TW200407542A - Electro-chemical electrode sensing test sheet for screen printing and its manufacturing method - Google Patents
Electro-chemical electrode sensing test sheet for screen printing and its manufacturing method Download PDFInfo
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Abstract
Description
200407542 五、發明說明(1) 一、【發明所屬之技術領域】 本發明所屬之技術領域乃隸屬於『生物科技之生醫材 料及原件』此大項下所包含之生物感測器之範疇:感測試 片之結構設計、製備方法及應用。本發明所闡述的感測試 片乃是依循電化學檢測技術之原理,配合試片裝置結構的 設計,透過檢測標的物與塗覆於電極表面之反應物及催化 物進行相對應之化學或生物化學反應而產生電子傳導的量 變,以推導出檢測標的物的濃度。試片結構牽涉液體導流 管道的設計及製造方法,並闡述檢體體積的控制以及所可 能造成之污染的防止方法。 一、【先如技術】 近年來電極式檢驗試片由於其容易製造、成本低廉以 及方便攜帶式之價廉檢測儀的普及,已被成功地商業化應 用於各種檢測產品的生產;例如血糖、尿酸、膽固醇等各 種生化檢測器。以市場最大且應用最多的血糖檢測儀為例 ’市面上技術領導廠商包括羅氏(Roche)、亞培(Abbott )、Bayer及Therasense等公司,都是以電化學式方式生產 血糖檢測試片。第一代電化學式血糖檢測試片之血量需求 高(5-10微升以上)且時間亦長(3〇 —6〇秒不等),雖在血量 及檢/則時間方面已勝過光學顯色法(c ο 1 〇 r i m e t r i c )等 f統方法’但在使用上仍並不理想。隨著技術的進步,目 雨最新一代產品,血量只要〇· 3微升(Therasense公司200407542 V. Description of the invention (1) 1. [Technical field to which the invention belongs] The technical field to which the present invention belongs is the category of biosensors included under the heading "Biomedical Biomedical Materials and Originals": Structural design, preparation method and application of sensing test piece. The sensing test piece described in the present invention is based on the principle of electrochemical detection technology, and cooperates with the design of the test piece device structure, and performs corresponding chemical or biological chemistry by detecting the target and the reactants and catalysts coated on the electrode surface. The reaction results in a change in the amount of electron conduction to derive the concentration of the detection target. The structure of the test piece involves the design and manufacturing methods of liquid diversion pipes, and explains the control of the volume of the specimen and the possible pollution prevention methods. I. [Xianru Technology] In recent years, electrode-type test strips have been successfully commercialized in the production of various test products due to their popularity in easy-to-manufacture, low-cost, and portable, inexpensive detectors; for example, blood glucose, Various biochemical detectors such as uric acid and cholesterol. Take the largest and most widely used blood glucose meter in the market as an example. ’Technical leaders in the market include companies such as Roche, Abbott, Bayer, and Therasense, which produce blood glucose test strips electrochemically. The first generation of electrochemical blood glucose test strips have high blood volume requirements (more than 5-10 microliters) and long time (ranging from 30 to 60 seconds), although they have surpassed in terms of blood volume and test time. F-system methods such as optical colorimetric methods (c ο 1 〇rimetric), but are still not ideal in use. With the advancement of technology, the latest generation of Muyu's blood volume is only 0.3 microliters (Therasense Company
Freestyle 產品)或1 微升(Lifescan 〇neT〇uch Ultra 產品Freestyle product) or 1 microliter (Lifescan 〇neT〇uch Ultra product
第5頁 五、發明說明(2) ),所需時間也已縮短至5-15秒,因此採血旦小、 速度快,已成為μ 里 > 以及檢測 電極結構的ί品與技術發展的指,票,而且各種的 年之美國ntt 指標發展。Dieb〇ld等人於1995 設計並在兩電桎門J,屮"9號,揭不了 —種利用對掌式電極 氣口,i = = 毛細導引區及向上開口之圓形導 片含單刷製•,但不論何種製法其組成係由兩 相古Sh •土版對向夾製而成,不僅步驟繁瑣,成本亦 種ΐ極犬1血:1 99 8年之美國專利57 79867號,亦揭示了- ,中間Li ,該發明利用上下兩片對應式電極 F 曰為反應區並留有一圓孔做為檢體滴入口,夾層 區内^ 一血球分離薄膜以過濾紅血球, 片所爽薄膜以控制血量並期以分離薄膜去除血球二 過濾膜之阻隔無法在血量與速度上達到最佳狀態。亞 。Α司(美國專利6, 129, 823)利用單層或多層網層覆蓋在 工作電極表面,最上層再蓋一層上蓋,此上蓋位在工作電 極正上方或鄰近工作電極處開一孔洞,做為檢體注入之所 在此"又计亦達到只需要2 · 0 - 2 · 5微升小體積檢體的目的 、。不過此發明亦是以網層作為減少血量以及分佈檢體的方 去。丁1^『33 6 113 6公司於美國專利6,299,757及6,338,79〇 兩號專利中揭示了同樣利用對掌式電極設計,在兩電極間 透過精細的構造,放入一片具有吸水性極佳的薄片,將檢 體吸至兩電極間進行反應。利用嚴密的吸水薄膜體積控制 ’可將檢體所需最小體積降至〇·3微升,為目前全世界血 200407542 五、發明說明(3) 量需求最少之設計,但該發明則在封裝程序較複雜下有成 本極高之弱點。國内’沈燕士先生等人亦於中華民國專利 一^之製法及其應用丄 先以網版印刷完成導電膜及電絕緣層,再以電鍍方法完成 金屬層,並以絕緣膠於工作及參考電極處形成一圓形凹陷 部,並於此凹陷部内吸附所謂的生物層,檢測時直接將檢 體滴入此處,約需檢體1 0微升。此方法需電鍍等繁瑣步驟 且血量需求亦較高。另外五鼎公司於中華民國專利1 24 332 號中則揭示於電極區上方作成一導流區,上方並覆蓋一片 含有介面活性劑之網膜,利用毛細與虹吸原理將檢體吸至 電極上反應,本法如同亞培之方法一般以覆蓋之網膜做為 導流的設計,除增加成本外亦受最小檢體需求量之限制。 Winarta等人於20〇1年美國專利6258229 1號中揭示一 式檢測裝置’宣稱只需小於i微升之液態檢體。其 ^锡/今1中ί條片金/聚苯乙烯(g〇ld/P〇lyeSter )或氧 4一匕,/、金/,本乙烯(tin 〇xide/g〇ld/p〇iyester)表層的 ^以一氣化碳雷射 frni \ 如同三電極—、二 2 er),姓刻此長條片以形成 面,二荖互不相傳導的區塊;在如同工作電極上 時工;端上貼上一含有w開口的中間層,此 形通氣孔洞的上叢门中間層上黏貼-含有-方 體入口至通衰/ 作電極上端形成了一個由液 承受的液間的液體通道,此液體通道限制了所能 1 992年美固Ϊ積於1微升。