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TW201103658A - Method of forming upper/lower cover of hydraulic cylinder and device thereof - Google Patents

Method of forming upper/lower cover of hydraulic cylinder and device thereof Download PDF

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Publication number
TW201103658A
TW201103658A TW97128547A TW97128547A TW201103658A TW 201103658 A TW201103658 A TW 201103658A TW 97128547 A TW97128547 A TW 97128547A TW 97128547 A TW97128547 A TW 97128547A TW 201103658 A TW201103658 A TW 201103658A
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TW
Taiwan
Prior art keywords
lower cover
mold
cover
inner diameter
upper cover
Prior art date
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TW97128547A
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Chinese (zh)
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TWI357363B (en
Inventor
Le-Rui Wu
Original Assignee
Giant Young Machinery Component Parts Co Ltd
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Priority to TW97128547A priority Critical patent/TW201103658A/en
Publication of TW201103658A publication Critical patent/TW201103658A/en
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Publication of TWI357363B publication Critical patent/TWI357363B/zh

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Abstract

A method of forming upper/lower cover of a hydraulic cylinder and the device thereof are disclosed. A metal material or an upper/lower cover body is placed is a female die or a mold. The female die is made by conforming to the shape of the upper/lower cover body. By using a male die, the metal material is directly stamped in accordance with the female shape to form an upper/lower cover body of which a column at each of the upper and lower center is formed, and a central through-hole and a central slot are directly formed at the center. Meanwhile, the four corners of the upper/lower cover body are also formed with a geometric notch respectively so that the upper and lower cover columns and the geometric notches formed on the upper/lower cover body are embedded with an O-ring by forming a circular groove on the circumference of the upper and lower cover columns using a CNC lathe. The geometric notches are drilled to form a lower cover perforation, and the upper cover is drilled to form an upper cover perforation. After a screw is penetrated through the upper and lower cover perforations, the screw head is embedded and confined in the geometric notch and locked with a hydraulic cylinder to complete the assembly of upper and lower cover bodies with two ends of the hydraulic cylinder to achieve fast production and reduce working process and scrap waste.

Description

201103658 九、發明說明: 【發明所屬之技術領域】 本發明為油壓缸上/下蓋成型方法及其裝置,係依據油 壓缸之上、下蓋主體之形狀製成母模之内模,以及配合一 上、下蓋公模,將一金屬素材至於該内模内,應用該金屬 素材之伸展特性,直接以公模對母模内之金屬素材衝壓成 型為一上、下蓋主體,同時位於該上、下蓋主體之中央處 亦成型一上、下蓋管柱、中心貫孔、中心槽孔與四角落之 幾何形缺槽,及其透過CNC車床加工出上、下蓋穿孔,與 • 該上、下蓋管柱周圓車出一環溝,以完成該油壓缸之上、 下蓋成品,達到製造快速,i減少加工程序及廢料之浪費 的技術領域。 【先前技術】 按目前油壓缸之基礎架構,係由上、下蓋分別與一油 壓缸體兩端予以覆蓋,以封閉内部所裝設之活塞,提供氣 體或液體由上、下蓋往復注入氣體或液體,而對内部之活 塞作往復推擠,以提供活塞於油壓缸體内作往復運動。 請參閱第一、二圖所示,係為習知的上、下蓋製法, Φ 係以鐵板火焰切割方法,將一鐵板分別切割出一上、下蓋 成型素材A、A’(如第一圖-A及第二圖-A),再以銑床將多 餘物料Al、A1’加工成型上、下蓋初胚B、B’(如第一圖-A 及第二圖-A);請參閱第一圖-B及第二圖-B,而後再應用 CNC車床成型於該上、下蓋初胚B、B’上端車出一管柱B1、 ΒΓ,以及管柱B1、ΒΓ周圓之環溝B3、B3’,最後以CNC 車床由管柱B卜ΒΓ中心鑽出一中心貫孔B2(第一圖-B、C) 及中心槽孔B2(第二圖-B、C),並於該上、下蓋主體B、B’ 四角落分別貫穿一貫孔B4、B4’,供螺絲穿設,以提供覆 蓋於油壓缸體之兩端鎖設結合。 【發明内容】 201103658 一、 解決問題: 1.習知上、下蓋之製法,其程序繁雜,首先需以火妒 切割成型素材,再以銑床加工六面,而後以CNC車床成^ 管柱及周圓极溝’再以鑽床成型中心槽孔,如此製造程 的速度緩慢’且精度亦因加工程序繁雜而有偏差之虞f 2·前述的上、下蓋初胚,因所需加工範圍極大,相對 產生加工廢料極為浪費,使其成本提高,且其製造緩慢下’, 無法大量生產,以致於降低其競爭力。 二、 解決手段: φ 1.本發明係在一上蓋公模依據該油壓缸之上蓋形 狀,於該上蓋公模之中心底端設一中心衝,而該母模之内 據該油壓缸之上蓋主體形狀開設,並於該内模底部 設心,,其周緣開設一圓槽,再將一金屬素材置於該 ^田am藉該公模直接對該金屬素材於該内模衝壓成型, 屬素材之伸展特性向内、外周邊擴張,以成型-上 其中央於該内模的圓槽内形成一上蓋管柱,以及 』二中與中心錐之對衝’即在該上蓋管柱中央直接成 塞主二孔;再應用一整形模具,其内模開設相對於上 φ段内徑,形狀,且該内模開設一前段内徑而銜接一後 間相當於段内徑稍大於後段内徑,使該後段内徑的空 用一衝榲=需該上蓋(如第三圖-F)相同規格尺寸,再應 内徑,而i別將該上蓋主體迫入該前段内徑後通過該後段 上蓋主體;用其金屬伸展性於通過後段内徑作整形,使該201103658 IX. Description of the Invention: [Technical Field] The present invention relates to a hydraulic cylinder upper/lower cover forming method and apparatus thereof, which are formed into an inner mold of a master mold according to the shape of the upper and lower cover bodies of the hydraulic cylinder. And a metal material is placed in the inner mold in conjunction with an upper and lower cover male mold, and the metal material in the female mold is directly formed into a top and a lower cover body by using a male mold in a male mold. At the center of the upper and lower cover bodies, a top and bottom cover pipe column, a central through hole, a central slot and a four-corner geometrically shaped slot are formed, and the upper and lower cover holes are formed