201119417 六、發明說明: 【發明所屬之技術領域】 本發明關於微型喇叭的一隔膜,及該隔膜的製造方法, 更具體而言,係關於一種由複數個薄膜形成的隔膜,及該隔 膜的製造方法,其可在想要的一位置處準確地將該等薄膜接 合在一:^ 〇 【先前技術】 觯 ^ 概言之,喇Β八為轉換電氣信號成為聲音信號之聲音設 備。該等喇队可分類成中型/大型喇„八,其連接到—音響或放 大器,以大大地放大聲音,及微型喇叭,其主要用於攜帶式 聲音裝置,例如行動電話、筆記型電腦、ΜΡ3播放器及耳機 等。 典型的微型"刺ρ八之隔膜必須是小尺寸的。因此,有彈性 且輕I的薄膜式隔膜已經用於增進其效率。但是,因為該薄 膜式隔膜小於該中型/大型°刺ρ八的隔膜,很難充份地再呈現- 想要的聲音範圍,例如高頻範圍及低頻範圍。 ' 纟相關技術中’ ^ 了克服上述的限制,在―種想要的設 • #巾’ ®層並形成魏個㈣,而該#4層的薄職接合在 -起做為該_。已經使⑽著劑、加熱及域加 疊層的薄膜接合在一起。 对^寻 田μ溥膜由黏著劑彼此接合時,其限制在於很 均勾地施加該黏著劑在要接合在—起的整個表面上。舍該 難 201119417 黏著劑未均勻施加時,該等接合的表面之厚度並不均勻。 再者,因為該黏著劑具有某種程度的流動性,且其需要 時間來硬化絲㈣,所以很難準確地接合該等薄膜在所想 要的位置處。此外,需要時間等待下述的凝固。 此外,當使用加熱及加壓來接合該等薄膜的所需要部 份,因為加熱及加遷必須直接施加於一成型模具,在該接合 位置處可能有偏差。 再者’如果複數個薄膜由不同材料形成,並考慮該,八 的聲音特性來接合,該等薄臈的某些材料可能與該黏著劑有 化學反應。 【發明内容】 ^月係關於—種微㈣的祕,及該隔膜的 “方法,其可實質地避免由於相關技術之限制與缺點造成 的一個或多種問題。 I、馱..石把风 本發明-目的在於提供—賴 的製造方法,聽由❹超音、以人W祕及如膜 糾〜Μ Ρ 接合綠來最小域膜接合 柏居度偏差,並减降低該等_ ^ 供高品質的聲音特性。 ㈣③偏差,並徒 本發明之額外優點、目的及 提出,而其它部份對於本技術專份在以下的說明中 後更加瞭解或可由本發明的實施«容 目的及其它優點將可由所揭示的;=:=該: 及附屬圖式中所特定指明的結構來進行瞭!=辄圍 201119417 為了達到這些目的及其它優點,並根據本發明之目的, 如此處所具體實施及廣義描述者,提供一種微型喇叭的隔 膜,其包括:複數個型式為薄膜的構件,其由聚合物化合物 形成,並彼此堆疊,其中該等薄膜經由一超音波接合程序接 合在一起。 該等構件可以包括位在一最下層的一第一構件,及位在 該第一構件之上的一第二構件,該第一構件可以包括一内側 部,其為一中央部,及一外側部,其環繞該内侧部,該第二 ‘ 構件之大小對應於該第一構件的内側部,並位在該内側部之 . 上,且該第二構件之一外侧周邊部的至少一部份可以接合於 該第一構件。 該第二構件的外側周邊部可以整個接合於該第一構 件,使得一空氣層可形成在該等第一構件與第二構件之間。 該隔膜進一步可包括至少一第三構件,其提供於該等第 一構件與第二構件之間。 根據本發明另一種態樣為一種微型喇p八之隔膜的製造 方法,該隔膜包括型式為薄膜的複數個構件,其由聚合物化 合物形成,並彼此堆疊,該方法包括:預備一模具;在設置 * 一第一構件於該模具上之後以想要的形狀形成該等構件的 , 第一構件;設置該等構件的一第二構件在該第一構件之上以 形成所要的形狀;及經由一超音波接合程序接合要在該等第 一構件與第二構件中被接合的部份。 該第一構件可以經由一真空吸附程序固定在該模具上。 該第二構件之設置可以包括設置至少一第三構件在該 201119417 等第一構件與第二構件之間。 形成想要形狀的第—構件可以包括__部, 央部,及環繞該内側部的—外側部,該第二 ”” 於該第-構件的内側部,並位在該洲部上,且 ^應 Γ包括整個接合該第二構件的_外侧周邊部到二 該第二構件的外側周邊部可以整個接合於該 件’使得-线討形成在料第—構件與^構構 可瞭解到前述對於本發明的一般說明及以下的詳^ 明為範例性及制性,並要提供如中請專· 明:兄 進一步解釋。 不毛明之 【實施方式】 現在將對本發明之較佳具體實施例進行詳細表昭,f 例皆例示於附屬圖式當中。 ’、、、粑 -第1圖為根據本發明—具體實施例微型伽^的隔— 示意透視圖,第2圖為採用第!圖隔膜微_ — _、立— 面圖,及第3圖為第!圖隔膜之一剖面圖。 不思剖 -隔膜1為-小型聲音裝置中微型^人之 型聲音震置為諸如行動電話、筆記型電腦、_播放器= 機等。隔膜i包純數個由聚合物化合物 膜 彼此堆疊。 磚膜,並 因為該微型,八之隔膜1主要是小尺寸,該等薄膜且右 不同形狀,並由不同材料形成,以達到所想要的聲音舰有 201119417 雖然該隔膜可由單-薄則彡成。但是在此频實施例中,該 隔膜由堆疊至少兩個薄臈所形成,以達到所想要的聲音特 性。 同時,第2圖所示為採用該具體實施例隔膜丨的微型喇 叭100之透視圖,其被切成一半。 微型剩η八1〇〇包括一框架10卜一磁扼丨02、一磁鐵103、 一平板104及一聲音線圈1〇5。一外蓋(未示出)概略固定於 框木101之上方部。此日守,此具體貫施例之隔膜1的一外側 • 周邊部12被固定於框架101。聲音線圈105之一上端固定於 ' 隔膜1之一接合部30的底部表面。 該微型哨队的隔膜1精由堆疊第一構件1 〇血第二構件 2〇所形成。 第一構件10與第二構件20為由一聚合物化合物形成的 薄膜,例如聚乙烯與聚胺酯。為了達到所要的聲音特性,第 一構件10與第一構件20由不同材料所形成的多種薄膜中選 出,其係考慮物理及化學特性,像是強度、溶點等。同時, 如第1圖所示,隔膜1包括一圓頂部,其為在中央略微凸出 的部份,及環繞該圓頂部的一邊緣部。該邊緣部的一邊緣12 為平坦,並固定於微型剩Ρ八100之框架101。 該圓頂部與該邊緣部接合在一起的一部份將稱之為 接合部30。如前所述,聲音線圈105之上端(參見第2圖)係 耦合於接合部30的底部表面。 “ 在此具體實施例中,第一構件10包括—内側部,其對 應於該圓頂部,及一外側部,其環繞該内侧部,並對應於該 201119417 邊緣部。第二構件20之大小對應於 並位在該内側部上。 牛W之内側部, 因此,該圓頂部具有-雙層結構, 疊在第-構件Π)上。該邊緣部具有、二:構件20堆 及該邊緣部設計成具有不同物理特性^構。該圓頂部 範圍。 口此再生不同的聲音 接δ30為第二構件2〇之外側用、息^ 合程序接合至對應於第—構件ig該^ :每由-超音波接 該超音波接合程序為在一聚合物:::=。 執行的接合程序、使用聲波振動接合該人級程序中 一。概言之,在該超音波接合程序中,物化合物中之 的功率成為15-2GKHZ之f能,及—轉振哭器轉換50/60 Ηζ 該電能成為機械振動能量。—工 及—升壓器轉換 要處理電能之物件。然後,由於 、錢械振動能量到 溶化該等物狀接合表面 2產生的摩擦熱會 子鍵結。 犯夠貝現該等物件之間的分 同時在此具體實施例巾,第二構 由該超音波接合程序整個接合 <外側周邊部經 並不限於此。也就是說,該等件1〇。但是,本發明 第二構件之外側周邊部間歇地彼此接A與第—構件可沿著該 再者’雖然隔心在此具體實施^形成為一圓妒 二=此。隔膜^可形成為-長方形、橢圓形等,只 要其結構中至少兩個聚合物薄 該超音波接合程純此接合。 