201125522 六、發明說明： 【發明所屬之技術領域】 本⑨發明係與方塊型地毯有關，更詳而言之是指一種 兼具％保、施工容易等效果之利用回收廢棄物為材料 之方塊型地毯及其製法者。 【先前技術】 習知鋪設於辦公室等場所地面之地毯，一般稱為 方鬼里磁磚型或組合式地毯，主要係施工時利用膠 水、黏著劑將多數個方塊型之地毯㈣於地面並拼/ 接’有如磁磚鋪設地面之型式而名之。 傳統方塊型地毯大體上係由一絨布、一彈性材與 一硬質材利用膠水貼合而成，絨布係用以產生舒適/之 觸感，彈性材係用以產生彈性、緩衝及柔軟之踩踏感， 硬質材係用以使地毯具尺寸安定性、便於施工與運 送’相關專利如中華民國發明第7 91 〇 8 416號「具尺寸 安定性之地毯拼板及其製備方法」、第821〇4316號「磁 碑型地毯之製造方法」、第831113〇3號「一種地毯之 製造方法」、第831 1 1303號「一種地毯之製造方法」、 第92116118號「組合式地毯的編造技術與方法」及新 型第93202350號「組合式方塊地毯」等專利案所示。 由於習知方塊型地毯之絨布、彈性材與硬質材係 利用膠水或接著劑貼合，此等製作方式會導致空氣或 水污染、造成環保問題。其次’方塊型地毯之彈性材 201125522 耗：：：係铋用橡膠或泡棉、塑膠等原料製成，會消 :天然橡膠、石油等），亦不甚環保。： 於地面又型地毯時係利用膠水或接著劑將其黏貼 ^繁複，膠水或接著劑之氣味亦容易 造成施工人員之不適。 勿201125522 VI. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a block type carpet, and more particularly to a block type which uses recycled waste as a material, which has both an effect of % maintenance and easy construction. Carpet and its makers. [Prior Art] It is customary to lay carpets on the ground in offices and other places. It is generally called Fang Guili Tile Type or Combination Carpet. It is mainly used to glue most of the square carpets (4) on the ground with glue and adhesive during construction. / Connected with the name of the tile laying ground. The conventional block type carpet is generally made of a velvet cloth, an elastic material and a hard material which are glued together, the velvet cloth is used for producing a comfortable/feeling feeling, and the elastic material is used for generating a feeling of elasticity, cushioning and softness. , Hard material is used to make the carpet dimensional stability, easy to construct and transport. Related patents such as the Republic of China Invention No. 7 91 〇 8 416 "Carpet panels with dimensional stability and preparation method", 821〇4316 No. 831113〇3, “Manufacturing Method of a Carpet”, No. 831 1 1303, “Manufacturing Method of a Carpet”, No. 92116118, “Technology and Method of Fabricating a Combined Carpet” And the new patent No. 93202350 "combined carpet tile" and other patents. Since the flannel, elastic and hard materials of the conventional block type carpet are adhered by glue or an adhesive, such production methods may cause air or water pollution and cause environmental problems. Secondly, the elastic material of the square carpet 201125522 Consumption::: The system is made of rubber or foam, plastic and other raw materials, which will eliminate: natural rubber, petroleum, etc., and is not environmentally friendly. : When using a floor-type carpet, it can be glued with adhesive or adhesive. The smell of glue or adhesive can easily cause discomfort to the construction workers. do not
、/、人，為郎約地球之天然資源，目前世界上先進 國ί多已建立資源回收制度，本國亦不例外，諸如-般家庭、¥校與公家機關等各類機構場所，均設置有 垃圾^貞之回收設備，俾有效利用回收之廢棄物再製 成日常用a ’例如再生紙、燃料等。一般而言，單一 材料用品之廢棄物較易回收、處理再利用，如寶特瓶、 玻璃器皿、塑膠、金屬製品及紙類等，而複合材料用 品之廢棄物回收再利用則需透過各種處理方式，始可 將構成材料分離，以獲致可再利用之材料。 由於複合材料用品之回收處理過程中常需使用各 種添加劑或溶劑以分離構成材料（尤其是回收高價材 質之情形）’反而又產生更多有害環保之廢棄物，且， 金屬與非金屬之混合材質尚可利用磁性或比重之差異 將材質區分’自’比重相差較少之材質就僅能以人工 分離，不僅耗時更頗為浪費人力，完全不符合經濟效 益0 【發明内容】 本發明之主要目的即在提供一種利用回收廢棄物 201125522 =材料之方塊型地毯及其製法，其大量運用回收之複 。材料廢棄物為材料，可節省橡膠或塑膠原料之使 用’不僅具備廢棄物再利用之效果，更可避免消耗天 然資源、降低製作成本’且，其止滑性及尺寸穩定性 不4再利用膠水黏貼地面，施工方便，甚具 保效果者。 