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TW200900452A - Compositions and methods for polymer composites - Google Patents

Compositions and methods for polymer composites Download PDF

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Publication number
TW200900452A
TW200900452A TW96127605A TW96127605A TW200900452A TW 200900452 A TW200900452 A TW 200900452A TW 96127605 A TW96127605 A TW 96127605A TW 96127605 A TW96127605 A TW 96127605A TW 200900452 A TW200900452 A TW 200900452A
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Taiwan
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polymer
organic
organic clay
composition
group
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TW96127605A
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Chinese (zh)
Inventor
Kwok Pong Chan
John Lester Maxam
Roy Ray Odle
Tara J Mullen
James Mitchell White
Erik C Hagberg
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Sabic Innovative Plastics Ip
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Priority claimed from US11/766,382 external-priority patent/US20070299187A1/en
Application filed by Sabic Innovative Plastics Ip filed Critical Sabic Innovative Plastics Ip
Publication of TW200900452A publication Critical patent/TW200900452A/en

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  • Compositions Of Macromolecular Compounds (AREA)

Abstract

This invention relates to organic salt compositions useful in the preparation of organoclay compositions, polymer-organoclay composite compositions, and methods for the preparation of polymer nanocomposites. In one embodiment, the present invention provides a polymer-organoclay composite composition comprising (a) a polymeric resin; and (b) an organoclay composition comprising altemating inorganic silicate layers and organic layers, said organic layers comprising a quatemary phosphonium cation having structure XXXIII wherein Ar12, Ar13, Ar14 and Ar15 are independently C2-C50 aromatic radicals; and Ar16 is a C2-C200 aromatic radical, or a polymer chain comprising at least one aromatic group.

Description

200900452 九、發明說明 【發明所屬之技術領域】 本案主張在2007年6 編號 60/945,1 5 0 及 2 007 与 申請案編號1 1 / 7 6 6,3 8 2的 方式倂入本文。 弓20日申請之美國臨時申請案 .6月21日申請之美國非臨時 優先權;該兩案皆整體以引用 【先前技術】 本發明係有關可用以製 成物、聚合物-有機黏土複 米複合材料之方法。 在相對於未充塡聚合物 聚合物複合材料組成物具有 備中,有機黏土係作爲有效 著以有機陽離子置換存在於 道中的無機陽離子而製備。 當其於聚合物組成物內組合 合物基質相互作用之程度高 成物。在存在於有機黏土中 分潤脹該有機黏土,即使窄 無機黏土中的 d -間距增加 物基質內被施以剪切力時剝 離進行得相當完全,而形成 聚合物組成物,而該含有機 備有機黏土組成物之有機鹽組 含材料組成物及製備聚合物奈 材料且相對於包含無機黏土之 強化物性之聚合物組成物之製 之添加劑。有機黏土一般係藉 一般無機黏土之矽酸鹽層間孔 有機黏土組成物之主要優點是 時,發現有機黏土剝離且與聚 於單純包含無機黏土的對應組 之無機矽酸鹽層間存在有機部 '機黏土中之d-間距較對應之 ,且同時增加有機黏土在聚合 離的傾向。在某些情況下,剝 包含極高度分散之矽酸鹽層的 黏土之聚合物組成物係稱爲奈 -5- 200900452 米複合材料。 儘管此領域在過去十年並無大幅進展,但仍積極尋求 改良之有機黏土組成物,在所有發現時亦得到高度評價。 許多有機黏土中之一項缺點是存在之有機陽離子的熱不安 定性,使其不適用於其中聚合物-有機黏土組成物必須在 高溫下處理之應用,如包含「高熱」聚合物(諸如聚醚醯 亞胺)之含有機黏土的聚合物組成物之情況。許多已知有 機黏土組成物之另一項缺點是當有機黏土組成物分散於聚 合物基質中時,有機黏土組成物可能與聚合物基質產生不 利之相互作用,可能導致含有機黏土之聚合物組成物的邊 際性能。例如,當有機陽離子爲一級銨陽離子且聚合物基 質對胺基敏感時,可能在(例如聚合物基質與有機黏土組 成物之)熔融混合期間造成聚合物基質降解。 因此,極需發展具熱安定性且同時可與含有機黏土之 聚合物組成物中之聚合物基質有利地相互作用的有機黏土 組成物。本發明係針對此等及其他技術挑戰。 【發明內容】 在各種具體實施態樣中,本發明提供可用於製備有機 黏土組成物的新穎之四級有機鱗鹽及新穎之四級吡啶鎗 鹽。因此,於一具體實施態樣中,本發明提供使用本發明 提供之新穎有機鹽製備的新穎有機黏土組成物。另一態樣 中,本發明提供新穎之聚合物-有機黏土複合材料組成 物,其包含本發明所揭示之有機黏土組成物。再另一態樣 -6 - 200900452 中,本發明提供製備聚合物-有機黏土複合材料組成物之 新穎方法。本發明之此等及其他態樣係詳細揭示於本文。 詳述 以下說明書及申請專利範圍中使用許多術語,其應定 義成具有以下意義。 單數形式「一」及「該」係包括複數指稱,除非另有 明確說明。 「視情況」或「視情況地」係表示以下所描述之事件 或情況可能發生或不發生,且該描述係包括發生之情況及 不發生之情況。 本發明所使用之術語「溶劑」可表示單一溶劑或溶劑 之混合物。 本發明在整體說明書及申請專利範圍所使用之近似用 語可用以修飾任何可容許改變而不造成相關基本功能之變 化的量詞。是故,由術語諸如「約」所修飾之値不限於所 述之精確値。在某些情況下,近似用語可對應於用以測量 該値之儀器的精確度。 本發明所使用之術語「芳族基團」係表示包含至少一 個芳族基團之具有至少一價的原子陣列。包含至少一個芳 族基團之具有至少一價的原子陣列可包括雜原子,諸如 氮、硫、硒、矽及氧,或可僅由碳及氫組成。本發明所使 用之術語「芳族基團」包括但不限於苯基、吡啶基、呋喃 基、噻吩基、萘基、伸苯基及聯苯基。如前文所述’芳族 200900452 基團含有至少一個芳族基。芳族基必然爲具有4n + 2個 「不定域」電子之環狀結構,其中「η」係爲等於1或更 大的整數,例如苯基(n = 1),噻吩基(n = 1),呋喃基= υ ’萘基(η= 2),甘菊環基(η= 2),蒽基(η= 3)及諸如此 類者。芳族基團亦可包括非芳族組份。例如,苄基係爲包 含苯環(芳族基)及亞甲基(非芳族組份)之芳族基團。相同 地,四氫萘基基團係爲包含稠合於非芳族組份-(CH2)4-之 芳族基(C6H3)的芳族基團。爲方便計,術語「芳族基團」 在本發明係定義成包含廣大範圍之官能基、諸如烷基、烯 基、炔基、鹵烷基、鹵芳族基、共軛二烯基、醇基、醚 基、醛基、酮基、羧酸基、醯基(例如羧酸衍生物諸如酯 及醯胺)、胺基、硝基及諸如此類者。例如,4-甲基苯基 基團係爲包含甲基之(:7芳族基團,甲基係爲烷基之官能 基。相同地,2-硝基苯基係爲包含硝基之c6芳族基團硝 基係爲官能基。芳族基團包括鹵化芳族基團,諸如4-三 氟甲基苯基、六氟異亞丙基雙(4-苯-1-基氧基)(即, -OPhCCCFshPhO-)、4_氯甲基苯-卜基、3_三氟乙烯基_2-噻吩基、3 -三氯甲基苯-卜基(即,3-CCl3Ph-)、4-(3-溴丙-1-基)苯-卜基(即,4-BrCH2CH2CH2Ph-)及諸如此類者。芳 族基團之其他實例係包括4-烯丙基氧基苯-1-氧基、4-胺 基苯-1-基(即’ 4-H2NPh-)、3-胺基羰基苯-1-基(即, NH2C0Ph-)、4-苄醯基苯-i-基、二氰基伸次甲基雙(4-苯_ 1-基氧基)(即,-〇PhC(CN)2PhO-)、3 -甲基苯-1-基、亞甲 基雙(4-苯-:!-基氧基)(即,_OPhCH2PhO-)、2-乙基苯-1- 200900452 基、本基乙嫌基、3 -甲釀基-2 -唾吩基、2 -己基_5_咲喃 基、六亞甲基-1,6-雙(4-苯-1-基氧基)(即, -OPh(CH2)6PhO-)、4-羥基甲基苯-1-基(即,4_H〇CH2Ph. )、4-疏基甲基本-1-基(即’ 4-HSCH2PI1-)、4 -甲基硫代苯_ 1-基(即,4-CH3SPh-)、3-甲氧基苯-1-基、2_甲氧基親基 苯-1-基氧基(例如,甲基水楊醯基)、2 -硝基甲基苯_ι_基 (即’ 2-N02CH2Ph)、3-三甲基矽烷基苯-1-基、4_第三丁基 二甲基矽烷基苯-1-基、4-乙烯基苯-1-基、亞乙嫌基雙(苯 基)及諸如此類者。術語「C3 - C1()芳族基團」係包括含 有至少三個但不多於10個碳原子的芳族基團。芳族基團 1-咪唑基(C3H2N2-)係代表一 C3芳族基團。苄基(c7h7-)係 代表一c7芳族基團。 本發明所使用之術語「環脂族基團」係表示具有至少 一價且包含環狀但非芳族之原子陣列的基團。本發明所定 義之「環脂族基團」不含芳族基。「環脂族基團」可包含 一或多個非環狀組份。例如,環己基甲基(C6H M CH2-)係 爲包含環己環(環狀但非芳族之原子陣列)及亞甲基(單環 性組份)之環脂族基團。該環脂族基團可包括雜原子諸如 氮、硫、硒、矽及氧,或可僅由碳及氫組成。爲方便計, 術語「環脂族基團”在本發明係定義成包含廣大範圍之官 能基諸如烷基、烯基、炔基、鹵烷基、共軛二烯基、醇 基、醚基、醛基、酮基、羧酸基、醢基(例如羧酸衍生物 諸如酯及醯胺)、胺基、硝基及諸如此類者。例如,4 -甲 基環戊-1-基基團係爲包含甲基之c6環脂族基團,甲基係 -9- 200900452 爲烷基之官能基。相同地,2-硝基環丁-卜基基團係爲包 含硝基之C4環脂族基團,硝基係爲官能基。環脂族基團 可包含一或多個相同或相異之鹵原子。鹵原子係包括例 如;氟、氯、溴及碘。包含一或多個鹵原子之環脂族基團 係包括2 -三氟甲基環己基、4 -溴二氟甲基環辛-1-基、 2-氯二氟甲基環己-1-基、六氟異亞丙基-2,2-雙(環己-4-基)(即,-C6H1()C(CF3)2C6H1()-)、2-氯甲基環己-1-基、3-二氟亞甲基環己-1-基、4-三氯甲基環己-1-基氧基、4-溴 二氯甲基環己-1-基硫基、2-溴乙基環戊-1-基、2-溴丙基 環己-1-基氧基(例如,CH3CHBrCH2C6H1()0-)及諸如此類 者。環脂族基團之其他實例係包括4-烯丙基氧基環己-1-基、4-胺基環己-卜基(即’ H2NC6H1Q-)、4-胺基羰基環戊-1-基(即,NH2COC5H8-)、4 -乙酿氧基環己-1-基、2,2 -一氯 基異亞丙基雙(環己-4-基氧基)(即 ’-OC6Hi〇C(CN)2C6Hi〇0-)、3 -甲基環己-1-基、亞甲基雙(環 己-4-基氧基)(即,-〇C6H丨gCH2C6H1()0-)、卜乙基環丁-卜 基、環丙基乙烯基、3 -甲醯基-2-四氫呋喃基、2 -己基- 5-四氫呋喃基、六亞甲基-1,6-雙(環己-4-基氧基)(即, 一 OC6Hi〇(CH2)6C6Hi〇0-)、4-經基甲基環己-1·基(β卩,4-HOCH2C6H10-) 、 4-疏基甲基環己-1-基(即 ’ 4- HSCH2C6H10-)、4-甲基硫基環己-1-基(即,4-CH3SC6H10-)、4-甲氧基環己-1-基、2-甲氧基羰基環己-1-基氧基(2-CH3OCOC6H10O-) 、 4-硝基甲基環己-1-基(即, NO2CH2C6H10-)、3 -二甲基砂垸基環己-1-基、2-第二丁基 -10- 200900452 二甲基矽烷基環戊-卜基、4-三甲氧基矽烷基乙基環己-1-基(例如 ’(CH30)3SiCH2CH2C6H1()-)、4-乙烯基環己烯-1-基、亞乙烯基雙(環己基)及諸如此類者。術語「C3-C1()環 脂族基團」係包括含有至少三個但不多於10個碳原子之 環脂族基團。環脂族基團2-四氫呋喃基(C4H70-)係代表一 c4環脂族基團。環己基甲基基團(C6HWCH2-)係代表一 C7 環脂族基團。 本發明所使用之術語「脂族基團」係表示具有至少一 價而由非環狀之直鏈或分支鏈原子陣列所組成的有機基 團。脂族基團定義成包含至少一個碳原子。包含脂族基團 之原子陣列可包括雜原子諸如氮、硫、砂、硒及氧或可僅 由碳及氫組成。爲方便計,術語「脂族基團」在本發明中 作爲「非環狀之直鏈或分支鏈原子陣列」之一部分時係定 義成包含廣大範圍之官能基諸如烷基、烯基、炔基、鹵烷 基、共軛二烯基、醇基、醚基、醛基、酮基、羧酸基、醯 基(例如羧酸衍生物諸如酯及醯胺)、胺基、硝基及諸如此 類者。例如,4-甲基戊-1-基基團係爲包含甲基之C6脂族 基團,甲基係爲烷基之官能基。相同地,4-硝基丁 -1-基 係爲包含硝基之C4脂族基團,硝基係爲官能基。脂族基 團可爲包含一或多個相同或相異之鹵原子的鹵烷基。鹵原 子係包括例如;氟、氯、溴及碘。包含一或多個鹵原子之 脂族基團係包括烷基鹵化物三氟甲基、溴二氟甲基、氯二 氟甲基、六氟異亞丙基、氯甲基、二氟亞乙烯基、三氯甲 基、溴二氯甲基、溴乙基、2-溴三亞甲基(例如, -11 - 200900452 -CHzCHBrCH2-)及諸如此類者。脂族基團之其他實例係包 括烯丙基、胺基羰基(即’ -C〇NH2)、羰基、2,2-二氰基異 亞丙基(即’ -CH2C(CN)2CH2-)、甲基(即,-CH3)、亞甲基 (即,-CH2-)、乙基、伸乙基、甲醯基(即,_CH〇)、己 基、六亞甲基、羥基甲基(即’ _CH2OH)、锍基甲基(即, -CH2SH)、甲基硫基(即’ -SCH3)、甲基硫基甲基(即, -CH2SCH3)、甲氧基、甲氧基羰基(即,CH30C0-)、硝基 甲基(即’ -CH2N〇2)、硫代羰基、三甲基矽烷基(即, (CHshSi-)、第三丁基二甲基矽烷基、3_三甲基氧基矽烷 基丙基(即,(CH30)3SiCH2CH2CH2-)、乙烯基、亞乙烯基 及諸如此類者。至於其他實例,C !-C ! 〇脂族基團含有至少 一個但不多於10個碳原子。甲基(即,CH3-)係爲C!脂族 基團之實例。癸基(即’ CH3(CH2)9-)係爲C1Q脂族基團之 實例。 於一具體實施態樣中,本發明提供一種具有結構I之 有機銹鹽200900452 IX. Description of the invention [Technical field to which the invention pertains] This case is proposed in the form of No. 60/945, 1 50 and 2 007 and Application No. 1 1 / 7 6 6, 3 8 2 in 2007. U.S. Provisional Application for the U.S. Application No. 20, filed on June 21, the U.S. non-temporary priority; both cases are cited as a whole [Prior Art] The present invention relates to a product, a polymer-organic clay compound rice. The method of composite materials. In comparison to the unfilled polymer polymer composite composition, the organic clay is prepared as an inorganic cation effective in replacing the organic cations present in the channels. The degree of interaction of the matrix of the composition within the polymer composition is high. The organic clay is swelled in the organic clay, and even if the d-spacing in the narrow inorganic clay is subjected to a shearing force in the substrate, the peeling proceeds quite completely to form a polymer composition, and the organic machine is formed. The organic salt composition of the organic clay composition contains the material composition and the additive for preparing the polymer naphthalene material and the polymer composition containing the reinforcing physical property of the inorganic clay. The main advantage of organic clay in the organic clay composition of the general inorganic clay is that it is found that the organic clay is peeled off and there is an organic part between the inorganic silicate layer which is concentrated in the corresponding group containing only inorganic clay. The d-spacing in the clay corresponds to, and at the same time increases the tendency of the organic clay to polymerize. In some cases, the polymer composition of the clay that is stripped of the extremely highly dispersed tantalate layer is referred to as the Na-5-200900452 meter composite. Although this area has not made significant progress in the past decade, it is actively seeking improved organic clay compositions that are highly regarded in all discoveries. A disadvantage of many organic clays is the thermal instability of the organic cations present, making them unsuitable for applications where the polymer-organic clay composition must be treated at elevated temperatures, such as polymers containing "high heat" (such as polyethers). The case of a polymer composition containing organic clay of quinone imine. Another disadvantage of many known organic clay compositions is that when the organic clay composition is dispersed in the polymer matrix, the organic clay composition may interact adversely with the polymer matrix, possibly resulting in a polymer composition containing organic clay. The marginal performance of the object. For example, when the organic cation is a primary ammonium cation and the polymeric matrix is sensitive to the amine group, it may cause degradation of the polymer matrix during melt mixing (e.g., of the polymer matrix and the organic clay composition). Therefore, there is a great need to develop an organic clay composition which is thermally stable and which at the same time advantageously interacts with a polymer matrix in a polymer composition containing organic clay. The present invention is directed to these and other technical challenges. SUMMARY OF THE INVENTION In various embodiments, the present invention provides novel quaternary organic scale salts and novel quaternary pyridine salt salts useful in the preparation of organic clay compositions. Thus, in one embodiment, the present invention provides novel organic clay compositions prepared using the novel organic salts provided herein. In another aspect, the present invention provides a novel polymer-organic clay composite composition comprising the organic clay composition disclosed herein. In still another aspect -6 - 200900452, the present invention provides a novel method of preparing a polymer-organic clay composite composition. These and other aspects of the invention are disclosed in detail herein. DETAILED DESCRIPTION A number of terms are used in the following description and claims, which should be defined to have the following meanings. The singular forms "a", "the" and "the" “As appropriate” or “as appropriate” means that the events or circumstances described below may or may not occur, and that the description includes the occurrence and non-occurrence. The term "solvent" as used in the present invention may mean a single solvent or a mixture of solvents. Approximating terms used in the present specification and claims are intended to modify any quantity that is to be construed as a change. Therefore, modifications such as "about" are not limited to the precise ones described. In some cases, the approximation may correspond to the accuracy of the instrument used to measure the chirp. As used herein, the term "aromatic group" means an array of atoms having at least one valence comprising at least one aromatic group. The array of atoms having at least one valence containing at least one aromatic group may include a hetero atom such as nitrogen, sulfur, selenium, tellurium, and oxygen, or may be composed only of carbon and hydrogen. The term "aromatic group" as used in the present invention includes, but is not limited to, phenyl, pyridyl, furyl, thienyl, naphthyl, phenylene and biphenyl. As previously mentioned, the 'aromatic 200900452 group contains at least one aromatic group. The aromatic group is necessarily a cyclic structure having 4n + 2 "delocalized" electrons, wherein "η" is an integer equal to 1 or more, such as phenyl (n = 1), thienyl (n = 1) , furanyl = υ 'naphthyl (η = 2), azulenyl (η = 2), fluorenyl (η = 3) and the like. Aromatic groups can also include non-aromatic components. For example, the benzyl group is an aromatic group containing a benzene ring (aromatic group) and a methylene group (non-aromatic component). Similarly, the tetrahydronaphthyl group is an aromatic group containing an aromatic group (C6H3) fused to the non-aromatic component -(CH2)4-. For convenience, the term "aromatic group" is defined in the present invention to include a wide range of functional groups such as alkyl, alkenyl, alkynyl, haloalkyl, haloaromatic, conjugated dienyl, alcohol Bases, ether groups, aldehyde groups, ketone groups, carboxylic acid groups, sulfhydryl groups (such as carboxylic acid derivatives such as esters and decylamines), amine groups, nitro groups, and the like. For example, the 4-methylphenyl group is a functional group containing a methyl group (: 7 aromatic group and a methyl group is an alkyl group. Similarly, the 2-nitrophenyl group is a c6 containing a nitro group. The nitro group of the aromatic group is a functional group. The aromatic group includes a halogenated aromatic group such as 4-trifluoromethylphenyl, hexafluoroisopropylidene bis(4-phenyl-1-yloxy). (ie, -OPhCCCFshPhO-), 4_chloromethylbenzene-buyl, 3_trifluorovinyl-2-thienyl, 3-trichloromethylbenzene-buyl (ie, 3-CCl3Ph-), 4 -(3-Bromopropan-1-yl)benzene-buyl (ie, 4-BrCH2CH2CH2Ph-) and the like. Other examples of aromatic groups include 4-allyloxyphenyl-1-oxyl, 4-aminophenyl-1-yl (ie, 4-H2NPh-), 3-aminocarbonylphenyl-1-yl (ie, NH2C0Ph-), 4-benzylbenzyl-i-yl, dicyano) Methyl bis(4-phenyl-1-yloxy) (ie, -〇PhC(CN)2PhO-), 3-methylphenyl-1-yl, methylenebis(4-benzene-:!-yl) Oxy) (ie, _OPhCH2PhO-), 2-ethylbenzene-1-200900452, benzyl group, 3-lanyl-2-propenyl, 2-hexyl-5-nonyl, six Methylene-1,6-bis(4-phenyl-1-yloxy) ( That is, -OPh(CH2)6PhO-), 4-hydroxymethylphenyl-1-yl (ie, 4_H〇CH2Ph.), 4-sulfomethylben-1-yl (ie, '4-HSCH2PI1-), 4 -methylthiobenzene-1-yl (ie, 4-CH3SPh-), 3-methoxyphenyl-1-yl, 2-methoxy-phenyl-1-yloxy (eg, methyl water)醯-), 2-nitromethylbenzene_ι_yl (ie '2-N02CH2Ph), 3-trimethyldecylphenyl-1-yl, 4-tert-butyldimethylamylbenzene-1- a group, 4-vinylphenyl-1-yl, phenylidene bis(phenyl), and the like. The term "C3 - C1 () aromatic group" includes at least three but not more than 10 carbons. An aromatic group of an atom. The aromatic group 1-imidazolyl (C3H2N2-) represents a C3 aromatic group. The benzyl (c7h7-) system represents a c7 aromatic group. The term "is used in the present invention" "Cycloaliphatic group" means a group having at least one valence and comprising a cyclic but non-aromatic atomic array. The "cycloaliphatic group" as defined herein does not contain an aromatic group. "Cycloaliphatic group" "Group" may comprise one or more acyclic components. For example, a cyclohexylmethyl (C6H M CH2-) system comprises a cyclohexane ring (cyclic ring but a cycloaliphatic group of an aromatic atomic array) and a methylene group (monocyclic component). The cycloaliphatic group may include a hetero atom such as nitrogen, sulfur, selenium, tellurium, and oxygen, or may be only carbon And hydrogen composition. For convenience, the term "cycloaliphatic group" is defined in the present invention to include a wide range of functional groups such as alkyl, alkenyl, alkynyl, haloalkyl, conjugated dienyl, alcohol groups. And an ether group, an aldehyde group, a ketone group, a carboxylic acid group, a mercapto group (for example, a carboxylic acid derivative such as an ester and a decylamine), an amine group, a nitro group, and the like. For example, the 4-methylcyclopentan-1-yl group is a c6 cycloaliphatic group containing a methyl group, and the methyl group -9-200900452 is a functional group of an alkyl group. Similarly, the 2-nitrocyclobutane-buyl group is a C4 cycloaliphatic group containing a nitro group, and the nitro group is a functional group. The cycloaliphatic group may contain one or more of the same or different halogen atoms. Halogen atoms include, for example, fluorine, chlorine, bromine and iodine. The cycloaliphatic group containing one or more halogen atoms includes 2-trifluoromethylcyclohexyl, 4-bromodifluoromethylcyclooct-1-yl, 2-chlorodifluoromethylcyclohex-1- , hexafluoroisopropylidene-2,2-bis(cyclohex-4-yl) (ie, -C6H1()C(CF3)2C6H1()-), 2-chloromethylcyclohex-1-yl , 3-difluoromethylenecyclohex-1-yl, 4-trichloromethylcyclohex-1-yloxy, 4-bromodichloromethylcyclohex-1-ylthio, 2-bromoethyl A cyclopentan-1-yl group, a 2-bromopropylcyclohex-1-yloxy group (for example, CH3CHBrCH2C6H1()0-), and the like. Other examples of cycloaliphatic groups include 4-allyloxycyclohex-1-yl, 4-aminocyclohexyl-buyl (ie, 'H2NC6H1Q-), 4-aminocarbonylcyclopentan-1- Base (ie, NH2COC5H8-), 4-ethyloxycyclohex-1-yl, 2,2-chloro-isopropylidene bis(cyclohex-4-yloxy) (ie '-OC6Hi〇C (CN) 2C6Hi〇0-), 3-methylcyclohex-1-yl, methylene bis(cyclohex-4-yloxy) (ie, -〇C6H丨gCH2C6H1()0-), ethyl ethyl ring Butyl-buyl, cyclopropylvinyl, 3-methylindol-2-tetrahydrofuranyl, 2-hexyl-5-tetrahydrofuranyl, hexamethylene-1,6-bis(cyclohex-4-yloxy) (ie, an OC6Hi〇(CH2)6C6Hi〇0-), 4-methylmethylcyclohex-1-yl (β卩,4-HOCH2C6H10-), 4-carbylmethylcyclohex-1-yl (ie '4-HSCH2C6H10-), 4-methylthiocyclohex-1-yl (ie, 4-CH3SC6H10-), 4-methoxycyclohex-1-yl, 2-methoxycarbonylcyclohexane -1-yloxy (2-CH3OCOC6H10O-), 4-nitromethylcyclohex-1-yl (ie, NO2CH2C6H10-), 3-dimethylsilylcyclohexan-1-yl, 2- Dibutyl-10-200900452 Dimethyldecylcyclopenta-buyl, 4-trimethoxydecane Ethyl-cyclohex-1-yl (e.g. '(CH30) 3SiCH2CH2C6H1 () -), 4- vinylcyclohexene-1-yl, ethenylene bis (cyclohexyl) and the like are. The term "C3-C1() cycloaliphatic group" includes cycloaliphatic groups containing at least three but not more than 10 carbon atoms. The cycloaliphatic group 2-tetrahydrofuranyl (C4H70-) represents a c4 cycloaliphatic group. The cyclohexylmethyl group (C6HWCH2-) represents a C7 cycloaliphatic group. The term "aliphatic group" as used in the present invention means an organic group having at least one valence and consisting of an array of acyclic linear or branched chain atoms. An aliphatic group is defined to contain at least one carbon atom. The array of atoms comprising aliphatic groups may include heteroatoms such as nitrogen, sulfur, sand, selenium and oxygen or may consist solely of carbon and hydrogen. For convenience, the term "aliphatic group" is defined in the present invention as part of "an array of acyclic linear or branched chain atoms" to define a wide range of functional groups such as alkyl, alkenyl, alkynyl groups. , haloalkyl, conjugated dienyl, alcohol, ether, aldehyde, keto, carboxylic acid, sulfhydryl (eg, carboxylic acid derivatives such as esters and decylamines), amines, nitro groups, and the like . For example, the 4-methylpent-1-yl group is a C6 aliphatic group containing a methyl group, and the methyl group is a functional group of an alkyl group. Similarly, the 4-nitrobut-1-yl group is a C4 aliphatic group containing a nitro group, and the nitro group is a functional group. The aliphatic group may be a haloalkyl group containing one or more of the same or different halogen atoms. The halogen atom system includes, for example, fluorine, chlorine, bromine and iodine. The aliphatic group containing one or more halogen atoms includes an alkyl halide trifluoromethyl, bromodifluoromethyl, chlorodifluoromethyl, hexafluoroisopropylidene, chloromethyl, difluoroethylene Base, trichloromethyl, bromodichloromethyl, bromoethyl, 2-bromotrimethylene (eg, -11 - 200900452 -CHzCHBrCH2-) and the like. Other examples of aliphatic groups include allyl, aminocarbonyl (ie, '-C〇NH2), carbonyl, 2,2-dicyanoisopropylidene (ie, '-CH2C(CN)2CH2-), Methyl (ie, -CH3), methylene (ie, -CH2-), ethyl, ethyl, methyl ketone (ie, _CH〇), hexyl, hexamethylene, hydroxymethyl (ie ' _CH2OH), mercaptomethyl (ie, -CH2SH), methylthio (ie, -SCH3), methylthiomethyl (ie, -CH2SCH3), methoxy, methoxycarbonyl (ie, CH30C0) -), nitromethyl (ie '-CH2N〇2), thiocarbonyl, trimethyldecyl (ie, (CHshSi-), tert-butyldimethylalkyl, 3-trimethyloxy) Alkylpropyl (i.e., (CH30)3SiCH2CH2CH2-), vinyl, vinylidene, and the like. As for other examples, the C?-C! sulfonyl group contains at least one but no more than 10 carbon atoms. The methyl group (ie, CH3-) is an example of a C! aliphatic group. The fluorenyl group (ie, 'CH3(CH2)9-) is an example of a C1Q aliphatic group. In one embodiment, The invention provides an organic rust salt having structure I

其中Ar1、Ar2及Ar3係獨立地爲c2-C5Q芳族基團; Ar4係爲鍵結或C2-C5q芳族基團;「a」係爲1至約200 -12- 200900452 之數;「C」係爲0至3之數;R1每次出現各獨立地爲鹵 原子、C丨-C2Q脂族基團、C5_C2Q環脂族基團或C2-C2G芳 族基團;R2係爲鹵原子、Ci-C2Q脂族基團、C5-C2Q環脂 族基團、C2-C5〇芳族基團或聚合物鏈;且X —係爲平衡電 荷之相對離子。 涵蓋於通式結構I之代表性有機鐵鹽係例示於表I。 熟習此技術者應瞭解通式結構1與表1中攔位13至U之 個別結構之間的關係。例如’欄位1 a之結構係代表涵蓋 於通式結構I中而其中Arl至Ar3各爲苯基基團(C6H5-), Ar4係爲間-伸苯基基團,變數「c」係爲零’變數「a」係 爲2,X-係爲碘離子,且基團R2係爲二價Cl5芳族基團 -OC6H4C3H6C6H4〇-的種類。Wherein Ar1, Ar2 and Ar3 are independently a c2-C5Q aromatic group; Ar4 is a bond or a C2-C5q aromatic group; "a" is a number from 1 to about 200 -12-200900452; "C " is 0 to 3; R1 is each independently a halogen atom, a C丨-C2Q aliphatic group, a C5_C2Q cycloaliphatic group or a C2-C2G aromatic group; R2 is a halogen atom, a Ci-C2Q aliphatic group, a C5-C2Q cycloaliphatic group, a C2-C5 fluorene aromatic group or a polymer chain; and X- is a relative ion that balances the charge. Representative organic iron salts encompassed by the general structure I are exemplified in Table I. Those skilled in the art will appreciate the relationship between the general structure 1 and the individual structures of the blocks 13 to U in Table 1. For example, the structure of the column 1 a is represented by the general structure I wherein Arl to Ar3 are each a phenyl group (C6H5-), the Ar4 is a meta-phenyl group, and the variable "c" is The zero 'variable number "a" is 2, the X-system is an iodide ion, and the group R2 is a type of a divalent Cl5 aromatic group -OC6H4C3H6C6H4〇-.

200900452200900452

-14- 200900452-14- 200900452

至於其他實例’表1之欄位1 f係說明其中A r 1 - Α Γ 3係 爲苯基;Ar4係爲間-伸苯基、「a」=1,「c」係爲0,R2 係爲C4脂族基團C4F9〇-且X —係爲氯離子之有機錢鹽。 表I之欄位1 g係說明其中Arl_Ar3係爲苯基;Ar4係 爲對-伸苯基、「a」=l, 「c」係爲0,R2係爲C6方族基 團C6H50-(苯氧基)且X —係爲溴離子之有機鱗鹽。 表I之欄位lh係說明其中Ar^Ar3係爲苯基;Ar4係 爲對-伸苯基氧基、「a」=l’ 「c」係爲O’R2係爲C6芳 族基團C6H5-(苯基)且X —係爲四氟硼酸根離子BF厂之有 機鐃鹽。 表I之欄位π係說明其中一種有機鐃鹽,Ar1至Ar3 係爲苯基;Ar4係爲對-伸苯基氧基、「a」=2,「c」係爲 〇,R2係爲以下標「η」修飾之括弧內結構所表示的聚醚 醯亞胺鏈,此例示有機錢鹽之「η」係等於5 〇,同時具有 位於右手邊括弧與基團Q之間的間-伸苯基部分。各種其 他具體實施態樣中,「η」係爲1至約5〇〇之數。相對離 子XI系爲硫酸根(S04 = )。 於一具體實施態樣中,結構I中由R2所表示之基團 係爲聚醚醯亞胺聚合物鏈(參見例如表I之欄位1 i)。另一 具體實施態樣中’結構I中由R2所表示之基團係爲聚醚 -15- 200900452 酮聚合物鏈。再另一具體實施態樣中,結構I中由R2所 表示之基團係爲聚醚颯聚合物鏈。 在其中R2係爲聚合物鏈之具體實施態樣中,該聚合 物鏈可具有高分子量或低分子量。高分子量聚合物鏈係爲 藉凝膠滲透層析測量使用聚苯乙烯分子量標準物時具有大 於8,000克/莫耳之數量平均分子量(Mn)者。低分子量聚合 物鏈係爲藉凝膠滲透層析測量使用聚苯乙烯分子量標準物 時具有8,000克/莫耳或更小之數量平均分子量(Mn)者。於 ~具體實施態樣中,本發明提供一種具有結構I之有機鱗 鹽,其中R2係爲藉凝膠滲透層析測量決定時具有在約 1000至約50,000克/莫耳範圍內之數量平均分子量Mn的 聚合物鏈。另一具體實施態樣中’ r2係爲藉凝膠滲透層 析測量決定時具有在約1000至約20,000克/莫耳範圍內 的數量平均分子量Mn之聚合物鏈。再另一具體實施態樣 中,R2係爲藉凝膠滲透層析測量決定時具有在約1000至 約5,000克/莫耳範圍內之數量平均分子量Mn的聚合物 鏈。 於一具體實施態樣中,本發明提供一種具有結構II 之有機鋳鹽As for other examples, the field 1 f of Table 1 indicates that A r 1 - Α Γ 3 is a phenyl group; Ar4 is a meta-phenyl group, "a" = 1, "c" is 0, and R2 is It is a C4 aliphatic group C4F9〇- and X- is an organic money salt of chloride ion. The column 1 g of Table I indicates that Arl_Ar3 is a phenyl group; Ar4 is a p-phenylene group, "a" = l, "c" is 0, and R2 is a C6 group C6H50- (benzene Oxygen) and X- is an organic squama salt of bromide ion. The column lh of Table I indicates that Ar^Ar3 is a phenyl group; Ar4 is a p-phenyleneoxy group, "a" = l' "c" is an O'R2 system is a C6 aromatic group C6H5 - (Phenyl) and X - is an organic phosphonium salt of a tetrafluoroborate ion BF plant. The column π of Table I indicates one of the organic phosphonium salts, Ar1 to Ar3 are phenyl groups; Ar4 is p-phenyleneoxy, "a" = 2, "c" is ruthenium, and R2 is the following The polyether quinone imine chain represented by the structure in parentheses modified by "η", which shows that the "η" of the organic money salt is equal to 5 〇, and has the meta-extension benzene between the right-hand side bracket and the group Q. Base part. In various other embodiments, "η" is a number from 1 to about 5 。. The relative ion XI is sulfate (S04 = ). In one embodiment, the group represented by R2 in structure I is a polyetherimine polymer chain (see, for example, column 1 i of Table I). In another embodiment, the group represented by R2 in Structure I is a polyether -15-200900452 ketone polymer chain. In still another embodiment, the group represented by R2 in Structure I is a polyether oxime polymer chain. In a specific embodiment wherein R2 is a polymer chain, the polymer chain can have a high molecular weight or a low molecular weight. The high molecular weight polymer chain is one which has a number average molecular weight (Mn) of greater than 8,000 g/mole when measured using gel permeation chromatography using a polystyrene molecular weight standard. The low molecular weight polymer chain is one which has a number average molecular weight (Mn) of 8,000 g/mole or less when measured by gel permeation chromatography using a polystyrene molecular weight standard. In a specific embodiment, the present invention provides an organic scale salt having the structure I, wherein the R2 system has a number average molecular weight in the range of from about 1000 to about 50,000 g/mole as determined by gel permeation chromatography. Polymer chain of Mn. In another embodiment, the 'r2 is a polymer chain having a number average molecular weight Mn ranging from about 1000 to about 20,000 grams per mole as determined by gel permeation stratification. In still another embodiment, R2 is a polymer chain having a number average molecular weight Mn ranging from about 1000 to about 5,000 grams per mole as determined by gel permeation chromatography. In one embodiment, the present invention provides an organic phosphonium salt having structure II.

-16- 200900452 其中χ_係爲平衡電荷之相對離子。 另一具體實施態樣中,本發明提供一種具有結構111 之有機鱗鹽-16- 200900452 where χ_ is the relative ion of the equilibrium charge. In another embodiment, the present invention provides an organic scale salt having structure 111

其中f係爲平衡電荷之相對離子。 再另一具體實施態樣中’本發明提供一種具有結構 IV之有機鐄鹽 ΟWhere f is the relative ion of the equilibrium charge. In still another specific embodiment, the present invention provides an organic phosphonium salt having the structure IV.

其中X —係爲平衡電荷之相對離子,m係爲約1 〇至約 1 000範圍內之數且Ar5係爲C2-C5〇芳族基團或聚合物 鏈。Wherein X is the relative ion of the equilibrium charge, m is a number ranging from about 1 Torr to about 1 000 and the Ar5 is a C2-C5 〇 aromatic group or a polymer chain.

於一具體實施態樣中,本發明提供一種具有結構IV 之有機鐵鹽,其中該基團Ar5係具有結構V -17-In one embodiment, the present invention provides an organic iron salt having the structure IV, wherein the group Ar5 has the structure V -17-

V 200900452V 200900452

其中χ—係爲平衡電荷之相對離子。 在結構I及本揭示內容之其他地方: 一平衡電荷之相對離子。如熟習此技術者 各式各樣之平衡電荷之相對離子。一·般 衡電荷之相對離子,其係單價、二價或三 例如,於一具體實施態樣中,X—係選丨 子、溴離子、碘離子、硫酸根、亞硫酸根 氫根、乙酸根、草酸根及其組合。無機陰 離子、溴離子、碘離子及碳酸氫根爲單價 無機陰離子碳酸根及硫酸根及有機陰離子 離子之實例。Kemp氏三酸之三陰離子爲 例。 本發明所提供之新穎有機鱗鹽可藉各 揭示之實驗部分提供數種用以製備具有結 的特定方法及條件。於一具體實施態樣中 由芳基鹵與三芳基膦視情況於觸媒(諸如 下反應而製備。備擇具體實施態樣中,經 酸酐反應以提供包含錢鹽部分之含醯亞胺 於一具體實施態樣中’本發明提供一 錢鹽之方法,其包含(a)使具有結構VI之; 基團χ-係代表 所認知,可使用 ,χ_係代表一平 價陰離子種類。 I氟離子、氯離 、碳酸根、碳酸 離子氟離子、氯 陰離子之實例。 草酸根爲二價陰 三價陰離子之實 種方法製備。本 構I之有機鐃鹽 ,有機鍈鹽可藉 乙酸鈀(II))存在 胺取代之錢鹽與 產物。 種用以製備有機 S胺取代鱗鹽 -18- VI200900452The χ-system is the relative ion that balances the charge. In Structure I and elsewhere in this disclosure: A counter ion that balances charge. As is familiar to the skilled artisan, a wide variety of opposing ions of equilibrium charge. A relative charge of a relative charge, which is monovalent, divalent or tri-. For example, in a specific embodiment, X-selective scorpion, bromide, iodide, sulfate, sulfite hydrogen, acetic acid Roots, oxalates and combinations thereof. Inorganic anions, bromide ions, iodide ions and hydrogencarbonates are examples of monovalent inorganic anionic carbonates and sulfates and organic anion ions. An example of a tri-anion of Kemp's triacid. The novel organic squama salts provided by the present invention can be provided in several experimental ways to prepare specific methods and conditions for forming the knots. In one embodiment, the aryl halide and the triarylphosphine are optionally prepared as a catalyst (such as the next reaction. In a specific embodiment, the anhydride is reacted to provide a quinone imine containing a portion of the money salt. In a specific embodiment, the present invention provides a method for providing a salt salt, which comprises (a) having a structure VI; a group χ-line representing a cognition, which can be used, and a χ-line representing a pentavalent anion species. Examples of ions, chloride ion, carbonate, carbonate ion fluoride ion, chloride anion. Oxalate is prepared by a bivalent anion ternary anion method. The organic sulfonium salt of the constitutive I, the organic sulfonium salt can be palladium acetate (II) )) The presence of amine substituted money salts and products. Used to prepare organic S amine substituted scale salts -18- VI200900452

Ar3Ar3

Ar2—PAr2—P

Ar1 其中Ar1、Ar2、Ar3及Ar4係獨立地爲芳族基 團,且x_係爲平衡電荷之相對離子;與具有結構VII之 酐化合物接觸Ar1 wherein Ar1, Ar2, Ar3 and Ar4 are independently an aromatic group, and x_ is a relative ion of equilibrium charge; contact with an anhydride compound having structure VII

「 〇 「a」係爲1至約200之數;「c」係爲0至3之數; R1每次出現各獨立地爲鹵原子、Ci-Cu脂族基團、C5-C20 環脂族基團或C^-Cm芳族基團;且R2係爲(^-(:2()脂族基 團、C5-C2〇環脂族基團、C2-C5Q芳族基團或聚合物鏈;及 (b)單離產物有機鱗鹽。 於一具體實施態樣中,化合物VI係爲係爲帶有與胺 (NH2)基成間位之三苯鱗部分的苯胺,且其中平衡電荷之 相對離子係爲碘離子。另一具體實施態樣中,化合物VI 係爲係爲帶有與胺(NH2)基成對位之三苯鱗部分的苯胺, 且其中平衡電荷之相對離子係爲氯離子。 於一具體實施態樣中,酐化合物VII係選自雙酚A二 -19- 200900452 酐(BPADA)、4,4’·聯苯基二酐及4,4,_氧基二苯二甲酸酐 (4,4 -ODPA)。於一^具體實施態樣中,酐化合物VII係爲 雙酣A二酐。另一具體實施態樣中’酐化合物VII係爲包 含酐末端基之聚合一酐、該聚合二酐係爲自BPADA及間_ 苯一胺衍生之聚醚醯亞胺’該聚合二酐具有約10, 〇〇〇克/ 莫耳之數量平均分子量Μη。 一般,具有結構VI之經胺取代鍈鹽與具有結構VII 之酐化合物之間的反應(「接觸」)係於溶劑中在超過100 °C之溫度下進行’移除縮合反應中所形成之副產物水。於 一具體實施態樣中’反應係於有機溶劑中在約1 2 0。(:至約 160 °C範圍內的溫度下進行。另一具體實施態樣中,反應 係熔融進行。 特定情況下,較佳係於諸如使用於亞胺化反應的觸媒 (例如膦酸苯酯鈉(SPP))存在下進行反應。 適當之溶劑包括ODCB(鄰二氯苯)、甲苯、二甲苯、 氯苯、苯甲醚、藜蘆醚及其組合。 於一具體實施態樣中,本發明提供一種用以製備有機 鍈鹽之方法,其包含U)使具有結構IX之經胺取代的錢鹽〇 “a” is a number from 1 to about 200; “c” is a number from 0 to 3; each occurrence of R1 is independently a halogen atom, a Ci-Cu aliphatic group, and a C5-C20 cycloaliphatic group. a group or a C^-Cm aromatic group; and the R2 is (^-(:2() aliphatic group, C5-C2 anthracene aliphatic group, C2-C5Q aromatic group or polymer chain) And (b) the isolated organic salt of the product. In a specific embodiment, the compound VI is an aniline having a triphenyl scale portion in the meta position to the amine (NH 2 ) group, and wherein the equilibrium charge is relative The ion system is iodide ion. In another embodiment, the compound VI is an aniline having a triphenyl scale portion in an aligned position with an amine (NH2) group, and wherein the opposite ion of the equilibrium charge is a chloride ion. In one embodiment, the anhydride compound VII is selected from the group consisting of bisphenol A II-19- 200900452 anhydride (BPADA), 4,4'-biphenyl dianhydride, and 4,4,-oxy dianhydride. (4,4-ODPA). In a specific embodiment, the anhydride compound VII is a biguanide A dianhydride. In another embodiment, the 'anhydride compound VII is a polymeric monoanhydride containing an anhydride terminal group, The polymeric dianhydride is from BPA DA and m-phenyleneamine-derived polyether quinone imine The polymerized dianhydride has a number average molecular weight Μη of about 10, gram/mole. Generally, the amine-substituted sulfonium salt having the structure VI has a structure The reaction between the anhydride compounds of VII ("contact") is carried out in a solvent to remove the by-product water formed in the condensation reaction at a temperature exceeding 100 ° C. In one embodiment, the reaction is based on The organic solvent is carried out at a temperature in the range of about 120 ° C to about 160 ° C. In another embodiment, the reaction is carried out by melting. In certain cases, it is preferably used, for example, for imidization. The reaction is carried out in the presence of a catalytic catalyst such as sodium phenyl phosphonate (SPP). Suitable solvents include ODCB (o-dichlorobenzene), toluene, xylene, chlorobenzene, anisole, cucurbit ether, and combinations thereof. In one embodiment, the present invention provides a process for the preparation of an organic phosphonium salt comprising U) an amine substituted acid salt having the structure IX

-20--20-

IX 200900452 其中X-係爲平衡電荷之相對離子,與具有結構νπ 之酐化合物接觸IX 200900452 where X-system is the opposite ion of equilibrium charge and is in contact with an anhydride compound having the structure νπ

其中「a」係爲1至約200之數;「c」係爲0至3之 數;R1每次出現各獨立地爲鹵原子、C^-Cm脂族基團、 Cs-Cm環脂族基團或C2-C2Q芳族基團;且R2係爲鹵原 子、h-Cw脂族基團、C5_C2Q環脂族基團、C2_C5Q芳族基 團或聚合物鏈;及(b)單離產物有機鐃鹽。 於一具體實施態樣中,具有結構V Π之酐化合物係選 自4,4’_氧基二苯二甲酸酐、3,4,-氧基二苯二甲酸酐、 3,3 -氧基一苯二甲酸酐、雙酚a二酐、6F-二酐、3,4,-聯 苯基二酐、4,4,-聯苯基二酐及其組合。 再另一具體實施態樣中’本發明提供一種製備有機鱗 鹽之方法’其包含(a)使芳族胺與經鹵素取代之酐接觸, 以提供經鹵素取代之醯亞胺;(b)使該經鹵素取代之醯亞 /、方基滕反應’以進行藉二芳基膦親核性置換鹵素之 反應’及(c)單離產物有機鱗鹽。Wherein "a" is a number from 1 to about 200; "c" is a number from 0 to 3; each occurrence of R1 is independently a halogen atom, a C^-Cm aliphatic group, and a Cs-Cm cycloaliphatic group. a group or a C2-C2Q aromatic group; and R2 is a halogen atom, an h-Cw aliphatic group, a C5_C2Q cycloaliphatic group, a C2_C5Q aromatic group or a polymer chain; and (b) an isolated product Organic strontium salt. In one embodiment, the anhydride compound having the structure V 系 is selected from the group consisting of 4,4′-oxydiphthalic anhydride, 3,4,-oxydiphthalic anhydride, and 3,3-oxyl. Terephthalic anhydride, bisphenol a dianhydride, 6F-dianhydride, 3,4,-biphenyl dianhydride, 4,4,-biphenyl dianhydride, and combinations thereof. In still another embodiment, the invention provides a method of preparing an organic scale salt comprising: (a) contacting an aromatic amine with a halogen-substituted anhydride to provide a halogen-substituted quinone imine; (b) The halogen-substituted oxime/, cycline reaction is carried out 'to carry out the reaction of nuclear substitution of halogen by diaryl phosphine' and (c) the isolated product organic squama salt.