由 201119417 請參照第3圖,一空氣層40形成在第一構件10與在該 圓頂部的第二構件2〇之間。空氣層4〇主要填充有空氣。也 就是說’因為第二構件2〇之外側周邊部整個接合於第一構 件10’空氣被限定在由該等第一構件10與第二構件20之間 所界定的一空間中,藉此形成空氣層40。 第4圖為根據本發明另一具體實施例微型喇σ八的隔膜之 一示意剖面圖。 根據另—具體實施例之微型喇叭的隔膜la包括—第一 構件10a、一第二構件2〇a及位在該等第一構件1〇&與第二 構件2〇a之間的一第三構件22a。第三構件22a可為由一聚 合物化合物或其它材料所形成的一薄膜。 因為第三構件22a位於第一構件i〇a與第二構件2〇a之 間所界疋的一空間中,第三構件22a可由不能被應用到該超 音波接合程序的一種材料所形成。當第三構件瓜由聚合物 化合物形成時,該第三構件的一外側周邊部位在該等第一構 件與第二構件之間’且它們經由該超音波接合程序接合在一 起。 亦 同時,雖然在此具體實施例中提供一第三構件22a 可能提供兩個或兩個以上的第三構件22a。 根據該具體實施例’因為該等第—構件與第二構件經由 該超音波接合程序接合在—起,該接合部之厚 句。因此,該等裝置之聲音特性為均自,且可降低些微缺陷_。 再者,該等第-構件與第二構件之接合可 置處準確地實現。 10 201119417 此外,因為有可能在該等第一構件與第二構件之間形成 該空氣層,所以可達到該隔膜想要妁特性。再者,因為至少 一額外構件被插入在該空氣層中,所以有可能調整該隔膜的 厚度及該隔膜的聲音特性。 以下將說明該微型喇叭之隔膜的製造方法。 根據一具體實施例之該隔膜的製造方法包括一模具準 備步驟S1、一第一構件形成步驟S2、一第二構件設置步驟 S3及一超音波接合步驟S4。 在模具預備步驟S1中,一模具50具有對應於第一構件 10之想要形狀的形狀。 在第一構件形成步驟S2中,將設置在該等複數個薄膜 當中最下方薄膜處的第一構件10係位在一形成模具50上, 以形成所要形狀的第一構件10。也就是說,該聚合物薄膜設 置在模具50上,並由可向下沖壓的另一模具(未示出)而形成 所想要的形狀。 在第二構件設置步驟S3中,該第二構件設置在形成為 所要形狀的第一構件10上一想要的位置處,其後即執行超 音波接合步驟S4。 同時在此具體實施例中,第一構件10具有為一中央部 的内側部,及環繞該内側部的外側部。第二構件20之大小 對應於第一構件10之内側部,並位在該第一構件上。 在超音波接合步驟S4中,第一與第二構件10及20在 要經由該超音波接合程序接合的一部份處接合在一起。 請參照第5圖,在第一構件10設置在模具50上及第二 11 201119417 構件設置在第一構件10上之後,要被接合的部份30經由該 超音波接合程序使用工具角42接合在一起。該超音波接合 程序已經在以上說明。 此具體實施例的方法為第1圖之隔膜1的製造方法。因 此’在超音波接合步驟S4中,第二構件20的外側周邊部整 個接合到第一構件1〇。 但是’本發明並不限於此具體實施例。也就是說,第二 構件20可部份接合於該第一構件。例如’有可能在一圓形 方向上沿著該外侧周邊部間歇地接合該第二構件到該第一 ,件。另外,亦可能接合部份沿著該外侧周邊部彼此相區 隔,且該等個別的接合部可配置在一徑向方向上。在此例 中_該等接合部之配置類似於傘骨之外側部之配置。同時, =臈可㊆成為多種形狀’例如長方形、正方形、橢圓形及 軌道形。 件在超音波接合步驟S4中,第一構件1〇與第二構 第而形成空氣層4〇(參見第3圖)。也就是說, 則盘第Γ僅在接合部3G處接合至第—構件1G,其餘部份 構件10相區隔來界定空氣層40。 而固定it此具體實施例中,構件10可由-真空吸附程序 U疋在成型模具50上。 第—構件成^所要形狀的第—構件1G設置在模具5〇上時, 由該真二吸附程序緊密固定地接觸成型模具 當第 構件10緊密固定接觸成型模具5G時,有可能在 12 50 201119417 > 第二構件上所要的位置處準確地設置第二構件2〇。再者,因 為第-構件ίο之位置在該超音波接合程序_並未改變, 該超音波接合可以準確地實現在所想要的位置處。 此外’因為第-構件1G在第—構件1G由成型模具5〇 形成之後維持在該真空吸附狀態,且在此狀態下,第二構件 20設置在第一構件10上,所以可以改善加工性。 同時’為了製造第4圖之隔膜la,第二構件設置步驟 S3另包括一第三構件設置步驟,用於在第一構件1〇a與第二 ‘構件20a之間設置至少一第三構件22a。 ,請參照第6圖,在第三構件22a設置在第一構件1〇&與 第二構件20a之間之後,即執行超音波接合步驟S4。第三構 件22a在當以上參照第4圖說明隔膜la時已經做說明。 根據該具體實施例,因為該等第一構件與第二構件經由 該超音波接合程序接合在一起,在該接合部處的厚度偏差可 以最小化。 此外,因為未使用黏著劑來接合該等第一構件與第二構 件’該等第-構件、第二構件與第三構件柯能與該黏著劑 有化學反應。 再者’因為該第-構件藉由真空吸附固定於該成型模具 上,該第一構件的位置可以準確地固定。因此,該第一構; 到第二構件之接合位置可以準確地控制,因此可以改善加工 性0 根據本發明,該等薄膜接合在一起處的該接合部之厚度 可為均勻。 又 13 201119417 此外,該等薄膜之接合可以實現在一準確位置處,因此 該等個別的薄膜可以精確地形成。 再者,因為不使用黏著劑,可降低缺陷,並改善產率。 亦可能將生產自動化。 本技術專業人士將可瞭解到在本發明令可進行多種修 正及變化。因此,係要本發明涵蓋對於此發明在所附申請專 利範圍及它們的同等者範壽之内的修正及變化。 【圖式簡單說明] 附屬圖式係包含來提供對於本發明進一步的瞭解,用於 加入並構成本中請案的—部份,圖式係例示本發明之具體實 施例,合其朗可祕轉本發日狀原理。在圖式當令: —第、1圖為根據本發明—具體實施例之微型㈣的隔 '不思透視圖;201119417 VI. Description of the Invention: [Technical Field] The present invention relates to a separator for a microhorn, and a method of manufacturing the separator, and more particularly to a separator formed of a plurality of films, and the manufacture of the separator The method is capable of accurately joining the films at a desired position: [〇 】 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概 概These racquets can be classified into medium/large squad, which are connected to an audio or amplifier to greatly amplify the sound, and a miniature horn, which is mainly used for portable sound devices