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TW201030152A - Apparatus for separating metal inclusion, oxide and zinc metal from scum and separating method thereof - Google Patents

Apparatus for separating metal inclusion, oxide and zinc metal from scum and separating method thereof Download PDF

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Publication number
TW201030152A
TW201030152A TW098104201A TW98104201A TW201030152A TW 201030152 A TW201030152 A TW 201030152A TW 098104201 A TW098104201 A TW 098104201A TW 98104201 A TW98104201 A TW 98104201A TW 201030152 A TW201030152 A TW 201030152A
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metal
oxide
zinc
scum
mixed layer
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TW098104201A
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Chinese (zh)
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TWI480381B (en
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Rui-Kun You
Lian-Gui Jiang
Wen-Jun Wang
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China Steel Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

An apparatus and a method for separating metal inclusion, oxide and zinc metal from scum of the invention agitate zinc metal solution and a metal inclusion-oxide mixing layer on its surface by utilizing the rotation or vibration after heating and melting the scum. Accordingly, the effect of separating metal inclusion from the zinc metal solution can be greatly improved. The recycling rate of zinc can be enhanced to 82%, and Fe content in the zinc metal solution can be reduced to 0.003%. Therefore, the apparatus and the method for separating metal inclusion, oxide and zinc metal from scum of the invention can accurately and effectively recycle the extremely purified zinc metal solution.

Description

201030152 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種分離金屬介在物之裝置及方法,詳言 之,係關於一種分離浮渣中金屬介在物及氧化物與辞金屬 之裝置及方法。 【先前技術】 習知熱浸鍍辞製程所產生之浮渣,依其所含介在物不 同,大致上可分為兩種:一種係以氧化物為主,另一種係 以介金屬化合物(金屬介在物)為主。但不論是哪一類浮 逢,其中之鋅金屬含量皆相當可觀。 美國專利第2,134,605號揭示將浮渣裝入—旋轉鐵桶中, 再加熱鐵桶使浮渣熔化,並利用旋轉促進辞金屬液與浮渣 分離。美國專利第3,198,505號揭示將浮渣置於一有滲透性 之基板上,再將其加熱使鋅金屬液流出。美國專利第 4,〇57,232號揭示之方法則係不加熱,而係利用—多孔勺子 盛滿浮渣,再由該多孔勺子上方之壓板擠壓浮渣使鋅金 屬液透過該多孔勺子之孔洞流出。美國專利第4,〇〇3,559號 揭示之方法也是使用擠壓浮渣方式,利用電風扇葉片般的 旋轉刮板擠壓浮渣,讓浮渣中之鋅金屬液流出。然而,上 述該等習知辞金屬回收方法效率不高,並且只適合回收以 氧化物為主之浮渣,對於以介金屬化合物為主的浮渣之分 離效果並不好,因此回收辞金屬液總是有雜質含量偏高的 問題。 關於含介金屬化合物為主的浮渣之回收,美國專利第 136683.doc 201030152 4,〇75,麵號揭示制介在物會使浮㈣動性劣化的特性, 在6啊以下域浮潰,保持浮逢本身的形狀及強度使 鋅金屬液由耗中流出,但回收率不高(低於观),回收 辞金屬液純度最高也僅能達到卜濃度為〇 〇2%,且以濃度 隨著加熱溫度的上昇而提高,在566。(:時以濃度已達 0.06。/❶’無法達到原料辞錠之要求水準。美國專利第 4’269’398號所揭示之方法類似美國專利第4,〇75,_號,其 得到的結果也相當類似,鋅金屬液之回收率及純度不高。 此外,亦有以蒸餾法收集辞蒸氣再冷凝的方法,但缺點是 製程過於複雜。 因此,有必要提供一創新且富有進步性之分離浮渣中金 屬介在物及氧化物與鋅金屬之裝置及其分離方法,以解決 上述問題。 【發明内容】 本發明提供一種分離浮渣中金屬介在物及氧化物與鋅金 屬之裝置’該浮渣具有一比例之鋅金屬含量,該浮渣加熱 熔化後原浮渣中之金屬介在物、氧化物及熔化之鋅金屬液 上方部分形成一金屬介在物-氧化物-鋅金屬液混合層,該 分離裝置包括:一容納單元及一擾動單元。該容納單元加 熱熔化該浮渣以及容設該辞金屬液及該金屬介在物-氧化 物-鋅金屬液混合層。該擾動單元用以置入該金屬介在物_ 氧化物-鋅金屬液混合層表面下一設定深度,以一設定擾 動速度擾動該金屬介在物-氧化物-鋅金屬液混合層。 本發明另提供一種分離浮潰中金屬介在物及氧化物與辞 136683.doc 201030152 金屬之方法,該浮渣具有一比例之鋅金屬含量,該方法包 括以下步驟:(a)加熱熔化該浮渣,該浮渣加熱熔化後該金 屬介在物、該氧化物及熔化之鋅金屬液上方部分形成一金 屬介在物-氧化物-鋅金屬液混合層;於該金屬介在物_ 氧化物-鋅金屬液混合層表面下一設定深度,以一設定擾 動速度擾動該金屬介在物-氧化物_鋅金屬液混合層;(〇靜 置該鋅金屬液及該金屬介在物-氧化物-鋅金屬液混合層; 及(d)移除該金屬介在物及該氧化物。 本發明分離浮渣中金屬介在物及氧化物與辞金屬之裝置 及方法利用旋轉或振動方式,擾動加熱溶化浮清後之該金 屬介在物-氧化物··鋅金屬液混合層,藉此可大幅提昇該金 屬介在物及該氧化物與該鋅金屬液之分離效果,其中,鋅 金屬液之回收率可提高至82%,且該鋅金屬液中之Fe含量 則可降至0.003%。因此,本發明分離浮渣中金屬介在物及 氧化物與鋅金屬之裝置及方法確實可有效回收得非常純淨 之鋅金屬液。 【實施方式】 在熱浸鍍辞(Zn)線(例如:連續式熱浸鍍鋅線)生產過程 中’鋅槽中之雜質Fe會與A1反應形成比重較輕的介金屬化 合物(金屬介在物),其會漂浮於辞槽表面而形成浮渣。該 浮渣榜出後尚含90〇/〇以上之Zn,因此需將金屬介在物與鋅 金屬液分離再回收清淨之辞金屬液。然而浮渣中常混有由 大量氧化物形成之氧化膜,阻撓金屬介在物上浮,導致金 屬介在物與鋅金屬液之分離效果不佳。 136683.doc 201030152 圖1顯示本發明分離浮渣中金屬介在物及氧化物與鋅金 屬之裝置示意圖。該浮渣具有一比例之鋅金屬含量,在該 浮渣加熱熔化後,金屬介在物(例如:Fe2Al5)、氧化物及 溶化之鋅金屬液11上方部分形成一金屬介在物_氧化物_鋅 金屬液混合層10。其中,圖1中之顆粒部分,在此係示意 金屬介在物及氧化物混雜於該金屬介在物_氧化物_鋅金屬 液混合層10中之情況。 該分離浮渣中金屬介在物及氧化物與鋅金屬之裝置2包 括:一容納單元21、一擾動單元22、一控制器23及一擋渣 元件24。