此設計一如Nankai等人早於 ' 利51 2 0 4 2 〇中所揭示者,只是兩者導電層中5. Description of the invention on page 5 (2)), the time required has also been shortened to 5-15 seconds, so blood collection is small and fast, which has become a guideline for μ li > and detection electrode structure and technology development. , Tickets, and various years of US ntt indicators development. Designed by Diebold et al. In 1995 and unveiled at the two electric gates J, 屮 " No. 9-using a palm-type electrode port, i = = capillary guide area and a circular guide with an upward opening containing a single brush System, but no matter what kind of system, its composition is made of two-phase ancient Sh plate. It is not only complicated and costly, but also costs 1 breed of ΐ extreme dog 1 blood: US patent 57 79867 in 1988, It is also revealed that-, the middle Li, the invention uses two upper and lower corresponding electrodes F, which are the reaction area and a round hole as the sample drop inlet, and a blood cell separation film in the sandwich area to filter red blood cells. In order to control the blood volume and use the separation membrane to remove the barrier of the second blood cell filter membrane, the optimal blood volume and speed cannot be achieved. Asia. Division A (U.S. Patent 6, 129, 823) covers the surface of the working electrode with a single layer or multiple layers of net layers, and the top layer is covered with a cover. This cover is located directly above the working electrode or near the working electrode. Where the sample is injected " It is also possible to achieve the purpose of only 2 · 0-2 · 5 microliters of small volume samples. However, this invention also uses the mesh layer as a way to reduce blood volume and distribute samples. Ding 1 ^ "33 6 113 6 company in US patents 6,299,757 and 6,338,79〇 two patents also disclosed the use of the palm electrode design, through the fine structure between the two electrodes, put a piece with excellent water absorption The specimen is sucked between the two electrodes for reaction. The use of tight water-absorbing film volume control can reduce the minimum volume required for the specimen to 0.3 microliters, which is currently the world ’s blood 200407542. V. Description of the invention (3) The design with the least amount of demand, but the invention is in the packaging process The more complicated one has the disadvantage of extremely high cost. Domestic 'Mr. Shen Yanshi and others also used the method and application of the first patent of the Republic of China. First, the conductive film and the electrical insulation layer were completed by screen printing, and then the metal layer was completed by electroplating. A circular recessed portion is formed everywhere, and the so-called biological layer is adsorbed in the recessed portion, and the specimen is directly dropped here during detection, which requires about 10 microliters of the specimen. This method requires tedious steps such as plating and high blood volume requirements. In addition, Wuding Company disclosed in the Republic of China Patent No. 1 24 332 that a diversion region was formed above the electrode area, and a retinal membrane containing a surfactant was covered above it. The capillary and siphon principle were used to aspirate the sample onto the electrode to react. This method, like Abbott's method, generally uses the covered omentum as a diversion design. In addition to increasing costs, it is also limited by the minimum sample demand. Winarta et al., U.S. Patent 6,258,229, No. 1, 2001, disclose a type of detection device ' that claims to require less than i microliters of liquid specimen. Its tin / present 1 gold bar / polystyrene (g〇ld / PolyeSter) or oxygen 4 dagger, gold, / ethylene (tin 〇xide / g〇ld / poiyester) The surface layer is a vaporized carbon laser frni \ like three electrodes—two 2 er), the last piece is engraved to form a surface, the two non-conducting blocks; working on the working electrode; end A middle layer containing w openings is pasted on the middle layer of the upper clump gate of this shape of the ventilation hole. The paste-containing-cuboid entrance to the pass-through / top electrode forms a liquid channel between the liquids which is supported by the liquid. Liquid passages limited the amount of megu which could be accumulated to 1 microliter in 1992. This design, as disclosed by Nankai et al., Was earlier than that in Li 51 2 0 4 2 〇, but in the conductive layer of the two.
