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TW200535188A - Filled olefin polymer compositions having improved mechanical properties and scratch resistance - Google Patents

Filled olefin polymer compositions having improved mechanical properties and scratch resistance Download PDF

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Publication number
TW200535188A
TW200535188A TW093141282A TW93141282A TW200535188A TW 200535188 A TW200535188 A TW 200535188A TW 093141282 A TW093141282 A TW 093141282A TW 93141282 A TW93141282 A TW 93141282A TW 200535188 A TW200535188 A TW 200535188A
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Taiwan
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weight
ethylene
propylene
composition
olefin
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TW093141282A
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Chinese (zh)
Inventor
Giampaolo Pellegatti
Cheng Q Song
Vu A Dang
Jeanine A Smith
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Basell Poliolefine Italia Spa
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Publication of TW200535188A publication Critical patent/TW200535188A/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/26Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
    • C08L23/30Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by oxidation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

Filled olefin polymer concentrates having improved mechanical properties and scratch resistance comprising: A. about 1.0 to about 40.0 wt% of an oxidized olefin polymer material; B. about 0.5 to about 40.0 of a maleated polypropylene; and C. about 7.0 to about 80.0 wt% of a filler chosen from fiberglass, carbon fibers, graphite fibers, whiskers, metal fibers, aramides, talc, wollastonite, calcium carbonate, mica, glass microspheres, ceramic microspheres, glass wool, rock wool, stainless steel wool, steel wool, gypsum, alumina, alumina-silica, silica, and mixtures thereof; wherein the sum of components A + B + C is equal to 100 wt%.

