TW200850099A - Advanced multilayered coreless support structure, and their fabrication - Google Patents
Advanced multilayered coreless support structure, and their fabrication Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
- H01L2224/32151—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/32221—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/32225—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73201—Location after the connecting process on the same surface
- H01L2224/73203—Bump and layer connectors
- H01L2224/73204—Bump and layer connectors the bump connector being embedded into the layer connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73251—Location after the connecting process on different surfaces
- H01L2224/73253—Bump and layer connectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/01—Chemical elements
- H01L2924/01047—Silver [Ag]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/153—Connection portion
- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
- H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
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- Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
Abstract
Description
200850099 TPPO/P2855-001 九、發明說明: 【發明所屬之技術領域】 本發明涉及一種多層無芯支撐結構及其製作方法。 【先前技術】 電子工業日趨複雜化和小型化’尤其是在移動電話和攜帶型 電腦等移動設備中,空間非常珍貴。 積體電路(ICs)是這些電子系統的核心,同樣地,i(:s也越 來越複雜,集成了越來越多的電晶體’需要越來越多的輸入輪出 觸點。它們要工作於更快的轉換速度和頻率,需要更多的能耗且 會産生大量需要散去的熱量。 ICs通過印刷電路板(PCBs)連接到電源,用戶介面和其他元 :件,爲了使得這些MPCB之間的連接更加容易,需要提供^ 量的電連接,常倾_禱決方式是使用—種電子基底連接化和 其咖。該電子基底是IC封裝的一部分,它取代了傳統的引線框 架來作爲1C和其PCB之間的插入機構。這樣的基底可以包括一 個’兩個或更多辦體層,這些層之間通過多種絕緣材料,如陶 竞或有機材料隔_來。這樣的基紐常在其底部含有觸點傳導 陣列。傳導觸點可以是球形觸點,爲PCB的電連接提供一種所謂 的球柵陣列(BGA)或引腳,或所謂的管腳陣列⑽> 作爲另外 一種選擇’ _基底可料使__點鱗腳而被直接安裝到 200850099 TPPO/P2855-001 PCB上’提供一種所謂的矩栅陣列(lga)。在其頂部,基底通常通 過所明的打線技術或倒裝晶片封裝技術來承載—個或多個電連接 的IC〇 圖1所示爲現有技術的打線BGA封裝的實例,包括基底 100,連接基底1〇〇細的焊盤104到底部PCB (圖巾未顯示)的 包傳¥球102的球栅陣列(BGA),和電導線陣列,即打線接合1〇6, 該陣列連接基底100的頂部焊盤1〇8到IC 11〇。該封裝的IC 11〇 通常被樹脂材料112,也就是被稱作模塑材料所保護。 圖2所示爲現有技術的倒裝晶片BGA封裝的實例,含有 倒I晶片BGA基底2GG。電傳導球的球栅陣列(BGA) 2()2連接基 底底侧的焊盤204到底部pcB。然而,此處位於基底的頂 部焊盤208上面的電傳導凸起2〇6取代了打線接合,採用倒裝工 藝的技術連接到21G。在該玉藝中,也包含在IC 和基底 200的表面之間應用樹脂材料212。該技術中,樹脂材料212通常 也被叫做‘未注滿”材料。樹脂212作爲應力緩衝材料,降低了 1C 210和凸起206在封裝250壽命期内的熱迴圈過程中所産生的 疲勞。有時’倒裝晶片封裝25〇也包括通過枯合層218附著在基 底200上的金屬加強層216以及通過熱粘合層222附著在π 背面的蓋220。加強層216被用於進-步加強基底2〇〇,並有助於 保持隨後的ic集成工藝的平整性,而蓋22G則幫助驅散ic 21〇 在工作中産生的熱量。 6 200850099 TPPO/P2855-001 如圖1、® 2所示的上述驗打線工藝和规晶片工藝的 新型BGA基底、PGA基底、LGA基底,一般包括兩個主要部分:一 個所謂的“核心部分”及一層層構建的“組合部分”。 圖3所示爲典型的有機倒|晶片職(fcbga)基底· 的詳細實例。基底300的核心部分33〇由多個銅導體層微挺成, 多個銅導體層之間通過玻璃纖維加強的有機絕緣層咖隔開。核 心330中的銅導體層332通過金屬化通孔(ρτΗ)336實現電連接。 L兄來,在製作基底300的過程中,首先製作核心部分。隨 後通過機械鑽孔、鑛銅和塞孔的方式製作金屬化通孔娜。然後, 製^核心部分33〇的外部鱗_咖。兩個組合部分糊,、綱 隨後被添加到核心3〇〇的兩側。這些組合部分34〇,、34〇,,由 ^個銅物342 _,_細侧·财璃纖維加 3的絶緣層344間隔開。絕緣層綱内部包括鑛銅微通孔編,該 =孔連接相鄰的銅導體層。微通孔_通常是採用鐳射鑽孔工藝 衣成’因此’其直徑通常比金屬化通孔336小。這樣可以節省基 底300上的可貴空間用於應用ic。用於組合部分的電介質具有改 善的機械和電氣特柯: -ir/v Π3 / 、 /、、’而且由於使用微通路346而實現的更高的 H ’取終達到IC觸點的密度並作爲連接PCB的中間觸點。 、, <值得注意的是,這種FCBGA的基底300的核心部分33〇 操作:所m34Q’、,的内連接“載體”,同時適合於 叮而的进度的電源和接地銅導體層。 200850099 TPPO/P2855-001 由於其更_ !/0職,現代IG轉非料坦、 底來保證雖的可鎌。如綠底的岭部分健設踩核= 分的一側上,這將是難以實現的。爲了在Ic域過程中製作一種 ^坦、無_底,組合部分麟設置在核心部分的兩個侧面, 貫現-種對稱的結構,以製作出—種應力均衡的、平坦的基底。 /然而’在如部麵_m置組切分是有代_,會增加 T作工齡純_加了製物。由物方法所得到 的基底結構更加,所以製作成品率也下降了。而且,基底厚 度的增加’導致緊紐下降,對於移動_裝置和其他需要小型 ^的領域不需要較厚的封裝。另外,基底厚度的增加會導致封裝 錢t熱阻抗的增加。這些都能破壞1C的性能。基於這些缺陷, 們爲了改#•上述的二明治結構*做了很多嘗試。 —二種2小厚度的方式是製作沒有核㈣分的基底材料,提供 τ—種無芯基底,,技術。在這種技術中,基底的BGA(或者PGA, —GA)側的核心部分她,分缝去掉了,由此整織底只包含 士個組合部分用於連接Ic到⑽。基底的厚度被大大減少了,同 了其熱阻抗和電性能。另外,基底的核心部分的去除能夠 μ衣作工藝的職時間’並不再需要昂貴的機械 鑽孔PTHs。 〆lkUChl等提出的公開專利申請號爲_ 2002/0001937的美 〆專利涉及到上述主題,其中描述了一種多層互連結構的製作 工勢,該互連結構包含聚合物絕緣層和金屬基片上的金屬互連, 200850099 TPPO/P2855-001 〜片後來被部分去除以製作金屬支撐加騎,這種金屬支撐強 化部分上設有用於連接ic的孔。 雖然,Kikuchi的USSN 2002/0001937提供了 一觀得一種益 芯基底的可行的綠,蚊其具有鮮缺陷。魏縫所有的導 體層均需要昂貴的_互連。_這種_互連由於改善的密度 和更細_距而具_良好雛,但是其不適合於製作較低密度 和大腳距的電源和接地層,同時製作這種昂貴的薄膜互連在經濟 上不可行。另外,這些層—般需要特定的金屬厚度來減少電阻和 ^止過熱。使_膜製作工#將難以達到這種效果。再者,倒裝 晶片接合工藝會施加_互連結構所難以承受的壓力。這種薄膜 厚度-般不超過100微米,這麵力能夠使得互連結構f曲變形 或拉伸變形。這種情況有時會導致薄膜絕緣層的破壞,由此導致 IC操作轉。另外’IG _的金化部分的存在會_基底外 表面的寳貴空間,會限制其在需要無源元件,例如去輕電容接近 1C的應用場合中的使用。再者,大口徑金屬強化部分會導致這種 技術不適合於例如多晶片基底,低尺寸基底以及二維矩陣陣列或 π狀結構的基底等場合中的應用。200850099 TPPO/P2855-001 IX. Description of the Invention: [Technical Field] The present invention relates to a multilayer coreless support structure and a method of fabricating the same. [Prior Art] The electronics industry is becoming more and more complicated and miniaturized', especially in mobile devices such as mobile phones and portable computers, where space is very precious. Integrated circuits (ICs) are the core of these electronic systems. Similarly, i(:s is also becoming more complex, integrating more and more transistors' requires more and more input turns out of the contacts. They want Working at faster conversion speeds and frequencies requires more power and generates a lot of heat that needs to be dissipated. ICs are connected to power supplies, user interfaces and other components through printed circuit boards (PCBs), in order to make these MPCBs The connection between the two is easier, and the electrical connection needs to be provided. The usual method of praying is to use an electronic substrate to connect and its coffee. The electronic substrate is part of the IC package, which replaces the traditional lead frame. As an insertion mechanism between 1C and its PCB, such a substrate may include a 'two or more office layers, which are separated by a variety of insulating materials, such as Tao Jing or organic materials. There is a contact conduction array at the bottom. The conductive contacts can be spherical contacts, providing a so-called ball grid array (BGA) or pin for the electrical connection of the PCB, or a so-called pin array (10) > as an alternative Select ' _ substrate can be used to make __ point scale and be directly mounted on the 200850099 TPPO / P2855-001 PCB 'provides a so-called rectangular grid array (lga). At the top, the substrate usually passes the known wire bonding technology or Flip-chip package technology to carry one or more electrically connected ICs. Figure 1 shows an example of a prior art wire-bonded BGA package, including a substrate 100, connecting the substrate 1 to a thin pad 104 to the bottom PCB (Figure The ball-and-ball array (BGA) of the ball 102 is not shown, and the electrical wire array, that is, the wire bonding 1〇6, which is connected to the top pad 1〇8 to the IC 11〇 of the substrate 100. The IC 11 is typically protected by a resin material 112, also known as a molding material. Figure 2 shows an example of a prior art flip chip BGA package containing an inverted I wafer BGA substrate 2GG. The array (BGA) 2() 2 connects the pad 204 on the bottom side of the substrate to the bottom pcB. However, the electrically conductive bumps 2〇6 located above the top pad 208 of the substrate replace the wire bonding, using a flip chip process. The technology is connected to 21G. In this jade art, it is also included in the IC and substrate 20 A resin material 212 is applied between the surfaces of 0. In this technique, the resin material 212 is also commonly referred to as an 'unfilled' material. The resin 212 acts as a stress buffering material, reducing the lifetime of the 1C 210 and the bumps 206 over the life of the package 250. Fatigue generated during thermal laps. Sometimes the 'flip-chip package 25' also includes a metal reinforcement layer 216 attached to the substrate 200 by the dead layer 218 and a cover 220 attached to the π back surface by the thermal adhesive layer 222. The reinforcement layer 216 is used to further strengthen the substrate 2〇〇 and to help maintain the flatness of the subsequent ic integration process, while the cover 22G helps dissipate the heat generated by the ic 21〇 during operation. 6 200850099 TPPO/P2855-001 The new BGA substrate, PGA substrate, LGA substrate of the above-mentioned inspection line process and wafer process shown in Figure 1, ® 2 generally consists of two main parts: a so-called "core part" and The "combination part" of the layer construction. Figure 3 shows a detailed example of a typical organic fcbga substrate. The core portion 33 of the substrate 300 is slightly formed by a plurality of copper conductor layers separated by a glass fiber reinforced organic insulating layer. The copper conductor layer 332 in the core 330 is electrically connected by a metallized via (ρτΗ) 336. L brother, in the process of making the substrate 300, the core part is first made. Metallized through-holes are then made by mechanical drilling, copper ore and plug holes. Then, the outer scale of the core portion 33 is made. Two combined partial pastes, and then are added to both sides of the core 3〇〇. These combined portions 34 〇, 34 〇 are spaced apart by an insulating layer 344 of a copper 342 _, _ thin side glass fiber. The interior of the insulating layer includes a mineral copper microvia, which is connected to an adjacent copper conductor layer. The microvias are typically fabricated by a laser drilling process so that their diameter is typically smaller than the metallized vias 336. This saves valuable space on the base 300 for application ic. The dielectric used for the combined portion has improved mechanical and electrical properties: -ir/v Π3 / , /,, 'and the higher H' achieved by using the microvia 346 reaches the density of the IC contacts and acts as Connect the intermediate contacts of the PCB. It is noted that the core portion 33 of the substrate 300 of the FCBGA operates: the internal connection "carrier" of the m34Q', and is suitable for the power supply and ground copper conductor layers of the progress. 200850099 TPPO/P2855-001 Due to its more _!/0 position, Hyundai IG is not expected to be a good one. If the green part of the ridge is set on the side of the nucleus = point, this will be difficult to achieve. In order to make a ^tan, no _ bottom in the Ic domain process, the combination part of the lining is placed on both sides of the core part, and a symmetrical structure is formed to produce a stress-balanced, flat substrate. / However, in the case of the _m group, the division is a generation _, which will increase the T for the working age and add _. The substrate structure obtained by the method of the material is more, so the production yield is also lowered. Moreover, an increase in the thickness of the substrate results in a descent drop, which does not require a thicker package for mobile-devices and other areas requiring small size. In addition, an increase in the thickness of the substrate results in an increase in the thermal resistance of the package. These can destroy the performance of 1C. Based on these shortcomings, we have made many attempts to change the above-mentioned two Meiji structures*. - Two types of 2 small thicknesses are made of a base material without a core (four), providing a τ-type coreless substrate, technology. In this technique, the core portion of the BGA (or PGA, -GA) side of the substrate is removed by slitting, whereby the entire weave bottom contains only a combination of parts for connecting Ic to (10). The thickness of the substrate is greatly reduced, along with its thermal impedance and electrical properties. In addition, the removal of the core portion of the substrate enables the manufacturing time of the process and eliminates the need for expensive mechanical drilling of PTHs. The present patent application of the PCT Patent Application No. _2002/ 0001 937, which is incorporated herein by reference, which is incorporated herein by reference in its entirety, the entire entire entire entire entire entire entire entire entire entire disclosure Metal Interconnect, 200850099 TPPO/P2855-001 ~ The sheet was later partially removed to make a metal support and ride, and the metal support reinforcement was provided with holes for connecting ic. Although, USK 2002/0001937 to Kikuchi provides a viable green color for a core substrate, the mosquito has a fresh defect. All of the conductor layers of Wei Wei require expensive _ interconnections. _ This kind of interconnection is good due to improved density and finer spacing, but it is not suitable for making lower density and large pitch power and ground layers, while making this expensive thin film interconnection economically Not feasible. In addition, these layers generally require a specific metal thickness to reduce electrical resistance and to prevent overheating. It will be difficult to achieve this effect by making _film maker #. Furthermore, the flip chip bonding process imposes stresses that are unacceptable to the interconnect structure. The thickness of the film is generally no more than 100 microns, which forces the interconnect structure to be deformed or stretched. This situation sometimes causes damage to the thin film insulating layer, thereby causing the IC to operate. In addition, the presence of the golded portion of the 'IG__ will be a valuable space on the outer surface of the substrate, limiting its use in applications where passive components are required, such as light capacitors close to 1C. Furthermore, large-diameter metal reinforced portions can cause such techniques to be unsuitable for applications such as multi-wafer substrates, low-sized substrates, and two-dimensional matrix arrays or π-structured substrates.
Strandberg提出的美國專利us 6, 872, 589描述了一種用於安 衣1C的基底,這裏,基底結構製作在金屬載體基片上,該基片被 部分蝴,剩下帶有钱I⑽孔的金屬加強部分。_stanberg 在專利咫6,872,589提到的基底比專利防训2〇〇2/〇〇〇1937中的 200850099 基底由於财較少紅連賴㈣树舰, USSN 2002/00_7專利中所存在的所有缺陷。 〜、有 根據以上内容可知,很多領诗 無芯基底。爲了滿足這種需求,、要::種低成本,高性能的 心裡而承,種有耵景的方式 昂貴的薄酿合結構,㈣代之的是其他如普通pgB製作工業中 所建立和常用的便宜的材料和碎。與_絕緣材料不同,這種 緣材__技術的方式被應用,通 過玻_維或其他加強材料強化_浸潰顧Μ出現。通過合理 選擇這些絕緣材料,可能會製成“自支援,,的無芯基底結構,該 結構將消除或至少減小對金屬加強部分的需求。再者,使用相對 低成本,已有的PCB工藝有望提供經濟的具有多層基底,該基底 既包括低密度,大腳距的電源和地金屬層和高密度,小腳距的金 屬信號層。 這種層狀結構容_曲,_是在承受熱壓或硬化過程中。 因此,無絲底缺乏安全地、可#地絲1(:所需要的平整性。 當基底只在金顧縣4上的物_,該健基片在 1C裝配以前被去除或_,作爲加強支撐基底,在製作過程中, 其内部産生不平衡應力。這些應力可能通過金屬載體的剝離釋放 出來’會導致基底的f曲和_。這種變形會導致裝配ic時的低 成品率,也可能導致難不平而無法安裝在相應的pCB板上。 爲了解決該問題’ Ho等提出的專利號爲US 6, 913, 814 200850099 TPPO/P2855-001 的美國專利提出了-種疊層工藝及其相應結構,該工藝中提供一 種南密度多層基底,這些層都是單獨製作,最後將其堆疊起來。 足種方式提供了-種不同于在現有技術糾見的普通金屬載體基 片上‘作的非對稱、多層基底的選擇,這種技術看起來能夠利用 PCB製作工業中的經測試的材料工藝,其巾ρτΗ由實心銅微通道來 代替,提供一種經濟的有機無芯基底。 f, ㉟而’ US 6,913, 814巾的技術具有兩健要的缺陷:首先, 爲了衣作包含附著在PCB上的具有低腳距職的底層和高腳距W 側的、、、口構’基底必須由單獨的層組成,各層具有不同的密度及不 同的、巴、、彖層厚度’這種狀況再—次導致她曲的的不平衡、不對 稱、。構其_人’如同現有技術中公知的一樣,利用穿透絕緣層堆 的金屬傳導所建立的基底各層之間的通孔—焊盤的連接這種方式 是,_交好的IC性能的,因爲其會導致通孔觸闕損耗㈣ (此帶如情裝故障。這種情況在經過1C安裝到基底的過程種所採 用的咼溫過程中尤其值得注意。 本毛明發明人同時待決的申請,H_itz等在2〇〇5年1〇月 、1,,曰的IL171378中名爲“新型積體電路支撐結構及其製作方 二二’子基底’其製作方法包含以下步驟:“) Θ,⑻在基片層上添加防伽i阻擋層;(c)添加 子層;⑷製作第一半疊層的更叠傳導層和絕緣層,傳 —層通過貫穿絕緣層的通孔内連接;⑷在第一半叠層上添加第 11 200850099 一 A 愿 I u p / TPPO/P2855-001 層W在第二金縣片層添加—個保護麵膠層;⑻ d卓弟基片層;(h)去除光刻膠層;( 去除取初的防蝕刻 = 二作第二半疊層的更叠傳導層和絕緣層,傳導層通 恤峨,㈣#物—+舰本上對 稱,k,叠傳導層和絕緣層的第二半疊層上添加 U)去除第二金屬基片層。U.S. Patent No. 6,872, 589 to the name of U.S. Patent No. 6,872, issued to the entire entire entire entire entire entire entire entire entire entire entire entire- section. The substrate referred to by _stanberg in patent 咫 6,872,589 is more than all the defects in the USSN 2002/00_7 patent due to the lesser cost of the 200850099 substrate in the patent defense 2〇〇2/〇〇〇1937. ~, According to the above content, many lead poems have no core base. In order to meet this demand, we must:: a low-cost, high-performance heart, a kind of expensive thin-brick structure with a sleek way, (4) replaced by other established and commonly used in the ordinary pgB manufacturing industry Cheap materials and broken. Unlike the _insulating material, this method of __ technology is applied, and it is strengthened by glass-dimensional or other reinforcing materials. By reasonably selecting these insulating materials, a self-supporting, coreless base structure that eliminates or at least reduces the need for metal reinforcements may be made. Furthermore, the use of relatively low cost, existing PCB processes It is expected to provide an economical multi-layer substrate that includes both low-density, large-pitch power and ground metal layers and high-density, small-pitch metal signal layers. This layered structure is _ _ _ is subjected to hot pressing Or during the hardening process. Therefore, there is no lack of safety in the bottom of the wire, and the flatness can be removed. When the substrate is only in the object of Jingu County 4, the substrate is removed before the assembly of 1C. Or _, as a reinforcing support substrate, during the production process, the interior of the production of unbalanced stress. These stresses may be released by the peeling of the metal carrier 'will lead to the f-curve and _ of the substrate. This deformation will lead to low assembly ic The yield may also be difficult to install on the corresponding pCB board. In order to solve this problem, the US patent of US 6, 913, 814 200850099 TPPO/P2855-001 proposed by Ho et al. The lamination process and its corresponding structure, in which a nano-density multilayer substrate is provided, which are separately fabricated and finally stacked. The method provides a common metal carrier base that is different from the prior art. On-chip 'official, multi-layer substrate selection, this technology seems to be able to take advantage of the tested material process in the PCB fabrication industry, where the towel is replaced by a solid copper microchannel, providing an economical organic coreless substrate. f, 35 and 'US 6,913, 814 towel technology has two important defects: First, for the clothing to be attached to the PCB with a low pitch and a high pitch W side, the mouth structure' The substrate must be composed of separate layers, each layer having a different density and different thicknesses of the bar, and the layer of the layer. This condition causes the imbalance, asymmetry of the curve, and the structure is like the prior art. As is well known, the use of through-hole-pad connections between layers of the substrate established by metal conduction through the insulating layer stack is a good IC performance because it leads to Hole contact loss (4) (This belt is faulty. This situation is particularly noteworthy in the temperature-temperature process used in the process of 1C mounting to the substrate. The application of the inventor of this Mamming is pending, H_itz et al. 2〇〇5年1〇月,1,曰's IL171378 named “New Integrated Circuit Support Structure and Its Producer 22nd Sub-Base” The manufacturing method includes the following steps: “) Θ, (8) on the substrate Adding a gamma-resistant barrier layer to the layer; (c) adding a sub-layer; (4) fabricating a more stacked conductive layer and an insulating layer of the first half-layer, the pass-through layer is connected through a through-hole through the insulating layer; (4) in the first half Adding 11th 200850099 A to the laminate I wish / TPPO/P2855-001 layer W added a protective cover layer in the second Jinxian film layer; (8) d Zhuodi substrate layer; (h) removing photoresist Layer; (Remove the initial anti-etching = two more layers of the second half of the laminated layer and the insulating layer, the conductive layer through the shirt, (4) #物-+ ship-symmetric, k, stacked conductive layer and insulating layer U) is added to the second half of the stack to remove the second metal substrate layer.
