201137192 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明涉及一種用於製造太陽能級矽的生產方法。 【先前技術】 [00〇2] 目前,國際通用的單晶製造或多晶鑄造廠太陽能級矽 原料,根據用途對雜質含量的要求為: 用途 ----------' L蝴(Ppm) 填(ppm) TMI(PPm7^1 直拉單晶/區 -—---.—圓 一 〇. 06 0. 01 域熔融單晶 多晶每旋 —-~~~--__一 0.16 0. 01 〇Τ〇Γ^^ 備έ主:Τ ΜI為總金屬含量 〇 [0004] 最初的太陽能用矽是採用半導體級矽(純度201137192 VI. Description of the Invention: [Technical Field to Which the Invention Is Ascribed] [0001] The present invention relates to a production method for manufacturing a solar grade crucible. [Prior Art] [00〇2] At present, the internationally-used single-crystal manufacturing or polycrystalline foundry solar grade tantalum raw materials, according to the application of the impurity content requirements: Use----------' L Butterfly (Ppm) Fill (ppm) TMI (PPm7^1 straight pull single crystal/zone-------- round one 〇. 06 0. 01 domain fused single crystal polycrystal per spin~-~~~--__ A 0.16 0. 01 〇Τ〇Γ^^ έ Master: Τ Μ I is the total metal content 〇 [0004] The original solar energy 矽 is based on semiconductor grade 矽 (purity
>99. 999999999%)的頭尾料、锅底料等_次一級的石夕料。 隨著太陽能電池市場的開拓,太陽能矽的用量大大增加, 半導體次級料已無法滿足為暢能電池工業的日益增長的 需求。改良西門子法的出現一定程度上緩解了太陽能石夕 的需求’但改良西門子法還是無法擺脫傳統西門子法的高 投資、高能耗、高污染等問題。 [0005] 1 975年WACKER公司率先採用了完全有別于西門子法 的物理冶金法。世界各國經過30多年的發展,物理冶金法 已經可以做到金屬含量<〇. 011)1)1„的水準成本也大大的 低於改良西門子法,但是,以往的發明對磷、硼這兩個對 太陽能光電轉換效率衰減速率、少子壽命有至關重要作 用的元素含量的控制有限,目前有報導的物理冶金法的最 100107596 好的磷、硼含量大約在〇.卜lppm之間導致物理冶金法 表單編號A0101 第3頁/共19頁 1002012887-0 201137192 的成品大多只有與改良西門子法成品或半導體次級料互 摻後,才能用於太陽能電池的生產。 [0006] [0007] [0008] [0009] 專利CN1543436A介紹了 一種採用等離子去硼,再用 定向凝固去金屬製造用於太陽能電池的高純度矽,其等離 子氣源氣、氟、氫氣酸、氫氟酸氣體中的一種與氬氣組 成的混合氣,其方法結果獲得的高純矽雜質總含量 1 00-250ppm,硼含量〇. 5~2ppm。該方法不僅提純能力有 限,而且,所用等離子氣源高毒性、高腐蝕性,對設備和操 作人員危害極大。 專利CN1 0044441 0C介紹了 P型太陽能級多晶矽製備 方法,其精煉部分先是在吹氧、飄渣後採用電磁離心技術 ,使金屬雜質沿半徑分佈,再在真空下用電子搶轟擊除磷, 再定向凝固,獲得純度99 9999%~99 99999%,硼 〇· 〇8ppm,磷〇. ippm的高純矽但該方法由於缺乏對硼元 素的有效去除,導致在原料選擇和接觸矽料的設備選用上 要求ΠΑ族元素含量必須低於〇. 的苛刻條件使其實 際應用上受到很大的限制。 專利PCT/JP96/02965介紹了一種太陽能級多晶矽的 製造方法,採用真空脫磷、定向凝固去除金屬雜質、吹氣 精煉去删碳氧和等離子電孤去氧化石夕的技術。該方法可 獲得碟0. 3ppm,硼0 · 6ppm,碳10ppm的多晶矽。該方法有 兩次定向凝固,每次切除30%作廢,即至少有51%的矽料在 生產中浪費。 專利US551 0095介紹了 一種高純矽鑄錠的生產方法, 100107596 表單編號A0101 第4頁/共19頁 1002012887-0 201137192 採用等離子和區域熔融法連續提純鑄錠,該方法存在幾個 明顯的不足: [0010] (1 )要求原料等級較高,鐵1 5 0ppm、#呂15 0ppm。 [0011] (2 )進料速度慢(2kg/hr),維持兩步溶融和一次等 離子能耗太南。 [0012] (3)排除出雜質沒有有效地抽離,使得隨生產的繼 續雜質含量逐步增加,不能較大量連續生產,對工業化生 產不利。 ο [0013] (4)除硼效果不是很理想,只能降到0.2ppm。 [0014] (5)產品製成多晶矽太陽能電池光電轉換效率只有 13% ° [0015] 【發明内容】 本發明的目的在於提供一種用於製造太陽能級矽的 生產方法,該方法可以工業化大量生產出環保、低成本、 高品質的可以直接用於太陽能矽電池生產的高純矽。 Ο [0016] 為了達成上述目的,本發明的解決方案是: [0017] 一種用於製造太陽能級矽的生產方法,依以下步驟進 行製造: [0018] 第一步,冶金矽選擇:選擇純度在98〜99. 5%以上的冶 金級金屬石夕,蝴元素含量<50ppm,填元素含量<1 00ppm; [0019] 第二步,高溫液態萃取:將冶金矽投放到中頻爐中,熔 融,投入萃取劑1,同時通入氣體,萃取出矽液中的硼,投入 100107596 萃取劑2,同時通入氣體萃取出矽液中的磷; 表單編號A0101 第5頁/共19頁 1002012887-0 201137192 [0020] 第三步,矽液凝固:將矽液去渔後倒出凝固鑄錠; [0021] [0022] [0023] [0024] [0025] [0026] 「00271 [0028] [0029] 第四步,破碎研磨:將矽錠冷卻後,先機械破碎成直徑 <150mm的石夕塊,再粉碎研磨成5目到500目的秒粉; 第五步,表面浸蝕:將矽粉投入到反應釜中,加入化學 浸蝕劑,攪拌; 第六步,水洗乾燥:將浸蝕後的矽粉,用去離子水清洗 2-20次,脫水後,烘乾乾燥; 第七步,高温等離子除雜:將乾燥矽粉置於坩堝中,用 電阻或感應加熱,熔融後,用等離子焰打擊液體表面去硼; 第八步,高溫真空精煉:將矽液移入真空精煉爐中,進 行真空精煉去磷、鋁和鈣; 第九步,單向凝固:將矽液置於坩堝中,並放入單向凝 固爐,凝固鑄錠; 第十步,後處理:將矽錠的雜質富集的表面切除,獲得 太陽能級矽錠。 其中,上述第二步的萃取劑1、萃取劑2是鈣、鎂、鈉 、銘、鐵及石夕的化合物中的兩種或兩種以上的混合物。 上述第二步的萃取劑1、萃取劑2的加入順序是可以 互換的。 上述第二步的萃取劑1和萃取劑2是在熔體溫度在 1450〜1 80 0°C投入的,萃取劑可以一次性投入,也可以分 批多次投入,每次投入後的反應時間為10〜300分鐘。 100107596 表單編號A0101 第6頁/共19頁 1002012887-0 [0030] 201137192 [0031] 上述第二步的氣體是指氧氣、氮氣、水蒸汽、氫氣 、氬氣等氣體中的一種或多種的混合氣。 [0032] 上述第三步的矽液凝固由1600°C冷卻到1 400°C所用 時間為0. 5〜5小時。 [0033] 上述第五步的化學浸蝕劑是指硝酸、鹽酸、氫氟酸 、醋酸、硫酸等一種或多種混合物;或者是指氫氧化納、 氫氧化舒、氨水、碳酸鈉等一種或多種混合物;或者是兩 類物質分步多次進行浸蝕。 [0034] 上述第五步的表面浸蝕是在溫度15~95°C,常壓下進 行。 [0035] 上述第六步乾燥後的石夕粉的含水量<3wt%。 [0036] 上述第七步熔融矽液的溫度維持在1420~ 1 8 00°C之 間。 [0037] 上述第七步熔融矽液是在獨立的電阻爐或感應爐加>99. 