〃 ，，、、 战刖述〜《 «V贫明係提供一種利用 二廢棄物為材料之方塊型地毯，包含有一底材，包 =止滑材’係以廢棄物回收之彈性發泡材料等原料 展成，一加強材，貼置於 之材質 置於。亥止才表面，係具高硬度 絨革、欠） 包含一編織層與突出編織層之多數 、” 各S亥絨毛係穩固地連接編岣a ., 置於該底材與面材之間，中間材’貼 材料等原料製成，係具適當柔軟性。 办回收之彈性發泡 此外’本發明更提 方塊型地毯製法，其;驟廢t物為材料之 其方法為：備取一絨布類編 二襄備-面材’ 半成品包含一編織層與突出:織^夕該絨布類編織 熔：以適當溫卢炫# ,β 多數絨毛；熱 以適當壓力擠 接編織層，·㈧妒備― μ '、，戍毛可穩固地連 與-止滑材:該加二::::广加強材 包含廢棄物回收之彈性發泡㈣發物= 201125522 狀材料，加熱貼合：將該加強材與止滑材相對貼接並 T以加熱’用以可藉由該止滑材受熱發泡所產生之力 量黏接加強材而形忐—& ϋ .、 刊叫办成底材，C)將該面材、底材盥一 中間材貼合，其方法成.供& 、 為·備取一中間材：該中間材係 ^廢棄物时之彈性發泡材混合發泡料原料之片 壓合：將該中間材置於面材與底材之間並以 ΐ二“予以擠壓而貼接;加熱成型：將貼接之面材、 泡所產生之力量黏接面： 中間材受熱發 刀里黏接面材與底材而製成地毯。 再者’本發明更提供—種利用回收廢棄 方塊型地毯製法，1牛驟s Α Α 。何ΐ+之 其方W 包含有a)製備-底材， 兵万法為.備取一加強材盥一 硬度之姑祖外 止⑺材·该加強材係高 枓’遠止滑材係包含廢棄物回收之 材^發泡劑等原料之片狀材料；加熱貼合 ，材與止滑材相對貼接並h加熱1 _由= 材；b)製f 力置黏接加強材而形成一底 ^· 〇 . ^ 其方法為：備取一絨布類編織半 層之多數絨毛，=編哉 壓：以適當壓力擠壓該絨布類編齊 該絨毛可穩固地連接編 ^使各 中間材貼合，)將5亥面材、底材與- 具方法為：備取一中問；fcf . 4山 包含廢棄物回收之輸…間材.该中間材係 收之彈f生發泡材混合發泡劑等原料之片, /, people, for the earth's natural resources, the world's advanced countries have established a resource recycling system, the country is no exception, such as - family, ¥ school and public institutions and other institutions, are set up Recycling equipment for garbage, 俾 Effective use of recycled waste for daily use a 'such as recycled paper, fuel, etc. In general, the waste of a single material is easier to recycle, process and reuse, such as PET bottles, glassware, plastics, metal products and paper, while the recycling of composite materials requires various treatments. In this way, the constituent materials can be separated to obtain a recyclable material. Since the recycling of composite materials often requires the use of various additives or solvents to separate the constituent materials (especially in the case of recycling high-priced materials), it generates more harmful environmentally-friendly waste, and the mixed materials of metal and non-metal are still The material can be separated by the difference of magnetic or specific gravity, and the material with less difference in specific gravity can be separated only manually, which is not only time-consuming but also wasteful of manpower, and is completely inconsistent with economic benefits. [Invention] The main purpose of the present invention That is to provide a block type carpet using recycled waste 201125522 = material and its preparation method, which is widely used for recycling. Material waste is a material that can save the use of rubber or plastic raw materials. It not only has the effect of recycling waste, but also avoids the consumption of natural resources and reduces the production cost. Moreover, its slip resistance and dimensional stability are not used. Adhesive to the ground, convenient construction, and very effective. 〃 , , , , 战 〜 ~ " « " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " The raw materials are expanded, and a reinforcing material is placed on the material. The surface of the sea is only high, and the high-hardness suede, owing) contains a woven layer and a majority of the woven layer, "each S velvet is firmly connected to the woven a., placed between the substrate and the face material, The intermediate material is made of materials such as stickers and materials, and has appropriate flexibility. The