through a CNC lathe, and • The upper and lower cover pipe cylinders are out of a circular groove to complete the upper and lower cover of the hydraulic cylinder to achieve rapid manufacturing, and reduce the waste of processing procedures and waste. [Prior Art] According to the current infrastructure of the hydraulic cylinder, the upper and lower covers are respectively covered with the ends of a hydraulic cylinder to close the piston installed inside, and the gas or liquid is supplied from the upper and lower covers. The gas or liquid is injected, and the inner piston is reciprocally pushed to provide reciprocation of the piston in the hydraulic cylinder. Please refer to the first and second figures for the conventional upper and lower cover method. Φ is an iron plate flame cutting method, and an iron plate is separately cut out from the upper and lower cover molding materials A and A' (eg In the first figure -A and the second figure -A), the excess material Al, A1' is processed by the milling machine to form the upper and lower cover embryos B, B' (as shown in the first figure -A and the second figure -A); Please refer to the first figure-B and the second figure-B, and then apply the CNC lathe to form a column B1, ΒΓ, and the column B1, ΒΓ circumference of the upper and lower cover primaries B and B'. The ring groove B3, B3', and finally a central through hole B2 (first picture -B, C) and a central slot B2 (second picture -B, C) are drilled from the column B dip center by a CNC lathe. And the four corners of the upper and lower cover bodies B and B' respectively penetrate through the consistent holes B4 and B4' for screwing to provide a locking combination covering the two ends of the hydraulic cylinder. [Summary of the Invention] 201103658 I. Solving the problem: 1. Knowing the method of making the upper and lower covers, the procedure is complicated. Firstly, the molding material is cut by fire, and then the six sides are processed by a milling machine, and then the CNC is made into a tube column and Zhou Yuanjigou's further drilling the center slot, so the speed of the manufacturing process is slow' and the accuracy is also biased due to the complicated processing procedure. f 2·The above-mentioned upper and lower cover primaries, due to the large processing range required Compared with the production of processing waste, it is extremely wasteful, and its cost is increased, and its manufacturing is slow, and it cannot be mass-produced, so as to reduce its competitiveness. Second, the solution: φ 1. The present invention is a top cover male mold according to the shape of the upper lid of the hydraulic cylinder, a central punch is arranged at the bottom end of the center of the upper cover male mold, and the hydraulic cylinder is The upper cover body is opened in shape, and a heart is arranged at the bottom of the inner mold, and a circular groove is formed on the periphery thereof, and then a metal material is placed on the metal mold to directly form the metal material in the inner mold by the male mold. The stretch characteristic of the material is expanded toward the inner and outer periphery, and a cap-column is formed in the circular groove of the inner mold in the center thereof, and the opposite of the central cone is formed in the center of the upper cap. Two main holes are plugged; another shaping die is applied, the inner mold is opened with respect to the inner diameter of the upper φ segment, and the inner mold is opened with a front inner diameter and the inner portion is equivalent to the inner diameter of the segment slightly larger than the inner diameter of the rear portion. Make the inner diameter of the inner section of the rear section a punch = the same size of the upper cover (such as the third figure -F), and then the inner diameter, and i do not force the upper cover body into the inner diameter of the front section and pass the back cover The main body; with its metal stretchability through the inner diameter of the rear section for shaping

貝孔硪上蓋主體於 以及位於該上蓋管柱周緣欲成型一環溝的 以減少加成一平滑面’而不需再額外藉銑床加工’ 工成太:豆後透過CNC車床將該上蓋管枉外緣及 四角落分別鑽一上蓋穿孔以形成/完 ,以成型一上蓋塞柱,可供—〇塑環(習 以及於中心貫孔内部具有平整表面的中心 201103658 $士j,可供—螺絲(習知省略)穿設讀上 因此, 之製造方法及其所應用之骏置達到製造快 速’且減j加工程序及廢料之浪費者。 明係與前述上蓋相同之製法,前述 Ik上盍的母模,其内模底端亦設有〜了 與 下蓋管柱的相對位置所開言“.二下蓋公 ΞΐίΖ:蓋主體的形狀外徑相當,其】:則相對於成 該母模的内模内,直接以該下蓋公模内 =時壓應:=义依其伸展特‘匕==的: :心雜中心槽jfiS該 ,四角洛分別成型-幾何形缺槽;再 1: =設相對於下蓋主體相同的形狀’且讀前2内 =銜接-後段内徑,該前段内㈣大 徑,使該 後m空間相當於所需該上蓋相同規u再應用 主體迫入該前段内經後通過該後段内 其金屬伸展性於通過後段内徑作整形,使該上 成:::面,而不需再額外藉銑床加工,以 =溝i及將下蓋管柱周緣欲成裂 ;下蓋主趙四角落的c:::::二=並3 製穿=益下蓋的成_節以= 的下蓋塞柱嵌入油壓缸兩端覆Μ 透過上盍塞柱與下盍 蓋穿孔與下蓋穿孔鎖緊,使螺絲頭容置 201103658 ,二僅一端所設螺母即可迫緊,以完成一油壓缸組合(習 知省略)。 4.本發明的下蓋於模具衝壓成型時,於該下蓋公模衝 ,面相y於預先於該四角落欲鑽設穿孔位置,分別設有— 1形衝塊,使該位置直接衝壓出幾何形缺槽,再分別於 ^幾^形,槽内鑽設—下蓋穿孔,以提供螺絲穿設該下蓋 =孔時,藉該幾何形缺槽供螺絲頭容置限位,使該組 ,用一工具對另一邊螺母作鎖設,以提供快裝。 