Description

200535188 九、發明說明: 【發明所屬之技術領域】 本發明係關於具有改良之機械性質及抗刮擦性之充填烯 烴聚合物組合物及充填烯烴聚合物濃縮物。 、 【先前技術】 工業及汽車應用常利用充填聚合物系統來提供需要的機 械性質。然而不幸的是,表面機械性質,諸如充填系統之 平滑性及抗刮擦性及抗擦傷性,常不足於滿足商業之需 要二,進-步改良充填聚合物系統之表面性質,目前技: 通常是在聚合物調配物中加人—些聚乙烯蠛。然而,由於 聚乙烯蠟是一種高熔體流動速率之材料,其之結合一般會 導致聚合物系統之機械性質退化。日本專利案第 2003245967唬描述含有交聯聚丙烯、順丁烯二酸化丙烯及 玻璃纖維之組合物。國際專利申請案pcT/lB〇3/〇54〇l揭示 用於未經函化阻燃劑及填料之經輻射、氧化之烯烴聚合物 偶聯劑的使用。但是,仍存在具有良好機械性質、抗刮擦 性及平滑性之充填聚合物組合物的需要。已意外發現,本 I月之、、且a物提供增強之機械性質,以及提供改良之抗刮 擦性及表面平滑性。 【發明内容】 在實施例中,本發明係關於充填烯烴聚合物濃縮物, 其包含: Α·、、々1.0重量%至約4〇 〇重量%之經氧化之烯烴聚合物材 料每公斤經氧化之烯烴聚合物包含總共約1至約200 98346.doc 200535188 mmol之過氧化物; Β·約〇·5重量%至約4〇.〇重量%之以單體乙烯酸、酯或酐接 枝之丙烯聚合物; C.約7.0重量%至約8〇〇重量%之填料; 其中組份A+B + C之總和等於1〇〇重量%。 在第二實施例中,本發明係關於一充填烯烴聚合物組合 物,其包含: Α.为0.5至約3〇.〇重量%之經氧化之稀烴聚合物材料,每公 斤經氧化之烯烴聚合物包含總共約1至約2〇〇 之 過氧化物; B·約0.2至約3〇.〇重量%之以單體乙烯酸、酯或酐接枝之丙 烯聚合物; C·約5.0至約6〇.〇重量。/。之填料;及 D.約15.0至約90.〇重量%之未經氧化之烯烴聚合物材料; 其中組份A+B+C+D之總和等於1 〇〇重量〇/〇。 【實施方式】 適用作本發明之充填烯烴聚合物組合物中所用之經氧化 之稀聚合物材料及未經氧化之稀煙聚合物材_的原料之 烯烴聚合物包括丙烯聚合物材料、乙烯聚合物材料、丁 -1聚合物材料及其混合物。 ' ¥丙烯聚合物材料用作未經氧化之烯烴聚合物材料或 氧化之烯烴聚合物之原料時,該丙烯聚合物材料可為一 (A)丙烯均聚物’其具有大於約嶋,較佳約9心至 99.5%之順聯指數; ° 98346.doc 200535188 (B)丙烯及選自乙烯及C4-C1()a-烯烴之一烯烴之無規共 聚物,其包含約1至約3 0重量%之該婦烴,較佳約1 至約20%,且具有大於約6〇%,較佳大於约70%之順 聯指數; (C) 丙烯及選自乙烯及c4-c8a-烯烴之兩種烯烴之無規 共聚物,其包含約1至約3〇重量%之該等烯烴,較佳 約1至約20%,且具有大於約60%,較佳大於約7〇% 之順聯指數; (D) 烯烴聚合物組合物,其包含: (i)約1〇重量份至約60重量份,較佳為約15等份至 約55等份之具有至少約8〇❶/。,較佳約9〇%至約 99·5%之順聯指數之丙烯均聚物,或具有大於 約85重量%,較佳為約9〇〇/。至約99%丙烯含量, 且順聯指數大於約60%之結晶共聚物,其選 自:(a)丙烯及乙烯,(b)丙烯、乙烯及C4_C8心 烯烴,及(c)丙烯與C4_C8 a_烯烴; (11)約3重量份至約25重量份,較佳為約5等份至約 20等份之乙烯及丙烯或CfC8心烯烴之共聚 物,其在環境溫度下不溶於二甲苯;及 (in)約10重量份至約85重量份,較佳為約15等份至 約65等份之一彈性體共聚物,其選自:(叻乙烯 及丙烯,(b)乙烯、丙烯及C4_C8 a-烯烴,及(c) 乙烯及C4-C8 a-烯烴,該共聚物視情況含有約 0 · 5重量0/〇至約1 〇重詈〇/夕—、膝 Q人丄 里里/。之一烯,且含有少於約 98346.doc 200535188 70重里。/°,較佳為約10%至約60%,最佳為約 12/。至約55/。之乙烯,且在環境溫度下可溶於 一甲苯,且具有約丨·5至約6.0 dl/g之固有黏度; 以總稀煙聚合物組合物計,(u)及(iH)之總和在約 5 0/〇至、、、勺90/〇,且⑼〜⑴之重量比小於約〇·4,較佳 為約〇·1至約0.3,其中該組合物較佳藉由至少兩級的 聚合作用來製備;及 (Ε)其混合物。 當乙烯聚合物材料用作未經氧化之烯烴聚合物材料或作 為經氧化賴聚合物材料之原料時,該乙烯聚合物材料係 選自:(Α’)乙烯均聚物’ (Βι)乙烯與選自烯烴之…烯 扭的無規共聚物,其具有約i至約2G重量%(較佳約以。至約 16〇/❶)之經聚合心烯烴含量,(c,)乙稀與c3_Cw稀煙之無規 三元共聚物’其具有約1至約2〇重量% (較佳約1%至約16%) 之經聚合(X-烯烴含量,及(D,)其混合物。 當1·丁烯聚合物材料用作未經氧化之烯烴聚合物材料, 或作為經氧化烯烴聚合物材料之原料時,該適用之聚丁烯 均或共聚物係選自:(A")丁烯七句聚物,(B")丁稀·i與乙 烯、丙烯或。5-10 α’烴之共聚物或三元共聚物,該共聚用 單體含量範圍為約i莫耳%至約15莫耳%;及(c,,)其混合 物。適用之聚丁稀均或共聚物可為順聯或間$,且盆溶 體流動率(MFR)為約0.1至15〇dg/分鐘,較佳為約〇:;至 100 ’且最佳為0.5至75。 °亥專丁稀-1聚合物材料 其製備方法及其性質為在此項 98346.doc 200535188 知。適合之聚丁烯聚合物可例如W〇 99/45043 催化^央^由以丁歸使用齊格勒-納塔⑺WNatta) “于’或如购02/102811中所描述,#由丁烯 =金屬聚合來獲得,將兩個揭示案以引用的形式併入本 稀1=聚合物材料較佳含有高至約15莫耳%之共聚合乙 :或丙稀。丁心聚合物材料更佳為具有至少㈣重量%之 、'、°。晶度(7天後採用廣角X-射線繞射)之均聚物,更佳為約 45/°至約7〇%,最佳為約55%至約60%。 氣:發Γ之組合物中用作經氧化之婦煙聚合物材料及未經 乳化之烯烴聚合物材料之原料可彼此相同或不同。 在製備經氧化之埽烴聚合物材料之—種方二將稀煙 :合:原::先在惰性氣體層下(較佳為氣)曝露於高能游 離輕射。该游離輻射應具備足夠的能量以渗透進輻射至所 需程度之聚合物材料本體中。該游離輻射可為任—形式, 但較佳包括電子及伽馬射線。更佳為電子自具有加速㈣ =5°。至約4,_千伏特之電子產生器射出。游離轄射以 約至約15百萬拉德("Mrad”),較佳為約G5至約9〇Mrad 之輻射劑量可獲得滿意之結果。 術語"拉德"通常定義為,,不論㈣源為何,使 國專利案第5,G47,446號中描述之方法導致每公克㈣之 物質吸收剩格㈣)之能量之游離轄射量。自游離: 吸收之能量係藉由已知習知劑量計檢測, 丹馬其中以一條200535188 IX. Description of the invention: [Technical field to which the invention belongs] The present invention relates to a filled olefin polymer composition and a filled olefin polymer concentrate having improved mechanical properties and scratch resistance. [Previous Technology] Industrial and automotive applications often utilize filled polymer systems to provide the required mechanical properties. Unfortunately, the mechanical properties of the surface, such as the smoothness and scratch resistance and scratch resistance of the filling system, are often insufficient to meet the needs of business. Second, the surface properties of the filling polymer system are further improved. It is added to the polymer formulation-some polyethylene rhenium. However, since polyethylene wax is a material with a high melt flow rate, its combination generally results in the degradation of the mechanical properties of the polymer system. Japanese Patent No. 2003245967 describes a composition containing crosslinked polypropylene, maleated propylene and glass fiber. The international patent application pcT / lB03 / 05054l discloses the use of irradiated, oxidized olefin polymer coupling agents for unfunctionalized flame retardants and fillers. However, there remains a need for filled polymer compositions having good mechanical properties, scratch resistance and smoothness. It has been unexpectedly discovered that this month and the first article provide enhanced mechanical properties, as well as provide improved scratch resistance and surface smoothness. [Summary of the Invention] In an embodiment, the present invention relates to a filled olefin polymer concentrate, which comprises: A ·, 々 1.0% by weight to about 400% by weight of an oxidized olefin polymer material per kg of oxidized The olefin polymer contains a total of about 1 to about 200 98346.doc 200535188 mmol of peroxide; B. about 0.5% to about 40.0% by weight of a monomer grafted with a monomer ethylene acid, ester or anhydride Propylene polymer; C. filler from about 7.0% by weight to about 800% by weight; wherein the sum of components A + B + C is equal to 100% by weight. In a second embodiment, the present invention relates to a filled olefin polymer composition comprising: A. 0.5 to about 3.0% by weight of an oxidized dilute hydrocarbon polymer material per kg of oxidized olefin The polymer contains a total of about 1 to about 2000 peroxides; B. about 0.2 to about 30.0% by weight of a propylene polymer grafted with a monomer ethylene acid, ester, or anhydride; C. about 5.0 to About 60.0 weight. /. Filler; and D. about 15.0 to about 90. 0% by weight of unoxidized olefin polymer material; wherein the sum of the components A + B + C + D is equal to 1000% by weight. [Embodiment] The olefin polymers suitable as raw materials for the oxidized dilute polymer materials and unoxidized dilute smoke polymer materials used in the filled olefin polymer composition of the present invention include propylene polymer materials, ethylene polymerization Materials, butane-1 polymer materials, and mixtures thereof. '¥ When a propylene polymer material is used as a raw material for an unoxidized olefin polymer material or an oxidized olefin polymer, the propylene polymer material may be a (A) propylene homopolymer. A cis-link index of about 9 to 99.5%; ° 98346.doc 200535188 (B) a random copolymer of propylene and an olefin selected from ethylene and one of C4-C1 () a-olefins, which contains about 1 to about 30 % By weight of the feminine, preferably from about 1 to about 20%, and having a cis-linked index of greater than about 60%, preferably greater than about 70%; (C) propylene and selected from ethylene and c4-c8a-olefins Random copolymer of two olefins, comprising from about 1 to about 30% by weight of these olefins, preferably from about 1 to about 20%, and having a cis-linkage of greater than about 60%, preferably greater than about 70% Index; (D) an olefin polymer composition comprising: (i) from about 10 parts by weight to about 60 parts by weight, preferably from about 15 parts by weight to about 55 parts by weight having at least about 80%. , Preferably a propylene homopolymer having a cis-linkage index of about 90% to about 99.5%, or having a cis-linkage index of greater than about 85% by weight, preferably about 900 /%. A crystalline copolymer having a propylene content of about 99% and a cis-link index greater than about 60%, which is selected from: (a) propylene and ethylene, (b) propylene, ethylene, and C4_C8 core olefins, and (c) propylene and C4_C8 a Olefins; (11) about 3 parts by weight to about 25 parts by weight, preferably about 5 parts to about 20 parts by weight of a copolymer of ethylene and propylene or a CfC8 core olefin, which is insoluble in xylene at ambient temperature; And (in) an elastomeric copolymer of about 10 parts by weight to about 85 parts by weight, preferably about 15 parts by weight to about 65 parts by weight, which is selected from the group consisting of: C4_C8 a-olefins, and (c) ethylene and C4-C8 a-olefins, the copolymer optionally contains from about 0.5 weight 0 / 〇 to about 1 10 weight 詈 〇 / 夕 —, knee Q people 丄 里 里 / Ene, and contains less than about 98346.doc 200535188 70 weight percent / °, preferably about 10% to about 60%, most preferably about 12% to about 55%, and at ambient temperature It is soluble in toluene and has an inherent viscosity of about 丨 · 5 to about 6.0 dl / g; Based on the total dilute polymer composition, the sum of (u) and (iH) is about 50/0 to, ,, spoon 90 / 〇, and ⑼ The weight ratio of rhenium is less than about 0.4, preferably about 0.1 to about 0.3, wherein the composition is preferably prepared by at least two stages of polymerization; and (E) a mixture thereof. When the ethylene polymer material When used as an unoxidized olefin polymer material or as a raw material for an oxidized polymer material, the ethylene polymer material is selected from: (A ') ethylene homopolymer' (Bι) ethylene and olefin ... Ethylene twisted random copolymer having a polymerized core olefin content of about i to about 2 G% by weight (preferably about .0 to about 160 / 〇), (c,) random of ethylene and c3_Cw thin smoke Terpolymers which have a polymerized (X-olefin content, and (D,) mixtures thereof of from about 1 to about 20% by weight (preferably from about 1% to about 16%). When the 1.butene polymer When the material is used as an unoxidized olefin polymer material, or as a raw material for an oxidized olefin polymer material, the applicable polybutene homo- or copolymer is selected from the group consisting of: (A ") butene seven sentence polymer, ( B ") a copolymer or terpolymer of butylene · i and ethylene, propylene, or .5-10 α 'hydrocarbons, the comonomer content range is about i Molar% to about 15 Molar%; and (c ,,) mixtures thereof. Suitable polybutadiene homo- or copolymers can be cis-link or m- $, and the basin solution flow rate (MFR) is about 0.1 to 150 dg / min, preferably about 0: 100 to 100 ′ and most preferably 0.5 to 75. The preparation method and properties of the polymer -1 polymer material are known in 98346.doc 200535188. A suitable polybutene polymer can be catalyzed, for example, by W99 / 45043, by using Ziegler-Natta (WNatta), or "as described in the purchase 02/102811, # 由 butylene = metal Obtained by polymerization, the two disclosures are incorporated by reference into this dilute 1 = the polymer material preferably contains up to about 15 mol% of co-polymer B: or acrylic. The Ding Xin polymer material is more preferably having at least ㈣% by weight. The homopolymer of crystallinity (using wide-angle X-ray diffraction after 7 days) is more preferably about 45 / ° to about 70%, and most preferably about 55% to about 60%. The raw materials for the oxidized feminine tobacco polymer material and the non-emulsified olefin polymer material in the composition of gas: may be the same or different from each other. In the preparation of the oxidized thorium hydrocarbon polymer material, the second method is to dilute the smoke: together: the original :: first under an inert gas layer (preferably gas), and exposing it to high energy free light. The free radiation should have sufficient energy to penetrate into the bulk of the polymer material to the required extent. The free radiation may be in any form, but preferably includes electrons and gamma rays. More preferably, the electron has its own acceleration ㈣ = 5 °. To about 4, _ kilovolts of the electron generator. Satisfactory results are obtained with radiation doses of about to about 15 million rads (" Mrad ", preferably about G5 to about 90 rads. The term " rad " is generally defined as ,, Regardless of the source of the radon, the method described in the National Patent Case No. 5, G47,446 caused the amount of free energy to be absorbed per gram of radon material. Self-free: The absorbed energy is known by The conventional dosimeter test, one of Danma