-21 - 200900452 二甲酸酐及4-氟苯二甲酸酐。另一具體實施態樣中,經 鹵素取代之酐係包含4 -氯苯二甲酸酐。再另一具體實施 態樣中,經鹵素取代之酐係包含3-氯苯二甲酸酐與4_氯 苯二甲酸酐之混合物。 芳族胺可爲單胺或多胺。於一具體實施態樣中,芳族 胺係爲包含胺基之聚合物。單胺之實例有苯胺、1 -胺基 萘、3-氯苯胺、4-氯苯胺、2、4-二氯苯胺、4-氯-4’-胺基 聯苯基及諸如此類者。 適當之三芳基膦係包括三苯基膦、甲苯基膦、三-二 甲苯基膦、三(4-第三丁氧基苯基)膦及諸如此類者。 製備經鹵素取代之醯亞胺及其後續與三芳基膦反應之 適當反應條件係提供於本揭示之實驗部分。 於一具體實施態樣中,本發明提供新穎之具有結構 XV的吡啶鑰鹽-21 - 200900452 Dicarboxylic anhydride and 4-fluorophthalic anhydride. In another embodiment, the halogen-substituted anhydride comprises 4-chlorophthalic anhydride. In still another embodiment, the halogen-substituted anhydride comprises a mixture of 3-chlorophthalic anhydride and 4-chlorophthalic anhydride. The aromatic amine can be a monoamine or a polyamine. In one embodiment, the aromatic amine is a polymer comprising an amine group. Examples of the monoamine are aniline, 1-aminonaphthalene, 3-chloroaniline, 4-chloroaniline, 2,4-dichloroaniline, 4-chloro-4'-aminobiphenyl and the like. Suitable triarylphosphine systems include triphenylphosphine, tolylphosphine, tris-tolylphosphine, tris(4-tert-butoxyphenyl)phosphine, and the like. Suitable reaction conditions for the preparation of the halogen-substituted quinone imine and its subsequent reaction with the triarylphosphine are provided in the experimental part of the present disclosure. In one embodiment, the present invention provides a novel pyridine key salt having the structure XV

其中Ar6、Ar7及Ar8係獨立地爲c2-C5G芳族基團; 「b」係爲〇至2之數;「d」係爲〇至4之數;R3及R4 每次出現各獨立地爲鹵原子、Ci-Cn脂族基團、C5-C2〇環 脂族基團或Ca-Czo芳族基團;z係爲鍵結、二價Ci-Cao -22- 200900452 脂族基團、二價C5-C2Q環脂族基團、二價C2-C2G芳族基 團、氧連接基、硫連接基、S02連接基或Se連接基;Ar9 係爲C]()-C2c)()芳族基團或包含至少一個芳族基之聚合物 鏈;且X_係爲平衡電荷之相對離子。 如本發明所例證,結構XV所涵蓋之吡啶鑰鹽可用於 製備有機黏土組成物及聚合物-有機黏土複合材料組成 物。涵蓋於通式結構XV之代表性吡啶鑰鹽係例示於表 II °Wherein Ar6, Ar7 and Ar8 are independently c2-C5G aromatic groups; "b" is 〇 to 2; "d" is 〇 to 4; R3 and R4 are each independently a halogen atom, a Ci-Cn aliphatic group, a C5-C2 anthracycline aliphatic group or a Ca-Czo aromatic group; the z system is a bonded, divalent Ci-Cao-22-200900452 aliphatic group, two a C5-C2Q cycloaliphatic group, a divalent C2-C2G aromatic group, an oxygen linkage, a sulfur linkage, a S02 linkage or a Se linkage; the Ar9 is a C]()-C2c)() aromatic a group or a polymer chain comprising at least one aromatic group; and X_ is a relative ion that balances the charge. As exemplified by the present invention, the pyridyl key salt encompassed by structure XV can be used to prepare organic clay compositions and polymer-organic clay composite compositions. Representative pyridinium salts encompassing the general structure XV are shown in Table II °

-23- 200900452-23- 200900452

熟習此技術者應瞭解表π欄位2a之吡啶鑰鹽係代表 具有結構XV之吡啶鑰鹽,其中Ar6、Ar7及Ar8各爲苯 基;「b」係爲0; 「d」係爲2; R4係爲甲基;Z係爲氧 連接基;Ar9係爲C12芳族基團;且X —係爲氯離子。相同 地,表Π欄位2b之吡啶鑰鹽係代表具有結構XV之吡啶 鎗鹽,其中 Ar6、Ar7及Ar8係爲苯基;「b」係爲0 ; 「d」係爲0; Z係爲氧連接基;Ar9係爲C12芳族基團; 且X_係爲乙酸根離子。 於一具體實施態樣中,本發明提供一種具有結構XV 之吡啶鑰鹽,其中Ar9係爲聚醚醯亞胺聚合物鏈。另一具 體實施態樣中,本發明提供一種具有結構XV之吡啶鑰 鹽,其中Ar9係爲聚醚酮聚合物鏈。於一具體實施態樣 中,Ar9係爲數量平均分子量Mn在約1000至約50,000克 /莫耳範圍內之聚合物鏈。另一具體實施態樣中,Ar9係爲 數量平均分子量Mn在約1000至約20,000克/莫耳範圍內 之聚合物鏈。再另一具體實施態樣中,Ar9係爲數量平均 -24- 200900452 分子量Mn在約1 000至約5,000克/莫耳範圍內之聚合物 鏈。另一具體實施態樣中’ Ar9係爲數量平均分子量Mr 在約1 000至約20,000克/莫耳範圍內之聚醚醯亞胺聚合 物鏈。 特定具體實施態樣中,Ar9係爲數量平均分子量Mr 在約1 000至約50,000克/莫耳範圍內之聚醚醯亞胺聚合 物鏈。 於一具體實施態樣中,本發明提供一種涵蓋於通式結 構XV具有結構XVI之吡啶鑰鹽Those skilled in the art should understand that the pyridyl salt of the table π column 2a represents a pyridine key salt having the structure XV, wherein each of Ar6, Ar7 and Ar8 is a phenyl group; "b" is 0; "d" is 2; R4 is a methyl group; Z is an oxygen linkage; Ar9 is a C12 aromatic group; and X- is a chloride ion. Similarly, the pyridinium salt of the surface field 2b represents a pyridine gun salt having the structure XV, wherein Ar6, Ar7 and Ar8 are phenyl groups; "b" is 0; "d" is 0; An oxygen linkage; the Ar9 system is a C12 aromatic group; and the X_ system is an acetate ion. In one embodiment, the invention provides a pyridine key salt having the structure XV, wherein the Ar9 is a polyether quinone polymer chain. In another embodiment, the invention provides a pyridine key salt having the structure XV wherein the Ar9 is a polyether ketone polymer chain. In one embodiment, the Ar9 is a polymer chain having a number average molecular weight Mn in the range of from about 1000 to about 50,000 grams per mole. In another embodiment, the Ar9 is a polymer chain having a number average molecular weight Mn in the range of from about 1,000 to about 20,000 grams per mole. In still another embodiment, the Ar9 is a polymer chain having a number average of -24 to 200900452 having a molecular weight Mn in the range of from about 1,000 to about 5,000 grams per mole. In another embodiment, the 'Ar9 is a polyether quinone imine polymer chain having a number average molecular weight Mr in the range of from about 1,000 to about 20,000 grams per mole. In a particular embodiment, the Ar9 is a polyether quinone imine polymer chain having a number average molecular weight Mr in the range of from about 1,000 to about 50,000 grams per mole. In one embodiment, the present invention provides a pyridine key salt having the structure XVI encompassed by the general structure XV.

Ph XVI 其中X-每次出現各獨立地爲平衡電荷之相對離子。 特定具體實施態樣中,X—係爲BF4—。 於一具體實施態樣中’本發明提供一種具有結構 XVII之吡啶鑰鹽 -25- 200900452Ph XVI where X- appears each time as a counter ion that is independently balanced. In a specific embodiment, the X-system is BF4-. In a specific embodiment, the present invention provides a pyridine key salt having the structure XVII -25- 200900452

其中X每次出現各獨_ϋ·地爲平衡電荷之相對離子。 特定具體實施態樣中,X —係爲乙酸根。 再另一具體實施態樣中,本發明提供一種具有結構 XVIII之吡淀鐵鹽Among them, each time X appears as a relative ion of equilibrium charge. In a specific embodiment, X is acetate. In still another specific embodiment, the present invention provides a pyridinium salt having the structure XVIII

其中X —係爲平衡電荷之相對離子;「e」係爲約10 至約1000範圍內之數;且Ar1(3係爲C2-C5。芳族基團或聚 合物鏈。特定具體實施態樣中,X—係爲四氟硼酸根(bf4-) 陰離子,變數「e」係約100且Ar1()係爲C25-芳族基團四 氟硼酸2,4,6-三苯基吡啶鑰。熟習此技術者應瞭解芳族基 團可包括締合之相對離子,此情況下爲BP,且仍在本發 明所定義之術語芳族基團的定義範圍內。相同地,脂族基 團及環脂族基團亦可包括締合之相對離子。當基團包含多 數電荷而需要存有平衡電荷之相對離子時,基團內可包含 複數個平衡電荷之相對離子。一般技術者亦應瞭解基團內 -26- 200900452 亦可包含分數部分之平衡電荷之相對離子。例如在藉二價 陰離子諸如硫酸根(S04 = )平衡單正電荷之組成物中,單一 個硫酸根陰離子可與兩個獨立分子或基團締合。因此,於 一具體實施態樣中,Ar1()係爲包含yKSOT)之芳族基團。 於一具體實施態樣中,Ar1。係爲具有結構XIX之芳族基 團Wherein X is a relative ion of equilibrium charge; "e" is a number in the range of from about 10 to about 1000; and Ar1 (3 is a C2-C5. aromatic group or polymer chain. Specific embodiment) In the X-form is a tetrafluoroborate (bf4-) anion, the variable "e" is about 100 and the Ar1() is a C25-aromatic group tetrafluoroborate 2,4,6-triphenylpyridine. It will be understood by those skilled in the art that the aromatic group can include associative relative ions, in this case BP, and still be within the definition of the term aromatic group as defined herein. Similarly, aliphatic groups and The cycloaliphatic group may also include associative ions. When the group contains a plurality of charges and a counter ion having an equilibrium charge is required, the group may contain a plurality of counter ions of equilibrium charges. The general practitioner should also understand Within the group -26- 200900452 may also contain the relative ions of the equilibrium charge of the fractional part. For example, in a composition that balances a single positive charge by a divalent anion such as sulfate (S04 = ), a single sulfate anion may be combined with two Independent molecules or groups are associated. Therefore, in a specific embodiment, A R1() is an aromatic group containing yKSOT). In a specific embodiment, Ar1. Is an aromatic group having the structure XIX

其中X"係爲平衡電荷之相對離子。特定具體實施態 樣中,χ-係爲分數部分之選自硫酸根、碳酸根及草酸根 的二價離子。於一具體實施態樣中,X —係爲1/2(C03 = ),分 數部分之碳酸根陰離子。 可存在於吡啶鑰鹽結構XV中之平衡電荷之相對離子 係包括本發明針對結構I所揭示者。於一具體實施態樣 中,平衡電荷之相對離子係選自氟離子、氯離子、溴離 子、碘離子、硫酸根、亞硫酸根、碳酸根、碳酸氫根、乙 酸根、草酸根及其組合。 於一具體實施態樣中,本發明提供一種用以製備具有 結構XV之吡啶鐵鹽的方法,其包含(a)使具有結構XX之 芳族胺 /Ar9 -27-X" is the relative ion that balances the charge. In a specific embodiment, the χ-system is a fractional portion of a divalent ion selected from the group consisting of sulfate, carbonate, and oxalate. In one embodiment, X is a 1/2 (C03 = ), fractional portion of the carbonate anion. The relative ionization of the equilibrium charge which may be present in the pyridine salt salt structure XV includes those disclosed herein for structure I. In one embodiment, the relative ion of the equilibrium charge is selected from the group consisting of fluoride ion, chloride ion, bromide ion, iodide ion, sulfate, sulfite, carbonate, bicarbonate, acetate, oxalate, and combinations thereof. . In one embodiment, the present invention provides a process for the preparation of a pyridinium salt having the structure XV comprising (a) an aromatic amine having structure XX /Ar9 -27-

XX 200900452 其中「d」係爲〇至4之數;R4每次出現各獨立 鹵原子、Ci-Czo脂族基團、C5-C2〇環脂族基團或C 芳族基團;Z係爲鍵結、二價Ci-Cu脂族基團、二 C20環脂族基團、二價C2-C2G芳族基團、氧連接基、 接基、S〇2連接基或Se連接基;Ar9係爲Ciq-C2g〇芳 團或包含至少一個芳族基之聚合物鏈;且χ_係爲平 荷之相對離子; 與具有結構XXI之吡啶鐵鹽接觸 地爲 2 - C 2 0 f C5-硫連 族基 衡電 (R3)bXX 200900452 where "d" is the number from 〇 to 4; each occurrence of R4 is independently a halogen atom, a Ci-Czo aliphatic group, a C5-C2 anthracycline aliphatic group or a C aromatic group; Bonded, divalent Ci-Cu aliphatic group, di-C20 cycloaliphatic group, divalent C2-C2G aromatic group, oxygen linkage, substituent, S〇2 linkage or Se linkage; Ar9 system Is a Ciq-C2g aryl group or a polymer chain containing at least one aromatic group; and the χ_ is a counter-charged relative ion; in contact with the pyridine iron salt having the structure XXI, it is 2 - C 2 0 f C5-sulfur Lianke base balance (R3)b

Ar6 XXI 其中Ar6、Ar7及Ar8係獨立地爲C2-C5Q芳族基 「b」係爲0至2之數;R3每次出現各獨立地爲鹵原 Ci-C^脂族基團、C5-C2Q環脂族基團或 C2-C2Q芳 團;且X —係爲平衡電荷之相對離子;及(b)單離產物 結構XV之吡啶鑰鹽。 藉由芳族胺XX與吡啶鎗鹽XXI接觸所進行之反 般包括使此等反應物於約-2(TC至約15(TC範圍內之 下接觸。雖然一般採用溶劑,但反應亦可熔融地進行 於一具體實施態樣中,本發明提供一種聚合吡啶 及其製備方法。聚合吡啶鐵鹽可藉由(a)使聚合芳族 與具有結構XXI之吡啶鎗鹽反應(接觸)及(b)單離產 -28- 團; 子、 族基 具有 m — 溫度 0 鑰鹽 二胺 物聚 200900452 合吡啶鎗鹽而製備。 於一具體實施態樣中,該聚合芳族二胺係包含自至少 一種非聚合芳族二胺及至少一種二酐衍生之結構單元。例 如,莫耳過量之二胺諸如4,4’-氧基二苯胺(4,4’-ODA)可 與4,4’-氧基二苯二甲酸酐(4,4’-ODPA)於鄰二氯苯(〇DCB) 中在回流下反應,以提供具有胺末端之聚醚醯亞胺。具有 胺末端之聚醚醯亞胺與具有結構XXI之吡啶鑰鹽反應產 生產物聚合吡啶鑰鹽,其可藉例如反溶劑沉澱而單離。 於一具體實施態樣中’非聚合芳族二胺係爲間-苯二 月女。於一具體實施態樣中,非聚合方族二胺係爲間-苯二 胺且二酐係爲BP ADA。於一具體實施態樣中,所採用之 二酐係爲BPADA與4,4’-ODPA之混合物。 於一具體實施Ss樣中’本發明提供一種具有結構 ΧΧΠ之聚合吡啶鎗鹽Ar6 XXI wherein Ar6, Ar7 and Ar8 are independently a C2-C5Q aromatic group "b" is a number from 0 to 2; each occurrence of R3 is independently a halogenated Ci-C^ aliphatic group, C5- a C2Q cycloaliphatic group or a C2-C2Q aryl group; and X- is a relative ion of an equilibrium charge; and (b) a pyridyl key salt of the isolated product structure XV. The reaction by contacting the aromatic amine XX with the pyridine gun salt XXI generally involves contacting the reactants at a temperature of from about -2 (TC to about 15 (in the range of TC. Although a solvent is generally employed, the reaction may also be melted). In one embodiment, the present invention provides a polymeric pyridine and a process for the preparation thereof. The polymeric pyridinium salt can be reacted (contacted) and (b) with (a) a polymeric aromatic group with a pyridine salt having the structure XXI. a single quaternary -28- group; a sub- and a aryl group having m-temperature 0-key salt diamine complex 200900452 in combination with a pyridine gun salt. In one embodiment, the polymeric aromatic diamine is included from at least A non-polymeric aromatic diamine and at least one dianhydride derived structural unit. For example, a molar excess of a diamine such as 4,4'-oxydiphenylamine (4,4'-ODA) can be combined with 4,4'- Oxydiphthalic anhydride (4,4'-ODPA) is reacted in o-dichlorobenzene (〇DCB) under reflux to provide a polyether quinone imine having an amine terminal. The reaction of an amine with a pyridine salt having the structure XXI produces a product polymeric pyridyl salt which can be precipitated, for example, by an antisolvent. In a specific embodiment, the non-polymeric aromatic diamine is m-benzene dioxane. In one embodiment, the non-polymeric diamine is m-phenylenediamine and dianhydride. The system is BP ADA. In one embodiment, the dianhydride used is a mixture of BPADA and 4,4′-ODPA. In a specific implementation of the Ss sample, the present invention provides a polymeric pyridine gun having a structure ΧΧΠ. salt

XXII 其中「f」係爲10至約1000之數且X-係爲平衡電荷 之相對離子。 因此’於一具體實施態樣中,本發明提供一種方法, 其包含(a)使具有結構XXIII之聚合芳族二胺 -29- 200900452 h2nXXII wherein "f" is a number from 10 to about 1000 and the X-system is a counter ion of equilibrium charge. Thus, in one embodiment, the invention provides a method comprising (a) polymerizing an aromatic diamine having structure XXIII -29- 200900452 h2n

XXIII 其中變數「f」係爲10至約1000之數; 與具有結構XXIV之吡啶鑰鹽接觸XXIII wherein the variable "f" is from 10 to about 1000; in contact with the pyridine salt having the structure XXIV

PhPh

XXIV 其中X —係爲平衡電荷之相對離子;及 (b)單離產物具有結構XXII之聚合吡啶鎗鹽。 如本發明所討論,聚合二胺諸如XXIII可藉著過量之 芳族二胺與二酐於縮聚條件下(例如回流之ODCB)反應而 製備。熟習此技術者應認知二胺XXIII可藉由過量間-苯 二胺與4,4’-ODPA於縮聚條件下反應而製備。吡啶鑰鹽諸 如XXIV係市售品或可藉技術界已知方法製備。於一具體 實施態樣中,本發明提供一種具有結構XXII之聚合吡啶 鎗鹽,其中變數「f」係爲10至約100之數。 除了提供新穎之有機鍈鹽I及吡啶鎗鹽XV之外,本 發明亦提供取得其他可用於製備有機黏土組成物及自該有 機黏土組成物衍生之聚合物-有機黏土複合材料組成物的 -30- 200900452 有機鹽之方法。 因此’於一具體實施態樣中,本發明提供取得包含陽 離子XXV之吡啶鑰鹽的方法 (R3)bXXIV wherein X is the opposite ion of the equilibrium charge; and (b) the isolated product has the polymeric pyridine salt of structure XXII. As discussed herein, polymeric diamines such as XXIII can be prepared by reacting an excess of an aromatic diamine with a dianhydride under polycondensation conditions (e.g., refluxed ODCB). Those skilled in the art will recognize that diamine XXIII can be prepared by reacting excess m-phenylenediamine with 4,4'-ODPA under polycondensation conditions. Pyridine salts are commercially available as XXIV or may be prepared by methods known in the art. In one embodiment, the invention provides a polymeric pyridine gun salt having structure XXII wherein the variable "f" is from 10 to about 100. In addition to providing novel organic phosphonium salts I and pyridine gun salts XV, the present invention also provides for obtaining other polymer-organic clay composite compositions useful for preparing organic clay compositions and derived from the organic clay compositions. - 200900452 Method of organic salt. Thus, in one embodiment, the present invention provides a method (R3)b for obtaining a pyridinium salt comprising a cationic ion XXV.

At6 XXV 其中Ar6、Ar7及Ar8係獨立地爲C2-C5〇芳族基團; 係爲〇至2之數;R3每次出現各獨立地爲鹵原子、 山-(:2()脂族基團、C5-C2〇環脂族基團或C2-C2〇芳族基 團;且Ar11係爲C2-C2QG芳族基團或包含至少一個芳族基 之聚合物鏈。 包含陽離子XXV之吡啶鑰鹽係例示於表III。包含陽 離子XXV之吡啶鎗鹽可使用本發明揭示之方法製備並倂 入有機黏土組成物及聚合物-有機黏土複合材料組成物 中。例如適於製備及使用具有結構XV之吡啶鑰鹽的方法 可應用於製備及使用包含陽離子XXV之吡啶鎗鹽。 -31 - 200900452 表in例示包含陽離子χχν之吡啶鎗鹽 欄 位 (R3)b X Ar6 Ar6 Ar7 Ar8 Ar11 R3 「b」 相對離子x- 3a Ph Ph Ph Ph ___ 0 bf4— 3b Ph H Ph 4-ClPh MeO 2 c厂 3c Ph Ph Ph 4-CF3Ph ___ 0 bf4— 3d Ph Ph Ph 2-口比Π定基 — 0 bf4~ 另一態樣中,本發明提供取得可用於製備有機黏土組 成物及自該有機黏土組成物衍生之聚合物-有機黏土複合 材料組成物的含苯酮有機鹽之方法。因此,於一具體實施 態樣中,本發明提供取得包含具有結構XXXI11之四級錢 陽離子的含苯酮鹽之方法At6 XXV wherein Ar6, Ar7 and Ar8 are independently C2-C5〇 aromatic groups; the number is 〇 to 2; each occurrence of R3 is independently a halogen atom, and the mountain-(:2() aliphatic group a C5-C2 anthracene aliphatic group or a C2-C2〇 aromatic group; and the Ar11 is a C2-C2QG aromatic group or a polymer chain comprising at least one aromatic group. Salts are exemplified in Table III. The pyridine gun salt containing the cation XXV can be prepared and incorporated into the organic clay composition and the polymer-organic clay composite composition using the method disclosed in the present invention. For example, it is suitable for preparation and use of the structure XV. The method of the pyridine key salt can be applied to the preparation and use of a pyridine gun salt containing a cation XXV. -31 - 200900452 Table exemplifies a pyridine salt salt column containing a cationic χχν (R3)b X Ar6 Ar6 Ar7 Ar8 Ar11 R3 "b" Relative ion x- 3a Ph Ph Ph Ph ___ 0 bf4—3b Ph H Ph 4-ClPh MeO 2 c plant 3c Ph Ph Ph 4-CF3Ph ___ 0 bf4—3d Ph Ph Ph 2-port ratio —定—— bf4~ In one aspect, the invention provides for obtaining an organic clay composition and from the organic clay composition The raw polymer - an organic salt of benzene-one organoclay composite composition thus, in a particular aspect of the embodiment, the present invention provides a method for obtaining the benzene-one salt having the structure comprising the four money cation XXXI11

其中Ar12、Ar13、Ar14及Ar15係獨立地爲C2-C5o芳 族基團;且Ar16係爲C2-C2G()芳族基團或包含至少一個芳 族基之聚合物鏈。 包含具有結構XXXIII之四級錢陽離子的含苯酮鹽係 例示於表IV。包含四級鐵陽離子XXXIII之含苯酮鹽可如 -32- 200900452 本發明所揭示般製備。包含四級鱗陽離子XXXIII之含苯 酮鹽可使用本發明所揭示且顯示適用於有機鱗鹽I及吡啶 鑰鹽XV之方法倂入有機黏土組成物及聚合物-有機黏土 複合材料組成物。例如適於將有機辚鹽I之陽離子性組份 倂入有機黏土組成物之方法可應用於使用包含四級鳞陽離 子XXXIII之含苯酮鹽製備有機黏土組成物。 表IV例示包含陽離子XXXIII之含苯酮鹽 欄 位 0 Ar14 V /^Ar16 Ar13——P-— 1® χΘ Ar12 Ar12 Ar13 Ar14 Ar15 Ar16 相對離子 X_ 4a Ph Ph Ph 1,4-伸苯基 Ph cr 4b Ph Ph Ph 1,3-伸苯基 Ph Cl— 4c 鄰-甲苯基 鄰-甲苯基 鄰-甲苯基 1,4-伸苯基 2-萘基 厂 4d 3,4-二甲苯 基 3,4-二甲 苯基 3,4-二甲 苯基 吡啶-2,6- 二基 Ph CF3SO3 ~ 於一具體實施態樣中,本發明提供取得包含四級鍈陽 離子XXXIII之含苯酮鹽的方法,其中Ar16係爲聚醚酮聚 合物鏈。該等鹽組成物可例如藉由包含一或多個末端氯苄 醯基之聚醚酮與三芳基膦(例如三苯基膦)於溶劑中且視情 況於觸媒存在下反應而製備。 於一具體實施態樣中,本發明提供取得包含四級錢陽 離子XXXIII之含苯酮鹽之方法,其中Ar16係爲數量平均 -33- 200900452 分子量Mn在約1000至約50,000克/莫耳範圍內之聚合物 鏈。另一具體實施態樣中’本發明提供取得包含四級鐵陽 離子XXXIII之含苯酮鹽之方法,其中Ar16係爲數量平均 分子量Mn在約1000至約20,000克/莫耳範圍內之聚合物 鏈。再另一具體實施態樣中,本發明提供取得包含四級鍈 陽離子XXXIII之含苯酮鹽之方法,其中Ar“係爲數量平 均分子量Mn在約1 000至約5,000克/莫耳範圍內之聚合 物鏈。 於一具體實施態樣中,本發明提供取得包含四級銹陽 離子XXXIII之含苯酮鹽之方法,其中Ar“係爲數量平均 分子量Mn在約1000至約50,000克/莫耳範圍內之聚醚醯 亞胺聚合物鍵。另一具體實施態樣中,本發明提供取得包 含四級鍈陽離子XXXIII之含苯酮鹽之方法,其中Ar16係 爲數量平均分子量Μη在約1 〇〇〇至約20,000克/莫耳範圍 內之聚醚醯亞胺聚合物鏈。 一特定態樣中,本發明提供取得包含四級錢陽離子 XXXIV之含苯酮鹽的方法。熟習此技術者應認知陽離子 包括於結構XXXΙΠ所定義之類型的範圍內。因此,結構 XXXIV代表其中結構XXXIII之Ar15係爲鄰伸苯基氧基且 Ar16係爲4-(2-三苯基鱗伸苯基氧基)苯基之情況。 -34- 200900452 ΟWherein Ar12, Ar13, Ar14 and Ar15 are independently a C2-C5o aromatic group; and Ar16 is a C2-C2G() aromatic group or a polymer chain comprising at least one aromatic group. The benzophenone-containing salt comprising a quaternary cation having the structure XXXIII is exemplified in Table IV. The benzophenone-containing salt comprising a quaternary iron cation XXXIII can be prepared as disclosed in the present invention as disclosed in -32-200900452. The benzophenone-containing salt comprising a quaternary squamous cation XXXIII can be incorporated into an organic clay composition and a polymer-organic clay composite composition using the method disclosed in the present invention and shown to be suitable for the organic scale salt I and the pyridine key salt XV. For example, a method suitable for the incorporation of the cationic component of the organic phosphonium salt I into the organic clay composition can be applied to the preparation of an organic clay composition using a benzophenone-containing salt comprising a quaternary cation XXXIII. Table IV exemplifies the benzophenone-containing salt column containing cation XXXIII. 0 Ar14 V /^Ar16 Ar13——P--1® χΘ Ar12 Ar12 Ar13 Ar14 Ar15 Ar16 Relative ion X_ 4a Ph Ph Ph 1,4-phenylene Ph cr 4b Ph Ph Ph 1,3-phenylene Ph Cl-4c o-tolyl o-tolyl o-tolyl 1,4-phenylene 2-naphthyl plant 4d 3,4-dimethylphenyl 3,4 -Xylyl 3,4-dimethylphenylpyridine-2,6-diyl Ph CF3SO3 ~ In one embodiment, the present invention provides a method for obtaining a benzophenone-containing salt comprising a quaternary phosphonium XXXIII, wherein Ar16 It is a polyether ketone polymer chain. The salt compositions can be prepared, for example, by reacting a polyether ketone comprising one or more terminal benzylidene groups with a triarylphosphine (e.g., triphenylphosphine) in a solvent and, if appropriate, in the presence of a catalyst. In one embodiment, the present invention provides a method for obtaining a benzophenone-containing salt comprising a quaternary calcium cation XXXIII, wherein the Ar16 is a number average of -33 to 200900452 and the molecular weight Mn is in the range of from about 1,000 to about 50,000 g/mole. The polymer chain. In another embodiment, the invention provides a method for obtaining a benzophenone-containing salt comprising a quaternary iron cation XXXIII, wherein the Ar16 is a polymer chain having a number average molecular weight Mn in the range of from about 1,000 to about 20,000 g/mole. . In still another embodiment, the present invention provides a process for obtaining a benzophenone-containing salt comprising a quaternary phosphonium cation XXXIII, wherein the Ar" is in a range having a number average molecular weight Mn in the range of from about 1,000 to about 5,000 g/mole. Polymer Chains. In one embodiment, the present invention provides a method of obtaining a benzophenone-containing salt comprising a quaternary rust cation XXXIII, wherein Ar is a number average molecular weight Mn in the range of from about 1000 to about 50,000 grams per mole. The polyether quinone imine polymer bond. In another embodiment, the present invention provides a method for obtaining a benzophenone-containing salt comprising a quaternary phosphonium cation XXXIII, wherein the Ar16 is in a range of from about 1 Torr to about 20,000 g/mole. Polyether quinone imine polymer chain. In a particular aspect, the invention provides a method of obtaining a benzophenone-containing salt comprising a quaternary calcium cation XXXIV. Those skilled in the art should recognize that cations are included within the scope of the type defined by structure XXX. Therefore, the structure XXXIV represents a case where the Ar15 system of the structure XXXIII is an o-phenyloxy group and the Ar16 is a 4-(2-triphenylscalinoxyphenyl)phenyl group. -34- 200900452 Ο

Ph Ph XXXIV ΟPh Ph XXXIV Ο

Ph —2ρ ph 另一特定具體實施態樣中,本發明提供取得包含四級 鳞陽離子XXXV之含苯酮鹽的方法。Ph - 2ρ ph In another specific embodiment, the invention provides a method of obtaining a benzophenone-containing salt comprising a quaternary cation XXXV.

XXXV 於一具體實施態樣中,本發明提供一種包含具有結構 XXXVII之聚合四級鱗陽離子之聚合含苯酮鹽XXXV In a specific embodiment, the present invention provides a polymeric benzophenone salt comprising a polymeric quaternary cation having structure XXXVII.

其中「g」及「h」係獨立地爲0至4之數;W係爲鍵 結、二價Ci-Cu脂族基團、二價c5-c2〇環脂族基團、二 價c2-c2〇芳族基團、氧連接基、硫連接基、so2連接基或Wherein "g" and "h" are independently 0 to 4; W is a bond, a divalent Ci-Cu aliphatic group, a divalent c5-c2 anthracene aliphatic group, and a divalent c2- C2 an aromatic group, an oxygen linkage, a sulfur linkage, a so2 linkage or

Se連接基;R5及R6每次出現各獨立地爲鹵原子、<^-(:20 -35- 200900452 脂族基團、c5-c2Q環脂族基團或C2-C2G芳族基團;「i」 係爲約10至約1 000之數;且Ar17係爲C1G-C2G〇芳族基 團或包含至少一個芳族基之聚合物鏈。 包含具有結構XXXVII之聚合四級鱗陽離子之聚合含 苯酮鹽係例示於下表V。Se linking group; each of R5 and R6 is independently a halogen atom, <^-(:20-35-200900452 aliphatic group, c5-c2Q cycloaliphatic group or C2-C2G aromatic group; "i" is a number from about 10 to about 1,000; and Ar17 is a C1G-C2G〇 aromatic group or a polymer chain comprising at least one aromatic group. Polymerization comprising a polymeric quaternary cation having structure XXXVII The benzophenone-containing salts are exemplified in Table V below.

如表V中欄位5 a及5 b顯示,於一具體實施態樣中, Ar17係爲包含結構XXXVIII之芳族基團。 -36 - 200900452 οAs shown in the columns 5a and 5b in Table V, in one embodiment, Ar17 is an aromatic group comprising structure XXXVIII. -36 - 200900452 ο

聚合含苯酮鹽,諸如表V所示者,可藉如本發明所 述地與三芳基膦反應而自對應之經鹵素取代聚醚酮製備。 經鹵素取代之聚醚酮可藉熟習此技術者已知之方法製得且 可例如,藉著於惰性溶劑中(例如鄰二氯苯)在高溫下(例 如130至18(TC)於相轉移觸媒存在下(例如氯化六乙基胍 銷)使雙酚之二鈉鹽(例如雙酚A之二鈉鹽)與莫耳過量(例 如5莫耳百分比過量)二鹵基二苯基甲酮(例如4,4’-二氟二 苯基甲酮)進行反應而製備。 於一具體實施態樣中,本發明提供一種包含四級有機 陽離子之有機黏土組成物。該四級有機陽離子可爲四級錢 陽離子、四級銨陽離子、或其組合。四級有機陽離子係爲 本發明所揭示之各種四級有機鹽的陽離子性組份。因此’ 有機辚鹽I係爲包含四級有機陽離子X之四級有機鹽The polymerization of the ketone-containing salt, such as those shown in Table V, can be prepared from the corresponding halogen-substituted polyether ketone by reaction with a triarylphosphine as described herein. The halogen-substituted polyether ketone can be prepared by methods known to those skilled in the art and can be, for example, by exposure to an intermediate solvent (e.g., o-dichlorobenzene) at elevated temperatures (e.g., 130 to 18 (TC)). In the presence of a medium (for example, hexaethylguanidinium chloride), the disodium salt of bisphenol (such as the disodium salt of bisphenol A) and the molar excess (for example, a 5 molar percentage excess) dihalodibenzophenone (For example, 4,4'-difluorodiphenyl ketone) is prepared by reacting. In one embodiment, the present invention provides an organic clay composition comprising a quaternary organic cation. The quaternary organic cation may be The fourth-order cation, the quaternary ammonium cation, or a combination thereof. The quaternary organic cation is a cationic component of various quaternary organic salts disclosed in the present invention. Therefore, the 'organic sulfonium salt I contains a quaternary organic cation X Quaternary organic salt

X -37- 200900452 其中Ar1、Ar2及Ar3係獨立地爲C2-C5Q芳族基團; Ar4係爲鍵結或C2-C5G芳族基團;「a」係爲1至約200 之數;「c」係爲0至3之數;R1每次出現各獨立地爲鹵 原子、C^-Cm脂族基團、C5-C2〇環脂族基團或C2-C2G芳 族基團:及R2係爲鹵原子、C^-Cm脂族基團、C5-C2Q環 脂族基團、C2-C5c芳族基團或聚合物鏈。 相同地,吡啶鑰鹽 XV係爲包含四級有機陽離子 XXVI之四級有機鹽X -37- 200900452 wherein Ar1, Ar2 and Ar3 are independently C2-C5Q aromatic groups; Ar4 is a bonding or C2-C5G aromatic group; "a" is from 1 to about 200; c" is a number from 0 to 3; each occurrence of R1 is independently a halogen atom, a C^-Cm aliphatic group, a C5-C2 anthracycline aliphatic group or a C2-C2G aromatic group: and R2 It is a halogen atom, a C^-Cm aliphatic group, a C5-C2Q cycloaliphatic group, a C2-C5c aromatic group or a polymer chain. Similarly, the pyridine key salt XV is a quaternary organic salt containing a quaternary organic cation XXVI.

其中Ar6、Ar7及Ar8係獨立地爲C2-C5Q芳族基團; 「b」係爲0至2之數;「d」係爲0至4之數;R3及R4 每次出現各獨地爲齒原子、C1-C20脂族基團、C5-C2Q環 脂族基團或c2-c2G芳族基團;Z係爲鍵結、二價Κμ 脂族基團、二價c5-c2C)環脂族基團、二價C2-C2G芳族基 團、氧連接基、硫連接基、S02連接基或Se連接基;且 Ar9係爲C1G-C2()()芳族基團或包含至少一個芳族基之聚合 物鏈。Wherein Ar6, Ar7 and Ar8 are independently C2-C5Q aromatic groups; "b" is a number from 0 to 2; "d" is a number from 0 to 4; each occurrence of R3 and R4 is a tooth atom, a C1-C20 aliphatic group, a C5-C2Q cycloaliphatic group or a c2-c2G aromatic group; a Z system is a bonded, divalent Κμ aliphatic group, a divalent c5-c2C) cycloaliphatic a group, a divalent C2-C2G aromatic group, an oxygen linkage, a sulfur linkage, a S02 linkage or a Se linkage; and the Ar9 is a C1G-C2()() aromatic group or comprises at least one aromatic Family-based polymer chains.

同理,吡啶鑰鹽XXXI -38- 200900452Similarly, pyridine key salt XXXI -38- 200900452

办XOffice X

Ar6 XXXI 其中Ar6、Ar7及Ar8係獨立地爲C2-C5Q芳族基團; 「b」係爲0至2之數;R3每次出現各獨立地爲鹵原子、 CkCm脂族基團、C5-C2G環脂族基團或C2-C2Q芳族基 圑;Ar11係爲C2-C2G()芳族基團或包含至少一個芳族基之 聚合物鏈;且X —係爲平衡電荷之相對離子; 係爲包含四級有機陽離子XXV之四級有機鹽 (R3)bAr6 XXXI wherein Ar6, Ar7 and Ar8 are independently a C2-C5Q aromatic group; "b" is a number from 0 to 2; each occurrence of R3 is independently a halogen atom, a CkCm aliphatic group, C5- a C2G cycloaliphatic group or a C2-C2Q aromatic fluorene; the Ar11 is a C2-C2G() aromatic group or a polymer chain comprising at least one aromatic group; and X- is a counter ion of equilibrium charge; Is a quaternary organic salt (R3)b containing a four-stage organic cation XXV

N、 ©N, ©

Ar6 XXV 其中Ar6、Ar7及Ar8係獨立地爲C2-C5〇芳族基團; 「b」係爲0至2之數;R3每次出現各獨立地爲鹵原子、 CJ-C20脂族基團、C5-C2Q環脂族基團或C2-C2G芳族基 團;且Ar11係爲C2-C2G()芳族基團或包含至少一個芳族基 之聚合物鏈。Ar6 XXV wherein Ar6, Ar7 and Ar8 are independently C2-C5〇 aromatic groups; "b" is a number from 0 to 2; each occurrence of R3 is independently a halogen atom, a CJ-C20 aliphatic group a C5-C2Q cycloaliphatic group or a C2-C2G aromatic group; and the Ar11 is a C2-C2G() aromatic group or a polymer chain comprising at least one aromatic group.

相同地,含苯酮有機鐵鹽XXXVI -39-Similarly, the benzophenone-containing organic iron salt XXXVI-39-

XXXVI 200900452XXXVI 200900452

其中ArI2、Arl3、Ar14及Ar15係獨立地爲C2_C5()芳 族基團;Ar16係爲C2-C2D()芳族基團或包含至少一個芳族 基之聚合物鏈;且x係爲平衡電荷之相對離子,·係爲包 含具有以下結構之四級有機陽離子的四級有機鹽Wherein ArI2, Arl3, Ar14 and Ar15 are independently C2_C5() aromatic groups; Ar16 is a C2-C2D() aromatic group or a polymer chain comprising at least one aromatic group; and x is an equilibrium charge The relative ion, is a quaternary organic salt containing a quaternary organic cation having the following structure

XXXIII 其中Ar12、Ar13、Ar14及Ar15係獨立地爲c2-C5〇芳 族基團;且Ar 係爲C2-C2GG方族基團或包含至少—·個芳 族基之聚合物鏈。 由前討論且如熟習此技術者所認知,存在於本發明所 揭示之各種四級有機鹽中的結構特色係於對應之四級有機 陽離子中重現。例如’如有機錢鹽I中所定義之芳族基團 Ar1具有如同有機錢陽離子X中芳族基團Ar1之意義。因 此’若有機鱗鹽I中Ar1係爲苯基,則有機鱗陽離子X中 亦有苯基。 本發明有機黏土組成物包含交替之無機矽酸鹽層及有 機層。無機矽酸鹽層可自任何適當之來源衍生,例如天然 -40- 200900452 黏土。於一具體實施態樣中,無機矽酸鹽層係自合成黏土 衍生。適當之黏土係包括高嶺土、地開石、珍珠陶土、埃 洛石、葉蛇紋石、溫石棉、葉蠟石、蒙脫石、貝得石、綠 脫石、皂石、鋅蒙脫石、矽鎂石、水輝石、四矽烷基雲 母、鈉帶雲母、白雲母、珍珠雲母、滑石、輕石、金雲 母、綠脆雲母、綠泥石及其組合。特定具體實施態樣中, 無機矽酸鹽層係自蒙脫石黏土衍生。 本發明所提供之有機黏土組成物之特徵爲位於無機矽 酸鹽層間之層間距係爲5至約1 0 0埃。於一具體實施態樣 中,本發明所提供之有機黏土組成物之特徵爲位於無機矽 酸鹽層間之層間距係爲1 〇至約1 〇〇埃,另一具體實施態 樣中,係約20至約100埃。 於一具體實施態樣中,本發明所提供之有機黏土組成 物係藉以下步驟製備:(a)於第一反應混合物中使四級有 機鹽與層狀矽酸鹽於溶劑存在下接觸及(b)單離產物有機 黏土組成物。於一具體實施態樣中,該四級有機鹽係爲具 有結構I之有機錢鹽。另一具體實施態樣中,該四級有機 鹽係爲具有結構XV之吡啶鑰鹽。再另一具體實施態樣 中,該四級有機鹽係爲具有結構XXXI之吡啶鑰鹽。又另 一具體實施態樣中’該四級有機鹽係爲具有結構XXXVI 之含苯酮有機鐵鹽。 如前文所述,本發明所提供之有機黏土組成物可藉由 四級有機鹽與層狀矽酸鹽於溶劑存在下進行接觸而製備。 於一具體實施態樣中’該層狀矽酸鹽係爲天然黏土。另一 -41 - 200900452 具體實施態樣中,該層狀矽酸鹽係爲合成黏土。於一具體 實施態樣中,該層狀矽酸鹽係包含選自高嶺土、地開石、 珍珠陶土、埃洛石、葉蛇紋石、溫石棉、葉蠟石、蒙脫 石、貝得石、綠脫石、皂石、鋅蒙脫石、矽鎂石、水輝 石、四矽烷基雲母、鈉帶雲母、白雲母、珍珠雲母、滑 石、蛭石、金雲母、綠脆雲母、綠泥石及其組合之無機黏 土。另一具體實施態樣中,該層狀矽酸鹽係包含蒙脫石黏 土。 如前文所述,本發明所提供之有機黏土組成物可藉由 四級有機鹽與層狀矽酸鹽於溶劑存在下進行接觸而製備。 於一具體實施態樣中,所採用之溶劑係包含有機溶劑,例 如丙酮。另一具體實施態樣中,所採用之溶劑係包含水。 再另一具體實施態樣中,所採用之溶劑係包含水及有機溶 劑兩者,例如含有約1 〇重量百分比水及約90重量百分比 甲醇之甲醇水溶液。 有機黏土組成物可使用習用技術單離,諸如過濾、離 心、反溶劑沉澱、傾析及諸如此類者。適於單離本發明所 提供之有機黏土組成物的各種技術係揭示於本揭示內容之 實驗部分。 於一具體實施態樣中,本發明提供一種包含交替之無 機矽酸鹽層及有機層的有機黏土組成物,該有機層包含具 有結構X之四級錢陽離子 -42- 200900452XXXIII wherein Ar12, Ar13, Ar14 and Ar15 are independently a c2-C5〇 aromatic group; and Ar is a C2-C2GG group or a polymer chain comprising at least an aromatic group. As discussed above and as appreciated by those skilled in the art, the structural features present in the various quaternary organic salts disclosed herein are reproduced in the corresponding quaternary organic cations. For example, the aromatic group Ar1 as defined in the organic money salt I has the meaning of the aromatic group Ar1 in the organic money cation X. Therefore, if the Ar1 system in the organic scale salt I is a phenyl group, the organic scale cation X also has a phenyl group. The organic clay composition of the present invention comprises alternating inorganic silicate layers and organic layers. The inorganic citrate layer can be derived from any suitable source, such as natural -40-200900452 clay. In one embodiment, the inorganic silicate layer is derived from synthetic clay. Suitable clays include kaolin, dickite, pearlite, halloysite, serpentine, chrysotile, pyrophyllite, montmorillonite, beidellite, nontronite, saponite, smectite, strontium Magnesia, hectorite, tetradecyl mica, sodium band mica, muscovite, pearl mica, talc, pumice, phlogopite, green crisp mica, chlorite and combinations thereof. In a specific embodiment, the inorganic tellurite layer is derived from smectite clay. The organic clay composition of the present invention is characterized in that the interlayer spacing between the inorganic tellurite layers is from 5 to about 1,000 angstroms. In one embodiment, the organic clay composition provided by the present invention is characterized in that the interlayer spacing between the inorganic tantalate layers is from 1 〇 to about 1 〇〇, and in another embodiment, 20 to about 100 angstroms. In one embodiment, the organic clay composition provided by the present invention is prepared by: (a) contacting a quaternary organic salt with a layered citrate in the presence of a solvent in the first reaction mixture and b) The isolated organic clay composition. In a specific embodiment, the quaternary organic salt is an organic money salt having the structure I. In another embodiment, the quaternary organic salt is a pyridine key salt having the structure XV. In still another embodiment, the quaternary organic salt is a pyridine key salt having the structure XXXI. In still another embodiment, the quaternary organic salt is a benzophenone-containing organic iron salt having the structure XXXVI. As described above, the organic clay composition of the present invention can be prepared by contacting a quaternary organic salt with a layered citrate in the presence of a solvent. In a specific embodiment, the layered tantalate is a natural clay. Another -41 - 200900452 In a specific embodiment, the layered citrate is a synthetic clay. In a specific embodiment, the layered citrate comprises a layer selected from the group consisting of kaolin, dickite, pearlite, halloysite, serpentine, chrysotile, pyrophyllite, montmorillonite, beidellite, Berberite, saponite, zinc montmorillonite, strontite, hectorite, tetradecyl mica, sodium band mica, muscovite, pearl mica, talc, vermiculite, phlogopite, green crisp mica, chlorite and Its combination of inorganic clay. In another embodiment, the layered citrate comprises montmorillonite clay. As described above, the organic clay composition of the present invention can be prepared by contacting a quaternary organic salt with a layered citrate in the presence of a solvent. In one embodiment, the solvent employed comprises an organic solvent such as acetone. In another embodiment, the solvent employed comprises water. In still another embodiment, the solvent employed comprises both water and an organic solvent, such as an aqueous methanol solution containing about 1% by weight water and about 90% by weight methanol. The organic clay composition can be isolated using conventional techniques such as filtration, centrifugation, antisolvent precipitation, decantation, and the like. Various techniques suitable for separating the organic clay compositions provided by the present invention are disclosed in the experimental part of the present disclosure. In one embodiment, the present invention provides an organic clay composition comprising an alternating inorganic silicate layer and an organic layer, the organic layer comprising a quaternary cation having a structure X - 42 - 200900452

其中Ar1、Ar2及Ar3係獨立地爲C2-C5Q芳族基團; Ar4係爲鍵結或C2-C5G芳族基團;「a」係爲1至約200 之數;「c」係爲0至3之數;R1每次出現各獨立地爲鹵 原子、脂族基團、C5-C2Q環脂族基團或C2-C2G芳 族基團;及R2係爲鹵原子、脂族基團、C5_C2Q環 脂族基團、C2-C5〇芳族基團或聚合物鏈。 有機鱗陽離子X係由表I所揭示之有機鐵鹽的有陽離 子性組份說明。 於一具體實施態樣中,該四級鐄陽離子具有結構 XI。Wherein Ar1, Ar2 and Ar3 are independently C2-C5Q aromatic groups; Ar4 is a bonding or C2-C5G aromatic group; "a" is a number from 1 to about 200; "c" is 0 Up to 3; each occurrence of R1 is independently a halogen atom, an aliphatic group, a C5-C2Q cycloaliphatic group or a C2-C2G aromatic group; and R2 is a halogen atom, an aliphatic group, C5_C2Q cycloaliphatic group, C2-C5 〇 aromatic group or polymer chain. The organic scale cation X is illustrated by the cationic component of the organic iron salt disclosed in Table I. In one embodiment, the quaternary phosphonium cation has the structure XI.