第7頁 200407542 通氣口中 檢體由通 留在通氣 減片時, 造成手指 人所揭示 版上刷製 再貼上一 電極的開 控制,並 方式,如 端貼上一 含有一個 五、發明說明(4) 電極製法不同。Nankai等 版印刷之方法在—絕緣背 貼上兩片間隔層,1卜 此形成了一橫向通過工作 進入通道的使用量則無法 出造成污染。另一種&成 之設計’即在工作電極上 ,再於其上貼上一片中間 形成了一個由液體入口至 構,當通氣口過小,仍有 口適中’檢體則會恰巧停 片縮小化的今天,以手取 氣口造成檢體外流,進而 之電極試片製法是以網 雙電極形式之導電層。 工作電極處前後兩 片不含孔洞的上蓋,如 口通道。以此方法檢體 且會從孔道的另一端流 上所述,Winarta等人 含有U型開口的中間層 通氣孔洞之上蓋,於是 間的液體通道。此種結 氣口流出之虞;當通氣 口邊緣,尤其在講求試 很容易因不小心碰觸通 污染。 三、【發明内容】 由上述的分k -c . v 4. n .斤,σ人瞭解要想減少檢體的體積,^ k 速的分析同時必須避免造成檢體污染的可能性,1軍:快 細與虹吸原理並配合電極之設計才能達到:;之:;用毛 發明即是依據上述的要旨結合毛細與虹吸原理以本 之設計,得到一快速導流的電極反應區,並且需要木、,區 檢體(約0.5-0.8微升)就可讓電極正常工作,全部的 間約為5-1 0秒,是一個既快速又精準的電化學生測時 片,結構簡單容易生產且完全不需覆蓋網膜,並且^測試 可避免 200407542 五、發明說明(5) 檢體外漏造成污染 感測試片 本發明之電化學三極式網版印刷生物感測試片結構如 圖所不,在絕緣性底板1,如聚氯乙烯(pvc)、聚酯(pe )/聚碳酸酯(pc )等,上面以導電性材料,例如銀、金等 膠狀材料,以網版印刷方式刷製成導線2。再以導電性膠 狀材料如碳、金或白金再印刷覆蓋於導線2之上,形成電 極的長條。其一端如工作電極3、參考電極4、辅助電極5 (兩極式設計時則無參考電極)·,另一端如3,、4,與5,於 相對電極的知點則為與檢測儀之相接點,而6為檢測儀之 试片自動辨識線。在印有電極之底板上黏貼或以網版印刷 方式刷上一含有U型孔洞之不導電中間層或絕緣膠層7,其 為絕緣介電層兼具間隔功能。溝槽7a為檢體導流槽,上蓋 8於相對導流槽底部形成一個密閉且向上凸起之空間$ a, 其内部體積約2微升。電極反應區塗覆試劑配方,包括了 反應物、反應催化物(例如酵素)、電子傳導物質(例如 dimethyl ferrocene 、tetrathiofulvalene 等)、潤濕劑 (cellulose ^hydroxyethyl cellulose λpolyvinyl al_ cohol 、 polyvinyl 、pyrr〇iidone 、 gelatin 等)、及介 面活性劑(tween 20 、triton X-100、surfynol、nie_ ga8等)。間隔層7與上蓋層8貼合後在電極工作區周圍形成 毛細導流通道7 a,允許檢體如血液由7 a之前緣接觸後,迅 速經由毛細現象填滿至電極反應區,此時由檢體與反應物Page 7 200407542 When the specimen in the vent is left in the ventilation subtraction sheet, the opening control of the finger on the plate revealed by the finger and then attached to an electrode is controlled, such as an end sticker containing a five, invention description ( 4) The electrode manufacturing method is different. The printing method of Nankai and other editions is to attach two spacer layers on the insulation back. 1 This forms a horizontal use of work to enter the channel, which cannot cause pollution. Another "amplified design" is to form a liquid inlet to the structure on the working electrode and then paste a piece on it. When the vent is too small, there is still a moderate mouth, and the specimen will stop and shrink. Today, the outflow of the sample is caused by taking the air port by hand, and the electrode test strip is made by a conductive layer in the form of a mesh double electrode. The two front and rear covers without working holes at the working electrode, such as mouth channels. The specimen is tested in this way and will flow from the other end of the channel. As described above, Winarta et al. Have a U-shaped opening in the middle layer of the ventilation hole cover, and then the liquid channel between them. There is a risk that such a vent will flow out; when the edges of the vent, especially when trying to test, it is easy to accidentally touch the pollution. III. [Contents of the invention] From the above points k -c. V 4. n. Jin, σ understands that if you want to reduce the volume of the specimen, ^ k speed analysis must also avoid the possibility of contamination of the specimen, 1 army : The principle of fast thinning and siphon and the design of the electrode can be achieved :; of :; The invention of wool is based on the above-mentioned purpose and the design of the capillary and siphon principle is combined to obtain a fast-flowing electrode reaction zone. The zone sample (about 0.5-0.8 microliters) can make the electrode work normally, and the whole time is about 5 to 10 seconds. It is a fast and accurate electrochemical time-lapse film with a simple structure, easy production and complete It is not necessary to cover the omentum, and the test can be avoided. 200407542 V. Description of the invention (5) The pollution sensing test strip caused by the external leakage of the test strip The structure of the electrochemical tripolar screen printing biosensing test strip of the present invention is shown in FIG. The bottom plate 1, such as polyvinyl chloride (PVC), polyester (pe) / polycarbonate (pc), etc., is made of conductive material, such as silver, gold, and other gel-like materials, and is screen-printed to form wires 2 . Then, a conductive gel material such as carbon, gold, or platinum is printed on the wire 2 to form a long strip of the electrode. One end is the working electrode 3, the reference electrode 4, and the auxiliary electrode 5 (there is no reference electrode in the bipolar design), and the other end is 3, 4, and 5, and the knowledge of the opposite electrode is the same as the detector. Contact, and 6 is the automatic identification line of the test piece of the tester. A non-conductive intermediate layer or insulating glue layer 7 containing U-shaped holes is