含有輻射敏感染料之聚合物薄膜作為能量吸收感測構件Z •10- 98346.doc 200535188 量測設備。因此,在此說明書中所用之術語"拉德,,意謂導 致放置在待輪射之烯烴聚合物材料表面上之劑量計中,每 公克聚合物薄膜吸收等於100爾袼之能量之游離輻射量,無 論該材料為-床或一層顆粒,或一薄膜,或一薄片的形式。 該經輻射之烯烴聚合物材料接著氧化,其較佳以一系列 步驟進^第-處理步驟包括在活性氧存在τ(活性氧之第 一文控篁大於約〇.〇〇4體積%但少於約15體積%,較佳少於 約8體積%,更佳少於約5體積%,且最佳自約13體積%至約 3.0體積%)將經輻射之聚合物加熱至第一溫度(至少約乃艽 但低於該聚合物之軟化,點,較佳約饥至約14代,更佳約 饥至約i 〇(TC ’且最佳約贼至約阶。儘可能快速地(較 佳在少於約10分鐘内)完成加熱至所需溫度。接著將該聚合 物維持於該選定溫度(一般約5至約9〇分鐘)以提高氧與聚合 勿中自由基之反應知度。该維持時間可由熟習此項技術者 視,原料之性質、所用活性氧之漢度、輻射劑量及溫度來 决定。最大時間係藉由該流化床之物理限制條件所決定。 在第二處理步驟中’在氧存在下(氧之第二受控量大於約 〇.〇〇4體積%但少於約15體積%,較佳少於約8體積%,更佳 =於約5體積% ’且最佳自約i · 3體積%至約3. 〇體積觸經 W之聚合物加熱至第二溫度(至少約坑但低於該聚合 物之軟化點二溫度較佳自約刚t至低於該聚合物之 軟化點’並高於第-步驟之第一溫度。接著將該聚合物維 持於該選定溫度及氧濃度條件約1G至約3叫鐘,較佳約2〇 至約⑽分鐘’以提高斷鏈率且將鏈碎片形成長鏈分枝的重 98346.doc 200535188 心㈣減至最小’意即將長鏈分 持時間係±+姑 士成最小化。該維 于間係由關於在第—處理步 定。 汀4 _之相同因素所決 在可選第三步驟中,膝你# yL ^ 氣體層下(較佳為t、 ί <烯烴聚合物材料在惰性 下(數佳為虱)加熱至第三溫 聚合物之軟化點),且维捭人她。但低於該 佳約叫鐘。若運行驟 至約120分鐘,較 ^ - . x v ",可生產出更穩定之產物。若 聚合物欲儲存而非立即使用,或若該使用: !里係如上描述之範圍之最高位,則較佳使用該+ 排二聚=然後在惰性氣體層下(較佳為氮),於自該二 辨出刖,經約1 0分鐘丰 刀鐘時間冷部至約7CTC之第四溫度。以此 方式形成穩定之中間物,1 -步降解。 ”了在至度下長期儲存而不會進 下實㈣處理過程之一較佳方法係在第一受控量之氧存在 在第-溫度下操作,將該經輕射之婦煙聚合物通過— 7床組件,在第二受控量之氧存在下,在第二溫度下摔 作’將該聚合物通過第二流化床系統’且接著在氮層下,' 。第抓化床、、且件内,維持該聚合物在第三溫度。在商業 操作中車乂佳為一連續製程,其在前兩個步驟使用獨立的 ^匕床’而在第三個步驟使用一淨化混合床。然而,該製 程亦可使用加熱至每個處理步驟所需溫度之流化氣流,在 ^固流化床中以批量模式進行。不似一些技術(諸如炫融擠 壓方法)’该流化床方法不需要該輻射之聚合物轉化至炫融 狀態並接著再固化且粉碎至所需形式。該流化介質可為(例 98346.doc -12- 200535188 如)氮或任何關於目前自由基呈惰性之其它氣體,例如 氬、氣及氦。 聚合物中形成之過氧化物基之濃度可在該經輻射之聚合 物製備過程中藉由改變該輻射劑量及在輻射後該聚合物所 曝露於其中之氧的數量來控制。在流化床氣體流中之氧含 量藉由在該流化床之進口處加入經乾燥過濾的空氣來控 制。空氣須不斷加入以補償聚合物中形成過氧化物所消耗 掉的氧。 或者該經氧化之稀煙聚合物材料可根據以下步驟製 備。在第一處理步驟,當加入受控量之氧以使得該烯烴聚 合物曝露於其中時’該烯烴聚合物之原料採用〇1至1〇重量 %之有機過氧化㈣發劑處理,氧之數量大於請4體積。A polymer film containing a radiation-sensitive dye is used as an energy absorption sensing member Z • 10- 98346.doc 200535188 measuring equipment. Therefore, the term " rad, " as used in this specification, means that in a dosimeter placed on the surface of the olefin polymer material to be fired, each gram of polymer film absorbs free radiation equal to 100 ergs. Amount, whether the material is in the form of a bed or a layer of particles, or a film, or a sheet. The irradiated olefin polymer material is then oxidized, which preferably proceeds in a series of steps. The first treatment step includes the presence of τ in the active oxygen (the first control of active oxygen is greater than about 0.0004% by volume but less Heat the irradiated polymer to a first temperature (about 15 vol%, preferably less than about 8 vol%, more preferably less than about 5 vol%, and most preferably from about 13 vol% to about 3.0 vol%) ( It is at least about but below the softening point of the polymer, preferably about hunger to about 14 generations, more preferably about hunger to about i 0 (TC 'and the best about thief to about order. As fast as possible (more than It is better to complete the heating to the required temperature in less than about 10 minutes. The polymer is then maintained at the selected temperature (generally about 5 to about 90 minutes) to improve the reaction awareness of oxygen with free radicals in the polymerization. The maintenance time can be determined by those skilled in the art, the nature of the raw materials, the degree of active oxygen used, the radiation dose and temperature. The maximum time is determined by the physical constraints of the fluidized bed. In the second processing step Medium 'in the presence of oxygen (the second controlled amount of oxygen is greater than about 0.004 body %% but less than about 15% by volume, preferably less than about 8% by volume, more preferably less than about 5% by volume, and most preferably from about i. 3% by volume to about 3.0% by volume of polymer heated by W To a second temperature (at least about pits but below the softening point of the polymer. The second temperature is preferably from about t to below the softening point of the polymer 'and above the first temperature of the first step. The polymerization is then carried out. The material is maintained at the selected temperature and oxygen concentration conditions of about 1G to about 3 minutes, preferably about 20 to about ⑽ minutes' to increase the chain-break rate and the chain fragments to form long-chain branches. 98346.doc 200535188 “Minimizing to a minimum” means minimizing the long-chain splitting time of ± +%. This dimension is determined by the same factors in the first processing step. Ting 4 _ The same factors are determined in the optional third step,你 你 # yL ^ Under the gas layer (preferably, the olefin polymer material is heated to the softening point of the third-temperature polymer under inertness (a few are lice)), and it is very difficult for her. But low Call the bell at this good appointment. If it runs for about 120 minutes, it will produce a more stable product than ^-. Xv ". If the polymer is to be stored Rather than use it immediately, or if you use: The inside is the highest position of the range as described above, it is better to use the + row dimerization = then under the inert gas layer (preferably nitrogen), discern from the two Alas, it takes about 10 minutes to reach the fourth temperature of about 7CTC in the cold part. It forms a stable intermediate in this way, and degrades in 1 step. "It is stored for a long time under extreme conditions without going into actual conditions." One of the preferred methods of processing is to operate in the presence of a first controlled amount of oxygen at a-temperature, and pass the lightly-treated feminine tobacco polymer through a 7-bed module in the presence of a second controlled amount of oxygen. At the second temperature, it is dropped as' passing the polymer through the second fluidized bed system 'and then under the nitrogen layer,' the first bed, and the inner part, maintain the polymer at the third temperature. In commercial operations, Che Yujia is a continuous process, which uses a separate dagger bed 'in the first two steps and a purge mixed bed in the third step. However, the process can also be performed in a batch fluidized bed using a fluidized gas stream heated to the temperature required for each processing step. Unlike some techniques (such as the melt extrusion method), the fluidized bed method does not require the irradiated polymer to be converted to the melt state and then re-solidified and crushed to the desired form. The fluidizing medium may be (eg, 98346.doc -12-200535188 such as) nitrogen or any other gas that is inert with respect to the present free radicals, such as argon, gas, and helium. The concentration of peroxide groups formed in the polymer can be controlled during the preparation of the irradiated polymer by changing the radiation dose and the amount of oxygen to which the polymer is exposed after the radiation. The oxygen content in the fluidized bed gas stream is controlled by adding dry filtered air to the inlet of the fluidized bed. Air must be continuously added to compensate for the oxygen consumed by the formation of peroxides in the polymer. Alternatively, the oxidized dilute polymer material can be prepared according to the following steps. In the first processing step, when a controlled amount of oxygen is added so that the olefin polymer is exposed therein, the raw material of the olefin polymer is treated with 0.01 to 10% by weight of an organic peroxide hair spray, and the amount of oxygen More than 4 volumes please.