999999999%) head and tail material, pot bottom material, etc. With the development of the solar cell market, the use of solar energy has increased greatly, and semiconductor secondary materials have been unable to meet the growing demand for the Changeng battery industry. The emergence of the improved Siemens method has alleviated the demand for solar energy to some extent. However, the improved Siemens method still cannot get rid of the high investment, high energy consumption and high pollution of the traditional Siemens method. [0005] In 1975 WACKER took the lead in adopting a physical metallurgy method that was completely different from the Siemens method. After more than 30 years of development in the world, the physical metallurgy method can achieve the metal content < 〇. 011) 1) 1 „ level of cost is also much lower than the improved Siemens method, but the previous invention for phosphorus, boron The control of the element content which is crucial for the solar photovoltaic conversion efficiency decay rate and minority carrier lifetime is limited. Currently, the most reported physical metallurgy method is 100107596. The good phosphorus and boron content is about 〇. The formalities of Form No. A0101, Page 3 of 19, 1002012887-0, 201137192, can only be used in the production of solar cells only after being mixed with modified Siemens or semiconductor secondary materials. [0006] [0007] [0008] [0009] Patent CN1543436A describes a method for plasma deboring, and then using directional solidification to remove metal to produce high purity germanium for solar cells, one of plasma gas source gas, fluorine, hydrogen acid, hydrofluoric acid gas and argon gas. The composition of the mixture gas, the method results in high purity cesium impurities total content of 1 00-250ppm, boron content 〇. 5~2ppm. This method not only has limited purification capacity, but The plasma gas source used is highly toxic and highly corrosive, which is extremely harmful to equipment and operators. Patent CN1 0044441 0C introduces the preparation method of P-type solar grade polycrystalline germanium. The refining part adopts electromagnetic centrifugal technology after blowing oxygen and floating residue. The metal impurities are distributed along the radius, and then the phosphorus is removed by electron bombardment under vacuum, and then directionally solidified to obtain a purity of 99 9999% to 99 99999%, boron bismuth 〇 8 ppm, phosphorus 〇. ippm of high purity 矽 but the method is The lack of effective removal of boron leads to a demanding requirement for the selection of raw materials and equipment for contacting the materials. The harsh conditions of the lanthanum element must be lower than 〇. The practical application is greatly limited. Patent PCT/JP96/02965 The method for the production of a solar-grade polycrystalline silicon, the method of using a vacuum dephosphorization, directional solidification to remove metal impurities, blowing refining to remove carbon and oxygen, and the plasma isolating the oxidized stone. · 6ppm, carbon 10ppm polycrystalline germanium. This method has two directional solidifications, each cut 30% of the waste, that is, at least 51% of the waste is wasted in production. 551 0095 describes a method for the production of high-purity tantalum ingots, 100107596 Form No. A0101 Page 4 / 19 pages 1002012887-0 201137192 Continuous purification of ingots by plasma and zone melting methods, there are several obvious deficiencies in this method: 0010] (1) The raw material grade is required to be high, iron 150 ppm, #吕15 0ppm. [0011] (2) The feed rate is slow (2kg/hr), maintaining two-step melting and one plasma energy consumption is too south. [0012] (3) It is excluded that the impurities are not effectively extracted, so that the continuous impurity content with the production is gradually increased, and the continuous production cannot be performed in a large