elastic foaming for recycling is further described. The present invention further provides a method for manufacturing a square carpet, and the method for scrapping the waste material is: preparing a flannel cloth. Class 2 襄 - 面 面 面 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半 半― μ ',, bristles can be firmly connected with - slip material: the addition of two:::: wide reinforcement material contains elastic foam for waste recycling (four) hair = 201125522 Shaped material, heating fit: strengthen this The material and the sliding material are relatively attached and T is heated to be used to bond the reinforcing material by the force generated by the foaming of the sliding material, and is shaped as a substrate, C is made into a substrate, C The surface material and the substrate are bonded to an intermediate material, and the method is as follows: for &, for an intermediate material: Inter-material system ^When the foam is mixed with the foam material, the intermediate material is placed between the surface material and the substrate and is pressed and adhered by the second layer; The bonding surface of the bonded surface material and the foam is bonded to the surface: the intermediate material is bonded to the surface material and the substrate to form a carpet. Furthermore, the present invention further provides a method for recycling and recycling a rectangular carpet, 1 s Α Α 。. The other side of Heΐ+ contains a) preparation-substrate, and the military method is to prepare a reinforcing material, the hardness of the ancestor (7) material, and the reinforcing material is high-grade Waste material, material such as foaming agent, sheet material; heating and laminating, material and sliding material are relatively attached and h heated 1 _ by = material; b) f force bonding adhesive to form a The bottom is ^· 〇. ^ The method is: prepare a flannel woven half of the majority of the fluff, = braiding pressure: squeeze the flannel with appropriate pressure to compile the fluff to firmly connect the braid to make each intermediate paste He,) will be 5 hai surface material, substrate and - method: prepare for a question; fcf. 4 mountain contains waste recycling ... the material. The intermediate material is the collection of the f-foam foam mixed Tablets such as foaming agents
S 201125522 狀材料；壓合：將該中間材置於面材與底材之間並以 適當壓力予以擠壓而貼接；加熱成型：將貼接之面材、 中間材與底材予以加熱，用以可藉由該中間材受熱發 /包所產生之力量黏接面材與底材而製成地毯。 進一步地，係利用一熱熔裝置將該編織層熔化。 進-步地，係藉由-擠壓裝置擠壓熱炼之織布類 編織半成品。 、 進—步地，該加強材係硬度60度以上之材料。 進一步地，該加強材係不織布。 ^進—步地，該止滑材與巾騎係選取自包含橡膠 =膠杨性發泡材料之时廢棄物碎屑並添加適量 乡、塑膠材料與發泡劑等原料所組成之片狀材料。 進一步地，該中間材之硬度為20至50度。 该止滑材與中間材之製備方法 ^為：时粉碎··將包含橡膠及詩料料辛衫 棄=並粉碎成碎屑；分層分離··使不同成分：廢 二· p依比重之差異自動分層分離，·選取原料並混 難二選取組成中橡膠或塑膠不同比例之廢棄物 等原：充分混合；壓片：a適當麗力擠 °之原#，用以使其呈片狀輸出。 步地’分層分離之步驟_，係利用震動之方 離同成分之廢棄物碎肩依比重之差異自動分層分 201125522 進一步地，加埶成剞夕半 孓之步驟中，係將貼接之絨布、 中間材與底材經過一烤箱而加熱成型。 進步地，更包含有—裁切之H H g hi 成型之地毯裁切呈方塊型。 … 【實施方式】 以下紋舉本發明數料實施例，並 進一步之詳細說明如後： 回％做 :先„參閱第一圖所示，本發明一較佳實施例 之利用回收廢棄物為材料之方塊型地毯ι〇，包 底材12、一面材14與—中間材16。 人而11、纟止滑材22與一加強材24相對貼 a而成。5亥止滑材2 ?孫cb A /ν ’、匕&橡膠及塑膠等彈性私、由 :料之廢棄物时後料㈣取_ =劑:原料所製成，該加強材24,係具高= 質（硬度60度以上），如不織布。 之材 該面材Η，係絨布類編織半成品 26與突出編織層26之多數絨毛28，各料毛28 = 固地連接於受熱熔之編織層26上 更可黏貼一加強材…不織布）。