived from petrochemical feedstocks, as well as cellulose II, ethylene-catalyzed hydration, methanol homologation, direct alcohol synthesis, and i^rr_Tropsch synthesis. The price of unstable petrochemical raw material materials will cause fluctuations in the cost of ethanol production. When the price of raw materials rises, the demand for the production of ethanol will increase. The starch material and the cellulose shake can be converted to ethanol via fermentation. Grain, usually used for consumer ethanol ^ 201204695 This ethanol is used as a fuel or consumer. In addition, fermentation of starch or cellulosic feedstocks competes with food sources, thereby limiting the amount of ethanol that can be used in industrial production. The production of ethanol by reduction of a compound burning k and/or other carbonyl groups has been extensively studied, and various combinations of catalyst support and operating conditions are also mentioned in the literature. In the case of burning acid, such as acetic acid, it will form during reduction, or in the side reaction, ethanol and other compounds. These two impurities limit the production and recovery of ethanol from this reaction mixture. For example, in a hydrogenation reaction, an ester is produced together with ethanol and/or water to form an azeotrope (aze〇tr〇pe) which is difficult to separate. In addition, when the conversion is incomplete, the unreacted acid will remain in the crude ethanol product' and it must be removed to recover the ethanol. State Patent No. EP02060553 describes a process for the conversion of hydrocarbons to ethanol involving the conversion of hydrocarbons to acetic acid and hydrogenated acetic acid to form ethanol. The stream from the hydrogenation reactor is separated to obtain an ethanol stream and an acetic acid/ethyl acetate stream which is then recovered to the hydrogenation reactor. However, the process for recovering ethanol from crude oils such as acetic acid, and/or other carbonyl compounds is still in need of improvement. SUMMARY OF THE INVENTION In a first embodiment, the present invention is directed to a process for purifying a crude ethanol product comprising hydrogenating acetic acid in the presence of a catalyst in a reactor to form a crude ethanol product; separating at least a portion of the crude ethanol product into a lighter a fraction stream and an ethanol product stream; and separating at least a portion of the light ends stream in the distillation column to produce an overhead stream comprising acetaldehyde and a residual stream comprising ethyl acetate without substantially acetaldehyde And its derivatives. In a second embodiment, the present invention is directed to a purification process for a crude ethanol product comprising hydrogenating acetic acid in the presence of a catalyst in a reactor to form a crude ethanol product; separating at least a portion of the crude ethanol product into a light library stream and An ethanol product stream; and separating at least a portion of the fractionation stream in the vaporization column to produce an overhead product comprising: acetic acid, and a residual stream comprising ethyl acetate, wherein the distillation column is at a pressure above atmospheric pressure Under the operation. 5 201204695 [Description of the Invention] ί 2Inventive's step-by-step recovery to hydrogenation of hydrogenated acetic acid in the presence of a catalyst. The present invention relates to the recovery and/or production of heterogeneous products from the touch. A method of purifying ethanol. This process involves the separation of the ethanol from the crude ethanol mixture I, in the reaction process, preferably recovery of acetic acid inlet = 纟 1, π or time to hydrogenation reaction 11. Return (four) B in the hydrogenation reaction conditions: reverse, '4 to make more ethanol. Embodiments of the invention may be beneficial for recovering and/or purifying ethanol under a production mold. In the continuous mode, the ethylene path is separated from the acetic acid-containing acetic acid stream from the crude ethanol product. This allows the main portion of the acetic acid s to be removed from the process to be dispensed without accumulation throughout the separation process. However, it was found that even if the ethyl chain had a lower point than acetic acid (10), the detectable amount would be separated from the vinegar. If it is not under the theory, it can form various derivatives, and it has a higher point than the "free". These ethylene derivatives may include, for example, condensed, hydrated, and semi-reduced. Some semi-aged and acetic acid hydrate derivatives are unstable compounds and, therefore, are not readily detectable and quickly balance with the free form and the form of their derivatives. In addition, these compounds have low stability. It can lead to the formation of co-mystery, which inhibits the separation of some components from the process stream. When the ethyl acetate vinegar is separated from the raw stream, the heterozygous Ethylamine can be separated from the ethyl ester. After the separation of the ethyl acetate, the ethylene derivative can be Decomposes to acetic acid. For most applications of acetic acid, the most desirable condition is (10) little or no, so additional processing is required to eliminate the addition. In addition, the ethyl acetate stream is removed from the system. The acetaldehyde derivative will reduce the overall ethanol production. The present invention is preferably practiced by operating the distillation column at a pressure higher than atmospheric pressure to inhibit or prevent the separation of the ethylene organism without being bound by theory. It is believed that operating the distillation column at a higher pressure will facilitate the conversion of the acetaldehyde derivative to acetaldehyde. In general, the distillation column can operate under the pressure of converting the acetaldehyde derivative into acetaldehyde. Preferably, the pressure of the phreatic column is from 120 kilopascals (kPa) to 5,000 kPa, for example, from 200 kPa to 4,500 kPa' or from 400 kPa to 3,000 kPa. 201204695 Figure 1 is A schematic diagram of a system 100 for the production and recovery of ethanol in a hydrogenation process. Hydrogen 101 and acetic acid 102 are fed to reactor 103 to produce a crude product 1〇4. The crude product 1〇4 is fed to the separation zone and 105 produces an ethanol product stream 106 and The light ends stream 1〇7, which comprises acetaldehyde and ethyl acetate. The light fraction stream 107 is fed to a distillation column 108, such as an acetaldehyde removal distillation column, to produce a distillate stream 109 comprising acetaldehyde, and a residue. The stream 11〇, which comprises ethyl acetate. The acetaldehyde in the distillate stream ι〇9 can be returned to the reactor 1〇3. When the conversion is incomplete, the separation zone 1〇5 can also be separated to remove unreacted acetic acid 111, and / or non-condensable gas 112. Separation zone 105 condenses acetaldehyde and ethyl acetate from the reactor and is sent to light ends stream 1 〇 7. Light stream stream 107 may comprise, for example, from 10 to 9 Torr. % by weight, such as from 25 to 9 % by weight or 50 to 90% by weight of ethyl acetate, and from i to 25% by weight, as from Μ% by weight or 1 to 8% by weight of acetaldehyde. The light fraction stream may further comprise ethanol and water, generally less than 30% by weight. Further 3 liters of distillation column 108 is preferably at the above pressure '12 〇 kPa to 5 The operation of the distillate stream 109 is preferably from 6 Torr. (: to ii 〇 °c, for example, from 7 〇 ° c to 1 〇〇. (: or 75 〇 c to 95 ° C. The temperature of the residual stream 110 is preferably from 7 〇 c > c to 115. 〇, for example, 8 〇 匸 〇〇 〇〇 c or 85 ° C to ll 〇〇 c. The acetaldehyde is mainly removed from the distillation column 108 It is stored in the distillate stream 1〇9. The degree of the ethylene in the distillate stream may vary. So, as long as most of the acetic acid of the steamed scale (10) is removed, it can be stored in the 1G9. . Residue stream UG, phase =; this contains a small amount of (10) and (d) derivatives. In an embodiment, the concentration of the residual stream comprising the (10) derivative of the ethyl chain derivative is less than 1 «%, for example, less than 〇5 wt%, or less than the concentration of G_1 in the residual stream UG. If it may be less than 3% by weight 'for example, less than 2% by weight, or less than 丨% by weight _ good to be 'in the residual stream 110, the amount of ethylene and/or shrinkage is lower than the detectable amount. In the process of the invention, a stream containing almost all of the acetic acid is advantageously formed, and the