該容納單元21加熱熔化該浮渣,以及容設該辞金 屬液11及該金屬介在物-氧化物-鋅金屬液混合層10。在本 實施例中,該容納單元21包括一加熱器211及一澆嘴212, 其中,該加熱器211較佳係環設於該容納單元21之周圍, 用以加熱熔化該浮渣’該洗嘴212係位於該容納單元21之 頂緣周邊,處理後之該鋅金屬液11在後續之澆鑄製程中, 即係由該澆嘴212流出澆鑄於一鑄模中,以製作成原料辞 錠》 該擾動單元22用以置入該金屬介在物-氧化物-辞金屬液 混合層10表面下一設定深度h,以一設定擾動速度擾動該 金屬介在物-氧化物-鋅金屬液混合層1〇。配合參考圖1及圖 2 ’該擾動單元22包括一基部221及至少一桿部222,在本 實施例中,該擾動單元22包括複數個桿部222,且該等桿 部222實質上偏心地連接該基部221。其中,該等桿部222 用以置入該金屬介在物-氧化物-鋅金屬液混合層1〇表面下 136683.doc • 6 - 201030152 之該設定深度較佳地,該設定深度h係大於該金屬介在 物-氧化物-鋅金屬液混合層10之厚度,在本實施例中,該 設定深度h係為該金屬介在物-氧化物-鋅金屬液混合層10之 表面下約二分之一深度。其中,若該擾動單元22係為一旋 轉裝置(例如:旋轉馬達裝置),則該基部221係移動至每一 區域之該金屬介在物-氧化物-鋅金屬液混合層1〇之上方相 對位置,且每一桿部222繞其中心軸旋轉,以旋轉擾動該 金屬介在物-氧化物-鋅金屬液混合層1〇。要注意的是,該 擾動單元22亦可為一振動裝置,例如:一超音波振動器或 振動馬達。 該控制器23連接該擾動單元22,用以控制該擾動單元22 之設定擾動速度及置入該金屬介在物-氧化物-鋅金屬液混 合層10表面下之該設定深度h。該擋渣元件24設置於該澆 嘴212之上方相對位置’該擋渣元件24與該洗嘴212形成一 洗鑄通道25。其中,擾動該鋅金屬液11及該金屬介在物-氧化物-辞金屬液混合層10後,經靜置使得金屬介在物及 氧化物上浮,降低該金屬介在物—氧化物_鋅金屬液混合層 10之厚度’接著再移除(例如:耙除方式)該金屬介在物及 該氧化物。在移除該金屬介在物及該氧化物後,該澆鑄通 道25允許純淨之該鋅金屬液11由該容納單元21流出,而該 播渣元件24則進一步止擋該鋅金屬液u之液面上可能未完 全移除之金屬介在物或氧化物,以避免其流入鑄模中。 圖3顯示本發明分離浮渣中金屬介在物及氧化物與辞金 屬之方法流程圖。配合參考圖1至圖3,參考步驟831,首 136683.doc 201030152 先,提供一容納單元21,該容納單元21用以加熱熔化該浮 渣,以及容設該鋅金屬液11及該金屬介在物氧化物鋅金 屬液混合層10。較佳地’在步驟S31中,該容納單元21係 以540°C至850°C加熱熔化該浮渣。201030152 6. Description of the Invention: The present invention relates to a device and a method for separating a metal intervening material, and more particularly to a device for separating a metal intercalate and an oxide and a metal in a dross. method. [Prior Art] The scum produced by the conventional hot dip plating process can be roughly divided into two types depending on the medium contained therein: one is mainly oxide and the other is a metal intermetallic compound (metal). In the matter). But no matter what kind of floating, the zinc metal content is quite considerable. U.S. Patent No. 2,134,605 discloses the application of scum into a rotating iron drum, heating the iron drum to melt the scum, and utilizing the rotation to promote separation of the molten metal from the scum. U.S. Patent No. 3,198,505 discloses the application of scum to a permeable substrate which is then heated to allow the molten metal to flow out. The method disclosed in U.S. Patent No. 4, No. 57,232, is not heated, but is filled with a scum using a porous spoon, and the scum is squeezed from a press plate above the porous spoon to allow the molten zinc liquid to flow through the pores of the porous spoon. . The method disclosed in U.S. Patent No. 4, No. 3,559 also uses an extrusion scum method in which a scum is extruded by an electric fan blade-like rotary squeegee to allow zinc metal liquid in the scum to flow out. However, the above-mentioned conventional metal recovery methods are not efficient, and are only suitable for recovering scum which is mainly composed of oxides, and the separation effect of the scum mainly composed of a mesometallic compound is not good, so the metal liquid is recovered. There is always the problem of high impurity levels. Regarding the recovery of scum mainly containing a metal-containing compound, U.S. Patent No. 136683.doc 201030152 4, 〇75, the surface number reveals that the property may deteriorate the floating (four) dynamic property, and floats in the region below 6 ah, keeping The shape and strength of the floating slab itself make the zinc metal liquid flow out of the consumption, but the recovery rate is not high (below the view), and the purity of the recovered metal liquid can only reach the concentration of 〇〇2%, and the concentration The heating temperature rises and rises at 566. (: The concentration has reached 0.06. / ❶ 'can not reach the required level of raw material reels. The method disclosed in U.S. Patent No. 4'269'398 is similar to U.S. Patent No. 4, 〇75, _, and the results obtained thereof It is also quite similar, the recovery rate and purity of