pasted or screen-printed on the substrate printed with electrodes, which is an insulating dielectric layer and has a spacer function. The groove 7a is a specimen guide groove, and the upper cover 8 forms a closed and raised space $ a at the bottom of the opposite guide groove, and its internal volume is about 2 microliters. The electrode reaction zone coating reagent formula includes reactants, reaction catalysts (such as enzymes), electron conducting substances (such as dimethyl ferrocene, tetrathiofulvalene, etc.), and wetting agents (cellulose ^ hydroxyethyl cellulose λpolyvinyl al_cohol, polyvinyl, pyrroiidone) , Gelatin, etc.) and surfactants (tween 20, triton X-100, surfynol, nie_ga8, etc.). After the spacer layer 7 and the upper cover layer 8 are bonded together, a capillary flow channel 7 a is formed around the electrode working area, allowing the specimen such as blood to contact the leading edge of 7 a and then quickly fill the electrode reaction area via capillary phenomenon. Samples and reactants
200407542200407542
經由反應催化物催化和電子傳遞物質作用,再麫 檢測儀偵測所產生電流之訊號。上述之導流溝^ 及Through the action of the reaction catalyst and electron transfer material, the detector detects the current signal generated. Diversion ditch mentioned above ^ and
Hit 要」小於】撤」^)" 祚 即可讓電極正常的進行偵測工作。 一 狀本發明另一電化學三極式電極試片結構如圖二 2之,在絕緣底板1上以導電材料如銀、氣化銀-、金不。 材=網版印刷方式刷上導電層2,再以導電性材料如石山 雷或白金等刷製覆蓋於導電層上形成 : J極4及輔助電極5。其各電極相對之—端3,、4,及5,考 接之接點;而6為檢測儀之試片自動辨識線下 二=在完成電極層之底版上黏貼或以絕 上-個Τ字型孔洞之間隔層7。上蓋層8包含—版密印 I二一起之产間8a,此凸起之内部體積約2微升,8a 意樺7子A ^線交點之正上方。而上蓋與間格層間形成之 體導流槽,7b及7C為朝向兩侧之排氣通道。檢 ,由7a之前緣接觸後,迅速流經由毛細原理壤Hit "less than" withdraw "^) " 让 to make the electrode detect normally. The structure of another electrochemical tripolar electrode test strip according to the present invention is shown in Fig. 2 and 2. On the insulating base plate 1, a conductive material such as silver, vaporized silver-, or gold is used. Material = screen printing method, brush the conductive layer 2, and then cover the conductive layer with a conductive material such as Shishan Lei or platinum to form: J pole 4 and auxiliary electrode 5. The electrodes are opposite to each other-ends 3, 4, and 5, and the contact points to be tested; and 6 is the automatic identification of the test strip of the tester. The second line is = pasted on the base plate of the completed electrode layer or the last one. Space layer 7 of the font hole. The upper cover layer 8 includes the inter-partition 8a together with the plate-stamp I2. The internal volume of this protrusion is about 2 microliters, and 8a is just above the intersection of the 7th A ^ line. For the body diversion grooves 7b and 7C formed between the upper cover and the compartment layer, the exhaust ducts facing to both sides. Inspection, after contact by the leading edge of 7a, it quickly flows through the capillary
Sait ΞΓ而檢體之前緣亦如圖-之設計,不超i ,亦可#彳曰> π此设计可刪除7b或7c任一側之排氣通道 兀』獲传相同之功能。 、 底版基材 塑膠以二可 ::钮各種的絕緣性材料組成,例如高分子、 以及應用上之兩;束等’選,材料之種類必須配合電極材4 而 如果是侵入式用途則應選用軟性材4Sait ΞΓ, and the leading edge of the specimen is also shown in the figure-design. It does not exceed i. It can also be used to delete the exhaust channel on either side of 7b or 7c. The base plate plastic is composed of two kinds of insulating materials, such as polymers, and two kinds of application materials, such as polymer, and beams. The choice of materials must match the electrode material 4. If it is an intrusive use, it should be selected Soft material 4
200407542 五、發明說明(7) 以減輕疼痛並避免傷及組織,此類用途通常可以使用絕緣 性高分子例如聚碳酸酯、聚酯(例如杜邦公司之My 1 ar系列 產品)、Polyethylene terephthalate(PET)、聚氯乙烯 (pvc)、聚醚、聚醯胺、聚氨酯、聚亞胺等。另一方面剛 性材料就可使用不易斷裂或彎曲者如陶瓷材料像二氧化石夕 或二氧化鋁等。以體外檢測用途而言,底板之尺寸寬度一 般通常介於3-15毫米,更精確的介於5 —1〇毫米,厚度約在 50-800微米或更精確的介於2〇〇_4〇〇微米,底板長度則 各種因素影響可能介於卜8釐米,更精確的介於2_5釐米。 導線層與電極 如圖一所示,導電性材料如銀、金、 版印剔古*e > 1 曰金等材料經網 ::刷方式在底板i上形成導線區2 成裝置之用途,使用高導電性:接各電極與測 低電極之阻括,媳古沾電阻特性之材料可以降 Er 知1回偵測電流訊號。導電性;bh 1 α» 刷在導線2之上,6作糸伯、9丨居* & 守电14材枓如碳膠則 At 作為偵測儀之試片自會;抛嫌、m 參考電極4外,所刷製之導線2被☆ ?辨識用途,除了 線部分利用電化學原理可以再將S 2 ^,4、之外露銀導 :電極,或者以銀/氯化銀油墨刷'製t蓋 :理成氯化銀之參 2以銀/氣化銀油墨刷製導線,導線上,或 銀處理。 ’不萬另外作氯化 絕緣層 所刷製成 、、邑緣中間層7 ’可由具絕緣性之介電材料 200407542 五、發明說明(8) 或以黏貼方式覆篕於電極表面,除了遮蔽不必外露之碳表 面外,並提供一固定面積之反應區。 反應試劑區 反應試劑塗覆在電極區之上,包括了反應用之反應催 化物、緩衝溶液、填充物、電子傳遞物質、界面活性劑等 。例如使用在葡萄糖檢測時反應催化物可以是葡萄糖氧化 酵素或脫氫酵素,填充物成分包括了高分子或濕潤劑例如 纖維素、聚乙醇、明膠等,界面活性劑成分,例如Tween-80、Triton X-100、Surfynol、或 Mega8 等等,提供檢體 與試劑回溶分散功能,以及毛細導流區之親水性與分散功 能。因此,反應試劑層可同時提供反應與毛細功能,不但 讓檢體能充滿電極區並使分析反應進行,提供電極反應電 流作為定量檢體成分之功能。較適合之電子傳遞物質應具 有介於-100至+ 200毫伏之氧化還原電位,依不同之檢測需 求而應用不同的電子傳遞物質。例如檢測葡萄糖時可應用 二茂鐵系列之二甲基二茂鐵(dimethylferrocene)以及連 四硫甲叉茂(tetrathiafulvalene)或上述二者之衍生物或 錯合物,較低的電位可以避免檢體中之干擾物質,較高的 電子傳遞效率則可提供較強的電流訊號。緩衝溶液作用在 於維持一定範圍之酸鹼值,一般酸鹼值介於4-9,較適合 酸驗值介於5-8之間。