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RU2016102730A - Способ получения углеводородов - Google Patents

Способ получения углеводородов Download PDF

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RU2016102730A
RU2016102730A RU2016102730A RU2016102730A RU2016102730A RU 2016102730 A RU2016102730 A RU 2016102730A RU 2016102730 A RU2016102730 A RU 2016102730A RU 2016102730 A RU2016102730 A RU 2016102730A RU 2016102730 A RU2016102730 A RU 2016102730A
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catalyst
hydroprocessing
catalysts
layers
carried out
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RU2016102730A
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RU2663669C2 (ru
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Яакко НОУСАЙНЕН
Теему ЛИНДБЕРГ
Исто Эйлос
Хели ЛАУМОЛА
Кати ВИЛОНЕН
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ЮПМ-Кюммене Корпорейшн
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Claims (28)

1. Способ конверсии сырья, содержащего материалы биологического происхождения, в углеводороды, включающий стадии, на которых
- сырье, содержащее по меньшей мере один материал биологического происхождения, подвергают очистке с получением очищенного сырья,
- очищенное сырье подвергают гидропереработке в присутствии по меньшей мере одного катализатора гидродеоксигенации, по меньшей мере одного катализатора гидродепарафинизации и по меньшей мере одного катализатора гидродеароматизации с получением продукта гидропереработки.
2. Способ по п. 1, в котором гидропереработку осуществляют в одну стадию или более чем в одну стадию.
3. Способ по п. 1, в котором очистка включает по меньшей мере одну стадию очистки, выбираемую из фильтрации, обессмоливания, отбеливания, экстракции растворителем, гидролиза, обработки ионно-обменными смолами, промывки слабой кислотой, испарения и любого их сочетания.
4. Способ по п. 1, в котором очистка представляет собой испарение, осуществляемое на испарительной установке, включающей по меньшей мере один испаритель, предпочтительно три или четыре испарителя.
5. Способ по п. 1, в котором очищенное сырье подвергают предварительной обработке, осуществляемой с использованием технологии сверхкритической экстракции или с помощью одного или более защитных слоев.
6. Способ по п. 5, в котором защитные слои выбирают из активных защитных слоев, неактивных защитных слоев и их сочетаний.
7. Способ по п. 1, в котором гидропереработку осуществляют при температуре 150-500°C.
8. Способ по п. 1, в котором гидропереработку осуществляют при давлении 0,5-20 МПа (5-200 бар).
9. Способ по п. 1, в котором гидропереработку осуществляют в одну стадию, в присутствии водорода в реакторной системе гидропереработки, и температура гидропереработки составляет 250-400°C, предпочтительно при температуре 290-390°C.
10. Способ по п. 9, в котором гидропереработку осуществляют при давлении 2-18 МПа (20-180 бар), предпочтительно 5-15 МПа (50-150 бар).
11. Способ по п. 1, в котором гидропереработку осуществляют в реакторной системе гидропереработки, включающей по меньшей мере два слоя катализатора, где первый слой катализатора включает сочетание катализаторов ГДО и ГДП, а второй слой катализатора включает катализатор или катализаторы ГДА.
12. Способ по п. 1, в котором гидропереработку осуществляют в реакторной системе гидропереработки, включающей три или более слоев катализатора, где первый слой или слои катализатора включает катализатор ГДО или сочетание катализаторов ГДО и ГДП, второй слой или слои катализатора включает катализатор или катализаторы ГДП, а третий слой или слои катализатора включает катализатор или катализаторы ГДА.
13. Способ по п. 11 или 12, в котором слой катализатора ГДА включает катализатор ГДП.