【實施方式】 ^ φ 於!?上、下蓋之形狀’係依據所需油壓缸之形狀規 缸兩二所發明能易於瞭解,乃就該最典型之油壓 缸兩鈿所裝配的上、下蓋製法作說明。 請參閱第三圖-E所示,由於該油壓缸上蓋 t為Λ有平整//^:312,,因此,請參閱第三圖 二&- v&上蓋公模1依據該油壓缸之上蓋31,形 ^ ’於遠上盍么模1之中心底端設一中心 )之;油壓缸之上蓋主體3U如第三圖ί f- 1 金屬素材3置於該内模21内, ir 請 體31及八中央於该内模21的 柱3U,以及藉該中心衝u與中心錐2ii m ‘ 上蓋管柱311中央直接成型—中心貫孔312對言主 圖、第五圖-A〜C所示,一整开彡掘且^甘 °月> 於上蓋主體3i相同的形狀开H具^内模61開設相對 611而銜接-後段内徑612,該前段; 徑612,使該後段内_的_目 201103658 第三圖-F)相同規格尺寸,再應用一衝模7分別將該上蓋 主體31迫入該前段内徑611後通過該後段内徑612,而應 用其金屬伸展性於通過後段内徑612作整形,使該上= 體31周邊形成-平滑面(如第五圖_B)’ ‘ 銑床加工,以減少加工成本。 請配合參閱第三圖-D,該整形後的上蓋主體31 過CNC車床將該上蓋管柱311外緣及中心貫孔312内緣, 以及,於該上蓋管柱311周緣欲成型一環溝3111 (如|三 予以去除,以成型—上蓋塞柱311,: 可供- 〇型% (習知省略)嵌入,以及於中心貫孔3 表上的平整中心貫孔312,(如第三圖—E);請 $閱第二圖-F,該上蓋域31於四角落 314以形成一完整上蓋31, 7f孔 該上蓋穿孔314;因此,!知,略)穿設 ,错由别述上蓋之製造方法及其所 ^之裝置’相製造快速,且減少加I程序及廢料之浪 =端亦設有-中心錐⑴及其周邊與二母42型Κΐ 柱511 (如第四圖—B、c)的相 所而成型下盍官 外徑相當,其底端則相對於成】= 第7圖= 的位置分別設一幾何形衝塊4二、f5i 2第四圖-C) 母模2的内模21内,直接以該下T以·3 3該 該内模21 _壁,特性而流向 及圓槽犯,以及内模”周邊内J 21底部的中心錐⑴ 與下蓋管柱511,且於下蓋管柱所需下蓋主體51 成型一中心槽孔512,以及藉 中心藉該中心錐211 措μ歲何形衝塊41於該下蓋主 201103658 角洛/刀別成型一幾何形缺槽514(如第四圖—b、c); 1參閱第五圖、第五圖—A〜c所示,一整形模具6, i内模 61 ^設相對於下蓋主體5!才目同的形狀,且設 而銜接一後段内徑612,該前段内徑^ ,使該後段内徑612的空間相當於所 而忒下盍51 (如第四圖_F)相同規格尺 迫入該前段内徑611後通口段= 今伸展性於通過後段内徑612作整形,使 周邊形成一平滑面(如第五圖亦不需 丹顯外藉銑床加工,以減少加工成本。 酸,ίΐϊ第四圖—D’而後再以CNC車床將下蓋管柱511 ㈣5111,以及中心槽孔512内部的加工 ,513予以去除(第四圖_£),並且對該下蓋主 ===槽5U中心軸向分別鑽穿一下蓋穿孔5141角 “成本的成品’亦制節省物料、 八η:藉習知組裳方式’即可將前述上蓋31,與下蓋 刀別覆蓋於油壓缸兩端(;習知省略), =,與下蓋51,的下蓋塞柱511’嵌入油壓 =金2 ^省略)’再以螺絲穿設於上蓋穿孔314:二= ,鎖緊,使螺絲頭容置於該幾何形缺槽514限:盍2 所ί:::可ϋ ’以完成一油壓红組合(習知省略)。 明的製法成型快速,且降低加工廢料 型上、展性直接衝壓成型或迫擠整形而成 之效加工’達到生產快速與降低成本 =本領域普通技術人員理解,在不脱離權利: 但都將落入本發明的保護範圍之内。 變化戍荨效, 201103658 五、圖式簡單說明: (一)圖式部份:The upper part of the upper cover of the beacon hole and the groove on the circumference of the upper cover column are to be formed to reduce the addition of a smooth surface without the need for additional milling machine processing. '工成太: After the bean, the outer edge of the upper cover tube is passed through the CNC lathe. And the four corners are respectively drilled with a top cover perforation to form/finish, to form a top cover plug, which can be used for the plastic ring (the center and the center of the central through hole with a flat surface 201103658 $ j, available - screw (Xi Therefore, the manufacturing method and the application of the Jun set to achieve rapid manufacturing and reduce the waste of the processing procedures and waste. The system is the same as the above-mentioned upper cover, the aforementioned master of the Ik captain The bottom end of the inner mold is also provided with the relative position of the lower cover pipe column. "Two lower cover male Ξΐ Ζ Ζ: the outer diameter of the cover body is equivalent, its:] relative to the inside of the female mold In the mold, directly in the lower cover of the male mold = when the pressure should be: = Yiyi according to its extension special '匕 ==: : Xin miscellaneous center groove jfiS, the four corners of the Luo shape - geometric missing groove; again 1: Set the same shape as the lower cover body 'and the first 2 readings = articulation - The inner diameter of the section, the large diameter of the (4) in the front section, so that the rear m space is equivalent to the same rule of the upper cover, and then the application body is forced into the front section, and then the metal stretches through the rear section to shape the inner diameter through the rear section. , so that the upper::: face, without the need for additional milling machine processing, to = groove i and the lower cover pipe column to be cracked; under the cover of the main Zhao four corner c::::: two = and 3 穿穿穿=================================================================================================== 2. Only one nut can be tightened at one end to complete a hydraulic cylinder combination (known omitted). 4. When the lower cover of the present invention is stamped and formed in the mold, the lower cover is punched, and the surface y is in advance. The four corners are to be drilled with perforation positions, respectively, and a -1 shaped punching block is arranged, so that the position is directly punched out of the geometrically shaped notch, and then respectively formed in the shape of the hole, the lower cover perforation is provided to provide the screw through. When the lower cover=hole is provided, the geometrical missing groove is used for the screw head to accommodate the limit, so that the set is locked with the tool to the other side nut, [Embodiment] ^ φ In the shape of the upper and lower covers, the invention is easy to understand according to the shape of the required hydraulic cylinders. The method of assembling the upper and lower covers is explained. Please refer to the third figure-E. Since the upper cover t of the hydraulic cylinder is