RU2710643C2 - Organomineral modifier for gypsum compositions and radioprotective articles based thereon - Google Patents

Abstract

FIELD: construction.SUBSTANCE: invention relates to construction materials, specifically to additives used in making gypsum compositions and radioprotective articles based thereon. Disclosed is an organomineral modifier for gypsum compositions and radioprotective articles based thereon, which includes a hydraulic binder, an active mineral component, a plasticising additive and a setting time regulator, as an active mineral component, it contains metakaolin, as a plasticising additive - an aqueous solution of Glenium Ace 430 polycarboxylate ester, Best-SPl superplasticizer and further contains an aqueous emulsion of Octyltriethoxysilane Penta-818 and ground schungite with the following content of components, wt. %: hydraulic binder 35.81–55.79, metakaolin 7.16–11.16, aqueous solution of polycarboxylate ester "Glenium Ace 430" 2.69–4.18, super-plasticizer "Best-SPL" 0.45–0.7, water emulsion octyltriethoxysilane "Penta-818" 0.18–0.28, ground schungite 27.89–53.71, wherein the degree of shungite grinding is 200–300 m/kg, metakaolin hydraulic activity is not less than 1200 mg/g.EFFECT: technical result obtained by using the invention is to extend the setting time of the gypsum mixture, giving it self-sealing ability, increase the strength and water resistance of products based on gypsum binder while simplifying the technology of their production and giving them radioprotective properties.1 cl, 1 dwg, 1 tbl

Description

The invention relates to the field of building materials, namely, additives used in the manufacture of gypsum compositions and products based on them with radioprotective properties.

Known additive for the modification of gypsum binders, mortars and concrete based on them, including wt. %: hydrated lime 58-70, antifoam (hydrophobic ether) 9-13, hyperplasticizer 3-7, dispersant (modified polyester carboxylate powder) 18-22 [1]. The disadvantage of this invention is the complex technology for producing additives associated with the supply into the grinding chamber of gas of ionized radiation for grinding components with lower resistance to grinding. When modifying gypsum of the G5BII grade, relatively low physical and mechanical characteristics are observed - compressive strength after 2 hours 18-24 MPa, after 7 days 27-35 MPa, water absorption 7-9%, softening coefficient 0.75-0.8. In addition, products made using this additive do not have radioprotective properties, which limits their effectiveness in rooms with an increased level of electromagnetic radiation.

The closest solution to the proposed invention is an organo-mineral modifier of gypsum binders, mortars, concrete and products based on them, including wt. %: Portland cement 42-76; active mineral component (silica fume and finely divided silica-containing component) 8-48; plasticizing additive 2.1-11.4; setting time regulator 0.23-3.8; stabilizer (water-soluble cellulose ether with a viscosity of 5000-20000 MPa⋅s) 0.01-1.5 [2].

The disadvantages of this invention are the low compressive strength and water resistance during the modification of products based on low-quality semi-aquatic gypsum binder, as well as the lack of radioprotective properties, which limits their effectiveness in rooms with a high level of electromagnetic radiation.

The objective of the invention is to obtain an organomineral modifier for gypsum compositions based on low-grade semi-aquatic gypsum, which allows to increase the compressive strength and water resistance of products based on them, as well as to give them radioprotective properties. In addition, the organomineral modifier being developed will make it possible to create self-compacting mixtures and apply the semi-dry method of manufacturing products based on a gypsum binder with an injection molding method. Improving the physico-mechanical characteristics of products based on gypsum binders, such as compressive strength and water resistance, as well as giving them radioprotective properties, will significantly expand their scope, including for protection against electromagnetic radiation.

The technical result obtained by using the present invention is to extend the setting time of the gypsum mixture, giving it self-sealing ability, increase the tensile strength and water resistance of products based on gypsum binder, while simplifying the technology of their production and giving them radioprotective properties.

This object is achieved in that the organomineral modifier for gypsum compositions and radioprotective products based on them, including Portland cement, an active mineral component, a plasticizing additive and a setting time regulator, characterized in that it contains metakaolin as an active mineral component, as a plasticizing additive - an aqueous solution of polycarboxylate ether "Glenium Ace 430", as a regulator of setting time - superplasticizer "BEST-SPL" based on polymethylene naphthalene ulfonatnyh hydrophobic oligomers with alkyl substituents in the side chain and non-ionic surface-active components, and additionally contains an aqueous emulsion octyltriethoxysilane "Penta-818" and ground shungite in the following component, in weight. %:

Portland cement 35.81-55.79 Metakaolin 7.16-11.16 An aqueous solution of polycarboxylate ether "Glenium Ace 430" 2.69-4.18 Superplasticizer "BEST-SPL" based 0.45-0.7 polymethylenenaphthalenesulfonate oligomers with alkyl hydrophobic substituents in the side chain and nonionic surface active components Pentyl-818 octyltriethoxysilane aqueous emulsion 0.18-0.28 Ground shungite 27.89-53.71

while the degree of grinding of shungite is 200-300 m ² / kg, the hydraulic activity of metakaolin is not less than 1200 mg / g.