such as mobile phones, notebook computers, ΜΡ3 Players, earphones, etc. The typical miniature & puncturing diaphragm must be small. Therefore, a flexible and light I film diaphragm has been used to improve its efficiency. However, because the membrane diaphragm is smaller than the medium size / Large-sized thorns, it is difficult to re-render - the range of sounds desired, such as the high-frequency range and the low-frequency range. ' 纟 纟 纟 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ The #巾'® layer is formed and formed into a Wei (4), and the #4 layer of the thin-layer joint is used as the _. The film of the agent, the heating and the domain-added layer has been joined together. When the ray-seeking film is bonded to each other by an adhesive, the limitation is that the adhesive is applied uniformly on the entire surface to be joined. This is difficult to apply when the adhesive is not uniformly applied. Uneven thickness Further, since the adhesive has a certain degree of fluidity and it takes time to harden the filament (4), it is difficult to accurately join the films at desired positions. Further, it takes time to wait for the following In addition, when heat and pressure are used to join the desired portions of the films, since heating and addition must be applied directly to a molding die, there may be deviations at the bonding position. The film is formed of different materials, and considering the sound characteristics of the eight, the materials of the thin films may be chemically reacted with the adhesive. [Summary] The monthly system is about the secret of the micro (four), and The "method of the diaphragm" substantially obviates one or more problems due to the limitations and disadvantages of the related art. I, 驮..石风风 The present invention - the purpose is to provide a manufacturing method of — 听, listening to the super-sound, the human W secret and the membrane 纠 Μ 接合 绿 绿 绿 最小 最小 最小 最小 最小 最小 最小 最小Reduce these _ ^ for high quality sound characteristics. (4) 3 Deviations, and the additional advantages, objects, and advantages of the present invention will become more apparent to those skilled in the art in the following description. =:= this: and the structure specified in the attached drawings is carried out! = 2011 201119417 In order to achieve these and other advantages, and in accordance with the purpose of the present invention, as embodied and broadly described herein, a miniature is provided A diaphragm of a horn comprising: a plurality of members of the form of a film formed of a polymer compound and stacked on each other, wherein the films are joined together via an ultrasonic bonding process. The members may include a first member positioned in a lowermost layer and a second member positioned above the first member, the first member may include an inner portion that is a central portion and an outer portion a portion surrounding the inner portion, the second 'member having a size corresponding to the inner portion of the first member and positioned on the inner portion, and at least a portion of the outer peripheral portion of