RU2552988C1 - Frame ball on rotating pipe with independent power supply from solar panels - Google Patents

Abstract

FIELD: machine building.SUBSTANCE: invention relates to information and advertising carriers, it can rotate around its axis by means of wind. It is equipped with independent power supply from solar panels to illuminated the frame ball during night time and for other equipment connection. The installation if power independent, simple, accessible and most effective in sphere of information carrying and demonstration, can be element of architecture and illumination structure. The frame ball on the rotating pipe contains pipes with large safety factor, wall thickness from 3.2 mm to 4.5 mm, with protective anticorrosion coating, pipes with diameter 15 mm; 76 mm; 89 mm; 133 mm; 159 mm exclude use of complicated and expensive machines, at that thrust cone bearings 7216, for the structure rotation the large area of the frame ball is used making the installation power independent and ensuring is provision with solar panels and accumulator, at that structure elements of the frame ball are made out of polypropylene, this reduces the structure weight and ensures environmental resistance, at structure length 5700 mm diameter of this frame ball is 3.3 m, and weight on average is 150 kg, such making simple the structure installation at ready installed pipe with concrete foundation, the frame ball axis is inserted in the pipe using the hoisting machine and adapter, depending on diameter of the concreted pipe.EFFECT: improved design.12 cl, 9 dwg

Description

The invention relates to the field of information and advertising media, lighting and architectural structures, capable of rotating around its axis with the help of wind. It is equipped with autonomous power supply from solar panels to illuminate the frame ball in the dark and connect laser equipment for projecting texts and images from the inside. Installation requires 1 pipe with a concrete base, which takes up very little space and allows you to adjust the height of the ball.

The problem to which the claimed invention is directed is to implement a product that meets modern requirements for safety, generation and energy saving, durability, ease of transportation, installation and operation.

The problem is solved due to the fact that the pipes for the frame ball on the rotating pipe are laid with a large margin of safety, all load-bearing parts are made of round longitudinal pipes, wall thickness from 3.2 mm to 4.5 mm. All metal pipes are coated with a white anti-corrosion coating. The simplicity of the design of the rotating pipe allows the use of pipes of standard diameter, namely: 15; 76; 89; 133; 159, excluding the use of complex and expensive machine tools. Since the design has rotating parts, it uses 7216 angular contact bearings with an inner diameter of 80 and an outer 140, which are also easy to purchase in any specialized store. Using a large area of the frame ball to rotate the structure makes the installation non-volatile, and allows you to supplement it with solar panels and a battery to illuminate the structure and connect other equipment. The structural elements of the frame ball are made of polypropylene, which reduces the weight of the structure and gives resistance to the external environment. The length of the structure is 5700 mm. The diameter of this frame ball is 3.3 m.

The average weight of the structure is 150 kg, which allows transporting in a small truck, for example, a Gazelle. Installation of the structure is very easy, with the finished pipe installed with a concrete base, it remains only to insert the axis of the frame ball into the pipe using a lifting machine and an adapter, depending on the diameter of the concrete pipe.

The inner tube-axis is longitudinal and has a diameter of 76 mm, a length of 5700 mm.

The outer pipe is longitudinal-seam and has a diameter of 159 mm, a length of 3400 mm, includes 2 inserts from pipes of a smaller diameter by 133 with gaskets 4.5 mm 100 mm long, which is installed evenly from the edges inward and fixed with eight M8 bolts, the thread is pre-cut with a tap for M8 , longitudinally from 4 sides, two bolts at a distance of about 90 mm from the edge of the outer pipe with a diameter of 159 mm.

An inner tube with a diameter of 133 mm is a support for angular contact bearings. Since the bearing has a diameter of 140 mm and the outer pipe has an internal diameter of 150 mm, a gap remains, which is filled with a 4.5 mm thick gasket from the pipe and fixed with 3 M8 bolts on three sides.