可以使用的缓衝液成分包括磷酸鹽 、酷酸鹽、擰檬酸鹽等,濃度範圍介於10 —1〇00毫莫爾& 度’最適濃度約30-1〇〇毫莫爾濃度。 眼200407542 V. Description of the invention (7) In order to reduce pain and avoid tissue damage, such applications can usually use insulating polymers such as polycarbonate, polyester (such as DuPont's My 1 ar series products), Polyethylene terephthalate (PET ), Polyvinyl chloride (pvc), polyether, polyamine, polyurethane, polyimide, and the like. On the other hand, rigid materials such as ceramic materials such as stone dioxide or alumina can be used. For in vitro detection purposes, the size and width of the bottom plate is generally between 3-15 mm, more accurately between 5-10 mm, and the thickness is about 50-800 microns or more accurately between 200-4. 〇 microns, the length of the bottom plate may be affected by various factors between 8 cm, more accurately 2-5 cm. The wire layer and the electrode are shown in Figure 1. Conductive materials such as silver, gold, and printed materials * e > 1 gold and other materials are used to form a wire area 2 on the base plate i by a brush method: Use high conductivity: Connect the resistance of each electrode and the measuring electrode, the material with ancient resistance characteristics can reduce Er to detect the current signal once. Conductivity; bh 1 α »brushed on the wire 2, 6 as the master, 9, and dwell * 14 materials, such as carbon glue, At will be used as the test piece of the detector; In addition to the electrode 4, the brushed wire 2 is used for identification purposes. In addition to using the electrochemical principle of the wire part, S 2 ^, 4, and silver can be exposed: the electrode, or brushed with silver / silver chloride ink. t Cover: The silver ginseng 2 is made of silver / gasified silver ink to brush the wire, or the wire is treated with silver. 'Wanwan is also made of a chlorinated insulating layer, and the intermediate edge layer 7' can be made of an insulating dielectric material 200407542 V. Description of the invention (8) Or it can be covered on the electrode surface by adhesive method, except that it is not necessary to shield The exposed carbon surface is outside and provides a fixed area reaction zone. Reaction reagent zone The reaction reagent is coated on the electrode zone and includes reaction catalysts, buffer solutions, fillers, electron transfer substances, and surfactants for the reaction. For example, the reaction catalyst used in glucose detection can be glucose oxidase or dehydrogenase. The filler components include polymers or wetting agents such as cellulose, polyethanol, gelatin, etc., and surfactant components such as Tween-80, Triton. X-100, Surfynol, or Mega8, etc., provide the function of dissolving and dispersing specimens and reagents, as well as the hydrophilicity and dispersing function of capillary diversion area. Therefore, the reaction reagent layer can provide both reaction and capillary functions, which not only allows the sample to fill the electrode area and allow the analytical reaction to proceed, but also provides the electrode reaction current as a function to quantify the composition of the sample. The more suitable electron-transporting substance should have an oxidation-reduction potential between -100 and +200 mV, and different electron-transporting substances should be applied according to different detection requirements. For example, dimethylferrocene and tetrathiafulvalene or derivatives or complexes of the above can be used in the detection of glucose. The lower potential can avoid the sample. Interfering substances in the high electron transfer efficiency can provide a stronger current signal. The buffer solution is used to maintain a certain range of pH value. Generally, the pH value is between 4-9, which is more suitable for pH value between 5-8. The components of the buffer that can be used include phosphate, salt, citrate, and the like, and the concentration range is from 10 to 10,000 millimoles & the optimum concentration is about 30 to 100 millimoles. eye