The use of Portland cement in the organic mineral modifier allows to give hydraulic properties to the gypsum binder and increase the water resistance of the finished products. The use of an organo-mineral modifier of the pozzolanic component - metakaolin with a hydraulic activity of at least 1200 mg / g, allows you to control the content of the highly basic form of calcium hydrosulfoaluminate (ettringite - 3CaO-Al ₂ O ₄ -3CaSO ₄ * (31-32) H ₂ O), which is formed with the joint hydration of gypsum and Portland cement, which eliminates the occurrence of internal stresses in finished products and a decrease in their performance over time.

The use of the Glenium Ace 430 polycarboxylate ether aqueous solution in the organomineral modifier reduces the water demand of the mixture and increases the strength characteristics of the products, the use of the BEST-SPL setting time regulator increases the pot life of the finished mixture, which is expressed in longer setting times. The combination of the above aqueous solution of polycarboxylate ether and a setting time regulator gives the gypsum composition a self-sealing ability. The use of Penta-818 octyltriethoxysilane aqueous emulsion promotes the formation of a dense pore structure of hardened stone and increases the water resistance of gypsum-based products. The use of ground shungite with a grinding degree of 200-300 m ² / kg in the composition of the organomineral modifier allows to impart radioprotective properties to products based on gypsum binder.

The use of the organomineral modifier for gypsum compositions and radioprotective products based on them of the above components in the specified ratio leads to the appearance of a synergistic effect and allows you to achieve the desired technical result.

The following materials were used to make the organomineral modifier:

- semi-aquatic gypsum brand G7BII production of LLC "Arakchinsky gypsum" GOST 125-79;

- Portland cement of the Belgorod cement plant brand PTs500-D0-N;

- An active mineral supplement is metakaolin with a hydraulic activity of at least 1200 mg / g (TU 5729-098-12615988-2013). For the preparation of samples, metakaolin with hydraulic activity of 1238 mg / g, specific surface area of 1357 m ² / kg;

- shungite - fractionated Zazhoginsky deposit S _beats = 200-300 m ² / kg, produced by LLC CARBON-SHUNGIT Scientific and Production Complex, Petrozavodsk;

- tap drinking water that meets the requirements of GOST 23732.

- an aqueous solution of polycarboxylate ether “Glenium Ace 430” manufactured by BASF Building Systems LLC, a brown liquid with a density of 1.04 g / cm ³ , pH at 20 ° C - 5.5, maximum chloride content ≤0.01%, maximum content alkalis <0.6% (Na ₂ O - equivalent);

- BEST-SPl plasticizer, manufactured by Innovation Technologies LLC according to TU 5745-001-65675677-2012 (published on January 29, 2013), based on polymethylene naphthalenesulfonate oligomers with alkyl hydrophobic substituents in the side chain and nonionic surface-active components, is brown liquid, with a density (at 20 ° C) of 1.1-1.3 g / cm ³ , mass fraction of dry matter 30-40%;

- Penta-818 octyltriethoxysilane aqueous emulsion manufactured by Penta An ITW Company, viscous 50% octyltriethoxysilane aqueous emulsion, density at a temperature of 20 ° C - 1000 kg / m ³ , active substance content - 50%.

The production process of an organomineral modifier for gypsum compositions and radioprotective products based on them includes the following steps. Shungite is milled to a specific surface area of 200-300 m ² / kg. Next, ground shungite is mixed with metakaolin, an aqueous solution of Glenium Acet 430 polycarboxylate ether, a setting time regulator Best-SPL based on polymethylene naphthalenesulfonate oligomers with alkyl hydrophobic substituents in the side chain and nonionic surface-active components of ethoxyl ethylen 818 "followed by drying at a temperature of 100-105 ° C to constant weight. After drying, the resulting mixture is mixed with a hydraulic binder - Portland cement.