°…、熔之編織層 該中間材16,貼置於該底材12 係由包含橡膠及塑膠等彈性發泡材料之廢^間， 粉碎而選取比例較高之橡 廢棄物回收後 而罝、高木矛私ω > ’昆〇餐泡劑等原料所製成 而具適當柔軟性，硬度為20至5〇度。丁叶所氣成 9 201125522 藉此，本發明該利用回收 ..1Λ .. . Λ 收廢棄物為材料之方塊型地 毯1 〇之特色及功效如下： 該方塊型地毯10之紐 旦 、、’成中除了面材14之外，大 罝使用回收之廢棄物為材料 .^ ^ α 柯枓製成，只需使用少量橡膠 $ 1 又於S知方塊型地毯，不僅可降低製 本’且更具備廢物利用、減少垃圾量之效果。 β、其次:該底材12之止滑材22㈣甚佳之止滑性， 疋、鋪。又於辦么至、一般家庭等場合時，不需如習 知方塊型地毯須再利用膠水黏著地面，該方塊型地毯 1 〇只須直接置放於地面如 Ώ曲即不會移位，可避免使用膠水 施工所產生之成本及污染。 再者，由於該加強材24具高硬度，因此，該方塊 3L地毯1G之尺寸穩定性甚佳，進而可獲致貼地性佳及 施工方便之效果。 而如第-圖所示’該方塊型地毯1 0之製法如下： I第一步驟110係製備面材14 :如第三圖所示， 其方法為： 、a)。備取一絨布類編織半成品ιι〇ι :該絨布類編織 半成。σ包含編織層26與突出編織層26之多數絨毛Μ。 b)熱熔1102 :利用習知之一熱熔裝置以適當溫度 (超過織布類編織半成品材料溶化溫度）溶化該編織 層26。 c)擠壓 1103 : 利用習知具二滾輪之擠壓裝置擠壓 201125522 該織布類編織半成品1101 (更可藉由該擠壓裝 — 加強材與熱溶之絨布類編織半成品同時擠麼而結人 一起，該加強材係不織布）， 26凝結後可穩固地連接各絨毛28。“、編織層 其方2法第為二步驟辑製備底材12:如第四圖所示， a)備取加強材與止滑材12〇1 : 如前所述’該加強材24俜S 201125522 Shaped material; press-fit: the intermediate material is placed between the surface material and the substrate and pressed and pressed at an appropriate pressure; heat forming: heating the attached surface material, the intermediate material and the substrate, The carpet is made by bonding the surface material and the substrate by the force generated by the heat/bag of the intermediate material. Further, the braid is melted using a hot melt device. Further, the woven fabric weaving semi-finished product is extruded by a pressing device. Further, the reinforcing material is a material having a hardness of 60 degrees or more. Further, the reinforcing material is non-woven. ^In step-by-step, the anti-sliding material and the towel riding system are selected from the waste material containing rubber = rubbery foaming material and adding appropriate amount of raw materials such as township, plastic material and foaming agent. Further, the intermediate material has a hardness of 20 to 50 degrees. The preparation method of the sliding material and the intermediate material is: when pulverizing············································································· The difference is automatically separated by stratification. ·Select raw materials and mix difficult. 2. Select the raw materials of rubber or plastic in different proportions. The original: fully mixed; compressed: a suitable Lili squeezed the original #, to make it into a sheet Output. Step stratified separation step _, the use of the vibration of the same component of the waste shoulders according to the difference in the proportion of the proportion of the automatic stratification points 201125522 Further, in the steps of the 埶 剞 剞 , , , , The flannel, intermediate and substrate are thermoformed through an oven. Progressively, it also includes the cut-off H H g hi shaped carpet cut into a square shape. [Embodiment] The following is a description of the embodiments of the present invention, and further details are as follows: Back to %: First, as shown in the first figure, the recycling waste is used as a material according to a preferred embodiment of the present invention. The block type carpet 〇, the base material 12, the one side material 14 and the intermediate material 16. The human 11, the squeezing material 22 and a reinforcing material 24 are relatively attached to each other. 