增加乙醇生產。這個製程时乙經,料還提供醋酸乙g旨清除济,盆勺 含低量的乙醛或沒有乙醛,故使得該清除流也適合於其他用途。L ’、G 201204695 ㈣程可用於任何使用醋酸氫化之乙醇生產。物料、觸媒、反應 條件及为離製程將進一步加以福述如下。 祕本發製㈣原料,醋酸和氫氣,可來自任何合刺來源包括天然 孔、石油、煤反、生物料等等。擧例而言,可通過甲醇幾基化、乙駿氧 化、乙稀氧化、氧化發酵、厭氧發酵等來生產醋酸。適合於生產醋酸之 甲醇幾基化製程介紹於美國專利號7,208,624、7,115,772、7〇〇5 541、 6,657,078 ^ 6,627,770 ^ 6,143,930 . 5,599,976 ^ 5,144,068 ^ 5,026,^908 ^ 5,001,259和4,994,608 ’其全部揭露在此納入參考。可選擇地,乙醇之 生產可和這些曱醇羰基化製程整合。 由於石油和天職傭忽起忽落,㈣從制碳源來生產醋酸和 體例如曱醇和-氧化碳,的方法,已引起越來越大的興趣。特別是, 在‘當石油價格比天然氣較高時,利用由任何合適的碳源所街生的合成氣 (“syn gas”)纟生產醋酸就可能會成為有利。例如:美國專利第 6,232,352號揭露改裝甲醇廠以生產醋酸的方法,在此可納人做為參考。 ,過改裝甲醇廠,可顯著減少或大部分消除新醋酸廠產生—氧化碳的所 需的大型資本成本。由曱醇合成循環轉出全部或部分合成氣,並提供回 收-氧化碳之分料元,雜制於生產醋酸。_似的方式,用於 化步驟的氫氣可由合成氣來提供。 在-些實;方式中,上面描述的醋氫化製程中部分或所有的原料可部 分或全部衍生自合成氣。例如:醋酸可由曱醇和—氧化碳形成,它們都 可來^合成氣。可⑽φ部分氧化重整或蒸氣重絲軸合錢,而— ,化碳則可從合錄絲。隨地,餘統麟形紅軸產物的氮 氣’可自合成氣分離。相應地,合成氣也可來自不同的碳源。碳源,例 如·可以選自包含天然氣、原油、石油、煤炭、生物料及其組合之群 組。合成氣或氫氣也可源自生物衍生之曱烷氣體,該生物衍生之甲烷 體可由垃圾填埋場或農業廢棄物產生。 凡、 在另一實施方式中,用於氫化步驟之醋酸可能是從生物料發酵形成。發 酵製程中較佳為制產醋性製程或藉由同㈣性微生物使糖發酵產生^ 201204695 酸,以及如果有的話也產生很少量的作為副產物之二氧化碳。發酵掣 程的碳效率較佳為高於70%、高於80%或高於9〇%,而傳統的酵母製 程通常碳效率約67%。可選擇地,用於發酵製程的微生物為一菌屬 (Genus)選自包含梭狀芽孢桿菌、乳酸桿菌、摩雷拉梭狀芽孢桿菌 (Moorella)、嗜熱性嫌氣性細菌' 丙酸菌、丙酸梭狀芽孢桿菌、革蘭 氏陰性厭氧菌和絲桿菌之群組,以及特別是,選自包含蘋果酸梭菌、酪 酸梭菌、摩雷拉嗜熱性梭菌(Moorella th_oacetica)、奇韋嗜熱性^ 氣性細菌(Thermoanaero-bacter kivui)、德布魯基乳酸菌、丙酸細菌、 丙酸螺旋g、蘇辛尼克厭氧菌、乳酸_桿菌和_葡聚輯桿菌之群 組。在這個製程中可選擇性地氣化全部或部分來自生物料未發酵的殘留 物,例如:木脂素(Lignans),以形成氫氣,其氫氣可用在本發明之氫 化步驟。形成醋酸之典型發酵製程揭露於美國專利號 6,吸⑽、W4,6〇3、7,5G7,562、7,351,559、7鄭,865 和 7,888,082 ’其全部内谷在此納入參考。另見美國專利申請公開案$ 2008/0193989和2009/0281354 ,其全部内容在此納入參考。 ”儿 生物料例如包括但不限於農業廢棄物、森林產物、草及其它纖維素材 料L木材採伐殘留物、軟木片、硬木片、樹枝、樹樁、樹葉、樹皮、鋸 木屑、不合格紙漿、玉米、玉米秸桿、小麥秸稈、稻草、甘蔗殘留物、 =枝稷、芒草、動物糞便'城市垃圾、城市生活污水、商業廢物、葡萄 才干、杏仁殼、核桃殼、椰子殼、咖啡殘留物、草顆粒、草球 '木球、紙 板三紙張、塑料和布料。參見,例如美國專利第7,884,253號,其全部 内谷在此納入參考。另—生物料源是黑液,一種深色濃稍的賴,其為 木材轉化成魏㈣卡夫餘(Kraft prceess)之副產物,該纟緣可烘乾形 成紙張。黑液是木質素殘留物、半纖維素和無機化學品的水溶液。 美國再發證專利迎7號,在此也納入參考,其提供藉由炭素材料,例 如·石油、煤炭、天然氣和生物料轉化生產甲醇之方法。這個製程包括 固,和/或液體炭素材料之氫化氣化(Hydr〇gasificati〇n)獲取製程氣, ”藉由額外天然氣進行*氣熱解而形成合成氣。合成氣轉化為甲醇,而 201204695 =甲醇,.歪&化可得醋酸。該方法也同樣產生氫氣,其如上所述可用於本 ^月a美國專利第mm!號,其中揭示廢棄生物料通過氣化轉化成 合成,的製程’和美國專利第_5,754號揭示了含氫氣體組成物,例 如包含氫氣和—氧化碳之合成氣,之製法,其全部内容在此納入參考。 饋入氫化反應器的醋酸進料也可包括其他羧酸及酸酐,以及乙醛和丙 =。較佳者為,合適的醋酸進料流包括由—種或更多的化合物選自醋 酉文@0酐、乙醛醋酸乙酯及其混合物之群組。這些其他的化合物也可在 本發明製程巾氫化。在—些實施方式巾,舰,例如丙酸或其酸酐,的 存在也許會有利於生產丙醇。水也可存在於醋酸進料中。 另外’也可直接採取來自甲賴化單元之蒸氣形式的醋酸以做為粗產 物’例如:美國專利第6,657,〇78號所描述,其全部内容在此納入參 考例如+且蒸氣產物可直接饋入本發明乙醇合成反應區,而不需要冷 凝醋酸和輕餾份或移除水,因而可節約整體處理成本。 醋酸可在反應溫度巾紐,而紐後触可隨著氫氣在未_,或氫氣 可以相對賴載體氣體,例如:氮氣、統、氦氣、二氧化碳等來稀 釋’再-起饋入。為了使反應在氣相中操作,應控制系統中溫度使得溫 度不低於醋酸之露點(DewpGint卜在—實施方式巾,醋酸可在特定壓 力下醋酸之2點紐,紐紐㈣酸可進—步加熱到反應器入口溫 度。在另-實施方式巾,醋酸藉由通過氫氣、循環氣、另—合適的氣體 或其混合物’在倾Sf_點之溫度下轉移成紐狀態,從而醋酸蒸氣 可加濕(humidifymg)載體氣體,之後再加熱混合氣體到反應器入口溫 度。較佳者為,在溫度等於或低於125t,使氫氣和/或回收氣體通過醋 酸’將醋酸轉移到蒸氣狀態’之後再加熱合併後氣體流到反應器入口溫 度。 一些醋酸氫化形成乙醇製程的實施方式還可使用多種配置,該配置包括 固定床反應器或流化床反應器。在本發明的許多實施方式中,可以使用 “絕熱’’反應S。在這些使用“絕熱”反應||的實施方式中,幾乎沒有或根 本沒有必要在反舰通人⑽管道倾量之添加或移除。在其它實施方 201204695 式中,可以使用徑向流動反應器或反應器組,或可以使用一系列的反應 器’其具或不具熱交換、淬火或引進更多的進料。另外,可以使用具有 傳熱介質之管殼式反應器。在許多情況下,反應區可安置在一個容器, 或一系列的容器’其中再介入熱交換器。 在優選的實施方式中’觸媒用於固定床反應器中,例如呈管道或管形狀 之反應器,其中反應物通常以蒸氣的形式來傳遞或通過觸媒。也可以採 用其他反應器,例如流化床反應器或奔放床反應器❶在某些情況下,氫 化觸媒可同時配用惰性物料,以調節反應物流通過觸媒床之壓降和反應 物與觸媒顆粒的接觸時間。 氫化反應可以在液相或氣相中進行。較佳者為在下列情況下進行氣相反 應。反應溫度可介於125。(:至35(TC,例如,從200。(:至325°C,從 225t至300。(:左右’或從25〇u 3〇(rc。壓力範圍從1〇千帕㈣)至 3,000千帕’例如,從5G千帕至2,刻千帕,或從千帕至^00千 帕。反應物饋入反應器的"蒸氣每小時空間速度”(GHsv)可為大於 500/小時—,例如’大於!,_/小時,大於2,5小時,甚至大於&圖/小 時。就範圍而言’ GHSV可以從50/小時至50,0⑻/小時,例如,從寶 小時至3_)/小時’從丨澤小時至1G,_小時,或⑽ 6.500M、B# 〇 克服在所選蒸氣每小時空間速度(GH寧過催 錄的壓降之壓力下進行,_沒有禁用較高的壓力,但不 向空間速度,例如,5,000/小時或6 5〇〇/小 。二 相當大的壓降。 «過反應骑可能會遇到 雖然每摩爾醋酸反應絲兩摩爾狀,以 在進料流中氫氣對醋酸之_比可能會有所不同,從約但是^際 100 ’例如,從50 : 1至1 : 50,從20 :丄至j : 2,忐".1至 ;:Μ為氫氣對醋酸之摩爾比大於2 : i,例如:大二足;2或=: 11 201204695 接觸或滯留時間也會有很大的不同,取決於醋酸量、觸媒、反應器、溫 度和壓力等變數。典型的接觸時間範圍從不到i秒,到幾個小時以上凰 若使用固定床以外的觸媒系統,至少對氣相反應而言,其優選接觸時間 為在至少約0.1秒和100秒之間,例如,從〇 3至80秒或〇 4至3〇秒。 醋酸氫化形成乙醇較佳為在氫化觸媒的存在下進行。合適的氫化觸^包 括金屬觸媒,其包含第一金屬和任意的一種或一種以上的第二金屬,第 三金屬或任意的幾種其他金屬,隨意承載於觸媒支撐體上。第一金屬和 隨意的第二金屬和第三金屬選自包含元素週期表ffi,ΠΒ,ΙΠΒ,ΙγΒ,仰, VIB,VIIB,VIII族過渡金屬,鑭系金屬,婀系金屬之群組或選自元素週 期表IIIA,IVA,VA,或VIA族之群組的任何金屬。一些典型觸媒組成物 中首選的金屬組合包括鉑/錫、舶/釕、衡鍊、把/釘、纪/鍊、銘/纪、钻/ 鉑、鈷/鉻、鈷/釕、鈷/錫、銀/鈀、銅/鈀、銅/鋅、鎳/纪、金/把、釕/鍊 及釕/鐵。典型觸媒進一步記載於美國專利號帛7,6〇8,744號和第 7,863,489號’與美國專利申請公開案號2〇1〇/〇197485,其全部内容在此 納入參考。在另-贲施方式十,觸媒包括在美國專利申請公開案號 灣/二〇6%〇9描述的細/硫類型的觸媒,其全部内容在此納入參考:-在-實施方式中,觸媒包括第一金屬,選自包含銅、鐵、始、錄、釘' ,鈀餓銥、翻、鈦、鋅、鉻、鍊'翻和鶴之群組。較佳為第一金 屬,自H姑、錄和釘。更優選為第一金屬選自始和把。在本發明 -實施方式中當第-金屬係姑,較佳為觸媒巾 例如低於3重量喊低於}重量%,由練昂貴的價格^重^ 主在ί些實施方式中,該觸媒可選擇性地還包括第二金屬,其 鑭 錫 鈽 a 錳、釕、鍊、金及錄 鍊及錄之群組。最佳 補。如果存在的話,第二金屬雛為選自包含銅、 翻、錫、鉻'鐵、鈷、釩、鎢、鈀、鉑一 之群組。尤佳為,第二金屬選自包含銅 為,第二金屬選自锡及銖。 實ί方式中,如果其中觸媒包括兩種或更多種的金屬,例如:第Increase ethanol production. During the process, it is also provided with acetic acid, which contains a low amount of acetaldehyde or no acetaldehyde, so that the purge stream is also suitable for other purposes. L ’, G 201204695 (4) can be used for any ethanol production using hydrogenation of acetic acid. Materials, catalysts, reaction conditions and further departures are further described below. The secret recipe (4) raw materials, acetic acid and hydrogen, can come from any source of puncturing, including natural pores, petroleum, coal, and biological materials. For example, acetic acid can be produced by methanol radicalization, ethylene oxidation, ethylene oxidation, oxidative fermentation, anaerobic fermentation, and the like. A process for the preparation of methanol for the production of acetic acid is described in U.S. Patent Nos. 7,208,624, 7,115,772, 7〇〇5 541, 6,657,078 ^ 6,627,770 ^ 6,143,930 . 5,599,976 ^ 5,144,068 ^ 5,026, ^ 908 ^ 5,001,259 and 4,994,608 'all of which are disclosed in This is included in the reference. Alternatively, ethanol production can be integrated with these sterol carbonylation processes. As oil and vocations fluctuate, (iv) the production of acetic acid and carbon, such as sterols and carbon monoxide, from carbon sources has attracted increasing interest. In particular, it may be advantageous to produce acetic acid from a syngas produced by any suitable carbon source when the price of oil is higher than that of natural gas. For example, U.S. Patent No. 6,232,352 discloses a method of modifying a methanol plant to produce acetic acid, which is hereby incorporated by reference. By modifying the methanol plant, it can significantly reduce or largely eliminate the large capital cost required to produce carbon oxides from new acetic acid plants. All or part of the synthesis gas is recycled from the sterol synthesis cycle, and a fraction of the recovered carbon oxide is provided, which is miscellaneous in the production of acetic acid. In a similar manner, the hydrogen used in the step can be provided by syngas. In some embodiments, some or all of the starting materials in the vinegar hydrogenation process described above may be derived in part or in whole from the syngas. For example, acetic acid can be formed from decyl alcohol and carbon monoxide, all of which can be used to syngas. It can be (10) φ partial oxidation reforming or steam heavy wire shaft, and - carbon can be obtained from the composite silk. At the same time, the nitrogen gas of the Yuxuan-shaped red axis product can be separated from the synthesis gas. Accordingly, syngas can also come from different carbon sources. The carbon source, for example, may be selected from the group consisting of natural gas, crude oil, petroleum, coal, biomass, and combinations thereof. Syngas or hydrogen can also be derived from biologically derived decane gas, which can be produced from landfills or agricultural waste. Where, in another embodiment, the acetic acid used in the hydrogenation step may be formed from fermentation of the biomass. In the fermentation process, it is preferred to produce a vinegar-producing process or to ferment sugars with the same (four) microbes to produce the acid, and, if any, a small amount of carbon dioxide as a by-product. The carbon efficiency of the fermentation process is preferably above 70%, above 80% or above 9%, whereas conventional yeast processes typically have a carbon efficiency of about 67%. Alternatively, the microorganism used in the fermentation process is Genus selected from the group consisting of Clostridium, Lactobacillus, Moorella, and thermophilic anaerobic bacteria Propionibacterium. a group of Clostridium propionicum, Gram-negative anaerobic bacteria, and Mycelia, and in particular, selected from the group consisting of Clostridium malic acid, Clostridium butyricum, Clostridium thermophilum (Moorella th_oacetica), odd A group of Thermoanaero-bacter kivui, Debruchi lactic acid bacteria, propionic acid bacteria, propionic acid helix g, Susinick anaerobic bacteria, Lactobacillus bacillus, and bacillus bacillus. In this process, all or part of the unfermented residue from the biomass, such as lignans, may be selectively gasified to form hydrogen, which may be used in the hydrogenation step of the present invention. A typical fermentation process for the formation of acetic acid is disclosed in U.S. Patent Nos. 6, Suction (10), W4, 6〇3, 7, 5G7, 562, 7, 351, 559, 7 Zheng, 865 and 7,888, 082 ′, all of which are incorporated herein by reference. See also U.S. Patent Application Publication Nos. 2008/0193989 and 2009/0281354, the entire contents of each of which are incorporated herein by reference. Biomaterials include, but are not limited to, agricultural waste, forest products, grasses and other cellulosic materials L wood harvest residues, softwood chips, hardwood chips, branches, stumps, leaves, bark, sawdust, unqualified pulp, corn , corn straw, wheat straw, straw, sugar cane residues, = twigs, miscanthus, animal manure 'urban garbage, urban domestic sewage, commercial waste, grape talent, almond shell, walnut shell, coconut shell, coffee residue, grass Granules, grass balls 'wood balls, cardboard three sheets of paper, plastics and fabrics. See, for example, U.S. Patent No. 7,884,253, the entire entire of which is incorporated herein by reference. In addition, the source of the biological material is black liquor, a dark color It is a by-product of the conversion of wood into Kraft prceess, which can be dried to form paper. Black liquor is an aqueous solution of lignin residues, hemicellulose and inorganic chemicals. Patent No. 7, also incorporated herein by reference, which provides a process for the production of methanol by conversion of carbon materials such as petroleum, coal, natural gas and biomass. Hydrogenation and gasification of solid and/or liquid carbon materials to obtain process gas, "forming gas by pyrolysis of additional natural gas." The syngas is converted to methanol, and 201204695 = methanol, 歪 & The process also produces hydrogen, which is described in the above-mentioned U.S. Patent No. mm!, which discloses the process of converting waste biomass into a synthesis by gasification, and U.S. Patent No. 5,754 discloses hydrogen. Gas compositions, such as those comprising hydrogen and carbon monoxide, are described herein in their entirety. The acetic acid feed fed to the hydrogenation reactor may also include other carboxylic acids and anhydrides, as well as acetaldehyde and propane. Preferably, a suitable acetic acid feed stream comprises a group of one or more compounds selected from the group consisting of vinegar@0 anhydride, acetaldehyde ethyl acetate, and mixtures thereof. These other compounds can also be hydrogenated in the process rolls of the present invention. In some embodiments, the presence of a ship, such as propionic acid or its anhydride, may be advantageous for the production of propanol. Water can also be present in the acetic acid feed. In addition, acetic acid in the form of a vapor from a lysing unit can also be taken directly as a crude product, as described in, for example, U.S. Patent No. 6,657, issued toK. The ethanol synthesis reaction zone of the present invention does not require condensation of acetic acid and light ends or removal of water, thereby saving overall processing costs. The acetic acid can be fed in at the reaction temperature, and the hydrogen can be diluted with the hydrogen in the absence of hydrogen, or the hydrogen can be fed back relative to the carrier gas, for example, nitrogen, helium, carbon dioxide, and the like. In order to operate the reaction in the gas phase, the temperature in the system should be controlled so that the temperature is not lower than the dew point of acetic acid (DewpGint in the implementation of the towel, acetic acid can be 2 points of acetic acid under a certain pressure, New Zealand (four) acid can enter - The step is heated to the inlet temperature of the reactor. In another embodiment, the acetic acid is transferred to a state by a hydrogen gas, a recycle gas, another suitable gas or a mixture thereof at a temperature of the Sf_ point, so that the acetic acid vapor can be Humidifymg the carrier gas, and then heat the mixed gas to the reactor inlet temperature. Preferably, after the temperature is equal to or lower than 125t, the hydrogen and/or the recovered gas is passed through the acetic acid to transfer the acetic acid to the vapor state. The combined gas stream is reheated to the reactor inlet temperature. Some embodiments of hydrogenation of acetic acid to form an ethanol process may also employ a variety of configurations, including fixed bed reactors or fluidized bed reactors. In many embodiments of the invention, "Adiabatic" reaction S can be used. In these embodiments using the "adiabatic" reaction ||, there is little or no need for anti-ship Human (10) pipe addition or removal. In other embodiments 201204695, radial flow reactors or reactor groups may be used, or a series of reactors may be used with or without heat exchange, quenching or introduction. Further feed. In addition, a shell-and-tube reactor with a heat transfer medium can be used. In many cases, the reaction zone can be placed in a vessel, or a series of vessels in which the heat exchanger is interposed. In an embodiment, the catalyst is used in a fixed bed reactor, such as a reactor in the form of a pipe or tube, wherein the reactants are typically passed in the form of a vapor or passed through a catalyst. Other reactors, such as fluidized beds, may also be employed. Reactor or Bumper Reactor In some cases, the hydrogenation catalyst may be combined with an inert material to adjust the pressure drop of the reactant stream through the catalyst bed and the contact time of the reactant with the catalyst particles. The reaction is carried out in the liquid phase or in the gas phase. Preferably, the gas phase reaction is carried out under the following conditions: The reaction temperature may be between 125. (: to 35 (TC, for example, from 200. (: to 325 ° C, from 2) 25t to 300. (: left or right 'or from 25〇u 3〇 (rc. pressure range from 1〇 kPa (four)) to 3,000 kPa', for example, from 5G kPa to 2, engraved kPa, or from kPa to ^00 kPa. The "vapor hourly space velocity" (GHsv) fed to the reactor may be greater than 500/hour—for example, 'greater than!, _/hour, greater than 2, 5 hours, or even greater than & Figure/hour. In terms of range, 'GHSV can range from 50/hour to 50,0(8)/hour, for example, from Baohour to 3_)/hour' from 丨泽小时 to 1G, _hour, or (10) 6.500M, B# 〇 Overcoming the pressure at the selected hourly space velocity (GH is better than the pressure drop of the urging pressure, _ does not disable the higher pressure, but does not go to the space velocity, for example, 5,000 / hour or 6 5 〇〇 / small. Two considerable pressure drops. «Over-reaction rides may encounter two moles of reaction filaments per mole of acetic acid, so that the ratio of hydrogen to acetic acid in the feed stream may vary, from about 100%, for example, from 50:1 to 1 : 50, from 20: 丄 to j: 2, 忐 ".1 to;: Μ is the molar ratio of hydrogen to acetic acid greater than 2: i, for example: big two feet; 2 or =: 11 201204695 contact or residence time There will also be large differences depending on the amount of acetic acid, catalyst, reactor, temperature and pressure. Typical contact times range from less than i seconds to more than a few hours. If a catalyst system other than a fixed bed is used, at least for gas phase reactions, the preferred contact time is between at least about 0.1 and 100 seconds. For example, from 〇3 to 80 seconds or 〇4 to 3 seconds. Hydrogenation of acetic acid to form ethanol is preferably carried out in the presence of a hydrogenation catalyst. Suitable hydrogenation contacts include a metal catalyst comprising a first metal and any one or more of the second metals, a third metal or any other metal, optionally supported on the catalyst support. The first metal and the optional second metal and third metal are selected from the group consisting of elemental periodic table ffi, ΠΒ, ΙΠΒ, ΙγΒ, ,, VIB, VIIB, VIII transition metals, lanthanide metals, lanthanide metals Any metal from the group of Groups IIIA, IVA, VA, or VIA of the Periodic Table of the Elements. Preferred metal combinations for some typical catalyst compositions include platinum/tin, ship/bismuth, balance chain, handle/nail, ki/chain, ming/ji, drill/platinum, cobalt/chromium, cobalt/ruthenium, cobalt/tin , silver / palladium, copper / palladium, copper / zinc, nickel / Ji, gold / handle, 钌 / chain and 钌 / iron. A typical catalyst is further described in U.S. Patent Nos. 7,6,8,744 and 7,863,489, the disclosure of each of which is incorporated herein by reference. In another embodiment, the catalyst includes a fine/sulfur type catalyst as described in U.S. Patent Application Publication No. 5/6% 〇9, the entire contents of which are incorporated herein by reference: The catalyst comprises a first metal selected from the group consisting of copper, iron, beginning, recording, nailing, palladium, turning, titanium, zinc, chromium, chain-turning and crane. Preferably, it is the first metal, from H, recorded and nailed. More preferably, the first metal is selected from the beginning and the bottom. In the present invention-embodiment, when the first metal system, preferably the catalyst towel, for example, is less than 3 weights, the amount is less than 9% by weight, and the price is increased by the expensive price. The medium may optionally further comprise a second metal, which is a group of lanthanum, manganese, lanthanum, chain, gold, and recorded chains. The best complement. If present, the second metal is selected from the group consisting of copper, turn, tin, chromium 'iron, cobalt, vanadium, tungsten, palladium, platinum. More preferably, the second metal is selected from the group consisting of copper and the second metal is selected from the group consisting of tin and antimony. In the actual mode, if the catalyst includes two or more metals, for example:

