201124578 六、發明說明: . 【發明所屬之技術領威】 [0001] 本發明係為一種良好的吸音隔音材,耐高溫、斷熱 、保溫、防火、絕緣性高且質量輕軟的玻纖棉之製造方 法及其成品。 、 【先前技術】 [0002] 一般使用玻璃纖維棉具有高耐熱性、隔音、絕緣且 能耐酸鹼腐蝕的特性’其外觀柔軟輕盈,是非常好且使 _ 用在用途廣泛的保温、隔熱、隔音、吸音及保冷材料。 Ο 冷藏櫃、冰箱保冷、電氣絕緣、鍋爐保溫斷熱材、蒸氣 管保溫等都以此為材料。 [0003] 然,習用玻璃棉係以短纖玻璃纖維紗為原料製成短 纖維玻璃棉,其缺失為耐溫度低’其溫度約為380 X:, 又,與皮膚接觸時’會造成皮膚有刺瘪感,在使用上並 非最佳。有鑒於所述缺失,本發明提供一種玻纖棉製造 方法及其成品,係使用壓克力膠·材被覆在長纖玻璃纖維 〇 紗等原料,進而製造成低密度、高厚度的玻纖棉,以提 高其柔韌性。其優點為耐溫度高約700°C、彈性佳、不含 甲醛且不會造成皮膚有刺癢感。 【發明内容】 [0004] 本發明的目的在於,克服現有短纖維玻璃棉上述缺 失,係提供一種玻纖棉之製造方法及其成品,其採用長 玻璃纖維紗開棉、梳棉及積棉後,再經過噴膠、加壓成 形後,經裁剪包裝製造成為具耐溫度高約70(TC、彈性佳 、無含甲醛且不會造成皮膚有刺癢感等功能之低密度、 099100702 表單編號A0101 第3頁/共10頁 0992001420-0 201124578 厚度南的玻纖棉成品。 [0005] [0006] [0007] [0008] [0009] [0010] [0011] [0012] [0013] [0014] [0015] 為了達到所述目的,本發明玻纖棉之製造方法,其 步驟為: 先備用百分百長纖玻璃纖維紗原料,其經過開棉機 開纖梳棉使纖維鬆散,再經梳棉機梳理後用積棉機集棉 成所需的厚度、寬度均勻分佈,再將壓克力膠等膠水以 喷霧狀均勻喷灑上膠而形成膠層後,將喷設有膠層的棉 氈熱壓成形,經切邊、裁剪,包裝後即可出貨。 由上述製造方法所實施之玻纖棉成品,是包括有: 複數之長纖玻璃纖維紗; 一棉氈,係複數之長纖玻璃纖維紗積棉成; 一膠層,係包覆黏著在該棉氈表面。 【實施方式】 有關本發明為達成到目的所運用之技術手段,茲舉 較佳實施例及配合第1圖所示之製造方法圖,該玻璃纖 維棉製造方法包含下列步驟: a. 原料10 :係備用百分百的長纖玻璃纖維紗; b. 開棉20 :將長纖玻璃纖維紗喂入開棉機開纖,使纖維 鬆散; c. 梳棉30 :經過開棉後,使得鬆散的纖維再經過梳棉機 梳理後成更細、更均勻的纖維棉; d. 積棉輸送40 :經過梳棉機梳理纖維,用積棉機積棉成 099100702 表單編號A0101 第4頁/共10頁 0992001420-0 201124578 所需厚度、寬度均勻分佈; [0016] e.喷膠50 :依棉氈密度及厚度並直接喷上膠水形成膠層 [0017] f.加壓成形60 :採用加壓方式使棉氈密合成形,其加壓 方式可為重力加壓、滚輪加壓或透過油壓機以熱壓加壓 [0018] g.烘乾70 :將加壓成形的棉氈,送入烘乾爐烘乾; [0019] h.裁剪80 :當烘乾後的棉氈,依消費者或場地需求,裁 剪所需成塊或形成棉捲之玻纖棉尺寸規格; [0020] i.成品包裝90 :經裁剪後的玻纖棉多種尺寸規格予以包 裝,利於運輸販售。 [0021] 所述膠層為稀釋後的壓克力膠等,其稀釋比例為5 %〜20 % ;又所述玻纖棉尺寸規格,其厚度為25ram 〜100mm。 [0022]201124578 VI. INSTRUCTIONS: [Technical Leadership of Invention] [0001] The present invention is a good sound-absorbing and sound-insulating material, which is resistant to high temperature, heat insulation, heat preservation, fire prevention, high insulation and light weight. Manufacturing method and its finished product. [Prior Art] [0002] Glass fiber cotton is generally used for its high heat resistance, sound insulation, insulation and acid and alkali corrosion resistance. Its soft and light appearance is very good and it is used in a wide range of insulation and heat insulation. Sound insulation, sound absorbing and cold insulation materials.制冷 Refrigerators, refrigerators, electrical insulation, boiler insulation materials, steam tube insulation, etc. are all used as materials. [0003] However, the conventional glass wool is made of short-fiber glass fiber yarn as short-fiber glass wool, the lack of which is low temperature resistance, its temperature is about 380 X:, and when it comes into contact with the skin, it will cause skin to have Hedgehog is not optimal in use. In view of the above-mentioned deficiencies, the present invention provides a method for producing a glass wool and a finished product thereof, which are coated with a raw material such as a long-fiber glass fiber crepe using an acrylic rubber material, thereby producing a low-density, high-thickness glass fiber cotton. To improve its flexibility. The advantage is that the temperature resistance is about 700 ° C, the elasticity is good, the formaldehyde is not contained, and the skin is not tingling. SUMMARY OF THE INVENTION [0004] The object of the present invention is to overcome the above-mentioned shortcomings of the short-fiber glass wool, and to provide a method for manufacturing glass fiber cotton and a finished product thereof, which use long glass fiber yarn to open cotton, card and cotton. After being sprayed and pressure-formed, it is made into a low-density with a temperature resistance of about 70 (TC, good elasticity, no formaldehyde-containing and does not cause skin tingling, etc., 099100702 Form No. A0101 3 pages/total 10 pages 0992001420-0 201124578 Thickness of southern fiberglass finished products [0005] [0007] [0009] [0010] [0012] [0014] [0015] In order to achieve the object, the method for manufacturing the glass fiber cotton of the invention has the following steps: first, spare 100% long-fiber glass fiber yarn raw