amount, which is disadvantageous for industrial production. [0013] (4) The boron removal effect is not very satisfactory and can only be reduced to 0.2 ppm. [0014] (5) The photoelectric conversion efficiency of the product made of polycrystalline germanium solar cell is only 13% ° [0015] [Invention] The object of the present invention is to provide a production method for manufacturing solar grade germanium, which can be mass-produced industrially. Environmentally friendly, low-cost, high-quality, high-purity germanium that can be directly used in solar cell production. [0016] In order to achieve the above object, the solution of the present invention is: [0017] A production method for manufacturing a solar grade crucible, which is manufactured according to the following steps: [0018] First step, metallurgical crucible selection: selection of purity in 98~99. More than 5% of metallurgical grade metal stone, butterfly element content <50ppm, filling element content <1 00ppm; [0019] The second step, high temperature liquid extraction: the metallurgical crucible is placed in the intermediate frequency furnace, Melting, inputting extractant 1, while introducing gas, extracting boron from mash, inputting 100107596 extractant 2, and simultaneously extracting phosphorus from sputum by gas; Form No. A0101 Page 5 / 19 pages 1002012887- 0 201137192 [0020] The third step, sputum solidification: the sputum is fished and then poured out of the solidified ingot; [0022] [0024] [0025] [0026] "00271 [0028] [0029 The fourth step, crushing and grinding: after cooling the bismuth ingot, it is mechanically broken into a stone slab of diameter <150mm, and then pulverized into 5 mesh to 500 mesh second powder; the fifth step, surface etching: the glutinous powder is put into Into the reaction kettle, add a chemical etchant, stir; the sixth step, washing and drying: The etched powder is washed 2-20 times with deionized water, dried and dried. The seventh step is high temperature plasma removal: the dried sputum powder is placed in a crucible, heated by electric resistance or induction, and melted. The plasma flame is used to strike the surface of the liquid to remove boron; the eighth step is high temperature vacuum refining: the mash is transferred into a vacuum refining furnace for vacuum refining to remove phosphorus, aluminum and calcium; the ninth step, unidirectional solidification: placing the mash in the crucible Medium, and placed in a unidirectional solidification furnace, solidification of the ingot; Step 10, post-treatment: the surface of the enriched surface of the antimony ingot is cut off to obtain a solar grade antimony ingot. Among them, the second step of the extractant 1, extraction The agent 2 is a mixture of two or more of calcium, magnesium, sodium, indium, iron and shixi compound. The order of addition of the extracting agent 1 and the extracting agent 2 in the second step described above is interchangeable. The two-step extractant 1 and extractant 2 are fed at a melt temperature of 1450 to 180 ° C. The extractant can be used in one shot or in multiple batches. The reaction time after each input is 10 ~300 minutes. 100107596 Form No. A0101 No. 6 Page 19 of 192002012887-0 [0030] 201137192 [0031] The gas of the second step above refers to a mixture of one or more of oxygen, nitrogen, water vapor, hydrogen, argon, etc. [0032] 5〜5小时。 [0033] The chemical etching agent of the above fifth step refers to nitric acid, hydrochloric acid, hydrofluoric acid, acetic acid, sulfuric acid, and the time for the three-step sputum solidification is cooled from 1600 ° C to 1 400 ° C. One or more mixtures; or one or more mixtures of sodium hydroxide, hydrazine hydroxide, aqueous ammonia, sodium carbonate, or the like; or two types of materials are etched in multiple steps. [0034] The surface etching of the fifth step described above is carried out at a temperature of 15 to 95 ° C under normal pressure. [0035] The moisture content of the Shishi powder after the drying in the sixth step is < 3 wt%. [0036] The temperature of the molten mash in the seventh step is maintained between 1420 and 1 800 °C. [0037] The above seventh step of melting sputum is in a separate resistance furnace or induction furnace plus
