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TW200821136A - Joining of concentric section polymer composite components - Google Patents

Joining of concentric section polymer composite components Download PDF

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Publication number
TW200821136A
TW200821136A TW096133032A TW96133032A TW200821136A TW 200821136 A TW200821136 A TW 200821136A TW 096133032 A TW096133032 A TW 096133032A TW 96133032 A TW96133032 A TW 96133032A TW 200821136 A TW200821136 A TW 200821136A
Authority
TW
Taiwan
Prior art keywords
thermoplastic
component
polymer
components
bonding
Prior art date
Application number
TW096133032A
Other languages
English (en)
Inventor
Michael Andrew Marelli
Andrew Beehag
Rowan Johnson Paton
Original Assignee
Crc For Advanced Composite Structures Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2006904966A external-priority patent/AU2006904966A0/en
Application filed by Crc For Advanced Composite Structures Ltd filed Critical Crc For Advanced Composite Structures Ltd
Publication of TW200821136A publication Critical patent/TW200821136A/zh

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/826Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps without using a separate pressure application tool, e.g. the own weight of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/002Joining methods not otherwise provided for
    • B29C65/004Cold joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815Hot melt adhesives, e.g. thermoplastic adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5057Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like positioned between the surfaces to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5064Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped
    • B29C65/5071Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped and being composed by one single element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/565Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits involving interference fits, e.g. force-fits or press-fits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/76Making non-permanent or releasable joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/24Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
    • B29C66/242Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/24Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
    • B29C66/242Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