㈣tz等提出的副378中的加工工藝中,其本質上包括 在犧牲基底上組建所需要的結構的一半, 用—個厚層來終結該一 並:作二’該:層成爲第二犧牲基底,去除掉第-犧牲基底, 、’衣作貫U與辭個疊層相對稱的後半個4層,由此,最初添 加的層成爲整個疊層的中間層。 理順上,弟-半疊層和第二半叠層應該彼此成爲鏡像結構, 料反向麵力,彼㈣目_,蝴峨曲的傾向。但 是’由於這些堆狀結構歧其中心向外製作的,第—半疊層是從 中心往外製作,在第-半疊層上的第二半疊層也是种心向外製 作’這樣很難以確保兩半疊層的工藝條件—致,_之間的差異 往往就可能導致基財出現—些不平衡咖餘應力,進而導致基 底出現彎曲’ _彎_基底魏符合先進IG雕讀,如堆疊 封装(PGP)、封裝套封裝(PIP),堆4 Ic龍,安裝有數個^ 的倒裝或其他打線工藝等所提㈣嚴格的平面要求。由於這些原 因Hurwitz等提出的請378雖然相對原有技術向前邁進了一大 12 200850099 TPPO/P2855-001 二’但疋鋪不雜具有大量有源層的多層、娜結構,製作上 述結構的成品率下降。 因此,儘管上述的進步及Hurwitz等提出的iu聰,考慮 到對於平整性所提㈣嚴格要求,健f要提出—種更好的繁作 工藝和相應的晶片支撐結構,這種製作工藝和切結構應該能夠 具有即使應用在很多層的結構中仍舊具有經濟、成品率高的優 點。本發明考慮這種需求,並提供了新工藝技術及新型結構。 【發明内容】 本發明的目的是提供—麵穎的多層互連支撐結構製作技 術’這觀術非常轉,特職合於大規難作工業。 本發明的另—個目的是提供—種具有高成品率的製作技術。 本發明所提供的另-個目的是在傳導層之間製作通孔陣列而 不必使用費時、昂貴且只能用於製作圓形截面通孔的鑽、錢工藝。 本發明的特定目的是提供一種具有好的平面性和平整度的多 層互連支撐結構的製作工藝。 、本毛月還有細的疋爲了提供一種具有高可靠性的多層互 連支撐結構的製作工藝。 本舍明提供了相對于現有技術更薄的用於單K或多K的高 14域心層狀基底,絲底具有多個傳導性電源層和地金屬層以 2高密度,細腳距傳導信號層,這些層之間通過有絕緣層包圍的 銅k孔互連’銅通孔可以具有任意截面形狀而不健是圓 13 200850099 / » 诂 r- TPPO/P2855-001 形;该基底能夠低損耗傳輸電子錢,熱p且抗小。 本發明另i特定的目的是爲了提供^自支援的,平整的 热心層狀基底’這種基底能夠適應使用崎晶片裝以藝和/或打 線裝配的ICs。 這種基底也能夠在職配之前通解—單元或多單元方式提 供’這些多單元可以是通過矩陣陣列的方•置或者是帶狀陣列 的方式佈置。 ,另外本t明的目的之—也是爲了提供—種基底製作工藝和由 此㈣的基底,這種基底_層包含使用電源和地金屬層的大量 層二密度低’跡大,具有合適齡顧厚度轉魏電阻,因 此能夠防止過熱。 另外本發_目的之—极爲了提供—種基底製作工藝和由 此製作的基底,這縣底在中好結構的兩側含有—個層或多個 層’廷些層在__、相_製備條件下製備,承受相互平衡 的剩餘應力,具有良好的平紐。第—方面,本發明的目的是提 供-種製作作職子讀結構基礎_立式朗方法,該膜含 位於絕緣材射的通孔陣列,且製作方法包含有階段: I-在犧牲載體上製作含有包圍於絕緣材料内的傳導通孔的 膜; Π-從犧牲載體上娜所述的膜,形·立式層狀陣列 階段I包含有子步驟·· 14 200850099 TPPO/P2855-001 (i) 在犧牲載體上全板電鍍阻擋金屬層; (ii) 在該阻擔金屬層上添加一個銅種子層; (iii) 在該銅種子層上添加光刻膠層,進行曝光、顯影,製 成光刻膠圖形; (iv) 在光刻膠圖形中線路電鍍銅通孔; (v) 剝離光刻膠層,留下豎立的銅通孔; (vi) 在該銅通孔上堆疊絕緣材料,由此形成的獨立式膜包 含有位於絕緣矩陣中的銅通孔陣列。 在另外一個實施例中,階段丨包括子步驟: (〇直接在犧牲載體上添加光刻膠層,曝光、顯影,形成光 刻膠圖形; (11)在形成的光刻膠圖形中線路電鍍進阻擋金屬; (iii) 在線路電鍍的阻擋金屬上線路電鍍銅通孔; (iv) 剝離光刻膠層,露出銅通孔; (v) 在裸露的銅通孔外堆疊絕緣材料。 階段II中包括步驟: (Vl)去除犧牲載體層’由此形成了包含有在絕緣矩陣内包 含有阻擋金屬層的銅結構的電子基底。 在第—方面,本發明是爲了提供—種通過上述方法製備的包 含讀絕緣材料所包_通孔陣列的獨立式通孔膜。 弟二’本發明提供一種電子基底的製作方法,該方法至少包 15 200850099 TPPO/P2855-001 括: I- 在犧牲載體上製作包含有被絕緣材料包圍的傳導通孔的 膜; II- 從犧牲載體層上_所述膜,形成獨立式層狀陣列; V- 減薄、平整; VI- 組裝; VII-終端階段。 典型地,傳導通孔可以通過鍍銅的方式製作,所述鍍銅技術 選自電鑛和化學鍛。 階段I包含子步驟: (i) 在犧牲載體上全板電鍍阻擋金屬層; (ii) 在附著金屬層上添加銅種子層; (iii) 在銅種子層上添加光刻膠層,進行曝光、顯影,形成 光刻膠圖形; (iv) 在光刻膠圖形中鍍銅通孔; (v) 剝離光刻膠層,留下豎立的銅通孔; (vi) 在銅通孔上堆疊絕緣材料; 階段II包括子步驟: (vii) 去除犧牲載體層; (viii) 去除阻擋金屬層,由此得到的電子基底中包含有位 於絕緣矩陣中的銅結構。 16 200850099 TPPO/P2855-001 典型地,在该實施例中,阻擋金屬層包含有至少以下一個特 徵: (a)阻擋金屬層選自下列金屬··钽、鎢、鉻、鈦、鈦鎢組合, 鈦鈕組合,鎳,金,鎳層後金層,金層後鎳層,錫,鉛,鉛層後 錫層,錫鉛合金,錫銀合金,該阻擋金屬層通過物理氣相沈積工 藝製備。(d) In the processing of sub-378 proposed by tz et al., which essentially consists of half of the structure required for the formation on the sacrificial substrate, the end is terminated by a thick layer: the second layer: the layer becomes the second sacrificial substrate The first-half layer is symmetrical with respect to the first sacrificial substrate, and the first layer is symmetrical. In principle, the younger-semi-laminate and the second-half stack should be mirror images of each other, with the opposite side force, and the tendency of the four sides. But 'because these pile structures are made outward from the center, the first half stack is made from the center, and the second half stack on the first half stack is also made out of the heart.' It is difficult to ensure The process conditions of the two halves of the stack - the difference between _ often leads to the occurrence of the underlying money - some unbalanced stress, which leads to the bending of the substrate ' _ bending _ base Wei in line with advanced IG carving, such as stacked package (PGP), package package (PIP), stack 4 Ic dragon, installed with several ^ flip or other wire bonding process (4) strict plane requirements. For these reasons, Hurwitz et al. proposed 378, although it has moved forward with the original technology, a large 12 200850099 TPPO/P2855-001 two 'but the shop is not mixed with a large number of active layers of multi-layer, Na structure, the finished product of the above structure The rate drops. Therefore, in spite of the above advancement and the iu Cong proposed by Hurwitz et al., considering the strict requirements of (4) for the flatness, the health f has to propose a better and more complicated process and the corresponding wafer support structure. The structure should be able to have the advantage of being economical and high in yield even if applied in many layers of structures. The present invention takes this need into consideration and provides new process technologies and new structures. SUMMARY OF THE INVENTION It is an object of the present invention to provide a multi-layered interconnect support structure fabrication technique that is very versatile. Another object of the present invention is to provide a manufacturing technique with high yield. Another object of the present invention is to make an array of vias between conductive layers without the use of a time-consuming, expensive process that can only be used to make circular cross-section vias. It is a particular object of the present invention to provide a fabrication process for a multi-layer interconnect support structure having good planarity and flatness. This Maoyue has fine enamel in order to provide a high-reliability multilayer interconnect support structure. Benming provides a thinner 14-core layered substrate for single or multiple K than the prior art, with a plurality of conductive power layers and a ground metal layer at 2 high density, fine pitch a signal layer, which is interconnected by a copper k-hole interconnected by an insulating layer. The copper via can have any cross-sectional shape and is not round. 200850099 / » 诂r- TPPO/P2855-001 shape; the substrate can be low Loss transmission of electronic money, heat p and resistance to small. Another particular object of the present invention is to provide a self-supporting, flat, enamel layered substrate that can accommodate ICs that are assembled and assembled using a chip. Such substrates can also be provided in a unitary or multi-unit manner prior to the job. These multiple units can be arranged by means of a matrix array or a strip array. In addition, the purpose of this is to provide a substrate fabrication process and the substrate of (4), which comprises a large number of layers using a power source and a ground metal layer, and has a low density, with a suitable age. The thickness is transferred to the Wei resistance, thus preventing overheating. In addition, the purpose of this is to provide a substrate manufacturing process and a substrate made therefrom. The bottom of the county contains a layer or layers on both sides of the medium structure. The layers are in the __, phase _ Prepared under the preparation conditions, withstand the residual stress of the balance, with a good flat button. In a first aspect, the object of the present invention is to provide a method for fabricating a substructure of a job-reading method, which comprises an array of via holes in which an insulating material is fired, and the method of fabrication comprises stages: I-on a sacrificial carrier Making a film containing conductive vias enclosed in an insulating material; Π-the film described on the sacrificial carrier, the vertical layered array stage I includes substeps·· 14 200850099 TPPO/P2855-001 (i a full-plate plating barrier metal layer on the sacrificial carrier; (ii) adding a copper seed layer to the resistive metal layer; (iii) adding a photoresist layer on the copper seed layer, exposing and developing a photoresist pattern; (iv) a copper via hole in the photoresist pattern; (v) stripping the photoresist layer, leaving an upright copper via; (vi) stacking an insulating material over the copper via, The freestanding film thus formed contains an array of copper vias in the insulating matrix. In another embodiment, the stage 丨 includes sub-steps: (〇 adding a photoresist layer directly on the sacrificial carrier, exposing, developing, forming a photoresist pattern; (11) plating the line in the formed photoresist pattern (iii) wire-plated copper vias on the line-plated barrier metal; (iv) strip the photoresist layer to expose the copper vias; (v) stack the insulating material outside the exposed copper vias. The method includes the steps of: (V1) removing the sacrificial carrier layer' thereby forming an electronic substrate including a copper structure including a barrier metal layer in the insulating matrix. In the first aspect, the present invention is to provide a method prepared by the above method. A self-contained via film comprising an array of insulative materials. The invention provides a method for fabricating an electronic substrate, the method comprising at least 15 200850099 TPPO/P2855-001: I- fabricated on a sacrificial carrier a film comprising conductive vias surrounded by an insulating material; II- from the sacrificial carrier layer - said film forming a free-standing layered array; V-thinning, leveling; VI-assembly; VII-terminal stage. The conductive vias may be fabricated by copper plating, which is selected from the group consisting of electrowinning and chemical forging. Stage I comprises sub-steps: (i) plating a barrier metal layer on a sacrificial carrier; (ii) attaching Adding a copper seed layer to the metal layer; (iii) adding a photoresist layer on the copper seed layer, exposing and developing to form a photoresist pattern; (iv) plating a copper via hole in the photoresist pattern; (v) Stripping the photoresist layer leaving the erected copper vias; (vi) stacking the insulating material over the copper vias; Stage II includes sub-steps: (vii) removing the sacrificial carrier layer; (viii) removing the barrier metal layer, thereby The resulting electronic substrate contains a copper structure in an insulating matrix. 16 200850099 TPPO/P2855-001 Typically, in this embodiment, the barrier metal layer comprises at least one of the following features: (a) the barrier metal layer is selected from the group consisting of Metal·钽, tungsten, chromium, titanium, titanium-tungsten combination, titanium button combination, nickel, gold, nickel layer, gold layer, gold layer, nickel layer, tin, lead, lead layer, tin layer, tin-lead alloy, tin A silver alloy, the barrier metal layer is prepared by a physical vapor deposition process.
