TH1903002354C3 - Carpet products and carpet product manufacturing processes - Google Patents

Abstract

Page 1 of 1 page Summary of artificial babies This invention is about carpet products. that includes The front layer is a carpet with yarn and coating elements that coat the yarn where the yarn is prepared from polyester fibers made from recycled plastic, i.e. made from polyethylene terephthalate water bottles. (polyethylene terepthalate). In addition, this invention provides a method for manufacturing carpet products. Includes yarn preparation step The yarn is molded from polyester fibers made from recycled plastic, which is made from polyethylene terephthalate water bottles. (polyethylene terepthalate) and dried with hot air. The process of arranging the yarn into sheets. where the threads are arranged in sheets to form layers. Carpet face from one of the methods of weaving with a loom, knitting method, weaving method with a carpet weaving gun, and the method of curling and the process of coating the yarn. where the yarns of the carpet face layer are coated with a coating composition to Serves to fix the thread to maintain its shape. to improve the texture and consistency of the threads on the surface of the carpet

Claims (10)

1. A carpet product (10) consists of a carpet face layer (20) which has a special feature: a carpet face layer (20) consists of a yarn (22) and a yarn-coated coating element (22) with a yarn (22). ) is prepared from polyester fibers (Polyester) made from recycled plastic, which is produced from polyethylene terephthalate water bottles. (polyethylene terepthalate)2. Carpet products (10) according to Claim 1 where the coating composition contains an aqueous solution of colloidal silicic acid3. Carpet products (10) according to Claim 1 or 2 where the yarn (22) is to be formed as a sheet from one of the yarn arrangements (22) consisting of the weft (24) and warp (26) weaves. Alternating or from arranging the threads (22) to form a chain4. Carpet Products (10) pursuant to Claims 1 or 2 where Carpet Products (10) are additionally composed. The reinforcement layer (30) and the carpet face (20) are complemented by a primary backing layer (28) where the yarns (22) of the carpet face (20) are arranged in a The plank that connects to the first floor carpet base. (28) in a U-shaped manner (U) by penetrating through the first carpet support layer (28) or coiled together to form a sheet on the first carpet support layer (28) and the reinforcing layer (30) consisting of net material (32) that Secure it to the first carpet support base (28) by way of attachment5. Carpet Products (10) pursuant to claims 1 to 4 wherein the reinforcement layer (30) is supplemented by a secondary carpet base (34) (Secondary Backing) arranged to be bonded to the material. Net (32) with attachment method 6. The production method for carpet products (10) includes a yarn preparation step (22), where yarn (22) is formed from polyester fibers made from recycled plastic, i.e. made from water bottles. Polyethylene terephthalate type (polyethylene terepthalate) and dried with hot air. The process of arranging yarn (22) into sheets. where the yarns (22) are arranged in sheets to form the carpet face layer (20) from one of the loom methods, knitting methods, gun weaving methods and coiling methods where the weaving methods with how many The loom will be used to weave the yarn (22) by arranging the weft yarn (24) and the warp yarn (26) that are woven alternately to form a sheet. where the knitting method A knitting stick is used to knit the yarn (22) into a chain that is interlaced to form a sheet. where the method of weaving with a carpet weaving gun A rug gun is used to cause the yarn (22) to be punched through the primary backing (28) (Primary Backing) in a U-shape and where the coiling method will wind the yarn (22). to be molded into sheets and connected to the base of the first floor carpet (28) by means of attachment and the yarn coating process (22) where the yarn (22) of the carpet face layer (20) is coated with a coating component to act as a fixing function for the yarn (22) to maintain its shape. Claim 6 is supplemented by the process of providing a reinforcing layer (30) where the netting material (32) is sandwiched between the carpet face layer (20) at the yarn (22) or underlay of the carpet layer. first (28) and attach the netting material (32) to the carpet face layer (20) by means of attachment8. Method for manufacturing carpet products (10) According to Claim 7, where the procedure for laying a reinforced layer (30) It is additionally equipped with the arrangement of a second carpet backing (34) (Secondary Backing) where the second carpet backing (34) will be attached to the netting material (32) by means of attachment. 