    • B29C66/2424Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain
    • B29C66/24243Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain forming a quadrilateral
    • B29C66/24244Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain forming a quadrilateral forming a rectangle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/303Particular design of joint configurations the joint involving an anchoring effect
    • B29C66/3032Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined
    • B29C66/30325Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined making use of cavities belonging to at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5344Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially annular, i.e. of finite length, e.g. joining flanges to tube ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/61Joining from or joining on the inside
    • B29C66/612Making circumferential joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721Fibre-reinforced materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/731General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
    • B29C66/7311Thermal properties
    • B29C66/73115Melting point
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74Joining plastics material to non-plastics material
    • B29C66/742Joining plastics material to non-plastics material to metals or their alloys
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L47/00Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
    • F16L47/02Welded joints; Adhesive joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8207Testing the joint by mechanical methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/21Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/345Progressively making the joint, e.g. starting from the middle
    • B29C66/3452Making complete joints by combining partial joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Description

200821136 九、發明說明: 技術々員域】 【發明所屬: 發明領域
之方於將—聚合物複合組件與另-組件結合 古 、ϋ%㈣於—種聚合物複合組件,且 有可塑型熱塑性异 ./、 士勢… ,吏,、可肷入或環繞一第二組件,產 = 安裝結Γ該組件至少在待結合部分具有同心部 xjl件可讀性地焊接在—起,在嵌人齡之同時或 之俊。 10 【先前技術】 發明背景 、,複合=料為—群由至少二成分材料緊密結合在-起, ==單―:料者所構成之材料,通常具有較單-成分 物之险貝。纖維強化聚合物組件,另一名稱為聚合 ,合⑽’係由強化纖維與聚合物樹脂,通常稱之為基 二’組成,合物樹脂可為熱固性聚合物,如環氧化物(通 讀之為環氧樹脂(epGxy)),雙馬來醯亞胺或乙稀醋聚合 物,其中該複合組件可稱之為熱固性複合組件。此外,該 聚合物樹脂可為熱塑性聚合物,如聚丙烯㈣、聚乙烯對 T二甲酸酯(PET)或聚· _(ρΕΕκ),其中該複合組件可 稱之為熱塑性複合組件。 熱塑性材料通常係由(最少)樹脂(單體)與硬化劑組 ,,其會共同作用產生交聯聚合物。固化作用可設計為於 至溫或更尚溫度下進行。在固化之前,單體與硬化劍通常 5 200821136 為液體狀態,雖然黏度非常 係以不可逆方式作用,且混早體與硬化劑 5物黏度會增加,直至1 固體交聯聚合物。