(b) 阻擋金屬層選自下列金屬··鎳,金,錄層後金層,金層 後鎳層,錫,鉛,錯層後錫層,錫錯合金,錫銀合金,該阻擋金 屬層通過選自化學鍍和電鍍的方法製備。 (c) 阻擋金屬層厚度爲〇·1微米到5微米。 、作爲可選转,方法魏括隨ΠΙ ··添加金屬魏層和附加 的通孔層’形成—個内部子結構,軸部子結構包括被通孔層所 包圍的中心麵麵,诚,在_部子結構上建立的電子基底 包括奇數個金屬功能層。 典型地,階段ΠΙ包括子步驟: ⑷添加光刻膠層,曝光、顯影,形成功能圖形; (b) 在功能圖形中添加銅層; (c) 剝離光刻膠; (d) 添加第二光刻膠層 .Λ 層曝先、顯影,形成通孔圖形; (e) 在通孔圖形中綠敗 、、路電鍍銅,形成銅通孔; (Ο剝離第二光刻膠層; 17 200850099 (g) 蝕刻掉鋼種子層; ™^Ρ2855-〇〇1 (h) 層疊絕緣材料。 隨外,部·, 通孔層的内部子結構’在::成 層所包圍的中心 數個金屬功能層。一符賴上建立的電子基底包括偶 下步地,_外,部舰層和通孔層的階段IV包括以 (i),、平整步驟⑻巾添加的層狀絕緣材料,暴露出 y^(e)中添加的銅通孔的外表面; 著八(J)在銅通孔所露出的外表面和其周圍的絕緣材料上添加附 至屬層,比如鈦、路、鎳鉻; 〇〇在附著金屬層上添加銅種子層; ⑴在銅種子層上添加光刻膠第二功能層,進行曝光、顯影, 形成弟二功能圖形。 (m)在第二功能圖形上加人金屬功能層; (η)剝離光刻膠第二功能層; • (〇)添加光娜第三通孔層,曝光、顯影,形成第三通孔圖 (Ρ)在第三通孔圖形内鍍銅,形成第三銅通孔層; (q)剝離光刻膠第三層·, 18 200850099 TPPO/P2855-001 (Γ)钱刻掉銅種子層和附著的金屬層; (S)層疊上絕緣材料層。 作爲可選方案,步驟⑴中減薄、平整步驟(h)中添加的 絕緣材料的方式選自:機械賴、化學機械抛光、幹献使用兩 種或更多上述技術的多步工藝。 階段I包含子步驟: (·)直接在犧牲載體上添加光刻膠材料,曝光、顯影,形成 光刻膠圖形; ' (11)在形成的光刻膠圖形中線路電鍍阻擋金屬; (iii) 在線路電鍍的阻擋金屬上鍍銅通孔; (iv) 剝離光刻膠,露出銅通孔; (v) 在裸露的銅通孔上堆疊絕緣材料。 階段II包括子步驟 (vi) 去除犧牲載體; 由此,得到的電子基底含有位於絕緣矩陣内具有阻擋金屬層 的銅結構。 典型的阻擔金屬層具有至少下列一個特徵: (a) 阻擋金屬層選自下列金屬:鎳、金、錄層後金層、金層 後鎳層、錫、鉛、錫層後鉛層、錫鉛合金、錫銀合金,阻擋金屬 層通過選自化學鍍、電鍍或二者組合方法製傷; (b) 阻擋金屬層厚度爲0· 1微米到5微米。 19 200850099 A 泣叫•、犯丄七 1 TPPO/P2855-001 Μ和Γ 錯方法包含附加階段ΠΙ:添加第一金屬功 個内部子結構,該子結構包括由通孔 2_中4屬魏層膜,由此,在_部子結構上建立的電 子基底包含有可數個金屬功能層。 立典型地,階段111:添加第—金屬功能層和第二通孔層形成内 ( :子結構,_部子結構包括—個被通孔層所包圍的中心金屬功 月匕層膜,該階段in包括以下步驟: (VII)在步知(V1)所暴露出的表面上添加附著金屬層,比 如鈦、鉻、鎳鉻’該暴露的外表面包括被阻擋金屬覆蓋的由絕緣 材料包圍的銅通孔末端; (viii)在附著金屬層上添加銅種子層; (IX)在銅種子層上添加第—功能光刻膠層,進行曝光、顯 影’形成功能圖形; (X)在功能圖形内添加銅層; (xi)剝離第一功能光刻膠層; (XII)添加第二通孔光刻膠層,曝光、顯影,形成第二通孔 圖形; (X111)在第二通孔圖形内鍍銅,形成第二銅通孔層; (xiv) 剝離第二通孔光刻膠層; (xv) 蝕刻掉銅種子層; (xvi) 去除附著金屬層; 20 200850099 TPPO/P2855-001 (XVI)在路出的第二通孔層上堆疊絕緣材料。 本發明的製作方法還包括階段Iv :添加第二功能層和第三通 孔層,形成包括圍繞-個中心通孔層的兩個功能層的内部子結 構在/内4子、、,。構基礎上建立的電子基底具有偶數個金屬功能 層。 階段IV添加另外的功能層和第三通孔層,可以包含以下步驟: (11)減薄平整步驟(xvii)中添加的層狀絕緣材料, 暴露出步驟(xiii)巾添加_通孔層的外表面; (如在暴細嫩外表面和制_絕緣材料上添加附 著金屬層,比如鈦、鉻、鎳鉻; (XX)在附著金屬層上添加銅種子層; (χχ〇在銅種子層上進—步添加光刻膠層,進行曝光、顯影, 形成功能圖形。 / (χχπ)在步驟(xxi)功賴形中添加銅,形成第二功能層; (XX111)剝離步驟(xxi) t添加的光刻膠層; (xxiv)添加另一個光刻膠層,曝光、顯影,形成第 ί[形; 〜孔 (XXV) 在第三通孔圖形崎銅,形成第三銅通孔層; (XXVI) 剝離該另一個光刻膠層; (xxvii) 钱刻掉銅種子層和附著金屬層; (xxviii) 層疊上絕緣材料層。 21 200850099 血 TPPO/P2855.00! "" 正個過私使用的絕緣材料是一種纖維強化樹脂複合 物。 ° 匕作爲可延方案’絕緣材料包含有樹脂,該樹脂選自熱塑性樹 月曰Λ、、固Ik合才封脂及具有熱塑性與熱固性的樹脂。 、在例巾,絕緣材料包括無機顆粒填充物,該絕緣材 料至少具有一個如下特徵: ⑷無機難狀填充物包含陶£或玻璃的顆粒; (b) 顆粒大小爲微米量級; (c) 填充物重量百分比爲15%〜3〇%。 絕緣物質是-種纖維矩陣複合材料,包含選自有機纖維和玻 璃纖維的纖維’纖維可以是短切纖維或連續纖維,以斜紋或 者作爲機織方式排列。 +作爲可4或優選方式,絕緣材料是—種包含有與部分固化聚 合樹脂預浸潰的纖維氈的預浸潰體。 典型地,從犧牲載體層上剝離層狀圓筒形通孔結構以形成獨 立式層狀陣列的階段Π包含通過_工_刻掉犧牲載體的步 驟。 和整平絕緣材料步驟以露出下面的外通孔表面,可以採用以下技 術中的-種來實現:韻賴、化學機械抛光⑽)、幹細以 及兩個或者兩個以上這些技術組合而成的多步工藝。 22 200850099 通常,該方法包含一個附加階段VI,t τ— 建立增長功能層和通孔層。 〜’在膜的兩側 作爲可選方案,附加階段VI包含以下步驟. ⑷在平整的内部子結構的兩侧添加_金 屬層選自鈦、鉻或鎳鉻。 嬪附者金 (b)在附著層上添加銅種子層; (C)添加光刻膠層,進行曝光、顯 的第-外部光刻膠圖形; 、开/成弟-外部功能層 ⑷在第-光__中線路電鍍第—外部功能層; ⑷剝離第-外部功能層的第—外部光刻膠圖形·曰, _⑴添加光刻膠層,曝光、顯影,形成第—外 一外部光刻谬圖形; €勺第 層; (g)在第二外部光__中線路麵進第—外部銅通孔 (h) 剝離第二外部光刻膠圖形; (i) 蝕刻掉銅種子層和附著的金屬層; 次 (J)在=面露出的銅功能層和通孔層上堆疊絕緣材料; ⑴減溥、平整絕緣材料,直到通孔層的外表面露出。 為可選方案,上述步驟⑷到步驟⑴重復_ 以此建立所需的附加外層。 /者數 階段m的終結工作可以包括以下步驟: 23 200850099 ,·、奂上九田 Η ΤΡΡΟ/Ρ2855-001 (1)在堆豐狀結構的外邱 鉻、鎳鉻; · °卩g上添加附著金屬表面層,如鈦、 (ii) 在外部附著金屬表面層上添加外部銅種子層; (iii) 添加、曝光和顯 ^ 先刻.層,以提供圖形結構; (㈨在圖形結構巾添加鱗盤和铜線; (V) 剝離光刻膠層; 「住銅線和銅種子層,暴露出 (VI) 添加掩蔽光刻膠層,遮擋> 銅焊盤提供最後的金屬圖形。 (Vii)在暴露出的銅焊盤上 以下材料中的金屬製成:鎳、金、層,終端層可以由選自 及其合金; 、易鉛、銀、鈀、鎳金、錫銀(b) The barrier metal layer is selected from the group consisting of nickel, gold, gold layer after recording layer, nickel layer after gold layer, tin, lead, post-stack tin layer, tin-alloy, tin-silver alloy, and barrier metal layer It is prepared by a method selected from electroless plating and electroplating. (c) The thickness of the barrier metal layer is from 1 μm to 5 μm. As an optional turn, the method Wei Wei ΠΙ · · Add metal Wei layer and additional through hole layer 'formed an internal substructure, the shaft substructure including the center plane surrounded by the through hole layer, Cheng, in the _ The electronic substrate established on the substructure includes an odd number of metal functional layers. Typically, the stage includes sub-steps: (4) adding a photoresist layer, exposing, developing, forming a functional pattern; (b) adding a copper layer to the functional pattern; (c) stripping the photoresist; (d) adding a second light The layer is exposed and developed to form a through-hole pattern; (e) green failure in the via pattern, copper plating, forming a copper via; (Ο stripping the second photoresist layer; 17 200850099 ( g) Etching off the steel seed layer; TM^Ρ2855-〇〇1 (h) Laminating the insulating material. In addition, the internal substructure of the via layer 'in:: several metal functional layers in the center surrounded by layers. The electronic substrate established on a stand-alone basis includes the step IV of the outer layer, the outer layer, the ship layer and the through-hole layer, including the layered insulating material added by the (i), flattening step (8), exposing y^( e) the outer surface of the copper through hole added; the eighth (J) is attached to the outer surface of the copper through hole and the surrounding insulating material, such as titanium, road, nickel chrome; Adding a copper seed layer to the adhesion metal layer; (1) adding a second functional layer of the photoresist on the copper seed layer, performing exposure, development, and shape (2) Adding a metal functional layer to the second functional pattern; (n) stripping the second functional layer of the photoresist; • (〇) adding a third via layer of light, exposure, development, Forming a third via pattern (Ρ) to plate copper in the third via pattern to form a third copper via layer; (q) stripping the third layer of photoresist ·, 18 200850099 TPPO/P2855-001 (Γ) money Cutting off the copper seed layer and the attached metal layer; (S) laminating the insulating material layer. As an alternative, the method of thinning and flattening the insulating material added in the step (h) in the step (1) is selected from the group consisting of: mechanically, chemically Mechanical polishing, dry multi-step process using two or more of the above techniques. Stage I contains sub-steps: (·) directly add photoresist material on the sacrificial carrier, expose, develop, form a photoresist pattern; 11) line plating barrier metal in the formed photoresist pattern; (iii) copper via holes on the line plating barrier metal; (iv) stripping the photoresist to expose the copper via; (v) exposed copper The insulating material is stacked on the via hole. Stage II includes sub-step (vi) to remove the sacrificial carrier; thus, the obtained electricity The submount contains a copper structure having a barrier metal layer in the insulating matrix. A typical resistive metal layer has at least one of the following features: (a) The barrier metal layer is selected from the group consisting of nickel, gold, gold layer after the layer, gold layer After the nickel layer, tin, lead, tin layer lead layer, tin-lead alloy, tin-silver alloy, the barrier metal layer is selected by electroless plating, electroplating or a combination of the two; (b) the thickness of the barrier metal layer is 0. 1 micron to 5 micron. 19 200850099 A Weeping • 丄 丄 7 1 TPPO/P2855-001 Μ and Γ The wrong method contains an additional stage 添加: adding a first metal work internal substructure consisting of through holes 2 The _ medium 4 is a Wei layer film, whereby the electronic substrate established on the _ moiety structure contains a plurality of metal functional layers. Typically, stage 111: adding a first metal functional layer and a second via layer to form an inner (: substructure, the _ substructure includes a central metal work moon layer film surrounded by a via layer, the stage In comprises the following steps: (VII) adding an adhesion metal layer, such as titanium, chromium, nickel chrome, on the surface exposed by the step (V1). The exposed outer surface comprises copper surrounded by an insulating material covered by a barrier metal. (viii) adding a copper seed layer to the adhesion metal layer; (IX) adding a first functional photoresist layer on the copper seed layer, performing exposure and development to form a functional pattern; (X) in the functional pattern Adding a copper layer; (xi) stripping the first functional photoresist layer; (XII) adding a second via photoresist layer, exposing and developing to form a second via pattern; (X111) in the second via pattern Copper plating to form a second copper via layer; (xiv) stripping the second via photoresist layer; (xv) etching away the copper seed layer; (xvi) removing the attached metal layer; 20 200850099 TPPO/P2855-001 (XVI) An insulating material is stacked on the second via layer that exits. The manufacturing method of the present invention further includes a step Iv: adding a second functional layer and a third via layer, forming an internal substructure including two functional layers surrounding the central via layer, the electronic substrate established on the basis of /, 4, and Metal functional layer. Stage IV adds additional functional layer and third via layer, which may include the following steps: (11) Thinning the layered insulating material added in the flattening step (xvii), exposing step (xiii) towel addition _ the outer surface of the through-hole layer; (such as adding a metal layer on the outer surface of the violent surface and the insulating material, such as titanium, chromium, nickel chrome; (XX) adding a copper seed layer on the attached metal layer; A photoresist layer is further added to the copper seed layer to perform exposure and development to form a functional pattern. / (χχπ) Adding copper to the step (xxi) to form a second functional layer; (XX111) stripping step (xxi) t added photoresist layer; (xxiv) adding another photoresist layer, exposing, developing, forming the first [shape; ~ hole (XXV) in the third through hole pattern of copper, forming a third copper Via layer; (XXVI) stripping the other photoresist layer; (xxvii) money engraved copper Sublayer and attached metal layer; (xxviii) Layered with insulating material. 21 200850099 Blood TPPO/P2855.00! "" An insulating material that is used excessively is a fiber-reinforced resin composite. ° 匕 as a deferrable The insulating material comprises a resin selected from the group consisting of a thermoplastic tree, a solid sealing resin, and a resin having thermoplasticity and thermosetting properties. In the case of a towel, the insulating material comprises an inorganic particle filler, the insulating material being at least It has the following characteristics: (4) the inorganic hard-filled filler contains particles of ceramic or glass; (b) the particle size is on the order of micrometer; (c) the filler weight percentage is 15% to 3〇%. The insulating material is a fiber matrix composite material comprising fibers selected from the group consisting of organic fibers and glass fibers. The fibers may be chopped fibers or continuous fibers arranged in a twill or woven manner. + As a fourth or preferred embodiment, the insulating material is a prepreg comprising a fiber mat pre-impregnated with a partially cured polymeric resin. Typically, the step of stripping the layered cylindrical via structure from the sacrificial carrier layer to form a separate layered array includes the step of engraving the sacrificial carrier. And leveling the insulating material step to expose the outer surface of the outer through hole, which can be realized by the following techniques: rhyme, chemical mechanical polishing (10), dry fine, and a combination of two or more of these technologies. Multi-step process. 22 200850099 Typically, this method consists of an additional phase VI, t τ—establishing the growth functional layer and the via layer. ~' On both sides of the film As an alternative, the additional stage VI comprises the following steps. (4) Adding a _ metal layer on both sides of the flat inner substructure is selected from titanium, chromium or nickel chromium.嫔 Attachor Gold (b) Add a copper seed layer on the adhesion layer; (C) Add a photoresist layer to expose the exposed first-outer photoresist pattern; Open/Dangdi-External Functional Layer (4) - Light __ in the line plating - external functional layer; (4) stripping the first - external functional layer of the first - external photoresist pattern 曰, _ (1) adding a photoresist layer, exposure, development, forming a first external lithography谬Graph; the first layer of the spoon; (g) in the second external light __ in the line surface - the outer copper through hole (h) strips the second outer photoresist pattern; (i) etches off the copper seed layer and adheres The metal layer; (J) is stacked on the copper functional layer and the via layer exposed on the surface; (1) the insulating material is reduced and planarized until the outer surface of the via layer is exposed. Alternatively, step (4) to step (1) above are repeated _ to establish the desired additional outer layer. The finalization of the stage m may include the following steps: 23 200850099 ,··奂上九田Η ΤΡΡΟ/Ρ2855-001 (1) Adding to the outer-thick chromium and nickel-chromium of the pile-like structure; · °卩g Attaching a metal surface layer, such as titanium, (ii) adding an external copper seed layer to the externally attached metal surface layer; (iii) adding, exposing, and displaying the layer to provide a graphic structure; ((9) adding scales to the graphic structure towel Disc and copper wire; (V) strip the photoresist layer; "live copper and copper seed layer, expose (VI) add masking photoresist layer, occlusion > copper pad to provide the final metal pattern. (Vii) The exposed copper pad is made of metal in the following materials: nickel, gold, layer, and the termination layer may be selected from the group consisting of alloys thereof; lead, silver, palladium, nickel gold, tin silver
Cviii)剝離掉掩蔽光刻膠層; (IX) 去除暴露的銅種子層 ,、、 曰可暴路的附著金屬層; (X) 添加焊接掩模層,曝光 屬層 。 /、九亚,、、具衫,遮擋導線,露出終端金 下步驟: 作爲可選方案,階段VII ··終結 電子支撐結構,可以包括以 (〇在堆纽結構的外層场加外部崎金屬表面層; 卜部晴金屬麵層添加外部鋼種子声. ui)在外部罐子層场—糾 ㈤曝先、顯影外部光刻膠層’形成圖形結構; 24 200850099 (v)在上述_結構中添力c 鋼焊盤和導線; TPPO/P2855-001 銅焊盤 (vi)去除外部光刻膠層,· 去除恭露出的銅 r ···、 $和暴露出的附著金屬声· (viii)添加焊接掭楹 川了有土屬層, ^ ; 、4 光、顯影,以掩蓋銅線,露出 (ix)在絲㈣鱗朗b學紅7 合金和抗健聚合材料。 t銀、飽、鎳金、錫銀、 制作=r個方面,本發日_的是提供-種通過上述的方法 衣作的具有偶數個舰層的結構。 制作個方面’本發_目岐提供—麵過上述的方法 衣作的具有可數個功能層的結構。 制在另外一個方面’本發明的目的是提供-種通過上述的方法 衣作的基本對稱的結構。 【實施方式】 *本發明涉及-種製作電子基底的新型製作工藝以及通過上述 工藝獲得的新型電子基底。其中—些製作步驟,例如光刻膠的添 加、曝光、顯影以及後續的去除步驟在此處沒有詳細討論,因爲 这些步驟中的觀以及處理流程都是屬於公知常識,如果在此詳 細論述會使得本_非常繁瑣。可雄確切地說,本領域内技術 25 200850099 TPPO/P2855-001 人員Sb夠根據一些例如規格、基底複雜程度和元器件等參數來對 於製作流程和材料作出合適的選擇。另外,基底材料的實際構造 ’又有描述’實際上,本發明是提供—種適合於乡種“支撐結構 的衣作方法。以下論述的内容涉及到一種新穎的、通用的製作多 層基底的方法’該乡層基底巾,各種傳導性層面之騎過穿過絕 緣層的通孔互連,形成一種三維堆疊狀結構。 圖4疋製作本發明基底方法的關鍵步驟的基本流程圖,這種 方法包括·· P皆段Ia—利用全板電鍍技術在犧牲載體上製作包含有 由絕緣材料包圍的傳導通孔的膜,或者,階段ib—個線路電鑛 支行在犧牲載體上製作包含有由絕緣材料包圍的傳導通孔的膜. 這兩種技術及其相應的優點都會在以下的内容中詳細論述。、’ 階段Π,從犧牲載體層中上_上顧,在其上添加其他層 而固疋在多層結構中之前卸除剩餘應力。通過這種方式,獲财 Γ平整性’作射選方式,對於多個層結構,可以麵的-側 送 層如後面可選階段ΠΙ和階段IV中所描诚 一樣。階段V,該結構被減镇 述 階"1,、士插為切,,形成一個平的内部子結構。 仕二 4的_都撕添加各種其 結構,這種流程能獲得( 请而要的 ., 夕基本上)對稱結構,圖5a和5h由 爲兩個這樣的結構的示意 5b中 ⑴之後緊跟著平整階段7 ^如下。在㈣㈣中’階段 個金屬魏層,在=膜的=’添加偶數 和3—〇—3結構,也就是在絕緣 26 200850099 TPPO/P2855-001 膜中通孔層上具有兩個和三個對稱的金屬功能層。 由此’如圖5a中所示的偶數對稱結構的例子中,層狀結構包 含兩對金屬功能層38、銅焊盤T8,通過銅通孔4、34連接起來, 圖5a所不的四層結構包括兩對外部金屬功能層38、銅焊盤T8, 分別設置在具有位於絕緣材料_鱗孔的朗子結構兩侧,因 此被稱爲2-G-2支禮結構,圖巾還示出了附著金屬層6和銅種子Cviii) stripping off the masking photoresist layer; (IX) removing the exposed copper seed layer, and attaching the metal layer to the turbulent path; (X) adding a solder mask layer to expose the layer. /, 九亚,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, Layer; Bufangqing metal surface layer added external steel seed sound. ui) in the outer can layer field - correct (five) exposure, development of external photoresist layer 'formed graphic structure; 24 200850099 (v) in the above _ structure add force c Steel pads and wires; TPPO/P2855-001 copper pads (vi) remove the outer photoresist layer, remove the obscured copper r ···, $ and the exposed metal sounds · (viii) add solder 掭Luanchuan has a layer of soil, ^; , 4 light, developed to cover the copper wire, exposing (ix) in the silk (four) scales b learning red 7 alloy and anti-health polymeric materials. t silver, satin, nickel gold, tin silver, production = r aspects, this is the day to provide a kind of structure with an even number of ship layers by the above method. In terms of production, the present invention has been provided with a structure having a plurality of functional layers. In another aspect, the object of the present invention is to provide a substantially symmetrical structure made by the above method. [Embodiment] The present invention relates to a novel manufacturing process for fabricating an electronic substrate and a novel electronic substrate obtained by the above process. Some of the fabrication steps, such as photoresist addition, exposure, development, and subsequent removal steps are not discussed in detail here, as the views and processing flows in these steps are common knowledge, and if discussed in detail herein, This _ very cumbersome. Exactly speaking, the technology in the field 25 200850099 TPPO/P2855-001 Personnel Sb is able to make appropriate choices for the production process and materials according to parameters such as specifications, substrate complexity and components. In addition, the actual construction of the base material 'has been described'. In fact, the present invention provides a clothing method suitable for the "support structure" of the rural area. The following discussion relates to a novel and versatile method for fabricating a multilayer substrate. 'The township base towel, various conductive layers ride through the through holes of the insulating layer to form a three-dimensional stacked structure. Figure 4 is a basic flow chart of the key steps of making the substrate method of the present invention, this method Including ··· P all segments Ia—using a full-plate electroplating technique to fabricate a film containing conductive vias surrounded by an insulating material on a sacrificial carrier, or a stage ib-line electric ore branch fabricated on a sacrificial carrier containing insulation Membrane of conductive vias surrounded by materials. These two techniques and their corresponding advantages are discussed in detail in the following sections. ' Stage Π, from the sacrificial carrier layer, on top of it, adding other layers to the solid疋Remove the residual stress before it is in the multi-layer structure. In this way, the flatness of the money is obtained as the blasting method. For multiple layer structures, the surface-side layer can be The optional stage is the same as that described in stage IV. In stage V, the structure is reduced by the order of "1, and the stalk is cut into a cut, forming a flat internal substructure. Adding a variety of its structure, this process can obtain a symmetrical structure, which is shown in Fig. 5a and 5h as the schematic 5b of two such structures (1) followed by the leveling stage 7 ^ as follows. In (4) (4), the 'stage metal layer, the = film = 'add even number and 3 - 〇-3 structure, that is, there are two and three symmetry on the through hole layer in the insulating 26 200850099 TPPO/P2855-001 film. The metal functional layer. Thus, as in the example of the even-numbered symmetric structure shown in Figure 5a, the layered structure comprises two pairs of metal functional layers 38, copper pads T8, connected by copper vias 4, 34, Figure 5a The four-layer structure includes two pairs of external metal functional layers 38 and copper pads T8, which are respectively disposed on both sides of the Langzi structure located in the insulating material_scale hole, and is therefore referred to as a 2-G-2 binding structure. The towel also shows the attached metal layer 6 and copper seeds.