The 76 mm inner axle tube has two bushings with a diameter of 89 mm and a length, the first 150 mm, the second 150 mm. The bushings on one side have a straight end, and on the other beveled at 45 degrees, to align the bearings. On the inner tube, the axis is 76 mm, first the outer tube 159 is put on, assembled, then the thrust-tapered bearings with spacers in the spacer, the upper sleeve 89 mm is 150 mm long and is fixed with 4 20 mm M8 bolts. Before fixing the second lower sleeve, we pull the pipe-axle towards us all the way and fasten it with 6 M8 bolts from four sides, having previously drilled and threaded the thread. Having made a through hole on the top of the axis pipe, a M8 hairpin is put on with a length of 130 mm and tightened with 2 M8 nuts.

The base of the holders of the upper part of the pipe 159 is a ring. The ring is made of a 6 mm hairpin, 90 cm long, made by winding onto a pipe 159 mm and threaded into round hooks fixed in the upper part of the pipe 159 to an M6 thread. 10 holder tubes with a diameter of 15 mm, pre-drilled 10 mm from the edge under the 12 mm hole, are threaded into the ring so that the ring passes freely in two turns. The gaps between the tubes on the ring are wrapped with a thin wire to fix the ring in the desired diameter and threaded through are pipes of diameter 25 with a length of 20 mm for an equal distance between the holder tubes. This design of fastening tubes and pipes on the ring is necessary for compactness when folding and transporting the frame ball.

For the base of the holders of the lower part of the pipe 159, a pipe of 15 mm is used. Tubes are cut from it in the amount of 10 pieces, 100 mm long for holders of the ball frame, at an angle of 100 degrees on one side and with a straight end on the other. All edges of the tubes are ground, sharp edges are smoothed. Tubes 100 mm long with beveled ends are welded to the outer pipe with a diameter of 159 mm in the amount of 10 pieces evenly around the circumference, at an angle of 100 degrees from the bottom edge.

A frame ball is a structure consisting of 10 polypropylene pipes of 32 diameters, 5 m long, connecting at the top on the ring. And the bottom: the ends of polypropylene pipes of 32 diameters are worn on tube-holders, and a ball shape or ball frame is formed. In the upper and lower parts, when putting on polypropylene pipes on tube-holders 15 of diameter, they are fastened with M6 bolts, with each other, into a thread pre-cut by a tap. In the center horizontally, a ring is fastened with a diameter of 3.3 m, from a polypropylene pipe with a diameter of 32 mm, for fixing the vertical edges of the ball at an equal distance from each other to M6 bolts. Mounting tape of the same length is fastened to the M6 bolts on the inside for each vertical pp pipe in the middle and top. The size of the frame ball can be from 1 m to 5 m in diameter for this type of structure. In our example, we assembled a frame ball with a diameter of 3.3 m. After assembling and checking all the fasteners, the solar panels are installed in the upper part inside the ball, the battery and electronics below, inside the ball and LED strip, after which a lightweight cover is put on, letting through sun rays: fabric, film, etc., encircling the frame, a dense ball is formed. The frame ball is a lightweight, quick-assembled element that allows you to use it at any time of the year, is protected from damage and lowering due to the rigid frame.

Installation of the frame ball is carried out on a pipe 159 or more in height from 3 m to 7 m with a concrete base, through an adapter.

The invention is illustrated by the drawing and photographs of the operating installation, which do not cover and, moreover, do not limit the entire scope of the claims of this technical solution, but are only illustrative materials of a particular case of execution.

In Fig. 1, a drawing of the head of a rotating tube of a frame ball in the context of Scale 1: 8, 1 cm is 8 cm.

Figure 2 shows the rotating tube assembly.

Figure 3 shows the lower sleeve and the lower tube-holders. Figure 4 shows the lower sleeve and lower tube-holders side view and mounting bolts for batteries and electronics.

Figure 5 shows the folded upper tube holders on the ring with fastenings to the outer pipe.

Figure 6 shows the open upper tube-holders on the ring with fastenings to the outer pipe.

In FIG. Figure 7 shows the complete assembly: a frame ball, a mounted solar battery, a battery, a controller, a 12-volt light switch, an LED strip.

In FIG. 8 shows a frame ball covered with a cover with the lights turned on at night.