熱固性聚人 ^ " 5 10 15 20 高於可減料化且作用類似於橡膠時之溫度,當進一步 加熱m之加熱通常會導致材料分解,但通常不會 發生i$物溶融現象。相反的 的熱塑性塑膠會因為溫度升 高與降低崎融缝_化。频塑絲合物之特性係用 於重新塑型该熱塑性材料。晷 、 複合組件焊接在—起。相於㈣紐_與熱塑性 類似於金屬材料所發展之簡單結合方法通常無法應用 於聚合物複合物上。尤其是在結合管狀物時更明顯。金屬 管狀物可猎由將一管嵌入另—管中結合,而提供_緊穷之 干涉配合安裝’之彳驗接或焊接該結合。熱祕複合財 表面具有低度局部可塑性,當壓製在—起時,傾向於在表 面碎裂,因而降低熱固性複合組件之特性,並使結合物: 效。此外,為了產生-強結合物,必須在結合區域引入黏 著劑,此為一困難的任務。熱塑性複合物具有某些表面^ 塑性,在類似之管狀物嵌入配合操作時,若有足夠量之未 填入熱塑性塑膠存在於至少一媒合表面上。然而,任一後 續之焊接操作皆類似於至少熔融小部分之熱塑性複合物, 導致結構穩疋性之拍失。此會導致結構之變形,引入处缺 與其他類似於會降低熱塑性複合組件表現之問題。 缺乏快速、簡單施行之結合方法,導致大量使用機械 式扣緊或液體或薄膜黏著劑,以結合複合管與類似結構。 6 200821136 機械式扣鎖並不適用於複合材料,由於其為具低支承強度 之材料。此外,機械式扣鎖,當快速安裝時,會因為引入 孔洞而降低複合物之局部強度。黏著劑較適用於複合物。 然而,黏著劑之施加可能會很髒亂,尤其是緊密安裝組件 5之肷入。黏著劑之施加亦需要使用到個人保護裝備,而且 使用低黏度黏著劑以進入緊密安裝結合之處,需要使用到 控制流出速度之裝置,且可能要在固化之後清理結合區域 外之過$黏著劑。此外,複合組件之良好黏著結合需要複 合物之表面處理,其為大範圍且不可信賴之操作。 10 因此,黏著性鍵結相當緩慢且昂貴,需要大量工具, 且表面處理相當關鍵。相反地,焊接為一快速、不昂貴之 製程,其一般使用於金屬與熱塑性聚合物材料。焊接之特 徵為分散原始界面,表示結合強度並非取決於黏著力,且 a亥結合對於表面污染較不敏感。 15 树明係減輕前述類似管狀物之結合複合結構問題, 藉由提供可準確安裝或組合複合組件之方法。此外,本發 明係提供一種焊接裝置,可使用相當簡單之方法將各組件 安裝在一起,與目前用於複合管與類似部分之結合方法相 較。 20 【發明内容】 發明概要 廣泛而言,本發明為一種結合熱固性聚合物複合組件 或熱塑性聚合物複合組件至一第二組件之方法,其中每一 組件之媒合表面具有至少某些接觸點,足以維持該組件於 200821136 — 其結合狀態某段時間,而不需額外之拉伸或加工。該組件 可更緊禮地結合在一起,藉由施加熱至結合區域,在此過 程中不需外力維持該媒合表面結合在一起。其中該組合之 r 組件具有媒合表面,係由可相容之熱塑性聚合物組成,其 5可焊接在一起,產生一具有高結合強度之結合物。 - 本發明之地一實施例係提供一種安裝一聚合物複合物 至一第二組件上之方法,包括下列步驟: φ 選擇一第一聚合物複合組件,其至少在連結區域具 ' 有一熱塑性聚合物媒合(mating)表面; ^ 10 選擇一第二組件,當其結合表面嵌入或環繞該第一 組件時,具有一媒合表面,在該與第一組件結合之區域 具有至少一接觸點; 在需要處定型該第一組件之結合區域之熱塑性表面 或該弟—組件結合區域之媒合表面’以於該二組件之間 " 15 提供一工整(neO或干涉(interference)安裝,當互相嵌入 _ 時; 將該第一組件與該第二組件壓製在一起,使得每一 組件之媒合表面在該結合區域之接觸點或點群上互相接 觸,在該接觸點或點群上之熱塑性表面產生至少局部壓 2〇 縮壓力,並在二組件之間產生相對固定性: 升南結合區域之溫度至該結合區域上之熱塑性材料 可流動及/或融合(heal)之溫度; 維持該結合區域之溫度一段時間,以維持流動及/或 融合(healing)及/或濕潤;以及 8 200821136 降低该結合溫度,使得該熱塑性材料固化。 在本發明之第-實施例中,該複合組件可具有一熱固 性或熱塑性聚合物作_複合基f之主要組成物。當該複 合物包含-強化熱塑性聚合物,該熱塑性表面可為與複合 基質相同之聚合物。較佳為,該表面熱塑性塑膠為一具低 溶點或低熱Μ温度或較高雜流動_之聚合物,與該 聚合物複合組件之熱塑性基質相較。 本發明之第二實施例係一種安裝—聚合物複合組件至 10 15 20 -第二組件上之方法’藉由使用—第三熱塑性組件作為喪 入物而達成,包括下列步驟: 選擇-第—聚合物複合組件,其至少在連結區域具 有一熱塑性表面,以及該第二組件待安裝在一起; 在需要歧型該第-或第二組件或4之結合區域 之媒合表面’以於該二組件間提供―蚊義之間隔 (gap),於該結合區域之至少部分; 選擇-熱塑輯料之第三組件,在其—部份表面上 具有與該第-與第二組件相同之斷面,或在其一部分表 面上可化成與絲_與第二組件相同之斷面,或具有或 可形成與該第-與第二組件結合區域部分相同之形狀, 且其具有足夠之厚度’可提供一工整(neat)或干涉 (interferenee)安裝’至少在結合區域之接觸點上,當該第 一與第二組件以各自之媒合表面組合時; 將該第一組件、第二與第三組件壓製在一起,使得 每一組件之表面在該結合區域之接觸點或點群上互相接 9 200821136 觸,在該接觸點或點群上之熱塑性表面產生至少局部 縮壓力,並在該三組件之間產生相對固定性: 壓 升高結合區域之溫度至該結合區域上之熱塑性持料 可流動及/或融合(heal)之溫度; 維持該結合區域之溫度一段時間,以維持流動及/戈 融合(healing)及/或濕潤;以及 降低該結合溫度’使得該熱塑性材料固化。 10 15 20 在本發明之第二實施例中,該複合組件可具有一熱固 性或熱塑性聚合物作為該複合基質之主要組成物。