但小於體積%,較佳小於15體積%,更佳小於8體積% 且最佳為1.G體積%至5.〇體積% ;溫度為至少25。〇但低於i 聚合物之軟化點溫度’較佳約饥幻贼。在第二處理$ 驟中,該聚合物接著加熱至達到該聚合物之軟化點溫度。 少約25 〇,較佳自1()〇t至低於該聚合物之軟化點溫度,^ 濃度在與第一處理步驟之相同範圍内。總反應時間通常, f至4 j時㈣氧處理後,在至少為⑼。。但低於該濟 “勿之軟化點溫度下處理該聚合物,”為Μ小時至約 :時’且在一惰性氣氛中(諸如氮)處理以中止任何活性自d 基0But less than vol%, preferably less than 15 vol%, more preferably less than 8 vol% and most preferably 1. G vol% to 5.0 vol%; the temperature is at least 25. 〇 but below the softening point temperature of the polymer i 'is preferred. In a second treatment step, the polymer is then heated to the softening point temperature of the polymer. It is about 25% less, preferably from 1 (t) to less than the softening point temperature of the polymer, and the concentration is within the same range as the first treatment step. The total reaction time is usually at least ⑼ after oxygen treatment at f to 4j. . However, below this "do not treat the polymer at a softening point temperature" is M hours to about: hours' and treatment in an inert atmosphere (such as nitrogen) to stop any activity from the d group.