zinc metal liquid is not high. In addition, there is also a method of collecting steam and recondensing by distillation, but the disadvantage is that the process is too complicated. Therefore, it is necessary to provide an innovative and progressive separation. The present invention provides a device for separating metal intervening substances and oxides and zinc metal in scum. The slag has a proportion of zinc metal content, and after the scum is heated and melted, the metal in the original scum forms a metal intervening-oxide-zinc metal mixed layer above the material, the oxide and the molten zinc metal liquid. The separating device comprises: a receiving unit and a disturbing unit. The receiving unit heats and melts the dross and accommodates the metal liquid and the metal intervening-oxide-zinc metal liquid mixture The disturbing unit is configured to place a depth of the metal-on-oxide-zinc metal mixed layer surface to disturb the metal-intermediate-oxide-zinc metal liquid mixed layer at a set disturbance speed. There is further provided a method of separating a metal intermediate and a metal oxide and a metal having a ratio of zinc metal content, the method comprising the steps of: (a) heating and melting the scum, After the scum is heated and melted, the metal intervening material, the oxide and the molten zinc metal liquid partially form a metal intervening-oxide-zinc metal liquid mixed layer; and the metal intervening material _ oxide-zinc metal liquid mixed layer Setting a depth on the surface, disturbing the metal-intermediate-oxide-zinc metal liquid mixed layer at a set disturbance speed; (staging the zinc metal liquid and the metal-intermediate-oxide-zinc metal liquid mixed layer; and (d) removing the metal intervening material and the oxide. The apparatus and method for separating metal intervening substances and oxides and metal in the scum according to the present invention utilize a rotating or vibrating method to disturb the heating and melting After the clearing, the metal is interposed in the mixed layer of the material-oxide-zinc metal solution, thereby greatly improving the separation effect of the metal intervening substance and the oxide and the zinc metal liquid, wherein the recovery rate of the zinc metal liquid can be improved. Up to 82%, and the Fe content in the zinc metal liquid can be reduced to 0.003%. Therefore, the apparatus and method for separating metal intercalation and oxide and zinc metal in the scum of the present invention can effectively recover very pure zinc. Metal liquid. [Embodiment] In the production process of hot dip (Zn) wire (for example, continuous hot dip galvanizing line), the impurity Fe in the zinc bath reacts with A1 to form a lighter weight intermetallic compound ( Metal interdiction), which floats on the surface of the groove to form scum. The scum still contains more than 90 〇/〇 of Zn, so it is necessary to separate the metal intervening material from the zinc metal liquid and recover the clean metal. liquid. However, the scum is often mixed with an oxide film formed by a large amount of oxides, which hinders the metal from floating on the material, resulting in poor separation of the metal intercalation material from the zinc metal liquid. 