較佳 為’該複合組件至少在結合區域上具有—熱塑性表面= 佳為,該熱塑性表面之熱塑性聚合物與第三組件所 熱塑性塑膠相同。 ^佳在本發明第—或第二實施例中,該第二組件係結 具二聚合物複合組件。更佳為,該第二組件在結合區域 件:塑性媒合表面。在本發明之第一實施例中,第二組 -組i塑性媒合表面較佳鱗同於,或至少可相容於該第 第二会之熱塑性媒合表面。在本發明之第二實施例中,該 塑性2之熱塑性媒合表面較佳係等同於該第三組件之熱 種:發明第一與第二實施例中之結合區域之形狀可為多 佳為,考慮到主要三軸中之二組件,在結合區 動、、且件間有足夠之接觸,以限制組合組件間之相對運 賴大於自由度2度:一移動與-轉動運動,其可互相依 、嵌人螺旋頭媒合表面時。這些自由度允許各組件可 200821136 幻目組裝’儘f某些需要嵌人力來克服該二組件間之摩擦 力,而其他方向之運動則被侷限。不 纟母-貫施例中之第_與第二組件在結合區域可為密 1P77如官子’或開放部分如通道。該組件亦可g己置為使 ' 5結合區域之-組件為密閉部分,而另一組件為開放料。 - 較佳為,一結合係由第一與第二組件在結合區域以同心方 式結合。 • 該表面熱塑性聚合物可為非晶形或半結晶形,或具有 ’ Μ量之交聯,使得駿動性在高於聚合物之麵態轉換 .1G溫度或熔融溫度時仍不受阻礙。該表面熱塑性聚合物亦可 含有小量之其他物質,如其他聚合物、填充物、離散強化 纖維以及輕質強化纖維。 較佳為,當該複合組件在結合區域具有熱塑性表面 時,該表面熱塑性塑膠係緊密地連結至該複合物上,藉由 15 化學或物理方法。將熱塑性連結至熱固性或熱塑性複合物 φ 上之物理方法可為巨觀規袼,經由使粗糙表面連扣 (interlocking)或類似方法。更佳為,物理性連扣係於分子層 級創造出,經由固化將熱固性與熱塑性聚合物鍊連扣在一 起,或各自之熱塑性鍊連扣在一起,其中在熱塑性複合组 2〇 件上有不連續之熱塑性表面層。一提供具有互相穿透熱塑 性聚合物層之熱固性聚合物組件之方法為如國際專利申請 案號PCT/AU02/01014中所述’其内文在此併入本案以作為 參考資料。將熱塑性複合物連結至熱固性複合物或熱塑性 複合物上之化學方法,係涉及一或多種組件之表面處理, 11 200821136 在將熱塑性表面材料與熱固性或熱塑性複合物接觸時。
在本發明之第一或第二實施例之複合組件之熱塑性表 面上’本發明第二實施例之熱塑性塑膠可具平行或梯型媒 合表面。在本發明之第一或第二實施例中,該複合組件之 5熱塑性媒合表面之定型,在需要處,可藉由適當工具進行 機械或熔融與再定型該表面。較佳為,具有熱塑性表面之 複合組件可具有經靜態或動態加熱工具重新分佈㈣r〇file) 之熱塑性表面,經定型,以提供希望之表面分佈狀況。一 於熱塑性複合組件上提供重新分佈表面之方法,係如國際 10專利申請案號PCT/AU2004/001272所述,其内文在此併入 本案以作為參考資料。 當熱塑 絲面存在於二待結合之組件上,其較佳使用 15 20 二施例結合時,該熱塑性塑膠可連續或不連續 刀佈於媒合表面上。此外,該熱紐表面或表 或較小之抵抗性,〜 或女I在一起,或提供較大或較小之 三組件-旦組合在—起後之分離。〜’心亥二或 可=擇性地施加冷卻或加熱至本發明任—實施例中之 任一組件,以幫助組件之安Ρ較佳為,雜麟一或多 或加熱,可幫助在組合後結合物上產生局部 壓細壓力。更佳為,使用本 ° 複合組件上之熱塑性表面可加熱,為=== 可暫時軟化該熱塑性媒合表面或幫助結合物租合之材刀料:、 藉由加熱強化該結合區域之結合強度,不;之是=本 12 200821136 ♦明之第-或第二實施例,可藉由在具有熱塑性表面之第 -複合組件與第二_之間讀種方式達成。該加熱可軟 化或熔融該熱塑性塑膠,使其濕潤其他表面,導致在二者 間產生鍵結。在第二組件具粗糙表面,或多裂縫或壓痕之 5案例中,该第一組件之熱塑性複合表面可流至其粗糙表 面,使組合部分在冷卻後可產生較高之連結,經由機械式 連扣。當第二組件亦為一具有軟化或熔融熱塑性表面之複 合組件時,該安裝或嵌人操作會產生f力流、擠壓流,及/ 或融合(healing),使該二組件焊接在一起。 1〇 、加熱可在結合區域之外部提供,藉由使用電器裝置, 或局。P提供加熱氣體或流體。此外,亦可將磁鐵顆粒或導 包顆粒置;^或環繞於結合區域附,以提供熱使組件結合。 較佳為,本發明任一實施例之複合組件在結合區域具 有-熱塑性媒合表面。更佳為,該第二組件亦為一在結合 15區域具有連結熱雜媒合表面之複合組件。 較佳為,在本發明之第一與第二實施例中,當第一與 第—組件為複合結構,具有相同熱塑性媒合表面緊密連結 ~ ’本發明係提供一種焊接第一與第二組件在一起之方 法’藉由溶融’之後與至少部分接觸熱塑性媒合表面融合。 0較佳為,該熱塑性表面材料係經選擇,使得加熱該熱塑性 表面V致之肌動,可於低於任一組合組件之變形溫度下達 成。 較佳為’當工整或干涉性安裝可在本發明任一實施例 組件之检閉部分或大量密閉部分達成時,焊接可於各組件 13 200821136 間達=不需在焊接時於結合區域施加壓縮壓力。當組件 多者具有—開放部分時,本發明可藉由施加壓力至 結合物而強化。 使:本發明之第—實施例,二具有熱塑性表面之複合 5』可卜接在—起。較佳’該表面熱塑性可不同,在本發 :法中熱難.表面化複合結構之選擇,包括選擇可與另 二且:表面t之第二熱塑性塑膠相容之熱塑性表面。類似 孰發明第二實施例之實施可涉及選擇第—或第二組件 !。膠I:?、?’及7或選擇第三組件或嵌入物之熱塑性塑 么 烊接時與其他熱塑性表面及/或組件相容。較佳 ,、、、,在本發明之任-實施例中,該熱塑 件具有相同之熱塑性塑膠。 及或弟-組 15 :、據本㉟明之第—或第二實施例,該熱塑性塑 ^ ' — I地位於至少—組裝組件上並定型,該熱塑性表 面:定位並定型,以在熱塑性表面提供一經仔細控制之^ 部壓縮,一 Η容駐—| ° —文衣在一起,或在熱塑性塑膠上提 速,在以上述加熱方式強化結合強度時。 