另一具體實施態樣中,該四級錢陽離子具有結構 -43- XII。In another embodiment, the quaternary cation has a structure of -43-XII.

XII 200900452XII 200900452

於一具體實施態樣中,本發明提供一種包含聚合四級 鱗陽離子之有機黏土組成物。於一具體實施態樣中,本發 明提供一種有機黏土組成物,其包含具有結構XIII之聚 合四級鍈陽離子In one embodiment, the present invention provides an organic clay composition comprising a polymeric quaternary cation. In one embodiment, the present invention provides an organic clay composition comprising a polymeric quaternary phosphonium cation having structure XIII.

00

-Ar5-Ar5

m XIII 其中m係爲約10至約1 000範圍內之數;且Ar5係爲 C2-C5Q芳族基團或聚合物鏈。於一具體實施態樣中’ Ar5 係爲具有結構XIV之芳族基團。m XIII wherein m is a number in the range of from about 10 to about 1,000; and Ar5 is a C2-C5Q aromatic group or a polymer chain. In one embodiment, the 'Ar5 is an aromatic group having the structure XIV.

於一具體實施態樣中,本發明提供一種包含交替之無 -44- 200900452 機砍酸鹽層及有機層的有機黏土組成物,該有機層包含具 有結構XXV之吡啶鎗陽離子In one embodiment, the present invention provides an organic clay composition comprising alternating no-44-200900452 organic sulphate layers and an organic layer comprising a pyridine gun cation having a structure XXV

其中Ar6、Ar7及Ar8係獨立地爲C2-C5〇芳族基團; 「b」係爲0至2之數;R3每次出現各獨立地爲鹵原子、 脂族基團、Cs-Cu環脂族基團或C2_C2〇芳族基 團;且Ar11係爲芳族基團或包含至少—個芳族基 之聚合物鏈。 具有結構XXV之吡啶鑷陽離子係以本發明表ΠΙ所揭 示之吡啶鑰鹽的陽離子性組份來說明。 於一具體實施態樣中,本發明提供一種包含交替之無 機矽酸鹽層及有機層的有機黏土組成物,該有機層包含具 有結構XXVI之吡啶鑰陽離子Wherein Ar6, Ar7 and Ar8 are independently C2-C5〇 aromatic groups; "b" is a number from 0 to 2; each occurrence of R3 is independently a halogen atom, an aliphatic group, a Cs-Cu ring An aliphatic group or a C2_C2 fluorene aromatic group; and the Ar11 is an aromatic group or a polymer chain comprising at least one aromatic group. The pyridinium cation having the structure XXV is illustrated by the cationic component of the pyridyl salt disclosed in the surface of the present invention. In one embodiment, the present invention provides an organic clay composition comprising alternating inorganic silicate layers and an organic layer comprising a pyridinium cation having structure XXVI

-45- 200900452 其中Ar6、Ar7及Ar8係獨立地爲C2-C5〇芳族基團; 「b」係爲0至2之數;「d」係爲0至4之數;R3及R4 每次出現各獨立地爲鹵原子、脂族基團、C5-C2〇環 脂族基團或C2-C2G芳族基團;Z係爲鍵結、二價CrCM 脂族基團、二價c5-c2Q環脂族基團、二價c2-c2G芳族基 團、氧連接基、硫連接基、S02連接基或Se連接基;且 Ar9係爲Clc-C2()()芳族基團或包含至少一個芳族基之聚合 物鏈。 具有結構XXVI之吡啶鑰陽離子係以係以本發明表II 中之吡啶鎗鹽的陽離子組份來說明。 於一具體實施態樣中,本發明提供一種有機黏土組成 物,其包含具有結構XXVII之吡啶鎗陽離子。-45- 200900452 wherein Ar6, Ar7 and Ar8 are independently C2-C5〇 aromatic groups; "b" is 0 to 2; "d" is 0 to 4; R3 and R4 are each Each of which is independently a halogen atom, an aliphatic group, a C5-C2 anthracycline aliphatic group or a C2-C2G aromatic group; the Z system is a bonded, divalent CrCM aliphatic group, and a divalent c5-c2Q a cycloaliphatic group, a divalent c2-c2G aromatic group, an oxygen linkage, a sulfur linkage, a S02 linkage or a Se linkage; and the Ar9 is a Clc-C2()() aromatic group or comprises at least An aromatic based polymer chain. The pyridyl cation having the structure XXVI is illustrated by the cationic component of the pyridine gun salt of Table II of the present invention. In one embodiment, the invention provides an organoclay composition comprising a pyridine gun cation having structure XXVII.

PhPh

XXVII 另一具體實施態樣中,本發明提供一種有機黏土組成 物,其包含具有結構XXVIII之吡啶鎗陽離子。 -46 - 200900452In another embodiment of the invention, the invention provides an organoclay composition comprising a pyridine gun cation having structure XXVIII. -46 - 200900452

於一具體實施態樣中,本發明所提供之有機黏土組成 物係包含聚合四級有機陽離子’其係爲聚合吡啶鑰陽離In one embodiment, the organic clay composition provided by the present invention comprises a polymeric quaternary organic cation.

子。於一具體實施態樣中’該聚合吡啶鑰陽離子係包含結 構 XXIXchild. In a specific embodiment, the polymeric pyridyl cation system comprises a structure XXIX

XXIX 其中變數「e」係爲約1〇至約1000之數;且Ar10係 爲C2-C5〇芳族基團或聚合物鏈。於一具體實施態樣中, Ar1G係爲具有結構XXX之C23芳族基團。XXIX wherein the variable "e" is from about 1 〇 to about 1000; and Ar10 is a C2-C5 〇 aromatic group or a polymer chain. In one embodiment, the Ar1G system is a C23 aromatic group having the structure XXX.

PhPh

PhPh

XXX 另一具體實施態樣中,本發明提供一種有機黏土組成 物,其包含具有結構χχχιι之聚合吡啶鑰陽離子 -47- 200900452In another specific embodiment of the present invention, the present invention provides an organic clay composition comprising a polymeric pyridyl cation having the structure χχχιι -47- 200900452

XXXII 其中「f」係爲約10至約1000之數。特定具體實施 態樣中,「f」具有約1〇之値。另一特定具體實施態樣 中,「f」具有約30之値。 於一具體實施態樣中,本發明提供一種包含交替之無 機矽酸鹽層及有機層的有機黏土組成物,該有機層包含具 有結構XXXIII之四級鱗陽離子XXXII where "f" is a number from about 10 to about 1000. In a specific implementation, "f" has about 1〇. In another specific embodiment, "f" has about 30 miles. In one embodiment, the present invention provides an organic clay composition comprising alternating inorganic silicate layers and an organic layer comprising a quaternary cation having a structure of XXXIII

XXXIII 其中Ar12、Ar13、Ar14及Ar15係獨立地爲C2-C50芳 族基團;且Ar16係爲C2-C2Q(3芳族基團或包含至少一個芳 族基之聚合物鏈。 具有結構XXXIII之四級銹陽離子在本發明有時稱爲 「含苯酮有機鳞陽離子」。具有結構XXXIII之四級鐵陽 離子係以本發明表IV所揭示之有機鱗鹽的陽離子性組份 說明。 -48- 200900452 於一具體實施態樣中,本發明提供一種包含具有結構 XXXIV之四級錢陽離子的有機黏土組成物。 〇XXXIII wherein Ar12, Ar13, Ar14 and Ar15 are independently a C2-C50 aromatic group; and Ar16 is a C2-C2Q (3 aromatic group or a polymer chain comprising at least one aromatic group) having the structure XXXIII The fourth-stage rust cation is sometimes referred to as "benzophenone-containing organic squamous cation" in the present invention. The quaternary iron cation having the structure XXXIII is illustrated by the cationic component of the organic squama salt disclosed in Table IV of the present invention. 200900452 In one embodiment, the present invention provides an organic clay composition comprising a quaternary cation having structure XXXIV.

PhPh

Ph-^P-PhPh-^P-Ph

II

PhPh

XXXIV 另一具體實施態樣中,本發明提供一種包含具有結構 XXXV之四級鱗陽離子的有機黏土組成物。In another specific embodiment of the invention, the present invention provides an organic clay composition comprising a quaternary cation having a structure of XXXV.

PhPh

ΟΟ

XXXV 再另一具體實施態樣中,本發明提供一種有機黏土組 成物,其包含具有結構XXXVII之聚合四級鍈陽離子XXXV In still another embodiment, the present invention provides an organic clay composition comprising a polymeric quaternary phosphonium cation having the structure XXXVII

XXXVII -49 200900452 其中「g」及「h」係獨立地爲0至4之數;W係爲鍵 結、二價C^-Cm脂族基團、二價C5-C2()環脂族基團、二 價C2-C2〇方族基團、氧連接基、硫連接基、s〇2連接基或 Se連接基;R5及R6每次出現各獨立地爲鹵原子、Cl-C2() 脂族基團、C5-C2G環脂族基團或C2-C2Q芳族基團;「i」 係爲約10至約1000之數;且Ar17係爲C1Q-C2()()芳族基 團或包含至少一個芳族基之聚合物鏈。於一具體實施態樣 中’ Ar17係爲具有結構χχχνίΐΐ之芳族基團。 〇XXXVII -49 200900452 wherein "g" and "h" are independently 0 to 4; W is a bonded, divalent C^-Cm aliphatic group, and a divalent C5-C2() cycloaliphatic group a group, a divalent C2-C2 anthracene group, an oxygen linkage, a sulfur linkage, a s〇2 linkage or a Se linkage; each of R5 and R6 is independently a halogen atom, a Cl-C2() lipid a group, a C5-C2G cycloaliphatic group or a C2-C2Q aromatic group; "i" is a number from about 10 to about 1000; and the Ar17 is a C1Q-C2()() aromatic group or A polymer chain comprising at least one aromatic group. In a specific embodiment, the 'Ar17 system is an aromatic group having a structure of χχχνίΐΐ. 〇

XXXVIII 具有結構XXXVII之聚合四級鳞陽離子係以本發明表 V所揭示之聚合有機鱗鹽的陽離子性組份來說明。 於一具體實施態樣中,本發明提供一種聚合物-有機 黏土複合材料組成物,其包含(a)聚合物樹脂及(b)包含交 替之無機矽酸鹽層及有機層的有機黏土組成物,其中該有 機層係包含四級有機陽離子。 於一具體實施態樣中,該聚合物樹脂係包含非晶形熱 塑性聚合物。另一具體實施態樣中,該聚合物樹脂係包含 結晶熱塑性聚合物。另一具體實施態樣中,該聚合物樹脂 -50- 200900452 係包含非晶形熱塑性聚合物及結晶熱塑性聚合物。非晶形 熱塑性聚合物之實例有PPSU(聚伸苯基颯)、PEI(聚醚醯 亞胺)、PES(聚醚颯)、PC(聚碳酸酯)、PP〇(聚苯醚)、 PMMA(聚甲基丙烯酸甲酯)、ABS,(丙烯腈丁二烯苯乙烯) 及PS(聚苯乙烯)。結晶熱塑性樹脂之實例有PFA(全氟烷 氧基烷)、MF A(四氟乙烯與全氟化乙烯基醚之共聚物)、 FEP(氟化乙烯丙烯聚合物)、PPS(聚苯硫醚)、PEK(聚醚 酮)、PEEK(聚醚-醚酮)、ECTFE(乙烯氯三氟乙烯)、 PVDF(聚偏二氟乙烯)、PTFE(聚四氟乙烯)、PET(聚對苯 二甲酸乙二酯)、POM(聚縮醛)、PA(聚醯胺)、UHMW-PE(超高分子量聚乙烯)、PP(聚丙烯)、PE(聚乙烯)、 HDPE(高密度聚乙烯)、LDPE(低密度聚乙烯)及高級工程 樹脂諸如PBI(聚苯并咪唑)及PAI(聚醯胺-醯亞胺)、聚伸 苯基、聚苯并噁唑、聚苯并噻唑及其摻合物與共聚物。 於一具體實施態樣中,該聚合物樹脂係選自聚醚醯亞 胺、聚醯胺、聚酯、聚芳硫醚、聚芳醚、聚醚颯、聚醚 酮、聚醚醚酮、聚伸苯基、聚碳酸酯及包含至少一種前述 聚合物之組合。特定具體實施態樣中,該聚合物樹脂係包 含聚醚醯亞胺樹脂,例如ULTEM,購自 GE Plastics ’ Inc。另一特定具體實施態樣中,該聚合物樹脂係包含聚 伸苯基樹脂,例如 PRIMOSPIRE,購自 Solvay,Inc。另 一特定具體實施態樣中,該聚合物樹脂係包含聚醚颯,例 如RA DEL A,購自Solvay,Inc。再另一特定具體實施態 樣中,該聚合物樹脂係包含聚醚酮。 -51 - 200900452 存在於聚合物-有機黏土複合材料組成物中之有機黏 土組成物較佳係高度剝離,表示介於無機矽酸鹽層間之距 離大於相同有機黏土組成物在倂入聚合物-有機黏土複合 材料組成物之聚合物基質之前介於對應之矽酸鹽層間之距 離。本發明所提供之有機黏土組成物係設計以促進相對順 利之矽酸鹽層分離,因爲於聚合物樹脂或溶劑存在下對有 機黏土組成物施以剪切力。因此,於一具體實施態樣中, 本發明所提供之聚合物-有機黏土複合材料組成物係含有 包含交替之無機矽酸鹽層及有機層的有機黏土組成物,其 中該交替無機矽酸鹽層相對於用以衍生聚合物-有機黏土 複合材料組成物之矽酸鹽層的有機黏土組成物係高度分 散。 於一具體實施態樣中,本發明所提供之聚合物-有機 黏土複合材料組成物係包含無機矽酸鹽層,其係自選自高 嶺土、地開石、珍珠陶土、埃洛石、葉蛇紋石、溫石棉、 葉蠟石、蒙脫石、貝得石、綠脫石、巷石、辟蒙脫石、砂 鎂石、水輝石、四矽烷基雲母、鈉帶雲母、白雲母、珍珠 雲母、滑石、蛭石、金雲母、綠脆雲母、綠泥石及其組合 之無機黏土衍生。於一具體實施態樣中,該無機黏土係選 轉化成有機黏土組成物且該中間有機黏土組成物隨後用於 製備聚合物-有機黏土複合材料組成物。於一具體實施態 樣中,用於製備聚合物-有機黏土複合材料組成物之有機 黏土組成物之特徵爲層間距離係約5至約1 0 0埃。雖然實 質量之所使用有機黏土組成物可於聚合物-有機黏土複合 -52- 200900452 材料組成物中高度剝離’但至少一部分所使用之有機黏土 組成物的層間距離保持於5至約1 〇〇埃範圍內。 於一具體實施態樣中,本發明提供一種包含本發明所 提供之聚合物-有機黏土複合材料組成物的物件。於一具 體實施態樣中’該物件係爲薄膜。特定具體實施態樣中, 該物件係爲擠塑膜。另一特定具體實施態樣中,該物件係 爲溶劑鑄膜。擠塑膜可使用本發明所述之技術製備。包含 本發明聚合物-有機黏土複合材料組成物之溶劑鑄膜可藉 技術界公認方法製備。 特定具體實施態樣中,本發明提供一種溶劑鑄膜,其 包含具有二酐組份及二胺組份且玻璃轉化溫度(Tg)介於約 180 °C與450 °C之間的聚醚醯亞胺,且其中該膜具有:a) 低於70 ppm/°C之CTE; b)介於約Ο.ίμιη與250μιη之間 的厚度;及c)含有低於5重量%殘留溶劑。 於一具體實施態樣中,本發明提供一種聚合物-有機 黏土複合材料組成物,其包含聚合物樹脂,此樹脂係爲具 有二酐組份及二胺組份之聚醚醯亞胺。此表示該聚醚醯亞 胺係包含自至少一種二酐及至少一種二胺衍生之結構單 元。具有二酐組份及二胺組份與所需之Tg的聚醚醯亞可 藉由一或多種二胺與一或多種二酐於縮聚條件下(例如於 經裝置以移除反應水之反應容器中回流之鄰二氯苯於觸媒 膦酸苯酯鈉(SPP)存在下)進行反應而製備。 適當之二酐包括: 2,2-雙[4-(3,4-二羧基苯氧基)苯基]丙烷二酐; -53- 200900452 4,4'-雙(3,4-二羧基苯氧基)二苯基醚二酐; 4,4'-雙(3,4 -二羧基苯氧基)二苯硫醚二酐; 4,4'-雙(3,4-二羧基苯氧基)二苯基甲酮二酐; 4,4’-雙(3,4-二羧基苯氧基)二苯基硼二酐; 2.2- 雙[4-(2,3_二羧基苯氧基)苯基]丙烷二酐; 4,4'-雙(2,3-二羧基苯氧基)二苯基醚二酐; 4,4'-雙(2,3-二羧基苯氧基)二苯硫醚二酐; 4,4'-雙(2,3-二羧基苯氧基)二苯基甲酮二酐; 4,4'-雙(2,3-二羧基苯氧基)二苯基颯二酐; 4-(2,3-二羧基苯氧基)-4'-(3,4-二羧基苯氧基)二苯基- 2,2-丙烷二酐;4-(2,3-二羧基苯氧基)-4'-(3,4-二羧基苯氧 基)二苯基醚二酐; 4-(2,3-二羧基苯氧基)-4^(3,4-二羧基苯氧基)二苯硫 醚二酐; 4-(2,3-二羧基苯氧基)-4'-(3,4-二羧基苯氧基)二苯基 甲酮二酐; 4-(2,3-二羧基苯氧基)-4'-(3,4-二羧基苯氧基)二苯基 颯二酐; 1.3- 雙(2,3-二羧基苯氧基)苯二酐; 1,4-雙(2,3-二羧基苯氧基)苯二酐; 1.3- 雙(3,4_二羧基苯氧基)苯二酐; 1.4- 雙(3,4_二羧基苯氧基)苯二酐; 環丁烷四甲酸二酐; 環戊烷四甲酸二酐; -54 200900452 環己烷-1,2,5,6-四甲酸二酐; 2.3.5- 三羧基環戊基乙酸二酐; 5-(2,5-二合氧基四氫糠醛)-3-甲基-3-環己烯-1,2-二甲 酸二酐; 1,3, 3a,5-二合氧基-3-呋喃基)-萘并[1,2,-c]-呋喃-1,3- 二酮; 3.5.6- 三羧基原冰片烷-2-乙酸二酐; 2,3,4,5-四氫呋喃四甲酸二酐; 3,3',4,4'-二苯基四甲酸二酐; 3,3',4,4'-二苯基甲酮四甲酸二酐; 萘二甲酸二酐諸如(2,3,6,7-萘二甲酸二酐等); 3,3',4,4’-聯苯磺酸四甲酸二酐; 3,3',4,4’-聯苯基醚四甲酸二酐; 3,3',4,4’-二甲基二苯基矽烷四甲酸二酐; 4,41-雙(3,4-二羧基苯氧基)二苯硫醚二酐; 4,4'-雙(3,4-二羧基苯氧基)二苯砸二酐; 4,4'-雙(3,4-二羧基苯氧基)二苯基丙烷二酐; 3,3’,4,4'-全氟吡啶二苯二甲酸二酐; 3,3\4,4'-聯苯基四甲酸二酐; 雙(苯二甲酸)苯基沙啡化氧二酐(bis(phthalic) phenylsulphine oxide dianhydride); 對-伸苯基-雙(三苯基苯二甲酸)二酐; 間-伸苯基-雙(三苯基苯二甲酸)二酐; 雙(三苯基苯二甲酸)-4,4'-二苯基醚二酐; -55- 200900452 雙(三苯基苯二甲酸)-4,4’-二苯基甲烷二酐; 2,2’-雙-(3,4-二羧基苯基)六氟-丙烷二酐; 4,4’-氧基二苯二甲酸酐; 苯四甲酸二酐; 3,3’,4,4’-二苯基砸四甲酸二酐; 4’,4’-雙酚A二酐; 氫醌二苯二甲酸酐; 乙二醇雙苯偏三酸酐; 6,6’-雙(3,4-二羧基苯氧基)-2,2’,3,3'-四氫-3,3,3',3’-四甲基-1,1'-螺聯[l.h-茚]二酐; 7,7’-雙(3,4-二羧基苯氧基)-3,3',4,4'-四氫-4,4,4’,4'-四甲基-2,2'-螺聯[2h-l-苯并哌喃]二酐; 1,1’-雙[1-(3,4-二羧基苯氧基)-2-甲基-4-苯基]環己烷 二酐; 3.3’,4,4’-二苯基颯四甲酸二酐; 3.3’,4,4’-二苯硫醚四甲酸二酐; 3.3’,4,4’-二苯基亞楓四甲酸二酐; 3,4’-氧基二苯二甲酸酐; 3,3’-氧基二苯二甲酸酐; 3,3’-二苯基甲酮四甲酸二酐; 4,4'-羰基二苯二甲酸酐; 3.3’,4,4’-二苯基甲烷四甲酸二酐; 2.2- 雙(4-(3,3-二羧基苯基)丙烷二酐; 2.2- 雙(4-(3,3-二羧基苯基)六氟丙烷二酐; -56- 200900452 (3,3’,4,4’-二苯基)苯基膦四甲酸二酐; (3,3’,4,4’-二苯基)苯基膦氧化物四甲酸二酐; 2,2’-二氯-3,3’,4,4’-聯苯基四甲酸二酐; 2,2’-二甲基-3,3’,4,4’-聯苯基四甲酸二酐; 2,2’-二氰基-3,3’,4,4’-聯苯基四甲酸二酐; 2,2’-二溴-3,3’,4,4’-聯苯基四甲酸二酐; 2,2’-二碘-3,3’,4,4’-聯苯基四甲酸二酐; 2,2二-三氟甲基- 3,3’,4,4’-聯苯基四甲酸二酐; 2,2’-雙(1-甲基-4-苯基)-3,3’,4,4’-聯苯基四甲酸二 酐; 2,2’-雙(1_三氟甲基-2-苯基)-3,3’,4,4’-聯苯基四甲酸 二酐; 2,2’-雙(1-三氟甲基-3-苯基)-3, 3’,4,4’-聯苯基四甲酸 二酐; 2,2’-雙(1-三氟甲基-4;苯基)-3,3’,4,4’-聯苯基四甲酸 二酐; 2,2’-雙(1-苯基_4_苯基)-3,3’,4,4’-聯苯基四甲酸二 酐; 4,4’-雙酚A二酐; 5,5'-[1,4-伸苯基雙(氧基)]雙[1,3-異苯并呋喃二酮]; 3,3’,4,4’-二苯基亞砸四甲酸二酐; 4,4'-羰基二苯二甲酸酐; 3,3’,4,4’-二苯基甲烷四甲酸二酐; 2,2’-雙(1,3-三氟甲基-4-苯基)-3,3’,4,4’-聯苯基四甲 -57- 200900452 酸二酐;其異構物;及其組合。 適當之二胺包括:伸乙基二胺;伸丙二胺;三亞甲基 二胺;二伸乙基三胺;三伸乙基四胺;六亞甲基二胺;七 亞甲基二胺;八亞甲基二胺;九亞甲基二胺;十亞甲基二 胺;1,1 2 -十二烷二胺;1,1 8 -十八烷二胺;3 -甲基七亞甲 基二胺;4,4-二甲基七亞甲基二胺;4-甲基九亞甲基二 胺;5 -甲基九亞甲基二胺;2,5 -二甲基六亞甲基二胺; 2,5-二甲基七亞甲基二胺;2、2-二甲基伸丙二胺;N-甲 基-雙(3-胺基丙基)胺;3-甲氧基六亞甲基二胺;1,2-雙(3-胺基丙氧基)乙烷;雙(3-胺基丙基)硫醚;1,4-環己烷二 胺;雙-(4-胺基環己基)甲烷;間-苯二胺;對-苯二胺; 2,4-二胺基甲苯;2,6-二胺基甲苯;間-苯二甲基胺;對-苯—甲基胺;2 -甲基-4,6 - __乙基-1,3 -伸本基-一胺;5 -甲 基-4,6-二乙基-1,3-伸苯基-二胺;聯苯胺;3,3’-二甲基聯 苯胺;3,3’-二甲氧基聯苯胺;1,5-二胺基萘;雙(4-胺基 苯基)甲烷;雙(2-氯-4-胺基-3,5-二乙基苯基)甲烷;雙(4-胺基苯基)丙烷;2,4-雙(b_胺基-第三丁基)甲苯;雙(對-b-胺基-第三丁基苯基)醚;雙(對-b-甲基-鄰-胺基苯基)苯、 雙(對-b-甲基-鄰-胺基戊基)苯、1、3-二胺基-4-異丙基 苯、雙(4-胺基苯基)硫醚,雙(4-胺基苯基)碾、雙(4-胺基 苯基)醚及1,3-雙(3-胺基丙基)四甲基二矽氧烷; 4,4’-二胺基二苯基丙烷;4,4'-二胺基二苯基甲烷 (4,4'_亞甲基二苯胺); 4,4'-二胺基二苯硫醚;4,4'-二胺基二苯基楓;3,3'-二 -58- 200900452 胺基二苯基硼;4,4'-二胺基二苯硫醚;3,3、二胺基二苯硫 醚;4,4·-二胺基二苯基醚(4,4'-氧基二苯胺);1,5-二胺基 萘;3,3'二甲基聯苯胺;3-甲基七亞甲基二胺;4,4-二甲 基七亞甲基二胺; 2,1 1-十二烷二胺;八亞甲基二胺;雙(3-胺基丙基)四 甲基二矽氧烷; 雙(4-胺基丁基)四甲基二矽氧烷:雙(對-胺基-第三丁 基苯基)醚;雙(對-甲基-鄰-胺基苯基)苯;雙(對-甲基-鄰-胺基戊基)苯;2,2',3,3’-四氫-3,3,3',3’-四甲基螺聯 [1H-茚]-6,6·-二胺;3,3',4,4'-四氫-4,4,4’,4'-四甲基- 2,2,-螺聯[2H-l-苯并哌喃]-7,7’-二胺;l,l’-雙[l-胺基-2-甲基-4-苯基]環己烷;其異構物;及其組合。 本發明所提供之聚合物-有機黏土複合材料組成物包 含有機黏土組成物。於一具體實施態樣中,所使用之有機 黏土組成物係爲本發明所提供之有機黏土組成物。因此, 於一具體實施態樣中,該聚合物-有機黏土複合材料組成 物係包含至少一種有機黏土組成物,其包含選自具有結構 X之有機鐵陽離子、具有結構XXV之吡啶鑰陽離子、具 有結構XXVI之吡啶鑰陽離子及具有結構XXXIII之含苯 酮有機鍈陽離子的四級有機陽離子。 因此,於一具體實施態樣中,本發明提供一種聚合 物-有機黏土複合材料組成物(a)聚合物樹脂;及(b)包含交 替之無機矽酸鹽層及有機層的有機黏土組成物,該有機層 包含具有結構X之四級鱗陽離子。另一具體實施態樣 -59- 200900452 中,本發明提供一種聚合物-有機黏土複合材料組成物(a) 聚合物樹脂;及(b)包含交替之無機矽酸鹽層及有機層的 有機黏土組成物,該有機層包含具有結構XI之四級鐵陽 離子。再另一具體實施態樣中,本發明提供一種聚合物-有機黏土複合材料組成物(a)聚合物樹脂;及(b)包含交替 之無機矽酸鹽層及有機層的有機黏土組成物’該有機層包 含具有結構XII之四級錢陽離子。 於一具體實施態樣中,本發明提供一種包含聚合物-有機黏土複合材料組成物之物件,該組成物係包含(a)聚 合物樹脂;及(b)包含交替之無機矽酸鹽層及有機層的有 機黏土組成物,該有機層包含具有結構X之四級錢陽離 子。XXXVIII The polymeric quaternary quaternary cation having structure XXXVII is illustrated by the cationic component of the polymeric organic squara salt disclosed in Table V of the present invention. In one embodiment, the present invention provides a polymer-organic clay composite composition comprising (a) a polymer resin and (b) an organic clay composition comprising alternating inorganic silicate layers and an organic layer Wherein the organic layer comprises a quaternary organic cation. In one embodiment, the polymer resin comprises an amorphous thermoplastic polymer. In another embodiment, the polymer resin comprises a crystalline thermoplastic polymer. In another embodiment, the polymer resin -50-200900452 comprises an amorphous thermoplastic polymer and a crystalline thermoplastic polymer. Examples of amorphous thermoplastic polymers are PPSU (polyphenylene fluorene), PEI (polyether sulfimine), PES (polyether oxime), PC (polycarbonate), PP oxime (polyphenylene ether), PMMA ( Polymethyl methacrylate), ABS, (acrylonitrile butadiene styrene) and PS (polystyrene). Examples of crystalline thermoplastic resins are PFA (perfluoroalkoxy alkane), MF A (copolymer of tetrafluoroethylene and perfluorinated vinyl ether), FEP (fluorinated ethylene propylene polymer), PPS (polyphenylene sulfide) ), PEK (polyether ketone), PEEK (polyether-ether ketone), ECTFE (ethylene chlorotrifluoroethylene), PVDF (polyvinylidene fluoride), PTFE (polytetrafluoroethylene), PET (polyphenylene terephthalate) Ethylene formate), POM (polyacetal), PA (polyamide), UHMW-PE (ultra high molecular weight polyethylene), PP (polypropylene), PE (polyethylene), HDPE (high density polyethylene) , LDPE (Low Density Polyethylene) and advanced engineering resins such as PBI (polybenzimidazole) and PAI (polyamido-quinone imine), polyphenylene, polybenzoxazole, polybenzothiazole and their blends Compounds and copolymers. In one embodiment, the polymer resin is selected from the group consisting of polyetherimine, polyamine, polyester, polyarylene sulfide, polyarylene ether, polyether oxime, polyether ketone, polyether ether ketone, Polyphenylene, polycarbonate, and combinations comprising at least one of the foregoing polymers. In a particular embodiment, the polymeric resin comprises a polyetherimide resin, such as ULTEM, available from GE Plastics' In another specific embodiment, the polymeric resin comprises a polyphenylene resin, such as PRIMOSPIRE, available from Solvay, Inc. In another specific embodiment, the polymeric resin comprises a polyether oxime, such as RA DEL A, available from Solvay, Inc. In still another specific embodiment, the polymer resin comprises a polyether ketone. -51 - 200900452 The organic clay composition present in the polymer-organic clay composite composition is preferably highly exfoliated, indicating that the distance between the inorganic tellurite layers is greater than the same organic clay composition in the intrusion polymer - organic The polymer matrix of the clay composite composition is preceded by the distance between the corresponding silicate layers. The organic clay composition provided by the present invention is designed to promote the relatively smooth separation of the tantalate layer because shear forces are applied to the organic clay composition in the presence of a polymer resin or solvent. Therefore, in one embodiment, the polymer-organic clay composite composition provided by the present invention comprises an organic clay composition comprising alternating inorganic silicate layers and an organic layer, wherein the alternating inorganic cerium salt The layer is highly dispersed relative to the organic clay composition used to derivatize the silicate layer of the polymer-organic clay composite composition. In a specific embodiment, the polymer-organic clay composite composition provided by the present invention comprises an inorganic tantalate layer selected from the group consisting of kaolin, dickite, pearlite, halloysite, and serpentine. , chrysotile, pyrophyllite, montmorillonite, beidellite, nontronite, alley stone, montmorillonite, attapulgite, hectorite, tetradecyl mica, sodium band mica, muscovite, pearl mica, Inorganic clay derived from talc, vermiculite, phlogopite, green fragile mica, chlorite and combinations thereof. In one embodiment, the inorganic clay is selectively converted to an organic clay composition and the intermediate organic clay composition is subsequently used to prepare a polymer-organic clay composite composition. In one embodiment, the organic clay composition used to prepare the polymer-organic clay composite composition is characterized by an interlayer distance of from about 5 to about 100 angstroms. Although the organic clay composition used in the actual mass can be highly stripped in the polymer-organic clay composite-52-200900452 material composition, the interlayer distance of at least a portion of the organic clay composition used is maintained at 5 to about 1 〇〇. Within the range of ang. In one embodiment, the invention provides an article comprising a polymer-organic clay composite composition provided by the invention. In a particular embodiment, the article is a film. In a particular embodiment, the article is an extruded film. In another specific embodiment, the article is a solvent cast film. Extruded films can be made using the techniques described herein. Solvent cast films comprising the polymer-organic clay composite compositions of the present invention can be prepared by art recognized methods. In a specific embodiment, the present invention provides a solvent cast film comprising a polyether oxime having a dianhydride component and a diamine component and having a glass transition temperature (Tg) of between about 180 ° C and 450 ° C. An imine, and wherein the film has: a) a CTE of less than 70 ppm/°C; b) a thickness between about ί. ίμιη and 250 μηη; and c) a residual solvent of less than 5% by weight. In one embodiment, the present invention provides a polymer-organic clay composite composition comprising a polymer resin which is a polyether quinone imine having a dianhydride component and a diamine component. This means that the polyether oximine comprises a structural unit derived from at least one dianhydride and at least one diamine. The polyether oxime having a dianhydride component and a diamine component and a desired Tg can be subjected to polycondensation conditions by one or more diamines and one or more dianhydrides (for example, by means of a device to remove reaction water) The refluxing ortho-dichlorobenzene in the vessel is prepared by reacting in the presence of sodium phenylphosphonate (SPP). Suitable dianhydrides include: 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride; -53- 200900452 4,4'-bis(3,4-dicarboxybenzene Oxy)diphenyl ether dianhydride; 4,4'-bis(3,4-dicarboxyphenoxy)diphenyl sulfide dianhydride; 4,4'-bis(3,4-dicarboxyphenoxy Diphenyl ketone dianhydride; 4,4'-bis(3,4-dicarboxyphenoxy)diphenylborane dianhydride; 2.2-bis[4-(2,3-dicarboxyphenoxy) Phenyl]propane dianhydride; 4,4'-bis(2,3-dicarboxyphenoxy)diphenyl ether dianhydride; 4,4'-bis(2,3-dicarboxyphenoxy)diphenyl Thioether dianhydride; 4,4'-bis(2,3-dicarboxyphenoxy)diphenyl ketone dianhydride; 4,4'-bis(2,3-dicarboxyphenoxy)diphenyl Terpene anhydride; 4-(2,3-dicarboxyphenoxy)-4'-(3,4-dicarboxyphenoxy)diphenyl-2,2-propane dianhydride; 4-(2,3 -dicarboxyphenoxy)-4'-(3,4-dicarboxyphenoxy)diphenyl ether dianhydride; 4-(2,3-dicarboxyphenoxy)-4^(3,4- Dicarboxyphenoxy)diphenyl sulfide dianhydride; 4-(2,3-dicarboxyphenoxy)-4'-(3,4-dicarboxyphenoxy)diphenyl ketone dianhydride; -(2,3-dicarboxyphenoxy)-4'-( 3,4-dicarboxyphenoxy)diphenylphosphonium dianhydride; 1.3-bis(2,3-dicarboxyphenoxy)phthalic anhydride; 1,4-bis(2,3-dicarboxyphenoxy) Benzene phthalic anhydride; 1.3-bis(3,4-dicarboxyphenoxy)phthalic anhydride; 1.4-bis(3,4-dicarboxyphenoxy)phthalic anhydride; cyclobutane tetracarboxylic dianhydride; Pentane tetracarboxylic dianhydride; -54 200900452 cyclohexane-1,2,5,6-tetracarboxylic dianhydride; 2.3.5-tricarboxycyclopentyl acetic acid dianhydride; 5-(2,5-dioxygen Tetrahydrofurfural)-3-methyl-3-cyclohexene-1,2-dicarboxylic acid dianhydride; 1,3,3a,5-dioxy-3-furanyl)-naphtho[1, 2,-c]-furan-1,3-dione; 3.5.6- tricarboxy-norbornane-2-acetic acid dianhydride; 2,3,4,5-tetrahydrofuran tetracarboxylic dianhydride; 3,3', 4,4'-diphenyltetracarboxylic dianhydride; 3,3',4,4'-diphenyl ketone tetracarboxylic dianhydride; naphthalene dicarboxylic acid dianhydride such as (2,3,6,7-naphthalene Formic acid dianhydride, etc.); 3,3',4,4'-diphenylsulfonic acid tetracarboxylic dianhydride; 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride; 3,3',4 , 4'-dimethyldiphenyldecane tetracarboxylic dianhydride; 4,41-bis(3,4-dicarboxyphenoxy)diphenyl sulfide dianhydride; 4,4'-bis (3,4- Carboxyphenoxy)diphenyl phthalic anhydride; 4,4'-bis(3,4-dicarboxyphenoxy)diphenylpropane dianhydride; 3,3',4,4'-perfluoropyridinediphenyl Dicarboxylic acid dianhydride; 3,3\4,4'-biphenyltetracarboxylic dianhydride; bis(phthalic)phenylsulphine oxide dianhydride; Base-bis(triphenylphthalic acid) dianhydride; m-phenylene-bis(triphenylphthalic acid) dianhydride; bis(triphenylphthalic acid)-4,4'-diphenyl Ether dianhydride; -55- 200900452 bis(triphenylphthalic acid)-4,4'-diphenylmethane dianhydride; 2,2'-bis-(3,4-dicarboxyphenyl)hexafluoro- Propane dianhydride; 4,4'-oxydiphthalic anhydride; pyromellitic dianhydride; 3,3',4,4'-diphenylphosphonium tetracarboxylic dianhydride; 4',4'-bisphenol A dianhydride; hydroquinone diphthalic anhydride; ethylene glycol diphenyl trimellitic anhydride; 6,6'-bis(3,4-dicarboxyphenoxy)-2,2',3,3'-four Hydrogen-3,3,3',3'-tetramethyl-1,1'-spiro[lh-indole] dianhydride; 7,7'-bis(3,4-dicarboxyphenoxy)-3 ,3',4,4'-tetrahydro-4,4,4',4'-tetramethyl-2,2'-spiro[2h-l-benzophenone Di-anhydride; 1,1'-bis[1-(3,4-dicarboxyphenoxy)-2-methyl-4-phenyl]cyclohexane dianhydride; 3.3',4,4'- Diphenylphosphonium tetracarboxylic dianhydride; 3.3',4,4'-diphenyl sulfide tetracarboxylic dianhydride; 3.3',4,4'-diphenyl sulfoxide tetracarboxylic dianhydride; 3,4'-oxygen Diphthalic anhydride; 3,3'-oxydiphthalic anhydride; 3,3'-diphenylmethanone tetracarboxylic dianhydride; 4,4'-carbonyldiphthalic anhydride; 3.3', 4,4'-diphenylmethanetetracarboxylic dianhydride; 2.2-bis(4-(3,3-dicarboxyphenyl)propane dianhydride; 2.2-bis(4-(3,3-dicarboxyphenyl) Hexafluoropropane dianhydride; -56- 200900452 (3,3',4,4'-diphenyl)phenylphosphine tetracarboxylic dianhydride; (3,3',4,4'-diphenyl)phenyl Phosphonium oxide tetracarboxylic dianhydride; 2,2'-dichloro-3,3',4,4'-biphenyltetracarboxylic dianhydride; 2,2'-dimethyl-3,3',4, 4'-biphenyltetracarboxylic dianhydride; 2,2'-dicyano-3,3',4,4'-biphenyltetracarboxylic dianhydride; 2,2'-dibromo-3,3' , 4,4'-biphenyltetracarboxylic dianhydride; 2,2'-diiodo-3,3',4,4'-biphenyltetracarboxylic dianhydride; 2,2 di-trifluoromethyl- 3,3 , 4,4'-biphenyltetracarboxylic dianhydride; 2,2'-bis(1-methyl-4-phenyl)-3,3',4,4'-biphenyltetracarboxylic dianhydride; 2,2'-bis(1_trifluoromethyl-2-phenyl)-3,3',4,4'-biphenyltetracarboxylic dianhydride; 2,2'-bis(1-trifluoromethyl) 3-phenyl)-3,3',4,4'-biphenyltetracarboxylic dianhydride; 2,2'-bis(1-trifluoromethyl-4;phenyl)-3,3' , 4,4'-biphenyltetracarboxylic dianhydride; 2,2'-bis(1-phenyl-4-phenyl)-3,3',4,4'-biphenyltetracarboxylic dianhydride; 4,4'-bisphenol A dianhydride; 5,5'-[1,4-phenylenebis(oxy)]bis[1,3-isobenzofuranedione]; 3,3',4 , 4'-diphenylarylenetetracarboxylic dianhydride; 4,4'-carbonyldiphthalic anhydride; 3,3',4,4'-diphenylmethanetetracarboxylic dianhydride; 2,2'- Bis(1,3-trifluoromethyl-4-phenyl)-3,3',4,4'-biphenyltetramethyl-57- 200900452 acid dianhydride; isomers thereof; and combinations thereof. Suitable diamines include: ethylidene diamine; propylenediamine; trimethylenediamine; diethyltriamine; triethylamine; hexamethylenediamine; heptamethylenediamine ; octamethylenediamine; nonamethylenediamine; decamethylene diamine; 1,1 2 -dodecanediamine; 1,18-octadecanediamine; 3-methylhepta Methyldiamine; 4,4-dimethyl heptamethylenediamine; 4-methylhexamethylenediamine; 5-methylhexamethylenediamine; 2,5-dimethylhexaa Methyldiamine; 2,5-dimethyl heptamethylenediamine; 2, 2-dimethylexylenediamine; N-methyl-bis(3-aminopropyl)amine; 3-methyl Oxyhexamethylenediamine; 1,2-bis(3-aminopropoxy)ethane; bis(3-aminopropyl) sulfide; 1,4-cyclohexanediamine; (4-Aminocyclohexyl)methane; m-phenylenediamine; p-phenylenediamine; 2,4-diaminotoluene; 2,6-diaminotoluene; m-phenyldimethylamine; Benzene-methylamine; 2-methyl-4,6--_ethyl-1,3-extension-based-monoamine; 5-methyl-4,6-diethyl-1,3-benzene -diamine; benzidine; 3,3'-dimethylbenzidine; 3,3'-dimethoxybenzidine; 1,5-diaminonaphthalene; bis(4-aminophenyl)methane; bis(2-chloro-4-amino-3,5-diethylphenyl)methane; bis(4-aminobenzene) Propane; 2,4-bis(b-amino-t-butyl)toluene; bis(p-b-amino-t-butylphenyl)ether; bis(p-b-methyl-o- -aminophenyl)benzene, bis(p-b-methyl-o-aminopentyl)benzene, 1, 3-diamino-4-isopropylbenzene, bis(4-aminophenyl) Thioether, bis(4-aminophenyl) milled, bis(4-aminophenyl)ether and 1,3-bis(3-aminopropyl)tetramethyldioxane; 4,4' -diaminodiphenylpropane; 4,4'-diaminodiphenylmethane (4,4'-methylenediphenylamine); 4,4'-diaminodiphenyl sulfide; 4,4 '-Diaminodiphenyl maple; 3,3'-di-58- 200900452 Aminodiphenylboron; 4,4'-diaminodiphenyl sulfide; 3,3,diaminodiphenylsulfide Ether; 4,4·-diaminodiphenyl ether (4,4'-oxydiphenylamine); 1,5-diaminonaphthalene; 3,3'dimethylbenzidine; 3-methyl-7 Methylene diamine; 4,4-dimethyl heptamethylenediamine; 2,1 1-dodecanediamine; octamethylenediamine; bis(3-aminopropyl)tetramethyl two Oxane; bis(4-aminobutyl)tetramethyldioxane: bis(p-amino-t-butylphenyl)ether; bis(p-methyl-o-aminophenyl) Benzene; bis(p-methyl-o-aminopentyl)benzene; 2,2',3,3'-tetrahydro-3,3,3',3'-tetramethylspiro[1H-茚]-6,6·-diamine; 3,3',4,4'-tetrahydro-4,4,4',4'-tetramethyl-2,2,-spiro[2H-l-benzene And piper]-7,7'-diamine; l,l'-bis[l-amino-2-methyl-4-phenyl]cyclohexane; isomers thereof; and combinations thereof. The polymer-organic clay composite composition provided by the present invention comprises an organic clay composition. In one embodiment, the organic clay composition used is the organic clay composition provided by the present invention. Therefore, in a specific embodiment, the polymer-organic clay composite composition comprises at least one organic clay composition comprising an organic iron cation having a structure X, a pyridyl cation having a structure XXV, having a pyridyl cation of structure XXVI and a quaternary organic cation having a benzophenone organophosphonium cation of structure XXXIII. Therefore, in one embodiment, the present invention provides a polymer-organic clay composite composition (a) a polymer resin; and (b) an organic clay composition comprising alternating inorganic silicate layers and an organic layer The organic layer comprises a quaternary cation having a structure X. In another embodiment -59-200900452, the present invention provides a polymer-organic clay composite composition (a) a polymer resin; and (b) an organic clay comprising alternating inorganic silicate layers and an organic layer A composition comprising a quaternary iron cation having structure XI. In still another embodiment, the present invention provides a polymer-organic clay composite composition (a) a polymer resin; and (b) an organic clay composition comprising alternating inorganic citrate layers and an organic layer' The organic layer comprises a quaternary cation having structure XII. In one embodiment, the present invention provides an article comprising a polymer-organic clay composite composition comprising (a) a polymer resin; and (b) comprising an alternating inorganic bismuth layer and An organic clay composition of an organic layer comprising a quaternary cation having structure X.