,和—金屬,則第一金屬用量可從0.1至Η)重量%,例如從(U 12 201204695 至5重量%,或從〇·1至3重量%。第二金屬較佳的用量從〇丨至跗重 量%,例如從0.1至10重量%,或者從〇1至5重量%。對於含兩種或 兩種以上金層的觸媒而言,兩種或更多種的金屬可以是互為合金之互^目 的合金,或可以是包括非合金之金屬溶液或混合物。 目 或1.1 : 1至 較佳的金屬比例可能略有不同,其取決於使用在觸媒中的金屬種類。在 一些實施方式令,第一金屬對第二金屬的摩爾比較者佳為1〇 :丨至】: 10,例如,4 : 1 至 1 : 4,2 : 1 至 1 ·· 2,1.5 : 1 至 η 丨.5, . 1 : 1.1 。 觸媒亦可包括第三金屬,第三金屬可以選自上面列出的任何第—或第二 金屬’只要第三金屬獨於第—和第二金屬即可。在較佳的實 第三金屬是選自包含姑、把、釕、銅、鋅、始、錫及銶之群組 第三金屬選自钻、|£政。如果存在的話,第三金屬總重量在 ^ 重量%,例如,0.1至3重量%,或0.1至2重量%。 · /促Μ至濁汴,隹枣發明系些貫施方式中觸 撐體。极__語,对伽讀體,,指支 ^體^括支沒體材料和支撐體改性劑’該改性劑調節支撐體材料的酸 支撐體或改質讀體_重髓佳為觸舰重量的7 频,例如,從78蝴至97賴,或從8〇重量%=5至重=重 選實施方式巾,支撐财_含量柄媒總重0量 量%至15重量%,或從至8«%。觸媒 ΑΜ’Μ於整個支#體’包覆在支推體 ^二= 佈在支撐體的表面上。 u家似雞蛋设)或塗 對^^術領域中具有通常知_卩知轉支#體材料,使得 糸在形成⑽崎程條件τ ^^體 二包括,例如:穩定的金屬氧化物為基礎的支擇體咬 陶是糸购.。較佳的支1括切«體,例如:二氧化石= 201204695 化,/氧化鋁、IIA族矽酸鹽,例如:偏矽酸鈣、熱解二氧化矽、高純度 二氧化矽及其混合物。其他的支撐體,包括但不限於氧化鐵、氧化鋁、 一氧化鈦、氧化锆、氧化鎂、碳、石墨、高表面積石墨化炭、活性炭及 其混合物。 如上所述,觸媒支撐體可能會被支撐體改性劑改質。在某些實施方式 中,支撐體改性劑可能是酸性改性劑,其可增加觸媒的酸度。適用於^ 性支撐體改性劑可以選自包含IVB族金屬氧化物' Vb族金屬氧化物、 VIB族金屬氧化物、VIIB族金屬氧化物、vmB族金屬氧化物氧化鋁 和其混合物之群組。酸性支撐體改性劑包括那些選自包含二氧化鈦 (Τι〇2)、氧化鍅(Zr02)、氧化鈮(Nb205)、氧化鈕(Ta2〇5)、氧化 鋁(ai2o3)、氧化硼(b2〇3)、五氧化二磷(p2〇5)、和三氧化二銻 (Sb2〇3)之群組。首選酸性支撐體改性劑包括那些選自包含二氧化鈦 (Ti〇2)、氧化錐(Zr02)、氧化鈮(Nb2〇5)、氧化鈕(Ta2〇5)和氧化 鋁(Αία)之群組。酸性改性劑可以還包括氧化鎢(w〇3)、氧化鉬 (Mo03)、三氧化二鐵(Fe2〇3)、三氧化二鉻(Cr2〇3) '氧化釩 (v2o5)、二氧化錳(Mn〇2)、氧化銅(Cu〇)、氧化鈷(c〇仙)或氧 化鉍(Bi203)。 在另一貫施方式中,支撐體改性劑可以是一個具有低揮發性或無揮發性 的鹼性改性劑。此種的鹼性改性劑,例如,可以選自包含:(〇鹼土金 屬氧化物,(ii)鹼金屬氧化物,(iii)鹼土金屬偏矽酸鹽,(iv)鹼金 屬偏矽酸鹽,(v)週期表ΠΒ族金屬氧化物,(vi)週期表ΠΒ族金屬 偏石夕酸鹽,(vii)週期表1ΠΒ族金屬氧化物,週期表[辽β族金 屬偏守鹽,及其混合物之群組。除氧化物和偏妙酸鹽外,其他類型的 改性劑包括硝酸鹽、亞硝酸鹽、醋酸鹽和乳酸鹽亦可用。驗性支樓體改 性劑選自包含納、鉀、鎂、鈣、銃、釔及鋅的氧化物和偏矽酸鹽,以及 任何上述的混合物之群組。較佳者為支撐體改性劑是矽酸鈣,尤佳為偏 矽酸鈣(CaS〖〇3)。如果支撐體改性劑包括偏矽酸鈣,較佳為至少一部分 的偏矽酸鈣呈結晶的形式。 14 201204695 較佳的二氧化石夕支樓體材料是SS6]138高表面(HSA)的 載體(Saint-Gobain NorPro公司)。此SS61138二氧化石夕包含約%重量% 的高表面積二氧财;表面積約25G平料/克;咕式孔隙分析儀= 得中位孔徑約12奈米,平均孔隙體積約α立方厘米/克;而反應器的 堆積密度約0.352公克/立方厘米(22磅/立方呎)。 較佳的氧化石夕/氧化銘支樓體材料是KA-160二氧化石夕(Sud Che响公 司),具有標稱直徑約5毫米,密度約Ο·%2克/毫升,吸收度約〇如 克水/克支撐體,表面積約16〇至175平方米/克,和孔隙體積=〇68 升/克。 適合使用本發明的觸媒較佳為改性支碰浸潰金屬而得,但a他 例如化學氣相沉積也可使用。此種浸潰技術描述在美國專概7_^4 t參6ί4心與美咖1 ㈣公開案號2麵197485,其全部内容在此 特別地,醋酸氫化可達職好的轉化率和良 if9"' 合物之比率。轉化㈣佔補中_摩隨之百分率表示。轉化率3 =以上’例如,至少有20%,至少有40%,至少有 ^至少有萬,或至少有80%。雖然觸媒具有較高的轉鱗有0 品求的,例如在至少有或至少有9G%,但在— 有 :乙醇,率的話’則較低的轉化率也可以接受:這當 。’在許多情況下通過適#_環流或使驗大的反應器補 化率,但要彌補低選擇率則更難。 補侦轉 “選擇率’’係以轉化的醋酸之摩_百分 轉變之化合物具有獨立的選擇率,而選擇率也t轉忒二—=醋酸 ΐ 酸轉化為乙醇,我們指乙醇的選擇 醇、乙搭和醋酸乙醋。較佳$乙氧基化合物“,具體上是指乙 孕乂佳者為乙㈣選擇率在8G%以上,例如,至少 201204695 有85%或至少有88%。在本發明實施方式中,其中亦較佳者為對 被期待的產物,例如曱烧、乙烧和二氧化碳會有較低之選擇率。這 被期待的產物的選擇率是低於偶,例如低於2%或低於 在氫化過財’制不觀些不被麟的產物。在—些本發明實施方式 烧烴形成率是低的,理想上是低於2%以下,低於ι%,或者在; 於0·5%的醋酸通過觸媒轉化為烷烴’而烷烴除了作為燃 枓外並沒有多大價值。 “產率’,是指氫化過程中每什克觸騎小賴軸特定職物,例如乙 ί每ί率至少每仟克觸媒每小時_克乙醇,例如,每仔克觸 ^小時至少有4〇〇克乙醇或較佳為至少有_克乙醇。以範圍而今, 產率較佳為是每仟克觸每小時湖至3·紅醇例如,彻° 2,500克或6〇〇至2,〇〇〇克乙醇。 在本發明的條件下操作,可能導致乙醇生產的水平是每小時至少〇ι"頓 t醇’例如’每小時至少有卜頓乙醇,每小時至少有5嘲乙醇,或每小 二規模的工舰產乙醇,這是要取決於其規 ,域為母小時至少有卜頓乙醇,例如:每小時至少15嘲乙醇或 :二if,噸乙醇。以範圍而言,就大規模工業化生產乙醇來講, t明相母小時可產生從0·1至160侧乙醇,例如,每小時從15至 經濟小時Γ0至80 4貝乙醇。若藉由發酵來生產乙醇,由於 能輕=並不適合制本發明實施謝,該方式所 if發明不同的實施方式中,由氫化製程所得的乙醇粗產物,在任何後 像是在純化和分離之前,該乙軌^爾包括未反應的 乙醇和水。本文中所使用的術語“乙醇粗產物“是指贿 ^量^醇,和5重量駐35重量%水的域物。在一些典 重^/,乙醇粗產物包括乙醇’其含量佔乙醇粗產物總重量之5 50 %重量%,例如’ 1〇重量麻6〇重量%,或從15重量%至 以,該百分率係對乙醇粗產物總重量而言。較者佳為乙醇粗產物 16 201204695 含有至少κ)重量%乙醇,至少15重量%乙醇或至少2g重量 醇。乙醇粗產物通常將進-步包括未反應魏,視其轉化率喊,盆人 量例如低於90 «% ’例如,低於⑽重量%或低於%重量%。就^ 圍而言’未反應醋酸含量從〇至9〇重量%,例如,從5至8〇重 從15至70重量%,從20至7〇重量%或從25至65重量%。由於水是 反應製程中形成的,乙醇粗產物一般會包括水,例如,其含量從5重= %至35重量% ’例如’從1〇重量%至3〇重量%,或1〇重量%至% = 量%。 醋西文氫化過程中,或者是通過副反應,也會產生醋酸乙酯,其含量,例 如’從0到20重量% ’像是從0到15重量%,從1至12重量%,或3 至10重量%。此外,通過副反應可以會產生乙醛’其含量,例如,從〇 到1〇重里% ’像是從〇到3重量%,從0.1到3重量%,或〇.2到2重 $% °其他成分’例如:酯類、醚類、醛類、酮類、烷烴類、二氧化 石反’如果檢測得到的話,其總量會低於10重量% ’例如,低於6重量 % ’或低於4重量%。就範圍而言,這些其他成分總含量可從〇1至1〇 重置%,例如,從〇.1至ό重量%,或從0_1裘4重量%。乙醇粗產物 典型成分範圍提供於表1。 17 201204695 表1 :乙醇粗產物組成 成分 濃度 (重量%) 濃度 (重量%) 濃度 (重量%) 濃度 (重量%) 乙醇 5至70 10 至 60 15 至 50 25 至 50 醋酸 0至90 5 3. 80 15 至 70 20 至 70 水 5至35 5至30 10 至 30 10 至 26 醋酸乙酯 0至20 0至15 1至12 3至10 乙駿 0至10 0至3 〇_]至 3 0.2 至 2 其他 0.1 至 10 0.1 至 6 0.1 至4 一 乙醇粗產物可如第2圖典型氫化系統200所示加以處理。第2圖顯示根 據發明一實施方式適合氫化醋酸和自粗乙醇混合物分離乙醇的氫化系統 2〇〇。系統200包括反應區201和蒸餾區202。反應區201包括反應器 2〇3、氫氣饋入管路204和醋酸饋入管路205。蒸餾區202包括閃蒸塔 2〇6、第一蒸餾塔207、第二蒸餾塔208、第三蒸餾塔209和第四蒸餾塔 223。氫和醋酸分別通過氫氣饋入管路2〇4和醋酸饋入管路2〇5供給到 蒸發器210,在管路2]1建立氣體進料流,而導向反應器2〇3。在一實 施方式中,氫氣饋入管路204和醋酸饋入管路205可以結合,例如,在 :同時含有氫和醋酸之物流中,共同饋入蒸發器21〇。在管路211之蒸 氣進料流的溫度較佳為從100〇c至350〇c,例如,從12〇 〇c至3ι〇。口 ^ 150 °C至300%。任何未蒸發的進料從蒸發器21〇移出,如第2圖所 示並可進行回收或丢棄。此外,雖然第2圖顯示管路導向反應器 2〇3的頂部,但是管路211可導向反顧2〇3的側邊 : 應區2〇1進-步之修改和附加元件介紹如下。 方次底』反 反應器2〇3包含用於氫化羧酸,較者佳為醋酸,的觸媒。在—實施方式 或多張保護床(未顯示)可以用來保 中所含之毒物0油0^或不被期待的^。這樣的保護 床了用^减或液體流。合適的髓床材料已為文獻上揭示,其包括, 例如:碳'二氧化碎、氧化紹、陶免或樹脂。在—些實施方式’中匕保護 18 201204695 ==^特定_,如硫_素。在氫化製針,較者佳為 不斷地仗反應錢3經由管路212取出乙醇粗產物。 粗產物流可冷凝並送到閃蒸塔施,而其又提供&氣流和液㈣ 為從避至25Qt,修^ 22= Ϊ"閃蒸塔2〇6 _力較佳者為從50千帕至2,_千 方十中,二:5千帕至1,500千帕或從100至i,〇〇〇千帕。在另-實施 祕2G6的溫度和愿力類似於反應器2G3的溫度和麈力。 二的蒸氣流可包括氣氣及碳氣化合物,其可清除和/或通 2M'再;上回J區。如第2圖所示’返回部分的蒸氣通過壓縮機 214,再和虱氧進料結合而一起饋入蒸發器21〇。 液,由閃蒸塔2G6取出和經由管路215作為進料組成物再泵送到第一蒸 顧^ 207的側邊’該蒸顧塔也被稱級分離蒸鶴塔。管路215的内容^ 通常會大致相同於直接從反應ϋ獲得物,並JL可以在實際上也被定 乙醇粗產物。然、而’在管路犯中進料組成物較佳者 上未含被閃蒸塔206所移出之氫氣、二氧化碳、甲烧和乙烧。管路215 的液體之翻成分顺表2。應該了解的是,液體管路犯可能包含且 他未列出之成分,如在進料中的成分。 八 201204695 乙醇 醋酸 水 ~~~~ 表2 : 濃度(重量%) 5至70 _ <90 5至35 進料組成 濃度(重量%) ]0 至 60~~~ 5至80 5至30 濃度(重量%) 15 至 50 15 至 70 醋酸乙酉旨 乙醛~ΙΓ 縮醒· _ <20 0施至15 10 至 30 1至12 _ <10 <5 0.001 至 3 0.001 至 2 0.1 至 3 —八八----- 丙酮 其他酯類 ' 0.005 至 1 -_15_ 0.0005 至 0.05 < 0.005 < 〇 005 0_001 至 0_03 —----~— 其他醚類 <5 <0.001 真他醇類 ——— __ <5 < 0.005 <0.001 <0.001 請書表中低於(<)顯示的量較佳為不存在,如果存在,可能 存在被量’或重量大於0.0001%。 i 2二其他si類,,可以包括但不限於丙酸乙醋、_"、醋酸異丙 tit咐旨、醋酸丁喊其混合物。表2中“其他嶋,,可以包括但 以勺、甲基乙域異丁基乙喊或其混合物。表2中“其他醇類“可 但不限於甲醇、異丙醇、正丙醇、正丁醇或其混合物。在一實施 組成物,例如:管路215,可包括丙醇,如異丙醇和/或正 〇 _至°」重量%,從°侧至°.G5重量%或。厕至 應該了解的是,這些其他成分可以融這裡所述任何餾出 str之’而在此不會再進-步描述這些其他成分,除非有 ,粗產物可通過—個或多片隔離膜來分離氫氣和/或其它 ,乙_物可直接饋入酸 : "、蒸氣進料,而非可冷凝性氣體(Non-condensable gases)可以疋從蒸餾塔之塔頂餾出物回收之。 20 201204695 田吕路^15中醋酸含量低於5重量%時,酸分離蒸傲塔207可以被跳 “i-物而^路215則可直接引入第二蒸鶴塔208,該第二蒸館塔也統稱為 ‘fe傲份蒸鱗”。 ㈣ 在第2圖所示的實施方式中’管路215是引入第一蒸娜2〇7的下部, J 下方半或更低的二分之一處。根據醋酸轉化率和第一蒸館塔207 =挺作’未反應的醋酸、部分的水和其他重傲份,如果存在的話,將於 S路2丨5自組成物中移除,較者佳為不斷取出當作殘留物。在某些實施 :式中’特別是具有較高醋酸轉化率·至少有_,或至少有90%之場 :時,可能有利於去除在管路215巾大部分的水,和在殘留物流216中 邊乎所有醋酸。殘留物流2丨6可回收到反應區2〇卜此外,在殘留物流 2!6 t部分的水可被送回反應區2〇1中富含酸的部分來進行分離和清 除。在其它實施方式中,殘留物流216可以是稀酸流,其可在弱酸處理 回,系統處理,或者發送到反應性蒸餾塔將酸轉換成酯類。 在第一热餾塔207也形成塔頂餾出物,其以管路217移出,並可冷凝和 回流’例如,在其回流比從1G u到丨:1G,像是從3 :丨到丨:3或從 1 : 2 到 2 : 1。 第卜2圖所不之蒸館料為任何能夠完成所欲分離和/或純化之蒸飽塔。 蒸潑塔紐者為包括塔盤式蒸鱗,其具有i⑼塔盤,例如,且有 10至100塔盤、20至95塔盤或30至75塔盤。塔盤可為筛盤、固㈣ 塔盤、移_«或具有文獻上已知的任何其他合適的設計。在其它實 施方式中,可以使崎充式蒸顧塔。就填充式塔而言,規整填料和 零散填料均可使^這些塔盤或填料可安排在—連續的驗塔,也可能 安排在兩座或更多賴蒸娜,使得蒸氣從第—座進人第二座,而液體 從第二座進入第一座等等。 配,於每-蒸姆的相關冷凝!!和液體分離槽可以是任何傳統的設計, 並簡化於射。熱量可以提供給每個細塔底部錢底部流循環通過熱 交,器或再沸器(ReboileO。也可用其他類型的再彿器,像是内部再 彿器。提供再沸㈣熱量可來自任何製程中和再彿器整合而生成的熱 201204695 其他?熱化,或者是鋼爐。雖 以用附加的反應器',、冷凝‘=在:fJ發明貫施方式中可 術領域中且古、S〜7凝裔、加熱70件和其他元件。對所屬技 壓縮機、再::====:各=、泵、 並用於本發明的製程中。 知”離合㈣’也可以進行合併 可能會有所不同。就實際問題而言,雖然在一 會用Γ耽壓力及超大氣壓力均可使用,但在這些區域中-般 出之施山狀10千帕至3,000千帕。不同區域内的溫度一般是介於移 術領域中和移出之殘留物組成物的彿點之間。對蘭技 ;==;_壓力。此外,視生產製程的規模 示。b彳不冋’如果加以描述的話,可籠統地以進料重量比率表 在標準大氣壓操作蒸解2〇7時,由蒸顧塔挪排出管路2 95〇c ^ 12〇〇c, ^ 105〇c ^ U7〇c ^ 齡207經由管路2】7排出_出物溫針 :c,例如,從75〇c至95〇c或80。。至9〇〇c。紗=心至 第-蒸鶴塔207壓力範圍從αι千帕至⑽千帕,例如,從 千帕或從1千帕至375千帕。在典型實施方式中 留物之組成列於下面表3。請注意,取決於醋酸, 糾之操作以及在殘留物中是否除去大部分的水,這些 率、蒸 還應當了解的是,《物和殘留物還可能 ^ =可改變。 在進料中的成分。此外,為方便起見,第成分,像是 皮稱為“第一顧出物,,或“第一殘留物”。其他蒸飽 == 物也可具有類似數字修料(第二,第三等),以區分彼巧或殘留 都語不應被轉為要求任何特定的分離順序。 巨每樣的修 22 201204695 表3 : ¥^^--- 濃度(重量%) 7展原(幸 濃度(重量 餾出物 ---〜里里/〇 J 乙醇 20 至 75 ~^〇Jl70 40 至 65 水 10 至 40 15 2? 20 至 35 醋酸 <2 〇.U〇1 φ 〇 s 〇 〇1 至 0.2 醋酸乙酯 <60 ——40 10 至 30 乙醛 <10 —至 5 0.01 至 4 縮酿 <0.1 _ _ <〇.l ~ <0.05 丙酮 <0.05 —0.03 〇 〇1 至 0.025 殘留物 ______ 醋酸 60 至 100 — ~---_ —_Z〇J.95 85 $ Q9 水 <30 1 $ on 1至15 乙醇 <1 --王 一 <0.9 < 〇 07 祕塔207中-些物種,例如_類,可以分解至很低含量 不至^此外,在排出反應器2〇3後管路液體進料犯中乙醇粗產物」 還有可能會有雜化平敝應。根據醋義濃度,該 :酸乙酷。可藉由液體進料215的停_和/或溫度,以調二= 洛餾塔207的餾出物,如塔頂流,可任 ,^ 示,較佳者為其回流比】· 5到in .】q …爪如弟2圖所 醇、把酸乙西^ 管路217的館出物較佳為包括乙 水’以及其他W,其由於係形成二元和三元共彿物, 半部分。第一微為引到第一洛顧塔208的頂部或中間部分,例如,上 方式中,208是一塔盤式蒸娜或填充式蒸娜。在-實施 或從2〇至^1ζ2ί)8=5至7_盤’㈣’從15至5〇個塔盤 塔盤式蒸姐,胃=°9 _ ’若未彻水萃取之25塔盤之 。則官路2Π可引入塔盤Π。此外,若採用一未利用水萃 23 201204695 取之30塔盤之塔盤式蒸餾塔,則管路 式中,第二蒸麟2〇8可為萃取 7可引入塔盤2。在另-實施方 如水,可以添加到第二蒸餘拔’8' °。在此實施方式中,萃取劑,諸 部來源或來自⑽由取劑包括水,射可來自外 在某些實财式中,於第_邮物H之晚_衷管路。 _,可使用-片或多片=:,::=二_ 氣壓力下操作時,由第會有所不同,第二蒸娜观在大 度較佳者為從听至9()。。、;,由官路218排出的第二殘留物溫 由第-籍心L 從耽至9〇°c,或贼至贼。 …。經由官路220排出的第二餾出物溫度較佳者為5〇t至 90°C,例如,從60。「5 snv , 。 又平乂 1主有两刈匕至 壓,即接i吉或至7G C °第二蒸鮮可在低 随户使二真空條件下操作,其有利於進一步分離醋酸乙酷和乙 酵。在其匕貫施方式中,第二蒸祕的壓力範圍是從(U千帕到 510“千帕’例如,從j千帕到475千帕或丄千帕到3乃千帕。第二蒸 翁208之典_出物和殘㈣組成提供於表4。應該理解的是,館出 物和殘留物還可能包含未列出之其他成分,例如在進料中的其他成分。And - metal, the first metal can be used in an amount of from 0.1 to Η) by weight, for example from (U 12 201204695 to 5% by weight, or from 〇·1 to 3% by weight. The second metal is preferably used from 〇丨To the weight %, for example from 0.1 to 10% by weight, or from 〇1 to 5% by weight. For a catalyst containing two or more gold layers, two or more metals may be mutually The alloy of the alloy may be a metal solution or a mixture including a non-alloy. The ratio of the metal or the preferred metal: 1.1:1 may be slightly different depending on the type of metal used in the catalyst. The order is that the molar ratio of the first metal to the second metal is preferably 1 〇: 丨 to: 10, for example, 4:1 to 1: 4, 2: 1 to 1 ·· 2, 1.5: 1 to η 丨.5, .1 : 1.1 The catalyst may also comprise a third metal, which may be selected from any of the first or second metals listed above as long as the third metal is unique to the first and second metals. In a preferred third metal, the third metal is selected from the group consisting of uranium, palladium, ruthenium, copper, zinc, tin, tin and antimony. Self-drilling, if present, the total weight of the third metal is ^% by weight, for example, 0.1 to 3% by weight, or 0.1 to 2% by weight. · / Promoting turbidity to turbidity In the application mode, the contact support body, the polar __ language, the gamma read body, the support body, the support material and the support modifier 'the modifier adjusts the acid support or the modification of the support material The reading body _ is the 7-frequency of the weight of the ship, for example, from 78 to 97 liters, or from 8 〇 weight% = 5 to heavy = re-election of the implementation towel, supporting the _ content of the handle total weight of 0 5% by weight to 15% by weight, or from 8 to %. The catalyst ΑΜ' Μ 整个 整个 整个 体 体 包覆 包覆 包覆 包覆 包覆 包覆 包覆 包覆 包覆 包覆 = = = = = = = = = = = = = = = = = = = = = = In the field of ^^ surgery, there is a general knowledge of the body material, so that the formation of (10) subsoil conditions τ ^ ^ body 2 includes, for example, a stable metal oxide-based selective body biting pottery is 糸purchase.. The preferred branch 1 includes a body, for example: dioxide = 201204695, / alumina, IIA bismuth, such as: calcium metasilicate, pyrogenic cerium oxide, high purity cerium oxide and mixtures thereof . Other supports include, but are not limited to, iron oxide, aluminum oxide, titanium oxide, zirconium oxide, magnesium oxide, carbon, graphite, high surface area graphitized carbon, activated carbon, and mixtures thereof. As noted above, the catalyst support may be modified by the support modifier. In certain embodiments, the support modifier may be an acidic modifier that increases the acidity of the catalyst. Suitable for the support support modifier may be selected from the group consisting of Group IVB metal oxides 'Vb group metal oxides, Group VIB metal oxides, Group VIIB metal oxides, Group VmB metal oxide oxides, and mixtures thereof. . The acidic support modifiers include those selected from the group consisting of titanium dioxide (Τι〇2), cerium oxide (Zr02), cerium oxide (Nb205), oxidation knob (Ta2〇5), aluminum oxide (ai2o3), and boron oxide (b2〇3). ), a group of phosphorus pentoxide (p2〇5), and antimony trioxide (Sb2〇3). Preferred acidic support modifiers include those selected from the group consisting of titanium dioxide (Ti〇2), oxidation cone (Zr02), niobium oxide (Nb2〇5), oxidation knob (Ta2〇5), and aluminum oxide (Αία). The acid modifier may further include tungsten oxide (w〇3), molybdenum oxide (Mo03), ferric oxide (Fe2〇3), chromium oxide (Cr2〇3), vanadium oxide (v2o5), manganese dioxide. (Mn〇2), copper oxide (Cu〇), cobalt oxide (c〇xian) or cerium oxide (Bi203). In another embodiment, the support modifier can be a basic modifier having low or no volatility. Such a basic modifier, for example, may be selected from the group consisting of: (bismuth alkaline earth metal oxide, (ii) alkali metal oxide, (iii) alkaline earth metal metasilicate, (iv) alkali metal metasilicate , (v) periodic table of lanthanum metal oxides, (vi) periodic table of lanthanum metal bismuth salts, (vii) periodic table 1 lanthanide metal oxides, periodic table [Liao  β group metal partial salt, and Groups of mixtures. In addition to oxides and meta-acid salts, other types of modifiers including nitrates, nitrites, acetates and lactates may also be used. An oxide of potassium, magnesium, calcium, strontium, barium, and zinc and a bismuth citrate, and a combination of any of the foregoing. Preferably, the support modifier is calcium citrate, and more preferably calcium bismuth citrate. (CaS [〇3]. If the support modifier comprises calcium metasilicate, it is preferred that at least a portion of the calcium metasilicate is in crystalline form. 14 201204695 The preferred dioxide stone material is SS6] 138 high surface (HSA) carrier (Saint-Gobain NorPro). This SS61138 dioxide dioxide contains approximately % by weight High surface area dioxane; surface area of about 25G flat material / gram; 咕 type pore analyzer = has a median pore size of about 12 nm, an average pore volume of about α cubic centimeters / gram; and the reactor bulk density of about 0.352 grams / Cubic centimeter (22 lbs/cub). The preferred oxidized stone eve/oxidized inlaid building material is KA-160 dioxide (Sud Che Xiang Company), with a nominal diameter of about 5 mm and a density of about Ο· %2 g / ml, the absorption is about gram of water / gram of support, the surface area is about 16 〇 to 175 square meters / gram, and the pore volume = 〇 68 liter / gram. The catalyst suitable for use of the present invention is preferably modified The sexual support is impregnated with metal, but he can also be used, for example, chemical vapor deposition. This kind of impregnation technique is described in the United States, 7_^4 t 参6ί4 heart and beautiful coffee 1 (four) public case number 2 197485, In this case, in particular, the hydrogenation of acetic acid can achieve a good conversion rate and the ratio of good if9". The conversion (4) accounts for the percentage of the supplement. The conversion rate is 3 = above 'for example, at least 20% At least 40%, at least ^ at least 10,000, or at least 80%. Although the catalyst has a high turn scale There are 0 products, for example, at least or at least 9G%, but in - there: ethanol, rate then 'lower conversion rate is also acceptable: this. 'In many cases through the #_ circulation or It is more difficult to make up the large reactor, but it is more difficult to make up for the low selectivity. The "selection rate" of the modified detection is based on the conversion of the acetic acid to the percentage change of the compound with independent selectivity, and the selectivity Also t turn 忒 two - = acetic acid 转化 acid conversion to ethanol, we refer to the choice of ethanol alcohol, ethylene and ethyl acetate. Preferred $ ethoxy compound ", specifically refers to the choice of B (four) The rate is above 8G%, for example, at least 201204695 has 85% or at least 88%. In embodiments of the invention, it is also preferred that there is a lower selectivity for the desired product, such as simmering, sulphur, and carbon dioxide. The selectivity of the product to be expected is lower than that of, for example, less than 2% or less than that which is not observed in the hydrogenation process. In some embodiments of the present invention, the rate of formation of hydrocarbons is low, desirably less than 2%, less than 1%, or at 0.5% of acetic acid converted to alkanes by a catalyst' and alkanes are used as There is not much value outside the burning. "Yield" refers to the specific activity of each Shike in the hydrogenation process, for example, the rate of 乙 per gram of catalyst per hour is _ gram of ethanol, for example, at least 2 hours per gram of touch 4 gram of ethanol or preferably at least gram of ethanol. In the present context, the yield is preferably from per gram of lake per hour to 3 · red alcohol, for example, 2,500 grams or 6 to 2, Operating under the conditions of the present invention, the level of ethanol production may be at least 每小时ι" 吨的醇', for example, at least budding ethanol per hour, at least 5 ticks per hour, or Every small two-scale ship produces ethanol, which depends on its regulation. The domain is at least 2.5 times per hour for the mother hour, for example: at least 15 oz ethanol per hour or: two if, ton of ethanol. In the case of large-scale industrial production of ethanol, ethanol can be produced from 0. 