In the manufacture of products using an organomineral modifier for gypsum compositions and radioprotective products based on them, the amount of mixing water was selected from the condition of ensuring normal density of the gypsum mixture according to GOST 23789-79. After 28 days of hardening under wet conditions, the samples were subjected to mechanical tests. The strength of the hardened samples, water absorption, and also the setting time of the mixture were determined in accordance with GOST 23789-79. The water resistance of the samples was evaluated by the softening coefficient, which is equal to the ratio of the tensile strength of the material under compression in a water-saturated state, to the tensile strength of the dry material. The ability of the gypsum mixture to occupy the entire volume of the mold with the formation of smooth surfaces under its own weight without additional external influences was taken as a criterion of self-sealing ability.

The radioprotective properties of the products were evaluated by the amount of electromagnetic wave energy absorbed and reflected by the sample in the frequency ranges 2.1 and 2.45 GHz using the FSH8 instrument. Emitters in the form of the open end of a rectangular waveguide, providing a standing wave coefficient in the range from 2 to 6 GHz, were used as antennas of the measuring setup. The sizes of the samples taken for these studies were 500 × 500 × 10 mm. The block diagram of the measuring installation is shown in FIG. 1. The structural diagram of the measuring installation: 1 - receiving antenna; 2 - transmitting antenna; 3 - analyzer; 4 - connecting coaxial cables; 5 - computer; 6 - test sample. Also, tests were carried out on prototype samples using semi-aquatic gypsum brand G7BII manufactured by Arakchinsky Gypsum LLC.

To illustrate the receipt of a modified gypsum binder, a number of examples are given below, where gypsum grade G7BII is used as a semi-aquatic gypsum binder.

Example 1

For experimental verification of the claimed composition of the organomineral modifier for gypsum compositions and radioprotective products based on them, the following mixture was prepared, wt. %:

1) gypsum binder: semi-aquatic gypsum - 67.95;

2) organomineral modifier - 32.05,

while the organomineral modifier of the following composition, wt. %:

- hydraulic binder: Portland cement - 55.79;

- active mineral component: metakaolin with hydraulic activity of 1238 mg / g, specific surface area of 1357 m ² / kg - 11.16;

- plasticizing additive: an aqueous solution of polycarboxylate ether "Glenium Ace 430" - 4.18;

- setting time regulator: BEST-SPl plasticizer based on polymethylene naphthalenesulfonate oligomers with alkyl hydrophobic substituents in the side chain and nonionic surface-active components - 0.7;

- water emulsion of octyltriethoxysilane "Penta-818" - 0.28;

- ground shungite with a grinding degree of 200 m ² / kg - 27.89.

3) Water - until the water-solid ratio specified in table 1 is reached.

Example 2

For experimental verification of the claimed composition of the organomineral modifier for gypsum compositions and radioprotective products based on them, the following mixture was prepared, wt. %:

1) gypsum binder: semi-aquatic gypsum - 62.37;

2) organomineral modifier - 37.63,

while the organomineral modifier of the following composition, wt. %:

- hydraulic binder: Portland cement - 43.62;

- active mineral component: metakaolin with hydraulic activity of 1238 mg / g, specific surface area of 1357 m ² / kg - 8.72;

- plasticizing additive: an aqueous solution of polycarboxylate ether "Glenium Ace 430" - 3.27;

- setting time regulator: BEST-SPl plasticizer based on polymethylene naphthalenesulfonate oligomers with alkyl hydrophobic substituents in the side chain and nonionic surface-active components - 0.55;

- water emulsion of octyltriethoxysilane "Penta-818" - 0.22;

- ground shungite with a grinding degree of 200 m ² / kg - 43.62.

3) Water - until the water-solid ratio specified in table 1 is reached.

Example 3

For experimental verification of the claimed composition of the organomineral modifier for gypsum compositions and radioprotective products based on them, the following mixture was prepared, wt. %:

1) gypsum binder: semi-aquatic gypsum - 57.64;

2) organomineral modifier - 42.36,

while the organomineral modifier of the following composition, wt. %:

- hydraulic binder: Portland cement - 35.81;

- active mineral component: metakaolin with hydraulic activity of 1238 mg / g, specific surface area of 1357 m ² / kg - 7.16;

- plasticizing additive: an aqueous solution of polycarboxylate ether "Glenium Ace 430" - 2,69;

- setting time regulator: BEST-SPl plasticizer based on polymethylene naphthalenesulfonate oligomers with alkyl hydrophobic substituents in the side chain and nonionic surface-active components - 0.45;

- water emulsion of octyltriethoxysilane "Penta-818" - 0.18;

- ground shungite with a degree of grinding of 200 m ² / kg -53.71.

3) Water - until the water-solid ratio specified in table 1 is reached.