熱熔融後移入等離子爐獲得,或者直接在等離子爐上用感 應或電阻直接加熱熔融獲得。 [0038] 上述第七步的等離子氣源採用氮氣、氫氣、氬氣、 氦氣、氧氣、水蒸氣等兩種或兩種以上的混合氣。 [0039] 上述第七步的等離子氣源優選氬氣+水蒸汽,其中水 蒸汽的體積百分比例是0〜50%。 [0040] 上述第七步的等離子精煉時間為5〜200分鐘。 [0041] 上述第七步的等離子精煉使用單爐精煉,或者用多爐 1002012887-0 100107596 表單編號A0101 第7頁/共19頁 201137192 [0042] [0043] [0044] [0045] [0046] [0047] [0048] [0049] 溫度維持在 串聯或單爐多等離子搶串聯連續精煉 上述第八步的真空精煉的石夕液的 1414~2000°C 之間。 固 上述第八步的真空爐的真 0._0H0T〇rr。 疋It is obtained by heat-melting and then moving into a plasma furnace, or directly by heating or melting it by induction or electric resistance on a plasma furnace. [0038] The plasma gas source of the seventh step is a mixture of two or more of nitrogen, hydrogen, argon, helium, oxygen, and water vapor. [0039] The plasma gas source of the seventh step above is preferably argon gas + water vapor, wherein the volume percentage of water vapor is 0 to 50%. [0040] The plasma refining time of the seventh step is 5 to 200 minutes. [0041] The plasma refining of the seventh step above is performed by single furnace refining, or by multi-furnace 1002012887-0 100107596 Form No. A0101 Page 7 / Total 19 pages 201137192 [0044] [0044] [0046] [0046] [0049] [0049] The temperature is maintained between 1414 and 2000 ° C in the vacuum refining of the above-mentioned eighth step of continuous refining in series or single furnace multi-plasma grab series. Solid The vacuum furnace of the eighth step above is true 0._0H0T〇rr.疋
上述第八步的真空爐的精煉時間為0.5〜24小時。 上述“步的真空精煉使用單爐或者多爐串聯連續 精煉。 上述第七步的等離子除雜和第八步的高溫真空精煉 的次序可以調換。 上述第九步的單向凝固是由下往上凝固,凝固速度是 2〜40mm/h 。 採用上述方案後,本發明由普通金屬石夕提純太陽能級 多晶矽,该方法在精煉初始時採用高溫液態萃取的方式使 硼降低到0 · 5ppm以下,碟降低到丨ppm以下使得在工業矽 的原料選擇上更加廣譜,採用凝固+表面浸蝕的方式代替 定向凝固切除技術使金屬雜質降低到1〇〇ρριη以下,減少矽 料的浪費,更在真空除磷和等離子除硼方面獨創多爐、多 等離子搶串聯的技術,使得硼含量降低到〇· 〇6ppm以下, 磷含量降低到0. Olppm以下,最後再用定向凝固使 100107596 表單編號A0101 第8頁/共19頁 1002012887-0 201137192 ΤΜΙ<0. Olppm,獲得高品質的太陽能級多晶矽。 [0050] [0051] Ο [0052] [0053] [0054] [0055] Ο [0056] [0057] [0058] 100107596 本發明獲得的多晶石夕錠,棚<〇. 06ppm,填<0. 01 ppm, TMI <0. 01 ppm,電阻率> 1. 0 Ω · cm。該太陽能級多 晶矽直接切片用於製造太陽能電池片,可以獲得15%以上 的光電轉換效率;直拉單晶後切片用於製造太陽能電池片 ,可以獲得16%以上的光電轉換效率;經過區域熔融法拉單 晶後切片用於製造太陽能電池片,可以獲得17%以上的光 電轉換效率。 【實施方式】 實施例1 配合圖1所示,生產方法為: 第一步,選擇冶金矽200kg,雜質含量為:鐵 1819ppm,ig982ppm,#518 6ppm,^40ppm,,15ppm。 第二步,高溫液態萃取:將冶金矽投放到感應爐中 ,1 600°C熔融,投入萃取劑1 :鈣、鋁、矽系化合物100kg, 同時通入氮氧混合氣1 5 L / m i η,反應.時間8 0 m i η,重複一次 操作,萃取出矽液中的硼,硼含量降低至1. 〇3ppm; 1 600°C熔融狀態,再投入萃取劑2:矽鈣化合物50kg, 同時通入氮氣15L/min,反應時間60min,萃取出石夕液中的 鱗,填含量降低至3. 1 6ppm。 第三步,矽液凝固:將矽液去渣後倒出凝固鑄錠,速度 為;從1 6 00°C降低到1400°C用時2小時。 第四步,破碎研磨:將所鑄矽錠冷卻後,先機械破碎成 表單編號A0101 第9頁/共19頁 1002012887-0 201137192 [0059] [0060] [0061] [0062] [0063] 直徑<150mm的石夕塊,再粉碎研磨成250目到500目的石夕粉 〇 第五步,表面浸蝕:將矽粉投入到反應釜中,先加入質 量百分濃度為6%的鹽酸,在80°C攪拌反應20小時,過濾, 用去離子水清洗後,再加入質量百分濃度為4%的氫氧化鈉 和質量百分濃度為5%的碳酸鈉混合液,在15°C攪拌反應1 小時,然後加入質量百分濃度為9%的硝酸和質量百分濃度 為13%的氫氟酸混合液,在25°C攪拌反應16小時,表面浸 蝕進一步去除硼、磷、鐵、鋁和鈣。 第六步,水洗乾燥:將浸蝕後的矽粉,用去離子水清洗 10次,脫水後,烘乾乾燥,领含量降低至0. 54ppm,填含量 降低至0. 91ppm,鐵含量降低至60. 8ppm,鋁含量降低至 7. 9ppm,約含量降低至15. 6ppm。 第七步,高溫等離子除雜:將乾燥矽粉置於坩堝中,用 電阻或感應加熱,熔融後,熔體溫度1 500°C,採用單爐單等 離子搶,氣源:氫氣、氬氣和水蒸汽混合,用等離子焰打擊 液體表面30分鐘,去硼,硼含量降低至0. 05ppm。 第八步,高溫真空精煉:將矽液移入真空精煉爐中,三 爐串聯,進行真空精煉,每爐1小時,熔體溫度1 500°C,真 空度<0. 0001 Torr,去碟、銘和妈至含量均<0. Olppm。 第九步,單向凝固:將矽液置於坩堝中,並放入單向凝 固爐,凝固鑄錠,凝固速度10mm/h。 第十步,後處理:將所鑄的矽錠的雜質富集的表面切 除,切除比例:沿凝固方向末端切除高度的1 5%,獲得太陽 100107596 表單編號A0101 第10頁/共19頁 1002012887-0 [0064] 201137192 [0065] [0066] [0067] [0068] D [0069] [0070] Ο [0071] [0072] 100107596 能級矽錠79kg,雜質鐵、is、鈣、磷均<〇· 01 ppm’硼 0.05ppm。 