適當的有機過氧化物 及過氧化二苯甲醯; 包括:過氧化醯,諸如過氧化苯甲 二燒基及芳烷基過氧化物,諸如二 98346.doc -13- 200535188 第三丁基過氧化物,過氧化二異丙苯;異丙苯基丁基過氧 化物;ι,ι,-二第三丁基過氧基_3,5,5,_三甲基環己烷,· -甲基1’2,5•二第二丁基過氧化己烧’及雙(α_第三丁基過 氧化異丙苯),及過氧化酯,諸如雙(α_第三丁基過氧化特戊 酸醋過苯甲酸第三丁酯;2,5_二甲基己基_2,5_二過苯甲 酸醋;二過鄰苯二f酸第三丁酯;己酸第三丁基過氧基_2_ 乙醋,及己酸1,1-二甲基_3_經丁基過氧基_2_乙酉旨,及過氧 化碳酸酯’諸如過氧化二碳酸二(2_乙基己醋),過氧化二碳 酸二正丙醋’及過氧化二碳酸二(心第三丁基環己醋)。該等 過氧化物可以純物質或在稀釋介質中使用。 用於本發明之組合物之經氧化之稀烴聚合物材料較佳每 △斤、丄氧化之烯煙聚合物材料含有總共大於約!随〇1之過 氧化物。該經氧化之烯烴聚合物材料更佳每公斤經氧化之 稀烛聚合物材料含有自大於總共約丨至約軸。丨之過氧 化物,最佳每公斤經氧化之稀烴聚合物材料含有總共約$至 約100 mmol之過氧化物。 該等經氧化之烯烴聚合物之數量平均分子量⑷ 大於約10,000,儘管在一此情 為 月匕會稍低約10,〇〇〇。 i、製備經氣化之烤烴聚合物材料用 聚合物材料較佳為丙烯聚合物材料。該原= <、、、八備大於約80¾之順聯指數之丙烯均 稀烴聚合物材料較佳藉由輻射 且乳化之 (如±_幻。 且k後曝露於氧中 適合之填料包括增強纖維’諸如:破璃纖維,碳纖維, 98346.doc -14- 200535188 石墨纖維,金屬纖維曰鬌 曰曰4及方無聚醯胺;惰性填料,諸 如··滑石粉、石夕灰石、带# 、 农母、奴酸鈣、玻璃微球、陶瓷微 球、玻璃棉、石棉、;括 不銹鋼棉、鋼棉,及石膏;陶瓷纖維, 諸如··氧化鋁、氧化鋁_矽 y石矽石,及其混合物。本發明 之惰性填料目前較佳可细八炎 J 刀為具有粒度自約0.8至約40微 米範圍之固體。現芒為诂接成 見為玻璃纖維,該填料可包括彼等可購 得之玻璃纖維,市場上摘受故秘 ❺為牦強劑。該等玻璃纖維可為 短纖維的形式(通常長度自約16 mm至約7 9 _),長纖維 (通常長度自約12.7至約51 _),或為連續細絲纖維的形 式。該填料較佳為玻璃纖維。 該以單體乙烯酸、醋或奸接枝之之丙烯聚合物可藉由任 何在該技術發展水平所已知之方法製備1㈣聚合物較 佳為以c3-c2。單節乙烯酸、酯或酐接枝,且更佳以曱基丙烯 酸、丙㈣、順丁稀二酸或其奸接枝。該丙烯聚合物最佳 為以順丁烯二酸酐接枝。以經接枝丙 他㈣、醋或針之含量較佳為約。.2重量 里%。早體乙烯酸、酯或酐之含量更佳為約〇3重量%至約 7.〇重量%,最佳為約〇·4重量%至約5 〇重量%。 在本發明之該充填烯烴聚合物之濃縮物中,該填料材料 以約7.0重量%至約80.0重量%之量存在,該填料較佳以約 1=量%至約⑽重量%之量存在,該填料更佳以約㈣ 重里/〇至約70.0重量%之量存在。 % 5亥經氧化之稀烴聚合物材料以約1 · 〇重 ’較佳以約5.0重量%至約35.0重量〇/0, 量%至約40.0重量 更佳以約1 0 · 〇重量 98346.doc -15- 200535188 %至約30.〇重量%之量存在。 該以單體乙烯酸、酯或酐接枝之丙烯聚合物以約〇·5重量 〇/〇至約40.〇重量%,較佳以約^重量%至約2〇〇重量%,更 佳以約2.0重量%至約10·〇重量。/❶之量存在。 在本發明之該充填稀煙聚合物之組合物中,該填料材料 以約5.0重量%至約60·0重量%之量存在,該填料較佳以約 10=重量%至約5〇』重量%之量存在,該填料更佳以約㈣ 重量%至約40.〇重量%之量存在。 該經氧化之烯烴聚合物材料以約〇·5〇重量%至約% 〇重 量%之量,較佳以約1.0重量%至約25.0重量%,更佳以約5 〇 重量%至約2〇.〇重量%之量存在。 該以單節乙烯酸、酯或酐接枝之丙烯聚合物以約〇·2重量 %至約30.0重量%,較佳以約〇·3重量%至約1〇〇重量❶2 佳以約〇·5重量%至約3.0重量%之量存在。 目刚’該未經氧化之烯烴聚合物材料以約丨5 〇重量。/。至約 9〇.〇重量%,較佳以約20·0重量%至約8〇 〇重量%,更佳以約 30·0重量%至約75.0重量%之量存在。 該經氧化之烯烴聚合物材料、填料、以單體乙烯酸、酯 或酐接枝之丙烯聚合物,及視情況未經氧化之烯烴聚合物 材料可在環境溫度下以此項技術中習知操作方法來結合; 其包括(例如):筒式滚動,或以低速或高速攪拌器。該所得 組合物接著以在此項技術中習知之任何習知方式在熔融2 態下,以批次或連續方式化合;例如,藉由使用一班伯尼 (Banbury)攪拌器,一捏練機,或一單或雙螺桿擠壓機。然 98346.doc -16- 200535188 後造粒該材料。 藉由ASTM D1238在230。’ 2.16 kg下測定熔體流動率 (MFR ),以dg/为鐘為單位給予記錄。將順聯指數("U ”) 定義為丙烯聚合物不溶於二甲苯之百分數。丙烯聚合物在 室溫下溶於二甲苯之重量百分數採用下面方法測定:將2·5 g聚合物在室溫下溶於裝於配有攪拌器之容器之25〇…二 甲苯中,並在135C下攪拌加熱2〇分鐘。在繼續攪拌下,將 忒/谷液冷部至25 C,且接著在不欖拌的情況下靜置3〇分鐘 以使得固體可以沉澱下來。以濾紙過濾該固體,殘留溶液 藉由以氮氣流處理進行蒸發,且將該固體殘餘物在8〇〇c下 真空乾燥直至達到一恆定重量。該等數值大體上對應於藉 由採用沸騰正庚烷萃取的方法測定的順聯指數,其藉由定 義疋為聚丙稀之順聯指數。該丙烯經氧化之稀烴聚合物之 過氧化物含;£係如在經Functional Groups所作Quantitative Organic Analysis(S. Siggia等人,第四版,NY,Wiley 1979, ρρ· 334-42)中描述。達屈服點之拉伸強度根據ASTM D638-89 來量測。達屈服點之撓曲模數及屈撓強度根據astm D790-92來量測。熱扭變溫度根據ASTMD648-01B來測量。 其屈服伸長率根據ASTMD638-89來量測。 在自Hitachi購得之Hitachi S35 00掃描電子顯微鏡上進行 掃描電子顯微圖成像。該等測試樣品在SEM分析前係採用 金進行賤塗。 抗刮擦性係使用 Ford Laboratory Test Method BN 108-13 方法(抗刮擦性)測定。該裝置包括數個靜置在該測試樣品之 98346.doc -17- 200535188 ^面的配重針。該用於刮擦測試之針係 球,而用於擦傷測試之針係7.g職球。裝載 = 施加以下標準力於該測試材料表面f牛頓(Ν);Γο Ν,10.0Ν,7.0Ν; 5.〇ν。將該等針接著沿著 ㈣1至5之#級量表對所有刮擦線給予敎並分級,卜, 全無刮擦線而5 =嚴㈣擦。進行5次抗刮擦性測試並對: 測试結果進行合計。Appropriate organic peroxides and benzoylperoxide; include: hydrazone peroxides such as benzoyl peroxide and aralkyl peroxides such as di 98346.doc -13- 200535188 tertiary butyl peroxide Oxides, dicumyl peroxide; cumylbutyl peroxide; ι, ι, -di-tert-butylperoxy_3,5,5, _trimethylcyclohexane, ·- Methyl 1'2,5 • di-second butyl peroxyhexane 'and bis (α_third butyl cumene peroxide), and peroxide esters such as bis (α_third butyl peroxide) Tert-butyl pivalate; 2,5-dimethylhexyl_2,5-diperbenzoate; tert-butyl diphthalate; tert-butyl perhexanoate Oxy_2_ ethyl acetate, and 1,1-dimethylhexanoic acid via butylperoxy_2_acetic acid, and peroxycarbonates such as di (2_ethylhexadioxydicarbonate) Vinegar), di-n-propyl peroxydicarbonate 'and diperoxy dicarbonate (the third butyl cyclohexane vinegar). These peroxides can be used as pure substances or in diluent media. Combinations used in the present invention Oxidized dilute hydrocarbon polymer materials The oxidized olefinic smoke polymer material contains a total of more than about! With a peroxide of 0. The oxidized olefin polymer material preferably contains more than about a total of about 1 kg of oxidized dilute candle polymer material. Approximately. 丨 The peroxide, preferably per kilogram of oxidized dilute hydrocarbon polymer material, contains a total of about $ to about 100 mmol of peroxide. The number average molecular weight of these oxidized olefin polymers is greater than about 10,000 Although, in this case, the moon dagger will be slightly lower than about 10,000. I. The polymer material for preparing the gasified roasted hydrocarbon polymer material is preferably a propylene polymer material. The original = < ,,, The propylene homogeneous dilute hydrocarbon polymer material with a cis-linkage index greater than about 80¾ is preferably irradiated and emulsified (e.g., __magic.) And suitable fillers after exposure to oxygen after k include reinforcing fibers such as: broken glass Fiber, carbon fiber, 98346.doc -14- 200535188 Graphite fiber, metal fiber, and polyamine-free; inert fillers, such as talcum powder, stone ash powder, belt #, farm mother, slavic acid Calcium, glass microspheres, ceramic microspheres, glass Glass wool, asbestos, stainless steel wool, steel wool, and gypsum; ceramic fibers, such as alumina, alumina_silica, and mixtures thereof. The inert fillers of the present invention are currently preferred to be fine. The J-knife is a solid with a particle size ranging from about 0.8 to about 40 microns. It is now known as glass fiber, and the fillers can include their commercially available glass fibers. These glass fibers may be in the form of short fibers (usually from about 16 mm to about 79 mm), long fibers (usually from about 12.7 to about 51 mm), or in the form of continuous filament fibers. The filler is preferably glass fiber. The propylene polymer grafted with monomeric ethylene acid, vinegar, or methacrylic acid can be prepared by any method known in the state of the art, and the polymer is preferably c3-c2. A monovalent ethylene acid, ester or anhydride is grafted, and more preferably is grafted with fluorenylacrylic acid, propionate, maleic acid, or its base. The propylene polymer is preferably grafted with maleic anhydride. The content of grafted betaine, vinegar or needle is preferably about. .2% by weight. The content of the early-body vinyl acid, ester or anhydride is more preferably from about 0.3% by weight to about 7.0% by weight, and most preferably from about 0.4% by weight to about 50% by weight. In the olefin polymer-filled concentrate of the present invention, the filler material is present in an amount of about 7.0% by weight to about 80.0% by weight, and the filler is preferably present in an amount of about 1 =% by weight to about ⑽% by weight, The filler is more preferably present in an amount of from about ㈣% / 0 to about 70.0% by weight. % 50% of the oxidized dilute hydrocarbon polymer material is from about 1.0% by weight, preferably from about 5.0% by weight to about 35.0% by weight, and preferably from about 10% by weight to about 40.0% by weight, about 10346. doc -15-200535188% to about 30.0% by weight. The propylene polymer grafted with the monomer ethylene acid, ester or anhydride is about 0.5 wt% to about 40.0 wt%, preferably about ^ wt% to about 2000 wt%, more preferably From about 2.0% by weight to about 10.0% by weight. / ❶ 量 exists. In the thin-smoke-filled polymer composition of the present invention, the filler material is present in an amount of about 5.0% by weight to about 60 · 0% by weight, and the filler is preferably about 10 =% by weight to about 50% by weight. Is present in an amount of 5%, and the filler is more preferably present in an amount of from about ㈣% to about 40.0% by weight. The oxidized olefin polymer material is in an amount of about 0.50% to about 0% by weight, preferably about 1.0% to about 25.0% by weight, and more preferably about 50% to about 2% by weight. An amount of .0% by weight is present. The propylene polymer grafted with a single-stage ethylene acid, ester or anhydride ranges from about 0.2% to about 30.0% by weight, preferably from about 0.3% to about 100% by weight. 5% to about 3.0% by weight is present. Meme 'The unoxidized olefin polymer material is about 50 weight. /. To about 90.0% by weight, preferably from about 20.0% to about 800% by weight, and more preferably from about 30.0% to about 75.0% by weight. The oxidized olefin polymer material, filler, propylene polymer grafted with monomer ethylene acid, ester, or anhydride, and optionally the olefin polymer material that is not oxidized, are known in the art at ambient temperature. The method of operation is combined; it includes, for example, a drum roll, or a low or high speed agitator. The resulting composition is then combined in a batch or continuous manner in the molten 2 state in any manner known in the art; for example, by using a Banbury mixer, a kneader , Or a single or twin screw extruder. Of course, this material was granulated after 98346.doc -16- 200535188. With ASTM D1238 at 230. The melt flow rate (MFR) was measured at 2.16 kg and recorded in dg / clock. The cis-link index (" U ") is defined as the percentage of propylene polymer insoluble in xylene. The weight percentage of propylene polymer soluble in xylene at room temperature is determined by the following method: 2.5 g of polymer in the chamber Dissolve in 25.0 xylene in a container equipped with a stirrer at room temperature, and heat with stirring at 135 C for 20 minutes. With continued stirring, set the tritium / valley liquid cooler to 25 C and then Let stand for 30 minutes under stirring to allow the solids to settle. Filter the solids with filter paper, evaporate the residual solution by treating with a stream of nitrogen, and dry the solid residue under vacuum at 800c until it reaches A constant weight. These values generally correspond to the cis-linked index determined by the method using boiling n-heptane extraction, which is defined as the cis-linked index of polypropylene. The propylene-oxidized dilute hydrocarbon polymer Peroxide content; as described in Quantitative Organic Analysis by Functional Groups (S. Siggia et al., Fourth Edition, NY, Wiley 1979, ρρ · 334-42). Tensile strength up to yield point according to ASTM D638-89 Call The flexural modulus and flexural strength up to the yield point were measured according to astm D790-92. The thermal distortion temperature was measured according to ASTMD648-01B. The yield elongation was measured according to ASTMD638-89. Purchased from Hitachi Scanning electron microscope images were obtained on a Hitachi S35 00 scanning electron microscope. These test samples were painted with gold before SEM analysis. The scratch resistance was measured using the Ford Laboratory Test Method BN 108-13 method (scratch resistance The device includes several counterweight pins resting on the surface of the test sample 98346.doc -17- 200535188. The needle used for the scratch test is a ball, and the needle used for the abrasion test. 7.g professional ball. Loading = apply the following standard force to the surface of the test material: f Newton (N); Γο Ν, 10.0N, 7.0N; 5.〇ν. Follow these needles along # 1 to 5 # All scales are scratched and graded. No, there are no scratches and 5 = severe scratches. 5 scratch resistance tests are performed and the test results are totaled.