the second member It can be joined to the first member. The outer peripheral portion of the second member may be entirely joined to the first member such that an air layer may be formed between the first member and the second member. The diaphragm may further include at least one third member provided between the first member and the second member. According to another aspect of the present invention, there is provided a method of manufacturing a membrane of a micro-bar, which comprises a plurality of members of a type which are formed of a polymer compound and stacked on each other, the method comprising: preparing a mold; Providing a first member on the mold, forming a first shape of the member in a desired shape; a second member providing the members over the first member to form a desired shape; An ultrasonic bonding process engages the portion to be joined in the first and second members. The first member can be secured to the mold via a vacuum adsorption process. The disposing of the second member may include disposing at least one third member between the first member and the second member, such as 201119417. The first member forming the desired shape may include a _- portion, a central portion, and an outer portion surrounding the inner portion, the second portion being located on the inner side portion of the first member and located on the continent portion, and ^ Γ Γ Γ Γ 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 可以 可以 可以 可以 可以 可以 可以 可以 可以 可以 可以The general description of the present invention and the following detailed description are exemplary and qualitative, and are to be construed as the preferred embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The preferred embodiments of the present invention will now be described in detail, and examples of f are illustrated in the accompanying drawings. ',, 粑 - Fig. 1 is a schematic perspective view of a micro gamma according to the present invention - a specific embodiment, and Fig. 2 is the first! Figure diaphragm micro__ _, vertical - surface, and the third picture is the first! A cross-sectional view of the diaphragm. I don't think about the cross-section - the diaphragm 1 is - the type of sound in a small sound device is set to be such as a mobile phone, a notebook computer, a _player = machine, and the like. The separator i is packaged in a plurality of pure polymer compound films stacked on each other. Brick film, and because of the miniature, the eight diaphragms are mainly small in size, the films are different in shape from the right, and are formed of different materials to achieve the desired sound. The ship has 201119417 although the diaphragm can be single-thin. to make. However, in this embodiment, the diaphragm is formed by stacking at least two thin turns to achieve the desired acoustic characteristics. Meanwhile, Fig. 2 is a perspective view of the micro-ball 100 using the diaphragm of the embodiment, which is cut in half. The micro η 八 〇〇 includes a frame 10 一 a magnetic 扼丨 02, a magnet 103, a flat plate 104 and a voice coil 1 〇 5. An outer cover (not shown) is roughly fixed