1 to 160 side hours, for example, from 15 to economic hours per hour from 0 to 80 4 ethanol. If ethanol is produced by fermentation, Light = not suitable for the implementation of the present invention, the method of the invention of different implementations The crude ethanol product obtained by the hydrogenation process, before any purification and separation, includes unreacted ethanol and water. The term "ethanol crude product" as used herein refers to bribes ^ a quantity of alcohol, and 5 parts by weight of water in a region of 35 wt%. In some examples, the crude ethanol product includes ethanol, which is 5% by weight of the total weight of the crude ethanol product, for example, '1 〇 weight hemp 6〇% by weight, or from 15% by weight to the total weight of the crude ethanol product. Preferably, the crude ethanol product 16 201204695 contains at least κ) by weight of ethanol, at least 15% by weight of ethanol or at least 2g. The weight of the alcohol. The crude ethanol product will usually include unreacted Wei, depending on the conversion rate, and the amount of the pot is, for example, less than 90 «% ', for example, less than (10)% by weight or less than % by weight. The 'unreacted acetic acid content is from 〇 to 9〇% by weight, for example, from 5 to 8 〇 from 15 to 70% by weight, from 20 to 7% by weight or from 25 to 65% by weight. Since water is in the reaction process Formed, the crude ethanol product will generally include water, for example, it contains From 5 weight = % to 35% by weight 'for example' from 1% by weight to 3% by weight, or 1% by weight to % = % by weight. In the process of hydrogenation of vinegar, or by side reaction, it will also be produced. Ethyl acetate, the content of which, for example, 'from 0 to 20% by weight', is from 0 to 15% by weight, from 1 to 12% by weight, or from 3 to 10% by weight. Furthermore, acetaldehyde can be produced by side reactions. The content, for example, from 〇 to 1〇% by weight, like from 〇 to 3% by weight, from 0.1 to 3% by weight, or 〇.2 to 2% by weight, other components 'eg esters, ethers, Aldehydes, ketones, alkanes, and dioxides may be less than 10% by weight 'if, for example, less than 6% by weight' or less than 4% by weight. In terms of ranges, the total content of these other ingredients may be reset from 〇1 to 1〇, for example, from 〇.1 to ό% by weight, or from 0_1裘4% by weight. The crude ethanol product is typically given in Table 1. 17 201204695 Table 1: Concentration of ethanol crude component (% by weight) Concentration (% by weight) Concentration (% by weight) Concentration (% by weight) Ethanol 5 to 70 10 to 60 15 to 50 25 to 50 Acetic acid 0 to 90 5 3. 80 15 to 70 20 to 70 water 5 to 35 5 to 30 10 to 30 10 to 26 ethyl acetate 0 to 20 0 to 15 1 to 12 3 to 10 jun 0 to 10 0 to 3 〇 _] to 3 0.2 to 2 Other 0.1 to 10 0.1 to 6 0.1 to 4 The crude ethanol product can be treated as shown in the typical hydrogenation system 200 of Figure 2. Figure 2 shows a hydrogenation system suitable for the separation of ethanol from a mixture of acetic acid and crude ethanol according to one embodiment of the invention. System 200 includes a reaction zone 201 and a distillation zone 202. Reaction zone 201 includes reactor 2〇3, hydrogen feed line 204, and acetic acid feed line 205. The distillation zone 202 includes a flash column 2〇6, a first distillation column 207, a second distillation column 208, a third distillation column 209, and a fourth distillation column 223. Hydrogen and acetic acid are supplied to the evaporator 210 through the hydrogen feed line 2〇4 and the acetic acid feed line 2〇5, respectively, and a gas feed stream is established in the line 2]1 to be directed to the reactor 2〇3. In one embodiment, the hydrogen feed line 204 and the acetic acid feed line 205 can be combined, for example, in a stream containing both hydrogen and acetic acid, fed together into the evaporator 21A. The temperature of the vapor feed stream in line 211 is preferably from 100 〇c to 350 〇c, for example, from 12 〇 〇 c to 3 〇. Mouth ^ 150 °C to 300%. Any unvaporized feed is removed from the evaporator 21, as shown in Figure 2 and can be recovered or discarded. Further, although Fig. 2 shows the top of the pipe-directed reactor 2〇3, the pipe 211 can be guided to the side of the 2〇3: The modification of the zone 2〇1 and the additional components are as follows. The square bottom reaction reactor 2〇3 contains a catalyst for hydrogenating a carboxylic acid, preferably acetic acid. In the embodiment or multiple guard beds (not shown) can be used to protect the poisons contained in the oil 0 or not expected. Such a protective bed uses a reduced or liquid flow. Suitable bed material materials have been disclosed in the literature and include, for example, carbon dioxide dioxide, oxidized sulphur, or a resin or resin. In some embodiments, 匕 protection 18 201204695 ==^ specific _, such as sulfur _ 素. In the case of hydrogenation, it is preferred to continuously react the money 3 to remove the crude ethanol product via line 212. The crude product stream can be condensed and sent to the flash tower, which in turn provides & gas and liquid (4) for avoidance to 25Qt, repair 22 = Ϊ " flash tower 2〇6 _ force is better from 50 thousand Pa to 2, _ thousand square ten, two: 5 kPa to 1,500 kPa or from 100 to i, 〇〇〇 kPa. In another implementation, the temperature and the force of the 2G6 are similar to the temperature and force of the reactor 2G3. The vapor stream of the second gas may include gas and carbon gas compounds which may be purged and/or passed through 2M'; The vapor of the return portion as shown in Fig. 2 passes through the compressor 214 and is combined with the helium oxygen feed to be fed into the evaporator 21A. The liquid is withdrawn from flash column 2G6 and pumped as a feed composition via line 215 to the side of first steam 207. The steam tower is also referred to as a staged separation tower. The content of line 215 will generally be approximately the same as that obtained directly from the reaction enthalpy, and JL may actually be determined as the crude ethanol product. However, it is preferred that the feed composition of the pipeline does not contain hydrogen, carbon dioxide, methyl and sulfur, which are removed by the flash column 206. The liquid turnover of the line 215 is shown in Table 2. It should be understood that the liquid line may contain ingredients that are not listed, such as ingredients in the feed. Eight 201204695 Ethanol Acetic Acid Water ~~~~ Table 2: Concentration (% by weight) 5 to 70 _ <90 5 to 35 Feed composition concentration (% by weight) ]0 to 60~~~ 5 to 80 5 to 30 concentration ( Weight %) 15 to 50 15 to 70 Acetate acetaldehyde ~ acetal awake · _ < 20 0 to 15 10 to 30 1 to 12 _ < 10 < 5 0.001 to 3 0.001 to 2 0.1 to 3 —八八----- Acetone other esters ' 0.005 to 1 -_15_ 0.0005 to 0.05 < 0.005 < 〇005 0_001 to 0_03 —----~ — Other ethers <5 < 0.001 Statins ——— __ <5 < 0.005 < 0.001 < 0.001 The amount shown in the table below (<) is preferably absent, and if present, there may be an amount ' or a weight greater than 0.0001%. i 2 two other si classes, which may include, but are not limited to, ethyl acetate, _", isopropyl acetate, and acetic acid. In Table 2, "other oxime, may include but scoop, methyl ethyl isobutyl b. or a mixture thereof. "Other alcohols" in Table 2 may be, but not limited to, methanol, isopropanol, n-propanol, positive Butanol or a mixture thereof. In an embodiment composition, for example, line 215, may include propanol, such as isopropanol and/or n- 〇 to % by weight, from the side to °. G 5% by weight. It should be understood from the toilet that these other ingredients can be incorporated into any of the distillate str's described herein and that these other ingredients will not be described further herein unless the crude product is passed through one or more separators. Separating hydrogen and/or others, the product can be fed directly into the acid: ", the vapor feed, rather than the non-condensable gases, can be recovered from the overhead of the distillation column. 20 201204695 Tian Lulu ^15, when the acetic acid content is less than 5% by weight, the acid separation steam tower 207 can be jumped "i- thing and the road 215 can be directly introduced into the second steaming tower 208, the second steaming hall The tower is also collectively referred to as 'fe proud steamed scales'. (d) In the embodiment shown in Fig. 2, the line 215 is the lower portion of the first steaming step 2, 7 and the lower half or lower half of J. According to the acetic acid conversion rate and the first steaming tower 207 = quite 'unreacted acetic acid, part of the water and other heavy arrogance, if any, will be removed from the composition of S Road 2丨5, better For continuous removal as a residue. In certain embodiments: where, in particular, having a higher acetic acid conversion rate, at least _, or at least 90% of the field: it may be advantageous to remove most of the water in the line 215, and in the residual stream 216 The middle side is all acetic acid. The residual stream 2丨6 can be recycled to the reaction zone 2 In addition, the water in the 2!6 t portion of the residual stream can be returned to the acid-rich portion of the reaction zone 2〇1 for separation and removal. In other embodiments, the residual stream 216 can be a dilute acid stream that can be treated with a weak acid, systemed, or sent to a reactive distillation column to convert the acid to an ester. An overhead is also formed in the first hot distillate column 207, which is removed in line 217 and can be condensed and refluxed 'e.g., at a reflux ratio from 1 G u to 丨: 1 G, as from 3: 丨 to 丨:3 or from 1: 2 to 2: 1. The steaming material of Figure 2 is any steaming tower that can complete the separation and/or purification. The steamer is a tray-type steamed scale having an i(9) tray, for example, and having 10 to 100 trays, 20 to 95 trays, or 30 to 75 trays. The tray can be a sieve tray, a solid (four) tray, a shift or any other suitable design known in the literature. In other embodiments, the tower can be steamed. In the case of a packed tower, both the structured packing and the scattered packing can be arranged such that the trays or packing can be arranged in a continuous inspection tower or in two or more steaming, so that the steam enters from the first stage. The second seat, and the liquid enters the first seat from the second seat and so on. With the associated condensation in each steamed!! and the liquid separation tank can be any conventional design and simplified for shooting. Heat can be supplied to the bottom of each fine tower at the bottom of the flow loop through the heat exchanger, or reboiler (ReboileO. Other types of re-follers can also be used, such as internal re-followers. Provide reboil (four) heat can come from any process The heat generated by the integration of the re-integration of the Buddha 201204695 other? Heating, or steel furnace. Although the use of additional reactor ',, condensation' = in: fJ invention method can be used in the field and ancient, S ~7 conge, heating 70 pieces and other components. For the technical compressor, then::====: each =, pump, and used in the process of the present invention. Know the "clutch (four)' may also be merged may be In terms of practical problems, although it can be used in one session with Γ耽 pressure and super atmospheric pressure, in these areas, the mountain shape is 10 kPa to 3,000 kPa. The temperature is generally between the field of transfer and the point of removal of the residue composition. For the blue technique; ==; _ pressure. In addition, depending on the scale of the production process. b彳不彳' If described , can be steamed in a standard atmospheric pressure with a feed weight ratio 2 〇 7 hours, from the steam tower to drain the pipeline 2 95〇c ^ 12〇〇c, ^ 105〇c ^ U7〇c ^ age 207 through the pipeline 2] 7 discharge _ discharge temperature needle: c, for example , from 75〇c to 95〇c or 80. to 9〇〇c. Yarn = heart to the first - steamed crane tower 207 pressure range from αι kPa to (10) kPa, for example, from kilopascals or from 1 kPa Up to 375 kPa. The composition of the residue in the exemplary embodiment is listed in Table 3 below. Please note that depending on the acetic acid, correcting the operation and whether most of the water is removed from the residue, these rates and steaming should be understood. Yes, "The substance and residue may also be ^ = changeable. The ingredients in the feed. In addition, for convenience, the first ingredient, like the skin, is called "first take," or "first residue" Other steaming == objects can also have similar digital repairs (second, third, etc.) to distinguish between subtle or residual terms should not be converted to require any specific separation order. 201204695 Table 3: ¥^^--- Concentration (% by weight) 7 exhibition original (fortunate concentration (weight distillate - - 里里 / 〇 J ethanol 20 to 75 ~ ^ 〇 Jl70 40 to 65 water 10 To 40 15 2? 20 to 35 acetic acid <2 〇.U〇1 φ 〇s 〇〇1 to 0.2 ethyl acetate <60 ——40 10 to 30 acetaldehyde <10 - to 5 0.01 to 4 <0.1 _ _ <〇.l ~ <0.05 Acetone <0.05 - 0.03 〇〇1 to 0.025 Residue ______ Acetic acid 60 to 100 — ~---_ —_Z〇J.95 85 $ Q9 Water &lt ;30 1 $ on 1 to 15 Ethanol <1 - Wang Yi <0.9 < 〇07 Secret Tower 207 - Some species, such as _, can be decomposed to very low levels and not further, in the discharge reactor After 2〇3, the pipeline liquid feeds the crude ethanol product. There may be hybridization. According to the vinegar concentration, the acid: cool. By means of the stop_ and/or temperature of the liquid feed 215, the distillate of the double column 207, such as the overhead stream, can be adjusted, preferably, the reflux ratio thereof is 5 In.]q ... claws such as the brother 2, the alcohol, the acid, the west, the pipeline 217, preferably include the water and other W, which is formed by the binary and ternary, half section. The first is slightly introduced to the top or middle portion of the first Lok Tower 208. For example, in the above mode, 208 is a tray type steaming or filling steaming. In - implementation or from 2〇 to ^1ζ2ί) 8=5 to 7_盘 '(four)' from 15 to 5〇 tray tray steamed sister, stomach = °9 _ 'If not water extraction 25 tray It. Then the official road 2Π can be introduced into the tray. In addition, if a tray tray distillation tower of 30 trays is used which does not utilize water extraction 23 201204695, in the pipeline type, the second steaming column 2〇8 may be the extraction 7 and may be introduced into the tray 2. In another implementation, such as water, it can be added to the second steaming '8' °. In this embodiment, the extractant, the source or the (10) from the extract comprises water, and the shot may be from some external real-life formula, in the late _ _ mail H. _, can be used - piece or multi-piece =:,::= two _ under gas pressure operation, the first will be different, the second steaming view is better at the height from listening to 9 (). . ,;, the second residue temperature discharged by the official road 218 from the first - heart L from 耽 to 9 〇 ° c, or thief to the thief. .... The temperature of the second distillate discharged through the official road 220 is preferably from 5 Torr to 90 ° C, for example, from 60. "5 snv , . Pingyi 1 main has two to pressure, that is, i Ji or to 7G C ° second steaming can be operated under low vacuum conditions, which is beneficial to further separate acetic acid And B. leaven. In its practice, the second steaming pressure range is from (U kPa to 510 kPa), for example, from j kPa to 475 kPa or 丄 kPa to 3 kPa. The composition of the second steamer 208 and the residue (four) are provided in Table 4. It should be understood that the exhibits and residues may also contain other ingredients not listed, such as other ingredients in the feed.