實施例2 配合圖1所示,生產方法為: 第一步,選擇冶金矽200kg,雜質含量為:鐵 1819ρριη,鋁982ppm,鈣 186ppm,磷4〇PPm,湖15ppm ° 第二步,高溫液態萃取:將冶金矽投放到感應爐中 ,1 600°C熔融,投入萃取劑1:妈、鋁、矽系化合物6〇kg, 同時通入氮氧混合氣15L/min,反應時間6〇min,重複三次 操作,萃取出矽液中的硼,含量降低至1· 13ppm; 1600°C熔融狀態,再投入萃取劑2 :矽鈣化合物25kg, 同時通入氮氣15L/min,反應時間6〇min,重複二次操作, 萃取出矽液中的磷,磷含量降低至2. 〇5j>pra。The refining time of the vacuum furnace of the above eighth step is 0.5 to 24 hours. The above-mentioned "step vacuum refining uses a single furnace or a multi-furnace series continuous refining. The order of the plasma decontamination in the seventh step and the high-temperature vacuum refining in the eighth step can be reversed. The unidirectional solidification in the above ninth step is from bottom to top. Solidification, solidification speed is 2~40mm/h. After adopting the above scheme, the invention is prepared by purifying solar grade polycrystalline germanium from ordinary metal, and the method uses high-temperature liquid extraction to reduce boron to below 0.5 ppm in the initial stage of refining. Lowering to below 丨ppm makes the industrial material selection more broad-spectrum, using solidification + surface etching instead of directional solidification cutting technology to reduce metal impurities below 1〇〇ρριη, reducing waste of waste, and more in vacuum Phosphorus and plasma boron removal technology unique multi-furnace, multi-plasma grab series technology, so that the boron content is reduced to less than 6ppm, the phosphorus content is reduced to 0. Olppm or less, and finally directional solidification to make 100107596 Form No. A0101 Page 8 / Total 19 pages 1002012887-0 201137192 ΤΜΙ <0. Olppm, obtaining high quality solar grade polysilicon. [0052] [0052] [0058] [0058] [0058] 100107596 The polycrystalline stone ingot obtained by the present invention, shed < ppm. 06ppm, filled < 0. 01 ppm, TMI < 0. 01 ppm, resistivity > 1. 0 Ω · cm. The solar grade polysilicon is directly sliced for solar cell wafers, achieving a photoelectric conversion efficiency of more than 15%; and straight-drawing single crystal chips are used to fabricate solar cells. The photoelectric conversion efficiency of 16% or more can be obtained; after the single-melting method is used to fabricate the solar cell sheet by the regional melting method, the photoelectric conversion efficiency can be obtained by 17% or more. [Embodiment] Embodiment 1 The production method shown in FIG. For the first step, select 200kg of metallurgical crucible, the impurity content is: iron 1819ppm, ig982ppm, #518 6ppm, ^40ppm,, 15ppm. The second step, high temperature liquid extraction: the metallurgical crucible is placed in the induction furnace, 1 600 ° C melt, input extractant 1: calcium, aluminum, lanthanide compound 100kg, while introducing a nitrogen-oxygen mixture gas 15 5 / mi η, reaction. Time 80 μ η, repeat operation, extract the boron in the mash , boron content is reduced to 1. 〇 3ppm; 1 600 ° C molten state Then, the extractant 2 is added: 50 kg of strontium calcium compound, and 15 L/min of nitrogen gas is introduced at the same time, and the reaction time is 60 min, and the scale in the Xixi liquid is extracted, and the content of the filling is reduced to 3.16 ppm. The third step is to coagulate the sputum: After the liquid is removed from the slag, the solidified ingot is poured out at a speed of 2 hours from 1 600 ° C to 1400 ° C. The fourth step, crushing and grinding: after cooling the cast ingot, it is mechanically broken into form number A0101. Page 9/19 pages 1002012887-0 201137192 [0059] [0061] [0063] Diameter < 150mm stone kiln block, and then pulverized into 250 mesh to 500 mesh stone 〇 powder 〇 fifth step, surface etching: put the glutinous powder into the reaction kettle, first add 6% by weight of hydrochloric acid, at 80 The reaction was stirred at ° C for 20 hours, filtered, washed with deionized water, and then a mixture of 4% by mass of sodium hydroxide and 5% by mass of sodium carbonate was added, and the reaction was stirred at 15 ° C. Hour, then add 9% by weight of nitric acid and 13% by mass of hydrofluoric acid mixture, stir the reaction at 25 ° C for 16 hours, surface etching to further remove boron, phosphorus, iron, aluminum and calcium . The sixth step, the water content is reduced to 60. The water content is reduced to 60. The content of the iron is reduced to 0. 