Example 4

For experimental verification of the composition of the organomineral modifier for gypsum binders and radioprotective products based on them with a prohibitive degree of grinding of schungite, the following mixture was prepared, wt. %:

1) gypsum binder: semi-aquatic gypsum - 67.95;

2) organomineral modifier - 32.05,

while the organomineral modifier of the following composition, wt. %:

- hydraulic binder: Portland cement - 55.79;

- active mineral component: metakaolin with hydraulic activity of 1238 mg / g, specific surface area of 1357 m ² / kg - 11.16;

- plasticizing additive: an aqueous solution of polycarboxylate ether "Glenium Ace 430" - 4.18;

- setting time regulator: BEST-SPl plasticizer based on polymethylene naphthalenesulfonate oligomers with alkyl hydrophobic substituents in the side chain and nonionic surface-active components - 0.7;

- water emulsion of octyltriethoxysilane "Penta-818" - 0.28;

- ground shungite with a degree of grinding of 62 m ² / kg - 27.89.

3) Water - until the water-solid ratio specified in table 1 is reached.

The composition of the mixture in accordance with the prototype, wt. %:

1) gypsum binder: semi-aquatic gypsum - 70;

2) a modifier with a specific surface area of 750 m ² / kg - 30,

while the organomineral modifier of the following composition, wt. %:

- hydraulic binder: Portland cement white - 64;

- active mineral component:

a. silica fume with a specific surface of 1,500 m ² / kg - 7.5;

b. silica-containing component: ground cullet with a specific surface of 950 m ² / kg - 22.5;

- plasticizing additive: carboxylate-based hyperplasticizer - 5.0;

- gypsum setting retarder: technical tartaric acid - 0.5;

- stabilizer: cellulose ether "Culminal" with a viscosity of 10,000 MPa * s - 0.5.

For experimental verification of the claimed composition of the organomineral modifier and transcendental composition, mechanical and radioprotective tests of the manufactured samples and prototype samples were carried out, the results of which are shown in table 1.

Based on the data obtained, we can conclude that products based on low-grade semi-aquatic gypsum binder using the proposed organomineral modifier have a compressive strength of 9-22.7% higher compared to the products of the prototype, while the water resistance increases by 5, 1-10.3%, radioprotective properties in the frequency range 2.1 GHz increase by 6-36%, in the frequency range 2.45 GHz - by 21-34%. In addition, gypsum mixtures prepared using this modifier have self-sealing abilities, which makes it possible to use the semi-dry method of manufacturing products with an injection molding method.

The use of shungite with an organic-mineral modifier with a grinding degree of less than 200 m ² / kg does not lead to a significant increase in the radioprotective properties of finished products. Grinding shungite to a degree of more than 300 m ² / kg leads to increased energy costs in the production of the modifier, an increase in the water demand of the mixture and a decrease in the physical and mechanical characteristics of the finished products.

Products obtained using the proposed organomineral modifier for gypsum compositions and radioprotective products based on them have high strength characteristics, water resistance and radioprotective properties, which greatly expands their scope, including for protection against electromagnetic radiation.

Sources of information:

1. A.S. 2572432, С04В 11/00, С04В 24/24, Additive for modifying gypsum binders, mortars and concrete based on them, Efimov PA, Poleshchikov SN, patentee: limited liability company VEFT (LLC company "VEFT"), application. 09.09.2014, publ. 01/01/2016, bull. No. 1.

2. A.S. 2381191, С04В 24/00, С04В 11/30, С04В 28/14, С04В 111/20, Organomineral modifier of gypsum binders, mortar, concrete and products based on them, Korovyakov V.F., Ferronskaya A.V., patent holders : Ovsyannikov G.I., Korovyakov V.F., application. 09/27/2008, publ. 02/10/2010, bull. Number 4.

Claims (3)

Organomineral modifier for gypsum compositions and radioprotective products based on them, including Portland cement, an active mineral component, a plasticizing additive and a setting time regulator, characterized in that it contains metakaolin as an active mineral component, and an aqueous solution of Glenium polycarboxylate ether as a plasticizing additive ACE 430 ", as a regulator of setting time - BEST-SPl superplasticizer and additionally contains an aqueous emulsion of octa-triethoxysilane" Penta- 818 "and ground schungite in the following components, wt. %: Portland cement 35.81-55.79 Metakaolin 7.16-11.16 An aqueous solution of polycarboxylate ether "Glenium Ace 430" 2.69-4.18 Superplasticizer "BEST-SPL" 0.45-0.7 Pentyl-818 water octyltriethoxysilane emulsion 0.18-0.28 Ground shungite 27.89-53.71, while the degree of grinding of shungite is 200-300 m ² / kg, the hydraulic activity of metakaolin is not less than 1200 mg / g.

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