第12頁 200407542 五、發明說明(9) 毛細導流層 、導流層由間格薄片7與上蓋8覆蓋於電極上方所形成; 為檢體毛細溝槽,如具有向兩侧排氣功能者(τ字型設 計L則7b與7c為排氣口,7b或7c可單獨存在。利用薄片7 的,度及7a溝槽之寬度可以調整導流區體積的大小,一般 來=厚度介於5- 20 0微米,最適厚度10-50微米,中空區長 度介於2-8毫米,寬度介於〇·5 — 5毫米,最適寬度則介於卜 广,所形成之中空區域體積介於0.^.6微升,實際檢 =操作時需要量約介於〇· 5 —2微升,檢體接觸導流層邊緣 時到充滿所需時間小於1秒鐘。 何“蓋封閉式凸起8a可以是圓形、方形或其他幾 作電極導流通道之後上方,此 置位於 滿反應區後停止前進。間隔:7缺與Λ使; ί : ΞμΧ材等料組導成,列如塑膠或高分子材料如PVC聚氯 專,導流區上方區域之8a可呈透明狀 用f可目視檢體是否順利填滿,並具有保護” 。上蓋層即所謂向上凸起之空間,可以是一 2 2 兩步驟形成。第-步驟是將圖-所謂之上蓋芦由 :圖五所示)’8,83及9可以是完整的—以9 (如圖四 圖三及圖六所顯示圖一及含薄片9試片之縱切面缚片。 200407542 五、發明說明(ίο) 注滿感測器 注滿感測 ,在三極式設 助電極與工作 位或電阻值之 位監測工作與 填滿電極時, 時才啟動電化 用同原理監控 分佈與檢體流 體則輔助電極 同樣的也可以 器之設計用 計中若工作 電極可形成 監控,當檢 輔助電極間 阻抗會急劇 學部分之分 。要利用電 動方向一致 必須最後接 將輔助電極 來檢知 電極在 一注滿 體尚未 的阻抗 減小, 析參數 極作為 ’也就 觸檢體 排在最 三組電 導流區 感測功 填滿三 值應為 經由此 '在兩 注滿感 是說工 方能正 先接觸 極上方已 最外側時 能,運用 個電極時 無限大, 方式確定 電極設計 測器必須 作電極最 確判知是 點。 充滿檢體 ,利用輔 電流、電 ,以定電 而當檢體 檢體填滿 時亦可利 將電極之 先接觸檢 否填滿’ 電化學分析 1電極組合完成經由分切或沖壓方式裁切後,利用外 接之掌上型電化學儀即可進行& # 、n ^ 絲+ 1 丨g适仃檢體分析,分析方式可以多 種方式進行,例如定雷彳立沐「fl Λ ,, .^ ^ ^ '」、疋电位法(0 — 0· 3伏特)量測穩態電流, 你士 疋吟間内之總電量值,電量值為電流 檢Si積ί③電流均可作為檢體中成分濃度之正比 檢里關係’檢測儀中配合電極Μ 徭冷a >、分〜咕+ 电往月之,主滿感測功能,當檢测 儀δ貝知注滿訊號時自動齡私费 ,Βί 、 動啟動電化學分析參數,如此增加檢 /則之準確性,尤其當整體檢 „ ^ 正體檢測時間已低於10秒時,少許時 間之誤差往往會造成很大的變異。Page 12 200407542 V. Description of the invention (9) The capillary diversion layer and the diversion layer are formed by covering the grid sheet 7 and the upper cover 8 above the electrode; the capillary grooves of the specimen, such as those having the function of exhausting to both sides (The τ-shaped design L has 7b and 7c as exhaust ports, and 7b or 7c can exist separately. The size of the diversion area can be adjusted by using the thickness of the sheet 7 and the width of the groove 7a. Generally, the thickness is between 5 and 5. -200 micron, the optimal thickness is 10-50 microns, the length of the hollow area is between 2-8 mm, the width is between 0.5 and 5 mm, and the optimal width is between Bu Guang. The volume of the hollow area formed is between 0. ^ .6 microliters, actual inspection = the required amount is about 0.5-2 microliters during operation, and the time required for the sample to reach the edge of the diversion layer to be filled is less than 1 second. It can be round, square, or several other channels used as electrode guides, and it will stop after advancing in the full reaction zone. Interval: 7 points and Λ make; ί: Ξμχ materials and other materials, such as plastic or high For molecular materials such as PVC, the 8a of the area above the diversion area can be transparent. Use f to visually check whether the sample is normal. It is full and has protection. "The upper cover layer is the so-called upwardly raised space, which can be formed in two steps. The first step is to make the figure-the so-called upper cover is shown in Figure 5) '8,83 and 9 can be complete—take 9 (as shown in Figure 4, Figure 3, and Figure 6 and Figure 1 and a longitudinal section containing a thin sheet of 9 test strips. 200407542 V. Description of the invention (ίο) Fill sensor full sensor When the three-electrode assisted electrode and the working position or resistance value are monitored and the electrode is filled, the electrification is started at the same time. The distribution principle and the sample fluid are monitored by the same principle. The auxiliary electrode can also be used in the design of the device. If the working electrode can be monitored, the impedance between the auxiliary electrodes will be sharply divided. When the electric direction is consistent, the auxiliary electrode must be connected last to detect that the impedance of the electrode has not decreased in a filled body. 'That is to say, the test specimens are arranged in the three groups of conductive conductance areas to fill the three values, and this is the way to go' Infinite time The method must be used to determine the electrode design. The tester must be the most accurate point for the electrode. Fill the sample, use auxiliary current, electricity, and set the electricity. When the sample is filled, it can also be used to check whether the electrode is full. Electrochemical analysis 1 After the electrode assembly is cut by slitting or punching, an external palm-type electrochemical instrument can be used for &#, n ^ silk + 1 丨 g suitable specimen analysis, and the analysis can be performed in various ways. Carry out, for example, to determine the stability of the current, "fl Λ ,,. ^ ^ ^ '", The 疋 potential method (0 — 0 · 3 volts) to measure the steady-state current, the total power value in your moan room, the power value For the current detection Si, the current can be used as the proportional relationship between the concentration of the components in the sample. The detection electrode is equipped with the electrode M 徭 cold a >, min ~ go + electricity to the moon, the main full sensing function, when the test When the tester is filled with signals, the automatic age and personal expenses will be automatically activated. This will increase the accuracy of the test, which will increase the accuracy of the test, especially when the overall test time is less than 10 seconds. Errors often cause large variations.
