RU2483811C1 - Vibration plant for cleaning of honey comb from contaminations - Google Patents

Abstract

FIELD: agriculture.

SUBSTANCE: invention relates to agriculture. The proposed vibration plant comprises a working body 3 and a vibration exciter 4 both installed on a bearing frame 1. The upper part of the bearing frame 1 is equipped with four roller supports 2, and side walls of the working body 3 are equipped with two guide rods. On the bearing frame 1 under the working body 3 there are impact plates 19 fixed. The lower part of the working body 3 is arranged in the form of a bearing plate 18, side walls of which have slots arranged in tiers for installation of honeycomb frames 11 into them, under which there are accumulating boxes 12 and 13 installed in parallel to their plane. In the upper open part of these boxes 12 and 13 along the bent line under the honeycomb frames there are support rods fixed.

EFFECT: vibration plant for cleaning of honeycomb from contaminations makes it possible to produce integral, fully cleaned honeycomb.

2 cl, 5 dwg

Description

The invention relates to agriculture, in particular to installations for extracting bee bread and other organic contaminants from cells of cells

A vibration sieve is known, including a housing with a cover mounted on the frame by means of elastic elements, housed inside the housing, working bodies mounted underneath each other, vibration exciter mounted on the housing, discharge chutes, loading and unloading nozzles, channels are made between discharge chutes and discharge nozzles, and unloading the nozzles are equipped with a sealant, while the housing is made in the form of a cylindrical shell. Moreover, the discharge pipes are located at the same level. [A.S. USSR Vibration screen, No. 1091413, IPC V07B 1/40, 1982, publ. 01/30/1985. Bull. No. 4].

The vibration sieve cannot be used to extract the bee bread and organic contaminants from the cells of the honeycomb, as it is designed to disperse bulk materials.

Also known is a vibration installation for extracting the bee bread from the cells of the honeycomb, comprising a housing with an unloading pipe and a vibration exciter located on the carrier frame by means of an elastic suspension, the lower part of the housing being made in the form of a carrier plate, and inside the housing, the side walls are tiered with grooves for installation in them sotoramik, under each sotoramik installed unloading collector, made in the form of a plane inclined in two planes to the unloading pipe, and the body is made with a double technological door, on the inside of which there are clamps of honeycombs, and on the outside - locks and handles. The elastic suspension is made of four cylindrical, horizontally located springs. [Patent. R.F. Vibration installation for extracting bee bread from cells cells, No. 2302729, publ. 07/20/2007, bull. No. 20].

The installation works as follows. Pre-drained from the remnants of honey and dried to moisture moisture, 12–13% honeycombs are installed in half-grooved grooves inside the case. After installing all the honeycombs, the technological doors are closed and locked with locks, while with the clamps, the honeycombs are fixedly fixed in the housing. An electric motor is included in the work, which, through a V-belt drive, spins the vibration exciter, which creates vibration of the case. Under the action of vibration, the pergola granules exit the cells of the cells and enter the discharge collectors, which direct the pergola granules to the loading windows of the discharge pipe. After separation of the pellet granules from the wax base of the honeycomb, the vibration exciter is turned off and the working case is freed from the emptied frame.

The disadvantage of this installation is the destruction of the wax base of the honeycomb under the action of vibration, as well as the impossibility of generating shock effects on the processed product - honeycomb.

The objective of the invention is to create an installation that allows cleaning honeycombs from organic contaminants without destroying the wax base.

The technical result from the use of the invention is to increase the quality of cleaning honeycombs from bee bread and organic contaminants by impact on the cells of shock loads.

The specified technical result is achieved in that a vibration installation for cleaning bee honeycombs from contaminants, comprising a working case located on a supporting frame, a vibration exciter, the lower part of the working case is made in the form of a bearing plate, inside the case there are side walls, half-finished with grooves for installing honeycombs in them and inside the working case under the honeycombs parallel to their plane, storage boxes are installed, in the upper open part of which along the concave line under the honeycombs are fixed supporting rods, shock plates are fixed on the supporting frame under the working body, the upper part of the supporting frame being provided with four roller bearings and the side walls of the working body are equipped with two guide rods.

At the lower storage drawer, the support rods are parallel to the long side, and at the upper storage drawer parallel to the short side.

Comparative analysis with the prototype shows that the vibration installation for cleaning bee honeycombs from pollution meets the criteria of "novelty", as it has significant differences from the prototype.

1. Inside the working case, under the frame, parallel to their plane, storage boxes are installed.

2. In the upper open part of the storage boxes under the honeycomb support rods are fixed.

3. Supporting rods are fixed in storage boxes along a concave line.

4. At the lower storage drawer, the support rods are parallel to the long side, and at the upper drawer, parallel to the short side.

5. On the supporting frame under the working case shock plates are fixed.

6. The upper part of the supporting frame is equipped with four roller bearings.

7. The side walls of the working case are equipped with two guide rods.

In order to collect mechanical impurities extracted from the honeycombs and remove them from the vibrating installation in the working case under the honeycombs, storage boxes are installed parallel to their plane. After the operation of the vibrating installation for cleaning bee honeycombs from pollution, the storage boxes are removed and the accumulated mechanical impurities are removed.

In order to prevent the destruction of the wax base and the walls of the cells of the honeycombs, support rods are fixed under the honeycombs in the upper open part of the storage boxes.