24 201204695 濃度(重量%、 r^2—_ 塔 德出物 重量%) 濃度(重量%) 醋酸乙酯 乙醛 10 至 90 1 £25 ~~~—〜 至 90 50 至 90 水 1 至 2了~~~ 至 15 1至8 乙醇 <1〇~ s_L至 20 4至16 縮醛 卜至15 0.01 至 5 至 2 0.01 至 1 殘留物 — 一 —-^ 水 5至70 _ 乙醇 20 至 9「~~ s^至 60 30 至 50 醋酸乙酯 "^3~~〜 _____55 至 70 40 至 70 醋酸 ~~ <〇1 ~~~ 至 2 0.001 至 0.5 U^l 至 0.3 0.001 至 0.2 2-殘留物中乙醇對第二館出物中乙醇的重量比較佳為至少有3:】, 例=至少有6],至少有8:1,至少有㈣或至少有ΐ5:ι。在第 二殘留物中乙㈣第二_物中_乙6旨之重量比較佳者為低於 像是:低於0.2:1或低於0·1 :卜如同在第二蒸娜使用 的卒取塔之實施方式中,在第二殘留物中醋酸乙醋對第二 餾出物中醋酸乙酯之重量比趨近於零。 =中第二殘留物引入第三蒸解M9 :下方’;二; 戶“回流,例如,在回流比從i : 1〇至1〇 :卜,佳為如第2圖 或從1 : 2到2 :】進行回流。在管路221之第 甘3到3 :卜 含水,較佳為從系統2〇〇中移除或可部分返回錢"較佳為主要 =蒸鶴塔2〇9較佳為如上所述之塔盤式蒸餘塔,=何部分。第 知作。從第三蒸娜209經由管路219排 2在大氣壓力下 25 乐-爾峰的溫度較佳為 20120469524 201204695 Concentration (% by weight, r^2__ Tad's weight%) Concentration (% by weight) Ethyl acetate acetaldehyde 10 to 90 1 £25 ~~~~~ to 90 50 to 90 Water 1 to 2 ~~~ to 15 1 to 8 Ethanol <1〇~ s_L to 20 4 to 16 Acetal to 15 0.01 to 5 to 2 0.01 to 1 Residue - 1 - ^ Water 5 to 70 _ Ethanol 20 to 9" ~~ s^ to 60 30 to 50 ethyl acetate "^3~~~ _____55 to 70 40 to 70 acetic acid ~~ <〇1 ~~~ to 2 0.001 to 0.5 U^l to 0.3 0.001 to 0.2 2- The weight of ethanol in the residue is preferably at least 3:], for example, at least 6:, at least 8:1, at least (four) or at least ΐ5:ι. In the second residue B (b) second _ _ B 6 is better than the like: lower than 0.2:1 or lower than 0:1: as in the implementation of the second steaming tower In the method, the weight ratio of ethyl acetate to the ethyl acetate in the second residue in the second residue approaches zero. = the second residue is introduced into the third distillation M9: lower '; two; For example, at reflux ratio from i: 1〇 to 1〇: Bu, Jia is as shown in Figure 2 or from 1: 2 to 2:]. In the third step 3 to 3 of the line 221: the water is contained, preferably removed from the system 2〇〇 or partially returned to the money " preferably the main = steamer tower 2〇9 is preferably as described above Tower-type steaming tower, = what part. The first knowledge. From the third steaming 209 through the line 219 2 under atmospheric pressure 25 Le-er peak temperature is preferably 201204695