200407542 五、發明說明(11) 四、【實施方法】 以下的範例乃以血糖檢測為例,其目的只是在闡述本 圍有所侷^ 〇 範例一、網版印刷葡萄糖感測試片製作 聚丙稀合成紙底板以3 0 0網目之網板印刷導電銀膠層 ,在5 0 °C下乾燥3 0分鐘後,再以碳膠刷上三組電極(工 作電極、參考電極及輔助電極)。再次於9 〇 °c供烤1 5分 鐘,然後以絕緣膠刷製後於紫外光下硬化乾燥形成絕緣層 ,並露出檢導流反應區7a、7b以及7c (有通氣孔之設計) 。反應試劑1 -2微升,(内含〇· 5-3單位葡萄糖氧化酵素、 〇· 1-1%聚乙烯醇、ρΗ4· 0-9· 0,10-i〇〇mM磷酸鉀緩衝液 、10-100mM 氯化鉀、二曱基二茂鐵 〇·〇5-〇·5%、tween-20 〇·〇1-0·2%、surfynol 0·(Π-0.2%),塗覆於前述所形成之 凹導流區7 a ’於4 5 C乾餘1小時後取出再貼合含有中央 孔洞之上蓋片8,黏貼後再以一透明上蓋片9壓合固著後再 分切即為完成品。 範例二、標準葡萄糖溶液與全血測試 配置標準磷酸鉀緩衝溶液(pH 7·4)内含葡萄糖濃度 〇一4〇〇毫克/100毫升,以範例一所製備而成之網版印 極葡萄糖試片,在電化學分析儀(CHlnstrumerU cq.65(U )於測試電位1 〇〇毫伏之狀況下,測試時間為8秒鐘,每次 測試時,供應檢體體積為3微升,每次試片吸入之皆200407542 V. Description of the invention (11) IV. [Implementation method] The following examples are based on blood glucose testing, the purpose of which is just to explain the situation in this area ^ ○ Example 1, the screen printing of glucose-sensitive test pieces made of polypropylene synthesis A conductive silver adhesive layer was printed on a paper base plate with a 300 mesh screen, and after drying at 50 ° C for 30 minutes, three sets of electrodes (working electrode, reference electrode and auxiliary electrode) were brushed with carbon glue. Bake again at 90 ° C for 15 minutes, and then use an insulating rubber brush to harden and dry under UV light to form an insulating layer, and expose the pilot flow reaction zones 7a, 7b, and 7c (design with vent holes). 1-2 microliters of reaction reagents, (containing 0.5-3 units of glucose oxidase, 1-1. 1% polyvinyl alcohol, ρΗ4.0-9.0-9, 10-iomM potassium phosphate buffer, 10-100 mM potassium chloride, difluorenyl ferrocene 0.005-0.5%, tween-20 0.001-0.2%, surfynol 0 (Π-0.2%), coated on the aforementioned The formed diversion area 7 a 'is dried at 4 5 C for 1 hour, and then taken out and attached to the upper cover sheet 8 containing the central hole. After pasting, a transparent upper cover sheet 9 is pressed and fixed, and then cut. The finished product. Example 2. Standard glucose solution and whole blood test configuration. Standard potassium phosphate buffer solution (pH 7.4) contains a glucose concentration of 040 mg / 100 ml. Extreme glucose test strip, under the condition of electrochemical analyzer (CHlnstrumerU cq.65 (U) at a test potential of 100 millivolts), the test time is 8 seconds, and the volume of the supplied sample is 3 microliters for each test Every time the test piece is inhaled
200407542 五、發明說明(12) 小於3微升。其測試結果如表一 所示。 表一、標準葡萄糖測試結果 葡萄糖濃度(mg/dl ) 電量(微庫倫) 0 0. 690 25 1.532 50 2. 952 100 5. 248 200 7. 400 400 9. 577200407542 V. Description of the invention (12) Less than 3 microliters. The test results are shown in Table 1. Table 1. Standard glucose test results Glucose concentration (mg / dl) Electricity (microcoulomb) 0 0. 690 25 1.532 50 2. 952 100 5. 248 200 7. 400 400 9. 577
全血檢體亦可由本試片測量之。新鮮採得之靜脈全血,以 標準葡萄糖添加所得之檢量數據如表二所示,測試電位 1 0 0毫伏特,提供測試全血體積為2微升。 表二、不同葡萄糖含量之全血檢測結果 葡萄糖濃度(mg/dl) 電量(微庫倫) 80 1. 556 105 2· 636 130 3. 440 180 5. 946 280 9. 707 380 11.733 480 12.464 580 13.945Whole blood specimens can also be measured by this test strip. For freshly collected venous whole blood, the test data obtained by adding standard glucose is shown in Table 2. The test potential is 100 millivolts and the test whole blood volume is 2 microliters. Table 2. Test results of whole blood with different glucose contents.