另一具體實施態樣中,本發明提供一種用以製備聚合 物-有機黏土複合材料組成物之方法,該方法係包含於熔 融混合條件下使聚合物樹脂與包含交替之無機矽酸鹽層及 有機層的有機黏土組成物接觸,該有機層包含具有結構X 之四級鱗陽離子。 於一具體實施態樣中,本發明提供一種聚合物-有機 黏土複合材料組成物(a)聚合物樹脂;及(b)包含交替之無 機矽酸鹽層及有機層的有機黏土組成物,該有機層包含具 有結構XXV之吡啶鎗陽離子。另一具體實施態樣中,本 發明提供一種聚合物-有機黏土複合材料組成物(a)聚合物 樹脂;及(b)包含交替之無機矽酸鹽層及有機層的有機黏 土組成物,該有機層包含具有結構XXVI之吡啶鑰陽離 -60- 200900452 子。再另一具體實施態樣中,本發明提供一種聚合物-有 機黏土複合材料組成物(a)聚合物樹脂;及(b)包含交替之 無機矽酸鹽層及有機層的有機黏土組成物,該有機層包含 具有結構XXVII之吡啶鑰陽離子。再另一具體實施態樣 中,本發明提供一種聚合物-有機黏土複合材料組成物(a) 聚合物樹脂;及(b)包含交替之無機矽酸鹽層及有機層的 有機黏土組成物,該有機層包含具有結構XXVIII之吡啶 鐵陽離子。 於一具體實施態樣中,本發明提供一種包含聚合物-有機黏土複合材料組成物之物件,該組成物係包含(a)聚 合物樹脂;及(b)包含交替之無機矽酸鹽層及有機層的有 機黏土組成物,該有機層包含具有結構XXV之吡啶鎗陽 離子。另一具體實施態樣中,本發明提供一種包含聚合 物-有機黏土複合材料組成物之物件,該組成物係包含(a) 聚合物樹脂;及(b)包含交替之無機矽酸鹽層及有機層的 有機黏土組成物,該有機層包含具有結構XXVI之吡啶鑰 陽離子。 另一具體實施態樣中,本發明提供一種用以製備聚合 物-有機黏土複合材料組成物之方法,該方法係包含於熔 融混合條件下使聚合物樹脂與包含交替之無機矽酸鹽層及 有機層的有機黏土組成物接觸,該有機層包含具有結構 XXV之吡啶鑰陽離子。另一具體實施態樣中,本發明提 供一種用以製備聚合物-有機黏土複合材料組成物之方 法,該方法係包含於熔融混合條件下使聚合物樹脂與包含 -61 - 200900452 交替之無機矽酸鹽層及有機層的有機黏土組成物接觸,該 有機層包含具有結構XXVI之吡啶鑰陽離子。 因此,於一具體實施態樣中,本發明提供一種聚合 物-有機黏土複合材料組成物(a)聚合物樹脂;及(b)包含交 替之無機矽酸鹽層及有機層的有機黏土組成物,該有機層 包含具有結構XXXIII之四級錢陽離子。另一具體實施態 樣中,本發明提供一種聚合物-有機黏土複合材料組成物 (a)聚合物樹脂;及(b)包含交替之無機矽酸鹽層及有機層 的有機黏土組成物,該有機層包含具有結構XXXIV之四 級錢陽離子。再另一具體實施態樣中,本發明提供一種聚 合物-有機黏土複合材料組成物(a)聚合物樹脂;及(b)包含 交替之無機矽酸鹽層及有機層的有機黏土組成物,該有機 層包含具有結構xxxv之四級鱗陽離子。 於一具體實施態樣中,本發明提供一種包含聚合物-有機黏土複合材料組成物之物件,該組成物係包含(a)聚 合物樹脂;及(b)包含交替之無機矽酸鹽層及有機層的有 機黏土組成物,該有機層包含具有結構XXXIII之四級鱗 陽離子。 另一具體實施態樣中,本發明提供一種用以製備聚合 物-有機黏土複合材料組成物之方法,該方法係包含於熔 融混合條件下使聚合物樹脂與包含交替之無機矽酸鹽層及 有機層的有機黏土組成物接觸,該有機層包含具有結構 XXXIII之四級錢陽離子。 -62- 200900452 製備聚合物-有機黏土複合材料組成物之熔融混合路 徑 於一具體實施態樣中,本發明提供一種用以製備聚合 物-有機黏土複合材料組成物之方法,其包含於介於約 300 °C及約450 °C範圍內之溫度下熔融混合包含交替之無 機矽酸鹽層及有機層的四級有機黏土組成物(該有機層包 含四級有機陽離子)與聚合物樹脂,以提供聚合物-有機黏 土複合材料組成物,該聚合物-有機黏土複合材料組成物 之特徵爲剝離百分比至少爲1 0百分比。四級有機黏土組 成物係爲包含四級有機陽離子(例如,具有結構X之有機 鱗陽離子)的有機黏土組成物。In another embodiment, the present invention provides a method for preparing a polymer-organic clay composite composition comprising melt-mixing conditions to polymerize a resin with an inorganic tantalate layer comprising The organic layer is contacted with an organic clay composition comprising a quaternary scale cation having structure X. In one embodiment, the present invention provides a polymer-organic clay composite composition (a) a polymer resin; and (b) an organic clay composition comprising alternating inorganic silicate layers and an organic layer, The organic layer comprises a pyridine gun cation having structure XXV. In another specific embodiment, the present invention provides a polymer-organic clay composite composition (a) a polymer resin; and (b) an organic clay composition comprising alternating inorganic silicate layers and an organic layer, The organic layer comprises pyridine cation-60-200900452 having the structure XXVI. In still another embodiment, the present invention provides a polymer-organic clay composite composition (a) a polymer resin; and (b) an organic clay composition comprising alternating inorganic silicate layers and an organic layer, The organic layer comprises a pyridyl cation having structure XXVII. In still another embodiment, the present invention provides a polymer-organic clay composite composition (a) a polymer resin; and (b) an organic clay composition comprising alternating inorganic silicate layers and an organic layer, The organic layer comprises a pyridinium iron cation having structure XXVIII. In one embodiment, the present invention provides an article comprising a polymer-organic clay composite composition comprising (a) a polymer resin; and (b) comprising an alternating inorganic bismuth layer and An organic clay composition of an organic layer comprising a pyridine gun cation having structure XXV. In another embodiment, the present invention provides an article comprising a polymer-organic clay composite composition comprising (a) a polymer resin; and (b) comprising an alternating inorganic bismuth layer and An organic clay composition of an organic layer comprising a pyridyl cation having structure XXVI. In another embodiment, the present invention provides a method for preparing a polymer-organic clay composite composition comprising melt-mixing conditions to polymerize a resin with an inorganic tantalate layer comprising The organic layer is contacted with an organic clay composition comprising a pyridyl cation having structure XXV. In another embodiment, the present invention provides a method for preparing a polymer-organic clay composite composition comprising melt-mixing conditions to polymerize a polymer resin with an inorganic hydrazine comprising -61 - 200900452 The acid salt layer is contacted with an organic clay composition of the organic layer comprising a pyridyl cation having structure XXVI. Therefore, in one embodiment, the present invention provides a polymer-organic clay composite composition (a) a polymer resin; and (b) an organic clay composition comprising alternating inorganic silicate layers and an organic layer The organic layer comprises a quaternary cation having the structure XXXIII. In another specific embodiment, the present invention provides a polymer-organic clay composite composition (a) a polymer resin; and (b) an organic clay composition comprising alternating inorganic silicate layers and an organic layer, The organic layer comprises a quaternary cation having the structure XXXIV. In still another embodiment, the present invention provides a polymer-organic clay composite composition (a) a polymer resin; and (b) an organic clay composition comprising alternating inorganic silicate layers and an organic layer, The organic layer comprises a quaternary scale cation having the structure xxxv. In one embodiment, the present invention provides an article comprising a polymer-organic clay composite composition comprising (a) a polymer resin; and (b) comprising an alternating inorganic bismuth layer and An organic clay composition of an organic layer comprising a quaternary cation having a structure of XXXIII. In another embodiment, the present invention provides a method for preparing a polymer-organic clay composite composition comprising melt-mixing conditions to polymerize a resin with an inorganic tantalate layer comprising The organic layer is contacted with an organic clay composition comprising a quaternary cation having structure XXXIII. -62- 200900452 Preparation of a Melt Mixing Path of a Polymer-Organic Clay Composite Composition In one embodiment, the present invention provides a method for preparing a polymer-organic clay composite composition, which is included Melting and mixing a four-stage organic clay composition comprising an alternating inorganic silicate layer and an organic layer (the organic layer comprising a quaternary organic cation) and a polymer resin at a temperature of about 300 ° C and a temperature in the range of about 450 ° C A polymer-organic clay composite composition is provided, the polymer-organic clay composite composition characterized by a peel percentage of at least 10%. The quaternary organic clay composition is an organic clay composition comprising a quaternary organic cation (e.g., an organic scaly cation having structure X).

對所採用之四級有機陽離子無特別限制,除了其必需 在熔融混合步驟期間有充分安定性,使有機黏土組成物可 於聚合物基質達到有效之剝離水準。若在歷程時間及強度 足以達到至少爲1 〇百分比之剝離百分比熔融混合步驟之 後仍保留多於約90百分比之四級有機陽離子,則將四級 有機陽離子視爲安定。於一具體實施態樣中,該四級有機 陽離子具有結構XXXIX R9 R8—Q R1。 ΓThe fourth-order organic cation to be used is not particularly limited except that it must have sufficient stability during the melt-mixing step to allow the organic clay composition to achieve an effective peeling level of the polymer matrix. A fourth-order organic cation is considered to be stable if more than about 90 percent of the fourth-order organic cation remains after the process time and strength sufficient to achieve a strip percentage melting mix of at least 1 〇. In one embodiment, the quaternary organic cation has the structure XXXIX R9 R8 - Q R1. Γ

R7 XXXIX 其中Q係爲氮或磷;且R7,R8 ’ R9及R1G係獨立地 爲H20脂族基團、C5-C2G環脂族基團、c2-c2Q芳族基 -63- 200900452 團或聚合物鏈。於—具體實施態樣中,具有結構XXXIX 之四級有機陽離子係爲四級鳞陽離子,例如四苯基錢陽離 子,TPP。另一具體實施態樣中,具有結構XXXIX之四 級有機陽離子係爲具有結構X之四級銹陽離子。再另一 具體實施態樣中,具有結構XXXIX之四級有機陽離子係 爲具有結構XXXIII之四級鱗陽離子。 於一具體實施態樣中,具有結構XXXIX之四級有機 陽離子係爲四級銨陽離子、例如四苯基銨陽離子,TPA。 於一具體實施態樣中,該四級有機陽離子係爲具有結 構XXV之吡啶鑰陽離子。另一具體實施態樣中,該四級 有機陽離子係爲具有結構XXVI之吡啶鑰陽離子。 於一具體實施態樣中,無機矽酸鹽層係自選自以下之 無機黏土衍生:選自高嶺土、地開石、珍珠陶土、埃洛 石、葉蛇紋石、溫石棉、葉蠟石、蒙脫石、貝得石、綠脫 石、皂石、鋅蒙脫石、矽鎂石、水輝石、四矽烷基雲母、 鈉帶雲母、白雲母、珍珠雲母、滑石、蛭石、金雲母、綠 脆雲母綠泥石及其組合。一般,該無機黏土係選轉化成包 含四級有機陽離子之有機黏土組成物。部分具體實施態樣 中,有機黏土組成物可於聚合物樹脂存在下製備。適當之 有機黏土組成物包括本發明所掲示之有機黏土組成物。於 一具體實施態樣中,所使用之有機黏土組成物之特徵爲層 間距離係約5至約1 0 0埃。此情況下,至少一部分產物聚 合物-有機黏土複合材料組成物亦具有層間距離係約5至 約1 0 0埃之特徵。 -64 - 200900452 於一具體實施態樣中,藉由於約3 00°C及約45 0t之 間範圍內的溫度下熔融混合包含四級有機陽離子之四級有 機黏土組成物與聚合物樹脂而製備的聚合物-有機黏土複 合材料組成物係包含聚芳硫醚,例如聚苯硫醚(PPS)。另 —具體實施態樣中,藉由於約3 00°c及約45 0 °c之間範圍 內的溫度下熔融混合包含四級有機陽離子之四級有機黏土 組成物與聚合物樹脂而製備的聚合物-有機黏土複合材料 組成物係包含聚醚颯,例如包含自雙酚A及雙(4-氯苯基) 颯衍生之結構單元的共聚物。再另一具體實施態樣中,藉 由於約3 00°C及約450°C之間範圍內的溫度下熔融混合包 含四級有機陽離子之四級有機黏土組成物與聚合物樹脂而 製備的聚合物-有機黏土複合材料組成物係包含聚醚酮, 例如包含雙酚A及4,4’-二氯二苯基甲酮衍生之結構單元 的共聚物。 熔融混合可使用任一種熔融混合技術進行,此技術結 合有在充分剪切以達到聚合物樹脂中有機黏土組成物之剝 離百分比至少10百分比的情況下於約300°c及約450°c範 圍內之溫度下加熱有機黏土組成物及聚合物樹脂的能力。 一般,可使用擠塑機進行熔融混合。於一具體實施態樣 中,擠塑機係爲排氣雙螺桿擠塑機。另一具體實施態樣 中,擠塑機係爲排氣單螺桿往復式擠塑機。於一具體實施 態樣中,熔融混合係於捏和機中進行。於一具體實施態樣 中,熔融混合係具有充分歷程時間及強度,以使聚合物樹 脂中有機黏土組成物之剝離百分比達到至少20百分比。 -65- 200900452 再另一具體實施態樣中,熔融混合係具有充分歷程時間及 強度,以使聚合物樹脂中有機黏土組成物之剝離百分比達 到至少3 0百分比。 於一具體實施態樣中,本發明提供一種包含聚合物_ 有機黏土複合材料組成物之物件,該聚合物-有機黏土複 合材料組成物係藉由在介於約3 00t及約45(TC範圍內之 溫度於足以使聚合物樹脂中有機黏土組成物之剝離百分比 達到至少1 0百分比的剪切下熔融混合以下組份而製備: (a)包含交替之無機矽酸鹽層及有機層的四級有機黏土組 成物,該有機層係包含四級有機陽離子;與(b)聚合物樹 脂。 於一具體實施態樣中,本發明提供一種製造聚合物― 有機黏土複合材料組成物之方法,其包含熔融混合包含交 替之無機矽酸鹽層及有機層的四級有機黏土組成物與聚合 物樹脂,該有機層包含四級有機陽離子,該聚合物樹脂包 含至少一種選自以下之聚合物:聚醯胺、聚酯、聚芳硫 醚、聚芳醚、聚醚碾、聚醚酮、聚醚醚酮、聚伸苯基及聚 碳酸酯’該聚合物樹脂實質上不含聚醚醯亞胺;該熔融混 合係在介於約3 00 °C及約45 0 °C範圍內之溫度進行以提供 聚合物-有機黏土複合材料組成物,該聚合物-有機黏土複 合材料組成物之特徵爲剝離百分比至少爲1 〇百分比。當 聚合物樹脂含有以聚合物樹脂之總重計低於5重量百分比 聚醚醯亞胺時,則其實質上不含聚醚醯亞胺。含有〇重量 百分比聚醚醯亞胺之聚合物樹脂亦稱爲實質上不含聚醚醯 -66 - 200900452 亞胺。 另一具體實施態樣中’本發明提供一種包含聚合物-有機黏土複合材料組成物之物件,該聚合物-有機黏土複 合材料組成物係包含(a)包含交替之無機矽酸鹽層及有機 層的四級有機黏土組成物,該有機層係包含四級有機陽離 子;及(b)聚合物樹脂包含至少一種選自以下之聚合物: 聚醯胺、聚酯、聚芳硫醚、聚芳醚、聚醚砸、聚醚酮、聚 醚醚酮、聚伸苯基及聚碳酸酯;該聚合物樹脂實質上不含 聚醚醯亞胺;其中該聚合物-有機黏土複合材料組成物之 特徵爲剝離百分比爲至少1 〇百分比。於一具體實施態樣 中,該物件係爲薄膜。另一具體實施態樣中,該物件係爲 溶劑鑄膜,其包含具有二酐組份及二胺組份之聚醚醯亞胺 及介於約1 8 0 °C與4 5 0 °c之間的τg,且其中該膜具有:a) 低於70ppm/°C之CTE; b)介於約Ο.ίμιη與2 5 0 μιη之間的 厚度;及〇含有低於5重量%殘留溶劑。 於一具體實施態樣中,本發明提供一種製造聚合物-有機黏土複合材料組成物之方法,其包含於擠塑機中熔融 混合包含交替之無機矽酸鹽層及有機層的四級有機黏土組 成物與包含聚醚楓之聚合物樹脂,該有機層包含四級有機 陽離子,該聚合物樹脂實質上不含聚醚醯亞胺;該熔融混 合係在介於約3 00 °C及約45 0 °C範圍內之溫度進行以提供 聚合物·有機黏土複合材料組成物,該聚合物-有機黏土複 合材料組成物之特徵爲剝離百分比至少爲1 0百分比。於 一具體實施態樣中,該四級有機陽離子係具有結構X。另 -67- 200900452 一具體實施態樣中,該四級有機陽離子係具有結構 XXV。另一具體實施態樣中,該四級有機陽離子係具有結 構XXVI。再另一具體實施態樣中,該四級有機陽離子係 具有結構XXXIII。 於一具體實施態樣中,本發明提供一種製造聚合物-有機黏土複合材料組成物之方法,其包含熔融混合包含交 替之無機矽酸鹽層及有機層的四級有機黏土組成物與聚醚 醯亞胺組成物,該有機層包含四級有機陽離子;該熔融混 合係在介於約3 00 °c及約45(TC範圍內之溫度進行以提供 聚合物-有機黏土複合材料組成物,該聚合物-有機黏土複 合材料組成物之特徵爲剝離百分比至少爲1 〇百分比。於 一具體實施態樣中,該四級有機陽離子係具有結構X。另 一具體實施態樣中,該四級有機陽離子係具有結構 XXV。另一具體實施態樣中,該四級有機陽離子係具有結 構XXVI。再另一具體實施態樣中,該四級有機陽離子係 具有結構XXXIII。於一具體實施態樣中,該聚醚醯亞胺 組成物係進一步包含至少一種選自以下之聚合物:聚氯乙 烯、聚烯烴、聚酯、聚醯胺、聚楓、聚醚楓、聚苯硫醚、 聚醚酮、聚醚醚酮,ABS、聚苯乙烯、聚丁二烯、聚(丙 烯酸酯)、聚(丙烯酸烷酯)、聚丙烯腈、聚縮醛、聚碳酸 酯、聚苯醚、乙烯-乙酸乙烯酯共聚物、聚乙酸乙烯酯、 液晶聚合物、芳族聚酯、乙烯-四氟乙烯共聚物、聚氟乙 烯、聚偏二氟乙烯、聚偏二氯乙烯、聚四氟乙烯及包含至 少一種前述聚合物之組合。於一具體實施態樣中,該聚醚 -68- 200900452 醯亞胺組成物係包含聚醚颯。另一具體實施態樣中,該聚 醚醯亞胺組成物係包含聚醚酮。 於一具體實施態樣中,本發明提供一種包含聚合物-有機黏土複合材料組成物之物件(a)包含交替之無機矽酸 鹽層及有機層的四級有機黏土組成物,該有機層係包含四 級有機陽離子;及(b)聚醚醯亞胺組成物,其中該聚合物-有機黏土複合材料組成物之特徵爲剝離百分比爲至少1 〇 百分比。適當之聚醚醯亞胺組成物係包括購自 GE Plastics之ULTEM聚醚醯亞胺。 於一具體實施態樣中,本發明提供一種製造聚合物-有機黏土複合材料組成物之方法,其包含於擠塑機中熔融 混合包含交替之無機矽酸鹽層及有機層的四級有機黏土組 成物與聚醚醯亞胺組成物,該有機層包含四級有機陽離 子,該聚醚醯亞胺組成物係包含至少一種聚醚醯亞胺及至 少一種選自以下之額外聚合物:聚醯胺、聚酯、聚芳硫 醚、聚芳醚、聚醚砸、聚醚酮、聚醚醚酮、聚伸苯基及聚 碳酸酯;該熔融混合係在介於約3 0 0 °C及約4 5 0 °C範圍內 之溫度進行以提供聚合物-有機黏土複合材料組成物,該 聚合物-有機黏土複合材料組成物之特徵爲剝離百分比至 少爲1〇百分比。於一具體實施態樣中,該四級有機陽離 子係具有結構X。另一具體實施態樣中,該四級有機陽離 子係具有結構XXV。另一具體實施態樣中,該四級有機 陽離子係具有結構XXVI。再另一具體實施態樣中,該四 級有機陽離子係具有結構XXXIII。 -69- 200900452 製得聚合物-有機黏土複合材料組成物之原位聚合路 徑 於一具體實施態樣中,本發明提供用以製備聚合物-有機黏土複合材料組成物之方法,其係於有機黏土組成物 存在下使用原位聚合技術來產生聚合物樹脂。所發展之方 法呈現各種優點,尤其是有機黏土組成物與原始聚合物樹 脂之間的緊密接觸。 因此在一態樣中本發明提供一種製造聚合物-有機黏 土複合材料組成物之方法,該方法係包含(a)於縮聚條件 下使第一種單體、第二種單體、溶劑及有機黏土組成物接 觸,以提供第一聚合反應混合物,該有機黏土組成物係包 含交替之無機矽酸鹽層及有機層,其中該第一種單體及第 二種單體中之一係爲二胺且另一種係爲二酐;(b)於該第 一聚合反應混合物上進行化學計量驗證步驟;(c)視情況 添加額外之反應物於該第一聚合反應混合物以提供第二聚 合反應混合物;及(d)自該第一聚合反應混合物或第二聚 合反應混合物移除溶劑以提供第一聚合物-有機黏土複合 材料組成物,其包含聚合物組份及有機黏土組份,其中該 有機黏土組份係至少1 〇 %剝離。於一具體實施態樣中’該 聚合物組份係爲聚醚醯亞胺。 於一具體實施態樣中,該聚合係於觸媒例如膦酸苯酯 鈉(SPP)存在下進行。 於一具體實施態樣中,該第一種單體係爲二酐且該第 -70- 200900452 二種單體係爲二胺。適當之二胺及二酐係包括本發明所揭 示者,例如BPADA及間苯二胺。 適當之溶劑係包括芳族溶劑,諸如鄰二氯苯、甲苯、 二甲苯、氯苯及前述溶劑之組合。 有機黏土組成物可爲任一種本發明所揭示之有機黏土 組成物。 化學計量驗證步驟可使用任何適於精確決定第一反應 混合物中第一種單體對第二種單體之比例的分析技術。例 如第一反應混合物中第一種單體對第二種單體之比例可由 如本發明實驗部分所述地自第一反應混合物取得部分試樣 製備的薄膜之紅外線分析決定。或者,第一反應混合物中 第一種單體對第二種單體之比例可由技術界公認之技術諸 如高效液相層析(HPLC)、核磁共振光譜(NMR)及末端基滴 定決定。化學計量驗證步驟具重要性係因必須謹慎控制反 應化學計量,以達到產物聚合物-有機黏土複合材料組成 物之一或多項目標特徵。於一具體實施態樣中,化學計量 驗證步驟係包含決定胺對酐比例。 若在化學計量驗證步驟之後偵測到一種單體不足,則 可添加額外單體。或者,化學計量驗證步驟可發出需要添 加其他試劑(諸如鏈終止劑)之信號。於第一聚合反應混合 物中添加額外反應物時,視爲構成第二聚合反應混合物, 其可藉由例如加熱而進一步反應。 完成聚合反應之後,移除溶劑以提供第一聚合物-有 機黏土複合材料組成物,其包含聚合物組份及有機黏土組 -71 - 200900452 份’其中該有機黏土組份係至少1 0%剝離。溶劑移除可藉 技術界公認之技術進行,諸如蒸餾、過濾、反溶劑沉殿接 著過濾及諸如此類者。於一具體實施態樣中,自第一聚合 反應混合物或第二聚合反應混合物移除溶劑係使用脫揮發 物擠塑機、刮膜式蒸發器或其組合進行。 於一具體實施態樣中,對該第一聚合物·有機黏土複 合材料組成物進一步施以在介於約3 0 0 °c及約4 5 0 t:範圍 內之溫度熔融混合之步驟。特定情況下,該熔融混合進一 步增加聚合物-有機黏土複合材料組成物之有機黏土組份 的剝離程度。 於一具體實施態樣中,於縮聚條件下接觸係包含於高 於1 00°c之溫度加熱。備擇具體實施態樣中,於縮聚條件 下接觸係包含於低於1 001之溫度加熱。另一具體實施態 樣中,於縮聚條件下接觸係包含於溶劑及觸媒存在下在高 於1 00°c之溫度加熱。備擇具體實施態樣中,於縮聚條件 下接觸係包含於溶劑及觸媒存在下在低於1 00°C之溫度加 熱。 於一具體實施態樣中,該第一種單體係爲具有結構 XL之二酐R7 XXXIX wherein Q is nitrogen or phosphorus; and R7, R8 'R9 and R1G are independently H20 aliphatic group, C5-C2G cycloaliphatic group, c2-c2Q aromatic group-63-200900452 group or polymerization Chain of things. In a specific embodiment, the fourth-order organic cation having structure XXXIX is a quaternary scale cation such as tetraphenyl cation, TPP. In another embodiment, the fourth-order organic cation having structure XXXIX is a quaternary rust cation having structure X. In still another embodiment, the quaternary organic cation having structure XXXIX is a quaternary cation having a structure of XXXIII. In one embodiment, the quaternary organic cation having structure XXXIX is a quaternary ammonium cation, such as a tetraphenylammonium cation, TPA. In one embodiment, the quaternary organic cation is a pyridyl cation having a structure XXV. In another embodiment, the quaternary organic cation is a pyridyl cation having the structure XXVI. In one embodiment, the inorganic silicate layer is derived from an inorganic clay selected from the group consisting of kaolin, dickite, pearlite, halloysite, serpentine, chrysotile, pyrophyllite, and montmorillonite. Stone, beide stone, nontronite, saponite, zinc montmorillonite, strontite, hectorite, tetradecyl mica, sodium band mica, muscovite, pearl mica, talc, vermiculite, phlogopite, green fragile Mica chlorite and its combination. Typically, the inorganic clay is selected to be converted to an organic clay composition comprising a quaternary organic cation. In some embodiments, the organic clay composition can be prepared in the presence of a polymeric resin. Suitable organic clay compositions include the organic clay compositions of the present invention. In one embodiment, the organic clay composition used is characterized by a layer distance of from about 5 to about 100 angstroms. In this case, at least a portion of the product polymer-organic clay composite composition also has a feature that the interlayer distance is from about 5 to about 100 angstroms. -64 - 200900452 In one embodiment, the preparation is carried out by melt mixing a quaternary organic clay composition comprising a fourth-order organic cation with a polymer resin at a temperature in the range of about 300 ° C and about 45 ° The polymer-organic clay composite composition comprises a polyarylene sulfide such as polyphenylene sulfide (PPS). In another embodiment, the polymerization prepared by melt mixing a quaternary organic clay composition comprising a fourth-order organic cation with a polymer resin at a temperature ranging between about 300 ° C and about 45 ° ° C The organic-organic clay composite composition comprises a polyether oxime, such as a copolymer comprising structural units derived from bisphenol A and bis(4-chlorophenyl)anthracene. In still another embodiment, the polymerization is prepared by melt mixing a fourth-order organic clay composition comprising a fourth-order organic cation with a polymer resin at a temperature ranging between about 300 ° C and about 450 ° C. The organic-organic clay composite composition comprises a polyether ketone, such as a copolymer comprising bisphenol A and 4,4'-dichlorodiphenyl ketone derived structural units. Melt mixing can be carried out using any of the melt mixing techniques combined with a range of about 300 ° C and about 450 ° C in sufficient shear to achieve at least 10 percent peeling of the organic clay composition in the polymer resin. The ability to heat organic clay compositions and polymer resins at temperatures. Generally, melt mixing can be carried out using an extruder. In one embodiment, the extruder is an exhaust twin-screw extruder. In another embodiment, the extruder is an exhaust single screw reciprocating extruder. In one embodiment, the melt mixing is carried out in a kneader. In one embodiment, the melt blend has sufficient time and strength to achieve a percent peeling of the organic clay composition in the polymer resin of at least 20 percent. Further, in another embodiment, the molten mixed system has a sufficient history time and strength so that the percentage of peeling of the organic clay composition in the polymer resin reaches at least 30%. In one embodiment, the present invention provides an article comprising a polymer-organic clay composite composition having a composition of between about 300 volts and about 45 (TC range) The internal temperature is prepared by melt-mixing the following components under shear for a percentage of peeling of the organic clay composition in the polymer resin to at least 10%: (a) Four layers comprising alternating inorganic citrate layers and organic layers a layered organic clay composition comprising a quaternary organic cation; and (b) a polymer resin. In one embodiment, the invention provides a method of making a polymer-organic clay composite composition, And a polymer resin comprising a quaternary organic clay composition comprising an alternating inorganic silicate layer and an organic layer, the organic layer comprising a quaternary organic cation comprising at least one polymer selected from the group consisting of Indoleamine, polyester, polyarylene sulfide, polyarylene ether, polyether mill, polyether ketone, polyetheretherketone, polyphenylene and polycarbonate Free of polyether oximine; the melt mixing is carried out at a temperature in the range of about 300 ° C and about 45 ° C to provide a polymer-organic clay composite composition, the polymer-organic clay composite The material composition is characterized by a percentage of peeling of at least 1%. When the polymer resin contains less than 5 weight percent of polyetherimine based on the total weight of the polymer resin, it is substantially free of polyether quinone The polymer resin containing ruthenium by weight polyether oximine is also referred to as substantially free of polyether 醯-66 - 200900452 imine. In another embodiment, the invention provides a polymer-organic clay composite An article of material composition, the polymer-organic clay composite composition comprising (a) a four-stage organic clay composition comprising alternating inorganic silicate layers and an organic layer, the organic layer comprising a quaternary organic cation; And (b) the polymer resin comprises at least one polymer selected from the group consisting of polyamines, polyesters, polyarylene sulfides, polyarylene ethers, polyether oximes, polyether ketones, polyetheretherketones, polyphenylenes. And polycarbonate; The polymer resin is substantially free of polyetherimine; wherein the polymer-organic clay composite composition is characterized by a percentage of peeling of at least 1%. In one embodiment, the article is a film. In one embodiment, the article is a solvent cast film comprising a polyether quinone having a dianhydride component and a diamine component and between about 180 ° C and 4500 ° C. Τg, and wherein the film has: a) a CTE of less than 70 ppm/°C; b) a thickness between about ί. ίμιη and 205 μm; and 〇 contains less than 5% by weight of residual solvent. In one embodiment, the present invention provides a method of making a polymer-organic clay composite composition comprising melt-mixing a four-stage organic clay comprising alternating inorganic silicate layers and an organic layer in an extruder a composition comprising a polymer resin comprising polyether maple, the organic layer comprising a quaternary organic cation, the polymer resin being substantially free of polyether quinone; the molten mixture being at about 300 ° C and about 45 The temperature in the range of 0 °C is carried out to provide a polymer·organic clay composite composition characterized by a peel percentage of at least 10%. In a specific embodiment, the quaternary organic cation has a structure X. Further -67- 200900452 In a specific embodiment, the quaternary organic cation has a structure XXV. In another embodiment, the quaternary organic cation has a structure XXVI. In still another embodiment, the quaternary organic cation has the structure XXXIII. In one embodiment, the present invention provides a method of making a polymer-organic clay composite composition comprising melt mixing a quaternary organic clay composition comprising an alternating inorganic silicate layer and an organic layer with a polyether a quinone imine composition comprising a quaternary organic cation; the molten mixture is carried out at a temperature between about 300 ° C and about 45 (TC) to provide a polymer-organic clay composite composition, The polymer-organic clay composite composition is characterized by a percentage of peeling of at least 1%. In one embodiment, the quaternary organic cation has a structure X. In another embodiment, the quaternary organic The cation system has the structure XXV. In another embodiment, the quaternary organic cation system has the structure XXVI. In still another embodiment, the quaternary organic cation system has the structure XXXIII. In a specific embodiment The polyether quinone imine composition further comprises at least one polymer selected from the group consisting of polyvinyl chloride, polyolefin, polyester, polyamine, poly maple, poly Maple, polyphenylene sulfide, polyether ketone, polyetheretherketone, ABS, polystyrene, polybutadiene, poly(acrylate), poly(alkyl acrylate), polyacrylonitrile, polyacetal, polycarbonate Ester, polyphenylene ether, ethylene-vinyl acetate copolymer, polyvinyl acetate, liquid crystal polymer, aromatic polyester, ethylene-tetrafluoroethylene copolymer, polyvinyl fluoride, polyvinylidene fluoride, polyvinylidene chloride Ethylene, polytetrafluoroethylene, and a combination comprising at least one of the foregoing polymers. In one embodiment, the polyether-68-200900452 quinone imine composition comprises a polyether oxime. In another embodiment, The polyether quinone imide composition comprises a polyether ketone. In one embodiment, the invention provides an article comprising a polymer-organic clay composite composition (a) comprising alternating inorganic silicate layers and a fourth-order organic clay composition of an organic layer, the organic layer comprising a quaternary organic cation; and (b) a polyether quinone composition, wherein the polymer-organic clay composite composition is characterized by a peel percentage of at least 1 〇 percentage. Appropriate The ether quinone imine composition comprises ULTEM polyether quinone imine available from GE Plastics. In one embodiment, the invention provides a method of making a polymer-organic clay composite composition, which is included in extrusion Melting and mixing a four-stage organic clay composition comprising an alternating inorganic silicate layer and an organic layer with a polyether sulfimine composition, the organic layer comprising a quaternary organic cation, the polyether quinone imine composition comprising At least one polyetherimine and at least one additional polymer selected from the group consisting of polyamines, polyesters, polyarylene sulfides, polyarylene ethers, polyether oximes, polyether ketones, polyetheretherketones, polyphenylenes And a polycarbonate; the molten mixture is carried out at a temperature in the range of about 300 ° C and about 450 ° C to provide a polymer-organic clay composite composition, the polymer-organic clay composite The material composition is characterized by a percentage of peeling of at least 1%. In a specific embodiment, the quaternary organic cation system has a structure X. In another embodiment, the quaternary organic cation system has a structure XXV. In another embodiment, the quaternary organic cation has the structure XXVI. In still another embodiment, the quaternary organic cation has the structure XXXIII. -69- 200900452 Preparation of In-situ Polymerization Path of Polymer-Organic Clay Composite Composition In one embodiment, the present invention provides a method for preparing a polymer-organic clay composite composition, which is organic The in-situ polymerization technique is used to produce a polymer resin in the presence of a clay composition. The developed method presents various advantages, especially the close contact between the organic clay composition and the original polymer resin. Thus in one aspect the invention provides a method of making a polymer-organic clay composite composition comprising (a) subjecting a first monomer, a second monomer, a solvent, and an organic to polycondensation conditions. The clay composition is contacted to provide a first polymerization mixture comprising alternating inorganic silicate layers and an organic layer, wherein one of the first monomer and the second monomer is two An amine and the other is a dianhydride; (b) performing a stoichiometric verification step on the first polymerization mixture; (c) optionally adding additional reactants to the first polymerization mixture to provide a second polymerization mixture And (d) removing the solvent from the first polymerization reaction mixture or the second polymerization reaction mixture to provide a first polymer-organic clay composite composition comprising a polymer component and an organic clay component, wherein the organic component The clay component is at least 1% peeled off. In one embodiment, the polymer component is a polyetherimine. In one embodiment, the polymerization is carried out in the presence of a catalyst such as sodium phenyl phosphonate (SPP). In one embodiment, the first single system is a dianhydride and the two -70-200900452 single system is a diamine. Suitable diamines and dianhydrides include those disclosed herein, such as BPADA and m-phenylenediamine. Suitable solvents include aromatic solvents such as o-dichlorobenzene, toluene, xylene, chlorobenzene and combinations of the foregoing solvents. The organic clay composition can be any of the organic clay compositions disclosed herein. The stoichiometric verification step can use any analytical technique suitable for accurately determining the ratio of the first monomer to the second monomer in the first reaction mixture. For example, the ratio of the first monomer to the second monomer in the first reaction mixture can be determined by infrared analysis of a film prepared from a portion of the sample obtained from the first reaction mixture as described in the experimental section of the present invention. Alternatively, the ratio of the first monomer to the second monomer in the first reaction mixture can be determined by techniques recognized by the art such as high performance liquid chromatography (HPLC), nuclear magnetic resonance spectroscopy (NMR), and terminal titration. The stoichiometric verification step is of importance because the reaction stoichiometry must be carefully controlled to achieve one or more of the target polymer-organic clay composite compositions. In one embodiment, the stoichiometric verification step comprises determining the ratio of amine to anhydride. Additional monomer may be added if a monomer deficiency is detected after the stoichiometric verification step. Alternatively, the stoichiometric verification step can signal the need to add additional reagents, such as chain terminators. When additional reactants are added to the first polymerization mixture, it is considered to constitute a second polymerization mixture which can be further reacted by, for example, heating. After completion of the polymerization reaction, the solvent is removed to provide a first polymer-organic clay composite composition comprising a polymer component and an organic clay group - 71 - 200900452 parts wherein the organic clay component is at least 10% stripped . Solvent removal can be carried out by techniques recognized by the art, such as distillation, filtration, anti-solvent filtration, and the like. In one embodiment, the solvent is removed from the first polymerization mixture or the second polymerization mixture using a devolatilization extruder, a wiped film evaporator, or a combination thereof. In a specific embodiment, the first polymer/organic clay composite composition is further subjected to a step of melt-mixing at a temperature in the range of about 3,000 ° C and about 450 Torr. In particular, the melt mixing further increases the degree of exfoliation of the organic clay component of the polymer-organic clay composite composition. In one embodiment, the contact system is heated at a temperature greater than 100 ° C under polycondensation conditions. In a specific embodiment, the contact system is heated at a temperature below 1 001 under polycondensation conditions. In another embodiment, the contact system is heated at a temperature greater than 100 ° C in the presence of a solvent and a catalyst under polycondensation conditions. In a specific embodiment, the contact system is heated at a temperature lower than 100 ° C in the presence of a solvent and a catalyst under polycondensation conditions. In a specific embodiment, the first single system is a dianhydride having the structure XL.

-72- 200900452 其 中 「j」及 r k」 係獨立地 爲 0至 3之數 ;R1 〗及R12 每 次 出 現 各獨立 地爲 鹵原子、 Ci -C 2 0 脂族基 團、 C 5 - C 2 〇 環 脂 族 基 團或C 2-C20 芳族基團 j 且 W係爲 鍵結 、二價 Ci -C 2 0 脂 族基團 ' —' fS c 5 - C 2 0 環 脂族 基團、 二價 c 2 - C 2 〇 芳 族 基 團 、氧連接基、 硫連接基 > S〇2 連接基 或s e連接 基 〇 於 一 具體實施態樣中,該二 酐 XL 係選自1 雙酚 A二酐 (BPADA)、4,4,-氧基二苯二甲酸酐(4,4,_〇DPA)、3,4,-氧 基二苯二甲酸酐(3,4’-〇DPA)、3,3,-氧基二苯二甲酸酐 (3,3’-ODPA)、4,4’ -聯苯基二酐、3,4’-聯苯基二酐、其組 合。 另一具體實施態樣中,所採用之二酐係爲本發明所揭 不之任一種二酐。 於一具體實施態樣中,該第二種單體係爲選自本發明 所揭示之任一種二胺的二胺,例如間-苯二胺。於一具體 實施態樣中’該第二種單體係爲芳族二胺。於一具體實施 態樣中’該芳族二胺係選自間苯二胺、對苯二胺、4,4’-二 胺基二苯基颯及4,4’-氧基二苯胺。-72- 200900452 where "j" and rk" are independently 0 to 3; R1 and R12 are each independently a halogen atom, a Ci-C 2 0 aliphatic group, C 5 - C 2 An anthracycline aliphatic group or a C 2 -C 20 aromatic group j and W is a bonded, divalent Ci -C 2 0 aliphatic group '-' fS c 5 -C 2 0 cycloaliphatic group, Divalent c 2 -C 2 〇aromatic group, oxygen linkage, sulfur linkage>S〇2 linkage or se linkage 〇 in a specific embodiment, the dianhydride XL is selected from 1 bisphenol A dianhydride (BPADA), 4,4,-oxydiphthalic anhydride (4,4,_〇DPA), 3,4,-oxydiphthalic anhydride (3,4'-〇DPA) 3,3,-oxydiphthalic anhydride (3,3'-ODPA), 4,4'-biphenyl dianhydride, 3,4'-biphenyl dianhydride, a combination thereof. In another embodiment, the dianhydride used is any dianhydride disclosed in the present invention. In one embodiment, the second single system is a diamine selected from any of the diamines disclosed herein, such as m-phenylenediamine. In a specific embodiment, the second single system is an aromatic diamine. In one embodiment, the aromatic diamine is selected from the group consisting of m-phenylenediamine, p-phenylenediamine, 4,4'-diaminodiphenylanthracene, and 4,4'-oxydiphenylamine.

於一具體實施態樣中,有機黏土組成物係包含四級有 機陽離子。於一具體實施態樣中,該四級有機陽離子係具 有結構XXXIX R9 R*—-Q-R10 I®In one embodiment, the organoclay composition comprises a quaternary organic cation. In one embodiment, the quaternary organic cation has the structure XXXIX R9 R*—Q-R10 I®

R7 XXXIX -73- 200900452 其中Q係爲氮或磷;且R7,R8,R9及R1Q係獨立地 爲C^-Czo·脂族基團、C5-C2Q環脂族基團、C2-C2e芳族基 團或聚合物鏈。包含四級有機陽離子XXXIX之有機黏土 組成物在特定情況下係市售品。或者,包含四級有機陽離 子XXXIX之有機黏土組成物可使用本發明所揭示之技術 製備。 於一具體實施態樣中,該四級有機陽離子係選自癸基 三甲基銨陽離子,十二碳基三甲基銨陽離子,十四碳基三 甲基銨陽離子,十六碳基三甲基銨陽離子,十八碳基三甲 基銨陽離子及其組合。 於一具體實施態樣中,有機黏土組成物係包含非四級 有機陽離子,例如經質子化芳族胺。 如前文所述,所採用之有機黏土組成物係包含交替之 無機矽酸鹽層及有機層。無機矽酸鹽層,如本發明所教 示’可自無機黏土材料衍生。於一具體實施態樣中,無機 矽酸鹽層係選自高嶺土、地開石、珍珠陶土、埃洛石、葉 蛇紋石、溫石棉、葉蠟石、蒙脫石、貝得石、綠脫石、皂 石、鋅蒙脫石、砂鎂石、水輝石、四砂院基雲母、鈉帶雲 母、白雲母、珍珠雲母、滑石、蛭石、金雲母、綠脆雲 母、綠泥石及其組合之無機黏土衍生。 於一具體實施態樣中,本發明提供一種製造聚合物-有機黏土複合材料組成物之方法,其包含(a)於溶劑中有 介於約105°C及約250。(:範圍內之溫度於有機黏土組成物 存在下使二酐與二胺接觸,以提供第一聚合反應混合物, -74- 200900452 該有機黏土組成物係包含交替之無機矽酸鹽層及有機層; (b)決定第一聚合反應混合物中之胺對酐比例;(c)視情 況將額外之二酐或二胺添加於第一聚合反應混合物以提供 第二聚合反應混合物;及(d)使用脫揮發物擠塑機自該第 一聚合反應混合物或第二聚合反應混合物移除溶劑,以提 供第一聚合物-有機黏土複合材料組成物,其包含聚合物 組份及有機黏土組份,其中該有機黏土組份係至少1 〇%剝 離。於一具體實施態樣中,該方法進一步包含在介於約 3〇〇°C及約45 0 °C範圍內之溫度熔融混合該第一聚合物-有 機黏土組成物的步驟。 於一具體實施態樣中,本發明提供一種製造聚醚醯亞 胺-有機黏土複合材料組成物的方法,其包含(a)於鄰二 氯苯中在介於約125°C及約250°C範圍內之溫度於有機黏 土組成物存在下使雙酚A二酐(BP ADA)與二胺接觸,以提 供第一聚合反應混合物,該有機黏土組成物係包含交替之 無機矽酸鹽層及有機層;(b)決定第一聚合反應混合物中 之胺對酐比例;(c)視情況將額外之二酐或二胺添加於第 一聚合反應混合物以提供第二聚合反應混合物;及(d)使 用脫揮發物擠塑機自第一聚合反應混合物或第二聚合反應 混合物移除鄰二氯苯,以提供第一聚合物-有機黏土複合 材料組成物,其包含聚合物組份及有機黏土組份,其中該 有機黏土組份係至少1 0%剝離。於一具體實施態樣中,有 機黏土組成物係具有結構X。 於一具體實施態樣中,本發明提供一種製造聚醚醯亞 -75- 200900452 胺-有機黏土複合材料組成物的方法,其包含(a)於鄰二 氯苯中在介於約125t及約250°C範圍內之溫度於有機黏 土組成物存在下使4,4’-氧基二苯二甲酸酐(4,4’-ODPA)與 二胺接觸,以提供第一聚合反應混合物,該有機黏土組成 物係包含交替之無機矽酸鹽層及有機層;(b)決定第一聚 合反應混合物中之胺對酐比例;(c)視情況將額外之二酐 或二胺添加於第一聚合反應混合物以提供第二聚合反應混 合物;及(d)使用脫揮發物擠塑機自第一聚合反應混合物 或第二聚合反應混合物移除鄰二氯苯,以提供第一聚合 物-有機黏土複合材料組成物,其包含聚合物組份及有機 黏土組份,其中該有機黏土組份係至少1 〇%剝離。 【實施方式】 實施例 以下實施例係僅供以說明本發明方法及具體實施態 樣,本身應不對申請專利範圍構成限制。 雙酣 A 二酐(BPADA,CAS No. 38103-06-9) (97.7 % 純度)係得自 GE Plastics。4,4’-氧基二苯二甲酸酐 (ODPA > CAS No. 1823-59-2) (99%純度)係來自 Chriskev Company, Lenexa, Kansas, USA。 四氟硼酸2,4,6-三苯基-哌喃鑰、苯胺、4-苯氧基苯 胺、4-枯基酣、碳酸鉀、1-氟-4-硝基-苯、碳上IG及甲酸 銨係取自Aldrich。R7 XXXIX -73- 200900452 wherein Q is nitrogen or phosphorus; and R7, R8, R9 and R1Q are independently C^-Czo·aliphatic groups, C5-C2Q cycloaliphatic groups, C2-C2e aromatics a group or a polymer chain. The organic clay composition containing the four-stage organic cation XXXIX is commercially available under specific conditions. Alternatively, an organic clay composition comprising a four-stage organic cation XXXIX can be prepared using the techniques disclosed herein. In one embodiment, the quaternary organic cation is selected from the group consisting of a decyltrimethylammonium cation, a dodecyltrimethylammonium cation, a tetradecyltrimethylammonium cation, and a hexadecacarbyl tertiary Alkyl ammonium cation, octadecyl trimethyl ammonium cation, and combinations thereof. In one embodiment, the organoclay composition comprises a non-quaternary organic cation, such as a protonated aromatic amine. As mentioned above, the organic clay composition employed comprises alternating inorganic silicate layers and organic layers. The inorganic silicate layer, as taught by the present invention, can be derived from inorganic clay materials. In a specific embodiment, the inorganic bismuth layer is selected from the group consisting of kaolin, dickite, pearlite, halloysite, serpentine, chrysotile, pyrophyllite, montmorillonite, beidellite, and green Stone, saponite, zinc montmorillonite, attapulgite, hectorite, Sishayuan mica, sodium band mica, muscovite, pearl mica, talc, vermiculite, phlogopite, green crisp mica, chlorite and Derived from a combination of inorganic clay. In one embodiment, the invention provides a method of making a polymer-organic clay composite composition comprising (a) between about 105 ° C and about 250 in a solvent. (The temperature in the range is such that the dianhydride is contacted with the diamine in the presence of an organic clay composition to provide a first polymerization mixture, -74-200900452. The organic clay composition comprises alternating inorganic silicate layers and organic layers (b) determining the ratio of amine to anhydride in the first polymerization mixture; (c) adding an additional dianhydride or diamine to the first polymerization mixture as appropriate to provide a second polymerization mixture; and (d) using A devolatilizer extruder removes solvent from the first polymerization reaction mixture or the second polymerization reaction mixture to provide a first polymer-organic clay composite composition comprising a polymer component and an organic clay component, wherein The organic clay component is at least 1% exfoliated. In one embodiment, the method further comprises melt mixing the first polymer at a temperature in the range of about 3 ° C and about 45 ° C. - a step of an organic clay composition. In one embodiment, the invention provides a method of making a polyether sulfimine-organic clay composite composition comprising (a) in o-dichlorobenzene The bisphenol A dianhydride (BP ADA) is contacted with a diamine in the presence of an organic clay composition at a temperature in the range of about 125 ° C and about 250 ° C to provide a first polymerization mixture, the organic clay composition Including alternating inorganic citrate layers and organic layers; (b) determining the ratio of amine to anhydride in the first polymerization mixture; (c) optionally adding additional dianhydride or diamine to the first polymerization mixture to provide a second polymerization mixture; and (d) removing o-dichlorobenzene from the first polymerization reaction mixture or the second polymerization reaction mixture using a devolatilizing extruder to provide a first polymer-organic clay composite composition, The composition comprises a polymer component and an organic clay component, wherein the organic clay component is at least 10% exfoliated. In a specific embodiment, the organic clay composition has a structure X. In a specific embodiment, The present invention provides a method of making a polyether oxime-75-200900452 amine-organic clay composite composition comprising (a) a temperature in the range of about 125 Torr and about 250 ° C in o-dichlorobenzene. Organic clay group 4,4'-oxydiphthalic anhydride (4,4'-ODPA) is contacted with a diamine in the presence of a product to provide a first polymerization mixture comprising alternating inorganic tannins a salt layer and an organic layer; (b) determining an amine to anhydride ratio in the first polymerization mixture; (c) optionally adding an additional dianhydride or diamine to the first polymerization mixture to provide a second polymerization mixture; And (d) removing o-dichlorobenzene from the first polymerization reaction mixture or the second polymerization reaction mixture using a devolatilizing extruder to provide a first polymer-organic clay composite composition comprising the polymer component And an organic clay component, wherein the organic clay component is at least 1% exfoliated. Embodiments The following examples are merely for illustrating the method and the specific embodiment of the present invention, and should not limit the scope of the patent application itself. . Biguanide A dianhydride (BPADA, CAS No. 38103-06-9) (97.7 % purity) was obtained from GE Plastics. 4,4'-oxydiphthalic anhydride (ODPA > CAS No. 1823-59-2) (99% purity) was obtained from Chriskev Company, Lenexa, Kansas, USA. 2,4,6-triphenyl-perpenyltetrafluoroborate, aniline, 4-phenoxyaniline, 4-cumylhydrazine, potassium carbonate, 1-fluoro-4-nitro-benzene, carbon on IG and Ammonium formate is taken from Aldrich.