The pipe 1 is the axis for the rotating tube of the frame ball, has two bushings 3 and 11 bottom and top for fixing the bearings 5 and the outer pipe 2 assembly with the pipe 6 and 9. The connection 2, 6 and 9 of the pipe, as well as the fastening of 1 pipe and sleeve 3 and 11 are produced by bolts 7. To fill the gap between the pipe 1 and sleeve 3, sleeve 11, a strip of thin galvanized sheet is used, which is clogged and fixed with M8 bolts at the time of fixing the bushings. To eliminate the clearance and alignment of pipes 6 and 9, bearings 5, gaskets made of metal with a thickness of 4.5 mm are used, which are fixed with M8 bolts. In the upper part of the outer pipe 2, mounting rings 8 are screwed in the amount of 10 pcs., Into the holes previously cut by the M6 tap, after which the ring from the stud is threaded simultaneously with the holder tubes 10 and fixed with a wire. To fix an equal distance between the tube-holders 10, threaded tubes 25 mm in diameter and 20 mm in width. In the lower part of the pipe 2 for pp pipes for 32 wireframes, 10 pieces of 100 mm each are welded onto 4 tube-holders with equal distance from each other around the circle, at an obtuse angle of 100 degrees to the outer pipe 2. 20 mm from the upper edge of the sleeve 11 are drilled a through hole and an M8 pin with a sleeve 12 and a ring for the hook of the lifting machine is inserted, for ease of installation. The rotating pipe along the entire length L is coated with a protective anti-corrosion coating.

When using the installation as an information or advertising medium, advertising and information banners are attached to a wire stretched horizontally above and below under a ball cover. You can also use a laser programmable projector that allows you to replace banners and display any text and graphic image on the surface of the ball from the inside.

The design of the rotating tube of the frame ball can be used on pipes of various diameters from 89 to infinity. The design feature of the installation is that it allows you to use various wireframe shapes (cube, cylinder, triangle, polyhedron, ball). A frame ball or other frame shape can be mounted on a solid pipe, without the rotation function, which reduces the weight and installation cost by another 20%. The design allows you to place inside any equipment. The most important thing is that the installation is non-volatile, simple, affordable and the most effective in the field of carrying and displaying information, can be an element of architecture and lighting design.

Claims (12)