將具有MFR為〇.3 dg/分鐘及工』為% 8之聚丙稀均聚, (自BaseuUSAInc·購得)在氣層下以〇 5百萬拉德輕射。旧 輪射之聚合物接著以2.2體積%之氧在阶下處理時,」 二後以2.2體積%之氧在13〇t下額外處理】小時。然她 乳。該聚合物接著在氮層下在13〇。。下加熱】小時,將其》 卻並收集。該擠出之聚合物之MFR為13〇〇dg/分鐘。該:"A polypropylene homopolymer having an MFR of 0.3 dg / min and a work ratio of 8% (commercially available from BaseuUSA Inc.) was shot lightly at 0.5 million rads under the gas layer. When the old shot polymer was then treated with 2.2 vol% oxygen under the stage, "the additional treatment was performed with 2.2 vol% oxygen at 13t for additional hours]. Of course she was breast. The polymer was then under a nitrogen layer at 130. . Under heating] hours, it was collected and collected. The MFR of the extruded polymer was 13,000 dg / min. The: "

化之丙烯聚合物之過氧化物含量為每公斤經氧化之丙烯秀 合物總共為35 mmol之過氧化物。 製備方法2 將具有MFR為0.7 dg/min及不溶於二甲苯分率為95 6%之 聚丙烯均聚物(自Basell USA Inc•購得)在氮層下以〇·5百萬 拉德輻射。該經輻射之聚合物接著採用2·5體積%之氧在 55t下處理5分鐘,且然後以2·5體積%之氧在14〇t:下額外 處理60刀鐘。然後移除氧。該聚合物接著在氮層下在“ο。〇 下加熱60分鐘,將其冷卻並收集。該擠出之聚合物之mfr 為1800 dg/分鐘。該經氧化之丙烯聚合物之過氧化物含量為 98346.doc -18- 200535188 母公斤經氧化之丙稀聚合物為26 mmol之過氧化物。 實例1-4及比較實例5-8 在如上所述之製備1及2中所製備之樣品與AO 330(自 Albermale可購得之抗氧化劑),及硬脂酸鈣進行乾摻合。自 PPG Industries可購得之ppg-3793玻璃纖維,及自Basell USA Inc·可購得之未經氧化之丙烯均聚物(MFR為0.32且Ι·Ι· 為95.6),獨立饋入自c〇peri〇n可購得之ZSK 40 mm雙螺桿 擠出機’並在210-230°C下化合。所有材料然後在一台自 Batenfeld可購得之155公克Batenfeld注塑機上注塑,注塑溫 度為70°C。所有樣品含有p/❶Polybond 3200(自Crompton公 司可購得之順丁烯二酸化聚丙烯,其順丁烯二酸酐含量為 1 ·0重篁%)。比較實例7及8之組合物亦包含自HoneywellThe propylene polymer has a peroxide content of 35 mmol of peroxide per kg of oxidized propylene show. Preparation method 2 A polypropylene homopolymer (commercially available from Basell USA Inc.) having an MFR of 0.7 dg / min and an insoluble xylene content of 95 6% was irradiated under a nitrogen layer with 0.5 million rads . The irradiated polymer was then treated with 2.5 vol% oxygen at 55t for 5 minutes, and then treated with 2.5 vol% oxygen at 140t: an additional 60 knife minutes. Then remove the oxygen. The polymer was then heated under a nitrogen layer at "ο.〇 for 60 minutes, cooled and collected. The mfr of the extruded polymer was 1800 dg / min. The peroxide content of the oxidized propylene polymer It is 98346.doc -18- 200535188 The mother kg of oxidized propylene polymer is 26 mmol of peroxide. Examples 1-4 and Comparative Examples 5-8 The samples prepared in Preparations 1 and 2 as described above and AO 330 (antioxidant available from Albermale), and dry blending with calcium stearate. Ppg-3793 glass fiber available from PPG Industries, and unoxidized polymer available from Basell USA Inc. A propylene homopolymer (MFR 0.32 and I · I 95.6), fed separately from a commercially available ZSK 40 mm twin-screw extruder 'and compounded at 210-230 ° C. All The material was then injection molded on a 155-gram Batenfeld injection molding machine available from Batenfeld at an injection temperature of 70 ° C. All samples contained p / ❶Polybond 3200 (maleated maleated polypropylene available from Crompton, which Butene dianhydride content is 1.0 wt%). The compositions of Comparative Examples 7 and 8 also contain H oneywell

International Inc.可購得之聚乙烯蠟AC_6。 實例1-4及比較實例5_8之組合物、機械性質及抗刮擦性在 表1中列出。 表1 實例1 實例2 實例3 實例4 比較實例5 比較實例6 比較實例7 比較實例8 i璃纖維(重量%) 29.95 29.95 29.95 29.95 29.95 29.95 29.95 29.95 禾經氧化之丙烯均聚 物(重量%) 66.89 63.89 66.89 63.89 69.88 68.88 66.89 63.89 川貝丁烯二酸化聚丙烯 (重量%) 1.00 1.00 1.00 1.00 - 1.00 1.00 1.00 PE蠟(重量%) - - _ • _ - 2.00 4.99 製備2中經氧化之烯 烴聚合物(重量 2.00 4.99 - - - - - - 裂備1中經氧化之烯 烴聚合物(重量〇/〇、 _ - 2.00 4.99 - - - - 抗氧化劑(重量 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 硬脂醱鈣(重詈〇/0、 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 機械性質 高負載181 MPa (°〇 123 120 119 132 118 120 115 109 低負載ο." MPa CC) 150+ 149 150+ 150+ nd 147 148 144 98346.doc -19- 200535188 拉伸強度(MPa) 屈服伸長率(〇/0) ^曲模k画~~ l%(MPa) 正切Commercially available polyethylene wax AC_6 by International Inc. The compositions, mechanical properties and scratch resistance of Examples 1-4 and Comparative Examples 5-8 are listed in Table 1. Table 1 Example 1 Example 2 Example 3 Example 4 Comparative Example 5 Comparative Example 6 Comparative Example 7 Comparative Example 8 Glass fiber (wt%) 29.95 29.95 29.95 29.95 29.95 29.95 29.95 29.95 Hexane propylene homopolymer (wt%) 66.89 63.89 66.89 63.89 69.88 68.88 66.89 63.89 Chuanbebutadiene acidified polypropylene (% by weight) 1.00 1.00 1.00 1.00-1.00 1.00 1.00 PE wax (% by weight)--_ • _-2.00 4.99 Preparation of 2 oxidized olefin polymer ( Weight 2.00 4.99------Oxidized olefin polymer in cracked preparation 1 (weight 0 / 〇, _-2.00 4.99----antioxidant (weight 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 calcium stearate ( Weight 〇 / 0, 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 Mechanical properties High load 181 MPa (° 〇123 120 119 132 118 120 115 109 Low load ο. &Quot; MPa CC) 150+ 149 150+ 150+ nd 147 148 144 98346.doc -19- 200535188 Tensile strength (MPa) Yield elongation (0/0) ^ curve die k ~~ l% (MPa) Tangent

- ---~~"——2C---- ~~ " —— 2C

1中貝料明顯看出:玻璃充填之摻合物(含有經氧化 之烯烴聚合物材料及順丁烯二酸化聚丙烯)之機械性質,相 對於該等比較實例,提供_經均衡改良之機械㈣,即使 含有聚乙烯蠟。另夕卜包含經氧化之烯烴聚合物材料及順 丁烯二酸化聚丙烯之樣品提供改良之抗刮擦性。 圖2及3之SEM圖像顯示根據本發明之實例丨及2之含有經 氧化之烯烴聚合物材料及順丁烯二酸化聚丙烯之組合物, 相對於比較實例6,其具有改良之表面平滑性。1 The shell material clearly shows that the mechanical properties of the glass-filled blends (containing the oxidized olefin polymer material and maleated polypropylene) relative to these comparative examples provide _ balanced and improved machinery㈣ , Even if it contains polyethylene wax. In addition, samples containing oxidized olefin polymer materials and maleated polypropylene provide improved scratch resistance. The SEM images of FIGS. 2 and 3 show the composition containing the oxidized olefin polymer material and maleated polypropylene according to the examples of the present invention and 2, which has improved surface smoothness compared to Comparative Example 6. .