!:^rG°c至崎或抑至机。_塔在大氣 至115°C “ ’攸第二洛鱗209排出的第三殘留物溫度較佳為從70°C ,從贼至110°c,或坑至阳。C。第三策娜209 顧出物和殘留物還可能包含其他未列出之成分,如在進料中的成分。 餾出物 乙醇 表5 :第 渗餾塔 濃度(重量%) 濃度(重量%)!:^rG°c to Saki or to the machine. _ Tower in the atmosphere to 115 ° C "The third residue temperature of the ' 攸 second Luo scale 209 is preferably from 70 ° C, from the thief to 110 ° C, or pit to Yang. C. Third Zena 209 The feed and residue may also contain other unlisted ingredients, such as ingredients in the feed. Distillate Ethanol Table 5: Distillation column concentration (% by weight) Concentration (% by weight)

任何從賴或減誠物通過蒸_程的化合物—般簡在第三顧出物 中,其含量係低於(U «%,例如,低於⑽重量%或低於G 〇2重量 % ’該百分率係對第三《物總重量而言。在―實施方式中,一支 多支的側流可從系統200中任何蒸餾塔207,2〇8和/或2〇9中除去雜 質。較佳為至少-支側流用於從第三蒸館塔2〇9去除雜f。這些^質可 被清除和/或被保留在系統200内。 第三餾出物219可使用一種或多種額外的分離系統,例如,蒸餾塔( 如’精德塔)’或分者子筛,來進-步純化以形成無水乙醇^物^ “無水乙醇成品“。 ” 回到第二热趨塔208之第二飽出物,該第二飽出物較佳者為如第2 示來進行回流,例如,在回流比為1 : 30到30 : 1,例如,從i : 5 201204695 5 · J 1*3 223,3 ·】。第二餾出物通過管路220饋入第四蒸餾塔 出物四多在第四蒸館塔223中分離第二德 包括A其m: ” 0括在官路224之乙醛,以及第四殘留物,其 20.】吕 之醋酸乙酯。第四館出物較佳者為在回流比從1:20至 的笛1:15至15:1或1:10或10]進行回流,而部分 由管路224返回到反應區201。例如,第四潑出物可結 到蒸發器210,或直接加入反應器挪。如圖所示, 理論所二束,第四”物和醋酸—起饋人蒸發器210。如果沒有被 增加乙㈣旦可氫化形成乙醇’时含⑽流到反應區,則可 (未顯示於^中f降低副產物和廢棄物的產生。在另—個實施方式中 以製造有用^⑽可收集和_⑽’不論有或沒有進—步的純化, 衍生物 包括但祕於正丁醇、丨,3·1^醇和/或巴豆路及其 洗第四蒸娜223之第四殘留物。第四殘留物主要包 這可適合用作溶劑混合物,或用在生產賴。在— _第四蒸祕223之第二《物移出,使得 在第四4餾塔223之殘留物未具有可檢出量的乙搭。 =四蒸鶴塔223較佳為如上所述之塔盤 二運作。,在一實施方式中,壓力是從=== 千酿4,5GG千帕,或從4GG千帕至3,_千帕。在 =細式中’第四蒸館塔223可在壓力高於其他蒸飽塔的壓力下 2 四蒸顧塔223經由管路224排出之第四«物溫度較 佳為60 C至110 c,例如,從7〇〇c至卿〇c或75〇c至咖 大氣壓力_力操作時,從第四蒸餾塔223經由管路224排^ 1 出物溫度健麵至少赃,例如,至少7 ^ 224f=第四館 蒸傲塔223經由管路225排出以留=== 例如,從8〇〇Cf7U〇〇C,或咖至峨。在高於大 201204695 ==操作時’從第四難塔223經由管路225排出之殘留物,、《 度較佳者為至少7Gt,例如,至少贼或 =殘留物胍 的傲出物和殘留物組成物的典型成分列在下 第四^塔奶 二物和殘留物還可能包含未列出之其他成分,Any compound that is passed through the steaming or subtraction of the condensed product in the third product is less than (U «%, for example, less than (10)% by weight or less than G 〇 2% by weight' The percentage is for the third "total weight". In an embodiment, a plurality of side streams can be removed from any distillation column 207, 2, 8 and/or 2, 9 in system 200. Preferably, at least the side stream is used to remove the impurities f from the third steaming tower 2〇9. These materials may be removed and/or retained within the system 200. The third distillate 219 may use one or more additional A separation system, for example, a distillation column (such as 'Jingde Tower'' or a sub-screen, is further purified to form an anhydrous ethanol product ""anhydrous ethanol finished product"." The second saturated material is preferably refluxed as shown in the second embodiment, for example, at a reflux ratio of 1:30 to 30:1, for example, from i: 5 201204695 5 · J 1*3 223,3 ·]. The second distillate is fed into the fourth distillation column through the pipeline 220. The fourth distillate is separated in the fourth steaming tower 223. The second German includes A: m: ” is included in the official road 224 Acetaldehyde, and the fourth residue, which is 20. ethyl acetate. The fourth museum is preferably from 1:20 to 15:1 or 1:10 in the reflux ratio from 1:20. Or 10] returning, and partially returning to the reaction zone 201 by the line 224. For example, the fourth splash may be attached to the evaporator 210, or directly added to the reactor. As shown, the theoretical two bundles, The four" and acetic acid - feeds the evaporator 210. If it is not added to the (four) denier hydrogenation to form ethanol ' (10) flow to the reaction zone, it can be (not shown in the reduction of by-products and waste generation) In another embodiment, in order to produce useful (10) collectable and _(10) 'purification with or without further steps, the derivative includes but is secreted to n-butanol, hydrazine, 3·1^ alcohol and/or croton road. And washing the fourth residue of the fourth steaming na. 223. The fourth residue is mainly packaged, which can be suitably used as a solvent mixture, or used in the production of Lai. In the fourth article of the fourth steaming 223, the material is removed, so that The residue in the fourth 4 distillation column 223 does not have a detectable amount of ethylene. The fourth steaming tower 223 is preferably operated as the tray two as described above. In one embodiment, the pressure is from 4 = 5 GG kPa, or from 4 GG kPa to 3, _ kPa. In the = fine formula, the fourth steaming tower 223 can be at a higher pressure than other steaming The fourth temperature of the steaming tower 223 discharged through the line 224 is preferably 60 C to 110 c, for example, from 7 〇〇c to 〇c or 75 〇c to the atmospheric pressure of the coffee. _ force operation, from the fourth distillation column 223 through the line 224 discharge temperature at least 赃, for example, at least 7 ^ 224f = fourth museum steam ota 223 discharged through the line 225 to leave === For example, from 8〇〇Cf7U〇〇C, or coffee to 峨. Residues discharged from the fourth tough tower 223 via line 225 when operating above the 201204695 == operation, "the preferred one is at least 7 Gt, for example, at least a thief or = residue 胍 傲 和 and residue The typical composition of the composition is listed in the next fourth tower and the residue may also contain other ingredients not listed,