層2 ’攻種結構以終端金屬層98和焊接掩模99終結,其製作流程 以及選擇過程在以下的内容中詳細討論。 在圖5b中的六層結構所示的例子中,層狀結構包含設置在絕 緣膜結構中的銅通孔兩側的三對金屬功能層28、如、銅焊盤μ, W圖5a中的2+2結構和圖%中的叫3 結構都包括在絕緣膜5中_通孔4觸設置堆成的對稱的積 層。该基底在層狀陣列的每―側設置有三個金屬功能層沈、洲、 ==疊___功細_,啊應用(即, 同日守癥積),描述如下。 2和圖5b中所示的對稱結構包括糊_、銅焊般 ,4、34、44、和絕緣材料5,絕緣材料5最好 : 聚合物,描述如下。 ㈣f疋纖維加強 一基礎結構可以作一些變化,例如圖‘所 和通孔層,输,_、蝴她 27 200850099 TPPO/P2855-001 構如圖15所示,能狗由此構建成如圖^6和J7所分別表示的2_卜2 和3_1-3結構。 在需要偶㈣但對於胁對雛要求不高的場合,在階段! π 之後’ F皆段V之可’加入階段ίν :添加第二附加金屬功能層和中 心層,制如圖21所示辭對稱結構,該結構關6所示的絕緣 膜中的通孔強度更高,但是其並不是真正的對稱。 本發明的核心是包含有通過絕緣材料結合在一起的通孔陣列 的獨立式膜的製作’如圖6所示爲這種獨立式膜的具體實施例, 另外-個變型如圖8所示,這·立式膜是下面所有涉及結構的 構造基礎,其製作步驟也是下述流程的基本步驟。 如圖12,尤其是如圖14所示,整體工藝包括在犧牲載體〇 此Γ層8、18和通孔4、14、24的銅結構_,亂繞著這 一和孔之_絕緣材料5,該絕緣材料最好是由層紅 纖維加強複合絕緣材料。從犧牲载體層上剝離開之後^該膜上 的兩側添加金屬魏層28、38、銅焊盤τ8 膜轉變爲内部子0士媸缺%产甘44將〇哀 99 ,構終端金屬層98和焊接掩模 冓成用作晶片支撐的支撐結構。 要,崎在其鱗料上,如果工藝需 6和阳格 還可以包含線路電鑛阻擔層Γ。由於附著金屬層 ”層1都爲高純導電性的金屬薄層 的電阻幾乎不受影響。 X正體傳V結構 28 200850099 、上 TPPO/P2855-001 由於这種層狀的具有通孔_的對稱或基本上對稱的獨立式 多層基底的製備過程中,外部層同時在兩側安裝組合,所以絕緣 材枓的聚合樹脂在固化過程中縮水而產生的剩餘應力傾向於互相 抵靖,由此能夠達到高的平整性,提高成品率,使得本發明中的 =基底能夠成爲Ic和印刷猶的媒介,爲二者提供良好的接 内部子結射以是雜_,典·,爲 内的通孔層4。在内部子結構的 繁· 5 ,然後是終端金屬層(二加t屬功能層28(如 産生其本針編n 圏11所不)。這種變形能夠 姓土本m冉的、溥的、具有錄個金屬功 以在兩側同時添加外部全屬 叉u冓還可 複雜的結構。^〜層38、銅焊㈣從而形成更加 在—朗倾巾,健需要奇數個金屬層。這種情況&梦 :=吏用偶數層的製作流程,僅僅是空置-個金屬·: 在XY平面内傳輸信號。 曰不 …、而’局了避免浪費,也爲了盡可能 可以修改製作流程,該她構的内部子離有=厂予f, 功能層,其被通孔所夹形成三明治結構,_獨^中心金屬 的外侧還可以沈積外部層。通過這種方法,得功能層8 能層8和奇數個金屬層的基本對稱的結構。可心金屬功 本發明中峨树她編如雜场剩餘應 29 200850099 TPPO/P2855-001 力和由之帶來_曲’ _是在那些具姐較複_結構的場 合,由於最初的層狀陣列膜是從犧牲載體層上剝離下來的,通過 對其拉伸、矯直和收_減_餘應力,鎌作爲内部子結構, 在該膜的兩懈加各種外層以_完整的結構。由於外層是在兩 側同時-摊添加,這魏在_産生__躺力,這些應 力相互抵’肖’不會導致子結構彎曲變形,由此保證平整性。 如圖6所tf ’本發明的核心結構是包含有由絕緣材料5包圍 的通孔陣列4賴立賴Ia,該齡於銅種子層2上。獨立式膜 la以及如圖8所示的其變形Ib的_如下,這越就是本發明中 的各種基底的建立基礎。 圃/爲圖6 汁不的獨立式膜的製作流程示意圖,爲了便於 午·衣備過矛壬以及中間結構如圖7⑴到圖7㈤⑴。如圖了、 阻擋ϋΓΓ,7 (V1U),驟7 (丨):在犧牲載體G上全板電錢 到二“::型金屬爲鋼。犧牲載體0的厚度-般爲75微米 ⑽:料一般爲銅或者鋼合金,例如黃銅或者青銅。阻 :::層;可:採用以下材料:组、鎢、鉻- 層、、勒=鎳層後金層、金層後鎳層、錫、錯、錯層後锡 方式製備金’該輯層通過物理氣相沈積(PVD)的 芦後全#人i ^ 7 (1)中的阻擔金屬層採用錄、金、鉾 料層後錄層、錫、錯、銘層後錫層、錫銘合金、鎮報 材抖’則該阻擔層可以通過化學鍍或者親或者這二者結 30 200850099 TPPO/P2855-001 微米到5微 合的方式製備。阻擋金屬層丨的典型厚度一般 米。 ”、、The layer 2' seeding structure is terminated with a terminal metal layer 98 and a solder mask 99. The fabrication process and selection process are discussed in detail below. In the example shown in the six-layer structure of FIG. 5b, the layered structure includes three pairs of metal functional layers 28 disposed on both sides of the copper via holes in the insulating film structure, such as copper pads μ, W in FIG. 5a. Both the 2+2 structure and the structure 3 in Fig. % are included in the insulating film 5, and the through holes 4 are placed in a symmetrical laminated layer. The substrate is provided with three metal functional layers on each side of the layered array, the continent, the == stacked___ _ _ _ application, that is, the same day, the following is described. 2 and the symmetrical structure shown in Fig. 5b includes paste _, brazed, 4, 34, 44, and insulating material 5, and insulating material 5 is preferably: polymer, as described below. (4) f疋 fiber reinforced a basic structure can make some changes, such as the figure 'and the through hole layer, lose, _, butterfly her 27 200850099 TPPO / P2855-001 structure as shown in Figure 15, the dog can be constructed as shown in Figure ^ The 2_b 2 and 3_1-3 structures represented by 6 and J7, respectively. In the occasion where you need even (four) but not high requirements for the threat to the young, at the stage! After π, 'F is a segment of V' can be added to the stage ίν: adding a second additional metal functional layer and a central layer, as shown in Fig. 21, the symmetric structure is shown, and the through-hole strength in the insulating film shown by the structure is more High, but it is not really symmetrical. The core of the present invention is the fabrication of a free-standing film comprising an array of vias bonded together by an insulating material. As shown in Figure 6, a specific embodiment of such a free-standing film is shown, and another variation is shown in Figure 8. This vertical film is the structural basis for all of the following structures, and the fabrication steps are also the basic steps of the following process. As shown in FIG. 12, and particularly as shown in FIG. 14, the overall process includes a copper structure in the sacrificial carrier 88, 18 and the vias 4, 14, 24, and the insulating material 5 is wound around the hole. Preferably, the insulating material is a layer of red fiber reinforced composite insulating material. After peeling off from the sacrificial carrier layer, the metal layer 28, 38, and the copper pad τ8 are added on both sides of the film. The film is transformed into an internal sub-zero 媸 % 产 产 产 产 产 产 产 产 产 产 产 产 产 产 产 产 产 产 产 产The solder mask is formed into a support structure for wafer support. To be, Saki is on its squama, if the process needs 6 and Yangge, it can also contain the line resisting layer. The resistance of the thin metal layer of the high-purity conductive layer is almost unaffected by the adhesion metal layer. The X positive body V structure 28 200850099, the upper TPPO/P2855-001 due to this layered symmetry with via _ Or the preparation process of the substantially symmetrical free-standing multilayer substrate, the outer layer is simultaneously mounted on both sides, so that the residual stress generated by the shrinkage of the polymer resin of the insulating material during the curing process tends to agree with each other, thereby achieving High flatness and improved yield, so that the substrate in the present invention can be used as a medium for Ic and printing, and provides good internal junctions for both, which are heterogeneous layers. 4. In the internal substructure of the complex · 5, then the terminal metal layer (two plus t functional layer 28 (such as the production of its needle knitting n 圏 11 not). This deformation can be surnamed native, 溥It has a complicated structure to record the metal work to add external external forks on both sides. ^~Layer 38, brazing (four) to form a more in-slope, which requires an odd number of metal layers. Situation & dream: = use even-numbered layers The process is just vacant - a metal ·: transmitting signals in the XY plane. 曰 No... and 'to avoid waste, and in order to modify the production process as much as possible, the internal structure of the her body is there = factory to f The functional layer is sandwiched by the through holes to form a sandwich structure, and the outer layer of the central metal can also be deposited with an outer layer. By this method, the functional layer 8 can have a substantially symmetrical structure of the layer 8 and the odd number of metal layers. Can be the heart of the metal in the invention, the eucalyptus she is compiled as a miscellaneous field should be 29 200850099 TPPO/P2855-001 force and by the _ music ' _ is in those cases with a sister _ structure, due to the initial layering The array film is peeled off from the sacrificial carrier layer by stretching, straightening and shrinking-reducing stress, and 镰 as an internal substructure, in which the various layers of the film are _completely structured. The outer layer is added at the same time on both sides, and this is in the __ lie force, these stresses against each other 'Sha' does not cause the substructure to bend and deform, thereby ensuring the flatness. As shown in Figure 6 tf 'the invention The core structure is comprised of an insulating material 5 The via array 4 is on the copper seed layer 2. The free-standing film la and its deformation Ib as shown in Fig. 8 are as follows, which is the basis for the establishment of various substrates in the present invention.圃/ is a schematic diagram of the production process of the free-standing membrane of Fig. 6. In order to facilitate the preparation of the spear and the intermediate structure as shown in Fig. 7(1) to Fig. 7(5)(1), as shown in the figure, block ϋΓΓ, 7 (V1U), step 7 (丨): Full-board electricity on the sacrificial carrier G to two ":: metal is steel. The thickness of the sacrificial carrier 0 is generally 75 micrometers (10): the material is generally copper or steel alloy, such as brass or bronze. :: layer; can: use the following materials: group, tungsten, chrome - layer,, after = nickel layer, gold layer, gold layer, nickel layer, tin, wrong, staggered, post-tin method to prepare gold 'the layer through the physics Vapor deposition (PVD) of Lu Houquan #人i ^ 7 (1) in the resistive metal layer using recording, gold, tantalum layer after recording layer, tin, wrong, Ming layer, tin layer, tin alloy, The town can be prepared by electroless plating or pro- or both of them. 3050050099 TPPO/P2855-001 micron to 5 microinjection. The typical thickness of the barrier metal layer is generally m. ",,
封在崎金屬層i上可以添加附著金屬層,該附著金屬層能狗 =助鋼凝積在其他金屬上。糾,如果仔細選擇合適的阻擔金屬 ^ ’則不需要該附著金屬層。步驟7 (ii),在阻擋金屬層i上 添加銅種子層2,銅種子層的厚度爲〇. 2微_ 5微米,可以通過 物理氣相沈積方法,例如濺射後’採用電觀化學鑛或二者結合 的方式製備。步驟7 (出),在銅種子層2上添加光刻膠層,進行 曝光、顯影,形成光娜_,該步驟採用現有的電子基底或設 備製備工藝中常見財法來實現。步驟7(iv),S__W 添加銅通孔4,銅通孔4位於銅種子層2上。銅通孔4 —般採用電 鏡的方式製備,具體說來是採紐稱之爲線路電朗工藝製備。 步驟7 (v),剝離光刻膠層3,留下直立的銅通孔4。步驟7 (VI)’在銅通孔4外層疊加絕緣材料5。絕一 熱塑性材料,__綱㈣,或㈣熱;^ 膠組成,比如順丁稀二酰亞胺三嗪,環氧樹脂,聚酰亞胺,以及 這些材料的混合物構成。聚酰亞胺作爲主要材料的絕緣材料5 最好能夠添加無機雜狀填充物,常見爲喊或玻璃顆粒,顆粒 大小爲微米量級,具體地,顆粒A小爲G. 5微_ 5微米;這種 聚合矩陣材料中,顆粒填充物重量百分比爲15%到3〇%。 在優選貫把例中,絕緣材料5是一種纖維矩陣複合材料,包 31 200850099 TPPO/P2855-001 含有機纖維,例如聚酰亞胺纖維(纖維B)或玻螭纖維。這此纖維 可以是短纖維,也可以是連續纖維,按照斜交織法排列或按照布 紋編織。由部分硬化聚合樹脂預浸潰的斜交織法排列或按照布紋 編織作爲預浸潰體。 ..... 在大多數優選實施例中,聚合體矩陣至少使用了兩個機織纖 維預次潰材料一一該預浸潰材料組成的矩陣複合材料中含有陶瓷 填充物。環氧材料和聚酰胺矩陣機織預浸潰材料由美國Rancho c__,Ca,Arlon&司提供。這些預浸潰材料用 子結構上’然後通過—麵壓層疊過綱化。貫穿絕緣層的連續 纖維能夠提供附加的強度和硬度,由此能夠使得整個結構更薄, 也更加容雜得平整性。步驟7 (vil),通過·虹藝去除犧牲 載體0在為7 (〇中製作的阻播金屬層J作爲餘刻停止層。 犧牲載體-般爲銅或者銅合金,通f根據阻撞金屬層丨來選擇人 適的餘刻劑’例如’阻擒金屬層1是_,步驟7 (V⑴中侧 掉犧牲载體G的·刻卫藝中的爛劑就採用氫氧化錢溶液,且 ==侧工藝在較高的溫度下完成。步驟7 (viii),去除金屬阻 ^例如U金屬峨層爲㈣,可以通過⑽和紅的混合物 雜掉’典型配製爲CF4和紅比例爲i ·· i到3 : ;其他 阻擋金屬可㈣财他公知的肋去轉。 ::圖咖所示的獨立式膜一 的雙形(Ib—如圖4所示)。如_中所示的1&,獨立式膜Ib 32 200850099 TPPO/P2855-001 包含由絕緣材料5’包圍的銅通孔4’,對匕稍作修改。缺而 各銅通孔4,設置在阻擒金屬薄層1,上,最終該阻擔金屬層被置 入本發明的基底中。 “圖8中所示的可選結構Ib可以通過圖9所示流程圖中的製備 工勢製作,其中間步驟如圖9⑴到9 (vi)。 芩考圖9、9(〇到9(vi)所示的步驟以及結構,如圖9⑴, 〔在犧牲載體0上塗覆、曝光並顯影光刻膠圖形3。如圖9 ( H ), =成的光刻膠圖形中添加_金屬層丨,。如圖9 (出),在線 :峨金屬们’上__孔4,,典型地,採用電鑛 如同上面圖7中所描述的流程—樣,僅對其加以必要的 。如圖9㈤,剝離光刻膠圖形3,然後在裸露的銅通^ 示外^疊絕緣材料5,如圖9(v)所示。最後,如圖心)所 去除犧牲载體〇。這些步驟中, ,和f作〜Μ對於%緣材料4、阻擋金屬i 更正▲細_和圖7中所示的ia _樣,僅對其加以必要的 藝,以I::::王板,(如圖η還是線路電鍍(如圖9)工 發明中的Γ種讀!^是奇數個還是偶數個金屬功能層,本 此,样日=蝴__樹所不同。由 本毛月⑽相疋—種通用 及相應獲得的結構。 ^糸列不同工蟄流程以 苎了以通過在内部子結構义的兩側添加金屬功能層 33 200850099 28 得到 Ίυ” 並 捧,丄城 ΤΡΡΟ/Ρ2855-00ί 加金屬功处 '。“籌—如圖4所示的階段V。如果添 能侧後繼續在兩側同時添加通孔34和另相 圖5a所不),就能夠得到“2_χ盔# 令内部子_可_多_,都其 lb的一側。這其中的-些不同的内部^子―膜1a或 考各個實例。 丨^構在下面進行描述,參 如圖10所示,同時添加外部功能層和通孔層的步驟爲: 2 ’烟G⑴’在平整的内部子結構x的兩側添加附著 ㈣曰6,附著金屬層6有助於銅附著,尤其對於向絕緣材料5 上灰積銅時尤爲重要。附著金屬層6通常採用以下材料:欽、絡 或者鎳鉻。步驟10 (ϋ),在附著金屬層6後添加銅種子層。步驟 10 (lii),繼而添加光刻膠圖形7,曝光並顯影。步驟1〇 π), 在上述光刻膠圖形内線路電鑛上銅功能層28。步驟ι〇⑺,剝離 光刻膠層7。 Α步驟10 (Vi),添加了-對第二光刻膠層33,進行曝光、顯 影。步驟10 (vii),在光刻膠層内線路電鍍銅通孔34。步驟仞 (viii),剝離第二光刻膠層33。步驟(ix),綱掉銅種子層和 附著金屬層。值得注意的是,通常種子層的厚度遠遠小於其上線 路電鍍_魏層,賴在® 1〇⑴(xi)的橫戴面示意 圖中難以清楚描繪出這種實際對比關係。步驟1〇 (χ),在兩側 金屬功能層28和通孔層34上添加絕緣材料層5,整個堆疊繼續變 34 200850099 TPPO/P2855-001 厚。步驟Η) (X1) ’絕緣材料層5被減薄、平整直到通孔34的外 邊緣露出來爲止。 通過在該增長結構的兩側同時添加其他的外部功能層洲,Μ 專(如圖5b所示),可形成更加複雜的結構,由此,可以根據最 後的結構所需要’重復步驟10⑴到1〇⑹,製作更多的通孔 層和傳導功能層。 ^匕括内口P子結構和外層結構的基底終止。圖11顯示了 其隶後的終結流程,圖11 (丨)丨 峨 α u 到11 ω顯示了該終結流程的步 驟。 =、和圖U⑴到u⑴,終結階 抓私’匕$以下步驟··步驟1 ·)、 層上添力,附著金屬層::::疊:_ Y的外 屬層Θ上繼續添加外部銅種子 銅種子層上添加光刻_ T7,11 (111),在最外層的 W料Τ7 ’對觀_層Τ7進行 , 得到光刻膠圖形結構。步驟 ^ ㈣和導線。步二Γ )述圖形結構中添加銅谭 /為11(ν),剝離掉光_層17。步驟1Uvi), ¥加取後光刻膠層97,進行 n r ... 頒衫,暴蕗出銅烊盤T8。步驟 η (⑹’在城出的銅焊盤μ線路柳 = 金屬層98可以是鎳、金、⑽_ 辑兆終端 述金屬的合金。步驟u (· Υ、“孟層、錫、錯、銀、把或者上 層6。步驟η η (1Χ),蝕刻掉銅種子層2和外部附著金屬 遍⑴,添加痒接掩模99,進行曝光、顯影,有選擇 35 200850099 TPPO/P2855-001 性的露出下面的銅焊盤T8和終端金屬層% 由此,以膜la爲基礎,通過執行步驟ι〇⑴㈣⑹各 兩次,然後執行步驟11 (i)到U ° 一 ’可以獲得如圖5 (b)所 示的2-2-2結構。 在終結步驟中,可以選擇不_材料和製作流程,一種可能 的終結步驟包含添加導體層到堆狀結構的外表面(上面和下面), 這種終結步驟包含以下子步驟:⑷減薄兩邊的基底絕緣材料, 可以通過機械磨削,或者化學機械㈣(CMp),或者雜或以上 幾種方法的組合,以此來暴露出銅通孔的外表面,⑻在該堆展 結構的外表面添加外部瞒金屬層;⑹在外部附著金屬層上繼 ’添加外部鋪子層;⑷在最外層的鋪子層上添加光刻移屬; ()光刻膠層進娜光、顯影,獲得光娜_結構;⑴在該 光刻踢圖職射添加銅焊盤和導線;⑷去除光娜層,至留/ 下銅,子㉟崎盤和魏;(h)蝴縣露的_子層和暴露 、寸著土屬層,(〇添加焊接掩模,進行曝光、顯影 露蝴焊盤。⑴_化學_方式,在絲㈣轉盤;^ 終^fij層,終端屏可Η左自 . 曰 疋鎳,孟,或鎳層後金層,或金層後鎳層, 鍚’錯,銀’姊這些金屬的合金以及抗縣合物材料。1 …'而’儘5a和5b中的結構已經進行了多種賴的優化, 兄中’基底的電子設計需要將層疊陣列層(圖5a和圖5b 内部子結構”)的厚度盡可能的減小。因爲這些内部子結構 36 200850099 TPPO/P2855-001 天然的脆性’這會危及上面詳細論述的步驟流程的成品率。在以 上所描述的流程可以有一些變化,以此解決上述問題,導致結構 上出現一些差異。 示例 如圖12所示爲包含有阻擋金屬層1,的“2-0-2”型對稱、無 支撐尨構的横截面示意圖,通過對圖8所示的變形比進行圖 圖11中的1蟄流程加I而成。圖12中的變形結構類似於圖% 由的結構,但是該變形結構包括阻擋金屬層1,。該結構通過圖4 令所示的宏階段Ib,n,v,viwn|m。 如圖13和13⑴到13 (xxvii)中所示爲製作圖12中所示 到^型對稱、無芯支撐結構的處理流程。首先在步驟13 U ) V1中衣作膜1a的結構,這些步驟和圖9(〇到9( 中製作膜8的步驟―樣,健社^ ; J9(V1) 中,對於步驟13(ν.、Γ 要的變更。步驟13(川) 于於々驟13 (V1)中形成的結構進行減薄,進 。廷個步驟和@ 4中階射 通 轉通過如關所順備内部子 3 (:,中間結構是由如圖所示咖^ U〇 —也即圖4中的階 至J 1〇 ‘w’’通過如圖⑽二 結構,這些中間結構對應於圖所XXV111)中的所示的中間 其中通過他構13(邮)=叫则(1)仙⑴, (xxviO得到該結構的變形 37 200850099 TPPO/P2855-001 “2-0-2” 結構。 圖12類似於圖5a,但是其通過線路電鍍工藝製備了阻擋金屬 層Γ ,形成獨立通孔膜(如圖9 (vi)所示),該阻擋金屬層被 保留了下來,與最終結構合爲一體。 由於阻擋金屬層Γ是傳導性的,在很多應用場合中,該阻擋 金屬層的引入是沒有問題的,並且,其引入對於減小剩餘應力是 非常有用的。ffi 14爲“3—〇—3’,型對稱、無&支撐結構的橫截面 示意圖,該結構的製作流程如圖13所示,圖13中的^^包括流 程9,流程10,重復步驟13 (viii)到13 (χνΗ),緊接著是流 程1卜 圖14a所示爲製作圖14所示結構的製備流程圖,該結構通過 對如圖6所示的膜採用㈣和U的步驟製作而成。 =斤示爲2+2型結構,其内部子結構包括有中心金屬功 :。’,、兩触層4,14,該結構的製作卫藝流程如圖15a 至屬層1上添加銅種子屬. 子層2上添加第_光刻膠圖形 ^、111 ),在種 步驟(iv),通過 、九·、"員衫,形成通孔圖形。 讀或化學·方式在_膠_3中_,形 38 200850099 > TPPO/P2855-001 成銅通孔4。步驟(v),剝離第一光刻膠圖形3,留下直立的銅通 孔4。步驟(vi),在銅通孔上堆疊絕緣材料5。步驟(vii),去 除2犧牲載體〇。步驟(viii),去除阻擔金屬们。通過以上步 驟件到的結構與圖6所示結構Ia相同,該流程與圖7中的方法一 致,只是對其進行必要的修改。 麵入圖4所示的階段v之前,先細卓絕緣材料暴露出銅 ΐ功1^,在去除阻擔金屬層1而暴露出的表面上通過添加金 所示孔層14建立子結構χ(如圖10⑴到10⑹ :茶見圖15 (a),製備過程如下:步驟 刻膠層7,暖氺外刀口昂—光 添加銅功能㈠形成功能圖形。步驟(x),在功能圖形内 …^驟⑹’剝離第二光刻膠層。步驟(xii), 开^二灿膠層13 ’覆蓋銅功能層8的空隙,進行曝光、顯影, 形内力崎8上的第二通_。步驟(xiii),在通^圖 /外口鋼从形成第二銅通孔層14〇步驟(xi )剞 回 膠層13,雜_功騎8 «二麵=光刻 刻銅種子層2。牛…·、 14 °步驟(xv),蝕 通孔層14上。::二絕_5堆疊到功能層8和第二銅 續製備流程作= ㈣進行朗、平整,爲後 触1碰,在_之㈣ 有可數麵層__部子結構。 衣 圖16所示爲建立於圖15所示的内部子結構基礎上的2小2 39 200850099 結構’其是通過按 ΤΡΡ〇/Ρ2855.〇〇1 添加兩排的通孔層34 44 1中的步驟’在内部子結構兩侧 如圖 17,;隹—π- 所示結構作必要的能層形成3+3結構,該結構爲圖16 兩側進仰 $ ’重復圖10所示子步驟’在内部子姓構的 側進一步增加外部金屬功能層38和通孔層44。 °構的 擇結綠耻線路電鑛通孔的奇數層對稱内部支 "",18 讀通孔(如步驟1δ( 、川上線路 驟9⑴到9(vw (V1)所不)’這些步驟相應於步 & J 乍了必要的修改。通過以下方式,僅在mTh :-側上構建,步驟(V11) ’添加附著金屬 =: 犧牲載體0。步驟f · η 到離掉的銅 牛…1)5在附著金屬層6上增加銅種子声2。 步“㈤,添加第二光刻膠層 :層2 步驟(X),添加銅到功^开》成功能圖形。 第1_恩7 形成功能層8。步驟㈤,剝離 弟-先娜層7。步驟(X11),添加 = 影,形成第二通孔_。 曝先亚顯 鍍銅,形成第-柄 111 ,在第二通孔圖形中線路電 =弟-銅通孔層14。步驟(X1V),剝 步驟㈤,崎銅種子層2和 _广 疊絕緣材料5到内部支撐結構, 二=:,堆 步::層。 爲建立於圓18所示包含有阻揚金屬層Γ的奇數層_ 200850099 料t行b,十整、暴露出通孔4,、14 的外邊緣(如階段V所干、 , )’進—步增加外部功能層28和通孔層 私,圖16作必要的修改即可。 圖20所示爲建立於圖_示包含有阻播金屬層1,的奇數層 物内部績子結制基礎 ,^ 二不肩_,去除絕緣材料5,平整、纖通孔4,、14 讀(如階段V所示),過重復步驟1〇,進-步增加外部全屬 功能層28'38和通孔層_,圖料必要的修改即^屬 圖5a和5b所不2-0-2和3-0-3偶數層結構,圖6和圖8中 所不膜ia和Ib可能很脆弱’在一些特定的應用領域,由於設計 上的考慮,需要極小化子社構的,声, 、 曾 、、口 、子又廷樣經圖4中的階段Π階 又 < 胃>致成品率下降。這樣,雖然通過在圖6所示的絕緣膜 la和圖8所示的絕緣膜φ、、天 、 方nun 雙側同時添加功能層的 式月b夠獲传對稱的結構,具備理想的特性,但是由於—些具雕 ^用中考慮到材料、耐力和尺寸的要求而需要對這些流程作出修 文,犧牲掉絕對的_性,以獲得簡易製作和高成品率。 狀註通孔4,的厚度以及選擇的絕緣材料5無法保證層 Ia或者層狀結構Ib在磨削掉絕緣材料5暴露出銅通孔4 (4 )後’具有足夠的完整性,就需要在膜㈣化的—側 更厚的結構,其在_掉多餘絕緣材料5如銅通孔4或者銅通 41 200850099 ^ TPPO/P2855-001 孔4,以前,利用欠打磨的絕緣層覆蓋銅通孔4或者鋼通孔形 成一個強化層。 因此’當結構需要偶數層金屬功能層,並且出於電考慮,需 要-個低厚度膜以及提高生産率時,階段π後進入階段⑴(如 圖15所示),形成第-内部金屬功能層8和第二通孔層⑷階段 iv ’在其上進-步添加了第二金屬功能層18和第三通孔層.這 樣形成包含有兩個金屬功能層8、18的半對稱内部層壯構 “I”,通過階㈣的減薄、平整後,也可通過圖^中的流程 構建更多的外部金屬功能層28、38,以及外部通孔層%、44,如 果需要重復這個流程,然後,進行圖u中所示的終結流程。 圖21中所示爲以圖6所示的臈Ia爲基礎構造的實質上對稱 的内部“-2-”子結構。 實質上對稱的内部“-2-”子結構可以組合4層和6層金屬功 月匕層’分別形成1-2-1及“2-2-2”構造,這些構造實質上和 圖5a以及圖5b中的“2_0一2”以及“3_〇_3”構造相同,不同之 處,僅僅在於一次一個的方式添加的内部金屬功能層8、18是不 相同的。 如圖21a和圖21b (1)到21b (xxviii)所示,爲圖21中所 示結構的製作流程’步驟21⑴到21 (viii),製作如圖6所示 的膜la (圖4中的階段I和階段π),然後通過階段ΠΙ (如圖4 t所示)將此結構組合成爲圖21中的半對稱内部結構,這些步驟 42 200850099 TPPO/P2855-001 在此處爲步驟(ix)到步驟(xvi):添加第—金屬功能層8和第 -通孔層14 j後堆贱緣材料層5。步驟(⑽):減薄平整該 構广出第—通孔層u的末端。然後進入階段P :在此基礎上 添加第二金屬功能層丨8和第三通孔層24,對應步驟21 到步驟(xxvii),崎是㈣21 km)整傭構減薄、平整 (對應圖4中的階段v)。 ^構建細°下:(階段1、階段11,即步驟⑴到步驟(vi i i)) 得到圖6中的膜la後,歩驟r ·、 乂私(IX),添加第二光刻膠層7,曝 顯影,形成功_。步驟⑴,在該功能_中製作銅功能居8。 步驟㈤’剝離第二光刻膠層7。步驟(xii),添加第三光娜 層」3,覆盍銅功能層8的間隙,曝光並顯影,在該功能層上形成 弟^一通孔圖形。步驟楚— UU)在弟—通孔圖形中線路電鍍鋼來制 作銅通孔層14。步驟(xiv),剝離第三光刻膠層13,露 = 層8和通孔層14。步驟(xv),侧掉銅種子層2。步驟(=能 在暴露出的銅功能層8和銅通孔層Η的表面堆疊絕緣材料屛〇 步驟(xvii),減薄、平整絕緣材料,露出銅通孔層的末#層5。 内容爲階段III。 而’以上 步驟(xix),在澱積另一層附著金屬層6 (步驟(xvii 澱積另-層的鋪子層2。步驟(xx),添加第四棚膠層^後’ 行曝光並顯影,形成第二功能圖形。步驟(xxi),在兮 進 中製作第二銅功能層18。步驟(xxi i ),剝離該第四光刻腰二^ ^ 43 200850099 TPPO/P2855-001 步驟㈤ii),添加第五光刻膠層23,覆蓋第二功能層i8内的間 隙,曝光並顯影,在該第二銅功能層18上形成第三通孔圖形。