flat / / ^: 312, please refer to the third figure II & The v& upper cover male mold 1 is based on the upper cover 31 of the hydraulic cylinder, and has a center at the bottom end of the center of the mold 1; the upper cover body 3U of the hydraulic cylinder is as shown in the third figure ί f-1 The metal material 3 is placed in the inner mold 21, ir the body 31 and the column 3U centered on the inner mold 21, and the center punching and the center cone 2ii m 'the upper cover tube 311 is directly formed in the center - the center through hole 312, the main picture, the fifth picture - A ~ C, a whole open digging and ^ Gan ° month> in the same shape of the upper cover body 3i open H ^ ^ inner mold 61 opened relative to 611 and connected - behind the inside The diameter 612, the front section; the diameter 612, so that the __ 201103658 third figure-F) of the latter section has the same size, and then applies a die 7 to respectively force the upper cover body 31 into the inner diameter of the front section 6 After 11 passes through the inner diameter 612 of the rear section, and the metal stretchability is applied to shape through the inner diameter 612 of the rear section, so that the upper surface of the upper body 31 forms a smooth surface (such as the fifth figure _B) ' milling machine to reduce Processing costs. Referring to FIG. 3D, the shaped upper cover main body 31 passes through the outer edge of the upper cover pipe 311 and the inner edge of the central through hole 312 through the CNC lathe, and a ring groove 3111 is formed on the periphery of the upper cover pipe 311 ( Such as | three to remove, to form - the top plug 311,: available - 〇 type % (known omitted) embedded, and the flat center hole 312 on the center through hole 3 table, (such as the third figure - E Please refer to the second figure-F, the upper cover field 31 is at the four corners 314 to form a complete upper cover 31, 7f holes, the upper cover perforation 314; therefore, know, slightly), the manufacturing is not described by the cover The method and the device thereof are manufactured quickly, and the wave of adding the I program and the waste is also provided. The center cone (1) and its periphery and the second mother 42 type column 511 (such as the fourth figure - B, c) The outer diameter of the 盍 盍 相当 is equivalent, and the bottom end of the 盍 相对 = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = In the inner mold 21, the inner portion 21 _ wall, the inner portion 21 _ wall, the characteristic flow direction and the circular groove, and the inner cone (1) and the lower cover of the bottom portion of the inner mold J 21 Column 511, and a central slot hole 512 is formed in the lower cover main body 51 of the lower cover string, and the center cone 211 is taken by the center by the center cone 211, and the shape of the block 41 is formed on the lower cover main 201103658 angle/knife shape a geometrically shaped notch 514 (such as the fourth figure - b, c); 1 see the fifth figure, the fifth figure - A ~ c, a shaping mold 6, i inner mold 61 is set relative to the lower cover body 5 The shape is the same, and the inner diameter 612 of the rear section is connected, and the inner diameter of the front section is ^, so that the space of the inner diameter 612 of the rear section is equivalent to the same size of the lower jaw 51 (such as the fourth figure _F). After entering the front section inner diameter 611, the mouth section = today stretches through the rear section inner diameter 612 to shape, so that the periphery forms a smooth surface (such as the fifth figure does not require Dan Xian borrowing milling machine processing to reduce processing costs. Acid, ΐϊ ΐϊ ΐϊ — — — — — ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ ΐϊ = slot 5U center axially drilled through the cover perforation 5141 angle "cost of the finished product" also saves materials, eight η: borrowing the knowledge of the group skirt way' The cover 31 and the lower cover knife are not covered on both ends of the hydraulic cylinder (as is conventionally omitted), =, with the lower cover 51, the lower cover plug 511' is embedded with oil pressure = gold 2 ^ omitted) 'and then threaded through The upper cover perforation 314: two =, the lock, so that the screw head is placed in the geometrical missing groove 514 limit: 盍 2 ί::: can be ϋ 'to complete a hydraulic red combination (known omitted). The method of forming is fast, and the processing of the processing waste type is improved, and the direct processing is performed by direct stamping or forced extrusion. 'To achieve rapid production and reduce cost = one of ordinary skill in the art understands that without departing from the right: It will fall within the scope of protection of the present invention. The effect is changed, 201103658 V. Simple description of the schema: (1) Part of the diagram:

^ 一圖-A為習知應用鐵板火焰切割上蓋成型金屬素材 第一圖-B為習知上蓋成型步驟。 第二圖-C為習知上蓋平面透視圖。 =一圖-A為習知應用鐵板火焰切割下蓋成型金屬素 第二圖1為習知下蓋成型步驟。 第亡圖-C為習知下蓋平面透視圖。 第二圖為本發明上蓋成型裝置圖。 第二圖-A為本發明上蓋成型動作圖。 ,亡圖-B為本發明成型上蓋主體平面透視圖。 第二圖-C為本發明成型上蓋主體立體圖。 第二圖-D為本發明成型上蓋初胚加工面位置示意圖。 第^圖-E為本發明成型上蓋初胚平面示意圖。 第三圖-F為本發明完成上蓋成品立體圖。 第四圖為本發明下蓋成型裝置圖。 第四圖-A為本發明下蓋成型動作圖。 第四圖-B為本發明成型下蓋主體平面透視圖。 第四圖-C為本發明成型下蓋主體立體圖。 第四圖-D為本發明成型下蓋初胚加工面位置示意圖。 第四圖-E為本發明成型下蓋初胚平面示意圖。 第四圖-F為本發明完成下蓋成品立體圖。 第五圖為本發明整形模具裝置圖。 〇 0 第五圖-A為本發明整形上/下蓋主體動作圖。 第五圖-B為本發明整形後上蓋主體圖。 第五圖-C為本發明整形後下蓋主體圖。 (二)圖號部份: 上盘公模1 中心衝 母模2 内模21 11 201103658 中心錐211 金屬素材3 上蓋管柱311 環溝3111 上蓋塞柱311’ 上蓋穿孔314 下蓋公模4 下蓋主體51 中心槽孔512 _ 幾何形缺槽514 加工面513 下蓋51’ 内模61 後段内徑612 圓槽212 上蓋主體31 中心貫孔312 加工面313 平整中心貫孔312’ 上蓋31’ 幾何形衝塊41 下蓋管柱511 平整中心槽孔512’ 環溝5111 下蓋穿孔5141 整形整形模具6 前段内徑611 衝模7^ A picture-A is a conventional application of iron plate flame cutting upper cover forming metal material. The first figure-B is a conventional upper cover forming step. The second figure-C is a plan view of a conventional upper cover. = Figure-A is a conventional application of iron plate flame cutting under the cap forming metallurgy. Figure 2 is a conventional lower cap forming step. The first death map-C is a plan view of the lower cover. The second figure is a view of the upper cover forming apparatus of the present invention. The second figure-A is an operation diagram of the upper cover forming operation of the present invention. , 死图-B is a plan perspective view of the main body of the molded upper cover of the present invention. The second figure-C is a perspective view of the main body of the molded upper cover of the present invention. The second figure-D is a schematic view showing the position of the embossed processing surface of the formed upper cover of the present invention. Fig.-E is a schematic view showing the initial embryo plane of the molded upper cover of the present invention. The third figure-F is a perspective view of the finished product of the present invention. The fourth figure is a view of the lower cover forming device of the present invention. The fourth figure-A is a drawing operation diagram of the lower cover of the present invention. Fig. 4B is a plan perspective view of the main body of the molded lower cover of the present invention. The fourth figure-C is a perspective view of the main body of the molded lower cover of the present invention. The fourth figure-D is a schematic view showing the position of the initial processing surface of the formed lower cover of the present invention. The fourth figure-E is a schematic view of the initial embryo plane of the formed lower cover of the present invention. The fourth figure-F is a perspective view of the finished product of the lower cover of the present invention. The fifth figure is a diagram of the shaping mold device of the present invention. 〇 0 Fig. 5A is an action diagram of the main body of the upper/lower cover of the present invention. Fig. 5B is a main body view of the upper cover of the plastic body of the present invention. The fifth figure-C is a main body view of the lower cover of the invention after shaping. (2) Part number: Upper plate male die 1 Center punching die 2 Inner die 21 11 201103658 Center cone 211 Metal material 3 Upper cover pipe 311 Ring groove 3111 Upper cover plug 311' Upper cover perforation 314 Lower cover male mold 4 Cover body 51 Center slot 512 _ Geometry slot 514 Machining surface 513 Lower cover 51' Inner mold 61 Rear section inner diameter 612 Circular groove 212 Upper cover body 31 Center through hole 312 Machining surface 313 Leveling central through hole 312' Upper cover 31' Geometry Shaped block 41 Lower cover pipe column 511 Flat center hole 512' Ring groove 5111 Lower cover hole 5141 Plastic shaping mold 6 Front section inner diameter 611 Die 7

Claims (1)

201103658 十、申請專利範圍: 1· 一種油壓缸上蓋成型方法,其成型步驟係包含: a. 在一上蓋公模依據該油壓缸之上蓋形狀,於該上蓋 ^模之中心底端設一中心衝,而該母模之内模亦依據該油 墾缸之上蓋主體形狀開設,並於該内模底部設一中心錐, 其周緣開設一圓槽; b. 再將一金屬素材置於該内模内; c. 藉該上蓋公模直接對該金屬素材於該内模衝壓成 型; ' d.應用金屬素材之伸展特性向内、外周邊擴張,以成 型一上蓋主體及其中央於該内模的圓槽内形成一上蓋管 柱,以及藉該中心衝與中心錐之對衝,即在該上蓋管柱 央直接成型一中心貫孔; ,e•再以一整形模具,藉一衝模將該上蓋主體迫入該整 形模具整形後穿出使該上蓋主體周邊形成一平滑面; f·再透過CNC車床將該上蓋管柱外緣及中心貫孔内 緣,以及位於該上蓋管柱周緣欲成型一環溝的加工面予以 去除,以成型一上蓋塞柱,以及於中心貫孔内部具 表面的平整中心貫孔; f.並於上蓋主體四角落分別鑽一上蓋穿孔以 完整上蓋。 X .2.如申請專利範圍第〗項所述之油壓缸上蓋成型方 法,其中,該整形模具,其内模開設相對於上蓋主體相 的形狀,且該内模開設一前段内徑而銜接一後段内徑,該 前段内^稍大於後段内徑,使該後段内徑的空間相^於g 需該上蓋相同規格尺寸,再應用一衝模分別將該上蓋主體 迫入該前段内徑後通過該後段内徑,而應用其金屬 於通過後段内徑作整形,使該上蓋主體周邊形成一平 面,而不需再額外藉銳床加工,以減少加工成本。 /201103658 X. Patent application scope: 1. A method for forming a hydraulic cylinder upper cover, the molding step thereof comprises: a. forming a male mold on the upper cover according to the shape of the upper cover of the hydraulic cylinder, and setting a bottom end of the upper cover mold Center punching, and the inner mold of the master mold is also opened according to the shape of the upper cover body of the oil cylinder, and a central cone is arranged at the bottom of the inner mold, and a circular groove is formed on the periphery thereof; b. a metal material is placed therein In the mold; c. the metal material is directly stamped into the inner mold by the upper cover male mold; ' d. the metal material is expanded to extend inwardly and outwardly to form an upper cover body and a center thereof in the inner mold Forming a capped column in the circular groove, and by the central punch and the central cone, that is, a central through hole is directly formed in the central part of the upper cap; e•, and then a plastic mold is used to cover the upper cover by a die The main body is forced into the shaping mold to form a smooth surface around the main body of the upper cover; f·the outer edge of the upper cover column and the inner edge of the central through hole through the CNC lathe, and a ring on the periphery of the upper cover tube column ditch The working surface to be removed, in order to cover a molding plunger, and a central through hole having a smooth internal surface of the central through hole; F, and four corners of the upper cover main body are perforated to drill a complete upper lid cover. The method of forming a hydraulic cylinder upper cover according to the invention of claim 1, wherein the shaping die has an inner mold that is shaped relative to the main body of the upper cover, and the inner mold has a front section inner diameter and is connected The inner diameter of the rear section is slightly larger than the inner diameter of the rear section, so that the inner diameter of the inner diameter of the rear section is required to be the same size of the upper cover, and then the upper cover body is forced into the inner diameter of the front section by a die. The inner diameter of the rear section is applied by shaping the metal through the inner diameter of the rear section to form a plane around the main body of the upper cover without additional sharp bed processing to reduce the processing cost. / 13 201103658 3. —種油壓缸下蓋成型方法,其成型步驟係包含: a. 製成一下蓋公模依據該油壓缸的下蓋形狀,而該母 模之内模係依據該油壓缸之下蓋主體形狀開設,並於該内 模底部設一中心錐,其周緣開設一圓槽; b. 將述金屬素材置於該母模的内模内; c. 以該下蓋公模對該金屬素材於該内模内衝壓,使該 金屬素材依其伸展特性而流向該内模的週壁,同時應用該 内模底部的中心錐及圓槽,以及内模周邊,以成型所需下 蓋主體與下蓋管柱,且於下蓋管柱中心藉該中心錐成型一 鲁中心槽孔; d. 再以一整形模具,藉一衝模將該下蓋主體迫入該整 形模具整形後穿出使該下蓋主體周邊形成一平滑面; d. 再以CNC車床將下蓋管柱周緣欲成型的一環溝,以 及中心槽孔内部的加工面予以去除; e. 該下蓋主體四角落分別鑽穿一下蓋穿孔,以完成下 蓋成品。 4. 如申請專利範圍第3項所述之油壓缸下蓋成型方 法,其中,該整形模具,其内模開設相對於上蓋主體相同 的形狀,且該内模開設一前段内徑而銜接一後段内徑,該 • 前段内徑稍大於後段内徑,使該後段内徑的空間相當於所 需該上蓋相同規格尺寸,再應用一衝模分別將該上蓋主體 迫入該前段内徑後通過該後段内徑,而應用其金屬伸展性 於通過後段内徑作整形,使該上蓋主體周邊形成一平滑 面,而不需再額外藉銑床加工,以減少加工成本。 5. 如申請專利範圍第3項所述之油壓缸下蓋成型方 法,其中,該下蓋公模衝壓面相對於預先於該四角落欲鑽 設下蓋穿孔位置,分別設有一幾何形衝塊,使該位置直接 衝壓出幾何形缺槽,再分別於該幾何形缺槽内鑽設一下蓋 穿孔,以提供螺絲穿設該穿孔時,藉該幾何形缺槽供螺絲 201103658 頭容置限位’使該組t時僅使用-工具對另—邊 設,以提供快速方便組裝。 、可作鎖 6·—種油壓缸上/下蓋成型方法,其 a. 在-上蓋公模依據該油壓缸之上蓋形狀驟二包含: 公模之中心底端設-中,’而該母模之内模 ^ ^ 壓紅之上蓋主體形狀開設,並於該内模底部設=油 其,緣開設另製成上蓋公模依據該油壓虹之^ 形狀,以及一下盍公模依據該油壓缸的嘗 上盍 下蓋母模之内模係依據該油壓缸之下蓋 ^ 叇上、 於該内模底部設-中心錐,其周緣開㈡:狀開設,並 b. 將一金屬素材分別置於上、下蓋母模;; #c.應用前述上、下蓋公模分別對該金屬素 下盍母模的内模内衝壓成型; 〜亥上、 d.該上蓋公模藉該中心衝與上蓋母模 ::錐對衝’以及下蓋公模對該下蓋母模衝壓,庫= 屬伸展性分別成型上、下蓋管柱,並分別於該上蓋 心衝壓成型中心貫孔與下蓋管柱中心衝壓 :杈中 孔’以分別形成一上、下蓋主體; 中心槽 3上;ΐΐίϊί於一整形模具上方,再應用-衝 模對忒上、下盍主體衝壓而穿過該整形模呈 主體周邊形成平滑面; 使及上下盖 e·而後應用CNC車床將該中心貫孔及該中心槽孔的加 工面予以加工去除為平滑面,以形成上、下蓋夷柱. 於該成型的上、下蓋初胚四角i分別鑽出 一上、下蓋穿孔’以成型上、下蓋。 、7·如申請專利範圍第6項所述之油壓缸上"蓋成型 ,法,其中,可於該下蓋公模衝•面相對於預先於該四角 落欲鑽設穿孔位置,分別設有一幾何衝塊,使該位置直接 衝壓出幾何形缺槽,再分別於該幾何形缺槽内鑽設一下蓋 201103658 穿孔,以提供螺絲穿設該穿孔時,藉該幾何形缺槽供螺絲 頭容置限位,使該組裝時僅使用一工具對另一邊螺母作鎖 設,以提供快速方便組裝。 8. 如申請專利範圍第6項所述之油壓缸上/下蓋成型 方法,其中,該整形模具,其内模開設相對於上蓋主體相 同的形狀,且該内模開設一前段内徑而銜接一後段内徑, 該前段内徑稍大於後段内徑,使該後段内徑的空間相當於 所需該上蓋相同規格尺寸,再應用一衝模分別將該上蓋主 體迫入該前段内徑後通過該後段内徑,而應用其金屬伸展 φ 性於通過後段内徑作整形,使該上蓋主體周邊形成一平滑 面,而不需再額外藉銳床加工,以減少加工成本。 9. 一種油壓缸上/下蓋成型裝置,其裝置係包含: 一上蓋公模,係依據該油壓缸之上蓋形狀開設,於該 上蓋公模之中心底端設一中心衝,並與母模的中心錐對衝; 一下蓋公模,係依據該油壓缸之下蓋形狀開設; 一上、下蓋母模,係供一金屬素材置放於内模内,其 内模係依據該油壓缸之上、下蓋主體形狀開設,並於該内 模底部設一中心錐與上蓋公模的中心衝相互對衝,而成型 一中心貫孔,且於下蓋公模應用母模中心錐成型一中心槽 • 孔,而於該中心錐周緣開設一圓槽,使該上、下蓋主體上 分別成型一上蓋管柱與下蓋管柱; 一整形模具,係於内模開設相對於上蓋主體相同的形 狀,且該内模開設一前段内徑而銜接一後段内徑,該前段 内徑稍大於後段内徑,使該後段内徑的空間相當於所需該 上蓋相同規格尺寸,再應用一衝模分別將該上蓋主體迫入 該前段内徑後通過該後段内徑,而應用其金屬伸展性於通 過後段内徑作整形,使該上蓋主體周邊形成一平滑面,而 不需再額外藉銑床加工,以減少加工成本; 因此,成型該上、下蓋主體後,以提供CNC車床進行 16 201103658 中心貫孔與中心槽孔内部加工面去除廢料及上、下蓋管柱 外緣加工面加工出一環溝,同時對四角落分別鑽穿一上、 下蓋穿孔,以完成上、下蓋成品,達到製造快速,且減少 加工程序及廢料之浪費者。 10.如申請專利範圍第9項所述之油壓缸上/下蓋成型 裝置,其中,該下蓋公模底端相對於成型下蓋四角落的下 蓋穿孔位置,可分別設一幾何衝塊,使再衝壓成型時同時 衝壓出幾何形缺槽,再於該幾何形缺槽軸向鑽設一下蓋穿 孑L 。