14. Способ по любому из пп. 1-10, в котором гидропереработку осуществляют в реакторной системе гидропереработки, включающей три или более слоев катализаторов, где каждый из катализаторов ГДО, ГДП и ГДА расположен в отдельных слоях катализатора.
15. Способ по любому из пп. 1-8, в котором гидропереработку осуществляют в две стадии, и температура на первой стадии гидропереработки составляет 280-450°C, предпочтительно 330-430°C, а температура на второй стадии гидропереработки составляет 150-400°C, предпочтительно 180-350°C.
16. Способ по п. 15, в котором гидропереработку осуществляют в две стадии, и давление на первой стадии гидропереработки составляет 5-18 МПа (50-180 бар), предпочтительно 7-12 МПа (70-120 бар), а давление на второй стадии гидропереработки составляет 0,5-11 МПа (5-110 бар), предпочтительно 1-9 МПа (10-90 бар).
17. Способ по любому из пп. 1-8 или 16, в котором первая реакторная система гидропереработки на первой стадии гидропереработки включает по меньшей мере один слой катализатора, включающий сочетание катализаторов ГДО и ГДП, или два или более слоев катализатора, включающих сочетания катализаторов ГДО и ГДП, или слои катализатора, включающие катализаторы ГДО и слои катализатора, включающие катализаторы ГДП, или сочетания указанных слоев катализатора, а на второй стадии гидропереработки реакторная система гидропереработки включает по меньшей мере один слой катализатора, включающий катализаторы ГДА, или два или более слоев катализатора, включающих сочетания катализаторов ГДА и ГДП, или сочетания указанных слоев катализатора.
18. Способ по п. 1, в котором после гидропереработки или после первой стадии гидропереработки продукт гидропереработки подвергают фракционированию с получением углеводородных фракций, кипящих в интервале температур кипения жидкого топлива, и тяжелого остатка.
19. Способ по п. 18, в котором по меньшей мере одну из указанных фракций подвергают второй стадии гидропереработки в присутствии по меньшей мере одного катализатора ГДА.
20. Способ по п. 18, в котором по меньшей мере часть тяжелого остатка рециркулируют в очищенное сырье.
21. Способ по п. 1, в котором катализатор ГДО включает по меньшей мере один металл, выбираемый из NiMo, CoMo и смесей Ni, Mo и Co, и по меньшей мере один носитель, выбираемый из AL2O3, SiO2, ZrO2 и их смесей.
22. Способ по п. 1, в котором катализатор ГДО выбирают из NiMo/Al2O3, NiMo/SiO2, CoMo/Al2O3, CoMo/SiO2, NiMoCo/Al2O3 и NiMoCo/SiO2.
23. Способ по п. 1, в котором катализатор ГДП включает по меньшей мере один металл, выбираемый из группы VI и/или VIII Периодической системы элементов и их смесей и сочетаний, а носитель выбирают из алюмосиликатных молекулярных сит, цеолитов и оксидов.
24. Способ по п. 1, в котором катализатор ГДП представляет собой NiW на носителе, выбираемом из Al2O3, цеолита, цеолита-Al2O3 и Al2O3-SiO2, предпочтительно NiW/Al2O3 или NiW/цеолит/Al2O3.
25. Способ по п. 1, в котором катализатор ГДА выбирают из катализаторов, содержащих металлы из группы VIII Периодической системы элементов, VIB группы и редкоземельных металлов, на носителе, выбираемом из оксидных носителей, углерода, древесного угля, цеолитов и их сочетаний.
26. Способ по п. 1, в котором катализатор ГДА выбирают из катализаторов, содержащих металлы, выбираемые из Pt, Pd, Ir, Ru, Rh, Re, Ni, Co, Mo, W, CoMo, NiMo или NiW, на носителе, предпочтительно из сульфидов металлов; Pd и/или Pt на Y-цеолите/Al2O3; Pd и/или Pt на диоксиде циркония/диоксиде кремния; Pd и/или Pt на оксиде алюминия/оксиде алюминия - диоксиде кремния; Pd, или Pt, или Ir на углероде или древесном угле; Pd, Pt, Ir, Ru, Rh и/или Re на диоксиде кремния/оксиде алюминия; сульфидированных катализаторов CoMo и NiMo на оксиде алюминия/оксиде алюминия - диоксиде кремния, и Pd-Pt на Al2O3-B2O3.
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