步 驟Uxiv) ’在第三通孔圖形中_線路電鍍的方式製作銅通孔声 24。步驟(xxv):剝離第五光刻膠層23,露出第二銅功能層π 和通孔層24。步驟(xxvi) ’細掉通孔層%之間的附著金屬層 6和銅種子層2。步驟(xxvii),在暴露出的第二銅功能層則口 通孔層24的表面堆疊絕緣材料層5,以上内容爲階段^。 這種具有兩個魏層的較厚子結構,在階幻巾進行減薄、 平整:-般可以採用磨:通過沈積的方式組裝外層轉結階段犯。 芩考圖22 ’也可以在圖8所示的線路電錢膜的基礎上組裝出 :應於圖21所示結構的半對稱内部子結構。該内部子結構的製作 流程和圖21&所雜程相同’只是其起點是圖8中的子結構而不 是圖6中的子結構。 圖22b (1)到圖22b (xxviii)爲相應於圖22a中步驟所生 成的中間結構。相應於階段! ’圖22b⑴到圖挪⑺所示爲 膜化的製作。相應於階段„,圖22b (vi)所示爲敍刻掉犧= 體層,産生圖9所示_立式膜lb。在圖22b(vii)觸22b(xvi) 圖18所示的單層子結構。這些步驟相應於圖4巾所示的整個流程 中的階段III。在階段IV中,該單層結構繼續進行組裝工藝:形 成圖22中所示雙功能層結構,即,步驟(χνϋ)到(狀hi),構 所示,在獨立式膜ib上增加第二功能層8和第二通孔層i4,得到 44 200850099 f ,. 0 TPPO/P2855-001 建弟二功:和第三通孔層24。階段V中,步驟(xviil),對 該雙功能層進行減薄、平敕 + 中’還可以在其兩 增加層以形成㈣和圖24中所示的⑷、2— 構’這獅的詳細内容參考圖㈣補⑴到圖 々在圖21所不内科結構的基礎上構建圖和圖24所示半對 稱結構。® 23和圖24横截面示意圖所示結構和圖㈣圖%中An adhesive metal layer can be added to the metal layer i of the seal, which can be used to coagulate the steel on other metals. Correction, if you choose the appropriate resistive metal ^ ' carefully, you do not need the attached metal layer. Step 7 (ii), adding a copper seed layer 2 on the barrier metal layer i, the thickness of the copper seed layer is 〇. 2 micro _ 5 micrometers, which can be subjected to physical vapor deposition, for example, after sputtering Or a combination of the two. In step 7 (out), a photoresist layer is added on the copper seed layer 2, and exposure and development are carried out to form a photon. This step is carried out by using an existing electronic substrate or a common method in the preparation process of the device. Step 7 (iv), S__W is added with a copper via 4, which is located on the copper seed layer 2. The copper through hole 4 is generally prepared by means of an electron microscope, in particular, it is called a circuit-electrical process. In step 7 (v), the photoresist layer 3 is stripped leaving the upright copper vias 4. Step 7 (VI)' superposes the insulating material 5 on the outer layer of the copper through hole 4. A thermoplastic material, __ (4), or (4) heat; ^ a gel composition, such as cis-succinimide triazine, epoxy resin, polyimide, and a mixture of these materials. The insulating material 5 as the main material of the polyimide is preferably capable of adding an inorganic impurity filler, which is usually a shout or glass granule, and the particle size is on the order of micrometers. Specifically, the particle A is as small as G. 5 micro _ 5 micrometers; In such a polymeric matrix material, the particulate filler has a weight percentage of 15% to 3% by weight. In a preferred embodiment, the insulating material 5 is a fiber matrix composite material, and the package 2008 200850099 TPPO/P2855-001 contains organic fibers such as polyimide fibers (fiber B) or glass fibers. These fibers may be short fibers or continuous fibers, arranged in a diagonal interlacing manner or in a woven pattern. The pre-impregnated body is arranged by a diagonal interlacing method in which a partially hardened polymeric resin is pre-impregnated or as a cloth weave. In most preferred embodiments, the polymer matrix uses at least two woven fibers to pre-crush the material. The matrix composite of the pre-impregnated material contains a ceramic filler. Epoxy materials and polyamide matrix woven prepreg materials were supplied by Rancho c__, Ca, Arlon & These prepreg materials are sub-structured by sub-structures. The continuous fibers that penetrate the insulating layer provide additional strength and stiffness, thereby making the overall structure thinner and more uniform. Step 7 (vil), through the rainbow art to remove the sacrificial carrier 0 at 7 (the scratch-resistant metal layer J made in 〇 as the residual stop layer. The sacrificial carrier - generally copper or copper alloy, through f according to the barrier metal layer丨 选择 选择 选择 选择 选择 选择 选择 选择 选择 选择 选择 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 选择 ' 选择 选择 选择 选择 选择 选择 选择 , , , The side process is completed at a higher temperature. Step 7 (viii), removing the metal barrier, such as the U metal ruthenium layer (4), can be mixed by the mixture of (10) and red 'typically formulated as CF4 and red ratio i ·· i To 3:; Other barrier metals can be turned over by the ribs known to him. 4. The double shape of the free-standing membrane 1 shown in Fig. (Ib - as shown in Figure 4). 1& The free-standing film Ib 32 200850099 TPPO/P2855-001 comprises a copper through hole 4' surrounded by an insulating material 5', which is slightly modified. The copper through holes 4 are provided on the thin metal layer 1 of the barrier layer. Finally, the resistive metal layer is placed in the substrate of the present invention. "The optional structure Ib shown in Figure 8 can be prepared by the preparatory work flow in the flow chart shown in Figure 9. The intermediate steps are shown in Figures 9(1) to 9(vi). Referring to the steps and structures shown in Figures 9 and 9 (〇 to 9(vi), as shown in Figure 9(1), [coating, exposing and developing light on the sacrificial carrier 0 Engraved pattern 3. As shown in Figure 9 (H), = _ metal layer 添加 is added to the photoresist pattern. As shown in Figure 9 (out), online: 峨 metal ' __ hole 4, typically, The use of electric ore is the same as that described in Figure 7 above, and only necessary is applied. As shown in Fig. 9 (5), the photoresist pattern 3 is peeled off, and then the exposed copper is shown in the exposed copper. 9(v). Finally, as shown in Fig.), the sacrificial carrier 去除 is removed. In these steps, , and f are made ~ Μ for the % edge material 4, the barrier metal i is corrected ▲ fine _ and shown in Figure 7. Ia _ like, only the necessary art, to I:::: Wang Ban, (as shown in Figure η or circuit plating (Figure 9) in the invention of the kind of reading! ^ is an odd or even number of metal functions Layer, this, the sample day = butterfly __ tree is different. From the Mao month (10) phase 疋 - a general and corresponding structure. ^ 不同 不同 不同 不同 不同 不同 不同 不同 不同 不同 不同 不同 不同 不同 不同 不同 不同 不同 不同Metal-added functional layer 33 200850099 28 Get Ίυ" and hold, 丄城ΤΡΡΟ / Ρ 2855-00ί plus metal work place. "Funding - Stage V as shown in Figure 4. If you add the energy side, continue to add both sides at the same time If the hole 34 and the other phase are not shown in Fig. 5a, it is possible to obtain "2_χHelmet# to make the internal sub____ more_, both of which are on the side of the lb. These are some different internal ^-film 1a or each test The structure is described below, as shown in Fig. 10, the steps of adding the external functional layer and the via layer at the same time are: 2 'Smoke G(1)' is added on both sides of the flat internal substructure x (4) 曰6 The adhesion metal layer 6 contributes to copper adhesion, especially when it is grayed on the insulating material 5. The adhesion metal layer 6 is usually made of the following materials: chin, ruthenium or nickel chrome. In step 10 (ϋ), a copper seed layer is added after the metal layer 6 is attached. Step 10 (lii), followed by the addition of a photoresist pattern 7, exposure and development. Step 1 〇 π), the copper functional layer 28 is lined up in the above-mentioned photoresist pattern. Step ι (7), the photoresist layer 7 is peeled off. In step 10 (Vi), the second photoresist layer 33 is added and exposed and developed. In step 10 (vii), copper vias 34 are electroplated in the photoresist layer. Step 仞 (viii), the second photoresist layer 33 is peeled off. Step (ix), the copper seed layer and the attached metal layer are outlined. It is worth noting that the thickness of the seed layer is usually much smaller than that of the upper layer plating. It is difficult to clearly describe this actual contrast relationship in the cross-sectional diagram of the ® 1〇(1)(xi). Step 1 〇 (χ), a layer of insulating material 5 is added on both sides of the metal functional layer 28 and the via layer 34, and the entire stack continues to be thicker. 2008 200899 TPPO/P2855-001 Thick. Step Η) (X1) The insulating material layer 5 is thinned and flattened until the outer edge of the through hole 34 is exposed. By adding other external functional layers on both sides of the growth structure, as shown in Figure 5b, a more complex structure can be formed, whereby steps 10(1) to 1 can be repeated as needed for the final structure. 〇 (6), making more through-hole layers and conductive functional layers. ^ Substrate termination of the sub-P substructure and outer structure. Figure 11 shows the finalization process, and Figure 11 (丨)丨 峨 α u to 11 ω shows the steps of the finalization process. =, and Figure U(1) to u(1), the final stage grabs the '匕$ following steps··Step 1 ·), adds force on the layer, attaches the metal layer::::Stack: _ Y's external layer continues to add external copper Photolithography _ T7,11 (111) was added to the seed copper seed layer, and the outermost W Τ 7 'opposite _ layer Τ 7 was performed to obtain a photoresist pattern structure. Step ^ (four) and the wire. Step 2) Add a copper tan / is 11 (ν) in the graphic structure, and strip off the light_layer 17. Step 1Uvi), ¥Add the photoresist layer 97, perform the n r ... shirt, and smash the copper plate T8. Step η ((6)' in the city of the copper pad μ line Liu = metal layer 98 can be nickel, gold, (10) _ mega-terminal metal alloy. Step u (· Υ, "Meng, tin, wrong, silver, Or the upper layer 6. Step η η (1Χ), etch away the copper seed layer 2 and the externally attached metal pass (1), add the itch mask 99, expose and develop, and select 35 200850099 TPPO/P2855-001 to expose the underside The copper pad T8 and the terminal metal layer % are thus obtained on the basis of the film la by performing steps ι〇(1)(4)(6) twice, and then performing step 11(i) to U°-' can be obtained as shown in Fig. 5(b) 2-2-2 structure shown. In the finalization step, you can choose not to use the material and the fabrication process. One possible termination step involves adding a conductor layer to the outer surface (above and below) of the stack. This termination step includes The following sub-steps: (4) thinning the base insulation on both sides, can be exposed by mechanical grinding, or chemical mechanical (C), or a combination of several methods to expose the outer surface of the copper through hole, (8) Adding an external 瞒 to the outer surface of the stacked structure (6) on the externally attached metal layer followed by 'adding an outer layer; (4) adding lithography on the outermost layer of the layer; () the photoresist layer into the light, developing, to obtain the light _ structure; (1) Adding copper pads and wires to the lithography kick-off; (4) removing the light layer, leaving the copper layer, the sub-35 chip and the Wei; (h) the _ sub-layer of the butterfly dew and the exposed layer, (〇 add a solder mask, exposure, development of the exposed pad. (1) _ chemical _ way, in the silk (four) turntable; ^ final ^ fij layer, the terminal screen can be left from the left. 曰疋 nickel, Meng, or Nickel layer after gold layer, or gold layer after nickel layer, 钖 'wrong, silver '姊 alloy of these metals and anti-county compound materials. 1 ... 'and 'the structure of 5a and 5b has been optimized The electronic design of the 'substrate' in the brothers needs to reduce the thickness of the stacked array layers (the internal substructures of Figures 5a and 5b) as much as possible. Because these internal substructures 36 200850099 TPPO/P2855-001 natural brittleness 'this would jeopardize The yield of the step process discussed in detail above. There may be some changes in the process described above. This solves the above problems, resulting in some differences in structure. The example shown in FIG. 12 is a cross-sectional schematic view of a "2-0-2" type symmetrical, unsupported structure including a barrier metal layer 1, by referring to FIG. The deformation shown is the same as the one shown in Fig. 11. The deformed structure in Fig. 12 is similar to the structure of Fig. 1, but the deformed structure includes the barrier metal layer 1. The structure is shown in Fig. 4. The macro stages Ib, n, v, viwn|m are shown. As shown in Figures 13 and 13(1) to 13 (xxvii), the processing flow for forming a symmetrical, coreless support structure as shown in Fig. 12 is first shown. Step 13 U) V1 coats the structure of the film 1a, these steps and Figure 9 (〇 to 9 (in the process of making the film 8 - sample, Jianshe ^; J9 (V1), for step 13 (v., Γ The required changes. Step 13 (Chuan) The structure formed in step 13 (V1) is thinned and advanced. Steps and @4 mid-level shots pass through the internal sub-3 (:, the middle structure is as shown in the figure ^ U〇 - that is, the order in Figure 4 to J 1〇 'w' 'By the structure shown in Fig. (10), these intermediate structures correspond to the middle shown in the figure XXV111), through the other structure 13 (mail) = called then (1) fairy (1), (xxviO get the deformation of the structure 37 200850099 TPPO /P2855-001 "2-0-2" structure. Figure 12 is similar to Figure 5a, but it is prepared by a line plating process to form a barrier metal layer, forming a separate via film (as shown in Figure 9 (vi)), The barrier metal layer is retained and integrated with the final structure. Since the barrier metal layer is conductive, in many applications, the introduction of the barrier metal layer is not problematic, and its introduction is for reducing the remaining The stress is very useful. Ffi 14 is a schematic diagram of the cross section of the "3-〇-3", symmetrical, non-support structure, the fabrication process of the structure is shown in Figure 13, and the process in Figure 13 includes the flow 9 , Flow 10, repeat steps 13 (viii) through 13 (χνΗ), followed by Flow 1 Figure 14a It is shown as a preparation flow chart for the structure shown in Fig. 14. The structure is made by the steps of (4) and U for the film shown in Fig. 6. The pin is shown as a 2+2 type structure, and the internal substructure includes Center metal work: ',, two-touch layer 4, 14, the fabric manufacturing process of the structure is shown in Figure 15a to the layer 1 to add copper seed genus. Add the first _ photoresist pattern ^, 111 on the sub-layer 2) In the step (iv), the through hole pattern is formed by the ninth, " shirt. Reading or chemical method in the _ glue _3 _, shape 38 200850099 > TPPO/P2855-001 copper through hole 4. Step (v), stripping the first photoresist pattern 3, leaving the upright copper via 4. Step (vi), stacking the insulating material 5 on the copper via. Step (vii), removing the 2 sacrificial carrier Step (viii), removing the barrier metals. The structure obtained by the above steps is the same as the structure Ia shown in FIG. 6, and the flow is consistent with the method of FIG. 7, except that necessary modifications are made thereto. Before the stage v shown, the fine insulating material exposes the copper work, and the surface exposed by the removal of the resist metal layer 1 is added. The hole layer 14 indicated by gold establishes a substructure structure χ (as shown in Fig. 10(1) to 10(6): the tea is shown in Fig. 15(a), and the preparation process is as follows: the step of engraving the layer 7, the outer edge of the enamel, the function of adding light to the light (1) forms a functional pattern. Step (x), in the functional pattern, ... (6) 'peel the second photoresist layer. Step (xii), open the second layer of adhesive layer 13 'covers the gap of the copper functional layer 8, for exposure, development, internal force The second pass on the Saki 8 _. Step (xiii), in the pass / outer steel to form the second copper through hole layer 14 〇 step (xi) 剞 back to the glue layer 13, miscellaneous _ power ride 8 « two sides = Photolithographic copper seed layer 2. The cow...·14° step (xv) is etched on the via layer 14. :: Two _5 stacked to the functional layer 8 and the second copper continued preparation process = (4) lang, flat, for the first touch 1 touch, in _ (four) there are countable surface layer __ partial structure. Figure 16 shows a 2 small 2 39 200850099 structure based on the internal substructure shown in Figure 15 which is added by two rows of via layers 34 44 1 by pressing ΤΡΡ〇/Ρ2855.