取、 20 在本务明之任一觀點或實施例中,該熱固性聚合 熱固,複合組件,或該熱塑性聚合物或熱塑性聚合物組 件’可包括:嵌入物、泡沫或蜂巢,或其他核心材料、复 他熱塑性聚合物次成分或薄膜,或任一其他材料,其可: 、乍為大性聚合物或熱固性聚合物複合組件,或執 塑性聚合物或熱紐聚合純合組件之整體部分。… 圖式簡單說明 14 200821136 第1A圖為聚合物複合管之剖面圖,其具有一熱塑性表 面,以及一具有熱塑性表面之凸出環,具有同心結合部分; 第1Β圖為第1Α圖所示組件組合後之剖面圖; 第1C圖為第1Β圖所示組合,以内部加熱元件加熱之剖 5 面圖, 第1D圖為第1C圖所示件組合,各組件焊接在一起後之 剖面圖; 第2Α圖為聚合物複合管之剖面圖,其具有一熱塑性表 面、一梯型熱塑性嵌入物,及一具有熱塑性表面之凸出環, 10 每一者皆具有同心結合部分; 第2Β圖為梯型熱塑性嵌入物之剖面圖,其安裝於具有 熱塑性表面之聚合物複合管上,以及一具有熱塑性表面之 凸出環; 第2C圖為一具有熱塑性表面之凸出環安裝於第2Β圖 15 之組合物上之剖面圖; 第2D圖為第2C圖所示組合,以内部加熱元件加熱之剖 面圖; 第2Ε圖為第2D圖所示組合,各組件焊接在一起後之剖 面圖; 20 第3Α圖顯示具連續式熱塑性媒合表面於内部(左侧)與 外侧(右側)之同心密閉部分之橫截面圖; 第3Β圖顯示具連續式熱塑性媒合表面於内部(左側)與 外側(右側)之同心開放部分之橫截面圖; 第3C圖顯示具不連續式熱塑性媒合表面於内部(左侧) 15 200821136 與外侧(右侧)之同心開放部分之橫截面圖; 第4A圖顯示不連續地表面施加熱塑性塑膠至一複合組 件上,呈軸向條紋排列; 第4B圖顯示不連續地表面施加熱塑性塑膠至一複合組 5 件上,呈螺紋狀條紋排列; 第4 C圖顯示不連續地表面施加熱塑性塑膠至一複合組 件上,呈點狀排列;
第5A圖為具熱塑性表面之聚合物複合管之剖面圖,安 裝至一具不連續表面凹口之非複合組件上,使用同心結合 10部分; α 第5Β圖為第5Α圖所示組合之剖面圖,其中該複合組件 之熱塑性表面係填充該非複合組件之表面凹口。 【實施方式】 較佳實施例之詳細說明 15 20 έ在本發明之第一實施例中,一具有熱塑性表面之複合 2係經選擇’以與第二組件絲在—起,以在所希望之 —件服供ϋ干涉性 ,組成。若希望第二組件再塑型,二 么易機械操作或再塑型。金屬組件、 Χ又。、、 複合铷^s 來合物組件與聚合物 裝該第一複合組件,較佳使用此技術。其中係 來口物或聚合物複合物,希望為_相容表面。’、 為^用熱塑性表面連結至該第一複合組件之一主要理由 二、面熱紐材料能忍受在安裝 導致塑膠性徵形y 狂甲至少局部壓縮而 /〜不祕H脆性表轉料如通常 16 200821136 發現於熱m«合物或高溫熱塑性聚合物中者,會碎裂或 斷衣。齡地’不’讀固性或熱塑性聚合物複合物可能 會不具有足夠之塑膠性,可土隹各士 J進仃本發明之安裝方法而不會 有局部碎裂。即使當所連姓夕楚,, %之弟一組件為一熱塑性聚合物
複合物時,其必須具有“富合抖拆”主I 田各树月曰表面,或連結一適當之 熱塑性表面。第二個選擇具有熱塑性表面之複合組件之理 由為’其容祕翻’以符合安裝操作之空間忍受度需求
之能力。第三個選擇具有熱塑性表面之複合組件之理由 為,其被焊接之能力,其中其他組件之表面材料或表面情 H)況可允許焊接。若熱塑性表面理論上可於焊接溫度下軟化 及/或溶融,而複合物下方之基質樹脂不會明顯軟化或溶 融,則該組件便可在焊接操作時維持其外型。 待安裝或焊接之整體組件並不需要在本發明連結區域 呈同心。例如,具焊接環之盤可使用本發明方法安裝盥焊 Μ接。和財空部分MW連結可以目前方法騎。然而, 本^明之方法特別適用於連結一或多個管狀產物至一或多 =匯木中心、終端蓋、凸出、連結器或其他具該性質之功 此、、且件。本發明方法特別適用於組裝間隔框、雙環框與管 第图,、、、員示管狀物(10)與凸出環(14),依據本發明第一 貫施例安裝。在此範例中,該二組件皆為具熱塑性表面(12, 16)之聚合物複合物。此範例顯示該二組件每一者皆僅具有 一待與另一組件組合之區域。然而,該組件之任一者皆可 十為可與一其他組件依此述方法組合。較佳製造該複合 17 200821136 物之方法為,使用—熱固性聚合物複合物與一熱塑性聚合 物,其中該熱塑性聚合物係經選擇,使其可與未固化之熱 固性聚合物相容。此一範例係涉及碳-環氧樹脂複合物薄 片,具有強力連結之聚乙烯基氟,此複合薄片係描述於 5 PCT/AU02/01014。 當大部分熱塑性複合結構都使用作為預定之結合物 時,等同於或可相容於複合基質之聚合物較佳係經選擇, 以用於熱塑性表面。一種製造此類組件之方法為將表面化 聚合物與聚合物複合物排列在一起,並在高溫高壓下處 10理,使該複合基質之聚合物鏈與表面化熱塑性塑膠混合, 在冷卻與移除壓力前。 第一(12)及/或第二組件(16)之表面,或至少該組件待結 合之部分,可在下次操作時定型。欲以工 結合之部分之相對尺寸原則,可用於設計具=== 15之稷合組件,以使各種緊密度及/或所需嵌入力之結合可達 成。使用本發明之第-或第二實施例,其中該組件係相對 固定於每一其他後續組合,取決於各組件媒合表面間 對尺寸之正確選擇。 20 局部性重新分佈該複合物之熱塑性表面,可 於PCT/AU侧1272之任—方法。結合區域相對尺田迷 緊密控制為獲得緊密絲所必須,而不需料之組合力 第1B圖顯示經組合之元件。該安裝操作可藉由_方 式達成’取決於二熱紐表面之干频,經由平行於結人 物中心軸方向之力。手操作力對於某解整安裝結合^ 18 200821136 - 足夠,而其他情況則需要加麈。該複合物之熱塑性媒合表 面可容忍之尺寸係精較義出,組合物中之二組件會相對 彼此而固定。