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SG11201605865PA - Thermal barrier coatings and processes - Google Patents

Thermal barrier coatings and processes

Info

Publication number
SG11201605865PA
SG11201605865PA SG11201605865PA SG11201605865PA SG11201605865PA SG 11201605865P A SG11201605865P A SG 11201605865PA SG 11201605865P A SG11201605865P A SG 11201605865PA SG 11201605865P A SG11201605865P A SG 11201605865PA SG 11201605865P A SG11201605865P A SG 11201605865PA
Authority
SG
Singapore
Prior art keywords
processes
thermal barrier
barrier coatings
coatings
thermal
Prior art date
Application number
SG11201605865PA
Inventor
Dianying Chen
Christopher G Dambra
Mitchell R Dorfman
Original Assignee
Oerlikon Metco Us Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oerlikon Metco Us Inc filed Critical Oerlikon Metco Us Inc
Publication of SG11201605865PA publication Critical patent/SG11201605865PA/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • C23C4/11—Oxides
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
    • C23C28/3215—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer at least one MCrAlX layer
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • C23C28/3455—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134—Plasma spraying
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/18—After-treatment
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12—Blades
    • F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288—Protective coatings for blades

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Plasma & Fusion (AREA)
  • Physics & Mathematics (AREA)
  • Inorganic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
SG11201605865PA 2014-02-21 2015-02-19 Thermal barrier coatings and processes SG11201605865PA (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201461942984P 2014-02-21 2014-02-21
PCT/US2015/016586 WO2015127052A1 (en) 2014-02-21 2015-02-19 Thermal barrier coatings and processes

Publications (1)

Publication Number Publication Date
SG11201605865PA true SG11201605865PA (en) 2016-09-29

Family

ID=53878950

Family Applications (2)

Application Number Title Priority Date Filing Date
SG11201605865PA SG11201605865PA (en) 2014-02-21 2015-02-19 Thermal barrier coatings and processes
SG10201810134RA SG10201810134RA (en) 2014-02-21 2015-02-19 Thermal barrier coatings and processes

Family Applications After (1)

Application Number Title Priority Date Filing Date
SG10201810134RA SG10201810134RA (en) 2014-02-21 2015-02-19 Thermal barrier coatings and processes

Country Status (8)

Country Link
US (1) US11697871B2 (en)
EP (1) EP3107673B1 (en)
JP (1) JP6768513B2 (en)
CN (1) CN106061655B (en)
CA (1) CA2936790C (en)
HU (1) HUE057021T2 (en)
SG (2) SG11201605865PA (en)
WO (1) WO2015127052A1 (en)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105369179B (en) * 2015-11-20 2017-12-29 沈阳黎明航空发动机(集团)有限责任公司 A kind of compound zirconia high temperature seal coating preparation method
CN107012420B (en) * 2017-04-06 2019-09-20 江西省科学院应用物理研究所 Method for preparing erbium oxide tritium permeation resistant coating by plasma spraying technology
CA3075600A1 (en) 2017-10-31 2019-05-09 Oerlikon Metco (Us) Inc. Wear resistant layer
US12215427B2 (en) 2017-12-19 2025-02-04 Oerlikon Metco (Us) Inc. Erosion and CMAS resistant coating for protecting EBC and CMC layers and thermal spray coating method
DE102018204498A1 (en) * 2018-03-23 2019-09-26 Siemens Aktiengesellschaft Ceramic material based on zirconium oxide with other oxides
SG11202008544QA (en) * 2018-04-09 2020-10-29 Oerlikon Metco Us Inc Cmas resistant, high strain tolerant and low thermal conductivity thermal barrier coatings and thermal spray coating method
DE102018208815A1 (en) 2018-06-05 2019-12-05 Höganäs Ab Process for the production of thermal barrier coatings with vertical cracks
DE102018215223A1 (en) * 2018-09-07 2020-03-12 Siemens Aktiengesellschaft Ceramic material based on zirconium oxide with additional oxides and layer system
TWI861237B (en) * 2019-09-30 2024-11-11 日商Ｔｏｃａｌｏ股份有限公司 Reduced pressure plasma spraying method
EP4065819A4 (en) * 2019-11-28 2024-01-03 Exonetik Turbo Inc. Temperature barrier coating for rim-rotor
US11339671B2 (en) 2019-12-20 2022-05-24 Honeywell International Inc. Methods for manufacturing porous barrier coatings using air plasma spray techniques
EP4288578A4 (en) * 2021-02-05 2024-12-25 Oerlikon Metco (US) Inc. OXIDATION BARRIER MATERIALS AND METHODS FOR CERAMIC MATRIX COMPOSITES
KR20240096701A (en) * 2021-11-08 2024-06-26 지멘스 에너지 글로벌 게엠베하 운트 코. 카게 Method for producing porous segmented thermal barrier coatings and porous segmented thermal barrier coatings

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US4457948A (en) 1982-07-26 1984-07-03 United Technologies Corporation Quench-cracked ceramic thermal barrier coatings
US5073433B1 (en) 1989-10-20 1995-10-31 Praxair Technology Inc Thermal barrier coating for substrates and process for producing it
US5520516A (en) 1994-09-16 1996-05-28 Praxair S.T. Technology, Inc. Zirconia-based tipped blades having macrocracked structure
US6102656A (en) 1995-09-26 2000-08-15 United Technologies Corporation Segmented abradable ceramic coating
US5817372A (en) 1997-09-23 1998-10-06 General Electric Co. Process for depositing a bond coat for a thermal barrier coating system
WO2002103074A1 (en) * 2001-06-15 2002-12-27 Mitsubishi Heavy Industries, Ltd. Thermal barrier coating material and method for production thereof, gas turbine member using the thermal barrier coating material, and gas turbine
US6716539B2 (en) 2001-09-24 2004-04-06 Siemens Westinghouse Power Corporation Dual microstructure thermal barrier coating
US20030138658A1 (en) 2002-01-22 2003-07-24 Taylor Thomas Alan Multilayer thermal barrier coating
WO2005017226A1 (en) * 2003-01-10 2005-02-24 University Of Connecticut Coatings, materials, articles, and methods of making thereof
US6858334B1 (en) * 2003-12-30 2005-02-22 General Electric Company Ceramic compositions for low conductivity thermal barrier coatings
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SG127768A1 (en) 2005-05-27 2006-12-29 Turbine Overhaul Services Priv Thermal barrier coating
US7799716B2 (en) * 2006-03-03 2010-09-21 Sulzer Metco (Us), Inc. Partially-alloyed zirconia powder
WO2007112783A1 (en) * 2006-04-06 2007-10-11 Siemens Aktiengesellschaft Layered thermal barrier coating with a high porosity, and a component
US20080160172A1 (en) 2006-05-26 2008-07-03 Thomas Alan Taylor Thermal spray coating processes
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Also Published As

Publication number Publication date
US20160348226A1 (en) 2016-12-01
EP3107673A4 (en) 2017-08-30
CN106061655B (en) 2019-05-28
JP6768513B2 (en) 2020-10-14
WO2015127052A1 (en) 2015-08-27
CA2936790C (en) 2022-10-04
HUE057021T2 (en) 2022-04-28
US11697871B2 (en) 2023-07-11
CA2936790A1 (en) 2015-08-27
CN106061655A (en) 2016-10-26
SG10201810134RA (en) 2018-12-28
EP3107673B1 (en) 2021-11-10
EP3107673A1 (en) 2016-12-28
JP2017515968A (en) 2017-06-15

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