5 hai stop sliding material 2 ? A / ν ', 匕 & rubber and plastic, such as elastic, from: waste of materials, after the material (four) take _ = agent: made of raw materials, the reinforcement 24, tie high = quality (hardness of 60 degrees or more If the fabric is not woven, the lining material Η, the velvet cloth woven semi-finished product 26 and the majority of the woven layer 26 of the woven fabric 26, each of the bristles 28 = fixedly attached to the heat-fusible woven layer 26 to adhere a reinforcing material ...not woven)...., the woven layer of the woven layer, the intermediate material 16 is placed on the substrate 12, which is made of a waste material containing elastic foaming materials such as rubber and plastic, and is pulverized to recover a higher proportion of rubber waste. Afterwards, 罝, 高木矛私ω > 'Kunyu meal foaming agent and other raw materials are made with appropriate softness, hardness It is 20 to 5 degrees. Ding Ye is tempered 9 201125522 Thereby, the utility model of the present invention utilizes the recycling..1Λ.. Λ collecting waste as a material of the square carpet 1 〇 characteristics and effects are as follows: the square carpet 10 New Year's Day, 'In addition to the face material 14, the large scorpion uses recycled waste as the material. ^ ^ α 枓 枓, only need to use a small amount of rubber $ 1 and S know the square carpet, not only It can reduce the cost of production and is more effective in waste utilization and reducing the amount of waste. β, secondly: the sliding material 22 (four) of the substrate 12 is very good, slippery, sloping, paving, and when it is used in general households and other occasions. It is not necessary to use the glue to adhere to the ground, as is the case. The square carpet 1 〇 only needs to be placed directly on the ground, such as distortion, which will not be displaced, which avoids the cost and pollution caused by the glue construction. Moreover, since the reinforcing material 24 has high hardness, the dimensional stability of the 3L carpet 1G is very good, and the effect of good adhesion and convenient construction can be obtained. As shown in the figure - the square type The carpet 10 is produced as follows: I first step 110 is prepared Face material 14: as shown in the third figure, the method is: a). Preparing a velvet-like woven semi-finished product ιι〇ι: the velvet-like woven semi-finished. σ comprises a majority of the woven layer 26 and the protruding woven layer 26 b) Hot Melt 1102: The braid 26 is melted at a suitable temperature (beyond the melting temperature of the woven-woven semi-finished material) using one of the conventional hot melt devices. c) Extrusion 1103: Using conventional two-roller extrusion The device is extruded 201125522, the woven fabric-woven semi-finished product 1101 (by the extrusion-reinforcing material and the hot-melt fleece-like woven semi-finished product at the same time and joined together, the reinforcing material is non-woven), 26 can be condensed The respective fluffs 28 are firmly connected. ", weave layer 2 method is the second step to prepare the substrate 12: as shown in the fourth figure, a) prepare the reinforcing material and the anti-slip material 12〇1: as described above, the reinforcing material 24俜