to the upper portion of the frame block 101. In this case, an outer side of the diaphragm 1 of the specific embodiment is fixed to the frame 101. One of the upper ends of the sound coil 105 is fixed to the bottom surface of the joint portion 30 of the diaphragm 1. The diaphragm 1 of the micro-squadron is formed by stacking the first member 1 and the second member of the blood. The first member 10 and the second member 20 are films formed of a polymer compound such as polyethylene and polyurethane. In order to achieve the desired sound characteristics, the first member 10 and the first member 20 are selected from a plurality of films formed of different materials, taking into consideration physical and chemical characteristics such as strength, melting point, and the like. Meanwhile, as shown in Fig. 1, the diaphragm 1 includes a dome portion which is a portion slightly convex at the center and an edge portion surrounding the dome portion. An edge 12 of the edge portion is flat and is fixed to the frame 101 of the micro-remaining eight hundred. A portion of the dome portion joined to the edge portion will be referred to as a joint portion 30. As described above, the upper end of the sound coil 105 (see Fig. 2) is coupled to the bottom surface of the joint portion 30. In this particular embodiment, the first member 10 includes an inner portion corresponding to the dome portion and an outer portion that surrounds the inner portion and corresponds to the edge portion of the 201119417. The size of the second member 20 corresponds to Positioned on the inner side portion. The inner portion of the cow W, therefore, the dome portion has a double-layer structure stacked on the first member member. The edge portion has, two: the member 20 stack and the edge portion design The shape of the dome is different. The sound of the dome is different from that of the second member 2〇, and the program is joined to the corresponding member ig. The ultrasonic wave is connected to the ultrasonic bonding process in a polymer:::=. The bonding process is performed, and the acoustic wave is used to join the human-level program. In general, in the ultrasonic bonding process, the compound in the compound The power becomes 15-2GKHZ f energy, and - the vibration crying device converts 50/60 Ηζ The electric energy becomes mechanical vibration energy. - The work and the booster convert the object to be processed with electric energy. Then, due to the vibration energy of the mechanical device Dissolving the material joint surfaces 2 The generated frictional heat is bonded to the sub-segment. The subdivision between the objects is at the same time as in the specific embodiment, and the second configuration is entirely joined by the ultrasonic joining procedure. The outer peripheral portion is not limited thereto. That is to say, the members are 1 〇. However, the peripheral portions of the outer side of the second member of the present invention are intermittently connected to each other, and the first member can be formed along the same as the second member. The diaphragm ^ can be formed into a