13 201103658 3. A method for forming a hydraulic cylinder lower cover, the molding step comprising: a. forming a lower cover male mold according to the shape of the lower cover of the hydraulic cylinder, and the inner mold of the female mold is based on the hydraulic pressure The shape of the main body of the lower cover of the cylinder is opened, and a central cone is arranged at the bottom of the inner mold, and a circular groove is formed on the periphery thereof; b. the metal material is placed in the inner mold of the female mold; c. The metal material is stamped in the inner mold, so that the metal material flows to the peripheral wall of the inner mold according to its extension property, and the center cone and the circular groove at the bottom of the inner mold are applied, and the inner mold periphery is used for molding. Covering the main body and the lower cover pipe column, and forming a Lu center slot by the center cone at the center of the lower cover pipe string; d. using a shaping die, forcing the lower cover body into the shaping die after shaping by a die Forming a smooth surface around the main body of the lower cover; d. removing a ring groove formed by the periphery of the lower cover pipe column and a processing surface inside the center slot by a CNC lathe; e. Drill through the cover perforation to complete the finished product. 4. The method for molding a hydraulic cylinder under cover according to claim 3, wherein the shaping die has an inner mold having the same shape as the upper cover body, and the inner mold has a front section inner diameter and is connected to the inner mold. The inner diameter of the rear section, the inner diameter of the front section is slightly larger than the inner diameter of the rear section, so that the inner diameter of the rear section is equivalent to the same size of the upper cover, and then the upper cover body is forced into the inner diameter of the front section by a die. The inner diameter of the rear section is applied to the inner diameter of the rear section to form a smooth surface, without the need for additional milling machine processing to reduce the processing cost. 5. The method for molding a hydraulic cylinder lower cover according to claim 3, wherein the lower cover male die pressing surface is respectively provided with a geometric punching portion corresponding to the punching position of the lower cover in advance of the four corners. So that the position is directly punched out of the geometrically shaped notch, and then the cover perforation is drilled in the geometrical notch respectively to provide a screw through the geometrical notch for the screw 201103658 head to accommodate the limit 'Use this set of t only - tool to the other side to provide quick and easy assembly. , can be used as a lock 6 · a hydraulic cylinder upper / lower cover forming method, a. The upper cover male mold according to the shape of the upper cover of the hydraulic cylinder, the second step includes: the bottom end of the male mold is set - in the middle, ' The inner mold of the female mold is pressed to form a shape of the main body of the upper cover, and the bottom of the inner mold is provided with oil, and the edge is opened to form a male upper mold according to the shape of the oil pressure rainbow, and The inner mold of the hydraulic cylinder is tasted according to the lower cover of the hydraulic cylinder, and the central cone is arranged at the bottom of the inner mold, and the periphery thereof is opened (2): and the b. a metal material is respectively placed on the upper and lower cover master molds;; #c. applying the above-mentioned upper and lower cover male molds to respectively press the inner mold of the metal sputum master mold; ~ 上上, d. The mold is punched by the center and the upper cover master: the cone is punched and the lower cover male mold is stamped on the lower cover master mold, and the library is extended to form the upper and lower cover tubes respectively, and respectively in the upper cover stamping forming center Center punching of the through hole and the lower cover pipe column: the middle hole of the 杈 is formed to respectively form an upper and a lower cover body; the center groove 3; ΐΐίϊί Above the shaping die, the stamping die is applied to the upper and lower jaw bodies to form a smooth surface around the body through the shaping die; and the upper and lower covers e· and then the CNC lathe is applied to the central through hole and the central slot. The machined surface is processed and removed into a smooth surface to form an upper and a lower cover. The upper and lower cover corners i of the formed upper and lower cover are respectively drilled with an upper and lower cover perforation to form the upper and lower covers. 