54ppm, the iron content is reduced to 60. 6ppm。 The content of the content is reduced to 15. 6ppm. The seventh step, high temperature plasma removal: the dry tantalum powder is placed in a crucible, heated by electric resistance or induction, after melting, the melt temperature is 1 500 ° C, using a single furnace single plasma grab, gas source: hydrogen, argon and 05ppm。 The water vapor was mixed with a plasma flame against the surface of the liquid for 30 minutes, de boron, the boron content was reduced to 0. 05ppm. The eighth step, high-temperature vacuum refining: the mash is transferred into a vacuum refining furnace, three furnaces are connected in series, vacuum refining, one hour per furnace, melt temperature of 1 500 ° C, vacuum degree < 0. 0001 Torr, disc, The content of both Ming and Ma is < 0. Olppm. The ninth step, one-way solidification: the mash is placed in a crucible, and placed in a one-way condensing furnace to solidify the ingot, and the solidification speed is 10 mm/h. Step 10: Post-treatment: The surface of the enriched surface of the cast antimony ingot is cut off, and the ratio of resection is: 1 5% of the height cut off at the end of the solidification direction to obtain the sun 100107596 Form No. A0101 Page 10 / Total 19 Page 1002012887- [0064] [0064] [0068] [0068] [0068] [0070] [0072] 100107596 energy level bismuth ingot 79kg, impurity iron, is, calcium, phosphorus all < · 01 ppm 'boron 0.05 ppm. Example 2 In combination with Figure 1, the production method is as follows: In the first step, 200 kg of metallurgical crucible is selected, and the impurity content is: iron 1819ρριη, aluminum 982ppm, calcium 186ppm, phosphorus 4〇PPm, lake 15ppm ° second step, high temperature liquid extraction : Put the metallurgical crucible into the induction furnace, melt at 1 600 °C, and input the extractant 1: 6 〇kg of mother, aluminum and lanthanide compound, and introduce 15N/min of nitrogen-oxygen mixture at the same time, the reaction time is 6〇min, repeat Three operations, extracting boron from the mash, the content is reduced to 1.3 ppm; 1600 ° C molten state, and then input the extractant 2: 25 kg of strontium calcium compound, while introducing nitrogen gas 15 L / min, reaction time 6 〇 min, repeat In the second operation, the phosphorus in the mash is extracted, and the phosphorus content is reduced to 2. 〇5j> pra.
第三步,矽液凝固:將矽液義逾獲出凝固鑄錠,速度 為;從1 6 0 0 °C降低到140 01用時2小時V 第四步,破碎研磨:將所鑄矽錠冷卻後,先機械破碎成 直徑<150mm的矽塊,再粉碎研磨成250目到5〇〇目的矽粉 〇 第五步,表面浸蝕:將矽粉投入到反應釜中先加入質 量百分濃度為10%的鹽酸,在8〇t攪拌反應16小時,過濾, 用去離子水清洗後,再加入質量百分濃度為5%的氧化鈉, 在攪拌反應1. 5小時,過濾,用去離子水清洗,然後加 入貝量百分濃度為3%的硝酸和質量百分濃度為8 %的氣氟 表單蝙號A0101 第11頁/共19頁 1002012887-0 201137192 酸混合液,在25°C攪拌反應20小時,過濾,用去離子水清洗 ,最後加入質量百分濃度為6%的硝酸,在80°C攪拌反應20 小時,表面浸姓進一步去除领、填、鐵、銘和#5。 [0073] [0074] [0075] [0076] [0077] [0078] [0079] 第六步,水洗乾燥:將浸蝕後的矽粉,用去離子水清洗 1 0次,脫水後,烘乾乾燥,删含量降低至0. 5 2ppm,填含量 降低至0. 74ppm,鐵含量降低至3 0. 8ppm,紹含量降低至 4. 9ppm,飼含量降低至8. 5ppm。 第七步,高溫等離子除雜:將乾燥矽粉置於坩堝中,用 感應加熱,熔融後,熔體溫度1500°C,採用單爐單等離子搶 ,氣源:氬氣和水蒸氣混合,用等離子焰打擊液體表面30分 鐘,去硼,硼含量降低至0. 06ppm。 第八步,高溫真空精煉:將矽液移入真空精煉爐中,單 爐,進行真空精煉,2小時,熔體溫度1 500°C,真空度 <0. OOOlTorr,去構、銘和4弓,填、铭和#5含量均 <0. 01 ppm。 第九步,單向凝固:將矽液置於坩堝中,並放入單向凝 固爐,凝固鑄錠,凝固速度10mm/h。 第十步,後處理:將所鑄的矽錠的雜質富集的表面切 除,切除比例:沿凝固方向末端切除高度的1 5%,獲得太陽 能級石夕鍵77kg,雜質鐵、好、填均<0· Olppm,棚0. 