material, which is opened by the card opening machine to loosen the fiber, and then passed through the carding machine. After combing, the cotton is gathered by the cotton machine to form a desired thickness and width, and then the glue such as acrylic glue is sprayed evenly on the glue to form a rubber layer, and then the cotton felt is sprayed with the rubber layer. Hot press forming, after trimming, cutting, and packaging, it can be shipped. The finished glass fiber cotton produced by the method comprises: a plurality of long-fiber glass fiber yarns; a cotton felt, which is a plurality of long-fiber glass fiber yarns; a rubber layer coated and adhered to the cotton felt [Embodiment] The present invention is directed to a preferred embodiment and a manufacturing method diagram shown in Fig. 1 for the purpose of achieving the object. The glass fiber cotton manufacturing method comprises the following steps: a. 10: is a 100% long-fiber fiberglass yarn; b. Open cotton 20: feed the long-fiber glass fiber yarn into the opener to loosen the fiber; c. The carding 30: after the cotton is opened, The loose fibers are then combed by a carding machine into a finer and more uniform fiber cotton; d. Cotton distribution 40: The card is combed by a carding machine, and the cotton is accumulated by a cotton machine to form 099100702 Form No. A0101 Page 4 / Total 10 pages 0992001420-0 201124578 The required thickness and width are evenly distributed; [0016] e. Spray glue 50: according to the density and thickness of the cotton felt and directly spray glue to form a glue layer [0017] f. Pressure forming 60: using pressure The method makes the cotton felt densely formed, and the pressing method can be gravity Pressurizing, roller pressing or hot pressing through a hydraulic press [0018] g. drying 70: pressurizing the formed cotton felt into a drying oven to dry; [0019] h. cutting 80: when drying After the cotton felt, according to the needs of consumers or venues, cut the size of the fiberglass required to form a block or form a lap; [0020] i. Finished package 90: The cut glass fiber cotton is packaged in various sizes. [0021] The adhesive layer is a diluted acrylic adhesive or the like, and the dilution ratio thereof is 5% to 20%; and the glass wool cotton has a thickness of 25 ram to 100 mm. [0022]
[0023] [0024] [0025] [0026] 099100702 由上述製造方法所實施之玻纖棉成品(請參見附件1 所示),是包括有: 複數之長纖玻璃纖維紗; 一棉氈,係複數之長纖玻璃纖維紗積棉成; 一膠層,係包覆黏著在該棉氈表面。 所述膠層,係為稀釋後的壓克力膠等,其稀釋比例 為5 %〜20 %。 所述玻璃纖維紗係為百分百長纖玻璃纖維紗;又所 表單編號A0101 第5頁/共10頁 0992001420-0 [0027] 201124578 述玻纖棉成品,其厚度為25mm〜100mm。 【圖式簡單說明】 [0028] 第1圖:係本發明玻纖棉製造方法流程圖。 [0029] 附件1 :係本發明玻纖棉成品之照片參考圖。 【主要元件符號說明】 [0030] 10. 原料 20. 開棉 [0031] 30. 梳棉 40. 積棉輸送 [0032] 50. 喷膠 60. 加壓成形 [0033] 70. 烘乾 80. 裁剪 [0034] 90. 成品包裝 099100702 表單編號A0101 第6頁/共10頁[0025] [0025] [0025] 099100702 The finished glass fiber cotton (shown in Appendix 1) implemented by the above manufacturing method includes: a plurality of long-fiber glass fiber yarns; a cotton felt, A plurality of long-fiber glass fiber yarns are formed; a glue layer is adhered to the surface of the cotton felt. The adhesive layer is a diluted acrylic adhesive or the like, and the dilution ratio is 5% to 20%. The glass fiber yarn is a 100% long fiberglass fiber yarn; further, Form No. A0101, Page 5 of 10, 0992001420-0 [0027] 201124578 The finished glass fiber cotton has a thickness of 25 mm to 100 mm. BRIEF DESCRIPTION OF THE DRAWINGS [0028] Fig. 1 is a flow chart showing a method for producing a glass wool of the present invention. [0029] Annex 1 is a photo reference drawing of the finished glass fiber cotton of the present invention. [Main component symbol description] [0030] 10. Raw material 20. Open cotton [0031] 30. Carding 40. Cotton accumulation [0032] 50. Spraying glue 60. Pressure forming [0033] 70. Drying 80. Cutting [0034] 90. Finished packaging 099100702 Form number A0101 Page 6 of 10
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