rectangular shape, an elliptical shape, or the like, as long as at least two of the polymers in the structure are thin, the ultrasonic bonding process is purely joined. From 201119417, referring to FIG. 3, an air layer 40 is formed at the first The member 10 is interposed between the second member 2A of the dome portion. The air layer 4〇 is mainly filled with air. That is, because the outer peripheral portion of the second member 2〇 is integrally joined to the first member 10', the air is limited. In a space defined by the first member 10 and the second member 20, an air layer 40 is thereby formed. Fig. 4 is a schematic view of one of the diaphragms of the micro-strip sigma according to another embodiment of the present invention. Sectional view. According to another The diaphragm la of the miniature horn of the example includes a first member 10a, a second member 2A, and a third member 22a positioned between the first member 1& and the second member 2A. The three member 22a may be a film formed of a polymer compound or other material. Because the third member 22a is located in a space between the first member i〇a and the second member 2〇a, the third The member 22a may be formed of a material that cannot be applied to the ultrasonic bonding process. When the third member is formed of a polymer compound, an outer peripheral portion of the third member is in the first member and the second member Meanwhile, and they are joined together via the ultrasonic bonding process. Also, although a third member 22a is provided in this embodiment, it is possible to provide two or more third members 22a. According to this embodiment, because the first member and the second member are joined via the ultrasonic bonding process, the joint portion is thick. Therefore, the sound characteristics of these devices are self-contained and some micro defects can be reduced. Furthermore, the engagement of the first and second members can be accurately achieved. 10 201119417 Furthermore, since it is possible to form the air layer between the first member and the second member, it is possible to achieve the desired characteristics of the diaphragm. Furthermore, since at least one additional member is inserted in the air layer, it is possible to adjust the thickness of the diaphragm and the acoustic characteristics of the diaphragm. A method of manufacturing the separator of the microhorn will be described below. The method of manufacturing the diaphragm according to a specific embodiment includes a mold preparation step S1, a first member forming step S2, a second member setting step S3, and an ultrasonic bonding step S4. In the mold preparation step S1, a mold 50 has a shape corresponding to the desired shape of the first member 10. In the first member forming step S2, the first member 10 disposed at the lowermost film of the plurality of films is tied to a forming mold 50 to form the first member 10 of a desired shape. That is, the polymer film is disposed on the mold 50 and formed into a desired shape by another mold (not shown) which can be punched down. In the second member setting step