之製備步驟聰如第五圖所示不織布’而邊止滑材U 口收&碎1204 ·係將包含橡膠及塑膠 棄物予以回收，如塑膠袋、廢輪 /之廢 膠管、廢布或皮革、家且 土、 /由封、塑 膠及纖維之建築/工業廢棄物膠、塑 廢棄物予以粉碎成碎屬。回收 σ刀碎機將 後’雖然無法完整分離為個別之單二成：碎成碎屬 :構成之碎屑可供添加於發泡材料中而：：：同成 料，例如，以橡膠材料 為-人專原 較高)可作為發泡原料:彈性調整2肩（橡膠成分 =之廢棄物碎相可作為發泡原料之硬:塑膠材料 膠成分較高），而以纖維材料：调整材料 可：為發泡原料之架橋劑或補強。廢棄物碎屑 油酯成分也可以當作 °回收材料中有 離。 乍軟化錢用而不用加以清洗或分 201125522 分層分離1 205 :係利用擺置於一習知輸送带上之 谷器（圖中未示）谷納廢棄物碎屑，俾可利用輸送 带輸送容器之過程所產生之震動，使不同成分之^棄 物碎屬依比重之差異自動於容器内形成分層分離之狀 態。經分層分離後，該容器内容納之廢棄物碎屬内容 如下.頂層之廢棄物碎屑大體上包含8〇%纖維、1 〇% 塑膠及10%橡膠，中層之廢棄物碎屑大體上包含6〇q %橡膠、30%塑膠及1〇%纖維，而該容器14内底層 之廢棄物碎屑大體上包含60%塑膠、3〇%橡膠及1〇 %纖維。換言之，由於纖維之比重較塑膠、橡膠輕， 故，多數積聚於該容器内頂層。當然，亦可利用其他 震動方式或磁力吸附、磁場及過篩等方式使不同成分 之廢棄物碎屑依比重之差異自動分層分離。 選取原料並混合1 206:依需求自廢棄物碎屬選取 比例較多之塑膠屑與發泡劑、架橋劑或增黏劑 (thickener)等化學藥劑充分混合（並經殺菌處理）。 壓片1207:利用一習知混合機將原料予以混合並 擠壓成片狀輸出。 b)加熱貼合1202 : 將該加強材24與止滑材22相對貼接並經過一烤箱 予以加熱，用以可藉由該止滑材22受熱發泡所產生之 力量黏接加強材24而形成底材12。 3.第三步驟130係將面材、底材與中間材貼合：如 201125522 第六圖所示，其方法為： a) 備取中間材1301 : 該中間材1 6之製備方法如止滑材22，亦經由回收 粉碎、分層分離、選取原料並混合及壓片之步驟，而 自廢棄物碎屑選取比例較多之橡膠屑與發泡劑、架橋 劑或增黏劑等藥劑混合成片狀材料。 b) 壓合13 〇 2 :將該中間材1 β置於面材14與底材 _ 12之間，並利用習知擠壓裝置予以擠壓而貼接。 c) 加熱成型1 3 0 3 :將貼接之面材14、中間材1 6 與底材12通過習知烤箱予以加熱，用以可藉由該中間 材16又熱發泡所產生之力量黏接面材14與底材1 2而 製成地毯。 4.第四步驟14〇係裁切：將加熱成型之地毯裁切 呈方塊型。 藉此’即可獲致該方塊型地毯1 〇。 ，此外，如第七圖所示，該方塊型地毯1G之製法亦 可為如下之步驟：製備底材210---〉製備面材22〇---> 材底材與中間材貼合2 3 0 >裁切2 4 0。據此， 亦可U得則揭相同結構及功效之方塊型地毯1 〇。 由上可知’本發明該方塊型地毯之組成中除了面 材^外大里使用回收之廢棄物為材料製成，只需使用 I』里橡&或塑膠原料’相較於習知方塊型地毯可降低 裝作成本，更具備廢物利用、減少垃圾量之效果。其 13 201125522 -人’及方塊型地毯具備甚佳之止滑性及尺寸穩定性、 貼地性，可直接鋪置於地面即不會移位，不需如習知 方塊型地毯須利用膠水黏著地面，俾可避免使用膠水 施工所產生之成本及污染，施工亦甚為方便。 值得一提的是，本發明更可依需求之不同而改變 止滑材、中間材所選取廢棄物碎屬之比例，例如，欲 使5亥中間材更具有彈性，可提高以橡膠材料為主之廢 棄物碎屬添加量，而若欲提高該止滑材之硬度，可增 加以塑膠材料為主之廢棄物碎屑用量。 曰 【圖式簡單說明】 =圖係本發明-較佳實施例之斷面示意圖。 楚…軚佳貫施例製法之流程圖。 第二圖係本發明一較佳實施例製 驟之流程圖。 表備面材步 第四圖係本發明^一 j|a： ^ 驟之流程圖。 “貫施例製法中製備底材步 第五圖係本發明一軔社^ 步驟之流程圖。‘佳貫施例製法中止滑材製備 松it'、圖係本發明一較佳實施例製法中將面鉍 材與中間材貼合步驟之流程圖。 將面材、底 第七圖係本發明另__ 較佳實施例製法之流程圖。 201125522 【主要元件符號說明】 面材14 力σ強材24 製備面材11 〇 方塊型地毯1 0底材12 中間材16 止滑材2 2 編織層26 絨毛28 製備底材120 將面材、底材與中間材貼合】 裁切140 備取一絨布 去貝編織半成品11 〇 1The preparation steps are as follows: non-woven fabric shown in the fifth figure, while the sliding material U-porting & crushing 1204 · will contain rubber and plastic waste materials, such as plastic bags, waste wheels / waste hoses, waste cloth or Leather, home and earth, / from the seal, plastic and fiber construction / industrial waste glue, plastic waste to crush into pieces. The recovery of the σ knife will not be completely separated into individual singles: broken into pieces: the crumbs can be added to the foaming material::: the same material, for example, rubber material -People special high) can be used as foaming raw material: elastic adjustment 2 shoulders (rubber component = waste shreds can be used as foaming raw material hard: plastic material adhesive composition is higher), while fiber material: adjusting material can be : A bridging agent or reinforcement for foaming raw materials. Waste debris Oil ester components can also be used as a recycled material.