The frame ball on a rotating pipe includes pipes laid with a large margin of safety, wall thickness from 3.2 mm to 4.5 mm, coated with a protective anti-corrosion coating, pipes with a diameter of 15 mm; 76 mm; 89 mm; 133 mm; 159 mm exclude the use of complex and expensive machines, while they use 7216 thrust cone bearings, a large area of the frame ball is used to rotate the structure, making the installation non-volatile, and allowing it to be supplemented with solar panels and a battery, despite the fact that the frame construction elements The ball is made of polypropylene (PP), which reduces the weight of the structure and gives stability to the external environment, with a length of the structure of 5700 mm, the diameter of this frame ball is 3.3 m and the weight of the structure is average is 150 kg, facilitating installation of the structure, when the pipe with a concrete base is installed, the axis of the frame ball is inserted into the pipe using a lifting machine and an adapter, depending on the diameter of the concrete pipe. 2. Frame ball on a rotating pipe according to claim 1, characterized in that the inner tube-axis is longitudinal and has a diameter of 76 mm, a length of 5700 mm. 3. Frame ball on a rotating pipe according to claim 1, characterized in that the outer pipe is longitudinally seam and has a diameter of 159 mm, a length of 3400 mm, includes 2 inserts from pipes of a smaller diameter by 133 mm with gaskets 4.5 mm 100 mm long, which it is installed evenly from the edges inward and fixed with eight M8 bolts, the thread is pre-cut with a tap for the M8, two bolts longitudinally from 4 sides at a distance of about 90 mm from the edge of the outer pipe with a diameter of 159 mm. 4. The frame ball on the rotating pipe according to claim 1, characterized in that the inner pipe with a diameter of 133 mm is a support for thrust bearings, since the bearing has a diameter of 140 mm and the outer pipe has an internal diameter of 150 mm, there remains a gap, which is filled with a gasket from a pipe 4.5 mm thick and is fixed with 3 M8 bolts on three sides. 5. Frame ball on a rotating pipe according to claim 1, characterized in that the inner tube-axis of 76 mm has two bushings with a diameter of 89 mm and a length of the first of 150 mm, the second of 150 mm, which on one side have a straight end, and on the other, beveled at 45 degrees, to center the bearings that fit on it inside the outer tube 159 mm in the assembly, then the thrust and tapered bearings with spacers in the spacer, the upper bush 89 mm 150 mm long and is fixed with 4 M8 bolts 20 mm , and before fixing the second lower sleeve, pull the axle tube towards itself until it stops and fasten it with 6 M bolts 8 on four sides, pre-drilled and threaded, then onto the upper bushing of the axle pipe, making a through hole, put on a M8 stud 130 mm long and tightened with 2 M8 nuts. 6. Frame ball on a rotating pipe according to claim 3, characterized in that the basis of the holders of the upper part of the pipe 159 mm, is a ring that is made of 6 mm studs, 900 mm long and made by winding onto a pipe 159 mm, and threaded into round hooks fixed in the upper part of the 159 mm pipe to the M6 thread, after which 10 holder tubes with a diameter of 15 mm are pre-drilled 10 mm from the edge under the 12 mm hole so that the ring passes freely in two turns and the spaces between the tubes on the ring wrapped with thin wire for fi ring rings are in the required diameter and PP tubes are passed through with a diameter of 25 mm and a length of 20 mm for an equal distance between the holding tubes, which makes it compact when folding for transportation of the frame ball. 7. Frame ball on a rotating pipe according to claim 6, characterized in that for the base of the holders of the lower part of the pipe 159 mm a pipe of 15 mm is used, in an amount of 10 pieces, a length of 100 mm for holders of the ball frame, at an angle of 100 degrees on one side and with a straight end on the other, and the edges of the tubes are polished, sharp edges are smoothed out, after a tube of 100 mm length with beveled ends, 10 pieces are welded to the outer tube with a diameter of 159 mm uniformly around the circumference, from the bottom edge. 8. Frame ball on a rotating pipe according to claim 6, characterized in that the ball is a structure consisting of 10 PP pipes 32 mm in diameter, 5 m long, is connected in the upper part on the ring, and the lower one: the ends of PP pipes with a diameter of 32 mm are worn on the tube-holders, in this case a ball shape or ball frame is formed, and in the center horizontally a ring with a diameter of 3.3 m is attached, from a PP pipe with a diameter of 32 mm, for fixing the vertical edges of the ball at an equal distance from each other to M6 bolts, after M6 bolts from the inside are fastened with a mounting tape of the same length for each ikalnuyu claims pipe in the middle and the top, to give the correct form central horizontal ball ring is divided into 10 pieces, which are interconnected inside steel pipes 15 mm, 70 mm and are bonded to both sides of two bolts M6 20 mm in the pre-cut threads. 9. Frame ball on a rotating tube according to claim 1, characterized in that the solar panels are mounted in the upper part inside the ball, battery and electronics below, inside the ball and LED strip, after which a cover is made of lightweight material that transmits sunlight: fabric , film, etc., encircling the frame, a dense ball is formed, which is an easy, quickly prefabricated element that can be used at any time of the year, is protected from damage and lowering due to the rigid frame. 10. Frame ball on a rotating pipe according to claim 1, characterized in that the installation of the frame ball is carried out through an adapter on a pipe with a diameter of 159 mm and more from 3 m to 7 m high with a concrete base. 11. Frame ball on a rotating pipe according to claim 7, characterized in that when using the installation as an information or advertising medium, advertising and information banners are attached to the wire stretched horizontally above and below the bottom under the ball cover, you can also use a laser programmable projector, which allows you to replace banners and display any text and graphic image on the surface of the ball from the inside. 12. Frame ball on a rotating pipe according to claim 8, characterized in that the frame ball design can be used on pipes of various diameters from 89 mm to infinity, and the design feature of the installation is that it allows the use of various frame shapes (cube, cylinder, triangle, polyhedron, ball), which can be mounted on a solid pipe, without the rotation function, which reduces the weight and installation cost by another 20% and allows you to place any equipment inside.

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