S3, the second member is disposed at a desired position on the first member 10 formed into a desired shape, and thereafter the ultrasonic bonding step S4 is performed. Also in this embodiment, the first member 10 has an inner portion that is a central portion and an outer portion that surrounds the inner portion. The second member 20 is sized to correspond to the inner side of the first member 10 and is positioned on the first member. In the ultrasonic bonding step S4, the first and second members 10 and 20 are joined together at a portion to be joined via the ultrasonic bonding process. Referring to FIG. 5, after the first member 10 is disposed on the mold 50 and the second 11 201119417 member is disposed on the first member 10, the portion 30 to be joined is joined using the tool angle 42 via the ultrasonic bonding program. together. This ultrasonic bonding procedure has been explained above. The method of this embodiment is the method of manufacturing the separator 1 of Fig. 1. Therefore, in the ultrasonic bonding step S4, the outer peripheral portion of the second member 20 is entirely joined to the first member 1''. However, the invention is not limited to this specific embodiment. That is, the second member 20 can be partially joined to the first member. For example, it is possible to intermittently join the second member to the first member along the outer peripheral portion in a circular direction. Further, it is also possible that the engaging portions are spaced apart from each other along the outer peripheral portion, and the individual engaging portions may be disposed in a radial direction. In this case, the configuration of the joints is similar to the configuration of the outer side of the rib. At the same time, =臈7 becomes a variety of shapes' such as a rectangle, a square, an ellipse, and a track shape. In the ultrasonic bonding step S4, the first member 1〇 and the second member form an air layer 4〇 (see Fig. 3). That is, the disk second is joined to the first member 1G only at the joint portion 3G, and the remaining portion members 10 are spaced apart to define the air layer 40. While in this embodiment, the member 10 can be placed on the forming mold 50 by a vacuum suction process. When the first member 1G having the desired shape is disposed on the mold 5, the mold is tightly fixedly contacted by the true two adsorption program. When the first member 10 is tightly fixed to contact the molding mold 5G, it is possible that at 12 50 201119417 > The second member 2〇 is accurately disposed at a desired position on the second member. Moreover, since the position of the first member ίο is not changed in the ultrasonic engagement procedure, the ultrasonic engagement can be accurately achieved at a desired position. Further, since the first member 1G is maintained in the vacuum suction state after the first member 1G is formed by the molding die 5, and in this state, the second member 20 is disposed on the first member 10, the workability can be improved. Meanwhile, in order to manufacture the diaphragm 1a of FIG. 4, the second member setting step