足夠之平行於結合物軸之線性力,或職圓 縣合物横截面結合軸之旋轉力,可導致各轉間之^對 \ 5運動。然而,垂直於結合轴之運動會被侷限。 , …該組合操作可在加熱或冷卻第1A圖之-或多個熱塑性 表面及/或組件後進行。加熱或冷卻可用於細微調整—或多 φ 種組件或其媒合表面之尺寸。例如,任—組件之至少局部 。 力,減冷卻可胁導致組件擴張或㈣,相對於其他組件 -1G及/或相對於熱難表面,使組裝操作較容易,或在最終結 合物上產生較佳之特性。 此外’可將該二複合組件之熱塑性表面(12, 16)溫度升 高為該熱塑性塑膠可流動之溫度。其中該熱塑性表面係藉 缝種緊扣方法連結’如經由互相穿透聚合物網絡,可引 15入其I#之組合方法,而使熱塑性塑膠維持流動狀態“士 ❿ 果,當每一組件具有一連結熱塑性表面時,每一次通敎 可製作-焊接結合物。此方法需要在組合後,在熱塑性表 面上進行足夠壓製,使得過量之熱塑性塑膠可在安裝過程 20 第1C圖顯不各組件焊接在一起之過程,尤其是適用於 具有熱塑性表面之二組件結合在—起。_般而言,當待姓 合之組件為熱固性複合組件時,應仔細處理,在加熱操作 才不要超賴固性聚合物之L。同樣地,由熱塑性聚合物 衣成之稷口級件應仔細處理,不要接近非晶形熱塑性塑膠 19 200821136 之τ ,或半結晶型熱塑性塑膠之τ 產生尺寸改f,额料/切μ 件可能會 且有埶塑❹ 之紐下降。當選擇一 ^ 表面之複合組件時’熱難表面之選擇較佳且 有較低溶融或軟化溫度,與其連結之複合基質之度
鈿加熱至結合區域可藉由數種方法達成。在熱可直接 施力^至該熱塑性塑膠處,如經由使用埋於熱塑性表面材料 之电阻元件,可將組件焊接在一起,而其下方組件結構維 持較其sa界溫度冷。當表面化熱塑性塑膠之熔融或軟化溫 度較低於其連結複合基質之臨界溫度時,其可通過組件之 一之結合界面上之熱度,因而產生焊接。此範例係示於第 1C圖’其中一加熱元件(18)係置於結合區域之内部,且熱 通過該内部複合組件(10)到達該熱塑性塑膠(12,16)。其中 足夠緊密之承受度係特別用於密閉部分結合物,結合區域 15之熱塑性塑膠將進行壓製,取決於熔融某些混合物,且會 產生聚合物鏈之流動,導致熱塑性表面之均一化。由於冷 卻該熱塑性塑膠(20)會固化,因而產生焊接結構(22),如第 1D圖所示。 加熱該結合物側之熱塑性聚合物層不僅可幫助該二組 20件之結合,同時可提供該組件拆解、修復、重定位或重對 齊之可能性。藉由加熱該二先前結合之組件間之熱塑性聚 合物界面,該組件可自另一組件移除,以幫助該結構之拆 解。一或更多組件之後可以另一組件代替,或該熱塑性界 面可被修復(可能經由加入其他熱塑性聚合物材料),或該二 20 200821136 組件可彼此相對移動至相對新之位置上。 第2A圖顯示一管(24)、熱塑性嵌入物(32)與一凸出環 (28)’係依據本發明之第二實施例組裝。範例中所示之管(24) 與凸出環(28)係由具有熱塑性媒合表面(26, 3〇)之複合材料 5組成。該三組件之組裝或安裝過程,可以多種方式進行。 第2B圖說明安裝該熱塑性嵌入物(32)至該結合區域之複合 官(24)之操作過程。然而,該嵌入物(32)亦可夾層於第一(24) 與第二(28)組件間,施加組裝力,產生該二組件(24, 28)與 結合之嵌入物(32)之排列。第2B圖所示操作方法之可能優 10點為,可仔細定型與加工熱塑性第三組件嵌入物(32)之潛力 用述。當内部組件(24)之熱塑性表面(26)可被定型成如梯 i便可較方便各自製造一經定型之第三組件。第2C圖顯 不I組裝之組件(24, 28)與嵌入物(32)。此範例中之組裝操 作某些程度上可自我對齊,由於使用梯型熱塑性嵌入物 15 (32)經由使用嵌入物(32),似乎會有多餘之熱塑性材料在 結合物之任一側。 該嵌入物可由一熱塑性材料或數種熱塑性材料融合或 、、口 a在起製成,並在其表面具有不同材料,使得該結合 物可由其他二種組件製成。此外,該嵌入物至少可部分由 材料其可在組裝結合物或後續加熱時擴張、收縮或改 變外型,組成。此範例之一為該嵌入物至少部分由“熱收縮” 或熱記憶,,聚合物或其他材料製《,其設計為可在加熱時 回设至不同之外型。此動作可確保在公與母組件之結合表 面間隔(gap)有良好之填充,及/或增進在這些組件媒合表面 21 200821136 之表面粗糙處或孔洞之流動性,及/增進局部壓縮力,以幫 助嵌入物焊接至该第一或第二組件。在較佳實施例中,該 “熱收縮”材料可至少部分蟬接至該第一或第二組件之聚合 物表面,經由將聚合物擴散至該熱收縮材料中,在高溫下。 5 第2D圖顯示升高熱塑性材料之溫度,以增進結合品質 之流程,如同本發明之第一實施例所述,即,藉由使用加 熱元件(34)。其中第2D圖複合組件(24, 28)上之可相容熱塑 性嵌入物(30)與熱塑性表面(26, 30)係經選擇,結合區域之 熱塑性塑膠便曾產生k動性與融合,之後將結合物 10 冷卻為一融合組合物(36),如第2E圖所示。 本發明任一實施例之成功應用皆需要結合複合組件, 其在結合區域為一恆定或接近恆定之橫截面。具接近恆定 之橫截面,可使用本發明任一實施例成功結合之範例為, 在結合區域具有一或多個梯型區域之管狀組件。 15 可用於本發明第一實施例之密閉與開放部分之範例係 如第3A圖所示,其顯示該二具有熱塑性表面(42, 46)之複合 組件(40, 44)之安裝空間與後續焊接過程,依據本發明之第 一實施例。在此範例中,該結合物橫截面係為同心並密閉, 具有一具媒合熱塑性外表面(42)之組件(40),以及另一具媒 20 合熱塑性内表面(46)之組件(44)。一開放性橫截面組件(48, 52)之範例係示於第3B圖。在此情況下,組件(48, 52)亦建立 用於本發明第一實施例之安裝與焊接。使用此結合空間之 密閉式耐受安裝,會導致該二組件間較不準確之安裝,與 密閉部分結合相較,以及低焊接壓力之區域。