有機黏土組成物(經有機修飾之黏土)係以KuniPia F -76- 200900452 蒙脫石製得,除非另有陳述。參見例如以Nano cor PGN 製得之有機黏土組成物。KuniPia F蒙脫石係購自 Kunimine Industries Co。製造商目己載之陽離子父換能力 (CEC)係爲115毫當量/100克。未乾燥Kunipia F於室溫 含有8重量%之濕氣’未乾燥Kunipia F試樣之鈉分析得 到鈉含量爲23,8 5 0 (±500) ppm ’顯示未乾燥試樣之CEC 爲103.7毫當量/100克。 在本揭示內容中,所有計算及材料製備皆使用陽離子 交換能力値100毫當量/100克。Kunipia F蒙脫石之寬高 比係爲320 (平均値)、80 (最小値)、1 120 (最大値)。等效 之蒙脫石可得自Nanoc or。個別具有寬高比150至200及 300至500奈米的產品PGV及PGis^PGV及PGN黏土之 陽離子交換能力個別爲145 (± 10%)及120 (± 10%)毫當量 /100 克。 經有機修飾之蒙脫石於溶劑中之超音波振盪係使用具 有 0.5英吋直徑實質探針之 450 W型 Branson Sonifier 450進行。大規模超音波振盡(>1〇〇克黏土),使用Sonics & Materi a 1 s inc ·之 1 5 00 W 型 Autotune S eries High Intensity Ultrsonic Processor ° TGA測量係於perkin Elmer TGA 7上使用Pyris軟體 進行。所有升溫試樣皆使用自25至9 00°C之溫度升高範 圍。於40 0 °C進行等溫實驗,以檢測在目標加工/擠塑溫度 的熱安定性。熱安定性係以質量損失之開始溫度及在等溫 實驗歷經30分鐘時的重量保留%來記錄。 -77- 200900452 使用熱機械分析(TMA)測量薄膜試樣之CTE。薄膜試 樣係以習用夾具中間隔4毫米之刮刀裁切。於購自TA Instruments 之編號 0400-0007 的 TMA Q400 Thermo Mechanical Analyzer上進行分析。實驗參數係設定於 0 · 0 5 0 N之力,5 · 0 0 0克靜測重,氮沖洗爲5 0.0毫升/分鐘 且0.5秒/點取樣間隔。CTE校正係使用鋁標準物於5。(:/ 分鐘升溫速率於氮沖洗下在0至2 0 0 °C進行。溫度校正係 使用銦標準物於5 °C /分鐘升溫速率於氮沖洗下進行。校正 之後,C T E校正經驗證爲1 p p m / °C內,而溫度校正經驗證 爲預測値之〇 . 5 °C內。 透射式電子顯微鏡(TEM)測量係於包埋於環氧樹脂基 質中且隨之於室溫下使用Reichert Ultracut E切片切成〜 100奈米厚度之薄膜試樣上進行。切片剖面係收集於銅網 上且使用Philps CM1 00 - ( 1 00KV)透射式電子顯微鏡取得 影像。 X-射線繞射(XRD)(低角度XRD)測量係於Bruker D8 局級繞射儀使用θ - Θ幾何進彳了。使用Ni -過濾Cu Κα輻 射及Μ-Braun PSD-50m感位偵測器且入射狹縫爲0.6毫 米。掃描範圍係自1.4至25度2Θ。 鈉含量分析係使用溶液噴霧感應耦合電漿發射光譜測 定法(ICP-AES,Varian Liberty II)進行。有機黏土組成物 (經修飾之黏土)之燃燒分析(C-H分析)係於 LECO Corporation (Web : www.leco.com)進行。聚合物及經修飾 之黏土的小規模熔融混合實驗係於Haake Rheomix 600儀 -78- 200900452 器上進行。 剝離百分比係定義如下。無機塡料對於熱膨脹係數 (CTE)具有體積效應。倂入聚合物基質之每一份體積%塡 料各有對應之CTE降低%。因此,當有機黏土組成物添加 於聚合物樹脂,任何高於體積效應之CTE降低皆直接與 聚合物基質中之有機黏土組成物剝離有關。剝離百分比可 以經規度化c T E (因體積充塡所致之C T E)對實驗測量C T E 的比例計算。計算經規度化CTE時’所添加之矽酸鹽的 重量百分比使用矽酸鹽密度(根據廠商之技術數據爲2.86 克/毫升)及標準聚醚醯亞胺之密度(根據廠商之技術數據爲 1-27克/毫升)換算成體積%。因此,每份重量%矽酸鹽可 藉著乘以0.00444而轉換成體積%。因此, 經規度化CTE=CTE未充塡-(〇.〇〇444*CTE未充塡* 重量%矽酸鹽), 而剝離百分比表示爲 %剝離二CTE經充塡(實驗測量値)/經規度化CTE。 四級鱗鹽之製備 實施例1碘化(3-胺基苯基)三苯基錢1之製備 -79- 200900452The organic clay composition (organic modified clay) is made with KuniPia F-76-200900452 montmorillonite unless otherwise stated. See, for example, an organic clay composition made with Nano cor PGN. KuniPia F montmorillonite is available from Kunimine Industries Co. The manufacturer's own cationic parental capacity (CEC) is 115 meq/100 g. Unsaturated Kunipia F contains 8 wt% moisture at room temperature. Sodium analysis of undried Kunipia F sample gives a sodium content of 23,850 (±500) ppm. 'The CEC of the undried sample is 103.7 meq. /100 g. In the present disclosure, all calculations and material preparations used a cation exchange capacity of 毫100 meq/100 g. Kunipia F montmorillonite has an aspect ratio of 320 (average 値), 80 (minimum 値), and 1 120 (maximum 値). The equivalent smectite is available from Nanoc or. The cation exchange capacity of individual PGV and PGis^PGV and PGN clays with aspect ratios 150 to 200 and 300 to 500 nm is 145 (± 10%) and 120 (± 10%) milliequivalent / 100 g, respectively. Ultrasonic oscillations of the organically modified montmorillonite in a solvent were carried out using a 450 W type Branson Sonifier 450 having a 0.5 inch diameter solid probe. Large-scale ultrasonic vibration (>1 gram clay) using the Sonics & Materi a 1 s inc 1 500 00 Autotune S eries High Intensity Ultrsonic Processor ° TGA measurement system for use on perkin Elmer TGA 7 Pyris software is carried out. All elevated samples were used from a temperature rise range of 25 to 900 °C. An isothermal experiment was conducted at 40 °C to detect the thermal stability at the target processing/extrusion temperature. Thermal stability was recorded as the starting temperature of the mass loss and the % weight retention at 30 minutes of the isothermal experiment. -77- 200900452 The CTE of the film samples was measured using thermomechanical analysis (TMA). The film samples were cut with a 4 mm doctor blade in a conventional fixture. The analysis was performed on a TMA Q400 Thermo Mechanical Analyzer, number 0400-0007 from TA Instruments. The experimental parameters were set at a force of 0 · 0 5 0 N, 5 · 0 0 g static measurement, nitrogen flushing was 5 0.0 ml / min and 0.5 sec / point sampling interval. The CTE calibration system uses an aluminum standard at 5. (: / minute heating rate was carried out at 0 to 200 ° C under nitrogen flushing. The temperature calibration was performed using an indium standard at a heating rate of 5 ° C / min under nitrogen purge. After calibration, the CTE correction was verified as 1 Within ppm / °C, the temperature correction has been verified to be within ° 5 ° C. Transmission electron microscopy (TEM) measurements are embedded in an epoxy matrix and then used at room temperature with Reichert Ultracut The E section was cut into a film sample of ~100 nm thickness. The section profile was collected on a copper mesh and imaged using a Philps CM1 00 - (1 00 KV) transmission electron microscope. X-ray diffraction (XRD) ( The low-angle XRD) measurement was performed on a Bruker D8 localized diffractometer using the θ-Θ geometry. Ni-filtered Cu Κα radiation and a Μ-Braun PSD-50m sensory detector were used with an entrance slit of 0.6 mm. The scanning range is from 1.4 to 25 degrees 2. The sodium content analysis is carried out using solution spray inductively coupled plasma emission spectrometry (ICP-AES, Varian Liberty II). Combustion analysis of organic clay compositions (modified clay) CH analysis) is attached to LECO Corporation (Web: www.leco.com). The small-scale melt-mixing experiment of polymer and modified clay was carried out on a Haake Rheomix 600 instrument -78- 200900452. The percentage of peeling is defined as follows. (CTE) has a volume effect. Each volume% of the material injected into the polymer matrix has a corresponding % reduction in CTE. Therefore, when the organic clay composition is added to the polymer resin, any CTE lower than the volume effect is reduced. Directly related to the exfoliation of the organic clay composition in the polymer matrix. The percentage of peeling can be calculated by the ratio of c TE (CTE due to volume filling) to the experimentally measured CTE. Calculating the regularized CTE The weight percentage of the added citrate is converted to the density of citrate (2.86 g/ml according to the manufacturer's technical data) and the density of the standard polyether quinone (1-27 g/ml according to the manufacturer's technical data). Vol%. Therefore, each part by weight of citrate can be converted to vol% by multiplying by 0.00444. Therefore, the regularized CTE=CTE is not charged-(〇.〇〇444*CTE not filled* weight % The salt percentage is expressed as % exfoliated CTE charged (experimental measurement 値) / normalized CTE. Preparation of quaternary scale salt Example 1 iodide (3-aminophenyl) triphenyl Preparation of money 1 -79- 200900452

於裝置有冷凝器、機械式攪拌器及氣體入口之3〇〇〇 毫升3 -頸圓底燒瓶’添加約329.33克(1.25莫耳)二苯基 膦(PPh3)、Pd(乙酸根)2(2.82 克,0.0126 莫耳)及 16〇〇 毫 升經脫氣二甲苯。混合物於氬下攪拌直至PPh3溶解。添 加間-碘苯胺(約275.00克;1.25莫耳),橙黃色溶液回流 約80分鐘。產物銕化合物(碘化(3_胺基苯基)三苯基鐵)與 溶液分離成爲橙黃色固體。避免過度回流以防止產物錢化 合物變色。反應之進行係使用薄層層析(TLC)偵測,使用 5〇/5〇己烷/乙酸乙酯展佈溶液。回流後,過濾產物。產物 1以熱甲苯調漿並攪拌1 5分鐘。之後過濾溶液且以額外 之甲苯/二甲苯潤洗。於150°C真空爐中乾燥20小時後, 得到585.01克蒼白色產物,產率96%。熔點及NMR數據 與產物 1 結構相符。MP: 316.(TC· 1H NMR (δ,D6-DMSO) : 8-6.6 (m,19H,芳族),5.88 (s,2H)。 實施例2 4-(4-枯基)-苯氧基-苯二甲腈2之製備Add about 329.33 g (1.25 mol) of diphenylphosphine (PPh3), Pd (acetate) 2 to a 3 mL 3-neck round bottom flask equipped with a condenser, mechanical stirrer and gas inlet. 2.82 g, 0.0126 mol) and 16 ml of degassed xylene. The mixture was stirred under argon until PPh3 dissolved. Add iodoaniline (about 275.00 g; 1.25 m) and reflux the orange solution for about 80 minutes. The product hydrazine compound (iodinated (3-aminophenyl)triphenyl iron) was separated from the solution to give an orange solid. Avoid excessive reflow to prevent discoloration of the product money compound. The reaction was carried out using thin layer chromatography (TLC) and the solution was spread using 5 〇/5 hexane/ethyl acetate. After refluxing, the product was filtered. The product 1 was slurried with hot toluene and stirred for 15 minutes. The solution was then filtered and rinsed with additional toluene/xylene. After drying in a vacuum oven at 150 ° C for 20 hours, 585.01 g of pale product was obtained with a yield of 96%. The melting point and NMR data are consistent with the structure of product 1. MP: 316. (TC·1H NMR (δ, D6-DMSO): 8-6.6 (m, 19H, aromatic), 5.88 (s, 2H). Example 2 4-(4-cumyl)-phenoxy Preparation of bis-phthalonitrile 2

-80- 2 200900452 3公升燒瓶中裝入4 -枯基酚(170.9克,0·80莫耳)、 4-硝基苯二甲腈(150克,0.87莫耳)、碳酸鉀(155.8克, 1.13莫耳)及二甲基甲醯胺(1.4公升)。溶液於氮下在攪拌 下加熱至約90 °C歷經約1〇〇分鐘。反應之進行藉薄層層 析偵測。將深棕色反應混合物冷卻且於攪拌下添加2M HC1溶液(600毫升)。有機層以氯仿萃取(3x300毫升)。分 離氯仿層且以水洗滌(3x100毫升)並乾燥(MgS04)。過濾 混合物且於熱油浴上在高於約1 0 (TC之溫度蒸發溶劑,產 生粗製腈2之黏稠綠色油(278克,84%產率)。4 NMR (δ,D6-DMSO) : 8.09 (d,1H),7.78 (d,1 Η) > 7.40-7. 1 5 (m,8H),7_10 (d,2H),1.66 (s,6H,Me)。 實施例3 4-(4-枯基)苯氧基-苯二甲酸酐3之製備-80- 2 200900452 3 liter flask was charged with 4-cumylphenol (170.9 g, 0. 80 mol), 4-nitrophthalonitrile (150 g, 0.87 mol), potassium carbonate (155.8 g, 1.13 moles) and dimethylformamide (1.4 liters). The solution was heated to about 90 ° C under stirring for about 1 minute. The reaction is carried out by thin layer analysis. The dark brown reaction mixture was cooled and 2M HCl solution (600 mL) was then stirred. The organic layer was extracted with chloroform (3×300 mL). The chloroform layer was separated and washed with water (3 x 100 mL) and dried (MgS04). The mixture was filtered and the solvent was evaporated on a hot oil bath over EtOAc (EtOAc EtOAc EtOAc EtOAc (EtOAc) (d, 1H), 7.78 (d, 1 Η) > 7.40-7. 1 5 (m, 8H), 7_10 (d, 2H), 1.66 (s, 6H, Me). Example 3 4-(4 Preparation of -cumyl)phenoxy-phthalic anhydride 3

3公升3-頸圓底燒瓶裝置冷凝器、機械式攪拌器及添 液漏斗。燒瓶中裝入4-(4-枯基苯氧基)-苯二甲腈(278 克’ 0.82莫耳)及乙酸(1.6公升)。添液漏斗充塡7〇%硫酸 (6 7 0毫升)。溶液加熱至12(rc且隨後硫酸以2小時逐滴 添加於反應混合物。形成之混合物回流隔夜(丨2小時)。將 反應混合物冷卻至室溫且倒入冰-水混合物(〜1公斤)。產 物以乙酸乙酯萃取(3 X 3 00毫升)。單離乙酸乙酯層且以 無水MgS〇4乾燥。溶液濾除MgS〇4且於迴旋蒸發器上移 -81 - 200900452 除溶劑。形成之棕色液體於真空爐中160 °C乾燥隔夜。此 產生所需酐之黏稠棕色油(276克,94%產率)。j-NMR (δ,D6-DMSO) : 7.96 (d,1H),7.5 0 - 7.2 0 (m,9 Η),7.0 3 (d,2H),1 .76 (s,6H,Me)。 實施例4枯基PA-mATPP-I,4之合成3 liter 3-neck round bottom flask unit condenser, mechanical stirrer and addition funnel. The flask was charged with 4-(4-cumylphenoxy)-phthalonitrile (278 g '0.82 mol) and acetic acid (1.6 liter). The addition funnel was filled with 7% by weight sulfuric acid (670 ml). The solution was heated to 12 (rc and then sulfuric acid was added dropwise to the reaction mixture over 2 hours. The resulting mixture was refluxed overnight (2 hours). The reaction mixture was cooled to room temperature and poured into ice-water mixture (~1 kg). The product was extracted with ethyl acetate (3×3 mL). EtOAc was evaporated from ethyl acetate and dried over anhydrous EtOAc EtOAc EtOAc EtOAc. The brown liquid was dried overnight in a vacuum oven at 160 ° C. This gave a thick brown oil (276 g, 94% yield) of desired desired.j-NMR (δ, D6-DMSO): 7.96 (d, 1H), 7.5 0 - 7.2 0 (m, 9 Η), 7.0 3 (d, 2H), 1.76 (s, 6H, Me). Example 4 Synthesis of cumyl PA-mATPP-I, 4

裝置有機械式攬拌器、氮入口及氣體出口之500毫升 玻璃反應器中裝入66.2 7克(0.1S48莫耳)4-(4-枯基)苯氧 基-苯二甲酸酐3及88.97克(0.1848莫耳)碘化3-(胺基苯 基)三苯基銹(碘化mATPP)l。容器隨後裝入加熱罩屏中且 加熱至約3 0 0 °C以產生熔融反應混合物。攪拌約三分鐘之 後,施加真空以移除所形成之副產物水。約1 5分鐘總反 應時間之後,反應混合物倒入鐵弗龍托盤並冷卻以提供化 合物4(145.19克,95.6%)之光滑棕色玻璃狀物。1H NMR (δ,D6-DMSO): 8.07-7.08 (31Η,芳族),1.68 (s,6Η)。 枯基PA-mATPP-I之備擇合成 稱出試劑,碘化間-胺基四苯基銹,22.14克(0.046莫 耳)及4-氯苯二甲酸酐,8.40克(0.046)並添加於裝置有66.2 7 g (0.1S48 mol) of 4-(4-cumyl)phenoxy-phthalic anhydride 3 and 88.97 were charged in a 500 ml glass reactor equipped with a mechanical stirrer, nitrogen inlet and gas outlet. Gram (0.1848 mol) iodide 3-(aminophenyl)triphenyl rust (iodinated mATPP) l. The vessel was then loaded into a heated hood screen and heated to about 300 ° C to produce a molten reaction mixture. After stirring for about three minutes, a vacuum was applied to remove the by-product water formed. After a total reaction time of about 15 minutes, the reaction mixture was poured into a Teflon tray and cooled to provide a smooth brown glass of Compound 4 (145.19 g, 95.6%). 1H NMR (δ, D6-DMSO): 8.07-7.08 (31 Η, aromatic), 1.68 (s, 6 Η). Alternate synthesis of cumyl PA-mATPP-I, iodide-aminotetraphenyl rust, 22.14 g (0.046 mol) and 4-chlorophthalic anhydride, 8.40 g (0.046) and added Device has

Dean-Stark冷凝器之250毫升圓底燒瓶中並溶解於150毫 升鄰-二氯苯中。內容物加熱至回流且藉共沸蒸餾及氮沖 -82- 200900452 洗移除水。回流4小時後,添加1 ο · 7 8克枯基酚鈉(0.0 4 6 莫耳)且內容物攪拌並加熱另外4小時。冷卻至室溫後, 溶液倒入400毫升乙醚中且藉真空過濾收集形成之固體。 固體再溶於100毫升氯仿中且形成之溶液倒入300毫升乙 醚中。藉真空過濾收集形成之固體並於真空下乾燥隔夜。 13C-NMR與結構相符。總產率:約60%。 實施例5 BPADAPA-mATPP-I,5之合成A 250 ml round bottom flask of a Dean-Stark condenser was dissolved in 150 mL of o-dichlorobenzene. The contents were heated to reflux and washed with azeotropic distillation and nitrogen flushing -82- 200900452. After refluxing for 4 hours, 1 ο · 7 8 g of sodium cumylphenol (0.0 4 6 mol) was added and the contents were stirred and heated for another 4 hours. After cooling to room temperature, the solution was poured into 400 ml of diethyl ether and the solid formed was collected by vacuum filtration. The solid was redissolved in 100 ml of chloroform and the resulting solution was poured into 300 ml of diethyl ether. The solid formed was collected by vacuum filtration and dried under vacuum overnight. 13C-NMR was consistent with the structure. Total yield: about 60%. Example 5 Synthesis of BPADAPA-mATPP-I,5

約 58_0克(0.1114莫耳)雙酚 A二酐(BPADA)及 107.27克(0.2229莫耳)碘化3-(胺基苯基)三苯基錢 (mATPP-I)l —起搖混。乾燥混合物隨後使用長形紙漏斗 添加於玻璃反應燒瓶以防止試劑沾黏於燒瓶之上方內側 面。反應燒瓶抽真空且回塡氮兩次。打開外部加熱並設定 於約3 0 0 °C。當試劑熔融時,形成棕色溶液。試劑已熔融 3至5分鐘時’將反應燒瓶抽真空以移除水。壓力先設定 於600毫巴(mb)並連續降低至1 Omb。當反應完全時,將 壓力設回1〇〇 〇mb並關掉攪拌器。產物雙醯亞胺二錢5冷 卻以產生1 5 8.48克(9 8.2 8% )之棕色玻璃狀物。1H NMR (δ,D6-DMSO) : 8. 1-7.1 (m,52Η,芳族),1.73 (s, 6H)。 -83- 200900452 實施例6 AMS二聚物二胺之雙(氯苯二甲醯亞胺)’ 6 之合成About 58_0 grams (0.1114 moles) of bisphenol A dianhydride (BPADA) and 107.27 grams (0.2229 moles) of 3-(aminophenyl)triphenylene iodide (mATPP-I) l were shaken together. The dried mixture was then added to the glass reaction flask using a long paper funnel to prevent the reagent from sticking to the inner side of the flask. The reaction flask was evacuated and the nitrogen was returned twice. Turn on external heating and set at approximately 300 °C. When the reagent melts, a brown solution is formed. When the reagent has melted for 3 to 5 minutes, the reaction flask was evacuated to remove water. The pressure is first set at 600 mbar (mb) and continuously reduced to 1 Omb. When the reaction is complete, set the pressure back to 1 〇〇 〇 mb and turn off the stirrer. The product, bisinimide, was cooled to give 1 5 8.48 g (9 8.2 8%) of brown glass. 1H NMR (δ, D6-DMSO): 8. 1-7.1 (m, 52 Η, aryl), 1.73 (s, 6H). -83- 200900452 Example 6 Synthesis of bis(chlorobenzylideneimine)' 6 of AMS dimer diamine

在裝置有攪拌器、氮入口及配置有冷凝器之Dean-Stark 裝置的 3 頸 圚底燒 瓶中之 29 克 (0.1 莫耳)AMS 二聚 物二胺中添加3 8.34克(0.22莫耳)4-氯-苯二甲酸酐(4-C1PA)及30 0毫升鄰-二氯苯。混合物於氮水下移除水地加 熱至190-200 °C歷經4小時。將反應混合物冷卻至環境溫 度,產物雙(氯苯二甲醯亞胺)6藉添加甲醇而沉澱(1500 毫升)。過濾產物且於烘箱中在l〇(TC下乾燥至定重。產量 4 0 克(9 1 %) 〇 實施例7雙(苯二甲醯亞胺鳞),7之合成 Η.Γ. ΠΗ.Add 3 8.34 g (0.22 mol) to 29 g (0.1 mol) of AMS dimer diamine in a 3-neck enamel flask equipped with a stirrer, nitrogen inlet and Dean-Stark unit equipped with a condenser. - Chlorophthalic anhydride (4-C1PA) and 30 ml of o-dichlorobenzene. The mixture was dehydrated under nitrogen and heated to 190-200 °C for 4 hours. The reaction mixture was cooled to ambient temperature and the product bis(chlorobenzylidene imine) 6 was precipitated (1500 mL) by the addition of methanol. The product was filtered and dried in an oven at 〇 (dry to constant weight at TC. Yield 40 g (91%) 〇 Example 7 bis(benzidine imine scale), synthesis of 7 Η.Γ. ΠΗ.

在裝置有攪拌器、氮入口及冷凝器之3頸燒瓶中之 20克(0.05莫耳)雙(氯苯二甲醯亞胺)6中添加24.5克 (0_〇9莫耳)三苯基膦及6.05克無水氯化鎳。混合物隨後 -84- 200900452 於氮流下加熱至3 00 °C歷經4小時。此期間整體反應物變 成帶綠之藍色液體形式。反應物質冷卻至環境溫度且固化 成玻璃狀帶綠之藍色固體物質,於其中添加二氯甲烷(250 毫升)。混合物加熱至溶劑溶解大部分固體且添加水(2 0 0 毫升)。分離有機層且重複洗滌至水層保持無色(200毫升X 4次洗滌)。於減壓下移除溶劑產生產物雙鐵鹽之油。添 加甲苯(100毫升)以提供固體。甲苯係於減壓下移除。甲 苯添加及移除重複4次,以確定移除水。最後,添加最後 一份甲苯(100毫升)以產生雙鐵鹽7之漿液。濾出固體且 於烘箱中在1〇〇 °C下乾燥至定重。產量30.3克(60%)。 實施例8:雙(萘二甲醯亞胺鐃),8之合成Add 24.5 g (0_〇9 mol) of triphenyl to 20 g (0.05 mol) of bis(chlorobenzidine) 6 in a 3-necked flask equipped with a stirrer, nitrogen inlet and condenser. Phosphine and 6.05 grams of anhydrous nickel chloride. The mixture was then heated to 300 ° C under a stream of nitrogen for -4 hours from -84 to 200900452. During this time the overall reactants turned into a greenish blue liquid form. The reaction mass was cooled to ambient temperature and solidified into a glassy greenish blue solid material to which methylene chloride (250 mL). The mixture was heated to a solvent to dissolve most of the solid and water (200 mL) was added. The organic layer was separated and washed repeatedly until the aqueous layer remained colorless (200 mL X 4 washes). The solvent is removed under reduced pressure to give the product a double iron salt oil. Toluene (100 mL) was added to provide a solid. The toluene was removed under reduced pressure. The addition and removal of toluene was repeated 4 times to determine the removal of water. Finally, the last portion of toluene (100 mL) was added to give a slurry of the double iron salt 7. The solid was filtered off and dried in an oven at 1 ° C to a constant weight. The yield was 30.3 g (60%). Example 8: Synthesis of bis(naphthoquinone imine), 8

在裝置有攪拌器、氮入口及配置有冷凝器之Dean-In the device there is a stirrer, nitrogen inlet and Dean- equipped with a condenser

Stark 裝置之 反應燒瓶中之 28 克 (0.1 莫耳)溴萘二 甲酸酐 中添加13.54克(0.11莫耳)4-氯-苯胺及300毫升鄰-二氯 苯。混合物於氮水下移除水地加熱至1 9 0 - 2 0 0。(:歷經4小 時。將反應混合物冷卻至環境溫度,產物自1500毫升甲 醇沉澱。過濾產物且於烘箱中在100 °c下乾燥至定重。產 量35克(8 9%)。在裝置有攪拌器、氮入口及冷凝器之燒瓶 中的前述15克(0.04莫耳)產物醯亞胺中添加20.5克(0.08 莫耳)三苯基膦及5克無水氯化鎳。混合物於氮流下加熱 -85- 200900452 至220°C歷經4小時產生帶綠色之藍色液體。將反應混合 物冷卻至環境溫度產生固體物質。產物雙鍈鹽如實施例7 般純化及單離產生雙鐵鹽8。產量3 0_ 5克(75%)。 實施例9 -1 0經胺取代之鱗鹽9及1 0之合成 〇2To the 28 g (0.1 mol) bromine naphthalene anhydride in the reaction flask of the Stark apparatus, 13.54 g (0.11 mol) of 4-chloro-aniline and 300 ml of o-dichlorobenzene were added. The mixture was heated to a temperature of 190-200 by removing water under nitrogen. (: After 4 hours. The reaction mixture was cooled to ambient temperature and the product was precipitated from 1500 mL of methanol. The product was filtered and dried in an oven at 100 ° C to a constant weight. Yield 35 g (8 9%). Stirring in the apparatus 20.5 g (0.08 mol) of triphenylphosphine and 5 g of anhydrous nickel chloride were added to the aforementioned 15 g (0.04 mol) product of the reactor, nitrogen inlet and condenser flask. The mixture was heated under a nitrogen stream - 85- 200900452 to 220 ° C for 4 hours to produce a greenish blue liquid. The reaction mixture was cooled to ambient temperature to give a solid material. The product bismuth salt was purified as in Example 7 and isolated to give a double iron salt 8. Yield 3 0_5 g (75%). Example 9 -1 0 Amine-substituted scale salt 9 and 1 0 synthesis 〇 2

二胺(4,4’_二胺基二苯基颯(DDS)或α-甲基苯乙烯二 聚物二胺(AMSDDA) (0.3莫耳))添加於裝置有攪拌器、氮 入口、Dean-Stark裝置及冷凝器之圓底燒瓶中。約0」莫 耳(18.26克)4-氯苯二甲酸酐連同約3〇〇毫升鄰-二氯苯添 加於二胺。圓底燒瓶於氮下移除水地加熱至約1 9 〇 · 2 0 0 °C 歷經4小時。反應混合物隨後冷卻至室溫且在攪拌下添加 至約15 00毫升己烷。收集產物單氯苯二甲醯亞胺且於烘 箱中在100 °c乾燥。 單氯醯亞胺(0.1莫耳)添加於裝置有攪拌器、氮入口 及冷凝器之燒瓶中。添加三苯基膦(TPP)(26.2克,0.1莫 耳)及氯化鎳(11)0.05莫耳(6.5克),混合物於氮下加熱至 -86- 200900452 所需溫度歷經6小時。反應混合物隨後冷卻至室溫且於約 1000毫升二氯甲烷及水(1000毫升)中攪拌。分層且有機 層洗滌至無氯化鎳顏色。於減壓下移除溶劑,將甲苯添加 於膠黏殘留物且隨後於減壓下移除甲苯。甲苯添加及移除 重複至得到固體產物。最終產物隨之於真空下乾燥。產物 9及10之結構係以1H-NMR確認。 實施例1 1雙(醯亞胺鱗),1 1之合成Diamine (4,4'-diaminodiphenyl hydrazine (DDS) or alpha-methyl styrene dimer diamine (AMSDDA) (0.3 mol)) added to the device with a stirrer, nitrogen inlet, Dean - Round bottom flask in a Stark unit and condenser. About 0" mol (18.26 g) of 4-chlorophthalic anhydride together with about 3 ml of o-dichlorobenzene was added to the diamine. The round bottom flask was heated to about 1 9 〇 · 200 ° C under nitrogen for 4 hours. The reaction mixture was then cooled to room temperature and added to about 1500 ml of hexane with stirring. The product monochlorophthalimide was collected and dried in an oven at 100 °C. Monochloroimine (0.1 mol) was added to a flask equipped with a stirrer, a nitrogen inlet and a condenser. Triphenylphosphine (TPP) (26.2 g, 0.1 mol) and nickel chloride (11) 0.05 mol (6.5 g) were added, and the mixture was heated under nitrogen to -86 - 200900452. The reaction mixture was then cooled to room temperature and stirred in ca. 1000 mL dichloromethane and water (1000 mL). The layers were layered and the organic layer was washed to a nickel chloride free color. The solvent was removed under reduced pressure, toluene was added to the residue, and then toluene was removed under reduced pressure. Toluene addition and removal were repeated until a solid product was obtained. The final product is then dried under vacuum. The structures of products 9 and 10 were confirmed by 1H-NMR. Example 1 Synthesis of 1 bis (indenine scale), 1 1

二酐(氧基二苯二甲酸酐(0.1莫耳))、3-氯苯胺(26.77 克,0.21莫耳)及原-二氯苯(300毫升)裝入裝置有攪拌 器、氮入口、Dean-Stark裝置及冷凝器之反應燒瓶中。反 應混合物於氮下移除水地加熱至約1 90-200 °C歷經4小 時。反應混合物隨後冷卻至室溫且添加至約1500毫升甲 醇中。之後濾出中間物雙(氯-醯亞胺)且於烘箱中在1 0 0 °C 下乾燥至定重。雙(氯-醯亞胺)係如實施例9及1 0般地轉 化成雙(醯亞胺鐵)11。 實施例12雙醯亞胺-單辚鹽12之合成 -87- 200900452A dianhydride (oxydiphthalic anhydride (0.1 mol)), 3-chloroaniline (26.77 g, 0.21 mol) and pro-dichlorobenzene (300 ml) were charged with a stirrer, nitrogen inlet, Dean - In the reaction flask of the Stark apparatus and condenser. The reaction mixture was heated to about 1 90-200 °C under nitrogen for 4 hours. The reaction mixture was then cooled to room temperature and added to about 1500 ml of methanol. The intermediate bis(chloro-imine) was then filtered off and dried in an oven at 10 ° C to a constant weight. Bis(chloro-indenine) was converted into bis(indenine iron) 11 as in Examples 9 and 10. Example 12 Synthesis of bisinimide-monoterpene salt 12 -87- 200900452

二胺(三環十二碳基二胺(0.3莫耳))苯二甲酸酐(0.1莫 耳)及鄰二氯苯(300毫升)裝入裝置有攪拌器、氮入口、 Dean-Stark及冷凝器之反應燒瓶中。混合物於氮下移除水 地加熱至約1 90-200°C歷經4小時。反應混合物隨後冷卻 至室溫且攪入約1 5 00毫升己烷/甲醇中,產生中間物單苯 二甲醯亞胺之異構物混合物,其在1〇〇 °C下乾燥至定重。 單苯二甲醯亞胺(0.1莫耳)、4-氯苯二甲酸酐(0.1莫 耳)及鄰二氯苯(3 00毫升)裝入如前裝置之燒瓶中。混合物 於氮下移除水地加熱至約1 9 0 - 2 0 0 °C歷經4小時。反應混 合物隨後冷卻至室溫且攪入約1 5 00毫升己烷/甲醇中,產 生中間物單苯二甲醯亞胺-單氯苯二甲醯亞胺之異構物混 合物,其於loot乾燥至定重。 單苯二甲醯亞胺-單氯苯二甲醯亞胺中間物與三苯基 膦於氯化鎳(II)存在下如實施例8所述般地反應,產生產 物雙醯亞胺-單鱗鹽1 2之異構物混合物。 包含四級鳞陽離子之有機黏土組成物的製備 實施例1 3包含鱗陽離子1 3之有機黏土組成物 -88- 200900452Diamine (tricyclododecaethylenediamine (0.3 mol)) phthalic anhydride (0.1 mol) and o-dichlorobenzene (300 ml) charged with a stirrer, nitrogen inlet, Dean-Stark and condensation In the reaction flask. The mixture was heated to about 1 90-200 ° C under nitrogen for 4 hours. The reaction mixture was then cooled to room temperature and stirred into about 1,500 ml of hexanes/methanol to give an intermediate mixture of the intermediates of <RTI ID=0.0> Monophthalimide (0.1 mol), 4-chlorophthalic anhydride (0.1 mol) and o-dichlorobenzene (300 ml) were placed in a flask as in the previous apparatus. The mixture was heated to about 190 - 00 °C under nitrogen for 4 hours. The reaction mixture was then cooled to room temperature and stirred into about 1,500 ml of hexanes/methanol to give the mixture of the intermediates of the monomethyleneimine-monochlorobenzidine imine, which was dried on a loot. To the weight. The monoxanthene imine-monochlorophthalimide intermediate reacts with triphenylphosphine in the presence of nickel (II) chloride as described in Example 8 to produce the product bis-imine-single A mixture of isomers of squamous salt 12. Preparation of an organic clay composition comprising a quaternary cation cation Example 1 3 an organic clay composition comprising a scaly cation 13 -88- 200900452

於1公升燒杯中裝入鳞鹽1 (實施例1,17.36克, 0.036莫耳)及甲醇(900毫升)且加熱至約64。(:。在另一個 燒瓶中鈉蒙脫石黏土(Na-MMT/ Kunipia F黏土,30.00 克,0·030莫耳當量)與約2.1公升去離子水一起攪拌。當 黏土分散時,漿液加熱至約6 5 t且添加至大型經預熱摻合 器中。於劇烈攪拌下將鹽之甲醇溶液緩緩添加至摻合器中 之黏土漿液。最初形成濃稠發泡物,隨後分散。混合物劇 烈摻合約1 〇分鐘,之後較緩慢地摻合另外20分鐘。溫度 係約65 °C。在摻合約30分鐘後,使用大型細燒結玻璃漏 斗過濾混合物。固體黏土於熱(80°C)水中再次調漿,攪拌 15分鐘並過濾。固體黏土隨後於熱(64 °C)甲醇中調漿並隨 之過濾。經純化之黏土於真空下在室溫乾燥直至可磨成 粉。潮濕之粉末於真空下於150 °C乾燥約12小時,再次硏 磨以得到約3 0克乾燥有機黏土組成物黏土,76%產率。 實施例14包含錢陽離子14之有機黏土組成物Scale 1 (Example 1, 17.36 g, 0.036 mol) and methanol (900 ml) were charged in a 1 liter beaker and heated to about 64. (: In another flask, sodium montmorillonite clay (Na-MMT/Kunipia F clay, 30.00 g, 0.030 mol equivalent) was stirred with about 2.1 liters of deionized water. When the clay was dispersed, the slurry was heated to About 6 5 t and added to the large preheated blender. The methanol solution of the salt was slowly added to the clay slurry in the blender with vigorous stirring. The thick foam was initially formed and then dispersed. The mixture was blended for 1 〇 minutes, then blended slowly for another 20 minutes. The temperature was about 65 ° C. After 30 minutes of blending, the mixture was filtered using a large fine sintered glass funnel. The solid clay was again in hot (80 ° C) water. The slurry was stirred, stirred for 15 minutes and filtered. The solid clay was then slurried in hot (64 ° C) methanol and filtered. The purified clay was dried under vacuum at room temperature until it could be ground into a powder. It was dried at 150 ° C for about 12 hours and honed again to obtain about 30 g of dry organic clay composition clay, 76% yield. Example 14 Organic clay composition containing money cation 14

200900452 在5 000毫升圓底燒瓶中裝入2000毫升去離子(DI)水 並使用機械式攪拌器攪拌。之後’緩緩添加約25.00克 (0.025當量)KunipiaF黏土,攪拌至黏土充分分散。分散 之黏土溶液隨後加熱至約80°C。個別地,將20.80克 (0.0 1 43 7 莫耳,15%過量)碘化 BPADA-mATPP 5 溶於 410 毫升乙腈且加熱至約80°C。碘化BPADA-mATPP鹽溶液隨 後添加於黏土分散液,結合之混合物於約8 0 °C攪拌一小 時。之後過濾黏土,以2500毫升去離子水再次漿化且於 8 〇°C攪拌15分鐘。過濾黏土之後,亦於最後過濾之後進 行乙腈己基。經修飾之黏土在25 °C真空下乾燥24小時直 至可摻合成粉末。經修飾之黏土再於l5〇°C真空中乾燥12 小時,黏土再次摻合產生包含陽離子14之有機黏土組成 物的細粉,約8 4 %產率。 實施例15-16包含鱗陽離子15或16之有機黏土組 成物200900452 A 5,000 ml round bottom flask was charged with 2000 ml of deionized (DI) water and stirred using a mechanical stirrer. Thereafter, about 25.00 g (0.025 equivalent) of Kunipia F clay was slowly added and stirred until the clay was sufficiently dispersed. The dispersed clay solution was then heated to about 80 °C. Separately, 20.80 g (0.0 1 43 7 mol, 15% excess) of iodinated BPADA-mATPP 5 was dissolved in 410 ml of acetonitrile and heated to about 80 °C. The iodinated BPADA-mATPP salt solution was then added to the clay dispersion, and the combined mixture was stirred at about 80 ° C for one hour. The clay was then filtered, reslurried in 2500 ml of deionized water and stirred at 8 °C for 15 minutes. After the clay was filtered, acetonitrile was also added after the final filtration. The modified clay was dried under vacuum at 25 ° C for 24 hours until the synthetic powder was blended. The modified clay was further dried in a vacuum of 15 ° C for 12 hours, and the clay was again blended to produce a fine powder of the organic clay composition containing the cation 14 in an amount of about 84%. Examples 15-16 comprise an organic clay composition of scaly cations 15 or 16.