二=9=…96峨乙醇,例如,從8°至_ 醇,該百鲜係對乙義物總«而言。典型 乙醇成品組成範圍如下表7所列。 28 201204695Two = 9 = ... 96 峨 ethanol, for example, from 8 ° to _ alcohol, the hundred fresh line for the total sine. Typical ethanol finished product composition ranges are listed in Table 7 below. 28 201204695

本發明完成的乙醇組成物較佳為含有非s %,的其他醇類,如曱醇、丁醇、里里如.低於〇·5重量 一實施方式t,於完成的乙⑽物中㈣醇類。在 醇’例如,從95至⑽重量鹏,從⑽至重量p’〇〇0 ” 二至500重量ppm。在一實施方式中;上 乙搭’可選擇性地包括低於8重量 曰且成物實質上不含 重量PPm之乙盤。 里鹏如低於5重iPPm,或低於! 在某些實把方式中’當使用進一步水分離時,可取出乙醇產物作 自水分離單元^物流。在此實施方式中,乙魅射乙醇濃度可 月b曰同於表7所列,車父佳者為有大於π重量%’如大於%重量%或大 於99.5重量%的乙醇。在這方面乙醇產物較佳者為包括低於3重量%的 水’如低於2重量%或低於〇·5重量%的水。 本發明實施方式的完成的乙醇組成物適合使用在多種應用包括燃料、 /合劑、化工原料、藥品、清潔劑、消毒劑、氫化傳送或消費品。在燃料 應用’變性乙醇組成物並可與汽油混合用於機動運載工具,像是汽車、 船隻和小型活塞式發動機飛機。在非燃料應用上,變性乙醇組成物可用 作化妝品和美容製劑之溶劑、洗滌劑、消毒劑、塗料、油墨和藥品。完 29 201204695 成的乙醇組成物還可以用作製程 料、光化學和乳膠加工之用。 彳,、昝樂產-、食品製劑、染 完成的乙醇組成物還可以用作化 丙稀酸乙醋、醋酸乙s旨、乙烯二\Λ ’ί、他化學材料’如酷、 也曰化。在另-個應财,乙醇完成品組成物可絲進 何已知的脫水觸媒可來使㈣脫水 === 石觸媒,例如,可用為脫水觸媒 此、:内入參考。彿 0.6奈米,較佳彿石包括脫水觸媒 自^二孔隙直徑至少有 石X和沸石γ之群组1石t選自包含絲光沸石、·5、沸 號,和彿石Y描述=7^專«_,244 考。 判弟3,130,007破,其全部内容在此納入參 【實施方式】 下面提供一實施例。其後的實施例 為了使本發明揭露更有效地被理解, 則描述本發明的各種蒸餾製程。 實施例 實施例1 包括乙醇、醋酸、水和醋酸乙醋之乙醇粗產物係在平均溫度為2910C和 出口壓力為2,063千帕下,於觸媒存在下使包括95 2重量%醋酸和4 6 重量=的水與氫氣之蒸發進料反應得之,該觸媒係由16重量%_和 1重量%錫承載於1/8英寸石夕酸弼改性的二氧化石夕之擠出體 (Extrudates)。未反應的氫氣回收到反應器入口,使得在GHSV(氣體 每小時空間速度)3893小時-1下,總氫氣/醋酸的摩爾摩爾比為5 8。在這 些條件下,42.8%的醋酸會被轉化,對乙醇的選擇率則為871%,對醋 酸乙醋選擇率則為8.4%,對乙齡選擇率則為3 5%。藉由第2圖所示具 201204695 =塔之分離流糊進行乙_產物之純化,以產生乙醇產物流和輕傲 f鐵份賴人1射直_奥_德肖驗塔(0丨d⑽haw滅邮),其包 1中2二1 ’而輕館份流係被設計在較高的壓力下操作,以產生塔頂 出物抓’/、包括乙盤,和殘留物流,其包括醋酸 4 ,的壓力下操作,射驗塔中塔盤之間壓差為22千帕 回:=8二回流到蒸餾塔。至少有部分的塔繼出物流返回至 ㈣留物流==8速將殘嶋移出。輕齡進料、塔糊物 成分 輕餾份進料14*%) 表8乙醛移除蒸餾塔 塔頂館出物 (重量%) 殘留物 (重量%)The ethanol composition completed by the present invention preferably contains other alcohols other than s%, such as decyl alcohol, butanol, riuri, less than 〇5 by weight, an embodiment t, in the finished B (10) (four) Alcohols. In the alcohol 'for example, from 95 to (10) by weight, from (10) to the weight of p'〇〇0" from two to 500 ppm by weight. In one embodiment; the upper part 'optionally includes less than 8 weights and is formed. The substance is substantially free of the weight of PPm. Li Peng is less than 5 weight iPPm, or lower than! In some practical methods, 'when using further water separation, the ethanol product can be taken out as the water separation unit ^ logistics In this embodiment, the concentration of ethanol may be the same as listed in Table 7, and the car is better than π% by weight, such as greater than % by weight or greater than 99.5% by weight of ethanol. Preferably, the ethanol product comprises less than 3% by weight of water, such as less than 2% by weight or less than 5% by weight of water. The completed ethanol composition of embodiments of the present invention is suitable for use in a variety of applications including fuels, / Mixtures, chemical raw materials, pharmaceuticals, detergents, disinfectants, hydrogenated delivery or consumer products. In the fuel application 'denatured ethanol composition and can be mixed with gasoline for motor vehicles, such as cars, boats and small piston engine aircraft. In non-fuel applications , Denatured ethanol compositions can be used as solvents, detergents, disinfectants, coatings, inks and pharmaceuticals for cosmetic and cosmetic preparations. The ethanol composition of 2012-02695 can also be used as a process material, photochemical and latex processing.彳, 昝乐产-, food preparation, dyed finished ethanol composition can also be used as acetyl acetate, acetate acetate, ethylene, Λ ', his chemical materials, such as cool, also 曰In another case, the composition of the ethanol finished product can be drawn into any known dehydration catalyst to make (4) dehydration === stone catalyst, for example, can be used as dehydration catalyst, this: internal reference. 0.6 nm, the preferred Buddha stone includes a dehydration catalyst from a group of two pores having at least a stone X and a zeolite γ. 1 stone t is selected from the group consisting of mordenite, ·5, a boiling point, and a buddha Y description = 7^ Dedicated «_, 244 考. Judgment 3,130,007 broken, the entire contents of which are incorporated herein by reference. [Embodiment] An embodiment is provided below. The following embodiments are described in order to make the disclosure of the present invention more effective. Various distillation processes of the invention. EXAMPLES Example 1 includes ethanol, The crude ethanolic product of acetic acid, water and ethyl acetate was evaporated at a mean temperature of 2910 C and an outlet pressure of 2,063 kPa, in the presence of a catalyst, including 95 2% by weight of acetic acid and 46% by weight of water and hydrogen. In response to the reaction, the catalyst was supported by 16% by weight and 1% by weight of tin in 1/8 inch of strontium strontium sulfate-modified extrudate (Extrudates). Unreacted hydrogen was recovered. The reactor inlet is such that at a GHSV (gas hourly space velocity) of 3893 hr-1, the total hydrogen/acetic acid molar ratio is 58. Under these conditions, 42.8% of the acetic acid is converted and the selectivity to ethanol is selected. It is 871%, the selectivity to ethyl acetate is 8.4%, and the selectivity for age is 35%. Purification of the B-product by the separation of the flow of the 201204695 = tower shown in Figure 2 to produce the ethanol product stream and the arrogant f-iron Lai people 1 shot straight _ _ _ De Xiu test tower (0丨d (10) haw extinction (post)), its package 1 2 2 1 ' and the light library flow system is designed to operate under higher pressure to produce the top output catch '/, including the E disk, and the residual stream, which includes acetic acid 4, Under the pressure, the pressure difference between the trays in the test tower is 22 kPa back: = 8 is refluxed to the distillation column. At least some of the towers return to the logistics and return to (4) Remaining logistics == 8 speed to remove the wreckage. Light feed, tower paste composition Light fraction feed 14*%) Table 8 Acetaldehyde removal distillation tower Tower top store (% by weight) Residue (% by weight)

實施例2 S3為:=醋酸乙醋之乙醇粗產物係在平均溫度為和 ι〇·2^ 、、擇率則為87.9%,對醋酸乙自旨選擇率則為9.5 31 201204695 % ’對乙醒^選擇率則為1.8%。辟由筮9 進行乙醇粗產物之純化。2 口所不具細塔之分離流程圖 Ϊ二:留:流,其包括醋酸乙醋。蒸餾塔在274千帕的壓力下操作, 曰、==中塔盤之間壓差為i 2千帕。塔糊出物流 且至少有部分的塔頂餾出物流返 ^,、餾。 物流移出。輕齡進料、塔頂_域===9速將殘留Example 2 S3 is: = the crude ethanol product of ethyl acetate is at an average temperature of ι〇·2^, and the selectivity is 87.9%, and the selectivity for acetic acid is 9.5 31 201204695 % 'B The wake-up rate is 1.8%. The crude ethanol product was purified from 筮9. Separation flow chart of 2 rows without thin towers Ϊ2: Retention: flow, which includes ethyl acetate. The distillation column was operated at a pressure of 274 kPa, and the pressure difference between the 塔 and == middle trays was i 2 kPa. The tower pastes out the stream and at least a portion of the overhead stream is returned to, and distilled. Logistics is removed. Light feed, tower top _ domain === 9 speed will remain

份流饋人!英寸直徑奧爾德肖蒸麟,其包含Μ個塔盤 顧W碰設計在較高的壓力下操作,以產生塔棚出物流,1包紅 實施例3 =探討—㈣難轉健力的辟,根 產乙醇粗產物和分離成為輕飽份流。 赞月的貫加方式來生 下表表明增加乙_除蒸鱗操作壓力的 傲份流進料的乙路含量減少。就本實施例而言2留物流中來自輕 三個實驗。結果概述於下表和第3圖。 。 同的操作壓力進行Feeding people! Inch diameter Aldshaw steaming, which consists of a tower tray, W-touch design, operating at a higher pressure to produce tower shed logistics, 1 package of red, example 3 = discussion - (four) difficult to turn The root produces ethanol crude product and is separated into a light saturated stream. The way of appreciating the month of the month is as follows: The table below shows that the amount of B in the feed of the proud flow is increased. For the purposes of this example, the two retention streams were from three experiments. The results are summarized in the table below and in Figure 3. . The same operating pressure

實驗A 將輕餾份流饋入乙醛移除蒸餾塔流產生塔頂 201204695 塔,其包含25個塔盤且其係被設計在較高的 220千帕的壓力下操作。塔頂傲出物在回流 1。_塔在約 中顧出物鲁進料的比值(D/F)為約G](重^ =到,塔’其 盤-2i溫度為90。〇分離實驗的結果列 重罝)。_塔的塔 表10 -乙酸·移除蒸顧塔 (在220千帕$壓Experiment A The light fraction stream was fed to an acetaldehyde removal distillation column stream to produce a column top 201204695 column containing 25 trays and designed to operate at a higher pressure of 220 kPa. The top of the tower is proud of the return of the material. The ratio (D/F) of the feed in the tower is about G] (weight = = to, the tower has a temperature of 90-2i. The result of the separation experiment is 罝). _ Tower of the tower Table 10 - Acetic acid · Remove steam tower (at 220 kPa)

成分 水 乙醛 醋酸 乙醇 醋酸乙酯 縮搭 丙酮 *在殘留減情發現,其 實驗Β 將輕餾份流饋入蒸餾塔流而產生塔頂館出物, 流,其包括醋酸乙酯。乙搭移除錄 〃 〇括乙醃’和殘留物 塔,其包含6〇個塔射直《爾德肖蒸飽 其中嫩對·進料的比值_為約。 重里 續&的塔盤_26溫度為m〇C。分離實驗結果列於表 33 201204695 表11 :乙醛移1¾¾¾ (在大氣壓力下操作) 塔頂Lt*%) 成分 輕餾份進料 (重量%)Ingredients Water Acetaldehyde Acetic acid Ethanol Ethyl acetate Condensed in acetone * Found in the case of residual flue, the experiment Β The light distillate stream is fed into the distillation column to produce a column top stream, which comprises ethyl acetate. The 移除 移除 乙 乙 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和 和The temperature of the tray _26 is 〇26. The results of the separation experiments are listed in Table 33 201204695 Table 11: Acetaldehyde shifting 13⁄43⁄43⁄4 (operating at atmospheric pressure) Column top Lt*%) Ingredients Light fraction feed (% by weight)

