SU1496860A1 - Arrangement for winding and forming bundles of wire - Google Patents

Abstract

The invention relates to mechanical engineering, in particular, to the construction of devices for winding and forming wire bundles. The purpose of the invention is the expansion of technological capabilities due to the manufacture of semi-finished metal brushes and an increase in productivity due to multi-winding in one cycle. This is provided by the coil construction. The coil is made in the form of a diamond-shaped plate 4 with recesses 6 located on the small diagonal of the plate 4, and installed on either side of the last teeth 7 with a double bevel with tops and grooves. Rods 10 are mounted in the grooves. . increase productivity. 1 hp f-ly, 14 ill.

Description

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FIG.

The invention relates to mechanical engineering, in particular, to the construction of devices for winding and forming wire bundles.

The purpose of the invention is the expansion of technological capabilities due to the manufacture of semi-finished metal brushes and an increase in productivity due to multi-winding in one cycle.

FIG. 1 shows a device, a general view5 of FIG. 2 is a view A of FIG. one ; in fig. 3 shows the node I in FIG. one; in fig. 4 shows a section B-B in FIG. 3, to: FIG. 5 is a view of B in FIG. 1 in FIG. 6 — view G in FIG. 5, in FIG. 7 is a view of D in FIG. 2j in FIG. 8 — node II in FIG. 2} in FIG. 9 is a view E of FIG. &; in fig. 10-13 - stages of the formation of a bundle of wire; in fig. 14 - section J.-F. on FIG. eleven.

The device comprises two main parts: a winding unit 1 and a beam forming unit 2. In the winding unit 1 there is a drive coil 3 containing a diamond-shaped plate 4 with cylindrical sections 5 and two notches 6 located on a small diagonal of the diamond-shaped plate 4. On both sides of the plate, 4 there are a tooth 7, on which double bevels are made at their tips. V-shaped grooves 9 are made along the cylindrical edge 8 of the teeth 7, in which the rods 10 are located. The plate 4 is connected to the flanges 11 with holes. The flanges 11 have centers and leads for connection with the spindle of the tailstock. The drive of the winding unit includes a gearbox with a shaft 12, which is connected with a gear 13 via a gear and a worm gear. The cam of this shaft is 13 in;: the motion is driven by a cam / N mechanism 14. The gear 13 is connected with gears an output shaft 15 carrying the control cam of the limit switch -16 connected to the cycle counter. The device also contains a stacking unit 17 mounted on a carriage 18 placed on a frame 19, having the ability to move in roller bearings and interact with a lever-rocker mechanism 14, as well as a turntable 20. Flanges 11 have inserts 21

In the gearbox there is a shaft with a cam and a pneumatic distributor 22 controlling the beam forming unit 2, which contains a movable carriage 23 mounted on a fixed frame 24 with a rail. A horizontal bar 25 with a bobbin 3 is rigidly attached to the carriage 23. A stitching machine 26 is installed near said node 2.

The carriages 18 and 23 are cropped as follows.

The box-shaped frame 27 encloses the frame 19 and contacts with it 12 rollers 28 with vertical and horizontal axes. Bottom of the frame 27 is attached to the axis on which the block 29 of the ratchet and gears, which is in engagement with the rail. The ratchet dog 30 spherical end enters the hole of the rod 31 of the pneumatic cylinder. Block 29 is continuously braked by the friction mechanism 32.

The device works as follows.

A coil of wire is installed on the turntable 20. The coils 10 are passed through the grooves 9 into the coil 3, 21 flanges 11 are inserted into the inserts and fastened with screws. The wire from the coil is passed through the laying unit 17 and fixed on the coil 3.

The carriage 18c with knot 17 must be in its initial position - at the gearbox. The carriage 18 is brought to its initial position by the operator by fixing the friction mechanism 32. The carriage 23 is also reset by the operator to the initial position.

A stitching wire intended for paper clips is placed in the stitching machine 26. The pneumatic cylinders of both carriages 18 and 23 are connected to the supply lines with compressed air (not shown) from the general regulating apparatus.

The wire is wound onto the coil 3 by turning on the drive with the gearbox. When the spindle rotates from the shaft 12 of the wire from the turntable 20 through the node 17 it swings onto the reel 3 between the first and second teeth 7. At the same time, the shaft 13 rotates with the cam and drives the linkage mechanism 14, which transmits the reciprocating movement 19. The carriage-18, located on frame 19, with node 17 also performs translational motion. Thus there is a series of wire winding.

the first coil 33. At this time, the output shaft 15 is kinematically connected to the shaft 13 and counts the number of rows of wire. The specified number is taken into account by interchangeable gears. After the next row passes by the command of the cam shaft 15, the limit switch 16, counting the number of rows, supplies air to the pneumatic cylinder, which moves its rod 31, as a result, the lever with the dog 30 is rotated and the unit 29 is rotated. gear block 29 with the rail will ensure the movement of the carriage 18 on the frame 19. The stroke of the rod 31 is designed so that the carriage 18 moves one step between

teeth 7. The winding of the second coil of inter-2-liners 21 flanges 11, while the second and third teeth of the second teeth 7 are produced in a similar way.