136683.doc 201030152 Figure 1 shows a schematic view of a device for separating metal intercalates and oxides from zinc metal in the scum of the present invention. The dross has a proportion of zinc metal content. After the dross is heated and melted, a metal intervening material (eg, Fe2Al5), an oxide, and a molten zinc metal liquid 11 form a metal intervening_oxide_zinc metal. Liquid mixed layer 10. Here, the particle portion in Fig. 1 indicates that the metal intervening substance and the oxide are mixed in the metal intercalation-oxide-zinc metal mixed layer 10. The apparatus 2 for interposing metal intercalates and oxides and zinc metal in the scum includes a housing unit 21, a disturbance unit 22, a controller 23 and a slag blocking member 24. The accommodating unit 21 heats and melts the scum, and accommodates the ruthenium liquid 11 and the metal intervening-oxide-zinc metal liquid mixed layer 10. In this embodiment, the accommodating unit 21 includes a heater 211 and a spout 212. The heater 211 is preferably disposed around the accommodating unit 21 for heating and melting the dross. The nozzle 212 is located at the periphery of the top edge of the accommodating unit 21, and the treated zinc metal liquid 11 is discharged from the pouring nozzle 212 into a mold in a subsequent casting process to prepare a raw material. The disturbance unit 22 is configured to place the metal at the set depth h of the surface of the metal-oxide-metal mixed layer 10 to perturb the metal-intermediate-oxide-zinc metal mixed layer 1 at a set disturbance speed. Referring to Figures 1 and 2, the perturbation unit 22 includes a base 221 and at least one stem 222. In the present embodiment, the perturbation unit 22 includes a plurality of stems 222, and the stems 222 are substantially eccentrically The base 221 is connected. Wherein, the rod portions 222 are disposed at the set depth of the metal-on-oxide-zinc metal-liquid mixed layer 1 136 683.doc • 6 - 201030152, preferably, the set depth h is greater than the The thickness of the metal-intermediate-oxide-zinc metal mixed layer 10, in the present embodiment, the set depth h is about one-half of the metal interposed under the surface of the material-oxide-zinc metal mixed layer 10. depth. Wherein, if the disturbance unit 22 is a rotating device (for example, a rotary motor device), the base 221 is moved to a relative position of the metal-intermediate-oxide-zinc metal mixed layer 1〇 of each region. And each of the rod portions 222 is rotated about its central axis to rotate the metal intervening material-oxide-zinc metal liquid mixed layer. It is to be noted that the disturbance unit 22 can also be a vibration device such as an ultrasonic vibrator or a vibration motor. The controller 23 is coupled to the disturbance unit 22 for controlling the set disturbance speed of the disturbance unit 22 and the set depth h of the metal interposed material-oxide-zinc metal mixed layer 10. The slag blocking member 24 is disposed at a position above the nozzle 212. The slag blocking member 24 forms a washing passage 25 with the nip nozzle 212. Wherein, after disturbing the zinc metal liquid 11 and the metal intervening in the material-oxide-metal liquid mixed layer 10, the metal medium and the oxide are floated after being allowed to stand, thereby reducing the metal-intermediate-oxide-zinc metal liquid mixture. The thickness of layer 10 is then removed (eg, by way of removal) of the metal intervening material and the oxide. After removing the metal intervening material and the oxide, the casting channel 25 allows the pure zinc metal liquid 11 to flow out of the accommodating unit 21, and the slag-removing element 24 further stops the liquid level of the zinc metal liquid u. A metal intervening or oxide may not be completely removed to prevent it from flowing into the mold. Fig. 3 is a flow chart showing the method of separating metal intercalates and oxides and retrieving metals from the scum according to the present invention. With reference to FIG. 1 to FIG. 3, referring to step 831, the first 136683.doc 201030152 first, a receiving unit 21 is provided for heating and melting the dross, and the zinc metal liquid 11 and the metal intervening material are accommodated. Oxide zinc metal liquid mixed layer 10. Preferably, in step S31, the containing unit 21 heats and melts the dross at 540 ° C to 850 ° C.