其他包含銹陽離子15 (實施例15,枯基- MMT)或16 (實施例1 6)之有機黏土組成物係如實施例1 4般製備。 -90- 200900452 包含有機錢陽離子之有機黏土組成物的數據係提供於 表1。「CE-1」係表示對照例i,「CE_2」係表示對照例 2等。「Ex-14」係表示「實施例14」,「Ex-15」係表示 「實施例1 5」等。 表 1 :包含有彳 _錢陽離子之有機黏土組成物 實施例 陽離子修飾劑 d-間距(A) 於40(TC在N2下30分鐘之重量損失(%) CE-1 四苯基鱗 17.8 3.1 CE-2 13 19 2.3 Ex-14 14 29 7.0 Ex-15 15 25.5 13.0 Ex-16 16 25.5 8.0 實施例17-26用於有機黏土組成物製備之一般方法 無機黏土(鈉蒙脫石,“Na-MMT”,購自 Southern Clay, Inc.)在相對於黏土重量爲 75份體積之去離子水 (“MilliQ水”)中漿化且於室溫攪拌(22-25 °C )歷經1小時且 隨之於90-95 °C攪拌1小時。有機鐵鹽於甲醇或乙腈中之 溶液隨之分批添加於無機黏土之漿液中,反應物質於65 -95 °C攪拌18-20小時。冷卻時過濾粗製有機黏土組成物, 洗滌至洗液不含鹵離子,之後於125 - 150 °C乾燥至定 重。 包含雙醯亞胺單鳞有機鐃陽離子之有機黏土組成物係 連同藉X-射線繞射(XRD)決定之d-間距數據收集於表2 中〇 91 - 200900452 表2 :包含雙醯亞胺單鱗陽離子之有機黏土組成物 實施例 陽離子修飾劑 d-間距(A) Ex-17 Ph3p「Ο 0 17 17.5 Ex-18 o’ 18 19.57 Ex-19 ο 19 6 15.05 Ex-20 >Njas"aNi ph f Ph7 20 18.3 包含雙醯亞胺二銹有機錢陽離子之有機黏土組成物係 連同藉X-射線繞射(XRD)決定之d-間距數據收集於表3 中〇 表3:包含雙醯亞胺二鱗陽離子之有機黏土組成物 實施例 陽離子修飾劑 d-間距(A) Ex - 2 1 h3c ch3 21 〇 Ph 22.29 -92- 200900452Other organic clay compositions containing rust cation 15 (Example 15, cumyl-MTT) or 16 (Example 16) were prepared as in Example 14. -90- 200900452 The data for the organic clay composition containing organic money cations is provided in Table 1. "CE-1" indicates Comparative Example i, and "CE_2" indicates Comparative Example 2 and the like. "Ex-14" means "Example 14", and "Ex-15" means "Example 15". Table 1: Organic clay composition containing 彳_money cation Example cation modifier d-spacing (A) at 40 (weight loss (%) of TC at 30 minutes under N2 CE-1 tetraphenyl scale 17.8 3.1 CE -2 13 19 2.3 Ex-14 14 29 7.0 Ex-15 15 25.5 13.0 Ex-16 16 25.5 8.0 Examples 17-26 General method for the preparation of organic clay compositions Inorganic clay (sodium montmorillonite, "Na-MMT , purchased from Southern Clay, Inc., slurried in 75 parts by volume of deionized water ("MilliQ Water") relative to the weight of the clay and stirred at room temperature (22-25 °C) for 1 hour. Stir at 90-95 ° C for 1 hour. The solution of organic iron salt in methanol or acetonitrile is added to the slurry of inorganic clay in batches. The reaction mixture is stirred at 65-95 ° C for 18-20 hours. The organic clay composition is washed until the washing liquid contains no halogen ions, and then dried to a constant weight at 125 - 150 ° C. The organic clay composition containing the bismuthimine monobasic organic cerium cation is accompanied by X-ray diffraction ( The d-spacing data determined by XRD) is collected in Table 2 〇91 - 200900452 Table 2: Containing bis-imine Organic clay composition example cationic modifier d-spacing (A) Ex-17 Ph3p "Ο 0 17 17.5 Ex-18 o' 18 19.57 Ex-19 ο 19 6 15.05 Ex-20 >Njas"aNi ph f Ph7 20 18.3 The organic clay composition containing the bis-imine imine organic cations, together with the d-spacing data determined by X-ray diffraction (XRD), is collected in Table 3: Table 3: Containing bis-imine Scaly cation organic clay composition example cation modifier d-spacing (A) Ex - 2 1 h3c ch3 21 〇 Ph 22.29 -92- 200900452

包含胺基-單醯亞胺錢有機鱗陽離子之有機黏土組成 物係連同藉X-射線繞射(XRD)決定之d-間距數據收集於表 4 〇The composition of the organic clay containing the amino-monomethylene imine organic scaly cations, together with the d-spacing data determined by X-ray diffraction (XRD), is collected in Table 4 〇

-93- 200900452 包含四級鱗陽離子之聚合物-有機黏土複合材料組成 物的製備 實施例27包含陽離子14之聚合物-有機黏土複合材 料組成物 在裝有150毫升無水鄰二氯苯之1公升3-頸圓底燒 瓶中添加7.96克(4.77克矽酸鹽)實施例14所製備之 BPADA-mATPP-MMT。該奈米黏土-鄰二氯苯分散液使用 具有1/2英吋直徑實心探針之400W Branson Sonificator 45 0於20 %輸出下超音波振盪一小時。超音波振盪之後, 添加16.17克(0.150莫耳)對-苯二胺(pPD)及50毫升鄰二 氯苯且加熱攪拌直至pPD溶解。之後,添加75.31 (0.145 莫耳)BPADA,1.43克(0.0096莫耳)苯二甲酸酐及225毫 升其他鄰二氯苯。混合物調至回流,此時隨時間移除225 毫升鄰二氯苯及水。接著冷卻溶液且與3 00毫升庚烷一起 攪拌。濾出形成之固體聚合物且於150°C真空爐中乾燥15 小時產生8 9 · 1 7克(9 3.4 %產率)聚合物·有機黏土複合材料 組成物。聚合物樹脂之聚合調配程度係爲3 0。所調配之 重量百分比矽酸鹽係爲3 %。 實施例28包含陽離子15之聚合物-有機黏土複合材 料組成物 裝有8 5 0毫升無水藜蘆醚之3公升3-頸圓底燒瓶中 添加 210.0 克(g) (0.3 95 莫耳)BPADA 及 40.1 克(23.6 克 矽酸鹽)實施例15所製備之枯基PA-mATPP-MMT。混合 -94- 200900452 物使用具有 1/2英吋直徑實心探針之 400W Branson Sonificator 45〇於40%輸出下超音波振盪三小時。超音波 振盪之後,添加100.7克(0·406莫耳)4,4’-二胺基二苯基 楓(DDS),2.0克(0.013莫耳))苯二甲酸酐(ΡΑ)及3 50毫 升藜蘆醚。混合物加熱至回流,以12小時之時間移除 2 00毫升藜蘆醚-水混合物。之後以3小時之時間自反應 器蒸餾另外400毫升藜蘆醚。反應混合物隨後冷卻至 80 t並倒入裝有2公升甲醇之高速摻合器中。瀘出形成之固 體聚合物,在2 5 0 °C真空爐中乾燥1 5小時。得到產物聚合 物-有機黏土複合材料組成物(25 3克),75%產率。聚合調 配程度係爲3 5。所調配之重量百分比矽酸鹽係爲7%。 實施例29包含陽離子14之聚合物-有機黏土複合材 料組成物 在裝有150毫升無水〇DCB之2公升3-頸圓底燒瓶中 添加7.51克(4.51克矽酸鹽)實施例14所製備之BPADA-mATPP-MMT。該奈米黏土 - 〇DCB分散液使用具有1/2英 吋直徑實心探針之 400W Branson Sonificator 450 於 20 % 輸出下超音波振盪一小時。超音波振盪之後,添加3 4· 90 克(0.1 74 莫耳)4,4’-氧基二苯胺(4,4’-OD A),52.00 (〇·168 莫耳)4,4’-氧基二苯二甲酸酐(〇DPA),1.9 8 7克(0.0134 莫耳)苯二甲酸酐,20毫升二甲苯及300毫升 〇DCB。 混合物調至回流,此時隨時間移除225毫升溶劑-水。接 著冷卻溶液且與300毫升庚烷一起攪拌。濾出形成之固體 -95- 200900452 聚合物且在150 °C於真空爐中乾燥15小時,產生88.52克 包含陽離子1 4之聚合物-有機黏土複合材料組成物, 98.22%產率。聚合調配程度係爲25。所調配之重量百分 比矽酸鹽係爲5 %。 實施例30-37聚合物-有機黏土複合材料組成物,熔 融製備 實施例3 0-3 7採用以下一般方法。U1 tern® 1010聚醚 醯亞胺(58.2克)稱重並分成兩等份。於一份中添加1.8克 有機黏土組成物(經修飾Na-MMT)並充分混合。兩份聚醚 醯亞胺接著以約9分鐘同時添加於保持在3 50°C之Haake 混煉器中且接著350t混合約30分鐘,並定時取樣。隨後 自 Haake混煉器取出產物。聚合物-有機黏土複合材料組 成物藉凝膠滲透層析(GPC)分析。所製備之各種聚合物-有 機黏土複合材料組成物的數據及分子量數據係收集於表 5。產物聚合物-有機黏土複合材料組成物亦藉X-射線繞射 (XRD),透射式電子顯微鏡定出特性。此外,決定熱膨脹 係數(CTE)。參考物,用以製備所使用之有機黏土組成物 的無機黏土(Na-MMT,Southern Clays,USA)之 d-間距爲 9.7埃。所採用之聚醚醯亞胺之起始重量平均分子量(Mw) 44,965克/莫耳且起始數量平均分子量1 9,200克/莫耳且 CTE 約 62.1 (ppm)。 -96- 200900452 表5 :包含聚醚醯亞胺之聚合物-有機黏土複合材料組成物 實施例 陽離子修飾劑 d-間距* Mw Μη CTE 30 21 >30 47,785 23,175 28.7 31 23 50,458 25,079 ... 32 24 43,295 19,641 40 33 14 51,729 25,094 34 22 49,518 23,753 35 17 51,628 24,362 _____ 36 18 51,246 25,286 37 19 50,449 26,621 ——- d-間距*於聚合物-有機黏土複合材料組成物中 實施例3 0-3 7所收集之數據顯示發現所製備之聚合 物-有機黏土複合材料組成物中的聚醚醯亞胺基質幾乎或 完全無降解。而且,在進行偵測時,所觀察到之d-間距 遠大於在對應之有機黏土組成物所觀察到之d_間距。 實施例3 8 - 5 1經原位聚合製備之聚合物-有機黏土複 合材料組成物,包含有包含自DDS及BPADA或ODPA衍 生之結構單元的聚合物樹脂 聚合物-有機黏土複合材料組成物3 8-43及46·51係 如以下實施例所述般製備(實施例43)。包含陽離子14之 有機黏土 組成物(BPADA-mATPP-MMT),9.05 克及 59.85 克氧基二苯二甲酸酐(ODPA)添加於219毫升鄰二氯苯 -97- 200900452 (oDCB)及146毫升藜蘆醚中。混合物以機械式攪拌器混 合2小時以溶解Ο D P A。容器隨後浸入槽式超音波振盪器 中並以超音波振盪直至得到黏土之細密分散液。燒瓶隨後 裝置頂部攪拌器及Dean-Stark集液器、添加46.33克 4,4’-二胺基二苯基砸(DDS)及0.08913克苯胺。使用60毫 升oDCB及40毫升藜蘆醚將DDS潤洗至容器中。混合物 攪拌並以三小時緩緩加熱至回流,藉共沸蒸餾移除水。於 回流下加熱經1 8小時後’得到細粉之分散液。分散液添 加於較大體積之甲醇中,過濾並於真空下在180 °C乾燥。 形成之乾燥粉末隨後移至Haake熔融混煉器中且於3 90°C 及50rpm混合60分鐘。以5分鐘間隔取出試樣。15分鐘 之試樣於760 °F在兩片襯有鐵弗龍之薄片之間壓製成膜。 所壓製之膜試樣隨後藉熱機械分析進行分析且於3 0至 20 0 °C範圍測量CTE。 聚合物-有機黏土複合材料組成物4 4 - 4 5係如下製 備。使用SILVERSON混煉器(實驗室連線組合混煉器,型 號L4R-PA’方孔局剪切網’栗速〜600毫升/分鐘)混合有 機黏土與溶劑。將 450毫升鄰二氯苯(〇dCB)泵經該 SILVERSON混煉器。將包含陽離子14之有機黏土組成物 (BPADA-mATPP-MMT) ’ 1 3 · 1克緩緩添加於循環中之 oDCB 中。混合物以循環模式於 6000rpm下行經 SILVERSON高剪切混煉器歷經45分鐘。混合物隨後移至 1公升三頸燒瓶中。燒瓶隨後裝置頂部攪拌器及Dean-Stark 集液器 。添加 74.2 克雙酚 a 二酐 (BP ADA)且 燒瓶加 -98- 200900452 熱至l〇〇°C以溶解二酐。之後添加3 3.90克4,4’-二胺基二 苯基碾(DDS),20毫升〇DCB用以將DDS潤洗至容器。混 合物攪拌並緩緩加熱至回流且藉共沸蒸餾移除水副產物。 於回流下加熱經3 . 5小時,移除熱且反應混合物回冷至室 溫。形成之黏稠混合物移至Haake熔融混煉器且於3 90 °C 及50rpm混合60分鐘。以5分鐘間隔取出試樣。15分鐘 之試樣於760°F在兩片襯有鐵弗龍之薄片之間壓製成膜。 所壓製之膜試樣隨後藉熱機械分析進行分析且於3 0至 2 0 0 °C範圍測量C T E。 實施例3 8 - 5 1之聚合物-有機黏土複合材料組成物的 結果係列於表6。 表6: DDS與ODPA及BPADA之原位聚合模壓試樣 所得的CTE結果 實施例 二酐 溶劑 陽離子修 飾劑1 黏土充 塡率 混合方法1· CTE %Εχι 38 BPADA 鄰二氯苯 Μ 0% 58 0.0% 39 BPADA 鄰二氯苯 DP 7% 超音波振盪 37 34.2% 40 BPADA oDCB 枯基 7% 超音波振盪 34 39.5% 41 BPADA v* TPP 3.80% 超音波振盪 48 15.8% 42 BPADA NMP ΤΡΡ 3.80% 超音波振盪 47 17.5% 43 BPADA o/v** DP 3.8 超音波振盪 44 22.8% 44 BPADA o/v** DP 7.60% 超音波振盪 36 35.7% 45 BPADA oDCB DP 7% Silverson 50 11.0% 46 BPADA oDCB 枯基 7% Silverson 38 32.4% 47 BPADA v* 枯基 3.8 超音波振盪 45 21.0% 48 ODPA oDCB Μ J \ w 0% 49 0.0% 49 ODPA o/v** DP 3.80% 超音波振盪 34 29.5% 50 ODPA v* TPP 5% 超音波振盪 39 18.6% 51 ODPA o/v** 枯基 3.8 超音波振盪 36 25.3% -99- 200900452 “DP” =陽離子14,“枯基陽離子15,TPP =四苯基鱗 t實施例45-46中混合步驟係使用SILVERSON高剪切混煉 器進行。ί “%Ex”聚合物-有機黏土複合材料組成物中有機 黏土組份的剝離百分比。 * “V” =藜蘆醚。〃 oDCB與藜蘆醚之混合物。 藉溶液摻合接著熔融擠塑製備之實施例52-53及對照 聚合物-有機黏土複合材料組成物 以下方法大體上可應用於製備包含本發明聚合物-有 機黏土複合材料組成物之薄膜試樣。 實施例5 2 包含陽離子15之有機黏土組成物於藜蘆醚中以超音 波振盪。施以超音波振盪之混合物係於5 00毫升藜蘆醚中 包含約2.7%有機黏土組成物。超音波振盪係於浸於水浴 中之1 000毫升圓底燒瓶中使用裝置有1/2英吋音波探針之 Branson 4 50W Sonifier於〜40%輸出功率進行〜1 6小時。總 共五批基本上相同之有機黏土組成物-溶劑批料以超音波 振盪且隨之結合。在所結合之經超音波振盪有機黏土組成 物批料中添加20重量百分比BPADA-DDS聚醚醯亞胺於 藜蘆醚中之溶液且充分混合該混合物。此混合物隨後添加 於裝有甲醇之摻合器中。濾出形成之固體粉末且於220°C 於真空下乾燥,隨後摻合足以產生69: 31之BPADA-DDS 聚醚醯亞胺及ODPA-DDS聚醚醯亞胺聚醚醯亞胺比例的 -100- 200900452 量之第二聚醚醯亞胺,ODPA-DDS聚醚醯亞胺。形成之混 合物經3"膜塑模擠塑成膜。形成之膜之奈米矽酸鹽充塡 率7%,機器方向CTE爲33.0 ppmTC且Tg 2 5 5 °C (參見圖 1之TEM影像)。 對照組 含相同BPADA-DDS聚醚醯亞胺相對於ODPA-DDS聚 醚醯亞胺比例且不含黏土的對照組薄膜之機器方向CTE 爲 48.5 ppm/°C 且 Tg 262°C。 實施例5 3 薄膜亦於BPADA-DDS聚醚醯亞胺:ODPA-DDS聚醚 醯亞胺爲60: 40且奈米矽酸鹽充塡率7%下擠塑。該膜之 機器方向(:丁£爲28.7卩?111/。(:且丁8 266。(:。 四級吡啶鑰鹽之製備 實施例54四氟硼酸1,2,4,6 -四苯基吡啶鑰27之製備-93- 200900452 Preparation of a polymer-organic clay composite composition comprising a quaternary cation cation Example 27 comprises a cation 14 polymer-organic clay composite composition containing 1 liter of 150 ml of anhydrous o-dichlorobenzene To the 3-neck round bottom flask was added 7.96 g (4.77 g of decanoate) of BPADA-mATPP-MMT prepared in Example 14. The nanoclay-o-dichlorobenzene dispersion was ultrasonically shaken for one hour at a 20% output using a 400 W Branson Sonificator 45 0 with a 1/2 inch diameter solid probe. After the ultrasonic wave was shaken, 16.17 g (0.150 mol) of p-phenylenediamine (pPD) and 50 ml of o-dichlorobenzene were added and stirred with heating until the pPD was dissolved. Thereafter, 75.31 (0.145 moles) of BPADA, 1.43 grams (0.0096 moles) of phthalic anhydride, and 225 milliliters of other o-dichlorobenzene were added. The mixture was brought to reflux, at which time 225 mL of o-dichlorobenzene and water were removed over time. The solution was then cooled and stirred with 300 ml of heptane. The solid polymer formed was filtered off and dried in a vacuum oven at 150 ° C for 15 hours to give 8 9 · 17 g (9 3.4 % yield) of polymer·organic clay composite composition. The degree of polymerization of the polymer resin is 30. The weight percentage of the citrate to be formulated is 3%. Example 28 Polymer-Organic Clay Composite Composition Containing Cationic 15 A 3 liter 3-neck round bottom flask containing 850 ml of anhydrous cucurbitone was added with 210.0 g (g) (0.395 mol) of BPADA and 40.1 g (23.6 g of citrate) of the cumyl PA-mATPP-MMT prepared in Example 15. Mixing -94- 200900452 The instrument was ultrasonically shaken for three hours at 40% output using a 400W Branson Sonificator 45 with a 1/2 inch diameter solid probe. After the ultrasonic wave was shaken, 100.7 g (0·406 mol) of 4,4'-diaminodiphenyl maple (DDS), 2.0 g (0.013 mol) of phthalic anhydride (ΡΑ) and 3 50 ml were added. Huluene ether. The mixture was heated to reflux and a 200 mL cucurbit ether-water mixture was removed over a period of 12 hours. An additional 400 ml of verazone was then distilled from the reactor over a period of 3 hours. The reaction mixture was then cooled to 80 t and poured into a high speed blender containing 2 liters of methanol. The formed solid polymer was decanted and dried in a vacuum oven at 250 ° C for 15 hours. The product polymer-organic clay composite composition (25 3 g) was obtained in 75% yield. The degree of polymerization is 3 5 . The weight percentage of the prepared citrate was 7%. Example 29 Polymer-Organic Clay Composite Composition Containing Cation 14 Addition of 7.51 g (4.51 g of decanoate) to a 2 liter 3-neck round bottom flask containing 150 mL of anhydrous hydrazine DCB was prepared as in Example 14. BPADA-mATPP-MMT. The nanoclay-〇DCB dispersion was ultrasonically shaken for one hour at a 20% output using a 400W Branson Sonificator 450 with a 1/2 inch diameter solid probe. After the ultrasonic vibration, add 3 4·90 g (0.1 74 mol) of 4,4'-oxydiphenylamine (4,4'-OD A), 52.00 (〇·168 mol) 4,4'-oxygen Diphthalic anhydride (〇DPA), 1.9 8 7 (0.0134 mol) phthalic anhydride, 20 ml xylene and 300 ml 〇DCB. The mixture was brought to reflux, at which time 225 mL of solvent-water was removed over time. The solution was then cooled and stirred with 300 ml of heptane. The formed solid -95-200900452 polymer was filtered off and dried in a vacuum oven at 150 °C for 15 hours to yield 88.52 g of a polymer-organic clay composite composition comprising cation 14 in 98.22% yield. The degree of polymerization is 25 . The weight percentage of the formulated citrate is 5%. Example 30-37 Polymer-Organic Clay Composite Composition, Melt Preparation Example 3 0-3 7 The following general procedure was employed. U1 tern® 1010 polyether quinone imine (58.2 g) was weighed and divided into two equal portions. 1.8 g of an organic clay composition (modified Na-MMT) was added to one portion and thoroughly mixed. Two portions of the polyether oximine were then added simultaneously to the Haake mixer maintained at 305 ° C for about 9 minutes and then mixed at 350 Torr for about 30 minutes and sampled periodically. The product was then removed from the Haake mixer. The polymer-organic clay composite composition was analyzed by gel permeation chromatography (GPC). The data and molecular weight data of the various polymer-organic clay composite compositions prepared are summarized in Table 5. The product polymer-organic clay composite composition was also characterized by X-ray diffraction (XRD) and transmission electron microscopy. In addition, the coefficient of thermal expansion (CTE) is determined. The reference material, the inorganic clay (Na-MMT, Southern Clays, USA) used to prepare the organic clay composition used, had a d-spacing of 9.7 angstroms. The polyether quinone imine used had a starting weight average molecular weight (Mw) of 44,965 g/mol and an initial number average molecular weight of 9,200 g/mole and a CTE of about 62.1 (ppm). -96- 200900452 Table 5: Polymers containing polyether sulfimine-organic clay composite composition Examples Cationic modifier d-spacing* Mw Μη CTE 30 21 >30 47,785 23,175 28.7 31 23 50,458 25,079 ... 32 24 43,295 19,641 40 33 14 51,729 25,094 34 22 49,518 23,753 35 17 51,628 24,362 _____ 36 18 51,246 25,286 37 19 50,449 26,621 ——- d-spacing* in polymer-organic clay composite composition Example 3 0-3 The data collected 7 showed that the polyether quinone imide in the polymer-organic clay composite composition prepared was found to be almost or completely free of degradation. Moreover, the d-spacing observed is much larger than the d-spacing observed in the corresponding organic clay composition. Example 3 8 - 5 1 Polymer-organic clay composite composition prepared by in-situ polymerization, comprising a polymer resin polymer-organic clay composite composition 3 comprising structural units derived from DDS and BPADA or ODPA 8-43 and 46·51 were prepared as described in the following examples (Example 43). Organic clay composition containing cationic 14 (BPADA-mATPP-MMT), 9.05 g and 59.85 g of oxydiphthalic anhydride (ODPA) added to 219 ml of o-dichlorobenzene-97-200900452 (oDCB) and 146 ml of hydrazine In the ether. The mixture was mixed with a mechanical stirrer for 2 hours to dissolve Ο D P A. The vessel is then immersed in a trough ultrasonic oscillator and ultrasonically oscillated until a fine dispersion of clay is obtained. The flask was then equipped with an overhead stirrer and a Dean-Stark trap, adding 46.33 grams of 4,4'-diaminodiphenylphosphonium (DDS) and 0.08913 grams of aniline. DDS was rinsed into the container using 60 ml of oDCB and 40 ml of verazone. The mixture was stirred and slowly heated to reflux over three hours, and water was removed by azeotropic distillation. After heating under reflux for 18 hours, a fine powder dispersion was obtained. The dispersion was added to a larger volume of methanol, filtered and dried under vacuum at 180 °C. The resulting dry powder was then transferred to a Haake melt mixer and mixed for 60 minutes at 3 90 ° C and 50 rpm. The samples were taken at 5 minute intervals. A 15 minute sample was pressed at 760 °F between two sheets of Teflon-lined film. The pressed film samples were then analyzed by thermomechanical analysis and the CTE was measured at a range of 30 to 20 °C. The polymer-organic clay composite composition 4 4 - 4 5 was prepared as follows. The organic clay and solvent were mixed using a SILVERSON mixer (laboratory combination mixer, model L4R-PA' square hole shearing net 'lime speed ~ 600 ml/min). 450 ml of o-dichlorobenzene (〇dCB) was pumped through the SILVERSON mixer. The organic clay composition (BPADA-mATPP-MMT) '1 3 · 1 gram containing the cation 14 was slowly added to the oDCB in the cycle. The mixture was passed through a SILVERSON high shear mixer in a cycle mode at 6000 rpm for 45 minutes. The mixture was then transferred to a 1 liter three-necked flask. The flask was then equipped with an overhead stirrer and a Dean-Stark dispenser. Add 74.2 grams of bisphenol a dianhydride (BP ADA) and add -98- 200900452 to the flask to heat to 1 °C to dissolve the dianhydride. Thereafter, 3.90 g of 4,4'-diaminodiphenyltrimide (DDS) was added, and 20 ml of hydrazine DCB was used to rinse the DDS into the container. The mixture was stirred and slowly heated to reflux and the water by-product was removed by azeotropic distillation. Heating was carried out under reflux for 3.5 hours, heat was removed and the reaction mixture was cooled to room temperature. The resulting viscous mixture was transferred to a Haake melt mixer and mixed at 3 90 ° C and 50 rpm for 60 minutes. The samples were taken at 5 minute intervals. A 15 minute sample was pressed at 760 °F between two sheets of Teflon-lined film. The pressed film samples were then analyzed by thermomechanical analysis and C T E was measured at a range of 30 to 200 °C. Example 3 The results of the polymer-organic clay composite composition of 8 - 5 1 are shown in Table 6. Table 6: CTE results obtained by in-situ polymerization molded samples of DDS and ODPA and BPADA Example bis anhydride solvent cation modifier 1 Clay filling rate method 1 CTE %Εχι 38 BPADA o-dichlorobenzoquinone 0% 58 0.0 % 39 BPADA o-dichlorobenzene DP 7% Ultrasonic oscillation 37 34.2% 40 BPADA oDCB cum 7% Ultrasonic oscillation 34 39.5% 41 BPADA v* TPP 3.80% Ultrasonic oscillation 48 15.8% 42 BPADA NMP ΤΡΡ 3.80% Ultrasonic Oscillation 47 17.5% 43 BPADA o/v** DP 3.8 Ultrasonic oscillation 44 22.8% 44 BPADA o/v** DP 7.60% Ultrasonic oscillation 36 35.7% 45 BPADA oDCB DP 7% Silverson 50 11.0% 46 BPADA oDCB cumyl 7% Silverson 38 32.4% 47 BPADA v* cumyl 3.8 Ultrasonic oscillation 45 21.0% 48 ODPA oDCB Μ J \ w 0% 49 0.0% 49 ODPA o/v** DP 3.80% Ultrasonic oscillation 34 29.5% 50 ODPA v * TPP 5% Ultrasonic oscillation 39 18.6% 51 ODPA o/v** cumyl 3.8 Ultrasonic oscillation 36 25.3% -99- 200900452 "DP" = cation 14, "cumyl cation 15, TPP = tetraphenyl scale t The mixing steps in Examples 45-46 were carried out using a SILVERSON high shear mixer. ί "%Ex" Polymer - Organic Percentage of peeling of the organic clay component in the soil composite composition. * "V" = cucurbit ether. 混合物 mixture of oDCB and cucurbit ether. Examples 52-53 and comparative polymerization prepared by solution blending followed by melt extrusion molding. Object-Organic Clay Composite Composition The following method is generally applicable to the preparation of a film sample comprising the polymer-organic clay composite composition of the present invention. Example 5 2 An organic clay composition comprising a cation 15 in a veratrol Ultrasonic oscillation. The mixture subjected to ultrasonic oscillation is composed of about 2.7% organic clay composition in 500 ml of cucurbit ether. Ultrasonic oscillation is applied to a 1 000 ml round bottom flask immersed in a water bath. The 1/2 inch sonic probe Branson 4 50W Sonifier was run at ~40% output power for ~1 6 hours. A total of five batches of substantially identical organic clay composition-solvent batches were ultrasonically oscillated and subsequently combined. A solution of 20 weight percent of BPADA-DDS polyether sulfimine in veratrol was added to the combined ultrasonic oscillating organic clay composition batch and the mixture was thoroughly mixed. This mixture was then added to a blender equipped with methanol. The solid powder formed was filtered off and dried under vacuum at 220 ° C, followed by blending a ratio of BPADA-DDS polyether quinone and ODPA-DDS polyether quinone polyether phthalimide which was sufficient to produce 69:31. 100- 200900452 A second amount of polyether oximine, ODPA-DDS polyether quinone. The resulting mixture was extruded into a film by a 3" film molding. The formed film had a 塡 塡 rate of 7%, a machine direction CTE of 33.0 ppm TC and a Tg 2 5 5 ° C (see TEM image of Figure 1). The control group had a machine direction CTE of 48.5 ppm/°C and a Tg of 262 °C for the control film containing the same BPADA-DDS polyether quinone relative to the ODPA-DDS polyether oxime ratio and containing no clay. Example 5 3 The film was also extruded under BPADA-DDS polyether quinone imine: ODPA-DDS polyether yttrium imine at 60:40 and nano strontium sulphate filling rate of 7%. The machine direction of the film (: 丁£ is 28.7卩?111/. (: 丁丁8 266. (:. Preparation of quaternary pyridinium salt Example 54 tetrafluoroboric acid 1,2,4,6-tetraphenyl) Preparation of Pyridine Key 27

裝置冷凝器之500毫升圓底燒瓶中裝入四氟硼酸 2,4,6-二苯基-哌喃鑰(22.4克,0.056莫耳),苯胺(5.8 克’ 0.060莫耳)及乙醇(2〇〇毫升)。形成之溶液以磁力攪 -101 - 200900452 拌且於氮氛圍下回流6小時。溶液冷卻至室溫且產物27 沉澱爲帶綠之黃色結晶固體。過濾收集產物且於真空爐中 在 100°C 乾燥(23 克,87%產率)。Mp = 25 3 °c 實施例55 1_(4-苯氧基苯基)-四氟硼酸2,4,6-三苯基 吡啶鑰2 8之製備A 500 ml round bottom flask equipped with a condenser was charged with 2,4,6-diphenyl-perpenyl tetrafluoroborate (22.4 g, 0.056 mol), aniline (5.8 g '0.060 mol) and ethanol (2). 〇〇 ml). The resulting solution was stirred by magnetic stirring -101 - 200900452 and refluxed for 6 hours under a nitrogen atmosphere. The solution was cooled to room temperature and product 27 precipitated as a greenish yellow crystalline solid. The product was collected by filtration and dried at 100 ° C (23 g, 87% yield) in vacuo. Mp = 25 3 °c Example 55 Preparation of 1_(4-phenoxyphenyl)-tetrafluoroboric acid 2,4,6-triphenylpyridine 2 8

裝置冷凝器之1公升圓底燒瓶中裝入四氟硼酸2,4,6-三苯基-哌喃鎗(50.0克,0.126莫耳)、4-苯氧基苯胺(25.7 克,0.138莫耳)及乙醇(400毫升)。形成之溶液以磁力攪 拌且於氮氛圍下回流6小時。溶液冷卻至室溫,縮合產物 以乳黃色結晶形式沉澱析出。過濾收集結晶且於真空爐中 乾燥(l〇〇°C)產生所需產物(68克,95%產率)。Mp = 201.7C 實施例56 4-(4-(l-甲基-1-苯基-乙基)-苯氧基)苯胺29 之製備A 1 liter round bottom flask equipped with a condenser was charged with 2,4,6-triphenyl-perpenone tetrafluoroborate (50.0 g, 0.126 mol), 4-phenoxyaniline (25.7 g, 0.138 mol). ) and ethanol (400 ml). The resulting solution was stirred magnetically and refluxed for 6 hours under a nitrogen atmosphere. The solution was cooled to room temperature, and the condensation product was precipitated as a milky yellow crystal. The crystals were collected by filtration and dried in vacuo to give the desired product (68 g, 95% yield). Mp = 201.7C Example 56 Preparation of 4-(4-(l-methyl-1-phenyl-ethyl)-phenoxy)phenylamine 29

裝置有Dean Stark集液器、冷凝器及機械式攪拌器 之5公升圓底燒瓶中裝入1_氟-4-硝基-苯(159克,1.128 -102- 200900452 莫耳)、4 -枯基酚(239克,1.128莫耳)、無水碳酸鉀(103 克,0.744莫耳)、N,N -二甲基甲醯胺(1.5公升)及甲苯 (1 5 0毫升)。形成之混合物於氮氛圍下攪拌並回流2小時 (溶液溫度〜160°C )。此期間水收集於集液器中。 反應混合物冷卻回至室溫。將碳上鈀(1 〇重量%Pd ’ 25克,0.025莫耳)添加於反應混合物接著甲酸銨(350 克,5.463莫耳)。反應期間,反應混合物之溶液的內部溫 度使用冷水保持低於5 5 °C。 2小時之後,將反應過濾,收集澄清濾液。將水(2公 升)添加於濾液,所需產物自溶液沉澱析出爲乳白色粉 末。過濾收集沉澱之粉末且於真空爐中在l〇〇°C乾燥12 小時,產生所需產物(3 0 3克,8 8 %產率)。 實施例57合成1-(4-(4-(1-甲基-1-苯基-乙基)-苯氧 基)-苯基)-四氟硼酸2,4,6-三苯基吡啶鑰,30A 5 liter round bottom flask equipped with a Dean Stark collector, condenser and mechanical stirrer was charged with 1-fluoro-4-nitro-benzene (159 g, 1.128 -102 - 200900452 Mohr), 4 - dry Phenol (239 g, 1.128 mol), anhydrous potassium carbonate (103 g, 0.744 mol), N,N-dimethylformamide (1.5 liters) and toluene (150 ml). The resulting mixture was stirred under a nitrogen atmosphere and refluxed for 2 hours (solution temperature ~ 160 ° C). During this time water is collected in the liquid trap. The reaction mixture was cooled back to room temperature. Palladium on carbon (1 〇 wt% Pd '25 g, 0.025 mol) was added to the reaction mixture followed by ammonium formate (350 g, 5.463 mol). During the reaction, the internal temperature of the solution of the reaction mixture was kept below 55 ° C using cold water. After 2 hours, the reaction was filtered and a clear filtrate was collected. Water (2 liters) was added to the filtrate, and the desired product precipitated from the solution as a milky white powder. The precipitated powder was collected by filtration and dried in a vacuum oven at <RTI ID=0.0># </RTI> <RTI ID=0.0> Example 57 Synthesis of 2-(4-(4-(1-methyl-1-phenyl-ethyl)-phenoxy)-phenyl)-tetrafluoroboric acid 2,4,6-triphenylpyridine , 30

裝置冷凝器及機械式攪拌器之5公升圓底燒瓶中裝入 四氟硼酸2,4,6_三苯基-哌喃鑰(206克,0.519莫耳)、4-[(1_甲基-1-苯基-乙基)-苯氧基]-苯胺(174克,0.574莫耳) 及乙醇(2公升)。形成之溶液於氮氛圍下攪拌且回流3小 時。溶液冷卻至室溫,縮合產物沉澱析出爲帶綠色之黃色 -103- 200900452A 5 liter round bottom flask equipped with a condenser and a mechanical stirrer was charged with 2,4,6-triphenyl-perpenyl tetrafluoroborate (206 g, 0.519 mol), 4-[(1_methyl) 1-phenyl-ethyl)-phenoxy]-phenylamine (174 g, 0.574 mol) and ethanol (2 liter). The resulting solution was stirred under a nitrogen atmosphere and refluxed for 3 hours. The solution was cooled to room temperature and the condensation product precipitated as a greenish yellow -103- 200900452

結晶。過濾收集結晶且於真空爐中乾燥(丨0(rc )產生所需 產物(333 克,94%產率)。Mp=283·7C 實施例 58:合成 BAPP-TPPy-BF4,31crystallization. The crystals were collected by filtration and dried in a vacuum oven ((0) to give the desired product (333 g, 94% yield). Mp=283·7C Example 58: Synthesis BAPP-TPPy-BF4,31

BAPP (4,4'-(4,4'-異亞丙基二苯基-1,1’-二基二氧基)二 苯胺)(220.0克,0.049莫耳),四氟硼酸三苯基哌喃鎗 (40.5克,0.102莫耳)及乙醇(400毫升)混合且回流5小 時。將反應混合物冷卻至室溫且過濾以提供產物雙吡啶鎗 鹽 31(BAPP-TPPy-BF4)。產量 54 克(95%)。Mp= 354°C。 表7提供吡啶鑰鹽2 7 ’ 2 8,3 0及3 1之產率及定性數 據。 -104- 200900452 表7 :吡啶鑰鹽之產率定性數據 吡啶鎗鹽(縮寫) 起始胺 產率 (%) m.p. (°C) TGA 5 重量% 損失溫 度rc ) 27 (TPPy-BF4) 苯胺 87 253 420 28 (苯氧基-TPPy-BF4) 4-苯氧基苯胺 95 202 420 30 (枯基苯氧基-TPPy-BF4) 枯基苯氧基苯胺 94 284 420 31 (BAPP-TPPy-BF4) BAPP 95 354 400 表7中之數據顯示,基於熱解重量分析(TGA),吡啶 鎗鹽具有極高且出乎意料程度之熱安定性。所有吡啶鑰鹽 所觀察到之5重量%損失溫度皆高於400°C。相對地,起 始哌喃鎗鹽四氟硼酸2,4,6-三苯基-哌喃鑰具有遠較爲低 之之安定性,且在所採用之試驗方法下於3 4 0 °C顯示5重 量%損失。 包含四級吡啶鑰陽離子之有機黏土組成物的製備 實施例59用於有機黏土組成物製備之一般方法 爲整體性地說明如何製備包含吡啶鎩陽離子之有機黏 土組成物,在此提供枯基苯氧基-TPPy-MMT之合成。在 裝置有機械式攪拌器之5公升圓底燒瓶中裝入鈉蒙脫石 -105- 200900452 (40克’ 0.041莫耳當量)及去離子水(3公升)。溶液攪拌且 加熱至85°C並充分分散鈉蒙脫石。枯基苯氧基-TPPy-BF4 30 (31.4克’ 0.046莫耳)於乙腈(625毫升)中之60°C溶液 以1 〇分鐘添加於鈉蒙脫石之懸浮液中。添加鹽溶液之 後,反應混合物於85 °C另外攪拌3小時。 過瀘收集經修飾之蒙脫石且以熱水洗滌(2公升,80 °C)以移除無機鹽副產物NaBF4。經修飾之黏土(有機黏土 組成物)藉著於60 °C再分散於乙腈(2公升)而進一步純 化,接著過濾以移除任何過量之吡啶鑰鹽。經純化之黏土 於真空下在150 °C乾燥24小時且碾磨產生細粉(50.3克, 8 0 %產率)。 實施例6 0經修飾之蒙脫石之大規模合成 在Pfaudler Inc•之50加侖不鏽鋼容器(容器1)中,於 室溫將470克鈉蒙脫石(Na-MMT)黏土添加於47公升攪拌 之去離子水中。當黏土分散時,混合物加熱至80°C。在 Brighton之10加侖不鏽鋼容器(容器2)中,有機修飾劑之 溶液係藉著將352克枯基苯氧基-TPPy-BF4 30修飾劑攪 入7公升乙腈中且加熱至80°C直至所有有機鹽溶解而製 備。鹽溶液以約10分鐘時間在80 °C固定攪拌蒙脫石下添 加於主要反應器中,此時兩液體平衡至起始溫度8 0 °C。 反應混合物於80°C攪拌60-90分鐘。有效地混合,任一 部分之反應混合物皆不排除。混合後,經修飾之黏土混合 物以重力移至過濾離心機,其裝置有一微米過濾袋。離心 -106- 200900452 機在低速及高速兩速度下進行,以產生經修飾之黏土的堅 實濾渣。經修飾之黏土藉由將黏土與47公升水一起置回 容器1並於8 0 °C攪拌1 5分鐘而加以洗漉。再次過濾經修 飾之黏土混合物。之後,經修飾之黏土藉由將黏土與1 5 公升乙腈一起置回容器1並於80T:攪拌15分鐘而再次洗 滌。再過濾黏土以移除未交換之有機修飾劑。離心籃中之 黏土以甲醇短暫潤洗以幫助乾燥一致性。經修飾之黏土於 低溫真空爐(1 〇〇 °C )中或於離心機中以氮沖洗而乾燥隔 夜。黏土於Merlin混煉器中碾磨產生粉末。在150 °C真空 爐中進一步乾燥,接著進一步摻合產生具有低(&lt;2%)水含 量極細粉末,約70%產率。 表8提供一系列有機黏土組成物之定性數據。標題 「C之實驗重量%」表示實驗決定之存在於有機黏土組成 物中之碳的重量百分比。標題「Η之實驗重量。/。」表示實 驗決定之存在於有機黏土組成物中之氫的重量百分比等。 相同地,標題「C之計算重量%」係表示「存在於有機黏 土組成物中之碳的計算重量百分比」等。 表8 :經吡啶翁 1修飾蒙脫石之兀素分析 奈米黏土 C之 實驗重量% Η之 實驗重量% 實驗重量 %Na C之 計算重量% Η之 計算雷量% 鈉蒙脫石 frrr ΜΙΓ y\\\ 2.46 4πχ ~ΓΠΓ TPPy-MMT 21.52 1.95 0.24 28.28 1.80 苯氧基-TPPy-MMT 25.28 2.10 0.17 31.77 1.98 枯基苯氧基-TPPY-MMT 26.41 2.36 0.24 36.74 2.52 BAPP-TPPy- MMT 24.65 2.09 0.17 32.52 2.10 -107- 200900452 有機黏土組成物另外使用碳燃燒分析數據、氫燃燒分 析數據及鈉離子濃度數據來針對「d -間距」及無機離子被 有機離子交換之「交換百分比」來定性。數據係呈現於表 9,而交換程度顯示依計算中所使用之分析方法而有變 化,但所有三種方法皆顯示鈉離子充分地被吡啶鑰陽離子 交換。 表9 :有機黏土組成物之d-間距及離子交換百分比 有機黏土組成物 交換百分比(%) 基於C 分析 基於Η 分析 基於Na 分析 XRD所測d 間距(A) 鈉蒙脫石 … --- 一 11 TPPy-MMT 76 108 91 19 苯氧基-TPPy-MMT 80 106 94 19 枯基苯氧基-TPPY-MMT 72 94 91 23 BAPP-TPPy-MMT 75 100 94 19 包含四級錢陽離子之聚合物-有機黏土複合材料組成 物的製備 實施例61使用 ODPA-DDS聚醚醯亞胺聚合物之熔 融混合實驗 爲了檢驗包含自ODPA及DDS衍生之結構單元的聚 醚醯亞胺於包含N-芳基吡啶鑰陽離子之有機黏土組成物 存在下的鏈生長性質,於Haake Rheomix儀器上進行熔融 混合實驗。基本上由自〇DPA及DDS衍生之結構單元組 成之低分子量聚合物於3 90 °C及40rpm下熔融混合TPPy_ MMT,矽酸鹽濃度5重量%。以6 0分鐘時間偵測轉矩變 -108- 200900452 化。使用不添加有機黏土而含有包含鱗陽離子15之有機 黏土組成物枯基 PA-mATPP-MMT的相同低分子量聚合物 進行相同實驗。在三個實驗的每個實驗中,皆在各個時間 間隔取樣,並測量分子量。由分子量及轉矩數據,決定該 低分子量聚合物的分子量於存在包含吡啶鑰陽離子之有機 黏土組成物且不存在有機黏土時增加。相反地,存在包含 有機鱗陽離子15之錢奈米黏土(枯基PA-mATPP-MMT) 時,相對於包含吡啶鎗陽離子之組成物及不含有機黏土之 組成物之表現,聚合物成爲較高分子量聚合物之轉化係較 爲緩慢。 實施例62含7重量%層狀砂酸鹽 TPPy-MMT之 BPADA-DDS-苯胺聚醚醯亞胺BAPP (4,4'-(4,4'-isopropylidenediphenyl-1,1'-diyldioxy)diphenylamine) (220.0 g, 0.049 mol), triphenyltetrafluoroborate A pipe gun (40.5 g, 0.102 mol) and ethanol (400 ml) were combined and refluxed for 5 hours. The reaction mixture was cooled to room temperature and filtered to give the product bipyridine salt 31 (BAPP-TPPy-BF4). Yield 54 g (95%). Mp = 354 °C. Table 7 provides the yield and qualitative data for the pyridine key salts 2 7 ' 2 8, 30 and 31. -104- 200900452 Table 7: Yield of pyridine key salt Qualitative data pyridine gun salt (abbreviation) initial amine yield (%) mp (°C) TGA 5 wt% loss temperature rc ) 27 (TPPy-BF4) aniline 87 253 420 28 (phenoxy-TPPy-BF4) 4-phenoxyaniline 95 202 420 30 (cumylphenoxy-TPPy-BF4) cumylphenoxyaniline 94 284 420 31 (BAPP-TPPy-BF4) BAPP 95 354 400 The data in Table 7 shows that pyridine gun salt has an extremely high and unexpected degree of thermal stability based on thermogravimetric analysis (TGA). The 5% by weight loss temperature observed for all pyridine key salts was above 400 °C. In contrast, the starting piperazine salt tetrafluoroborate 2,4,6-triphenyl-periphaline has a much lower stability and is shown at 34 ° C under the test method used. 5 wt% loss. PREPARATION OF THE ORGANIC CLAY COMPOSITION COMPRISING A FOUR CLASS OF PYROCARBON CATALYSTS The general method for the preparation of organic clay compositions is to illustrate in a holistic manner how to prepare an organic clay composition comprising a pyridinium cation, where cumyl phenoxy is provided. Synthesis of thio-TPPy-MMT. A 5 liter round bottom flask equipped with a mechanical stirrer was charged with sodium montmorillonite -105-200900452 (40 g '0.041 molar equivalent) and deionized water (3 liters). The solution was stirred and heated to 85 ° C and the sodium montmorillonite was sufficiently dispersed. A solution of cumylphenoxy-TPPy-BF4 30 (31.4 g '0.046 mol) in acetonitrile (625 ml) at 60 ° C was added to a suspension of sodium montmorillonite in 1 Torr. After the addition of the salt solution, the reaction mixture was further stirred at 85 ° C for 3 hours. The modified montmorillonite was collected and washed with hot water (2 liters, 80 ° C) to remove the inorganic salt by-product NaBF4. The modified clay (organic clay composition) was further purified by redispersing at acetonitrile (2 liters) at 60 ° C, followed by filtration to remove any excess pyridine salt. The purified clay was dried under vacuum at 150 °C for 24 hours and milled to give a fine powder (50.3 g, 80% yield). Example 6 Large-scale synthesis of modified montmorillonite In a 50 gallon stainless steel container (container 1) of Pfaudler Inc., 470 g of sodium montmorillonite (Na-MMT) clay was added to 47 liters of stirring at room temperature. Deionized water. When the clay was dispersed, the mixture was heated to 80 °C. In Brighton's 10 gallon stainless steel container (container 2), the organic modifier solution was stirred into 7 liters of acetonitrile by heating 352 grams of cumylphenoxy-TPPy-BF4 30 modifier and heated to 80 ° C until all The organic salt is prepared by dissolving. The salt solution was added to the main reactor under fixed-stacking montmorillonite at 80 ° C for about 10 minutes, at which time the two liquids were equilibrated to a starting temperature of 80 °C. The reaction mixture was stirred at 80 ° C for 60-90 minutes. If it is mixed efficiently, neither part of the reaction mixture is excluded. After mixing, the modified clay mixture was gravity moved to a filtration centrifuge equipped with a micron filter bag. Centrifugation -106- 200900452 The machine is operated at both low and high speeds to produce a solid filter residue of the modified clay. The modified clay was washed by placing the clay back to vessel 1 with 47 liters of water and stirring at 80 ° C for 15 minutes. The modified clay mixture is filtered again. Thereafter, the modified clay was again washed by placing the clay back to the vessel 1 with 15 liters of acetonitrile and stirring at 80T for 15 minutes. The clay is then filtered to remove the unexchanged organic modifier. The clay in the centrifuge basket was briefly rinsed with methanol to help dry consistency. The modified clay is dried overnight in a low temperature vacuum furnace (1 〇〇 °C) or flushed with nitrogen in a centrifuge. The clay was milled in a Merlin mixer to produce a powder. Further drying in a vacuum oven at 150 °C followed by further blending resulted in a very fine powder with a low (&lt;2%) water content, about 70% yield. Table 8 provides qualitative data for a range of organic clay compositions. The heading "% experimental weight of C" indicates the weight percentage of carbon which is experimentally determined to be present in the organic clay composition. The title "Experimental weight of Η./." indicates the weight percentage of hydrogen present in the organic clay composition as determined by the experiment. Similarly, the title "calculated weight % of C" means "the calculated weight percentage of carbon present in the organic clay composition" and the like. Table 8: Analysis of quercetin by pyridinium 1 modified montmorillonite Experimental weight % of nano-clay C Experimental weight % of 实验 Experimental weight % Na C Calculated weight % Η Calculated ray amount % Sodium montmorillonite frrr ΜΙΓ y \\\ 2.46 4πχ ~ΓΠΓ TPPy-MMT 21.52 1.95 0.24 28.28 1.80 phenoxy-TPPy-MMT 25.28 2.10 0.17 31.77 1.98 cumylphenoxy-TPPY-MMT 26.41 2.36 0.24 36.74 2.52 BAPP-TPPy- MMT 24.65 2.09 0.17 32.52 2.10 -107- 200900452 The organic clay composition is additionally characterized by carbon combustion analysis data, hydrogen combustion analysis data, and sodium ion concentration data for "d-spacing" and "exchange percentage" of inorganic ions by organic ion exchange. The data is presented in Table 9, and the degree of exchange is shown to vary depending on the analytical method used in the calculations, but all three methods show that the sodium ions are sufficiently exchanged by the pyridyl cation. Table 9: d-spacing and ion exchange percentage of organic clay composition Percentage of organic clay composition exchange (%) Based on C analysis based on Η analysis based on Na analysis XRD measured d spacing (A) sodium montmorillonite... --- 11 TPPy-MMT 76 108 91 19 phenoxy-TPPy-MMT 80 106 94 19 cumylphenoxy-TPPY-MMT 72 94 91 23 BAPP-TPPy-MMT 75 100 94 19 Polymer containing quaternary cations - Preparation of Organic Clay Composite Composition Example 61 Melt Mixing Experiment Using ODPA-DDS Polyether Yttrium Imine Polymer To test the polyether oximine containing structural units derived from ODPA and DDS to contain N-arylpyridine The chain growth properties of the organoclay composition of the key cation were tested by melt mixing on a Haake Rheomix instrument. The low molecular weight polymer consisting essentially of structural units derived from hydrazine DPA and DDS was melt blended with TPPy_MMT at 3 90 ° C and 40 rpm with a citrate concentration of 5% by weight. The torque is detected in the 60-minute time -108- 200900452. The same experiment was carried out using the same low molecular weight polymer containing the organic clay composition cumin PA-mATPP-MMT containing scaly cation 15 without adding organic clay. In each of the three experiments, samples were taken at various time intervals and the molecular weight was measured. From the molecular weight and torque data, it is determined that the molecular weight of the low molecular weight polymer increases in the presence of an organic clay composition comprising a pyridyl cation and in the absence of organic clay. Conversely, when there is a nano-clay clay (cum-based PA-mATPP-MMT) containing an organic scale cation 15, the polymer becomes higher relative to the composition of the composition containing the pyridine gun cation and the composition containing no organic clay. The conversion of molecular weight polymers is relatively slow. Example 62 contains 7 wt% layered sulphate TPPy-MMT BPADA-DDS-aniline polyether quinone

BPADA-DDS-苯胺聚醚醯亞胺 3公升圓底燒瓶中裝入DDS (54.28克,0.2186莫 耳),枯基苯氧基-TPPy-MMT (43.8克)及藜蘆醚(7〇〇克)。 形成之混合物使用具有〇·5英吋直徑實質探針之450W型BPADA-DDS-aniline polyetherimide 3 liter round bottom flask was charged with DDS (54.28 g, 0.2186 mol), cumylphenoxy-TPPy-MMT (43.8 g) and veratrol (7 g) ). The resulting mixture was 450W with a 〇·5 inch diameter probe.