9. The method for manufacturing a carpet product (10) in Claim 7 or 8 is supplemented with the step of trimming the yarn (22) on the carpet face layer (20), where the trimming of the yarn (22) on the carpet face layer (20). ) with the trimmer so that the threads (22) on the surface of the carpet (20) are evenly smooth. and the spinning step (22) on the carpet surface (20) where the yarn (22) on the carpet surface (20) is spun with a spinning machine to make the fibers fluffy10. Method for producing carpet products (10) according to either of Claim Nos. 6 to 9. where the coating component is composed of an aqueous solution of colloidal silicic acid ------------ Page 1 of 3 pages hold the right 1. The Carpet 10 product consists of a Carpet Face 20 which is unique in that the Carpet 20 consists of a Yarn 22 and a coating composition that covers Yarn 22 where Yarn 22 is supplied from polyester fibres. (Polyester) that is made from recycled plastic, is produced from poly-water bottles. thylene terephthalate (polyethylene terepthalate) 2. Carpet products 10 according to claim 1, where the coating composition consists of an aqueous solution of Colloidal silicic acid (Aqueous solution of colloidal silicic acid) 3. Carpet product 10 under Claim 1 or 2 where yarn 22 is formed in the form of a sheet from one of The arrangement of yarn 22 consists of weft yarn 24 and warp yarn 26 alternately woven, or from the arrangement of yarn 22 in a chain. 4. Carpet Products 10 under Claim 1 or 2 where Carpet Products 10 are additionally comprised. The Reinforcement Layer 30 and Carpet Face 20 are complemented by a Primary Backing 28, where the 22 yarns of the 20 Carpet Face are arranged in a slab connected to the Carpet Backing. First place 28 in a U-shaped manner (U) by penetrating the first layer of carpet support 28 or laying coils together in a sheet on the support The first carpet layer 28 and the reinforcing layer 30 consist of a mesh material 32 arranged to be fixed to the first carpet base 28 by way of attachment. 5. Carpet products 10 according to any one of claims 1 to 4 where the reinforcement layer 30 is additionally assembled. With the second carpet base 34 (Secondary Backing) that is arranged to be attached to the netting material 32 by means of attachment, page 2 of the number 3. 6. How to produce carpet products 10 include Yarn 22 preparation process, where Yarn 22 is formed from polyester fibers made from recycled plastic, i.e. made from polyethylene terephthalate water bottles. (polyethylene terepthalate) and dried with hot air. Process of arranging yarn 22 into sheets. where the 22 threads are arranged in sheets to form a carpet mat. From one of the loom methods, knitting methods, rug weaving methods and coiling methods, where the loom method How many looms will be used to weave yarn 22 by arranging weft yarn 24 and warp yarn 26 that are woven alternately to form a sheet? where the knitting method A knitting needle is used to weave yarn 22 into a looped chain to form a sheet. where the method of weaving with a carpet weaving gun A rug gun is used to cause yarn 22 to be punched through the primary backing 28 (Primary Backing) in a U-shape and where the coiling method will wind yarn 22 to form a sheet. and bonded to the first carpet underlay 28 by a bonding path and a yarn coating step 22 where the yarn 22 of the carpet face layer 20 is coated with a coating component to Serves to fix thread 22 to keep its shape. 7. The method for manufacturing a carpet product 10, as in claim 6, is supplemented by the process of laying a reinforcement layer 30 in which the mesh material 32 is sandwiched between the carpet face layer 20 at the thread 22 or the carpet backing. layer 28 and attach the mesh material 32 to the mat surface 20 by means of attachment. 8. METHOD OF PRODUCING CARPET PRODUCTS 10 According to Claim 7, where the reinforcement step 30 is supplemented by the arrangement of a secondary backing 34 (Secondary Backing), where the carpet foundation The second layer 34 shall be arranged to be attached to the netting material 32 by means of 3 faces of 3 faces. 9. Methods for manufacturing carpet products 10 as per claim 7 or 8 Trimming the 22 threads on the carpet 20 surface where the 22 threads on the carpet 20 surface will be trimmed with the trimmer so that the 22 threads on each carpet 20 edge are smooth. Equal and the step of spinning yarn 22 on the face of carpet 20 where yarn 22 on the face of carpet 20 is spun with a spinning machine to make the fibers fluff. 10. METHOD OF PRODUCTION OF CARPET PRODUCTS 10 pursuant to claims 6 to 9, either where the coating composition is assembled with an aqueous solution of colloidal silicic acid (Aqueous solution of colloidal silicic acid)