參考步驟S32,添加一除渣劑(flux)至熔化之該鋅金屬液 11及該金屬介在物-氧化物-鋅金屬液混合層1〇中。其中, 由於氧化物在熱浸鍍鋅槽之液面形成,其呈現膜狀,並會 在榜取後缠繞包圍金屬介在物及鋅金屬,使得金屬介在物 在浮渣重溶後仍難與鋅金屬液分離,為解開氧化物對金屬 介在物及鋅金屬之纏繞’故在浮渣溶化後添加除渣劑,以 初步分離氧化物、金屬介在物及鋅金屬。 參考步驟S33,將一擾動單元22置入該金屬介在物-氧化 物-辞金屬液混合層10表面下一設定深度h,以一設定擾動 速度擾動該金屬介在物-氧化物·鋅金屬液混合層1〇。較佳 地,在步驟S33中,該設定深度h係為該金屬介在物氧化 物-鋅金屬液混合層10之表面下約二分之一深度,擾動時 間係大於1分鐘。 在本實施例中,在步驟S3 3中該擾動單元22係以旋轉擾 動方式擾動該金屬介在物-氧化物-鋅金屬液混合層1〇,在 其他應用中,該擾動單元22亦可以振動擾動方式擾動該金 屬介在物-氧化物-鋅金屬液混合層其中,該擾動單元 22較佳係移動地擾動每一區域之該金屬介在物氧化物_辞 金屬液混合層10。 其中’雖然添加除渣劑及利用溫度效應可提高氧化物、 136683.doc 201030152 金屬介在物及鋅金屬液之分離效果,然而,由於分離效果 與溶渣之黏滯係數關係密切,較下層之金屬介在物在上浮 過程中,同時也使該金屬介在物-氧化物_辞金屬液混合層 1〇中之金屬介在物之密度愈來愈高,黏滯係數也隨之增 加,當金屬介在物之密度高到某一程度後,金屬介在物即 無法上浮’此時則可升高溫度’藉以提升除渣劑去除氧化 物效果及降低黏滯係數’使金屬介在物能進一步上浮。 另外,為進一步提升分離效果,本發明更利用該擾動單 元22之該等桿部222置入該金屬介在物-氧化物_辞金屬液混 合層10之表面下之一設定深度h,以高速旋轉或振動之擾 動方式擾動該金屬介在物-氧化物-鋅金屬液混合層1〇,將 浮渣中由大量氧化物形成之氧化膜打碎,以利於氧化物及 金屬介在物能順利上浮。 參考步驟S34,靜置擾動後之該鋅金屬液u及該金屬介 在物-氧化物-鋅金屬液混合層1〇。較佳地,在步驟S34中 之靜置時間係大於5分鐘。利用比重差異,令該金屬介在 物上浮以與該鋅金屬液11分離。同樣地,當該金屬介在物 之密度高到某一程度後,可升高溫度以提升除渣劑去除氧 化物效果及降低黏滯係數,並且利用該擾動單元22之該等 桿部222將氧化物形成之氧化膜打碎,使該金屬介在物能 進一步上浮。 參考步驟S35,移除該金屬介在物及該氧化物。在本實 施例中,其係以耙除方式移除該金屬介在物及該氧化物, 以避免下層純淨之該鋅金屬液11被未耙除乾淨之金屬介在 136683.doc -9- 201030152 物及氧化物污染。 參考步驟S36,進行一擋潰洗鑄之步驟。較佳地,在移 除該金屬介在物及該氧化物後,該擋渣元件24與該澆嘴 212形成之澆铸通道25允許純淨之該辞金屬液η由該容納 單元21流出,而該擋渣元件24則進一步止擋該鋅金屬液11 之液面上可能未完全移除之金屬介在物或氧化物,以避免 其流入缚模中。 本發明分離浮渣中金屬介在物及氧化物與鋅金屬之裝置 及方法利用旋轉或振動方式,擾動加熱熔化浮渣後之該金 屬介在物-氧化物-鋅金屬液混合層10,藉此可大幅提昇該 金屬介在物及氧化物與該辞金屬液11之分離效果,其中, 辞金屬液之回收率可提高至82%,且該鋅金屬液丨丨中之以 含量則可降至0.003〇/〇。因此,本發明分離浮渣中金屬介在 物及氧化物與鋅金屬之裝置及方法確實可有效回收得非常 純淨之鋅金屬液。 上述實施例僅為說明本發明之原理及其功效,並非限制 本發明。因此習於此技術之人士對上述實施例進行修改及 變化仍不脫本發明之精神。本發明之權利範圍應如後述之 申請專利範圍所列。 【圖式簡單說明】 囷1顯不本發明分離浮渣中金屬介在物及氧化物與鋅金 屬之裝置示意圖; 圖2顯示本發明擾動單元之示意圖;及 圖3顯示本發明分離浮渣中金屬介在物及氧化物與鋅金 136683.doc -10- 201030152 屬之方法流程圖。 【主要元件符號說明】 2 本發明分離浮渣中金屬介在物及氧化物與辞 金屬之裝置 10 金屬介在物-氧化物-辞金屬液混合層 11 鋅金屬液 21 容納單元 22 擾動單元 • 23 控制器 24 擋渣元件 25 澆鑄通道 211 加熱器 212 澆嘴 221 基部 222 桿部 136683.docReferring to step S32, a slag is added to the molten zinc metal liquid 11 and the metal is interposed in the material-oxide-zinc metal liquid mixed layer. Wherein, since the oxide is formed on the liquid surface of the hot dip galvanizing bath, it is in the form of a film, and will wrap around the metal intervening material and the zinc metal after the inclusion, so that the metal intercalation is still difficult after the scum is re-dissolved. The zinc metal liquid is separated to decompose the oxide to the metal intervening material and the zinc metal. Therefore, after the scum is melted, a slag removing agent is added to initially separate the oxide, the metal intervening substance and the zinc metal. Referring to step S33, a disturbance unit 22 is placed on the surface of the metal-on-oxide-metal mixed layer 10 to set a depth h, and the metal-intermediate-oxide-zinc metal mixture is disturbed at a set disturbance speed. Layer 1〇. Preferably, in step S33, the set depth h is about one-half depth below the surface of the metal oxide-zinc metal-mixed layer 10, and the disturbance time is greater than one minute. In this embodiment, the disturbance unit 22 disturbs the metal-intermediate-oxide-zinc metal mixed layer 1〇 in a rotating disturbance manner in step S33, and the disturbance unit 22 can also vibrate in other applications. The mode disturbs the metal intervening material-oxide-zinc metal liquid mixed layer, and the disturbance unit 22 preferably movably disturbs the metal intervening oxide