Branson Sonifier 450於40%輸出設定下以超音波振盪3 小時。超音波振盪之後’混合物變得極黏稠而難以攪拌。 此時,添加 DDS(61·12 克 ’ 0.2461 莫耳),BPADA (250 克,0.469莫耳)’苯胺(1.825克,0.0196莫耳)及藜蘆醚 -109- 200900452 (7 00克)。反應混合物機械式地攪拌並以兩小時之時間加 熱至2 0 0 °C,於此溫度保持另外3小時,將共沸移除之水 收集於Dean-Stark集液器中。已移除理論量之水時,取 出約500克藜蘆醚,且形成之混合物回冷至室溫’並倒入 在高速摻合器中的甲醇中(8公升)。產物聚合物-有機黏土 複合材料組成物係藉過濾單離,濾渣以5 0 0毫升甲醇潤 洗,在150 °C於真空爐中乾燥24小時,之後於200°C乾燥 另外2 4小時(3 5 0克,8 8 %產率)。 實施例63含7重量%層狀矽酸鹽TPPy-MMT之 ODPA-DDS -苯胺The Branson Sonifier 450 oscillates with ultrasound for 3 hours at 40% output setting. After the ultrasonic wave oscillates, the mixture becomes extremely viscous and difficult to stir. At this time, DDS (61.12 g '0.2461 mol), BPADA (250 g, 0.469 mol) aniline (1.825 g, 0.0196 mol) and verazone-109-200900452 (7 00 g) were added. The reaction mixture was mechanically stirred and heated to 200 ° C over two hours, at this temperature for an additional 3 hours, and the azeotropically removed water was collected in a Dean-Stark trap. When the theoretical amount of water has been removed, about 500 grams of veratrol is taken and the resulting mixture is cooled back to room temperature&apos; and poured into methanol in a high speed blender (8 liters). The product polymer-organic clay composite composition was separated by filtration, the filter residue was rinsed with 500 ml of methanol, dried in a vacuum oven at 150 ° C for 24 hours, and then dried at 200 ° C for another 24 hours (3 50 g, 8 8 % yield). Example 63 ODPA-DDS-aniline containing 7 wt% of layered phthalate TPPy-MMT

ODPA-DDS-苯胺聚醚醯亞胺之製備··合成ODPA-DDS 聚醚醯亞胺之一般方法如下。〇DPA( 15.18公斤)連同〇_ 35 公斤苯胺一起裝至含有1 23.6 5公斤〇DCB之攪拌玻璃內 襯反應器中。反應器使用油加熱來加熱至180°C並移除8 公斤 oDCB。反應器冷卻至約120°C,於攪拌下添加 1 1.2 1 5公斤D D S。油溫以2 1 0分鐘升至,漿液溫度達到 約1 4 6 °C。水開始釋出;使用氮洗滌以助自反應器移除 水。油溫升高至171。(:且保持115分鐘。隨著水之釋出’ 反應溫度增至約166°C。漿液仍可輕易攪拌。後續25分鐘 油溫升高至186°C且反應溫度增至約177°C。判斷DDS倂 入足以使油溫進一步增加至195 °C,產生反應漿液溫度 179 °C。在後續一小時取出45公斤縮合物。減少加熱且反 應冷卻至5 (TC。未發現聚合物膠黏。於約1 2 °C使用5微 -110- 200900452 米離心袋藉離心自溶液取出沉澱之聚醚醯亞胺。聚合物於 1 5 0 °C在雙錐形乾燥器中乾燥。形成之聚合物通經2毫米 篩網。 3公升圓底燒瓶中裝入 DDS(41.14克,0.1 6 5 7莫 耳),枯基苯氧基-TPPy-MMT(19.9克)及藜蘆醚(3 5 0克)。 形成之混合物使用具有0.5英吋直徑實質探針之450W型 Branson Sonifier 450於40%輸出設定下以超音波振盪3 小時。超音波振盪之後,混合物變得極黏稠而難以攪拌。 此時,添加 DDS(31.71 克,0.1 277 莫耳),ODPA(95 克, 0.303莫耳),苯胺(0.714克,0.0077莫耳)及藜蘆醚(300 克)。反應混合物機械式地攪拌並以兩小時之時間加熱至 2 00 °C,於此溫度保持另外3小時,將共沸移除之水收集 於Dean-Stark集液器中。已移除理論量之水時取出約250 毫升藜蘆醚,且形成之聚合物混合物回冷至室溫隔夜。之 後於攪動下添加甲醇(3 00毫升)。形成之聚合物-有機黏土 複合材料組成物粉末係藉過濾單離,以5 0 0毫升甲醇潤 洗,在1 5 0 °C於真空爐中乾燥2 4小時,之後於2 0 0 °C乾燥 另外2 4小時(1 5 8克,8 8 %產率)。 實施例64包含有含N-芳基吡啶鑰陽離子之聚合物-有機黏土複合材料組成物的薄膜 自由3 1重量%實施例63所製備之聚合物-有機黏土複 合材料組成物(含 7重量%層狀矽酸鹽 TPPy-MMT之 ◦ DPA-DDS聚醚醯亞胺)及69重量%實施例62所製備之聚 -111 - 200900452 合物-有機黏土複合材料組成物(含7重量%層狀矽酸鹽 TPPy-MMT之BPADA-DDS聚醚醯亞胺)所組成之樹脂組成 物擠塑3英吋寬且4密耳厚薄膜。使用裝置有排氣/精煉 螺桿及3英吋膜塑模之16毫米PRISM擠塑機。樹脂組成 物係於約 〇 . 5磅/小時速率下進料。螺桿速度設定於 200rpm,筒溫爲370 Ϊ:且膜塑模溫度爲380 °C。膜擠塑期 間之塑模壓力約1 500psi。爲了比較有機黏土對塑模壓力 之影響,於相同擠塑機系統上擠塑具有類似組成但不含有 機黏土之對照薄膜,測量塑模壓力發現僅約90Opsi。擠塑 膜之GPC分析顯示聚合物在膜擠塑過程中建立分子量。 雖擠塑膜具可縐性,但膜之TEM影像顯示TPPy-MMT有 機黏土於聚醯亞胺基質內之分散性相對較差。有機黏土相 對較差之分散性反應於CTE結果中,其中相對於未充塡 對照組試樣僅觀察到1 8% CTE降低。等於相當保守之 2.6 % C TE降低/重量%之矽酸鹽。 表1〇 :擠塑膜之GPC及CTE分析 試樣 Mp* (公斤/莫耳) Mw (公斤/莫耳) Μη (公斤/莫耳) CTE 0-200 °C (PPm/°C ) 起始物質 28.8 36.9 15.6 並 擠塑膜 50.5 52.2 20.7 50 * 「尖峰分子量 表10所收集之數據證明聚合物有機黏土組成物之分 子量可能在擠塑成膜時大幅增加。 -112- 200900452 實施例65 -72包含31重量%之BPADA-DDS聚醚醯 亞胺及69重量%之ODPA-DDS聚醚醯亞胺會樹脂摻合物 之聚合物-有機黏土複合材料組成物及由彼製得之薄膜 製備一系列包含聚醚醯亞胺(ODPA-DDS聚醚醯亞胺 或BPADA-DDS聚醚醯亞胺)及機黏土組成物(枯基苯氧基-TPPy-MMT)之聚合物-有機黏土複合材料組成物且顯示於 下表1 1。實施例6 5 -68之各實施例中,二胺皆爲DDS且 封端劑係爲苯胺。實施例65 -6 8之各例中,封端劑之量係 根據「目標」分子量來調整。針對各個樹脂製備兩個分子 量目標,25公斤/莫耳(“Lo”)及30公斤/莫耳(“Hi”)。 表11:包含枯基苯氧基-TPPy-MMT之聚醯亞胺組成物 實施例 聚合物 酐 目標 Mw 目標Μη (公斤/莫耳) 酐/ 胺比例 重量% 矽酸鹽 Mw (公斤/莫耳) Μη (公斤/莫耳) 65 ODPA-DDS 聚醚醯亞胺-Hi ODPA 30 15.6 1.02 7 30.6 14.8 66 ODPA-DDS 聚醚醯亞胺-Lo ODPA 25 13.1 1.02 7 26.0 13.0 67 BPADA-DDS聚醚醯 亞胺·Ηί BPADA 30 22.0 1.00 7 78.9 30.4 68 BPADA-DDS聚醚醯 亞胺-Lo BPADA 25 18.3 1.00 7 58.0 24.6 -113- 200900452 其次自實施例65_68之每一個樹脂製備3 1重籩%之 BPADA-DDS聚醚醯亞胺及69重量%之〇dpa_DDs聚 亞胺聚醯亞胺樹脂的摻合物,擠塑四種具有不同分子― 合之薄膜(表1 1)。此等組合係用以評估分子量對於7 %矽酸鹽充塡率下之薄膜延展性的影響。 使用具有排氣/精煉螺桿裝置有3英吋膜塑模之 6毫 米PRISM擠塑機。組合係於0.5镑/小時之速率進料。螺 桿設定於200RPM,筒溫爲3 8 0°C且膜塑模溫度爲3 90°C。 塑模壓力約120 Opsi。擠塑膜之數據係收集於表12。 200900452 表1 2 :包含聚醚醯亞胺之組合作爲聚合物-有機黏土 複合材料組成物之聚合物樹脂組份的擠塑膜 實 施 例 聚醯亞胺摻合物組成 樹脂 擠塑膜 Mw (公斤/ 莫耳) Μη (公斤/ 莫耳) Mw (公斤/ 莫耳) Μη (公斤/ 莫耳) CTEMD Ist 加 熱,0-200〇c (ppm/°C ) 69 31重量% ODPA-DDS 聚 醚醯亞胺-Lo 69重量% BPADA-DDS 聚醚醯亞胺-Lo 46.9 18.9 49.5 20.2 nd* 70 31重量% ODPA-DDS 聚 醚醯亞胺-Hi 69 重量% BPADA-DDS 聚醚醯亞胺-Lo 65.9 22.8 56.9 21.9 nd 71 31重量% ODPA-DDS 聚 醚醯亞胺-Lo 69重量% BPADA-DDS 聚醚醯亞胺-Hi 46.3 19.1 51.8 21.2 nd 72 3 1重量% ODPA-DDS 聚 醚醯亞胺-Hi 69重量°/〇 BPADA-DDS 聚醚醯亞胺-Hi 57.8 20.8 61.0 23.6 44 對 眧 組 31重量% PDFS48 ODPA- DDS聚醚醯亞 胺 69 重量 %com. BPADA-DDS 聚醚醯亞胺 40.1 15.3 50.5 21.7 61 nd=「未測定」 擠塑膜之數據顯示ODPA-DDS聚醚醯亞胺樹脂在包 含有機黏土組成物枯基苯氧基-TPPy-MMT之聚合物-有機 黏土複合材料組成物中充分表現其分子量建立。因此,在 實施例69中,自低分子量ODPA-DDS聚醚醯亞胺樹脂及 低分子量BPADA-DDS聚醚醯亞胺樹脂之聚合物-有機黏 土複合材料組成物調配物製備之膜具有等同於不包含有機 -115- 200900452 黏土之對照摻合物的擠塑後分子量。然而,雖然對照組具 延展性,但實施例69之薄膜試樣卻具脆性。在表丨2包含 聚合物-有機黏土複合材料組成物之四個薄膜試樣中,發 現僅有實施例72之薄膜(“出”-“則”)爲可皺摺之薄膜,可 皺摺性爲可信且經常使用之延展性指標。結果顯示需要較 高分子量聚合物樹脂來補償因爲薄膜中存有相對大量(7 重量百分比)之矽酸鹽所造成之延展性降低。含有枯基苯 氧基-TPPy-MMT之薄膜的TEM影像顯示有機黏土充分分 散於聚合物基質中。TEM分析與CTE測量相符,其中觀 察到相對於未充塡對照組,整體CTE降低2 8%。相當於 4〇/〇CTE降低/百分比矽酸鹽充塡率。包含聚合物-有機黏土 複合材料組成物之薄膜,諸如實施例69-72所說明者,有 時稱爲「奈米複合材料薄膜」,因爲用以製備薄膜之聚合 物-有機黏土複合材料組成物中所含的有機黏土組成物之 剝離程度極高。 含苯酮四級鐵鹽之製備 實施例73 4-碘·苯氧基-二苯基甲酮之製備 裝置有Dean-Stark集液器、冷凝器、攪拌棒及氮氣 接頭之1000毫升3 -頸圓底燒瓶中裝入4_碘酚(19·0克, 〇_〇86莫耳)、4-氟二苯基甲酮(15.72克,〇·〇79莫耳)、碳 酸鉀(7.16克,0.0518莫耳)、DMF(157毫升)及甲苯(16笔 升)。形成之混合物於氮氛圍下攪拌並回流2小時(溶液溫 度〜1 60 °C )。此期間水收集於集液器中。2小時之後’反 -116- 200900452 應冷卻至室溫,將水(400毫升)添加於反應混合物,所而 產物以乳白色固體形式自溶液沉澱析出。產物藉異丙醇 (400毫升)再結晶進一步純化,產生所需產物之白色結曰曰 固體(25克,87 %產率)。 實施例74姚化4-(4 -节酿基-苯氧基)_苯基二本基銹 32之合成Preparation of ODPA-DDS-aniline polyether oxime. The general method for synthesizing ODPA-DDS polyether quinone is as follows. 〇DPA (15.18 kg) was charged together with 〇_35 kg of aniline into a stirred glass liner reactor containing 12.63 kg of 〇DCB. The reactor was heated with oil to heat to 180 ° C and remove 8 kg of oDCB. The reactor was cooled to about 120 ° C and 1 1.2 1 5 kg of D D S was added with stirring. The oil temperature rose to 1200 minutes and the slurry temperature reached approximately 146 °C. Water begins to evolve; nitrogen scrubbing is used to assist in the removal of water from the reactor. The oil temperature rose to 171. (: and maintained for 115 minutes. As the water is released, the reaction temperature is increased to about 166 ° C. The slurry can still be easily stirred. The oil temperature rises to 186 ° C for the next 25 minutes and the reaction temperature increases to about 177 ° C. It was judged that the DDS intrusion was sufficient to further increase the oil temperature to 195 ° C, and the reaction slurry temperature was 179 ° C. 45 kg of the condensate was taken out in the subsequent hour. The heating was reduced and the reaction was cooled to 5 (TC. No polymer adhesive was found. The precipitated polyether oximine was removed from the solution by centrifugation at about 1 2 ° C using a 5 micro-110-200900452 m centrifuge bag. The polymer was dried at 150 ° C in a double cone dryer. Pass through a 2 mm screen. A 3 liter round bottom flask was charged with DDS (41.14 g, 0.1 6 5 7 m), cumylphenoxy-TPPy-MMT (19.9 g) and veratrol (350 g) The resulting mixture was ultrasonically oscillated for 3 hours at 40% output setting using a 450W Branson Sonifier 450 with a 0.5 inch diameter probe. After the ultrasonic wave was shaken, the mixture became extremely viscous and difficult to stir. Add DDS (31.71 grams, 0.1 277 moles), ODPA (95 grams, 0.303 moles), benzene Amine (0.714 g, 0.0077 mol) and veratrol (300 g). The reaction mixture was mechanically stirred and heated to 200 ° C over two hours at this temperature for an additional 3 hours to remove azeotrope The water was collected in a Dean-Stark trap. When the theoretical amount of water was removed, about 250 ml of veratrol was taken out and the resulting polymer mixture was cooled back to room temperature overnight. After that, methanol was added under agitation (300). ML). The formed polymer-organic clay composite composition powder is filtered by filtration, rinsed with 500 ml of methanol, dried in a vacuum oven at 150 ° C for 24 hours, then at 2 0 0 Dry at ° C for an additional 24 hours (1 58 g, 8 8 % yield). Example 64 contains a polymer containing an N-aryl pyridyl cation as an organic clay composite composition free of 31% by weight The polymer-organic clay composite composition prepared in Example 63 (containing 7 wt% of the layered niobate TPPy-MMT, DPA-DDS polyetherimine) and 69 wt% of the polymer prepared in Example 62 -111 - 200900452 Compound-organic clay composite composition (containing 7 wt% layer The resin composition consisting of the sulphate TPPy-MMT BPADA-DDS polyether quinone imine extrudes a 3 inch wide and 4 mil thick film. The device has an exhaust/refining screw and a 3 inch film mold. A 16 mm PRISM extruder. The resin composition was fed at a rate of about 5 lb./hr. The screw speed was set at 200 rpm, the barrel temperature was 370 Ϊ: and the film molding temperature was 380 °C. The molding pressure during film extrusion is about 1 500 psi. In order to compare the effect of organic clay on the mold pressure, a control film having a similar composition but no organic clay was extruded on the same extruder system, and the mold pressure was measured to find only about 90 psi. GPC analysis of the extruded film showed that the polymer established molecular weight during film extrusion. Although the extruded film is malleable, the TEM image of the film shows that the dispersibility of TPPy-MMT organic clay in the polyimide matrix is relatively poor. Relatively poor dispersibility of organic clay was reflected in the CTE results, with only a decrease of 18.8% CTE observed relative to the unfilled control sample. This is equivalent to a fairly conservative 2.6 % C TE reduction/% by weight citrate. Table 1〇: GPC and CTE analysis samples of extruded film Mp* (kg/mole) Mw (kg/mole) Μη (kg/mole) CTE 0-200 °C (PPm/°C) Substance 28.8 36.9 15.6 and extruded film 50.5 52.2 20.7 50 * "The peak molecular weight data collected in Table 10 demonstrates that the molecular weight of the polymer organic clay composition may increase significantly during extrusion film formation. -112- 200900452 Example 65 -72 A polymer-organic clay composite composition comprising 31% by weight of BPADA-DDS polyether quinone and 69% by weight of ODPA-DDS polyether phthalimide resin blend and a film prepared therefrom A series of polymer-organic clay composites containing polyetherimine (ODPA-DDS polyether phthalimide or BPADA-DDS polyether quinone) and organic clay composition (cumylphenoxy-TPPy-MMT) The composition is shown in Table 1 1 below. In each of the Examples 6 - 68, the diamine is DDS and the blocking agent is aniline. In each of Examples 65-6-8, the blocking agent is The amount is adjusted according to the "target" molecular weight. Two molecular targets were prepared for each resin, 25 kg/mole ("Lo") and 30 kg/mole ("Hi"). Table 11: Polyimine composition comprising cumylphenoxy-TPPy-MMT Example Polymeric anhydride Target Mw Target Μη (kg/mole) Anhydride/amine ratio Weight% citrate Mw (kg/mole Μη (kg/mole) 65 ODPA-DDS polyether quinone imine-Hi ODPA 30 15.6 1.02 7 30.6 14.8 66 ODPA-DDS polyether quinone imine-Lo ODPA 25 13.1 1.02 7 26.0 13.0 67 BPADA-DDS polyether醯iamine·Ηί BPADA 30 22.0 1.00 7 78.9 30.4 68 BPADA-DDS polyetherimine-Lo BPADA 25 18.3 1.00 7 58.0 24.6 -113- 200900452 Next, each resin preparation from Example 65_68 3 1% by weight A blend of BPADA-DDS polyether quinone and 69% by weight of hydrazine dpa_DDs polyimine polyimide resin, extruding four films with different molecules (Table 11). These combinations were used to evaluate the effect of molecular weight on film ductility at 7% citrate filling. A 6 mm PRISM extruder with a 3 inch diaphragm mold with an exhaust/refining screw unit was used. The combination was fed at a rate of 0.5 pounds per hour. The screw was set at 200 RPM, the barrel temperature was 380 ° C and the film molding temperature was 3 90 °C. The molding pressure is about 120 Opsi. The data for the extruded film is collected in Table 12. 200900452 Table 1 2: Extrusion film comprising a combination of polyether quinones as a polymer resin component of a polymer-organic clay composite composition Example of a polyimine blend composed of a resin extruded film Mw (kg / Moer) Μη (kg / Moule) Mw (kg / Moule) Μη (kg / Mohr) CTEMD Ist Heating, 0-200〇c (ppm/°C) 69 31% by weight ODPA-DDS Polyether 醯Imine-Lo 69% by weight BPADA-DDS Polyether quinone imine-Lo 46.9 18.9 49.5 20.2 nd* 70 31% by weight ODPA-DDS Polyether quinone imine-Hi 69% by weight BPADA-DDS Polyether quinone imine-Lo 65.9 22.8 56.9 21.9 nd 71 31% by weight ODPA-DDS Polyether quinone-Lo 69% by weight BPADA-DDS Polyether sulfimine-Hi 46.3 19.1 51.8 21.2 nd 72 3 1% by weight ODPA-DDS Polyether sulfimine -Hi 69 weight ° / 〇 BPADA-DDS polyether phthalimide - Hi 57.8 20.8 61.0 23.6 44 眧 group 31% by weight PDFS48 ODPA- DDS polyether phthalimide 69% by weight com. BPADA-DDS polyether phthalimide 40.1 15.3 50.5 21.7 61 nd=“Undetermined” Data from extruded films show that ODPA-DDS polyether oxime resin contains organic clay composition The phenoxy polymer -TPPy-MMT - organoclay composite material sufficiently exhibit its molecular weight was established. Therefore, in Example 69, the film prepared from the low molecular weight ODPA-DDS polyether oxime resin and the low molecular weight BPADA-DDS polyether oxime resin polymer-organic clay composite composition formulation has the same The molecular weight after extrusion of the control blend of organic-115-200900452 clay was not included. However, although the control group was malleable, the film sample of Example 69 was brittle. In the four film samples of the composition 2 comprising the polymer-organic clay composite composition, it was found that only the film of Example 72 ("out" - "then") was a wrinkle film, wrinkle-reducing A malleable indicator that is credible and often used. The results show that a higher molecular weight polymer resin is required to compensate for the reduced ductility due to the relatively large amount (7 weight percent) of the silicate salt present in the film. TEM images of films containing cumylphenoxy-TPPy-MMT show that the organic clay is well dispersed in the polymer matrix. TEM analysis was consistent with CTE measurements, where an overall CTE reduction of 28.8% was observed relative to the unfilled control group. Equivalent to 4〇/〇CTE reduction/percentage citrate filling rate. A film comprising a polymer-organic clay composite composition, such as those described in Examples 69-72, sometimes referred to as a "nano composite film" because of the polymer-organic clay composite composition used to prepare the film The organic clay composition contained in the composition is highly exfoliated. Preparation Example Benzene-Containing Iron-Containing Iron Salt 73 Preparation apparatus of 4-iodo-phenoxy-diphenyl ketone 1000 ml 3-neck of Dean-Stark liquid trap, condenser, stirring rod and nitrogen joint The round bottom flask was charged with 4-iodophenol (19·0 g, 〇_〇86 mol), 4-fluorodiphenyl ketone (15.72 g, 〇·〇79 mol), and potassium carbonate (7.16 g, 0.0518 mol), DMF (157 ml) and toluene (16 pens). The resulting mixture was stirred under a nitrogen atmosphere and refluxed for 2 hours (solution temperature ~ 1 60 ° C). During this time water is collected in the liquid trap. After 2 hours, 'anti-116-200900452 should be cooled to room temperature, and water (400 ml) was added to the reaction mixture, and the product was precipitated from the solution as a milky white solid. The product was re-crystallized from isopropyl alcohol (400 mL) to give the desired product as a white solid (25 g, 87% yield). Example 74 Synthesis of 4-(4-mercapto-phenoxy)-phenyldiyl rust 32

裝置有冷凝器及氮氣體入口之250毫升3_頸圓底燒 瓶中添加4-碘-苯氧基-二苯基甲酮(2、〇〇克’ 0.0624莫 耳),三苯基膦(16.38克,0.0624莫耳)’乙酸鈀(0.14 克,0.624毫莫耳)及經脫氣二甲苯(125毫升)。氬冒泡通 經溶液經1小時以消除氧。混合物回流2小時,此時形成 深橙色溶液。將反應混合物冷卻至室溫,鱗鹽相以深橙色 固體形式與二甲苯分離。反應進行使用TLC偵測,使用 90/1 0二氯甲烷/甲醇展佈溶液。產物藉快速層析進一步純 化使用矽膠60(5 00克)且以含有5%甲醇之二氯甲烷作爲 溶劑。先溶離出紅色雜質’接著爲所需之鱗鹽3 2(40克, 82%產率),在移除溶劑後單離成乳黃色粉末。 二氯雙-4-(三苯基錢)二苯基甲酮之製備 20毫升加蓋試管裝置氮沖洗,添加試劑二氯二苯基 -117- 200900452 甲酮1_〇克(0.003 98莫耳)及三苯基膦2.1克(0.00769莫 耳)。反應使用鋁熱板加熱至27(TC歷經2小時。冷卻至 室溫後,固體溶於氯仿且逐滴添加於己烷。形成之水溶性 紫色固體再溶於氯仿,藉由先將氯仿溶液添加於20毫升 乙醚並藉真空過濾收集而再次單離。藉GC-MS分析顯示 兩波峰,其一對應於單鳞產物,而第二個對應於二鱗產 物。最終單離產量爲1.1克。 包含有含苯酮四級錢陽離子之聚合物-有機黏土複合 材料組成物之製備 實施例75 PhEK-MMT,自碘化4-(4-苄醯基-苯氧基)-苯基-三苯基鳞及鈉蒙脫石衍生之有機黏土組成物的合成 裝置有機械式攪拌器之5公升圓底燒瓶中裝入鈉蒙脫 石(30克,0.03莫耳)及去離子水(2.5公升)。溶液於851 攪拌並加熱直至鈉蒙脫石充分分散。錢鹽32(22.8克, 0.034莫耳)於乙腈(600毫升)中之溶液溫熱至約60°C,隨 後以1 〇分鐘添加至鈉蒙脫石之懸浮液。鹽溶液添加後, 反應混合物於85 °C攪拌約3小時。 過濾收集有機黏土組成物(有時亦稱爲經修飾之蒙脫 石或簡稱「經修飾之黏土」)及以熱水洗滌(2公升,80°C ) 以移除無機鹽雜質及交換反應之碘化鈉副產物。經修飾之 黏土於60 °C藉由再次分散於乙腈(2公升)中,接著過濾以 移除任何過量之辚鹽而進一步純化。經純化之黏土於真空 下在150°C乾燥24小時並碾磨產生PhEK-MMT之細粉(40 -118- 200900452 克,7 2 %產率)。 雙-4-(三苯基鳞)二苯基甲酮-MMT之合成 500毫升燒杯中裝入200毫升水及0.7183克二氯雙- 4-(三苯基鱗)二苯基甲酮。混合物加熱至回流2小時。冷 卻至室溫後,離心單離有機黏土,以兩份200毫升去離子 水洗滌且再藉離心收集。 包含有含苯酮四級鱗陽離子之聚合物-有機黏土複合 材料組成物的製備 實施例76-78包含PEEK 450G之聚合物-有機黏土複 合材料組成物 PEEK 450G樹脂使用3毫米篩網低溫碾磨。形成之 物質具有細粉與較大顆粒之混合。經碾磨之物質通經1毫 米篩網,收集細粉顆粒。碾磨係使該物質進料通經小直徑 16毫米擠塑機並確定充分混合經碾磨之黏土所需。 經碾磨之樹脂以對應於無機矽酸鹽充塡率5 %之量與 粉狀PhEK-MMT(製備參見實施例75)。爲比較有機陽離子 之結構對於聚合物-有機黏土複合材料組成物之性質的影 響,亦製備兩種其他經有機修飾之黏土(實施例77及 78)。因此,亦製備經碾磨之PEEK 45 0G樹脂與有機黏土 組成物枯基-MMT(實施例77)及TPP-MMT(實施例78)的摻 合物。枯基-MMT,包含鐵陽離子15之有機黏土組成物之 製備係出示於本發明之實施例15。TPP-MMT係爲包含自 -119- 200900452 鈉蒙脫石黏土衍生之矽酸鹽層及鹵化四苯基鱗之有機黏土 組成物且可藉本發明所揭示之方法製備。有機黏土組成物 及聚合物樹脂於實施例76-7 8中之用量係列於表13中。 調配物係藉著將兩組份皆放置於塑膠袋中並搖混數分鐘來 混合。 表13 實施例 對照組 76 77 78 聚合樹脂 PEEK 450G PEEK 450G PEEK 450G PEEK 450G 砂酸鹽充塡率 0% 5% 5% 5% 有機黏土組成物 Μ J 1 w PhEK-MMT 枯基-MMT* TPP-MMT** 矽酸鹽於黏土中之重量% 0% 65% 58% 75% 有機黏土組成物重量f 〇克 16.92 克 18.97 克 14.67 克 PEEK 450G 重量 220.00 克 203.08 克 201.3 克 205.33 克 調配物總重 220.00 克 220.00 克 220.00 克 220.00 克 *有機黏土組成物枯基-MMT之製備係出示於實施例1 5。 ** TPP-MMT係爲自鈉蒙脫石黏土及鹵化四苯基鱗鹽衍生 之有機黏土組成物 搖混之後,有機黏土組成物與聚合物樹脂之混合物於 0.5磅/小時下在具有共旋轉且嚙合螺桿之1 6毫米雙螺桿 擠塑機(L/D= 25)上擠塑,將擠塑物造粒。各材料於低通 量(0.5磅/小時)下所收集之片粒使用熱壓機模塑成薄盤。 薄盤進行TEM分析以決定分散程度。結果係收集於表 -120- 14 ° 200900452 表14 : TEM分析結果 實施例 有機黏土組成 物 聚合樹脂 T E Μ評級 76 PhEK-MMT PEEK 450G 良好分散 77 枯基-MMT PEEK 450G 較差分散 78 TPP-MMT PEEK 450G 較差分散 經擠塑之聚合物-有機黏土複合材料組成物(其包含在 PEEK中之經PhEK-MMT修飾之黏土)(實施例76)之透射 式電子顯微鏡(TEM)分析顯示有機黏土組成物良好分散於 聚合物基質內。所得之分散性優於實施例77及78所觀察 者。未發現大的黏土團塊,大部分黏土顯然爲矽酸鹽層之 小型疊層物形式,顯示有機黏土組成物高度剝離至聚合物 基質內。相信實施例76聚合物-有機黏土複合材料組成物 所觀察到之較佳分散性是因爲所使用之聚合物樹脂PEEK 4 5 0G及所使用之有機黏土組成物PhEK-MMT之間的結構 類似性所致。PEEK 45 0G樹脂及有機黏土組成物PhEK-MMT 係 包含經 4-芳基 氧基取 代之二 苯基甲 酮部分 。而實 施例77及78所使用之有機黏土組成物中皆不含經4-芳 基氧基取代之二苯基甲酮部分。 實施例7 8經擠塑之聚合物-有機黏土複合材料組成物 (於PEEK中經枯基-MMT修飾之黏土)的透射式電子顯微 鏡(T E Μ)分析顯不相對較差之分散性。所得之透射式電子 顯微相片可見到有機黏土組成物之大型團塊’顯示至少一 部分有機黏土組成物未完全剝離至PEEK聚合物基質內》 於 PEEK中經 TPP-MMT修飾之黏土(實施例 78)之 -121 - 200900452 TEM結果亦顯示有機黏土組成物於聚合物樹脂中之相對 較差分散性。所得之透射式電子顯微相片可見到有機黏土 組成物之大型團塊,顯示至少一部分有機黏土組成物未完 全剝離至PEEK聚合物基質內。 使用熔融混合技術進行之聚合物-有機黏土複合材料 組成物製備,組成物中實質上不含聚醚醯亞胺 實施例79-81 以下實施例說明本發明所提供之方法用以製備聚合 物-有機黏土複合材料組成物之用途,該組成物實質上不 含聚醚醯亞胺且組成有機黏土組成物之剝離程度係至少 10百分比。因此,70克聚合物樹脂(參見下表15)與4.98 克有機黏土組成物BAPP-TPPy-MMT結合。粉末藉著於密 閉容器中搖混2分鐘而摻合。形成之混合物於HAAKE混 合缽中在50rpm加熱。混合物保持於表15所示之溫度。 H A AKE混合缽中熔融混合物每五分鐘取樣一次。15分鏟 之試樣於760°F在兩片襯有鐵弗龍之薄片之間壓製成膜。 所壓製之膜試樣隨後藉熱機械分析進行分析且於3 0至 200t範圍測量CTE。壓製膜具有表15所列之CTE値。 -122- 200900452 表15 :藉熔融混合製備之聚合物-有機黏土複合材料組成物Add 4-iodo-phenoxy-diphenyl ketone (2, gram '0.0624 mol), triphenylphosphine (16.38) to a 250 ml 3-neck round bottom flask equipped with a condenser and a nitrogen gas inlet. Gram, 0.0624 moles of 'palladium acetate (0.14 g, 0.624 mmol) and degassed xylene (125 ml). Argon was bubbled through the solution for 1 hour to eliminate oxygen. The mixture was refluxed for 2 hours at which time a dark orange solution formed. The reaction mixture was cooled to room temperature and the squamous salt phase was separated from xylene as a dark orange solid. The reaction was carried out using TLC detection using a 90/1 0 dichloromethane/methanol distribution solution. The product was further purified by flash chromatography using silica gel 60 (500 g) and methylene chloride containing 5% methanol as solvent. The red impurity was first eluted' followed by the desired squamous salt 3 2 (40 g, 82% yield), which was isolated as a creamy powder after solvent removal. Preparation of dichlorobis-4-(triphenyl)diphenyl ketone 20 ml capped test tube device nitrogen flushing, adding reagent dichlorodiphenyl-117- 200900452 methyl ketone 1_ gram (0.003 98 mol) And 2.1 g of triphenylphosphine (0.00769 mol). The reaction was heated to 27 with an aluminum hot plate (TC for 2 hours. After cooling to room temperature, the solid was dissolved in chloroform and added dropwise to hexane. The water-soluble purple solid formed was redissolved in chloroform by adding the chloroform solution first. It was again isolated in 20 ml of diethyl ether and collected by vacuum filtration. Analysis by GC-MS showed two peaks, one corresponding to a single scale product and the second corresponding to a two-scale product. The final isolated yield was 1.1 g. Preparation of a polymer-organic clay composite composition containing benzophenone quaternary cations. Example 75 PhEK-MMT, self-iodinated 4-(4-benzylindenyl-phenoxy)-phenyl-triphenyl Sodium and sodium montmorillonite derived organic clay composition The synthesis apparatus was equipped with a mechanical stirrer in a 5 liter round bottom flask containing sodium montmorillonite (30 g, 0.03 mol) and deionized water (2.5 liter). The solution was stirred and heated at 851 until the sodium montmorillonite was fully dispersed. The solution of the money salt 32 (22.8 g, 0.034 mol) in acetonitrile (600 mL) was warmed to about 60 ° C then added to sodium over 1 min. a suspension of montmorillonite. After the salt solution is added, the reaction mixture is stirred at 85 ° C. Mix for about 3 hours. Collect organic clay composition (sometimes called modified montmorillonite or simply "modified clay") by filtration and wash with hot water (2 liters, 80 ° C) to remove inorganic salts. Impurities and exchange reaction sodium iodide by-product. The modified clay is further purified by redispersing in acetonitrile (2 liters) at 60 ° C, followed by filtration to remove any excess cerium salt. Drying at 150 ° C for 24 hours under vacuum and milling to produce a fine powder of PhEK-MMT (40 -118 - 200900452 g, 72% yield). Bi-4-(triphenylscale)diphenylmethanone - MMT synthesis 500 ml beaker was charged with 200 ml of water and 0.7183 g of dichlorobis 4-(triphenylscale) diphenyl ketone. The mixture was heated to reflux for 2 hours. After cooling to room temperature, centrifuged to separate organic The clay was washed in two portions of 200 ml of deionized water and collected by centrifugation. Preparation of a polymer-organic clay composite composition comprising a benzophenone quaternary cation containing examples 76-78 comprising a polymer of PEEK 450G - Organic clay composite composition PEEK 450G resin uses 3 mm screen low temperature Grinding. The formed material has a mixture of fine powder and larger particles. The milled material passes through a 1 mm screen to collect fine powder particles. The milling system feeds the material through a small diameter 16 mm extruder and Determine the need to thoroughly mix the milled clay. The milled resin is powdered with PhEK-MMT (prepared see Example 75) corresponding to an inorganic strontium filling rate of 5%. For comparison of the structure of organic cations Two other organically modified clays (Examples 77 and 78) were also prepared for the effect of the properties of the polymer-organic clay composite composition. Thus, a blend of milled PEEK 45 0G resin with the organic clay composition cumyl-MMT (Example 77) and TPP-MMT (Example 78) was also prepared. The preparation of cumyl-MMT, an organic clay composition comprising iron cations 15, is shown in Example 15 of the present invention. The TPP-MMT system is an organic clay composition comprising a citrate layer derived from -119-200900452 sodium montmorillonite clay and a halogenated tetraphenyl scale and can be prepared by the method disclosed in the present invention. The amounts of the organic clay composition and the polymer resin in Examples 76-7 are shown in Table 13. The formulation was mixed by placing the two components in a plastic bag and shaking for a few minutes. Table 13 Example Control group 76 77 78 Polymer resin PEEK 450G PEEK 450G PEEK 450G PEEK 450G Calcium carbonate filling rate 0% 5% 5% 5% Organic clay composition Μ J 1 w PhEK-MMT cumyl-MMT* TPP -MMT** Weight % of citrate in clay 0% 65% 58% 75% Organic clay composition weight f gram 16.92 gram 18.97 gram 14.67 gram PEEK 450G weight 220.00 gram 203.08 gram 201.3 gram 205.33 gram total weight of compound 220.00 g 220.00 g 220.00 g 220.00 g * organic clay composition cumyl-MMT preparation is shown in Example 15. ** TPP-MMT is a mixture of organic clay composition and polymer resin after co-rotation at 0.5 lb/hr after mixing with organic clay composition derived from sodium montmorillonite clay and halogenated tetraphenyl scale salt. The extruder was granulated by extrusion on a 16 mm twin-screw extruder (L/D = 25) of the intermeshing screw. The pellets collected from each material at low throughput (0.5 lbs/hr) were molded into thin discs using a hot press. Thin plates were subjected to TEM analysis to determine the degree of dispersion. The results are collected in Table-120-14 ° 200900452. Table 14: TEM analysis results Example Organic clay composition Polymer resin TE Μ Rating 76 PhEK-MMT PEEK 450G Good dispersion 77 cum-MMT PEEK 450G Poor dispersion 78 TPP-MMT PEEK Transmission electron microscopy (TEM) analysis of a 450G poorly dispersed extruded polymer-organic clay composite composition comprising a PhEK-MMT modified clay in PEEK (Example 76) showing organic clay composition Well dispersed in the polymer matrix. The resulting dispersibility was superior to those observed in Examples 77 and 78. No large clay agglomerates were found, and most of the clay was apparently in the form of a small laminate of tantalate layers, indicating that the organic clay composition was highly exfoliated into the polymer matrix. It is believed that the preferred dispersibility observed for the polymer-organic clay composite composition of Example 76 is due to the structural similarity between the polymer resin PEEK 45000 used and the organic clay composition PhEK-MMT used. Caused. PEEK 45 0G resin and organic clay composition PhEK-MMT system contains a diphenyl methyl ketone moiety substituted with a 4-aryloxy group. The organic clay compositions used in Examples 77 and 78 did not contain a 4-phenyloxy substituted diphenyl ketone moiety. Example 7 The transmission electron microscopy (T E Μ) analysis of the extruded polymer-organic clay composite composition (the clay modified with cumyl-MMT in PEEK) showed no relatively poor dispersibility. The resulting transmission electron micrograph shows that the large mass of the organic clay composition 'shows that at least a portion of the organic clay composition is not completely stripped into the PEEK polymer matrix." TPP-MMT modified clay in PEEK (Example 78) -121 - 200900452 TEM results also show the relatively poor dispersion of organic clay compositions in polymer resins. The resulting transmission electron micrograph shows a large agglomerate of the organic clay composition, showing that at least a portion of the organic clay composition has not been completely stripped into the PEEK polymer matrix. Preparation of a polymer-organic clay composite composition using melt mixing techniques, the composition is substantially free of polyether oximine. Examples 79-81 The following examples illustrate the methods provided herein for preparing polymers - The use of an organic clay composite composition which is substantially free of polyetherimine and which is at least 10 percent exfoliated to form an organoclay composition. Thus, 70 grams of polymer resin (see Table 15 below) was combined with 4.98 grams of the organic clay composition BAPP-TPPy-MMT. The powder was blended by shaking in a closed container for 2 minutes. The resulting mixture was heated in a HAAKE mixing crucible at 50 rpm. The mixture was maintained at the temperature shown in Table 15. The molten mixture in the H A AKE mixing crucible was sampled every five minutes. A 15 minute shovel sample was pressed at 760 °F between two sheets of Teflon-lined film. The pressed film samples were then analyzed by thermomechanical analysis and the CTE was measured in the range of 30 to 200 tons. The pressed film had the CTE(R) listed in Table 15. -122- 200900452 Table 15: Polymer-Organic Clay Composite Compositions Prepared by Melt Mixing