本文所揭示之本發明的其它特徵、優點及實施例在閱讀 前述揭示案後對該等普通程度熟習此項技術者是顯而易見 的。關於此點,儘管本發明之特定實施例已給予相當詳細 之描述,但該等實施例之變化及修正可不偏離本發明所描 述及主張之精神及範疇來實現。 【圖式簡單說明】 圖1係比較實例6之掃描電子顯微圖。 圖2係實例1之掃描電子顯微圖。 圖3係實例2之掃描電子顯微圖。 98346.doc -20-Other features, advantages and embodiments of the invention disclosed herein will be apparent to those of ordinary skill in the art after reading the foregoing disclosure. In this regard, although specific embodiments of the present invention have been described in considerable detail, variations and modifications of these embodiments can be implemented without departing from the spirit and scope of the invention as described and claimed. [Schematic description] Figure 1 is a scanning electron micrograph of Comparative Example 6. FIG. 2 is a scanning electron micrograph of Example 1. FIG. Figure 3 is a scanning electron micrograph of Example 2. 98346.doc -20-

Claims (1)

200535188 十、申請專利範圍: 1 _ 一種充填烯烴聚合物之濃縮物,其包含: A. 約U至約後〇重量%之經氧化之烯烴聚合物材料’每 公斤經氧化之烯烴聚合物含有總共約丄至約2〇〇随⑴之 過氧化物; B. 約0.5至約40.〇之以單體乙烯酸、酉旨或肝接枝之丙稀 聚合物;及 c.約7.0至約80.0重量%之填料,其選自玻璃纖維、碳纖 維、石墨纖維、晶鬚、金屬纖維、芳族聚醯胺、滑石粉、 矽灰石、碳酸鈣、雲母、玻璃微球、陶瓷微球、玻璃棉、 石棉、不銹鋼棉、鋼棉、石膏、氧化鋁、氧化鋁-矽石、 矽石,及其混合物; 其中組份A+B + C之總和等於1〇〇重量〇/0。 2·如請求項1之組合物,其中該經氧化之烯烴聚合物材料包 含丙烯、乙烯、丁烯-1或其混合物之聚合物。 3·如請求項2之組合物,其中該經氧化之烯烴聚合物材料包 含丙浠聚合物,其選自: (A) 丙烯均聚物,其具有大於約80%之順聯指數; (B) 丙烯與選自乙浠及C4_C1() α-烯烴之烯烴的無規共聚 物,其含有約1至約30重量%之該烯烴,且具有大於約6〇0/〇 之順聯指數; (C) 丙蝉與選自乙烯及CU-Cs α-烯炫之兩種埽烴的無規 三元共聚物,其含有約1至約30重量%之該等烯烴,且具 有大於約60%之順聯指數; 98346.doc 200535188 (D) 烯烴聚合物組合物,其包含: (i)約10重量份至約60重量份之具有至少約8〇%之順 聯指數的丙烯均聚物,或結晶共聚物,其選自(a)丙稀 及乙烯’(b)丙烯、乙稀及CU-C8 α-稀煙,及(c)丙稀及 C4-C8 α-烯烴,該共聚物具有大於約85重量%之丙稀含 量,及大於約60%之順聯指數; (Π)約3重量份至約25重量份之乙烯及丙烯或c4_C8 α_ 稀煙之共聚物’其在壞境溫度下不溶於二甲苯·及 (iii)約10重量份至約85重量份之彈性體共聚物,其選 自:⑷乙烯及丙烯,(b)乙烯、丙烯及C4_c8a-烯烴,及 (c)乙稀及CU-Cs a-烯煙’該共聚物視情況含有約〇·5重量 %至約10重量%之二烯,且含有少於約70重量%之乙 烯,且在環境溫度下可溶於二甲苯,且具有約15至約 6.0 dl/g之固有黏度; 以總烯烴聚合物組合物計,(ii)與(iii)之總和為約5〇%至 約90%,且(ii)/(iii)之重量比小於約〇·4 ;及 (E) 其混合物。 4.如請求項3之組合物,其中該經氧化之烯烴聚合物材料係 具有大於約80%之順聯指數之丙烯均聚物。 5 ·如請求項2之組合物,其中該經氧化之烯烴聚合物材料包 含乙烯聚合物,其選自(A,)乙烯均聚物,(B,)乙烯與選自 C3-C1() a-烯烴之a-烯烴的無規共聚物,其具有約1至約2〇 重量。/〇之經聚合a-烯烴含量,(c,)乙烯與C3_Cig a_烯烴之 無規三元共聚物,其具有1至20重量%之經聚合01•烯烴含 98346.doc 200535188 量’及(D,)其混合物。 6·如明求項2之組合物,其中該經氧化之烯烴聚合物材料包 含丁烯-1之聚合物,其係選自:(A”)丁烯」均聚物,(B,,) 丁烯-1與乙烯、丙烯或CsXi()a_烯烴之共聚物或三元共聚 物w亥共聚用單體含量範圍為約1重量%至約2〇重量〇/0 ; 及(C ’)其混合物。 7· 士明求項1之組合物,其中組份B係以約丨〇重量%至約 20.0重量%之量存在。 8如叫求項1之組合物,其中組份A係以約5.0重量。/〇至約 35.0重量。/❶之量存在。 9·如請求項丨之組合物,其中組份c係以約ι〇〇重量%至約 75.0重量。/❶之量存在。 1〇·如請求項1之組合物,其中組份c係玻璃纖維。 11. 如叫求項1之組合物,其中組份3係以順丁烯二酸酐接枝 之丙烯聚合物。 12. 種充填稀fe聚合物組合物,其包含: A. 約重量%至約30.0重量%之經氧化之烯烴聚合物 材料,每公斤經氧化之烯烴聚合物含有總共約〗至約2〇〇 mmol之過氧化物,· B. 約0.2重量%至約则重量%之以單體乙稀酸、醋或肝 接枝之丙烯聚合物; C. 約5.0重量%至約6〇 〇重量%之填料,其選自玻璃纖 維、碳纖維、石墨纖維、金屬纖維、晶鬚、芳族聚醯胺、 滑石粉、石夕灰石、碳_、雲母、玻璃微球、陶究微球、 98346.doc 200535188 玻璃棉、石棉、不銹鋼棉、鋼棉、石膏、氧化鋁、氧化 紹-石夕石、矽石,及其混合物;及 D·約15.0至約90.〇重量%之未經氧化之烯烴聚合物材 料; 其中組份A+B+C+D之總和等於1〇〇重量%。 13. 如請求項12之組合物,其中該經氧化之烯烴聚合物材料 係選自: (A) 丙烯均聚物,其具有大於約8〇%之順聯指數; (B) 丙稀與選自乙烯及CU-Cw α-稀烴之稀烴的無規共聚 物,其含有約1至約30重量%之該稀烴,且具有大於約6〇0/〇 之順聯指數; (C) 丙稀與選自乙烯及CrC8 α-烯烴之兩種豨烴的無規 三元共聚物,其含有約1至約30重量%之該等烯烴,且具 有大於約60%之順聯指數; (D) 烯烴聚合物組合物,其包含: (i)約10重量份至約60重量份之具有至少約8〇%之順 聯指數的丙烯均聚物,或結晶共聚物,其選自(a)丙烯 及乙烯’(b)丙烯、乙烯及C4_C8 α-烯烴,及(c)丙晞及 C^C:8 α-稀烴,該共聚物具有大於約85重量%之丙烯含 量,及大於約60%之順聯指數 (Π)約3重量份至約25重量份之乙烯及丙烯4c4_C8 α-烯烴之共聚物,其在環境溫度下不溶於二甲苯;及 (iii)約10重量份至約85重量份之彈性體共聚物,其選 自(a)乙烯及丙烯,(b)乙烯、丙烯及c4_c8 α-烯烴,及(c) 98346.doc 200535188 乙烯與CrCsa-烯烴,該共聚物視情況含有約0.5重量% 至約10重量%之二烯,且含有少於約7〇重量%之乙烯, 且在環境溫度下可溶於二T苯,且具有約1·5至約6·0 dl/g之固有黏度; 以總烯烴聚合物組合物計,(ii)與(iii)之總和為約50。/〇至 約90%,且(ii)/(iii)之重量比小於約〇·4 ;及 (Ε)其混合物。 14_如請求項13之組合物,其中該經氧化之烯烴聚合物材料 係具有大於約80%之順聯指數之丙烯均聚物。 15. 如請求項12之組合物,其中該經氧化之烯烴聚合物材料 係選自(Α’)乙烯均聚物,(Β’)乙烯與選自c3-10 a-烯烴之 烯烴的無規共聚物,其具有約1至約2〇重量%之經聚合‘ 烯煙含量’(C’)乙烯與C3-C1Ga-烯烴之無規三元共聚物, 其具有1至20重量%之經聚合心烯烴含量,及(D,)其混合 物。 16. 如清求項12之組合物,其中該經氧化之烯烴聚合物材料 係選自(A") 丁烯-丨均聚物,(B”)丁烯]與乙烯、丙烯或 C3-C1Ga-烯烴之共聚物或三元共聚物,該共聚用單體含量 |巳圍為約1莫耳%至約15莫耳。/◦;及(c”)其混合物。 17·如請求項12之組合物,其中組份a係以約1〇至約25 〇重量 %之量存在。 18.如請求項12之組合物,其中組份B係以約〇 3至約1〇 〇重量 %之量存在。 19·如请求項12之組合物,其中組份c係以約1〇〇至約5〇〇重 98346.doc 200535188 量%之量存在。 20. 如請求項12之組合物,其中組份C係玻璃纖維。 21. 如請求項12之組合物,其中組份B係以順丁烯二酸酐接枝 之丙稀聚合物。 98346.doc200535188 10. Scope of patent application: 1 _ A concentrate filled with olefin polymer, comprising: A. About U to about 0% by weight of the oxidized olefin polymer material 'per kg of oxidized olefin polymer contains a total About 2,000 to about 2,000 peroxides; B. about 0.5 to about 40.00 acrylic polymers grafted with monomeric ethylene acid, purine or liver; and c. About 7.0 to about 80.0 Filler by weight, selected from glass fibers, carbon fibers, graphite fibers, whiskers, metal fibers, aromatic polyamide, talc, wollastonite, calcium carbonate, mica, glass microspheres, ceramic microspheres, glass wool , Asbestos, stainless steel wool, steel wool, gypsum, alumina, alumina-silica, silica, and mixtures thereof; wherein the sum of the components A + B + C is equal to 100 weight 0/0. 2. The composition of claim 1, wherein the oxidized olefin polymer material comprises a polymer of propylene, ethylene, butene-1 or a mixture thereof. 3. The composition of claim 2, wherein the oxidized olefin polymer material comprises a propylene polymer selected from: (A) a propylene homopolymer having a cis-link index greater than about 80%; (B ) A random copolymer of propylene and an olefin selected from the group consisting of acetam and C4_C1 () alpha-olefins, which contains from about 1 to about 30% by weight of the olefin and has a cis-link index greater than about 600/0; C) A random terpolymer of propane and two fluorenes selected from the group consisting of ethylene and CU-Cs α-olefin, which contains about 1 to about 30% by weight of these olefins, and has a content of greater than about 60%. Cis-link index; 98346.doc 200535188 (D) an olefin polymer composition comprising: (i) about 10 to about 60 parts by weight of a propylene homopolymer having a cis-link index of at least about 80%, or A crystalline copolymer selected from (a) acrylic and ethylene '(b) propylene, ethylene, and CU-C8 α-lean, and (c) acrylic and C4-C8 α-olefin, the copolymer having greater than About 85% by weight of propylene content, and a cis-link index greater than about 60%; (Π) about 3 parts by weight to about 25 parts by weight of ethylene and propylene or c4_C8 α_ thin smoke copolymer 'which is in a bad environment Xylene insoluble at temperature and (iii) about 10 parts by weight to about 85 parts by weight of an elastomeric copolymer selected from the group consisting of: ethylene and propylene, (b) ethylene, propylene, and C4_c8a-olefins, and (c) Ethylene and CU-Cs a-ene fume 'The copolymer optionally contains from about 0.5% to about 10% by weight of diene, and contains less than about 70% by weight of ethylene, and is soluble at ambient temperature In xylene and has an inherent viscosity of about 15 to about 6.0 dl / g; based on the total olefin polymer composition, the sum of (ii) and (iii) is about 50% to about 90%, and (ii) / (iii) has a weight ratio of less than about 0.4; and (E) a mixture thereof. 