06ppm 〇 實施例3 配合圖1所示,生產方法為: 100107596 表單編號A0101 第12頁/共19頁 1002012887-0 201137192 [0080] [0081] [0082] Ο [0083] [0084] 第一步,選擇冶金石夕2〇〇kg,雜質含量為:鐵 1819PPH1,鋁 982Ppm,鈣 l86ppm,磷 4〇m,硼 15pm。 第二步,高溫液態萃取:將冶金矽投放到感應爐中 ,1 60 0 C炫融,投入萃取劑n弓、鎮、石夕系化合物140kg, 同時通入氮氡混合氣15L/min,反應時間60min,萃取出矽 液中的硼,硼含量降低至丨.23ppm; 1600 °C熔融狀態,再投入萃取劑2:矽鈣化合物25kg, 同時通入氮氣15L/min,反應時間6〇min,重複兩次操作, 萃取出矽液中的磷,磷含量降低至2 32ppra。 第三步,矽液凝固:將矽液去渣後倒出凝固鐺錄’速度 為:從1 600°C降低到140〇°c用時2小時。 第四步,破碎研磨:將所鑄矽錠冷卻後,先機械破碎成 直徑<150mm的矽塊,再粉碎研磨成250目到5〇〇目的石夕粉 [0085] Ο 第五步,表面浸蝕:將矽粉投入对成應釜中,先加入質 量百分濃度為9%的鹽酸,在8(TC攪#反應14小時,過濾, 用去離子水清洗後,再加入質量百分濃度為4%的氫氧化鉀 ,在15°C攪拌反應40分鐘,過濾,用去離子水清洗,然後加 入質量百分濃度為4%的醋酸、質量百分濃度為的硝酸 和質量百分濃度為12%的氫氟酸混合液,在25°c^拌反應 14小時,表面浸蝕進一步去除硼、磷、鐵、銘和約。 第六步,水洗乾燥:將浸蝕後的矽粉,用去離子水清洗 10次,脫水後,烘乾乾燥,硼含量降低至〇. 73Ppm,鱗含量 降低至0. 85ppm,鐵含量降低至76· 2ppm,鋁含量降低至 100107596 表單編號A0101 第丨3頁/共19頁 1002012887-0 [0086] 201137192 [0087] [0088] [0089] [0090] 3. 8ppm,J弓含量降低至13. 9ppm。 第七步,高溫等離子除雜:將乾燥矽粉置於坩堝中,用 感應加熱,熔融後,熔體溫度1 500°C,採用單爐單等離子搶 ,氣源:氮氣、氬氣和水蒸氣混合,用等離子焰打擊液體表 面20分鐘,去硼,硼含量降低至0. 05ppm。 第八步,高溫真空精煉:將矽液移入真空精煉爐中,單 爐,進行真空精煉,2小時,熔體溫度1 500°C,真空度 <0. OOOlTorr,去構、銘和妈,4弓、铭含量均<0. Olppm, 填含量0. 01 ppm。 第九步,單向凝固:將矽液置於坩堝中,並放入單向凝 固爐,凝固鑄錠,凝固速度10mm/h。 第十步,後處理:將所鑄的矽錠的雜質富集的表面切 除,切除比例:沿凝固方向末端切除高度的15%,獲得太陽 能級石夕旋81 kg,雜質鐵、转均<0. 01 ppm,構0· 01 ppm,糊 0.05ppm。 [0091] [0092] 【圖式簡單說明】 第一圖是本發明的方法流程圖。 【主要元件符號說明】 益 100107596 表單編號A0101 第14頁/共19頁 1002012887-0The third step is to sputum solidification: the sputum liquid is more than the solidified ingot, the speed is; from 1 600 ° C to 140 01, 2 hours V, the fourth step, crushing and grinding: the cast ingot After cooling, the machine is first broken into a diameter of <150mm, and then pulverized into 250 mesh to 5 mesh. The fifth step is to etch the surface: the powder is put into the reactor and the mass concentration is first added. The reaction was stirred for 1.5 hours, and the reaction was stirred for 1.5 hours. After stirring, the reaction was stirred for 1.5 hours, and the mixture was stirred for 1.5 hours. Wash with water, then add nitric acid with a concentration of 3% by volume and a concentration of 8% by weight of the fluorine-containing form bat No. A0101 Page 11 / 19 pages 1002012887-0 201137192 Acid mixture, stir at 25 ° C The reaction was carried out for 20 hours, filtered, washed with deionized water, finally added with a concentration of 6% by weight of nitric acid, and the reaction was stirred at 80 ° C for 20 hours, and the surface was digested to further remove the collar, fill, iron, Ming and #5. [0075] [0079] [0079] [0079] The sixth step, water washing and drying: the etched powder, washed with deionized water 10 times, dehydrated, dried and dried 5ppm。 The content of the feed is reduced to 8. 5ppm. The content of the feed is reduced to 8.5ppm. The seventh step, high-temperature plasma removal: the dry tantalum powder is placed in the crucible, heated by induction, melted, the melt temperature is 1500 ° C, using a single furnace single plasma grab, gas source: argon and water vapor mixed, with The plasma is reduced to 0.06 ppm. The eighth step, high temperature vacuum refining: the mash is transferred into a vacuum refining furnace, a single furnace, vacuum refining, 2 hours, melt temperature 1 500 ° C, vacuum degree < 0. OOOl Torr, deconstruction, Ming and 4 bow , Fill, Ming and #5 content are all < 0. 01 ppm. The ninth step, one-way solidification: the mash is placed in a crucible, and placed in a one-way condensing furnace to solidify the ingot, and the solidification speed is 10 mm/h. The tenth step, post-treatment: the surface of the enriched surface of the cast antimony ingot is cut off, and the ratio of resection is: 1 5% of the height cut off at the end of the solidification direction, and 77 kg of solar grade Shi Xi key is obtained, and the impurities are iron, good, and filled. <0· Olppm, shed 0. 