〇〇1 Step 'on both sides of the internal substructure as shown in Fig. 17,; 隹-π- shows the necessary energy layer to form a 3+3 structure, which is the sub-step of Figure 16 The outer metal functional layer 38 and the via layer 44 are further added to the side of the inner sub-name structure. The odd-numbered symmetric internal branch of the electro-acceptivity through-hole of the green shame line is "", 18 read through-holes (such as step 1δ (, Chuan Shang line 9 (1) to 9 (vw (V1) not)' steps Corresponding to the step & J 乍 necessary modifications. By the following way, only build on the mTh :- side, step (V11) 'add the attached metal =: sacrificial carrier 0. Step f · η to the copper cattle that are off... 1) 5 Add copper seed sound 2 on the attached metal layer 6. Step "(5), add a second photoresist layer: layer 2 step (X), add copper to work ^ open" into a functional graph. Forming the functional layer 8. Step (5), stripping the spine-first layer 7. Step (X11), adding = shadow, forming a second via hole _. Exposing the first sub-display copper, forming the first handle 111, in the second via In the figure, the line electricity = brother - copper through hole layer 14. Step (X1V), stripping step (5), Saki copper seed layer 2 and _ wide stack of insulating material 5 to the internal support structure, two =:, stack step:: layer. Based on the odd-numbered layer shown in circle 18 containing the anti-metal layer _ _ 200850099 material t line b, ten whole, exposed the outer edge of the through hole 4, 14, (such as the stage V, , ) 'Into the step to increase the external functional layer 28 and the via layer private, Figure 16 can be modified as necessary. Figure 20 is shown in Figure _ shows the inclusion of the metal layer 1, the odd layer of the internal performance of the knot System basis, ^ two shoulders _, remove the insulating material 5, flat, fiber through holes 4,, 14 read (as shown in phase V), repeat steps 1 〇, step-by-step increase external external functional layer 28'38 And the via layer _, the necessary modification of the picture is that the 5a and 5b are not 2-0-2 and 3-0-3 even layer structure, the film ia and Ib in Figure 6 and Figure 8 may be very fragile 'In some specific application areas, due to design considerations, it is necessary to minimize the structure of the sub-organization, the sound, the former, the mouth, the child and the court are in the stage of Figure 4 and <stomach> In this way, although the symmetrical structure is obtained by adding the functional layer b of the insulating film la shown in FIG. 6 and the insulating film φ, the sky, and the square nun shown in FIG. The characteristics, but because of the need to materialize, endurance and size in the use of carvings, these processes need to be revised, sacrificing absolute _ For easy fabrication and high yield. The thickness of the via 4, and the selected insulating material 5 cannot guarantee that the layer Ia or the layered structure Ib after the insulating material 5 is ground to expose the copper via 4 (4) With sufficient integrity, it is necessary to have a thicker structure on the side of the membrane (four), which is used to remove excess insulating material 5 such as copper through hole 4 or copper through hole 41 200850099 ^ TPPO/P2855-001 hole 4, before The under-polished insulating layer covers the copper via 4 or the steel via to form a reinforcing layer. Therefore, when the structure requires an even number of metal functional layers, and for electrical considerations, a low-thickness film is required and productivity is increased, the stage π enters the stage (1) (as shown in Fig. 15) to form a first-internal metal functional layer. 8 and the second via layer (4) stage iv 'adds a second metal functional layer 18 and a third via layer thereon, thereby forming a semi-symmetric inner layer containing two metal functional layers 8, 18 After the thinning and flattening of the step (4), more external metal functional layers 28, 38 and external via layers %, 44 can be constructed by the process in FIG. Then, the finalization process shown in Figure u is performed. Shown in Fig. 21 is a substantially symmetrical inner "-2-" substructure constructed on the basis of 臈Ia shown in Fig. 6. A substantially symmetrical internal "-2-" substructure can be combined with a 4-layer and a 6-layer metal work layer to form a 1-2-1 and "2-2-2" structures, respectively, which are substantially identical to Figure 5a. The "2_0-2" and "3_〇_3" structures in Fig. 5b are identical in construction, except that the internal metal functional layers 8, 18 added one at a time are different. As shown in Fig. 21a and Figs. 21b(1) to 21b(xxviii), for the fabrication flow of the structure shown in Fig. 21, steps 21(1) to 21(viii), a film la as shown in Fig. 6 is produced (in Fig. 4). Stage I and stage π), then combine this structure into a semi-symmetric internal structure in Figure 21 by stage ΠΙ (as shown in Figure 4 t). These steps 42 200850099 TPPO/P2855-001 are here (ix) To step (xvi): the first metal functional layer 8 and the first via layer 14 j are added to stack the edge material layer 5. Step ((10)): thinning and flattening the end of the first through-hole layer u. Then enter the stage P: on the basis of adding the second metal functional layer 丨8 and the third through-hole layer 24, corresponding to step 21 to step (xxvii), Saki is (four) 21 km), the whole commission is thinned and leveled (corresponding to Fig. 4 Stage v). ^Building fine: (stage 1, stage 11, ie step (1) to step (vi ii)) After obtaining the film la in Fig. 6, step r ·, 乂 (IX), adding a second photoresist layer 7, exposure and development, shape success _. In step (1), the copper function is made in the function_8. Step (5)' peels off the second photoresist layer 7. Step (xii), adding a third photonic layer "3", covering the gap of the copper functional layer 8, exposing and developing, forming a through-hole pattern on the functional layer. Step Chu—UU) The copper through-hole layer 14 is formed by electroplating steel in the pattern of the through-hole pattern. In step (xiv), the third photoresist layer 13, the dew layer 8 and the via layer 14 are stripped. Step (xv), the copper seed layer 2 is removed. Step (= Stacking the insulating material on the surface of the exposed copper functional layer 8 and the copper via layer 屛〇 step (xvii), thinning and leveling the insulating material to expose the last layer 5 of the copper via layer. III. And 'the above step (xix), deposit another layer of metal layer 6 (step (xvii deposit another layer of the layer 2, step (xx), add the fourth layer of glue ^ after the exposure) Developing, forming a second functional pattern. Step (xxi), making a second copper functional layer 18 in the process of intrusion. Step (xxi i ), stripping the fourth photolithography waist ^ ^ 43 200850099 TPPO / P2855-001 Step (5) ii And adding a fifth photoresist layer 23 covering the gap in the second functional layer i8, exposing and developing, forming a third via pattern on the second copper functional layer 18. Step Uxiv) 'in the third via hole The copper through hole sound is formed in the pattern of the pattern _ line. Step (xxv): peeling off the fifth photoresist layer 23 to expose the second copper functional layer π and the via layer 24. Step (xxvi) 'Thin the through hole Adhesion metal layer 6 and copper seed layer 2 between layers %. Step (xxvii), at the exposed second copper functional layer The surface of the via layer 24 is stacked with an insulating material layer 5, which is a stage. The thicker substructure having two Wei layers is thinned and leveled in the step scarf: generally, grinding can be used: by deposition Assembly of the outer layer transition stage. 芩 图 Figure 22 ' can also be assembled on the basis of the line money film shown in Figure 8: the semi-symmetric internal substructure of the structure shown in Figure 21. The production of the internal substructure The flow is the same as that of Fig. 21 & the only starting point is the substructure in Fig. 8 rather than the substructure in Fig. 6. Fig. 22b (1) to Fig. 22b (xxviii) are generated corresponding to the steps in Fig. 22a. Intermediate structure. Corresponding to the stage! 'Figure 22b (1) to Figure (7) shows the fabrication of the film. Corresponding to the stage „, Figure 22b (vi) shows the sacrifice of the body layer, resulting in Figure _ vertical Membrane lb. In Fig. 22b (vii) touch 22b (xvi) the single layer substructure shown in Fig. 18. These steps correspond to stage III in the entire flow shown in Fig. 4. In stage IV, the single layer structure The assembly process continues: the bifunctional layer structure shown in Fig. 22 is formed, that is, the step (χνϋ) to (like hi) As shown, the second functional layer 8 and the second via layer i4 are added to the freestanding film ib to obtain 44 200850099 f , . 0 TPPO/P2855-001 Jiandi two work: and the third through hole layer 24. In V, step (xviil), the bifunctional layer is thinned, and the flattened + middle ' can also be added in two layers to form (4) and the details of the (4), 2-structured lion shown in Fig. 24 Referring to Fig. 4 (4) to Fig. 21, the graph and the semi-symmetric structure shown in Fig. 24 are constructed on the basis of the non-corporate structure of Fig. 21. ® 23 and Figure 24 are cross-sectional schematic views of the structure and Figure (4)
的ΓΙ結構以及3冬3結構相似,其僅僅从做了必要的改變。 仁疋其貝貞上並不疋真正對稱的,因爲其子結構在如上所描述的 «過程中是—種非對稱形式的。然而,由於外部功能層是同時 版積的,因此具有相近的厚度和工藝條件,由此形成的基底材料 不易麵曲。 -相似地,在㈣所和部子結構基礎上構建如圖&和圖% 所不的相應各種半對稱結構,爲相似於圖23、圖24所示結構的半 對稱1-2-卜2-2-2支撐結構,但是其在第―階段包含有線路電鑛 阻擋金屬層1,’雜擋金顧保留在最後的結構中,通過對比圖 12和圖14所示結構,可以明顯看出這兩種製作流程的差異。 如上所述’不同的多層基底包含可選傳導層8、18、28、洲、 銅焊盤Τ8等,這些料層具有高料性,用來作爲導電通路,通 過繞緣材料5分隔。可以預料這些傳導層包含電阻、層内電容、 電感等。一般說來,選擇高阻材料作爲絕緣材料5,其應該具有人 適的厚度和介電常數以匹配基底設計者所需要的電容和電感值。 45 200850099 TPPO/P2855-001 因此,本領域内的技術人員能夠推測到本發日月並 限於這裏所拉 纟,她嫩貞當可根據本 X月作出各種減顧變和變形,但物_改變和變形都應 Μ於本务明所附的權利要求的保護範圍。 … 在權利要求中,辭彙“包括,’及其變形“包含,,“包含有,, 和相似的贿絲含摘_元件或者方法,蚁通常說來 不排除還有其他元件以及方法的情況。 46 200850099 r _ , TPPO/P2855-001 【圖式之簡單說明】 爲了更好地理解本發明,說明如何將其實現,下面將採 施例的方式對附圖進行說明。 、 —在對_進行詳細說_過財於本發明的較佳 貝:例的,並且,通過一種被認爲是最實用而易於理解的方 法提供了本發明_理和概級_。在這—點上,沒有提 本么明的基本理解所必需之外的更爲具體的結構描述。結合圖 及附圖說明,本領域技術人員能夠理解和實現本發明的幾獅式。 —"要注意的是,各層和堆疊的橫截面只是示意圖並沒有按昭 =八於夕種終端產品,並沒有對每層的傳導特性進行具體 描述。 j 在附圖中: 圖1爲現紐術中打線IC BGA封裝結構的橫截面示意圖; 圖2爲現有技術中倒襄BGA封裳結構的橫截面示音圖〜·, 面示=峨财麵繼讀输她構的橫截 圖4爲製作本發明切結構的包括 步驟(虛線)的製作工藝宏階段的基本流程圖;線)和可選 圖5a爲對應于本發明的第一膏 2—0-2對她芯支撐結構的橫截面 47 200850099 TPPO/P2855-001 不意圖,· 圖5b爲對應于本發明的第二〜 的通孔每一侧的功能層的“,,、^例具有二個分佈於絕緣膜中 示意圖; ~ '3”對稱無芯支撐結構的橫截面 圖6爲作爲各種支撐結構實施例的新型 式通孔橫截面示意圖; 土 4々、、'巴、、彖與中獨立 圖7爲製作圖6中所示的猶 wn 切的製作步職程圖; 圖7 (i)爲由圖7所不中制 71丁中間製作步驟得到 面示意圖; j妁甲間、、、。構的橫截 圖7(ii)爲由圖7所示中_ 面示意圖; 為传到的中間結構的橫截 圖7(ili)爲由圖7所示中間製作步 截面示意圖; 驟 得到的中間結構的橫 面:__所,製作步驟得到的中間結構的橫截 圖7 (V)爲由圖7所示中間製作步驟; 驟得到的中間結構的橫截 面示意圖; 圖7(vi)爲由圖7所示中間製作步 面示意圖; 〖得到的巾間結構的賊 圖 截面示意圖 糊中間結 構的橫 48 200850099 圓7(Wii)爲由圖7所示中間 截面不*意圖, TPPO/P2855-001 製作步驟得到的中間結構的橫 圖8爲和圖6所示的獨立式 臈的變型的橫截面示意圖; :r :::::::::橫 面示意圖,· 截 驟製作的中間結構的横截 圖9Gi)爲按圖9所示中間製作步 面示意圖; 製作的中間結 截面示意圖; 圖9(lv)爲按圖9所示中間製作步 面不意圖; 面示=(,)爲按圖9所示中步驟製作的中 圖9(v〇爲按圖9所示中間製作步 面示意圖; 構的橫 驟製作的中間結構的橫截 間結構的橫截 驟製作的中間結構的橫截 通孔=構域他_子結構通财其兩侧添加 孔層和功能層建成基本對稱的結構駐藝流程圖; 圖i〇(i)爲採用如圖10所示步驟製作的中間結構的示意圖; 圖1 〇( i i)爲採用如圖1 〇所示步驟製作的中間結構的示意圖; 圖10 (ill)爲採用如圖1G所示步驟製作的中間結構的示意 49 200850099 TPPO/P2855-001 圖; 圖10(iv)爲採用如圖10所示步驟製作的中間結構的示意圖; 圖l〇(V)爲採用如圖10所示步驟製作的中間結構的示意圖; 圖10(vi)爲採用如圖10所示步驟製作的中間結構的示意圖; 圖10 (vii)爲採用如圖10所示步驟製作的中間結構的示意 圖, 圖10 (viii)爲採用如圖10所示步驟製作的中間結構的示意 圖, 圖10(ix)爲採用如圖10所示步驟製作的中間結構的示意圖; 圖10(x)爲採用如圖10所示步驟製作的中間結構的示意圖; 圖10(xi)爲採用如圖10所示步驟製作的中間結構的示意圖; 圖11爲終結圖10 (xi)所示結構的製備流程圖; 圖11 (i)爲採用圖11所示步驟製作的中間結構的示意圖; 圖11 (ii)爲採用圖11所示步驟製作的中間結構的示意圖; 圖11 (iii)爲採用圖11所示步驟製作的中間結構的示意圖; 圖11 (iv)爲採用圖11所示步驟製作的中間結構的示意圖; 圖11 (v)爲採用圖11所示步驟製作的中間結構的示意圖; 圖11 (vi)爲採用圖11所示步驟製作的中間結構的示意圖; 圖11 (vii)爲採用圖11所示步驟製作的中間結構的示意圖; 圖11(viii)爲採用圖11所示步驟製作的中間結構的示意圖; 圖11 (ix)爲採用圖11所示步驟製作的中間結構的示意圖; 50 200850099 TPPO/P2855-001 圖11 (X)爲採用圖11所示步驟製作的中間結構的示意圖; 圖12爲内部具有一個通過將圖10所示步驟運用到圖8中總 所示的變形的膜所形成的阻擋金屬層的“2-0-2”對稱無芯支撐 結構的橫截面示意圖; 圖13爲圖12所示“2-0-2”結構的製備流程圖; 圖13 (i)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13 (ii)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13(iii)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13 (iv)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13 (v)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13 (vi)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13(vii)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13(viii)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13 (ix)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13 (X)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13 (xi)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13(xii)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13(xiii)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13(xiv)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13 (xv)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13(xvi)爲圖13所示相應步驟製作的中間結構的示意圖; 51 200850099 TPPO/P2855-001 圖13(xvii)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13 (xviU)爲圖13所示相應步驟製作的中間結構的示意 圖, 圖13(xix)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13 (XX)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13(xxi)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13(xxii)爲圖13所示相應步驟製作的中間結構的示意圖; 圖13 (xxiii)爲圖13所示相應步驟製作的中間結構的示音、 圖; ^ 圖13(xxiv)爲圖13所示相應步驟製作的中間結構的示意圖· 圖13(χχν)爲圖13所示相應步驟製作的中間結構的示意圖· 圖UUxvi)爲圖13所示相應步驟製作的中間結構的示意圖· 圖丨3 (xxvii)爲圖13所示相應步驟製作的中間結構的示音 圖; 〜 1. . ^ 圖14爲内部具有一個通過將圖所示步驟運用於圖8 變形的臈所形成的阻擋金屬層“3—G—3”對稱無芯切結構: 截面示意圖; n 圖14a爲圖14所示結構的製備流程圖; 圖15爲建立於圖6所示絕緣膜中通孔上的具有奇數屑 撐子結構示意圖; 3 #支 圖〗如爲將圖6所示膜ia轉變成圖15所示奇數内部層結構 52 200850099 TPPO/P2855-001 的製備流程圖; 圖15 (〇爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15(ii)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15(iii)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15(iv)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15 (v)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15(vi)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15(vii)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15 (viii)爲圖15a所示相應步驟製作的中間結構的示意 圖; 圖15(ix)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15 (X)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15(xi)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15(xii)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15 (xiii)爲圖15a所示相應步驟製作的中間結構的示意 圖; 圖15(xiv)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15(xv)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15(xvi)爲圖15a所示相應步驟製作的中間結構的示意圖; 圖15 (xvii)爲圖15a所示相應步驟製作的中間結構的示意 圖, 53 200850099 TPPO/P2855-001 圖16爲在圖15所示内部子結構上構建的2-1-2結構的示意 圖; 圖17爲在圖15所示内部子結構上構建的3-1-3結構的示意 圖; 圖18爲建立於圖8所示絕緣膜中通孔上的變形奇數層對稱内 部支撐子結構示意圖; 圖18a爲將圖6所示膜lb轉變成圖18所示奇數内部層子結 構的製備流程圖; 圖18 (i)爲圖18a所示相應步驟製作的中間結構的示意圖; 圖18(ii)爲圖18a所示相應步驟製作的中間結構的示意圖; 圖18(iii)爲圖18a所示相應步驟製作的中間結構的示意圖; 圖18(iv)爲圖18a所示相應步驟製作的中間結構的示意圖; 圖18 (v)爲圖18a所示相應步驟製作的中間結構的示意圖; 圖18(vi)爲圖18a所示相應步驟製作的中間結構的示意圖; 圖18(vii)爲圖18a所示相應步驟製作的中間結構的示意圖; 圖18 (viii)爲圖18a所示相應步驟製作的中間結構的示意 圖, 圖18(ix)爲圖18a所示相應步驟製作的中間結構的示意圖; 圖18 (X)爲圖18a所示相應步驟製作的中間結構的示意圖; 圖18(xi)爲圖18a所示相應步驟製作的中間結構的示意圖; 圖18(xii)爲圖18a所示相應步驟製作的中間結構的示意圖; 54 200850099The ΓΙ structure and the 3 winter 3 structure are similar, and they only make the necessary changes. The benevolence is not really symmetrical, because its substructure is in the process of «the process is an asymmetrical form. However, since the outer functional layers are simultaneously laminated, they have similar thicknesses and process conditions, and the resulting base material is less susceptible to buckling. - Similarly, on the basis of the (4) and the substructure, the corresponding semi-symmetric structures of the figure & and the figure % are constructed, which are semi-symmetric 1-2-b 2 similar to the structure shown in Fig. 23 and Fig. 24. -2-2 support structure, but it contains the line electric ore barrier metal layer 1 in the first stage, 'the miscellaneous retaining metal remains in the last structure, by comparing the structure shown in Fig. 12 and Fig. 14, it is obvious The difference between the two production processes. As noted above, the 'different multilayer substrates comprise optional conductive layers 8, 18, 28, continents, copper pad 8 and the like which are highly versatile and serve as conductive paths separated by a peripheral material 5. It is anticipated that these conductive layers include resistors, in-layer capacitors, inductors, and the like. In general, a high resistance material is selected as the insulating material 5, which should have a suitable thickness and dielectric constant to match the capacitance and inductance values required by the substrate designer. 