In order to limit the deformation of the wax base in the storage boxes, support rods are fixed along a concave line.

Numerous studies of the strength properties of the wax base of bee honeycombs show that under the existing conditions for cleaning honeycombs (processing temperature 20 ± 5 ° C) without their destruction, 5-7% deformation of the wax base is allowed [3, 4].

In order to deform and more fully remove impurities from the cells of the cells in the lower storage box, the support rods are parallel to the long side and parallel to the short side in the upper one. Due to the different arrangement of the support rods and the interchange of the honeycombs in the storage boxes, complete extraction of mechanical impurities is achieved.

In order to create shock vibrations and achieve a given magnitude of the amplitude of vibrations by acting on the working body, shock plates are located on the carrier frame. Under the action of the shock plates, the wax base of the cell bends, taking a position along the support rods of the storage boxes.

In order to create the possibility for the working body to move back and forth in the vertical direction, roller bearings are installed on the supporting frame in the upper part.

In order to move and strengthen the working housing in the roller bearings, guide rods are installed on the working housing.

Identified signs of technical solutions of the claimed vibration unit for cleaning bee honeycombs from contamination allow us to conclude that the corresponding technical solution is the criterion of "significant differences"

Figure 1 shows a vibration installation for cleaning honeycombs from contaminants, front view; figure 2 is a section along aa in figure 1; figure 3 is a section bB in figure 1; figure 4 - storage box of the lower tier; figure 5 - storage box of the upper tier.

The vibration installation consists of a supporting frame 1, inside of which, by means of roller bearings 2, a working housing 3 is located, equipped with a vibration exciter 4 driven by an electric motor 5. Roller support 2 consists of a housing 6, inside of which a guide roller 7 is fixed. From the outside, the housing 6 the roller support 2 is equipped with an adjusting screw 8. On the sides of the working housing 3, guide rods are fixed 9. Inside the working housing 3 are tiered four rows of grooves 10 in which the honeycombs 11 and storage boxes 12 and 13. Storage boxes 12 and 13 are rectangular containers with a bottom at the bottom, support rods 15 and 16 are fixed in the upper part of the boxes along the concave line 14. The lower storage box 12 is equipped with support rods 15 located parallel to the long side, and the upper storage box 13 is provided with support rods 16 parallel to the short side. The working body 3 of the vibrating unit is equipped with a fixing rod 17 and a supporting plate 18. On the supporting frame 1 under the working body 3, shock plates 19 are fixed.

Vibration installation for cleaning bee honeycombs from pollution works as follows.

Prepared bee honeycombs 11 (dried to a moisture content of 12-13%) are placed in the grooves 10 of the working case 3. In this case, the wax base of the honeycombs comes into contact with the support rods 15 and 16. The installed bee honeycombs are fixed in the grooves 10 of the working case 3 with a fixing rod 17. For operation, include an electric motor 5, which drives the vibration exciter 4. Under the influence of the vibration exciter 4, the working housing 3 begins to oscillate to a plane perpendicular to the plane of the base of the vibrating installation. By means of roller bearings 2 and guide rods 9, the required direction of oscillation of the working body 3 is maintained. When the specified amplitude of the oscillation is reached, the working body 3 begins to interact with the shock plates 18. At the time of impact, the honeycombs bend, taking a tangential position along the support rods 15 and 16. In this case, the output of mechanical and organic contaminants from the cells of the cells. The extracted mechanical and organic contaminants accumulate at the bottom of the storage boxes 12 and 13. After 2-3 minutes, the unit’s electric drive is turned off, and partially cleaned bee honeycombs 11 are turned 180 ° and continue cleaning. After the cleaning, the cells are interchanged and the process is repeated.

Vibration unit for cleaning bee honeycombs from pollution allows you to get intact, completely cleaned bee honeycombs.

Information sources

1. A.S. on the invention of the USSR. Vibrating sieve, No. 1091413, IPC V07V 1/40, 1982; publ. 01/30. 1985. Bull. Number 4.

2. Patent for the invention of the Russian Federation. Vibration installation for extracting bee bread from cells cells, No. 2302729, publ. 07/20/2007. Bull. twenty.

3. Nekrashevich V.F. Improving the technological properties of honeycombs honeycombs / V.F. Nekrashevich, V.I. Bronnikov, A.A.Grigoryan // Collection of reports of young scientists, part 1. Alma-ata, 1990, S. 37 ... 42.

4. Kashirin D.E. The study of some strength characteristics of the wax base of bee honeycombs / D.E. Kashirin, A.V. Kupriyanov // Vestnik KrasGAU, 2011, No. 8, P.199 ... 202.

Claims (2)

1. A vibrating installation for cleaning bee honeycombs from contaminants, containing a working case located on the supporting frame, a vibration exciter, the lower part of the working case made in the form of a carrier plate, inside the case, the side walls are half-grooved with grooves for installing honeycombs in them, characterized in that storage casing under the honeycombs parallel to their plane, storage boxes are installed, in the upper open part of which along the concave line under the honeycombs support rods are fixed, on the supporting frame under the work shock plates are fixed to the housing, the upper part of the supporting frame being provided with four roller bearings and the side walls of the working housing are provided with two guide rods. 2. Vibration installation for cleaning bee honeycombs from pollution according to claim 1, characterized in that at the lower storage drawer the support rods are parallel to the long side, and at the upper storage drawer parallel to the short side.

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