範例三、不同全血量之血糖檢測Example three: blood glucose measurement with different whole blood volume
第16頁 一所製 之需求 濃度。 方法為 ’並以 當提供 低,{旦 出濃度 法全部 多,此 體。所 以證明 五、發明說明(13) 利用範例 血測試本發明 成3 0 Omg/d1 之 本測試之 吸之原理吸入 七結果顯示, 葡萄糖濃度偏 時,葡萄糖檢 全血檢體亦無 餘之體積則愈 吸入更多的檢 相接之處,足 成之電極試片, 血量’靜脈全血 提供不同 如乾例—一 檢體量不 當所提供 則趨近於 被吸入; 表示檢體 吸入檢體 本發明之 之體積 之檢測 足時( 之檢體 所配製 所提供 導流反 之前沿 設計有 以供應不同體積之全 以標準葡萄糖液配製 之全血,使試片以虹 條件進行檢測。如圖 如0 · 5微升),檢測 體積達0· 8微升以上 之濃度,且所提供之 之檢體體積愈高,剩 應區已達飽和,無法 皆不超過8b與導流區 P艮制檢體體積的功能Page 16 Demand concentration of a system. The method is ′ and when the supply is low, {the density of the method is all more, this body. So proof five. Description of the invention (13) The principle of this test is 30 Omg / d1 using the sample blood to test the principle of the inhalation of the test. Seven results show that when the glucose concentration is too low, the whole volume of the blood test will be more. Inhale more test junctions, the electrode test piece of the foot, the blood volume 'venous whole blood is different, such as dry cases-an improper sample volume is close to being inhaled; it means that the sample is inhaled. The detection of the volume of the invention is sufficient (the specimens provided by the specimens are designed to provide different volumes of whole blood prepared with standard glucose solutions, so that the test strips are tested under rainbow conditions. As shown in Figure 0 · 5 microliters), the detection volume reaches a concentration of more than 0.8 microliters, and the higher the volume of the sample provided, the remaining application area has reached saturation, and it cannot exceed 8b and the diversion area is made of specimens. Volume function
200407542 圖式簡單說明 圖一.本發明之網版印刷電極試片具U型孔洞結構示意圖。 1,絕緣性底板;2,導線層;3,工作電極;4,參 _者雷極;5,輔助雷極;3’ 、4’ 、5’ ,檢測儀相接點 ;6,檢測儀試片自動辨識線;7,中間層;7 a,檢 測導流槽;8,上蓋層;8a密閉向上凸起之空間。 圖二.本發明之網版印刷電極試片具T型孔洞結構示意圖。 1,絕緣性底板;2,導線層;3,工作電極;4,參 考電極;5,輔助電極;3 ’ 、4 ’ 、5 ’ ,檢測儀相接點 ;6,檢測儀試片自動辨識線;7,中間層;7 a,檢 測導流槽;7b、7c,排氣通道;8,上蓋層;8a密閉 向上凸起之空間。 圖三.本發明之網版印刷電極試片縱切面示意圖。1,絕緣 性底板;2,導線層;3,電極層;7,中間層;7 a, 檢測導流槽;8,上蓋層;8a密閉向上凸起之空間。 圖四.本發明之内含式向上凸起密閉式空間上蓋結構示意 圖。8,上蓋片;8 a,孔洞;9 ,薄片。此上蓋可以 是一體成形之結構。 圖五.本發明之内含式向上凸起密閉式空間上蓋結構縱切 面示意圖。8,上蓋片;8a,孔洞;9,薄片。此上 蓋可以是一體成形之結構。200407542 Brief description of the drawings Figure 1. A schematic view of the U-shaped hole structure of the screen printing electrode test piece of the present invention. 1. Insulating base plate; 2. Conductor layer; 3. Working electrode; 4. Participant thunder pole; 5. Auxiliary thunder pole; 3 ', 4' and 5 ', detector contact point; 6. Detector test Automatic identification line of the film; 7, middle layer; 7 a, detection diversion groove; 8, upper cover layer; 8 a closed upward space. Fig. 2. Schematic diagram of the structure of the T-shaped hole of the screen printing electrode test piece of the present invention. 1. Insulating base plate; 2. Wire layer; 3. Working electrode; 4. Reference electrode; 5. Auxiliary electrode; 3 ', 4', 5 ', contact point of the detector; 6. Automatic identification line of the test piece ; 7, middle layer; 7 a, detection diversion groove; 7b, 7c, exhaust channel; 8, upper cover layer; 8a closed upward space. FIG. 3 is a schematic longitudinal sectional view of a screen printing electrode test piece according to the present invention. 1. Insulating base plate; 2. Conductor layer; 3. Electrode layer; 7. Intermediate layer; 7a; Detection diversion groove; 8. Upper cover layer; 8a. Fig. 4. Schematic diagram of the structure of the upwardly-enclosed closed space cover of the present invention. 8, upper cover sheet; 8 a, holes; 9, thin sheet. The upper cover may be a one-piece structure. Fig. 5. Schematic cross-sectional view of the structure of the upwardly-enclosed closed space cover of the present invention. 8, upper cover sheet; 8a, holes; 9, thin sheet. This cover may be a one-piece structure.
200407542 圖式簡單說明 圖六.本發明之内含式向上凸起密閉式空間網版印刷電極 試片縱切面結構示意圖。1,絕緣性底板;2,導線1 層;3,電極層;7,中間層;7a,檢測導流槽;8, · 上蓋層;8 a,孔洞;9,薄片。 圖七.全血檢體體積對檢測之影響。200407542 Brief description of the drawing Figure 6. The schematic diagram of the longitudinal section of the test piece of the enclosed type upwardly-enclosed closed space screen printing electrode of the present invention. 1. Insulating base plate; 2. Conductor 1 layer; 3. Electrode layer; 7. Intermediate layer; 7a; Detection diversion groove; 8. Top cover layer; 8a; Hole; 9. Thin sheet. Figure 7. The effect of whole blood sample volume on the test.
第19頁Page 19
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7655128B2 (en) | 2005-12-23 | 2010-02-02 | Apex Biotechnology Corp. | Electrochemical test strip |
| TWI468681B (en) * | 2012-01-16 | 2015-01-11 | Delbio Inc | Electrochemical test strip |
| TWI493184B (en) * | 2013-12-17 | 2015-07-21 | Bionime Corp | Biometric test piece |
| CN106645341A (en) * | 2016-11-30 | 2017-05-10 | 友达光电股份有限公司 | Chemical sensor and method for manufacturing the same |
| TWI707142B (en) * | 2017-07-07 | 2020-10-11 | 東吳大學 | A detection device for detecting the concentration of nitrite |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI411067B (en) * | 2009-09-10 | 2013-10-01 | 鴻勁科技股份有限公司 | Electronic components gluing detection machine |
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2002
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7655128B2 (en) | 2005-12-23 | 2010-02-02 | Apex Biotechnology Corp. | Electrochemical test strip |
| TWI468681B (en) * | 2012-01-16 | 2015-01-11 | Delbio Inc | Electrochemical test strip |
| TWI493184B (en) * | 2013-12-17 | 2015-07-21 | Bionime Corp | Biometric test piece |
| CN106645341A (en) * | 2016-11-30 | 2017-05-10 | 友达光电股份有限公司 | Chemical sensor and method for manufacturing the same |
| TWI707142B (en) * | 2017-07-07 | 2020-10-11 | 東吳大學 | A detection device for detecting the concentration of nitrite |
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