實施例 聚合樹脂 有機黏土組成 物 混合溫度 膜之 CTE (30-230°C) 79 PEEK 150P BAPP-TPPy- MMT 380°C 67ppm/°C 80 PPSU* BAPP-TPPy- MMT 340°C 61 ppm/°C 81 PES** (ULTRASON E2010) BAPP-TPPy- MMT 330°C 54 ppm/°C * PPSU=RADEL R,** PES =聚醚颯 表15中之數據證明實質上不含聚醚醯亞胺之聚合物-有機黏土複合材料組成物可根據本發明方法藉由在介於約 3 0 0 °C及約4 5 0 °C範圍內之溫度下熔融混合四級有機黏土組 成物與聚合物樹脂而製備。數據顯示爲了達到高剝離水準 (&gt; 1 0%剝離),聚合物樹脂及有機黏土組成物應於較一般低 剪切混煉器諸如Haake混煉器所提供者高的剪切力下熔融 混合。相信79-8 1之組成物已達到大於在高剪切環境(諸 如在介於約3 00°C及約450°C範圍內之溫度操作之雙螺桿 擠塑機)進行熔融混合時所達到之1 0 %的%剝離。 使用熔融混合技術之聚合物-有機黏土複合材料組成 物的製備,組成物包含聚醚醯亞胺 實施例82包含聚醚醯亞胺之聚合物-有機黏土複合 材料組成物的製備 2.0 克納 cloisite 黏土(Southern Clay, Inc. 0.000926 -123- 200900452 陽離子當量/克)於劇烈攪拌下分散於200毫升水中。將 0.692克亞甲基藍添加於分散液且混合物回流加熱60分 鐘。混合物隨後冷卻至室溫’藉離心單離產物有機黏土組 成物(經修飾之黏土)。潮濕黏土藉由再分散於200去離子 水中且藉離心再單離而洗滌兩次。經洗滌之潮濕黏土於 1 20 °c乾燥2小時,之後碾磨產生細末藍灰色固體。 如前製備之5 .1 9克有機黏土組成物(經亞甲基藍修飾 之黏土)(4重量%二氧化矽)及5 9.8 5克氧基二苯二甲酸酐 添加於3 65毫升〇DCB,容器浸入槽式超音波振盪器中, 加熱直至得到抗沉降之黏土之細密分散液。燒瓶隨後裝置 頂部攪拌器及Dean-Stark集液器,添加46.3 5克DDS及 0.0897 8克苯胺。使用100毫升oDCB將DDS潤洗至容 器。混合物攪拌並以三小時緩緩加熱至回流,藉共沸蒸餾 移除水。於回流下加熱經1 8小時後,得到細粉之分散 液。分散液隨後移至 Haake熔融混煉器,於 3 90 °C及 5 Orpm脫揮發物60分鐘以移除溶劑。脫揮發物期間,每5 分鐘間隔抽取試樣。1 5分鐘之試樣於7 6 0 °F在兩片襯有鐵 弗龍之薄片之間壓製成膜。所壓製之膜試樣隨後藉熱機械 分析進行分析且於30至200°C範圍測量CTE。壓製膜具有 4 1 p p m / °C 之 C T E,1 4 _ 8 % 剝離。 實施例8 3 - 9 3 先使用本發明所述之熔融混合、原位聚合或溶劑混合 技術中之一種技術製備一系列包含聚醚醯亞胺之聚合物- -124- 200900452 有機黏土複合材料組成物。(參見例如,實施例27-29說 明原位聚合技術)。聚合方法所得之物質係爲乾燥濾渣之 固體大團塊。將濾渣打破成數片約1英吋之片塊,片塊使 用retsch磨機及3毫米篩網碾磨成細粉。細粉狀聚合物-有機黏土複合材料組成物隨後單獨擠塑或與另一種粉狀聚 合物-有機黏土複合材料組成物混合並擠塑。所採用之擠 塑機係爲具有共旋轉且嚙合螺桿之16毫米雙螺桿擠塑機 (L/D= 2 5),結構係使得聚合物-有機黏土複合材料組成物 可直接擠塑成膜或先製成片粒且隨後於第二個擠塑步驟中 形成膜。螺桿設計係用以熔融、混合、脫揮發物及將該粉 狀聚合物-有機黏土複合材料組成物自進料入口輸送至擠 塑機之膜形成塑模出口。經常使用3 ”(3英吋)或6”(6英吋) 塑模將熔融之含聚醚醯亞胺的聚合物-有機黏土複合材料 組成物轉化成膜。 在對照例及實施例8 3 - 8 5中,粉狀聚合物-有機黏土 複合材料組成物先使用具有排氣/精煉螺桿及3毫米造粒 模之16毫米PRISM擠塑機造粒。有機黏土組成物·聚合 樹脂混合物(聚合物粉末摻合物)於1磅/小時速率下「高速 進料」。螺桿速度設定於250RPM,筒溫爲3 8 5 °C及塑模 溫度爲3 8 5 °C。最終擠塑所得之片粒於1 5 0 °C真空爐中乾 燥隔夜,使用具有6英吋寬膜塑模及障壁型螺桿之Welex 1-1/4”單螺桿擠塑機擠塑成膜。擠塑機螺桿係於4磅/小時 速率及25RPM螺桿轉速下「高速進料」。塑模間隙約8 密耳,擠塑膜以各種不同速度之膜捲取單元拉出,以得到 -125- 200900452 具有許多不同厚度之膜。 通常’狹縫流動離開塑模時,熔融樹脂由一組 出’滾筒速度可調整以較熔融聚合物-有機黏土複 組成物離開塑模之速率更快的速率拉出薄膜,以將 膜變薄並定向。通經滾筒內部之循環油可保持特定 一般,該膜係使用冷鑄方法擠塑,其中滾筒排成「 繞」組態,該膜捲繞於中間及底部滾筒,以得到充 來進行冷卻熱傳。該膜隨後以另一組滾筒(夾取君 出,在膜中施以張力,保持該膜與前方滾筒緊密接 膜隨後通經夾取滾筒並收集於捲繞器上。亦可使用 用之膜操作設備。 製備包含有含聚醚醯亞胺之聚合物-有機黏土 料組成物的例示薄膜,測量特定薄膜試樣之機器方 向的熱膨脹係數(CTE)。試驗結果係收集於表1 6。 滾筒拉 合材料 產物薄 溫度。 S型纏 分時間 I筒)拉 觸。該 其他習 複合材 向及橫 -126- 200900452 表16包含有含100% BPADA-DDS聚合物作爲聚合 組份A之聚合物-有機黏土複合材料組成物的擠塑膜之 CTE及玻璃轉化溫度(Tg) 實施例 %矽酸鹽 修飾劑 方法 CTE1 CTE2 %剝離 MD/TD Tg°c 擠塑次數 對照組 0 ___ 58.2 _·_ ___ 2x 83 5 TPP 熔融混合* 48.4 ___ 15%/— 2x 84 5 14 熔融混合 45.0 ___ 20.9%/— 2x 85 10 14 熔融混合 39.9 __ 28.2%/— 2x 86 5 15 溶劑混合 ** 48.7 50.9 14.5°/〇/10.5°/〇 233 87 10 15 溶劑混合 38.4 41.8 30.9%/24.9°/〇 226 88 5 14 原位聚合t 39.6 42.0 30.5%/26.3% 240 89 10 14 原位聚合 33.7 34.2 39.3%/38.5% 236 90 5 15 原位聚合 39.9 44.6 29.9%/21.6% 241 91 10 15 原位聚合 31.6 33.5 43.1%/39.7% 233 92 5 15 原位聚合 39.2 44.9 31.2%/21.1% 239 93 5 15 原位聚合 43.6 45.2 23.3%/20.6% 238 *使用熔融混合技術(參見實施例7 6- 7 8)製備聚合物-有機 黏土複合材料組成物。 **使用溶劑混合技術(參見實施例5 2-5 3 )製備聚合物-有 機黏土複合材料組成物。 t使用原位聚合技術(參見實施例27-29及3 8-51)製備聚 合物-有機黏土複合材料組成物。 經由原位聚合且驗證化學計量之聚合物-有機黏土複 合材料組成物的製備 實施例94包含1,2-二甲基-3-十六碳基咪唑鑰陽離 -127- 200900452 子之有機黏土組成物的製備 裝置有頂部機械式攪拌器之2公升三頸圓底燒瓶中添 加1-氯十六碳烷(260克,1·〇〇莫耳),1,2二甲基咪唑 (91_0克’ 0.95莫耳)及CH3CN (500毫升)且雙相反應混合 物於8 0 °C油浴中劇烈攪拌。7 2小時後,將反應混合物冷 卻至室溫,產物結晶隔夜。過濾結晶固體,以冷CH3CN 充分洗滌且在70 °C真空乾燥3日,產生氯化1,2-二甲基-3-十六碳基咪唑鑰之淡蒼白色固體,220克,62%產率。 在裝置頂部攪拌器之2公升三頸圓底燒瓶中添加劑鈉 cloisite (30 克,Southern Clay,USA)及去離子水(1 公 升),黏土於室溫機械性攪拌2小時。經吸量管於此黏土 分散液中添加氯化1,2_二甲基-3-十六碳基咪唑鑰之水溶 液(16克於200毫升中),反應混合物短暫加熱至80°C歷經 2小時,且於室溫攪拌隔夜。濾出沉澱物,以冷水充分洗 滌,最後以CH3OH洗滌且於70 °C真空乾燥3日,產生產 物有機黏土組成物之蒼白色固體(33克,94%產率)。 實施例 95 原位聚合且化學計量驗證產生包含 BPADA-DDS聚醚醯亞胺及經咪唑鑰修飾之黏土的聚合物_ 有機黏土複合材料組成物(7%矽酸鹽充塡率) 在SILVERSON高剪切混煉器中添加經咪唑鑰修飾之 黏土(14克)及〇DCB (450毫升),混合物在保持劇烈混合 下加熱至120°C歷經2小時。包含SILVERSON高剪切混 煉器之混合系統裝置有一容器,此容器裝置有加熱帶及溫 -128- 200900452 度控制器。將容器之內容物導入SILVERS ON混煉器之底 部。循環管再將SILVERSON混煉器連接回到該容器。冷 卻至室溫後’反應混合物移至裝置有頂部機械式攪拌器、 Dean-Stark集液器及冷凝器之2公升三頸圓底燒瓶。於此 燒瓶中添加BPADA(74.2克),混合物於150°C攪拌。2小 時後,添加DDS(29.4克),油浴溫度逐漸增加至21(TC, 反應進行另外3小時。在聚合期間至少一次檢定反應混合 物,視需要添加二胺或二酐,以達到所需之預定化學計 量。之後持續聚合。聚合之後,將反應混合物冷卻,沉澱 帶CH3OH中’過濾且真空乾燥,產生產物聚合物-有機黏 土複合材料組成物之棕色固體,其CTE約37ppm/°C。 實施例96原位聚合且化學計量驗證,於7重量%枯 基苯氧基-Tppy-MMT層狀矽酸鹽存在下之BPADA-DDS聚 醚醯亞胺 目標聚合程度係爲3 0。使用苯胺作爲封端劑。在1 2 公升圓底燒瓶中裝入DDS(2 8 0克,1.128莫耳),枯基苯 氧基-TPPy-MMT(280克)及藜蘆醚(5.5公斤)。混合物使用 裝置有32毫米鋸齒尖端而於9000 RPM運轉之Fisher Scientific PowerGen 轉子-定子均質器(Omni International 製造)均質化45分鐘。形成之混合物使用裝置有1-英吋直 徑實心探針之 1 500 W 型 Autotune Series High Intensity Ultrsonic Processor於70%設定下超音波振盪2小時。超 音波振盪之後,混合物變得極黏稠而難以攪拌。 -129- 200900452 在ι〇加畜反應器中裝入分散之黏土混合物,dds (45 8.8 克,ι·848 莫耳),BPADA ( 1 600 克,3.004 莫耳), 苯胺(11.68克’ 0.125莫耳)及藜蘆醚(4公斤)。反應混合 物機械式地攪拌並以兩小時之時間加熱2 〇 〇 C,於此溫度 保持另外2小時且收自自反應混合物蒸餾之水。 取出1 〇克反應混合物試樣,於氮下在3 5 0 r移除溶 劑。殘留之聚合物試樣壓製成膜,測量該膜之紅外線(IR) 光譜’決定胺末端基對酐末端基之比例。由IR光譜發現 聚合物試樣含有0.4莫耳%過量胺。使用此項資料,藉由 添加BP ADA (6.4克)以校正過量胺含量,而調整反應化學 計量。反應混合物隨之保持於20(TC歷經另一小時。 發現不再有水釋出時,自反應器蒸餾3公升藜蘆醚, 形成之混合物回冷至室溫隔夜。反應混合物環境溫度下倒 入在高速摻合器中之甲醇(50公升)內,形成之粉末移至裝 置有一微米過濾袋之過濾離心機。產物聚合物-有機黏土 複合材料組成物以另外1 〇公升甲醇潤洗。收集粉末且於 於真空爐中在15〇t乾燥24小時,之後於200 °C乾燥另外 24小時,產生經純化之聚合物-有機黏土複合材料組成物 (2 1 7 5 克,8 6 % 產率)。 實施例97原位聚合與化學計量驗證,於CLOISITE 3 0B層狀矽酸鹽存在下之BPADA-DDS聚醚醯亞胺 使用SILVERSON混煉器(實驗室連線組合混煉器,型 號L4R-PA,方孔高剪切網,泵速〜600毫升/分鐘’裝置 -130- 200900452 如同實施例95)混合有機黏土與溶劑。270毫升鄰-二氯苯 (oDCB)及 180 毫升藜蘆醚加熱至 80 t且泵經該 SILVERS ON混煉器。有機黏土組成物,其包含CLOISITE 30B (13.56克)及雙酚A二酐(B PAD A) (74.51克),緩緩添 加於循環中之溶劑。混合物以循環模式於6000 rpm下行 經S IL V E R S ON高剪切混煉器歷經4 5分鐘。溶液溫度自 5 6 °C至79 °C。形成之溶液透明,顯示有機黏土混合物剝 離。混合物移至1公升三頸燒瓶。燒瓶隨後裝置頂部攪拌 器及Dean-Stark集液器且置入加熱至l〇〇°C之油浴中。添 加3 3.8 8克4,4’-二胺基二苯基颯(DDS)。混合物攪拌並加 熱至回流。藉共沸蒸餾移除水。添加苯二甲酸酐(0.86克) 且使之反應2小時。取出1 0克反應混合物試樣且於氮下 在3 5 0°C移除溶劑。殘留之聚合物試樣壓製成膜,測量該 膜之紅外線(IR)光譜,決定胺末端基對酐末端基之比例。 由IR光譜發現聚合物試樣含有0.5莫耳%過量之酐。使用 此項資料,藉由添加DDS(0.182克)以校正過量酐含量, 而調整反應化學計量。反應混合物隨之保持於200°C歷經 另一小時。第二份1 〇克試樣或反應混合物如前處理。由 IR光譜發現聚合物試樣含有0.5莫耳%過量之酐。將另外 0_ 189克DDS添加於反應混合物且使之反應1小時。此 時,移除熱且使反應回冷至室溫。形成之黏稠混合物移至 Haake溶融混煉器且於390°C及50rpm混合60分鐘。以5 分鐘間隔取出試樣。15分鐘之試樣於760 °F在兩片襯有鐵 弗龍之薄片之間壓製成膜。所壓製之膜試樣隨後藉熱機械 -131 - 200900452 分析進行分析且於30至20 0°c範圍測量CTE。 實施例98原位聚合與化學計量驗證’於CLOISITE 15A層狀矽酸鹽存在下之BPADA-DDS聚醚醯亞胺 使用SILVERS ON混煉器(實驗室連線組合混煉器,型 號L4R-PA,方孔高剪切網,泵速~600毫升/分鐘)混合有 機黏土與溶劑。270毫升鄰-二氯苯(〇DCB)及180毫升藜 蘆醚加熱至60C且泵經該SILVERS ON混煉器。有機黏土 組成物(其包含 CLOISITE 15A (13.51g),4,4’-二胺基二苯 基砸(DDS) (33.90g)及毫升乙酸)緩緩添加於循環中之溶劑 中。混合物以循環模式於6000 rpm下行經SILVERSON高 剪切混煉器歷經4 5分鐘。溶液溫度自6 0 °C增至8 6 °C。形 成之溶液黏稠,顯示有機黏土剝離。混合物移至1公升三 頸燒瓶’使用50毫升oDCB完成轉移。燒瓶隨後裝置頂 部攪拌器及Dean-Stark集液器且置入加熱至14〇t之油浴 中。以 15分鐘分兩份添加 70.02克雙酣 A二酉干 (BPADA)。混合物攪拌且加熱至回流經2小時。藉共沸蒸 餾移除水。添加苯二甲酸酐(0.86克)且使之反應3小時。 取出1 0克反應混合物試樣且於氮下在3 5 0 t:移除溶劑。殘 留之聚合物試樣壓製成膜,測量該膜之紅外線(IR)光譜, 決定胺末端基對酐末端基之比例。由IR光譜發現聚合物 試樣含有4_7莫耳%過量酐。使用此項資料,藉由添加 DDS(1.55克)以校正過量酐含量’而調整反應化學計量。 反應混合物隨之保持於2001歷經3小時。添加另外0 6 -132- 200900452 克DDS且使之反應1小時。第二份1 〇克試樣或反應混合 物如前處理。由IR光譜發現聚合物試樣含有0.8莫耳%過 量之酐。將另外0.31克DDS添加於反應混合物且使之反 應1小時。此時,移除熱且使反應回冷至室溫。形成之黏 稠混合物移至Haake熔融混煉器且於3 90°C及50rpm混合 60分鐘。以5分鐘間隔取出試樣。1 5分鐘之試樣於760 T 在兩片襯有鐵弗龍之薄片之間壓製成膜。所壓製之膜試樣 隨後藉熱機械分析進行分析且於30至200°C範圍測量CTE 產生 40.1ppm/C(28.6%剝離)。 前述實施例係僅供例證,僅用以說明本發明之某些特 色。所附之申請專利範圍係以所理解之廣度範圍來主張本 發明,其中所呈現之實施例係例證來自所有可能之具體實 施態樣之一部分的特定具體實施態樣。是故,申請人意爲 所附之申請專利範圍不受限於用以說明本發明特色之實施 例的選擇。申請專利範圍中所使用之詞句「包含」及其文 法上之變化形式在邏輯上亦包括各種不同程度之用詞,諸 如例如(例不限於)「基本上由…組成」及「由…組成」。 當需要提供範圍時,該等範圍係涵蓋所有其間之子範圍。 預期此等範圍之變化本身對熟習此技術者係爲理想當然, 當尙未公開時,該等變化應可涵蓋於所附申請專利範圍。 亦應瞭解科學及技術之進步會使得目前因爲語言之不嚴謹 而無法涵蓋之同等物及取代物成爲可能,而此等變化亦可 涵蓋於所附申請專利範圍。 -133- 200900452 【圖式簡單說明】 圖1顯示所形成之本發明薄膜,其奈米矽酸鹽充塡率 7%,機器方向 CTE 爲 33.0 ppm/°C 且 Tg 25 5 °C。 -134-EXAMPLES Polymeric Resin Organic Clay Composition CTE (30-230 ° C) Mixed Temperature Film 79 PEEK 150P BAPP-TPPy- MMT 380 ° C 67 ppm / ° C 80 PPSU* BAPP-TPPy- MMT 340 ° C 61 ppm / ° C 81 PES** (ULTRASON E2010) BAPP-TPPy- MMT 330°C 54 ppm/°C * PPSU=RADEL R,** PES = Polyether 数据 The data in Table 15 demonstrates the substantial absence of polyether quinone The polymer-organic clay composite composition can be melt-mixed with a fourth-order organic clay composition and a polymer resin at a temperature ranging from about 300 ° C and about 450 ° C according to the method of the present invention. And prepared. The data shows that in order to achieve high peel levels (&gt; 10% peel), the polymer resin and organic clay composition should be melt mixed under the shear forces higher than those provided by conventional low shear mixers such as the Haake mixer. . It is believed that the composition of 79-8 1 has been achieved when it is melt mixed in a high shear environment such as a twin screw extruder operating at temperatures between about 300 ° C and about 450 ° C. 10% of the % peeled off. Preparation of a polymer-organic clay composite composition using a melt mixing technique, the composition comprising a polyether quinone imine Example 82 comprising a polyether quinone polymer-organic clay composite composition preparation 2.0 克纳cloisite Clay (Southern Clay, Inc. 0.000926 -123- 200900452 cation equivalent/g) was dispersed in 200 ml of water with vigorous stirring. 0.692 g of methylene blue was added to the dispersion and the mixture was heated under reflux for 60 minutes. The mixture was then cooled to room temperature by centrifugation of the product organic clay composition (modified clay). The moist clay was washed twice by redispersing in 200 deionized water and centrifuging again. The washed moist clay was dried at 1 20 ° C for 2 hours and then ground to give a fine blue-grey solid. 5.19 g of the organic clay composition (methylene blue modified clay) (4 wt% ceria) and 59.8 5 g of oxydiphthalic anhydride were added to 3 65 ml of 〇DCB as previously prepared, and the container was immersed In the trough type ultrasonic oscillator, it is heated until a fine dispersion of the anti-settling clay is obtained. The flask was then equipped with an overhead stirrer and a Dean-Stark dispenser, adding 46.3 5 grams of DDS and 0.0897 8 grams of aniline. DDS is rinsed into the container using 100 ml oDCB. The mixture was stirred and slowly heated to reflux over three hours, and water was removed by azeotropic distillation. After heating under reflux for 18 hours, a fine powder dispersion was obtained. The dispersion was then transferred to a Haake melt mixer and devolatilized at 3 90 ° C and 5 O rpm for 60 minutes to remove the solvent. Samples were taken every 5 minutes during devolatilization. A sample of 1 minute was pressed into a film between two sheets of Teflon-lined sheet at 760 °F. The pressed film samples were then analyzed by thermomechanical analysis and the CTE was measured at a range of 30 to 200 °C. The pressed film had a C T E of 4 1 p p / °C and a peel of 1 4 -8 %. Example 8 3 - 9 3 A series of polymers containing polyether quinones were prepared using one of the techniques of melt mixing, in situ polymerization or solvent mixing according to the present invention - -124- 200900452 Organic clay composite composition Things. (See, for example, Examples 27-29 illustrate in situ polymerization techniques). The material obtained by the polymerization method is a solid large agglomerate of dry filter residue. The filter residue was broken into pieces of about 1 inch, and the pieces were ground to a fine powder using a retsch mill and a 3 mm sieve. The finely divided polymer-organic clay composite composition is then separately extruded or mixed with another powdered polymer-organic clay composite composition and extruded. The extruder used is a 16 mm twin-screw extruder (L/D = 25) with a co-rotating and intermeshing screw. The structure allows the polymer-organic clay composite composition to be directly extruded into a film or The granules are first formed and then formed into a film in a second extrusion step. The screw design is used to melt, mix, devolatilize and transport the powdered polymer-organic clay composite composition from the feed inlet to the film of the extruder to form a mold exit. The molten polyether quinone-containing polymer-organic clay composite composition is often converted into a film using a 3" (3 inch) or 6" (6 inch) mold. In Comparative Examples and Examples 8 3 - 8 5, the powdery polymer-organic clay composite composition was first granulated using a 16 mm PRISM extruder with an exhaust/refining screw and a 3 mm granulation die. The organic clay composition·polymerized resin mixture (polymer powder blend) was "high-speed feed" at a rate of 1 lb / hr. The screw speed was set at 250 RPM, the barrel temperature was 3 8 5 ° C and the mold temperature was 3 8 5 °C. The pellets obtained by the final extrusion were dried overnight in a vacuum oven at 150 ° C, and extruded into films using a Welex 1-1/4" single screw extruder having a 6 inch wide film mold and a barrier type screw. The extruder screw was "high speed feed" at a 4 lb/hr speed and 25 RPM screw speed. The mold gap is about 8 mils and the extruded film is pulled out at various speeds of the film take-up unit to obtain a film of many different thicknesses from -125 to 200900452. Typically, when the slit flows away from the mold, the molten resin is pulled out of the film at a rate that is faster than the rate at which the molten polymer-organic clay composite exits the mold to thin the film. And oriented. The circulating oil passing through the inside of the drum can be kept in a specific manner. The film is extruded by a cold casting method in which the drum is arranged in a "wound" configuration, and the film is wound around the middle and bottom drums to obtain a charge for cooling heat transfer. . The film is then applied to another set of rollers (the tension is applied to the film, the film is held in close contact with the front roller and then passed through the gripping drum and collected on the winder. The film can also be used. Operating Apparatus An exemplary film comprising a polymer-organic clay composition containing polyether sulfimine was prepared, and the coefficient of thermal expansion (CTE) of the specific film sample in the machine direction was measured. The test results are collected in Table 16. Pull the material product to a thin temperature. S-type entanglement time I tube) pull. The other conventional composite materials and cross-126-200900452 Table 16 contains the CTE and glass transition temperature of the extruded film of the polymer-organic clay composite composition containing 100% BPADA-DDS polymer as the polymeric component A ( Tg) Example % citrate modifier method CTE1 CTE 2 % delamination MD/TD Tg °c extrusion number control group 0 ___ 58.2 _·_ ___ 2x 83 5 TPP melt mixing * 48.4 ___ 15% / - 2x 84 5 14 Melt mixing 45.0 ___ 20.9%/— 2x 85 10 14 Melt mixing 39.9 __ 28.2%/— 2x 86 5 15 Solvent mixing** 48.7 50.9 14.5°/〇/10.5°/〇233 87 10 15 Solvent mixing 38.4 41.8 30.9%/ 24.9°/〇226 88 5 14 In-situ polymerization t 39.6 42.0 30.5%/26.3% 240 89 10 14 In-situ polymerization 33.7 34.2 39.3%/38.5% 236 90 5 15 In-situ polymerization 39.9 44.6 29.9%/21.6% 241 91 10 15 In-situ polymerization 31.6 33.5 43.1%/39.7% 233 92 5 15 In-situ polymerization 39.2 44.9 31.2%/21.1% 239 93 5 15 In-situ polymerization 43.6 45.2 23.3%/20.6% 238 *Using melt mixing technology (see example 7 6- 7 8) Preparation of a polymer-organic clay composite composition. ** A polymer-organic clay composite composition was prepared using a solvent mixing technique (see Example 5 2-5 3 ). The polymer-organic clay composite composition was prepared using in situ polymerization techniques (see Examples 27-29 and 3 8-51). Preparation Example 94 of a polymer-organic clay composite composition via in-situ polymerization and verification of stoichiometry comprises 1,2-dimethyl-3-hexadecacarbazole imidazole-127-200900452 organic clay The composition was prepared by adding a 1-liter hexadecane (260 g, 1·molar) to a 2 liter three-necked round bottom flask with a top mechanical stirrer, and 1,2 dimethylimidazole (91_0 g). '0.95 moles' and CH3CN (500 ml) and the biphasic reaction mixture was stirred vigorously in an 80 °C oil bath. After 7 h, the reaction mixture was cooled to room temperature and the product crystallised overnight. The crystalline solid was filtered, washed well with cold CH.sub.3CN and dried in vacuo at 70[deg.] C. for 3 days to give a pale, pale, white solid, hexane, hexane rate. In a 2 liter three-necked round bottom flask equipped with a stirrer at the top of the apparatus, sodium cloisite (30 g, Southern Clay, USA) and deionized water (1 liter) were added, and the clay was mechanically stirred at room temperature for 2 hours. An aqueous solution of 1,2-dimethyl-3-hexadecenilazole (16 g in 200 ml) was added to the clay dispersion via a pipette, and the reaction mixture was briefly heated to 80 ° C for 2 times. Hour and stir overnight at room temperature. The precipitate was filtered off, washed well with cold water, and then washed with CH.sub.3OH and vacuum dried at 70[deg.] C. for 3 days to yield a pale solid solid (33 g, 94% yield). Example 95 In-situ polymerization and stoichiometric verification yielded a polymer comprising BPADA-DDS polyether quinone imine and imidazole-modified clay _ organic clay composite composition (7% citrate filling rate) at SILVERSON high The imidazole-modified clay (14 g) and hydrazine DCB (450 ml) were added to the shear mixer, and the mixture was heated to 120 ° C for 2 hours while maintaining vigorous mixing. The mixing system unit comprising the SILVERSON high shear mixer has a vessel with a heating belt and a temperature -128-200900452 degree controller. The contents of the container are introduced into the bottom of the SILVERS ON mixer. The circulation tube then connects the SILVERSON mixer to the container. After cooling to room temperature, the reaction mixture was transferred to a 2 liter three-necked round bottom flask equipped with a top mechanical stirrer, a Dean-Stark trap, and a condenser. BPADA (74.2 g) was added to the flask, and the mixture was stirred at 150 °C. After 2 hours, DDS (29.4 g) was added, the oil bath temperature was gradually increased to 21 (TC, and the reaction was carried out for another 3 hours. The reaction mixture was assayed at least once during the polymerization, and diamine or dianhydride was added as needed to achieve the desired The stoichiometry is predetermined. The polymerization is then continued. After the polymerization, the reaction mixture is cooled, and the precipitate is 'filtered in CH3OH and vacuum dried to give a brown solid of the product polymer-organic clay composite composition having a CTE of about 37 ppm/°C. Example 96 In situ polymerization and stoichiometric verification, the target degree of polymerization of BPADA-DDS polyether quinone in the presence of 7 wt% cumylphenoxy-Tppy-MMT layered citrate was 30. Using aniline as Blocking agent. In a 12 liter round bottom flask was charged DDS (280 g, 1.128 mol), cumylphenoxy-TPPy-MMT (280 g) and veratrol (5.5 kg). The Fisher Scientific PowerGen rotor-stator homogenizer (manufactured by Omni International), which has a 32 mm serrated tip and operated at 9000 RPM, was homogenized for 45 minutes. The resulting mixture was 1500 W with a 1-inch diameter solid probe. The Autotune Series High Intensity Ultrsonic Processor oscillates for 2 hours at 70% setting. After the ultrasonic wave oscillates, the mixture becomes extremely viscous and difficult to stir. -129- 200900452 The dispersed mixture of clay is placed in the ι〇 animal reactor. Dds (45 8.8 g, ι·848 Moh), BPADA (1 600 g, 3.004 mol), aniline (11.68 g '0.125 mol) and veratrol (4 kg). The reaction mixture was mechanically stirred and Two hours was heated 2 〇〇C, this temperature was maintained for another 2 hours and was taken from the water distilled from the reaction mixture. A sample of 1 gram of the reaction mixture was taken out and the solvent was removed under nitrogen at 305 rpm. The polymer sample was pressed into a film, and the infrared (IR) spectrum of the film was measured to determine the ratio of the amine end group to the anhydride end group. The polymer sample was found to contain 0.4 mol% excess amine by IR spectroscopy. Using this data, The reaction stoichiometry was adjusted by adding BP ADA (6.4 g) to correct the excess amine content. The reaction mixture was then maintained at 20 (TC over another hour. It was found that there was no more water released from the reactor. Distill 3 liters of cucurbit ether, and the resulting mixture was cooled to room temperature overnight. The reaction mixture was poured into methanol (50 liters) in a high-speed blender at ambient temperature, and the resulting powder was transferred to a filter with a micron filter bag. Centrifuge. The product polymer-organic clay composite composition was rinsed with an additional 1 liter of methanol. The powder was collected and dried in a vacuum oven at 15 ° t for 24 hours and then dried at 200 ° C for an additional 24 hours to produce a purified polymer-organic clay composite composition (2 1 7 5 g, 8 6 % yield) rate). Example 97 In-situ Polymerization and Stoichiometric Validation, BPADA-DDS Polyether Yenimine in the Presence of CLOISITE 3 0B Layered Citrate Using SILVERSON Mixer (Laboratory Wire Combination Mixer, Model L4R-PA , square hole high shear net, pump speed ~ 600 ml / min 'device - 130 - 200900452 as in Example 95) mixed organic clay and solvent. 270 ml of o-dichlorobenzene (oDCB) and 180 ml of veratry ether were heated to 80 t and pumped through the SILVERS ON mixer. An organic clay composition comprising CLOISITE 30B (13.56 grams) and bisphenol A dianhydride (B PAD A) (74.51 grams), a solvent that is slowly added to the cycle. The mixture was run in a cycle mode at 6000 rpm through a SIL V E R S ON high shear mixer for 45 minutes. The solution temperature is from 5 6 ° C to 79 ° C. The resulting solution is clear and shows the organic clay mixture peeled off. The mixture was transferred to a 1 liter three-necked flask. The flask was then equipped with an overhead stirrer and a Dean-Stark dispenser and placed in an oil bath heated to 10 °C. 33.8 8 g of 4,4'-diaminodiphenylphosphonium (DDS) was added. The mixture was stirred and heated to reflux. The water was removed by azeotropic distillation. Phthalic anhydride (0.86 g) was added and allowed to react for 2 hours. A 10 g sample of the reaction mixture was taken out and the solvent was removed at 305 ° C under nitrogen. The residual polymer sample was pressed into a film, and the infrared (IR) spectrum of the film was measured to determine the ratio of the amine end group to the anhydride end group. The polymer sample was found to contain 0.5 mol% excess of anhydride by IR spectroscopy. Using this data, the reaction stoichiometry was adjusted by adding DDS (0.182 g) to correct for excess anhydride content. The reaction mixture was then kept at 200 ° C for another hour. The second 1 gram sample or reaction mixture is pretreated. The polymer sample was found to contain 0.5 mol% excess of anhydride by IR spectroscopy. An additional 0-189 grams of DDS was added to the reaction mixture and allowed to react for 1 hour. At this point, the heat was removed and the reaction was allowed to cool to room temperature. The resulting viscous mixture was transferred to a Haake melt mixer and mixed at 390 ° C and 50 rpm for 60 minutes. The samples were taken at 5 minute intervals. A 15 minute sample was pressed at 760 °F between two sheets of Teflon-lined film. The pressed film samples were then analyzed by thermal mechanical -131 - 200900452 analysis and CTE was measured in the range of 30 to 20 °C. Example 98 In-situ Polymerization and Stoichiometric Validation 'BPADA-DDS Polyether oxime in the presence of CLOISITE 15A layered citrate using SILVERS ON mixer (Laboratory Wire Combination Mixer, Model L4R-PA , square hole high shear net, pump speed ~ 600 ml / min) mixed with organic clay and solvent. 270 ml of o-dichlorobenzene (〇DCB) and 180 ml of ruthenium ether were heated to 60 C and pumped through the SILVERS ON mixer. The organic clay composition (containing CLOISITE 15A (13.51 g), 4,4'-diaminodiphenyl hydrazine (DDS) (33.90 g) and ml of acetic acid) was slowly added to the solvent in the cycle. The mixture was passed through a SILVERSON high shear mixer in a cycle mode at 6000 rpm for 45 minutes. The solution temperature was increased from 60 °C to 8 6 °C. The resulting solution is viscous and shows the peeling of the organic clay. The mixture was transferred to a 1 liter three-necked flask. The transfer was completed using 50 ml of oDCB. The flask was then fitted with a top stirrer and a Dean-Stark trap and placed in an oil bath heated to 14 Torr. 70.02 g of diterpene A diterpenoid (BPADA) was added in two portions over 15 minutes. The mixture was stirred and heated to reflux for 2 hours. The water was removed by azeotropic distillation. Phthalic anhydride (0.86 g) was added and allowed to react for 3 hours. A 10 gram sample of the reaction mixture was taken and the solvent was removed at 305 Torr under nitrogen. The remaining polymer sample was pressed into a film, and the infrared (IR) spectrum of the film was measured to determine the ratio of the amine end group to the anhydride end group. The polymer sample was found to contain 4-7 mol% excess anhydride by IR spectroscopy. Using this data, the reaction stoichiometry was adjusted by adding DDS (1.55 grams) to correct for excess anhydride content. The reaction mixture was then maintained at 2001 for 3 hours. An additional 0 6 -132 - 200900452 grams of DDS was added and allowed to react for 1 hour. The second 1 gram sample or reaction mixture is pretreated. The polymer sample was found to contain 0.8 mol% excess of anhydride by IR spectroscopy. An additional 0.31 g of DDS was added to the reaction mixture and allowed to react for 1 hour. At this point, heat was removed and the reaction was allowed to cool to room temperature. The resulting viscous mixture was transferred to a Haake melt mixer and mixed for 60 minutes at 3 90 ° C and 50 rpm. The samples were taken at 5 minute intervals. A sample of 1 minute was pressed into a film between two sheets of Teflon-lined sheet at 760 T. The pressed film samples were then analyzed by thermomechanical analysis and CTE was measured at a temperature ranging from 30 to 200 ° C to produce 40.1 ppm/C (28.6% peel). The foregoing embodiments are illustrative only and are merely illustrative of certain features of the invention. The invention is claimed by the scope of the invention, and the embodiments of the invention are intended to exemplify the specific embodiments of all possible embodiments. The Applicant intends that the scope of the appended claims is not limited by the description of the embodiments of the invention. The word "comprise" and its grammatical variations used in the scope of the patent application also logically include various degrees of terms, such as, for example, (for example, not limited to) "consisting essentially of" and "consisting of" . When a range is required, these ranges cover all sub-ranges in between. It is expected that variations of such ranges will be desirable per se for those skilled in the art, and such changes should be covered by the scope of the appended claims when they are not disclosed. It should also be understood that advances in science and technology will make it possible to present equivalents and substitutes that are currently not covered by language rigor, and such changes may also be covered by the scope of the appended claims. -133- 200900452 [Schematic description of the drawings] Fig. 1 shows the formed film of the present invention having a nano ceric acid filling rate of 7%, a machine direction CTE of 33.0 ppm/°C and a Tg 25 5 °C. -134-

Claims (1)

200900452 十、申請專利範圍 1. 一種聚合物-有機黏土複合材料組成物,其包 含: (a) 聚合物樹脂;及 (b) 包含交替之無機矽酸鹽層及有機層的有機黏土組 成物,該有機層包含具有結構XXXIII之四級錢陽離子200900452 X. Patent application scope 1. A polymer-organic clay composite composition comprising: (a) a polymer resin; and (b) an organic clay composition comprising alternating inorganic silicate layers and an organic layer, The organic layer comprises a quaternary cation having the structure XXXIII XXXIII 其中Ar12、Ar13、Ar14及Ar15係獨立地爲C2-C5。芳 族基團;且Ar16係爲C2-C2Q()芳族基團或包含至少一個芳 族基之聚合物鏈。 2. 如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中Ar 16係爲苯基。 3. 如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中該聚合物樹脂係包含至少一種選自下列 之聚合物:非晶形熱塑性聚合物、結晶熱塑性聚合物及其 共聚物。 4. 如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物’其中該聚合物樹脂係選自聚醚醯亞胺、聚醯 胺、聚酯、聚芳硫醚、聚芳醚、聚醚碾、聚醚酮、聚醚醚 酮、聚伸苯基、聚碳酸酯及包含至少一種前述聚合物之組 -135- 200900452 合。 5. 如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中該聚合物樹脂係選自聚醚醯亞胺、聚醯 胺、聚酯、聚芳硫醚、聚芳醚、聚醚颯、聚醚酮、聚醚醚 酮、聚伸苯基、聚碳酸酯及包含至少一種前述聚合物之組 合。 6. 如申請專利範圍第1項之聚合物·有機黏土複合 材料組成物,其中該聚合物樹脂係包含聚醚醯亞胺。 7. 如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中該聚合物樹脂係包含聚醚颯。 8. 如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中該聚合物樹脂係包含聚醚酮。 9. 如申請專利範圍第1項之聚合物·有機黏土複合 材料組成物,其中Ar 16係爲聚合物鏈。 10. 如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中Ar 16係爲聚醚醯亞胺聚合物鏈。 1 1 .如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中Ar16係爲聚醚酮聚合物鏈。 12.如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中Ar16係爲數量平均分子量Mn在約1000 至約50,000克/莫耳範圍內之聚合物鏈。 1 3 .如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中Ar16係爲數量平均分子量Mn在約1000 至約20,000克/莫耳範圍內之聚合物鏈。 -136- 200900452 14.如申請專利範圍第丨項之聚合物-有機黏土複合 材料組成物,其中Ar 16係爲數量平均分子量Mn在約1 〇〇〇 至約5,000克/莫耳範圍內之聚合物鏈。 15·如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中Ar】6係爲數量平均分子量Mn在約1000 至約50,000克/莫耳範圍內之聚醚醯亞胺聚合物鏈。 1 6 ·如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物’其中Ar16係爲數量平均分子量Μη在約 1〇〇0至約2〇, 〇〇〇克/莫耳範圍內之聚醚醯亞胺聚合物鏈。 1 7_如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中該四級鳞陽離子係具有結構XXXIVXXXIII wherein Ar12, Ar13, Ar14 and Ar15 are independently C2-C5. An aromatic group; and the Ar16 is a C2-C2Q() aromatic group or a polymer chain comprising at least one aromatic group. 2. The polymer-organic clay composite composition of claim 1, wherein the Ar 16 system is a phenyl group. 3. The polymer-organic clay composite composition of claim 1, wherein the polymer resin comprises at least one polymer selected from the group consisting of amorphous thermoplastic polymers, crystalline thermoplastic polymers, and copolymers thereof. . 4. The polymer-organic clay composite composition as claimed in claim 1 wherein the polymer resin is selected from the group consisting of polyetherimine, polyamine, polyester, polyarylene sulfide, polyarylene ether, Polyether mill, polyether ketone, polyetheretherketone, polyphenylene phenyl, polycarbonate, and a group comprising at least one of the foregoing polymers - 135-200900452. 5. The polymer-organic clay composite composition of claim 1, wherein the polymer resin is selected from the group consisting of polyetherimine, polyamine, polyester, polyarylene sulfide, polyarylene ether, Polyether oxime, polyether ketone, polyetheretherketone, polyphenylene phenyl, polycarbonate, and combinations comprising at least one of the foregoing polymers. 6. The polymer/organic clay composite composition of claim 1, wherein the polymer resin comprises polyetherimine. 7. The polymer-organic clay composite composition of claim 1, wherein the polymer resin comprises polyether oxime. 8. The polymer-organic clay composite composition of claim 1, wherein the polymer resin comprises polyetherketone. 9. The polymer/organic clay composite composition of claim 1, wherein the Ar 16 system is a polymer chain. 10. The polymer-organic clay composite composition of claim 1, wherein the Ar 16 system is a polyether quinone polymer chain. The polymer-organic clay composite composition of claim 1, wherein the Ar16 is a polyetherketone polymer chain. 12. The polymer-organic clay composite composition of claim 1 wherein the Ar16 is a polymer chain having a number average molecular weight Mn in the range of from about 1000 to about 50,000 grams per mole. A polymer-organic clay composite composition according to claim 1, wherein the Ar16 is a polymer chain having a number average molecular weight Mn in the range of from about 1,000 to about 20,000 g/mole. -136- 200900452. 14. The polymer-organic clay composite composition of claim </RTI> wherein the Ar 16 system has a number average molecular weight Mn in the range of from about 1 Torr to about 5,000 gram per ohm. The polymer chain. 15. The polymer-organic clay composite composition of claim 1, wherein the Ar system 6 is a polyether quinone imine polymer having a number average molecular weight Mn in the range of from about 1000 to about 50,000 g/mole. chain. 1 6 · The polymer-organic clay composite composition as claimed in claim 1 wherein the Ar16 system has a number average molecular weight Μη in the range of about 1 〇〇 0 to about 2 〇, 〇〇〇 / mol Polyether quinone imine polymer chain. The polymer-organic clay composite composition of claim 1, wherein the quaternary cation system has the structure XXXIV Ph-^p——ph I Ph XXXIV。 18.如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中該四級錢陽離子係具有結構XXXV -137- XXXV。200900452 Ο Ph 19. 如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中該無機矽酸鹽層係衍生自選自下列之無 機黏土 :高嶺土、地開石、珍珠陶土、埃洛石、葉蛇紋 石、溫石棉、葉繼石、蒙脫石、貝得石、綠脫石、巷石' 鋅蒙脫石、矽鎂石、水輝石、四矽烷基雲母、鈉帶雲母、 白雲母、珍珠雲母、滑石、輕石、金雲母、綠脆雲母、綠 泥石及其組合。 20. 如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中該無機矽酸鹽層係衍生自包含合成黏土 之無機黏土。 21. 如申請專利範圍第1項之聚合物-有機黏土複合 材料組成物,其中該有機黏土組成物之特徵爲層間距離係 約5至約1〇〇埃。 2 2 . —種包含聚合物-有機黏土複合材料組成物之物 件’該組成物係包含: U)聚合物樹脂;及 (b)包含交替之無機矽酸鹽層及有機層的有機黏土組 成物’該有機層包含具有結構XXXIII之四級鳞陽離子 -138- XXXIII XXXIII200900452Ph-^p——ph I Ph XXXIV. 18. The polymer-organic clay composite composition of claim 1, wherein the quaternary cation has a structure of XXXV - 137 - XXXV. 200900452 Ο Ph 19. The polymer-organic clay composite composition of claim 1, wherein the inorganic bismuth layer is derived from an inorganic clay selected from the group consisting of kaolin, dickite, pearlite, and Elo Stone, leaf serpentine, chrysotile, yeji stone, montmorillonite, beide stone, green stone, road stone 'zinc montmorillonite, strontite, hectorite, tetradecyl mica, sodium band mica, muscovite, Pearl mica, talc, pumice, phlogopite, green crisp mica, chlorite and combinations thereof. 20. The polymer-organic clay composite composition of claim 1, wherein the inorganic tellurite layer is derived from an inorganic clay comprising synthetic clay. 21. The polymer-organic clay composite composition of claim 1, wherein the organic clay composition is characterized by an interlayer distance of from about 5 to about 1 angstrom. 2 2 . An article comprising a polymer-organic clay composite composition, the composition comprising: U) a polymer resin; and (b) an organic clay composition comprising alternating inorganic silicate layers and an organic layer 'The organic layer comprises a quaternary cation having structure XXXIII - 138- XXXIII XXXIII200900452 其中Ar12、Ar13、Ar14及Ar15係獨立地爲C2-C5〇芳 族基團;且Ar16係爲C2-C2〇q芳族基團或包含至少一個芳 族基之聚合物鏈。 2 3.如申請專利範圍第22項之物件,其係爲薄膜。 2 4.如申請專利範圍第2 2項之物件,其係爲溶劑鑄 膜,此膜包含具有二酐組份及二胺組份之聚醚醯亞胺及介 於約1 8 0。(:與4 5 0 °C之間的Tg ’且其中該膜具有:a)低於 70 ppm/°C之CTE; b)介於約Ο.ίμιη與25 0μιη之間的厚 度;及c)含有低於5重量%殘留溶劑。 25. —種用以製備聚合物-有機黏土複合材料組成物 之方法,該方法包含於熔融混合條件下令聚合物樹脂與包 含交替之無機矽酸鹽層及有機層的有機黏土組成物接觸, 該有機層包含具有結構XXXIII之四級鱗陽離子Wherein Ar12, Ar13, Ar14 and Ar15 are independently a C2-C5〇 aromatic group; and Ar16 is a C2-C2〇q aromatic group or a polymer chain comprising at least one aromatic group. 2 3. The object of claim 22, which is a film. 2 4. The article of claim 2, which is a solvent cast film comprising a polyether quinone having a dianhydride component and a diamine component and intercalating at about 180. (: Tg ' with 4500 ° C and wherein the film has: a) a CTE below 70 ppm/°C; b) a thickness between about ί. ίμιη and 25 0 μιη; and c) Contains less than 5% by weight of residual solvent. 25. A method for preparing a polymer-organic clay composite composition, the method comprising contacting a polymer resin with an organic clay composition comprising alternating inorganic silicate layers and an organic layer under melt mixing conditions, The organic layer comprises a quaternary cation having a structure of XXXIII XXXIII 其中Ar12、Ar13、Ar14及Ar15係獨立地爲c2-C5Q芳 族基團;且Ar16係爲CkCmo芳族基團或包含至少—個芳 族基之聚合物鏈。 -139- 200900452 七 指定代表圖: (一) 、本案指定代表圖為:第(1 )圖 (二) 、本代表圖之元件代表符號簡單說明:無 八、本案若有化學式時,請揭示最能顯示發明特徵的化學 式:無 200900452 (此處由本局於收) 文時黏貼條碼 852975 發明專利說明窨 民國97年8月1日修正 (本申麵拭 '勝及繼字'1SM壬意麵'※言雕_1^» ※申請案號·· 96127605 ※申請日期:96年07月27日 .IPC分類: 一、發明名稱: (中)用於聚合物複合材料之組成物及方法 (英)Compositions and methods for polymer composites 二、申請人:(共1人) 1.姓名:(中)薩比克創新塑膠有限公司 (英)SABIC INNOVATIVE PLASTICS IP BV 代表人:(中)1.凱薩琳克萊漢 (英)l.CLAPHAM, KATHERINE 地址:(中)荷蘭貝亨奧普佐姆塑膠巷一號 (英)Plasticslaan 1,4612 PX Bergen op Zoom, The Netherlands 國籍:(中英)荷蘭 NETHERLANDS 三、發明人:(共6人) 1. 姓名:(中)陳國邦 (英)CHAN, KWOK PONG 國籍:(中)美國 (英)U.S.A. 2. 姓名:(中)約翰·麥克森 (英)MAXAM,JOHN LESTER 國籍:(中)美國 (英)U.S.A. 3. 姓名:(中)洛伊歐朵 (英)ODLE,ROY RAY 國籍:(中)美國 (英)U.S.A· 4.姓名:(中)塔拉慕蘭 (51) MULLEN, TARA J. 國籍:(中)美國 200900452 852975 (英)U.S.A. 5 ·姓名:(中)詹姆斯惠特 (英)WHITE, JAMES MITCHELL 國籍:(中)美國 (英)U.S.A. 6.姓名:(中)艾瑞克哈格伯 (英)HAGBERG,ERIK C. 國籍:(中)美國 (英)U.S.A. 四、聲明事項: ◎本案申請前已向下列國家(地區)申請專利□主張國際優先權: 【格式請依:受理國家(地區);申請日;申請案號數順序註記】 1. 美國 ;2007/06/20 ; 60/945,150 d有主張優先權 2. 美國 ;2007/06/21 ; 11/766,382 0有主張優先權 200900452 852975 (英)U.S.A. 5 ·姓名:(中)詹姆斯惠特 (英)WHITE, JAMES MITCHELL 國籍:(中)美國 (英)U.S.A. 6.姓名:(中)艾瑞克哈格伯 (英)HAGBERG,ERIK C. 國籍:(中)美國 (英)U.S.A. 四、聲明事項: ◎本案申請前已向下列國家(地區)申請專利□主張國際優先權: 【格式請依:受理國家(地區);申請日;申請案號數順序註記】 1. 美國 ;2007/06/20 ; 60/945,150 d有主張優先權 2. 美國 ;2007/06/21 ; 11/766,382 0有主張優先權XXXIII wherein Ar12, Ar13, Ar14 and Ar15 are independently a c2-C5Q aromatic group; and Ar16 is a CkCmo aromatic group or a polymer chain comprising at least one aromatic group. -139- 200900452 Seven designated representatives: (1) The representative representative of the case is: (1) (2), the representative symbol of the representative figure is a simple description: no eight, if there is a chemical formula in this case, please reveal the most Chemical formula that can show the characteristics of the invention: No 200900452 (here is received by this Council) Text Sticker 852975 Invention Patent Description Amendment of the Republic of China on August 1, 1997 (This application wipes the word 'winning and succession' 1SM 壬 pasta' ※言雕_1^» ※Application number·· 96127605 ※Application date: July 27, 1996. IPC classification: I. Name of the invention: (middle) Composition and method for polymer composites (English) Compositions and methods for polymer composites 2. Applicant: (1 in total) 1. Name: (中) Sabic Innovation Plastic Co., Ltd. (English) SABIC INNOVATIVE PLASTICS IP BV Representative: (middle) 1. Catherinek Laihan (English) l.CLAPHAM, KATHERINE Address: (middle) Platinslaan, No.1 Plastic Lane, Bergen, Netherlands (English) Plasticsport, The Netherlands Nationality: (Chinese-English) Netherlands NETHERLANDS III. hair Mingren: (6 in total) 1. Name: (Chinese) Chen Guobang (English) CHAN, KWOK PONG Nationality: (中) US (English) USA 2. Name: (middle) John McKesson (English) MAXAM, JOHN LESTER Nationality: (middle) US (English) USA 3. Name: (middle) Loy Odo (English) ODLE, ROY RAY Nationality: (middle) US (English) USA · 4. Name: (middle) Taram Lan (51) MULLEN, TARA J. Nationality: (middle) US 200900452 852975 (English) USA 5 · Name: (middle) James Whitt (English) WHITE, JAMES MITCHELL Nationality: (middle) US (English) USA 6. Name: (中) Eric Hagbo (English) HAGBERG, ERIK C. Nationality: (中) US (English) USA IV. Declaration: ◎ Before applying for this case, you have applied for patents from the following countries (regions). Priority: [Format please: Accepting country (region); application date; order number of application number] 1. United States; 2007/06/20; 60/945, 150 d claim priority 2. United States; 2007/06/ 21 ; 11/766,382 0 has a claim priority 200900452 852975 (English) USA 5 · Name: (中) James Whitt (English) WHITE, JAMES MITCHELL Nationality: (中) US (English) USA 6. Name: (中) Eric Hagberg (English) HAGBERG, ERIK C. Nationality: (Chinese) USA (English) USA IV. Declarations: ◎ Before applying for the patent, the following countries (regions) have applied for patents. □ Claim international priority: [Format please: Accepting country (region); application date; application number Sequential Note] 1. United States; 2007/06/20; 60/945, 150 d claim priority 2. United States; 2007/06/21; 11/766,382 0 claim priority
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