乍 Soften the money without cleaning it or divide it into 201125522. Stratification separation 1 205: Using the grain of the grain on the conventional conveyor belt (not shown), the waste can be transported by conveyor belt. The vibration generated by the process of the container causes the difference of the specific gravity of the different components to automatically form a layered separation state in the container. After stratification, the contents of the waste contained in the container are as follows. The waste debris of the top layer generally contains 8% fiber, 1% plastic and 10% rubber, and the waste debris of the middle layer generally contains 6〇q% rubber, 30% plastic and 1% fiber, and the waste debris of the bottom layer of the container 14 generally comprises 60% plastic, 3% rubber and 1% fiber. In other words, since the specific gravity of the fibers is lighter than that of plastics and rubber, most of them accumulate in the top layer of the container. Of course, other vibration methods, magnetic adsorption, magnetic fields, and sieving can be used to automatically separate the waste debris of different components according to the difference in specific gravity. Select the raw materials and mix 1 206: Select the plastic chips from the waste according to demand. The plastic chips with a large proportion are fully mixed with the chemical agent such as foaming agent, bridging agent or thickener (and sterilized). Tablet 1207: The raw materials were mixed and extruded into a sheet output using a conventional mixer. b) heating bonding 1202: the reinforcing material 24 and the sliding material 22 are relatively attached and heated by an oven for bonding the reinforcing material 24 by the force generated by the thermal insulation of the sliding material 22 A substrate 12 is formed. 3. The third step 130 is to laminate the face material, the substrate and the intermediate material: as shown in the sixth figure of 201125522, the method is as follows: a) preparing the intermediate material 1301: the preparation method of the intermediate material 16 is slip-resistant The material 22 is also mixed with the agent such as the foaming agent, the bridging agent or the thickening agent by the steps of recycling, pulverizing, separating, selecting the raw materials, mixing and pressing, and selecting a large amount of rubber chips from the waste debris. Sheet material. b) Pressing 13 〇 2: The intermediate material 1 β is placed between the face material 14 and the substrate _ 12 and pressed by a conventional extrusion device to be attached. c) thermoforming 1 3 0 3 : heating the attached face material 14, the intermediate material 16 and the substrate 12 by a conventional oven for the force of the heat generated by the intermediate material 16 being thermally foamed The face material 14 and the substrate 12 are joined to form a carpet. 4. The fourth step 14 is cutting: the heat-formed carpet is cut into a square shape. By this, the square carpet 1 can be obtained. In addition, as shown in the seventh figure, the method of manufacturing the block type carpet 1G may also be as follows: preparing the substrate 210---> preparing the surface material 22〇---> the material substrate and the intermediate material are bonded 2 3 0 > Crop 2 4 0. According to this, it is also possible to expose the same type and function