縮醛 *在殘留物流中發現的賴入蒸傲塔的乙駿%為約4% 實驗c 將輕餾份流饋入乙醛移除蒸餾塔而產生塔頂餾出物,其包 ^ 留物流,其包括醋酸乙酯。乙醛移除蒸餾塔為2英寸乙酸’和殘 塔,其包含60塔盤和設計在低於大氣壓力操作。、爾德肖蒸餾 壓力操作。塔頂德出物在回流比約為〇_75回流到蒸館拔, 卞帕的 對-進料的比值(D/F)為約0.38 (重量/重量)。 。其中餘出物-蒸餾塔的塔盤-26溫度為53.2°C。分離實驗結果列於表12 34 201204695 成分 輕餾份進料 (重量%) 表12:乙运 i在 34kpaThe acetal* is found in the residual stream to be about 4% by weight of the steaming tower. Experiment c The light fraction stream is fed to the acetaldehyde removal distillation column to produce an overhead product, which contains the overhead stream. It includes ethyl acetate. The acetaldehyde removal distillation column is a 2-inch acetic acid' and a residual column, which contains 60 trays and is designed to operate at subatmospheric pressure. , Deschau distillation pressure operation. The top of the column was refluxed to a steaming grid at a reflux ratio of about 〇75, and the ratio of the feed to the feed (D/F) was about 0.38 (w/w). . The temperature of the tray -26 of the remainder-distillation column was 53.2 °C. The results of the separation experiments are shown in Table 12 34 201204695 Ingredients Light distillate feed (% by weight) Table 12: E-ship i at 34kpa

*在殘留物流中發現的饋入蒸飽塔的乙越%為約 7.3% 塔頂鶴出物 (4*%) 4.69 2.95 ΟΌΟΓ 和輕餾份進料相比,在殘留物中發現的 操作壓力作圖,如第3圖所示。根據第3圖,==== 作塵力,導致乙駿在殘留誠中百分比低於冷輕腑進料^、、齡的知 雖然本發明已詳細純,但在本發明誠和範_之各種肢對此 之熟悉技#者而言係顯而易。以上討論相關的知識和技術文獻的背景及 詳細說明,其中揭露均可在此納人參考。此外,還應該認識到本發明層 面和各實施方式的部分和以下各種特色和/或所附申請專利範圍,是可二 合併或互換全部或部分,在前面各種實施方式的描述中,提到的另一種 實施方式可以適當結合其他實财^,航賴之熟悉技藝者將能理 解。 再者’所屬技術領域中具有通常知識者都明白前面之描述只是舉例說 明,不是為了限制本發明保護範圍。 35 201204695 【圖式簡單說明】 以下參考各種圖式詳細解說本發明,其中相同之數字係指相同的元件。 第1圖顯示-種按照本發明一實施方式的氫化系統流程圖。 第2圖顯示-種_本發明一實施方式的氣化系統流程圖。 第3圖顯示乙搭移除蒸餾塔的操作壓力對乙醛移除的景;響 【主要元件符被说明】 代號 說明 100 系統 101 氫氣 102 醋酸 103 反應器 104 粗產物 105 1—. 分離區 106 乙醇產物流 107 輕餾份流 108 蒸餾塔 109 餾出物流 ^~ 110 殘留物流 111 未反應的醋酸 112 非可冷凝性氣體 200 氫化系統 36 201204695 代號 說明 201 反應區 202 蒸餾區 203 反應器 204 氫氣饋入管路 205 醋酸饋入管路 206 閃蒸塔 207 第一蒸餾塔 208 第二蒸餾塔 209 第三蒸餾塔 210 蒸發器 211 管路 212 管路 213 管路 214 壓縮機 215 管路 216 殘留物流 217 管路 218 管路 219 管路 220 管路 37 201204695 代號 說明 221 管路 223 第四蒸餾塔 224 管路 225 管路 38* The % of B-fed to the steaming tower found in the residual stream is about 7.3%. The overhead crane (4*%) 4.69 2.95 操作 The operating pressure found in the residue compared to the light fraction feed. Drawing, as shown in Figure 3. According to Fig. 3, ==== dusting force, resulting in the percentage of the residual in the residual is lower than the cold light 腑 feed ^, age, although the invention has been purely detailed, but in the invention It is obvious that the limbs are familiar with this technique. The background and detailed description of the relevant knowledge and technical literature are discussed above, and the disclosures are hereby incorporated by reference. In addition, it should be recognized that the aspects of the present invention and the various embodiments and the following various features and/or the scope of the appended claims may be combined or interchanged in whole or in part, as described in the foregoing description of the various embodiments. Another embodiment can be combined with other real money, and the familiar artisan will understand. It is to be understood by those skilled in the art that the foregoing description is only illustrative and not intended to limit the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS The invention will be described in detail below with reference to the various drawings, wherein like numerals refer to the same elements. Figure 1 shows a flow chart of a hydrogenation system in accordance with an embodiment of the present invention. Fig. 2 is a flow chart showing a gasification system according to an embodiment of the present invention. Figure 3 shows the operating pressure of the removal of the distillation column to remove the acetaldehyde; the main component is explained. Code Description 100 System 101 Hydrogen 102 Acetic acid 103 Reactor 104 Crude product 105 1 —. Separation zone 106 Ethanol product stream 107 light fraction stream 108 distillation column 109 distillate stream ^~ 110 residual stream 111 unreacted acetic acid 112 non-condensable gas 200 hydrogenation system 36 201204695 code description 201 reaction zone 202 distillation zone 203 reactor 204 hydrogen feed Inlet line 205 Acetic acid feed line 206 Flash column 207 First distillation column 208 Second distillation column 209 Third distillation column 210 Evaporator 211 Line 212 Line 213 Line 214 Compressor 215 Line 216 Residual stream 217 Line 218 Line 219 Line 220 Line 37 201204695 Code Description 221 Line 223 Fourth Distillation Column 224 Line 225 Line 38

Claims (1)

201204695 七、申請專利範圍: 1. 一種純化乙醇粗產物的製程,其包括: 在反應器中觸媒的存在下,使醋酸氫化形成乙醇粗產物; 分離至少一部分乙醇粗產物,以產生輕餾份流和乙醇產物流;及 在蒸餾塔分離至少部分的輕餾份流,以產生塔頂餾出物,其包括乙 醛和殘留物流,其包括醋酸乙酯,其中殘留物流實質上不含乙醛及 其衍生物。 2. 如申請專利範圍第1項所述之製程,其中醋酸是由曱醇和一氧化碳 所形成,而每個用於氫化步驟的曱醇、一氧化碳和氫氣是來自合成 氣’其中該合成氣衍生自碳源,其選自包含天然氣、原油、石油、 煤炭、生物料及其組合之群組。 3. 如申請專利範圍第〗項所述之製程,其中殘留物流包括從〇〇〇1重 量%至0.5重量%之乙醛。 4·如申請專利範圍第1項所述之製程,其中殘留物流包括低於i重量 %之乙醛及其衍生物。 5.如申請專利範圍第1項所述之製程,其中殘留物流包括低於3重量 %之縮醛類及其衍生物。 6_如申請專利範圍第1項所述之製程,其中殘留物流包括4〇重量%至 100重量%之醋酸乙酯。 7. 如申請專利範圍第1項所述之製程,其中殘留物流包括低於4〇重量 %之乙醇。 8. 如申請專利範圍第1項所述之製程,其中至少一部分塔頂傲出物流 直接或間接地返回到反應器。 9. 如申請專利範圍第1項所述之製程,其中塔頂餾出物流包括從2重 量%至80重量%之乙醛。 10. 如申請專利範圍第1項所述之製程,其中蒸餾塔在高於大氣壓力之 壓力下操作。 39 201204695 項所述之製程,其中蒸镏塔在12G千帕至5,_ 項所述之製程,其中蒸祕在4⑻千帕至3,_ 13.述之製程,其中蒸親咖出物流 項所述之製程,其中由蒸德塔排出殘留物流的 15. =ί利範圍第1項所述之製程,其中蒸館塔在有利於乙搭衍生 物轉化為乙醛的壓力下操作。 16. 如申料利範圍第丨項所述之製程,其中觸媒包括金屬組合,選自 包含鉑/錫、鉑/釕、_、_了、_ n ^ n, 釕、鈷/錫、銀/鈀、銅/鈀、銅/鋅、鎳/鈀、金/鈀、釕/鍊及釘/鐵之群 組0 17. —種純化乙醇粗產物的製程,其包括: 在反應器中觸媒的存在下,使醋酸氫化形成乙醇粗產物; 刀離至J-部分乙醇粗產物’以產生輕飽份流和乙醇產物流;及 在蒸顧塔分離至少部分的健份流,以產生塔頂館出物,盆包 醛,和殘留物流,其包括醋酸乙赌,其中蒸傲塔在高 屨力下握柞。 %主 ,其中蒸餾塔在120千帕至 ’其中泰傲塔在400千帕至 18. 如申請專利範圍第17項所述之製程 5,000千帕的壓力下操作。 19. 如申請專利範圍第】7項所述之製程 3,000千帕的壓力下操作。 其中由蒸餾塔逸出塔頂餾出物 20.如申請專利範圍第丨7項所述之製程, 流的溫度從60°C至110。〇 ’其中由蒸餾塔排出殘留物流的 21.如申請專利範圍第17項所述之製程 溫度從70°C至115°C。 201204695 22·如申睛專利範圍第17項所述之製^ m 出物流導向反應ϋ。 ’减括將至少-部分的塔頂鶴 23·如申請專利範圍第口項所述之 肋重量%之乙搭。 其中乙链流包含從2重量%到 24.如申請專利範圍第17項所述 至100重量%之醋酸乙酯。 $里冲 25_如申請專利範圍第η項所述之製 甘A#,威讲 及其衍生物。 1程,其中殘留物流實質上不含乙路 ’其中流殘留物包含低於1重量 26.如申請專利範圍第π項所述之製程 ^之乙路及其衍生物。 汀^申請專利範圍第17項所述之製程,其中流殘留物包含低於3重量 %之縮醛類及其衍生物。 申請專利範圍第η項所述之製程,其中蒸娜在有利於乙搭衍生 物轉化為乙醛的溫度和壓力下操作。 29. —種純化乙醇粗產物的製程,其包括: 刀離至少一部分乙醇粗產物,以產生輕趨份流和乙醇產物流;及 在蒸德塔分離至少部分的輕館份流,以產生塔頂德出物,其包括乙 酸’和殘留物流,其包括醋酸乙醋,其中殘留物流實質上不含乙盤 及其 生物。201204695 VII. Patent Application Range: 1. A process for purifying crude ethanol product, comprising: hydrogenating acetic acid to form a crude ethanol product in the presence of a catalyst in a reactor; separating at least a portion of the crude ethanol product to produce a light fraction And a stream of ethanol product; and separating at least a portion of the light ends stream in the distillation column to produce an overhead stream comprising acetaldehyde and a residual stream comprising ethyl acetate, wherein the residue stream is substantially free of acetaldehyde And its derivatives. 2. The process of claim 1, wherein the acetic acid is formed from decyl alcohol and carbon monoxide, and each of the sterols, carbon monoxide and hydrogen used in the hydrogenation step is derived from syngas, wherein the syngas is derived from carbon The source is selected from the group consisting of natural gas, crude oil, petroleum, coal, biomass, and combinations thereof. 3. The process of claim 1, wherein the residual stream comprises from 1% by weight to 0.5% by weight of acetaldehyde. 4. The process of claim 1, wherein the residual stream comprises less than 9% by weight of acetaldehyde and derivatives thereof. 5. The process of claim 1, wherein the residual stream comprises less than 3% by weight of acetals and derivatives thereof. 6_ The process of claim 1, wherein the residual stream comprises from 4% by weight to 100% by weight of ethyl acetate. 7. The process of claim 1, wherein the residual stream comprises less than 4% by weight of ethanol. 8. The process of claim 1, wherein at least a portion of the tower is returned directly or indirectly to the reactor. 9. The process of claim 1, wherein the overhead stream comprises from 2% by weight to 80% by weight of acetaldehyde. 10. The process of claim 1, wherein the distillation column is operated at a pressure above atmospheric pressure. 39 The process described in 201204695, wherein the steaming tower is in the process of 12G kPa to 5, _, wherein the steaming is in the process of 4 (8) kPa to 3, _ 13. The process described in which the residue stream is discharged by a steaming tower. The process described in item 1 of the claim 1, wherein the steaming tower is operated at a pressure which facilitates conversion of the ethylene derivative to acetaldehyde. 16. The process of claim </ RTI> wherein the catalyst comprises a metal combination selected from the group consisting of platinum/tin, platinum/ruthenium, _, _, _n^n, ruthenium, cobalt/tin, silver /Palladium, copper/palladium, copper/zinc, nickel/palladium, gold/palladium, rhodium/chain and nail/iron group 0. 17. Process for purifying crude ethanol product, which comprises: catalyst in the reactor The acetic acid is hydrogenated to form a crude ethanol product; the knife is separated from the J-part ethanol crude product to produce a light saturated stream and an ethanol product stream; and at least a portion of the healthy stream is separated in the steaming tower to produce a top The museum produces, potted aldehydes, and residual streams, which include acetonitrile gambling, in which the steaming tower is held under high pressure. % main, wherein the distillation column is operated at 120 kPa to ‘where the arion is operated at 400 kPa to 18. The process described in claim 17 is 5,000 kPa. 19. Operate at a pressure of 3,000 kPa as described in Section 7 of the patent application. Wherein the overhead stream is withdrawn from the distillation column. 20. The process described in item 7 of the patent application, the temperature of the stream is from 60 ° C to 110. 〇 ' wherein the residual stream is discharged from the distillation column 21. The process temperature as described in claim 17 is from 70 ° C to 115 ° C. 201204695 22·For example, the method described in Item 17 of the scope of the patent application is directed to the reaction-oriented reaction. ‘Reducing at least part of the taring crane 23· 5% of the rib weight as stated in the mouth of the patent application. Wherein the ethyl chain stream comprises from 2% by weight to 24. ethyl acetate as described in claim 17 to 100% by weight. $里冲 25_ As described in the patent application scope item n, the Gan A#, Wei Shi and its derivatives. In the first step, wherein the residual stream is substantially free of the ethylene path, wherein the residue of the stream contains less than 1 weight. 26. The process described in the πth item of the patent application, and the derivative thereof. The process described in claim 17 wherein the stream residue comprises less than 3% by weight of acetals and derivatives thereof. The process described in claim n, wherein the steaming is operated at a temperature and pressure which facilitates conversion of the ethylene derivative to acetaldehyde. 29. A process for purifying a crude ethanol product, comprising: removing at least a portion of the crude ethanol product to produce a light fractional stream and an ethanol product stream; and separating at least a portion of the light library stream in the steaming tower to produce a column Dingde, which includes acetic acid' and a residual stream, which comprises ethyl acetate, wherein the residual stream is substantially free of the E-plate and its organism.
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CN102918013B (en) 2014-12-24

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