4. The composition of claim 3, wherein the oxidized olefin polymer material is a propylene homopolymer having a cis-link index of greater than about 80%. 5. The composition of claim 2, wherein the oxidized olefin polymer material comprises an ethylene polymer selected from the group consisting of (A,) ethylene homopolymer, (B,) ethylene and C3-C1 () a -A-olefin random copolymers of olefins having from about 1 to about 20 weight. / 〇 polymerized a-olefin content, (c,) random copolymer of ethylene and C3_Cig a_olefin, which has 1 to 20% by weight of polymerized 01 • olefin containing 98346.doc 200535188 amount 'and ( D,) its mixture. 6. The composition of claim 2, wherein the oxidized olefin polymer material comprises a polymer of butene-1, which is selected from: (A ") butene" homopolymer, (B ,,) Copolymers or terpolymers of butene-1 and ethylene, propylene or CsXi () a-olefins, comonomer content ranges from about 1% by weight to about 20% by weight 0/0; and (C ') Its mixture. 7. The composition of Shiming claim 1, wherein component B is present in an amount of about 0% to about 20.0% by weight. 8 The composition of claim 1, wherein component A is about 5.0 weight. / 〇 to about 35.0 weight. / ❶ 量 exists. 9. The composition as claimed in claim 1, wherein component c is from about 100% by weight to about 75.0% by weight. / ❶ 量 exists. 10. The composition according to claim 1, wherein component c is a glass fiber. 11. A composition as claimed in claim 1, wherein component 3 is a propylene polymer grafted with maleic anhydride. 12. A filled thin polymer composition comprising: A. about 5% to about 30.0% by weight of an oxidized olefin polymer material, containing a total of about ≧ to about 200 per kg of oxidized olefin polymer mmol of peroxide, · B. about 0.2% by weight to about 5% by weight of propylene polymer grafted with monomers of acetic acid, vinegar or liver; C. about 5.0% by weight to about 600% by weight Filler, which is selected from glass fiber, carbon fiber, graphite fiber, metal fiber, whisker, aromatic polyamide, talc, stone limestone, carbon_, mica, glass microsphere, ceramic microsphere, 98346.doc 200535188 Glass wool, asbestos, stainless steel wool, steel wool, gypsum, alumina, oxidized ox-stone, silica, and mixtures thereof; and D. About 15.0 to about 90.5% by weight of unoxidized olefin polymerization Material; wherein the sum of the components A + B + C + D is equal to 100% by weight. 13. The composition of claim 12, wherein the oxidized olefin polymer material is selected from: (A) a propylene homopolymer having a cis-linkage index greater than about 80%; (B) acrylic and selective Random copolymers of dilute hydrocarbons from ethylene and CU-Cw α-dilute hydrocarbons, which contain from about 1 to about 30% by weight of the dilute hydrocarbons, and have a cis-link index greater than about 60/100; Random terpolymers of acrylic and two fluorenes selected from ethylene and CrC8 alpha-olefins, containing from about 1 to about 30% by weight of these olefins, and having a cis-link index greater than about 60%; ( D) an olefin polymer composition comprising: (i) about 10 parts by weight to about 60 parts by weight of a propylene homopolymer, or a crystalline copolymer, having a cis index of at least about 80%, selected from (a) ) Propylene and Ethylene '(b) Propylene, Ethylene and C4_C8 α-olefins, and (c) Propylene and C ^ C: 8 α-Dilute Hydrocarbons, the copolymer has a propylene content greater than about 85% by weight, and greater than about 60% of the cis-link index (Π) is about 3 parts by weight to about 25 parts by weight of a copolymer of ethylene and propylene 4c4_C8 α-olefin, which is insoluble in xylene at ambient temperature; and (iii) about 10 Parts to about 85 parts by weight of an elastomeric copolymer selected from (a) ethylene and propylene, (b) ethylene, propylene, and c4-c8 alpha-olefins, and (c) 98346.doc 200535188 ethylene and CrCsa-olefins, the The copolymer optionally contains about 0.5% to about 10% by weight of diene, and contains less than about 70% by weight of ethylene, and is soluble in di-T benzene at ambient temperature, and has about 1.5 to about Intrinsic viscosity of 6.0 dl / g; Based on the total olefin polymer composition, the sum of (ii) and (iii) is about 50. / 〇 to about 90%, and the weight ratio of (ii) / (iii) is less than about 0.4; and (E) a mixture thereof. 14- The composition of claim 13, wherein the oxidized olefin polymer material is a propylene homopolymer having a cis-link index of greater than about 80%. 15. The composition of claim 12, wherein the oxidized olefin polymer material is selected from (A ') ethylene homopolymer, (B') random ethylene and olefin selected from c3-10 a-olefin Copolymer having about 1 to about 20% by weight of a polymerized 'enefume content' (C ') random terpolymer of ethylene and C3-C1Ga-olefins having 1 to 20% by weight of polymerized Heart olefin content, and (D,) mixtures thereof. 16. The composition of claim 12, wherein the oxidized olefin polymer material is selected from (A ") butene- 丨 homopolymer, (B ") butene] and ethylene, propylene, or C3-C1Ga -A copolymer or terpolymer of an olefin having a comonomer content of about 1 mole% to about 15 moles; and (c ") a mixture thereof. 17. The composition of claim 12, wherein component a is present in an amount of about 10 to about 25% by weight. 18. The composition of claim 12, wherein component B is present in an amount of from about 03 to about 100% by weight. 19. The composition according to claim 12, wherein component c is present in an amount of about 100 to about 5000 weight 98346.doc 200535188. 20. The composition of claim 12, wherein component C is glass fiber. 21. The composition of claim 12, wherein component B is an acrylic polymer grafted with maleic anhydride. 98346.doc
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