layer 10 of each region. Among them, although the addition of the slag remover and the use of temperature effects can improve the separation effect of the oxide, 136683.doc 201030152 metal intercalation and zinc metal liquid, however, because the separation effect is closely related to the viscous coefficient of the slag, the lower layer of metal During the floating process, the metal is also interposed in the material-oxide-metal mixed layer, and the density of the metal is increased. The viscosity coefficient also increases. When the density is high to a certain extent, the metal can not float upwards. At this time, the temperature can be raised, so as to improve the effect of removing the oxide by the slag removing agent and lowering the viscous coefficient, the metal can be further floated. In addition, in order to further improve the separation effect, the present invention further utilizes the rod portions 222 of the disturbance unit 22 to be placed under the surface of the metal-oxide-metal mixed layer 10 to set a depth h to rotate at a high speed. Or the vibration disturbing method disturbs the metal in the material-oxide-zinc metal mixed layer, and ruptures the oxide film formed by a large amount of oxides in the scum, so as to facilitate the smooth floating of the oxide and the metal. Referring to step S34, the zinc metal liquid u and the metal-intermediate-oxide-zinc metal liquid mixed layer are left to stand after the disturbance. Preferably, the rest time in step S34 is greater than 5 minutes. The metal is floated on the material to separate from the zinc metal liquid 11 by utilizing the difference in specific gravity. Similarly, when the density of the metal intervening material is high to some extent, the temperature can be raised to enhance the effect of removing the oxide by the descum fluxing agent and lower the viscosity coefficient, and the rod portions 222 of the perturbation unit 22 will be oxidized. The oxide film formed by the object is broken, so that the metal can further float upward. Referring to step S35, the metal interposer and the oxide are removed. In this embodiment, the metal intervening material and the oxide are removed in a rubbing manner to prevent the underlying pure zinc metal liquid 11 from being removed from the metal by 136683.doc -9- 201030152 and Oxide contamination. Referring to step S36, a step of squeezing and casting is performed. Preferably, after the metal interposer and the oxide are removed, the casting channel 25 formed by the slag blocking member 24 and the spout 212 allows the pure molten metal η to flow out from the receiving unit 21, and the The slag blocking element 24 further stops the metal intervening or oxide that may not be completely removed from the liquid surface of the zinc metal liquid 11 to prevent it from flowing into the mold. The apparatus and method for separating metal intercalation and oxide and zinc metal in the scum according to the present invention utilizes a rotating or vibrating manner to disturb the metal-intermediate-oxide-zinc metal mixed layer 10 after the heating and melting of the scum. The separation effect of the metal intervening substance and the oxide and the metal liquid 11 is greatly improved, wherein the recovery rate of the metal liquid can be increased to 82%, and the content of the zinc metal liquid can be reduced to 