On the coil 3, the wire rests on the rods 10 and fits the diamond-shaped plate 4 (Fig. 10). Thus, by moving periodically the frame 19 from the shuttle carriage 18 moving on it, the winding carriage 18 is wound onto the whole coil. The sharp edges on the teeth x 7 cause the coiled wire to roll either on the left side or on the right side of the tooth.

During the winding of the wire in the bundle-forming unit 2, the bundle of wire is bonded to a pre-wound coil. A stitching machine 26 is used for this. It is placed a step away from the last bundle of wire with mixing. The command to move the coil 23 and install the clips comes from the winding unit 1, from the cam and pneumatic distributor 22. At the commands of the pneumatic distributor 22, air is supplied to the pneumatic cylinder of the carriage 23.

The rack and pinion mechanism of the carriage 23 is moved to the right, the last bundle is in the passage area of the clip, the stitching machine 26 is turned on with time delay. . eleven). After the mechanisms of the stitching machine 26 have returned to their original position, the team is waiting for the next step movement, i.e.

The stalks 10 exit from the openings of the inserts 21 and are reached through slots in the flanges 11. The bundles of wire are strung on the rods 10 and transferred to the brushes.

The device allows the mechanization of the basic operations for the manufacture of beams of metal brushes. Multiple coil in the form of a comb allows one to receive many beams in one cycle, which ensures a high demand for them.

The technical and economic effect of the implementation of the invention in comparison with the basic object is provided by the benefit of

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A gift to improve performance at the expense of multiple winding in one cycle.

Claims (2)

1. Device for winding and forming wire bundles containing a frame, a drive coil with rods, as well as a unit for laying turns on a coil, which is different from the fact that, in order to expand technological capabilities by manufacturing semi-finished metal brushes and increasing productivity at the expense of multiwind winding in one cycle, it is equipped with a frame, as well as a carriage mounted on the frame, on which the winding assembly is mounted, the coil is made in the form of a plate located on both sides of the plate teeth mounted thereon and connected to the plate flanges vkladshgami in teeth x vyozhidanie rotation of the cam and the switching valves 22 .Tsikl setting staples is repeated until the first beam. The frequency of the step movements of the bundle-forming unit 2 is more than twice the frequency of the step-carriage displacements of the carriage 18, which is caused by the fact that during one winding cycle be set double the clips than wound beams. After installing the clips, the coil with the fastened beams is transferred to cutting. The cutting is done by an abrasive tool. move along the coil (Fig. 12). When this edge of the tool passes in the grooves 6 of the coil 3. The resulting tufts (Fig. 13) are removed from the mandrel. For this are taken out The stalks 10 exit from the openings of the inserts 21 and are reached through slots in the flanges 11. The bundles of wire are strung on the rods 10 and transferred to the brushes. The device allows the mechanization of the basic operations for the manufacture of beams of metal brushes. Multiple coil in the form of a comb allows one to receive many beams in one cycle, which ensures a high demand for them. The technical and economic effect of the implementation of the invention in comparison with the basic object is provided by the benefit of A gift to improve performance at the expense of multiple winding in one cycle. Invention Formula 1. Device for winding and forming wire bundles containing a frame, a drive coil with rods, as well as a unit for laying turns on a coil, which is different from the fact that, in order to expand technological capabilities by manufacturing semi-finished metal brushes and increasing productivity at the expense of multiwind winding in one cycle, it is provided with a frame, as well as a carriage mounted on the frame, on which the assembly for laying the turns is mounted, the coil is made in the form of a plate located on both sides of the plate and the teeth attached to the plate and flanges with inserts connected to the plate, grooves are made in the teeth, and the inserts have sockets for placing and fixing the rods, while the frame is installed with the possibility of reciprocating movement in steps equal to the distance between the teeth . j, j FIG. one 21 Fi.g.3 FIG. five 2. The device according to claim 1, about tl and - that the plate is made diamond-shaped with longitudinal grooves along the axis of the coil, and a double-sided bevel is made on the top of each of the teeth. View / 1 2 In id 20 In id g 16 Fi.V Widd Fi.n. Phage.P 54 3ff Compiled by V. Greenberg Editor M. Kelemesh Tehred A. Kravchuk Proofreader M. Samborska Order 4367/11 Circulation 693 VNIIPI State Committee for Inventions and Discoveries at the State Committee on Science and Technology of the USSR 113035, Moscow, Zh-35, Raushsk nab. 4/5 Figg phage. / J MF Phage. 1f Subscription