06ppm 〇Example 3 As shown in Fig. 1, the production method is: 100107596 Form No. A0101 Page 12/19 pages 1002012887-0 201137192 [0080] [0081] [0082] Ο [ 0083] [0084] In the first step, metallurgical stone 〇〇 2〇〇kg was selected, and the impurity content was: iron 1819PPH1, aluminum 982Ppm, calcium l86ppm, phosphorus 4〇m, boron 15pm. The second step is high-temperature liquid extraction: the metallurgical crucible is placed in the induction furnace, 1600 ° C is melted, and the extracting agent n-bow, town, and Shixia compound 140 kg are introduced, and the nitrogen-niobium mixture gas is introduced at 15 L/min. After 60 min, the boron in the mash was extracted, the boron content was reduced to 丨.23 ppm; the molten state was 1600 °C, and then the extractant 2 was added: 25 kg of strontium calcium compound, and 15 L/min of nitrogen gas was introduced, and the reaction time was 6 〇 min. The operation was repeated twice, and the phosphorus in the mash was extracted, and the phosphorus content was lowered to 2 32 ppra. In the third step, the sputum solidifies: the sputum is degreased and then poured out to solidify. The speed is: from 1 600 ° C to 140 ° ° C for 2 hours. The fourth step, crushing and grinding: after cooling the cast ingot, it is mechanically broken into pieces of diameter <150 mm, and then ground into 250 mesh to 5 mesh. [0085] 第五 Step 5, surface Etching: Put the tantalum powder into the reactor, first add hydrochloric acid with a mass concentration of 9%, react at 8 (TC stir) for 14 hours, filter, wash with deionized water, and then add mass percent concentration. 4% potassium hydroxide, stirred at 15 ° C for 40 minutes, filtered, washed with deionized water, then added 4% by mass of acetic acid, mass percent of nitric acid and mass percent concentration of 12 The % hydrofluoric acid mixture is reacted at 25 ° C for 14 hours, and the surface is etched to further remove boron, phosphorus, iron, and the mixture. Step 6: Washing and drying: the etched powder is deionized water. After washing 10 times, after dehydration, drying and drying, the boron content is reduced to 〇. 73Ppm, the scaly content is reduced to 0.85ppm, the iron content is reduced to 76. 2ppm, and the aluminum content is reduced to 100107596. Form No. A0101 Page 3 of 19 Page 1002012887-0 [0086] [0086] [0089] [0090] 3. 8ppm, J The content is reduced to 13. 9ppm. The seventh step, high-temperature plasma removal: the dry tantalum powder is placed in the crucible, heated by induction, after melting, the melt temperature is 1 500 ° C, using a single furnace single plasma grab, gas source: Nitrogen, argon and water vapor are mixed, and the surface of the liquid is blown with a plasma flame for 20 minutes to remove boron, and the boron content is lowered to 0.05 ppm. The eighth step is high-temperature vacuum refining: the mash is transferred into a vacuum refining furnace, and the single furnace is carried out. Vacuum, refining, 2 hours, melt temperature 1 500 ° C, vacuum degree < 0. OOOl Torr, deconstruction, Ming and Ma, 4 bow, Ming content are < 0. Olppm, filling content 0. 01 ppm. Step, one-way solidification: the mash is placed in a crucible, and placed in a unidirectional solidification furnace to solidify the ingot, and the solidification speed is 10 mm/h. Step 10: Post-treatment: enriching the impurities of the cast antimony ingot Surface resection, resection ratio: 15% of the height cut off at the end of the solidification direction, obtain solar energy grade spur 81 kg, impurity iron, transfer average < 0.01 ppm, structure 0 · 01 ppm, paste 0.05 ppm. [0091] BRIEF DESCRIPTION OF THE DRAWINGS [First Embodiment] The first figure is a flowchart of the method of the present invention. DESCRIPTION benefits 100 107 596 Form Number A0101 Page 14 / Total 19 1002012887-0