45 200850099 TPPO/P2855-001 Therefore, those skilled in the art can speculate that the date and time of this issue are limited to the ones here, and that she can make various reductions and deformations according to this X month, but the matter changes. And modifications are intended to be covered by the scope of the appended claims. ... in the claims, the vocabulary "includes," and its variants "includes," "includes," and similar bribes are extracted from components or methods, and ants generally do not exclude other components and methods. 46 200850099 r _ , TPPO/P2855-001 [Simple Description of the Drawings] In order to better understand the present invention, how to implement it will be explained. The following will describe the drawings in the manner of the examples. In detail, the present invention is provided by a method which is considered to be the most practical and easy to understand. In this point, there is no A more specific structural description that is necessary for a basic understanding of the present invention. Those skilled in the art can understand and implement the several lion styles of the present invention in conjunction with the drawings and the accompanying drawings. And the cross-section of the stack is only a schematic diagram and does not describe the end product of the show, and does not specifically describe the conduction characteristics of each layer. j In the drawing: Figure 1 is the horizontal of the BGA package structure of the wire-bonding IC in the current Cross-sectional schematic 2 is a cross-sectional view of a prior art inverted BGA sealing structure. FIG. 2 is a cross-sectional view of the 峨 面 继 继 继 继 继 继 4 4 4 4 4 4 4 4 制作 制作 制作 制作The basic flow chart of the manufacturing process macro stage; line) and optional Fig. 5a is the cross section of the first paste 2-0-2 corresponding to the present invention for her core support structure. 200850099 TPPO/P2855-001 not intended, 5b is a schematic view of a functional layer corresponding to each side of the second through hole of the present invention having two distributions in the insulating film; a cross section of the '3' symmetric coreless support structure; A cross-sectional view of a novel type of through-hole as an embodiment of various supporting structures; soil 4々, '巴, 彖, and medium independent FIG. 7 is a production step diagram for making a heave hun shown in FIG. 6; 7 (i) is a schematic view of the intermediate production step prepared by the method of Fig. 7; the cross section of Fig. 7(ii) is a schematic diagram of the middle surface shown in Fig. 7; The cross-sectional view 7 (ili) of the intermediate structure is a schematic cross-sectional view of the intermediate step shown in Fig. 7; The transverse plane: __, the cross-sectional view of the intermediate structure obtained in the fabrication step 7 (V) is a cross-sectional schematic view of the intermediate structure obtained by the intermediate fabrication step shown in Fig. 7; Fig. 7 (vi) is from Fig. 7 Schematic diagram of the intermediate production step shown in the figure; 〖The cross section of the rib figure of the obtained towel structure is shown in the middle of the cross-section 48 200850099 Circle 7 (Wii) is the middle section shown in Figure 7 not * Intention, TPPO/P2855-001 Manufacturing steps The cross-sectional view of the obtained intermediate structure is a cross-sectional view of the variant of the free-standing crucible shown in Fig. 6; : r ::::::::: cross-sectional schematic view, · cross-section of the intermediate structure produced by the cut-off 9Gi) is a schematic diagram of the step of making the middle according to the drawing shown in Fig. 9; a schematic diagram of the cross section of the middle joint produced; Fig. 9 (lv) is not intended to make the step according to the middle shown in Fig. 9; the face = (,) is as shown in Fig. 9. Figure 9 (v〇 is a schematic diagram of the intermediate fabrication step shown in Figure 9; cross-sectional through hole of the intermediate structure made by the cross-sectional structure of the intermediate structure of the transversely fabricated structure = The domain structure of his _ substructure is added to both sides of the hole layer and the functional layer to form a basic symmetrical structure Art flow diagram; Figure i (i) is a schematic diagram of the intermediate structure fabricated using the steps shown in Figure 10; Figure 1 〇 (ii) is a schematic diagram of the intermediate structure fabricated using the steps shown in Figure 1; Figure 10 ( Ill) is a schematic diagram of the intermediate structure made using the steps shown in Fig. 1G. 49 200850099 TPPO/P2855-001; Fig. 10(iv) is a schematic view of the intermediate structure produced by the steps shown in Fig. 10; Fig. 10(vi) is a schematic view showing an intermediate structure produced by the steps shown in Fig. 10; Fig. 10 (vii) is a step of using the steps shown in Fig. 10. Schematic diagram of the intermediate structure, Fig. 10 (viii) is a schematic view of the intermediate structure fabricated by the steps shown in Fig. 10, and Fig. 10 (ix) is a schematic view of the intermediate structure fabricated by the procedure shown in Fig. 10; Fig. 10 (x) Fig. 10(xi) is a schematic view showing an intermediate structure fabricated by the steps shown in Fig. 10; Fig. 11 is a view showing the preparation of the structure shown in Fig. 10 (xi) Flowchart; Figure 11 (i) is the intermediate knot made using the steps shown in Figure 11. Figure 11 (ii) is a schematic view of the intermediate structure fabricated using the steps shown in Figure 11; Figure 11 (iii) is a schematic view of the intermediate structure fabricated using the steps shown in Figure 11; Figure 11 (iv) is the use of Figure 11 Schematic diagram of the intermediate structure produced by the steps shown; Figure 11 (v) is a schematic view of the intermediate structure fabricated using the steps shown in Figure 11; Figure 11 (vi) is a schematic view of the intermediate structure fabricated using the steps shown in Figure 11; Figure 11 (vii) is a schematic view of the intermediate structure produced by the procedure shown in Fig. 11; Fig. 11 (viii) is a schematic view of the intermediate structure fabricated by the procedure shown in Fig. 11; Fig. 11 (ix) is a process produced by the procedure shown in Fig. Schematic diagram of the intermediate structure; 50 200850099 TPPO/P2855-001 Figure 11 (X) is a schematic diagram of the intermediate structure made by the steps shown in Figure 11; Figure 12 is a diagram of the internal operation by applying the steps shown in Figure 10 to Figure 8 A cross-sectional view of a "2-0-2" symmetric coreless support structure of a barrier metal layer formed by the illustrated deformed film; FIG. 13 is a flow chart of the preparation of the "2-0-2" structure shown in FIG. Figure 13 (i) shows the intermediate knot made in the corresponding step shown in Figure 13. Figure 13 (ii) is a schematic view of the intermediate structure produced by the corresponding steps shown in Figure 13; Figure 13 (iii) is a schematic view of the intermediate structure produced by the corresponding steps shown in Figure 13; Figure 13 (iv) is Figure 13 A schematic view of the intermediate structure produced by the corresponding steps; Fig. 13 (v) is a schematic view of the intermediate structure produced by the corresponding steps shown in Fig. 13; Fig. 13 (vi) is a schematic view of the intermediate structure produced by the corresponding steps shown in Fig. 13; (vii) is a schematic view of the intermediate structure made for the corresponding steps shown in Fig. 13; Fig. 13 (viii) is a schematic view of the intermediate structure produced by the corresponding steps shown in Fig. 13; Fig. 13 (ix) is a corresponding step of the process shown in Fig. 13. Figure 13 (X) is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 13; Figure 13 (xi) is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 13; Figure 13 (xii) is a diagram 13 is a schematic view of the intermediate structure produced by the corresponding steps; FIG. 13 (xiii) is a schematic view of the intermediate structure produced by the corresponding steps shown in FIG. 13; FIG. 13 (xiv) is a schematic view of the intermediate structure produced by the corresponding steps shown in FIG. Figure 13 (xv) is the corresponding step shown in Figure 13. Schematic diagram of the intermediate structure fabricated in FIG. 13; FIG. 13 (xvi) is a schematic diagram of the intermediate structure produced by the corresponding steps shown in FIG. 13; 51 200850099 TPPO/P2855-001 FIG. 13 (xvii) is an intermediate structure made by the corresponding steps shown in FIG. Figure 13 (xviU) is a schematic diagram of the intermediate structure made by the corresponding steps shown in Figure 13, Figure 13 (xix) is a schematic diagram of the intermediate structure made by the corresponding steps shown in Figure 13; Figure 13 (XX) is Figure 13 A schematic view of the intermediate structure produced by the corresponding steps; Fig. 13 (xxi) is a schematic view of the intermediate structure produced by the corresponding steps shown in Fig. 13; Fig. 13 (xxii) is a schematic view of the intermediate structure produced by the corresponding steps shown in Fig. 13; (xxiii) a sound and diagram of the intermediate structure produced for the corresponding steps shown in Fig. 13; ^ Fig. 13 (xxiv) is a schematic diagram of the intermediate structure produced by the corresponding steps shown in Fig. 13. Fig. 13 (χχν) is shown in Fig. 13. Schematic diagram of the intermediate structure produced by the corresponding steps (Fig. UUxvi) is a schematic diagram of the intermediate structure produced by the corresponding steps shown in Fig. 13. Fig. 3 (xxvii) is a sound diagram of the intermediate structure produced by the corresponding steps shown in Fig. 13; . . . Figure 14 shows the inside with one The "3-G-3" symmetric coreless structure of the barrier metal layer formed by applying the steps shown in the figure to the deformed crucible of Fig. 8: a schematic sectional view; n Fig. 14a is a flow chart for preparing the structure shown in Fig. 14; 15 is a schematic diagram of an odd-numbered chip structure formed on a through hole in the insulating film shown in FIG. 6; 3 #图图 is to convert the film ia shown in FIG. 6 into an odd inner layer structure as shown in FIG. 52 200850099 TPPO Flow chart of preparation of /P2855-001; Fig. 15 (Fig. 15 is a schematic view showing the intermediate structure produced by the corresponding steps shown in Fig. 15a; Fig. 15(ii) is a schematic view showing the intermediate structure produced by the corresponding steps shown in Fig. 15a; Fig. 15 (iii) Fig. 15(iv) is a schematic view of the intermediate structure made by the corresponding step shown in Fig. 15a; Fig. 15(v) is the intermediate structure made by the corresponding step shown in Fig. 15a. Figure 15 (vi) is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 15a; Figure 15 (vii) is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 15a; Figure 15 (viii) is Figure 15a Schematic diagram showing the intermediate structure produced by the corresponding steps; 15(ix) is a schematic view of the intermediate structure produced by the corresponding steps shown in Fig. 15a; Fig. 15 (X) is a schematic view of the intermediate structure produced by the corresponding steps shown in Fig. 15a; Fig. 15 (xi) is the corresponding step shown in Fig. 15a Schematic diagram of the intermediate structure; Fig. 15 (xii) is a schematic view of the intermediate structure produced by the corresponding steps shown in Fig. 15a; Fig. 15 (xiii) is a schematic view of the intermediate structure produced by the corresponding steps shown in Fig. 15a; Fig. 15 (xiv) is Figure 15a is a schematic view of the intermediate structure produced by the corresponding steps; Figure 15 (xv) is a schematic view of the intermediate structure produced by the corresponding steps shown in Figure 15a; Figure 15 (xvi) is a schematic view of the intermediate structure produced by the corresponding steps shown in Figure 15a Figure 15 (xvii) is a schematic diagram of the intermediate structure made by the corresponding steps shown in Figure 15a, 53 200850099 TPPO/P2855-001 Figure 16 is a schematic diagram of the 2-1-2 structure constructed on the internal substructure shown in Figure 15; Figure 17 is a schematic view showing the structure of the 3-1-3 structure constructed on the internal sub-structure shown in Figure 15; Figure 18 is a schematic view showing the structure of the odd-numbered layer-symmetric internal support sub-structure formed on the through-hole in the insulating film shown in Figure 8; 18a is to convert the film lb shown in FIG. 6 into FIG. FIG. 18(i) is a schematic view of the intermediate structure produced by the corresponding steps shown in FIG. 18a; FIG. 18(ii) is a schematic view of the intermediate structure produced by the corresponding steps shown in FIG. 18a; (iii) Schematic diagram of the intermediate structure made for the corresponding steps shown in Fig. 18a; Fig. 18(iv) is a schematic view of the intermediate structure produced by the corresponding steps shown in Fig. 18a; Fig. 18(v) is made for the corresponding steps shown in Fig. 18a Figure 18(vi) is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 18a; Figure 18(vii) is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 18a; Figure 18 (viii) is a diagram 18a is a schematic view of the intermediate structure produced by the corresponding steps shown in FIG. 18(b) is a schematic view of the intermediate structure produced by the corresponding steps shown in FIG. 18a; FIG. 18(X) is a schematic view of the intermediate structure fabricated by the corresponding steps shown in FIG. 18a; Figure 18 (xi) is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 18a; Figure 18 (xii) is a schematic view of the intermediate structure produced by the corresponding steps shown in Figure 18a; 54 200850099
圖 18 (xiii) ^ TPPO/P2855-001 爲圖18a所示相應步驟製作的中間結構的示意 補恤所示相應步驟製作的中間結構的示意圖; 舄圖版所示相應步驟製作的中間結構的示意圖; 圖18(xV1)爲圖18a所示相應步驟製作的中間結構的示意圖; 圖18 (χνι〇爲圖18a所示相應步驟製作的中間結構的示意Figure 18 (xiii) ^ TPPO/P2855-001 Schematic diagram of the intermediate structure made by the corresponding steps shown in the schematic diagram of the intermediate structure made in the corresponding step shown in Fig. 18a; schematic diagram of the intermediate structure produced by the corresponding step shown in the figure Figure 18 (xV1) is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 18a; Figure 18 (χνι〇 is an illustration of the intermediate structure made by the corresponding steps shown in Figure 18a)
圖19爲建立於圖18所示内部子結構的2+2結構示意圖; ㈣鱗轉圖18所軸部子結_ 3+3結構示意圖; 圖21爲具有建立於圖6所示絕緣膜中的通孔的每-侧的兩個 功能:的半對_部結構“_2_”的示意圖; 圖21a爲將圖6所示膜製作成圖21所示半對稱内部結構的製Figure 19 is a schematic view of the 2+2 structure of the internal substructure shown in Figure 18; (4) Schematic diagram of the shaft sub-junction _3+3 of the scale diagram of Figure 18; Figure 21 is a diagram of the insulating film formed in Figure 6 Two functions of each side of the through hole: a schematic view of the semi-pair structure "_2_"; Fig. 21a is a system for forming the film shown in Fig. 6 into the semi-symmetric internal structure shown in Fig. 21.