然而,該結 22 200821136 合適用於某些形式之組件級裝或焊接。在此範例中,該結 合區域之該開放式橫截面(A52),亦具有連續式熱塑性表 面(50, 54)。另-變化係顯示於第冗圖,其中該熱塑性表面 (58, 62)係不連續環繞分佈於該組件(%,6())。此組裝特別適 5用於需要低組裝壓力時,圖封或點狀焊接對於結合表面= 便已足夠。不連續施加熱塑性材料亦可應用於密閉部分組 件,以在與母組件組裝後提供經控制之局部力,與經控制 •之聚合物流動性,在後續之加熱後。不連續分佈於此結合 表面之具熱塑性材料之管(64,68,72)範例,係示於第4圖, 1〇為槽狀外型之熱塑性表面66(第如圖)、螺懸狀熱塑性表面 (7〇)(第4b圖),與不連續熱塑性塑膠點(74)(第牝圖)。 使用本發明第一實施例之加熱,特別可幫助複合組件 結合至非複合組件上。第5a圖顯示一具有熱塑性表面(78) 之複合組件(76),結合至一非複合組件(8〇)上,例如,一 15金屬組件。此組件(8〇)具有一表面,含有不連續溝槽(82), 但同樣的,可具有一粗糙表面或具有連續溝槽之表面,如 螺紋。組裝該組件時,該非複合組件(8〇)會具有凹口(82), 其未自複合組件(76)填充表面熱塑性聚合物(78)。藉由施加 熱至結合區域之熱塑性塑膠上(78),其會流動至這些凹口 20 (82) ’如第5b圖所示,且藉由冷卻固化,以預防該二組件容 易拆解。 實驗討論 約具有1.7mm壁厚度之同心管狀樣本係由碳環氧樹脂
預浸物(prepreg)製備,由四層 CYCOM 970/PWC T300 3K 23 200821136 ST平面織布預浸物,以及四層CYCOM 970/T300 12ΚΝΤ
均一方向梯型預浸物(prepreg),具對稱性疊層(layUp),紅 成。公管之外直徑約30 mm。一 PVDF熱塑性塑膠層係置 於該管之結合表面(〇·〇76 mm與0.254 mm,分別於母與公管 5 上),且該管於177°C,650kPa下固化2小時,於母工具上。 各管間直徑之差異為-〇.〇88mm,即,公管之外直徑為 0.088mm大於母管之内直徑。二管藉由冷壓縮組合,產生 之結合長度為25mm。以此方法結合之管無法以手作相對移 動。该組合物之後於結合區域加熱至185°C,並維持該溫产 1〇 10分鐘,之後冷卻。結果為該複合管係焊接在一起。各管 之擠壓測試(載入剪力於焊接區域),結果為公管之擠壓失 敗’即,無紀錄到結合失敗,載入力為46kN。 應瞭解到本發明於此說明書中之揭示與定義,係可延 伸至該内文或圖示描述之二或更多單獨特徵之所有替代組 15合。這些不同之組合組成本發明之各種替代觀點。 ‘亦應瞭解到細書中之術語“包含,=同義詞)等 同於包括,,,且不應認知為排除目前或其他特徵。、 【圖式簡單^言兒明】 20 第1A圖為聚合物複合管之剖面圖,其具有-_性 面’以及-具有熱塑性表面之Μ環,具有同心結合部分 第1Β圖為第湖所示組件組合後之剖面圖; 第1C圖為第1Β圖所示組合, • 口从内邛加熱几件加熱之 面圖; 弟1D圖為第ic圖所示件組合 各組件焊接在一起後之 24 200821136 ^ 5 ❿ 剖面圖; 第2A圖為聚合物複合管之剖面圖,其具有一熱塑性表 面、一梯型熱塑性嵌入物,及一具有熱塑性表面之凸出環, 每一者皆具有同心結合部分; 第2B圖為梯型熱塑性嵌入物之剖面圖,其安裝於具有 熱塑性表面之聚合物複合管上,以及一具有熱塑性表面之 凸出環; 第2C圖為一具有熱塑性表面之凸出環安裝於第2B圖 之組合物上之剖面圖; - 10 第2D圖為第2C圖所示組合,以内部加熱元件加熱之剖 面圖; 第2E圖為第2D圖所示組合,各組件焊接在一起後之剖 面圖; 第3A圖顯示具連續式熱塑性媒合表面於内部(左側)與 ; 15 外侧(右侧)之同心密閉部分之橫截面圖; 第3 B圖顯示具連續式熱塑性媒合表面於内部(左側)與 外側(右侧)之同心開放部分之橫戴面圖; 第3C圖顯示具不連續式熱塑性媒合表面於内部(左側) 與外侧(右侧)之同心開放部分之橫截面圖; 20 第4A圖顯示不連續地表面施加熱塑性塑膠至一複合組 件上,呈轴向條紋排列; 第4B圖顯示不連續地表面施加熱塑性塑膠至一複合組 件上,呈螺紋狀條紋排列; 第4C圖顯示不連續地表面施加熱塑性塑膠至一複合組 25 200821136 件上,呈點狀排列; 第5A圖為具熱塑性表面之聚合物複合管之剖面圖,安 裝至一具不連續表面凹口之非複合組件上,使用同心結合 部分; 第5B圖為第5A圖所示組合之剖面圖,其中該複合組件 之熱塑性表面係填充該非複合組件之表面凹口。
【主要元件符號說明】 10…内部複合組件;管狀物 48···開放性橫截面組件 12…第一熱塑性表面 50…連續式熱塑性表面 14…凸出環 52···開放性橫截面組件 16…第二組件熱塑性表面 54…連續式熱塑性表面 18…加熱元件 56…組件 20…熱塑性塑膠 58…熱塑性表面 22…焊接結構 60…組件 24…管狀物;第一組件 62…熱塑性表面 26…熱塑性媒合表面 64…管狀物 28…凸出環;第二組件 66…槽狀外型之熱塑性表面 30…熱塑性媒合表面 68…管狀物 32…熱塑性嵌入物 70…螺懸狀熱塑性表面 34…加熱元件 72…管狀物 36…融合組合物 74…不連續熱塑性塑膠點 40…複合組件 76···複合組件 42…媒合熱塑性外表面 78…熱塑性表面 44…複合組件 80…非複合組件 46…媒合熱塑性内表面 82…不連續溝槽 26

Claims (1)