7. The method for forming a cap on a hydraulic cylinder according to item 6 of the patent application scope, wherein the punching face of the lower cover is opposite to the piercing position to be drilled in advance in the four corners, respectively There is a geometric punching block, so that the position is directly punched out of the geometrically shaped notch, and then a perforation of the cover 201103658 is drilled in the geometrically shaped notch respectively to provide a screw for threading the perforation, and the geometrical missing slot is provided for the screw head The limit is accommodated so that only one tool is used to lock the other nut during assembly to provide quick and easy assembly. 8. The hydraulic cylinder upper/lower cover molding method according to claim 6, wherein the shaping die has an inner mold having the same shape as the upper cover main body, and the inner mold has a front inner diameter. Connecting the inner diameter of the rear section, the inner diameter of the front section is slightly larger than the inner diameter of the rear section, so that the inner diameter of the rear section is equivalent to the same size of the upper cover, and then the upper cover body is forced into the inner diameter of the front section by a die. The inner diameter of the rear section is applied to the inner diameter of the rear section to form a smooth surface around the main body of the upper cover, so that no additional sharp bed processing is required to reduce the processing cost. 9. A hydraulic cylinder upper/lower cover forming device, the device comprising: an upper cover male mold, which is opened according to the shape of the upper cover of the hydraulic cylinder, and a central punch is arranged at a bottom end of the upper cover male mold, and The central cone of the female mold is hedged; the lower male mold is opened according to the shape of the lower cover of the hydraulic cylinder; and the upper and lower cover female molds are provided with a metal material placed in the inner mold, and the inner mold is based on the The upper part of the hydraulic cylinder and the lower cover body are opened, and a center cone is arranged at the bottom of the inner mold to be mutually opposed to the center of the upper cover male mold, and a central through hole is formed, and the central mold cone is applied to the lower cover male mold. Forming a central groove and a hole, and forming a circular groove on the circumference of the central cone, so that the upper and lower cover bodies respectively form a top cover pipe column and a lower cover pipe column; a shaping die is formed in the inner mold relative to the upper cover body The same shape, and the inner mold has a front section inner diameter and a rear section inner diameter, the front section inner diameter is slightly larger than the rear section inner diameter, so that the inner diameter of the rear section is equivalent to the same size of the upper cover required, and then one is applied. The die is forced by the upper cover body After entering the inner diameter of the front section, the inner diameter of the rear section is passed, and the metal stretchability is applied to shape through the inner diameter of the rear section, so that a smooth surface is formed around the main body of the upper cover, and no additional milling machine is needed to reduce the processing cost; Therefore, after forming the upper and lower cover bodies, a CNC lathe is provided for the processing of the surface of the inner through hole of the center hole and the inner hole of the center slot, and the outer surface of the upper and lower cover columns is processed to form a ring groove, and at the same time, four corners are formed. Drill through the upper and lower cover perforations to complete the upper and lower cover products, to achieve rapid manufacturing, and reduce the waste of processing procedures and waste. 10. The hydraulic cylinder upper/lower cover forming device according to claim 9, wherein the bottom end of the lower cover male mold is respectively provided with a geometric punching position relative to the lower cover piercing position of the four corners of the lower cover. The block is used to punch out the geometrically shaped notch at the same time of re-forming, and then the cover piercing L is drilled in the axial direction of the geometrical notch.
TW97128547A 2008-07-29 2008-07-29 Method of forming upper/lower cover of hydraulic cylinder and device thereof TW201103658A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI757596B (en) * 2019-04-10 2022-03-11 陳哲豪 Method of forming a work piece having a long slot and the mold thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI757596B (en) * 2019-04-10 2022-03-11 陳哲豪 Method of forming a work piece having a long slot and the mold thereof

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