備流程圖; ^ I 圖21b(i)爲圖21a所示相應步驟製作的中間結構的示意圖; ° b( i i)爲圖21a所示相應步驟製作的中間結構的示意圖; 圖21b (iii)爲圖21a所示相應步驟製作的中間結構的示意 圖21b(iv)爲圖21a所示相應步驟製作的中間結構的示意圖; 圖21b(v)爲圖21a所示相應步驟製作的中間結構的示意圖; 圖21b(vi)爲圖2ia所示相應步驟製作的中間結構的示意圖; 圖21b (vii)爲圖2仏所示相應步驟製作的中間結構的示意 55 200850099 TPPO/P2855-001 圖, 圖21b (viii )爲圖21a所示相應步驟製作的中間結構的示意 圖, 圖21b(ix)爲圖21a所示相應步驟製作的中間結構的示意圖; 圖21b(x)爲圖21a所示相應步驟製作的中間結構的示意圖; 圖21b(xi)爲圖21a所示相應步驟製作的中間結構的示意圖; 圖21b (xii)爲圖21a所示相應步驟製作的中間結構的示意 圖; 圖21b (xiii)爲圖21a所示相應步驟製作的中間結構的示意 圖, 圖21b (xiv)爲圖21a所示相應步驟製作的中間結構的示意 圖; 圖21b(xv)爲圖21a所示相應步驟製作的中間結構的示意圖; 圖21b (xvi)爲圖21a所示相應步驊製作的中間結構的示意 圖; 圖21b (xvii)爲圖21a所示相應步驟製作的中間結構的示意 圖; 圖21b (xviii)爲圖21a所示相應步驟製作的中間結構的示 意圖; 圖21b (xix)爲圖21a所示相應步驟製作的中間結構的示意 圖; 56 TPPO/P2855-001 200850099 圖21b(χχ)爲圖21a所示相應步驟製作的中間結構的示意圖; 圖21b (xxi)爲圖21a所示相應步驟製作的中間結構的示意 圖; 圖21b(xxii)爲圖21a所示相應步驟製作的中間結構的示意 圖, 圖21b (xxiii)爲圖21a所示相應步驟製作的中間結構的示 意圖, 圖21b(xxiv)爲圖21a所示相應步驟製作的中間結構的示意 圖; 圖21b (xxv)爲圖21a所示相應步驟製作的中間結構的示意 圖21b(xxvi)爲圖21a所示相應步驟製作的中間結構的示意 圖, 圖21b (xxvii)爲圖21a所示相應步驟製作的中間結構的示 意圖, 圖 意圖, 21b (xxviii)爲圖21a所示相應步驟製作的中間結構的示 圖22爲相應於圖21所示半對稱内部結構“—2—,, 的受形而由 圖8所示線路電鍍膜構建而成的半對稱内部結構示咅圖. 製 圖22a爲將圖8所示膜製作成圖22所示半對稱内A么 備流程圖, 結構的 57 200850099 TPPO/P2855-001 圖22b (i)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b (ii)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b(iii)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b (iv)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b (v)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b (vi)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b(vii)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b(viii)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b (ix)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b (X)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b (xi)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b(xii)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b(xiii)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b(xiv)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b (xv)爲採用圖22a相應步驟製作的中間結構示音圖; 圖22b(xvi)爲採用圖22a相應步驟製作的中間結構示竟圖; 圖22b(xvii)爲採用圖22a相應步驟製作的中間結構示音圖; 圖22b (xviii)爲採用圖22a相應步驟製作的中間結構示音 圖22b(xix)爲採用圖22a相應步驟製作的中間結構示音圖· 圖22b(xx)爲採用圖22a相應步驟製作的中間結構示音圖· 58 200850099 TPPO/P2855-001 圖22b(xxi)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b(xxii)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b (xxiii)爲採用圖22a相應步驟製作的中間結構示意 圖, 圖22b(xxiv)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b(xxv)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b(xxvi)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b (xxvii)爲採用圖22a相應步驟製作的中間結構示音 圖, 圖22b(xxviii)爲採用圖22a相應步驟製作的中間結構示意 圖, 圖22b(xxix)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b(xxx)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b(xxxi)爲採用圖22a相應步驟製作的中間結構示意圖; 圖22b (xxxii)爲採用圖22a相應步驟製作的中間結構示音 圖, 圖22b (xxxiii)爲採用圖22a相應步驟製作的中間結構示音 圖, 圖22b (xxxiv)爲採用圖22a相應步驟製作的中間結構示咅、 圖; 圖22b(xxxv)爲採用圖22a相應步驟製作的中間結構示意圖·, 59 200850099 TPPO/P2855-001 圖22b (xxxvi)爲採用圖22a相應步驟製作的中間結構示意 圖; 圖22b(xxxvii)爲採用圖22a相應步驟製作的中間結構示意 圖; 圖22b (xxxviii)爲採用圖22a相應步驟製作的中間結構示 意圖;FIG. 21b(i) is a schematic diagram of the intermediate structure produced by the corresponding steps shown in FIG. 21a; ° b(ii) is a schematic diagram of the intermediate structure produced by the corresponding steps shown in FIG. 21a; FIG. 21b (iii) is Figure 21b is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 21a, and Figure 2b(v) is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 21a; 21b(vi) is a schematic diagram of the intermediate structure made by the corresponding steps shown in FIG. 2ia; FIG. 21b (vii) is a schematic diagram of the intermediate structure made by the corresponding steps shown in FIG. 2A. 200850099 TPPO/P2855-001 diagram, FIG. 21b (viii) Fig. 21b(ix) is a schematic view of the intermediate structure made by the corresponding step shown in Fig. 21a; Fig. 21b(x) is the intermediate structure made by the corresponding step shown in Fig. 21a. Figure 21b (xi) is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 21a; Figure 21b (xii) is a schematic view of the intermediate structure made by the corresponding steps shown in Figure 21a; Figure 21b (xiii) is Figure 21a The intermediate knot made by the corresponding step Figure 21b (xiv) is a schematic diagram of the intermediate structure made by the corresponding steps shown in Figure 21a; Figure 21b (xv) is a schematic diagram of the intermediate structure made by the corresponding steps shown in Figure 21a; Figure 21b (xvi) is Figure 21a A schematic diagram showing the intermediate structure produced by the corresponding step; FIG. 21b (xvii) is a schematic view of the intermediate structure produced by the corresponding step shown in FIG. 21a; FIG. 21b (xviii) is a schematic view of the intermediate structure produced by the corresponding step shown in FIG. 21a; 21b (xix) is a schematic diagram of the intermediate structure produced by the corresponding steps shown in Fig. 21a; 56 TPPO/P2855-001 200850099 Fig. 21b (χχ) is a schematic diagram of the intermediate structure made by the corresponding steps shown in Fig. 21a; Fig. 21b (xxi) is Figure 21b is a schematic view of the intermediate structure produced by the corresponding steps; Figure 21b (xxii) is a schematic view of the intermediate structure produced by the corresponding steps shown in Figure 21a, and Figure 21b (xxiii) is a schematic view of the intermediate structure produced by the corresponding steps shown in Figure 21a. Figure 21b (xxiv) is a schematic diagram of the intermediate structure made by the corresponding steps shown in Figure 21a; Figure 21b (xxv) is a schematic diagram 21b (xxvi) of the intermediate structure made for the corresponding step shown in Figure 21a, corresponding to Figure 21a Schematic diagram of the intermediate structure of the fabrication, FIG. 21b (xxvii) is a schematic diagram of the intermediate structure produced by the corresponding steps shown in FIG. 21a, and FIG. 22 is intended to show that the intermediate structure of 21b (xxviii) is the corresponding step shown in FIG. 21a. Corresponding to the semi-symmetric internal structure of the semi-symmetric internal structure "-2-," shown in Fig. 21, which is constructed by the circuit plating film shown in Fig. 8. The drawing 22a is the film shown in Fig. 8. Figure 25b shows the semi-symmetric internal A flow chart, structure 57 200850099 TPPO/P2855-001 Figure 22b (i) is the schematic diagram of the intermediate structure made by the corresponding steps of Figure 22a; Figure 22b (ii) is the corresponding Figure 22a Figure 22b (iii) is a schematic diagram of the intermediate structure made by the corresponding steps of Figure 22a; Figure 22b (iv) is a schematic diagram of the intermediate structure made by the corresponding steps of Figure 22a; Figure 22b (v) is the use of Figure 22a Figure 22b (vi) is a schematic diagram of the intermediate structure made by the corresponding steps of Figure 22a; Figure 22b (vii) is a schematic diagram of the intermediate structure made by the corresponding steps of Figure 22a; Figure 22b (viii) is adopted 22a is a schematic diagram of the intermediate structure produced by the corresponding steps; Fig. 22b (ix) is a schematic diagram of the intermediate structure fabricated by the corresponding steps of Fig. 22a; Fig. 22b (X) is a schematic diagram of the intermediate structure fabricated by the corresponding steps of Fig. 22a; Fig. 22b (xi) is adopted Figure 22b is a schematic diagram of the intermediate structure produced by the corresponding steps; Figure 22b (xii) is a schematic diagram of the intermediate structure fabricated by the corresponding steps of Figure 22a; Figure 22b (xiii) is a schematic diagram of the intermediate structure fabricated by the corresponding steps of Figure 22a; Figure 22b (xiv) is A schematic diagram of the intermediate structure produced by the corresponding steps of Fig. 22a; Fig. 22b (xv) is an intermediate structure sound map prepared by the corresponding steps of Fig. 22a; Fig. 22b (xvi) is an intermediate structure showing the corresponding steps of Fig. 22a; 22b(xvii) is an intermediate structure sound map made by the corresponding steps of Fig. 22a; Fig. 22b (xviii) is an intermediate structure sound map 22b (xix) made by the corresponding steps of Fig. 22a for the intermediate structure produced by the corresponding steps of Fig. 22a Fig. 22b(xx) is an intermediate structure diagram prepared by the corresponding steps of Fig. 22a. 58 200850099 TPPO/P2855-001 Fig. 22b (xxi) is an intermediate structure shown by the corresponding steps of Fig. 22a Figure 22b (xxii) is a schematic diagram of the intermediate structure made by the corresponding steps of Figure 22a; Figure 22b (xxiii) is a schematic diagram of the intermediate structure made by the corresponding steps of Figure 22a, and Figure 22b (xxiv) is the middle made by the corresponding steps of Figure 22a. Figure 22b (xxv) is a schematic diagram of the intermediate structure made by the corresponding steps of Figure 22a; Figure 22b (xxvi) is a schematic diagram of the intermediate structure made by the corresponding steps of Figure 22a; Figure 22b (xxvii) is made by the corresponding steps of Figure 22a The middle structure sound map, Fig. 22b (xxviii) is a schematic diagram of the intermediate structure made by the corresponding steps of Fig. 22a, Fig. 22b (xxix) is the schematic diagram of the intermediate structure made by the corresponding steps of Fig. 22a; Fig. 22b (xxx) is corresponding to Fig. 22a Figure 22b (xxxi) is a schematic diagram of the intermediate structure made by the corresponding steps of Figure 22a; Figure 22b (xxxii) is the intermediate structure sound map made by the corresponding steps of Figure 22a, Figure 22b (xxxiii) is adopted Figure 22a shows the intermediate structure of the corresponding steps, Figure 22b (xxxiv) shows the intermediate structure shown in Figure 22a, and Figure 22b (xxxv) Figure 22a shows the intermediate structure of the corresponding steps. 59 200850099 TPPO/P2855-001 Figure 22b (xxxvi) is a schematic diagram of the intermediate structure made by the corresponding steps of Figure 22a; Figure 22b (xxxvii) is the intermediate structure made by the corresponding steps of Figure 22a Figure 22b (xxxviii) is a schematic view of the intermediate structure produced by the corresponding steps of Figure 22a;
圖23爲對圖5a中的結構稍作變換的通過對圖21所示結構增 加外層而製成的麟紅對稱_似於圖5a _ “卜2_丨”半對 稱支撐結構橫截面示意圖; 圖24爲對圖5a中的結構猶作變換的通過對圖21所示結構增 加外層而製成亚非真正對稱的類似於圖&的“2—2—2”半對稱支 標結構橫截面示意圖; :圖25爲類似於圖12所示的“2-0-2”的“卜2-Γ半對稱支Figure 23 is a schematic cross-sectional view of the semi-symmetric support structure of Figure 5a _ "卜2_丨", which is slightly modified by the structure of Figure 5a, by adding an outer layer to the structure shown in Figure 21; 24 is a schematic cross-sectional view of a "2-2-3" semi-symmetric branch structure similar to the figure & a sub-symmetric symmetry similar to the figure &; : Figure 25 is a "2-2-1 semi-symmetric branch similar to "2-0-2" shown in Figure 12.
構的!!截面不意圖’其對圖12中的結構稍作變換,但顯示製 ,中第—階段線路麵的_金屬層減位於結構中的不同 置,這也反映出該結構的不對稱性· 對稱性。 种的柯位置,這也反映出該結構的不 在所有的編蝴巾,相___目嶋影,從 200850099 TPPO/P2855-001 頂知左侧到底部右侧的斜剖面線表示銅,相反的,從頂端右側到 底部左側的剖面線表示阻檔金屬,斑點狀陰影表示附著金屬,圓 點表不絕緣材料,密集的直線陰影表示焊接掩模,黑色實線表示 終端材料,短延長線形成的垂直線表示的陰影部分代表二刻膠了 同樣地’不同組合及結構中相同的數絲示的層_。 / 應該轉,在频實施射,終齡屬,崎金屬和阻播金 介紹 :使=τ全部都使用不同的材料。但是,這三種材料均不 =用銅。如何選擇合適的金屬材料將在下面的内容中進行詳細 【元件編號之說明】 61The cross-section of the structure is not intended to be 'slightly changed' to the structure in Fig. 12, but the display system, the _ metal layer of the first-stage circuit surface is differently located in the structure, which also reflects the asymmetry of the structure. Sexuality and symmetry. The location of the ke, which also reflects the structure of the non-woven shawl, the phase ___ 目, from the 200850099 TPPO / P2855-001 top left to the bottom right oblique line represents copper, the opposite The hatching from the top right side to the bottom left side indicates the barrier metal, the spotted shadow indicates the attached metal, the dot indicates no insulating material, the dense straight shadow indicates the welding mask, the black solid line indicates the terminal material, and the short extension line is formed. The shaded portion indicated by the vertical line represents the same layer of the same number of layers in the same different combinations and structures. / Should be transferred, in the frequency of shooting, the end of the age, the saki metal and the blocking gold introduction: make = τ all use different materials. However, none of these three materials use copper. How to choose the right metal material will be detailed in the following content [Description of component number] 61
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| TW096120277A TWI423752B (en) | 2007-06-05 | 2007-06-05 | Multi-layer coreless support structure manufacturing method |
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| TW096120277A TWI423752B (en) | 2007-06-05 | 2007-06-05 | Multi-layer coreless support structure manufacturing method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8191244B2 (en) | 2010-07-06 | 2012-06-05 | Unimicron Technology Corp. | Fabricating method of circuit board |
| US9343356B2 (en) | 2013-02-20 | 2016-05-17 | Taiwan Semiconductor Manufacturing Co., Ltd. | Back end of the line (BEOL) interconnect scheme |
| TWI637672B (en) * | 2013-06-07 | 2018-10-01 | Zhuhai Advanced Chip Carriers&Electronic Substrate Solutions Technologies Co., Ltd. | New termination and connection between chip and substrate |
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| IL128200A (en) * | 1999-01-24 | 2003-11-23 | Amitec Advanced Multilayer Int | Chip carrier substrate |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8191244B2 (en) | 2010-07-06 | 2012-06-05 | Unimicron Technology Corp. | Fabricating method of circuit board |
| US9343356B2 (en) | 2013-02-20 | 2016-05-17 | Taiwan Semiconductor Manufacturing Co., Ltd. | Back end of the line (BEOL) interconnect scheme |
| TWI637672B (en) * | 2013-06-07 | 2018-10-01 | Zhuhai Advanced Chip Carriers&Electronic Substrate Solutions Technologies Co., Ltd. | New termination and connection between chip and substrate |
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