of the square carpet 1 〇. It can be seen from the above that the composition of the block type carpet of the present invention is made of materials other than the surface material, and the recycled waste is used as the material, and only I use the rubber & or plastic material as compared with the conventional square carpet. It can reduce the cost of loading, and it has the effect of waste utilization and reducing the amount of garbage. Its 13 201125522 - people's and square carpets have excellent slip resistance, dimensional stability, and grounding properties. They can be placed directly on the ground without displacement. It is not necessary to use glue to adhere to the ground. , 俾 can avoid the cost and pollution caused by the use of glue construction, construction is also very convenient. It is worth mentioning that the present invention can change the proportion of the waste materials selected from the sliding material and the intermediate material according to the requirements. For example, if the 5H intermediate material is more elastic, the rubber material can be improved. The amount of waste is added, and if the hardness of the sliding material is to be increased, the amount of waste debris mainly composed of plastic materials can be increased. BRIEF DESCRIPTION OF THE DRAWINGS The drawings are schematic cross-sectional views of the preferred embodiment of the invention. Chu... The flow chart of the method of applying the example. The second drawing is a flow chart of a preferred embodiment of the invention. Table Preparation Step 4 The fourth figure is a flow chart of the present invention. The fifth figure of the preparation of the substrate step in the method of the continuous application method is a flow chart of the steps of the present invention. The method for preparing the method for stopping the sliding material preparation is described in the preferred embodiment of the present invention. The flow chart of the step of bonding the surface coffin and the intermediate material. The seventh embodiment of the surface material and the bottom is a flow chart of the method of the preferred embodiment. 201125522 [Description of main component symbols] Material 24 Preparation of face material 11 〇 Block type carpet 10 0 Substrate 12 Intermediate material 16 Slip material 2 2 Braid layer 26 Fluff 28 Preparation of substrate 120 Surface material, substrate and intermediate material are bonded] Cut 140 Prepare one Flannel to shell weaving semi-finished products 11 〇 1
熱溶1102 擠壓11〇3 備取加強材與止滑材12〇1 U1 加熱貼合1202 止滑材製備步驟12〇3 π „ 回收粉碎1204 τι Μ ^ m 1205 選取原料並混合120 壓片1207備取中間材1301壓合13〇2 加熱成型1 303製備底材210製備面材220 將面材、底材與中間材貼合230 裁切240Hot melt 1102 Extruded 11〇3 Prepared reinforcing material and anti-slip material 12〇1 U1 Heating bonding 1202 Sliding material preparation step 12〇3 π „Recycling crushing 1204 τι Μ ^ m 1205 Selecting raw materials and mixing 120 Pressing 1207 Preparing intermediate material 1301 for pressing 13〇2 Heating molding 1 303 Preparing substrate 210 Preparing surface material 220 Combining surface material, substrate and intermediate material 230 Cutting 240
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