  1. 200821136 十、申請專利範圍: 1. 一種安裝(fitting)—複合組件至一第二組件上之方法,包 括下列步驟: 選擇一第一聚合物複合組件,其至少在連結區域具 有一熱塑性聚合物媒合(mating)表面; 選擇一第二組件,當其結合表面I入或環繞該第一 組件時,具有一媒合表面,在該與第一組件結合之區域 具有至少一接觸點; 在需要處定型該第一組件之結合區域之熱塑性表 面或該第二組件結合區域之媒合表面,以於該二組件之 間提供一工整(neat)或干涉(interference)安裝,當互相嵌 入時; 將該第一組件與該第二組件壓製在一起,使得每一 組件之媒合表面在該結合區域之接觸點或點群上互相 接觸,在該接觸點或點群上之熱塑性表面產生至少局部 壓縮壓力,並在二組件之間產生相對固定性·· 升高結合區域之溫度至該結合區域上之熱塑性材 料可流動及/或融合(heal)之溫度; 維持該結合區域之溫度一段時間,以維持流動及/ 或融合(healing)及/或濕潤;以及 降低該結合溫度,使得該熱塑性材料固化。 2. 如申請專利範圍第1項之方法,其中該聚合物複合組件 包含一經強化熱固性聚合物。 3. 如申請專利範圍第1項之方法,其中該聚合物複合組件 27 200821136 包含一經強化熱塑性聚合物。 4. 如申請專利範圍第3項之方法,其中該表面熱塑性材料 為一具低熔點,或低熱變形溫度,或較高熔融流動指數 之聚合物,與該聚合物複合組件之熱塑性基質相較。 5. —種安裝一聚合物複合組件至一第二組件上之方法,藉 由使用一第三熱塑性組件作為嵌入物而達成,包括下列 步驟: 選擇一第一聚合物複合組件,其至少在連結區域具 有一熱塑性表面,以及該第二組件待安裝在一起; 在需要處定型該第一或第二組件或二者之結合區 域之媒合表面,以於該二組件間提供一經定義之間隔 (gap),於該結合區域之至少部分; 選擇一熱塑性材料之第三組件,在其一部份表面上 具有與該第一與第二組件相同之斷面,或在其一部分表 面上可形成與該第一與第二組件相同之斷面,或具有或 可形成與該第一與第二組件結合區域部分相同之形 狀,且其具有足夠之厚度,可提供一工整(neat)或干涉 (interference)安裝,至少在結合區域之接觸點上,當該 第一與第二組件以各自之媒合表面組合時; 將該第一組件、第二與第三組件壓製在一起,使得 每一組件之表面在該結合區域之接觸點或點群上互相 接觸,在該接觸點或點群上之熱塑性表面產生至少局部 壓縮壓力,並在該三組件之間產生相對固定性: 升高結合區域之溫度至該結合區域上之熱塑性材 28 200821136 料可流動及/或融合(heal)之溫度; 維持該結合區域之溫度一段時間,以維持流動及/ 或融合(healing)及/或濕潤;以及 降低該結合溫度,使得該熱塑性材料固化。 6. 如申請專利範圍第5項之方法,其中該聚合物複合組件 包含一經強化熱固性聚合物。 7. 如該申請專利範圍第5項之方法,其中該聚合物複合組 件包含一經強化熱塑性聚合物。 8. 如該申請專利範圍第7項之方法,其中該表面熱塑性材 料為一具低熔點,或低熱變形溫度,或較高熔融流動指 數之聚合物,與該聚合物複合組件之熱塑性基質相較。 9. 如該申請專利範圍第5至8項任一項之方法,其中該第三 組件係由與該第一組件之表面熱塑性材料相同之熱塑 性材料組成。 10. 如該申請專利範圍第1或5項之方法,其中該第二組件為 一聚合物複合組件,至少在結合區域上具有一熱塑性表 面0 11. 如該申請專利範圍第10項之方法,其中該第二組件之表 面熱塑性聚合物可與該第一組件之表面熱塑性聚合 物,及/或該第三組件之熱塑性聚合物焊接(welding)在一 起。 12. 如該申請專利範圍第10項之方法,其中,當組合時,該 第一與第二組件係侷限於某一相對運動之轉動或移動 方向上。 29 200821136 士《亥申明專利範圍第10項之方法,其中該第一與第二組 件之結合區域係為同心。 14.如申請補_第剩之方法,其巾該表面熱塑性聚合 物為非晶形、半結晶或具有限制量之交聯,使得該流動 性在高於聚合物之玻璃態轉換溫度或炫融溫度時仍不 受阻礙。 15·如前述巾料職圍任1之方法,其中該表面熱塑性 材料係由具有至少—添加物之熱塑性聚合物組成,該添 加物係選自於由其他聚合物、填充物、離散強化纖維以 及輕質強化纖維組成之族群。 16·如申請專利範圍第1G項之方法,其中該熱塑性表面係藉 由物理性連扣(interlocking)結合至該下層聚合物複合物 上。 汽如申請專利範圍第1〇項之方法,其中該第一或第二聚合 物複合組件之熱塑性表面,係經由分子層級之互相穿透 將表面熱塑性塑膠與下層聚合物連結。 18·如申睛專利範圍第17項之方法,其中該表面熱塑性塑膠 為PVDF ’且下層聚合物複合組件係由碳纖維與環氧樹 脂組成。 19·如申請專利範圍第1或5項之方法,其中該熱塑性表面或 表面群係在組合前定型,藉由適當工具進行機械性或溶 融再定型。 20·如申請專利範圍第19項之方法,其中該至少一組件之熱 塑性表面,相對於該結合區域之第二組件係呈梯形。 30 200821136 21. 如申請專利範圍第1或5項之方法,其中該至少一組件之 加熱或冷卻係用以幫助該組件之組合。 22. 如申請專利範圍第1或5項之方法,其中該熱塑性塑膠係 以磁鐵顆粒或導電性材料於或接近於該結合區域加熱。 23. 如申請專利範圍第1或5項之方法,其中該結合區域之熱 塑性塑膠係流至該第二組件表面上之裂缝或壓痕中。 24. 如申請專利範圍第1或5項之方法,其中該表面熱塑性材 料係經選擇,使得在低於任一組合組件之變形溫度下加 熱該熱塑性塑膠表面,可產生流動。 25. 如申請專利範圍第10或11項之方法,其中該焊接係於第 一與第二組件間進行,而不需施加外部壓力。 26. 如申請專利範圍第25項之方法,其中該第一與第二組件 之表面熱塑性聚合物係為相同。 27. 如申請專利範圍第1或5項之方法,其中該第一或第二組 件之媒合表面上之熱塑性材料,在結合區域為非連續 性。 28. —種第一聚合物複合組件結合至第二組件上之組合 物,其中該組合物係依據如申請專利範圍第1或5項之方 法形成。 31
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