S3 further includes a third member setting step for providing at least one third member 22a between the first member 1a and the second 'member 20a. . Referring to Fig. 6, after the third member 22a is disposed between the first member 1& and the second member 20a, the ultrasonic bonding step S4 is performed. The third member 22a has been explained when the diaphragm la is explained above with reference to Fig. 4. According to this embodiment, since the first member and the second member are joined together via the ultrasonic joining process, the thickness deviation at the joint can be minimized. Further, since the first member and the second member are not bonded by the adhesive member, the first member, the second member, and the third member are chemically reacted with the adhesive. Further, since the first member is fixed to the molding die by vacuum suction, the position of the first member can be accurately fixed. Therefore, the first configuration; the joining position to the second member can be accurately controlled, so that the workability can be improved. According to the present invention, the thickness of the joint portion where the films are joined together can be uniform. Also 13 201119417 Furthermore, the joining of the films can be achieved at an exact location, so that the individual films can be formed accurately. Furthermore, since no adhesive is used, defects can be reduced and the yield can be improved. It is also possible to automate production. It will be appreciated by those skilled in the art that various modifications and changes can be made in the present invention. Therefore, it is intended that the present invention cover the modifications and variations of the inventions BRIEF DESCRIPTION OF THE DRAWINGS [0009] The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of the present application, which is a exemplified embodiment of the present invention. Transfer the basic principle of the hair. In the drawings, the following: - Figure 1 is a perspective view of a micro (four) in accordance with the present invention - a specific embodiment;
另一具體實施例微型喇叭的隔膜之 第4圖為根據本發明 一示意剖面圖; 第5圖及第6圖為柄姑|~ ^ 、 马根據本發明一具體實施例微型制叭的 隔膜製k方法之一示意圖; 、 具體實施例一麥克風組合件製造 第7圖為根據本發明 方法之^^流程圖。 【主要元件符號說明】 14 201119417 1 隔膜 la 隔膜 10 第一構件 10a 第一構件 12 外侧周邊部 12 邊緣 20 第二構件 20a 第二構件 22a 第三構件 30 接合部 40 空氣層 42 工具角 50 模具 100 微型制口八 101 框架 102 磁輛 103 磁鐵 104 平板 105 聲音線圈4 is a schematic cross-sectional view of a diaphragm of a micro-horn according to the present invention; FIGS. 5 and 6 are a handle of a micro-groove according to an embodiment of the present invention; A schematic diagram of one of the k methods; a specific embodiment of the microphone assembly manufacturing Fig. 7 is a flow chart of the method according to the present invention. [Main component symbol description] 14 201119417 1 Separator la diaphragm 10 First member 10a First member 12 Outer peripheral portion 12 Edge 20 Second member 20a Second member 22a Third member 30 Joint portion 40 Air layer 42 Tool angle 50 Mold 100 Miniature mouth eight 101 frame 102 magnetic vehicle 103 magnet 104 flat plate 105 sound coil