0.003. /〇. Therefore, the apparatus and method for separating metal intercalation and oxide and zinc metal in the scum of the present invention can effectively recover a very pure zinc metal liquid. The above embodiments are merely illustrative of the principles and effects of the invention and are not intended to limit the invention. Therefore, those skilled in the art can make modifications and changes to the above embodiments without departing from the spirit of the invention. The scope of the invention should be as set forth in the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 2 is a schematic view showing a device for separating metal intercalation and oxide and zinc metal in the scum; FIG. 2 is a schematic view showing the disturbance unit of the present invention; and FIG. 3 is a view showing the metal in the separation scum of the present invention. A flow chart of the method of the material and oxide and zinc gold 136683.doc -10- 201030152. [Description of main component symbols] 2 The device for separating metal intervening substances and oxides and metal in the scum of the present invention 10 Metal intervening-oxide-external metal mixed layer 11 Zinc metal liquid 21 accommodating unit 22 Disturbing unit • 23 Control 24 slag blocking element 25 casting channel 211 heater 212 pouring nozzle 221 base 222 rod 136683.doc

Claims (1)

201030152 七、申請專利範面: 1. 一種分離浮渣中金屬介在物及氧化物與鋅金屬之裝置, 該浮渣具有一比例之鋅金屬含量,該浮渣加熱熔化後該 金屬介在物、該氧化物及熔化之辞金屬液上方部分形成 一金屬介在物-氧化物_鋅金屬液混合層,該分離裝置包 括: 一容納單元,加熱熔化該浮渣以及容設該辞金屬液及 該金屬介在物-氧化物-鋅金屬液混合層;及 一擾動單元,置入該金屬介在物_氧化物_鋅金屬液混 合層表面下—設定深度,以—設定擾動速度擾動該金屬 介在物·氧化物-鋅金屬液混合層。 2.如請求項1之裝置,其中該容納單元另包括一加熱器, 用以加熱溶化該浮渣。 3. 如請求項1之裝置’其中該擾動單元包括-基部及至少 -桿部,該桿部連接該基部,該桿部用以置人該金屬介 在物-氧化物.辞金驗混合層表面下之較定深度。 如請求項3之裝置’其中該桿部實質上心地連接該基 部。 5·如請求項4之裝置’其中該擾動單元係為—旋轉裝置, 該基部係移動至每一區域之該金屬介在物-氧化物-鋅金 屬液混合層之上方相對位置,且每一桿部繞其中心軸旋 :’以旋轉擾動該金屬介在物氧化物.辞金屬液混合 層。 6. 如請求項5之裝置 其中該旋轉裝置係4 一旋轉馬達裝 136683.doc 201030152 置。 7. 如請求項丨之裝置,其中該擾動單元係為一振動裝置。 8. ^請求項7之裝置,其中該振動裝置係為一超音波振動 器或振動馬達。 9. 如請求項1之裝置,其中該設定深度係為該金屬介在物_ 氧化物-鋅金屬液混合層表面下至少二分之一深度。 10. 如研求項!之裝置,另包括一控制器連接該擾動單 元,以控制該設定擾動速度及置入該金屬介在物-氧化 物-鋅金屬液混合層表面下之該設定深度。 11. 如請求項1之裝置’另包括一擋渣元件,其中該容納單 元具有一洗嘴,該擋渣元件設置於該澆嘴之上方相對位 置,形成一澆鑄通道。 12. —種分離浮潰中金屬介在物及氧化物與辞金屬之方法, 該浮渣具有一比例之辞金屬含量,該方法包括以下步 驟: (a) 加熱熔化該浮渣,該浮渣加熱熔化後該金屬介在 物、氧化物及熔化之鋅金屬液上方部分形成一金屬 介在物-氧化物-鋅金屬液混合層; (b) 於該金屬介在物-氧化物_鋅金屬液混合層表面下一設 定深度,以一設定擾動速度擾動該金屬介在物-氧化 物-鋅金屬液混合層; (c) 靜置該鋅金屬液及該金屬介在物-氧化物-辞金屬液混 合層;及 (d) 移除該金屬介在物及該氧化物。 136683.doc -2 - 201030152 13·如請求項12之方法,其中在步驟(a)中係以540°C至850°C 加熱熔化該浮渣。 14·如請求項12之方法,其中在步驟(a)之後另包括一添加除 渣劑之步驟。 15.如請求項12之方法,其中在步驟(b)中之擾動時間係大於 1分鐘。201030152 VII. Application for patents: 1. A device for separating metal intercalates and oxides and zinc metal in scum, the scum having a proportion of zinc metal content, the scum heating and melting the metal intervening material, the scum The oxide and the molten metal layer form a metal-intermediate-oxide-zinc metal liquid mixed layer, and the separating device comprises: a receiving unit, heating and melting the dross, and accommodating the metal liquid and the metal intercalation a mixture of material-oxide-zinc metal solution; and a perturbation unit, placed under the surface of the metal-oxide-zinc metal mixed layer, set a depth, and set a disturbance velocity to disturb the metal intervening oxide - a mixed layer of zinc metal liquid. 2. The apparatus of claim 1, wherein the holding unit further comprises a heater for heating to dissolve the dross. 3. The device of claim 1 wherein the perturbation unit comprises a base and at least a stem, the stem being coupled to the base for placing the metal intervening-oxide. The lower depth. The device of claim 3 wherein the stem is substantially connected to the base. 5. The device of claim 4, wherein the perturbation unit is a rotating device, the base is moved to a relative position of the metal-intermediate-oxide-zinc metal mixed layer in each region, and each rod The part is rotated around its center: 'The metal is intercalated by the metal oxide in the rotation. 6. The apparatus of claim 5 wherein the rotating device is a rotary motor mounted 136683.doc 201030152. 7. The device of claim 1, wherein the disturbance unit is a vibration device. 8. The device of claim 7, wherein the vibrating device is an ultrasonic vibrator or a vibrating motor. 9. The device of claim 1, wherein the set depth is at least one-half depth below the surface of the metal-oxide-zinc metal mixed layer. 10. If you are researching! The device further includes a controller coupled to the disturbance unit for controlling the set disturbance speed and the set depth of the metal interposed under the surface of the metal-oxide-zinc metal mixed layer. 11. The apparatus of claim 1 further comprising a slag blocking member, wherein the receiving unit has a faucet member disposed opposite the sprue to form a casting passage. 12. A method for separating a metal intercalation medium and an oxide and a metal, the scum having a proportion of metal content, the method comprising the steps of: (a) heating and melting the scum, the scum heating After melting, the metal forms a metal-intermediate-oxide-zinc metal mixed layer over the material, the oxide and the molten zinc metal liquid; (b) the metal-intermediate-oxide-zinc metal mixed layer surface a set depth, disturbing the metal-intermediate-oxide-zinc metal mixed layer at a set disturbance speed; (c) standing the zinc metal liquid and the metal-intermediate-oxide-metal liquid mixed layer; (d) removing the metal intervening material and the oxide. The method of claim 12, wherein the scum is melted by heating at 540 ° C to 850 ° C in step (a). The method of claim 12, wherein the step of adding a slag removing agent is further included after the step (a). 15. The method of claim 12, wherein the disturbance time in step (b) is greater than 1 minute. 16. 如請求項12之方法,其中在步驟(b)中係以旋轉擾動方式 擾動該金屬介在物-氧化物-鋅金屬液混合層。 17. 如請求項12之方法,其中在步驟(b)中係以振動擾動方式 擾動該金屬介在物-氧化物_辞金屬液混合層。 18. 如清求項16或17之方法,其中在步驟(b)中,該擾動單元 係移動地擾動每一區域之該金屬介在物氧化物鋅金屬 液混合層。 19. 如請求項12之方法,其中在步驟(c)中之靜置時間係大於 5分鐘。 20. 如請求項12之方法,其中在步驟⑷之後另包括一播逢洗 鑄之步驟。 136683.doc16. The method of claim 12, wherein in step (b) the metal intervening-oxide-zinc metal mixed layer is disturbed by a rotational perturbation. 17. The method of claim 12, wherein in step (b), the metal-intermediate-oxide-metal mixed layer is disturbed by vibrational perturbation. 18. The method of claim 16 or 17, wherein in step (b), the perturbation unit movably perturbs the metal intervening zinc oxide metal mixed layer of each region. 19. The method of claim 12, wherein the resting time in step (c) is greater than 5 minutes. 20. The method of claim 12, wherein after step (4), a step of rinsing is additionally included. 136683.doc
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